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INTRODUCTION
The key objective of any resource industry project evaluation is
to develop an effective, value-creating business case for the
mining and processing of an in-the-ground asset (the orebody).
During the evaluation of mining opportunities, different mining
and treatment methods are combined and evaluated at different
production rates. This process is intended to identify economic
combinations and ideally the best case or combination that
maximises the value of the asset. The complexity of dealing with
multiple, inter-related attributes, parameters and systems that
affect value, creates a risk that the business case analysis will be
incomplete and the evaluation flawed. In a worst-case situation,
the critical success factor(s) may be missed or incorrectly stated.
1.
2.
2.
2.
RESOURCE MODELS
It is impossible to effectively evaluate a resource project without
understanding the in-the-ground asset to be exploited. This
understanding is typically in the form of a 3D or 2D block model
of the mineralisation. Mining engineers evaluate different
volumes of ore and waste using various heuristic models of
mining methods to determine the economic limits of zones of
TABLE 1
Examples of geometallurgical variables and their importance.
Property
Cu:S
Fe:MgO
RQD
waste is uneconomic.
GEOMETALLURGY
Geometallurgy is a cross-disciplinary approach with the
objective of addressing some of the complexities associated with
determining the value of a resource and therefore if it is
economic to exploit. By integrating geology, mining planning,
operational design, mineral processing and metallurgy,
geometallurgy aims to improve the fundamental understanding
of resource economics.
Geometallurgy is relevant at both feasibility study and
operational phases. A geometallurgical approach to mine
planning and plant design is based on identifying the various
attributes that contribute to the realised value of a resource.
Collectively these attributes constitute material characterisation
and, in addition to traditional attributes such as the grade of the
economic components, include less traditional attributes, for
example:
hardness,
grindability,
grain size,
size distribution curves,
mineral grade, and
presence/absence indicators.
texture,
1.
80.0%
70.0%
Recovery
60.0%
50.0%
40.0%
30.0%
20.0%
10.0%
0.0%
-
0.50
1.00
1.50
2.00
2.50
3.00
3.50
4.00
4.50
Grade (% Cu)
CONCLUSION
Evaluating a resource industry project is a complex task
involving multiple variables and parameters. Recognition of the
most important levers and drivers of project success (and
potentially failure) is vital to delivering sound project evaluation
and business opportunities.
A key area for consideration in many projects is metallurgical
performance. In many instances the relationship between
the underlying characteristics of the mineralisation and the
performance of that mineralisation through various ore treatment
and concentration systems is not properly examined and
modelled. The different nature of geology and the various
engineering disciplines often results in information silos, poor
communication and consequently misunderstanding between
professions. In some cases the level of misunderstanding can be
so great that it causes critical success factors to be missed or
incorrectly stated.
The geometallurgical approach is intended to improve
cross-disciplinary communication and address some of the
underlying complexity involved in project evaluation and
modelling. Geometallurgical technology is immature but holds
great promise should some of the underlying assumptions be
resolved. However, the promise of geometallurgy will only be
realised if the evaluation and planning process is modified to
appropriately integrate the new variables and attributes. This will
require changes to our understanding of ore/waste classification
and value. As well as raw grade estimates, successful
geometallurgical models incorporate spatial estimates of ore
treatment performance parameters such as throughput, recovery
and concentrate quality.
There is no one size fits all solution to creating spatial
estimates and maps of geometallurgical attributes. Each
operation and each material type is unique and needs to be
considered uniquely. Careful consideration must be given to the
design and implementation of sampling and data collection
programs for any value driving attributes included in a spatial
estimate. Most importantly, the support and additivity properties
must be thoroughly thought out. The significance of extreme
values on downstream value processes should also be considered.
Both these considerations should determine the selection of
geostatistical tools.
Failure to properly understand the characteristics of
geometallurgical
attributes
or
recognise
fundamental
geometallurgical value drivers has the potential to seriously
impact on project success. Unless upfront thought is given to
ensure all disciplines understand the basis of the value
proposition, it is possible that the primary input of an evaluation
(the block model) will not only fail to tell you what you need to
know but it may mislead you into believing that crucial aspects
have been adequately analysed or modelled when, in fact, the
data underlying the analysis is flawed.
ACKNOWLEDGEMENTS
FIG 5 - Example impact of above specification talc on a flotation
circuit (courtesy of BHP Billiton Nickel West, Mt Keith Operations,
Wiluna, Western Australia).
The authors wish to thank Geoff Booth from BHP Billiton, Chris
Willows of Rio Tinto and an anonymous peer reviewer for their
constructive reviews of earlier versions of this paper and our
colleagues at Quantitative Group for their help in developing
concepts. While all this assistance is acknowledged, the authors,
of course, take full responsibility for the viewpoints expressed
herein.
REFERENCES
Bieniawski, Z T, 1989, Engineering Rock Mass Classifications (John
Wiley and Sons: New York).
Chiles, J and Delfiner, P, 1999, Geostatistics Modelling Spatial
Uncertainty, 659 p (John Wiley and Sons: New York).