Non destructive

Testing
testing

Geschichte von Helling

Dear reader!

Herewith I would like to introduce you to the company

HELLING. The catalogue will give you an insight into
our delivery program concerning equipment, products
and accessories for Non Destructive Testing.
HELLING company was founded in 1863 and has long
experience concerning the European market. Constant
growth and partnership have been contributing to
consequent development of the company and today
HELLING is a leading manufacturer and supplier for
high quality equipment and products for Non
Destructive Testing in more then 39 countries.
HELLING company is a member of German
Association for Non Destructive Testing (DGZfP) and also of Russian Association of Non
Destructive Testing & engineering diagnostics, Czech association of Non Destructive
Testing, Japan and American Associations.
Based on well-developed scientific foundation we design and offer unique testing techniques,
corresponding to world standards requirements.

We hope for long and beneficial co-operation,

Yours faithfully,

President of HELLING

N. Riess

2
 Contents
Penetrant testing
Dye penetrant method (red-white) 4
Fluorescent method 6
Penetrant testing systems 7
Test panels 8
Magnetic particle testing
Magnetizing devices 11
Stationary test facilities 13
Demagnetizations 13
Colored magnetic particles 14
Fluorescent magnetic particles 15
Additional products 16
Reference blocks 18
Black light
Stationary UV lamps 20
Portable UV lamps 21
UV-LED-sources 22
Leak Testing
Bubble method 23
Hydrogen leak detector 24
Helium leak detector 24
Ultrasonic leak detector 25
Fluorescent concentrate 26

Radiographic Testing
Radiographic films 27
Developing machines 29
Accessories 30
Ultrasonic testing
Ultrasonic thickness gauge 31
Ultrasonic test facilities 31
Accessories 32
Auxiliary equipment for weld
inspection 33
Temperature detection 35
Delivery program 40

HELLING GmbH Spkerdamm 2 D-25436 Heidgraben (bei Hamburg) Postfach 2132 D-25437 Tornesch
Telephone: +49(0)4122 922-0 Telefax: +49(0)4122 922-201 e-mail: info@hellinggmbh.de www.hellinggmbh.de
Penetrant testing (PT), how it works

3
The penetrant method of non-destructive testing is based on capillary penetration of indicator
liquid (penetrant) into the surface defects (cracks, pores etc.). After intermediate cleaning and
subsequent drying, a developer is applied as a thin, white layer onto the surface to be
inspected. The developer pulls the penetrant out of the surface defects and makes them
visible as coloured, linear or rounded indications. Documentation is possible by means of
adhersive foil, photographic or video techniques.
Penetrant testing systems The examination of testing Penetrant inspection can accurately and
Met-L-Chek, Standard Chek, Nord-Test media adequacy is done in easily detect surface defects independent of
are reliable in detecting the defects with a accordance with : types, materials and surface configurations of
width down to the range of m. AMS 2644 the objects to be tested. Other methods of
Necessary condition: defects must be open AMS 2647 non destructive testing, can only be applied
to surface. DIN EN ISO 3452-2 (3) for these requirements with restrictions.
Systems are also used for the leak testing. ASME

Procedure of penetrant inspection.

Precleaning
Mechanically, with brush By stream process Degreasing with hot steam Cleaning with solvent

Predrying
Application of
penetrant.

Dip in bath Laying with brush Application by spraying Application by electrostatic mean

Intermediate
cleaning
With lint free cloth, water-moistened or a With water-moistened brush Rinse with water With lint free cloth or sponge,
sponge moistened with a special solvent

Drying
Dry in open air Wipe with a lint free cloth Blow with dry, clean air Dry with warm air

Application of
developer
By immersion(aqueous developer) Application from the diffuser / Electrostatic application(non- Application of dry powder developer(
aerosol (non-aqueous developer) aqueous developer) in special cases, e.g. extremely porous
surfaces)
Viewing under day light or in artificial
illumination min.. 500 Lux (EN 571-1/EN
3059)
Examination of the
surface and
documentation If using fluorescent penetrant: Documentation by adhasive foil Photo-optical documentation Documentation by means of video
Ambient illumination: < 20 Lux
Intensity of UV: 1000W/cm2 filming or photocamera

4
 Contrast (red-white) method.

Areas of use:

Aircrafts industry, Metallurgy, nuclear industry, Electrical engineering, Engineering, Foundry, Blanking, Shipbuilding, Medicine,
Car production.

Work with materials:

Alloyed and plain steel, cast iron, platings, plastics*, welds, nonferrous metals, products of powder metallurgy, steatite,
ceramics*, other synthetic materials.

*check for adequacy

MET-L-Chek, Standard- Chek & Nord-Test*

Used in temperature ranges from -5 to + 50. In low temperatures (from -5 to + 10 ) it is necessary to increase time of
penetrating. One must take into account peculiar specifications according to DIN EN ISO 3452 part 2 & EN 571 part 1. For
examination in higher temperatures (from +10 to + 175 ) Super-Chek was especially developed..
MET-L-Chek, checked and approved

DIN EN ISO 3452-2, EN 571, KWU correspond to requirements: Lloyd's Register of Shipping, Bureau Veritas, Bureau Central
Hollandais, Germanischer Lloyd, MIL-I-25135/QPL-25135, AMS 2644, ASME Boiler and Pressure Vessel, ASTM E-165,
ASTM-E1417, certificated NAVSEA 250-1500-1, RDT & EdF, RCC-
Standard- Chek & Nord-Test examined and approved according to :
DIN EN ISO 3452-2, EN 571, KWU correspond to requirements Lloyd's Register of Shipping, Bureau Veritas, Bureau Central
Hollandais, Germanischer Lloyd, MIL-I-25135/QPL-25135, AMS 2644, ASME Boiler and Pressure Vessel, ASTM E-165,
ASTM-E1417.
Content of sulfur is determined according to ASTM D 516-88, examination of the content of halogens (fluorine and chlorine) is
determined in accordance with ASTM E 165-91, application 2, method A and ASTM E 165-91, application 3.
Example of Nord-Test penetrant system

Remover U87 Penetrant U88 Penetrant Red 3000 Developer U89

Environmentally High sensitivity Ultra high level of sensitivity Fine-grained white
safe remover on Easily cleansed with water Water washable powder on a spirit
a solvent base. Smells slightly Doesnt contain AZO-colouring agents base ,
Fumes fast. Sensitivity according to: Smells slightly Doesnt contain
Doesnt leave DIN EN ISO 3452-2 Testing by luminescent method, by means of aroma additives.
dints. II-level (high sensitive) ultraviolet illumination is possible
Sensitivity according to:
DIN EN ISO 3452-2 II-level (high sensitive)

Indication of cracks on standard panel 1

(max width of cracks 1,5 m, depth 28,5 m) by use of
NORD-TEST (U87, Rot 3000, U89) system under following
viewing conditions:

1. At day light (500 Lux)

2. At day light (500 Lux) +ultraviolet(1000 W/cm2) illumination
3. At ultraviolet illumination (5 Lux, 1000 W/cm2)

*
1 2 3
Products are available in aerosol tanks (400 and 500 ml), containers(1; 10 l) and barrels (200 l).

5
 Fluorescent method**

Met-L-Chek
Fluorescent penetrants according to AMS-2644 & ASTM E-1417

REMOVAL METHODS:
A Water washable
B Post emulsifiable, lipophilic emulsifier.
C Solvent wipe removal
D Post emulsifiable ,hydrophilic emulsifier
(17-20%: dip or < 5%: spray, concentrations).
SENSITIVITY LEVEL: 1/2 very low; 1 low; 2 medium; 3 high; 4- very high
DEVELOPER FORMS: a Dry developer; Use with all the fluorescent penetrants(Type I), Methods A, B, C & D.
b Water soluble type; Use with fluorescent penetrants (Type I), Methods B, C & D.
c Water suspendable developer ; Use with all the penetrants , Methods A, B, C & D.
d Nonaqueous developer; use with (Type I) penetrants , Methods A, B, C & D.
e - Nonaqueous developer; use with (Type II) penetrants, Methods A, B, C & D.
f Special application material.
SOLVENT CLASS: 1 Halogenated solvent remover, use with all penetrants, Method C.
2 Nonhalogenated solvent remover, use with all penetrants, Method C.
3 Special application material used with special application penetrants, Method C.
Method AMS-
Name Typ Class/ Sensitivity General description
2644
e form level QPL4
FP-900 I A&C 1/2 YES Very low sensitivity, general metal working.
FP-901 I A&C 1 YES Low sensitivity, general metal working.
Penetrant

FBP-911 I A&C 1 YES Low sensitivity, oil and solvent free.

FP-921 I A&C 1 YES Low sensitivity, aerospace applications.
FP-902 I A&C 2 YES Medium sensitivity, general metal working.
FBP-912 I A&C 2 YES Medium sensitivity, oil and solvent free.
FP-922 I A&C 2 YES Medium sensitivity, aerospace applications.
FP-903 I A&C 3 YES High sensitivity, all applications.
FBP-913 I A&C 3 YES High sensitivity, oil and solvent free.
FB-923 I A&C 3 YES High sensitivity, aerospace applications.
FBP-914 I A&C 4 YES Ultra High sensitivity, oil & solvent free.
FP-93A(M) I B, C & D 2 YES Medium sensitivity, all applications.
FP-95A(M) I B, C & D 3 YES High sensitivity, all applications.
Remover Emulsifier

FP-97A(M) I B, C & D 4 YES Ultra high sensitivity, all applications.

E-57 I B NA YES Lipophilic emulsifier for FP-93/95/97A(M)
E-58D I D NA YES Hydrophilic remover for FP-93/95/97A(M)
E-59 I & II C, class 2 NA YES Solvent remover for all penetrants.
E-59A I & II C, class 2 NA YES Solvent cleaner / remover for all penetrants
R-502* II C, class 3 NA NA Special high temperature remover
D-70 I & II Forms d & e NA YES Nonaqueous developer, all penetrants.
D-72A I Form a NA YES Dry powder developer, all Type I penetrants
D-76B I Form b NA YES Aqueous soluble developer
Developer

D-78B I & II Form c NA YES Aqueous suspendable developer

D-702* II Form f NA NA Special high temperature developer

**
Available in cans(1; 10 l) and barrels (200 l).
6
 Procedure of fluorescent penetrant inspections.

Precleaning

Drain

Penetration

Emulsification

Water wash

Hot air dry Wet development Water removal Penetrant removal

Dry development Hot air dry Fast drying

development

Inspection
(20Lux; 1000W/cm2)

System of the fluorescent penetrant testing.

Present system correspond to requirements of world standards: MIL-I 25135E, MIL STD 6866, AMS 2644, EN 571-1. All
components meet the European requirements on Health, Safety and Ergonomics. The inspection system is basically made of
stainless steel and equipped with first class means for functional control, delivered by producers like Siemens, Rittal,
Weidmller, Festo, Sick, Balluf.

Basic phases of processing:

1. precleaning
2. wash;
3. dry to =1000C;
4. cooling to 400;
5. immersion in a tank with penetrant
6. water wash
7. immersion in a tank with emulsifier
8. post water wash;
9. dry in heater =60 0C;
10. electrostatic application of powder developer.
11. inspection of the sample in a cabin at ultraviolet illumination.

7
Test panels
Sensitivity of inspection media, quality of intermediate cleaning and control of the whole penetrant
process are determined on reference blocks, i.e. on metal panels with defined roughness and provided
with standardized artificial cracks(defects).

Article No. 127.600.001 - 10 m

Article No. 127.600.002 - 20 m Test body JIS Z 2343
Article No. 127.600.003 - 30 m
Article No. 127.600.004 - 50 m Used to determine the sensitivity of penetrant systems and for comparing
two penetrants, one of which can be taken for standard. Consists of two test
panels which are bronze planes 100352 mm , covered with NiCr-layer. In
NiCr-blanket. Crosscut cracks are made, depth of which fits the width of the
NiCr-blanket. (Designed in 4 types 10, 20, 30 & 50 m). The quotient of
cracks width to their depth equals 1:20. Each test-panel has a certificate
according to EN 10204, type 3.1 B, which verifies its aptitude to EN ISO
3452-3. Test-panels with cracks width of 10 m, 20 m, 30 m used for a
fluorescent sensitivity testing penetrant systems. The sensitivity of contrast
penetrant systems is determined by means of panels, depth of cracks in
which - 30 and 50 m.

Reference block 1 (EN ISO 3452-3)

The type 1 reference block consists of a set of 4 nickel-chrome plated panels with
10, 20, 30 and 50 m thickness of plating respectively.
The 10, 20 and 30 m panels are used for determination of the sensitivity of
fluorescent penetrant systems.
The sensitivity of colour contrast penetrant systems is determined by using the 30
and 50 m panels.
The type 1 panels are rectangular in shape with typical dimensions of 35 x 100 x 2
mm Transverse cracks are made in each panel by stretching the panels in the
longitudinal direction. The width to depth ratio of each crack should be
approximately 1:20.
A declaration stating conformance to EN ISO 3452-3 and in line with EN 10204,
Type 3.1 B shall accompany each test block.

Article No. 127.400.001

Test body 2 (EN ISO 3452-3)

The reference block 2 consists of an austenitic base plate, which is chromium-
plated on one side and provided with 4 different surface roughnesses on the other
side. 5 star-shaped crack patterns of different sizes are generated in the chromium-
plated side by applying a pressure load to the rear side with a ball. The rough areas
are used for control of the intermediate rinse step. The indication on the reference
block gives no suggestion of the indication on the part under test. The user uses the
reference block for the control of inspection material. For checking the rinsability
of penetrants four adjacent areas sized 25 x 35 mm are placed on one half of the
panel with roughness of Ra = 2,5 m, Ra = 5 m, Ra = 10 m and Ra = 15 m. The
defect area is located on the other half of the test surface of the panel. The size of
each defect is determined optically at its maximum diameter using calibrated scales

Article No. 127.550.000

Test panel ASME V

Used for the testing of the penetrants indication sensitivity. Due to the
division of the test panel into two parts, it is possible to compare 2 different
penetrants.
Present test panel is an aluminium plate (805010 mm), divided by a notch
(5021,5 mm), into two parts. Because of a special thermal treatment
ASME panel, there is a uniform crack pattern, which is visible on both sides
of the test panel.

Indication of cracks by using of system

Article No. 127.100.000
NORD-TEST (U87, Rot 3000, U89)

8
 Test panel WTP-1 & WTP-2
Designed to evaluate removability of the fluorescent penetrant. Panel
WTP-2 is a stainless steel panel, measuring 46 inches and 0,090 thick
with two parallel medium rough strips, each 61,5 inches, separated
by a smooth 1 inch strip. The panel is used to evaluate the quality of
removability according to the requirements of MIL-STD-6866 & ASTM E-
1417.

Article No. 127.700.001 WTP - 1 Article No. 127.700.002 WTP-2

Test panel PSM-5

Present test panel is used for testing the penetrant process in whole.
Test-panel PSM-5 is rectangular,1015cm, width 2,3mm, made from
stainless steel.
The chromium-plated strip on the side contains 5 crack patterns. The
raised, circular or star-shaped crack patterns are arranged according to
their sizes.
The biggest defect becomes visual after low-sensitive penetrant`s
treatment. The smallest defect can hardly be seen even after application of
highly sensitive penetrants. There are no two identical panels. The crack
pattern differs from one panel to another. Test panel is designed in two
models. Both models are designed in accordance with specification Pratt-
Whitney P/N TAM 146040. The panel is not to be used for detecting the
sensitivity of penetrants system.

Indication of cracks by use of FP903 & D70

Article No. 127.800.000

KDS-Test panel
Twin KDS Panel, with the cracked sections side by side, facilitate quick and
accurate determination of relative defect visibility.
Twin KDS Panel, with the grit blasted sections side by side, make
fluorescent background comparison simple.
Twin KDS Panel comes in two models.
Model WW for use with Method A water washable penetrants. Model PE for
use with Method B,C,D nonwater-washable penetrants.
The difference between two models is in crack size. Model WW cracks range
from 1/22 1/6 inches while Model PE cracks range from 1/64 to
1/11inches.

Twin KDS PE Twin KDS WW

Article No. 127.700.004 Article No. 127.700.003

Comparator UTE-3
Designed for right determination of ultraviolet radiation intensity at workplace
if using fluorescent penetrants.
Used to compare size of pores and comparison board of optical probes with
text according to Jger 1 and Jger 2.

Article No. 127.850.000

9
Magnetic particle testing
The magnetic particle testing method (MT) is one of the most sensitive, reliable and productive NDT-method for
surface inspection of products from ferro-magnetic materials. The method is based on the attraction of ferro-
magnetic particles by force of leakage flux like cracks, laps, leak of fusion, pores which appear above surface
defects after adequate magnetization. MT can be used for surface defects (open to the surface) and under certain
conditions for detection of near-surface defects. Higher probability of detection is given, when the direction of a
defect is perpendicular to the direction of the applied magnetic field. The smaller the angle between defect and
field direction the weaker the indication

Magnetic field direction

10m

Microscope imaging of cracks Cracks indication by fluorescent T method

Magnetic Particle testing is used in almost every industry branch:

metallurgy, machine building, aircraft building, shipbuilding, during production in steelworks, at pipe
installation), electric power and chemical machine building, Means of transportation (aircrafts, rail cars,
vehicles).
Magnetic Particle testing procedure consists of the following: 1 Preparation of the items` surfaces of the test
objects for testing, 2 magnetization of the object, 3 application of magnetic particle suspension onto the test
object 4 Testing of the object, 5 demagnetization.

Circular, longitudinal and combined magnetization are used for MT. There are a lot of magnetization schemes,
some of which are shown below.

Circular Longitudinal

10
 Hand magnetizing tools
SERIE HANSA-230

UM15 UM5 UM9 UM10 UM8

UM 5 UM 8 UM 9 UM 10 UM 15 crossyoke
Art.-Nr. 131.002.018 131.002.020 131.002.024 131.002.026 131.002.028 131.016.100

Pol distance
(mm) 162 170 170 135 95 - 250 120 / 120
Pol magnetizing
area (mm) 27 x 25 25 x 25 25 x 25 25 x 25 25 x 25 25 x 25
Outer
dimensions
(mm) 235x145x47 265x163x50 250x130x46 210 x 110 255 x 173 235x180x320
Tangential
fieldstrength 32 40 35 35 21 32
A/cm (DIN
54131-2)
Connecting
cable (m) 3 3,5 3 3 3 5
Voltage V 230 230 230 230 230 230/42
Protection class IP 65 IP 65 IP 65 IP 65 IP 65 IP 54
Pull of strengtht 130 130 130 90 50 >300
9934-3; 2002
(N)
weight (kg) 3,0 3,3 2,9 2,2 3,2 9,2

TB 10 weight lifting test block

Flaw Finder Type A
Art.-Nr. 131.001.010
The TB 10 serves test for change-, direct
current and permanent magnet. The block
weight is marked on each block and is
provable by NIST. Flaw Finder Type N
Art.-Nr. 131.001.022

Lifting power: >30kg, field strength:>15Oe (pole
distance 150mm)
Outer diameter: 32mm, hight of the magnet:
32mm, length of the junction cable: 400mm,
weight without case: appr. 900g
This instrument especially proved for effective in
testing small parts and welds.
We certify that the permanent magnet has lifting
force 265N (27kg) with a spacing between legs
(minimum lifting force according ASTM E 709 is
225N (22,5kg) with a 100 to 150 spacing between
legs.The permanent magnet was created and testing
according to ASTM E 709 + ASTM E 1444.
11
 High current - generator

HELLMAG 2000 HELLMAG 2500

HELLMAG 3000

Technical data:
HELLMAG 2000 HELLMAG 2500 HELLMAG 3000

Art.-Nr. 131.100.060 131.100.070 131.100.080

AC: Effektiv: 2000A Effektiv: 1200A Effektiv: 1600A

Spritze: 2300A Spritze: 1500A Spritze: 2000A
Short circuit lK appr.: 3000A / 1 V 2000A / 1,7 V 3000A / 1,6 V
Test current adjustment: Wahlschalter Wahlschalter Wahlschalter
plugs 230V: 2 Stck 2 Stck 2 Stck
Main connection: 230V 230V 400V
Frequenzy: 50Hz 50Hz 50Hz
Power input: 3500VA 3500VA 5000VA
Open circuit voltage: 0,8 1,2 1,6 V 123V 345V
Control voltage: 24 V DC 24 V DC 24 V DC
Duty circle intermittent operating time: 60% 60% 60%
High current cable length: 2 x 2,5 m 2 x 2,5 m 2 x 2,5 m
Cross section: 95mm 95mm 95mm
Starting current limiter: 16A 16A 16A
Length / widht / hight: 564 x 300 x 324 mm 564 x 300 x 324 mm 564 x 300 x 324 mm
weight: 57kg 57kg 57kg

12
 Stationary Magnetic Devices
Defectoscopes are designed and constructed due to client`s performance specification. As an example you can
see these two the most popular defectoscopes.

900-Universal WE II ZER-O-MAT
Basic device for combined magnetization of items by Noncontact magnetization of the test objects. A specially designed
alternate current. U-like solenoid lets detect surface defects every direction on
cylinder-like objects.
Test detail length 900 mm
Test detail diameter 450 mm
Test detail mass 450 kg
Circular magnetization current 2800
Longitudinal magnetization current 15000 t
Power consumption 55 kVA
Air-operated clamp lead 7 mm
Source voltage 3400 V
Length 2200 mm
Height 2300 mm
Width 760 mm
Weight 780 kg

Demagnetizing devices
HETT 150/250/350/450/550

Demagnetization coils are designed for reducing the remanent magnetism of objects, magnetized during
preceding MT.
150 250 350 450 550
Magnetic field strength /cm 110 90 80 65 54
demagnetization window, mm 150 250 350 450 550
13
 Detection of magnetic field
direction (90) by means of
castrol II

Mobile chain testing system

Art.-Nr. 131.100.090

One Stepp towards safety chain testing according DIN and UVV*
* german regulations for the prevention of industrial accidents

You are already testing according to DIN 685 5 or UVV 18.4 ?

Carrying chains, especially chain slings have to be flaw-tested after at least 3 years of operation
according to DIN standard 685, chapter5, pragraph 4.3.1 chapter 26, paragraph 3 of regulation no.
18.4 for the prevention of industrial accidents also requires that chain slings have to be flaw-tested
rd
after every 3 verification but at least after 3 years e.g. by means of magnetic particle testing.
Chains are important safety components. Their lifting capacity is a result of each links resistance.
Each chain link could be an uncertainly factor and a chain is only as strang as its weakest link.

Magnetic particle testing essentially contributes to guarantee safety wherever chains are applied.

MT-gedget for testing of railway

(wheels 700-1200mm)

Art.-Nr. 131.050.030

Scope of supply:
- magnetizing coil (max. 1000mm)
- high current power pack
- test material tank with pump
- test material spraying device,
fastenen on magnetizing coil
- 2 high current cables, 2m each,
cross section 150mm
- Remote control of the device by
mean of foot-actuated switch
- Optional: floor collecting tank for
test material with drain cock

14
 Coloured magnetic particles
For preparing a suspension on a water & oil base
Average
dimension Recommended Sedimentation
Item Colour of the concentration (g) ( 2 g/l)/100ml
.

grain (m)
630

BW333 black 4 3-5 0,1

Article No. 135.002.010

175

WD105 grey-white 37 5 0,1

Article No. 135.001.530

TGL orange 47 5 0,3

orange
175

Article No. 135.001.511

TGL11 brown 35 5 0,3

175

Article No. 135.001.510

WW50 grey-white 30 5 0,25

175

Article No. 135.003.030

magnification: 140

TGL12 green 35 5 0,3

Article No. 135.001.520

*
Grain form Indication of artificial cracks on a Wetting-, antifoam-, antirust-agent BC502 (30ml./1l.) is
15
test body 1 necessary to prepare a suspension on a water base.
 Fluorescent magnetic particles

Fluorescence Average
Recommended Sedimentation
Item coefficient grain size concentration (g) ( 1 g/l)/100ml
Gd/W (m)
630

MEF
1,7 2 0,6-1 0,15
8-TC
Article No. 135.001.008
630

LY
2,8 4 0,4-1 0,3
2500
Article No. 135.001.040

LY 3,4 6 0,4-1 0,25

630

2300
Article No. 135.001.150

LY
1500 5,2 12,5 0,6-1,5 0,2
280

Article No. 135.001.010

CGY
11,3 14 0,5-1,5 0,25
4000
magnification: 280

Article No. 135.001.180

Delivery:
1. Dry powders in 1kg container
2. Concentrates (1:20, 1:50) on water base (cans 1; 10 l)
3. Ready-to-use suspensions on oil base

16
Magnetic particle testing by means of aerosol system from the firm HELLING
quick and efficient
handy and easy to use
reliable estimation of defects
high sensitivity
economic material consumption
in accordance with ASME Code, Sect. V,
ASTM E 709:95, EN ISO 9934
doesnt contain CKW/FCKW

Luminescent magnetic suspension of ultra high sensitivity. Average grain dimension

NRF 101 4 m. Form is ready for use. High-flash magnetic particle suspension in a slightly
Article No. 135.005.050
smelling oil-carrier-fluid. It is a good corrosion inhibitor.

White background paint. White pigmented suspension in a slightly volitilizable

NR 104A solvent, doesnt contain chlorinated hydrocarbons. To be applied as thin layer with a
Article No. 135.006.020 thickness up to 30 m.

Black magnetic suspension of high sensitivity . Average grain dimension of 4 m

NRS 103 High -flash magnetic particles suspension in a slightly smelling oil-carrier-fluid. It is
Article No. 135.005.070 a good corrosion inhibitor.

NR 107 Remover for background paint.

Article No. 135.006.050

Additional products
Oil carrier fluid for preparing magnetic particle suspensions.
Specifications: Oil 4000

Inspection method Oil 4000

Density DIN 51 757 762
2
Kinematic viscosity in 20 mm /s DIN 51 562 2,0
2
Kinematic viscosity in 40 mm /s DIN 51 562 1,6
2
Kinematic viscosity in 50 mm /s DIN 51 562 1,4

Burning point DIN 51 758 >60

Chilling point DIN ISO 3016 <-60
Acid index(number) KOH/g DIN 51 558/1 <0,04
Saponification number mg KOH/g DIN 51 559 <0,1
Oxide ash level DIN EN 7 <0,01
Water content DIN 51 582 <0,1
Insoluble substances DIN 51 592 <0,03
Asphaltenes DIN 51 595 <0,05
Colour Colourless (clear) oil

17
 Magnetic field strength meter MP-U, MPU-ST

Present device is designed for measuring the magnetic field strength (AC, DC) in range of 0 2 000 /m.
Liquid-crystal 3.5 digit display, indication of battery condition. The following probes are available: axial field
probe ( 6,0 mm); tangential field probe ( 1,6 mm); flexible sensor( 0,7 mm).

Specifications: MP-U MPU-ST

0-200/cm;
0-200 /cm;
Measuring range 0-2000 /cm
0-2000 /cm
0-20000 /cm

Unit measure /cm; Oe

Indication Liquid-crystal 3.5 discharge display

Error 2%
Power supply 9 V (ICE 6 LF 22)
2000
Memory
measurements

Interface device RS 232 (V.24)

Dimensions, mm 1608027
Article No. 133.005.010 Weight, g 250

Bulb for sedimentation control Hydraulic pump atomizer

PROFI

Designed to detect suspension quality. Determines the Used for magnetic powder sputtering suspensions, and
magnetic powder concentration in suspension. also for colored and fluorescent penetrants. Operating
Corresponds to standards: ASME V, ASTM E 709, pressure 4 bar, container volume 1,5 l, max. filling volume
1444 1,3 l.

Article No. 134.005.000 Article No. 126.400.000

18
Reference Blocks/Field Indicators
Reference block 1 (EN ISO 9934-2)
The reference block is a disc with 2 types of natural cracks on the surface.
Coarse cracks are the result of the polishing, fine cracks are the result of
stress corrosion. The block is permanently magnetized by central
conductor through the hole. Estimation of magnetic particle suspensions is
made by visual or other appropriated method of comparison of the
indications.

Specifications:
Sample diameter: 50 mm
Sample height: 10 mm
The width of cracks: 2-10 m
Article No. 134.002.002

Reference block 2 (EN ISO 9934-2)

Reference block is a self contained unit requiring no external magnetic field
induction. Used to determine the quality of the magnetic particle
suspensions. The block consists of 2 soft iron bars, separated by a thin
(15m) Al-foil, representing an artificial defect. Permanent magnets are set
on the sample ends. Because of the permanent magnetic field the bars get
magnetized and magnetic particles accumulate over the artificial defect,
forming indicator lines. The quality of the suspension or dry powder is
estimated over the summarized the length of the lines.

Specifications:
Dimensions (LWH): 1554012 mm
Tangential component of magnetic field
over the artificial defect at points G (-4): -1/m
(4): 1/cm
Article No. 134.002.100

Field Indicator according to Berthold

Designed to determine the strength and direction of the selected
magnetizing setup and the quality of magnetic powder suspension.
Specifications:
Sample diameter: 20 mm
Sample height: 5 mm
Holder length: 95 mm
Magnetic field direction Weight: 24 g.
Article No. 134.003.000

Magnetic Field Indicator D 250 (ASME-V)

The magnetic field indicator type D 250 is designed in accordance with the
following specification methods of non destructive testing :
MIL-STD-271 E, 4.3.2.5.5, figure 8
NAVSHIPS 250-1500-1, 12.4.1.5, figure 12 17
ASME, section V, Art. 25, SA-275, figure 8
The sample is used for localization of magnetic fields and their directions
during performance of magnetic particle testing.

Specifications:
Magnetic field direction Sample diameter: 27 mm
Sample height: 4 mm
Holder length: 100 mm
Article No. 134.003.100
Weight: 42 g.

Ketos Ring (ASTM E 1444-01)

The sample is designed to determine the defectoscope working capacity
and the quality of magnetic powder suspension. The sample represents
itself a 7/8"(22,2mm)-wide disk. Outer diameter 5"(127mm), inner diameter
1,25"(31,75mm) - made from steel AISI 01.
12 holes (diameter 0,07" (1,78mm) are placed on different distances from
the outer cylindrical surface. When current (FWDC or HWDC) is passed
through the central conductor, (conductor diameter 1 3/16 , conductor
length mustnt be less then 400mm), waste fields appear, decreasing as
the distance from the hole to the outer cylindrical surface increases. When
the magnetic suspension is applied on the disk, magnetic powder
accumulates over the cylindrical surface holes, forming indicator lines.
The process, corresponding to the recovery of the majority of lines is
accepted as optimal.
Article No. 134.004.000
19
 Test-kit E 100 for T
Consists of accessories, necessary for the MP:
Magnetic field strength meter MPU
UV-intensity measuring device
Reference block 1
Reference block 2
Package of detectors Burmah-Castrol TypeI or TypeII
Field Indicator according to Berthold
Bulb for sedimentation control
Gelatine film for documentation (10 documentation cards)

Article No. 134.001.100

Surface Roughness Tester

TR100
Determination of surface roughness quickly and qualitatively (Ra;
Rz)
Specifications:
Tracing length: 6 mm
Speed: 1 mm/
Cut-off length: 0,25/0,8/2,5 mm
Effective range: Ra:0,05-10,0 m
Rz:0,1-50,0 m
Error: 15%
Measuring tip: diamond, R 5,0 m
Dimensions: 1257326 mm
Weight: 200 g

Roughness standard test block enclosed Article No. 150.500.100

Portable Hardness Tester -1000

Dynamic hardness tester with digital display for hardness
measurement of any item easily and quickly.
Specifications:
Unit measure: Leeb (HL); Vickers(HV); Brinell (HB); Rockwell B
(HRB); Rockwell C (HRC); Shore D (HSD)
Effective range: 200-900 HL
Error: 0,5%
Angle of measurement:
Dimensions: 165x28x28mm

Hardness standard test block enclosed

Article No. 710.010.001

20
Ultraviolet sources

Stationary ultraviolet lamps

800

700 Helling Zero

600

500
UVC UVB

Intensity
400 UVA
300

200
ZERO-400 IP-20 100

0
200 220 240 260 280 300 320 340 360 380 400
(nm)
Ultraviolet radiation spectral distribution of
Zero 400

9000

8000
)

7000
2
strke (W/cm

6000
ZERO-400 IP-54
5000
Bestrahlungs

4000

3000
25
2000 20
15
10
1000 5
-30-25 0

)
m
-20-15 -5

(c
-10 -5 -10
0 5

is
-15
XA
10 15 -20 Ax
xis ( 20 25
Y
-25
cm
)
30

Ultraviolet radiation distribution (W/cm2)

of Zero 400
ZERO-800 IP-54

Specifications: ZERO-400 ZERO-400 ZERO-800

IP-20 IP-54 IP-54
Article No. 144.000.404 144.000.403 144.000.801

Input voltage 230 V; 50/60 Hz

Starting current 5A 10 A
Starting time Less then 5 min
Restarting time Less then 10 min
Ultraviolet radiant 400 2 400
Wave length of UV light 365 nm
Ultraviolet intensity on distance 400 mm 5000 11000
Life span of UV source: about 1500 hours
Dimensions 500500300
Weight 30 kg 40 kg
Protection class IP20 IP 54

21
 Handheld ultraviolet lamps 4500

4000 Helling Superlight C10A-S

UV-Filter 142.000.135
3500 UVB-Kantenfilter
Abstand 25 cm
3000

W/(cm nm)
2500
UVC UVB UVA

2
Super UV 2005 2000

1500

1000

500

0
200 220 240 260 280 300 320 340 360 380 400
Wellenlnge (nm)

Ultraviolet radiation spectral distribution

C 10 A-HE
3500

)
3000

2
rke (W/cm
2500

2000

Bestrahlungsst
1500

1000

500
14
0 12
-12 10
-10 8
-8 6
-6 4
-4 2
-2 0 )
0 -2 m
2 -4 (c
C 10 A-SH XA
x is
4
6
8
-8
-10
-6
Y
Ax
is
(cm 10 -12
) 12 -14

Ultraviolet radiation distribution

Zetliche Schwankungen der Intensitt ( =365nm)

1000

100
W/(cm ) bei 365nm

Helling Superlight C10-A-HE

10 UV-Filter 142.000.135
UVB-Kantenfilter
Abstand 25 cm
2

C 10 A-S
0.1

0.01
0 10 20 30 40 50 60 70 80 90 100 110 120
t(min)
Zeit (min.)
Ultraviolet radiation constancy

Specifications: Super UV 2005 C 10 A-HE C 10 A-SH C 10 A-S

Article No. 142.000.105 142.000.200 142.000.300 142.000.110

Input voltage 230 V; 50/60 Hz

Starting current 1,60 A 1,85 A 1,85 A 1,85 A
Starting time Less then 5 min
Restarting time Less then 10 min
Ultraviolet radiant HN100
Wave length of UV light 365 nm
Half-width value of UV emission 1,5 nm
Ultraviolet intensity on distance 400 mm 10000 4000 9000 4000
Lifespan of UV source about 1500 hours
Dimensions 20010080 mm 280280140
Weight 5 kg 7,5 kg
Protection class IP20

22
 Ultraviolet-LED lamps
Achieved-Change of Generation for handheld lamps!

UV-Inspector 365-LWG

UV-Endoscope

UV-Inspector 380

UV-Inspector 365 UV-Inspector 3000

UV-Inspector 2000

Advantages of ultraviolet-LED sources: Kombi UV-Intensitts-

und Luxmeter
High efficiency at low power consumption
Low heat generation
Very long lifetime Art.-Nr. 146.000.500
Rigid against shock and vibration
Defined wavelength of emission
Safety due to protective low Voltage
Immediately ready for use after switch on
Specifications:
UV-Inspector UV-
UV-Endoskop UV-Inspector 365 UV-Inspector 2000i UV-Inspector 3000 i
365-LWG Inspector 380-R
Article No. 142.300.001 142.200.311 142.200.101 142.200.301 142.200.411 142.200.501
Voltage 4,8 V (4x accum) 18 V 12 V
UV-light source 1xUV-LED 1xUV-LED 10xUV-LED 1xUV-LED 4xUV-LED 130xUV-LED
Lifetime the UV-
approx. 10 000
LED (h.)
2500 to 18000
UV-light intensity 10000 at
6000 at 20mm 2000 at 200 mm 6000 at 400 mm adjustable at 4000 at 400 mm
(W/cm2) 50 mm
customers need
Wavelength(nm) 365 365 370 365 365 365
Emission half-
8,5 8,5 8,5 8,5 8,5 10
width (nm)
ii ii ii ii ii
Working hours(H) approx. 6 approx. 6 approx. 4,5 approx. 4 approx. 4
Weight(g.) approx. 550 approx. 550 approx. 250 approx. 250 approx. 1300 approx. 1400
Dimensions (mm) 1000x6 2000x5 170x45 170x45 75x320x110 230x130
i
Also available with power supply,ii Permanent use is possible,iii Only Interval-use is possible

23
Leak inspection

Bubble method
The essential matter of the method is as follows:
Registration of local leakages in an under-test item by appearing of indicator gas bubbles in indicator liquid
(indicator cover). The method is used for testing the impermeability of reservoirs welded joint, fluid power and
gas systems under the overpressure,(which can be created by vacuum pump).
Foam-film indicator(Proof Check) is applied on the under-test joint weld and overpressure is generated. Air
(check gas), penetrating through the joint weld microflaws, impacts mechanically on foam-film indicator,
accumulating on the defective place, deforms it. In this case bubbles or foam swelling can be seen .
Article No. 616.000.001 Article No. 611.001.001

Foam-film indicator Proof Check Vacuum pump EV 20 for pressure gradient origination
and leak indication

Technische Daten EV20N:

Sauggeschwindigkeit: 4,4 m3/Std.
Vakuum: 800 mbar
Abmessungen: 280290225 mm
Gewicht: 10,5 kg
Betriebsspannung 220-230 V (50 Hz)
Schutzart: IP54

Vacuum frames of different confidurations for testing the joint welds impermeability

(D: 251200 mm) 600100 mm 600100 mm 300 mm

Specifications: EV20:

Evacuation rate: 4m3/hour

Vacuum: 800 mbar
Dimensions: 280290225 mm
Weight: 10,5 kg
Voltage: 220-230 V (50Hz)
Protection class: IP54

24
 Hydrogen leak detectors
The concept of catalitically selective estimation of hydrogen by a special semiconductor sensor is a basis of the
leak detector Mixture of nitrogen (95 %) and hydrogen (5%) is used as an indicator gas. This mixture isnt
flammable (ISO 10156)is not toxic or corrosive, nor dangerous to the environment and much more chipper then
expensive helium.

H1000 9012XRS

Specifications: H1000 9012XRS

Minimum detectable concentration of hydrogen 0,5 ppm
Minimum detectable leak of hydrogen 5 10-5 mbar l/s
Reaction time for hydrogen 2sec.
Self-test procedure and warm-up time 1min.
Supply 100-230 V
Continuous work time from accumulator 13 hours
Dimensions 275 155 170 mm 250 120 85 mm
Weight 3 kg 1,9 kg

Helium leak detector PDH-4

The basis of the detector is so called Selective Ion Pump Detector SIPD. Principe of the work is as
following: helium is heated up to a certain temperature, penetrates special quartz membrane (which is
permeable only for helium atom). Detector senses helium and sends a signal, which force is proportional to the
quantity of helium, having penetrated through the quartz membrane. Signal amplitude represents the size of leak.

Portability
High sensitivity
Hugh selectivity
Easy to use
High robustness

Specifications:PDH-4:
Minimum detectable concentration of He 2 ppm
Minimum detectable He leak 5 10-7 Pa m3/s
Reaction time for He 2 sec.
Self-test procedure and warm-up time 3 minutes
Supply 18 V, Accumulator
Continuous work time from accumulator 4 hours
Operating conditions
Temperature +5 35
Relative humidity 90% maximum
Dimensions 170 136 290 mm
Weight 2,6 kg

25
 Ultrasonic leak detector Hellophone

Article No. 613.100.001 Article No. 613.100.010

Leak detector Hellophone designed for:

Detection of compressed gas, liquid (also viscous) leaks from small holes (flute cracks) in pipeline and
reservoirs
Testing of stop valve (cocks, clappers etc.) in operating objects
Compression and joint weld leak testing (if using ultrasonic generator)
Detection of minor electrical discharge in defective contacts of electric installations.

Delivery kit: Hellophone

Ultrasonic device with accumulator power supply Specifications:
Ultrasonic generator Measuring frequency: 40 Hz1Hz
Charger Digital display LCD
Earphones Conservation of max- quantity
Waterproof probing device for solid body Integral accumulator (10 hours of work)
Dimensions: 1206525 (generator)
Solid state probe 19510040 (receiver)
Air-ultrasonic probe Weight of the package with the bag: 3,6kg

26
 Fluorescent concentrate for detecting leaks in cooling systems etc.
Luminescent leak testing method is based on the use of special agents (as test medium) - luminophors, which
are emitting visible light under ultraviolet radiation, The location of a leakage is detected by this specific
light emission.

H 800
Oil-suspendible concentrate
for detecting leaks in cooling
systems:
flammable oiling materials
synthetic and mineral oils
Consumption: 0,5-2ml/l

Optimum wave length

excitation: 365nm
Color under UV excitation: yellow

Article No. 616.000.033 0,5 Litre

Article No. 616.000.034 1,0 Litre
Article No. 616.000.032 10,0 Litre
Article No. 616.000.035 20,0 kg barrel

Article No. 616.100.103

H 849
Concentrate on water basis with emulsifying additive
and corrosion inhibitor for detecting leaks in cooling
systems, leak testing of different objects
Consumption: 2-5 ml/l
Optimum wave length excitation: 365nm
Color under UV excitation: green

27
Radiographic testing

Radiographic film

Helling GmbH official

distributor of Fuji Industrial
X-RAY Products

An ultra-fine grain, high contrast ASTM Class I film having excellent sharpness and high discrimination characteristics. It
is suitable for use with any low atomic number material where fine image detail is imperative. Its ultra-fine grain makes it
IX 50 useful in high energy, low subject contrast applications where high curie isotopes or high output X-ray machines permit its
use. Wide exposure latitude has been demonstrated in high subject contrast applications.IX50 is generally used in direct
exposure techniques or with lead screens.
An extremely fine grain, high contrast ASTM Class I film suitable for detection of minute defects. It is applicable to the
inspection of low atomic number materials with low kilovoltage X-ray sources as well as inspection of higher atomic
IX 80 number materials with high kilovoltage X-ray or gamma ray sources. Wide exposure latitude has been demonstrated in
high subject contrast applications. IX80 is generally used in direct exposure techniques or with lead screens.
A very fine grain, high contrast ASTM Class II film suitable for the inspection of light metals with low activity radiation
sources and for inspection of thick, higher density specimens with high kilovoltage X-ray or gamma ray sources. Wide
IX 100 exposure latitude has been demonstrated in high contrast subject applications. Although IX100 is generally used in direct
exposure techniques or with lead screens, it is suitable for use with fluorescent or fluorometallic screens.
A high speed, fine grain, high contrast ASTM Class III film suitable for inspection of a large variety of specimens with low-
to-high kilovoltage X-ray and gamma ray sources. It is particularly useful when gamma ray sources of high activity are
IX 150 unavailable or when very thick specimens are to be inspected. It is also useful in X-ray diffraction work. IX150 is used in
direct exposure techniques or with lead screens.

FUJI IX AGFA KODAK Film category Sensitivity, R-1

IX 50 D2 M 100 C2 2,7
IX 80 D4 M 125 C3 4,5
IX 100* D5 T 200 C4 6,7
IX 100** D7 AA 400 C5 11,0
IX 150 D8 CX C6 17,0

*
Hand developing by use of Fuji-Chemicals at 20C and 5 min developing time
**
Machine developing by use of Agfa-Chemicals at 28C and 8 min developing time

28
 Format cm Film type
NIF non interleaved package, 100 sheets
10 x 24 IX 50, IX 80, IX 100, IX 150
10 x 48 IX 50, IX 80, IX 100, IX 150
13 x 18 IX 80, IX 100, IX 150
24 x 30 IX 50, IX 80, IX 100, IX 150
30 x 40 IX 50, IX 80, IX 100, IX 150
NIF - non interleaved package, roll package (4 items)
70 mm 168 m IX 100
EPAK vacuum package with layers, without Pb screen, 50 sheets
6 x 24 IX 80, IX 100
6 x 48 IX 80, IX 100
10 x 24 IX 50, IX 80, IX 100
10 x 40 IX 80
10 x 48 IX 50, IX 80, IX 100
18 x 24 IX 80
24 x 30 IX 80
30 x 40 IX 80
EPAK - vacuum package with layers, without Pb screen, roll package (2
items)
60 mm 61 m IX 80
100 mm 61 m IX 80
EPPB vacuum package with Pb screen, 50 sheets
6 x 24 IX 50, IX 80, IX 100
6 x 48 IX 50, IX 80, IX 100
10 x 24 IX 50, IX 80, IX 100
10 x 40 IX 50, IX 80, IX 100
10 x 48 IX 50, IX 80, IX 100
18 x 24 IX 50, IX 80, IX 100
24 x 30 IX 50, IX 80, IX 100
30 x 40 IX 50, IX 80, IX 100
EPPB - vacuum package with Pb screen, roll package (2 items.)
60 mm 61 m IX 50, IX 80, IX 100
70 mm 61 m IX 50, IX 80, IX 100
100 mm 61 m IX 50, IX 80, IX 100

Chemical agents for processing radiographic film Fuji

Developer Rendol 4 5 l ready to use liquor for hand development
Fixing solution M-FIX 25 l ready to use liquor for hand development
Developer Audel 2 20 l ready to use liquor for automatic
development
Fixing solution AUFIX 2 20 l ready to use liquor for automatic
development

29
 Developing machines for radiographic film

Characteristic data Colenta FNDX1 Article No. 232.010.001

Film type Sheet and roll films
Max. film width 36 cm
Development time Controlled from 3 to 13 minutes
Development rate at 8 min. 16 films/hour, Format3543mm
Development temperature Regulated from 18 to 43C
Drying temperature Max. 60C, hot air
Regeneration system Automatic
2,6 l of developer
Capacity charge
2,5 l of fixer , 3 l of water
Water consumption while working 1,5 l
Water connection 3/4" (3-10 bar)
Supply 220-240 V, 16 , 50-60 Hz
Power consumption 1,7 W, Stand-By (0,35 kW)
Weight 58 kg

Characteristic data Colenta FNDX2

Film type Sheet and roll films
Max. film width 43 cm
Development time Controlled from 2 to 10 minutes
Development rate at 8 min. 29 films/hour Format 3543mm
Development temperature Regulated from 18 to 43C
Drying temperature Max. 60C, hot air
Regeneration system Automatic
6 l of developer,
Capacity charge
6 of fixer, 6 l of water
Water consumption while working 1,5 l
Water connection 3/4" (3-10 bar)
Supply 220-240 V, 16 , 50-60 Hz
Power consumption 3,1 W, Stand-By (0,6 W)
Weight 127 kg

Characteristic data Colenta FNDX3

Film type Sheet and roll films
Max. Film width 43 cm
Development time Controlled from 3 to 14 minutes
Development rate at 8 min. 38 films/hour Format3543mm
Development temperature Regulated from 18 to43C
Drying temperature Max. 60C, hot air
Regeneration system Automatic
9 of developer,
Capacity charge
8 l of fixer, 8 l of water
Water consumption while working 1,5 l
Water connection 3/4" (3-10 bar)
Supply 220-240 V, 16 , 50-60 Hz
Power consumption 3,5 W, Stand-By (0,6 W)
Weight 132 kg

30
 Accessories

Artikel Nr. 241.002.000 Artikel Nr. 241.003.000

Filmbetrachtungsgert RB-2 Filmbetrachtungsgert RB-3

Ausstattung mit zustzlicher Blende Ausstattung mit zustzlicher Blende

225x50mm (fr 60mm Filme), sowie 440x50mm (fr 60mm Filme), sowie
Lochblende 30mm Lochblende 30mm
Anschlu an 230V, 1000W Anschlu an 230V, 1400W
Filmschwrzungen bis D=3,75 knnen Filmschwrzungen bis D=3,65 knnen
ausgewertet werden ausgewertet werden

Densitometer Densitest N
Digitalanzeige, Netz- und Akkubetrieb,
linearer Mebereich von
S=1 bis 5, Toleranz 0,05

Article No. 242.004.000

Film viewing equipment

Densitometer
Sensitivity standards
Darkroom accessories
Absorbance standard
Packages of lead letters and numbers

31
Ultrasonic testing

Wall thickness measuring device

HELLISON-1

Tested materials: Black and nonferrous metals,

hard plastics, glass, ceramics
Effective range: 1-300 mm
Definition: 0,1 mm
Error: 0,5%
Ultrasonic transducers: 2; 5: 10 Hz
In-steel calibration
Power Supply: 2,4 V, 2 from Accumulator
Dimensions: 1256530 mm
Weight: 200 g
Delivery: ultrasonic thickness indicator, ultrasonic transducer
2 Hz, ultrasonic gel 250 ml, charging device.

Article No. 311.000.100

Wall thickness measuring device
TM-8810
Digital wall thickness measurement device TM-8810
- 4 digit LCD display
- Announcement switchable mm / inch
- Measureing range with standard S/E head 1.5 to appr.
200mm
- Dissolutin 0,1mm
- Optical coupling control
- 11 preselectable base materials (sound speeds)
- In the equipment housing integrated calibration plate
- Battery operation 4 pieces of UM-3 (AA-cells)
- Dimensions: 161 x 69 x 32mm
- Weight including batteries appr. 300 g
Scope of supply:
-measuring instrument TM-8810
-S/E ultrasonic head with 3 Lemo plug connecters
- Storage siutcase from imitation leather
- Bottle of couple means (glyzer
- Set of batterie

Article No. 311.100.002

Ultrasonic defectoscope
INT-Bond-Tester
Ultrasonic resonance spectroscopy (URS) utilizes information in the
frequency domain obtained due to the constructive and destructive
interference of elastic waves for nondestructive evaluation of
inspected objects. In a resonance test an ultrasonic tone-burst with
sweeping frequency is applied to an ultrasonic transducer and a
resonance spectrum of the inspected structure is acquired. The
acquired spectrum contains information about the properties of
materials used for the structure and flaws that may be present in it.

Measurement setup: Narrowband ultrasonic spectroscopy can be

used for the NDT of aerospace multi-layered structures. The INT-
Bond-Tester used for this test operate on the principle of exciting a
mechanical resonance in a multi-layered structure. A piezoelectric
probe, excited by a swept frequency signal is coupled to the surface
of the inspected structure using a coupling agent. The instrument
acquires probes frequency spectrum in the range of some tens of
kHz to several hundreds of kHz. A resonance in the layered structure
occurs when echoes between two boundaries travel back and forth
due to the difference in acoustic impedances at the boundaries.

32
 Accessories
Calibration Blocks
Ultrasonic Transducers
Couplants for ultrasonic inspection

Couplants for ultrasonic inspection

<50ppm of sulfur and halogens
Water washable non toxic
Various colours contains corrosion inhibitors
Article No. 310.059.121 Article No. 310.059.270
Specifications US-A US-B
Viscosity mPa s > 200000 > 200000
Temperature range of use C -5100 -30100
Welding technology accessories

Article No. 810.080.006 Article No. 810.080.005

Filling high-quality steel master forms

Article No. 810.080.004

Instrument for lightning caves with a mirror suit

33
 Article No. 810.070.002

Article No. 810.080.038

Sample

Article No. 810.070.005

Pocket lamp

Article No. 810.080.039

Sample

Article No. 810.080.008

Pocket lens(magnification 3, 6, 9)

Current meter (AC, DC)

Article No. 220.026.300

Article No. 810.080.042

Article No. 810.080.009

High quality steel feeler 0,05-1mm

34
 Telescopic magnet

Article No. 810.070.003

Joint weld master made of high quality steel

Article No. 810.080.047

Article No. 810.070.010

Article No. 810.080.003

Thermometer(-70-+1000C)

Article No. 810.080.017

Depth Gauge
35
 Temperature indicators

Article No. 510.100.000

Surface temperature detection

Article No. 510.200.000
easy to use, quick and durable
precise ( 1% fromrated temperature)
temperature range from 38C to 1371C

High temperature paint Surface temperature detection

for surfaces protection, undergoing high
temperature impact
temperature range :up to1093C
Article No. 518.000.007
Self-adhersice labels
easy to use, quick and durable
precise ( 2% from rated temperature)
temperature range from 38C to 260C

36
HELLING DYKEMTEXPEN AND HELLING DYKEM DALO MARKER
The HELLING DYKEMTEXPEN stands out for its distinctive fine, medium and bold oil-based paint markings. Its stainless steel
ball valve action tip writes through oil, grease and underwater without losing legibility or brightness even in extreme weather
conditions.
The HELLING DYKEM DALO Marker is a marking pen with medium, and bold tips that hold a high capacity of oil-based paint
and it is a larger version of the HELLING DYKEMTEXPEN.

Benefits:
Write sharp, defined, bright marks on almost any surface
including metal, plastic, glass, concrete, rubber and more
Ergonomically correct marker that enables you to mark
at all angles, even upside down
Marker retains its shape
Paint flow is controlled by the bulb at the end of the barrel
Drying time: 25-35 minutes

DYKEMTEXPEN colours available

Fine Medium Broad

810.016.030 810.016.020 810.016.033 810.016.023 810.016.034 810.016.024

810.016.010 810.016.080 810.016.013 810.016.083 810.016.014 810.016.084

810.016.040 810.016.060 810.016.043 810.016.063 810.016.044 810.016.064

810.016.100 810.016.103 810.016.104

DYKEMDALO colours available

Medium Broad

810.026.033 810.026.023 810.026.034 810.026.024

810.026.013 810.026.083 810.026.014 810.026.084

810.026.043 810.026.063 810.026.044 810.026.064

810.026.103 810.026.104

HELLING DYKEMBRITE-MARK
The HELLING DYKEMBRITE-MARK is a general purpose marker that writes on almost any surface and features different tip
sizes for clear, bold markings. Its quick drying, oil-based paint withstands indoor and outdoor conditions, including acid and
alkaline rain without fading, chipping or losing opacity. The HELLING DYKEMBRITE-MARK pens can be used to permanently
identify inventory, assemblies, tools, finished products or working-in-progress while resisting most work related abuses or
compounds.

Benefits:
Makes permanent, bright marks on metal, rubber, plastic, glass, concrete,
leather, stone, wood, vinyl and more BRITE-MARK Fine
Valve action mechanism prevents paint in barrel from drying when cap is left off
Threaded end of The HELLING DYKEMBRITE-MARK 40 can be screwed
into a jig or apparatus for continuous identification application
Heavy-duty aluminium body BRITE-MARK Medium
Ideal for colour coding
Bullet tips are replaceable
Drying time: 25-35 seconds
BRITE-MARK 40

DYKEM BRITE-MARK colours available
Medium Broad 40

810.041.003 810.041.045 810.084.002 810.084.019 810.084.009 810.D40.003 810.D40.045

810.041.001 810.041.002 810.084.001 810.084.006 810.084.006 810.D40.001 810.D40.002

810.041.004 810.041.016 810.084.007 810.084.050 810.016.044 810.D40.004 810.D40.016

810.041.014 810.041.008 810.084.051 810.084.003 810.D40.014 810.D40.008

810.041.010 810.041.006 810.084.005 810.084.004 810.016.104 810.D40.010 810.D40.006

37
HELLING DYKEMRINZ OFFTM and The HELLING DYKEMSUDZ OFFTM
The HELLING DYKEMRINZ OFFTM and The HELLING DYKEMSUDZ OFFTM water removable ink marker and the HELLING
DYKEMSUDZ OFFTM detergent removable ink marker write on non-treated, non-painted metal, glass, ceramic and some plastic
surfaces and can be removed, leaving no ghosting. The markers feature a fibre tip ink pen that can be used indoors and
outdoors on any smooth nonporous surface and will not react with paint systems (should be tested for suitability). The HELLING
DYKEMRINZ OFFTM can be removed with water while the HELLING DYKEMSUDZ OFFTM can be removed with detergent.

DYKEMRINZ OFF DYKEMSUDZ OFF

Medium Broad Medium Broad

810.091.109 810.044.109 810.091.985 810.091.146 810.044.985 810.044.146810.06.024

810.091.105 810.044.105 810.091.938 810.091.694 810.044.938 810.044.69410.016.084

810.091.108 810.044.108 810.091.371 810.016.063 810.044.371

810.091.106 810.044.106 810.091.939 10.01 6.104 810.044.939

HELLING ACTION MARKER

The HELLING ACTION MARKER 44 and the HELLING ACTION MARKER Fine Line are dye-based ink pens with a valve
action fibre tip that writes on any smooth surface. The HELLING ACTION MARKER 44 has a threaded end that can be
screwed into a jig or apparatus for continuous identification application. It is used to make broad markings on any smooth
surface, The HELLING ACTION MARKER Fine Line is lightweight and writes fine, distinctive markings. Both markers feature a
clip to secure the pen in your pocket or on your clipboard.

Benefits:
Permanent ink writes on smooth surfaces such as metal, aluminium, plastic,
glass, rubber and more
Inks are able to withstand oil, dirt, grease and extreme weather conditions Fine Liner
Interchangeable and replaceable tips are available
6 to 8 times the writing life of most other capillary markers of comparable size
Drying time: 45 seconds to 1 minute

AM 44

Colours available
AM 44 Fine Liner

810.044.003 810.044.010 810.033.003 810.033.010

810.044.001 810.044.002 810.033.001 810.033.002

810.044.004 810.033.004

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HELLING HIGH TEMPERATURE MARKERS
The HELLING TEXPEN for high temperatures has a stainless steel-ball valve action tip and heavy viscosity, oil-based paint
that is specially formulated for nonporous surfaces that reach temperatures of up to 2000F/1093C. Marks become permanent
and fused when heated. The marker is an ergonomically correct pen that enables you to mark at all angles, even upside down.
The bulb at the end of the barrel controls paint flow.

The HELLING ACTION MARKER 44 and HELLING ACTION MARKER 33 for high temperatures are pigmented, oil-based
fibre tip pens that are specially formulated for nonporous surfaces that can reach temperatures up to 2000F/1093C. Marks
become permanent and fused when heated. Both markers feature a clip to secure the pen in your pocket or on your clipboard.
The HELLING ACTION MARKER 44 has an extra large paint capacity. The EHELLING ACTION MARKER 33 is lightweight
and writes fine, distinctive markings.

HELLING ACTION MARKER TEXPEN colours available

Fine Medium Broad Range of Temperature

810.017.030 810.017.033 810.017.034 1093C / 2000F

810.017.010 810.017.013 810.017.014 1093C / 2000F

810.017.040 810.017.043 810.017.044 1093C / 2000F

810.017.100 810.017.103 810.017.104 426-482C / 800-900F

810.017.020 810.017.023 810.017.024 426-482C / 800-900F

810.017.080 810.017.083 810.017.084 426-482C / 800-900F

810.017.060 810.017.063 810.017.064 426-482C / 800-900F

HELLING ACTION MARKER colours available

AM3 33 AM 44 Range of Temperature

810.033.250 810.044.250 1093C / 2000F

810.033.094 810.044.094 1093C / 2000F

810.033.266 810.044.266 982C / 1800F

810.033.219 810.044.219 843-899C / 1550-1650F

810.033.424 810.044.424 426-482C / 800-900F

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HELLING HIGH PURITY MARKERS
The high purity HELLING TEXPEN contains trace amounts of halogens, low melting metals and is low in chlorides. Therefore,
its stainless steel ball valve tip can be used on surfaces where degradation, contamination or adverse effects are not desired.
The high purity HELLING TEXPEN is an ergonomically correct marker that enables you to mark at all angles, even upside
down. Its oil-based paint withstands extreme weather conditions.

The high purity HELLING ACTION MARKER 44 and HELLING

ACTION MARKER 33 are dye and pigment based ink pens with a
valve action fibre tip that write on smooth surfaces. They are very
low in chlorides, so they can be used on surfaces where
degradation, contamination or adverse effects are not desired. Pens
meet or exceed the requirements of the US Energy Research &
Development Administrations Nuclear Grade for black, red, yellow
and white inks. The HELLING ACTION MARKER 44 has a
threaded end that can be screwed into a jig or apparatus for continuous identification application. The HELLING ACTION
MARKER 33 is light weight and writes fine, distinctive markings. Both markers feature a clip on the pen cap that fits easily into
your pocket or on your clipboard.

HELLING TEXPEN colours available

Fine Medium Broad

810.017.470 810.014.100 810.017.473 810.014.103 810.017.474 810.014.104

810.014.210 810.017.460 810.014.213 810.017.463 810.014.214 810.017.464

810.010.350 810.014.140 810.010.353 810.014.143 810.010.354 810.014.144

810.014.200 810.014.203 810.014.204

HELLING ACTION MARKER 44 and HELLING ACTION MARKER 33 colours available

AM 44 AM 33

810.044.404 810.044.729 810.033.404 810.033.729

810.044.534 810.044.916 810.033.534 810.033.916

810.044.301 810.033.301

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 Delivery program

Penetrant testing
Met-L-Chek / Dub-L-Chek , Standard Chek, Nord-Test,
test equipment
Contrast and fluorescent systems
Electrostatic, penetrant and other coating systems
Control devices, UV examination lamps, UV measuring instruments

Magnetic Powder Testing

Magnetizing devices/test benches
Stationary defectoscopes
Colored and fluorescent magnetic powders
Test bodies

Leak testing
Helium and hydrogen leak detectors
Ultrasonic leak detectors
Vacuum testers with test frames
Colored and fluorescent concentrations

Radiographic Testing
Mobile and stationary X-ray equipment and laboratories.
Radiographic accessories, radiographic films, darkroom accessories
Film viewing equipment, film development systems
Radiation, measuring and alarm systems

Visual inspection
Rigid and flexible endoscopes
TV camera system
Mirrors, light probes and magnifiers

Ultrasonic testing
Wall thickness measuring systems
Ultrasonic defectoscopes
Material test equipment
Control devices and accessories

Thermal inspection
Heat-sensitive crayons, lacquers, labels, ink
from 38 C 1371 C
Pyrometer

41
For Your Notes:

42
HELLING GmbH Spkerdamm 2 D-25436 Heidgraben (bei Hamburg) Postfach 2132 D-25437 Tornesch
Telefon: +49(0)4122 922-0 Telefax: +49(0)4122 922-201 e-mail: info@hellinggmbh.de www.hellinggmbh.de
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