INTERACTIVE SCHEMATIC

Bookmarks X

This document is best viewed at a

Options

Features
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to

quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.

These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this

VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In CTRL / +
Zoom Out CTRL / -
Fit to Page CTRL / 0 (zero)
Hand Tool SPACEBAR (hold down)
Find CTRL / F
 KENR7618-06
April 2015

924H and 924HZ Wheel Loader

Hydraulic System
RCB1-UP
WLB1-UP
HXC1-UP
PED1-UP
JRL1-UP
JTM1-UP
KLN1-UP
RRS1-UP
JZZ1-UP

Volume 1 of 2: 924H and 924HZ Wheel Loader

Volume 2 of 2: Fusion Coupler, Integrated Third Function and Secondary Steering

2015 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Volume 1 of 2 - 924H AND 924HZ WHEEL
LOADER
PART NO. PART NO. Machine Schematic
Description 924H 924HZ Location Location
Accumulator Gp - Brake 362-9032 362-9032 1 C-7
Accumulator Gp - Pilot 243-4398 243-4398 2 B-5
Accumulator Gp - Ride Control 283-4418 283-4418 3 E-6
Accumulator Gp - Ride Control 298-2412 298-2412 4 E-6
Connector - Orifice 8C-0564 8C-0564 5 A-4
Connector - Orifice 3E-2335 3E-2335 6 D-4
Cooler - Hydraulic Oil Cooler 293-2240 293-2240 7 B-8
Cooler As - Dual Disc Brakes 205-3652 205-3652 8 B-8
Cylinder Gp - Lift 141-7483 152-4187 9 E-4
Cylinder Gp - Steering 142-6251 142-6251 10 F-8
Cylinder Gp - Tilt 268-9437 152-5306 11 D-4
Cylinder Gp - Coupler, Standard 190-3085 12 F-7
Cylinder Gp - Coupler, Wide 188-0982 13 F-7
Filter Gp 209-3149 209-3149 14 A-8
Hand Metering Unit 354-2953 354-2953 15 E-8
Manifold 209-0789 209-0789 16 D-6
Motor Gp - Axle Oil Cooler 288-4166 288-4166 17 B-8
Motor Gp - Radiator Hydr. Fan 289-6393 289-6393 18 A-7
Motor Gp - Reversing Fan 289-6394 289-6394 19 A-7
Pump Gp - Brake and Fan 288-4162 288-4162 20 B-7
Pump Gp - Spplmnt. Steering 293-2470 293-2470 21 D-8
Pump Gp - Steering / Implement 163-2428 163-2428 22 C-7
Screen 255-0759 255-0759 23 A-7
Screen As 299-5499 299-5499 24 B-7
Sensor Gp - Xmssm Neut ralizer 290-5825 290-5825 25 C-8
Strainer 262-5689 262-5689 26 A-6
Switch As - Axle Cooler Press. 3E-7690 3E-7690 27 B-8
Switch As - Ride Contr Disable 126-6916 28 B-4
Switch As - Sec. Steering 230-5771 230-5771 29 D-6
Tank Gp- Hydraulic Oil 262-5654 262-5654 30 A-6
Valve As - Foot Brake 144-8521 144-8521 31 C-8
Valve Gp - Ball, Dead Eng. Lwr 112-1817 112-1817 32 D-5
Valve Gp - Check 9T-1013 9T-1013 33 E-8
Valve Gp - Check, Cooler Bypass 145-8983 145-8983 34 B-8
Valve Gp - Check, Clr Bypass, W/ Axle Oil Clr 259-0558 259-0558 35 B-8
Valve Gp - Check, Back Press. 212-7521 212-7521 36 D-6
Valve Gp - Combination, Rlf/ Dvtr 173-4032 37 D-5
Valve Gp - Coupler Control 363-7916 38 E-7
Valve Gp - Implmnt 2 Sec. W/ Regen 209-0270 39 C-2
Valve Gp - Implmnt 3 Sec. W/ Regen 209-0271 40 C-2
Valve Gp - Implmnt 4 Sec. W/ Regen 209-0272 41 B-2
Valve Gp - Load Sense Resolver 8J-6875 42 C-5
Valve Gp - Pilot, Joystick 212-1302 212-1302 43 A-2
Valve Gp - Pilot, Joystick / 2 Aux. 212-1307 44 A-2
Valve Gp - Pilot, Joystick / Aux. 212-1305 212-1305 45 A-2
Valve Gp - Pressure Reducing 185-5209 185-5209 46 B-6
Valve Gp - Relief 251-0907 251-0907 47 D-8
Valve Gp - Ride Control 280-9978 280-9978 48 E-5
Valve Gp - Shutoff, Hydr. Drain 6V-7238 6V-7238 49 B-6
Valve Gp - Sol, Plt Sht-Off/ Diff. Lck 233-7133 233-7133 50 B-6, D-5
COMPONENT LOCATION
Volume 2 of 2 - FUSION COUPLER,
INTEGRATED THIRD FUNCTION AND
SECONDARY STEERING

Part Machine Schematic

Description
Number Location Location
Cylinder Gp - Coupler 353-9364 1 E-6
Pump Gp - Hand Metering Unit 354-2968 2 E-7
Valve Gp - Dual Mode Steering Control 247-4503 3 E-8
Valve Gp - Integrated Third Function Control 262-9706 4 D-2
TAP LOCATION
Volume 1 of 2 - 924H AND 924HZ WHEEL
LOADER

Tap Schematic
Description
Number Location
AA Implement Pump Load Sense Pressure C-6
BB Steering Pump Load Sense Pressure C-7
CC Implement Pump Pressure C-5
DD Steering Pump Pressure B-6
EE Pilot Supply Pressure B-6
FF Front Brake Pressure C-8
GG Tilt Cylinder Rod End Pressure D-4
HH Tilt Cylinder Rod Head Pressure D-5
II Rear Axle Cooler Circuit Pressure B-8
JJ Coupler Cylinder Pressure E-6
SOS Hydraulic Oil Sampling Port (SOS) A-8
TAP LOCATION
Volume 2 of 2 - FUSION COUPLER,
INTEGRATED THIRD FUNCTION AND
SECONDARY STEERING

Tap Schematic
Description
Number Location
JJ Fusion Coupler Pressure D-5
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

(12) CYLINDER GP
(10) CYLINDER GP COUPLER
STEERING STANDARD
142-6251 924H: 190-3085
(13) CYLINDER GP
COUPLER
WIDE
924H: 188-0982
F F

(38) VALVE GP (48) VALVE GP

COUPLER CONTROL RIDE CONTROL
363-7916 280-9978

(3) ACCUMULATOR GP S1
RIDE CONTROL
283-4418
P

R
PT10

JJ
E T LS P
E
T
S (9) CYLINDER GP
LIFT
924H: 141-7483
(15) HAND METERING UNIT (4) ACCUMULATOR GP 924HZ: 152-4187
354-2953 RIDE CONTROL
298-2412
(36) VALVE GP
(33) VALVE GP CHECK
CHECK BACK PRESSURE
9T-1013 212-7521 (32) VALVE GP (6) CONNECTOR
BALL ORIFICE
DEAD ENG. LOWER 3E-2335
112-1817

(47) VALVE GP
RELIEF
251-0907 (37) VALVE GP N1
(16) MANIFOLD COMBINATION GG
209-0789 RELIEF / DVRTR
924H: 173-4032
(50) VALVE GP
D SOLENOID D
PT7
PILOT SHUT-OFF /

S5
DIFFERENTIAL LOCK
FROM CONTROLLER 233-7133
(21) PUMP GP
SUPPLEMENTAL (11) CYLINDER GP
STEERING TO FRONT AXLE TILT
293-2470 DIFFERENTIAL LOCK 924H: 268-9437
924HZ: 152-5306 Note: Highlights component used only in the 924H
(29) SWITCH AS
M SEC. STEERING. PT8
230-5771
(25) SENSOR GP
HH
TRANSMISSION (1) ACCUMULATOR GP (22) PUMP GP PT3
(31) VALVE AS BRAKE
NEUTRALIZER
FOOT BRAKE 362-9032
IMPLEMENT /
STEERING
CC
290-5825
144-8521 163-2428 TO THIRD FUNCTION TO FOURTH FUNCTION
AA MP
PT2
PT1

P
TO REAR BRAKES (39) VALVE GP
BB 2 SECTION
WITH REGENERATION
C 924H: 209-0270 C
FF PT6 (42) VALVE GP
LOAD SENSE
RESOLVER
TO FRONT BRAKES 8J-6875 (40) VALVE GP
3 SECTION
WITH REGENERATION
924H: 209-0271
LS
(27) SWITCH AS
AXLE CLR PRESS. (49) VALVE GP
3E-7690 SHUTOFF
(8) COOLER AS (24) SCREEN AS HYDR. DRAIN
DUAL DISC BRAKES 6V-7238 (41) VALVE GP
299-5499 4 SECTION
205-3652
WITH REGENERATION
924H: 209-0272
REAR AXLE
(46) VALVE GP
SW PRESS. REDUCING
185-5209
II HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
IMPLEMENT PILOT OUTPUT
PT9 T STEERING PUMP OUTPUT
STEERING SECONDARY PUMP AND CIRCUIT
PT4 FOURTH JUNCTION CONTROL CIRCUIT
B DD STEERING CONTROL CIRCUIT B
(17) MOTOR GP FAN CIRCUIT
(7) COOLER AXLE OIL SUPPLY LINE
HYDR. OIL COOLER BRAKE CONTROL CIRCUIT
293-2240 288-4166
THIRD FUNCTION CONTROL CIRCUIT
LIFT CYLINDER AND CONTROL CIRCUIT
(28) SWITCH AS DRAIN / RETURN LINE
PT5 RIDE CNTRL DSBL
COUPLER CONTROL CIRCUIT
(2) ACCUMULATOR GP IMPLEMENT PUMP OUTPUT (NON STEERING)

(35) VALVE GP
EE PILOT 328-2973 TILT CYLINDER AND CONTROL CIRCUIT
ELECTRICAL WIRES TO CONTROL
243-4398 (5) CONNECTOR (5) CONNECTOR DRAIN / BRAKE COOLING (LRG OFF-HWY TRKS)
CHECK CLR BYPASS (5) CONNECTOR ORIFICE
W/AXLE OIL CLR (5) CONNECTOR ORIFICE ELECTRICAL CIRCUITS

ORIFICE ORIFICE 8C-0564 8C-0564

259-0558 8C-0564
S4 8C-0564 LINE PATTERNS
(43) VALVE GP
PILOT, JOYSTICK Pressure Line
(20) PUMP GP (50) VALVE GP 212-1302 Pilot / Load Sensing Pressure
(34) VALVE GP BRAKE AND FAN SOLENOID
CHECK CLR 288-4162 PILOT SHUTOFF/ (45) VALVE GP Drain / Return Lines
BYPASS DIFF. LOCK PILOT Component Group
145-8983 233-7133 JOYSTICK / AUX
212-1305 CALLOUTS

(26) STRAINER WIRED TO CONTROLLER YY Taps (Pressure, Sampling, Sensor - by letter)

(44) VALVE GP
262-5689 PILOT Callout Number Component
(52) VALVE GP - CONTROL Name
JOYSTICK / 2 AUX
(Machine Location from
Component LocationsTable)
138-1234 Part Number

A 924H: 212-1307 A
(19) MOTOR GP LOWER / RAISE
DUMP RACKBACK BACK FORWARD
OPTIONAL FLOAT
REVERSING FAN
289-6394 THIS SCHEMATIC IS FOR THE 924H AND 924HZ WHEEL LOADER
(30) TANK GP HYDRAULIC SYSTEM
(14) FILTER GP HYDRAULIC VOLUME 1 of 2: 924H AND 924HZ WHEEL LOADER
209-3149 262-5654 MEDIA NUMBER: KENR7618-06
(23) SCREEN
(18) MOTOR GP 255-0759 SCHEMATIC PART NUMBER: 289-8914, CHANGE: 06, VERSION: -
RAD. HYDR. FAN
SOS PT11 289-6393
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

F F
TO MANIFOLD
VOLUME 1, D-6 TO THIRD FUNCTION TO FOURTH FUNCTION

TO
IMPLEMENT
SUPPLY
VOLUME 1, C-7

QUICK STEER CIRCUIT WITH (1) CYLINDER GP

COUPLER FUSION COUPLER
SECONDARY STEERING 353-9364

TO
LOAD SENSE
RESOLVER
VOLUME 1, C-5
E E

(3) VALVE GP (2) PUMP GP

DUAL MODE STEERING CTRL HAND METERING UNIT
247-4503 354-2968

TO MANIFOLD
VOLUME 1, D-6

TO LOAD
SENSE RESOLVER
TO MANIFOLD
VOLUME 1, C-5
VOLUME 1, D-6

(4) VALVE GP

TO IMPLEMENT SUPPLY
JJ INTEGRATED THIRD
FUNCTION CONTROL
VOLUME 1, C-7 262-9706
D D
TO STEERING PUMP LOAD SENSE
VOLUME 1, C-7
TO MANIFOLD
VOLUME 1, D-6

PILOT SUPPLY
(FROM SHUT-OFF VALVE)
VOLUME 1, C-6

PILOT SUPPLY
(FROM SHUT-OFF VALVE)
VOLUME 1, C-6
C C

WIRED TO CONTROLLER

DUMP RACKBACK LOWER / RAISE BACK FORWARD

FLOAT

INTEGRATED THIRD FUNCTION

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

B IMPLEMENT PUMP OUTPUT B
STEERING PUMP OUTPUT
STEERING SECONDARY PUMP AND CIRCUIT
FOURTH JUNCTION CONTROL CIRCUIT
STEERING CIRCUIT
SUPPLY LINE
THIRD FUNCTION CONTROL CIRCUIT
LIFT CYLINDER AND CONTROL CIRCUIT
DRAIN / RETURN LINE
COUPLER CONTROL CIRCUIT
IIMPLEMENT PUMP OUTPUT (NON-STEERING)
TILT CYLINDER AND CONTROL CIRCUIT
DIFFERENTIAL LOCK CONTROL CIRCUIT
ELECTRIC LINES
ELECTRICAL CIRCUITS

LINE PATTERNS
Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines

Component Group

CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)

A Note: Highlights component used only in the 924H

Callout Number
(Machine Location from (52) VALVE GP - CONTROL
Component
Name A
Component LocationsTable)
138-1234 Part Number

8 7
6 5
4 3
THIS SCHEMATIC IS FOR THE 924H AND 924HZ WHEEL LOADER HYDRAULIC SYSTEM
VOLUME 2 of 2: FUSION COUPLER, INTEGRATED THIRD FUNCTION, AND
SECONDARY STEERING
MEDIA NUMBER: KENR7618-06
SCHEMATIC PART NUMBER: 289-8914, CHANGE: 06, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
2 1
COMPONENT LOCATIONS
30 21 26 47 22 29 36 3 4 48 37 38 15 33 10 3 2 6 9 11 VIEW ALL CALLOUTS

23

27
12
17
13
19

18

14

7
35 34 20 8 24 1 49 50 5 41 39 45 40 44 43 31 10 9

17 14 1 23 26 30 5 45 44 43 50 22 38 49 29 36 37 9 11 12 13

27

35

34

19

18

20 8 21 24 47 48 3 4 39 40 41 10 31 15 33 6 32
COUPLER CONTROL
VIEW ALL CALLOUTS

38

42

JJ
FRONT BRAKE VALVE
VIEW ALL CALLOUTS

25

FF
MAIN CONTROL
VIEW ALL CALLOUTS

AA

CC 28
PILOT CONTROL
VIEW ALL CALLOUTS

2 46

DD EE
STEERING SIGNAL

BB
TILT CONTROL
VIEW ALL CALLOUTS

HH GG

16
COUPLER CYLINDERS

1
FUSION COUPLER VALVE

JJ
INTEGRATED THIRD FUNCTION CONTROL

4
SECONDARY STEERING
VIEW ALL CALLOUTS

2 3