Orbitalum High Purity Pipe & Tube Cutting Tools and Orbital Welding Systems

TOOLS FOR PROCESS PIPING
HIGH PURITY
TUBE CUTTING &
ORBITAL WELDING SYSTEMS
ehwachs.com
Cut. Prep. Weld.
ITW Orbital Cutting & Welding

Europe Headquarters
About Orbitalum
Welcome to this new edition of the Orbitalum Full Line catalog, now
combining our cutting catalog and orbital welding catalog into one
convenient volume. Founded in 1960 as a subsidiary of Georg Fischer (GF)
and renamed Orbitalum in 2006, we are the worlds premier manufacturer
of high purity tube cutting and pipe preparation machine tools and orbital
welding systems.
At Orbitalum we understand the needs of process piping professionals
in the aerospace, food, dairy and beverage, pharmaceutical and
ITW Orbital Cutting & Welding semiconductor industries. Every machine features robust design and ease
U.S. Headquarters of operation, and is constructed with high quality materials and extreme
precision. German engineered and built, Orbitalum products exceed the
rigorous standards of ISO 9001:2008.
Orbital Cutting
Orbitalum cutting products are the perfect complement to our orbital
welding equipment. For over 55 years, first as GF and now as Orbitalum,
weve remained the industry leader in high quality tube cutting and facing
equipment. We manufacture the worlds leading series of tube and pipe
saws, the GF and GFX, that utilize an orbital cutting motion around a
stationary workpiece.
Extending the GF series, RPG tube squaring machines from Orbitalum are
designed to produce perfectly square, burr free preps required for critical,
defect free orbital welding applications. Featuring precise micrometer feed,
Orbitalum GF4 Tube & Pipe Saw deformation-free quick-clamping systems, and electronic speed regulation
and stabilization on electric powered models, these machines produce a
perfect weld prep. Also available with convenient cordless drive for select
models.
Orbital Welding
The Orbitalum orbital welding system includes Orbimat power supplies,
Orbiweld weld heads, the Orbitwin switching unit, and the new ORBmax
digital oxygen analyzer. At Orbitalum we surpass the best features of other
systems, while delivering a unique user experience with our easy to use
software and one touch control. Engineered and built to satisfy todays
welding professional who is looking for the best combination of power,
features and convenience, these machines deliver precision welds and are
easily transported, programmed, operated, and maintained.
Orbitalum Orbital Weld Head
E.H. Wachs | 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | T:+1.847.537.8800 | F:+1.847.520.1147 | sales@ehwachs.com | ehwachs.com
One Source.
GF 4 Tube & Pipe Saw
ITW Welding
Orbitalum Tools and E.H. Wachs are organized together as ITW Orbital
Cutting & Welding, to provide our global customers One Source for the
finest in pipe & tube cutting, beveling and orbital welding products. When
you partner with us youre not only partnering with the industry leader
in portable weld preparation machine tools and orbital welding systems,
youre partnering with ITW, the industry leader in advanced welding
technologies.
Orbitalum equipment is sold, serviced and rented in North and South
America by E.H. Wachs, headquartered in Lincolnshire, Illinois near
Chicago. With a large selection of Orbitalum cutting and welding
equipment in stock and ready for immediate shipment, plus a nationwide RPG 4.5 Tube Facer
fleet of rental machines, Orbitalum is the industrys best built and best
supported line of high purity cutting and welding machines.
Best Warranty
The best built orbital welding systems should be backed up
by the industrys best warranty, and with Orbitalum they
are. Every Orbimat welding power supply unit sold in the
Americas includes a 2 Year Limited Warranty, making it the
best orbital welding system value on the market today. We
double the warranty so you can enjoy Orbitalums unrivaled
productivity for years to come.
Local Availability
Orbitalum rental machines, consumables and replacement parts are also Orbimat 165CA Power Supply
available at most ITW Orbital Cutting & Welding Sales, Service and Rental
Centers. Many offer full repair and calibration services by factory trained
certified service technicians. We stock a large inventory of OEM parts and
consumables that are designed to keep your Orbitalum cutting and welding
machines operating at peak efficiency.
Factory Training
The most advanced machines in the world require skilled operators to
operate them. As part of our ongoing commitment to customer support,
we've developed new training programs and built dedicated classroom and
lab facilities to train our users to get the full potential from their state-of-
the-art cutting and welding machines.
Orbiweld 76S Orbital Weld Head
E.H. Wachs | 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | T:+1.847.537.8800 | F:+1.847.520.1147 | sales@ehwachs.com | ehwachs.com | 1
Applications
ITW Orbital Cutting & Welding manufactures the worlds most complete line of portable, powered tube and pipe cutting, facing and
beveling weld preparation machine tools. In addition we build a complete line of advanced orbital welding systems used in high
purity, process piping and specialized heat exchanger applications. ITW Orbital Cutting & Welding products are widely used in the
following industries:
INDUSTRY APPLICATIONS ORBITALUM PRODUCTS

Heat Exchanger Shell & tube RPG Tube squaring machines
Box header BRB Boiler pipe preparation machines
HVAC ORBIMAT Orbital welding power supplies
Seal weld (autogenous) ORBIWELD Orbital weld heads
Strength weld (wire) P16, P20 Tube-to-tube-sheet orbital weld heads
Gas cabinets HX16 Orbital weld heads
Component manufacturing ORBmax Residual oxygen meter
Pharmaceutical & UHP water lines GF, PS, RA & GFX Pipe cutting & beveling machines
Chemistry Process lines RPG Tube squaring machines
Mixing valves ORBIMAT Orbital welding power supplies
CIP clean in place lines ORBIWELD Orbital weld heads
ORBmax Residual oxygen meter
Semicon UHP water lines RPG Tube squaring machines
Vacuum lines ORBIMAT Orbital welding power supplies
Wafer processing lines ORBIWELD Orbital weld heads
CFOS lines ORBmax Residual oxygen meter
Jacketed product
Gas cabinets
Component manufacturing
Aerospace Airframe hydraulic lines GF, PS, RA & GFX Pipe cutting & beveling machines
Engine fuel lines RPG Tube squaring machines
Engine specific components ORBIMAT Orbital welding power supplies
Onboard HVAC ORBIWELD Orbital weld heads
Food & Dairy Product water lines GF, PS, RA & GFX Pipe cutting & beveling machines
Jacketed product RPG Tube squaring machines
Mixing valves ORBIMAT Orbital welding power supplies
CIP clean in place lines ORBIWELD Orbital weld heads
INDUSTRY APPLICATIONS E.H. WACHS PRODUCTS
Oil & Gas Piping & delivery systems SDSF Small Diam. Split Frames (Pipe cutting & beveling machines)
Heat exchangers LCSF Low Clearance Split Frames (Pipe cutting & beveling machines)
Flange maintenance DynaPrep MDSF Split Frames (Pipe cutting & beveling machines)
Casing cutting EP424 Bevelers
Wellhead maintenance Guillotine Portable pipe saws
Valve operation ECC & EICC Casing cutters
RS-2 Rising stem valve operators
Power Generation Storage tanks & drain systems SDSF Small Diam. Split Frames (Pipe cutting & beveling machines)
Safety & coolant injection systems DynaPrep MDSF Split Frames (Pipe cutting & beveling machines)
Hydrogen off gas systems LCSF Low Clearance Split Frames (Pipe cutting & beveling machines)
Instrument lines & nozzles EP424, SDB, & FF Bevelers
Reactor, feed water, & steam piping systems Boiler tube beveler boiler pipe preparation machines
Steam generator (SGRP) & turbines Valve operators
Pipelines New construction & expansion LCSF Low Clearance Split Frames (Pipe cutting & beveling machines)
Pipeline repair & decommissioning HDSF Heavy Duty Split Frames (Pipe cutting & beveling machines)
Pipeline tie ins LDSF Large Diameter Split Frame (Pipe cutting & beveling machines)
Flange, trap door, & valve replacement Trav-L-Cutter (Portable Milling Machines)
Casing cutting Goliath Guillotine Portable pipe saws
Wellhead maintenance ECC & EICC Casing cutters
2 | E.H. Wachs | 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | T:+1.847.537.8800 | F:+1.847.520.1147 | sales@ehwachs.com | ehwachs.com
Table of Contents
Pipe Cutting and Beveling Machines 4

GF 4, GF 6 (AVM/MVM) 6
RA 8, RA 12 (AVM/MVM) 9
GFX 3.0, GFX 6.6 12
Accessories for GF & RA machines 15
Saw blades & bevel cutters 19
PS 4.5, PS 6.6 22
MRA 25
Tube Squaring Machines 27

RPG XS, RPG ONE, RPG 1.5, & RPG 2.5 28
RPG 4.5, RPG 4.5 S, & RPG 8.6 34
Pipe Beveling Machines 39

BRB 2 FullAuto 40
Accessories for Workshop and Site 49
Orbital Welding Power Supplies and Accessories 51

ORBIMAT CA 52
Enclosed Orbital Weld Heads 57

ORBIWELD 12, ORBIWELD 19 60
ORBIWELD 38S, 76S, 115S 65
ORBIWELD 115, 170 67
HX 16P 76
Tube-to-Tubesheet Orbital Weld Heads 79

P16, P16 AVC, & P20 80
Orbital Welding Accessories and Consumables 85

ESG MAX, ESG Plus, & ESG Plus2 86
ORBmax 90
Orbitalum Rentals 95
Orbitalum Training 96
Pipe Cutting and
Beveling Machines
Pipe Cutting and Beveling
Quick overview pipe cutting and beveling technology

Our products cover a wide range of applications. Regardless of whether you want to prepare large or small, thin-
walled or thick-walled, high-alloyed or low-alloyed tube and pipe, Orbitalum has a suitable solution. This quick
overview shows you the various application possibilities of our pipe cutting and beveling machines. Would you like
a personal consultation?
Then simply contact us by phone +1.847.537.8800 or by e-mail to orbitalum@ehwachs.com
Our team will gladly help you find the suitable solution for your individual application.
Tube outer diameter OD
PS 6.6 see page 22

PS series: Lightweight, portable tube saws
PS 4.5 see page 22
GFX 6.6 see page 12

GFX series with eccentric cutting principle
GFX 3.0 see page 12
RA 12 see page 9
RA 8 see page 9
GF 6
GF/RA series
see page 6
GF 4 see page 6
0 100 mm 200 mm 300 mm 400 mm 500 mm

3.937 in 7.874 in 11.811 in 15.748 in 19.685 in
Tube wall thicknesses
PS 6.6 see page 22

PS series for thin-walled applications
PS 4.5 see page 22
GFX 6.6 see page 12

GFX series for thin-walled applications
GFX 3.0 see page 12
RA 12 see page 9
see page 9
GF/RA series for
RA 8
thick-walled applications
GF 6 see page 6
GF 4 see page 6
0 2 mm 4 mm 6 mm 8 mm 10 mm 12 mm 14 mm 16 mm
0.079 in 0.157 in 0.236 in 0.315 in 0.394 in 0.472 in 0.551 in 0.630 in
GF 4, GF 6 (AVM/MVM)
Available with automatic Multifunctional tool for
The GF series sets new standards in orbital
or manual feed modules all adjustments on the
pipe machining. Numerous innovative
AVM/MVM machine
functions combined with an ergonomic design
create significant advantages for you in the
industrial prefabrication of pipeline systems
Reversible clamping jaws Integrated line laser to

for preparing thin- or determine the cut off
thick-walled pipes point
PIPE CUTTING AND BEVELING MACHINES

This saw has been designed for precise cutting of tube and pipe in just seconds.
For more than 40 years, construction companies have relied on the standard set by Orbitalum in the
industrial prefabrication of pipeline systems: From the chemical, biotechnology, pharmaceutical, food
and beverage industry to the energy plant construction and shipbuilding.
Designed to complement orbital welding Square, burr-free and cold machining process An ergonomically-designed motor handle for
systems, the GF series cuts and bevels Deformation-free clamping a safe and comfortable operating position,
high-alloy steel, stainless steel, low- system for tubes and pipes which also enables easy cutting of elbows
alloy and unalloyed steel, plastics, Optimum preparation for the Integrated line laser to determine
casting materials and non-ferrous automated welding process the cut off point
metals easily and in seconds. The pipe Sturdy design with powerful drive 2 position clamping jaws to reduce
end will now have a precise, right-angle, Unique and automated orbital cutting process chatter and enable smaller length
burr-free cut and perfect bevel. The Simultaneous or separate cutting and beveling of pipe to be machined
powerful integrated clamp secures the Cost-effective, increasing productivity Multifunctional tool for all
workpiece without any deformation. Long tool life adjustments on the machine
Anthracite-colored coated components Optimized speed range (40-215 rpm),
Besides the completely manual operation, users for improved sliding properties and ideal for cutting high-performance
also have the possibility to choose between protection against corrosion materials (Hastelloy, P91, etc.)
manual operation with manual feed module Stainless steel clamping attachments for Swivel cable with a quick-disconnect
(MVM) or automatic feed module (AVM) both protection against contact corrosion included coupler: for easy and comfortable
optional. The latter option optimizes the cutting Reduced operator impact by optional replacement of the power cable
result, increases the tool life and reduces the feed module AVM or MVM for an Optimized saw blade guard protects
operator impact. The result: Maximum safety automated or manual cutting process the user against flying chips and comes
and productivity. Locking mechanism prevents with a measuring port (for GF 4 only)
unauthorized usage and theft
APPLICATION RANGE GF 4 GF 4 AVM* GF 4 MVM* GF 6 GF 6 AVM* GF 6 MVM*
Tube OD [mm] 12 - 120 12 - 120 12 - 120 21.3 - 168.3 21.3 - 168.3 21.3 - 168.3
[inch] 0.472 - 4.724 0.472 - 4.724 0.472 - 4.724 0.839 - 6.626 0.839 - 6.626 0.839 - 6.626
Wall thickness (depends on material)** [mm] 1-9 1-9 1-9 1.5 - 15 1.5 - 15 1.5 - 15
[inch] 0.039 - 0.354 0.039 - 0.354 0.039 - 0.354 0.059 - 0.591 0.059 - 0.591 0.059 - 0.591
Tube ID min. (saw blade 63 mm) [mm] 21 21 21 30 30 30
Tube ID min. (saw blade 2.480 in) [inch] 0.827 0.827 0.827 1.181 1.181 1.181
Tube ID min. (saw blade 100 mm) [mm] 0 0 0
Tube ID min. (saw blade 3.937 in) [inch] 0 0 0
Tube materials: High-quality steel (any Cr and Mo content); high-quality stainless steel (any Cr and Mo content); high-quality steel (Cr < 12% and Mo < 2.5%; Cr < 20% and Mo = 0%): case hardened steels, high-
speed steels, tempering steels, bearing steels, tool steels; black and galvanized steel pipe; general structural steel; annealed cast iron pipe (GGG); aluminum; brass; copper; plastics (PE, PP, PVDE, PVC)
TECHNICAL DATA GF 4 GF 4 AVM* GF 4 MVM* GF 6 GF 6 AVM* GF 6 MVM*
Power [kW] 1.8 1.9 1.8 1.8 1.9 1.8
[hp] 2.41 2.54 2.41 2.41 2.54 2.41
Power AVM [kW] 0.05 0.05
[hp] 0.07 0.07
Built-in electronic variable cutting speed [rpm] 40 - 215 40 - 215 40 - 215 40 - 215 40 - 215 40 - 215
with restart inhibitor
Slide housing speed with AVM [rpm] 0.1 - 3.9 0.3 - 3.5
Slide housing torque max. with AVM [Nm] 101 353
Protection class [class] II (DIN EN 60745-1) I (DIN EN 60204-1) II (DIN EN 60745-1) II (DIN EN 60745-1) I (DIN EN 60204-1) II (DIN EN
60745-1)
Noise level at the workplace approx. [dB (A)] 79 79 79 79 79 79
Vibration level (according to DIN EN 28662, part 1) [m/s 2] < 2.5 < 2.5 < 2.5 < 2.5 < 2.5 < 2.5
Mains fuse by customer [A] 16 16 16 16 16 16
Dimensions (L x W x H) [mm] 480 x 325 x 680 480 x 325 x 810 480 x 325 x 780 574 x 352.7 x 920 574 x 352.7 x 972 574 x 352.7 x 920
[inch] 18.9 x 12.8 x 26.8 18.9 x 12.8 x 31.9 18.9 x 12.8 x 30.7 22.6 x 13.9 x 36.2 22.6 x 13.9 x 38.3 22.6 x 13.9 x 36.2
Machine Weight approx.*** [kg] 55.0 64.5 60.0 92.7 101.7 97.8
[lbs] 121.2 142.2 132.2 204.4 224.2 215.6
Versions (single-phase AC) [V, Hz] 230 V, 50/60 Hz 230 V, 50/60 Hz 230 V, 50/60 Hz 230 V, 50/60 Hz 230 V, 50/60 Hz 230 V, 50/60 Hz
120 V, 50/60 Hz 120 V, 50/60 Hz 120 V, 50/60 Hz 120 V, 50/60 Hz 120 V, 50/60 Hz 120 V, 50/60 Hz
SCOPE OF DELIVERY GF 4 GF 4 AVM* GF 4 MVM* GF 6 GF 6 AVM* GF 6 MVM*
Pipe cutting and beveling machine Pc. 1 1 1 1 1 1
Transportation case Pc. 1 1 1 1 1 1
Set of stainless steel clamping attachments Pc. 1 1 1 1 1 1
Saw blade (Code 790 ...) Pc. 1 (...042 064) 1 (...042 064) 1 (...042 064) 1 (...043 018) 1 (...043 018) 1 (...043 018)
Mounting plate Pc. 1 1 1 1 1 1
Line laser with fastening screw**** Pc. 1 1 1 1 1 1
Tool set Set 1 1 1 1 1 1
Saw blade lubricant GF TOP (Code 790 060 228) Tube 1 1 1 1 1 1
Special gear oil (Code 790 041 030) Bottle 1 1 1 1 1 1
Operating instructions and spare parts list Set 1 1 1 1 1 1
The technical data are not binding. They are not warranted characteristics and are subject to change. Please consult our general conditions of supply.
* The automatic/manual feed module AVM/MVM is already fitted to the pipe cutter upon delivery. **With automatic cutting process. Increased wall thickness possible with manual feed or by adding an additional
cut (depending on the saw blade diameter). *** Weight without packaging and accessories. **** The line laser is already mounted at the GF 4 (AVM/MVM) on delivery. At the GF 6 (AVM/MVM) the line laser is supplied
separately and has to be mounted on the machine before commissioning
FEED OPTIONS:
GF 4 GF 6 GF 4 AVM GF 6 AVM GF 4 MVM GF 6 MVM
Standard Feed: Automatic Feed Module AVM*: Manual Feed Module MVM*:
User manual controlled, default configuration option. Continuously controls cutting speed using Manual option, includes a hand wheel, enabling
torque and parameter settings, improving the machine head to rotate easily and with little
handling of GF and RA machines. Stops effort around the pipe with a constant speed.
automatically after the cutting process.
Pipe cutting and beveling machines
GF 4, GF 6 (AVM/MVM)
Features, application range, technical data and scope of delivery,
see page 6.
MODEL VERSION CODE MACHINE SHIPPING

WEIGHT WEIGHT
KG KG
GF 4 230 V, 50/60 Hz EU 790 142 001 61.300 88.000
GF 4 120 V, 50/60 Hz EU/US 790 142 002 61.300 88.000
GF 4 AVM 230 V, 50/60 Hz EU 790 142 011 70.500 98.000
GF 4, GF 6 GF 4 AVM 120 V, 50/60 Hz EU/US 790 142 012 70.500 98.000
GF 4 MVM 230 V, 50/60 Hz EU 790 142 021 66.600 98.000
GF 4 MVM 120 V, 50/60 Hz EU/US 790 142 022 66.600 98.000
GF 6 230 V, 50/60 Hz EU 790 143 001 92.700 140.000
GF 6 120 V, 50/60 Hz EU/US 790 143 002 92.700 140.000
GF 6 AVM 230 V, 50/60 Hz EU 790 143 011 101.700 153.000
GF 6 AVM 120 V, 50/60 Hz EU/US 790 143 012 101.700 153.000
GF 6 MVM 230 V, 50/60 Hz EU 790 143 021 97.800 147.000
GF 6 MVM 120 V, 50/60 Hz EU/US 790 143 022 97.800 147.000
Accessories
Saw blades and bevel cutters, see page 19
High-performance lubricants for cutting and beveling, see page 16
Special gear oil, see page 16
Swivel cable, see page 17
GF 4 AVM, GF 6 AVM Quick-mounting base plates with integrated screw clamps, see page 17
Pipe feeder base unit and extension unit, see page 17
Mobile workstation, see page 18
Work benches and tool box, see page 50
Pipe vices, see page 50
GF 4 MVM, GF 6 MVM
RA 8, RA 12 (AVM/MVM)
Available with automatic

or manual feed modules
AVM/MVM
Optimized speed range
The perfect preparation for Planetary cutting

orbital welding t echnology

Perform economical cutting and beveling with technology made by Orbitalum Tools!
Cutting and beveling high-alloy steel (stainless steel), low- and unalloyed steel, plastics, casting
materials and non-ferrous metals in just seconds, using the "Planetary Cutting" method.
"Enhanced safety due to stationary tube Besides the completely manual operation, users also have the possibility to choose between manual
rotating tool". The tested process of operation with manual feed module (MVM) or automatic feed module (AVM) = both optional. The latter
planetary cutting is another important option optimizes the cutting result, increases the tool life and reduces the operator impact. The
feature, which characterizes all ORBITALUM result: Maximum safety and productivity.
pipe cutting machines. The saw blade rises
into the cutting area and is driven orbitally
around the tube. The advantage is that a small Square, burr-free and cold machining process Fast tool replacement
saw blade can cut a large tube diameter, without Deformation-free clamping system for tubes Optimized speed range (40-215 rpm), ideal for
heating the tube. and pipes cutting high-performance materials (Hastelloy,
Optimum preparation for the automated P91, etc.)
An innovative clamping principle which clamps welding process An ergonomically-designed motor handle for a
the tube at several points: Thanks to the Sturdy design with powerful drive safe and comfortable operating position
deformation-free clamping system, pipes with Unique and automated orbital cutting process Cutting in seconds
a wall-thickness of 2 up to 10 mm (0.079 in - Multiple point clamping Simultaneous or separate cutting and beveling
0.394 in) can be prepared easily an quickly. Reduced operator impact by optional feed Increased productivity
It is possible to cut all high-alloyed, un- and module AVM or MVM for an automated or Increased service life of tools
low-alloyed steels, black and galvanized steel manual cutting process More corrosion protection through clamping
pipes, general structural steels, annealed cast Fast adjustment of dimensions jaw attachments (included)
iron pipes (GGG), aluminum, brass, copper and Regulated cutting speed
plastics. Optimal tool contact
APPLICATION RANGE RA 8 RA 8 AVM* RA 8 MVM* RA 12 RA 12 AVM* RA 12 MVM*
Tube OD [mm] 114 - 230 114 - 230 114 - 230 154 - 325 154 - 325 154 - 325
[inch] 4.488 - 9.055 4.488 - 9.055 4.488 - 9.055 6.063 - 12.795 6.063 - 12.795 6.063 - 12.795
Wall thickness (depends on material)** [mm] 2 - 10 2 - 10 2 - 10 2 - 10 2 - 10 2 - 10
[inch] 0.079 - 0.394 0.079 - 0.394 0.079 - 0.394 0.079 - 0.394 0.079 - 0.394 0.079 - 0.394
Tube materials High-quality steel (any Cr and Mo content); high-quality stainless steel (any Cr and Mo content); high-quality steel (Cr < 12% and Mo
< 2.5%; Cr < 20% and Mo = 0%): case hardened steels, high-speed steels, tempering steels, bearing steels, tool steels; black and
galvanized steel pipe; general structural steel; annealed cast iron pipe (GGG); aluminum; brass; copper; plastics (PE, PP, PVDE, PVC)
TECHNICAL DATA RA 8 RA 8 AVM* RA 8 MVM* RA 12 RA 12 AVM* RA 12 MVM*
Power [kW] 1.8 1.9 1.8 1.8 1.9 1.8
[hp] 2.41 2.54 2.41 2.41 2.54 2.41
Power AVM [kW] 0.05 0.05
[hp] 0.07 0.07
Built-in electronic variable cutting speed with [rpm] 40 - 215 40 - 215 40 - 215 40 - 215 40 - 215 40 - 215
restart inhibitor
Slide housing speed with AVM [rpm] 0.1 - 2.3 0.1 - 1.8
Slide housing torque max. with AVM [Nm] 165 210
Protection class [class] II (DIN EN 60745-1) I (DIN EN 60204-1) II (DIN EN 60745-1) II (DIN EN 60745-1) I (DIN EN 60204-1) II (DIN EN 60745-1)
Noise level at the workplace approx. [dB (A)] 79 79 79 79 79 79
Vibration level (according to DIN EN 28662, part 1) [m/s 2] < 2.5 < 2.5 < 2.5 < 2.5 < 2.5 < 2.5
Mains fuse by customer [A] 16 16 16 16 16 16
Dimensions (L x W x H) [mm] 778 x 430 x 485 918 x 430 x 485 788 x 430 x 485 940 x 374 x 592 1.070 x 374 x 592 1.090 x 374 x 592
[inch] 30.6 x 16.9 x 19.1 36.1 x 16.9 x 19.1 31.0 x 16.1 x 19.1 37.0 x 14.7 x 23.3 42.1 x 14.7 x 23.3 42.9 x 14.7 x 23.3
Machine Weight approx.*** [kg] 102.5 110.0 104.6 138.6 146.1 140.7
[lbs] 225.9 242.5 230.6 305.6 322.1 310.2
Versions (single-phase AC) [V, Hz] 230 V, 50/60 Hz 230 V, 50/60 Hz 230 V, 50/60 Hz 230 V, 50/60 Hz 230 V, 50/60 Hz 230 V, 50/60 Hz
120 V, 50/60 Hz 120 V, 50/60 Hz 120 V, 50/60 Hz 120 V, 50/60 Hz 120 V, 50/60 Hz 120 V, 50/60 Hz
SCOPE OF DELIVERY RA 8 RA 8 AVM* RA 8 MVM* RA 12 RA 12 AVM* RA 12 MVM*
Pipe cutting and beveling machine Pc. 1 1 1 1 1 1
Transportation case Pc. 1 1 1 1 1 1
Saw blade (Code 790 043 018) Pc. 1 1 1 1 1 1
Mounting plate Pc. 1 1 1 1 1 1
Tool set Set 1 1 1 1 1 1
Saw blade lubricant GF TOP (Code 790 060 228) Tube 1 1 1 1 1 1
Special gear oil (Code 790 041 030) Bottle 1 1 1 1 1 1
Operating instructions and spare parts list Set 1 1 1 1 1 1
The technical data are not binding and are subject to change. Please consult our general conditions of supply. * The automatic/manual feed module AVM/MVM is already fitted to the pipe cutter upon delivery.
** With automatic cutting process. Increased wall thickness possible with manual feed or by adding an additional cut (depending on the saw blade diameter). *** Weight without packaging and accessories.
All RAs are fitted with the swivel cable with a quick-disconnect coupler.
FEED OPTIONS:
RA 8 RA 12 RA 8 AVM RA 12 AVM RA 8 MVM RA 12 MVM
Standard Feed: Automatic Feed Module AVM*: Manual Feed Module MVM*:
User manual controlled, default configuration option. Continuously controls cutting speed using Manual option, includes a hand wheel, enabling
torque and parameter settings, improving the machine head to rotate easily and with little
handling of GF and RA machines. Stops effort around the pipe with a constant speed.
automatically after the cutting process.
RA 8, RA 12 (AVM/MVM)
Features, application range, technical data and scope of delivery,
see page 9.

WEIGHT WEIGHT
KG KG
RA 8 230 V, 50/60 Hz EU 790 045 095 102.500 149.000
RA 8 120 V, 50/60 Hz EU/US 790 045 096 102.500 149.000
RA 8 AVM 230 V, 50/60 Hz EU 790 045 001 110.000 165.000
RA 8 AVM 120 V, 50/60 Hz EU/US 790 045 007 110.000 165.000 RA 8, RA 12
RA 8 MVM 230 V, 50/60 Hz EU 790 045 069 103.000 153.000
RA 8 MVM 120 V, 50/60 Hz EU/US 790 045 082 103.000 153.000
RA 12 230 V, 50/60 Hz EU 790 047 095 138.600 177.000
RA 12 120 V, 50/60 Hz EU/US 790 047 096 138.600 177.000
RA 12 AVM 230 V, 50/60 Hz EU 790 047 001 146.000 205.000
RA 12 AVM 120 V, 50/60 Hz EU/US 790 047 007 146.000 205.000
RA 12 MVM 230 V, 50/60 Hz EU 790 047 069 140.700 200.000
RA 12 MVM 120 V, 50/60 Hz EU/US 790 047 082 140.700 200.000
Accessories
Aluminum clamping shells and clamping jaws, see page 54
Swivel cable, see page 17 RA 8 AVM, RA 12 AVM
Quick-mounting base plates with integrated screw clamps, see page 17
RA 8 MVM, RA 12 MVM
GFX 3.0, GFX 6.6

The GFX series: Easy to
Square, burr-free and
handle, powerful and
deformation-free pipe
compact
end ideal for press
fitting applications

Innovative saws from Orbitalum Tools for cutting and beveling of tubes and elbows (also for thin-walled stainless
steel) in just seconds. The perfect preparation for orbital welding!
Easy to use, powerful and compact saw with low weight our new GFX provides even more outstanding features.
Our GFX series is the ideal solution for The GFX series saw is designed for
cutting of thin-walled tubes. The rugged applications in the food processing, beverage,
design ensures a long product life, making pharmaceutical, and chemical industries.
the saws highly economical.
Square, burr-free and cold machining process Powerful drive with 1.2 kW and adjustable
The ergonomic GFX series is extremely low- Deformation-free clamping system engineered speed control for cutting several materials
maintenance and ideal for a large range of for thin-walled tubes and extended tool life
applications. Materials the GFX can cut include Easy handling through light weight Electronic overload protection with integrated
unalloyed, low and high-alloy steels, stainless Simultaneous or separate cutting and beveling temperature monitor and electronic speed
steels, non-ferrous metals, aluminum and Increased productivity regulation
titanium alloys, composites and plastics. Low-maintenance and service friendly Increased durability of tools due to the new
Ideal for pressfitting applications drive GF10
State-of-the-art, ORBITALUM pipe saws include Second saw blade position to cut off elbows Ergonomically positioned speed control
a laser alignment cut-off guide. When cutting Ideal for pressfitting applications adjusting wheel
elbows, a second clamping point enables tube Optimized chip flow due to a new vice design Swivel cable with a quick-disconnect coupler:
elbow severing. The powerful motor is equipped Cast iron clamping jaws For easy and quick replacement of power
with overload protection and ergonomic handles Integrated laser alignment guide to determine cables
and is available for the voltages 230 V, 50/60 Hz the cut off point Direct mounting on workbench possible with
or 120 V, 50/60 Hz. Ergonomically designed motor handle GFX 3.0
Second saw blade Cast iron clamping jaws Integrated line laser to Powerful drive with Saw blade lubricant Tripod made of aluminum
position to cut off with stainless steel caps determine the cut off electronic overload GF TOP included available
elbows point protection and
ergonomically designed
motor handle
APPLICATION RANGE GFX 3.0 GFX 6.6

Tube OD [mm] 6.0 - 78.0 21.3 - 168.3
[inch] 0.236 - 2.874 0.838 - 6.659
Wall thickness [mm] 0.8 - 7.0 0.8 - 7.0
[inch] 0.031 - 0.275 0.031 - 0.275
Tube ID min. (saw blade 63/2.248 in) [mm] 0 23.0
[inch] 0 0.905
OD range (saw blade 63/2.248 in) [mm] 6.0 - 78.0 24.6 - 168.3
[inch] 0.236 - 2.874 1.008 - 6.659
Tube ID min. (saw blade 68/2.677 in) [mm] 0 18
[inch] 0 0.708
OD range (saw blade 68/2.677 in) [mm] 6.0 - 73.0 21.3 - 168.3
[inch] 0.236 - 2.874 0.838 - 6.659
Tube ID min. (saw blade 80/3.149 in) [mm] 6.0
[inch] 0.236
OD range (saw blade 80/3.149 in) [mm] 21.3 - 156.0
[inch] 0.838 - 2.205
Tube materials Unalloyed, low-alloy and high-alloy steel, stainless steel, GFX 3.0
non-ferrous metal, aluminum alloy, titanium alloy, composite
material and plastic
TECHNICAL DATA GFX 3.0 GFX 6.6
Dimensions (L x W x H) [mm] 570 x 330 x 280 575 x 350 x 671
[inch] 22.44 x 12.99 x 11.02 22.64 x 13.78 x 26.42
Weight incl. vice, without clamping shells [kg] 28.5 74.4
[lbs] 62.83 164.02
Power [W] 1200 1200
Protection class [class] II II
Built-in electronic variable cutting speed with restart [rpm] 30 - 200 30 - 200
inhibitor
Versions (single-phase AC) [V, Hz] 230 V, 50/60 Hz EU 230 V, 50/60 Hz EU
[V, Hz] 120 V, 50/60 Hz US 120 V, 50/60 Hz US
Vibration level (EN 50144) [m/s 2] < 2.5 < 2.5
Noise level at the workplace (EN 23741) [dB (A)] 79.7 79.7
SCOPE OF DELIVERY GFX 3.0 GFX 6.6
Pipe cutting and beveling machine Pc. 1 1
Wooden transportation case Pc. 1 1
Saw blade (Code 790 ...) Pc. 1 (...041 035) 1 (...042 064)
Quick-mounting plate without screw clamps* Pc. 1
Stainless steel caps** Set 1 1
Line laser with holder and fastening screws*** Pc. 1 1
Tool set Set 1 1
Saw blade lubricant GF TOP (Code 790 060 228) Tube 1 1
Operating instructions and spare parts list Set 1 1
GFX 6.6
The technical data are not binding. They are not warranted characteristics and are subject to change.
Please consult our general conditions of supply.
* The GFX 3.0 can be mounted directly on the workbench without a quick-mounting plate. Quick-mounting plates with
screw clamps for GFX 3.0 and GFX 6.6 are available optionally.
** Already mounted on the sliding clamping jaws of the GFX at delivery.
*** The line laser has to be mounted on the GFX before commissioning.
GFX 3.0, GFX 6.6

Features, application range, technical data and scope of delivery, see page 12.

WEIGHT WEIGHT
KG KG
GFX 3.0 230 V, 50/60 Hz EU 790 144 001 28.000 44.000
GFX 3.0 120 V, 50/60 Hz US 790 144 002 28.000 44.000
GFX 6.6 230 V, 50/60 Hz EU 790 146 001 74.400 104.000
GFX 6.6 120 V, 50/60 Hz US 790 146 002 74.400 104.000
GFX 3.0, GFX 6.6
Stainless steel caps

Already included on delivery of the GFX series.
Ideal for preparing stainless steel tubes.

Prevents contact corrosion between tube and clamping parts.
Clamping shells for thin-walled tubes are available on request.
Set comes with:
Stainless steel caps Stainless steel caps (Qty.): 6 (GFX 3.0) / 4 (GFX 6.6)
Countersunk screws (Qty.): 12 (GFX 3.0) / 16 (GFX 6.6)
Allen key (Qty.): 1
MODEL CODE KG
Stainless steel caps for GFX 3.0 complete 790 144 200 0.150
Stainless steel caps for GFX 6.6 complete 790 146 200 0.792
Durable storage and shipping case

High-quality padded blue shipping case. Particularly sturdy design.
MODEL CODE KG
Durable storage and shipping case for GFX 3.0 790 144 019 12.500
Other accessories
Quick-mounting base plates with integrated screw clamps, see page 17
Tripod, see page 24
Accessories for
GF & RA machines
Accessories for GF and RA machines
Clamping jaws
In pairs. Retrofit.
While stock last.
MODEL CODE KG
Special clamping jaws for RA 2 and RA 21 S 790 041 323 1.035
Aluminum clamping jaws for RA 4 and RA 41 Plus 790 046 250 2.600
Special clamping jaws for RA 2 and RA 21 S
Set of stainless steel clamping attachments

For GF 4 and GF 6 (AVM/MVM). For protection against contact corrosion.
Standard part of the GF 4 and the GF 6 (AVM/MVM).
MODEL VERSION CODE KG

Set of stainless steel clamping attachments for GF 4 right + left 790 142 241 0.310
Set of stainless steel clamping attachments for GF 6 right + left 790 143 200 0.510
Set of stainless steel clamping attachments
Saw blade lubricant GF TOP

Synthetic high-performance lubricant for cutting and beveling machines.
Increases the tool life of the saw blade.
Compliant with the food approval NSF H2.
The screwable brush guarantees an easy and uniform application of lubricant on
the saw blade.
GF TOP MODEL VERSION CODE KG

Saw blade lubricant GF TOP Tube, 180 g 790 060 228 0.205
Saw blade lubricant GF LUB

The NEW chlorine-free high-performance lubricant for cutting and beveling.
This ecologically cutting compound is the environmentally friendly replacement for
ROCOL: just with a new name and improved quality.
GF LUB meets the latest environmental directives and ecological standards.
GF LUB MODEL VERSION CODE KG

Saw blade lubricant GF LUB Tube, 160 ml 790 041 016 0.160
Special gear oil

For all GF and RA machines.

Special gear oil Bottle, 250 ml 790 041 030 0.235
Special gear oil
Swivel cable
To prevent twisting of the cable.
For all GF, RA and PS machines with protection class II (double insulated).
MODEL VERSION CABLE LENGTH CODE KG

[M] [FT]
Swivel cable complete 230 V, 50/60 Hz EU 4 13.12 790 142 081 0.680
Swivel cable complete 120 V, 50/60 Hz US/CA 4 13.12 790 142 082 0.654 Swivel cable
Swivel cable complete 230 V, 50/60 Hz CH 4 13.12 790 142 083 0.595
Swivel cable complete 230 V, 50/60 Hz AU 4 13.12 790 142 084 0.655
Swivel cable complete 120 V, 50/60 Hz GB 4 13.12 790 142 087 0.740
Swivel cable 230 V, 50/60 Hz EU 4 13.12 790 142 076 0.560
Swivel cable 120 V, 50/60 Hz US/CA 4 13.12 790 142 077 0.740
Swivel cable 230 V, 50/60 Hz CH 4 13.12 790 142 078 0.520
Swivel cable 120 V, 50/60 Hz GB 4 13.12 790 142 079 0.630
Swivel cable 230 V, 50/60 Hz AU 4 13.12 790 142 080 0.560
Quick-mounting base plates with integrated screw clamps

For quickly mounting machine to work benches. Ideal for frequent changes of location.
Swivel cable complete
MODEL CODE KG
Quick-mounting base plate for GFX 3.0, RA 2, RA 21 S 790 041 027 4.230
Quick-mounting base plate for GF 4, GF 6, GFX 6.6, RA 4, RA 6, RA 8, RA 41 Plus 790 042 027 6.165
Quick-mounting base plate for PS 4.5 and PS 6.6 790 048 334 2.600
Pipe feeder base unit and extension unit

The pipe feeder accurately feeds long and heavy pipes into GF and RA machines. Quick-mounting base plates with integrated screw clamps
Sturdy, stable design with powder-coated frames and stainless steel rollers.
Advantages:
Extremely stable and sturdy
Fast adjustment of dimensions
Centerline of tubes and pipes adjust easily in seconds
Steel frame coated for maintenance-free finish
Rollers made of stainless steel
Extension of the pipe feeder possible with extension unit
Saves time and money
Perfect for all kinds of steel
Base unit:
Fits all pipe cutting and beveling machines from Orbitalum Tools (except the RA 21 S
and GF 20 AVM. RA 2, GFX 3.0, PS 4.5 and PS 6.6 on request). The machines can be
directly mounted onto the base plate of the pipe feeder base unit, without further
parts. The machines can be easily adjusted to the required cutting dimension using
the handwheel-operated mechanical height adjustment. The machine is securely Pipe feeder base unit
fastened to the base plate.
250 mm 1600 mm 460 mm

542 mm
x = 68 mm
1050 mm
508 mm
x = Slideway
Extension unit: Pipe feeder extension unit

Extend the base unit with multiple extension units, which easily bolt together.
Floor bracket accessory:

To fasten the base unit or the extension unit to the floor.
The assembly consists of 4 brackets and 8 bolts with washers.
APPLICATION RANGE/ PIPE FEEDER PIPE FEEDER

TECHNICAL DATA BASE UNIT EXTENSION UNIT
Tube OD 16 - 325 mm 16 - 325 mm
0.63 in - 12.8 in 0.63 in - 12.8 in
Dimensions approx. 185 x 105 x 50 cm approx. 160 x 105 x 50
72.8 in x 41.3 in x 19.7 in 62.9 in x 41.3 in x 19.7 in
Load capacity max. 400 kg 400 kg
881.8 lbs 881.8 lbs
Height-adjustable mounting plate 68 mm
(adjusting range) 2.68 in
MODEL CODE KG
Pipe feeder base unit 790 068 051 116.000
Pipe feeder extension unit 790 068 061 72.000
Floor bracket accessory 790 068 053 1.900
Mobile workstation
For the mobile site and/or workshop. The ideal addition for all Orbitalum pipe
cutters (with exception of GF 20 AVM. RA 2, PS 4.5, PS 6.6 on request).
Advantages:
Safe and easy transportation of machines and equipment on site

Flexible operation at each working station
Elimination of material handling and setting up of the machines e.g. no
requirement to mount the machines to benches
Height-adjustable pipe support with stainless steel roller
The tool box comes with 4 drawers for tools and equipment and is lockable
Mobile workstation Lifting table with height adjustment of the GF- and RA-machines to the required
pipe dimension
Accurate and clean work by swarf collection tray
TECHNICAL DATA MOBILE WORKSTATION

Dimensions (L x W x H) 115 x 43 x 91 cm
45.3 in x 16.9 in x 35.8 in
Load capacity max. 675 kg
1488.1 lbs
MODEL CODE KG
Mobile workstation 790 068 071 137.000
Other accessories
BLADES & BEVEL TOOLING

Burr-free and deformation-free
Square
Cutting and beveling
Innovative manufacturing
methods and special
cutting geometry ensure
a precise, square and
burr-free cut
FOR GF AND RA MACHINES

Whether it's beveling or performing a square, burr-free cut, Orbitalum offers quality blades and cutting tools that
are designed to work directly with Orbitalum machines. Engineered to increase the life of the tool and the machine,
these saw blades and bevel cutters are tested under the highest tolerances, and like Orbitalum machines, are built
for the most demanding jobs and environments. 4 different ranges of saw blades are available.
Economy range for low and non-alloy steels and cast iron pipes
Performance range for high-alloy steels (stainless steel)
High-Performance range for high-performance materials and high-alloy steels
Premium range specifically made for stainless steel applications with extra long durability
WORKABLE AL MILD STEEL, CU, CUNI, INOX, V2A, V4A, TI, DUPLEX, INCONEL
PIPE MATERIALS CUZN, CUSN 304, 316 (L)
Economy * *
Performance * *
High-Performance * * *
Premium *
Saw blades and bevel cutters for

GF and RA machines
Saw blades
Features and application ranges, see page 19.
Minimum purchase: 5 blades.
Saw blade Economy MODEL VERSION WALL THICKNESS SAW BLADE CODE KG
[MM] [INCH] [MM] [INCH]
Saw blade Economy 1.2 - 2.5 .047 - .098 63 2.480 790 041 135 0.035
Saw blade Economy* 1.5 - 6.0 .059 - .236 68 2.677 790 042 063 0.036
Saw blade Performance 0.6 - 1.2 .024 - .047 63 2.480 790 041 036 0.027
Saw blade Performance
Saw blade Performance** 1.2 - 2.5 .047 - .098 100 3.937 790 043 036 0.104
Saw blade High-Performance 1.2 - 2.5 .047 - .098 80 3.150 790 046 021 0.064
Saw blade High-Performance Saw blade High-Performance 1.2 - 2.5 .047 - .098 63 2.480 790 041 034 0.040
Saw blade High-Performance 2.5 - 7.0 .098 - .267 68 2.677 790 042 058 0.045
Saw blade Premium 1.2 - 2.5 .047 - .098 63 2.480 790 041 049 0.033
* applicable only for aluminum tubes

** only for RA 6, RA 8, RA 12 and GF 20 AVM
Saw blade/bevel cutter combinations

Simultaneous cutting and beveling of pipes in just seconds.
Saw blade Premium

Weld-prep saw blade/bevel cutter combinations (V-prep)
Consisting of one saw blade and one bevel cutter.
It is possible to order the individual parts separately.
VERSION WALL THICKNESS BEVELING HEIGHT OF SAW BLADE CODE KG

ANGLE BEVEL MAX.
[MM] [INCH] [] [MM] [INCH] [MM] [INCH]
Performance 1.2 - 3.0 .047 - .118 30 3 .118 63 2.480 790 044 050 0.100
Performance 2.5 - 7.0 .098 - .276 30 7 .276 68 2.677 790 042 161 0.108
High-Performance 2.5 - 5.0 .098 - .197 35 5 .197 68 2.677 790 042 015 0.120
Weld-prep saw blade/bevel cutter combination (V-prep)
Replacement parts for weld-prep saw blade/bevel cutter combinations

(V-prep)
Saw blade for 790 044 050 Performance 790 044 040 0.027
Bevel cutter 30 for 790 044 050 Performance 790 044 049 0.065
Saw blade for 790 042 155, 790 042 157 and 790 042 161 Performance 790 042 153 0.040
Bevel cutter 30 for 790 042 161 Performance 790 042 160 0.060
Saw blade for 790 042 018, 790 042 015, 790 042 023, 790 042 013 High-Performance 790 042 016 0.040
Bevel cutter 30 for 790 042 013 High-Performance 790 042 021 0.077
Support disc for saw blade/bevel cutter combinations

We recommend the use of 1 support disc for the saw blade/bevel cutter combination.
MODEL CODE KG
Support disc 790 046 188 0.068
Bevel cutters
For V-prep profiles on pipe ends.

The bevel cutter is mounted on the RA pipe cutter instead of a saw blade.
Reproducible weld seam preparation in just seconds.
Bevel cutters V-prep
MODEL BEVELING HEIGHT OF BEVEL BEVEL CUTTER CODE KG Bevel cutter V-prep
ANGLE [] MAX.
Economy 30.0 9.5 .374 72 2.835 790 042 045 0.165
Economy 35.0 8.9 .350 70 2.756 790 042 037 0.170
Economy 37.5 8.4 .331 70 2.756 790 042 036 0.162
Economy 45.0 7.5 .295 70 2.756 790 042 038 0.162
Performance 30.0 9.5 .374 72 2.835 790 042 071 0.153
Performance 30.0 13.0 .512 76 2.992 790 043 023 0.187
Performance 37.5 8.4 .331 70 2.756 790 042 070 0.163
High-Performance 30.0 9.5 .374 72 2.835 790 042 073 0.157
Saw blade lubricant GF TOP

Synthetic high-performance lubricant for cutting and beveling machines.
Increases the tool life of the saw blade. Compliant with the food approval NSF H2.
The screwable brush guarantees an easy and uniform application of lubricant on
the saw blade.

Saw blade lubricant GF TOP Tube, 180 g 790 060 228 0.205
GF TOP
Saw blade lubricant GF LUB

The NEW chlorine-free high-performance lubricant for cutting and beveling.
This ecologically cutting compound is the environmentally friendly replacement for
ROCOL: just with a new name and improved quality.
GF LUB meets the latest environmental directives and ecological standards.

Saw blade lubricant GF LUB Tube, 160 ml 790 041 016 0.160 GF LUB
PS 4.5, PS 6.6
Simple and convenient to use:
The PS saws can be mounted quickly
with minimum space requirements and
transported and operated by a single
person
PORTABLE TUBE SAWS

A mobile, powerful and flexible tube cutting machine for use on construction sites, thats what the
PS series from Orbitalum Tools stands for. This new generation of tube saws convinces not only with
its burr-free, right-angled and deformation-free cutting results, but also with its low weight.
Tube cutting made easy! Cutting thin-walled line laser. A second saw blade clamping point Integrated line laser to determine the cut off
stainless-steel tubes and elbows using the enables tube elbows to be cut off. point
superior "Planetary cutting technology". The powerful motor is equipped with overload Orbital cutting process saves time
For its field of applications, the PS 4.5 (23 kg) protection and ergonomic handles and is Multiple point clamping
as well as the PS 6.6 (26 kg) are amongst the available for the voltages230 V, 110 V or 120 V, Fast adjustment of the pipe dimension
lightest in their class available machines on the 50/60 Hz. Long saw blade service life
market today. Press fitting saw blade combinations can be
The slide housing as well as the self-centering used*
"Enhanced safety due to stationary tube clamping jaws were produced from high-quality Speed controlled single-phase AC motor with
rotating tool." The tested process of planetary aluminum alloys, which measure up to the restart inhibitor
cutting is another important feature, which highest requirements for construction sites.
characterizes all ORBITALUM pipe cutting
machines. The saw blade rises into the cutting Lightweight and easily transportable machine
area and is driven orbitally around the pipe. The to provide flexibility for on-site applications * Only with saw blade/bevel cutter combinations
advantage is that a small saw blade can cut a Deformation-free clamping of thin-walled of Orbitalum Tools: Code 790 044 046 or 790 044
large tube diameter, without heating the tube. tubes 047. Engineered for stainless steel press fitting
systems. Consisting of one saw blade and one
For cutting of thin-walled tubes and elbows bevel cutter. Individual parts available separately.
As is characteristic for the ORBITALUM pipe No rework necessary because of a burr-free Workable wall thickness: 1 - 2 mm (0.039 in -
0.079 in), beveling angle: 45/70, height of bevel:
saws, the saw allows convenient marking of and square cut max. 0.4/1 mm (0.016 in/.0.039 in).
the cut-off point on the tube with the help of a Cold cutting process prevents corrosion
Second saw blade position to Delivery with durable storage Integrated line laser to Deformation-free clamping Included: "Performance"- Tripod made of aluminum
cut off elbows and shipping case determine the cut off point of thin-walled tubes saw blade (790 048 072) optional available
and saw blade lubricant
GF TOP
APPLICATION RANGE PS 4.5 PS 6.6
Tube OD [mm] 6 - 120 50* - 170
[inch] 0.236 - 4.724 1.969* - 6.693
Elbow OD [mm] 30 - 120 50* - 170
[inch] 1.181 - 4.724 1.969* - 6.693
Wall thickness max. [mm] 3 3
[inch] 0.118 0.118
TECHNICAL DATA PS 4.5 PS 6.6
Dimensions [mm] 480 x 230 x 600 480 x 230 x 660
[inch] 20.9 x 9.1 x 23.6 20.9 x 9.1 x 26
Power [W] 1100 1100
[hp] 1.5 1.5
Protection class (DIN VDE 0740, isolated) [class] II II
Speed [rpm] 30 - 165 30 - 165
Vibration level (DIN EN 28662, part 1) [m/s 2] < 2.5 < 2.5
Noise level at the workplace approx. [dB (A)] 78 78 PS 4.5
SCOPE OF DELIVERY PS 4.5 PS 6.6
Portable tube saw Pc. 1 1
Cast aluminum clamping jaws Set 1 1
Durable storage and shipping case Pc. 1 1
Saw blade (Code 790 048 072) Pc. 1 1
Tool bag equipped with tools Pc. 1 1
Saw blade lubricant GF TOP (Code 790 060 228) Tube 1 1
Operating instructions and spare parts list Set 1 1
* It is possible to cut tubes with an outer diameter min. 30 mm (1.181 in) with the PS 6.6 by using additional clamping jaws
(accessory, Code 790 048 380). These clamping jaws are delivered as a standard with the PS 4.5.
PS 6.6
Portable tube saws
PS 4.5, PS 6.6
WEIGHT WEIGHT
KG KG
PS 4.5 230 V, 50/60 Hz EU 790 048 001 23.600 37.000
PS 4.5 110 V, 50/60 Hz EU 790 048 002 23.600 37.000
PS 4.5 120 V, 50/60 Hz US 790 048 003 23.600 37.000
PS 6.6 230 V, 50/60 Hz EU 790 049 001 26.300 41.000
PS 6.6 110 V, 50/60 Hz EU 790 049 002 26.300 41.000
PS 6.6 120 V, 50/60 Hz US 790 049 003 26.300 41.000
PS 4.5, PS 6.6
Quick and easy mounting of the machine to the bench with no drilling.
Including 4 socket head screws to fix the PS to the quick-mounting base plate.
MODEL CODE KG
Quick-mounting base plates with integrated screw clamps 790 048 334 2.600

Saw blades
Performance range for high-alloy steels (stainless steel).
Recommended saw blades (only 63 mm/2.480 in) for PS 4.5 and PS 6.6.
MODEL VERSION WALL THICKNESS SAW BLADE CODE KG
Saw blade Performance 1.0 - 3.0 0.039 - 0.118 63 2.480 790 048 072 0.035
Saw blade Performance Saw blade Performance 0.6 - 1.2 0.024 - 0.047 63 2.480 790 041 036 0.027
Tripod
Made of aluminum. Compatible with PS 4.5, PS 6.6 and GFX 3.0.
For easy mounting of machines directly on the tripod with no base plate.
Space saving = fast application = easy handling.
MODEL CODE KG
Tripod for PS 4.5, PS 6.6, GFX 3.0 790 048 390 7.400
Clamping jaws replacement set

Made from coated cast aluminum.
Extends the dimension range of the PS 6.6 to OD min. 30 mm (1.181 in).
Tripod
MODEL CODE KG
Clamping jaws replacement set for PS 4.5 and extension jaws for PS 6.6 790 048 380 2.030
Laser retrofitting kit

Line laser to identify the cutting point on the tube.
Easy mounting on the swivel on the PS machines.
Kit contains 1 line laser, 1 laser holder with 2 fixing screws, replacement batteries,
Clamping jaws replacement set
1 set of assembly instructions.
MODEL CODE KG
Laser retrofitting kit for PS 4.5 and PS 6.6 790 048 060 0.110
Other accessories
Laser retrofitting kit Quick-mounting base plates with integrated screw clamps, see page 17
MRA
Guiding of the Multi-roller
multi-roller cutting cutting chains:
chain and the The cutting
MRA through the wheels are made
clamping shells from hardened
steel
Durable storage Diameter-specific

and shipping case clamping shells
included
METAL TUBE CUTTER

The clever solution for cutting metal tubes manually in any position.
The MRA metal tube cutter is specially designed for tight clearance
where chipless cutting processes are needed.
For manual cutting of metal tubes in any ADVANTAGES: APPLICATION RANGE MRA
position. Easy to use first-rate cutting Deformation-free and square cut Tube OD [mm]
25.0 - 254.0
[inch]
0.984 - 10.000
technology. No electricity required
Wall thickness* [mm]
0.8 - 3.0
Requires little space, for use in limited access [inch]
0.031 - 0.118
The patented cutting technique used in areas TECHNICAL DATA MRA
designing the MRA is based on the diameter- Dimensions [mm] 450 x 105
specific clamping shells and the flexible multi- FOR TUBE MATERIALS: [inch] 17.7 x 4.1
SCOPE OF DELIVERY MRA
roller cutting chain. Both these components High-alloy steel (stainless steel material e.g.
Metal tube cutter MRA Pc. 1
are made of hardened, wear resistant steel and no. 1.40... to 1.45... or 304/316 materials) Durable storage & shipping case Pc. 1
provide the following advantages: Low-alloy and unalloyed steel Socket head key Pc. 1
Cast materials Connection clamp Pc. 1
Long service life of the components Non-ferrous metals Working gloves Pair 1
The cutting chain is at a right- Operating instructions and Set 1
spare parts list
angle around the tube
The MRA runs on track rollers The technical data are not binding. They are not warranted
characteristics and are subject to change. Please consult our
on the clamping shells general conditions of supply.
Minimum hand movements
Tubes made of stainless steel can be cut * Depends on material. For high-alloy steels, the
max. wall thickness which can be processed is
2.0 - 2.5 mm (0.079 - 0.098 in)
Metal tube cutter

MRA
Multi-roller cutting chains and clamping shells must be ordered separately.
MODEL CODE MACHINE WEIGHT (KG) SHIPPING WEIGHT (KG)
Metal tube cutter MRA 790 008 001 3.100 8.000
Multi-roller cutting chains

Cutting wheels made from hardened steel.
MODEL TUBE OD CUTTING WHEELS CODE KG
[MM] [INCH] [QTY]
Multi-roller cutting chain MRA 25.0 - 114.3 0.984 - 4.500 15 790 008 018 0.500
Multi-roller cutting chain MRA 114.3 - 254.0 4.500 - 10.000 16 790 008 041 0.900
Clamping shells for MRA

Hardened steel, two-piece sets. One pair of clamping shells needed per tube size.
MRA Other sizes available on request.
TUBE OD CODE KG TUBE OD CODE KG

25.0 0.984 790 008 102 0.650 80.0 3.150 790 008 233 1.375
25.4 1.000 790 008 104 0.655 84.0 3.300 790 008 240 1.690
29.0 1.142 790 008 103 0.705 85.0 3.350 790 008 245 1.750
33.7 1.330 790 008 105 0.885 88.9 3.500 790 008 250 1.780
38.1 1.500 790 008 130 0.955 100.0 3.937 790 008 255 1.970
40.0 1.575 790 008 135 0.955 101.6 4.000 790 008 260 2.025
42.4 1.670 790 008 140 1.005 104.0 4.095 790 008 270 1.925
44.5 1.752 790 008 150 1.052 108.0 4.252 790 008 280 2.100
48.3 1.900 790 008 155 1.100 110.0 4.330 790 008 285 2.150
50.0 1.970 790 008 160 1.130 114.3 4.500 790 008 290 2.295
50.8 2.000 790 008 165 1.140 129.0 5.080 790 008 315 2.800
52.0 2.050 790 008 175 1.190 139.7 5.500 790 008 325 3.000
53.0 2.087 790 008 180 1.150 150.0 5.906 790 008 333 3.375
Multi-roller cutting chain 54.0 2.125 790 008 185 1.100 152.4 6.000 790 008 335 3.232
57.0 2.244 790 008 190 1.210 154.0 6.060 790 008 340 3.365
60.3 2.375 790 008 195 1.315 160.0 6.300 790 008 355 3.520
63.5 2.500 790 008 200 1.375 165.0 6.496 790 008 360 4.125
65.0 2.559 790 008 203 1.375 168.3 6.625 790 008 365 3.600
70.0 2.755 790 008 215 1.445 204.0 8.030 790 008 380 4.375
73.0 2.874 790 008 220 1.480 219.1 8.625 790 008 385 4.680
75.0 2.950 790 008 225 1.600 228.6 9.000 790 008 387 4.890
76.1 2.996 790 008 230 1.560 254.0 10.000 790 008 390 5.420
Other accessories
Clamping shells
Tube Squaring
Machines
RPG XS, RPG ONE, RPG 1.5, RPG 2.5

Designed for burr-free squaring and
beveling of thin-walled stainless
steel tubes and micro fittings.
For the required, high quality tube
end preparation for orbital welding!
Precise clamping
of tubes and micro
fittings
Built-in electronic
speed regulation
with speed
stabilization
Environmentally
friendly cordless
versions thanks
to lithium-ion
technology
TUBE SQUARING MACHINES (ELECTRIC/CORDLESS)

The RPG series provide ease of use through clamping. The capabilities of our RPG range include
squaring (I-seam) thin-walled stainless steel tubes and micro-fittings, as well as unalloyed and low-
alloyed steels, aluminum and titanium. The machines are lightweight and handheld. Users can select
the appropriate clamping shells from the range of accessories for each diameter.
Pipe and installation manufacturers from the The machines and accessories are supplied FEATURES OF THE ELECTRIC V ERSIONS:
high-purity gas, electronics, pharmaceuticals, in a handy, durable storage and shipping case Machine with rotating/removable drive
food processing, beverages, solar and chemical the cordless versions additionally with a Built-in electronic speed regulation with
industries benefit from the mobile, high- 230 V charger for the European market or speed stabilization: Vario-Tachometer-
quality and burr-free processing of pipe ends. a 120 V charger for the American market. Constamatic (VTC) full wave electronics
Restart protection to prevent the machine
The quick tool change system allows clamping High-quality, burr-free and square finishing from starting in an uncontrolled way after
shells and tubes to be easily changed without Beveling possible with a special tool holder it has been re-connected to the electric
additional equipment. All multi-functional tools Integrated quick clamping system for tooling, mains or after the voltage supply has been
(MFW) are two-sided tool bits with protective clamping shells, and tube reestablished after a power failure
coating against tool wear. This enables the Preparation of thin-walled stainless steel RPM regulator
preparation of tubes made of high-alloy, tubes (V4A) and micro fittings Sturdy marathon motor
unalloyed and low-alloy steels and aluminum High-performance coated tool bit with two Overload protection
with high precision very quickly and efficiently. cutting edges Shut-off carbon brushes
Micrometer feed for optimum results Carbon wear indicator
The cordless versions of the RPG machines No additional tools required for operation
are ideal in situations where access to a power Compact, light weight and portable machine
service are limited. The special adaptor clamping shell allows the
RPG 2.5 to be used with the clamping shells
for the RPG 1.5 machines.
APPLICATION RANGE RPG XS RPG ONE RPG ONE RPG 1.5 RPG 1.5 RPG 2.5 RPG 2.5
CORDLESS C ORDLESS C ORDLESS
Tube OD min.-max. [mm] 3.0* - 19.05 3.0* - 25.4 3.0* - 25.4 3.0* - 38.1 3.0* - 38.1 3.0* - 63.5 3.0* - 63.5
[inch] 0.118* - 0.75 0.118* - 1.0 0.118* - 1.0 0.118* - 1.5 0.118* - 1.5 0.118* - 2.5 0.118* - 2.5
Wall thickness max. [mm] 2.0 3.0 3.0 3.0 3.0 3.0 3.0
[inch] 0.079 0.118 0.118 0.118 0.118 0.118 0.118
Tube materials High-alloy steels (stainless steel material no. 1.40... to 1.45... as per DIN 17455 and DIN 17456), unalloyed and low-alloy steels,
aluminum.
TECHNICAL DATA RPG XS RPG ONE RPG ONE RPG 1.5 RPG 1.5 RPG 2.5 RPG 2.5
Dimensions (L x W x H) [mm] 217 x 53 x 187 390 x 70 x 200 261 x 80 x 255 400 x 160 x 350 275 x 90 x 255 500 x 170 x 300 260 x 320 x 300
[inch] 8.5 x 2.1 x 7.4 15.4 x 2.8 x 7.9 10.3 x 3.2 x 10 15.8 x 6.3 x 13.8 10.8 x 3.5 x 10 19.7 x 6.7 x 11.8 10.2 x 12.6 x 11.8
Built-in electronic variable cutting speed [rpm] 0 - 350 145 - 380 0 - 400 145 - 380 0 - 400 1. speed: 9 - 2 1. speed: 0 - 24
2. speed: 27 - 153 2. speed: 0 - 83
Power [W] 1100 1100 1100
Voltage of rechargeable battery [V] 10.8 18 18 18
Capacity [Ah] 1.5 2.6 2.6 2.6
Noise level at the workplace (EN 23741) [dB (A)] approx. 78 approx. 78 approx. 78 approx. 78 approx. 78 approx. 78.2 approx. 78.2
Vibration level (EN 50144) [m/s 2] < 2.5 < 2.5 < 2.5 < 2.5 < 2.5 < 2.5 < 2.5
SCOPE OF DELIVERY RPG XS RPG ONE RPG ONE RPG 1.5 RPG 1.5 RPG 2.5 RPG 2.5
Tube squaring machine Pc. 1 1 1 1 1 1 1
Durable storage and shipping case Pc. 1 1 1 1 1 1 1
Rechargeable batteries Pc. 2 2 2 2
Battery charger Pc. 1 1 1 1
Overload protection (square nut) Pc. 1 1 1 1
Tool holder WH (Code 790 ...) Pc. 1 (... 033 150) 1 (... 037 152) 1 (... 037 152) 1 (... 037 152) 1 (... 037 152) 1 (... 037 152) 1 (... 037 152)
Multifunctional tool MFW (Code 790 038 314) Pc. 1 1 1 1 1 1 1
Adapter clamping shell (Code 790 030 094) Pc. 1 1
Tool set Set 1 1 1 1 1 1 1
Operating instructions and spare parts list Set 1 1 1 1 1 1 1
Bench stand for cordless machines optional available (Code 790 037 169)
* Application range with standard tool holder (Code 790 037 152) is from 6.0 mm/0.236 in OD. With special tool holder (Code 790 037 161) 3.0 mm/0.118 in OD is possible.
For the RPG 2.5 (battery) only with a special adapter clamping shell (included in the standard scope of delivery of the RPG 2.5).
FEATURES OF THE CORDLESS VERSIONS:

Very short design Electronic overload protection with integrated temperature monitor
Lithium-ion technology Robust cordless packs with capacity display
Motor with high performance and small size Minimal self-discharge
No memory effect Environmentally friendly
Single cell monitoring in the cordless pack AIR-COOLED technology for short charging times and a long service life
RPG XS Cordless RPG ONE RPG 1.5 RPG 2.5
RPG XS Cordless angle drive RPG ONE Cordless RPG 1.5 Cordless RPG 2.5 Cordless
Tube squaring machines
RPG XS, RPG ONE, RPG 1.5, RPG 2.5 (Cordless)

Stainless steel clamping shells must be ordered separately.

RPG XS Cordless / RPG XS Cordless angle drive WEIGHT WEIGHT
KG KG
RPG XS Cordless (10.8 V) 230 V, 50/60 Hz EU 790 033 001 1.320 4.300
RPG XS Cordless (10.8 V) 115 V, 60 Hz US 790 033 002 1.320 4.300
RPG XS Cordless angle drive (10.8 V) 230 V, 50/60 Hz EU 790 033 011 1.520 6.300
RPG XS Cordless angle drive (10.8 V) 115 V, 60 Hz US 790 033 012 1.520 6.300
RPG ONE 230 V, 50/60 Hz EU 790 036 031 4.140 9.600
RPG ONE 120 V, 50/60 Hz US 790 036 032 4.140 9.600
RPG ONE 110 V, 50/60 Hz EU 790 036 033 4.140 9.600
RPG ONE Cordless (18 V) 230 V, 50/60 Hz EU 790 036 021 2.880 8.200
RPG ONE Cordless (18 V) 115 V, 60 Hz US 790 036 022 2.880 8.200
RPG 1.5 230 V, 50/60 Hz EU 790 037 001 4.700 9.500
RPG 1.5 120 V, 50/60 Hz US 790 037 002 4.700 9.500
RPG 1.5 110 V, 50/60 Hz EU 790 037 003 4.700 9.500
RPG 1.5 Cordless (18 V) 230 V, 50/60 Hz EU 790 037 011 3.440 10.100
RPG 1.5 Cordless (18 V) 115 V, 60 Hz US 790 037 012 3.440 10.100
RPG 2.5 230 V, 50/60 Hz EU 790 030 001 6.600 12.500
RPG 2.5 120 V, 50/60 Hz US 790 030 002 6.600 12.500
RPG 2.5 110 V, 50/60 Hz EU 790 030 003 6.600 12.500
RPG 2.5 Cordless (18 V) 230 V, 50/60 Hz EU 790 030 011 5.340 11.320
RPG 2.5 Cordless (18 V) 110 V, 60 Hz US 790 030 012 5.340 11.320
RPG ONE / RPG ONE Cordless
Stainless steel clamping shells

Extremely durable. Assures accurate centering and quick clamping shell change
without any tools with its unique design and positive clamping shell mechanism.
Other dimensions of clamping shells are available.
Please check the outer diameter of the tubes before ordering the clamping shells.
WORKS WITH APPLICABLE TUBE OD TUBE CLAMPING LENGTH CODE KG

FOR [MM] [INCH] [MM] [INCH]
RPG XS Tubes 6.35 0.250 10.00 0.394 790 033 202 0.083
RPG XS Tubes 8.00 0.315 10.00 0.394 790 033 203 0.082
RPG XS Tubes 9.53 0.375 10.00 0.394 790 033 204 0.080
RPG XS Tubes 10.00 0.394 10.00 0.394 790 033 205 0.080
RPG XS Tubes 12.70 0.500 10.00 0.394 790 033 206 0.076
RPG XS Tubes 13.50 0.531 10.00 0.394 790 033 207 0.075
Stainless steel clamping shells RPG XS Tubes 19.05 0.750 10.00 0.394 790 033 209 0.065
RPG XS Micro fittings 6.35 0.250 10.00 0.394 790 033 301 0.049
RPG ONE Tubes 3.00 0.118 10.00 0.394 790 036 232 0.118
RPG ONE Tubes 3.18 0.125 10.00 0.394 790 036 201 0.119
RPG ONE Tubes 6.00 0.236 10.00 0.394 790 036 213 0.117
RPG ONE Tubes 6.35 0.250 10.00 0.394 790 036 202 0.118
RPG ONE Tubes 7.00 0.276 10.00 0.394 790 036 214 0.118
RPG ONE Tubes 8.00 0.315 10.00 0.394 790 036 215 0.116
RPG ONE Tubes 9.53 0.375 10.00 0.394 790 036 203 0.115
RPG ONE Tubes 10.00 0.394 10.00 0.394 790 036 204 0.115
RPG ONE Tubes 10.10 0.398 10.00 0.394 790 036 222 0.114
RPG ONE Tubes 11.00 0.433 10.00 0.394 790 036 226 0.112
Stainless steel clamping shell for micro fittings
RPG ONE Tubes 12.00 0.472 10.00 0.394 790 036 205 0.112
RPG ONE Tubes 12.10 0.476 10.00 0.394 790 036 223 0.111
RPG ONE Tubes 12.70 0.500 10.00 0.394 790 036 206 0.111
RPG ONE Tubes 13.50 0.531 10.00 0.394 790 036 227 0.110
RPG ONE Tubes 14.00 0.551 10.00 0.394 790 036 228 0.108
RPG ONE Tubes 14.10 0.555 10.00 0.394 790 036 224 0.107
RPG ONE Tubes 15.00 0.590 10.00 0.394 790 036 216 0.107
RPG ONE Tubes 15.60 0.614 10.00 0.394 790 036 225 0.105
RPG ONE Tubes 15.88 0.625 10.00 0.394 790 036 211 0.105
RPG ONE Tubes 16.00 0.630 10.00 0.394 790 036 212 0.104
RPG ONE Tubes 17.00 0.670 10.00 0.394 790 036 221 0.103
RPG ONE Tubes 17.20 0.677 10.00 0.394 790 036 207 0.104
RPG ONE Tubes 18.00 0.709 10.00 0.394 790 036 217 0.102
RPG ONE Tubes 19.05 0.750 10.00 0.394 790 036 208 0.100
RPG ONE Tubes 20.00 0.787 10.00 0.394 790 036 230 0.096
RPG ONE Tubes 21.30 0.839 10.00 0.394 790 036 209 0.094
RPG ONE Tubes 21.70 0.854 10.00 0.394 790 036 220 0.093
RPG ONE Tubes 22.00 0.866 10.00 0.394 790 036 218 0.093
RPG ONE Tubes 23.00 0.906 10.00 0.394 790 036 219 0.085 RPG 1.5 Cordless
RPG ONE Tubes 25.00 0.984 10.00 0.394 790 036 231 0.081
RPG ONE Tubes 25.40 1.000 10.00 0.394 790 036 210 0.083
RPG ONE Micro fittings 6.00 0.236 4.00 0.157 790 036 304 0.066
RPG 1.5 Tubes 3.00 0.118 15.00 0.591 790 037 220 0.300
RPG 1.5 Tubes 3.18 0.125 15.00 0.591 790 037 221 0.308
RPG 1.5
RPG 1.5 Tubes 4.00 0.157 15.00 0.591 790 037 222 0.310
RPG 1.5 Tubes 4.78 0.188 15.00 0.591 790 037 223 0.310
RPG 1.5 Tubes 5.00 0.197 15.00 0.591 790 037 224 0.308
RPG 1.5 Tubes 6.00 0.236 15.00 0.591 790 037 225 0.310
RPG 1.5, RPG 2.5 Tubes 6.35 0.250 15.00 0.591 790 037 226 0.306
RPG 1.5, RPG 2.5 Tubes 7.00 0.276 15.00 0.591 790 037 257 0.306
RPG 1.5, RPG 2.5 Tubes 8.00 0.314 15.00 0.591 790 037 227 0.299
RPG 1.5, RPG 2.5 Tubes 9.00 0.354 15.00 0.591 790 037 254 0.280
RPG 1.5, RPG 2.5 Tubes 9.53 0.375 15.00 0.591 790 037 228 0.297
RPG 1.5, RPG 2.5 Tubes 10.00 0.394 15.00 0.591 790 037 229 0.298
RPG 1.5, RPG 2.5 Tubes 11.00 0.433 15.00 0.591 790 037 293 0.252
RPG 1.5, RPG 2.5 Tubes 11.11 0.437 15.00 0.591 790 037 255 0.295
RPG 1.5, RPG 2.5 Tubes 12.00 0.472 15.00 0.591 790 037 230 0.293
RPG 1.5, RPG 2.5 Tubes 12.70 0.500 15.00 0.591 790 037 231 0.292
RPG 1.5, RPG 2.5 Tubes 13.00 0.512 15.00 0.591 790 037 232 0.295
RPG 1.5, RPG 2.5 Tubes 13.20 0.520 15.00 0.591 790 037 263 0.290
RPG 1.5, RPG 2.5 Tubes 13.50 0.531 15.00 0.591 790 037 233 0.290
RPG 1.5, RPG 2.5 Tubes 14.00 0.551 15.00 0.591 790 037 234 0.288
RPG 1.5, RPG 2.5 Tubes 14.30 0.563 15.00 0.591 790 037 253 0.289
RPG 1.5, RPG 2.5 Tubes 14.70 0.579 15.00 0.591 790 037 290 0.287
RPG 1.5, RPG 2.5 Tubes 15.00 0.591 15.00 0.591 790 037 235 0.287 RPG 2.5 Cordless
RPG 1.5, RPG 2.5 Tubes 15.30 0.602 15.00 0.591 790 037 259 0.287
RPG 1.5, RPG 2.5 Tubes 15.70 0.618 15.00 0.591 790 037 291 0.284
RPG 1.5, RPG 2.5 Tubes 15.88 0.625 15.00 0.591 790 037 236 0.285
RPG 1.5, RPG 2.5 Tubes 16.00 0.630 15.00 0.591 790 037 237 0.285
RPG 1.5, RPG 2.5 Tubes 17.00 0.669 15.00 0.591 790 037 256 0.280
RPG 1.5, RPG 2.5 Tubes 17.08 0.672 15.00 0.591 790 037 260 0.281
RPG 1.5, RPG 2.5 Tubes 17.20 0.677 15.00 0.591 790 037 238 0.300
RPG 1.5, RPG 2.5 Tubes 18.00 0.709 15.00 0.591 790 037 239 0.280
RPG 1.5, RPG 2.5 Tubes 19.00 0.748 15.00 0.591 790 037 240 0.275
RPG 1.5, RPG 2.5 Tubes 19.05 0.750 15.00 0.591 790 037 241 0.274
RPG 1.5, RPG 2.5 Tubes 20.00 0.787 15.00 0.591 790 037 242 0.272
RPG 1.5, RPG 2.5 Tubes 21.00 0.827 15.00 0.591 790 037 294 0.270
RPG 1.5, RPG 2.5 Tubes 21.30 0.839 15.00 0.591 790 037 243 0.270
RPG 1.5, RPG 2.5 Tubes 21.70 0.854 15.00 0.591 790 037 261 0.270 RPG 2.5
RPG 1.5, RPG 2.5 Tubes 22.00 0.866 15.00 0.591 790 037 244 0.264
RPG 1.5, RPG 2.5 Tubes 22.22 0.875 15.00 0.591 790 037 292 0.270
RPG 1.5, RPG 2.5 Tubes 23.00 0.906 15.00 0.591 790 037 245 0.255
RPG 1.5, RPG 2.5 Tubes 24.00 0.945 15.00 0.591 790 037 246 0.256
RPG 1.5, RPG 2.5 Tubes 25.00 0.984 15.00 0.591 790 037 247 0.252
RPG 1.5, RPG 2.5 Tubes 25.40 1.000 15.00 0.591 790 037 248 0.240
RPG 1.5, RPG 2.5 Tubes 26.90 1.059 15.00 0.591 790 037 249 0.260
RPG 1.5, RPG 2.5 Tubes 27.00 1.063 15.00 0.591 790 037 264 0.260
RPG 1.5, RPG 2.5 Tubes 27.20 1.071 15.00 0.591 790 037 262 0.260
RPG 1.5, RPG 2.5 Tubes 28.00 1.102 15.00 0.591 790 037 250 0.240
RPG 1.5, RPG 2.5 Tubes 29.00 1.142 15.00 0.591 790 037 251 0.232
RPG 1.5, RPG 2.5 Tubes 30.00 1.181 15.00 0.591 790 037 252 0.228
RPG 1.5, RPG 2.5 Tubes 31.80 1.250 15.00 0.591 790 037 280 0.230
RPG 1.5, RPG 2.5 Tubes 32.00 1.260 15.00 0.591 790 037 258 0.226
RPG 1.5, RPG 2.5 Tubes 33.40 1.315 15.00 0.591 790 037 281 0.220
RPG 1.5, RPG 2.5 Tubes 33.70 1.327 15.00 0.591 790 037 282 0.218
RPG 1.5, RPG 2.5 Tubes 34.00 1.339 15.00 0.591 790 037 283 0.215
RPG 1.5, RPG 2.5 Tubes 35.00 1.377 15.00 0.591 790 037 284 0.210
RPG 1.5, RPG 2.5 Tubes 36.00 1.417 15.00 0.591 790 037 285 0.204
RPG 1.5, RPG 2.5 Tubes 38.00 1.496 15.00 0.591 790 037 286 0.199
RPG 1.5, RPG 2.5 Tubes 38.10 1.500 15.00 0.591 790 037 287 0.194
RPG 2.5 Tubes 40.00 1.575 15.00 0.591 790 030 234 0.565
RPG 2.5 Tubes 41.00 1.614 15.00 0.591 790 030 230 0.560
RPG 2.5 Tubes 42.00 1.654 15.00 0.591 790 030 117 0.483
RPG 2.5 Tubes 42.40 1.669 15.00 0.591 790 030 227 0.483
RPG 2.5 Tubes 42.70 1.681 15.00 0.591 790 030 224 0.483
RPG 2.5 Tubes 43.00 1.693 15.00 0.591 790 030 231 0.544
RPG 2.5 Tubes 44.50 1.752 15.00 0.591 790 030 228 0.483
RPG 2.5 Tubes 48.30 1.902 15.00 0.591 790 030 226 4.990
RPG 2.5 Tubes 50.80 2.000 15.00 0.591 790 030 220 0.483
RPG 2.5 Tubes 51.00 2.008 15.00 0.591 790 030 233 0.482
Stainless steel clamping shells
RPG 2.5 Tubes 52.00 2.047 15.00 0.591 790 030 225 0.483
RPG 2.5 Tubes 53.00 2.087 15.00 0.591 790 030 232 0.457
RPG 2.5 Tubes 54.00 2.126 15.00 0.591 790 030 221 0.452
RPG 2.5 Tubes 55.00 2.165 15.00 0.591 790 030 235 0.440
RPG 2.5 Tubes 57.00 2.244 15.00 0.591 790 030 229 0.419
RPG 2.5 Tubes 60.30 2.374 15.00 0.591 790 030 222 0.386
RPG 2.5 Tubes 63.50 2.500 15.00 0.591 790 030 223 0.350
RPG 2.5 Tubes 65.00 2.559 15.00 0.591 790 030 236 0.330
RPG 1.5 Micro fittings 3.00 0.118 4.00 0.157 790 037 300 0.225
Stainless steel clamping shell for micro fittings RPG 1.5, RPG 2.5 Micro fittings 6.35 0.250 4.00 0.157 790 037 306 0.460
RPG 1.5, RPG 2.5 Micro fittings 8.00 0.314 4.00 0.157 790 037 307 0.223
Tool holder WH
Fits multifunctional tool 790 038 314. Incl. Torx fixing screw.
For max. wall thickness 3 mm (0.118 in).
Application range Possible Beveling Recommended Tube OD

Tool holder application angle application
Squaring Beveling [] range RPG XS RPG ONE RPG 1.5 RPG 2.5
Cordless (Cordless) (Cordless) (Cordless) Tool holder WH
WH12-I/Standard* [mm] 6.0 - 12.7 6.0 - 25.4 6.0 - 38.1 6.0 - 63.5
Code 790 037 152 x
[inch] 0.236 - 0.5 0.236 - 1.0 0.236 - 1.5 0.236 - 2.5
WH12-I [mm] 3.0 - 6.0 3.0 - 6.0 3.0 - 6.0 3.0 - 6.0
Code 790 037 161 x
[inch] 0.118 - 0.236 0.118 - 0.236 0.118 - 0.236 0.118 - 0.236
WH12-I/Micro fittings** [mm] 3.0 - 21.2 6.35 - 21.2
Code 790 037 156 x
[inch] 0.118 - 0.84 0.25 - 0.84
WH3-V-30 [mm] max. 35.0 max. 60.3
Code 790 037 158 x 30
[inch] max. 1.378 max. 2.374
WH3-V-35 [mm] max. 33.7 max. 59.3
Code 790 037 159 x 35
[inch] max. 1.327 max. 2.335
WH3-V-45*** [mm] max. 33.7 max. 59.0
Code 790 037 157 x 45
[inch] max. 1.327 max. 2.3
WH-I [mm] 3.0 - 12.0 3.0 - 19.05
Code 790 033 150 x
[inch] 0.118 - 0.472 0.118 - 0.75
WH-I [mm] 12.0 - 19.05 12.0 - 19.05
Code 790 033 151 x
[inch] 0.472 - 0.75 0.472 - 0.75
MODEL CODE KG
Standard tool holder WH12-I* 790 037 152 0.040
Special tool holder WH12-I 790 037 161 0.026
Special tool holder micro fittings WH12-I** 790 037 156 0.100
Tool holder WH3-V-30 790 037 158 0.024
Tool holder WH3-V-35 790 037 159 0.024
Tool holder WH3-V-45*** 790 037 157 0.022
Tool holder WH-I 790 033 150 0.020
Tool holder WH-I 790 033 151 0.020
* Supplied as standard with the RPG.

** Only to be used with stainless steel clamping shells for micro fittings.
*** Not applicable with the RPG XS and the RPG ONE.
Multifunctional tool MFW

Two-sided tool bit with protective coating against tool wear.
Usable for all machines of the RPG series.
MODEL QTY CODE KG

Multifunctional tool MFW-P-2 1 790 038 314 0.003
Torx screw (RPG ONE, RPG 1.5, RPG 2.5) 1 790 086 220 0.002
Torx screw (RPG XS) 1 790 086 217 0.002
Other accessories
RPG 4.5, RPG 4.5 S, RPG 8.6

Designed for burr-free squaring of
thin-walled stainless steel tubes
TUBE SQUARING MACHINES

High quality, pipe-end machining is a necessity in automated orbital welding. Orbitalum
has developed the squaring tube machines RPG 4.5, RPG 4.5 S and RPG 8.6: the perfect
solution for the demanding, quality preparation of pipe ends for orbital welding.
With high-precision, the user is able to steels and aluminum with high precision very High-performance coated tool bit with two
prepare tubes with the RPG 4.5 up to 114.4 quickly and efficiently. cutting edges
mm (4.5 in) and with the RPG 8.6 up to 219.1 Clean and secure working area with a clear view Built-in electronic speed regulation
mm (8.6 in) tube outer diameters quickly, of the cutting head. Micrometer feed for optimum results
burr-free and absolutely square. Space saving, light weight and portable
The RPG 4.5 (S) and RPG 8.6 are equipped with a m achine for a mobile and secure application
Low operating costs for processing tubes are high-quality, powerful drive with 230 Volt and/ Machine with rotating/removable bench stand
a big advantage. Our symmetric, exchangeable or 120 Volt.
stainless steel and aluminum clamping shells FEATURES OF THE RPG 4.5 S:
(not for RPG 4.5 S) allow for a quick and easy The machines and accessories are supplied in a The tube squaring machine RPG 4.5 S is
tool change without any tool. A dimension handy, durable storage and shipping case. characterized by its universal vice-clamping
change no longer requires a lot of time. The system. With this particularly economical
operator can work comfortably thanks to the Squaring tube ends with a high-quality finish alternative to other conventional dimension-
ergonomic design of the machine, and can also Burr-free and square specific clamping shells, tubes can be centered,
save time. Beveling possible with a special tool holder clamped and processed in the easiest way
(not with RPG 4.5 S) possible.
All multifunctional tools (MFW) are two-sided Quick clamping system for tools, clamping
tool bits with protective coating against tool shells and tubes
wear. This enables the preparation of tubes Preparation of thin-walled stainless steel
made of high-alloy, unalloyed and low-alloy tubes (V4A)
Including durable storage and Wide range of stainless steel Including tool holder WH and Quick clamping system for tools, Application area: Process plant
shipping case clamping shells multifunctional tool MFW clamping shells and tubes builders for the high-purity gas,
electronic, pharmaceutical, food,
beverage, solar as well as the
chemical industry
APPLICATION RANGE RPG 4.5 RPG 4.5 S RPG 8.6

Tube OD [mm] 12.7 - 114.3 12.7 - 114.3 50.8 - 219.1
[inch] 0.5 - 4.5 0.5 - 4.5 2 - 8.6
Wall thickness max. [mm] 3.0 3.0 3.6
[inch] 0.118 0.118 0.142
Tube materials High-alloy steels. unalloyed and low-alloy steels and aluminum. Others on request.
TECHNICAL DATA RPG 4.5 RPG 4.5 S RPG 8.6
Dimensions (including motor) [mm] 460 x 260 x 230 610 x 380 x 270 500 x 350 x 350
[inch] 18.1 x 10.2 x 9.1 24 x 15 x 10.6 19.7 x 13.8 x 13.8
Power [W] 1100 1100 1100
Protection class [class] II II II
Speed (max. idling speed) [min -1] 8 - 52 8 - 52 7 - 18
Vibration level (EN 60745) [m/s 2] < 2.5 < 2.5 < 2.5
Noise level at the workplace (EN 23741) [dB (A)] Idle running approx. 83 Idle running approx. 83 Idle running approx. 83
SCOPE OF DELIVERY RPG 4.5 RPG 4.5 S RPG 8.6
Tube squaring machine Pc. 1 1 1
Durable storage and shipping case Pc. 1 1 1
Tool holder WH (Code 790 038 320) Pc. 1 1 1
Multifunctional tool MFW (Code 790 038 314) Pc. 1 1 1
Tool set Set 1 1 1
Operating instructions and spare parts list Set 1 1 1
RPG 4.5 RPG 4.5 S RPG 8.6
Tube squaring machines
RPG 4.5, RPG 4.5 S, RPG 8.6

Clamping shells must be ordered separately.
RPG 4.5
WEIGHT WEIGHT
KG KG
RPG 4.5 230 V, 50/60 Hz EU 790 038 001 10.500 19.400
RPG 4.5 110 V, 50/60 Hz EU 790 038 003 10.500 19.400
RPG 4.5 120 V, 50/60 Hz US 790 038 002 10.500 19.400
RPG 4.5 S 230 V, 50/60 Hz EU 790 038 011 23.000 34.000
RPG 4.5 S 120 V, 50/60 Hz US 790 038 012 23.000 34.000
RPG 8.6 230 V, 50/60 Hz EU 790 039 001 20.500 32.000
RPG 8.6 110 V, 50/60 Hz EU 790 039 003 20.500 32.000
RPG 8.6 120 V, 50/60 Hz US 790 039 002 20.500 32.000
RPG 4.5 S
Clamping shells
Extremely durable. The two-piece-design with click mechanism ensures accurate
centering and quick clamping shell change without any tools.
Other dimensions of clamping shells are available.
Please check the outer diameter of the tubes before ordering the clamping shells.
WORKS WITH VERSION TUBE OD CODE KG

RPG 8.6
[MM] [INCH]
RPG 4.5 Stainless steel 12.00 0.472 790 038 454 2.170
Stainless steel clamping shell for RPG 4.5 RPG 4.5 Stainless steel 21.30 0.839 790 038 448 2.100
Aluminum clamping shells for RPG 8.6
[MM] [INCH]
RPG 4.5 Stainless steel 44.50 1.752 790 038 418 1.955 Stainless steel clamping shell for RPG 4.5
RPG 4.5 Stainless steel 60.50 2.382 790 038 429 1.695 Aluminum clamping shells for RPG 8.6
RPG 8.6 Aluminum 50.80 2.000 790 039 260 4.500
RPG 8.6 Aluminum 57.00 2.244 790 039 265 4.000
RPG 8.6 Aluminum 76.20 3.000 790 039 261 4.200
RPG 8.6 Aluminum 88.90 3.500 790 039 264 4.000
RPG 8.6 Aluminum 101.60 4.000 790 039 252 3.800
RPG 8.6 Aluminum 108.00 4.252 790 039 266 3.750
RPG 8.6 Aluminum 114.30 4.500 790 039 256 3.500
RPG 8.6 Aluminum 127.05 5.002 790 039 262 3.420
RPG 8.6 Aluminum 133.00 5.236 790 039 267 2.980
RPG 8.6 Aluminum 139.70 5.500 790 039 259 3.100
RPG 8.6 Aluminum 141.30 5.563 790 039 257 2.900
RPG 8.6 Aluminum 152.40 6.000 790 039 253 2.700
RPG 8.6 Aluminum 159.00 6.260 790 039 268 2.500
RPG 8.6 Aluminum 168.30 6.625 790 039 254 2.300
RPG 8.6 Aluminum 193.70 7.626 790 039 269 3.500
RPG 8.6 Aluminum 197.00 7.756 790 039 263 1.530
RPG 8.6 Aluminum 203.20 8.000 790 039 258 1.350
RPG 8.6 Aluminum 219.10 8.625 790 039 255 0.600
[MM] [INCH]
Tool holder WH
Fits multifunctional tool 790 038 314.
Incl. Torx fixing screw.
Beveling with the RPG 4.5 S is not recommended.
Application range Possible application Beveling angle

Tool holder Squaring Beveling []
Tool holder WH
Tool holder WH12-I x
Tool holder WH12-V-30 x 30
Tool holder WH12-U-20 x 20
MODEL CODE KG
Tool holder WH12-I 790 038 320 0.025
Tool holder WH12-V-30 790 038 329 0.034
Tool holder WH12-V-35 790 038 282 0.054
Tool holder WH12-V-45 790 038 280 0.044
Tool holder WH12-U-20 790 038 326 0.031

Two-sided tool bit with protective coating against tool wear.
Usable for all machines of the RPG series.
Multifunctional tool MFW MODEL QTY. CODE KG

Other accessories
Pipe Beveling
Machines
BRB 2 FullAuto
The ideal machine for shortening heat
exchanger pipes and for cutting pipes
out of heat exchanger walls
BOILER PIPE PREPARATION MACHINE

The highest level of boiler pipe processing! The pneumatically-operated BRB 2 FullAuto pipe processing machine
is particularly economical and ensures the highest levels of precision and quality when shortening and welding in
of thousands of pipes on heat exchangers. The machine provides users the same precision and efficiency during
maintenance and service defective pipes can be easily cut out of the pipe sheet.
For standard-compliant, precise and Initially, the speed is configured for heat The BRB 2 FullAuto is equipped with a high-
reproducible weld seam preparations. exchanger use, but it can be adjusted using a quality, powerful compressed air motor.
The perfect complement to Orbitalums control valve. The feed can also be controlled The machine and accessories are supplied in a
tubesheet weld heads. continuously with a voltage divider. The length- durable storage and shipping case.
adjustable end switch also stops the cutting
This cutting system for exact squaring and process exactly at the desired position. Ideal for shortening heat exchanger pipes and
b eveling works with up to four, extremely low for cutting pipes out of heat exchanger walls
cost, cutting bits. Automatic hydro pneumatics Special features include the balance setting, Starting of the working process, automatic
are started when the touch control is activated: which is integrated into the handle for easy feeding and automatic clamping by using one
The BRB 2 FullAuto clamps and centers itself operation between the processing cycles. Also tip switch only
in the pipe using compressed air. The cutting a very clever solution for the compressed air Standard-compliant, precise and reproducible
process begins with hydraulic soft start. In outlet for quality and value, the exhaust air ring weld seam preparation
addition, rapid traverse can be used for faster can be rotated, which allows the air flow to be Rapid processing, ideal for serial processing
working. kept away from the workpiece and operator. The Handy, ergonomic and compact design, all
advantage is that an oil film does not form on control elements for operating the machine
Unlike conventional machines with additional the workpiece. This unwanted effect is often the are integrated in it, no external control box or
weight such as an external control box and cause for errors (pores and cavities) forming in pedal required
foot pedal, the BRB 2 FullAuto's controls are the weld metal, which can be difficult to avoid in Continuous adjustment of the feed speed
integrated into the unit itself, which is much the machines with rigid front air outlets which Integrated rapid feed sensing device
easier and cost-effective to operate. are commercially available.
Exact squaring and Handy, ergonomic and The "NC" clamping system Automatic starting of the Standard-compliant, Integrated balancer
beveling through the use compact design cannot be lost thanks to its working process (pipe p recise and reproducible device for safe, relaxed
of up to four extremely clamping wedges anchored clamping and machining) weld seam preparation and fatigue-free working,
inexpensive tool bits in the mandrel with only one tip switch also during longer working
(available optionally) periods
APPLICATION RANGE BRB 2 FULLAUTO MORE ADVANTAGES:

Tube ID* [mm] 19.1 - 47.0 Very robust length-adjustable end switch.
[inch] 0.75 - 1.85 Terminates the process of shortening exactly
Wall thickness [mm] 1.2 - 3.0
at the desired final size
[inch] 0.047 - 0.118
Integrated length stop for easier positioning
Tube materials Unalloyed and low-alloy steels, high-alloy steels (high-grade
steel, material no. 1.40. 1.45. in accordance with DIN 17 455 of the machine in the pipe, protects the
and DIN 17 456), aluminum. Others on request. cutting edges
TECHNICAL DATA BRB 2 FULLAUTO Compressed-air motor with speed regulation
Dimensions (L x W x H) [mm] 515 x 105 x 400
and low-maintenance gearing with grease
[inch] 20.3 x 4.1 x 15.7
Weight gross/net, approx. [kg] 21.6 / 12.1
lubrication
[lbs] 47.6 / 26.7 Optimized speed range, ideal for heat
Power (pneumatic power drive) [kW] 0.38 exchanger applications
[hp] 0.51 The exhaust air ring can be rotated, which
Air consumption (at 6 bar) [m 3/min] 0.7 allows the air flow to be kept away from the
Speed max. idling speed [min 1] 139 workpiece and user
Vibration level (EN 60745) [dB (A)] approx. 83 (mid-range speed)
Integrated balancer device for safe, relaxed
Noise level at the workplace (EN 23741) [m/s 2] > 2.5
SCOPE OF DELIVERY BRB 2 FULLAUTO
and fatigue-free working, also during longer
Boiler pipe preparation machine Pc. 1 working periods
Durable storage and shipping case Pc. 1 The perfect addition to Orbitalums tubesheet
Clamping sets Pc. 9 (for dimensions, please see the table below) weld heads
Mandrel ( 19.05 mm/0.75 in) Pc. 1
Tool holder for tool bits** Pc. 1 Manufacturers warranty can only be given when
Cutting lubrication KSS-TOP (Code 790 060 226) Spray pump 1
using a mobile air unit. We recommend the mobile
Tool set Set 1
Operating instructions and spare parts list Set 1
air unit from Orbitalum Tools, Code 790 093 060.
* Smaller dimensions on request

** Tool bits must be ordered separately, see catalogue, page 45
A tool retainer for working with the conventional
tool combination (WH/MFW) continues to be
available optionally.
CLAMPING SETS FOR PIPE ID CLAMPING RANGE MANDREL

[MM] [INCH] CODE [MM] [INCH] [MM] [INCH]
19.1 - 23.0 0.75 - 0.91 790 086 390
22.0 - 26.0 0.87 - 1.02 790 086 391
25.0 - 29.0 0.98 - 1.14 790 086 392
28.0 - 32.0 1.10 - 1.26 790 086 393
31.0 - 35.0 1.22 - 1.38 790 086 394 19.1 - 47.0 0.75 - 1.85 19.05 0.750
34.0 - 38.0 1.34 - 1.50 790 086 395
37.0 - 41.0 1.46 - 1.61 790 086 396
40.0 - 44.0 1.57 - 1.73 790 086 397
43.0 - 47.0 1.69 - 1.85 790 086 398
Boiler pipe preparation machine
BRB 2 FullAuto
Application range, technical data and scope of delivery, see page 40.
Tool holder, multifunctional tools and tool bits must be ordered separately, see
page 45.

WEIGHT WEIGHT
BRB 2 FullAuto KG KG
BRB 2 FullAuto Pneumatic 790 185 052 12.100 21.600
Accessories
Tool bits TB, see page 45
Tool holder for tool bits, see page 46
Tool holder WH, see page 45
Multifunctional tools MFW, see page 45
Tool retainer for tool combinations WH/MFW, see page 46
Combination possibilities of tool holder and multifunctional tools, see page 48
Bevel cutter heads for BRB 2 (V-/Y-prep), see page 47
Balancer spring, see page 46
Mobile air unit DWE 10 and air hose with quick coupling, see page 47
Cutting lubrication KSS-TOP, see page 47
The correct tooling for your individual application

We will gladly help you find the suitable tools for your specific application.
To offer you the relevant tool holders and multifunctional tools for our BRB machines we need some
information from you.
V-prep D: Y-prep D:
d: d:
S: S:
: h:
:
S
S
D D
d d h
U-prep (1) D: U-prep (2) D:

d: d:
S: S:
h: h:
R1: R1:
R2: R2:
S S
D x1: D R1 h x1:
R1
x2: :
h : :
x2
d R2 d R2
: :
x1 D1 x1 D1
D1: D1:
Please use the following form and let us know your needs (if known):
Your contact details:
Company name:
Customer no.: Date: Contact person:
Phone: Fax:
Address: Signature and stamp
Remarks:
Please return the completed form by fax to +1.847.520.1147 or e-mail to orbitalum@ehwachs.com
The different weld prep profiles:
Facing / I-prep V-prep Y-prep J-prep / U-prep Counterboring / ID-prep
Description of the tools made by Orbitalum Tools:

Samples::
Multifunctional tool MFW for working on the pipe OD (MFW 30-V/I-4-R5):
Max. workable wall thickness

Multifunctional tool Weld prep profiles Number of cutting edges Prep radius in mm
in mm
MFW 30 V/I 4 R5
Multifunctional tool MFW for working on the pipe ID (MFW 10-ID-2-R0.8):
Max. length on the For working on the

Multifunctional tool Number of cutting edges Prep radius in mm
counterbore / bevel inner diameter
MFW 10 ID 2 R0.8
Tool holder WH for beveling (WH 30-V-30):

Tool holder Weld prep profile Prep angle
in mm
WH 30 V 30
Tool holder WH for facing (WH 30-I-H27):

Tool holder Weld prep profile Holder height in mm
in mm
WH 30 I H27 Holder height

(H)
Tool holder WH for counterboring (WH 10-ID-14):
Max. length on the For working on the inner

Tool holder Counterbore angle
counterbore / bevel diameter
WH 10 ID 14
Do you need any support in finding the right weld prep tools? Then please contact us using the contact form on
page 43.
Accessories for machines

Tool holder WH WH12-I WH5-ID-14
With Torx screw. Combination possibilities of tool holder and multifunctional tools, see page 48.
MODEL WELD PREP HEIGHT HEIGHT CODE KG

PROFILE [MM] [INCH]
WH5-I I 10 0.394 790 085 230 0.005
WH4-I* I 10 0.394 790 085 234 0.033
WH12-I / short I 14 0.551 790 086 281 0.032
WH5-V-30 V/Y 790 085 236 0.015
WH12-V-30 / short V 790 086 282 0.036
WH12-V-37.5 / short V 790 086 283 0.035
WH5-U-20 U 790 085 228 0.014
WH5-ID-14 / 10 mm (0.394 in) deep ID 790 085 232 0.017
WH5-ID-45*** ID 790 086 218 0.055
WH10-ID-80*** ID 790 086 275 0.075
* Special tool holder for facing pipes in pipe plates.

** Adjustable tool holder WH for I-prep. Comes with adjustable tool holder, multifunctional tool MFW15-V/I-4 (Code 790 093 037), Torx screws and adjusting plates.
*** Special tool holder WH for cutting tubes from tube sheets.
Multifunctional tools MFW "High-Performance"

Two- and/or four-sided tool bits with high-performance protective coating against tool wear.
For high-alloy steel (stainless steel) low-alloy steel, carbon steel, aluminum and cast iron pipes.
MODEL VERSION FOR WALL THICKNESS WORKS WITH TOOL HOLDER / APPLICABLE CODE KG
[MM] [INCH] FOR WELD PREP PROFILE WITH
MFW5-U-2-R0.4 High-Performance max. 6 max. 0.236 WH5-I and WH5-U-20 radius 0.4 mm BRB 2 790 085 030 0.002
MFW5-U-2-R2 High-Performance max. 6 max. 0.236 WH5-I and WH5-U-20 radius 2 mm BRB 2 790 085 032 0.002
MFW4-I-2 High-Performance max. 4 max. 0.157 WH4-I-2 (special holder) BRB 2 790 085 031 0.002
Tool bits TB
Can only be used with the BRB 2 FullAuto.
With a width of only 4.5 mm (0.177 in) the tool bits are ideal for shortening heat exchanger pipes.
This allows even heat exchangers with minimal pipe spacing to be processed without problems.
Tool bits TB
The opposing tool holders or cutting edges furthermore ensure improved force transmission.
The corresponding tool retainer for tool bits is already included in the scope of delivery at the BRB 2 FullAuto.
At the BRB 2 it has to be ordered separately (see below).
MODEL WELD PREP PROFILE WORKS WITH WIDTH WIDTH PREP ANGLE CODE KG
[MM] [INCH] []
TB4.5I I BRB 2 / BRB 2 FullAuto 4.5 0.177 790 085 500 0.012
TB4.5V30 V BRB 2 / BRB 2 FullAuto 4.5 0.177 30 790 085 501 0.014
TB4.5V37.5 V BRB 2 / BRB 2 FullAuto 4.5 0.177 37.5 790 085 502 0.015
TB4.5V45 V BRB 2 / BRB 2 FullAuto 4.5 0.177 45 790 085 503 0.015
TB6REMOVE45 BRB 2 / BRB 2 FullAuto 6.0 0.236 45 790 085 504 0.012
Tool holder for tool bits TB

Already included in the scope of delivery of the BRB 2 FullAuto.
This tool retainer is available separately for the BRB 2.
Depending on the application (for example the processing of heat exchangers) the
use of tool bits (page 45) as well as the corresponding tool retainer is required.
This retainer can be mounted on the BRB 2 and BRB 2 FullAuto in just a few steps.
MODEL CODE KG
Tool holder for tool bits TB Tool holder for tool bits 790 085 510 0.235
Tool retainer for tool combinations WH/MFW

This tool retainer is available separately for the BRB 2 FullAuto.
Depending on the application, the use of conventional tool holders (see page 45) and
multifunctional tools (page 45) as well as the associated tool retainer is required. This
holder can be mounted on the BRB 2 and BRB 2 FullAuto in just a few steps.
Advantages:
Only one multifunctional tool required for different types of processing (beveling,
squaring), different pipe wall thickness and different pipe materials
High-performance coated tool bits with up to 4 cutting edges
Tool retainer for tool combinations
WH/MFW Up to 3 tools can be used simultaneously
MODEL CODE KG
Tool retainer for tool combinations WH/MFW 790 085 261 0.300
Balancer spring
For load-free hanging of BRB machines with a balancer. Ideal for series machining!
Using a balancer enables optimal machining results from relaxed and fatigue-free
work with longer work duration, and at the same time ensures more safety for the
user (machine is safeguarded from falling).
MODEL CODE KG
Balancer spring 832 030 002 3.800
Balancer spring
Hoist bracket
Designed for use with a hoist. BRB machines which have been manufactured up to
October 2009 can be retrofitted with this hoist bracket; all new models are already
equipped with the hoist bracket).
MODEL CODE KG
Hoist bracket for BRB 2 790 085 310 0.185
Hoist bracket
Bevel cutter heads for BRB 2 (V-/Y-prep)

Optimized work, smoother and steadier cutting. Including adjustable tool holder.
The bevel cutter heads can be replaced like a tool mounting plate. They are available
for several prep angles. The bevel cutter heads can be adapted to all machines (even
older models).
Scope of delivery:
2 Multifunctional tools (MFW-12-V/I-2, Code 790 086 060)

2 Tool bits (tool bit R4.5-I, Code 790 085 390) Bevel cutter heads for BRB 2
2 Torx screws
6 Threaded pins
3 Fastening screws each, M5x16
MODEL APPLICATION RANGE CODE KG

KIT 1 (ID MIN. OD MAX.) KIT 2 (ID MIN. OD MAX.)
Bevel cutter head 30 16 - 46 0.630 - 1.810 790 085 380
Bevel cutter head 37.5 16 - 36 0.630 - 1.420 790 085 381 0.316
Bevel cutter head 45 16 - 33 0.630 - 1.300 790 085 382 0.330
Bevel cutter head 37.5 19 - 39 0.750 - 1.540 790 085 384
Adjustable spacer
For BRB machines. The adjustable spacer ensures a constant and repeatable
depth machining of boiler pipes, etc. Flexibly adjustable.
MODEL CODE KG
Adjustable spacer for BRB 2 790 085 055 0.513 Adjustable spacer
Mobile air unit DWE 10

Lubricator and air filter adjustable pressure range 0-10 bar, flow max. 2.6 m3/min
(91.8 cfm). Air inlet side: 1/2 in clutch coupling (DIN 3481). Air outlet side: 1/2 in quick
coupling. Compatible with air hose 790 093 061.
MODEL CODE KG
Mobile air unit DWE 10 790 093 060 4.200
Air hose with quick coupling Mobile air unit DWE 10

To connect the BRB machine with the mobile air unit DWE 10.
Length: 4 m (157.5 in). ID: 19.1 mm (0.752 in). Air inlet side: 1/2 in quick coupling.
Air outlet side: 90 angle screw with 1/2 in quick coupling and a nipple to screw into
the speed regulation handle on BRB.
MODEL CODE KG
Air hose with quick coupling

Air hose with quick coupling 790 093 061 2.000
Cutting lubrication KSS-TOP

The water soluble, fully synthetic cooling fluid extends the tool life of the tool
bits. Contains no hazardous substances (no labeling requirements according to
GefStoffV1) and is well corrosion resistant. Developed conforming to drinking water
requirements according to DVGW work sheet W521 (thread cutting compounds for
drinking water installations) and basically complies with these specifications.
Is biologically degradable (OECD 302 B).

Cutting lubrication KSS-TOP Spray pump with 500 ml 790 060 226 0.630 Cutting lubrication KSS-TOP
Cutting lubrication KSS-TOP refill canister Canister with 10 l 790 060 227 11.000
Combination possibilities of tool holder WH and

multifunctional tools MFW for BRB machines
CODE TOOL HOLDER TORX SCREWS MULTIFUNCTIONAL TOOLS
Tools for "I-prep"

790 085 234 WH 4I 790 085 244 790 085 031 with R 0
790 085 230 WH 5I 790 093 224 790 085 030 with R 0.4
790 086 281 WH 12I / short 790 086 220 790 086 060 with R 1.2
Tools for "V-prep" and "Y-prep"

790 085 236 WH 5V30 790 093 224 790 085 030 with R 0.4
790 086 282 WH 12V30 / short 790 086 220 790 086 060 with R 1.2
790 086 283 WH 12V37.5 / short 790 086 220 790 086 060 with R 1.2
Tools for "U-prep"

790 085 228 WH 5U20 790 093 224 790 085 030 with R 0.4
Tools for "beveling / counterboring"

790 085 232 WH 5ID14 790 093 224 790 093 039 with R 0.4
790 093 406 WH 5ID14 790 093 224 790 093 039 with R 0.4
790 086 218 WH 5ID45 790 093 224 790 086 061 with R 0.4
790 086 275 WH 10ID80 790 086 220 790 086 062 with R 0.4
Application range of tool Application range of tool

holder for J-prep holders for counterboring
BRB 2 BRB 2 BRB 2 BRB 2
Mandrel 12.7 Mandrel 19 Counterboring Mandrel 12.7 Mandrel 19
WZT 51 WZT 51 WZT 51 WZT 51
Max. ID with a height of land 1 mm (0.039 in) Workable pipe inner diameter (0.5 mm / 0.020 in safe distance to mandrel)
ID max. ID min. ID max. ID min.
Code Description ID max. [mm] ID min. [mm] ID max. [mm] ID min. [mm] Code Description
[mm] [mm] [mm] [mm]
790 085 228 WH 5U20 34 15 38 21
790 085 232 WH 5ID14/ 10 mm deep 38 27 38 36
Abbreviations:
790 086 218 WH 5ID45 24 20* 37 24
WH = Tool holder
WZT = Tool support / Tool retainer Application range of tool holders for facing
790 086 275 WH 10ID80 41 37 41 43
*With diameter 20 mm: max. length of bevel 4 - 5 mm (0.157 in - 0.197 in).
Accessories for
Workshop & Site
Work benches, tool box, pipe vices,

deburring tool
Work benches
DIMENSIONS WORK BENCH, SMALL WORK BENCH, LARGE COLLAPSIBLE WORK BENCH
Work bench small Dimension (L x W x H) 120 x 75 x 85 cm 150 x 100 x 85 cm 100 x 70 x 85 cm
47.24 in x 29.53 in x 33.46 in 59.06 in x 39.37 in x 33.46 in 39.37 in x 27.56 in x 33.46 in
MODEL CODE KG
Work bench, small, collapsible, with 1 tool box support 790 052 001 64.000
Work bench, large*, collapsible, with 2 tool box supports 790 052 004 95.000
Collapsible work bench, load capacity: 650 kg 790 052 030 30.000
* while stock last
Collapsible work bench

Tool box
For mounting under the work benches Code 790 052 001 and 790 052 004.
DIMENSIONS TOOL BOX

Outside dimensions (L x W x H) 100 x 44 x 45 cm
39.37 in x 17.32 in x 17.72 in
Outside dimensions with handles (L x W x H) 100 x 46 x 45 cm
39.37 in x 18.11 in x 17.72 in
Tool box
MODEL CODE KG
Tool box 790 052 101 50.000
Pipe vices
APPLICATION RANGE CHAIN PIPE VICE CHAIN PIPE VICE WITH COLLAPSIBLE
E XTENSION ROLLER CHAIN WORK BENCH
Tube OD Up to 165 mm Up to 230 mm 20 - 250 mm
Up to 6.496 in Up to 9.055 in 0.8 in - 9.8 in
Chain pipe vice
MODEL CODE KG
Chain pipe vice, complete with pipe support 790 052 201 5.500
Extension roller chain 790 052 859 0.870
Bench vice for plastic and stainless steel pipes 790 052 231 5.500
Spare belt (930 x 28 mm / 36.6 x 1.1 inch) for bench vice 790 052 247 0.100
Bench vice for plastic and stainless steel Deburring tool

pipes
APPLICATION RANGE DEBURRING TOOL
Tube OD max. 54 mm
2.126 in
Tube ID max. 10 mm
0.394 in
MODEL CODE KG
Deburring tool
Deburring tool 790 052 052 0.455
Orbital Welding Power
Supplies & Accessories
Orbital Welding
ORBIMAT CA
Simple and convenient
Intuitive operator
operation with intuitive,
interface
ergonomic user interface.
ORBIMAT 165 CA
ORBIMAT 300 CA
Integrated, folding 10.5 in

display and printer
Automatic programming
and multilingual menu
navigation via color display
ORBITAL WELDING POWER SUPPLIES

Compact power supplies for automated TIG orbital welding with a currently unique
operating concept and a whole series of other special technical features.
When paired with an ORBITALUM orbital weld head, the user has the most extremely
innovative and economical orbital welding system on the market.
In addition to default welding parameters Other technical refinements of the ORBIMAT CA use of closed weld heads, is also unique on the
using the tube diameter, wall thickness, include softkeys for essential, high-level and market. Before the start of the welding process,
material, and welding gas, all O RBIMAT CA quick-action commands such as "Start/Stop". The inert gas is fed from the pressure reducer
models also include a FLOW FORCE function integrated RTOS (Real Time Operating System) through a second duct for inert gas into the
to reduce the pre-flow gas time when the has the advantage that not even a direct, abrupt chamber of the weld head and the undesired
weld heads are closed. Optionally the BUP shutdown of the system will lead to any problems. oxygen is rinsed out abruptly; the ORBIMAT
control function with controllable, position- This is particularly important in areas where power power supply automatically detects and takes
dependent tube internal pressure control is consistency is problematic. The RTOS always focuses into account for the course of the process any
also available. on the steering and control of the welding process, connected system components, from the sealed
which is ultimately crucial for the quality of the weld. or open weld head with automatic control of the
The operating concept for the power supply arc clearance* (AVC = Arc Voltage Control) and/
is quite different from the standard operating The optional, innovative BUP (Backup Pressure or the integrated oscillation of the torch* (OSC
variants available on the market: The operator Control) control upgrade regulates the pressure = Oscillation) through to the oxygen analysis
guidance with a display and single-knob operation of the forming gas in the tube on a sector unit. In contrast to conventional orbital welding
originates from the automotive manufacturing basis, depending on the torch setting. This unit power controllers, the setting and controlling of
sector and has become tried and tested worldwide counteracts the gravity of the welding gas pool, the torch clearance with regard to the weld seam
in the "information entertainment systems" in guaranteeing an even weld seam. is carried out directly via the arc clearance,
modern luxury vehicles. The main advantage without the need for any further manual
of this is that the gaze of the operator remains Moreover, the Flow Force function, which corrections.
focused on the screen. decisively shortens the work process through the *ORBIMAT 300 AVC/OSC only
Orbital Welding
Orbital welding power supplies
ORBIMAT CA
Features, application range, technical data, see page 52.
Scope of delivery:
ORBIMAT 165 CA
1 Orbital welding power supply of the ORBIMAT CA series
1 Hose connection set ORBIMAT (Code 875 030 018)
1 Dummy plug for remote control socket (Code 875 050 006))
1 Bottle of OCL-15 coolant, 2 liters (Code 875 030 015) (165 CA only)
1 External keyboard (Code 875 012 075)
2 Keys for the key switch (for reordering of 1 key: Code 875 012 058)
1 Operating instructions with calibration certificate
1 QuickStart guide

WEIGHT WEIGHT
KG KG
ORBIMAT 165 CA Wide-Range 90 - 260 V, 50/60 Hz, 1 phase 871 000 001 26.000 41.000
ORBIMAT 300 CA 400 V +/ 15%, 50/60 Hz, 3 phase 872 000 001 33.000 48.000
ORBIMAT 300 CA AVC/OSC 400 V +/ 15%, 50/60 Hz, 3 phase 872 000 002 37.300 53.000
ORBIMAT 300 CA
Accessories (available option):

ORBICAR W trolley with integrated water cooling, see page 54
ORBICAR S trolley, see page 54
ORBITWIN switching device, see page 54
Remote control with cable, see page 55
Soft-/Hardware package, see page 55
BUP control box (purging gas pressure regulator), see page 54
ORBmax residual oxygen meter, see page 90
TIG manual welding torch, see page 14
Pressure regulator, see page 93
ORBIMAT 300 CA AVC/OSC
ACCESSORIES (available option): TECHNICAL DATA 165 CA 300 CA 300 CA AC/DC 300 CA AVC/OSC
ORBICAR W trolley with integrated water Code 871 000 001 872 000 001 877 000 001 872 000 002
cooling Connection voltage Wide-Range 90 - 260 V, 400 V +/ 15%, 400 V +/ 15%, 400 V +/ 15%,
ORBICOOL ACTIVE compressor cooling device 50/60 Hz, 1 phase 50/60 Hz, 3 phase 50/60 Hz, 3 phase 50/60 Hz, 3 phase
ORBICAR S trolley
Control range 2 - 165 A 5 - 300 A 5 - 300 A 5 - 300 A
(Connection voltage > 160 V) 2 - 110 A
ORBITWIN switching device
Remote control with cable Power-on time 30% at 165 A 40% at 300 A 40% at 300 A 40% at 300 A
Soft-/Hardware package 100% at 120 A 60% at 260 A 60% at 260 A 60% at 260 A
BUP control box (purging gas pressure 100% at 220 A 100% at 220 A 100% at 220 A
regulator) Dimensions 510 x 360 x 220 mm 530 x 400 x 400 mm 540 x 420 x 440 mm 540 x 420 x 440 mm
ORBmax residual oxygen meter 20.1 in x 14.2 in x 8.7 in 20.9 in x 15.7 in x 15.7 in 21.3 in x 16.5 in x 17.3 in 21.3 in x 16.5 in x 17.3 in
Pressure regulator
TIG manual welding torch for ORBIMAT
Orbital Welding
Accessories for ORBIMAT

ORBICAR W trolley with integrated water cooling
The ORBICAR W trolley is the perfect accessory for the Orbitalum 300 A power
supplies due to the integrated water cooling. Beside the water coolant, the trolley is
equipped with a practical holder for gas bottles.
The tank already contains 8 liters (2.11 gal) of the OCL-15 coolant at delivery
(see page 56).
TECHNICAL DATA ORBICAR W TROLLEY

Water tank contents 8 l / 2.11 gal
ORBICAR W trolley with integrated water cooling Cooling type Convection cooling
Dimensions (L x W x H) 107 x 52.5 x 113 cm
42.1 in x 20.7 in x 44.5 in
MODEL WORKS WITH ORBIMAT CODE KG

ORBICAR W trolley with integrated 300 CA, 300 CA AC/DC, 300 CB, 884 000 002 58.200
water cooling 300 CA AVC/OSC
ORBICAR W trolley with integrated 165 CA*, 165 CB* 884 000 004 58.200
water cooling*
* ORBIMAT 165 power sources must be retrofitted at the factory
ORBITWIN 165CA switching device
ORBITWIN switching devices
To increase productivity, the switching unit ORBITWIN is available which allows the
alternately operation with 2 weld heads on the ORBIMAT.
The previously assigned program is recalled automatically when the start key of
the weld head is actuated. The weld head that is not being used is locked and can
be prepared for the next welding operation
Including all connecting cables and hoses.
ORBITWIN 300CA switching device MODEL WORKS WITH ORBIMAT CODE KG

ORBITWIN 165 CB switching device 165 CB 860 000 001 8.800
ORBITWIN 165 CA switching device 165 CA 861 000 001 8.800
ORBITWIN 300 switching device 300 CA, 300 CA AC/DC, 300 CB 876 000 001 8.800
ORBICAR S trolley
The ORBICAR S is a practical trolley with storage shelf and an option of securing a
gas cylinder. The ORBICAR S trolley can be combined with all power supplies of the
ORBIMAT series. This trolley is often used in combination with the ORBITALUM 165
A orbital welding power supplies.
TECHNICAL DATA ORBICAR S TROLLEY

Dimensions (L x W x H) 107 x 52.5 x 113 cm
42.1 in x 20.7 in x 44.5 in
MODEL CODE KG
ORBICAR S trolley
ORBICAR S trolley 884 000 001 19.100
BUP control box

The power supplies of the ORBIMAT CA series offer the option in conjunction with
+ the BUP control attachment (BUP = Backup Pressure Control) to adjust the forming
gas pressure in the inner tube via a pressure sensor, which compensates almost
entirely the often undesirably occurring of the seam weld into the sump position.
At the same time, the gas pressure is modified automatically during welding by the
system between a programmable minimum and maximum value depending on the
position of the electrodes.
Including ORBIPURGE forming set for tube ID 12 - 110 mm (0.472 in - 4.331 in), see
BUP control box (incl. ORBIPURGE forming set) page 92.
MODEL WORKS WITH ORBIMAT CODE KG

BUP control box 165 CA, 300 CA 886 000 001 2.700
Orbital Welding
Software/Hardware package
Compatible with all ORBIMAT orbital welding power supplies.
For external programming and data documentation, consisting of:
1 CompactFlash card for transferring data between the machine and PC.
For storing weld data protocols or for extending the program memory.
Capacity to store over 5.000 welding programs.
1 USB card reader for exporting the CompactFlash card on the PC.
Software ORBIPROG_CA. ORBIPROG_CA software allows programs and protocols
to be stored on the PC. The parameters of the CA programs can be edited using
the software and can be transferred back to CA models and used there after
processing. Additionally, programs from C-series machines (e.g. OM 160 C) can
be converted to CA format with the help of software. The parameters of the CA
programs can be edited using the software and can be transferred back to CA
models and used there after processing. Soft-/Hardware package
MODEL CODE KG
Soft-/Hardware package 875 050 003 0.488
CompactFlash Card
For storing weld data protocols or for extending the program memory.
1 CompactFlash Card is already included in the scope of delivery of the Soft-/
Hardware package.
CompactFlash Card
Capacity to store over 5.000 welding programs.
MODEL CODE KG
CompactFlash Card 875 012 056 0.010
Remote control with cable

Compatible with all ORBIMAT orbital welding power supplies.
1 remote control with cable is already included in the scope of delivery of the
O RBIMAT 300 CA AVC/OSC.
The remote control is not required when working with enclosed orbital weld heads.
MODEL CABLE LENGTH CABLE LENGTH CODE KG

[M] [INCH] Remote control with cable
Remote control with cable 7.5 24.6 875 050 001 1.350
Orbital Welding
Consumables for ORBIMAT
Paper rolls and ribbon cartridges

For integrated system printer. Compatible with all ORBIMAT orbital welding power
supplies.
1 paper roll and 1 ribbon cartridge are already included in the scope of delivery of
the ORBIMAT orbital welding power supplies.
MODEL CODE KG
Paper rolls for integrated printer, pack of 3 875 050 017 0.150
Paper rolls and ribbon cartridges for integrated printer Ribbon cartridge for integrated printer CA 875 030 004 0.010
Ribbon cartridge for integrated printer CB 875 030 002 0.020
OCL-15 coolant
Anti-freeze pre-mix for ORBIMAT power supplies and cooling units to avoid freezing
of the cooling water. Applicable up to 15 C (5 F) outside temperature.
Increased service life of components of the cooling system through very high
corrosion protection and high pH-value. For even better ignition characteristics due
to low conductivity. Clear coolant liquid.
Works with ORBICAR W, ORBICOOL ACTIVE, ORBIMAT 165 CB and 165 CA.
OCL-15 coolant
1 can is already included in the scope of delivery of the ORBIMAT 165 CA orbital
welding power supply.

OCL-15 coolant Canister with 2 l (67.6 fl oz) 875 030 015 2.220
Hose connection set ORBIMAT

1 hose connection set is already included in the scope of delivery of the ORBIMAT
orbital welding power supplies.
Set, consisting of:

Teflon gas hose
Ear clamps with insert
Hose clips 3/8 in
Water hose for tank ventilation
Hose connection set ORBIMAT
Gas input connector
Swivel nuts 3/8 in
Hose clips 1/4 in
Swivel nuts 1/4 in
Funnel
MODEL CODE KG
Hose connection set ORBIMAT 875 030 018 0.445
Other accessories for orbital welding

ESG tungsten grinders, see page 86
ORBIPURGE forming set, see page 92
Pressure regulator, see page 93
Inspection set, see page 93
WS2 tungsten electrodes, see page 93
TIG manual welding torch for ORBIMAT, see page 14
Enclosed Orbital
Weld Heads
Orbital Welding
Overview enclosed orbital weld heads

Tube OD [in] 0 .118in .5in .75in 1.5in 3.03in 4.53in 6.69in
OW12 3-12.7
WELDHEAD MODELS
OW19 3-19.05
OW38S .118-1.5in (3-38.10mm)
OW76S .24-3.03in (6-77mm)
OW115S .787-4.53in (20-115mm)
OW170 1.97-6.69in (50-170mm)
Tube OD [mm] 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170
Electrode 17.0
4.9 34
7.2
34.0
102.5
R26 95 19
75.9 24.5
19.6
66.4
14.5 R50 55
-R36.5
102.5
29.7 32.7
47.5
357.2
ORBIWELD 12 ORBIWELD 19 71.2 34

Elektrode 19.0
28 ORBIWELD 38S
38
145.8 22.1
R45 135 8 235
70
11.75
R70 78.5
Electrode-
146 117 Position
35 331
67.3
29.6
436 172
15
140.5
382.6
478 585
376 436
71.2
34
46
ORBIWELD 76S ORBIWELD 115S ORBIWELD 170
Enclosed weld heads ORBIWELD / ORBIWELD S

Model OW 12 OW 19 OW 38S OW 76S OW 115S OW 170
Code 821 000 001 822 000 001 826 000 001 827 000 001 828 000 001 825 000 001
Tube [mm] 3 - 12.7 3 - 19.05 3 - 39 6 - 77 20 - 115 50 - 170
[inch] 1
/8 - 5 1
/8 - 7.5 1
/8 - 1.5 -3 - 4.5 2-6
Rotor [mm] 40 58 82 122 191 252
[inch] 15.75 22.83 32.28 48.03 75.2 99.21
Orbital Welding
ORBIWELD replacement tungsten electrode chart

ORBIWELD 12 Tungsten ORBIWELD 76S Tungsten
TUBE OD (IN) TUBE OD (MM) PART NUMBER TUBE OD (IN) TUBE OD (MM) PART NUMBER
.125 in 3.175 mm TC 04-0500-010 .250 in 6.35 mm TC 06-2050-020
.250 in 6.35 mm TC 04-0450-010 .375 in 9.525 mm TC 06-2000-020
.375 in 9.525 mm TC 04-0400-010 .500 in 12.7 mm TC 06-1950-020
.500 in 12.7 mm TC 04-0350-010 .625 in 15.875 mm TC 06-1900-020
.750 in 19.05 mm TC 06-1800-020

ORBIWELD 19 Tungsten 1.0 in 25.4 mm TC 06-1700-020
TUBE OD (IN) TUBE OD (MM) PART NUMBER
1.5 in 38.1 mm TC 06-1450-020
.125 in 3.175 mm TC 06-0900-020
2.0 in 50.8 mm TC 06-1200-020
.250 in 6.35 mm TC 06-0800-020
2.5 in 63.5 mm TC 06-0950-020
.375 in 9.525 mm TC 06-0750-020
3.0 in 76.2 mm TC 06-0700-020
.500 in 12.7 mm TC 06-0700-020
.625 in 15.875 mm TC 06-0650-020

ORBIWELD 115S Tungsten
.750 in 19.05 mm TC 06-0550-020 TUBE OD (IN) TUBE OD (MM) PART NUMBER
1.0 in 25.4 mm TC 06-3050-020

ORBIWELD 38S Tungsten 1.5 in 38.1 mm TC 06-2800-020
TUBE OD (IN) TUBE OD (MM) PART NUMBER
2.0 in 50.8 mm TC 06-2550-020
.125 in 3.175 mm TC 06-1350-020
2.5 in 63.5 mm TC 06-2300-020
.250 in 6.35 mm TC 06-1300-020
3.0 in 76.2 mm TC 06-2050-020
.375 in 9.525 mm TC 06-1200-020
4.0 in 101.6 mm TC 06-1550-020
.500 in 12.7 mm TC 06-1150-020
4.5 in 114.3 mm TC 06-1300-020
.625 in 15.875 mm TC 06-1100-020
.750 in 19.05 mm TC 06-1050-020

ORBIWELD 170 Tungsten
1.0 in 25.4 mm TC 06-0900-020 TUBE OD (IN) TUBE OD (MM) PART NUMBER
1.5 in 38.1 mm TC 06-0650-020 2.0 in 50.8 mm TC 06-3750-020
2.5 in 63.5 mm TC 06-3500-020
3.0 in 76.2 mm TC 06-3250-020
4.0 in 101.6 mm TC 06-2750-020
4.5 in 114.3 mm TC 06-2500-020
6.0 in 152.4 mm TC 06-1750-020
6.625 in 168.275 mm TC 06-1450-020
Rotor Tube
FORMULA: Electrode length =
2
Electrode interval (generally 1.5 mm) 3
Orbital Welding
ORBIWELD 12, ORBIWELD 19

The 3-part clamping
mechanism ensures
that the head can
be clamped even in
the most confined
spaces
OW 12
OW 12 and OW 19:
Optimal for applications
where space is very
restricted OW 19
MICRO WELD HEADS

Extremely narrow design and yet highly durable thanks to intensive water cooling system:
The small dimensions of the OW 12 and OW 19 weld heads make it ideal for applications where space
is very restricted, such as the semiconductor industry, aerospace, pharmaceutical industry as well as the ultra pure
water supply sectors. Particularly suitable for welding all common microfittings.
ORBIWELD 12: ORBIWELD 19:

With its extremely compact design and Extremely narrow clamping cartridges (Type The 3-part clamping mechanism ensures that
different clamping cartridges, the OW 12 "A") for welding microfittings and for other the head can be clamped in the most confined
microweld head offers a unique versatility applications with very limited clamping lengths spaces, as even when open no parts protrude
and a quick power-on time new for weld heads Wide clamping cartridge (Type "B") with beyond the contour of the head. Equally, an
of this size due to the water coolant system exchangeable clamping shells for standard exact alignment, with no misalignment is
Quick change system for clamping shells applications guaranteed with the parts to be welded
All the important commands for welding The removable clamping cartridge enables All the important commands for welding can
can be transmitted to the power supply accurate alignment with the parts to be be transmitted to the power supply via a
via a control panel built into the robust welded, even where there is very little space control panel built into the robust and durable
and durable aluminum handle, so that no aluminum handle, so that no additional remote
additional remote control is required control is required
Possible applications OW 12: Microfitting-to-microfitting Microfitting-to-tube Tube-to-tube Advantages

Clamping cartridges, High flexibility thanks to
x x x
Type "A" (narrow) narrow design
Clamping cartridges, Low cost due to exchangeable
x
Type "B" (wide) clamping inserts
Clamping cartridges, Form-closed fastening of
x x x
Type "C" (microfittings) microfittings for precise alignment
Orbital Welding
Micro weld heads OW

Features and technical data, see page 60.
OW 12 with wide clamping cartridge (Type "B")
Scope of delivery: and exchangeable clamping inserts
1 Micro weld head ORBIWELD 12 or ORBIWELD 19
1 Durable storage and shipping case
1 Tool set
1 Operating instructions and spare parts list
Clamping cartridges and clamping inserts are not included in the scope of delivery
(see page 62).
MODEL CODE MACHINE WEIGHT KG SHIPPING WEIGHT KG

Micro weld head OW 12 821 000 001 5.700 11.000
Micro weld head OW 19 822 000 001 7.500 14.800
APPLICATION RANGE ORBIWELD 12 ORBIWELD 19

Code 821 000 001 822 000 001
Tube OD, min. - max. 3.0 - 12.7 mm (0.118 in - 0.500 in) 3.0 - 19.05 mm (0.118 in - 0.750 in)
OW 12 with narrow clamping cartridge (Type "A")
Electrode 1.0 mm (0.039 in) 1.0 / 1.6 mm (0.039 in / 0.063 in)
Weight 5.7 kg (12.6 lbs) 7.5 kg (16.5 lbs)
Shipping Weight 11.0 kg 14.8 kg
Hose package length 7.5 m (24.6 ft) 7.5 m (24.6 ft)
SCOPE OF DELIVERY
Including: Accessories (available option):
1 Micro weld head ORBIWELD 12 or ORBIWELD 19 Clamping cartridges for OW 12, Type "A" (narrow)
1 Durable storage and shipping case Clamping cartridge for OW 12, Type "B" (wide)
1 Tool set Clamping inserts for OW 12, Type "B" (wide)
1 Operating instructions and spare parts list Clamping cartridges for OW 12, Type "C"
Clamping inserts for OW 19
ESG tungsten grinders ORBIWELD 19
ORBmax residual oxygen meter
ORBIPURGE forming set
Hose package extensions
Inspection set
WS2 tungsten electrodes
ORBIWELD 12 DIMENSION
A1 A2 B C D E F G H I J K
Overall mm 4.25 3.75 7.62 73.00 36.50 27.50 49.00 253.00 59.00 26.00 30.00 59.00
Dimension
in 0.17 0.15 0.30 2.87 1.44 1.08 1.93 9.96 2.32 1.02 1.18 2.32
mm 6.35 5.85 12.20
A
in 0.25 0.23 0.48
Cartridge Type
mm 15.60 15.10 30.70

B
in 0.61 0.59 1.21
mm 22.79 21.91 44.70
C
in 0.90 0.86 1.76
ORBIWELD 19 DIMENSION
A1 A2 B C D E F G H I J K
mm 12.00 12.00 34.00 66.00 33.00 35.20 45.00 312.00 76.00 34.00 35.00 71.00
Overall
Dimension in 0.47 0.47 1.34 2.60 1.30 1.39 1.77 12.28 2.99 1.34 1.38 2.80
mm 12.80 11.70 24.50

Clamping Insert
S
in 0.50 0.46 0.97
Type
mm 16.50 17.50 34.00

W
in 0.65 0.69 1.34
Orbital Welding
Clamping cartridges for OW 12, Type "A" (narrow)

Clamping cartridges with a total width of only 12.2 mm (0.48 in) can be supplied for
welding of microfittings and other applications with very limited clamping lengths
(Type "A").
For type "A" a separate clamping cartridge is required for each tube diameter.
Clamping cartridges for OW 12, Type "A" (narrow)
MODEL TUBE OD TUBE OD CODE KG

MM INCH
Clamping cartridge for OW 12, Type "A" (narrow) 3.00 0.118 821 050 301
Clamping cartridge for OW 12, Type "A" (narrow) 3.18 0.125 821 050 302 0.050
Clamping cartridge for OW 12, Type "B" (wide)

When using the exchangeable clamping cartridges, Type "B", one set of clamping
inserts is required in addition for each tube diameter.
MODEL CODE KG
Clamping cartridge for OW 12, Type "B" (wide) Clamping cartridge for OW 12, Type "B" (wide) 821 050 002 0.095
ENCLOSED ORBITAL WELD HEADS
Orbital Welding
Clamping inserts for OW 12, Type "B" (wide)

Made of aluminum.
Can only be used in connection with the clamping cartridges, Type "B".
One set of clamping inserts consists of 4 individual parts (2 inserts each side).
MODEL TUBE OD TUBE OD CODE KG

MM INCH
Clamping insert for OW 12, Type "B" (wide), 4 pcs. 3.00 0.118 821 002 220
Clamping inserts for OW 12, Type "B" (wide), 4 pcs.
Clamping insert for OW 12, Type "B" (wide), 4 pcs. 4.00 0.157 821 002 224 0.054
Clamping cartridges for OW 12, Type "C" (microfittings)

Form-closed fastening of microfittings for precise alignment.
When using the clamping cartridges, Type "C" for microfittings, one set of c lamping
inserts is required in addition for each tube diameter.
Possible welding applications:
Microfitting-to-microfitting
Microfitting-to-tube
Tube-to-tube
MODEL TUBE OD TUBE OD CODE KG Clamping cartridges for OW 12, Type "C" (microfittings)
MM INCH
Clamping cartridges for OW 12, Type "C" (microfittings) 3.18 0.125 821 050 029
Clamping cartridges for OW 12, Type "C" (microfittings) 6.35 0.250 821 050 030 0.070
Orbital Welding
Clamping inserts for OW 19

Made of stainless steel.
One set of clamping inserts consists of 6 individual parts (3 inserts each side).
Type "W" (wide) for standard applications.

Type "S" (small) for applications in extremely conditions with low clearances.
Clamping insert for OW 19 "W" (wide) 6 pcs.
MODEL TUBE OD TUBE OD TYPE "W" (WIDE) TYPE "S" (SMALL)

MM INCH CODE KG CODE KG
Clamping insert for OW 19, 6 pcs. 3.00 0.118 822 002 120 822 002 320
Clamping insert for OW 19, 6 pcs. 4.00 0.157 822 002 124 822 002 324 0.044
Clamping insert for OW 19, 6 pcs. 6.00 0.236 822 002 128 0.090 822 002 328 0.043
Clamping insert for OW 19 "S" (small) 6 pcs. Clamping insert for OW 19, 6 pcs. 6.35 0.250 822 002 129 0.094 822 002 329 0.043
Clamping insert for OW 19, 6 pcs. 15.88 0.625 822 002 157 0.071 822 002 357

Hose package extensions, see page 92
Orbital Welding
ORBIWELD 38S, 76S, 115S

Secure clamping of the
parts to be welded without
misalignment
OW 38S OW 76S OW 115S
Combined with a power source of the ORBIMAT CA series

this welding system offers maximum precision

E a si e r to h a n d l e, m o re e co n o m i c a l , m o re ef fe c tive e n cl o s e d TI G o r b ita l we l d i n g h e a d s
with o u t s ta n d i n g ch a ra c te r is ti c s : T h e O R B IW ELD " S" s e r i e s fro m O r b ita l u m co nvi n ce s by it s
ex tre m e ly n a r row d e si g n a n d h i g h d u ra b il it y by it s ef f i ci e nt i nte g rate d wate r co o l i n g s ys te m .
The small dimensions of the O RBIWELD FEATURES:

"S" series make it ideal for applications Thanks to the extremely narrow design, parts Cost-effective clamping inserts
where space is very restricted, such as the with short straight welding lengths can also Durable clamping connections in combination
pharmaceutical and chemical industry, the be processed with clamping inserts available for all tube
semiconductor, food and beverage industry High-quality, rugged housing and handle parts dimensions guarantee that the parts to
as well as aerospace. High durability due to completely water- be welded are clamped securely without
cooled weld head housing misalignment
All enclosed orbital weld heads of the ORBIWELD Highly flexible hose package (Length: 7.5 m/ Comprehensive and customer-specific range
series are made from strong, durable materials 24.6 ft) with strain relief to the power supply of accessories
of the finest quality and are characterized by All the important commands for welding can NEW: A folding cover at the weld head enables
their unique water cooling system. be transmitted to the power supply via a to test and/or to readjust the electrode
control panel built into the robust and durable position before the welding procedure
The appropriate high-grade, functional and long- aluminum handle, so that no additional
lasting clamping inserts are lasting longer than remote control is required
the inserts of many competitors. Tool-Free Quick change system for clamping
The inserts are available in small and wide inserts that engages and releases smoothly
design and easily and quickly insert-able into
the weld heads.
Orbital Welding
Enclosed orbital weld heads OW S

ORBIWELD 38S, ORBIWELD 76S, O
RBIWELD 115S
Clamping inserts are not included in the scope of delivery (see page 69).
APPLICATION RANGE ORBIWELD 38S ORBIWELD 76S ORBIWELD 115S

Code 826 000 001 827 000 001 828 000 001
ORBIWELD 38S Tube OD, min. - max. 3 - 38.1 mm 6 - 77 mm 20 - 115 mm

1/8 in - 1.5 in 1/4 in - 3.0 in 3/4 in - 4.5 in
Electrode 1.6/2.4 mm 1.6/2.4 mm 1.6/2.4 mm
.063 in/.094 in .063 in/.094 in .063 in/.094 in
Weight 9 kg 9.4 kg 13 kg
19.8 lbs 20.7 lbs 28.7 lbs
Shipping Weight 16.5 kg 16.9 kg 18.6 kg
Hose package length 7.5 m 7.5 m 7.5 m

24.6 ft 24.6 ft 24.6 ft
SCOPE OF DELIVERY
Including: Accessories (available option)s:
1 Enclosed orbital weld head Clamping inserts, small and wide Table mounts
OW 38S, OW 76S or OW 115S Spare pressure pieces ESG tungsten grinders
ORBIWELD 76S 1 Durable storage and Plastic case for clamping inserts ORBmax residual oxygen meter
shipping case Cavity inserts for moldings ORBIPURGE forming set
1 Tool set Inserts for elbow welding Hose package extensions
1 Operating instructions T-piece clamping shells Inspection set
and spare parts list Electrode adapters WS2 tungsten electrodes
ORBIWELD 38S DIMENSIONS

A1 A2 B C D E F G H I J K L
mm 17 17 34 112 47.5 47 144 357 95 34 55 71 110

Overall
Dimension
ORBIWELD 115S in 0.67 0.67 1.34 4.41 1.87 1.85 5.67 14.06 3.74 1.34 2.17 2.80 4.33
Clamping Insert
mm 17.50 17.50 35.00

[2 Pair]
in 0.69 0.69 1.38

Type
B
A1 A2
C
A1 A2 B C D E F G H I J K L
mm 19.00 19.00 38.00 159.00 67.50 66.00 187.00 400.00 135.00 34.00 55.00 71.00 153.00
D Overall
L Dimension
in 0.75 0.75 1.50 6.26 2.66 2.60 7.36 15.75 5.32 1.34 2.17 2.80 6.02
E
Clamping
mm 21.00 21.00 42.00

[2 Pair]
Insert
Type
F in 0.83 0.83 1.65

J
G A1 A2 B C D E F G H I J K L
mm 22.75 21.25 44.00 220.00 104.00 102.00 244.00 480.00 208.00 44.00 55.00 102.00 216.00
Overall
Dimension
in 0.90 0.84 1.73 8.66 4.09 4.02 9.61 18.90 8.19 1.73 2.17 4.02 8.50
mm 25.75 24.25 50.00

Type "S"
Clamping Insert Type
in 1.01 0.96 1.97

I
K
mm 45.75 44.25 90.00
Type "W"
H
[2 Pair]
in 1.80 1.74 3.54
Orbital Welding
ORBIWELD 115, 170

ORBIWELD weld heads are OW 115
working continuously even
at high welding currents
and intensive loads
OW 170

The ORBIWELD series is characterized by very high thermal resistance. It is therefore particularly suitable
for applications in the chemical, pharmaceutical, food and beverage industry, where ever greater
demands are made on the closed weld heads by ever greater tube diameters and wall thicknesses.
Coolant channels running through the entire FEATURES:

weld head body ensure an excellent heat
dissipation that enable the ORBIWELD weld Quick change system for clamping inserts All the important commands for welding
heads to work continuously even at high that engages and releases smoothly without can be transmitted to the power supply
welding currents and intensive load. any tools via a control panel built into the robust
High durability due to completely water- and durable aluminum handle, so that no
The closed design of the ORBIWELD series and cooled weld head housing additional remote control is required
the gas management system of the head ensure Durable clamping connections in combination High-quality, rugged housing and handle
a permanent infiltration of the weld seam during with clamping inserts available for all tube parts
welding with inert gas, guaranteeing seams that dimensions guarantee that the parts to Highly flexible hose package (Length: 7.5 m/
are very low in welding colors. be welded are clamped securely without 24.6 ft) with strain relief to the power supply
misalignment Cost-effective clamping inserts
Comprehensive and customer-specific range
of accessories
Orbital Welding
APPLICATION RANGE ORBIWELD 115 ORBIWELD 170
Code 824 000 001 825 000 001
Tube OD, min. - max. 20 - 115 mm 50 - 170 mm

3/4 in - 4.5 in 2 in - 6 in
Electrode 1.6/2.4 mm 1.6/2.4 mm
.063 in/.094 in .063 in/.094 in
Weight 15.1 kg 20.7 kg
33.28 lbs 45.63 lbs
Hose package length 7.5 m 7.5 m
24.6 ft 24.6 ft
SCOPE OF DELIVERY
ORBIWELD 115
Including: 1 Enclosed orbital weld head OW 115 or OW 170
1 Durable storage and shipping case (Code 821 030 001)
1 Tool set
Accessories Clamping inserts, small and wide
(available option): Plastic case for clamping inserts
Cavity inserts for moldings
Inserts for elbow welding
T-piece clamping shells
Electrode adapters
Table mounts
ESG tungsten grinders
ORBmax residual oxygen meter
Pressure regulator
Inspection set
ORBIWELD 170
ORBIWELD 115 DIMENSION CLAMPING INSERT CLAMPING INSERT

TYPE "S" TYPE "W" B
[2 PAIRS] [2 PAIRS] C A1 A2
[MM] [INCH] [MM] [INCH] [MM] [INCH]
Dimension "A1" 30.00 1.181 32.00 1.260 52.00 2.047
Dimension "A2" 30.00 1.181 32.00 1.260 52.00 2.047
Dimension "B" 60.00 2.362 64.00 2.520 105.00 4.134
Dimension "C" 260.00 10.236 D
Dimension "D" 115.00 4.528 L
Dimension "E" 102.00 4.016
Dimension "F" 275.00 10.827
E
Dimension "G" 498.00 19.606
Dimension "H" 215.00 8.465
Dimension "I" 50.00 1.969
Dimension "J" 67.00 2.638
F
Dimension "K" 88.00 3.465 J
Dimension "L" 250.00 9.843
ORBIWELD 170 DIMENSION CLAMPING INSERT CLAMPING INSERT G

TYPE "S" TYPE "W"
[2 PAIRS] [2 PAIRS]
[MM] [INCH] [MM] [INCH] [MM] [INCH]
Dimension "A1" 30.00 1.181 32.00 1.260 50.00 1.969
Dimension "A2" 41.00 1.614 43.00 1.693 61.00 2.402
Dimension "B" 70.00 2.756 72.00 2.835 110.00 4.331
Dimension "C" 345.00 13.583
Dimension "D" 160.00 6.299
Dimension "E" 140.00 5.512
Dimension "F" 365.00 14.370
Dimension "G" 585.00 23.031
I
Dimension "H" 285.00 11.220 K
Dimension "I" 50.00 1.969 H
Dimension "J" 67.00 2.638
Dimension "K" 88.00 3.465
Dimension "L" 332.00 13.071
Orbital Welding
Enclosed orbital weld heads OW

Scope of delivery:
1 Enclosed orbital weld head OW 115 or OW 170

1 Durable storage and shipping case ORBIWELD 115
1 Tool set
Clamping inserts are not included in the scope of delivery (see page 69).
MODEL CODE MACHINE SHIPPING

WEIGHT WEIGHT
KG KG
Enclosed orbital weld head OW 115 824 000 001 15.100 22.600
Enclosed orbital weld head OW 170 825 000 001 20.700 36.200

Clamping inserts for ORBIWELD S and ORBIWELD, see page 69 ORBIWELD 170
Plastic case for clamping inserts, see page 72
Cavity inserts for moldings, see page 73
Inserts for elbow welding, see page 74
T-piece clamping shells, see page 73
Electrode adapters, see page 74
Table mounts, see page 75
Accessories for ORBIWELD S & ORBIWELD
Clamping inserts for ORBIWELD S and ORBIWELD

Made of aluminum. 1 set of clamping inserts consists of 2 parts for 1 clamping side.
2 clamping inserts (= 4 parts) are required for each tube dimension.

For the ORBIWELD 115, 115S and 170 you can choose between wide "W" and small
"S" clamping inserts which can be combined with one another as desired.
For clamping insert blanks which can be drilled by customer to specific diameters,
see page 72.
Clamping insert Clamping insert Clamping insert "S" (small)

for OW 38S, 2 pcs. for OW 76S, 2 pcs. for OW 115/115S, 2 pcs.
for one clamping side for one clamping side for one clamping side
Clamping insert "W" (wide) Clamping insert "S" (small) Clamping insert "W" (wide)
for OW 115/115S, 2 pcs. for OW 170, 2 pcs. for OW 170, 2 pcs.
for one clamping side for one clamping side for one clamping side
Orbital Welding
TUBE OD OW 38S OW 76S OW 65 OW 115/115S "S" OW 115/115S "W" OW 170 "S" OW 170 "W"
(SMALL) (WIDE) (SMALL) (WIDE)
[MM] [INCH] CODE CODE CODE CODE CODE CODE CODE
3.00 0.118 826 002 120
3.18 0.125 826 002 122
3.95 0.156 826 002 123
4.00 0.157 826 002 124
4.76 0.187 826 002 125
4.78 0.188 826 002 126
5.95 0.234 826 002 127
6.00 0.236 826 002 128 827 002 120 823 002 120
6.35 0.250 826 002 129 827 002 121 823 002 121
7.00 0.276 826 002 130 827 002 122 823 002 122
7.50 0.295 826 002 131 827 002 123 823 002 123
7.94 0.313 826 002 132 827 002 124 823 002 124
8.00 0.315 826 002 133 827 002 125 823 002 125
9.00 0.354 826 002 134 827 002 126 823 002 126
9.53 0.375 826 002 135 827 002 127 823 002 127
9.95 0.392 826 002 136 827 002 128 823 002 128
10.00 0.394 826 002 137 827 002 129 823 002 129
10.10 0.398 826 002 138 827 002 130 823 002 130
10.20 0.402 826 002 139 827 002 131 823 002 131
11.00 0.433 826 002 140 827 002 132 823 002 132
11.11 0.437 826 002 141 827 002 133 823 002 133
11.95 0.470 826 002 142 827 002 134 823 002 134
12.00 0.472 826 002 143 827 002 135 823 002 135
12.10 0.476 826 002 144 827 002 136 823 002 136
12.70 0.500 826 002 145 827 002 137 823 002 137
13.00 0.512 826 002 146 827 002 138 823 002 138
13.20 0.520 826 002 147 827 002 139 823 002 139
13.50 0.531 826 002 148 827 002 140 823 002 140
13.70 0.539 826 002 149 827 002 141 823 002 141
14.00 0.551 826 002 150 827 002 142 823 002 142
14.30 0.563 826 002 151 827 002 143 823 002 143
14.70 0.579 826 002 152 827 002 144 823 002 144
15.00 0.591 826 002 153 827 002 145 823 002 145
15.30 0.602 826 002 154 827 002 146 823 002 146
15.60 0.614 826 002 155 827 002 147 823 002 147
15.70 0.618 826 002 156 827 002 148 823 002 148
15.88 0.625 826 002 157 827 002 149 823 002 149
16.00 0.630 826 002 158 827 002 150 823 002 150
16.70 0.657 826 002 159 827 002 151 823 002 151
17.00 0.669 826 002 160 827 002 152 823 002 152
17.08 0.672 826 002 161 827 002 153 823 002 153
17.20 0.677 826 002 162 827 002 154 823 002 154
17.30 0.681 826 002 163 827 002 155 823 002 155
18.00 0.709 826 002 164 827 002 156 823 002 156
19.00 0.748 826 002 165 827 002 157 823 002 157
19.05 0.750 826 002 166 827 002 158 823 002 158
19.50 0.768 826 002 167 827 002 159 823 002 159
20.00 0.787 826 002 168 827 002 160 823 002 160 824 002 120 824 002 320
21.00 0.827 826 002 169 827 002 161 823 002 161 824 002 121 824 002 321
21.30 0.839 826 002 170 827 002 162 823 002 162 824 002 122 824 002 322
21.70 0.854 826 002 171 827 002 163 823 002 163 824 002 123 824 002 323
22.00 0.866 826 002 172 827 002 164 823 002 164 824 002 124 824 002 324
22.22 0.875 826 002 173 827 002 165 823 002 165 824 002 125 824 002 325
22.23 0.875 826 002 174 827 002 166 823 002 166 824 002 126 824 002 326
22.55 0.888 826 002 175 827 002 167 823 002 167 824 002 127 824 002 327
23.00 0.906 826 002 176 827 002 168 823 002 168 824 002 128 824 002 328
24.00 0.945 826 002 177 827 002 169 823 002 169 824 002 129 824 002 329
24.13 0.950 826 002 178 827 002 170 823 002 170 824 002 130 824 002 330
25.00 0.984 826 002 179 827 002 171 823 002 171 824 002 131 824 002 331
25.25 0.994 826 002 180 827 002 172 823 002 172 824 002 132 824 002 332
25.40 1.000 826 002 181 827 002 173 823 002 173 824 002 133 824 002 333
26.00 1.024 826 002 182 827 002 174 823 002 174 824 002 134 824 002 334
26.70 1.051 826 002 183 827 002 175 823 002 175 824 002 135 824 002 335
26.90 1.059 826 002 184 827 002 176 823 002 176 824 002 136 824 002 336
Orbital Welding
27.00 1.063 826 002 185 827 002 177 823 002 177 824 002 137 824 002 337
27.20 1.071 826 002 186 827 002 178 823 002 178 824 002 138 824 002 338
28.00 1.102 826 002 187 827 002 179 823 002 179 824 002 139 824 002 339
29.00 1.142 826 002 188 827 002 180 823 002 180 824 002 140 824 002 340
30.00 1.181 826 002 189 827 002 181 823 002 181 824 002 141 824 002 341
30.53 1.202 826 002 190 827 002 182 823 002 182 824 002 142 824 002 342
31.75 1.250 826 002 191 827 002 183 823 002 183 824 002 143 824 002 343
31.80 1.252 826 002 192 827 002 184 823 002 184 824 002 144 824 002 344
32.00 1.260 826 002 193 827 002 185 823 002 185 824 002 145 824 002 345
33.00 1.299 826 002 194 827 002 186 823 002 186 824 002 146 824 002 346
33.40 1.315 826 002 195 827 002 187 823 002 187 824 002 147 824 002 347
33.70 1.327 826 002 196 827 002 188 823 002 188 824 002 148 824 002 348
34.00 1.339 826 002 197 827 002 189 823 002 189 824 002 149 824 002 349
35.00 1.378 826 002 198 827 002 190 823 002 190 824 002 150 824 002 350
36.00 1.417 826 002 199 827 002 191 823 002 191 824 002 151 824 002 351
38.00 1.496 826 002 200 827 002 192 823 002 192 824 002 152 824 002 352
38.10 1.500 826 002 201 827 002 193 823 002 193 824 002 153 824 002 353
40.00 1.575 827 002 194 823 002 194 824 002 154 824 002 354
41.00 1.614 827 002 195 823 002 195 824 002 155 824 002 355
42.00 1.654 827 002 196 823 002 196 824 002 156 824 002 356
42.16 1.660 827 002 197 823 002 197 824 002 157 824 002 357
42.30 1.665 827 002 198 823 002 198 824 002 158 824 002 358
42.40 1.669 827 002 199 823 002 199 824 002 159 824 002 359
42.70 1.681 827 002 200 823 002 200 824 002 160 824 002 360
43.00 1.693 827 002 201 823 002 201 824 002 161 824 002 361
43.20 1.701 827 002 202 823 002 202 824 002 162 824 002 362
44.00 1.732 827 002 203 823 002 203 824 002 163 824 002 363
44.45 1.750 827 002 204 823 002 204 824 002 164 824 002 364
44.50 1.752 827 002 205 823 002 205 824 002 165 824 002 365
45.00 1.772 827 002 206 823 002 206 824 002 166 824 002 366
45.80 1.803 827 002 207 823 002 207 824 002 167 824 002 367
48.00 1.890 827 002 208 823 002 208 824 002 168 824 002 368
48.26 1.900 827 002 209 823 002 209 824 002 169 824 002 369
48.30 1.902 827 002 210 823 002 210 824 002 170 824 002 370
48.60 1.913 827 002 211 823 002 211 824 002 171 824 002 371
50.00 1.969 827 002 212 823 002 212 824 002 172 824 002 372 825 002 120 825 002 320
50.80 2.000 827 002 213 823 002 213 824 002 173 824 002 373 825 002 121 825 002 321
51.00 2.008 827 002 214 823 002 214 824 002 174 824 002 374 825 002 122 825 002 322
52.00 2.047 827 002 215 823 002 215 824 002 175 824 002 375 825 002 123 825 002 323
53.00 2.087 827 002 216 823 002 216 824 002 176 824 002 376 825 002 124 825 002 324
54.00 2.126 827 002 217 823 002 217 824 002 177 824 002 377 825 002 125 825 002 325
57.00 2.244 827 002 218 823 002 218 824 002 178 824 002 378 825 002 126 825 002 326
60.00 2.363 827 002 219 823 002 219 824 002 179 824 002 379 825 002 127 825 002 327
60.10 2.366 827 002 220 823 002 220 824 002 180 824 002 380 825 002 128 825 002 328
60.30 2.374 827 002 221 823 002 221 824 002 181 824 002 381 825 002 129 825 002 329
60.45 2.380 827 002 222 823 002 222 824 002 182 824 002 382 825 002 130 825 002 330
60.50 2.382 827 002 223 823 002 223 824 002 183 824 002 383 825 002 131 825 002 331
63.00 2.480 827 002 224 823 002 224 824 002 184 824 002 384 825 002 132 825 002 332
63.20 2.488 827 002 225 823 002 225 824 002 185 824 002 385 825 002 133 825 002 333
63.50 2.500 827 002 226 823 002 226 824 002 186 824 002 386 825 002 134 825 002 334
65.00 2.559 827 002 227 823 002 227 824 002 187 824 002 387 825 002 135 825 002 335
70.00 2.756 827 002 228 823 002 228 824 002 188 824 002 388 825 002 136 825 002 336
70.20 2.764 827 002 229 823 002 229 824 002 189 824 002 389 825 002 137 825 002 337
73.00 2.874 827 002 230 824 002 190 824 002 390 825 002 138 825 002 338
73.03 2.875 827 002 231 824 002 191 824 002 391 825 002 139 825 002 339
73.15 2.880 827 002 232 824 002 192 824 002 392 825 002 140 825 002 340
75.00 2.953 827 002 233 824 002 193 824 002 393 825 002 141 825 002 341
76.00 2.992 827 002 234 824 002 194 824 002 394 825 002 142 825 002 342
76.10 2.996 827 002 235 824 002 195 824 002 395 825 002 143 825 002 343
76.20 3.000 827 002 236 824 002 196 824 002 396 825 002 144 825 002 344
76.30 3.004 827 002 237 824 002 197 824 002 397 825 002 145 825 002 345
80.00 3.150 824 002 198 824 002 398 825 002 146 825 002 346
82.00 3.228 824 002 199 824 002 399 825 002 147 825 002 347
82.30 3.240 824 002 200 824 002 400 825 002 148 825 002 348
Orbital Welding
85.00 3.346 824 002 201 824 002 401 825 002 149 825 002 349
85.90 3.382 824 002 202 824 002 402 825 002 150 825 002 350
88.90 3.500 824 002 203 824 002 403 825 002 151 825 002 351
89.00 3.504 824 002 204 824 002 404 825 002 152 825 002 352
89.10 3.508 824 002 205 824 002 405 825 002 153 825 002 353
90.00 3.543 824 002 206 824 002 406 825 002 154 825 002 354
93.00 3.661 824 002 207 824 002 407 825 002 155 825 002 355
95.00 3.740 824 002 208 824 002 408 825 002 156 825 002 356
100.00 3.937 824 002 209 824 002 409 825 002 157 825 002 357
101.60 4.000 824 002 210 824 002 410 825 002 158 825 002 358
104.00 4.094 824 002 211 824 002 411 825 002 159 825 002 359
108.00 4.252 824 002 212 824 002 412 825 002 160 825 002 360
110.00 4.331 824 002 213 824 002 413 825 002 161 825 002 361
113.50 4.468 824 002 214 824 002 414 825 002 162 825 002 362
114.00 4.488 824 002 215 824 002 415 825 002 163 825 002 363
114.30 4.500 824 002 216 824 002 416 825 002 164 825 002 364
115.00 4.528 824 002 217 824 002 417 825 002 165 825 002 365
125.00 4.921 825 002 166 825 002 366
127.00 5.000 825 002 167 825 002 367
127.05 5.002 825 002 168 825 002 368
129.00 5.079 825 002 169 825 002 369
133.00 5.236 825 002 170 825 002 370
139.70 5.500 825 002 171 825 002 371
141.30 5.563 825 002 172 825 002 372
152.40 6.000 825 002 173 825 002 373
154.00 5.063 825 002 174 825 002 374
159.00 6.260 825 002 175 825 002 375
165.10 6.500 825 002 176 825 002 376
165.20 6.504 825 002 177 825 002 377
168.30 6.626 825 002 178 825 002 378
170.00 6.693 825 002 179 825 002 379
Clamping insert blanks

Ideal for special applications. Completely enclosed clamping inserts which can be
drilled by customer to specific diameters.
MODEL CODE KG
Clamping insert blank for OW 38S, 2 pcs. 826 002 210

Clamping insert blank for OW 76S, 2 pcs. 827 002 241 0.280
Clamping insert blanks
Clamping insert blank for OW 115/115S "S" (small), 2 pcs. 824 002 220 0.590
Clamping insert blank for OW 115/115S "W" (wide), 2 pcs. 824 002 420 1.445
Clamping insert blank for OW 65, 2 pcs. 823 002 230 0.256
Clamping insert blank for OW 170 "S" (small), 2 pcs. 825 002 185 1.010
Clamping insert blank for OW 170 "W" (wide), 2 pcs. 825 002 385
Plastic covers for clamping inserts

All clamping inserts are packaged in pairs, in a plastic sleeve. Replacement sleeves
can be ordered.
Plastic covers for clamping inserts
MODEL CODE KG
Plastic cover for clamping inserts OW 38S 826 002 010 0.019
Plastic cover for clamping inserts OW 76S/OW 65 827 002 010 0.065
Plastic cover for clamping inserts OW 115 "S" (small) 824 002 010 0.101
Plastic cover for clamping inserts OW 115 "W" (wide) 824 002 011 0.129
Plastic case for clamping inserts

With compartments. For storing up to 40 pairs of standard clamping inserts.
MODEL STORAGE CAPACITY CODE KG
CLAMPING INSERTS
[PAIRS]
Plastic case for clamping inserts for OW 38S 20 826 020 001 0.350
Plastic case for clamping inserts for OW 65 and OW 76S 40 827 020 006 1.388
Plastic case for clamping inserts for OW 115 Plastic case for clamping inserts for OW 115 and OW 115S 20 824 020 002 1.443
(without clamping inserts)
Orbital Welding
Cavity inserts for moldings

Clamping inserts for welding of shaped pieces (e.g. flanges, flanged wheels and
screw fittings in the food industry).
1 cavity insert consists of 2 half shells.
Dimensions of the different cavity inserts:
ORBIWELD DIMENSION "A"() DIMENSION "B" Cavity insert for moldings

38S [mm] 85.0 30.0
[inch] 3.346 1.181
65 [mm] 125.0 30.0 B
[inch] 4.921 1.181
76S [mm] 130.0 35.0 A
[inch] 5.118 1.378
115/115S [mm] 179.0 39.0
[inch] 7.047 1.535
170 [mm] 214.0 44.0
[inch] 8.425 1.732
MODEL CODE KG
Cavity insert for moldings for OW 38S 826 050 010 0.146
Cavity insert for moldings for OW 76S 827 050 007 0.266
Cavity insert for moldings for OW 65 823 050 010 0.612
Cavity insert for moldings for OW 115 and OW 115S 824 050 003 0.660
Cavity insert for moldings for OW 170 825 050 002 0.852

Clamping shell with the ability to clamp the hollowed tube and the tube to be welded.
For each task and dimension, 1 complete T-piece clamping shell set, 1 electrode
adapter set (page 74) as well as 1 standard clamping insert set (from page 69) is
required (to be ordered separately).
When ordering, please request from us the respective questionnaire and then
s ubmit the completed form together with a drawing.
Special clamping inserts for other orbital weld heads are available on request.
Inner centering with simultaneous forming system available on request.
MODEL TUBE OD MAX. TUBE OD MAX. CODE KG

[MM] [INCH]
T-piece clamping shells for OW 38S 16.00 0.630 826 050 038
T-piece clamping shells for OW 76S 48.30 1.902 827 050 005 0.800
T-piece clamping shells for OW 115/115S 85.00 3.346 824 050 004 1.300
T-piece clamping shells for OW 170 154.00 6.063 825 050 003 3.700
Orbital Welding
Inserts for elbow welding

For welding of standard elbows to tubes without straight side attachment.
When using this inserts on a weld head side (left or right) only the gas protection
around the elbow is guaranteed; there is no clamping so that the elbow has to be
tacked in place before welding.
Inserts, consisting of:

Inserts for elbow welding 2 basic retainers, independent of the tube diameter
(Basic retainer/Cover) 2 covers, depending on the tube diameter*
Retainer/Cover
The covers are placed into the retainer and can be turned so that the side of the
elbow can exit at any angle from the weld head. The tube to be welded on the
other side of the weld head must be straight and be clamped with inserts from the
particular standard clamping insert set (standard clamping inserts are not included
in the scope of delivery).
Elbow cover plate for OW 38S

For the OW 38S the covers (2 halves) are made to customer specifications* and
have to be placed without retainers directly into the head. A basic retainer is
therefore not required.
When ordering, please indicate and/or submit:

The required tube OD and the inside radius of the elbow.
Drawing of the elbow or sample part an appropriate drawing template
is available in advance on request. We will then check whether or not an
additional electrode adapter is required.
MODEL CODE KG
Elbow cover plate OW 38S complete* 826 050 031 0.002

Basic retainer for elbow insert for OW 76S 827 002 018 0.090
Cover for elbow insert for OW 76S 827 050 021 0.030
Basic retainer for elbow insert for OW 65 823 050 029 0.090
Cover for elbow insert for OW 65* 823 050 030 0.030
Basic retainer for elbow insert for OW 115 and OW 115S 824 050 006 0.150
Cover for elbow insert for OW 115S* 828 050 016 0.040
Basic retainer for elbow insert for OW 170 825 050 005 0.260
* When ordering, please submit a drawing of the elbow or the sample part.
Electrode adapters
Robust brass adapter for transverse alignment of the tungsten electrode.
Can be ordered as a set or individually.
Please note that the maximum tube diameter that can be welded is reduced by using
an electrode adapter.
Electrode adapters for OW 38S, OW 76S
The complete electrode adapter set consists of:
Base part for extension arms

Extension arms 15, 30, 45 and 90
ELECTRODE ADAPTERS ARE APPLICABLE UP TO MAX. TUBE DIAMETER [MM] [INCH]

OW 38S 16.0 0.630
OW 76S 48.0 1.890
OW 65 48.0 1.890
OW 115 / OW 115S 82.0 3.228
OW 170 146.0 5.748
Adapter for inside welding (without rotor)
Orbital Welding
ELECTRODE ADAPTER SETS CODE KG
Electrode adapter for OW 38S, Set 826 050 034 0.015
Electrode adapter for OW 76S, Set 827 050 027 0.015
Electrode adapter for OW 65, Set 823 050 028 0.045
Electrode adapter for OW 115 and OW 115S, Set 824 050 021 0.064
Electrode adapter for OW 170, Set 825 050 022 0.094
INDIVIDUAL PARTS FOR OW 38S
Base part for extension arms OW 38S 826 004 003 0.024
10 mm/0.394 in, 15 extension arm for electrode adapters OW 38S 823 004 008 0.003
INDIVIDUAL PARTS FOR OW 76S
Base part for extension arms OW 76S 827 004 003 0.024
15 mm/0.591 in, 15/90 extension arm for electrode adapters OW 76S 823 004 002 0.003 Electrode adapter for OW 170
15 mm/0.591 in, 30/90 extension arm for electrode adapters OW 76S 823 004 003 0.003
15 mm/0.591 in, 45/90 extension arm for electrode adapters OW 76S 823 004 004 0.003
INDIVIDUAL PARTS FOR OW 65
Base part for extension arms OW 65 823 004 011 0.018
15 mm/0.591 in, 15/90 extension arm for electrode adapters OW 65 823 004 002 0.003
INDIVIDUAL PARTS FOR OW 115 AND OW 115S
Base part for extension arms OW 115 and OW 115S 824 004 004 0.037
25 mm/0.984 in, 15/90 extension arm for electrode adapters OW 115/115S 823 004 006 0.009
INDIVIDUAL PARTS FOR OW 170
Base part for extension arms OW 170 825 004 001 0.067
Head seam adapter (without rotor)
ELECTRODE ADAPTERS FOR HEAD SEAM WELDING*
Electrode adapters OW 38S for head seam welding, Set 826 050 036
Electrode adapters OW 76S for head seam welding, Set 827 050 038 0.045
Electrode adapters OW 65 for head seam welding, Set 823 050 034 0.038
Electrode adapters OW 115 for head seam welding, Set 824 050 022 0.070
ELECTRODE ADAPTER FOR INSIDE WELDING*
Electrode adapters OW 38S for inside welding, Set 826 050 037
Electrode adapters OW 76S for inside welding, Set 827 050 039 0.071
Electrode adapters OW 115 for inside welding, Set 824 050 023 0.193
* Other electrode adapters for other weld heads upon request.
Table mounts
Practical and sturdy (anodized) aluminum table mounts.
For comfortable and secure storage of the ORBIWELD weld heads.
The mount is quickly and easily clamped to the table top using the integrated screw
clamp. Thus, the weld head is firmly fixed in the holder for stationary a
pplications
also ideal for storage or temporary placement of the weld head between individual
welding jobs.
TECHNICAL DATA TABLE MOUNTS

Dimensions (L x W x H) 180 x 140 x 185 mm
7.1 in x 5.5 in x 7.3 in
Clamping range (bottom surface of table to maximum extended screw clamp) max. 65 mm / 2.56 in
MODEL CODE KG
Table mount for OW 38S, OW 76S 826 030 006 1.250
Table mount for OW 65, OW 115, OW 115S, OW 170 823 030 006 1.070 Table mounts

Hose package extensions, see page 92
Orbital Welding
HX 16P
ENCLOSED ORBITAL WELD HEAD

The orbital weld head HX 16P for compact cooling systems sets new standards!
HX stands for heat exchanger and for the welding of pre-mounted elbows in tight pipe bundles of heat exchangers
into a pipe coil. At present, there is no other solution as effective as this one in the world!
The HX 16P is engineered for positioning FEATURES:

between the individual pipes of finned heat The HX 16P only weighs 1.5 kg (3.3 lbs),
Highly durable thanks to water-cooled
exchangers. in contrast to open weld heads and their
earth plate and rotor housing
unwieldy hose assembly. All connections
Horizontal, vertical and tilted
Economic and efficient when compared to for power, gas, and cooling water are
welding positions are possible
conventional weld heads, the HX 16P allows the permanently integrated into the HX.
Very robust and ergonomic design
pipe outlets of a heat exchanger to be fully
Fast and easy mounting at the tube
fitted with elbows before joining and then All orbital welding power supplies from Orbitalum
Self-retaining weld head, patented
welded in any order. For conventional orbital automatically detect the head and its properties
fixation mechanism via pistons saves
weld heads, always starting from the center so that the operator only has to call up his or
up to 80% of the preparation time
of the pipe sheet and working outward, the her specified jointing program and start the
Pneumatic clamping system for easy
process of fit elbow, weld, repeat applies. If joining process before beginning to weld.
mounting on the pipe elbow
quality testing reveals a faulty weld later on,
External stop for adjusting
all elbows must be replaced and rewelded, with Traditionally, complex heat exchangers for
the electrode position
the worst case scenario being a fault in the cooling systems were made of copper and
middle of the sheet, which is costly. Using the soldered with the pipe elbows. The high price
HX head however, only the affected elbow needs of copper required manufacturers to switch
replacement. This design-based advantage also to stainless steel, which requires high quality
makes the Orbitalum system the ideal tool for tungsten inert gas (TIG) in conjunction with
unbeatably cost-effective repairs. automatic orbital welding systems.
Orbital Welding
APPLICATION RANGE HX 16P
Code 848 000 001
Tube OD, min. - max.* 15 - 16.8 mm
0.591 in - 0.661 in
TECHNICAL DATA HX 16P
Electrode 1.6 mm
0.063 in
Weight 1.5 kg
3.3 lbs
Hose package length 7.5 m
24.6 ft
TECHNICAL DATA PNEUMATIC BOX
Input Argon
Recommended input pressure 8 bar/116PSI
SCOPE OF DELIVERY HX 16P
Including: 1 Enclosed orbital weld head HX 16P
1 Pneumatic box
1 Supply hose (3 m/9.84 ft) for pneumatic box
1 Pivoting arm (set) for pipes up to OD 16.80 mm (0.661 in)
1 Elbow stop
1 Tool set
Accessories Clamping inserts
(available option): Bar pressure regulator Argon for HX 16P
Earth cable
DIMENSIONS HX 16P
Dimension "A" 292.50 mm / 11.516 in
Dimension "B" 243.50 mm / 9.587 in
Dimension "C" 190.00 mm / 7.480 in
Dimension "D" 223.50 mm / 8.799 in
Dimension "E" 280.50 mm / 11.043 in
Dimension "F" 72.00 mm / 2.835 in
Dimension "G" 91.20 mm / 3.591 in
Dimension "H" 60.00 mm / 2.362 in
Dimension "I" 12.50 mm / 0.492 in
Dimension "J" 239.50 mm / 9.429 in
Dimension "K" 30.00 mm / 1.181 in
Dimension "L" 82.92 mm / 3.265 in
Dimension "M" 71.00 mm / 2.795 in
* Other dimensions on request
G
F
M H
E A
B
D
K
C J
I
Orbital Welding
Enclosed orbital weld head

HX 16P
Scope of delivery:
1 Enclosed orbital weld head HX 16P
1 Pneumatic box
1 Supply hose (3 m/9.84 ft) for pneumatic box
1 Pivoting arm (set) for pipes up to OD 16.80 mm (0.661 in)
1 Elbow stop
1 Tool set
HX 16P The following accessories are essentially required for operating the HX
enclosed orbital weld heads and must be ordered separately:
Clamping inserts, see page 78
Earth cable, see page 92
MODEL CODE MACHINE SHIPPING

WEIGHT WEIGHT
KG KG
Enclosed orbital weld head HX 16P 848 000 001 15.600
Accessories for HX
Pneumatic box
Clamping inserts for HX 16P
Made of stainless steel.
2 clamping inserts for each dimension are required.
MODEL PIPE OD PIPE OD CODE KG

[MM] [INCH]
Clamping insert for HX 16P 15.80 0.622 848 002 313
Clamping inserts for HX 16P
Bar pressure regulator "Argon" for HX 16P

Adjustable bar pressure regulator for Argon for pneumatic clamping of the HX 16P.
TECHNICAL DATA BAR PRESSURE REGULATOR "ARGON" FOR HX 16P

Inlet pressure (max.) 230 bar
Outlet pressure 0 - 10 bar
Gas cylinder connection W21.8x1/14 in
Hose connection G 1/4 in
Bar pressure regulator "Argon" for HX 16P MODEL CODE KG

Bar pressure regulator "Argon" for HX 16P 888 000 006

Tube-to-Tubesheet
Orbital Weld Heads
Orbital Welding
P16, P16 AVC, P20

Tube-to-tube-welding on
large-scale heat exchanger
with highest precision and
efficiency
Easy handling and

a maximum of
f unctionality
Water-cooled weld head up to 30

freely pivotable
TUBE-TO-TUBE-SHEET ORBITAL WELD HEADS

O u r P s e r i e s is ch a ra c te r ize d by sp e cia l d e si g n fe atu re s i nte n d e d to e n su re e a s y h a n d l i n g
co m b i n e d with a h i g h l eve l of e co n o my a n d fu n c ti o n a l it y.
W ith ex tre m e p re cisi o n , th e s e tu b e -to -tu b e - sh e et o r b ita l we l d h e a d s will p ro d u ce s eve ra l
th o u s a n d we l d s e a m s with co n sis te nt q u a l it y.
With these TIG weld heads, it is no longer a ADDITIONAL FEATURES:

problem to weld tubes to tubesheets with the Completely water-cooled weld head housing The weld heads with integrated cold wire unit
highest of accuracy and consistent quality (P16/P16 AVC only) additionally include a retaining mechanism
Burner head can be pivoted freely by up to for 100 mm/1 kg (3.937 in/2.2 lbs) standard
Its water cooling is fed right to the TIG burner 30 (reduced diameter range) wire reels
head, which ensures more precise working and Weld seam geometries: Recessed, flush and Revolving wire feed on the rotational axis of
consistent quality of the welding process, as protruded tubes the TIG burner prevents the additional wire
well as extending the power-on time. The burner Current transmission via multi-plate clutch from twisting when it exits the wire nozzle
head can be pivoted freely by up to 30 this Gas/water transmission via rotating cloupling (only P16/P16 AVC)
function is valuable, for instance, on tubes Three-point mounting made of stainless steel Three-point mounting included
that are entering tubesheets at an angle or in Manually electrode positioning 7.5 m (24.6 ft) hose package and tool set
restricted spaces. Stroke +/- 5 mm included
Special burner heads adaptable, e.g. for box
header welding (P16, P16 AVC only) or for IBW/ FEATURES P16 AVC:
internal bore welding (with/w ithout cold wire) Equipped with an electric arc voltage control
Positioning on the tube to be welded is by (AVC) only applicable in combination with
means of a centering tool that is placed on a the orbital welding power supply ORBIMAT 300
retaining arbor (available option) CA AVC/OSC
Cold wire unit included
Orbital Welding
APPLICATION RANGE P16 P16 AVC P20
Code with cold wire unit 831 000 001 831 000 002 832 000 002
without cold wire unit 831 000 003 831 000 004 832 000 001
From tube ID to tube OD 10 - 78 mm* 12 - 100 mm* 10 - 70 mm*
0.394 in - 3.071 in* 0.470 in - 3.937 in* 0.394 in - 2.756 in*
TECHNICAL DATA P16 P16 AVC P20
Machine Weight with cold wire unit 17.5 kg 18.3 kg 12.75 kg
38.6 lbs 40.3 lbs 28.1 lbs
without cold wire unit 16.2 kg 11.5 kg
35.7 lbs 25.4 lbs
Weight of cold wire unit 1.0 kg 1.0 kg 1.0 kg
2.2 lbs 2.2 lbs 2.2 lbs
Cold wire unit 1.0 kg 1.0 kg 100 mm
2.2 lbs 2.2 lbs 3.937 in
Hose package length 7.5 m 7.5 m 7.5 m
24.6 ft 24.6 ft 24.6 ft
SCOPE OF DELIVERY
Including: 1 Tube-to-tube-sheet orbital weld head P16, P16 AVC or P20
1 Three-point mount
1 Tool set
1 Operating instructions and spare parts list P16
Accessories Centering tools and retaining arbors
(available option): Special torches (e.g. for boxheader or internal bore welding (IBW))
Cold wire feed units (retrofit kits)
Spring balancers
Closed gas covers
Front cages
Pneumatic centering devices
Pneumatic centering tools
Earth cable
Pressure regulator
Inspection set
DIMENSIONS P16 P16 AVC P20
Dimension "A" 182.97 mm 187.05 mm 175.00 mm
7.204 in 7.364 in 6.890 in
Dimension "B" 427.25 mm 427.25 mm 400.00 mm
16.821 in 16.821 in 15.748 in
Dimension "C" 344.00 mm 344.00 mm 331.40 mm
13.543 in 13.543 in 13.047 in P20
Dimension "D" 80.00 mm 80.00 mm 72.00 mm
3.150 in 3.150 in 2.835 in
Dimension "E" 95.50 mm 95.50 mm 87.50 mm
3.760 in 3.760 in 3.445 in
Dimension "F" 466.00 mm 582.00 mm 461.16 mm
18.346 in 22.913 in 18.156 in
* Smaller and larger dimensions on request.
A F
Orbital Welding
Tube-to-tube-sheet orbital weld heads
P16, P16 AVC, P20

Scope of delivery:
1 Tube-to-tube-sheet orbital weld head P16, P16 AVC or P20
1 Three-point mount
1 Tool set
The following accessories are essentially required for operating the tube-to-
P16 tube-sheet orbital weld heads and must be ordered separately:
Retaining arbors and centering tools (see page 84)
Earth cable (see page 92)
MODEL CODE MACHINE WEIGHT (KG) SHIPPING WEIGHT (KG)

Orbital weld head P16 with cold wire unit 831 000 001 17.500 26.500
Orbital weld head P16 without cold wire unit 831 000 003 16.200 25.100
Orbital weld head P16 AVC with cold wire unit 831 000 002 18.300 27.300
Orbital weld head P20 with cold wire unit 832 000 002 12.750 20.400
Orbital weld head P20 without cold wire unit 832 000 001 11.500 20.350

Centering tools and retaining arbors, see page 84
Special torches (e.g. for boxheader or internal bore welding (IBW)), see page 82
P20 with cold wire unit Spring balancers, see page 83
Closed gas covers, see page 83
Front cages, see page 83
Pneumatic centering devices, see page 83
Remote control, see page 55
Tube-to-tube-sheet weld head accessories

Custom torches
Special torches for the following welding positions are available on request:
Boxheader welding torch
P16 custom torch for box header
Internal bore welding torch

(IBW):
For welding of recessed tubes
and back sheet applications
P16 custom torch for box header
MODEL CODE KG
Boxheader welding torch on request
Internal bore welding torch (IBW) on request
Orbital Welding
Cold wire feed units "KD" (retrofit kits)

For upgrading tube-to-tube-sheet orbital weld heads without cold wire unit.
Including wire reel retainer for 100 mm/1 kg (3.937 in/2.2 lbs) standard wire
reels.
MODEL CODE KG
Cold wire feed P16 / P16 AVC 831 001 116 1.500 Cold wire feed KD (retrofit kit)
Cold wire feed P20 832 050 030 1.500
Spring balancers
For load-free suspension of tube-to-tube-sheet orbital weld heads.
MODEL TENSILE LOAD MAX. CODE KG

[KG]
Spring balancer for P16 10 14 832 030 002 3.800
Spring balancer for P20 6 - 8 832 020 001 2.370
Closed gas covers Spring balancers

For welding titanium tubes under a full gas cover.
MODEL CODE KG
Closed gas cover for P16 831 001 101 1.300
Closed gas cover for P20 832 020 002 1.200
Front cages Closed gas cover

With bearing ring.
Ideal for welding of flush and recessed tubes.
MODEL CODE KG
Front cage for P16 831 050 001 0.310
Front cage for P16 AVC 831 050 003
Front cage for P20 832 050 001 0.360
Pneumatic centering devices Front cage

For highly precise alignment of the weld head by friction-locked clamping.
Perfect for welding of thin-walled tubes and protruding tubes.
The suitable pneumatic centering tool must be ordered separately (please see
below).
MODEL CODE KG
Pneumatic centering device for P16 831 020 030 3.500
Pneumatic centering device for P16 AVC 831 020 029
Pneumatic centering tools

Compatible with pneumatic centering devices.
Pneumatic centering device
MODEL PIPE ID PIPE ID CODE KG
[MM] [INCH]
Pneumatic centering tool 14.5 - 16.0 0.570 - 0.630 831 020 031
Pneumatic centering tool 18.0 - 22.0 0.708 - 0.866 831 020 033 0.180
Pneumatic centering tool 30.0 - 34.0 1.181 - 1.338 831 020 037 0.600
Pneumatic centering tool
Orbital Welding
Centering tools and retaining arbors
The tube diameter is required to select the correct centering tool.
Smaller and larger dimensions on request.
When ordering, please consider the correct centering tool/retaining arbor

combination.
MODEL GROUP CARTRIDGE PIPE ID* PIPE ID* CODE KG

SIZE/NO. [MM] [INCH]
Retaining arbor for centering tools for group A 832 020 003 0.060
Centering tool A 1 10.0 - 10.5 0.394 - 0.413 832 020 004 0.040
Centering tool A 2 10.5 - 11.0 0.413 - 0.433 832 020 005 0.050
Centering tool A 3 11.0 - 11.5 0.433 - 0.452 832 020 006 0.070
Centering tools Centering tool A 4 11.5 - 12.0 0.452 - 0.472 832 020 007 0.070
Centering tool A 5 12.0 - 12.5 0.472 - 0.492 832 020 008 0.080
Centering tool A 6 12.5 - 13.0 0.492 - 0.512 832 020 009 0.100
Centering tool A 7 12.8 - 14.0 0.504 - 0.551 832 020 011 0.110
Retaining arbor for centering tools for group B 832 020 010 0.070
Centering tool B 8 13.8 - 15.0 0.543 - 0.591 832 020 012 0.120
Centering tool B 9 14.8 - 16.0 0.583 - 832 020 013 0.140
0.630
Centering tool B 10 15.8 - 17.0 0.622 - 0.669 832 020 014 0.150
Centering tool B 11 16.8 - 18.0 0.661 - 0.709 832 020 015 0.180
Centering tool B 12 17.8 - 19.0 0.701 - 0.748 832 020 016 0.190
Centering tool B 13 18.8 - 20.5 0.740 - 0.807 832 020 017 0.200
Centering tool B 14 19.8 - 22.5 0.780 - 832 020 018 0.250
0.886
Retaining arbor for centering tools for group C 832 020 019 0.115
Centering tool C 15 22.3 - 25.0 0.878 - 0.984 832 020 020 0.340
Centering tool C 16 24.5 - 27.0 0.965 - 1.063 832 020 021 0.350
Centering tool C 17 26.5 - 29.0 1.043 - 1.142 832 020 022 0.360
Centering tool C 18 28.5 - 31.0 1.122 - 1.220 832 020 023 0.400
Centering tool C 19 30.5 - 33.0 1.201 - 1.299 832 020 024 0.500
Retaining arbor
Centering tool C 20 32.5 - 36.0 1.280 - 1.417 832 020 025 0.510
Centering tool C 21 35.5 - 39.0 1.397 - 1.535 832 020 026 0.530
Centering tool C 22 38.5 - 42.0 1.516 - 1.654 832 020 027 0.550
Centering tool C 23 41.5 - 45.0 1.634 - 1.772 832 020 028 0.560
Centering tool C 24 44.5 - 48.0 1.752 - 1.890 832 020 029 1.000
Centering tool C 25 47.5 - 51.0 1.870 - 2.008 832 020 030 1.200
Retaining arbor for centering tools for group D 832 020 031 0.215
Centering tool D 26 50.5 - 54.0 1.988 - 2.126 832 020 032 1.500
Centering tool D 27 53.5 - 58.0 2.106 - 2.283 832 020 033 1.800
Centering tool D 28 57.5 - 62.0 2.264 - 2.441 832 020 034 1.900
Centering tool D 29 61.5 - 66.0 2.421 - 2.598 832 020 035 2.100
Centering tool D 30 65.5 - 70.0 2.579 - 2.756 832 020 036 2.400
Centering tool D 31 69.5 - 74.0 2.736 - 2.913 832 020 037 2.600
Centering tool D 32 73.5 - 78.0 2.894 - 3.071 832 020 038 2.800
Centering tool D 33 77.5 - 82.0 3.051 - 3.228 832 020 039 3.100
Centering tool D 34 82.0 - 87.0 3.228 - 3.425 832 020 045 3.100
Centering tool D 35 87.0 - 91.0 3.425 - 3.582 832 020 046
Centering tool D 36 91.0 - 95.0 3.582 - 3.740 832 020 047
Centering tool D 37 95.0 - 99.0 3.740 - 3.897 832 020 048 3.960
Centering tool D 38 99.0 - 103.0 3.897 - 4.055 832 020 049
Centering tool D 39 103.0 - 107.0 4.055 - 4.212 832 020 050
Centering tool D 40 107.0 - 111.0 4.212 - 4.370 832 020 051
Centering tool D 41 111.0 - 115.0 4.370 - 4.527 832 020 052
Centering tool D 42 115.0 - 120.0 4.527 - 4.724 832 020 053
* Smaller pipe dimensions on request.

Orbital Welding Accessories
and Consumables
Orbital Welding
ESG MAX, ESG Plus, ESG Plus2

Repeatable points every Grinding electrodes:
time due to preset 4 different angles and Facing electrodes
g rinding angles 6 different electrode
sizes
Cutting electrodes ESG MAX: Laterally

(e.g. with ESG MAX) adjustable grinding head
with 72 holes
TUNGSTEN GRINDERS
The best solution for a precise and fast preparation of tungsten electrodes.
The perfect hand-held grinder for cutting, grinding and planing electrodes which are used in WIG/
TIG welding machines. Consider country-specific regulations, standards and guidelines when using
tungsten electrodes with thorium.
The powerful Hand-Tungsten-Grinder for FEATURES ESG MAX:
grinding, facing and cutting. Lateral adjustment of the head for increased
One machine complete electrode preparation: Longitudinal grinding for optimum arc ignition service life of the grinding wheel
Grinding electrodes: and excellent arc stability Grinding head with 72 holes: 36 holes for the
4 different angles Guarantees longer tool life and ease of grinding wheel with coarse grain, 36 holes for the
6 different electrode sizes ignition of the tungsten electrode grinding wheel with fine grain and cutting edge
Facing electrodes Specially designed for one-off jobs on site Variable cutting device from 9.0 to 34.5 mm /
Cutting electrodes Compact design, optimum resilience and 0.354 in to 1.358 in (available option)
perfect reproducibility Includes dust protection to isolate sensitive
The machines are available with a high-quality Solid, functional design components from grinding dust
and powerful drive with 230 Volt and/or 110 Volt. Precise orbital grinding Adapter for extraction device for up to 96%
Machines and accessories are delivered in a Facility for easy trimming of the electrodes less grinding dust particles (available option)
durable storage and shipping case. (optional) Table mount included
External dust extractor can be easily adapted
Repeatable points every time due to preset Short preparation times with high grinding FEATURES ESG PLUS 2 AND ESG MAX:
grinding angles performance Portable tungsten grinder with two different
Easy and fast to use No adjustment needs to be done before operation grinding wheels. This allows the electrode to
Optimum preparation for orbital and manual be pre-ground with the coarse diamond wheel
welding then finished with the fine diamond wheel.
Orbital Welding
SCOPE OF DELIVERY / APPLICATION RANGE ESG MAX ESG PLUS ESG PLUS 2
Tungsten Grinder Pc. 1 1 1
Durable storage and shipping case Pc. 1 1 1
Grinding head for electrodes Pc. 1 1 1
1.0 - 1.6 - 2.0 - 2.4 - 3.2 - 4.0 mm*
(0.04 in - 1/16 in - 0.08 in - 3/32 in - 1/8 in - 5/32 in)*
Grinding head for grinding angle Pc. 1
15 - 18 - 22.5 - 30 - 45 - 60
Grinding head for grinding angle Pc. 1 1
15 - 18 - 22.5 - 30 or 15 - 30 - 45 - 60
Diamond grinding wheel Fine (790 052 517) Pc. 1
Diamond grinding wheel Coarse (790 052 518) Pc. 1
Diamond grinding wheel Fine (790 052 487) Pc. 1
Diamond grinding wheel Medium (790 052 488) Pc. 1
Diamond grinding wheel Coarse (790 052 550) Pc. 1
Table mounting plate Pc. 1
Tool to replace the grinding wheel Pc. 1 1 1
Operating instructions and spare parts list Set 1 1 1
TECHNICAL DATA ESG MAX ESG PLUS ESG PLUS 2
Dimensions (including motor) [mm] 65 x 350 65 x 350 65 x 350
[inch] 2.56 x 13.78 2.56 x 13.78 2.56 x 13.78
Power [W] 500 500 500
Power-on time [%] 100 100 100
Speed (Rotary speed) [rpm] 30.000 30.000 30.000
Main supply cable (length) [m] 3 3 3
[inch] 118.1 118.1 118.1
Vibration level (EN 28662, part 1) [m/s 2] < 2.5 < 2.5 < 2.5
Noise level at the workplace (Idle running), approx. [dB (A)] 83 83 83
* An electrode holder is required to grind electrodes with 4.0 mm (5/32 in) diameter (available option).
Tungsten Grinders ESG
ESG MAX, ESG Plus, ESG Plus2

ESG MAX
MODEL VERSION GRINDING ANGLES CODE MACHINE SHIPPING

[] WEIGHT WEIGHT
KG KG
ESG MAX 230 V, 50/60 Hz EU 15 / 18 / 22.5 / 30 / 45 / 60 790 052 591 1.560 3.680
ESG MAX 110 V, 50/60 Hz EU/US 15 / 18 / 22.5 / 30 / 45 / 60 790 052 592 1.560 3.680
ESG Plus 230 V, 50/60 Hz EU 15 / 18 / 22.5 / 30 790 052 485 1.430 3.560
ESG Plus 110 V, 50/60 Hz EU/US 15 / 18 / 22.5 / 30 790 052 486 1.430 3.560
ESG Plus 230 V, 50/60 Hz EU 15 / 30 / 45 / 60 790 052 545 1.430 3.560 ESG Plus
ESG Plus 110 V, 50/60 Hz EU/US 15 / 30 / 45 / 60 790 052 645 1.430 3.560
ESG Plus 2 230 V, 50/60 Hz EU 15 / 18 / 22.5 / 30 790 052 585 1.520 3.825
ESG Plus 2 110 V, 50/60 Hz EU/US 15 / 18 / 22.5 / 30 790 052 586 1.520 3.825
ESG Plus 2 230 V, 50/60 Hz EU 15 / 30 / 45 / 60 790 052 546 1.520 3.825
ESG Plus 2 110 V, 50/60 Hz EU/US 15 / 30 / 45 / 60 790 052 646 1.520 3.825
ESG Plus 2
Orbital Welding
Diamond grinding wheels

Replaceable grinding wheel diamond-coated on both sides for optimal performance.
For 1.0 and 1.6 mm (0.039 in/0.063 in) electrodes we recommend the standard
grinding wheel. For 2.0 and 2.4 mm (0.078 in/0.094 in) electrodes a medium
grained grinding wheel and for 3.2 and 4.0 mm (0.126 in/0.157 in) a coarse grained
grinding wheel is advisable.
MODEL WORKS WITH GRAIN WHEEL S CODE KG

Diamond grinding wheel ESG MAX Fine 40.00 1.574 2.1 0.083 790 052 517 0.017
Diamond grinding wheels Diamond grinding wheel ESG MAX Coarse 37.00 1.574 2.2 0.087 790 052 518 0.016
Diamond grinding wheel ESG 4 Standard 32.00 1.290 1.2 0.047 790 052 460 0.005
Diamond grinding wheel ESG Plus, ESG Plus 2 Fine 33.50 1.319 2.2 0.087 790 052 487 0.010
Diamond grinding wheel ESG Plus, ESG Plus 2 Medium 33.50 1.319 2.2 0.087 790 052 488 0.011
Diamond grinding wheel ESG Plus, ESG Plus 2 Coarse 33.50 1.319 2.2 0.087 790 052 550 0.011
Cutting devices
For simple separating of the electrodes.
Electrode minimum length for grinding with ESG MAX:

15 = 24.8 mm (0.976 in)
18 = 22.3 mm (0.878 in)
22.5 = 20.6 mm (0.811 in)
Cutting device for ESG MAX
30 = 19.1 mm (0.752 in)
45 = 18.6 mm (0.339 in)
60 = 19.5 mm (0.768 in)
MODEL WORKS WITH SETTING CUTTING LENGTHS CODE KG

[MM] [INCH]
Cutting device ESG MAX continuous 9.0 - 34.5 0.354 - 1.358 790 052 613 0.033
Cutting device ESG Plus, ESG Plus 2 fixed* 12.0 0.472 790 052 513 0.030
13.0 0.512
15.0 0.591
17.0 0.669
* Other cutting lengths possible on request.
Orbital Welding
Electrode holder
For machining smaller electrodes.
The electrode holder for the ESG MAX is available in a set including collets for
6 different electrode diameters.
The electrode holder for the ESG Plus or ESG Plus 2 includes (1) flexible collet.
Electrode holder with 6 collets (for ESG MAX)
MODEL WORKS WITH SETTING ELECTRODE CODE KG

[MM] [INCH]
Electrode holder ESG MAX fixed 1.0 0.039 790 052 614 0.027
with 6 collets 1.6 1/16
2.0 0.080
2.4 3/32
3.2 1/8 Electrode holder with collet (for ESG Plus, ESG Plus 2)
4.0 5/32
Electrode holder ESG Plus, ESG Plus 2 continuous 1.0 - 3.2 0.039 - 0.126 790 052 457 0.023
with collet
Spare collet ESG Plus, ESG Plus 2 continuous 1.0 - 3.2 0.039 - 0.126 790 052 481 0.002
Wall-/table-/vice-mounting plate Spare collet (for ESG Plus, ESG Plus 2)
For stationary use of the ESG Plus and ESG Plus 2 .

Simple and rapid mounting to a wall, a table or a vice.
MODEL WORKS WITH CODE KG

Wall-/table-/vice-mounting plate ESG Plus, ESG Plus 2 790 052 483 0.102
Adapter for extraction device Wall-/table-/vice-mounting plate
This adapter for an extraction device can be placed rapidly and simply on the
ESG MAX grinding head and reduces grinding dust by up to 96% less particles.
For use on electrodes with thorium.
Consider country-specific regulations, standards and guidelines.

Adapter for extraction device ESG MAX ESG MAX 790 052 612 0.077
Adapter for extraction device

Protective cover
Easy to adapt on the ESG Plus head.
With integrated retainer for suction units. For use on electrodes with thorium.
Consider country-specific regulations, standards and guidelines.

Protective cover ESG Plus ESG Plus 790 052 496 0.170
Protective cover ESG Plus 2 ESG Plus 2 790 052 596 0.220
Double-Decker Kit
Protective cover
Easy to mount to the ESG Plus.
This attachment makes it possible to use 2 different grinding wheels at the same
time.
Including:
1 Grinding head
1 Diamond grinding wheel (Coarse)
1 Cylinder-head screw with collar (M4x34)
1 Shaft extension
MODEL WORKS WITH GRINDING ANGLES [] CODE KG

Double-Decker Kit ESG Plus 15 / 18 / 22.5 / 30 790 052 490 0.160 Double-Decker Kit
Double-Decker Kit ESG Plus 15 / 30 / 45 / 60 790 052 390 0.100
Orbital Welding
ORBmax
In combination with the ORBIMAT welding power
source, the joining process can be monitored in
ORBIWELD 76S
real-time and automatically switched off when
increased oxygen content occurs
ORBIMAT 165 CA
O2 Log Analyzer
The NEW ORBmax Software Included
Comprehensive range of
accessories, including durable
storage and shipping case
DIGITAL OXYGEN ANALYZER

In Tungsten Inert Gas (TIG)-welding oxygen is generally undesirable as it is detrimental
to the welded joint. The ORBmax digital oxygen analyzer sets a milestone for fast,
exact detection of residual oxygen, allowing greater efficiency and higher quality
welds. The compact unit can perform complete documentation of the results.
The "Optical oxygen measurement via For welding pipes in plant and equipment construction for the food processing, beverage, cosmetics and
fluorescence extinction" method for welding pharmaceuticals industries, medical and biotechnology as well as fine chemicals, comprehensive quality
technology (patent pending) is far superior assurance is required and a procedure qualification is specified for the welded seams. For quality certification,
to conventional methods, using zirconium not only the values from the power source, but also the residual oxygen values can be documented with the
sensors: requiring no warm-up wait time, it ORBmax, thereby eliminating a more in-depth inspection (eg. x-rays). When used as a stand-alone solution,
reliably, quickly and precisely detects the ORBmax records a digital log with a time stamp. In conjunction with the ORBIMAT welding power supply, the
amount of oxygen share in the gas; ozone weld is monitored in real-time and automatically adjusted when increased oxygen content occurs.
formation is eliminated; the measurement is
possible in all gas mixtures without manual No warm-up time required Alarm mode with beeper and changing color
switch-over (even with forming gas with a Quick response display (green/red)
variable percentage of hydrogen). High measurement accuracy Protection class IP32
Measurement of residual oxygen level during Programmable alarm and saving interval
The exact, fast detection of the oxygen content the welding process in all gas mixtures Multi-range power supply
reduces the long flooding time of the forming gas. No uncontrolled increase of the measurement Software to evaluate data
The operator can start the safe welding process during the welding process Can be connected with an ORBIMAT Orbital
more quickly. As a result, precious work time Measurement of forming gas with variable Welding Power Source
is saved and the gas consumption reduced. In hydrogen content without mode change Maintenance-free sensor (yearly calibration
addition, ORBmax requires no maintenance of any Measured value recording on SD card recommended)
kind. Calibration once a year in accordance with User-friendly touchscreen Compact design
the standard ISO 9001 is sufficient. Water-resistant sensor Transportation case with IP67 protection
Orbital Welding
Digital oxygen analyzer
ORBmax
Features, see page 90.
TECHNICAL DATA ORBMAX

Dimensions (L x W x H) 215 x 200 x 74 mm
8.46 in x 7.87 in x 2.91 in
Weight, approx. 2 kg
4.4 lbs
Protection class device IP32
Protection class transport case IP67
Power connection AC 100 - 240 V, 50 - 60 Hz
Measuring range 1 - 999 ppm ORBmax
SCOPE OF DELIVERY 1 ORBmax residual oxygen meter
1 power unit supply set 100 - 240 VAC / 12 VDC
1 measuring hose (with test tip and filter)
1 SD card including evaluation software "O2_log"
1 interface cable
2 reserve filter inserts
1 operating instructions

WEIGHT WEIGHT
KG KG
ORBmax 100 - 240 V, 50/60 Hz 882 000 002 2.000 4.775
Consumables for ORBmax Practical protective cover included
All individual parts are already included in the scope of delivery of the ORBmax.
MODEL CODE KG
Measuring hose set, including: 882 050 006 0.081
1 hose*
1 filter for protecting the oxygen sensor against soiling
2 filter inserts
1 test tip
1 hose connector
Hose* 882 012 010 0.050
Filter 882 020 003 0.021
Filter inserts (5 pieces per packing unit) 882 030 002 0.003
Test tip 882 012 011 0.004
Hose connector 882 012 012 0.001
* Please specify the hose length in meters when ordering.
Measuring hose set (Individual parts)
Orbital Welding

Complete with Teflon gas hose and rapid-action couplings.
The ORBIPURGE forming set for tube internal diameters
12 - 110 mm (0.472 in - 4.331 in) includes all accessories for fast
and efficient internal forming during orbital welding.
Forming plugs for larger diameters are separately available.
The various stoppers match the internal diameter of the tube exactly and
therefore from a continuous sealing
The complete set is supplied in a durable plastic carrying case
The scope of delivery includes 2 forming plugs in each size, a Teflon gas hose,
and a set of rapid-action couplings
Particularly suitable where there are very high demands for purity in the forming
atmosphere and is an ideal addition to our residual oxygen meter ORBmax (see
page 90)
The included rapid-action couplings allow a simple connection and separation of
the gas hose
Inert gas outlets for ORBIPURGE forming plugs:

Compatible with all ORBIPURGE forming plugs.
MODEL CODE KG
ORBIPURGE forming set 881 000 001 3.150
Inert gas outlets Inert gas outlet for ORBIPURGE 3/8 in 881 020 014 0.030
Inert gas outlet for ORBIPURGE M5 881 020 015 0.005
Forming plugs, set for ID 114 - 130 mm (4.488 in - 5.118 in), 3/8 in 881 050 030
Earth cable
For use in combination with an orbital welding power supply of the ORBIMAT CB-
other CA series.
MODEL LENGTH LENGTH CODE KG

[M] [FT]
Earth cable for 165 Ampere welding power supplies 5.0 16.4 811 050 004 2.351
Earth cable for 300 Ampere welding power supplies 5.0 16.4 811 050 005 2.400
Earth cable Earth cable for 300 CA AVC/OSC welding power supplies 5.0 16.4 812 050 046 2.850
OM 165CA Extension and Adapter Cables

Compatible with all Orbitalum orbital weld heads, with the exception of the ORBIWELD
TP AVC/OSC heads.
Other lengths on request.
MODEL LENGTH LENGTH CODE KG

[M] [FT]
Hose package extension 5 m (16 ft) 5 16 871 050 011 7.600
Hose package extensions Hose package extension 10 m (32 ft) 10 32 871 050 012 15.200
AMI Adapter - Water Cooled Heads 871 030 020
AMI Adapter Air Cooled Heads 871 030 021
AMI Remote for adapter cable 871 050 036
Orbital Welding
Flow regulator
With 2 adjustable flow displays and option to connect welding and forming gas.
Technical data Argon

max. inlet pressure 230 bar / 3.000 psig
flow indicator up to 30 L/min /60/160 scfg
cylinder connection W21.8x1/14 in /CGA 580
hose connection 9 1/4 / 5/8-18
Dual flow regulator

Item Version Code kg
Dual flow regulator argon 888 000 001 1.850
Bar pressure regulator "Argon"

For HX 16P, see page 78.
Inspection set
Optimal tool for visually checking the welding seam, including lighting.
Minimum sensor (Length: 110 mm/4.331 in) complete with handle and attachable
mirrors 16 mm (0.630 in) and 20 mm (0.630 in).
MODEL CODE KG
Inspection set 875 030 020 0.190
Spare bulb for inspection set 875 030 028 0.002 Inspection set
Spare mirror 16 mm (0.63 in) for inspection set 875 030 029 0.010
Spare mirror 25 mm (0.98 in) for inspection set 875 030 031 0.010

WS electrodes are used for DC and AC welding and are a completely satisfactory
replacement for the WT electrodes.
Benefits:
High ignition safety
Low combustion WS2 tungsten electrodes
Long service life
High arc quality
Content: 10 pieces
Length: 175 mm (6.890 in)
Composition: WS2 = Rare earths (mixed oxides)
Color code: Turquoise
MODEL ELECTRODE ELECTRODE CODE KG

[MM] [INCH]
WS2 tungsten electrodes 1.0 0.039 826 004 018 0.180
Orbital Welding
TIG manual welding torch for ORBIMAT

The TIG manual welding torch for ORBIMAT orbital welding power supplies is a
high productive welding torch for tacking and manual welding. The water-cooled
hand torch allows an ideal heat conduction and a long operating life. The compact
design, the flexible hose package and the integrated operation control results in a
high user-friendliness.
TIG manual welding torch for ORBIMAT A durable storage and shipping case and a consumable spares kit are included.
Features:
Water-cooled DC 250 A, AC 200 A

Superflex hose package
Flexible torch body
Ergonomic handle
Ball joint for optimum movement radius
Scope of delivery:
1 TIG manual welding torch

Torch consumable spares kit
The following accessory is essentially required for operating the TIG manual
welding torch and must be ordered separately:
Manual welding torch with hose package Earth cable, see page 92
and consumables
MODEL HOSE PACKAGE HOSE PACKAGE CODE KG
LENGTH [M] LENGTH [FT]
TIG manual welding torch for ORBIMAT 8.0 26.0 890 013 010 7.480
Consumables for T
IG manual welding torch
ACCESSORIES HF SPIRALS TORCH SEAL GAS NOZZLES GAS LENSES
Picture
WORKS WITH: CODE KG CODE KG CODE KG CODE KG

TP 250 831 001 027 0.003 811 005 020 0.003 811 020 017 0.004 811 020 016 0.004
TP 400 KD4-100 811 050 011 0.002
TP 400 KD3-62 (AVC/OSC)
812 020 023 0.010 812 020 022 0.010
TP 600 (AVC/OSC)
831 001 027 0.003
TP 1000 (AVC/OSC)

P16
P16 AVC 811 050 011 0.002 831 001 060 0.020 831 001 161 0.009
P20 831 001 027 0.003
TIG manual welding torch 812 020 023 0.010 812 020 022 0.010
ACCESSORIES WIRE NOZZLES

Picture
Version Wire nozzle Wire nozzle Wire nozzle Wire nozzle

for wire 0.8 mm (0.031 in) for wire 1.0 mm (0.039 in) for wire 0.8 mm (0.031 in) for wire 1.0 mm (0.039 in)
up to SN 930 TP400 up to SN 930 TP400 from SN 931 TP400 from SN 931 TP400
WORKS WITH: CODE KG CODE KG CODE KG CODE KG
P16 831 001 031 0.020
P16 AVC 831 018 051 0.003

P20 832 001 012 0.020
TIG manual welding torch
Orbitalum Rentals
Virtually the entire range of Orbitalum welding system components

including the latest Orbimat power supply units, Orbiweld welding heads,
Orbitwin switching units and genuine Orbitalum accessories are available
as rentals. We supply equipment for both short and long term rentals, a
highly cost effective alternative to purchasing in some circumstances.
Factory rentals offer multiple benefits to our users. No more waiting for
machines or systems - most of our equipment is available for same day
shipping, eliminating the long lead times and vague shipping dates. We
have the youngest Orbitalum cutting and welding system rental fleet in
the industry. And every machine or welding system we rent is individually
checked and configured for your exact application tell us what you
need and well even preprogram your power supply unit. Orbitalum rental
equipment ships in durable storage cases to protect them in transit
offering you extra peace of mind.
RENTAL BENEFITS RENTAL SERVICES
Reduced Storage Requirements

Minimize Repair Expenses Fast Service/ Delivery
Minimize Down Time Monthly Rental Terms
No Large Capital Expenditure Rental Buy-Out Options
Latest Technology
Renting an Orbitalum welding system gives you complete access to the

expert service and technical advice our customers have relied on for over
130 years. It's also an excellent way to test drive the system youre
considering prior to purchase. Call us today and well help match the
right Orbitalum equipment to your applications and materials for specific
projects big or small.
Orbitalum Training
Classroom training on standard welding procedure
Technology Center
Advanced cutting machines and orbital welding systems require skilled
operators to operate them. As part of our ongoing commitment to
customer support Orbitalum has recently completed a new state of the
art Technology Center at E.H. Wachs Lincolnshire, Illinois headquarters.
The Technology Center was purpose-built for specialized training on
Orbitalum's pipe cutting, weld preparation machine tools and advanced
orbital welding systems.
From software to hardware to maintenance, our instructors demonstrate
the proper setup, operation and typical applications encountered in the
field. Including both welding theory in the classroom and hands-on cutting
and welding procedures in the lab, these courses are designed to jump
Orbitalum Technology Center in Lincolnshire, IL start productivity and realize the full potential of each machine.
Field Training
TRAINING BENEFITS Orbitalum also offers field training at your location that can be tailored to
your specific workforce and projects. Our instructors and field technicians
have years of experience in orbital cutting technology and orbital welding
Orbitalum Factory Instructors
systems, with each having received advanced training in operation and
Learn Safe, Proper Operation maintenance from the factory in Singen, Germany. Training can also be
conducted at our Sales, Service & Rental Centers if that is a better alternative.
Instruction at our Location or Yours
Jump Start Your Productivity We'll teach operational techniques and detailed maintenance procedures
that ensure a long life from your new Orbitalum equipment. Our goal is
Courses for New Grads
for every Orbitalum operator to have a comprehensive understanding of
& Seasoned Professionals
the technology, a detailed knowledge of their machine's capability, and a
Factory Certification valuable skill set.
Typical Topics
GF Saw Tube Cutting; RPG Facing, Intro and Safe Operation
Orbimat 165CA Introduction, Setup and Operating Procedure
Orbital Welding Theory, Software Navigation
Simplified Position-based Weld Program Development
ID Purge Pressure Control through the OM 165CA
Oxygen Monitoring and Datalogging with the ORBmax
Orbitwin Switching Device, Alternate Operation of Two Heads
Testing and Certification by Orbitalum
Courses are offered at our Sales, Service, & Rental Centers
ITW Welding
Welding
The ITW Welding group serves the global welding industry with superior
products, and unparalleled service. The group includes leading manufacturers
of weld prep machine tools, filler metals, welding machines, induction heating
equipment, and welding consumables, components and accessories for a wide Our ITW Partners
variety of applications. ITWWelding.com
When you partner with us
youre not only partnering
with the industry leader in
portable weld preparation
machine tools and orbital
Orbitalum Tools and E.H. Wachs are organized together as ITW Orbital Cutting
& Welding, to provide our global customers One Source for the finest in welding systems, youre
pipe & tube cutting, beveling and orbital tube welding products. E.H. Wachs partnering with ITW, the
manufactures portable machine tools used in pipe weld preparation, including industry leader in advanced
OD mounted split frames and ID mounted end preps. Orbitalum manufactures welding technologies.
high purity cutting products including GF saws, RPG facers and Orbimat power ITW has a market leading
supply and weld heads. ITW-OCW.com portfolio of best in class
brands offering reliable and
responsible products for the
markets we serve.
When reliability matters...
Were there.
ITW Welding offers a full line of industrial quality welders from Miller Electric
Mfg. Co., headquartered in Appleton, Wisconsin. Miller is a leading worldwide
manufacturer of Miller arc welding and cutting equipment, delivering ruggedly
reliable equipment of the highest quality. The Welding Components group
includes Bernard MIG-Guns, Weldcraft TIG-Torches, Tempil temperature
markers, and Smith Equipment, combining four well known suppliers for
welding accessories. MillerWelds.com
Forging the Tools

Hobart Brothers based in Troy, Ohio features a full line of filler metals for
applications ranging from mild steel and low alloy steel to stainless steel. for Excellence
Available products include stick electrodes, solid wires and flux cored wires in
a variety of diameters and packaging. All Hobart brand filler metals feature
superior arc performance and selections are available for fast-freezing or
self-peeling slag, low hydrogen weld deposits, high deposition rates and
efficiencies, and x-ray quality welds. HobartBrothers.com
E.H. Wachs | 600 Knightsbridge Parkway | Lincolnshire, Illinois 60069 | T:+1.847.537.8800 | F:+1.847.520.1147 | sales@ehwachs.com | ehwachs.com
You TM
YouTube.com/ehwachs
Corporate Locations
Sales Locations
UNITED STATES
ITW-OCW US Headquarters
E.H. Wachs
600 Knightsbridge Parkway
Lincolnshire, IL 60069 USA
T: +1.847.537.8800 Contact your local ITW Orbital Cutting & Welding representative
F: +1.847.520.1147
Toll Free: 800.323.8185
for additional information or to request a product demonstration.
Gulf Coast
Sales, Service & Rental Center
E.H. Wachs GERMANY UNITED ARAB EMIRATES
2220 South Philippe Avenue ITW-OCW Europe Headquarters Wachs Middle East & Africa Operations
Gonzales, LA 70737 USA Orbitalum Tools GmbH E.H. Wachs
T: +1.225.644.7780 E.H. Wachs Sales & Service Center PO Box 262543
F: +1.225.644.7785 Josef-Schttler-Strae 17 Jebel Ali Free Zone South
Singen D78224 Germany Dubai FZS 5, ACO6
Houston North T: +49 (0) 77 31 - 792 0 United Arab Emirates
Sales, Service & Rental Center F: +49 (0) 77 31 - 792 500 T: +00 971 4 88 65 211
E.H. Wachs / Wachs Subsea F: +00 971 4 88 65 212
15331 Vantage Parkway East CANADA
Houston, Texas 77032 USA INDIA
T: +1.713.983.7198 Wachs Canada Ltd
F: +1.713.983.9752 Eastern Canada Sales, Service & Rental Center Wachs India
1250 Journeys End Circle, Unit 5 E.H. Wachs / ITW India Private Limited
Newmarket, Ontario L3Y 0B9 Orbital Cutting & Welding Division
Houston South 4A/19, IDA Phase-1
Canada
Sales, Service & Rental Center Medak District
T: +1.905.830.8888
E.H. Wachs Telangana 502 319 India
F: +1.905.830.6050
3414 Lilac Unit E T: +91 40 3026 1812
Toll Free: 888.785.2000
Pasadena, Texas 77505 USA F: +91 40 3048 0815
T: +1.713.983.0784
F: +1.713.983.0703 Wachs Canada Ltd
Western Canada Sales, Service & Rental Center SINGAPORE
5411 82 Ave NW Wachs Asia Pacific
West Coast
Edmonton, Alberta T6B 2J6 E.H. Wachs / ITW Welding Singapore
Sales, Service & Rental Center
Canada 23 Tagore Lane #04-06/07
E.H. Wachs
T: +1.780.469.6402 Tagore 23 Warehouse
5130 Fulton Drive, Unit J
F: +1.780.463.0654 Singapore 787601 Singapore
Fairfield, California 94534 USA
Toll Free: 800.661.4235 T: +(65) 9634 5432
T: +1.707.439.3763
F: +1.707.439.3766 F: +1 (847) 484 2692
UNITED KINGDOM
East Coast Wachs UK CHINA
Sales, Service & Rental Center UK Sales, Service & Rental Centre Wachs China
E.H. Wachs Units 4 & 5 Navigation Park E.H. Wachs / ITW Welding China
1001 Lower Landing Road, Suite 208 Road One, Winsford Industrial Estate New Caohejing International Business Centre
Blackwood, New Jersey 08012 USA Winsford, Cheshire CW7 3RL B-1501 No. 391 Guiping Road
T: +1.856.579.8747 United Kingdom Shanghai 200052 China
F: +1.847.520.1147 T: +44 (0) 1606 861 423 T: +86 (21) 52303751
F: +44 (0) 1606 556 364 F: +86 (21) 52303758
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Orbitalum High Purity Pipe & Tube Cutting Tools and Orbital Welding Systems

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TOOLS FOR PROCESS PIPING

ITW Orbital Cutting & Welding

Orbitalum Orbital Weld Head

GF 4 Tube & Pipe Saw

Orbiweld 76S Orbital Weld Head

INDUSTRY APPLICATIONS ORBITALUM PRODUCTS

Pipe Cutting and Beveling Machines 4

Tube Squaring Machines 27

Pipe Beveling Machines 39

Accessories for Workshop and Site 49

Orbital Welding Power Supplies and Accessories 51

Enclosed Orbital Weld Heads 57

Tube-to-Tubesheet Orbital Weld Heads 79

Orbital Welding Accessories and Consumables 85

Quick overview pipe cutting and beveling technology

Tube outer diameter OD

PS 6.6 see page 22

GFX 6.6 see page 12

0 100 mm 200 mm 300 mm 400 mm 500 mm

Tube wall thicknesses

PS 6.6 see page 22

GFX 6.6 see page 12

Reversible clamping jaws Integrated line laser to

PIPE CUTTING AND BEVELING MACHINES

GF 4 GF 6 GF 4 AVM GF 6 AVM GF 4 MVM GF 6 MVM

Pipe cutting and beveling machines

MODEL VERSION CODE MACHINE SHIPPING

Available with automatic

Optimized speed range

The perfect preparation for Planetary cutting

PIPE CUTTING AND BEVELING MACHINES

RA 8 RA 12 RA 8 AVM RA 12 AVM RA 8 MVM RA 12 MVM

Pipe cutting and beveling machines

MODEL VERSION CODE MACHINE SHIPPING

GFX 3.0, GFX 6.6

PIPE CUTTING AND BEVELING MACHINES

APPLICATION RANGE GFX 3.0 GFX 6.6

Pipe cutting and beveling machines

GFX 3.0, GFX 6.6

MODEL VERSION CODE MACHINE SHIPPING

GFX 3.0, GFX 6.6

Stainless steel caps

Ideal for preparing stainless steel tubes.

Clamping shells for thin-walled tubes are available on request.

Set comes with:

Durable storage and shipping case

Durable storage and shipping case

Accessories for GF and RA machines

Set of stainless steel clamping attachments

MODEL VERSION CODE KG

Saw blade lubricant GF TOP

GF TOP MODEL VERSION CODE KG

Saw blade lubricant GF LUB

GF LUB MODEL VERSION CODE KG

Special gear oil

MODEL VERSION CODE KG

Special gear oil

MODEL VERSION CABLE LENGTH CODE KG

Quick-mounting base plates with integrated screw clamps

Pipe feeder base unit and extension unit

250 mm 1600 mm 460 mm

Extension unit: Pipe feeder extension unit

Floor bracket accessory: