Rev2.

Iss6

MEGABITE
PARTS MANUAL

EXTEC SCREENS & CRUSHERS LTD

HEARTHCOTE ROAD,
SWADLINCOTE, DERBYSHIRE,
DE11 9DU, ENGLAND,
TEL:- +44 (0)1283 212121
FAX:- +44 (0)1283 217342
0

Rev2.Iss6

MEGABITE

HYDRAULIC CIRCUIT

73

MEGABITE

Rev2.Iss6

HYDRAULIC HOSE DETAILS

MAIN CONVEYOR

HOSE NO.

TYPE

LENGTH m

FITTINGS

DESCRIPTION

HH 8076

3/4" R2T

5.7

F - 135

HEAD DRUM MOTOR TO 4 STATION MANIFOLD

HH 8077

3/4" R2T

5.76

F - 135

HEAD DRUM MOTOR TO 4 STATION MANIFOLD

HH 8130

3/4" R2T

3.88

F - 90S

4 STATION MANIFOLD TO BULKHEAD IN FLARE

HH 8131

3/4" R2T

3.73

F - 90S

4 STATION MANIFOLD TO BULKHEAD IN FLARE

HH 8226

3/4" R2T

0.66

F-F

FLARE BULKHEAD TO MAGNET MOTOR

HH 8227

3/4" R2T

0.68

F-F

FLARE BULKHEAD TO MAGNET MOTOR

HH 8079

3/8" R2T

F - 90S

BULKHEAD MAIN CONV LIFT RAM TO SOLENOID BLOCK

HH 8167

3/8" R2T

F - 90S

BULKHEAD MAIN CONV LIFT RAM TO SOLENOID BLOCK

HH 8153

3/16" R1T

2.33

F - 90S

GREASE PIPE - MAIN CONV. TAIL DRUM BRG TO GREASE POINT

HH 8154

3/16" R1T

3.5

F - 135

GREASE PIPE - MAIN CONV. TAIL DRUM BRG TO GREASE POINT

HH 8170

3/8" R2T

0.43

F - 90S

MAIN CONVEYOR FRAME TO MAIN CONV LIFT RAM

HH 8171

3/8" R2T

0.43

F - 90S

MAIN CONVEYOR FRAME TO MAIN CONV LIFT RAM

HH 8172

3/8" R2T

0.8

F - 90C

MAIN CONV LIFT RAM TO MAIN CONV LIFT RAM (CROSS PIPE)

HH 8173

3/8" R2T

0.8

F - 90C

MAIN CONV LIFT RAM TO MAIN CONV LIFT RAM (CROSS PIPE)

SIDE CONVEYOR
HOSE NO.

TYPE

LENGTH m

FITTINGS

DESCRIPTION

HH 8009

3/4" R2T

0.63

90S - 90S

HEAD DRUM MOTOR TO BULKHEAD

HH 8010

3/4" R2T

0.63

90S - 90S

HEAD DRUM MOTOR TO BULKHEAD

HH 8011

3/4" R2T

3.7

90S - 90S

FROM BULKHEAD TO BULKHEAD INSIDE SIDE CONVEYOR

HH 8012

3/4" R2T

3.7

90S - 90S

FROM BULKHEAD TO BULKHEAD INSIDE SIDE CONVEYOR

HH 8021L

3/8" R2T

8.76

F - 90S

6 LEVER SPOOL VALVE TO SIDE CONV SLIDER RAM

HH 8022R

3/8" R2T

7.2

F - 90S

6 LEVER SPOOL VALVE TO SIDE CONV FOLD RAM

HH 8166L

3/8" R2T

8.51

F - 90S

6 LEVER SPOOL VALVE TO SIDE CONV SLIDER RAM

HH 8128

3/8" R2T

0.44

F - 90C

SIDE CONV LIFT RAM TO BULKHEAD ON SIDE CONV. FRAME

HH 8129

3/8" R2T

0.9

90C - 90C

BULKHEAD TO BULKHEAD INSIDE SIDE CONV FRAME

HH 8151

3/16" R1T

0.47

90C - 90C

GREASE PIPE - SIDE CONV. TAIL BRG TO COVER

HH 8152

3/16" R1T

0.36

F - 90C

GREASE PIPE - SIDE CONV. TAIL BRG TO COVER

HH 8023

3/4" R2T

1.5

F - 90S

SIDE CONV. MOTOR RETURN TO CROSS IN CHASSIS

POWER UNIT - VALVE PLATE

HOSE NO.

TYPE

LENGTH m

FITTINGS

DESCRIPTION

HH 8074

3/8" R2T

2.75

F - 90S

TOP OF SOLENOID BLOCK TO BULKHEAD PLATE

HH 8044

1/4" R2T

0.21

F -F

SOLENOID BLOCK TO TEE ON TOP D25 SPOOL ON VALVE PLATE

HH 8048

1/4" R2T

F - 90S

BOTTOM OF SOLENOID BLOCK TO KAWASAKI PUMP

HH 8070

1/4" R2T

2.67

F-F

SOLENOID BLOCK TO BULKHEAD PLATE

HH 8071

1/4" R2T

2.55

F-F

SOLENOID BLOCK TO BULKHEAD PLATE

HH 8092

1/4" R2T

0.255

F - 90C

TOP D25 SPOOL VALVE TO LOWER D25 SPOOL VALVE

HH 8093

1/4" R2T

0.6

F-F

LOWER D25 SPOOL VALVE TO SOLENOID BLOCK

HH 8094

1/4" R2T

0.265

F-F

TOP D25 SPOOL VALVE TO SOLENOID BLOCK

HH 8095

1/4" R2T

1.23

F - 90S

TOP D25 SPOOL TO BOTTOM OF SOLENOID BLOCK

HH 8096

1/4" R2T

0.94

F - 90S

TOP D25 SPOOL VALVE TO SOLENOID BLOCK

HH 8097

1/4" R2T

0.2

F - 90S

KAWASAKI PUMP TO KAWASAKI PUMP - (CROSS PIPE)

HH 8098

1/4" R2T

0.255

F - 90C

TOP D25 SPOOL VALVE TO LOWER D25 SPOOL VALVE

HH 8099

1/4" R2T

1.4

F - 90S

LOWER D25 SPOOL TO SOLENOID BLOCK

HH 8122

1/4" R2T

0.5

90S 90C - O

KAWASAKI PUMP TO KAWASAKI PUMP - (CROSS PIPE)

HH 8116

1 1/2" R1T

0.865

UNSWAGED

TOP OF HYDRAULIC TANK

HH 8117

1 1/2" R1T

0.865

UNSWAGED

TOP OF HYDRAULIC TANK

HH 8118

1 1/2" R1T

0.865

UNSWAGED

TOP OF HYDRAULIC TANK

HH 8119

1 1/2" R1T

0.865

UNSWAGED

TOP OF HYDRAULIC TANK

1 1/2" R1T

1.6

1 1/2" R1T

1.4

HH 8228

3/4" R2T

0.6

F - 90S

INSIDE HYDRAULIC TANK

HH 8229

3/4" R2T

0.6

F - 90S

INSIDE HYDRAULIC TANK

INSIDE HYDRAULIC TANK

INSIDE HYDRAULIC TANK

NOTE:- WHEN ORDERING HYDRAULIC HOSES, PLEASE QUOTE NUMBER STAMPED ON END OF HOSE
74

MEGABITE

Rev2.Iss6

HYDRAULIC HOSE DETAILS

POWER PACK TO CHASSIS
HOSE NO.

TYPE

LENGTH m

FITTINGS

DESCRIPTION

HH 8005

3/8" R2T

2.35

90S - 90C

6 LEVER SPOOL VALVE TO TOGGLE RAM

HH 8006

3/8" R2T

1.15

90S - 90S

6 LEVER SPOOL VALVE TO TEE BEHIND CHASSIS CROSS BOX

HH 8007

3/8" R2T

1.3

F - 90S

TEE BEHIND CHASSIS CROSS BOX TO CRUSHER RAM

HH 8008

3/8" R2T

2.52

F - 90S

TEE BEHIND CHASSIS CROSS BOX TO CRUSHER RAM

HH 8196

3/8" R2T

3.45

F - 90S

FRONT J.LEG R.H TO FRONT J.LEG L.H

HH 8197

3/8" R2T

3.49

F - 90S

FRONT J.LEG R.H TO FRONT J.LEG L.H

HH 8212

3/8" R2T

0.34

90S - 90C

6 LEVER SPOOL VALVE TO TEE ON FRONT R.H J.LEG

HH 8213

3/8" R2T

0.32

90S - 90C

6 LEVER SPOOL VALVE TO TEE ON FRONT R.H J.LEG

HH 8199

3/8" R2T

1.2

F - 90C

SIDE OF 6 LEVER SPOOL VALVE TO BULKHEAD PLATE

HH 8223

3/8" R2T

1.69

F - 90C

HAND PRIMER TO BULKHEAD PLATE (FUEL)

HH 8224

3/8" R2T

1.5

F-F

FUEL FILTERS TO BULKHEAD PLATE (FUEL)

HH 8225

3/8" R2T

1.5

F-F

FUEL FILTERS TO BULKHEAD PLATE (FUEL)

HH 8154B

3/16" R1T

0.2

F - 90S

GREASE PIPE - TORQUE ARM TO GREASE POINT IN FLY. GUARD

HH 8234

1/2" R2T

0.58

90C - 90C

3 LEVER SPOOL VALVE TO 6 LEVER SPOOL VALVE (CROSS PIPE)

HH 8200

3/4" R2T

0.8

90S - 90C

6 LEVER SPOOL VALVE TO 3/4 TEE ON DISTRIBUTION BLOCK

HH 8002

3/4" R2T

2.02

F-F

DISTRIBUTION BLOCK TO CRUSHER MOTOR (CASE DRAIN)

HH 8060

3/4" R2T

1.5

F - 90S

6 LEVER SPOOL VALVE TO BULKHEAD PLATE

HH 8001

1 1/4" R2T

1.8

F - 90S

CRUSHER MOTOR TO DISTRIBUTION BLOCK (RETURN)

HH 8003

1 1/4" R13

1.84

F - 90S

DISTRIBUTION BLOCK TO CRUSHER MOTOR (FEED)

HH 8004

1 1/4" R13

1.91

F - 90S

DISTRIBUTION BLOCK TO CRUSHER MOTOR (FEED)

CHASSIS & AUXILLARY PIPES

HOSE NO.

TYPE

LENGTH m

FITTINGS

DESCRIPTION

HH 8177B

3/8" R2T

5.7

F - 90C

TOP OF DIESEL TANK TO TEE

HH 8177

3/8" R2T

5.5

F - 90C

TOP OF DIESEL TANK TO POWER PACK BULKHEAD

HH 8178

3/8" R2T

7.1

F - 90C

DIESEL TANK TO PRE FILTER

HH 8190

3/8" R2T

90C - 90C

REAR L.H JACK LEG TO TEE

HH 8191

3/8" R2T

F -F

REAR L.H JACK LEG TO TEE

HH 8192

3/8" R2T

6.75

F -F

FROM TEE TO 6 LEVER SPOOL VALVE

HH 8193

3/8" R2T

6.65

F - 90S

FROM TEE TO 6 LEVER SPOOL VALVE

HH 8216

3/8" R2T

F - 90S

REAR R.H JACK LEG TO TEE

HH 8217

3/8" R2T

F -F

REAR R.H JACK LEG TO TEE

HH 8235

3/8" R2T

5.85

F -F

R.H HOPPER SIDE RAM TO 3 LEVER SPOOL VALVE

HH 8236

3/8" R2T

5.85

F - 90S

R.H HOPPER SIDE RAM TO 3 LEVER SPOOL VALVE

HH 8237

3/8" R2T

7.2

F - 90S

L.H HOPPER SIDE RAM TO 3 LEVER SPOOL VALVE

HH 8238

3/8" R2T

7.2

F - 90S

L.H HOPPER SIDE RAM TO 3 LEVER SPOOL VALVE

HH 8239

3/8" R2T

8.3

F - 90S

REAR HOPPER RAM TO 3 LEVER SPOOL VALVE

HH 8019R

1/4" R2T

7.82

F - 135

BULKHEAD PLATE TO R.H TRACK

HH 8020L

1/4" R2T

8.92

F -F

BULKHEAD PLATE TO L.H TRACK

HH 8017

3/4" R2T

1.1

F -F

L.H TRACK TO TEE

HH 8018

3/4" R2T

2.275

F - 90S

R.H TRACK TO TEE

HH 8025

3/4" R2T

3.1

F -F

WEBTEC PLATE TO MALE-MALE JOINT

HH 8026

3/4" R2T

4.64

F -F

WEBTEC PLATE TO FEEDER MOTOR

HH 8028

3/4" R2T

3.5

F -F

FEEDER MOTOR TO CROSS IN CHASSIS

HH 8030R

3/4" R2T

5.86

F -F

MALE-MALE JOINT TO BULKHEAD PLATE

HH 8031L

3/4" R2T

7.5

F -F

TEE FOR L.H/R.H TRACK TO 3/4 TEE ON DISTRIBUTION BLOCK

HH 8120

3/4" R2T

4.15

F -F

WEBTEC TO CROSS IN CHASSIS

HH 8140

3/4" R2T

7.42

F -F

SIDE CONVEYOR TO BULKHEAD

HH 8032L

1" R2T

8.2

F -F

CROSS IN CHASSIS TO BULKHEAD PLATE

HH 8033R

1" R13

7.38

F - 90S

R.H TRACK MOTOR TO BULKHEAD PLATE

HH 8034R

1" R13

7.38

F - 90S

R.H TRACK MOTOR TO BULKHEAD PLATE

HH 8035L

1" R13

8.58

F - 90S

L.H TRACK MOTOR TO BULKHEAD PLATE

HH 8036L

1" R13

8.58

F - 90S

L.H TRACK MOTOR TO BULKHEAD PLATE

NOTE:- WHEN ORDERING HYDRAULIC HOSES, PLEASE QUOTE NUMBER STAMPED ON END OF HOSE
75

MEGABITE

Rev2.Iss6

HYDRAULIC HOSE DETAILS

HYDRAULIC TANK, VALVE PLATE & ENGINE TO POWER UNIT
HOSE NO.

TYPE

FITTINGS

DESCRIPTION

HH 8040

3/8" R2T

LENGTH m
1.78

F - 135

ENGINE TO BULKHEAD PLATE (FUEL)

HH 8041

3/8" R2T

1.78

F - 90S

ENGINE TO BULKHEAD PLATE (FUEL)

HH 8042

3/8" R2T

1.72

F - 90S

ENGINE TO BULKHEAD PLATE (FUEL)

HH 8043

3/8" R2T

1.65

F - 135

ENGINE TO BULKHEAD PLATE (FUEL)

HH 8043B

3/8" R2T

1.55

F - F

ENGINE TO BULKHEAD PLATE (FUEL)

HH 8038

3/4" R2T

1.92

F - 90S

PUMP BESIDE FAN TO HYDRAULIC TANK

HH 8037

1" R2T

0.63

F - 90C

PUMP BESIDE FAN TO BULKHEAD PLATE

HH 8069

1 1/4" R2T

2.46

F - 90S

TOP OF LOWER D25 SPOOL TO B-HEAD ON PANEL (OIL COOLER)

HH 8174

1 1/4" R2T

1.1

F - F

B-HEAD ON SIDE PANEL TO B-HEAD ON HYD TANK (OIL COOLER)

HH 8219

3/4" R2T

1.28

F - 90S

KAWASAKI PUMP TO WATER TRAP

HH 8220

3/4" R2T

0.5

90S - 90S

KAWASAKI PUMP TO KAWASAKI PUMP

HH 8072

3/4" R2T

2.15

F - 90S

4 STATION MANIFOLD BLOCK TO BULKHEAD PLATE

HH 8073

3/4" R2T

2.05

F - 90S

4 STATION MANIFOLD BLOCK TO BULKHEAD PLATE

HH 8082

3/4" R2T

2.9

F - 90S

4 STATION MANIFOLD TO AUXILLARY PUMP (PUMP END OF ENG)

HH 8083

3/4" R2T

2.67

F - 135

4 STATION MANIFOLD TO AUXILLARY PUMP (PUMP END OF ENG)

HH 8084

3/4" R2T

2.165

F - 90S

4 STATION MANIFOLD TO AUXILLARY PUMP (PUMP END OF ENG)

HH 8085

3/4" R2T

2.67

F - 90S

4 STATION MANIFOLD TO AUXILLARY PUMP (PUMP END OF ENG)

HH 8088

3/4" R2T

2.6

F - 90S

KAWASAKI PUMP TO FRONT OF HYD TANK (RETURN)

HH 8126

3/4" R2T

2.75

F - 90C

FRONT OF HYD TANK TO DISTRIBUTION BLOCK

HH 8218

1/2" R2T

1.6

F - 90C

BOTTOM OF SOLENOID BLOCK TO WATER TRAP

HH 8086

1" R2T

3.02

F -F

4 STATION MANIFOLD TO HYDRAULIC TANK MANIFOLD

HH 8087

1" R2T

3.17

F -F

4 STATION MANIFOLD TO HYDRAULIC TANK MANIFOLD

HH 8091

1" R2T

2.88

F - 135

BULKHEAD PLATE TO OIL COOLER ON FRONT OF RADIATOR

HH 8139

1" R2T

1.74

F - 135

OIL COOLER ON FRONT OF RADIATOR TO HYD TANK MANIFOLD

HH 8062

1" R13

1.56

F - 90S

LOWER D25 SPOOL VALVE TO BULKHEAD PLATE

HH 8063

1" R13

1.56

F - 90S

LOWER D25 SPOOL VALVE TO BULKHEAD PLATE

HH 8065

1" R13

2.2

F - 90S

TOP D25 SPOOL VALVE TO BULKHEAD PLATE

HH 8066

1" R13

2.1

F - 90S

TOP D25 SPOOL VALVE TO BULKHEAD PLATE

HH 8090

1 1/2" R13

F - F

TEE BLOCK ON VALVE PLT TO DISTRIBUTION BLOCK

HH 8051

1 1/4" R1T

1.5

90S - 90S

BALL VALVE FRONT OF HYD TANK TO AUXILLARY PUMP

HH 8052

1 1/4" R1T

0.95

90S - 90S

BALL VALVE FRONT OF HYD TANK TO AUXILLARY PUMP

HH 8053

1 1/4" R1T

0.6

90S - 90S

BALL VALVE FRONT OF HYD TANK TO AUXILLARY PUMP

HH 8054

1 1/4" R1T

0.4

90S - 90S

BALL VALVE FRONT OF HYD TANK TO AUXILLARY PUMP

HH 8068

1 1/4" R2T

2.98

F - 90S

TOP D25 SPOOL VALVE TO HYD TANK MANIFOLD

HH 8115

1 1/4" R2T

3.43

F - F

DISTRIBUTION BLOCK TO HYD TANK MANIFOLD

HH 8175

1 1/4" R2T

1.3

90S - 90S

TOP OF OIL COOLER TO BULKHEAD IN PANEL

HH 8176

1 1/4" R2T

0.36

135 _135

BOTTOM OF OIL COOLER TO BULKHEAD IN PANEL

HH 8049

1 1/4" R13

1.25

F - 90S

BOTTOM OF LOWER D25 SPOOL VALVE TO KAWASAKI PUMP

HH 8050

1 1/4" R13

2.3

F - 90S

TOP D25 SPOOL VALVE TO KAWASAKI PUMP

HH 8064

1 1/4" R13

2.97

F - 90S

LOWER D25 SPOOL VALVE TO DISTRIBUTION BLOCK

HH 8067

1 1/4" R13

3.32

F - 90S

UPPER D25 SPOOL VALVE TO DISTRIBUTION BLOCK

HH 8112

1 1/4" R13

0.95

F - 90S

LOWER D25 SPOOL VALVE TO TEE BLOCK ON VALVE PLATE

HH 8113

1 1/4" R13

1.2

F - 90S

UPPER D25 SPOOL VALVE TO TEE BLOCK ON VALVE PLATE

NOTE:- WHEN ORDERING HYDRAULIC HOSES, PLEASE QUOTE NUMBER STAMPED ON END OF HOSE

76

Rev2.Iss6

MEGABITE

WIRING DIAGRAM - SOLENOIDS

77

Rev2.Iss6

MEGABITE

WIRING DIAGRAM - ENGINE

78

Rev2.Iss6

Extec Screens & Crushers

Hearthcote Rd
Swadlincote
Derbyshire DE11 9DU
England
Tel: +44 (0) 1283 212121
Fax: +44 (0) 1283 217342

Douglas Siebtechnik GmbH

Am Frauenberg 2
36820 Oberaula
Deutschland
Telefon: +49 (0) 6628 9211-0
Telefax: +49 (0) 6628 9211-11

Extec USA, Inc

PO Box 355
Essington
PA, 19029-0355
Tel: +1 610 521 1448
Tel: 1-800-44SCREEN
Fax: +1 610 521 1863

80