Eqpt :- C -52710

Item |:- Phenol Area Emergency Relief Scrubber

Project :- Saudi Kayan Petro Chemical complex Phenolics Facilities

Customer :- Technicas Reunidas
DESIGN OF FLAT COVER HEAD

P
Dt
t
Tt
C
Tc
N
a
b
h
St
Sc

Design Pressure
I. D Of shell
Shell Thickness
Flat Plate Thickness
Corrosion Allowance
Corroded Thickness
No. of Stiffeners
Pitch Between Stiffeners
Stiffener Width
Stiffener Height
Stiffener Thickness
Stiffener Thickness (Corroded)

( T-Tc)

(St- Sc)

Material
Yield Stress of Top Plate @ Design Temp.,

116
217
53.5
60
0
60
2
100
100
80
25
25

Mpa ( N/ mm)
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm

Sy

SA 36
250

Mpa

Rho

7750.4

Kg/m3

Young's Modullus @ Design Temp.,

1.95E+05

N/mm2

Design Pressure Head

116.000

N/mm2

Density of Top Plate

Bending Stress Calculation

Allowable Bending Stress

Sb

0.6 x Sy

N/mm2

Sb

150

N/mm2

Eqpt :- C -52710

Item |:- Phenol Area Emergency Relief Scrubber

Project :- Saudi Kayan Petro Chemical complex Phenolics Facilities

Customer :- Technicas Reunidas
DESIGN OF FLAT COVER HEAD
Stiffeners are used above Top Plate as shown in Fig. 1
Spacing
a=b

100

mm

Design Calculation for Unstayed Flat heads & covers

As per ASME - Section Vii -div 1 - UG -34 (c) (3)
( Assuming that the stifener provided
at650 pitch is unstayed flat head of Square section)
Maximum allowable stress Value at given temp
Diameter or Short span
Diameter or Long span
thickness provide
Corrosion allowance
Miimum thickness ( tp - ca)
Type of unstayed Flat heads & cover
Stay factors
Joint efficiency
Factors for Non Circular Head

Thickness required

S
d
D
tp
ca
t
C
E
Z
Z
T

114.457
217
217
60
0
60
WELDED
0.33
0.7
= 3.4 - ( 2.4 d / D )
1

Mpa (N/mm)
mm
mm
mm
mm
mm

= d*Sqrt(ZCP/SE)
149.99

mm
Thickness provided is 60 more than 149.99 hence safe
REF ROARK'S FORMULA FOR STRESS & STRAIN BY WARREN C. YOUNG, TABLE 11.4, CASE 1
For Simply Supported Uniformly Distributed Load Over Entire Plate and a/b = 1

0.67
=

0.14
=
=

( x P x b2 / (Tc2)

215.9

Allowable Bending Stress

Sb
Induced Stress is Less than the Allowable Stress

150
Si < Sb
HENCE SAFE

Deflection

=
=

x P x b4 / (E x Tc3)
0.04

Induced Bending Stress

Si

As per TEMA, Eight Edition , the flat cover deflection for larger size diameter (larger than 24")
should be less than 0.125 % of Nominal diameter of flat Cover.
less than 0.125 % of Nominal diameter of flat Cover.
Allowable Deflection
=
Dt x 0.00125
mm
0.27125
mm
Induced Deflection is within the Allowable Limit, So Provided Thickness of

60

mm is Safe

Eqpt :- C -52710

Item |:- Phenol Area Emergency Relief Scrubber

Project :- Saudi Kayan Petro Chemical complex Phenolics Facilities

Customer :- Technicas Reunidas
DESIGN OF FLAT COVER HEAD

Stiffener Design
3.142 x Dt2 x P/4
=
=
420859
N
Since 4 Nos. Stiffeners are placed as shown in drg. The Load assumed to be shared evenly
Max. Length of Stiffeners
Le
=
413
mm
Total Length of Stiffneres
L
=
826
mm
Total Load on Stiffeners

Wt

Assume that Stiffener is under Uniformly Distributed Load and Simply Supported
So Uniformly Distributed Load

We

Wt/L
509.514

N/mm
N.m
N.m

Bending Moment

=
=

We x Le2/8
10863416

Required Section Modulus,Z

Zr

M/Sb

72422.8

Provided
Section Modulus calculation
No Of Stiffener Provided
Stiffeners Provided at pitch of

2 nos
100 mm
Y

60
X

80

50

50

25

100.0
Top Plate thickness, mm =
Stiffener Thickness,mm =
Stiffener Width, mm =
Effective plate Thk , mm =

Y
60
25
80
24

Area Propertied About X-X axis

Part
1
2

A
1450.0
4000
5450

y
30
100

SAy
43501
400000
###

Neutral axis= SAy /A =

81.38

Y
51.4
100.0

SAY2
3827980.1
40000000.0
43827980

SIcg
1800000
1066667
2866667

mm

Total moment of inertia Ixx= SIcg+SAY2

= 2866667 + 43827980
= 46694647 mm4
Minimum section Modulus ,Zxx= Ixx / N.Amax
= 46694647 / MAX ( 81.38 , 60+80-81.38 )
= 46694647 / 81.38
= 573785

mm3

mm3

Eqpt :- C -52710

Item |:- Phenol Area Emergency Relief Scrubber

Project :- Saudi Kayan Petro Chemical complex Phenolics Facilities

Customer :- Technicas Reunidas
DESIGN OF FLAT COVER HEAD
Required Section Modulus,Z

Zr

M/Sb

mm3
=
72422.8
Since Provided Section Modulus 573785 Is greater than required section modulus 72422.77 hence this is safe

Item |:- Phenol Area Emergency Relief Scrubber

Eqpt :- C -52710

Project :- Saudi Kayan Petro Chemical complex Phenolics Facilities

Customer :- Technicas Reunidas
DESIGN OF FLAT COVER HEAD
DERIVATION OF WELD STRESS
Check for Fillet Size
Shell O.D
324
Shell Thk
53.5
Weld size
reqd
0.7 x shell thk
37.45
Weld size
provided
42
where
Yield Stress Sy=
250
mpa
k=
0.9
for fillet welds
=
1
=
1.2
Force acting on welds

F=

Bending Stress

S1 =

Shear Stress

P x d2 x 0.785

4287924.34

Fr *103/(*R2(0.7tw)

1768.96

N/mm2

S2 =

Fr/(*R(0.7t))

286.57

N/mm2

Resultant Shear Stress

S=

( S12 + S22)0.5

1792.02

N/mm2

Capacity of weld

Sc =

k(Sy+455)

793.125

N/mm2

(2xx)1/3

The reultant stress in fillet welds 1792.02 Mpa is less than capacity of wld stress 793.125 Mpa

Mpa ( N/ mm)

Mpa (N/mm)

N/mm2
N/mm2
N/mm2

mm
mm

mm is Safe

s 72422.77 hence this is safe

s 793.125 Mpa