Professional Documents
Culture Documents
Facility Dat
e
Member Production
Member HSE
Member Maintenance
Member TSD Project
Member TSD Inspection
Member TSD Process
Member E&I Electrical
Member E&I Instrument
Note: PSI section has to be filled before the field audit and summary posted on Attachment IA.
ATTACHMENT IA: PRESTART-UP SAFETY REVIEW
RECOMMENDATIONS
Recommendations to Be Responsibilit
Target
Completed Before Start-up y
Team Leader
Name
Designation
Date
Area In charge
Dated:
ATTACHMENT 2: PRE START-UP SAFETY REVIEW CHECKLIST 2
Title
Equipment No.
Area / Building.
Date of Inspection
Process Information
Temp- Reqd
Category N/A OK Remarks
orary for S/U
Documentation Items
Is HSE Documentation Complete
& Approved?
Venting Permission Approval in
Place.
Do Not Touch Exception
Required.
Test Authorization available
P&Is Available
Supports / Vibration.
Correct Insulation for Intended
Service.
Tracing Completed. Tagged &
Identified.
Isolation Valves/Handles
Correct Rotation.
P. M. Records in Place.
P. M. Records in Place.
Structures
Doors Ramps Fire Doors,
Walls.
Exits (Traffic Flow, Door Swings,
Emergency Escape).
Safety Chains/Handrails/Guard
Rails.
Walkways, Ladders, Stairs.
Floor Drainage/Curbs/Dikes.
Equipment Description.
Equipment Guards.
Maintenance.
Operating (SOPs).
Spill Control.
MSDS Approved.
Labeling
Flow Direction.
Instrument (Transmitters, Gauges,
Panel boards, DCS).
Electrical (Switches, MCCs
Buttons, Local Disconnects).
Hi Voltages Labeled?
General Items
Temp- Reqd
Category N/A OK Remarks
orary for S/U
Accessibility for Maintenance/
Operations.
Lockout/Tagout Provisions in
Place, Training Complete.
Any Tripping Hazards or Pinch
Points.
Spill Containment Facilities.
Fire Protn Equipment/Sprinklers
Extinguishers, Procedures
Updated.
Safety Shower/Eye Washes
Procedures Updated.
Painting/Safety Painting.
Title
Project No. Date
Unit /
Participation Name Designation Department Signature Date
Section
Team Leader
Member Production
Member HSE
Member Maintenance
Member TSD Project
Member TSD Inspection
Member TSD Process
Member E&I Electrical
Member E&I Instrument
JBs Inspection:
1 JB complies with area classification?
2 New JB has a number painted on it.
3 Sealing of the JB door/cover satisfactory for light rain.
4 Lugs properly pressed and terminated.
5 No loose connections. (check a few wires).
Shield not connected at inst. end and is grounded at control
6
system.
7 Proper tagging on all cables with core marker.
JB TBs drawing placed in envelope in JB? (Optional but
8
preferable)
Cables entering JB properly glanded with no opening for
9
dust.
10 On JB's, no top entry for cables.
11 Any spare cable entry points have blind plug.
Segregated AC and DC signals keeping in view voltage
12
levels.
If any shared Inst / Elec signal, has checklist given in I&E
13
proc. been filled.
Sov Checks
1 Air bleed port faces down so dust cannot accumulate.
2 Bug-proof installed.
3 No mixed fitting e.g. brass to SS. (If found, rectify)
Cables
1 Cable trays are not overloaded.
2 Fire proofing of the cable trays in the required area done.
3 Cables are away from steam-lines or other heat sources.
4 Distance kept between instrument signal & electrical cables
OTs on conduits have T facing downwards so water does not
5
fill up.
Control System:
In Control system (DCS, PLC) cabinet, check terminations
Have new points and schematics been configured and verified.
Have you taken a fresh backup after the changes, irrespective of
backup frequency?
Check for free I/O space on the system, if none inform area
engineer.
Title
Member Production
Member HSE
Member Maintenance
Member TSD Project
Member TSD Inspection
Member TSD Process
Member E&I Electrical
Member E&I Instrument
Yes No N/A
A) Has I&E Sub-SOC been held for the project (if required)
Title
Unit /
Participation Name Designation Department Signature Date
Section
Team Leader
Member Production
Member HSE
Member Maintenance
Member TSD Project
Member TSD Inspection
Member TSD Process
Member E&I Electrical
Member E&I Instrument
Title
Project No. Date
Project Closure:
NOTE: The form (including all attachments and annexures) to be sent to the
Project Engineering in charge after the final signature by Operations Section
Head.