SM1600

TECHNICAL DESCRIPTION

1 GENERAL DESCRIPTION

The SM1600 module is a high frequency switch mode rectifier. It converts the single phase
AC line voltage into an isolated DC voltage.
It can be used as a power supply or battery charger.

Key features

Optimal electronic and thermal design for telecom applications with wide output
voltage range for lead-acid battery types charging.
High power density 0.581 W/cm3.
Wide operating input voltage range.
Automatic disconnect on low and high mains voltage with automatic restart.
Hot plug capability.
High efficiency.
Sine wave input current.
Electronic fan speed (low noise extended fan life)
Full thermal management with fan speed control and automatic power de-rating.
Adjustable output voltage via analogical control loop.
Unlimited paralleling within 10%.
LEDs signalling.
Alarm loops.
CE marked, UL compliant.

SM1600 TECHNICAL DESCRIPTION

BN 44 1015/01 Ed : A Date : 24.10.03 1/7

Data in this document is subject to change without notice and becomes contractual only after written confirmation
2 STANDARDS

Safety
EN 60950-1.

EMC
Emission:
EN 55022 level B
. complies with EN 61000.6-3 (generic residential)
. complies with EN 61000.6-4 (generic industrial)
. complies with EN 61000.3-2 (harmonics)
. complies with EN 61000.3-3 (flicker).

Immunity:
. complies with EN 61000.6-1
. complies with EN 61000.6-2
. standard EN 61000.4-2
. standard EN 61000.4-3
. standard EN 61000.4-4
. standard EN 61000.4-5
. standard EN 61000.4-6
. standard EN 61000.4-11

Telecom
. complies with EN 300 0386-2 (telecom standard).

Environmental:
ETS 300 019.
. transport EN 300 019-1-2 class 2.2
. storage EN 300 019-1-1 class 1.2
. operation EN 300 019-1-3 class 3.1E

Operating:
ETS 300 132-2 (telecom standard).

3 CHARACTERISTICS

3.1 ENVIRONMENTAL CHARACTERISTICS

Temperature
Shipping and storage : -40C to + 85C.
Operating : -10C to +70C.

Humidity
Shipping and storage : 10 to 95%.
Operating humidity : 20 to 90% relative humidity non-condensing

SM1600 TECHNICAL DESCRIPTION

BN 44 1015/01 Ed : A Date : 24.10.03 2/7

Data in this document is subject to change without notice and becomes contractual only after written confirmation
 Altitude
Operating : 0 - 1000 m (above, power derating of 1% each 100 m, up to
3000 m).

Cooling
Forced air cooling with electronic speed control.

3.2 MECHANICAL CHARACTERISTICS

Height : 43.6 mm (complies with 1U standard).

Width : 209.8 mm (2 rectifiers in horizontal location in 19 cabinet).
Depth : 298 mm (without handles).
Weight : 2.9 kg.
Degree of protection : IP 20.

W
Front view

Rear connectors

Input / output connector J1 : Male DIN41612 H15

Control and signals J2 : Male 15 pts sub D.

SM1600 TECHNICAL DESCRIPTION

BN 44 1015/01 Ed : A Date : 24.10.03 3/7

Data in this document is subject to change without notice and becomes contractual only after written confirmation
3.3 ELECTRICAL CHARACTERISTICS

DIELECTRIC STRENGTH
AC line to output 4200 VDC (3000 Vrms)
AC line to chassis 2100 VDC (1500 Vrms)
Output to chassis 700 VDC (500 Vrms)
INPUT
Nominal voltage 208 Vrms / 220 Vrms / 230 Vrms / 240 Vrms.
Normal operating range 185 V to 275 Vrms single-phase.
Extended operating voltage 80 V to 300 Vrms with:
. power derating below 185 Vrms
. low (< 80 V) and high (> 300 V) voltage out of
range with automatic re-start.
Frequency 44 to 66 Hz
Nominal current 7.7 A at 230 Vrms - 1600 W
7.3 A at 230 Vrms - 1500 W
Inrush current < 2 In
Available power versus input 35% Pn at 90 Vrms
voltage 50% Pn at 110 Vrms
65% Pn at 130 Vrms
80% Pn at 150 Vrms
100% Pn at 185 Vrms
Harmonic (typical) < 5%
Power factor 0.99
OUTPUT
Output voltage Remotely by 2 - 8 V voltage loop
Adjustment range : 42 V to 58 V
Fall back voltage UDC = 52 V
when loop voltage < 1.5 V or > 8.5 V
Hold up time 10 ms at 50 V
Static regulation accuracy < 1% (added mains and load variations).
Dynamic regulation accuracy < 5% UDC with load step 10% 90% and 90%
10%. Recovery to normal regulation limit in 5 ms.
Psophometric < 2 mVrms
Load sharing < 5% at P > Pn/2
Maximum output current 30 A
Maximum output power at 1600 W up to +30C ambient temperature
nominal input voltage 1500 W up to +45C ambient temperature
EFFICIENCY
90% at 1500 W, 230 Vrms UDC = 55 V.

SM1600 TECHNICAL DESCRIPTION

BN 44 1015/01 Ed : A Date : 24.10.03 4/7

Data in this document is subject to change without notice and becomes contractual only after written confirmation
 3.4 PROTECTIONS

Input
Hot pluggable
Soft-start
Fuse on phase and neutral.
Low voltage or high voltage shutdown.
Module disconnection below 80 Vrms and above 300 Vrms with automatic re-start.
Surge suppression by varistors (L/N), (L/Gnd), (N/Gnd).

Output
Hot pluggable
DC overvoltage selective and memorized shutdown.
Output power limit.
Over-current and short-circuit electronic protection.
Fuse on negative polarity (fire protection fuse).
Reverse polarity protection.

Thermal
Automatic power derating on high temperature.

Fan
Rectifier stop on fan fail.
Fan speed control versus temperature.

4 SIGNALLING

Fan Fail
Green LED Alarm 1 Alarm 2
Event Red LED on loop
on loop closed loop closed
closed
UDC > 40 V Yes No Yes No
-
UDC < 40 V No No No No
-
Voltage loop
Yes No No No
> 8.5 V and < 1.5 V -
UAC
Yes No Yes Yes
< 185 V and > 275 V -
UAC
No No No Yes
< 80 V and > 300 V -
Fan stop No Yes No No Yes
Rectifier fault No Yes No No

Alarm 1: Photo transistor 2pts 330 . - 60 Vmax 15 mA - potential free

Alarm 2: Mains fail; pull down to -48 VDC on fault - open collector
Alarm 3: Fan fail; pull down to -48 VDC on fault - open collector
Red LED: Powered by 48 VDC.

SM1600 TECHNICAL DESCRIPTION

BN 44 1015/01 Ed : A Date : 24.10.03 5/7

Data in this document is subject to change without notice and becomes contractual only after written confirmation
5 DETAILED DESCRIPTION

5.1 SYNOPTIC

~ =

= =
Precharge and start Power factor correction DC /DC converter

System
management
Unit

Auxiliary

Sub D

To ACM1D

5.2 TECHNOLOGY

The rectifier module converts the AC mains supply into direct current. The function is
achieved using the latest high-frequency-switching and results in reduced volume.
The forced convection design offers high power density of 0.581 W/cm3 at 45C, as
well as high efficiency and low weight.
Each rectifier module is factory pre-set and can operate independently or in parallel with
other rectifiers.
The modules share their nominal power between the load or the battery.

5.3 OPERATING DESCRIPTION

The rectifier module consists of four sub-assemblies:

- An input circuit with protection devices, a rectifying circuit, an EMI filter and a filtering
and storage capacitor.
The input circuit includes an active power factor correction (boost chopper at 65 kHz)
which ensures a sinusoidal input current as well as a power factor better than 0.99.

- A full bridge phase shift converter connected to an RF transformer converting DC

voltage from the storage capacitor into high-frequency AC voltage (130 kHz).

- An output circuit with EMI filter and rectifying devices converts the transformed
secondary voltage into DC voltage.

- A control and regulation circuit drives the full bridge on the basis of output voltage
and current information using pulse-width modulation devices.

SM1600 TECHNICAL DESCRIPTION

BN 44 1015/01 Ed : A Date : 24.10.03 6/7

Data in this document is subject to change without notice and becomes contractual only after written confirmation
6 PACKAGING AND PRODUCT REFERENCE

6.1 PACKAGING

In carton.

6.2 PACKING TABLE

SM1600 packed dimensions and weight

WxDxH mm 230 x 360 x 200
Gross Weight kg 3.5
3
Volume m 0.016

6.3 PRODUCT REFERENCE

Designation SPSs Code

SM1600 B1801007000B

7 SUPPLIER

SAFT Power Systems

10, rue Jean Perrin BP359
37173 Chambray Les Tours Cedex
FRANCE
Phone : 33(0)247808860
Fax : 33(0)247280719
Internet : www.saftpowersystems.com

SAFT Power Systems offers installation, customization and technical support services.
Contact your local re-seller.

END OF DOCUMENT

SM1600 TECHNICAL DESCRIPTION

BN 44 1015/01 Ed : A Date : 24.10.03 7/7

Data in this document is subject to change without notice and becomes contractual only after written confirmation