Revisione Descrizione Data

R01 Inserimento della tabella per la notifica delle variazioni nella revisione corrente a Marzo 2002
pagina 2
R01 Variazione della procedura di installazione pannello remoto Marzo 2002
R01 Correzzione errori descrizione scheda rel Marzo 2002
R01 Riscritto elenco errori men eventi/storico Marzo 2002
R01 Rivisto e corretto elenco codici schede Marzo 2002
Relay board
SCH2000 A11

The Relay board is located behind the front plate inside the UPS. It has eight relays each with
N/O, N/C and common contacts.

Each relay is capable of 12A at 250VAC, 50/60Hz.

Connected to control board SCH2000 A01 The remote panel connects here

JP1: This jumper

is used to
access the
maintenanc
e screen in
the Control
Panel

Removable screw
down strip connector

Jumper M2. Removed on Jumper R9. Removed on

Remote panel Installation remote panel installation

This is the state of the contacts when UPS is in normal operation

Note: Relays 1 3 are active in normal operation.

The relays are listed from left to right. Each relay has 3 contacts.

Relay 1 = Rectifier On

Relay 2 = Inverter On

Relay 3 = Load On Inverter

Relay 4 = Load On Reserve

Relay 5 = Pre-temperature Alarm

Relay 6 = High Temperature and De-saturation of the IGBT

Relay 7 = Low Battery Voltage

Relay 8 = Output Current > 125%

Remote Panel
SCH2000 A14
SCH2000 A16

Interface card SCH2000 A14 R00

Remote panel card SCH2000 A16 R00

The remote panel kit consists of four items:

- 1pcs remote panel (with SCH2000 A16 installed inside);
- 1pcs interface card (SCH2000 A14);
- 1pcs ribbon cable FC24;
- 1kit plastic supports for fixing driver board.

Before the installation of the remote panel it is necessary to check that the interface card
(SCH2000 A14) is properly installed. This board is usually fixed to the UPS by plastic
supports near the relay board (SCH2000 A11) and connected to the relay board by FC24
ribbon cable (from CN1-SCH2000 A14 to CN3-SCH2000 A11), interface card must be
installed with green terminal screw oriented to the bottom.

Finally, the jumpers on R9 and M2 have to be removed from the relay board with cutters.
(See relay board SCH2000 A11 section).

Now it is possible to install the remote panel, fix to the wall in a visible place.
A 14 core twisted pair or similar cable run between the remote panel driver boards is needed. The
maximum length of the cable is 20m. Connections are as follows.

Interface Remote Panel

1 > 14
2 > 13
3 > 12
4 > 11
5 > 10
6 > 9
7 > 8
8 > 7
9 > 6
10 > 5
11 > 4
12 > 3
13 > 2
14 > 1

The remote panel SCH2000 A16 needs 230vAC 50/60hz from a UPS backed supply. The
connector for this supply is M3. Pin 1 is live and pin 3 is neutral.
Install EPO switch on remote panel
WARNING
FOLLOWING THIS PROCEDURE WILL SHUTDOWN THE OUTPUT AND CRITICAL
LOAD WILL BE LOST.

WARNING
EVEN WHEN THE UPS ARE COMPLETELY OFF THERE ARE STILL POTENTIALLY
LETHAL VOLTAGES INSIDE THE CAPACITORS AND THE BATTERY CABINETS

Connector M2 on remote panel board SCH2000 A16 is the EPO (Emergency Power Off)
terminal screw contact. This needs an N/C (Normally closed) switch to perform correct EPO
function , from the factory it is fitted with a wire that shorts it (must be removed). To install the
emergency switch on the remote panel you have to open the hole on the sinoptic aluminium
panel and put there the EPO switch and connect its N/C contact into the connector M2.

After this installation you have to setup on the control board SCH2000 A01 what kind of
performance the EPO switch must do.

Follow this instruction to turn on EPO function.

- put jumper JP1 on relay board SCH2000 A11;

- press F6 and F3 keys together on the control board SCH2000 A01;
- scroll by arrows keys F7 or F8 until EPO setting;
- enter to the menu pressing enter key F6;
- choice the action you want to perform using arrows keys F7 or F8;
- set the function pressing enter key F6.

The action you can decide to do using EPO switch are:

- not active EPO Disabled;

- only inverter EPO shut down only inverter and open automatic by-pass (static switch);
- stop complete EPO shut down inverter, rectifier and open automatic by-pass;

When returning from EPO you must unlock the EPO switchc and press the green I button on
the control panel to start the rectifier and inverter. Wait for the machine to start and critical load
will be restored.

See EPO section for more details.

SNMP
The SNMP adapter provides you comprehensive monitoring of all UPS measures and
alarms. The shutdown software will alert you to a power failure or fault and make a controlled
shutdown of critical computer equipment when battery autonomy has been depleted. The
monitoring software provides full real time measurement readings, including Temperature, 3
Phase input/output voltages, battery voltage, autonomy and more. Java scripting has also
been included to allow real-time charts and Graphs of UPS readings. Event logging gives you
access to historical data, showing alarms, power failures and other anomalies that have
happened to the UPS.

If ordered with the machine, the kit is already installed. And just needs the SNMP card fitting
into the slot (See section below for fitting instructions.) and an RJ45 cable attached to the
network or a serial cable. Configuration instructions and software are provided with the
SNMP card.

Installation of the SNMP Kit

You should have received the following items.

1 x SNMP slot with long ribbon cable.

2 x SNMP card and software.
3 x SNMP slot fixings.

Turn the machine off or put it into maintenance bypass.

Remove the front panel, lid and the Control panel. The control panel is held by four
screws, two at the back, underneath the lid and two under the front, set inside the
frame, a screwdriver access hole allows removal.

Once you have mounted the SNMP slot, feed the ribbon cable up to the control
panel. This plugs into CN8 in the center of the PCB. Fit the SNMP card into the slot
and plug in the RJ45 cable. If youre using a serial connection, plug the DB9 into CN7
on the Control Panel.

Set the Dipswitches on the SNMP card to match the connection you have. (See
SNMP manual)

Put the panels back on and restart the machine as normal

You will see the LEDs on the SNMP card light.

Follow instructions in the SNMP manual to configure computer systems.

Installing SNMP Card into pre-fitted Kit.

Turn machine off or put into maintenance bypass.

Remove the front panel. If using the serial connection remove lid and the Control
panel as well. The control panel is held by four screws, two at the back, underneath
the lid and two under the front, set inside the frame, a screwdriver access hole allows
removal.

Fit the card into the SNMP slot. Plug serial cable into CN7 on the control panel or if
using RJ45 plug into SNMP card.

Replace panels. Restart the machine as normal. You will see the LEDs on SNMP
card light.

Follow instructions in the SNMP manual to configure computer systems.

RS232 serial Cable

The RS232 communication cable plugs into the Female DB9 socket on the Control panel,
and the Serial DB9 Male on the computer.
Maximum length of the cable is 20m. The standard baud rate is 2400 Bps for Generex
communications.

Computer UPS

Female DB9 Male DB9

Pin2 Pin 6
Pin3 Pin 3
Pin5 Pin 5
EPO Emergency Power Off

WARNING
FOLLOWING THIS PROCEDURE WILL SHUTDOWN THE OUTPUT AND CRITICAL
LOAD WILL BE LOST.

WARNING
EVEN WHEN THE UPS ARE COMPLETELY OFF THERE ARE STILL POTENTIALLY
LETHAL VOLTAGES INSIDE THE CAPACITORS AND THE BATTERY CABINETS

EPO is used to shut the machines rectifier and inverter off. As soon as the contact is opened

The critical load is dropped. EPO in most cases is used for emergency situations such as a
fire in the building, to isolate the power for the emergency services.

EPO on the Control Panel

If the machine has been pre-fitted with an EPO, two small terminal blocks will be fixed to
the Terminal Block rail. If the terminal block is not fitted, on the control panel is a jumper
that is closed, located above four resistors next to U20.
To manually fit the EPO, two wires need to be taken from each pin of this jumper
(Connectors can be purchased to fit these jumpers) to the place EPO is required. This
connection should be N/C (Normally Closed).

EPO on the Remote panel.

WARNING
FOLLOWING THIS PROCEDURE WILL SHUTDOWN THE OUTPUT AND CRITICAL
LOAD WILL BE LOST.

WARNING
EVEN WHEN THE UPS ARE COMPLETELY OFF THERE ARE STILL POTENTIALLY
LETHAL VOLTAGES INSIDE THE CAPACITORS AND THE BATTERY CABINETS

Connector M2 is the EPO (Emergency Power Off). This is N/C (Normally closed). When
opened the rectifier and the inverter will stop, critical load is dropped instantly. When
returning from EPO you must make the contact N/C again press the green I button on the
control panel to start the rectifier and inverter. Wait for the machine to start and critical
load will be restored.
Navigating the Control Panel = A01 R00

1- UPS START

This button is used to start the UPS. It is enabled with a time lock to prevent accidental
usage, Push for 5 second to activate.

2- UPS Stop

This button is used to stop the UPS. It is enabled with a time lock to prevent accidental
usage, Push for 5 second to activate.

In order to stop the UPS, the pushbutton must kept pressed for at least 5
seconds.

3- HELP ON-LINE

This button HELP ON-LINE allows the user to access to user-friendly instructions to
use the control panel and get descriptions about messages and alarms; this pushbutton
is activated in all menu lists.

4- ACOUSTIC BUZZER RESET

The button ACOUSTIC BUZZER RESET is to activate/deactivate the buzzer.

5- MEASURES & PARAMETERS

This button MEASURES & PARAMETERS allows the user to get real time
measurements from the control panel about the different modules inside the UPS.

6- MEMORY EVENTS

This button will give you a description of any events or alarms happening now.

7- CLOCK

This button CLOCK is used to get the current date, time and software version.
8- ENTER

This button ENTER, allows the user access submenus and make selections.

9- SLIDE UP

This button SLIDE UP allows the user to move inside the menus, scrolling up the
available options and features.

10- SLIDE DOWN

This button SLIDE DOWN allows the user to move inside the menus, scrolling down
the available options and features.
.

11- MEASURES & PARAMETERS

Pressing these buttons together will give access to the battery test and.
Hold the ENTER button then press the measurements button. To access
certain maintenance features a jumper must be on the relay board.

12- MEMORY EVENTS

Pressing these buttons together will give access to technical historical

events for maintenance and servicing.

13- CLOCK SETTINGS

Pressing these button together will give you access to clock setup.

IMPORTANT! When navigating in the control panel, to go back a menu or to return to

standard screen, press the button you first pressed to enter the menu. I.E If you were in the
clock menu, you press the clock button to return to the standard screen.

Note! When pressing two buttons together, it is easier to hold down F6 and press the second
button.
Control Panel LED Description.

RED FLASHING YELLOW

LED
Breaker Off, Fuse Blown Inverter not N/A
A Or Voltage Out of range +15% synchronized with
reserve
B Breaker off, fuse blown or voltage Phase rotation N/A
out of range +15% Incorrect
C Rectifier stopped N/A N/A

D Breaker open or fuse blown. Battery Discharge. N/A

E Inverter stopped, output voltage out Output I >125% N/A
of range 20%
F Output Blocked. Check EPO N/A Load on reserve
line
G Breaker open, Voltage out of range Inom > 125% N/A
20%
H Breaker closed N/A N/A

F1 F2 F3 F4 F5 F6 F7 F8
Resetting and Configuring the Control panel

WARNING! Setting up the control panel requires the use of specialized equipment
and should only be attempted by experienced and electrically qualified technicians
who are competent working on AC and DC. If done incorrectly critical load will be
lost and all settings and measurements may lose or incorrect.

NOTE: If UPS fitted with SNMP card. You will need to disable the SNMP card before
reconfiguring. Turn off the UPS or put it into maintenance bypass disable the
shutdown software and remove from the slot.

Equipment needed to reconfigure

1. Jumper.
2. Multi-meter
3. DC clamp meter
4. AC clamp meter
5. Load on the machine output. Size dependant on the machine size. The more load
available to put on the output will give a more accurate reading when configuring
the current settings.
6. UPS battery pack
7. 1 x 300 10W resistor
8. Freezing spray 0 C or below
9. Temperature sensor +50 to -20 (Minimum ratings to accomplish setting)
10. Phillips screw driver to remove the LID

NOTE: A reset will clear all data and measurements in the control panel.

Offsets: The offset is a parameter the control panel uses to give accurate measurements. It
acts as a zero point of measurement.

This procedure presumes the UPS is running in normal operation and supporting the critical
load. Load will not be lost if followed exactly.

If you are replacing the control panel, you will need to follow the procedure below. The control
panel is held by four screws, two at the back underneath the lid and two under the front, set
inside the frame, a screwdriver access hole allows removal.

1. Ensure the UPS is synchronized with the mains. LEDs A and B should be Green and not
flashing if the Synchronization is good.
2. Press the Red O Off button for 5 seconds. Wait for inverter to stop and static switch to
activate. Close MAINTENANCE BYPASS SWITCH and open OUTPUT SWITCH,
BATTERY SWITCH and MAINS SWITCH and RESERVE SWITCH must be close .
3. To reset the control panel, put the jumper on JP1 on the relay board (See Relay Board
Section). Press F7 and F8 on the Control panel, the message Turn Off UPS will be
displayed, shortly followed by Constant of conversion not setted ; or Set the
parameters this message depends on the release of the firmware in the micro board.
4. To adjust some measurements simply put the jumper on the relay boars and read the
following instructions ( DO NOT PRESS F7 and F8 !!!)
Note: In the Measures menu, there are some locations named Unused. These are here for
future expansion of the E-PROM.

5. Hold F6 and press F3. Scroll down the list of options and set Frequency, Rating Voltage,
UPS Type in kVA and Battery Size. (For ease and availability, at the start of this manual
is a section that should have been filled in on UPS installation that gives this information)
Set them by moving to the item with F7 and F8, selecting the submenu with F6 and then
selecting the rating of your machine with F6.
6. How to adj the DC offset parameters .
7. Select Measurement settings. Select DC Link Voltage. Select Offset. Measure with a
multi-meter the positive and negative sides of the capacitors on the DC bus (See UPS
technical Drawings section). If the Voltage Is not Zero reduce the voltage with the
resistor by connecting between the positive and negative of the DC bus( it must be less
than 10Vdc ) . When at zero set the Offset on the control panel with F6.
8. Select Idc battery . Select Offset and set the offset by pressing F6 NO!
9. Select Idc inverter . Select Offset and set the offset by pressing F6
10. Now the offsets of the DC sections are adjusted , to set the parameters go to point 34-45
11. How to adj the inverter offset parameters
12. Scroll down to Vout Inverter R/Y and set the Offset by pressing F6 .
13. Do the same on Vout Inverter Y/B and Vout Inverter B/R, the other phases of the
system
14. Now the offsets of the inverter sections are adjusted , to set the parameters go to point
34-45
15. How to adj the mains offset parameters
16. Open the MAINS SWITCH . Scroll down to Vin Rectifier R/Y and set the offset by
pressing F6 .
17. Do the same on Vin Rectifier Y/B, Vin Rectifier B/R
18. Now the offsets of the rectifier sections are adjusted , to set the parameters go to point
34-45
19. How to adj the reserve and system offset parameters
20. Close the MAINS SWITCH and open the RESERVE SWITCH .
21. Press F3 to return to main screen (you can read: UPS Stopped)
22. Press I button to turn on the UPS, and wait the end of the startup procedure.
23. Press F6+F3 to return in the parameters setting menu and enter in the measure settings
menu.
24. Scroll down to Vin RESERVE R/N and set the offset by pressing F6 .
25. Do the same operation for Vin RESERVE Y/N and B/N .
26. Scroll down to Vout PH+PH R and set the offset with F6
27. Repeat the operation with the others Vout PH+PH Y and B
28. Now the offsets of the Reserve and system offsets are adjusted , to set the parameters
go to point 34-45
29. How to adj the temperature offset parameter
30. To do this operation you need to have a frezee spray to frezee the temperature sensor on
the control board , to set the offset you have to spray on the sensor till the ice appears on
this device , then you have to wait the moment that the ice is disappearing and set this
value as 0 degree by pressing F6 .
31. Now the offsets of the Temperature sensor is adjusted , to set the parameters go to point
34-45
32. How to set the Output current offset
33. Scroll down the display to Iout R and set the offset with F6
34. Do this operation for Iout Y and Iout B
35. Now the offsets of the Iout sections are adjusted , to set the parameters go to point 34-45
36. END OF THE OFFSET PROCEDURE
37. How to set the measures on the display

38. Close the RESERVE SWITCH, close the OUTPUT SWITCH and open the BY-PASS
SWITCH
39. Close the BATTERY SWITCH
40. With a multi-meter measure and write down the AC voltages on the breakers reserve and
mains (Will be the same if only one supply is coming into the machine)., do the same for
the DC voltage across the capacitors on the DC BUS .
41. Select Set a value and enter the measurements you just wrote down corresponding to
each phase and breaker on Vin Rectifier R/Y, Vin Rectifier Y/B, Vin Rectifier
B/R, Vin Reserve R/N, Vin Reserve Y/N and Vin Reserve B/N and VDC .
42. This operation must be done for all the others measurements you have to set .
43. Measure the voltage on the connectorCN1 on the inverter auxiliary transformer board
underneath the LID (See PCB Section. Measuring between R/Y, YB and BY, writing
down the readings.
44. On the display panel, select Vout Inverter R/Y and enter the measurement you just
wrote down. Do the same on Vout Inverter SY and Vout Inverter BR.
45. Do the same for the IDC inverter and for IDC battery ( to do this you need a DC clamp
meter ) ; to measure the battery current you have to close the battery switch and
measure the current that flows trough the cable to the battery , if the battery pack is fully
recharged you need to discharge it by opening the MAINS SWITCH , wait for 5 minutes
(or the battery voltage is about 380 Vdc ) and the check the current value and set it into
the display. For the IDC inverter you need to know where it is possible to measure it (see
the drawings or ask to the factory )
46. Slide out the draw with the inverter logic board on it. Locate the temperature sensors
CN19 on the Inverter logic board (See PCB Section). Place your temperature sensors on
the temperature sensor CN19 and measure which is the temperature , then set the value
on the display .
47. Set all the other measurements in the same way and check with a multi-meter if the value
are correct as the measure you can do with the multi-meter , if it is not you can repeat the
settings of the value several times to join a good results . THE SAME FOR THE OFFSET
BUT YOU HAVE TO FOLLOW EXACLY THE PREVIOUS PROCEDURE TO AVOID
ANY MISTAKES .
48. Press F3 a few times to go back to the standard display and check all the measurements
to be sure that the display is ok . Check everything twice to be sure !!!!
49. Put a reasonable amount of load onto the machine if there is none already. The more
load, the accurate the reading on the display (within the tolerances of the UPS kVA rating
obviously).
50. With the AC clamp meter, measure the Load in Amps on each of the output phases.
Select I out Inverter R and set the value to that of the output on the RED phase. Do
the Same on I out Inverter Y and I out Inverter B.
51. Measure with the Multi-meter the voltage across the phases on the Output Breaker and
enter the values into Vout RY, Vout YB and Vout BR.
52. Revert back to the Standard display screen with F3 and remove jumper from the Relay
Board.

_______________________________________________________
Inverter Logic Board = A02 R00

The inverter logic board controls the output stage of the UPS. Static switch, IGBT driver, output
transformer, temperature, PWM, Synchronization, EPO is all monitored and controlled from here.

When replacing the inverter logic board you must configure the board. On the present Logic
boards you must configure the maximum current settings of the machine. To do this you will need
a load bank rated at 60% over the nominal rating of the UPS.

Configuring is complicated and should only be attempted by personnel competent with the
T2000 range of UPS. Incorrect configuring can damage the machine.

LED Description.

SIOK = When lit this LED means the UPS has synchronized the output with the
reserve Input. When the UPS is synchronized with the mains it can transfer the load
from the inverter to the mains with no gap. When the LED is off the output is not
synchronized and the UPS must put a gap of 21ms to prevent any damage being
caused to the machine.
FIOK = this is to show the frequency of the reserve is good. Factory set to +1%
RPSKO = This LED when lit means there is a problem with the phase rotation of the
reserve line. (See Fault Finding.)
VRKO = This LED when lit means there is a problem with the voltage of the mains
coming into the Reserve line.
 VROK = This when lit means the Input voltage of the reserve line is good. Within
+15%
PRTEM = Inside the UPS are two temperature sensors attached to the heat sink, one
near the front and one near the back. The one at the front is the PRTEM and the one
at the back is HITEM. The airflow goes from the front to the back. If the air coming
into the UPS is to warm the PRTEM will light. The sensors activate at 71C.
HITEM = Inside the UPS are two temperature sensors attached to the heat sink, one
near the front and one near the back. The one at the front is the PRTEM and the one
at the back is HITEM. The airflow goes from the front to the back. If the UPS is to
warm the HITEM will light. The sensors activate at 71C. The UPS will stop and
critical load will be transferred to the reserve line.
DESAT = When lit it means the IGBT has de-saturated.
START = When the rectifier has started and the voltage in the DC bus is good this
LED will light to say the signal to the inverter is good and the conversion process has
started.
VDCKO = This means the voltage on the DC Bus is low. (See Fault Finding)
F0OK = This stands for frequency alarm. Used only for factory test.

VIOK = This when lit means the voltage from the inverter is good. Within + 15%
I125% = The output current is 25% over the maximum rating of the UPS.
I50% = When lit means the output current is 50% overload maximum rating of the
UPS.
LMAIN = When lit the critical load is supplied by the reserve.
VUKO = There is a problem with the output voltage. Below 20%. (See Fault Finding)
LINV = This means the critical load is running on the Inverter.
IUMAX = This will light on when the output current is greater than 125%

____________________________________________________
Potentiometer Description

INCORRECT ADJUSTMENT OF THE POTENTIOMETERS CAN CAUSE SERVERE

DAMAGE TO THE UPS AND COULD RENDER IT USELESS. ONLY EXPEREIENCED
TECHNICIANS SHOULD ATTEMP ADJUSTMENT. SOME POETENTIOMETERS ARE
FACTORY PRE-SET AND SHOULD NOT BE ADJUSTED.

Ground = TP1

VIM = Manually regulates the voltage to the PWM (Pulse width modulation) signal.
Monitoring with an oscilloscope can be done on TP37, 38 and 39. To change to manual
mode move switch T3 to MAN. Inverter must not be running, and this must be set to zero
(Rotate clockwise until clicks) before starting.
VDCM = To set the DC voltage the UPS will stop at. Factory set to 320vdc. Monitor on
TP10 = 3.212vdc
VRES = This adjusts the window of acceptable voltage on the reserve input +15%.
Measure the voltage between TP8 and TP1. The mid point of this window is 2.787vdc
VDCW = Set the acceptable voltage the UPS inverter will start at. Factory set 390vdc on
the DC bus.
IF0 = Adjust the mid point voltage reference for the PLL (Factory set at 5.00v on JP11)
VITR = fine adjustment voltage the of the red and blue phase.
TRR = Triangle wave reference. Factory set to 2.500vdc. Monitor voltage on TP29
VIST = Adjusts the voltage of the Yellow and blue phase
F0 = Adjusts the horizontal position of the output phase in comparison with the reserve
line. This is factory set and should not be adjusted. Damage to machine may occur. In
the factory they align the reserve and output
VIRS = Adjust the voltage of the red and yellow phase
VIAL = This is to set mid-point range of the inverter voltage sensor. Factory set at 4.121v
measured on TP56
VOUT = Adjusts the output voltage sensor. Factory set at 5.00 v
IIN = Inverter nominal current. Factory set at 2.500 at nominal inverter current on Tp55.
IILM = Inverter Current limitation. Adjusts the maximum output current of the inverter,
after this point the system is working in a constant output power mode, decreasing the
voltage while the current increase.
IU = Adjustment of the maximum output current of the system over this threshold, the
system will stay permanently on the reserve line.
VREF = Voltage reference of the board. Factory set to TP62 = 6vdc
IIPK = Inverter current peak adjustment, this value decides when the load will be
transferred to the reserve line it is a fast acting sensor to avoid any damage to the
inverter from Spikes
VINV = This adjusts the output voltage of the inverter for all the three phases.
IIAL = Inverter alarm current to adjust the 125% overload point. Measure 5.8V on TP61
with 125% load
Test Point Description

1 Ground
2 Analogue Phase Y from the reserve Transformer to Inv Logic board
3 Frequency of Synchronisation of inverter
4 Low battery signal, stops inverter when high.
5 Average of reserve voltage (Test only)
6 Reserve frequency
7 Corresponds to Reserve Input window VRES Pot
8 Factory set 2.781@Vnom
9 Reserve frequency
10 Corresponds DC link voltage. Factory set 3.212v@436v
11 Crystal clock 6
12 Clock Crystal 3.600,000 Hz
13 PWM = 18 PH (B)
14 PWM before IGBT driver Lower R
15 PWM = 18 Upper
16 = 11 PH (S) Upper
17 PWM PH(R)
18 PWM before IGBT driver Upper R
19 PWM = 14 PH (Y)
20 PWM = 14 PH (B)
21 = 11 Upper PH (Y)
22 PWM = PH (Y)
23 Feed back of DC in the transformer Phase B
24 Clock CPLD from VCO
25 = 11 Lower PH (Y)
26 Lower PH (B)
27 = 11 Lower PH (Y)
28 Triangular waveform from E-Prom
29 Reference voltage for triangular waveform 2.500v
30 VCO Voltage input 5.00@50.00Hz or 60.00Hz
31 Sinusoidal Result used to generate PWM (R)
32 = 31 PH (Y)
33 = 31 PH (B)
34 PWM = PH B
35 Feed back of DC in the transformer Phase R
36 Feed back of DC in the transformer Phase B
37 Sinusoidal waveform generated by E-Prom R
38 Sinusoidal waveform generated by E-Prom B
39 Sinusoidal waveform generated by E-Prom Y
40 Battery Current (-) During Discharge.
41 Output Current Sensor (Adj by IU and Factory set @ Inom+20%)
42 Voltage reference - 6vDC
43 Batter Current (+) during Recharge.
44 Output Voltage shifted 180Degrees from TP 39
45 Average of output system Ph (B)
46 Current out inverter R
47 Inverter DC current
 48 Average Value Vout
49 Output Voltage sensor (Adj by Vout and Factory set @ 5.00 @ Vnom
50 Average Value 30 Current out
51 Voltage Output Inverter Phase (To Main board)
52 Voltage for output voltage & Current regulation (Do Not Touch)
53 Voltage falling on Overload (Fast regulation) Adj by IIPK
54 Average inverter Output Voltage
55 Current In voltage
56 Inverter Voltage sensor (Adj by Vial) Factory Set at 4.121v @ Vinv Nom
57 Average of Inverter output voltage.
58 Output Voltage system Phase R
59 Current output of inverter PH (Y)
60 Analogical voltage Phase B from Reserve Transformer
61 Voltage vs. Inverter Current (Adj at 5.8v@Iout 125%
62 +6vDC Reference voltage
63 Voltage Inverter output Phase R (To Control Panel)
64 Ground
65 +12vDC
66 -12vDC
67 +5vDC
68 Output voltage system Phase Y
69 Voltage falling in limit Zone
70 N/A
71 Inverter frequency (Not Used)
72 Inverter Frequency to Control panel
73 N/A
74 Current Output Inverter (Phase R)
75 Analogical voltage Phase R from reserve transformer
76 Voltage output inverter Phase B to control panel
77 Output Voltage B Shifted 180Degrees from TP 38
78 Output Voltage R Shifted 180Degrees from TP 37

Reset Button.

The reset button is located above the LEDs and will reset Temperature and Desat
alarms.

LFR Button

Located next to the reset button. When pressed, will force the UPS Output onto the
reserve line even if the UPS is not synchronized which causes a 21ms break in the
output.
50/60Hz Conversion

To change the UPS output Between 50 and 60Hz a jumper needs to be changed position
on the inverter Logic board.

The UPS must be switched off or put into maintenance bypass for this operation.

Jumper 4, this jumper has two possible positions.

Position 1 = 50Hz Position 2 = 60Hz

WARNING! If the UPS is being used as a frequency converter I.E Input 50Hz output
60Hz. It is impossible for the UPS to go into static bypass; instead the load will be
dropped to prevent damage to the machine or load.

Starting the inverter manually

This procedure allows you to manually start the inverter for test and maintenance. It is
recommended that you do this procedure if you have replaced the Inverter board.

For this operation you must have an oscilloscope.

Assuming the UPS is in maintenance bypass

1. Turn UPS off or put into maintenance bypass.

2. Replace faulty board with new board.
3. If not already, turn the UPS Switch T3 on the inverter board to MAN. Turn VIM
clockwise until it clicks.
4. Unplug ribbon cable FC23 from Control panel.
5. Close rectifier breaker. The rectifier will start automatically.
6. Wait until VDCKO LED goes off on the Inverter logic.
7. Put the oscilloscope probe on TP 37, 38 or 39. (Corresponds to each phase. Set
oscilloscope to 2V)
8. Slowly turn VIM. You will see on the oscilloscope the reference waveform created by
the E-Prom used to create the PWM. Gradually bring this waveform to 1.2v with VIM.
9. If everything is ok you will hear the IGBTs starting. Stop and turn off UPS, plug in
FC23 on the control panel. Restart as normal.
10. If the Desat LED comes on, there is a problem. Reduce VIM immediately to zero.
Rectifier Logic PCB = A03-R00

Rectifier LED description

SUPP = Housekeeping power supply to the board is good

PHMKO = Phase Rotation is not OK
BTEST = Battery test
RDON = Rectifier Driver on.
BOOST = Boost charge on the battery (not used)
HTEMP = High Temperature
VMKO = Voltage of the mains is not ok

Rectifier Pot description

VMAN = Adjusts the voltage to the SCR driver output manually. To use this, you must
switch T1 to manual. Also, be careful that this is set to zero (Rotate clockwise until it
clicks) when in manual or the machine could be damaged. Only switch to manual when
the rectifier is not running. (See starting machine manually.)
PHRS = Probe pin 7 of IC 1. Adjusts how much current is absorbed by the red phase
SCR.
PHST = Probe pin 8 of IC 1. See Above. Yellow phase
PHTP = Probe pin 7 of IC 27. See above. Blue phase
ITOT = this limits the maximum current the rectifier will supply. Factory set to 3.5v
Measuring TP18
IBAT = this is the current that the rectifier will charge the batteries at; this should be set
to 10% of the battery AH. A modification can be done to the Rectifier board to increase
the charging current from 5A up to 25A(See Modification). Machine comes configured to
the battery pack ordered.
 VOUT = this is the output voltage of the rectifier. Monitor the DC bus voltage. Factory set
to 436vdc
VREF = Monitor TP14 and the voltage should be 6vdc. This is the reference voltage for
the Rectifier Logic.
VBT = this is voltage the rectifier battery test will drop the battery voltage too. Factory set
to 370vdc
IFB = for the boost charge. This is not used and set to 0

BT Button

Battery test. Preset in the factory to drop the battery voltage down to 370vDC. Hold
button down and the DC Bus voltage will start to drop.

BCT Button

Boost Charge. Not Used.

Rectifier charging current

The Rectifier charging current can be adjusted for larger or smaller autonomy strings, by
setting jumpers on the DC Hall Sensor. The lower the resistance the higher the charging
current.

The maximum current that can be set is around 25A (250Ah battery string).

Jumper 5 can be put in parallel with the other jumpers giving a lower rating.
DC hall Sensor Board.

JP6 = 0.7A 4A

JP6 + JP5 = 1A 6A

JP7 or JP8 = 6A 25A

The DC Hall sensor on 10-50 kVA is located on cable 13 coming off of the +Buss bar
going between the SCRs and IGBTs.

The 60-120kVA sensors is located on the same number cable, but the rectifier SCRs are
located on the bottom Heat sink

Starting Rectifier Manually

This procedure assumes the UPS is installed on the customers site, but has been put in
to maintenance bypass for servicing (See Maintenance Bypass Procedure).

This procedure manually allows you to bring up the DC bus voltage to test the rectifier
stage of the UPS.

1. Switch off the machine. (See turning off UPS or Maintenance bypass procedure).
2. Switch T3 on the inverter board to MAN. Vim clockwise until it clicks. This is to stop the
inverter starting when the rectifier has started.
3. If you just want to test the rectifier board without the SCR activating, unplug the ribbon
cable FC2 from the rectifier board. DO NOT plug this back in if the is Rectifier breaker is
on. Turn machine off first.
4. Switch T2 on the rectifier board to MAN. Turn VMAN clockwise until it clicks.
5. Unplug ribbon cable FC23 from the Control Panel.
6. Switch on the rectifier breaker.
7. Put a multi-meter across the positive and negative of the DC bus.
8. Slowly turn VMAN anti-clockwise. After a few turns the voltage on the DC bus should
start to rise, regulate the voltage slowly bringing it up to around 436. The voltage may
fluctuate slightly because the inverter is not on. If everything is ok turn VMAN to zero.
Switch off the rectifier breaker. Switch inverter and rectifier back to AUTO.
9. Plug in FC23 on the Control panel
10. Restart machine as normal.
Replacing the rectifier Board.

1. Turn off machine or put it on maintenance bypass.

2. Remove old rectifier board and fit new one.
3. Unplug the ribbon cable from CN14 on the inverter board
4. Unplug the ribbon cable CN9 from the control panel.
5. Unplug Ribbon cable from CN5 on the rectifier board.
6. Unplug the ribbon cable from CN3 on the auxiliary power supply board.
7. Switch T2 to MAN
8. Ensure Pot VMAN is set to zero (Rotate clock wise until it clicks)
9. Turn on the rectifier breaker.
10. With an oscilloscope, probe the red phase and pin 7 of IC1 with another
probe. Compare the waveforms and adjust PHRS until the peak of the PWM
is inline with the peak of the Red Phase
11. With an oscilloscope, probe the red phase and pin 8 of IC1 with another
probe. Compare the waveforms and adjust PHST until the peak of the PWM
is inline with the peak of the Yellow Phase.
12. With an oscilloscope, probe the red phase and pin 7 of IC27 with another
probe. Compare the waveforms and adjust PHTR until the peak of the PWM
is inline with the peak of the Blue Phase
13. Set TP14 to 6v with VREF
14. Set TP18 to 4v with ITOT
15. Set TP1 to 1.5v with IBAT
16. Set IFB to zero (Clockwise.)
17. Adjust VMAN slowly while monitoring the DC bus voltage until it reaches
around 430. It will float because the inverter is not on.
18. If all is good reduce VMAN to zero.
19. Turn off Rectifier breaker and plug in all cables.
20. Switch T2 back to AUTO.
21. Switch on the rectifier breaker and start the inverter with green I button.
22. Wait until has started and the measure the dc bus voltage and set to 436 with
VOUT
23. Put a DC current clamp on the + of the battery. Close the battery breaker and
set the charging current with IBAT to 10% of the Battery Ah rating. Be quick
because as the batteries charge up the Current will drop.
24. Turn off machine and put covers on. Start machine as normal or from the
returning from bypass procedure.
Auxiliary Power supply board
SCH2000 A04

The auxiliary power supply board provides power to the inverter logic board and micro
board. Taking power first from the transformer boards and then from the DC bus once the
rectifier has started. This board is needed to power the logic when the mains have failed.

Changing the board is simple, just requiring unplugging and replacing.

LED Description

VAL = Power supply is ok from 400vAC transformer board.

-12v =Output supply is ok
+12v =See above.
+5v = See above.

Fuses

FU1 = + DC bus supply fuse

FU2 = - DC bus supply fuse
Transformer Boards
SCH2000 A08

OUTPUT TRANSFORMER
BOARD 230V 50/60Hz

RESERVE
TRANSFORMER BAORD 230V
50/60Hz

INVERTER OUTPUT
TRANSFORMER BOARD
230V 50/60Hz

RECTIFER OUTPUT
TRANSFORMER BOARD
415V 50/60Hz

The transformers do a number of things. Supply the Auxiliary power supply board, step voltages
down for logic circuits, and provide power to the fans.

IMPORTANT! When replacing a faulty transformer board, be careful not to put the 415vAC board
in place of a 230vAC board, or vice-versa.

Fuses

The Transformer PCBs have 4 fuses rated as follows:

230vAC = 0.5A
400vAC = 0.2A
IGBT driver board
SCH2000 A05

The IGBT driver board takes the PWM signal from the inverter logic board and converts it
into the switching signal for the IGBT gate. The Driver board is completely isolated with its own
power supply and optic-couplers.
On the IGBT driver board are two LEDs which monitor the power supply of the board.
DL1, DL3 for the negative and DL2, DL4 for the positive.

Note: Replacement simply consists of swapping the board except on 100 and 120kVA, which requires two
wires to be soldered across two resistors.
Static switch driver board
SCH2000 A07

The static switch driver board receives the signal from the inverter logic board and
switches the SCRs simultaneously. If the UPS is synchronized with the reserve line there is no
break in the output. If not synchronized, there will be a 21ms gap in the output, to prevent
damage to the UPS.

Two LEDs, one Load on Inverter and the other Load on Mains indicate the state of the
Static Switch, also LMAINS and LINV on the inverter logic indicate this.

Connector CN8 connects to the temperature sensor inside the Transformer.

Frequently Asked Questions.

The procedures below are carried out at the users risk. Liability cannot be
accepted for damage to the equipment or personnel. A qualified, competent
technician who has a thorough understanding of UPS and understands the logical
procedures set out below should carry out all work.

Question: The LCD display on the Control panel has disappeared and the push buttons dont
work.

Answer: On older models of machine the auxiliary power supply board may have a loose
transistor attached to the heat sink. If this gets to hot it has automatic protection to cut off before it
is damaged. Check the temperature of the heat sinks, if they are too hot the power supply board
may need replacing for a new model. Another reason could be the connector attaching the LCD
display to the control panel. If this is loose the LCD may disappear and the machine would need
resetting. Follow the procedure below to turn off and reset the machine.

1: Ensure the UPS is synchronized to the reserve line. FIOK and SIOK LEDs on the
inverter logic will be green. Do not go by the LEDs on the control panel, there may be a
problem with the power supply to them.
2: Open the battery breaker, and then open the reserve. The critical load will be
transferred to the reserve line with no break.
3: Close the maintenance bypass switch.
4: Open the Output switch.
5: Open the Reserve.
6: Try and see if the transistors are making a good connection with the heat sink. If they
arent try bending the clips to put more pressure on the transistors.
7:Check the micro board LCD connector is tight and screwed down firmly.
8: Restart the machine following the appropriate Returning from bypass procedure.

If the problem persists contact your supplier.

Question: The inverter light is red and the reserve line is feeding the critical load.

Answer: The Auxiliary power supply board has most likely locked. Follow the procedure above
but wait for 5 five minutes before restarting the machine and miss out step 7. This allows the DC
bus capacitors to discharge, which will remove the lock on the auxiliary power supply.

If the problem persists contact your supplier.

Question: The inverter has been started when the maintenance bypass was closed.

Answer: Try following the procedure below to find if anything has been damaged

1. All the breakers are on and the Desat LED will be on, on the inverter logic board.
2. The UPS will be in static Bypass.
3. Check if there is output on the terminal blocks.
4. If any phase is missing, most likely a fuse has blown on the reserve line, or static switch has
been damaged.
5. Turn off the output breaker, battery breaker, reserve breaker and the rectifier breaker.
6. Check all the fuses.
7. Check the IGBTs and the static switch.
8. If theyre ok close the rectifier breaker and start the UPS. Do not close the reserve; there may
be a short in the static switch.
9. If the inverter starts ok, check the voltage on both sides of the output breaker. There should
be 415vAC on one side, if there is voltage on both sides then there is a short in the static
switch.
10. If all is good, switch on the reserve. Check the voltage on the output break; there should be
415 on both sides now.
11. Stop the ups with the control panel, close the output breaker and open the maintenance
bypass breaker.
12. Start with the Control panel
13. Once inverter has started close the battery breaker.
Event log descriptions

Below is a list of possible messages that may appear in the event log and historical data.

SY1 inverter w/o load No Load on Inverter

SY2 Load on reserve the critical load is being fed by the reserve line through the static
switch.
SY3 Out voltage fault There is a problem with the UPS output. Less 20%
SY4 High temp/Fan Fail There is a problem with the Temperature sensor or the UPS has
overheated.
SY5 Pre-temp/Fan Fail There is a problem with the Temperature sensor or the UPS has
overheated.
SY6 DC Voltage fault the voltage is too low on the DC bus. 320vDC or less
SY7 Auxiliary supply fault Problem with the auxiliary power supply board supplying power to
the IGBT driver.

RC1 High temp/Fan Fail
RC2 Phase sequence fail
RC3 Rectifier fault
RC4 Boost charge
RC5 Voltage fault
There is a problem with the Temperature sensor or the UPS has
overheated.
Incorrect phase rotation on rectifier input.
Rectifier fault. Generic condition
the boost has been activated to charge the battery quicker
Rectifier voltage input fault.

IV1 Inverter off Inverter has stopped. Generic condition

IV2 IGBT desaturation
IV3 Voltage fault
IV5 Inv not in synch
IV6 Frequency fault
IV7 Current > 125%
IV8 Current > 150%
IV9 High current
Problem with the IGBT conversion process. Generic condition
Fault with the inverter output voltage. Less 20%
Inverter is not in synch with the reserve.
Fault with the frequency of the inverter.
Current output is 125%
Current output is 150%
Current output is over 125%

RS1 Phase sequence fail Phase Rotation is incorrect on reserve line.

RS2 Voltage fault Input voltage is incorrect. See VRES on inverter logic Board.
RS3 Frequency fault Input frequency of the rectifier is incorrect

SZ1 Rectifier fault Rectifier fault. Relates to breaker or fuse

SZ2 Reserve fault Problem with the reserve line. Relates to breaker or fuse
SZ3 Output fault Problem with the output. Relates to breaker or fuse
SZ4 By-Pass Output is fed from the reserve. Relates to breaker or fuse
SZ5 Battery fault Battery fault. Relates to breaker or fuse

OP1 Operator mode Relay Board JP1 is closed.

Board code description

SCH2000 A01 = Control Panel, may also be called Micro board

SCH2000 A02 = Inverter logic board also has logic for the static switch
SCH2000 A03 = Rectifier logic
SCH2000 A04 = Power Supply
SCH2000 A05 = IGBT Driver
SCH2000 A06 = Fuses Board (3 Phase) fitted with filter spike.
SCH2000 A07 = Static Driver
SCH2000 A08 = Transformer Board (Two Types) 230vAC/415vAC
SCH2000 A09 = Rectifier Driver
SCH2000 A10 = Hall Sensor
SCH2000 A11 = Relay Board
SCH2000 A12 = Clamper filter
SCH2000 A13 = Rectifier Filter + DC link voltage sensor
SCH2000 A14 = Remote Panel Driver
SCH2000 A15 = Fuse Board DC link
SCH2000 A16 = Remote Panel
SCH2000 A18 = Parallel Logic Board
SCH2000 A19 = Power Supply Parallel Logic
SCH2000 A20 = Inverter Expansion Parallel Logic