Professional Documents
Culture Documents
1. E.M.D. PARTICULARS :
4. REBATE OFFERED :
Page 1 of 81 RINL VIGILANCE TOLL FREE NO. 1800 4258878Signature of the Tenderer
Techno-Commercial bid part Retender
(To be placed in Cover-1) Tender No. WMD/73355-0
(ii) Bidder should have experience in Operation & Maintenance of Waste Water Treatment Plant by using Ultra Filtration &
Reverse Osmosis System including supply and application of required chemicals only will be considered for the work.
Experience means Operation & Maintenance (or) Design & Manufacturing (or) Supply & Commissioning.
(iii) Bidder should have valid electrical license for LT electrical panels ie., up to 440 volts issued by any State Licensing Board /
Authority only shall be considered.
(iv) (a) Tenderers are required to unconditionally accept the Integrity Pact enclosed to the tender document and shall
submit the same duly signed along with their offer. Offer of the tenderers received without Integrity Pact duly
signed, shall not be considered.
(b) The External Independent Monitors (EIM) are Sri V. Velayutham, Ex-DGM (RD) & SS & Sri Venugopal K. Nair, IPS
(Retd.). The bio-data of Sri V. Velayutham & Sri Venugopal K. Nair are placed in VSP website.
(c) The Nodal Officer is Sri S. K. Gupta, ED (MM), VSP. He can be contacted at Phone No. 0891-2518277 and at e-
mail: guptask@vizagsteel.com.
2.0 Cost of Tender document(s) shall be paid in the form of Demand Draft/Pay Order/Bankers Cheque, obtained from
any Nationalized or Scheduled Bank in India, drawn in favour of RIN Ltd., payable at Visakhapatnam and shall be
valid for a minimum period of one month from the date of opening of tender i.e., Envelope-1 [Pre-qualification
documents]. THE COST OF TENDER DOCUMENT(S) RECEIVED ALONGWITH TENDER DOCUMENT WILL NOT BE
REFUNDED UNDER ANY CIRCUMSTANCES UPON RECEIPT OF TENDER.
3.0 The value of single similar work executed shall be during the last 07(Seven) years ending last day of month previous
to Tender Notice date i.e: 28.02.2014 and Turnover shall be the average Annual Financial Turnover during the last
st
three years ending 31 March of the previous financial year i.e.31.03.2013. The tender document shall be
accompanied with copies of (a) Work Order, Bill of Quantities, Work Completion Certificate indicating the total value
of the work done inclusive of all deviations and escalations against the subject work and including all taxes & duties,
but excluding Service Tax. In case of work executed outside VSP, and where the total amount includes Service Tax,
tenderers shall make efforts to get the value of Service Tax indicated separately in the Work Completion Certificate
(b) for Turn Over Audited balance sheets certified by Practicing Chartered Accountant in case the annual Turn-over is
more than `.40.00 Lakhs (or) in case of Turn-Over being less than `.40.00 lakhs either Turn-over certificate in the
prescribed format of VSP duly signed by a practicing Chartered Accountant/Cost Accountant or T.D.S. certificate(s)
comprising of the Gross bill values issued by the Deductor(s) for the work done. (c) Copy of registration letter issued
Page 2 of 81 RINL VIGILANCE TOLL FREE NO. 1800 4258878Signature of the Tenderer
Techno-Commercial bid part Retender
(To be placed in Cover-1) Tender No. WMD/73355-0
by V.S.P. in case of registered agencies and in case of non-registered agencies, either a copy of Notarized sole
proprietorship OR a copy of partnership deed OR a copy of Memorandum of Association & Articles of Association,
along with certificate of registration whichever is applicable. VSP reserves the right to reject the offer in case the
above documents are not enclosed along with the offer. The authorized representative of the tenderer shall sign on
all the copies of the documents submitted along with the tender document.
NOTE :
1) TENDERERS SHALL SUBMIT PF REGISTRATION CERTIFICATE IF AVAILABLE, IF NOT AVAILABLE SUCCESSFUL
TENDERER SHALL SUBMIT PF REGISTRATION CERTIFICATE BEFORE COMMENCEMENT OF THE CONTRACT.
2) THE SUCCESSFUL TENDERER SHALL PRODUCE REGISTRATION CERTIFICATE UNDER APVAT ACT, WHEREVER
APPLICABLE, BEFORE SIGNING THE WORK ORDER / LOA AND SUBMIT A COPY OF THE SAME.
4.2 The first cover shall be opened initially and only on satisfying the eligibility criteria, adequacy of cost of tender
document ( in case of downloaded tender) and EMD etc., placed in it, and on examination of Techno-Commercial bid,
the second envelope containing the price bid shall be opened. The date and time of opening of the price bid along
with names of successful tenderers in both pre-qualification and techno-commercial bid will be subsequently
displayed in the notice board of Works Contracts only and no individual communication to tenderers will be made.
4.3. The documents submitted in the first envelope by the tenderers in respect of pre-qualification criteria are final and no
further correspondence / clarifications / submissions in this regard shall be entertained.
4.4 Scope of work, Bill of Quantities (BOQ), Terms & Conditions given in the tender documents (placed in the website) is
final. On verification, at any time, whether the tenderer is successful or not, if any of the documents submitted by the
tenderer including the documents downloaded from our website / issued are found tampered/altered/ incomplete,
they are liable for actions like rejection of the tender, cancellation & termination of the contract, debarring etc., as per
the rules of the company.
4.5 It will be presumed that the tenderers have gone through the General Conditions, Special Conditions & Instructions
to tenderer etc., of the contract available in the website which shall be binding on him/ them.
4.6 The tenderer shall download the TENDER SCHEDULE available on the website in totality and submit the same duly
signed on each page along with Tender documents. Any time prior to the deadline for submission of bids, Works
Contracts department may, for any reason, modify the tender terms and conditions by way of an amendment, such
amendment will be notified on RINLs website at regular intervals.
4.7 Tenders submitted against the NIT / Tender shall not be returned in case the tender opening date is
extended/postponed. Tenderers desirous to modify their offer / terms may submit their revised / supplementary
offer(s) within the extended TOD, by clearly stating the extent of updation done to their original offer and the order
of prevalence of revised offer vis--vis original offer. The employer reserves the right to open the original offer along
with revised offer(s).
5.0. The tender documents and other details can be downloaded from our web site: www.vizagsteel.com and the same
are to be submitted to the General Manager (Works Contracts), Visakhapatnam Steel Plant duly signed on each page
by the tenderer on or before 03.00PM on 26.04.2014
6.0. Non-transferable tender document can also be obtained from the office of General Manager (Works Contracts), VSP
on written request on bidders letter head on payment of tender cost in the form of DD/BC during working hours 10
AM to 4.30 PM on or before 04.30PM on 25.04.2014.
7.0. Tenders will be received in the office of General Manager (Works Contracts), up to 03.00 PM on 26.04.2014
and Envelope-1 will be opened immediately there after.
Page 3 of 81 RINL VIGILANCE TOLL FREE NO. 1800 4258878Signature of the Tenderer
Techno-Commercial bid part Retender
(To be placed in Cover-1) Tender No. WMD/73355-0
8.0. VSP after opening of tender/bid document may seek in writing, documents/clarifications which are necessary for
evaluation of tender/bid document from the Tenderers/bidders or issuing authority for confirmation of eligibility/pre-
qualification stipulated in the NIT.
9.0 If it comes to the notice of VSP at any stage right from request for registration /tender document that any of the
certificates /documents submitted by applicant for registration or by bidders are found to be false/ fake/doctored, the
party will be debarred from participation in all VSP tenders for a period of 05(FIVE) years including termination of
contract, if awarded. E.M.D/Security Deposit etc., if any will be forfeited. The contracting agency in such cases shall
make good to VSP any loss or damage resulting from such termination. Contracts in operation any where in VSP will
also be terminated with attendant fall outs like forfeiture of E.M.D./Security Deposit , if any, and recovery of risk and
cost charges etc., Decision of V.S.P Management will be final and binding.
10.0 The date of opening of the pre-qualification cover ( envelope-1) shall be the date of tender opening in respect of
both the single bid and two-bid ( techno-commercial and price-bid).
11.0 Successful tenderer should be in a position to produce, after opening of the price bids, the Original Certificates in
support of the attested copies of relevant documents submitted along with tender document. Failure to produce the
original certificates at this stage in support of the attested copies of P.F. Regn./ITCC/Electrical License/experience
/qualification/any other documents etc. submitted earlier would result in disqualification and forfeiture of EMD and
also liable for debarring from participation in VSP tenders .
12.0 Tender documents will be issued to tenderers based on their request and on payment of tender cost or same can be
downloaded from our web site by submitting the cost of tender along with their offer. However, RINL will not be
responsible for any delay/loss/any website related problems in downloading the tender documents etc.. RINL reserve
the right to (a) Issue or Refuse tender documents without assigning any reason. (b) Split and award the work to more
than one agency, (c) reject any or all the tenders or to accept any tender wholly or in part or drop the proposal of
receiving tenders at any time without assigning any reason there of and without being liable to refund the cost of
tender documents thereupon.
Page 4 of 81 RINL VIGILANCE TOLL FREE NO. 1800 4258878Signature of the Tenderer
Techno-Commercial bid part Retender
(To be placed in Cover-1) Tender No. WMD/73355-0
FORM A
Ref. Tender No.
73355-0
Name of the Work : Operation, Maintenance activities and supply of chemical and its application for Appikonda Waste
Water Treatment Plants.
To
General Manager
Works Contracts Department
Visakhapatnam Steel Plant
Visakhapatnam-530 031.
Sirs,
With reference to the Notice Inviting Tender, I/We have gone through the tender documents issued to us. I/We have also
gone through the General Conditions of Contract of VSP available in VSP web site and noted the contents therein. I/We
hereby confirm that I/We shall abide by Terms and Conditions of General Conditions of the Contract including Form of Tender,
Invitation to Tender, Articles of Agreement etc. I/We hereby declare that, I/We have visited, inspected and examined the site
and its surroundings and satisfied ourselves before submitting this tender, obtained information about the nature of work,
facilities that may be required and obtained necessary information about Working Conditions, risk contingencies etc., which
may influence this tender. We hereby offer to execute & maintain the work during the defect liability period in conformity with
the tender conditions at the respective rates quoted by us.
I/We have deposited the EMD, which amount is not to bear any interest and I/We do hereby agree that this sum shall be
forfeited by me/us if I/We revoke/withdraw/cancel my/our tender or if I/We vary any terms in our tender during the validity
period of the tender without your written consent and/or if in the event of Visakhapatnam Steel Plant accepting my/our
tender and I/We fail to deposit the required security money, execute the Agreement and/start the work within reasonable
time (to be determined by the Engineer) after written acceptance of my/our Tender.
3) Cell No :
Fax No.:
e-mail address:
PARTY CODE :
Yours faithfully,
(Signature of Contractor)
Name:
Page 5 of 81 RINL VIGILANCE TOLL FREE NO. 1800 4258878Signature of the Tenderer
Techno-Commercial bid part Retender
(To be placed in Cover-1) Tender No. WMD/73355-0
INSTRUCTIONS TO TENDERERS
1.a) Tenders shall be submitted in the office of the General Manager (Works Contracts)I/C, Visakhapatnam Steel Plant,
Visakhapatnam 530 031.
b) Tenders shall be submitted in the prescribed form issued by VSP. The Tender documents issued are not transferable.
Tender documents issued/downloaded shall be submitted wholly without detaching any part.
c) The Tenderer shall agree to VSPs terms and conditions, specifications/scope of work, etc., and quote their Total
Amount only accordingly.
d) Tender shall be for the entire scope of work mentioned in the tender documents.
e) Tenderer Shall quote only the Total Amount in figures and in words. Over writing is not permitted and corrections
are to be essentially initialed. Amount quoted in words shall govern in case of variance between figures and words.
f) The Total Amount quoted in figures and words shall be tallied before submission of the tender and all mistakes
corrected and initialed. Quotation shall preferably be type written or written in neat and legible handwriting. All the
pages of tender documents shall be signed by the tenderer.
g) If by any reason the tender opening is postponed to any other date, the details will be displayed in the notice board
of Works Contract Department. Tenderers shall see the notice board regularly and keep themselves informed in this
matter.
h) Before quoting, the tenderer shall necessarily contact the Engineer and fully understand the job, scope of work, unit
of measurement, mode of measurement, scope of supply of materials by VSP if any, working conditions, shutdown
arrangements, Labour deployment requirements, risk contingencies and such other factors which may affect their
tender.
i) General Conditions of Contract of VSP for Works Contracts are available in the Office of DGM (Works Contracts) I/C
and also in VSPs web site for reference. The tenderers shall study and understand all the relevant provisions before
quoting.
j) Tenders shall be kept open for acceptance for a period 4 (Four) MONTHS from the date of opening of tender i.e..,
Envelope-1.
k) After opening of tender, the tenderers may be called for negotiations and the details like date, time etc. will be
displayed on the notice board of Works Contract Department. The tenderers shall see the notice board regularly and
keep themselves informed in this matter and promptly attend negotiations without fail.
l) Purchase Preference will be given to PSUs where applicable as per DPE guidelines.
m) The local Small Scale Industries as approved by VSP and registered with Works Contracts Department of
Visakhapatnam Steel Plant in the category of Industrial Paint Manufactures for supply and application of industrial
Paints to various structurals, equipment pipelines etc., are eligible for purchase preference as per the policy of VSP in
force from time to time. The local small-scale industries, those who are technically and commercially acceptable shall
be considered for extension of Purchase Preference, if the offer is within 15% above L-1 price and upon their
matching with L-1 price.
n) The date of opening of pre-qualification envelope-1 shall be the date of tender opening in respect of both the SINGLE
BID AND TWO- BID(Techno-commercial and Price bid) tenders.
o) Respective tenderers participating in the tenders due for opening on the scheduled day, can witness the opening of
tenders/price bid on production of valid identity card/gate pass, or alternately, shall give a duly signed authorization
to their designated representatives who are nominated if they wish to witness the tender/price bid opening.
However, if the tenderer/designated representative participates for other than his tender his gate pass will be
cancelled for a period of 01 (ONE) year.
Page 6 of 81 RINL VIGILANCE TOLL FREE NO. 1800 4258878Signature of the Tenderer
Techno-Commercial bid part Retender
(To be placed in Cover-1) Tender No. WMD/73355-0
a. Proof of enlistment with NSIC and with particulars of relevant trade/item.
b. Registration details of the particular trade/item for which this tender is relevant, by way of submission of
cknowledgement of Enterpreneur Memorandum(EM) Part-II from the Industries Department, along with their
tender. The Micro and Small Enterprises not registered for the particular trade/item for which this tender is
relevant, would not be eligible for exemption. SSI Registration Certificate is not valid and no concession or
benefits shall be extended if EM Part-II is not submitted, and,
c. As regards Security Deposit (SD) exemption, the MSEs shall however be required to submit a Performance
Guarantee Bond in the prescribed proforma, equivalent to the value of Security Deposit. It may be noted that
waiver of SD is permitted only up to the monetary limit for which the unit is registered.
d) EMDs of unsuccessful tenderers will be refunded after reasonable time without interest.
a) Tender shall be submitted in two separate sealed covers. In case of single bid tender, the first cover shall contain the
D.D. / Pay Order / Bankers Cheque for Earnest Money Deposit / Cost of Tender Document / EMD exemption
documents for PSUs & MSE units listed with NSIC, other pre-qualification documents etc. and the second cover shall
contain the tender.
b) In case of two bid system, the first cover shall contain the techno-commercial bid part of tender, along with the other
bank instruments / documents indicated in para 3(a) above, and the second cover shall contain only the price bid
part of tender.
c) The two sealed covers as mentioned above shall be stapled / tied together and submitted. The first cover will be
opened first and only if the submitted documents / instruments are found to be as per NIT requirement, will the
second cover containing the price bid be opened.
d) Tenders not satisfying the requirements as per NIT will not be opened.
Page 7 of 81 RINL VIGILANCE TOLL FREE NO. 1800 4258878Signature of the Tenderer
Techno-Commercial bid part Retender
(To be placed in Cover-1) Tender No. WMD/73355-0
8. The contractor shall ensure strict compliance with provisions of the Employees Provident Fund Act, 1952 and the
scheme framed there under in so far as they are applicable to their establishment and agencies engaged by them.
The contractor is also required to indemnify the employer against any loss or claim or penalties or damages
whatsoever resulting out of non- compliance on the part of the contractor with the provisions of aforesaid act and
the schemes framed there under. A copy of the provident fund membership certificate/PF CODE number shall be
submitted by the contractor.
9. The contractor shall follow the provisions of Indian Factories Act and all rules made there under from time to time as
applicable and shall indemnify the employer against all claims of compensations under the provisions of the act in
respect of workmen employed by the contractor in carrying out the work against all costs, expenses and penalties
that may be incurred by the employer in connection therewith.
10. a) Total amount quoted shall be inclusive of all taxes, levies, duties, royalties, overheads and the like but
excluding service tax prevailing as on the date of submission of bids.
b) During the operation of the contract if any new taxes/duties/levies etc are imposed or rates undergo
changes, as notified by the Government and become applicable to the subject works, the same shall be
reimbursed by VSP on production of documentary evidence in respect of the payment of the same. Similarly
benefits accruing to agency on account of withdrawal/reduction in any existing taxes and duties shall be
passed on to VSP.
C) The benefit offered by the agency (other than Service Tax) will be deducted from each bill on the offered
percentage basis. Amount so recovered shall be released, limiting to the percentage of benefit offered on
the quoted price, only on receipt of credit by VSP.
d) The prices are exclusive of Service Tax. RINL-VSP will pay Service Tax as applicable on submission of Invoices
in accordance with Rule 4A (1) of Service Tax Rules 1994.
The contractor will be paid Service Tax by RINL-VSP along with monthly service charge bills for further
deposit with Central Excise Authorities. The contract will, in turn, submit the documentary evidence in
support of payment of Service Tax of each month along with subsequent month RA Bills.
11. ADVANCE: No advance of any sort will be given by VSP.
12. PAYMENT TERMS: Payment will be made monthly on recommendations of the Engineer basing on the quantities
executed, at accepted rates.
13. MEASUREMENTS: The contractor shall take measurements jointly with the Engineer or his representative and keep
joint records for the same. Bills shall be prepared and submitted by the contractor basing on agreed measurements.
14. INITIAL SECURITY DEPOSIT (ISD): Initial Security Deposit for the work shall be @ 2% of contract price. Earnest Money
Deposited by the successful tenderer shall be adjusted against ISD, and the difference between ISD and EMD shall be
deposited in the manner mentioned in the work order/letter of intent.
15. RETENTION MONEY: Retention Money for contracts up to a value of Rs. 100 lakhs, at the rate of 7.5% of the bills for
works with defective liability period not NIL and at the rate of 5.0% for works with defective liability period NIL will
be deducted from each bill until this amount together with the Initial Security Deposit reach the limit of retention
which is 7.5% or 5.0% as the case may be for the value of work. The Retention Money shall be released after the
satisfactory completion of defect liability period after liquidating the defects. For contracts of value above Rs.100
Lakhs, the limit of retention money shall be Rs.7.5 lakhs plus 5% of the value exceeding Rs.100 lakhs.
16. Security Deposit: : The Public Sector Enterprises or State/Central Government Undertakings/ MSE units registered
with NSIC will not be required to submit Security Deposit, but however they shall submit Performance Guarantee
Bond in lieu of Security Deposit in the prescribed proforma equivalent to the value of Security Deposit covering the
period of contract + defect liability period + 6 months (Claim period).
17. Recovery of income tax at source will be made from contractors bill and deposited with Income Tax Department as
per rules. Recovery of sales tax applicable shall be made from the contractors bills.
18 . SAFETY:
a) The contractor and his workers must strictly take all safety precautions and shall supply to his workers
dependable safety appliances like hand gloves, safety boots, safety belt, safety helmets, duster cloth, dust
mask/nostril filter etc. In addition to this, contractor shall also provide additional safety appliances as per
requirement and follow safe working practices like using fully insulated electrode holders etc. He shall also
ensure that his workmen intelligently use only dependable safety appliances supplied to them.
b) The contractor shall take adequate safety precaution to prevent accidents at site. The contractor shall also
ensure that his employees observe the statutory safety rules and regulations and also those laid down by the
employer from time to time and promptly submit report of accident and state the measures taken by him to
prevent their recurrence and also keep the employer indemnified of all claims arising out of such accidents.
c) No Workmen shall be engaged on the work without proper safety induction and without using required
PPE. Use of safety helmet and shoe is must excepting in painting works where shoe will not be used.
d) All the safety appliances required for safe working as decided by SED/Contract operating department shall
be provided by the contractor to his workmen.
e) Clearance to start the job will be obtained by the contractor in form A&B before start of work. The forms
may be obtained from the dept. concerned.
f) Works at height cannot be started without clearance from Zonal Safety Officer. The workers engaged for
work at height shall possess height pass from SED. The names of workmen working at height or in
hazardous areas will be written on the body of form B.
Page 8 of 81 RINL VIGILANCE TOLL FREE NO. 1800 4258878Signature of the Tenderer
Techno-Commercial bid part Retender
(To be placed in Cover-1) Tender No. WMD/73355-0
g) Contravention of any safety regulation of VSP in vogue from time to time will result into work stoppage,
levying penalties and ultimately in contract termination. The list of safety violations category wise are as
follows:
2. Driver of two wheeler carrying more than one pinion rider First offence: Rs.100/-
Second or subsequent
offences: Rs.300/-
II MINOR VIOLATIONS
First violation: Rs.2500/-
1. Working at height without height pass.
2. Unauthorized entry at hazardous location. Second time violation:
3. Engaging workers without safety training Rs.10,000/-
4. Proper ladder/steps not provided for working.
5. Failure to provide proper shuttering at excavation works. Third time repeated
6. Power connection taken from board without proper board plug. violation: Rs.20,000/-
7. Fitness certificate of cranes/hydra/heavy vehicles not available.
8. Crane rope conditions not OK.
9. Not wearing safety helmet / safety shoe at site.
10. Safety goggles/Hand gloves not used.
11. Gas cutting without goggle.
12. Rolling/lifting of cylinder/dragging on the ground (without cage)
13. Welding with non standard holder.
14. Welding machine earthing not done (double body earthing)
15. Gas hose pipe clamping done by wires.
16. LPG Cylinder date expire / over.
17. Loading/unloading of cylinder cushion not given.
18. Condition of hose pipe not good.
19. Working with leaking cylinder.
20. Using non power cable instead of welding cable.
21. Working without work permit / shut down.
22. Not putting red flags / stoppers.
23. Dismantling of structure without authorized plan.
24. Unauthorized Oxygen/Nitrogen tapping. First violation: Rs.2500/-
25. Not having proper gate passes / other area passes.
26. Use of damaged slings / tools / ropes. Second time violation:
27. Use of hand grinders / mixer machines without guard. Rs.10,000/-
28. Not reporting of accident.
29. Taking shelter behind electrical panel. Third time repeated
30. Driving of heavy vehicles on the main road during restricted hour. violation: Rs.20,000/-
31. Truck side panel / broken not OK.
32. Dropping / Spillage of material on the road.
33. No number plate on vehicle.
34. No indicator light / brake light on vehicles.
35. Driving dangerously.
36. Overloading of the vehicles beyond CC weight.
37. Racing and trials of speed, overtaking heavy vehicles.
38. Moving vehicles in unauthorized restricted routes.
39. Talking with cell phone while driving.
40. Truck carrying powdery material without tarpaulin.
41. Vehicles without red flags / red lights, side guards & tonnage.
42. Stock protruding out of the truck body.
Rs.2,00,000/- or 10% of
2. Fatal accident cases contract value whichever
is less.
(1) The above penalties related to the accidents mentioned at Category (V) will be imposed on agency in case
the reasons to the accidents are attributable to the agency.
(2) Independent of the above, the contractor shall be debarred or deregistered from taking up further
contractual work in VSP in case any repeated fatal accident after 3rd incident for the reasons attributable to
contractor.
Note: The penalties mentioned above are in addition to those which are applicable as per the Statutory Acts
& Rules. In case of any imposed penalty by any statutory authority, the same shall be over and above the
contractual clauses).
(3) Without prejudice to the right conferred for stoppage of work for violation of safety rules, the contractor
shall be liable for penalty at the rates indicated above depending upon the category of violation.
(4) Operating authority will assess the penalty amount having regard to all the circumstances in particular in
nature and gravity of the violation on the advice of Head of the Safety Engineering Department and will
issue a show cause notice specifying therein the proposed penalty. Considering the cause shown by the
contractor, if any, the operating authority shall pass final orders which shall then be binding on the
contractor. The penalty amount shall be recoverable from any bill and / or EMD / Security Deposit of the
contractor without any further reference to him.
h) The contractor shall ensure that the Welders and Gas Cutters wear cotton dress and leather apron. They
shall not wear nylon/synthetic dress. This is required to avoid any fire accident. This must be followed
strictly.
19. SHUTDOWNS:
A) Necessary shutdowns will be arranged by VSP to the contractor for carrying out the work based on
requirement. No claims on account of delayed/prolonged shutdown will be entertained.
B) The works assigned to the contractor by the Engineer from time to time shall be completed within the time
schedule fixed by the Engineer in each case, within the approved shut down period.
20. LABOUR DEPLOYMENT:
A) The contractor shall deploy his labour as per requirement and as instructed by the Engineer. It may be
necessary to carryout the work round the clock based on requirement and shutdown provided. The
contractors rate shall cover such eventualities.
B) Only trained, experienced, safety inducted workers acceptable to the Engineer shall be engaged on this
work, work shall be executed as per specifications to the satisfaction of the Engineer.
C) As and when need arises in the Annual works from time to time either for extra requirement of work or as a
replacement in running contracts or a contract commencing for the first time, the contractor shall ensure
that Displaced Persons (DPs) are engaged in unskilled category of workers to the extent of 50% (fifty
percent). The contractor shall contract the Engineer-in-charge for this purpose.
D) The Contractor shall engage contract worker(s) who do not have any adverse record with respect to his
character in the past. For this purpose, the character and antecedents of the proposed worker(s) whom the
Contractar intended to engage, shall be got verified by the Police and report shall be submitted. Till such
time the report is submitted, the proposed contract worker(s) will be given only provisional pass and the pass
will be cancelled in case any adverse report is reported.
Page 10 of 81 RINL VIGILANCE TOLL FREE NO. 1800 4258878Signature of the Tenderer
Techno-Commercial bid part Retender
(To be placed in Cover-1) Tender No. WMD/73355-0
21. SECURITY REGULALTIONS: The contractor shall abide by and also observe all security regulations promulgated from
time to time by the employer.
22. STORING/STACKING OF MATERIALS: Storing/Stacking/Placing of materials shall be only at the places designated by
the engineer.
23. The contractor, his supervisors and workmen shall observe entry and exit timings strictly.
24. After completion of work activity, the site has to be cleared of all debris, construction material and the like.
25. The successful tenderer shall start the work immediately after obtaining gate passes and safety induction training and
clearance from the Employer.
26. NOTICES: Any notice to be given to the contractor under terms of the contract shall be considered duly served, if
the same has been delivered to, left for or posted by registered post to the contractors principal place of business (or
in the event of the contractor being a company, its registered office), at the site or to their last known address.
27. DEFAULT BY TENDERERS: The successful tenderer may be debarred at the discretion of the company, from issue of
further tender documents, work orders etc., for a specified period to be decided by the employer in case of :
Undue delay in starting and execution of work awarded, poor performance, backing out from the tender, non
accepting work order/LOI during the validity of tender or non observance of safety rules and regulations,
misappropriation of companys materials/property, non payment of due wages to labour or such similar defaults.
28. Successful tenderer should be in a position to produce the Original Certificate in support of the attested copies of
relevant documents enclosed along with pre-qualification documents or afterwards, after opening of the Price Bids.
29. Failure to produce the original certificates at this stage in support of the attested copies of PF
Registration/ITCC/Electrical License/Experience/Qualification any other documents etc., submitted earlier would
result in disqualification and forfeiture of EMD and also liable for debarring from participation in VSP tenders.
30. If it comes to the notice of VSP at any stage right from request for registration/tender document that any of the
certificates/documents submitted by applicant for registration or by bidders are found to be false/fake/doctored, the
party will be debarred from participation in all VSP tenders for a period of 05 (FIVE) YEARS including termination of
Contract, if awarded. EMD / Security Deposit etc., if any, will be forfeited. The Contracting Agency in such cases shall
make good to VSP any loss or damage resulting from such termination. Contracts in operation any where in VSP will
also be terminated with attendant fall outs like forfeiture of E.M.D. / Security Deposit, if any, and recovery of risk and
cost charges etc. Decision of V.S.P. Management will be final and binding.
31. Failure to execute the work after LOI/WORK ORDER is given, will make the party liable for debarring for a period of 2
(TWO) YEARS.
32. In case it is found before/after award of work to the person/agency through Limited Tender Enquiry (LTE) that the
same person/agency is proprietor/proprietress/partner of two or more separate agencies and quoted for the same
work, then punitive action to the extent of debarring up to 02 (Two) years from participating in VSP tenders will be
taken.
33. In case the Tenderers revoke/withdraw/cancel their tender or they vary any terms of their tender during the validity
period of the tender without the written consent of Visakhapatnam Steel Plant (VSP) or in the event of VSP accepting
their tender and fail to deposit the required security money, execute the Agreement and fail to start the work within
reasonable time (to be determined by the Engineer) after written acceptance of their tender EMD submitted by
them will be forfeited by VSP.
34. Contractor shall note that:
i) Time for mobilization after issue of FAX Letter of Intent/detailed Letter of Intent / Work Order shall be;
a. 03 (Three) days for Capital Repairs
b. 15 days for Civil Works
c. 60 days for painting works of Structural Engineering Department
d. 07 (Seven) days for Annual Mechanical, Electrical and works of technological assistance/cleaning.
ii) Re-starting the work after disruption shall be within 04 (Four) to 06 (Six) hours after the cause of disruption is
removed as decided by the HOD.
iii) Notice period for Contract Termination shall be - 03 (Three) hours in the event of breakdowns, 02 (Two) days
in Capital Repairs and 10 days in other works.
Failure to adhere to above stipulations may result in Termination of contract at risk & cost and will make the party
liable for debarring for a period o 2 (Two) years.
35. Agencies are required to submit Bank Guarantee for the value as decided by the Engineer as a Security while taking
out Equipment/Components/materials of VSP to their workshop situated outside the VSP premises for carrying out
repairs.
36. In case of revision in RINL / VSP approved wage rate, consequent to the revision in the minimum wages (either in
Basic Wage or Living Allowances) as notified by the Regional Labour Commissioner (Central), Hyderabad, Escalation
amount to the contract shall be payable as per the following formula:
V = L x W x (X-Xo)
Xo
WHERE:
V= Escalation Payable
L= Labour Content during billing period
W= Gross value of work done on the basis of Contract Rates for the period for which variation is applicable
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Techno-Commercial bid part Retender
(To be placed in Cover-1) Tender No. WMD/73355-0
X= Revised Weighted Average of RINL/VSP approved Rates for the period for which variation is applicable
(for Unskilled, Semi-skilled and Skilled categories of Workers) based on the minimum wages as notified by
the ALC (Central), Hyderabad, for the period under consideration for that contract as per present man
days of different categories for the billing period.
Xo = Existing (on the basis which tender estimate prepared) Weighted average of VSP approved rates (for
Unskilled, Semi-skilled and Skilled categories of Workers and which is based on the Minimum Wages
notified by Commissioner of Labour, Govt. of Andhra Pradesh, Hyderabad) for that contract as per
present man days of different categories for the billing period.
Computation of X, Xo & L :
Where
USR= Revised VSP approved Rate for USW at the time of billing
SSR= Revised VSP approved Rate for SSW at the time of billing
SKR= Revised VSP approved Rate for SKW at the time of billing
USRo= VSP approved Rate for USW indicated based on which the Estimate of work was prepared,
SSRo= VSP approved Rate for SSW indicated based on which the Estimate of work was prepared,
SKRo= VSP approved Rate for SKW indicated based on which the Estimate of work was prepared,
(The above escalation shall be independent of the award percentage whether +ve or ve)
37. PAYMENT OF MINIMUM WAGES: Wages paid to the workmen by the contractor should not be less than the rates
notified by the Regional Labour Commissioner (Central), Hyderabad, from time to time with regard to the minimum
wages applicable to the respective categories of workmen plus the ad-hoc amount at the rate of `.11.54ps as per
working day per workman per category. Wages with ad-hoc amount to the workmen should be paid on or before
the 7th of the subsequent month. if 7th falls on a holiday or weekly off day, the payment should be made one day
prior to that. Payment of PF for the month, both the employers (in this case contractor) and employees (in this case
workmen employed by the contractor) contributions should be deposited in the bank in the permanent PF code
number and challan obtained before the 15th of the subsequent month and forwarded to the Engineer. In case of
failure of the contractor to comply with any of the above, the following action will be taken by VSP.
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38. The contract period can be extended at the discretion of V.S.P. up to 04 (Four) months at the existing Rates, Terms
and conditions and the Contractor shall be bound to execute the work accordingly and the offer of the Contractor is
deemed to include this aspect.
39. The tenderers shall note that in case of quoting above the Estimated Value of V.S.P. the L-1 party shall furnish logical /
satisfactory explanation which V.S.P. may seek if felt necessary for quoting such high rates. If the explanation offered
by the L-1 party is not acceptable to V.S.P., the L-1 party may be recommended for disqualification while retendering
the work.
40. The contractor should clearly understand and comply with the Factories Act 1948 and relieve the FEMALE WORKERS
from their work site within the restricted working hours prescribed therein under section 66(b).
41. The following deductions per workman deployed category-wise shall be made from the bills/amounts due to the
contractor as applicable for the work done and such deducted amounts shall be released as mentioned below:
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Techno-Commercial bid part Retender
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RA bill / pre-final bill as and
when paid by the
Contractor)
Grand total ``. 53.48ps ``. 59.10ps ``. 67.45ps
10% towards profit and
``. 05.35ps ``. 05.91ps ``. 06.75ps
overheads of Contractor
Total recovery amount ``. 58.83ps ``. 65.01ps ``. 74.20ps
Note:
i) The above recovery rates are effective from 01/10/2012. In case of any statutory revision in minimum wages
payable to contract workmen as notified by the Regional Labour Commissioner (Central), Hyderabad from
time to time, the above recovery amounts for workmen category-wise will be revised by RINL/VSP and will
be notified accordingly.
ii) Payment against the above component is to be made to the workmen based on effective wages of last
drawn pay.
42. PAYMENT MODE FOR BILL AMOUNTS:
42.1 Following are the options available to the Contractors for availing e-payments.
42.1.1 EFT System: Under this system Banks offer their customers money Transfer service from account of any bank
branch to any other Bank Branch. The EFT system presently covers all the branches of about 77 banks located at 15
centers indicated below, where clearing houses are managed by RBI i.e.,
i) New Delhi ii) Chandigarh iii) Kanpur iv) Jaipur v) Ahmedabad vi) Mumbai vii) Nagpur viii) Hyderabad) Bangalore x)
Chennai xi) Trivendrum xii) Kolkata xiii) Bhubaneswar xiv) Guwahati xv) Patna.
42.1.2 Direct Credit: Suppliers opting for this system may open Bank accounts with any one of the following banks.
i) State Bank of India - Steel Plant Branch
ii) Canara Bank - Steel Plant Branch
iii) Bank of Baroda - Steel Plant Branch
iv) State Bank of Hyderabad - Steel Plant Township Branch
v) Andhra Bank - Steel Plant Township Branch
vi) UCO Bank - Steel Plant Township Branch
vii) IDBI - Visakhapatnam Branch
42.2 The Successful tenderer shall agree that all the payment due and payable in terms of the contract will be paid direct
to his bank account and he shall give the bank account number and the address of the Bank in which the money is to
be deposited as per the format given below:
(1) Party Code :
(2) Option : RTGS / EFT
(3) Beneficiary Details
a) Name of Beneficiary (Max.35 characters) :
b) Bank Name (Max. 35 characters) :
c) Branch Name (Max. 35 characters) :
d) Account Number (Max. 35 characters) :
e) Account type (Max. 35 characters) :
(Savings / Current / Overdraft) [Mention Code No. also]
f) Beneficiary Banks IFSC Code (Max. 11 characters):
(For RTGS Mode only)
g) Beneficiary Banks MICR Code (Max.09 characters):
(For EFT Mode only)
Name:
Desgn:
CERTIFICATE
Certified that the above particulars are found to be correct and matching with our records in respect of the above
beneficiary.
Sd/-
(Signature of Branch Manager)
Name :
Seal of Bank :
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42.3 The contractor has to submit their bank account details in VSP format duly certified by Concerned Bank Manager for
the purpose of making electronic payment before submission of First Running Account Bill, failing which the bill will
not be processed.
42.4. The Successful tenderer is required to give an undertaking to the Finance Department of VSP that the payment made
by RINL/ VSP of any sum due to him by directly remitting the same in his bank, the address and the number of which
is to be furnished, shall be in full discharge of the particular bill raised by him, and that he shall not have any claim in
respect of the same.
42.5 In respect of payment made through Electronic Fund Transfer mechanism or Direct Credit to the
suppliers/contractors bank account, the supplier/contractor/receiver should intimate discrepancies, if any, within 10
days from the date of dispatch of intimation letter of payment to them to Finance Department of VSP failing which it
shall be presumed that the funds have reached to their bank account and that no claims will be entertained after the
said 10 days.
43. CLAUSES CONCERNING INPUT TAX CREDIT (ITC) ON AP VAT ACT:
a) All the Tenderers except the Tenderers opting for composite scheme under APVAT Act shall submit the
additional information as placed at Annexure-1 along with Form G ie., quote for the work. The Tenderers
may note that their offer shall be adjusted for the eligible ITC benefit (applicable for Tenderers who have
opted the scheme of maintaining books of accounts for payment of tax) and / or Excise Cenvat benefit to
RINL after Price Bid opening for the purpose of evaluation. Probable ITC benefit available to VSP for the Year
2013-14 is as given below:
ITC Benefit
Items qualifying for ITC under APVAT Act @ 5.00% 2.02%
b) The amount of ITC benefit & CENVAT benefit calculated from the information provided/quoted in the
Annexure-1 to Quote sheet (Form G) shall be deducted from the quoted price for the purpose of
evaluation.
c) The Contractor registered under APVAT Act and opted the scheme of maintaining books of accounts for
payment of tax shall issue Tax Invoice in the name of RINL for the total material incorporated in the work.
But the contractor registered under APVAT Act and opted to pay APVAT @ 14.5% of the total consideration
subject to deductions or the scheme of composition for payment of tax is not eligible to issue TAX INVOICE
but shall issue Way Bill along with Delivery Challans copy or Gate Pass cum Invoice for the total material
incorporated in the contract.
d) The ITC Benefit & CENVAT benefit on account of Excise Duty offered by the Agency (calculated on the basis
of information provided in Annexure-1 to the Quote sheet) will be deducted from each Bill on the offered
percentage basis (calculated on the basis of information provided in Annexure-1 to the Quote sheet) and
will be released to the extent ITC Benefit & Excise Cenvat Benefit could be availed by VSP. The contractor
shall extend all possible help to facilitate VSP to avail ITC & Excise Cenvat Benefit. The payment towards
Excise Duty, Service Tax, APVAT and CST shall be made only on submission of valid Invoices / Duty payment
Documents as per the Excise, Service Tax, APVAT & CST Act / Rules. If ITC Benefit and / or CENVAT benefit
could not be availed by VSP due to reasons attributable to the Contractor, such amount will not be released
by VSP.
e) In the event the ITC Benefit realized by VSP (based on documents) is in excess of the ITC Benefit offered by
the Agency/Contractor (on the basis of information furnished in Annexure-1 to Quote sheet), the refund will
be restricted to the benefit offered by the agency.
f) All the material incorporated in the contract should be brought in with the approval of Engineer-in-charge
along with proper invoice / Way Bill along with Delivery Challan or Gate Pass cum Invoice (as the case may
be) only. Material once received into the factory would not be allowed to go outside the Factory premises
for any reason. Excess/rejected material will be allowed to be taken back only after complying with the
Provisions of CE Act.
g) The Tenderer shall confirm the following:
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Techno-Commercial bid part Retender
(To be placed in Cover-1) Tender No. WMD/73355-0
iv) If yes for (iii) above, copy of Excise Registration Certificate enclosed: Yes
NOTE: In the case of g (i) & (iv) please confirm by tick marking YES
In the case of g (ii) please strike off whichever is not applicable.
h) In case, the contractor registered under APVAT Act and opted for payment of APVAT @ 14.5% of total
consideration subject to deductions or Composition scheme for payment of tax or under Central Sales Tax
Scheme fail to submit the valid Way Bills along with Delivery Challan or Gate Pass cum Invoice for the total
material incorporated in the work, then an amount equal to 2.5% of the contract value shall be deducted
from his pre-final bill / final bill and the contract will be closed.
i) In case the contractor registered under APVAT Act and opted the scheme of maintaining of books of
accounts for payment of tax fail to submit Tax Invoices for the total quantity of goods incorporated in the
work, then an amount equal to proportionate ITC benefit on the deficit quantity of material for which Tax
Invoices have not been submitted shall be deducted from the pre-final bill / final bill and the contract will be
closed. Decision of the Engineer-in-charge in respect of the quantity of material incorporated in the work
shall be final.
44. RINL reserves the right to reject the offers of tenderers whose performance is poor in awarded / ongoing works if any.
**********
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Techno-Commercial bid part
SCOPE OF WORK
(To be placed in Cover-1) TENDER NO : 73355
Proposal No 655061300100
Work Desc : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
Cond No Cond Desc
0.00 Visakhapatnam Steel Plant (VSP) is a ISO 9000; ISO 14000; OSHAS-18000,
BSEN-16001 and 5S (Cleaning, Housekeeping, keeping the material in
Standardized Format) certified organization. VSP has adopted Zero
Discharge as Corporate Objective. Various schemes are envisaged to achieve
near to Zero Discharge. The waste water, process leakage, cooling tower
blow downs, approximately 500 cum/hr discharged through storm water outlets
shall be collected at the boundary in a pond, which will be sent to Waste
Water treatment plant by RO Process unit located near TPP by laying a pipe
line by others. This water after secondary treatment shall be tertiary
treated in a RO System. The Permeate of the RO unit shall be used for soft
water requirement in different places like Steel Melt Shop and Blast
Furnace etc. Others shall pump the final effluent generated from the
wastewater treatment plant to ash pond.
Appikonda Waste Water Treatment Plant (AWWTP) will be commissioned with an
input of 500 cum/hr from Appikonda Lift Pump House; 160 cum/hr from side
stream filter backwash of Recirculation Pump House and DM Plant; RO output
225m3/hr & Cooling Tower Make up after Pretreatment 280 cum/hr.
AWWTP shall treat wastewater streams emanating from process to produce
quality water as per design specification. This bid is invited for Supply
of specialty chemicals and Operation and Maintenance of AWWTP & one pumping
station at Appikonda. M/s VA Tech Wabag were the EPCC contractor for the
plant and M N Dastur & Co the consultant.
0.01 Process Description, System and Equipment Details: The tertiary treatment
scheme for the AWWTP has been broadly classified into six stages namely:
Stage-1: Pumping from Apikonda pumping station
Stage-2: Pre treatment section essentially for the removal of Suspended
Solids and Oil.
Stage-3: Ultra Filtration section to remove the balance oil, Suspended
Solids and improve/ control the Silt Density Index.
Stage-4: Reverse Osmosis section to remove the Total Dissolved Solids
(TDS).
Stage-5: Chemical solution dosing section describes the facilities required
for preparation and dosing of different chemical solution required for the
tertiary treatment.
Stage-6: Sludge Thickener & solid handling.
0.02 Feed Water Quality: The feed water to the AWWTP comprises of the following
effluent streams:
1) Apikonda Waste Water Drain (max 500 m3/hr).
2) Cooling Tower Blow Down maximum (150-200m3/hr) as and when required.
3) DM plant clarifier under flow (3-6m3/hr).
4) DM plant PSF backwash (6-10m3/hr).
Work Desc : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
Work Desc : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
0.05 Ultra Filtration system SKID 1, 2, 3: After the basket strainers the water
flows to the Ultra filtration units, where suspended solids, BOD, COD are
removed and reduce Silt Density Index to required level. The water is fed
inside the hollow fiber and comes out from the circumference of hollow
fiber. The ultra filters are backwashed on completion of every service
cycle and when Trans Membrane Pressure is less than 0.8 and on completing
of three counters the skid automatically goes for Chemically Enhanced
Backwash. The ultra filtration process is operated on "dead-end" or direct
flow, which is 100% conversion of feed water to filtrate. The composition
is poly-ether-sulfone, the hydrophilic material. The flow pattern is
inside, out, i.e. the feed water flows through the inside or center of the
fibers and filtrate passes radially outward through the membrane "tube"
walls. Water is pressurized through the membrane and particulates are left
at membrane surface. These particulates build up in concentration at
membrane surface, thus the water flow direction is periodically reversed to
remove particulate matter (backwash). The modes of operation of Ultra
filtration are: Processing, Backwash and Cleaning System and is automated
to switch between these modes. However, cleaning and integrity testing
modes is manual.
0.06 Processing: Processing is the mode in which filtration takes place. In
dead end filtration, all water fed to the ultra filtration module passes
through the membrane and is filtered. During processing step, the dirt
material is accumulated on inside membrane surface.
0.07 Backwash: During processing, solids accumulate on the membrane surface;
short cleaning or backwash with filtrate water is necessary to restore the
membrane performance. The system is programmed to backwash individual
blocks at fixed periodical interval. During the backwash, the water flow
will be reversed. Clean permeate water will be forced from outside of the
capillary and will transport the foulants out of the capillaries. The
duration of the backwash is sufficient to remove all dirt from the membrane
surface and drive it out from capillaries and membrane system. If the
normal backwash is insufficient to remove all the foulants, chemically
enhanced backwash is recommended and incorporated to the system. Before
CEB it is important that during normal backwash (without chemical) most of
the soft foulants are removed; in this way chemicals are exposed only on
the hard to remove foulants. It is also important that all fibers are
filled with chemicals, in the correct concentration and with soaking time.
After soaking it is important to flush the chemicals out of the skid with a
backwash operation.
0.08 Cleaning: A key measure of ultra-filtration membrane performance is the TMP
(Trans Membrane Pressure). This is the difference between average feed
Work Desc : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
Work Desc : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
0.11 RO Membrane cleaning: Contractor shall supply & use chemicals & procedures
for cleaning of RO Membranes due to Fouling as per Membranes Manufacturer
Recommendations. The recommended generic chemical solutions for cleaning
an RO membrane element are based on the foulant to be removed. Party can
use chemical and procedures for cleaning of RO Membrane of their choice
provided same chemical and procedures certified by the Membrane
manufacturer.
0.12 Chemical Dosing Systems: All the dosing tanks are provided with level
switches for low-level trip, i.e. pump safety. The pumps are provided with
common external pressure relief valves. The chemical preparation is
manual, i.e. addition of chemicals is done manually. The required amount
of chemicals is added to achieve required concentration. Following dosing
systems are provided each with two tanks and two pumps.
Ferric Chloride Dosing System;
Chlorine dioxide Dosing System;
Coagulant-aid Dosing System;
Polyelectrolyte Dosing System;
Sodium meta bi sulfite dosing system;
Acid dosing System (Clarifier, RO Feed);
Alkaline dosing System (RO Feed);
Antiscalant Dosing system;
Dewatering Polyelectrolyte dosing system.
The main objective of chemical treatment is to convert given quality of
waste water to soft water of desired quality as per clause-45 of Terms &
Conditions through pre treatment UF and RO process. Treatment program
should take care of all the seasonal variation of input waste water. Good
health of UF/RO system should be ensured.
0.13 Sludge Handling and disposal system: The clarifier sludge is removed from
the bottom of clarifier in to the sludge sump. This sludge has around 6%
consistency and is further pumped into the sludge holding tank. Waste
backwash of PSF & API will be collected in waste back wash tank and from
there it will be pumped to sludge thickener. From sludge thickener sludge
will go to sludge holding tank and from sludge holding tank to centrifuge
with the help of pumps. The dewatering polyelectrolyte is added in to the
sludge for enhancing the performance of centrifuge. Three centrifuges are
provided for this purpose (two working and one standby) on first floor of
chemical house. The sludge produced is dumped on ground floor directly in
the trolley (provided by Contractor). This trolley is taken away for
disposal of sludge with in 5 Km from the RO plant. The centrifuge is
designed for sixteen hours operation, as lot of time is required for
removal and setting of fresh trolleys.
Work Desc : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
0.14 RO reject: The RO reject and the effluent generated from the chemically
enhanced backwash of UF membranes are routed to a RCC collection pit. The
pit is provided with pump to evacuate the effluent, which is finally
disposed off to the ash pond. The pump is provided with auto start and
stop interlocks based on the pit level. The pump is provided with a local
starter so that it can be started from local.
1.00 Operation of the plant (BOQ Item No :1)
Shift wise operation, chemical application, laboratory activity of related
area of AWWTP pump houses on 24 hours x 365 days basis as per scope given
below.
Contractor has to provide round the clock shift coverage in three shifts
(as specified by VSP) for carrying out the Operation of AWWTP, including
Appikonda Transfer Pump House. 3 (three) Operators should be available for
shift operation as mentioned in Annexure-9 and shall cover all activities
but not limited to the following:
1.01 Operation of the plant as per the operation manual /Standard Operating
Practices prepared and submitted by the party and approved by VSP.
1.02 Plant is to be operated with 100% capacity utilization of all units and
final out put of RO process has to be maintained at the rate of 80%
recovery rate.
1.03 After reporting to respective duty place, Chemist/Shift in-charge should
take proper takeover of plant position from previous shift person.
1.04 Chemist/Shift in-charge should report about the plant position/status to
the VSP Shift in-charge at PH-4 in every shift after reporting for duty.
Operator attendance should be recorded with the VSP Shift in-charge.
1.05 The usage of chemicals (coagulant/ floculant, de-oiling polyelectrolyte and
polyelectrolyte) will vary with input parameters and the operator should
report the usage of chemicals/chemical solutions per shift and it should be
certified by the VSP Shift in-charge.
1.06 Operator should inspect all running equipment once in an hour or as per
site conditions depending on the nature of functioning of the equipment and
any abnormality observed should be reported to the plant in-charge and same
to be recorded in the shift log book also. Corrective action must be taken
immediately.
General aspects to be observed during inspection by operator are as below:
i) Vibration level of the equipment.
ii) Noise level of the equipment.
iii) Lubrication level checking and topping up.
iv) Running current (amps) of the equipment.
v) Any leakages of the equipment and reporting to the Shift in-charge/
Work Desc : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
1.14 All package Air-Conditioner/ Air Handling Unit will be operated by AWWTP
operator.
1.15 VSP is following BSEN:-16001 for all of its units (i.e. all units are
operating in Energy efficient manner). Same procedure will be followed in
AWWTP.
1.16 Idle running of the equipment to be avoided, and lights, fans, A/c`s to be
used optimally.
Work Desc : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
1.17 RO reject: The RO reject and the effluent generated from the chemically
enhanced backwash of UF membranes is routed to a RCC collection pit. The
pit is provided with pump to evacuate the effluent, which is finally
disposed off to the ash pond. DM plant reject also should be pumped to ash
pond from collection pit.
1.18 Stopping and Restarting of the plant: After any planned shut down or
stoppage of the plant due to any reason, plant has to be restarted after
the clearance of Engineer in-charge and shall stabilize the operations to
its capacity within the time schedule as agreed mutually with Engineer in-
charge. In case of power failure, after restoration of power, normalcy to
be established with the clearance of VSP Shift in-charge. All stoppages
should be recorded in the shift log book.
1.19 Application of Chemicals:
1) Preparation of solution of chemicals supplied by the Contractor and
their dosing in the system including chemicals required for cleaning of the
membrane for production of water of desired quality and quantity.
2) Unloading, stacking/storing at site, handling of chemicals from the
storage area point near RO plant up to chemical dosing/ preparation tank
area of all chemicals shall be in the scope of the Contractor. Contractor
to prepare and dose all chemicals provided by them as per Part-A, for the
pre treatment plant, UF & RO plant for controlling the process and maintain
the system performance on continuous basis. Contractor to prepare and
apply all cleaning chemicals required for the RO system and UF units for
normal operation as well as during fouled conditions of the plant. The
cleaning/ washing activity of the membrane as and when required has to be
done by Contractor. Any change of dosages/ type of chemical for quality
improvement will be in the contractor's scope and the same will be informed
to Engineer in-charge.
3) All safety precautions to be taken in the handling and storage of
chemicals as per MSDS. Safety instructions as per MSDS for handling
(normal condition and emergency condition) to be displayed at the storage
and dosing area at site.
4) Any spillage of the chemical has to be cleaned thoroughly by the
contractor.
1.20 Desired water quality output should be as per clause-45 of Terms &
Conditions. Shift in-charge should ensure the quality of output water as
per approved parameter throughout the shift. If any abnormality/deviation
is noticed, corrective action is to be taken immediately. All such
deviations and corrective actions taken are to be recorded and reported to
Pump House-4 Shift in-charge & Plant Manager.
Work Desc : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
Work Desc : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
3.06 Carrying out cleaning of all installed mesh/ strainer in related area as on
when required;
3.07 Submission of predictive/maintenance report on weekly basis of all rotating
equipments;
3.08 Carrying out preventative maintenance of equipment as per the VSP practices
(schedule will be given by contractor and Engineer in-charge will approve
the above);
3.09 Carrying out breakdown maintenance for all type of equipments at site
itself including, replacement of bearings, seals, seal testing & maintain
the equipment history. The agency has to carry all kind of maintenance job
to restore the normalcy of plant operations;
3.10 Carrying out all type of repair jobs related to rubber lined piping, pipe
fittings, vessels etc;
3.11 Coordination with maintenance personnel for shut downs and normalization;
Work Desc : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
3.13 The spares given for the purpose of assembly of equipment are to have a
definite life period during operations. Any failure identified immediately
after replacement of spares due to bad workmanship shall be made good by
the contractor at his own cost;
3.14 Identification and preparation of the list of spares/consumables which are
in VSP scope and intimate in advance i.e. for
a) critical equipment: 9 months in advance,
b) non critical equipment: 6 months in advance,
c) consumables: 2 months in advance.;
3.15 Drawings, documents and O & M manuals (softcopy) of plant and all the
equipments in the form of soft copy will be provided by VSP.
3.16 If any support is required for O&M of any equipment (rotary/static,
membranes, filters etc) in the plant then the same shall be arranged by the
Contractor;
3.17 Contactor should maintain daily maintenance activity register and history
of all equipment .
Work Desc : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
5.01 Sludge Handling and disposal system: The centrifuges are located on first
floor of Chemical House. The sludge produced is dumped on ground floor
directly in the trolley (provided by Contractor). This trolley is taken
away for disposal of sludge with in 5 km from the RO plant on daily basis.
The centrifuge is designed for sixteen hours operation and within eight
hours removal and setting of fresh trolleys are to be done.
5.02 Other process waste: Any solid waste generated during cleaning and
maintaining of sludge handling equipment like, sludge pumps, Thickeners,
clarifiers etc. and de-choking of pipe lines, should be shifted to
designated area for disposal with in 5kms along with centrifuge sludge
daily.
6.00 Electrical & Insturmantation - (BOQ Item No:3) Complete Electrical &
Instrumentation maintenance of all equipments at related area of AWWTP as
per schedule & as required on condition based. The scope of work includes
all works to keep the plant in good operating condition. The operation
activity includes deployment of manpower in three shifts, (i.e.24hrs X
365days) for routine operation, monitoring and inspection of all electrical
equipments in the AWWTP & Appikonda Lift Pump House, as mentioned in
Annexure-9. The operational activities are:
6.01 The log sheet of operations carried out and periodic data related to the
ELECTRICAL equipment to be maintained in the continuous basis and record to
be updated and maintained in Maintenance Management System and other
Standard Operating Systems maintained at VSP like QMS, EMS,OHSMS, 5S and
Work Desc : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
EnMS etc.
6.13 Material handling: Spares & Consumable transportation to & fro between
Stores and Site shall be in Contractor's scope. Shifting of equipments,
like motor shall be in Contractor's scope.
6.14 Motors: Clean the stator body, fan etc. Tighten the foundation and
coupling bolts. Check IR value of windings and winding resistance with
megger and motor checker respectively. Lubricate the bearing with grease
at both ends. Tighten the termination at cable termination box as per VSP
Equipment Preventative Maintenance Schedule & Practices. Contractor shall
take all precautions to avoid damage to winding of any motor. The
contractor shall follow all procedures and schedule as per the Preventive
Maintenance Program of VSP. Rewinding of motors shall be in VSP scope,
Work Desc : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
Work Desc : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
keeping.
7.00 Instrumentation: The scope of work includes all works to keep the plant in
good operating condition. The operation activity includes deployment of
manpower in three shifts, (i.e.24hrs x 365days) for routine operation,
monitoring and inspection of all Instrumenation equipments in the AWWTP &
Appikonda Lift Pump House, as mentioned in Annexure-9. The operational
activities are:
7.01 The log sheet of operations carried out and periodic data related to the
instrumentation equipment to be maintained in the continuous basis and
record to be updated and maintained in Maintenance Management System
and other Standard Operating Systems maintained at VSP like QMS, EMS,OHSMS,
5S and EnMS.
7.02 Physical inspection of instrumentation equipments, as listed in Annexure-6,
in the shift and generating a defect report for any abnormalities to help
the maintenance group to take up the jobs in General shift.
7.03 Restoration of power for instrumentation equipment in case of power failure
due to under voltage or any fault in the system (required MCBs/fuses are in
scope of the contractor).
7.04 Testing of equipments after repair, scheduled testing/ changeover of
equipments, calibration and related jobs as directed by Engineer.
7.05 On/Off valves - maintenance /Replacement of On/Off Valve solenoids, Limits
switches and Cu/SS tubing, cabling and loop checking etc.
7.06 Switches- Calibration and Maintenance/Replacement of Pressure/ DP/ Level/
Temperature switches including sensing lines, Isolation Valves and cabling.
7.07 Transmitters- Calibration, Servicing and replacement of Pressure, DP and
Ultrasonic Transmitters including maintenance of manifolds, isolation
valves impulse lines and cabling.
7.08 Control valves- Calibration and Maintenance of Positioners of Control
Valve/ Butterfly Valve including I-P Converters, Air Filter Regulator, air
lock unit along with copper/ SS tubing cabling etc.
7.09 Temperature Transmitters- Calibration, servicing and replacement including
loop checking.
7.10 Temperature Elements- Maintenance of RTDs and Thermocouples including
replacement of temperature elements and cables.
7.11 Analyzers viz. 1) Conductivity Analyzer, 2) Silica Analyzer, 3)pH
analyzer, 4) Sodium Analyzer, 5)ORP analyzer : Calibration and maintenance
of online analyzers including flow chamber/ sensor cleaning, leak
arresting, preparation of reagent etc.
Work Desc : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
7.14 Painting of impulse lines and junction boxes. 20m of impulse pipe per limb
of any sensor on an average. One junction box for every 10 instruments
stated above.
7.15 Cleaning of panels:- 1 panel for 100 sensors, 1 panel for each analyzer.
8.02 Checking healthiness of I/O cards, CPUs and communication cards, power
supply cards and SOE cards, if any, daily.
8.03 Power monitoring daily.
8.04 Change over record of redundancy of CPU (from main to standby etc).
8.11 Observing and taking backup of necessary historical trends of all the
parameters as per assigned groups.
8.12 Loop checking during shutdown from MMI to the final element in the field.
8.13 Inter lock Protection activities online from MMI while taking equipment
Work Desc : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
8.14 Well versed to provide all the options of the system as and when required.
8.15 Coordination with operators for any assistance regarding analysis of any
break down.
8.16 Modification of logics online, if required.
8.21 Total maintenance of the electronic earthing shall be in the scope of the
contractor.
9.00 Supply of Chemicals: The list of chemicals is as mentioned at BOQ items 4
to 22. Chemicals list covers all the possible chemicals appropriate to the
system by their generic nature. Party is free to offer their choice of
chemicals combination which need not necessarily cover the entire list.
9.01 At present there is a provision for storage and dosing system for chemical
at AWWTP.
9.02 Party has to comply with the existing VSP's ISO procedures like EMS, QMS &
OHSMS for ensuring the green and safe handling, storage of all chemicals.
9.03 Formulations of chemicals shall be easily biodegradable. Party shall
extend specific confirmation in this regard in the offer. Party shall
provide certification/confirmation for biodegradability of the chemicals
offered before starting the treatment. And party's chemicals should not
fall under banned category as per APPCB & CPCB.
9.04 Formulations shall not show any signs of deterioration like separation of
solids at least for a period of 90 days after the date of receipt of
materials at site.
9.05 Party shall submit product profile/ description of each chemical including
the pH, Specific gravity, active ingredient and shelf life in their offer
and in the test certificate submitted at the time of delivery of chemicals.
9.06 Treatment shall be effective in the broad spectrum range of pH and
temperature.
9.07 Supplier should ensure that there should not be any corrosion in the
fittings at injection point because of low pH of chemicals. Otherwise it
Work Desc : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
Work Desc : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
10.01 Contractor should have valid elcetrical authorisation/ licence for L T(440
Volts) electrical panels.
10.02 To supply of PPEs like dust mask, hand gloves, earplugs etc. to their
workmen and adherence to safety practices during execution of the work.
10.03 To arrange necessary tools & tackles and welding transformer & gas cutting/
welding and accessories as per Annexure-B.
10.04 Any repair, modification, rewiring, replacements and required associated
works like testing etc. to restore back the equipment to normalcy after
breakdown.
10.05 Annual calibration & testing of multifunctional relays and energy meters.
10.06 All the testing & measuring equipments/ instruments used at site shall have
valid calibration certificate.
10.07 Condition monitoring for all important electrical drives and switchgear.
10.09 Party has to maintain printer for report generation and all necessary
reports.
10.10 Minor program for report generation.
Work Desc : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
Work Desc : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
Work Desc : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
PROPOSAL NO : 655061300100
WORK DESC : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
Cond No Cond Desc
1 This contract is for Operation, Maintenance & Housekeeping of AWWTP,
Appikonda Lift Pump House.
2 The agency has to necessarily depute one site in charge who will be over
all in-charge.
The agency to ensure that each job shall be carried out under the
proper supervision. If necessary, agency has to deploy more numbers of
supervisors.
3 All the operation of equipments shall be done in accordance with the
relevant Standard Operating Procedures duly approved by VSP.
4 For shift personnel, the shift timings as prescribed by VSP shall be
followed.
Presently, the working hours for 'A', 'B', 'C' and 'G' shifts are from
6:00AM to 2:30PM, 2:00PM to 10:30PM, 10:00PM to 6:30AM and 9:00AM to
5:30PM respectively.
5 Any major activity like repair/overhauling of an equipment is required
to be carried out in such a way that always stand-by equipment shall be
available for operation.
6 The contractor has to follow all safety procedures of VSP and ensure use
of necessary safety appliances by his workmen.
7 Housekeeping and cleaning of the area in the Pump House is an important
factor.
The agency has to clean the Pump House premises & maintain the pump pit
floor neat and clean on daily basis. After the maintenance, the agency
is required to clean the area, remove all the waste material from the
work place and dump it in respective waste bins located at designated
place.
8 All works should be carried out as per work permit procedure of VSP.
9 The routine preventive maintenance of equipments shall be done in
accordance with the relevant Standard Maintenance Practices. Major
repair/replacements schedule shall be developed and implemented in line
with the Manufacturer's recommendations.
All Inspection activities are also to be covered under this. The
schedules are to be submitted to the Engineer in-charge well in advance
and approval is to be obtained from him before start up. While deciding
on the scheduled maintenance plan and activities under that maintenance,
the Manufacturer's recommendations in general would be followed. Any
amendment shall be made with approval of VSP.
10 In the event of any breakdown, the agency shall ensure continuation of
work without any break till the equipment is brought in to operation.
PROPOSAL NO : 655061300100
WORK DESC : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
Cond No Cond Desc
If necessary, agency shall arrange and deploy more manpower to reduce
the breakdown period. Also, if the services of any expert are required,
the agency shall arrange the same in the most expeditious manner at his
own cost. The agency shall submit failure analysis report related to
the breakdown equipment and action plan for prevention to the Engineer
in-charge.
11 Equipments are located at different places within the plant. Agency is
required to make necessary arrangements of transportation of men and
material to the work spot. Deployment of manpower for handling of
spares/consumables to and fro between department stores and site shall
be in the scope of the agency.
12 The agency is required to carry out the maintenance of equipments as
mentioned under BOQ and scope of work. In case, agency is not
conversant with particular equipment for maintenance, it would be the
responsibility of the agency to pickup all relevant technical knowhow
for completion of job on time and ensure trouble free running of the
equipment.
13 Necessary facility for machining available at department workshop or
UERS/Engineering Shop may be provided. However, any other precision
tool required for maintenance shall be arranged by the agency. Masonry
jobs required during repairs of equipments like grouting, PCC, RCC work
shall be done by VSP.
14 The agency to ensure the operating parameters and vibration readings of
equipment after any maintenance shall be maintained as per the
Manufacturer's recommendations/values acceptable to the Engineer in-
charge.
15 During the course of the contract, the agency may suggest improvement
plans to make the equipments more reliable and efficient. VSP shall
examine such plans and if such plans are acceptable to VSP, VSP reserves
the right to implement the plan either by engaging the same agency or
any other agency. In case, the same agency is entrusted with the
modification work, they have to carry out the work without discontinuing
the ongoing contractual obligations in any manner.
16 The activities of mechanical maintenance shall be of regular and
continuous nature. More than one job shall be required to be carried
out simultaneously on daily basis. Agency has to ensure the
availability of a dedicated group of sufficient manpower at site daily
to carry out the required jobs on daily basis so that no required
parallel job shall suffer or delayed due to shortage of manpower.
17 All incidental items of work not shown or specified but reasonably
PROPOSAL NO : 655061300100
WORK DESC : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
Cond No Cond Desc
implied and found to be necessary for successful completion of the work
shall be deemed to be included in the scope of work at no extra cost.
18 For job planning and scheduling, the site in-charge/ Supervisor of the
agency shall meet Engineer in-charge daily in the morning. The site in-
charge shall be responsible for deployment of his persons on various
jobs, their safety and punctuality. Any disputes arising related to the
contract workers shall be resolved by the site in-charge. Similarly,
daily reports as asked by the Engineer in-charge shall have to be
submitted by site in-charge daily in the evening without fail.
19 Once in a month a review meeting will be taken up along with Engineer
in-charge and other higher officials for the activities, feedback &
performance done by the agency in the previous month. Concerned
contractor along with site in-charge should compulsorily attend the
meeting without fail.
20 The agency shall have to make their own arrangements for making site
office and site store, for which necessary room shall be provided
21 All the safety appliances and Personal Protective Equipments shall be
provided by the bidder to his workmen at their own cost. The deployed
workers shall use the safety equipments as per the requirement without
fail. Any additional safety rule & condition made by VSP from time to
time shall be complied.
22 It shall be the responsibility of the bidder to comply with all the
safety rules, standards, and statutory provisions as per various rules &
of Government of AP & Government of India. Ignorance to these rules and
statutes shall not be a valid excuse.
23 The agency has to comply with the provisions of QMS, EMS, OHSAS and 5S
being followed in VSP.
24 Contractor's site in-charge and supervisors must be provided with mobile
phones and they must respond to the call of Engineer in-charge or his
representative any time. Though the maintenance work shall be normally
done during G-shift timing but in case of a breakdown, required manpower
must be mobilized at site by the agency within an hour of the call by
the Engineer in-charge.
25 For maintaining good housekeeping, scope of the agency shall cover but
not be limited to the following:
5S to be practiced in the maintenance area, store room, staff room and
all the related units;
Immediate removal/cleaning of mucks, used cotton wastes, spills over.
Scraps etc has to be disposed off to respective bins/ disposal yard just
PROPOSAL NO : 655061300100
WORK DESC : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
Cond No Cond Desc
before the end of days work;
Collection of all used oil in a container, label it and sending to
reclamation cell.
Any leakage from pipes/gland, the same has to be arrested immediately.
26 The log-sheet of operation and maintenance carried out on
daily/periodically shall be maintained on continuous basis and record
shall be updated and maintained in Maintenance Management System and
other standard operating system maintained at VSP like QMS, EMS, OHSAS,
5S etc.
27 Agency shall fabricate necessary jigs and fixtures for assembling or
dismantling of parts at site. Hammering on parts for removal/fitting
which spoils the part is not allowed.
28 The agency shall comply with all statutory requirements in vogue as per
the GCC of VSP and/or by State Government, Central Government and other
statutory authorities.
29 The agency shall ensure usage of ISI marked regulators, hoses, nozzles,
cutting torches, welding holders and cables for the cutting and welding
works. This must be adhered to strictly.
30 Sales tax clause: The scope of material supply and consumables supply
in the present proposal are as follows:
a) Materials to be supplied by the agency: Gaskets (except rubber),
gland packing (except graphitised cotton), O-rings, drive belts, oil
cups, Victaulic coupling, Victaulic coupling bush, UF inter-connectors,
End cap of UF and RO and it s locking segment, shims for RO, Brine seals
for RO membranes, PSF side view glass, PSF strainers, cartidges for
micron cartidge filter, cleaning agent, cotton waste, adhesives,
fasteners
b) Consumables to be supplied by the agency: Chemicals as mentioned in
BOQ items 4 to 22
c) Materials to be supplied by VSP: All spares, Required valves, all
sizes of pipes, structural steel, Instrumentation spares for PLCs
d) Consumables to be supplied by VSP: LPG & Oxygen cylinders, different
types and sizes of electrodes, cable & cable joining kits, oil & grease.
The deduction of sales tax shall be done as per rules prevailing from
time to time.
31 Transport for shifting of men and material to work site is in agency's
scope.
32 Following materials are to be arranged by the contractor:
i. DA and oxygen regulators with torch and hoses in proper working
conditions complying with all prevailing norms.
PROPOSAL NO : 655061300100
WORK DESC : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
Cond No Cond Desc
ii. Welding machines to carry out the job with required welding cable
and other welding accessories.
iii. All required tools and tackles for maintenance and cleaning &
housekeeping.
iv. Sufficient no. of hand and flexible grinding machines, grinding
wheels and hand drilling machines for various jobs.
v. wire rope, slings, max pull, cutting torch, hoses and special tools
like hydraulic jack, dial indicator, alignment clamps, venire caliper,
alignment clamps, torque wrench, welding machines, chain pulley block,
lifting tackles, welding cable, holder, screen, scrapping and cleaning
hand tools, gas regulators, jigs and fixtures for removal & fitting of
parts like coupling, impeller has to be arranged by the agency without
any extra cost.
vi. All Personal Protective Equipments (PPE) to the workmen.
vii. Office furniture, almirah, desktop, printer, office stationery for
submitting reports, mobile phone to site in-charge, supervisors.
viii. Electrical & Instrumentation tools as listed in Annexure-5.
33 Contractor to specify name, designation & contact information of senior
technical representative for coordination of all the activities in this
regards.
34 Contractor to set up a laboratory at site to carry out the various
specified water parameter analysis and other parameters as per the
requirement to meet the guarantee with respect to quality and quantity.
35 Contractor will provide advance training and monitoring-service
knowledge and tools to the operating staff on continuous basis.
36 Contractor will monitor the RO operating conditions and effect of
cleaning and flushing as and when required on timely basis without
affecting the output requirement of the plant.
37 Engineer In-charge or his authorized representative will give clearance
for maintenance/ shutdown.
38 All the operation and maintenance activities shall be carried out as per
the O&M Manual/ approved SOP/SMP. Any deviations in practice from the
O&M Manual shall be implemented after due clearance from the Engineer
in-charge.
39 Performance test will be carried out in the first week of last month of
the contract and defects/problems are to be attended so that the
performance of the plant will be restored before handing over the plant.
40 Insurance of all equipment are in VSP scope.
41 If the contractor becomes defaulter in execution of the work, the
PROPOSAL NO : 655061300100
WORK DESC : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
Cond No Cond Desc
balance work shall be executed at his risk and cost by other firm as per
the procedures in vogue. To this end, party shall provide bank
guarantee for an amount equivalent to 10% of total value which includes
both (part A and part B). Bank Guarantee will be released along with
the final payment which requires CLC Clearance etc and same will be
released within 30 days.
42 The folowing arrangements are under VSP's scope:
a) Provision of unfurnished office space cum laboratory space and store;
b) Access to the areas of the plant as per the required function;
c) Power at the MCC, water will be provided for the operation of the
plant;
d) Necessary work permits for the staff and visiting experts;
e) Soft copy of required drawing/documents;
f) Special tools as provided by the turnkey supplier/ equipment
manufacturer;
43 Manpower deployment will be as per Annexure-10 enclosed herewith. If
Contractor fails to deploy manpower as stipulated then penalty as per
clause-1 of Additional Special Conditions shall be levied for absence of
Technician/ Operator/ Chemist and Engineer.
44 Period of Contract & handing over the plant:
The period of contact shall be for 1 (one) year from the date of
commencement of work and can be extended for a further period of 1 (one)
year at the same terms and conditions, if desired by VSP . The rates
quoted by Contractor shall be valid for entire duration of contract
including extension period of one year, contractor should include this
aspect . However, extension of the treatment programme is not a matter
of Contractor's right & is totally on discretion of VSP. After contract
period, plant should be handed over to VSP with 100% availability of all
mechanical, electrical, instrumentation equipment. Certificate from
independent agency for the condition of the UF & RO membrane should be
submitted at the time of handing over the plant after contract period.
45 Desired Water Quality shall be like this.
PressureSandFilters-Filtered Water quality: TotalSuspendedSolid < 2ppm
UF Permeate:
Colloidal Silica Rejection,% : 99.8 (min) at UF outlet, %
UF recovery,% : 90 (min)
Silt Density Index (SDI) : <3
RO Permeate:
TDS, ppm : <50
PROPOSAL NO : 655061300100
WORK DESC : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
Cond No Cond Desc
RO recovery : 80% (min)
pH (correction) pH : 8 to 8.5 (after pH correction).
VSP in its own laboratory conducts different quality checks for
effluents streams and RO permeate. VSP may get any Chemical or desired
water parameter analyzed from within the VSP laboratory or by outside
laboratory, if required, and results will be binding to bidder.
46 Guarantee:
For the purpose of accounting and guarantee, the quantity out put from
pretreatment plant at the outlet of PSF & RO permeate shall be
considered. Contractor has to offer a treatment program, which
guarantees the following:
PSF outlet should be generated at the rate of 632 cum/hr, if VSP
provides 642 cum/hr of inlet water to PSF. Hence maximum generation in
this case will be 455040 cum per month (30 days) for 100% of capacity
utilization. If VSP is not able to give the required input quantity
total monthly production will be reduced accordingly. In case of any
power cut or shutdown the short fall of production for total duration
will be reduced from monthly production quantity. Total monthly
production quantity will be calculated after deducting the above short
fall.
For example: If VSP gives PSF feed quantity at the rate of 642 cum/hr
then after PSF flow will be 632 cum/hr. If PSF feed is 500cum/hr then
generation from PSF will be 492 cum/hr (1.5% of total water flow loss is
expected at PSF as per design). If same flow continue for 10 hours then
short fall of PSF generation will be (632-492)*10=1400cum. If it
happens 3 times in a month then short fall of PSF generation will be
3*1400=4200 cum.
IF power failure duration is 4 hour then short fall of PSF generation
will be 632*4=2528 cum. If it happens 3 times in a month then short
fall of PSF generation will be 3*2528=7584 cum.
If shut down of total plant for normal maintenance is 12 hours then
short fall of PSF generation will be 632*12=7584cum.
Hence in this case maximum possible of PSF generation will be
455040-4200-2528-7584=440728cum.
% of generation = Actual generation per month / Total possible
generation per month
Note: Measurement of input and output flows are recorded jointly for the
respective totalizers at the end of each shift. Total is taken on
monthly basis for payment and for application of penalty clause.
47 Gurantee:
PROPOSAL NO : 655061300100
WORK DESC : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
Cond No Cond Desc
RO permeate generated from RO skids should be at the rate of 80% or more
recovery rate (if inlet to RO skids after micron cartage filter is 282
cum per hour then permeate should be 225 cum/hr). Hence maximum
generation in this case will be 162000 cum per month (30 days) for 100%
of capacity utilization. If VSP is not able to give the required input
quantity total monthly production will be reduced accordingly. In case
of any power cut or shutdown the short fall of production for total
duration will be reduced from monthly production quantity. Total
monthly production quantity will be calculated after deducting the above
short fall.
For example : If VSP give UF feed quantity at the rate of 348 cum/hr
then after micron cartage filter flow will be 282 cum/hr. If after
micron cartage filter flow is 200 cum/hr on account of less input to UF
feed then expected RO out put will be 160 cum/hr. If same flow continue
for 10 hours then short fall of RO permeate will be (225-160)*10=650
cum. If it happen 3 times in a month then short fall of RO permeate will
be 3*650=1950 cum.
IF power failure duration is 4 hour then short fall of RO permeate will
be 225*4=900 cum. If it happen 3 times in a month then short fall of RO
permeate will be 3*900=2700 cum.
If shut down of total plant for normal maintenance is 12 hours then
short fall of RO permeate will be 225*12=2700cum.
Hence in this case maximum possible of RO output will be
162000-1950-2700-2700=154650cum.
% of generation = Actual generation per month / Total possible
generation per month
Note: Measurement of input and output flows are recorded jointly for the
respective totalizers at the end of each shift. Total is taken on
monthly basis for payment and for application of penalty clause.
48 Laboratory Activity: Water quality parameters are to be analyzed as per
the following frequency. All necessary equipment for laboratory testing
including testing chemical & consumables are in party scope. All on
line analyzer parameters are to be cross checked by laboratory testing
as mutually agreed taking into account Manufacturer's recommendation.
Procedure for testing shall be finalized along with VSP beforehand.
Parameter Frequency
Inlet Water:
i) TSS, pH*, TDS, Conductivity*, Oil ----Once in two hours
ii) Silica*, Sulphate, Iron, ----Once in a day
Alkalinity, Hardness
iii) Chloride, Phosphate ----Once in a day
PROPOSAL NO : 655061300100
WORK DESC : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
Cond No Cond Desc
Clarifier Outlet:
i) TSS, pH*, TDS, Conductivity*, Oil ----Once in two hours
ii) Silica*, Sulphate, Iron, ----Once in a day
Alkalinity, Hardness
iii) Chloride, Phosphate ----Once in a day
PSF Outlet:
i) TSS ----Once in an hour
UF Outlet
i) TSS, pH*, TDS, Conductivity*, Oil ----Once in two hours
ii) Silica*, Sulphate, Iron, ----Once in a day
Alkalinity, Hardness
iii) Chloride, Phosphate ----Once in a day
iv) SDI* ----Once in 4 hour
RO Outlet:
i) TSS, pH*, Conductivity*, Oil ----Once in two hours
ii) Silica*, Sulphate, Iron, ----Once in a day
Alkalinity, Hardness
iii) Chloride, Phosphate ----Once in a day
iv) TDS ----Once in an hour
* Online analyzers are available. Hence reading will be noted on
continuous basis. But if analyzer fails parameters will be tested as
per above schedule. Once in a day analyzer reading will be cross
checked with manual readings.BOD & COD will be analysed as per
requrement.
49 PERFORMANCE: Performance Certificate (PC) indicating the recommended
quantity will be issued on monthly basis which is based on the
performance evaluation and penalty, as applicable. Recommended quantity
only will be considered for payment of supply as well as application.
Contractor's site-supervisor has to apply for Performance Certificate in
the format prescribed by WMD planning cell. Contractor has to apply for
PC in hard copy through HOD-WMD.
50 Payment terms: Performance Certificate (PC) as mentioned at clause-49
above shall be issued on receipt of all relevant documents like PC
application, Daily reports by party, GARNS from the stores and actual
chemical consumed. Actual consumption of Chemicals is as per joint
certification by VSP representative and the Agency on daily basis.
Payment will be released within 30 days from the date of release of
Performance Certificate by WMD. 100% payment will be done on recommended
quantity (recommended quantity will be arrived after deduction of
applicable penalty from actual consumption) for supply and performance
purpose.
PROPOSAL NO : 655061300100
WORK DESC : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
Cond No Cond Desc
51 i) Material Safety Data Sheet (MSDS) and Biodegradability certificate
for all the chemicals offered shall be provided before starting the
treatment and MSDS to be displayed at site prominently.
ii) Chemicals containers shall be stacked neatly in the designated area
at site, with separate stacking of empty and full containers.
iii) Safety instructions for handling the chemicals/Fire hazards etc.
shall be displayed clearly in the chemical handling area.
iv) Party shall train their personnel in environmental aspects & safe
handling of the chemicals at the start of the treatment and provide
required Personal Protection Equipments (PPE) to their personnel/
workers.
v) In case of inflammable/explosive chemicals, fire extinguishers to be
used and not to be used shall be clearly mentioned in the displayed
instructions.
vi) While taking back empty carboys, party must ensure that carboy's
lids, cups, seals etc. are fully cleared and taken back.
vii) Precautions shall be taken to avoid spillage of chemicals.
viii) Party shall ensure to maintain EMERGENCY PREPAREDNESS & WASTE
DISPOSAL PROCEDURES for the chemicals like Sulphuric Acid etc. as per
the existing EMS procedures of VSP in consultation with concerned In-
charge of the zone.
Proposal No 655061300100
Work Desc Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
Cond No Cond Desc
1 The agency shall ensure the availability of manpower for deploying them
in round the clock operation as stipulated in Annexure-9.
Penalty in case of absence of man power of Operator (or) Technician (or)
Electrical/Instrumentation Technician (or) Chemist: Rs.600/- per manday.
Penalty in case of absence of man power of Manager (or) Engineer:
Rs.1500/- per manday.
2 Preventive Maintenance as per the checklist and the periodicity schedule
as given in Annexure-3 shall be carried out. The monthly preventive
maintenance plan generated through MMS will be provided at the start of
every month.
The preventive maintenance as mentioned above, condition based
maintenance, break-down maintenance and testing etc should be carried
out as per checklists and instructions of VSP. Non compliance of the
above mentioned planned preventive maintenance will be penalized at the
rate of Rs.1000/- per job not completed in the month. Automatically the
pending jobs will be included in the next month schedule which has to be
completed without fail.
3 Attending any operational disturbance:- The agency is required to ensure
that any operational disturbance in Treatment Plant is normalised by
rectification of defects or switching over to stand-by system without
affecting the operation of upstream and downstream units. In case the
operational distrubance is not normalized and affects the healthiness of
any unit, penalty at Rs.1000 per instance shall be imposed.
4 The agency is required to maintain 90% minimum average monthly
availability of the pumps in a group/circuit. Non compliance will be
penalized at Rs.1000/- per month per group/circuit. Each type of
equipment as mentioned in Annexure-2 shall be considered one group. For
calculation purpose, downtime due to mechanical reason on hourly basis
will be considered. Downtime for normal schedule maintenance and
downtime due to non availability of spares of electrical &
instrumentation will be excluded for the calculation purpose.
Example: No. of API Treated Water Pumps: 3
Monthly availability on hourly basis: 2160 hours (pump-hours)
Equipment downtime (not available for operation): 300 hours
Equipment monthly average availability: 86.1%
Hence penalty for this case for this group of pump will be Rs.1000/-.
5 Target for the no. of accidents shall be Zero. In case of any
reportable accident as per factory act, party has to comply with VSP
norms.
6 Review of relay settings for two incomers and one bus coupler to avoid
nuisance tripping:
Relay setting for two incomer and one bus coupler has to be done on
Proposal No 655061300100
Work Desc Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
Cond No Cond Desc
yearly basis and all the set value has to be recorded. Non compliance
will be penalized at the rate of Rs.5000/-.
7 Calibration of Instrumentation Equipments as per Annexure-7 has to be
done. Whenever there is a dispute in the calibration value, calibration
has to be done by third party and all the expenditure incurred in the
calibration and transportation has to be paid by the Contractor. Non
compliance will be penalized at the rate of Rs.5000/-.
8 Preventive Maintenance of Electrical Equipment as per the checklist and
periodicity schedule as given in Annexure-7:
At the start of every month the agency will be provided Monthly
Maintenance Plan for the month generated through MAMS/ as per schedule/
condition based as discussed above, completion of the same shall be
reviewed at the end of every month. The work of Preventive Maintenance,
Condition Based Monitoring, Breakdown Maintenance and Testing etc should
be carried out as per checklists and instructions of VSP. Non
compliance of the above mentioned Planned Maintenance will attract
penalty at the rate of Rs.1000/- per job not completed in the month.
Automatically the pending jobs will be included in the next month
schedule which has to be completed without fail.
9 Attending 'Power failure " complaint: The agency should reach the site
of complaint within 15 minutes after receipt of complaint/intimation.
Penalty for non compliance shall be Rs.1000/- per instance.
10 PSF generation should be as described in clause-46 of Terms & Conditions
per month (30 days100% capacity utilization). Penalty will be levied
when the total generation is less than 100% of the maximum possible
monthly production (30 days) as per clause-46 of Terms & Conditions
which is as follows:
Generation level Penalty will be levied
< 100% and >= 90% 5% of part A of total monthly bill
< 90% and >= 75% 10% of part A of total monthly bill
< 75% and >= 50% 25% of part A of total monthly bill
< 50% 50% of part A of total monthly bill.
However this penalty is not applicable if VSP instructs contractor to
stop production for any unforeseen situation.
11 RO permeate generated from RO should be as described in clause-47 of
Terms & Conditions per month (30 days100% capacity utilization and from
pretreatment whatever extra will be available after fulfilling the RO
requirement to be pumped to cooling tower basin. Penalty will be levied
when the total generation is less than 100% of the maximum possible
monthly production (30 days) as per clause-47 of Terms & Conditions
which is as follows:
Generation level Penalty will be levied
Proposal No 655061300100
Work Desc Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
Cond No Cond Desc
< 100% and >= 90% 5% of part A of total monthly bill
< 90% and >= 75% 10% of part A of total monthly bill
< 75% and >= 50% 25% of part A of total monthly bill
< 50% 50% of part A of total monthly bill.
However this penalty is not applicable if VSP instructs contractor to
stop production for any unforeseen situation.
12 Penalty for non compliances of maintenance activity BOQ items no - 2 & 3
Availability Penalty
>= 95% and < 100% No penalty
>= 90% and < 95% Rs.1000/- per group
>= 75% and < 90% Rs.2000/- per group
>= 50% and < 75% Rs.3000/- per group
< 50% Rs.5000/- per group
For reasons attributable to VSP, i.e. any major deviation in operating
parameters, system disturbances due to operational constraints etc, if
the system performance is not within the limits specified, in such
cases, treatment will be evaluated after giving due consideration to the
constraints. VSP decision is final in this regard.
Incase of penalty for both PSF & RO production quantity higer slab of
penalty will be applicable, it will not be added.
13 Payment Terms: Contractor will be paid as per following:
1. As per BOQ item no : 1 ,2 & 3.
2. Recovery of penalty levied on Clause No.12, if any, shall be made
from the monthly bills.
14 GUARANTEE:
PressureSandFilters FilteredWaterQuality TotalSuspendedSolid <2ppm
UF Permeate SiltDensityIndex (SDI) : < 3
RO Permeate TDS. : < 50 ppm
PENALITY: In case the treatment program offered by the Contractor is not
able to fulfill any of the guarantees as mentioned above then the
recovery from Contractor's monthly bill shall be made as follows:
If the pretreated water does not meet the desired water quality as per
clause as per clause-45 of Terms & Conditions, then penalty will be
imposed as follows. Minimum duration of penalty will be one hour of
chemical consumption. Penalty will be imposed on total duration of
deviation.
15 PSF outlet Water Parameter:
TSS Deduction of chemical cost used for pretreatment
up to 2 ppm. No penalty
>2 and =<3 ppm 25%
>3 and =<3.5 ppm 50%
Proposal No 655061300100
Work Desc Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
Cond No Cond Desc
>3.5 and =<4 ppm 75%
>4 ppm 100%. And the same water will not be permitted for UF
feed.
16 UF outlet WATER Parameter:
SDI(Sludge Density Index) Deduction of chemical cost used
up to UF permeate
up to 3 No penalty.
>3 and =<4 10%
>4 and =<5 20%
>5 100%. And UF permeate will be sent to drain.
In case of penalty for both SDI & TSS, higher slab of penalty will be
imposed.
17 RO WATER Parameter
TDS Deduction of cost of all chemicals used for RO
up to 50 ppm No penalty.
>50 & =<55 ppm 10%
>55 & =<75 ppm 20%
>75 ppm 50%. And will be sent to CT basin.
Proposal No 655061300100
Work Desc Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
Cond No Cond Desc
1 It is recommended that, Contractor's representative shall visit VSP and
review the system condition in detail. The Contractor should visit the
AWWTP/RO plant, inspect various equipments in RO Plant and be fully
acquainted with the system prior to submission of the bid. If required,
the bidder shall take samples of water from various effluent streams,
prior to the bidding and make required checks on the adequacy of their
treatment program.
2 Party shall visit the site, study the system in detail and understand
the system in totality before offering the treatment program. The party
may collect samples of water for their study at their R&D centre, if
required, and submit the report.
3 PART-A is covered under BOQ items - 1, 2 & 3 - The operation,
maintenance and housekeeping of AWWTP and the Appikonda Lift Pump House
(for 24hrs 365days) including manpower, tools & tackles and
application of chemicals:
The contractor should ensure to produce the desired output (quantity &
quality) as specified by VSP. Application of all necessary chemicals
including storage, handling and dosing for pre treatment, UF and RO is
in the contractor's scope. Any activity not covered below but is
required to be performed to complete the BOQ item - 1, 2 & 3 is under
party's scope. The unit description 'Month' in BOQ items - 1, 2 & 3
refers to the calender month.
4 PART-B is covered under BOQ items - 4 to 22 - Party's scope of work,
supply and services are as described below:
1. Design of suitable waste water treatment to meet the system
requirement and technical specifications.
2. Supply of chemicals for pre-treatment UF & RO, normal operation and
their dosing.
3. Establishing Party's lab facility for water analysis as per Part A of
contract.
4. Fulfilling the Statutory requirements.
5 Scope of Treatment Package:
Treatment package consists of Design, Supply & monitor Performance of
chemicals to achieve desired objective. Party shall submit the
technical and price bids separately.
6 VSP reserves the right to cancel the full or the part order at any point
of time in case it is found that the formulation offered by them is not
meeting the specification and not giving the required guaranteed
performance as specified in the tender.
Bidder shall furnish details of the treatment program including the
following:-
A. Description of program
Work Desc Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
Cond No Cond Desc
B. Chemicals used giving name, code name and function i.e. passivating
agent, anti-scalent, dispersant and any other specific chemicals along
with active ingredient, concentration and percentage.
C. Dosing rates in ppm. Daily, monthly and as well as yearly consumption
of chemicals
ANEXURE 1
Design input parameter for AWWTP.
Type & Quantity Of API Oil SSF B/W PT-DM CT BD WWTP Sludge
Waste Water Seperator Waste Sludge & & B/W Waste
Parameter O/L water B/W Waste water
water
Flow (m3/hr) 500.00 117.81 10.55 3.65 17.24
Total TDS (ppm) 600 1500 385 1500 769.37
Calcium as CaCO3 110 268 67 268 139.65
Magnesium as CaCO3 26.25 124 31 124 45.11
Carbonate asCaCo3 NIL NIL NIL NIL NIL
Bicarbonate as CaCO3 86 0 70.26 0 85.67
Chloride as CaCO3 197.18 90 50.74 90 174.14
Sodium as CaCO3 216.30 300 96 300 230.38
Potassium as CaCO3 46.04 0 0 0 46.04
Nitrate as CaCO3 # 6.45 0 0.3 0 6.32
Fluoride as CaCO3 11.82 0 1.84 0 11.61
Phosphate as CaCO3 0.015 0 0 0 0.02
Total Kjeldhal Nitrogen 22.12 0 0 0 22.12
as CaCO3
Sulphate as CaCO3 79.17 176 44 176 97.19
Iron as CaCO3 2.16 2.88 1 2.88 2.28
Reactive silica as SiO2 14.5 105 26.5 105 32.09
52. Chemical Enhanced Back Wash Transfer Pump III (DP-12- M- A/B)
Type - Diaphragm operated, Positive displacement type
Make/ model - Milton Roy/ B145-2
Capacity/ Head - 600lph at 5 kg/sq. cm .g
Quantity - Two no (1w+1s)
Annexure-3
Periodicity of Mechanical Maintenance (For routine type of jobs)
S no. DETAILS OF WORK Periodicity
1 Condition monitoring and inspection of API oil separator, clarifier Weekly
equipments
2 Condition monitoring and inspection of thickener including lifting Weekly
system
3 Condition monitoring and inspection of all pumps including chemical Weekly
dosing pump.
4 Condition monitoring and inspection of centrifuge and connected Weekly
equipments
5 Condition monitoring and inspection of all slurry pipelines, utility pipe Weekly
line, valves
6 Condition monitoring and inspection of slurry tanks, chemical dosing Weekly
tanks, agitator mechanisms.
7 Physical inspection of all drains and pits within treatment plant Weekly
premises
8 Routine Maintenance of API oil separator, oil skimmer clarifier Monthly
mechanism.
9 Routine maintenance of RO & UF membrane if any. Monthly
14 Routine maintenance of all valves, actuators, sluice gates to ensure free Quarterly
operation
15 Routine maintenance of chemical dosing system including agitator Quarterly
mechanism.
16 Repair/replacement of element of micron filter. Monthly
All maintenance practices to be followed as per the approved check list available
and Standard Maintenance Practices (SMP) prepared by the supplier and approved
by VSP
Annexure-6
List of Instrumentation Equipments
Annexure-7
Periodicity of Maintenance of Electrical & Instrumentation Equipments
Page 71 of 81 Signature of the Tenderer
Techno-Commercial bid part
(To be placed in Cover-1)
Annexure-8
General Activity required under the Complete Electrical/ Instrumentation
Maintenance.
Page 72 of 81 Signature of the Tenderer
Techno-Commercial bid part
(To be placed in Cover-1)
Annexure 9
Manpower Deployment
Contractor shall maintain required manpower all the time so that plant availability is not
affected. Following is the organization table of proposed minimum manpower strength
to be deployed at site.
RESPONSIBILITY:
Plant Manager: He will be the over all in charge of the plant, responsible for all the
activities to be carried out in AWWTP for 24 hour to achieve the desired quantity &
quality of output. He has to coordinate with engineer in charge for all activity to be
carried out in AWWTP. Any abnormality noticed in AWWTP to be informed to VSP shift
in charge immediately with corrective action. He has to report of plant position at the
end of each shift to Engineer in-charge.
Chemist: He will be operation I/c during shift along with laboratory job. He has to
coordinate with VSP shift in charge & his representatives for smooth operation of
AWWTP.
Plant Operators: Responsible for smooth operation of AWWTP. They have to perform
all the activity noted at clause 1.00 of Scope of Work.
Maintenance In charge: Responsible for all mechanical activity to be carried out at
AWWTP viz. maintenance all type of pumps, blowers, centrifuges, tanks, valves, piping
jobs, RO membrane replacement etc. He has to arrange shut down and work permit
with co-ordination of VSP shift in-charge. He is responsible of fulfilling of all mechanical
maintenance schedules, break down repair, corrective and preventive maintenance. He
will also be responsible for plant manager responsibilities in his absence.
Annexure 9
Manpower Deployment
PROPOSAL NO : 655061300100
WORK DESC : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
Cond No Cond Desc
1 TECHNICAL QUALIFICATION CRITERIA::
3 1.0 Confirm whether the General specification, BOQ, scope of work, terms
and conditions, manpower requirement, equipment details, are thoroughly
seen and understood by you. YES/NO
4 2.0 Confirm whether the tenderer is having 3 years of experience in
comprehensive operation and maintenance of waste water system including
different kinds of pumps, various kinds of valves, piping, clarifier,
sludge handling system, chemical handling, ultra filtration, reverse
osmosis etc. in a process plant.
YES/NO If YES, then the documentary proof has been attached
along with the offer. YES/NO
6 NOTE:
I. Furnish details attaching additional sheets in case space given above
against each point is not sufficient to enter the detail along with
serial number of the point.
II. For technical qualification criteria, the answer of the bidder for
questionnaire no 1 should be YES & out of 2& 3 any one should be YES.
1.0. The blank Integrity pact document (consisting of 5 Pages) is attached to the Tender document.
The same is to be detached while submitting the Tender.
2.0. The detached Integrity pact document should be signed on all pages by the tenderer after
filling the blanks, wherever required and is to be submitted along with the Pre-Qualification
papers, Cost of Tenders and EMD Etc., in Cover-1.
4.0. Please note that non submission of duly filled and signed Integrity Pact in prescribed format
enclosed with Tender schedule will entail to disqualification of tender and price bid of such
tenderer will not be opened.
****
INTEGRITY PACT
Section 3 Disqualification from tender process and exclusion from future contracts:
(1) A transgression is considered to have occurred, if the principal after due consideration of the
available evidence, concludes that a reasonable doubt is possible.
(2) If the Bidder/Contractor, before award of contract or after award of contract has committed a
transgression through a violation of Section 2 above or in any other form such as to put his
reliability or credibility in question, the Principal is entitled to disqualify the Bidder from the tender
process or to terminate the contract, if already awarded, for that reason, without prejudice to
other remedies available to the Principal under the relevant GCC of the tender/contract.
(3) If the bidder/Contractor has committed a transgression through a violation of any of the terms
under Section-2 above or in any other form such as to put his reliability or credibility into
question, the Principal is entitled also to exclude the bidder/Contractor from future
tenders/Contract award processes. The imposition and duration of the exclusion will be
determined by the principal keeping in view the severity of the transgression. The severity will be
determined by the circumstances of the case, in particular the number of transgressions, the
position of the transgressors within the company hierarchy of the bidder/Contractor and the
amount of the damage.
(4) If it is observed after payment of final bill but before the expiry of validity of Integrity pact that the
contractor has committed a transgression through a violation of any of the terms under Section 2
above during the execution of contract, the Principal is entitled to exclude the Contractor from
future tenders/Contract award processes.
(5) The exclusion will be imposed for a minimum period of six (6) months and a maximum period of
three (3) years.
(6) If the bidder/Contractor can prove that he has restored/recouped the damage to the principal
caused by him and has installed a suitable corruption prevention system, the Principal may
revoke the exclusion before the expiry of the period of such exclusion.
_____________________________ _____________________________________
(For & On behalf of the Principal) (For & On behalf of Bidder/Contractor)
Witness 2 :
1.0 There shall be compulsory registration of Indian Agents of foreign suppliers/contract Agencies
with RINL in respect of all Global (Open) Tenders and Limited Tenders. An agent who is not
registered with RINL shall apply for registration in the prescribed Application Form.
1.1 Registered agent needs to submit before the placement of order by RINL, an Original certificate
issued by his foreign supplier/contract Agency (or an authenticated Photostat copy of the above
certificate duly attested by a Notary Public) confirming the agency agreement and giving the
status being enjoyed by the agent along with the details of the commission/
remuneration/salary/retainer being paid by them to the agent(s).
1.2 Wherever the Indian representative has communicated on behalf of their foreign supplier/
contract Agency and/or the foreign supplier/contract Agency have stated that they are not
paying any commission to their Indian agent(s) but paying salary or retainer, a written
declaration to this effect given by the foreign supplier/contract Agency should be submitted
before finalizing the contract.
4.0 In either case, in the event of materialization of contract, the terms of payment will provide for
payment of the commission/remuneration payable, if any, to the agent(s)/representative(s) in
India in Indian Rupees, as per terms of the contract.
4.1 Failure to furnish correct information in detail, as called for in para 2.0 and/or 3.0 above will
render the bid concerned liable for rejection or in the event of materialization of contract; the
same is liable for termination by RINL. Besides this, other actions like banning business dealings
with RINL, payment of a named sum etc., may also follow.
******
FORMC
RASHTRIYA ISPAT NIGAM LIMITED
VISAKHAPATNAM STEEL PLANT
WORKS CONTRACTS DEPARTMENT
VISAKHAPATNAM-530031
PHONE NO: (MAX) 3691, TELEFAX NO: 0891-2518763
1. E.M.D. PARTICULARS :
4. REBATE OFFERED :
Page 1 of 6 RINL VIGILANCE TOLL FREE NO. 1800 4258878Signature of the Tenderer
RASHTRIYA ISPAT NIGAM LIMITED TENDER NO : 73355
REPORT ID: VISAKHAPATNAM STEEL PLANT Page 1 of 3
Price bid part BOQ REPORT
(To be placed in Cover-2)
-----------------------------------------------------------------------------------------
Work Desc : Operation, Maintenance Activities and Supply of Chemical and its
Application for Appikonda Waste Water Treatment Plant
The BOQs are prepared on the basis of following rates.
Min.Wage Rate VSP Rate
UnSkilled 231.00 388.85
SemiSkilled 262.00 434.95
Skilled 308.00 499.05
30750331.56
Rupees Three crore seven lakh fifty thousand
three hundred thirty-one and paise fifty-six
Only
FORMG
Name of the work: Operation, Maintenance Activities and Supply of Chemical and its
application for Appikonda Waste Water Treatment Plant.
1. The quantities indicated are approximate and may vary to a wide range. Payment shall be made as per the
actual work carried out at corresponding accepted rate.
2. Wherever old items are replaced for fixing new items, all related connections are to be made good for proper
functioning of new items. Dismantled / old items are to be handed over to the stores.
RATE
No. DESCRIPTION UNIT QTY. AMOUNT (`.)
(`.)
____________________________________________________________ ____________________________only.
1) The details of Input Tax Credit of APVAT Act and CENVAT Benefit on Excise Duty are given at Clause
No.43 of Special Conditions of Contract in Instructions to Tenderers. Tenderers are requested to read the
Clause, fill up the Questionnaire given therein and provide information as per Annexure-1.
2) The Input Tax Credit and CENVAT Benefit on account of Excise Duty shall be calculated based on the
information that shall be provided by the tenderer in Annexure-1. Filled in Annexure-1 shall be submitted
along with their quote in Form G.
Note:
1. Tenderer shall write their quoted offer both in WORDS and FIGURES. The quoted offer in WORDS shall be
in CAPITAL / BLOCK letters.
2. If there is discrepancy between the amount mentioned in FIGURES and the amount mentioned in WORDS,
the amount as mentioned in WORDS only shall be taken as the quotation of the tenderer.
The estimate of this tender is based on the RINL/VSP approved wage rates, consequent to the minimum
wage of contract worker as notified by the Regional Labour Commissioner (Central), Hyderabad, which is
given below. In case revision in the minimum wages of contract labour takes place, escalation due to this
shall be payable to the contractor as per the escalation formula indicated in the Special Conditions of
Contract.
ANNEXURE-1.
Total value of Excise Duty & APVAT @ 5% Total Value Service Tax & Gross Value
work including Cess on the on the Material including Excise Cess on
Material & Component of Value Duty & APVAT Services
Services but Transaction Component
excluding ED, value (if any)
APVAT &
Service Tax
B. Table indicating details of local sales within Andhra Pradesh at 14.5% APVAT
Total value of Excise Duty & APVAT @ Total Value Service Tax & Gross Value
work including Cess on the 14.5% on the including Excise Cess on
Material & Component of Material Value Duty & APVAT Services
Services but Transaction Component
excluding ED, value (if any)
APVAT &
Service Tax
(1) (2) (3) (4 = 1+2+3) (5) (6 = 4+5)
Total value of Excise Duty & CST on the Total Value Service Tax & Gross Value
work including Cess on the Material Value including Excise Cess on
Material & Component of Duty & CST Services
Services but Transaction Component
excluding ED, value (if any)
APVAT &
Service Tax
(1) (2) (3) (4 = 1+2+3) (5) (6 = 4+5)
Note: Column No.4 value should be reflected in the Quote Sheet (Form G) as Quoted Amount.
..
(Name)
Signature with Seal