Professional Documents
Culture Documents
Introduction:
This White paper explains briefly on the standard value calculation via CAPP.
Basically, CAPP is one of the master data element in Production planning
module.
Main objective of the document is to explain the basic concept of CAPP with
Business examples as well as sap Process flow. Best attempt has been made
to explain key settings, advantages, Disadvantages & Limitations of CAPP. I
would also update versions based on feedback and comments of SDN
experts and consultants on this topic accordingly in future.
CAPP can be carried out for Discrete Manufacturing or PP-PI or REM. However
this document limits to Discrete Manufacturing only.
Characteristics and tables serve as the basis for calculating standard values
with CAPP. They are used in CAPP elements.
Note: This document covers only characteristic based calculation for ease
understanding purpose.
Business scenario:
So Final setup time formula = (Basic time + (Number of tools *variable time))
* 1.1
IMG path:
Production > Basic data > work center > setup work center sequence
Activate Technical data tab for work center category say 0001
IMG path:
Production > Basic data > capp > Define sort string, value type, machine
type, planner group, control parameters
Purpose: CAPP specific configuration
b.Value Type ( Mapping of value type to Standard value parameter Important one ) :
c.Planner group :
d.Control Parameter ( Defining increment and calculation Type ) :
Pre requisite:
Master Data:
1. CAPP Formula (Tcode: CE11):
Create Engineering Formula as per requirement for both setup & Machining. Refer below
Please note Basic time , tools , var time are defined as char already .
Note:
capptest method will have CAPPTEST formula & cappmach method will
have its formula
Note:
Now create routing for the material and assign above work center CAPP01
Check operation details You will find setup or machine std value is blank
initially
Execution of Capp :
1. Simulation
1. Simulation:
This is to ensure standard value calculation for either machine time or setup
time or any time is being done @ work center as per engineering calculation
Tcode: CE41
Enter dummy or trial values in the fields and click next screen
Result of simulation will be populated and click next screen
Tcode: CA02
Change routing: select operation and click Extras > capp manual
selection
System will show processes assigned to work center. Select all processes and
click next screen
Enter expected values for calculation and click to next screen till end
Repeat for another formula also
Finally, you will get message Last selected process xxxx has been
completed and save it as below
Result:
Now check operation in routing where you find values of setup and
machine updated automatically .
Also , you can note calculation type and year calculated is also updated
for Referance under determination of std values
3. Production order or planned order creation with CAPP calculation:
Master data setup for linkage change Routing header > CAPP ORDER
Field as 2 as below
Now create production order via co01, system will pop up screen with current
standard values.
Let user change values as below
Same can be done for another formula also with new values if needed .
Final summary of result is shown.
Now click back screen to order and save order
Result:
1. Refer system status CAPP which means std values calculated via
CAPP
If the base quantity of the operation deviates from that of the method,
then the method result calculated is converted to the base quantity of
the operation during a standard value calculation.
Conclusion:
However, usage of CAPP tool in sap looks very limited or might be not
explored by customer in big way . Still reason is unknown!!!