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SW-21C
ACTUELSET R . P . M . ALARM
C / R.P.M.
SET R.P.M.
SW-21 C
Table of contents
1. Description.......................................................................................................... 5
4. Circuit description............................................................................................... 10
5. Component disassembly...................................................................................... 14
6. Calibration procedure.......................................................................................... 17
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SW-21C
1. Description
The JULABO SW-21C Shaking Water Bath is equipped with a stainless steel tank for the bath
liquid (water).
An electronic, proportional temperature control automatically ensures optimum heat-energy supply
for varying requirements. Thus rapid heating and a high temperature stability are achieved.
A circulating pump ensures optimum temperature distribution in the bath.
A shaking carriage supported on rollers is moved by a geared DC Motor via a pushrod. The motor
drive electronics enables the shaking frequency to be adjusted.
The setpoint temperature, safety temperature value or shaking frequency can be displayed
intermittently with the actual bath temperature on the LED display.
For applications near ambient temperature the cooling coil can be integrated in a cooling loop.
IMPORTANT:
F
Repairs are to be carried out only by qualified service personnel authorized by
JULABO LABORTECHNIK GMBH.
Repaired equipment must comply with the quality standards specified by
JULABO LABORTECHNIK GMBH.
When placing an order for spare parts the following details should be included:
* Version and serial number (indicated on the identification plate on the rear of the unit)
* Part order number, description, and required quantity (refer to the mechanical drawing
and the spare parts list)
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Operating controls and functional elements
16 Shaking carriage
17 Insert tray for Erlenmeyer flasks or test tube racks
18 Thumb screw for shaking tray insert (4 pcs)
19 Pushrod with holding screw
20 Drain plug
21 Cooling coil connections
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SW-21C
3. Spare parts list
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Spare parts list
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SW-21C
Pos. No. Description Order-No.
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Circuit description
4. Circuit description
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SW-21C
Capacitors C2, C3, C7, C8, C9, C11, C13, C14 and C23 suppress any AC interference
voltage with which the supply voltages may be burdened.
The electrolytic capacitors C3, C4, C6, C10 and C12 smoothen the rectified voltage.
In case of an alarm condition, REL1 causes a complete shutdown of the circulator pump and
heater. The current compensated filter formed by DR1 and C1 ensures that no high-frequency
noise from the motor is induced in the supply voltage circuits.
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Circuit description
Speed control
A fork-type light barrier connected to SV3 monitors the speed. The open collector output is
connected to pin 3. R60 serves as load resistance and IC 1 (pins 8, 9 and 10) functions as pulse
inverter. The clock pulses are available on pin 4 of SV2.
Safety circuit
The safety temperature is measured by an internal safety temperature sensor (S-sensor: KTY11; 2
kOhm at 25 C) and evaluated inside the operations amplifier IC4 (pins 1, 2 and 3). The signal
output consists of a temperature-dependent, linear voltage of 0 V = 0 C with a slope of 10 mV/K.
P5 serves adjustment of the output voltage on MP 7 to 0 V at 0 C, while P4 can be used to adjust
the slope of the output voltage.
The difference voltage between the working and safety temperature sensors is obtained from IC4
(pins 12, 13 and 14). When the temperature detected by the working temperature sensor is more
than 15 C higher than the temperature detected by the safety temperature sensor, T6 is switched
conducting and causes an alarm. The difference voltage is coupled through R19 to inverter IC4
(pins 8, 9 and 10), whose output signal switches T5 conducting on reversed conditions, likewise
activating an alarm.
IC4 (pins 5, 6, and 7) constitutes an adjustable comparator circuit.
The nominal safety value is applied to Pin 7 of SV2 and coupled through R26 to pin 6 of
comparator IC4. When the voltage on MP7 exceeds the nominal safety value, the output of the
comparator is connected to the positive supply voltage and drives transistor T7 conducting.
IC1 (pins 4, 5, 6, and 11, 12 and 13) functions as self-exited trigger circuit with a delayed response
time. All monitor functions have equal priority and can trigger an input alarm via the collector
circuits of T4 to T7.
At normal operation T3 is driven conducting through R7, thereby closing the alarm relay circuit (
power board REL1).
In case of an alarm condition, the connection between the emitter of T8 and the collector of T3
blocks the drive signal for the heater circuit via the triac and the zero voltage switch.
The alarm signal is inverted in IC1 (pins 1, 2 and 3) and then used to drive transistor T2 via
coupling resistor R6. The collector of T2 drives the buzzer, which can be switched off with S1. The
same signal is applied to pin 3 of SV2 for driving the alarm indicator LED6.
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Speed evaluation
Speed evaluation is performed by IC2. The pulses detected by the fork-type light barrier are
converted to needle pulses in the differentiating circuit formed by C11 and R17. The two internal
gates of IC2 (pins 1, 2, 3 and 8, 9, 10) function as monostable flip-flop stage. Each pulse on pin 4
of SV1 triggers a pulse of defined length. The pulses are predicated in IC2 (pins 11, 12, 13). The
mean value of the pulse signal is formed by the RC combinations R16/C10 and R15/C9. This
output voltage is proportional to the motor speed and applied to the voltage divider R13/R14 for
matching to the input voltage range of the A/D converter.
P3 serves adjustment of the digital display at maximum motor speed.
A/D converter
IC1 functions as A/D converter with integrated LED drivers for the 7-segment indicators A1, A2,
A3 and A4. The module requires a voltage of + 5VD and a stabilized negative voltage of -6.8 V.
This negative voltage is obtained from ZD1. The reference voltage for the converter is adjusted with
a voltage divider consisting of R9, P1 and R8. P1 serves to adjust the slope of the converter.
Switch S1 is used to select the various signal sources and the corresponding LED indicator LED1,
2, 3, or 4 on the front of the equipment.
Transistor T1 drives the decimal point to the left of the last digit. When speed indication has been
selected a positive voltage on the base of transistor T1 blocks the transistor and thus suppresses the
decimal point.
C13 and C14 block high frequency noise from the supply voltage circuits. R23 and C15 form a
ground reference point for the controller electronics with reference to the earthed neutral conductor.
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Component disassembly
5. Component disassembly
Take care that all protective ground leads are properly connected
after having been disconnected or removed for repairs!
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Component disassembly
Level switch
Drain the bath. Remove the shaking carriage.
Remove the mounting screws from the large bottom cover plate.
Remove the four mounting screws at the side of the power distribution and motor control board
(1.13).
Take out the cover with the board.
Disconnect the leads of the level switch from the power distribution and motor control board
(M1 or M2) and the pump motor.
Unscrew the mounting nut (SW 19) to remove the level switch (1.23).
When remounting the level switch, use new copper washers (A 13x18x1.5, Cu).
Pump motor
Drain the bath. Remove the shaking carriage.
Remove the four mounting screws at the side of the power distribution and motor control board
(1.13).
Take out the cover with the board.
Disconnect the pump motor leads.
Remove the tubing from the pump connectors.
The circulating pump unit is fixed to the bottom cover plate with a holding bracket and two
screws.
Push the tubing onto the pump connectors and fix with tube clamps.
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SW-21C
6. Calibration procedure
Turn the temperature selector dial (2) fully to the left so that the heater does not start to operate.
Turn the shaking frequency selector dial (8a) fully to the left so that the motor does not start to
operate.
Fill the bath with deionized water. Minimum filling level: 70 mm. Using ice cubes, establish a test
temperature of 0 C in the bath (as measured by the calibration thermometer).
NOTE: In case the filling level is below 70 mm, the integrated level switch acting as low liquid
level protection does not switch on the pump motor unit. Thus an optimum temperature
distribution in the bath is prevented.
Connect the mains power cable to a grounded power socket and switch on the unit.
Control board:
a) Temperature sensor calibration -0 V = 0 C (iced water)
Selector switch (4) for Multi-Display in position "ACTUAL".
The LED (10) for actual temperature value illuminates.
Working sensor: Set P3 for a voltage of 0.00 V 5 mV between the measuring points 0 V and
MP6.
Safety sensor: Set P5 for a voltage of 0.00 V 5 mV between the measuring points 0 V and
MP7.
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Calibration procedure
Display board
a) Multi-Display - Display calibration
After setting the slope on the control board, calibrate the display.
With P1, set the display to the value measured with the reference thermometer. (Example: 75.4)
b) Setpoint calibration
Turn the temperature selector dial (2) fully clockwise.
Selector switch (4) for Multi-Display in position "SET".
The LED (9) for setpoint temperature value blinks.
With P4, set the display to 90.0.
c) Control calibration
(Selector switch (4) for Multi-Display in position "SET".)
Set the temperature selector dial (2) to 50.0.
Selector switch (4) for Multi-Display in position "ACTUAL".
Allow bath to cool down (if necessary, add cold water) to 50.0 C (as measured by the
calibration thermometer). With the selector switch (4) in position "SET" or "ACTUAL" the same
values must be displayed.
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If this is not the case, correct the deviation with P1 on the control board.
Check the absolute accuracy: Heat the bath to 50 C. The max. deviation between calibration
thermometer and display should be 0.5 K. If necessary, repeat the calibration procedure.
e) Check the selected safety temperature (for example: at a bath temperature of 50.0 C)
Setting range: 20 ... 93 C
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Circuit and component mounting diagrams
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