Professional Documents
Culture Documents
HANDBOOK
REVISION 0
THE INFORMATION CONTAINED HEREIN IS PUBLISHED BY CANON, INC., JAPAN, AND IS FOR
REFERENCE USE ONLY. SPECIFICATIONS AND OTHER INFORMATION CONTAINED HEREIN
MAY VARY SLIGHTLY FROM ACTUAL MACHINE VALUES OR THOSE FOUND IN ADVERTISING
AND OTHER PRINTED MATTER.
Imprim au Japon
Prepared by
CANON INC.
COPYRIGHT 1999 CANON INC. CANON imageRUNNER 400/330 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Prepared by
OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DEPARTMENT 1
OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIVISION
CANON INC.
Printed in Japan
A.
B.
C.
Image Adjustment
Exposure System
Image Formation System
2-1
2-6
2-9
E. Fixing System
F. Electrical System
2-16
2-18 4
D. Pick-Up/Feeding System 2-11
APPENDIX
A. Ggeneral Timing Chart A-1 E. Specifications A-15
B. Signal name/abbreviation list A-3 1. Copier A-15
C. General Circuit Diagram A-7 2. Paper Deck A-21
D. General Circuit Diagram Paper Deck A-13
CHAPTER 1 MAINTENANCE AND INSPECTION
1. Copier
: Clean : Replace : Lubricate : Adjust : Inspect
every every every
Unit Part Installation 60,000 120,000 240,000 Remarks
Scanner drive Scanner rail Use lubricant.
assembly
Optical assembly No. 1 through No. 3 Note
mirrors
Dust-proofing glass
Lens
Reflecting plate
Original size sensor
Developing Developing assembly
assembly roll
Feeding assembly Transfer guide During a visit.
Clean as necessary.
Feeding belt
Feeding assembly base
Fixing Fixing assembly
assembly inlet guide
Upper separation claw During a visit.
Clean as necessary.
Lower separation claw During a visit.
Clean as necessary.
Note: For cleaning intervals, use the hardware counter reading as a reference.
1-1
CHAPTER 1 MAINTENANCE AND INSPECTION
2. Paper Deck
: Clean : Replace : Lubricate : Adjust : Inspect
Maintenance intervals
Unit Part every every every every Remarks
Installation
250,000 500,000 750,000 1,000,000
Pick-up Pick-up roller
assembly Pick-up/feeding
roller
Separation roller
Feeding roller, roll
1-2
CHAPTER 1 MAINTENANCE AND INSPECTION
1-3
CHAPTER 1 MAINTENANCE AND INSPECTION
1-4
D. Image Basic Adjustment Procedure
Service Mode
Clean the separation static FUNCTION>CCD>CCD-ADJ
YES
eliminator.
Execute auto correction.
1-5
E. Points of Scheduled Servicing
Copyboard/Scanner
Optical Assembly
Item Tool/solvent Work/remarks
Copyboard glass Alcohol Clean. Item Tool/solvent Work/remarks
Clean. Lens Blower brush Clean.
Original size sensor Blower brush
Dry-wipe. Dust-proofing glass Blower brush Clean.
Scanning lamp Lint-free paper
Reflecting plate Blower brush As necessary, dry-wipe
No.1 through No.3 mirrors with lint-free paper.
Standard white plate Alcohol Clean
Scanner rail Alcohol, Clean, and lubricate.
Lubricant
Developing Assembly
Item Tool/solvent Work/remarks
Developing roll Alcohol Clean.
Transfer/Feeding/Pick-Up Assembly
Item Tool/solvent Work/remarks
Transfer guide Moist cloth* Clean.
Static eliminator Special brush Clean.
Feeding assembly Moist cloth* Clean.
base/Feeding belt
Pick-up/feeding/ Alcohol Clean.
Fixing/Delivery Assembly
separator roller
Item Tool/solvent Work/remarks
*Take care not to leave droplets of water.
Separation Solvent Clean.
Do not turn on the power before it is
Inlet guide Solvent Clean.
completely dry.
1-6
CHAPTER 2 STANDARDS AND ADJUSTMENTS
Caution:
Be sure that the NA-3 is placed on the
copyboard glass correctly.
2-1
CHAPTER 2 STANDARDS AND ADJUSTMENTS
2.5 1.5mm
2.5 1.5mm 0
2
Figure 2-1 4
6
<Making Adjustments>
To increase the leading edge margin, 8
increase the setting of REGIST (thereby 10
delaying the activation of the registration
roller). Figure 2-2
To decrease the leading edge margin,
decrease the setting of REGIST. If it is not as indicated, perform the following:
n After adjusting the image leading edge 1) Slide out the cassette in question.
margin, be sure to make adjustments 2) Remove the two screws [1], and detach
under ADJUST>ADJ-XY>ADJ-X. (See the horizontal registration mount.
the descriptions for service mode.)
[1]
Figure 2-3
2-2
CHAPTER 2 STANDARDS AND ADJUSTMENTS
3) Loosen the hex screw, and move the Left/Right Registration for the 2nd
horizontal registration plate to the front/ Side of a Double-Sided/Overlay
3
rear to make adjustments. Copy (rear/front direction)
2.5mm 2.0
(front) (rear)
Horizontal
registration plate
Hex screw Figure 2-6
Caution:
When making adjustments, match the
inside of the L angle of the horizontal
registration plate with the appropriate
graduation of the scale.
+ -
Figure 2-5
2-3
CHAPTER 2 STANDARDS AND ADJUSTMENTS
1) Make a copy of the Test Sheet, and check to see if the left/right registration is 0 1.5 mm.
2) If it is not as indicated, slide out the compartment, and turn the two screws to adjust the position
of the latch plate of the deck open solenoid. (At this time, refer to the scale on the latch plate.)
Latch plate
Scale Screws
2-4
CHAPTER 2 STANDARDS AND ADJUSTMENTS
5 AE Adjustment
The machine's AE (auto density adjustment) based on "priority on speed," and its method and
concept are as follows:
1. Adjusting Priority on Speed AE Mode
ADJUST>AE>AE-TBL (1 through 9; 3 at time of shipment)
Adjust the density correction curve (text) for priority on speed AE mode.
A higher setting makes text lighter.
A lower setting makes text darker.
Copy density
White
Higher
setting Lower setting
Figure 2-8
2-5
CHAPTER 2 STANDARDS AND ADJUSTMENTS
B. Exposure System
1 Routing the Scanner Drive Cable
Route the cable from [1] through [9]; then, go to the next item, "Adjusting the Mirror Position."
[1]
[8] [4]
[9] [5]
[6]
38 39mm
[3] [2]
Figure 2-9
2-6
CHAPTER 2 STANDARDS AND ADJUSTMENTS
Caution:
Use the mirror position tool FY9-3009-040. Be sure to relocate the pins before use.
[C]
[B]
[B] [C]
[A]
[3] [3]
[2] [2]
[1] [1]
Figure 2-10
2-7
CHAPTER 2 STANDARDS AND ADJUSTMENTS
1) Loosen the screws on the metal fixings used to secure the cable.
2) Fit the mirror positioning tools (after repositioning its pins) to the No. 1 mirror mount and the
No. 2 mirror mount.
Rear tab
Front tab
Figure 2-11
Metal fixing
Figure 2-12
2-8
CHAPTER 2 STANDARDS AND ADJUSTMENTS
Reflecting plate
Figure 2-13
2-9
CHAPTER 2 STANDARDS AND ADJUSTMENTS
Mount the magnetic seal by butting it The blade is adjusted to a high accuracy
against the opening as shown. when it is mounted to the blade mount. Avoid
Check to make sure that the magnetic seal detaching it from its mount.
is in firm contact with the housing. If you must replace the blade on its own,
be sure to adjust the position of the blade
so that the gap between the blade and the
developing cylinder is 0.21 0.03 mm
when measured with a gap gauge (CK-
0057-000).
Bla
Figure 2-14
Figure 2-16
(rear) (front)
Figure 2-15
2-10
CHAPTER 2 STANDARDS AND ADJUSTMENTS
Claw
Solenoid plate
Figure 2-18
Figure 2-17
2-11
CHAPTER 2 STANDARDS AND ADJUSTMENTS
1) Butt the side guide plate of the Mount the multifeeder pick-up roller [1]
multifeeder against the end (A; open so that the side with a cross [2] on its collar is
condition). toward the rear.
2) Move the slide volume to the center
(direction B), and fit the timing belt on the
pulley. [2]
Timing belt
Rack plate Pulley [1]
Pulley A
Figure 2-19
2-12
CHAPTER 2 STANDARDS AND ADJUSTMENTS
0.2mm
Figure 2-21
2-13
CHAPTER 2 STANDARDS AND ADJUSTMENTS
Mount the multifeeder pick-up roller by reversing the steps used to remove it with the
following in mind:
The pick-up roller used at the front and the one used at the rear are not interchangeable.
The collar of the pick-up roller used at the front is silver in color.
When mounting the deck pick-up roller [1] for the front, orient it so that the marking [2] on the
collar (silver) is toward the front, and the marking [3] on the side of the roller is toward the rear.
[3]
(direction [2]
of rotation)
The collar of the pick-up roller used at the rear is gold in color.
When mounting the deck-pick-up roller [4] for the rear, orient it so that the marking [5] on the
side and the marking [6] on the collar (gold) are toward the rear.
[5]
(direction [6]
of rotation)
2-14
CHAPTER 2 STANDARDS AND ADJUSTMENTS
[4]
[2] (front)
[1]
Figure 2-25
2-15
CHAPTER 2 STANDARDS AND ADJUSTMENTS
When Mounting the Fixing
1 Heater If you have replaced the upper fixing
roller or the lower fixing roller, or if fixing
1) Do not touch the heater surface. faults occur, make the following adjustments:
2) Orient it so that the side with the longer If you are taking measurements while the
heater wire is toward the front. fixing roller is cold, leave the machine alone
3) Mount the main heater (700 W) to the for 15 min after it ends its wait period and
right and the sub heater (600 W) to the left make 20 copies before taking measurements:
when viewing the fixing assembly from <Taking Measurements>
the front. 1) Make an A4 solid black copy, and make a
4) Connect the right faston of the heater to copy of it. Set the output in the
the main heater and the upper faston to the multifeeder.
sub heater when viewing it from the rear. 2) Select NIP-CHK in service mode
(The fastons are found at the rear.) (FUNCTION>FIXING), and press the
OK key.
Sub heater Main heater
3) The paper will be picked up and is stopped
between the fixing rollers temporarily;
then, it will automatically be discharged
in about 20 sec.
4) Measure the width of the area where toner
(Delivery side) (pick-up side) is shiny (Figure 2-27).
the copy
Figure 2-26
Table 2-1
2-16
CHAPTER 2 STANDARDS AND ADJUSTMENTS
[1]
Figure 2-28
2-17
CHAPTER 2 STANDARDS AND ADJUSTMENTS
F. Electrical System
1 Replacing the Major Part
2-18
CHAPTER 2 STANDARDS AND ADJUSTMENTS
Shading auto correction may be either of two types (CCD-ADJ, MAN-AJD). Select the
appropriate mode.
In shading auto correction, various data measurements are taken and stored in the RAM on the
image processor PCB for use as the target value for shading correction performed before
scanning operation.
The following are service mode item related to shading auto correction; see the appropriate
service mode item for details:
n Using CCD-ADJ
Start service mode.
1) Press the asterisk key.
2) Press '2' and '8' on the keypad at the same time.
3) Press the asterisk key.
4) On the screen, select <COPIER>, <FUNCTION>, and <CCD> in sequence.
5) Select <CCD-ADJ>, and press the OK key. (You need not place standard white paper.)
n Using MAN-ADJ
1) Remove the rear cover, and check the position of VR200 on the DC controller PCB.
2) Place the standard white paper on the copyboard glass.
3) Start service mode. (See steps 1) through 4) under "Using CCD-ADJ.")
4) Select <MAN-ADJ>, and press the OK key.
5) When VO is indicated and the beep is sounded, press the OK key. If the beep is not heard, turn
VR200 on the DC controller PCB; when the beep is sounded, press the OK key. Adjustments
are needed if LED201 turns on.
6) Check to see if END is indicated.
DC controller PCB
LED201 VR200
Figure 2-29
2-19
CHAPTER 2 STANDARDS AND ADJUSTMENTS
2-20
CHAPTER 2 STANDARDS AND ADJUSTMENTS
b. Executing WHITE-ME
1) Place five sheets of standard white paper, and close the feeder or the copyboard cover.
Be sure that the paper is A4 or larger and placed vertically.
2) Start service mode, and select COPIER>FUNCTION-DNS>WHITE-ME.
3) Press the Copy Start key.
The scanner moves forward and reads the white paper.
White paper
Figure 2-30
c. Executing PD-DENS
1) Select COPIER>FUNCTION>DENS>PD-DENS, and press the OK key.
A 15-graduation patter will be generated. (The patches are black.)
d. Executing PD-ME
1) Remove the white paper from the copyboard, and place the PD-DENS output on the
copyboard.
Place the printed side down (for reading the pattern).
Place the white side as the leading edge and the black side toward the center.
Be sure to place originals against the marking V on the copyboard glass.
In practice, place
it so that the printed
side is down.
PD-DENS output
Figure 2-31
2-21
CHAPTER 2 STANDARDS AND ADJUSTMENTS
DZ-DENS output
Figure 2-32
2-22
CHAPTER 2 STANDARDS AND ADJUSTMENTS
n If PD-ME/DZ-ME Is NG
1. Clean the scanner.
2-23
CHAPTER 2 STANDARDS AND ADJUSTMENTS
Execute this mode if you have replaced the multifeeder paper width detecting volume.
Be sure to try A4R, A6R, and A4 in the order indicated.
n Execution
1) Replace the paper width detecting VR.
2) Start service mode.
asterisk key -> '2' and '8' at the same time -> asterisk key
3) Select COPIER>FUNCTION>CST, and highlight <A4R>.
+/- OK
Figure 2-33
4) Place A4R paper in the multifeeder, and adjust the side guide to the paper width.
5) Press the OK key.
6) Repeat steps 3) through 5) for A6R and A4 as in A4R.
7) Press the Reset key to end service mode; then, turn off and then on the main power switch.
A4
VR output
A4R
A6R
A6R A4R A4
(105mm) (210mm) (297mm)
Paper width
Figure 2-34
2-24
CHAPTER 2 STANDARDS AND ADJUSTMENTS
a. Using a Meter
You cannot insert the meter probe directly into the connectors of the machine's PCBs, as they
are designed specially to enable smooth connection. Obtain a probe extension tool (FY9-3038-000/
FY9-3039-000).
1) Set the digital multimeter range to 12 VDC.
2) Connect the meter probe to GND (0 VDC) of the DC controller PCB.
3) Make a check as indicated. (Use the probe extension and the clip as necessary.)
[ Connection 1 ]
FY9-2003-000
Meter
7
5
3
7
04
DIGIT
MULT
AL
IMET
ER
YOKO
GAW
A
DH
|
4
2
mV
0
2
POW REL 4 {
ER /%
DAT MIN
A-H /MAX
RAN AVG
GE
SEL
Probe extension
/ ECT
/Hz
A mA
10A
}
(FY9-3038) +
/
/
LoH
/ADP mV
/K
z/rpmV
EN
OP
Hz
V
TER
SHU MIN
TTE AL
R
10 TRU 20kHz
A E RMS
mA 0.1%
V
A
CO
FUSE M
D
FUSE
V
D 1000
MAX V
[ Connection 2 ]
7
5
3
7
04
DIGIT
MULT
AL
IMET
ER
YOKO
GAW
A
DH
|
4
2
mV
0
2
POW REL 4 {
ER /%
DAT MIN
A-H /MAX
RAN AVG
GE
Clip
SEL
/ ECT
/Hz
A mA
10A
}
/
/
/ADP mV
/K
+
/
LoH
z/rpmV
EN
OP
Hz
V
TER
SHU MIN
TTE AL
R
10 TRU 20kHz
A E RMS
mA 0.1%
Probe extension
V
A
CO
FUSE M
D
FUSE
V
D 1000
MAX V
Figure 2-35
2-25
CHAPTER 2 STANDARDS AND ADJUSTMENTS
Display reading - 1 - 0 1 0
Meter reading (approx.) 5V 0V 5V 0V 5V 0V
2-26
CHAPTER 2 STANDARDS AND ADJUSTMENTS
When the When the When the When the When the When the
lever is lever is right door right door left door left door
moved up moved is closed, is open, is closed, is open,
(paper back
present), (paper
absent),
Display reading 1 0 1 0 1 0
Meter reading (approx.) 5V 0V 5V 0V 5V 0V
2-27
CHAPTER 2 STANDARDS AND ADJUSTMENTS
Display reading 1 0 1 0 1 0
Meter reading (approx.) 5V 0V 5V 0V 5V 0V
Notation PS40
name Fixing assembly outlet
sensor (PS40S)
Meter probe J114-A2
Service mode P004-bit9
Check (Normal if While in standby, push
described.) the lever on the fixing
assembly outlet
assembly.
When the When the
lever is lever is
pushed, not
pushed,
Display reading 1 0
Meter reading (approx.) 5V 0V
2-28
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
3-1
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
CL4 CL2
SL3
CL1
SL4
SL6
CL3
SL1
SL2
SL5
Figure 3-1
3-2
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
3-3
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
B. Motors
M3
M1
M6 M5
M8 M9
M4
M10
M2
M7
Figure 3-2
3-4
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
Motor
Symbol Part Notation Function
Motor M1 Main motor
M2 Fixing motor
M M3 Scanner motor
M4 Laser scanner motor
M5 Pick-up motor
M6 Lower feeder motor
M7 Reversal delivery motor
M8 Delivery motor
M9 Horizontal registration sensor shift
motor
M10 Duplexing reversal motor
3-5
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
C. Fan
FM4 FM16
FM15
FM14
FM13 FM1
FM12
FM3
FM9 FM2
FM5 FM6
FM18
FM17
FM10
FM8
FM11
FM7
Figure 3-3
3-6
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
Fans
3-7
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
D. Sensors
PS2
PS14
PS4
SD4
PS3
SD3 PS11 PS18 PS12
PS1
TS1
PS10
PS19
PS9
SD1
PS7
PS6 SD2
PS40
PS8
PS13
Figure 3-4
3-8
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
Sensors
3-9
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
SW1
SW3
FL1 CB1
RL1
VZ1
SW2
TH2 SSR1
LCD1
TH1
THSW1
H1 CNT1
H2
Figure 3-5
3-10
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
3-11
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
F. PCBs 12
10
11
15
23
5
6 13
2
7 14
18
21
16
20
17
22
19
Figure 3-6
3-12
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
3-13
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
PS104
PS102
PS107 SW100
PS106
PS109 PS103
PS101
SW101
PS108
SW102
PS105
3-14
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
3-15
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
SL101
CL101
CL102
M101 [2]
[1]
SL102
M102
3-16
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
3-17
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
3-18
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
J715 J716
J720 J717
J702
J714
J703
J713
J701
J723
J704
J705
J722 J721
J724
SW702
2 1 3 J706
OFF ON
SW701
J712
J707
J711
Figure 3-8
J721: Flash ROM slot for the IP-CPU (IP, DIMM); use the bottom slot for a 4-MB DIMM,
and the top slot for a 1-MB DIMM.
J722: Flash ROM slot for the DC-CPU (DCC DIMM); 1-MB, DIMM
K723, J724: Slot for expansion memory (32 MB each); however, be sure to use J723 first (as when
installing only one DIMM).
J720: Not used.
3-19
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
n SW701 States
AB Inch AB/Inch A
SW1 OFF ON ON OFF
SW2 OFF OFF ON ON
SW3 OFF ON OFF ON
SW4 OFF OFF ON ON
SW5 OFF ON OFF OFF
SW6 OFF OFF OFF ON
n Size Configuration
Use service mode to set the appropriate size (COPIER>OPTION>BODY>MODEL-SZ).
MODEL-SZ setting
AB 0
Inch 1
A 2
AB/Inch 3
AB Inch
AB OFF OFF
Inch ON OFF
A OFF ON
3-20
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
J110
J101 J114 J113 J112 J111
J109
LED201
J108
J117
J116 VR200
J119 LED200
J107
J118
J115 J102 J104 J103 J105 J106
Figure 3-9
LED200: Check it to find out the state of the composite power supply PCB is indicated by
flashing at different intervals. For details, see Table 13-601.
VR200: Turn it to adjust the lamp intensity used when shading auto correction
(FUNCTION>CCD>MAN-ADJ) is executed in service mode. The result is good if
LED201 turns on. Its adjustment range is equal to 3 rotations.
If LED201 does not turn on after a single rotation, try rotating it in the opposite
direction.
LED201: Check it to find out whether VR200 is correctly adjusted (it should turn on).
3-21
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
OFF
OFF like.
Twice n The control panel indicates 'E803'.
u OFF for 4 sec; then, flashes 5 times Error in An error has occurred in
at 0.5-sec intervals. communication communication between the DC
0.5 sec
with the DC controller PCB and the composite
4 sec controller PCB power supply PCB, not updating the
ON
communication data for 8 sec or more.
OFF Note that this error may not flash/turn
3 times on LED100 on the DC controller PCB.
The output of the main transformer
stops.
The control panel indicates 'E191'.
u OFF for 4 sec; then, flashes 3times Low-voltage In standby, the difference between the
at 0.5-sec intervals. control error* in +24-VR setting and the actual control
0.5 sec
standby value is larger than indicated.
4 sec The output of the main transformer
ON
stops.
OFF Error data is sent to the DC
5 times
controller PCB.
The control panel indicates 'E803'.
u OFF for 4 sec; then, flashes 4 times Low-voltage During copying, the difference between
at 0.5-sec intervals. control error* the +24-VR setting and the actual
0.5 sec
during copying control value is larger than indicated.
4 sec +24 VR is set to standby voltage
ON (+18 VR).
OFF
Error data is sent to the DC
4 times controller PCB.
The control panel indicates 'E803'.
u OFF for 4 sec; then, flashes 6 times DC controller PCB The CPU on the DC controller PCB has
at 0.5-sec intervals. check sum detected a check sum of
Error detection communication data twice or more
continuously.
0.5 sec
4 sec
ON The output of the main transformer
OFF stops.
6 times The control panel indicates 'E191'.
* The same error can occur owing to activation error in the fluorescent lamp (because of deterioration
over time). If the LED flashes in threes or fours, check to see if the glass around the filament on
both sides of the lamp is not black.
3-22
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
J206
J204 J208
J220
J205
J209
J203
J201
J210
Figure 3-10
Label: Enter the values indicated on the label in service mode when replacing the composite
power supply CPB.
OFST-DC xx
AGS-GAIN xxx
AGS-OFST xxx
OFST1-AC xxx
FL-OFST xxx
3-23
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
13 1 6 1 2 1 3 1
J103 J105 J106 J101 7
1
J102
J104
1
8
12
1 J108
1
J107 3
J109
10 1
Figure 3-11
3-24
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
I. Upgrading
The machine may be upgraded in either of the following two ways:
By replacing the DIMM on the image processor PCB.
By updating the DIMM contents through downloading from a computer.
IP cover
Figure 3-12
3-25
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
1. Removing the DIMM 3) Open the slot claw, and pull off the
1) Turn off the main power switch, and DIMM as if to lift it.
disconnect the power cord.
2) Remove the copyboard glass; then,
remove the screw, and detach the small IP,DIMM(1MByte)
cover from the IP cover.
Small cover
M4 ~4bis
Push
Push
Figure 3-13
Figure 3-14
3-26
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
Cut-off
Figure 3-15
3-27
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
2. Downloading
a. Connection Downloading switch
Check to make sure that the
communication memory lamp is off.
1) Turn off the machine's main power
switch; then, disconnect the power plug,
and disconnect the modular cable
(telephone). COPY LOAD
2) Open the front door, and open the Bi-Centronics interface
connector cover for downloading. connector
Figure 3-17
Downloading
switch
COPY LOAD
Connector cover
opened
Connector cover
for downloading
Figure 3-16
3-28
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
6) Connect the machine's power plug to the 3) Click the model and PCB for downloading.
power outlet, and turn on the main power IP: DIMM for the IP-CPU
switch. DC-CON: DIMM for the DC-CPU
4) Start upgrading the flash ROM following
b. Downloading the instructions on the PC screen.
1) Select 'To Main Menu' in response to the 5) When downloading is done, operate as
start-up message of the downloading tool. follows to turn off the PC:
OK To Main Menu End Tool
End
End To Main Menu
Next Next
End Tool
3-29
CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS
c. After Downloading
1) Turn off the machine's main power
switch, and disconnect the power plug.
2) Disconnect the bi-Centronics cable from
the PC and the machine.
3) Slide the download switch to COPY.
Downloading switch
COPY LOAD
Figure 3-18
3-30
CHAPTER 4 SERVICE MODE
4
Table 4-1
A press on
xxxxx: value before change
an item highlights
yyyyy: input value
the notation.
aaaaa-bbbbb: value input range
FL-OFST
+/- OK
COPIER
FAX
Figure 4-1
4-1
CHAPTER 4 SERVICE MODE
4-2
CHAPTER 4 SERVICE MODE
OFST-DC xx
AGS-GAIN xxx
AGS-OFST xxx
OFST1-AC xxx
FL-OFST xxx
4-3
CHAPTER 4 SERVICE MODE
4. Basic Operation
The screen design consists of three layers: Level 1, Level 2, and Level 3 screens.
a. Initial Screen
COPIER
FEEDER
Figure 4-4
VERSION
ANALOG
Level 2 item
CST-STS
JAM
ERR ALARM-1
HV-STS
Figure 4-5
4-4
CHAPTER 4 SERVICE MODE
c. Level 3 Screen
Number of pages
Level 1 items Level 2 item ; e.g., 1/3
+/- OK
Figure 4-6
A press on
xxxxx: value before change
an item highlights
yyyyy: input value
the notation.
aaaaa-bbbbb: value input range
FL-OFST
+/- OK
Figure 4-7
A level 3 item may be selected by pressing it, and the selection is indicated by highlighting
the item.
4-5
CHAPTER 4 SERVICE MODE
d. Selecting a Screen
User screen
( @)(2,8)( @)
Reset key
Initial screen
Reset key
Select an item
Figure 4-8
e. Guide to Keys
1. Keypad
Use it to enter a numeral (0 through 9).
2. User Mode Key
Use it to start user mode.
3. Reset Key
Use it to end service mode.
4. Stop Key
Use it to stop ongoing operation.
5. Clear Key
Use it to initialize settings in service mode or software counter readings.
6. Copy Start Key
Use it to make copies without ending service mode after making adjustments.
7. Previous Page Key
Use it to return to the previous page.
8. Next Page Key
Use it to move to the next page.
9. +/- Key
USe it to switch between + and -.
10. OK Key
Use it to store an input value.
4-6
CHAPTER 4 SERVICE MODE
VERSION
USER
ACC-STS
ANALOG
CST-STS
JAM
ERR ALARM-1
HV-STS
4-7
CHAPTER 4 SERVICE MODE
DISPLAY Items
Level 1 Level 2 Level 3 Outline
DISPLAY VERSION DC-CON Indicates the DIMM version of the DC controller PCB.
IP Indicates the DIMM version of the image processor PCB.
PANEL Indicates the ROM version of the control panel controller PCB.
POWER Indicates the ROM version of the composite power supply PCB.
FEEDER Indicates the ROM version of the feeder controller PCB.
SORTER Indicates the ROM version of the sorter controller PCB.
PS-PCL Indicates the version of the ROM of the PS-PCL board.
LIPS Indicates the ROM version of the LIPS board.
SCSI Indicates the version of the ROM on the SCSI Board.
SDL-STCH Indicates the version of the ROM of the saddle.
USER LANGUAGE Indicates the ROM version of the LIPS board.
COUNTER Indicates the selected language.
ACC-STS FEEDER Indicates the counter control type for the copy counter.
SORTER Indicates the connection of a feeder.
DECK Indicates the connection of the sorter.
CARD Indicates the connection of the paper deck.
PCB Indicates the connection of the control card.
RAM Indicates the connection of various boards (accessories*).
ANALOG TEMP Indicates the total size of the RAM recognized by the machine.
HUM Indicates the machine internal temperature (environment sensor).
ABS-HUM Indicates the machine internal humidity (environment sensor).
DR-TEMP Indicates the absolute humidity.
Indicates the drum ambient temperature (drum ambient
FIX-C temperature sensor).
Indicates the temperature of the upper fixing roller (main
CST-STS WIDTH-C1 thermistor).
Indicates the width of the paper in the cassette 1 and the output
WIDTH-C2 of the paper size sensor.
Indicates the width of the paper in the cassette 2 and the output
WIDTH-C3 of the paper size sensor.
Indicates the width of the paper in the cassette 3 and the output
WIDTH-C4 of the paper size sensor.
Indicates the width of the paper in the cassette 4 and the output
WIDTH-C5 of the paper size sensor.
Indicates the width of the paper in the cassette 5 and the output
WIDTH-C6 of the paper size sensor.
Indicates the width of the paper in the cassette 6 and the output
WIDTH-MF of the paper size sensor.
Indicates the width of paper in the multifeeder and the output of
WIDTH-DK the paper size sensor.
Indicates the width of paper in the deck and the output of the
JAM paper size sensor.
ERR Indicates the jam history.
HV-STS PRIMARY Indicates the error history.
BIAS Indicates the current value (A) of the primary charging roller.
TR-V Indicates the developing bias DC value (V).
ALARM1 DF Indicates the ATVAC value.
SORTER Indicates the most recent alarm of the feeder.
Indicates the most recent alarm of the sorter.
* Varies depending on the country.
4-8
CHAPTER 4 SERVICE MODE
<VERSION> DISPLAY
Indicates the ROM version of the machine and the accessories PCBs.
<USR>
Indicates the items related to the User screen and the user.
Code Model
00 Common model
01 Canon model
Table 4-3-1
4-9
CHAPTER 4 SERVICE MODE
<ACC-STS> DISPLAY
Indicates accessory connection.
<ANALOG>
Indicates the analog sensor readings.
4-10
CHAPTER 4 SERVICE MODE
<CST-STS>
Indicates the use of cassettes and multifeeder.
4-11
CHAPTER 4 SERVICE MODE
<JAM>
Indicates jam data.
+/- OK
Figure 4-10
4-12
CHAPTER 4 SERVICE MODE
Logic Jams
Description Correction
9004 The communication between the IP-CPU Remove the paper. Open and close the
and the DC-CPU is faulty. front cover.
9005 The communication between the finisher
and the image processor PCB is faulty.
9006 An excess volume of paper is placed in Remove the paper from the delivery tray.
the Finisher-E1 at the start of copying or
printing.
Table 4-5-2
4-13
CHAPTER 4 SERVICE MODE
S14
S4 M4
S6
S1
S7
S3 MS1 MS2
S12
S8
S1 ...... Original tray paper sensor S6 ...... Delivery sensor 1 S12 .... Delivery sensor 2
S3 ...... Registration paper sensor S7 ...... Pick-up sensor S14 .... Recirculating sensor
S4 ...... Upper cover sensor S8 ...... Reverse sensor MS1 .. RF switch
MS2 .. Upper cover switch
Figure 4-10-1
Table 4-5-2
4-14
CHAPTER 4 SERVICE MODE
DISPLAY
Original S3 When starting original pick-up, the sensor S3 does not 0008
leading edge detect the leading edge of an original.
retreat
Reversal delay 1 S8 When reversing or delivering an original, the sensor S8 0011
does not detect the leading edge of an original 140 mm or
225 msec after the belt motor M3 has started to rotate
clockwise.
Reversal S8 When reversing or delivering an original, the sensor S8 0012
stationary does not detect the leading edge of an original after a
reversal delay has been checked.
Reversal delay 2 S8 When delivering or picking up an original, the original (to 0013
be delivered) is moved back to the copyboard glass
Reversal
Original S1 The sensor S1 does not detect the original delivered to the 0083
re-circulating original tray.
Jam original S6, S3 At the start of original pick-up, the sensor S6, S3, or S8 0084
S8, S7 (or S7 if the paper stopper is up) detects an original.
Residual S8 When picking up the 1st original, an original is detected 0088
original on the copyboard glass.
Re-circulating S14 For the 2nd and subsequent originals, the re-circulating 0089
bar idle swing lever rotated without coming into contact with an
(2nd original original.
and later)
Table 4-5-3
4-15
CHAPTER 4 SERVICE MODE
DISPLAY
4-16
CHAPTER 4 SERVICE MODE
<ERR>
Indicates error codes/alarm codes.
+/- OK
Figure 4-11
4-17
CHAPTER 4 SERVICE MODE
<ALARM1>
Indicates the most recent alarms for the sorter and the feeder.
4-18
CHAPTER 4 SERVICE MODE
Re-circulating lever
S14
M4
S1
S7
S3 Paper stopper
Figure 4-11-1
4-19
CHAPTER 4 SERVICE MODE
Number of S3 The re-circulating lever does not fall on the As many as 100 12
originals original tray for some reason, not enabling sheets are
detection of the last original. counted, and the
operation stops.
Reference:
Normally, as many as 50 sheets of A5,
STMT, A4, B5, or LTR may be placed; or, 25
sheets of A3, B4, 279x432-mm (11"x17"), or
LGL.
Original out S14 The re-circulating lever has fallen to the Stops 13
original tray while an original is being immediately
processed. upon detection.
Original size S3 The size of the original which has been Stops 14
picked up is not of a default size. immediately
upon detection.
Original size, S3 [1] The original which has been picked up is Stops 15
Mixed sizes of a size not supported by reduce image immediately
(in reduce composition mode. upon detection.
image [2] The original which has been picked up is
composition) of a size different from the first original.
Note: To reset, remove the originals form the original tray, and open the DADF.
Table 4-5-4
4-20
CHAPTER 4 SERVICE MODE
<HV-STS>
Indicates the measurements of voltage and current.
4-21
CHAPTER 4 SERVICE MODE
DC-CON
DC-CON
IP
IP
FEEDER
FEEDER
SORTER
4-22
CHAPTER 4 SERVICE MODE
1. DC-CON DC-CON
4-23
CHAPTER 4 SERVICE MODE
DC-CON
4-24
CHAPTER 4 SERVICE MODE
DC-CON
4-25
CHAPTER 4 SERVICE MODE
DC-CON
4-26
CHAPTER 4 SERVICE MODE
DC-CON
4-27
CHAPTER 4 SERVICE MODE
4-28
CHAPTER 4 SERVICE MODE
4-29
CHAPTER 4 SERVICE MODE
2. IP
P001 bit 0 not used
bit 1 hardware version
bit 2 not used
bit 3 hardware version
bit 4 hardware version
bits 5 to 7 not used
P002 not used
P003 bit 0, bit 1 not used
bit 2 Indicates the connection 0: SCSI board not connected
of the SCSI board to the 1: SCSI boar connected
fax motherboard.
bit 3 Indicates the connection 0: FAX board not connected
of the AX board to the 1: FAX board connected
fax motherboard.
bit 4 Indicates the connection 0: PDL I/F not connected
of the PDL I/F board to 1: PDL I/F board connected
the FAX motherboard.
bits 5 to 7 not used
P004 to P007 not used
P008 bit0 not used
bit1 control panel reset 0: reset disabled
1: reset enabled
bit2 control panel back light 0: OFF 1: ON
bit3 not used
bit4 DC controller PCB LED201 0: OFF 1: ON
bit5 laser bias output 0: ON 1: OFF
bit6 control card count 0: OFF 1: ON
bit7 not used
P009 to P011 not used
Indicates the hardware version of the image processor PCB in respect of combinations of the
states of bits 1, 3, and 4 (P001):
<bit1, bit3, bit4>=<0, 0, 1> System supported
4-30
CHAPTER 4 SERVICE MODE
3. FEEDER
4-31
CHAPTER 4 SERVICE MODE
4-32
CHAPTER 4 SERVICE MODE
4-33
CHAPTER 4 SERVICE MODE
4-34
CHAPTER 4 SERVICE MODE
4-35
CHAPTER 4 SERVICE MODE
4-36
CHAPTER 4 SERVICE MODE
Figure 4-6
4-37
CHAPTER 4 SERVICE MODE
b. Saddle Finisher
4-38
CHAPTER 4 SERVICE MODE
4-39
CHAPTER 4 SERVICE MODE
4-40
CHAPTER 4 SERVICE MODE
4-41
CHAPTER 4 SERVICE MODE
c. Finisher E1
4-42
CHAPTER 4 SERVICE MODE
4-43
CHAPTER 4 SERVICE MODE
4-44
CHAPTER 4 SERVICE MODE
LAMP
AE
ADJ-XY
CCD FEED-ADJ
LASER HV-PRI CST-ADJ
HV-TR
DEVELOP
DENS
4-45
CHAPTER 4 SERVICE MODE
ADJUST Items
4-46
CHAPTER 4 SERVICE MODE
<LAMP> ADJUST
Adjusting the Scanning Lamp Reference Activation Voltage
<AE>
Adjusting for AE Mode
Coy density
White
Higher Lower
stetting setting
Black Original
Black White density
4-47
CHAPTER 4 SERVICE MODE
<ADJ-XY> ADJUST
Adjusting the Image Read Start Position
Index
(leading edge) Copyboard glass
- +
ADJ-Y Adjusts the CCD read start position (Y Main Scanning Direction
direction). Unit: about 1 mm for each 12
A higher setting shifts the read start Range: 0 to 400
position toward the front.
- +
CCD
ADJ-S Adjusts the position of collecting data for Unit: 1 mm for each 12 (1 about
shading correction from the standard white 0.083 mm)
plate. Range: 50 to 80
(reverse)
Point of measurement
4-48
CHAPTER 4 SERVICE MODE
<CCD> ADJUST
Adjusting CCD Shading-Related Settings
<LASER>
Adjusting the Laser System
4-49
CHAPTER 4 SERVICE MODE
<DEVELOP> ADJUST
Adjusting the Developing System
<DENS>
Fine-Adjusting Copy Density Auto Correction
White
Copy density
Lower
setting Higher
setting
Black
Black White
Original density
4-50
CHAPTER 4 SERVICE MODE
<HV-PRI> ADJUST
Adjustments by Condition for the Primary Charging Roller High-Voltage Output
<HV-TR>
Adjusting the Transfer Charging Roller High-Voltage Output
4-51
CHAPTER 4 SERVICE MODE
<FEED-ADJ> ADJUST
Adjusting the Feeding System
<CST-ADJ>
Adjusting the Multifeeder Size
4-52
CHAPTER 4 SERVICE MODE
INSTALL FIXING
CCD PANEL
DENS CLEAR
MISC-R
DPC MISC-P
CST
4-53
CHAPTER 4 SERVICE MODE
ADJUST Items
The upper right corner of the screen indicates the state of the machine. Be sure to pay attention to the
indication when executing service mode: the following messages are often indicated:
<READY> The machine is ready to accept a servicing/copying job.
<SERVICE> The copier is executing service mode. This message remains while operations are being
checked in service mode.
4-54
CHAPTER 4 SERVICE MODE
<INSTALL> FUNCTION
Adjusting the Feeding System
Caution:
Do not execute this mode without removing the drum
cartridge.
1. At Time of Installation
Execute this mode without removing the dummy
cartridge. However, you may lock only the
developing assembly in place and use the door switch
actuator; nevertheless, the drum cartridge must not be
mounted for this method.
2. After Installation
Unlock the feeding assembly and the developing
assembly, and remove the drum cartridge; lock the
developing assembly, and then execute this mode.
<CCD>
CCD/Shading-Related Auto Adjustment
n Operation
1) Select <CCD-ADJ> to highlight.
2) Press the OK key to start (automatic; about 30 sec).
During adjustment, the message <SERVICE> will be
indicated in the upper right of the screen.
3) During adjustment, the scanning lamp turns on twice;
upon completion, END is indicated on the screen.
4-55
CHAPTER 4 SERVICE MODE
<CCD> FUNCTION
White paper
4-56
CHAPTER 4 SERVICE MODE
<DENS> FUNCTION
Density Auto Adjustment
Be sure to execute shading correction before executing density auto adjustment; be sure also to
execute WHITE-ME, PD-DENS, PD-ME, DZ-DENS, and DZ-ME in the order indicated.
White paper
4-57
CHAPTER 4 SERVICE MODE
In practice, place
it so that the printed
side is down.
PD-DENS output
4-58
CHAPTER 4 SERVICE MODE
<DENS> FUNCTION
DZ-DENS output
4-59
CHAPTER 4 SERVICE MODE
<DPC> FUNCTION
Photosensitive Drum Potential Measurement
Photosensitive
medium film pressure
0 1 2 3
4-60
CHAPTER 4 SERVICE MODE
<CST> FUNCTION
Multifeeder Paper Width Registration
MF-A6R adjustment after registration, execute the following:
ADJUST>CST-ADJ>MF-A4R, MF-A6R, MF-A4.
MF-A4 n Operation
1) Place A4R paper in the multifeeder, and adjust the side A4R width: 210 mm
guide to A4R.
2) Select MF-A4R to highlight, and press the OK key. A6R width: 105 mm
(The new value will be stored for MF-A4R.)
3) Likewise, repeat steps 1) and 2) for A6R and A4. A4 width: 297 mm
<FIXING>
Fixing Assembly-Related
(Feeding
b
direction) Center of
A3
the copy
Note:
a and c are points 10 mm from both ends.
4-61
CHAPTER 4 SERVICE MODE
<PANEL> FUNCTION
Control Panel Check
Table 4-7
4-62
CHAPTER 4 SERVICE MODE
<CLEAR> FUNCTION
RAM/Jam History/Error Code Clear
<MISC-R> FUNCTION
Reader Check
4-63
CHAPTER 4 SERVICE MODE
<MISC-P> FUNCTION
Printer Check
n Operation
1) Select the item to highlight, and press the OK key.
A total of three pages will be delivered.
n Source of Paper
If a source is selected on the Basic screen, that source
will be used.
If auto paper selection is enabled, the topmost cassette
will be used.
KEY-HIST Generates a key input report for copier operation analysis.
Select the item, and press the OK key.
AA time at which a key is pressed
BB if numeral, the number of soft key
HARD: hard key
SOFT: soft key
ONET: one-touch key
CC key type RESET: reset key
START: start key
GUIDE: guide key
USE MDOE: user mode key
FNC_COPY: Copy key (extended
functions key)
FNC_FAX: FAX key (extended
functions key)
POWER_MMI: control panel power key
xxxxxxx function value
4-64
CHAPTER 4 SERVICE MODE
BODY
USER
CST
ACC
4-65
CHAPTER 4 SERVICE MODE
OPTION Items
4-66
CHAPTER 4 SERVICE MODE
<BODY> OPTION
Copier-Related Machine Settings
4-67
CHAPTER 4 SERVICE MODE
<BODY> OPTION
4-68
CHAPTER 4 SERVICE MODE
4-69
CHAPTER 4 SERVICE MODE
<USER> OPTION
User Mode-Related Machine Settings
4-70
CHAPTER 4 SERVICE MODE
<CST> OPTION
Cassette-Related Settings
To store the new setting, turn off and then on the main power after making the change.
4-71
CHAPTER 4 SERVICE MODE
OPTION
Table 4-8
<ACC>
Accessory-Related
4-72
CHAPTER 4 SERVICE MODE
G. PG test Print
PG
Figure 4-16
4-73
CHAPTER 4 SERVICE MODE
4-74
CHAPTER 4 SERVICE MODE
No.1
No.3
4-75
CHAPTER 4 SERVICE MODE
No.4
No.5
No.6
4-76
CHAPTER 4 SERVICE MODE
No.7 No.8
4-77
CHAPTER 4 SERVICE MODE
H. COUNTER Mode
Figure 4-17 shows the Level 2 screen and its items for COUNTER mode.
TOTAL
TOTAL
SCANNER
PICK-UP
PICK-UP
FEEDER
FEEDER
JAM
JAM
MISC
Figure 4-17
The reading indicates the number of times the machine has operated.
To clear the counter reading,
1) Press the item to highlight.
2) Press the Clear key on the control panel.
The counter will be cleared to return to '00000000'.
In text, the large and small sizes are defined as follows:
large size: 300 mm long or more or non-default size; e.g., B4 or larger.
small size: less than 300 mm long; e.g., smaller than A4.
4-78
CHAPTER 4 SERVICE MODE
COUNTER Items
4-79
CHAPTER 4 SERVICE MODE
4-80
CHAPTER 4 SERVICE MODE
I. FEEDER
FEEDSIZE A4
Figure 4-18
FEEDER Items
Note:
In FEEDER, the following are not used: I/O, Test, Counter.
4-81
CHAPTER 4 SERVICE MODE
<DISPLAY> FEEDER
<ADJUST>
4-82
CHAPTER 4 SERVICE MODE
<FUNCTION> FEEDER
4-83
CHAPTER 4 SERVICE MODE
<OPTION> FEEDER
4-84
CHAPTER 4 SERVICE MODE
+/- OK
Figure 4-19
SOTER Items
Note:
Under SORTR, only the following mode is used: OPTION.
4-85
CHAPTER 4 SERVICE MODE
<OPTION>
4-86
CHAPTER 5 SELF DIAGNOSIS
Error code
Copier E000,E001,E002,E003,E004,E005,E010,E014,E030,
E032,E051,E064,E100,E110,E191,E202,E220,E240,
E241,E243,E261,E300,E301,E315,
E604,E605,E674
E710,E711,E712,E713,E717,E803,E805
DADF-A1 E400,E401,E402,E403,E404,E411
Cassette Feeding Unit-R1/S1 E716,E901
Multi Output Tray D1 E540
Finisher-C1 E500,E503,E504,E505,E512,E530,E531,E532,E535,
E540,E584,
Saddle Finisher-C2 E5F0,E5F1,E5F2,E5F3,E5F4,E5F5,E5F6,E5F8,E5F9
Finisher-E1 E500,E512,E514,E530,E531,E537,E577,E580
Paper Deck-B1 E015,E041,E043
SCSI Interface Board-D1 E601,E603
Printer Board E677
5
5-1
CHAPTER 5 SELF DIAGNOSIS
n Resetting Errors
1. The following error codes cannot be reset by merely turning off and then on the main power.
They require resetting in service mode:
E000, E001, E002, E003, E004, E032, E717
1) Start service mode, and select COPIER>FUNCTION>CLEAR>ERR.
2) Press the OK key.
3) Turn off and then on the main power.
2. Error codes other than the above may be reset by turning off and then on the main power.
n Detail Code
Some error codes offer detail codes, which may be checked in service mode:
COPIER>DISPLAY>ERR (3rd block from the right)
+/- OK
Detail codes
Figure 5-1
5-2
CHAPTER 5 SELF DIAGNOSIS
A. Copier
5-3
CHAPTER 5 SELF DIAGNOSIS
5-4
CHAPTER 5 SELF DIAGNOSIS
5-5
CHAPTER 5 SELF DIAGNOSIS
5-6
CHAPTER 5 SELF DIAGNOSIS
E603 The SCSI fuse has blown. The SCSI fuse has blown.
5-7
CHAPTER 5 SELF DIAGNOSIS
5-8
CHAPTER 5 SELF DIAGNOSIS
5-9
CHAPTER 5 SELF DIAGNOSIS
B. DADF
Code Cause Description
Caution:
1. If the self diagnosis mechanism has
turned on, turn on and off the copier's
power switch.
2. If the DADF is out of order, open it
and place an original on the
copyboard glass to make copies.
5-10
CHAPTER 5 SELF DIAGNOSIS
E540 The shift tray home position sensor fails. The home position detection
signal does not turn on within 5
sec when making a shift tray
home position search.
5-11
CHAPTER 5 SELF DIAGNOSIS
E. Finisher-C1
Code Detail code Error Description
5-12
CHAPTER 5 SELF DIAGNOSIS
5-13
CHAPTER 5 SELF DIAGNOSIS
F. Saddle Finisher-C2
Code Detail code Error Description
5-14
CHAPTER 5 SELF DIAGNOSIS
E5F1 0001
Folding motor (M2S)
Folding motor clock sensor
The number of detecting pulses of
the folding motor clock sensor has
(PI4S) dropped below a specific value.
E5F2 0001
Guide motor (M3S)
Guide home positioning
The guide home positioning sensor
does not turn on even when the
sensor (PI13S) guide motor has been driven for 0.4
sec or more.
0002 The guide home position sensor
does not turn off even when the
guide motor has been driven for 1
sec or more.
5-15
CHAPTER 5 SELF DIAGNOSIS
5-16
CHAPTER 5 SELF DIAGNOSIS
5-17
CHAPTER 5 SELF DIAGNOSIS
G. Finisher-E1
Code Cause Description
5-18
CHAPTER 5 SELF DIAGNOSIS
5-19
CHAPTER 5 SELF DIAGNOSIS
H. Paper Deck-B1
Code Cause Description
5-20
CHAPTER 5 SELF DIAGNOSIS
E603 The fuse of the SCSI has blown. The fuse of the SCSI has blown
because of overcurrent.
5-21
APPENDIX
A. Ggeneral Timing Chart
Basic Sequence of Operations (direct Copying)
A4, plain paper, Direct, copyboard cover, 1 copy, topmost cassette, face-up delivery
Main power ON Copy Start key ON Control panel power supply OFF
Main motor
Fixing motor
Temperature control
Fixing heater
Scanner motor HP search Forward Reverse
Scanner HP sensor
Scanning lamp
Shading measurement
Cassette pick-up solenoid
Pick-up motor
FM1,9,10,11,12,13,18 **
FM2,3,8,14,15,16,17 * ** 60s
** *
FM5 * *
APPENDIX
FM4,6,7 * ** *
*Half speed rotation. **Full-speed rotation.
A-1
pick-up from feeder, 1 original, plain paper, A4, 3 copies, Direct, cassette 1, memory copying
A-2
Main power ON Copy Start key ON Control panel power OFF
Main motor
Fixing motor
Scanner HP sensor
Scanning lamp
Shading measurement
Cassette pick-up solenoid
Pick-up motor
FM1,9,10,11,12,13,18
FM2,3,8,14,15,16,17 60s
FM5
FM4,6,7
A-3
APPENDIX
A-4
APPENDIX
A-5
APPENDIX
A-6
C. General Circuit Diagram
Cassette
4
Main motor Fixing pedestal General Circuit Diagram (1/6)
DC controller PCB driver PCB motor PCB PCB
J111
3
(DC driver) 2 To
J101 J105
SPC FINISHER DADF
1 side
1 2 1 2 3 4 5 paper
J64-1
J64-2
J64-3
J64-4
J62-1
J62-2
J62-3
J62-4
J57-1
J57-2
Laser scanner Laser driver PCB J73 J74 deck J59
motor driver PCB 1 2 3 1 2 1 2 3 4
CCD IP System Print J435
To side motherboard motherboard
paper deck 1 2 J444 J607
J304 J701 J8001
VSS
REMOTE
+24V
+24V
VSS
VSS
+24V
+24V
VSS
VSS
J442
J57-3
J57-4
1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 1 2 3 4 5 6 J8201 1 2 J444
J501
5.1V
VSS
VSS
15V
-12V
15V
VSS
VSS
5.1V
5.1V
VSS
3.4V
VSS
J445 1 2 1 2
1 2 3
1 2 1 2 J443
J442
1 2 3 4 5 6 7 J1201 1 2 1 2 3 4 1 2 3 4
15V
VSS
5.1V
VSS
3.4V
VSS
1 2 J443
1 2 3 4 5 6 7 J1201 J144 J142 J143
24VR
VSS
24VU
VSS
24VU
VSS
24VU
VSS
24VU
VSS
38VU
VSS
38VU
VSS
38VU
VSS
15V
VSS
VSS
5.1V
9V
VSS
15V
-12V
VSS
5.1V
VSS
3.4V
VSS
24VU
VSS
Accessories PCB
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 1 2 3 4 1 2 1 2 3 4 5 6 7 1 2 3 4 5 6 1 2 1 2 3 4 5 6 7 8 9 10
J600 J601 J603 J602 J604 J605 J203 J204 J141
L2 1 2 3
J998
1 2
Low-voltage power supply PCB
15
14
13
12
11
12
11
Cassette Door switch
heater FT13 FT12 J114-B J104-B
RELAY D
FT11 FT14
H1 ERR
J495
H2 ERR
1 2
J59-3 4
H2 D
H1 D
0V
0V
To cassette pedestal
ET2
5
4
3
2
1
FT33 FT32
ET1
SSR1 RL1
7
6 8 F18 F19
FT6 FT8
MAIN
SUBN
HOT
J494 J494
J496 1 2 3
1 1
J496 1 2 3
2 2 Fixing assembly THSW1
3 3 SW
MT1
SW3 FT23
J611 FT9 FA20
PLG1 FT1 FT3 J610 J612 Environment sensor MT3
J613 FA21 H2
1 4
1 1 2 MT2 FT22
2 5 Sub heater
FT2 FT4 2
3 6 Arrester (GND)
Filter PCB FT10 Main heater
Circuit breaker J492 J492 J499 H1
Power supply cord mount 2 2 2
1 1 1
A-7
General Circuit Diagram (2/6)
Horizontal
registration
Multifeeder paper sensor
To fixing heater
To door switch
pick-up clutch
Multifeeder PS 10
Cassette 2 Cassette 1 Main motor holding Registration
pick-up pick-up Developing plate clutch Waste toner
J52
Pick-up releasing sensor
sensor sensor motor clutch solenoid
Cassette 1 Q1604 Vertical PS14
PS19 PS18 Pick-up M5 CL4 SL3 CL1 CL2
pick-up sensor solenoid path clutch M1
M Horizontal
J38
CL3 Duplexing M
SL1 CL SL CL CL registration motor
Lower feeder motor reversal motor
J429 J429
J1606 J76 J75 M9
SL CL M6 M10
J48
J40 J40
J51 J51
J50 J50
J49 J49
Duplexing outlet
Main Fixing outlet M
1
2
3
4
paper sensor M Sub
M paper sensor
thermistor thermistor
PS9 PS40
Multifeeder MT6 J1605 J1608 J1607 J1604 J1602 J1603
paper width Pre-registration Cassette pick-up PCB
J73
J26
J29
TH2
TH1
sensor paper sensor Toner level sensor J1601 Duplexing inlet
PS3 Right PS4 paper sensor
TS1 Left door/open/
door
J29
678 PS8
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
closed sensor
J33
open/
J472 J472
PS13
J22 J22
closed SSR
J35
Copyboard cover
circuit
J21
No. 2 registration open/closed sensor
J416 J416
sensor
J14
J12
assembly paper sensor
PS2
J433 J433
PS12 PS11
J414 J414
J405 J405
J410 J410
J415 J415
J426 J426
J471 J471
J39
J32
J34
J424B J424B
J424A J424A
J418 J418
J417 J417
J423 J423
J470 J470
J438 J438
SIDE_B*
SIDE_A*
H2_ERR
H1_ERR
SIDE_B
SIDE_A
PS40 S
M1LCK
M5_M1
M5_M0
2RPD1
2RPD0
1RPD1
1RPD0
TH2_Y
TH2_X
TH1_S
PS14S
PS10S
PS13S
PS19S
PS18S
PS12S
PS11S
M10B*
M10A*
CL4D*
CL1D*
CL2D*
CL3D*
SL3D*
LWPD
SL1D*
UPPD
VPPD
M10B
M10A
M5_B
M5_A
H2_D
H1_D
PS9S
PS8S
PS2S
PS3S
PS4S
TS1S
M6B*
M6A*
+24V
-24V
M1D
N.C.
N.C.
N.C.
M6B
M6A
N.C.
N.C.
N.C.
N.C.
11 N.C.
N.C.
24V
24V
24V
24V
24V
5V
0V
5V
0V
0V
0V
5V
5V
0V
5V
0V
5V
0V
5V
0V
0V
5V
0V
5V
0V
5V
0V
5V
0V
5V
0V
5V
0V
0V
5V
18
17
16
15
14
13
12
11
10
10
15
14
13
12
16
15
14
13
12
11
12
11
10
12
11
10
10
16
15
14
13
18
17
16
15
14
13
12
11
10
15
14
13
9
8
7
6
5
4
3
2
1
6
5
4
6
5
4
3
2
1
9
8
7
3
2
1
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
9
8
7
9
8
7
6
5
4
3
2
1
B1B A1B B16 A16 B15 A15
J108B J108A
J114 J102
DC controller PCB
J115 (DC driver) J112
J107 J106
A14 B14 A19 B19 14 13
10
11
12
13
14
10
11
12
13
14
15
16
17
18
19
10
11
12
13
14
10
11
12
13
14
15
16
17
18
19
10
11
12
13
14
10
11
12
13
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
FM17LK
FM17D
HUMID
FM4LK
FM7LK
FM8LK
FM2LK
FM3LK
CS1B0
CS1B1
CS1B2
CS1B3
CS1B4
CS2B0
CS2B1
CS2B2
CS2B3
CS2B4
CN1D*
CN2D*
CN3D*
FM5LK
FM6LK
FLS_S
M7_A*
M7_B*
M8_A*
M8_B*
HUME
MTVR
SL2D*
FM1D
FM4D
FM7D
FM8D
FM2D
FM3D
M2LK
FM5D
FM6D
FM9D
PS7D
M7_A
M7_B
M2D*
PS1S
PS6D
M8_A
M8_B
24V1
24V2
SL5*
N.C.
-12V
PED
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
24V
24V
24V
24V
15V
24V
0V
5V
0V
5V
0V
5V
0V
0V
0V
0V
0V
5V
0V
0V
0V
0V
0V
0V
0V
0V
0V
0V
5V
0V
5V
0V
J441A J441A J402A
J401 J401
J402B
J402A
J419 J419
J428 J428
J434 J434
J18 J18
J407 J407
J406 J406
J2
J1
J425 J425 J427 J427
J422 J422
J47 J47
J2
M
J31
J19 J19
J431 J431
PS1
J430 J430
J408 J408
Scanner home M8
J16
J17 J17
position nor
J31
J25
Delivery motor
J6
FM1
J37 J37
J53 J53
Feeding fan SL
J6
PS7 M
J11
J10
Eternal delivery
J3
Fixing cleaning
J69
J9
belt solenoid
J20 J20
J5 J5
GND
OUT
VCC
J3
J43 J44 SL2
TH2
TH1
Reversal
ET4
J9
J11
VR1
J4 J4
ET3 deflecting pate
5
4
3
2
1
HUM FM9
7 6 5 4 3 2 1 Cassette 1 Cassette 2 detection DC controller PCB System fan 1
FM5 FM6 Reversing guide
size detection size detection J45 cooling fan cooling fan
Laser scanner Environment sensor FM3 cooling fan
M
CNT CNT CNT toner cooling fan Fixing exhaust fan 2
M2
Pre-exposure Light intensity
CNT1 CNT2 CNT3 lamp sensor Laser scanner
Fixing motor Counter 1 Counter 3 motor cooling fan 2
Counter 2
120V/230V ONLY
A-8
J458 J458
FM10D 5V 1
0V 2
cooling fan
FM10LK
FM10
0V 0V 3
15V 4
J105
FM11D
J601
J118
-12V
12345
FM11LK 5
123456
Low-voltage
0V
power supply
FM11
1
2
J459 J459
J28 J28
Low-voltage Low-voltage
power supply cooling fan 2
BLK
J600
GRN
J448 CRG
M
M3
RED
J116
8 0V 1
BLU
12345
7 24V 2
6 0V 3
5 ASSRXD* 4
8
4 ASSTXD* 5
J109
3 ASSCNTP* 6 38V
2 5V 7 0V
12
J101
1 0V 8
NE controller-A1
20 A/DTH1 1
cooling fan 3
19 AVCC 2
Drum cartridge
J67 J67
18 A/DTH4 3
17 A/DHUM 4
16 A/DTH3 5 0V
FM16
15 GARESET 6 FM16LK
14 TXCLK 7 FM16D J60 J60
13 ENABLE 8 0V
12 TXLOAD 9 FM15LK
11 RXEND 10 FM15D
J119
FM15
cooling fan 2
10 PZC* 11 0V
Drum cartridge
987654321
7 FLSSET* 14
FM14
6 ACNTP* 15
5 ATXD* 16
4 ARXD* 17
3 A/DFLS 18
2 FLSU/D 19
1 A/DMLTVR 20
cooling fan 1
Drum cartridge
J714
B20
B20
J113
FT33
12 0V To door switch
11 RELAY_D
A20
A20
To thermal switch
Relay <RL>
17 RXD0* 4 10 0V
FM13
16 TXD0* 5 9 FM13LK
15 0V 6 8 FM13D J55 J55
14 RXD1* 7 7 0V
13 TXD1* 8 6 FM13LK
Reader
12 0V 9 5 FM12D
FM12
11 RXD2* 10
cooling fan 2 cooling fan 1
10 TXD2* 11
9 PSI 12 4 0V
8 PSO 13 3 ACC_RESET*
J114
7 PSCLK 14
6 PACK 15
Options PCB
5 PREQ 16
4 HTTRMH 17 J411 J411
2 0V
3 HTTRSH 18 DRUMTEMP
1
J24
2 19
sensor
SCAN_HP
temperature
B13
1 0V 20
Drum ambient
J54 J54
J104
13 0V
A13
12 FM18LK
11 FM18D
FM18
cooling fan
Scanner;motor
9 PSLK 4
8 PLED 5
cleaning solenoid
7 PACK 6
6 PREQ 7 J15 J15
A12 8 SL6BK*
J209
5 PZC 8 7 SL6PULL*
SL
4 PFLPH 9 6 24V
3 PFLPWM 10
SL6
B12
drive solenoid
2 0V 11
1 0V 12
SL SL4 Fixing inlet guide
A12
J103
9 HVPDC* 4
Front door
FT30
open/close
12 8 HVTM00* 5
11 7 HVTM01* 6
detecting switch
4 6 HVTM02* 7
Composite power supply PCB
5 8
J204
3 HVTM03*
4 HVTM04* 9
Laser
3 10 3 0V
HDCH*
2 11 2 M4D
HVPH*
M4 M
1 M4LK
J46
1 5V 12
scanner motor
24VR
0V
24VU
J111
1234
0V
J221
J221
J412
12
12
1 24V 15
J220
PRIMARY 3 2 5V 14
3 0V 13
2 4 12
3BEX2
(DC driver)
DEVELOP 1
J205
5 3BEX3 11
MT50
DC controller PCB
6 3BINLT 10
DISCHARGE 4 7 3BMHPS 9
3 8 3BMD_F 8
2 9 3BSLD* 7
J206
TRANS GAIDE 1 10 6
T502
3BLSLD*
F13
TRANSFER 11 3BMA* 5
15 J110
Multi-Output Tray 3
12 3BMA 4
13 3BMB 3
14 3BMB* 2
15 3BDCT 1
J91
J91
J90
J90
Composite power supply
J208
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
FL1
General Circuit Diagram (3/6)
A-9
General Circuit Diagram (4/6)
J907
Keypad PCB Functions key PCB open/closed 3
switch 2
TTP-L Touch panel
detection PCB TTP-R
1
J922 J921 J999 J961 J931
11 10 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 3 2 1 2 1
14 VLCD
13 VEE
GND
L-RTN2
GND
L-RTN0
+5V
K-RTN5
K-RTN4
K-RTN3
K-RTN2
K-RTN1
K-RTN0
GND
L-DGT2
L-DGT1
L-DGT0
K-DGT7
K-DGT6
K-DGT5
K-DGT4
K-DGT3
K-DGT2
K-DGT1
K-DGT0
L-DGT3
L-DGT4
L-DGT5
K-DGT0
K-DGT1
K-DGT2
K-DGT6
L-RTN0
L-RTN1
L-RTN2
UP-DETECT
DWON-DETECT
GND
GND
LED ON
12 D3
11 D2
10 D1
9 D0
VEE
J908
8 LCD
7 GND
6 +5V
5 XSCL
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 1 2 3 1 2
4 LP
J903 J902 J906 J910 J904
3 YD
2 DF
DOFF*
J901 Control panel CPU PCB 1
GND
AC
A15 B15 J905
6 5 4 3 2 1
1 2
GND
VLCD
VR
VEE
J955 J956
5V Battery PCB
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
B15
B14
B13
B12
B11
B10
B9
B8
B7
B6
B5
B4
B3
B2
B1
2 Control card PCB22
BKLTON LCD J1
1
back-light J462 4 3 2 1 6 5 4 3 2 1
5V
PANEL-RST*
5V
POWER-SW
5V
XSCL
VSS
D0
VSS
D1
VSS
D2
VSS
D3
VSS
VSS
PANEL-RXD
VSS
PANEL-TXD
VSS
LCD-ENBL*
VSS
WF
VSS
YD
VSS
LP
BKLTON
5V
5V
1 2 3 4
5V
N.C.
BAT
BAT-SNS
VCC
J941 J461 1 2 3 4 5
CC5-COUNT
CC5-CNCT
5V
VCC
VR
A10
A11
A12
A13
A14
A15
B10
B11
B12
B13
B14
B15
A1
A2
A3
A4
A5
A6
A7
A8
A9
B1
B2
B3
B4
B5
B6
B7
B8
B9
1 2 3 4 5 1 2 3 4 5 6
A15 B15 J709 J718
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16
B17
B18
B19
B20
PLH
VSS
AUXOUT1
AUTOFD
SELECT
PE
BUSY
ACK
CD7
CD6
CD5
CD4
CD3
CD2
CD1
CD0
STB
DL-ON
IP-TXD
IP-RXD
DC-RXD
DC-TXD
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
INIT
FAULT
AUXOUT2
AUXOUT3
AUXOUT4
SELIN
DC controller
PCB
J113
A20
A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
B20
B19
B18
B17
B16
B15
B14
B13
B12
B11
B10
A9
A8
A7
A6
A5
A4
A3
A2
A1
B9
B8
B7
B6
B5
B4
B3
B2
B1
A-10
General Circuit Diagram (5/6)
Low-voltage power
J500 Laser driver PCB J501
1
supply PCB
2
A16 B16 J501 J603
1 2 1 2 3 4
B16
B15
B14
B13
B12
B11
B10
B9
B8
B7
B6
B5
B4
B3
B2
B1
J602
sensor 0 sensor 1 sensor 2 sensor 3
N.C.
VSS
RCLK
VSS
VDR7
VSS
VDR6
VSS
VDR5
VSS
VDR4
VSS
LZ-ENB
VSS
LZ-RST
VSS
N.C.
VSS
OBI*
SDARX
SDATX
VSS
SCLK
SLC*
SENB
VSS
SERR
SUBVE*
SWE
VSS
RSYNC*
PBD
JSD1 JSD2 JSD3 JSD4 J510
3 2 1 3 2 1 3 2 1 3 2 1 4 3 2 1
SIZEV
PSIZE0
VSS
SIZEV
PSIZE1
VSS
SIZEV
PSIZE2
VSS
SIZEV
PSIZE3
VSS
5V
BD
OV
5.1V
3.4V
VSS
VSS
A10
A11
A12
A13
A14
A15
A16
B10
B11
B12
B13
B14
B15
B16
A1
A2
A3
A4
A5
A6
A7
A8
A9
B1
B2
B3
B4
B5
B6
B7
B8
B9
1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 4 1 2 3 4
A16 B16 J712 J711 J703 J704 J708 J701
J717
Image processor PCB IP DIMM DC DIMM DRAM DRAM
(main controller) J721 J722 J723 J724
4MB+1MB 1MB 32MB 32MB
J713
A12 B12
12
11
10
9
8
7
6
24V
GND
5V
GND
J66 1 2 3 4 5 6 7 J59 1 2 3 4
5
4
3
2
1
12
11
10
9
8
7
6
To J142 MT14 To J143 MT13 J66 7 6 5 4 3 2 1 J59 1 2 3 4
MT11 MT12
J57-1
J57-2
J57-3
J57-4
J63 1 2 3 4 5 J64 1 2 3 4 5 6 J61 1 2 3 4 5 J62 1 2 3 4 5 6 J65 1 2 3 4 5 6 7
24V
GND
38V
GND
ET9
VSS
COPY-TXD
COPY-RXD
VSS
VSS
COPY-TXD
COPY-RXD
VSS
EN*
S-DIN
RX-LOAD
DOUT
TX-END
GND
S-CLK
FG
EN*
S-DIN
RX-LOAD
DOUT
TX-END
GND
S-CLK
ET9
FG
24V
VSS
FG
VSS
24V
24V
VSS
FG
VSS
24V
A-11
General Circuit Diagram (6/6)
J499 J499 96
VSS
T1
T2
L1R
L2R
2 6
Arrester (GND) 3.4V
5
J8204
1
VSS
J605 4 Print motherboard
1 2 3 4 5 5.1V
100V ONLY 3
J3R J2R J2R MT15 VSS
2
15V
1 J8202 J8203
NCU 120V/230V ONLY
40 40
J8201
J1R SCSI I/F SCSI I/F
30 50 50
J8502 J8503
40 40
30
SCSI PCB J8102 J8103
J8302 J8304 J8303
PDL I/F PCB
FAX PCB Speaker
96 96 96
System motherboard
J8001
J8002 J8005
1 2 3 4 5 6 7
96 96
J715 J716
15V
-12V
VSS
5.1V
VSS
3.4V
VSS
Image processor PCB
J706
J705 1 2 3 4 5 6 7
40 J604
2 1
Low-voltage
power supply PBC
ADCLK
VSS
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
VSS
FROMIP-HSYNC
5V
FROMCCD-HSYNC
VSS
SH
VSS
RING-CLK
RING-SIN
RING-LOAD
VSS
ABCOFF
ABCPRESCAN
ABCENB
AVCSTOP
VSS
A-SIN
A-LOAD
A-CLK
VSS
ODD0
ODD1
ODD2
ODD3
VSS
ODD4
ODD5
ODD6
ODD7
VSS
EVEN0
EVEN1
EVEN2
EVEN3
VSS
EVEN4
EVEN5
EVEN6
EVEN7
VSS
POWER
J440
15V
VSS
VSS
5.1V
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1
2
3
4
5
6
7
8
9
1 2 1 2 3 4
40
J303 J304
J301
CCD PCB
A-12
D. General Circuit Diagram Paper Deck
To copier
J1
J1BL
C1 C2 C3 C4
8 7 6 5 4 3 2 1
GND(24V38V)
24V
38V
NC
1 2 3 1 2 3 4 5 6 7
MT1 J101 J102
GND(24V38V)
RXOUTEN
TXLOADN
RXENDN
GND(DCON)
38V
24V
CLOCK
TXDATA
RXDATA
PCB1 Side deck driver PCB
DPUCD*
DPRSD*
DPFCD*
DOPSD*
DOPND
DMPLK
DOPN*
1 2 3 4 5 6 7 8 9 10
DOPD*
DMON
DBIT1
DBIT0
DPPD
DPFD
DLPD
DLUL
DSET
DPE*
J16F
24V
24V
24V
38V
24V
24V
5V
0V
0V
5V
0V
5V
0V
5V
0V
5V
0V
5V
5V
0V
0V
0V
5V
0V
5V
J16M
1 2 3 4 5 6 7 8 9 10
DPSP
DPLD
DLLD
0V
5V
0V
5V
0V
1 2 3 4 5 6 7 8 9 10
J17M
J17F
1 2 3 4 5 6 7 8 9 10
J19 Deck
J20H SW101
1 2 2 1 J23D set
J20L PS108 J22F sensor Deck open detecting switch
3 2 1
Deck paper J23H
J22M 3 2 1 1 2 3 3 2 1
J21 level sensor 1 2 J25
4 3 2 1 J18 NC
J3 6 5 4 3 2 1 M 1 2 3(MID) SL
J14 J15 PS109
PS107
Deck paper supply SW102 Deck open sensor
M102 SL102
M position sensor Deck lifter
3 2 1 3 2 1 3 2 1 3 2 1 Deck lifter Deck open
J7 J10 J12 lower limit motor solenoid
J5 M101 detecting
switch
PS102 PS104 PS101 PS106
Deck Deck
Deck main motor
3 2 1 Deck paper Deck lifter 2 1 Deck 2 1 Deck 2 1
open open absent position J9D pickup J11D feeding J13D
indication switch sensor J6 sensor sensor sensor
J9H J11H J13H
LED100 PCB2 SW100
PS103
SL CL CL
Deck lifter
Open switch PCB
upper limit sensor
SL101 CL101 CL102
Deck pickup Deck feeding Deck pickup
roller releasing clutch clutch
solenoid General Circuit Diagram
A-13
A-14
APPENDIX
E. Specifications
1. Copier
a. Type
Item Specifications
Copier Desktop
Copyboard Fixed
Light source Fluorescent lamp
Lens Lens array
Photosensitive medium OPC drum
b. Method
Item Specifications
Copying Indirect electrostatic copying
Charging Roller charging (AC + DC)
Exposure Laser exposure
Copy density adjustment Automatic or manual
Development Dry, single-component, toner projection
Pick-up Cassette: Retard method (center reference)
Multifeeder: Dupro-method (center reference)
Transfer Roller charging (DC)
Separation Static (static eliminator) + curvature
Cleaning Cleaning blade
Fixing Heating roller
A-15
APPENDIX
c. Performance
A-16
APPENDIX
Item Specifications
Multifeeder tray 50 sheets 80 g/m2
A-17
APPENDIX
d. Others
Item Specifications
Operating environment Temperature 7.5 to 32.5C
Humidity 5 to 85%
Atmospheric pressure 810 to 1013hPa (0.8 to 1.0)
Power supply 405/400 335/300
120V (USA) 400E NNUxxxxx 300E NNXxxxxx
400S NNVxxxxx 300S NNYxxxxx
230V (Italia) 405 PNYxxxxx 335 PNZxxxxx
230V (Others) 405 PNWxxxxx 335 PNXxxxxx
230V (UK) 405 QNYxxxxx 335 QNZxxxxx
230V (CA) 405 RNXxxxxx 335 RNYxxxxx
230V (FRN) 405 SNYxxxxx 335 SNZxxxxx
230V (GER) 405 TNYxxxxx 335 TNZxxxxx
230V (AMS) 405 UNYxxxxx 335 UNZxxxxx
Power consumption* w/o FAX expansion
(reference only; at time Copying 910W
of 23C and at rated Standby 193W
input; for the copier,
actual measurement) Sleep 1 190W
Sleep 2 No recovery 190W
time
-10% 170W
-25% 143W
-40% 116W
Sleep 3 69W
Sound Power Level (Impulse mode)
Noise Copying 71 dB or less (by sound power level, Impulse mode)
Standby 50 dB or less (by sound power level, Impulse mode)
Ozone 0.01 ppm or less in average; 0.02 ppm or less at max.
Dimensions Width 585mm
Depth 720mm
Height 538mm
Weight 80 kg or less
Consumables Copy paper Keep wrapped to avoid humidity.
Toner Avoid direct sunshine; store at 40C, 85%.
* With expanded fax functions maximum + 12W
With expanded printer functions maximum + 15W
A-18
APPENDIX
e. Default Ratios
A-19
APPENDIX
f. Copying Speed
A-20
APPENDIX
2. Paper Deck
Item Specifications
Pick-up No claw (retard) method
Paper holder Side tray method
Copy paper type Plain paper (65 to 80 g/m2)
A4, B5, LTR
Colored paper (Canon-recommended)
A4
Paper holding capacity 385 mm high (3500 sheets of 80 g/m2)
Serial number A4 ZSKxxxxx
LTR ZSLxxxxx
Paper size switching Shifting the size guide plate and setting in service mode
(OPTION>ACC>DK-P)
Dimensions (not including protrusions/grip cover, rail)
Weight 31 kg (approx.; body)/10 kg (approx.; rails)
Power supply By copier (DC power)
Operating environment Same as copier
Temperature
Humidity
A-21
This publication is printed on
70% reprocessed paper.