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March
Brochure 2013
Complete
solution
Factory
Engineering / Acceptance Test/
Documentation Site Acceptance Test Training
Commissioning
(FAT/SAT)
Remote Field
Products Terminal Communi-
I/O instrumen- SCADA
Units (RTU) cation
tation
OS Clients
Engineering Station OS Single Station
TeleControl (dedicated or
OS Server dual channel)
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Integration of the telecontrol technology in TIA has made And when talking about safety Siemens fulfills the interna-
it possible to combine the automation of central plants and tional standards like IEC 61508, IEC 61511, ISA S84 and is
the monitoring of distributed units in a single process control SIL 3 TV certified.
system.
The globally field proven Telecontrol Interface Modules (TIM)
Homogenous operator control and monitoring using a from SIMATIC handle the data exchange between remote
common control station, uniform configuration with the same systems and master system and offer a wide range of com-
engineering system, and consistent utilization of hardware fortable telecontrol functions like subscriber monitoring,
components from the TIA product portfolio result in significant redundancy of transmission paths, cross communication,
savings with regard to investments, operation and service. or remote engineering in parallel to the normal data
communication, all these independent from the used
Remote terminal units network types.
The remote control units supported by SIMATIC have a SIPLUS RIC (Remote Interface Control) is a telecontrol system
performance, classified as small, medium or large (see table that operates with the SIMATIC S7 automation system using
on page 5). internationally standardised communications protocols for:
In addition, the SIMATIC S7-300 F and S7-400 F controllers can Serial transmission IEC 60870-5-101
be used to implement safety-related applications on site and Ethernet (TCP/IP) IEC 60870-5-104
automatically set the plant to a safe status in the event of a Protective device IEC 60870-5-103
dangerous fault. And with SIMATIC S7-400FH fault tolerant
and safety-related RTU applications can be realized.
RTU with 100 ... 2 000 I/Os1) SINAUT ST7 TIM module buffering
Up to 60 000 messages3)
For medium-sized applications;
extremely flexible configuration DNP3 TIM module buffering
S7-300F for safety-related Up to 200 000 data points4)
applications
Modbus RTU No buffering
1) 2) 3) 4)
depending on CPU size, 1 message can have 1 message can have 1 data point can have
protocol type and application - 1 single or double point indication - 32 binary values - 1 binary value
- 1 analogue maesurement - 4 analogue values - 1 analogue value
- 1 transformer step position - 1 or 4 counter values - 1 counter value
- 1 integrated totals - 12 double words
- 1 bit pattern - 256 bytes
RTU with 500 ... 5 000 I/Os1) SINAUT ST7 TIM module buffering
Up to 60 000 messages3)
For larger applications requiring
increased performance DNP3 TIM module buffering
S7-400F for safety-related Up to 200 000 data points4)
applications
Modbus RTU No buffering
RTU with 500 ... 5 000 I/Os1) DNP3 TIM module buffering
Up to 200 000 data points4)
For larger applications requiring
increased performance Modbus RTU No buffering
S7-400FH for safety-related
IEC 60870-5-101 Up to 25 000 messages1) 2)
applications
IEC 60870-5-103
IEC 60870-5-104
1) 2) 3) 4)
depending on CPU size, 1 message can have 1 message can have 1 data point can have
protocol type and application - 1 single or double point indication - 32 binary values - 1 binary value
- 1 analogue maesurement - 4 analogue values - 1 analogue value
- 1 transformer step position - 1 or 4 counter values - 1 counter value
- 1 integrated totals - 12 double words
- 1 bit pattern - 256 bytes
Media versions
Depending on the support provided by the selected tele- Complex network structure, Complex network structure,
example of SINAUT ST7/DNP3 example of IEC 870-5-104
control protocol, various transmission media are available communication communication
for these basic topologies, e.g. dedicated line, private wireless
networks, mobile radio networks, dial-up networks (wireless/
landline), DSL over Internet.
SITRANS P (pressure)
SITRANS P is a complete family of measuring instruments
for measuring relative, differential and absolute pressure.
All transmitters, whether digital or analog, offer a convincing
performance thanks to their perfect safety concept and Controlling
ease of use, as well as their measuring precision and The SIPART PS2 is a high-precision positioner for controlling
rugged design. valves or flaps and is by far the best electropneumatic posi-
tioner on the market. Numerous new diagnostic functions,
SITRANS L (level) including the partial stroke test, have been integrated in the
For detecting limit levels as well as for continuous procedures, SIPART PS2 in order to detect valve and operating mechanism
we offer a full range of level measurement technologies faults.
and devices. With capacitance and electromechanical
level switches, you can precisely detect the level of solids, Analyzing
liquids and slurries in many industrial fields of operation. Siemens is a leading supplier of process analyzers and process
For continuous measurements, our product portfolio gas analysis systems. Here, engineering and the continuous
encompasses radar, guided wave radar, capacitance, development of our products are based on precise measuring
electromechanical, gravimetric, ultrasonic, and hydrostatic of components in many different processes. In process gas
technology for unbeatable measuring performance in liquids, chromatography, we utilize the latest microsystems technolo-
slurries and solids. gy as well as our tried-and-tested gas chromatography units,
which are designed for complex tasks.
SITRANS F (flow)
Choosing the right flowmeter for the right application can
dramatically improve your bottom line. Designed for all indus-
trial sectors, the Siemens SITRANS F family encompasses a
large selection of flowmeters based on different principles of
measurement: electromagnetic, coriolis, ultrasonic (in-line or
clamp-on), vortex, rotary piston and differential pressure flow-
meters.
IEC 60870-5-103
PROFIBUS DP/PA
protection relay
AI, AO, DI, DO
IEC 61850
Local HMI
PROFInet
HART
RTU
S7-1200
4 4 4 4 4 4 1) 4 4
ET 200S
4 4 4 4 4 4 4 4 4 4
S7-300
4 4 4 4 4 4 4 4 4 4 4 4 4 4
S7-1500
4 4 3) 4 4 4 4 4
S7-400
4 4 4 2) 4 4 4 4 4 4 4 4 4 4 4 4 4
S7-400F
4 4 4 2) 4 4 4 4 4 4 4 4 4 4 4 4 4
S7-400FH
4 4 4 2) 4 4 4 4 4 4 4) 4 4 4 4 4 4
1) 2) 3) 4)
only for GPRS, not for extreme environmental conditions via ET 200M/ET 200iSP via ET 200iSP full device redundancy available
8 Selection assistant for RTUs based on standard PLCs from Siemens Industry
Siemens AG 2013
Aggressive environmental
Logical user applications
Industry Library (IL)
Condensation/icing
Dedicated line
Failsafe
EGPRS
WLAN
UMTS
Radio
GPRS
DSL
RTU
S7-1200
4 4 4 4
ET 200S
4 4 4 4 4 4 4 4 4 4 4 4 4 4
S7-300
4 4 4 4 4 4 4 4 4 4 4 4 4 4
S7-1500
4 4 4 4 4
S7-400
4 4 4 4 4 4 4 4 4 4 4 4 4
S7-400F
4 4 4 4 4 4 4 4 4 4 4 4 4 4
S7-400FH
4 4 4 4 4 4 4 4 4 4 4 4 4 4
SIMATIC Controllers are based on different hardware and There are failsafe and fault-tolerant versions available for
software architectures: applications with high safety requirements. Controllers with
SIMATIC Modular Controllers integrated and/or distributed I/O complete our product range.
SIMATIC Embedded Controllers
IEC 60870-5-103
PROFIBUS DP/PA
protection relay
AI, AO, DI, DO
IEC 61850
Local HMI
PROFInet
HART
RTU
Nanobox
4 4 1) 4 4 4 4 4 4 4 4 4
Microbox
4 4 1) 4 4 4 4 4 4 4 4 4
S7-mEC
4 4 1) 4 4 4 4 4 4 4 4 4
Box PCs
4 4 1) 4 4 4 4 4 4 4 4 4
Panel PCs
4 4 1) 4 4 4 4 4 4 4 4 4
Aggressive environmental
Logical user applications
Industry Library (IL)
Condensation/icing
Dedicated line
Failsafe
EGPRS
WLAN
UMTS
Radio
GPRS
DSL
RTU
Nanobox
4 4 4 4 4 4 4 4 4 4 4 4
Microbox
4 4 4 4 4 4 4 4 4 4 4 4
S7-mEC
4 4 4 4 4 4 4 4 4 4 4 4
Box PC
4 4 4 4 4 4 4 4 4 4 4 4
Panel PC
4 4 4 4 4 4 4 4 4 4 4 4
Telecontrol protocols
Telecontrol systems use special protocols to implement data For safety applications Siemens has a full range of safety
transmission between the control center and the outstations products. Siemens also offers Safety consultancy services
(RTUs) at the process level for the automation functions on and Safety trainings based on the products and standards.
site. These telecontrol protocols manage the secure and error The trainings based on the standards IEC 61508/11 are in
free data transmission over the WAN even with a low band- cooperation with TV.
width and poor transmission quality. In addition to short
transmission times for the information, this task requires Data buffering
effective protection of the frames against:
The SINAUT ST7, DNP3, IEC 60870-5-101 and IEC 60870-5-104
Undetected bit errors telecontrol protocols support reliable on-site intermediate
Undetected frame errors resulting from buffering of the data including time tag, e.g. if a communica-
synchronization errors tion path is faulty or a station has failed. In addition, inter-
Undetected loss of information mediate buffering of data can also be an effective means
Frame falsification for reducing connection costs in the dial-up network. A data
Segregation or fault in related information update for all participating communication partners is per-
formed automatically following debugging or restarting of the
This particularly applies to event-controlled frames over trans- failed station. Important events are not lost, and the integrity
mission channels with a limited bandwidth and uncertain of the control center archive is assured.
noise response. Since irregular bit sequences are compiled for
data transmission, no limitation in codes must exist. American Gas Association (AGA)
Time stamp The AGA library for calculation of the flow of natural gas is
based on API 21 and contains function blocks and faceplates
When linking RTUs by means of SINAUT ST7, DNP3, and is certified for non custody transfer.
IEC 60870-5-101 or IEC 60870-5-104 telecontrol protocol,
the raw data in the outstations is provided with a time stamp Industry Library (IL)
and transmitted to the SIMATIC WinCC/PCS 7 TeleControl OS
(server/single station) acting as control center. Adaptation, The Industry Library provides an efficient support for graphi-
further processing, and archiving are carried out here. This cal engineering with SIMATIC PCS 7 connected RTUs via
procedure is appropriate for the event-based principle of SINAUT ST7. More than 100 tested blocks, including industry-
operation of the telecontrol protocol as well as the sub- specific faceplates for pumps, valves, controls etc minimizes
sequent chronological processing of data previously the commissioning and training overheads in different indus-
buffered in the outstation. tries.
Clock synchronization
12 Telecontrol protocols
Siemens AG 2013
SCADA connectivity
IEC 60870-103
IEC 60870-104
IEC 61850
Modbus
SINAUT
DNP3
PCS 7 TeleControl 4 4 4 4 4
PCS 7 PowerControl 4
WinCC TeleControl 4 4 4 4
WinCC ST7cc 4
WinCC OA 4 4 4 4 4 4
Third-party SCADA 4 4 4 4 4 4 4
SCADA connectivity 13
Siemens AG 2013
G_PCS7_XX_00318
inverters Large centrifuges
Extruders, mixers
To loads Crushers, mills
Electrolysis, electroplating
Building infeed
LV motors/MV motors
Besides typical RTUs in field automation, also substation auto- These are gaining even more in importance given the increas-
mation can be integrated in SIMATIC PCS 7. Historically, sys- ing decentralization resulting from greater use of renewable
tems for automating a process and systems for automating energies. One example of this is provided by wind farms.
the power supply to this process were always strictly segre-
gated. With SIMATIC PCS 7 PowerControl, it is now possible to An electrical switchgear distributes or transforms electrical
combine process automation and the automation of electrical energy, bundling loads/consumers into load groups. With the
switchgears for medium voltages ranging from 4 to 30 kV in help of switching devices, network nodes implemented as
one control system. This results in a host of benefits that pro- busbars connect incoming and outgoing cables known as
vide huge cost savings over the entire life cycle of the plant, by feeders. When the substation is dimensioned, account is taken
means, for example, of: of changes to the network topology in the event of faults, and
the isolation and grounding of equipment for maintenance
Simpler plant structures with more transparency in the work.
technological dependencies
Further increase in the level of integration of the plant Integration of intelligent electronic devices into
Uniform process control and further expansion of the SIMATIC PCS 7
operator's task area Electronic devices (IEDs) such as SIPROTEC protective devices
Long-term investment security thanks to globally valid or interoperable third-party devices are used for automating
standard IEC 61850 switchgears, that is, for protection, control, measuring and
Rational, integrated engineering and fast commissioning monitoring functions in electrical energy transmission and
Lower administration, service and training costs thanks to distribution. IEDs can be integrated into the SIMATIC PCS 7
uniform holistic view process control system via Ethernet TCP/IP communication
Effective energy management (load management, con- with the IEC 61850 transmission protocol for protection and
sumption optimization) control technology in electrical switchgears.
Service, Training
Increasing demands make it ever more important that indus- Getting directly applicable know-how fast
trial plants operate at highest productivity and efficiency practical training courses from the manufacturer!
levels. Industry Services from Siemens provide industry busi- From the basics and advanced to specialist skills, SITRAIN
nesses with the vital competitive edge. courses from the Siemens training program deliver extensive
expertise directly from the manufacturer and encompass
Whether its production or process industry - in view of rising the entire spectrum of Siemens Industry products and sys-
cost pressure, growing energy costs, and increasingly strin- tems. Worldwide, SITRAIN courses are available wherever you
gent environmental regulations, services for industry are a need a training course in over 200 locations in 62 countries.
crucial competitive factor in manufacturing as well as in pro-
cess industries. All over the world Siemens supports its cus- Training Topics Worldwide
tomers with product, system, and application-related services SITRAIN training offer for automation and industrial
throughout the entire life cycle of a plant. Right from the ear- solutions are available worldwide and provide extensive
liest stages of planning, engineering, and building all the way expertise directly from the manufacturer. You can take
to operation and modernization, these services enable cus- Siemens courses in a traditional classroom environment or
tomers to benefit from the Siemens experts unique techno- expand your knowledge using innovative learning and com-
logical and product knowledge and industry expertise. Thus munications media such web-based training. And, if you are
downtimes are reduced and the utilization of resources is opti- looking for training on a specific product and want to know
mized. The bottom line: increased plant productivity, flexi- where the course is offered, just look through our overview of
bility, and efficiency, plus reduced overall costs. courses available worldwide.
Service, Training 15
Siemens AG 2013
or contact us by
pcs7.customercare@siemens.com
Siemens AG Subject to change without prior notice The information provided in this brochure contains descriptions or
Industry Sector Order No.: E86060-A4678-A291-A3-7600 characteristics of performance which in case of actual use do not
Industrial Automation Systems MP.R4.AS.SICB.03.3.01 / Dispo 09508 always apply as described or which may change as a result of further
P.O. Box 48 48 BR 0313 2. PES 16 En development of the products. The desired features are only binding if
90026 NRNBERG Printed in Germany explicitly agreed in the contract. Availability and technical
GERMANY Siemens AG 2013 specifications are subject to change without notice.