Date 2/3/2017 1

Version 16.0.17.0 File 120-cv-20.an2x

Project Engineer arif
Location Company xxx
Description Case Name Base

General Material
Belt Width mm 900 Description Gold ore
Belt Speed m/sec 1.60 Density kg/m 1600
Load mtph 450 Surcharge Angle deg 20.0
Ambient Temp C 20 Actual Area m 0.049
Total Mass kg 23289 Percent Loaded % 56
Total HS Inertia kg-m 2 Edge Distance mm 153
Calculation Method CEMA Universal (7th) Bed Depth mm 118
Friction Force kN 3.7 Lump Size mm 240
Lift Force kN 13.6 Chute Drop Height m 4.00
Misc Drag kN 5.7 Impact Energy N-m 1084.6
Friction Factors
Equivalent DIN f 0.0270

Idlers Carry Return

Specification ISO-HD ISO-HD
Description 6205-127-3-H 6205-127-2-H
Estimated No of Idlers 99 39
Belt Width mm 900 900
No of Rolls 3 2
Angle deg 35.0 10.0 Profile
Roll Diameter mm 127 127 Horizontal Length m 112
Type Fixed Fixed Vertical Lift m 18
Rotating Weight kg 14.4 13.5
Bearing Type Ball Ball
Rating N 4089 4601
Max Actual Load N 1023 342
Max Calc Load N 1297 374
RPM 241 241
Min L10 Life hr 1954099 100000000
Ave L10 Life hr 2235933 117597311
Vert. Misalign mm 3.175 3.175 Belt
Angular Install Tolerance mm 12.700 12.700 Type
Forward Tilt deg 0.0 0.0 Description 3 EP125/EP400
Mfg. Tolerance mm 2.540 2.540 Cover Gauge mm 5.0 x 3.0
Idler/Belt Friction 0.50 0.50 Rating kN /(N/mm) 36 / 40
Seal Drag -Kis Nm 0.30 0.30 Safety/DesignFactor 10.00
Speed Factor -Kiv N-m/rpm 0.0000 0.0000 Elastic Modulus N/mm 5000
Load Factor -Ciw mm-N/N 0.00686 0.00686 Weight kg/m 12.6
Drag Multiplier 1.00 1.00 Apparent Length m 236
Kt Multiplier 1.01 1.01 Max Run Ten kN / N/mm / % 33.7 / 37 / 94
Max Accel Ten kN / N/mm / % 35.2 / 39 / 98
Takeup Max Decel Ten kN / N/mm / % 19.9 / 22 / 55
Type Auto
Tension kN 13.5
No of Pulleys 1
Weight kg 2756
Selected Due To Run Slip
Approx. Carriage Travel Due To (Refer To Belt Manufacturer)
Permanent m 1.17
Total m 1.30

Comments:
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Version 16.0.17.0 File 120-cv-20.an2x
Project Engineer arif
Location Company xxx
Description Case Name Base

Drives
1
Location 5
Number of Motors 1
Total Nameplate Power (kW) 45
Power Ratio 1.00
Efficiency 0.95
Wrap Angle (Deg) 180
Synchronous RPM 1500
HS Inertia (kg-m) 1
Running
Running Power (kW) 39
Percent Nameplate (%) 86.0
Running Te (kN) 23.0
Friction Factor 0.35
Wrap Factor 0.50
Slip Ratio 3.00
Actual T1/T2 Ratio 2.63
Breakaway
Breakaway Friction Multiplier 1.50
Req Breakaway Torque (% Nmpl) 103
Motor Peak Torque (% Nmpl) 225
Acceleration
Start Time(sec) 15
Ave Starting Torque (% Nmpl) 95
Starting Te (kN) 24.5
Friction Factor 0.40
Wrap Factor 0.40
Slip Ratio 3.51
Actual T1/T2 Ratio 2.76
Stopping
Est. Drift Time(sec) 1.6
Brake Stop Time(sec) 0.0
Brake Torque (N-m) 0
Brake Te (kN) 0
Brake Ratio 0.00
Friction Factor 0.40
Wrap Factor 0.40
Slip Ratio 3.51
Actual T1/T2 Ratio 1.47

Comments:
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Version 16.0.17.0 File 120-cv-20.an2x
Project Engineer arif
Location Company xxx
Description Case Name Base

Input
Idler Skirt Accel No. No. Extra
Length Lift Angle Idler Percent
Flt Desc Label Spacing Length Load Of Of Drag
(m) (m) (degrees) Selection Load
(m) (m) (mtph) Cleaners Plows (kN)
1 Carry 12.33 -0.03 -0.16 Carry 1.15 100 6.00 450
2 Carry 32.93 -0.12 -0.21 Carry 1.15 100
3 Carry 31.77 8.65 15.23 Carry 1.15 100
4 Carry 34.77 9.30 14.97 Carry 1.15 100
5 Dr/Head 2
6 Return -22.34 -6.02 -15.09 Return 2.78 X 1
7 Bend
8 Return -0.03 -2.97 -89.40 Return X X 1
9 Takeup
10 Return -0.03 2.85 89.35 Return X X
11 Bend
12 Return -11.60 -3.09 -14.90 Return 2.78 X
13 Return -31.84 -8.54 -15.01 Return 2.78 X
14 Return -32.97 0.01 0.01 Return 2.78 X
15 Return -12.33 0.04 0.20 Return 2.78 X 1
16 Tail

Comments:
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Version 16.0.17.0 File 120-cv-20.an2x
Project Engineer arif
Location Company xxx
Description Case Name Base

Output
Run Accel Decel Min Sag Idler Idler Belt Material
Station Elevation Misc Drag Mass
Flt Desc Tension Tension Tension Tension Drag Align Deform Trpling
(m) (m) (N) (kg)
(kN) (kN) (kN) (kN) (N/m) (N/m) (N/m) (N/m)
1 Carry 176.09 -19.14 14.03 14.3 11.8 4.3 12.63 6.00 7.10 2.75 725 1271
2 Carry 188.41 -19.18 15.08 15.5 11.6 4.3 12.63 6.00 7.10 2.67 3396
3 Carry 221.34 -19.30 15.91 16.6 9.1 4.1 12.63 6.00 7.10 2.31 3396
4 Carry 253.11 -10.65 24.49 25.6 14.3 4.1 12.63 6.00 7.10 1.85 3712
5 Dr/Head 287.89 -1.35 33.72 35.2 19.9 2082 8592
6 Return 288.02 -1.83 12.83 12.8 13.5 1.4 3.48 0.83 0.42 788 403
7 Bend 265.68 -7.85 12.98 13.0 13.2 105 213
8 Return 265.53 -8.05 13.09 13.1 13.1 0.0 788 37
9 Takeup 265.50 -11.01 13.51 13.5 13.5 124 213
10 Return 265.10 -11.01 13.64 13.7 13.4 0.0 36
11 Bend 265.07 -8.16 13.99 14.0 13.7 123 213
12 Return 264.82 -7.97 14.11 14.2 13.7 1.4 3.48 0.83 0.42 209
13 Return 253.22 -11.05 13.78 13.9 13.1 1.4 3.48 0.83 0.42 574
14 Return 221.38 -19.59 12.88 13.0 11.7 1.4 3.48 0.83 0.42 574
15 Return 188.41 -19.59 13.04 13.2 11.2 1.4 3.48 0.83 0.42 788 215
16 Tail 176.08 -19.54 13.89 14.1 11.9 138 237

Comments:
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Version 16.0.17.0 File 120-cv-20.an2x
Project Engineer arif
Location Company xxx
Description Case Name Base

Pulley
Pulley No. 1 2 3 4 5 1) Drive@5
Flight Description Drive Bend Takeup Bend Tail
Label
Location 5 7 9 11 16
Same As (Pulley No.)
Tension (T1) (kN) 33.7 13.0 13.5 14.0 13.9
Tension (T2) (kN) 12.8 13.1 13.6 14.1 14.0
T1 Incoming Angle (degrees) 345.0 344.9 90.6 89.4 180.2 2) Bend@7
Wrap Direction Clockwise Counter Clockwise Counter Clockwise
Wrap Angle (degrees) 179.9 74.3 178.7 104.3 180.0
T2 Outgoing Angle (degrees) 164.9 270.6 269.4 345.1 0.2
Pulley Weight (kg) 373.74 212.83 212.83 212.83 236.84
Resultant Force (kN) 47.6 17.1 25.1 23.9 28.0
Resultant Force Angle (degrees) 250.73 133.57 359.97 214.37 94.93

Pulley Diameter (mm) 500 400 400 400 400 3) Takeup@9

Lagging Gauge (mm) 12.0 10.0 10.0 10.0 0.0
Lagging Type Diamond Plain Plain Plain
Face Width (mm) 1050 1050 1050 1050 1050
Pulley RPM (RPM) 58.32 72.76 72.76 72.76 76.39

Bearing Centers B (mm) 1550 1370 1370 1370 1370

Shaft Length (mm) 1800 1645 1645 1645 2031
Shaft Material 1045 1045 1045 1045 1045 4) Bend@11
Key Type Profiled Profiled Profiled Profiled Profiled
Shaft Diameter (mm) 130 100 100 100 100

Turndown Radius (mm) 2.4 4.8 4.8 4.8 4.8

Hub Series All All All All All
Hub Identifier XT 60 HE-45 HE-45 HE-45 HE-45
Bearing Series SNL SNL SNL SNL SNL
Bearing Bore (mm) 125.00102 89.99982 89.99982 89.99982 89.99982 5) Tail@16
Bearing Identifier SNL 528 SNL 524-620 SNL 524-620 SNL 524-620 SNL 524-620
Seal Type basic basic basic basic basic

Overhung Load (N) 0.0

Shaft Deflection 0.0013 0.0009 0.0014 0.0013 0.0015

Shaft Safety Factor 2.30 3.60 2.46 2.58 2.77
Hub Safety Factor 2.21 3.80 2.59 2.72 2.32
Turndown Safety Factor 4.50 7.05 4.81 5.05 4.31
Bearing L10 Life (hrs) (hr) 23473562 103029704 28890322 33968920 18949474

Backstop Required? Yes

Min Backstop Rating 9576
Backstop Torque 2616

Comments:
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Project Engineer arif
Location Company xxx
Description Case Name Base

Idlers
Carry Default Return Default
Idler Name Carry Return
Specification ISO-HD ISO-HD
Idler Selection Database Database
Description 6205-127-3-H 6205-127-2-H
Type Fixed Fixed
Estimated No of Idlers 99 39

For Belt Width (mm) 900 900

No of Rolls 3 2
Angle (degrees) 35 10

Bearing Type Ball Ball

Roll Diameter (mm) 127 127
Roll Material Steel Steel
Rotating Weight (kg) 14.4 13.5

Load Rating (N) 4089 4601

Max Actual Load (N) 1023 342
Max Calc. Idler Load - CIL (N) 1297 374
RPM 241 241
Min L10 Life (hr) 1954099 100000000
L10 Average (hr) 2235933 117597311
% Reliability for 50000 Hrs 99.96 100.00

Vertical Misalignment (mm) 3.175 3.175

Angular Install Tolerance (mm) 12.700 12.700
Angular Install Tolerance (deg) 0.64 0.64
Forward Tilt (degrees) 0.0 0.0
Manufacturing Tolerance (mm) 2.540 2.540
Idler to Belt Friction Factor 0.50 0.50

Seal Drag - Kis (Nm) 0.30 0.30

Speed Factor - Kiv (Nm/RPM) 0.0000 0.0000
Load Factor - Ciw (mm-N/N) 0.00686 0.00686

Drag Multiplier 1.00 1.00

Temperature Multiplier - Kt 1.01 1.01
Regen Multiplier

Comments:
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Version 16.0.17.0 File 120-cv-20.an2x
Project Engineer arif
Location Company xxx
Description Case Name Base

Vertical Curves
Location Type Radius (m) Tension Tension (kN) Lift (m) Edge (m) Center (m) Idler Load (N) Idler Spacing (m)
3 Concave 250 Run 15.9 143 44 9
Carry Side Accel 16.6 150 41 5
Drift 9.1 82 114 4
14 Concave 250 Run 12.9 116 22 6
Return Side Accel 13.0 117 21 4
Drift 11.7 105 25 3

Comments:
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Version 16.0.17.0 File 120-cv-20.an2x
Project Engineer arif
Location Company xxx
Description Case Name Base

Trajectory

Material Discharge Trajectory

Interval X Dist mm Y Drop mm Vertical Bankboard
1 305 178 Pulley Center To Top Of Material
X Dimension mm -1622
2 610 712
Y Dimension mm 0
3 914 1601 Pulley Center To Bottom Of Material
4 1219 2847 X Dimension mm -1622
Y Dimension mm 0
5 1524 4448
Horizontal Bankboard
6 1829 6405 Pulley Center To Top Of Material
7 2134 8718 X Dimension mm 0
Y Dimension mm 1622
8 2438 11387
Pulley Center To Bottom Of Material
9 2743 14412 X Dimension mm 0
10 3048 17792 Y Dimension mm 1622
11 3353 21528
12 3658 25621
13 3962 30069
14 4267 34872
15 4572 40032

Comments:
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Version 16.0.17.0 File 120-cv-20.an2x
Project Engineer arif
Location Company xxx
Description Case Name Base

Belt
Specification
Carcass 3 EP125/EP400
Rating N/mm 38
Top Cover Gauge mm 5.0
Bottom Cover Gauge mm 3.0
Top Rubber Type Good
Bottom Rubber Type Good
Max Belt Width mm 1067
Min Belt Width mm 610
Weight kg/m 12.6
Modulus N/mm 5000
Accel/Decel Limit % 150

Run Accel Decel

Min Safety Factor 10.00 6.67 6.67
Actual Safety Factor 10.68 10.23 18.13
Local Tension Limits % 115
Min Local Safety Factor 8.70 5.80 5.80
Actual Local Safety Factor 8.97 8.65 10.34
Highest Local Tension Location Head Transition Head Transition Tail Transition
Lowest Tension Allowable N/mm 0.00 0.00 0.00
Lowest Local Tension N/mm 7.55 7.82 5.06
Lowest Local Tension Location Tail Transition Tail Transition Tail Transition
Dynamic Splice Efficiency 0.30
Min Splice Dynamic Safety Factor 2.61 1.74 1.74
Actual Splice Safety Factor 2.69 2.59 3.10

Comments:
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Version 16.0.17.0 File 120-cv-20.an2x
Project Engineer arif
Location Company xxx
Description Case Name Base

Transitions
Transitions Run Acceleration Deceleration
Head Transition Point 5
Length (mm) 1205
Trough Depth (%) 50
Pulley Height (mm) 75
Tension At Head (kN) 33.7 35.2 19.9
Highest Local Stress (N/mm) 44.6 46.3 29.2
Local (S.F.) 8.97 8.65 13.69
Splice (S.F.) 2.69 2.59 4.11
Low Tension (N/mm) 32.0 33.6 16.6

Tail Transition Point 1

Length (mm) 1357
Trough Depth (%) 0
Pulley Height (mm) 0
Tension At Tail (kN) 14.0 14.3 11.8
Highest Local Stress (N/mm) 41.2 41.4 38.7
Local (S.F.) 9.72 9.66 10.34
Splice (S.F.) 2.92 2.90 3.10
Low Tension (N/mm) 7.6 7.8 5.1
Head Transition

Tail Transition

Comments: