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Download by: [Indian Institute of Technology Roorkee] Date: 16 January 2017, At: 08:08
Ships and Offshore Structures
Vol. 6, Nos. 12, 2011, 8192
As part of the Network of Excellence on Marine Structures (MARSTRUCT), a series of studies has been carried out into the
buckling of glass-fibre-reinforced polymer plates with in-plane compression loading. The studies have included fabrication
and testing of square, laminated panels with various thicknesses and initial geometrical imperfections, material testing,
advanced finite element modelling studies and finally parametric studies covering a range of slendernesses and imperfection
amplitudes. The paper provides an overview of the studies, which involved several participants in the Network.
Keywords: glass-fibre-reinforced polymer plates; material tests; geometric imperfections; ultimate strength
published information on the manufacturing imperfections up to failure and to obtain comprehensive test data for use
that need to be taken into account. in validation of modelling approaches.
The test plates are inserted between the side flanges (No.
4 in Figure 4) of the two towers and are bolted between
the top and bottom flanges (No. 3 and No. 5 in Figure 4, Figure 5. The two sides of a plate specimen installed in the test
rig, ready for testing. (This figure is available in colour online.)
respectively). In this way, along the two vertical towers, the
test plate is free to move in x- and y-directions, whereas
out-of-plane movement and rotation are prohibited. Along
(concave) side. Figure 5 shows a plate mounted in the test
its horizontal edges (top and bottom flange), the test plate
rig, ready to be tested. Figure 5 (bottom) shows the con-
is considered rotationally fixed.
cave side of the plate with positions of LVDTs and strain
Figure 4 (bottom) presents a schematic view of the plate
gauges. In all cases, the compressive loading was applied in
clamping devices, with detailed dimensions as measured
the form of linearly increasing compressive displacement
from the test rig. Thus, as indicated, the effective dimen-
with a speed of 1 mm/min.
sions of the plate after being installed into the test rig are
a = 325 mm and b = 320 mm.
An advanced, non-contact DIC system (ARAMIS 4M)
was applied to monitor deformations during testing. Two 4 2.4. Test results
megapixel digital cameras monitor the same specimen area Table 1 represents the ultimate failure loads for the indi-
but with a relative angle to each other. A suitable speckle vidual tested panel specimens. Generally, all specimens,
pattern is sprayed onto the specimen surface so that the irrespective of imperfection magnitude, experienced
digital images can be analysed digitally and a surface 3-D out-of-plane deformations prior to ultimate failure; see
displacement field and a 2-D strain field can be generated the representative DIC out-of-plane measurements in
for each time frame. A frame rate of one frame per second Figure 6. They were thus influenced by a mixture of
was used for all specimens. The digital cameras and the bending deformations due to specimen imperfections,
specimen speckle pattern can be seen in Figure 5 (top). bending deformations due to test rig deformations and
The DIC system and its cameras were placed on one instability/buckling behaviour of the plate specimens.
side of the specimen (the convex side for plates with im- For the specimens in Series 1, which have a high slen-
perfections), while linear variable differential transformers derness ratio, the results in Table 1 indicate a decrease
(LVDTs) and strain gauges were placed on the opposite in compressive strength when an initial imperfection is
Ships and Offshore Structures 85
Table 1. Failure loads. drop in compressive strength can be observed when the
maximum imperfection magnitude is increased from 3.2 to
Imperfection Series 1 Series 2 Series 3 9.6 mm. However, comparing the compressive strength of
(mm) (kN) (kN) (kN)
the specimens having small imperfections with those hav-
0 N/A 1218 2250 ing no imperfection, a slight increase can be observed. This
415 1092 2070 is contrary to the expectation that the compression strength
390 1170 N/A of the specimens with no imperfection should be higher,
3.2 294 906 2380 with maximum imperfection sensitivity in this slenderness
213 882 2303
309 930 2327 range. However, as all specimens, and especially the Se-
9.6 294 750 1543 ries 3 specimens, are also influenced by test rig deforma-
320 780 1934 tions introducing displacements and rotations of the panel
N/A 792 1892 boundaries and thus acting as gradually increasing geomet-
rical imperfections, no general conclusion can be drawn
regarding the compressive strength of the specimens with-
introduced. However, approximately the same compressive out initial geometrical imperfections on the basis of the test
strength is observed for specimens with both small and large results. Furthermore, only two specimens have been tested
imperfections, suggesting a rather small imperfection sen- so that any conclusions have again to be taken with caution.
sitivity. It should be noted that these conclusions are based
on only two specimens for each of the cases with no imper-
fection and with large imperfection and must therefore be 3. Material testing
taken with reservations.
3.1. Objectives
For the specimens in Series 2 with a medium slender-
ness ratio, the compressive strength is seen to decrease con- Material testing was performed in order to provide reliable
sistently with increasing imperfection magnitude, and there ply properties for use in the modelling studies described in
is a higher imperfection sensitivity than for the specimens Section 4.
in Series 1.
Finally, for Series 3 with a small slenderness ratio, at
which the critical stress for elastic buckling is close to the 3.2. Materials and fabrication methods
compressive strength of the laminate material, a significant In order to establish in-plane ply properties for the plates
to be tested, a round-robin material characterisation test
programme was performed by the DTU and NTUA. Each
partner manufactured two identical sets of UD specimens
from its own material, using exactly the same UD materials
and fabrication method as for the panel test plates (see
Section 2.2). The first set was tested by the partner who
produced it, and the second was tested by the other partner.
The DTU material was a pre-preg E-glass fibre/epoxy
system. The plates from which the material specimens were
cut were made from 1200 g/m2 UD fabric by hand lay-up
and vacuum bagging in a double-sided mould. The speci-
mens produced by the DTU had, on average, a fibre volume
fraction of 0.62 and a ply thickness of 0.8 mm.
The NTUA material test specimens were made with a
623 g/m2 UD glass fabric (with 50 g/m2 in weft direction)
and the same low-viscosity epoxy resin as for the panel
specimens. The vacuum bag moulding method was used,
with a single-sided mould. The specimens produced by the
NTUA had, on average, a fibre volume fraction of 0.43 and
a ply thickness of 0.55 mm.
The testing programme included measurement of the
tensile, compressive and shear behaviours (moduli and
Figure 6. Out-of-plane displacement contour plot (measured
with DIC) for a Series 3 panel without imperfection for increasing strengths) of both the DTU and NTUA materials. Ten-
applied in-plane loads. The last contour plot (bottom right) is taken sile properties at 0 and 90 were measured in accordance
immediately prior to ultimate failure. (This figure is available in with the ASTM D3039M standard, compressive properties
colour online.) at 0 and 90 in accordance with ISO 14126 and shear
86 B. Hayman et al.
properties in accordance with ASTM D5379 (Iosipescu lower void content is normally expected for the DTU mate-
shear test). Three material characterisation plates were fab- rial due to the pre-pregs and the more advanced fabrication
ricated by each partner: one plate having a thickness of method followed. An additional reason may also be some
approximately 1 mm for the 0 tensile test specimens, one problems encountered with the curing of the NTUA epoxy
having a thickness of approximately 2 mm for the 90 ten- resin, which were discovered after the specimen fabrica-
sile and 0 compressive test specimens and one having a tion and testing. More specifically, hardness measurements
thickness of approximately 4 mm for the shear and 90 carried out on the tested specimens revealed that the epoxy
compressive test specimens. The DTU tests were carried resin might not had been fully cured.
out at Ris DTU (Ris National Laboratory for Sustain- Although the differences between the measured E1c
able Energy), while the NTUA tests were carried out at the values at the two laboratories were acceptable, the discrep-
Shipbuilding Technology Laboratory of the NTUA. ancies between the measurements of the same mechanical
property for the same material were significant for the rest
of the tests. In general, the NTUA measurements gave lower
3.3. Material property test results values than those of the DTU for the same material, with
The respective averaged results of the tests performed at the exception of shear modulus G12 . The greatest discrep-
the DTU and the NTUA are given in Table 2, where E ancies were noticed for the compressive tests normal to the
is the Youngs modulus, G is the shear modulus, is the fibres, which usually present the greatest sensitivity to test
Poissons ratio, X is the strength in the fibre direction, Y is conditions. A possible contributory factor could be that the
the strength normal to the fibres and S is the shear strength. quality of the bonding of the tabs to the specimens tested at
Subscripts 1 and 2 denote the directions parallel and normal the NTUA was not as good as that achieved at the DTU.
to the fibres, respectively, while subscripts t and c denote
tension and compression, respectively.
Table 2 reveals large differences between the proper- 4. Validation of finite element models
ties measured for the DTU and NTUA materials, as well as
4.1. Introduction
significant discrepancies between the measurements by the
two laboratories of the same property for the same material. In order to establish a valid modelling approach to be imple-
The measured properties of the DTU material are generally mented in the parametric studies, the Newcastle University
higher than those measured for the NTUA composite. This (UNEW) and the DTU performed a series of finite element
fact can be mainly attributed to the higher quality of the analyses (FEAs) to compare with the panel test results.
raw materials used by the DTU (pre-pregs against conven- All analyses have been performed using Abaqus Standard
tional composites) and the more advanced manufacturing and involved both geometric non-linearity and non-linear
method (use of a double-sided mould against a single-sided material behaviour using a progressive failure model. The
one). These two factors led generally to the manufacture outcome of these analyses is described in the following
from the DTU of thinner composite materials of much bet- paragraphs. Preliminary studies that focused especially on
ter quality, considerably higher fibre volume fraction (62% the modelling of the boundary conditions achieved in the
against 43%) and smaller thickness variations. Moreover, test rig are reported by Berggreen et al. (2007).
although void content measurements were not carried out, a
Table 2. Comparison of average material properties (in MPa). 4.2. Element selection
Owing to the anisotropic behaviour of fibre-reinforced lam-
NTUA material DTU material inates, with a fibre modulus much greater than that for
the matrix, the effects from transverse shear deformation
Property NTUA test DTU test NTUA test DTU test
are more significant than in isotropic materials. To predict
E1t 29658 (11) 33170 (4) 48634 (5) 56235 (9) these effects accurately in the large range of plate slender-
E1c 38671 (3) 37238 (6) 50619 (7) 56209 (34) ness ratios covered in the parametric study, the conventional
E2t 6563 (23) 9338 (7) 18535 (11) 20422 (4) eight-node quadratic quadrilateral thick shell element with
E2c 8501 (14) 9536 (7) 12325 (15) 15729 (6)
reduced integration (S8R type in Abaqus) and six degrees
G12 2034 (7) 2169 (22) 4800 (6) 4264 (4)
v12 0.290 (37) 0.268 (8) 0.274 () 0.284 (7) of freedom was chosen.
Xt 559 (21) 698 (10) 968 (11) 1141 (7) The S8R-type element represents thick shells that allow
Xc 253 (23) 191 (21) 915 (34) 952 (26) for large rotations and transverse shear deformation. First-
Yt 60 (20) 43 (14) 24 (33) 22 (23) order shear deformation theory is used which, together with
Yc 59 (17) 69 (12) 118 (14) 127 (2)
a Simpsons integration scheme for the constitutive relation-
S 31 (3) 30 (3) 65 (3) 64 (3)
ships through the shell thickness, allows for interlaminar
Note: Values in parentheses indicate the % coefficient of variation. stresses to develop (Abaqus 2007).
Ships and Offshore Structures 87
In the reduced formulation of the S8R element, a penalty ditional damage variable for shear; 21 = minor Poisson
method is applied in the integration scheme for the calcu- ratio; D = 1 (1 df ) (1 dm ) 12 21 .
lation of the transverse shear strains that prevents shear The material properties are then degraded linearly up
locking behaviour. The shear stiffness takes the form to failure, which occurs at a maximum strain of twice the
strain at the initiation of failure (Matzenmiller et al. 1995).
K = kGtAfp , (1) Additional investigations with alternative failure
methodologies developed by the partner institutions have
where k = correction factor based on experimental results, been performed and will be presented at future publica-
G = transverse shear modulus, t = section thickness, A = tions in detail. The results presented here are limited to
reference area assigned to an integration point and fp = the solutions obtained with the Abaqus failure methodol-
dimensionless factor defined as ogy. This demonstrated faster convergence of the solutions,
compared with instantaneous degradation models devel-
1
4 A
oped by the institutions, with small sacrifice to accuracy.
fp = 1 + 0.25 10 2 . (2) The post-failure methodology appeared to have a bigger in-
t
fluence in the ultimate strength predictions than the failure
criteria adopted, as long as the latter included interaction
terms between normal and shear stresses.
4.3. Progressive failure
Prior to damage initiation, the material behaviour is lin-
early elastic. Damage is initiated according to the Hashin
4.4. Finite element model
quadratic failure criteria (Hashin and Rotem 1973), the gen-
eral forms of which are as follows: Both sets of material property definitions described in Sec-
tion 3.3 were employed in the FEA models to predict the
2
11 collapse of the tested panels. The elasticity moduli from the
fibre tension: Fft = , (3a) tensile and compressive tests were averaged for the defini-
Xt
2 tion of single properties in the longitudinal and transverse
11 directions. For the remaining material property definitions,
fibre compression: Ffc = , (3b)
Xc transverse isotropy has been assumed with the transverse
2 2 shear modulus in the 23 planes equal to the in-plane shear
22 12 modulus to ensure stability in the analysis. Owing to limi-
matrix tension: Fmt = + , (3c)
Yt S tations on space, only results obtained with the NTUA data
2 2 set are presented in this paper. These are the material data
22 12
matrix compression: Fmc = + , (3d) adopted in the parametric studies described in Section 5.
Yc S
The initial geometric imperfections imposed in the FEA
models are the same in magnitude and shape as those built
where Xt , Xc , Yt , Yc and S are as defined in Section 3.3;
into the test panels during fabrication. To nucleate buck-
ii , ij = effective stress tensors; i, j = 1, 2 represent local
ling in the case of the panels with no initial imperfections,
coordinates.
an imperfection with a magnitude ( o ) of 5% of the panels
At the onset of damage the material response is com-
thickness has been imposed. The effective panel dimensions
puted from
of 320 320 mm have been used in the models with sim-
ply supported and clamped boundary conditions. The area
11
included in the model was later reduced to 300 300 mm,
1
22 = and the displacements and rotations measured at the edges
D
12 of this region by the DIC system were imposed as boundary
conditions. This case is referred to as having non-linear
(1 df )E1 (1 df ) (1 dm ) 21 E1 0 boundary conditions in the results. The rotations imposed
sym. (1 dm ) E2 0
at the boundaries induce out-of-plane displacements in the
sym. sym. (1 ds ) GD panel. Thus, for the panels without imperfections, it was
unnecessary to introduce an initial imperfection to nucleate
11
buckling with these boundary conditions.
22 , (4)
A mesh refinement study was performed to determine
12 the number of elements required to achieve convergence of
the FEA model. From this study, it was concluded that a
where , = strain tensors; df , dm = damage variables mesh of 46 46 S8R elements would be used in the 320
corresponding to failure in the fibres and matrix; ds = ad- 320 mm models. For the case of the 300 300 mm models,
88 B. Hayman et al.
Table 3. Clamped boundary condition. Table 5. FEA correlation with panel tests when various boundary
conditions are assumed (failure stresses in MPa; deviations from
Loaded edge Reaction edge Unloaded edges test results in %).
X Displacement X 0 X Free
Y 0 Y 0 Y 0
Z 0 Z 0 Z 0
RX 0 RX 0 RX Free
RY Free RY Free RY 0
RZ 0 RZ 0 RZ 0 Figure 7. End shortening of Series 1 panel S1-0-2 with no initial
imperfections.
Ships and Offshore Structures 89
Figure 8. End shortening of Series 1 panel S1-32-2 with 3.2 mm Figure 11. End shortening of Series 2 panel S2-32-2 with 3.2
initial imperfection. mm initial imperfection.
Figure 9. End shortening of Series 1 panel S1-96-1 with 9.6 mm Figure 12. End shortening of Series 2 panel S2-96-2 with 9.6
initial imperfection. mm initial imperfection.
Figure 10. End shortening of Series 2 panel S2-0-2 with no initial Figure 13. End shortening of Series 3 panel S3-0-2 with no initial
imperfections. imperfection.
90 B. Hayman et al.
Table 6. Definition of lay-up configurations. Table 7. Assumed WR material properties (in MPa).
Figure 16. Case A: triaxial lay-up; aspect ratio = 1. Figure 19. Case A: triaxial lay-up; aspect ratio = 4.
Figure 18. Case C: WR lay-up; aspect ratio = 1. Figure 21. Case C: WR lay-up; aspect ratio = 4.
92 B. Hayman et al.
without initial geometric imperfections and their critical perform parametric studies for plates with given boundary
(buckling) loads as predicted from a linear eigenvalue conditions.
analysis. An advanced modelling approach, based on FEA, has
In these results, it is observed that in the case of the been described. With a few exceptions, this modelling ap-
square plates initial imperfections have very little effect proach appears to be able to reproduce the main aspects
on the panel strength for b/t values greater than 30. In of the behaviour of the panels tested with in-plane com-
the quadriaxial and WR lay-up configurations, this effect is pression, provided the boundary conditions are modelled
further extended down to b/t values of 25 or less. Similarly, correctly. This includes estimates of the ultimate collapse
for the long plates in the high b/t region (above 30), the loads. There is some uncertainty about the boundary con-
effects from initial imperfections are negligible. ditions in some of the tests, and some issues require further
In the lower b/t region (less than 30), long plates ap- investigation. However, sufficient confidence in the mod-
pear to have less sensitivity to initial imperfections than the elling approach was established to permit the conduct of
square panels. This, however, has been influenced by the limited parametric studies.
imposed imperfection shape. The preferred buckling mode Parametric studies performed on simply supported,
shape yields more conservative results than a single half- square and long plates with three different composite lay-
wave imperfection for a long plate or the combined shape ups indicated very little sensitivity to geometric imperfec-
of imperfection applied in this study. tions in sinusoidal shape, provided the b/t ratio is greater
For all cases considered in the high b/t range, the plates than a value in the range 2030, depending on the lay-up.
experienced significant post-buckling displacements prior For thicker plates, i.e. with lower b/t, however, the failure
to ultimate collapse. The shape of deformation followed the load is more appreciably reduced by the presence of such
preferred buckling mode shape whether that was applied imperfections and is dependent on their shape.
initially or not. In the case of the long plates specifically, Only a brief outline of the work has been presented
this change in the deformation shape was indicated with here. More detailed descriptions of the experimental and
a snap-through that is visible in the load/end-shortening modelling studies will be presented in future publications.
response.
Note that the triaxial lay-up considered here has about Acknowledgements
87% of its reinforcement in the loading direction. This
This work has been performed within the context of the Network
contrasts with the quadriaxial lay-up, which is quasi- of Excellence on Marine Structures (MARSTRUCT), partially
isotropic, and the WR lay-up, which is balanced, having funded by the European Union through the Growth Programme
equal amounts of reinforcement in the 0 and 90 direc- under contract TNE3-CT-2003-506141. The provision of test spec-
tions. imens by Vestas Wind Systems A/S is highly appreciated.
6. Conclusions References
Abaqus Documentation. 2007. Version 6.7, Providence, RI, USA:
A comprehensive, collaborative study of the buckling Dassault Syst`emes Simulia Corp.
and post-buckling behaviour of composite plates under Berggreen C, Jensen C, Hayman B. 2007. Buckling strength of
compressive loading, with and without built-in geomet- square composite plates with geometrical imperfections
ric imperfections, has been carried out. This has included preliminary results. In: Guedes Soares C, Das PK, editors.
instrumented tests that provide a substantial database for Advancements in marine structures. London (UK):Taylor &
Francis. p. 413420.
validating modelling approaches. Corresponding material Hashin Z, Rotem A. 1973. A fatigue failure criterion
properties for use in modelling work have also been for fiber reinforced materials. J Compos Mater. 7:448
established. 464.
In laboratory testing of plates subjected to buckling Hayman B, Echtermeyer AT. 1999. European research on compos-
phenomena, it is extremely difficult or impossible to obtain ites in high speed vessels. Fifth International Conference on
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measurement system, it is possible to monitor the actual rine Engineers (SNAME).
displacements and rotations at the plate boundaries during Matzenmiller A, Lubliner J, Taylor RL. 1995. A constitutive model
a test. These can be imposed in an FEA in place of ide- for anisotropic damage in fiber-composites. Mech Mater.
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Misirlis K, Downes J, Dow RS. 2009. Effects of geometric imper-
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