You are on page 1of 6

ISTP-16, 2005, PRAGUE 16TH INTERNATIONAL SYMPOSIUM ON TRANSPORT PHENOMENA

INFLUENCE OF DUMP GAP ON THE PERFORMANCE


CHARACTERISTICS OF DUMP-DIFFUSERS
V.R.Sanal Kumar1, A. Sameen2, H.D.Kim3, T. Setoguchi4, S. Mastuo5, and S.Raghunathan6
1-3
Andong National University, South Korea, 4,5Saga University, Japan,
6
Queens University of Belfast, UK
Corresponding author: rsanal@andong.ac.kr, +82-54-820-6210

Keywords: dump diffuser, dump gap, gas turbine

Abstract concept. The dump diffuser produces a stable


flow pattern under a wide range of operating
Numerical studies have been carried out using a
conditions [1].
standard k- turbulence model to examine the
Dump diffusers are insensitivity to
influence of dump gap ratio on the performance
manufacturing tolerances and thermal
characteristics of dump-diffusers. It was
expansions. However, they have relatively high
observed that at sufficiently small values of
losses, low pressure recovery and long axial
dump gap ratios the flame tube head induces
distances in comparison to the faired diffusers,
flow curvature at the pre-diffuser exit plane,
which are succinctly reported by Carrotte et al.
thus deflecting the flow towards the walls. This
[2]. These two disadvantages can primarily be
results in a more uniform outlet velocity profile
minimized by optimizing the pre-diffuser.
and inhibits separation. We concluded that the
However, reducing the pre-diffuser length and
dump-gap ratio is a powerful parameter
simultaneously increasing the opening angle to
controlling the pressure recovery and the losses
maintain the area ratio is critical because the
in a dump-diffuser.
flow tends to separate. In the recent past many
1 Introduction experimental and theoretical studies have been
reported on diffuser flows with tremendous
The flow field in the entry region of a gas insight on critical flow features [3-12]. Owing
turbine combustion chamber is mainly to the complexity of the flow conditions and
determined by the performance of the large number of requirements, the design
combustor diffuser. The primary function of the optimization of combustor inlet is still an
combustor diffuser is to decelerate the air elusive problem. Note that in addition to the
issuing from the compressor with minimum geometric and fluid dynamic features that
pressure loss and maximum rise in static generally affect the annual diffuser
pressure. For advanced aircraft engines the performance, the characteristics of dump-
faired diffuser concept is unattractive due the diffuser combustor inlets depend on a variety of
performance deterioration under a wide range of parameters, notably the dump gap; that is the
operating conditions. Therefore, the modern distance between the flame tube head (or the
aircraft engines incorporate a different dome cowling) and the pre-diffuser exit plane,
type of combustor inlet with dump diffuser referred to pre-diffuser exit height. Towards
_____________________________________
1
Scientist/Engineer, Propulsion Group, VSSC/ISRO, India meeting some of the design objectives, in this
2
Postdoctoral fellow, Polytechnic University of Madrid, Spain paper, using a two-dimensional standard k-
3
Professor and Head, School of Mechanical Engineering turbulence model, an attempt has been made to
4
Professor, School of Mechanical Engineering
5
Associate Professor, School of Mechanical Engineering examine the flow features through a dump
6
Professor and Head, School of Aeronautical Engineering, diffuser with different dump gap ratios.
Bombardier Aerospace Royal Academy Chair, AF AIAA.

1
V. R. Sanal Kumar, A. Sameen, H. D. Kim, T. Setoguchi, S. Mastuo, S. Raghunathan

2 Overview of the Numerical Methodology


The numerical simulations have been carried
out with the help of a well-established standard
k- turbulence code. This model uses a control-
volume based technique to convert the
governing equations to algebraic equations,
which can be solved numerically. The viscosity
is determined from the Sutherland formula. In
order to validate the model, at first, fundamental Fig. 3 Idealized physical model of a dump diffuser.
examinations of the flow behavior encountered
in dump diffusers have carried out with the aid
of the experimental data of Ben, K.A., et al. [4].
The measured flow fields inside the plane model
dump diffuser with straight-walled pre-diffuser
show qualitative agreement with the present
computational results. Fig.1 shows the
comparison of static pressure distributions at the
Fig. 4 A typical grid system in the computational
upper walls of the diffuser and its flame tube at region (Case-1).
three different dump gap ratios. Figure 2 shows
typical pressure contours correspond to the Further parametric studies are carried out
Case-3. These results are qualitatively in good using a dump diffuser with taper-walled flame
agreement with the experimental results of Ben, tube. Figure 3 shows the idealized physical
K.A., et al [4]. model of such dump diffuser. Baseline values
(h2/h1 = 1.95, l/h1 = 3, Hf/h1 = 4.8, d/h1 = 2.5,
d/h2 = 1.3, 2Hsp/h2 = 3) are selected based on a
typical diffuser. Grid system (74080
quadrilateral cells) in the computational region
is shown in Fig. 4 with five identified axial
locations (A-D). The grids are clustered near the
solid walls using suitable stretching functions.
An algebraic grid-generation technique is
employed to discretize the computational
domain. Initial total pressure and temperature
are given as input to the code. The diffuser
geometric variables and material properties are
Fig.1 Comparison of the static pressure distributions known a priori. Initial wall temperature, inlet
at the upper walls of the diffuser and its flame tube at total pressure and temperature are specified. At
three different dump gap ratios.
the solid walls no-slip boundary condition is
imposed. The Courant-Friedrichs-Lewy number
is initially chosen as 3.0 in all of the
computations. Ideal gas is selected as the
working fluid.

3 Results and Discussion


It is well known that the modern aircraft gas
turbine design requires that the compressor
Fig.2 Demonstrating the variation of the static
produces a high pressure ratio with a minimum
pressure contours at high dump gap ratio (Case-3).

2
INFLUENCE OF DUMP GAP ON THE PERFORMANCE
CHARACTERISTICS OF DUMP-DIFFUSERS

number of stages. As a consequence, the air focused on the influence of the dump-gap ratio
leaves the compressor with a high axial (d/h2) on the fluid dynamics features of the
velocity. Effective combustion with small diffuser flow. Note that fine data are not
pressure losses can only be achieved, however, available in any open literature. The parametric
with low air velocities. Therefore, in this paper studies are carried out with two different dump-
for the parametric analytical studies low inlet gap ratios, viz., 1.3 and 0.43. These are
velocity (vi = 93 m/s) has been selected. represented as Case 1 and Case 2 respectively.
In the pre-diffuser, the flow decelerates with
comparatively small losses, because its
boundaries are rigid walls. In the dump region,
losses are high due to the shear action between
the jets and the stagnant air and due to the large
flow turning imposed by the head of the flame
tube. As succinctly reported by Fishenden, and
Stevens [3], particularly high losses will occur
in the regions where the jets bend towards the
outer and inner annuli, because here the
turbulence structure changes, under the
influence of the centrifugal force, in a way
which strongly increases turbulence stresses. In
fact, most of the previous studies are conducted Fig. 6 Comparison of the wall shear stress
on configurations of the type shown in inset of distributions at the upper walls of the diffuser and its
Fig.1. For the detailed parametric studies a flame tube at two different dump gap ratios.
different flame-tube configuration is selected in
this paper to examine the flow features with two
different dump-gap ratios.

Fig. 7 Comparison of the total temperature


distributions at the upper walls of the diffuser and its
flame tube at two different dump gap ratios.
Fig. 5 Comparison of the pressure coefficients at the
upper walls of the diffuser and its flame tube at two Figure 5 shows the comparison of the
different dump gap ratios. pressure coefficients at the upper walls of the
diffuser and its flame tube at two different dump
In this paper numerical flow simulations have gap ratios at an inlet velocity of 93m/s. In both
been carried out on a straight-walled dump the cases initial and boundary conditions are
diffuser. It is often the practice in combustor given as same. It is evident from this figure that
diffuser design to obtain the physical insight the dump-gap ratio got significant influence on
into the fluid flow pattern through the detailed the pressure recovery. When the dump-gap ratio
parametric study. In this paper attention is is relatively small the static pressure increases
3
V. R. Sanal Kumar, A. Sameen, H. D. Kim, T. Setoguchi, S. Mastuo, S. Raghunathan

marginally at the pre-diffuser walls. But one These pictures give us reasonable physical
should not assume that small dump gaps insight into the internal flow features of the
produce higher overall pressure recoveries and dump diffuser with different dump gap ratios. It
lower overall losses of the entire dump diffuser can be discerned from these two cases that, at
because it depends on the overall fluid dynamics the axial location A the velocity profile at the
features of the diffuser flow. This can be core for Case-1 (d/h2 = 1.3) is parabolic in
examined through the detailed parametric nature but in Case-2 it looks like an inverted
studies. Figures 6 & 7 show the wall shear stress parabola with negative effects. This shows that
and the total temperature variations along the the pre-diffuser exit velocity profile is altered
upper walls of the diffuser and the flame tube. due to the difference in dump-gap ratios. This
Figures 8-13 give corresponding contours of leads to say that at the given inflow conditions a
static pressure, velocity magnitude and suitable dump-gap ratio need to be established
turbulence intensity of Case-1 & 2 respectively. for getting an optimum performance of dump

Fig. 11 Demonstrating the variation of the static


Fig. 8 Demonstrating the variation of the static pressure contours (Case-2).
pressure contours (Case-1).

Fig. 12 Demonstrating the variation of the velocity


Fig. 9 Demonstrating the variation of the velocity contours (Case-2).
contours (Case-1).

Fig. 10 Demonstrating the variation of the turbulence


Fig. 13 Demonstrating the variation of the turbulence
intensity (Case-1).
intensity (Case-2).
4
INFLUENCE OF DUMP GAP ON THE PERFORMANCE
CHARACTERISTICS OF DUMP-DIFFUSERS

diffusers because we observed that the dump piezometric pressure a little further
gap ratio is a powerful parameter controlling the downstream. When this happens, these
pressure recovery and losses. Note that at streamlines can only reach this further point if
sufficiently small values of dump gap ratio the their energy is increased by the action of the
flame tube head induces flow curvature at the shear force exerted by adjacent elements of the
pre-diffuser exit plane, thus deflecting the flow flow. This condition is satisfied when /y>0,
towards the walls. This results in a more where is the local shear stress and y is the
uniform outlet velocity profile and inhibits distance measured away from the diffuser wall.
separation. The flow separation is more This process of energy conversion by the action
dominant when the dump gap ratio is large. The of viscosity cannot be maintained indefinitely
flow separation is discerned at the pre-diffuser and, if the flow does not manage to negotiate
exit. In both the cases the recirculation zone is the region of adverse pressure gradient, a point
also noticed. is reached at which the value of and hence of
Owing to the favourable effect on flow u/y becomes zero at the surface. Downstream
distortion, small dump gaps create higher pre- of such a point, which is known as a separation
diffuser recoveries, and these have indeed been point, the velocity u close to the surface
measured and reported by Fishenden and becomes negative and so a region of reverse
Stevens [3]. One might assume, therefore, that flow is established. Whether or not separation
small dump gaps produce higher overall actually takes place, the general effect of the
pressure recoveries and lower overall losses of adverse pressure gradient is to give rise to a
the entire dump diffuser. This is not, however, localized region of slow moving fluid stretching
necessarily true. One may expect that dump away from the wall. Because of the continuity
diffuser combustor inlets would perform best, if condition, which can be applied over the whole
the necessary deceleration would solely be cross-sectional area, the axial flow velocities
accomplished in the pre-diffuser. This would. must necessarily increase elsewhere in order to
however, require a very long pre-diffuser and compensate for this effect. There is therefore a
result in too much weight. A better compromise tendency for flows to become increasingly non-
is to retard the flow in the pre-diffuser to an uniform whenever positive axial pressure
extent which only achieves the static pressure gradients are encountered. The process of
rise. It is important to note that the pre-diffuser separation is associated with large rates of
divergence angle and hence its area ratio may be dissipation of mechanical energy and so the
larger than for an optimum ordinary annular avoidance of separation is an important factor in
diffuser of the same relative length. The head of the design of internal flow systems.
the flame tube affects the pre-diffuser flow It may be noted here that for entry flows of
favourably if not positioned too far downstream, the boundary layer type, an important fluid
because it displaces towards the diffuser walls dynamic parameter which affects diffuser
and thus inhibits separation. If located at too performance is the area fraction blocked by the
small a distance from the pre-diffuser exit, boundary-layer displacement thickness. Owing
losses may, however, increase due to excessive to the viscous friction, boundary layer will be
local acceleration and flow curvature. formed on the walls (before the transition
The region of high turbulence intensity is region) and their thickness will increase in the
observed at the eye of the bubble between the downstream direction to the divergence
axial locations B & C (see Figs.10 & 13). Note location. Since the volume of flow must be the
that near to a solid surface flow velocities are same for every section, the decrease in rate of
low due to the no-slip condition at the wall. flow near the walls which is due to friction must
Hence in a region where the piezometric be compensated by a corresponding increase
pressure is increasing, there are likely to exist near the axis. Thus the boundary layer growth
certain streamlines, on which there are points occurs under the influence of an accelerated
whose total pressure is less than the external flow. As a result, at larger distances
5
V. R. Sanal Kumar, A. Sameen, H. D. Kim, T. Setoguchi, S. Mastuo, S. Raghunathan

from the inlet section velocity will be relatively Acknowledgement


high and the flow will possibly become This work was supported by the KOSEF under
turbulent; consequently the boundary layer the overseas research program.
thickness will suddenly increase leading to the
sudden increase in the axial velocity due to the References
area fraction blocked by the boundary layer
displacement thickness. This will cause flow [1] Klein, A., Characteristics of combustor diffuser,
Prog. Aerospace Sci. Vol. 31 (1995), pp. 171-271,
separation. 1995.
We inferred that due to the area fraction [2] Carrotte, J.P., Denman, A. Wray, and P. Fry,
blocked by the boundary layer displacement Detailed performance comparison of a dump and
thickness the axial velocity will be increasing up short faired combustor diffuser system, ASME-
to a critical distance from the inlet section and Paper, 93-GT-331.
further it will influence due to the coupled effect [3] Fishenden, C. R., and S. Stevens, The performance
of annular combustor-dump diffusers, AIAA paper
of the diffuser geometry and the dump gap ratio.
No. 74-1097.
[4] Ben Khaled, A., Hestermann, R., Kim, S., and Wittig,
4 Concluding Remarks S The design of bell-shaped pre-diffusers and its
Although the scope of the published effects on the flow characteristics in a dump
diffuser, AIAA, ISABE 97-7074, pp. 528-535,
experimental evidence is considerable, it is still 1997.
very difficult to specify the influences of the [5] Adenubi, S.O., Performance and flow regime of
various parameters in a general fashion, because annular diffusers with axial turbo machine discharge
they are interrelated in a complex way and also inlet conditions, ASME J, Fluid Engng., 98, (1976)
because the test models used differed to a large 236-243.
extent. Note that more flexible options can be [6] Adkins, R.C., A short diffuser with low pressure
given in numerical studies in an inexpensive losses, ASME j. Fluid Engng., 97 (1975), pp. 297-
302.
way for the design optimization of dump
[7] Little, A.R. and Manners, A.P., Prediction of the
diffusers using a validated turbulence model. It pressure losses in 2D and 3D model dump diffusers,
was observed that at sufficiently small values of ASME Paper 93-GT-184.
dump gap ratios the flame tube head induces [8] Oates, G.C., Aircraft propulsion systems,
flow curvature at the pre-diffuser exit plane, Technology and Design, AIAA Education Series,
thus deflecting the flow towards the walls. This New York, 1989.
results in a more uniform outlet velocity profile [9] Sreenivasan, R., Freeman,G., Grahmann,J.,
Coleman,E., Parametric evaluation of the
and inhibits separation. This will help for
aerodynamic performance of an annular combustor-
reducing the pre-diffuser length. If the head of diffuser system, AIAA Paper 90-2163.
the flame tube located at too small a distance [10] Bahr,D.W., Aircraft turbine engine combustors
from the pre-diffuser exit, losses may, however, development status/challenges, In: Combustion
increase due to excessive local acceleration and Flow Diagnostics, pp. 357-374, Kluwer Academic
flow curvature. We also inferred that due to the Publishers.
area fraction blocked by the boundary layer [11] Mongia, H., Hsiao, G., Ravindra, M.V.V., and
Sreedhar, P.S.V.S, Combustion Diffuser Modeling
displacement thickness the axial velocity will be Part V: Validation with a three passage diffuser rig
increasing up to a critical distance from the inlet data, AIAA Paper 2004-4172.
section and further it will alter depends upon the [12] Hestermann, R.S., S. Kim., and S. Witting,
diffuser geometry and the dump gap ratio, Geometrical dependence of the fluid dynamic
which in turn alter the separation. We concluded performance parameters of plane combustor model
that, in addition to the geometric and fluid diffusers, ISABE, pp. 995-1001, 91-7105.
dynamic constraints, the dump-gap ratio is a
powerful parameter controlling the pressure
recovery and the losses in a dump-diffuser.

You might also like