You are on page 1of 7

Screens

2 3

Ludowici/ Honert BRU Linear Motion TM


Vibrating Feeders
Vibrating Screens

These screens come in a wide range Easy to maintain: All major Eccentric Shaft Linear through geared mechanism drive and a
of sizes ranging from 0.9m to 4.8m components are computer Motion Pan Feeders and high G-force action to guarantee
wide and up to 11.0m long. generated ensuring spare parts will Grizzly Feeders maximum efficiencies.
fit with ease. Worldwide spare parts The FLSmidth Ludowici PGM
They are available in horizontal, network and service capability. range is a medium and heavy duty
multi-slope and inclined versions design of linear motion pan feeders
coupled with single, double and Screen range and flexible and grizzly feeders. It offers
triple deck configurations. configuration: The largest size powerful straight-line motion
screens available to achieve the
The BRUTM exciter driven linear maximum possible capacity.
motion screens have long life-span FLSmidth Ludowici staff technical
providing customers with expertise to advise on the optimum Usage Features
confidence and maximum screen size and configuration.
operational efficiency. ROM dump station Widths and lengths to suit all applications
Bin discharge Grizzly bars can be incorporated if required
Key advantages ROM grizzly feeder Horizontal or declined configuration with fully lined pan or wear resistant
Tough and durable: Load out feeders grizzly bars
Fully huck-bolted assembly. Feed crushers and sizers Wear resistant grizzly bars
Fully replaceable pan wear liners
Full continuous fillet welding and Linear motion provided by the Malco dual eccentric shaft exciters
stress-relieving of all major
fabricated parts.

Full quality assurance and quality Exciter Driven Pan Feeders to 5.0 G-force, the grizzly feeders are
control system in line with worlds and Grizzly Feeder guaranteed to minimise pegging and
best practices. The FLSmidth Ludowici BRUTM deliver efficient separation.
model grizzly feeders are used in
primary sizing applications. The
machines are specifically designed
Ideal For Features and Benefits to handle large material lump sizes
at high feed rates. Operating at up
Desliming Wide range of sizes with widths - up to 4.8m wide and 11m long
Product and reject drain and High G-force operation of up to 5.0 for optimum screening efficiency
rinsing Floor mounted on galvanised steel coil springs to give up to 98%
Dewatering vibration isolation
Usage Features
Trash Linear motion provided by the reliable Honert Brute Force
Scalping geared exciter Used in primary dump Wide range of sizes with widths up to 3.6m
Sizing Suitable for a large range of screen media including modular panels, station applications Extra-heavy duty design and driven by our proven exciter mechanisms
Classification cross tensioned screen cloths and bolted screen panels Feeders are specifically Deck cross-members are individually bolted for ease of replacement
Primary, secondary, tertiary Available in single, double and triple deck configurations designed to receive ROM Guaranteed maximum positive displacement and material throughout
and quaternary crushing Available in horizontal, multi-slope and inclined versions mineral feed and deliver High G-force performance provides increased capacities and efficient
SAG mill discharge onto either a conveyor belt separation and media recovery
Grinding mills or primary crusher or sizer Cross-members and drive beams are machined prior to assembly
Recycling
Carbon recovery
4 5

High Frequency Dewatering Screens

Unbalanced Motor Driven The VSW range is a FLSmidth


Pan Feeders Ludowici heavy duty high frequency
The unbalanced feeder range is a dewatering screen. This linear motion
FLSmidth Ludowici medium to product has been specifically designed
heavy-duty vibrator motor driven for effective dewatering of fine coal
feeder design and is ideal for and minerals. With a high frequency
handling most minerals, grain and and high G force linear motion
wood chips. action, the VSW range guarantees
maximum dewatering.

Usage Features Usage Features

ROM dump stations Wide range of sizes to suit all applications Specifically designed to dewater Available in widths of between 0.6m to 2.4m
Bin discharge Two to eight pole vibrators available slurry containing fine particles Suitable for a large range of modular polyurethane or wedge wire
Reclaim tunnels Medium duty design capable of handling material -300mm in size from 0mm to 4mm such as: screen panels
Vibrating screens and delivering feed rates between 0 2,500 t/h Coal Installed at five degrees uphill to promote maximum dewatering
Supplied as horizontal or declined configuration with fully lined pan Iron ore Integral back plate complete with screen panels
Floor mounted or cable suspended Sand Screen drive by twin out-of-balance vibrating motors, counter-rotating to
Rotary type vibrating motors ensures quiet operation provide linear motion
Vibratory force can be set easily by adjusting the Floor mounted on galvanised steel coil springs minimising transfer vibration
unbalanced weights into the supporting structure
Totally enclosed vibrator housings suited for use in dusty Linear motion provided by vibrator motors
environments, meeting the requirements of the IP-66, International
Protection Standards
Linear motion provided by reliable, low noise vibrator motors
Fully replaceable pan wear liners
Anti-vibration devices to ensure long service life
Periodical lubrication of medium and large capacity models can be
carried out from outside via grease nipples
6 7

Exciter Mechanism Drives Circular Motion Screens

FLSmidth Ludowici offers a wide range UPM, CASM, CADM, CBSM, Suppliable as initial equipment
of electromechanical exciter mechanisms CBDM and CIP models with optional flat stainless steel
suitable for all applications and The medium duty inclined circular wedge wire screen deck
industries. motion screen range specifically Four point coil spring support
designed for continuous operation in system providing maximum
Features many varied applications. isolation of vibration from
Finite element analysis of mounting structures
every component UPM model Spring surfaces treated against
SG iron or cast steel housings The UPM model is the culmination of corrosion
Compatible hold down bolt pattern extensive field experience with this long Optional integral unbalanced drive
Low noise emission to 70dBA standing industry standard declined motor in place of the standard
Use of high quality European vibrating screen. This popular model is mechanical vibrator
manufactured bearings renowned for low capital cost and the Basic feed hopper to reduce
Precision ground helical gears long term field proven reliability of its flow velocity
Triple layer oil sealing protection mechanical vibrator. Two or more repulping troughs
Circulating oil lubrication of along the overall length of the
all bearings UPM Features screen into which water spray
Stress relieved larger sizes can be directed
Fine gauge stainless steel woven Welded, unitised construction of
wire screen cloth securely cross vibrating screen frame and deck
Triple Layer Oil Sealing Protection tensioned over rubber capped and from low carbon steel (1.8m wide
cambered longitudinal deck models have bolted construction)
members
Spring control of cross tensioning
Bearing Cover clamps to assure maximum
practical life of screen cloth

Grease Purged
Labyrinth
Usage Features
Oil Flinger
Lip Seal
Gold Wide range of sizes with widths up to 2.4m by 7.2m long
V-Ring Seal Minerals Available in single, double and triple deck configurations
Agriculture Available in standard duty, heavy duty and extra heavy duty designs
O-Ring Seal Civil aggregate Suitable for a large range of modular, bolt down or cross tensioned
CIL process screen media
Shaft Carbon recovery Circular motion provided by reliable low noise single or dual eccentric shafts
Dewatering
Trash
Cross section of triple layer oil sealing protection. Scalping
Sizing
Classification
Recycling
Wood chip
Food processing
8 9

Screen Motion Analyser Sieve Bends

The screen motion analyser helps Analysis can be done at regular The FLSmidth Ludowici sieve bend screen surface until most of the liquid is
maintain vibrating equipment and intervals, after a change to the range has been specifically designed removed.
reduce downtime and costs. screen, or as a precautionary to separate fine solids from slurry
measure. for a range of applications such as The size of particles is determined by the
How it works quarries, minerals, agriculture, food size of the coal particles and their settling
The ccreen motion analyser records If a problem is identified, the data processing, wood chip and waste velocity in the liquid. Separation size, in
the vibrations in three directions can be downloaded to an external water. The sieve bend can be most operations, is usually about half the
simultaneously and sends the source for more detailed analysis. supplied as static (SBS), roll back size of the screen opening.
information via bluetooth to a (SBR) or yoke mounted (SBY)
smartphone to create a Data can also be sent to your models. The roll back and yoke
tridimensional plot of a screen or nearest FLSmidth Ludowici mounted function allows the sieve
feeder motion. equipment analyst for an bend to be rotated, which ensures
expert opinion. the operating efficiency and screen
The screen motion analyser can be panel life is maximised.
used to check and confirm: The screen motion analyser can be
That the vibrating screen is purchased for on-site convenience, How it works
stroking correctly to optimise or alternatively, FLSmidth Ludowici Solids-bearing liquid (slurry) is
the machine life, performance can offer screen motion analysis as poured into the feed box and
and efficiency a service by one of our qualified overflows onto the screen. The
That the vibrating screen is not service technicians. sharp, leading edge of each wedge
running near any natural wire slices away a thin layer of
frequencies, which can result in water and small particle solids.
significant irreversible damage Larger particles continue down the

Benefits and Features Usage Features

Easy to use and interpret Civil aggregate Wide range of sizes with widths up to 3.6m
Can be used safely without impacting production CIL process Suitable for a range of screening media such as stainless steel wedge wire
Does not require specialist training or advanced knowledge in vibration analysis Dewatering or polyurethane
Low cost, with only one analyser required on each site Trash Quality wear materials such as alumina and quarry tile or vulcanised rubber
Unit temporarily attached to screen using magnets Scalping
Horizontal, vertical and lateral vibrations simultaneously recorded Sizing
Vibration data is sent to a touch screen Smartphone via blue tooth Classification
Simple to interpret plot showing 3D screen motion Waste water
Touch screen operation with rotatable view and 2D set views Food processing
Calculates and displays screen operating frequency, vibrating stroke and lateral displacement (pk-pk)
Can save files as a record or for further analysis
10 11

Jetslingers Stockpile Dischargers and Coal Valves

FLSmidth Ludowici designs and The trajectory of the material is FLSmidth Ludowici designs and Coal valve
manufactures Jetslingers to suit controlled by raising or lowering the manufactures stockpile dischargers Double acting gate system including
almost every bulk storage and front pulley, while the direction of (SPD) with more than 180 a control gate and a cut-off gate
loading requirement. material is controlled by slewing the manufactured to date. Gates are curved to promote material
complete Jetslinger body. flow in the direction of the reclaim
Jetslingers consist of a very short Features: conveyor, thus minimizing conveyor
centre high speed (up to 20m/sec) Design Parameters: Support frame (Cast-in frame) belt wear
belt conveyor. The carrying surface Variations in bulk density, moisture, Cast-in support frame is a heavy Electro mechanical linear actuators
of the belt is held in a concave curve shape, particle sizing and other steel ring beam for casting into fitted to both the control gate and
by hold down rollers at each side of material characteristics affect the concrete roof to support the cut-off gate
the belt. capacity. Handling softer materials both the SPD and the coal valve Coal valve functions controlled by
(e.g. woodchips) Jetslingers can i.e. keeps tunnel floor clear site PLC
A specially designed vertical chute throw material as far as 30 metres Cast-in frame simplifies the civil
directs the material onto the horizontally (i.e. 20m to apex of form work and incorporates Conveyor load skirts/hopper
optimum area of the curved belt throw) and pile it to a height of 10 four water drainage outlets Designed in conjunction with the
between the rollers before being metres above the discharge pulley. coal valve and reclaim conveyor to
forced against the belt by centrifugal The distance thrown will vary Stockpile discharger prevent flooding of tunnel
force as it travels the concave path. It depending on the materials, belt High-energy twin drive Rear section flared to allow entrance
rapidly reaches the same speed as speed, method of feeding the unit mechanisms: of up-stream material
the belt and is thrown from the and the vertical height available for 2 x 11 kW for SPD11 Adjustable profile outlet plate to
Jetslinger as the belt passes over the free falling the feed material onto 2 x 22 kW for SPD15 ensure smooth conveyor loading
front pulley. the high-speed belt. Exciter configuration produces a
vertical lift and horizontal twist Applications:
action and transmits the full Designed to facilitate a controlled
force into the stockpile. Drive is outloading rate of typically 5,000
via direct coupled cardan shafts, tonnes per hour
not v-belt driven
Standard off the shelf mining
Usage Features and Benefits specification drive motors
SPD functions controlled by site
Stockpiling - Can be ground Rotating components of the belt conveyor are dynamically balanced PLC timer and by microwave
based (fixed or mobile on trolley), for smooth, trouble free operation starve switch
mounted on a traveling tripper, or Removable lower belt cartridge incorporating the drive and non-drive
at the discharge end of a stacking belt pulleys, and the Jetslinger belt
boom. Quick-release belt cartridge design providing a much easier and quicker
belt changeover compared with conventional Jetslingers approx. 30
Ship loading - Loading bulk minutes compared to four hours Benefits and Features
carrier ships with small hatch
access and below deck Cast-in frame can deliver cost-savings
obstructions. The Jetslinger is System constructed for ease of maintenance
suspended from the shore based Electro mechanical linear actuators allow stand alone operation of each equipment combination
ship loading boom by a telescopic Cut-off gate capable of being closed through a static head of coal
chute which allows the unit to be Conveyor load skirts/hopper prevents sloughing of coal slurry into tunnell
lowered into the ships hold.
Rev. 07/03/2013 pjoh-au

Copyright 2013 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of FLSmidth A/S. This brochure makes no offers, representations or
warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time. www.ludowici.com.au

You might also like