Project Report Banswara Garments

[Type the document title]
PROJECT REPORT
On
"Standardize the process in Sewing Line of formal Trouser "
By
Anuj kumar
Department of Master of Fashion Technology

National Institute of Fashion Technology
(Ministry of Textiles, Govt. of India)
Gandhinagar-382007, Gujarat
Company Profile
Name of the organization : Banswara Garments
Groups Name : Banswara Syntex Limited
Certification : IS/ISO 9001:2000
Managing Director : Shri Shaleen Toshniwal
Commercial Address : Gopal Bhawan
(5th Floor)
Princess Street Marg
Mumbai-400
Maharashtra, INDIA
Manufacturing Units : 98/3, Daman Ind. Estate
Kadaiya, Nani Daman (U.T.)
725/1, Sangeeta Dham &
Complex, Near Savita Farm
Dabhel, Somnath
Daman (U.T.)
Banswara Garments ,Surat
Major Product : Trousers
Production Capacity (Somnath unit) : 1.25 Lakh Trousers per Month
Self Brand : Integration
Major Buyers : Domestic
Raymonds (Park Avenue, Parx,

Notting Hill), Arrow Brands, Peter
England, Tata Trent (West Side),
Life Style, Indus League, Max
India, Excalibur, Raviera,
Kosmidies, Van Hussan
Export
Dougas & Grahame, Max Dubai,

Derek Williams, Cantex,
Landmark Dubai, Duness Stores,
Gioulis Dionisios
Acknowledgement
I would like to thank Shri.Shaleen Toshniwalji for allowing me to do project in his organization. I
am thoroughly thankful to Mr. Rahul Bhaduaria(Vice president) and Mr.A.P.Gehlot (General
Manager, Administration), without whose support this project would not been possible. I am very
thankful to Mr.Virendra Dalal (Production & IE Manager). I am grateful to him for devoting his
precious time and making this project a good learning experience for me.
I am thankful to Mr. Manoj Kaparia (Asst. Production Manager) for guiding me throughout the
course of my project and helping me in every possible way at each step.
I would also like to extend our sincere gratitude to Mr.Rahul kumar, Mr.Ankit Khati , Mr.Dhiraj
kumar (Floor in charge), Mr.Vinod Sawaiyan(Floor in charge), Mr.Piyush Raj (IE Executive),
Mr.Praveen kumar (PPD), Mr.Krishna Singh (Cutting in charge), Mr.Amit (Quality Manager), for
their overwhelming support.
I am sincerely thankful to the whole of the staff and workers of Banswara Garments for supporting me
during my stay here.
I am highly thankful to Mr. Manoj Tiwari for giving me an opportunity to undergo graduation
project and for immense support and guidance for completing it.
I express my heartiest gratitude and special thanks to , Director NIFT Gandhinagar, Mr. Pawan
Godiawala (CP of Fashion Technology), Mr. Pranav vora, course co-ordinator M. F .TECH and
all other faculties.
I would like to thank National Institute of Fashion Technology, Gandhinagar for giving me a platform
to get all theoretical inputs and a chance of practical exposure to all practical inputs.
Last but not the least; I am thankful to God without whose grace, this Project would not have been
possible.
Anuj Kumar
Department of Fashion Technology
National Institute of Fashion Technology, Gandhinagar

INTRODUCTION OF COMPANY
Banswara Syntex Limited (BSL) is a vertically integrated textile mill manufacturing man-made
synthetic blended Yarn, wool and wool mixed yarn, all type of Fabrics, Jacquard Furnishing Fabrics,
besides production of Readymade Garments and Made-up's.
Banswara Syntex Limited was incorporated in the year 1976. While incorporation it was a joint sector
company with RIICO Ltd. (A Govt. of Rajasthan Undertaking) and Mr. R.L.Toshniwal. In 1982
Mr.Toshniwal purchased the shares from RIICO. Presently it is a Public Limited Company, the
promoters holding is 59.44% of Equity Share Capital.
Initially it was a spinning mill with 12500 spindles. As the journey continued the Company
completed expansion, diversification and modernization plans. Over the last 3 decades, Company
besides increasing the Spinning capacity to 144380 spindles started production of Fabric from 1993,
Readymade Garments from 2004, Made-up's and Worsted Spinning from 2008. The Company also
entered into Joint Venture with French Company Carreman in 2006.
The present installed capacity is 144380 Ring Spindles including 14400 Spindles for Worsted Yarn
Spinning, 736 Air Jet Spindles, 222 Shuttles-less Looms, 20-Air Jet Jacquard Looms, 7 Stenters with
processing capacity of 4 million meters per month, besides ready-made garment production capacity
for trousers 2.25 lac pieces and 10000 pieces Jackets per month at Daman and Surat.
The Company also has a large dye house with latest technology machines for dyeing of fiber, yarn &
wool 40 Tons/day. It also started the production of laminated & other type of technical fabrics for high
altitude weather & also suitable for sports wear etc. The company has also started production of wool
& wool mixed fabrics in the brand name of "UNITY CARLO" for domestic supply. It is also
supplying all wool & P/W fabrics world's most reputed brands all around the globe. The second unit
of 18 MW captive thermal power plant is also likely to start w. e. f. Feb. 2011.
The company has a track record of expanding, modernizing and diversifying its activities from time to
time keeping in view the increasing demands, quality expectation of the customers, changing market
requirements etc.
The company embarked on cloth weaving activity in the year 1993 by setting up a state-of-art
weaving plant to manufacture quality fabrics in the brand name of BANTEX mainly for domestic
market. The company manufacturing fabrics with Lycra purchased from international brand, DuPont.
Banswara Syntex Limited exports its products to more than 50 countries including US, UK, Canada,
Spain, Germany, Italy, France, Philippines, Turkey and GCC countries.
BSL again diversified its activities into Cotton spinning and Readymade Garment manufacturing in
the year 2004. For Readymade Garments, a separate unit was set up at Daman (U.T.) to manufacture
trousers in the brand name of INTEGRATION. Second Garmenting Unit was set up in SEZ at Surat.
In the year 2005, Banswara Textile Mills Ltd., an associate firm engaged in fabric finishing activity,
amalgamated with the company. The Company is also introducing technical fabric and has setup
coating unit for the same.
The company is a Government recognized Two Star Export House having IS/ISO 9001:2000
certification by the Bureau of Indian Standards.
BSL, backed by a fashion-savvy team with a motto of producing wide range of textile products with
utmost quality consciousness, is exporting its products and has won several awards for its best export
performance. It has continuously won highest Export Award from SRTEPC for last 8 years in a row.
Garment Division
Banswara Garments is a new member of BSL. The factory is located in Daman, which is 200 km
north of Mumbai and 600 km south of Banswara. The garment unit is a specialized dress pant factory.
It makes the offering of Banswara complete and vertical.
For garmenting, the company is using the fabrics manufactured at its own weaving division. In case of
Garment unit at Daman, power is adequately available at a reasonable rate. Hence, power requirement
is fully sourced from the Electricity Board.
The Daman unit manufactures mens trousers for such big brands like Arvind Brands, Park Avenue,
Lifestyle, Westside, Landmark Group of Dubai, etc.
The Daman Factory
The total floor space of the factory is close to 40,000 square feet of built up area. The factory is
equipped with a full complement of machines to be able to manufacture a trouser of the finest quality.
BSL does all its marking and grading on a CAD system from Rich Peace. The sewing line primarily
consists of Juki machines. There are automatic welting machines from Eagle, Curtain felling
machines from Union Special, eyelet buttonhole machines from Reece and blind loop machines from
Mair. The pressing is entirely from Rotondi, including leggers, toppers and side seam presses.
Exports
Banswara has a unit in surat for export BSL is currently exporting many countries. As far as trousers
are concerned the company exports about 45-50% of the production. The balance is sold locally.
Currently, the companys largest overseas customer is the landmark group in Dubai. BSL does about
300,000 units for them annually. It also has some customers from the UK, France and Greece.
REVIEW OF LITERATURE-
The apparel industries must produce momentous quantities in shorter lead times. Apparel product is
highly correlated with high level of productivity; sewing line should be balanced in shorter possible
time and effective way for each style and quantity. The focal constraint against the higher productivity
is the difference in individual capacity which is the mode of improper line balancing and bottle neck
process..
Assembly line defines that manufacturing technique in which a product is carried by some material
handling form among stations at which the various operations necessary to its assembly are
performed. It is used to assemble quickly large numbers of a uniform product. Originally, assembly
lines were developed for a cost efficient mass production of standardized products, designed to exploit
a high specialization of labor and the associated learning effects Until the twentieth century, a single
craftsman or team of craftsmen would normally create each part of a product individually and
assemble them together into a single item, making changes in the parts so that they would fit together
and work together; the so-called English System of manufacture. The demand for greater product
variability and shorter life cycles has caused traditional production methods to be replaced with
assembly lines. The aims of these systems are to manufacture products at higher production rates in
the shortest time, in the most productive way, cheaply and with the quality required.
The first primary constraint is the cycle time. The cycle time is the time interval between finishing
two units or the maximum available time for the production of any work piece at any workstation.
When assigning work tasks to the stations, care must be taken that the total station time, which equals
the sum of the processing times of each task performed at the station, should not exceed the cycle
time. Besides cycle time, precedence relations are the other primary constraints. Some tasks can only
be started after other tasks have been finished
Assembly Line Balancing, or simply Line Balancing (LB), is the problem of assigning operations to
workstations along an assembly line, in such a way that the assignment be optimal in some sense.
The assembly line balancing problem was first introduced by Bryton in his graduate thesis. In his
study, he accepted the amount of workstations as constant, the workstation times as equal for all
stations and work tasks as moving among the work stations.
Garment manufacturing in nature is complicated; it involves a number of machines, hundreds of
employees and thousands of bundles of sub-assemblies producing different styles simultaneously. In
the apparel industry, assembly lines are widely adopted for mass production. Garment components are
sub-assembled and eventually completed by final assembly. The design of the bundle assembly line is
one important issue for efficient production. It consists of assigning and balancing tasks between
workstations of an assembly line in order to minimize balance delay, labor force and ultimately
minimizing the total production cost. . In assembly line balancing, an apparel manufacturer is
interested in whether assembly work will be finished on time for delivery, how machines and
employees are being utilized, whether any station in the assembly line is lagging behind the schedule
and how the assembly line is doing overall. The role of supervisor is to ensure the tasks are allocated
to each workstation as evenly as possible and to assign appropriate operatives to each station of an
assembly line. The determination of the production time for each task is critical in the line balance of
an assembly line. Ideally each workstation on the assembly line should receive an equal amount of
work in time units; otherwise a bottleneck may occur on an assembly line. In most apparel enterprises,
the estimation of production time for each task is by reference to Standard Minute Value, SMV. The
characteristic of SMV is deterministic in nature, derived from the method of work study. However, it
cannot reflect the real production environment because a lot of factors such as the properties of fabric
and sub-materials, performance of machinery, working environment and quality level of the product
may cause variations on the task time. Such variations on task time cause the assembly line balancing
problem in the clothing industry to become more complicated. As a result, the actual time for the
completion of each task varies between different operatives and such variations also exist at the same
task repeatedly performed by the same operative. Time variation between each task becomes
important for the assembly line balancing. In the apparel industry, it is essential to form a new
production line for each order, and also the number of workers is changed according to the complexity
of the order, the number of operations, throughput etc. The things which should be done during the
installation of an assembly line are as follows:
To define a standard time for each operation.

To balance the production line for each order.
To keep the utilization rate at a maximum for each operator.
To complete all these steps in one week before production begins
This topic involves methods engineering at the individual workplace. It is important to note that
methods engineering is greatly influenced by the basic sewing room design. The use of a transporter
for example can sometimes limit workplace refinement. For this reason, it is necessary to plan
methods and sewing room design simultaneously so that the correct trade-offs between effective
individual operation methods and the realities of the business objectives are chosen. Machinery
selection must, of course, be related to methods engineering. Also, methods standardisation is an
absolute requirement for accurate work measurement which will be discussed in the next section. For
purposes of this discussion we shall assume the sewing room design is correct and that we have
selected the best machine for each individual operation in the sewing room. Before considering
specific methods for a job, a series of fundamental questions should be asked about the operation.
Once these fundamental questions have been resolved, detailed methods engineering can begin. In this
regard, there are several basic industrial engineering tools which are often helpful.
Tools for Methods Engineering-

(a). Process Charting
For methods analysis, charting techniques are available. Multiple activity charts (Gang Process) are
used where a crew of operators work on the same operation or assembly line. Man-machine charts are
used to analyse the operators activity in relation to the machine. Micro-motion studies and charting
on a Micro-Motion Study Simo Chart is another approach. For the typical sewing operation, the use of
a simple left hand - right hand chart describing the motions of each hand and the time value is often
adequate. In short, it is usually helpful to make a detailed examination of the existing motion path
utilised and process charting forces one to do this.
(b). Principles of Motion Economy

Once we have formally analysed the basic motions involved, it is possible to apply the laws of Motion
Economy. These rules have been researched extensively by Professor Ralph M. Barnes of the
University of California. Since approximately 80% of typical operation time in sewing involves
handling to and from the machine, it is critical that the basic motions used are sound. An application
of principles 1 and 3 would be the pickup of a pocket and facing one with each hand simultaneously.
c. General Classification of Hand Motions
One important principle of motion economy relates to the classification of hand

motions. These are categorised as follows:
(1) Finger motions.

(2) Motions involving fingers and wrist.
(3) Motions involving fingers, wrist and forearm.
(4) Motions involving fingers, wrist, forearm and upper arm.
(5) Motions involving fingers, wrist, forearm, upper arm and shoulder.
The law states the lowest classification is usually preferred since it requires the least amount of time
and effort, and produces less fatigue. An example of the use of this principle involves picking up of a
front from overhead shelf. This effectively reduces motion class to (3) versus class (5).
d. Precision
Another technique is to reduce precision in the required finger motions by use of such devices as edge
guides and label dispensers as well as sewing tolerances of the stitch line
e. Kinesthetic Sense
final fundamental technique involves Kinesthetic Sense. it is generally true that a person can reach to
a location on his body much more effectively than to some inanimate object away from his body. An
example is touching the end of your nose versus the tip of your tie. Because of this, it is often helpful
to position garment parts in the operators lap for pick-up or dispose.
Specific Sewing Room Methods Approaches-

Having discussed the general industrial engineering methods tools relevant to sewing room methods
analysis, we would now like to discuss some specific considerations for the apparel workplace.
(a). Table Cut-off or Extension
This can be to the side near or front of machine. The reason is to get the work closer to the needle and
reduce the class of motion required. An example would be a clamp truck brought right up to needle
where the left end of table has been cut off flush with the end of machine bed.
(b). Raising of Machine
On some jobs raising the table level is effective. This permits maximum use of a waterfall dispose. It
also permits the operator to work from mobile devices such as a clamp truck or rolling racks. An
example would be final ticket tacking to tail of coat hanging on rolling rack and after final press.
(c). Special Work Aids
These are work aids which are not available from an equipment supplier such as a specially designed
ticket holder. In many cases they will reduce the precision required in the finger motion.
(d). Chutes and Mobile Carts
Bundle handling and clip and stack elements can often be eliminated by leaving work in a sewn chain
between operations in a chute or mobile cart. Fly serging (in trousers) might be an example.
(e). Special Pick-up Shelves
A simple overhead shelf or box for pick-up can often permit simultaneous pick-ups & reduce the
required class of motion. E.g., fronts & backs on a shoulder join operation.
(f). Table Cut-Out
Sometimes a hole can be cut in the table top so that work can be slid into a sunken box for disposal.
An example would be closing front pockets on pants.
(g). Close Location of Parts to Needle

While this is obvious, it is often overlooked.
(h). Disposal Configuration
This should be traced from operation to operation to insure that an advantage can be gained by
disposing in a particular configuration for the next operation.
(I). Pick Up and Position Without Re-grasp
Many operators will unconsciously re-grasp the material rather than move straight to the needle. This
can add significantly to the time required.
(j). Folding or Matching of Parts En Route to Machine

Again, an obvious but often overlooked technique.
(k). Simultaneous Motions

This can often reduce and dispose elements by up to 50%.
(l) . Threads Broken During sewing or Other Element

Where precision is not required during the sewing element, it is often possible to snap thread and
dispose to rear while sewing.
(m). Use of Foot or Knee Operated Devices

An example is a foot activated scissors knife to cut binding tape on dress bottoms.
(n). Clamping Work for Waterfall Dispose
The dispose element can sometimes be eliminated by this technique. This is not a complete list of
possible sewing methods improvements; however, it does demonstrate application of most of the basic
IE principles. You will note that some of these are basic and subtle. We often distinguish between "big
methods" and "little methods." Cutting off a table top and clamping the work is a big method
improvement obvious to all. Eliminating unnecessary re-grasping en route to the needle is a little
method. Many manufacturers underestimate the tremendous gains to be made by emphasising sound
"little methods." In our experience these often contribute substantially to operator effectiveness There
are two separate areas of sewing methods that can be considered in any program of methods
improvement for lack of better terms they are called big methods and little methods. Big Methods are
the machines, attachments, work aids, table alterations, etc. that can improve an operation. This type
of methods improvement is normally associated with the engineering function. Little Methods are the
ways the operator handles work, the way she controls the machine while sewing, the way she
disposes, etc. This is everyone's responsibility and especially the supervisor's responsibility. Both big
methods and little methods are important. In some cases new machinery can double the previous
output of units, but on the other hand, the operator's handling and positioning of work is gauged to
represent about 80 percent of most sewing operations. So what are called little methods are actually a
kg part of the job cycle. In summary, both methods are important and both must be constantly
attended to In order to insure maximum productivity from each job.
BIG METHODS
A great amount of detail is not necessary here, but it will be beneficial to mention some of the trends
in sewing equipment and methods.
1. Automatic Machines
Buttonholers
Buttonsewers
Pocket Setters (Shirts)
Contour Seamers
Profile Stitching (Cuffs, Collars)
Automatic Hemming
Label Sewers
These machines require less skilled operators as the machines do the most difficult part and the person
becomes a machine loader.
2. Loading Devices
On some sewing operations it is now possible to use devices that can pick up a single ply of material
from a stack and load in into a machine (such as a label sewer). These are mostly applicable on
operations using virgin bundles (fresh from cutting).
3. Stacking Devices
There are many types of automatic stackers now in use (both commercial and shop made) that can
clear sewn work from the machine and stack neatly for the next operation.
4. Faster Machines
Machines that run efficiently at much greater speeds than before.
5. Folders
Folders that remove the need for the operator to manually fold. These can be hinged to swing in and
out when needed.
6. Thread Cutters
Chain cutters, under trimmers, choppers, vacuum cutters, etc.
7. Work Aids
Bins and chutes that carry work away from machine, shelves and trays for positioning of work.
8. Needle Positioners
Eliminate need to operate hand wheel. Can stop up or down.
9. Construction changes in Garment

Eliminate operations, simplify operations, etc.
10. Combine separate operations into on

Reduce extra handling and bundle time
examples: Tack on and tack down loops on pants. These are all examples of Big Methods
improvements and will normally result in quota changes on the Jobs affected.
6.6.2 LITTLE METHODS

Little methods can be defined as the things the operator does after the big method has been
established. This means the way she handles her work (the pickup, positioning, repositioning while
sewing, and disposal) and the way she controls her machine while sewing (the speed she uses, the
number of stops, etc.). Little methods can be broken down into several areas:
1. The Basics
Correct table height
Correct chair height
Operator's posture at machine
Both feet on treadle
2. The Principles of Motion Economy
There are a series of formal principles relating to the most economical ways to perform various
motions of the human body. Here is a condensed version that is applicable to sewing jobs:
Motions should be simultaneous

Motions should be symmetrical
Motions should be natural
Motions should be rhythmical
Motions should be habitual
3. Specifics of Sewing Jobs

Some of the more common things to specifically look for in sewing operations and operators are:
Things to Change
Operator idle during machine time on automatic sewing operation
Operator unconsciously pit pats garment when disposing
Operator unconsciously inspects each garment after sewing
Operator stops while sewing more than absolutely essential
Operator rides knee lift pedal
Operator picks up, disposes, and picks up again
Operator re grasps or shifts from hand to hand
Operator straightens out material that won't be sewn
Things to Encourage
Operator locates parts as close as possible to needle
Operator folds anything that needs folding while moving to machine
Operator uses simultaneous motions
These little methods may not affect the job quotas but they are the type of things that can make or
break an operator in trying to reach quota.
BENEFITS OF METHODS IMPROVEMENT

There are some very tangible benefits to be realised from methods improvements: Both big and little
Piece rate Savings - Big Methods
Operator Earnings - Little Methods
Production Increases - Big and Little Methods
Reduce Operator Fatigue - Big and Little Methods
Objective-
a) Standardize the Man Machine According to style of Trouser .
d) Suggest an ideal line for trouser manufacturing.
C) Select the best method of each and every operation

d) Reduce Direct & Indirect headcount in each line and keep it to minimum
METHODOLOGY -
1. Select the existing line
2. Record the Flow of Material in the line.
3. Record the Manpower of the Line
4. Record the Total number of the M/c in the line
5. Method Study for each and every operation.
7. Identify the best methods for standard line.
8. Suggest changes in all lines as per Standard line.
9. left hand right hand chart for each and every operation.
11.Improve the Left hand Right hand chart for operation.
FLOW OF EXISTING LINE -
MATERAIL FLOW OF PEARL LINE
PREPRATORY FLOW
SMALL PART O/L SEW DART

PANEL
RIGHT FLY
LINING ATTACH TACK
EXTENSION
WITH PKT
TOP STITCH ON
PKT BAG ATTCH BOTH
FACING
ATTACH MAIN
PRESS
LABEL TO PKT
ATTACH FCG TO
BONE PKT
EDGE STITCH ON
ZIPPER STRIPE ATTACH
R
A
GRIPPER
C
ATTACH
K
APW
APW LOADNING
FRONT & BACK ASSAMBELY
LOADING FOR SIDE

FRT & BACK SEAM+INSEA
M
ATTACH SIDE SIDE

PKT/,T/S, TAKI SEAM+INSEA
M
ATTACH FLY PRESS
TO FRONT INSEAM+SIDE
SEAM
ATTACH ZIP WAISTBAND

TO FRONT +BK
CHECKING
ATTACH ZIP SAFTEY
TO FRONT STITCH
PIPPING ON SIDE LOCK

FLY
FRONT JOIN CROTCH

CHECKING T/S
CLOSE & EDGE STITCH

TACK BONE ON ZIPPER
CLOSE & TACK ATTACH LOOP

BONE TO BODY
PRESS @ ATTACH LOOP

BACK BONE & TO BODY
POCKET
CLOSE BACK WAIST BAND
PKT BAG ATTACH
ATTACH WAIST BAND

FACING BACK ATTACH
UP PANEL
ATTACH WAIST BAND
FACING BACK CLOSE WAIST ATTACH
UP PANEL BAND
HOOK ATTACH
J STITCH ON
FRONT PANEL
BACK RISE JOIN
BACK PRESS
ATTACH WASH
CARE LABEL
WAIST BAND
CHECKING
CURTAIN
FEELING(SNLS)
RIGHT FLY
CLSING
EYELET
BAR TACK
BAR TACK
BAR TACK
BUTTON ATTACH
TACKING
THREAD
CUTTING/TRIM
LOOPS /
FINAL CHECKING
DISPATCH
TOTAL MAN POWER -73
TOAL MACHINE- 51
SL.NO MACHINE TOTAL NUMBER

1 SNLS 34
2 SNCS 2
3 SNCS 2
4 Button attach m/c 1
5 Tacking m/c 1
6 3 o/l machine 1
7 5 o/l 2
8 APW 1
9 TNCS 1
10 EYELET 1
11 BLIND STITCH HEM M/C 1
12 HOOK & EYE 1
13 BARTACK 3
MATERAIL FLOW OF GOLD LINE
SMALL PART WAIST BAND

3T/OL GRIPPER
RIGHT FLY BELT SRIP

LINING ATT ATTACH
ATT. FACING TO BELT PRESSING

FRT
ATT. FACING TO BACK PKT

FRT FACING ATTACH
ATT. FACING TO MAIN LBL

FRT ATTACH
CLOSE PKT BAG BACK DART

STITCHING
TRIM BACK DART

PANE PRESS & BONE
L FUSING
SEW BONE @
BACK PKT
LOADING FOR
FRT &BACK
FRONT & BACK SECTION
FRONT SECTION BACK SECTION

ATTACH SIDE PKT/,T/S, close & Tack bone
ATTACH SIDE PKT, T/S, CLOSE & TACK BONE

TAKI
PRESS FLY & ZIP PKT PRESS BACK BONE & PKT
MOUTH
ATT FACING BACK UP

ATTACH ZIP TO FRONT PANEL
PKT O/L WT FRT PNL ATT FACING BACK UP

PANEL
FRONT CHECKING CLOSE BACK PKT BAG
LOOP MAKING side seam +inseam
sorting tab side seam +inseam

joining
Assembly
Section
SIDE SEAM & INSEAM

PRESS
CHECK BACK
LOCK SIDE SEAM
JOIN CROTCH AND TOP

STITCH ON LEFT FLY
JOIN CROTCH AND TOP

STITCH ON LEFT FLY
LOOP CUTTING + LOOP

ATTACH
ATTACH WAISTBAND TO
BODY + SMALL SIZE LBL
ATTACH WAISTBAND TO
ATTACH WAISTBAND TO
CLOSE WAISTBAND
J STITCH ON FRONT
PANEL
Back rise joining
BACK SEAM PRESS +

WASIT BAND PRESS
CHECKING TABLE FOR

WASITBAND & BACK
SEAM
CURTAIN FELLING
RIGHT FLY CLOSING
WASHCARE LABEL
+LABLE AT FLY ATTACH
BOTTOM OVERLOCK
BARTACK
BARTACK
BARTACK
EYELET HOLE
BUTTON ATTACH
TACKING
THREAD CUTTING/TRIM
LOOPS / REMOVE
STICKER
FINAL CHECKING
DISPATCH
Total number of Machine in Gold line -

TOTAL MAN POWER -77
TOAL MACHINE- 53
Sl.NO OPERATION TOTAL NUM

1. SNLS 32
2. SNCS 2
3. SNEC 3
4. BUTTON ATTACH M/C 1
5. TACKING M/C 1
6. 3T O/L 1
7. 5T O/L 4
9. APW 1
10. TNCS 1
11. EYELET 1
12. BLIND STITCH M/C 2
13. HOOK & EYE 1
14. BARTACK 3
TIME STUDY FOR TAILOR MADE FINISH

Preparation
ACTU SAM PRO/ CAL SAM PRO/8
AL 8 MANPW BY HR
OPERATION
TIME ACTU R PRO PROS
AL SUIT UIT
Small part over
0.32 0.43 1106 0.7 0.36 1333
lock
Right fly lining
0.31 0.42 1137 0.7 0.25 1920
attach
Gripper attach 0.48 0.63 767 1.0 0.61 787
Back pocket facing 0.39 0.52 927 0.9 0.45 1067
Attach
Stripe attach 0.39 0.52 927 0.9 0.48 1000
Back pkt label
0.33 0.45 1076 0.7 0.25 1920
attach
pocket bag closing 0.49 0.64 752 1.1 0.57 842
FRONT PKT RUN
0.51 0.66 725 1.1 0.63 762
STITCH
Dart closing 0.35 0.47 1021 0.8 0.41 1171
Bind At left fly 0.1 0.17 2824 0.3 0.14
Attch lower
1.01 1.26 380 2.1 1.11 432
facing+ Tacking
Small part cutting 0.46 0.60 797 1.0 0.54 889
panel thread
0.35 0.47 1021 0.8 0.42 1143
cutting
Apw loading 0.29 0.40 1206 0.7 0.4 1200
sew bone 0.45 0.59 814 1.0 0.6 800
crease at belt 0.36 0.48 996 0.8 0.45 1067
panel loading 0.25 0.35 1371 0.6 0.33 1455
Dart pressing 0.25 0.35 1371 0.6 0.38 1263
+Bone fusing
FRONT & BACK
Hanger loading 0.52 0.67 712 1.1 0.64 750
Attach front
pocket+ Front fly 1.31 1.62 296 2.7 1.57 306
attach
Press fly & zip fly 0.35 0.47 1021 0.8 0.51 941
Zip attach 0.29 0.40 1206 0.7 0.32 1500
over lock at side
0.45 0.59 814 1.0 0.57 842
seam
Front checking 0.45 0.59 814 1.0 0.5 960
Close & Tack bone 0.65 0.83 578 1.4 0.71 676
Press back pkt 0.45 0.59 814 1.0 0.51 941
Attach facing back
0.45 0.59 814 1.0 0.45 1067
up pkt
close back pocket 0.81 1.02 470 1.7 0.95 505
Back checking 0.39 0.52 927 0.9 0.5 960
Assembly
Side seam sorting 0.45 0.59 814 1.0 0.48 1000
Side seam + 1.25 1.55 310 2.6 1.39 345
inseam
TIME STUDY FOR O/L FINISH
[TypePreparation
the document title]
ACTU PRO/8 CAL
SAM/PR
Side seamOPERATION
+ 0.63 0.81
AL 596 ACTU1.3 MANP
SAM 0.7 686
O SUIT
inseam press TIME AL WR
Side seamSmall part over 0.39
,inseam lock 0.32
0.52 0.43
927 1106 0.9 0.70.45 0.361067
checkingRight fly lining
0.31 0.42 1137 0.7 0.25
Crotchattach
joining & 0.62 0.79 605 1.3 0.7 686
t/s Gripper attach 0.42 0.55 866 0.9 0.61
Back
Lock side seampocket facing0.25 0.35 1371 7820.6
0.47 0.61 1.00.27 0.451778
Attach
Loop attach 0.85 1.07 449 1.8 0.91 527
Stripe attach 0.42 0.55 866 0.9 0.48
Back pkt label
Waist band 1.23 0.29
1.53 0.40
315 1206
2.5 0.71.34 0.25
358
attach
attach+ size label
FRONT PKT O/L 0.45 0.59 814 1.0 0.57
Close Dart
waistclosing
band 0.65 0.83
0.39 578
0.52 9271.4 0.9 0.7 686
0.41
front fly
Bind At left fly 0.16 0.24 1983 0.4 0.14
Extension
Attch turning 0.22
lower facing+ 0.31 1529 0.5 0.3 1600
J-stitchTacking 0.35 1.09
0.47 1.36
1021 3530.8 2.30.34 1.11
1412
Back rise joining
Small 0.48
part cutting(5 0.63 767 1.0 0.5 960
0.45 0.59 814 1.0 0.54
piece)
Press panel
back seam thread & cutting
0.56 0.5
0.72 0.52
665 9231.2 0.90.57 0.42
842
Apw
waist band loading 0.38 0.51 949 0.8 0.4
sew bone
Waist band 0.49 0.54
0.64 0.70
752 6881.1 1.20.54 0.6
889
checkingcrease at belt 0.41 0.54 886 0.9 0.45
panel loading 0.52
Blind stitch 0.25
0.67 0.35
712 13711.1 0.60.63 0.33
762
Dart
Right fly pressing 0.45
closing 0.59 814 1.0
0.31 0.42 1137 0.70.41 1171
0.38
+Attach fork fusing
+Bone
ATT label to fly 0.45 FRONT
0.59 & BACK1.0
814 0.35 1371
Hanger
Bottom o/l loading 0.32 0.55
0.43 0.71
1106 6760.7 1.2 0.3 0.64
1600
Bar tackAttach side pocket+
1.7 2.09 230
1.4 1.73 2773.5 2.91.86 258
1.57
Eyelet Front fly attch 0.48 0.63 767 1.0 0.44 1091
Press fly & zip fly 0.49 0.64 752 1.1 0.51
Button attach 0.42 0.55 866 0.9 0.42 1143
Zip attach 0.44 0.58 830 1.0 0.32
Taki Side pkt o/l 0.6 0.77
0.56 623
0.72 6651.3 1.20.99 485
0.57
Front checking 34.43
0.5 0.65 738 1.130.2 0.5
Close & Tack bone 0.66 0.84 570 1.4 0.71
Press back pkt 0.48 0.63 767 1.0 0.51
Attch facing back
0.52 0.67 712 1.1 0.45
up pkt
Close back pkt bag 0.54 0.70 688 1.2 0.61
Back checking 0.51 0.66 725 1.1 0.5
Side seam sorting 0.47 0.61 782 1.0 0.48
ASSEMBELY
Side seam + inseam 1.35 1.67 287 2.8 1.39
Side seam + inseam
0.56 0.72 665 1.2 0.7
press
Side seam ,inseam
0.41 0.54 886 0.9 0.45
checking
Crotch joining & t/s 0.57 0.73 654 1.2 0.7
Lock side seam 0.25 0.35 1371 0.6 0.27
Loop attach 0.44 0.58 830 1.0 0.91
Waist band attach+
1.3 1.61 298 2.7 1.34
size label
TIME STUDY FOR TAILOR MADE FINISH

RAYMOND
ACTU SAM PRO/ CAL SAM PRO/8
AL 8 MANP BY HR
OPERATION
TIME ACTU WR PRO PROS
AL SUIT UIT
Preparation
Small part 0.38 0.51 949 0.8 0.4 1200
over lock
Right fly 0.25 0.35 1371 0.6 0.25 1920
lining attach
top stitch on 0.51 0.66 725 1.1 0.6 800
gripper
Attach watch
pocket to 0.46 0.60 797 1.0 0.54 889
gripper
Tailor made
watch pocket 0.51 0.66 725 1.1 0.6 800
by run stitch
Top stitch on 0.47 0.61 782 1.0 0.5 960
Tm pocket
Turn tailor
made watch 0.29 0.40 1206 0.7 0.35 1371
pkt
Gripper
0.58 0.75 643 1.2 0.75 640
attach
Back pocket 0.38 0.51 949 0.8 0.43 1116
facing Attach
Stripe attach 0.42 0.55 866 0.9 0.48 1000
close pkt bag 0.51 0.66 725 1.1 0.63 762
Hem coin
pocket+ 0.45 0.59 814 1.0 0.65 738
attach
Turn front 0.22 0.31 1529 0.5 0.28 1714
pocket bag
Dart closing 0.28 0.39 1244 0.6 0.41 1171
Bind At left
0.1 0.17 2824 0.3 0.14
fly
Attach both
1.1 1.37 350 2.3 0.9 533
facing
Small part
0.38 0.51 949 0.8 0.54 889
cutting
panel thread
0.5 0.65 738 1.1 0.42 1143
cutting
Apw loading 0.31 0.42 1137 0.7 0.4 1200
sew bone 0.52 0.67 712 1.1 0.6 800
crease at belt 0.38 0.51 949 0.8 0.45 1067
panel loading 0.29 0.40 1206 0.7 0.33 1455
Dart pressing 0.32 0.43 1106 0.7 0.38 1263
+Bone fusing
FRONT & BACK

Hanger
0.57 0.73 654 1.2 0.64 750
loading
Attach front
pocket+
1.35 1.67 287 2.8 1.57 306
Front fly
attch
Press fly &
0.42 0.55 866 0.9 0.51 941
zip fly
Press side
0.32 0.43 1106 0.7 0.4 1200
pocket
Zip attach 0.44 0.58 830 1.0 0.32 1500
over lock at 0.32 0.43 1106 0.7 0.57 842
side seam
Front
0.37 0.49 972 0.8 0.5 960
checking
Close & Tack
0.72 0.91 525 1.5 0.71 676
bone
Press back
0.4 0.53 906 0.9 0.51 941
pkt
Eyelet on 0.31 0.42 1137 0.7 0.36 1333
back pkt(2)
Bar tack on 0.4 0.53 906 0.9 0.32 1500
back pocket
press
triangular 0.15 0.23 2087 0.4 0.2 2400
extension
Att facing 0.52 0.67 712 1.1 0.45 1067
back up pkt
close back
0.79 1.00 481 1.7 0.95 505
pocket
Back
0.42 0.55 866 0.9 0.5 960
checking
Side seam
0.4 0.53 906 0.9 0.48 1000
sorting
ASSEMBELY
Side seam + 1.32 1.63 294 2.7 1.39 345
inseam
Side seam + 0.6 0.77 623 1.3 0.7 686
inseam press
Side seam
,inseam 0.39 0.52 927 0.9 0.45 1067
checking
Crotch joining 0.6 0.77 623 1.3 0.7 686
& t/s
Lock side
0.28 0.39 1244 0.6 0.27 1778
seam
Match waist 0.35 0.47 1021 0.8 0.4 1200
band to body
Loop attach 0.86 1.08 444 1.8 0.91 527
Waist band
attach+ size 1.1 1.37 350 2.3 1.15 417
label
Close waist 0.65 0.83 578 1.4 0.7 686
band front fly
Extension
0.36 0.48 996 0.8 0.45 1067
turning
J-stitch 0.35 0.47 1021 0.8 0.34 1412
Back rise
0.51 0.66 725 1.1 0.5 960
joining
Left fly 0.15 0.23 2087 0.4 0.18 2667
closing 3"0.
Press back
seam & waist 0.62 0.79 605 1.3 0.57 842
band
Attach fork 0.19 0.28 1727 0.5 0.23 2087
line to body
Waist band 0.46 0.60 797 1.0 0.54 889
checking
Edge stitch 0.21 0.30 1589 0.5 0.27
on zipper fly
Attach wash
care label+ 0.51 0.66 725 1.1 0.6
buyer code
Blind stitch 0.3 0.41 1171 0.7 0.63 762
Right fly
0.22 0.31 1529 0.5 0.18 2667
closing
Bottom o/l 0.27 0.37 1283 0.6 0.3 1600
Bar tack 1.2 1.49 322 2.5 1.38 348
Hemming
0.62 0.79 605 1.3 0.78 615
bottom
Thread
1.34 1.66 290 2.8 1.84 261
cutting
Taki 0.6 0.77 623 1.3 1.41 340
41.08 36.89
Standardization of Man Machine for formal trouser

TAILOR MADE FINISH POCKET
TWO BACK POCKET, NORMAL TAILOR MADE, EXTENDED FRONT PKT BAG,
NORMAL FLY, ROUND BELT EXTENSION, OVERLOCK FORK LINE
REQUIRED NO OF
CODE OPERATION NAME Category SAM Target
MACHINE MCS
PREPARATION
Preparation loading +
P1 sticker fixing + part TABLE INDIRECT 0.33 1 1455
sorting
P3 Belt Stripe Attach SNLS DIRECT 0.48 1 1000
P11 Belt Pressing IRON TABLE DIRECT 0.30 1 1600
Waist Band Gripper ready

P10 SNLS NF DIRECT 0.60 1 797
finished
P17 Small part O/L (Per piece) 3 T O/L DIRECT 0.50 1 960
Fork line over lock 3 T O/L DIRECT 0.15 3200
P18 Panel thread Cutting Helper INDIRECT 0.42 1 1143
P18 Small Part thread cutting Helper INDIRECT 0.45 1067
P47 Right fly lining attach SNEC DIRECT 0.26 1 1846

Waist band extension attch
P6 SNLS DIRECT 0.26 1846
(Round )
P20 Left Fly Piping SNLS DIRECT 0.15 1 3200
Back pocket facing attach
P23 SNLS DIRECT 0.40 1 1200
(2 pkts)
P40 Main Label Att. SNLS DIRECT 0.35 1 1371
P25 Front Pocket Facing attach SNLS DIRECT 0.86 3 558
Front Pkt. Tacking +
Notch 2 Pkt (Normal)
T.M side pocket edge
P184 stitch 2 Pkts SNEC DIRECT 0.50 1 960
Normal(Kachcha)
Front Pkt Bag Turning Helper INDIRECT 0.28 1 1714
T.M side pocket topstitch

2 Pkts
Back Dart Marking TABLE INDIRECT 0.25 1 1920
Back dart Stitching (2

Darts)
Back dart Press & bone
P34 IRON TABLE DIRECT 0.39 1231
fusing
P113 APW loading Helper Helper INDIRECT 0.40 1200
Welting Back pocket

P35 APW DIRECT 0.50 1 960
(Double Pkt)
FRONT
FB1 Front Back panel loading TABLE INDIRECT 0.32 1 1500
Front Pocket
F4 SNLS DIRECT 1.22 3 393
Kachcha/kinari/taki
F9 Fly Ready SNLS DIRECT 0.36 1333
Fly Pressing + Front
F14 IRON TABLE DIRECT 0.29 1 1655
Pocket Press + Pleat Press
F10 Zipper ready SNLS DIRECT 0.33 1 1455
FRONT CHECKING Checking Table 1
SIDE OVERLOCK 3 T O/L 1

BACK
B1 Back Hanger Loading Helper INDIRECT 0.32 1500
Bone notch cutting helper

B2 Helper INDIRECT
(company pay)
Back pkt tacking + bone
B3 SNLS DIRECT 0.71 2 676
kinari (Duble PKT)
B5 Back bone Pressing table IRON TABLE DIRECT 0.52 1 923
Back Pocket Jati Attach

(duble pkt.
B33 T.M Back Pocket Kachcha SNEC DIRECT 0.96 1 500
BACK POCKET
INDIRECT 0.30 1600
TURNING
T.M. Pocket topstitch
(finish)
Back rise piping SNLS 1
CHECK BACK Checking Table 1
ASSEMBLY
SSL Side seam inseam sorting TABLE INDIRECT 1
AS2 Side seam +Inseam SNCS DIRECT 1.39 3 345
AS31 Side seam + Inseam press IRON TABLE DIRECT 0.70 1 686
AS127 Side seam safety stitch SNLS DIRECT 0.27 1 1778

SIDE COVERING SNLS 1
CHECK S/SEAM Checking Table 1
AS4 Crotch and zipper stitch SNLS DIRECT 0.69 1 696

AS5 Fly zipper kinari SNLS DIRECT 0.27 1 1778
AS6 Loop attach SNEC DIRECT 0.90 2 533
AS7 W.B. Sorting helper RACK INDIRECT 0.40 1 1200
AS8 Waist band attach SNLS NF DIRECT 1.15 3 417

P79 small size label attach SNLS DIRECT 0.14 3542
Waist Band Closing
AS11 SNLS DIRECT 0.52 1 923
(Normal)
AS12 Extension Turning Helper Helper INDIRECT 0.30 1600
AS13 Hook & Eye Attach H&E DIRECT 0.40 1 1200

AS16 J- stitch SNLS NF DIRECT 0.35 1 1371
AS17 Back seam stitching TN CS DIRECT 0.50 1 960
Back seam press+ Belt

AS18 IRON TABLE DIRECT 0.58 1 828
Press
Extension Belt Press

AS67 IRON TABLE DIRECT 0.20 2400
("Round" Shape)
BELT CHECKING Checking Table 1
AS19 Curtein felling Blind Stitch DIRECT 0.63 1 762

AS23 Right Fly Closing SNLS DIRECT 0.18 1 2667
AS39 Washcare Label Attach SNLS DIRECT 0.27 1 1751
As21 Fork Line Att. SNLS DIRECT 0.23 2087
AS62 Buyer code label attach SNLS DIRECT 0.31 1567
AS24 Bottom over lock 3 T O/L DIRECT 0.25 1 1920
AS27 Bar tack ( per piece ) BARTACK DIRECT 1.80 3 267
Eyelet Machine B.H. on
AS28 extension & French Fly EYELET DIRECT 0.59 1 814
(Per Piece)
AS30 Button Att. (Per piece) BUTTON DIRECT 0.42 1 1143
AS26 Taking (Per Piece) TACKING DIRECT 0.66 1 727
ST Sticker removing INDIRECT 0.43 1 1116
LPC Loop cutting BIN INDIRECT 0.39 1 1231
TCT Thread Trimming TABLE INDIRECT 1.84 1 261
FINAL CHECKING Checking Table
Total SAM 39.95

MACHINE SUMMARY-
MACHINE TOTAL
SNLS 22
SNLS NF 5
SNEC 4
SNCS 3
TNCS 1
H&E 1
3 T O/L 2
5 T O/L 0
BLIND STITCH 1
BAR TACK 3
EYE LET 1
BUTTON 1
TACKING 1
APW 1
IRON ABLE 5
TOTAL 51
MAN POWER -
OPERATOR-
47
HELPER-
13
FLOATER-
4
PRESS MAN-
5
TOTAL=
69
OVERLOCK FINISH
NO
REQUIRED Targe
CODE OPERATION NAME Category SAM OF
MACHINE t
M/C
PREPARATION
P1 Helper INDIRECT 0.33 1 1455
sticker fixing + part sorting
P3 Belt Stripe Attach SNLS DIRECT 0.48 1 1000
P11 Belt Pressing IRON TABLE DIRECT 0.30 1 1600
Waist Band Gripper ready
P10 SNLS NF DIRECT 0.60 1 797
finished
P17 Small part O/L (Per piece) 3 T O/L DIRECT 0.50 1 960
Fork line Overlock 3 T O/L DIRECT 0.15 3200
P18 Panel thread Cutting Helper INDIRECT 0.42 1 1143
P18 Small Part thread cutting Helper INDIRECT 0.45 1067
P47 Right fly lining attach SNEC DIRECT 0.26 1 1846

Waist band extension attch
(Round )
P20 Left Fly Piping SNLS DIRECT 0.15 3200
Back pocket facing attach
(2 pkts)
P40 Main Label Att. SNLS DIRECT 0.35 1 1371
P25 Front Pocket Facing attach SNLS DIRECT 0.86 2 558
Front Pkt. Tacking + Notch
2 Pkt (Normal)
Overlock Front pocket
5 T O/L DIRECT 0.60 1 800
Bags
Back Dart Marking Helper INDIRECT 0.25 1920

Darts)
Back dart Press & bone

P34 IRON TABLE DIRECT 0.39 1231
fusing
P113 APW loading Helper Helper INDIRECT 0.40 1200
Welting Back pocket

P35 APW DIRECT 0.50 1 960
(Double Pkt)
FRONT
FB1 Front Back panel loading Helper INDIRECT 0.32 1 1500
Front Pocket
F4 SNLS DIRECT 1.22 3 393
Kachcha/kinari/taki
F9 Fly Ready SNLS DIRECT 0.36 1333
Fly Pressing + Front Pocket
F14 IRON TABLE DIRECT 0.29 1 1655
Press + Pleat Press
F10 Zipper ready SNLS DIRECT 0.33 1 1455
FRONT CHECKING Checking Table
BACK
B1 Back Hanger Loading Helper INDIRECT 0.32 1500
Bone notch cutting helper

B2 Helper INDIRECT
(company pay)
Back pkt tacking + bone

kinari (Duble PKT)
B5 Back bone Pressing table IRON TABLE DIRECT 0.52 1 923
Back Pocket Jati Attach
(duble pkt.
Back Pocket Overlock 5 T O/L DIRECT 0.96 1 500
ASSEMBLY
SSL Side seam inseam sorting Helper INDIRECT 0.83 2 578

AS2 Side seam +Inseam SNCS DIRECT 1.39 3 345
AS31 Side seam + Inseam press IRON TABLE DIRECT 0.70 1 686
AS127 Side seam safety stitch SNLS DIRECT 0.27 1 1778
CHECK BACK Checking Table
AS4 Crotch and zipper stitch SNLS DIRECT 0.69 1 696

AS5 Fly zipper kinari SNLS DIRECT 0.27 1 1778
AS6 Loop attach SNEC DIRECT 0.90 2 533
AS7 W.B. Sorting helper Helper INDIRECT 0.40 1 1200
AS8 Waist band attach SNLS NF DIRECT 1.15 3 417
P79 small size label attach SNLS DIRECT 0.14 3542

Waist Band Closing
AS11 SNLS DIRECT 0.52 1 923
(Normal)
AS12 Extension Turning Helper Helper INDIRECT 0.30 1 1600
AS13 Hook & Eye Attach H&E DIRECT 0.40 1 1200
AS16 J- stitch SNLS NF DIRECT 0.35 1 1371
AS17 Back seam stitching TN CS DIRECT 0.50 1 960

Back seam press+ Belt
AS18 IRON TABLE DIRECT 0.58 1 828
Press
Extension Belt Press
AS67 IRON TABLE DIRECT 0.20 2400
("Round" Shape)
BELT CHECKING Checking Table
AS19 Curtein felling Blind Stitch DIRECT 0.63 1 762
AS23 Right Fly Closing SNLS DIRECT 0.18 1 2667

AS39 Washcare Label Attach SNLS DIRECT 0.27 1 1751
As21 Fork Line Att. SNLS DIRECT 0.23 2087
AS62 Buyer code label attach SNLS DIRECT 0.31 1567
AS24 Bottom Overlock 3 T O/L DIRECT 0.25 1 1920
AS27 Bar tack ( per piece ) BARTACK DIRECT 1.80 3 267

Eyelet Machine B.H. on
AS28 extension & French Fly EYELET DIRECT 0.59 1 814
(Per Piece)
AS30 Button Att. (Per piece) BUTTON DIRECT 0.42 1 1143
AS26 Taking (Per Piece) TACKING DIRECT 0.66 1 727
ST Sticker removing Helper INDIRECT 0.43 1 1116
LPC Loop cutting Helper INDIRECT 0.39 1 1231
TCT Thread Trimming Helper INDIRECT 1.84 3 261
FINAL CHECKING Checking Table
31.84
Total SAM 61
MACHINE SUMMARY-
MACHINE TOTAL
SNLS 20
SNLS NF 5
SNEC 3
SNCS 3
TNCS 1
H&E 1
3 T O/L 2
5 T O/L 2
BLIND STITCH 1
BAR TACK 3
EYE LET 1
BUTTON 1
TACKING 1
APW 1
IRON ABLE 5
TOTAL 50
MAN POWER -
OPERATOR-47
HELPER-13
FLOATER-4
PRESS MAN-5
TOTAL=69
TAILOR MADE FINISH RAYMOND
REQUIRE
NO
D Sewin
CODE OPERATION NAME Category OF Target
MACHIN g SAM
M/C
E
PREPARATION
0.
P1 sticker fixing + part Helper INDIRECT 1 1455
33
sorting
P3 Belt Stripe Attach SNLS DIRECT 1 1000

0.48
IRON
P11 Belt Pressing DIRECT 1 1600
TABLE 0.30
Watch pkt kachha SNLS DIRECT 1

0.60
Watch pkt turning Helper INDIRECT

0.35
Top stitch watch

SNLS DIRECT
pocket 0.50
Watch pkt attach to belt SNLS DIRECT 1

0.48
Finishing Watch pocket SNLS DIRECT

0.54
Waist Band Gripper

P10 SNLS NF DIRECT 1 797
ready finished 0.60
Small part O/L (Per 960

P17 3 T O/L DIRECT 1
piece) 0.50
Fork line Overlock 3 T O/L DIRECT 3200

0.15
0.
P18 Panel thread Cutting Helper INDIRECT 1 1143
42
Small Part thread 0.

P18 Helper INDIRECT 1067
cutting 45
P47 Right fly lining attach SNEC DIRECT 1 1846

0.26
Waist band extension

P6 SNLS DIRECT 1846
attch (Round ) 0.26
P20 Left Fly Piping SNLS DIRECT 3200

0.15
Back pocket facing

P23 SNLS DIRECT 1 1200
attach (2 pkts) 0.40
P40 Main Label Att. SNLS DIRECT 1 1371

0.35
Front Pocket Facing

attach 0.86
Front Pkt. Tacking +

P28 SNLS DIRECT 1829
Notch 2 Pkt (Normal) 0.26
T.M side pocket edge

P184 stitch 2 Pkts SNLS DIRECT 1 960
0.50
Normal(Kachcha)
Front Pkt Bag Turning Helper INDIRECT 1 #REF!

0.28
T.M side pocket

topstitch 2 Pkts 0.57
Back Dart Marking Helper INDIRECT 1920

0.25

Darts) 0.43
Back dart Press & bone IRON

P34 DIRECT 1231
fusing TABLE 0.39
0.
P113 APW loading Helper Helper INDIRECT #REF!
40
Welting Back pocket

P35 APW DIRECT 1 960
(Double Pkt) 0.50
FRONT
Front Back panel 0.

FB1 Helper INDIRECT 1 #REF!
loading 32
Front Pocket 1.2

F4 SNLS DIRECT 3 393
Kachcha/kinari/taki 2
F9 Fly Ready SNLS DIRECT 1333

0.36
Fly Pressing + Front

IRON
F14 Pocket Press + Pleat DIRECT 1 1655
TABLE 0.29
Press
F10 Zipper ready SNLS DIRECT 1 1455

0.33
Front Pocket Overlock 3 T O/L DIRECT 1 842

0.57
Checking
FRONT CHECKING
Table
BACK
0.
B1 Back Hanger Loading Helper INDIRECT 1500
32
Bone notch cutting

B2 helper Helper INDIRECT
(company pay)
Back pkt tacking +

B3 bone kinari (Duble SNLS DIRECT 2 676
0.71
PKT)
Back bone Pressing IRON

B5 DIRECT 1 923
table TABLE 0.52
BARTAC
Bar tack Back Pocket DIRECT 1
K 0.32
Kaj Back pocket EYELET DIRECT 1

0.36
Button sew Back

BUTTON DIRECT 1
pocket 0.28
Back Pocket Jati

B6 SNLS DIRECT 1 923
Attach (duble pkt. 0.52
T.M Back Pocket

B33 SNEC DIRECT 1 500
Kachcha 0.96
BACK POCKET
INDIRECT 1 1600
TURNING 0.30
T.M. Pocket topstitch

B36 SNLS DIRECT 1 485
(finish) 0.99
ASSEMBLY
Side seam inseam

SSL Helper INDIRECT 0.83 2 578
sorting
AS2 Side seam +Inseam SNCS DIRECT 3 345

1.39
Side seam + Inseam IRON

AS31 DIRECT 1 686
press TABLE 0.70
AS12
Side seam safety stitch SNLS DIRECT 1 1778
7 0.27
Checking
CHECK BACK
Table
Crotch and zipper

AS4 SNLS DIRECT 1 696
stitch 0.69
AS5 Fly zipper kinari SNLS DIRECT 1 1778

0.27
AS6 Loop attach SNEC DIRECT 2 533

0.90
0.
AS7 W.B. Sorting helper Helper INDIRECT 1 1200
40
AS8 Waist band attach SNLS NF DIRECT 3 417

1.15
P79 small size label attach SNLS DIRECT 3542

0.14
Waist Band Closing

AS11 SNLS DIRECT 1 923
(Normal) 0.52
Extension Turning 0.
AS12 Helper INDIRECT 1 1600
Helper 30
AS13 Hook & Eye Attach H&E DIRECT 1 1200

0.40
AS16 J- stitch SNLS NF DIRECT 1 1371

0.35
AS17 Back seam stitching TN CS DIRECT 1 960

0.50
Back seam press+ Belt IRON

AS18 DIRECT 1 828
Press TABLE 0.58
Extension Belt Press IRON

AS67 DIRECT 2400
("Round" Shape) TABLE 0.20
Checking
BELT CHECKING
Table
Blind
AS19 Curtein felling DIRECT 1 762
Stitch 0.63
AS23 Right Fly Closing SNLS DIRECT 1 2667

0.18
AS39 Washcare Label Attach SNLS DIRECT 1 1751

0.27
As21 Fork Line Att. SNLS DIRECT 2087

0.23
AS62 Buyer code label attach SNLS DIRECT 1567

0.31
AS24 Bottom over lock 3 T O/L DIRECT 1 1920

0.25
BARTAC
AS27 Bar tack ( per piece ) DIRECT 3 324
K 1.48
Eyelet Machine B.H.

AS28 on extension & French EYELET DIRECT 1 1333
0.36
Fly (Per Piece)
AS30 Button Att. (Per piece) BUTTON DIRECT 1 1920

0.25
AS26 Taking (Per Piece) TACKING DIRECT 1 727

0.66
ST Sticker removing Helper INDIRECT 0.43 1 1116
LPC Loop cutting Helper INDIRECT 0.39 1 1231
TCT Thread Trimming Helper INDIRECT 1.84 3 261
Checking
FINAL CHECKING
Table
Total SAM 71
36.80
MACHINE SUMMARY-
MACHINE TOTAL
SNLS 24
SNLS NF 5
SNEC 4
SNCS 3
TNCS 1
H&E 1
3 T O/L 3
5 T O/L 0
BLIND STITCH 1
BAR TACK 4
EYE LET 2
BUTTON 2
TACKING 1
APW 1
IRON ABLE 5
TOTAL 57
MAN POWER -
OPERATOR-52
HELPER-13
FLOATER-4
PRESS MAN-5
TOTAL=74
STANDRADAZATION OF MACHINE ,FURNITURE ,HANGERS IN A

LINE
LINEWISE EQUIPMENT STOCK

Line Name :
EQUIPMENT QUANTITY
Single Needle - Lock Stitch 25
Single Needle - Edge Cutter 5
Single Needle - Needle Feed 5
Single Needle - Chain Stitch 3
Tandem Needle (Back Seam) 1
Blind Stitch 1
Tacking 1
Hook & eye 1
Extension Turning Machine 0
Bar tack 3
Machines
Eyelet 1
Button 1
Overlock - 3 thread 3
Overlock - 5 thread 2
APW 1
Zig Zag Machine 0
Kansai 0
Loop Blind stitch 1
Thread Winding Machine
TOTAL 54
Table Press with buck 1
Table Press without buck 3
Pressing
Side Seam Press 1
TOTAL 5
Rollers 160
Hangers L-hanger
160
Ball-hanger
Furniture's Stools : Regular 62
Stools : Elevated 6
Stools : Side seam 3
Prep Section
Loading Trolleys from cutting 2
tables for material movement 2 x 8 6
table for prep loading 2 x 4 1
table for dart marking/Apw loading 4 x 4 1
rack to keep front & back prep out 1.5 x 8 x 5 1
Crate to keep gripper 1
Front / Back Section
Front / Back loading table 6 x 4 1
Front & Back Checking Table 4 x 2 2
Assembly
Side seam sorting table 3 x 4 1
Side Seam Rack 1.5 x 4 x 5.5 1
Side seam checking table 2 x 4 1
Belt Loading Rack double Decker 1.5 x 4 x 4 with
1
wheels
w/band checking table 2 x 4 1
Thread Cutting, Checking & Dispatch
thread cutting table 8 x 4 1
Bin 4 x 3 x 3 1
Final Check & Dispatch Table 6 x 4 1
Dispatch Carats 6
Prep Section
Small Part Overlock 1
Panel Thread Cutting 1
Front pocket Run stitch 1
Set piping on fly edge cutter 1
Gripper Attach 1
Dust Bin
Front / Back Section
Close Pocket bag 1
Assembly
Close w/band 1
Loop Attach edge cutter 2
Bottom Overlock 1
LEFT HAND RIGHT HAND MOVMENT OF OPERATION
ORDER NO- BUYER- DATE-
PREPARATION
1. Stripe Attach to belt
Two-Hand Chart
Operation: STRIPE ATTACH
Right-Hand
Left-Hand Description Description
Bring hand on
the piece
Pick the piece
Bring hand on
Hold the piece the m/c
Adjust the piece Adjust the piece
Stitch Stitch
Bring hand on the piece
Pick the piece
Bring hand on the m/c
Hold the piece Hold the piece
Stitch Stitch
Bring hand on
the scissor
pick the scissor
Move hand on
the piece
Hold the piece cut the piece
Pick the piece
pick the piece from m/c from m/c
Dispose the
dispose the piece piece
SUMMARY
PRESE
METHOD NT
Operations 11
Transports 11
Delays 4
TEMP
STORAGE
Total 26
Two-Hand Chart
Operation: Gripper attach

Right-Hand
pick the piece
Bring hand on the m/c
Adjust the piece
Adjust the piece on m/c on m/c
Bring the hand on the gripper Hold the piece
pick the gripper Hold the piece
Bring gripper on the m/c Hold the piece
Stitch Stitch
Bring hand on the scissor Hold the piece
pick the scissor Hold the piece
Bring hand on the m/c Hold the piece
Cut the gripper Hold the piece
Pick the pic from
Pick the piece from the m/c the m/c
dispose the piece dispose the piece
SUMMARY
PRESE
METHOD NT
Operations 8
Transports 10
Delays 9
Holds
Total 27
2. Gripper Attach
3. Attach lower Facing & Tacking-
Two-Hand Chart
Operation: Attach lower facing & tacking
Right-Hand
pick the piece
Bring hand on the machine
pick the piece
Bring hand on the machine
hold the piece Hold the piece
Stitch Stitch
Move the piece on the m/c
Stitch
pick the piece
Dispose the piece
SUMMARY
PRESE
METHOD NT
Operations 8
Transports 6
Delays 2
Temporary
storage
Total 16
4. Attach lining French fly-
Two-Hand Chart
Operation: Att. lining French fly
Right-Hand
Bring Hand on the piece
Pick the piece
Bring Hand on the m/c
Adjust the piece
Hold the piece Adjust the piece

Bring hand on
Adjust the piece the piece
Stitch Pick the piece
Bring hand on
the m/c
Hold the piece
Adjust the piece
Stitch
SUMMARY
PRESE
METHOD NT
Operations 8
Transports 4
Delays 2
Inspection
Holds
Total 14
5. Attach Facing back pocket-
Two-Hand Chart
Operation: Attach facing back pkt
Right-Hand
Bring the hand on the piece
Pick the piece
Bring the hand on the m/c
Hold the piece
Bring the Hand on
the piece
Hold the piece Pick the piece
Hold the piece Remove the sticker
Adjust the Piece Adjust the piece
Stitch Stitch
Dispose the piece Dispose the piece
SUMMARY
PRES
METHOD ENT
Operations 9
Transports 5
Delays 3
Inspection
Holds
Total 17
4. Attach label on back pocket
Two-Hand Chart
Operation: Attach label on back pkt
Right-Hand
Left-Hand Description
Description
Bring hand on the p/c
Pick the piece
Bring hand on the M/c
Adjust the p/c Adjust the p/c
Bring hand on the
label
Pick the label
Bring hand on the
M/c
Hold the label Hold the label
Adjust the label Adjust the label
Stitch Stitch
Bring the hand on
label
Pick the label
Bring hand on the
m/c
Adjust the p/c Adjust the p/c
Stitch Stitch
Dispose Dispose
SUMMARY
METHO PRESE
D NT
Operatio
ns 13
Transpor
ts 8
Delays 2
Holds
Total 23
6. Pocket closing
Two-Hand Chart
Operation: Pocket closing
Right-Hand
Pick the piece
Stitch Stitch
Pick the piece
Dispose the
Dispose the piece piece
SUMMARY
PRESE
METHOD NT
Operations 4
Transports 4
Delays 1
Holds
Total 9
7. Dart pressing and bone fusing -

Two-Hand Chart
Operation: Press dart +Bone fusing
Right-Hand
Pick the piece
Bring the piece on the table
Hold the piece Bring the Hand on iron
Hold the piece Pick the iron
Hold the piece Bring iron on the piece
Hold the piece Ironing
Move the hand on the
fusing part
Pick the fusing part
Hold the fusing part Hold the fusing part
Adjust the fusing part Adjust the fusing part
Move the hand on iron
pick the iron
Hold the piece Ironing
Dispose dispose
SUMMARY
PRESE
METHOD NT
Operations 8
Transports 8
Delays 9
Inspection
Holds
Total 25
8. Sew back Dart -

Operation: SEW BACK DART
Right-Hand
Pick the piece
Bring the piece on the m/c
Bring hand on
Hold the piece the Chalk
Hold the piece Pick the chalk
Move hand on
Mark from chalk
Stitching Hold the chalk
dispose the piece Dispose the chalk
SUMMARY
PRESE
METHOD NT
Operations 7
Transports 5
Delays 6
Temp storage
Total 18
9. Small part Overlock
Two-Hand Chart
Operation: Small part o/l
Right-Hand
Pick the piece
Bring hand on the m/c with
piece
hold the piece Hold the p/c
Stitch Stitch
SUMMARY
PRESE
METHOD NT
Operations 3
Transports 2
Delays 2
Inspection
Holds
Total 7
10. sew bone pocket
Two-Hand Chart
Operation: Sew bone pocket
Right-Hand
Description
Bring hand on
Bring hand on piece the piece
Pick the Piece Pick the piece
Bring the piece
Bring the piece on the m/c on m/c
Bring hand on the panel
Pick the Piece
Bring the panel on m/c Hold the piece
Stitch Stitch
SUMMARY
PRESE
METHOD NT
Operations 3
Transports 6
Delays 5
Holds
Total 14
Front and Back Section

1. Side pkt Attach+ fly Attach
Two-
Hand Chart
Operation: Side pkt Attach + Fly attach
Right-Hand
Description
Bring the hand on the
Bring the hand on the piece piece
Pick the piece Pick the piece
Bring the hand on the m/c m/c
Bring hand on the pkt piece pkt piece
Bring the piece on the
Bring th piece on the m/c m/c
Bring the hand on
scissors
pick the scissors
Bring scissor on the
m/c
Hold the p/c cut the piece
Adjust the piece adjust the piece
Stitch stitch
Bring the hand on
piece
Pick the piece
m/c
Stitch stitch
Dispose
SUMMARY
PRESE
METHOD NT
Operations 15
Transports 12
Delays 1
Holds
Total 28
2. Close back pocket back
Two-Hand Chart
Operation: Close pkt bag
Right-Hand
Description
pick the piece
Bring the hand on the piece Hold the piece
Stitching Stitching
Dispose Dispose
SUMMARY
METHO PRESE
D NT
Operatio
ns 5
Transpor
ts 4
Delays 1
Holds
Total 10
3. Sew double plate in front
Two-Hand Chart
Operation : Sew double plate in front

Right-Hand
Description
Bring the Hand on the Bring the hand on
piece the piece
Bring the piece on the Bring the piece on
m/c m/c
Adjust the piece Adjust the m/c
Stitch Stitch
Stitch Stitch
Dispose the piece
SUMMARY
METHO PRES
D ENT
Operati
ons 10
Transpo
rts 5
Delays
Holds
Total 15
5. Attach zipper to front
Two-Hand Chart
Operation: Attach Zipper to front
Left-Hand Right-Hand
Description Description
Bring the hand on Bring the hand on the
the piece piece
Bring the piece on Bring the piece on the
the m/c m/c
fly
Pick the fly
Bring the fly on the
m/c
zipper
Pick the zipper
Bring zipper on the
m/c
Adjust Adjust
Stitch Stitch
Dispose
SUMMARY
METHO PRESE
D NT
Operatio
ns 8
Transpor
ts 9
Delays
Holds
Total 17
6. Attach facing back up panel
Two-Hand Chart
Operation: Attach facing back up panel
Right-Hand
Description
Bring hand on the
Bring hand on the piece piece
Pick the piece pick the piece
Bring hand on the
Bring hand on the piece piece
Bring hand on the
piece
pick the piece
Move the hand on
Hold the piece the piece
Stitching Stitching
Dispose
SUMMARY
PRES
METHOD ENT
Operations 9
Transports 7
Delays 1
Holds
Total 17
ASSEMBLY
1. Crotch joining
Two-Hand Chart
Operation: Crotch joining
Right-Hand
Description
Bring hand on the Piece
Pick the piece
Bring back hand on the m/c Hold the piece
Bring hand on the Piece
Pick the piece
Bring back hand on the m/c Hold the piece
Stitching Stitching
Dispose
SUMMARY
PRES
METHOD ENT
Operations 8
Transports 5
Delays 2
Inspection
Holds
Total 15
2.loop joining
Two-
Hand Chart
Operation: loop joining
Right hand
description
Bring hand on the
Bring hand on the m/c m/c
Bring Hand on the
Bring back hand on the m/c m/c
Bring hand on the
Hold the piece loop
Hold the piece Pick the loop
Bring the loop on
SUMMARY
PRESE
METHOD NT
Operations
Transports
Delays
Inspection
Holds
Total 0
3.Waist band Attach + Small size label
Two-Hand Chart
Operation: Waist Band Attach+ small size label
waistband
Pick the waistband
workplace
piece
pick the piece
m/c
Adjust the piece Adjust the m/c
scissor
pick the scissor
Cut the piece
bring back hand and put
the scissor
Adjust the piece on the
m/c adjust the piece
Stitch Stitch
Bring hand on the Bring hand on the
label scissor
Pick the label Pick the scissor
Bring the label on Bring the scissor on
workplace workplace
cut the label with
cut the label scissor
Stitch Stitch
scissor
pick the scissor
Cut the required part
Hold the piece Bring hand on the chalk
Bring the chalk on work
Hold the piece place
Bring the hand on
another prt of wb
Pick the waist band
Bring waistband at
workplace
Adjust Adjust
Stitch Stitch
Adjust Adjust
Stitch Stitch
Bring hand on the
Hold the piece scissor
Hold the piece pick the scissor
Bring scissor on
Hold the piece workplace
Dispose
SUMMAR
Y
METHO PRESE
D NT
Operatio 3
ns 1
Transpor 1
ts 7
Delays 7
Inspecti
on
Holds
5
Total 5
4. j-Stitch-
Two-Hand Chart
Operation: J-Stitch
Bring hand on the
machine
pick the piece
Bring the piece on
the m/c Hold the piece
Stitch the piece Stitch the Piece
Move the piece Move the piece
Bring the hand on
Hold the piece folder
Hold the piece Pick the folder
Put the folder on the
Hold the piece piece
Adjust the piece on
Hold the piece folder
Hold the piece Adjust the folder
Dispose
SUMMARY
METHO PRESE
D NT
Operatio
ns 13
Transpor
ts 5
Delays 6
Inspectio
n
Holds
Total 24
6. Back Rise joining-
Two-Hand Chart
Operation: Back rise joining
Right-Hand
Description
Pick the piece
Bring the piece on the m/c Hold the piece
Stitching Stitching
Dispose
SUMMARY
METHO PRESE
D NT
Operatio
ns 5
Transpor
ts 3
Delays 1
Inspecti
on
Holds
Total 9
7. Bar tack
Two-Hand Chart
Operation: Bar tack
Right-Hand
Description
Bring hand on the pieces
Pick the piece
Bring piece on the m/c Hold the piece
Adjust the piece on
Adjust the piece on the m/c the m/c
stitch
Dispose
SUMMARY
PRESE
METHOD NT
Operation
s 5
Transport
s 3
Delays 1
Inspectio
n
Holds
Total 9
8. Wash care label Attach
Two-Hand Chart
Operation: Wash care label attach
Right-Hand
Description
Bring hand on the
piece
pick the piece
Move hand on
Hold the piece sewing m/c
Adjust the piece on
Adjust the piece on m/c the m/c
Bring hand on the
label
pick the label
Turn &crease the
Turn & crease the label label
Stitch Stitching
Dispose
SUMMARY
PRESE
METHOD NT
Operations 6
Transports 4
Delays 1
Inspection
Holds
Total 11
9. Button Attach
Two-Hand Chart
Operation: Button attach
Right-Hand
Description
pick the piece
Hold th e piece Mark the piece
Bring Hand on the
button
Pick the Button
Adjust the button
stitch Stich
Bring the hand on
Hold the piece button
Hold the piece Pick the Button
stitch stitch
SUMMARY
PRESE
METHOD NT
Operations 9
Transports 4
Delays 4
Inspection
Holds
Total 17
10. Tacking
Two-Hand Chart
Operation: Tacking
Right-Hand
Description
Pick the piece
Adjust Adjust
Stitch Stitch
Adjust Adjust
Stitch Stitch
Adjust Adjust
Stitch Stitch
Adjust Adjust
Stitch Stitch
SUMMARY
PRESE
METHOD NT
Operations 16
Transports 2
Delays 1
Inspection
Holds
Total 19
11. Eyelet Machine
Two-Hand Chart
Operation: Eyelet Machine
Right-Hand
Description
Pick the piece
Stitching Stitching
Bring the hand on
the chalk
pick the Chalk
Hold the piece Mark from chalk
Stitching Stitching
Bring the hand on
Hold the piece the chalk
Hold the piece pick the Chalk
Hold the piece Mark from chalk
Stitching Stitching
Stitching Stitching
Dispose Dispose
SUMMARY
METHO PRES
D ENT
Operatio
ns 19
Transpor
ts 12
Delays 4
Inspecti
on
Holds
Total 35
12. Turn Extension Inside
Two-Hand Chart
Operation: Turn extension inside
Right-Hand
Description
Pick the piece
Stitch Stitch
Bring the hand on
Hold the piece the scissor
Hold the piece Pick the Scossor
Hold the piece Cut with Scissor
Stitch Stitch
Stitch Stitch
Bring the hand on
Hold the piece the scissor
Hold the piece Pick the Scissor
Hold the piece Cut with Scissor
Dispose the piece
SUMMAR
Y
PRESE
METHOD NT
Operations 18
Transports 5
Delays 6
Inspection
Holds
Total 29
13. Back Seam Press ,Fly press. Belt press, Belt Extension press
Two-Hand Chart
Operation: Back seam press, fly press, belt press, Belt extension press
Right-Hand
Description
Bring the hand on the m/c
Pick the piece
Bring the piece on Working plc Hold the piece
Bring hand on
Hold the piece iron
Hold the piece ironing
Bring hand on
Hold the piece iron
Bring hand on
Hold the piece iron
Bring hand on
iron
Pick the iron
ironing the fly
part
Dispose
SUMMARY
PRESE
METHOD NT
Operations 16
Transports 9
Delays 10
Inspection
Holds
Total 35
14. Hook & Eye
Two-Hand Chart
Operation: Hook & Eye
Right-Hand
Description
Bring hand on
Bring hand on the hook the hook
Pick the hook Pick the hook
Bring hook on
Bring hook on the m/c the m/c

Press the button Press the button
Bring hand on
Bring hand on the eye the eye
Pick the eye Pick the eye
Bring eye on he
Bring the eye on the m/c m/c
Press the button Press the button
Dispose Dispose
SUMMARY
PRESE
METHOD NT
Operations 12
Transports 10
Delays
Inspection
Holds
Total 22
Improve Left Hand Right Hand Chart

1. STRIPE ATTACH-
Two-Hand Chart
Operation: STRIPE ATTACH
Right-Hand
Bring hand on
Bring hand on the piece the piece
Bring hand on
Bring hand on the m/c the m/c
Stitch Stitch
Bring hand on
Bring hand on the piece the piece
Bring hand on
Bring hand on the m/c the m/c
Stitch Stitch
SUMMARY
PRESE
METHOD NT
Operations 12
Transports 8
Delays
TEMP
STORAGE
Total 20
2. Attach Facing Back Pocket.
Two-Hand Chart
Operation: Attach facing back pkt
Right-Hand
Bring hand on
Bring the hand on the piece facing
Pick the piece Pick the facing
Bring facing on
Bring the hand on the m/c the m/c
Stitch Stitch
SUMMARY
PRES
METHOD ENT
Operations 6
Transports 4
Delays
Inspection
Holds
Total 10
3. Side Pocket Attach +Fly Attach
Two-Hand Chart
Operation: Side pkt Attach + Fly attach
Right-Hand
Description
Bring the hand on the Bring the hand on the
piece piece
Bring the hand on the Bring the hand on the
m/c m/c
BrIng hand on the pkt Bring the hand on the
piece pkt piece
Bring th piece on the m/c m/c
Bring the hand on
scissor
pick the scissor
Bring scissor on the
m/c
Hold the p/c cut the piece
Stitch stitch
Bring the hand on
piece
Pick the piece
m/c
Stitch stitch
Dispose
SUMMARY
METHO PRES
D ENT
Operati
ons 15
Transpo
rts 12
Delays 1
Holds
Total 28
4. Attach Zipper to front-
Two-Hand Chart
Operation: Attach Zipper to front
Bring the hand on Bring the hand on the
the piece piece
Bring the piece on Bring the piece on the
the m/c m/c
fly
Pick the fly
Bring the fly on the
m/c
zipper
Pick the zipper
Bring zipper on the
m/c
Adjust Adjust
Stitch Stitch
Dispose
SUMMARY
METHO PRES
D ENT
Operatio
ns 8
Transpor
ts 9
Delays
Holds
Total 17
5. Waist Band Attach+ small size label Attach -
Two-Hand Chart
Operation: Waist Band Attach+ small size label Attach
waistband
Pick the waistband

workplace
piece
pick the piece
m/c
scissor
pick the scissor
Cut the piece
bring back hand and
put the scissor
Adjust the piece on the
m/c adjust the piece
Stitch Stitch
Bring hand on the
label
Pick the label
Bring the label on
workplace
Stitch Stitch
scissor
pick the scissor
Cut the required part
Bring hand on the
Hold the piece chalk
Bring the chalk on
Hold the piece work place
Bring the hand on
another part of wb
Pick the waist band
Bring waistband at
workplace
Adjust Adjust
Stitch Stitch
Adjust Adjust
Stitch Stitch
Bring hand on the
Hold the piece scissor
Hold the piece pick the scissor
Bring scissor on
Hold the piece workplace
Dispose
SUMMAR
Y
METHO PRESE
D NT
Operatio 2
ns 8
Transpor 1
ts 8
Delays 4
Inspecti
on
Holds
5
Total 0
6. Hook & Eye-
Two-Hand Chart
Operation: Hook & Eye
Right-Hand
Description
Bring hand on
Bring hand on the hook the hook
Pick the hook Pick the hook
Bring hook on
Bring hook on the m/c the m/c
Adjust the
Adjust the piece piece
Press the
Press the button button
Bring hand on
Bring hand on the eye the eye
Pick the eye Pick the eye
Bring eye on he
Bring the eye on the m/c m/c
Adjust the
Adjust the piece piece
Press the
Press the button button
Dispose Dispose
SUMMARY
PRESE
METHOD NT
Operations 12
Transports 10
Delayes
Inspection
Holds
Total 22
WORK PLACE LAYOUT
PREPARATION
1. Small part over lock
OPERATION
DETAIL
OPERATIO small part

N o/l
NEEDLE DC*27,14-
USED 16
M/C SNLS MACHINE HEIGHT-28"
S.P.I 11 MAN SITTING HEIGHT-53"
STITCH LOCK DISTANCE B/W MAN TO
TYPE STITCH MATERAIL-10"
TXT-60,
THREAD
TEX-21
GUIDE NA
ATTACHME
NT NA
PRESSURE
FOOT NA
SEAM
DIAGRAM
2. ATTACH LOWER FACING + TACKING
OPERATION
DETAIL
ATTACH
LOWER
OPERATIO FACING +
N TACKING
NEEDLE DB*1 ,14-
USED 16
M/C SNLS
S.P.I 10 MACHINE HEIGHT-28"
STITCH LOCK
TYPE STITCH MAN SITTING HEIGHT-54"
TXT-60,
THREAD TEX-21 DISTANCE B/W MAN TO MATERAIL-15"
GUIDE NA
ATTACHM
ENT NA
PRESSURE FOOT
CR1/16 E
SEAM
DIAGRAM
3. RIGHT FLY LINING ATTACH-
OPERATION DETAIL
RIGHT FLY
OPERATIO LINING
N ATTACH
NEEDLE
DB*1 ,14-16
USED
M/C SNEC
S.P.I 7
STITCH
TYPE LOCK STITCH
TXT-60, TEX-
THREAD 21
GUIDE NA MACHINE HEIGHT-28"
ATTACHM
ENT NA MAN SITTING HEIGHT-55"
DISTANCE B/W MAN TO MATERAIL 1-13"
PRESSURE FOOT DISTANCE B/W MAN TO MATERAIL 2-15"
SEAM
DIAGRAM
4. RIGHT FLY LINING ATTACH
OPERATION DETAIL
OPERATION
BACK PKT FACING ATTACH
NEEDLE USED
DB*1 ,14-16
M/C
SNLS
S.P.I
9
STITCH TYPE
LOCK STITCH
MACHINE HEIGHT- 28"

THREAD
TXT-60, TEX-21
MAN SITTING HEIGHT-51"

GUIDE
DISTANCE B/W MAN TO MATERAIL-10"

ATTACHMENT
NA
PRESSURE FOOTCR3/32E
SEAM DIAGRAM
5. FRONT POCKET CLOSING
OPERATION DETAIL
FRONT
OPERATIO POCKET
N CLOSING
NEEDLE
USED DB*1 ,14-16
M/C SNLS
S.P.I 10
STITCH
TYPE LOCK STITCH
TXT-60,TEX-
THREAD 21
GUIDE NA
ATTACHM
ENT NA MACHINE HEIGHT- 28"
PRESSURE FOOT MAN SITTING HEIGHT-52"
SEAM DISTANCE B/W MAN TO MATERAIL-
DIAGRAM 15"
6. BACK DART PRESS +BONE FUSING

OPERATION DETAIL
BACK
DART
PRESS
+BONE
OPERATION FUSING
NEEDLE
USED NA
MACHINE
M/C RAMSONS HEIGHT-43.5"
S.P.I NA
STITCH
TYPE NA DISTANCE B/W MAN TO MATERAIL-8"
THREAD NA
GUIDE NA
ATTACHME
NT NA
PRESSURE
FOOT NA
SEAM
DIAGRAM NA
Front & Back

1. CLOSE & AND TACK BONE
OPERATION DETAIL
CLOSE &
OPERATIO AND TACK
N BONE
NEEDLE
USED DB*1 ,14-16
M/C SNLS
S.P.I 9
STITCH
TYPE LOCK STITCH MACHINE HEIGHT-28"
TXT-60,TEX-
THREAD 21 MAN SITTING HEIGHT-54"
DISTANCE B/W MAN TO MATERAIL-
GUIDE NA 18"
ATTACHM
ENT NA
PRESSURE FOOT
CR1/16E
SEAM
DIAGRAM
2. ATTACH ZIPPER TO FRONT
OPERATION DETAIL
ATTACH
OPERATIO ZIPPER TO
N FRONT
NEEDLE
USED DB*1 ,14-16
M/C SNLS
STITCH
TYPE LOCK STITCH MAN SITTING HEIGHT-54"
TXT-60,TEX- DISTANCE B/W MAN TO MATERAIL-
THREAD 21 18",8"
GUIDE NA
ATTACHM
ENT NA
PRESSURE FOOT CR1/2
SEAM
DIAGRAM
3. ATTACH FACING BACK UPPER PANEL
OPERATION DETAIL
ATTACH
FACING BACK
OPERATIO UPPER
N PANEL
NEEDLE
USED DB*1 ,14-16
M/C SNLS
S.P.I 10
STITCH
TXT-60,TEX-
GUIDE 18"
ATTACHM
ENT
PRESSURE FOOT
SEAM
DIAGRAM
4. BACK PKT BAG CLOSING
OPERATION DETAIL
OPERATIO BACK PKT
N BAG CLOSING
NEEDLE
USED DB*1 ,14-16
M/C 5T O/L MACHINE HEIGHT-28"
STITCH DISTANCE B/W MAN TO MATERAIL-
TYPE OVERLOCK 18"
TXT-80,TEX-
THREAD 21
GUIDE NA
ATTACHM
ENT NA
PRESSURE FOOT
NA
NEEDLE DC*27,14
USED
SEAM
DIAGRAM
5. ATT SIDE PKT FRT+ ATT FLY TO FRT
ATT SIDE PKT

OPERATIO FRT+ ATT FLY
N TO FRT
NEEDLE
USED DB*1 ,14-16
M/C SNLS
S.P.I 9
STITCH LOCK STITCH MACHINE HEIGHT-28"
TYPE
TXT-60,TEX-
GUIDE NA 10",15"
ATTACHM
ENT NA
PRESSURE
FOOT CR 1/16E
SEAM
DIAGRAM
6. ZIPPER EDGE STITCH
OPERATION DETAIL
OPERATIO ZIPPER EDGE
N STITCH
NEEDLE
USED DB*1 ,14-16
M/C LOCK STITCH

S.P.I 11
STITCH
TYPE LOCK STITCH MACHINE HEIGHT- 28"
TXT-60,TEX-
THREAD 21 MAN SITTING HEIGHT-51.5"
DISTANCE B/W MAN TO
GUIDE MATERAIL-19"
ATTACHM
ENT
PRESSURE FOOT
SEAM
DIAGRAM
7. BACK PKT BAG CLOSING
OPERATION DETAIL
OPERATIO BACK PKT
N BAG
CLOSING
NEEDLE
USED DB*1 ,14-16
M/C 5T O/L

STITCH
TYPE OVERLOCK MAN SITTING HEIGHT-52"
TXT-60,TEX- DISTANCE B/W MAN TO
THREAD 21 MATERAIL-20"
GUIDE
ATTACHM
ENT
PRESSURE
FOOT
SEAM
DIAGRAM
ASSEMBLY
1. INSEAM+SIDE SEAM ATTACH
OPERATION DETAIL
INSEAM+SI
OPERATIO DE SEAM
N ATTACH
NEEDLE
USED TV*7, 16 MACHINE HEIGHT-28"
M/C SNCS MAN SITTING HEIGHT-53"
DISTANCE B/W MAN TO
S.P.I MATERAIL-10"
STITCH CHAIN
TYPE STITCH
TXT-120'
THREAD TEX-24
GUIDE
ATTACHM
ENT
PRESSURE FOOT
SEAM
DIAGRAM
2. INSEAM PRESS
OPERATION DETAIL
INSEAM
OPERATION PRESS
NEEDLE
USED NA
MACHINE
M/C NA HEIGHT-43.5"
S.P.I NA
STITCH
TYPE NA DISTANCE B/W MAN TO MATERAIL-12"
THREAD NA
GUIDE NA
ATTACHME
NT NA
PRESSURE
FOOT NA
SEAM
DIAGRAM NA
3. LOCK SIDE SEAM
OPERATION DETAIL
OPERATIO LOCK SIDE

N SEAM
NEEDLE
USED DB*1 ,14-16
M/C SNLS MACHINE HEIGHT-
STITCH DISTANCE B/W MAN TO
TYPE LOCK STITCH MATERAIL-18"
TXT-60,TEX-
THREAD 21
GUIDE NA
ATTACHM
ENT NA
PRESSUR
E FOOT
SEAM
DIAGRAM
4. CROTCH JONING &ZIPPER KINARI
OPERATION DETAIL
CROTCH
JONING
OPERATIO &ZIPPER
N KINARI
NEEDLE
USED DB*1 ,14-16
M/C SNLS
STITCH
GUIDE NA
ATTACHM
ENT NA
PRESSUR
E FOOT
SEAM
DIAGRAM
5. LOOP ATTACH
OPERATION DETAIL
OPERATIO
N LOOP ATTACH
NEEDLE
USED DB*1 ,14-16
M/C SNLS
S.P.I 6
STITCH
TXT-60,TEX-
DISTANCE B/W MAN TO
MATERAIL 1-18"
DISTANCE B/W MAN TO
GUIDE NA MATERAIL 2-13"
ATTACHM
ENT NA
PRESSUR
E FOOT
SEAM
DIAGRAM
6. WAIST BAND ATTACH
OPERATION DETAIL
OPERATIO WAIST BAND
N ATTACH
NEEDLE
USED DB*1 ,14-16
M/C SNLS
S.P.I 6
STITCH
TYPE LOCK STITCH
TXT-60,TEX-
THREAD 21 MACHINE HEIGHT-28"
GUIDE NA MAN SITTING HEIGHT-52"

ATTACHM DISTANCE B/W MAN TO
ENT NA MATERAIL-19"
PRESSUR
E FOOT
SEAM
DIAGRAM
7. CLOSE WST BAND FRT FLY
OPERATION DETAIL
OPERATIO CLOSE WST
N BAND FRT FLY
NEEDLE
USED DB*1 ,14-16
M/C SNLS
S.P.I 9
STITCH LOCK
TYPE STITCH
TXT-60,TEX-
THREAD 21
GUIDE MACHINE HEIGHT-28"
ATTACHM
ENT MAN SITTING HEIGHT-50"
PRESSUR DISTANCE B/W MAN TO
E FOOT MATERAIL-19"
SEAM
DIAGRAM
8. EDGE STITCH ON ZIPPER
OPERATION DETAIL
OPERATIO EDGE STITCH
N ON ZIPPER
NEEDLE
USED DB*1 ,14-16
M/C SNLS
STITCH
THREAD 21 MATERAIL-19'
GUIDE NA
ATTACHM
ENT NA
PRESSUR
E FOOT
SEAM
DIAGRAM
9. CURTAIN FEELING
OPERATION DETAIL
OPERATIO CURTAIN
N FEELING
NEEDLE
USED DB*1 ,14-16
BLIND
HEM,TREAS
M/C URE BS-101
S.P.I
BLIND
STITCH HEM,TREAS
TYPE URE BS-101 MACHINE HEIGHT-27"
THREAD D TEX 101 MAN SITTING HEIGHT-51"
DISTANCE B/W MAN TO
GUIDE NA MATERAIL-18"
ATTACHME
NT NA
PRESSURE
FOOT NA
SEAM
DIAGRAM
10. ATTACH LABEL ON FLY
OPERATION DETAIL
ATTACH
OPERATIO LABEL ON
N FLY
NEEDLE
USED DB*1 ,14-16
M/C SNLS
STITCH
DISTANCE B/W MAN TO
MATERAIL 1-18"
DISTANCE B/W MAN TO
TXT-60,TEX- MATERAIL 2-20"
THREAD 21
GUIDE NA
ATTACHM
ENT NA
PRESSUR
E FOOT
SEAM
DIAGRAM
11. BACK RISE ATTACH
OPERATION DETAIL
OPERATIO BACK RISE
N ATTACH
NEEDLE
USED DB*1 ,14-16
M/C SNLS
S.P.I 10
TENDAM MACHINE HEIGHT-28"
NEEDLE
STITCH CHAIN
TYPE STITCH
TXT-60,TEX-
DISTANCE B/W MAN TO
GUIDE NA MATERAIL-19"
ATTACHM
ENT NA
PRESSUR
E FOOT
SEAM
DIAGRAM
12. BAR TACK
OPERATION DETAIL
OPERATION BAR TACK
NEEDLE DP*5, 16
USED
M/C JUKI,
S.P.I MACHINE HEIGHT-38"
STITCH LOCK
TXT-
60,TEX- DISTANCE B/W MAN TO
GUIDE NA
ATTACHMEN
T NA
PRESSURE
FOOT NA
SEAM
DIAGRAM
13. EYELET
OPERATION DETAIL
OPERATIO
N EYELET
NEEDLE TQL, 16
USED
JUKI MEB
M/C 3200C
STITCH LOCK
TXT- DISTANCE B/W MAN TO
THREAD 60,TEX-21 MATERAIL-19"
GUIDE NA
ATTACHME
NT NA
PRESSURE
FOOT NA
SEAM
DIAGRAM
14. BUTTON ATTACH
OPERATION DETAIL
OPERATIO BUTTON
N ATTACH
NEEDLE
DP*17, 16
USED
JUKI LK
M/C 1903 ASS
STITCH
TYPE 3TO/L MAN SITTING HEIGHT-51"
GUIDE NA
ATTACHM
ENT NA
PRESSURE
FOOT NA
SEAM
DIAGRAM
15. BOTTOM O/L
OPERATION DETAIL
OPERATIO BOTTOM
N O/L
NEEDLE DC*27,14
USED
SIRUB 757
M/C 3TO/L
STITCH
TYPE 3TO/L MAN SITTING HEIGHT-52"
GUIDE NA
ATTACHM
ENT NA
PRESSURE
FOOT NA
SEAM
DIAGRAM
16. TACKING-
OPERATION DETAIL
OPERATIO
N TACKING
NEEDLE
USED TQ1,16-18
M/C JUKI MB 373
STITCH
TYPE MAN SITTING HEIGHT-52"
GUIDE NA
ATTACHM
ENT NA
PRESSUR
E FOOT NA
SEAM
DIAGRAM
WORK STATION RE ENGINEERING -
1. Front pocket Attach, Zipper Attach
9
1 16 " "
8"
2.Back pocket Facing Attach, Stripe Attach

16 "
2.5
"
3. SIZE LABEL ATTACH
height-2"
6
I
N
C
H
12 INCH
4. HOOK & EYE
MACHINE
12"
7
5 "
"
7"
Hgt-2" Hight-1.5"

Project Report Banswara Garments

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Project Report Banswara Garments

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"Standardize the process in Sewing Line of formal Trouser "

Department of Master of Fashion Technology

Name of the organization : Banswara Garments

Groups Name : Banswara Syntex Limited

Certification : IS/ISO 9001:2000

Managing Director : Shri Shaleen Toshniwal

Commercial Address : Gopal Bhawan

Manufacturing Units : 98/3, Daman Ind. Estate

Kadaiya, Nani Daman (U.T.)

725/1, Sangeeta Dham &

Complex, Near Savita Farm

Banswara Garments ,Surat

Major Product : Trousers

Production Capacity (Somnath unit) : 1.25 Lakh Trousers per Month

Self Brand : Integration

Major Buyers : Domestic

Raymonds (Park Avenue, Parx,

Dougas & Grahame, Max Dubai,

Department of Fashion Technology

National Institute of Fashion Technology, Gandhinagar

The Daman Factory

To define a standard time for each operation.

Tools for Methods Engineering-

(b). Principles of Motion Economy

c. General Classification of Hand Motions

One important principle of motion economy relates to the classification of hand

(1) Finger motions.

Specific Sewing Room Methods Approaches-

(a). Table Cut-off or Extension

(b). Raising of Machine

(c). Special Work Aids

(d). Chutes and Mobile Carts

(e). Special Pick-up Shelves

(f). Table Cut-Out

(g). Close Location of Parts to Needle

While this is obvious, it is often overlooked.

(h). Disposal Configuration

(I). Pick Up and Position Without Re-grasp

(j). Folding or Matching of Parts En Route to Machine

(k). Simultaneous Motions

(l) . Threads Broken During sewing or Other Element

(m). Use of Foot or Knee Operated Devices

(n). Clamping Work for Waterfall Dispose

9. Construction changes in Garment

10. Combine separate operations into on

6.6.2 LITTLE METHODS

Motions should be simultaneous

3. Specifics of Sewing Jobs

BENEFITS OF METHODS IMPROVEMENT

a) Standardize the Man Machine According to style of Trouser .

d) Suggest an ideal line for trouser manufacturing.

C) Select the best method of each and every operation

1. Select the existing line

2. Record the Flow of Material in the line.

3. Record the Manpower of the Line

4. Record the Total number of the M/c in the line

5. Method Study for each and every operation.

7. Identify the best methods for standard line.

8. Suggest changes in all lines as per Standard line.

11.Improve the Left hand Right hand chart for operation.

FLOW OF EXISTING LINE -

MATERAIL FLOW OF PEARL LINE

SMALL PART O/L SEW DART