ABB Switzerland Ltd HE

Archive No.: Rev. Date:

Factory Settings and Routine Tests - B 04-04-16
Responsible Department: Prepared and tested: Approved: Distribution: Lang.: Page:
PTUKX1/RP - EN 1/2

Valid for: Derived from: Replaces: Classification-No.: Document No. / File:

- - - 1KHD608525beTestReportNSD5
70.doc

Teleprotection Equipment

NSD570

Factory Settings and Routine Tests

According to Programming and Testing Instructions NSD570 1KHW000898

Project

ABB Order No.:

Station

Direction

Contents:
NSD570 Printout Equipment Settings 1 to ....
NSD570 System Test Report B1 to B5

Test conditions: Temperature range: 20 C to 35 C.

Basic test equipment:

PC with Windows NT, 2000 or XP
Software HMI570 (user interface program)
PCCOM 1 cable (1:1 serial RS-232) One male, one female plug Sub-D, 9 pin
Digital multimeter ABB Metrawatt M2012 or equivalent
Level meter General purpose (True RMS or selective)
Power supply unit 0...100 VDC General purpose
Oscilloscope BW 1 MHz Tektronix 2235 or similar
Optional test equipment:
Level transmitter PS-33 (Acterna) or equivalent
Selective level meter SPM-32 (Acterna) or equivalent
Storage oscilloscope Fs 1 Ms/s Tektronix 2430A or similar
Test box for teleprotection equipment MK11 (ABB)
Modem tester DT-24 (Acterna) or equivalent
RS-232 interface tester DV-24 (Acterna) or similar
Optical power meter 850 nm / 1310 nm WWG OLP-16C or equivalent
Optical attenuator ANDO AQ3150 or equivalent

We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to
third parties without express authority is strictly forbidden. ABB Switzerland Ltd, Utility Automation Systems
 Revision: Language: Page:
NSD570 System Test Report - EN 2/2 HE

Notes:

)
Please refer to document "Compatibility Requirements for NSD570" (1KHW000902) for compatibility
between software HMI570, firmware "Analog", firmware "Digital" and hardware of NSD570

Designations and abbreviations used:

Designation Meaning
( ...) Measured value
[ .. ] Programmed value
[ ]D Preferred setting (default)
[X ] Test passed or jumper is set
[ ] Not tested or jumper is not set
G3LR Module type
RTC Real time clock
LED Light Emitting Diode found on the front panel
HMI570 User Interface for NSD570 running on a PC/notebook
N1, , N84 Position in rack. Slot number N1, , N84
Rx Receiver
Tx Transmitter
PC Personal Computer or Notebook Computer
X100, , X701 Onboard connector of the plug in modules
X1, , X99 Connector designation of the optional connecting cables
PLC Power Line Carrier equipment (e.g. ETL500 series)

Safety Instructions

Please have a look in the Programming and Testing Instructions <NSD570> 1KHW000898.

ABB Switzerland Ltd, Utility Automation Systems Form 1KHD608525-EN

Rev. B
 Revision: Language: Page:
NSD570 System Test Report - EN B1/B5 HE

Test Permissible Test

No. Test procedure Test point value Units result

B1 General

B.1.1 Test conditions Temperature range 20 35 C [ ]

B.1.2 Visual checks before powering

the equipment
Correct wiring of protective earth G7BI PE wired [ ]
Correct wiring of power supply G3LH (unit 1 / unit 2) polarity ok [ ]
Equipment connected to adequate Via circuit breaker [ ]
voltage source B9AS or B9AV

B.2 Check power supply

Unit 1 Unit 2
DC battery voltage G3LH (+ to -) 38.4 300 V DC [ ] [ ]
AC mains voltage G3LH (L to N) 85.0 264 V AC [ ] [ ]
LED indication on the front panel G3LH (unit 1 / unit 2) green [ ] [ ]

B.3 Preparing the equipment

left right *
B.3.1 Connecting to the equipment Check communication TPE 1 /TPE 2 [ ] [ ]
between PC & NSD570
B.3.2 Download the configuration Download successful HExxxxxxAy.XML [ ] [ ]
B.3.3 Preparing the system for testing Set time and date no RTC alarm [ ] [ ]
Update jumper settings HMI570 [ ] [ ]
Update rack assembly HMI570 [ ] [ ]
Establish link Guard LED [ ] [ ]
left * right *
B.4 Change configuration If necessary
[ ] [ ]

B.5 Remarks for T-operation Adjusting level Analog T [ ]

Measuring T0 Normal T [ ]
Measuring T0 Inverse T [ ]

B.6 Configure Real Time Clock (RTC) left * right *

B.6.1 Setting real time clock Check PC time / date Actual / exact [ ]
Set time and date [ ] [ ]
Get time and date Actual / exact [ ] [ ]

B.6.2 Testing external real time clock

synchronization (if available) left * right *

External sync pulse only Set time and date [ ] [ ]

External GPS signal Adjust PC time / date Wrong time [ ] [ ]
Set time and date [ ] [ ]
Get time and date Actual / exact [ ] [ ]
Adjust PC time / date Actual / exact [ ] [ ]

"left" and "right" stands for NSD570 in the left half / right half of the rack (front view)
ABB Switzerland Ltd, Utility Automation Systems Form 1KHD608525-EN
Rev. B
 Revision: Language: Page:
NSD570 System Test Report - EN B2/B5 HE

Test Permissible Test

No. Test procedure Test point value Units result

B.7 Analog line interface

B.7.1 Transmitter left * right *
Guard level G3LA; X100/1-2 [ setting 2 ] dBm [ ] [ ]
Command level G3LA; X100/1-2 [ setting 2 ] dBm [ ] [ ]

If connected to PLC PLC protection input Max. level dBm ____ ____
-> reduce level setting if necessary G3LA; X100/1-2 measure level dBm (..) (..)

B.7.2 Power boosting / Boost output

Command level G3LA; X100/1-2 [ setting 2 ] dBm [ ] [ ]
Boost output activation G3LA; X100/5-6 with cmd. [ ] [ ]

B.7.3 Receiver
Guard level G3LA; X100/3-4 [ setting 2 ] dBm [ ] [ ]

B.8 Digital line interface

B.8.1 Transmitter / Receiver left * right *

Communication established G3LD/G1LE/G1LO acc. interface [ ] [ ]

B.8.2 Optical output power / optical

receiver sensitivity left * right *

Output power (Optical Direct Fiber G3LD/G1LO; X701/Tx [ -22 -17 ] dBm (..) (..)
or Optical FOX/OTERM only) (short haul)
G3LD/G1LO; X701/Tx [ -5 -1 ] dBm (..) (..)
(long haul)
Optical output power (Optical IEEE G3LD/G1LO; X701/Tx [ -16 -11 ] dBm (..) (..)
C37.94 only)
Max. attenuation (Optical Direct G3LD/G1LO; X701/Rx > 25 dB (..) (..)
Fiber or Optical FOX/OTERM only) (long haul)
Max. attenuation (Optical IEEE G3LD/G1LO; X701/Rx > 10 dB (..) (..)
C37.94 only)

B8.3 Address check left * right *

Change device address G3LD/G1LE/G1LO Local alarm [ ] [ ]

ABB Switzerland Ltd, Utility Automation Systems Form 1KHD608525-EN

Rev. B
 Revision: Language: Page:
NSD570 System Test Report - EN B3/B5 HE

Test Permissible Test

No. Test procedure Test point value Units result

B.9 Relay interfaces

B.9.1 Inputs
Input 1 G3LR U1, see N34 N40 N46 N52
Activate Input 1 (T/1) (T.../2) System settings V DC [ ] [ ] [ ] [ ]
Check LED Input 1 LED Input 1 ON N64 N70 N76 N84
[ ] [ ] [ ] [ ]

Input 2 G3LR U1, see N34 N40 N46 N52

Activate Input 2 (T/3) (T.../4) System settings V DC [ ] [ ] [ ] [ ]
Check LED Input 2 LED Input 1 ON N64 N70 N76 N84
[ ] [ ] [ ] [ ]

B.9.2 Outputs
Enforce action for G3LR U1, see N34 N40 N46 N52
Output 1 (T/5) (T.../6) System settings V DC [ ] [ ] [ ] [ ]
Check Output 1 closed N64 N70 N76 N84
Check LED Output 1 LED Output 1 ON [ ] [ ] [ ] [ ]

Enforce action for G3LR U1, see N34 N40 N46 N52
Output 2 (T/7) (T.../8) System settings V DC [ ] [ ] [ ] [ ]
Check Output 2 closed N64 N70 N76 N84
Check LED Output 2 LED Output 2 ON [ ] [ ] [ ] [ ]

Enforce action for G3LR U1, see N34 N40 N46 N52
Relay 1 (T/9) (T.../10) System settings V DC [ ] [ ] [ ] [ ]
Check Relay 1 closed N64 N70 N76 N84
Check LED Relay 1 LED Relay 1 ON [ ] [ ] [ ] [ ]

Enforce action for G3LR U1, see N34 N40 N46 N52
Relay 2 (T/12) (T.../13) System settings V DC [ ] [ ] [ ] [ ]
Check Relay 2 closed
N64 N70 N76 N84
Check LED Relay 2 LED Relay 2 ON [ ] [ ] [ ] [ ]

Test Permissible Test

No. Test procedure Test point value Units result

B.10 System alarm indication To be measured only

if requested left * right *

Activate alarm by interrupting LEDs "Local", LED to be ON [ ] [ ]

receive line connection "Receive"
State of alarm relay after G3LC; X102/1-2 (left) changed [ ] [ ]
programmed delay and X102/6-7 (right)
Deactivate alarm by restoring the LEDs "Local", LED to be [ ] [ ]
link "Receive" OFF
State of alarm relay after G3LC; X102/1-2 (left) changed [ ] [ ]
programmed delay and X102/6-7 (right)

ABB Switzerland Ltd, Utility Automation Systems Form 1KHD608525-EN

Rev. B
 Revision: Language: Page:
NSD570 System Test Report - EN B4/B5 HE

Test Permissible Test

No. Test procedure Test point value Units result

B.11 System functions

B.11.1 NSD570 loop test left * right *

Check actual HMI570 / Loop

transmission time TLink Test Button < 1.3*T0 ms (..) (..)

B.11.2 Command
transmission time left * right *

Command A Terminal, Refer to manual

Tx command A (T/...) (T.../) for rated value ms _______ _______
Rx command A (T/...) (T.../) Mean value T0 ms (..) (..)
Command B Terminal, Refer to manual
Tx command B (T/...) (T.../) for rated value ms _______ _______
Rx command B (T/...) (T.../) Mean value T0 ms (..) (..)
Command C Terminal, Refer to manual
Tx command C (T/...) (T.../) for rated value ms _______ _______
Rx command C (T/...) (T.../) Mean value T0 ms (..) (..)
Command D Terminal, Refer to manual
Tx command D (T/...) (T.../) for rated value ms _______ _______
Rx command D (T/...) (T.../) Mean value T0 ms (..) (..)
Command E Terminal, Refer to manual
Tx command E (T/...) (T.../) for rated value ms _______ _______
Rx command E (T/...) (T.../) Mean value T0 ms (..) (..)
Command F Terminal, Refer to manual
Tx command F (T/...) (T.../) for rated value ms _______ _______
Rx command F (T/...) (T.../) Mean value T0 ms (..) (..)
Command G Terminal, Refer to manual
Tx command G (T/...) (T.../) for rated value ms _______ _______
Rx command G (T/...) (T.../) Mean value T0 ms (..) (..)
Command H Terminal, Refer to manual
Tx command H (T/...) (T.../) for rated value ms _______ _______
Rx command H (T/...) (T.../) Mean value T0 ms (..) (..)

B.11.3 Command prolongation To be measured

time only if requested left * right *

Rx Command A See above Setting 0.25 x T0 ms (..) (..)

Rx Command B See above Setting 0.25 x T0 ms (..) (..)
Rx Command C See above Setting 0.25 x T0 ms (..) (..)
Rx Command D See above Setting 0.25 x T0 ms (..) (..)
Rx Command E See above Setting 0.25 x T0 ms (..) (..)
Rx Command F See above Setting 0.25 x T0 ms (..) (..)
Rx Command G See above Setting 0.25 x T0 ms (..) (..)
Rx Command H See above Setting 0.25 x T0 ms (..) (..)

ABB Switzerland Ltd, Utility Automation Systems Form 1KHD608525-EN

Rev. B
 Revision: Language: Page:
NSD570 System Test Report - EN B5/B5 HE

Test Permissible Test

No. Test procedure Test point value Units result

B.12 Display Panel left * right *

Connecting to the device G1LC <-> TPE 1/2 Counter readings [ ] [ ]

Return information TPE1/2 -> G1LC Loop Test time [ ] [ ]
Reset the display panel G1LC Back ABB intro [ ]

B.13 LAN Interface

Separate document G3LL <-> TPE 1/2 1KHW001289 [ ]

B.14 Concluding works left * right *

B.14.1 Reset counters

Reset all counters HMI570 All counters = 0 [ ] [ ]

B.14.2 Clear event recorder

Clear event recorder HMI570 1 event only [ ] [ ]

B14.3 Manual reset

Reset device HMI570 Reset / start up [ ] [ ]

B.14.4 Save the initial

configuration data ex
works
Upload/save config. HMI570 HexxxxxxBy.XML [ ] [ ]

B.14.5 Documentation
View/print configuration HMI570 # printout pages (..) (..)

B.14.6 Collect back tracing Barcode reader G7BI, G1LA, [ ] [ ]

data G3LC, G1LB,
G3LA, G3LD,
G3LR, G3LL,
G1LE, G1LO,
G3LH, G1LC

B.14.7 Mount covers Rack G7BI Front and back [ ] [ ]

Company: _________________________________

Department: _________________________________

Date: _________________________________

Signed: _________________________________

Visa: _________________________________

FAT Inspector: _________________________________

_________________________________

ABB Switzerland Ltd, Utility Automation Systems Form 1KHD608525-EN

Rev. B