Professional Documents
Culture Documents
FEICHENG JINTA
MACHINERY CO., LTD.
FEICHENG JINTA
MACHINERY CO., LTD.
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FEICHENG JINTA
MACHINERY CO., LTD.
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FEICHENG JINTA
MACHINERY CO., LTD.
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FEICHENG JINTA
MACHINERY CO., LTD.
As a national Hi-Tech enterprise, listed company for military equipment purchasing and
national enterprise in designing and manufacturing Class-III Pressure Vessel, Feicheng
JINTA Machinery Co., Ltd. becomes a collectivized enterprise, integrating research and
development, production and manufacturing, trade and service with the technical center,
international trade department and four subsidiaries: Feicheng JINTA Machinery Technology
INTRODUCTION
Co., Ltd., Feicheng JINTA Alcohol/Ethanol Chemical Co., Ltd., Feicheng JINWEI Machinery Co.,
Ltd. and Feicheng TAIXI Non-woven Materials Co., Ltd.
After decades of constant efforts and innovation, JINTA has become the largest
manufacturing base of alcohol/ethanol production line and waste liquid treatment
equipment with the highest technology in China, which defines national standard of "
Alcohol/Ethanol Distillation Column" and "Furfural Hydrolysis Pot", which has obtained
choice of domestic clients especially renowned large-scale distilleries and been exported to
dozens of countries in Southeast Asia, Eastern Europe, Africa, South America and etc.
to the expansion of alcohol/ethanol industry chain and other industries with its abundant
research and development strength, advanced machining method and outstanding quality
reputation and has also become a professional equipment manufacturer of petroleum,
JINTA will follow the principal of "Managing the enterprise ipso jure, sincerely cooperating,
pragmatic & striving for perfection, exploring and innovating", keep the pursuit of " JINTA
FEICHENG JINTA
MACHINERY CO., LTD.
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FEICHENG JINTA
MACHINERY CO., LTD.
OVERVIEW
MANAGING THE ENTERPRISE IPSO JURE, SINCERELY COOPERATING,
PRAGMATIC & STRIVING FOR PERFECTION, EXPLORING AND INNOVATING.
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FEICHENG JINTA
MACHINERY CO., LTD.
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FEICHENG JINTA
MACHINERY CO., LTD.
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JINTA develops its comparative advantages in technology and management, having obtained
the "National Hi-tech Enterprise", Design License of Class-I, Class-II Pressure Vessel, Manufacture
License of Class-III Pressure Vessel as well as Authorization Certificate of ASME Boiler and Pressure
Vessel Code, certified by ISO9001 International Quality Certification System, ISO4001 Environmental
Management System and GB/T 28001 Professional Health Safety Control System, gained more
than 30 patents and technical achievements on energy-saving alcohol/ethanol distillation, waste
water treatment, furfural production and etc., formed a qualified and professional enterprise
management pattern and significantly improved comprehensive strength and competitiveness.
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FEICHENG JINTA
MACHINERY CO., LTD.
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FEICHENG JINTA
MACHINERY CO., LTD.
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TECHNICAL TEAM
JINTA always adheres to promoting enterprise with technology and talents and strengthens
the building of innovation team and talents group, which have 178 technical & engineering
workers, 19 provincial or municipal top-notch talents as well as 12 qualified senior design and
review engineers of Class-I & Class-II Pressure Vessel authorized by Shandong special equipment
inspection institute. JINTA technical center is regarded as " Provincial Technical Centre".
JINTA has built Production-Teaching & Research-Development Base, founded the technology
research center of Shandong Province for energy-saving & multi-column ethanol distillation
project, formed a long-term strategic partnership with many reputable domestic institutions
such as Tianjin University, Tsinghua University, Shandong University, Jiangnan University, Ocean
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University of China, Qilu University Of Technology, Shandong Chemical Planning & Design
Research & Design Institute, Shandong Light Industry Design Institute & etc., and established
a powerful and professional R&D platform together with them, making JINTA technology the
FEICHENG JINTA
MACHINERY CO., LTD.
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FEICHENG JINTA
MACHINERY CO., LTD.
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COOPERATION
AND COMMUNICATION
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Visit by Vice Prime Minister of
Myanmar
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BAIA
Contract Signing Ceremony with
Bahia State of Brazil
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Negotiation with Ukraine Client
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President and Kazakhstan Clients
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Visit by Brazil Alcohol Expert
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FEICHENG JINTA
MACHINERY CO., LTD.
FEICHENG JINTA
MACHINERY CO., LTD.
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PRODUCTION
As a Chinese ancient saying goes: One should sharpen his tools before he does the work
well. JINTA upgrades workshops and process technology equipment after relocation and is
equipped with more than 400 sets of top-quality machining and detection equipment with
high automation, automatic-control and intelligence together with 16 production workshops,
including 5 machining workshops as well as 11 welding and assembly workshops to fully ensure
the excellent quality and well-deserved reputation of JINTA Machinery.
JINTA has been manufacturing stainless steel equipment for 40 years. It owns one experienced
team consisting of 16 senior engineers, 54 senior technicians & 200 mechanics above middle
level and gains proficiency in manufacturing process of various columns & heat exchangers,
surface treatment process, argon arc welding automatic welding for tube sheet orifice,
assembling process of column internals and etc. to achieve the best precision and to provide
the excellent products to every client.
FEICHENG JINTA
MACHINERY CO., LTD.
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PRODUCTION FACILITIES
JINTA is in possession of advanced machining equipment and dedicated mould such as lathe,
miller, planer, grinder, boring lathe, drilling press, bending machine, automatic pipe bender, edge
planer, CNC plasma cutting machine, CNC wire cut electric discharge machine (NCWEDM),
underwater plasma cutting machine, laser cutting machine, automatic submerged-arc welding
machine, automatic tube sheet welding machine, automatic argon arc welding and etc., with
L526Ai
which JINTA has manufactured equipment of columns, heat exchangers and steel vessels with
reliable quality for more than two thousand clients at home and abroad.
CL526Ai CNC laser cutting machine enjoys high speed and high precision and can finish
punching, modeling and blanking primarily; underwater plasma cutting machine is more
environmental and more efficient; PLC Control is adopted to CNC lathe and NC machine tools,
which is more prompt and more convenient.
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UNDERWATER CUTTING
MACHINE
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VERTICAL LATHE
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NC DRILLING MACHINE
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NC LATHE
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FEICHENG JINTA
MACHINERY CO., LTD.
FEICHENG JINTA
MACHINERY CO., LTD.
Quality is the life of an enterprise for the present quality is subsequent market opener. JINTA
holds the tenet of preciseness and practicality, strictly controlling the quality of every aspect
and every process according to international standard. We strive for the precision of the
whole process, from project design to material selection, from blanking to welding, from
fabrication to spraying and from inspection to packing to provide our clients the perfect
experiences of JINTA's quality when they fully enjoy our considerate products and services.
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FEICHENG JINTA
MACHINERY CO., LTD.
FEICHENG JINTA
MACHINERY CO., LTD.
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QUALITY WIN THE WORLD
QUALITY
CONTROL
The complete physical and chemical laboratory allows rapid test for the physical and chemical
properties of raw materials, the precise measuring instruments can reduce the errors to the
minimum, the advanced flaw detector and NDT room can achieve nondestructive detection of
products' welding quality, and the partnership with boiler & pressure vessel inspection institute
as well as relevant laboratories can guarantee the products' reliable quality.
JINTA sticks to the concept that quality determines market and has set a strict quality control
system to ensure the products comply with National Standard as well as other International
Criteria. JINTA would like to fully satisfy our domestic and foreign clients with the criteria of
normalization, standardization and internationalization.
FEICHENG JINTA
MACHINERY CO., LTD.
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COMMITMENTS ON
QUALITY AND SERVICES
1. JINTA strictly makes the design, manufacturing and examination according to the
3. JINTA strictly controls and rechecks the quality of incoming material, accomplishes
all kinds of physical test, tensile test and impact test with well-equipped laboratory and
detection equipment and strictly makes radiographic inspection, hydraulic test and relevant
4. JINTA promises to provide complete equipment, spare parts and relevant technical
detection data.
5. JINTA provides free repairs to the equipment within one year after the acceptance of the
buyer if the problem is not caused by natural disaster or artificial reason (except for quick-
wear parts).
7. JINTA ensures that equipment wont be unnecessarily damaged during the lifting, fixing
Shandong Province, JINTA guarantees that we will reach the site in time after receiving the
AAA
users' notice.
9. After the warranty period, JINTA can provide long-term paid services such as technology
upgrading and life-long maintenance according to the requirements of customers.
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FEICHENG JINTA
MACHINERY CO., LTD.
FEICHENG JINTA
MACHINERY CO., LTD.
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SALES NETWORK
MARKETING
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With creditable products and good reputation, "JINTA" equipment has been widely applied to more than
10 industries including alcohol/ethanol, biologic fermentation, petroleum, chemical industry, pharmacy,
starch industry and etc. The products are widely used by more than 2,000 enterprises from 28 provinces and
regions.
JINTA is entitled to conduct import and export business, experienced in international marketing and
proficient in international criteria, with the products exported to dozens of countries like Russia, Australia,
Argentina, Brazil, Myanmar, Vietnam and etc.
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FEICHENG JINTA
MACHINERY CO., LTD.
FEICHENG JINTA
MACHINERY CO., LTD.
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PROJECT
OPERATION PROCESS
MATERIAL BLANKING
PROJECT DESIGN
CONTRACT SIGNING
PROJECT NEGOTIATION
PRODUCTION
NONDESTRUCTIVE TESTING
PRESSURE EXPERIMENT
SITE FABRICATION
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FEICHENG JINTA
MACHINERY CO., LTD.
COOPERATION PARTNERS
FEICHENG JINTA
MACHINERY CO., LTD.
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FEICHENG JINTA
MACHINERY CO., LTD.
SALES PERFORMANCE
FEICHENG JINTA
MACHINERY CO., LTD.
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MACHINERY CO., LTD.
FEICHENG JINTA
MACHINERY CO., LTD.
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FEICHENG JINTA
MACHINERY CO., LTD.
FEICHENG JINTA
MACHINERY CO., LTD.
MAJOR
PROJECT
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250,000 LPD Fuel Ethanol Project for Bio4 of Argentina
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30,000 TPA Fuel Ethanol Project of Myanmar
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FEICHENG JINTA
MACHINERY CO., LTD.
FEICHENG JINTA
MACHINERY CO., LTD.
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5,
150,000 TPA Evaporation System of Jiliang Group
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180,000 TPA Light Wine Recovery Plant of Fufeng Group
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150,000 TPA Hydrogen Peroxide Plant of China Salt Group
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100,000 TPA Double-pressured Nitric Acid Project of Lianhe
Fengyuan Group
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30,000 TPA Evaporation System of Shanxi Province
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60,000 TPA Five-column Multi-pressure Alcohol
Plant of Tianma Distillery
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Cellulose Production Line of Yiteng Group, Shandong Province
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160,000 TPA Benzene Refining Plant of Bohui Group, Jiangsu Province
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FEICHENG JINTA
MACHINERY CO., LTD.
FEICHENG JINTA
MACHINERY CO., LTD.
HEAT EXCHANGER
PRODUCTS
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FEICHENG JINTA
MACHINERY CO., LTD.
FEICHENG JINTA
MACHINERY CO., LTD.
COLUMN
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FEICHENG JINTA
MACHINERY CO., LTD.
FEICHENG JINTA
MACHINERY CO., LTD.
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STEEL VESSEL
STEEL VESSEL
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FEICHENG JINTA
MACHINERY CO., LTD.
FEICHENG JINTA
MACHINERY CO., LTD.
OTHER EQUIPMENT
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CRUSHER
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CRYSTALLIZING POT
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CYCLONE SEPARATOR
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SCREW CONVEYOR
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CLEANING MACHINE
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JET PUMP
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SLICING MACHINE
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FEICHENG JINTA
MACHINERY CO., LTD.
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FEICHENG JINTA
MACHINERY CO., LTD.
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DRYER
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JHG SERIES
ROTARY DRYER
PATENT NO.
L2236886.4
2.
PATENT NO.
L2475832.6
L24299463.
2.
DGS Series Tube Bundle Dryer is a kind of drying equipment adopting thermal conduction and heat radiation to
conduct the heat, the material inlet, returning and outlet of which can be accomplished continuously.
It is widely applied to moisture-rich materials in chemical industry, light industry, pharmacy industry and other industries.
In addition to high automation, clean environment and steady operation, it can adjust the drying time by material
features and moisture content.
JHG Series Rotary Dryer is a kind of drying equipment adopting thermal conduction and heat radiation to
transfer the heat, which rotates entirely with the HE tubes fastened at one end while flexible at the other. The
material inlet, returning and outlet can be accomplished continuously.
It is widely applied to moisture-rich materials in chemical industry, light industry, pharmacy industry and other
industries. In addition to high automation, clean environment and steady operation, it can adjust the drying
time by material features and moisture content.
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FEICHENG JINTA
MACHINERY CO., LTD.
FEICHENG JINTA
MACHINERY CO., LTD.
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GTG TYPE
CYLINDER DRYER
GTG Series Roller Dryer is a kind of drying equipment using hot air or flue gas as heat sources with continuous material
inlet and outlet. It can be divided into single roller type and triple-roller type by material characteristics.
It can be widely applied in building material, metallurgy, chemical industry, light industry, pharmacy industry and other
industries. In addition to high automation, clean environment and steady operation, it can adjust the drying time by
material features and moisture content.
PROCESS
FLOW
GTG TYPE
CYLINDER DRYER
2. SPECIFICATION & PARAMETER TABLE
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MACHINERY CO., LTD.
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MACHINERY CO., LTD.
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01
Five-column three-effect distillation process is promoted on the basis of traditional five-column multi-pressure distillation
technology and mainly used for super-fine alcohol production. The main equipment for traditional five-column multi-
pressure distillation process are mash column, dilute column, rectification column, off methanol column and impurity
column, with the heating method that: rectification column & dilute column are heated directly by fresh steam through
the re-boiler, mash column is heated by wine steam from the top of rectification column through the re-boiler, off methanol
column is heated by wine steam from the top of dilute column through the re-boiler and impurity column is heated
directly by fresh steam, which consumes lots of steam. The main equipment for new five-column multi-pressure distillation
02
.
process also consist of mash column, dilute column, rectification column, off methanol column and impurity column.
02 PROCESS FEATURE
2.2
2.
3.
4.
1. Adopting three-effect thermal coupling technology, that is rectification column heats dilute column, off methanol
column and impurity column while dilute column and off methanol column heat mash column to minimize steam
3. Thermo-syphon circulation heating patent is adopted to mash column reboiler to replace forced circulation heating
03
method, which greatly reduces electricity consumption and prevents the blocking phenomena of reboilers heat
exchanging tubes.
4. Pall ring packing is added to distillation system to improve taste quality of finished product.
2.2
03 HEATING METHOD
The key of this process lies in the heating methods:
Rectification column is heated directly by fresh steam
through the re-boiler. Off methanol column and dilute
column are heated by the wine steam from the top
of rectification column through off methanol column
reboiler and dilute column reboiler. Mash column is
heated by wine steam from the top of dilute column and
off methanol column separately through re-boiler A and B.
Impurity column is heated by the flash steam generated
by waste water from rectification column. Feeding one
column makes five columns work to achieve three-effect
thermal coupling and to reduce energy consumption to
2.2 ton steam for one ton excellent-grade alcohol.
FEICHENG JINTA
MACHINERY CO., LTD.
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FEICHENG JINTA
MACHINERY CO., LTD.
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04
The fermenting mash is fed from the top of mash column after pre-heated twice. The wine steam from the top of mash
8/
96 /
column goes to dilute column after condensing, and after diluted & purified in dilute column, the impurity alcohol
is diluted to 12~18% (v/v). Light wine from column bottom flows to rectification column after pre-heated while 96%
alcohol is extracted at the top of rectification column and then sent to off methanol column. Finished alcohol product
is extracted at the bottom of off methanol column after removing impurities like methanol.
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05 OTHER ADVANTAGES
2 h
445 h 5
1.In electricity saving: The forced-circulation heating method is replaced by thermosiphon re-boiler circulation heating
method to avoid the blocking of HE tubes. With an electricity consumption of 20 kw/ton alcohol, it saves 50% electricity
compared with the former 40~50kw, avoids the maintenance of circulating pumps and extends the working life of reboilers.
2.
2.On Impurity treatment: Impurity alcohol from mash column, dilute column, off methanol column and etc. together
with light wine from fusel oil separator goes to impurity column. Industrial alcohol is extracted after removing impurities
in impurity alcohol condenser and fusel oil is extracted in the middle lower part. Impurity alcohol extracted at upper
3.
column section flows to dilute column to improve the yield of excellent-grade alcohol.
3.Besides process improvement, equipment structure is also improved to perfect alcohol quality. Add impurity alcohol
purifying system to mash column and add copper packing sulfur-removing system to rectification column to ensure
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FEICHENG JINTA
MACHINERY CO., LTD.
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FEICHENG JINTA
MACHINERY CO., LTD.
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DOUBLE-MASH-COLUMN THREE-EFFECT
MULTI-PRESSURE DISTILLATION PROCESS
01 SUMMARY
This process is applied in the production of general-grade alcohol & fuel ethanol, which gains Chinese national patent
01
and which is the only international distillation process using double mash column and three-effect to produce generalgrade alcohol.
This process is composed by rectification column II, mash column II, rectification column I and mash column I, with 2
mash columns and 2 rectification columns in one system. Feed steam to one column while four columns work and
II II I I
exchange the heat gradually through reboilers by using the pressure differences and temperature differences among
columns to save energy consumption. Mash is fed to two mash columns simultaneously and alcohol is also extracted
from two rectification columns simultaneously. This process has been applied to many general-grade alcohol and fuel
ethanol factories.
02 PATENT NO.
02
This process is a patent developed by our company, with patent no. : ZL201220641538.7.
L22264538.7
03 INTRODUCTION
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.2
2.Rectification column II is heated directly by fresh steam through the re-boiler, the wine vapor from the top of
2.
3.
II II
II II
I I
rectification column II heats mash column II through the re-boiler, the wine vapor from the top of mash column II heats
rectification column I
directly and the wine vapor from the top of rectification column I heats mash column I through
the re-boiler. Feeding steam to one column makes four columns work to achieve three-effect thermal coupling and to
04
04 PROCESS FLOW
II
II
FEICHENG JINTA
MACHINERY CO., LTD.
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FEICHENG JINTA
MACHINERY CO., LTD.
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HEATING METHOD
05
II
I
II
II I
II I
II
The key of this process lies in the heating methods: rectification column II is heated indirectly by fresh steam through
the re-boiler, steam condensates return back to soft water tank of boiler to be reused after preheating fermenting mash
and impurity alcohol, wine steam from rectification column II heats mash column II through the reboiler and wine
steam from rectification column I heats mash column I through the reboiler.
In this process, mash column I is in vacuum pressure, mash column II & rectification column I are in atmospheric
pressure and rectification column II is in positive pressure. Exchange the heat gradually by using the pressure
differences and temperature differences among columns. Feeding steam to one column makes four columns work to
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II
II
II II
II
The double-preheated fermenting mash first goes to the top of mash column to remove aldehyde and then separated
into two parts by a distributor: one part flows to mash column II and the other part to mash column I. After fermenting
mash flows to mash column II, the lees are discharged from the bottom while impurity alcohol goes to rectification
column I to be concentrated and purified. Part of finished alcohol product is extracted from the upper section of
rectification column I.
The light wine from the bottom of rectification column I and wine condensates from the top of mash column I flow
to rectification column II. After concentration and purification, part of finished alcohol product is extracted from the
upper section of rectification column II. High-boiling-point impurities like fusel oil are extracted from the lower section of
rectification column II.
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FEICHENG JINTA
MACHINERY CO., LTD.
FEICHENG JINTA
MACHINERY CO., LTD.
DOUBLE-COLUMN THERMAL-COUPLING
SOLVENT RECOVERY TECHNOLOGY
01
01 PATENT NO.
02
57
L2322856.4
02 APPLICATION
The recyclable substances for solvent recovery technology are ethanol, methanol, acetone, isopropanol, tert-butano,
ethyl ester, butyl ester, ethyl acetate, dichloroethane and etc.
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03 SUMMARY
The double-column thermal-coupling solvent recovery appliance developed on the basis of single-column solvent
recovery technology adopts thermal-coupling technology with double columns and recycles the heat by using second
steam generated during "heat-exchanging between vapor and liquid", which greatly saves steam consumption and
water consumption. Auto-control system is used in this appliance.
04
04 PROCESS FLOW & FEATURES
REBOILER
REBOILER
STEAM
01
RAW
MATERIAL
02
FINISHED
PRODUCT
04
FINISHED
PRODUCT
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FEICHENG JINTA
MACHINERY CO., LTD.
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FEICHENG JINTA
MACHINERY CO., LTD.
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DDGS PLANT
01 PATENT NO.
01
Invention Patent, Patent No.: ZL200410075832.6; Utility Model Patent, Patent No.: ZL200420099463.X; Utility Model Patent,
L28226998.2
L2475832.6
L24299463.
L222395527.5
02 SUMMARY
02
To produce high protein feed by using full-drying methods, that is distillers dried grains with soluble(DDGS).
This plant is composed by 4 units: mechanical separation, steam drying, waste heat evaporation and weighing
& scaling, which turns the waste lees with serious pollution into wealth, the high protein feed easy for storage, for
transportation and with rich nutrition. It solves the environmental issues that restrict enterprises' development and also
03
03 PROCESS FLOW
VACUUM PUMP
DECANTER CENTRIFUGE
LIQUID
SLURRY
CONDENSER
EXHAUST EMPTYING
WASTE
HEAT EVAPORATOR
FOURTH EFFECT
EVAPORATION SYSTEM
SATURATED STEAM
THIRD EFFECT
EVAPORATION SYSTEM
DRYER
SECOND EFFECT
EVAPORATION SYSTEM
RESIDUE MIXING
FIRST EFFECT
EVAPORATION SYSTEM