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CONTACT US:
E-mail: gyprocindia@saint-gobain.com
Website: www.gyproc.in
GYPROC PLASTERS
Product Catalogue
Contents
INTRODUCTION
1. Introduction
3
4
Construction practices across India are changing dynamically. Today the need is for faster &
sustainable construction.
Blocks
RCC
Leveling
- Gyproc Elite 90 - One Coat Gypsum Plaster
Smoothing
- Gyproc Champion Putty - Gypsum Putty
7
8
4. Green Credentials
10
6. Project References
12
7. Execution Support
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This necessitates change in conventional methods as well as usage of light weight materials.
Sand availability issues & water scarcity have become bottlenecks in construction. Hence,
developers across India are looking for alternate materials for construction. At Saint-Gobain
Gyproc India Limited, we understand these needs and are bringing various products addressing
all these issues.
ll for
ually we
Works eq as well as sand
gypsum laster bonding
p
cement CC surface
with R
providing mechanical key to the plaster which goes on top of the smooth RCC. But, mechanical key (hacking) cant
be a full proof solution and it also requires lot of time and effort.
Availability of manpower for hacking is a problem. Even after arranging labour, creating this roughness is becoming
an issue day by day. Reasons for the same are:
1. Increasing hardness grades make RCC smoother, which reduces grip for plaster.
2. Fly ash, micro silica usage in RMC reduces porosity of concrete, in turn reducing plaster grip.
3. Cycle time reduction and increased RCC area in case of aluminium shuttering projects make hacking difficult
Features
Dual bonding Chemical as well as mechanical grip
Parameters
Units
Range/Value
Drying time
Days
Days
2 to 10
Coverage
m2/Kg
Ambient temp
requirement
5 to 45
KN
(failure load)
(failure in Gypsum)
Also, any mould release oil on concrete surfaces has to be properly cleaned. Arranging labour is a major problem
Benefits
today.
Even after hacking, there are still chances of debonding because plastering is done after a few months of
concreting/hacking. By that time, the hacked surface accumulates a lot of dust, dirt, grime which again reduces the
Gyproc BOND it offers complete freedom from all these uncertainties. Therefore, we recommend usage of Gyproc
Gyproc Elite 90
Brick/Block
Masonry
Leveling
(Gypsum Plastering)
Smoothing
Smoothing
(Putty Application)
Leveling
When gypsum plasters are used for leveling, it is of prime importance to understand that:
To this
Gypsum plastering as a concept is not new to the world. Thousands of years ago, Pyramids in Giza, Tomb of
Tutenkhamen were internally lined with Gypsum & are still intact. So, gypsum has proved its credibility as a long
lasting, durable internal lining material. That is a reason, gypsum is the most preferred alternative to regular
cement based plasters & putties.
Features
Parameters
Units
Range
Kg/m
Elite 90
Elite FS 90
650 - 710
650 - 710
gm/cm
1.4 - 1.5
1.4 - 1.5
Gypsum plasters are replacement of two processes - sand cement plasters & POP punning.
Minutes
20 - 22
10 - 15
Minutes
22 - 25
15 - 20
Approx. Coverage*
m /T
87 - 92
87 - 92
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3
Gyproc Plasters
S/C Plasters
Ingredients
Availability
Labour
Finish
72 hours in normal
weather conditions
Water Saving
No shrinkage cracks
Shrinkage cracks
No
Yes
Density
Lighter
Heavier
Quality Assurance
No
Green Credentials
Not Applicable
Reduction in structural loads on the building (50% lighter than conventional sand cement plaster)
Technical Service
Not available
Benefits
2 times faster than conventional sand cement plaster
Gyproc Elite MR
1. Mix Powder in
water (in the
ratio of 1.5:1) &
not vice versa
2. Mix thoroughly
to make a
uniform smooth
lump free paste
4. By putting
aluminum box plate
(bottom patti) on
bull marks, fill the
gap with gyproc
plaster
5. Prewet the
background
7. Level the
material paste on
the wall with the
help of aluminium
box plate (bottom
patti)
9. Finished wall
Features
Total water absorption <5%
Pink in colour
Benefits
Parameters
Units
Range
Elite MR
Kg/m3
gm/cm3
1.4 - 1.5
Setting time
Minutes
>20
Approx. Coverage*
650 - 710
<5
m2/T
87 - 92
Smoothing
While considering smoothening the surface, the surface could have different backgrounds like
Gypsum plaster
POP finished
Lime rendered
Bare RCC
Plaster board
Traditionally, different materials are being used to make these backgrounds smooth. This is due to limitations of
products in terms of compatibility with backgrounds & limitations in building up thickness. Gypsum based Gyproc
Gypsum Background
Lime Rendering
RCC Ceilings/Walls
Site Mix
Acrylic
Features
Contains special polymers for ribbon like spraying
Higher setting time or more than 90 minutes
Benefits
Parameters
Units
Kg/m
gm/cm3
1.4 - 1.5
Plasterboard
Cement-based Finishing
Range
Elite MR
3
650 - 770
Minutes
90 - 110
Minutes
110 - 130
Approx. Coverage*
m2/T
0.75
> 80
Green Credentials
NO HAND
BURNS
PUTTY
Green Building is a representative of sustainable building environments. This approach ensures health and
comfort of the building occupants through the use of sustainable building materials. Mentioned below are
some of the highlights of credentials of Gyprocs products & systems and their contribution to the Green Building rating
Recommended for
use directly on
Gyproc Plasters
and Plasterboards
Gyproc Champion Putty not only offers Best Ever Coverage in its class,
its special formulation ensures superior water resistance, preventing
flaking of paint even when the walls dampen. It saves you time and
Material Resources
Water Efficiency
Features
Gypsum plasters have relatively low embodied energy as compared to all other traditional building materials (Energy
Parameters
Units
Range/Value
Pot life
Fineness
Minutes
Sieve passing
180
99% passing
through 150
micron sieve
400-500ml : 1 Kg
22-25
gypsum base
Mixing ratio
Coverage
Water: Putty
Sq ft / Kg
Benefits
consumed in manufacturing the same) High insulation properties Energy savings - ASHRAE STD 90.1/2010.
Thermal Conductivity (K value of Plasters) = 0.16 W/Mk
Materials &Resources : Recyclable products, Regional materials
Recyclable products
Gypsum plasters are technically 100% recyclable.
Regional materials
With manufacturing facilities located close to the major construction hubs of the country, most cities in North, West & South
of India fall under the 800 kms maximum radius of transportation. Also the raw materials for manufacturing the various
products are also in most cases procured locally within a radius of 800 kms from both the manufacturing and project site thus
No hand burns
PU
TT
Wada (Maharashrta)
2. Pre-wet/dampen
the wall with water.
Note:
Primer coat not required only if putty application is in excess of 1 mm thickness.
For a high gloss finish, a coat of primer after putty application is recomended.
For repainting jobs & jobs where high gloss finish is required, a primer coat is recommended.
For plaster board skimming, steps of sanding/scraping & dampening the wall will not be applicable.
All the major western & Southern cities Mumbai, Pune, Nagpur, Ahmedabad, Baroda, Goa, Hyderabad, Chennai, Bengaluru
All the major northern & central Indian cities (Delhi, Chandigarh, Jaipur, Indore, Raipur, Lucknow, Kanpur) come under 800 kms.
Product Selection
When looking at internal lining of any project, there are different possibilities in terms of backgrounds to be
finished, products available, etc. So, we have developed a product selection grid which can be seen below:
Type of Area
Wet
Dry
Application Area
Walls
Substrate type
Bricks
Blocks
RCC
Red bricks
concrete
blocks
Dense
Shuttering used
From / ply
Type of project
Luxury/
Mid end
Luxury/
Mid end
Luxury/
Mid end
Luxury/
Mid end
Luxury/
Mid end
Luxury/
Mid end
Form finished
Luxury
Mid end
Leveling material
thickness approx
(mm)
12 to 15
6 to 8
15 to 18
15 to 16
15 to 16
12 to 15
10 to 12
6 to 8
Smoothing
material thickness
approx (mm)
2 to 4
Elite MR +
Champion
Putty
BONDit +
Elite MR +
Champion
Elite +
Champion
Putty
Elite +
Champion
Putty
Elite +
Champion
Putty
System
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RCC
Beams / Colums
Elite +
BONDit +
Champion Elite(L&L)
Putty
+Champion
Putty
BONDit +
Elite (plump)
+Champion
Putty
Mass
housing
Luxury/
Mid end
Champion
Putty
RCC Slabs
Plasterboard
Ceiling
Parking slab ceiling
Plate shuttering
Form finished
ply
Plate shuttering
Luxury
Mid end
Mid end /
Mass housing
Luxury/
Mid end
Luxury
as required
for right
angles
6 to 8
8 to 15
3 to 4
2 to 4
up to 4
1 to 2
BONDit
+Elite
+Champion
BONDit
+Elite
+Champion
Champion
Putty
BONDit
+Elite
+Champion
Champion
Champion
Champion
putty
putty
putty
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Project references
Project references
Project details:
Completed in 2011, Vivarea, a prestigious landmark
project of K Raheja Corp is set in the midst of financial
capital of India, 3 beautiful towers (of 45 storey each)
offering spectacular views of Mahalakshmi Race cource,
deep Blue Arabian Sea & Haji Ali Mosque.
Project Details:
Completed in 2010, Lodha Bellissimo is a 648 feet tall 48 storied residential tower amid large pristine landscaped
terrain in the heart of Mumbai.
Project highlights:
This project being a time bound project, required faster construction. RCC walls in the entire project have been
coated with Gyproc BOND it to avoid cumbersome, labour intensive & time consuming process of hacking & to
avoid any chance of plaster de-bonding.
Gyproc Elite 90 One coat plasters have been used on this surface to give that perfectly lined & leveled smooth finish
without any worry of shrinkage cracks. This also eliminates water curing of internal plaster, thereby saving project
time.
Project Highlights:
The project was a aluminium formwork shuttering project
leading to RCC shear walls, hence the area to be hacked is much larger than normal case. To save huge amount of
labour, time & effort in hacking all walls & ceilings, Gyproc BOND it was used, which offers advantages like dual
bonding, ease of application & supervision.
On top of it, Gyproc Elite 90 was used to give a rich premium look to walls as they offer shrinkage crack free,
beautiful lined & leveled undulation free smooth finish.
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Project references
Project references
Project Highlights:
Gyproc BOND it has been opted as a bonding agent on
RCC walls and ceilings, which are of high hardness and
difficult to hack. BOND it offers freedom from cumbersome, labour intensive & time consuming process of hacking
while offering both mechanical & chemical bonding.
On BOND it applied surface, Gyproc Elite 90 is being applied to give perfectly lined & leveled walls and ceilings.
Project Details:
Swiss County is an 11 acres township project in Pune
having more than 660 premium apartments of 2 BHK, 3
BHK types. Rama Group has tried to incorporate all
environment friendly product specifications to create
sustainable habitats in developing Pune city.
Project Highlights:
Project has walls made up of AAC blocks. These blocks are machine cut & so very smooth and create a very leveled
surface for plaster application. Naturally, Gyproc Elite 90 One Coat Plasters have been used for plastering the
internal walls due to its advantages of faster construction with shrinkage crack free finish.
Gyproc Champion Putty is being used for common areas like lobbies, parkings, ceilings & columns owing to higher
thickness application (4mm), no hand burns & no primer requirement before painting.
On Gyproc Elite 90 surface, in painting process, Gyproc Champion Putty has been used to fill the dent marks,
preparing corners, edges, & reduce water absorption while making surface smooth. Gyproc Champion Putty has
water absorption of less than 5%*, & being gypsum based, can go directly on gypsum plastered surface. This
translates in to primer cost savings while offering ideal background for application of paint.
Yuthika, Pune
development
&
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Project Details:
Magarpatta City is first of its kind township project based
in Hadapsar Pune. Spread in over 400 acres of land it is
home to a commercial zone, residential neighborhoods,
two schools, a multispecialty hospital, a shopping mall,
multiple restaurants, a gymkhana and a large 25 acre
serene park called Aditi Garden.
Project Highlights:
This mega township development had time as a major challenge. All the walls are of fly ash bricks. Gyproc Elite 90
One Coat plasters have been used choice due to benefits in terms of time & water saving, faster construction dueto
no water curing requirement and shrinkage crack free finish. The project also had an eye on eco-friendly
development, which was rightly offered by Gyproc Elite 90 because of reduced requirement of fine sand.
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Project references
Project references
Princetown, Bengaluru
Developer: IREO
Project details:
Spread over almost 20 acres, The Grand Arch from IREO is
designed to be Gurgaon's new landmark residential
complex. It's unique architecture and use of state-of the
art technology and devices will set unparalleled
benchmarks of luxury, convenience and comfort.
Project details:
Princetown offers total 714 apartments in five high-rise
towers (G+22 and G+16) designed and built keeping
typical IT consumers need of compact size homes that
will fit his budget.
Project highlights:
Constructed by construction experts L&T, it has used formwork shuttering technology. So, instead of labour
intensive & time consuming process of hacking, they have opted for Gyproc BOND it as a plaster bonding agent.
Project highlights:
Availability of fine river sand for plastering is becoming a big issue due to government restrictions. Gyproc Elite
90 One coat plasters offered the best solution to this problem & so in internal walls, concrete blocks are being
plastered internally with Gyproc Elite 90 One Coat Plasters reducing fine sand requirement of project by 50%
while giving that perfectly lined & leveled smooth finish.
Gyproc Elite One coat plasters have been used on RCC as well as AAC blocks to give that perfectly lined & leveled
smooth finish without any worry of shrinkage cracks & also for eliminating water curing in case of internal plasters.
Project details:
As a true reflection of the genius of internationally noted
architect Hafeez Contractor, Mahagun Moderne is being
developed on 25 acres with total residential area of 13
acres having 3,4 & 5 BHK homes and 12 acres of total
green area.
Project Details:
Sterling Villa Grande is a cherished luxury lake side villa
project in Bangalore's prime residentiallocation Whitefield. Spread across 7.5 acres of land it permits one
to guide life, highly promising comfy mode of life to
witness the world level amenities. Its prime location also
offers the perfect social surroundings.
Project highlights:
RCC surfaces in this entire project is being coated with Gyproc BOND it to avoid cumbersome, labour intensive &
time consuming process of hacking & to avoid any chance of plaster de-bonding.
Gyproc Elite One coat plasters is being used on this surface to give that perfectly lined & leveled smooth finish
without any worry of shrinkage cracks. This also eliminates water curing of internal plaster, thereby saving project
time.
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Project Highlights:
This gated community villa project has walls background of dense concrete blocks. On these blocks, Gyproc Elite 90
One Coat Plaster is an ideal choice due to benefits in terms of very high level undulation free finish along with
shrinkage crack free nature. Along with this, there are bonus benefits of water saving, and faster construction due
to no water curing requirement.
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Project references
Project references
Project Details:
Rising tall above 10 acres of fresh green scape, Brigade
Exotica is a green building project comprising of 454
apartments spread across 2 towers that reach out in to
the Bengaluru skies.
Project details:
Sobha City, Thrissur is Keralas largest and one of Indias
most innovative and meticulously planned integrated
townships spanning 55 acres and built around a 6.5 acre
man-made lake.
Project Highlights:
For a project of this scale, the only light weight, faster, sustainable option of plastering is Gyproc Elite 90 plasters.
They are at least 50% lighter than conventional sand cement plasters, save water as they do not require water
curing & are also more than two times faster in application saving water curing time. Being shrinkage crack free in
nature also saves on repairing / renovation costs.
Project highlights:
Application of plaster on RCC ceilings always poses a risk of de-bonding as conventional methods like hacking
provide only mechanical key. Avoiding the risk of de-bonding is a first concern for quality conscious developers.
Sobha City, Thrissur being the best example where Gyproc BOND it has been used as a plaster bonding agent and
Gyproc Elite 90 One Coat Plasters have been applied on the RCC ceilings.
Project details:
Coming up on 11 acres of prime land in Gopanapally,
Gachibowli, Manjeera DiamondTowers Phase 1
comprises of 7 towers of 10 level seach housing 3
bedrooms luxury apartments ranging between 1530 to
1780 sft.
Project Details:
Set in the most prestigious part of Chennai, centrally
located and luxuriously appointed, DLF Commanders
Court is a project befitting the rich, colonial
neighbourhood. Complete construction and finishing
contract is given to construction expert L & T.
Project highlights:
A system of BOND it and Gyproc Elite 90 One coat plasters have been used on AAC blocks as well as RCC ceilings
to give that perfectly lined& leveled smooth finish without any worry of shrinkage cracks. BOND it provides
superior dual bonding to avoid hacking on the surface, while usage of gyproc plaster also eliminates water curing
in case of internal plasters while reducing the project completion time considerably.
Project Highlights:
This project has only 3, 4 BHK apartments & duplexes having dense concrete block walls. On these blocks, Gyproc
Elite 90 plaster is being used to benefits in terms of time & water saving, faster construction due to no water curing
requirement.
On ceilings, Gyproc BOND it is being used to create double bonding (mechanical as well as chemical) of plaster with
RCC. Specially for ceilings, Gyproc Elite 90 FS One Coat Plaster is being used to reduce wastage due to its fast
setting characteristics.
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19
Project references
Execution Support
Better finish
20
Accessories:
We have introduced a range of plastering accessories which will ensure
better quality of finish and higher durability.
Re-usable Level beads
Re-usable level beads are made of aluminium alloy, are 8mm thick &
are light weight making level strips job easy.
Corner beads / Angle beads
Coventionally corners are made manually using gypsum plaster. This
process is slower. Also, corners sometimes tend to break if there is lot
of material movement closer to the corner. So, some developers use
corner beads to protect the edges.
Benefits:
- Faster process than making corner by gypsum
- Durable than gypsum plaster as they are made of galvanized steel
- Provide reference for plasteraking the entire process still faster
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