Doc. No. R-QC.11 Nov.

12

PT. Wahana
Perkasa Autojaya METALLURGICAL TEST CERTIFICATE
Certificate No.: 234476
CLIENT : PT. BORNEO MANDIRI INVESTMENT COMPANY :PT. WAHANA JAYA AUTOPERKASA
Open Die Forge Division
Address : Rukan Puri Square Blok C No. 7, Jl. Lingkar Address : Jl. Raya Pabuaran Desa Karang, Multi Recreation
Luar Barat Puri Mension, Pabuaran Subang, 41282, Jawa Barat Indonesia
RT.002/RW.001,Kembangan Selatan,
Kembangan, Jakarta Barat - 11610,
INDONESIA
Ref. certificate : EN 10204-3.1
Certificate No. : 5196 Date : 15/06/2015

DESCRIPTION OF ITEMS
PO No. : PO-BMI-2015-370 Grade : AISI 4130
Part Name : ROUND BAR AISI 4130 (DIA: 320mm x Material :-
1000mm) Spec
Part No. :-

JOB IDENTIFICATIONS
Job No. Heat No. HT Batch Sr. No. QTY
(HN) No. (Pcs)
L-1849 26514BDI- BDI- 1 1
987/BT2- 987/BT2-
878 878
STEEL MAKING PROCESS Electric Furnace
CHEMICAL ANALYSIS (Wt %)
Element C Si Mn P S Cr Ni Mo V Cu Fe
Spec 0.28 0.15 0.40 0.035 0.04 0.80- - 0.15 - - Base
REMARKS
0.33 0.30 0.80 max max 1.10
0.25
HN 0.286 0.26 0.65 0.007 0.002 1.05 0.11 0.21 0.006 0.13 Base OK
415983
Refer ABS, mill cert no.70470/1
MECHANICAL TEST RESULTS
Tensile test as per 0.2% PS UTS %EL on Charpy Impact V notch Hardness
%RA
Heat No. ASTM A370 (MPa) (MPa) 2GL at Temp. -18 C (Long) (HBW)
Specification Min 517 Min 655 Min 17 Min 35 Min avg value 27 J 197 - 237
212 J, 214 J, 210 J, (avg
Actual test result 645 786 22 77 229
212 J)
Q7C details Size
4x4x8 taken from
1/4T HT: 670 C,
415983
3hrs(WO), 650 C 4
Remarks : OK (Setsco Ref. MM-34855/LBY/1
hrs (AC) HT batch
no - BDI-987/BT2-
878
Forging ratio 4:1
SUPPLY CONDITION Hardening and tempering
FORGING RATIO 6:1
HEAT TREATMENT PROCESS: HARDNESS Sr. Hardness Value (HBW)
Remarks
TEST REPORT: No. 1 2 3 4
870 C Spec (HBW) : 1 217 229 207 217 OK
680 C
Temp. 3HRS 197 237
(C) 650 C Testing
machine King
Tester UB-31

hrs
Hardening (H) Tempering (T)
WQ / Water Quenching AC/Air Cooling
Sr. Batch No. Soaking time (hrs) Temp. WQ
No. (C)
BQ1 BT1 Hardening Tempering Before After
1 512 358 11 27 31 32 Hardness Check
Location

Temperature monitoring use Furnace Thermocouple (Method

A)
BQ1 : Bogie Furnace Quenching / BT1 : Bogie Furnace
Tempering
DIMENSIONAL INSPECTION REPORT:
Parameter & Spec (mm)
OD LG
REMARKS
Sr. No. 320-0+3 1000-0+3
Actual Dimension (mm)
1 323.00 1003.00 OK