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Abstract
In energy plants, materials resistant to high temperatures transportation of the same to the job-site and the second
and with high creep resistance are used as material for part is the combination of these materials at job-site. In
the pipe to be exposed to pressurized vapor in high both of these production parts, the quality requirements
temperatures. For welding of these materials, special defined under the design standards and specifications
welding consumables and welding procedures suitable must be met and all welds must be completed by the pre-
for welding operations are used. These welding defined deadlines.
procedures are prepared to ensure the completion of the
welding operations as fast as possible for the purpose of The obligation to fulfill the desired quality requirements
meeting the customer requirements on a timely basis and by the pre-defined deadlines forces the manufacturers to
in the desired quality. implement certain practices that would increase the
In this study, the restrictions applicable for the weld pass production speed. While steps are taken to increase the
width has been removed in order to support the reduction production speed, it is also compulsory to prove that
of the production period in the welding of 10CrMo9-10 quality requirements are met and so at each such step, the
(P22) steel pipe materials resistant to high temperatures properties of the materials expected to be effected from
and in this way, it has been ensured that each welding the relevant operations must be questioned. In this study,
layer is filled with a single weld pass and finally the recommendations made in the various literature for
mechanical and micro-structural properties of the weld welding of 10CrMo9-10 (P22) steel involving the
pass width recommended in the literature and of the limitation of the weaving width of the electrode-welding
welded experimental parts have been compared. are not followed, and each layer is completed in a single
Keywords: Steels resistant to high temperatures, pass; and the associated mechanical and micro-structural
10CrMo9-10, P22, wild pass width, microstructure, test results are compared with those obtained by normal
mechanical properties welding procedures. The welding of test pipes are
carried-out in flat position.
1. Introduction
2. Welding of 10CrMo9-10 (P22) steel
In parallel to the increasing energy demand in the world, resistant to high temperatures
the number of plants generating energy by means of the
movement of hot vapor is always increasing and new
10CrMo9-10 (P22) steel material resistant to high
plants are designed and built continuously; hence,
temperatures is designated as a material that could be
practices involving the use of materials having good
welded on certain conditions. Pre-heating must be
resistance to high temperatures and high creep properties
performed to prevent hardening because of rapid cooling
and combined with the welded production methods are
and the temperature between the passes must be
increasing rapidly. The ever increasing international
maintained under a certain value in order to prevent
competition demands the reduction of the construction
strength losses. Electrodes having low hydrogen levels
periods and the competitive advantages became highly
are used due to the possibility of post-welding hydrogen
related to the production speeds.
cracks. Post-weld heat treatment is performed to remove
the internal stresses occurring in the weld fill material
In the construction of energy plants generating energy by
and in heat affected zone (HAZ) due to the crystalline
heat, there are two parts involving welded production
structure of the phases created.
methods. The first part consists of the completion of
Since the effect of weld pass widths on the mechanical
welding operations on the pipes and pressurized
properties of the material is the subject of this study, the
containers which shall be performed at shop and
heat input during the welding operation has great between the passes is more in number in the multi pass
importance. The concept of heat input is defined in EN welding method, the total time of the single layer single
Standard for Arc welding of ferritic steels; EN 1011-2 pass method is very much shorter as compared to the
[1] and it is stated that the weld pass width should not standard procedure.
exceed the diameter of electrode nucleus by more than
three times in the manual arc welding (MMA, 111) in
order to guarantee that the heat input does not exceed the
acceptable level. The scope of the standard EN 1011-2
includes the materials grouped from group 1 to group 7
as defined in the standard EN 15608: System Standard
for Material Grouping [2]. 10CrMo9-10 (P22) steel as
the subject of this study is included in group 5.2 of EN Figure 2 (a) Weld pass distribution according to the multi
15608 Standard due to its 2.25% chromium content and layer and multi pass standard welding procedure (b) Weld
pass distribution in the single layer -single pass method
1% molybdenum content; therefore recommendations
made under the EN 1011-2 Standard applies to this
material. During the welding procedure, the preliminary annealing
rules defined in the EN 12952-5 Standard [3] was taken
into account and after the welding procedure, the heat
3. Comparison of the Welding Conditions treatment durations and temperatures defined in the same
standard was taken into account. Accordingly, the
In the studies, two sets of experimental welding material preliminary annealing temperature of 100oC was
welded and 10CrM09-10 (P22) steel were used. Each set maintained during the welding procedure and after the
consists of two pipes with a diameter of 6 inches, welding procedure, tension removal and temper
thickness of 18.26 mm and length of 150 mm and has treatment at 720oC was performed. The duration periods
been formed by identical welding grooves shaped as 60o in the heat treatment for stress relief and temper was
V (Figure 1). determined as 4 hours in both procedures by taking into
account the possible repair requirements in the
production processes and for the purpose of using the
procedures in actual production processes. During the
welding operations, the temperature between the passes
was set as 250oC and was never exceeded.
4. Test Results
250
200
Charpy impact toughness test showed that the Charpy 150 Wide Weave Root
Standard Weave Root
impact toughness at the room temperature of the welding 100
50
area and of the areas exposed to heat are similar to each
0
other in both procedures and are also higher than the 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Table 4 Results of the notch impact toughness test (Charpy) Figure 5 Hardness distribution at the root side after post weld
performed at room temperature heat treatment
Impact toughness at the HAZ Impact
Welding
Weld Metal (J) (at room Toughness (J) (at
Procedure
temperature) room temperature)
The hardness values before the post weld heat treatment
Standard were measured in order to examine the reasons for this
142 288
Procedure hardness difference observed at the root side and
Single layer hardness profiles were determined.
single pass 155 286
method
Cap Side Hardness Profile (HV10) Before Post Weld Heat
Treatment
400
sections for both procedures, the graphics in figure 4 was 300
obtained according to the measurements made in Vickers 200
Wide Weave Cap
Standard Weave Cap
10 kg scale and in line with the hardness profile given in 100
figure 3 and no hardness values that are out the
0
acceptable values under the EN 15614-1 Standard was 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
400
Hardness Value
300
(HV10)
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Location