Fu Me Scrubber Manual

SCRUBBER DATA SHEET
Project Name: Sepor Incorporated
Quantity: One
Manufacturer: Met-Pro Corporation/Duall Division
Model: FW303-64S
Dry Weight: 2,026 lbs
Operating Weight: 4,375 lbs
Air Flow Rate: 10,650 CFM
Air Temperature: 100 F
Pressure Drop: 2 w.c.
Recycle Liquid: NaOH @ pH of 10
Recycle Rate: 180 G.P.M.
Make-up Rate: 90 G.P.H. from Quench
Material of Construction: Gray Type 2 PVC
Packing Material: 2 Jaeger Tri-Pack PP (70 ft3)
Mist Eliminator Packing Material: 2 Jaeger Tri-Pack PP (16 ft3)
Liquid Distributor: (1) Bete TF96-150 PP (180 GPM @ 10.36 psi)
Differential Pressure Indicator: Dwyer #2004 Magnehelic Gauge
Flowswitch: Harwil Q-8CR/3/3F
Recycle Pump: (2) Sethco ZDX-2BS 90 GPM@ 53 TDH

3 HP 230/460/3/60 Motor
The scrubber and accessories shall be shipped to the jobsite for installation by the Contractor. Installation must be
in accordance with Operation & Maintenance Manual. Plumbing, electrical, assembly & installation are not
provided by Duall.
PACKED BED SCRUBBER
INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS
Handling and Storage.......................... 2

Installation............................... 2
Sealing Vessel Body Flanges............... 5
Principle of Operation...................... 6
Use of Fresh Water.......................... 6
Proper Handling of Chemicals..............7
Operating Log.............................. 8
Pre-Start-up Checklist...................... 8
System Start-up and Operation.............9
Mist Elim. Performance Verification11
Start-Up Checklist 13
Warranty Validation. 21
System Shut Down........................... 22
Maintaining Equipment........................ 22
Pack Cleaning Procedure...................... 24
Cleaning Mist Eliminators.....................25
Preparation of Cleaning Solutions.........26
Troubleshooting.............................27
Technical Support............................. 30
Daily Log Sheet 31
HANDLING AND STORAGE
1. Before proceeding with the assembly or operation of the system, read and understand
these instructions.
2. Inspect all equipment when it is received. Notify carrier and Duall if any damage has
occurred during shipment. No material or equipment may be returned without our prior
written consent which, if given, will include shipping instructions that must be followed.
3. When unloading or moving equipment take care to prevent injury to personnel or damage
to equipment.
a. If equipment is on a skid, use a fork lift with forks that span the full length of the
skid.
b. If using a crane or similar lifting device, use a spreader bar. Provide only vertical
force on lifting lugs provided.
4. Open crates and unpack the equipment carefully. Plastic components will break if not
handled properly.
5. Consult our prints, submittals, and scope of supply when checking for completeness of
delivered items.
6. If equipment is stored before installation:
a. Store in a clean, dry, safe area.
b. Protect from direct sunlight. Use a reflective covering and arrange it in such a
manner that air is allowed to circulate around the equipment in order to protect it
from excessive heat and moisture.
c. Cover flanges and couplings in order to prevent accumulation of dirt and moisture
in the unit.
d. Periodically rotate shafts on equipment like fans and pumps in order to protect
bearings.
INSTALLATION
1. We suggest that scrubber equipment be placed inside a heated and insulated building to
protect it from freezing in colder weather. The use of remote recirculation will permit the
installation of a self-draining scrubber outside of a building and a recirculation tank
inside the building.
2. Remove crating material and other debris from within components before assembly.
072101 2 O & M Instructions 221-18

3. Do not apply excessive force when tightening bolts on any plastic flanges. No more than
15 ft-lbs of torque should be applied.
4. Do not tighten threaded plastic fittings more than one-and-one-half turns beyond hand
tight, since excessive force will damage threads. Use a strap wrench rather than a Stilson
type wrench.
5. Support and anchor all pipe and fittings in order to prevent damage to equipment or to the
pipe itself. For pipe that is made from PVC or other thermoplastic materials, follow
guidelines established by The Plastic Pipe Institute.
6. Support and anchor all duct and components in order to prevent damage to equipment or
to the duct itself. For duct that is made from PVC or other thermoplastic materials,
follow guidelines provided by the Sheet Metal and Air Conditioning Contractors'
National Association (SMACNA) in the publication entitled Thermoplastic Duct
Construction Manual.
7. Make sure that all electrical work is done in accordance with applicable codes.
8. Do not crowd equipment. Leave room for maintenance personnel to gain access.
9. Locate the equipment near service utilities such as water, sewer, and electrical power.
Make sure that the area is properly drained and that the scrubber sump level is above the
liquid level of the receiving body in order not to hinder gravity drainage.
10. Place the vessel on a sturdy, level surface which uniformly supports the base of the
vessel. The surface must be free of debris in order to prevent damage to the vessel's
bottom. It should also extend beyond the outline of the vessel by at least twelve (12)
inches in order to accommodate anchoring. The units must be level and plumb in order
to prevent liquid distribution problems.
11. Grout or shim under hold-down flanges or lugs to prevent applying excessive stress to the
vessel when anchor bolts are tightened.
12. If scrubber is shipped in sections, attach sections together using sealant (or gaskets) and
hardware provided. Take care that alignment marks match (e.g. A-A) and that flange
covers (if any) have been removed.
13. Add packing to the assembled scrubber. In vertical units, the pack depth is specified on
the fabrication drawings. A measured indication mark should be made on the interior
surface of the vessel shell to denote the required packing depth as shown on the
fabrication drawings. Packing should be filled to this mark. In horizontal units, the
packing should be filled to a height equal to the intersection point of the scrubber body
and the overhead weir section (the area that houses the overhead spray nozzles). In other
words, packing should not extend into the overhead weir section. After start-up, all

scrubbers should be inspected for pack settling. If settling has occurred, packing should
be added to achieve the depths as described above. Do not try to force or compress the
packing.
14. Where wind loads and similar forces are expected, stabilize towers with cable attached to
hold-down flange or ring on the tower, or by attachment to external support. Use only
enough force to stabilize the column and make sure that it is plumb. Excessive force will
cause flanges to break.
15. Install the recycle pump in accordance with the manufacturer's instructions. Re-align
pump and motor to correct any change that may have occurred during shipment.
16. Connect pipe to the recycle pump as shown on the drawings. Be sure to include any seal
flush accessories that may be required. Heat trace if necessary to prevent freezing.
Do not use plant effluent or similar non-potable waters for seal flush. They may cause
fouling problems.
17. Connect drain/overflow to an appropriate drain line. Heat trace if necessary to protect
from freezing. Ensure that no flow obstructions which will disrupt operation exist.
Use a plumber's P-trap or submerge the end of the drain line. Either method will prevent
air from flowing in the drain line and interfering with proper drainage of the scrubber.
18. Connect make-up water supply line to appropriate fittings on the unit. Be sure to include
flow meters and pressure gauges as shown on the drawings. Heat trace if necessary to
protect from freezing.
19. Install chemical metering pumps in accordance with the manufacturer's instructions.
20. Connect pipe to each metering pump as shown on the drawings. Heat trace if necessary
to protect from freezing.
21. Connect tubing from pressure taps on each scrubber to the differential pressure gauge.
The low pressure line is that which is farthest from the discharge side of the fan. Support
lines to prevent collapse which could result in misleading readings. With no air flow,
adjust each gauge to the zero mark. See instructions for the particular type of gauge
being supplied.
22. Install sensors, sump heaters, flow switches, level switches, temperature switches, and
other control devices as shown on the drawings. Consult instructions for these items.
Before installing, check operation of all mechanical switches with an ohm meter to
ensure that no damage has occurred during shipment. Connect power and control cable
from these items to the proper places on the control panel or motor control center.

23. Connect power lines for fan and pumps to the proper places on the control panel or motor
control center. Make sure that motors are wired for the correct supply voltage. Provide
ample motor protection and other safety devices.
24. Connect inlet and exhaust duct to the unit.
25. Connect power lines to the disconnect switch in the control panel or motor control center.
Have electrician check your electrical connections before applying power. On three-
phase systems, check rotation before operating the system. NOTE: Do not run pumps
dry or without seal water even for short periods - as in bumping motors - since damage
to shaft seals can occur.
26. Fill the scrubber sump to its normal liquid level with water and check system for leaks
(both air and water) or other operating problems, and correct them.
27. For FW scrubbers, which include an integral fan, refer to Duall Centrifugal Exhaust
Fan O & M 221-06 for exhaust fan installation instructions.
SEALING VESSEL BODY FLANGES
Please follow these instructions carefully in order to ensure that flanges are adequately sealed
against leakage.
1. Make sure flanges are free of any foreign material; including drill shavings, dirt, old
sealant, or gasket.
2. Check orientation of the mating flanges before applying sealant. You may have to align
notches or other marks that have been placed on mating flanges.
3. Lay a bead of sealant about 1/2" to 5/8" diameter along the inside of each flange face (i.e.
inside the bolt circle). Flanges must be joined within five (5) minutes because the surface
of the sealant develops a skin which prevents adhesion to the opposing flange and makes
the seal ineffective.
4. When bringing flanges together, make sure that they come together square and that you
do not slide, rotate, or pull apart the faces. Any disturbance other than compression of
the bead will void the effectiveness of the seal. Drift pins should be used to maintain
flange alignment.
5. Tighten bolts carefully in order to avoid puckering the flange faces. Do not apply more
than 15 ft-lbs of torque. Thermoplastics such as PVC and polypropylene are pretty
flexible and not as strong as metals would be.
6. Working inside the scrubber with a putty knife or similar device, flatten sealant that is
squeezed from between flanges in order to fill in the area between the two flanges.

Apply additional sealant as required to ensure a positive seal. Wait 24 hours before
adding packing media in order to allow the sealant to cure.
PRINCIPLE OF OPERATION
Contaminated air is introduced to the packed bed scrubber. As it travels through the scrubber the
air mixes with scrubbing solution which falls by gravity from the top of the bed. Within the
scrubber, aerosols and vapors are transferred to the scrubbing liquid in accordance with various
chemical and mechanical principles. Cleaner air is exhausted to the atmosphere, while the
scrubbing liquor is either discharged to a wastewater treatment system - if its absorptive capacity
has been exhausted - or recycled.
Aerosols are removed from the air stream by impaction with the packing material. Water or
aqueous solution flushes the packing to keep it clean. Removal efficiency is dependent on
particulate size and density as well as the velocity of air through the scrubber.
The rate of transfer of a vapor from air to water is dependent on several factors. Counter-current
operation maximizes the difference in concentration of the contaminant compounds between air
and water. It is this difference (a concentration gradient) which is the driving force for the
transfer. In cross-current flow, the gradient varies both in the direction of flow and in a radial
direction.
A reaction between the absorbed vapor and chemicals in the scrubbing solution transforms the
vapor into a species that does not inhibit further absorption of that vapor. This action increases
the capacity of the scrubbing solution to absorb the vapor and allows us to recirculate the
solution. Failure to produce a reaction makes it necessary to use larger volumes of water on a
once-through basis.
In order to facilitate occurrence of the reactions mentioned above, it is usually important that the
proper type and amount of chemicals are added to the scrubbing solution. This can be done
automatically or by manual control. In some cases we operate two scrubbers in series. This
allows us to use different chemicals in each stage in order to capture complex mixtures of odors
and other contaminants.
Fresh water is added to the scrubbing solution in order to replace water lost by evaporation and
to prevent excessive accumulation of any absorbed vapors or products of reaction. The resultant
wastewater generally has relatively high concentrations of various salts. It may also have high or
low pH because of the treatment chemicals it contains.
USE OF FRESH WATER
When water is recirculated, addition of fresh water is necessary to purge contaminants that
accumulate and to replace evaporation losses. Potable water may also be required to flush
mechanical seals.

As the concentration of contaminants builds up in a recirculated solution they will produce
several undesirable effects. They may hinder further absorption of a compound. They may
increase the potential for scale formation. They may precipitate from solution, forming a sludge
on the bottom of the recycle tank.
The rate of water addition depends on the type and amount of contaminants that are present.
Estimates of this quantity can be made, but they should be revised as experience with the
application is gained.
The gas coming into the scrubber is usually not saturated with water vapor, but the exhaust will
be saturated. Evaporation reduces the volume of the recycle scrubbing solution, causing an
increase in the concentration of contaminants and subsequent increase in the type of problems
mentioned above.
Water may be added to the recycle tank either continuously or on a periodic basis. Continuous
addition with overflow is preferred because it helps to maintain a more steady solution
chemistry. If the purge rate is properly balanced, no more water is used than if the scrubbing
solution is discharged and made-up periodically.
In batch treatment, all or part of the solution is released periodically and that volume is made up
with fresh water and chemical. This process is done either manually or automatically.
Evaporation losses are made up by means of a float valve, or a differential level control
assembly.
Finally, fresh water is necessary to flush certain types of mechanical seals in order to protect the
seals from excessive heat or from chemical attack. This water should only be supplied when the
pump is running, and it could replace part of the purge/make-up water. Sometimes a solenoid is
used to interlock addition of seal flush water to the operation of the pump.
PROPER HANDLING OF CHEMICALS
The chemicals being added to the scrubbing solution may (especially in their concentrated form)
irritate or burn skin, eyes, and mucous membranes, and may stain or destroy clothing. A
Material Safety Data Sheet (MSDS) for each chemical should be obtained from your supplier.
Observe recommended handling practices. In general:
- Wear safety glasses or goggles, gloves, and protective clothing when working with
the chemicals or equipment which contains or transports them.
- Do not add water to concentrated chemical solutions. Dilution is accomplished by

adding the chemical to water. Since a great deal of heat may be released by this
action, take care to control the rate of addition to allow the heat to dissipate.
- Do not add acids to solutions of hypochlorite. Chlorine vapors may be released.

Use caustic to maintain solution pH.

- Do not mix strong acids with strong alkali. Heat of reaction could cause the solution to
boil.
- Do not mix strong oxidizing agents with organic chemicals. Explosive reactions may
result.
- When disposing of chemicals, treat them as hazardous wastes.
OPERATING LOG
Duall suggests that you maintain a record of operating data in order to facilitate troubleshooting
and to ensure that proper maintenance is done at regular intervals. The frequency of these
observations will vary according to the application. For systems that are operated daily (whether
intermittent or continuous), the maximum interval should be no more than one week. The
Operator should record:
1. Air flow rate (velometer reading)

2. Air pressure drop
3. Recirculation rate
4. Fresh water make-up rate or usage
5. Composition of scrubbing solutions (read meter/chemical analysis)
6. Chemical usage (read meter/estimate volume)
7. Comments regarding operation or any changes in procedure
8. General quality of stack emissions (i.e., opacity, acidity, misting, etc.)
9. Date and time of these observations
PRE-START-UP CHECKLIST
The tasks on this check list must be completed by the installer before scheduling start-up of
equipment.
1. Packing and mist eliminator installed to proper height

2. Spray headers and spray nozzles installed
3. Make-up water piped to scrubber
4. Plumbing connections made and leak tested
5. Duct connections made and leak tested
6. Pump motor wired to correct voltage
7. Pump rotation correct
NOTE: It is important that the pump be bump started according to the pump
manufacturer installation manual, as damage may occur if done incorrectly.
8. Seal water flush system installed
9. Seal water piped to recycle pumps
10. Pump suction and discharge piping complete
11. pH & ORP probes installed and wired
12. Flow switches and flow meter installed and wired
13. Fan motor wired to correct voltage

14. Fan rotation correct
15. All fan accessories installed
16. Ductwork completely installed
17. All dampers operating properly
18. Ductwork cleaned
19. Correct voltage supplied to the panel
20. All external devices wired to the panel
21. Leak check system with water prior to adding chemicals
SYSTEM START-UP AND OPERATION
1. Shut the drain valve and fill the scrubber sump to the level of the overflow with fresh
water.
2. Calibrate and install pH and ORP probes (if provided). Adjust set points to control
operation of chemical pumps as necessary. Instructions for calibration and adjustment of
set points are found in the manuals for this equipment.
Chemical analysis is required in order to identify the correct ORP setting for a particular
application.
Before removing the protective rubber caps on the probes, make sure that the probes will
remain submerged after installation. This ensures that the probes will not dry out and
become useless. Save the caps.
3. Place selector switches for all chemical pumps in AUTO position. The pumps will not
operate unless the recycle pump is operating.
4. Open valves in the recirculation loop. If the recycle pump has a water flush seal, start
seal water flow and verify that there are no system leaks. The seal water flush should be
flowing whenever the pump is running. Consult the pump manual for rates and
pressures.
5. Start the recycle pump with the discharge valve closed, or nearly closed. As the pump
comes up to speed, slowly open the discharge valve. This procedure will prevent damage
to the liquid distributor that is caused by water hammer.
Check for proper operation and verify that there are no system leaks. If a flow meter has
not been provided, the flow rate may be determined if the pressure drop and flow
characteristics of the spray nozzle are known. Avoid pressure drops above 5 to 10 psig in
order to prevent excessive carryover.
6. Open dampers in the exhaust system and start the fan. Check to ensure that it is running
properly. Adjust dampers to produce the desired flow rate. A velometer (pitot tube with
Magnehelic differential pressure gauge) indicates flow rate according to the formula:
Flow Rate (CFM) = Velocity (FPM) * Duct Area (SQFT)

7. Start fresh water to the collection sump. The water level must be kept at the level of the
overflow connection; either by continuous addition of purge water or by periodic addition
of make-up water.
8. Check for misting out the stack. If misting is occurring, immediately turn off the unit and
contact the factory.
9. The scrubber is ready to begin treating contaminated air, however, do not place a
system in service without providing written verification to Duall personnel that the
system has been properly installed and started up. Failure to do so voids all
warranties.

MIST ELIMINATOR PERFORMANCE VERIFICATION
The following procedure should be followed immediately when placing any scrubber or mist
eliminator in service:
1. Verify that the airflow through the unit is within 5% of the design value using a standard
pitot tube or equivalent in accordance with the 22nd Edition of the Industrial Ventilation
Manual.
2. Verify that the pressure drop through the unit is within 15% of the design value by noting
the reading on the Magnehelic gauge provided by Duall.
3. Obtain a 4-5 ft. long section of Sch. 80, 1-1/2 in. diameter PVC pipe. If the air stream
temperature after the scrubber or mist eliminator is expected to be > than 130 deg. F, use
Sch. 80 CPVC pipe.
4. Obtain an 8-10 in. long section of litmus (pH) paper, and tape it lengthwise to the end of
the pipe. (Duall O & M instructions were supplied with (4) samples of litmus paper.)
5. Insert the pipe into one of the 2 in. diameter test ports provided by Duall in the duct after
the scrubber or mist eliminator and before the exhaust fan, or in the stack for an FW style
or positive pressure unit, so the middle of the pH paper is roughly at the center of the duct
and pointed into the airstream. Refer to the sketch on page 12. Keep the pipe inserted for
approximately 1 minute. Then remove the pipe and observe the pH paper for noticeable
spots. A 2 x 10 strip of paper may show 5-10 spots without being indicative of a
problem. If more than (5) spots are present, then some mist may be in the airstream. Use
the color chart for the pH paper to determine to determine if the mist is acidic, basic or
neutral. Shut down the unit, and notify Duall immediately with these results.
6. If mist is not detected then repeat the above procedure # 5 using the second 2 in. diameter
test port located on the duct 90 deg. from the first port.
NOTE: If Duall did not provide interconnecting duct from the scrubber or mist
eliminator to the fan, then the customer-supplied ducting must contain (2) 2 in. diameter
fittings located in a straight run 90 deg. apart and 2.5-5.0 duct diameters downstream
from the scrubber or mist eliminator, or in the stack for FW style or positive pressure
units.
7. To validate the equipment warranty, a signed copy of page 21, Field Service Completion
and Warranty Validation Form, must be returned to Duall within (7) business days of
start-up. Send the form to: Duall Division/Met-Pro Corporation, 1550 Industrial Dr.,
Owosso, MI 48867, Ph (989)725-8184, FAX (989)725-8188.

DUALL EQUIPMENT START UP CHECKLIST
Customer Job No.
Start-Up Technician Date
SCRUBBER
Check that the scrubber is properly set, anchored, and stabilized.
Check that number, size, arrangement, and elevation of all nozzles,

access doors, fittings, and couplings are as shown on the drawings.
Note any unusual features.
Check that proper service, as shown on the drawings, is applied to

each nozzle, fitting, or coupling.
Check that packing is correct type and installed to proper level as

shown on drawings.
Check that spray nozzles deliver proper spray pattern. Number is as

shown on drawings.
Check that liquid level is adequate and that level controls are
functioning properly.
Check that body flanges are properly sealed.
Check that the mist eliminator is properly installed including hold

downs when required. By use of litmus paper wands, verify that mist
eliminator is functioning properly without bypass or process mist
carryover.
Measure and record air flow and differential pressure across pack
and/or eliminator. Note method of measurement and instruments used.

Customer Job No.
SCRUBBER (Continued)
Flow Meters
Piping - Recycle
Freshwater / Level Control
Chemical Addition
Drain / Overflow
RECYCLE PUMP
Check that suction and discharge piping are properly sized and
plumbed. Record size and material of construction. Note any unusual
features.
Check that seal water flush system is plumbed as shown on drawings and
properly adjusted when provided.
Ensure that bearing frame housing has proper lubricant level when
horizontal pumps are provided. Note type of lubrication (bearings).
Using a straight edge, check that alignment of the coupling is

correct.
Using a carpenter's level or similar device, check that the pump base
is level, and that it is properly installed and grouted.
Check that pump rotation is as required. Note direction from drive

side.

Customer Job No.
RECYCLE PUMP - Continued
Record motor amperage and voltage at design conditions. Compare to

motor nameplate. Note method of measurement and instruments used.
Measure and record pump flow rate, discharge pressure, and shut-off
head. Note method of measurement and the instruments used.
RECYCLE PUMP NAMEPLATE DATA
Record pump serial number and nameplate data.
Model Size
Flow Rate Impeller Diameter
Discharge Head Maximum Pressure
Serial No:
Record motor nameplate data.
Manufacturer:
Model No: Serial No:
Rated HP: Frame:
Enclosure: Poles:
Voltage: Phase: Cycles:
Synchronous Speed: Speed @ Rated Load:
Service Factor: NEMA Design:

Customer Job No.
RECYCLE PUMP NAMEPLATE DATA - Continued
Insulation Class: N.E.C. Code:
Max. Amb. Temp: Temp. Rise:
Time Rating:
Nominal Efficiency: Nominal Power Factor:
Type of Bearing: Lube or, Sealed for Life
BLOWER
Check that inlet and outlet duct are properly sized and installed.
Record size and material of construction. Note any unusual features.
Check alignment of sheaves with straight edge. Record number of belts

and compare to the requirements of the application. Check belt
tension and adjust if necessary.
Using a tachometer, measure and record fan shaft speed. Observe fan
rotation. Record direction as seen from drive side.
Record motor amperage and voltage at design conditions. Compare to

motor nameplate.
Check fan for unusual vibration. Record method and observations.
Measure and record air flow rate and fan static pressure. Note
method of measurement and instruments used. Note location of the test
port(s).

Customer Job No
BLOWER NAMEPLATE DATA
Record fan serial number and nameplate data. Need actual also.
Flow Rate Impeller Speed
Static Pressure Serial No
ACTUAL
Flow Rate Impeller Speed
Static Pressure
Manufacturer:
Rated HP: Frame:
Enclosure: Poles:
Voltage: Phase: Cycle:
Time Rating:
CHEMICAL METERING PUMP
Check that suction and discharge piping are properly sized and
plumbed. Note size and material of construction. Note any unusual
features.
Check pump gearbox lubricant level and adjust as necessary.
Using a carpenter's level or similar device, check that the pump base
is level, and that it is properly installed and grouted.

Customer Job No.
Check that the pump rotation is as required.
Measure and record pump flow rate, discharge pressure, and shut-off
pressure. Note method of measurement and the instruments used.
Motor amperage.
Injector.
Back pressure valves.
Calibration columns.
Relief valves.
Suction and discharge lines correctly installed.

Customer Job No.
CHEMICAL METERING PUMP NAMEPLATE DATA
Record pump serial number and nameplate data.
Model Serial No:
Flow Rate Impeller Diameter
Discharge Head Maximum Pressure
Manufacturer:
Rated HP: Frame:
Enclosure: Poles:
Voltage: Phase: Cycles:
Time Rating:
Amperage Draw:

Customer Job No.
SYSTEM CONTROLS
Calibrate pH probes using fresh buffer solutions and methods shown in

O&M instructions.
Check ORP probes. Record potential of freshly-prepared solution of pH

4 buffer that is saturated with hydro quinone.
Check function and test operation of all alarms and interlocks.

Compare to P&ID and electrical drawings and sequence of operation.
Note any deviations from specified system.
Check and adjust to proper value the set points of safety devices.
Check size of motor overload protective devices. Note any deviations

from specified system.
Chemistry: pH ORP Other
PLC
Analyzer(s)
Level Switches
Solenoid Valves
Flow Switches
Sump Heaters
NOTE: Always "LOCK OUT" panel before opening.

MIST ELIMINATION AND WARRANTY VALIDATION FORM
CUSTOMER: JOB NO.:

EQUIPMENT TYPE: DATE:
COMMENTS:
Having authority to accept or reject any aspect of this project and/or change order, I acknowledge that all
materials required by the contract have been provided by Met-Pro Corporation Duall Division. I
acknowledge that start up has been completed and the scrubber is functioning properly without
process mist carryover.
I have also inspected all material and labor and confirm that it is of acceptable quality and meets the
requirements of the specification.
CUSTOMER START-UP ENTITY IF DIFFERENT FROM CUSTOMER

Signed: Signed:
Date: Date:
Name Name
and Title: and Title:
Authorized Authorized
Representative of: Representative of:
To validate warranty, this form must be signed after proper start up and returned along with
acceptable litmus paper sample to:
Duall Division / Met-Pro Corporation

1550 Industrial Drive
Owosso, MI 48867
Phone: (989)725-8184 Fax: (989)725-8188

E-Mail:dualldiv@shianet.org

SYSTEM SHUT DOWN
1. Turn off fan and all pumps.
2. Shut off seal water and make-up water.
If the system is to be down for an extended period (2 to 4 weeks or longer), follow these
additional steps:
3. Remove probes and cover them with the protective cap in which they were shipped. To
prevent damage due to dehydration of the sensing elements, place a few drops of water in
the cap before the probe is covered. The probes must not be subjected to freezing; store
above 32oF.
4. Flush the chemical lines and chemical pumps with clean water, and then drain the entire
chemical addition system. Fill the pump housing with antifreeze if appropriate.
5. Drain the scrubber sump completely and then fill the sump to the overflow level with
clean water. Recirculate for approximately 5 to 10 minutes. Drain the scrubber. Do
not drain the scrubber without first verifying that an atmospheric vent is provided. If the
inlet or outlet ducting is open to the atmosphere, this will provide adequate venting.
6. Fill the recycle pump housing with antifreeze if appropriate (approximately one cup is
required). Drain seal water lines (if applicable).
7. Shut off power to the control panel or motor control center.
MAINTAINING EQUIPMENT
Except for components that need periodic lubrication, preventative maintenance is not required
for the scrubber system. Daily inspection of the system is encouraged in order that corrective
maintenance, as outlined below, is not postponed.
Liquid Distributor
Spray nozzles should be inspected after the first week of operation and monthly thereafter. The
spray pattern should be uniform and cover a full 360o arc in order to prevent problems related to
poor liquid distribution. Also inspect nozzles for accumulation of scale or slime.
To correct a defective spray pattern stop flow to the unit, remove the header and clean each
affected nozzle. Depending on the condition of the nozzle, chemical or mechanical cleaning may
be necessary. Replace the header and resume operation, making sure that the defects are
corrected.

Packing
Inspect the packing each month for accumulation of sludge, scale, or slime. Pressure drop
increases when the packing becomes fouled. Packing should be cleaned before the pressure drop
exceeds the clean-pack pressure drop by 50 percent or more, or when visual inspection indicates
that cleaning is necessary.
It is usually possible to clean the unit by recirculating a cleaning solution instead of the normal
scrubbing solution. This procedure is outlined below. All other chemical feeds must be turned
off during cleaning. Before attempting to clean the unit, analyze the material causing the
problem in order to determine its nature.
Mist Eliminator
Inspect the mist eliminator each month for accumulation of sludge, scale, or slime. It should be
cleaned before the pressure drop exceeds that which existed on the clean unit by 1/4" w.g., or
when visual inspection indicates that cleaning is necessary. The procedure is outlined below.
Recycle Pumps
Periodic lubrication of bearings, and inspection of pumps for leakage around the shaft and for
excessive vibration is required. Mechanical seals should not leak, but a steady drip rate is
required when packing is used. Adjust the packing gland per the manufacturer's instructions.
Follow maintenance instructions which are included elsewhere in this manual.
Since the pump impeller can become fouled by solids or by formation of scale, it may be
necessary to clean the pump as well as the packing. This is easily accomplished since the recycle
pump is generally used during cleaning of the pack, and it is exposed to the same cleaning
chemicals. In the worst case, it may be necessary to open the pump casing and remove the
solids.
Exhaust Fans
Check for excessive vibrations and excessive bearing temperature. Periodic lubrication of
bearings is required. Inspect drive belts for proper tension and for wear. Follow maintenance
instructions which are included elsewhere in this manual.
Chemical Metering Pumps
Solenoid-actuated diaphragm pumps do not require more than periodic inspection. Check at
approximately on month intervals to see that delivery rate is per design. In addition to these
procedures, hydraulically-actuated pumps must be checked for proper oil level, and the lubricant
must be replaced in accordance with the manufacturer's instructions which are found elsewhere
in this manual.

Most failure to deliver problems involve plugged or otherwise nonfunctional check valves, or
failure to maintain prime. If check valves must be removed in order to inspect or clean them, be
sure to follow the maintenance instructions and the procedures for proper handling of chemicals
which are found elsewhere in this manual.
Sensors/Probes
Probes must be checked periodically in order to ensure that they are giving accurate readings.
This should be done on a weekly basis. The easiest way to check accuracy of the readings is to
perform an independent analysis of the scrubbing solution and compare the results to those of the
system controller.
If this cannot be done, if the results do not compare, or if it has been several months, it will be
necessary to calibrate the analyzer. Consult the pH/ORP Control section of this manual for
details. Before removing probes from a pipe or tank, be sure that valves are closed and pressure
is relieved in order to prevent loss of fluid and possible injury.
Instability can be introduced by ground loops, air bubbles flowing past the sensor, and by
improper wiring methods (e.g. loose connections or close proximity of control and power wires).
PACK CLEANING PROCEDURE
The procedure for cleaning the packing in place is as follows:
1. Take the unit off-line. Shut down the recycle pump.
2. Open the drain and discharge the entire contents of the sump to a suitable wastewater
treatment or disposal system.
3. Rinse the unit once by filling the sump with clean water, running the recycle pump for at
least one half hour, and then draining. This liquid should also be discharged to a suitable
wastewater treatment or disposal system.
4. Close the drain valve and fill the sump tank with the cleaning solution. Start the recycle
pump.
5. Recirculate the solution through the scrubber for at least 3 to 4 hours, although 8 to 10
hours is preferred for best efficiency.
6. Stop the recycle pump, drain the sump, and inspect the packing. If the packing still needs
cleaning, repeat the procedure.
7. If the packing is clean, refill the sump with fresh water and run the recycle pump for a
few minutes in order to rinse the unit. Drain the sump and repeat with fresh water.
Finally, drain the sump again.

8. Inspect the sump and remove any foreign matter that may have accumulated. The unit is
then ready for start-up.
If the packing must be removed for cleaning, proceed as follows:
1. Take the unit off-line. Shut down the pump.
2. Open the drain and discharge the entire contents of the sump to a suitable wastewater
treatment or disposal system.
3. Rinse the packing material once by recirculating fresh water.
4. Prepare a cleaning solution as outlined below.
5. Open access doors and remove the packing media, placing the elements into a cleaning
tank.
6. Flood the tank with cleaning solution and let stand for 3 to 4 hours, although 8 to 10
hours is preferred for best efficiency. During this time, maintain concentration in the
solution by adding chemical as needed. Agitation of the solution is helpful.
7. When the elements are clean, drain the cleaning tank and refill with fresh water in order
to rinse the media. Repeat with fresh water. Finally, drain the cleaning tank again.
8. Remove the media from the cleaning tank and place it in the scrubber. The unit is ready
for normal start-up.
CLEANING MIST ELIMINATORS
Mist eliminators are manufactured with a variety of media elements. Chevron blades, random-
dumped packing, and mesh pads are all used.
If the scrubber has a washdown nozzle for the mist eliminator section, or if a cleaning nozzle can
be inserted through the spray header access port, the procedure for cleaning is as follows:
1. Turn pump motor off. Drain the sump.
2. Using only fresh water, wash down the mist eliminator for about five to ten minutes, or
until the water from the drain is clean.
3. With inspection doors open, allow the mist eliminator to drain for several hours. The
media must be dry before it is placed back into service.
4. Proceed with normal start-up.

5. Check the outlet stack while the unit is in operation. Some misting may occur for a
short period of time. If it lasts for more than fifteen or twenty minutes, turn off the
unit and immediately contact the factory.
6. If this procedure does not work, the mist eliminator must be removed in order to provide
adequate washing and drying.
If the normal washdown procedure does not work, the media elements must be removed in order
to provide adequate washing and drying. The procedure for cleaning is as follows:
1. Turn pump motor off. Drain the sump.
2. Prepare cleaning solution as outlined below.
3. Open access doors and remove mist eliminator media, placing the elements into a
cleaning tank. If there are no access doors, it will be necessary to remove the elements
through the exhaust outlet of the vessel, or to construct an access port from which to
remove the elements.
4. Flood the tank with cleaning solution and let stand for 3 to 4 hours, although 8 to 10
hours is preferred for best efficiency. During this time, maintain concentration in the
solution by adding chemical as needed. Agitation of the solution is helpful.
5. Mesh pads should be cleaned by soaking to ensure that all layers of the pad are exposed
to the cleaning solution. Flexing the pad and/or alternately dipping and withdrawing it
from the solution is effective in loosening scale.
If plugging affects only the surface layers of the pad, it is possible to use high pressure
(up to 250 psig) and high volume washing to mechanically remove material. Wash only
from the front side of the pad.
6. When the elements are clean, drain the cleaning tank and refill with fresh water in order
to rinse the media. Repeat with fresh water. Finally, drain the cleaning tank again.
7. Remove the media from the cleaning tank and place it in the scrubber. The unit is ready
for normal start-up.
8. Check the outlet stack while the unit is in operation. Some misting may occur for a short
period of time. If it lasts for more than fifteen or twenty minutes, turn off the unit and
immediately contact the factory.
PREPARATION OF CLEANING SOLUTIONS
Prepare a volume of solution to fill the sump to its normal liquid level, or to fill a cleaning tank.
The temperature of this solution should not exceed 120oF.

Dilute acid will remove scale or sludge caused by elements that form insoluble carbonates,
sulfates, or hydroxides.
A 20% solution of sulfamic acid (HSO3NH2) is prepared by dissolving 1.8 pounds of dry
sulfamic acid per gallon of solution.
Hydrochloric (muriatic) and sulfuric acids are prepared by adding two (2) gallons of 30%
acid per 100 gallons of solution.
A chlorine solution will remove deposits caused by growth of microorganisms (slime). Chlorine
gas may be released if the pH of solution is lowered.
A 2% solution of hypochlorite is prepared by adding 13 gallons of 15% hypochlorite per

100 gallons of solution.
Other cases than those mentioned above will require individual analysis. It will be necessary to
select a cleaning agent that is compatible with the materials of construction, that is effective for
the particular foulant, and that is safe to use.
TROUBLESHOOTING
This guide should help you to resolve problems which operators may have if various parts of the
system fail or are not maintained. Problems with auxiliary equipment should be resolved by
consulting manuals for the particular component.
1. Low Removal Efficiency
If the scrubber is not removing contaminants in accordance with the design basis, you
should check for:
a. Chemical out of range - consult appropriate section of this guide.
b. Low liquid flow rate - consult appropriate section of this guide.
c. Low water make-up/overflow rate - increase rate to prevent excessive accumulation

of reaction products that inhibit absorption or reaction.
2. Fouled Internals
Some scale formation or sludge accumulation is to be expected. Periodic cleaning is

necessary to prevent its becoming excessive. Scale formation may be excessive because
of:
a. Too high chemical concentration - clean affected items and reduce chemical level in
the recycle liquid to prevent crystallization.
b. Low water make-up rate - clean affected items and increase rate to prevent excessive

accumulation of compounds which form scale in the scrubbing liquid.
c. Make-up water has high scale potential - clean affected items and install water
conditioning equipment.
3. Chemical Out of Range
This condition indicates that the chemical feed system or the solution blowdown system
is not operating properly. You should check for:
a. Lack of chemical - the storage tank may be empty, the pump suction line may not be
in the liquid, or the pump suction or discharge lines may be blocked.
b. Metering pump not operating properly - check connections to power and controller.
Consult pump manual for other details.
c. Controller not operating properly - check connections and set points. Consult
controller manual for other details.
d. Probe not operating properly - check connections, try to calibrate and/or clean.
Consult probe manual for other details.
e. Metering pump operates but cannot keep up with demand - pump could be
undersized due to reduction in chemical strength or increase in scrubber loadings.
NOTE: A change in loadings or in the character of the contaminant may require re-
evaluation of operating mode, including set points, chemical concentration, or type
of chemical.
f. Blowdown valve not operating properly - check power and control connections; try
to operate manually. Consult valve manual for other details.
4. Low Liquid Flow Rate
Variations in the liquid flow rate can have both good and bad effects. If the liquid flow
rate deviates from design flow by more than 5 percent, you should check for:
a. Pump problems - due to electrical or mechanical defects. Consult pump manual.
b. System pressure too high - due to obstruction such as partially closed valve or
plugged nozzle.
c. Control panel upset - due to damaged switch, delay timer, or interlock.

5. Low Air Flow Rate
Variations in air flow rate can have both good and bad effects. If the air flow rate
deviates from design flow by more than 5 percent, you should check for:
a. Fan speed too low - due to loose belt, wrong size drive sheaves, motor faults.
Correct drive problem.
b. System pressure too high - due to obstruction such as closed damper, fouled
packing, or foreign object in air pathway. System changes such as additional duct or
equipment can increase static pressure losses. Remove obstruction or change fan to
accept higher load.
c. Scrubbing solution foaming - due to type and concentration of compounds being

absorbed. Correct by use of anti-foam or by changes in the process.
6. High Differential Pressure/Flooding
Excessive pressure loss through the packing or flooding of the packing with liquid are
indicative of problems that must be corrected. You should check for:
a. Fouled packing - due to accumulation of scale, slime, or other material on the

packing. Requires chemical or mechanical cleaning.
b. High air and/or liquid flow rate - due to improper sizing or control of fan and pump
systems. Adjust to design rates.
7. Odorous Exhaust
If odors are detected at the exhaust of an odor control scrubber, you should check for:
a. Proper solution chemistry. If the control parameters are within their proper limits, it
may be necessary to re-evaluate the chemical requirements of the application.
b. Proper recycle and air flow rates.
c. Plugged nozzles or fouled packing.
When chlorine is used in the scrubbing solution its odor may be detected at the scrubber exhaust.
It disperses quickly and should not cause any problems. If excessive chlorine odor is detected,
you should check for proper solution pH and chlorine concentration.
8. Odorous Effluent
The overflow (purge) water should be odourless, or nearly odorless. If it is not, you
should check for:

a. Proper solution chemistry. If the control parameters are within their proper limits, it
may be necessary to re-evaluate the chemical requirements of the application.
b. Low make-up water rate.
9. Misting from Scrubber
a. Check pressure drop and inspect the mist eliminator for fouling. Clean if required.
b. Verify air flow rate.
c. Inspect mist eliminator for bypass or process mist carryover.
d. Verify mist eliminator media type including visual verification that mist eliminator
is not dislodged.
e. If misting continues, immediately shut down the unit and contact the factory.
TECHNICAL SUPPORT
In case of problems or questions concerning the operation of this equipment, contact us at:
Met-Pro Corporation
Duall Division
1550 Industrial Drive
Owosso, Michigan 48867
Phone: (989)725-8184 / Fax (989)725-8188
E-Mail Address: dualldiv@shianet.org
##########

Daily Log Sheet
Scrubber Model #
Duall Project #
Operator
Date/Time
pH Reading
ORP Reading MV
CL2 Reading PPM
Recycle Pump Flow Rate GPM
Recycle Pump Discharge Pressure PSI
Make-Up Rate GPM
Scrubber Differential Pressure W.C.
Air Flow Rate, CFM
Stack Emission Quality
20% NaOH Usage, gph
15% NaOCl Usage, gph
93% H2 SO4 Usage, gph

Sethco Model ZDX-3BS
90 GPM @ 53' THD
SETHCO
BEARING FREE
SEALLESS
VERTICAL PUMP
FLOW CURVE
MODEL ZDX 3BS
0 60 120 180 240 300 360 420 LPM (50 Hz)

HEAD
Ft. M
M Ft. 0 12 24 36 48 60 72 84 96 108 GPM (50 Hz) 50 Hz. 50 Hz.
60 Hz. 60 Hz.
36 120 90 27
33 24
105 75
30
HP 21
27 90
60 Hz 50 Hz 60
24 18
8 4.6
75
21 7 4.0 15
45
18 60 6 3.5
12
15 5 2.9
45
30 9
12 4 2.3
9 30 3 1.7 6
6 2 1.2 15
15 3
3 1 .58
0 0 0 0
0 12 24 36 48 60 72 84 96 108 120 132 GPM (60 Hz)
0 60 120 180 240 300 360 420 480 LPM (60 Hz)
TF
Scrubber Spray Nozzle
TF96-150 PP
SPIRAL
Wide Range of Flows and Angles

DESIGN FEATURES SPRAY CHARACTERISTICS
The original spiral nozzle Wide range of flow rates and spray
High energy efficiency angles
One piece/no internal parts Fine atomization
Clog-resistant performance Spray patterns: Full and Hollow Cone
High discharge velocity Spray angles: 50 to 180
Male connection standard; female Flow rates: 0.5 to 3320 gpm
connection available by special order (Higher flow rates available)
60, 90, 120 Metal
Full Cone 60 (NN) Full Cone 90 (FCN) Full Cone 150/170 60, 90, 120 150, 170
TF Full Cone Flow Rates and Dimensions

Full Cone, 60 (NN), 90 (FCN or FFCN), 120 (FC or FFC), 150 and 170 Spray Angles, 1/8" to 4" Pipe Sizes
Operation above High PSI operation Approx. (in.) Wt. (oz.)
60 PSI not recom. recom. for Metal
for PTFE Only Free Dim. (in.) for 60 90
Male Available GALLONS PER MINUTE @ PSI
Pipe Nozzle Spray Angles K 5 10 20 30 40 50 60 80 100 200 400 Orif. Pass. Metal Only* 120
Size Number 60 90120 150170 Factor PSI PSI PSI PSI PSI PSI PSI PSI PSI PSI PSI Dia. Dia. A B C Metal Plas.
TF6 60 90 120 150 170 0.221 0.495 0.70 0.99 1.21 1.40 1.57 1.71 1.98 2.21 3.13 4.43 0.09 0.09
1/8 1.69 0.56 1.00 0.20
TF8 60 90 120 150 170 0.411 0.919 1.30 1.84 2.25 2.60 2.91 3.18 3.68 4.11 5.81 8.22 0.13 0.13
TF6 60 90 120 150 170 0.221 0.495 0.70 0.99 1.21 1.40 1.57 1.71 1.98 2.21 3.13 4.43 0.09 0.09
1/4 TF8 60 90 120 150 170 0.411 0.919 1.30 1.84 2.25 2.60 2.91 3.18 3.68 4.11 5.81 8.22 0.13 0.13 1.88 0.56 1.25 0.20
TF10 60 90 120 150 170 0.632 1.41 2.00 2.83 3.46 4.00 4.47 4.90 5.66 6.32 8.94 12.6 0.16 0.13
TF6 60 0.221 0.495 0.70 0.99 1.21 1.40 1.57 1.71 1.98 2.21 3.13 4.43 0.09 0.09
TF8 60 0.411 0.919 1.30 1.84 2.25 2.60 2.91 3.18 3.68 4.11 5.81 8.22 0.13 0.13
TF10 60 0.632 1.41 2.00 2.83 3.46 4.00 4.47 4.90 5.66 6.32 8.94 12.6 0.16 0.13
TO ORDER: specify pipe size, connection type,
3/8 TF12 60 90 120 150 170 0.949 2.12 3.00 4.24 5.20 6.00 6.71 7.35 8.49 9.49 13.4 19.0 0.19 0.13 1.88 0.69 2.38 1.63 0.25
nozzle number, spray angle, and material.
TF14 60 90 120 150 170 1.28 2.86 4.05 5.73 7.01 8.10 9.06 9.92 11.5 12.8 18.1 25.6 0.24 0.13
TF16 60 90 120 150 170 1.68 3.75 5.30 7.50 9.18 10.6 11.9 13.0 15.0 16.8 23.7 33.5 0.28 0.13
TF20 60 90 120 150 170 2.61 5.83 8.25 11.7 14.3 16.5 18.4 20.2 23.3 26.1 36.9 52.2 0.36 0.13
TF24 60 90 120 150 170 3.81 8.52 12.1 17.0 20.9 24.1 26.9 29.5 34.1 38.1 53.9 76.2 0.43 0.19
1/2 2.50 0.88 3.06 3.00 0.50
TF28 60 90 120 150 170 5.22 11.7 16.5 23.3 28.6 33.0 36.9 40.4 46.7 52.2 73.8 104 0.53 0.19
3/4 TF32 60 90 120 150 170 6.64 14.8 21.0 29.7 36.4 42.0 47.0 51.4 59.4 66.4 93.9 133 0.60 0.19 2.75 1.13 3.50 5.50 0.88
TF40 60 90 120 150 170 10.6 23.7 33.5 47.4 58.0 67.0 74.9 82.1 94.8 106 150 212 0.77 0.25
1 3.63 1.38 4.38 8.50 2.50
TF48 60 90 120 150 170 15.0 33.6 47.5 67.2 82.3 95.0 106 116 134 150 212 300 0.93 0.25
TF56 60 90 120 150 170 20.4 45.6 64.5 91.2 112 129 144 158 182 204 288 408 1.09 0.31 5.38
1 1/2 TF64 60 90 120 150 170 26.7 59.7 84.5 120 146 169 189 207 239 267 378 534 1.29 0.31 4.38 2.00 5.38 22.0 4.25
TF72 60 90 120 150 170 30.4 67.9 96.0 136 166 192 215 235 272 304 429 607 1.32 0.31 5.63
TF88 60 90 120 150 170 44.3 99.0 140 198 242 280 313 343 396 443 626 885 1.64 0.44 5.63 2.50 5.88 46.0 8.00
2 1
TF96 60 90 120 150 170 55.9 125 177 250 306 354 395 433 500 559 791 1120 1.64 0.44 6.88 2.50 7.00 54.0 9.00
1
TF112 60 90 120 81.0 181 256 362 443 512 572 627 724 810 1150 1620 2.00 0.56
3 1 8.63 3.50 114 20.0
TF128 60 90 120 107 239 339 480 588 679 759 831 960 1070 1510 2150 2.30 0.56
1
4 TF160 60 90 120 166 371 525 742 909 1050 1170 1290 1480 1660 2350 3320 3.15 0.63 10.1 4.50 169 27.0
Flow Rate (GPM ) = K

````
PSI *Dimensions are for bar stock, cast sizes may vary. 1
Three turn nozzles
Standard Materials: Brass, 316 Stainless Steel, PVC, Polypropylene and PTFE (Poly. not available for TF6 thru TF10). See chart on page 21 for complete list.
22 BETE 2000 BETE Fog Nozzle, Inc. All rights reserved

JAEGER
TOWER PACKINGS TRAYS COLUMN INTERNALS
Scrubber Packing
2" Jaeger Tri-Pack
Jaeger Tri-Packs
Product Bulletin 600
Mist Eliminator
2" Jaeger Tri-Pack
TM
Superior performance by design
JAEGER PRODUCTS, iNC.

Product Bulletin-600
Page 2
Specifications & Physical Properties
Materials. Properties Table

Twelve standard, injection moldable plastics are available:
Polypropylene (PP) TopEx (LCP) Size (in.) 1 1 1/4 2 3 1/2
Polyethylene (PE) Kynar (PVDF)
Polypropylene Halar (ECTFE) Geometric
Glass-Filled (PPG) Teflon (PFA) Surface Area 85 70 48 38

Noryl (PPO) Tefzel (ETFE) (ft2/ft3)
Polyvinylchloride (PVC) Tefzel Glass-
CorzanTM (CPVC) Filled (ETFE-G) Packing
Other plastics are available on request. Factor 28 25 16 12
(1/ft)
IMPORTANT NOTE:
Void
Design data presented in this bulletin are for preliminary cal- Space 90 92 93.5 95
culations only. Contact Jaeger before finalizing (%)
calculations.
Bulk Density
JAEGER TRI-PACKS is a Registered Trademark of (lb/ft3) 6.2 5.6 4.2 3.3
JAEGER PRODUCTS, INC. (PP)
Maximum Operating Temperatures for Plastic Jaeger Tri-Packs

Jaeger Tri-Packs are available in a variety of injection-molded plastics for different applications. The maximum operating tempera-
tures for these different resins vary from material to material and are also affected by specific process variables. The data present-
ed below correspond to maximum continuous operating temperatures at atmospheric pressure and systems that are essentially air
and water. The presence of solvents, acids, free radicals, and oxidants needs to be considered. Furthermore, these temperatures
correspond to the maximum recommended bed depth for each packing size and material. These maximum bed depths are different
depending on the application. Consult with Jaeger in respect to the maximum bed depth for your particular application.
Maximum Temperature (Deg. F)

Material (1 atm, air/water, at max. recommended depth) Bulk Density Factor
Polyvinyl Chloride (PVC) 140 1.50

Polyethylene (PE) 160 1.02
Polypropylene (PP) 180 1.00
CorzanTM (CPVC) 230 1.74
Chlorinated Polyvinyl Chloride (CPVC) 210 1.74
Polypropylene - Glass-Filled (10-30%) (PP-G) 210-230* 1.17-1.38*
Noryl (PPO) 230 1.24
Kynar (PVDF) 280 1.98
Halar (ECTFE) 290 1.86
Tefzel (ETFE) 350 1.93
Teflon (PFA) 400 2.45
Tefzel - Glass Filled (25% Glass) (ETFE-G) 410 2.2
*Depending on glass content.

Pressure Series
2000 Magnehelic Differential Pressure Gages
Indicate positive, negative or differential. Accurate within 2%.
Differential Pressure Gauge: 2004
4-1/8 [104.78] BOLT
CIRCLE FOR PANEL MOUNTING
120 APART
1/2
1/8 NPT HIGH [12.70]
PRESSURE
1/8 NPT HIGH
PRESSURE
1-1/4 1/8 NPT LOW

1-3/4 [31.75] PRESSURE
[44.45]
1/8 LOW
PRESSURE
11/16 7/16 4-3/4
[17.46] [11.11] [120.65]
1-11/16 1/2
[42.86] [12.70]
Patent Nos. 4,030,365
5,012,678
Standard Magnehelic Pressure Gage has a Dimensions, Standard Series 2000 Magnehelic Pressure Gages.
large, easy-to-read 4" dial. (Slightly different on medium and high pressure models)
Select the Dwyer Magnehelic gage for high accuracy guaranteed within 2% PHYSICAL DATA
of full scale and for the wide choice of 81 ranges available to suit your needs Ambient temperature range: 20 to 140F* (7 to 60C).
precisely. Using Dwyer's simple, frictionless Magnehelic movement, it quickly Rated total pressure: 20" Hg. to 15 psig (68 kPa to
indicates low air or non-corrosive gas pressures either positive, negative 103 kPa).
Overpressure: Relief plug opens at approximately 25 psig
(vacuum) or differential. The design resists shock, vibration and over-pres- (172 kPa).
sures. No manometer fluid to evaporate, freeze or cause toxic or leveling Connections: 18" NPT(F) high and low pressure taps,
problems. It's inexpensive, too. duplicated one pair side and one pair back.
Housing: Die cast aluminum. Case and aluminum parts
Widely used to measure fan and blower pressures, filter resistance, air iridite-dipped to withstand 168 hour salt spray test. Exterior
velocity, furnace draft, pressure drop across orifice plates, liquid levels with finish is dark gray.
bubbler systems and pressures in fluid amplifier or fluidic systems. It also Accuracy: Plus or minus 2% of full scale (3% on -0 and
4% on -00 ranges), throughout range at 70F (21C).
checks gas-air ratio controls and automatic valves, and monitors blood and Standard accessories: Two 18" NPT plugs for duplicate
respiratory pressures in medical care equipment. pressure taps, two 18" pipe thread to rubber tubing
adapters and three flush mounting adapters with screws.
(Mounting ring and snap ring retainer substituted for 3
adapters in MP & HP gage accessories.)
Weight: 1 Ib. 2 oz. (460 g)
MOUNTING. A single case *Low temperature models available as special option.
size is used for most ranges of For applications with high cycle rate within gage total pressure rating, next higher rating is
recommended. See Medium and High pressure options at lower left.
Magnehelic gages. They can
be flush or surface mounted OPTIONS AND ACCESSORIES
with standard hardware sup- Flush ...Surface...or Pipe Mounted Transparent overlays
plied. With the optional A-610 Furnished in red and green to highlight and em-
Pipe Mounting Kit they may be conveniently installed on horizontal or vertical 114" - phasize critical pressures.
2" pipe. Although calibrated for vertical position, many ranges above 1" may be Adjustable signal flag
used at any angle by simply re-zeroing. However, for maximum accuracy, they must Integral with plastic gage cover. Available for
be calibrated in the same position in which they are used. These characteristics most ranges except those with medium or high
make Magnehelic gages ideal for both stationary and portable applications. A 4916" pressure construction. Can be ordered with
hole is required for flush panel mounting. Complete mounting and connection fit- gage or separate
tings plus instructions are furnished with each instrument. LED Setpoint Indicator
Bright red LED on right of scale shows when
VENT VALVES setpoint is reached. Field adjustable from gage
In applications where pressure is continuous and the Magne- face, unit operates on 12-24 VDC. Requires MP
helic gage is connected by metal or plastic tubing which or HP style cover and bezel
cannot be easily removed, we suggest using Dwyer A-310A Portable units
vent valves to connect gage. Pressure can then be removed Combine carrying case with any Magnehelic gage
to check or re-zero the gage. of standard range (not high pressure). Includes
9 ft. (2.7 m) of 316" I.D. rubber tubing, standhang
HIGH AND MEDIUM PRESSURE MODELS bracket and terminal tube with holde
Installation is similar to standard gages except that a 41316" hole
is needed for flush mounting. The medium pressure construc- Air filter gage accessory package
Adapts any standard Magnehelic for use as an
tion is rated for internal pressures up to 35 psig and the high
air filter gage. Includes aluminum surface
pressure up to 80 psig. Available in all ranges. Because of larg- mounting bracket with screws, two 5 ft. (1.5 m)
er case, will not fit in portable case. Weight 1 Ib., 10 oz (Instal- lengths of 14" aluminum tubing two static pres-
lation of the A-321 safety relief valve on standard Magnehelic sure tips and two molded plastic vent valves, in-
gages often provides adequate protection against infrequent tegral compression fittings on both tips and
overpressure. valves
5 Dwyer Instruments, Inc. P.O. Box 373/Michigan City, Indiana 46361/Phone 219 879-8000/Fax 219 872-9057 U.K. Phone (01494)-461707 Australia Phone (02) 9756-5355
Pressure
Quality design and construction features
Bezel provides flange for flush mounting in O-ring seal for cover assures pressure
panel. integrity of case.
Clear plastic face is highly resistant to Blowout plug of silicone rubber protects
breakage. Provides undistorted viewing of against overpressure on 15 PSIG rated
pointer and scale. models. Opens at approximately 25 PSIG.
Precision litho-printed scale is accurate Die cast aluminum case is precision made.
and easy to read. Iridite-dipped to withstand 168 hour salt
spray test. Exterior finished in baked dark
Red tipped pointer of heat treated aluminum gray hammerloid. One case size used for all
tubing is easy to see. It is rigidly mounted on standard pressure ranges, and for both
helix shaft. surface and flush mounting.
Pointer stops of molded rubber prevent pointer Silicone rubber diaphragm with integrally
over-travel without damage. molded O-ring is supported by front and rear
plates. It is locked and sealed in position with
Wishbone assembly provides mounting for a sealing plate and retaining ring. Diaphragm
helix, helix bearings and pointer shaft. motion is restricted to prevent damage due to
overpressures.
Jeweled bearings are shock-resistant mounted;
provide virtually friction-free motion for helix. Calibrated range spring is flat spring steel.
Motion damped with high viscosity silicone Small amplitude of motion assures
fluid. consistency and long life. It reacts to pressure
on diaphragm. Live length adjustable for
Zero adjustment screw is conveniently calibration.
located in plastic cover, accessible without
removing cover. 0-ring seal provides Samarium Cobalt magnet mounted at one
pressure tightness. end of range spring rotates helix without me-
chanical linkages.
Helix is precision milled from an alloy of high magnetic permeability. Mounted in jeweled
Dual Scale English/Metric Models
bearings, it turns freely to align with magnetic field of magnet to transmit pressure indication
Model Range, Range,
to pointer. Number In. W.C. Pa or kPa
2000-OD 0-0.5 0-125 Pa
2001D 0-1.0 0-250 Pa
SERIES 2000 MAGNEHELIC MODELS AND RANGES 2002D 0-2.0 0-500 Pa
STOCKED MODELS in bold 2003D 0-3.0 0-700 Pa
2004D 0-4.0 0-1.0 kPa
The models below will fulfill most requirements. Page 4 also shows examples of spe- 2006D 0-6.0 0-1.5 kPa
cial models built for OEM customers. For special scales furnished in ounces per 2008D 0-8.0 0-2.0 kPa
2010D 0-10 0-2.5 kPa
square inch, inches of mercury, metric units, etc., contact the factory.
Range
Zero Dual Scale Air Velocity Units
Range Center Range,
Model Inches Model Inches of Model Range in W.C.I Model CM of Model Range,
Number of Water Number Water Number Velocity, F.P.M. Number Water Number Pascals
2000-00 0-.25 2300-0 .25-0-.25 2000-00AV 0-.25/300-2000 2000-15CM 0-15 2000-60 Pa 0-60
2000-0 0-.50 2301 .5-0-.5 2000-0AV 0-.50/500-2800 2000-20CM 0-20 2000-125 Pa 0-125
2001 0-1.0 2302 1-0-1 2001AV 0-1.0/500-4000 2000-25CM 0-25 2000-250 Pa 0-250
2002 0-2.0 2304 2-0-2 2002AV 0-2.0/1000-5600 2000-50CM 0-50 2000-500 Pa 0-500
2003 0-3.0 2310 5-0-5 2010AV 0-10/2000-12500 2000-80CM 0-80 2000-750 Pa 0-700
2004 0-4.0 2320 10-0-10 For use with pitot tube. 2000-100CM 0-100
2005 0-5.0 2330 15-0-15 2000-150CM 0-150 Zero Center Ranges
2006 0-6.0 2000-200CM 0-200 2300-250 Pa 125-0-125
Model Range Model Range 0-250
2008 0-8.0 2000-250CM 2300-500 Pa 250-0-250
Number PSI Number MM of Water 0-300
2010 0-10 2000-300CM
Model Range,
2015 0-15 2201 0-1 2000-6MM 0-6 Zero Center Ranges Number Kilopascals
2020 0-20 2202 0-2 2000-10MM 0-10 2000-1 kPa 0-1
2025 0-25 2203 0-3 2300-4CM 2-0-2
2000-25MM 0-25 2000-1.5 kPa 0-1.5
2030 0-30 2204 0-4 2300-10CM 5-0-5
2000-50MM 0-50 2000-2 kPa 0-2
2040 0-40 2205 0-5 2300-30CM 15-0-15
2000-80MM 0-80 2000-3 kPa 0-3
2050 0-50 2210* 0-10 2000-100MM 0-100 2000-4 kPa 0-4
2060 0-60 2215* 0-15
2080 0-80 2220* 0-20 2000-5 kPa 0-5
Zero Center Ranges These ranges calibrated for
2100 0-100 2230** 0-30 2000-8 kPa 0-8
vertical scale position.
2150 0-150 2000-10 kPa 0-10
*MP option standard 2300-20MM 10-0-10
**HP option standard 2000-15 kPa 0-15
2000-20 kPa 0-20
Accessories Options To order, add suffix: I.E. 2001-ASF Special Purpose Ranges
2000-25 kPa 0-25
A-310A, 3-Way Vent Valve .......................... ASF (Adjustable Signal Flag) Scale No. 2401 Scale No. 2402
Square Root Blank Scale 2000-30 kPa 0-30
A-321, Safety Relief Valve........................... HP (High Pressure Option)
A-432, Portable Kit ..................................... LT (Low Temperatures to -20F) Specify Range Specify Range Zero Center Ranges
A-605, Air Filter Kit ..................................... MP (Med. Pressure Option) Model 2000-00N. range -.05 to
A-610, Pipe Mount Kit SP (Setpoint Indicator 2300-1 kPa .5-0-.5
+.20" W.C. For room pressure 2300-3 kPa 1.5-0-1.5
Scale Overlays Red, Green, Mirrored or Combination, Specify Locations monitoring
1011R01-0298P
Dwyer Instruments, Inc. P.O. Box 373/Michigan City, Indiana 46361/Phone 219 879-8000/Fax 219 872-9057 U.K. Phone (01494)-461707 Australia Phone (02) 9756-5355 6
BULLETIN NO. A-27
O P E R AT I N G I N S T R U C T I O N S a n d PA R T S L I S T
Magnehelic Differential Pressure Gage
SPECIFICATIONS
Dimensions: 4-3/4" dia. X 2-3/16" deep.
Weight: 1 lb. 2 oz.
Finish: Baked dark gray enamel.
Connections: 1/8 N.P.T high and low pressure
taps, duplicated, one pair side and one
pair back.
Accuracy: Plus or minus 2% of full scale, at
70 F. (Model 2000-0, 3%; 2000-00, 4%).
Pressure Rating: 15 PSI.
Ambient Temperature Range: 20 to 140 F
Standard gage accessories include two 1/8"
N.P.T. plugs for duplicate pressure taps,
two 1/8" pipe thread to rubber tubing
adapters, and three flush mounting
adapters with screws.
Caution: For use with air or compatible gases

only.
For repeated over-ranging or high cycle rates,
contact factory.
Hydrogen Gas Precautionary Note: The rec-
tangular rare earth magnet used in the
standard gage may not be suitable for
use with hydrogen gas since a toxic and
explosive gas may form. For hydrogen
service, consult the factory for an alter-
nate gage construction.
DWYER INSTRUMENTS, INC. Telephone 219/879-8000 www.dwyer-inst.com

Fax 219/872-9057 e-mail: info@dwyer-inst.com
P.O. BOX 373 MICHIGAN CITY, INDIANA 46360, U.S.A. Lit-by-fax: 888/891-4963
MAGNEHELIC INSTALLATION Page 2
1. Select a location free from excessive vibration 5. To zero the gage after
and where the ambient temperature will not installation
exceed 140F Also, avoid direct sunlight which Set the indicating pointer exactly on the zero
accelerates discoloration of the clear plastic mark, using the external zero adjust screw on the
cover. Sensing lines may be run any necessary cover at the bottom. Note that the zero check or
distance. Long tubing lengths will not affect accu- adjustment can only be made with the high and
racy but will increase response time slightly. Do low pressure taps both open to atmosphere.
not restrict lines. If pulsating pressures or vibra-
tion cause excessive pointer oscillation, consult
the factory for ways to provide additional damp- Operation
ing. Positive Pressure: Connect tubing from source
of pressure to either of the two high pressure
2. All standard Magnehelic gages are calibrated ports. Plug the port not used. Vent one or both
with the diaphragm vertical and should be used low pressure ports to atmosphere.
in that position for maximum accuracy. If gages Negative Pressure: Connect tubing from source
are to be used in other than vertical position, this of vacuum or negative pressure to either of the
should be specified on the order. Many higher two low pressure ports. Plug the port not used.
range gages will perform within tolerance in other Vent one or both high pressure ports to atmos-
positions with only rezeroing. Low range Model phere.
2000-00 and metric equivalents must be used in
the vertical position only. Differential Pressure: Connect tubing from the
greater of two pressure sources to either high
pressure port and the lower to either low pres-
3. Surface Mounting sure port. Plug both unused ports.
When one side of gage is vented in a dirty, dusty
atmosphere, we suggest an A-331 Filter Vent
Plug be installed in the open port to keep inside
of gage clean.
a. For portable use or temporary installation, use
1/8" pipe thread to rubber tubing adapter and
connect to source of pressure with rubber or
Tygon tubing.
b. For permanent installation, 1/4" 0. D., or larger,
copper or aluminum tubing is recommended. See
accessory bulletin S-101 for fittings.
Locate mounting holes, 120 apart on a 4-1/8"
dia. circle. Use No. 6-32 machine screws of
appropriate length.
4. Flush Mounting
Provide a 4 916" dia. opening in panel. Insert gage

and secure in place with No. 6-32 machine
screws of appropriate length, with adaptors, Part
No. 360c, firmly secured in place. To mount gage
on I 14"-2" pipe, order optional A-610 pipe mount-
ing kit.
BULLETIN NO. A-27
MAINTENANCE Page 3
Maintenance: No lubrication or periodic servic- Caution: If bezel binds when installing, lubricate
ing is required. Keep case exterior and cover threads sparingly with light oil or molybdenum
clean. Occasionally disconnect pressure lines to disulphide compound.
vent both sides of gage to atmosphere and re-
zero. Optional vent valves, (bulletin S-101), Warning: Attempted field repair may void your
should be used in permanent installations. warranty, Recalibration or repair by the user is not
recommended. For best results, return gage to
Calibration Check: Select a second gage or the factory. Ship prepaid to:
manometer of known accuracy and in an appro-
priate range. Using short lengths of rubber or Dwyer Instruments, Inc.
vinyl tubing, connect the high pressure side of the Attn. Repair Dept.
Magnehelic gage and the test gage to two legs of 55 Ward St.
a tee. Very slowly apply pressure through the Wakarusa, IN 46573
third leg. Allow a few seconds for pressure to Trouble Shooting Tips:
equalize, fluid to drain, etc., and compare read-
ings. If accuracy unacceptable, gage may be Gage won't indicate or is sluggish.
returned to factory for recalibration. To calibrate in 1. Duplicate pressure port not plugged.
the field, use the following procedure.
2. Diaphragm ruptured due to overpressure.
Calibration:
3. Fittings or sensing lines blocked, pinched, or
1. With gage case, P/N 1, held firmly, loosen leaking.
bezel, P/N 4 by turning counterclockwise. To
avoid damage, a canvas strap wrench or simi- 4. Cover loose or "O" ring damaged, missing.
lar tool should be used.
5. Pressure sensors, (static tips, Pitot tube, etc.)
2. Lift out plastic cover and "O" ring. improperly located.
3. Remove scale screws and scale assembly. Be 6. Ambient temperature too low. For operation
careful not to damage pointer. below 20F order gage with low temperature,
(LT) option.
4. The calibration is changed by moving the
clamp, P/N. 70-b. Loosen the clamp screw(s) Pointer stuck-gage can't be zeroed.
and move slightly toward the helix if gage is
1. Scale touching pointer.
reading high, and away if reading low. Tighten
clamp screw and install scale assembly. 2. Spring/magnet assembly shifted and touching
helix.
5. Place cover and O-ring in position Make sure
the hex shaft on inside of cover is properly 3. Metallic particles clinging to magnet and inter-
engaged in zero adjust screw, P/N 230-b. fering with helix movement.
6. Secure cover in place by screwing bezel down 4. Cover zero adjust shaft broken or not properly
snug. Note that the area under the cover is engaged in P/N 230-b adjusting screw.
pressurized in operation and therefore gage
will leak if not properly tightened. We generally recommend that gages needing
repair be returned to the factory. Parts used in
7. Zero gage and compare to test instrument. various sub-assemblies vary from one range of
Make further adjustments as necessary gage to another, and use of incorrect compo-
nents may cause improper operation or failure.
Gages repaired at the factory are carefully cali-
brated and tested to assure "like-new" operation.
After receipt and inspection, we will be happy to
quote repair costs before proceeding.
Consult factory for assistance on unusual appli-
cations or conditions.
Use with air or compatible gases only.
DWYER INSTRUMENTS, INC. Telephone 219/879-8000 www.dwyer-inst.com

Fax 219/872-9057 e-mail: info@dwyer-inst.com
P.O. BOX 373 MICHIGAN CITY, INDIANA 46360, U.S.A. Lit-by-fax: 888/891-4963
BULLETIN NO. A-27
Page 4
Magnehelic Gage
EXPLODED VIEW
Series 2000
1. Case 230. Zero adjust assembly-consists of:

2. Cover with zero adjust assy. a. Foot screws with washers (2 req'd)
3. "O" ring seal b. Adjust screw
4. Bezel c. Foot
5. Diaphragm sealing plate d. Finger
6. Retaining ring 260. Scale Assembly-consists of:
70. Range Spring assembly a. Mounting screws (2 req'd)
a. Clamp set screw b. Bumper pointer stop (2 req'd)
b. Clamp c. Scale
c. Mounting screws (2 req'd) 330. Diaphragm Assembly -consists of:
d. Clamping shoe (2 req'd) (Arbor press needed to install)
e. Clamp plate screw a. linkage assy., complete
f. Spacer (2 req'd) b. Front plate
g. Clamp plate c. Diaphragm
14. Range Spring with magnet d. Rear plate (not shown)
150. Wishbone Assembly -consists of: e. Plate washer (not shown)
a. Front jewel 360. Mounting Hardware Kit
b. Locking nut a. Adapter -pipe plug 1/8" NPT to
c. Wishbone rubber tubing - (2 req'd)
d. Pointer b. Pipe plug 1/8" NPT-(2 req'd)
e. Mounting screws (2 req'd) c. Mounting lug (3 req'd)
f. Helix assembly (not shown) d. Long screw (3 req'd)
g. Pivots (2 req'd) (not shown) e. Short screw (3 req'd)
h. Rear jewel (not shown)
Ordering Instructions:
When corresponding with the factory regarding Magnehelic gage problems, refer to the
call-out numbers in this view. Be sure to include model number, pressure range, and any
special options. Field repair is not recommended; contact the factory for repair service
information.
Copyright 1993 Dwyer Instruments, Inc. Printed in U.S.A. 6/93 12-440212-00

FLUID FLOW SWITCH Model Q-8CR
8 - 1900 GPM & UP
Detects and Signals Flow Change FOR PIPES 1 - 10 & UP
COMPONENT RECOGNIZED R U /c R U (E85349)
Hoechst Celanese Fortron (PPS) Polyphyenolene Sulfide
During normal operations flow switches increase efficiency, save time and
money by the continuous monitoring of deviations from optimum flow rates. For use in concentrated corrosive
During emergency conditions flow switches signal system malfunctions such as liquids such as acid and base
line breakage, pump failure, incorrect valve opening or closing, pipe, valve or solutions
filter clogging, etc.
For Use In Highly Particle-Contaminated Liquids Such As:

RELIABLE
_Sewage _Sea Water _Waste Water _Machine Cutting Oils
INEXPENSIVE
_Medium Slurries _Contaminated Groundwater _Rusty Coolant Water
Special Features
_Particle contamination resistance is provided by a single
convolute elastomeric seal which is continually flushed by working fluid flow.
_Wetted surfaces of Fortron PPS, HastelloyC (Titanium, Tantalum, special
order) and Viton
_Continuous adjustment while operating
_ Responds to flow only, independent of line pressure, temperature, environment
_Temperature to 200oF continuous
_Line pressure to 50 psig operating - 100 psig non-operating
_SPDT 15 amp switching capacity model or Dry Circuit Computer/PLC Interface
model
_Fortron (PPS) test strips available for chemical environment testing.
_ Extensive chemical corrosive list available (see page 50)
_ Maximum flow range flexibility is provided by three adjustment options:
Option 1 - Continuous adjustment while operating via FORCE/
BALANCE spring
Option 2 - Step incremental adjustment via drag disk size change
Option 3 - Continuous adjustment via drag disk moment arm change
NON-MAGNETIC
Available with optional filter boot

for use in highly
particle contaminated liquids
Limited Warranty Page 7

221 Lombard Street, Oxnard, CA, 93030
CORPORATION Phone: (805) 988-6800 FAX: (805) 988-6804
20 E-Mail: harwil@ix.netcom.com
QUALITY - THE ULTIMATE ECONOMY Internet: www.harwil.com
Specifications Model Q-8CR
_Flow Range - Water Calibrated @ 70oF
Model Selection Chart
_Electrical Switch Characteristics:
MODEL
FLOW LIMITS
PART SPDT UL and CSA listed
BETWEEN 15 amp, 1/2 HP @ 125 or 250 VAC
PIPE NUMBER
WHICH SWITCH
SIZE
POINT MAY BE
Power Cable 1/2 amp @ 125 VDC, 1/4 amp @ 250VDC
Interface 5 amp @ 125 VAC (Tungsten lamp load)
SET GPM
Option 1 or 2
10,000,000 operations median
1
8 - 13 Q-8CR/1/2/-- _Model Q-8CR can also be fitted with a SPDT Gold Cross
18 - 28 Q-8CR/1/1/--
Bar Switch for computer/PLC interface.
1-1/2
15 - 30 Q-8CR/2/3/-- _Hysterisis (% Flow Change to Activate/Deactivate Switch)
25 - 50 Q-8CR/2/1/-- Approx. 10% @ upper end of range
15 - 50 Q-8CR/2/3/-- Approx. 30% @ lower end of range
2
50 - 105 Q-8CR/2/1/-- _Differential pressure drops across unit
40 - 80 Q-8CR/2/3/-- (Normal Operating Conditions)
2-1/2 1" - 3" pipe - less than 0.5 psi
80 - 155 Q-8CR/2/1/--
4 - 10" pipe - negligible
40 - 90 Q-8CR/3/3/--
3
90 - 180 Q-8CR/3/1/-- _Working Line Pressure
50 psig max. @ 200oF Max operating
75 - 155 Q-8CR/3/3/-- 100 psig @ 200oF Max non-operating
4
155 - 310 Q-8CR/3/1/--
_ Maximum Continuous Temperature:
120 - 245 Q-8CR/3/3/-- 200oF
5
245 - 480 Q-8CR/3/1/--
_Wetted Surfaces
6
180 - 350 Q-8CR/3/3/-- Fortron, Hastelloy C and Viton
350 - 700 Q-8CR/3/1/--
_Weight: 1/2 lb.
8
300 - 600 Q-8CR/3/3/-- _ Optional Filter Boot Available in EPDM
600 - 1200 Q-8CR/3/1/--
(Viton Special Order)
10
500 - 950 Q-8CR/3/3/-- Installation Dimensions
950 - 1900 Q-8CR/3/1/--
LARGE PIPE SIZE INFORMATION ON REQUEST
A Four Part Model # Completely

Defines Each Unit
Drag Disk Input Power
Basic
Arm Drag Disk Cable
Model
Length Size Interface
#
(See X) Option
1 or 2 or 3 1 or 2 or 3 1 or 2
1 = 1.15" 1 = 0.5" dia.
Q-8CR
2 = 1.83" 2 = 0.83" dia.
3 = 3.31" 3 = 1.0" dia. See Below
| | |
Q-8CR | | |
/ / / /
Option No. 1 Sample Part Number: Option No. 2 Sample Part Number:
Basic Model # Grommet Size Basic Model # 1/2 Flexible Conduit Fitting
& Body Material & Body Material Q - 8CR / 1 / 1 / F
Q - 8CR / 1 / 1 / B
Drag Disk Arm Length Drag Disk Size Drag Disk Arm Length Drag Disk Size
Input Power Cable

Interface Options
Grommet Cable Grommet Cable _Installation drawing and a numbered parts list is
Size O.D. Size O.D. supplied with each unit
_Current price information is listed on separate
A 0.25 in. B 0.37 in. sheet
AA 0.30 in. C 0.50 in. _Special one day delivery available 21
INSTALLATION INSTRUCTIONS
Fluid Flow Switch - Model Q-8CR

E-Mail: harwil@ix.netcom.com
Internet: www.harwil.com
1
SPECIFICATIONS
FLOW RANGE - Water Calibrated @ 70o F Electrical Switch Characteristics:
Model Selection Chart SPDT UL and CSA listed
15 amp, 1/2 HP @ 125 or 250 VAC
MOD E L
F LOW LIMIT S
PAR T
1/2 amp @ 125 VDC,1/4 amp @ 250 VDC, 5 amp @ 125 VAC
P IP E
BETWEEN
W H IC H S W IT C H
N U MB E R (Tungsten lamp load)
S IZE
P OIN T MAY B E
P o w er C able 10,000,000 operations median
In terface
S E T GP M
Optio n 1 or 2
Model Q-8CR can also be fitted with a SPDT Gold Cross Bar
8 - 13 Q-8N/1/2/--
1
18 - 28 Q-8N/1/1/-- Switch for computer/PLC interface.
15 - 30 Q-8N/2/3/--
1-1/2
25 - 50 Q-8N/2/1/-- Hysterisis (%Flow Change to Activate/Deactivate Switch)
Approx. 10% @ upper end of range
15 - 50 Q-8N/2/3/--
2
50 - 105 Q-8N/2/1/--
Approx. 30% @ lower end of range
40 - 80 Q-8N/2/3/--
2-1/2
80 - 155 Q-8N/2/1/--
Differential pressure drops across unit
(Normal Operating Conditions)
3
40 - 90
90 - 180
Q-8N/3/3/--
Q-8N/3/1/--
1" - 3" pipe - less than 0.5 psi
4 - 10" pipe - negligible
75 - 155 Q-8N/3/3/--
4
155 - 310 Q-8N/3/1/--
Working Line Pressure
5
120 - 245 Q-8N/3/3/-- 50 psig max. @ 200oF Max operating
245 - 480 Q-8N/3/1/--
100 psig @ 200oF Max non-operating
180 - 350 Q-8N/3/3/--
6
350 - 700 Q-8N/3/1/--
Maximum Continuous Temperature:
8
300 - 600 Q-8N/3/3/-- 200oF continuous.
600 - 1200 Q-8N/3/1/--
10
500 - 950 Q-8N/3/3/-- Wetted Surfaces
950 - 1900 Q-8N/3/1/--
Fortron, Hastelloy C and Viton.
LARGE PIPE SIZE INFORMATION ON REQUEST
Weight: 1/2 lb.
A Four Part Model # Completely Defines Each Unit
2 1/32" WIDTH 1 3/4"
Drag Disk Input Power
Basic
Arm Drag Disk Cable
Model
Length Size Interface
#
(See X) Option
1 or 2 or 3 1 or 2 or 3
1 = 1.15" 1 = 0.5" dia.
Q-8CR 1 or 2
2 = 1.83" 2 = 0.83" dia.
3 = 3.31" 3 = 1.0" dia.
Option No. 1 Sample Part Number: Option No. 2 Sample Part Number:
Basic Model # Grommet Size Basic Model # 1/2 Flexible Conduit Fitting
& Body Material
Q - 8CR / 1 / 1 / B & Body Material Q - 8CR / 1 / 1 / F
Drag Disk Arm Length Drag Disk Size Drag Disk Arm Length Drag Disk Size
Grommet Cable Grommet Cable

Size O.D. Size O.D.
A 0.25 in. B 0.37 in.

AA 0.30 in. C 0.50 in.
2
INSTALLATION & OPERATING INSTRUCTIONS
Installation
The Q-8CR fluid flow switch is supplied with a 1- 1 /4" x 1" Fortron (PPS) TT bushing threaded in place
with 2 to 3 wraps of teflon tape, which must be intact or renewed if bushing and switch are separated before
assembly in tank. Care must be exercised when threading the PVC bushing into plastic or metal fittings.
Apply a minimum of 2 to a maximum of 3 wraps of teflon tape to threads of bushing - this is especially
important if unit is to be used in metal fittings where coarse METAL THREADS could gall plastic if not
lubricated. The plastic bushing CAN BE CRACKED if the main body of the flow switch is tightened into it
FIRST. Cracking will not occur if the bushing is FIRST tightened into the pipe or tank fitting and THEN the Q-
8CR body is tightened into the bushing.
Thus:
1) Teflon tape thread and tighten plastic bushing into pipe or tank fitting.
2) Teflon tape thread and tighten Q-8CR switch into PLASTIC bushing by applying wrench to hexagon
section. Repeat steps 1 and 2 until ARROW on body points in DIRECTION OF FLOW and threads are leak
tight.
Plumbers' tools such as pipe wrenches are not recommended. If possible use a "Ridgid" type wrench
where the smooth jaws closely fit the hexagon section.
Electrical Wiring
1) Remove gland nut, grommet and switch cover.
2) Strip outer jacket of electrical cord back approximately 1-1/4". Strip insulation from individual conductors
back approximately 1/4".
3) Slip on terminals are supplied with each switch. Remove from switch terminals and crimp on or solder to
electrical leads.
4) Feed electrical cable through gland nut, grommet and switch cover as shown.
5) Apply slip on terminals to appropriate contacts of microswitch. Slide cover down cable and fasten to body
of switch with four screws provided. Slide grommet down cable until outer jacket is level with small end of
grommet per illustration page 2. Push grommet into tapered end of cover. Hold cable jacket to prevent
rotation and thread gland nut firmly on to cover.
Figure 1: Wiring schematic for power applied to load Figure 2: Wiring schematic for power applied to load
when flow level is less than set point (power to load when flow is greater than set point (power to load
interrupted when flow increases to above set point.) interrupted when flow is decreases to below set point.)

3
Q-8CR Flow Switch Operational Adjustment
REMOVE COVER
Switch Point Adjustment
1) Remove anodized cover
2) Adjust fluid flow in system to desired rate WITHOUT regard to Q-8CR switch point setting.
3) The switch point adjusting mechanism consists of an adjusting screw, a "U" shaped leadscrew nut, and
a helical spring.
CLOCKWISE rotation of the adjusting screw changes the microswitch actuation point toward HIGHER flow
rates.
NOTES: All Q-8CR units are factory set at the lower end of the flow range, i.e., the adjusting screw is set at
the low flow counterclockwise
position.
The leadscrew nut locks the adjusting screw in position, maintaining the flow switch setpoint under all
environmental conditions.
4) Turn the adjusting screw in a clockwise direction until the microswitch is actuated, while maintaining the
desired fluid flow rate in the system. Turn the adjusting screw TWO additional turns in the clockwise direc-
tion and then slowly back off in a counterclockwise direction until microswitch is again actuated. The Q-8CR
flow switch is now set for maximum sensitivity for detecting small flow changes.
5) When set for maximum sensitivity (100% point) as described in step 4 above, flow turbulence may cause
rapid on/off switching (dithering) of the microswitch contacts, resulting in reduced switch contact life and
"noise" in the electrical circuit. This is eliminated by turning the adjusting
screw in a counterclockwise direction.

4
6) Microswitch actuation point may be monitored during the adjustment procedure detailed in 4) and 5)
above by an audible click or with an ohm meter before connecting line power to the terminal strip, or by
monitoring the voltage supplied to the load through the microswitch.
7) If the system flow rate is changed, the Q-8CR can be adjusted to monitor the new flow rate by turning the
adjusting screw in a counterclockwise direction to the minimum flow position and then proceeding as in 4)
and 5) above.

5

6
N o. Part N ame Qty. Part N o. N o. Part N ame Qty. Part N o.
1 Strai n Reli ef Nut 1 60301 17 Screw 2 123-S
Grommet#A
2 (Opti onal) 1 65701 18 O-Ri ng 1 65110
#AA (Opti onal) 1 65702 19 Body (Assembly Only) 1 65304
C lamp Ri ng (Soni cally

#B (Opti onal) 1 65703 1 65305
Welded)
#C (Opti onal) 1 65704 20 Bushi ng Reducer (Opti onal) 65306
C over-Male
3 1 65302 Bushi ng Reducer (Opti onal) 1 65307
(Opti onal)
C over-Female Feed Thru Shaft (Assembly

4 1 65303 21 1 65103
(Opti onal) Only)
5 Screw 4 109-S A) Seal Shaft 1 65104
6 Mi croswi tch 1 20103 B) D i aphragm 1 65705
Bracket (C omplete
7 1 65201 C ) D i aphragm Washer 1 65106
Assembly)
#A C ross Pi n 1 65215 D ) Pi vot Pi n 1 65107
#B Spri ng Lever 1 65216 E) C ross Pi n 1 65108
8 Termi nals 3 706-T 22 D rag D i sk Arm #1 1 65706
9 Screw 1 133-S #2A (Opti onal) 1 65707
10 Screw 1 116-S #2B (Opti onal) 1 65708
11 Nut 2 219-N #3 (Opti onal) 1 65709
12 Washer 2 311-W 23 D rag D i sk #1 (Opti onal) 1 65210
13 Washer 2 301-W #2 (Opti onal) 1 65211
14 Screw 1 118-S #3 (Opti onal) 1 65212
15 Lead Nut Screw 1 65214 #4 (Opti onal) 1 65213
16 Spri ng 1 65202 24 Screw 1 137-S

7
Certificate of Conformance
All HARWIL Corporation ("HARWIL") products are manufactured using new materials and
components.Our products meet the applicable performance and materials specifications indicated
in our current Specifications Sheets and Parts Lists. HARWIL endeavors to obtain its materials and
components from American Companies.
DOMINANCE OF HARWIL LIMITED EXPRESS WARRANTY
HARWIL warrants that all HARWIL products will be free from defects in material and workmanship for
aperiod of one year from the date of original shipment. This warranty shall be limited to the replace-
ment and reconditioning of our products and parts. HARWIL reserves the right and sole discretion to
modify or change the composition, design and appearance of its products at anytime.
THIS WARRANTY SHALL BE IN LIEU OF ALL WARRANTIES OF MERCHANTABILITY AND OF ALL

WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE RELATING TO HARWIL PROD-
UCTS AND PARTS. BUYER'S SOLE REMEDY HEREUNTO SHALL BE REPLACEMENT OR
RECONDITIONING AS SET FORTH HEREIN.
HARWIL shall incur no obligations hereunder and no liability in the event of (a) buyer not fulfilling its
responsibilities, including as set forth herein; (b) neglect, alteration or improper product use, including
use with non-compatible devices or chemicals; or (c) repair by other than HARWIL. ANY LAWSUIT
RELATINGTO THIS WARRANTY MUST BE COMMENCED WITHIN ONE YEAR OF THE DATE IT
ACCRUES.
Each user of our product should make appropriate analysis and tests to determine the suitability of
the product for the intended use prior to purchase. HARWIL provides no warranty and assumes no
responsibility for corrosive attack on any material, component or design features associated with any
of its products.
Corrosion resistance information listed in HARWIL specification sheets, installation sheets and
product brochures is solely for general background information. This table has been compiled from
literaturepublished by various material suppliers and by equipment manufacturers who use these
materials in their products. Inasmuch as these data are based on tests by entities over which
HARWIL has no control, HARWIL does not guarantee or accept responsibility for the accuracy of
such tests. When using the table, please remember that in any given case several factors such as
concentration, temperature, degrees of agitation and presence of impurities influence the rate of
corrosion. The guide is intended, in a general way,to rate materials for resistance to chemicals which
contain their usual impurities and for types of equipmentin common use. Ratings should be used only
as a general guide to first approximation of your material requirements rather than as the final
answer.
When in doubt, test materials before installation.

After installation, follow up with preventative maintenance and periodic inspection.
8
EXHAUST FAN DATA SHEET
Project Name: Sepor, Incorporated
Quantity: One
Manufacturer: Met-Pro Corporation/Duall Division
Model: NH-49
Capacity: 10,650 CFM
Static Pressure: 5 w.c.
Fan Speed: 1,861 RPM
Brake Horsepower: 14.48 BHP
Arrangement: FW
Discharge: Horizontal @ 270 Degrees
Rotation: Clock Wise
Housing Material: Type II Gray PVC
Wheel: BI Steel
Class: 2
Shaft: 1045 TG&P Carbon Steel
Shaft Seal: Yes
Shaft Diameter: 1 15/16 Diameter
Bearings: Fafnir RAS 1 15/16
Motor Sheave: Model 2B5V94
Bushing: B x 1 15/16
Fan Sheave: Model 2B5V86

Fan Bushing: B x 1 15/16
Belts: (2) B72
Drain: No
Shaft Guard: Yes
Belt Guard: Yes
Inlet Bird Screen: No
Motor
Motor Manufacturer: Baldor M2334T
Rated Horsepower: 20 HP
Frame: 256T
Enclosure: Totally Enclosed Fan Cooled
Synchronous Speed: 1750 RPM
Electrical: 230-460V 3PH 60 Hz
The blower and accessories shall be shipped to the jobsite for installation by the Contractor. Installation must be in
accordance with Operation & Maintenance Manual. Plumbing, electrical, assembly & installation are not provided
by Duall.
DUALL CENTRIFUGAL EXHAUST FAN
INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS

221-06
Safety Instructions............................... 2
Handling & Storage................................. 3
Installation....................................... 4
Maintenance......................................... 7
Impeller Removal & Replacement.................... 8
Fan Drive Removal & Replacement..................... 9
Bearing Lubrication and Replacement.............. 10
Troubleshooting................................... 12
SAFETY INSTRUCTIONS
Because they contain high-speed rotating parts, fans and their accessories can present certain
dangers to installation and maintenance personnel. Carelessness can result in serious injury. The
following precautions are most important:
1. In addition to the obvious hazards associated with the moving parts of rotating
machinery, fans present additional potential hazards that are not so obvious and should be
considered by the user for safe operation.
2. Fans operate by creating suction and air pressure which can be hazardous. Solid objects
can be drawn into a fan's inlet and then become dangerous projectiles when they are
exhausted through the fan's outlet. SOLID OBJECTS CAN ALSO CAUSE FAN
FAILURE OR IMPELLER FAILURE DUE TO IMBALANCE OR DAMAGE TO
THE IMPELLER BLADES. Personnel in close proximity to a fan inlet can be
overcome by the suction, and drawn into the fan.
Whenever there is a possibility that solid objects can be drawn into a remote intake, the
intake should be guarded at all times. Before a guard is removed, the fan should be
disconnected and the power supply locked out.
Where fans are installed over an occupied area, safety guards should be provided to
prevent dropped objects from entering this area during installation and maintenance.
3. Access doors to a fan or duct system should never be opened while the fan is operating or
coasting to a stop. On the downstream (or pressure) side of the system, releasing the door
with the system in operation may result in an explosive opening. On the upstream (or
suction) side, the inflow may be sufficient to draw in tools, clothing, and other materials.
The power supply should always be locked out prior to accessing a fan or ductwork. Fan
design sometimes requires access doors to be supplied with internal components such as a
plug to fill a hole in the fan casing. These doors can often be heavy and difficult to
handle. Care should be exercised when opening, removing, and installing these
components.
4. Even when the power supply is locked out, fans may cause injury or damage if the
impeller is subject to "windmilling" which is the turning of the impeller and drive
components due to a draft in the system. To guard against this hazard, the impeller
should be secured to physically restrict rotational movement.
5. Many fans, fan motors, and fan components run at temperatures that could burn someone
who comes in contact with the hot areas, including discharged or leaking gases. If this
potential hazard is present, steps should be taken so that personnel working near the fan
are aware of the danger and can exercise caution.
6. Some fans can generate sound that could be hazardous to exposed personnel. Sound
pressure can be measured in the field, but obtaining accurate data is difficult. The
221-06 / 022803 2
environment in which the fan operates can impact the ability to obtain accurate fan sound
readings. Consult the manufacturer for fan sound data. It is the responsibility of the user,
and maintainer to comply with specific safety requirements mandated by federal, state,
and local codes; and to follow industry safety standards and practices published by
AMCA and by other recognized agencies and associations, regarding personnel safety
from exposure to fan noise associated with use and exposure to the equipment.
7. Every fan should be installed with a suitable device allowing it to be completely

disconnected or isolated from the power supply. Many fans are started by remote
switches or push-buttons, by interlocks with other equipment, or by automatic controls.
Before performing any maintenance, inspection, or other activity which will require
removal of guards, ductwork, access doors, etc., or exposure of moving parts, the fan
power supply should be locked out and the fan tagged out of service.
In cases where the fan is power driven by a source other than an electric motor,
appropriate provisions should be made for the isolation or disengagement of the power
supply.
8. Make a periodic inspection of the fan wheel, bearings, and drive to be sure that corrosion
and/or abrasion has not set in to weaken them. Corrosion and/or abrasion indicates
danger of mechanical failure. Corroded or worn parts should be replaced.
HANDLING & STORAGE
When they are received, immediately unpack and inspect the fan and accessories. Any visible
sign of damage should be noted on the delivery receipt. Rotate the fan wheel by hand to see that
it turns freely and does not bind. Check to see that all other parts or accessories are in
satisfactory condition. It is the customer's responsibility to note any damage in case of a claim.
No material or equipment may be returned without our prior written consent which, if granted,
will include shipping instructions that must be followed.
Fans should be lifted by their bases or by the lifting eyes or lugs provided for that purpose.
Never lift the fan by the shaft or housing.
During shipping and storage, fans should be protected from the elements and from falling
construction debris. Machined parts should be protected by coating with grease. Cover inlet and
outlet openings to prevent the accumulation of dirt and moisture in the housing. If outdoor
storage is necessary, enclose the fan within a reflective covering, which is positioned in such a
manner that air is allowed to circulate around the equipment. This will help to prevent build-up
of excessive heat and moisture.
Rotate the fan wheel at least every thirty days in order to coat the bearings with lubricant. This
helps to retard oxidation and corrosion, and reduces the possibility of false brinelling. At the
same time, purge the bearings with grease in order to remove condensed moisture. Rotate the
wheel while greasing and do not use high-pressure greasers. In severe weather or where the
temperature varies greatly, this procedure should be done more often.
221-06 / 022803 3
INSTALLATION
1. Place the fan on a rigid foundation such as a concrete base or a steel platform. This is
necessary for ensuring vibration-free equipment. The weight of the foundation should be
two to three times the weight of the fan and motor. The foundation should extend
beyond the outline of the fan by at least six inches.
Platforms should be of welded construction in order to maintain permanent alignment of

all members. They should have sufficient diagonal bracing for supporting the load and
preventing side sway. An insufficient platform or foundation can produce a state of
vibration that is not a result of fan imbalance. It is the responsibility of the owner to
provide an appropriate platform or foundation.
2. Level the fan by shimming where necessary and then anchor the fan securely to the
foundation. If the base is not properly shimmed, the fan housing can distort causing the
wheel to rub the inlet cone.
The separation distance between the inlet sleeve of the fan and the end of the inlet air duct
should be -1. This is the optimum distance to isolate the fan from the air duct system
and provide adequate support for the flexible connection.
If vibration isolators are to be used, they should be installed between the fan and the
foundation. Make sure that the fan and its drive motor are not on independently isolated
foundations or bases.
3. Connect the drain coupling on the housing to the waste drain. Provide a trap or submerge
the end of the pipe to prevent loss of air. The depth of the trap or submergence must be
greater than the fan static pressure rating.
4. Install all safety accessories - belt and shaft guards, inlet screens - before start-up.
5. For FW scrubbers, which include an integral fan, refer to Packed Bed Scrubber O & M
221-18 for scrubber installation instructions.
6. Start-Up Check List
6.1 Before putting any fan into initial operation, the manufacturer's instructions should
be followed. Transportation, handling, and installation can cause fasteners to
loosen, and cause misalignment of fan components. Carefully follow this check list
when commissioning equipment.
6.2 Lock out the primary and all secondary power sources.
6.3 A complete inspection should be made of all of the ductwork and the interior of the
fan. Make certain there is no foreign material which can be drawn into or blown
221-06 / 022803 4
through the fan or ductwork. Appropriate protective measures and safety practices
should be observed when entering or working within these areas. These measures
might include the use of goggles, respirators, or other personal protective devices.
6.4 Make sure the foundation or mounting arrangement and the duct connections are
adequately designed and installed per drawings and in accordance with recognized
acceptable engineering practices and with the fan manufacturer's recommendations.
6.5 Check and tighten all bolts, fasteners, and set screws as necessary.
6.6 Check the fan assembly and bearings for proper grounding to prevent static
electricity discharge.
6.7 Check bearings for recommended lubricant and lubrication amount.
6.8 Spin the rotating assembly by hand to determine whether it rotates freely, without
hitting anything, and is not grossly out of balance.
6.9 Ensure power and drive components such as motor starter, variable frequency drive,
or hydraulic power unit are properly sized, matched, and connected to the fan.
Ensure use of correct voltage. Wire the motor in accordance with all applicable
electrical codes. Check motor rotation to ensure proper operation by bump starting
the motor.
6.10 Inspect impeller for proper rotation for the fan design.
6.11 Check alignment of drives and all other components.
6.12 Check the belt drive for proper sheave selection and installation and make sure the
sheaves are not reversed. When the sheaves are reversed, it is possible to either run
the fan at twice or half the design speed. If the fan runs at twice the design speed,
catastrophic damage to the fan and serious injury to persons in the area could result.
6.13 Check belt tension often. Ideal tension is the tension at which the belt will not slip
under peak load conditions. Over-tensioning shortens belt and bearing life. Keep
belts free from foreign material which may cause slipping. The use of belt dressing
is not recommended. See Appendix A for recommend tensioning.
6.14 Properly secure all safety guards and inlet screen.
6.15 Assure that all appropriate warnings have been put in place.
6.16 Secure all access doors to the fan and ductwork.
221-06 / 022803 5
6.17 Momentarily energize the fan to check the direction of rotation. Listen as the fan
coasts to a stop for any unusual noise, identify the source, and take corrective action
as necessary. Any severe out of balance condition should be reported immediately.
Do not run the fan in an out of balance condition. To avoid overloading the motor,
block the inlet (i.e. induce static pressure loss) while performing this check.
6.18 Switch on the electrical supply and allow the fan to reach full speed. Check fan
speed with a tachometer. Check carefully for:
1. Excessive vibration
2. Unusual noise
3. Proper belt alignment
4. Proper lubrication
5. Proper amperage, voltage, or power values.
6. If any problem is indicated, SWITCH OFF IMMEDIATELY.
7. Lock out the power supply. Secure the fan impeller if there is a
potential for windmilling. Check carefully for the cause of the trouble,
correct as necessary, and repeat check list procedure.
6.19 Even if the fan appears to be operating satisfactorily, shut down after a brief period,
lock out the power supply, and recheck items 6.5 through 6.17 as the initial start-up
may have loosened the bolts, fasteners, and set screws.
6.20 Install inlet and outlet ducting as required. Ductwork should be self-supporting
since its weight may distort the fan housing, causing contact between wheel and
inlet cone.
6.21 The fan may now be put into operation, but during the first eight hours of running, it
should be closely observed and checked for excessive vibration and noise. At this
time checks should also be made of motor input current and motor and bearing
temperatures to ensure that they do not exceed manufacturer's recommendations.
6.22 After eight hours of operation, the fan should be shut down and the power locked
out. Check list items 6. 5 through 6.17 should be inspected and adjusted, if
necessary.
6.23 After twenty-four (24) hours of satisfactory operation, the fan should be shut down
(locked out) and the drive belt tension should be readjusted to recommended
tension. Tighten all bolts and set screws to manufacturer's specifications (consult
maintenance section of these instructions).
6.24 After commissioning and start-up, the fan should be operated and maintained in
accordance with the manufacturer's and component manufacturer's
recommendations.
221-06 / 022803 6
MAINTENANCE
Periodic inspection of all fan parts is essential to ensuring proper operating condition. The
frequency of these inspections depends on the application and on the condition of the air being
handled. We suggest, however, that the inspection interval not exceed one month.
CAUTION: Be sure that electrical supplies have been completely disconnected and locked out
before attempting any fan maintenance. If a disconnect switch has not been provided, remove all
fuses from the circuit and lock the fuse panel.
Fan Wheel
Inspect the fan wheel for any build-up of foreign material and for excessive wear. Make sure
that the impeller coating is continuous and that no bubbles or pinholes are present. Any build-up
of foreign material should be removed. Do not use sharp objects which might damage the
coating or laminate surface, thereby reducing corrosion resistance.
If the fan wheel shows excessive wear or other condition causing severe unbalance, it should be
replaced immediately. Follow instructions outlined below.
Belts and Drive
Replace sheaves that are corroded or that have worn grooves, burrs or rough spots. These
conditions impair drive efficiency and shorten belt life.
Check V-belt drive for proper alignment and belt tension as stated in paragraphs 6.11 and 6.13.
Belts must be perpendicular to fan and motor shafts. If belts show wear, they should be replaced.
On multiple belt drives, be sure to replace all belts. Never replace only a single belt from a
multiple belt set.
Dirt and grease reduce belt life. Clean belts with methyl chloroform, a suitable solvent, or with
soap and water.
Check tightness of all set screws and bolts. Adjust per the following schedule:
Set screws Hold-Down Bolts

Size Torque Size Torque
(in. - lb.) (in. - lb.)
10-32 33 3/8-16 240
1/4-28 87 1/2-13 600
5/16-24 165 5/8-11 1200
3/8-24 290 3/4-10 2100
7/16-20 430 7/8- 9 2000
221-06 / 022803 7
Bearings
Grease-lubricated bearings are standard on Duall fans. Bearings are completely filled with
grease prior to shipment from the factory. They require periodic lubrication in order to ensure
longer life and smooth operation. The frequency of lubrication depends on the conditions under
which the bearing must operate. Use the guidelines concerning bearing maintenance which are
outlined below.
Pedestal
Periodically inspect the fan pedestal for cracks or other signs of wear. Touch up the coating as
necessary to prevent corrosion.
Shaft Seals
When provided, shaft seals should be inspected whenever the other parts are inspected. Replace
them when they are worn. Reference Duall O & M manuals 221-23 or 221-29 as needed.
IMPELLER REMOVAL AND REPLACEMENT
To remove the wheel:
- Remove belt guard, shaft guard, belts, and sheaves.
- Remove rust and other material from the fan shaft with emery paper.
- Loosen set screws on the bearing's self-locking collar. Turn the collar in a direction
opposite to that in which the impeller normally rotates in order to loosen. File smooth any
burrs from the set screws in order to be able to remove the shaft, and to prevent damage to
the bearing.
- Remove the inlet cone. To make re-installation easier, draw match marks on the cone and
housing before proceeding. With a putty knife, remove PVC caps on bolts holding the
collar of the fan inlet cone. Remove the bolts and slide the cone out of the housing.
- Slide the wheel and shaft assembly through the inlet opening in the fan housing.
To replace the wheel:
- Insert the shaft into the bearings but do not tighten bearing set screws.
- Replace the inlet cone and hand tighten in place.
- Pull wheel clear of inlet cone by sliding wheel/shaft assembly toward drive side.
221-06 / 022803 8
- Measure back approximately 3/16 inches from the front edge of the wheel and place a
mark on the inside surface. Use a wax pencil or other soft marker. Do not use a sharp
instrument which may damage the surface.
- Move the wheel to align this mark with the edge of the inlet cone.
- Using finger tips, center the inlet cone in front shroud ring of the wheel. Tighten bolts
holding the cone. Reglue PVC caps, using cleaner and PVC solvent glue.
- Tighten bearing locking collars and set screws in accordance with the manufacturer's
recommendation. Collars lock when turned in the direction in which the shaft normally
rotates. Tighten nuts and bolts on inlet side holding bearing.
- Check assembly for proper clearances while rotating wheel by hand.
- Re-tighten all bolts, locking collars, and set screws after 8 hours operation and again after
24 hours.
FAN DRIVE REMOVAL AND REPLACEMENT
Motors are provided with slide rail bases. They should be mounted as follows:
- Anchor the motor slide base to the foundation or bearing base.
- Coat studs on the slide base with grease to inhibit corrosion.
- Mount the motor on the slide base.
V-belt drives should be mounted as follows:
- Remove dirt and corrosion from fan and motor shafts.
- Coat bore of sheaves with grease or oil and mount sheaves on the shaft. Do not force the
sheave onto the shaft by hammering as this can damage both shaft and bearings.
- Move the motor to the position closest to the fan shaft by adjusting the motor slide base.
- Install the belts by working them over the grooves of each sheave until they are in place.
Never use a screwdriver or similar tool to install belts since this may break the cords in the
belts.
- Using a straightedge, adjust the sheaves so that both shafts are at right angles to the belts.
Tighten sheaves in place.
- Take up belt slack by adjusting the motor slide base. Use drive manufacturer's
recommendations for correct belt tension. Proper tension is indicated by slight bowing on
221-06 / 022803 9
the slack side of the belt. If belts are too tight, excessive wear on fan and motor bearings
will result. Insufficient tension shortens belt life and may cause vibration.
- Install belts and shaft guards before operating.
- Check belt tension and sheave alignment after several days of operation.
BEARING LUBRICATION AND REPLACEMENT
The bearings will discharge excess grease through the seals for a short period of time after start-
up. Do not replace this initial discharge. Leakage will cease after the excess grease has been
purged from the bearings. The bearing will also tend to run hotter than usual during initial start-
up.
Bearings require periodic lubrication in order to ensure longer life and smooth operation. The
frequency of lubrication depends on the conditions under which the bearing must operate. In
clean, dry environments having ambient temperatures of -30oF to 150oF we suggest the following
schedule:
SPEED TEMPERATURE CLEANLINESS GREASING

INTERVAL
100 RPM Up to 120oF. Clean 6 to 12 Months
500 RPM Up to 150oF. Clean 2 to 6 Months
1000 RPM Up to 210oF. Clean 2 Weeks to 2 Months
1500 RPM Over 210oF. Clean Weekly
Any Speed Up to 150oF. Dirty 1 Week to 1 Month
Any Speed Over 150oF. Dirty Daily to 2 Weeks
Any Speed Any Temperature Very Dirty Daily to 2 Weeks
Any Speed Any Temperature Extreme Conditions Daily to 2 Weeks
In atmospheres containing dust, water, or corrosive vapors the frequency of lubrication should be
increased. The bearings should be kept full. Slight leakage of grease from the seal will help to
prevent entrance of foreign material.
When lubricating bearings make sure that the fan is operating or at least that the wheel is rotated.
This will help to distribute the grease. Clean the grease fitting before you start in order to
prevent contamination. Pump in only enough grease to force a slight film of grease under the
seal all around the bearing. Observe the grease that is expelled. Black grease or foreign material
in the grease indicate that the greasing frequency should be increased.
Do not over-lubricate. Too much grease causes overheating. If excess grease in the bearing
causes overheating, remove the grease fitting to allow excess grease to escape.
221-06 / 022803 10
Do not use two types of grease in the same bearing. Flush old grease from bearings before
adding new grease of a different type. Care should be taken so that the seals are not blown out
due to excess pressure.
Bearings are lubricated at the factory with a lithium base grease having No. 2 consistency.
Relubrication with a similar grease that is suitable for ball bearing service is recommended. If
you are not familiar with the application, consult a reputable grease manufacturer.
The following greases or their equivalent are recommended:
Shell Dolium #2, Darina #2

Chevron SRI #2
Texaco AFB #2, Multifac EP #2
Mobil Mobilux #2
Gulf Oil Gulf Crown #2
Imperial Molub #2
Amoco Amolith #2
To mount new bearings:

- Inspect the shaft for wear at the bearing mounting positions. Shaft diameter should not
be undersized more than commercial ground and polished tolerances.
- Place new bearings loosely on the shaft. Drop mounting bolts in place and make them
snug. Adjust the position of the shaft with proper spacing at either end.
- Center both ends of the shaft in the bearing housing. Use the clearance in the mounting
holes for horizontal adjustment, and shims for vertical adjustment.
- Tighten the bearings to the base plate and check the position of the shaft for proper
alignment. The shaft should slide freely end to end.
- Refer to the section on wheel replacement for correct position of fan wheel in relation to
the inlet cone.
- Tighten the locking collar and set screws of the bearing closest to the wheel in
accordance with the manufacturer's recommendation. Collars lock when turned in the
direction in which the shaft normally rotates. Dimple the shaft beneath the set screw to
prevent slipping on vertically-mounted shafts.
- Grasp the sheave end of the shaft and pull away from the wheel while tapping the locking
collar of the bearing closest to the sheave with a soft mallet in the opposite direction, i.e.
toward the wheel.
- Tighten the locking collar and set screws of the sheave-end bearing in accordance with
the manufacturer's recommendation. Collars lock when turned in the direction in which
221-06 / 022803 11
Product Quick Search
M2333T
General Information AC Motors | General Purpose |
Overview Specifications: M2333T

Specifications Catalog Number: M2333T
Performance Data Specification Number: 07H203X739H1

Horsepower: 15
Parts List
Voltage: 208-230/460
Drawings Hertz: 60
Product Literature Phase: 3
Full Load Amps: 40-37/18.5
More Information
Usable at 208 Volts: N/A
Locate Distributor RPM: 1760
Frame Size: 254T
Baldor Sales Offices
Service Factor: 1.15
Rating: 40C AMB-CONT
Return to List
Locked Rotor Code: J
NEMA Design Code: A
Insulation Class: F
Full Load Efficiency: 91
Power Factor: 83
Enclosure: TEFC
Baldor Type: 0756M
DE Bearing: 6309
ODE Bearing: 6307
Electrical Specification Number: 07WGX739
Mechanical Specification Number: 07H203
Base: RG
Mounting: F1
* For certified information, contact your local Baldor office.
Products | Support | News/Events | About Baldor | Investor Relations | Home

Baldor Electric Company is an equal opportunity employer.
Copyright 2001-2007 Baldor Electric Company. All rights reserved.
This site works best with Internet Explorer and Netscape 4.x and above.
Product Quick Search
M2333T
General Information AC Motors | General Purpose |
Overview Performance Data: M2333T

Specifications
Performance Data Create PDF (Note: Please disable any browser popup blockers.)
Parts List
Drawings Product Nameplate Data :

Product Literature Rated Output 15 HP Hertz 60 NEMA Nom. Eff. 91
Volts 208-230/460 Phase 3 Power Factor 83
More Information
Full Load Amps 40-37/18.5 NEMA Design Code A Service Factor 1.15
Locate Distributor Speed 1760 LR KVA Code J Rating - Duty 40C AMB-CONT
Baldor Sales Offices
(Typical performance - Not guaranteed values)
Return to List
General Characterstics at 460 V, 60 Hz, 15 HP
Full Load Torque 44.6 LB-FT Starting Current 147.3 Amps
Start Configuration DOL No-Load Current 7.39 Amps
Break Down Torque 167.1 LB-FT Line-line Resistance @ 25 C 0.618 Ohms
Pull-Up Torque 71.5 LB-FT Temperature Rise, C @ FL (in deg) 65
Locked-Roter Torque 101.3 LB-FT Temp. Rise @ S.F. Load (in deg) 83
Load Characteristics at 460 V, 60 Hz , 15 HP

% of Rated Load 25 50 75 100 125 150 S.F.
Power Factor 47 68 78 83 84 85 84
Efficiency 87.6 91.6 92.1 91.6 90.6 89.3 91
Speed (rpm) 1791 1783 1775 1765 1755 1743 1759
Line Amperes 8.47 11.1 14.5 18.6 22.9 27.7 21.2
* For certified information, contact your local Baldor office.
Products | Support | News/Events | About Baldor | Investor Relations | Home

Baldor Electric Company is an equal opportunity employer.
Copyright 2001-2007 Baldor Electric Company. All rights reserved.
This site works best with Internet Explorer and Netscape 4.x and above.
Integral Horsepower
AC Induction Motors
ODP, WPI, WPII Enclosure
TEFC Enclosure
Explosion Proof
Installation & Operating Manual
3/02 MN400
Table of Contents
Section 1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Safety Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Section 2
Installation & Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Doweling & Bolting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Conduit Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
AC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
First Time Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Coupled Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Jogging and Repeated Starts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Section 3
Maintenance & Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
General Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Lubrication & Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Type of Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Lubrication Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Lubrication Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
MN400 Table of Contents i

Section 1
General Information
ii Table of Contents MN400

Section 1
General Information
Overview This manual contains general procedures that apply to Baldor Motor products. Be sure to read and
understand the Safety Notice statements in this manual. For your protection, do not install, operate or
attempt to perform maintenance procedures until you understand the Warning and Caution statements. A
Warning statement indicates a possible unsafe condition that can cause harm to personnel. A Caution
statement indicates a condition that can cause damage to equipment.
Important: This instruction manual is not intended to include a comprehensive listing of all details for all
procedures required for installation, operation and maintenance. This manual describes general
guidelines that apply to most of the motor products shipped by Baldor. If you have a question
about a procedure or are uncertain about any detail, Do Not Proceed. Please contact your Baldor
distributor for more information or clarification.
Before you install, operate or perform maintenance, become familiar with the following:
S NEMA Publication MG-2, Safety Standard for Construction and guide
for Selection, Installation and Use of Electric Motors and Generators.
S The National Electrical Code
S Local codes and Practices
Limited Warranty
1. Baldor Electric motors are warranted for a period of one (1) year, from date of shipment from the factory or factory
warehouse against defects in material and workmanship. To allow for stocking and/or fabrication period and to
provide one year of actual service, the warranty period is extended for an additional period of six (6) months for a
total of eighteen (18) months from the original date of shipment from the factory or factory warehouse stock. In no
case will the warranty period be extended for a longer period. Baldor extends this limited warranty to each buyer
of the electric motor for the purpose of resale and to the original purchaser for use.
2. Baldor will, at its option repair or replace a motor which fails due to defects in material or workmanship during the
warranty period if:
a. the purchaser presents the defective motor at or ships it prepaid to, the Baldor plant in Fort Smith, Arkansas
or one of the Baldor Authorized Service Centers and
b. the purchaser gives written notification concerning the motor and the claimed defect including the date
purchased, the task performed by the Baldor motor and the problem encountered.
3. Baldor will not pay the cost of removal of any electric motor from any equipment, the cost of delivery to Fort Smith,
Arkansas or a Baldor Authorized Service Center, or the cost of any incidental or consequential damages resulting
from the claimed defects. (Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above exclusion may not apply to you.) Any implied warranty given by laws shall be limited to
the duration of the warranty period hereunder. (Some states do not allow limitations on how long an implied
warranty lasts, so the above limitation may not apply to you.)
4. Baldor Authorized Service Centers, when convinced to their satisfaction that a Baldor motor developed defects in
material or workmanship within the warranty period, are authorized to proceed with the required repairs to fulfill
Baldors warranty when the cost of such repairs to be paid by Baldor does not exceed Baldors warranty repair
allowance. Baldor will not pay overtime premium repair charges without prior written authorization.
5. The cost of warranty repairs made by centers other than Baldor Authorized Service Centers WILL NOT be paid
unless first authorized in writing by Baldor.
6. Claims by a purchaser that a motor is defective even when a failure results within one hour after being placed into
service are not always justified. Therefore, Baldor Authorized Service Centers must determine from the condition
of the motor as delivered to the center whether or not the motor is defective. If in the opinion of a Baldor
Authorized Service Center, a motor did not fail as a result of defects in material or workmanship, the center is to
proceed with repairs only if the purchaser agrees to pay for such repairs. If the decision is in dispute, the
purchaser should still pay for the repairs and submit the paid invoice and the Authorized Service Centers signed
service report to Baldor for further consideration.
7. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Note that Baldor SuperER Premium Efficiency electric motors are warranted for a period of three (3) years.
Baldor IEEE 841 electric motors are warranted for a period of five (5) years.
All other terms and conditions of the Limited Warranty statement apply.
MN400 General Information 1-1

Safety Notice: This equipment contains high voltage! Electrical shock can cause serious or fatal injury.
Only qualified personnel should attempt installation, operation and maintenance of
electrical equipment.
Be sure that you are completely familiar with NEMA publication MG-2, safety standards
for construction and guide for selection, installation and use of electric motors and
generators, the National Electrical Code and local codes and practices. Unsafe
installation or use can cause conditions that lead to serious or fatal injury. Only qualified
personnel should attempt the installation, operation and maintenance of this equipment.
WARNING: Do not touch electrical connections before you first ensure that
power has been disconnected. Electrical shock can cause serious
or fatal injury. Only qualified personnel should attempt the
installation, operation and maintenance of this equipment.
WARNING: Be sure the system is properly grounded before applying power.
Do not apply AC power before you ensure that all grounding
instructions have been followed. Electrical shock can cause
serious or fatal injury. National Electrical Code and Local codes
must be carefully followed.
WARNING: Avoid extended exposure to machinery with high noise levels. Be
sure to wear ear protective devices to reduce harmful effects to
your hearing.
WARNING: This equipment may be connected to other machinery that has
rotating parts or parts that are driven by this equipment. Improper
use can cause serious or fatal injury. Only qualified personnel
should attempt to install operate or maintain this equipment.
WARNING: Do not by-pass or disable protective devices or safety guards.
Safety features are designed to prevent damage to personnel or
equipment. These devices can only provide protection if they
remain operative.
WARNING: Avoid the use of automatic reset devices if the automatic restarting
of equipment can be hazardous to personnel or equipment.
WARNING: Be sure the load is properly coupled to the motor shaft before
applying power. The shaft key must be fully captive by the load
device. Improper coupling can cause harm to personnel or
equipment if the load decouples from the shaft during operation.
WARNING: Use proper care and procedures that are safe during handling,
lifting, installing, operating and maintaining operations.
Improper methods may cause muscle strain or other harm.
WARNING: Before performing any motor maintenance procedure, be sure that
the equipment connected to the motor shaft cannot cause shaft
rotation. If the load can cause shaft rotation, disconnect the load
from the motor shaft before maintenance is performed. Unexpected
mechanical rotation of the motor parts can cause injury or motor
damage.
WARNING: Disconnect all electrical power from the motor windings and
accessory devices before disassembly of the motor. Electrical
shock can cause serious or fatal injury.
WARNING: Do not use these motors in the presence of flammable or
combustible vapors or dust. These motors are not designed for
atmospheric conditions that require explosion proof operation.
1-2 General Information MN400

Section 1
General Information
Safety Notice Continued

WARNING: Motors that are to be used in flammable and/or explosive
atmospheres must display the UL label on the nameplate.
Specific service conditions for these motors are defined in

NEC 70-599.
WARNING: UL rated motors must only be serviced by authorized Baldor
Service Centers if these motors are to be returned to a flammable
and/or explosive atmosphere.
Caution: To prevent premature equipment failure or damage, only qualified
maintenance personnel should perform maintenance.
Caution: Do not lift the motor and its driven load by the motor lifting
hardware. The motor lifting hardware is adequate for lifting only the
motor. Disconnect the load from the motor shaft before moving the
motor.
Caution: If eye bolts are used for lifting a motor, be sure they are securely
tightened. The lifting direction should not exceed a 20 angle from
the shank of the eye bolt or lifting lug. Excessive lifting angles can
cause damage.
Caution: To prevent equipment damage, be sure that the electrical service is
not capable of delivering more than the maximum motor rated amps
listed on the rating plate.
Caution: If a HI POT test (High Potential Insulation test) must be performed,
follow the precautions and procedure in NEMA MG-1 and MG-2
standards to avoid equipment damage.
If you have any questions or are uncertain about any statement or procedure, or if you
require additional information please contact your Baldor distributor or an Authorized
Baldor Service Center.
MN400 General Information 1-3

Section 1
General Information
Receiving Each Baldor Electric Motor is thoroughly tested at the factory and carefully packaged for
shipment. When you receive your motor, there are several things you should do
immediately.
1. Observe the condition of the shipping container and report any damage
immediately to the commercial carrier that delivered your motor.
2. Verify that the part number of the motor you received is the same as the part
number listed on your purchase order.
Storage If the motor is not put into service immediately, the motor must be stored in a clean, dry
and warm location. Several precautionary steps must be performed to avoid motor
damage during storage.
1. Use a Megger periodically to ensure that the integrity of the winding insulation
has been maintained. Record the Megger readings. Immediately investigate
any significant drop in insulation resistance.
2. Do not lubricate bearings during storage. Motor bearings are packed with
grease at the factory. Excessive grease can damage insulation quality.
3. Rotate motor shaft at least 10 turns every two months during storage (more
frequently if possible). This will prevent bearing damage due to storage.
4. If the storage location is damp or humid, the motor windings must be protected
from moisture. This can be done by applying power to the motors space
heater (if available) while the motor is in storage.
Unpacking Each Baldor motor is packaged for ease of handling and to prevent entry of
contaminants.
1. To avoid condensation inside the motor, do not unpack until the motor has
reached room temperature. (Room temperature is the temperature of the room
in which it will be installed). The packing provides insulation from temperature
changes during transportation.
2. When the motor has reached room temperature, remove all protective wrapping
material from the motor.
Handling The motor should be lifted using the lifting lugs or eye bolts provided.
1. Use the lugs or eye bolts provided to lift the motor. Never attempt to lift the
motor and additional equipment connected to the motor by this method. The
lugs or eye bolts provided are designed to lift only the motor. Never lift the
motor by the motor shaft or the hood of a WPII motor.
2. When lifting a WPII (weatherproof Type 2) motor, do not lift the motor by
inserting lifting lugs into holes on top of the cooling hood. These lugs are to be
used for hood removal only. A spreader bar should be used to lift the motor by
the cast lifting lugs located on the motor frame.
3. If the motor must be mounted to a plate with the driven equipment such as
pump, compressor etc., it may not be possible to lift the motor alone. For this
case, the assembly should be lifted by a sling around the mounting base. The
entire assembly can be lifted as an assembly for installation. Do not lift using
the motor lugs or eye bolts provided.
If the load is unbalanced (as with couplings or additional attachments)

additional slings or other means must be used to prevent tipping. In any event,
the load must be secure before lifting.
1-4 General Information MN400

Section 2
Installation & Operation
Overview Installation should conform to the National Electrical Code as well as local codes and
practices. When other devices are coupled to the motor shaft, be sure to install
protective devices to prevent future accidents. Some protective devices include,
coupling, belt guard, chain guard, shaft covers etc. These protect against accidental
contact with moving parts. Machinery that is accessible to personnel should provide
further protection in the form of guard rails, screening, warning signs etc.
Location The motor should be installed in an area that is protected from direct sunlight, corrosives,
harmful gases or liquids, dust, metallic particles, and vibration. Exposure to these can
reduce the operating life and degrade performance. Be sure to allow clearance for
ventilation and access for cleaning, repair, service and inspections. Ventilation is
extremely important. Be sure the area for ventilation is not obstructed. Obstructions will
limit the free passage of air. Motors get warm and the heat must be dissipated to prevent
damage.
These motors are not designed for atmospheric conditions that require explosion proof
operation. They must NOT be used in the presence of flammable or combustible vapors
or dust.
1. ODP motors are suitable only for indoor applications.
2. TEFC and WPII motors are suitable for indoor or outdoor standard service
applications.
Mounting The motor must be securely installed to a rigid foundation or mounting surface to
minimize vibration and maintain alignment between the motor and shaft load. Failure to
provide a proper mounting surface may cause vibration, misalignment and bearing
damage.
Foundation caps and sole plates are designed to act as spacers for the equipment they
support. If these devices are used, be sure that they are evenly supported by the
foundation or mounting surface.
After installation is complete and accurate alignment of the motor and load is
accomplished, the base should be grouted to the foundation to maintain this alignment.
The standard motor base is designed for horizontal or vertical mounting. Adjustable or
sliding rails are designed for horizontal mounting only. Consult your Baldor distributor or
authorized Baldor Service Center for further information.
Alignment Accurate alignment of the motor with the driven equipment is extremely important.
1. Direct Coupling
For direct drive, use flexible couplings if possible. Consult the drive or
equipment manufacturer for more information. Mechanical vibration and
roughness during operation may indicate poor alignment. Use dial indicators to
check alignment. The space between coupling hubs should be maintained as
recommended by the coupling manufacturer.
2. End-Play Adjustment
The axial position of the motor frame with respect to its load is also extremely
important. The motor bearings are not designed for excessive external axial
thrust loads. Improper adjustment will cause failure.
3. Pulley Ratio
The pulley ratio should not exceed 8:1.
4. Belt Drive
Align sheaves carefully to minimize belt wear and axial bearing loads (see
End-Play Adjustment). Belt tension should be sufficient to prevent belt slippage
at rated speed and load. However, belt slippage may occur during starting.
Caution: Do not over tension belts.
5. Sleeve bearing motors are only suitable for coupled loads.
MN400 Installation & Operation 2-1

Section 1
General Information
Doweling & Bolting After proper alignment is verified, dowel pins should be inserted through the motor feet
into the foundation. This will maintain the correct motor position should motor removal be
required. (Baldor motors are designed for doweling.)
1. Drill dowel holes in diagonally opposite motor feet in the locations provided.
2. Drill corresponding holes in the foundation.
3. Ream all holes.
4. Install proper fitting dowels.
5. Mounting bolts must be carefully tightened to prevent changes in alignment.
Use a flat washer and lock washer under each nut or bolt head to hold the
motor feet secure. Flanged nuts or bolts may be used as an alternative to
washers.
Power Connection Motor and control wiring, overload protection, disconnects, accessories and grounding
should conform to the National Electrical Code and local codes and practices.
Conduit Box For ease of making connections, an oversize conduit box is provided. The box can be
rotated 360 in 90 increments. Auxiliary conduit boxes are provided on some motors for
accessories such as space heaters, RTDs etc.
AC Power Connect the motor leads as shown on the connection diagram located on the name plate
or inside the cover on the conduit box. Be sure the following guidelines are met:
1. AC power is within 10% of rated voltage with rated frequency. (See motor
name plate for ratings).
OR
2. AC power is within 5% of rated frequency with rated voltage.
OR
3. A combined variation in voltage and frequency of 10% (sum of absolute
values) of rated values, provided the frequency variation does not exceed 5%
of rated frequency.
Performance within these voltage and frequency variations are shown in Figure 2-1.
2-2 Installation & Operation MN400

Section 1
General Information
Figure 2-1 Motor Performance VS Voltage Variations

+20
Maximum
Full -Load Torque
Current
+15
Changes in Motor Performance (%)
+10
Full -Load
Power Current
Factor
+5
Efficiency Efficiency
5
10
15
Power
Maximum Factor
Torque
20
15 10 5 0 +5 +10 +15
Voltage Variations (%)
MN400 Installation & Operation 2-3

Section 1
General Information
First Time Start Up Be sure that all power to motor and accessories is off. Be sure the motor shaft is
disconnected from the load and will not cause mechanical rotation of the motor shaft.
1. Make sure that the mechanical installation is secure. All bolts and nuts are
tightened etc.
2. If motor has been in storage or idle for some time, check winding insulation
integrity with a Megger.
3. Inspect all electrical connections for proper termination, clearance, mechanical
strength and electrical continuity.
4. Be sure all shipping materials and braces (if used) are removed from motor
shaft.
5. Manually rotate the motor shaft to ensure that it rotates freely.
6. Replace all panels and covers that were removed during installation.
7. Momentarily apply power and check the direction of rotation of the motor shaft.
8. If motor rotation is wrong, be sure power is off and change the motor lead
connections. Verify rotation direction before you continue.
9. Start the motor and ensure operation is smooth without excessive vibration or
noise. If so, run the motor for 1 hour with no load connected.
10. After 1 hour of operation, disconnect power and connect the load to the motor
shaft. Verify all coupling guards and protective devices are installed. Ensure
motor is properly ventilated.
Coupled Start Up This procedure assumes a coupled start up. Also, that the first time start up procedure
was successful.
1. Check the coupling and ensure that all guards and protective devices are
installed.
2. Check that the coupling is properly aligned and not binding.
3. The first coupled start up should be with no load. Apply power and verify that
the load is not transmitting excessive vibration back to the motor though the
coupling or the foundation. Vibration should be at an acceptable level.
4. Run for approximately 1 hour with the driven equipment in an unloaded
condition.
The equipment can now be loaded and operated within specified limits. Do not exceed
the name plate ratings for amperes for steady continuous loads.
Jogging and Repeated Starts Repeated starts and/or jogs of induction motors generally reduce the life of the motor
winding insulation. A much greater amount of heat is produced by each acceleration or
jog than than by the same motor under full load. If it is necessary to to repeatedly start or
jog the motor, it is advisable to check the application with your local Baldor distributor or
Heating - Duty rating and maximum ambient temperature are stated on the motor name
plate. Do not exceed these values. If there is any question regarding safe operation,
contact your local Baldor distributor or Baldor Service Center.
2-4 Installation & Operation MN400

Section 3
Maintenance & Troubleshooting
WARNING: UL rated motors must only be serviced by authorized Baldor

Service Centers if these motors are to be returned to a flammable
and/or explosive atmosphere.
General Inspection Inspect the motor at regular intervals, approximately every 500 hours of operation or
every 3 months, whichever occurs first. Keep the motor clean and the ventilation
openings clear. The following steps should be performed at each inspection:
WARNING: Do not touch electrical connections before you first ensure that
power has been disconnected. Electrical shock can cause serious
or fatal injury. Only qualified personnel should attempt the
installation, operation and maintenance of this equipment.
1. Check that the motor is clean. Check that the interior and exterior of the motor
is free of dirt, oil, grease, water, etc. Oily vapor, paper pulp, textile lint, etc. can
accumulate and block motor ventilation. If the motor is not properly ventilated,
overheating can occur and cause early motor failure.
2. Use a Megger periodically to ensure that the integrity of the winding insulation
has been maintained. Record the Megger readings. Immediately investigate
any significant drop in insulation resistance.
3. Check all electrical connectors to be sure that they are tight.
Lubrication & Bearings Bearing grease will lose its lubricating ability over time, not suddenly. The lubricating
ability of a grease (over time) depends primarily on the type of grease, the size of the
bearing, the speed at which the bearing operates and the severity of the operating
conditions. Good results can be obtained if the following recommendations are used in
your maintenance program.
Type of Grease A high grade ball or roller bearing grease should be used. Recommended grease for
standard service conditions is Polyrex EM (Exxon Mobil).
Equivalent and compatible greases include:
Texaco Polystar, Rykon Premium #2, Pennzoil Pen 2 Lube and Chevron SRI.
Maximum operating temperature for standard motors = 110 C.

Shutdown temperature in case of a malfunction = 115 C.
Lubrication Intervals Recommended lubrication intervals are shown in Table 3-1. It is important to realize that
the recommended intervals of Table 3-1 are based on average use.
Refer to additional information contained in Tables 3-2 and 3-3.

Table 3-1 Lubrication Intervals *
Rated Speed - RPM
NEMA / (IEC) Frame Size 10000 6000 3600 1800 1200 900
Up to 210 incl. (132) ** 2700 Hrs. 5500 Hrs. 12000 Hrs. 18000 Hrs. 22000 Hrs.
Over 210 to 280 incl. (180) 3600 Hrs. 9500 Hrs. 15000 Hrs. 18000 Hrs.
Over 280 to 360 incl. (225) * 2200 Hrs. 7400 Hrs. 12000 Hrs. 15000 Hrs.
Over 360 to 5800 incl. (300) *2200 Hrs. 3500 Hrs. 7400 Hrs. 10500 Hrs.
* Lubrication intervals are for ball bearings. For roller bearings, divide the listed lubrication interval by 2.
** For 6205 and 6806 bearings. For 6807 bearings, consult oil mist lubrication (MN401).
Relubrication interval for 6205 bearing bearing is 1550Hrs. (using grease lubrication).
Relubrication interval for 6806 bearing bearing is 720Hrs. (using grease lubrication).
MN400 Maintenance & Troubleshooting 3-1

Table 3-2 Service Conditions
Severity of Service Ambient Temperature Atmospheric Type of Bearing
Maximum Contamination
Standard 40 C Clean, Little Corrosion Deep Groove Ball Bearing
Severe 50 C Moderate dirt, Corrosion Ball Thrust, Roller
Extreme >50 C* or Severe dirt, Abrasive dust, All Bearings
Class H Insulation Corrosion
Low Temperature <30 C **
* Special high temperature grease is recommended (Dow Corning DC44). Note that Dow Corning DC44 grease does
not mix with other grease types. Thoroughly clean bearing & cavity before adding grease.
** Special low temperature grease is recommended (Aeroshell 7).
Table 3-3 Lubrication Interval Multiplier
Severity of Service Multiplier
Standard 1.0
Severe 0.5
Extreme 0.1
Low Temperature 1.0
Table 3-4 Bearings Sizes and Types
Frame Size Bearing Description
NEMA (IEC) (These are the Large bearings (Shaft End) in each frame size)
Bearing OD Width Weight of Volume of grease
D mm B mm Grease to to be added
add * in3 tea-
oz (Grams) spoon
Up to 210 incl. (132) 6307 80 21 0.30 (8.4 ) 0.6 2.0
Over 210 to 280 incl. (180) 6311 120 29 0.61 (17 ) 1.2 3.9
Over 280 to 360 incl. (225) 6313 140 33 0.81 (23 ) 1.5 5.2
Over 360 to 449 incl. (280) NU319 200 45 2.12 (60) 4.1 13.4
Over 5000 to 5800 incl. (355) NU328 300 62 4.70 (130) 9.2 30.0
Spindle Motors
76 Frame 6207 72 17 0.22 (6.1) 0.44 1.4
77 Frame 6210 90 20 0.32 (9.0) 0.64 2.1
80 Frame 6213 120 23 0.49 (14.0) 0.99 3.3
* Weight in grams = .005 DB
3-2 Maintenance & Troubleshooting MN400

Lubrication Procedure Be sure that the grease you are adding to the motor is compatible with the grease already
in the motor. Consult your Baldor distributor or an authorized service center if a grease
other than the recommended type is to be used.
Caution: To avoid damage to motor bearings, grease must be kept free of dirt.
For an extremely dirty environment, contact your Baldor distributor or
an authorized Baldor Service Center for additional information.
With Grease Outlet Plug
1. Clean all grease fittings.
2. Remove grease outlet plug.
3. If motor is stopped, add the recommended amount of grease.
If motor is to be greased while running, a slightly greater quantity of grease will
have to be added. Add grease slowly until new grease appears at shaft hole in
the endplate or purge outlet plug.
4. Re-install grease outlet plug.
Without Grease Outlet Plug
1. Disassemble motor.
2. Add recommended amount of grease to bearing and bearing cavity. (Bearing
should be about 1/3 full of grease and outboard bearing cavity should be about
1/2 full of grease.)
Note: Bearing is 1/3 full when only one side of bearing is completely full of grease.
3. Assemble motor.
Sample Lubrication Determination
Assume - NEMA 286T (IEC 180), 1750 RPM motor driving an exhaust fan in an ambient
temperature of 43 C and the atmosphere is moderately corrosive.
1. Table 3-1 list 9500 hours for standard conditions.
2. Table 3-2 classifies severity of service as Severe.
3. Table 3-3 lists a multiplier value of 0.5 for Severe conditions.
4. Table 3-4 shows that 1.2 in3 or 3.9 teaspoon of grease is to be added.
Note: Smaller bearings in size category may require reduced amounts of grease.

Section 1
General Information
Accessories The following is a partial list of accessories available from Baldor.

Contact your Baldor distributor for availability and pricing information.
Note: Space heaters and RTDs are standard on some motors.
Bearing RTD
RTD (Resistance Temperature Detector) devices are used to measure or
monitor the temperature of the motor bearing during operation.
Bearing Thermocouples
Used to measure or monitor bearing temperatures.
Bearing Thermostat
Temperature device that activates when bearing temperatures are excessive.
Used with an external circuit to warn of excessive bearing temperature or to
shut down a motor.
Conduit Boxes
Optional conduit boxes are available in various sizes to accommodate
accessory devices.
Cord & Plug Assembly
Adds a line cord and plug for portable applications.
Drains and Breathers
Stainless steel drains with separate breathers are available.
Drip Covers
Designed for use when motor is mounted in a vertical position. Contact your
Baldor distributor to confirm that the motor is designed for vertical mounting.
Fan Cover & Lint Screen
To prevent build-up of debris on the cooling fan.
Nameplate
Additional stainless steel nameplates are available.
Roller Bearings
Recommended for belt drive applications with a speed of 1800 RPM or less.
Rotation Arrow Labels
Rotation arrows are supplied on motors designed to operate in one direction
only. Additional rotation arrows are available.
Space Heater
Added to prevent condensation of moisture within the motor enclosure during
periods of shut down or storage.
Stainless Hardware
Stainless steel hardware is available. Standard hardware is corrosion resistant
zinc plated steel.
Winding RTD
RTD (Resistance Temperature Detector) devices are used to measure or
monitor the temperature of the motor winding during operation.
Winding Thermocouples
Used to measure or monitor winding temperatures.
Winding Thermostat
Temperature device that activates when winding temperatures are excessive.
Used with an external circuit to warn of excessive winding temperature or to
shut down a motor.
Note: On some motors, leads for accessory devices are brought out to a separate
conduit box located on the side of the motor housing (unless otherwise
specified).

Section 1
General Information
Table 3-5 Troubleshooting Chart

Symptom Possible Causes Possible Solutions
Motor will not start Usually caused by line trouble, such Check source of power. Check overloads, fuses,
as, single phasing at the starter. controls, etc.
Excessive humming High Voltage. Check input line connections.
Eccentric air gap. Have motor serviced at local Baldor service center.
Motor Over Heating Overload. Compare actual amps Locate and remove source of excessive friction in
(measured) with nameplate rating. motor or load.
Reduce load or replace with motor of greater capacity.
Single Phasing. Check current at all phases (should be approximately
equal) to isolate and correct the problem.
Improper ventilation. Check external cooling fan to be sure air is moving
properly across cooling fins.
Excessive dirt build-up on motor. Clean motor.
Unbalanced voltage. Check voltage at all phases (should be approximately
equal) to isolate and correct the problem.
Rotor rubbing on stator. Check air gap clearance and bearings.
Tighten Thru Bolts.
Over voltage or under voltage. Check input voltage at each phase to motor.
Open stator winding. Check stator resistance at all three phases for balance.
Grounded winding. Perform dielectric test and repair as required.
Improper connections. Inspect all electrical connections for proper
termination, clearance, mechanical strength and
electrical continuity. Refer to motor lead connection
diagram.
Bearing Over Heating Misalignment. Check and align motor and driven equipment.
Excessive belt tension. Reduce belt tension to proper point for load.
Excessive end thrust. Reduce the end thrust from driven machine.
Excessive grease in bearing. Remove grease until cavity is approximately 3/4 filled.
Insufficient grease in bearing. Add grease until cavity is approximately 3/4 filled.
Dirt in bearing. Clean bearing cavity and bearing. Repack with correct
grease until cavity is approximately 3/4 filled.
Vibration Misalignment. Check and align motor and driven equipment.
Rubbing between rotating parts and Isolate and eliminate cause of rubbing.
stationary parts.
Rotor out of balance. Have rotor balance checked are repaired at your
Resonance. Tune system or contact your Baldor Service Center for
assistance.
Noise Foreign material in air gap or Remove rotor and foreign material. Reinstall rotor.
ventilation openings. Check insulation integrity. Clean ventilation openings.
Growling or whining Bad bearing. Replace bearing. Clean all grease from cavity and new
bearing. Repack with correct grease until cavity is
approximately 3/4 filled.

Suggested bearing and winding RTD setting guidelines
Most large frame AC Baldor motors with a 1.15 service factor are designed to operate
below a Class B (80C) temperature rise at rated load and are built with a Class H
winding insulation system. Based on this low temperature rise, RTD (Resistance
Temperature Detectors) settings for Class B rise should be used as a starting point.
Some motors with 1.0 service factor have Class F temperature rise.
The following tables show the suggested alarm and trip settings for RTDs. Proper
bearing and winding RTD alarm and trip settings should be selected based on these
tables unless otherwise specified for specific applications.
If the driven load is found to operate well below the initial temperature settings under
normal conditions, the alarm and trip settings may be reduced so that an abnormal
machine load will be identified.
The temperature limits are based on the installation of the winding RTDs imbedded in the
winding as specified by NEMA. Bearing RTDs should be installed so they are in contact
with the outer race on ball or roller bearings or in direct contact with the sleeve bearing
shell.
Winding RTDs Temperature Limit In 5C (405C Maximum Ambient)
Class B Temp Rise 3 80C
Class F Temp Rise 3 105C Class H Temp Rise 3 125C
Motor Load (Typical Design)
Alarm Trip Alarm Trip Alarm Trip
3 Rated Load 130 140 155 165 175 185
Rated Load 140 150 160 165 180 185
to 1.15 S.F.
Note: S Winding RTDs are factory production installed, not from ModExpress.
S When Class H temperatures are used, consider bearing temperatures and lubrication requirements.
Bearing RTDs Temperature Limit In OC with 405C Max Ambient

Bearing Type AntiFriction Sleeve
Oil or Grease Alarm Trip Alarm Trip
Standard* 95 100 85 95
High Temperature** 110 115 105 110
Note: * Bearing temperature limits are for standard design motors operating at Class B temperature rise.
** High temperature lubricants include some special synthetic oils and greases.
Greases that may be substituted that are compatible with Polyrex EM (but considered as standard
lubricants) include the following:
Texaco Polystar
Rykon Premium #2
Chevron SRI #2
See the motor nameplate for replacement grease or oil recomendation. Contact Baldor
application engineering for special lubricants or further clarifications.

BALDOR ELECTRIC COMPANY
P.O. Box 2400
Ft. Smith, AR 729022400
(479) 6464711
Fax (479) 6485792
Baldor Electric Company Printed in USA
MN400 3/02 C&J10000
PILLOW BLOCKS/CAST IRON
Fan Bearings: RAS 1 15/16"

RAS,TAS, LAS N1
B1
Industrial Series N
45
Fafnir RAS, TAS and LAS pillow blocks are similar in design and equal H2 d1
in load carrying capacity to the RAK, TAK and LAK types but have a H
slightly higher base to center height dimension to make them inter- H1
changeable with certain other competitive designs.
The RAS pillow block is equipped with G-KRRB (R-Seal) wide inner
JE S1 T
ring bearings, the TAS with G-KPPB (Tri-Ply Seal) wide inner ring
F
L A
bearings, and the LAS with the G-KLLB (Mechani-Seal) wide inner ring
bearings.
Contact The Torrington Company to discuss highly corrosive Bearing Data
applications (i.e. food processing, chemical exposure) where Unit Bearing Number Dimensions and Load Ratings
Fafnir TDC bearings can be utilized.
RAS G-KRRB Page 154
Recommened shaft tolerances: 1/2"-1 15/16", nominal to -.0005", -.013mm; TAS G-KPPB Page 165
2"-2 3/16", nominal to -.0010", -.025mm.
LAS G-KLLB Page 162
TO ORDER, SPECIFY UNIT AND SHAFT DIAMETER. Example: RAS 1 3/16", POPULAR SIZES ARE IN BOLD
Unit Shaft H H2 B1 J L A H1 N N1 d1 S1 T Bolt Bearing Collar Housing Unit

(1)
Diam. Size Number Number Number Wt.
in. in. in. in. in. in. in. in. in. in. in. in. in. in. new lbs
mm mm mm mm mm mm mm mm mm mm mm mm mm mm RAS (TAS) (old) kg
RAS 1
2 G1008KRRB S1008K
RAS 5
8 1 316 2 732 1 1532 3 58 4 78 1 316 32
15
16
7
8 7
1 18 64
59
32
19
8
3
G1010KRRB S1010K T-40238 1.00
RAS 11
16 30.16 56.4 37.3 92.1 123.8 30.2 11.9 11.1 22.2 28.6 23.4 15.1 10 G1011KRRB S1011K (T-30595) 0.454
RAS 17 GE17KRRB SE17K
RAS 3
4 1 516 2 1732 1 2332 3 2532 5 1 14 17
32 7
16 25
32 1 516 1 364 5
8 3
8 G1012KRRB S1012K T-40239 1.40
RAS 20 33.34 64.3 43.7 96 127 31.8 13.5 11.1 19.8 33.3 26.6 15.9 10 GE20KRRB SE20K (T-30555) 0.635
RAS,TAS 7
8 G1014KRRB (KPPB) S1014K
15
RAS,TAS 16 1 716 2 1316 1 34 4 18 5 12 1 1332 19
32 7
16 13
16 1 12 1 116 45
64 3
8 G1015KRRB (KPPB) S1015K 1.77
RAS,TAS,LAS 1 36.51 71.4 44.4 104.8 139.7 35.7 15.1 11.1 20.6 38.1 27 17.9 10 G1100KRRB (KPPB) S1100K T-30365 0.803
RAS,TAS 25 GE25KRRB (KPPB) SE25K
RAS,TAS 1 116 G1101KRRB (KPPB) S1101K

RAS,TAS 1 18 1 1116 3 932 1 2932 4 58 6 316 1 916 21
32 9
16 15
16 1 34 1 316 25
32 1
2 G1102KRRB (KPPB) S1102K T-40241 2.86
RAS,TAS,LAS 1 316 42.86 83.3 48.4 117.5 157.2 39.7 16.7 14.3 23.8 49.5 30.2 19.9 12 G1103KRRB (KPPB) S1103K (T-30300) 1.297

RAS,TAS 1 516 1 78 3 1116 2 164 5 18 6 916 1 2532 23
32 9
16 31
32 2 18 1 932 57
64 1
2 G1105KRRB (KPPB) S1105K T-40242 3.69
RAS,TAS 1 38 47.62 93.7 51.2 130.2 166.7 45.2 18.3 14.3 24.6 54 32.5 22.7 12 G1106KRRB (KPPB) S1106K (T-30410) 1.674
RAS,TAS, LAS 1 716 G1107KRRB (KPPB) S1107K
RAS,TAS 1 12 1 1516 3 1516 2 732 5 38 7 116 1 78 3

4 9
16 1 132 2 38 1 38 15
16 1
2 G1108KRRB (KPPB) S1108KT T-40243 4.74
RAS,TAS 1 916 49.21 100 56.4 136.5 179.4 47.6 19 14.3 26.2 60.3 34.9 23.8 12 G1109KRRB (KPPB) S1109KT (T-30484) 2.150

RAS,TAS 1 1116 2 18 4 316 2 732 5 78 7 1732 2 43 9
16 1 18 2 12 1 38 1 1
2 G1111KRRB (KPPB) S1111K T-40244 5.31
RAS,TAS 1 34 53.98 106.4 56.4 149.2 191.3 50.8 19 14.3 28.6 63.5 34.9 25.4 12 G1112KRRB (KPPB) S1112K (T-30682) 2.409
RAS,TAS 1 78 2 14 4 12 2 1516 6 732 7 78 2 316 3

4 11
16 15
16 2 34 1 12 1 332 5
8 G1114KRRB (KPPB) S1114K T-40245 6.62
RAS,TAS,LAS 1 1516 57.15 114.3 62.7 158 200 55.6 19 17.5 23.8 69.8 38.1 27.8 16 G1115KRRB (KPPB) S1115K (T-30706) 3.003
RAS,TAS 2 G1200KRRB (KPPB) S1200K

RAS,TAS 2 18 2 12 4 3132 2 1316 6 1516 8 34 2 516 13
16 23
32 1 532 3 1 2332 1 532 5
8 G1202KRRB (KPPB) S1202K T-40246 8.60
RAS,TAS 2 316 63.5 126.2 71.4 176.2 222.3 58.7 20.6 18.3 29.4 76.2 43.7 29.4 16 G1203KRRB (KPPB) S1203K (T-30738) 3.901
RAS 2 14 2 34 5 1532 3 116 7 1332 9 716 2 38 15

16 23
32 1 532 3 516 1 2732 1 316 5
8 G1204KRRB S1204K T-40247 12.15
RAS 2 38 69.85 138.9 77.8 188.1 239.7 60.3 23.8 18.3 29.4 84.1 46.8 30.2 16 G1206KRRB S1206K (T-31244) 5.511
RAS,LAS 2 716 G1207KRRB S1207K
RAS 60 GE60KRRB SE60K
RAS 2 1516 3 14 6 1532 3 58 8 12 10 58 2 34 1 7

8 1 14 4 2 532 1 38 3
4 G1215KRRB S1215K T-23423 19.90
RAS 75 82.55 164.3 92.1 215.9 269.9 69.9 25.4 22.2 31.8 101.6 54.8 34.9 20 GE75KRRB SE75K 9.026
(1)
Bearing number for RAS is G-KRRB. TAS uses G-KPPB, type LAS uses G-KLLB. Note: All units have 1/8 pipe thread grease fitting except 1/2-11/16 and 3/4 units which have 1/4-28 fitting.
183
PRODUCT INFORMATION
FAFNIR SELF-LOCKING COLLAR INSTALLATION

Most Fafnir housed units come equipped with the self-locking collar to
facilitate the mounting of wide inner ring bearings. This self-locking
collar eliminates the need for locknuts, washers, shoulders, sleeves,
and adapters.
The locking collar has a counterbored recess which is made
purposely eccentric to the bore. The collar recess and the end of the
bearing inner ring with which it engages are both machined so that
they act as mating cams when on the shaft.
When the collar is engaged to the inner ring, it grips the shaft tightly
with a positive binding action that increases with use. No adjustments
of any kind are necessary. 3. Place the self-locking collar on the shaft with its cam adjacent to
the cam on the end of the bearings inner ring. Turn the collar in the
direction of shaft rotation. The eccentric recessed cam will slide over
and engage the corresponding cam on the bearing inner ring.
1. Slip the shaft through the pillow block or other Fafnir housed unit
which incorporates the wide inner ring bearing. Be certain the
bearing is aligned in position along the shaft to eliminate any
possibility of cramping loads.
4. Using a lightweight hammer and a drift pin inserted in the drift pin
hole strike in the direction of shaft rotation to positively engage the
collar. The wide inner ring is now locked to the shaft.
2. Fasten the unit securely to the base using the proper bolt size.
5. As a final step, fully tighten the setscrew. It exerts a wedging action

to hold the collar always in the engaged position, even under shock
load. This Fafnir design will operate effectively after the cams are
tightly locked in most cases with no setscrews at all.
FAFNIR SETSCREW LOCKING BEARING It may be necessary to rotate the shaft to provide an easy access of
Steps 1 and 2 can be repeated from the Self Locking Collar Installation the setscrew wrench to the setscrews. To disassemble, loosen the
above. To lock the setscrew bearing, simply tighten each inner ring set- setscrews.
screw to the recommended torque listed by shaft size. See chart below.
CONCENTRIC COLLAR
Shaft Size Recommended Torque
For simplified installation of Fafnir housed units equipped with
in mm in. lbs. (nm)
1
concentric collar bearings, the collar is normally assembled to the wide
2-1116 17 mm 35 in. lbs. 4 (nm)
3
4-1 20-25 mm 80 in. lbs. 9 (nm) inner ring for shipment. Slip the complete unit on the shaft following
1116-134 30-45 mm 155 in. lbs. 18(nm) steps 1 and 2 described for the self-locking collar procedure, and
11316-2 316 50-55 mm 275 in. lbs. 31(nm) tighten both setscrews.
5
DUALL DIVISION NH-49
10,650 CFM @ 5" SP - 14.48 BHP
1,861 RPM
9.00 80.00
8.00 SP
70.00
7.00
Brake Horsepower & Static Efficiency

60.00
6.00
50.00
Static Pressure
5.00
40.00
4.00
30.00
3.00
EFFIC. 20.00
2.00
10.00
1.00
BHP
0.00 0.00
0 2329 4085 5517 6872 8104 9669 10956 12413 13759
CFM

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SCRUBBER DATA SHEET

Project Name: Sepor Incorporated

Manufacturer: Met-Pro Corporation/Duall Division

Dry Weight: 2,026 lbs

Operating Weight: 4,375 lbs

Air Flow Rate: 10,650 CFM

Air Temperature: 100 F

Pressure Drop: 2 w.c.

Recycle Liquid: NaOH @ pH of 10

Recycle Rate: 180 G.P.M.

Make-up Rate: 90 G.P.H. from Quench

Material of Construction: Gray Type 2 PVC

Packing Material: 2 Jaeger Tri-Pack PP (70 ft3)

Mist Eliminator Packing Material: 2 Jaeger Tri-Pack PP (16 ft3)

Liquid Distributor: (1) Bete TF96-150 PP (180 GPM @ 10.36 psi)

Differential Pressure Indicator: Dwyer #2004 Magnehelic Gauge

Flowswitch: Harwil Q-8CR/3/3F

Recycle Pump: (2) Sethco ZDX-2BS 90 GPM@ 53 TDH

INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS

Handling and Storage.......................... 2

6. If equipment is stored before installation:

a. Store in a clean, dry, safe area.

072101 2 O & M Instructions 221-18

072101 3 O & M Instructions 221-18

072101 4 O & M Instructions 221-18

24. Connect inlet and exhaust duct to the unit.

SEALING VESSEL BODY FLANGES

072101 5 O & M Instructions 221-18

USE OF FRESH WATER

072101 6 O & M Instructions 221-18

PROPER HANDLING OF CHEMICALS

- Do not add water to concentrated chemical solutions. Dilution is accomplished by

- Do not add acids to solutions of hypochlorite. Chlorine vapors may be released.

072101 7 O & M Instructions 221-18

- When disposing of chemicals, treat them as hazardous wastes.

1. Air flow rate (velometer reading)

1. Packing and mist eliminator installed to proper height

072101 8 O & M Instructions 221-18

SYSTEM START-UP AND OPERATION

Flow Rate (CFM) = Velocity (FPM) * Duct Area (SQFT)

072101 9 O & M Instructions 221-18

072101 10 O & M Instructions 221-18

072101 11 O & M Instructions 221-18

Customer Job No.

Start-Up Technician Date

Check that the scrubber is properly set, anchored, and stabilized.

Check that number, size, arrangement, and elevation of all nozzles,

Check that proper service, as shown on the drawings, is applied to

Check that packing is correct type and installed to proper level as

Check that spray nozzles deliver proper spray pattern. Number is as

Check that body flanges are properly sealed.

Check that the mist eliminator is properly installed including hold

072101 13 O & M Instructions 221-18

Customer Job No.

Start-Up Technician Date

Using a straight edge, check that alignment of the coupling is

Check that pump rotation is as required. Note direction from drive

072101 14 O & M Instructions 221-18

Customer Job No.

Start-Up Technician Date

RECYCLE PUMP - Continued

Record motor amperage and voltage at design conditions. Compare to

RECYCLE PUMP NAMEPLATE DATA

Record pump serial number and nameplate data.