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KENR5895-02

Harness 286-8224 & 290-8615 Connector Tables November 2006 Harness identification code Harness And Wire Symbols
This example indicates
A-C1 A-C1(continued) A-C9 A-C18 A-C27 A-C40 wire 135 in harness "AG". Connector Reference
CLR-GA WIRE NAME POS TERM/PLUG GY-16-HV T987-A85 101 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
GN-16-HV K738-A5 1 180-9340 BU-16-HV T989-A86 102 180-9340
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG Designator
BU-18-GXL C967-A15 1 180-9340 WH-18-GXL Y748-A73 1 180-9340 OR-18-GXL C801-A98 1 180-9340 BR-16-HV K737-A54 1 180-9339
2 8T-8737 PU-16-HV T988-A87 103 180-9340
GY-18-GXL T852-A32 3 180-9340 GY-16-HV T858-A23 104 180-9340 PK-18-GXL G833-A45 2 180-9340 GN-18-GXL Y749-A59 2 180-9340 GY-18-GXL C800-A97 2 180-9340 GN-16-HV K738-A5 2 180-9339
4 8T-8737 WH-16-HV T962-A29 105 180-9340 ACCESSORY TABLE BR-18-GXL C803-A99 3 180-9340 ACCESSORY TABLE BU-16-HV K739-A56 3 180-9339 P174 J174 J274 Part Number For
GN-18-GXL U776-A101 5 180-9340 BR-16-HV T959-A18 106 180-9340
P274 Connector Assembly
6 8T-8737 GN-16-HV T961-A28 107 180-9340
QTY PART NAME P/N ACCESSORY TABLE QTY PART NAME P/N BU-16-HV X983-A7 4 180-9339 1306795 1306795 1117898 3E5179
1 PLUG_AS. 230-4011 QTY PART NAME P/N 1 PLUG_AS. 230-4011 OR-16-HV X985-A14 5 180-9339
7 8T-8737 BU-16-HV T960-A19 108 180-9340
BR-16-HV K737-A54 8 180-9340 YL-16-GXL Y750-A111 109 180-9340 120mm PAINT/PRO 289-5150 1 PLUG_AS. 237-0227 120mm PAINT/PRO 289-5150 YL-16-HV X986-A22 6 180-9339 325-AG135 PK-14 1 325-A135 PK-14
9 8T-8737 110 8T-8737 180mm PAINT/PRO 289-5150 BR-16-HV X984-A30 7 180-9339
OR-18-GXL C801-A98 10 180-9340 WH-16-HV T985-A89 111 180-9340 A-C10 Plug Receptacle
11 8T-8737 112 8T-8737
A-C28 WH-16-HV T856-A31 8 180-9339 2
CLR-GA WIRE NAME POS TERM/PLUG A-C20 CLR-GA WIRE NAME POS TERM/PLUG GN-16-HV T857-A36 9 180-9339
Socket Wire
12 8T-8737 GN-16-HV T986-A90 113 180-9340 YL-18-GXL F421-A13 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG WH-18-GXL Y748-A124 1 180-9340
Pin Wire Fuse
GY-18-GXL Y754-A72 13 180-9340 114 8T-8737 BR-16-HV X987-A37 10 180-9339 Gauge
BU-16-HV K739-A56 14 180-9340 WH-16-HV T859-A24 115 180-9340 PK-18-GXL G833-A46 2 180-9340 WH-18-GXL Y748-A63 1 180-9340 GN-18-GXL Y749-A125 2 180-9340 OR-16-HV X989-A51 11 180-9339 Color Pin or Socket
PK-18-GXL R746-A20 15 180-9340 PU-16-HV T957-A16 116 180-9340 ACCESSORY TABLE GN-18-GXL Y749-A35 2 180-9340 PU-18-GXL Y923-A74 3 180-9340 PU-16-HV X988-A52 12 180-9339
WH-18-GXL U780-A62 16 180-9340 117 8T-8737 QTY PART NAME P/N BR-18-GXL Y747-A108 3 180-9340 ACCESSORY TABLE ACCESSORY TABLE
Single Wire Ground Number
GN-18-GXL G829-A2 17 180-9340 YL-16-HV T958-A17 118 180-9340 1 PLUG_AS. 230-4011 Connector
BR-16-HV X984-A30 18 180-9340 119 8T-8737
ACCESSORY TABLE QTY PART NAME P/N QTY PART NAME P/N Circuit Connection 200-L32 BK-14
120mm PAINT/PRO 289-5150 QTY PART NAME P/N 1 PLUG_AS. 230-4013 Number
19 8T-8737 120 8T-8737 1 RECEPTACLE_AS. 3E-5179
GY-18-GXL C800-A97 20 180-9340 ACCESSORY TABLE 1 PLUG_AS. 230-4013 120mm PAINT/PRO 289-5150 120mm PAINT/PRO 289-5151 Identification
WH-16-HV T856-A31 21 180-9340 QTY PART NAME P/N A-C11
220mm PAINT/PRO 289-5150 1 WEDGE 3E-5180
OR-16-HV X985-A14 22 180-9340 1 PLUG_AS. 264-5732 CLR-GA WIRE NAME POS TERM/PLUG A-C32 105-9344
23 8T-8737 1 ENDBELL 211-6807 BU-18-GXL 995-A12 1 180-9340 A-C21 CLR-GA WIRE NAME POS TERM/PLUG
24 8T-8737
PK-18-GXL G833-A44 2 180-9340 CLR-GA WIRE NAME POS TERM/PLUG WH-18-GXL G828-A121 1 180-9340
BK-18-GXL E963-A27 25 180-9340 A-C2
ACCESSORY TABLE
Component
WH-18-GXL G856-A8 26 180-9340 WH-18-GXL Y748-A67 1 180-9339 GN-18-GXL G829-A122 2 180-9340
PU-18-GXL Y923-A74 27 180-9340
CLR-GA WIRE NAME POS TERM/PLUG
QTY PART NAME P/N GN-18-GXL Y749-A55 2 180-9339 YL-18-GXL E795-A80 3 180-9340
Part Number
WH-18-GXL G828-A34 1 180-9340
GY-18-GXL 994-A10 28 180-9340 1 PLUG_AS. 230-4011 OR-18-GXL Y753-A82 3 180-9339 ACCESSORY TABLE
29 8T-8737 PK-18-GXL G833-A21 2 180-9340
120mm PAINT/PRO 289-5150 4 8T-8737 QTY PART NAME P/N
PK-18-GXL G833-A47 30 180-9340 PK-18-GXL U773-A57 3 180-9340
YL-16-HV X986-A22 31 180-9340 4 8T-8737 ACCESSORY TABLE 1 PLUG_AS. 230-4013
32 8T-8737 A-C12
ACCESSORY TABLE QTY PART NAME P/N 150mm PAINT/PRO 289-5150
YL-18-GXL E795-A80 33 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
QTY PART NAME P/N 1 RECEPTACLE_AS. 239-7349
34 8T-8737 WH-18-GXL G856-A8 1 180-9340 A-C33
1 PLUG_AS. 230-5008 150mm PAINT/PRO 289-5150
WH-18-GXL E964-A26 35 180-9340 YL-18-GXL G857-A9 2 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
YL-18-GXL G857-A9 36 180-9340 120mm PAINT/PRO 289-5150 ACCESSORY TABLE A-C22 WH-18-GXL G828-A65 1 180-9340
37 8T-8737
GN-18-GXL C829-A66 38 180-9340 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG GN-18-GXL G829-A64 2 180-9340
A-C3
39 8T-8737 1 PLUG_AS. 155-2269 WH-18-GXL Y748-A60 1 180-9340 WH-18-GXL U780-A62 3 180-9340
CLR-GA WIRE NAME POS TERM/PLUG
40 8T-8737
PU-18-GXL Y733-A103 1 180-9340
150mm PAINT/PRO 289-5150 GN-18-GXL Y749-A53 2 180-9340 ACCESSORY TABLE Related Electrical Service Manuals
BR-18-GXL C803-A99 41 180-9340
1 WEDGE 155-2261 OR-18-GXL Y743-A107 3 180-9340 QTY PART NAME P/N
GN-16-HV T857-A36 42 180-9340 OR-18-GXL Y736-A50 2 180-9340 Title Form Number

C15 On-highway Engine


GY-18-GXL U775-A68 43 180-9340 ACCESSORY TABLE YL-18-GXL T846-A100 4 180-9340 1 PLUG_AS. 230-4013
44 8T-8737 A-C13
QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE 120mm PAINT/PRO 289-5150 Troubleshooting RENR9343
45 8T-8737 QTY PART NAME P/N
YL-18-GXL E966-A49 46 180-9340 1 PLUG_AS. 230-4011 BR-18-GXL G826-A70 1 180-9340
1 PLUG_AS. 230-5008 A-C37 Systems Operation / Testing and Adjusting RENR9813

Electrical System
BU-18-GXL E965-A48 47 180-9340 145mm PAINT/PRO 289-5150 BU-18-GXL G827-A69 2 180-9340
150mm PAINT/PRO 289-5150 CLR-GA WIRE NAME POS TERM/PLUG
48 8T-8737
49 8T-8737 OR-18-GXL T853-A11 3 180-9340 GN-18-GXL C829-A66 1 180-9340
A-C4
BU-16-HV X983-A7 50 180-9340 ACCESSORY TABLE A-C23 PK-18-GXL G833-A77 2 180-9340
CLR-GA WIRE NAME POS TERM/PLUG
BU-18-GXL U774-A58 51 180-9340 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE
GY-18-GXL Y738-A106 52 180-9340 WH-18-GXL G828-A38 1 180-9340
1 PLUG_AS. 230-4013 YL-16-GXL Y750-A111 1 180-9340 QTY PART NAME P/N
YL-16-HV T864-A71 53 180-9340 GN-18-GXL G829-A43 2 180-9340
120mm PAINT/PRO 289-5150 BK-16-GXL 200-A79 2 180-9340 1 PLUG_AS. 230-4011
BU-18-GXL G827-A69 54 180-9340 GY-18-GXL 994-A10 3 180-9340
YL-18-GXL
YL-18-GXL
T846-A100
Y741-A61
55
56
180-9340
180-9340
ACCESSORY TABLE A-C14
OR-16-GXL Y751-A88 3
ACCESSORY TABLE
180-9340 120mm PAINT/PRO 289-5150 SDP1-822
BR-18-GXL U779-A6 57 180-9340 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
QTY PART NAME P/N A-C38
PU-16-HV X988-A52 58 180-9340 1 PLUG_AS. 237-0227 OR-18-GXL Y736-A50 1 180-9340
1 PLUG_AS. 230-4013 CLR-GA WIRE NAME POS TERM/PLUG
PU-18-GXL Y733-A103 59 180-9340 120mm PAINT/PRO 289-5150 BU-18-GXL Y734-A104 2 180-9340 PU-16-HV T957-A16 1 180-9339
BU-18-GXL Y734-A104 60 180-9340 120mm PAINT/PRO 289-5150
GN-16-HV T863-A75 61 180-9340 ACCESSORY TABLE YL-16-HV T958-A17 2 180-9339
A-C5
BR-18-GXL Y776-A81 62 180-9340 QTY PART NAME P/N A-C24 BR-16-HV T959-A18 3 180-9339
CLR-GA WIRE NAME POS TERM/PLUG
OR-18-GXL Y753-A82 63 180-9340 1 PLUG_AS. 230-4011 CLR-GA WIRE NAME POS TERM/PLUG BU-16-HV T960-A19 4 180-9339
64 8T-8737 WH-18-GXL G828-A40 1 180-9340
165mm PAINT/PRO 289-5150 BU-18-GXL U774-A58 1 180-9340 GN-16-HV T961-A28 5 180-9339
65 8T-8737 GN-18-GXL G829-A42 2 180-9340
PK-18-GXL Y746-A92 66 180-9340 GY-18-GXL U775-A68 2 180-9340 WH-16-HV T962-A29 6 180-9339 BRAKE SOLENOID 3&4
BR-18-GXL U779-A6 3 180-9340 A-C15
OR-16-HV X989-A51 67 180-9340 ACCESSORY TABLE WH-16-HV T985-A89 7 180-9339 BRAKE SOLENOID 5&6 IVA 4 CONNECTOR
ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG IVA 3 BRAKE SOLENOID 1&2
BR-16-HV X987-A37 68 180-9340 QTY PART NAME P/N GN-16-HV T986-A90 8 180-9339 CONNECTOR
QTY PART NAME P/N CONNECTOR CONNECTOR
YL-18-GXL Y737-A105 69 180-9340 GY-18-GXL T852-A32 1 180-9340 CONNECTOR
1 PLUG_AS. 230-4013 1 PLUG_AS. 230-4011 GY-16-HV T987-A85 9 180-9339
PK-18-GXL U773-A57 70 180-9340 YL-18-GXL H807-A33 2 180-9340
150mm PAINT/PRO 289-5150 PU-16-HV T988-A87 10 180-9339 IVA 6 IVA 5 IVA 2
71 8T-8737 120mm PAINT/PRO 289-5150 IVA 1
ACCESSORY TABLE CONNECTOR
WH-18-GXL G828-A1 72 180-9340 BU-16-HV T989-A86 11 180-9339 CONNECTOR CONNECTOR CONNECTOR
73 8T-8737 QTY PART NAME P/N A-C25
A-C6 BR-16-HV T990-A84 12 180-9339
OR-18-GXL T853-A11 74 180-9340 1 PLUG_AS. 230-4011 CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE
75 8T-8737 150mm PAINT/PRO 289-5150 YL-18-GXL U781-A3 1 180-9339
YL-18-GXL H807-A33 76 180-9340 WH-18-GXL G828-A39 1 180-9340 QTY PART NAME P/N
BU-16-HV T862-A78 77 180-9340 GN-18-GXL G829-A41 2 180-9340 PK-18-GXL U782-A91 2 180-9339 1 RECEPTACLE_AS. 3E-5179
A-C16
78 8T-8737 PK-18-GXL R746-A20 3 180-9340 PK-18-GXL Y746-A92 3 180-9339 120mm PAINT/PRO 289-5151
OR-18-GXL U777-A102 79 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE YL-18-GXL Y741-A61 4 180-9339 1 WEDGE 3E-5180
BR-18-GXL G826-A70 80 180-9340 GN-18-GXL U776-A101 1 180-9340
QTY PART NAME P/N GN-18-GXL Y742-A76 5 180-9339
WH-18-GXL Y748-A109 81 180-9340 OR-18-GXL U777-A102 2 180-9340
1 PLUG_AS. 237-0227 PK-18-GXL U782-A113 6 180-9339 A-C39
YL-18-GXL U781-A96 82 180-9340 ACCESSORY TABLE
GN-18-GXL Y749-A110 83 180-9340 120mm PAINT/PRO 289-5150 ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
QTY PART NAME P/N
BU-18-GXL 995-A12 84 180-9340 QTY PART NAME P/N GY-16-HV T858-A23 1 180-9339
OR-18-GXL Y777-A95 85 180-9340 1 PLUG_AS. 155-2269
A-C7 1 RECEPTACLE_AS. 230-5011 WH-16-HV T859-A24 2 180-9339
86 8T-8737 1 CAP_CONNECTOR 274-3774
CLR-GA WIRE NAME POS TERM/PLUG 120mm PAINT/PRO 289-5151 OR-16-HV T860-A25 3 180-9339
87 8T-8737 150mm PAINT/PRO 289-5150
OR-16-GXL Y751-A88 88 180-9340 BU-18-GXL E965-A48 1 180-9340 BU-16-HV T862-A78 4 180-9339
1 WEDGE 155-2261 A-C26
BR-18-GXL Y747-A108 89 180-9340 YL-18-GXL E966-A49 2 180-9340 GN-16-HV T863-A75 5 180-9339
90 8T-8737 ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG YL-16-HV T864-A71 6 180-9339
OR-18-GXL Y743-A107 91 180-9340 A-C17
QTY PART NAME P/N YL-18-GXL U781-A94 1 180-9339 ACCESSORY TABLE
92 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
1 PLUG_AS. 230-4011 PK-18-GXL U782-A93 2 180-9339 QTY PART NAME P/N
PK-18-GXL U782-A83 93 180-9340 YL-18-GXL Y737-A105 1 180-9340
GN-18-GXL Y742-A76 94 180-9340 120mm PAINT/PRO 289-5150 OR-18-GXL Y777-A95 3 180-9339 1 RECEPTACLE_AS. 3E-3382
GY-18-GXL Y738-A106 2 180-9340
BU-18-GXL C967-A15 95 180-9340 GY-18-GXL Y754-A72 4 180-9339 120mm PAINT/PRO 289-5151
YL-18-GXL F421-A13 96 180-9340 ACCESSORY TABLE
A-C8 BR-18-GXL Y776-A81 5 180-9339 1 WEDGE 3E-3383
97 8T-8737 QTY PART NAME P/N
CLR-GA WIRE NAME POS TERM/PLUG PK-18-GXL U782-A114 6 180-9339
98 8T-8737 1 PLUG_AS. 230-4011 INJECTOR 5 INJECTOR 3 INJECTOR 2 INJECTOR 1
BK-18-GXL E963-A27 1 180-9340 ACCESSORY TABLE INJECTOR 6 INJECTOR 4
OR-16-HV T860-A25 99 180-9340 120mm PAINT/PRO 289-5150 CONNECTOR CONNECTOR
QTY PART NAME P/N CONNECTOR CONNECTOR CONNECTOR CONNECTOR
BR-16-HV T990-A84 100 180-9340 WH-18-GXL E964-A26 2 180-9340
ACCESSORY TABLE 1 RECEPTACLE_AS. 239-7353
QTY PART NAME P/N 120mm PAINT/PRO 289-5151
1
120mm
PLUG_AS.
PAINT/PRO
230-4011
289-5150 TOP VIEW

2006 Caterpillar Printed in U.S.A.


All Rights Reserved

SECONDARY ENGINE Harness 292-0645 Connector Tables


AFT INJECTOR
SPEED/TIMING HARNESS CONNECTOR E-C302 E-C6 E-C10
SENSOR CONNECTOR EXTERNAL ENGINE CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
A-C40
(CAMSHAFT) HARNESS INTERFACE 1 BR-16-NW K737-E23 1 180-9340 OR-16-NW X989-E17 A 154-2389 BR-16-NW K737-E1 A 154-2389
GN-16-NW K738-E2 2 180-9340 YL-16-NW X986-E7 B 154-2389 BU-16-NW K739-E22 B 154-2389
A-C7
FORE INJECTOR E-C302
BU-16-NW K739-E4 3 180-9340 ACCESSORY TABLE ACCESSORY TABLE

HARNESS CONNECTOR 2 BU-16-NW X983-E5 4 180-9340 QTY PART NAME P/N QTY PART NAME P/N
A-C38 OR-16-NW X985-E6 5 180-9340 1 PLUG 153-9693 1 PLUG 153-9693
YL-16-NW X986-E7 6 180-9340 1 SEAL 154-0877 1 SEAL 154-0877
A-C32 BR-16-NW X984-E8 7 180-9340 1 CLIP 154-3769 1 CLIP 154-3769
FORE INJECTOR
CRANKCASE PRESSURE HARNESS CONNECTOR 1
WH-16-NW T856-E9 8 180-9340
E-C11
E-C7
SENSOR CONNECTOR A-C39 A-S6
GN-16-NW T857-E10 9 180-9340
CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW X987-E11 10 180-9340 CLR-GA WIRE NAME POS TERM/PLUG

16 Page, (Dimensions: 34 inches x 24 inches)


(G828-WH) OR-16-NW X989-E12 11 180-9340 OR-16-NW X989-E16 A 154-2389 GN-16-NW K738-E2 A 154-2389
PU-16-NW X988-E13 12 180-9340 BR-16-NW X984-E8 B 154-2389 BU-16-NW K739-E20 B 154-2389
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N
A-C10 E-S3 E-S5 E-S4 E-S1 QTY PART NAME P/N
(X988-PU) (K737-BR) (K739-BU) (X987-BR) 1 PLUG_AS. 155-2252 1 PLUG 153-9693 1 PLUG 153-9693
A-S9 1 SEAL 154-0877 1 SEAL 154-0877
200mm PAINT/PRO 110-3202
(G833-PK) FUEL TEMPERATURE 1 CLIP 154-3769 1 CLIP 154-3769
1 WEDGE 155-2258
SENSOR CONNECTOR
E-C8 E-C12
INTAKE MANIFOLD E-S2
E-C4
CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG
AIR PRESSURE (X989-OR)
CLR-GA WIRE NAME POS TERM/PLUG
PU-16-NW X988-E19 A 154-2389 BR-16-NW K737-E3 A 154-2389
BR-16-NW X987-E14 A 154-2389
SENSOR CONNECTOR WH-16-NW T856-E9 B 154-2389 BU-16-NW K739-E21 B 154-2389
BU-16-NW X983-E5 B 154-2389
A-C6 DPF 1 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
SINGLE FILTER QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N

KENR5895-02
CONNECTOR E-C6 1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693
A-C17 E-C5 E-C4 1 SEAL 154-0877
A-C25 1 SEAL 154-0877 1 SEAL 154-0877
CRS FUEL ENABLE E-C8 E-C11 E-C10 1 CLIP 154-3769
VALVE CONNECTOR
E-C9 E-C7
IVA 3 IVA 2 IVA 1 1 CLIP 154-3769 1 CLIP 154-3769
IVA 5 BRAKE
IVA 6 IVA 4 BRAKE E-C9
E-C12 SOLENOID 3&4 E-C5
SOLENOID 1&2 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
BRAKE BR-16-NW X987-E15 A 154-2389 PU-16-NW X988-E18 A 154-2389

AIR INLET SOLENOID 5&6 OR-16-NW X985-E6 B 154-2389 GN-16-NW T857-E10 B 154-2389
A-S3 ACCESSORY TABLE
A-C11 TEMPERATURE (G833-PK)
A-S10
Harness 292-0645 Connector and Splice Locations ACCESSORY TABLE
(U782-PK) QTY PART NAME P/N
COOLANT SENSOR CONNECTOR DPF 2 QTY PART NAME P/N
1 PLUG 153-9693
A-S4
TEMPERATURE A-C37 (U781-YL)
DUAL FILTER 1 PLUG 153-9693
1 SEAL 154-0877
SENSOR CONNECTOR 1 SEAL 154-0877
1 CLIP 154-3769
1 CLIP 154-3769
CONNECTOR A-C26
A-S2
IVA OIL PRESSURE (G829-GN)
SENSOR CONNECTOR TIMING CGI ABSOLUTE J-C38
CALIBRATION PRESSURE SENSOR CLR-GA WIRE NAME POS TERM/PLUG
A-C13
CONNECTOR EXTERNAL ENGINE PU-16-NW T957-J1 1 180-9340
(TC) PROBE A-C5
J-C39
HARNESS INTERFACE 1 YL-16-NW T958-J2 2 180-9340
CONNECTOR A-S7
CLR-GA WIRE NAME POS TERM/PLUG

A-C12 CGI DELTA PRESSURE GY-16-NW T858-J13 1 180-9340 J-C39 BR-16-NW T959-J3 3 180-9340
(U782-PK) BU-16-NW T960-J4 4 180-9340
SENSOR CONNECTOR WH-16-NW T859-J14 2 180-9340
OR-16-NW T860-J15 3 180-9340 GN-16-NW T961-J5 5 180-9340
A-C33 WH-16-NW T962-J6 6 180-9340
BU-16-NW T862-J16 4 180-9340
CRS MAIN WH-16-NW T985-J7 7 180-9340
Harness 292-0644 Connector Tables
GN-16-NW T863-J17 5 180-9340
FUEL CONTROL YL-16-NW T864-J18 6 180-9340 GN-16-NW T986-J8 8 180-9340
J-C38
A-C9 VALVE CONNECTOR ACCESSORY TABLE GY-16-NW T987-J9 9 180-9340
A-C14 PU-16-NW T988-J10 10 180-9340
A-C24 INTAKE MANIFOLD CRS PILOT J-C4 J-C7 QTY PART NAME P/N
EXTERNAL ENGINE BU-16-NW T989-J11 11 180-9340
1 PLUG_AS. 155-2273
CGI AIR TEMPERATURE A-C1 FUEL CONTROL CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
HARNESS INTERFACE 2 BR-16-NW T990-J12 12 180-9340
120mm PAINT/PRO 289-5151
ACTUATOR SENSOR CONNECTOR ENGINE CONTROL VALVE CONNECTOR GY-16-HF T858-J20 1 291-9856 WH-16-HF T859-J25 1 291-9856
1 WEDGE 155-2263 ACCESSORY TABLE
A-C2 CONNECTOR IVA EOR MODULE (ECM) P2 A-C3 CRS MAIN FUEL BU-16-HF T862-J22 2 291-9856 GN-16-HF T863-J23 2 291-9856
QTY PART NAME P/N
PU-16-HF T957-J31 3 291-9856 BU-16-HF T960-J34 3 291-9856
CONNECTOR A-C4 CONNECTOR PRESSURE SENSOR 1 PLUG_AS. 155-2252
CGI A-C15
CONNECTOR
WH-16-HF T985-J37 4 291-9856 PU-16-HF T988-J40 4 291-9856
TEMPERATURE ENGINE OIL ACCESSORY TABLE ACCESSORY TABLE
120mm PAINT/PRO 289-5151
1 WEDGE 155-2258
SENSOR PRESSURE SENSOR CRS BOUNDRY A-C20 QTY PART NAME P/N QTY PART NAME P/N
CONNECTOR CRS COMBUSTION MAF DELTA CONNECTOR TEMPERATURE 1 PLUG_AS. 264-2407 1 PLUG_AS. 264-2407 J-S16
(T988-PU)
PRESSURE SENSOR CONNECTOR SENSOR CONNECTOR 4 SEAL 291-9857 4 SEAL 291-9857

A-C21 J-S15
A-C28 J-C5 J-C8 (T987-GY)
CRS COMBUSTION AIR CRS PILOT FUEL CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG J-S14
CONTROL VALVE CONNECTOR PRESSURE SENSOR GY-16-HF T858-J19 1 291-9856 OR-16-HF T860-J28 1 291-9856 (T986-GN)
A-C27 CONNECTOR BU-16-HF T862-J21 2 291-9856 YL-16-HF T864-J30 2 291-9856 J-S13
(T985-WH)
CRS TURBO OUTLET A-C18 YL-16-HF T958-J32 3 291-9856 GN-16-HF T961-J35 3 291-9856
J-S12
AND FLAME DETECT GN-16-HF T986-J38 4 291-9856 BU-16-HF T989-J41 4 291-9856 (T962-WH)
ACCESSORY TABLE ACCESSORY TABLE
TEMPERATURE SENSOR J-S11
A-C8 QTY PART NAME P/N QTY PART NAME P/N
CONNECTOR 1 PLUG_AS. 264-2407 1 PLUG_AS. 264-2407
(T961-GN)
J-S2
A-C22 A-S8 4 SEAL 291-9857 4 SEAL 291-9857
PRIMARY ENGINE (Y749-GN)
(T862-BU)
J-S3
SPEED/TIMING J-C6 J-C9 (T863-GN)
SENSOR CONNECTOR CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG INJECTOR 5 INJECTOR 4 J-S10 INJECTOR 2
INJECTOR 3 INJECTOR 1
(CRANKSHAFT) WH-16-HF T859-J26 1 291-9856 OR-16-HF T860-J27 1 291-9856 INJECTOR 6 J-C8 J-C7 J-C6
(T960-BU) J-C5
J-C4
J-S9
GN-16-HF T863-J24 2 291-9856 YL-16-HF T864-J29 2 291-9856 J-C9
IGNITION COIL BR-16-HF T959-J33 3 291-9856 WH-16-HF T962-J36 3 291-9856 J-S8
(T959-BR)
CONNECTOR GY-16-HF T987-J39 4 291-9856 BR-16-HF T990-J42 4 291-9856 (T958-YL)
ACCESSORY TABLE ACCESSORY TABLE J-S7
QTY PART NAME P/N QTY PART NAME P/N
J-S6 (T957-PU)
A-C23 1 PLUG_AS. 264-2407 1 PLUG_AS. 264-2407 (T864-YL)
A-T1 A-C16 4 SEAL 291-9857 4 SEAL 291-9857

PRIMARY COIL OIL RECOVERY J-S18


A-S1
GROUND PUMP CONNECTOR (G828-WH)
(T990-BR) J-S5 J-S4 J-S
(T860-OR) J-S17 (T859-WH) (T858-GY)
(T989-BU)

Harness 286-8224 & 290-8615 Connector and Splice Locations Harness 292-0644 Connector and Splice Locations
ENGINE CONTROL MODULE A-C1 J-C4
2629112 2645732
J-S1 T858-J19 GY-16-NW 2642407
ECM P2 J2 K737-A54 BR-16-HV A-C16 FORE INJECTOR CONNECTION 2 T858-J13 GY-16-NW
J-S4
T858-J20
T859-J25
GY-16-NW
WH-16-NW T858-J20 GY-16-NW 1
BRAKE SOLENOID LOW/HIGH 1 K738-A5 GN-16-HV K738-A5 GN-16-HV 1552269 2743774 A-C38 J-C38 T859-J14 WH-16-NW T859-J26 WH-16-NW T862-J22 BU-16-NW 2 INJECTOR 1
2 K739-A56 BU-16-HV U776-A101 GN-18-HV 1 OIL RECOVERY 3E5179 1552252 J-S5 T860-J27 OR-16-NW T957-J1 PU-16-NW 3
IVA END OF RAIL VALVE 3 T852-A32 GY-18-GXL T856-A31 WH-16-HV U777-A102 OR-18-HV 2 PUMP T957-A16 PU-16-HV 1 T957-J1 PU-16-NW T860-J15 OR-16-NW T860-J28 OR-16-NW T985-J7 WH-16-NW 4

TYPICAL VEHICLE HARNESS WIRING DIAGRAM


4 T857-A36 GN-16-HV T958-A17 YL-16-HV 2 T958-J2 YL-16-NW J-S2 T862-J21 BU-16-NW J-C5
OIL RECOVERY PUMP 5 U776-A101 GN-18-GXL T858-A23 GY-16-HV T959-A18 BR-16-HV 3 T959-J3 BR-16-NW T862-J16 BU-16-NW T862-J22 BU-16-NW
6 T859-A24 WH-16-HV A-C15 2642407
T960-A19 BU-16-HV 4 T960-J4 BU-16-NW J-S3 T863-J23 GN-16-NW
7 T860-A25 OR-16-HV 2304011 IVA EOR 12V T961-A28 GN-16-HV 5 T961-J5 GN-16-NW T863-J17 GN-16-NW T863-J24 GN-16-NW T858-J19 GY-16-NW 1
BRAKE SOLENOID MED/HIGH 8 K737-A54 BR-16-HV T862-A78 BU-16-HV T852-A32 GY-18-GXL 1 GN-16 2654214 T962-A29 WH-16-HV 6 T962-J6 WH-16-NW J-S6 T864-J29 YL-16-NW T862-J21 BU-16-NW 2 INJECTOR 2
9 T863-A75 GN-16-HV H807-A33 YL-18-GXL 2 GN-16
T985-A89 WH-16-HV 7 T985-J7 WH-16-NW T864-J18 YL-16-NW T864-J30 YL-16-NW T958-J2 YL-16-NW 3
ARD COMBUSTION AIR CONTROL VALVE RETURN 10 C801-A98 OR-18-GXL T864-A71 YL-16-HV T986-A90 GN-16-HV 8 T986-J8 GN-16-NW J-S7 T986-J8 GN-16-NW 4
11 T957-A16 PU-16-HV T987-A85 GY-16-HV 9 T987-J9 GY-16-NW T957-J1 PU-16-NW J-C6
12 T958-A17 YL-16-HV IVA EOR 24V T988-A87 PU-16-HV 10 T988-J10 PU-16-NW J-S8
PARTICULATE TRAP #2 INTAKE TEMPERATURE 13 Y754-A72 GY-18-GXL T959-A18 BR-16-HV 1 GN-16 2654215 2642407
T989-A86 BU-16-HV 11 T989-J11 BU-16-NW T958-J2 YL-16-NW CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS
BRAKE RETURN 14 K739-A56 BU-16-HV T960-A19 BU-16-HV 2 GN-16
T990-A84 BR-16-HV 12 T990-J12 BR-16-NW J-S9 T859-J26 WH-16-NW 1
INTAKE MANIFOLD AIR PRESSURE 15 R746-A20 PK-18-GXL T961-A28 GN-16-HV T959-J3 BR-16-NW T863-J24 GN-16-NW 2 INJECTOR 3 N/O RELAY
CGI MAF VENTURI DELTA PRESSURE 16 U780-A62 WH-18-GXL T962-A29 WH-16-HV J-S10 T959-J3 BR-16-NW 3 TO + BATTERY
PSR (IMAP, OIL, CGI DP, CGI ABS) 17 G829-A2 GN-18-GXL T985-A89 WH-16-HV A-C24 T960-J4 BU-16-NW T987-J9 GY-16-NW 4 TO VEHICLE
IVA 4 RETURN 18 X984-A30 BR-16-HV T986-A90 GN-16-HV 2304011 CGI J-S11 COMPONENTS CHECK ENGINE LAMP
J-C7 L994-YL
ARD COMBUSTION AIR CONTROL VALVE
19
20 C800-A97 GY-18-GXL
T987-A85 GY-16-HV
T988-A87 PU-16-HV
U774-A58 BU-18-GXL
U775-A68 GY-18-GXL
1
2
RD-16
RD-16
ACTUATOR
286-2911
FORE INJECTOR CONNECTION 1 T961-J5 GN-16-NW
J-S12
2642407 KEYSWITCH
WARNING LAMP NOTE A P1
IVA 5 RETURN 21 T856-A31 WH-16-HV T989-A86 BU-16-HV A-C39 J-C39 T859-J25 WH-16-NW 1 OFF 659-PK 1607689
T962-J6 WH-16-NW
IVA 2 RETURN 22 X985-A14 OR-16-HV T990-A84 BR-16-HV 3E3382 1552273 J-S13 T863-J23 GN-16-NW 2 INJECTOR 4 ON
23 X983-A7 BU-16-HV NOTE A A-C8 T960-J4 BU-16-NW 3 AFTERTREATMENT
PRIMARY ENGINE T858-A23 GY-16-HV 1 T858-J13 GY-16-NW T985-J7 WH-16-NW START
24 X984-A30 BR-16-HV 2304011 T859-A24 WH-16-HV 2 T859-J14 WH-16-NW J-S14 T988-J10 PU-16-NW 4 REGENERATION LAMP L994-YL +5V
CRANKSHAFT (PRIMARY) SPEED/TIMING - 25 E963-A27 BK-18-GXL X985-A14 OR-16-HV E963-A27 BK-18-GXL 1 BK-18 - S/T SPEED/TIMING T860-A25 OR-16-HV T860-J15 OR-16-NW T986-J8 GN-16-NW 9 PIN CAB 659-PK INPUT SENSOR COMMON #2
3 J-C8 HIGH EXHAUST
TIMING CALIBRATION(TC) PROBE + 26 G856-A8 WH-18-GXL X986-A22 YL-16-HV E964-A26 WH-18-GXL 2 WH-18 + S/T SENSOR (CRANKSHAFT) T862-A78 BU-16-HV 4 T862-J16 BU-16-NW J-S15 CONNECTOR G880-PK C985-BU +8V
ARD COMBUSTION MAF DELTA PRESSURE 27 Y923-A74 PU-18-GXL X987-A37 BR-16-HV 2642407 TEMPERATURE LAMP
2574302 T863-A75 GN-16-HV 5 T863-J17 GN-16-NW T987-J9 GY-16-NW + BATTERY B K998-BU AP SENSOR/SWITCH COMMON
ENGINE OIL PRESSURE 28 994-A10 GY-18-GXL X988-A52 PU-16-HV T864-A71 YL-16-HV 6 T864-J18 YL-16-NW J-S16 T860-J28 OR-16-NW 1 H795-PK
29 X989-A51 OR-16-HV T988-J10 PU-16-NW T864-J30 YL-16-NW 2 INJECTOR 5 - BATTERY A INPUT #6
TSR (FUEL,IMAT,CLNT,AIR INLET,CGI MAF TEMP) 30 G833-A47 PK-18-GXL NOTE A A-C7 J-S17 T961-J5 GN-16-NW 3 J SPEEDOMETER
2304011 SECONDARY ENGINE INPUT #4
IVA 3 RETURN 31 X986-A22 YL-16-HV T989-J11 BU-16-NW T989-J11 BU-16-NW 4
H
32 E965-A48 BU-18-GXL 1 BK-18 - S/T SPEED/TIMING E794-YL J1587 DATA LINK POSITIVE
J-S18 J-C9
CRANK CASE PRESSURE E795-A80 YL-18-GXL E966-A49 YL-18-GXL + S/T J1587- G E793-BU C974-PU E793-BU J1587 DATA LINK NEGATIVE
33 2 WH-18
SENSOR (CAMSHAFT) T990-J12 BR-16-NW 2642407 SIGNAL + C974-PU
34 994-A10 GY-18-GXL 2574301 J1587+ F E794-YL OUTPUT #2
CRANKSHAFT (PRIMARY) SPEED/TIMING + E964-A26 WH-18-GXL 995-A12 BU-18-GXL T860-J27 OR-16-NW 1 TACHOMETER SIGNAL - C973-GN C973-GN
35 J1939 SHIELD E A249-BK OUTPUT #5
TIMING CALIBRATION(TC) PROBE - 36 G857-A9 YL-18-GXL C800-A97 GY-18-GXL NOTE A A-C12 A-C19 T864-J29 YL-16-NW 2 INJECTOR 6 ALTERNATOR NOTE

AIR INLET TEMPERATURE


37
38 C829-A66 GN-18-GXL
C801-A98 OR-18-GXL
C803-A99 BR-18-GXL
1552269
G856-A8 WH-18-GXL 1
3E3364
+ TIMING CALIBRATION (TC)
AFT INJECTOR CONNECTION E-S5
T962-J6 WH-16-NW
T990-J12 BR-16-NW
3
4
STARTER
MOTOR
J1939- D K990-GN
J1939+ C K900-YL SIGNAL + 450-YL
B & E
450-YL
OUTPUT #3
OUTPUT #4
39 C829-A66 GN-18-GXL G857-A9 YL-18-GXL 2 - PROBE A-C40 E-C40 K737-E23 BR-16-NW K737-E3 BR-16-NW GROUND SIGNAL -
NOTE Z 451-BR 451-BR
40 C967-A15 BU-18-GXL 3E5179 1552252 K737-E1 BR-16-NW NOTE
ARD PILOT FUEL PRESSURE 41 C803-A99 BR-18-GXL E795-A80 YL-18-GXL K737-A54 BR-16-HV 1 K737-E23 BR-16-NW E-C4 B & E
IVA 6 RETURN 42 T857-A36 GN-16-HV E963-A27 BK-18-GXL A-C11 K738-A5 GN-16-HV K738-E2 GN-16-NW K738-E2 GN-16-NW
2
1539693 E793-BU
CGI ACTUATOR - 43 U775-A68 GY-18-GXL E964-A26 WH-18-GXL 2304011 K739-A56 BU-16-HV 3 K739-E4 BU-16-NW
995-A12 BU-18-GXL COOLANT TEMPERATURE SENSOR X987-E14 BR-16-NW A IVA 1 NOTE D E794-YL INPUT #14
44 E965-A48 BU-18-GXL 1 SIGNAL
X983-A7 BU-16-HV 4 X983-E5 BU-16-NW E-S4 K739-E20 BU-16-NW
45 E966-A49 YL-18-GXL G833-A44 PK-18-GXL 2 GROUND 2566453 X985-A14 OR-16-HV 5 X985-E6 OR-16-NW K739-E4 BU-16-NW K739-E22 BU-16-NW X983-E5 BU-16-NW B A249-BK INPUT SENSOR COMMON #1
TO CHASSIS
CAMSHAFT (SECONDARY) SPEED/TIMING + 46 E966-A49 YL-18-GXL F421-A13 YL-18-GXL X986-A22 YL-16-HV 6 X986-E7 YL-16-NW K739-E21 BU-16-NW E-C10 K990-GN OUTPUT #6
CAMSHAFT (SECONDARY) SPEED/TIMING - 47 E965-A48 BU-18-GXL G826-A70 BR-18-GXL J1939 DATALINK
X984-A30 BR-16-HV 7 X984-E8 BR-16-NW 1539693 K900-YL OUTPUT #7
48 G827-A69 BU-18-GXL A-C9 T856-A31 WH-16-HV 8 T856-E9 WH-16-NW T856-E9 WH-16-NW
49 G856-A8 WH-18-GXL 2304011 INTAKE MANIFOLD AIR K737-E1 BR-16-NW A BRAKE J906-BR G840-PU OUTPUT #8 (COOLING FAN)
T857-A36 GN-16-HV 9 T857-E10 GN-16-NW T857-E10 GN-16-NW
IVA 1 RETURN 50 X983-A7 BU-16-HV G857-A9 YL-18-GXL C967-A15 BU-18-GXL 1 SIGNAL
X987-A37 BR-16-HV X987-E11 BR-16-NW X983-E5 BU-16-NW K739-E22 BU-16-NW B SOLENOID 1&2 C977-BU CLUTCH PEDAL POSITION SWITCH
TEMPERATURE SENSOR 10
CGI ACTUATOR + 51 U774-A58 BU-18-GXL H807-A33 YL-18-GXL G833-A45 PK-18-GXL 2 GROUND
X989-A51 OR-16-HV 11 X989-E12 OR-16-NW X984-E8 BR-16-NW E-C5 E716-GY RETARDER SOLENOID LOW/HI SWITCH
ARD ACTUATOR RETURN (ARD VALVES) 52 Y738-A106 GY-18-GXL R746-A20 PK-18-GXL 2566453 BATTERY 3 BATTERY 2 BATTERY 1 14 AWG GXL
X988-A52 PU-16-HV 12 X988-E13 PU-16-NW X985-E6 OR-16-NW 1539693 101-RD INPUT #15 POSITIVE
INJECTOR 5+6 ACTUATOR #2 HIGH SIDE 53 T864-A71 YL-16-HV T846-A100 YL-18-GXL A-C10 X986-E7 YL-16-NW 10A
PRESSURE SENSOR RETURN (IVA) 54 G827-A69 BU-18-GXL T852-A32 GY-18-GXL 2304011 X987-E15 BR-16-NW A IVA 2 INPUT #15 NEGATIVE
EXHAUST GAS TEMPERATURE 1 (TURBINE OUTLET TEMP) 55 T846-A100 YL-18-GXL T853-A11 OR-18-GXL F421-A13 YL-18-GXL 1 SIGNAL FUEL TEMPERATURE SENS0R X985-E6 OR-16-NW B 14 AWG GXL
E-S1
10A 101-RD INPUT #10
PARTICULATE TRAP #1 INTAKE TEMPERATURE 56 Y741-A61 YL-18-GXL U773-A57 PK-18-GXL G833-A46 PK-18-GXL 2 GROUND 2566453 X987-E11 BR-16-NW X987-E14 BR-16-NW E-C6
CGI ABSOLUTE PRESSURE 57 U779-A6 BR-18-GXL U774-A58 BU-18-GXL INPUT #9
A-C37 X987-E15 BR-16-NW 1539693 14 AWG GXL
IVA 5+6 HIGH SIDE 58 X988-A52 PU-16-HV U775-A68 GY-18-GXL E-S3 10A 101-RD L994-YL CHECK ENGINE LAMP
ARD FUEL PRESSURE CONTROL 59 Y733-A103 PU-18-GXL U776-A101 GN-18-HV 2304011 AIR INLET X988-E13 PU-16-NW X988-E18 PU-16-NW X989-E17 OR-16-NW A IVA 3 659-PK WARNING LAMP
ARD FUEL PRESSURE CONTROL RETURN Y734-A104 BU-18-GXL C829-A66 GN-18-GXL X986-E7 YL-16-NW B 14 AWG GXL
60 U777-A102 OR-18-HV 1 SIGNAL
TEMPERATURE SENSOR X988-E19 PU-16-NW 101-RD K998-BU HIGH EXHAUST TEMPERATURE LAMP
INJECTOR 3+4 ACTUATOR #2 HIGH SIDE T863-A75 GN-16-HV G833-A77 PK-18-GXL 10A
61 U779-A6 BR-18-GXL 2 GROUND
E-S2 E-C11 14 AWG GXL
PARTICULATE TRAP #2 OUTLET TEMPERATURE 62 Y776-A81 BR-18-GXL U780-A62 WH-18-GXL 2566453 229-BK G880-PK AFTERTREATMENT REGENERATION LAMP
X989-E12 OR-16-NW X989-E17 OR-16-NW 1539693 14 AWG GXL
EXHAUST GAS TEMPERATURE 3 (COMBUSTION BOUNDARY) 63 Y753-A82 OR-18-GXL Y733-A103 PU-18-GXL X989-E16 OR-16-NW 229-BK G808-BU VEHICLE SPEED IN POSITIVE
64 Y734-A104 BU-18-GXL A-C13 K738-E2 GN-16-NW A BRAKE 14 AWG GXL G809-GN
K739-E20 BU-16-NW ENGINE 229-BK VEHICLE SPEED IN NEGATIVE
65 Y737-A105 YL-18-GXL 2304013
B SOLENOID 3&4
PARTICULATE TRAP #1 DELTA PRESSURE Y746-A92 PK-18-GXL BLOCK 14 AWG GXL K990-GN J1939 DATA LINK NEGATIVE
66 Y738-A106 GY-18-GXL E-C7 229-BK
IVA 3+4 HIGH SIDE 67 X989-A51 OR-16-HV Y741-A61 YL-18-GXL G826-A70 BR-18-GXL 1 + VOLTS
IVA OIL PRESSURE SENSOR A-C27 C978-BR CRUISE CONTROL SET
IVA 1+2 HIGH SIDE X987-A37 BR-16-HV G827-A69 BU-18-GXL 1539693
68 Y742-A76 GN-18-GXL 2 GROUND
2482168 2304011 C978-BR C978-BR C974-PU SPEEDOMETER POSITIVE
ARD FUEL ENABLE VALVE 69 Y737-A105 YL-18-GXL Y743-A107 OR-18-GXL T853-A11 OR-18-GXL 3 SIGNAL ARD COMBUSTION AIR X989-E16 OR-16-NW A IVA 4 H795-PK
CGI TEMP SENSOR 70 U773-A57 PK-18-GXL Y746-A92 PK-18-GXL C801-A98 OR-18-GXL 1 GN-16 X984-E8 BR-16-NW B C979-OR C979-OR C973-GN SPEEDOMETER NEGATIVE
CONTROL VALVE
71 Y747-A108 BR-18-GXL A-C4 C800-A97 GY-18-GXL 2 GN-16
E-C8 450-YL TACHOMETER POSITIVE
SENSOR +5V(OIL;IMAP;CGI ABS;CGI DP,CGI TEMP;CCP) G828-A1 WH-18-GXL 3000512 SET/RESUME SWITCH
72 Y750-A111 YL-16-GXL 2370227 1539693 SERVICE BRAKE PEDAL POSITION SWITCH N/C 451-BR TACHOMETER NEGATIVE
73 Y751-A88 OR-16-GXL A-C3
IVA OIL PRESSURE T853-A11 OR-18-GXL Y753-A82 OR-18-GXL G828-A38 WH-18-GXL 2304011 X988-E19 PU-16-NW A IVA 5 H795-PK C992-PU C992-PU E717-GN RETARDER SOLENOID MED/HI SWITCH
74 1 + VOLTS
ENGINE OIL PRESSURE SENSOR ARD PILOT FUEL
75 Y754-A72 GY-18-GXL G829-A43 GN-18-GXL 2 GROUND Y733-A103 PU-18-GXL 1 GN-16
CONTROL VALVE T856-E9 WH-16-NW B E971-GN INPUT #11
(IVA EOR) RETURN H807-A33 YL-18-GXL 994-A10 GY-18-GXL 2482167 Y736-A50 OR-18-GXL
76 Y776-A81 BR-18-GXL 3 SIGNAL 2 GN-16
2858735 E-C12 A249-BK J1939 DATA LINK SHIELD
INJECTOR 1+2 ACTUATOR #2 HIGH SIDE 77 T862-A78 BU-16-HV Y777-A95 OR-18-GXL (PEDAL RELEASED POSITION)
Y923-A74 PU-18-GXL A-C14 1539693
78 A-C5
OIL RECOVERY PUMP RETURN 79 U777-A102 OR-18-GXL 2304011 ARD MAIN FUEL K737-E3 BR-16-NW A BRAKE H795-PK C975-WH C975-WH C979-OR CRUISE CONTROL RESUME
2304013
SENSOR +5V IVA OIL PRESSURE 80 G826-A70 BR-18-GXL 1 GN-16
CONTROL VALVE K739-E21 BU-16-NW B SOLENOID 5&6 C992-PU SERV. BRAKE PEDAL POSITION SWITCH
SENSOR +5V CRS 81 Y748-A109 WH-18-GXL A-S1 G828-A40 WH-18-GXL 1 + VOLTS CGI ABSOLUTE Y734-A104 BU-18-GXL 2 GN-16 CRUISE CONTROL ON/OFF SWITCH
PRESSURE SENSOR 2858734 E-C9 INPUT #7
SENSOR +5V DPF 82 U781-A96 YL-18-GXL G828-A1 WH-18-GXL G828-A40 WH-18-GXL G829-A42 GN-18-GXL 2 GROUND
ARD SENSOR RETURN Y749-A110 GN-18-GXL G828-A65 WH-18-GXL U779-A6 BR-18-GXL A-C17 1539693 LO INPUT #5
83 3 SIGNAL 2482162 E716-GY
COOLANT TEMPERATURE 84 995-A12 BU-18-GXL G828-A38 WH-18-GXL 2304011 X988-E18 PU-16-NW A IVA 6 MED 101-RD UNSWITCHED + BATTERY
Y737-A105 YL-18-GXL ARD FUEL ENABLE VALVE (12V) T857-E10 GN-16-NW H795-PK
PARTICULATE TRAP #2 DELTA PRESSURE 85 Y777-A95 OR-18-GXL NOTE A A-C6 1 GN-16 B
HI ENGINE COOLANT LEVEL NORMAL
86 A-S6 Y738-A106 GY-18-GXL 2 GN-16 2865783 RETARDER SOLENOID ON/OFF SWITCH
2370227 LO K900-YL J1939 DATA LINK POSITIVE
87 G828-A120 WH-18-GXL G828-A34 WH-18-GXL
ARD IGNITION PRIMARY RETURN 88 Y751-A88 OR-16-GXL G828-A121 WH-18-GXL G828-A39 WH-18-GXL 1 + VOLTS INTAKE MANIFOLD AIR MED
E717-GN
ARD MAIN FUEL PRESSURE 89 Y747-A108 BR-18-GXL G828-A39 WH-18-GXL G829-A41 GN-18-GXL 2 GROUND PRESSURE SENSOR HI 101-RD UNSWITCHED + BATTERY
90 R746-A20 PK-18-GXL 3 SIGNAL 2482165 GN-16 ARD FUEL ENABLE VALVE (24V)
2865784 CLUTCH PEDAL POSITION SWITCH N/C 101-RD UNSWITCHED + BATTERY
EXHAUST GAS TEMPERATURE 2 (COMBUSTION DETECTION) 91 Y743-A107 OR-18-GXL GN-16
92 A-S2 A-C33 H795-PK C977-BU C977-BU ENGINE COOLANT LEVEL LOW
PARTICULATE TRAP SENSOR RETURN 93 U782-A83 PK-18-GXL G829-A2 GN-18-GXL G829-A64 GN-18-GXL 2304013 101-RD UNSWITCHED + BATTERY
PARTICULATE TRAP #1 OUTLET TEMPERATURE 94 Y742-A76 GN-18-GXL G829-A42 GN-18-GXL A-C18 (PEDAL RELEASED POSITION)
INTAKE MANIFOLD AIR TEMPERATURE 95 C967-A15 BU-18-GXL G829-A43 GN-18-GXL G828-A65 WH-18-GXL 1 + VOLTS CGI DELTA 2304013 INPUT #1
FUEL TEMPERATURE 96 F421-A13 YL-18-GXL G829-A41 GN-18-GXL G829-A64 GN-18-GXL 2 GROUND PRESSURE SENSOR Y748-A73 WH-18-GXL 1 + VOLTS
ARD PILOT FUEL PRESSURE SENSOR
97 G829-A122 GN-18-GXL U780-A62 WH-18-GXL 3 SIGNAL
2482165 Y749-A59 GN-18-GXL 2 GROUND
INPUT #2
98 C803-A99 BR-18-GXL 3 SIGNAL 2842728
A/C HIGH PRESSURE SWITCH N/C C975-WH CRUISE CONTROL ON/OFF SWITCH
INJECTOR 5+6 ACTUATOR #1 HIGH SIDE 99 T860-A25 OR-16-HV NOTE A
INJECTOR 6 ACTUATOR #2 RETURN 100 T990-A84 BR-16-HV A-S3 A-C2 V-C1 V-C2 A-C20 H795-PK E971-GN E971-GN INPUT #3
INJECTOR 3 ACTUATOR #2 RETURN 101 T987-A85 GY-16-HV G833-A4 PK-18-GXL G833-A45 PK-18-GXL 2305008 2305009 2305008
2370227
INJECTOR 5 ACTUATOR #2 RETURN 102 T989-A86 BU-16-HV G833-A46 PK-18-GXL G828-A34 WH-18-GXL 1 G828-A34 WH-18-GXL 1 + VOLTS CGI PASSIVE MAGNETIC INPUT #12
INJECTOR 4 ACTUATOR #2 RETURN 103 T988-A87 PU-16-HV NOTE G G833-A21 PK-18-GXL 2 G833-A21 PK-18-GXL 2 GROUND TEMPERATURE Y748-A63 WH-18-GXL 1 + VOLTS NOTE G808-BU 1 G808-BU
ARD MAIN FUEL PRESSURE SENSOR C & F VEHICLE SPEED 229-BK - BATTERY
INJECTOR 1+2 ACTUATOR #1 HIGH SIDE 104 T858-A23 GY-16-HV U773-A57 PK-18-GXL 3 U773-A57 PK-18-GXL 3 SIGNAL SENSOR Y749-A35 GN-18-GXL 2 GROUND
G809-GN 2 G809-GN
INJECTOR 6 ACTUATOR #1 RETURN T962-A29 WH-16-HV G833-A21 PK-18-GXL 2748008 Y747-A108 BR-18-GXL 2830242 COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED SENSOR
105 4 4 NONE 3 SIGNAL INPUT #13
INJECTOR 3 ACTUQATOR #1 RETURN 106 T959-A18 BR-16-HV NOTE A NOTE A 229-BK - BATTERY
INJECTOR 5 ACTUATOR #1 RETURN 107 T961-A28 GN-16-HV A-S9 A-C21 ACCELERATOR PEDAL SONSOR/SWITCH SENSOR COMMON BK B H795-PK H795-PK
A-C28 C986-BR ACCELERATOR PEDAL POSITION
INJECTOR 4 ACTUATOR #1 RETURN 108 T960-A19 BU-16-HV G833-A44 PK-18-GXL 2397349 +8V RD A C985-BU C985-BU
2304013
ARD IGNITION PRIMARY HIGH SIDE 109 Y750-A111 YL-16-GXL G833-A47 PK-18-GXL G833-A77 PK-18-GXL Y748-A67 WH-18-GXL 1 + VOLTS
ARD BOUNDARY TEMPERATURE SENSOR ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR 229-BK - BATTERY
110 Y748-A124 WH-18-GXL 1 + VOLTS ARD COMBUSTION MAF Y749-A55 GN-18-GXL 2 GROUND
2886813 G840-PU INPUT #8
INJECTOR 1 ACTUATOR #2 RETURN 111 T985-A89 WH-16-HV Y749-A125 GN-18-GXL 2 GROUND DELTA PRESSURE SENSOR Y753-A82 OR-18-GXL 3 SIGNAL
ACCELERATOR PEDAL POSITION SENSOR J403/P403
Y923-A74 PU-18-GXL 4 229-BK -BATTERY
112 A-S7 3 SIGNAL 2807131 NONE
COOLING FAN ARC
INJECTOR 2 ACTUATOR #2 RETURN 113 T986-A90 GN-16-HV U782-A83 PK-18-GXL U782-A93 PK-18-GXL NOTE A J906-BR IGNITION KEY SWITCH
SOLENOID SUPPRESSOR
114 U782-A91 PK-18-GXL A-C32 A-C22
INJECTOR 3+4 ACTUATOR #1 HIGH SIDE 115 T859-A24 WH-16-HV 2304013 2305008
INJECTOR 1 ACTUATOR #1 RETURN 116 T957-A16 PU-16-HV A-S10
117 U782-A112 PK-18-GXL U782-A113 PK-18-GXL G828-A121 WH-18-GXL 1 + VOLTS Y748-A60 WH-18-GXL 1 + VOLTS
ARD TURBO OUTLET AND
CRANKCASE PRESSURE SENSOR Y749-A53 GN-18-GXL 2 GROUND
INJECTOR 2 ACTUATOR #1 RETURN 118 T958-A17 YL-16-HV U782-A114 PK-18-GXL G829-A122 GN-18-GXL 2 GROUND FLAME DETECT SENSOR
119 E795-A80 YL-18-GXL 3 SIGNAL 2807131 Y743-A107 OR-18-GXL 3 SIGNAL 1 FLAME DETECT TEMP
T846-A100 YL-18-GXL 4 SIGNAL 2 TURBO OUTLET TEMP 2886820
120
A-S8
Y749-A110 GN-18-GXL Y749-A59 GN-18-GXL A-C23
Y749-A35 GN-18-GXL C800-A97 GY-18-GXL 2304013
Y749-A55 GN-18-GXL C801-A98 OR-18-GXL
C803-A99 BR-18-GXL 304mm PIGTAIL
Y749-A53 GN-18-GXL Y750-A111 YL-16-GXL 1 1
ARD IGNITION COIL
Y749-A125 GN-18-GXL T846-A100 YL-18-GXL 200-A79 BK-16-GXL 2 2
2778354
Y733-A103 PU-18-GXL Y751-A88 OR-16-GXL 3 3 AIR INLET
Y734-A104 BU-18-GXL G-T1 128-4182 TEMPERATURE SENSOR
A-S4 Y737-A105 YL-18-GXL
U781-A96 YL-18-GXL U781-A94 YL-18-GXL 200-G1 BK-4 CONNECTOR
Y738-A106 GY-18-GXL A-C37
U781-A3 YL-18-GXL Y743-A107 OR-18-GXL SPARKPLUG WIRE G-T2
Y747-A108 BR-18-GXL 286-7949
1

Y748-A73 WH-18-GXL SPARKPLUG


A-S5 Y748-A67 WH-18-GXL A-T1 131-1505 2775439
Y748-A109 WH-18-GXL Y748-A73 WH-18-GXL Y748-A63 WH-18-GXL 200-A79 BK-16-GXL
Y748-A63 WH-18-GXL Y748-A60 WH-18-GXL GND
Y748-A67 WH-18-GXL Y749-A55 GN-18-GXL C-T1 131-1505 C-T2 7H-1176
Y748-A60 WH-18-GXL Y749-A53 GN-18-GXL PRIMARY COIL
200-C1 BK-14-NCC
Y748-A124 WH-18-GXL Y749-A35 GN-18-GXL GROUND
Y749-A59 GN-18-GXL SPARKPLUG WIRE CGI TEMPERATURE SENSOR
Y750-A111 YL-16-GXL ENGINE BLOCK GND CRS GND CONNECTOR
Y751-A88 OR-16-GXL A-C2
Y753-A82 OR-18-GXL NOTE H

A-C25 A-C50 P-C1 P-C2


2305011 2305010 2305010 2305010 2305011
U781-A3 YL-18-GXL 1 1 U781-P1 WH-16 1 ARD COMBUSTION AIR CONTROL
U782-A91 PK-18-GXL 2 2 U782-P2 GN-16 2
VALVE CONNECTOR
Y746-A92 PK-18-GXL 3 3 Y746-P3 PK-16 3 PARTICULATE TRAP #1
Y741-A61 YL-18-GXL 4 4 Y741-P4 YL-16-GXL 4 SINGLE FILTER CONNECTION A-C27 (+) BATTERY
Y742-A76 GN-18-GXL 5 5 Y742-P5 GN-18-GXL 5 ACRONYM DESCRIPTION
U782-A113 PK-18-GXL 6 6 U782-P6 BU-16 6 (+) BATTERY SWITCHED
EOR END OF RAIL
CGI ACTUATOR MAF MASS AIR FLOW STARTING CIRCUIT
CONNECTOR
A-C24 ARD AFTERTREATMENT REGENERATION DEVICE (-) BATTERY / SENSOR RETURN
CGI CLEAN GAS INDUCTION
A-C26 A-C51 H-C3 H-C4
SENSOR / ACTUATOR SUPPLY
2397353 2397352 2397352 2397352 2397353 IMAP INTAKE MANIFOLD AIR PRESSURE
U781-A94 YL-18-GXL 1 1 U781-H1 WH-16 1
U782-A93 PK-18-GXL 2 2 U782-H2 GN-16 2 IVA INTAKE VALVE ACTUATOR SIGNAL PLUS TO ECM
Y777-A95 OR-18-GXL 3 3 Y777-H3 PK-16 3 PARTICULATE TRAP #2 SIGNAL MINUS TO ECM
Y754-A72 GY-18-GXL 4 4 Y754-H4 YL-16-GXL 4 DUAL FILTER CONNECTION CCP CRANKCASE PRESSURE
Y776-A81 BR-18-GXL 5 5 Y776-H5 GN-18-GXL 5
U782-A114 PK-18-GXL 6 6 U782-H6 BU-16 6 TSR TEMPERATURE SENSOR RETURN CONTROL PLUS FROM ECM
PSR PRESSURE SENSOR RETURN CONTROL MINUS FROM ECM
16 Page, Color (Dimensions: 34 inches x 24 inches)

OEM SUPPLIED
JUMPER J1587 DATA LINK
CGI ACTUATOR J1939 DATA LINK
CONNECTOR
A-C24 ARD PILOT FUEL ARD MAIN FUEL
PRESSURE SENSOR PRESSURE SENSOR
CONNECTOR CONNECTOR
A-C18 A-C20

ARD COMBUSTION MAF


DELTA PRESSURE SENSOR
CONNECTOR
A-C28
PRIMARY
COIL GROUND ABBREV COLOR SYMBOL DESCRIPTION
CGI ABSOLUTE A-T1
COOLANT TEMPERATURE PRESSURE SENSOR
SENSOR CONNECTOR ARD IGNITION RD RED BLADE, SPADE, RING,
IVA OIL CONNECTOR COIL CONNECTOR OR SCREW TERMINAL
A-C11 PRESSURE SENSOR A-C5 WH WHITE
A-C23
CONNECTOR
A-C13 OR ORANGE SPLICE
YL YELLOW CIRCUIT NOT CONNECTED
RIGHT SIDE VIEW OF ENGINE
KENR5895-02

PK PINK
BK BLACK ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
IVA EOR GY GRAY
CONNECTOR
A-C15 ARD MAIN FUEL CGI DELTA PU PURPLE INTERNAL ELECTRICAL
CONTROL VALVE PRESSURE SENSOR CONNECTION TO SURFACE
ARD PILOT FUEL CONNECTOR BR BROWN OF COMPONENT
CONNECTOR
CONTROL VALVE A-C14 A-C33
CONNECTOR ARD FUEL GN GREEN
CONNECTOR
A-C3 ENABLE VALVE BU BLUE
CONNECTOR
DETAIL C DETAIL T CRANKCASE
PRESSURE SENSOR
A-C17
ATCH WIRE, CABLE
COMPONENT
CONNECTOR FUEL TEMPERATURE CIRCUIT GROUPING
INTAKE MANIFOLD A-C32 SENSOR CONNECTOR H#
FORE INJECTOR DESIGNATION
AIR PRESSURE A-C10
SENSOR CONNECTOR HARNESS
A-C6 CONNECTOR
A-C38,A-C39 AFT INJECTOR
HARNESS CONNECTOR INTAKE MANIFOLD
A-C40 AIR TEMPERATURE
SENSOR CONNECTOR
A-C9 THIS SCHEMATIC IS FOR THE C15 ON-HIGHWAY ENGINE (S/N: SDP1-822)
SECONDARY ENGINE DIAGRAM WIRING PART NUMBER 265-9115 CHG 12
SPEED/TIMING
SENSOR CONNECTOR
(CAMSHAFT) COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE WITH KEY
A-C7 IN OFF POSITION AND ENGINE NOT RUNNING.
TIMING CALIBRATION(TC)
PROBE CONNECTOR
SEE DETAIL C A-C12 DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS.

SEE DETAIL T IDENT HARNESS CHG


ARD BOUNDARY TEMPERATURE
SENSOR CONNECTOR A 290-8615 01 MAIN ENGINE HARNESS (HIGH MOUNT FUEL)
A-C21 A 286-8224 00 MAIN ENGINE HARNESS (MID MOUNT FUEL)
E 292-0645 00 INTERNAL HARNESS (AFT)
G 286-7949 00 SPARKPLUG WIRE
ARD TURBO OUTLET AND
FLAME DETECT H OEM JUMPER (DPF-DUEL)
TEMPERATURE J 292-0644 01 INTERNAL HARNESS (FORE)
SENSOR CONNECTOR P OEM JUMPER (DPF-SINGLE)
A-C22 V 287-2575 00 CGI MAF VENTURI TEMPERATURE HARNESS

NOTE A: WIRES TWISTED ONE TWIST PER 25mm.


NOTE B: FOR SPEEDOMETERS OR TACHOMETERS WITH A SINGLE SIGNAL INPUT
ENGINE CONTROL TERMINAL, EITHER ONE OF THE TWO SIGNAL OUTPUT LINES FROM
MODULE(ECM) P2 THE ECM CAN BE USED. LEAVE THE REMAINING LINE DISCONNECTED,
CONNECTOR DO NOT CONNECT TO GROUND.
A-C1
NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED.
NOTE D: THESE CONNECTIONS ARE UNSWITCHED, DIRECT CONNECTION
TO THE BATTERY IS NOT REQUIRED.
NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE
PARTICULATE TRAP #2 VOLTAGES ARE ZERO-CROSSING SQUARE WAVES. THE SPEEDOMETER
DUAL FILTER SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH OTHER.
CONNECTOR THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS
A-C26 OF EACH OTHER. MAXIMUM SIGNAL AMPLITUDE OF J1-36, J1-37,
J1-38, AND J1-39 IS +/- 10 VOLTS. AMPLITUDE WILL BE +/- 5 VOLTS
OR GREATER IF LOAD CURRENT IS LESS THAN 4mA.
NOTE F: IF AN ELECTRONIC SIGNAL IS PROVIDED IN PLACE OF A PASSIVE
MAGNETIC SENSOR, CONNECT THE ELECTRONIC SIGNAL INPUT TO
THE +SIGNAL PIN, THE -SIGNAL PIN SHOULD NOT BE CONNECTED
PRIMARY ENGINE OR GROUNDED WITH ELECTRONIC SIGNAL INPUTS.
SPEED/TIMING NOTE G: FOR HIGH FUEL FILTER MOUNT, WIRE G833 A46 WILL CONNECT TO
PARTICULATE TRAP #1
SENSOR CONNECTOR ENGINE OIL PRESSURE SINGLE FILTER SIDE 1 ON THE SPLICE. FOR MID FUEL FILTER MOUNT, WIRE
(CRANKSHAFT) SENSOR CONNECTOR OIL RECOVERY CONNECTOR G833 A46 WILL ATTACH TO SIDE 2 OF THE SPLICE (AS SHOWN).
A-C8 A-C4 PUMP CONNECTOR A-C25
A-C16 NOTE H: ARD GROUND WIRE IS PART OF SPARKPLUG WIRE P/N 286-7949.
NOTE Z: BLACK CONNECTOR (157-3584) IS KEYED AND REQUIRES ADAPTER
CABLE (157-4829) FOR CONNECTION TO SERVICE CABLES
(139-4166 OR 207-6845). GREY CONNECTOR (8T-8736)

TOP VIEW OF ENGINE REAR VIEW OF ENGINE LEFT SIDE VIEW OF ENGINE
CONNECTS DIRECTLY TO SERVICE CABLES (139-4166 OR 207-6845).

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