Professional Documents
Culture Documents
BA 1390/27.2 E
(original operating manual)
Table of Contents
Manufacturers address
HOSOKAWA ALPINE
e200 LS BA 1390/27.2 E
Hardware
1 General Information................................................ 3
1.1 Operating manual.....................................................................................3
1.2 Personnel.................................................................................................3
1.3 Order-specific application.........................................................................4
1.4 Principle of operation...............................................................................5
1.5 Air jet sieve e200 LS................................................................................6
2 Safety....................................................................... 7
2.1 Safety notices...........................................................................................7
2.2 Directives.................................................................................................8
2.3 Safety equipment.....................................................................................9
2.4 Safety regulations..................................................................................10
2.5 Noise......................................................................................................12
2.6 Workplace..............................................................................................12
3 Technical Specifications...................................... 13
3.1 Main dimensions of air jet sieve.............................................................13
3.2 Main dimensions of accessories............................................................14
3.3 Air jet sieve.............................................................................................15
3.4 Test sieve...............................................................................................15
3.5 MultiPSU power pack for air jet sieve and vacuum cleaner...................16
3.6 Vacuum cleaner......................................................................................16
3.7 Small filter..............................................................................................17
3.8 Cyclone..................................................................................................17
3.9 Tools.......................................................................................................17
398000
4 Preliminary Procedures....................................... 18
4.1 Transport / storage.................................................................................18
4.1.1 Transport................................................................................................18
4.1.2 Intermediate storage..............................................................................18
4.1.3 Unpacking keep the original packaging material!................................18
4.2 Installation and connections...................................................................19
4.3 Balance connection................................................................................21
4.4 Printer connection..................................................................................21
4.5 Exchanging sieve types.........................................................................22
4.5.1 Standard sieves 203, sieves 200 and other brands.........................22
4.5.2 Micro-precision sieves 76....................................................................23
4.6 Nozzle exchange....................................................................................24
5 Maintenance.......................................................... 25
5.1 Cleaning and product removal...............................................................26
5.1.1 Air jet sieve.............................................................................................26
5.1.2 Test sieves.............................................................................................27
5.1.3 Vacuum cleaner......................................................................................28
5.1.4 Small filter..............................................................................................29
5.1.5 Cyclone with holder and wide-necked bottle..........................................31
5.1.6 Suction-side silencer..............................................................................33
5.1.7 Sensor filter for underpressure measurement........................................34
5.2 Regular inspections................................................................................35
5.2.1 Inspections to be carried out by the user...............................................35
5.2.2 Inspections to be carried out by HOSOKAWA ALPINE..........................36
1 General Information
1.1 Operating manual
This operating manual contains important information on how to operate the
machine in a safe, proper and effective manner. Making yourself conversant
with the operating manual will help to avoid safety hazards, reduce repair costs
and downtime, and increase the reliability and service life of the machine.
The supplied operating instructions for the accessories must also be observed.
The operating manual must always be available at the site of operations. It
must be both complete and fully legible.
The operating manual must be read and applied by every single person
charged with working on or at the machine.
These procedures include, for example:
Operation, including machine set-up, fault elimination during operation,
disposal of production waste, disposal of process materials,
maintenance, servicing and/or
machine transport.
1.2 Personnel
Use only qualified or trained personnel. Clear-cut responsibility must be de-
legated for machine operation, machine set-up, maintenance and servicing.
All personnel must be conversant with the prevailing standards, directives and
accident prevention regulations, with the principle of operation and operating
conditions of the machine, and must furthermore be able to recognise and
avoid safety hazards.
Work to the electrical equipment:
only by qualified electricians,
only when the machine or system is disconnected from the power supply
and secured against restarting.
bulk materials
to permit particle size analysis.
Any other application or the processing of a product(s) other than the
one(s) named above contravenes the order-specific application and is
thus prohibited.
1 3 4 6 5 2 7
12
10 11
398000
2 Safety
2.1 Safety notices
The following symbols and notices are used throughout this operating manual
to indicate information of particular importance:
WARNING
indicates a potentially dangerous situation.
Non-observance can lead to serious or even fatal injuries.
CAUTION
indicates a potentially dangerous situation.
Non-observance can lead to light or moderately severe inju-
ries.
NOTICE
indicates a potentially dangerous situation.
Non-observance can lead to machine damage or damage to
the environment.
398000
2.2 Directives
The machines design and equipment conform with the regulations, standards,
directives and specifications featured in the Manufacturer's Declaration or the
Declaration of Conformity.
Electrical equipment
The electrical equipment of the machine and system components conforms to
the VDE standards for plant and processing equipment with nominal voltages
of up to 1000 V (low-voltage directive); VDE 0100, 0113 (EN 60204, Part 1),
and 0660, in as far as the machine was delivered with complete electrical
equipment.
Accessories
Machine and system parts, safety devices, and electrical and measuring
equipment which do not form part of the delivery scope must also conform to
the EC directives, the relevant accident prevention regulations and the VDE
standards.
398000
Inspection procedures
Prescribed condition and location
Secure seating of connections
Prescribed function
The user is responsible for ensuring that the prescribed accident prevention
measures are carried out, the accident prevention regulations are adhered to.
and that the safety equipment is installed and in good working order at all times.
2.5 Noise
The machine belongs in the category of plant equipment whose noise emissi-
on generally reaches a level of 80 dB(A) or more (as defined in DIN 45 635).
The noise level generated by the machine is governed by various factors, e.g.
type of product, site of machine installation, etc.
It is therefore impossible to quote a generally valid sound pressure level.
When operating the machine within the European Union, the EC Directi-
ve2003/10/EC (dangers caused by noise pollution at the workplace) must be
observed, and when operating the machine in Germany, the regulation on
noise BGV B3 issued by the relevant trade association must also be
observed in addition.
In other countries, the respective national standards and directives must be
observed.
If the noise emission exceeds the max. level of 85 dB(A), the directive RL
2003/10/EC dictates a number of mandatory measures, among them the use
of suitable ear protectors.
The main source of noise with this system is the vacuum cleaner. By applying
suitable measures, e.g. screening off the vacuum cleaner behind a noise-
absorption panel, the sound pressure level can be reduced significantly.
2.6 Workplace
The workplace for the operating personnel is in front of the installation table.
The workplace must be kept clear and uncluttered at all times.
398000
3 Technical Specifications
3.1 Main dimensions of air jet sieve
398000
Figure 3.2-1: Main dimensions of vacuum cleaner, small filter and cyclone
3.5 MultiPSU power pack for air jet sieve and vacuum clea-
ner
The power pack is inserted vertically into the side of the vacuum cleaner
Weight approx. 1.0 kg
Cable length (power pack to air jet sieve) approx. 2.5 m
Protection class as per EN 60529 IP 54
Electric power supply (see also nameplate on power pack):
Input (IN)
Voltage 100 250 VAC
Frequency 50 60 Hz
Amperage 100 230 V: 10 A
250 V: 15 A
Earthing contact "Schuko" connector
Power consumption in stand-by mode (air jet sieve + power pack) < 1.5 W
Output (OUT 1) air jet sieve
Voltage / amperage 24 VDC / 3 A SELV
Voltage / amperage 9 VDC / 1 A SELV
3.8 Cyclone
To permit recovery of the fines
Dimensions see Fig. 3.2-1
Volume approx. 2.2 dm2
Capacity of wide-necked bottle approx. 1.0 dm3
Pressure drop approx. 1500 Pa
Weight (incl. bottle and support) approx. 7 kg
Additional delivery scope:
Support
Wide-necked bottle 1 dm3
Spiral hose 2 m long
3.9 Tools
All assembly and maintenance work can be carried out with standard trade
tools.
Included in delivery scope:
1 off plastic rapping hammer Order no. 009 932
1 off cleaning brush Order no. 328 110
398000
4 Preliminary Procedures
4.1 Transport / storage
4.1.1 Transport
Transport
The air jet sieve must not be knocked, shaken or thrown through the air during
transport.
If the temperature fluctuates strongly during transport (e.g. during air transport),
the air jet sieve must be protected against condensation to prevent damage
to the electric components.
When transporting the machine, the 89/655/EEC directive on the use of
technical equipment or the corresponding national standards and directives
must be observed.
Packaging
The packaging was selected to suit the means of transport and conforms with
the prevailing packaging directives.
If returning the air jet sieve for servicing procedures, always use the original
packaging. Liability reasons dictate that we are unable to accept an air jet
sieve and accessories that are returned to us in non-original packaging.
100-250 V
50-60 Hz MultiPSU
power pack
Ein /
Aus Air jet sieve
e200 LS
ON /
OFF
Vacuum cleaner
USB
Balance*
Cyclone*
* optional
398000
Figure 4.2-1
Balance Other pos- Baud- Pari- Stop- Data- Hand- Type of communi-
name sible types rate ty bits bits shake cation
Sartorius ED-, EA-, 1200 Odd 1 7 Request- SBI
TE-Serie EB-, GD-, ToSend
GE-, TE-,#
Sartorius 1200 Odd 1 7 Request- SBI
BL-Serie ToSend
Sartorius 1200 Odd 1 7 Request- SBI
LP ToSend
Sartorius MSA-,# 9600 Odd 1 8 Request- SBI
Cubis- ToSend
Serie
Mettler ML, MS-S, 9600 None 1 8 XonXoff Para.: RS232 =
NewClas- MS-L, JP, HOST; Para.: SYN-
sic Line JS, XS, XP CHRON = AUS
Mettler 9600 None 1 8 XonXoff Para.: RS232 =
B-S Line HOST; Para.: SYN-
CHRON = AUS
Mettler B PB 9600 None 1 8 XonXoff Para.: RS232 =
Line HOST; Para.: SYN-
CHRON = AUS
Kern PES / PEJ 1200 None 2 8 None Para.: n.Pr.F. = 2
PES/PEJ possibly also (3 = Default)
Rice Lake
balances too
Ohaus 2400 None 1 7 off Druck Men
Pioneer
A1 Housing
A2 Gear shaft
A3 Antenna
A4.1 Test sieve
A4.2 Cover
A4.3 Nozzle
A4.4 Adapter ring
398000
Figure 4.5-1
A1 Housing
A2 Gear shaft
A4.4 Adapter ring
A5.1 Test sieve 76
A5.2 Cover
A5.3 Nozzle
A5.4 Adapter ring for 76
Figure 4.5-2
398000
A1 Housing
A2 Gear shaft
A3 Antenna
A4.1 Test sieve
A4.2 Cover
A4.3 Nozzle
A4.4 Adapter ring
Figure 4.6-1
398000
5 Maintenance
Pay attention to the safety regulations in Section 2.4!
WARNING
The rotating machine parts (nozzle) can cause serious
injuries when opening or reaching into the machine.
Injuries possible if product is inhaled or gets into the
eyes.
Never open the cover to remove the test sieve or micro-
precision sieve until the machine has come to a complete
standstill and the vacuum cleaner has been switched off.
Wait until the vacuum cleaner has run down.
398000
NOTICE
Sieve damage or destruction.
These test sieves are extremely sensitive and must never be
cleaned with a cloth or brush, etc.
Clean the sieves in an ultrasonic bath.
Then rinse the sieves with clear water and use compressed air to care-
fully blow out the sieve deck so that there are no residues.
Drip-dry for about 5 minutes and then allow to dry for approx. 30 minutes
at max. 100C.
Dislodge any trapped particles by tapping the sieve frame lightly against
a wooden or aluminium surface.
D1 Filter bag
D5 Filter cover
D7 Frame
D8 Pipe clip
D9 Cable tie
D10 Filter ring
D15 Seal
398000
Installation
Check the seals for damage and exchange if necessary.
Locate the cyclone top section (E2) on the cyclone bottom section (E1)
and secure in place with the clamping ring (E5).
Replace the spiral hoses.
E1 Cyclone bottom
section
E2 Cyclone top section
E3 Wide-necked bottle
E5 Clamping ring
E6 Clamping ring
E7 Bottle connection
Figure 5.1-3
398000
A6 Suction-side silencer
A7 Cover
A8 Cover
A10 Knurled screw
Figure 5.1-4
398000
A7 Cover
A9 Sensor filter
Figure 5.1-5
398000
Cyclone
Check the sealing surface of the glass bottle for wear or damage;
exchange if necessary.
Check all seals for damage and function; exchange if necessary.
All spiral hoses
Check for permeability, damage, cracks, and kinks; exchange if
necessary.
Balance
Regular servicing in accordance with the manufacturer's instructions.
398000
2 Operation.......................................................................... B-6
2.1 Overview sequence of a sieving analysis.....................................B-6
3 User Interface eControl................................................... B-7
3.1 Main menu..........................................................................................B-8
3.2 Sieving................................................................................................B-9
3.2.1 Sieving (only applicable for eControl Basic)).................................................. B-9
3.2.2 Sieving*......................................................................................................... B-10
3.3 Evaluation.........................................................................................B-15
3.3.1 Mesh scale data............................................................................................ B-15
3.3.2 File name for storage.................................................................................... B-16
3.3.3 Display in the form of a graph....................................................................... B-17
3.3.4 Printing.......................................................................................................... B-19
3.4 Sieve set*..........................................................................................B-20
3.4.1 Sieve set....................................................................................................... B-20
3.4.2 Load sieve set............................................................................................... B-20
3.5 Sieve set management*...................................................................B-21
3.5.1 Deleting a sieve siet...................................................................................... B-22
3.5.2 Creating a new sieve set............................................................................... B-23
3.5.3 Importing and exporting sieve sets............................................................... B-27
3.6 Configuration....................................................................................B-29
3.6.1 Settings......................................................................................................... B-30
3.6.2 System data.................................................................................................. B-40
3.7 Archive*.............................................................................................B-41
3.7.1 Locate sieve data.......................................................................................... B-41
3.7.2 Exporting an archive..................................................................................... B-42
3.8 Log-in (eControl Plus variant).........................................................B-43
398000 / Version 00.09
1 Sieving Methods
1.1 Sieving method overview
The e200 LS Lite differentiates between the standard and the Swiss sieving
method.
Each method also knows the difference between sieving without and with
consideration of the weight of the sieve, i.e. without sieve tare and with
sieve tare.
The method to be used should be determined at the time of defining the set of
sieves (Page B-21). If a sieving process is carried out without a set of sieves,
the settings in the configuration menu (Page B-36) apply.
Dependent on whether you weigh the sieve residue without or with the test
sieve, the program differentiates between two different sieving sequences:
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
etc. etc.
Figure 1.3-1
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Dependent on whether you weigh the sieve residue without or with the test
sieve, the program differentiates between two different sieving sequences:
Advantages
Every test sieve can be prepared in advance with a full batch of weig-
hed material (e.g. in the case of toxic substances under application of a
suction unit).
During sieving, it is not necessary to transfer the material to another test
sieve.
The residue on the test sieve is not needed for other sieving operations
(advantage if, for example, the material is hygroscopic).
Any residues in the test sieve do not influence the result provided that
the test sieve is always weighed as well at the same time.
Disadvantage
The batches of weighed material must be prepared in advance for every
sieving operation (max. difference between batches 5%).
398000 / Version 00.09
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
etc. etc.
Figure 1.3-2
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
2 Operation
Pay attention to the safety regulations in Part A.
CAUTION
Injuries possible if product is inhaled, comes into con-
tact with the skin or gets into the eyes. Exercise particu-
lar care if processing harmful or toxic substances!
Wear protective clothing to suit the hazard class of the
product (gloves, face mask, protective overalls, etc.).
Recurring steps
1. Carry out the sieving (Page B-9).
2. If necessary: save analysis to memory, analyse and print it out (Page
B-15).
Switch off
1. Select the main menu.
2. Switch the air jet sieve to stand-by.
3. In the case of prolonged interruptions (e.g. annual company shut-down
or the like), additionally switch off the switch on the power pack and dis-
connect the electric cable from mains power.
398000 / Version 00.09
Information
Shows the address of the manufacturer
Sieving (Page B-9)
Sieving operations.
Configuration (Page B-29)
Setting the system parameters.
Archive* (Page B-41)
Managing the data resulting from sieving operations.
Sieve set management* (Page B-21)
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
3.2 Sieving
3.2.1 Sieving (only applicable for eControl Basic))
Sieving This description applies only to the eControl Basic variant and
activated sieving lite function (Page B-32).
In this configuration, sieving is restricted to the basic functions
Main menu and all evaluation functions are switched off.
The application is, for example, when sieving operations that do
Sieving not need to be logged are repeated often.
Pause
Interrupt the actual sieving process.
Stop
Stop the actual sieving process before the sieving
time has expired.
Start (not shown here)
Restart the sieving process.
Main menu
Cancel and back to main menu (Page B-8).
A confirmation prompt makes it possible to return to
398000 / Version 00.09
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
3.2.2 Sieving*
Balance
Either adopt the weight from the balance or enter the
value manually.
Sieve set
Load a sieve set (Page B-20).
Graphical display
Displays the data of the mesh scale in the form of a
graph (Page B-17).
Mesh scale data
Displays the data of the mesh scale in tabular form
(Page B-15).
Main menu
Cancel and back to main menu (Page B-8).
A confirmation prompt makes it possible to return to
the actual menu (not shown here).
398000 / Version 00.09
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Back
Back to the last step.
Time
Set the sieving time (without sieve set).
Underpressure
Set the underpressure (without sieve set).
Start
Start the sieving process.
398000 / Version 00.09
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Sieving he air jet sieve terminates the sieving process once the sieving
T
Performing a sieving time has elapased. The current values for sieving time and
process underpressure are shown on the display in grey print.
If necessary: Press to interrupt sieving. The sieving time
is also interrupted during the pause.
Press to resume sieving (not shown here).
Stop
Stop actual sieving process before the sieving time
has elapsed.
Pause
Interrupt the actual sieving process.
Start (not shown here) sieving.
Resume the sieving process.
(Page B-17), (Page B-15), (Page B-8)
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Back
Back to the previous step.
Balance
Either adopt the weight from the balance or enter the
value manually.
(Page B-17), (Page B-15), (Page B-8)
398000 / Version 00.09
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Sieving The sieve set* specifies whether the residue or the undersize
Residue / undersize will be calculated. If no sieve set is loaded, the specifications in
the configuration/settings menu apply (Page B-31).
Select the mesh scale for the next sieving process.
Last sieving process (end of mesh scale):
Without sieve set: Press to terminate the mesh scale.
With sieve set: Once the last test sieve has been used, the
display changes to the mesh scale data menu (Page B-15).
Back
Back to the previous step.
New sieving process
Perform the next sieving process of the current mesh
scale with the coarser test sieve.
Terminate the current mesh scale and retrieve the
mesh scale data menu (Page B-15).
(Page B-17), (Page B-15), (Page B-8) 398000 / Version 00.09
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
3.3 Evaluation
3.3.1 Mesh scale data
Mesh scale data he display shows the data in the form of a table during and
T
after completion of a mesh scale.
Main menu
Display of results:
Sieving Framed in green: result within tolerance
Framed in red: result out of tolerance
Mesh scale Not framed: no tolerance specified
data
Specify limit values when generating or altering a sieve set
(Page B-23).
Calculation method:
Result displayed in [g] or (%)
Save to memory
Save the mesh scale data to memory (archive) or to a
USB flash drive.
Start a new mesh scale
A query makes it possible to save the current mesh
scale to memory.
(Page B-17), (Page B-8)
398000 / Version 00.09
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
File name To save the mesh scale data to memory, designate a file name
for storage and if required enter Comment 1 and 2 plus the name of the
generator. Input using the superimposed keyboard (not shown
here). In the case of a password-protected system, the genera-
Sieving tor is specified**.
Mesh scale
data
Save to memo-
ry
File name
Max. 32 characters, umlauts permitted.
No file name extension permitted (is automatically
generated).
No special characters permitted (/ \ < > * . ? | : ;).
Generator
All characters valid, max. 128 characters.
Comment 1
All characters valid, max. 128 characters.
Comment 2
All characters valid, max. 128 characters.
Adopt
Adopt selection and open next menu.
398000 / Version 00.09
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Graph A graph can be plotted during the sieving process using the
current values or with values retrieved from the archive.
After pressing , a selection window appears which allows
Main menu you to select the type of representation (cumulative curve,
Sieving RRSB graph, bar chart):
Graph
Cumulative Shows the data of the actual mesh scale as a cumulative curve.
curve
RRSB graph Shows the data of the actual mesh scale as a curve with a
double-logarithmic vertical axis.
398000 / Version 00.09
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Bar chart Shows the data of the actual mesh scale as a bar chart.
The portion of a specific grade related to the entire sample
is shown in the form of a bar chart. One grade thereby is the
amount of particles that are larger then Sieve A but smaller than
Sieve B.
Save to memory
Save the mesh scale data to memory (archive) or to a
USB flash drive.
Back to the previous menu.
(Page B-17), (Page B-15), (Page B-8)
398000 / Version 00.09
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
3.3.4 Printing
Printing Output of the data of the current mesh scale to a PDF file or to
a printer.
Main menu
Sieving
Terminate sie-
ving
Save to memo-
ry inc. file name
Print
File name of print file
If necessary, enter the name of the print file.
Output as a PDF file
Saves the file under the indicated file name in the
specified network directory in PDF format.
Output to printer
Sends the mesh scale data to the connected printer.
Cancellation and start of a new sieving process.
The current mesh scale is not saved to memory.
398000 / Version 00.09
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
3.4.2 Load sieve Select the desired sieve set by touching it on the screen.
set Press to load the selected sieve set for the next sieving
process.
Main menu
Sieving
Sieve set
Back
Back to the previous step.
Adopt
Adopt selection and open next menu.
398000 / Version 00.09
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Main menu
Sieve set ma-
nagement
Back
Back to the previous step.
Delete sieve set
(Page B-22)
New sieve set
(Page B-23)
Copy sieve set
Procedure as with New sieve set menu (Page B-23),
most of the fields still contain the old data.
Import a sieve set
(Page B-27)
Export a sieve set
(Page B-27)
398000 / Version 00.09
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Deleting a sieve set Deleting sieve sets that are no longer needed.
Main menu
Sieve set ma-
nagement
Delete sieve
set
Back
Back to the previous step.
Select all sieve sets.
Cancel selection.
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
New sieve set A sieve set contains specifications for the entire sieve set (main
Main parameters parameters) as well as those which apply only to the respective
test sieve (sieve parameters).
(Page 1)
Main menu
Sieve set ma-
nagement
New sieve set
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Once the last point has been defined, a menu opens which
permits the sieve-specific parameters to be fixed.
398000 / Version 00.09
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Adopt
Saves the data to memory and closes the menu.
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Define values:
Adopt values
Saves the values to memory and closes the menu..
Display of results:
Framed in green: result within tolerance
Framed in red: result out of tolerance
Not framed: no tolerance specified
398000 / Version 00.09
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Importing a sieve set Sieve sets can also be created externally, e.g. with a PC. Re-
commended procedure:
Export a sieve set that is similar to the new one.
Sieve set management Load the sieve set file into a standard editor on the PC, edit
it as desired and store under a new name (ASCII file, .CSV).
Import a sieve
set Import the new sieve set file into the air jet sieve.
A USB flash drive, for example, can be used as the data carrier.
Specify the destination for memory storage in the configuration/
settings menu (Page B-31).
Back
Back to the previous step.
Select all sieve sets.
Cancel selection.
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Exporting sieve sets The sieve set selected by touching it on the screen is exported.
Specify the destination for memory storage in the configuration/
settings menu (Page B-31).
Sieve set management
Export a sieve
set
Back
Back to the previous step.
Select all sieve sets.
Cancel selection.
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
3.6 Configuration
Configuration Display and management of system data.
Main menu
Configuration
Settings
Specifications for sieving process, memory location,
etc.
System data
Shows the system data.
Settings ofseite sieve cleaning and service counters.
Service (password-protected, reserved exclusively for
the manufacturer).
Update
Update or upgrade of eControl.
Changes the eControl variants (code required).
Main menu
Cancel and back to main menu (Page B-8).
398000 / Version 00.09
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
3.6.1 Settings
Settings These are the set values that eControl applies if no sieve set
(Page 1) (Page B-20) is loaded.
Main menu
Configuration
Settings
Menu language:
German / English / French...
Connected balance
Sartorius BL310 / Sartorius.... / ....
Calculation method:
Undersize / residue (%)
Sieving method:
Standard / Swiss (Page B-2), (Page B-4)
Automatic sieve identification:
ON / OFF
Back to configuration menu (Page B-29).
Main menu
Cancel and back to main menu (Page B-8).
398000 / Version 00.09
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Settings
(Page 2, continued)
Main menu
Cancel and back to main menu (Page B-8).
398000 / Version 00.09
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Settings
(Page 3, continued)
Evaluation
Set the evaluation parameters, e.g. RRSB, RMM, etc.
(Page B-38)
IP address of air jet sieve (Page B-39)
Main menu
Cancel and back to main menu(Page B-8).
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Network
Network address
\\PC name\folder (the folder must be released and
total access must be permitted)
If the air jet sieve cannot access the network address,
the log-in window appears.
Eliminate the cause (PC not switched on, network
cable defective or disconnected, access authorisation
inadequate, etc. ) of the faulty connection.
User name
Password
Main menu
Cancel and back to main menu (Page B-8).
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Main menu
Configuration
Settings
Printer connec-
tion
Network address
if using a network printer.
Set the port
if using a switch.
Printer interface settings
Wherever possible, keep to the recommended default
values.
Logo in print-out
New logo: save the logo file (BMP or JPG, 132x41
pixel) to a flash drive and connect it up to the air jet
sieve. eControl adopts the new logo file subsequent to
a query.
Insert a bar chart (Page B-17) in the print-out.
Yes / No
Back to configuration menu (Page B-29).
Main menu
398000 / Version 00.09
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Main menu
Configuration
Settings
Cleaning counter:
If activated, eControl issues a message as soon as
the interval set between the cleaning cycles has expi-
red (Page B-40).
Inspection counter:
functions analogously to the cleaning counter above.
Sieve data table
(see following page)
Back to configuration menu (Page B-29).
Main menu
Cancel and back to main menu (Page B-8).
398000 / Version 00.09
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Settings Set the mesh width, sieving time and underpressure. Assuming
(continued) no sieve set (Page B-20) is loaded, eControl uses these values
as default values.
Sieve, sieve data table
Main menu
Configuration
Settings
Sieve data
table Add a new test sieve.
Opens a menu where the desired values can be
entered.
Select the mesh width unit (m / ASTM no. / Tyler
Mesh).**
A keyboard appears. Enter mesh width, sieving time
and underpressure one after the other, confirming
each setting with the return key .
Input ranges
Mesh width: 1 to 15000 m
Sieving time: 0:10 to 29:59 min:sec
Underpressure: 1500 to 9900 Pa
Delete the test sieve entry.
Adopt values
Saves the settings to memory and closes the menu.
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Main menu
Configuration
Settings
Setpoint values
activate / deactivate
Main menu
Cancel and back to main menu (Page B-8).
398000 / Version 00.09
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Main menu
Configuration
Settings
Evaluation
Main menu
Cancel and back to main menu (Page B-8).
398000 / Version 00.09
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Main menu
Configuration
Settings
IP e200LS
Main menu
Cancel and back to main menu (Page B-8).
398000 / Version 00.09
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
First usage
Date of the first sieving process using this test sieve.
Next service
Date when the next service is due. As soon as the
date is reached, a message appears in the display.
Usage counter
Number of sieving processes carried out.
Cleaning counter
Counts the sieving processes since the last cleaning
procedure.
Reset the counter to zero after every cleaning proce-
dure.
Cleaning cycle
Number of sieving processes after which the test
sieve needs to be cleaned. A message appears in the
display as soon as the interval between the cleaning
cycles is reached.
Main menu
Cancel and back to main menu (Page B-8).
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
3.7 Archive*
3.7.1 Locate sieve data
Archive The search for sieve data in the archive is performed according
Locate sieve data to the storage date. Locate the date of storage as follows:
Select the year by pressing (yyyy)
Select the month with
Main menu
Select the day with
Archive
Once the storage date has been selected, the system displays
all mesh scales that were generated on the given date.
Back
Back to the last step.
Export achive (Page B-42)
Main menu
398000 / Version 00.09
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Exporting an archive All data in the selected mesh scales can, for example, be co-
pied onto a USB flash drive. Specify the destination for memory
storage in the configuration/settings menu (Page B-31).
Main menu
Archive
Export archive
Back
Back to the last step.
Select all sieving processes.
Cancel selection.
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Main menu
Log-in
Select user
(see (Page B-46) for new users)
Enter password
Click anywhere in the line to select the keyboard
Confirm input
Forward to selected menu.
Change password (see next page)
Cancel
Back to previous step.
398000 / Version 00.09
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Main menu
with every log-in mask
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Main menu
Cancel and back to main menu (Page B-8).
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Main menu
User administ-
ration
User name
Click anywhere in the line to select the keyboard.
Maximum 20 characters, umlauts permitted. No spe-
cial characters permitted (/ \ < > * . ? | : ;).
Password
Specify password. New users must specify their own
password the first time they log in.
Minimum 8 characters, maximum 16 characters, um-
lauts permitted. No special characters permitted (/ \ <
> * . ? | : ;).
Level
Select the level for the new user.
Lifespan of password
Setting for lifespan of password.
Input range: 1 to 180 days
Automatic log-out
If the set time elapses without any interaction with
the display, eControl performs a log-out procedure.
The remaining time is indicated at the top right of the
display.
Input range: 1 to 45 minutes
Back
Back to previous step.
Save to memory
Data are stored at the designated network address.
398000 / Version 00.09
Main menu
Cancel and back to main menu (Page B-8).
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Memory location:
Customers own network (Page B-33).
File format: PDF
File name: 00000000_log_e200ls.pdf
The counter increases automatically by 1 with every new file.
Applicable regulations
For Europe, the most important regulatory requirements and
documents on the state of the art in science and technology
to do with computer validation are the Ordinance on the Ma-
nufacture of Medicinal Products and Active Pharmaceutical
Ingredients (AMWHV), the EU GMP Guidelines, Appendix 11,
and 21 CFR (Code of Federal Regulations) Part 11 for the USA.
Important as internationally applicable state of the art in science
and technology are the PIC/S document PI-011 Good Practice
for Computer-Based Systems in Regulated GxP Environments
and the GAMP 5 (Good Automated Manufacturing Practice)
issued by ISPE.
398000 / Version 00.09
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
4 Reference to Standards
The eControl software takes the following German standards into account:
DIN 66165 Part 1
Partikelgrenanalyse; Siebanalyse; Grundlagen
DIN 66165 Part 2
Partikelgrenanalyse; Siebanalyse; Durchfhrung
DIN 66141
Darstellung von Korn-(Teilchen-)grenverteilungen; Grundlagen
DIN 66145
Darstellung von Korn-(Teilchen-)grenverteilungen; RRSB-Netz
DIN V 12 900-1
Labordatenkommunikation - Part 1:
Punkt-zu-Punkt-Verbindung mit RS-232; Physikalische Festlegungen
DIN V 12 900-3
Labordatenkommunikation - Part 3:
Gerteprofile fr Laborgerte
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
Additional information:
4.5 Standards.............................................................................................C-9
Micro-precision sieve 76 mm
Table 1.0-1
*NOTE The quoted values are reference values only and can vary
considerably dependent on the product being sieved. Be sure
to observe Sections 1.1 1.5!
1.3 Underpressure
The underpressure needed for a sieving process is determined by the mesh
width of the inserted sieve. Generally speaking, this value should be between
5000 and 7000 Pascal for -76-mm micro-precision sieves, and between the
values shown in Table 1.0-1 (min. values) for standard sieves. (Note: 1 mbar
= 10 mmWG = 100 Pa.)
Determine individual settings for specific materials by running trials.
Always use the lowest operating pressure possible when sieving materials
of high friability.
See Part B for details of setting the underpressure.
The actual underpressure is indicated on the display of the air jet sieve.
398000
Case A
Case B
Time [min]
As can be seen in the above graph, the weighed batch is sieved with the
residue being weighed after every elapsed minute of sieving time. In Case
A, this residue becomes constant after a certain time; the sieving time in this
example should be set at 4 minutes or longer. The setting is more difficult in
Case B because the product displays a progressively slight reduction of the
sieve residue. This case arises, for example, if abrasion is present. A sieving
time must lie in the flat part of the curve, i.e. 3 minutes in this case.
2.2 Agglomerates
If lumps start to form, use a soft brush to disintegrate them with the sieving
process interrupted. Be careful not to damage the sieve gauze!
Documentation
The results must be recorded together with the respective peripheral condi-
tions, and it must be possible where necessary to draw on these measuring
results.
To ensure that the above requirements are met, a number of different points
must be fulfilled:
The sieving machine and auxiliary units must be in good working order.
This must be checked regularly.
The test sieves must be free from damage and significant soiling. The
sieves must be checked and cleaned regularly.
The detailed sieving parameters must be recorded in writing. The opera-
tor must observe the parameters carefully.
Besides the measured particle size, the documentation must also inclu-
de the peripheral conditions, sieving parameters and sample identificati-
on.
The entire sieving procedure, the control of the measuring equipment
and the documentation must be specified in detail.
398000
4.4 Literature
[1]: Otto Lauer, Zur Reproduzierbarkeit der Analysensiebung im Feinbereich,
Alpine special print 39
[2]: Otto Lauer, Grain Size Measurements on Commercial Powders, Alpine
[3]: DIN paperback book 133 - Partikelmetechnik
4.5 Standards
Air jet sieving fundamental principles
DIN 66165-1, edition:1987-04
Particle size analysis; sieve analysis; general principles
398000
Table of Contents
1 Spare parts................................................................
1.1 Spare parts drawing EZ 1390-27.xx...........................................................
1.2 Spare parts list EL 1390-27.xx-xx..............................................................
2 Certificates................................................................
2.1 Declaration of Conformity (2006/42/EC)....................................................
398000
1
Blattzahl
09.12 2
Bei Bestellung von Ersatzteilen Ersatzteilzeichnung
Maschinentyp, Maschinen-Nummer und Bestell-Nummer angeben. Spare parts drawing
When ordering spare parts please specify Voir schma des pices de rechange
machine type, serial number and order number.
Si vous commandez des pices de rechange, veuillez bien indiquer
le type de machine, le numro de srie ainsi que, le numro de la commande.
EZ 1390 - 27.02
Blatt-Nr.
2
Blattzahl
2 09.12
Item Order No. Additional information Standard part Material Quantity
Accessories
6 397362 Vacuum cleaner, complete, dust category L* 1
1500 W; 110 V; 50/60 Hz
6.1 397363 Vacuum cleaner, dust category L* 1
6.2 380059 Filter bags, 5 pieces, dust category L* 1
6.3 324816 Insert cloth filter, dust category L* 1
6.4 317304 Absolute filter element, dust category L* 1
6.5 311929 Spiral hose 322000, complete, VAC-EL* PE-EVA 1
355994 Spiral hose 322000, VAC-EL* PE-EVA 1
306350 Sleeve DN 32/50* 1
306357 Sleeve DN 32, provided with a thread, VAC-A* PUR 1
Page No.
1
Page
09.12 7
Item Order No. Additional information Standard part Material Quantity
Page No.
2
Page
7 09.12
Item Order No. Additional information Standard part Material Quantity
Tools
009932 Plastic tapping hammer 1
328110 Cleaning brush 1
403693 Grease special petroleum jelly (80 ml tube) 1
* order specific
Page No.
3
Page
09.12 7
Order No. - Sieving drums
Mesh
203 DIN 3310-1 203 ASTM E 11-01
widths
without certificate with certificate without certificate with certificate
Page No.
4
Page
7 09.12
Order No. - Sieving drums
Mesh
203 DIN 3310-1 203 ASTM E 11-01
widths
without certificate with certificate without certificate with certificate
Page No.
5
Page
09.12 7
Order No. - Sieving drums
Mesh
76 DIN 3310-1 76 DIN 3310-1
widths Stainless steel Electroformed
metal wire cloth sheet
without certificate with certificate without certificate with certificate
10 m - - 424372 -
15 m - - 424373 -
20 m 424397 - 424374 -
25 m 424398 - 424375 -
32 m 424399 - - -
36 m 424401 - - -
38 m 424402 - - -
40 m 424403 - - -
45 m 424404 - - -
50 m 424405 - - -
53 m 424406 - - -
56 m 424407 - - -
63 m 424408 - - -
71 m 424409 - - -
75 m 424410 - - -
80 m 424411 - - -
90 m 424412 - - -
100 m 424413 - - -
106 m 424414 - - -
112 m 424415 - - -
125 m 424416 - - -
140 m 424417 - - -
150 m 424418 - - -
160 m 424419 - - -
180 m 424420 - - -
200 m 424421 - - -
212 m 424422 - - -
224 m 424427 - - -
250 m 424428 - - -
280 m 424429 - - -
300 m 424430 - - -
315 m 424431 - - -
355 m 424432 - - -
400 m 424433 - - -
425 m 424434 - - -
Page No.
6
Page
7 09.12
Order No. - Sieving drums
Mesh
76 DIN 3310-1 76 DIN 3310-1
widths Stainless steel Electroformed
metal wire cloth sheet
without certificate with certificate without certificate with certificate
450 m 424435 - - -
500 m 424436 - - -
560 m 424437 - - -
600 m 424433 - - -
630 m 424438 - - -
710 m 424439 - - -
800 m 424440 - - -
850 m 424441 - - -
900 m 424442 - - -
1000 m 424443 - - -
1120 m 424444 - - -
1180 m 424445 - - -
1250 m 424446 - - -
1400 m 424447 - - -
1600 m 424448 - - -
1700 m 424449 - - -
1800 m 424450 - - -
2000 m 424451 - - -
2240 m 424452 - - -
2360 m 424453 - - -
2500 m 424454 - - -
Page No.
7
Page
09.12 7