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PIP ELSPF01
Medium-Voltage Metal-Enclosed Power Factor
Correction Capacitor Specification
from 2.4 kV to 35 kV
September 2011
PIP ELSPF01
Medium-Voltage Metal-Enclosed Power Factor
Correction Capacitor Specification
from 2.4 kV to 35 kV
Table of Contents
1. Introduction
1.1 Purpose
1.2 Scope 2
2. References
2
2
3. Definitions
4. Requirements 3
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
Service Conditions
Ratings
3
Basic Construction
Vacuum Switches
Buses 7
Control
8
Paint 9
Test and Inspection
Nameplates 10
Documentation12
Shipment
13
Conflict Resolution
3
3
7
14
Page 1 of 14
PIP ELSPF01
September 2011
Medium-Voltage Metal-Enclosed Power Factor Correction Capacitor (2.4 kV to 35 kV)
1.
Introduction
1.1
Purpose
This Practice provides requirements for the design and fabrication of medium-voltage
metal-enclosed power factor correction capacitors.
1.2
Scope
This Practice describes minimum requirements for design, fabrication, inspection, testing,
shipment, and documentation, for metal-enclosed power factor correction capacitors,
from 2.4 kV to 35 kV, containing enclosure, lightning/surge arrestor, transient inrush
reactor, vacuum circuit breaker, capacitor, capacitor protection, insulated buses, and
control for indoor/outdoor installation in unclassified areas. This Practice covers fixed or
manual or automatic switched capacitor banks.
2.
References
Applicable parts of the following Practices, industry codes and standards, and references shall be
considered an integral part of this Practice. The edition in effect on the date of contract award
shall be used, except as otherwise noted. Short titles are used herein where appropriate.
2.1
2.2
3.
Definitions
owner: The party who owns the facility wherein the medium-voltage metal-enclosed power factor
correction capacitor will be used
purchaser: The party who awards the contract to the supplier. The purchaser may be the owner or
the owners authorized agent.
purchasers inspector: The purchasers authorized representative with authority to act in the
interest of, and on behalf of, the purchaser in all quality assurance matters
supplier: The party responsible for manufacturing, furnishing, and/or installing the mediumvoltage metal-enclosed power factor correction capacitor
Page 2 of 14
PIP ELSPF01
September 2011
Medium-Voltage Metal-Enclosed Power Factor Correction Capacitor (2.4 kV to 35 kV)
4.
Requirements
4.1
4.2
4.3
Service Conditions
4.1.1
4.1.2
Supplier shall clearly state during proposal any derating factors required to meet
the service conditions on the purchasers PIP ELSPF01D Data Sheet.
4.1.3
Ratings
4.2.1
The ratings of the bank and associated switchgear, switching devices, capacitors,
fuses, and all other applicable components shall be in accordance with this
Practice and purchasers PIP ELSPF01D Data Sheet.
4.2.2
4.2.3
4.2.4
Voltage variation of plus to minus 10% shall not affect the life time of the
capacitor.
4.2.5
4.2.6
The maximum size for each capacitor shall be as specified on purchasers PIP
ELSPF01D Data Sheet.
Basic Construction
4.3.1
Enclosure
4.3.1.1
4.3.1.2
All components shall be accessible and removable from the front of the
enclosure.
4.3.1.3
4.3.1.4
4.3.1.5
4.3.1.6
4.3.1.7
Page 3 of 14
PIP ELSPF01
September 2011
Medium-Voltage Metal-Enclosed Power Factor Correction Capacitor (2.4 kV to 35 kV)
4.3.1.9
4.3.1.10 All ventilation louvers shall be located on the front of the enclosure
and backed with a stainless steel mesh.
4.3.1.11 All fasteners and associated hardware, inside and out, shall be stainless
steel.
4.3.1.12 Externally accessible hardware shall not be used for support of highvoltage components or switch-operating mechanisms within the
capacitor bank.
4.3.1.13 If required on the purchasers PIP ELSPF01D Data Sheet,
thermostatically controlled space heaters shall be supplied.
4.3.1.14 If required on the purchasers PIP ELSPF01D Data Sheet,
thermostatically controlled fans or ventilators shall be provided.
4.3.1.15 Each door of an enclosure shall be equipped with warning signs
configured as follows:
a. 14 inches by 10 inches (35 cm by 25 cm)
b. 2-inches (5 cm) high minimum characters
c. Incoming compartment door sign shall state:
Do Not Enter, Authorized Personnel Only.
d. Unless otherwise specified on the purchasers PIP ELSPF01D
Data Sheet, all other door signs shall state:
Do Not Enter, High Voltage.
4.3.1.16 Enclosures shall be prepared and painted in accordance with
Section 4.7.
4.3.1.17 Main fuse compartments and capacitor compartments shall be
equipped with wide-view windows constructed of impact-UV-resistant
material, to facilitate checking of mains, capacitors and capacitor fuses
without opening doors or de-energizing the bank.
4.3.2
Incoming Section
4.3.2.1
4.3.2.2
Page 4 of 14
PIP ELSPF01
September 2011
Medium-Voltage Metal-Enclosed Power Factor Correction Capacitor (2.4 kV to 35 kV)
isolated from the capacitor compartment and the low voltage control
compartment by a steel barrier.
4.3.2.3
4.3.2.4
4.3.2.5
4.3.3
The capacitor bank shall be provided with heavy duty distribution class
surge/lightning arresters. A recommendation for the rating of the surge
arresters shall be provided by the capacitor bank supplier.
4.3.3.2
4.3.3.3
Inrush reactors shall limit the di/dt of the capacitor inrush current to
3.6 x107 amps/second.
4.3.3.4
4.3.3.5
4.3.3.6
4.3.3.7
The automatic capacitor bank shall be provided with all-film, low loss,
double-bushing capacitors.
4.3.3.8
4.3.3.9
Page 5 of 14
PIP ELSPF01
September 2011
Medium-Voltage Metal-Enclosed Power Factor Correction Capacitor (2.4 kV to 35 kV)
4.3.5
4.4
Ground Switch
4.3.4.1
4.3.4.2
4.3.4.3
4.3.4.4
Interlock System
4.3.5.1
4.3.5.2
Vacuum Switches
4.4.1
4.4.2
Page 6 of 14
PIP ELSPF01
September 2011
Medium-Voltage Metal-Enclosed Power Factor Correction Capacitor (2.4 kV to 35 kV)
4.4.3
4.4.4
4.5
Control system shall prevent the vacuum switches from operating more than once
in a 5-minute period.
Buses
4.5.1
4.5.2
All bus insulators and bus bar inserts shall utilize either wet-process glazed
porcelain or cycloaliphatic epoxy material as specified on the purchasers PIP
ELSPF01D Data Sheet.
4.5.3
Bus insulation, except at the joints, shall be bonded to the bus bar and shall be
either liquid dipped or fluidized bed epoxy.
4.5.4
Insulating materials for buses and connections shall be flame-retardant, nonhygroscopic, and track-resistant throughout.
4.5.5
Sleeve type or heat shrink tubing type insulating systems shall not be permitted.
4.5.6
All bus bar joints shall be covered with formed insulating boots and reusable
non-metallic hardware. Termination connections for the purchasers cable
connections shall also have insulating boots provided with reusable non-metallic
hardware.
4.5.7
4.5.8
Insulating materials for barriers, cable supports, and spacers shall be made of
flame-retardant, track-resistant, non-hygroscopic materials in accordance with
the same requirements of insulating materials covering buses as defined in IEEE
C37.20.2-1999 (R2005), Section 7.9.
4.5.9
Page 7 of 14
PIP ELSPF01
September 2011
Medium-Voltage Metal-Enclosed Power Factor Correction Capacitor (2.4 kV to 35 kV)
Control
If required on purchasers PIP ELSPF01D Data Sheet, automatic power factor control
shall meet the following requirements.
4.6.1
All low voltage controls shall be isolated from the high voltage compartments.
4.6.2
4.6.3
4.6.4
Control compartment shall permit bottom or top entry of control wires without
having to enter the medium voltage compartment.
4.6.5
Controls compartment shall be provided with a swing out panel to permit access
to panel mounted controls.
4.6.6
All control wires that connect to components inside high voltage compartment
shall be enclosed in metal conduit or wire troughs that are formed as part of the
capacitor bank.
4.6.7
All current transformer circuits shall be wired with 10 gauge minimum copper
wire.
4.6.8
4.6.9
The automatic capacitor bank shall be provided with a digital power factor
controller and digital power factor meter that automatically switches equal or
unequal capacitor bank stages in or out to regulate a facility power factor to a
preset value.
4.6.10 The controller shall monitor individual stages for loss in kvar, and shall continue
to regulate to a preset value in the event of a defective stage.
4.6.11 Capacitor bank shall be provided with a maintenance interval timer that can be
set to alert owners site personnel of a maintenance requirement.
4.6.12 Complete control circuit shall be protected by a main circuit breaker.
4.6.13 Each stage shall be provided with on/off/auto switches, stage on indicator (green)
and stage off indicator (red).
4.6.14 An interposing on-delay relay shall be provided to prevent energizing a capacitor
bank in less than 5 minutes.
4.6.15 Supplier shall confirm that, when going from the Manual position to the
Auto position on any stage, the corresponding stage cannot be energized in less
than 5 minutes.
Page 8 of 14
PIP ELSPF01
September 2011
Medium-Voltage Metal-Enclosed Power Factor Correction Capacitor (2.4 kV to 35 kV)
4.6.16 Capacitor bank shall be provided with a control power transformer with primary
and secondary overcurrent protection.
4.6.17 Capacitor bank control system shall be listed under UL 508A.
4.6.18 A digital multifunction meter/relay with amps and phase current unbalance
functions shall be provided.
4.7
4.8
Paint
4.7.1
Capacitor bank enclosures shall be cleaned and treated for rust resistance.
4.7.2
4.7.3
4.7.4
All capacitors shall be tested in accordance with NEMA and ANSI requirements
for capacitance, dissipation factor, terminal to terminal and terminal to case
dielectric strength and oil leaks.
4.8.2
4.8.3
4.8.4
The power factor capacitor correction unit shall be tested for proper operation
before shipment.
4.8.5
4.8.6
4.9
The certified record of the tests shall become a part of the permanent
documentation package provided with the automatic capacitor bank.
Nameplates
4.9.1
4.9.2
A caution plate, as shown below, shall be provided on the door of each cubicle
that contains devices connected to the line side of the incoming main.
Page 9 of 14
PIP ELSPF01
September 2011
Medium-Voltage Metal-Enclosed Power Factor Correction Capacitor (2.4 kV to 35 kV)
4.9.3
4.9.4
4.9.5
All nameplates shall be lamicoid plastic at least 3/32-inch (2.4-mm) thick, unless
otherwise noted.
4.9.6
4.9.7
4.9.8
g. BIL
h. Load interrupting rating
i.
j.
Date of manufacture
Page 10 of 14
PIP ELSPF01
September 2011
Medium-Voltage Metal-Enclosed Power Factor Correction Capacitor (2.4 kV to 35 kV)
4.9.12
The tag number and description will be furnished on the purchasers nameplate
schedule.
4.9.13 An EIN shall be provided on the front and back of the switchgear.
4.9.14 Lettering on the EIN shall be 1-inch (25.4-mm) high.
4.9.15 A unit nameplate (UN) shall be furnished for the front of each circuit breaker
cubicle and shall provide the following information:
a. Equipment tag number
b. Equipment description
4.9.16 The tag number and description will be furnished on the purchasers nameplate
schedule.
4.9.17 Where rear of the switchgear is used for cable connections or other access, a UN
shall be provided on back of the cubicle.
4.9.18 Lettering on the UN shall be 1/2-inch (12.7-mm) high.
4.9.19 A device nameplate (DN) shall be provided for each front mounted device.
Examples of front mounted devices are relays, meters, and switches.
4.9.20 A DN shall be provided for each device inside a unit. Examples of inside the unit
devices are relays, terminal blocks, fuses, and circuit breakers.
4.9.21 DN descriptions shall match the device description or tags on the manufacturers
drawings.
4.9.22 A caution nameplate (CN) shall be provided on each compartment door in which
an external voltage source is terminated and shall read as shown below.
CAUTION:
THIS UNIT IS SUPPLIED BY AN EXTERNAL VOLTAGE SOURCE
Documentation
4.10.1 Documentation Content
4.10.1.1 Drawings for each lineup of the capacitor bank unit shall have a unique
number provided by the purchaser.
4.10.1.2 Drawings shall have a space on the right hand bottom corner for the
purchasers title block.
4.10.1.3 Schematic drawings shall include the following information as a
minimum:
a. Complete schematic diagram with item numbers corresponding to
bill of materials
Page 11 of 14
PIP ELSPF01
September 2011
Medium-Voltage Metal-Enclosed Power Factor Correction Capacitor (2.4 kV to 35 kV)
B
For
Review
X
C
Final
Certified
X
D
As
Built
X
X
X
Description
Bill of materials giving schematic identification, quantity,
make, rating, model, and manufacturer of component
Extended warranty information
Proposed layout of equipment, showing estimated
dimensions and weights
X
X
X
X
X
X
X
X
X
X
X
X
Notes:
A. These documents shall be provided with the proposal.
B. These documents shall be provided for the purchasers review and authorization to proceed
before fabrication.
C. These documents shall be provided as part of the final certified document submittal.
(1) Equipment shall be shipped with one set of installation, operation, and maintenance
manuals.
D. The final as-built documents shall be provided within 2 weeks following shipment.
4.11
Shipment
4.11.1 Details on shipping requirements shall be furnished in the purchase order.
Page 12 of 14
PIP ELSPF01
September 2011
Medium-Voltage Metal-Enclosed Power Factor Correction Capacitor (2.4 kV to 35 kV)
4.11.2 All temporary shipping braces shall be painted yellow and marked, as shown
below.
Conflict Resolution
Any conflicts between the reference documents shall be identified in writing to the
purchaser for resolution. If resolving conflicts, the following order of precedence shall
apply:
a. Purchase order
b. One-line diagram and associated documents
c. PIP ELSPF01D Data Sheet
d. This Practice, PIP ELSPF01
e. Referenced standards
Page 13 of 14