Exhaust Temperature Is Low PDF

07/02/2017 G3516HGeneratorSetGLN00001UP(SEBP701808)Documentation
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Welcome:uhyxel
Product:GENERATORSET
Model:G3516HGENERATORSETGLN
Configuration:G3516HGeneratorSetGLN00001UP
Troubleshooting
G3516HandG3520HGeneratorSetEngines
MediaNumberUENR051505 PublicationDate01/11/2014 DateUpdated04/04/2016

i05951484
ExhaustTemperatureIsLow
SMCS1088035TA7498035
Usethisprocedureinordertotroubleshootanoccurrenceofalowexhausttemperatureorusethisprocedure
ifoneofthefollowingeventcodesisactive.
Table1
EventCode
System
J1939CodeandDescription ConditionswhichGeneratethisCode
Response
Thecode
56861
islogged.
EngineExhaustGasPort#1 Thecylinderexhausttemperatureislowerthantheaverage
The
DifferencefromAverage temperatureforallofthecylinders.Theamountofdeviation
engineis
Temperature:Lowmost hasexceededthetrippointfortheprogrammeddelaytime.
shut
severe(3)
down.
568617
Thecode
islogged.
Temperature:Lowleast hasexceededthetrippointfortheprogrammeddelaytime.
severe(1)
Thecode
56871
islogged.
The
engineis
shut
severe(3)
down.
568717
Thecode
islogged.
severe(1)
56881 Thecylinderexhausttemperatureislowerthantheaverage Thecode

EngineExhaustGasPort#3 temperatureforallofthecylinders.Theamountofdeviation islogged.
DifferencefromAverage hasexceededthetrippointfortheprogrammeddelaytime. The
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Temperature:Lowmost engineis
severe(3) shut
down.
568817
Thecode
islogged.
severe(1)
Thecode
56891
islogged.
The
engineis
shut
severe(3)
down.
568917
Thecode
islogged.
severe(1)
Thecode
56901
islogged.
The
engineis
shut
severe(3)
down.
569017
Thecode
islogged.
severe(1)
Thecode
56911
islogged.
The
engineis
shut
severe(3)
down.
569117
Thecode
islogged.
severe(1)
Thecode
56921
islogged.
The
engineis
shut
severe(3)
down.

DifferencefromAverage hasexceededthetrippointfortheprogrammeddelaytime.
Temperature:Lowleast
severe(1)
Thecode
56931
islogged.
The
engineis
shut
severe(3)
down.
569317
Thecode
islogged.
severe(1)
Thecode
56941
islogged.
The
engineis
shut
severe(3)
down.
569417
Thecode
islogged.
severe(1)
Thecode
56951
islogged.
The
engineis
shut
severe(3)
down.
569517
Thecode
islogged.
severe(1)
Thecode
56961
islogged.
The
engineis
shut
severe(3)
down.
569617
Thecode
islogged.
severe(1)
DifferencefromAverage hasexceededthetrippointfortheprogrammeddelaytime. The
Temperature:Lowmost engineis
severe(3)
shut
down.
569717
Thecode
islogged.
severe(1)
Thecode
56981
islogged.
The
engineis
shut
severe(3)
down.
569817
Thecode
islogged.
severe(1)
Thecode
56991
islogged.
The
engineis
shut
severe(3)
down.
569917
Thecode
islogged.
severe(1)
Thecode
57001
islogged.
The
engineis
shut
severe(3)
down.
570017
Thecode
islogged.
severe(1)
Thecode
57011
islogged.
The
engineis
shut
severe(3)
down.

DifferencefromAverage hasexceededthetrippointfortheprogrammeddelaytime.
Temperature:Lowleast
severe(1)
Thecode
57021
islogged.
The
engineis
shut
severe(3)
down.
570217
Thecode
islogged.
severe(1)
Thecode
57031
islogged.
The
engineis
shut
severe(3)
down.
570317
Thecode
islogged.
severe(1)
Thecode
57041
islogged.
The
engineis
shut
severe(3)
down.
570417
Thecode
islogged.
severe(1)
Thecode
57051
islogged.
The
engineis
shut
severe(3)
down.
570517
Thecode
islogged.
severe(1)
Iftheengineisshutdownduetoalowexhausttemperature,thepowertotheengineElectronicControl
Module(ECM)mustbecycledinordertorestarttheengine.
ProbableCauses
Monitoringsystemparameters
Inletairrestriction
Cylindermisfire
Faultythermocouple
Valvelashsettings
Lowcylindercompression
RecommendedActions
Table2
TroubleshootingTestSteps Values Results
1.CheckforCodes
Result:Anassociatedcodeis
present.
A.ConnectCaterpillarElectronicTechnician(ET)to
theservicetoolconnector.RefertoTroubleshooting,
Repair:Troubleshootany
"ElectronicServiceTools",ifnecessary.
associatedcodesbefore
continuingwiththistest.
B.Downloadthe"ProductStatusReport"fromthe
engineECMbeforeperforminganytroubleshootingor
Codes Result:Acodeispresentfor
clearingdiagnostictroublecodes.
anexhaustporttemperature.
C.Determineifthediagnostictroublecodethatdirected
Proceedtothenextstep.
tothisprocedureispresent.
Result:Noactivecodes
D.Lookforactivediagnosticcodesthatareassociated
withthesystemfortheeventcodethatdirectedtothis
STOP
procedure.

2.ChecktheMonitoringSystemParameters Parameters Result:Themodule

parametersareOK.
A.Ensurethatthemonitoringsystemparametersforthe
exhausttemperaturemodulearesetcorrectly. Continuewiththisstep.
B.Ensurethatthemonitoringsystemparametersforthe Result:Themodule
exhaustporttemperaturesaresetcorrectly. parametersareNOTOK.

Repair:Referto
Troubleshooting,"Event
Codes"forinformationthat
relatestothedefault
parameters,ranges,anddelay
timesofthemonitoring
systemparametersthatarefor
theexhaustporttemperatures.
Result:Theport
temperaturesparametersare
OK.

Result:Theport
temperaturesparametersare
NOTOK.

Repair:Referto
Troubleshooting,"Event
Codes"forinformationthat
relatestothedefault
parameters,ranges,anddelay
timesofthemonitoring
systemparametersthatarefor
theexhaustporttemperatures.

Iftheproblemisnotresolved,
proceedtothenextstep.

Result:Theinletair
restrictionisOK.
3.CheckforInletAirRestriction Proceedtothenextstep.
Note:Inletairrestrictioncancauseunevenexhaustport Result:Theinletair
temperatures.Cylindersatthefronthalfoftheengine restrictionisNOTOK.An
mayhaveexhaustporttemperaturesthatarelowerthan imbalanceinthesystemis
Restriction
theexhaustporttemperaturesforthecylindersatthe discovered.

rearhalfoftheengineby10to20C(18to36F).
Repair:Inordertoequalize
A.Measuretheinletairrestrictionforeach theinletairrestrictionfor
turbocharger. eachoftheturbochargers.


Result:Thereisamisfire.
Repair:Troubleshootthe
causeofthemisfire.Referto
4.CheckforOperationwithaLightLoad Troubleshooting,"Engine
Misfires,RunsRoughorIs
Note:Operationwithalowloadcanresultinlow Unstable".
exhausttemperatures. Misfire
A.Operatetheengineatlowidleornearlowidlein
ordertodetectamisfireproblem. Result:Thereisnota
misfire.

5.CheckforFaultyThermocouples Thermocouples Result:Thethermocouples

areOK.
A.Observethetemperaturesfromthethermocouples
aftertheengineisshutoff. Proceedtothenextstep.

Whentheengineisoperatingproperly,thetemperatures Result:Thethermocouples
fromsimilarlocationsarereducedatasimilarrate. areNOTOK.
Also,thetemperaturesfromsimilarlocationsare
comparable. Repair:Switchthesuspect
thermocoupleforanother
thermocouple.Ifthe
temperatureproblemfollows
thethermocouple,replacethe
suspectthermocouple.

Ifthetemperatureproblem
staysattheoriginallocation
ofthesuspectthermocouple,
investigatethecauseforthe
lowtemperature.


Result:Thevalvelashis
OK.
Result:Thevalvelashis
6.ChecktheValveLashSettings NOTOK.
A.Checkthevalvelashsettingsforthevalvesonthe Repair:Resetvalvelash.
ValveLash
engine.RefertoSystemsOperation/Testingand RefertoSystems

Adjusting,"ValveLashAdjust"forinformationthatis Operation/Testingand
relatedtoadjustingthevalvelashfortheengine. Adjusting,"ValveLash
Adjust"forinformationthat
isrelatedtoadjustingthe
valvelashfortheengine.

Result:Thecylinderpressure
7.CheckforLowCylinderCompression isNOTOK.
Compression
A.Measurethecylinderpressuresofthesuspectbankin Investigatethecauseofthe
Check
ordertocheckforproblemsthatarerelatedto lowcompression.

compression. Repair:Repairorreplaceas
necessary.

Copyright19932017CaterpillarInc. TueFeb07201717:33:39GMT0200(Horriobrasileirodevero)
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07/02/2017 G3516HGeneratorSetGLN00001UP(SEBP701808)Documentation

56881 Thecylinderexhausttemperatureislowerthantheaverage Thecode

569217 Thecylinderexhausttemperatureislowerthantheaverage Thecode

570117 Thecylinderexhausttemperatureislowerthantheaverage Thecode

2.ChecktheMonitoringSystemParameters Parameters Result:Themodule

5.CheckforFaultyThermocouples Thermocouples Result:Thethermocouples

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