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BRITISH STANDARD BS 5649-2:

1978
EN 40-2
Incorporating
Amendment No. 1

Specification for

Lighting columns
Part 2: Dimensions and tolerances

This European Standard EN 40-2 was given, as from 30 November 1978,


the status of a British Standard and will replace the relevant requirements of
BS 1308, BS 1840 and BS 3989 (see national foreword)

UDC 624.971:628.971:621.753.1
BS 5649-2:1978

Cooperating organizations

The European Committee for Standardization, under whose supervision this


European Standard was prepared, comprises the national standards
organizations of the following Western European countries:

Austria sterreichisches Normungsinstitut


Belgium Institut Belge de Normalisation
Denmark Dansk Standardiseringsraad
Finland Suomen Standardisoimisliitto, r.y.
France Association Franaise de Normalisation
Germany Deutsches Institut fr Normung E.V.
Ireland Institute for Industrial Research and Standards
Italy Ente Nazionale Italiano di Unificazione
Netherlands Nederlands Normalisatie-instituut
Norway Norges Standariseringsforbund
Portugal Repartio de Normalizao
Spain Instituto Nacional de Racionalizacin y Normalizacin
Sweden Standardiseringskommissionen i Sverige
Switzerland Association Suisse de Normalisation
United Kingdom British Standards Institution

This British Standard was


published under the authority Amendments issued since publication
of the Executive Board on
30 November 1978 Amd. No. Date of issue Comments
BSI 09-1999
3136 December Indicated by a sideline in the margin
1979
The following BSI references
relate to the work on this
standard:
Committee reference RDB/28
Draft for comment 74/41655DC

ISBN 0 580 10403 6


BS 5649-2:1978

Contents

Page
Cooperating organizations Inside front cover
National foreword ii
Brief history 2
Foreword 2
1 Scope and field of application 3
2 Post top columns, main dimensions 4
3 Columns with brackets, main dimensions 5
4 Door openings and cable entry slots 6
5 Column foundation, planting depth and base plate 7
6 Flange plate 8
7 Connection dimensions for lanterns 9
8 Tolerances 10
Annex 11
National particularities 11
National appendix A 11
National appendix B 11
National appendix C 12
Figure 1 4
Figure 2 5
Figure 3 Position of door and cable entry slot 6
Figure 4 Dimensions of cutout 6
Figure 5a 7
Figure 5b 7
Figure 6 8
Figure 7 8
Figure 8 8
Figure 9a 9
Figure 9b 9
Figure 10a 9
Figure 10b 9
Figure 11 10
Table 1 Factor G 11

BSI 09-1999 i
BS 5649-2:1978

National foreword

This BS/EN is being produced in the following Parts:


Part 1: Definitions and terms;
Part 2: Dimensions and tolerances;
Part 3: Materials1);
Part 4: Surface protection of metal columns1);
Part 5: Base compartment and cableways1);
Part 6: Loads1);
Part 7: Verification of structural design by calculations1);
Part 8: Verification of structural design by testing1);
Part 9: Special requirements for concrete columns1).
A further Part dealing with special requirements for plastics columns is in an
early stage of preparation.
BS 5649 will be issued in Parts as they are completed and approved, and until the
whole document is published it will not be possible to supersede the present
British Standards for lighting columns. As the Parts are issued recommendations
will be given for their implementation together with a list of clauses in the
existing standards which they will eventually supersede. It is hoped that a
gradual change-over will be obtained which will terminate with the total
withdrawal of the existing standards.
The British Standards affected are:
BS 1308:1970, Specification for concrete street lighting columns.
BS 1840:1960, Specification for steel columns for street lighting.
BS 3989:1966, Specification for aluminium street lighting columns.
It is anticipated that the affected clauses in the existing standards will be
withdrawn in accordance with the following timetable:
BS 1840 and BS 3989, One year from the publication of this Part of this standard.
BS 1308, Three years from the publication of Parts 6, 7, 8 and 9 of this standard.
In the interim period it is permissible for dimensions and tolerances for lighting
columns to be based on either the existing standards or on BS 5649-2. Purchasers
specifying lighting schemes during the interim period should, where possible,
permit either alternative.
BS 5649-2 covers some or all of the requirements also covered in the following
clauses of the existing British Standards:
BS 1308
1.1 Scope
1.8.2 Straightness tolerances
1.8.3 Column height and bracket projection
1.10 Bracket projection
1.11 Lantern fixing
1.12.1 Door and door opening
1.18 Service connections

1) In course of preparation

ii BSI 09-1999
BS 5649-2:1978

BS 1840
1 Scope
5 Tolerances
6 Doors and door openings
8 Base-plates
10 Service slots
11 Relative positions of door openings, service slots and bracket arms
12 Recommended depth of columns in the ground
13 Lantern fixing
BS 3989
1 Scope
6 Tolerances
8a) Doors and door openings
9 Base-plate
11 Service slot
12 Relative positions of bracket arm, door opening and service slot
13 Recommended depths of columns in the ground
14 Lantern fixing
This standard includes columns of height greater than those that were envisaged
in the scope of the existing BS 1308, BS 1840 and BS 3989. It is therefore
inappropriate to use the design loading requirements in these British Standards
for columns over 15 m in nominal height; for such columns the loading
requirements should be agreed between the purchaser and the supplier, pending
the issue of other Parts of this standard.
Advice regarding the choice of planting depth is given in National appendix B.
Convention. In this European Standard the comma has been used as a decimal
marker. In British Standards it is current practice to use a full point on the
baseline as the decimal marker.
A British Standard does not purport to include all the necessary provisions of a
contract. Users of British Standards are responsible for their correct application.
Compliance with a British Standard does not of itself confer immunity
from legal obligations.

Summary of pages
This document comprises a front cover, an inside front cover, pages i to iv,
the EN title page, pages 2 to 12 and a back cover.
This standard has been updated (see copyright date) and may have had
amendments incorporated. This will be indicated in the amendment table on the
inside front cover.

BSI 09-1999 iii


iv blank
EUROPEAN STANDARD EN 40-2
NORME EUROPENNE
Edition 1
EUROPISCHE NORM June 1976

UDC 624.971:628.971:621.753.1

Key words: Luminaire, lighting column, dimension, dimensional tolerance

English version

Lighting columns
Part 2: Dimensions and tolerances

Candlabres Lichtmaste
Dimensions et tolrances Masse und zulssige Abweichungen

This European Standard was accepted by CEN on 1976-06-30. The CEN


members are bound to adhere to the CEN Internal Regulations which specify
under which conditions this European Standard has to be given, without any
alteration, the status of a national standard.
Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN Central Secretariat or to
any CEN member.
This European Standard is established by CEN in three official versions
(English, French, German). A translation made by another member under its
own responsibility, in its own language, and notified to CEN has the same
status.
CEN members are the national standards organizations of Austria, Belgium,
Denmark, Finland, France, Germany, Ireland, Italy, Netherlands, Norway,
Portugal, Spain, Sweden, Switzerland and United Kingdom.

CEN
European Committee for Standardization
Comit Europen de Normalisation
Europisches Komitee fr Normung
Central Secretariat: rue de Stassart 36, B-1050 Brussels
Copyright reserved to all CEN members
EN 40-2

Brief history
This European Standard, drawn up by technical
committee CEN/TC 50 Lighting poles and spigots
(secretariat DIN), was submitted to the ballot of
CEN members in February 1976 with a view to its
adoption as a European Standard.
It was adopted as such by CEN on 30 June 1976 on
the strength of its acceptance by the following
member countries:
Austria, France, Germany, Ireland, Italy,
Netherlands, Portugal, Switzerland,
United Kingdom.

Foreword
In producing this Part of this standard it was
recognized that columns with nominal heights
and/or bracket projections not specified in this
standard will still be needed to replace columns in
existing lighting schemes. However, all columns for
new lighting schemes should be selected from the
nominal heights and bracket projections specified in
this document.

2 BSI 09-1999
EN 40-2

1 Scope and field application


This European Standard specifies the dimensions
and tolerances for a chosen series of lighting
columns adopted by CEN. It relates to post top
columns for post top lanterns as well as columns
with brackets for side entry lanterns.
The dimensional requirements are specified except
that the connection dimensions in clause 7
represent, for the time being, a recommended
choice. It is proposed to make them mandatory after
an interim period.

BSI 09-1999 3
EN 40-2

2 Post top columns, main dimensions (in metres)

Figure 1

4 BSI 09-1999
EN 40-2

3 Columns with brackets, main dimensions (in metres)

Figure 2

BSI 09-1999 5
EN 40-2

4 Door openings and cable entry slots (dimensions in millimetres)

Figure 4 Dimensions of cutout

Figure 3 Position of door4) and


cable entry slot
1) Supplementary dimensions for concrete columns.
2) For metal columns only.
3) It is recommended that this dimension be approximately 600, but in no case shall it be less than 300; no maximum is specified.
4)It is recommended that the door opening is positioned parallel to the bracket on the side away from the direction of traffic.
Figure 3 shows the position for right hand drive roads.

6 BSI 09-1999
EN 40-2

5 Column foundation, planting depth and base plate (dimensions in millimetres)

Figure 5a Figure 5b
1)
The planting depth, e, shall be selected from the values given in the table taking into consideration the calculations made
beforehand and the ground conditions.

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EN 40-2

6 Flange plate (dimensions in millimetres)

Figure 6 Figure 7 Figure 8


h c sa a d1 a
m min.
u5 260 8 200 M18
u 12 400 10 300 M24
400 300
u 20 20 M27
500 400

d 1a d2 la
min.
M18 22 400
M24 30 500
M27 33 700
a
These dimensions shall be checked by calculation.

8 BSI 09-1999
EN 40-2

7 Connection dimensions for lanterns (in millimetres)2)

d 1b l1

60 70
76 130
102 250

Figure 9a Figure 9b a
Post top lanterns

d 2b l2

42 100
100
60
250

Figure 10a

Figure 10b a

Side entry lanterns


a
This design does not apply to concrete columns.
b Diameters of steel spigots should be as given in the International Standard of ISO 64:1974 Steel tubes, outside diameters
for steel tubes of the nearest size.

2)
See clause 1.

BSI 09-1999 9
EN 40-2

8.4 Projection (without spigot)


2%
8.5 Fixing angle
The tolerance for the fixing angle of the lantern
fixing axis, from the horizontal, shall be 2 when
not under load; the deviation between the bracket
axis and lantern fixing axis shall also not
exceed 2.
8.6 Door opening and cable entry slot
For the opening dimensions: + 5 mm
0 mm
8.7 Column cross-section
8.7.1 Metal columns
Figure 11
8.7.1.1 Column circumference tolerance: 1 %
8 Tolerances 8.7.1.2 Deviation in shape
8.7.1.2.1 Circular cross-section: 3 % of the
8.1 Straightness
diameter calculated from the measured
x u 0,003 l; l = h + e circumference (disregarding a welded seam bead)
%x u 0,003 %l; %l W 1 m 8.7.1.2.2 Polygonal cross-section: 4 % of the
See Figure 11. nominal value over the flats of the polygon
Measurement shall be carried out in unloaded state 8.7.2 Concrete columns
(column lying horizontally). 8.7.2.1 Column circumference tolerance: 1 %
8.2 Total length of post top columns 8.7.2.2 Deviation in shape
8.2.1 Longitudinally welded columns Cross-section dimensional tolerances: 5 %, min.
With planted section: 0,5 % value 10 mm
or 25 mm 8.8 Connection dimensions for lanterns
With flange plate: 0,6 %
8.8.1 Length of lantern connection
(the greater value shall apply)
for l1 or l2: 2 mm
8.2.2 Seamless columns 8.8.2 Diameter of lantern connection (ungalvanized)
With planted section: 0,5 % for d1 or d2: see ISO 64:1974

or 50 mm
With flange plate: 0,6 %
(the greater value shall apply)
8.3 Total length of columns with brackets
Column with planted section: 1%
Column with flange plate: 1,2 %

10 BSI 09-1999
EN 40-2

Annex Alternatively, if the purchaser knows the soil


conditions before ordering, the equation in B.3 can
National particularities be used to calculate which planting depth would be
suitable and a decision taken, depending upon
In France it is admissible to use in addition to the
availability and cost, to use that planting depth or to
bracket projections fixed in clause 3 also the bracket use a shorter planting depth with a concrete or
projections w = 1 m and w = 1,5 m. selected infill.
National appendix A B.3 Calculation
a) Select planting depth.
The United Kingdom participation in the
preparation of this European Standard came under b) Calculate overturning moment due to full
the direction of the Road Engineering Standards design forces on the column about a fulcrum
Committee of BSI. The following organizations were located at 1/2 of the planting depth.
involved in the work on this standard: c) Multiply overturning moment by factor of
Aluminium Federation safety 1.25.
Association of Public Lighting Engineers d) The moment in c) should not exceed the ground
resistance moment (Mg) obtained from
British Plastics Federation
British Precast Concrete Federation Ltd. 3
GDP
M g = -----------------
British Steel Industry 10
Cement and Concrete Association where
County Surveyors Society G is a factor dependent on the ground in
Department of Transport which the column is planted
Design Council (in kN/m2 per m)
Values of G are given in Table 1.
Electricity Supply Industry in England and Wales
Institution of Highway Engineers D is the minimum diameter (or minimum
dimension across flats for multi-sided
Institution of Mechanical Engineers sections) of the section of the column in the
Institution of Municipal Engineers ground (in m)
Lighting Column Manufacturers Association P is the planting depth (in m)
Lighting Industry Federation Ltd.
Table 1 Factor G
National appendix B Planting depth G Soil type
B.1 Selection 630 Good: Compact, well graded sand and
The planting depth of a column shall be selected gravel, hard clay, well graded fine and
from the table in clause 5 for the nominal height coarse sand, decomposed granite rock and
required. soil. Good material should be well drained
and in locations where water will not stand.
B.2 Suitability
To check the suitability of the selected planting 390 Average: Compact fine sand, medium clay,
depth for the ground conditions at the site it is compact, well drained sandy loam, loose
suggested that the procedure given in B.3 should be coarse sand and gravel.
adopted unless a more sophisticated foundation Average soils should drain sufficiently well
design is utilized. Where the selected planting depth that water does not stand on the surface.
is shown to be too short, this may be overcome by 230 Poor: Soft clay, clay loam, poorly compacted
backfilling the excavation with mass concrete. The sand, clays containing a large amount of
effective diameter of the column may then be silt and vegetable matter, and made
assumed to be equal to the minimum diameter of the ground.
hole and the equation in B.3 can be used to calculate Poor soils will normally be wet and have
this diameter. poor drainage.

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EN 40-2

B.4 Back filling b) Steel columns complying with BS 1840:1960.


The approach in B.3 is based on the hole into which The loads from Table 3 of that standard increased
the column is placed being back filled with the by a factor of 2.0.
excavated material or with material of better c) Aluminium columns complying with
quality. All back filling material should be placed in BS 3989:1966. The loads from Table 4 of that
150 mm thick layers and should be well compacted. standard.
Where the hole is back filled with concrete, the
concrete should extend from the base of the column National appendix C References
to ground level. A duct, equal in size to the cable Clauses 7 and 8.8.2, make reference to
entry hole, should be formed through the concrete ISO 64:1974 Steel tubes, outside diameters for
filling using a suitable preformed lining tube. steel tubes of 42 mm, 60 mm, 76 mm and 102 mm
Where bituminous surfacing is used round the outside diameter. That standard gives actual
column, the top level of the concrete may be lowered outside diameters of 42.4 mm, 60.3 mm, 76.1 mm
by the thickness of the surfacing. and 101.6 mm without specifying tolerances.
B.5 Design loadings
Pending the issue of subsequent Parts of this
standard, which will give details of the design
loading for columns in particular zones of the
country, the following loading should be adopted for
calculating planting depths.
a) Concrete columns complying with
BS 1308:1970. The loads from Table 4 of that
standard.

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