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Following figure shows the general block diagram of the thermal power plant.
Boiler Turbo-alternator
Boiler feed pump Steam turbine
Economizer Condenser
Super heaters Cooling tower
Coal mills Generator or alternator
Air preheater Governors / Speed controllers
Draught system Alternator cooling system
A) Boiler
It is a steam generation unit in thermal power plant. There are two types of boilers: a)
fire tube, b) water tube. In fire tube boilers, hot combustion gas flows through tubes
which are surrounded by water. In case of water tube boilers, feed water tube pass
through combustion chamber where hot flue gases flow over them.
1. Boiler feed pump: function is to feed the water to be steamed in the boiler of
thermal power plant. Condensate water to be coming out from condenser and make
up water coming from water treatment plant ad together forming total feed water.
2. Economizer: economizer is used as a heat exchanger. The remaining heat energy
of the flue gases is passed through economizer so as to increase the efficiency of the
plant.
3. Superheater: In thermal power plant a saturated steam is first generated in the
boiler which contains some amount of water droplets (or moisture). So to make the
saturated steam from superheated stem a superheater is used.
4. Coal mills: in modern power plant pulverized coal is used. Once pulverized, coal
mills are employed for crushing the coal into a powder form. This increases the
efficiency of boiler hence the plant.
5. Air preheater: the remaining heat energy of the flue gases after passing through
economizer is utilized for air preheating. The air required for completer combustion
of the coal is first passed through air preheater so as to increase the efficiency of the
boiler.
6. Draught system: to overcome the resistance offered by the pipelines, air ducts,
fuel beds, dampers, chimney, etc. for the flow of air, flue gases draught system is
required in thermal power plant. Normally FD (forced draft) fan, ID (induced draft)
fan and chimney facilitate this function. FD fan provides air from atmosphere to the
boiler with the positive pressure, where as ID fan along with chimney sucks an air
and waste gas from boiler to the atmosphere.
B) Turbo-Alternator:
In thermal power plant, turbo alternator is usually coupled unit of steam turbine and
electrical generator. Steam turbine rotates with the help of superheated steam expanded
from high pressure and high temperature. As the turbine rotates, alternator also rotates
gives rise to generation of electricity.
1. Steam turbine: there are two types of steam turbine: impulse turbine and reaction
turbine. In impulse turbine the heat energy of the steam is first converted in to
kinetic energy by first passing through fixed nozzles. The steam coming out of fixed
nozzles at high velocity impinges on the blades of the rotor. In reaction turbine the
steam expands partially while passing through fixed nozzles and partially over the
moving blades.
2. Condenser: exhaust gases from the turbine are passed through condensers fro two
purposes. To condensate steam to water to recirculation as a feed water and to
remove the incondensable gases through water circuit.
3. Cooling tower: In thermal power plant, ordinary water pumped from river, canal
or pond is used to cool the exhaust steam from the turbine in the condenser. This
process requires large amount of water. So to reuse that water, cooling towers are
used to cool the heated water coming out from condenser.
4. Generator: this is the main unit of any power plant. In this unit the generation of
electricity is done. It is mechanically coupled with the turbine, so that when turbine
rotates, it also rotates. The speed of the generator is given by,
P = number of poles.
Finally the overall efficiency of the thermal power plant is given by,