Professional Documents
Culture Documents
1
Chronology of Chita Works
Chita Works : Marking out new directions for challenge History of Cast and Tubular Products
Challenge
Development of numerical control (NC) rolling technology for
reorganized, and Chita Works was reborn as part of JFE Steel seamless pipe.
Corporation. (Awarded the Okochi Memorial Special Production Prize)
Chita Works has now become one of the world's leading pipe- 1985 ERW pipe production technology using full cage forming
making plants, boasting the world's most complete product line of method.
pipe and tubular products made at a single facility. Chita Works is (Awarded the Aida A ward of Japan Society for
Technology of Plasticity.
constantly aware of their mission to contribute to society by
1990 CBR forming mill for stainless ERW pipe started up.
developing and applying the world's most advanced technologies. Modernization of small diameter heavy wall ERW pipe mill.
With this in mind, they will continue to meet the diverse needs of Stainless flexible tubing mill begins operation.
their customers with the highest levels of product quality.
Technology 1991
Square pipe (square column) production equipment started up.
Special pipe mill equipment expanded.
Start of production of cast high speed steel rolls.
1993 ISO 9001 certification (pipe).
Establishment of high productivity production technology for
stainless seamless pipe.
(Awarded the Okochi Memorial Special Production Prize).
1994 Modernization of spiral tube mill.
1998 Start of production of cast super high speed steel rolls.
9
Ishikawa
2-nd Bridge Export Quay
JR
Kinuura Port
Tak
Do
me
Chita Hall
eto
Meishin Express Way Casting shop
stic
yo
Nagoya N Pipe mill
Lin
Qu
e
ay
Nagara River Shiota Other facility
To
Field
me
i Ex p
South Gate
For Taketoyo 500 meter
H ss
re
ig h
Wa
W
Kiso River Obu y1
ay
Yokkaichi JR Tokaido 1 North casting shop
JR
Line 2 South casting shop
Sh
Handa I.C.
ink
Handa
3 Spiral (large diameter) tube mill
an
Chita Works
se
Central Japan 4 Medium diameter ERW pipe mill (26" mill)
n
Chiba International Airport Taketoyo Yahagi River
Tokyo Head Office 5 Small diameter ERW pipe mill (3", 6" mill)
Kinuura
Bay Toyohashi 6 Small diameter ERW pipe mill (4" mill)
Ise Bay
keihin Toyooka I.C. Mikawa Bay 7 Medium diameter seamless pipe mill
Chita Works East Japan Works Kinuura Coastal 8 Small diameter seamless pipe mill
Morozaki
West Japan Works Indutrial Zone 9 Special steel pipe mill
10 Main building
Cape Irako 11 Tubular Products and Castings Research Dept.
Fukuyama Kurashiki
12 Quality Assurance Group (Inspection)
By Train 13 Training Center
Stainless steel coils JR Line (From Nagoya station)
Take a Tokaido Line train towards Toyohashi and stop at Obu Site area : 1.81 106m2
Hot rolled coils
station.
Billets Change trains to Taketoyo Line. Stop at Higashi-Narawa
station, just in front of Chita Works.
-Total time expected is 1 Hour
High alloy slabs Meitetsu Line (From Shin-Nagoya station)
Take a Utsumi-kowa Line train from Shin-Nagoya station and
stop at Chita-Handa station. Take a taxi from Chita-Handa to
Chita Works.(10 Minutes)
-Total time expected is 50 minutes.
By Car
4 10 minutes by car from Handa I.C. to Chita Works. 5
One of the world's leading pipe mills
: Hot process
East Works Chita Works : Cold process
Energy-related Tubular
Products
[Seamless pipes] Boiler and heat transmission use
West Works Medium diameter seamless pipe Boiler water tubes, flue pipes,
Medium diameter
seamless pipe mill superheat tubes, Heat exchangers
Seamless square column Oil country tubular goods(OCTG)
Casing and tubing for oil wells
Bloom Billet Small diameter Line pipe
Billet mill Seamless pipe mill Small diameter seamless pipe
Line pipe for transportation of oil,
gas, etc.
Special Others FIN TUBE
pipe mill Cold finished pipe
Geothermal power generation,
[Welded pipes]
High alloy slab nuclear power
Smelting
reduction Stainless flexible
tubing mill Stainless flexible tubing
furnace Continuous
casting
(East Works) Machine Structural Use
Galvanized
Galvanized pipe
and Material Piping
pipe mill Automobile parts
Stainless Shafts, rods, frames, cylinders,
Stainless mill steel coil exhaust manifolds, etc.
Small diameter Small diameter ERW pipe
ERW pipe mill 3''6''mill Industrial machinery and trans-
portation equipment parts
Small diameter HISTORY pipe Cylinders, bushes, frames, etc.
ERW pipe mill 4''mill
Others
Scuba diving tanks
Blast furnace Medium diameter ERW pipe
Hot coil Medium diameter
Hot strip mill
ERW pipe mill
Square column
General Piping
Water works
Spiral tube mill Spiral welded pipe City water and sewerage piping,
industrial water piping
Gas piping
Slab Medium diameter ERW pipe (East Works) Gas lead tubes, gas feed/ support
Medium diameter pipe
Converter ERW pipe mill
Continuous Square column (East Works) Others
casting Plant piping, office building air
Butt welded pipe mill (East Works) conditioning piping
Low temperature piping
Spiral tube mill (East Works, West Works)
Hot coil
Using the mandrel mill method and plug mill method, Product types
these mills produce high grade small and medium Boiler tubes
diameter pipes with excellent dimensional accuracy. Line pipes
Seamless pipes play an active role as the ''arterial OCTG
system'' in a wide range of modern industries, in Pipes for general structural use
various piping applications, and oil well tubulars. Chita Pipes for machine structural use
produces these products by a dynamic manufacturing Material pipes
process. Square pipes etc
Small diameter seamless pipe mill Medium diameter seamless pipe mill
Capacity 444,000 tons/year Capacity 468,000 tons/year
Manufacturing Flowchart
Seamless pipe production process Small diameter seamless pipe
Regenerative burner type rotary hearth heating furnace
Inspection Marking
&
Hydrostatic testing Coating
Straightening
machine Eddy current testing,
ultrasonic testing
Shipping
Heat treatment Sizing mill
[quenching, tempering, normalizing] (3 stands) Magnetic leakage
After rotary hearth heating furnace (walking beam type) flux testing
8 9
Technology and equipment developed by Chita Works creates high product quality
In producing special steel pipes, Chita Works takes Product types Boiler Tubes (Crane Handling)
advantage of the respective material properties of Carbon steel, alloy steel pipe
carbon steel, alloy steel, and other materials, and Boiler tubes, steel pipes for machine structural use,
performs heat treatment, finishing processing, and pipes for various piping applications
inspections as required by the intended use, making
full use of leading-edge technologies. Capacity 60,000 tons/year
Special steel pipe is a field that has enjoyed large Equipment Non-oxidizing atmosphere
demand in recent years. Among these products, Chita heat treatment furnace 2
Non-destructive inspection
Works is responding to the need for longer boiler equipment 3
tubes of the 22 m, in length. Processing and finishing
Chita Works has established a totally reliable quality equipment 1
assurance system in which inspections are performed Cold drawn pipe equipment 1
45 ton drum type draw bench
using three types of non-destructive inspection
Semi-continuous coating
devices, magnetic leakage flux testing (MLFT), equipment
ultrasonic testing (UT), and eddy current testing (ET).
Product Outside diameter 15.9-114.3(101.6) mm
dimensions Wall thickness 1.5-13.0 mm
Length 22.3(13.0) m
Note : Figures in parentheses ( ) are for cold drawn pipe.
Principle
of detection N S Primary coil
Outside crack and scratch in Inside / outside / internal crack Defect having spatial volume
L direction in L direction
Roller hearth type non-oxidizing atmosphere heat treatment furnace Ultrasonic test device Inside / outside / internal crack
Object Depth 0.20mm
in T direction
Manufacturing Flowchart
Length 8mm
Lamination check
Wall thickness
Special steel pipe production process
WT
: Stable detection
Mother pipe : Unstable detection
Non-oxidizing atmosphere
Heat treatment Normalizing . Tempering Crack WT Inside pit Outside pit Scab Dent/Rolled in material
Eddy current testing Magnetic leakage flux testing Outside
UT Internal
Inside
Detective Outside
ability ET Internal
Ultrasonic testing Straightening machine
Inside
Inspection of Marking Outside
appearance & Bundling Shipping MLFT
Inside
and dimensions Coating
judgment
10 11
Technology and equipment developed by Chita Works creates high product quality
At the electric resistance welded (ERW) pipe mills, Medium diameter ERW pipe mill (26''mill)
Manufacturing Flowchart
steel strip are formed into a pipe shape by roll Capacity 480,000 tons/year
forming, and then welded continuously by a high ERW pipe production process (Medium diameter ERW pipe)
Equipment Pipemaking mill 1 Cooling
frequency electric resistance welder or high Maximum pipemaking speed: 45 m/min Ultrasonic testing(UT)
frequency or medium frequency induction heating Welding method: Automatic heat input Edge milling Cage roll forming Welding
welder to produce uniform, high strength steel controlled high frequency electric
resistance welding(300KHz) Bead cutting Post-
pipes. The 26 mill manufactures ERW pipes with the
Forming method: Cage roll forming (inner/outer surfaces) Annealer
world's largest outside diameter, at 660.4mm Breakdown roll forming
(26 inches) and largest wall thickness, at 25.4mm Sizing
(1 inch). Product Outside diameter 318.5-660.4 mm Cutting
Steel pipe
dimensions Wall Thickness 4.0-25.4 mm
(pipe) Length 5-20 m
Product Outside diameter 250-550sq. mm Facing Hydrostatic Testing
dimensions Wall thickness 6-25 mm Sizing
(square column) Length 6-18 m Cutting Column R
Galvanizing
Marking
Inspection & Shipping
Coating
Ultrasonic testing
Thread cutting
CBR forming mill (Small diameter ERW stainless pipe mill) Cage roll forming in CBR forming mill
12 13
Quality Assuarance System
2. Manufacturing
and Inspection System
Manufacture and inspection are performed by employing
the latest techniques and superb inspection facilities to Amalog-Sonoscope Inspection (Electric Magnetic Method)
meet the highly sophisticated needs of users. The following
special quality control systems have been established for
Eddy Current Tester
both seamless and welded pipe.
For seamless pipe :
(1) Employment of the hot dimensional measuring device
for improving dimensional accuracy.
(2) Total length dimensional inspection by using an
ultrasonic automatic outside diameter and wall
thickness measuring device.
(3) Computerization extending from the pipe making line
to product inspection and shipping.
For welded pipe :
(1) Employment of the automatic welding temperature
control system.
(2) Employment of the medium frequency induction
welding process. Ultrasonic Tester Hydrostatic Tester
Non-destructive Inspections
Intermediate and product inspection steps are taken at
each steel pipe mill. There are various facilities for eddy
current detection, magnetic particle detection, ultrasonic
detection, amalog sonoscope inspection, fluoroscopic
inspection, spark tests, etc. These non-destructive
inspections are conducted from time to time on
specifications and dimensions of steel pipe, or in
compliance with requests from the users, therefore making
quality assurance guaranteed.
Coating Device
14 15
Quality Assuarance System
16
Research and Development
The Chita Research Laboratory at the Chita Works is investigations, while working on research and
pursuing research and development directly connected development in cooperation with the Chita Works. The
to pipe making techniques and pipe products. Our research staff and facilities constitute the foundation of
Research Laboratories at the East Works/Chiba are manufacturing high quality steel pipes at JFE Steel.
conducting basic studies as well as consolidated
17
Size Availability
OD mm 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 25 30 35 40 45
N.P.S. inch mm
25.4 5.0 5.9
2 60.3, 60.5
2 1/2" 63.5 3.3 16.0
65.0
68.1
70.0 3.4 20.0
2 1/2 73.0
3" 76.2, 76.3
80.0 3.6 22.0
82.6
85.0
3 3 1/2" 88.9, 89.1 3.5
90.0 3.9 25.0
95.0, 96.0
3 1/2 4" 101.6
105.0
108.0
110.0
4 4 1/2" 114.3 4.0 32.0
120.0
5" 127.0
130.0
133.0
135.0
5 1/2" 139.7, 139.8
5 141.3 32.0 35.0
146.0
6" 152.4
153.7 4.0 4.5
159.0 40.0
165.2
6 168.3
177.8 4.0 40.0
Medium Diameter
WT inch 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
OD mm 5 10 15 20 25 30 35 40 45 50 55 60 65
N.P.S. inch mm
7" 177.8 31.0
180.0 40.0
185.0 32.0
193.7 45.0
194.5 34.0
203.0 35.0
215.0 37.0
216.3 50.0
8 8 5/8" 219.1 40.0
6.0 55.0
232.0
241.8 6.3 41.0
244.5 42.0
245.0
250.0 44.0
267.4 46.0
65.0
269.9 47.0
10 10 3/4" 273.0
298.5 52.0
318.5 6.3
12 12 3/4" 323.8
325.0 55.0
339.7
351.0
14 14" 355.6 7.9
365.1 50.0
65.0
377.0
400.0 55.0
402.0
16 16" 406.4
426.0 9.0 12.0 43.0 45.0
20 21
Size Availability
2. Cold Finished Pipe and Tube (Seamless and Electric-Resistance-Welded) 3. Electric-Resistance-Welded Pipe and Tube
WT inch 0.10 0.15 0.20 0.25 0.30 0.35 0.4 0.45 0.50 WT inch 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.80 0.85 0.90 0.95
OD mm 1 2 3 4 5 6 7 8 9 10 11 12 13 OD mm 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
N.P.S. inch mm N.P.S. inch mm
4.0 1/2" 12.7 2.3
5/8" 15.9 13.8 1.4 3.0
3/8 17.1 5/8" 15.9
4.8
17.3 3.2
17.3 3/4" 19.1 3.5
19.0 4.7 21.7 3.7
6.5 7/8" 22.2 1.0
3/4" 19.05 2.0 1" 25.4 6.0
27.2
1/2 21.3 1 1/8" 28.6 3.4
21.4 5.3 7.5 30.0 4.0
1 1/4" 31.8 5.3
21.7 1 33.4 6.9
23.0 1.5 5.7 34.0
1 1/2" 38.1
25.0 7.7 40.0 8.0
25.15 6.3 41.3
1 1/4 42.2
1" 25.4 42.7 0.6
3/4 26.7 6.6 45.0 9.0
1 1/2 48.3
27.2 6.8 8.0 48.6
2" 50.8
28.0 2 1/3" 54.0 10.0
30.0 7.5 8.3 57.0 7.2
7.9 2 2 3/8" 60.3
1 1/4" 31.8 60.5
1 33.4 8.3 2 1/2" 63.5
8.5
65.0
34.0 2.5 65.4
38.0 10.0
70.0 0.8 11.0
9.5 2 1/2 2 7/8" 73.0
1 1/2" 38.1 75.0
42.7 3" 76.2
76.3
44.5 82.6
3 3 1/2" 88.9 1.8
45.0 2.0 89.1
1 1/2 48.3 3.0 10.5 3 1/2 4" 101.6
4 4 1/2" 114.3
48.6 5" 127.0 12.7
2" 50.8 139.8 2.0
5 141.3
51.0 11.0 6" 152.4
54.0 165.2 2.6
6 6 5/8" 168.3
57.1 7" (177.8) 14.3
2 60.3 190.7
3.5 7 5/8" (193.7) 3.0 3.7
60.5 216.3
8 8 5/8" 219.1
2 1/2" 63.5 (241.8) 16.1
65.0 9 5/8" (244.5) 3.9
267.4 3.2
67.0 10 10 3/4" 273.1
70.0 2.5 11.0 13.0 11 3/4" 298.4 3.4
318.5 3.8 16.1 17.5
2 1/2 73.0 12 12 3/4" 323.9 4.8 17.5 20.6
3" 76.2 13 3/8" 339.7 4.0
14 14" 355.6 19.1
76.3 400.0 4.5 5.0
82.6 16 16" 406.4
18 18" 457.2 4.8 5.3
3 3 1/2" 88.9 4.0 11.0 18 5/8" 473.1
500.0 5.6 22.0 23.8
89.1 3.0 20 20" 508.0
4" 101.6 13.0 22 22" 558.8
600.0 6.0 6.3
24 24" 609.6
26 26" 660.4
For alloy steel tubes and pipe, please consult us in advance.
: For the lined range, please consult us in advance.
For alloy steel tubes and pipe, please consult us in advance.
: For the lined range, please consult us in advance.
22 23
Reference of Specification
Note (1) Manufacturing Method (2) Other elements % (4) Heat Treatment
E : Electric resistance welded process T2, T12 : S 0.045max (permissible to order) The tubes shall be subjected to the heat treatment by
S : Seamless process, hot finished and cold finished one of specified method, the heat treatment other
S-C : Seamless process and cold-finished than those specified in the table shall be agreed up on
(3) Other elements %
by the purchaser and the manufacturer.
T5C : 4 C Ti 0.70
T23 : W 1.45~1.75 Cb 0.02~0.08 B 0.0005~0.006 A : Annealing
N 0.030 Al 0.030 FA : Full annealing
T91 : Cb 0.06~0.10 N 0.030~0.070 Al 0.040 IA : Isothermal annealing
T92 : W 1.50~2.00 Cb 0.04~0.09 B 0.001~0.006 NT : Normalizing and Tempering
N 0.03~0.07 Al 0.040 N : Normalizing
SA : Subcritical annealing
24 25
Reference of Specification
Specified
- No Specified
(2) Test and Examination
Mechanical Test Dimensional Tolerance
A 178 A E - - -
SA 178 C E - - - - UST (E 273 or E 213)
D E - - - -
A 179, SA 179 - S-C - - B 72 -
A 192, SA 192 - S - - 137 B 77 -
A 209 T1 S - - 146 B 80 -
SA 209 T1a S - - 153 B 81 - Surface Condition
T1b S - - 137 B 77 -
A 210 A1 S - - 143 B 79 -
SA 210 C S - - 179 B 89 -
A 213 T2 S - - 163 B 85 -
SA 213 T5 S - - 163 B 85 -
T5b S - - 179 B 89 -
T5c S - - 163 B 85 -
T9 S - - 179 B 89 -
T11 S - - 163 B 85 -
Intergranular
T12 S - - 163 B 85 -
Corrosion Test etc
T17 S - - 163 B 85 -
T21 S - - 163 B 85 -
T22 S - - 163 B 85 -
T23 S - - 220 B 97 -
T91 S - - 250 C 25 -
T92 S - - 250 C 25 -
Note (1) Manufacturing Method (4) Flange test (10) Tolerance in Outside Diameter mm (12) Tolerance of Variation in Wall Thickness mm
E : Electric resistance welded steel tube OD of Tubes mm Width of Flange S-H OD of Tubes WT of Tubes S Tubes E Tubes
S : Seamless steel tube (Hot or cold finished) 63.5 15% of OD OD of Tubes Tolerance 50.8 - -
S-C : Cold finished seamless steel tube -
63.5 95.2 12.5% of OD 101.6 0.4, 0.8 5.6 -
(2) Flattening test 50.8
95.2 203.2 10% of OD 101.6 190.5 0.4, 1.2 5.6 10% 5%
(l+e)t 190.5 228.6 0.4, 1.6
H=
e+t/D (5) Crush test (13) Tolerance in Height of Flash on
mm Electric Resistance Welded Tubes
H : distance between flattening plates (mm) WT of Tubes mm Height of Crushed Section mm mm
S-C & E
t : specified wall thickness of the tube (mm) 19 or until outside folds OD of Tubes WT of Tubes Tolerance
D : specified outside diameter of the tube (mm) 3.43 OD of Tubes Tolerance
are in contact 3.4 0.15
e : constant individually defined for each grade of 25.4 0.1 50.8
3.43 32 3.4 0.25
the pipe 25.4 38.1 0.15
50.8 - 0.25
0.09 : low carbon steel (C 0.18%) (6) Hardness test 38.1 50.8 0.20
0.07 : medium carbon steel (C 0.19%) WT of Tube mm Hardness Test 50.8 63.5 0.25 (14) Tolerance in Length mm
0.08 : ferritic alloy steel
1.7 - 63.5 76.2 0.30 OD of Tubes S - H Tubes S - C Tubes E Tubes
(3) Flaring test (Seamless Steel Tubes) 1.7 5.1 Rockwell Hardness (HR) 0.38 50.8 5, 0 3, 0 3, 0
76.2 101.6
Minimum Expansion of ID % Brinell Hardness (HB) or 101.6 190.5 0.38, 0.64 50.8 5, 0 5, 0 5, 0
5.1 Rockwell Hardness (HR)
Ratio of ID to OD C-Steels and Other Ferritic
C-Mo Steels Alloy Steels 190.5 228.6 0.38, 1.14 These permissible variation in length applied to
HR B or C : Rockwell Hardness tester scale.
tubes before bending.
0.9 21 15 (11) Tolerance in Wall Thickness
(7) Reverse flattening test mm They apply to cut lengths up to and including
0.8 22 17 This test shall be applied for welded steel tubes. S-H S-C 7,300mm (24ft), and for lenghs greater than
0.7 25 19 Please refer ASTM A 450. WT E 7,300mm, the above over-tolerance shall be
of Tubes OD OD OD OD
increased by 3mm(1/8in) for each 3000mm
0.6 30 23 (8) Hydrostatic test and (9)Nondestructive test 101.6 101.6 38.1 38.1
(10ft) or fraction there of over 7300mm (24ft)
0.5 39 28 Each tube shall be subjected to the nondestructive 2.4 40 % -
0 or 13mm (1/2in), whichever is the lesser.
electric test or the hydrostatic test at the option of
0.4 51 38 2.4 35 % 35 % (15) Supplementary Requirements
the manufacturer, unless otherwise specified in the 3.8 0 0 20 % 22 % 18 %
0.3 68 50 purchase order. 33 % 0 0 0 The supplementary requirements shall apply only
3.8 33 %
ID : Inside diameter of the tube (mm) 4.6 0 0 when specified by the purchase order.
OD : Outside diameter of the tube (mm) 4.6 28 % 28 %
0 0
26 27
Reference of Specification
A 53 A S, E 0.25 0.95 0.05 0.045 - 0.40 0.40 0.15 0.08 Cu 0.4 - - - 330 205 (4)
SA 53 B S, E 0.30 1.20 0.05 0.045 - 0.40 0.40 0.15 0.08 Cu 0.4 - - SA 415 240 (4)
A 106 A S 0.25 0.27~0.93 0.035 0.035 0.10 0.40 0.40 0.15 0.08 Cu 0.4 - A 330 205 35
SA 106 B S 0.30 0.29~1.06 0.035 0.035 0.10 0.40 0.40 0.15 0.08 Cu 0.4 - A 415 240 30
C S 0.35 0.29~1.06 0.035 0.035 0.10 0.40 0.40 0.15 0.08 Cu 0.4 - A 485 275 30
A 135 A E 0.25 0.95 0.035 0.035 - - - - - - - 331 207 35
SA 135 B E 0.30 1.20 0.035 0.035 - - - - - - SA 414 241 30
A 333 1 S 0.30 0.40~1.06 0.025 0.025 - - - - - - N, NQ N, NQ N, NQ 380 205 35
SA 333 3 S 0.19 0.31~0.64 0.025 0.025 0.18~0.37 3.18~3.82 - - - - N N N 450 240 30
Cu 0.40~0.75
4 S 0.12 0.50~1.05 0.025 0.025 0.08~0.37 0.47~0.98 0.44~1.01 - - Al 0.04~0.30 N N 415 240 30
6 S 0.30 0.29~1.06 0.025 0.025 0.10 - - - - - N, NQ N, NQ N, NQ 415 240 30
7 S 0.19 0.90 0.025 0.025 0.13~0.32 2.03~2.57 - - - - N N N 450 240 30
8 S 0.13 0.90 0.025 0.025 0.13~0.32 8.40~9.60 - - - - QT, DNT QT, DNT QT, DNT 690 515 22
9 S 0.20 0.40~1.06 0.025 0.025 - 1.60~2.24 - - - Cu 0.75~1.25 N N N 435 315 28
C b 0.05
10 S 0.20 1.15~1.50 0.035 0.015 0.10~0.35 0.25 0.15 0.05 0.12 Al 0.06 NQ NQ NQ 550 450 22
C u 0.15
11 S 0.10 0.60 0.025 0.025 0.35 35.0~37.0 0.50 0.50 - Co 0.50 AN AN AN 450 240 18
A 335 P1 S 0.10~0.20 0.30~0.80 0.025 0.025 0.10~0.50 - - 0.44~0.65 - - A A 380 205 30
SA 335 P2 S 0.10~0.20 0.30~0.61 0.025 0.025 0.10~0.30 - 0.50~0.81 0.44~0.65 - - A A 380 205 30
P5 S 0.15 0.30~0.60 0.025 0.025 0.50 - 4.00~6.00 0.45~0.65 - - FA, IA, NT FA, IA, NT 415 205 30
P 5b S 0.15 0.30~0.60 0.025 0.025 1.00~2.00 - 4.00~6.00 0.45~0.65 - - FA, IA, NT FA, IA, NT 415 205 30
P 5c S 0.12 0.30~0.60 0.025 0.025 0.50 - 4.00~6.00 0.45~0.65 - - A A 415 205 30
P9 S 0.15 0.30~0.60 0.025 0.025 0.25~1.00 - 8.00~10.00 0.90~1.10 - - FA, IA, NT FA, IA, NT 415 205 30
P 11 S 0.05~0.15 0.30~0.60 0.025 0.025 0.50~1.00 - 1.00~1.50 0.44~0.65 - - FA, IA, NT FA, IA, NT 415 205 30
P 12 S 0.05~0.15 0.30~0.61 0.025 0.025 0.50 - 0.80~1.25 0.44~0.65 - - A A 415 220 30
P 15 S 0.05~0.15 0.30~0.60 0.025 0.025 1.15~1.65 - - 0.44~0.65 - - FA, IA, NT FA, IA, NT 415 205 30
P 21 S 0.05~0.15 0.30~0.60 0.025 0.025 0.50 - 2.65~3.35 0.80~1.06 - - FA, IA, NT FA, IA, NT 415 205 30
P 22 S 0.05~0.15 0.30~0.60 0.025 0.025 0.50 - 1.90~2.60 0.87~1.13 - - FA, IA, NT FA, IA, NT 415 205 30
P 23 S 0.04~0.10 0.10~0.60 0.030 0.010 0.50 - 1.90~2.60 0.05~0.30 0.20~0.30 (2) NT NT 510 400 20
P 91 S 0.08~0.12 0.30~0.60 0.020 0.010 0.20~0.50 0.40 8.00~9.50 0.85~1.05 0.18~0.25 (2) NT NT 585 415 20
P 92 S 0.07~0.13 0.30~0.60 0.020 0.010 0.50 0.40 8.50~9.50 0.30~0.60 0.15~0.25 (2) NT NT 620 440 20
Note (1) Manufacturing Method (3) Heat Treatment (4) Minimum Elongation : %
E : Electric resistance welded process The tubes shall be subjected to the heat treatment by A 0.2
e = 1940
S : Seamless process, hot finished and cold finished one of specified method, the heat treatment other U0.9
S-C : Seamless process and cold-finished than those specified in the table shall be agreed up on
A = cross-sectional area of the tensile specimen. mm2
by the purchaser and the manufacturer.
(2) Other elements % U = specified tensile strength. MPa
A : Annealing
P23 W 1.45~1.75 Cb 0.02~0.08 B 0.0005~0.006
FA : Full annealing
N 0.030 Al 0.030
IA : Isothermal annealing
P91 Cb 0.06~0.10 N 0.030~0.070 Al 0.04
NT : Normalizing and Tempering
P92 W 1.50~2.00 Cb 0.04~0.09 B 0.001~0.006
N : Normalizing
N 0.03~0.07 Al 0.04
QT : Quenching and Tempering
DNT : Double normalizing and Tempering
SA : Seam annealing of the welded portion
28 29
Reference of Specification
Specified
- No specified
(2) Test and Examination
Mechanical Test Dimensional Tolerance
A 53 A S, E (e:0.09) (Pipe) - - -
-
SA 53 B S, E (e:0.07) (Pipe) - - -
A 106 A S (e:0.08) (Pipe) - - -
SA 106 B S (e:0.07) (Pipe) - - - -
C S (e:0.07) (Pipe) - - -
A 135 A E (H=2/3D) - - - -
-
SA 135 B E (H=2/3D) - - - -
A 333 1 S - - - ( W) 45 C
SA 333 3 S - - - ( W) 100 C
4 S - - - ( W) 100 C
6 S - - - ( W) 45 C
7 S - - - ( W) 75 C S1 Subsize lmpact Specimens
8 S - - - - 195 C
9 S - - - ( W) 75 C
10 S - - - ( W) 60 C
11 S - - - -
A 335 P1 S - - -
SA 335 P2 S - - -
P5 S - - -
P 5b S - - - S1 Product Analysis
P 5c S - - - S2 Transverse Tension Tests
P9 S - - - S3 Flattening Test
S4 Metal Structure and Etching Tests
P 11 S - - -
S5 Photomicrographs
P 12 S - - - S6 Photomicrographs for Individual
P 15 S - - - Pieces
P 21 S - - - S7 Alternative Heat Treatment
(Grade T91)
P 22 S - - -
P 23 S - - -
P 91 S 250 C 25 -
P 92 S 250 C 25 -
30 31
Reference of Specification
10 10 18 14
ES pipes of weights lighter than extra strong.
10 7.5 14 11
SRL Single random length.
10 6.67 12 9 A 335 and SA 335 (ferritic alloy steel pipe) shall apply
10 5.0 9 7 the specification of steel tubes for heat transfer.
10 3.33 7 4
(12) Supplementary Requirements
10 2.5 5 4
One or more of the supplementary requirements shall
b, On welded pipe, additional impact tests of the same apply only when specified in the perchase order.
number shall be made to test the weld.
32 33
Comparison of Specifications
Note / ASTM: American Society of Testing and Materials ISO : International Standard
Please recheck the original specification in advance of the order. ASME: American Society of Mechanical Engineers
(American National Standard)
ABS : American Bereau of shipping
NK : Nippon Kaiji Kyokai
JIS : Japanese Industrial Standard LRS : Lloyd's Register of shipping
BS : British Standard DNV: Det Norske Vertas
DIN : Beutsche Industrie-Normen KA : Japanese METI code
Carbon Steel Boiler and Heat Exchanger Tubes Steel Heat Exchanger Tubes for Low Temperature Service
ASTM ASME JIS G 3461 BS DIN ISO ABS NK LRS DNV ASTM ASME JIS G 3464 BS DIN ISO ABS NK LRS DNV
A178 A SA178 A STB 340 3059-P1 320 17175 st 35.8 ABS D KSTB 33 Sec 6 320 Sec 4-E-TS360 A334 1 SA334 1 STBL 380 3603 430LT 17173 TTst35N/V
A179 SA179 3606 320 ABS G KSTB 35 Sec 6 360 A334 3 SA334 3 STBL 450 3603 503LT 17173 10Ni14 2604 TS43
A214 SA214 A334 8 SA334 8 STBL 690 3603 509LT 17173 X8Ni9 2604 TS45
A556 A2 SA556 A2
A178 C SA178 C STB 410 3059-P2 440 17175 st 45.8 ABS F KSTB 42 Sec 6 410 Sec 4-E-TS410-1 A334 6 SA334 6 17173 26CrMo4
A210 A1 SA210 A1 3606 440 17177 st 42.8 ABS J A334 7 SA334 7 17173 11MnNi53
A178 D SA178 D Sec 6 460 Sec 4-E-TS460-1 A334 11 SA334 11 17173 12Ni19
A250 T1 SA250 T1 3606 245 17177 15Mo3 2604 TS26 A210 A1 SA210 A1 STFA 10
A213 T2 SA213 T2 STBA 20 17175 14MoV83 2604 TS33 Sec 4-E-TS440 A213 T11 SA213 T11 STFA 23
A213 T12 SA213 T12 STBA 22 3606 620 17175 13CrMo44 2604 TS32 ABS O KSTB 22 Sec 6 1Cr 1/2Mo-440 Sec 4-E-TS410-3 A213 T5 SA213 T5 STFA 25
A213 T11 SA199 T11 STBA 23 3606 621 ABS N KSTB 23 Sec 4-E-TS410-4
A213 T5 SA199 T5 STBA 25 3606 625 2604 TS37 Sec 4-E-TS430 A213 T23 SA213 T23 KA-STBA 24J1
SA213 T9
A209 T1b SA209 T1b 3059-P2 243 17175 17Mn4 2604 TS39 ABS M Sec 6 2-1/2Cr 1Mo-490 Sec 4-E-TS450-1
A250 T11 SA250 T11 3059-P2 629-590 17175 X20CrMoV12 1 Sec 4-E-TS590
34 35
Comparison of Specifications
Note / ASTM: American Society of Testing and Materials ISO : International Standard
ASME: American Society of Mechanical Engineers ABS : American Bereau of shipping
(American National Standard) NK : Nippon Kaiji Kyokai
JIS : Japanese Industrial Standard LRS : Lloyd's Register of shipping
BS : British Standard DNV: Det Norske Vertas
DIN : Beutsche Industrie-Normen KA : Japanese METI code
Carbon Steel Pipes for Pressure Service Alloy Steel Pipes for High Temperature Service
ASTM ASME JIS G 3454 BS DIN ISO ABS NK LRS DNV ASTM ASME JIS G 3458 BS DIN ISO ABS NK LRS DNV
A53 A SA53 A STPG 370 3601 320 1626 ust37.0 2604 TS4 ABS 2 KSTPG 38 Sec 2 320 Sec 4-B-TS360 A335 P1 SA335 P1 STPA 12 17175 15Mo3 2604 TS26 ABS 6 KSTPA 12
A135 A SA135 A 3601 360 1626 st37.0 2604 TS5 ABS 8 Sec 3 320 Sec 4-B-TW360 A335 P2 SA335 P2 STPA 20 3604 P1 660 2604 TS32 ABS 7
1629 st37.0 2604 TS6 A335 P12 SA335 P12 STPA 22 3604 P1 620-440 17175 13CrMo44 ABS 12 KSTPA 22 Sec 2 1Cr 1/2Mo440
A53 B SA53 B STPG 410 3601 430 1626 st44.0 2604 TS9 ABS 3 KSTPG 42 Sec 2 410 Sec 4-B-TS410 A335 P11 SA335 P11 STPA 23 3604 P1 621 ABS 11 KSTPA 23
2604 TW9 Sec 4-B-TW410 A335 P22 SA335 P22 STPA 24 3604 P1 622 17175 10CrMo910 2604 TS34 ABS 13 KSTPA 24 Sec 2 2-1/4Cr1Mo410
A135 B SA135 B 1629 st44.0 2604 TS10 ABS 9 Sec 3 410 Sec 4-B-TS430 A335 P5 SA335 P5 STPA 25 3604 P1 625 2604 TS37 ABS 14
2604 TW10 Sec 4-B-TW430 A335 P9 SA335 P9 STPA 26 3604 P1 629-470 2604 TS38
1626 st52.0 2604 TS13 Sec 2 460 Sec 4-B-TS500 A335 P5b/P5c SA335 P5b/P5c 3604 P1 591 17175 14MoV63 2604 TS33 Sec 2 2-1/2Cr1Mo490
2604 TW13 Sec 4-B-TW500 A335 P15 SA335 P15 3604 P1 629-590 17175 X20CrMoV12 1 2604 TS39 Sec 2 1/2Cr1/2Mo1/4V460
1629 st52.0 2604 TS14 Sec 2 490 A335 P21 SA335 P21 3604 P1 762 2604 TS40
STS 370 1630 st37.4 KSTS 38 Steel Pipes for Low Temperature Service
ASTM ASME JIS G 3460 BS DIN ISO ABS NK LRS DNV
A333 1 SA333 1 STPL 380 3603 430LT 17173 TTst35N ABS 1L KLP A Sec 4 360 Sec 4-D-TS6
STS 410 1630 st44.4 2604 TS15 KSTS 42 17173 TTst35V KLP B Sec 4-D-TW6
STS 480 1630 st52.4 2604 TS18 KSTS 49 17174 TTst35V Sec 4-D-TW10
A333 3 SA333 3 STPL 450 3603 503LT 17173 10Ni14 2604 TS43 ABS 4L KLP 3 Sec 4 3.5Ni440 Sec 4-D-TS43
Carbon Steel Pipes for High Temperature Service A333 8 SA333 8 STPL 690 3603 509LT 17173 X8Ni9 2604 TS45 ABS 5L KLP 9 Sec 4 9Ni690 Sec 4-D-TS45
ASTM ASME JIS G 3456 BS DIN ISO ABS NK LRS DNV
A106 A SA106 A STPT 370 3602 P1 360 17175 st35.8 ABS 4 KSTPT 38 A333 4, A334 3 SA333 4, SA334 3 17173 26CrMo4 ABS 2L KLP 2 Sec 4 410 Sec 4-D-TS15
17177 st37.8 Sec 4-D-TW15
A106 B SA106 B STPT 410 3602 P1 430 17175 st45.8 ABS 5 KSTPT 42 A333 6, A334 6 SA333 6, SA334 6 17173 11MnNi53 ABS 3L Sec 4 460 Sec 4-D-26CrMo4
17177 st42.8 17174 11MnNi53 Sec 4-D-TW43
A106 C SA106 C STPT 480 3602 P1 500Nb 17175 17Mn4 KSTPT 49 A333 7, A334 7 SA333 7, SA334 7 17173 13MnNi63 ABS 6L Sec 4-D-11MnNi53
17175 19Mn5 17174 13MnNi63 Sec 4-D-TW45
36 37
Marking and Packaging
1. Standard Marking
Outside 200mm
Trade mark & name Specification Grade Diameter Length MFG No.
300mm 200mm Wire Point 200mm
JFE STEEL ASTM A213 T91-S-H 2"x 0.250"x 20' 04-4 12345 1-23456
2. Standard Packaging
Hot Finished
or Tubes & Pipes
Classification Standard Package Appearance of Package Cold Finished
50mm
600mm 1500mm 1500mm pitch 600mm
Bare in bundle
with steel hoops
Hexagonal Form
OD 168.3mm Wooden slat Steel hoop PP sheet
L 13.5m OD 168.3mm
L 13.5m
Steel hoop PP sheet (Polypropylene sheet)
L 8m : 4point
8 L 13.5m : 6point
2000mm pitch
2000mm 2000mm 2000mm 2000mm
Protect under
steel hoops
OD 168.3mm
L 13.5m Bare in loose
Hot Finished Tubes & Pipes
(OD 168.3mm)
Wooden slat PP sheet Wooden slat
Note : The package shall be perform at the option of the manufacturer, unless otherwise specified in the purchase order.
38 39
For Inquiring and Ordering
40 41
Cat.No.E1E-011-01
http://www.jfe-steel.co.jp/en/
TOKYO HEAD OFFICE Hibiya Kokusai Building, 2-3 Uchisaiwaicho 2-chome, Chiyodaku, Tokyo 100-0011, Japan
Phone : (81)3-3597-3111 Fax : (81)3-3597-4860
Notice
While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information is at
the readers risk and no warranty is implied or expressed by JFE Steel Corporation with respect to the use of information contained herein.
The information in this publication is subject to change or modification without notice. Please contact the JFE Steel office for the latest information.