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PINDAAN 3/2013 1

ASPHALT PLANT CHECKLIST (BATCH)

Asphalt Plant :...........................................

Date :

No. ACTIVITIES YES NO


BITUMEN, AGGREGATES, MIX DESIGN & LAB EQUIPMENT
1 PAST RECORDS
Aggregate approval/test results.
Bitumen approval/test results.
Mix design approval (including trial lay).
Binder content, aggregate gradation & Marshall test results.
Satu (1) ujian setiap 200 tan asphalt.
Gradation analysis of aggregates in hot bins.
Satu (1) ujian setiap hot bin setiap hari.
2 BITUMEN
Source of bitumen approved.
M Bitumen diuji sepenuhnya di independent lab berdasarkan MS 124 dan
semua keputusan ujian lulus.
3 AGGREGATES
Source of coarse aggregate approved.
M Agregat kasar diuji sepenuhnya di independent lab berdasarkan
JKR/SPJ/1988 atau JKR/SPJ/2008 dan semua keputusan ujian lulus.
Source of fine aggregate approved.
M Agregat halus diuji sepenuhnya di independent lab berdasarkan
JKR/SPJ/1988 atau JKR/SPJ/2008 dan semua keputusan ujian lulus.
M Each aggregate is stored in a separate stockpile.
Stockpile of fine aggregate is kept under a waterproof roof
M
structure.
4 MIX DESIGN
Mix design prepared and approved by KPPS/JD.
M Laporan rekabentuk campuran hendaklah disertakan dengan kelulusan
bitumen dan agregat di atas.
5 LABORATORY TEST EQUIPMENT
M Is a laboratory available?
Is the laboratory capable to carry out the following tests?
M Bitumen content.
M Aggregate gradation.
M Thickness.
M Density.
Equipped with the following laboratory test equipment;
M Penetration.
M Ring & Ball Softening Point.
M Flash Point.
PINDAAN 3/2013 2

No. ACTIVITIES YES NO


Equipped with laboratory test equipment to determine binder
content of bituminous tack coat (i.e. grade of tack coat).
M Kuari mestilah menyediakan tiga (3) beaker berisipadu 1 liter (low form)
dan tiga (3) glass rod selain oven dan balance, walaupun tidak
membekalkan tack coat dan menjalankan kerja paving.
Have laboratory test equipment been checked and certified /
calibrated (annually)?
M Date checked .
Certified by .
Is copy of certification/calibration available?
6 QC SYSTEM
QC system is available.
Competent quality officer is available.
PLANT OPERATIONS
7 COLD BINS
M Each aggregate is stored in a separate cold bin.
M No spill over of aggregates into adjacent bins.
8 SCREENS
Equipped with four (or more) screens.
Shall be readily accessible for inspection.
M Condition of each screen is satisfactory (no tear).
9 HOT BINS
Equipped with four (or more) hot bins.
Each bin is equipped with an overflow pipe to prevent backing up
of aggregates into other bins.
M Samples can be readily obtained from each bin.
Have means for observing the aggregate level.
Thermometers are fitted in each bin.
Have thermometers been checked and certified/calibrated
(annually)?
M Date checked .
Certified by .
Is copy of certification/calibration available?
Separate dry storage is provided for mineral filler.
Equipped with a weigh box or hopper for accurately weighing out
M
aggregate from each bin.
Has weight box/hopper been checked and certified/calibrated
(annually)?
M Date checked .
Certified by .
Is copy of certification/calibration available?
Discharge gate does not leak when closed.
Scale dial is visible to operator without significant parallax errors.
PINDAAN 3/2013 3

No. ACTIVITIES YES NO


Have scales dial been checked and certified/calibrated
(annually)?
M Date checked .
Certified by .
Is copy of certification/calibration available?
Test weights (not less than ten 25 kg test weights) are present for
M
checking, adjusting and calibrating scales.
There is at least one recent record (< 12 months) on the usage of
the test weights in checking the scales.
10 BITUMEN STORAGE TANK
Have means of indicating the volume of biumen at all times.
Have means of drawing off samples.
Provides for continuous circulation of hot bitumen through the
bitumen feeding system and back into the bitumen storage tank.
The end of the return line discharging into the bitumen storage
tank shall be kept submerged in the bitumen to prevent oxidation
of the returning hot bitumen.
A thermometer is fitted to the bitumen storage tank or bitumen
M
feed line.
Have thermometers been checked and certified/calibrated
(annually)?
M Date checked .
Certified by .
Is copy of certification/calibration available?
Bitumen storage tank and bitumen feeding system are equipped
M
with heating system and insulating jackets.
11 BITUMEN PROPORTIONING
Equipped with weigh bucket for accurately weighing the quantity
bitumen entering the mixer.
Discharge mechanism does not leak or drip when closed.
Have scales been checked and certified/calibrated (annually)?
Date checked .
M
Certified by .
Is copy of certification/calibration available?
12 BATCH MIXER
The clearance of the paddle blades from all fixed & moving parts
of the mixer shall be not more than 20mm.
Pugmill is closed or equipped with dust hood to prevent loss of
fines from mixture.
Discharge gate does not leak when closed.
13 PLANT SETTING
Computer is able to display details of mixing proportion according
to approved mix design, and mix temperatures.
Print out of recent mix production (< 1 month) which shows the
aggregates, filler and bitumen tonnages is available.
M
PINDAAN 3/2013 4

No. ACTIVITIES YES NO


The accuracy of the plant setting as displayed on the computer
M
screen have been checked and verified.
14 LORRY TRANPORTER SCALES
Has weigh bridge been checked and certified/calibrated
(annually)?
M Date checked .
Certified by .
Is copy of certification/calibration available?

Note: M Mandatory

Remarks:
....

Is the plant qualified to produce asphalt for use in JKR paving works?

YES NO

Nota: i) YES semua item mandatori DIPATUHI dan minimum 50% daripada item bukan mandatori LULUS.
ii) NO mana-mana item mandatori TIDAK DIPATUHI atau minimum 50% daripada item bukan mandatori GAGAL.

Auditor: Auditee:

(Name: ) (Name: )
(Organisation: ) (Organisation: )
Head of Audit Team

The Members of Audit Team

1. Name: 4 Name:
Organisation: Organisation:

2 Name: 5 Name:
Organisation: Organisation:

3. Name: 6 Name:
Organisation: Organisation: