Lalpir & Pakgen

Muzzafargarh, Pakistan

Appendices to Document Request List

Table Description
Number

Appendix 1 Pressure Vessels

1.1 Cooling Tower
1.2 Storage Tanks ( Above Ground & Under Ground)
1.3 Pressure Vessels
1.4 Emergency Power System (UPS)

Appendix 2 Fire Protection System

2.1 Fire Pumps
2.2 Fire & Smoke Doors
2.3 Fire Dampers

Appendix 3 Operations & Maintenance Parameters

3.1 Power Plant
3.2 Steam Turbine
3.3 Boilers
3.4 Emergency Black Start Generators
3.5 Fire Pumps
3.6 Plant Performance
3.7 Scheduled Outage Actual & Planned
3.8 Transformer DGA Results
3.9 Transformer Electric Tests
3.10 Pressure Safety & Relief Valves
3.11 Overspeed Test
3.12 Work Orders Issued
3.13 HSE Statistics
 Lalpir & Pakgen
Muzzafargarh, Pakistan

Cooling Tower, Storage Tanks & Pressure Vessels

Appendix 1

1.1 Cooling Tower (Rana Saleem)

Parameter Details
Manufacturer Shinko Pantec Company Ltd
Country Denmark
Year 1996
Type (Wet, Dry, Wet-Dry) TBA
Design (Forced, Induced or Natural Induced Draft Counter Flow
Draft)
Construction Material
--Frame
--Casing
TBA
--Drift Eliminator
--Fill (Packing)
--Louvers
Construction Material TBA
No of cells / Fans 08
Fan Dia (mm) TBA
Gear Box have vibration probes (Y/N) TBA
3
Evaporation Capacity (m / min) 1.9% at Design
Fire Protection Provided (Y/N) TBA

1.2 Storage Tanks ( Above Ground & Under Ground)

Purpose/ Utility Type Capacity Tank Pr Qty ID Inspection (MMD) Type of Fire Type of
m3 Psi NumberLast StandardsNext Due Detection & Overfill
(operatio (operatio Date Used Date Suppression Protection
n) n) (ERT) Installed
(E and I)
Plant Fuel HFO Tank 30,000 Atmos 5 TBA TBA TBA TBA Foam/Deluge TBA
start-up DO Tank 600 Atmos 2 TBA TBA TBA TBA Foam/Deluge TBA
Plant 148 TBA TBA TBA TBA NA TBA
Air Storage 2 on ea
instruments/
Tank unit
General service
Steam cycle Demin Atmos 2 on ea TBA TBA TBA TBA NA TBA
600
Water Tank unit
General Portable Atmos 1 on ea TBA TBA TBA TBA NA TBA
1000
purpose Water Tank unit
After theClearwell Atmos TBA TBA TBA TBA NA TBA
Clarification and
1000 3
Distribution
Tank
Clarification Coagulant Atmos 1 on ea TBA TBA TBA TBA NA TBA
Tank unit
Atmos 1 on ea TBA TBA TBA TBA NA TBA
Lime Silo
unit
For condenser Condensate TBA TBA TBA TBA TBA NA TBA
make-up Storage
Tank
Plant fire Fire water TBA TBA TBA TBA TBA TBA
fighting system basin 900 Foam/Deluge
Generator Hydrogen 225 TBA TBA TBA TBA TBA TBA TBA
 Lalpir & Pakgen
Muzzafargarh, Pakistan

stator & rotor

cooling
1.3 Pressure Vessels (MMD)
Inspection
Equipment # Equipment Description Last Inspection Next Inspection Standard
TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA

1.4 Emergency Power System (UPS) E&I team it is new demand

Equipment/Parameter Set-up ID Number
Set#1 Set#2

UPS
UPS Manufacturer
Model
International Standards of Compliance e.g
UL,IEC,IEEE,ISO,EMI,CSA
Rating (kVA/Watts)
Nominal Input /Output Voltage
Nominal frequency
Diagnostic /Automatic Test feature available
Specific Application at Plant (i.e.CCR,
SwGr, DC Pump etc)

Battery
Battery Type
Total Battery Capacity
Number of Battery Cells
Battery Runtime at Full Load
Battery Life as per OEM (years)
Current Battery installation year

Battery Charger
Battery Charger Manufacturer
Battery Charger Ampacity

Inverter
Inverter Manufacturer
Inverter Type
 Lalpir & Pakgen
Muzzafargarh, Pakistan

Power Rating
Surge Rating

Note: Columns may be added if more than 2 UPS while other Parameters may also be added to provide
other important information.

Fire Protection System Appendix 2

2.1 Fire Pumps (ERT)

Name Make, Type, Model , Power. Speed Insulation International Auto Start
S.No Flow & Head Class/IP Standards Pressure
rating Conformity
Jockey
Motor GRUNDFOS 3450 RPM F/55 TBA NA
Pump GRUNDFOS 70 GPM & 326 ft NA 100 psi
Diesel
Engine Doosan 2100rpm NA
Pump Peerless 2500 GPM & 125psi NA
Diesel
Engine Doosan 2100rpm NA NA
Pump Peerless 2500 GPM & 125 psi NA 85 psi
Control NA NA NA NA
Panel

NANot applicable

2.2 Fire Doors (FD) & Smoke Doors (SD) (ERT)

Location Type of ID Design Last Inspected by Any
door/damper Number Standard & Inspection (In house/ Rectification
( i.e. FD, SD, Rating of Date 3rd Party) Done
FDp, SDp) Doors
TBA TBA TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA TBA TBA

2.3 Fire Dampers (FDp) (ERT )

HVAC Fire Dampers
Sr Location Type of Qty Type of Last Inspected by
# Damper Damper Inspection (In house/
Actuator Date 3rd Party)
1 Admin Building TBA 6 TBA TBA TBA
2 Water Treatment MCC (LP) TBA 4 TBA TBA TBA
3 CWP Switchgear room (LP) TBA 4 TBA TBA TBA
 Lalpir & Pakgen
Muzzafargarh, Pakistan

4 CCR (LP) TBA 8 TBA TBA TBA

5 Lab TBA 2 TBA TBA TBA
6 water Treatment MCC (PG) TBA 4 TBA TBA TBA
7 CWP Switchgear room (PG) TBA 4 TBA TBA TBA
8 CCR (PG) TBA 8 TBA TBA TBA
9 E&I Office TBA 2 TBA TBA TBA

Operations & Maintenance Parameters Appendix 3

3.1 Power Plant ( Zeeshan Talib)

Description Abbr Figures/Unit
Period Hours, Since COD TBA
Reporting Period Hours, (Jan 2016 to Dec 2016) PH TBA
Scheduled outage Hours, (Jan 2016 to Dec 2016) SOH TBA
Total Forced (Un-Sch) outage, (Jan 2016 to Dec 2016) FOH TBA
Due to Trips/Breakdown TBA
Due to Non Availability of fuel TBA
Power Generated (Jan 2016 to Dec 2016) MWH TBA
Peak Load (Jan 2016 to Dec 2016) MW TBA
Average Load (Jan 2016 to Dec 2016) MW TBA

3.2 Steam Turbine (Qaisar Ali)

Parameters ST(Lalpir) ST(Pakgen)
Jan 2016 Cumulative Jan 2016 Cumulative
to Dec Since to Dec Since
Abbr 2016 COD 2016 COD
Reporting Period Hours PH TBA TBA TBA TBA
Total Starts TS TBA TBA TBA TBA
Hot Starts HS TBA TBA TBA TBA
Warm Starts WS TBA TBA TBA TBA
Cold Starts CS TBA TBA TBA TBA
Service Hours SH TBA TBA TBA TBA
Equivalent Hours EOH TBA TBA TBA TBA
Unit MWH Generated UMWH TBA TBA TBA TBA

3.3 Boilers (Qaisar Ali)

Lalpir Pakgen
Jan 2016 to Since COD Jan 2016 to Since COD
Parameters Abbr Dec 2016 Dec 2016
Reporting Period Hours PH TBA TBA TBA TBA
Number of Starts TS TBA TBA TBA TBA
Service Hours SH TBA TBA TBA TBA

3.4 Emergency Black Start Generating Sets (no black start facility) (Qaisar Ali)
Description Abbr Unit # 1 Unit # 2
Total Starts TS TBA TBA
Service Hours SH TBA TBA
Units Generated MWH TBA TBA
 Lalpir & Pakgen
Muzzafargarh, Pakistan

3.5 Diesel Engine Driven Fire Pump (rana saleem)

Description Abbr Unit #1 Unit #2
Total Starts TS TBA TBA
Service Hours SH TBA TBA

3.6 Power Plant Performance (Jan 2016 to Dec 2016) Zeeshan Talib
Parameters Abb Lalpir Pakgen
Output factor OF TBA TBA
Capacity Factor CF TBA TBA
Forced Outage Factor FOF TBA TBA
Availability Factor AF TBA TBA
Service Factor SF TBA TBA

Definition of terminology used above:

AH= PH ( SOH+FOH) Scheduled Outage : Maintenance planned in advance..
OF = Actual Forced Outage : Time the unit / system is out of service due to tripping &
stoppage for unplanned maintenance
Generation(MWH)x100%
Availability : Time a unit/system has been available, regardless if the unit was
FH (SH) x MW in operation or not.
Rating Fired Hours/Service Hours :Time when the unit is in operation
Service Factor : Time a unit/system has been in service during the reporting
CF = Actual period hours.
Generation(MWH)x100% Standby : Time a unit/system is shutdown due to load curtailment.
Capacity Factor : Ratio between Gross Generated power and the Max power
PH x MW Rating
the unit could have produced.
FOF = FOH x 100% Output Factor : Ratio between the Actual Gross power and Max power a unit
PH could have produced during the service hours

AF = AH x 100
PH
SF = SH x100
PH

3.7 Three Years Scheduled Outages Actual & Planned (qaisar ali)
Unit 2016 2017 2018
ST (Lalpir) TBA TBA TBA
ST (Pakgen) TBA TBA TBA
Boiler (Lalpir) TBA TBA TBA
Boiler (Pakgen) TBA TBA TBA

3.8 Transformer DGA Results for 2016 for following all Transformers
as per below format and OLTC E&I Team
 Lalpir & Pakgen
Muzzafargarh, Pakistan

TRANSFORMER ID NUMBER
Parameter 1BAT10 2BAT10 1BBT10 2BBT10 1BCT10 2BCT10
Date of sample TBA TBA TBA TBA TBA TBA
Date of Report TBA TBA TBA TBA TBA TBA
Tx S. No TBA TBA TBA TBA TBA TBA
Rating ,MVA TBA TBA TBA TBA TBA TBA
Voltage, kV TBA TBA TBA TBA TBA TBA
Testing Agency TBA TBA TBA TBA TBA TBA
Acidity,(mg/KoH/g) TBA TBA TBA TBA TBA TBA
Water Content
(mg/Kg) TBA TBA TBA TBA TBA TBA
Breakdown Voltage kV TBA TBA TBA TBA TBA TBA
Hydrogen, ppm TBA TBA TBA TBA TBA TBA
Oxygen TBA TBA TBA TBA TBA TBA
Nitrogen TBA TBA TBA TBA TBA TBA
Methane, ppm TBA TBA TBA TBA TBA TBA
Carbon Monoxide TBA TBA TBA TBA TBA TBA
Carbon Dioxide TBA TBA TBA TBA TBA TBA
Ethane, ppm TBA TBA TBA TBA TBA TBA
Acetylene, ppm TBA TBA TBA TBA TBA TBA
Ethylene, ppm TBA TBA TBA TBA TBA TBA

Total Gas, ppm TBA TBA TBA TBA TBA TBA

TDCG (ppm) TBA TBA TBA TBA TBA TBA

C2 H4 / C 2 H6 TBA TBA TBA TBA TBA TBA
C H4 / H 2 TBA TBA TBA TBA TBA TBA
C2 H 2 / C 2 H4 TBA TBA TBA TBA TBA TBA
CO2 /CO TBA TBA TBA TBA TBA TBA
Furans TBA TBA TBA TBA TBA TBA
PCB TBA TBA TBA TBA TBA TBA
Oxides TBA TBA TBA TBA TBA TBA
Corrosive Sulphur TBA TBA TBA TBA TBA TBA
Rogers Ratio TBA TBA TBA TBA TBA TBA

Comments/
Recommendation of TBA TBA TBA TBA TBA TBA
Testing Agency

TRANSFORMER ID NUMBER
Parameter 1MKC10 2MKC10 1BFT40 2BFT40 1BFT41 2BFT41
Date of sample TBA TBA TBA TBA TBA TBA
Date of Report TBA TBA TBA TBA TBA TBA
Tx S. No TBA TBA TBA TBA TBA TBA
Rating ,MVA TBA TBA TBA TBA TBA TBA
Voltage, kV TBA TBA TBA TBA TBA TBA
Testing Agency TBA TBA TBA TBA TBA TBA
Acidity,(mg/KoH/g) TBA TBA TBA TBA TBA TBA
Water Content
(mg/Kg) TBA TBA TBA TBA TBA TBA
Breakdown Voltage kV TBA TBA TBA TBA TBA TBA
Hydrogen, ppm TBA TBA TBA TBA TBA TBA
Oxygen TBA TBA TBA TBA TBA TBA
Nitrogen TBA TBA TBA TBA TBA TBA
 Lalpir & Pakgen
Muzzafargarh, Pakistan

Methane, ppm TBA TBA TBA TBA TBA TBA

Carbon Monoxide TBA TBA TBA TBA TBA TBA
Carbon Dioxide TBA TBA TBA TBA TBA TBA
Ethane, ppm TBA TBA TBA TBA TBA TBA
Acetylene, ppm TBA TBA TBA TBA TBA TBA
Ethylene, ppm TBA TBA TBA TBA TBA TBA

Total Gas, ppm TBA TBA TBA TBA TBA TBA

TDCG (ppm) TBA TBA TBA TBA TBA TBA

C2 H4 / C 2 H6 TBA TBA TBA TBA TBA TBA
C H4 / H 2 TBA TBA TBA TBA TBA TBA
C2 H 2 / C 2 H4 TBA TBA TBA TBA TBA TBA
CO2 /CO TBA TBA TBA TBA TBA TBA
Furans TBA TBA TBA TBA TBA TBA
PCB TBA TBA TBA TBA TBA TBA
Oxides TBA TBA TBA TBA TBA TBA
Corrosive Sulphur TBA TBA TBA TBA TBA TBA
Rogers Ratio TBA TBA TBA TBA TBA TBA

Comments/
Recommendation of TBA TBA TBA TBA TBA TBA
Testing Agency

TRANSFORMER ID NUMBER
Parameter 1BFT10 2BFT10 1BFT11 1BFT11 1BFT50 2BFT50
Date of sample TBA TBA TBA TBA TBA TBA
Date of Report TBA TBA TBA TBA TBA TBA
Tx S. No TBA TBA TBA TBA TBA TBA
Rating ,MVA TBA TBA TBA TBA TBA TBA
Voltage, kV TBA TBA TBA TBA TBA TBA
Testing Agency TBA TBA TBA TBA TBA TBA
Acidity,(mg/KoH/g) TBA TBA TBA TBA TBA TBA
Water Content
(mg/Kg) TBA TBA TBA TBA TBA TBA
Breakdown Voltage kV TBA TBA TBA TBA TBA TBA
Hydrogen, ppm TBA TBA TBA TBA TBA TBA
Oxygen TBA TBA TBA TBA TBA TBA
Nitrogen TBA TBA TBA TBA TBA TBA
Methane, ppm TBA TBA TBA TBA TBA TBA
Carbon Monoxide TBA TBA TBA TBA TBA TBA
Carbon Dioxide TBA TBA TBA TBA TBA TBA
Ethane, ppm TBA TBA TBA TBA TBA TBA
Acetylene, ppm TBA TBA TBA TBA TBA TBA
Ethylene, ppm TBA TBA TBA TBA TBA TBA

Total Gas, ppm TBA TBA TBA TBA TBA TBA

TDCG (ppm) TBA TBA TBA TBA TBA TBA

C2 H4 / C 2 H6 TBA TBA TBA TBA TBA TBA
C H4 / H 2 TBA TBA TBA TBA TBA TBA
C2 H 2 / C 2 H4 TBA TBA TBA TBA TBA TBA
CO2 /CO TBA TBA TBA TBA TBA TBA
Furans TBA TBA TBA TBA TBA TBA
PCB TBA TBA TBA TBA TBA TBA
Oxides TBA TBA TBA TBA TBA TBA
Corrosive Sulphur TBA TBA TBA TBA TBA TBA
 Lalpir & Pakgen
Muzzafargarh, Pakistan

Rogers Ratio TBA TBA TBA TBA TBA TBA

Comments/
Recommendation of TBA TBA TBA TBA TBA TBA
Testing Agency

TRANSFORMER ID NUMBER
Parameter 1BFT51 2BFT51 0BHT10 1BDT10 0BHT20 0BHT30
Date of sample TBA TBA TBA TBA TBA TBA
Date of Report TBA TBA TBA TBA TBA TBA
Tx S. No TBA TBA TBA TBA TBA TBA
Rating ,MVA TBA TBA TBA TBA TBA TBA
Voltage, kV TBA TBA TBA TBA TBA TBA
Testing Agency TBA TBA TBA TBA TBA TBA
Acidity,(mg/KoH/g) TBA TBA TBA TBA TBA TBA
Water Content
(mg/Kg) TBA TBA TBA TBA TBA TBA
Breakdown Voltage kV TBA TBA TBA TBA TBA TBA
Hydrogen, ppm TBA TBA TBA TBA TBA TBA
Oxygen TBA TBA TBA TBA TBA TBA
Nitrogen TBA TBA TBA TBA TBA TBA
Methane, ppm TBA TBA TBA TBA TBA TBA
Carbon Monoxide TBA TBA TBA TBA TBA TBA
Carbon Dioxide TBA TBA TBA TBA TBA TBA
Ethane, ppm TBA TBA TBA TBA TBA TBA
Acetylene, ppm TBA TBA TBA TBA TBA TBA
Ethylene, ppm TBA TBA TBA TBA TBA TBA

Total Gas, ppm TBA TBA TBA TBA TBA TBA

TDCG (ppm) TBA TBA TBA TBA TBA TBA

C2 H4 / C 2 H6 TBA TBA TBA TBA TBA TBA
C H4 / H 2 TBA TBA TBA TBA TBA TBA
C2 H 2 / C 2 H4 TBA TBA TBA TBA TBA TBA
CO2 /CO TBA TBA TBA TBA TBA TBA
Furans TBA TBA TBA TBA TBA TBA
PCB TBA TBA TBA TBA TBA TBA
Oxides TBA TBA TBA TBA TBA TBA
Corrosive Sulphur TBA TBA TBA TBA TBA TBA
Rogers Ratio TBA TBA TBA TBA TBA TBA

Comments/
Recommendation of TBA TBA TBA TBA TBA TBA
Testing Agency

TRANSFORMER ID NUMBER
Parameter OLTC OLTC OLTC OLTC 2BCT
I BAT 10 2 BAT 10 IBCT1 0 10
Date of Report TBA TBA TBA TBA
Date of sample TBA TBA TBA TBA
Tx S. No TBA TBA TBA TBA
Rating,,kVA TBA TBA TBA TBA
Voltage TBA TBA TBA TBA
Testing Agency TBA TBA TBA TBA
Acidity,(mg/KoH/g)
TBA TBA TBA TBA
Water Content
(mg/Kg) TBA TBA TBA TBA
Breakdown Voltage
(kV) TBA TBA TBA TBA
 Lalpir & Pakgen
Muzzafargarh, Pakistan

Hydrogen, ppm TBA TBA TBA TBA

Oxygen TBA TBA TBA TBA
Nitrogen TBA TBA TBA TBA
Methane, ppm TBA TBA TBA TBA
Carbon
Monoxide,ppm TBA TBA TBA TBA
Carbon
Dioxide,ppm TBA TBA TBA TBA
Ethane, ppm TBA TBA TBA TBA
Acetylene, ppm TBA TBA TBA TBA
Ethylene, ppm TBA TBA TBA TBA

Total Gas, ppm TBA TBA TBA TBA

TDCG (ppm) TBA TBA TBA TBA

Furans TBA TBA TBA TBA
PCB TBA TBA TBA TBA
Oxides
TBA TBA TBA TBA
Corrosive Sulphur TBA TBA TBA TBA
Rogers Ratio TBA TBA TBA TBA

Comments/
Recommendation of TBA TBA TBA TBA
Testing Agency

Note : More DGA Tables may be added, if required

3.9 Transformer Electric Tests during 2016 (GSU & Auxiliary) E&I Team
Electrical Tests TRANSFORMER TRANSFORMER TRANSFORMER TRANSFORMER Acceptable
ID NUMBER ID NUMBER ID NUMBER ID NUMBER Limits
Insulation Resistance/ TBA TBA TBA TBA TBA
Polarisation Index (IR/PI)
Partial Discharge (PD) TBA TBA TBA TBA TBA
Sweep Frequency TBA TBA TBA TBA TBA
Response Analysis
(SFRA)
Dielectric Frequency TBA TBA TBA TBA TBA
Response Analysis
(DFRA)
Bushing PDA & Power TBA TBA TBA TBA TBA
Factor tests
Note : Table 3.9 may be expanded, to cover any additional tests conducted

3.10 Pressure Safety & Relief Valves MMD

I.D No Type & Location Oper. Testing
Size Pr. Pre-Pop Test Pr Date Testing
Bar g Pr Bar g Bar g Agency
Last Next
Test Due
TBA TBA TBA TBA TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA TBA TBA TBA TBA
 Lalpir & Pakgen
Muzzafargarh, Pakistan

TBA TBA TBA TBA TBA TBA TBA TBA TBA

TBA TBA TBA TBA TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA TBA TBA TBA TBA
TBA TBA TBA TBA TBA TBA TBA TBA TBA

3.11 Overspeed Test conducted in 2016 (Qaisar Ali / uzair)

Normal Electrical Mechanical Date of Operating
Speed (NS) Set Point, Actual Test Set Point, Actual Test Test Hrs at
RPM RPM RPM RPM RPM Test
PakGen TBA TBA TBA TBA TBA TBA TBA
Lalpir TBA TBA TBA TBA TBA TBA TBA

3.12 Work Orders Issued ( Jan 2016 to December 2016) E&I + MMD
3.12.1 Lalpir
Department PM CM PdM Total
Mechanical TBA TBA TBA
Electrical TBA TBA TBA
Instrument &Controls TBA TBA TBA
Total TBA TBA TBA

3.12.2 Pakgen
Department PM CM PdM Total
Mechanical TBA TBA TBA
Electrical TBA TBA TBA
Instrument
&Controls TBA TBA TBA
Total TBA TBA TBA

PdMPredictive Maintenance

3.13 HSE Statistics Usman Ghani

Parameter Since COD Jan 2016 to Dec 2016
Total Man Hours TBA TBA
Total man hours worked in current calendar year TBA TBA
Hours Since Last LTI TBA TBA
Hours worked in Quarter TBA TBA
LTI frequency rate TBA TBA