423 Series TSG Hardware PDF

KMBT Confidential
bizhub 423 / 363 / 283/ 223

Trouble Shooting Guide
Ver. 2.0
TNBT1100051EN*
Janary 2012
Janary,
OP Support Department 4 / Office Printing Support Division
CS Headquarters / KMBT
KMBT Confidential
Contents
1. Image issue
5. FAX issue
1-1. Images get shrink when you hide sender information

1-2. Image noise on the edge (Ds Collar wear) *
5-1. C-B120 (when you put down telephone receiver)

5-2. R11 : FAX receiving error
5-3 T99 error occurs when using PC-FAX *
5-3.
5-4. Unable to delete a FAX job during transmission *
5-5. The line may remain busy when sending a fax *
2. Paper transportation issue

2-1. C0208/0206 : Tray lift-up error
2-2. Jam : 30-01 (PC-409)
23 F
2-3.
Fusing
i actuator
t t is
i broken
b k
2-4. How to select the machine motion when controller
JAM occurs *
2-5. Paper JAM occurs at the tray 2 *
2 6 Lever
2-6.
L
((paper ffeed
d section)
ti ) iis b
broken
k *
2-7. Cassette breakage *
3. ADF issue
3-1. Original is not taken up
3-2. ADF operating noise
3-3. Hook of DF-open/close-lever is broken *
4. Finisher issue
4-1. Jam : 72-17 (FS-529)
* newly added at ver.2
6 O
6.
Operation
ti / Display
Di l issue
i
6-1. Default setting of Original Type cannot be changed
6-2. 8-1/2*11 is displayed when setting A4R on the ADF
6-3. Email is always selected when you select FAX address
6-4. Remaining toner amount is not displayed correctly
6-5. Size detection failure of the bypass tray *
7. Noise / Smell issue

7-1. Noise from receiver when telephone is off-hook
7-2. Ozone Smell *
8 Others
8.
8-1. C-D004/C-FA14
8-2. Implementation method of toner yield improvement *
8-3. Freeze (after recovering from sleep mode) *
8-4 Freeze (while copying) *
8-4.
8-5. NV-RAM connector breakage *
8-6. Unable to obtain CSRC data *
8-7. IEEE802.1x connection failure *
KMBT Confidential
1-1. Images get shrink when you hide sender information

TABT1100114EN*
[Symptom]
Images get shrink when you hide sender information(FAX).
[Cause]
Problem
P bl
off th
the firmware
fi
for
f FAX board
b d FK
FK-508.
508
Extra space(white lines) is add to the received data if you switch off add
sender information (outside/inside) in administrator mode for one-time
when you send a message.
[Action in the field]
Update the firm
firmware.
are
Temporary (Special FW) : GDC-B5 (DLBT1002699EN*)
Permanent (Mass-production program) : G00-C2 (DLBT1100838EN*)
Return to the Contents
KMBT Confidential
1-2. Image noise on the edge (Ds Collar wear) [1/3]

TABT1100376EN*
KOM110685
[Symptom]
The outer / inner surface of the Ds Collar g
gets worn which causes black bands
to appear on side of the image.
In a worst case,
this whole area
b
becomes
bl
black.
k
Go to Next Page
KMBT Confidential

TABT1100376EN*
KOM110685
[Cause]
1 Some amount of the developer enter the sliding area between the Ds Collar
1.
and the shaft of developing roller.
-> The inner surface of the Ds Collar gets worn.
2 S
2.
Some amountt off the
th developer
d
l
gett stuck
t k between
b t
the
th Ds
D C
Collar
ll and
d th
the
housing of the developer. Due to this, the Collar will be fixed.
-> Specific area of the collar will continue to contact the drum, causing
the
h outer surface
f
off the
h collar
ll to wear.
[Countermeasure]
Improve
p
the abrasion resistance of the Ds Collar ((Add a bearing
g to its inner
surface).
Replace the following part.
(For the better replacablitiy in the field, a kit will be provided for the
replacement instead of a single part.)
P/N A1UDR90100 Ds Roll Kit (See the details on the following page.)
Go to Next Page
KMBT Confidential

<Kit contents>
A1UD371700 Roll
4068372000 Collar
A1UD371800 Compressing
Coil Spring
A1UD371600 Bushing
TABT1100376EN*
KOM110685
KMBT Confidential
2-1. C0208/0206 : Tray lift-up error [1/2]

[Symptom]
C-0208/C-0206 sporadically occur and Tray 3/4 become unavailable.
[Cause]
1. The wire harness is so short that the connection between the main body and the
paper feed cabinet(PC-208) might be poor
poor.
2. Problem of the firmware.
When the machine gets back from sleep and the sub-PowerSW is turned
on, Motor-ON
M t ON signal
i
l may be
b sentt outt from
f
the
th ASIC off the
th cabinet.
bi t A
As a
result, the motor may rotate for 34ms.
If this problem repeats, the paper goes up too much and you receive
C0208/0206.
C0208/0206
This problem occurs especially with Tray4 which is not so frequently used
(C-0208).
TABT1100092EN*
TABT1100038EN*
KOM101075E*
Go to Next Page
KMBT Confidential
2-1. C0208/0206 : Tray lift-up error [2/2]

1. Use the modified part. (The length of the wire harness is extended by
10mm )
10mm.)
Old P/N : A1UDN12C01 New P/N : A1UDN12C02
Applied to production T.B.A
TABT1100092EN*
TABT1100038EN*
KOM101075E*
2. Update the firmware.

KMBT Confidential
2-2. Jam : 30-01 (PC-409)

[Symptom]
J30-01 occurs when you print with PC-409.
TABT1100115EN*
[Cause]
There is a difference between the updated value of paper position and the actual
paper travel distance
distance . Therefore,
Therefore a paper fails to slow down at the required timing
and gets too closer to the one in front. As a result, Jam occurs because the sensor
prior to the registration roller cannot pick up OFF edge of the paper in front.
[Countermeasure]
The FW is changed to match the updated value of paper position and the actual
paper travel distance
distance.
Update
p
the firmware.
Temporary (Special FW) : GE6-B5 (DLBT1003029EN*)
KMBT Confidential
2-3. Fusing actuator is broken [1/2]

TABT1000815EN*
KOM110071E*
[Symptom/Cause]
After paper jam occurs in fusing section,
section when pulling out the jammed paper by
strong force or the feeding paper is relatively thick, there is a possibility that
actuator would be broken.
[Countermeasure]
The actuator is increased in strength with five times than the current design.
*Caution
If replacing by one- piece actuator for MIF, there is a problem on the safety due
to having concerns about Separation Claws spring probably dropping down.
For the broken actuator in MIF, please replace it with Separating Guide Assy
which is newly-made part (A1UDR72100) and includes the modified actuator.
((Please refer to the next page.)
p g )
Applied to production - please refer to KOM110071E*
Go to Next Page
KMBT Confidential
2-3. Fusing actuator is broken [2/2]

TABT1000815EN*
KOM110071E*
[Replacement Procedure for Separating Guide Assy]

1. Dismount the fusing unit
from main body
2. Remove the guide from

fusing unit
3. Remove two screws
Guide
4 Remove the harnesses

4.
form the wire saddle
5 Disconnect the connector of actuator,

5.
actuator
and remove Separation Claw Assy
Separation
Guide Assy
10
KMBT Confidential
2-4. How to select the machine motion when controller JAM occurs [1/2]
TNBT1100128EN*
[Outline]
We will p
provide yyou with the countermeasure to p
prevent fuser actuator breakage
g
occurring based on the following scenario.
As long as the machine works within the specification, it stops immediately
just after the paper size error occurs (when you try to print from the bypass
tray). We call that "Controller Jam".
In that situation, the paper would be caught between the fuser rolls so that
you have to remove itit.
However, if you pull the paper too strong, the fuser actuator might be broken.
(TABT1000815EN*)
1. Update the firmware to Special FW: GC3-C4(DLBT1101601EN*)
2 Set the software SW50 as below.
2.
below
SW50: 0x00 (default): The machine stops right after the error occurs.
(original motion, controller JAM).
SW 0 0x10:
SW50:
0 10 Continue
C i
printing
i i even when
h the
h paper size
i error occurs.
Go to Next Page
11
KMBT Confidential
2-4. How to select the machine motion when controller JAM occurs [2/2]
TNBT1100128EN*
[Options]
a) Stop right after the error occurs (default,
(default original motion
motion, controller JAM)
JAM).
b) Continue printing even when the paper size error occurs.
Caution
*Caution
In this case, the paper output will completely finish, however, you will see
the massage Paper size / Incorrect Type on the operation panel because
the paper size error is detected
detected. To cancel the massage
massage, load a paper of
any type on the bypass tray.
(Exception)
The machine works as original motion in the following conditions even when
you select Continue printing. Duplex printing
The paper size is larger than the size detected by the machine.
The print job includes Center Staple and fold, Half-fold, Tri-fold, or Z-fold
(when finisher is attached).
12
KMBT Confidential
2-5. Paper JAM occurs at the tray 2

TABT1100383EN*
[Symptom]
Dog-ear on the leading edge / paper JAM may occur at the paper take-up
section off the tray 2.
2
[Cause]
To avoid JAM,
JAM the front edge of the guide (A1UD5626
(A1UD5626*))
on the paper feed side is designed to be higher than
that of the guide on the vertical transport side (A1UD5724*) ,
However, some are inversely placed due to the variation
in production. Consequently, the paper may get caught.
This problem occurs only at the tray 2.
[Countermeasure]
position of the front edge
g of the p
paper
p g
guide of
Alter the p
the tray 2 to be in correct position.
Please refer to PMN for the part number.
A1UD5724
JAM
Paper feed route
A1UD5626
13
KMBT Confidential
2-6. Lever (paper feed section) is broken [1/2]

[Symptom]
The lever (A1UD5611, paper feed section) can be hit by the paper cassette
very hard when you open/close the paper cassette, and the lever is not strong
enough (stress is concentrated at thin part of the lever), resulting in lever
breakage.
TABT1100218EN*
KOM110787
[Countermeasure]
Reinforce the lever by design change.
The details are shown in the next section.
Applied to production T.B.A
KonicaMinolta Model
bizhub423
A1UD081000591(2011/04/23) and onward
bizhub363
A1UE081002049(2011/04/06) and onward
bizhub283
bi h b223
bizhub223
A1UF081004509(2011/04/06) and onward

A1UF082000816(2011/04/08) and onward
No pruduction after the design change is implemented.
Production was terninated on 2011/03/05(A1UG081000209).
Go to Next Page
14
KMBT Confidential
2-6. Lever (paper feed section) is broken [2/2]

TABT1100218EN*
KOM110787
OLD: A1UD5611-00A
NEW: A1UD5611-01B
15
KMBT Confidential
2-7. Cassette breakage [1/5]

TABT1100394EN*
[Symptom]
The right
g rear side of a cassette breaks when it is slid into the machine/cabinet
with great force.
[Cause]
The damaged part is considered safety rate into its design, however if the
cassette is slid with greater than estimated force, it may result in breakage.
In some cases, the pickup lever breaks. (TABT1100218EN*)
[Countermeasure]
1. Reduce the force acting on the cassette and the pick-up lever.
-> Approx. 30% force has been reduced by changing the contact angle of
the pick-up lever.
2 Permanent only: Reinforce the cassette
2.
(ref.) Pick-up lever reinforcement is has been applied to production.
(TABT1100218EN*)
Go to Next Page
16
KMBT Confidential

Take the action No1 or 2.
TABT1100394EN*
1. Preventive measure for the breakage (for MIF)

Affix the mounting part and the mylar (provided as after parts) to the rear
side of the cassette.
((See the p
page
g [[4/5]] and [[5/5]] for the procedure.
p
)
Mounting Part - P/N A1UDP003
Mylar - P/N A1UDP004
A1UDP003 (Mounting Part)

Go to Next Page
A1UDP004 (Mylar)
17
KMBT Confidential

2. Countermeasure after the breakage occurs
Replace the cassette with design-changed one.
TABT1100394EN*
<Contents of the design change>

2-1 Change the pick-up lever contacting angle by adding a rib.
2-2 Added fillet geometry and the rib to improve strength of the problem area.
Go to Next Page
18
KMBT Confidential

[1. Preventive measure for breakage: Affixing method of the mounting part ]
TABT1100394EN*
Reinforcing Part
A1UDP003
Double sided tape
Fit to the
corner
Go to Next Page
19
KMBT Confidential

[1. Preventive measure for breakage Mylar pasting method]
TABT1100394EN*
Reference for p
pasting
g
(Fit to the side of the resin block)
Reference for
pasting
Paste the mylar to cover

A1UDP003 (reinforcing part).
Mylar
A1UDP004
Note: Make sure to paste the mylar.

Affixing the reinforcing part only is NOT
sufficient.
ffi i t
Go to Next Page
Return
to the Contents
20
KMBT Confidential
3-1. Original is not taken-up [1/3]

TABT1100006EN*
KOM110021E*
[Symptom]
Original is not taken-up
taken up because the Paper Take-up
Take up Roller of ADF keeps stay in
the Lower position.
We can not use ADF.
It is easy to drop from the Stopper of front side in Paper Take
Take-up
up section
section.
[Countermeasure / Action in the field]
The following 3 items are implemented to increase the overlap quantity of the
stopper of front side in Paper Take-up section.
1. The shape of the Lever has been changed.
2. The ditch position of the Shaft (a) for installing the Stopper has been moved.
3. The ditch position of the Shaft (b) for installing the Retaining Ring (a) has been
moved.
moved
The details are shown in the following pages.
pp
to p
production - [[DF-621]] S/N : A143WY1057200 and onward
Applied
Go to Next Page
21
KMBT Confidential

[Overlap Quantity]
TABT1100006EN*
KOM110021E*
Go to Next Page
22
KMBT Confidential

[Details of the countermeasure]
TABT1100006EN*
KOM110021E*
Change the shape of the lever

New-P/N : A143PP4R02
Move the ditch positions of the

Shaft (a) and (b).
New P/N : A143PP5C02 shaft(a)
New-P/N
A143PP5403 shaft(b)
23
KMBT Confidential
3-2. ADF operating noise [1/3]

[Symptom]
ADF makes noise while it is operating
operating.
TABT1100095EN*
[Cause]
Noise is g
generated from ADF when
[1] Pickup roller goes up/down
The paper stopper hits the pick arm very hard when the pickup roller
goes down.
When the pickup roller goes up, it hits the top cover guide.
When the pickup roller goes down, the separation guide vibrates due to
its moving gap.
When the pickup roller goes down, it vibrates due to its moving gap.
[2] the slit glass is cleaned
Go to Next Page
24
KMBT Confidential

TABT1100095EN*

[1] Change the design
The details are shown in the next page.
Applied to [DF-621]
[DF 621] S/N : T
T.B.A.
BA
[2] Never let the slit glass be cleaned.

Set the value of ADF Scan Glass Contamin. Set. to be Not Set.
(Service Mode, System 2)
*Caution
If you take the action [2], you may see vertical stripes on scanned
data/printed paper when the slit glass gets dirt.
Go to Next Page
25
KMBT Confidential

TABT1100095EN*
Details of the design change

Replace Stoppers with
the ones mounted with damper
[Old]
A143PP5U01 / A143PP5T01 1pc. each
[New]
A143PP5U02 + A143PP9G00(damper)
A143PP5T02 + A143PP9G00(damper)
1assy each
Add a washer ring(0.5mm thick) in

between Bushing and Torque Limiter
New-P/N : A143PP9E00 1pcs.
Affix sponges to 2 positions

on Top Cover Guide
New-P/N : A143PP9F00 2pcs.
Affix sponges to 4 positions

on the Separation Holder
New-P/N : A143PP9D00 4pcs.
26
KMBT Confidential
3-3. Hook of DF-open/close-lever is broken [1/4]

TABT1100220EN*
KOM110961
[Symptom]
When you close the DF access
access-cover
cover while strongly pushing the handle of
its open/close lever with your palm, the handle bends to the opposite side
of the cover opening position and the front side hook might be wrongly
latched.
latched
If you force the cover open, the rear hook will receive too much stress and
then be broken.
broken
[Cause]
Reinforce the handle of the lever
lever. (The details are shown in [3/4]
[3/4].))
[Action in the field] *Take either one of the following actions.
1 Temporary: Add reinforcing part (P/N: A143P18100) to the handle
1.
2. Permanent: Design Change of the handle (P/N: A143PP5R03)
Go to Next Page
27
KMBT Confidential
3-3. Hook of DF--open/close-lever is broken [2/4]

TABT1100220EN*
KOM110961
[Process of the hook broken]

Close th
Cl
the cover while
hil
strongly pushing the
handle of its open/close
lever with your palm.
Open it with force

will break the rear
hook.
The front hook isnt

latched correctly. (The
cover is locked.)
Go to Next Page
28
KMBT Confidential

TABT1100220EN*
KOM110961
1. Temporary: Add reinforcing part

(P/N: A143P18100) to the handle
2. Permanent: Design Change of the handle

(P/N: A143PP5R03)
Go to Next Page
29
KMBT Confidential

[Applied to production]
Permanent Countermeasure
[DF-621] S/N: A143WY1153251 and onward
Model
(M i B
(Main
Body)
d )
A1UD001
A1UD011
A1UD021
A1UD041
A1UD071
A1UD081
A1UD121
A1UD171
A1UDT81
A1UD012
A1UD0M1
A1UE001
A1UE011
A1UE012
A1UE021
A1UE501
S/N
/
A1UD001002301 and onward
A1UD041002909 and
d onward
d
A1UD171000026 and
d onward
d
A1UDT81000231 and onward
(A1UD012000722)
(A1UD0M1000002)
A1UE001003683 and
d onward
d
A1UE011012441 and onward
A1UE501000201 and
d onward
d
TABT1100220EN*
KOM110961
Production
D t
Date
2011/9/17
2011/8/17
2011/8/15
2011/9/2
2011/8/15
2011/7/22
2011/7/18
2011/8/11
2011/7/25
TBA
TBA
2011/7/27
2011/7/26
2011/10/10
2011/8/9
2011/7/27
30
KMBT Confidential
4-1. Jam : 72-17 (FS-529) [1/2]

[Symptom]
DLBT1001299EN*
TABT1000813EN*
JAM(J72-17) occurs frequently in FS-529.
[Cause]
A) FW problem of FS-529 (incorrect setting of the Duty ratio of transportationmotor.)
This problem occurs mostly on larger than B4 size.
B) JAM processing lever doesn't lock enough.
[Countermeasure]
A)
Correction for incorrect setting of current value of transportation motor

motor.
Countermeasure FW Ver.: A0U70Y0-0071-G01-04
B) Fill the gap between D cut part of shaft and lock lever by modifying the shape of D cut part.
Applied
A li d tto production
d ti - [FS-529]
[FS 529] S/N : AOU7WY2015605 and
d onward
d
D cut p
part
Go to Next Page
31
KMBT Confidential
4-1. Jam : 72-17 (FS-529) [2/2]

DLBT1001299EN*
TABT1000813EN*
Update the firmware to Ver. A0U70Y0-0071-G01-04 or later.
If JAM occurs frequently even after updating the firmware,
firmware check the following.
following
1) Attach a Mylar with the lower guide of paper

entrance. (Perform this action on FS-529
which
hi h M
Model
d lN
No. iis only
l A0U7
A0U7-WY1.)
WY1 )
2) Check the screw securing conveyance roller

unit and the positioning dowel.
Check the damage of the

positioning part. (Plastic part)
New-P/N A0U7 PPCR 00
Check the loose of

the screw.
3)Fill the gap between D cut part of the shaft and lock lever. (If 2) is no problem, perform this action.)
Dimension of Mylar
Length ->
> 10mm
Width -> 3mm
Thickness -> 0.1mm
Attach Mylar on the face of D cut
part by double-faced
double faced tape
tape.
Fill the gap between the shaft and lock lever.
32
KMBT Confidential
5-1. C-B120 (when you put down telephone receiver)

TABT1100111EN*
[Symptom]
Y h
You
hear a b
busy signal
i
l when
h you pick
i k up th
the receiver
i
off th
the ringing
i i ttelephone
l h
(externally connected). After that C-B120 occurs when the receiver is put down.
[Cause]
Problem of the FAX firmware.
An unnecessary error processing is done in FK-508FW when you receive msgs
those should be discarded
discarded.
[Countermeasure]
Modify the FW (Add a process of discarding msg
msgs
s those should be discarded
discarded.))
Update
p
the firmware.
33
KMBT Confidential
5-2. FAX receiving error : R11

TABT1100113EN*
[Symptom]
When receiving a G3-FAX
G3 FAX from a specific FAX machine (such as CanoniRC3380F)
CanoniRC3380F),
R11 error may occur.
[Cause]
This issue is caused by modem incompatibility.
There is a problem with the modem when the system goes into Receive PhaseD, and Silicon DAA (which controls connection) is directly-connected
directly connected to the
modem in FK-508. As a result, unintended disconnection occurs.
Update the firmware.

34
KMBT Confidential
5-3. T99 error occurs when using PC-FAX

[Symptom]
T99 error occasionallyy occurs when using
g PC-FAX
TABT1100379EN*
[Cause]
Problem of the FAX driver.
The line for transmitting the destination number is missing in PJL
commands.
[Countermeasure]
[C
t
]
Fixed the bug of the FAX driver.
Ver.1.2.0.0 (old ver. 1.1.0.0
Core2.04.28-1.29 (old ver. 2.04.28-1.21
MR version will be released at a later date.
35
KMBT Confidential
5-4. Unable to delete a FAX job during transmission

TABT1100382EN*
[Symptom]
FAX jjob cannot be deleted even after selecting
g Delete on the confirmation
screen of Are you sure you want to delete this job?.
Deleting the job becomes possible after the main switch OFF / ON.
[Cause]
C
Problem of the FAX FW
Job completion process stops when redial notification and job cancel are
requested
t d att the
th same time,
ti
which
hi h iis a very rare titiming.
i
[Countermeasure ]
Modified the FAX FW to complete the job delete properly.
U d t th
Update
the fifirmware
Temporary (Special FW) : GC7-C8 (DLBT1102447EN*)
36
KMBT Confidential
5-5. The line may remain busy when sending a FAX

TABT1100359 EN*
[Symptom]
When sending a fax, the line may remain busy for several tens of minutes or hours.
[Cause]
At the time of JBIG transmission, there is very rare process timing of adding
rubbish data at the codec processing part (depends on the volume of original
documents).
documents)
If the rubbish data is limited, the receiver machine ends up with a decode error
and the data with rubbish cannot be completed. Consequently, it wont transmit
MCF and the sender machine will have T28 error
error.
If rubbish data volume is not limited, communication may not be completed due
to continuous rubbish data output by PPS-NULL
[Countermeasure]
FW has been modified in order not to add rubbish data regardless of its volume.
[Action
[A
ti iin th
the fi
field]
ld]
Temporary (Special FW) : GC5-C8 (FAX Ver. G00-04) or later
Permanent (Mass-production program) : To be applied to the next MR version.
37
KMBT Confidential
6-1. Default setting of Original Type cannot be changed

TABT1100093EN*
[Symptom]
The default setting of Original
Original Type
Type cannot be changed even when you select
a setting and set it as Current Setting.
[Cause]
Problem of the firmware.
A common process is used to set Factory default and Current Setting of
the Original
Original Type,
Type , and Text
Text is always set in that process.
p
the firmware.
Update
Temporary (Special FW) : G00-26 (DLBT1001550EN*)
Permanent (Mass-production program) : G00-B5 (DLBT1002252EN*)
38
KMBT Confidential
6-2. 8-1/2*11 is displayed when setting A4R on DF

TABT1100107EN*
[Symptom/Cause]
If an A4R original
g
document is curled and the trailing
g edge
g is up,
p the p
paper
p length
g
sensor/2(PS7) is not ON. So, the machine recognizes that it is 8-1/2*11.
If you choose A4 size for printing under that condition, the machine shrinks the
image
g to 97.3% ((from 8-1/2*11 to A4).
) As a result,, the trailing
g edge
g of the
original document is missing in the printed paper.
*You
You need to set the following software SW to enable this countermeasure.
Software Switch No. : 13
HEX Assignment 00 : This countermeasure is not applied. (default)
HEX A
Assignment
i
t 80 : Thi
This countermeasure
t
is
i active.
ti
**Caution : When this active, 8-1/2*11 paper cannot be recognized by DF.
39
KMBT Confidential
6-3. Email is always selected when you select FAX address

TABT1100109EN*
[Cause]
Problem of the firmware of the controller.
You have to set a default document name when you select an abbreviated
address other than FAX. However, a default document name is set even when
only FAX is available. As a result, this problem occurs because the system is
designed to always select E-mail setting when a document name is set.
Permanent (Mass-production program) : G00-B5 (DLBT1002252EN*)

40
KMBT Confidential
6-4. Remaining toner amount is not displayed correctly

TABT1100110EN*
[Symptom]
Remaining toner amount displayed on PSWC etc. is different between at sleep and
after printing.
printing
[Cause]
The information of remaining toner amount is obtained from the backup memory
when the Power is ON / the machine gets back from sleep, but the information of
toner consumption rate is updated at the start of printing. Therefore, the
consumption rate is 0% (toner full) right after the machine boots up.
[Countermeasure]
The process is changed
g to calculate the consumption rate right
g after the machine
boots up and convey it to the MFP controller.
Temporary (Special FW) : GE6-B5 (DLBT1003029EN*)
p
p
program)
g
) : G00-C2 ((DLBT1100838EN*))
Permanent ((Mass-production
41
KMBT Confidential
6-5. Size detection failure of the bypass tray

TABT1100381EN*
[Symptom]
After placing 114 mm envelope(s) on the bypass tray then input the size from the
control panel, the size shown on the screen will alternately be A6SEF and B6SEF
then reinputting the custom size becomes impossible.
[Cause ]
Problem of the engine FW.
Due to the detection reference voltage swing when placing CD 114mm width
envelope(s)
l
( ) on th
the ttray, th
the reference
f
voltage
lt
goes above/below
b
/b l
the
th threshold
th h ld
value of A6SEF and B6SEF, which is 115mm, thus the size will be updated
accordingly. For this reason, the input custom size will be cleared.
[Countermeasure]
Modified the detection algorithm.
Temporary (Special FW) : GC3-C8 or later (DLBT1102098EN*)
42
KMBT Confidential
7-1. Noise from receiver when telephone is off-hook

TABT1100094EN*
[Symptom]
You hear noise from the receiver (the telephone is off-hook)
off hook) when you listen to
a voice response such as weather forecast service.
[Cause]
The cutoff frequency of 3.9kHz makes it difficult to listen to programs.
[Countermeasure]
Change the cutoff frequency of the low-pass filter circuit on the FAX board from
3.9kHz to 3kHz.(Change the FK-508 board)
Change the FK-508 board.
P/N : [Old] A22MH01W08 [New] A22MH01W1B
Applied to production - [FK-508] S/N : A22MT81000212 and onward
43
KMBT Confidential
7-2. Ozone Smell [1/3]

TABT1100261EN*
[Symptom]
KOM110895E*
Some customers may perceive ozone smell.
However,
H
th
the ozone concentration
t ti outside
t id the
th machine
hi iis within
ithi th
the product
d t
specifications.
Add ozone filter just below the machine cooling-fan motor.
P/N : A1UDP00100 (after part)
*Thi countermeasure
*This
t
should
h ld b
be provided
id d tto th
the customers
t
sensitive
iti tto
smell.
Ozone filter A1UDP001
Go to Next Page
44
KMBT Confidential

TABT1100261EN*
KOM110895E*
[Ozone Filter]
Machine Cooling-Fan
Ozone Filter
P/N: A1UDP00100
(after part)
Go to Next Page
45
KMBT Confidential

[Method of Ozon Filter Installation]
TABT1100261EN*
KOM110895E*
46
KMBT Confidential
8-1. Error code : C-D004/C-FA14

TABT1100108EN*
Cause
Problem of the hardware.
Power saving mode for HDD itself has 2 modes, which are Sleep and Standby, the
cause of the problem is related to this power saving function.
Before this modification,
modification Sleep mode was ON for HDD
HDD. And the problem occurred
because HDD became Busy when recovering from Sleep mode.
Countermeasure
The power saving mode is changed from Sleep to Standby.
Action in the field
Temporary (Special FW) : GDM-B5 (DLBT1002757EN*)
Permanent (Mass-production
(Mass production program) : G00
G00-C0
C0 (DLBT1003108EN*)
(DLBT1003108EN )
47
KMBT Confidential
8-2. Implementation method of toner yield improvement [1/2]

TNBT1100055EN*
[Background]
We modified the image processing method to provide less variability in image
density control (caused by machine condition or environment etc.), resulting in
better toner mileage.
[Implementation Method]
1. Update the FW to Ver. Gxx-C2 or later of Special FW/Mass-production
program.
2. Set Engine DIP SW as below (only for bizhub283/223)*
7: OFF 8: ON
[Setting method]
Enter "Security settings by [STOP -> 0 -> C] at Service Mode when
setting Dip SW.
* This must be done when setup a machine even though it originally
has "Gxx-C2 " FW.
Go to Next Page
48
KMBT Confidential
8-2. Implementation method of toner yield improvement [2/2]

3. Perform Gradation Adjust
Service Mode
-->Image
I
process adjustment
dj t
t
-->Gradation Adjust
Max Density Adjustment (1 time)
Gradation Adjustment (3 times)
TNBT1100055EN*
Caution 1:
Gradation Adjustment must be done after the FW is updated,
otherwise, the toner yield does not improve.
Caution 2:
Using fresh paper / customer's typical paper is strongly recommended. If you
used damp paper, the test pattern would not be correctly printed and toner
yield
i ld could
ld nott b
be iimproved.
d
[Reference Information]
You can adjust the center value of image density with the Dip SWs above
above.
49
KMBT Confidential
8-3. Freeze (after recovering from sleep mode)

TABT1100377EN*
[Symptom]
Print job (print / FAX) wont
won t be printed when sleep mode and the operation panel
freezes at the KM logo / blank screen (can be recovered by power OFF / ON).
[Cause]
Problem of the firmware.
Loop process is performed when a trap is requested and it normally finishes
after15 times but was finished after 16 times,, the value was written beyond
y
the
allocated sequence region caused stack smash, resulting in the panel freeze.
[Countermeasure]
Modified loop process.
U d t th
Update
the FW
FW.
50
KMBT Confidential
8-4. Freeze (while copying)

TABT1100378EN*
[Symptom ]
The operation
p
p
panel locks up
p after loading
gp
paper
p for p
paper
p empty
p y detection
(can be recovered by power OFF / ON).
[Cause]
Problem of the firmware
There was a problem in the timing of erasing transfer parameter, which is
management information, so the information couldnt be received.
[Countermeasure]
Change the timing of erasing the transfer parameter.
Update the FW.
Permanent (Mass
(Mass-production
production program): G00-C8
G00 C8 (DLBT1101670EN*)
51
KMBT Confidential
8-5. NV-RAM connector breakage

TABT1100372EN*
[Symptom]
When attempting to start the MFP the following symptoms occurs and start-up fails.
Freezes at the KM logo / the hour glass
After the hour glass, displays C-C211 / C-D390
[Cause]
NV-RAM connection failure (The connector part of the MFP board gets damaged
when installing / removing the NV-RAM. See the photo below.)
[
[Countermeasure]
]
Reinforcing the connector part of the MFP board. (P/N is not changed.)
Note: In addition to the above countermeasure, please install / remove
the NV
NV-RAM
RAM GENTLY to minimize applying stress to the connector
connector.
Replace the MFP board
Permanent: Applied the reinforced connector part
from the following S/N.
S/N: A1UDH021N1044911 or later
S/N: A1UDH020N3032196 or later
52
KMBT Confidential
8-6. Unable to obtain CSRC data

TABT1100380EN*
[Symptom]
MFP doesnt receive a data acquisition
q
request
q
file while CSRC server
requesting it and consequently the communication may not be established (HB:
Heart Beat file wont be sent).
[Cause]]
[C
Although resending function is not applied to the HB-transmission, the HBtransmission wont be sent when the number of resending reaches its
maximum
i
value.
l
[Countermeasure ]
Modified the main body FW
FW.
Modified to send the HB-transmission even after the number of resending
reaches its maximum value
p
y ((Special
p
FW)) : GC6-C8 ((DLBT1102354EN*))
Temporary
53
KMBT Confidential
8-7. IEEE802.1x connection failure

[ Symptom]
Under IEEE802.1x environment, if you disconnect the network cable from the
network hub and then reconnect it 10 sec
sec. later
later, the network connection wont
won t be
re-established (authentication fails).
TABT1100373EN*
[Cause]
Problem of the FW (LAN driver)
The network card cannot receive multicast packets once the LAN cable is
disconnected because the multicast table is cleared when disconnected and
will not be re-created even when re-connected.
As authentication protocols in IEEE802.1x (EAPOL/EAP) are sent via
multicast addresses, if the network card doesnt
doesn t response to multicast packets,
the authentication will fail and the re-connection to the LAN will also fail.
[Countermeasure]
Modified the FW (LAN driver) to recreate the multicast table for reconnection.
Update the firmware
firmware.
Special FW GC7-C8 (DLBT1102447EN*)
54
Th k you for
Thank
f your kind
ki d cooperation.
ti

423 Series TSG Hardware PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

423 Series TSG Hardware PDF

Uploaded by

Copyright:

Available Formats

KMBT Confidential

bizhub 423 / 363 / 283/ 223

1-1. Images get shrink when you hide sender information

5-1. C-B120 (when you put down telephone receiver)

2. Paper transportation issue

* newly added at ver.2

7. Noise / Smell issue

1-1. Images get shrink when you hide sender information

Return to the Contents

1-2. Image noise on the edge (Ds Collar wear) [1/3]

Return to the Contents

1-2. Image noise on the edge (Ds Collar wear) [2/3]

Return to the Contents

1-2. Image noise on the edge (Ds Collar wear) [3/3]

Return to the Contents

2-1. C0208/0206 : Tray lift-up error [1/2]

Return to the Contents

2-1. C0208/0206 : Tray lift-up error [2/2]

2. Update the firmware.

Return to the Contents

2-2. Jam : 30-01 (PC-409)

Return to the Contents

2-3. Fusing actuator is broken [1/2]

Return to the Contents

2-3. Fusing actuator is broken [2/2]

[Replacement Procedure for Separating Guide Assy]

2. Remove the guide from

3. Remove two screws

4 Remove the harnesses

5 Disconnect the connector of actuator,

Return to the Contents

Return to the Contents

Return to the Contents

2-5. Paper JAM occurs at the tray 2

Paper feed route

Return to the Contents

2-6. Lever (paper feed section) is broken [1/2]

A1UD081000591(2011/04/23) and onward

A1UE081002049(2011/04/06) and onward

A1UF081004509(2011/04/06) and onward

Return to the Contents

2-6. Lever (paper feed section) is broken [2/2]

Return to the Contents

2-7. Cassette breakage [1/5]

Return to the Contents

2-7. Cassette breakage [2/5]

Take the action No1 or 2.

1. Preventive measure for the breakage (for MIF)

A1UDP003 (Mounting Part)

2-7. Cassette breakage [3/5]

<Contents of the design change>

Return to the Contents

2-7. Cassette breakage [4/5]

Double sided tape

Return to the Contents

2-7. Cassette breakage [5/5]

Paste the mylar to cover

Note: Make sure to paste the mylar.

3-1. Original is not taken-up [1/3]

Return to the Contents

3-1. Original is not taken-up [2/3]

Return to the Contents

3-1. Original is not taken-up [3/3]