2

3
 Walls
Partitions
External Walls
Industrial Walls
Wall Cladding
Internal Cladding
External Cladding
Ceilings
Exposed Ceiling
Concealed Ceiling
4
 A sandwich panel of two fiber- reinforced
cement sheets enclosing a light weight
concrete core composed of Portland cement
and Fly
- ash

Fully cured at factory, they are ready for

installation right away

Unique Tongue and Groove jointing

system facilitates rapid construction with
5
minimum effort
Aerocon Wall Panels are available in a
standard width of 600mm and varying
Thicknesses:
50, 75mm
Lengths:
2400, 2700, 3000mm

6
 Advantages
Speed
10 to 20 times faster construction
Strength
Cement based wall -stronger & Durable
Safety
Light weight, Fire resistance, Seismic
resistance
Savings
Space, Energy, Time, Labor
Sustainable
Green & Eco Friendly
FEATURES AND BENEFITS
Sl.No Features / Attributes
1 Fast Track Construction
2 Light in Weight
3 Easy Workability
4 Strong & Durable
Benefits
Tongue & Groove jointing mechanism/system allows you faster construction.
Easy to install & saves 1/3 of the project time.
No cement, sand & curing required at the site.
Factory Pre cured readymade wall for dry wall constructions
Allows easy handlings & erections at larger heights.
Due to light in weight, the dead load on the structure reduces & hence we can save
on cost of structural members
No special tools required, work can be executed even with ordinary carpenter's tools.
Less labor is required for panel erections.
Aerocon Panels are manufactured from high quality materials imparting adequate
strength & long life.
Cement based product as good as other conventional materials.
Aerocon Panels holds adequate Fire rating.
High load carrying capacity & impact strength ensures safety.
Structures withstand for Earthquakes & Wind forces due to low inertia force,
tongue & groove interlocking system and ductility at the joints
Due to high Axial Load capacity, panels can take axial loads equivalent to bricks &
we can make load bearing structures also.
8
FEATURES AND BENEFITS
5 Weather Resistance
6 Superior Insulation
7 Saves Carpet Area
8 Excellent Surface Finish Panels provide excellent aesthetic finish/look & compatible with most of the
9 Economical
10 Reusable & Relocatable Complete structure can be dismantled,relocatable & re-constructed, thus saving money
11 Eco-friendly
Aerocon Panels are having excellent Fire, Water and Termite resistance properties.
Aerocon Panels can withstand adverse weather conditions.
Aerated panels provide high sound & thermal insulation properties,
which ensures more comfort in interior applications.
Due to slim in thickness, it provides additional usable floor space /carpet area comparing
to conventional walls.
Due to smooth surface it gives excellent surface finish.
decorative materials & their treatments.
Structures with Panels are quite economical compare to other conventional materials
in terms of material cost, labour & project time.
Quite a cost effective in all kinds of projects & project applications.
Due to good surface finish, it gives excellent surface finish & will take any kind of
decorative finishes.
Usage of recyclable material such as Fly Ash as a raw material in panel manufacturing it
makes our product Eco Friendly & one of the Green Building Materials. 9
 Properties Thickness Remarks
50 mm 75 mm
Weight ( dry ) per sq.m. (kgs) 39 54
Factor of safety - 2.5
Axial load / meter width (KN/m) (sample size: 1500 x 300
53 83
mm)
Bending test ( 4 point UDL )
Uniform distributed load (Kg/m2 )
Factor of Safety - 2.5
2.9 m Span 73 100
1.5 m Span
Flexural Strength / Modulus of Rupture ( 198 265
Kg/cm2 ) 67 58 Typical Test results
Compressive Strength (Kg/cm2 ) 30 40 Typical Test results
Thermal Conductivity ( W/m deg. K) 0.22 0.21 BS 4370 - Part 2
Sound Transmission Coefficient (db) 34 37 IS: 9901 (Part III) - 1981
(Typical Test
Fire rating Results of
( minutes) [AsPrasar Bharati
per test and
results of IS: 11050 (Part I) - 1981
NPL)
CBRI] 60 120 BS 476 Part 20 - 22
Surface spread of flame CLASS I BS 476 Part 7 - 1971
Fire Propagation Index ( I ) 3.7 BS 476 Part 6 - 1981
Ignitability CLASS P
BS 476 Part 5 - 1968
(not easily
Length - 2.4ignitable)
m, 2.7 m,
Ready to use Wall
Aerocon Panels product Applications

SL.N TYPE OF
APPLICATION NAME
O APPLICATION
Half Height Partitions
Full Height Partitions
1 Partitions Free Height Partitions
Jumbo Height Partitions
Cavity walls

Load Bearing & Non Load Bearing

2 Prefab Structures
structures.

3 Cladding Internal & External

Can be used as Mezzanine floor, so as to

4 Mezzanine Flooring increase carpet area within the same
location.

Due to excellent fire resistance, it can be

5 Fire Separation Walls
used at fire prone areas 12
GYPSUM TREATMENT ON THE
PANEL

GRANITE OVER THE

PANELS
Prefab Structure
Load Bearing Structure
 Estimate Sheet- SINGLE ROW HOUSING

Project: SINGLE ROW HOUSING

Size: Size: 50' x 10' = 500 Sft

COST per
S. NO DESCRIPTION UNIT AREA
SFT

1 AEROCON PANELS FOR WALLS : 50 mm thick pre-fabricated panel SQM 120

made out of light weight concrete core composed of portland cement,binders,siliceous&micaceous
material aggregare with Tongue & Groove arrangement with two 4mm thk fibre reinforced cement facing
sheets on either side of core
2 ROOFING WITH AEROCON PANEL ROOFING SQM 57
3 FLOORING & CEILING CHANNELS Galvanised iron channels in
1mm thick of size 14x50x25mm as floor channel 38x50x38mm as ceiling channel will be used for fixing to
the floor and top of the wall respectively. RMT 93
4 STRUCTURAL STEEL, HARDWARE & COMPONENTS: Supply & fabrication of
St.steel to suit the required design of the Aerocon prefab structure.
KGS 500
5
DOOR FRAMES & SHUTTERS
size 900 x 2100mm
Supply of Door frame of 1.2 mm thick cold rolled steel sections of size 40 x 50 x 40mm, Supply of 32mm
thick hard core flush doorincluding one aldrop,one door stopper and two handles. NOS 3
6
WINDOW FRAMES & SHUTTERS
size 1200mm x 1200mm
size 900mm x 1200mm
Supply of Window frame of 1.2mm thick cold rolled section of 40 x 50 x 28mm with 8mm buglar bars
horizontal at every 150 mm centres and fixed with 2 hinges & 2 handles NOS 10
6 VENTILATORS
size 600mm x 600mm
Supply of Window frame of 1.2mm thick cold rolled section of 40 x 50 x 28mm with 8mm buglar bars
horizontal at every 150 mm centres and fixed with 2 hinges & 2 handles NOS 0
8 PAINTING - with snowcem SQM 297.48
9 ERECTION CHARGES - for Aerocon Panels SQM 177

Notes; 1. Structural Steel considered for load bearing structure.

2. Approximate cost of construction Rs. 435.00 per Sft./ Rs. 2.17 Lacs
 Aerocon Panels

A GREEN ALTERNATIVE

Be part of Sustainable and Green

Environment

Recycled Raw Material

Low energy cost
High thermal insulation
Non-toxic
Fire Resistant
 1. LEED India New Construction

Module Category Max points Intent Requirements How Aerocon Panels

possible
Recycled 2 Increase demand for building
Content products that incorporated
5%, 10% recycled content materials,
therefore reducing impacts
resulting from extraction and
processing of new virgin
materials
can contribute
Use materials with recycled Our panels are made with fly-
content such that the sum of ash (a by-product from
post-consumer recycled content thermal power plants) content.
plus one-half of the post- The fly-ash content varies from
industrial content constitutes at 60-80%, which can contribute
least 5% of the total value of the to 1-2 points under this credit
materials in the project
Note: To achieve this credit,
projects shall consider other
materials also, if required, to
achieve the credit threshold
requirements

Material & Local / 2 Increase demand for building Use a minimum of 20% of We have manufacturing plants
Resources Regional materials and products that building materials and products in Hyderabad, A.P and
Materials are extracted and that are manufactured regionally Faridabad, Haryana.
Manufactured manufactured within the and 10% extracted &
regionally, region, thereby supporting manufactured regionally within a The projects in and around
Extracted & the regional economy and radius of 800 km Andhra Pradesh & Haryana can
Manufactured reducing the environmental achieve 1-2 points under this
regionally impacts resulting from credit
transportation
Note: To achieve this credit,
projects shall consider other
materials also, if required, to
achieve the credit threshold
requirements

Innovation & Enhanced 1 To provide office spaces that Design the building shell and The good acoustical properties
Design Acoustical facilitate better partitions to exceed the local or of our blocks can minimize the
Process Performance communications through international Sound Transmission sound transmission levels from
effective acoustical design Class (STC) requirements, exteriors to interiors and
whichever is more stringent provide better comfort to
occupants
IGBC Green Homes

Module Category Max points Goal Compliance How Aerocon Panels

possible can contribute
Material 2 To encourage the use Use materials with Our panels are made with fly-
with of products which recycled content such that ash (a by-product from thermal
Recycled contain recycled the total recycled content power plants) content. The fly-
Content - materials to reduce constitutes at least 10 % ash content varies from 60-
10%, 20% environmental impacts of the total cost of the 80%, which can contribute to
associated with the use materials used in the 1-2 points under this credit
of virgin materials project Note: To achieve this credit,
projects shall consider other
materials also, if required, to
achieve the credit threshold
requirements

Materials
Local 2 Encourage the use of Ensure at least 50% of We have manufacturing plants
Materials building materials the total building in , A.P and , Haryana.
50%, available locally materials by cost used in The projects in and around
75% thereby minimizing the the building should have Andhra Pradesh & Haryana can
associated been manufactured within achieve 1-2 points under this
environmental impacts a radius of 500 km credit
Note: To achieve this credit,
projects shall consider other
materials also, if required, to
achieve the credit threshold
requirements

Innovation Enhanced 1 To provide office Design the building shell The good acoustical properties
& Design Acoustical spaces that facilitate and partitions to exceed of our blocks can minimize the
Process Performan better communications the local or international sound transmission levels from
ce through effective Sound Transmission Class exteriors to interiors and
acoustical design (STC) requirements, provide better comfort to
whichever is more occupants
stringent
 Big Savings with Aerocon

Savings in time and labor upto 60%

Savings in Steel Low dead load (35% of dead

load in a structure is due to walling material)

Savings in Cement plastering, bed mortar,

joints

Savings in Space upto 20%

Dry Construction Process

Energy saving
LCC savings due to low maintenance
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