Pressure Vessel Design 2015

SINGLE CHAMBER UNFIRED PRESSURE VESSEL WORKBOOK -- VERSION 06012016e
CALCULATIONS FOR ASME CODE SECTION VIII, DIVISION I, 2015 EDITION VESSELS,
This workbook is for Vertical or Horizontal single chamber vessels. Since I have made major changes and corrections to sheets that were from other
sources such as the web, I removed any company references before adapting them to interface with the complete workbook.
My advice is to use this workbook a master and then work in copies only. Making entries directly in sheet may overide formulas.
In addition to the calculations for Code vessels, I have added separators, line heaters, dehydrators, and heater treaters. When you complete the "Operating
Conditions" part of the cover page, information is copied throughout the workbook and most of the calculation are done for you. You may still need to input some
additional information in the worksheet.
The Workbook allows either I.D. or O.D. shells and heads. You must enter either the I.D. or the O.D. on the cover page, but not both.
PLEASE NOTE THAT YOU SHOULD PRESS THE "F9" KEY AFTER NOZZLE REINFORCEMENT ENTRIES, Excel has a problem with large workbooks.
You make entries mainly on the "COVER PAGE" and "WORKSHEET" tabs below. Please re-set the reinforcement material to "INHERENT" when not used.
Information is distributed to the calculating page (tabs) and results show on both the "tab" page and "WORKSHEET". Remember to press F9.
The pages are protected to keep the formulas safe, but you can remove the protection to make changes with "Tools". There is no password.
Make your changes (entries) in the "yellow" areas. There are comment flags to help you. You must enter types and thickness for Head A and Head B.
There are drop down selections for the type of head. If you choose "WELD CAP" for head A, the workbook will default to WELD CAP throughout the book.
If needed you can change the Dish and Knuckle radius of the F&D heads. Nozzles are calculated as being in the center 80% of the heads.
If you select "F" for forged shell, the elliptical heads will be treated as forged with no thin-out. Weld caps are caluclated as 2:1 ellipticals with 12.5%
undertolerance applied. Note that the weld cap thickness and shell thickness must be the same and will have the same pressure rating.
There are sheets to compute the thickness required for flat heads and bolt on flat heads based on UG-34 and cones based on Appendix 1-5.
When a Cone is selected as a Head, Head A Nozzle 3 and Head B Nozzle 2 are reserved as a nozzle in the cone's small end or an elliptical head on the cone.
If no nozzle is used in the small end of the cone, a head will be calculated to seal it off. NOTE: The cone long seam efficiency will default to that of the shell.
If you are going to have a CONE, you should fill in the YELLOW areas of the CONE sheet first. Otherwise some flags will pop up.
You may have a shell attached to the small end of the cone by entering the length of that shell in the Shell #2 sheet. You must choose the location of the
nozzles in Shell #1, Shell #2, or the side of the Cone by selecting the location. Head A & B nozzles locations may be located in the head or cone by selecting
the location. If you need more nozzles you can use & copy the "Extra nozzles" sheet. These sheets will not be supported by the WORKSHEET.
Please note that only original shell, heads and nozzles are calculated in the "VESSEL COSTING" sheet since it gets information from the "WORKSHEET" only.
If a material is not listed in the drop down menu, you can unprotect the sheet and change the Data Validation for the cell to "Any" and enter a material.
NOTE: WHEN A CONE IS SELECTED ENTRIES MUST BE MADE IN THE "CONE", "HEAD on CONE", and "SHELL #2" SHEETS IF USED. You must
also enter the distance from the Large Outside Diameter of the cone for nozzles in the side of a cone on the sheet for that nozzle. Tangent or offset nozzles
may be entered in Shell nozzles 2 thru 5, Head A nozzles 1 & 2, and Head B nozzle 1. You must enter the offset on the nozzle worksheet page.
If a swing bolt closure is being used, you must complete all entries in the "Closure" sheet. The closure may be attached to a cone, shell, or nozzle"
Shell #2 and Head on cone may be used as a boot on a horizontal vessel by making direct inputs on their sheets.
Note: You must complete the Cone, Flat head, Shell #2, and/or Closure worksheets before designing the nozzles when they are used.
There are warning flags to help keep you from making mistakes. Remember to tell the sheet when you are using pipe, so it can derate the 12 1/2%.
Please note that 2.375" I.D. and smaller do not require reinforcement calculations, more information is provided at the bottom of the "WORKSHEET"..
Also note that when tangent nozzles are used, if the larger developed opening is greater than 2x the smaller, extra calculations are required.
Note: UG-36 (3)(-c) no two isolated unreinforced openings shall have their centers closer to each other than the sum of their diameters.
Lifting lugs, baseplate, and skirt calculations for vertical vessels are done in the "Tower" sheet. It requires extra entries (see the yellow sections).
Buckling calculations are performed for towers on the Tower sheet. Note that large diameter thin wall horizontal vessels should be analized for buckling also.
To print your results just go to the tabs you need to print and print them. Each tab is formatted to print, page print areas are already set.
For your information, there is a "Material Database" tab. Pipe/flange information is on the bottom of the "WORKSHEET" and in the "Flanges & pipe" tab.
When using an Android tablet you type in the material type like it is found in the material database, the stress value will auto fill (if it is in the database).
Shell external pressure may be calculated using the "SHELL EXTERNAL" tab. You can change the length of the shell to determine how
many re-inforcement rings (if any) are needed. I did not include the ring calculations. You must use the included charts for values "A" and "B".
I have modified the nozzle sheets to zero out left over reinforcement inputs if you forget to delete them on the WORKSHEET when not needed.
There is drop down menu for flanges and couplings in the Nozzle area. For size enter the nominal pipe size, the O.D. will be calculated. Long weld neck and
couplings O.D. and thickness is calculated for you. If you select "OTHER" for Nozzle thickness you will be prompted to enter the nozzle O.D. (in Blue) and enter
the I.D. instead on NPS. Flange pressure ratings are calculated for SA-105N and 316/316L (dual grade) materials only. Note: Flange pressure rating are calculated
from -20F to 600F, above 600F is approximate only. Nozzles are calculated for Shell, Elliptical Head, F&D Head, Elliptical of Weld Cap, and on Cone. Nozzles in
Cone are calculated for information only by this workbook and may not totally comply with ASME Code Section VIII Div, 1. If you select "OTHER", the flange
pressure rating calculations are by-passed. You may use rolled plate or a forging for a nozzle neck by selecting "OTHER" then in the Nozzle sheet change the efficiency.
For couplings larger than 2" please select "OTHER" for the nozzle thickness and enter the pipe O.D. as the I.D. and the coupling O.D. from the coupling chart.
Welding time calculations are for comparison purposes only so you can see the impact of changes in your design. Head seams are included on shells and cones.
WRC 107 Nozzle external loading may be performed for each nozzle. Just select the nozzle from the menu apply the loads and print. If a repad is needed,
you can unprotect the nozzle sheet and add the repad.
Nozzle and flange weights have been added to the nozzle pages. There is a weight overide block that will allow you to insert a fabricated flange weight.
The Flat Head sheet may be used to calculate a self-energizing o-ring flange.
Saddle calculations for large diameter horizontal vessels are done in the "SADDLE" sheet. Wind and Seismic forces are not considered.
The "VESSEL COSTING" tab contains a costing worksheet. It takes information from the summary page and calculates most of the vessel cost.
You will need to make some inputs there. Such as the heat treating, x-ray, painting, and inspection. Most of these are calculated for you, but you review them.
There is a vessel internal area that you can usedouble check to see that the costing makes it to the top of the sheet.
You will need overide pricing for the flanges if long weld necks are used. The spreadsheet calculates RFWN flanges, repads (if any) and nozzle cost based on weights.
Disclaimer:
I strongly suggest that you check the results given by this worksheet. I assembled this information to assist in estimating vessels.
Final design of any vessel should be done with the appropriate software or by a qualified engineer.
All sheets in this workbook have been reviewed against full ASME Code Section VIII Division 1 Edition 2013 and the Edition 2015 summary of changes, ASME B16.5,
ASME B31.3, and/or Megyesy's Pressure Vessel Handbook for accuracy. Please email me at charlesirwin@outlook.com with any comments or complaints.
You can find more useful spreadsheets at www.pveng.com. Some of the sheets here are modified versions of sheets found there.
COMPANY NAME
STREET ADDRESS
CITY, STATE ZIP CODE
ASME CODE SECTION VIII, DIVISION I

2015 EDITION
PRESSURE VESSEL CALCULATIONS
WORKBOOK VERSION: 06012916e
Customer name:
VESSEL O.D. 0 INCH

VESSEL I.D. 0 INCH
SHELL S/S LENGTH 0 INCH
VESSEL ORIENTATION HORIZONTAL VERTICAL

HORIZONTAL
JOB NO. 0 Drawing no:
NAMEPLATE INFORMATION
Vessel MAWP: 0 PSIG ALERT -- Below Code requirement

Design Temperature: 0 F INCREASE
Min. Temperature 0 F
Serial Number:
National Board No. NONE ##
Year Built: 2016 ###
Radiography: NONE ###
Post Weld Heat Treat NONE ###
Construction Type: W ###
Special Type:
Corrosion Allowance 0.00000
Signature(s):
_____________________________________________ Date: 2/26/2017
_____________________________________________ Date: _________

COMPANY NAME 2/26/2017 ENTRY AREA WELDING 0.00 (HOURS)
RESULTS AREA
VESSEL PURPOSE JOB NO. 0 MIST EXTRACTOR TYPE: NONE
CUSTOMER NAME 0 LIFTING LUG (4:1 SAFETY FACTOR) MANHOURS 0
VESSEL DESIGN SUMMARY HOLE DIAMETER 0 INCH 0
DESIGN TEMPERATURE (COVER Pg) F. 0 0 OUTSIDE RADIUS 0 INCH
(See Material Database temperature and flange ratings.) #N/A MIN.SHELL THICKNESS MATERIAL NONE
VESSEL SHELL O.D. (COVER Pg) 0 INCH LUG STRESS VALUE #N/A PSI
VESSEL SHELL I.D. (COVER Pg) 0 INCH VESSEL WEIGHT 0 LBS
MAIN SHELL S/S LENGTH (COVER Pg) 0 INCH DESIGN THICKNESS (MIN) #N/A INCH
NUMBER OF MAIN SHELL CYLINDERS 1 (DETERMINES GIRTH SEAMS) REQUIRED WELD (CODE) #N/A INCH
NUMBER OF SHELL LONG SEAMS 1 (0) FOR PIPE SHELLS (F) FORGING REQUIRED WELD (LOAD) 0.000 INCH
DESIGN PRESSURE (COVER Pg) 0.00 PSIG
STATIC HEAD PRESSURE 0.00 PSIG HYDROTEST PRESSURE 0 PSIG
VESSEL ORIENTATION HORIZONTAL H
SHELL MATERIAL INHERENT #N/A CURVE 'A' MATERIAL
SHELL STRESS VALUE #N/A PSI Impact testing exempt to -20F per UG20(f)
SHELL THICKNESS 0.0000 INCH #N/A #N/A PSIG MAX CURVE "B" CURVE "D"
SHELL JOINT EFF. 70% UCS-66 MIN. TEMP - SHELL #N/A #N/A
HEAD MATERIAL SA-36 FOR HEADS AND NOZZLES SEE MATERIAL SHEET
HEAD STRESS VALUE 16,600 PSI #N/A
HEAD A (TOP/END) TYPE/THICKNESS ELLIPTICAL 0.0000 INCH #DIV/0! PSIG MAX #DIV/0!
HEAD B (BOT/END) TYPE/THICKNESS ELLIPTICAL 0.0000 INCH #N/A PSIG MAX #N/A
HEAD JOINT EFF. 85% X-RAY Check Code requirement
CORROSION ALLOWANCE (COVER Pg) 0.000 INCH
SHELL VOLUME 0.00 CUFT 0.00 GAL SEPARATOR CAPACITY 60% FLOODED
HEAD VOLUME 0.00 CUFT 0.00 GAL RETENTION TIME 3 MINUTES
TOTAL VOLUME 0.00 CUFT 0.00 GAL TWO PHASE 0 Bbl/D
TOTAL DRY WEIGHT 0 LBS THREE PHASE 0 Bbl/D
HYDROTEST WEIGHT 0 LBS
NOZZLES IN SHELLS OR CONE SIDE NOZZLES IN HEADS OR CONES

UG-36 MAX. SHELL NOZZLE I.D. SIZE (INCH) 0.000 0 0 HEAD A (END) ELLIPTICAL
NOZZLE 1 -- NOT USED 0.0000 INCH/PSI OTHER HEAD A NOZZLE 1 -- NOT USED 0.0000 INCH/PSI OTHER
DESCRIPTION/SIZE (IN) OTHER 0 INCH I.D. DESCRIPTION/SIZE (IN) OTHER 0 INCH I.D.
NUMBER OF NOZZLES 0 NUMBER OF NOZZLES 0
NOZZLE MATERIAL INHERENT NOZZLE MATERIAL INHERENT
STRESS VALUE 0 PSI STRESS VALUE 0 PSI
PIPE (1) FORGING/PLATE (0) 0 TYPE ENTER O.D PIPE (1) FORGING (0) 0 TYPE ENTER O.D
NOZZLE THICKNESS OTHER INCH 0.000 0 NOZZLE THICKNESS OTHER INCH 0.000
EXTERNAL PROJECTION 0 INCH INCREASE EXTERNAL PROJECTION 0 INCH INCREASE
INTERNAL PROJECTION 0 INCH INTERNAL PROJECTION 0 INCH
CORROSION ALLOWANCE 0.0000 INCH CORROSION ALLOWANCE 0.0000 INCH
OUTSIDE FILLET WELD 0 INCH OUTSIDE FILLET WELD 0 INCH
INSIDE FILLET WELD 0 INCH INSIDE FILLET WELD 0 INCH
REINFORCEMENT CALCULATIONS NOT REQUIRED LOCATION SHELL REINFORCEMENT CALCULATIONS NOT REQUIRED LOCATION N/A
WITH REPAD (Not Required) WITH REPAD (Not Required)
NUMBER OF NOZZLES 0 BLIND FLG N Y NUMBER OF NOZZLES 0 BLIND FLG N
REPAD MATERIAL INHERENT N REPAD MATERIAL INHERENT
STRESS VALUE 0 PSI INCREASE STRESS VALUE 0 PSI INCREASE
THICKNESS 0 INCH THICKNESS 0 INCH
REPAD O.D. 0 INCH INCREASE REPAD O.D. 0 INCH
REPAD OS FILLET WELD 0 INCH REPAD OS FILLET WELD 0 INCH
UG-27 UG-27
UG-45 Thickness (IN) 0.0000 UG-45 Thickness (IN) 0.0000
MATERIAL REPLACEMENT NA MATERIAL REPLACEMENT NA
Tangent nozzles allowed - Sheet "SHELL NOZZLE 2"
PIPE (1) FORGING (0) 0 TYPE ENTER O.D PIPE (1) FORGING (0) 0 TYPE ENTER O.D
NOZZLE THICKNESS OTHER INCH 0.000 NOZZLE THICKNESS OTHER INCH 0.000
REPAD MATERIAL INHERENT REPAD MATERIAL INHERENT
UG-27 UG-27
Tangent nozzles allowed - Sheet "SHELL NOZZLE 3"
UG-27 UG-27
Tangent nozzles allowed - Sheet "SHELL NOZZLE 4" 1 HEAD B (END) ELLIPTICAL
NOZZLE 4 -- NOT USED 0.0000 INCH/PSI OTHER HEAD B NOZZLE 1 -- NOT USED 0.0000 INCH/PSI OTHER
NUMBER OF NOZZLES 0 NUMBER OF NOZZLES 0 BLIND FLG Y
UG-27 UG-27
Tangent nozzles allowed - Sheet "SHELL NOZZLE 5" 1
NOZZLE 5 -- NOT USED 0.0000 INCH/PSI OTHER HEAD B NOZZLE 2 -- NOT USED 0.0000 INCH/PSI OTHER
PIPE (1) FORGING (0) 0 INCH ENTER O.D PIPE (1) FORGING (0) 0 TYPE ENTER O.D
UG-27 UG-27
COMPANY NAME
Nozzle location: NOT USED 2/26/2017 Page 1 of 2

NOZZLE TYPE: OTHER COUPLING 0
NOZZLE ID. QUANTITY 1
JOB NO. 0
Shell Inputs:
NONE Material
#N/A Sv [psi] - allowable stress
100% E1 - efficiency of shell at nozzle
0.000 Ds [in] - diameter of shell or head

0.000 nt [in] - nominal shell wall thickness
1.000 Treq [in] - required shell wall thickness
0.063 tUG16(b) [in] - minimum thickness per UG-16 b
0.000 sca [in] - head or shell corrosion allowance
Nozzle Inputs:
INHERENT Material
#N/A Sn [psi] - allowable stress
100% E - nozzle efficiency
0.00 NPS [in] - nominal pipe size of nozzle
0.000 Do [in] - outside diameter of nozzle
COUPLING Nwall [in] - nom. wall thickness of nozzle 0.000 #N/A
0.000 Lp [in] - exterior projection of nozzle
0.000 Ip [in] - interior projection of nozzle
0.000 nca [in] - nozzle corrosion allowance
0.0% UTP [%] - undertolerance allowance
0.0 Pn [psi] - interior pressure
0.000 Leg41 [in] -exterior fillet size

0.000 Leg43 [in] -interior fillet size
Variables:
UT [in] = Nwall*UTP 0*0 = 0.000
Rn [in] = Do/2 - (Nwall-nca) + UT 0/2 - (0-0) + 0 = 0.000
tn [in] = Nwall-nca 0-0 = 0.000
ti [in] = Nwall-2*nca 0-2*0 = 0.000
d [in] = Do-2*tn 0-2*0 = 0.000
h [in] = MIN(Ip-sca,2.5*nt,2.5*ti) MIN(0-0,2.5*0,2.5*0) = 0.000
fr1 = MIN(Sn/Sv,1) #N/A #N/A
Required Thickness: UG-27(c)(1,2)
TreqN [in] = (Pn*Rn)/(Sn*E - 0.6*Pn)+nca ~~ required minimum thickness
#N/A #N/A
trnR [in] = (Pn*Rn)/(Sn*1 - 0.6*Pn) #N/A #N/A
CheckTreqN = TreqN <= Nwall #N/A #N/A
UG-45:
Tstd [in] = VLOOKUP(Do,PipeWall,2) VLOOKUP(0,PIpeWall,2) = #N/A
Nact [in] = Nwall * (1-UTP) 0 * (1-0) = 0.000
UG45 [in] = Max(UG45a, UG45b) ~~ required thickness per UG-45 #N/A #N/A
UG45a [in] = trnR + nca #N/A #N/A
UG45b [in] = Min(UG45b3,UG45b4) #N/A #N/A
UG45b1 [in] = Max(Treq+sca,tUG16(b)+sca) MAX(1+0,0.063+0) = 1.000
UG45b2 [in] = 0 0= 0.000
UG45b3 [in] = Max(UG45b1,UG45b2) MAX(1,0) = 1.000
UG45b4 [in] = Tstd*0.875 + nca #N/A #N/A
CheckUG45 = UG45 <= Nact #N/A #N/A
Minimum thickness per UG-45 [in] = #N/A #N/A
NOZZLE ID. 0 OTHER NOT USED Page 2 of 2

JOB NO. 0
Area Replacement:
Ar [in^2] = 1*d*Treq*1+2*tn*Treq*1*(1-fr1) ~~ required Area
#N/A #N/A
A1 [in^2] = max(d, 2*(nt+tn))*(E1*nt-1*Treq)-2*tn*(E1*nt-1*Treq)*(1-fr1)
#N/A #N/A
A2 [in^2] = min((tn-trnR)*fr2*Min(5*nt,2*Lp) , (tn-trnR)*fr2*Min(5*tn,2*Lp))
#N/A #N/A
A3 [in^2] = Min(5*nt*ti*fr2,5*ti*ti*fr2,2*h*ti*fr2)
#N/A #N/A
A41 [in^2] = Leg41^2*fr2 #N/A #N/A

A43 [in^2] = (Leg43-nca)^2*fr2 #N/A #N/A
Aa [in^2] = A1+A2+A3+A41+A43 ~~ actual area #N/A #N/A
CheckA = Aa >= Ar ~~ check area replacement (for information purposes only) #N/A #N/A
Note: Nozzles on this sheet do not require shell material replacement.
Nozzle Weld Strength: per UW-16(a), (b), (i)
Weld 41 tmin [in] = smaller of 0.75, nt, or Nwall 0.000 0.000 0.000 = 0.0000
Weld 41 Leg [in] = smaller of 0.25 or (tmin * 0.7) / 0.7 0 = 0.0000
0 >= 0 = ERROR
Weld 43 Leg [in] = (smaller of 0.25 or (tmin * 0.7) / 0.7) + sca = 0.0000
0 >= 0 = N/A
Using figure UW-16.1 (i) requires Leg 41 + leg 43 to equal at least t * 1.25
Weld 41 + Weld 43 tmin [in] = smaller of 1.25 * nt, or Nwall (0.25" min.) 0.000 0 * 1.25 = 0.0000
(using Weld 41 only) 0+0 >= 0 = Acceptable
0 >= 0.25 = ERROR
Minimum design temperature check: Impact testing exempt to -20F per UG20(f)
Calculated nozzle weight (LBS): 0.00 #N/A #N/A #N/A #N/A #N/A
All UG-16(b) minimum thickness requirement have not been taken into consideration here.
This sheet is for small nozzles that do not require reinforcement calculations.
COMPANY NAME
Shell Page 1 of 1
2/26/2017
JOB NO. 0
Dimensions: 0 CYLINDERS = 1
0.000 Do [in] - outside diameter
0.000 Di [in] - inside diameter
0.000 t [in] - nominal wall thickness
0.000 L [in] -length
t
0.000 Corr [in] - corrosion allowance 0.000
Material and Conditions: Long Seam
INHERENT Material
#N/A S [psi] - allowable stress
0.70 El - long seam efficiency (circ stress)
0.70 Ec - circ seam efficiency (long stress) 0.000
0.0 P [psi] - interior pressure
Calculated Properties:
Volume [cuft] = ((Di/2)^2)*pi()*L/1728 ((0/2)^2)*PI()*0/1728 = 0.00
Weight [lb] = (Di+t)*pi()*L*t*40.84/144 (0+0)*PI()*0*0*40.84/144 = 0.00
Variables: Rolled Plate used for shell
UT [in] = t*UTP 0*0 = 0.000
nt [in] = t-Corr-UT 0-0-0 = 0.000
Ri [in] = Di/2+UT+Corr 0/2+0+0= 0.000
Ro [in] = (Di/2)+t 0/2+0= 0.000
ta [in] = P*Ri/(S*El-0.6*P) ~~ long seam #N/A #N/A
tb [in] = P*Ri/(2*S*Ec+0.4*P) ~~ circ seam #N/A #N/A
Treq [in] = MAX(ta,tb) ~~ required minimum thickness #N/A #N/A
CheckTreq = Treq <= nt #N/A #N/A
Required Thickness: Appendix 1-1(a)(1), UG-16(b)
ta [in] = P*Ro/(S*El+0.4*P) ~~ long seam #N/A #N/A
Check UG-16(b) = nt >= 0.0625+Corr 0 >= 0.0625 = ERROR
Maximum Pressure: UG-27(c)(1,2)
Pint1 [psi] = (S*El*nt)/(Ri+0.6*nt) #N/A #N/A
Pint2 [psi] = (2*S*Ec*nt)/(Ri-0.4*nt) #N/A #N/A
PMax [psi] = Min(Pint1,Pint2) ~~ maximum allowed design pressure #N/A #N/A
CheckP = PMax >= P #N/A #N/A
Stress Classification:
NOTE: Both validity checks need to be "Acceptable" in order to use this sheet
ckValidity1 = Treq < 0.5*(Do/2) #N/A #N/A

ckValidity2 = P< 0.385*S*El #N/A #N/A
UCS-66 CURVE 'B' RATING [F]: #N/A / 'D' [F]: #N/A
Allowable stress for vertical vessel: N/A

(Tall thin wall vessel without stiffeners) N/A
Treq provides a worst case required thickness for nozzle analysis for a nozzle located on the long seam or circ seam
This sheet calculates vessel walls per ASME Section VIII Division 1 only.
All UG-16(b) minimum thickness requirements have not been taken into consideration here.
Use "SHELL EXTERNAL" sheet to check for allowable exterior pressure loads.
Shell #2 (Boot on Shell) Page 1 of 1
2/26/2017
JOB NO. 0
Dimensions: 0.000
0.000 Do [in] - outside diameter 0.000
0 t [in] - nominal wall thickness t= 0.000
0.000 L [in] -length t
0.000 Corr [in] - corrosion allowance
Material and Conditions: #N/A
INHERENT Material 0.000
Long Seam
0 El - long seam efficiency (circ stress) 0.70
0 Ec - circ seam efficiency (long stress) 0.70
0.0% UTP [%] - undertolerance allowance 0.0%
0.0 P [psi] - interior pressure 0 CYLINDERS = 1
Volume [cuft] = ((Di/2)^2)*pi()*L/1728 ((0/2)^2)*PI()*0/1728 = 0.00
Weight [lb] = (Di+t)*pi()*L*t*40.84/144 (0+0)*PI()*0*0*40.84/144 = 0.00
Variables: Rolled Plate used for shell
UT [in] = t*UTP 0*0 = 0.000 0.000
nt [in] = t-Corr-UT 0-0-0 = 0.000
Ri [in] = Di/2+UT+Corr 0/2+0+0= 0.000
Ro [in] = (Di/2)+t 0/2+0= 0.000
ta [in] = P*Ri/(S*El-0.6*P) ~~ long seam #N/A #N/A
tb [in] = P*Ri/(2*S*Ec+0.4*P) ~~ circ seam #N/A #N/A
Treq [in] = MAX(ta,tb) ~~ required minimum thickness #N/A #N/A
Required Thickness: Appendix 1-1(a)(1), UG-16(b)
ta [in] = P*Ro/(S*El+0.4*P) ~~ long seam #N/A #N/A #N/A
Maximum Pressure: UG-27(c)(1,2)
Pint1 [psi] = (S*El*nt)/(Ri+0.6*nt) #N/A #N/A
Pint2 [psi] = (2*S*Ec*nt)/(Ri-0.4*nt) #N/A #N/A
PMax [psi] = Min(Pint1,Pint2) ~~ maximum allowed design pressure #N/A #N/A
CheckP = PMax >= P #N/A #N/A
Stress Classification:
NOTE: Both validity checks need to be "Acceptable" in order to use this sheet
ckValidity1 = Treq < 0.5*(Do/2) #N/A #N/A

ckValidity2 = P< 0.385*S*El #N/A #N/A
This sheet calculates vessel walls per ASME Section VIII Division 1 only.
Use "SHELL EXTERNAL" sheet to check for allowable exterior pressure loads.
COMPANY NAME
Page 1 of 1
HEAD A ELLIPTICAL 2:1 RATIO Page 2/26/2017
(TOP OR END)
JOB NO. 0
Dimensions:
0.000 Do [in] - outside diameter of head
0.000 Di [in] - inside diameter of head
0.000 tb [in] - thickness before forming
0.000 tf [in] - thickness after forming (note 1)
0.000 Skirt [in] - straight skirt length
Material and Conditions:
SA-36 Material
16,600 S [psi] - allowable stress
0.85 E - head/shell joint efficiency
note 1: Suggested thickness after forming Approx. head weight based on steel, lbs = 0.00
-0.0625 in Approx. head volume including skirt, cuft = 0.00
Variables:
ut [in] = tf*UTP ~~ undertorlerance allowance 0*0 = 0.000 0.000
nt [in] = tf-(Corr+ut) ~~ thickness with corrosion allowance removed 0-0+0 = 0.000
D [in] = Do-2*nt ~ ID with corrosion allowance removed 0+2*0-(0*2) = 0.000
h [in] = D/4 ~~ inside crown height 0/4 = 0.000
ho [in] = h+nt 0+0 = 0.000
D/2h = D/(2*h) 0/(2*0) = #DIV/0!
Do/2ho = Do/(2*ho) 0+(0*2)/(2*0) = #DIV/0!
K = #DIV/0! Interpolated value from table 1-4.1 1= #DIV/0!
Kone = #DIV/0! Interpolated value from table UG-37 0.9 = #DIV/0!
Kzero = #DIV/0! Interpolated value from table UG-33.1 0.889 = #DIV/0!
Ro [in]= Kzero*Do #DIV/0! #DIV/0!
Required Thickness: App. 1-4(c), UG-37(a)(1)
App1-4(f) = tf/(Kone*D) #DIV/0! #DIV/0!
#DIV/0!
Treq [in] = (P*D*K)/(2*S*E-0.2*P)+Corr ~~ required minimum thickness
#DIV/0! #DIV/0!
CheckTreq = Treq<=tf #DIV/0! #DIV/0!
Maximum Pressure: App. 1-4(c), UG-37(a)(1)

Pmax [psi] = (2*S*E*nt)/(K*D+0.2*nt) ~~ maximum allowed design pressure
#DIV/0! #DIV/0!
CheckPMax = Pmax >= P #DIV/0! #DIV/0!
Nozzles may be subject to a smaller required thickness depending on location in the head.
Heads may be subject to stress relief if large elongation occurs - UCS-79(d), UNF-79(d), UHA-44(d)
This sheet cannot be used to check for allowable exterior pressure loads.
COMPANY NAME
Page 1 of 1
HEAD B ELLIPTICAL 2:1 RATIO Page 2/26/2017
(BOTTOM OR END)
JOB NO. 0
Dimensions:
SA-36 Material
Variables:
ut [in] = tf*UTP ~~ undertorlerance allowance 0*0 = 0.000 0.000
ho [in] = h+nt 0+0 = 0.000
D/2h = D/(2*h) 0/(2*0) = 0.000
Do/2ho = Do/(2*ho) 0+(0*2)/(2*0) = 0.000
K = #N/A Interpolated value from table 1-4.1 1= #N/A
Kone = #N/A Interpolated value from table UG-37 0.9 = #N/A
Kzero = #N/A Interpolated value from table UG-33.1 0.889 = #N/A
Ro [in]= Kzero*Do #N/A #N/A
App1-4(f) = tf/(Kone*D) #N/A #N/A
#N/A
#N/A #N/A
CheckTreq = Treq<=tf #N/A #N/A

#N/A #N/A
CheckPMax = Pmax >= P #N/A #N/A
COMPANY NAME
Page 1 of 1
HEAD A NOT USED (TOP or END) 2/26/2017
JOB NO. 0
Dimensions:
0.000 L [in] - inside crown radius (note 1)
0.000 IKR [in] - inside knuckle radius (note 2)
0.000 tf [in] - thickness after forming
SA-36 Material
0.85 E - head longitudinal efficiency
note 1:Suggested radius L per UG-32(j) 0.00 Approx. head weight based on steel, lbs = 0.00
note 2:Suggested radius IKR per UG-32(j) 0.000 Approx. head volume including skirt, cuft = 0.00
note 3:Suggested thickness after forming -0.0320
Variables:
nt [in] = tf-Corr ~~ thickness with corrosion allowance removed 0-0 = 0.000
D [in] = Di+2*Corr ~~ ID with corrosion allowance removed 0+2*0 = 0.000
L/r = L/IKR 0/0 = 0.000
M= 0.25*(3+sqrt(L/IKR)) 0.25*(3+SQRT(0/0)) = 0.000
Ro [in] = L+tb 0+0 = 0.000
Required Thickness: App. 1-4(a), App. 1-4(d)
App1-4(f) = tf/L 0/0 = #DIV/0!
App1-4(f)Calc = if(AND(0.0005=<App1-4(f),App1-4(f)<0.002),"Calculation Required","Calculation not requir
#DIV/0!
Treq [in] = (P*L*M)/(2*S*E-0.2*P)+Corr ~~ required minimum thickness
(0*0*0)/(2*16600*0.85-0.2*0)+0 = 0.000
CheckTreq = Treq<=tf 0<=0 = Acceptable
Maximum Pressure: App. 1-4(a), App. 1-4(d)
Pmax [psi] = (2*S*E*nt)/(L*M+0.2*nt) ~~ maximum allowed design pressure
(2*16600*0.85*0)/(0*0+0.2*0) = 0.0
CheckPMax = Pmax >= P 0 >= 0 = Acceptable
App. 1-4(f) calculation is not included on this sheet

Heads may be subject to stress relief if large elongation occurs - UCS-79(d), UNF-79(d), UG-37(a)(1)
Note 1: If you change the Dish Radius, the sheet will no longer give the default for F&D.
Note 2: The default value for the Knuckle Radius is 0.06 times the head O.D.
COMPANY NAME
Page 1 of 1
HEAD B NOT USED (BOTTOM or END) Page 2/26/2017
JOB NO. 0
Dimensions:
0.000 L [in] - inside crown radius (note 1)
0.000 IKR [in] - inside knuckle radius (note 2)
0.000 tf [in] - thickness after forming
SA-36 Material
0.85 E - head longitudinal efficiency
note 1:Suggested radius L per UG-32(j) 0.00 Approx. head weight based on steel, lbs = 0.00
note 2:Suggested radius IKR per UG-32(j) 0.000 Approx. head volume including skirt, cuft = 0.00
note 3:Suggested thickness after forming -0.0320
Variables:
nt [in] = tf-Corr ~~ thickness with corrosion allowance removed 0-0 = 0.000
D [in] = Di+2*Corr ~~ ID with corrosion allowance removed 0+2*0 = 0.000
L/r = L/IKR 0/0 = 0.000
M= 0.25*(3+sqrt(L/IKR)) 0.25*(3+SQRT(0/0)) = 0.000
Ro [in] = L+tb 0+0 = 0.000
Required Thickness: App. 1-4(a), App. 1-4(d)
App1-4(f) = tf/L 0/0 = #DIV/0!
App1-4(f)Calc = if(AND(0.0005=<App1-4(f),App1-4(f)<0.002),"Calculation Required","Calculation not requir
#DIV/0!
Treq [in] = (P*L*M)/(2*S*E-0.2*P)+Corr ~~ required minimum thickness
(0*0*0)/(2*16600*0.85-0.2*0)+0 = 0.000
CheckTreq = Treq<=tf 0<=0 = Acceptable
Maximum Pressure: App. 1-4(a), App. 1-4(d)
Pmax [psi] = (2*S*E*nt)/(L*M+0.2*nt) ~~ maximum allowed design pressure
(2*16600*0.85*0)/(0*0+0.2*0) = 0.0
CheckPMax = Pmax >= P 0 >= 0 = Acceptable
App. 1-4(f) calculation is not included on this sheet

Heads may be subject to stress relief if large elongation occurs - UCS-79(d), UNF-79(d), UG-37(a)(1)
Note 1: If you change the Dish Radius, the sheet will no longer give the default for F&D.
Note 2: The default value for the Knuckle Radius is 0.06 times the head O.D.
COMPANY NAME
Shell Nozzle and Repad (Not Required) 2/26/2017 Page 1 of 2 #VALUE!

NOZZLE 1 -- NOT USED 0 INCH/PSI OTHER
JOB NO: 0 NOZZLE ID. QUANTITY= 0
Shell Inputs: FLANGE/COUPLING RATING OTHER PSI
INHERENT Material
0.70 E1 - efficiency of shell at nozzle
0.000 Ds [in] - inside diameter of shell
#N/A Treq [in] - required shell wall thickness
0.000 sca [in] - shell corrosion allowance
Nozzle Inputs:
INHERENT Material
0 Sn [psi] - allowable stress
1.00 E - nozzle efficiency
0.0000 Nwall [in] - nominal wall thickness of nozzle
Reinforcement:
INHERENT Material
#N/A Sp [psi] - allowable stress of repad
0.0000 te [in] - repad thickness 0.000
0.000 Dp [in] - outside diameter
0.000 Leg41 [in] - fillet size
0.000 LegG [in] - depth of groove
Variables:
UT [in] = Nwall*UTP 0*0 = 0.000
ti [in] = Nwall-2*nca 0-2*0 = 0.000
tn [in] = Nwall-nca 0-0 = 0.000
d [in] = Do-2*tn 0-2*0 = 0.000
fr3 = MIN(Sn/Sv,Sp/Sv,1) #N/A #N/A
fr4 = MIN(Sp/Sv,1) #N/A #N/A
(0*0)/(0*1 - 0.6*0)+0 = #DIV/0!
trnR [in] = (Pn*Rn)/(Sn*1 - 0.6*Pn) (0*0)/(0*1 - 0.6*0) = #DIV/0!
CheckTreqN = TreqN <= Nwall #DIV/0! #DIV/0!
UG-45:
Tstd [in] = thickness standard wall pipe VLOOKUP(0,PIpeWall,2) = #N/A
Nact [in] = Nwall * (1-UTP) 0 * (1-0) = 0.000
UG45 [in] = Max(UG45a, UG45b) ~~ required thickness per UG-45 #DIV/0! #DIV/0!
UG45a [in] = trnR + nca #DIV/0! #DIV/0!
Shell Nozzle 1 Page 2 of 2
UG45b1 [in] = Max(Treq+sca,tUG16(b) + sca) #N/A #N/A

UG45b2 [in] = 0 0= 0.000
UG45b3 [in] = Max(UG45b1,UG45b2) #N/A #N/A
CheckUG45 = UG45 <= Nact #DIV/0! #DIV/0!
Area Replacement:
#N/A #N/A
A1 [in^2] = max(d, 2*(nt+tn)) * (E1*nt-1*Treq)-2*tn*(E1*nt-1*Treq)*(1-fr1)
#N/A #N/A
A2 [in^2] = min((tn-trnR)*fr2*min(5*nt,2*Lp),(tn-trnR)*(Min(2.5*tn+te,2*Lp)*fr2*2))
#DIV/0! #DIV/0!
#N/A #N/A
A5 [in^2] = (Dp-d-2*tn)*te*fr4 #N/A #N/A
A41 [in^2] = Leg41^2*fr3 #N/A #N/A
A42 [in^2] = Leg42^2*fr4 #N/A #N/A
Aa [in^2] = A1+A2+A3+A5+A41+A42+A43 ~~ actual area
#N/A #N/A
CheckA = Aa >= Ar ~~ check area replacement #N/A #N/A
Nozzle Weld Strength: per UW-16(a), (b)

0 >= 0 = ERROR
Weld 42 tmin [in] = (smaller of 0.5nt or te) 0.000 = 0.0000
Weld 42 Leg [in] = (smaller of 0.25 or (temin * 0.7) / 0.7) 0 = 0.0000
0 0 >= 0 = Acceptable
0 0 >= 0 = N/A
Nozzle Weld Strength: per UW-16(i) (using Weld 41 only)
Weld 41 + Weld 43 tmin [in] = smaller of 1.25 * nt, or Nwall (0.25" min)
0.000 0 * 1.25 = 0.0000
(using Weld 41 only) 0+0 >= 0 = Acceptable
0 >= 0.25 = ERROR
UCS-66 CURVE 'B' RATING [F]: #N/A
0 #N/A #N/A #N/A #N/A #N/A
Nozzle & Flange overide weight (LBS): 0.00
Note: Attached piping to be externally supported. Calculations are limited to materials listed in this sheet.
COMPANY NAME
Shell Nozzle and Repad (Not Required) 2/26/2017 Page 1 of 2

INHERENT Material
Nozzle Inputs:
INHERENT Material
0.0000 CLn [in] - nozzle offset from vessel centerline
Reinforcement:
INHERENT Material
Variables:
UT [in] = Nwall*UTP 0*0 = 0.000
ti [in] = Nwall-2*nca 0-2*0 = 0.000
tn [in] = Nwall-nca 0-0 = 0.000
d [in] = ((Tangent Do+Do)/2)-(2*tn) (0+0)/2)-(2*0) = 0.000 REQUIRED
(0*0)/(0*1 - 0.6*0)+0 = #DIV/0!
UG-45:
Nact [in] = Nwall * (1-UTP) 0 * (1-0) = 0.000

UG45b2 [in] = 0 0= 0.000
Area Replacement:
#N/A #N/A
#N/A #N/A
#DIV/0! #DIV/0!
#N/A #N/A
A41 [in^2] = Leg41^2*fr3 #N/A #N/A
A42 [in^2] = Leg42^2*fr4 #N/A #N/A
#N/A #N/A

0 >= 0 = ERROR
0 0 >= 0 = N/A
Minimum design temperature check: CURVE "D"

Shell tangent nozzle: Large nozzle diameter 0.000 (in)

Weld 41 + Weld 43 tmin [in] = smaller of 1.25 * nt, or Nwall (0.25" min) 0 * 1.25 = 0.0000
0.000 0+0 >= 0 = Acceptable
(using Weld 41 only) 0 >= 0.25 = ERROR
COMPANY NAME

INHERENT Material
Nozzle Inputs:
INHERENT Material
Reinforcement:
INHERENT Material
Variables:
UT [in] = Nwall*UTP 0*0 = 0.000
ti [in] = Nwall-2*nca 0-2*0 = 0.000
tn [in] = Nwall-nca 0-0 = 0.000
d [in] = ((Tangent Do+Do)/2)-(2*tn) (0+0)/2)-(2*0) = 0.000 REQUIRED
(0*0)/(0*1 - 0.6*0)+0 = #DIV/0!
UG-45:
Nact [in] = Nwall * (1-UTP) 0 * (1-0) = 0.000

UG45b2 [in] = 0 0= 0.000
Area Replacement:
#N/A #N/A
#N/A #N/A
#DIV/0! #DIV/0!
#N/A #N/A
A41 [in^2] = Leg41^2*fr3 #N/A #N/A
A42 [in^2] = Leg42^2*fr4 #N/A #N/A
#N/A #N/A

0 >= 0 = ERROR
0 0 >= 0 = N/A
Shell tangent nozzle: Large nozzle diameter 0.000 (in)

Weld 41 + Weld 43 tmin [in] = smaller of 1.25 * nt, or Nwall (0.25" min) 0 * 1.25 = 0.0000
0.000 0+0 >= 0 = Acceptable

INHERENT Material
0.000 Ds [in] - inside diameter of shell/cone at nozzle

#N/A Treq [in] - required shell wall thickness at nozzle
Nozzle Inputs:
INHERENT Material
0.0000 Ln [in] - nozzle distance from cone ODL
Reinforcement:
INHERENT Material
Variables:
UT [in] = Nwall*UTP 0*0 = 0.000
ti [in] = Nwall-2*nca 0-2*0 = 0.000
tn [in] = Nwall-nca 0-0 = 0.000
d [in] = ((Tangent Do+Cone Do)/2)-(2*tn) (0+0)/2)-(2*0) = 0.000 REQUIRED
(0*0)/(0*1 - 0.6*0)+0 = #DIV/0!
UG-45:
Nact [in] = Nwall * (1-UTP) 0 * (1-0) = 0.000

UG45b2 [in] = 0 0= 0.000
Area Replacement:
#N/A #N/A
#N/A #N/A
#DIV/0! #DIV/0!
#N/A #N/A
A41 [in^2] = Leg41^2*fr3 #N/A #N/A
A42 [in^2] = Leg42^2*fr4 #N/A #N/A
#N/A #N/A

0 >= 0 = ERROR
0 0 >= 0 = N/A
Cone Required Thickness at Nozzle 4: VIII-1 App 1-4 e)

Treq [in] = P*ODL/(2*COS(a)*(S*E+0.4*P)) + Corr ~~required minimum thickness
#DIV/0! N/A
O.D. of cone at nozzle: 0 Cone ODL side of nozzle 0 (in)
0.000 Center of nozzle 0 (in)
0 0 Cone ODS side of nozzle 0 (in)
Shell or cone straight nozzle: Large nozzle diameter 0.000 (in)
Shell or cone tangent nozzle: Large nozzle diameter 0.000 (in)
Added nozzle cut length: 0.000 (in)
0.000 0 * 1.25 = 0.0000
0+0 >= 0 = Acceptable
COMPANY NAME

INHERENT Material
0.000 Ds [in] - inside diameter of shell/cone at nozzle
#N/A Treq [in] - required shell wall thickness at nozzle
Nozzle Inputs:
INHERENT Material
Reinforcement:
INHERENT Material
Variables:
UT [in] = Nwall*UTP 0*0 = 0.000
ti [in] = Nwall-2*nca 0-2*0 = 0.000
tn [in] = Nwall-nca 0-0 = 0.000
d [in] = ((Tangent Do+Cone Do)/2)-(2*tn) (0+0)/2)-(2*0) = 0.000 REQUIRED
(0*0)/(0*1 - 0.6*0)+0 = #DIV/0!
UG-45:
Nact [in] = Nwall * (1-UTP) 0 * (1-0) = 0.000
Shell nozzle 5 Page 2 of 2

UG45b2 [in] = 0 0= 0.000
Area Replacement:
#N/A #N/A
#N/A #N/A
#DIV/0! #DIV/0!
#N/A #N/A
A41 [in^2] = Leg41^2*fr3 #N/A #N/A
A42 [in^2] = Leg42^2*fr4 #N/A #N/A
#N/A #N/A

0 >= 0 = ERROR
Cone Required Thickness at Nozzle: VIII-1 App 1-4 e)
#DIV/0! N/A
O.D. of cone at nozzle: 0 Cone ODL side of nozzle 0 (in)
0.000 Center of nozzle 0 (in)
0 0 Cone ODS side of nozzle 0 (in)
Shell or cone straight nozzle: Large nozzle diameter 0.000 (in)
Shell or cone tangent nozzle: Large nozzle diameter 0.000 (in)
Added nozzle cut length: 0.000 (in)
0.000 0 * 1.25 = 0.0000
COMPANY NAME
Head Nozzle and Repad (Not Required) 2/26/2017 Page 1 of 2

HEAD A NOZZLE 1 -- NOT USED NOZZLE ID. 0 INCH/PSI OTHER
JOB NO: 0 QTY= 0 FLANGE/COUPLING RATING OTHER PSI
Head Inputs: HEAD A (END) ELLIPTICAL (Nozzles within 80% limit only)
SA-36 Material
16,600 Sv [psi] - allowable stress
0.85 E1 - efficiency of head at nozzle
0.000 Ds [in] - inside head dish diameter
0.000 nt [in] - nominal head wall thickness
0.000 Treq [in] - required head wall thickness at nozzle
0.000 sca [in] - shell/head corrosion allowance
Nozzle Inputs: N/A
INHERENT Material
0.0000 CLn [in] - nozzle offset from Cone centerline
Reinforcement:
INHERENT Material
16,600 Sp [psi] - allowable stress of repad
Variables:
UT [in] = Nwall*UTP 0*0 = 0.000
ti [in] = Nwall-2*nca 0-2*0 = 0.000
tn [in] = Nwall-nca 0-0 = 0.000
d [in] = ((Tangent or nozzle Do+Cone Do)/2)-(2*tn) (0+0)/2)-(2*0) = 0.000 REQUIRED
fr1 = MIN(Sn/Sv,1) MIN(0/16600,1) = 0.000
fr2 = MIN(Sn/Sv,1) MIN(0/16600,1) = 0.000
fr3 = MIN(Sn/Sv,Sp/Sv,1) MIN(0/16600,16600/16600,1) = 0.000
fr4 = MIN(Sp/Sv,1) MIN(16600/16600,1) = 1.000
(0*0)/(0*1 - 0.6*0)+0 = #DIV/0!
UG-45:
Tstd [in] = thickness stan thickness standard wall pipe VLOOKUP(0,PIpeWall,2) = #N/A
Nact [in] = Nwall * (1-UTP) 0 * (1-0) = 0.000
Head A Nozzle 1 Page 2 of 2

UG45b1 [in] = Max(Treq+sca,tUG16(b) + sca) MAX(0+0,0.063 + 0) = 0.063
UG45b2 [in] = 0 0= 0.000
UG45b3 [in] = Max(UG45b1,UG45b2) MAX(0.063,0) = 0.063
Area Replacement:
1*0*0*1+2*0*0*1*(1-0) = 0.000
MAX(0, 2*(0+0)) * (0.85*0-1*0)-2*0*(0.85*0-1*0)*(1-0) = 0.000
#DIV/0! #DIV/0!
MIN(5*0*0*0,5*0*0*0,2*0*0*0) = 0.000
A5 [in^2] = (Dp-d-2*tn)*te*fr4 (0-0-2*0)*0*1 = 0.000
A41 [in^2] = Leg41^2*fr3 0^2*0 = 0.000
A42 [in^2] = Leg42^2*fr4 0^2*1 = 0.000
A43 [in^2] = (Leg43-nca)^2*fr2 (0-0)^2*0 = 0.000
#DIV/0! #DIV/0!
CheckA = Aa >= Ar ~~ check area replacement #DIV/0! #DIV/0!

0 >= 0 = ERROR
Cone Required Thickness at Head A Nozzle 1: VIII-1 App 1-4 e)

#DIV/0! 0.000
O.D. of cone at nozzle: 0 Cone ODL side of nozzle N/A (in)
0.000 Center of nozzle N/A (in)
#VALUE! 0 Cone ODS side of nozzle N/A (in)
Cone straight nozzle: Large nozzle diameter 0.000 (in)
Cone tangent nozzle: Large nozzle diameter 0.000 (in)
Added nozzle cut length: 0.000
0.000 0 * 1.25 = 0.0000
0 #N/A #N/A #N/A #N/A #N/A

COMPANY NAME

SA-36 Material

0.000 Treq [in] - required wall thickness at nozzle
Nozzle Inputs: N/A
INHERENT Material

Reinforcement:
INHERENT Material
Variables:
UT [in] = Nwall*UTP 0*0 = 0.000
ti [in] = Nwall-2*nca 0-2*0 = 0.000
tn [in] = Nwall-nca 0-0 = 0.000
fr1 = MIN(Sn/Sv,1) MIN(0/16600,1) = 0.000
fr2 = MIN(Sn/Sv,1) MIN(0/16600,1) = 0.000
fr4 = MIN(Sp/Sv,1) MIN(16600/16600,1) = 1.000
(0*0)/(0*1 - 0.6*0)+0 = #DIV/0!
UG-45:
Nact [in] = Nwall * (1-UTP) 0 * (1-0) = 0.000

UG45b2 [in] = 0 0= 0.000
Area Replacement:
1*0*0*1+2*0*0*1*(1-0) = 0.000
MAX(0, 2*(0+0)) * (0.85*0-1*0)-2*0*(0.85*0-1*0)*(1-0) = 0.000
#DIV/0! #DIV/0!
MIN(5*0*0*0,5*0*0*0,2*0*0*0) = 0.000
A5 [in^2] = (Dp-d-2*tn)*te*fr4 (0-0-2*0)*0*1 = 0.000
A41 [in^2] = Leg41^2*fr3 0^2*0 = 0.000
A42 [in^2] = Leg42^2*fr4 0^2*1 = 0.000
A43 [in^2] = (Leg43-nca)^2*fr2 (0-0)^2*0 = 0.000
#DIV/0! #DIV/0!

0 >= 0 = ERROR
Cone Required Thickness at Head A Nozzle 2: VIII-1 App 1-4 e)

#DIV/0! 0.000
0.000 0 * 1.25 = 0.0000
0 >= 0.25 = ERROR
(using Weld 41 only)
COMPANY NAME

SA-36 Material
0.000 Ds [in] - inside head dish/cone diameter at nozzle
0.000 Treq [in] - required wall thickness at nozzle
Nozzle Inputs: HEAD
INHERENT Material
Reinforcement:
INHERENT Material
Variables:
UT [in] = Nwall*UTP 0*0 = 0.000
ti [in] = Nwall-2*nca 0-2*0 = 0.000
tn [in] = Nwall-nca 0-0 = 0.000
d [in] = Do-2*tn 0-2*0 = 0.000
fr1 = MIN(Sn/Sv,1) MIN(0/16600,1) = 0.000
fr2 = MIN(Sn/Sv,1) MIN(0/16600,1) = 0.000
fr4 = MIN(Sp/Sv,1) MIN(16600/16600,1) = 1.000
(0*0)/(0*1 - 0.6*0)+0 = #DIV/0!
UG-45:
Nact [in] = Nwall * (1-UTP) 0 * (1-0) = 0.000

UG45b2 [in] = 0 0= 0.000
Area Replacement:
1*0*0*1+2*0*0*1*(1-0) = 0.000
MAX(0, 2*(0+0)) * (0.85*0-1*0)-2*0*(0.85*0-1*0)*(1-0) = 0.000
#DIV/0! #DIV/0!
MIN(5*0*0*0,5*0*0*0,2*0*0*0) = 0.000
A5 [in^2] = (Dp-d-2*tn)*te*fr4 (0-0-2*0)*0*1 = 0.000
A41 [in^2] = Leg41^2*fr3 0^2*0 = 0.000
A42 [in^2] = Leg42^2*fr4 0^2*1 = 0.000
A43 [in^2] = (Leg43-nca)^2*fr2 (0-0)^2*0 = 0.000
#DIV/0! #DIV/0!

0 >= 0 = ERROR
0.000 0 * 1.25 = 0.0000
0 >= 0.25 = ERROR
COMPANY NAME

HEAD B NOZZLE 1 -- NOT USED NOZZLE ID. 0 INCH/PSI OTHER
Head Inputs: HEAD B (END) ELLIPTICAL (Nozzles within 80% limit only)
SA-36 Material
0.000 Treq [in] - required head wall thickness
Nozzle Inputs: N/A
INHERENT Material
Reinforcement:
INHERENT Material
Variables:
UT [in] = Nwall*UTP 0*0 = 0.000
ti [in] = Nwall-2*nca 0-2*0 = 0.000
tn [in] = Nwall-nca 0-0 = 0.000
fr1 = MIN(Sn/Sv,1) MIN(0/16600,1) = 0.000
fr2 = MIN(Sn/Sv,1) MIN(0/16600,1) = 0.000
fr4 = MIN(Sp/Sv,1) MIN(16600/16600,1) = 1.000
(0*0)/(0*1 - 0.6*0)+0 = #DIV/0!
UG-45:
Nact [in] = Nwall * (1-UTP) 0 * (1-0) = 0.000
HEAD B NOZZLE 1 Page 2 of 2

UG45b2 [in] = 0 0= 0.000
Area Replacement:
1*0*0*1+2*0*0*1*(1-0) = 0.000
MAX(0, 2*(0+0)) * (0.85*0-1*0)-2*0*(0.85*0-1*0)*(1-0) = 0.000
#DIV/0! #DIV/0!
MIN(5*0*0*0,5*0*0*0,2*0*0*0) = 0.000
A5 [in^2] = (Dp-d-2*tn)*te*fr4 (0-0-2*0)*0*1 = 0.000
A41 [in^2] = Leg41^2*fr3 0^2*0 = 0.000
A42 [in^2] = Leg42^2*fr4 0^2*1 = 0.000
A43 [in^2] = (Leg43-nca)^2*fr2 (0-0)^2*0 = 0.000
#DIV/0! #DIV/0!

0 >= 0 = N/A
Cone Required Thickness at Head B Nozzle 1: VIII-1 App 1-4 e)

#DIV/0! 0.000
0.000 0 * 1.25 = 0.0000
0 >= 0.25 = ERROR
0 #N/A #N/A #N/A #N/A #N/A
COMPANY NAME

HEAD B NOZZLE 2 -- NOT USED NOZZLE ID. 0 INCH/PSI OTHER
JOB NO: 0 QTY= 0 FLANGE/COUPLING RATING 3,500 PSI
Head Inputs: HEAD B (END) ELLIPTICAL (Nozzles within 80% limit only)
SA-36 Material
0.000 Treq [in] - required head wall thickness
Nozzle Inputs: HEAD
INHERENT Material
Reinforcement:
INHERENT Material
Variables:
UT [in] = Nwall*UTP 0*0 = 0.000
ti [in] = Nwall-2*nca 0-2*0 = 0.000
tn [in] = Nwall-nca 0-0 = 0.000
d [in] = Do-2*tn 0-2*0 = 0.000
fr1 = MIN(Sn/Sv,1) MIN(0/16600,1) = 0.000
fr2 = MIN(Sn/Sv,1) MIN(0/16600,1) = 0.000
fr4 = MIN(Sp/Sv,1) MIN(16600/16600,1) = 1.000
(0*0)/(0*1 - 0.6*0)+0 = #DIV/0!
UG-45:
Nact [in] = Nwall * (1-UTP) 0 * (1-0) = 0.000
HEAD B NOZZLE 2 Page 2 of 2

UG45b2 [in] = 0 0= 0.000
Area Replacement:
1*0*0*1+2*0*0*1*(1-0) = 0.000
MAX(0, 2*(0+0)) * (0.85*0-1*0)-2*0*(0.85*0-1*0)*(1-0) = 0.000
#DIV/0! #DIV/0!
MIN(5*0*0*0,5*0*0*0,2*0*0*0) = 0.000
A5 [in^2] = (Dp-d-2*tn)*te*fr4 (0-0-2*0)*0*1 = 0.000
A41 [in^2] = Leg41^2*fr3 0^2*0 = 0.000
A42 [in^2] = Leg42^2*fr4 0^2*1 = 0.000
A43 [in^2] = (Leg43-nca)^2*fr2 (0-0)^2*0 = 0.000
#DIV/0! #DIV/0!

0 >= 0 = N/A
0.000 0 * 1.25 = 0.0000
0 >= 0.25 = ERROR
COMPANY NAME
WORKBOOK VERSION: 06012916e Page 1 of 1
2/26/2017
Conical Section per Appendix 1-5 0.000 Page
JOB NO: 0
Dimensions:
0.000 ODL [in] - outside diameter of large end
0.000 IDL [in] - inside diameter of large end
0.000 ODS [in] - outside diameter of small end
0.000 IDS [in] - inside diameter of small end
0.000 t [in] - thickness
0.000 L [in] -length #DIV/0! 0.000
INHERENT Material
E - long seam efficiency = 70%
Calculated Properties: 0.000
Approx. cone weight based on steel, lbs = 0.0
Approx. cone volume , cuft = 0.00
a [rad] = ATAN((ODL-ODS)/(2*L)) ~~ alpha angle in radians ATAN((0-0)/(2*0)) = #DIV/0!
angle [deg] = Degrees(a) ~~ alpha angle in degrees #DIV/0! #DIV/0!
nt [in] = t-Corr ~~ thickness with corrosion allowance removed 0-0 = 0.000
Required Thickness: VIII-1 App 1-4 e)
#DIV/0! #DIV/0!
CheckTreq = Treq <= t #DIV/0! #DIV/0!
Maximum Pressure: VIII-1 App 1-4(e)
Pmax [psi] = 2*S*E*nt*cos(a)/(ODL-0.8*nt*cos(a)) ~~maximum allowed design pressure
#N/A #N/A
All UG-16 minimum thickness requirements have not been taken into consideration here.
COMPANY NAME
Page 1 of 1
HEAD ON BOOT 2:1 RATIO ELLIPTICAL Page 2/26/2017
JOB NO. 0
Dimensions:
0 t [in] - nominal wall thickness t= 0.000
INHERENT Material
0.0 P [psi] - interior pressure 0.000
Calculated Properties: #N/A
Variables:
ut [in] = tf*UTP ~~ undertorlerance allowance 0*0 = 0.000
ho [in] = h+nt 0+0 = 0.000
D/2h = D/(2*h) 0/(2*0) = #DIV/0!
Do/2ho = Do/(2*ho) 0+(0*2)/(2*0) = #DIV/0!
#DIV/0!
#DIV/0! #DIV/0!

#N/A #N/A
COMPANY NAME
SPREADSHEET VERSION: 08092015
Page 1 of 1
Bolted Closure Formed 2:1 Elliptical head used 2/26/2017
JOB NO. 0
Dimensions: Closure on shell or nozzle
Do [in] - outside diameter of closure head = 0.00
0.000 Di [in] - inside diameter of closure head
0 t [in] - nominal wall thickness 0.000
SA-516 70 Material SA-516 70 used
Variables:
ut [in] = tf*UTP ~~ undertorlerance allowance 0*0 = 0.000
ho [in] = h+nt 0+0 = 0.000
D/2h = D/(2*h) 0/(2*0) = #DIV/0!
Do/2ho = Do/(2*ho) 0+(0*2)/(2*0) = #DIV/0!
#DIV/0!
#DIV/0! #DIV/0!

#DIV/0! #DIV/0!
CheckPMax = Pmax >= P #DIV/0! #DIV/0!
Calculations for swing bolted heads:

INHERENT Flange or ring Material
0.000 Ft [in] - flange or ring thickness #N/A
0.000 Bc [in] - bolt circle centerline diameter PRESSUR LOADING
0.000 B [in] - bolt diameter (0.5" to 2.5" max.)
SA-193 B7 Bm - bolt material
25,000 Bs (psi) - bolt allowable stress value
#N/A Bl [in] - bolt loading #N/A 0 #N/A
#N/A Bt (ft/lbs) - bolt torque
0 Bn - number of bolts used #N/A
0.000 Gc [in] - gasket centerline diameter (d) hg = 0.000
0.000 Lw [in] - Lug width at hole (w)
0.000 Lt [in] - Lug thickness Weight = 0.00 lbs
INHERENT Lug material #N/A #N/A
#N/A Ls (psi) - Lug allowable stress value
1.00 E - efficiency if joint present
Thickness required for flat circular bolted heads or rings using C = 0.3
t = [d * square root {(CP/SE)+(1.9Whg/SEd3)}]+Corr #N/A (in)
Required clamping force (LB)= (Gc/2)*(Gc/2)*(22/7)*P= 0
Bolt clamping force (LB)= Bn*Bl= #N/A #N/A
Required lug thickness (in) = Bl/(2Ls(Lw-B)) = #N/A (in)
Maximum lug load (LB)= Bl*(Lt/Rt) #N/A
#N/A #N/A
COMPANY NAME
Circular Unstayed Flat Head per UG-34 2/26/2017 1 of 1
Figure UG-34 sketch (e) and others
JOB NO: 0
Dimensions:
SHELL #1 d [in] - inside diameter 0.000
0.000 ts [in] - shell nominal wall thickness
#N/A tr [in] - required shell thickness
85% E - joint efficiency
* SA-516 70 Head or Flange Material
* 0.000 t [in] - head nominal thickness
0 P [psi] - interior pressure
Calculations for sketches (b-2), (e), (f), (g), (i): 0.00 lbs (weight)
Thickness required for flat unstayed circular heads using C = #N/A #N/A
tr = [d * square root (CP/SE)] + Corr tr = #N/A in
Maximum allowable design pressure= P*(t/tr) = #N/A psi
Minimum design temperature:
UCS-66 CURVE "B" CURVE "D"
#N/A #N/A #N/A #N/A
Calculations for sketches (h), (r), (s):
Thickness required for flat unstayed circular heads using C = 0.33
tr = [d * square root (CP/SE)] + Corr tr = 0.00 in
Maximum allowable design pressure= P*(t/tr) = #DIV/0! psi
#DIV/0! #DIV/0!
* 0.000 D [in] - flange/head outside diameter

* 0.000 t [in] - flange/head nominal thickness #DIV/0!
* 0.000 Bc [in] - bolt circle centerline diameter PRESSURE LOADING
* 0.000 B [in] - bolt diameter (0.5" to 2.5" max.)
* SA-193 B7 Bm - bolt material
25,000 Bs (psi) - bolt allowable stress value
#N/A Bl [in] - bolt loading
#N/A Bt (ft/lbs) - bolt torque
* 0 Bn - number of bolts used
* 0.000 Gc [in] - gasket centerline diameter (d) hg = 0.000
Thickness required for flat unstayed circular bolted heads using C = 0.3 0.0000 #DIV/0!
tr = [d * square root {(CP/SE)+(1.9Whg/SEd3)}]+Corr tr = #DIV/0! in
Required clamping force (LB)= (Gc/2)*(Gc/2)*(22/7)*P= 0
Bolt clamping force (LB)= Bn*Bl= #N/A #N/A
Thickness maximum allowable design pressure= P*(t/tr) = #DIV/0! psi
Bolt clamping force maximum allowable pressure= #N/A
0 Weight= 0.00 lbs
#DIV/0! #DIV/0! #N/A #N/A
* Requires input
COMPANY NAME
2/26/2017
Straight Pipe or Shell under external pressure
UG-28 Calculations 0 Rings required
JOB NO: 0
Dimensions:
0.000 Do [in] - outside diameter
0.000 ts [in] - nominal wall thickness less UTP
0.000 t [in] - corroded wall thickness t
* 0.000 L [in] -length of section
INHERENT Material
Long Seam
* 29,000,000 E - modulus of elasticity
0.70 El - long seam efficiency (circ stress)
0.70 Ec - circ seam efficiency (long stress)
* 15.0 Px [psi] - external pressure
Inputs from Charts: (where Do/t > 10)

* 0.000124 A - from Figure G below using Do/ts = #DIV/0! L/Do= #DIV/0!
* 3,625 B - from Figure CS-2 below
Calculations: (where Do/t > 10)

Pa (External Allowable pressure) for A value left of line:
Acceptable At shell corroded condition: N/A psi
Pa (External Allowable pressure) for A value right of line:
#DIV/0! At shell corroded condition: #DIV/0! psi
Inputs from Charts: (where Do/t < 10)

* 3,625 B - from Figure CS-2 below using A value: #DIV/0!
Calculations: (where Do/t < 10)

Pa (External Allowable pressure) #REF! #REF! #DIV/0! #DIV/0!
#DIV/0! At shell nominal thickness less CA: #DIV/0! psi #DIV/0!
* Requires change or input
TOWER/ANCHORBOLT/LIFTINGLUGDESIGNCALCULATIONS BOLTTABLE
FORVERTICALVESSELSONLY Page1of1
CUSTOMER: COMPANYNAME JOB#: 0 2/26/2017
DESIGNINPUTS CALCULATIONOUTPUTS
TOTALREQ,SHELLTHICKNESS #N/A
VESSELO.D.(IN.): 0 VESSELSHELLWEIGHTDRY: 0
SHELLHEIGHT(IN.): 0 VESSELSHELLWEIGHTWET: 0
SHELLWALLTHICKNESS: 0 MAWPMIN.THICKNESSLS: #N/A
CORROSIONALLOWANCE: 0 WIND/MAWPREQ.THICKNESS: #N/A
SHELLSTRESSVALUE: #N/A SKIRTWIND+WEIGHTREQ.TK: #VALUE!
JOINTEFFICIENCY: 0.70 BOLTLOAD(WIND+WEIGHT): #VALUE!
SKIRTO.D.(IN.): 0.000 BASERINGREQ.TKNESS: #DIV/0!
SKIRTHEIGHT(IN.): 0.000 LIFTINGLUGREQ.TKNESS: #N/A
SKIRTTHICKNESS: #VALUE! FILLETWELDREQ.TKNESS: #DIV/0!
BASERINGO.D.: 6.000 MAX.FILLETWELDLOAD: #N/A
BASERINGI.D.: 3.000 MAX.LIFTINGLUGLOAD: #N/A
CORROSIONALLOWANCE: 0 DEFLECTIONATTOP(IN.): #VALUE!
SKIRTMATERIAL: SA36 MAX.ALLOWABLEDEFLECTION: 0.000
INSULATIONTHICKNESS: ______ VIBRATIONPERIOD(SEC.) #DIV/0!
INTERNALWEIGHT: 0 MAX.ALLOWABLEVIB.PERIOD: #DIV/0!
BOLTSIZE 0.500 SEISMICSHEARATBASE: #DIV/0!
BOLTROOTAREA 0.126 SEISMICMOMENTATBASE: #DIV/0!
NUMBEROFBOLTS 0 BUCKLINGSKIRT/SHELL #N/A
BOLTCIRCLE(IN.) 0.00 INCREASE 16,600
INTERNALDESIGNMAWP: 0
WINDFORCE(PSF): 0 CALCULATIONSAREBASEDONFORMULAS
SIESMICZONEFACTOR: 0.1875 FROMTHEELEVENTHEDITIONOFTHE
HEIGHTCOEFFICIENT: 1 PRESSUREVESSELHANDBOOK
SITECOEFFICIENT: 1
LIFTINGLUGHOLE: 0
LUGCROWNRADIUS: 0
LUGBASELENGTH: 0
LUGTHICKNESS: #N/A
LUGSTRESSVALUE: #N/A
FILLETWELDLEG: #N/A
HORIZONTAL VESSEL WITH TWO SADDLE DESIGN
VESSEL DIAMETER 0 INCH
Rm VESSEL I.D. RADIUS 0 INCH
L VESSEL S/S LENGTH 0 INCH SA-36 Y
VESSEL THICKNESS 0 INCH 0 N M1 LS1 Mt Mc #DIV/0! STIFF MOMENT
DESIGN PRESSURE 0 PSI SA-36 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0 0
H HEAD DEPTH 2.00 INCH SA-516 70 #DIV/0! LS2 0 0
SHELL/HEAD STRESS #N/A PSI SA-240 304 #DIV/0! #DIV/0! WEB A1= 0
SADDLE MATERIAL SA-36 SA-240 316 #DIV/0! A2= 0
SADDLE STRESS 16,600 PSI M2 LS3
F=Q SADDLE LOAD (EACH) 0 LBS #DIV/0! #DIV/0! Y1= 0
A SADDLE DIST. FROM HEAD 0 INCH #DIV/0! LS4 Y2= 0
b SADDLE WIDTH 0 INCH INCREASE #DIV/0! #DIV/0! AY= 0
SADDLE BEARING ANGLE 120 DEGREES #DIV/0! C= #DIV/0!
SADDLE RIB THICKNESS 0.00 INCH INCREASE H1= #DIV/0! #DIV/0!
SADDLE WEB THICKNESS 0.00 INCH #DIV/0! H2= #DIV/0! #DIV/0!
BASE PLATE THICKNESS 0.00 INCH INCREASE AH= #DIV/0!
WEAR PLATE THICKNESS 0.00 INCH I= #DIV/0!
WEAR PLATE WIDTH 0.00 INCH 0 0 0
M1 # RINGS @ PER SADDLE 0 0 1 2
M2 MOMENT @ SADDLE #DIV/0! #DIV/0!
T MOMENT @ VESSEL CENTER #DIV/0! #DIV/0! To improve number in the green blocks, try increasing angle, saddle width, or moving saddles.
LS1 SHEAR FORCE @ SADDLE 0 Adding wear plates or increasing their thickness will help.
LS2 LONGITUDINAL STRESS 1 #DIV/0! #DIV/0! Stiffener rings will help with shell loading at the saddle.
LS3 LONGITUDINAL STRESS 2 #DIV/0! #DIV/0!
LS4 LONGITUDINAL STRESS 3 #DIV/0! #DIV/0! Note: Wind, seismic, and internal design pressure are not considered in this sheet. Saddle load
LONGITUDINAL STRESS 4 #DIV/0! #DIV/0! is based on vessel flooded weight. Unprotect sheet to change loading.
A:R
SADDLE DIST : RADIUS RATIO #DIV/0! SADDLE DISTANCE CHANGE PER DEGREE (F) RISE OR FALL= 0.00 INCH
VALUE OF CONSTANT K1 0.3350 CHANGE 100 F
VALUE OF CONSTANT K2 1.1710 DISTANCE 0.00 INCH
VALUE OF CONSTANT K3 0.3190
VALUE OF CONSTANT K6 #DIV/0!
LONGITUDINAL BENDING
BENDING @ SADDLE TENSION #DIV/0!
BENDING @ SADDLE COMPRESSION #DIV/0!
Mt BENDING @ MIDSPAN TENSION #DIV/0!
Mc BENDING @ MIDSPAN COMPRESSION #DIV/0! #DIV/0!
TANGENTIAL SHEAR
IN SHELL N/A
IN SHELL N/A
IN SHELL & HEAD #DIV/0! #DIV/0!
IN SHELL & HEAD ADDITIONAL STRESS #DIV/0! #DIV/0!
CIRCUMFERENTIAL SHEAR STIFFENED

AT HORN (UNSTIFFENED) #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AT HORN (UNSTIFFENED) N/A N/A
AT BOTTOM OF SHELL #DIV/0! #N/A 0 0 #DIV/0!
0 #DIV/0!
STIFFENER THICKNESS 0
STIFFENER HEIGHT 0
STIFFENING RING INSIDE @ SHELL N/A #DIV/0!

STIFFENING RING OUTSIDE @ SHELL N/A
STIFFENING RING OUTSIDE @ TIP N/A #DIV/0! 0
Nozzle Loads WRC 107 26-Feb-17 Page 1 of 1
JOB NO. 0
NOZZLE SHELL NOZZLE 1
0.000
Inputs:
0.000 <- Shell Midline Radius (Rm)
0.000 <- Nozzle Outside Diameter 0
0 <- Shell Thickness (T)
0 <- F (Load, lbs) 0
M rlm
F
0 <- Mc (load on flange, lbs)
0 <- Ml (load on flange, lbs) 0.000
0 <- Nd (nozzle projection, in.)
M rc m
0 <- P (pressure, psi)
#N/A <- Sy (Yield strength) 0
#N/A <- Sa (Allowable Stress)
0 <- RePad thickness
0 <- Corrosion Allowance
0.000
Constants: Nozzle inherent weight = 0.00 (lbs)
Beta = 0.875(Ro/Rm) = #DIV/0!
Gamma = Rm/T = #DIV/0!
Alpha (Interpolated) = #DIV/0!
Sigma (Interpolated) = #DIV/0!
Delta (Interpolated) = #DIV/0!
Calculated stress = (2P/t)*(Rm-T/2) = #DIV/0! = #DIV/0!
Max stress = Sa = #N/A
Maximum Allowed Loads (uncombined):

end load Fmax = (Rm^2/alpha)*(Sy-Stress)
= #DIV/0!
= #DIV/0! lbs (Allowed at Mc and Ml = 0)
Moment c Mrcm = (Rm^2*Ro*Sy)/(Sigma)

= #N/A
= #N/A in.lbs (Allowed at Fmax and Ml = 0)
Moment l Mrlm = (Rm^2*Ro/Delta)*(Sy-Stress)

= #DIV/0!
= #DIV/0! in.lbs (Allowed at Fmax and Mc = 0)
Combined Loads:
F/Fmax = #DIV/0! F/Fmax = #DIV/0!

Mc/Mrcm = #N/A Mc/Mrcm = #N/A
Ml/Mrlm = #DIV/0! Mc/Mrcm = #DIV/0!
Total Load = #DIV/0!

= #DIV/0!
#DIV/0! #DIV/0!
150 LB. FLANGES - INCHES 150#
Nom. Y No. & WNFLG.
Pipe O C Weld Slip on Lap Bolt Size of Wt.
Size INCHES INCHES Neck Thrd. Joint Circle Holes Lbs
1/ 2 3 1/ 2 7/16 1 7/8 5/8 5/ 8 2 3/ 8 4 - 5/8 2
3/ 4 3 7/ 8 1/ 2 2 1/16 5/ 8 5/ 8 2 3/ 4 4 - 5/8 2
1 4 1/ 4 9/16 2 3/16 11/16 11/16 3 1/ 8 4 - 5/8 2.5
1 1/4 4 5/ 8 5/ 8 2 1/4 13/16 13/16 3 1/ 2 4 - 5/8 2.5
1 1/2 5 11/16 2 7/16 7/ 8 7/ 8 3 7/ 8 4 - 5/8 4
2 6 3/ 4 2 1/2 1 1 4 3/ 4 4-3/4 6
2 1/2 7 7/ 8 2 3/4 1 1/ 8 1 1/ 8 5 1/ 2 4-3/4 10
3 7 1/ 2 15/16 2 3/4 1 3/16 1 3/16 6 4-3/4 11.5
4 9 15/16 3 1 5/16 1 5/16 7 1/ 2 8-3/4 16.5
5 10 15/16 3 1/2 1 7/16 1 7/16 8 1/ 2 8-7/8 21
6 11 1 3 1/2 1 9/16 1 9/16 9 1/ 2 8-7/8 26
8 13 1/ 2 1 1/ 8 4 1 3/ 4 1 3/ 4 11 3/ 4 8-7/8 42
10 16 1 3/16 4 1 15/16 1 15/16 14 1/ 4 12-1 54
12 19 1 1/ 4 4 1/2 2 3/16 2 3/16 17 12-1 88
14 21 1 3/ 8 5 2 1/ 4 3 1/ 8 18 3/ 4 12-1 1/8 114
16 23 1/ 2 1 7/16 5 2 1/ 2 3 7/16 21 1/ 4 16-1 1/8 142
18 25 1 9/16 5 1/2 2 11/16 3 13/16 22 3/ 4 16-1 1/4 165
20 27 1/ 2 1 11/16 5 11/16 2 7/ 8 4 1/16 25 20-1 1/4 197
24 32 1 7/ 8 6 3 1/ 4 4 3/ 8 29 1/ 2 20-1 3/8 268
300 LB. FLANGES - INCHES 300#

Nom. Y No. & WNFLG.
1/ 2 3 3/ 4 9/16 2 1/16 7/ 8 7/ 8 2 5/ 8 4 - 5/8 2
3/ 4 4 5/ 8 5/ 8 2 1/ 4 1 1 3 1/ 4 4 - 3/4 3
1 4 7/ 8 11/16 2 7/16 1 1/16 1 1/16 3 1/ 2 4 - 3/4 4
1 1/4 5 1/ 4 3/ 4 2 9/16 1 1/16 1 1/16 3 7/ 8 4 - 3/4 5
1 1/2 6 1/ 8 13/16 2 11/16 1 3/16 1 3/16 4 1/ 2 4 -7/8 7
2 6 1/ 2 7/ 8 2 3/ 4 1 5/16 1 5/16 5 8-3/4 8
2 1/2 7 1/ 2 1 3 1 1/ 2 1 1/ 2 5 7/ 8 8-7/8 12
3 8 1/ 4 1 1/ 8 3 1/ 8 1 11/16 1 11/16 6 5/ 8 8-7/8 18
4 10 1 1/ 4 3 3/ 8 1 7/ 8 1 7/ 8 7 7/ 8 8-7/8 26.5
5 11 1 3/ 8 3 7/ 8 2 2 9 1/ 4 8-7/8 36
6 12 1/ 2 1 7/16 3 7/ 8 2 1/16 2 1/16 10 5/ 8 12-7/8 45
8 15 1 5/ 8 4 3/ 8 2 7/16 2 7/16 13 12-1 69
10 17 1/ 2 1 7/ 8 4 5/ 8 2 5/ 8 3 3/ 4 15 1/ 4 16-1 1/8 100
12 20 1/ 2 2 5 1/ 8 2 7/ 8 4 17 3/ 4 16-1 1/4 142
14 23 2 1/ 8 5 5/ 8 3 4 3/ 8 20 1/ 4 20-1 1/4 206
16 25 1/ 2 2 1/ 4 5 3/ 4 3 1/ 4 4 3/ 4 22 1/ 2 20-1 3/8 249
18 28 2 3/ 8 6 1/ 4 3 1/ 2 5 1/ 8 24 3/ 4 24-1 3/8 306
20 30 1/ 2 2 1/ 2 6 3/ 8 3 3/ 4 5 1/ 2 27 24-1 3/8 369
24 36 2 3/ 4 6 5/ 8 4 3/16 6 32 24-1 5/8 519
** The 1/4" raised face is not included in the thickness "Y" or "C"
400 LB. FLANGES - INCHES 400 #
Nom. **Y (See Note Above) No. & WNFLG.
1/ 2 3 3/ 4 9/16 2 1/16 7/ 8 7/ 8 2 5/ 8 4 - 5/8 3
3/ 4 4 5/ 8 5/ 8 2 1/ 4 1 1 3 1/ 4 4 - 3/4 3.5
1 4 7/ 8 11/16 2 7/16 1 1/16 1 1/16 3 1/ 2 4 - 3/4 4
1 1/4 5 1/ 4 13/16 2 5/ 8 1 1/ 8 1 1/ 8 3 7/ 8 4 - 3/4 5.5
1 1/2 6 1/ 8 7/ 8 2 3/ 4 1 1/ 4 1 1/ 4 4 1/ 2 4 -7/8 8
2 6 1/ 2 1 2 7/ 8 1 7/16 1 7/16 5 8-3/4 10
2 1/2 7 1/ 2 1 1/ 8 3 1/ 8 1 5/ 8 1 5/ 8 5 7/ 8 8-7/8 14
3 8 1/ 4 1 1/ 4 3 1/ 4 1 13/16 1 13/16 6 5/ 8 8-7/8 18
4 10 1 3/ 8 3 1/ 2 2 2 7 7/ 8 8-1 30
5 11 1 1/ 2 4 2 1/ 8 2 1/ 8 9 1/ 4 8-1 39
6 12 1/ 2 1 5/ 8 4 1/16 2 1/ 4 2 1/ 4 10 5/ 8 12-1 49
8 15 1 7/ 8 4 5/ 8 2 11/16 2 11/16 13 12-1 1/8 78
10 17 1/ 2 2 1/ 8 4 7/ 8 2 7/ 8 4 15 1/ 4 16-1 1/4 110
12 20 1/ 2 2 1/ 4 5 3/ 8 3 1/ 8 4 1/ 4 17 3/ 4 16-1 3/8 160
14 23 2 3/ 8 5 7/ 8 3 5/16 4 5/ 8 20 1/ 4 20-1 3/8 233
16 25 1/ 2 2 1/ 2 6 3 11/16 5 22 1/ 2 20-1 1/2 294
18 28 2 5/ 8 6 1/ 2 3 7/ 8 5 3/ 8 24 3/ 4 24-1 1/2 260
20 30 1/ 2 2 3/ 4 6 5/ 8 4 5 3/ 4 27 24-1 5/8 445
24 36 3 6 7/ 8 4 1/ 2 6 1/ 4 32 24-1 7/8 640
1/ 2 3 3/ 4 9/16 2 1/16 7/ 8 7/ 8 2 5/ 8 4 - 5/8 3
3/ 4 4 5/ 8 5/ 8 2 1/ 4 1 1 6 1/ 4 4 - 3/4 3.5
1 4 7/ 8 11/16 2 7/16 1 1/16 1 1/16 3 1/ 2 4 - 3/4 4
1 1/4 5 1/ 4 13/16 2 5/ 8 1 1/ 8 1 1/ 8 3 7/ 8 4 - 3/4 5.5
1 1/2 6 1/ 8 7/ 8 2 3/ 4 1 1/ 4 1 1/ 4 4 1/ 2 4 -7/8 8
2 6 1/ 2 1 2 7/ 8 1 7/16 1 7/16 5 8-3/4 10
2 1/2 7 1/ 2 1 1/ 8 3 1/ 8 1 5/ 8 1 5/ 8 5 7/ 8 8-7/8 14
3 8 1/ 4 1 1/ 4 3 1/ 4 1 13/16 1 13/16 6 5/ 8 8-7/8 18
4 10 3/ 4 1 1/ 2 4 2 1/ 8 2 1/ 8 8 1/ 2 8-1 37
5 13 1 3/ 4 4 1/ 2 2 3/ 8 2 3/ 8 10 1/ 2 8-1 1/8 68
6 14 1 7/ 8 4 5/ 8 2 5/ 8 2 5/ 8 11 1/ 2 12-1 1/8 73
8 16 1/ 2 2 3/16 5 1/ 4 3 3 13 3/ 4 12-1 1/4 112
10 20 2 1/ 2 6 3 3/ 8 4 3/ 8 17 16-1 3/8 189
12 22 2 5/ 8 6 1/ 8 3 5/ 8 4 5/ 8 19 1/ 4 20-1 3/8 226
14 23 3/ 4 2 3/ 4 6 1/ 2 3 11/16 5 20 3/ 4 20-1 1/2 268
16 27 3 7 4 3/16 5 1/ 2 23 3/ 4 20-1 5/8 481
18 29 1/ 4 3 1/ 4 7 1/ 4 4 5/ 8 6 25 3/ 4 20-1 3/4 555
20 32 3 1/ 2 7 1/ 2 5 6 1/ 2 28 1/ 2 24-1 3/4 690
24 37 4 8 5 1/ 2 7 1/ 4 33 24-2 977
1/ 2 4 3/ 4 7/ 8 2 3/ 8 1 1/ 4 1 1/ 4 3 1/ 4 4 - 7/8 7
3/ 4 5 1/ 8 1 2 3/ 4 1 3/ 8 1 3/ 8 3 1/ 2 4 - 7/8 7
1 5 7/ 8 1 1/ 8 2 7/ 8 1 5/ 8 1 5/ 8 4 4-1 8.5
1 1/4 6 1/ 4 1 1/ 8 2 7/ 8 1 5/ 8 1 5/ 8 4 3/ 8 4-1 10
1 1/2 7 1 1/ 4 3 1/ 4 1 3/ 4 1 3/ 4 4 7/ 8 4 -1 1/8 14
2 8 1/ 2 1 1/ 2 4 2 1/ 4 2 1/ 4 6 1/ 2 8-1 24
2 1/2 9 5/ 8 1 5/ 8 4 1/ 8 2 1/ 2 2 1/ 2 7 1/ 2 8-1 1/8 36
3 9 1/ 2 1 1/ 2 4 2 1/ 8 2 1/ 8 7 1/ 2 8-1 29
4 11 1/ 2 1 3/ 4 4 1/ 2 2 3/ 4 2 3/ 4 9 1/ 4 8-1 1/4 51
5 13 3/ 4 2 5 3 1/ 8 3 1/ 8 11 8-1 3/8 86
6 15 2 3/16 5 1/ 2 3 3/ 8 3 3/ 8 12 1/ 2 12-1 1/4 110
8 18 1/ 2 2 1/ 2 6 3/ 8 4 4 1/ 2 15 1/ 2 12-1 1/2 187
10 21 1/ 2 2 3/ 4 7 1/ 4 4 1/ 4 5 18 1/ 2 16-1 1/2 268
12 24 3 1/ 8 7 7/ 8 4 5/ 8 5 5/ 8 21 20-1 1/2 372
14 25 1/ 4 3 3/ 8 8 3/ 8 5 1/ 8 6 1/ 8 22 20-1 5/8 562
16 27 3/ 4 3 1/ 2 8 1/ 2 5 1/ 4 6 1/ 2 24 1/ 4 20-1 3/4 685
18 31 4 9 6 7 1/ 2 27 20-2 924
20 33 3/ 4 4 1/ 4 9 3/ 4 6 1/ 4 8 1/ 4 29 1/ 2 24-2 1/8 1164
24 41 5 1/ 2 11 1/ 2 8 10 1/ 2 35 1/ 2 24-2 5/8 2107
1/ 2 4 3/ 4 7/ 8 2 3/ 8 1 1/ 4 1 1/ 4 3 1/ 4 4 - 7/8 7
3/ 4 5 1/ 8 1 2 3/ 4 1 3/ 8 1 3/ 8 3 1/ 2 4 - 7/8 7
1 5 7/ 8 1 1/ 8 2 7/ 8 1 5/ 8 1 5/ 8 4 4-1 8.5
1 1/4 6 1/ 4 1 1/ 8 2 7/ 8 1 5/ 8 1 5/ 8 4 3/ 8 4-1 10
1 1/2 7 1 1/ 4 3 1/ 4 1 3/ 4 1 3/ 4 4 7/ 8 4 -1 1/8 14
2 8 1/ 2 1 1/ 2 4 2 1/ 4 2 1/ 4 6 1/ 2 8-1 24
2 1/2 9 5/ 8 1 5/ 8 4 1/ 8 2 1/ 2 2 1/ 2 7 1/ 2 8-1 1/8 36
3 10 1/ 2 1 7/ 8 4 5/ 8 2 7/ 8 2 7/ 8 8 8-1 1/4 48
4 12 1/ 4 2 1/ 8 4 7/ 8 3 9/16 3 9/16 9 1/ 2 8-1 3/8 69
5 14 3/ 4 2 7/ 8 6 1/ 8 4 1/ 8 4 1/ 8 11 1/ 2 8-1 5/8 132
6 15 1/ 2 3 1/ 4 6 3/ 4 4 11/16 4 11/16 12 1/ 2 12-1 1/2 164
8 19 3 5/ 8 8 3/ 8 5 5/ 8 5 5/ 8 15 1/ 2 12-1 3/4 273
10 23 4 1/ 4 10 6 1/ 4 7 19 12-2 454
12 26 1/ 2 4 7/ 8 11 1/ 8 7 1/ 8 8 5/ 8 22 1/ 2 16-2 1/8 690
14 29 1/ 2 5 1/ 4 11 3/ 4 9 1/ 2 25 16-2 3/8 1180
16 32 1/ 2 5 3/ 4 12 1/ 4 10 1/ 4 27 3/ 4 16 - 2 5/8 1541
18 36 6 3/ 8 12 7/ 8 10 7/ 8 30 1/ 2 16- 2 7/8 2310
20 38 3/ 4 7 14 11 1/ 2 32 3/ 4 16-3 1/8 2945
24 46 8 16 13 39 16 -3 5/8 5373
SCREWED FITTINGS
3000#
SIZE A B C D E F G H*
1/2 1 5/16 1 1/2 1 2 1/8 2 3/16 1 7/8 1 1/8 1/ 2
3/4 1 1/2 1 13/16 1 1/8 2 5/16 2 9/16 2 1 3/8 9/16
1 1 3/4 2 3/16 1 5/16 2 1/2 2 15/16 2 3/8 1 3/4 11/16
1 1/2 2 3/8 3 1 11/16 3 1/8 3 11/16 3 1/8 2 1/2 11/16
2 2 1/2 3 5/16 1 3/ 4 3 1/2 4 9/16 3 3/8 3 3/ 4
2 1/2 3 1/4 4 2 1/16 4 5/8 5 1/ 4 3 5/8 3 5/8 15/16
6000#
SIZE A B C D E F G H*
1/2 1 1/2 1 13/16 1 1/8 2 7/8 2 13/16 1 7/8 1 1/2 1/ 2
3/4 1 3/4 2 3/16 1 5/16 3 3/8 3 1/8 2 1 3/4 9/16
1 2 2 7/16 1 3/8 3 5/8 3 13/16 2 3/8 2 1/4 11/16
1 1/2 2 1/2 3 5/16 1 3/4 4 3/16 4 3/4 3 1/8 3 11/16
2 3 1/4 4 2 1/16 4 5/8 5 1/4 3 3/8 3 5/8 3/ 4
2 1/2 3 3/4 4 3/4 2 1/2 - - 3 5/8 4 1/4 15/16
* Thread engagement typical for H, J & K
Nominal Outside Desig- Wall Weight
Pipe Size Dia. nation Thickness Lbs/ Ft.
150# 150# 150# 1/ 8 0.405 Std. 0.068 0.244
SO-FLG. Lap-FLG. Blind-FLG. 1/ 8 0.405 X-Stg. 0.095 0.314
Wt. Wt. Wt.
Lbs Lbs Lbs 1/ 4 0.540 Std. 0.088 0.424
1 1 2 1/ 4 0.540 X-Stg. 0.119 0.535
1.5 1.5 2
2 2 2 3/ 8 0.675 Std. 0.091 0.567
2.5 2.5 3 3/ 8 0.675 X-Stg. 0.126 0.738
3 3 3
5 5 4 1/ 2 0.840 Std. 0.109 0.850
8 8 7 1/ 2 0.840 X-Stg. 0.147 1.087
9 9 9 1/ 2 0.840 160 0.138 1.310
13 12 17 1/ 2 0.840 XX-Stg. 0.294 1.714
15 13 20
17 18 27 3/ 4 1.050 Std. 0.113 1.130
28 28 47 3/ 4 1.050 X-Stg. 0.154 1.473
40 36 67 3/ 4 1.050 160 0.219 1.940
61 60 102 3/ 4 1.050 XX-Stg. 0.308 2.440
83 77 139
106 104 187 1 1.315 Std. 0.133 1.678
109 146 217 1 1.315 X-Stg. 0.179 2.171
148 159 283 1 1.315 160 0.250 2.850
204 195 415 1 1.315 XX-Stg. 0.358 3.659
1 1/ 4 1.660 Std. 0.140 2.272

300# 300# 300# 1 1/ 4 1.660 X-Stg. 0.191 2.996
SO-FLG. Lap-FLG. Blind-FLG. 1 1/ 4 1.660 160 0.250 3.764
Wt. Wt. Wt. 1 1/ 4 1.660 XX-Stg. 0.382 5.214
Lbs Lbs Lbs
1.5 1.5 2 1 1/ 2 1.900 Std. 0.145 2.717
2.5 2.5 3 1 1/ 2 1.900 X-Stg. 0.200 3.631
3 3 4 1 1/ 2 1.900 160 0.281 4.862
4.5 4.5 6 1 1/ 2 1.900 XX-Stg. 0.400 6.408
6.5 6.5 7
7 7 8 2 2.375 Std. 0.154 3.652
10 10 12 2 2.375 X-Stg. 0.218 5.022
13 14.5 16 2 2.375 160 0.344 7.450
23.5 24 28 2 2.375 XX-Stg. 0.436 9.029
29 26 37
36 38 48 2 1/ 2 2.875 Std. 0.203 5.790
56 55 79 2 1/ 2 2.875 X-Stg. 0.276 7.660
77 88 122 2 1/ 2 2.875 160 0.375 10.010
113 139 183 2 1/ 2 2.875 XX-Stg. 0.552 13.690
159 184 241
210 234 315 3 3.5 Std. 0.216 7.57
253 305 414 3 3.5 X-Stg. 0.300 10.25
307 375 515 3 3.5 160 0.438 14.32
490 530 800 3 3.5 XX-Stg. 0.600 18.58
4 4.5 Std. 0.237 10.79

400 # 400 # 400 # 4 4.5 X-Stg. 0.337 14.98
SO-FLG. Lap-FLG. Blind-FLG. 4 4.5 120 0.438 19.00
Wt. Wt. Wt. 4 4.5 160 0.531 22.60
Lbs Lbs Lbs 4 4.5 XX-Stg. 0.674 27.54
2 2 2
3 3 3 5 5.563 Std. 0.258 14.62
3.5 3.5 4 5 5.563 X-Stg. 0.375 20.78
4.5 4.5 6 5 5.563 120 0.500 27.10
6.5 6.5 8 5 5.563 160 0.625 32.96
8 8 10 5 5.563 XX-Stg. 0.750 38.55
12 11 15
15 14 20 6 6.625 Std. 0.280 18.97
24 22 33 6 6.625 X-Stg. 0.432 28.57
31 29 44 6 6.625 120 0.562 36.40
39 37 61 6 6.625 160 0.719 45.30
63 59 100 6 6.625 XX-Stg. 0.864 53.16
91 95 155
129 152 226 8 8.625 Std. 0.322 28.55
191 210 310 8 8.625 60 0.406 35.70
253 280 398 8 8.625 X-Stg. 0.500 43.39
310 345 502 8 8.625 100 0.594 50.90
378 420 621 8 8.625 120 0.719 60.70
539 615 936 8 8.625 140 0.812 67.80
8 8.625 XX-Stg. 0.875 72.42
8 8.625 160 0.906 74.70
600 # 600 # 600 #
SO-FLG. Lap-FLG. Blind-FLG. 10 10.750 Std. 0.365 40.48
Wt. Wt. Wt. 10 10.750 X-Stg. 0.500 54.74
Lbs Lbs Lbs 10 10.750 80 0.594 64.40
2 2 2 10 10.750 100 0.719 77.00
3 3 3 10 10.750 120 0.844 89.20
3.5 3.5 4 10 10.750 140 1.000 104.20
4.5 4.5 6 10 10.750 160 1.125 116.00
6.5 6.5 8
8 8 10 12 12.750 Std. 0.375 49.60
12 11 15 12 12.750 40 0.406 53.60
15 14 20 12 12.750 X-Stg. 0.500 65.40
33 31 41 12 12.750 60 0.562 73.20
56 63 68 12 12.750 80 0.688 88.60
66 78 86 12 12.750 100 0.844 108.00
97 112 139 12 12.750 XX-Stg. 1.000 125.50
177 195 231 12 12.750 140 1.125 140.00
215 240 295 12 12.750 160 1.312 161.00
259 290 378
366 400 527 14 14.000 Std. 0.375 54.45
476 469 665 14 14.000 40 0.438 63.30
612 604 855 14 14.000 X-Stg. 0.500 71.93
876 866 1175 14 14.000 80 0.750 109.50
14 14.000 160 1.406 188.70
900 # 900 # 900 # 16 16.000 Std. 0.375 62.44

SO-FLG. Lap-FLG. Blind-FLG. 16 16.000 40 0.500 82.59
Wt. Wt. Wt. 16 16.000 X-Stg. 0.500 82.59
Lbs Lbs Lbs 16 16.000 80 0.844 136.32
6 6 4 16 16.000 160 1.594 244.72
6 6 6
7.5 7.5 9 18 18.000 Std. 0.375 70.44
10 10 10 18 18.000 40 0.562 104.44
14 14 14 18 18.000 X-Stg. 0.500 93.25
22 21 25 18 18.000 80 0.938 170.56
36 29 35 18 18.000 160 1.781 307.84
31 25 32
53 51 54 20 20.000 Std. 0.375 78.43
83 81 87 20 20.000 40 0.594 122.84
108 105 113 20 20.000 X-Stg. 0.500 103.91
172 188 197 20 20.000 80 1.031 208.42
245 277 290 20 20.000 160 1.969 378.35
326 371 413
380 397 494 24 24.000 Std. 0.375 94.41
459 488 619 24 24.000 40 0.688 170.80
647 670 880 24 24.000 X-Stg. 0.500 125.22
792 868 1107 24 24.000 80 1.219 295.94
1480 1659 2099 24 24.000 160 2.344 540.96
BLIND FLANGE WEIGHTS

1500 # 1500 # 1500 # SIZE 150 300 600 900
SO-FLG. Lap-FLG. Blind-FLG. 1.00 2 4 4 9
Wt. Wt. Wt. 1.25 3 6 6 10
Lbs Lbs Lbs 1.50 3 7 8 14
6 6 7 2.00 4 8 10 25
6 6 10 2.50 7 12 15 35
7.5 7.5 12 3.00 9 16 20 32
10 10 18 4.00 17 28 41 54
14 14 25 5.00 20 37 68 87
22 21 39 6.00 27 48 86 113
36 29 56 8.00 47 79 139 197
48 38 86 10.00 67 122 231 290
73 75 133 12.00 102 183 295 413
132 138 223 14.00 139 241 378 494
164 170 345 16.00 187 315 527 619
258 286 533 18.00 217 414 665 880
436 485 1025 20.00 283 515 855 1107
667 749 1464 24.00 415 800 1175 2099
J* K*
1/ 2 1/ 2
9/16 9/16
11/16 11/16
11/16 11/16
3/ 4 3/ 4
15/16 15/16
J* K*
1/ 2 1/ 2
9/16 9/16
11/16 11/16
11/16 11/16
3/ 4 3/ 4
15/16 15/16
1500
12
18
25
39
56
86
133
223
345
533
1025
1464
1729
2167
3080
3875
7347
1 Pressure Vessel 10.0 API GRAVITY
2 ASME Code Section II 1.0000 SPECIFIC GRAVITY
3 8.33 LBS/GAL
0.4 PSI/VERT.FT
4 Material Database and Temperatures Page 1 of 1
5 Material Properties:
Ambie
6 0 Temp [F] - maximum design
nt temperature
Design UCS-66 CURVE WITH ALLOWABLE TEMPERATURE REDUCTION UCS-66 TABLE
0 Temp [F] - minimumStreng
design Streng
temperature
Max (SEE TABLE FOR MATERIAL EXEMPT TEMPERATURE) MATERIAL CURVE
7 Material th th F Materials less than 1" thickness may be exempt per UG-20(f). THICKNESS A B C D
8 SA-36 Plate 16,600 16,600 900 Carbon Steels CURVE "B" WITH REDUCTION 39 #N/A #N/A 0.25 18 -20 -55 -55
SA-53 EB Welded Pipe 14,600 14,600 900 SHELL #N/A F #N/A #N/A 2 0.00 #N/A #N/A 0.3125 18 -20 -55 -55
9 SA-106 B Seamless Pipe 17,100 17,100 1,000 NOZZLE 1 #N/A F 0 3 0 #N/A 0.375 18 -20 -55 -55
SA-106 C Seamless Pipe 20,000 20,000 1,000 NOZZLE 2 #N/A F 0 4 0 #N/A 0.4375 25 -13 -40 -55
SA-193 B7 Studs 25,000 25,000 1,000 NOZZLE 3 #N/A F 0 5 0 #N/A 0.5 32 -7 -34 -55
10 SA-234 WPB Fittings 17,100 17,100 1,000 NOZZLE 4 #N/A F 0 40 0 #N/A 0.5625 37 -1 -26 -51
11 SA-105 Forging 20,000 20,000 1,000 NOZZLE 5 #N/A F 0 38 0 #N/A 0.625 43 5 -22 -48
12 SA-516 70 Plate 20,000 20,000 1,000 37 #N/A #N/A 0.6875 48 10 -18 -45
13 SA-414 G Sheet 21,400 21,400 900 HEAD A #N/A F #DIV/0! #N/A 27 0.00 #N/A #N/A 0.75 53 15 -15 -42
14 SA-213 TP316L Sms Tube 16,700 16,700 850 Stainless Steel 316L NOZZLE 1 #N/A F 0 41 0 #N/A 0.875 61 23 -9 -36
15 SA-240 316L Plate 16,700 16,700 850 NOZZLE 2 #N/A F 0 7 0 #N/A 1 68 31 -3 -30
16 SA-312 TP316L Sms. and Wld. Pipe 16,700 16,700 850 NOZZLE 3 #N/A F 0 17 0 #N/A 1.125 75 37 2 -26
17 SA-403 316L Sms and Weld Fittings 16,700 16,700 850 45 1.1875 77 40 2 -23
18 SA-479 316L Bar 16,700 16,700 850 HEAD B #N/A F #N/A #N/A 29 #N/A #N/A 1.25 80 43 6 -21
19 SA-213 TP316 Sms Tube 20,000 20,000 1,500 Stainless Steel 316 NOZZLE 1 #N/A F 0 42 0 #N/A 1.375 84 47 10 -18
20 SA-240 316 Plate 20,000 20,000 1,500 NOZZLE 2 #N/A F 0 8 0 #N/A 1.5 88 51 14 -14
21 SA-312 TP316 Sms. and Wld. Pipe 20,000 20,000 1,500 18 #N/A #N/A 1.625 92 55 17 -11
22 SA-403 316 Sms and Weld Fittings 20,000 20,000 1,500 SHELL #2 #N/A F #N/A #N/A 46 0.00 #N/A #N/A 1.6875 93 57 19 -10
23 SA-479 316 Bar 20,000 20,000 1,500 HEAD C #N/A F #DIV/0! #N/A 30 0.00 #N/A #N/A 1.75 94 58 20 -8
24 SA-213 TP304L Sms Tube 16,700 16,700 1,200 Stainless Steel 304L 43 #N/A #N/A 1.875 97 61 23 -6
25 SA-240 304L Plate 16,700 16,700 1,200 CLOSURE #N/A F #DIV/0! #N/A 9 0.00 #N/A #N/A 2 99 63 26 -4
26 SA-312 TP304L Sms. and Wld. Pipe 16,700 16,700 1,200 19 #N/A #N/A 2.125 101 65 28 -2
27 SA-403 304L Sms and Weld Fittings 16,700 16,700 1,200 The above temperatures and curves #N/A 47 2.25 102 67 30 0
28 SA-479 304L Bar 16,700 16,700 1,200 are for carbon steels only. 32 2.375 104 69 32 2
29 SA-213 TP304 Sms Tube 20,000 20,000 1,500 Stainless Steel 304 #DIV/0! 44 2.5 105 71 34 4
30 SA-240 304 Plate 20,000 20,000 1,500 #N/A 10 2.625 106 73 36 6
31 SA-312 TP304 Sms. and Wld. Pipe 20,000 20,000 1,500 Note: SA-36 is a curve "A" material. 20 2.75 108 74 38 8
32 SA-403 304 Sms and Weld Fittings 20,000 20,000 1,500 Stainless Steel exemptions fall under 48 2.875 109 76 40 9
33 SA-479 304 Bar 20,000 20,000 1,500 UHA-51. 33 3 110 77 41 11
34 SB-209 6061-T6 plate 0.051-0.249", wld 6,000 6,000 400 Aluminum 49 3.125 111 79 43 12
35 SB-209 6061-T651 plate 0.25-5", wld 6,000 6,000 400 50 3.25 112 80 44 14
36 SB-209 6061-T6 plate 0.051-0.249" 10,900 10,900 400 51 3.375 113 82 46 15
37 SB-209 6061-T651 plate 0.25-4.0" 10,900 10,900 400 52 3.5 114 83 47 17
38 SB-209 6061-T651 plate 4.0-5.0" 10,300 10,300 400 53 3.625 115 85 49 18
39 SB-211 A96061-T6 bar 0.125-0.249", wld 6,000 6,000 400 57 3.75 116 86 50 20
40 SB-234 A96061-T6 tubes 0.025-0.200", wld 6,000 6,000 400 59 3.875 116 88 51 21
41 SB-241 A96061-T6 sms. Pipe, wld 6,000 6,000 400 61 4 117 89 52 23
42 SB-247 A96061-T6 forging, wld 6,000 6,000 400 62 4.125 118 90 54 24
43 SB-308 A96061-T6 shapes, wld 6,000 6,000 400 64 4.25 118 91 55 25
44 Material properties are compliant with ASME Section IID Table 1A 4.375 119 93 56 27
4.5 119 94 57 28
Impact Requirements For Low Temperature Applications 4.625 119 95 58 29
The rules in ASME 8 Div 1 Section UCS 66 provide a good guide to reducing the risk of brittle fracture. 4.75 119 96 59 30
4.875 119 97 60 31
Materials are divided into 4 groups: A) high risk to D) low risk:- 5 119 97 60 32
5.125 119 98 61 33
A) Materials with low toughness or materials that dont fit into the other groups. 5.25 119 99 62 34
B) Most materials fit into this group 5.375 119 100 63 35
C) Low strength materials; such as an SA516 Grade 60, note: grade 70 goes in B 5.5 119 100 63 36
D) Tough fine grain steels, all normalised grades of SA516. 5.625 119 101 64 37
5.75 120 102 65 38
If in doubt assume A 5.875 120 103 66 38
6 120 104 66 39
As thickness is increases so does the risk of brittle fracture; therefore the temperature before impacts tests are required must get warmer.
This is the basis of Fig UCS 66, which plots each material group between MDMT (Minimum Design Metal Temperature) and thickness.
If the MDMT falls below the appropriate material curve (A to D), Impact testing is mandatory.
However if the item is not highly stressed there is less risk of brittle fracture, UCS-66 permits the impact test temperature to be raised
if the full material thickness is not required. If the resulting test temperature exceeds the values in the UCS 66 table, impact testing is not required.
Residual stresses are present in all welded structures and can be up to yield point in magnitude. Whilst these stresses will not cause failure by
yielding, they could drive a brittle fracture. Therefore stress relief is mandatory on thick material that is prone to brittle fracture (UCS 56).
Allowances for stress relief is built into the code rules, but stress relief of any item when its not required will permit an increase in the impact test
exemption temperature (UCS68c).
Welding defects can also cause brittle fracture; therefore when material thickness exceeds a certain limit, full radiography is required. (Table UCS 57).
The toughness of weld metal must also be demonstrated by production test plates, which are mandatory if impact testing is required.
As the strength of the material increases so does the risk of brittle fracture, particularly as thickness increases. Therefore higher absorbed energy
is required from strong materials above a certain thickness. (Fig UG 84.1).
UCS66, UG20, and UG84 MUST be read very carefully before any decision is made concerning impact testing, as both sections contain
many exceptions and exemptions.

Pressure Vessel Design 2015

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Pressure Vessel Design 2015

Uploaded by

Copyright:

Available Formats

SINGLE CHAMBER UNFIRED PRESSURE VESSEL WORKBOOK -- VERSION 06012016e

ASME CODE SECTION VIII, DIVISION I

VESSEL O.D. 0 INCH

VESSEL ORIENTATION HORIZONTAL VERTICAL

JOB NO. 0 Drawing no:

Vessel MAWP: 0 PSIG ALERT -- Below Code requirement

_____________________________________________ Date: 2/26/2017

_____________________________________________ Date: _________

NOZZLES IN SHELLS OR CONE SIDE NOZZLES IN HEADS OR CONES

Nozzle location: NOT USED 2/26/2017 Page 1 of 2

0.000 Ds [in] - diameter of shell or head

0.000 Leg41 [in] -exterior fillet size

Minimum thickness per UG-45 [in] = #N/A #N/A

NOZZLE ID. 0 OTHER NOT USED Page 2 of 2

A41 [in^2] = Leg41^2*fr2 #N/A #N/A

ckValidity1 = Treq < 0.5*(Do/2) #N/A #N/A

Allowable stress for vertical vessel: N/A

ckValidity1 = Treq < 0.5*(Do/2) #N/A #N/A

Maximum Pressure: App. 1-4(c), UG-37(a)(1)

Maximum Pressure: App. 1-4(c), UG-37(a)(1)

App. 1-4(f) calculation is not included on this sheet

App. 1-4(f) calculation is not included on this sheet

Shell Nozzle and Repad (Not Required) 2/26/2017 Page 1 of 2 #VALUE!

Shell Nozzle 1 Page 2 of 2

UG45b1 [in] = Max(Treq+sca,tUG16(b) + sca) #N/A #N/A

Minimum thickness per UG-45 [in] = #N/A #N/A

Nozzle Weld Strength: per UW-16(a), (b)

Nozzle Weld Strength: per UW-16(i) (using Weld 41 only)

Shell Nozzle and Repad (Not Required) 2/26/2017 Page 1 of 2

UG45b [in] = Min(UG45b3,UG45b4) #N/A #N/A

Minimum thickness per UG-45 [in] = #N/A #N/A

Nozzle Weld Strength: per UW-16(a), (b)

Minimum design temperature check: CURVE "D"

Shell tangent nozzle: Large nozzle diameter 0.000 (in)

Nozzle Weld Strength: per UW-16(i) (using Weld 41 only)

Shell Nozzle and Repad (Not Required) 2/26/2017 Page 1 of 2

UG45b [in] = Min(UG45b3,UG45b4) #N/A #N/A

Minimum thickness per UG-45 [in] = #N/A #N/A

Nozzle Weld Strength: per UW-16(a), (b)

Shell tangent nozzle: Large nozzle diameter 0.000 (in)

Nozzle Weld Strength: per UW-16(i) (using Weld 41 only)

Shell Nozzle and Repad (Not Required) 2/26/2017 Page 1 of 2

0.000 Ds [in] - inside diameter of shell/cone at nozzle

UG45b1 [in] = Max(Treq+sca,tUG16(b) + sca) #N/A #N/A

Minimum thickness per UG-45 [in] = #N/A #N/A

Nozzle Weld Strength: per UW-16(a), (b)

Cone Required Thickness at Nozzle 4: VIII-1 App 1-4 e)

Nozzle Weld Strength: per UW-16(i) (using Weld 41 only)

Shell Nozzle and Repad (Not Required) 2/26/2017 Page 1 of 2

Shell nozzle 5 Page 2 of 2

Minimum thickness per UG-45 [in] = #N/A #N/A

Nozzle Weld Strength: per UW-16(a), (b)

Nozzle Weld Strength: per UW-16(i) (using Weld 41 only)

Head Nozzle and Repad (Not Required) 2/26/2017 Page 1 of 2

UG45b [in] = Min(UG45b3,UG45b4) #N/A #N/A

Minimum thickness per UG-45 [in] = #N/A #N/A

Nozzle Weld Strength: per UW-16(a), (b)

Cone Required Thickness at Head A Nozzle 1: VIII-1 App 1-4 e)

Nozzle Weld Strength: per UW-16(i) (using Weld 41 only)

0 #N/A #N/A #N/A #N/A #N/A

Head Nozzle and Repad (Not Required) 2/26/2017 Page 1 of 2

0.000 Ds [in] - inside head dish diameter

0.000 Do [in] - outside diameter of nozzle

UG45b [in] = Min(UG45b3,UG45b4) #N/A #N/A

_____________________________________ Date: _

Moment c Mrcm = (Rm^2RoSy)/(Sigma)

Moment l Mrlm = (Rm^2Ro/Delta)(Sy-Stress)