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@A318/A319/A320/A321

AIRCRAFT MAINTENANCE MANUAL

CHAPTER 25 - EQUIPMENT/FURNISHINGS
TABLE OF CONTENTS
REFERENCE
CHAPTER 25
25-00-00
25-00-00 PB 001
25-00-00-12300-A
25-00-00 PB 801

SUBJECT

EQUIPMENT/FURNISHINGS - GENERAL
EQUIPMENT/FURNISHINGS - GENERAL - DESCRIPTION AND
OPERATION
Compartments - Location
EQUIPMENT/FURNISHINGS - GENERAL - REPAIRS

25-00-00-350-011-A

Repair Task Cross Reference Data

25-00-00-330-002-A

Repairs of Non-structural Components (not in the Cargo Compartments)

25-00-00-991-00400-A
25-00-00-991-00500-A
25-00-00-991-00600-A
25-00-00-330-003-A
25-00-00-991-00300-A
25-00-00-340-002-A
25-00-00-991-00100-A
25-00-00-340-007-A
25-00-00-991-01200-A

Filler and Patch Repair Solution


Honeycomb Core Plug and Patch Repair Solution
Debonded Area Repair Solution
Repairs of Surface Damage of Composite Components (not in the Cargo
Compartments)
Three Patches Repair Solution
Repairs of Cabin Polycarbonate (PC) Sheet Components
Single Sheet of PC
Repairs of Cabin Polycarbonate (PC) Composite Components with
Honeycomb Core
Polycarbonate Composite Components

25-10-00
25-10-00 PB 001
25-10-00 PB 801
25-10-00-330-001-A
25-10-00-991-00100-A
25-10-00-330-002-A
25-10-00-991-00200-A
25-10-00-330-003-A
25-10-00-991-00300-A

COCKPIT
COCKPIT - DESCRIPTION AND OPERATION
COCKPIT - REPAIRS
Repair of the Flight-Compartment Ceiling Panels
Flight-Compartment Ceiling Panels
Repair of the Flight-Compartment Side Panels
Flight-Compartment Side Panels
Repair of the Flight-Compartment Rear Panels
Flight-Compartment Rear Panels

25-11-00
25-11-00 PB 001
25-11-00-12900-B

COCKPIT SEATS
COCKPIT SEATS - DESCRIPTION AND OPERATION
Cockpit Seats - Component Location

AES

25-11-00-15500-S

Captain/First Officer Seat - Front View

25-11-00-16300-E

Captain/First Officer Seat - Rear View

25-11-00-17600-L
25-11-00-17800-A
25-11-00-18300-A

Manual Control
Seat - Functional Diagram
Side stick Armrest

T.O.C.

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-11-00-18500-B
25-11-00-18600-B
25-11-00-19200-F
25-11-00-19400-B
25-11-00-19800-B
25-11-00 PB 401
25-11-00-040-001-A
25-11-00-991-00200-A

COCKPIT SEATS - DEACTIVATION/REACTIVATION


Deactivation of the Defective Recline System of the CAPT (F/O) Seat
Defective Recline System of the CAPT (F/O) Seat

25-11-00-440-001-A

Reactivation of the Defective Recline System of the CAPT (F/O) Seat

25-11-00-040-002-A

Deactivation of the Inoperative Adjustment System of the CAPT (F/O)


Seat (Electrical Control)

25-11-00-440-002-A

Reactivation of the Inoperative Adjustment System of the CAPT (F/O)


Seat (Electrical Control)

25-11-00-040-003-A
25-11-00-440-003-A
25-11-00-040-004-A
25-11-00-440-004-A

Deactivation of the Third Occupant Seat


Reactivation of the Third Occupant Seat
Deactivation of the Fourth Occupant Seat
Reactivation of the Fourth Occupant Seat

25-11-00 PB 501
25-11-00-710-001-A
25-11-00 PB 601

COCKPIT SEATS - ADJUSTMENT/TEST


Operational Test of the Captain and First Officer Seats
COCKPIT SEATS - INSPECTION/CHECK

25-11-00-200-001-A

Inspection/Check of the Cockpit Seats

25-11-00-200-002-A

Inspection/Check of the Shoulder Harness and Seat Belt

25-11-41
25-11-41 PB 401
25-11-41-000-001-A
25-11-41-991-00100-A
25-11-41-400-001-A
25-11-41 PB 601
25-11-41-200-001-A
25-11-42
25-11-42 PB 401
25-11-42-000-001-A
25-11-42-991-00100-B
25-11-42-400-001-A
25-11-42 PB 601
25-11-42-200-001-A
25-11-51
25-11-51 PB 401
25-11-51-000-001-A
25-11-51-991-00100-E
25-11-51-991-00200-E

AES

SUBJECT
Safety Harness
Third Occupant Seat
Stowage and Deployment of the Third Occupant Seat
Safety Harness.
Fourth Occupant Seat

SEAT - THIRD OCCUPANT


SEAT - THIRD OCCUPANT - REMOVAL/INSTALLATION
Removal of the Third Occupant Seat
Third Occupant Seat
Installation of the Third Occupant Seat
SEAT - THIRD OCCUPANT - INSPECTION/CHECK
Inspection/Check of the Third Occupant Seat
SEAT - FOURTH OCCUPANT
SEAT - FOURTH OCCUPANT - REMOVAL/INSTALLATION
Removal of the Fourth Occupant Seat
Fourth Occupant Seat
Installation of the Fourth Occupant Seat
SEAT - FOURTH OCCUPANT - INSPECTION/CHECK
Inspection/Check of the Fourth Occupant Seat
SEAT - CAPTAIN/FIRST OFFICER
SEAT - CAPTAIN/FIRST OFFICER - REMOVAL/INSTALLATION
Removal of the Captain/First Officer Seat
Captain Seat
First Officer Seat

T.O.C.

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-11-51-400-001-A
25-11-51 PB 601

SEAT - CAPTAIN/FIRST OFFICER - INSPECTION/CHECK

25-11-51-200-001-A

Inspection/Check of the Captain/First Officer Seat

25-11-51-200-002-A
25-11-51-991-00300-A

Check of Adjustment of Seat Control Cables


Installation of Adjustment Tool

25-11-61
25-11-61 PB 401
25-11-61-000-001-A
25-11-61-991-00100-A
25-11-61-400-001-A
25-11-62
25-11-62 PB 401
25-11-62-000-001-A
25-11-62-991-00100-B
25-11-62-400-001-A
25-11-63
25-11-63 PB 401
25-11-63-000-001-A
25-11-63-991-00100-G
25-11-63-400-001-A
25-11-64
25-11-64 PB 401
25-11-64-000-001-A
25-11-64-991-00100-A
25-11-64-400-001-A
25-11-65
25-11-65 PB 401
25-11-65-000-001-A
25-11-65-991-00100-A
25-11-65-400-001-A
25-11-65-991-00200-A
25-11-65 PB 501
25-11-65-710-001-A
25-11-66

AES

SUBJECT
Installation of the Captain/First Officer Seat

CUSHIONS - SEAT,CAPTAIN/FIRST OFFICER


CUSHIONS - SEAT,CAPTAIN/FIRST OFFICER REMOVAL/INSTALLATION
Removal of the Captain (First Officer) Seat Cushion
Captain (First Officer) Seat Cushion
Installation of the Captain (First Officer) Seat Cushion
SHROUD ASSY - SEAT,CAPTAIN/FIRST OFFICER
SHROUD ASSY - SEAT,CAPTAIN/FIRST OFFICER REMOVAL/INSTALLATION
Removal of the Captain (First Officer) Seat Shroud Assy
Captain (First Officer) Seat Shroud Assy
Installation of the Captain (First Officer) Seat Shroud Assy
SAFETY HARNESS - SEAT, CAPTAIN/ FIRST OFFICER
SAFETY HARNESS - SEAT, CAPTAIN/ FIRST OFFICER REMOVAL/INSTALLATION
Removal of the Captain (First Officer) Seat Harness Assy
Safety Harness
Installation of the Captain (First Officer) Seat Harness Assy
HEADREST - SEAT, CAPTAIN/FIRST OFFICER
HEADREST - SEAT, CAPTAIN/FIRST OFFICER REMOVAL/INSTALLATION
Removal of the Captain (First Officer) Seat-Headrest Assy
Captain (First Officer) Seat-Headrest Assy
Installation of the Captain (First Officer) Seat-Headrest Assy
ARMREST ASSY - SEAT, CAPTAIN/FIRST OFFICER
ARMREST ASSY - SEAT, CAPTAIN/FIRST OFFICER REMOVAL/INSTALLATION
Removal of the Captain (First Officer) Seat Armrest Assy
Captain (First Officer) Seat Armrest Assy
Installation of the Captain (First Officer) Seat Armrest Assy
Adjustment of the Captain (First Officer) Seat Armrest Assy
ARMREST ASSY - SEAT, CAPTAIN/FIRST OFFICER ADJUSTMENT/TEST
Operational Test of the Captain (First Officer) Seat Inboard Armrest-Assy
ARMREST ASSY - ASSIST, CAPTAIN/ FIRST OFFICER SEAT

T.O.C.

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-11-66 PB 401

SUBJECT
ARMREST ASSY - ASSIST, CAPTAIN/ FIRST OFFICER SEAT REMOVAL/INSTALLATION

25-11-66-000-001-A

Removal of the Captain (First Officer) Seat Assist Armrest-Assy

25-11-66-991-00100-A
25-11-66-400-001-A
25-11-66 PB 501
25-11-66-710-001-A
25-11-67
25-11-67 PB 401
25-11-67-000-001-A
25-11-67-991-00100-A
25-11-67-400-001-A
25-11-68
25-11-68 PB 401
25-11-68-000-001-A
25-11-68-991-00100-A
25-11-68-400-001-A
25-11-69
25-11-69 PB 401
25-11-69-000-001-A
25-11-69-991-00100-A
25-11-69-400-001-A
25-13-00
25-13-00 PB 001
25-13-00-11200-A
25-13-00-13000-A
25-13-00 PB 401

Installation of the Captain (First Officer) Seat Assist Armrest-Assy


ARMREST ASSY - ASSIST, CAPTAIN/ FIRST OFFICER SEAT ADJUSTMENT/TEST
Operational Test of the Captain (First Officer) Seat Side Stick ArmrestAssy
LUMBAR REST ASSY - SEAT, CAPTAIN/ FIRST OFFICER
LUMBAR REST ASSY - SEAT, CAPTAIN/ FIRST OFFICER REMOVAL/INSTALLATION
Removal of the Captain (First Officer) Seat Lumbar-Rest
Captain (First Officer) Seat Lumbar-Rest
Installation of the Captain (First Officer) Seat Lumbar-Rest
CYLINDER ASSY - SEAT CAPTAIN/FIRST OFFICER
CYLINDER ASSY - SEAT CAPTAIN/FIRST OFFICER REMOVAL/INSTALLATION
Removal of the Captain (First Officer) Seat Cylinder Assy
Captain (First Officer) Seat Cylinder Assy
Installation of the Captain (First Officer) Seat Cylinder Assy
ACCESSORIES - CAPTAIN/FIRST OFFICER SEAT PAN AND BASE
ACCESSORIES - CAPTAIN/FIRST OFFICER SEAT PAN AND BASE REMOVAL/INSTALLATION
Removal of the Captain (First Officer) Seat Pan and Base Accessories
Captain (First Officer) Seat Pan and Base Accessories
Installation of the Captain (First Officer) Seat Pan and Base Accessories
LINING AND FURNISHINGS
LINING AND FURNISHINGS - DESCRIPTION AND OPERATION
Cockpit Lining and Furnishings
Cockpit Carpet Installation
LINING AND FURNISHINGS - DEACTIVATION/REACTIVATION

25-13-00-040-001-A

Deactivation of the Captain and/or First Officer Sliding-Tables

25-13-00-440-001-A

Reactivation of the Captain and/or First Officer Sliding-Tables

25-13-00-040-002-A

Deactivation of the Captain and/or First Officer Retractable Foot-Rests

25-13-00-440-002-A

Reactivation of the Captain and/or First Officer Retractable Foot-Rests

25-13-00 PB 701
25-13-00-100-001-A
25-13-00-370-001-A
25-13-11

AES

Captain (First Officer) Seat Assist Armrest Assy

LINING AND FURNISHINGS - CLEANING/PAINTING


Cleaning of Foam Plastic (Polyurethane) Parts
Painting of the Internal Cockpit Surfaces
SUNVISOR - WINDSHIELD

T.O.C.

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-13-11 PB 401
25-13-11-000-001-A
25-13-11-991-00100-B
25-13-11-400-001-A
25-13-14
25-13-14 PB 201
25-13-14-820-001-A
25-13-14-991-01000-A
25-13-14 PB 401
25-13-14-000-001-A
25-13-14-991-00100-A
25-13-14-400-001-A
25-13-14-000-002-A
25-13-14-991-00200-A
25-13-14-400-002-A
25-13-14-000-003-A
25-13-14-991-00300-C
25-13-14-400-003-A
25-13-14-000-005-A
25-13-14-991-00900-B
25-13-14-400-005-A
25-13-14 PB 601
25-13-14-200-002-A
25-13-14-991-00600-A
25-13-41
25-13-41 PB 401
25-13-41-000-001-A
25-13-41-991-00100-A
25-13-41-400-001-A
25-13-41-000-002-A
25-13-41-991-00200-A

Removal of the Windshield Sunvisor


Windshield Sunvisor
Installation of the Windshield Sunvisor
FOOT REST AND SLIDING TABLE ASSEMBLY
FOOT REST AND SLIDING TABLE ASSEMBLY - MAINTENANCE
PRACTICES
Adjustment of the Cockpit Table
Adjustment of the Cockpit Table
FOOT REST AND SLIDING TABLE ASSEMBLY REMOVAL/INSTALLATION
Removal of the Foot Rest and Sliding Table Assembly
Foot Rest and Sliding Table Assembly.
Installation of the Foot Rest and Sliding Table Assembly
Removal of the Sliding Table
Sliding Table.
Installation of the Sliding Table
Removal of the Actuator on the Foot Rest Assembly
Actuator on the Foot Rest and Sliding Table Assembly
Installation of the Actuator on the Foot Rest Assembly
Removal of the Captain and First-Officer Retractable Foot-Rests
Captain and First-Officer Retractable Foot-Rests
Installation of the Captain and First-Officer Retractable Foot-Rests
FOOT REST AND SLIDING TABLE ASSEMBLY - INSPECTION/CHECK
Visual Inspection of the Foot Rest Actuator
Visual Inspection of the Foot Rest Actuator
LINING PANELS
LINING PANELS - REMOVAL/INSTALLATION
Removal of the Ceiling Panels
Ceiling Panels
Installation of the Ceiling Panels
Removal of the Sidewall Panels
Sidewall Panels (211EW, 212EW, 211FW, 212FW, 211DW, 212DW)

25-13-41-991-00300-A

Sidewall Panels (211AW, 212AW, 211BW, 212BW)

25-13-41-991-00400-A
25-13-41-991-00500-A

Sidewall Panel 211LW


Sidewall Panels (212HW, 212JW)

25-13-41-991-00600-A
25-13-41-400-002-A
25-13-42
25-13-42 PB 401
25-13-42-000-001-A
25-13-42-991-00100-A
25-13-42-400-001-A

AES

SUBJECT
SUNVISOR - WINDSHIELD - REMOVAL/INSTALLATION

Sidewall Panel 212KW


Installation of the Sidewall Panels
ROLLER BLIND - SLIDING WINDOW
ROLLER BLIND - SLIDING WINDOW - REMOVAL/INSTALLATION
Removal of the Sliding Window Roller-Blind
Sliding Window Roller-Blind
Installation of the Sliding Window Roller-Blind

T.O.C.

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-13-43
25-13-43 PB 401

SUBJECT
ROLLER BLIND - FIXED WINDOW
ROLLER BLIND - FIXED WINDOW - REMOVAL/INSTALLATION

25-13-43-000-001-A
25-13-43-991-00100-A
25-13-43-400-001-A
25-13-44
25-13-44 PB 401

Removal of the Fixed Window Roller-Blind


Fixed Window Roller-Blind
Installation of the Fixed Window Roller-Blind
CARPET - COCKPIT
CARPET - COCKPIT - REMOVAL/INSTALLATION

25-13-44-000-001-A
25-13-44-991-00200-A
25-13-44-991-00100-A
25-13-44-400-001-A

Removal of the Cockpit Textile Floor Covering (Carpet)


Case Stops
Textile Floor Covering
Installation of the Cockpit Textile Floor Covering (Carpet)

25-13-45
25-13-45 PB 401

COCKPIT CENTER PEDESTAL FOAM PANELS


COCKPIT CENTER PEDESTAL FOAM PANELS REMOVAL/INSTALLATION

25-13-45-000-001-A
25-13-45-991-00100-A
25-13-45-991-00200-A
25-13-45-400-001-A
25-13-46
25-13-46 PB 401

Removal of the Foam Panels


Left Foam Panel
Right Foam Panel
Installation of the Foam Panels
COAT STOWAGE
COAT STOWAGE - REMOVAL/INSTALLATION

25-13-46-000-001-A
25-13-46-991-00100-A
25-13-46-400-001-A

Removal of the Coat Stowage


Coat Stowage
Installation of the Coat Stowage

25-14-00
25-14-00 PB 001
25-14-00-12300-A
25-14-00-13800-A

COCKPIT EQUIPMENT RACKS


COCKPIT EQUIPMENT RACKS - DESCRIPTION AND OPERATION
Rear Panel 120VU - Component Location
Rear Panel 120VU

25-20-00
25-20-00 PB 001
25-20-00-14000-BI

PASSENGER COMPARTMENT
PASSENGER COMPARTMENT - DESCRIPTION AND OPERATION
Cabin Layout VX1

25-20-00-14000-IO
25-20-00 PB 401

PASSENGER COMPARTMENT - DEACTIVATION/REACTIVATION

25-20-00-040-001-A

Deactivation of Overhead Stowage Bin(s)/Cabin and Galley Storage


Compartment

25-20-00-440-001-A

Reactivation of Overhead Stowage Bin(s)/Cabin and Galley Storage


Compartment

25-20-00 PB 701
25-20-00-370-001-A
25-20-00-991-00100-B

AES

Cabin Layout - AES02/VX02 (Aerolineas de Columbia)

PASSENGER COMPARTMENT - CLEANING/PAINTING


Refurbishment of the Handrail, Interiors and the Doors of the Overhead
Stowage Compartments
Component Location

T.O.C.

Page 6
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-20-00-370-002-A
25-20-00-370-003-A
25-20-00-370-004-A
25-20-00-370-005-A
25-20-00 PB 801
25-20-00-350-001-A
25-20-00-991-00200-A
25-20-00-350-003-A
25-20-00-991-00300-A
25-20-00-991-00400-A
25-20-00-991-00500-A

Refurbishment of the Partition and the Door/Doorframe Panel


PASSENGER COMPARTMENT - REPAIRS
Repair of Insert Nut Attachments in Components with Honeycomb Core
Metal Inserts in Honeycomb Core Panel
Repair of the Non-Textile Floor Covering (NTF)
Example of Silicone NTF Repair
NTF Information
Welded Joint Repair

25-20-00-350-004-A

Repair of the Moisture Barrier Foil (MYLAR)

25-20-00-350-005-A
25-20-00-991-00600-A
25-20-00-340-002-A

Replacement of the Aluminum Profile on the Lower Sidewall-Panel


Aluminum Profile
Repair of an Overhead Stowage Compartment (OHSC)

25-20-00-991-00700-A
25-20-00-991-00800-A
25-20-00-991-00900-A
25-20-00-991-01000-A
25-20-00-991-01100-A

Seal - OHSC
Bottom Panel - OHSC
Handrail - OHSC
Handrail Attachment - OHSC
Partition/Stiffener - OHSC

25-20-00-370-006-A

Repair of the Paint Coat on Components

25-20-00-340-003-A

Repair/Replacement of Decor Foil

25-20-00-340-004-A
25-20-00-340-005-A
25-20-00-991-01200-A
25-20-00-991-01300-A
25-20-00-991-01400-A

Repair of
Repair of
Type 2
Type 3
Type 4

25-21-00
25-21-00 PB 001
25-21-00-12900-IY
25-21-00-13100-E
25-21-00-15300-BK
25-21-00-15400-A
25-21-00-15400-AV
25-21-00-17600-D
25-21-00 PB 501
25-21-00-710-002-A

AES

SUBJECT
Refurbishment of the Cabin Sidewall Panel, Cabin Ceiling Panel, Cove
Light Panel and the Passenger Service Unit Panel
Refurbishment of the Lavatory Wall and Lavatory Interior Parts
Refurbishment of the Exit Ceiling and the Overwing Emergency
Exit/Hatch Cover

the Vacuum-Cleaner Outlet Door


Sidewall Linings and Ceiling Panels
Damage
Damage
Damage

PASSENGER COMPARTMENT SEATS


PASSENGER COMPARTMENT SEATS - DESCRIPTION AND
OPERATION
Seat Layout Component Location - AES02/VX02 (Aerolineas de
Columbia)
PED Power Supply - Component Location
Seat Description - Business Class - Example
Economy-Class Seats - Example
Seat Description - Tourist Class - Example
PED Power Supply - Schematic
PASSENGER COMPARTMENT SEATS - ADJUSTMENT/TEST
Operational Test of the In-Seat Power-Supply System (PED Power
Supply)

T.O.C.

Page 7
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-21-00 PB 601
25-21-00-210-001-A
25-21-00-210-002-A
25-21-34
25-21-34 PB 401
25-21-34-000-001-A
25-21-34-991-00100-E
25-21-34-400-001-A

SUBJECT
PASSENGER COMPARTMENT SEATS - INSPECTION/CHECK
Detailed Inspection of Seat to Floor Attachment and General Visual
Inspection of Seats Structure
Detailed Visual Inspection of Seat Belts Attachment, Seat Belts and Locks
Check of Locks
MASTER CONTROL UNIT - SEAT POWER SUPPLY
MASTER CONTROL UNIT - SEAT POWER SUPPLY REMOVAL/INSTALLATION
Removal of the Master Control Unit (MCU)
Master Control Unit (MCU)
Installation of the Master Control Unit (MCU)

25-21-41
25-21-41 PB 401

SEAT - PASSENGER
SEAT - PASSENGER - REMOVAL/INSTALLATION

25-21-41-000-001-A
25-21-41-991-00200-A
25-21-41-991-00600-S
25-21-41-991-00600-AH
25-21-41-400-001-A
25-21-41-991-01700-A
25-21-42
25-21-42 PB 401

Removal of the Passenger Seats


Passenger Seats - Electrical Connections
Passenger Seats
Passenger Seats
Installation of the Passenger Seats
Front Stud - Installation Limits
SEAT - PASSENGER, DOUBLE
SEAT ASSEMBLY COMPONENTS - REMOVAL/INSTALLATION

25-21-42-000-001-A
25-21-42-991-00100-A
25-21-42-400-001-A
25-22-00
25-22-00 PB 001
25-22-00-17800-A
25-22-00-17900-A
25-22-00-18000-A
25-22-00-18100-A
25-22-00-18400-A

Removal of the In-Seat Power-Supply Unit


PED Power Unit (Converter)
Installation of the In-Seat Power-Supply Unit
CABIN ATTENDANT SEATS
CABIN ATTENDANT SEATS - DESCRIPTION AND OPERATION
Cabin Attendant Seat, Free Standing
Cabin Attendant Seat, Wall Mounted
Cabin Attendant Seat, Swivel
Restraint System
Restraint System

25-22-00 PB 401

CABIN ATTENDANT SEATS - DEACTIVATION/REACTIVATION

25-22-00-040-001-A
25-22-00-440-001-A
25-22-00 PB 601

Deactivation of a Defective Cabin Attendant Seat


Reactivation of a Defective Cabin Attendant Seat
CABIN ATTENDANT SEATS - INSPECTION/CHECK

25-22-00-210-001-A
25-22-00-210-002-A
25-22-00-991-00100-A
25-22-41

AES

Detailed Inspection of Seat Attachment and General Visual Inspection of


Seat Structure
Detailed Inspection of Seat Belt Attachment, Seat Belt and Lock. Check
of Lock
Seat-Belt Webbing Life
SEAT - CABIN ATTENDANT, WALL MOUNTED

T.O.C.

Page 8
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-22-41 PB 401
25-22-41-000-001-A
25-22-41-991-00100-A
25-22-41-400-001-A
25-22-41-000-002-A
25-22-41-991-00300-A
25-22-41-991-00400-A
25-22-41-400-002-A
25-22-42
25-22-42 PB 401
25-22-42-000-001-A
25-22-42-991-00100-A

Removal of the Wall-Mounted Cabin-Attendant Seats


Wall-Mounted Single Cabin Attendant-Seat
Installation of the Wall-Mounted Cabin-Attendant Seats
Removal of the Restraint System
Restraint System with the Inertia Reel(s)
Restraint System
Installation of the Restraint System
SEAT - CABIN ATTENDANT FREE STANDING
SEAT - CABIN ATTENDANT FREE STANDING REMOVAL/INSTALLATION
Removal of the Free-Standing Cabin-Attendant Seat(s)
Free-Standing Cabin-Attendant Seat

25-22-42-400-001-A

Installation of the Free-Standing Cabin-Attendant Seat(s)

25-22-42-000-003-A

Removal of the Restraint System

25-22-42-991-00500-A
25-22-42-991-00600-A
25-22-42-400-003-A
25-22-43
25-22-43 PB 401
25-22-43-000-001-A
25-22-43-991-00100-A
25-22-43-400-001-A
25-22-43-000-005-A
25-22-43-991-00700-A
25-22-43-400-004-A
25-22-43-960-001-A
25-22-43-991-00800-A
25-23-00
25-23-00 PB 001
25-23-00-12300-A
25-23-00-12400-B

AES

SUBJECT
SEAT - CABIN ATTENDANT, WALL MOUNTED REMOVAL/INSTALLATION

Restraint System with the Inertia Reel(s)


Restraint System
Installation of the Restraint System
SEAT - CABIN ATTENDANT SWIVEL
SEAT - CABIN ATTENDANT SWIVEL - REMOVAL/INSTALLATION
Removal of the Cabin Attendant Swivel-Seat
Cabin Attendant Swivel-Seat
Installation of the Cabin Attendant Swivel-Seat
Removal of the Restraint System
Restraint System
Installation of the Restraint System
Replacement of the Wall Mounted Head Padding
Head Padding
LININGS AND FURNISHINGS
LININGS AND FURNISHINGS - DESCRIPTION AND OPERATION
Panels - Component Locations
Linings/Panels - Component Locations

25-23-00-14700-A
25-23-00-14800-A
25-23-00-14900-A
25-23-00-15000-A
25-23-00-15100-A
25-23-00-15200-A

Ceiling Panels - Cabin Area


Ceiling Panels - FWD Utility Area
Ceiling Panels - AFT Utility Area
Cove-Light Panels
Upper Sidewall Panels
Lower sidewall panels

25-23-00-15300-A

Linings - FWD Passenger/Crew Door Linings

25-23-00-15400-A

Linings - AFT Passenger/Crew Door Linings

T.O.C.

Page 9
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-23-00-15500-A

SUBJECT
Linings - FWD Passenger/Crew Door Frame-Linings

25-23-00-15600-A
25-23-00-15700-A
25-23-41
25-23-41 PB 401

Linings - AFT Passenger/Crew Door Frame-Linings


Lining - Emergency-Exit-Hatch Lining
PANELS - CEILING
PANELS - CEILING - REMOVAL/INSTALLATION

25-23-41-000-001-A
25-23-41-991-00100-A
25-23-41-400-001-A
25-23-42
25-23-42 PB 401

Removal of the Ceiling Panels


Ceiling Panels
Installation of the Ceiling Panels
PANELS - CEILING UTILITY AREA
PANELS - CEILING UTILITY AREA - REMOVAL/INSTALLATION

25-23-42-000-001-A
25-23-42-991-00100-B
25-23-42-000-002-A
25-23-42-991-00500-A
25-23-42-400-001-A
25-23-42-400-002-A
25-23-42-960-001-A
25-23-42-991-00700-A
25-23-43
25-23-43 PB 401

Removal of the Ceiling Panels - Forward Utility Area


Ceiling Panels Forward Utility Area
Removal of the Ceiling Panels - Aft Utility Area
Ceiling Panels AFT Utility Area
Installation of the Ceiling Panels - Forward Utility Area
Installation of the Ceiling Panels - Aft Utility Area
Replacement of the Entry Light Cover
Entry Cover
PANELS - UPPER SIDEWALL
PANELS - UPPER SIDEWALL - REMOVAL/INSTALLATION

25-23-43-000-001-A
25-23-43-991-00100-A
25-23-43-991-00400-A
25-23-43-991-00700-A
25-23-43-991-00800-A
25-23-43-400-001-A
25-23-43-991-00500-A
25-23-43-000-002-A
25-23-43-991-01300-A
25-23-43-400-002-A
25-23-44
25-23-44 PB 401

Panel 3-Frame - Identification Marking


Removal of the Blinds on the Sidewall Panel(s)
Blinds on the Sidewall Panel(s)
Installation of the Blinds on the Sidewall Panel(s)
PANELS - LOWER SIDEWALL
PANELS - LOWER SIDEWALL - REMOVAL/INSTALLATION

25-23-44-000-001-A

Removal of the Lower Sidewall-Panels (Dado Panels)

25-23-44-991-00100-A
25-23-44-400-001-A

Lower Sidewall Panels - Installation


Installation of the Lower Sidewall-Panels (Dado Panels)

25-23-44 PB 601
25-23-44-210-001-A
25-23-44-991-00300-A
25-23-45
25-23-45 PB 401
25-23-45-000-005-A

AES

Removal of the Upper Sidewall Panel(s)


Panel 3-Frame
Panel 2-Frame with a Seal
Panel 3-Frame End
Panel 2-Frame Filler
Installation of the Upper Sidewall Panel(s)

PANELS - LOWER SIDEWALL - INSPECTION/CHECK


Detailed Visual Inspection of the Lower Sidewall Panel and of the Area
Behind the Lower Sidewall Panel for Foreign Material Accumulation.
Lower Sidewall Panels
LINING - DOOR FRAME
LINING - DOOR FRAME - REMOVAL/INSTALLATION
Removal of the Door Frame Linings at the Left FWD Passenger/Crew
Door

T.O.C.

Page 10
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-23-45-991-00600-B
25-23-45-400-006-A
25-23-45-000-002-A
25-23-45-991-00300-B
25-23-45-400-007-A
25-23-45-000-003-A
25-23-45-991-00400-B
25-23-45-400-008-A
25-23-45-000-004-A
25-23-45-991-00500-B
25-23-45-400-005-A
25-23-45-960-802-A
25-23-45-991-01500-A
25-23-46
25-23-46 PB 401
25-23-46-000-001-A
25-23-46-991-00100-A
25-23-46-000-003-A
25-23-46-991-00500-A

Installation of the Door Frame Linings at the Left FWD Passenger/Crew


Door
Removal of the Door Frame Linings at the Right FWD Passenger/Crew
Door
Door Frame Linings at the FWD Passenger/Crew Door, right Side
Installation of the Door Frame Linings at the Right FWD Passenger/Crew
Door
Removal of the Door Frame Linings at the Left AFT Passenger/Crew
Door
Door Frame Linings at the AFT Passenger/Crew Door, left Side
Installation of the Door Frame Linings at the Left AFT Passenger/Crew
Door
Removal of the Door Frame Linings at the Right AFT Passenger/Crew
Door
Door Frame Linings at the AFT Passenger/Crew Door, right Side.
Installation of the Door Frame Linings at the Right AFT Passenger/Crew
Door
Replacement of the Flap of the Vacuum Cleaner Socket
Flap of the Vacuum Cleaner Socket
LINING - DOOR
LINING - DOOR - REMOVAL/INSTALLATION
Removal of the Door Linings at the FWD Passenger/Crew Doors
Door Linings - FWD Passenger/Crew Doors
Removal of the Blinds on the Passenger/Crew Doors
Blinds on the Passenger/Crew Doors

25-23-46-400-003-A

Installation of the Blinds on the Passenger/Crew Doors

25-23-46-400-001-A

Installation of the Door Linings at the FWD Passenger/Crew Doors

25-23-46-000-002-A

Removal of the Door Linings at the AFT Passenger/Crew Doors

25-23-46-991-00200-A
25-23-46-400-002-A
25-23-47
25-23-47 PB 401

Door Linings - AFT Passenger/Crew Doors


Installation of the Door Linings at the AFT Passenger/Crew Doors
LINING - EMERGENCY EXIT
LINING - EMERGENCY EXIT - REMOVAL/INSTALLATION

25-23-47-000-001-A
25-23-47-991-00100-A
25-23-47-400-001-A
25-23-47-991-01700-B

Removal of the Lining from the Emergency Exit Hatches


Lining - Emergency Exit Hatch
Installation of the Lining on the Emergency Exit Hatches
Cover Flap

25-23-47-000-002-A

Removal of the Upper Sidewall Panel Assy 241LW, (242LW), 241CW,


(242CW) and 241FW, (242FW)

25-23-47-991-00200-A
25-23-47-400-002-A
25-23-48

AES

SUBJECT
Door Frame Linings at the FWD Passenger/Crew Door, left Side

Upper Sidewall Panel Assy 241CW (241CW) and 241LW (241LW)


Installation of the Upper Sidewall Panel Assy 241LW, (242LW), 241CW,
(242CW) and 241FW, (242FW)
PANEL - COVE LIGHT

T.O.C.

Page 11
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-23-48 PB 401
25-23-48-000-001-A
25-23-48-991-00100-A
25-23-48-400-001-A
25-23-48-960-001-A
25-23-48-991-00200-A
25-24-00
25-24-00 PB 001
25-24-00-12700-A
25-24-00-12800-A
25-24-00 PB 501

Removal of the Cove Light Panels


Cove Light Panels
Installation of the Cove Light Panels
Replacement of the Light Screen
Light Screen
OVERHEAD STOWAGE COMPARTMENTS
OVERHEAD STOWAGE COMPARTMENTS - DESCRIPTION AND
OPERATION
Overhead Stowage Compartments - Component Location
Overhead Stowage Compartment
OVERHEAD STOWAGE COMPARTMENTS - ADJUSTMENT/TEST

25-24-00-710-001-A
25-24-00-991-00100-A

Adjustment of the Overhead Stowage-Compartment Doors


Adjustment of the Overhead Stowage-Compartment Doors

25-24-00-710-002-A

Adjustment of the Overhead Stowage-Compartment (OHSC)

25-24-00-991-00200-A
25-24-41
25-24-41 PB 401
25-24-41-000-001-A
25-24-41-991-00100-A

Adjustment of the Overhead Stowage-Compartment (OHSC)


COMPARTMENT - SIDEWALL OVERHEAD STOWAGE
COMPARTMENT - SIDEWALL OVERHEAD STOWAGE REMOVAL/INSTALLATION
Removal of the Overhead Stowage Compartments
2, 3 and 4-Frame Stowage Compartments

25-24-41-991-00500-A

Cabin Temperature Sensor Casing - Removal/Installation

25-24-41-991-01200-A

1-Frame Stowage Compartments/Spacer Bins

25-24-41-991-01300-A

Spacer Bin at FR38/FR39

25-24-41-400-001-A
25-24-41-000-002-A
25-24-41-991-01500-A
25-24-41-400-002-A
25-24-41-000-004-A
25-24-41-991-01600-A
25-24-41-991-01700-A
25-24-41-400-003-A
25-24-41-960-001-A
25-24-41-991-01900-A
25-25-00
25-25-00 PB 001
25-25-00-12300-A

AES

SUBJECT
PANEL - COVE LIGHT - REMOVAL/INSTALLATION

Installation of the Overhead Stowage Compartments


Removal of the Door of the Overhead Stowage-Compartment
Door - Overhead Stowage-Compartment
Installation of the Door of the Overhead Stowage-Compartment
Removal of the Latch Assembly of the Overhead Stowage-Compartment
Door
Latch Assembly - Overhead Stowage-Compartment Door
Latch Assembly - Spacer
Installation of the Latch Assembly of the Overhead Stowage-Compartment
Door
Replacement of the Handrail
Handrail
PASSENGER SERVICE INFORMATION UNITS (PSIU)
PASSENGER SERVICE INFORMATION UNITS (PSIU) - DESCRIPTION
AND OPERATION
Passenger Service/Information Unit (PSIU) - Component Location

T.O.C.

Page 12
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-25-00-12400-A

SUBJECT
Fresh Air Outlet Panel (PSU) - Component Location

25-25-00-12500-A

Reading Light Panel (PSU) - Component Location

25-25-00-12600-A

Class Divider Assy - Component Location

25-25-11
25-25-11 PB 401
25-25-11-000-001-A
25-25-11-991-00100-A
25-25-11-400-001-A

PASSENGER SERVICE/INFORMATION UNIT (PSIU)


PASSENGER SERVICE/INFORMATION UNIT (PSIU) REMOVAL/INSTALLATION
Removal of the Filler Panel(s) of the Passenger Service/Information
Unit(s) (PSIU)
Filler Panel
Installation of the Filler Panel(s) of the Passenger Service/Information
Unit(s) (PSIU)

25-26-00
25-26-00 PB 001
25-26-00-12300-A
25-26-41
25-26-41 PB 401

CURTAINS AND PARTITIONS


CURTAINS AND PARTITIONS - DESCRIPTION AND OPERATION
Dividers - Component Location
CURTAINS
CURTAINS - REMOVAL/INSTALLATION

25-26-41-000-001-A
25-26-41-991-00100-AS
25-26-41-400-001-A
25-26-41-000-003-A
25-26-41-991-00300-M
25-26-41-400-003-A
25-26-41-000-013-A
25-26-41-991-01600-A
25-26-41-400-013-A
25-26-42
25-26-42 PB 401

Removal of the Forward Curtain Rail


Forward Cabin Divider
Installation of the Forward Curtain Rail
Removal of the Aft Curtain Rail
Aft Utility-Area Divider
Installation of the Aft Curtain Rail
Removal of the Curtains
Curtains
Installation of the Curtains
PARTITIONS
PARTITIONS - REMOVAL/INSTALLATION

25-26-42-000-005-A

Removal of a Partition (Zone 230)

25-26-42-991-00500-S
25-26-42-400-005-A

Class-Divider Partition
Installation of a Partition (Zone 230)

25-26-43
25-26-43 PB 401
25-26-43-000-004-A
25-26-43-991-00400-A
25-26-43-400-004-A
25-26-43-991-01200-A
25-27-00
25-27-00 PB 001
25-27-00-13200-BE
25-27-15
25-27-15 PB 401

AES

DIVIDER - CLASS
DIVIDER - CLASS - REMOVAL/INSTALLATION
Removal of the Center Class Divider
Center Class Divider
Installation of the Center Class Divider
Center Class Divider - Assembly
ANCILLARY EQUIPMENT
ANCILLARY EQUIPMENT - DESCRIPTION AND OPERATION
Stowages - Component Location
STOWAGE - EMERGENCY EQUIPMENT L AND R
STOWAGE - EMERGENCY EQUIPMENT L AND R REMOVAL/INSTALLATION

T.O.C.

Page 13
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-27-15-000-001-A
25-27-15-991-00300-B
25-27-15-400-001-A
25-27-44
25-27-44 PB 401

SUBJECT
Removal of an Emergency Equipment Stowage
Emergency Equipment Stowage
Installation of an Emergency Equipment Stowage
STOWAGE
STOWAGE - REMOVAL/INSTALLATION

25-27-44-000-002-A

Removal of a Stowage FWD LH (Zone 231)

25-27-44-991-00100-CA
25-27-44-400-002-A

Installation of a Stowage FWD LH (Zone 231)

25-27-44-000-003-A

Removal of a Stowage FWD RH (Zone 232)

25-27-44-400-003-A

Installation of a Stowage FWD RH (Zone 232)

25-27-46
25-27-46 PB 401
25-27-46-000-001-A
25-27-46-991-00100-P
25-27-46-400-001-A
25-28-00
25-28-00 PB 001
25-28-00-12300-A
25-28-00-13700-A
25-28-41
25-28-41 PB 401
25-28-41-000-001-A
25-28-41-991-00100-A
25-28-41-400-001-A
25-28-41-991-00200-A
25-28-41-991-00300-A
25-28-42
25-28-42 PB 401
25-28-42-000-001-A

DOG HOUSE
DOG HOUSE - REMOVAL/INSTALLATION
Removal of a Doghouse
Doghouse
Installation of a Doghouse
FLOOR COVERING
FLOOR COVERING - DESCRIPTION AND OPERATION
General Arrangement of the Floor Covering
Example of the Cabin Floor Covering
COVERING - FLOOR, TEXTILE
COVERING - FLOOR, TEXTILE - REMOVAL/INSTALLATION
Removal of the Textile Floor-Covering
Textile Floor-Covering (TF)
Installation of the Textile Floor-Covering
Floor Panel Protection Tape
Installation of Double-Sided Adhesive Tape
COVERING - FLOOR NON TEXTILE
COVERING - FLOOR NON TEXTILE - REMOVAL/INSTALLATION
Removal of the Non-Textile Floor Covering (NTF)

25-28-42-991-00100-A

Non-Textile Floor-Covering (NTF) - WULFMEYER Processed

25-28-42-991-00100-E

Non-Textile Floor-Covering (NTF) - WULFMEYER Processed

25-28-42-991-00600-A
25-28-42-991-00600-E

Nontextile Floor Covering - NTF and GFRP Installation


Nontextile Floor Covering - NTF and GFRP Installation

25-28-42-400-001-A
25-28-42-991-02300-A

Installation of the Non-Textile Floor Covering (NTF)


Alternative and approved NTF

25-28-42-000-005-A

Removal of NTF (Welding Procedure)

25-28-42-991-01100-A

Non-Textile Floor Covering (NTF) - WULFMEYER Processed

25-28-42-991-01200-A

Non-Textile Floor Covering (NTF) - Conventional Processed

25-28-42-400-004-A
25-28-42-991-01300-A

AES

Stowage

Installation of NTF (Welding Procedure)


Non-Textile Floor-Covering (NTF) - Welding Procedure

T.O.C.

Page 14
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-28-42-960-001-A
25-28-42-991-02200-A
25-28-43
25-28-43 PB 401
25-28-43-000-001-A
25-28-43-991-00100-A
25-28-43-400-001-A
25-29-00
25-29-00 PB 001
25-29-00-12400-A
25-29-00-16600-A
25-29-00 PB 501

SUBJECT
Replacement of the Non-Textile Floor Covering (NTF) in the Lavatories
Non-Textile Floor Covering (NTF) in the Lavatories
PROTECTION - FLOOR, MOISTURE BARRIER FOIL
PROTECTION - FLOOR, MOISTURE BARRIER FOIL REMOVAL/INSTALLATION
Removal of Moisture Barrier Foil (MYLAR)
Installation of Moisture Barrier Foil (MYLAR)
Installation of Moisture Barrier Foil (MYLAR)
ELECTRICAL SERVICE SUPPLY
ELECTRICAL SERVICE SUPPLY - DESCRIPTION AND OPERATION
Sockets for Vacuum Cleaner
Vacuum Cleaner Sockets - Power Supply
ELECTRICAL SERVICE SUPPLY - ADJUSTMENT/TEST

25-29-00-710-001-A

Operational Test of the Electrical Service Supply System

25-30-00
25-30-00 PB 001
25-30-00-12300-A
25-30-00 PB 301
25-30-00-920-001-A
25-30-00-991-00500-A

BUFFET AND GALLEY


BUFFET AND GALLEY - DESCRIPTION AND OPERATION
Galley Locations
BUFFET AND GALLEY - SERVICING
Discard the Galley Air-Extraction Filter Elements
Galley Air-Filter Element

25-30-00-960-001-A
25-30-00-991-00600-A

Replacement of the Galley Water-Filter Elements (if installed)


Galley Water Filter

25-30-00 PB 601

BUFFET AND GALLEY - INSPECTION/CHECK

25-30-00-210-001-A
25-30-00-991-00100-AX
25-30-00 PB 801
25-30-00-340-001-A

Detailed Visual Inspection of the Galley Attachment Points


Attachment Points of the FWD Galley
BUFFET AND GALLEY - REPAIRS
Repair of Linings, Decor Panels and Equipment

25-31-00
25-31-00 PB 001
25-31-00-12300-A
25-31-00-15200-AB
25-31-00-18300-A
25-31-41
25-31-41 PB 401
25-31-41-000-001-A
25-31-41-991-03800-U
25-31-41-991-01400-AR
25-31-41-991-01800-X
25-31-41-991-01900-Y

AES

FORWARD GALLEY
FORWARD GALLEY - DESCRIPTION AND OPERATION
Forward Galley Location
Galley Power Supply - General
Galley Installation - Example
GALLEY UNIT
GALLEY UNIT - REMOVAL/INSTALLATION
Removal of the Forward Galley Unit
Electrical Connections - G1
Galley Supply Connections
Upper Attachment - G1
Lower Attachment - G1

T.O.C.

Page 15
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-31-41-991-05200-A
25-31-41-991-05300-B
25-31-41-991-02000-A0
25-31-41-400-001-A
25-33-00
25-33-00 PB 001
25-33-00-12300-A
25-33-00-15200-H
25-33-00-18200-A
25-33-41
25-33-41 PB 401
25-33-41-000-002-A
25-33-41-991-02200-U
25-33-41-991-00600-AV
25-33-41-991-01200-X
25-33-41-991-01300-Y
25-33-41-991-03200-B
25-33-41-991-01400-Z
25-33-41-400-002-A
25-35-00
25-35-00 PB 001
25-35-00-14000-A
25-35-00 PB 201
25-35-00-010-001-A
25-35-00-410-001-A
25-35-00 PB 401
25-35-00-040-001-A
25-35-00-991-00100-A
25-35-00-440-001-A
25-35-00 PB 501

SUBJECT
Splitline - Electrical Connections
Splitline - Supply Connections
Splitline Connections - G1
Installation of the Forward Galley Unit
AFT GALLEY
AFT GALLEY - DESCRIPTION AND OPERATION
Aft Galley Locations
Galley Power Supply General
Galley Installation - Example
GALLEY UNIT
GALLEY UNIT - REMOVAL/INSTALLATION
Removal of the Aft Galley Unit
Electrical connections - G5
Supply Connections - G5
Upper Attachment - G5
Lower Attachment - G5
Splitline - Supply Connections
Splitline Connections - G5
Installation of the Aft Galley Unit
GALLEY EQUIPMENT
GALLEY EQUIPMENT - DESCRIPTION AND OPERATION
Example of Galley Equipment
GALLEY EQUIPMENT - MAINTENANCE PRACTICES
Removal of the Galley Equipment
Installation of the Galley Equipment
GALLEY EQUIPMENT - DEACTIVATION/REACTIVATION
Deactivation of the Galley-Waste-Compartment Flapper-Door
Galley-Waste-Compartment Flapper-Door
Reactivation of the Galley-Waste-Compartment Flapper-Door
GALLEY EQUIPMENT - ADJUSTMENT/TEST

25-35-00-710-013-A
25-35-00-710-016-A
25-35-15
25-35-15 PB 401

Operational Test of the Coffee-Maker


Operational Test of the Steam Oven
COFFEE MAKER
COFFEE MAKER - REMOVAL/INSTALLATION

25-35-15-000-001-A
25-35-15-991-00200-D
25-35-15-400-001-A
25-35-19
25-35-19 PB 401

Removal of the Coffee Maker


Coffee-Maker attached with single release pin
Installation of the Coffee Maker
OVEN
OVEN - REMOVAL/INSTALLATION

25-35-19-000-003-A

AES

Removal of the Steam Oven

T.O.C.

Page 16
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-35-19-991-00300-B
25-35-19-400-003-A
25-35-34
25-35-34 PB 401
25-35-34-000-001-A
25-35-34-991-00100-A
25-35-34-400-001-A
25-40-00
25-40-00 PB 001
25-40-00-12300-A
25-40-00 PB 201
25-40-00-820-001-A
25-40-00-991-00800-A
25-40-00-991-01100-A
25-40-00-820-002-A

Removal of the Galley Control-Panel


Galley Control-Panel
Installation of the Galley Control-Panel
LAVATORIES
LAVATORIES - DESCRIPTION AND OPERATION
Component Location
LAVATORIES - MAINTENANCE PRACTICES
Adjustment of the Lavatory Doors
Adjustment of the Lavatory Doors
Lavatory Doors - Emergency Opening from the Outside
Shimming Procedure for Lavatory Installation

25-40-00-991-01200-A

Shim - Lavatory Installation (Hardpoint Attachment)

25-40-00-991-01300-A

Shim - Lavatory Installation (Seat Rail Attachment)

25-40-00-991-01400-A
25-40-00 PB 401
25-40-00-040-001-A
25-40-00-991-01500-A
25-40-00-440-001-A
25-40-00 PB 501
25-40-00-820-003-A
25-40-00-991-01600-A
25-40-00-991-01800-A
25-40-00-710-001-A
25-40-00-991-01900-A
25-40-00-991-01700-A
25-40-00 PB 601
25-40-00-210-001-A
25-40-00-991-00100-A
25-40-00-210-002-A
25-40-00-991-00200-A
25-40-00-210-004-A
25-40-00-991-00300-C
25-40-00-220-001-A
25-40-00 PB 801
25-40-00-340-001-A
25-40-00-991-02100-A

AES

SUBJECT
Steam Oven
Installation of the Steam Oven
CONTROL PANEL - GALLEY
CONTROL PANEL - GALLEY - REMOVAL/INSTALLATION

Shim Installation
LAVATORIES - DEACTIVATION/REACTIVATION
Deactivation of the Toilet Waste-Compartment Flapper-Door
Flapper Door
Reactivation of the Toilet Waste-Compartment Flapper-Door
LAVATORIES - ADJUSTMENT/TEST
Adjustment of the Lavatory Door
Adjustment - Single-Blade Door
Adjustment - Bi-Folding Door
Operational Test of the Lavatory Door
Single Blade Door Operation
Bi-Folding Door Operation
LAVATORIES - INSPECTION/CHECK
Detailed Inspection of the Waste Compartment Including Waste Flap and
Operational Check of Waste Flap
Lavatory Waste Container and Waste Chute with Flap
Detailed Inspection of the Lavatory Attachment Points
Lavatory Attachment Points
Detailed Visual Inspection of Lavatory Floor Pan
Lavatory Floor Pan
Detailed Inspection of Lavatory Wall
LAVATORIES - REPAIRS
Repair of the Plastic Wash Basin
Waste Chute Flap

T.O.C.

Page 17
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-40-00-991-02000-A
25-40-00-340-002-A
25-40-00-991-02200-A
25-40-00-340-003-A
25-40-00-991-02300-A
25-40-00-340-004-A
25-40-00-991-02400-A
25-40-00-991-02500-A
25-41-00
25-41-00 PB 001
25-41-00-12300-A
25-41-00-12300-D
25-41-00-13500-A
25-41-41
25-41-41 PB 401
25-41-41-000-001-A
25-41-41-991-00300-I
25-41-41-991-02900-A
25-41-41-991-00300-L
25-41-41-991-00300-O
25-41-41-991-00200-G
25-41-41-991-02700-B
25-41-41-991-01300-A
25-41-41-991-01700-A
25-41-41-991-00500-A
25-41-41-400-001-A
25-41-41-991-01600-A

SUBJECT
Waste Flap Area
Toilet Shroud - Installation of a Spacer
Spacer - Toilet Shroud
Repair of the Toilet Seat
Toilet Seat
Repair of the Lavatory Floor Pan
Floor Pan
Floor Pan - Peventive Pads
FORWARD LAVATORIES
FORWARD LAVATORIES - DESCRIPTION AND OPERATION
Lavatory Location
Lavatory Locations
Lavatory Installation - Example
LAVATORY A
LAVATORY A - REMOVAL/INSTALLATION
Removal of the Lavatory A
Electrical Connections
Schematic of Connector 2743VC-A and Release Latches
Electrical Connections
Electrical Connections
Hose and Tube Connections
Hose Connection - Air Extraction
Ceiling Supports
Door Sill
Lavatory Subassemblies
Installation of the Lavatory A
Waste Water and Air Hose Connection

25-43-00
25-43-00 PB 001
25-43-00-12300-A
25-43-00-13500-A
25-43-41
25-43-41 PB 401

AFT LAVATORIES
AFT LAVATORIES - DESCRIPTION AND OPERATION
Lavatory Locations
Lavatory Installation - Example
LAVATORY D
LAVATORY D - REMOVAL/INSTALLATION

25-43-41-000-001-A
25-43-41-991-00200-B
25-43-41-991-02200-A
25-43-41-991-01500-E
25-43-41-991-00400-B
25-43-41-400-001-A
25-43-41-991-02100-A
25-43-41-991-02000-A
25-43-42

Removal of the Lavatory D


Upper Connections
Waste Water and Air Hose Connections
Potable/Waste Water Tube Connections
Upper and Lower Attachments
Installation of the Lavatory D
Door Sill and Sealant
Pelmet
LAVATORY E

AES

T.O.C.

Page 18
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-43-42 PB 401

SUBJECT
LAVATORY E - REMOVAL/INSTALLATION

25-43-42-000-001-A
25-43-42-991-01600-A
25-43-42-991-01400-C

Removal of the Lavatory E


Waste Water and Air Connections
Potable/Waste Water Tube Connections

25-43-42-991-01700-A
25-43-42-991-00200-A
25-43-42-991-01800-A
25-43-42-991-01900-A
25-43-42-991-02000-A
25-43-42-400-001-A

Door Sill and Pelmet


Hose Connections - Component Location
Lower and Upper Attachments
Electrical Connections
Lavatory Subassemblies
Installation of the Lavatory E

25-44-00
25-44-00 PB 001
25-44-00-12300-A
25-44-00-12300-B
25-44-00-14500-A
25-44-00-14500-I
25-44-00-16000-A
25-44-00-16000-B
25-44-00 PB 501

RAZOR SUPPLY
RAZOR SUPPLY - DESCRIPTION AND OPERATION
Razor Supply System - Component Location.
Razor Supply - Component Location
Electrical - Schematic
Power Supply - Schematic
Static Inverter
Static Inverter
RAZOR SUPPLY - ADJUSTMENT/TEST

25-44-00-710-001-A
25-44-41
25-44-41 PB 401

Operational Test of the Razor Supply System


STATIC INVERTER
STATIC INVERTER - REMOVAL/INSTALLATION

25-44-41-000-001-A
25-44-41-991-00100-A
25-44-41-991-00100-B
25-44-41-400-001-A

Removal of the Static Inverter - Razor Supply


Static Inverter - Razor Supply
Mini Inverter - Razor Supply
Installation af the Static Inverter - Razor Supply

25-45-00
25-45-00 PB 001
25-45-00-12300-A
25-45-00-21800-A
25-45-00-22000-A
25-45-00-23400-A
25-45-00-23500-A
25-45-12
25-45-12 PB 401

LAVATORY EQUIPMENT
LAVATORY EQUIPMENT - DESCRIPTION AND OPERATION
Lavatory Equipment - Component Location
Single Blade Door
Bi-folding Door
Lavatory Single Blade Door - Emergency Opening from the Outside
Lavatory Bi-folding Door - Emergency Opening from the outside
CABINET - SERVICE
CABINET - SERVICE - REMOVAL/INSTALLATION

25-45-12-000-001-A
25-45-12-991-00200-A
25-45-12-400-001-A
25-45-13
25-45-13 PB 401

Removal of the Door of the Service Cabinet


Service Cabinet Door
Installation of the Door of the Service Cabinet
MIRROR
MIRROR - REMOVAL/INSTALLATION

25-45-13-000-001-A

AES

Removal of the Lavatory Mirror

T.O.C.

Page 19
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-45-13-991-00100-A
25-45-13-400-001-A
25-45-14
25-45-14 PB 401

SUBJECT
Lavatory Mirror
Installation of the Lavatory Mirror
DISPENSER - SOAP
DISPENSER - SOAP - REMOVAL/INSTALLATION

25-45-14-000-001-A
25-45-14-991-00100-A
25-45-14-400-001-A
25-45-14-991-00200-A
25-45-15
25-45-15 PB 401

Removal of the Soap Dispenser


Liquid Soap Dispenser
Installation of the Soap Dispenser
Fill Soap Dispenser
FLAP - WASTE CHUTE
FLAP - WASTE CHUTE - REMOVAL/INSTALLATION

25-45-15-000-001-A
25-45-15-991-00100-B

Removal of the Waste Chute Flap


Waste Chute Flap (Plastic)

25-45-15-400-001-A
25-45-16
25-45-16 PB 401

Installation of the Waste Chute Flap


ASH TRAY
ASH TRAY - REMOVAL/INSTALLATION

25-45-16-000-001-A
25-45-16-991-00100-A
25-45-16-400-001-A
25-45-17
25-45-17 PB 401

Removal of the Ash Tray


Ash Tray
Installation of the Ash Tray
WASTE BOX
WASTE BOX - REMOVAL/INSTALLATION

25-45-17-000-001-A
25-45-17-991-00100-A
25-45-17-400-001-A
25-45-18
25-45-18 PB 401

Removal of the Waste Box


Waste Box
Installation of the Waste Box
ACCESS DOOR
ACCESS DOOR - REMOVAL/INSTALLATION

25-45-18-000-001-A
25-45-18-991-00100-A
25-45-18-400-001-A
25-45-18-000-002-A
25-45-18-991-00200-A
25-45-18-400-002-A
25-45-19
25-45-19 PB 401

Removal of the Access Door on the Lavatory Front Wall


Access Door on the Lavatory Front Wall
Installation of the Access Door on the Lavatory Front Wall
Removal of the Access Door Inside the Lavatory
Access Door Inside the Lavatory
Installation of the Access Door Inside the Lavatory
DOOR - LAVATORY
DOOR - LAVATORY - REMOVAL/INSTALLATION

25-45-19-000-001-A
25-45-19-991-00200-A
25-45-19-991-00100-A
25-45-19-400-001-A
25-45-19-991-00500-A
25-45-19-991-00300-A
25-45-19-960-001-A
25-45-19-991-00400-A
25-45-21

AES

Removal of the Lavatory Door


Lavatory Single-Blade Door
Lavatory Bi-folding Door
Installation of the Lavatory Door
Lavatory Single-Blade Door - Emergency Opening from the Outside
Lavatory Bi-folding Door (Standard Option) - Emergency Opening from
the Outside
Replacement of a Lavatory Door Damper
Lavatory Door Damper - Sidewall Mounted
LOCK - DOOR

T.O.C.

Page 20
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-45-21 PB 401

SUBJECT
LOCK - DOOR - REMOVAL/INSTALLATION

25-45-21-000-001-A
25-45-21-991-00100-A

Removal of the Door Lock


Door Lock - Bi-folding Door (Standard Option)

25-45-21-991-00200-A
25-45-21-400-001-A
25-45-21-000-002-A
25-45-21-991-00300-A
25-45-21-991-00400-A
25-45-21-400-002-A
25-45-22
25-45-22 PB 401

Door Lock - Single Blade Door


Installation of the Door Lock
Removal of the Door Latch
Door Latch - Knob Type
Door Latch - Lever Type
Installation of the Door Latch
SHROUD - TOILET
SHROUD - TOILET - REMOVAL/INSTALLATION

25-45-22-000-001-A
25-45-22-991-00100-B
25-45-22-400-001-A
25-45-23
25-45-23 PB 401

Removal of the Toilet Shroud and the Seat


Toilet Shroud and Seat
Installation of the Toilet Shroud and the Seat
HAND GRIP
HAND GRIP - REMOVAL/INSTALLATION

25-45-23-000-001-A
25-45-23-991-00100-A
25-45-23-400-001-A
25-45-24
25-45-24 PB 401

Removal of the Hand Grip


Hand Grip
Installation of the Hand Grip
DISPENSER - SEAT COVER
DISPENSER - SEAT COVER - REMOVAL/INSTALLATION

25-45-24-000-001-A
25-45-24-991-00100-A
25-45-24-400-001-A
25-45-25
25-45-25 PB 401

Removal of the Seat Cover Dispenser


Seat Cover Dispenser
Installation of the Seat Cover Dispenser
TABLE - BABY NURSING
TABLE - BABY NURSING - REMOVAL/INSTALLATION

25-45-25-000-001-A
25-45-25-991-00100-A

Removal of the Baby Nursing Table


Baby Nursing Table (Lavatory A)

25-45-25-991-00100-B
25-45-25-991-00200-A
25-45-25-400-001-A
25-45-26
25-45-26 PB 401

Baby Nursing Table (Lavatory A)


Baby Nursing Table
Installation of the Baby Nursing Table
LINING
LINING - REMOVAL/INSTALLATION

25-45-26-000-001-A
25-45-26-991-00100-B
25-45-26-400-001-A
25-45-33
25-45-33 PB 401

Removal of the Lining


Wash Basin Lining
Installation of the Lining
MICROSWITCH - DOOR
MICROSWITCH - DOOR - REMOVAL/INSTALLATION

25-45-33-000-001-A
25-45-33-991-00100-A
25-45-33-400-001-A
25-45-38
25-45-38 PB 401

Removal of the Door Microswitch


Door Microswitch
Installation of the Door Microswitch
WASH BASIN
WASH BASIN - REMOVAL/INSTALLATION

AES

T.O.C.

Page 21
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-45-38-000-001-A
25-45-38-991-00100-A
25-45-38-991-00300-A
25-45-38-400-001-A
25-45-38-991-00200-A
25-50-00
25-50-00 PB 001
25-50-00-11200-B
25-50-00-11300-B
25-50-00-11400-C
25-50-00-11500-A
25-50-00-13400-C
25-50-00-13500-B
25-50-00-13600-D
25-50-00-13800-D
25-50-00-13900-D
25-50-00-14100-E
25-50-00 PB 601
25-50-00-200-001-A
25-50-00-200-002-A
25-50-00-991-00600-A
25-50-00-200-025-A
25-50-00 PB 701
25-50-00-370-001-A
25-50-00 PB 801
25-50-00-300-001-A
25-50-00-991-01500-A
25-50-00-991-01600-A
25-50-00-991-01700-A
25-50-00-991-01800-A
25-50-00-200-024-A
25-50-00-991-02300-A
25-50-00-991-01900-A
25-50-00-991-02000-A
25-50-00-991-02200-A
25-50-00-991-02100-A
25-50-00-340-001-A

AES

SUBJECT
Removal of the Wash Basin
Wash Basin
Toilet Roll Holder
Installation of the Wash Basin
Drain Valve Control Assembly
CARGO COMPARTMENTS
CARGO COMPARTMENTS - DESCRIPTION AND OPERATION
Forward and Aft Lower Holds
Forward Cargo Compartment
Aft Cargo Compartment
BULK Cargo Compartment
Loading Capacity of the Cargo Compartments
Loading Sections of FWD Cargo Compartment
Loading Sections of Aft Cargo Compartment
Nets and Attachment Elements - Forward Cargo Compartment
Nets and Attachment Elements - Aft Cargo Compartment
nets and attachment Elements - BULK Cargo Compartment
CARGO COMPARTMENTS - INSPECTION/CHECK
Visual Inspection of the Cargo Compartment and the Components of the
Cargo Loading System
Visual Check of Cargo Compartment Decompression, Lining, Floor Panels
and Pressure Compensation Valve
Decompression Panel
Detailed Inspection of Divider Nets, Door Nets and Net Attachment
Points
CARGO COMPARTMENTS - CLEANING/PAINTING
Refurbishment of Cargo Compartment Linings
CARGO COMPARTMENTS - REPAIRS
Repair of the Door Nets and the Divider Nets
Example of a Door Net
Example of a Divider Net
Repair of the Webbing
Repair of the Rubber Coated Fabric
Cargo Compartment Linings with Honeycomb Core - General
Repair/Protection Information
CC Honeycomb Linings, Protection Patch - General Information
Procedure Identification Chart
CC Honeycomb Linings - Example of Damage to the Edge
CC Honeycomb Linings - Example of Damage Through
CC Honeycomb Linings - Example of Damage Not Through
Protection of Cargo Compartment Linings with S-Glass Patch - All Cargo
Compartment Linings with Honeycomb Core

T.O.C.

Page 22
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-50-00-991-02700-A
25-50-00-991-02800-A
25-50-00-340-002-A
25-50-00-991-02600-A
25-50-00-991-05100-A
25-50-00-991-05200-A
25-50-00-340-003-A
25-50-00-991-03600-A
25-50-00-340-004-A
25-50-00-991-02900-A
25-50-00-340-005-A
25-50-00-991-03700-A
25-50-00-340-006-A
25-50-00-991-04100-A
25-50-00-340-007-A
25-50-00-340-008-A
25-50-00-340-009-A
25-50-00-991-03900-A
25-50-00-340-010-A
25-50-00-991-03800-A
25-50-00-340-011-A
25-50-00-991-04500-A

Patch and Filler Repair Method (Damage Not Through) - All Cargo
Compartment Linings with Honeycomb Core
CC Honeycomb Linings, Filler and Patches (AKRO 300) - Damage Not
Through
Speed Patches (on Both Sides) Repair Method (Damage Through) - All
Cargo Compartment Linings with Honeycomb Core
CC Honeycomb Linings, 3 Patches - Damage Through
Speed Patches (on View Side) Repair Method (Damage Through) - All
Cargo Compartment Linings with Honeycomb Core, but not Ceiling Panels
CC Honeycomb Linings, 2 Patches - Damage Through
Replacement of Cargo Compartment Ceiling Panel, Side Wall Panel and
Partition Panel
Patches and Filler Repair Method (Damage Through) - All Cargo
Compartment Inings with Honeycomb Core
Speed Patch Repair Method (Damage Not Through) - All Cargo
Compartment Linings with Honeycomb Core
CC Honeycomb Linings, Patch - Damage Not Through
Speed Patches and Filler Repair Method (Damage Through) - All Cargo
Compartment Linings with Honeycomb Core, but Not Ceiling Panels
CC Honeycomb Linings, Filler and Patches - Damage Through
Patches, Filler and Rivets Repair Method (Damage Through) - All Cargo
Compartment Linings with Honeycomb Core
CC Honeycomb Linings, Patch/Rivets - Damage Through

25-50-00-340-012-A

Speed Patches and Filler Repair Method (Damage Through) - All Cargo
Compartment Linings with Honeycomb Core

25-50-00-340-013-A

Stainless Steel-Patch Repair Method (Damage Not Through) - All Cargo


Compartment Linings with Honeycomb Core
CC Honeycomb Linings, Stainless Steel Patch - Damage Not Through

25-50-00-991-04200-A

AES

SUBJECT
Repair Procedure Identification Chart
CC Honeycomb Linings, Protection Patch
Repair of the Flanges of the Cargo-Compartment Decompression Panels
Decompression Panel
Decompression Panel - Flanges - Preparation of the Decompression
Panel and the H-Profile
Decompression Panel - Flanges - General Configuration of the H-Profile
and the attached Hardware
Filler Repair Method (Damage Not Through) - All Cargo Compartment
Linings with Honeycomb Core
CC Honeycomb Linings, Filler - Damage Not Through

25-50-00-340-014-A

Speed Patch and Filler to the Edge Repair Method (Damage Not Through
from the Edge) - All Cargo Compartment Linings with Honeycomb Core

25-50-00-991-04600-A
25-50-00-340-015-A

CC Honeycomb Linings, Damage Not Through from the Edge


Repair of the Flame Retardant Strip - All Cargo Compartment Ceiling
Panel with Honeycomb Core

T.O.C.

Page 23
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-50-00-340-016-A
25-50-00-991-04400-A

SUBJECT
Speed Patches and Filler Repair Method (Damage not Through) - All
Cargo Compartment Linings with Honeycomb Core
CC Honeycomb Linings, Filler/Patch - Damage Not Through

25-50-00-340-019-A

Repair of the Protection Panel with Honeycomb Core at FR24A

25-52-00
25-52-00 PB 001 CONF 05

SEMI AUTOMATIC CARGO LOADING SYSTEM


CARGO LOADING/RESTRAINT - DESCRIPTION AND OPERATION

25-52-00-11200-F
25-52-00-12800-C
25-52-00-13400-E
25-52-00-14000-B
25-52-00-19500-B
25-52-00-23700-C
25-52-00-28100-B
25-54-00
25-54-00 PB 001
25-54-00-12300-H
25-54-00-12300-I
25-54-11
25-54-11 PB 401
25-54-11-000-001-A
25-54-11-991-00200-A
25-54-11-991-00100-A
25-54-11-400-001-A
25-54-12
25-54-12 PB 401
25-54-12-000-001-A
25-54-12-991-00100-A
25-54-12-400-001-A
25-54-12-000-002-A
25-54-12-991-00400-A
25-54-12-400-002-A
25-54-12-000-003-A
25-54-12-991-00300-A
25-54-12-400-003-A
25-54-12 PB 801
25-54-12-300-001-A

AES

Unit Load Device - Forward and Aft Cargo Compartment


Component Location - Forward Cargo Compartment - Mechanical
Components
Component Location - Aft Cargo Compartment - Mechanical Components
Bulk Compartment - Component Location
Net and Tie Down Points - Forward Cargo Compartment
Net and Tie Down Point - Aft Cargo Compartment
Bulk Compartment
LININGS AND FURNISHINGS/FORWARD CARGO COMPARTMENT
LININGS AND FURNISHINGS/FORWARD CARGO COMPARTMENT DESCRIPTION AND OPERATION
Component Location of the FWD Cargo Compartment
Component Location of the FWD Cargo Compartment
LININGS AND PARTITIONS - FWD CARGO COMPARTMENT
LININGS AND PARTITIONS - FWD CARGO COMPARTMENT REMOVAL/INSTALLATION
Removal of the Forward Cargo-Compartment Partition FR24
Protection Panels - Forward Cargo Compartment
Forward Cargo-Compartment Partition FR24
Installation of the Forward Cargo-Compartment Partition FR24
LININGS AND PARTITIONS - FWD CARGO COMPARTMENT
LININGS AND PARTITIONS - FWD CARGO COMPARTMENT REMOVAL/INSTALLATION
Removal of the Forward Cargo-Compartment Partition FR34
Forward Cargo-Compartment Partition FR34
Installation of the Forward Cargo-Compartment Partition FR34
Removal of the Ceiling Panels in the Forward Cargo-Compartment
Ceiling Panels - FWD Cargo Compartment
Installation of the Ceiling Panels in the Forward Cargo-Compartment
Removal of the Sidewall Panels in the Forward Cargo-Compartment
Sidewall Panels - FWD Cargo Compartment
Installation of the Sidewall Panels in the Forward Cargo- Compartment
LININGS AND PARTITIONS - FWD CARGO COMPARTMENT REPAIRS
Fasteners Missing from the Lining Panels of the FWD Cargo Compartment

T.O.C.

Page 24
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-54-12-991-00600-A
25-54-12-991-00700-A
25-54-17
25-54-17 PB 401

SUBJECT
Missing Fastener Inspection
Missing Fastener Repair
STANCHION - DOOR NET
STANCHION - DOOR NET - REMOVAL/INSTALLATION

25-54-17-000-001-A
25-54-17-991-00100-A
25-54-17-400-001-A
25-54-41
25-54-41 PB 401

Removal of the Net Stanchions in the Forward Cargo Compartment


Stanchion - Door Net - Forward Cargo Compartment
Installation of the Net Stanchions in the Forward Cargo Compartment
TIE DOWN FITTING AND NETS - FWD
TIE DOWN FITTING AND NETS - FWD - REMOVAL/INSTALLATION

25-54-41-000-001-A
25-54-41-991-00100-D
25-54-41-991-00200-A
25-54-41-400-001-A
25-54-41-991-00300-A
25-55-00
25-55-00 PB 001
25-55-00-12300-T
25-55-11
25-55-11 PB 401
25-55-11-000-001-A
25-55-11-991-00100-A
25-55-11-400-001-A
25-55-11-000-002-A
25-55-11-991-00200-A

LININGS AND FURNISHINGS/AFT CARGO COMPARTMENT


LININGS AND FURNISHINGS/AFT CARGO COMPARTMENT DESCRIPTION AND OPERATION
Component Location of the AFT and BULK Cargo Compartment
LININGS AND PARTITIONS - AFT CARGO COMPARTMENT
LININGS AND PARTITIONS - AFT CARGO COMPARTMENT REMOVAL/INSTALLATION
Removal of the Aft Cargo-Compartment Partition FR47
AFT Cargo - Compartment Partition FR47
Installation of the Aft Cargo-Compartment Partition FR47
Removal of the Ceiling Panels in the Aft Cargo-Compartment FR47/FR59
Ceiling Panels - Aft Cargo Compartment FR47/FR59

25-55-11-400-002-A

Installation of the Ceiling Panels in the Aft Cargo-Compartment FR47/FR59

25-55-11-000-003-A

Removal of the Sidewall Panels in the Aft Cargo-Compartment FR47/FR59

25-55-11-991-00300-A
25-55-11-400-003-A
25-55-11 PB 801
25-55-11-300-001-A
25-55-11-991-00500-A
25-55-11-991-00600-A
25-55-12

AES

Removal of the Tie-Down and Net Attachment Fittings of the FWD


Cargo- Compartment
Tie-Down and Net Attachment Fittings - FWD Cargo-Compartment
Floor Area
Tie-Down and Net Attachment Fittings - FWD Cargo-Compartment
Ceiling Area
Installation of the Tie-Down and Net Attachment Fittings of the FWD
Cargo- Compartment
Application of Sealants

Sidewall Panels - Aft Cargo Compartment FR47/FR59


Installation of the Sidewall Panels in the Aft Cargo-Compartment FR47/FR59
LININGS AND PARTITIONS - AFT CARGO COMPARTMENT - REPAIRS
Fasteners Missing from the Lining Panels of the AFT Cargo Compartment
Missing Fastener Inspection
Missing Fastener Repair
LININGS AND PARTITIONS - AFT CARGO COMPARTMENT

T.O.C.

Page 25
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-55-12 PB 401
25-55-12-000-001-A
25-55-12-991-00100-D
25-55-12-400-001-A
25-55-12-000-002-A
25-55-12-991-00200-B

Removal of the Aft Cargo-Compartment Partition FR65


Aft Cargo Compartment - Partition FR65
Installation of the Aft Cargo-Compartment Partition FR65
Removal of the Ceiling Panels in the Aft Cargo Compartment FR59/FR65
Ceiling Panels - Aft Cargo Compartment FR59/FR65

25-55-12-400-002-A

Installation of the Ceiling Panels in the Aft Cargo Compartment FR59/FR65

25-55-12-000-003-A

Removal of the Sidewall Panels in the Aft Cargo Compartment FR59/FR65

25-55-12-991-00300-B
25-55-12-400-003-A
25-55-12 PB 801
25-55-12-300-001-A
25-55-12-991-00500-A
25-55-12-991-00600-A
25-55-17
25-55-17 PB 401
25-55-17-000-001-A
25-55-17-991-00200-A
25-55-17-400-001-A
25-55-41
25-55-41 PB 401
25-55-41-000-001-A
25-55-41-991-00100-D
25-55-41-991-00200-A
25-55-41-991-00300-B
25-55-41-991-00400-A
25-55-41-400-001-A
25-55-41-991-00500-A
25-60-00

AES

SUBJECT
LININGS AND PARTITIONS - AFT CARGO COMPARTMENT REMOVAL/INSTALLATION

Sidewall Panels - Aft Cargo Compartment FR59/FR65


Installation of the Sidewall Panels in the Aft Cargo Compartment FR59/FR65
LININGS AND PARTITIONS - AFT CARGO COMPARTMENT - REPAIRS
Fasteners Missing from the Lining Panels of the BULK Cargo
Compartment
Missing Fastener Inspection
Missing Fastener Repair
STANCHION - DOOR NET
STANCHION - DOOR NET - REMOVAL/INSTALLATION
Removal of the Net Stanchions in the Aft and/or BULK Cargo
Compartment
Stanchion - Door Net - BULK Cargo Compartment
Installation of the Net Stanchions in the Aft and/or BULK Cargo
Compartment
TIE DOWN FITTING AND NETS - AFT
TIE DOWN FITTING AND NETS - AFT - REMOVAL/INSTALLATION
Removal of the Tie Down and Net Attachment Fittings of the Aft and
Bulk Cargo- Compartments
Tie-Down and Net Attachment Fittings - Aft Cargo-Compartment Floor
Area
Tie-Down and Net Attachment Fittings - AFT Cargo-Compartment
Ceiling Area
Tie-Down and Net Attachment Fittings - BULK Cargo-Compartment
Floor Area
Tie-Down and Net Attachment Fittings - BULK Cargo-Compartment
Ceiling Area
Installation of the Tie Down and Net Attachment Fittings of the Aft and
Bulk Cargo-Compartments
Application of Sealants
EMERGENCY

T.O.C.

Page 26
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-60-00 PB 001
25-61-00
25-61-00 PB 001
25-61-00-12400-A
25-61-00-13700-A
25-61-41
25-61-41 PB 401
25-61-41-000-001-A
25-61-41-991-00100-A
25-61-41-400-001-A
25-61-41 PB 601
25-61-41-200-001-A
25-61-41-991-00200-A
25-62-00
25-62-00 PB 001
25-62-00-12400-B

SUBJECT
EMERGENCY - DESCRIPTION AND OPERATION
ESCAPE FACILITIES - COCKPIT
ESCAPE FACILITIES - COCKPIT - DESCRIPTION AND OPERATION
Escape Rope - Component Location
Cockpit Evacuation - Emergency Exit
DESCENT DEVICE - EMERGENCY
DESCENT DEVICE - EMERGENCY - REMOVAL/INSTALLATION
Removal of the Captain/First Officer Emergency Descent Device
Captain/First Officer Emergency Descent Device
Installation of the Captain/First Officer Emergency Descent Device
DESCENT DEVICE - EMERGENCY - INSPECTION/CHECK
Inspection/Check of the Captain/First Officer Emergency Descent Device
Captain/First Officer Emergency Descent Device
ESCAPE FACILITIES - CABIN
ESCAPE FACILITIES - CABIN - DESCRIPTION AND OPERATION
Cabin Escape Facilities - Location

25-62-00-19300-B

Escape-Slide/Raft Assembly (Quick-Release Latch Type)

25-62-00-19400-A

Offwing Escape Slide System - Component Location/Description

25-62-00-19500-B

Inflated Escape Slide/Raft - Component Location

25-62-00-19600-A

Inflated Offwing Escape Slide - Component Location

25-62-00-19700-A

Escape Slide/Raft Assembly (Quick-Release Pin Type)

25-62-00 PB 201
25-62-00-481-001-A
25-62-00-991-00300-A
25-62-00-081-001-A
25-62-00-820-001-A

ESCAPE FACILITIES - CABIN - MAINTENANCE PRACTICES


Special Precautions before Work on the Offwing Escape-Slide Systems
Inflation Reservoir - Install/Remove Lockpin Assembly

25-62-00 PB 301
25-62-00-640-001-A
25-62-00-991-01700-A

Special Precautions after Work on the Offwing Escape-Slide Systems


Adjustment Procedure to Install the Lockpin in the Regulator Valve
Assembly of the Inflation Reservoir - Offwing Escape-Slide
Inflation Reservoir - Adjustment Procedure to Install the Lock Pin
Assembly
ESCAPE FACILITIES - CABIN - SERVICING
Lubrication of the Flexible Control Assembly
Flexible Control Assembly

25-62-00 PB 401

ESCAPE FACILITIES - CABIN - DEACTIVATION/REACTIVATION

25-62-00-991-00400-A

25-62-00-040-001-A
25-62-00-991-00200-A
25-62-00-040-008-A

Slide Bottle Pressure Indication (on PTP) - Pressure Check

25-62-00-040-006-A

Pre-Flight Installation of the Enclosure Door, when the Escape-Slide is


Removed
Installation of the Enclosure Door
Reactivation of the Enclosure

25-62-00-991-01400-A
25-62-00-440-005-A

AES

Emergency Exit Slide Bottle Pressure Indication (on PTP) - Pressure


Check
Pressure Gage - Location

T.O.C.

Page 27
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-62-00 PB 501
25-62-00-710-001-A

Operational Test of the Escape-Slide Deployment, FWD/AFT


Passenger/Crew Door

25-62-00-991-01000-A
25-62-00-710-002-A
25-62-00-991-00800-A
25-62-00-991-00900-A
25-62-00-780-001-A

Escape-Slide Deployment - Preparation


Operational Test of the Offwing Escape-Slide Deployment
Offwing Escape-Slide Deployment - Preparation
Offwing Escape-Slide - Operation
Gage System Test

25-62-00 PB 601
25-62-00-210-001-A
25-62-00-991-00100-A
25-62-00-750-001-A
25-62-00-750-002-A
25-62-42
25-62-42 PB 401
25-62-42-000-002-A
25-62-42-991-00400-A
25-62-42-991-00500-A
25-62-42-000-001-A
25-62-42-920-001-A
25-62-42-400-001-A
25-62-42 PB 601
25-62-42-210-002-A
25-62-42-991-00600-A
25-62-43
25-62-43 PB 401
25-62-43-000-001-A
25-62-43-991-00100-A
25-62-43-400-001-A
25-62-43-000-002-A
25-62-43-991-00200-B
25-62-43-991-00200-C
25-62-43-400-002-A
25-62-43-000-003-A
25-62-43-991-00900-A
25-62-43-991-00300-B
25-62-43-991-00400-A
25-62-43-991-00500-B
25-62-43-991-00600-A

AES

SUBJECT
ESCAPE FACILITIES - CABIN - ADJUSTMENT/TEST

ESCAPE FACILITIES - CABIN - INSPECTION/CHECK


Check Pressure at Door Slide, Slide Raft Pressure Gage (if not connected
to CIDS)
Inflation Reservoir (Pressure Gages) - Component Location
Remove Door Escape-Slide/Raft for Hydrostatic Test of Gas Cylinder
Remove Offwing Escape-Slide Gas Cylinder for Hydrostatic Test
SLIDE - ESCAPE, OFFWING
SLIDE - ESCAPE, OFFWING - REMOVAL/INSTALLATION
Offwing Escape-Slide - Removal after Inflation
Offwing Escape Slide - Inflated
Offwing Escape-Slide Compartment 7504MM (7505MM)
Offwing Escape-Slide - Removal
Offwing Escape-Slide - Remove for Restoration
Offwing Escape-Slide - Installation
SLIDE - ESCAPE, OFFWING - INSPECTION/CHECK
Detailed Inspection of Offwing Escape Slide Container for Cracks and
Delamination (from Outside)
Offwing Escape Slide Container (from outside)
RELEASE MECHANISM - OFFWING ESCAPE SLIDE
RELEASE MECHANISM - OFFWING ESCAPE SLIDE REMOVAL/INSTALLATION
Removal of the Flexible Control Assembly
Flexible Control Assembly
Installation of the Flexible Control Assembly
Removal of the Rigid Control Assembly
Rigid Control Assembly
Rigid Control Assembly
Installation of the Rigid Control Assembly
Removal of the Emergency Escape-Slide Release-Mechanism Assembly
Release-Cable Connection
Emergency Escape-Slide Release-Mechanism Assembly
Release-Mechanism Proximity-Detector Assembly
Release-Mechanism Tie-Rod Assembly
Release-Mechanism Lever Assembly

T.O.C.

Page 28
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-62-43-991-00700-A
25-62-43-400-003-A
25-62-43-991-00800-B
25-62-44
25-62-44 PB 401

SUBJECT
Release-Mechanism Camshaft Assembly
Installation of the Emergency Escape-Slide Release-Mechanism Assembly
Adjustments
SLIDE - ESCAPE, FWD AND AFT
SLIDE - ESCAPE, FWD AND AFT - REMOVAL/INSTALLATION

25-62-44-000-012-A
25-62-44-991-03000-A
25-62-44-400-007-A
25-62-44-991-00300-A
25-62-44-991-01600-A
25-62-44-991-03100-A
25-62-44-991-01700-A
25-62-44-991-02600-A
25-62-44-000-011-A
25-62-44-991-02900-A
25-62-44-920-001-A
25-62-46
25-62-46 PB 401

Removal of the Escape-Slide Raft Pack-Assembly


Escape-Slide Raft Pack-Assembly
Installation of the Escape-Slide Raft Pack-Assembly
Pack-Assembly - Preparation for Installation
Girt Bar - Operational Test and Pin Inspection
Installation Procedure of the Girt Bar
Visual Indicator - Adjustment
Monitoring, through CIDS
Removal of the Inflated Escape-Slide Raft
Escape Slide Raft - Inflated
Remove the Pack-Assembly for Restoration
RESERVOIR - INFLATION, OFFWING ESCAPE SLIDE
RESERVOIR - INFLATION, OFFWING ESCAPE SLIDE REMOVAL/INSTALLATION

25-62-46-000-001-A

Inflation Reservoir, Offwing Escape-Slide - Removal

25-62-46-991-00100-A
25-62-46-400-001-A
25-62-46-991-00300-A
25-63-00
25-63-00 PB 001
25-63-00-12300-A
25-63-00-12400-A
25-63-00-12500-A
25-63-00-12600-A
25-63-00-15300-A
25-63-00 PB 501
25-63-00-710-001-A
25-64-00
25-64-00 PB 001
25-64-00-12800-AJ
25-64-00 PB 601
25-64-00-200-001-A
25-65-00

AES

Inflation Reservoir Assembly 7506MM (7507MM)


Inflation Reservoir, Offwing Escape-Slide - Installation
Pressure Indication Test through CIDS
EVACUATION SIGNALING EQUIPMENT
EVACUATION SIGNALING EQUIPMENT - DESCRIPTION AND
OPERATION
Overhead Panel Evacuation Signaling Components
Location of Evacuation Signaling Components - FWD Cabin
Location of Evacuation Signaling Components - AFT Cabin
Location of CIDS, Director - Avionics Compartment
Principle Diagram, Evacuation Signaling Equipment
EVACUATION SIGNALING EQUIPMENT - ADJUSTMENT/TEST
Operational Check of EVAC Function. NOTE: If installed.
FIRST AID EQUIPMENT
FIRST AID EQUIPMENT - DESCRIPTION AND OPERATION
First Aid Equipment - Component Location
FIRST AID EQUIPMENT - INSPECTION/CHECK
Visual Inspection of the First Aid Equipment
MISCELLANEOUS EMERGENCY EQUIPMENT

T.O.C.

Page 29
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-65-00 PB 001
25-65-00-14800-CO
25-65-00-15000-A
25-65-00-16900-A
25-65-00-20900-A
25-65-00-22500-A
25-65-00-26000-A
25-65-00-26300-A
25-65-00-26500-A
25-65-00 PB 201
25-65-00-840-001-A
25-65-00 PB 401
25-65-00-040-001-A

Deactivation of the Emergency Locator Transmitter (ELT)

25-65-00-440-001-A

Reactivation of the Emergency Locator Transmitter (ELT)

25-65-00 PB 501
25-65-00-740-001-A
25-65-00-991-00600-B
25-65-00-710-001-A
25-65-00-991-00900-A
25-65-00-720-001-A
25-65-00-991-00700-A
25-65-00-720-004-A
25-65-14
25-65-14 PB 401
25-65-14-000-001-A
25-65-14-991-00100-A
25-65-14-400-001-A
25-65-18
25-65-18 PB 401
25-65-18-000-001-A
25-65-18-991-00100-B
25-65-18-400-001-A
25-65-35
25-65-35 PB 401

AES

SUBJECT
MISCELLANEOUS EMERGENCY EQUIPMENT - DESCRIPTION AND
OPERATION
Component Location
ELT System - Component Location
ELT System - Schematic Diagram
Megaphone - Component Description
ELT - Component Description
ELT and PBA - Component Description
RCP - Component Description
Antenna - Component Description
MISCELLANEOUS EMERGENCY EQUIPMENT - MAINTENANCE
PRACTICES
Procedure after a Change of Aircraft Registration Number
MISCELLANEOUS EMERGENCY EQUIPMENT DEACTIVATION/REACTIVATION

MISCELLANEOUS EMERGENCY EQUIPMENT - ADJUSTMENT/TEST


Emergency Locator Transmitter (ELT) System - BITE Test
BITE Test - Component Location
Operational Check of Emergency Locator Transmitter (ELT) System by
Manual Activation
Operational Test - Component Location
Remove the Emergency Locator Transmitter for Workshop Test (Battery
Check and Functional Check)
ELT - Component Location
Remove ELT for Battery Replacement and during Reinstallation Perform
Functional Check of ELT System including Automatic Activation
ANTENNA - EMERGENCY LOCATOR, AIRCRAFT
ANTENNA - EMERGENCY LOCATOR, AIRCRAFT REMOVAL/INSTALLATION
Antenna (Emergency Locator Transmitter) - Removal
Antenna 112MX
Antenna (Emergency Locator Transmitter) - Installation
CONTROL PANEL - REMOTE, AIRCRAFT EMERGENCY LOCATOR
CONTROL PANEL - REMOTE, AIRCRAFT EMERGENCY LOCATOR REMOVAL/INSTALLATION
Remote-Control Panel (RCP) (Emergency Locator Transmitter) - Removal
RCP 111MX
Remote-Control Panel (RCP) (Emergency Locator Transmitter) Installation
TRANSMITTER - EMERGENCY LOCATOR, AIRCRAFT
TRANSMITTER - EMERGENCY LOCATOR, AIRCRAFT REMOVAL/INSTALLATION

T.O.C.

Page 30
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-65-35-000-001-A
25-65-35-991-00100-B
25-65-35-400-001-A

SUBJECT
Removal of the Emergency Locator Transmitter (ELT)
ELT 110MX
Installation of the Emergency Locator Transmitter (ELT)

25-65-35-000-002-A
25-65-35-991-00200-A
25-65-35-400-002-A

Removal of the Programming Box Assembly (PBA)


PBA 130MX
Installation of the Programming Box Assembly (PBA)

25-65-41
25-65-41 PB 401

STRAP - SAFETY BARRIER


STRAP - SAFETY BARRIER - REMOVAL/INSTALLATION

25-65-41-000-001-A
25-65-41-991-00100-A
25-65-41-400-001-A
25-65-51
25-65-51 PB 201
25-65-51-920-001-A
25-65-51-991-00100-BV
25-65-51-710-002-A
25-65-52
25-65-52 PB 401

Safety Barrier Strap - Removal


Safety Barrier Strap
Safety Barrier Strap - Installation
MEGAPHONE
MEGAPHONE - MAINTENANCE PRACTICES
Replacement of the Megaphone Batteries
Megaphone - Component Location
Operational Test of the Megaphone
FLASHLIGHT - COCKPIT
FLASHLIGHT - COCKPIT - REMOVAL/INSTALLATION

25-65-52-000-001-A
25-65-52-991-00100-A
25-65-52-400-001-A
25-66-00
25-66-00 PB 001
25-66-00-12400-W
25-66-00-12500-A
25-66-00-12700-B
25-66-00 PB 601
25-66-00-210-001-A
25-66-52
25-66-52 PB 401
25-66-52-920-001-A
25-68-00
25-68-00 PB 001

AES

Removal of the Cockpit Flashlight


Cockpit Flashlight
Installation of the Cockpit Flashlight
FLOATATION AND SURVIVAL EQUIPMENT
FLOATATION AND SURVIVAL EQUIPMENT - DESCRIPTION AND
OPERATION
Component Location
Life Vests - Component Location
Life-Lines - Location and Components
FLOATATION AND SURVIVAL EQUIPMENT - INSPECTION/CHECK
Inspection/Check of the Floatation and Survival Equipment
LIFE VEST
LIFE VEST - REMOVAL/INSTALLATION
Restoration of Life Vests

25-68-00-12300-A
25-68-00-12400-A

RAPID DECOMPRESSION SAFETY SYSTEM


RAPID DECOMPRESSION SAFETY SYSTEM - DESCRIPTION AND
OPERATION
Component Location
Component Location and Component Details

25-68-00-12500-A

Lower Sidewall Panels (Dado) - Location and Component Details

25-68-00-12600-A
25-68-00-13800-A
25-68-00-13800-B

Air Grills - Location


Component Details
Component Details

T.O.C.

Page 31
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-68-00-19000-A
25-68-00-19300-A
25-68-41
25-68-41 PB 401
25-68-41-960-001-A
25-68-41-991-00900-A
25-68-41-991-00100-A
25-68-41-991-00200-A
25-68-41-991-00600-A
25-68-41-991-00600-B
25-68-41-991-00700-A
25-70-00
25-70-00 PB 001
25-70-00-11200-A
25-70-00-11300-A

Replacement of the Decompression Panels


Decompression Panels
Decompression Panel
Decompression Panels in the Cargo Compartments
Decompression Panels in the Cargo-Compartment Ceiling-Panels
Decompression Panels in the Cargo-Compartment Ceiling-Panels
Decompression Panels in the Partition at FR24
ACCESSORY COMPARTMENTS
ACCESSORY COMPARTMENTS - DESCRIPTION AND OPERATION
Accessory Compartments - Locations
Avionics Compartments - Typical Layout

25-70-00-11400-A

Equipment Compartment - Zones 171/172

25-70-00-11500-A

Equipment Compartment - Zones 311/312 and 313/314

25-71-00
25-71-00 PB 001
25-71-00-12300-A
25-71-00-14600-A
25-71-00-14700-A
25-71-00-14800-A
25-71-00-14900-A
25-71-00 PB 601
25-71-00-290-001-A
25-71-00-991-00100-A
25-71-00-991-00200-A
25-71-00-290-002-A
25-71-00-991-00300-A
25-71-00-991-00400-A
25-80-00
25-80-00 PB 001
25-80-00-12300-A
25-80-00-13800-A
25-80-00 PB 201
25-80-00-000-001-A

AES

SUBJECT
Rapid Decompression Panels - Operation
Dado Panels - Operation
DECOMPRESSION PANEL
DECOMPRESSION PANEL - REMOVAL/INSTALLATION

AVIONICS COMPARTMENT
AVIONICS COMPARTMENT - DESCRIPTION AND OPERATION
Avionics Compartment - Component Location.
Fwd Electronics Rack 90VU & Weather Radar Shelf 109VU
Ann Lt Test Unit 70VU, Relay Box 103VU & Contactor Box 107VU
AC/DC Emergency Power Center 106VU
Aft Electronics Rack 80VU & Access Ladder
AVIONICS COMPARTMENT - INSPECTION/CHECK
Borescope Inspection of 80VU Rack Lower Lateral Fittings
80VU Rack Lower Lateral Fittings
Inspection Report for Lower Lateral Fittings
Borescope Inspection of 80VU Rack Lower Central Fittings
80VU Rack Center Lateral Fittings
Inspection Report for Center Lateral Fittings
INSULATION (THERMAL AND ACOUSTICAL)
INSULATION (THERMAL AND ACOUSTICAL) - DESCRIPTION AND
OPERATION
Area of Insulation - Example
Insulation Blanket Attachment - Example
INSULATION (THERMAL AND ACOUSTICAL) - MAINTENANCE
PRACTICES
Removal of the Insulation Blankets

T.O.C.

Page 32
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-80-00-991-00100-A
25-80-00-400-001-A
25-80-00-210-001-A
25-80-00 PB 801

Installation of the Insulation Blankets


Visual inspection of the Insulation Blankets or the Insulation and the
Junction Panel
INSULATION (THERMAL AND ACOUSTICAL) - REPAIRS

25-80-00-200-001-A
25-80-00-991-00300-A
25-80-00-350-001-A
25-80-00-991-00400-A

General Repair Information


General Identification Chart
Repair of the Wrapper
Repair of the Wrapper

25-80-00-350-003-A

Replacement/Local Manufacturing

25-80-00-991-00600-A

AES

SUBJECT
Typical Removal/Installation of an Insulation Blanket

Insulation Blanket - General Information

T.O.C.

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EQUIPMENT/FURNISHINGS - GENERAL - DESCRIPTION AND


OPERATION
** On A/C ALL
1.

General
The equipment and furnishings which are installed in the aircraft give comfort to passengers and crew.
The equipment and furnishings are installed in the cargo compartments for handling and safety of the cargo.
The emergency equipment is installed in the aircraft for the safety of the passengers and the crew.

AES

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** On A/C ALL
2.

Component Location
(Ref. Fig. 25-00-00-12300-A - Compartments - Location)

AES

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** On A/C ALL
3.

System Description
The different areas of the equipment and furnishings are:
. The cockpit (Ref. 25-10-00-00),
. The passenger compartment (Ref. 25-20-00-00),
. The buffet and galleys (Ref. 25-30-00-00),
. The lavatories (Ref. 25-40-00-00),
. The cargo compartments (Ref. 25-50-00-00),
. The emergency equipment (Ref. 25-60-00-00),
. The accessory compartments (Ref. 25-70-00-00),
. The thermal and acoustic insulation (Ref. 25-80-00-00).

AES

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AES

FIGURE 25-00-00-12300-A SHEET 1


Compartments - Location
NOSE LANDING GEAR
AIR CONDITIONING
AIR CONDITIONING
HYDRAULICS
MAIN LANDING GEAR/HYDRAULICS
WATER/WASTE
SEVERAL EQUIPMENT
AUXILIARY POWER UNIT

FWD CARGO
COMPARTMENTS

ACCESSORY COMPARTMENTS:

ACCESSORY
COMPARTMENTS
(AVIONICS)

STAIR BAY

COCKPIT

WING
CENTER BOX

5
AFT CARGO
COMPARTMENT(S)

PASSENGER CABIN

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AIRCRAFT MAINTENANCE MANUAL

** On A/C ALL

N_MM_250000_0_AAM0_01_00

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AIRCRAFT MAINTENANCE MANUAL

EQUIPMENT/FURNISHINGS - GENERAL - REPAIRS


** On A/C ALL
Task 25-00-00-350-011-A
Repair Task Cross Reference Data
1.

Reason for the Job


To inform you that the repair procedures for specified areas or components, before found in this page block, are
transferred to the related AMM sections as identified in para 4.

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
25-20-00-340-002-A

DESIGNATION
Repair of an Overhead Stowage Compartment (OHSC)

25-20-00-340-003-A

Repair/Replacement of Decor Foil

25-20-00-340-004-A
25-20-00-340-005-A

Repair of the Vacuum-Cleaner Outlet Door


Repair of Sidewall Linings and Ceiling Panels

25-20-00-350-001-A

Repair of Insert Nut Attachments in Components with Honeycomb Core

25-20-00-350-003-A

Repair of the Non-Textile Floor Covering (NTF)

25-20-00-350-004-A

Repair of the Moisture Barrier Foil (MYLAR)

25-20-00-350-005-A

Replacement of the Aluminum Profile on the Lower Sidewall-Panel

25-20-00-370-006-A
25-30-00-340-001-A

Repair of the Paint Coat on Components


Repair of Linings, Decor Panels and Equipment

25-40-00-340-001-A

Repair of the Plastic Wash Basin

25-40-00-340-002-A
25-40-00-340-003-A
25-40-00-340-004-A

Toilet Shroud - Installation of a Spacer


Repair of the Toilet Seat
Repair of the Lavatory Floor Pan

25-50-00-200-024-A

Cargo Compartment Linings with Honeycomb Core - General Repair/Protection


Information

3.

Job Set-up
Subtask 25-00-00-860-050-A
A.

4.

There is no special job set-up for this task.

Procedure
Subtask 25-00-00-350-075-A
A.

Repair of Cabin Items


(1)

AES

For the repair of the:


. Insert nut connections (Ref. TASK 25-20-00-350-001-A)
. Non textile floor covering (Ref. TASK 25-20-00-350-003-A)
. Moisture barrier foil (Ref. TASK 25-20-00-350-004-A)
. Dado panels (Ref. TASK 25-20-00-350-005-A)
. Overhead stowage compartments (Ref. TASK 25-20-00-340-002-A)
. Sidewall linings and ceiling panels (Ref. TASK 25-20-00-340-005-A)

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.
.
.

Decor foil (Ref. TASK 25-20-00-340-003-A)


Paint coat (Ref. TASK 25-20-00-370-006-A)
Door Frame Linings (Ref. TASK 25-20-00-340-004-A)

Subtask 25-00-00-350-078-A
B.

Repair of Galley Items


(1)

For the repair of the:


. Linings, decor panels and equipment (Ref. TASK 25-30-00-340-001-A).

Subtask 25-00-00-350-076-B
C.

Repair of Lavatory Items


(1)

For the repair of the:


. Plastic wash basin (Ref. TASK 25-40-00-340-001-A)
. Toilet shroud (Ref. TASK 25-40-00-340-002-A)
. Toilet seat (Ref. TASK 25-40-00-340-003-A)
. Floor pan (Ref. TASK 25-40-00-340-004-A).

Subtask 25-00-00-350-077-A
D.

Repair of Cargo Compartment Linings


(1)

AES

For the repair of the:


. Cargo compartment linings (Ref. TASK 25-50-00-200-024-A).

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-00-00-330-002-A
Repairs of Non-structural Components (not in the Cargo Compartments)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
CLOTH-EMERY (GRADE 280)

No specific

CLOTH-EMERY (GRADE 320 - 400)

No specific

CLOTH-EMERY (GRADE 320)

No specific
No specific

2
2

CUTTER - THIN BLADE


KNIFE - TRIM

No specific

SYRINGE

B.

Consumable Materials

REFERENCE
Material No: 05-033
Material No: 05-035
Material No: 05-057
Material No: 08-001
Material No: 08-001C
Material No: 08-025
Material No: 11-010
Material No: 19-003
Material No: 20-003

C.

DESIGNATION
SPECIAL MATERIALS
GLASSCLOTH
SPECIAL MATERIALS
PVC RIGID FOAM SHEET
SPECIAL MATERIALS
MICROBALLOONS
BONDING AND ADHESIVE COMPOUNDS
EPOXY ADHESIVE
BONDING AND ADHESIVE COMPOUNDS
LAMINATION RESIN AND HARDENER
BONDING AND ADHESIVE COMPOUNDS
TWO COMPONENT POLYURETHANE ADHESIVE
CLEANING AGENTS
ISOPROPYL ALCOHOL
LINT-FREE COTTON CLOTH
REPAIR MATERIALS FOR COMPOSITE STRUCTURE
ARAMID PHENOLIC HONEYCOMB CORES 1/8-3.0

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-20-00-370-006-A

Repair of the Paint Coat on Components

(Ref. Fig. 25-00-00-991-00400-A - Filler and Patch Repair Solution)


(Ref. Fig. 25-00-00-991-00500-A - Honeycomb Core Plug and Patch Repair Solution)
(Ref. Fig. 25-00-00-991-00600-A - Debonded Area Repair Solution)

AES

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3.

Job Set-up
Subtask 25-00-00-861-054-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-00-00-010-099-A
B.

Get Access
(1)

4.

If necessary, remove the component you will repair from the aircraft (refer to the related AMM chapter).

Procedure
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN YOU
USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15 MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
Subtask 25-00-00-330-053-A
A.

Repair of a Damage with a minimum Depth of 1 mm (0.04 in.) and a maximum Diameter of 50 mm (2.0 in.)
(1)

Preparation:
(Ref. Fig. 25-00-00-991-00400-A - Filler and Patch Repair Solution)
(a)

Cut out the damaged skin with a CUTTER - THIN BLADE.

(b)

Cut out the damaged core up to a maximum of 50 mm (2.0 in.) diameter with a KNIFE - TRIM.

(c)

Make the repair area rough with a CLOTH-EMERY (GRADE 320).

(d)

Make a patch (1) of glasscloth SPECIAL MATERIALS (Material No: 05-033) .


NOTE :

(e)
(2)

The patch must be 50 mm (2.0 in.) larger than the repair area in all directions.

Clean the area of the repair with CLEANING AGENTS (Material No: 11-010) and a lint-free
cotton cloth LINT-FREE COTTON CLOTH (Material No: 19-003) .

Do the repair procedure:


(a)

Fill the repair area with a mixture of 85 parts of BONDING AND ADHESIVE COMPOUNDS
(Material No: 08-001C) and 15 parts of the microballoons SPECIAL MATERIALS (Material No:
05-057) by volume
or

(b)

AES

Install a plug (2) made of a rigid foam sheet SPECIAL MATERIALS (Material No: 05-035) in the
repair area:
. Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-001C) to the mating
surfaces and put the plug (2) in position.

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(3)

(c)

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-025) to the mating surfaces
and put the patch (1) with a light pressure in position.

(d)

Remove the unwanted adhesive with a lint-free cotton cloth LINT-FREE COTTON CLOTH
(Material No: 19-003) .

If necessary apply a layer of paint coat (Ref. TASK 25-20-00-370-006-A).

Subtask 25-00-00-330-062-A
B.

Repair of a Damage with a Diameter of more than 50 mm (2.0 in.)


(1)

Preparation:
(Ref. Fig. 25-00-00-991-00500-A - Honeycomb Core Plug and Patch Repair Solution)
(a)

Cut out the damaged skin with a CUTTER - THIN BLADE.

(b)

Cut out the damaged core with a KNIFE - TRIM.

(c)

Make a patch (1) of glasscloth SPECIAL MATERIALS (Material No: 05-033) .


NOTE :

(2)

(3)

The patch must be 50 mm (2.0 in.) larger than the repair area in all directions.

(d)

Make a repair plug (2) of REPAIR MATERIALS FOR COMPOSITE STRUCTURE (Material No:
20-003) that has the correct dimensions.

(e)

Clean the repair area with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

Do the repair procedure:


(a)

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-001C) to the mating surfaces
and put the plug (2) in position.

(b)

Fill the space around the plug (2) with BONDING AND ADHESIVE COMPOUNDS (Material No:
08-001C) (3).

(c)

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-025) to the mating surfaces
and put the patch (1) with a light pressure in position.

(d)

Remove the unwanted adhesive with a lint-free cotton cloth LINT-FREE COTTON CLOTH
(Material No: 19-003) .

If necessary apply a layer of paint coat (Ref. TASK 25-20-00-370-006-A).

Subtask 25-00-00-330-063-A
C.

Repair of an Area with debonded Honeycomb


NOTE :
(1)

(2)

AES

The damage area that can be repaired has a maximum diameter of 30 mm (1.2 in.). If the damage is
larger, it is necessary to repair the damage with a patch.

Preparation:
(Ref. Fig. 25-00-00-991-00600-A - Debonded Area Repair Solution)
(a)

Drill 0.5 mm (0.02 in.) holes as necessary in the area that is damaged.

(b)

Make a mixture of 85 parts of BONDING AND ADHESIVE COMPOUNDS (Material No:


08-001C) and 15 parts of the microballoons SPECIAL MATERIALS (Material No: 05-057) by
volume.

Do the repair procedure:


(a)

Use a SYRINGE to fill the damaged area with the mixture.

(b)

Make the repair area smooth with a CLOTH-EMERY (GRADE 320 - 400).

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(3)
5.

(c)

Clean the repair area with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

(d)

Fill the areas that are not flat with BONDING AND ADHESIVE COMPOUNDS (Material No:
08-001) .

(e)

If necessary, make the repair area smooth with a CLOTH-EMERY (GRADE 280).

(f)

If necessary, clean the repair area with CLEANING AGENTS (Material No: 11-010) and a lint-free
cotton cloth LINT-FREE COTTON CLOTH (Material No: 19-003) .

If necessary apply a layer of paint coat (Ref. TASK 25-20-00-370-006-A).

Close-up
Subtask 25-00-00-410-092-A
A.

Put the aircraft back to its initial configuration.


(1)

If removed before, install the repaired component in the aircraft (refer to the related AMM chapter).

Subtask 25-00-00-942-073-A
B.

Close-up
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

Subtask 25-00-00-862-055-A
C.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

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** On A/C ALL

SECTION

EXTERNAL
DOUBLER

AA

FILLER

N_MM_250000_8_AGM0_01_00

AES

FIGURE 25-00-00-991-00400-A SHEET 1


Filler and Patch Repair Solution

25-00-00 PB801

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** On A/C ALL

SECTION

AA

N_MM_250000_8_ALM0_01_00

AES

FIGURE 25-00-00-991-00500-A SHEET 1


Honeycomb Core Plug and Patch Repair Solution

25-00-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
DEBONDED AREA

SECTION

AA
SYRINGE

N_MM_250000_8_ANM0_01_00

AES

FIGURE 25-00-00-991-00600-A SHEET 1


Debonded Area Repair Solution

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-00-00-330-003-A
Repairs of Surface Damage of Composite Components (not in the Cargo Compartments)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
3
CLOTH-EMERY (GRADE 320 - 400)

No specific

DRILL DIA 3 MM (0,118 IN)

No specific

SPATULA - NON METALLIC

B.

Consumable Materials

REFERENCE
Material No: 05-033
Material No: 05-057
Material No: 08-010A
Material No: 08-025
Material No: 08-036
Material No: 11-010
Material No: 19-003
C.

DESIGNATION
SPECIAL MATERIALS
GLASSCLOTH
SPECIAL MATERIALS
MICROBALLOONS
BONDING AND ADHESIVE COMPOUNDS
EPOXY RESIN AND HARDENER ADHESIVE
BONDING AND ADHESIVE COMPOUNDS
TWO COMPONENT POLYURETHANE ADHESIVE
BONDING AND ADHESIVE COMPOUNDS
POLYESTER FILLER
CLEANING AGENTS
ISOPROPYL ALCOHOL
LINT-FREE COTTON CLOTH

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-20-00-370-006-A

Repair of the Paint Coat on Components

(Ref. Fig. 25-00-00-991-00300-A - Three Patches Repair Solution)


3.

Job Set-up
Subtask 25-00-00-861-055-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-00-00-010-100-A
B.

Get Access
(1)

AES

If necessary, remove the component you will repair from the aircraft (refer to the related AMM chapter).

25-00-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN YOU
USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15 MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
Subtask 25-00-00-340-054-A
A.

Repair of a Damage with a minimum Depth of 1.0 mm (0.04 in.)


(1)

Preparation:
(a)

Clean the damaged area with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton
cloth LINT-FREE COTTON CLOTH (Material No: 19-003) .

(b)

Prepare the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-036) .


NOTE :

(2)

(3)

Refer to the manufacturers instructions for the correct mixture.

Do the repair procedure:


(a)

Apply the compound to the repair area with a SPATULA - NON METALLIC.

(b)

Make the repair area smooth with a CLOTH-EMERY (GRADE 320 - 400).

(c)

Clean the repair area with CLEANING AGENTS (Material No: 11-010) and a LINT-FREE
COTTON CLOTH (Material No: 19-003) .

If necessary apply a layer of paint coat (Ref. TASK 25-20-00-370-006-A).

Subtask 25-00-00-340-113-A
B.

Repair of a damage with a minimum depth of 1 mm (0.04 in.) and a maximum diameter of 50 mm (2.0 in.)
(1)

(2)

(3)

AES

Preparation:
(a)

Make a basic mixture of 90 parts of BONDING AND ADHESIVE COMPOUNDS (Material No:
08-010A) (Araldite AW134) and 10 parts of the microballoons SPECIAL MATERIALS (Material
No: 05-057) by volume.

(b)

Mix 40 parts of the hardener BONDING AND ADHESIVE COMPOUNDS (Material No: 08-010A)
with 100 parts of the basic mixture by weight.

Do the repair procedure:


(a)

Apply the prepared mixture to the repair area with a SPATULA - NON METALLIC.

(b)

Make the repair area smooth with a CLOTH-EMERY (GRADE 320 - 400).

If necessary apply a layer of paint coat (Ref. TASK 25-20-00-370-006-A).

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AIRCRAFT MAINTENANCE MANUAL
Subtask 25-00-00-340-114-A
C.

Repair of a Damage with a minimum depth of 1.0 mm (0.04 in.) and a minimum Diameter of 50 mm (2.0
in.):
(Ref. Fig. 25-00-00-991-00300-A - Three Patches Repair Solution)
(1)

(2)

(3)
5.

Preparation:
(a)

If the component is cracked, you must stop-drill the ends of the cracks with a DRILL DIA 3 MM
(0,118 IN).

(b)

Make the edges of the damage smooth with a CLOTH-EMERY (GRADE 320 - 400).

(c)

Make 3 patches (1), (2) and (3) of glasscloth SPECIAL MATERIALS (Material No: 05-033) .

Do the repair procedure:


(a)

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-025) to the repair area and
put the patch (3) in position.

(b)

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-025) to the patch (3) and
put the patch (2) in position.

(c)

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-025) to the repair area and
put the patch (1) in position.

(d)

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-025) to the patch (1).

(e)

When the repair area is dry, make it smooth with a CLOTH-EMERY (GRADE 320 - 400).

(f)

Fill the areas that are not flat with BONDING AND ADHESIVE COMPOUNDS (Material No:
08-010A) .

(g)

Make the area smooth with a CLOTH-EMERY (GRADE 320 - 400).

(h)

Clean the repair with CLEANING AGENTS (Material No: 11-010) and a LINT-FREE COTTON
CLOTH (Material No: 19-003) .

If necessary apply a layer of paint coat (Ref. TASK 25-20-00-370-006-A).

Close-up
Subtask 25-00-00-410-093-A
A.

Put the aircraft back to its initial configuration.


(1)

If removed before, install the repaired component in the aircraft (refer to the related AMM chapter).

Subtask 25-00-00-942-074-A
B.

Close-up
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

Subtask 25-00-00-862-056-A
C.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-00-00 PB801

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** On A/C ALL

SECTION

AA
x x x
1
2
3

x= 12,5mm (0.49 in.)

N_MM_250000_8_AEM0_01_00

AES

FIGURE 25-00-00-991-00300-A SHEET 1


Three Patches Repair Solution

25-00-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-00-00-340-002-A
Repairs of Cabin Polycarbonate (PC) Sheet Components
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
CLOTH-EMERY (GRADE 320 - 400)

No specific

CUTTER - THIN BLADE

No specific

PLATE - BASE, RUBBER

B.

Consumable Materials

REFERENCE
Material No: 05-033
Material No: 08-025
Material No: 11-010
Material No: 19-003
No specific
C.

DESIGNATION
SPECIAL MATERIALS
GLASSCLOTH
BONDING AND ADHESIVE COMPOUNDS
TWO COMPONENT POLYURETHANE ADHESIVE
CLEANING AGENTS
ISOPROPYL ALCOHOL
LINT-FREE COTTON CLOTH
separating foil

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-20-00-370-006-A

Repair of the Paint Coat on Components

(Ref. Fig. 25-00-00-991-00100-A - Single Sheet of PC)


3.

Job Set-up
Subtask 25-00-00-861-057-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-00-00-020-063-A
B.
4.

If necessary, remove the component you will repair from the aircraft (refer to the related AMM chapter).

Procedure
(Ref. Fig. 25-00-00-991-00100-A - Single Sheet of PC)
Subtask 25-00-00-340-052-A
A.

Repair of the Component


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.

AES

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USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
(1)

If the component is cracked, you must stop-drill the ends of the crack.

(2)

Remove the damage that has gone through the component with a CUTTER - THIN BLADE.

(3)

Clean the repair with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth LINTFREE COTTON CLOTH (Material No: 19-003) .

(4)

Repair the damage that is less than 10 mm (0.4 in.) in diameter:


NOTE :

(5)

AES

Only do this repair when the distance from the damaged area to a support or attachment point
is more than 40 times the component thickness.

(a)

Apply the separating foil (1) to the front face of the component (3).

(b)

Put the component (3), front face down, on a PLATE - BASE, RUBBER (2).

(c)

Fill the damaged area with BONDING AND ADHESIVE COMPOUNDS (Material No: 08-025)
(4).

(d)

Let the adhesive cure for 1 hour.

(e)

Remove the separating foil (1) from the component (3).

(f)

Fill the areas that are not smooth with BONDING AND ADHESIVE COMPOUNDS (Material No:
08-025) .

(g)

If necessary, make the repair area smooth with a CLOTH-EMERY (GRADE 320 - 400).

Repair to a damaged area that is 10 mm (0.4 in.) or larger in diameter:


(a)

Make an insert from the applicable PC material.

(b)

Chamfer the edges of the component (5) to 45 degrees.

(c)

Chamfer the edges of the insert (7) to 45 degrees.

(d)

Apply the separating foil (1) to the front face of the component (5).

(e)

Put the component (5), front face down, on a PLATE - BASE, RUBBER (2).

(f)

Make the repair area smooth with a CLOTH-EMERY (GRADE 320 - 400).

(g)

Clean the repair area with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

(h)

Bond the insert (7) to the component (5) with BONDING AND ADHESIVE COMPOUNDS
(Material No: 08-025) .

(i)

Make a stiffener from SPECIAL MATERIALS (Material No: 05-033) (6).

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(j)

Apply the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-025) to the repair area.

(k)

Apply the SPECIAL MATERIALS (Material No: 05-033) , (6) to the repair area.

(l)

NOTE :

The thickness of the SPECIAL MATERIALS (Material No: 05-033) (6) must equal 0.5
times the component thickness. The minimum distance from the edge of the stiffener to
the insert must equal 20 times the component thickness.

NOTE :

With flat components, a polycarbonate sheet equal to the component thickness is bonded
to the component as an alternative to the SPECIAL MATERIALS (Material No: 05-033) .

Remove the separating foil (1) from the component (5).

(m) Fill the areas that are not flat with BONDING AND ADHESIVE COMPOUNDS (Material No:
08-025) .
(n)

If necessary, make the area of the repair smooth with a CLOTH-EMERY (GRADE 320 - 400).
NOTE :

(6)

Allow the bonding and adhesive compounds to harden before you use the emery cloth.

If necessary, apply a top layer (Ref. TASK 25-20-00-370-006-A).

Subtask 25-00-00-420-065-A
B.

Installation of the removed Component


(1)

5.

If you have removed the component to do the repair, install the component in the aircraft (refer to the
related AMM chapter).

Close-up
Subtask 25-00-00-942-072-A
A.

Close-up
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

Subtask 25-00-00-862-058-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

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** On A/C ALL

2
1

5
7

d
45

2
1

NOTE:

"a"= 20 x"d"
N_MM_250000_8_AAM0_01_00

AES

FIGURE 25-00-00-991-00100-A SHEET 1


Single Sheet of PC

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-00-00-340-007-A
Repairs of Cabin Polycarbonate (PC) Composite Components with Honeycomb Core
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
CLOTH-EMERY (GRADE 320 - 400)

No specific

CUTTER - THIN BLADE

No specific

DRILL DIA 3 MM (0,118 IN)

No specific

PLATE - BASE, RUBBER

B.

Consumable Materials

REFERENCE
Material No: 05-033
Material No: 05-075
Material No: 08-025
Material No: 11-010
Material No: 19-003
Material No: 20-003
No specific
C.

DESIGNATION
SPECIAL MATERIALS
GLASSCLOTH
SPECIAL MATERIALS
POLYMETHACRYLIMID RIGID FOAM
BONDING AND ADHESIVE COMPOUNDS
TWO COMPONENT POLYURETHANE ADHESIVE
CLEANING AGENTS
ISOPROPYL ALCOHOL
LINT-FREE COTTON CLOTH
REPAIR MATERIALS FOR COMPOSITE STRUCTURE
ARAMID PHENOLIC HONEYCOMB CORES 1/8-3.0
separating foil

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-20-00-370-006-A

Repair of the Paint Coat on Components

(Ref. Fig. 25-00-00-991-01200-A - Polycarbonate Composite Components)


3.

Job Set-up
Subtask 25-00-00-861-062-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-00-00-020-065-A
B.

AES

If necessary, remove the component you will repair from the aircraft (refer to the related AMM chapter).

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4.

Procedure
Subtask 25-00-00-340-060-A
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN YOU
USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15 MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
A.

Repair of the PC Component


(Ref. Fig. 25-00-00-991-01200-A - Polycarbonate Composite Components)
NOTE :

(1)

The clearance to edges must be more than 300 times of SPECIAL MATERIALS (Material No: 05-033)
thickness or 100 times of damaged PC surface layer thickness.
The distance from the adjacent attach or support point of the component, or from the connection to
another component:
. Must be more than 800 times of SPECIAL MATERIALS (Material No: 05-033) thickness,
. Must be more than 250 times of damaged PC surface layer thickness.
The distance between two repairs must be more than 500 times of SPECIAL MATERIALS
(Material No: 05-033) thickness or 150 times of damaged PC surface layer thickness.

Make the crack in the PC surface layer larger.


NOTE :

AES

The maximum width of the crack must be equal to the component thickness.

(2)

Stop-drill the ends of the crack with a DRILL DIA 3 MM (0,118 IN).

(3)

Remove the damage that has gone through the component with a CUTTER - THIN BLADE.

(4)

Make the repair area smooth with a CLOTH-EMERY (GRADE 320 - 400).

(5)

Clean the repair area with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

(6)

Repair the damage that is less than 10 mm (0.4 in.) in diameter at upper surface and at core material
on flat and rounded components:
(a)

Apply the separating foil (1) to the front face of the component (5).

(b)

Put the component (5), front face down, on a PLATE - BASE, RUBBER (2).

(c)

Fill the damaged area with BONDING AND ADHESIVE COMPOUNDS (Material No: 08-025) .

(d)

Let the adhesive cure for 1 hour.

(e)

Remove the separating foil (1) from the component (5).

(f)

Fill the areas that are not smooth with BONDING AND ADHESIVE COMPOUNDS (Material No:
08-025) .

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(g)

If necessary, make the repair smooth with a CLOTH-EMERY (GRADE 320 - 400).
NOTE :

(7)

Allow the bonding and adhesive compounds to harden before you use the emery cloth.

Repair the damage that is 10 mm (0.4 in.) or larger in diameter at upper surface and at core material
on flat components:
NOTE :

The minimum distance from the edge of the stiffener (7) to the damaged area must equal 20
times component thickness.

(a)

Make a repair plug (3) from the applicable PC material.

(b)

Make a stiffener (7) from the applicable PC material.


NOTE :

(c)

Use stiffeners from SPECIAL MATERIALS (Material No: 05-033) if the component is
rounded.

Make a stiffener (9) from SPECIAL MATERIALS (Material No: 05-033) .


NOTE :

If the rear side of the component is made of PC material use a stiffener from the same
material.
Chamfer the edges of the PC stiffener to 45 degrees.

(d)

Make an insert of SPECIAL MATERIALS (Material No: 05-075) or REPAIR MATERIALS FOR
COMPOSITE STRUCTURE (Material No: 20-003) .

(e)

Chamfer the edges of the PC surface layer (4) to 45 degrees.

(f)

Chamfer the edges of the repair plug (3) to 45 degrees.

(g)

Apply the separating foil (1) to the front face of the component (5).

(h)

Put the component (5), front face down, on a PLATE - BASE, RUBBER (2).

(i)

Bond the repair plug (3) to the component (5) with BONDING AND ADHESIVE COMPOUNDS
(Material No: 08-025) .

(j)

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-025) to the repair area.

(k)

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-025) to the stiffener (7), the
insert (8) and the honeycomb.

(l)

Bond the stiffener (7) and the insert (8) with BONDING AND ADHESIVE COMPOUNDS
(Material No: 08-025) .

(m) Let the adhesive cure for 1 hour.


(n)

Make the repair smooth with a CLOTH-EMERY (GRADE 320 - 400).

(o)

Clean the repair area with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

(p)

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-025) to the repair area.

(q)

Apply the stiffener (9) to the repair area.


NOTE :

AES

The total thickness of SPECIAL MATERIALS (Material No: 05-033) (9) must equal the
initial PC layer (6).The minimum distance from the edge of the stiffener (9) to the insert
(8) must equal 40 times the thickness of the PC layer (6).

(r)

Remove the separating foil (1) from the component (5).

(s)

Fill the areas that are not smooth with BONDING AND ADHESIVE COMPOUNDS (Material No:
08-025) .

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(t)

If necessary, make the area of the repair smooth with a CLOTH-EMERY (GRADE 320 - 400).
NOTE :

(8)

Allow the bonding and adhesive compounds to harden before you use the emery cloth.

If necessary, apply a top layer (Ref. TASK 25-20-00-370-006-A).

Subtask 25-00-00-420-062-A
B.
5.

If you have removed the component to do the repair, install the component in the aircraft (refer to the related
AMM chapter).

Close-up
Subtask 25-00-00-942-068-A
A.

Close-up
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

Subtask 25-00-00-862-062-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-00-00 PB801

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** On A/C ALL

a
9
6

d
a
1

45
7

NOTE:

"a"= 20 x"d"

"b"= 40 x"d"

N_MM_250000_8_AAN0_01_00

AES

FIGURE 25-00-00-991-01200-A SHEET 1


Polycarbonate Composite Components

25-00-00 PB801

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AIRCRAFT MAINTENANCE MANUAL

COCKPIT - DESCRIPTION AND OPERATION


** On A/C ALL
1.

General Description
The cockpit comprises the area above the floor structure between frames 1 and 12. Access to the cockpit is gained
via the left forward passenger/crew door and the cockpit door. The cockpit is equipped with adjustable seats for two
crew members, a third occupant seat and a folding seat for a fourth occupant. Various furnishings and equipment are
fitted in the cockpit for the comfort, convenience and safety of the occupants.
A.

AES

Description
The cockpit, furnishings consist of :
. crew members seats
. heat and sound insulation panels
. lining and furnishing panels
. equipment racks.

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COCKPIT - REPAIRS
** On A/C ALL
Task 25-10-00-330-001-A
Repair of the Flight-Compartment Ceiling Panels
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
AR SAFETY CLIP - CIRCUIT BREAKER

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

C.

Referenced Information

REFERENCE
25-00-00-330-002-A

DESIGNATION
Repairs of Non-structural Components (not in the Cargo Compartments)

25-00-00-330-003-A

Repairs of Surface Damage of Composite Components (not in the Cargo


Compartments)

25-13-41-000-001-A

Removal of the Ceiling Panels

25-13-41-400-001-A

Installation of the Ceiling Panels

(Ref. Fig. 25-10-00-991-00100-A - Flight-Compartment Ceiling Panels)


3.

Job Set-up
Subtask 25-10-00-865-050-A
A.

Open, safety and tag this(these) circuit breaker(s):


PANEL

49VU

DESIGNATION
LIGHTING/EMER LT/CKPT/DOME

FIN

LOCATION

1LE

H08

122VU

LIGHTING/CKPT/DOME

3LE

Y06

Subtask 25-10-00-010-050-A
B.

ITEM
1

AES

Removal of the Ceiling Panels


(1)

If necessary remove the panel from the aircraft (Ref. TASK 25-13-41-000-001-A).

(2)

List of the ceiling panels.


(Ref. Fig. 25-10-00-991-00100-A - Flight-Compartment Ceiling Panels)

PANEL
IDENT
211GC

DESCRIPTION
COVER ASSY

MATERIAL
Laminate

IPC CROSS REF.


25130103

REMARKS
Non repairable

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ITEM

PANEL
IDENT
211HC
211JC
211FC
212FC
211EC
212EC
211DC
212DC

PANEL ASSY
PANEL ASSY
PANEL ASSY
PANEL ASSY
DOOR ASSY
DOOR ASSY
PANEL ASSY
PANEL ASSY

Sandwich
Sandwich
Sandwich
Sandwich
Laminate
Laminate
Joggling
Joggling

25130103
25130101
25130101
25130102
25130101
25130102
25130101
25130102

211CC
212CC

PANEL ASSY
PANEL ASSY

Joggling
Joggling

25130101
25130102

211BC
212BC
211AC
212AC

PANEL
PANEL
PANEL
PANEL

Sandwich
Sandwich
Sandwich
Sandwich

25130101
25130102
25130101
25130102

2
3
4
5
6

9
4.

DESCRIPTION

ASSY
ASSY
ASSY
ASSY

MATERIAL

IPC CROSS REF.

REMARKS

Non repairable
Non repairable

Procedure
Subtask 25-10-00-330-050-A
A.

Damage to the Lining Panel


(1)

Superficial Damage
(a)

(2)

Significant Damage
(a)

5.

If the damage diameter is less than or equal to 50 mm (1.9685 in.) and if the honeycomb core is
not damaged, do the repair of the panel (Ref. TASK 25-00-00-330-003-A).
If the honeycomb core is damaged and/or if the damage diameter is more than 50 mm (1.9685
in.) or if the honeycomb structure is debonded, do the repair of the panel (Ref. TASK
25-00-00-330-002-A).

Close-up
Subtask 25-10-00-410-050-A
A.

Installation of the Ceiling Panels


(1)

If necessary, install the panel in the aircraft (Ref. TASK 25-13-41-400-001-A).

Subtask 25-10-00-865-051-A
B.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

49VU

PANEL

DESIGNATION
LIGHTING/EMER LT/CKPT/DOME

1LE

H08

122VU

LIGHTING/CKPT/DOME

3LE

Y06

AES

FIN

LOCATION

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** On A/C ALL

N_MM_251000_8_AAM0_01_00

AES

FIGURE 25-10-00-991-00100-A SHEET 1


Flight-Compartment Ceiling Panels

25-10-00 PB801

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-10-00-330-002-A
Repair of the Flight-Compartment Side Panels
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
AR SAFETY CLIP - CIRCUIT BREAKER

Referenced Information

REFERENCE
25-00-00-330-002-A

DESIGNATION
Repairs of Non-structural Components (not in the Cargo Compartments)

25-00-00-330-003-A

Repairs of Surface Damage of Composite Components (not in the Cargo


Compartments)

33-12-15-000-001-A

Removal of the Console and Briefcase Light

33-12-15-400-001-A

Installation of the Console and Briefcase Light

(Ref. Fig. 25-10-00-991-00200-A - Flight-Compartment Side Panels)


3.

Job Set-up
Subtask 25-10-00-865-052-A
A.

Open, safety and tag this(these) circuit breaker(s):

49VU

PANEL

DESIGNATION
LIGHTING/EMER LT/CKPT/DOME

1LE

FIN
H08

LOCATION

122VU

LIGHTING/FLOOD/F/O/SIDE

4LE

Z06

122VU

LIGHTING/FLOOD/CAPT/SIDE

5LE

Z05

122VU

LIGHTING/FLOOD/CTR INST/PNL

2LE

Z04

Subtask 25-10-00-010-051-A
B.

ITEM
1
2
3

AES

Removal of Equipment and Side Panels.


(1)

If necessary, remove the reading lights 17LE, 18LE, 19LE, 20LE, 21LE, 22LE (Ref. TASK
33-12-15-000-001-A) and 25LE, 26LE (Ref. AMM 33-12-12-000-001) .

(2)

If necessary, remove the panel from the aircraft.

(3)

List of lining panels.


(Ref. Fig. 25-10-00-991-00200-A - Flight-Compartment Side Panels)

PANEL
IDENT
211MW

DESCRIPTION

MATERIAL

IPC CROSS REF.

REMARKS

LINING ASSY

Laminate

25130110

Non repairable

211LW
211LC
212LC

PANEL ASSY
OUTLET ASSY
OUTLET ASSY

Laminate
Joggling
Joggling

25130111
25130106
25130106

Non repairable

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ITEM

PANEL
IDENT
211PW
212PW
211NW
212NW
211DW
212DW

PANEL
PANEL
LINING
LINING
PANEL
PANEL

211KL
212KL

8
9

4
5
6

10
11
12

4.

DESCRIPTION
ASSY
ASSY
ASSY
ASSY
ASSY
ASSY

MATERIAL

IPC CROSS REF.

REMARKS

Sandwich
Sandwich
Laminate
Laminate
Joggling
Joggling

25130111
25130111
25130110
25130110
25130109
25130109

Non repairable
Non repairable

OUTLET ASSY
OUTLET ASSY

Foam
Foam

25130105
25130105

Non repairable
Non repairable

211GW
212GW

PANEL ASSY
PANEL ASSY

Joggling
Joggling

25130109
25130109

211EW
212EW
211FW
212FW
211BW
212BW

PLATE
PLATE
PANEL
PANEL
PANEL
PANEL

Foam
Foam
Sandwich
Sandwich
Joggling
Joggling

25130116
25130117
25130116
25130117
25130114
25130114

Non repairable
Non repairable

211CW
212CW

PANEL ASSY-UPPER
PANEL ASSY-UPPER

Polycarbon/Foam
Polycarbon/Foam

25130114
25130114

Non repairable
Non repairable

ASSY-COVER
ASSY-COVER
ASSY-SIDE
ASSY-SIDE
ASSY-REAR
ASSY-REAR

Procedure
Subtask 25-10-00-330-051-A
A.

Damage to the Lining Panel


(1)

Superficial Damage
(a)

(2)

Significant Damage
(a)

5.

If the damage diameter is less than or equal to 50 mm (1.9685 in.) and if the honeycomb core is
not damaged, do the repair of the panel (Ref. TASK 25-00-00-330-003-A).

If the honeycomb core is damaged and/or if the damage diameter is more than 50 mm (1.9685
in.) or if the honeycomb structure is debonded, do the repair of the panel (Ref. TASK
25-00-00-330-002-A).

Close-up
Subtask 25-10-00-410-051-A
A.

Installation of the Lateral Panels and Equipment


(1)

If necessary, install the reading lights 17LE, 18LE, 19LE, 21LE, 22LE (Ref. TASK 33-12-15-400-001-A)
and 25LE, 26LE (Ref. AMM 33-12-12-400-001) .

Subtask 25-10-00-865-053-A
B.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
PANEL

49VU

DESIGNATION
LIGHTING/EMER LT/CKPT/DOME

1LE

H08

122VU

LIGHTING/FLOOD/F/O/SIDE

4LE

Z06

122VU

LIGHTING/FLOOD/CAPT/SIDE

5LE

Z05

122VU

LIGHTING/FLOOD/CTR INST/PNL

2LE

Z04

AES

FIN

LOCATION

25-10-00 PB801

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** On A/C ALL

10

11 12 13

14

15

15

14

13 12 11

10

N_MM_251000_8_ABM0_01_00

AES

FIGURE 25-10-00-991-00200-A SHEET 1


Flight-Compartment Side Panels

25-10-00 PB801

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** On A/C ALL
Task 25-10-00-330-003-A
Repair of the Flight-Compartment Rear Panels
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
25-00-00-330-002-A

DESIGNATION
Repairs of Non-structural Components (not in the Cargo Compartments)

25-00-00-330-003-A

Repairs of Surface Damage of Composite Components (not in the Cargo


Compartments)

(Ref. Fig. 25-10-00-991-00300-A - Flight-Compartment Rear Panels)


3.

Job Set-up
Subtask 25-10-00-010-052-A
A.

ITEM
1
2
3
4
5
6
7
8
4.

Removal of the Rear Panels


(1)

If necessary, remove the panel from the aircraft.

(2)

List of the rear/panels.


(Ref. Fig. 25-10-00-991-00300-A - Flight-Compartment Rear Panels)

PANEL
IDENT
212JW
212HW

212KW

DESCRIPTION
PANEL-UPPER
PANEL ASSY-SIDE
PANEL ASSY
PANEL ASSY-SIDE
PANEL-FRONT
PANEL ASSY-SIDE
PANEL ASSY
PANEL ASSY

MATERIAL
Foam
Sandwich
Laminate
Sandwich
Sandwich
Sandwich
Sandwich
Sandwich

IPC CROSS REF.

REMARKS

25130119
25130119
25130112
25130122
25130122
25130122
25130113
25130112

Procedure
Subtask 25-10-00-330-052-A
A.

Damage to the Lining Panel


(1)

Superficial Damage
(a)

(2)

Significant Damage
(a)

AES

If the damage diameter is less than or equal to 50 mm (1.9685 in.) and if the honeycomb core is
not damaged, do the repair of the panel (Ref. TASK 25-00-00-330-003-A).
If the honeycomb core is damaged and/or if the damage diameter is more than 50 mm (1.9685
in.) or if the honeycomb structure is debonded, do the repair of the panel (Ref. TASK
25-00-00-330-002-A).

25-10-00 PB801

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5.

Close-up
Subtask 25-10-00-410-052-A
A.

Installation of the Rear Panels


(1)

AES

If necessary, install the panels in the aircraft.

25-10-00 PB801

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** On A/C ALL

A
120VU

FR24A

Z210

E
D

F
FR1

4
8

D
5

3
7

N_MM_251000_8_ACM0_01_00

AES

FIGURE 25-10-00-991-00300-A SHEET 1


Flight-Compartment Rear Panels

25-10-00 PB801

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AIRCRAFT MAINTENANCE MANUAL

COCKPIT SEATS - DESCRIPTION AND OPERATION


** On A/C ALL
1.

General
The cockpit is equipped with four seats :
. a Captain seat
. a First Officer seat
. a Third Occupant seat located against the right aft panel.
. a folding seat for the Fourth Occupant located in the cockpit left aft section.
A.

Captain and First Officer Seats


The Captain and First Officer seats are symmetrical and have the same function.

B.

Occupant Seats
. Third Occupant Seat
The Third Occupant seat is a folding seat attached to the right rear panel in the cockpit.
.

AES

Fourth Occupant Seat


The Fourth Occupant seat is of the folding type and has no adjustment.

25-11-00 PB001

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2.

Component Location
(Ref. Fig. 25-11-00-12900-B - Cockpit Seats - Component Location)
(Ref. Fig. 25-11-00-12900-B - Cockpit Seats - Component Location)
FIN

3MS
4MS

SEAT-CAPTAIN
SEAT-F/O

ZONE ACCESS ATA REF.


DOOR
211
25-11-51
212
25-11-51

13MM
14MM

SEAT-FOURTH OCCUPANT
SEAT-THIRD OCCUPANT

211
212

AES

FUNCTIONAL DESIGNATION

PANEL

A.

Captain and First Officer Seats


The Captain and First Officer seats are equidistant from the aircraft centerline:
Y +/- 530 mm (Y +/- 20.88 in.)
The base of the seats is attached to the floor by means of eight hexagonal head screws.

B.

Occupant Seats
. Third Occupant Seat

25-11-42
25-11-41

The Third Occupant seat stands apart from the aircraft centerline:
Y -86 mm (Y -3.39 in.) but can move to Y -35 mm (Y - 1.38 in.).

.
.

Fourth Occupant Seat


The Fourth Occupant seat forms an angle of 22.8 degrees with respect to the cockpit aft partition.
The base of the seat is attached to the floor by means of four hexagonal head screws located inside the life
vest compartment.

25-11-00 PB001

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3.

Component Description
A.

Captain and First Officer Seats 3MS 4MS


(1) General
The Captain and First Officer seats are secured to the cockpit floor.
The seat moves longitudinally and vertically. In the rearmost position the seat moves sidewise towards the
console, which increases the space between the pedestal and the seat and therefore enables passage of the
seat occupant. This is the seat stowed position.
(2) Description
(Ref. Fig. 25-11-00-15500-S - Captain/First Officer Seat - Front View)
(Ref. Fig. 25-11-00-16300-E - Captain/First Officer Seat - Rear View)
(3) Manual Controls
Manual controls are fitted to the seats. They serve to unlock the seat and allow to position it in different
configurations.
(4) Electrical Controls
Electrical controls are also available. They consist of a motor coupled to two reduction gears. The motor is
controlled by two three-position switches. The gear motor assembly is overriden by the manual controls.
(5) Additional Manual Controls
Additional manual controls are used to adjust the backrest and lumbar rest positions. All the controls are of
easy access and enable the occupant to select the desired position.
(6) Seat equipment
The backrest incorporates a life vest fitted in a housing closed by means of two magnets.
(Ref. Fig. 25-11-00-16300-E - Captain/First Officer Seat - Rear View)
A lumbar rest adjustable in the vertical and horizontal directions enables adaptation of the seat to the
occupant. It is possible to adjust the pedestal side armrest by means of a knurled knob located in the front.
The armrest is hinged to the backrest. It is therefore possible to lift it vertically and stow it behind the
backrest.
The sidestick armrest located on the outboard side of the seat is provided with two adjustment knobs.
These knobs are used to adjust the height and the tilt angle of the side stick armrest so that the pilot can
rest his arm in its optimum position with respect to the side stick controller. Two position indicators show
the selected position. The armrest is fixed to the seat pan structure and is not affected by backrest
movements. It can be folded back to a vertical position to enable easy access to the crew briefcase or
console.
(7) Safety Harness
The safety harness comprises five straps and an inertia reel. The inertia reel can be locked by a control lever
located behind the seat on the right side.
(Ref. Fig. 25-11-00-16300-E - Captain/First Officer Seat - Rear View)
(8) Indicating
Four lamps which serve to light the floor are located under the Captain and First Officer seats (one under
each corner of the seat pan). This lighting is controlled from the instrument panel.
NOTE :

B.

The Captain and First Officer seats are symmetrical and their operation is identical.

Third Occupant Seat 14MM


(1) General
The 3rd Occupant seat is a folding seat attached to the right rear panel in the cockpit.
It can slide along the Y-axis to take up a position on the aircraft centerline. No longitudinal adjustment is
provided.

AES

25-11-00 PB001

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The seat pan unfolds and locks only in the unfolded position, in the aircraft centerline.
(2) Description
(Ref. Fig. 25-11-00-18600-B - Third Occupant Seat)
(3) Controls
A manual control enables the seat to be moved from its stowage position to its utilization position on the
aircraft centerline.
A second control serves to unlock the headrest.
A third control serves to lock the inertia reel.
(4) Seat equipment
The headrest can be folded down so that the circuit breaker panel can be opened while the seat is in its
stowed position.
A compartment closed by VELCRO tapes and containing a life vest is provided in the lower part of the
seat.
The safety harness includes five straps and an inertia reel controlled by a handle located on the left of the
seat. This handle serves to lock and unlock the inertia reel.
C.

Fourth Occupant Seat 13MM


(1) General
The Fourth Occupant seat is a folding seat located against the left rear partition in the cockpit. The seat
cushion is folded down into place. It is returned to its stowed position by pressing upwards and against the
partition.
The lower section of the seat is provided with a compartment containing a life vest and closed by VELCRO
tapes.
The straps of the safety harness can be clicked into the buckle in any order. Turning the unlocking control
through a 1/4 turn, either clockwise or anticlockwise, releases the two shoulder straps and the lap belt.
Pressing the control located on the top of the buckle releases the shoulder straps alone.
The inertial reel locking control is located in the coat storage compartment.
(2) Description
(Ref. Fig. 25-11-00-19800-B - Fourth Occupant Seat)

AES

25-11-00 PB001

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** On A/C ALL
4.

Operation/Control and Indicating


A.

Captain and First Officer Seats


(1) Vertical travel
(a) Manual control
(Ref. Fig. 25-11-00-17600-L - Manual Control)
1

Up travel
To move the seat in the up direction pull the control handle, marked V and located on the
inboard side of the seat pan, upwards in order to unlock the seat. Then, by taking your weight off
the seat, adjust the seat to required position, then release the handle. A gas cylinder compensates
for the weight of the seat (2 grasp handles are located above each pilot seat).

Down travel
To move the seat in the down direction, pull the control handle upwards in order to unlock the
seat. The weight of the occupant is sufficient to move the seat downwards. To lock the seat in
position, release the handle. The down movement is slowed down by means of a gas cylinder.
NOTE :

The control handle V acts on a ball-nut/screw system ensuring vertical movement of the
seat.

(b) Vertical electrical control


(Ref. Fig. 25-11-00-17800-A - Seat - Functional Diagram)
If the circuit is supplied with power, place the control switch located on the inner side of the seat pan
in the up or down position until the seat reaches the required position. Seat movements are obtained
by the gear motor associated with the ball-nut/screw system. The movements are limited by stops and
an overtorque detector integrated in the gear motor assembly.
(2) Horizontal travel
(a) Manual control
(Ref. Fig. 25-11-00-17600-L - Manual Control)
To move the seat forwards or backwards, pull the control handle marked H, located on the pedestal
side of the seat, upwards to unlock the system. When the desired position is reached, release the
handle to lock the system. If the H handle is faulty, operate the small lever under the seat, on the
center pedestral side. Lift the handle upwards to move the seat, release the handle to lock the seat in
the selected position.
Horizontal travel indicators, located on the pedestal side of the seat, give the longitudinal position of
the seat.
The seat is held in the required position by means of a locking pin which slides into a drilled fitting
attached to the seat pan.
(3) Electrical control
(Ref. Fig. 25-11-00-17800-A - Seat - Functional Diagram)
The three-position switch controls the gear motor connected to a rack and pinion system located under the
seat pan. When the seat reaches its limit position, overtorque is detected and the motor power supply is cut
off. The detector is integrated in the gear motor. The gear motor assembly locks the seat on the rack.
(4) Backrest adjustment
(Ref. Fig. 25-11-00-17600-L - Manual Control)
The position of the backrest can be adjusted from 7 deg. to 34 deg. with respect to the vertical by pulling
the control handle marked R, located on the pedestal side of the seat. The lever acts on two locks by
means of a control and 2 cables. A gas cylinder damps the backwards movement of the backrest and acts
as return spring when the backrest is raised to the 7 deg. position.

AES

25-11-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
(5) Lumbar rest adjustment
(Ref. Fig. 25-11-00-17600-L - Manual Control)
Two coaxial knobs, located on the pedestal side of the backrest enable the lumbar rest adjustment in the
vertical and horizontal directions.
The round serrated control knob ensures the vertical lumbar rest adjustment by means of a rack and pinion
system.
The triangular knob ensures the depth adjustment of the lumbar rest by means of a cam-mounted rack and
pinion assembly.
(6) Armrest adjustment
(Ref. Fig. 25-11-00-17600-L - Manual Control)
(a) Inboard armrest
The inboard armrest (pedestal side) can be raised vertically and stowed behind the backrest.
A knob located on the front of the armrest ensures height adjustment by means of a screw-nut system
and associated stop (continuous adjustment from 15 deg. downwards to 10 deg. upwards).
(b) Side stick armrest
(Ref. Fig. 25-11-00-18300-A - Side stick Armrest)
The side stick armrest is composed of three main sections. These are the fixed arm, the carrier arm
and the side stick table.
The fixed arm supports the carrier arm and side stick table assembly and is attached to the seat pan.
The carrier arm, by a rotation of 18 deg. max. upwards, with respect to the horizontal, around a hinge
pin, located on the fixed arm, enables height adjustment of the side stick table. The movement is given
by a knob located on the outboard side of the armrest. This knob transfers the rotary movement to a
screw-nut system. The nut is connected to a link and 2 rollers which transform the translation
movement of the nut into a rotary movement of the carrier arm around the fixed arm. The tilt angle of
the armrest table can be adjusted. A knob located on the front of the armrest enables this adjustment.
The principle of the adjustment mechanism is the same as the one described above except that the
rotation hinge pin is located on the carrier arm. Adjustment is up to 30 deg. downwards with respect
to the horizontal. A position indicator including two scales is integrated in the table. The scale on the
seat side shows the tilt angle adjustment of the table.
The scale on the outboard side shows the table height.
A wheel, located on the front of the table, serves to avoid interference between the armrest and the
lateral console when the seat is moved forwards with the table fully inclined.
(7) Safety harness
(Ref. Fig. 25-11-00-18500-B - Safety Harness)
The straps can be clicked into the buckle in any order. Turning the unlocking control through a 1/4 turn,
either clockwise or counterclockwise, releases the two shoulder straps and the lap belt.
Pressing the control located on the top of the buckle releases the shoulder straps alone.
A control lever, located on the pedestal side of the seat backrest, serves to lock the inertia reel. To lock the
mechanism the lever must be in the down position. To unlock the mechanism the lever must be in the up
position.
B.

Third Occupant Seat


(1) Deployment from stowage position to utilization position on aircraft centerline.
To move the seat to its utilization position on the aircraft centerline, the handle called SEAT UNLOCK,
located on the left of the seat, must be pulled upwards in order to unlock the system and enable the seat to
slide sidewise into its utilization position. When utilization position is reached, the system locks.
The translation movement is given by two guide tubes attached to the rear upper and lower sections of the
seat. The tubes are guided by ball-sleeves attached to the rear panel. The seat is held in position by a
locking pin which engages in the upper guide tube (Part 1).
(Ref. Fig. 25-11-00-19200-F - Stowage and Deployment of the Third Occupant Seat)

AES

25-11-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
The seat bottom folds down and locks automatically in the low position. The opening of the seat bottom
can be done only when the seat is in utilization position on the aircraft centerline.
Locking is achieved by a hook attached to the right upright of the seat which locks one of the rollers
guiding the seat bottom movement.
The headrest is folded up into its extended position where it automatically locks in place. It is held in
position by two locking pins which engage in lateral holes.
(2) Return to stowed position
(Ref. Fig. 25-11-00-19200-F - Stowage and Deployment of the Third Occupant Seat)
To fold down the headrest, simultaneously operate the two controls located in the center of bottom section
of the headrest. When the system unlocks, fold down the headrest into its stowed position.
To return the assembly to its stowed position:
. move the control handle marked SEAT UNLOCK upwards and move the seat to stowed position. As
soon as the seat detects this movement and if the seat is not occupied, the seat bottom will then rise
automatically. This prevents any interference with the First Officer seat when it is moved backwards.
or
. pull up the seat bottom to override the locking force then the seat bottom will rise automatically. Move
the control handle marked SEAT UNLOCK upwards and move the seat to the stowed position.
(3) Safety harness
(Ref. Fig. 25-11-00-19400-B - Safety Harness.)
The straps can be clipped into the buckle in any order. Turning the unlocking control through a 1/4 turn,
either clockwise or anticlockwise, releases the two shoulder straps and the lap belt.
Pressing the control located on the top of the buckle releases the shoulder straps alone.
A control lever, located behind the seat on the left side, serves to lock the inertia reel. To lock the
mechanism, the lever must be the in up position.
C.

AES

Fourth Occupant Seat


The Fourth Occupant Seat is of the folding type. It is attached to the floor and has no adjustment device.

25-11-00 PB001

Page 7
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

SEAT
CAPTAIN
3MS

SEAT
FIRST OFFICIER
4MS

CAPTAIN
OXYGEN MASK

FIRST OFFICER
OXYGEN MASK

4TH OCCUPANT
OXYGEN MASK

3RD OCCUPANT
OXYGEN MASK

4TH OCCUPANT
HEADSET

3RD OCCUPANT
BOOMSET

4TH OCCUPANT
COAT ROOM
3RD OCCUPANT
HANDMIC
SEAT4TH
OCCUPANT
13MM

SEAT3RD
OCCUPANT
14MM

N_MM_251100_0_AAN0_01_00

AES

FIGURE 25-11-00-12900-B SHEET 1


Cockpit Seats - Component Location

25-11-00 PB001

Page 8
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

HEADREST

HARNESS
BACK REST

LUMBAR
REST

BUCKLE
SIDE STICK
ARM REST

ARM
REST
FIFTH STRAP
LUMBAR REST
CONTROL
CUSHION
HARNESS
CONTROL
HANDLE

MANUAL
CONTROLS
ELECTRICAL
CONTROLS
BASE

N_MM_251100_0_GAM0_01_00

AES

FIGURE 25-11-00-15500-S SHEET 1


Captain/First Officer Seat - Front View

25-11-00 PB001

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

HEIGHT
ADJUSTMENT

ASHTRAY
HANDLE
LIFE VEST
COMPARTMENT

LIFE VEST
CHECK
WINDOW

FOOTREST

N_MM_251100_0_GEM0_01_00

AES

FIGURE 25-11-00-16300-E SHEET 1


Captain/First Officer Seat - Rear View

25-11-00 PB001

Page 10
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

ARM REST
POSITION INDICATOR

LUMBAR
REST

VERTICAL
ADJUSTMENT
DEPTH
ADJUSTMENT

ARM REST
ADJUSTMENT

SEAT BACK
RECLINING
ADJUSTMENT
SEAT HORIZONTAL
ADJUSTMENT
SEAT VERTICAL
ADJUSTMENT

N_MM_251100_0_FGU0_01_00

AES

FIGURE 25-11-00-17600-L SHEET 1


Manual Control

25-11-00 PB001

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AIRCRAFT MAINTENANCE MANUAL

E.H. : ELECTRIC CLUTCHBRAKEHORIZONTAL MOVEMENT


E.V. : ELECTRIC CLUTCHBRAKEVERTICAL MOVEMENT

E.V
4
5
DOWN

TWO POLE
SWITCH

2
UP

FWD

1
3
2
REAR
C
N

DN

FWD

UP

115/200V

RR

E.H

GEAR MOTOR
ASSEMBLY

** On A/C ALL

N_MM_251100_0_AJM0_01_00

AES

FIGURE 25-11-00-17800-A SHEET 1


Seat - Functional Diagram

25-11-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

INDICATOR

CARRIER ARM
HEIGHT ADJUSTMENT

WHEEL
TABLE TILT
ANGLE ADJUSTMENT

N_MM_251100_0_ANM0_01_00

AES

FIGURE 25-11-00-18300-A SHEET 1


Side stick Armrest

25-11-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

UNLOCK

LOCK

SHOULDER
STRAP UNLOCKING

HARNESS
UNLOCKING

N_MM_251100_0_FPM0_01_00

AES

FIGURE 25-11-00-18500-B SHEET 1


Safety Harness

25-11-00 PB001

Page 14
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

HEADREST
BACKREST
SHOULDER HARNESS
HEADREST UNLOCK

HARNESS UNLOCK
BOTTOM

SEAT UNLOCK
SEAT BELT
ATTACHMENTS

LIFE VEST STOWAGE

N_MM_251100_0_BAN0_01_00

AES

FIGURE 25-11-00-18600-B SHEET 1


Third Occupant Seat

25-11-00 PB001

Page 15
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

HEADREST
UNLOCK

BALL
SLEEVES
GUIDE
TUBES

SEAT
UNLOCK
PART 1
STOWAGE
POSITION

AIRCRAFT
CENTERLINE

STOWAGE POSITION
PART 3

DEPLOYMENT POSITION
PART2
N_MM_251100_0_BEN1_01_00

AES

FIGURE 25-11-00-19200-F SHEET 1


Stowage and Deployment of the Third Occupant Seat

25-11-00 PB001

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@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
SHOULDER
STRAP

SHOULDER
STRAP

SHOULDER STRAPS
CAN BE REMOVED
WITHOUT REMOVING
LAP BELTS

LAP BELT

LAP BELT

LOCK
CROTCH
STRAP

UNLOCK

N_MM_251100_0_BJN0_01_00

AES

FIGURE 25-11-00-19400-B SHEET 1


Safety Harness.

25-11-00 PB001

Page 17
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

HEADREST

FIXED BACKREST

SLIDE
HARNESS LOCKING
LOCKING PLATE
SUPPORT LINKS
SEAT BELT

SEAT CUSHION

LIFE VEST STOWAGE

N_MM_251100_0_BLN0_01_00

AES

FIGURE 25-11-00-19800-B SHEET 1


Fourth Occupant Seat

25-11-00 PB001

Page 18
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@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

COCKPIT SEATS - DEACTIVATION/REACTIVATION


** On A/C ALL
Task 25-11-00-040-001-A
Deactivation of the Defective Recline System of the CAPT (F/O) Seat
FIN 3MS, 4MS
Task Summary
MMEL OR CDL TITLE

ACCESS

TEST

SPECIFIC
TOOLS

MHR

E/T

NB MEN

MMEL 25-11-03A
1.

Reason for the Job


MMEL 25-11-03A
Pilot Seat Recline Adjustment
(Old MMEL ref: 25-11-01-A)-c))

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

211
212

COCKPIT
COCKPIT
B.

Referenced Information

REFERENCE
25-11-61-000-001-A

DESIGNATION
Removal of the Captain (First Officer) Seat Cushion

25-11-61-400-001-A

Installation of the Captain (First Officer) Seat Cushion

25-11-64-000-001-A

Removal of the Captain (First Officer) Seat-Headrest Assy

25-11-64-400-001-A

Installation of the Captain (First Officer) Seat-Headrest Assy

(Ref. Fig. 25-11-00-991-00200-A - Defective Recline System of the CAPT (F/O) Seat)
3.

Job Set-up
Subtask 25-11-00-860-056-A
A.

Aircraft Maintenance Configuration


(1)

4.

Remove the Captain (First Officer) seat cushion (Ref. TASK 25-11-61-000-001-A).

Procedure
(Ref. Fig. 25-11-00-991-00200-A - Defective Recline System of the CAPT (F/O) Seat)
Subtask 25-11-00-040-050-A
A.

Deactivation of the Defective Recline System of the CAPT (F/O) Seat


(1)

If installed, remove the headrest (Ref. TASK 25-11-64-000-001-A).


NOTE :

AES

Only do the step (1) in Para. 4.A.

(2)

Remove the fourteen screws (2).

(3)

Remove the upper back shroud (1) from the CAPT (F/O) seat backrest (3).

25-11-00 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(4)

Loosen the screw (4) on the left and right lock levers (6).

(5)

Remove the cable (5) from the left and right lock levers (6).

(6)

Push on the left and right lock levers (6) at the same time and push the CAPT (F/O) seat backrest (3)
to the vertical position.

(7)

Release the left and right lock levers (6).

(8)

Make sure that the seat backrest (3) is correctly locked in the vertical position.

(9)

Put the upper back shroud (1) in position on the CAPT (F/O) seat backrest (3).

(10) Install and tighten the fourteen screws (2).


(11) If necessary, install the headrest (Ref. TASK 25-11-64-400-001-A).
NOTE :
5.

Only do the step (11) in Para. 4.A.

Close-up
Subtask 25-11-00-860-057-A
A.

AES

Aircraft Maintenance Configuration


(1)

Install the Captain (First Officer) seat cushion (Ref. TASK 25-11-61-400-001-A).

(2)

Make sure that the work area is clean and clear of tool(s) and other items.

(3)

Make an entry in the log book.

25-11-00 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR9

811
FR1

3
1

B
B
4
6

B
C

N_MM_251100_4_AAM0_01_00

AES

FIGURE 25-11-00-991-00200-A SHEET 1


Defective Recline System of the CAPT (F/O) Seat

25-11-00 PB401

Page 3
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-11-00-440-001-A
Reactivation of the Defective Recline System of the CAPT (F/O) Seat
FIN 3MS, 4MS
Task Summary
MMEL OR CDL TITLE

ACCESS

TEST

SPECIFIC
TOOLS

MHR

E/T

NB MEN

MMEL 25-11-03A
1.

Reason for the Job


MMEL 25-11-03A
Pilot Seat Recline Adjustment
(Old MMEL ref: 25-11-01-A)-c))

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212
3.

ZONE DESCRIPTION
COCKPIT
COCKPIT

Job Set-up
Subtask 25-11-00-860-058-A
A.

4.

Not Applicable

Procedure
Subtask 25-11-00-440-050-A
A.

Reactivation of the Defective Recline System of the Captain/First Officer Seat


(1)

5.

Do the trouble shooting procedure of the Captain/First Officer seat.

Close-up
Subtask 25-11-00-860-059-A
A.

Put the aircraft back to its initial configuration.


(1)

AES

Make sure that the work area is clean and clear of tool(s) and other items.

25-11-00 PB401

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-11-00-040-002-A
Deactivation of the Inoperative Adjustment System of the CAPT (F/O) Seat (Electrical Control)
FIN 3MS, 4MS
Task Summary
MMEL OR CDL TITLE

ACCESS

TEST

SPECIFIC
TOOLS

MHR

E/T

NB MEN

MMEL 25-11-05A
1.

Reason for the Job


MMEL 25-11-05A
Pilot Seat Electrical Adjustment
(Old MMEL ref: 25-11-01-B)

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
AR SAFETY CLIP - CIRCUIT BREAKER

Work Zones and Access Panels


ZONE/ACCESS

211
212
3.

ZONE DESCRIPTION
COCKPIT
COCKPIT

Job Set-up
Subtask 25-11-00-860-060-A
A.

4.

Not Applicable

Procedure
Subtask 25-11-00-040-051-A
A.

Deactivation of the Inoperative Adjustment System of the CAPT (F/O) Seat (Electrical Control)
(1)

If the adjustment system electrical-control of the CAPT (F/O) seat is inoperative:

Subtask 25-11-00-865-052-A
B.

Open, safety and tag this(these) circuit breaker(s):

PANEL
FOR FIN 3MS
122VU

COCKPIT SEATS/SEAT CTL/CAPT

1MS1

U11

FOR FIN 4MS


122VU

COCKPIT SEATS/SEAT CTL/F/O

1MS2

U14

5.

DESIGNATION

FIN

LOCATION

Close-up
Subtask 25-11-00-860-061-A
A.

Aircraft Maintenance Configuration


(1)

AES

Make sure that the work area is clean and clear of tool(s) and other items.

25-11-00 PB401

Page 1
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(2)

AES

Make an entry in the log book.

25-11-00 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-11-00-440-002-A
Reactivation of the Inoperative Adjustment System of the CAPT (F/O) Seat (Electrical Control)
FIN 3MS, 4MS
Task Summary
MMEL OR CDL TITLE

ACCESS

TEST

SPECIFIC
TOOLS

MHR

E/T

NB MEN

MMEL 25-11-05A
1.

Reason for the Job


MMEL 25-11-05A
Pilot Seat Electrical Adjustment
(Old MMEL ref: 25-11-01-B)

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212
3.

ZONE DESCRIPTION
COCKPIT
COCKPIT

Job Set-up
Subtask 25-11-00-860-062-A
A.

4.

Not Applicable

Procedure
Subtask 25-11-00-865-053-A
A.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

PANEL
FOR FIN 3MS
122VU

DESIGNATION

FIN

LOCATION

COCKPIT SEATS/SEAT CTL/CAPT

1MS1

U11

FOR FIN 4MS


122VU

COCKPIT SEATS/SEAT CTL/F/O

1MS2

U14

Subtask 25-11-00-440-051-A
B.

Reactivation of the Inoperative Adjustment System of the CAPT (F/O) Seat (Electrical Control)
(1)

5.

Do the trouble shooting procedure of the Captain/First Officer seat.

Close-up
Subtask 25-11-00-860-063-A
A.

Put the aircraft back to its initial configuration.


(1)

AES

Make sure that the work area is clean and clear of tool(s) and other items.

25-11-00 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-11-00-040-003-A
Deactivation of the Third Occupant Seat
FIN 14MM
Task Summary
MMEL OR CDL TITLE

ACCESS

TEST

SPECIFIC
TOOLS

MHR

E/T

NB MEN

MMEL 25-12-01B
1.

Reason for the Job


MMEL 25-12-01B
Third Occupant Seat
(Old MMEL ref: 25-11-06-A)

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

212

ZONE DESCRIPTION
COCKPIT

B.

Referenced Information

REFERENCE
24-41-00-861-002-A

DESIGNATION
Energize the Aircraft Electrical Circuits from the External Power

24-41-00-861-002-A-01

Energize the Aircraft Electrical Circuits from the APU

24-41-00-861-002-A-02

Energize the Aircraft Electrical Circuits from Engine 1(2)

24-41-00-862-002-A

De-energize the Aircraft Electrical Circuits Supplied from the External Power

24-41-00-862-002-A-01

De-energize the Aircraft Electrical Circuits Supplied from the APU

24-41-00-862-002-A-02

De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2)

25-11-41-000-001-A

Removal of the Third Occupant Seat

3.

Job Set-up
Subtask 25-11-00-860-064-A
A.

Aircraft Maintenance Configuration


(1)

4.

Energize the aircraft electrical circuits


(Ref. TASK 24-41-00-861-002-A) or (Ref. TASK 24-41-00-861-002-A-01) or (Ref. TASK
24-41-00-861-002-A-02).

Procedure
Subtask 25-11-00-040-052-A
A.

Deactivation of the Third Occupant Seat


(1)

AES

If the Third Occupant seat is inoperative:


. Remove it (Ref. TASK 25-11-41-000-001-A).

25-11-00 PB401

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
5.

Close-up
Subtask 25-11-00-860-065-A
A.

AES

Aircraft Maintenance Configuration


(1)

De-energize the aircraft electrical circuits


(Ref. TASK 24-41-00-862-002-A) or (Ref. TASK 24-41-00-862-002-A-01) or (Ref. TASK
24-41-00-862-002-A-02).

(2)

Make an entry in the log book.

25-11-00 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-11-00-440-003-A
Reactivation of the Third Occupant Seat
FIN 14MM
Task Summary
MMEL OR CDL TITLE

ACCESS

TEST

SPECIFIC
TOOLS

MHR

E/T

NB MEN

MMEL 25-12-01B
1.

Reason for the Job


MMEL 25-12-01B
Third Occupant Seat
(Old MMEL ref: 25-11-06-A)

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

212

ZONE DESCRIPTION
COCKPIT

B.

Referenced Information

REFERENCE
24-41-00-861-002-A

DESIGNATION
Energize the Aircraft Electrical Circuits from the External Power

24-41-00-861-002-A-01

Energize the Aircraft Electrical Circuits from the APU

24-41-00-861-002-A-02

Energize the Aircraft Electrical Circuits from Engine 1(2)

24-41-00-862-002-A

De-energize the Aircraft Electrical Circuits Supplied from the External Power

24-41-00-862-002-A-01

De-energize the Aircraft Electrical Circuits Supplied from the APU

24-41-00-862-002-A-02

De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2)

25-11-41-400-001-A

Installation of the Third Occupant Seat

3.

Job Set-up
Subtask 25-11-00-860-066-A
A.

Aircraft Maintenance Configuration


(1)

4.

Energize the aircraft electrical circuits


(Ref. TASK 24-41-00-861-002-A) or (Ref. TASK 24-41-00-861-002-A-01) or (Ref. TASK
24-41-00-861-002-A-02).

Procedure
Subtask 25-11-00-440-052-A
A.

AES

Reactivation of the Third Occupant Seat


(1)

Do the trouble shooting of the Third Occupant seat.

(2)

Install the third Occupant seat (Ref. TASK 25-11-41-400-001-A)

25-11-00 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
5.

Close-up
Subtask 25-11-00-860-067-A
A.

Aircraft Maintenance Configuration


(1)

AES

De-energize the aircraft electrical circuits


(Ref. TASK 24-41-00-862-002-A) or (Ref. TASK 24-41-00-862-002-A-01) or (Ref. TASK
24-41-00-862-002-A-02).

25-11-00 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-11-00-040-004-A
Deactivation of the Fourth Occupant Seat
FIN 13MM
Task Summary
MMEL OR CDL TITLE

ACCESS

TEST

SPECIFIC
TOOLS

MHR

E/T

NB MEN

MMEL 25-12-05B
1.

Reason for the Job


MMEL 25-12-05B
Fourth Occupant Seat
(Old MMEL ref: 25-11-07-A)

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211

ZONE DESCRIPTION
COCKPIT

B.

Referenced Information

REFERENCE
24-41-00-861-002-A

DESIGNATION
Energize the Aircraft Electrical Circuits from the External Power

24-41-00-861-002-A-01

Energize the Aircraft Electrical Circuits from the APU

24-41-00-861-002-A-02

Energize the Aircraft Electrical Circuits from Engine 1(2)

24-41-00-862-002-A

De-energize the Aircraft Electrical Circuits Supplied from the External Power

24-41-00-862-002-A-01

De-energize the Aircraft Electrical Circuits Supplied from the APU

24-41-00-862-002-A-02

De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2)

25-11-42-000-001-A

Removal of the Fourth Occupant Seat

3.

Job Set-up
Subtask 25-11-00-860-068-A
A.

Aircraft Maintenance Configuration


(1)

4.

Energize the aircraft electrical circuits


(Ref. TASK 24-41-00-861-002-A) or (Ref. TASK 24-41-00-861-002-A-01) or (Ref. TASK
24-41-00-861-002-A-02).

Procedure
Subtask 25-11-00-040-053-A
A.

Deactivation of the Fourth Occupant Seat


(1)

AES

If the Fourth Occupant seat is inoperative:


. Remove it (Ref. TASK 25-11-42-000-001-A).

25-11-00 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
5.

Close-up
Subtask 25-11-00-860-069-A
A.

AES

Aircraft Maintenance Configuration


(1)

De-energize the aircraft electrical circuits


(Ref. TASK 24-41-00-862-002-A) or (Ref. TASK 24-41-00-862-002-A-01) or (Ref. TASK
24-41-00-862-002-A-02).

(2)

Make an entry in the log book.

25-11-00 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-11-00-440-004-A
Reactivation of the Fourth Occupant Seat
FIN 13MM
Task Summary
MMEL OR CDL TITLE

ACCESS

TEST

SPECIFIC
TOOLS

MHR

E/T

NB MEN

MMEL 25-12-05B
1.

Reason for the Job


MMEL 25-12-05B
Fourth Occupant Seat
(Old MMEL ref: 25-11-07-A)

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211

ZONE DESCRIPTION
COCKPIT

B.

Referenced Information

REFERENCE
24-41-00-861-002-A

DESIGNATION
Energize the Aircraft Electrical Circuits from the External Power

24-41-00-861-002-A-01

Energize the Aircraft Electrical Circuits from the APU

24-41-00-861-002-A-02

Energize the Aircraft Electrical Circuits from Engine 1(2)

24-41-00-862-002-A

De-energize the Aircraft Electrical Circuits Supplied from the External Power

24-41-00-862-002-A-01

De-energize the Aircraft Electrical Circuits Supplied from the APU

24-41-00-862-002-A-02

De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2)

25-11-42-400-001-A

Installation of the Fourth Occupant Seat

3.

Job Set-up
Subtask 25-11-00-860-070-A
A.

Aircraft Maintenance Configuration


(1)

4.

Energize the aircraft electrical circuits


(Ref. TASK 24-41-00-861-002-A) or (Ref. TASK 24-41-00-861-002-A-01) or (Ref. TASK
24-41-00-861-002-A-02).

Procedure
Subtask 25-11-00-440-053-A
A.

AES

Reactivation of the Fourth Occupant Seat


(1)

Do the trouble shooting of the Fourth Occupant seat.

(2)

Install the fourth Occupant seat (Ref. TASK 25-11-42-400-001-A).

25-11-00 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
5.

Close-up
Subtask 25-11-00-860-071-A
A.

Aircraft Maintenance Configuration


(1)

AES

De-energize the aircraft electrical circuits


(Ref. TASK 24-41-00-862-002-A) or (Ref. TASK 24-41-00-862-002-A-01) or (Ref. TASK
24-41-00-862-002-A-02).

25-11-00 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

COCKPIT SEATS - ADJUSTMENT/TEST


** On A/C ALL
Task 25-11-00-710-001-A
Operational Test of the Captain and First Officer Seats
WARNING : DO NOT PUT YOUR FINGERS BELOW THE SEAT BOTTOM WHEN YOU OPERATE THE V (VERTICAL)
CONTROL LEVER.
SUDDEN MOVEMENT OF THE SEAT IN THE DOWN DIRECTION CAN CATCH YOUR FINGERS
BETWEEN THE SEAT BOTTOM AND THE SEAT BASE.
THIS CAN CAUSE YOU INJURY.
1.

Reason for the Job


To make sure that the Captain and/or the First Officer seat(s) operate(s) correctly.

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
24-41-00-861-002-A

DESIGNATION
Energize the Aircraft Electrical Circuits from the External Power

24-41-00-861-002-A-01

Energize the Aircraft Electrical Circuits from the APU

24-41-00-861-002-A-02

Energize the Aircraft Electrical Circuits from Engine 1(2)

24-41-00-862-002-A

De-energize the Aircraft Electrical Circuits Supplied from the External Power

24-41-00-862-002-A-01

De-energize the Aircraft Electrical Circuits Supplied from the APU

24-41-00-862-002-A-02

De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2)

3.

Job Set-up
Subtask 25-11-00-860-050-A
A.

Aircraft Maintenance configuration


(1)

Energize the aircraft electrical circuits (Ref. TASK 24-41-00-861-002-A) or (Ref. TASK
24-41-00-861-002-A-01) or (Ref. TASK 24-41-00-861-002-A-02)

Subtask 25-11-00-865-050-A
B.

Make sure that this(these) circuit breaker(s) is(are) closed:


PANEL

122VU

DESIGNATION
COCKPIT SEATS/SEAT CTL/F/O

1MS2

U14

122VU

COCKPIT SEATS/SEAT CTL/CAPT

1MS1

U11

AES

FIN

LOCATION

25-11-00 PB501

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
Subtask 25-11-00-710-050-C
WARNING : DO NOT PUT YOUR FINGERS BELOW THE SEAT BOTTOM WHEN YOU OPERATE THE V
(VERTICAL) CONTROL LEVER.
SUDDEN MOVEMENT OF THE SEAT IN THE DOWN DIRECTION CAN CATCH YOUR FINGERS
BETWEEN THE SEAT BOTTOM AND THE SEAT BASE.
THIS CAN CAUSE YOU INJURY.
A.

Operational test of the manual controls.

ACTION
1.Test of the horizontal movement
A.With the seat in the stowed position:
.

The seat moves slowly and smoothly.

The seat stays locked in this position.

Operate the H control lever and put the seat in the


maximum rearward position.

The seat must move by 8 in. (203.1996 mm).

Operate the H control lever and put the seat in the


stowed position.
Release the H control lever.
2.Test of the vertical movement
A.With the seat in the down position:

The seat stays locked in the stowed position.

.
.
.

The seat moves freely by 6.5 in. (165.0997 mm) to the


maximum up position.
The seat stays locked in this position.

.
.

Operate the H control lever and put the seat in the


maximum forward position.
Release the H control lever.

RESULT

Operate the V control lever.


Let the seat move up.
Release the V control lever.

Operate the V control lever and push the seat to move .


it down.
3.Test of the backrest reclining adjustment

The seat moves back to the maximum down position.

The maximum angle is 34 deg.C from the vertical.

Operate the R control lever and slowly put the


backrest at an angle.
Release the R control lever.

.
.

The backrest stays locked in its position.

Operate the R control lever.

The backrest goes back automatically to 7 deg.C from


the vertical.

Subtask 25-11-00-710-051-A
B.

Operational test of the electrical controls

ACTION
1.Test of the horizontal movement
A.Seat movement
. Set the control switch S2 to forward.
. Release the control switch S2.

.
.

The seat moves forward.


The seat stays locked in this position.

.
.

.
.

The seat moves rearward.


The seat stays locked in this position.

Set the control switch S2 to rearward.


Release the control switch.

RESULT

B.Test of the maximum forward and rearward positions

AES

25-11-00 PB501

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

.
.

ACTION
Set the control switch S2 to the forward position until .
the seat is in the maximum forward position.

RESULT
Make sure that the motor stops when the seat gets to
the maximum forward position.

Set the control switch S2 to the rearward position


.
until the seat gets to the maximum rearward position.

Make sure that the motor stops when the seat gets to
the maximum rearward position.

2.Test of the vertical movement


A.Seat movement
. Set the control switch S1 to up.
. Release the control switch.

.
.

The seat moves up.


The seat stays locked in this position.

.
.

.
.

The seat moves down.


The seat stays locked in this position.

Set the control switch S1 to down.


Release the control switch.

B.Test of the maximum up and down positions


. Set the control switch S1 to up until the seat is in the .
maximum up position.
. Set the control switch S1 to down until the seat gets .
to the maximum down position.
5.

Make sure that the motor stops when the seat gets to
the maximum up position.
Make sure that the motor stops when the seat gets to
the maximum down position.

Close-up
Subtask 25-11-00-860-051-A
A.

AES

Aircraft Maintenance Configuration


(1)

Put the seat in the stowed position.

(2)

De-energize the aircraft electrical circuits (Ref. TASK 24-41-00-862-002-A) or (Ref. TASK
24-41-00-862-002-A-01) or (Ref. TASK 24-41-00-862-002-A-02).

25-11-00 PB501

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

COCKPIT SEATS - INSPECTION/CHECK


** On A/C ALL
Task 25-11-00-200-001-A
Inspection/Check of the Cockpit Seats
1.

Reason for the Job


(Ref. MPD 25-11-00-01-)
DETAILED INSPECTION OF SEAT STRUCTURE AND SEAT ATTACHMENT OF ALL FLIGHT DECK SEATS

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

210

ZONE DESCRIPTION
CKPT,FWD COMPT BHD TO FLT COMPT BULKHEAD

B.

Referenced Information

REFERENCE
25-11-41-200-001-A

DESIGNATION
Inspection/Check of the Third Occupant Seat

25-11-42-200-001-A

Inspection/Check of the Fourth Occupant Seat

25-11-51-200-001-A

Inspection/Check of the Captain/First Officer Seat

3.

Job Set-up
Subtask 25-11-00-860-072-A
A.

4.

Not Applicable

Procedure
Subtask 25-11-00-210-050-B
A.

AES

Inspection/check of the Cockpit Seats


. for the Captain and First Officer seats, (Ref. TASK 25-11-51-200-001-A)
. for Third Occupant seat (Ref. TASK 25-11-41-200-001-A)
. for Fourth Occupant seat (Ref. TASK 25-11-42-200-001-A).

25-11-00 PB601

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-11-00-200-002-A
Inspection/Check of the Shoulder Harness and Seat Belt
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

3.

Job Set-up
Subtask 25-11-00-860-053-A
A.

4.

Energize the aircraft electrical circuits


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-11-00-210-051-A
A.

Do a visual inspection of the shoulder harness and seat belt.


(1)

Replace the belt if you find one of these conditions:


(a)

For lap belt and inertia reel web:


. fraying across the full width of the web.
NOTE :

Fraying is when the web has broken fibers from the longitudinal or transversal yarns.

NOTE :

Replacement of the belt is not necessary if you find felting. Felting is when the web
becomes less compact and has a soft texture. This causes the thickness of the web to
increase.

(b)

Cuts or tears at the edge of the web.

(c)

Fraying across more than 10 % of the web width.

(d)

Fraying more than 203.2 mm (8 in.) of the web length.

(e)

More than 15 broken yarns (strands) which are not on the edges.

(f)

Web damage which causes incorrect operation of the restraint system.

(g)

More than 30 torn stitches on a stitch pattern.


NOTE :

AES

You find stitch patterns at the belt ends and near the buckles where there are two
thicknesses of web.

25-11-00 PB601

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(2)

5.

Make sure that the lap buckle is installed on the outboard side of the seat to prevent damage to the
center pedestal.

Close-up
Subtask 25-11-00-860-052-A
A.

AES

De-energize the aircraft electrical circuits


(Ref. TASK 24-42-00-862-001-A).

25-11-00 PB601

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

SEAT - THIRD OCCUPANT - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-11-41-000-001-A
Removal of the Third Occupant Seat
FIN 14MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

212

ZONE DESCRIPTION
COCKPIT

B.

Referenced Information

REFERENCE
(Ref. Fig. 25-11-41-991-00100-A - Third Occupant Seat)
3.

DESIGNATION

Job Set-up
Subtask 25-11-41-860-059-A
A.

4.

Not Applicable

Procedure
(Ref. Fig. 25-11-41-991-00100-A - Third Occupant Seat)
Subtask 25-11-41-020-050-A
A.

Removal of the Third Occupant Seat


(1)

Remove the retaining pins (1).

(2)

Pull up on seat release lever to disengage lockpin from upper guide tube before removal.

(3)

Hold the seat (2) and remove the guide tubes (4) from the lower and upper sleeves (3) and (5).

(4)

Remove the seat (2).

Subtask 25-11-41-020-053-A
B.

AES

Removal of the Upper and Lower Bearings


(1)

Remove the screws (6) and the washers (7).

(2)

Remove the upper bearings (3).

(3)

Remove the screws (8) and the washers (9).

(4)

Remove the lower bearings (5).

25-11-41 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
1

B
2
3

14MM
4

A
B

C
3
5

6
7

5
6
7

8
9
8
9

N_MM_251141_4_AAM0_01_00

AES

FIGURE 25-11-41-991-00100-A SHEET 1


Third Occupant Seat

25-11-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-11-41-400-001-A
Installation of the Third Occupant Seat
FIN 14MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

B.

QTY

DESIGNATION
Torque wrench: range to between 0.67 and 13.50 M.DAN (4.94 and 99.57
LBF.FT)

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

212

COCKPIT
C.

Referenced Information

REFERENCE
(Ref. Fig. 25-11-41-991-00100-A - Third Occupant Seat)
3.

DESIGNATION

Job Set-up
Subtask 25-11-41-860-060-A
A.

4.

Not Applicable

Procedure
(Ref. Fig. 25-11-41-991-00100-A - Third Occupant Seat)
Subtask 25-11-41-420-053-A
A.

Installation of the Upper and Lower Bearings


(1)

Put in position the upper bearings (3).

(2)

Install the screws (6) and the washers (7) and TORQUE the bolts to between 3.87 and 4.64 M.DAN
(28.54 and 34.22 LBF.FT).

(3)

Put in position the lower bearings (5).

(4)

Install the screws (8) and the washers (9) and TORQUE the bolts to between 2.69 and 3.22 M.DAN
(19.84 and 23.75 LBF.FT).

Subtask 25-11-41-420-050-A
B.

Installation of the Third Occupant Seat


(1)

Put the seat (2) in the correct position.


NOTE :

AES

Hold the seat in the vertical position, not unfolded.

(2)

Install the guide tubes (4).

(3)

Install the retaining pins (1).

25-11-41 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
5.

Close-up
Subtask 25-11-41-942-050-A
A.

Removal of Equipment
(1)

AES

Make sure that the work area is clean and clear of tool(s) and other items.

25-11-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

SEAT - THIRD OCCUPANT - INSPECTION/CHECK


** On A/C ALL
Task 25-11-41-200-001-A
Inspection/Check of the Third Occupant Seat
FIN 14MM
1.

Reason for the Job


Visual inspection of seat structure and attachment.

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

212
3.

ZONE DESCRIPTION
COCKPIT

Job Set-up
Subtask 25-11-41-860-061-A
A.

4.

Not Applicable

Procedure
Subtask 25-11-41-210-050-A
A.

Inspection/Check of the Third Occupant Seat


(1)

Make sure that the upholstery of the seat is not worn or damaged.

(2)

Make sure that the cushion of the back of the seat is in the correct condition.

(3)

Make sure that the seat is not loose and that the fittings are in the correct condition.

(4)

Make sure that the holes for the bolts are in the correct condition and have no corrosion.

(5)

Make sure that the seat belt and the buckle are in the correct condition.

(6)

Make sure that the seat assembly is not loose.

(7)

Make sure that the nuts that attach the seat to the partition are in the correct position and have no
corrosion.

(8)

Make sure that clearance is correct at the control levers.

(9)

Make sure that the sideways movement is correct.

(10) Make sure that the headrest operation is correct.


(11) Make sure that the operation of the locking/unlocking system is correct.
(12) Make sure that the retaining pins are not damaged.
(13) Make sure that the seat bottom closes automatically in the vertical position when:
. the SEAT UNLOCK control handle is moved up, and
. the seat is moved from the utilization position on the aircraft centerline to the stowed position.

AES

25-11-41 PB601

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

SEAT - FOURTH OCCUPANT - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-11-42-000-001-A
Removal of the Fourth Occupant Seat
FIN 13MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211

ZONE DESCRIPTION
COCKPIT

B.

Referenced Information

REFERENCE
(Ref. Fig. 25-11-42-991-00100-B - Fourth Occupant Seat)
3.

DESIGNATION

Job Set-up
(Ref. Fig. 25-11-42-991-00100-B - Fourth Occupant Seat)
Subtask 25-11-42-860-053-A
A.

4.

Not Applicable

Procedure
Subtask 25-11-42-020-050-A
A.

Removal of the Fourth Occupant Seat (13MM)


(1)

(2)

(3)

(4)

AES

Removal of the seat (10).


(a)

Hold the seat (10), loosen the two screws (11).

(b)

Turn the seat (10) so that you can release the rollers (15) from their guides, remove the seat
(10).

Removal of the back


(a)

Remove the cover (7) attached with velcro tapes.

(b)

Loosen the screws (9), remove the back frame (8).

Removal of the headrest


(a)

Remove the cover (1) attached with velcro tapes.

(b)

loosen the screws (3), remove the headrest frame (2).

Removal of the safety belt


(a)

Remove the two circlips (13), remove the two pins (14), remove the safety belt (12).

(b)

When you have removed the headrest, loosen the screws (4), disconnect the cable (5) and remove
the reel (6).

25-11-42 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
B

A
C
13MM

B
6

4
2

3
1

N_MM_251142_4_ABM0_01_00

AES

FIGURE 25-11-42-991-00100-B SHEET 1


Fourth Occupant Seat

25-11-42 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

D
11

12

15

13
14
10

N_MM_251142_4_ABM0_02_00

AES

FIGURE 25-11-42-991-00100-B SHEET 2


Fourth Occupant Seat

25-11-42 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-11-42-400-001-A
Installation of the Fourth Occupant Seat
FIN 13MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211

ZONE DESCRIPTION
COCKPIT

B.

Referenced Information

REFERENCE
(Ref. Fig. 25-11-42-991-00100-B - Fourth Occupant Seat)
3.

DESIGNATION

Job Set-up
(Ref. Fig. 25-11-42-991-00100-B - Fourth Occupant Seat)
Subtask 25-11-42-860-054-A
A.

4.

Not Applicable

Procedure
Subtask 25-11-42-420-050-A
A.

Installation of the Fourth Occupant Seat (13MM)


(1)

(2)

(3)

(4)

5.

Installation of the seat (10).


(a)

Install the seat (10) so that you can engage the rollers (15) in their guides.

(b)

Install the screws (11) and tighten them.

Installation of the back frame and cover


(a)

Install the back frame (8), install the screws (9) and tighten them.

(b)

Install the cover (7) and push it to get correct attachment of the velcro tapes.

Installation of the safety harness


(a)

Install the reel (6), install the screws (4) and tighten them.
Connect the cable (5).

(b)

Install the safety belt (12), install the two pins (14) and the circlips (13).

Installation of the headrest


(a)

Install the headrest frame (2), install the screws (3) and tighten them.

(b)

Install the cover (1) and push it to get correct attachment of the velcro tapes.

Close-up
Subtask 25-11-42-942-050-A
A.

AES

Make sure that the work area is clean and clear of tool(s) and other items.

25-11-42 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

SEAT - FOURTH OCCUPANT - INSPECTION/CHECK


** On A/C ALL
Task 25-11-42-200-001-A
Inspection/Check of the Fourth Occupant Seat
FIN 13MM
1.

Reason for the Job


Detailed Inspection of seat structure and attachment

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
3.

ZONE DESCRIPTION
COCKPIT

Job Set-up
Subtask 25-11-42-860-055-A
A.

4.

Not Applicable

Procedure
Subtask 25-11-42-210-050-A
A.

AES

Inspection Check of the Fourth Occupant Seat


(1)

Make sure that the upholstery of the seat is not worn or damaged.

(2)

Make sure that the velcro pads on the cushions of the back of the seat and the headrest are in the
correct condition.

(3)

Make sure that all the bolts that attach the seat have no corrosion and are correctly installed.

(4)

Make sure that the seat is not loose and that the fittings are in the correct condition.

(5)

Make sure that the control cable of the seat belt is not worn.

(6)

Make sure that the seat belt and the buckle are in the correct condition.

25-11-42 PB601

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

SEAT - CAPTAIN/FIRST OFFICER - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-11-51-000-001-A
Removal of the Captain/First Officer Seat
FIN 3MS, 4MS
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
AR ACCESS PLATFORM 2M (6 FT) - ADJUSTABLE

No specific

AR

CAP - BLANKING

No specific

AR

SAFETY CLIP - CIRCUIT BREAKER

No specific

B.

Torque wrench: range to between 0.20 and 3.60 M.DAN (2.00 and 26.00
LBF.FT)

Work Zones and Access Panels


ZONE/ACCESS

211
212
811

ZONE DESCRIPTION
COCKPIT
COCKPIT

C.

Referenced Information

REFERENCE
(Ref. Fig. 25-11-51-991-00100-E - Captain Seat)

DESIGNATION

(Ref. Fig. 25-11-51-991-00200-E - First Officer Seat)


3.

Job Set-up
Subtask 25-11-51-865-053-A
A.

Open, safety and tag this(these) circuit breaker(s):

PANEL
FOR FIN 3MS
122VU
122VU
FOR FIN 4MS
122VU
122VU

AES

DESIGNATION

FIN

LOCATION

COCKPIT SEATS/SEAT CTL/CAPT

1MS1

U11

LIGHTING/FLOOD/CAPT/SIDE

5LE

Z05

COCKPIT SEATS/SEAT CTL/F/O

1MS2

U14

LIGHTING/FLOOD/F/O/SIDE

4LE

Z06

25-11-51 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-11-51-010-050-A
B.

4.

Get access to the Avionics Compartment


(1)

Put an ACCESS PLATFORM 2M (6 FT) - ADJUSTABLE near the access door 811 of the avionics
compartment.

(2)

Open the access door 811.

Procedure
(Ref. Fig. 25-11-51-991-00100-E - Captain Seat)
(Ref. Fig. 25-11-51-991-00200-E - First Officer Seat)
Subtask 25-11-51-020-051-B
A.

Removal of the Seat


(1)

In the avionics compartment, disconnect the electrical connector (5).

(2)

Put a CAP - BLANKING on the electrical connectors (5) and (6).


NOTE :

(3)

Remove the bolts (7). Remove the armrest (1) from the seat.
NOTE :

AES

It is necessary to remove the armrest on the side stick side to enable passage of the seat in the
cockpit.

Make sure the seat is in the stowed position before you remove the bolts (7).

(4)

In the cockpit, remove the bolts (3) and the washers (4) from the seat base (2).

(5)

Remove the seat. Move the seat out of the cockpit.

(6)

Install the armrest (1) on the seat. Install the bolts (7) and TORQUE the bolts to between 0.8 and 0.9
M.DAN (70.80 and 79.65 LBF.IN).

25-11-51 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR9

A
A
FR1
811
3MS

C
1

C
B

3
4

5
N_MM_251151_4_GAM0_01_00

AES

FIGURE 25-11-51-991-00100-E SHEET 1


Captain Seat

25-11-51 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR9

A
A
FR1
811

4MS

C
B

7
2

3
5

4
N_MM_251151_4_GCM0_01_00

AES

FIGURE 25-11-51-991-00200-E SHEET 1


First Officer Seat

25-11-51 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-11-51-400-001-A
Installation of the Captain/First Officer Seat
FIN 3MS, 4MS
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific

B.

Torque wrench: range to between 0.20 and 3.60 M.DAN (2.00 and 26.00
LBF.FT)

Consumable Materials

REFERENCE
Material No: 16-007
C.

QTY
DESIGNATION
AR ACCESS PLATFORM 2M (6 FT) - ADJUSTABLE

DESIGNATION
STRUCTURE PAINTS
COATING ELASTOMERIC, ULTRA LOW GLOSS

Work Zones and Access Panels


ZONE/ACCESS

211
212
811

ZONE DESCRIPTION
COCKPIT
COCKPIT

D.

Referenced Information

REFERENCE
24-41-00-861-002-A

DESIGNATION
Energize the Aircraft Electrical Circuits from the External Power

24-41-00-861-002-A-01

Energize the Aircraft Electrical Circuits from the APU

24-41-00-861-002-A-02

Energize the Aircraft Electrical Circuits from Engine 1(2)

24-41-00-862-002-A

De-energize the Aircraft Electrical Circuits Supplied from the External Power

24-41-00-862-002-A-01

De-energize the Aircraft Electrical Circuits Supplied from the APU

24-41-00-862-002-A-02

De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2)

25-11-00-710-001-A

Operational Test of the Captain and First Officer Seats

(Ref. Fig. 25-11-51-991-00100-E - Captain Seat)


(Ref. Fig. 25-11-51-991-00200-E - First Officer Seat)
3.

Job Set-up
Subtask 25-11-51-010-051-A
A.

AES

Aircraft Maintenance Configuration


(1)

Make sure that the ACCESS PLATFORM 2M (6 FT) - ADJUSTABLE is near the access door 811 of
the avionics compartment.

(2)

Make sure that the access door 811 is open.

25-11-51 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-11-51-865-054-A
B.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

PANEL
FOR FIN 3MS
122VU

DESIGNATION

122VU
FOR FIN 4MS
122VU
122VU
4.

FIN

LOCATION

COCKPIT SEATS/SEAT CTL/CAPT

1MS1

U11

LIGHTING/FLOOD/CAPT/SIDE

5LE

Z05

COCKPIT SEATS/SEAT CTL/F/O

1MS2

U14

LIGHTING/FLOOD/F/O/SIDE

4LE

Z06

Procedure
(Ref. Fig. 25-11-51-991-00100-E - Captain Seat)
(Ref. Fig. 25-11-51-991-00200-E - First Officer Seat)
Subtask 25-11-51-420-051-B
A.

Installation of the Seat


NOTE :
(1)

It is necessary to remove the armrest on the side stick side to enable passage of the seat in the
cockpit.

Remove the bolts (7). Remove the armrest (1) from the seat.
NOTE :

Make sure the seat is in the stowed position before you remove the bolts (7).

(2)

Put the seat on the floor.

(3)

Install the washers (4) and the bolts (3) and tighten them.

(4)

Install the armrest (1) on the seat. Install the bolts (7) and TORQUE the bolts to between 0.8 and 0.9
M.DAN (70.80 and 79.65 LBF.IN)

(5)

Paint the head of the bolts (3) with STRUCTURE PAINTS (Material No: 16-007) .

(6)

Remove the blanking caps from the connectors (5) and (6).

(7)

Connect the electrical connector (5) to the electrical connector (6).

Subtask 25-11-51-865-063-A
B.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

PANEL
FOR FIN 3MS
122VU
122VU
FOR FIN 4MS
122VU
122VU

DESIGNATION

FIN

LOCATION

COCKPIT SEATS/SEAT CTL/CAPT

1MS1

U11

LIGHTING/FLOOD/CAPT/SIDE

5LE

Z05

COCKPIT SEATS/SEAT CTL/F/O

1MS2

U14

LIGHTING/FLOOD/F/O/SIDE

4LE

Z06

Subtask 25-11-51-861-051-A
C.

AES

Energize the aircraft electrical circuits (Ref. TASK 24-41-00-861-002-A) or (Ref. TASK 24-41-00-861-002A-01) or (Ref. TASK 24-41-00-861-002-A-02)

25-11-51 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-11-51-710-055-A
D.

Operational Test of the Captain and First Officer Seats


(1)

Do the operational test of the Captain and First Officer seats (Ref. TASK 25-11-00-710-001-A).

Subtask 25-11-51-710-050-A
E.

Operational Test of the Lights of the Captain/First Officer Seats

ACTION
1.On the panel 301VU (500VU):

RESULT

Put the CONSOLE/FLOOR switch in the BRT


position

Below the Captain/First Officer seat, the four lamps


come on.

Put the CONSOLE/FLOOR switch in the OFF


position.

The four lamps go off.

5.

Close-up
Subtask 25-11-51-862-051-A
A.

De-energize the aircraft electrical circuits (Ref. TASK 24-41-00-862-002-A) or (Ref. TASK 24-41-00-862-002A-01) or (Ref. TASK 24-41-00-862-002-A-02).

Subtask 25-11-51-410-050-A
B.

AES

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Close the access door 811.

(3)

Remove the access platform(s).

25-11-51 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

SEAT - CAPTAIN/FIRST OFFICER - INSPECTION/CHECK


** On A/C ALL
Task 25-11-51-200-001-A
Inspection/Check of the Captain/First Officer Seat
FIN 3MS, 4MS
1.

Reason for the Job


Visual inspection of seat structure and attachment.

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

COCKPIT
COCKPIT
B.

Referenced Information

REFERENCE
25-11-00-200-002-A
3.

ZONE DESCRIPTION

DESIGNATION
Inspection/Check of the Shoulder Harness and Seat Belt

Job Set-up
Subtask 25-11-51-860-055-A
A.

4.

Not Applicable

Procedure
Subtask 25-11-51-210-050-A
A.

Inspection Check of the Captain/First Officer Seat


(1)

Make sure that the upholstery of the seat is not worn or damaged.

(2)

Make sure that the cushion of the seat is in the correct condition.

(3)

Make sure that the structure of the seat has no damage or cracks.

(4)

Make sure that the paint is not damaged.

(5)

Make sure that you can read the identification plates. Make sure that the identification plates and the
position indicator are attached correctly.

(6)

Make sure that the welded and riveted sections are in the correct condition.

(7)

Make sure that the clearance is correct at the manual mode control-levers.

(8)

Make sure that the seat belt and the buckle are in the correct condition (Ref. TASK 25-11-00-200-002A).

(9)

Make sure that the electrical bundle is in the correct condition.

(10) Make sure that the 8 bolts that attach the seat to the floor have no corrosion and that they are
installed correctly.

AES

25-11-51 PB601

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-11-51-200-002-A
Check of Adjustment of Seat Control Cables
FIN 3MS, 4MS
1.

Reason for the Job


(Ref. MPD 25-11-00-02-)
CHECK OF ADJUSTMENT OF SEAT CONTROL CABLES

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
81100ST1-015003
81700SB3-002051
81700ST1-015003
B.

QTY
DESIGNATION
1
ADJUSTMENT GAGE - LEVERS, CAPT, F.O. SEATS
1
GAGE,ADJUSTMENT-LEVERS,CAPT,F.O. SEATS
1
ADJUSTMENT GAGE - LEVERS, CAPT, F.O. SEATS

Work Zones and Access Panels


ZONE/ACCESS

210

ZONE DESCRIPTION
CKPT,FWD COMPT BHD TO FLT COMPT BULKHEAD

C.

Referenced Information

REFERENCE
24-41-00-862-002-A

DESIGNATION
De-energize the Aircraft Electrical Circuits Supplied from the External Power

24-41-00-862-002-A-01

De-energize the Aircraft Electrical Circuits Supplied from the APU

24-41-00-862-002-A-02

De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2)

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

25-11-51-000-001-A

Removal of the Captain/First Officer Seat

25-11-61-000-001-A

Removal of the Captain (First Officer) Seat Cushion

25-11-61-400-001-A

Installation of the Captain (First Officer) Seat Cushion

(Ref. Fig. 25-11-51-991-00300-A - Installation of Adjustment Tool)


3.

Job Set-up
Subtask 25-11-51-860-051-A
A.

4.

Aircraft Maintenance Configuration


(1)

Energize the aircraft electrical circuits


(Ref. TASK 24-42-00-861-001-A).

(2)

Remove the backrest cushion (Ref. TASK 25-11-61-000-001-A).

(3)

Remove the two screws (10).

(4)

Remove the four screws (13) and the four washers (12).

(5)

Remove the shroud (14).

Procedure
(Ref. Fig. 25-11-51-991-00300-A - Installation of Adjustment Tool)

AES

25-11-51 PB601

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-11-51-220-050-A
A.

Check of the Control Lever Travel (Horizontal and Vertical):


NOTE :

This task gives the instructions for inspection of the control levers on the Captain seat. Do the same
procedure for the F/O seat.

NOTE :

This task includes a check of the operations of the vertical and horizontal (V and H) mechanical
control levers. Do not use the electrical switches during the check procedure.

(1)

Move the seat to the maximum rearward position and to the maximum down position.

(2)

Make sure that the control levers H (1) and V (2) turn freely. Make sure that there are no points of
friction.

(3)

Turn the ADJUSTMENT GAGE - LEVERS, CAPT, F.O. SEATS (81700ST1-015003) to the correct
side for the seat (Captain or F/O). Install the adjustment gage (3) behind one lever. The gage is the
same for the V and H control levers.

(4)

Align the A axis with the lever axis. The lever is in the normal position.

(5)

Attach the adjustment gage (3) in position with a small spring-clip (4).

(6)

Move the control lever from the A axis to the B axis. The lever travel must not cause disengagement of
the seat locking mechanism. The B axis position is the start of the unlocking phase.

(7)

Move the lever from the B axis to the C axis. You must unlock the actuator.In this position (C axis),
the lever must touch the stop screw installed in the control box.

(8)

Release the lever. The lever must move back to the normal position.

(9)

If the results of the above checks are correct, the seat is serviceable. If the results are incorrect, remove
the seat (Ref. TASK 25-11-51-000-001-A).

Subtask 25-11-51-220-051-A
B.

AES

Check of the Control Lever Travel (Reclining):


NOTE :

This task gives the instructions for inspection of the control lever on the Captain seat. Do the same
procedure for the F/O seat.

NOTE :

Do not use the electrical switches during the check procedure.

(1)

Move the seat to the maximum rearward position and to the maximum down position.

(2)

Make sure that the control lever R (5) turns freely. Make sure that there are no points of friction.

(3)

Turn the GAGE,ADJUSTMENT-LEVERS,CAPT,F.O. SEATS (81700SB3-002051) or the


ADJUSTMENT GAGE - LEVERS, CAPT, F.O. SEATS (81100ST1-015003) to the correct side for the
seat (Captain or F/O). Install the adjustment gage (3) behind the lever.

(4)

Align the A axis with the lever axis. The lever is in the normal position.

(5)

Attach the adjustment gage (3) in position with a small spring-clip (4).

(6)

Move the control lever from the A axis to the B axis. The lever travel must not cause disengagement of
the seat locking mechanism. The B axis position is the start of the unlocking phase.

(7)

Move the lever from the B axis to the C axis. You must unlock the actuator. In this position (C axis),
the lever must touch the stop screw installed in the control box.

(8)

Release the lever. The lever must move back to the normal position.

(9)

If the results of the above checks are correct, the seat is serviceable. If the results are incorrect, remove
the seat (Ref. TASK 25-11-51-000-001-A).

25-11-51 PB601

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
5.

Close-up
Subtask 25-11-51-860-052-A
A.

AES

Put the aircraft back to its initial configuration.


(1)

Put the shroud (14) in position.

(2)

Install the four washers (12) and the four screws (13).

(3)

Install the two screws (10).

(4)

Tighten the screws (10) and (13).

(5)

Install the backrest cushion (Ref. TASK 25-11-61-400-001-A).

(6)

De-energize the aircraft electrical circuits


(Ref. TASK 24-41-00-862-002-A) or (Ref. TASK 24-41-00-862-002-A-01) or (Ref. TASK
24-41-00-862-002-A-02)

25-11-51 PB601

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
14

13
12
10

11
10

B
B
5

A AXIS
NORMAL POSITION

C AXIS
END OF TRAVEL

B AXIS
BEGINNING
OF THE UNLOCKING
TRAVEL

AES

FIGURE 25-11-51-991-00300-A SHEET 1


Installation of Adjustment Tool

N_MM_251151_6_AAM0_01_00

25-11-51 PB601

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

CUSHIONS - SEAT,CAPTAIN/FIRST OFFICER REMOVAL/INSTALLATION


** On A/C ALL
Task 25-11-61-000-001-A
Removal of the Captain (First Officer) Seat Cushion
FIN 3MS, 4MS
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

211
212

COCKPIT
COCKPIT
B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-11-61-991-00100-A - Captain (First Officer) Seat Cushion)


3.

Job Set-up
Subtask 25-11-61-861-050-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
(Ref. Fig. 25-11-61-991-00100-A - Captain (First Officer) Seat Cushion)
Subtask 25-11-61-020-050-A
A.

Removal of the Captain (First Officer) Seat Cushion


NOTE :

Velcro tapes attach the seat cushion to the seat.

NOTE :

The seat cushion includes the covers and the foam.

(1)

Remove the bottom cushion (3) from the seat (2).

(2)

Remove the backrest cushion (1) from the seat (2).


NOTE :

AES

If necessary, keep the seat cushions in a dry and clean area.

25-11-61 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

4MS

Z211 Z212

B
B
B

FR11

FR1

3MS

N_MM_251161_4_BEM0_01_00

AES

FIGURE 25-11-61-991-00100-A SHEET 1


Captain (First Officer) Seat Cushion

25-11-61 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-11-61-400-001-A
Installation of the Captain (First Officer) Seat Cushion
FIN 3MS, 4MS
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-11-61-991-00100-A - Captain (First Officer) Seat Cushion)


3.

Job Set-up
Subtask 25-11-61-860-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

Procedure
(Ref. Fig. 25-11-61-991-00100-A - Captain (First Officer) Seat Cushion)
Subtask 25-11-61-420-050-A
A.

5.

Installation of the Captain (First Officer) Seat Cushion


NOTE :

The seat cushion includes the covers and the foam.

NOTE :

To install the seat cushion, find the position of the velcro tapes.

(1)

Put the backrest cushion (1) in position.

(2)

Push the backrest cushion (1) to attach it to the velcro tapes.

(3)

Move the crotch strap through the slot of the bottom cushion (3).

(4)

Put the bottom cushion (3) in position.

(5)

Push the bottom cushion (3) down to attach it to the velcro tapes.

Close-up
Subtask 25-11-61-862-050-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-11-61 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

SHROUD ASSY - SEAT,CAPTAIN/FIRST OFFICER REMOVAL/INSTALLATION


** On A/C ALL
Task 25-11-62-000-001-A
Removal of the Captain (First Officer) Seat Shroud Assy
FIN 3MS, 4MS
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-11-61-000-001-A

Removal of the Captain (First Officer) Seat Cushion

(Ref. Fig. 25-11-62-991-00100-B - Captain (First Officer) Seat Shroud Assy)


3.

Job Set-up
Subtask 25-11-62-861-050-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-11-62-010-050-A
B.
4.

Remove the Captain (First Officer) seat cushion (Ref. TASK 25-11-61-000-001-A).

Procedure
(Ref. Fig. 25-11-62-991-00100-B - Captain (First Officer) Seat Shroud Assy)
Subtask 25-11-62-020-050-A
A.

Removal of the Captain (First Officer) Seat Shroud Assy


NOTE :

AES

The Captain and First Officer seats are symmetrical. The removal/installation procedures of the shroud
assy of the Captain and First Officer seats are the same.

(1)

Remove the screw (24) and the knob (25) from the control lever (8).

(2)

Turn the lower lumbar-rest control-knob (19) counterclockwise to adjust the lumbar rest assy to the
maximum forward position.

(3)

Turn the upper lumbar-rest control-knob (19) clockwise to adjust the lumbar rest assy to the lowest
position.

(4)

Remove the retainer rings (17).

25-11-62 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(5)

Pull the lumbar rest control-knobs (19) with force to remove them.

(6)

Remove the fourteen screws (18) and the upper back shroud (23) of the backrest from the seat (1).

(7)

Remove the four screws (22), the washers (21) and the nuts (16).

(8)

Remove the lower back shroud (20) of the backrest from the seat (1).

(9)

Remove the two screws (28), the washers (29), the nuts (26) and retain the stops (27).

(10) Remove the two screws (9) and the control lever (8) from the control lever support (10).
(11) Remove the two screws (6), the washers (7) and the control lever support (10) from the front metal
sheet (3).
(12) Remove the two screws (11), the washers (12) and the front cross beam (13).
(13) Remove the six screws (5), the washers (4) and the front metal sheet (3) from the main front shroud
(2).
(14) Remove the four screws (14), the washers (15) and the main front shroud (2) from the seat (1).

AES

25-11-62 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

B
FR9

811
FR1

12

FR13

B
FR1
11
1

13

10

C
D

20

19

C
18
14
5
17

15

7
6

16
N_MM_251162_4_ACM0_01_00

AES

FIGURE 25-11-62-991-00100-B SHEET 1


Captain (First Officer) Seat Shroud Assy

25-11-62 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-11-62-400-001-A
Installation of the Captain (First Officer) Seat Shroud Assy
FIN 3MS, 4MS
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-11-61-000-001-A

Removal of the Captain (First Officer) Seat Cushion

25-11-61-400-001-A

Installation of the Captain (First Officer) Seat Cushion

3.

Job Set-up
Subtask 25-11-62-860-050-A
A.

4.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the Captain (First Officer) seat cushion is removed (Ref. TASK 25-11-61-000-001-A).

Procedure
Subtask 25-11-62-420-050-A
A.

Installation of the Captain (First Officer) Seat Shroud Assy


NOTE :

AES

The Captain and First Officer seats are symmetrical. The removal/installation procedures of the shroud
assy of the Captain and First Officer seats are the same.

(1)

Put the main front shroud (2) in position on the seat (1) and install the four screws (14) and the
washers (15) on the main front shroud (2).

(2)

Tighten the screws (14).

(3)

Put the front metal sheet (3) in position on the main front shroud (2) and install the six screws (5) and
the washers (4) on the front metal sheet (3).

(4)

Install the front cross beam (13), the two screws (11) and the washers (12).

(5)

Tighten the screws (5) and (11).

(6)

Put the control lever support (10) in position on the front metal sheet (3) and install the two screws (6)
and the washers (7).

(7)

Tighten the screws (6).

25-11-62 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(8)

Put the control lever (8) in position on the control lever support (10) and install and tighten the two
screws (9).

(9)

Put the two stops (27) in position and install the lower back shroud (20) of the backrest on the seat
(1).

(10) Install the two screws (28), the washers (29) and the nuts (26).
(11) Install the four screws (22), the washers (21) and the nuts (16).
(12) Tighten the screws (22) and (28).
(13) Put the upper back shroud (23) of the backrest in position on the seat (1).
(14) Install the fourteen screws (18) and tighten them.
(15) Push the lumbar rest control-knobs (19) and install the retainer rings (17).
(16) Install the knob (25) on the control lever (8) and install the screw (24).
(17) Tighten the screw (24).
5.

Close-up
Subtask 25-11-62-410-050-A
A.

Install the Captain (First Officer) seat cushion (Ref. TASK 25-11-61-400-001-A).

Subtask 25-11-62-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-11-62 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

SAFETY HARNESS - SEAT, CAPTAIN/ FIRST OFFICER REMOVAL/INSTALLATION


** On A/C ALL
Task 25-11-63-000-001-A
Removal of the Captain (First Officer) Seat Harness Assy
FIN 3MS, 4MS
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
24-41-00-861-002-A

DESIGNATION
Energize the Aircraft Electrical Circuits from the External Power

24-41-00-861-002-A-01

Energize the Aircraft Electrical Circuits from the APU

24-41-00-861-002-A-02

Energize the Aircraft Electrical Circuits from Engine 1(2)

25-11-61-000-001-A

Removal of the Captain (First Officer) Seat Cushion

25-11-64-000-001-A

Removal of the Captain (First Officer) Seat-Headrest Assy

(Ref. Fig. 25-11-63-991-00100-G - Safety Harness)


3.

Job Set-up
Subtask 25-11-63-861-050-A
A.

4.

Energize the aircraft electrical circuits


(Ref. TASK 24-41-00-861-002-A) or (Ref. TASK 24-41-00-861-002-A-01) or (Ref. TASK 24-41-00-861-002A-02).

Procedure
Subtask 25-11-63-020-050-A
A.

Removal of the Captain (First Officer) Seat Cushion (Ref. TASK 25-11-61-000-001-A).

Subtask 25-11-63-020-051-A
B.

Removal of the Captain (First Officer) Seat Headrest Assy (Ref. TASK 25-11-64-000-001-A).

Subtask 25-11-63-020-052-C
C.

AES

Removal of the Captain (First Officer) Seat-Harness Assy


(Ref. Fig. 25-11-63-991-00100-G - Safety Harness)
NOTE :

Make marks on all the parts before disassembly to help you and prevent errors during assembly.

NOTE :

Lock the harness to remove it.

25-11-63 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(1)

Remove the screw (18), the washer (17) and the reel cover (19).

(2)

Remove the screw (7), the washer (8), the self-locking nut (9) and the abdominal strap (6) with the
buckle.

(3)

Remove the screw (12), the washer (11), the self-locking nut (10) and the abdominal strap (13) with
the connector.

(4)

Discard the self-locking nuts (9) and (10).

(5)

Remove the roll pin (15) from the cable end (16) and disconnect the cable (14) from the reel assy (5).

(6)

Remove the screw (30) and the knob (31).

(7)

Remove the two screws (26), the washers (27), the nuts (29) and then the control lever (28).

(8)

Remove the six nuts (4), the washers (3), the screws (2) and then the reel assy (5).

Subtask 25-11-63-020-053-E
D.

AES

Removal of the Captain (First Officer) Seat Crotch Strap


(Ref. Fig. 25-11-63-991-00100-G - Safety Harness)
NOTE :

Make marks on all the parts before disassembly to help you and prevent errors during assembly.

NOTE :

Lock the harness to remove it.

(1)

Remove the screws (20), the washers (21) and (22) and the self-locking nuts (23).

(2)

Discard the self-locking nuts (23).

(3)

Remove the crotch strap (25) from the seat pan (24).

25-11-63 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

FR9

811

FR1

C
D

N_MM_251163_4_AAZ0_01_00

AES

FIGURE 25-11-63-991-00100-G SHEET 1


Safety Harness

25-11-63 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
2

18
17

19
3
4
5

16
15

14

13
29
6
31

9
8

30

12
11

29
27

20
26
25

28

27

C
10

21

26
24

22
23
N_MM_251163_4_AAZ0_02_00

AES

FIGURE 25-11-63-991-00100-G SHEET 2


Safety Harness

25-11-63 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-11-63-400-001-A
Installation of the Captain (First Officer) Seat Harness Assy
FIN 3MS, 4MS
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Expendable Parts

FIG.ITEM
10

DESIGNATION

IPC-CSN
25-11-51-03-190

self-locking nut

self-locking nut

25-11-51-03-190

23

self-locking nuts

25-11-51-03-230

C.

Referenced Information

REFERENCE
24-41-00-861-002-A

DESIGNATION
Energize the Aircraft Electrical Circuits from the External Power

24-41-00-861-002-A-01

Energize the Aircraft Electrical Circuits from the APU

24-41-00-861-002-A-02

Energize the Aircraft Electrical Circuits from Engine 1(2)

24-41-00-862-002-A

De-energize the Aircraft Electrical Circuits Supplied from the External Power

24-41-00-862-002-A-01

De-energize the Aircraft Electrical Circuits Supplied from the APU

24-41-00-862-002-A-02

De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2)

25-11-61-000-001-A

Removal of the Captain (First Officer) Seat Cushion

25-11-61-400-001-A

Installation of the Captain (First Officer) Seat Cushion

25-11-64-000-001-A

Removal of the Captain (First Officer) Seat-Headrest Assy

25-11-64-400-001-A

Installation of the Captain (First Officer) Seat-Headrest Assy

(Ref. Fig. 25-11-63-991-00100-G - Safety Harness)


3.

Job Set-up
Subtask 25-11-63-861-051-A
A.

Make sure that the aircraft electrical circuits are energized (Ref. TASK 24-41-00-861-002-A) or (Ref. TASK
24-41-00-861-002-A-01) or (Ref. TASK 24-41-00-861-002-A-02).

Subtask 25-11-63-410-050-A
B.

AES

Aircraft Maintenance Configuration


(1)

Make sure that the Captain (First Officer) seat cushion is removed (Ref. TASK 25-11-61-000-001-A).

(2)

If installed, make sure that the Captain (First Officer) seat headrest assy is removed (Ref. TASK
25-11-64-000-001-A).

25-11-63 PB401

Page 1
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
Subtask 25-11-63-420-050-E
A.

Installation of the Captain (First Officer) Seat-Crotch Strap


(Ref. Fig. 25-11-63-991-00100-G - Safety Harness)
(1)

Clean the component interface and/or the adjacent area.

(2)

Put the crotch strap (25) in position on the seat pan (24).

(3)

Install the screws (20), the washers (21) and (22) and new (IPC-CSN 25-11-51-03) self-locking nuts
(23) .

(4)

Tighten the self-locking nuts (23).

Subtask 25-11-63-420-051-C
B.

Installation of the Captain (First Officer) Seat-Harness Assy


(Ref. Fig. 25-11-63-991-00100-G - Safety Harness)
(1)

Clean the component interface and/or the adjacent area.

(2)

Put the reel assy (5) in position on the backrest structure and install the six screws (2), the washers (3)
and the nuts (4).

(3)

Tighten the six nuts (4).

(4)

Put the control lever (28) in position and install the two screws (26), the washers (27) and the nuts
(29).

(5)

Tighten the two nuts (29).

(6)

Put the knob (31) in position and install the screw (30).

(7)

Tighten the screw (30).

(8)

Connect the cable (14) to the reel assy (5) and install the roll pin (15) in the cable end (16).

(9)

Put the abdominal strap (6) with the buckle in position, and install the screw (7), the washer (8) and a
new (IPC-CSN 25-11-51-03) self-locking nut (9) .
NOTE :

Make sure that the abdominal strap with the buckle is installed as follows:
. on the left side on the Captain seat
. on the right side on the First Officer seat.

(10) Tighten the self-locking nut (9).


(11) Put the abdominal strap (13) with the connector in position, and install the screw (12), the washer (11)
and a new (IPC-CSN 25-11-51-03) self-locking nut (10) .
(12) Tighten the self-locking nut (10).
(13) Put the reel cover (19) in position and install the screw (18) and the washer (17).
(14) Tighten the screw (18).
Subtask 25-11-63-420-052-A
C.

Installation of the Captain (First Officer) Seat Headrest Assy (Ref. TASK 25-11-64-400-001-A).

Subtask 25-11-63-420-053-A
D.

AES

Installation of the Captain (First Officer) Seat Cushion (Ref. TASK 25-11-61-400-001-A).

25-11-63 PB401

Page 2
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
5.

Close-up
Subtask 25-11-63-862-050-A
A.

AES

De-energize the ground service network


(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

De-energize the aircraft electrical circuits


(Ref. TASK 24-41-00-862-002-A) or (Ref. TASK 24-41-00-862-002-A-01) or (Ref. TASK
24-41-00-862-002-A-02).

25-11-63 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

HEADREST - SEAT, CAPTAIN/FIRST OFFICER REMOVAL/INSTALLATION


** On A/C ALL
Task 25-11-64-000-001-A
Removal of the Captain (First Officer) Seat-Headrest Assy
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-11-64-991-00100-A - Captain (First Officer) Seat-Headrest Assy)


3.

Job Set-up
Subtask 25-11-64-861-050-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
(Ref. Fig. 25-11-64-991-00100-A - Captain (First Officer) Seat-Headrest Assy)
Subtask 25-11-64-020-050-A
A.

AES

Removal of the Captain (First Officer) Seat-Headrest Assy


(1)

Push the two pushbuttons (15) of the headrest clips (7) and pull the headrest (6) up to remove it from
the seat (1).

(2)

Remove the retainer rings (2).

(3)

Pull with force to remove the lumbar rest control-knobs (3).

(4)

Remove the fourteen screws (5) and the upper back shroud (4) of the backrest from the seat (1).

(5)

Remove the headrest clip (7) from the upper strap guide (8).

(6)

Remove the three screws (12), the washers (13) and the reinforcement fitting (14).

(7)

Remove the upper strap guide (8), the two inserts (9) and the lower strap guide (10) from the harness
support (11).

25-11-64 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR9

A
A

C
6

811
FR1
15

B
C

B
7

14

10
13
12

2
3

11

N_MM_251164_4_BBM0_01_00

AES

FIGURE 25-11-64-991-00100-A SHEET 1


Captain (First Officer) Seat-Headrest Assy

25-11-64 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-11-64-400-001-A
Installation of the Captain (First Officer) Seat-Headrest Assy
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-11-64-991-00100-A - Captain (First Officer) Seat-Headrest Assy)


3.

Job Set-up
Subtask 25-11-64-860-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

Procedure
(Ref. Fig. 25-11-64-991-00100-A - Captain (First Officer) Seat-Headrest Assy)
Subtask 25-11-64-420-050-A
A.

Installation of the Captain (First Officer) Seat-Headrest Assy


(1)

Clean the component interface and/or the adjacent area.

(2)

Put the lower strap guide (10) in position on the harness support (11).

(3)

Put the two inserts (9) in position on the lower strap guide (10).

(4)

Put the upper strap guide (8) in position and install the three screws (12), the washers (13) and the
reinforcement fitting (14).

(5)

Tighten the three screws (12).

(6)

Install the headrest clips (7) on the upper strap guide (8).

(7)

Push the lumbar rest control-knobs (3) to install them.

(8)

Install the retainer rings (2).

(9)

Put the upper back shroud (4) of the backrest in position on the seat (1) and install the fourteen screws
(5).

(10) Tighten the fourteen screws (5).


(11) Put the headrest (6) in position in the guides of the seat (1) and push it in.

AES

25-11-64 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(12) Make sure it is only necessary to push or pull the headrest (6) to adjust it to the correct position (up,
down or reclined).
5.

Close-up
Subtask 25-11-64-862-050-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-11-64 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

ARMREST ASSY - SEAT, CAPTAIN/FIRST OFFICER REMOVAL/INSTALLATION


** On A/C ALL
Task 25-11-65-000-001-A
Removal of the Captain (First Officer) Seat Armrest Assy
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific
B.

QTY
AR MAGNETIC FINGER
AR SCREWDRIVER

DESIGNATION

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-11-61-000-001-A

Removal of the Captain (First Officer) Seat Cushion

25-11-62-000-001-A

Removal of the Captain (First Officer) Seat Shroud Assy

(Ref. Fig. 25-11-65-991-00100-A - Captain (First Officer) Seat Armrest Assy)


3.

Job Set-up
Subtask 25-11-65-861-050-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-11-65-010-050-A
B.

AES

Removal of the Seat Equipment


NOTE :

Velcro tapes attach the seat cushion to the seat.

NOTE :

The seat cushion includes the covers and the foam.

NOTE :

If necessary, keep the seat cushion in a dry and clean area.

(1)

Remove the Captain (First Officer) seat backrest cushion (Ref. TASK 25-11-61-000-001-A).

(2)

Remove the lower back shroud and the upper back shroud from the seat (Ref. TASK 25-11-62-000-001A).

25-11-65 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
(Ref. Fig. 25-11-65-991-00100-A - Captain (First Officer) Seat Armrest Assy)
Subtask 25-11-65-020-050-A
A.

AES

Removal of the Captain (First Officer) Seat Armrest Assy


(1)

Remove the screw (7), the washer (1) and the nut (2).

(2)

Remove the retainer (6) and the ball (5) with a SCREWDRIVER or a MAGNETIC FINGER.

(3)

Disengage the armrest (3) from the armrest fitting (4).

(4)

Use a SCREWDRIVER to disengage the armcap (8) from the armrest (3).

(5)

Carefully disengage the rear part of the lower shroud (11) from the armrest structure (10).

(6)

Push the lower shroud (11) forward to disengage the button of the equipped lever (9) and remove the
lower shroud (11).

(7)

Remove the screw (15) and the spacer (14) from the bellcrank (13) of the armrest structure (10).

(8)

Remove the equipped lever (9) from the armrest structure (10).

25-11-65 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

B
811

FR9

FR1

B
FR13

FR1

B
C

6
5
4

1
2

N_MM_251165_4_AAMA_01_00

AES

FIGURE 25-11-65-991-00100-A SHEET 1


Captain (First Officer) Seat Armrest Assy

25-11-65 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

D
8

E
E

10
15
14
13

F
11
12

F
16

17

12

10
N_MM_251165_4_AAMA_02_00

AES

FIGURE 25-11-65-991-00100-A SHEET 2


Captain (First Officer) Seat Armrest Assy

25-11-65 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-11-65-400-001-A
Installation of the Captain (First Officer) Seat Armrest Assy
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Consumable Materials

REFERENCE
Material No: 08-013

B.

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
THREADLOCKER/SEALANT

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-11-61-000-001-A

Removal of the Captain (First Officer) Seat Cushion

25-11-61-400-001-A

Installation of the Captain (First Officer) Seat Cushion

25-11-62-000-001-A

Removal of the Captain (First Officer) Seat Shroud Assy

25-11-62-400-001-A

Installation of the Captain (First Officer) Seat Shroud Assy

(Ref. Fig. 25-11-65-991-00100-A - Captain (First Officer) Seat Armrest Assy)


(Ref. Fig. 25-11-65-991-00200-A - Adjustment of the Captain (First Officer) Seat Armrest Assy)
3.

Job Set-up
Subtask 25-11-65-860-050-A
A.

4.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the Captain (First Officer) seat backrest cushion is removed (Ref. TASK
25-11-61-000-001-A).

(3)

Make sure that the lower back shroud and the upper back shroud are removed (Ref. TASK
25-11-62-000-001-A).

Procedure
(Ref. Fig. 25-11-65-991-00100-A - Captain (First Officer) Seat Armrest Assy)
(Ref. Fig. 25-11-65-991-00200-A - Adjustment of the Captain (First Officer) Seat Armrest Assy)
Subtask 25-11-65-420-050-A
A.

Installation of the Captain (First Officer) Seat Armrest Assy


(1)

AES

Clean the component interface and/or the adjacent area.

25-11-65 PB401

Page 1
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(2)

Install the equipped lever (9) on the armrest structure (10).

(3)

Install the spacer (14) and the screw (15) on the bellcrank (13) of the armrest structure (10).

(4)

Tighten and safety the screw (15) with BONDING AND ADHESIVE COMPOUNDS (Material No:
08-013) .

(5)

Engage the lower shroud (11) on the button of the equipped lever (9).

(6)

Engage the rear part of the lower shroud (11) on the armrest structure (10).

(7)

Engage the armrest (3) on the armrest fitting (4) and install the ball (5) and the retainer (6).

(8)

Install the screw (7), the washer (1) and the nut (2).

(9)

Tighten the screw (7).


NOTE :

Adjust the force of the screw (7) on the ball (5) to hold the armrest back when it moves down.

(10) Do the steps that follow to adjust the armrest locking device:
(a)

Push the button of the equipped lever (9) to unlock the armrest (3).

(b)

Make sure that the button of the equipped lever has a travel of 7 mm (0.27 in.) to unlock the
armrest (3).

(c)

If necessary, adjust this travel to 7 mm (0.27 in.) with the setscrew (12).

(11) Do the steps that follow to adjust the armrest (3) on the seat:
(a)

Move the seat to the lowest position.

(b)

Push the button of the equipped lever (9) to unlock the armrest (3).

(c)

Move the armrest (3) to the lowest position.

(d)

Make sure that the clearance between the armrest (3) and the floor is between 405 and 427 mm
(15.95 and 16.81 in.).

(e)

If necessary, adjust this clearance to between 405 and 427 mm (15.95 and 16.81 in.) with the two
nuts (16) and tighten them.

(f)

Push the button of the equipped lever (9) to unlock the armrest (3).

(g)

Move the armrest (3) to the highest position.

(h)

Make sure that the clearance between the armrest (3) and the floor is between 570 and 590 mm
(22.44 and 23.23 in.).

(i)

If necessary, adjust this clearance to between 570 and 590 mm (22.44 and 23.23 in.) with the two
nuts (17) and tighten them.

(12) Engage the armcap (8) on the armrest (3) then push it vertically to lock.
5.

Close-up
Subtask 25-11-65-410-050-A
A.

AES

Installation of the Seat Equipment


NOTE :

Velcro tapes attach the seat cushion to the seat.

NOTE :

The seat cushion includes the covers and the foam.

(1)

Install the lower back shroud and the upper back shroud on the seat (Ref. TASK 25-11-62-400-001-A).

(2)

Install the Captain (First Officer) seat backrest cushion (Ref. TASK 25-11-61-400-001-A).

25-11-65 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-11-65-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-11-65 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

B
811

FR9

FR1

B
FR13

FR1

B
C

7mm
(0.27in.)

FWD

570mm (22.44in.) MINI.


590mm (23.23in.) MAXI.

405mm (15.95in.) MINI.


427mm (16.81in.) MAXI.

FLOOR REFERENCE
N_MM_251165_4_BAM0_01_00

AES

FIGURE 25-11-65-991-00200-A SHEET 1


Adjustment of the Captain (First Officer) Seat Armrest Assy

25-11-65 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

ARMREST ASSY - SEAT, CAPTAIN/FIRST OFFICER ADJUSTMENT/TEST


** On A/C ALL
Task 25-11-65-710-001-A
Operational Test of the Captain (First Officer) Seat Inboard Armrest-Assy
1.

Reason for the Job


To make sure that the Captain (First Officer) seat inboard armrest-assy operates correctly.

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
24-41-00-861-002-A

DESIGNATION
Energize the Aircraft Electrical Circuits from the External Power

24-41-00-861-002-A-01

Energize the Aircraft Electrical Circuits from the APU

24-41-00-861-002-A-02

Energize the Aircraft Electrical Circuits from Engine 1(2)

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

3.

Job Set-up
Subtask 25-11-65-860-051-A
A.

Aircraft Maintenance Configuration


(1)

4.

Energize the aircraft electrical circuits (Ref. TASK 24-41-00-861-002-A) or (Ref. TASK
24-41-00-861-002-A-01) or (Ref. TASK 24-41-00-861-002-A-02).

Procedure
Subtask 25-11-65-710-050-A
A.

Operational Test of the Captain (First Officer) Inboard Seat Armrest-Assy

ACTION
1.On the inboard armrest:
. Push the button and lift the armrest to a position less .
than 90 degrees.
. Release the button.
.

The armrest stays in position.

The armrest is in its stowage position.

The armrest stays in its stowage position.

AES

Push the button, lift the armrest to the vertical


position and turn it behind the backrest.
Release the button.

RESULT
The armrest moves correctly.

25-11-65 PB501

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
5.

Close-up
Subtask 25-11-65-860-052-A
A.

AES

De-energize the aircraft electrical circuits


(Ref. TASK 24-42-00-862-001-A).

25-11-65 PB501

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

ARMREST ASSY - ASSIST, CAPTAIN/ FIRST OFFICER SEAT REMOVAL/INSTALLATION


** On A/C ALL
Task 25-11-66-000-001-A
Removal of the Captain (First Officer) Seat Assist Armrest-Assy
FIN 3MS, 4MS
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

211
212

COCKPIT
COCKPIT
B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-11-66-991-00100-A - Captain (First Officer) Seat Assist Armrest Assy)
3.

Job Set-up
Subtask 25-11-66-861-050-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
(Ref. Fig. 25-11-66-991-00100-A - Captain (First Officer) Seat Assist Armrest Assy)
Subtask 25-11-66-020-050-A
A.

Removal of the Captain (First Officer) Seat Assist Armrest-Assy


NOTE :
(1)

Make marks on all the parts before disassembly to help you and prevent errors during assembly.

Remove the three screws (13), the washers (12) and the assist armrest assy from the seat pan.
NOTE :

(2)

AES

Make sure that the seat is in the stowed position before you remove the screws (13) and the
washers (12).

Remove the cylinder (16):


(a)

Remove the screw (18) and the washer (17) from the cylinder (16).

(b)

Remove the cylinder (16) from the armrest (2).

(c)

Remove the setscrew (23) to release the pin (15).

(d)

Disengage the cylinder (16) and the pin (15) from the main pin (21).

(e)

Remove the pin (20), the washer (19), the pin (15) and the shouldered pin (14).

25-11-66 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(3)

Remove the armrest from the fitting (11):


(a)

Remove the screws (3), (5), (6) and the outer shroud (4).

(b)

Remove the setscrews (22) and (8).

(c)

Remove the two notched pins (7).

(d)

Disengage the main pin (21) from the fitting (11).

(e)

Remove the armrest (2) from the fitting (11).


NOTE :

AES

Retain the two shouldered bushes (9), (10) and the inner shroud.

(f)

Remove the screws (24) and the armcap (1) from the armrest (2).

(g)

Remove the casing (25) from the armcap (1).

25-11-66 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

B
811
FR1

FR9

B
FR13
1
FR1

25

5
8

6
23
22

7
10

21
24

20
19
11
15
14
18

17

12

16
12

13
N_MM_251166_4_AAM0_01_00

AES

FIGURE 25-11-66-991-00100-A SHEET 1


Captain (First Officer) Seat Assist Armrest Assy

25-11-66 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-11-66-400-001-A
Installation of the Captain (First Officer) Seat Assist Armrest-Assy
FIN 3MS, 4MS
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Consumable Materials

REFERENCE
Material No: 08-013

B.

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
THREADLOCKER/SEALANT

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-11-66-991-00100-A - Captain (First Officer) Seat Assist Armrest Assy)
3.

Job Set-up
Subtask 25-11-66-860-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

Procedure
(Ref. Fig. 25-11-66-991-00100-A - Captain (First Officer) Seat Assist Armrest Assy)
Subtask 25-11-66-420-050-A
A.

AES

Installation of the Captain (First Officer) Seat Assist Armrest-Assy


(1)

Clean the component interface and/or the adjacent area.

(2)

Install the armrest on the fitting (11):


(a)

Install the casing (25) on the armcap (1).

(b)

Install the armcap (1) on the armrest (2) and install the screws (24).

(c)

Tighten the screws (24).

(d)

Install the armrest (2) on the fitting (11).

(e)

Install the main pin (21) on the fitting (11).

(f)

Install the two notched pins (7).

25-11-66 PB401

Page 1
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

(3)

(g)

Safety the setscrews (22) and (8) with BONDING AND ADHESIVE COMPOUNDS (Material No:
08-013) and install them in the main pin (21).

(h)

Tighten the setscrews (22) and (8).

(i)

Install the outer shroud (4), the screws (3), (5) and (6).

(j)

Tighten the screws (3), (5) and (6).

Install the cylinder (16):


(a)

Install the shouldered pin (14) through the cylinder (16) and the pin (15).

(b)

Install the washer (19) and the pin (20).

(c)

Engage the cylinder (16) and the pin (15) into the main pin (21).

(d)

Safety the setscrew (23) with BONDING AND ADHESIVE COMPOUNDS (Material No: 08-013)
and install it in the main pin (21).

(e)

Tighten the setscrew (23).

(f)

Install the cylinder (16) on the armrest (2) and install the screw (18) and the washer (17).

(g)

Tighten the screw (18).

(4)

Install the assist armrest assy on the seat pan.

(5)

Safety the screws (13) with BONDING AND ADHESIVE COMPOUNDS (Material No: 08-013) .

(6)

Install the screws (13) and the washers (12) and tighten them.
NOTE :

(7)
5.

Make sure the seat is in the stowed position before you install the washers (13) and the screws
(13).

Make sure that the work area is clean and clear of tool(s) and other items.

Close-up
Subtask 25-11-66-862-050-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-11-66 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

ARMREST ASSY - ASSIST, CAPTAIN/ FIRST OFFICER SEAT ADJUSTMENT/TEST


** On A/C ALL
Task 25-11-66-710-001-A
Operational Test of the Captain (First Officer) Seat Side Stick Armrest-Assy
1.

Reason for the Job


To make sure that the Captain (First Officer) seat side stick armrest-assy operates correctly.

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
24-41-00-861-002-A

DESIGNATION
Energize the Aircraft Electrical Circuits from the External Power

24-41-00-861-002-A-01

Energize the Aircraft Electrical Circuits from the APU

24-41-00-861-002-A-02

Energize the Aircraft Electrical Circuits from Engine 1(2)

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

3.

Job Set-up
Subtask 25-11-66-860-051-A
A.

Aircraft Maintenance Configuration


(1)

4.

Energize the aircraft electrical circuits (Ref. TASK 24-41-00-861-002-A) or (Ref. TASK
24-41-00-861-002-A-01) or (Ref. TASK 24-41-00-861-002-A-02).

Procedure
Subtask 25-11-66-710-050-A
A.

Operational Test of the Captain (First Officer) Seat Side Stick Armrest-Assy

ACTION
1.On the side stick armrest:
. Turn the knurled knob installed at the end of the
armrest to tilt the armrest to the necessary position.

RESULT
.

The armrest moves correctly.

Turn the knurled knob installed at the side of the


armrest to tilt the top armrest to the necessary
position.

The armrest moves correctly.

Lift the armrest to the vertical position.

The armrest stays in position.

AES

25-11-66 PB501

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
5.

Close-up
Subtask 25-11-66-860-052-A
A.

AES

De-energize the aircraft electrical circuits


(Ref. TASK 24-42-00-862-001-A).

25-11-66 PB501

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

LUMBAR REST ASSY - SEAT, CAPTAIN/ FIRST OFFICER REMOVAL/INSTALLATION


** On A/C ALL
Task 25-11-67-000-001-A
Removal of the Captain (First Officer) Seat Lumbar-Rest
FIN 3MS, 4MS
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-11-61-000-001-A

Removal of the Captain (First Officer) Seat Cushion

(Ref. Fig. 25-11-67-991-00100-A - Captain (First Officer) Seat Lumbar-Rest)


3.

Job Set-up
Subtask 25-11-67-861-050-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-11-67-010-050-A
B.
4.

Remove the Captain (First Officer) seat cushion (Ref. TASK 25-11-61-000-001-A).

Procedure
(Ref. Fig. 25-11-67-991-00100-A - Captain (First Officer) Seat Lumbar-Rest)
Subtask 25-11-67-020-050-A
A.

Removal of the Captain (First Officer) Seat Lumbar-Rest


NOTE :

AES

Make marks on all the parts before disassembly to help you and prevent errors during assembly.

(1)

Remove the two retainer rings (4).

(2)

Pull with force to remove the two lumbar rest control-knobs (5).

(3)

Disengage the connectors (3) from the seat back structure (1).

(4)

Disengage the lumbar rest (2) from the seat back structure (1).

25-11-67 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
4MS
Z211 Z212
3MS

C
C
FR11

FR1

C
1

B
B
2

4
5

N_MM_251167_4_AAM0_01_00

AES

FIGURE 25-11-67-991-00100-A SHEET 1


Captain (First Officer) Seat Lumbar-Rest

25-11-67 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-11-67-400-001-A
Installation of the Captain (First Officer) Seat Lumbar-Rest
FIN 3MS, 4MS
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-11-61-000-001-A

Removal of the Captain (First Officer) Seat Cushion

25-11-61-400-001-A

Installation of the Captain (First Officer) Seat Cushion

(Ref. Fig. 25-11-67-991-00100-A - Captain (First Officer) Seat Lumbar-Rest)


3.

Job Set-up
Subtask 25-11-67-860-050-A
A.

4.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the Captain (Firt Officer) seat cushion is removed (Ref. TASK 25-11-61-000-001-A).

Procedure
(Ref. Fig. 25-11-67-991-00100-A - Captain (First Officer) Seat Lumbar-Rest)
Subtask 25-11-67-420-050-A
A.

5.

Installation of the Captain (First Officer) Seat Lumbar-Rest


(1)

Clean the component interface and/or the adjacent area.

(2)

Engage the lumbar rest (2) on the seat back structure (1).

(3)

Engage the connectors (3) in the seat back structure (1).

(4)

Push the two lumbar rest control-knobs (5) to install them.

(5)

Install the two retainer rings (4).

Close-up
Subtask 25-11-67-410-050-A
A.

Installation of the Seat Equipment


(1)

AES

Make sure that the work area is clean and clear of tool(s) and other items.

25-11-67 PB401

Page 1
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(2)

Install the Captain (First Officer) seat cushion (Ref. TASK 25-11-61-400-001-A).

Subtask 25-11-67-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-11-67 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

CYLINDER ASSY - SEAT CAPTAIN/FIRST OFFICER REMOVAL/INSTALLATION


** On A/C ALL
Task 25-11-68-000-001-A
Removal of the Captain (First Officer) Seat Cylinder Assy
FIN 3MS, 4MS
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-11-61-000-001-A

Removal of the Captain (First Officer) Seat Cushion

25-11-62-000-001-A

Removal of the Captain (First Officer) Seat Shroud Assy

(Ref. Fig. 25-11-68-991-00100-A - Captain (First Officer) Seat Cylinder Assy)


3.

Job Set-up
Subtask 25-11-68-861-050-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-11-68-010-050-A
B.

4.

Removal of the Seat Equipment


(1)

Remove the Captain (First Officer) seat cushion (Ref. TASK 25-11-61-000-001-A).

(2)

Remove the Captain (First Officer) seat shroud assy (Ref. TASK 25-11-62-000-001-A).

Procedure
(Ref. Fig. 25-11-68-991-00100-A - Captain (First Officer) Seat Cylinder Assy)
Subtask 25-11-68-020-050-A
A.

Removal of the Captain (First Officer) Seat Cylinder Assy


NOTE :

AES

Make marks on all the parts before disassembly to help you and prevent errors during assembly.

(1)

Move the backrest (1) to its maximum forward position.

(2)

Remove the nut (14), the screw (9), the washers (10) and (13) and the shouldered spacer (12) from the
lower bracket (11) and the top end of the cylinder (8).

25-11-68 PB401

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

AES

(3)

Hold the cylinder (8) and remove the cotter pin (3), the washer (7), the pin (4) and the spacer (6) from
the bottom end of the lock (2) and the cylinder (8).

(4)

Remove the cylinder (8) from the seat pan (5).

25-11-68 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

B
FR9

811
FR1

B
FR13

FR1

B
14

11

13
12

10

C
2
3
8
4

5
N_MM_251168_4_AAM0_01_00

AES

FIGURE 25-11-68-991-00100-A SHEET 1


Captain (First Officer) Seat Cylinder Assy

25-11-68 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-11-68-400-001-A
Installation of the Captain (First Officer) Seat Cylinder Assy
FIN 3MS, 4MS
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-11-61-000-001-A

Removal of the Captain (First Officer) Seat Cushion

25-11-61-400-001-A

Installation of the Captain (First Officer) Seat Cushion

25-11-62-000-001-A

Removal of the Captain (First Officer) Seat Shroud Assy

25-11-62-400-001-A

Installation of the Captain (First Officer) Seat Shroud Assy

(Ref. Fig. 25-11-68-991-00100-A - Captain (First Officer) Seat Cylinder Assy)


3.

Job Set-up
Subtask 25-11-68-860-050-A
A.

4.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the Captain (First Officer) seat cushion is removed (Ref. TASK 25-11-61-000-001-A).

(3)

Make sure that the Captain (First Officer) seat shroud assy is removed (Ref. TASK 25-11-62-000-001A).

Procedure
(Ref. Fig. 25-11-68-991-00100-A - Captain (First Officer) Seat Cylinder Assy)
Subtask 25-11-68-420-050-A
A.

AES

Installation of the Captain (First Officer) Seat Cylinder Assy


(1)

Clean the component interface and/or the adjacent area.

(2)

Put the bottom end of the cylinder (8) in position on the seat pan (5).

(3)

Install the pin (4), the spacer (6), the washer (7) and the cotter pin (3) on the bottom end of the
cylinder (8) and the lock (2).

(4)

Put the top end of the cylinder (8) in position on the lower bracket (11) and install the shouldered
spacer (12), the screw (9), the washers (10) and (13) and the nut (14).

(5)

Tighten the nut (14).

25-11-68 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
5.

Close-up
Subtask 25-11-68-410-050-A
A.

Installation of the Seat Equipment


(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Install the Captain (First Officer) seat shroud assy (Ref. TASK 25-11-62-400-001-A).

(3)

Install the Captain (First Officer) seat cushion (Ref. TASK 25-11-61-400-001-A).

Subtask 25-11-68-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-11-68 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

ACCESSORIES - CAPTAIN/FIRST OFFICER SEAT PAN AND BASE


- REMOVAL/INSTALLATION
** On A/C ALL
Task 25-11-69-000-001-A
Removal of the Captain (First Officer) Seat Pan and Base Accessories
FIN 3MS, 4MS
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
AR SAFETY CLIP - CIRCUIT BREAKER

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-11-61-000-001-A

Removal of the Captain (First Officer) Seat Cushion

(Ref. Fig. 25-11-69-991-00100-A - Captain (First Officer) Seat Pan and Base Accessories)
3.

Job Set-up
Subtask 25-11-69-861-050-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-11-69-865-050-A
B.

Open, safety and tag this(these) circuit breaker(s):

PANEL
FOR FIN 3MS
122VU
122VU
FOR FIN 4MS
122VU
122VU

AES

DESIGNATION

FIN

LOCATION

COCKPIT SEATS/SEAT CTL/CAPT

1MS1

U11

LIGHTING/FLOOD/CAPT/SIDE

5LE

Z05

COCKPIT SEATS/SEAT CTL/F/O

1MS2

U14

LIGHTING/FLOOD/F/O/SIDE

4LE

Z06

25-11-69 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-11-69-010-050-A
C.
4.

Remove the Captain (First Officer) seat cushion (Ref. TASK 25-11-61-000-001-A).

Procedure
(Ref. Fig. 25-11-69-991-00100-A - Captain (First Officer) Seat Pan and Base Accessories)
Subtask 25-11-69-020-050-A
A.

Removal of the Captain (First Officer) Seat Pan and Base Accessories
(1)

Remove the screws (4), (6), the washers (5), the nuts (15) and the wiring cover (3).

(2)

Remove the screws (7), the washers (8), the nuts (14) and the wiring cover (9).

(3)

Remove the screws (31), the washers (32) and the switch cover (30).

(4)

Remove the screws (23) and the electrical control switches (24).

(5)

Remove the nuts (22), the washers (21), (20) and the plate (19).

(6)

Disconnect the switch lugs from the switches (16).


NOTE :

Make marks on the switch lugs before disassembly to help you and prevent errors during
assembly.

(7)

Remove the screw (10), the washer (12), the nut (13) and the bonding lead (11).

(8)

Remove the screw (28), the washer (17), the nut (18) and the bonding lead (29).

(9)

Remove the socket head screws (26) and the H, V and R control levers (25).

(10) Pull the dust covers (1) up to remove them from the base assy (2).

AES

25-11-69 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

B
FR9

811
FR1

B
FR13

C
3
4

FR1

8
9

10
31

29 30

27

32

28

11
12
13

26

8
14
25
24

20
23

19

5
15

21
22
17
18

8
14
16

5
15

C
2

N_MM_251169_4_AAM0_01_00

AES

FIGURE 25-11-69-991-00100-A SHEET 1


Captain (First Officer) Seat Pan and Base Accessories

25-11-69 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-11-69-400-001-A
Installation of the Captain (First Officer) Seat Pan and Base Accessories
FIN 3MS, 4MS
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Consumable Materials

REFERENCE
Material No: 08-007

B.

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
THREADLOCKER/SEALANT

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

C.

Referenced Information

REFERENCE
20-28-00-912-001-A

DESIGNATION
Electrical Bonding of Components with Rivets

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-11-61-000-001-A

Removal of the Captain (First Officer) Seat Cushion

25-11-61-400-001-A

Installation of the Captain (First Officer) Seat Cushion

(Ref. Fig. 25-11-69-991-00100-A - Captain (First Officer) Seat Pan and Base Accessories)
3.

Job Set-up
Subtask 25-11-69-860-050-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the Captain (First Officer) seat cushion is removed (Ref. TASK 25-11-61-000-001-A).

Subtask 25-11-69-865-051-A
B.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

PANEL
FOR FIN 3MS
122VU
122VU
FOR FIN 4MS
122VU
122VU

AES

DESIGNATION

FIN

LOCATION

COCKPIT SEATS/SEAT CTL/CAPT

1MS1

U11

LIGHTING/FLOOD/CAPT/SIDE

5LE

Z05

COCKPIT SEATS/SEAT CTL/F/O

1MS2

U14

LIGHTING/FLOOD/F/O/SIDE

4LE

Z06

25-11-69 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
(Ref. Fig. 25-11-69-991-00100-A - Captain (First Officer) Seat Pan and Base Accessories)
Subtask 25-11-69-420-050-A
A.

Installation of the Captain (First Officer) Seat Pan and Base Accessories
(1)

Connect the switch lugs to the switches (16).


NOTE :

Refer to the marks when you connect the switch lugs.

(2)

Install the plate (19) on the switches (16).

(3)

Install the washers (20), (21) and the nuts (22) and tighten them.

(4)

Install the electrical control switches (24) and the screws (23) and tighten them.

(5)

Install the switch cover (30) on the seat pan (27) and on the plate (19).

(6)

Install the screws (31), the washers (32) and tighten them.

(7)

Install the bonding lead (11), the screw (10), the washer (12) and the nut (13).

(8)

Safety the nut (13) with BONDING AND ADHESIVE COMPOUNDS (Material No: 08-007) and tighten
the screw (10).
NOTE :

(9)

Make sure that you do the electrical bonding when you install the bonding lead (Ref. TASK
20-28-00-912-001-A).

Install the bonding lead (29), the screw (28), the washer (17) and the nut (18).

(10) Safety the nut (18) with BONDING AND ADHESIVE COMPOUNDS (Material No: 08-007) and tighten
the screw (28).
NOTE :

Make sure that you do the electrical bonding when you install the bonding lead (Ref. TASK
20-28-00-912-001-A).

(11) Install the wiring cover (3), the screws (4), (6), the washers (5) and the nuts (15) and tighten them.
(12) Install the wiring cover (9), the screws (7), the washers (8) and the nuts (14) and tighten them.
(13) Install the H, V and R control levers (25) and the socket head screws (26) and tighten them.
(14) Push the dust covers (1) down to install them on the base assy (2).
5.

Close-up
Subtask 25-11-69-410-050-A
A.

Installation of Seat Equipment


(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Install the Captain (First Officer) seat cushion (Ref. TASK 25-11-61-400-001-A).

Subtask 25-11-69-865-052-A
B.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

PANEL
FOR FIN 3MS
122VU
122VU

AES

DESIGNATION

FIN

LOCATION

COCKPIT SEATS/SEAT CTL/CAPT

1MS1

U11

LIGHTING/FLOOD/CAPT/SIDE

5LE

Z05

25-11-69 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
PANEL
FOR FIN 4MS
122VU
122VU

DESIGNATION

FIN

LOCATION

COCKPIT SEATS/SEAT CTL/F/O

1MS2

U14

LIGHTING/FLOOD/F/O/SIDE

4LE

Z06

Subtask 25-11-69-862-050-A
C.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-11-69 PB401

Page 3
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

LINING AND FURNISHINGS - DESCRIPTION AND OPERATION


** On A/C ALL
1.

General
(Ref. Fig. 25-13-00-11200-A - Cockpit Lining and Furnishings)
The heat and sound insulation blankets are covered by lining and furnishing panels, which also provide cockpit
decoration. The lining panels are easily removable, so as to enable access to the installations behind these panels.
Various furnishings are fitted in the cockpit for the comfort, convenience and safety of the crew.

AES

25-13-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
2.

Description
A.

Linings
The shapes and colors of the linings have been designed to provide a harmonious and sound-insulated cockpit.
All the elements located in the areas near the pilots head have been protected by foam linings.
The linings are made from the following materials :
(1) Monolithic: fiber + resin
(2) Sandwich : fiber + resin + Nomex (Honeycomb)
(3) Imitation leather foam sections :
(a) Front and side strips
(b) Assist handles
(c) Top of glareshield
(d) Top of console
(4) Flocked sections :
Various stowages in the consoles and ceiling lining panels

B.

AES

Floor covering
(Ref. Fig. 25-13-00-13000-A - Cockpit Carpet Installation)
The cockpit floor is covered with easy-to-clean and sun-and moisture-resistant carpet.

25-13-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

N_MM_251300_0_AAM0_01_00

AES

FIGURE 25-13-00-11200-A SHEET 1


Cockpit Lining and Furnishings

25-13-00 PB001

Page 3
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

FR24A

ZONE 210

A
FR1

N_MM_251300_0_BAM0_01_00

AES

FIGURE 25-13-00-13000-A SHEET 1


Cockpit Carpet Installation

25-13-00 PB001

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

LINING AND FURNISHINGS - DEACTIVATION/REACTIVATION


** On A/C ALL
Task 25-13-00-040-001-A
Deactivation of the Captain and/or First Officer Sliding-Tables
FIN 3MS, 4MS
Task Summary
MMEL OR CDL TITLE

ACCESS

TEST

SPECIFIC
TOOLS

MHR

E/T

NB MEN

MMEL 25-13-01B
1.

Reason for the Job


MMEL 25-13-01B
Pilot Sliding Table
(Old MMEL ref: 25-13-01)

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

COCKPIT
COCKPIT
B.

Referenced Information

REFERENCE
25-13-14-000-002-A
3.

ZONE DESCRIPTION

DESIGNATION
Removal of the Sliding Table

Job Set-up
Subtask 25-13-00-860-051-A
A.

4.

Not Applicable

Procedure
Subtask 25-13-00-020-050-A
A.

Deactivation of the Captain and/or First Officer Sliding-Tables


(1)

5.

Remove the defective Captain and/or First Officer sliding-tables (Ref. TASK 25-13-14-000-002-A).

Close-up
Subtask 25-13-00-860-052-A
A.

AES

Removal of Equipment
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Make an entry in the log book.

25-13-00 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-13-00-440-001-A
Reactivation of the Captain and/or First Officer Sliding-Tables
FIN 3MS, 4MS
Task Summary
MMEL OR CDL TITLE

ACCESS

TEST

SPECIFIC
TOOLS

MHR

E/T

NB MEN

MMEL 25-13-01B
1.

Reason for the Job


MMEL 25-13-01B
Pilot Sliding Table
(Old MMEL ref: 25-13-01)

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212
B.

Referenced Information

REFERENCE
25-13-14-400-002-A
3.

ZONE DESCRIPTION
COCKPIT
COCKPIT

DESIGNATION
Installation of the Sliding Table

Job Set-up
Subtask 25-13-00-860-053-A
A.

4.

Not Applicable

Procedure
Subtask 25-13-00-420-050-A
A.

Reactivation of the Captain and/or First Officer Sliding-Tables


(1)

5.

Install new Captain and/or First Officer sliding-tables (Ref. TASK 25-13-14-400-002-A).

Close-up
Subtask 25-13-00-860-054-A
A.

AES

Make sure that the work area is clean and clear of tool(s) and other items.

25-13-00 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-13-00-040-002-A
Deactivation of the Captain and/or First Officer Retractable Foot-Rests
FIN 3MS, 4MS
Task Summary
MMEL OR CDL TITLE

ACCESS

TEST

SPECIFIC
TOOLS

MHR

E/T

NB MEN

MMEL 25-13-02B
1.

Reason for the Job


MMEL 25-13-02B
Pilot Retractable Footrest
(Old MMEL ref: 25-13-02)

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212
B.

Referenced Information

REFERENCE
25-13-14-000-005-A
3.

ZONE DESCRIPTION
COCKPIT
COCKPIT

DESIGNATION
Removal of the Captain and First-Officer Retractable Foot-Rests

Job Set-up
Subtask 25-13-00-860-055-A
A.

4.

Not Applicable

Procedure
Subtask 25-13-00-020-051-A
A.

Deactivation of the Captain and/or First-Officer Retractable Foot-Rests


(1)

5.

Remove the defective Captain and/or First-Officer retractable foot-rests (Ref. TASK 25-13-14-000-005A).

Close-up
Subtask 25-13-00-860-056-A
A.

AES

Removal of Equipment
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Make an entry in the log book.

25-13-00 PB401

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-13-00-440-002-A
Reactivation of the Captain and/or First Officer Retractable Foot-Rests
FIN 3MS, 4MS
Task Summary
MMEL OR CDL TITLE

ACCESS

TEST

SPECIFIC
TOOLS

MHR

E/T

NB MEN

MMEL 25-13-02B
1.

Reason for the Job


MMEL 25-13-02B
Pilot Retractable Footrest
(Old MMEL ref: 25-13-02)

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212
B.

Referenced Information

REFERENCE
25-13-14-400-005-A
3.

ZONE DESCRIPTION
COCKPIT
COCKPIT

DESIGNATION
Installation of the Captain and First-Officer Retractable Foot-Rests

Job Set-up
Subtask 25-13-00-860-057-A
A.

4.

Not Applicable

Procedure
Subtask 25-13-00-420-051-A
A.

Reactivation of the Captain and/or First-Officer Retractable Foot-Rests


(1)

5.

Install new Captain and/or First-Officer retractable foot-rests (Ref. TASK 25-13-14-400-005-A).

Close-up
Subtask 25-13-00-860-058-A
A.

AES

Make sure that the work area is clean and clear of tool(s) and other items.

25-13-00 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

LINING AND FURNISHINGS - CLEANING/PAINTING


** On A/C ALL
Task 25-13-00-100-001-A
Cleaning of Foam Plastic (Polyurethane) Parts
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH A
GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
AR BRUSH - BRISTLED, SOFT

No specific

AR

B.

WATER - SOAPY SOLUTION

Consumable Materials

REFERENCE
Material No: 11-017
Material No: 19-003
C.

DESIGNATION

DESIGNATION
CLEANING AGENTS
INTERIOR GENERAL PLASTIC CLEANER
LINT-FREE COTTON CLOTH

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

D.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

3.

Job Set-up
Subtask 25-13-00-861-050-A
A.

AES

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

25-13-00 PB701

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
Subtask 25-13-00-160-050-A
A.

Cleaning
NOTE :

5.

If the foam plastic parts are damaged, send them to the vendor for repair.

(1)

If you find stains of mud, chocolate, fruit juice, blood or sweet drinks on the parts:
. use a BRUSH - BRISTLED, SOFT to clean them with WATER - SOAPY SOLUTION (natural soap
or 5 percent liquid detergent)
or
. use a LINT-FREE COTTON CLOTH (Material No: 19-003) to clean them with CLEANING
AGENTS (Material No: 11-017)

(2)

If you find stains of ink, tar, engine oil or grease on the parts:
use a LINT-FREE COTTON CLOTH (Material No: 19-003) to clean them with CLEANING AGENTS
(Material No: 11-017) .

Close-up
Subtask 25-13-00-410-050-A
A.

Get Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-13-00-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-13-00 PB701

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-13-00-370-001-A
Painting of the Internal Cockpit Surfaces
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
AR CLOTH-EMERY (GRADE 220 - 240)

No specific

AR

PAPER - MASKING

No specific
No specific

AR
AR

TAPE - MASKING
VACUUM CLEANER

B.

Consumable Materials

REFERENCE
Material No: 16-047

C.

DESIGNATION
STRUCTURE PAINTS
DECORATIVE PAINT (INTERNAL APPLIC.)

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

211
212

COCKPIT
COCKPIT
D.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

3.

Job Set-up
Subtask 25-13-00-861-051-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-13-00-370-050-A
A.

Painting Procedure
(1)

Put PAPER - MASKING and TAPE - MASKING on the area adjacent to the damage.

(2)

Remove the damaged paint and primer coatings with CLOTH-EMERY (GRADE 220 - 240).
NOTE :

(3)

Clean the prepared and adjacent areas with a VACUUM CLEANER to remove particles of dust and dirt.

(4)

Apply a thin layer of paint of the applicable color STRUCTURE PAINTS (Material No: 16-047) .
NOTE :

AES

Make sure that the surface is smooth and flat.

Make sure that the thickness is not more than 25 micrometers.

25-13-00 PB701

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(5)
5.

Remove the masking paper and masking tape.

Close-up
Subtask 25-13-00-860-050-A
A.

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-13-00-862-051-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-13-00 PB701

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

SUNVISOR - WINDSHIELD - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-13-11-000-001-A
Removal of the Windshield Sunvisor
FIN 9MM, 10MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
(Ref. Fig. 25-13-11-991-00100-B - Windshield Sunvisor)
3.

DESIGNATION

Job Set-up
Subtask 25-13-11-860-050-A
A.

4.

Aircraft Maintenance Configuration


Not applicable.

Procedure
(Ref. Fig. 25-13-11-991-00100-B - Windshield Sunvisor)
Subtask 25-13-11-020-050-A
A.

AES

Removal of the Windshield Sunvisor


(1)

Remove the three screws (2) from the plate (3).

(2)

Remove the sunvisor (1).

(3)

Remove the screw (5).

(4)

Remove the clip (4).

25-13-11 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
B

A
21MM20MM

CUP NOTCH

B
BENT PIN
3

2
1
9MM10MM

N_MM_251311_4_ABM0_01_00

AES

FIGURE 25-13-11-991-00100-B SHEET 1


Windshield Sunvisor

25-13-11 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-13-11-400-001-A
Installation of the Windshield Sunvisor
FIN 9MM, 10MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
(Ref. Fig. 25-13-11-991-00100-B - Windshield Sunvisor)
3.

DESIGNATION

Job Set-up
Subtask 25-13-11-860-051-A
A.

4.

Aircraft Maintenance Configuration


Not applicable.

Procedure
(Ref. Fig. 25-13-11-991-00100-B - Windshield Sunvisor)
Subtask 25-13-11-420-050-A
A.

Installation of the Windshield Sunvisor


CAUTION :

5.

WHEN YOU PUT THE SUNVISOR IN THE STORED POSITION, MAKE SURE THAT THE
BENT PIN IS CORRECTLY ALIGNED WITH THE CUP NOTCH OF THE SUNVISOR SUPPORT.
THIS WILL PREVENT DAMAGE TO THE SUNVISOR.

(1)

Install the sunvisor (1).

(2)

Install the three screws (2) and tighten.

(3)

Install the clip (4).

(4)

Install the screw (5) and tighten.

Close-up
Subtask 25-13-11-860-052-A
A.

Put the aircraft back to its initial configuration.


(1)

AES

Make sure that the work area is clean and clear of tool(s) and other items.

25-13-11 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

FOOT REST AND SLIDING TABLE ASSEMBLY - MAINTENANCE


PRACTICES
** On A/C ALL
Task 25-13-14-820-001-A
Adjustment of the Cockpit Table
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
24-41-00-861-002-A

DESIGNATION
Energize the Aircraft Electrical Circuits from the External Power

24-41-00-861-002-A-01

Energize the Aircraft Electrical Circuits from the APU

24-41-00-861-002-A-02

Energize the Aircraft Electrical Circuits from Engine 1(2)

24-41-00-862-002-A

De-energize the Aircraft Electrical Circuits Supplied from the External Power

24-41-00-862-002-A-01

De-energize the Aircraft Electrical Circuits Supplied from the APU

24-41-00-862-002-A-02

De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2)

(Ref. Fig. 25-13-14-991-01000-A - Adjustment of the Cockpit Table)


3.

Job Set-up
Subtask 25-13-14-861-056-A
A.

4.

Energize the aircraft electrical circuits


(Ref. TASK 24-41-00-861-002-A) or (Ref. TASK 24-41-00-861-002-A-01) or (Ref. TASK 24-41-00-861-002A-02).

Procedure
Subtask 25-13-14-820-050-A
A.

Adjustment of the Cockpit Table


(Ref. Fig. 25-13-14-991-01000-A - Adjustment of the Cockpit Table)
(1)

Make sure that the handle (3) and the handle arms (2), (4) are in the aligned position.
(a)

(2)

Open and close the table (1).

(3)

Make sure that the table (1) does not touch the handle (3) and the handle arms (2), (4).
(a)

AES

If necessary, loosen or tighten the screw (6) of the stop (5).

If necessary, loosen or tighten the screws (9) to adjust the position of the sliders (8) in the fittings
(7).

25-13-14 PB201

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
5.

Close-up
Subtask 25-13-14-942-056-A
A.

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-13-14-862-051-A
B.

AES

De-energize the aircraft electrical circuits


(Ref. TASK 24-41-00-862-002-A) or (Ref. TASK 24-41-00-862-002-A-01) or (Ref. TASK 24-41-00-862-002A-02).

25-13-14 PB201

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

C
C

B
D

N_MM_251314_2_AAA0_01_00

AES

FIGURE 25-13-14-991-01000-A SHEET 1


Adjustment of the Cockpit Table

25-13-14 PB201

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

ALIGNED POSITION

C
4

7
3
NOT ALIGNED POSITION

6
5
9

N_MM_251314_2_AAA0_02_00

AES

FIGURE 25-13-14-991-01000-A SHEET 2


Adjustment of the Cockpit Table

25-13-14 PB201

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

FOOT REST AND SLIDING TABLE ASSEMBLY REMOVAL/INSTALLATION


** On A/C ALL
Task 25-13-14-000-001-A
Removal of the Foot Rest and Sliding Table Assembly
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
DESIGNATION
(Ref. Fig. 25-13-14-991-00100-A - Foot Rest and Sliding Table Assembly.)
3.

Job Set-up
Subtask 25-13-14-860-060-A
A.

4.

Not Applicable

Procedure
(Ref. Fig. 25-13-14-991-00100-A - Foot Rest and Sliding Table Assembly.)
Subtask 25-13-14-020-050-A
A.

AES

Removal of the Foot Rest and sliding Table Assembly


(1)

Remove the thermoformed cover from the left (right) instrument panel.

(2)

Remove the screws (2).

(3)

Remove the screws (3).

(4)

Remove the screws (4) and retain the slot flap (5).

(5)

Remove the slot flap (5).

(6)

Remove the foot rest and sliding table assembly (1) from the framework (6).

25-13-14 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
B
3

4
5

SECTION BB

6
1
4
5

N_MM_251314_4_AAM0_01_00

AES

FIGURE 25-13-14-991-00100-A SHEET 1


Foot Rest and Sliding Table Assembly.

25-13-14 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-13-14-400-001-A
Installation of the Foot Rest and Sliding Table Assembly
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
DESIGNATION
(Ref. Fig. 25-13-14-991-00100-A - Foot Rest and Sliding Table Assembly.)
3.

Job Set-up
Subtask 25-13-14-860-062-A
A.

4.

Not Applicable

Procedure
(Ref. Fig. 25-13-14-991-00100-A - Foot Rest and Sliding Table Assembly.)
Subtask 25-13-14-420-050-A
A.

5.

Installation of the Foot Rest and Sliding Table Assembly


(1)

Install the foot rest and sliding table assembly (1) on the framework (6).

(2)

Install the screws (2).

(3)

Install the slot flap (5) and the screws (4).

(4)

Install the screws (3) and tighten them.

(5)

Tighten the screws (4) and (2).

(6)

Install the thermoformed cover on the left (right) instrument panel.

Close-up
Subtask 25-13-14-942-050-A
A.

Removal of Equipment
(1)

AES

Make sure that the work area is clean and clear of tools and other items.

25-13-14 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-13-14-000-002-A
Removal of the Sliding Table
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
(Ref. Fig. 25-13-14-991-00200-A - Sliding Table.)
3.

DESIGNATION

Job Set-up
Subtask 25-13-14-860-061-A
A.

4.

Not Applicable

Procedure
(Ref. Fig. 25-13-14-991-00200-A - Sliding Table.)
Subtask 25-13-14-020-051-A
A.

AES

Removal of the Sliding Table


(1)

Pull the table. Do not remove it fully from its housing.

(2)

Remove the screws (8).

(3)

Remove the sliding table (7).

25-13-14 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

N_MM_251314_4_ACM0_01_00

AES

FIGURE 25-13-14-991-00200-A SHEET 1


Sliding Table.

25-13-14 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-13-14-400-002-A
Installation of the Sliding Table
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
(Ref. Fig. 25-13-14-991-00200-A - Sliding Table.)
3.

DESIGNATION

Job Set-up
Subtask 25-13-14-860-063-A
A.

4.

Not Applicable

Procedure
(Ref. Fig. 25-13-14-991-00200-A - Sliding Table.)
Subtask 25-13-14-420-051-A
A.

5.

Installation of the Sliding Table


(1)

Remove the arm (9).

(2)

Install the sliding table.

(3)

Install the screws (8) and tighten them.

Close-up
Subtask 25-13-14-942-051-A
A.

AES

Make sure that the work area is clean and clear of tools and other items.

25-13-14 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-13-14-000-003-A
Removal of the Actuator on the Foot Rest Assembly
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-13-14-000-001-A

Removal of the Foot Rest and Sliding Table Assembly

(Ref. Fig. 25-13-14-991-00300-C - Actuator on the Foot Rest and Sliding Table Assembly)
3.

Job Set-up
Subtask 25-13-14-861-051-A
A.

Aircraft Maintenance Configuration


(1)

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A)

Procedure

** On A/C ALL
EMB SB 25-1225 FOR A/C 003-004
(Ref. Fig. 25-13-14-991-00300-C - Actuator on the Foot Rest and Sliding Table Assembly)
** On A/C ALL
Subtask 25-13-14-020-052-B
A.

Removal of the Foot Rest and Sliding Table Assembly (Ref. TASK 25-13-14-000-001-A)

** On A/C ALL
EMB SB 25-1225 FOR A/C 003-004
Subtask 25-13-14-020-053-B
B.

AES

Removal of the Actuator on the Foot Rest Assembly


(1)

Put the foot rest assembly (10) on a bench, with the foot rest on the top and in the stowed position.

(2)

Remove the cotter pin (4) (on the actuator rod side) and discard it.

(3)

Remove the nut (3) and the washer (2).

(4)

Lightly compress the actuator (5) and disengage the actuator rod from the hinge pin (1).

(5)

Remove the cotter pin (9) (on actuator body side) and discard it.

(6)

Remove the nut (8) and the washer (7).

25-13-14 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

AES

(7)

Disengage the hinge pin (6).

(8)

Remove the actuator.

25-13-14 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EMB SB 25-1225 FOR A/C 003-004

A
10

7
4

3
2

N_MM_251314_4_AEP0_01_00

AES

FIGURE 25-13-14-991-00300-C SHEET 1


Actuator on the Foot Rest and Sliding Table Assembly

25-13-14 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-13-14-400-003-A
Installation of the Actuator on the Foot Rest Assembly
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-13-14-400-001-A

Installation of the Foot Rest and Sliding Table Assembly

(Ref. Fig. 25-13-14-991-00300-C - Actuator on the Foot Rest and Sliding Table Assembly)
3.

Job Set-up
Subtask 25-13-14-861-052-A
A.

Aircraft Maintenance Configuration


(1)

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A)

Procedure

** On A/C ALL
EMB SB 25-1225 FOR A/C 003-004
(Ref. Fig. 25-13-14-991-00300-C - Actuator on the Foot Rest and Sliding Table Assembly)
Subtask 25-13-14-420-052-B
A.

AES

Installation of the Actuator on the Foot Rest Assembly


(1)

Install the foot rest assembly (10) on a bench, with the foot rest on the top and in the stowed position.

(2)

Engage the actuator (5) (on actuator body side) in the clevis, engage the hinge pin (6).

(3)

Install the washer (7), the nut (8) and tighten it.

(4)

Install a new cotter pin (9).

(5)

Compress the actuator (5) (3 mm approximately) and engage the actuator rod in its hinge pin (1).

(6)

Install the washer (2), the nut (3) and tighten it.

(7)

Install a new cotter pin (4).

25-13-14 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Subtask 25-13-14-420-053-B
B.
5.

Installation of the Foot Rest and Sliding Table Assembly (Ref. TASK 25-13-14-400-001-A)

Close-up
Subtask 25-13-14-942-052-A
A.

Removal of Equipement
(1)

Make sure that the work area is clean and clear of tools and other items

Subtask 25-13-14-861-053-A
B.

AES

Aircraft Maintenance Configuration


(Ref. TASK 24-42-00-862-001-A)

25-13-14 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-13-14-000-005-A
Removal of the Captain and First-Officer Retractable Foot-Rests
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
25-13-14-000-003-A

DESIGNATION
Removal of the Actuator on the Foot Rest Assembly

(Ref. Fig. 25-13-14-991-00900-B - Captain and First-Officer Retractable Foot-Rests)


3.

Job Set-up
Subtask 25-13-14-840-050-A
A.

Preparation for the Removal


(1)

4.

Remove the actuator on the foot rest assembly (Ref. TASK 25-13-14-000-003-A).

Procedure

** On A/C ALL
EMB SB 25-1225 FOR A/C 003-004
(Ref. Fig. 25-13-14-991-00900-B - Captain and First-Officer Retractable Foot-Rests)
Subtask 25-13-14-020-056-B
A.

AES

Removal of the Captain and First-Officer Retractable Foot-Rests


(1)

Remove the cotter pin (2) and discard it.

(2)

Remove the nut (3) and the washer (4).

(3)

Disengage the hinge pin (7).

(4)

Remove the washers (5), (6) when installed.

(5)

Remove the retractable foot rest (1).

25-13-14 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EMB SB 25-1225 FOR A/C 003-004

B
C

B
7

2
3
4

6
N_MM_251314_4_AHF0_01_00

AES

FIGURE 25-13-14-991-00900-B SHEET 1


Captain and First-Officer Retractable Foot-Rests

25-13-14 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-13-14-400-005-A
Installation of the Captain and First-Officer Retractable Foot-Rests
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Expendable Parts

FIG.ITEM
2

DESIGNATION

IPC-CSN
25-13-01-31-010

cotter pins
C.

Referenced Information

REFERENCE
25-13-14-000-003-A

DESIGNATION
Removal of the Actuator on the Foot Rest Assembly

25-13-14-400-003-A

Installation of the Actuator on the Foot Rest Assembly

(Ref. Fig. 25-13-14-991-00900-B - Captain and First-Officer Retractable Foot-Rests)


3.

Job Set-up
Subtask 25-13-14-860-059-A
A.

Aircraft Maintenance Configuration


(1)

4.

Make sure that the actuator on the foot rest assembly is removed (Ref. TASK 25-13-14-000-003-A).

Procedure

** On A/C ALL
EMB SB 25-1225 FOR A/C 003-004
(Ref. Fig. 25-13-14-991-00900-B - Captain and First-Officer Retractable Foot-Rests)
Subtask 25-13-14-420-056-B
A.

AES

Installation of the Captain and First-Officer Retractable Foot-Rests


(1)

Put the retractable foot rest (1) in position.

(2)

Install the whashers (5) and (6).

(3)

Engage the hinge pin (7).

(4)

Install the washer (4) and the nut (3).

(5)

Install new (IPC-CSN 25-13-01-31) cotter pins (2) .

25-13-14 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
5.

Close-up
** On A/C ALL
Subtask 25-13-14-840-051-A
A.

Aircraft Maintenance Configuration


(1)

AES

Install the actuator on the foot rest assembly (Ref. TASK 25-13-14-400-003-A).

25-13-14 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

FOOT REST AND SLIDING TABLE ASSEMBLY INSPECTION/CHECK


** On A/C ALL
Task 25-13-14-200-002-A
Visual Inspection of the Foot Rest Actuator
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-13-14-991-00600-A - Visual Inspection of the Foot Rest Actuator)


3.

Job Set-up
Subtask 25-13-14-860-057-A
A.

Aircraft Maintenance Configuration


(1)

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A)

Procedure
Subtask 25-13-14-210-051-A
A.

5.

Inspection of the Foot Rest Actuator


(Ref. Fig. 25-13-14-991-00600-A - Visual Inspection of the Foot Rest Actuator)
(1)

On the foot rest assembly (1), push the foot rest (2) down.

(2)

Release pressure and let the foot rest come back to its stowed position.

(3)

Make sure that the foot rest (2) is against the stop (3).

(4)

If the foot rest (2) is not against the stop (3), replace the actuator (4).

(5)

Do the same operation for each foot rest assembly.

Close-up
Subtask 25-13-14-942-055-A
A.

AES

Make sure that the work area is clean and clear of tool(s) and other items.

25-13-14 PB601

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-13-14-860-058-A
B.

Aircraft Maintenance Configuration


(1)

AES

De-energize the ground service network (Ref. TASK 24-42-00-862-001-A)

25-13-14 PB601

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
B

CORRECT STOWED POSITION

4
2
INCORRECT STOWED POSITION
N_MM_251314_6_AAP0_01_00

AES

FIGURE 25-13-14-991-00600-A SHEET 1


Visual Inspection of the Foot Rest Actuator

25-13-14 PB601

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

LINING PANELS - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-13-41-000-001-A
Removal of the Ceiling Panels
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
AR SAFETY CLIP - CIRCUIT BREAKER

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

C.

Referenced Information

REFERENCE
(Ref. Fig. 25-13-41-991-00100-A - Ceiling Panels)
3.

DESIGNATION

Job Set-up
Subtask 25-13-41-865-050-A
A.

Open, safety and tag this(these) circuit breaker(s):

49VU

PANEL

DESIGNATION
LIGHTING/EMER LT/CKPT/DOME

1LE

H08

122VU

LIGHTING/CKPT/DOME

3LE

Y06

4.

FIN

LOCATION

Procedure
Subtask 25-13-41-020-050-A
A.

AES

Removal of the Ceiling Panels


(Ref. Fig. 25-13-41-991-00100-A - Ceiling Panels)
(1)

Disengage the clip (12). To do this, pull the panel (11).

(2)

Loosen the fasteners (1) and remove the screws (2) from the panel (10).

(3)

Remove the panel (10).

(4)

Loosen the fasteners (1) and remove the screws (2) from the panel (9).

(5)

Remove the panel (9).

(6)

Loosen the fasteners (1) and remove the screws (2) from the panel (8).

(7)

Remove the panel (8).

(8)

Remove the panel (7).

25-13-41 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(9)

Loosen the fasteners (1) and remove the screws (2) from the panel (6).

(10) Remove the panel (6).


(11) Loosen the fasteners (1) and remove the screws (2) from the panel (5).
(12) Remove the panel (5).
(13) Remove the emergency descent device from its housing.
(14) Loosen the fasteners (1) and remove the screws (2) from the panel (4).
(15) Remove the panel (4) and disengage the emergency descent device.
(16) Loosen the fasteners (1) and remove the screws (2) from the panel (3).
(17) Remove the panel (3).

AES

25-13-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

10
11

C
8

A B

B
4

TYPICAL ATTACHMENT
BY SCREW

TYPICAL ATTACHMENT
BY FASTENER

TYPICAL ATTACHMENT
BY CLIP

12

N_MM_251341_4_AAM0_01_00

AES

FIGURE 25-13-41-991-00100-A SHEET 1


Ceiling Panels

25-13-41 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-13-41-400-001-A
Installation of the Ceiling Panels
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212
3.

ZONE DESCRIPTION
COCKPIT
COCKPIT

Job Set-up
Subtask 25-13-41-865-051-A
A.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
PANEL

49VU

DESIGNATION
LIGHTING/EMER LT/CKPT/DOME

1LE

H08

122VU

LIGHTING/CKPT/DOME

3LE

Y06

4.

FIN

LOCATION

Procedure
Subtask 25-13-41-420-050-A
A.

Installation of the Ceiling Panels


(1)

Put the panel (3) in position.

(2)

Install and tighten the screws (2) on the panel (3).

(3)

Lock the fasteners (1) on the panel (3).

(4)

Engage the emergency descent device in the panel (4).

(5)

Put the panel (4) in position.

(6)

Install and tighten the screws (2) on the panel (4).

(7)

Lock the fasteners (1) on the panel (4).

(8)

Put the panel (5) in position.

(9)

Install and tighten the screws (2) on the panel (5).

(10) Lock the fasteners (1) on the panel (5).


(11) Put the panel (6) in position.
(12) Install and tighten the screws (2) on the panel (6).
(13) Lock the fasteners (1) on the panel (6).
(14) Install the panel (7).
(15) Put the panel (8) in position.
(16) Install and tighten the screws (2) on the panel (8).
(17) Lock the fasteners (1) on the panel (8).
(18) Put the panel (9) in position.

AES

25-13-41 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(19) Install and tighten the screws (2) on the panel (9).
(20) Lock the fasteners (1) on the panel (9).
(21) Put the panel (10) in position.
(22) Install and tighten the screws (2) on the panel (10).
(23) Lock the fasteners (1) on the panel (10).
(24) Put the panel (11) in position and push it to engage the clip (12).
5.

Close-up
Subtask 25-13-41-865-052-A
A.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

49VU

PANEL

DESIGNATION
LIGHTING/EMER LT/CKPT/DOME

1LE

FIN
H08

LOCATION

122VU

LIGHTING/CKPT/DOME

3LE

Y06

Subtask 25-13-41-942-050-A
B.

AES

Make sure that the work area is clean and clear of tool(s) and other items.

25-13-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-13-41-000-002-A
Removal of the Sidewall Panels
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

210

ZONE DESCRIPTION
CKPT,FWD COMPT BHD TO FLT COMPT BULKHEAD

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-13-41-991-00200-A - Sidewall Panels (211EW, 212EW, 211FW, 212FW, 211DW, 212DW))
(Ref. Fig. 25-13-41-991-00300-A - Sidewall Panels (211AW, 212AW, 211BW, 212BW))
(Ref. Fig. 25-13-41-991-00400-A - Sidewall Panel 211LW)
(Ref. Fig. 25-13-41-991-00500-A - Sidewall Panels (212HW, 212JW))
(Ref. Fig. 25-13-41-991-00600-A - Sidewall Panel 212KW)
3.

Job Set-up
Subtask 25-13-41-861-050-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-13-41-020-051-A
A.

Removal of the panels 211DW, 212DW, 211EW, 212EW, 211FW, 212FW


(Ref. Fig. 25-13-41-991-00200-A - Sidewall Panels (211EW, 212EW, 211FW, 212FW, 211DW, 212DW))
(1)

(2)

(3)

AES

Removal of the panel 211DW (212DW)


(a)

Remove the screws (2) and the washers (3).

(b)

Loosen the fasteners (4).

(c)

Remove the panel (1), ((5)).

Removal of the panel 211FW (212FW)


(a)

Remove the screws (12) and the washers (11).

(b)

Loosen the fasteners (4).

(c)

Disconnect the plug behind the panel 17VU (16VU) (13).

(d)

Remove the panel (14).

Removal of the panel 211EW (212EW)


(a)

Remove the screws (8) and the washers (9).

(b)

Remove the wastebin (7).

(c)

Remove the screw (11) and the washer (10).

25-13-41 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(d)

Remove the panel (6).

Subtask 25-13-41-020-052-A
B.

Removal of the Panels 211AW, 212AW, 211BW, 212BW


(Ref. Fig. 25-13-41-991-00300-A - Sidewall Panels (211AW, 212AW, 211BW, 212BW))
(1)

(2)

Removal of the panel 211AW (212AW)


(a)

Loosen the fasteners (4).

(b)

Remove the screws (2) and the washers (1).

(c)

Remove the panel (3).

Removal of the panel 211BW (212BW)


(a)

Remove the screw (10) and the washer (11).

(b)

Remove the screw (6).

(c)

Remove the screw (7) and the washer (8).

(d)

Remove the ramp (9)

(e)

Remove the panel (5).

Subtask 25-13-41-020-053-A
C.

Removal of the Panel 211LW


(Ref. Fig. 25-13-41-991-00400-A - Sidewall Panel 211LW)
(1)

Remove the screws (1) and the washers (2).

(2)

Loosen the fastener (3).

(3)

Remove the panel (4).

Subtask 25-13-41-020-054-A
D.

Removal of the Panels 212HW and 212JW


(Ref. Fig. 25-13-41-991-00500-A - Sidewall Panels (212HW, 212JW))
(1)

(2)

Removal of the Panel 212HW


(a)

Remove the screws (6) and the washers (7).

(b)

Loosen the fasteners (4).

(c)

Remove the panel (5).

Removal of the panel 212JW


(a)

Remove the panel 212DW.

(b)

Remove the screws (2) and the washers (3).

(c)

Remove the panel (1).

Subtask 25-13-41-020-055-A
E.

AES

Removal of the Panel 212KW


(Ref. Fig. 25-13-41-991-00600-A - Sidewall Panel 212KW)
(1)

Loosen the fasteners (2).

(2)

Remove the panel (1).

25-13-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

B
A
2
3
3
2

C
211DW

D
B

TYPICAL ATTACHMENT
BY FASTENER

2
3

3
5

212DW

7
8
4

211EW
212EW

11
12

13

10
11
4
211FW
14
212FW

D
N_MM_251341_4_ACM0_01_00

AES

FIGURE 25-13-41-991-00200-A SHEET 1


Sidewall Panels (211EW, 212EW, 211FW, 212FW, 211DW,
212DW)

25-13-41 PB401

Page 3
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

B
TYPICAL ATTACHMENT
BY FASTENER

1
2
11
10

8
7
3

211AW
212AW

6
5

211BW
212BW

N_MM_251341_4_ADM0_01_00

AES

FIGURE 25-13-41-991-00300-A SHEET 1


Sidewall Panels (211AW, 212AW, 211BW, 212BW)

25-13-41 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
3

B
2

211LW

B
TYPICAL ATTACHMENT
BY FASTENER

3
N_MM_251341_4_AEM0_01_00

AES

FIGURE 25-13-41-991-00400-A SHEET 1


Sidewall Panel 211LW

25-13-41 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
A
1

212JW

7
6

B
TYPICAL ATTACHMENT
BY FASTENER

212HW 5

N_MM_251341_4_AFM0_01_00

AES

FIGURE 25-13-41-991-00500-A SHEET 1


Sidewall Panels (212HW, 212JW)

25-13-41 PB401

Page 6
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

Z210

FR24A

A
120VU

FR1

TYPICAL ATTACHMENT
BY FASTENER

C
1

212KW

N_MM_251341_4_AHM0_01_00

AES

FIGURE 25-13-41-991-00600-A SHEET 1


Sidewall Panel 212KW

25-13-41 PB401

Page 7
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-13-41-400-002-A
Installation of the Sidewall Panels
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

210

ZONE DESCRIPTION
CKPT,FWD COMPT BHD TO FLT COMPT BULKHEAD

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-13-41-991-00200-A - Sidewall Panels (211EW, 212EW, 211FW, 212FW, 211DW, 212DW))
(Ref. Fig. 25-13-41-991-00300-A - Sidewall Panels (211AW, 212AW, 211BW, 212BW))
(Ref. Fig. 25-13-41-991-00400-A - Sidewall Panel 211LW)
(Ref. Fig. 25-13-41-991-00500-A - Sidewall Panels (212HW, 212JW))
(Ref. Fig. 25-13-41-991-00600-A - Sidewall Panel 212KW)
3.

Job Set-up
Subtask 25-13-41-861-051-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-13-41-210-050-A
A.

Preparation for installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Do an inspection of the component interface and/or the adjacent area.

Subtask 25-13-41-420-051-A
B.

Installation of the Panels 211EW, 212EW, 211FW, 212FW, 211DW, 212DW


(Ref. Fig. 25-13-41-991-00200-A - Sidewall Panels (211EW, 212EW, 211FW, 212FW, 211DW, 212DW))
(1)

(2)

AES

Installation of the panel 211EW (212EW)


(a)

Put the panel (6) in position.

(b)

Install the washers (9) and the screws (8), tighten them.

(c)

Install the washer (10) and the screw (11), tighten it.

(d)

Install the wastebin (7).

Installation of the panel 211FW (212FW)


(a)

Put the panel (14) in position.

(b)

Connect the plug behind the panel 17VU (16VU) (13).

25-13-41 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

(3)

(c)

Install the washers (11) and the screws (12), tighten them.

(d)

Lock the fasteners (4).

Installation of the Panel 211DW (212DW)


(a)

Put the panel (1), ((5)) in position.

(b)

Install the washers (3) and the screws (2), tighten them.

(c)

Lock the fasteners (4).

Subtask 25-13-41-420-052-A
C.

Installation of the Panels 211AWW, 212AW, 211BW, 212BW


(Ref. Fig. 25-13-41-991-00300-A - Sidewall Panels (211AW, 212AW, 211BW, 212BW))
(1)

(2)

Installation of the panel 211AW (212AW)


(a)

Put the panel (3) in position.

(b)

Install the washers (1) and the screws (2). Tighten the screws.

(c)

Lock the fasteners (4).

Installation of the panel 211BW (212BW)


(a)

Put the panel (5) in position.

(b)

Install the washer (8), the screw (7) and the ramp (9). Tighten the screw.

(c)

Install the screw (10) and the washer (11). Tighten it.

(d)

Install the screw (6). Tighten it.

Subtask 25-13-41-420-053-A
D.

Installation of the Panel 211LW


(Ref. Fig. 25-13-41-991-00400-A - Sidewall Panel 211LW)
(1)

Put the panel (4) in position.

(2)

Install the washers (2) and the screws (1). Tighten the screws.

(3)

Lock the fastener (3).

Subtask 25-13-41-420-054-A
E.

Installation of the Panels 212HW and 212JW


(Ref. Fig. 25-13-41-991-00500-A - Sidewall Panels (212HW, 212JW))
(1)

(2)

Installation of the panel 212HW


(a)

Put the panel (5) in position.

(b)

Install the washers (7) and the screws (6). Tighten the screws.

(c)

Lock the fasteners (4).

Installation of the panel 212JW


(a)

Put the panel (1) in position.

(b)

Install the washers (3) and the screws (2). Tighten the screws.

(c)

Install the panel 212DW.

Subtask 25-13-41-420-055-A
F.

AES

Installation of the Panel 212KW


(Ref. Fig. 25-13-41-991-00600-A - Sidewall Panel 212KW)

25-13-41 PB401

Page 2
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

5.

(1)

Put the panel (1) in position.

(2)

Lock the fasteners (2).

Close-up
Subtask 25-13-41-410-050-A
A.

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-13-41-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-13-41 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

ROLLER BLIND - SLIDING WINDOW - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-13-42-000-001-A
Removal of the Sliding Window Roller-Blind
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
(Ref. Fig. 25-13-42-991-00100-A - Sliding Window Roller-Blind)
3.

DESIGNATION

Job Set-up
Subtask 25-13-42-860-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Open the sliding window.

Procedure
(Ref. Fig. 25-13-42-991-00100-A - Sliding Window Roller-Blind)
Subtask 25-13-42-020-050-A
A.

AES

Removal of the Sliding Window Roller-Blind


(1)

Remove the screws (2).

(2)

Remove the casing (3).

(3)

Remove the screws (4).

(4)

Remove the roller blind (1).

(5)

Remove and discard the O-rings (5).

25-13-42 PB401

Page 1
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
1

5
4

N_MM_251342_4_AAM0_01_00

AES

FIGURE 25-13-42-991-00100-A SHEET 1


Sliding Window Roller-Blind

25-13-42 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-13-42-400-001-A
Installation of the Sliding Window Roller-Blind
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Expendable Parts

FIG.ITEM
5

DESIGNATION

C.

Referenced Information

REFERENCE
(Ref. Fig. 25-13-42-991-00100-A - Sliding Window Roller-Blind)
3.

IPC-CSN
25-13-13-01-080

O-rings

DESIGNATION

Job Set-up
Subtask 25-13-42-860-051-A
A.

Aircraft Maintenance Configuration


(1)

4.

Make sure that the sliding window is open.

Procedure
(Ref. Fig. 25-13-42-991-00100-A - Sliding Window Roller-Blind)
Subtask 25-13-42-420-050-A
A.

5.

Installation of the Sliding Window Roller-Blind


(1)

Put the new (IPC-CSN 25-13-13-01) O-rings (5) in position.

(2)

Put the roller blind (1) in position.

(3)

Install the screws (4) and tighten them.

(4)

Put the casing (3) in position.

(5)

Install the screws (2) and tighten them.

Close-up
Subtask 25-13-42-860-052-A
A.

AES

Put the aircraft back to its initial configuration.


(1)

Close the sliding window.

(2)

Make sure that the work area is clean and clear of tool(s) and other items.

25-13-42 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

ROLLER BLIND - FIXED WINDOW - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-13-43-000-001-A
Removal of the Fixed Window Roller-Blind
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
(Ref. Fig. 25-13-43-991-00100-A - Fixed Window Roller-Blind)
3.

DESIGNATION

Job Set-up
Subtask 25-13-43-860-050-A
A.

4.

Aircraft Maintenance Configuration


(1)

On the fixed window remove the screws (2).

(2)

Remove the cover (1).

Procedure
(Ref. Fig. 25-13-43-991-00100-A - Fixed Window Roller-Blind)
Subtask 25-13-43-020-050-A
A.

AES

Removal of the Fixed Window Roller-Blind


(1)

Remove the screws (3) and washers (4).

(2)

Remove the roller blind (5).

25-13-43 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
A

B
2

4
3

N_MM_251343_4_AAM0_01_00

AES

FIGURE 25-13-43-991-00100-A SHEET 1


Fixed Window Roller-Blind

25-13-43 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-13-43-400-001-A
Installation of the Fixed Window Roller-Blind
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
(Ref. Fig. 25-13-43-991-00100-A - Fixed Window Roller-Blind)
3.

DESIGNATION

Job Set-up
Subtask 25-13-43-860-051-A
A.

4.

Aircraft Maintenance Configuration


Not applicable.

Procedure
(Ref. Fig. 25-13-43-991-00100-A - Fixed Window Roller-Blind)
Subtask 25-13-43-420-050-A
A.

5.

Installation of the Fixed Window Roller-Blind


(1)

Put the roller-blind (5) in position.

(2)

Install the washer (4) and tighten the screws (3).

Close-up
Subtask 25-13-43-860-052-A
A.

AES

Put the aircraft back to its initial configuration.


(1)

Put the cover (1) in position and tighten the screws (2).

(2)

Make sure that the work area is clean and clear of tool(s) and other items.

25-13-43 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

CARPET - COCKPIT - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-13-44-000-001-A
Removal of the Cockpit Textile Floor Covering (Carpet)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

210

ZONE DESCRIPTION
CKPT,FWD COMPT BHD TO FLT COMPT BULKHEAD

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-11-41-000-001-A

Removal of the Third Occupant Seat

25-11-42-000-001-A

Removal of the Fourth Occupant Seat

25-11-51-000-001-A

Removal of the Captain/First Officer Seat

(Ref. Fig. 25-13-44-991-00200-A - Case Stops)


(Ref. Fig. 25-13-44-991-00100-A - Textile Floor Covering)
3.

Job Set-up
Subtask 25-13-44-861-050-A
A.

4.

Energize the aircraft electrical circuits


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-13-44-020-050-B
A.

Removal of the Seats


(1)

Remove the Fourth Occupant seat (Ref. TASK 25-11-42-000-001-A).

(2)

Remove the Third Occupant seat (Ref. TASK 25-11-41-000-001-A).

(3)

Remove the Captain and the First Officer seats (Ref. TASK 25-11-51-000-001-A).

Subtask 25-13-44-020-052-A
B.

Removal of the case stops


(Ref. Fig. 25-13-44-991-00200-A - Case Stops)
(1)

Remove the eight screws (1) and washers (2).

(2)

Remove the four case stops.

Subtask 25-13-44-020-051-A
C.

AES

Removal of the Textile Floor Covering


(Ref. Fig. 25-13-44-991-00100-A - Textile Floor Covering)

25-13-44 PB401

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

AES

(1)

Remove the twelve screws (5).

(2)

Remove the grid (3).

(3)

Remove the cover strip (4).

(4)

Remove the floor covering (1):


(a)

Use a non-metallic scraper to release the carpet from the floor.

(b)

Remove the remaining double-sided adhesive tape (2) with the non-metallic scraper.

25-13-44 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
1

2
3

N_MM_251344_4_BAM0_01_00

AES

FIGURE 25-13-44-991-00200-A SHEET 1


Case Stops

25-13-44 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR24A

Z210

4
3

FR1

2
2

N_MM_251344_4_AAM0_01_00

AES

FIGURE 25-13-44-991-00100-A SHEET 1


Textile Floor Covering

25-13-44 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-13-44-400-001-A
Installation of the Cockpit Textile Floor Covering (Carpet)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

DESIGNATION

Consumable Materials

REFERENCE
Material No: 08-118
Material No: 11-003
C.

QTY
1
ROLLER - RUBBER

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
CARPET TAPE
CLEANING AGENTS
METHYL-ETHYL-KETONE

Work Zones and Access Panels


ZONE/ACCESS

210

ZONE DESCRIPTION
CKPT,FWD COMPT BHD TO FLT COMPT BULKHEAD

D.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-11-41-000-001-A
25-11-41-400-001-A
25-11-42-000-001-A

Removal of the Third Occupant Seat


Installation of the Third Occupant Seat
Removal of the Fourth Occupant Seat

25-11-42-400-001-A

Installation of the Fourth Occupant Seat

25-11-51-000-001-A

Removal of the Captain/First Officer Seat

25-11-51-400-001-A

Installation of the Captain/First Officer Seat

(Ref. Fig. 25-13-44-991-00100-A - Textile Floor Covering)


(Ref. Fig. 25-13-44-991-00200-A - Case Stops)
3.

Job Set-up
Subtask 25-13-44-860-050-B
A.

AES

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the Captain and the First Officer seats are removed (Ref. TASK 25-11-51-000-001-A).

(3)

Make sure that the Third Occupant seat is removed (Ref. TASK 25-11-41-000-001-A).

(4)

Make sure that the Fourth Occupant seat is removed (Ref. TASK 25-11-42-000-001-A).

(5)

Make sure that the four case stops are removed.

25-13-44 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
Subtask 25-13-44-420-050-A
A.

Installation of the Textile Floor Covering


(Ref. Fig. 25-13-44-991-00100-A - Textile Floor Covering)
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY
WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
CAUTION :

(1)

DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF


CARBONFIBER REINFORCED PLASTIC.

Clean the component interface and/or the adjacent area.


NOTE :

Use CLEANING AGENTS (Material No: 11-003) to clean the floor area.

(2)

Apply the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-118) (2).

(3)

Apply pressure on the adhesive tapes with a ROLLER - RUBBER.

(4)

Carefully put the floor covering (1) in position.


NOTE :

(5)

Make sure that the installation is correct around the seat bases.

Apply pressure on the floor covering to put it in position.


NOTE :

Make sure that the floor covering does not cause a blockage of the holes for attachment of the
seats.

(6)

Install the grid (3).

(7)

Install the cover strip (4).

(8)

Install the twelve screws (5).

Subtask 25-13-44-420-052-A
B.

Installation of the case stops


(Ref. Fig. 25-13-44-991-00200-A - Case Stops)
(1)

Install the four case stops (3).

(2)

Install the eight washers (2) and screws (1).

Subtask 25-13-44-420-051-B
C.

AES

Installation of the Seats


(1)

Install the Fourth Occupant seat (Ref. TASK 25-11-42-400-001-A).

(2)

Install the Third Occupant seat (Ref. TASK 25-11-41-400-001-A).

(3)

Install the Captain and the First Officer seats (Ref. TASK 25-11-51-400-001-A).

25-13-44 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
5.

Close-up
Subtask 25-13-44-860-051-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Put the aircraft back to the serviceable condition.

Subtask 25-13-44-862-050-A
B.

AES

De-energize the aircraft electrical circuits

25-13-44 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

COCKPIT CENTER PEDESTAL FOAM PANELS REMOVAL/INSTALLATION


** On A/C ALL
Task 25-13-45-000-001-A
Removal of the Foam Panels
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
AR SAFETY CLIP - CIRCUIT BREAKER

Work Zones and Access Panels


ZONE/ACCESS

210

ZONE DESCRIPTION
CKPT,FWD COMPT BHD TO FLT COMPT BULKHEAD

C.

Referenced Information

REFERENCE
22-82-12-000-001-A
23-13-13-000-001-A

DESIGNATION
Removal of the MCDU
Removal of the Radio Management Panel (RMP)

23-51-12-000-001-A

Removal of the Audio Control Panel (ACP) (2RN1, 2RN2, 2RN3, 2RN4, 2RN5)

27-51-43-000-001-A
27-92-14-000-001-A

Removal of the Flap and Slat Control Lever


Removal of the Speedbrake Control Transducer Unit

31-35-22-000-001-A
34-41-12-000-001-A
34-52-12-000-001-A

Removal of the Printer


Removal of the Weather Radar Control Unit
Removal of the ATC/TCAS Control Unit

(Ref. Fig. 25-13-45-991-00100-A - Left Foam Panel)


(Ref. Fig. 25-13-45-991-00200-A - Right Foam Panel)
3.

Job Set-up
Subtask 25-13-45-865-050-A
A.

Open, safety and tag this(these) circuit breaker(s):


PANEL

49VU

DESIGNATION
LIGHTING/EMER LT/CKPT/DOME

1LE

H08

122VU

LIGHTING/FLOOD/CTR INST/PNL

2LE

Z04

AES

FIN

LOCATION

25-13-45 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
Subtask 25-13-45-020-050-A
A.

Removal of the Adjacent Units


(1)

Remove the Multipurpose Control and Display Unit (MCDU) (3CA1) (Ref. TASK 22-82-12-000-001-A).

(2)

Remove the Radio Management Panel (RMP) (1RG1) (Ref. TASK 23-13-13-000-001-A).

(3)

Remove the Audio Control Panel (ACP) (2RN1) (Ref. TASK 23-51-12-000-001-A).

(4)

Remove the FLOOD LT/INTEG LT panel 111VU.

(5)

Remove the weather radar control unit (3SQ) (Ref. TASK 34-41-12-000-001-A).

(6)

Remove the speedbrake control transducer unit (7CE) (Ref. TASK 27-92-14-000-001-A).

(7)

Remove the MCDU (3CA2) (Ref. TASK 22-82-12-000-001-A).

(8)

Remove the RMP (1RG2) (Ref. TASK 23-13-13-000-001-A).

(9)

Remove the ACP (2RN2) (Ref. TASK 23-51-12-000-001-A).

(10) Remove the FLOOD LT panel 112VU.


(11) Remove the ATC/TCAS control unit (3SH) (Ref. TASK 34-52-12-000-001-A).
(12) Remove the flap and slat control lever (Ref. TASK 27-51-43-000-001-A).
(13) Remove the printer (4TW) (Ref. TASK 31-35-22-000-001-A).
Subtask 25-13-45-020-051-A
B.

Removal of the Left Foam Panel


(Ref. Fig. 25-13-45-991-00100-A - Left Foam Panel)
(1)

Remove the five screws (4) and the five washers (2) from the center pedestal structure (1).

(2)

Remove the three screws (5) and the three washers (2) from the center pedestal structure (1).

(3)

Remove the two screws (3) and the two washers (2) from the center pedestal structure (1).

(4)

Remove the left foam panel (6) from the center pedestal structure (1).

Subtask 25-13-45-020-052-A
C.

AES

Removal of the Right Foam Panel


(Ref. Fig. 25-13-45-991-00200-A - Right Foam Panel)
(1)

Remove the six screws (3) and the six washers (2) from the center pedestal structure (1).

(2)

Remove the three screws (4) and the three washers (2) from the center pedestal structure (1).

(3)

Remove the two screws (5) and the two washers (2) from the center pedestal structure (1).

(4)

Remove the right foam panel (6) from the center pedestal structure (1).

25-13-45 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

4
2

2
3
2

5
2

6
1

A
N_MM_251345_4_AAM0_01_00

AES

FIGURE 25-13-45-991-00100-A SHEET 1


Left Foam Panel

25-13-45 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
3

3
2

5
2

4
2

6
1

N_MM_251345_4_ABM0_01_00

AES

FIGURE 25-13-45-991-00200-A SHEET 1


Right Foam Panel

25-13-45 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-13-45-400-001-A
Installation of the Foam Panels
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

210

ZONE DESCRIPTION
CKPT,FWD COMPT BHD TO FLT COMPT BULKHEAD

B.

Referenced Information

REFERENCE
22-82-12-000-001-A
22-82-12-400-002-A
23-13-13-000-001-A

DESIGNATION
Removal of the MCDU
Installation of the MCDU
Removal of the Radio Management Panel (RMP)

23-13-13-400-001-A

Installation of the Radio Management Panel (RMP)

23-51-12-000-001-A

Removal of the Audio Control Panel (ACP) (2RN1, 2RN2, 2RN3, 2RN4, 2RN5)

23-51-12-400-001-A

Installation of the Audio Control Panel (ACP) (2RN1, 2RN2, 2RN3, 2RN4,
2RN5)

27-51-43-000-001-A
27-51-43-400-001-A
27-92-14-000-001-A

Removal of the Flap and Slat Control Lever


Installation of the Flap and Slat Control Lever
Removal of the Speedbrake Control Transducer Unit

27-92-14-400-001-A
31-35-22-000-001-A
31-35-22-400-001-A
34-41-12-000-001-A
34-41-12-400-001-A
34-52-12-000-001-A

Installation of the Speedbrake Control Transducer Unit


Removal of the Printer
Installation of the Printer
Removal of the Weather Radar Control Unit
Installation of the Weather Radar Control Unit
Removal of the ATC/TCAS Control Unit

34-52-12-400-001-A

Installation of the ATC/TCAS Control Unit

(Ref. Fig. 25-13-45-991-00100-A - Left Foam Panel)


(Ref. Fig. 25-13-45-991-00200-A - Right Foam Panel)
3.

Job Set-up
Subtask 25-13-45-865-051-A
A.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

49VU

PANEL

DESIGNATION
LIGHTING/EMER LT/CKPT/DOME

1LE

FIN
H08

LOCATION

122VU

LIGHTING/FLOOD/CTR INST/PNL

2LE

Z04

Subtask 25-13-45-860-050-A
B.

Aircraft Maintenance Configuration


(1)

AES

Make sure that the MCDU (3CA1) is removed (Ref. TASK 22-82-12-000-001-A).

25-13-45 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(2)

Make sure that the RMP (1RG1) is removed (Ref. TASK 23-13-13-000-001-A).

(3)

Make sure that the ACP (2RN1) is removed (Ref. TASK 23-51-12-000-001-A).

(4)

Make sure that the FLOOD LT/INTEG LT panel 111VU is removed.

(5)

Make sure that the weather radar control unit (3SQ) is removed (Ref. TASK 34-41-12-000-001-A).

(6)

Make sure that the speedbrake control transducer unit (7CE) is removed (Ref. TASK 27-92-14-000-001A).

(7)

Make sure that the MCDU (3CA2) is removed (Ref. TASK 22-82-12-000-001-A).

(8)

Make sure that the RMP (1RG2) is removed (Ref. TASK 23-13-13-000-001-A).

(9)

Make sure that the ACP (2RN2) is removed (Ref. TASK 23-51-12-000-001-A).

(10) Make sure that the FLOOD LT panel 112VU is removed.


(11) Make sure that the ATC/TCAS control unit (3SH) is removed (Ref. TASK 34-52-12-000-001-A).
(12) Make sure that the flap and slat control lever is removed (Ref. TASK 27-51-43-000-001-A).
(13) Make sure that the printer (4TW) is removed (Ref. TASK 31-35-22-000-001-A).
4.

Procedure
Subtask 25-13-45-420-050-A
A.

Installation of the Left Foam Panel


(Ref. Fig. 25-13-45-991-00100-A - Left Foam Panel)
(1)

Put and hold in position the left foam panel (6) on the center pedestal structure (1).

(2)

Install the two screws (3), the two washers (2) and tighten them.

(3)

Install the three screws (5), the three washers (2) and tighten them.

(4)

Install the five screws (4), the five washers (2) and tighten them.

Subtask 25-13-45-420-051-A
B.

Installation of the Right Foam Panel


(Ref. Fig. 25-13-45-991-00200-A - Right Foam Panel)
(1)

Put and hold in position the right foam panel (6) on the center pedestal structure (1).

(2)

Install the two screws (5), the two washers (2) and tighten them.

(3)

Install the three screws (4), the three washers (2) and tighten them.

(4)

Install the six screws (3), the six washers (2) and tighten them.

Subtask 25-13-45-420-052-A
C.

AES

Installation of the Adjacent Units


(1)

Install the MCDU (3CA1) (Ref. TASK 22-82-12-400-002-A).

(2)

Install the RMP (1RG1) (Ref. TASK 23-13-13-400-001-A).

(3)

Install the ACP (2RN1) (Ref. TASK 23-51-12-400-001-A).

(4)

Install the FLOOD LT/INTEG LT panel 111VU.

(5)

Install the weather radar control unit (3SQ) (Ref. TASK 34-41-12-400-001-A).

(6)

Install the speedbrake control transducer unit (7CE) (Ref. TASK 27-92-14-400-001-A).

(7)

Install the MCDU (3CA2) (Ref. TASK 22-82-12-400-002-A).

(8)

Install the RMP (1RG2) (Ref. TASK 23-13-13-400-001-A).

25-13-45 PB401

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AIRCRAFT MAINTENANCE MANUAL
(9)

Install the ACP (2RN2) (Ref. TASK 23-51-12-400-001-A).

(10) Install the FLOOD LT panel 112VU.


(11) Install the ATC/TCAS control unit (3SH) (Ref. TASK 34-52-12-400-001-A).
(12) Install the flap and slat control lever (Ref. TASK 27-51-43-400-001-A).
(13) Install the printer (4TW) (Ref. TASK 31-35-22-400-001-A).
Subtask 25-13-45-865-052-A
D.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

49VU

PANEL

DESIGNATION
LIGHTING/EMER LT/CKPT/DOME

1LE

H08

122VU

LIGHTING/FLOOD/CTR INST/PNL

2LE

Z04

5.

FIN

LOCATION

Close-up
Subtask 25-13-45-860-051-A
A.

AES

Make sure that the work area is clean and clear of tool(s) and other items.

25-13-45 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

COAT STOWAGE - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-13-46-000-001-A
Removal of the Coat Stowage
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211

ZONE DESCRIPTION
COCKPIT

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-13-41-000-001-A

Removal of the Ceiling Panels

25-13-41-000-002-A
Removal of the Sidewall Panels
(Ref. Fig. 25-13-46-991-00100-A - Coat Stowage)
3.

Job Set-up
Subtask 25-13-46-861-050-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-13-46-010-050-A
B.

4.

Get Access
(1)

If necessary, remove the ceiling panels that are against the coat stowage (Ref. TASK 25-13-41-000-001A).

(2)

If necessary, remove the sidewall panels that are against the coat stowage (Ref. TASK
25-13-41-000-002-A).

Procedure
Subtask 25-13-46-020-050-A
A.

AES

Removal of the Coat Stowage


(Ref. Fig. 25-13-46-991-00100-A - Coat Stowage)
(1)

Remove the setscrews (16) and the bar (17).

(2)

Remove the bolts (1) and (6), the washers (7), the screws (13) and (14) and the panel (12).

(3)

Remove the screws (9), the covers (8) and (10).

(4)

Remove the bolts (5), the washers (4) and the panel (11).

(5)

Remove the bolts (2), the washers (3) and the panel (15).

25-13-46 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
A
B
B

FR12

2
3

B
FR11

C
D

C
C
6

7
4

N_MM_251346_4_AAA0_01_00

AES

FIGURE 25-13-46-991-00100-A SHEET 1


Coat Stowage

25-13-46 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

16

17

16

14
15

9
10
13

12

11

N_MM_251346_4_AAA0_02_00

AES

FIGURE 25-13-46-991-00100-A SHEET 2


Coat Stowage

25-13-46 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-13-46-400-001-A
Installation of the Coat Stowage
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211

ZONE DESCRIPTION
COCKPIT

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-13-41-400-001-A

Installation of the Ceiling Panels

25-13-41-400-002-A
25-13-46-000-001-A

Installation of the Sidewall Panels


Removal of the Coat Stowage

(Ref. Fig. 25-13-46-991-00100-A - Coat Stowage)


3.

Job Set-up
Subtask 25-13-46-860-050-A
A.

4.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the removal task is completed before you do the installation task (Ref. TASK
25-13-46-000-001-A).

Procedure
Subtask 25-13-46-420-050-A
A.

5.

Installation of the Coat Stowage


(Ref. Fig. 25-13-46-991-00100-A - Coat Stowage)
(1)

Put the panel (15) in position and install the washers (3) and the bolts (2). Tighten the bolts (2).

(2)

Put the panel (11) in position and install the washers (4) and the bolts (5). Tighten the bolts (5).

(3)

Put the covers (8) and (10) in position, install and tighten the screws (9).

(4)

Put the panel (12) in position and install the washers (7), the bolt (1) and (6) and the screws (13) and
(14). Tighten the bolts (1) and (6) and then screws (13) and (14).

(5)

Install and tighten the setscrews (16) and put the bar (17) in position.

Close-up
Subtask 25-13-46-410-050-A
A.

AES

Close Access
(1)

If removed, install the ceiling panels (Ref. TASK 25-13-41-400-001-A).

(2)

If removed, install the sidewall panels (Ref. TASK 25-13-41-400-002-A).

25-13-46 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(3)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-13-46-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-13-46 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

COCKPIT EQUIPMENT RACKS - DESCRIPTION AND


OPERATION
** On A/C ALL
1.

General
The Rear Panel 120VU is installed in the cockpit, it is located on the right hand side, behind the First Officer seat.
This rack houses:
. in the lower section, the AC and DC electrical power centers,
. in the center section, the primary circuit breakers and the power circuits,
. in the upper section, the system circuit breakers requiring no action in flight.

AES

25-14-00 PB001

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
2.

Component Location

(Ref. Fig. 25-14-00-12300-A - Rear Panel 120VU - Component Location)


------------------------------------------------------------------------------FIN
!
FUNCTIONAL DESIGNATION
! PANEL!ZONE!ACCESS !
ATA
!
!
!
! DOOR !
REF.
------------------------------------------------------------------------------120VU
REAR PNL

AES

25-14-00 PB001

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
3.

Description
(Ref. Fig. 25-14-00-13800-A - Rear Panel 120VU)
A.

Rack Lower Section


This section of the rack is divided into several compartments. Each compartment houses electrical generation
equipment such as contactors, TRs, etc. associated with the corresponding systems:
. system 1 AC compartment associated with engine 1 generator,
. system 2 AC compartment associated with engine 2 generator,
. APU system and ground power unit AC compartment associated with the APU generators and the ground
power unit,
. system 1 DC compartment,
. system 2 DC compartment.

B.

Rack Center Section


This section of the rack houses the primary circuit breakers associated with the electrical generation systems
installed in the lower section of the rack and some primary circuit breakers.
These circuit breakers are grouped per system, their functional designation is given and they are geographically
located by means of placards.

C.

Rack Upper Section


This section of the rack houses, split over two panels, all the distribution circuit breakers protecting the
electrical lines supplying the systems.
These circuit breakers are grouped per system, their functional designation is given and they are geographically
located by means of placards.

D. Access to the various components


Access to the AC and DC electrical power centers is gained by removing the cover plates.
Access to the inside of the circuit breaker panels is gained by opening the hinged panels.

AES

25-14-00 PB001

Page 3
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

Z 210
FR24

FR1

A
120VU

N_MM_251400_0_AAM0_01_00

AES

FIGURE 25-14-00-12300-A SHEET 1


Rear Panel 120VU - Component Location

25-14-00 PB001

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
A

SYSTEM
CIRCUIT BREAKERS

SYSTEM
CIRCUIT BREAKERS
3 RD OCCUPANT
SEAT
PRIMARY
CIRCUIT BREAKERS
USE
POSITION
AC & DC
ELECTRICAL
CENTER
AC2

APU
&
EXT PWR

AC1

DC

N_MM_251400_0_BAM0_01_00

AES

FIGURE 25-14-00-13800-A SHEET 1


Rear Panel 120VU

25-14-00 PB001

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

PASSENGER COMPARTMENT - DESCRIPTION AND OPERATION


** On A/C ALL
1.

General
The passenger compartment is in the upper fuselage section. It is between the partition on FR12/13 of the flight
compartment and the aft pressure bulkhead on FR70.

AES

25-20-00 PB001

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
2.

Component Location

** On A/C 003-004
(Ref. Fig. 25-20-00-14000-BI - Cabin Layout VX1)
** On A/C 005-099
(Ref. Fig. 25-20-00-14000-IO - Cabin Layout - AES02/VX02 (Aerolineas de Columbia))

AES

25-20-00 PB001

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Revision n: 40

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** On A/C ALL
3.

System Description
A.

The Cabin
The cabin is divided into utility areas and seating areas. The passenger/crew doors and emergency exits are also
included in the cabin area.
The utility areas are adjacent to the cabin entrances.
The passenger seating area is between the forward utility area and the aft utility area.
Partitions and curtains divide the utility areas from the seating areas.
(1) Seating area
The equipment and furnishings which are installed in the passenger seating area are:
. Passenger seats (Ref. 25-21-00-00).
. Cabin attendant seats (Ref. 25-22-00-00).
. Linings and furnishings that cover the compartment structure (Ref. 25-23-00-00).
. Overhead stowage compartments are for stowage of passenger carry-on baggage and other equipment
(Ref. 25-24-00-00).
. Passenger service/information units (Ref. 25-25-00-00).
. Textile floor coverings (Ref. 25-28-00-00).
(2) Utility area
The equipment and furnishings which are installed in the utility areas are:
. Cabin attendant seats (Ref. 25-22-00-00).
. Passenger Service Units (PSUs) are installed at passenger and attendant locations throughout the cabin
(Ref. 25-25-00-00).
. Curtains and partitions are used to divide the utility areas and the seating sections (Ref. 25-26-00-00).
. Ancillary equipment has different stowage units (Ref. 25-27-00-00).
. Nontextile floor coverings (Ref. 25-28-00-00).
. Vacuum cleaner sockets give electrical power to clean the cabin interior (Ref. 25-29-00).
. Galleys (Ref. 25-30-00-00).
. Lavatories (Ref. 25-40-00-00).
(3) Additional equipment
Additional equipment also installed in the cabin is:
. Emergency escape slide/slide rafts (Ref. 25-62-00-00).
. First aid equipment (Ref. 25-64-00-00).
. Miscellaneous emergency equipment (Ref. 25-65-00-00).
. Flotation and survival Equipment (Ref. 25-66-00-00).

AES

25-20-00 PB001

Page 3
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004
EXAMPLE
Z210
Z220
Z230
Z240

E
C

FR43
K
Z260
C
B
F
G
L

E
A

FR70

D
FR11

A
D

FR64

CABIN ATTENDANT SEAT (REF 252200)

CURTAINS AND PARTITIONS (REF 252600)

GALLEY (REF 253000)

LAVATORY (REF 254000)

STOWAGE AND DOGHOUSE (REF 252700)

PASSENGER COMPARTMENT SEAT (REF 252100)

FLOOR COVERING (REF 252800)

OVERHEAD STOWAGE COMPARTMENT (REF 252400)

LININGS AND FURNISHINGS (REF 252300)

EMERGENCY EXIT (REF 522100)

PASSENGER SERVICE UNITS (REF 252500)

N_MM_252000_0_EBD0_01_00

AES

FIGURE 25-20-00-14000-BI SHEET 1


Cabin Layout VX1

25-20-00 PB001

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

B
B

H
FR43

C
G

B
D

F
B
K
B
C

D
J

A
D

FR70

FR12

E
FR62

A
E
A

CABIN ATTENDANT SEAT (REF 252200)

CURTAINS AND PARTITIONS (REF 252600)

GALLEY (REF 253000)

LAVATORY (REF 254000)

STOWAGE (REF 252700)

PASSENGER COMPARTMENT SEAT (REF 252100)

FLOOR COVERING (REF 252800)

OVERHEAD STOWAGE COMPARTMENT (REF 252400)

LININGS AND FURNISHINGS (REF 252300)

PASSENGER SERVICE UNITS (REF 252500)

N_MM_252000_0_EZE0_01_00

AES

FIGURE 25-20-00-14000-IO SHEET 1


Cabin Layout - AES02/VX02 (Aerolineas de Columbia)

25-20-00 PB001

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

PASSENGER COMPARTMENT - DEACTIVATION/REACTIVATION


** On A/C ALL
Task 25-20-00-040-001-A
Deactivation of Overhead Stowage Bin(s)/Cabin and Galley Storage Compartment
1.

Reason for the Job


MMEL 25-28-41A
Overhead Storage Bin(s)/Cabin and Galley Storage Compartment/Closets (FAA only)
(Old MMEL ref: 25-28-01)

2.

Job Set-up Information


A.

Consumable Materials

REFERENCE
Material No: 08-038
B.

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
FABRIC TAPE PRESSURE SENSITIVE

Referenced Information

REFERENCE
11-00-00-400-021-A
24-42-00-861-001-A

DESIGNATION
Installation of the Cabin Placards
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

3.

Job Set-up
Subtask 25-20-00-861-050-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-20-00-040-050-A
A.

5.

Deactivation of the Compartment(s)


(1)

Attach the compartment door(s) with BONDING AND ADHESIVE COMPOUNDS (Material No:
08-038) to the compartment bin(s) to make sure that the compartment(s) stays(stay) closed.

(2)

Install placards UNSERVICEABLE or DO NOT USE on the compartment(s) (Ref. TASK


11-00-00-400-021-A).
NOTE :

The compartment(s) must not be used for storage. Only items that are permanently installed can
be stowed.

NOTE :

The compartment(s) must not be used for the storage of emergency equipment.

Close-up
Subtask 25-20-00-410-051-A
A.

AES

Aircraft Maintenance Configuration


(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Make an entry in the log book.

25-20-00 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
Subtask 25-20-00-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-20-00 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-20-00-440-001-A
Reactivation of Overhead Stowage Bin(s)/Cabin and Galley Storage Compartment
1.

Reason for the Job


MMEL 25-28-41A
Overhead Storage Bin(s)/Cabin and Galley Storage Compartment/Closets (FAA only)

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
11-00-00-000-003-A
24-42-00-861-001-A

DESIGNATION
Removal of the Cabin Placards
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-24-41-000-002-A

Removal of the Door of the Overhead Stowage-Compartment

25-24-41-400-002-A

Installation of the Door of the Overhead Stowage-Compartment

3.

Job Set-up
Subtask 25-20-00-861-051-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-20-00-440-050-A
A.

5.

Reactivation of the Compartment(s)


(1)

Remove the placards UNSERVICEABLE or DO NOT USE from the compartment(s) (Ref. TASK
11-00-00-000-003-A).

(2)

Remove the pressure sensitive tape from the compartment(s).

(3)

Replace the overhead stowage-compartment door, (Ref. TASK 25-24-41-000-002-A) and (Ref. TASK
25-24-41-400-002-A).

Close-up
Subtask 25-20-00-862-051-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-20-00 PB401

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AIRCRAFT MAINTENANCE MANUAL

PASSENGER COMPARTMENT - CLEANING/PAINTING


** On A/C ALL
Task 25-20-00-370-001-A
Refurbishment of the Handrail, Interiors and the Doors of the Overhead Stowage Compartments
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific
B.

Consumable Materials

REFERENCE
Material No: 11-010
Material No: 16-047
Material No: 16-047A
Material No: 16-047B
Material No: 16-047C
Material No: 19-003
No specific
C.

QTY
DESIGNATION
3
GAGE-THICKNESS, PAINT BORER 518
3
GUN - AIR SPRAY, STANDARD PAINT

DESIGNATION
CLEANING AGENTS
ISOPROPYL ALCOHOL
STRUCTURE PAINTS
DECORATIVE PAINT (INTERNAL APPLIC.)
STRUCTURE PAINTS
TOPCOAT
STRUCTURE PAINTS
DECORATIVE TOPCOAT FOR FURNISHING
STRUCTURE PAINTS
DECORATIVE TOPCOAT FOR FURNISHING
LINT-FREE COTTON CLOTH
emery cloth 320-400 grade

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-24-41-000-002-A

Removal of the Door of the Overhead Stowage-Compartment

25-24-41-400-002-A

Installation of the Door of the Overhead Stowage-Compartment

25-24-41-960-001-A

Replacement of the Handrail

(Ref. Fig. 25-20-00-991-00100-B - Component Location)


3.

Job Set-up
Subtask 25-20-00-861-052-A
A.

AES

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A)

25-20-00 PB701

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
Subtask 25-20-00-910-050-A
CAUTION :

B.
4.

MAKE A RECORD OF THE REFURBISHMENT OF EACH COMPONENT TO MAKE SURE THAT


THIS DATA IS AVAILABLE FOR SUBSEQUENT REFURBISHMENTS. IF THIS DATA IS MISSING, IT
IS POSSIBLE THAT THE SUBSEQUENT REFURBISHMENT WILL NOT AGREE WITH THE HEAT
RELEASE REQUIREMENTS.

General

Procedure
(Ref. Fig. 25-20-00-991-00100-B - Component Location)
Subtask 25-20-00-370-051-B
A.

Painting of the Handrail


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(1)

Remove the handrail(s) (Ref. TASK 25-24-41-960-001-A).

(2)

Do a visual inspection of the handrail.


(a)

(3)

Do a check if a paint layer is applied.

CAUTION :

MEASURE THE VALUES BEFORE YOU APPLY THE TOP COAT OF PAINT ON THE
COMPONENTS.

CAUTION :

DO NOT CAUSE DAMAGE TO THE SURFACE OF THE COMPOSITE MATERIAL WHEN YOU
REMOVE THE PAINT COATING WITH ABRASIVE PAPER.

(4)

AES

Obey the MAINTENANCE HISTORY DATA, if available.

If a paint layer is applied:


(a)

Do a check if the paint layer thickness is more than 25 micrometers, use the GAGE-THICKNESS,
PAINT BORER 518, or equivalent.

(b)

If the paint layer thickness is more than 25 micrometers:


. Carefully remove the unwanted paint with an emery cloth 320-400 grade until the layer
thickness is not more than 25 micrometers.

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AIRCRAFT MAINTENANCE MANUAL
(5)

(6)

Prepare the surface for paint application:


(a)

Carefully sand the surface with an emery cloth 320-400 grade.

(b)

Clean the surface with CLEANING AGENTS (Material No: 11-010) and a LINT-FREE COTTON
CLOTH (Material No: 19-003) .

Apply the new paint layer:


(a)

Apply a layer of 25 micrometers of one of these paints to the surface with a GUN - AIR SPRAY,
STANDARD PAINT:
.
.
.
.

STRUCTURE
or
STRUCTURE
or
STRUCTURE
or
STRUCTURE

PAINTS (Material No: 16-047)


PAINTS (Material No: 16-047A)
PAINTS (Material No: 16-047B)
PAINTS (Material No: 16-047C) .

(7)

Let the paint dry at a temperature of 23 +2 deg.C or -2 deg.C (73.40 +3.60 deg.F or -3.60 deg.F) and
a relative humidity of 45-55% for:
. 5-20 minutes if it must be dry against dust
. 5-8 hours if it must be dry for transport
. 10-14 hours if it must be dry for installation.

(8)

Install the handrail(s) (Ref. TASK 25-24-41-960-001-A).


NOTE :

10 days at room temperature are necessary for the paint layer to cure thoroughly. During that
period, you must not sand or paint it.

NOTE :

During refurbishment and before the paint layer is cured thoroughly, you must not apply a
mixture of water based and solvent based products to it.

Subtask 25-20-00-370-052-B
B.

Painting of the Doors of the Overhead Stowage Compartments (OHSC)


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.

AES

25-20-00 PB701

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(1)

Remove the door(s) of the overhead stowage compartment(s) (Ref. TASK 25-24-41-000-002-A).

(2)

Do a visual inspection of the door(s).


(a)

(3)

(4)

(5)

Obey the MAINTENANCE HISTORY DATA, if available.

Do a check of the paint layer thickness:


CAUTION :

MEASURE THE VALUES BEFORE YOU APPLY THE TOP COAT OF PAINT ON THE
COMPONENTS.

CAUTION :

DO NOT CAUSE DAMAGE TO THE SURFACE OF THE COMPOSITE MATERIAL WHEN


YOU REMOVE THE PAINT COATING WITH ABRASIVE PAPER.

(a)

Use the GAGE-THICKNESS, PAINT BORER 518 procedure, or equivalent and make sure that the
paint layer thickness is max. 90 micrometers.

(b)

If the paint layer thickness is more than 90 micrometers:


. Carefully remove the unwanted paint with an emery cloth 320-400 grade to a layer thickness
of max. 90 micrometers.

Preparation for paint application:


(a)

Carefully sand the surfaces with an emery cloth 320-400 grade.

(b)

Clean the surfaces with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

Apply the new paint layer:


(a)

Apply a layer of 25 micrometers of:


.

STRUCTURE
or
STRUCTURE
or
STRUCTURE
or
STRUCTURE

with a GUN - AIR SPRAY, STANDARD PAINT to the surface of the OHSC door.

.
.

(6)

(7)

PAINTS (Material No: 16-047)


PAINTS (Material No: 16-047A)
PAINTS (Material No: 16-047B)
PAINTS (Material No: 16-047C)

Let the paint dry at a temperature of 23 +2 deg.C or -2 deg.C (73.40 +3.60 deg.F or -3.60 deg.F) and
a relative humidity of 45-55% for:
(a)

Dust dry: 5-20 min.

(b)

Transport dry: 5-8 h

(c)

Installation dry: 10-14 h

Install the door(s) of the overhead stowage compartment(s) (Ref. TASK 25-24-41-400-002-A).
NOTE :

A mixed application between water based and solvent based products must be prevent during
refurbishment and until paint is cured thoroughly.

Subtask 25-20-00-370-053-B
C.

Painting of the Interior of the Overhead Stowage Compartments (OHSC)


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.

AES

25-20-00 PB701

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(1)

Do a visual inspection of the overhead stowage compartment interior.


(a)

(2)

(3)

(4)

Obey the MAINTENANCE HISTORY DATA, if available.

Do a check of the paint layer thickness:


CAUTION :

MEASURE THE VALUES BEFORE YOU APPLY THE TOP COAT OF PAINT ON THE
COMPONENTS.

CAUTION :

DO NOT CAUSE DAMAGE TO THE SURFACE OF THE COMPOSITE MATERIAL WHEN


YOU REMOVE THE PAINT COATING WITH ABRASIVE PAPER.

(a)

Use the GAGE-THICKNESS, PAINT BORER 518 procedure, or equivalent and make sure that the
paint layer thickness is max. 90 micrometers.

(b)

If the paint layer thickness is more than 90 micrometers:


. Carefully remove the unwanted paint with an emery cloth 320-400 grade to a layer thickness
of max. 90 micrometers.

Preparation for paint application:


(a)

Carefully sand the surfaces with an emery cloth 320-400 grade.

(b)

Clean the surfaces with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

Apply the new paint layer:


(a)

Apply a layer of 25 micrometers of:


.

STRUCTURE
or
STRUCTURE
or
STRUCTURE
or
STRUCTURE

with a GUN - AIR SPRAY, STANDARD PAINT to the surface of the OHSC door.

.
.

(5)

PAINTS (Material No: 16-047A)


PAINTS (Material No: 16-047B)
PAINTS (Material No: 16-047C)

Let the paint dry at a temperature of 23 +2 deg.C or -2 deg.C (73.40 +3.60 deg.F or -3.60 deg.F) and
a relative humidity of 45-55% for:
(a)

AES

PAINTS (Material No: 16-047)

Dust dry: 5-20 min.

25-20-00 PB701

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(b)

Transport dry: 5-8 h

(c)

Installation dry: 10-14 h


NOTE :

5.

A mixed application between water based and solvent based products must be prevent
during refurbishment and until paint is cured thoroughly.

Close-up
Subtask 25-20-00-862-052-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

25-20-00 PB701

Page 6
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE
Z220
Z230

1
Z250
Z260

PARTITION

FORWARD LAVATORY
AREA

AFT LAVATORY
AREA

DOOR/
DOOR FRAME

A
EXAMPLE
CEILING PANELS
OVERHEAD STOWAGE
COMPARTMENTS

PASSENGER
SERVICE UNITS
COVE LIGHT
PANELS

UPPER SIDEWALL
PANELS

LOWER SIDEWALL
PANELS

NOTE:
1

ACCORDING TO CUSTOMER LAYOUT


N_MM_252000_7_AAAA_01_00

AES

FIGURE 25-20-00-991-00100-B SHEET 1


Component Location

25-20-00 PB701

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@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-20-00-370-002-A
Refurbishment of the Cabin Sidewall Panel, Cabin Ceiling Panel, Cove Light Panel and the Passenger Service Unit Panel
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific

QTY
DESIGNATION
4
GAGE-THICKNESS, PAINT BORER 518
5
GUN - AIR SPRAY, STANDARD PAINT

No specific

HOT AIR BLOWER MAX OPERATING 370 DEG C (700 DEG F)

No specific

ROLLER - RUBBER, SOFT

B.

Consumable Materials

REFERENCE
Material No: 05-084
Material No: 08-006B
Material No: 08-011A
Material No: 11-010
Material No: 16-047
Material No: 16-047A

DESIGNATION
SPECIAL MATERIALS
DECORATIVE FOIL
BONDING AND ADHESIVE COMPOUNDS
SOLVENT BASED NITRILE RUBBER ADHESIVE
BONDING AND ADHESIVE COMPOUNDS
FUEL TANK REPAIR VAPOR SEAL
CLEANING AGENTS
ISOPROPYL ALCOHOL
STRUCTURE PAINTS
DECORATIVE PAINT (INTERNAL APPLIC.)

Material No: 19-003


No specific

STRUCTURE PAINTS
TOPCOAT
STRUCTURE PAINTS
DECORATIVE TOPCOAT FOR FURNISHING
STRUCTURE PAINTS
DECORATIVE TOPCOAT FOR FURNISHING
LINT-FREE COTTON CLOTH
emery cloth 320-400 grade

No specific

emery cloth, 320-400 grade

Material No: 16-047B


Material No: 16-047C

C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-23-41-000-001-A

Removal of the Ceiling Panels

25-23-41-400-001-A

Installation of the Ceiling Panels

25-23-43-000-001-A

Removal of the Upper Sidewall Panel(s)

25-23-43-400-001-A

Installation of the Upper Sidewall Panel(s)

25-23-44-000-001-A

Removal of the Lower Sidewall-Panels (Dado Panels)

25-23-44-400-001-A

Installation of the Lower Sidewall-Panels (Dado Panels)

AES

25-20-00 PB701

Page 1
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-23-48-000-001-A

DESIGNATION
Removal of the Cove Light Panels

25-23-48-400-001-A

Installation of the Cove Light Panels

35-21-41-000-001-A

Removal of the Emergency Oxygen Containers

35-21-41-400-001-A

Installation of the Emergency Oxygen Containers

(Ref. Fig. 25-20-00-991-00100-B - Component Location)


3.

Job Set-up
Subtask 25-20-00-861-053-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A)

Subtask 25-20-00-910-051-A
CAUTION :

B.
4.

MAKE A RECORD OF THE REFURBISHMENT OF EACH COMPONENT TO MAKE SURE THAT


THIS DATA IS AVAILABLE FOR SUBSEQUENT REFURBISHMENTS. IF THIS DATA IS MISSING, IT
IS POSSIBLE THAT THE SUBSEQUENT REFURBISHMENT WILL NOT AGREE WITH THE HEAT
RELEASE REQUIREMENTS.

General

Procedure
(Ref. Fig. 25-20-00-991-00100-B - Component Location)
Subtask 25-20-00-370-054-B
A.

Painting of the Cabin Sidewall Panels


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(1)

Painting of the Cabin Sidewall Panels with paint refurbishment:


(a)

Remove the sidewall panels as necessary (Ref. TASK 25-23-43-000-001-A).

(b)

Do a visual inspection of the sidewall panel(s).


1

AES

Obey the MAINTENANCE HISTORY DATA, if available.

25-20-00 PB701

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(c)

(d)

(e)

Do a check if a paint layer is applied or not.


CAUTION :

MEASURE THE VALUES BEFORE YOU APPLY THE TOP COAT OF PAINT ON
THE COMPONENTS.

CAUTION :

DO NOT CAUSE DAMAGE TO THE SURFACE OF THE COMPOSITE MATERIAL


WHEN YOU REMOVE THE PAINT COATING WITH ABRASIVE PAPER.

If a paint layer is applied:


. Make sure that the paint layer thickness is max. 25 micrometers, use the GAGETHICKNESS, PAINT BORER 518 procedure or equivalent.

If the paint layer thickness is more than 25 micrometers:


. Carefully remove the unwanted paint with an emery cloth 320-400 grade to a layer
thickness of max. 25 micrometers.

Preparation for paint application:


1

Carefully sand the surfaces with an emery cloth 320-400 grade.

Clean the surfaces with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton
cloth LINT-FREE COTTON CLOTH (Material No: 19-003) .

Apply the new paint layer:


1

Apply a layer of 25 micrometers of:


.
.
.
.

(f)

(g)

(2)

Let the paint dry at a temperature of 23 +2 deg.C or -2 deg.C (73.40 +3.60 deg.F or -3.60
deg.F) and a relative humidity of 45-55% for:
1

Dust dry: 5-20 min.

Transport dry: 5-8 h

Installation dry: 10-14 h

Install the sidewall panels (Ref. TASK 25-23-43-400-001-A).


NOTE :

10 days is necessary at room temperature to cure thoroughtly. During that period, paint
layer shall not be sanded or painted.

NOTE :

A mixed application between water based and solvent based products must be prevent
during refurbishment and until paint is cured thoroughly.

Painting of the Cabin Sidewall Panels with foil refurbishment:


(a)

Remove the sidewall panels as necessary (Ref. TASK 25-23-43-000-001-A).

(b)

Do a visual inspection of the sidewall panel(s).


1

AES

STRUCTURE PAINTS (Material No: 16-047)


or
STRUCTURE PAINTS (Material No: 16-047A)
or
STRUCTURE PAINTS (Material No: 16-047B)
or
STRUCTURE PAINTS (Material No: 16-047C)
with a GUN - AIR SPRAY, STANDARD PAINT to the panel surface.

Obey the MAINTENANCE HISTORY DATA, if available.

25-20-00 PB701

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(c)

Clean the surfaces with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

(d)

Increase the temperature at the edge of the decor foil with an adjustable HOT AIR BLOWER
MAX OPERATING 370 DEG C (700 DEG F) to max 100 deg.C (212.00 deg.F)

(e)

Lift the edge of the decor foil.

(f)

Pull the decor foil from the component in approximately 150 mm (5.9 in.) wide strips while the
max 100 deg.C (212.00 deg.F) hot air is applied.

(g)

Remove the unwanted adhesive with an emery cloth, 320-400 grade.

(h)

Clean the repair area with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

(i)

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-006B) or BONDING AND
ADHESIVE COMPOUNDS (Material No: 08-011A) to the repair area.

(j)

Install the decorative foil SPECIAL MATERIALS (Material No: 05-084) :


1

Cut the new decorative foil to the correct dimension.

Remove the protective layer from the decorative foil.

Carefully put the decorative foil on the repair area.

Use a ROLLER - RUBBER, SOFT to push the decorative foil on to the repair area.

Apply a layer of 25 micrometers of:


.

STRUCTURE
or
STRUCTURE
or
STRUCTURE
or
STRUCTURE

with a GUN - AIR SPRAY, STANDARD PAINT to the panel surface.

.
.

(k)

PAINTS (Material No: 16-047)


PAINTS (Material No: 16-047A)
PAINTS (Material No: 16-047B)
PAINTS (Material No: 16-047C)

Let the paint dry at a temperature of 23 +2 deg.C or -2 deg.C (73.40 +3.60 deg.F or -3.60
deg.F) and a relative humidity of 45-55% for:

Dust dry: 5-20 min.

Transport dry: 5-8 h

Installation dry: 10-14 h

Install the sidewall panels (Ref. TASK 25-23-43-400-001-A).

Subtask 25-20-00-370-055-B
B.

Painting of the Ceiling Panels


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.

AES

25-20-00 PB701

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(1)

Remove the ceiling panel(s) as necessary (Ref. TASK 25-23-41-000-001-A).

(2)

Do a visual inspection of the ceiling panel(s).


(a)

(3)

(4)

(5)

Obey the MAINTENANCE HISTORY DATA, if available.

Do a check if a paint layer is applied or not.


CAUTION :

MEASURE THE VALUES BEFORE YOU APPLY THE TOP COAT OF PAINT ON THE
COMPONENTS.

CAUTION :

DO NOT CAUSE DAMAGE TO THE SURFACE OF THE COMPOSITE MATERIAL WHEN


YOU REMOVE THE PAINT COATING WITH ABRASIVE PAPER.

(a)

If a paint layer is applied:


. Make sure that the paint layer thickness is max. 90 micrometers, use the GAGE-THICKNESS,
PAINT BORER 518 procedure, or equivalent.

(b)

If the paint layer thickness is more than 90 micrometers:


. Carefully remove the unwanted paint with an emery cloth 320-400 grade to a layer thickness
of max. 90 micrometers.

Preparation for paint application:


(a)

Carefully sand the surfaces with an emery cloth 320-400 grade.

(b)

Clean the surfaces with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

Apply the new paint layer:


(a)

Apply a layer of 25 micrometers of:


.

STRUCTURE
or
STRUCTURE
or
STRUCTURE
or
STRUCTURE

with a GUN - AIR SPRAY, STANDARD PAINT to the panel surface.

.
.

(6)

AES

PAINTS (Material No: 16-047)


PAINTS (Material No: 16-047A)
PAINTS (Material No: 16-047B)
PAINTS (Material No: 16-047C)

Let the paint dry at a temperature of 23 +2 deg.C or -2 deg.C (73.40 +3.60 deg.F or -3.60 deg.F) and
a relative humidity of 45-55% for:
(a)

Dust dry: 5-20 min.

(b)

Transport dry: 5-8 h

(c)

Installation dry: 10-14 h

25-20-00 PB701

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(7)

Install the ceiling panel(s) (Ref. TASK 25-23-41-400-001-A).


NOTE :

10 days is necessary at room temperature to cure thoroughly. During that period, paint layer
shall not be sanded or painted.

NOTE :

A mixed application between water based and solvent based products must be prevent during
refurbishment and until paint is cured thoroughly.

Subtask 25-20-00-370-056-B
C.

Painting of the Cove Light Panel


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(1)

Remove the cove light panel(s) as necessary (Ref. TASK 25-23-48-000-001-A).

(2)

Do a visual inspection of the cove light panel(s).


(a)

(3)

(4)

AES

Obey the MAINTENANCE HISTORY DATA, if available.

Do a check if a paint layer is applied or not.


CAUTION :

MEASURE THE VALUES BEFORE YOU APPLY THE TOP COAT OF PAINT ON THE
COMPONENTS.

CAUTION :

DO NOT CAUSE DAMAGE TO THE SURFACE OF THE COMPOSITE MATERIAL WHEN


YOU REMOVE THE PAINT COATING WITH ABRASIVE PAPER.

(a)

If a paint layer is applied:


. Make sure that the paint layer thickness is max. 90 micrometers, use the GAGE-THICKNESS,
PAINT BORER 518 procedure, or equivalent.

(b)

If the paint layer thickness is more than 90 micrometers:


. Carefully remove the unwanted paint with an emery cloth 320-400 grade to a layer thickness
of max. 90 micrometers.

Preparation for paint application:


(a)

Carefully sand the surfaces with an emery cloth 320-400 grade.

(b)

Clean the surfaces with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

25-20-00 PB701

Page 6
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(5)

Apply the new paint layer:


(a)

Apply a layer of 25 micrometers of:


.

STRUCTURE
or
STRUCTURE
or
STRUCTURE
or
STRUCTURE

with a GUN - AIR SPRAY, STANDARD PAINT to the panel surface.

.
.

(6)

(7)

PAINTS (Material No: 16-047)


PAINTS (Material No: 16-047A)
PAINTS (Material No: 16-047B)
PAINTS (Material No: 16-047C)

Let the paint dry at a temperature of 23 +2 deg.C or -2 deg.C (73.40 +3.60 deg.F or -3.60 deg.F) and
a relative humidity of 45-55% for:
(a)

Dust dry: 5-20 min.

(b)

Transport dry: 5-8 h

(c)

Installation dry: 10-14 h

Install the cove light panels (Ref. TASK 25-23-48-400-001-A).


NOTE :

10 days is necessary at room temperature to cure thoroughly. During that period, paint layer
shall not be sanded or painted.

NOTE :

A mixed application between water based and solvent based products must be prevent during
refurbishment and until paint is cured thoroughly.

Subtask 25-20-00-370-057-B
D.

Refurbishment of the Lower Sidewall Panel (Dado Panel)


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(1)

Refurbishment of the Lower Sidewall Panel (Dado Panel) with Paint


(a)

Remove the lower sidewall panels as necessary (Ref. TASK 25-23-44-000-001-A).

(b)

Do a visual inspection of the lower sidewall panel(s).


1

AES

Obey the MAINTENANCE HISTORY DATA, if available.

25-20-00 PB701

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(c)

Do a check if a paint layer is applied or not.

CAUTION :

DO NOT CAUSE DAMAGE TO THE SURFACE OF THE COMPOSITE MATERIAL WHEN


YOU REMOVE THE PAINT COATING WITH ABRASIVE PAPER.

(d)

If a paint layer is applied, carefully remove the unwanted paint with an emery cloth 320-400
grade.

(e)

Prepare the panel surface for paint application:

(f)

Carefully sand the surface with an emery cloth 320-400 grade.

Clean the surface with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton
cloth LINT-FREE COTTON CLOTH (Material No: 19-003) .

Apply the new paint layer:


1

Apply a layer of 25 micrometers of:


.
.
.
.

(g)

(h)

(2)

Let the paint layer dry at a temperature of 23 +2 deg.C or -2 deg.C (73.40 +3.60 deg.F or -3.60
deg.F) and a relative humidity of 45-55% for:
1

Dust dry: 5-20 min.

Transport dry: 5-8 h

Installation dry: 10-14 h

Install the lower sidewall panels (Ref. TASK 25-23-44-400-001-A).


NOTE :

After 10 days at room temperature the paint layer is fully dry. The paint layer must not be
sanded or painted before it is fully dry.

NOTE :

No mixture of water-based and solvent-based products must be applied during


refurbishment and until the paint layer is fully dry.

Refurbishment of the Lower Sidewall Panel (Dado Panel) with Foil


(a)

Remove the lower sidewall panels as necessary (Ref. TASK 25-23-44-000-001-A).

(b)

Do a visual inspection of the lower sidewall panel(s).


1

AES

STRUCTURE PAINTS (Material No: 16-047)


or
STRUCTURE PAINTS (Material No: 16-047A)
or
STRUCTURE PAINTS (Material No: 16-047B)
or
STRUCTURE PAINTS (Material No: 16-047C)
with a GUN - AIR SPRAY, STANDARD PAINT to the panel surface.

Obey the MAINTENANCE HISTORY DATA, if available.

(c)

Clean the surface with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

(d)

Increase the temperature at the edge of the decor foil with an adjustable HOT AIR BLOWER
MAX OPERATING 370 DEG C (700 DEG F) to a maximum of 100 deg.C (212.00 deg.F).

(e)

Lift the edge of the decor foil.

(f)

Pull the decor foil from the component in approximately 150 mm (5.9055 in.) wide strips while
you apply hot air with the maximum of 100 deg.C (212.00 deg.F).

25-20-00 PB701

Page 8
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(g)

Remove the unwanted adhesive with an emery cloth, 320-400 grade.

(h)

Clean the repair area with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

(i)

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-006B) or BONDING AND
ADHESIVE COMPOUNDS (Material No: 08-011A) to the repair area.

(j)

Install the decorative foil SPECIAL MATERIALS (Material No: 05-084) :

(k)

Cut the new decorative foil to the correct dimension.

Remove the protective layer from the decorative foil.

Carefully put the decorative foil on the repair area.

Use a ROLLER - RUBBER, SOFT to push the decorative foil onto the repair area.

Install the lower sidewall panels (Ref. TASK 25-23-44-400-001-A).

Subtask 25-20-00-370-065-B
E.

Painting of the Passenger Service Unit Panel


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(1)

Painting of the Passenger Service Unit Panel with the oxygen mask panel

(2)

Remove the oxygen mask panel(s) as necessary (Ref. TASK 35-21-41-000-001-A).

(3)

Do a visual inspection of the oxygen mask panel(s).


(a)

(4)

Do a check if a paint layer is applied or not.


CAUTION :

MEASURE THE VALUES BEFORE YOU APPLY THE TOP COAT OF PAINT ON THE
COMPONENTS.

CAUTION :

DO NOT CAUSE DAMAGE TO THE SURFACE OF THE COMPOSITE MATERIAL WHEN


YOU REMOVE THE PAINT COATING WITH ABRASIVE PAPER.

(a)

AES

Obey the MAINTENANCE HISTORY DATA, if available.

If a paint layer is applied:


. Make sure that the paint layer thickness is max. 25 micrometers, use the GAGE-THICKNESS,
PAINT BORER 518 procedure, or equivalent.

25-20-00 PB701

Page 9
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(b)

(5)

(6)

If the paint layer thickness is more than 25 micrometers:


. Carefully remove the unwanted paint with an emery cloth 320-400 grade to a layer thickness
of max. 25 micrometers.

Preparation for paint application:


(a)

Carefully sand the surfaces with an emery cloth 320-400 grade.

(b)

Clean the surfaces with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

Apply the new paint layer:


(a)

Apply a layer of 25 micrometers of:


.

STRUCTURE
or
STRUCTURE
or
STRUCTURE
or
STRUCTURE

with a GUN - AIR SPRAY, STANDARD PAINT to the panel surface.

.
.

(7)

(8)

5.

PAINTS (Material No: 16-047)


PAINTS (Material No: 16-047A)
PAINTS (Material No: 16-047B)
PAINTS (Material No: 16-047C)

Let the paint dry at a temperature of 23 +2 deg.C or -2 deg.C (73.40 +3.60 deg.F or -3.60 deg.F) and
a relative humidity of 45-55% for:
(a)

Dust dry: 5-20 min.

(b)

Transport dry: 5-8 h

(c)

Installation dry: 10-14 h

Install the oxygen mask panel(s) (Ref. TASK 35-21-41-400-001-A).


NOTE :

10 days is necessary at room temperature to cure thoroughly. During that period, paint layer
shall not be sanded or painted.

NOTE :

A mixed application between water based and solvent based products must be prevent during
refurbishment and until paint is cured thoroughly.

Close-up
Subtask 25-20-00-862-053-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

25-20-00 PB701

Page 10
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-20-00-370-003-A
Refurbishment of the Lavatory Wall and Lavatory Interior Parts
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific
B.

Consumable Materials

REFERENCE
Material No: 11-010
Material No: 16-047
Material No: 16-047A
Material No: 16-047B
Material No: 16-047C
Material No: 19-003
No specific
C.

QTY
DESIGNATION
2
GAGE-THICKNESS, PAINT BORER 518
2
GUN - AIR SPRAY, STANDARD PAINT

DESIGNATION
CLEANING AGENTS
ISOPROPYL ALCOHOL
STRUCTURE PAINTS
DECORATIVE PAINT (INTERNAL APPLIC.)
STRUCTURE PAINTS
TOPCOAT
STRUCTURE PAINTS
DECORATIVE TOPCOAT FOR FURNISHING
STRUCTURE PAINTS
DECORATIVE TOPCOAT FOR FURNISHING
LINT-FREE COTTON CLOTH
emery cloth 320-400 grade

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-20-00-991-00100-B - Component Location)


3.

Job Set-up
Subtask 25-20-00-861-054-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A)

Subtask 25-20-00-910-052-A
CAUTION :

AES

MAKE A RECORD OF THE REFURBISHMENT OF EACH COMPONENT TO MAKE SURE THAT


THIS DATA IS AVAILABLE FOR SUBSEQUENT REFURBISHMENTS. IF THIS DATA IS MISSING, IT
IS POSSIBLE THAT THE SUBSEQUENT REFURBISHMENT WILL NOT AGREE WITH THE HEAT
RELEASE REQUIREMENTS.

25-20-00 PB701

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
B.
4.

General

Procedure
(Ref. Fig. 25-20-00-991-00100-B - Component Location)
Subtask 25-20-00-370-059-B
A.

Painting of the Lavatory Wall


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(1)

Do a visual inspection of the lavatory walls.


(a)

(2)

(3)

(4)

Obey the MAINTENANCE HISTORY DATA, if available.

Do a check if a paint layer is applied or not.


CAUTION :

MEASURE THE VALUES BEFORE YOU APPLY THE TOP COAT OF PAINT ON THE
COMPONENTS.

CAUTION :

DO NOT CAUSE DAMAGE TO THE SURFACE OF THE COMPOSITE MATERIAL WHEN


YOU REMOVE THE PAINT COATING WITH ABRASIVE PAPER.

(a)

If a paint layer is applied:


. Make sure that the paint layer thickness is max. 25 micrometers, use the GAGE-THICKNESS,
PAINT BORER 518 procedure, or equivalent.

(b)

If the paint layer thickness is more than 25 micrometers:


. Carefully remove the unwanted paint with an emery cloth 320-400 grade to a layer thickness
of max. 25 micrometers.

Preparation for paint application:


(a)

Carefully sand the surfaces with an emery cloth 320-400 grade.

(b)

Clean the surfaces with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

Apply the new paint layer:


(a)

Apply a layer of 25 micrometers of:


.

AES

STRUCTURE PAINTS (Material No: 16-047)


or

25-20-00 PB701

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
.

STRUCTURE PAINTS (Material No: 16-047A)


or
STRUCTURE PAINTS (Material No: 16-047B)
or
STRUCTURE PAINTS (Material No: 16-047C)

with a GUN - AIR SPRAY, STANDARD PAINT to the panel surface.

(5)

Let the paint dry at a temperature of 23 +2 deg.C or -2 deg.C (73.40 +3.60 deg.F or -3.60 deg.F) and
a relative humidity of 45-55% for:
(a)

Dust dry: 5-20 min.

(b)

Transport dry: 5-8 h

(c)

Installation dry: 10-14 h


NOTE :

10 days is necessary at room temperature to cure thoroghly. During that period, paint
layer shall not be sanded or painted.

NOTE :

A mixed application between water based and solvent based products must be prevent
during refurbishment and until paint is cured thoroughly.

Subtask 25-20-00-370-060-B
B.

Painting of the Lavatory Interior Parts


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(1)

Do a visual inspection of the components.


(a)

(2)

AES

Obey the MAINTENANCE HISTORY DATA, if available.

Do a check if a paint layer is applied or not.


CAUTION :

MEASURE THE VALUES BEFORE YOU APPLY THE TOP COAT OF PAINT ON THE
COMPONENTS.

CAUTION :

DO NOT CAUSE DAMAGE TO THE SURFACE OF THE COMPOSITE MATERIAL WHEN


YOU REMOVE THE PAINT COATING WITH ABRASIVE PAPER.

25-20-00 PB701

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

(3)

(4)

(a)

If a paint layer is applied:


. Make sure that the paint layer thickness is max. 90 micrometers, use the GAGE-THICKNESS,
PAINT BORER 518 procedure, or equivalent.

(b)

If the paint layer thickness is more than 90 micrometers:


. Carefully remove the unwanted paint with an emery cloth 320-400 grade to a layer thickness
of max. 90 micrometers.

Preparation for paint application:


(a)

Carefully sand the surfaces with an emery cloth 320-400 grade.

(b)

Clean the surfaces with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

Apply the new paint layer:


(a)

Apply a layer of 25 micrometers of:


.

STRUCTURE
or
STRUCTURE
or
STRUCTURE
or
STRUCTURE

with a GUN - AIR SPRAY, STANDARD PAINT to the panel surface.

.
.

(5)

5.

PAINTS (Material No: 16-047)


PAINTS (Material No: 16-047A)
PAINTS (Material No: 16-047B)
PAINTS (Material No: 16-047C)

Let the paint dry at a temperature of 23 +2 deg.C or -2 deg.C (73.40 +3.60 deg.F or -3.60 deg.F) and
a relative humidity of 45-55% for:
(a)

Dust dry: 5-20 min.

(b)

Transport dry: 5-8 h

(c)

Installation dry: 10-14 h


NOTE :

10 days is necessary at room temperature to cure thoroghly. During that period, paint
layer shall not be sanded or painted.

NOTE :

A mixed application between water based and solvent based products must be prevent
during refurbishment and until paint is cured thoroughly.

Close-up
Subtask 25-20-00-862-054-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-20-00 PB701

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-20-00-370-004-A
Refurbishment of the Exit Ceiling and the Overwing Emergency Exit/Hatch Cover
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific

QTY
DESIGNATION
1
GAGE-THICKNESS, PAINT BORER 518
2
GUN - AIR SPRAY, STANDARD PAINT

No specific

HOT AIR BLOWER MAX OPERATING 370 DEG C (700 DEG F)

No specific

ROLLER - RUBBER, SOFT

B.

Consumable Materials

REFERENCE
Material No: 05-084
Material No: 08-006B
Material No: 08-011A
Material No: 11-010
Material No: 16-047
Material No: 16-047A

DESIGNATION
SPECIAL MATERIALS
DECORATIVE FOIL
BONDING AND ADHESIVE COMPOUNDS
SOLVENT BASED NITRILE RUBBER ADHESIVE
BONDING AND ADHESIVE COMPOUNDS
FUEL TANK REPAIR VAPOR SEAL
CLEANING AGENTS
ISOPROPYL ALCOHOL
STRUCTURE PAINTS
DECORATIVE PAINT (INTERNAL APPLIC.)

Material No: 19-003


No specific

STRUCTURE PAINTS
TOPCOAT
STRUCTURE PAINTS
DECORATIVE TOPCOAT FOR FURNISHING
STRUCTURE PAINTS
DECORATIVE TOPCOAT FOR FURNISHING
LINT-FREE COTTON CLOTH
emery cloth 320-400 grade

No specific

emery cloth, 320-400 grade

Material No: 16-047B


Material No: 16-047C

C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-23-41-000-001-A

Removal of the Ceiling Panels

25-23-41-400-001-A

Installation of the Ceiling Panels

25-23-47-000-001-A

Removal of the Lining from the Emergency Exit Hatches

25-23-47-400-001-A

Installation of the Lining on the Emergency Exit Hatches

(Ref. Fig. 25-20-00-991-00100-B - Component Location)

AES

25-20-00 PB701

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
3.

Job Set-up
Subtask 25-20-00-861-055-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-20-00-910-053-A
CAUTION :

B.
4.

MAKE A RECORD OF THE REFURBISHMENT OF EACH COMPONENT TO MAKE SURE THAT


THIS DATA IS AVAILABLE FOR SUBSEQUENT REFURBISHMENTS. IF THIS DATA IS MISSING, IT
IS POSSIBLE THAT THE SUBSEQUENT REFURBISHMENT WILL NOT AGREE WITH THE HEAT
RELEASE REQUIREMENTS.

General

Procedure
(Ref. Fig. 25-20-00-991-00100-B - Component Location)
Subtask 25-20-00-370-061-B
A.

Painting of the Exit Ceiling


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(1)

Remove the ceiling panel(s) as necessary (Ref. TASK 25-23-41-000-001-A).

(2)

Do a visual inspection of the exit ceiling panel(s).


(a)

(3)

Do a check if a paint layer is applied or not.


CAUTION :

MEASURE THE VALUES BEFORE YOU APPLY THE TOP COAT OF PAINT ON THE
COMPONENTS.

CAUTION :

DO NOT CAUSE DAMAGE TO THE SURFACE OF THE COMPOSITE MATERIAL WHEN


YOU REMOVE THE PAINT COATING WITH ABRASIVE PAPER.

(a)

AES

Obey the MAINTENANCE HISTORY DATA, if available.

If a paint layer is applied:


. Make sure that the paint layer thickness is max. 90 micrometers, use the GAGE-THICKNESS,
PAINT BORER 518 procedure, or equivalent.

25-20-00 PB701

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(b)

(4)

(5)

If the paint layer thickness is more than 90 micrometers:


. Carefully remove the unwanted paint with an emery cloth 320-400 grade to a layer thickness
of max. 90 micrometers.

Preparation for paint application:


(a)

Carefully sand the surfaces with an emery cloth 320-400 grade.

(b)

Clean the surfaces with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

Apply the new paint layer:


(a)

Apply a layer of 25 micrometers of:


.

STRUCTURE
or
STRUCTURE
or
STRUCTURE
or
STRUCTURE

with a GUN - AIR SPRAY, STANDARD PAINT to the panel surface.

.
.

(6)

(7)

PAINTS (Material No: 16-047)


PAINTS (Material No: 16-047A)
PAINTS (Material No: 16-047B)
PAINTS (Material No: 16-047C)

Let the paint dry at a temperature of 23 +2 deg.C or -2 deg.C (73.40 +3.60 deg.F or -3.60 deg.F) and
a relative humidity of 45-55% for:
(a)

Dust dry: 5-20 min.

(b)

Transport dry: 5-8 h

(c)

Installation dry: 10-14 h

Install the ceiling panel(s) (Ref. TASK 25-23-41-400-001-A).


NOTE :

10 days is necessary at room temperature to cure thoroughly. During that period, paint layer
shall not be sanded or painted.

NOTE :

A mixed application between water based and solvent based products must be prevent during
refurbishment and until paint is cured thoroughly.

Subtask 25-20-00-370-062-B
B.

Painting of the Overwing Emergency Exit/Hatch Cover


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

AES

25-20-00 PB701

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(1)

Painting of the Cabin Sidewall Panels with foil refurbishment:


(a)

Remove the emergency exit hatches as necessary (Ref. TASK 25-23-47-000-001-A).

(2)

Do a visual inspection of the components.

(3)

Obey the MAINTENANCE HISTORY DATA, if available.

(4)

Clean the surfaces with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth LINTFREE COTTON CLOTH (Material No: 19-003) .

(5)

Increase the temperature at the edge of the decor foil with an adjustable HOT AIR BLOWER MAX
OPERATING 370 DEG C (700 DEG F) to max 100 deg.C (212.00 deg.F)

(6)

Lift the edge of the decor foil.

(7)

Pull the decor foil from the component in approximately 150 mm (5.9 in.) wide strips while the max 100
deg.C (212.00 deg.F) hot air is applied.

(8)

Remove the unwanted adhesive with an emery cloth, 320-400 grade.

(9)

Clean the repair area with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

(10) Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-006B) or BONDING AND
ADHESIVE COMPOUNDS (Material No: 08-011A) to the repair area.
(11) Install the SPECIAL MATERIALS (Material No: 05-084)
(a)

Cut the new decorative foil to the correct dimension.

(b)

Remove the protective layer from the decorative foil.

(c)

Carefully put the decorative foil on the repair area.

(d)

Use a ROLLER - RUBBER, SOFT to push the decorative foil on to the repair area.

(e)

Apply a layer of 25 micrometers of:


.

STRUCTURE
or
STRUCTURE
or
STRUCTURE
or
STRUCTURE

with a GUN - AIR SPRAY, STANDARD PAINT to the panel surface.

.
.

PAINTS (Material No: 16-047)


PAINTS (Material No: 16-047A)
PAINTS (Material No: 16-047B)
PAINTS (Material No: 16-047C)

(f)

Let the paint dry at a temperature of 23 +2 deg.C or -2 deg.C (73.40 +3.60 deg.F or -3.60
deg.F) and a relative humidity of 45-55% for:

(g)

Dust dry: 5-20 min.

(h)

Transport dry: 5-8 h

(i)

Installation dry: 10-14 h

(12) Install the emergency exit hatches (Ref. TASK 25-23-47-400-001-A).

AES

25-20-00 PB701

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
5.

Close-up
Subtask 25-20-00-862-055-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-20-00 PB701

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-20-00-370-005-A
Refurbishment of the Partition and the Door/Doorframe Panel
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific

QTY
DESIGNATION
2
GAGE-THICKNESS, PAINT BORER 518
2
GUN - AIR SPRAY, STANDARD PAINT

No specific

HOT AIR BLOWER MAX OPERATING 370 DEG C (700 DEG F)

No specific

ROLLER - RUBBER, SOFT

B.

Consumable Materials

REFERENCE
Material No: 05-084
Material No: 08-006B
Material No: 08-011A
Material No: 11-010
Material No: 16-047
Material No: 16-047A

DESIGNATION
SPECIAL MATERIALS
DECORATIVE FOIL
BONDING AND ADHESIVE COMPOUNDS
SOLVENT BASED NITRILE RUBBER ADHESIVE
BONDING AND ADHESIVE COMPOUNDS
FUEL TANK REPAIR VAPOR SEAL
CLEANING AGENTS
ISOPROPYL ALCOHOL
STRUCTURE PAINTS
DECORATIVE PAINT (INTERNAL APPLIC.)

Material No: 19-003


No specific

STRUCTURE PAINTS
TOPCOAT
STRUCTURE PAINTS
DECORATIVE TOPCOAT FOR FURNISHING
STRUCTURE PAINTS
DECORATIVE TOPCOAT FOR FURNISHING
LINT-FREE COTTON CLOTH
emery cloth 320-400 grade

No specific

emery cloth, 320-400 grade

Material No: 16-047B


Material No: 16-047C

C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-23-41-000-001-A

Removal of the Ceiling Panels

25-23-41-400-001-A

Installation of the Ceiling Panels

25-23-43-400-001-A

Installation of the Upper Sidewall Panel(s)

(Ref. Fig. 25-20-00-991-00100-B - Component Location)

AES

25-20-00 PB701

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
3.

Job Set-up
Subtask 25-20-00-861-056-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-20-00-910-054-A
CAUTION :

B.
4.

MAKE A RECORD OF THE REFURBISHMENT OF EACH COMPONENT TO MAKE SURE THAT


THIS DATA IS AVAILABLE FOR SUBSEQUENT REFURBISHMENTS. IF THIS DATA IS MISSING, IT
IS POSSIBLE THAT THE SUBSEQUENT REFURBISHMENT WILL NOT AGREE WITH THE HEAT
RELEASE REQUIREMENTS.

General

Procedure
(Ref. Fig. 25-20-00-991-00100-B - Component Location)
Subtask 25-20-00-370-063-B
A.

Painting of the Door/Door frame


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(1)

Remove the ceiling panel(s) as necessary (Ref. TASK 25-23-41-000-001-A).

(2)

Do a visual inspection of the door/door frame panel(s):


(a)

(3)

Do a check if a paint layer is applied or not.


CAUTION :

MEASURE THE VALUES BEFORE YOU APPLY THE TOP COAT OF PAINT ON THE
COMPONENTS.

CAUTION :

DO NOT CAUSE DAMAGE TO THE SURFACE OF THE COMPOSITE MATERIAL WHEN


YOU REMOVE THE PAINT COATING WITH ABRASIVE PAPER.

(a)

AES

Obey the MAINTENANCE HISTORY DATA, if available.

If a paint layer is applied:


. Make sure that the paint layer thickness is max. 90 micrometers, use the GAGE-THICKNESS,
PAINT BORER 518 procedure, or equivalent.

25-20-00 PB701

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(b)

(4)

(5)

If the paint layer thickness is more than 90 micrometers:


. Carefully remove the unwanted paint with an emery cloth 320-400 grade to a layer thickness
of max. 90 micrometers.

Preparation for paint application:


(a)

Carefully sand the surfaces with an emery cloth 320-400 grade.

(b)

Clean the surfaces with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

Apply the new paint layer:


(a)

Apply a layer of 25 micrometers of:


.

STRUCTURE
or
STRUCTURE
or
STRUCTURE
or
STRUCTURE

with a GUN - AIR SPRAY, STANDARD PAINT to the panel surface.

.
.

(6)

(7)

PAINTS (Material No: 16-047)


PAINTS (Material No: 16-047A)
PAINTS (Material No: 16-047B)
PAINTS (Material No: 16-047C)

Let the paint dry at a temperature of 23 +2 deg.C or -2 deg.C (73.40 +3.60 deg.F or -3.60 deg.F) and
a relative humidity of 45-55% for:
(a)

Dust dry: 5-20 min.

(b)

Transport dry: 5-8 h

(c)

Installation dry: 10-14 h

Install the ceiling panel(s) (Ref. TASK 25-23-41-400-001-A).


NOTE :

10 days is necessary at room temperature to cure thoroughly. During that period, paint layer
shall not be sanded or painted.

NOTE :

A mixed application between water based and solvent based products must be prevent during
refurbishment and until paint is cured thoroughly.

Subtask 25-20-00-370-064-B
B.

Painting of the Partition


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

AES

25-20-00 PB701

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(1)

Painting of the Partition with paint refurbishment


(a)

Remove the partition as necessary (Ref. AMM 25-26-42-000-001) .

(b)

Do a visual inspection of the sidewall panels.


1

(c)

(d)

(e)

Obey the MAINTENANCE HISTORY DATA, if available.

Do a check if a paint layer is applied or not.


CAUTION :

MEASURE THE VALUES BEFORE YOU APPLY THE TOP COAT OF PAINT ON
THE COMPONENTS.

CAUTION :

DO NOT CAUSE DAMAGE TO THE SURFACE OF THE COMPOSITE MATERIAL


WHEN YOU REMOVE THE PAINT COATING WITH ABRASIVE PAPER.

If a paint layer is applied:


. Make sure that the paint layer thickness is max. 25 micrometers, use the GAGETHICKNESS, PAINT BORER 518 procedure, or equivalent.

If the paint layer thickness is more than 25 micrometers:


. Carefully remove the unwanted paint with an emery cloth 320-400 grade to a layer
thickness of max. 25 micrometers.

Preparation for paint application:


1

Carefully sand the surfaces with an emery cloth 320-400 grade.

Clean the surfaces with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton
cloth LINT-FREE COTTON CLOTH (Material No: 19-003) .

Apply the new paint layer:


1

Apply a layer of 25 micrometers of:


.

STRUCTURE
or
STRUCTURE
or
STRUCTURE
or
STRUCTURE

with a GUN - AIR SPRAY, STANDARD PAINT to the panel surface.

.
.

(f)

(g)

PAINTS (Material No: 16-047A)


PAINTS (Material No: 16-047B)
PAINTS (Material No: 16-047C)

Let the paint dry at a temperature of 23 +2 deg.C or -2 deg.C (73.40 +3.60 deg.F or -3.60
deg.F) and a relative humidity of 45-55% for:
1

Dust dry: 5-20 min.

Transport dry: 5-8 h

Installation dry: 10-14 h

Install the partition (Ref. AMM 25-26-42-400-001) .


NOTE :

AES

PAINTS (Material No: 16-047)

A mixed application between water based and solvent based products must be prevent
during refurbishment and until paint is cured thoroughly.

25-20-00 PB701

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(2)

Painting of the Partition with foil refurbishment


(a)

Remove the partition as necessary (Ref. AMM 25-26-42-000-001) .

(b)

Do a visual inspection of the partition.


1

Obey the MAINTENANCE HISTORY DATA, if available.

(c)

Clean the surfaces with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

(d)

Increase the temperature at the edge of the decor foil with an adjustable HOT AIR BLOWER
MAX OPERATING 370 DEG C (700 DEG F) to max 100 deg.C (212.00 deg.F)

(e)

Lift the edge of the decor foil.

(f)

Pull the decor foil from the component in approximately 150 mm (5.9 in.) wide strips while the
max 100 deg.C (212.00 deg.F) hot air is applied.

(g)

Remove the unwanted adhesive with an emery cloth, 320-400 grade.

(h)

Clean the repair area with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

(i)

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-006B) or BONDING AND
ADHESIVE COMPOUNDS (Material No: 08-011A) to the repair area.

(j)

Install the SPECIAL MATERIALS (Material No: 05-084)


1

Cut the new decorative foil to the correct dimension.

Remove the protective layer from the decorative foil.

Carefully put the decorative foil on the repair area.

Use a ROLLER - RUBBER, SOFT to push the decorative foil on to the repair area.

Apply a layer of 25 micrometers of:


.

STRUCTURE
or
STRUCTURE
or
STRUCTURE
or
STRUCTURE

with a GUN - AIR SPRAY, STANDARD PAINT to the panel surface.

.
.

(k)
5.

PAINTS (Material No: 16-047)


PAINTS (Material No: 16-047A)
PAINTS (Material No: 16-047B)
PAINTS (Material No: 16-047C)

Let the paint dry at a temperature of 23 +2 deg.C or -2 deg.C (73.40 +3.60 deg.F or -3.60
deg.F) and a relative humidity of 45-55% for:

Dust dry: 5-20 min.

Transport dry: 5-8 h

Installation dry: 10-14 h

Install the partition (Ref. TASK 25-23-43-400-001-A).

Close-up
Subtask 25-20-00-862-056-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-20-00 PB701

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

PASSENGER COMPARTMENT - REPAIRS


** On A/C ALL
Task 25-20-00-350-001-A
Repair of Insert Nut Attachments in Components with Honeycomb Core
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
2
CLOTH - ABRASIVE (GRADE 120-180)

No specific

B.

Consumable Materials

REFERENCE
Material No: 08-001
Material No: 08-074
Material No: 08-115
Material No: 08-115A
Material No: 08-115B
Material No: 11-010
Material No: 16-053
Material No: 19-003
C.

SYRINGE

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
EPOXY ADHESIVE
BONDING AND ADHESIVE COMPOUNDS
MASKING TAPE
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
CLEANING AGENTS
ISOPROPYL ALCOHOL
STRUCTURE PAINTS
FILLER FOR CORE AND EDGE (2 PARTS)
LINT-FREE COTTON CLOTH

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-20-00-340-003-A

Repair/Replacement of Decor Foil

(Ref. Fig. 25-20-00-991-00200-A - Metal Inserts in Honeycomb Core Panel)


3.

Job Set-up
Subtask 25-20-00-861-057-A
A.

AES

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

25-20-00 PB801

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
Subtask 25-20-00-350-050-A
A.

Repair of Standard Insert-Nut Attachments


(Ref. Fig. 25-20-00-991-00200-A - Metal Inserts in Honeycomb Core Panel)
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY
WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
(1)

(2)

AES

Prepare the repair area:


(a)

Carefully remove the damaged insert and/or the unwanted material from the component.

(b)

Deburr the edges with a CLOTH - ABRASIVE (GRADE 120-180).

(c)

Clean the area with CLEANING AGENTS (Material No: 11-010) and a LINT-FREE COTTON
CLOTH (Material No: 19-003) .

(d)

Fill the repair area with:


. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-115)
or
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-115A)
or
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-115B) .
Obey the manufacturers instructions.

(e)

When the adhesive is cured, use a CLOTH - ABRASIVE (GRADE 120-180) to make the repair
area smooth.

(f)

Drill a hole into the filler. The hole must be:


. 0.5 mm (0.0197 in.) longer than the length
. 0.5 mm (0.0197 in.) wider than the flange diameter
of the new insert.

(g)

Clean the area with CLEANING AGENTS (Material No: 11-010) and a LINT-FREE COTTON
CLOTH (Material No: 19-003) .

Install the insert:


(a)

Install the new insert and hold it in position with the positioning washer (part of the new insert).

(b)

If the insert goes through the component, put BONDING AND ADHESIVE COMPOUNDS
(Material No: 08-074) on the side opposite the positioning washer.

(c)

Use a SYRINGE and fill the area around the insert through the injection hole with BONDING
AND ADHESIVE COMPOUNDS (Material No: 08-001) . When the area is full, the adhesive flows
out of the overflow hole. Obey the manufacturers instructions.

(d)

When the adhesive is cured, remove the positioning washer and, if necessary, the masking tape.

25-20-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
(e)
(3)

Clean the area with CLEANING AGENTS (Material No: 11-010) and a LINT-FREE COTTON
CLOTH (Material No: 19-003) .

If necessary, do the repair of the decor foil (Ref. TASK 25-20-00-340-003-A).

Subtask 25-20-00-350-051-A
B.

Repair of Special Insert-Nut Attachments


(Ref. Fig. 25-20-00-991-00200-A - Metal Inserts in Honeycomb Core Panel)
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY
WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
(1)

(2)

AES

Prepare the repair area:


(a)

Carefull remove the damaged insert and/or the unwanted material from the component.

(b)

Deburr the edges with a CLOTH - ABRASIVE (GRADE 120-180).

(c)

Clean the area with CLEANING AGENTS (Material No: 11-010) and a LINT-FREE COTTON
CLOTH (Material No: 19-003) .

(d)

Fill the repair area with STRUCTURE PAINTS (Material No: 16-053) . Obey the manufacturers
instructions.

(e)

When the adhesive is cured, use a CLOTH - ABRASIVE (GRADE 120-180) to make the repair
area smooth.

(f)

Drill a hole into the filler. The hole must be 0.5 mm (0.0197 in.) wider than the flange diameter
of the new insert.

(g)

Clean the area with CLEANING AGENTS (Material No: 11-010) and a LINT-FREE COTTON
CLOTH (Material No: 19-003) .

Install the insert:


(a)

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-001) to the mating surface
of the new insert and put the insert in position.

(b)

Make sure that the surface of the insert is smooth and flush with the surface of the component.

(c)

If necessary, hold the insert in position with BONDING AND ADHESIVE COMPOUNDS
(Material No: 08-074) .

(d)

When the adhesive is cured, remove the masking tape. Obey the manufacturers instructions.

(e)

Clean the area with CLEANING AGENTS (Material No: 11-010) and a LINT-FREE COTTON
CLOTH (Material No: 19-003) .

(3)

If necessary, do the repair of the decor foil (Ref. TASK 25-20-00-340-003-A).

(4)

Install the new screw (refer to the related IPC of the component).

25-20-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
5.

Close-up
Subtask 25-20-00-862-057-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-20-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

HONEYCOMB
CORE PANEL
EXAMPLE

EXAMPLE

BC

BC
AD
SECTION

AD

BB
EXAMPLE
STANDARD INSERT

AD

MATERIAL No 08001

AD
1

2
MATERIAL No 16053
HONEYCOMB CORE

SECTION

CC

EXAMPLE
SPECIAL INSERT

MATERIAL No 08001

MATERIAL No 16053
NOTE:
1

INSERT DIAMETER x 1.5

INSERT DIAMETER + 0.5mm (+ 0.02in.)

INSERT LENGTH + 0.5mm (+ 0.02in.)

HONEYCOMB CORE

N_MM_252000_8_CAMA_01_00

AES

FIGURE 25-20-00-991-00200-A SHEET 1


Metal Inserts in Honeycomb Core Panel

25-20-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

D
EXAMPLE
ADHEVISE
MATERIAL No 08001

POSITIONING
WASHER

INSERT
INJECTION/
OVERFLOW HOLES

PREPREG LAYERS

CORE FILLER
MATERIAL No 16053

HONEYCOMB CORE

PREPREG LAYERS

MASKING TAPE
MATERIAL No 08074

N_MM_252000_8_CAMA_02_00

AES

FIGURE 25-20-00-991-00200-A SHEET 2


Metal Inserts in Honeycomb Core Panel

25-20-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-20-00-350-003-A
Repair of the Non-Textile Floor Covering (NTF)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific

QTY
1
BRUSH - BRISTLED
1
BRUSH - BRISTLED, SMALL

No specific
No specific
No specific

2
2
1

CHISEL - NON METALLIC


CUTTER - THIN BLADE
GUN - SEALANT

No specific

HOT AIR BLOWER MAX OPERATING 370 DEG C (700 DEG F)

No specific
No specific

1
1

KNIFE - PUTTY
MARKER - FELT TIP

No specific
No specific
No specific

2
1
1

ROLLER - RUBBER
ROLLER - STEEL
SCRAPER - TRIANGLE SHAPE

No specific
No specific
No specific

2
1
1

SPATULA - NON METALLIC


SPATULA - TOOTHED
TRIMMING PLANE

No specific

VACUUM CLEANER

B.

Consumable Materials

REFERENCE
Material No: 05-128
Material No: 08-004
Material No: 08-057
Material No: 08-074
Material No: 09-054
Material No: 11-010

DESIGNATION
SPECIAL MATERIALS
PVC
BONDING AND ADHESIVE COMPOUNDS
ADHESIVE SEALANT
BONDING AND ADHESIVE COMPOUNDS
PRIMER
BONDING AND ADHESIVE COMPOUNDS
MASKING TAPE
SEALANTS
SILICONE SEALANT (1 PART) FOR NTF

Material No: 19-003


No specific

CLEANING AGENTS
ISOPROPYL ALCOHOL
LINT-FREE COTTON CLOTH
AIRFLOOR FLOOR COVERING

No specific

PVC FLOOR COVERING

AES

DESIGNATION

25-20-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-20-00-991-00300-A - Example of Silicone NTF Repair)


(Ref. Fig. 25-20-00-991-00400-A - NTF Information)
(Ref. Fig. 25-20-00-991-00500-A - Welded Joint Repair)
3.

Job Set-up
Subtask 25-20-00-861-058-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-20-00-350-052-A
A.

Repair of the Top Layer of the Silicone (AIRFLOOR) NTF


(Ref. Fig. 25-20-00-991-00300-A - Example of Silicone NTF Repair)
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
(1)

(2)

Cut out the damaged top layer:


CAUTION :

DO NOT CAUSE DAMAGE TO THE MOISTURE BARRIER FOIL (MYLAR).

CAUTION :

REMOVE THE FLOOR COVERING CAREFULLY TO PREVENT DAMAGE TO THE CABIN


FLOOR PANELS.

(a)

Clean the damaged area with CLEANING AGENTS (Material No: 11-010) and a LINT-FREE
COTTON CLOTH (Material No: 19-003) .

(b)

Carefully cut out and remove the damaged top layer of the silicone NTF with a CUTTER - THIN
BLADE and a CHISEL - NON METALLIC.

Install the repair patch:


(a)

AES

Make sure that the ambient temperature is between 18 deg.C (64.40 deg.F) and 30 deg.C (86.00
deg.F).

25-20-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
(b)

Make sure that the ambient humidity is not more than 75%.

(c)

Cut out a repair patch of AIRFLOOR FLOOR COVERING that aligns with the dimensions and
surface structure of the repair area.
NOTE :

(d)

Clean the mating surface of the repair area and the repair patch with CLEANING AGENTS
(Material No: 11-010) and a LINT-FREE COTTON CLOTH (Material No: 19-003) .

(e)

Apply a thin layer of BONDING AND ADHESIVE COMPOUNDS (Material No: 08-004) to the
mating surface of the repair area and the repair patch with a SPATULA - TOOTHED.
NOTE :

(3)

There must be a clearance of 2 +0.5 mm or -0.5 mm (0.0787 +0.0197 in. or -0.0197 in.)
between the edge of the repair patch and the edge of the repair area.

There must be a clearance of 2 mm (0.0787 in.) between the adhesive and the edge of
the repair area.

(f)

Put the repair patch in position in the middle of the repair area.

(g)

Push the repair patch down with a ROLLER - RUBBER.

(h)

Let the adhesive cure, obey the manufacturs instructions.

Seal the repair area:


(a)

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-074) around the repair area.

(b)

Seal the clearance between the edge of the repair patch and the edge of the repair area with
SEALANTS (Material No: 09-054) , use a SPATULA - NON METALLIC or a GUN - SEALANT.
Obey the manufacturs instructions.

(c)

Remove the masking tape.

(d)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-20-00-350-053-A
B.

Repair of the PVC Floor Covering


(Ref. Fig. 25-20-00-991-00400-A - NTF Information)
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
(1)

Prepare the repair area:


(a)

AES

Cut a circular or a square repair patch out of the new PVC FLOOR COVERING.

25-20-00 PB801

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AIRCRAFT MAINTENANCE MANUAL

(2)

(3)

(4)

(b)

Clean the damaged area with CLEANING AGENTS (Material No: 11-010) and a LINT-FREE
COTTON CLOTH (Material No: 19-003) .

(c)

Put the repair patch in position. Align the surface structure of the repair patch with the surface
structure of the NTF.

(d)

Make a line around the contour of the repair patch on the NTF with a MARKER - FELT TIP.

Cut out the damaged NTF:


CAUTION :

DO NOT CAUSE DAMAGE TO THE MOISTURE BARRIER FOIL (MYLAR).

CAUTION :

REMOVE THE FLOOR COVERING CAREFULLY TO PREVENT DAMAGE TO THE CABIN


FLOOR PANELS.

(a)

Carefully cut out the damaged top layer of the NTF with a CUTTER - THIN BLADE.

(b)

Carefully remove the top layer from the laminate with a CHISEL - NON METALLIC.

(c)

Remove the unwanted adhesive from the laminate with a SPATULA - NON METALLIC.

Install the repair patch:


(a)

Clean the repair area and the repair patch with CLEANING AGENTS (Material No: 11-010) and a
LINT-FREE COTTON CLOTH (Material No: 19-003) .

(b)

Apply a thin layer of BONDING AND ADHESIVE COMPOUNDS (Material No: 08-004) to the
laminate with a BRUSH - BRISTLED.

(c)

Carefully put the repair patch in position and push it down with a ROLLER - RUBBER.

(d)

Remove the unwanted adhesive with a LINT-FREE COTTON CLOTH (Material No: 19-003) .

(e)

If necessary, clean the repair area with CLEANING AGENTS (Material No: 11-010) and a LINTFREE COTTON CLOTH (Material No: 19-003) .

Seal the repair area:


(a)

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-074) around the repair area,
where you will apply the primer.

(b)

Apply the primer BONDING AND ADHESIVE COMPOUNDS (Material No: 08-057) with a
BRUSH - BRISTLED, SMALL to the clearance around the repair patch.

(c)

Apply a bead of sealant SEALANTS (Material No: 09-054) to the clearance around the repair
patch.

(d)

Immediately remove the unwanted sealant with a SPATULA - NON METALLIC.

(e)

Remove the masking tape.

Subtask 25-20-00-310-050-A
C.

Repair of a Hot Welded Joint


(Ref. Fig. 25-20-00-991-00500-A - Welded Joint Repair)
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.

AES

25-20-00 PB801

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IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
(1)

Remove the damaged material from the welded joint:


CAUTION :

(2)

DO NOT CAUSE DAMAGE TO THE MOISTURE BARRIER FOIL (MYLAR).

(a)

Chamfer the edges of the NTF with a SCRAPER - TRIANGLE SHAPE.

(b)

Make sure that the maximum depth of the groove is not more than 2.5 mm (0.0984 in.).

(c)

Remove the unwanted material from the groove, if necessary use a VACUUM CLEANER.

Do the welding procedure:


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA.
FUMES FROM WELDING ARE POISONOUS.
WARNING : DO NOT TOUCH HOT PARTS. HOT PARTS CAN CAUSE BURNS. IF YOU GET A
BURN, HOLD IT IN COLD WATER FOR 10 MINUTES AND GET MEDICAL AID.
WARNING : WHEN YOU PUT THE HOT AIR BLOWER DOWN, MAKE SURE THAT YOU PUT IT ON
A HEAT-RESISTANT SURFACE. THE HOT PARTS OF THE BLOWER CAN CAUSE A
FIRE.
CAUTION :

(a)

Cut the welding rod SPECIAL MATERIALS (Material No: 05-128) some centimeters/inches
longer than necessary.

(b)

Put the welding rod SPECIAL MATERIALS (Material No: 05-128) into the speed welding nozzle.

(c)

Set the working temperature on the HOT AIR BLOWER MAX OPERATING 370 DEG C (700
DEG F) between 160 deg.C (320.00 deg.F) and 200 deg.C (392.00 deg.F). Obey the manufacturs
instructions when you use the hot air blower.

(d)

Move the speed welding nozzle along the groove with light pressure and constant speed.

(e)

Let the temperature of the welded joint decrease for at least 10 minutes.

(f)

Remove the unwanted material with a KNIFE - PUTTY or a TRIMMING PLANE.


NOTE :

(3)

The surface must be smooth.

Do an inspection of the welded joint:


(a)

AES

MAKE SURE THAT:


THE TEMPERATURE OF THE HOT AIR BLOWER IS NOT TOO HIGH
THE BLOWER DOES NOT MOVE TOO SLOWLY ALONG THE WELD.
HIGH TEMPERATURES OR SLOW MOVEMENT OF THE HOT AIR BLOWER CAN BURN
THE MATERIAL.

Make sure that the welded joint is clean and in the correct condition.

25-20-00 PB801

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(b)
5.

Use a ROLLER - STEEL with pressure to make sure that there is no separation between the
welding material and the NTF.

Close-up
Subtask 25-20-00-862-058-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-20-00 PB801

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

MATERIAL No 09054

NONTEXTILE FLOOR
COVERING TOP LAYER

REPAIR PATCH

GLASS FIBER
REINFORCED PLASTIC

2mm 0.5mm
0.08in. 0.02in.
FLOOR
PANEL
MATERIAL No 08004

COLOUR CODE TABLE


NONTEXTILE FLOOR COVERING

SEALANT MATERIAL No 09054

CODE No

COLOUR

COLOUR CODE

8.3 FSW 7097


8.8 FSW 7075
8.14 FSW 7082
8.15 FSW 7088
8.16 FSW 7053
8.17 FSW 7016
8.18 FSW 7065
8.20
8.21 FSW 7049
8.24

DARK BROWN
PACIFIC BLUE
GREY 429
DARK GREY
BLUE GREY
AMAZONAS
QUARZ GREY
RED VIOLET
MARINO
BLACK BLUE

DA46533SF83
DA46533SF88
DA46533SF814
DA46533SF815
DA46533SF816
DA46533SF817
DA46533SF818
DA46533SF820
DA46533SF821
DA46533SF824

N_MM_252000_8_CAM0_01_00

AES

FIGURE 25-20-00-991-00300-A SHEET 1


Example of Silicone NTF Repair

25-20-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
STEP 1 TURN THE REPAIR PATCH
ALIGN THE SURFACE STRUCTURE AND
TRANSFER/ MARK THE CUT OUT

160mm MAX
(6.3 in)

STEP 2 MOVE THE REPAIR PATCH


ALIGN THE SURFACE STRUCTURE AND
TRANSFER/ MARK THE CUT OUT

STEP 3 CUT THE DAMAGED AREA

OR

A
N_MM_252000_8_AAMA_01_00

AES

FIGURE 25-20-00-991-00400-A SHEET 1


NTF Information

25-20-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

STEP 4 CAREFULLY USE THE CHISEL IN


ORDER TO SEPERATE THE TOP LAYER
FROM THE LAMINATE
RECOMMENDEND ANGLE OF 10 15

1015

ANGLE MORE THAN 15 WILL DESTROY THE


LAMINATE AND POSSIBLY THE
MOISTURE BARRIER FOIL

SECTION

AA
EXAMPLE

GLASS FIBER REINFORCED


PLASTIC

NONTEXTILE FLOOR COVERING


TOP LAYER
MOISTURE BARRIER FOIL (MYLAR)
FLOOR PANEL

N_MM_252000_8_AAMA_02_00

AES

FIGURE 25-20-00-991-00400-A SHEET 2


NTF Information

25-20-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
STEP 1

NONTEXTILE FLOOR COVERING EXAMPLE

TRIANGLE

STEP 2

BC
WELDING ROD
MATERIAL No 05128

NONTEXTILE FLOOR
COVERING EXAMPLE

SPEED WELDING NOZZLE


HOT AIR BLOWER
STEP 3 SMOOTH SURFACES ONLY

SPATULAR TRIMMING KNIFE

STEP 4

WELDED ROD

TRIMMING PLANE

NOTE:
1

MELTING RANGE 168 C TO 188 C (334.4 F TO 370.4 F)


N_MM_252000_8_BAMA_01_00

AES

FIGURE 25-20-00-991-00500-A SHEET 1


Welded Joint Repair

25-20-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

DEFECTIVE WELDED JOINT


60 70

REPAIRED NEW WELDED JOINT


MATERIAL No 05128

1.5mm 1mm
(0.06in. 0.04in.)
REMOVED WELDED JOINT
50.0mm (2.0in.)
LENGTH OF NEW WELDED JOINT
BEGINNING OR END OF A WELDED JOINT
50.0mm (2.0in.)

WELDED JOINT ALREADY IN PLACE

NONTEXTILE
FLOOR COVERING
EXAMPLE
STEEL ROLLER

WELDED JOINT

NOTE:
2

MAXIMUM 2.5mm (0.1in.)


N_MM_252000_8_BAMA_02_00

AES

FIGURE 25-20-00-991-00500-A SHEET 2


Welded Joint Repair

25-20-00 PB801

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-20-00-350-004-A
Repair of the Moisture Barrier Foil (MYLAR)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific
B.

QTY
1
CUTTER - THIN BLADE
1
SCRAPER - NON METALLIC

Consumable Materials

REFERENCE
Material No: 08-104
C.

DESIGNATION

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
MOISTURE BARRIER FOIL, SELF ADHESIVE

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-28-43-400-001-A

Installation of Moisture Barrier Foil (MYLAR)

3.

Job Set-up
Subtask 25-20-00-861-059-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-20-00-350-054-A
A.

Repair of the Moisture Barrier Foil (MYLAR)


(1)

Carefully cut out the damaged area of the Moisture Barrier Foil with a CUTTER - THIN BLADE and
remove it. Use a SCRAPER - NON METALLIC to the help the removal procedure.
NOTE :

(2)

Cut out a patch of BONDING AND ADHESIVE COMPOUNDS (Material No: 08-104) with the
applicable dimensions.
NOTE :

(3)
5.

A circular cutout helps the repair proceudure.

The repair patch must have an overlap of 25 mm (0.9843 in.) at all edges.

Install the repair patch (Ref. TASK 25-28-43-400-001-A).

Close-up
Subtask 25-20-00-942-050-A
A.

Close-up
(1)

AES

Make sure that the work area is clean and clear of tool(s) and other items.

25-20-00 PB801

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(2)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

Subtask 25-20-00-862-059-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-20-00 PB801

Page 2
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-20-00-350-005-A
Replacement of the Aluminum Profile on the Lower Sidewall-Panel
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific

QTY
1
GUN - SEALANT
1
SPATULA - NON METALLIC

No specific

B.

DESIGNATION

WEDGE - NON METALLIC

Consumable Materials

REFERENCE
Material No: 08-074

Material No: 19-002

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
MASKING TAPE
SEALANTS
LOW DENSITY FUEL TANK SEALANT.
CLEANING AGENTS
ISOPROPYL ALCOHOL
SYNTHETIC FIBRE CORD (NYLON) 2.5MM DIA.

Material No: 19-003


No specific

LINT-FREE COTTON CLOTH


PROFILE ABS5310-01

Material No: 09-002D


Material No: 11-010

C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-23-44-000-001-A

Removal of the Lower Sidewall-Panels (Dado Panels)

25-23-44-400-001-A

Installation of the Lower Sidewall-Panels (Dado Panels)

AIPC 25-23-44
(Ref. Fig. 25-20-00-991-00600-A - Aluminum Profile)
3.

Job Set-up
Subtask 25-20-00-861-060-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-20-00-020-050-A
B.

AES

Remove the lower sidewall-panel you will repair from the aircraft (Ref. TASK 25-23-44-000-001-A).

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4.

Procedure
Subtask 25-20-00-350-055-A
A.

Preparation for the Installation


(1)

If necessary remove the damaged profile with a WEDGE - NON METALLIC.

(2)

Remove the remaining sealant from the lower sidewall-panel with a SPATULA - NON METALLIC.

(3)

Transfer the length of the damaged profile to the new semi-finished material PROFILE ABS5310-01,
(Ref. AIPC 25-23-44).

(4)

Cut the semi-finished material ABS5310-01 to the correct length and identify the new profile with the
part number of the removed profile.

Subtask 25-20-00-350-056-A
B.

Installation of the New Profile


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING AND RUBBER GLOVES.
(1)

Clean the mating surface of the sidewall-panel and the new profile with CLEANING AGENTS (Material
No: 11-010) and a lint-free cotton cloth LINT-FREE COTTON CLOTH (Material No: 19-003) .

(2)

Apply SEALANTS (Material No: 09-002D) with a GUN - SEALANT to seal the new profile along the
radius and the edge.
(Ref. Fig. 25-20-00-991-00600-A - Aluminum Profile)
NOTE :

5.

It is necessary to obey the manufacturers instructions for the sealant gun.

(3)

Put two cords SYNTHETIC FIBRE CORD (NYLON) 2.5MM DIA. (Material No: 19-002) in the sealant,
one along the radius and one along the edge.

(4)

Install the new profile on the lower sidewall-panel.

(5)

Hold the new profile in position with BONDING AND ADHESIVE COMPOUNDS (Material No: 08-074)
.

(6)

Let the sealant cure for a minimum of 10 hours.

(7)

Remove the masking tape.

Close-up
Subtask 25-20-00-420-050-A
A.

Install the lower sidewall-panel in the aircraft (Ref. TASK 25-23-44-400-001-A).

Subtask 25-20-00-862-060-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

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ALUMINUM PROFILE

SEALANT
MATERIAL No 09002D
SEALANT
MATERIAL No 09002D

N_MM_252000_8_AZM0_01_00

AES

FIGURE 25-20-00-991-00600-A SHEET 1


Aluminum Profile

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** On A/C ALL
Task 25-20-00-340-002-A
Repair of an Overhead Stowage Compartment (OHSC)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
1
CHISEL - NON METALLIC

No specific

CLOTH-EMERY (GRADE 280)

No specific

CLOTH-EMERY (GRADE 320 - 400)

No specific
No specific

1
1

SCRAPER - NON METALLIC


SPATULA - NON METALLIC

No specific

SPATULA - PLASTIC

B.

Consumable Materials

REFERENCE
Material No: 05-050
Material No: 05-057
Material No: 05-109
Material No: 05-110
Material No: 08-004
Material No: 08-008
Material No: 08-010A
Material No: 08-017A
Material No: 08-074
Material No: 08-115B
Material No: 08-116
Material No: 11-003
Material No: 11-006
Material No: 11-010

AES

DESIGNATION

DESIGNATION
SPECIAL MATERIALS
GLASSCLOTH
SPECIAL MATERIALS
MICROBALLOONS
SPECIAL MATERIALS
LAMINATE, A/C INTERIOR
SPECIAL MATERIALS
GILLFAB LAMINATE, CARGO LINER
BONDING AND ADHESIVE COMPOUNDS
ADHESIVE SEALANT
BONDING AND ADHESIVE COMPOUNDS
POLYESTER FILLER
BONDING AND ADHESIVE COMPOUNDS
EPOXY RESIN AND HARDENER ADHESIVE
BONDING AND ADHESIVE COMPOUNDS
ADHESIVE STRUCTURAL FLEXIBLE
BONDING AND ADHESIVE COMPOUNDS
MASKING TAPE
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
LAMINATING RESIN AMBIENT TEMPERATURE
CLEANING AGENTS
METHYL-ETHYL-KETONE
CLEANING AGENTS
METHYL ALCOHOL
CLEANING AGENTS
ISOPROPYL ALCOHOL

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REFERENCE
Material No: 16-045
Material No: 19-003
C.

DESIGNATION
STRUCTURE PAINTS
SEALANT PORE FILLER
LINT-FREE COTTON CLOTH

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-20-00-370-006-A
25-24-41-960-001-A

Repair of the Paint Coat on Components


Replacement of the Handrail

(Ref. Fig. 25-20-00-991-00700-A - Seal - OHSC)


(Ref. Fig. 25-20-00-991-00800-A - Bottom Panel - OHSC)
(Ref. Fig. 25-20-00-991-00900-A - Handrail - OHSC)
(Ref. Fig. 25-20-00-991-01000-A - Handrail Attachment - OHSC)
(Ref. Fig. 25-20-00-991-01100-A - Partition/Stiffener - OHSC)
3.

Job Set-up
Subtask 25-20-00-861-061-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-20-00-340-053-A
A.

Bonding of the Seal on the OHSC


(Ref. Fig. 25-20-00-991-00700-A - Seal - OHSC)
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

AES

(1)

Open the related door (1).

(2)

If necessary, remove the seal (2).

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(3)

Clean the repair area and the seal with CLEANING AGENTS (Material No: 11-010) and a LINT-FREE
COTTON CLOTH (Material No: 19-003) .

(4)

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-004) to the bonding area. Refer to
the manufacturers instructions for the correct procedure.

(5)

Put the seal (2) in position and carefully push it on the structure of the OHSC.

(6)

Make sure that the work area is clean and clear of tool(s) and other items.

(7)

Close the door (1).

Subtask 25-20-00-340-054-A
B.

Repair of the Bottom Panel of the OHSC


(Ref. Fig. 25-20-00-991-00800-A - Bottom Panel - OHSC)
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES AND GOGGLES.
(1)

Remove the equipment and the brackets/supports from the related OHSC as necessary.

(2)

Cut out a patch of SPECIAL MATERIALS (Material No: 05-110) with the dimensions of the related
bottom panel.

(3)

Drill access holes into the repair patch (1) that align with the inserts in the bottom panel.

(4)

Clean the mating surfaces of the damaged bottom panel and the repair patch (1) with CLEANING
AGENTS (Material No: 11-010) and a LINT-FREE COTTON CLOTH (Material No: 19-003) .

(5)

(a)

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-017A) to the mating surfaces
with a SPATULA - NON METALLIC.

(b)

Carefully put the repair patch (1) in position and apply pressure to the repair area.

(c)

Apply a bead of BONDING AND ADHESIVE COMPOUNDS (Material No: 08-004) around the
repair patch (1).

Install the brackets/supports and the equipment of the related OHSC as necessary.

Subtask 25-20-00-340-055-A
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH
A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.

AES

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DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
C.

Repair of the Handrail Assembly


(Ref. Fig. 25-20-00-991-00900-A - Handrail - OHSC)
(1)

Open the door of the OHSC.

(2)

Remove the handrail assembly (Ref. TASK 25-24-41-960-001-A).

(3)

Rub the damaged area with a CLOTH-EMERY (GRADE 280).


NOTE :

If the damage goes through the handrail assembly, you must rub the two sides.

(4)

Clean the surfaces with CLEANING AGENTS (Material No: 11-006) and a LINT-FREE COTTON
CLOTH (Material No: 19-003) .

(5)

If the damage goes through the handrail assembly, apply BONDING AND ADHESIVE COMPOUNDS
(Material No: 08-074) to the side opposite the damaged area.

(6)

Use a SPATULA - PLASTIC to fill the damaged area.


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(a)

If the damage goes through the handrail assembly, fill the damaged area with BONDING AND
ADHESIVE COMPOUNDS (Material No: 08-017A) .

(b)

Fill the damaged area with STRUCTURE PAINTS (Material No: 16-045) .

(c)

Make the repair area smooth with a CLOTH-EMERY (GRADE 320 - 400).

(d)

If necessary, remove the masking tape.

(e)

Clean the surface with CLEANING AGENTS (Material No: 11-006) and a LINT-FREE COTTON
CLOTH (Material No: 19-003) .

(7)

Paint the repair area (Ref. TASK 25-20-00-370-006-A).

(8)

Install the handrail assembly (Ref. TASK 25-24-41-960-001-A).

(9)

Make sure that the work area is clean and clear of tool(s) and other items.

(10) Close the door of the OHSC.


Subtask 25-20-00-340-056-A
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH
A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

AES

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D.

Repair of the OHSC Handrail Attachment


(Ref. Fig. 25-20-00-991-01000-A - Handrail Attachment - OHSC)
(1)

Carefully remove the damaged material.

(2)

Cut out a repair patch of SPECIAL MATERIALS (Material No: 05-109) that is as large as possible to
cover the damaged area.

(3)

Make the mating surfaces smooth with a CLOTH-EMERY (GRADE 320 - 400).

(4)

Clean the repair area with CLEANING AGENTS (Material No: 11-006) or CLEANING AGENTS
(Material No: 11-003) and a LINT-FREE COTTON CLOTH (Material No: 19-003) .

(5)

Immediately dry the repair area with a LINT-FREE COTTON CLOTH (Material No: 19-003) .

(6)

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-010A) to the mating surfaces and
put the repair patch in position on the hand rail.

(7)

Remove the unwanted adhesive with a SCRAPER - NON METALLIC.

(8)

Hold the repair patch in position with masking tape BONDING AND ADHESIVE COMPOUNDS
(Material No: 08-074) .

(9)

When the adhesive is cured, remove the masking tape.

(10) Drill new attachment hole(s) into the handrail that align with the hole(s) in the OHSC.
(11) Drill hole(s) with a diameter of 15 mm (0.5906 in.) in the distance A of 23 mm (0.9055 in.) away from
the available holes.
(12) Deburr the holes and install the clip nut.
Subtask 25-20-00-340-057-A
E.

Repair of an OHSC Partition or a Stiffener


(Ref. Fig. 25-20-00-991-01100-A - Partition/Stiffener - OHSC)
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY
WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

AES

(1)

Carefully remove the damaged profile from the partition or the stiffener with a CHISEL - NON
METALLIC.

(2)

Remove the unwanted material with a CLOTH-EMERY (GRADE 280).

(3)

Fill the damaged area of the partition or the stiffener with:


. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-008)
or
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-115B) .

(4)

Mix the filler with SPECIAL MATERIALS (Material No: 05-057) until it is sufficiently thick for
application.

(5)

Let the filler cure and remove the unwanted material with a CLOTH-EMERY (GRADE 280).

(6)

Use a CLOTH-EMERY (GRADE 280) to make the mating surfaces along the edges of the partition or
the stiffener rough ( 20 mm (0.7874 in.) from the edge).

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(7)

Use BONDING AND ADHESIVE COMPOUNDS (Material No: 08-116) or SPECIAL MATERIALS
(Material No: 05-050) to give protection to the filled surface and the edges of the partition or the
stiffener.

(8)

Put the laminate on the surface around the edge of the partition or stiffener (not more than 20 mm
(0.7874 in.) from the edge).

(9)

Let the laminate cure.

(10) Paint the repair area (Ref. TASK 25-20-00-370-006-A).


5.

Close-up
Subtask 25-20-00-862-061-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

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MATERIAL No 08004
N_MM_252000_8_ERM0_01_00

AES

FIGURE 25-20-00-991-00700-A SHEET 1


Seal - OHSC

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Z200

Z200

B
B
FR43
FR65

B
B
FR24

FR43

A
EXAMPLE

B
1

EXAMPLE

3
2

A
2
MATERIAL No 08017A

MATERIAL No 08017A
NOTE:
1

ACCESS HOLES FOR INSERTS AS NECESSARY

DIMENSIONS IN ACCORDANCE TO STOWAGE BOTTOM

MADE OF MATERIAL No 05110


N_MM_252000_8_CCA0_01_00

AES

FIGURE 25-20-00-991-00800-A SHEET 1


Bottom Panel - OHSC

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DAMAGE TO THE SURFACE OF THE HANDRAIL ASSEMBLY

HANDRAIL
ASSEMBLY

A
SECTION

AA
FILLER

A
DAMAGE AREA
NOT THROUGH

DAMAGE GOES THROUGH THE HANDRAIL ASSEMBLY


HANDRAIL
ASSEMBLY

SECTION

BB
FILLER

DAMAGE AREA
MATERIAL REMOVED
ADHEVISE

MASKING TAPE

N_MM_252000_8_ATM0_01_00

AES

FIGURE 25-20-00-991-00900-A SHEET 1


Handrail - OHSC

25-20-00 PB801

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HANDRAIL ASSEMBLY

A
A
EXAMPLE

STEP 1

STEP 2

REPAIR PATCH
MATERIAL No 05109

REPAIR PATCH

AREA OF
DAMAGE

TRANSFER FROM
OVERHEAD STOWAGE
COMPARTMENT

N_MM_252000_8_HAM0_01_00

AES

FIGURE 25-20-00-991-01000-A SHEET 1


Handrail Attachment - OHSC

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EXAMPLE

A
EXAMPLE
STIFFENER

A
B
C

C
C
C

SECTION

CC
EXAMPLE
1

B
EXAMPLE
PARTITION

2
3
PREPREG LAYERS

C
C

NOTE:
1

15 20mm (0.6 0.8in.)

MATERIAL No 08008 OR 08115B

MATERIAL No 08116 OR 05050


N_MM_252000_8_FAM0_01_00

AES

FIGURE 25-20-00-991-01100-A SHEET 1


Partition/Stiffener - OHSC

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Task 25-20-00-370-006-A
Repair of the Paint Coat on Components
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
2
CLOTH-EMERY (GRADE 320 - 400)

No specific

GUN - AIR SPRAY, STANDARD PAINT

No specific

NOZZLE DIA 1.5 MM (1/16 IN)

No specific

PAPER - MASKING

B.

Consumable Materials

REFERENCE
Material No: 08-074
Material No: 11-010
Material No: 16-046
Material No: 16-047
Material No: 19-003
C.

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
MASKING TAPE
CLEANING AGENTS
ISOPROPYL ALCOHOL
STRUCTURE PAINTS
PRIMER
STRUCTURE PAINTS
DECORATIVE PAINT (INTERNAL APPLIC.)
LINT-FREE COTTON CLOTH

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-13-00-370-001-A

Painting of the Internal Cockpit Surfaces

3.

Job Set-up
Subtask 25-20-00-860-056-A
A.

4.

Aircraft Maintenance Configuration


(1)

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

(2)

If necessary, remove the component you will repair from the aircraft (refer to the related AMM chapter).

Procedure
Subtask 25-20-00-370-066-A
A.

Repair of the Paint Coating of the Internal Cockpit Surfaces


(1)

AES

For the repair of the cockpit internal paint-coatings refer to (Ref. TASK 25-13-00-370-001-A).

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Subtask 25-20-00-370-067-A
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN YOU
USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15 MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
B.

Repair of the Paint Coating of Cabin Glass-reinforced Plastic Components


NOTE :

The procedure that follow agrees with the JAR/FAR. 25.853 heat release/smoke density component
repairs to the passenger compartment.

NOTE :

The procedure is approved for the repair of surfaces smaller than 24 in.2 (154.84 cm2).

(1)

Clean the component with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

(2)

Apply PAPER - MASKING and BONDING AND ADHESIVE COMPOUNDS (Material No: 08-074) to
the adjacent components and areas.

(3)

Make the surface smooth with a CLOTH-EMERY (GRADE 320 - 400).

(4)

Clean the surface with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth LINTFREE COTTON CLOTH (Material No: 19-003) .

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE


MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(5)

(6)

If necessary use pore filler STRUCTURE PAINTS (Material No: 16-046) to make the surface smooth:
(a)

Apply the pore filler several times to optimize the surface.

(b)

Let the pore filler STRUCTURE PAINTS (Material No: 16-046) time to cure.

(c)

Make the painted surface smooth with a CLOTH-EMERY (GRADE 320 - 400).

(d)

Clean the smooth surface with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton
cloth LINT-FREE COTTON CLOTH (Material No: 19-003) .

Prepare a mixture for a smooth finish:


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(a)

Mix the top coat STRUCTURE PAINTS (Material No: 16-047) with hardener and thinner.
NOTE :

(b)

AES

Obey the reaction and the pot life time, before you use the mixture.

The temperature must be between 15 DEG.C (59.00 DEG.F) and 30 DEG.C (86.00 DEG.F),
relative humidity 35-75% .

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(7)

(c)

For a smooth finish apply the mixture in 1-2 cross coats with a GUN - AIR SPRAY, STANDARD
PAINT and a NOZZLE DIA 1.5 MM (1/16 IN).

(d)

The coat thickness of a smooth finish must be between 0.05 mm (0.0020 in.) and 0.1 mm (0.0039
in.).

(e)

The smooth finish is dust dry after 15 minutes, transport dry after 25 minutes, and fully dry after
7 days at room temperature.

Prepare a mixture for a textured finish.


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(a)

Mix the top coat STRUCTURE PAINTS (Material No: 16-047) with hardener and thinner.
NOTE :

(8)

Obey the reaction and the pot life time, before you use the mixture.

(b)

The temperature must be between 15 DEG.C (59.00 DEG.F) and 30 DEG.C (86.00 DEG.F),
relative humidity 35-75%.

(c)

For a textured finish apply the mixture in 1-4 cross coats with a GUN - AIR SPRAY, STANDARD
PAINT and a NOZZLE DIA 1.5 MM (1/16 IN).

(d)

The coat thickness of a textured finish must be between 0.03 mm (0.0012 in.) and 0.09 mm
(0.0035 in.).

(e)

The textured finish is dust dry after 20 minutes, transport dry after 8 hours, and fully dry after 7
days at room temperature.

(f)

If necessary you can make the cure faster when you add heat 60 DEG.C (140.00 DEG.F) to the
surface.

(g)

The textured finish is then transport dry after 40 minutes and fully dry after 12 hours.

Remove the masking tape and the masking paper from the adjacent components or areas.

Subtask 25-20-00-370-068-A
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN YOU
USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15 MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
C.

Repair of the Paint Coating of Thermoplastic Components and Aluminum Parts in the Cabin
NOTE :

The procedure that follow agrees with the JAR/FAR 25.853 heat release/smoke density component
repairs to the passenger compartment.

NOTE :

The procedure is approved for repair of surfaces smaller than 24 in.2 (154.84 cm2).

(1)

AES

Clean the component with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

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(2)

Apply PAPER - MASKING and BONDING AND ADHESIVE COMPOUNDS (Material No: 08-074) to
the adjacent components and areas.

(3)

Make the surface smooth with a CLOTH-EMERY (GRADE 320 - 400).

(4)

Clean the surface with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth LINTFREE COTTON CLOTH (Material No: 19-003) .

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE


MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(5)

(6)

If necessary use pore filler STRUCTURE PAINTS (Material No: 16-046) to make the surface smooth.
(a)

Apply the pore filler several times to optimize the surface.

(b)

Let the pore filler STRUCTURE PAINTS (Material No: 16-046) time to cure.

(c)

Make the painted surface smooth with a CLOTH-EMERY (GRADE 320 - 400).

(d)

Clean the smooth surface with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton
cloth LINT-FREE COTTON CLOTH (Material No: 19-003) .

Prepare a mixture for a textured finish:


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(a)

Mix the top coat STRUCTURE PAINTS (Material No: 16-047) with hardener and thinner.
NOTE :

(7)
5.

Obey the reaction and the pot life time, before you use the mixture.

(b)

The temperature must be between 15 DEG.C (59.00 DEG.F) and 30 DEG.C (86.00 DEG.F),
relative humidity 35-75%.

(c)

For a textured finish apply the mixture in 1-4 cross coats with a GUN - AIR SPRAY, STANDARD
PAINT and a NOZZLE DIA 1.5 MM (1/16 IN).

(d)

The coat thickness of a textured finish must be between 0.03 mm (0.0012 in.) and 0.09 mm
(0.0035 in.).

(e)

The textured finish is dust dry after 20 minutes, transport dry after 8 hours and fully dry after 7
days at room temperature.

(f)

If necessary you can make the cure faster when you add heat 60 DEG.C (140.00 DEG.F) to the
surface.

(g)

The textured finish is then transport dry after 40 minutes and fully dry after 12 hours.

Remove the masking tape and the masking paper from the adjacent components or areas.

Close-up
Subtask 25-20-00-860-057-A
A.

AES

Close Access
(1)

If necessary, install the component in the aircraft (refer to the related AMM chapter).

(2)

Make sure that the work area is clean and clear of tool(s) and other items.

(3)

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

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** On A/C ALL
Task 25-20-00-340-003-A
Repair/Replacement of Decor Foil
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
2
BRUSH - NON METALLIC

No specific

CLOTH-EMERY (GRADE 320 - 400)

No specific
No specific
No specific

1
2
2

ELECTRIC IRON
GLOVES - COTTON, LINT-FREE, CLEAN
GLOVES - INSULATED

No specific

HOT AIR BLOWER MAX OPERATING 370 DEG C (700 DEG F)

No specific
No specific

1
1

MARKER - CHALK, STICK


NEEDLE

No specific
No specific
No specific

2
1
1

ROLLER - RUBBER
SCRAPER - NON METALLIC
SYRINGE

No specific

VACUUM EQUIPMENT 0 TO 0.4 BAR (6 PSI)

No specific

WATER - SOAPY SOLUTION

B.

DESIGNATION

Consumable Materials

REFERENCE
Material No: 05-074

Material No: 19-003


No specific
No specific

DESIGNATION
SPECIAL MATERIALS
DECORFOIL
BONDING AND ADHESIVE COMPOUNDS
EPOXY ADHESIVE
BONDING AND ADHESIVE COMPOUNDS
SOLVENT BASED NITRILE RUBBER ADHESIVE
BONDING AND ADHESIVE COMPOUNDS
SOLVENT BASED NITRILE RUBBER ADHESIVE
BONDING AND ADHESIVE COMPOUNDS
FABRIC TAPE PRESSURE SENSITIVE
BONDING AND ADHESIVE COMPOUNDS
REACTION ADHESIVE,CYANOACRYLATE BASED
CLEANING AGENTS
METHYL-ETHYL-KETONE
CLEANING AGENTS
ISOPROPYL ALCOHOL
LINT-FREE COTTON CLOTH
08-617 - EC-1357
BOSCODUR

No specific

BOSTIK 7132R

Material No: 08-001


Material No: 08-006A
Material No: 08-006B
Material No: 08-038
Material No: 08-125
Material No: 11-003
Material No: 11-010

AES

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C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

3.

Job Set-up
Subtask 25-20-00-860-050-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-20-00-010-050-A
B.

Get Access
(1)

4.

If necessary, remove the component from the aircraft (refer to the related chapter of the Aircraft
Maintenance Manual).

Procedure
Subtask 25-20-00-340-050-A
A.

Removal of Air Bubbles under the Decor Foil


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(1)

Examine the decor foil and use a MARKER - CHALK, STICK to put circular marks around the bubbles
(repair area).

(2)

Use a NEEDLE to make holes in the bubbles and remove the air.

(3)

Wait some minutes until the decor foil has its initial shape.

(4)

Use a SYRINGE and fill the repair area with:


. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-125)
or
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-001)
or
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-006A)
Start at the center of the repair area.

(5)

If necessary, also apply adhesive into holes around the repair area.

(6)

Let the adhesive cure for approximately 20 seconds.

(7)

Carefully apply pressure to the decor foil with a LINT-FREE COTTON CLOTH (Material No: 19-003) .
Start at the center of the repair area.

(8)

Let the air and the unwanted adhesive flow out of the hole(s).

(9)

Immediately remove the unwanted adhesive with a SCRAPER - NON METALLIC.

(10) If necessary, remove the unwanted cured adhesive:

AES

(a)

Put a tape BONDING AND ADHESIVE COMPOUNDS (Material No: 08-038) on the repair
area.

(b)

Make the tape moist with a WATER - SOAPY SOLUTION.

(c)

Remove the tape after 4-6 hours.

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(d)

Remove the unwanted adhesive with a moist LINT-FREE COTTON CLOTH (Material No:
19-003) .

(11) Make the surface smooth with a ROLLER - RUBBER. Start at the center of the repair area.
(12) Clean the component with CLEANING AGENTS (Material No: 11-010) and a LINT-FREE COTTON
CLOTH (Material No: 19-003) .
Subtask 25-20-00-340-051-A
B.

Replacement of Decor Foil Attached with Heat Activated Adhesive


WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY
WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
(1)

Make sure that the ambient temperature is between 20 deg.C (68.00 deg.F) and 30 deg.C (86.00 deg.F)
at a relative humidity of 35-75%.

(2)

Remove the damaged decor foil:


WARNING : THE AIRFLOW CAN BE HOT.
- HOT AIR CAN CAUSE BURNS.

(3)

(a)

Put on GLOVES - INSULATED to do the procedure.

(b)

Increase the temperature at the edge of the decor foil with a HOT AIR BLOWER MAX
OPERATING 370 DEG C (700 DEG F) to a maximum of 100 deg.C (212.00 deg.F). Apply the
hot air until you can lift the edge of the decor foil.

(c)

Slowly pull the decor foil from the component in approximately 150 mm (5.9055 in.) wide strips
while you apply the hot air with a maximum of 100 deg.C (212.00 deg.F).

(d)

Remove the unwanted adhesive with a CLOTH-EMERY (GRADE 320 - 400).

(e)

Clean the repair area with CLEANING AGENTS (Material No: 11-010) and a LINT-FREE
COTTON CLOTH (Material No: 19-003) .

Install the new decor foil:


(a)

AES

Install the decor foil with BONDING AND ADHESIVE COMPOUNDS (Material No: 08-006A) ,
BONDING AND ADHESIVE COMPOUNDS (Material No: 08-006B) or BONDING AND
ADHESIVE COMPOUNDS (Material No: 08-125) :
1

Put on GLOVES - COTTON, LINT-FREE, CLEAN to do the procedure.

Mix 2 parts of
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-006A)
or
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-006B)
or
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-125)
and 1 part of CLEANING AGENTS (Material No: 11-003) .

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3

Apply the adhesive to the repair area and to the decor foil with a BRUSH - NON
METALLIC.

Let the adhesive become dry for a minimum of 12 hours at room temperature, or for 45
minutes at 70 DEG.C (158.00 DEG.F).

Cut the SPECIAL MATERIALS (Material No: 05-074) to the correct dimensions.

Put the decor foil in position on the repair area.

Bond the decor foil to the repair area with a VACUUM EQUIPMENT 0 TO 0.4 BAR (6
PSI) at a temperature of 90 DEG.C (194.00 DEG.F) and a pressure of 0.4 bar (5.8015 psi)
for 5 minutes.

Let the temperature decrease to approximately 40 DEG.C (104.00 DEG.F).

Remove the vacuum equipment.


NOTE :

(b)

If you apply the decor foil to small areas, you can use an ELECTRIC IRON. A
temperature of 90 DEG.C (194.00 DEG.F) and moderate hand pressure are
sufficient.

Install the new decor foil with BOSTIK 7132R:


1

Put on GLOVES - COTTON, LINT-FREE, CLEAN to do the procedure.

Mix 16 parts of BOSTIK 7132R and 1 part of BOSCODUR.

Apply the adhesive to the repair area and to the decor foil with a BRUSH - NON
METALLIC.
NOTE :

The maximum potlife of the mixture is 2 hours.

Let the adhesive become dry for 15 minutes at room temperature.

Cut the SPECIAL MATERIALS (Material No: 05-074) to the correct dimensions.

Put the decor foil in position on the repair area.

Bond the decor foil to the repair area with a VACUUM EQUIPMENT 0 TO 0.4 BAR (6
PSI) at a temperature of 80 deg.C (176.00 deg.F) and a pressure of 0.4 bar (5.8015 psi) for
5 minutes.

Remove the vacuum equipment.

Subtask 25-20-00-340-052-A
C.

Replacement of Decor Foil Attached with Pressure Sensitive Adhesive


WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY
WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

AES

25-20-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
(1)

Make sure that the ambient temperature is between 20 deg.C (68.00 deg.F) and 30 deg.C (86.00 deg.F)
at a relative humidity of 35-75%.

(2)

Remove the damaged decor foil:


WARNING : THE AIRFLOW CAN BE HOT.
- HOT AIR CAN CAUSE BURNS.

(3)

5.

(a)

Put on GLOVES - INSULATED to do the procedure.

(b)

Increase the temperature at the edge of the decor foil with a HOT AIR BLOWER MAX
OPERATING 370 DEG C (700 DEG F) to a maximum of 100 deg.C (212.00 deg.F). Apply the
hot air until you can lift the edge of the decor foil.

(c)

Slowly pull the decor foil from the component in approximately 150 mm (5.9055 in.) wide strips
while you apply the hot air with a maximum temperature of 100 deg.C (212.00 deg.F).

(d)

Remove the unwanted adhesive with a CLOTH-EMERY (GRADE 320 - 400).

(e)

Clean the repair area with CLEANING AGENTS (Material No: 11-010) and a LINT-FREE
COTTON CLOTH (Material No: 19-003) .

Install the new decor foil:


(a)

Put on GLOVES - COTTON, LINT-FREE, CLEAN to do the procedure.

(b)

Apply
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-006A)
or
. 08-617 - EC-1357
to the repair area with a BRUSH - NON METALLIC.

(c)

Cut the SPECIAL MATERIALS (Material No: 05-074) to the correct dimensions.

(d)

Remove the protective layer from the decor foil and put the decor foil in position on the repair
area.

(e)

Push the decor foil on the repair area with a ROLLER - RUBBER to prevent formation of wrinkles
or air bubbles. Start at the center of the repair area.

Close-up
Subtask 25-20-00-410-050-A
A.

Close Access
(1)

If necessary, install the component in the aircraft (refer to the related chapter of the Aircraft
Maintenance Manual).

Subtask 25-20-00-860-051-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-20-00 PB801

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-20-00-340-004-A
Repair of the Vacuum-Cleaner Outlet Door
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Consumable Materials

REFERENCE
Material No: 08-010A

Material No: 19-003


No specific

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
EPOXY RESIN AND HARDENER ADHESIVE
CLEANING AGENTS
METHYL-ETHYL-KETONE
LINT-FREE COTTON CLOTH
Abrasive paper, 180 grade

No specific

Abrasive paper, 240 grade

Material No: 11-003

B.

Referenced Information

REFERENCE
24-42-00-862-001-A

DESIGNATION
De-energize the Ground Service Network Supplied from the External Power

25-23-45-000-002-A

Removal of the Door Frame Linings at the Right FWD Passenger/Crew Door

25-23-45-000-003-A

Removal of the Door Frame Linings at the Left AFT Passenger/Crew Door

25-23-45-000-004-A

Removal of the Door Frame Linings at the Right AFT Passenger/Crew Door

25-23-45-000-005-A

Removal of the Door Frame Linings at the Left FWD Passenger/Crew Door

25-23-45-400-005-A

Installation of the Door Frame Linings at the Right AFT Passenger/Crew Door

25-23-45-400-006-A

Installation of the Door Frame Linings at the Left FWD Passenger/Crew Door

25-23-45-400-007-A

Installation of the Door Frame Linings at the Right FWD Passenger/Crew Door

25-23-45-400-008-A

Installation of the Door Frame Linings at the Left AFT Passenger/Crew Door

3.

Job Set-up
Subtask 25-20-00-860-052-A
A.

Get Access
(1)

4.

Remove the damaged door frame lining(s):


. (Ref. TASK 25-23-45-000-002-A)
. (Ref. TASK 25-23-45-000-005-A)
. (Ref. TASK 25-23-45-000-004-A)
. (Ref. TASK 25-23-45-000-003-A)

Procedure
Subtask 25-20-00-340-058-A
A.

Repair of the Vacuum-Cleaner Outlet Door


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.

AES

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IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(1)

5.

Make the bonding areas on the doorframe lining and on the flap rough (only make the resin layer rough,
not the fabric):
(a)

Make the bonding areas rough with Abrasive paper, 240 grade.

(b)

Make the bonding areas rough with Abrasive paper, 180 grade.

(2)

Clean the bonding areas with CLEANING AGENTS (Material No: 11-003) and a LINT-FREE COTTON
CLOTH (Material No: 19-003) .

(3)

Bond the support to the flap with BONDING AND ADHESIVE COMPOUNDS (Material No: 08-010A)
.

(4)

Let the adhesive cure. Obey the manufacturers instructions.

(5)

Bond the support to the door frame lining with BONDING AND ADHESIVE COMPOUNDS (Material
No: 08-010A) .

(6)

Let the adhesive cure. Obey the manufacturers instructions.

Close-up
Subtask 25-20-00-860-053-A
A.

Close Access
(1)

AES

Install the door frame lining(s):


. (Ref. TASK 25-23-45-400-007-A)
. (Ref. TASK 25-23-45-400-006-A)
. (Ref. TASK 25-23-45-400-005-A)
. (Ref. TASK 25-23-45-400-008-A) (Ref. TASK 24-42-00-862-001-A).

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-20-00-340-005-A
Repair of Sidewall Linings and Ceiling Panels
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
PAPER - ABRASIVE (GRADE 200)

No specific

PAPER - MASKING

No specific
No specific

1
1

SPATULA - NON METALLIC


SYRINGE

B.

Consumable Materials

REFERENCE
Material No: 05-050
Material No: 08-008
Material No: 08-017A
Material No: 08-074
Material No: 08-115
Material No: 08-116
Material No: 11-003
Material No: 19-003
Material No: 20-032

C.

DESIGNATION
SPECIAL MATERIALS
GLASSCLOTH
BONDING AND ADHESIVE COMPOUNDS
POLYESTER FILLER
BONDING AND ADHESIVE COMPOUNDS
ADHESIVE STRUCTURAL FLEXIBLE
BONDING AND ADHESIVE COMPOUNDS
MASKING TAPE
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
LAMINATING RESIN AMBIENT TEMPERATURE
CLEANING AGENTS
METHYL-ETHYL-KETONE
LINT-FREE COTTON CLOTH
REPAIR MATERIALS FOR COMPOSITE STRUCTURE
RESIN (EPOXY)

Referenced Information

REFERENCE
24-42-00-862-001-A

DESIGNATION
De-energize the Ground Service Network Supplied from the External Power

25-20-00-340-003-A

Repair/Replacement of Decor Foil

25-20-00-370-006-A

Repair of the Paint Coat on Components

(Ref. Fig. 25-20-00-991-01200-A - Type 2 Damage)


(Ref. Fig. 25-20-00-991-01300-A - Type 3 Damage)
(Ref. Fig. 25-20-00-991-01400-A - Type 4 Damage)

AES

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AIRCRAFT MAINTENANCE MANUAL
3.

Job Set-up
Subtask 25-20-00-860-054-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

Procedure
Subtask 25-20-00-210-050-A
A.

Identification of the Damage Limits


(1)

Damage type 1 (minor damage without crack in the surface):


. The minimum allowed distance between the damage and the edge of the component is 50.80 mm
(2.0 in.).
. The minimum allowed distance between the damage and the brackets is 101.60 mm (4.0 in.).
. The maximum allowed diameter of the damaged area is 10.16 mm (0.4 in.).
. The maximum allowed number of defects on the panel is 10.
. The maximum allowed number of defects in an area of 103.22 cm sq. (16.0 in. sq.) is 5.
. The minimum allowed distance between the defects is 20.32 mm (0.8 in.).

(2)

Damage type 2 (crack in the surface):


. The minimum allowed distance between the damage and the edge of the component is 50.80 mm
(2.0 in.).
. The minimum allowed distance between the damage and the brackets is 101.60 mm (4.0 in.).
. The maximum allowed length of the crack is 30.48 mm (1.2 in.).
. The maximum allowed number of defects on the panel is 2.
. The minimum allowed distance between the defects is 20.32 mm (0.8 in.).

(3)

Damage type 3 (single-sided surface breakthrough with honeycomb damage):


. The minimum allowed distance between the damage and the edge of the component is 50.80 mm
(2.0 in.).
. The minimum allowed distance between the damage and the brackets is 101.60 mm (4.0 in.).
. The maximum allowed diameter of the damaged area is 30.48 mm (1.2 in.).
. The maximum allowed number of defects on the panel is 2.
. The minimum allowed distance between the defects is 60.96 mm (2.4 in.).

(4)

Damage type 4 (single or double-sided surface breakthrough with honeycomb damage):


. The minimum allowed distance between the damage and the edge of the component is 50.80 mm
(2.0 in.).
. The minimum allowed distance between the damage and the brackets is 101.60 mm (4.0 in.).
. The maximum allowed diameter of the damaged area is 101.60 mm (4.0 in.).
. The maximum allowed number of defects on the panel is 1.

Subtask 25-20-00-010-051-A
B.

Preparation
(1)

If necessary, remove the damaged lining(s).


(a)

Refer to the applicable AMM procedure.

Subtask 25-20-00-340-059-A
C.

Repair of Sidewall Linings and Ceiling Panels


WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY
WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.

AES

25-20-00 PB801

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DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
(1)

Repair the damage type 1:


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.

(2)

(a)

Apply PAPER - MASKING and BONDING AND ADHESIVE COMPOUNDS (Material No:
08-074) around the area that you want to repair.

(b)

Carefully remove the decor layer from the damaged area:


. Remove the foil (Ref. TASK 25-20-00-340-003-A).
. Remove the paint (Ref. TASK 25-20-00-370-006-A).

(c)

Clean the damaged area with CLEANING AGENTS (Material No: 11-003) and LINT-FREE
COTTON CLOTH (Material No: 19-003) .

(d)

Use a SPATULA - NON METALLIC and apply BONDING AND ADHESIVE COMPOUNDS
(Material No: 08-008) to the surface of the repair area.

(e)

Let the filler cure.

(f)

Make the repair area smooth with a PAPER - ABRASIVE (GRADE 200).

(g)

Clean the surface with CLEANING AGENTS (Material No: 11-003) and LINT-FREE COTTON
CLOTH (Material No: 19-003) .

(h)

Apply the decor layer on the repaired area:


. Apply the foil (Ref. TASK 25-20-00-340-003-A).
. Apply the paint (Ref. TASK 25-20-00-370-006-A).

Repair the damage type 2:


(Ref. Fig. 25-20-00-991-01200-A - Type 2 Damage)
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.

AES

(a)

Apply PAPER - MASKING and BONDING AND ADHESIVE COMPOUNDS (Material No:
08-074) around the area that you want to repair.

(b)

Carefully remove the decor layer from the damaged area:


. Remove the foil (Ref. TASK 25-20-00-340-003-A).
. Remove the paint (Ref. TASK 25-20-00-370-006-A).

(c)

Clean the damaged area with CLEANING AGENTS (Material No: 11-003) and LINT-FREE
COTTON CLOTH (Material No: 19-003) .

(d)

Stop-drill the ends of the crack.

(e)

Fill a SYRINGE with REPAIR MATERIALS FOR COMPOSITE STRUCTURE (Material No:
20-032) .

(f)

Slowly put the resin (2) with the syringe through the crack into the honeycomb core.

(g)

Stop the syringe when the resin comes out of the crack.

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(h)

Remove the unwanted resin with CLEANING AGENTS (Material No: 11-003) and LINT-FREE
COTTON CLOTH (Material No: 19-003) .

(i)

Let the resin cure.

(j)

Make the repair area smooth with a PAPER - ABRASIVE (GRADE 200).

(k)

Clean the surface with CLEANING AGENTS (Material No: 11-003) and LINT-FREE COTTON
CLOTH (Material No: 19-003) .

(l)

Use a SPATULA - NON METALLIC and apply BONDING AND ADHESIVE COMPOUNDS
(Material No: 08-008) (1) to the surface of the repair area.

(m) Let the filler cure.

(3)

(n)

Make the repair area smooth with a PAPER - ABRASIVE (GRADE 200).

(o)

Clean the surface with CLEANING AGENTS (Material No: 11-003) and LINT-FREE COTTON
CLOTH (Material No: 19-003) .

(p)

Apply the decor layer on the repaired area:


. Apply the foil (Ref. TASK 25-20-00-340-003-A).
. Apply the paint (Ref. TASK 25-20-00-370-006-A).

Repair the damage type 3:


(Ref. Fig. 25-20-00-991-01300-A - Type 3 Damage)
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(a)

Apply PAPER - MASKING and BONDING AND ADHESIVE COMPOUNDS (Material No:
08-074) around the area that you want to repair.

(b)

Carefully remove the decor layer from the damaged area:


. Remove the foil (Ref. TASK 25-20-00-340-003-A).
. Remove the paint (Ref. TASK 25-20-00-370-006-A).

(c)

Clean the damaged area with CLEANING AGENTS (Material No: 11-003) and LINT-FREE
COTTON CLOTH (Material No: 19-003) .

(d)

Cut out the prepreg layer to up to 10.16 mm (0.4 in.) over the edge of the damaged area.

(e)

Cut out the damaged honeycomb core.

(f)

Clean the surface with CLEANING AGENTS (Material No: 11-003) and LINT-FREE COTTON
CLOTH (Material No: 19-003) .

(g)

Fill the gap of the removed honeycomb core with BONDING AND ADHESIVE COMPOUNDS
(Material No: 08-115) (2).

(h)

Let the filler cure.

(i)

Make the repair area smooth with a PAPER - ABRASIVE (GRADE 200).

(j)

Clean the surface with CLEANING AGENTS (Material No: 11-003) and LINT-FREE COTTON
CLOTH (Material No: 19-003) .

(k)

Apply a new top layer (1) on the repaired area:


NOTE :

AES

The overlap of the new layer can be up to 25.40 mm (1.0 in.).

25-20-00 PB801

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NOTE :

(l)

The minimum thickness of the new top layer is the thickness of the top layer which is
used for this component.

Apply an aluminum or prepreg top layer with BONDING AND ADHESIVE COMPOUNDS
(Material No: 08-017A)
or

Apply SPECIAL MATERIALS (Material No: 05-050) with BONDING AND ADHESIVE
COMPOUNDS (Material No: 08-116) .

Let the core filler and the adhesive cure.

(m) Make the repair area smooth with a PAPER - ABRASIVE (GRADE 200).

(4)

(n)

Clean the surface with CLEANING AGENTS (Material No: 11-003) and LINT-FREE COTTON
CLOTH (Material No: 19-003) .

(o)

Use a SPATULA - NON METALLIC and apply BONDING AND ADHESIVE COMPOUNDS
(Material No: 08-008) to the surface of the repair area.

(p)

Let the filler cure.

(q)

Make the repair area smooth with a PAPER - ABRASIVE (GRADE 200).

(r)

Clean the surface with CLEANING AGENTS (Material No: 11-003) and LINT-FREE COTTON
CLOTH (Material No: 19-003) .

(s)

Apply the decor layer on the repaired area:


. Apply the foil (Ref. TASK 25-20-00-340-003-A).
. Apply the paint (Ref. TASK 25-20-00-370-006-A).

Repair the damage type 4:


(Ref. Fig. 25-20-00-991-01400-A - Type 4 Damage)
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.

AES

(a)

Apply PAPER - MASKING and BONDING AND ADHESIVE COMPOUNDS (Material No:
08-074) around the area that you want to repair.

(b)

Carefully remove the decor layer from the damaged area:


. Remove the foil (Ref. TASK 25-20-00-340-003-A).
. Remove the paint (Ref. TASK 25-20-00-370-006-A).

(c)

Clean the damaged area with CLEANING AGENTS (Material No: 11-003) and LINT-FREE
COTTON CLOTH (Material No: 19-003) .

(d)

Cut out the prepreg layer:


. On the front side of the panel over the edge of the damaged area
. On the backside of the panel up to 25.40 mm (1.0 in.) over the edge of the damaged area.

(e)

Cut out the damaged honeycomb core up to 25.40 mm (1.0 in.) over the edge of the damaged
area.

(f)

Clean the surface with CLEANING AGENTS (Material No: 11-003) and a LINT-FREE COTTON
CLOTH (Material No: 19-003) .

25-20-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
(g)

Apply a new top layer (1) on the front side of the repaired area:
NOTE :

The minimum thickness of the new top layer is the thickness of the top layer which is
used for this component.

Apply an aluminum or prepreg top layer to the gap with BONDING AND ADHESIVE
COMPOUNDS (Material No: 08-017A) .
or

Apply SPECIAL MATERIALS (Material No: 05-050) with BONDING AND ADHESIVE
COMPOUNDS (Material No: 08-116) to the gap.

(h)

Fill the gap of the removed honeycomb core with BONDING AND ADHESIVE COMPOUNDS
(Material No: 08-115) (2).

(i)

Apply a new top layer (1) on the back side of the repaired area:
NOTE :

The overlap of the new layer can be up to 25.40 mm (1.0 in.).

NOTE :

The minimum thickness of the new top layer is the thickness of the top layer which is
used for this component.

Apply an aluminum or prepreg top layer with BONDING AND ADHESIVE COMPOUNDS
(Material No: 08-017A)
or

Apply SPECIAL MATERIALS (Material No: 05-050) with BONDING AND ADHESIVE
COMPOUNDS (Material No: 08-116) .

(j)

Let the core filler and the adhesive cure.

(k)

Clean the surfaces with CLEANING AGENTS (Material No: 11-003) and a LINT-FREE
COTTON CLOTH (Material No: 19-003) .

(l)

Use a SPATULA - NON METALLIC and apply BONDING AND ADHESIVE COMPOUNDS
(Material No: 08-008) (3) to the surface of the repair area.

(m) Let the filler cure.


(n)

Make the repair area smooth with a PAPER - ABRASIVE (GRADE 200).

(o)

Clean the surface with CLEANING AGENTS (Material No: 11-003) and LINT-FREE COTTON
CLOTH (Material No: 19-003) .

(p)

Apply the decor layer on the repaired area:


. Apply the foil (Ref. TASK 25-20-00-340-003-A).
. Apply the paint (Ref. TASK 25-20-00-370-006-A).

Subtask 25-20-00-410-052-A
D.

Put the aircraft back to its initial configuration.


(1)

If removed, install the repaired panel(s).


(a)

(2)

AES

Refer to the applicable AMM procedure.

Make sure that the work area is clean and clear of tool(s) and other items.

25-20-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
5.

Close-up
Subtask 25-20-00-860-055-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-20-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

N_MM_252000_8_DAM0_01_00

AES

FIGURE 25-20-00-991-01200-A SHEET 1


Type 2 Damage

25-20-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

10.16mm
(0.4in.)

10.16mm
(0.4in.)

10.16mm
(0.4in.)

DAMAGED AREA

10.16mm
(0.4in.)

SECTION

AA
EXAMPLE

10.16mm
(0.4in.)

10.16mm
(0.4in.)

25.40mm
(1.0in.)

25.40mm
(1.0in.)

1
2

N_MM_252000_8_DBM0_01_00

AES

FIGURE 25-20-00-991-01300-A SHEET 1


Type 3 Damage

25-20-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

25.40mm
(1.0in.)

25.40mm
(1.0in.)

25.40mm
(1.0in.)

DAMAGED AREA

25.40mm
(1.0in.)

SECTION

AA
EXAMPLE

25.40mm
(1.0in.)

25.40mm
(1.0in.)

N_MM_252000_8_DCM0_01_00

AES

FIGURE 25-20-00-991-01400-A SHEET 1


Type 4 Damage

25-20-00 PB801

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AIRCRAFT MAINTENANCE MANUAL

PASSENGER COMPARTMENT SEATS - DESCRIPTION AND


OPERATION
** On A/C ALL
1.

General
The passenger seats are located in the passenger compartment between FR21 thru FR66.

AES

25-21-00 PB001

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@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
2.

Component Location
A.

Seat Layout
** On A/C 005-099
(Ref. Fig. 25-21-00-12900-IY - Seat Layout Component Location - AES02/VX02 (Aerolineas de Columbia))

AES

25-21-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
3.

Description
A.

Passenger Seats
The passenger seats are installed on the seat tracks of the cabin floor structure. Quick release fittings at the
front and the rear legs hold the seats in position. Plastic covers are fitted into the seat tracks to cover the
exposed track sections.

** On A/C 005-099
B.

In-Seat Power-Supply System (ISPSS)


(Ref. Fig. 25-21-00-13100-E - PED Power Supply - Component Location)
The ISPSS supplies 110V AC/60 Hz to the electrical outlets of the passenger seats.
. You can connect Portable Electrical Devices (PED), such as portable computers or music players to these
electrical outlets.
. There is no electric power supply to the PED power outlet during take-off and landing.
. The flight crew or cabin crew can, at all times, remove the electric power supply from the electrical outlets
through a single override switch.

** On A/C ALL
C.

AES

Special Passenger Seats


The passenger seats installed in the emergency exit area are of special design. No other passenger seats are
permitted in this area.
For the seat pans:
. The maximum distance permitted between the seat pans is 1 in. (25.4 mm).
. The seat pan support has sufficient strength to prevent the hands or feet to move through or get caught.
For LH seats:
. The latch of the folding table turns only counterclockwise to the open position.
For RH seats:
. The latch of the folding table turns only clockwise to the open position.

25-21-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
4.

Power Supply
A.

AES

In-Seat PED-Power Supply


(Ref. Fig. 25-21-00-17600-D - PED Power Supply - Schematic)
Busbar 200XP supplies 115VAC, 400Hz to the interface connectors of the seats. Circuit breakers 50HP, 51HP
and 52HP protect the circuits.
Busbar 602PP supplies 28VDC to the master control unit (MCU) 55HP. Circuit breaker 53HP protects the
circuit.
The circuit breakers are located on Panel 2000VU.
The in-seat power-supply unit (ISPSU) supplies 110VAC/60Hz to each seat power outlet.

25-21-00 PB001

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** On A/C ALL
5.

Component Description
A.

Passenger Seats
** On A/C 003-004
(Ref. Fig. 25-21-00-15400-A - Economy-Class Seats - Example)
** On A/C 005-099
(Ref. Fig. 25-21-00-15400-AV - Seat Description - Tourist Class - Example)
(Ref. Fig. 25-21-00-15300-BK - Seat Description - Business Class - Example)
** On A/C ALL
(1) The passenger seats have:
. A framework
. Upholstered seat pans
. Upholstered backrest assemblies
. Armrest assemblies
. Seatbelts
. Folding tables
. Pockets.
There are different passenger seats available.
(a) Seat Framework
The seat framework holds the upholstered seat pans, backrests and the armrests.
A baggage bar is fitted to the front framework legs. This prevents forward movement of the baggage,
which is kept below the seats. A stowage for life vests is found below each seat.
(b) Seat Pan
The seat pans are installed to the seat framework. They are upholstered and not foldable or adjustable.
(c) Backrest Assembly
The upholstered backrest assembly of each seat can be adjusted to the sleeping position or to the fully
upright position.
(d) Armrest Assembly
The upholstered armrest assemblies have a hydraulic recline button control and an ashtray. You can
fold the inner armrests between the backrests.
If installed, the entertainment control is in the center armrest (Ref. 23-33-00).
(e) Seat Belt Assembly
Each seat has a seat belt assembly. The seat belt assembly is attached to the seat framework and has
a buckle to lock and adjust the seat belt length.
(f) Folding Table Assembly
The folding table assembly folds into a recess in the backrest for stowage. It has movable arms which
are attached on the seat frame.
Some seat units have an in-armrest table assembly. If the in-armrest table assembly is not in use, keep
it inside the armrest under the upholstered arm cap. The in-armrest table is attached to the armrest
structure.
(g) Literature Pocket
Each seat backrest has a literature pocket. Each literature pocket contains an air-sickness bag and a
safety instruction card.

AES

25-21-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
6.

Operation/Control and Indicating


(Ref. Fig. 25-21-00-17600-D - PED Power Supply - Schematic)
The PED power system starts to operate as soon as the busbar 200XP is supplied with 115V AC.
The master control unit 55HP controls the power supply to the related seat group.
A green LED installed on each power outlet of the related passenger seats indicates that PED power is available.
It is possible to switch off the PED power at any time with the PED power switch installed in the forward cabin
area.
The LED installed on each power outlet of the related passenger seats changes from green to red to indicate that no
PED power is available.
An additional indication light is installed at the aisle side of each seat group to indicate that a passenger uses the
PED power supply.

AES

25-21-00 PB001

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5900MM

5901MM

5902MM

5903MM

5750MM

5751MM

5762MM

5763MM

5752MM

5753MM

5758MM

5759MM

5761MM

5760MM

ZONE 230

** On A/C 005-099

5765MM

ZONE 250

5764MM

ZONE 240

5755MM

5754MM

5756MM

5757MM

N_MM_252100_0_EZF0_01_00

AES

FIGURE 25-21-00-12900-IY SHEET 1


Seat Layout Component Location - AES02/VX02
(Aerolineas de Columbia)

25-21-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
FR44
SEAT
INTERFACE
CONNECTOR
Z210
Z220
Z230

A
MCU

2000VU

FR33

FR28

PED
POWER
SWITCH
(ON/OFF)

SEAT
INTERFACE
CONNECTOR

FR1

MCU
55HP
(REF 252134)
COVER
N_MM_252100_0_VHH0_01_00

AES

FIGURE 25-21-00-13100-E SHEET 1


PED Power Supply - Component Location

25-21-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

HEADREST
ASSEMBLY

EXAMPLE
BACKREST ASSEMBLY
FOODTRAY
ASSEMBLY

SEAT CONTROL
ASSEMBLY
ASHTRAY
PCU
SEAT BELT

BOTTOM
CUSHION

CENTER
CONSOLE
ASSEMBLY

A
B

ENDBAY
ASSEMBLY

SEAT ELECTRONIC
BOX (SEB)
REF 233300

BAGGAGE
BAR

C
SEAT
FRAME
ASSEMBLY

LIFEVEST POUCH
(LOCATED UNDER SEATPAN)

N_MM_252100_0_EZGA_01_00

AES

FIGURE 25-21-00-15300-BK SHEET 1


Seat Description - Business Class - Example

25-21-00 PB001

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** On A/C 005-099

FRONT TRACK
FITTING

LOCK SCREW
UNLOCKED
AFT
TRACK FITTING
TRACK LOCK

ANTI RATTLE NUT


LOCKED

STUD

SEAT TRACK

SEAT ELECTRONIC
BOX (SEB)
(SEE 233300)

PED POWER
SUPPLY UNIT
(SEE 252142)
N_MM_252100_0_EZGA_02_00

AES

FIGURE 25-21-00-15300-BK SHEET 2


Seat Description - Business Class - Example

25-21-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004

TOURIST CLASS SEATS


EXAMPLE
HEADREST

BACKREST

SEAT BELT

FIXED
ARMREST
BACKREST CONTROL
BUTTON

FOLDING TABLE

FOLDING
ARMREST

ARMREST
LIFE VEST
POUCH

BAGGAGE BAR

SEAT FRAME

A
D
G
H
K
N

B
E
F
J
L
P

N_MM_252100_0_AGNA_01_00

AES

FIGURE 25-21-00-15400-A SHEET 1


Economy-Class Seats - Example

25-21-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004

A
EXAMPLE

ANTI RATTLE NUT

EXAMPLE

STUD

TRACK LOCK
TRACK FITTING

SEAT TRACK

SEAT TRACK

COVER

C
EXAMPLE

STOP WASHER

N_MM_252100_0_AGNA_02_00

AES

FIGURE 25-21-00-15400-A SHEET 2


Economy-Class Seats - Example

25-21-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004

EXAMPLE

EXAMPLE

TRACK LOCK

ANTI RATTLE NUT

TRACK FITTING

STUD

COVER

COVER

SEAT TRACK

SEAT TRACK

F
G

EXAMPLE

EXAMPLE
TRACK LOCK
TRACK FITTING
ANTI RATTLE NUT
STUD

COVER

SEAT TRACK
COVER
SEAT TRACK
N_MM_252100_0_AGNA_03_00

AES

FIGURE 25-21-00-15400-A SHEET 3


Economy-Class Seats - Example

25-21-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004

H
EXAMPLE

ANTI RATTLE NUT


STUD

SEAT
TRACK
COVER

J
EXAMPLE

TRACK LOCK
LOCKING SPRING
PLUNGER
TRACK FITTING

COVER

SEAT TRACK
N_MM_252100_0_AGNA_04_00

AES

FIGURE 25-21-00-15400-A SHEET 4


Economy-Class Seats - Example

25-21-00 PB001

Page 14
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004

K
EXAMPLE

STUD
ANTI RATTLE NUT
STUD

COVER

SEAT TRACK

L
EXAMPLE

LOCK BOLT
TRACK FITTING
UNLOCKED
TRACK LOCK
LOCKED

SEAT TRACK

N_MM_252100_0_AGNA_05_00

AES

FIGURE 25-21-00-15400-A SHEET 5


Economy-Class Seats - Example

25-21-00 PB001

Page 15
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004

N
EXAMPLE

SEAT TRACK

ANTI RATTLE NUT

STUD

COVER

EXAMPLE

TRACK LOCK
SEAT FRAME

TRACK FITTING

Q
LOCKING DEVICE OPEN

LOCK
TRACK
FITTING

COVER

SEAT TRACK

N_MM_252100_0_AGNA_06_00

AES

FIGURE 25-21-00-15400-A SHEET 6


Economy-Class Seats - Example

25-21-00 PB001

Page 16
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

HEADREST
WINGS

BACKREST

EXAMPLE

SEAT BELT

ARMREST

FOOD TRAY

SEAT CUSHION

LIFE VEST
POUCH

BAGGAGE BAR

FRAME WORK
SEAT ELECTRONIC
BOX (SEB)
REF 233300

PCU (PASSENGER
CONTROL UNIT)

A
RECLINE
CONTROL

N_MM_252100_0_EZHA_01_00

AES

FIGURE 25-21-00-15400-AV SHEET 1


Seat Description - Tourist Class - Example

25-21-00 PB001

Page 17
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

A
EXAMPLE

ANTI RATTLE
NUT
STUD

COVER

SEAT TRACK

B
EXAMPLE
LOCK NUT
UNLOCKED

AFT
TRACK FITTING
TRACK LOCK

LOCKED

SEAT TRACK

N_MM_252100_0_EZHA_02_00

AES

FIGURE 25-21-00-15400-AV SHEET 2


Seat Description - Tourist Class - Example

25-21-00 PB001

Page 18
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

200XP
SHED BUS
115VAC
400HZ

602PP
SHED BUS
28VDC

50HP

115VAC
PHASE A INPUT

51HP

115VAC
PHASE B INPUT

52HP

115VAC
PHASE C INPUT

28VDC INPUT

53HP

AC GROUND
2000VU
CIRCUIT BREAKER BOX

CHASSIS GROUND

ON

PED ACTIVE
PED POWER
DISABLE

56HP

PED POWER
DISABLE

MH
PED POWER
DISABLE

MK
RR
70VU 18LP
ANNUNCIATOR
LIGHT TEST

1805VD
187VU

WR

PED POWER
DISABLE

PAX
PERSONAL
ELECTRICAL
SUPPLY

19WR CABIN
PRESSURE
OFF

103VU

115VAC A
115VAC B
115VAC C

LU

MR

NEUTRAL
DATA OUT
90VU 22CV
SFFC NO 2

54HP
56VU COCKPIT

MR

115VAC A
115VAC B
115VAC C

MR

NEUTRAL
DATA OUT
90VU 21CV
SFFC NO 1
LY

5LY

MR

115VAC A
115VAC B
115VAC C

MR

NEUTRAL
DATA OUT
55HP MASTER
CONTROL UNIT
N_MM_252100_0_ACAA_01_00

AES

FIGURE 25-21-00-17600-D SHEET 1


PED Power Supply - Schematic

25-21-00 PB001

Page 19
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

ISPSU

MR
TO A/C
INTERFACE

115VAC 400HZ
IN SEAT POWER
SUPPLY UNIT

OUTLET
UNIT

110VAC
60HZ

SEAT ASSEMBLY

NOTE:
1

MK = 233300
MH = 233600
RR = 233700
MR = 252100
LU = 333400
LY = 333700
WR = 352300

PASSENGER MUSIC ENTERTAINMENT


PASSENGER VIDEO ENTERTAINMENT
PASSENGER AM/FM RADIO SYSTEM FACILITY
PASSENGER COMPARTMENT SEAT
FWDAFT CARGO COMPARTMENT LIGHTING
LOGO LIGHTS
CONTROL AND INDICATING
N_MM_252100_0_ACAA_02_00

AES

FIGURE 25-21-00-17600-D SHEET 2


PED Power Supply - Schematic

25-21-00 PB001

Page 20
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

PASSENGER COMPARTMENT SEATS - ADJUSTMENT/TEST


** On A/C 005-099
Task 25-21-00-710-002-A
Operational Test of the In-Seat Power-Supply System (PED Power Supply)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
Z289H0010110
B.

QTY
DESIGNATION
1
MULTIMETER - STANDARD
1
LOAD UNIT-MOBILE,SEAT

Referenced Information

REFERENCE
24-41-00-861-002-A

DESIGNATION
Energize the Aircraft Electrical Circuits from the External Power

24-41-00-861-002-A-01

Energize the Aircraft Electrical Circuits from the APU

24-41-00-861-002-A-02

Energize the Aircraft Electrical Circuits from Engine 1(2)

24-41-00-862-002-A

De-energize the Aircraft Electrical Circuits Supplied from the External Power

24-41-00-862-002-A-01

De-energize the Aircraft Electrical Circuits Supplied from the APU

24-41-00-862-002-A-02

De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2)

3.

Job Set-up
Subtask 25-21-00-861-053-A
A.

4.

Energize the aircraft electrical circuits


(Ref. TASK 24-41-00-861-002-A) or (Ref. TASK 24-41-00-861-002-A-01) or (Ref. TASK 24-41-00-861-002A-02).

Procedure
Subtask 25-21-00-710-053-H
A.

Operational Test of the PED Power Supply:


(1)

In the FWD cabin area:


. Make sure that the PED power ON/OFF switch is in the OFF position.

(2)

Connect a MULTIMETER - STANDARD with an applicable interface cable or a LOAD UNITMOBILE,SEAT (Z289H0010110) to the PED power outlet unit.

(3)

On the related passenger seat:


. Make sure that the connector of the test equipment is fully inserted, if not the power outlet will not
operate.
NOTE :

AES

The red LED (if installed) of the seat power outlet is on, the multimeter shows 0 VAC.

25-21-00 PB501

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(4)

Do this test:

ACTION
1.In the FWD cabin area:
. Set the PED power ON/OFF switch to the ON
position.
2.In the FWD cabin area:
. Set the PED power ON/OFF switch to the OFF
position.
(5)

5.

RESULT
the seat power outlet:
The green LED (if installed) comes on
The multimeter shows 110 +15-6VAC.
the seat power outlet:
The red LED (if installed) comes on.
The multimeter shows 0 VAC.

Disconnect the multimeter from the power outlet of the passenger seat.
NOTE :

(6)

At
.
.
At
.
.

The red LED (if installed) of the power outlet stays on until the aircraft electrical network is deenergized.

Make sure that the work area is clean and clear of tool(s) and other items.

Close-up
Subtask 25-21-00-862-053-A
A.

AES

De-energize the aircraft electrical circuits


(Ref. TASK 24-41-00-862-002-A) or (Ref. TASK 24-41-00-862-002-A-01) or (Ref. TASK 24-41-00-862-002A-02).

25-21-00 PB501

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

PASSENGER COMPARTMENT SEATS - INSPECTION/CHECK


** On A/C ALL
Task 25-21-00-210-001-A
Detailed Inspection of Seat to Floor Attachment and General Visual Inspection of Seats Structure
1.

Reason for the Job


(Ref. MPD 25-21-00-01-)
DETAILED INSPECTION OF SEAT TO FLOOR ATTACHMENT AND GENERAL VISUAL INSPECTION OF
SEAT STRUCTURE

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

3.

Job Set-up
Subtask 25-21-00-861-050-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A)

Procedure
Subtask 25-21-00-210-050-A
A.

5.

Visual Inspection of the Passenger Seats


(1)

Make sure that the seat structure e.g. legs, beams, seat pan and backrest, as far as visible, are not
damaged or cracked.

(2)

Make sure that the seat attach fittings are in the correct condition. Make sure that the attach fittings
are not cracked or missing.

(3)

Make sure that the seat assembly is correctly installed on the aircraft structure.

Close-up
Subtask 25-21-00-210-051-A
A.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-21-00-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A)

25-21-00 PB601

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-21-00-210-002-A
Detailed Visual Inspection of Seat Belts Attachment, Seat Belts and Locks Check of Locks
1.

Reason for the Job


(Ref. MPD 25-21-00-02-)
DETAILED INSPECTION OF SEAT BELT ATTACHMENT, SEAT BELT AND LOCK. CHECK OF LOCK

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

3.

Job Set-up
Subtask 25-21-00-861-051-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A)

Procedure
Subtask 25-21-00-210-052-A
A.

5.

Visual Inspection/Check Passenger-Seats Seat Belts


(1)

Make sure that the seat belt attachments, the seat belts and the buckles are in the correct condition.

(2)

Make sure that the operation of the seat belt locking/unlocking system is correct.

Close-up
Subtask 25-21-00-210-053-A
A.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-21-00-862-051-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A)

25-21-00 PB601

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

MASTER CONTROL UNIT - SEAT POWER SUPPLY REMOVAL/INSTALLATION


** On A/C 005-099
Task 25-21-34-000-001-A
Removal of the Master Control Unit (MCU)
FIN 55HP
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific
B.

QTY
DESIGNATION
AR CAP - BLANKING
AR SAFETY CLIP - CIRCUIT BREAKER

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-21-34-991-00100-E - Master Control Unit (MCU))


3.

Job Set-up
Subtask 25-21-34-861-050-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-21-34-865-056-A
B.

Open, safety and tag this(these) circuit breaker(s):

PANEL
** On A/C 005-005

DESIGNATION

FIN

LOCATION

2000VU
** On A/C 005-099

PED

53HP

B03

2000VU
2000VU
2000VU

PED
PED
PED

50HP
51HP
52HP

B06
B05
B04

Subtask 25-21-34-010-050-A
C.

Get Access
(1)

AES

Open the door of the related overhead stowage compartment.

25-21-34 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
Subtask 25-21-34-020-050-A
A.

Removal of the Master Control Unit (MCU) 55HP


(Ref. Fig. 25-21-34-991-00100-E - Master Control Unit (MCU))
(1)

Release the fasteners (2) and remove the cover (1).

(2)

Disconnection of the Electrical Connectors:

(3)

(a)

Release the spring latches (12).

(b)

Remove the blanking cap (9).

(c)

Disconnect the electrical connectors (8), (10) and (11).

(d)

Put blanking caps on the disconnected electrical connector(s).

Hold the MCU (3) tightly, remove the screws (4), (6), the washers (5), (7) and the MCU (3).

Subtask 25-21-34-560-050-B
B.

AES

Removal of the Programming Module (PM) 100HP


(Ref. Fig. 25-21-34-991-00100-E - Master Control Unit (MCU))
(1)

Push the two clamps (13) at the same time and remove the PM (14) from the MCU (3).

(2)

Put CAP - BLANKING on the disconnected electrical connectors.

25-21-34 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
55HP
Z230

A
A

FR31
FR30

8
J4

8
J5
J2

J3
9

B
J1

6
7

2
N_MM_252134_4_USA2_01_00

AES

FIGURE 25-21-34-991-00100-E SHEET 1


Master Control Unit (MCU)

25-21-34 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

B
EXAMPLE
MASTER CONTROL UNIT

C
J7

J6

55HP

J8
10
12

RETAINER

11
PUSH TO RELEASE

13

EXAMPLE
PROGRAMMING MODULE

14 100HP

13

PUSH
TO RELEASE

N_MM_252134_4_USA2_02_00

AES

FIGURE 25-21-34-991-00100-E SHEET 2


Master Control Unit (MCU)

25-21-34 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
Task 25-21-34-400-001-A
Installation of the Master Control Unit (MCU)
FIN 55HP
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Consumable Materials

REFERENCE
Material No: 08-007

B.

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
THREADLOCKER/SEALANT

Referenced Information

REFERENCE
20-28-00-912-004-A

DESIGNATION
Electrical Bonding of Components With Conductive Bolts and Screws and
Bonding Straps in the Fuselage and in the Wings (this does not include the
tanks)-

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-21-00-710-002-A

Operational Test of the In-Seat Power-Supply System (PED Power Supply)

(Ref. Fig. 25-21-34-991-00100-E - Master Control Unit (MCU))


3.

Job Set-up
Subtask 25-21-34-861-051-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the door of the related overhead stowage compartment is open.

Subtask 25-21-34-865-055-A
B.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

PANEL
** On A/C 005-005

DESIGNATION

FIN

LOCATION

2000VU
** On A/C 005-099

PED

53HP

B03

2000VU
2000VU
2000VU

PED
PED
PED

50HP
51HP
52HP

B06
B05
B04

4.

Procedure
Subtask 25-21-34-560-051-B
A.

AES

Installation of the Programming Module (PM) 100HP


(Ref. Fig. 25-21-34-991-00100-E - Master Control Unit (MCU))

25-21-34 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(1)

Remove the blanking caps from the electrical connector(s).

(2)

Make sure that the electrical connectors are clean and in the correct condition.

(3)

Connect the PM (14) to the MCU (3).

Subtask 25-21-34-420-050-A
B.

Installation of the Master Control Unit (MCU) 55HP


(Ref. Fig. 25-21-34-991-00100-E - Master Control Unit (MCU))
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY
WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
(1)

Hold the MCU (3) in position, install the washers (5) and the screws (4).

(2)

Install the washer (7) and the screw (6) (Ref. TASK 20-28-00-912-004-A).

(3)

Connection of the Electrical Connectors:


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES AND GOGGLES.
CAUTION :

(4)

MAKE SURE THAT THE SPRING LATCHES CORRECTLY HOLD THE CONNECTOR IN
THE FULLY ENGAGED POSITION. THE SPRING LATCHES PREVENT UNWANTED
MOVEMENT OF THE CONNECTOR, AND THUS THE RISK OF ARCING, WHICH CAN
CAUSE DAMAGE TO THE UNIT.

(a)

Remove the blanking caps from the electrical connector(s).

(b)

Make sure that the electrical connectors are clean and in the correct condition.

(c)

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-007) to the electrical
connectors (8) and (10).

(d)

Connect the electrical connectors (8), (10) and (11).

(e)

Lock the electrical connector (11) with the spring latches (12).

(f)

Install the blanking cap (9).

Installation of the cover (1):


(a)

Make sure that the work area is clean and clear of tool(s) and other items.

(b)

Hold the cover (1) in position and lock the fasteners (2).

Subtask 25-21-34-869-050-A
C.

Close the related CBs for each MCU


(1)

AES

Make sure that you close all the related CBs for each MCU at the same time.

25-21-34 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-21-34-865-054-A
D.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

PANEL
** On A/C 005-005

DESIGNATION

FIN

LOCATION

2000VU
** On A/C 005-099

PED

53HP

B03

2000VU
2000VU
2000VU

PED
PED
PED

50HP
51HP
52HP

B06
B05
B04

Subtask 25-21-34-710-050-A
E.

Operational Test
(1)

5.

Do the Test (Ref. TASK 25-21-00-710-002-A).

Close-up
Subtask 25-21-34-410-050-A
A.

Close Access
(1)

Close the door of the related overhead stowage compartment.

(2)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-21-34-862-051-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-21-34 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

SEAT - PASSENGER - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-21-41-000-001-A
Removal of the Passenger Seats
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific

QTY
DESIGNATION
AR CAP - BLANKING
AR SAFETY CLIP - CIRCUIT BREAKER

No specific

B.

WRENCH - GROOVE NUT

Consumable Materials

REFERENCE
Material No: 08-074
C.

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
MASKING TAPE

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-28-41-000-001-A

Removal of the Textile Floor-Covering

(Ref. Fig. 25-21-41-991-00200-A - Passenger Seats - Electrical Connections)


(Ref. Fig. 25-21-41-991-00600-S - Passenger Seats)
(Ref. Fig. 25-21-41-991-00600-AH - Passenger Seats)
3.

Job Set-up
Subtask 25-21-41-860-050-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-21-41-865-103-A
B.

Open, safety and tag this(these) circuit breaker(s):


PANEL

49VU

DESIGNATION
LIGHTING/EMER LT/CABIN

2WL

H06

49VU

LIGHTING/EMER LT/CABIN

1WL

H05

PASSENGER
PASSENGER
PASSENGER
PASSENGER
PASSENGER

6LW
5LW
4LW
3LW
2LW

G06
G05
G04
G03
G02

2000VU
2000VU
2000VU
2000VU
2000VU

AES

READING
READING
READING
READING
READING

LIGHT
LIGHT
LIGHT
LIGHT
LIGHT

FIN

LOCATION

25-21-41 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
PANEL
DESIGNATION
2000VU
PASSENGER READING LIGHT
** On A/C 003-004 006-099

FIN

LOCATION

1LW

G01

2000VU
** On A/C 005-005

PES MUSIC-CTL

21MK

D01

2000VU
2000VU
2000VU
2000VU
** On A/C 005-099

PED
PES-MUSIC-CABIN-RH
PES-MUSIC-CABIN-LH
PES MUSIC CTL

53HP
24MK
23MK
21MK

B03
D03
D02
D01

2000VU
2000VU
2000VU
** On A/C 006-099

PED
PED
PED

50HP
51HP
52HP

B06
B05
B04

2000VU
2000VU

PES MUSIC AFT


PES MUSIC AFT

25MK
22MK

D05
D04

4.

Procedure
** On A/C ALL
Subtask 25-21-41-010-055-A
A.

Get Access
(Ref. Fig. 25-21-41-991-00200-A - Passenger Seats - Electrical Connections)
(1)

Make sure that:


. The folding tables are in the folded position
. The seat backrests are in the vertical position
. If folding legrests are installed, they are in the extended position.

(2)

If there is an In-Seat Power-Supply System (ISPS) installed, disconnect the electrical connectors:

(3)

(4)

AES

(a)

Release the fasteners (7) and open or remove the cover (8).

(b)

Disconnection of the electrical connectors:


1

Disconnect the electrical connectors (13) and (14).

Cut and discard the cable ties and remove the electrical cables from the seat structure.

Put a CAP - BLANKING on the disconnected electrical connectors.

If there is a Passenger Entertainment System installed, disconnect the electrical connectors:


(a)

Release the fasteners (7) and open or remove the cover (8).

(b)

Disconnection of the electrical connectors:


1

Release the spring latches (10) and disconnect the electrical connectors (11), (12).

Cut and discard the cable ties and remove the electrical cables from the seat structure.

Put a CAP - BLANKING on the disconnected electrical connectors.

If there is an Emergency Escape-Path Marking-System (EEMPS) installed, disconnect the electrical


connectors:
(a)

Remove the applicable seat-track covers (5) from the seat tracks.

(b)

Push the quick-release studs (3) and remove the proctection cap (4).

25-21-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(c)

If necessary, remove the related carpet (6) (Ref. TASK 25-28-41-000-001-A).

(d)

Disconnection of the electrical connectors:


1

Disconnect the electrical connectors (1).

Put a CAP - BLANKING on the disconnected electrical connectors.

Remove the electrical cables (2) and attach it to the seat structure with BONDING AND
ADHESIVE COMPOUNDS (Material No: 08-074) .

Subtask 25-21-41-020-052-A
B.

Removal of the Passenger Seats in the Tourist Class Area


** On A/C 003-004
(Ref. Fig. 25-21-41-991-00600-S - Passenger Seats)
** On A/C 005-099
(Ref. Fig. 25-21-41-991-00600-AH - Passenger Seats)

AES

(1)

Remove the applicable seat-track covers (4) from the seat tracks.

(2)

Put marks on the seat tracks to show the position of the seat assembly (1) for installation.

(3)

Loosen the anti-rattle nuts (2) with a WRENCH - GROOVE NUT.

(4)

Loosen the screws (6) to release the track fittings (5) from the seat tracks.

(5)

Move the seat assembly (1) forward or rearward to release the front studs (3) and the track fittings (5)
from the seat tracks.

(6)

Carefully lift the seat assembly (1) from the seat tracks and remove it.

25-21-41 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE

A
EXAMPLE

TO SEAT FRAME

D
EXAMPLE
3

6
13

SEAT TRACK

14
15

B
EXAMPLE
8

C
EXAMPLE

C
7
8
9

10
12

11

7
N_MM_252141_4_BAF1_01_00

AES

FIGURE 25-21-41-991-00200-A SHEET 1


Passenger Seats - Electrical Connections

25-21-41 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004

EXAMPLE

A
EXAMPLE

B
A

2
3

SEAT TRACK

B
EXAMPLE
UNLOCKED
5
6
7

LOCKED

SEAT TRACK

N_MM_252141_4_ABF0_01_00

AES

FIGURE 25-21-41-991-00600-S SHEET 1


Passenger Seats

25-21-41 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

EXAMPLE

A
EXAMPLE

B
EXAMPLE

SEAT TRACK

6
UNLOCKED

LOCKED

SEAT TRACK
N_MM_252141_4_ABH0_01_00

AES

FIGURE 25-21-41-991-00600-AH SHEET 1


Passenger Seats

25-21-41 PB401

Page 6
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-21-41-400-001-A
Installation of the Passenger Seats
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific

B.

QTY
1
WRENCH - GROOVE NUT

Torque wrench: range to between 30.00 and 220.00 LBF.IN (0.34 and 2.60
M.DAN)

Consumable Materials
REFERENCE

No specific
C.

DESIGNATION

DESIGNATION
Tie Wrap

Referenced Information

REFERENCE
11-00-00-400-007-A

DESIGNATION
Installation of the ESSO (Scotchcal Labels)

23-33-00-740-002-A

BITE-Test of the Passenger Entertainment System (Music) with the


Programming and Test Panel (PTP)

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

** On A/C 005-099
25-21-00-710-002-A

Operational Test of the In-Seat Power-Supply System (PED Power Supply)

25-28-41-400-001-A

Installation of the Textile Floor-Covering

AIPC 11-32-52
11-32-25-00
INTERIOR PLACARDS - DESCRIPTION AND OPERATION
(Ref. Fig. 25-21-41-991-01700-A - Front Stud - Installation Limits)
(Ref. Fig. 25-21-41-991-00600-S - Passenger Seats)
(Ref. Fig. 25-21-41-991-00600-AH - Passenger Seats)
(Ref. Fig. 25-21-41-991-00200-A - Passenger Seats - Electrical Connections)
3.

Job Set-up
** On A/C ALL
Subtask 25-21-41-860-051-A
A.

AES

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized (Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that:


. The folding tables are in the folded position
. The seat backrests are in the vertical position
. If folding legrests are installed, they are in the extended position.

25-21-41 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-21-41-865-104-A
B.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
PANEL

49VU

DESIGNATION
LIGHTING/EMER LT/CABIN

2WL

H06

49VU

LIGHTING/EMER LT/CABIN

1WL

H05

6LW
5LW
4LW
3LW
2LW
1LW

G06
G05
G04
G03
G02
G01

2000VU
PASSENGER
2000VU
PASSENGER
2000VU
PASSENGER
2000VU
PASSENGER
2000VU
PASSENGER
2000VU
PASSENGER
** On A/C 003-004 006-099

READING
READING
READING
READING
READING
READING

FIN

LIGHT
LIGHT
LIGHT
LIGHT
LIGHT
LIGHT

LOCATION

2000VU
** On A/C 005-005

PES MUSIC-CTL

21MK

D01

2000VU
2000VU
2000VU
2000VU
** On A/C 005-099

PED
PES-MUSIC-CABIN-RH
PES-MUSIC-CABIN-LH
PES MUSIC CTL

53HP
24MK
23MK
21MK

B03
D03
D02
D01

2000VU
2000VU
2000VU
** On A/C 006-099

PED
PED
PED

50HP
51HP
52HP

B06
B05
B04

2000VU
2000VU

PES MUSIC AFT


PES MUSIC AFT

25MK
22MK

D05
D04

4.

Procedure
** On A/C ALL
Subtask 25-21-41-560-050-A
A.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Do an inspection of the component interface and/or the adjacent area.

(3)

Make sure that all placards of the retained/new components are in the correct position and in good
condition.

(4)

If necessary install new placards. Refer to (Ref. TASK 11-00-00-400-007-A), (Ref. 11-32-25-00) and
(Ref. AIPC 11-32-52).

(5)

Make sure that the seat tracks are clean and in the correct condition.

(6)

Make sure that the studs are correctly installed in the front legs of the seat assembly.
(Ref. Fig. 25-21-41-991-01700-A - Front Stud - Installation Limits)

Subtask 25-21-41-420-050-S
B.

Installation of the Passenger Seats in the Tourist Class Area


** On A/C 003-004

AES

25-21-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(Ref. Fig. 25-21-41-991-00600-S - Passenger Seats)
** On A/C 005-099
(Ref. Fig. 25-21-41-991-00600-AH - Passenger Seats)
(1)

Put the seat assembly (1) in position on the seat tracks.

(2)

Make sure that the track fittings (5) and the front studs (3) are correctly engaged in the seat tracks.

(3)

Move the seat assembly (1) forward or rearward to align it with the marks on the seat tracks.

(4)

Torque the screws.


WARNING : MAKE SURE THAT THERE IS NO PLAY BETWEEN THE SEATLOCKS AND THE SEAT
TRACKS.
IF THE SEAT BECOMES LOOSE, IT CAN CAUSE INJURY TO PASSENGERS OR
DAMAGE TO THE SEAT.
(a)

TORQUE the screws (6) to between 50 and 70 LBF.IN (0.57 and 0.79 M.DAN).

(5)

Tighten the anti-rattle nuts (2) with your fingers and then 1/8 to 1/4 more with a WRENCH GROOVE NUT.

(6)

Install the seat-track covers (4) on the seat tracks.

** On A/C ALL
Subtask 25-21-41-410-054-A
C.

Close Access
(Ref. Fig. 25-21-41-991-00200-A - Passenger Seats - Electrical Connections)
(1)

If there is an In-Seat Power-Supply System (ISPS) installed, connect the electrical connector(s)
(a)

Remove the blanking caps from the electrical connector(s).

(b)

Make sure that the electrical connectors are clean and in the correct condition.

(c)

Connection of the electrical connector(s)


CAUTION :

(2)

AES

MAKE SURE THAT THE SPRING LATCHES CORRECTLY HOLD THE


CONNECTOR IN THE FULLY ENGAGED POSITION. THE SPRING LATCHES
PREVENT UNWANTED MOVEMENT OF THE CONNECTOR, AND THUS THE
RISK OF ARCING, WHICH CAN CAUSE DAMAGE TO THE UNIT.

Connect the electrical connector(s) (13), (14).

(d)

Attach the wire with Tie Wrap to the seat structure.

(e)

Close the cover (7) and push the quick-release studs (8) into the locked position.

(f)

Make sure that the work area is clean and clear of tool(s) and other items.

If there is an Passenger Entertainment System installed, connect the electrical connector(s)


(a)

Remove the blanking caps from the electrical connector(s).

(b)

Make sure that the electrical connectors are clean and in the correct condition.

25-21-41 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(c)

Connection of the electrical connector(s)


CAUTION :

(3)

MAKE SURE THAT THE SPRING LATCHES CORRECTLY HOLD THE


CONNECTOR IN THE FULLY ENGAGED POSITION. THE SPRING LATCHES
PREVENT UNWANTED MOVEMENT OF THE CONNECTOR, AND THUS THE
RISK OF ARCING, WHICH CAN CAUSE DAMAGE TO THE UNIT.

Connect the electrical connector(s) (11), (12) and engage the spring latches (10).

(d)

Attach the wire with Tie Wrap to the seat structure.

(e)

Close the cover (8) and push the quick-release studs (7) into the locked position.

(f)

Make sure that the work area is clean and clear of tool(s) and other items.

If there is an Emergency Escape-Path Marking System (EEPMS) installed, connect the electrical
connector(s)
(a)

Remove the blanking caps from the electrical connector(s).

(b)

Make sure that the electrical connectors are clean and in the correct condition.

(c)

Connection of the electrical connector(s)


1

Connect the electrical connector(s) (1).

(d)

Put the wire in position and if the carpet was removed, put the carpet in position (Ref. TASK
25-28-41-400-001-A).

(e)

Install the protection cap (4) and push the quick-release studs (3) into the locked position.

(f)

Install the applicable seat-track covers (5) on the seat tracks.

(g)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-21-41-710-051-A
D.

Do the BITE test of the Passenger Entertainment System (PES) (Ref. TASK 23-33-00-740-002-A).

** On A/C 005-099
Subtask 25-21-41-710-056-A
E.

Do the operational test of the in-seat power-supply system (Ref. TASK 25-21-00-710-002-A).

** On A/C ALL
Subtask 25-21-41-710-052-A
F.

Do the Test of the Passenger Seats with Mechanically Operating Functions


NOTE :

This test is only necessary for the seats, that were installed in the installation procedure.

NOTE :

The legrest test is only applicable for seats that have a legrest installed.

ACTION
1.Put the backrest in the reclined position:
. Push and hold the related control button and, at the
same time, push the backrest rearward.
2.Put the backrest in the vertical position:
. Push and hold the related control button.
3.Put the legrest in the extended position:
. Push and hold the related control button.

AES

RESULT
.

The backrest moves to its reclined position.

The backrest moves to its vertical position.

The legrest moves to its extended position.

25-21-41 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
ACTION
4.Put the legrest in the retracted position:
. Push and hold the related control button and, at the
same time, push the legrest down.
5.

RESULT
.

The legrest moves to its retracted position.

Close-up
Subtask 25-21-41-862-052-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-21-41 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

WRENCH

ANTIRATTLE NUT
FRONT STUD

A
SEAT
TRACK

SECTION
CORRECT INSTALLATION

AA

INCORRECT INSTALLATION

EXAMPLE

FRONT LEG

FRONT LEG

ANTIRATTLE NUT
TIGHTENED TO
THE SEAT TRACK

ANTIRATTLE NUT
TIGHTENED TO
THE SEAT TRACK

SEAT TRACK

FRONT STUD

FRONT STUD

NOTE: MAKE SURE THAT THE FRONT STUD IS CORRECTLY


INSTALLED IN THE FRONT LEG BEFORE
YOU INSTALL THE SEAT ASSEMBLY ON THE SEAT TRACK.

N_MM_252141_4_HCV0_01_00

AES

FIGURE 25-21-41-991-01700-A SHEET 1


Front Stud - Installation Limits

25-21-41 PB401

Page 6
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

SEAT ASSEMBLY COMPONENTS - REMOVAL/INSTALLATION


** On A/C 005-099
Task 25-21-42-000-001-A
Removal of the In-Seat Power-Supply Unit
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific
B.

QTY
DESIGNATION
AR CAP - BLANKING
AR SAFETY CLIP - CIRCUIT BREAKER

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-21-42-991-00100-A - PED Power Unit (Converter))


3.

Job Set-up
Subtask 25-21-42-861-050-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-21-42-865-053-A
B.

Open, safety and tag this(these) circuit breaker(s):

PANEL
** On A/C 005-005

DESIGNATION

FIN

LOCATION

2000VU
** On A/C 005-099

PED

53HP

B03

2000VU
2000VU
2000VU

PED
PED
PED

50HP
51HP
52HP

B06
B05
B04

4.

Procedure
Subtask 25-21-42-020-050-A
A.

Removal of the PED Power Unit (Converter) (5)


(Ref. Fig. 25-21-42-991-00100-A - PED Power Unit (Converter))
(1)

Release the quick release fasteners (1) and remove the shroud (2).

(2)

Disconnect the bonding strap (6).

CAUTION :

AES

MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU DISCONNECT
THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE DAMAGE TO EQUIPMENT.

25-21-42 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(3)

(4)

(5)

AES

Disconnection of the Electrical Connectors (3)


(a)

Disconnect the electrical connectors P1 and P2 (3).

(b)

Put blanking caps on the disconnected electrical connector(s).

Disconnection of the Electrical Connectors (8)


(a)

Release the spring latches (7) and disconnect the electrical connectors (8) from the PED power
unit (converter) (5).

(b)

Put blanking caps on the disconnected electrical connector(s).

Pull the studs (4) and remove the PED power unit (converter) (5).

25-21-42 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
F/C SEAT
EXAMPLE

PED POWER
OUTLET SOCKET

T/C SEAT
EXAMPLE

PED POWER
OUTLET SOCKET

N_MM_252142_4_AAMA_01_00

AES

FIGURE 25-21-42-991-00100-A SHEET 1


PED Power Unit (Converter)

25-21-42 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
BONDING STRAP

INBOARD

EXAMPLE

EXAMPLE
1

SUPPORT

1
6
BONDING STRAP

D
OUTBOARD

1
SEE 233346

D
D

SUPPORT

TO PED POWER
OUTLET SOCKET

EXAMPLE OF
CONNECTOR
WITH CLIPS
7
5
RETAINING
PLATE

P2
5

P1
RETAINING
PLATE

N_MM_252142_4_AAMA_02_00

AES

FIGURE 25-21-42-991-00100-A SHEET 2


PED Power Unit (Converter)

25-21-42 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
Task 25-21-42-400-001-A
Installation of the In-Seat Power-Supply Unit
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
20-28-00-912-004-A

DESIGNATION
Electrical Bonding of Components With Conductive Bolts and Screws and
Bonding Straps in the Fuselage and in the Wings (this does not include the
tanks)-

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-21-00-710-002-A

Operational Test of the In-Seat Power-Supply System (PED Power Supply)

(Ref. Fig. 25-21-42-991-00100-A - PED Power Unit (Converter))


3.

Job Set-up
Subtask 25-21-42-860-050-A
A.

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-21-42-865-054-A
B.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

PANEL
** On A/C 005-005

DESIGNATION

FIN

LOCATION

2000VU
** On A/C 005-099

PED

53HP

B03

2000VU
2000VU
2000VU

PED
PED
PED

50HP
51HP
52HP

B06
B05
B04

Subtask 25-21-42-865-057-A
C.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

PANEL
** On A/C 005-005

DESIGNATION

FIN

LOCATION

2000VU
2000VU
2000VU
2000VU
** On A/C 005-099

PED
PES-MUSIC-CABIN-RH
PES-MUSIC-CABIN-LH
PES MUSIC CTL

53HP
24MK
23MK
21MK

B03
D03
D02
D01

2000VU
2000VU
2000VU

PED
PED
PED

50HP
51HP
52HP

B06
B05
B04

AES

25-21-42 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
PANEL
** On A/C 006-099
2000VU
2000VU
4.

DESIGNATION
PES MUSIC AFT
PES MUSIC-CTL

FIN
22MK
21MK

LOCATION
D04
D01

Procedure
** On A/C 005-099
Subtask 25-21-42-420-050-A
A.

Installation of the PED power unit (converter) (5)


(Ref. Fig. 25-21-42-991-00100-A - PED Power Unit (Converter))
(1)

Put the PED power unit (converter) (5) in position and attach it with the studs (4).

(2)

Connect the Electrical Connectors


CAUTION :

(a)

Remove the blanking caps from the electrical connector(s).

(b)

Make sure that the electrical connectors are clean and in the correct condition.

(c)

Connect the electrical connectors (3):


. P1 to the socket J1,
. P2 to the socket J2.

CAUTION :

(3)

REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
CONNECT THE ELECTRICAL WIRES.
INCORRECT CONNECTION OF THE WIRES WILL CAUSE DAMAGE TO EQUIPMENT.

MAKE SURE THAT THE SPRING LATCHES CORRECTLY HOLD THE CONNECTOR IN
THE FULLY ENGAGED POSITION. THE SPRING LATCHES PREVENT UNWANTED
MOVEMENT OF THE CONNECTOR, AND THUS THE RISK OF ARCING, WHICH CAN
CAUSE DAMAGE TO THE UNIT.

(d)

Connect the electrical connectors (8).


. Connect the electrical connectors (8) as identified during the removal procedure and lock
them with the spring latches (7).

(e)

Connect the bonding straps (6) (Ref. TASK 20-28-00-912-004-A).

Install the cover (2)


(a)

Make sure that the work area is clean and clear of tool(s) and other items.

(b)

Put the cover (2) in position and attach it with the quick release fasteners (1).

Subtask 25-21-42-865-055-A
B.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

PANEL
** On A/C 005-005

DESIGNATION

FIN

LOCATION

2000VU
** On A/C 005-099

PED

53HP

B03

2000VU
2000VU
2000VU

PED
PED
PED

50HP
51HP
52HP

B06
B05
B04

AES

25-21-42 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-21-42-710-050-A
C.

Operational Test
(1)

5.

Do the operational test of the (PED) power-outlet of the passenger seat (Ref. TASK 25-21-00-710-002A).

Close-up
Subtask 25-21-42-862-050-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-21-42 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

CABIN ATTENDANT SEATS - DESCRIPTION AND OPERATION


** On A/C ALL
1.

General
Cabin attendant seats are installed in the cabin for the cabin attendants to use during take-off and landing.

AES

25-22-00 PB001

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
2.

Component Location
FIN

6104MM
6106MM
6108MM
6120MM
** On A/C 005-099

CABIN ATTENDANT SEAT


CABIN ATTENDANT SEAT
CABIN ATTENDANT SEAT
PADDING

ZONE ACCESS
DOOR
200
200
200
240

6100MM
6101MM

CABIN ATTENDANT SEAT


CABIN ATTENDANT SEAT

200
200

AES

FUNCTIONAL DESIGNATION

PANEL

25-22-00 PB001

ATA REF.
25-22-43
25-22-41
25-22-41
25-53-51
25-22-41
25-22-41

Page 2
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Revision n: 40

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** On A/C ALL
3.

Description
The cabin-attendant seats (CAS) are installed in the areas of the passenger/crew doors and emergency exits.
The floor mounted cabin-attendant seats are installed on the seat tracks or on the cabin floor-structure (hardpoint
mounted).
The wall mounted cabin-attendant seats are installed on:
. the lavatory walls
. the galley walls
. the stowage walls.

AES

25-22-00 PB001

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4.

Interface
The cabin-attendant seats have handset/cradles which are available as an option.
The handset/cradles have interfaces with:
. the Cabin Intercomunication Data System (CIDS) (Ref. 23-73-00-00).

AES

25-22-00 PB001

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5.

Component Description
A.

The cabin-attendant seats have:


(Ref. Fig. 25-22-00-17800-A - Cabin Attendant Seat, Free Standing)
(Ref. Fig. 25-22-00-17900-A - Cabin Attendant Seat, Wall Mounted)
(Ref. Fig. 25-22-00-18000-A - Cabin Attendant Seat, Swivel)

.
.
.
.
.
.

A seat frame
A backrest with a cushion
A seatpan with a cushion
A headrest with a cushion
A stowage compartment
A restraint system.
(Ref. Fig. 25-22-00-18100-A - Restraint System)

(1) Seat Frame:


The seat frame, which includes two side frames and a backrest framework, is made of light alloy.
(2) Headrest:
The headrest has a foam cushion which is covered with a fabric seat-cover.
(3) Backrest:
The backrest has a foam cushion which is covered with a fabric seat-cover.
(4) Seatpan:
The seatpan is made of a light alloy and has a foam cushion with a fabric seat-cover. The seat pan is spring
loaded to return the seat to the retracted position when it is not in use.
(5) Restraint System:
(Ref. Fig. 25-22-00-18400-A - Restraint System)
The restraint system is divided into a seat belt assy and a shoulder harness.
Each cabin-attendant seat has a seat belt assy and a shoulder harness with a center buckle. The shoulder
harness uses inertia reels to automatically pull it in when the seat is not in use. Static type shoulder
harnesses are available as an option.
(6) Stowage Compartment:
Each CAS has a stowage compartment which has a spring-loaded latch door.
The stowage compartment can be used to stow emergency equipment.

AES

25-22-00 PB001

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AES

25-22-00 PB001

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AES

25-22-00 PB001

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EXAMPLE OF FREE
STANDING CABIN
ATTENDANT SEAT

HEADREST
SHOULDER HARNESS

SEAT FRAME
BACK REST

SEAT BELT

SEAT PAN

STOWAGE COMPARTMENT

N_MM_252200_0_ACM0_01_00

AES

FIGURE 25-22-00-17800-A SHEET 1


Cabin Attendant Seat, Free Standing

25-22-00 PB001

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EXAMPLE OF
WALL MOUNTED
CABIN ATTENDANT SEAT

HEADREST
SHOULDER HARNESS

SEAT FRAME
BACK REST

SEAT BELT

SEAT PAN

STOWAGE COMPARTMENT
CABIN FLOOR

N_MM_252200_0_AEM0_01_00

AES

FIGURE 25-22-00-17900-A SHEET 1


Cabin Attendant Seat, Wall Mounted

25-22-00 PB001

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HANDSET
REF 237344
HEADREST

RESTRAIN SYSTEM
BACKREST
ASSEMBLY
LOCKING PIN
HINGE
ASSEMBLY

SEAT FRAME
SEAT PAN
LOCKING DEVICE

SEAT PAN
RELEASE LEVER

STOWAGE
ACCESS FLAP

NOTE:
1

IF INSTALLED

N_MM_252200_0_AGM0_01_00

AES

FIGURE 25-22-00-18000-A SHEET 1


Cabin Attendant Seat, Swivel

25-22-00 PB001

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EXAMPLE

RESTRAINT
SYSTEM

BUCKEL /
FASTENER

BACK REST CUSHION (REMOVED)

N_MM_252200_0_BBB0_01_00

AES

FIGURE 25-22-00-18100-A SHEET 1


Restraint System

25-22-00 PB001

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EXAMPLE 4 POINT RESTRAINT
SYSTEM WITH REELS (SELFREELING)

GUIDE

GIRT
ATTACH FITTING

REEL

A
GIRT ADJUST BUCKLE

A
LOCK CLIP

TURNBUCKLE

GIRT

QUICK SNAP
FITTING (ALTERNATIVE)

N_MM_252200_0_AAMA_01_00

AES

FIGURE 25-22-00-18400-A SHEET 1


Restraint System

25-22-00 PB001

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EXAMPLE 4 AND 5 POINT STATIC
RESTRAINT SYSTEM
GIRT

ATTACH FITTING

RESTRAIN CLIP

LOCK CLIP

A
SNAP BUCKLE

A
GIRT

NOTE:
1

GIRT ADJUST BUCKLE 5 POINT


RESTRAINT SYSTEM ONLY

QUICK SNAP
FITTING (ALTERNATIVE)

N_MM_252200_0_AAMA_02_00

AES

FIGURE 25-22-00-18400-A SHEET 2


Restraint System

25-22-00 PB001

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AIRCRAFT MAINTENANCE MANUAL

CABIN ATTENDANT SEATS - DEACTIVATION/REACTIVATION


** On A/C ALL
Task 25-22-00-040-001-A
Deactivation of a Defective Cabin Attendant Seat
1.

Reason for the Job


MMEL 25-20-03A
Cabin Attendant Seat
MMEL 25-20-03B
Cabin Attendant Seat
(Old MMEL ref: 25-22-01)

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

DESIGNATION

Referenced Information

REFERENCE
24-42-00-861-001-A
3.

QTY
1
WARNING NOTICE(S)

DESIGNATION
Energize the Ground Service Network from the External Power

Job Set-up
Subtask 25-22-00-861-052-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-22-00-040-050-A
A.

5.

Deactivation of a Defective Cabin Attendant Seat


(1)

Safety the affected seat in its stowed position or remove it.

(2)

Put a WARNING NOTICE(S) in position to tell persons not to use the seat.

Close-up
Subtask 25-22-00-410-050-A
A.

AES

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Make an entry in the logbook.

25-22-00 PB401

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** On A/C ALL
Task 25-22-00-440-001-A
Reactivation of a Defective Cabin Attendant Seat
1.

Reason for the Job


MMEL 25-20-03A
Cabin Attendant Seat
MMEL 25-20-03B
Cabin Attendant Seat
(Old MMEL ref: 25-22-01)

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

3.

Job Set-up
Subtask 25-22-00-861-053-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-22-00-440-050-A
A.

Reactivation of a Defective Cabin Attendant Seat


(1)

5.

Put the seat back to its initial configuration.

Close-up
Subtask 25-22-00-862-052-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-22-00 PB401

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AIRCRAFT MAINTENANCE MANUAL

CABIN ATTENDANT SEATS - INSPECTION/CHECK


** On A/C ALL
Task 25-22-00-210-001-A
Detailed Inspection of Seat Attachment and General Visual Inspection of Seat Structure
1.

Reason for the Job


(Ref. MPD 25-22-00-01-)
DETAILED INSPECTION OF SEAT ATTACHMENT AND GENERAL VISUAL INSPECTION OF SEAT
STRUCTURE

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

3.

Job Set-up
Subtask 25-22-00-861-050-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-22-00-210-050-A
A.

5.

Detailed Inspection of the Seat Attachment and General Visual Inspection of the Seat Structure
(1)

Make sure that the structure of the seats is not damaged or cracked.

(2)

Make sure that the fittings are correctly installed.

(3)

Make sure that the holes, the bolts and the screws are in the correct condition and have no corrosion.

(4)

Make sure that the seat assemblies are not loose.

Close-up
Subtask 25-22-00-210-051-A
A.

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-22-00-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-22-00 PB601

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** On A/C ALL
Task 25-22-00-210-002-A
Detailed Inspection of Seat Belt Attachment, Seat Belt and Lock. Check of Lock
1.

Reason for the Job


(Ref. MPD 25-22-00-02-)
DETAILED INSPECTION OF SEAT BELT ATTACHMENT, SEAT BELT AND LOCK. CHECK OF LOCK

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-22-00-991-00100-A - Seat-Belt Webbing Life)


3.

Job Set-up
Subtask 25-22-00-861-051-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-22-00-210-052-A
A.

Detailed Inspection/Check of the Cabin-Attendant Seat-Belts


(1)

Make sure that the metal attach fitting and buckles have no cracks or other damage.

(2)

Make sure that the seat-belt buckle locks/unlocks correctly.

(3)

Make sure you can adjust the length of the seat belt correctly.

(4)

For seats with a restraint system with inertia reel(s):

(5)

(a)

Make sure you can pull out the shoulder harnesses smoothly and that they automatically go back
into their reels.

(b)

Make sure that the shoulder harness locks when you pull hard and it unlocks when you release the
tension.

Make sure that you can read the markings.

Subtask 25-22-00-220-050-A
B.

Visual Inspection/Check of the Cabin-Attendant Seat-Belts Webbing


(Ref. Fig. 25-22-00-991-00100-A - Seat-Belt Webbing Life)
(1)

Do
.
.
.
.
.
.

AES

a check of the webbing for:


Damaged stitching
Damage marks
Broken fabric threads
Chafe marks
Felting (felting is when the webbing has become less compact, has a soft
texture and is thicker)
Fray marks (fray marks show when fibres in the webbing are broken)

25-22-00 PB601

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NOTE :

(2)

5.

: There are four classes of web fray:


. Class 1: The webbing has fraying across the full width
. Class 2: Each side of the webbing has fraying but the fraying is not
continuous across the full width
. Class 3: Only one side of the webbing has fraying
. Class 4: The fraying is the result of a small cut or clear edge break

Replace the seat belts:


. If the thickness of the lap belt or inertia reel webbing increases more than 1.9 mm (0.075 in.).
. If the web edge is cut or torn deeper than 2.5 mm (0.1 in.).
. If the fraying is more than 10% of the web width
. If the amount of fraying is more than 203.2 mm (8 in.) of the web length
. If there are more than 15 broken threads in other locations than the edge
. If more than 30 stitches in the stitch-pattern are broken.

Close-up
Subtask 25-22-00-210-053-A
A.

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-22-00-862-051-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-22-00 PB601

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EXAMPLE 4 POINT RESTRAINT
SYSTEM WITH REELS (SELFREELING)

GUIDE

GIRT
ATTACH FITTING

REEL

GIRT ADJUST BUCKLE

A
LOCK CLIP

TURNBUCKLE

GIRT

QUICK SNAP
FITTING (ALTERNATIVE)

N_MM_252200_6_AAMA_01_00

AES

FIGURE 25-22-00-991-00100-A SHEET 1


Seat-Belt Webbing Life

25-22-00 PB601

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** On A/C ALL

EXAMPLE 4 AND 5 POINT STATIC


RESTRAINT SYSTEM

QUICK SNAP
FITTING (ALTERNATIVE)

NOTE:
1

5 POINT RESTRAINT SYSTEM ONLY

N_MM_252200_6_AAMA_02_00

AES

FIGURE 25-22-00-991-00100-A SHEET 2


Seat-Belt Webbing Life

25-22-00 PB601

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APPROXIMATOLY 30 STICHES

EXAMPLE

EXAMPLE

CLASS IV
CLASS III
CLASS II
CLASS I

%OF 3000 LB. STRENGTH REQUIREMENTS FOR FRAYED AND AGED WEBBING
1845 WEBBING

1655 WEBBING

T1200WEBBING

(THIN NYLON .045+/.003) (THICK NYLON .060+/.005)


FRAY CLASS

(POLYESTE 0.45+/.004)

I I

III

IV

I I

III

IV

I I

III

IV

MEAN

79

77

129

89

76

85

147

160

140

129

148

158

MINIMUM

61

69

108

83

55

67

123

152

130

130

138

127

SHOULDER MATERIAL

LAP BELT

OTHER APPLICATIONS
N_MM_252200_6_AAMA_03_00

AES

FIGURE 25-22-00-991-00100-A SHEET 3


Seat-Belt Webbing Life

25-22-00 PB601

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AIRCRAFT MAINTENANCE MANUAL

SEAT - CABIN ATTENDANT, WALL MOUNTED REMOVAL/INSTALLATION


** On A/C ALL
Task 25-22-41-000-001-A
Removal of the Wall-Mounted Cabin-Attendant Seats
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific
B.

QTY
DESIGNATION
AR CAP - BLANKING
AR SAFETY CLIP - CIRCUIT BREAKER

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-22-41-991-00100-A - Wall-Mounted Single Cabin Attendant-Seat)


3.

Job Set-up
Subtask 25-22-41-861-050-A
A.

Aircraft Maintenance Configuration


(1)

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

(2)

If you remove a cabin-attendant seat which does not have a handset installed, continue from step 4. A.

Subtask 25-22-41-865-050-A
B.

Open, safety and tag this(these) circuit breaker(s):

49VU

PANEL

DESIGNATION
COM/CIDS/DEU B/ESS

153RH

G03

121VU

COM NAV/CIDS/DEU B/NORM

162RH

M07

LIGHT-ATTND WORK

1LZ

J03

2000VU
4.

FIN

LOCATION

Procedure
Subtask 25-22-41-020-051-A
A.

Removal of the Single-Seat Assembly


(Ref. Fig. 25-22-41-991-00100-A - Wall-Mounted Single Cabin Attendant-Seat)
(1)

AES

Get access:
(a)

Remove the seat upholstery (6).

(b)

Open the access flap and remove all the equipment from the stowage compartment of the seat.

25-22-41 PB401

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(2)

(3)

AES

Disconnect the electrical connector:


(a)

Disconnect the electrical connector (3).

(b)

Put blanking caps on the disconnected electrical connector(s).

Remove the seat assembly:


(a)

Remove the bolts (5) and the washers (4).

(b)

Close the access flap.

(c)

Remove the seat assembly (2) and the washers (1).

25-22-41 PB401

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EXAMPLE

EXAMPLE

REF 237344

2
NOTE:

ACCESS FLAP
4

IF INSTALLED

5
N_MM_252241_4_AAM0_01_00

AES

FIGURE 25-22-41-991-00100-A SHEET 1


Wall-Mounted Single Cabin Attendant-Seat

25-22-41 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-22-41-400-001-A
Installation of the Wall-Mounted Cabin-Attendant Seats
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

B.

QTY

DESIGNATION
Torque wrench: range to between 62.00 and 900.00 LBF.IN (0.70 and 10.00
M.DAN)

Consumable Materials

REFERENCE
Material No: 08-065
C.

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
DOUBLE SIDED ADHESIVE TAPE

Referenced Information

REFERENCE
11-00-00-400-007-A

DESIGNATION
Installation of the ESSO (Scotchcal Labels)

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

11-32-25-00
INTERIOR PLACARDS - DESCRIPTION AND OPERATION
(Ref. Fig. 25-22-41-991-00100-A - Wall-Mounted Single Cabin Attendant-Seat)
3.

Job Set-up
Subtask 25-22-41-860-050-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized (Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the stowage compartment of the seat is empty.

(3)

If you install a cabin-attendant seat which does not have a handset installed, continue from step 4. A.

Subtask 25-22-41-865-051-A
B.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

49VU

PANEL

DESIGNATION
COM/CIDS/DEU B/ESS

153RH

G03

121VU

COM NAV/CIDS/DEU B/NORM

162RH

M07

LIGHT-ATTND WORK

1LZ

J03

2000VU
4.

FIN

LOCATION

Procedure
Subtask 25-22-41-560-050-A
A.

Preparation for Installation


(1)

AES

Clean the component interface and/or the adjacent area.

25-22-41 PB401

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(2)

Do an inspection of the component interface and/or the adjacent area.

(3)

Make sure that all of the placards of the retained/new components are in the correct position and in
good condition.

(4)

If necessary install new placards (Ref. TASK 11-00-00-400-007-A) and (Ref. 11-32-25-00).

Subtask 25-22-41-420-050-A
B.

Installation of the Single-Seat Assembly


(Ref. Fig. 25-22-41-991-00100-A - Wall-Mounted Single Cabin Attendant-Seat)
(1)

(2)

(3)

Install the seat:


(a)

Attach the washers (1) to the lavatory wall with BONDING AND ADHESIVE COMPOUNDS
(Material No: 08-065) to help the installation procedure.

(b)

Put the seat assembly (2) in position and install the washers (4) and the bolts (5).

(c)

TORQUE all the bolts (5) to between 122 and 158 LBF.IN (1.38 and 1.79 M.DAN).

(d)

Install the seat upholstery (6).

Connect the electrical connector:


(a)

Remove the blanking caps from the electrical connector(s).

(b)

Make sure that the electrical connectors are clean and in the correct condition.

(c)

Connect the electrical connector (3).

Close access:
(a)

Install the removed equipment in the stowage.

(b)

Make sure that the work area is clean and clear of tool(s) and other items.

(c)

Close the access flap.

Subtask 25-22-41-865-052-A
C.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
PANEL

49VU

DESIGNATION
COM/CIDS/DEU B/ESS

153RH

G03

121VU

COM NAV/CIDS/DEU B/NORM

162RH

M07

LIGHT-ATTND WORK

1LZ

J03

2000VU

FIN

LOCATION

Subtask 25-22-41-710-050-A
D.

Do this operational handset test for the applicable cabin-attendant seat.


NOTE :

Only do this test if a handset is installed.

ACTION
1.In the cabin at the related attendant station:

RESULT
In the cabin at the given attendant station:

5.

lift the handset from the handset cradle and speak.

the volume and clarity of the voice is correct.

Close-up
Subtask 25-22-41-410-050-A
A.

AES

Make sure that the work area is clean and clear of tool(s) and other items.

25-22-41 PB401

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Subtask 25-22-41-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-22-41 PB401

Page 3
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-22-41-000-002-A
Removal of the Restraint System
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-22-41-991-00300-A - Restraint System with the Inertia Reel(s))


(Ref. Fig. 25-22-41-991-00400-A - Restraint System)
3.

Job Set-up
Subtask 25-22-41-861-051-A
A.

Aircraft Maintenance Configuration


(1)

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-22-41-020-053-A
A.

Removal of the Restraint System


(Ref. Fig. 25-22-41-991-00300-A - Restraint System with the Inertia Reel(s))
(1)

Pull the headrest (4) up and remove it.

(2)

Open the seat pan (2) and put some type of weight on it to hold it in the open position.

(3)

Remove the backrest cushions (3).


NOTE :

The burrstrips attach the cushions to the seat structure.

(4)

Remove the bolts (10), the nuts 12, the washers (11) and release the restraint system assy (1).

(5)

Remove the screws (8), the washers (9) and the inertia reel(s) (7).

(6)

Remove the screws (6), the strap guides (5) and restraint system assy (1).

Subtask 25-22-41-020-054-A
B.

Removal of the Restraint System


(Ref. Fig. 25-22-41-991-00400-A - Restraint System)
(1)

Open the seat pan (2) and put some type of weight on it to hold it in the open position.

(2)

Remove the backrest cushion (3).


NOTE :

AES

The burrstrips attach the cushion to the seat structure.

(3)

Remove the bolts (8), the nuts (9) and the washers (7).

(4)

Remove the screws (5), the headrest (4), the bracket (6), the restrainer (10) and the restraint system
(1).

25-22-41 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE

A
EXAMPLE

6
6
5

B
EXAMPLE
7

C
B
C
12

9
8

11
2

C
EXAMPLE

10

N_MM_252241_4_AAA0_01_00

AES

FIGURE 25-22-41-991-00300-A SHEET 1


Restraint System with the Inertia Reel(s)

25-22-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE

A
EXAMPLE
9
4

6
8

1
10

AB

B
EXAMPLE
ALTERNATIVE
1

A
B
2

QUICK SNAP
FITTING (ALTERNATIVE)
N_MM_252241_4_ABB0_01_00

AES

FIGURE 25-22-41-991-00400-A SHEET 1


Restraint System

25-22-41 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-22-41-400-002-A
Installation of the Restraint System
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-22-41-991-00300-A - Restraint System with the Inertia Reel(s))


(Ref. Fig. 25-22-41-991-00400-A - Restraint System)
3.

Job Set-up
Subtask 25-22-41-860-051-A
A.

4.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the stowage compartment of the seat is empty.

Procedure
Subtask 25-22-41-210-052-A
A.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Do an inspection of the component interface and/or the adjacent area.

(3)

Make sure that the parts retained from the removed component are clean and in the correct condition.

Subtask 25-22-41-420-052-A
B.

Installation of the Restraint System


(Ref. Fig. 25-22-41-991-00300-A - Restraint System with the Inertia Reel(s))
(1)

Put the restraint system assy (1) in position and install it with the strap guides (5) and the screws (6).

(2)

Install the inertia reel(s) (7) with the washers (9) and the screws (8).

(3)

Install the bolts (10), the restraint system assy (1), the washers (11) and the nuts (12).

(4)

Install the backrest cushions (3).


NOTE :

The burrstrips attach the cushions to the seat structure.

(5)

Put the the headrest (4) in the installing position and push it down until you hear a clicking sound.

(6)

Remove the weight from the seatpan (2) and put it in the close position.

Subtask 25-22-41-420-053-A
C.

AES

Installation of the Restraint System


(Ref. Fig. 25-22-41-991-00400-A - Restraint System)

25-22-41 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(1)

Install the restraint system (1) on the bracket (6) and fasten the restrainer (10) to the restraint system
(1).

(2)

Put the bracket (6) with the restraint system (1) and the headrest in the installing position and install
the screws (5).

(3)

Install the bolts (8), the washers (7) and the nuts (9).

(4)

Install the backrest cushion (3).


NOTE :

(5)

The burrstrips attach the cushions to the seat structure.

Remove the weight from the seatpan (2) and put it in the close position.

Subtask 25-22-41-710-051-A
D.

Operational Test:
(Ref. Fig. 25-22-41-991-00300-A - Restraint System with the Inertia Reel(s))

ACTION
1.In the cabin at the related cabin attendant seat:

RESULT
In the cabin at the given cabin attendant seat:

the shoulder part must lock.

the shoulder part must move freely onto the inertia rail.

you must hear a clicking sound.

.
.

pull the shoulder part of the restraint system with a


sudden movement.
pull the shoulder part of the restraint system and
release it.
put the fastener into the buckle.
Subtask 25-22-41-710-052-A
E.

Operational Test:
(Ref. Fig. 25-22-41-991-00400-A - Restraint System)

ACTION
1.In the cabin at the related cabin attendant seat:

RESULT
In the cabin at the given cabin attendant seat:

pull the shoulder part of the restraint system.

the retainer must lock the restraint system.

put the fastener into the buckle.

you must hear a clicking sound.

5.

Close-up
Subtask 25-22-41-410-051-A
A.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-22-41-862-051-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-22-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

SEAT - CABIN ATTENDANT FREE STANDING REMOVAL/INSTALLATION


** On A/C ALL
Task 25-22-42-000-001-A
Removal of the Free-Standing Cabin-Attendant Seat(s)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific

QTY
DESIGNATION
AR CAP - BLANKING
AR SAFETY CLIP - CIRCUIT BREAKER

No specific

B.

SCRAPER - NON METALLIC

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-22-42-991-00100-A - Free-Standing Cabin-Attendant Seat)


3.

Job Set-up
Subtask 25-22-42-861-050-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-22-42-865-050-A
B.

Open, safety and tag this(these) circuit breaker(s):

49VU

PANEL

DESIGNATION
COM/CIDS/DEU B/ESS

153RH

FIN
G03

LOCATION

121VU

COM NAV/CIDS/DEU B/NORM

162RH

M07

Subtask 25-22-42-010-050-A
C.

Get Access
(1)

4.

Remove all of the equipment from the stowage compartment of the seat.

Procedure
Subtask 25-22-42-020-050-A
A.

AES

Removal of the Seat Assembly (Hard Point mounted)


(Ref. Fig. 25-22-42-991-00100-A - Free-Standing Cabin-Attendant Seat)
(1)

Pull the end of the synthetic cord to loosen the sealant.

(2)

Open the access flap of the seat assembly (1) and disconnect the electrical connector (6).

25-22-42 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

AES

(3)

Put blanking caps on the disconnected electrical connector(s).

(4)

Remove the bolts (2) and the washers (3) and the seat assembly (1).

(5)

Remove and discard the packings (4).

(6)

If necessary remove the bushes (5).

(7)

Remove the old sealant with a SCRAPER - NON METALLIC.

25-22-42 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

A
1 REFER TO 237344

EXAMPLE
6

2
MATERIAL No 04002

EXAMPLE

MATERIAL No 09016
ACCESS FLAP

SYNTHETIC CORD
MATERIAL No 05016

4
5

NOTE:
1

IF INSTALLED

B
N_MM_252242_4_AMM0_01_00

AES

FIGURE 25-22-42-991-00100-A SHEET 1


Free-Standing Cabin-Attendant Seat

25-22-42 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-22-42-400-001-A
Installation of the Free-Standing Cabin-Attendant Seat(s)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

B.

QTY

DESIGNATION
Torque wrench: range to between 0.20 and 3.60 M.DAN (2.00 and 26.00
LBF.FT)

Consumable Materials

REFERENCE
Material No: 04-002

Material No: 19-002

DESIGNATION
COMMON GREASES
GRAPHITED MINERAL GREASE
SEALANTS
CORROSION INHIBITING FILLET CONSISTENCY
CLEANING AGENTS
METHYL-ETHYL-KETONE
SYNTHETIC FIBRE CORD (NYLON) 2.5MM DIA.

Material No: 19-003

LINT-FREE COTTON CLOTH

Material No: 09-016


Material No: 11-003

C.

Expendable Parts

FIG.ITEM
4

DESIGNATION

IPC-CSN
25-22-09-01-120

packings
D.

Referenced Information

REFERENCE
11-00-00-400-007-A

DESIGNATION
Installation of the ESSO (Scotchcal Labels)

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

11-32-25-00
INTERIOR PLACARDS - DESCRIPTION AND OPERATION
(Ref. Fig. 25-22-42-991-00100-A - Free-Standing Cabin-Attendant Seat)
3.

Job Set-up
Subtask 25-22-42-860-050-A
A.

AES

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized (Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the stowage compartment of the seat is empty.

25-22-42 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-22-42-865-051-A
B.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
PANEL

49VU

DESIGNATION
COM/CIDS/DEU B/ESS

153RH

G03

121VU

COM NAV/CIDS/DEU B/NORM

162RH

M07

4.

FIN

LOCATION

Procedure
Subtask 25-22-42-560-050-A
A.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA
WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN
YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND
SKIN IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(a)

Clean the component interface and the floor covering with CLEANING AGENTS (Material No:
11-003) and a lint-free cotton cloth LINT-FREE COTTON CLOTH (Material No: 19-003)

(2)

Do an inspection of the component interface and/or the adjacent area.

(3)

Make sure that all placards of the retained/new components are in the correct position and in good
condition.

(4)

If necessary install new placards, refer to (Ref. TASK 11-00-00-400-007-A) and (Ref. 11-32-25-00).

Subtask 25-22-42-420-050-A
B.

AES

Installation of the Free-Standing Seat Assembly


(Ref. Fig. 25-22-42-991-00100-A - Free-Standing Cabin-Attendant Seat)
(1)

Put the bushes (5) in position and install the new (IPC-CSN 25-22-09-01) packings (4) .

(2)

Apply COMMON GREASES (Material No: 04-002) to the bolts (2).

(3)

Put the seat assembly (1) in position and install the washers (3) and the bolts (2).

(4)

TORQUE the bolts (2) to between 2.69 and 3.22 M.DAN (19.84 and 23.75 LBF.FT).

(5)

Connect the electrical connector:


(a)

Remove the blanking caps from the electrical connector(s).

(b)

Make sure that the electrical connectors are clean and in the correct condition.

25-22-42 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(c)

Connect the electrical connector (6).

(6)

Make sure that the work area is clean and clear of tool(s) and other items.

(7)

Close the access flap of the seat assembly (1).

(8)

Seal the seat/floor contact area:


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA
WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN
YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND
SKIN IRRITANTS.
(a)

Put the SYNTHETIC FIBRE CORD (NYLON) 2.5MM DIA. (Material No: 19-002) into the area
between the seat assembly and the cabin floor, add a length of approx. 100 mm (4.0 in.).

(b)

Apply SEALANTS (Material No: 09-016) into the area between the seat assembly and the cabin
floor.

(c)

Make a loop in the end of the cord and press the loop into the sealant.
NOTE :

The loop is made to help the next removal procedure.

Subtask 25-22-42-865-052-A
C.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

49VU

PANEL

DESIGNATION
COM/CIDS/DEU B/ESS

153RH

G03

121VU

COM NAV/CIDS/DEU B/NORM

162RH

M07

5.

FIN

LOCATION

Close-up
Subtask 25-22-42-410-050-A
A.

Close Access
(1)

Install the removed equipment in the stowage compartment of the seat.

(2)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-22-42-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-22-42 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-22-42-000-003-A
Removal of the Restraint System
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-22-42-991-00500-A - Restraint System with the Inertia Reel(s))


(Ref. Fig. 25-22-42-991-00600-A - Restraint System)
3.

Job Set-up
Subtask 25-22-42-861-054-A
A.

Aircraft Maintenance Configuration


(1)

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-22-42-020-054-A
A.

Removal of the Restraint System


(Ref. Fig. 25-22-42-991-00500-A - Restraint System with the Inertia Reel(s))
NOTE :

Only do this procedure if an inertia reel is installed.

(1)

Pull the seat pan (4) down and hold it in the open position.

(2)

Removal of the Shoulder Harness


(a)

Remove the backrest cushions (2) and (3).


NOTE :

(3)

The backrest cushions are attached to the seat structure with a burr strip (e.g. VELCRO).

(b)

Pull the headrest (1) up, until you get access to the screws (5).

(c)

Hold the headrest (1) in position and remove the screws (5) and the strap guide (6).

(d)

Remove the shoulder harness (7) from the seat structure.

(e)

Remove the screws (9) and the inertia reel (8).

Removal of the Belt Assy


(a)

Remove the bolt (11), the belt assy (10) and the spacer (12).

Subtask 25-22-42-020-055-A
B.

Removal of the Restraint System


(Ref. Fig. 25-22-42-991-00600-A - Restraint System)
(1)

Pull the seat pan (4) down and hold it in the open position.

(2)

Remove the backrest cushion (3).


NOTE :

AES

The backrest cushion is attached to the seat structure with a burr strip.

25-22-42 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(3)

Pull the headrest (1) up, until you get access to the structure (2).
NOTE :

AES

It is not necessary, to remove the headrest (1).

(4)

Remove the bracket (6) from the restraint system (5).

(5)

Remove the restraint system (5) from the structure (2).

(6)

Remove the bolt (9), the restraint system (8) and the spacer (7).

25-22-42 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE

EXAMPLE
1

5
6

A
7

B
EXAMPLE
8
7

CD

B
CD
C

EXAMPLE

12

D
EXAMPLE
ALTERNATIVE

11

10

10
QUICK SNAP
FITTING (ALTERNATIVE)
N_MM_252242_4_AAA0_01_00

AES

FIGURE 25-22-42-991-00500-A SHEET 1


Restraint System with the Inertia Reel(s)

25-22-42 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE

A
EXAMPLE

2
3

B
EXAMPLE

BC
BC

C
EXAMPLE
ALTERNATIVE
8

QUICK SNAP
FITTING (ALTERNATIVE)
N_MM_252242_4_ABB0_01_00

AES

FIGURE 25-22-42-991-00600-A SHEET 1


Restraint System

25-22-42 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-22-42-400-003-A
Installation of the Restraint System
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-22-42-991-00500-A - Restraint System with the Inertia Reel(s))


(Ref. Fig. 25-22-42-991-00600-A - Restraint System)
3.

Job Set-up
Subtask 25-22-42-860-052-A
A.

Aircraft Maintenance Configuration


(1)

4.

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-22-42-210-054-A
A.

Preparation for Installation


(1)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(2)

Do an inspection of the component interface and/or the adjacent area.

Subtask 25-22-42-420-054-A
B.

Installation of the Restraint System


(Ref. Fig. 25-22-42-991-00500-A - Restraint System with the Inertia Reel(s))
NOTE :
(1)

Only do this procedure if an inertia reel is removed.

Installation of the Shoulder Harness


(a)

Put the inertia reel (8) in position and install the screws (9).

(b)

Pull the shoulder harness (7) up through the seat structure and put it in position.
NOTE :

(c)

Put the strap guide (6) in position and install the screws (5).

(d)

Push the headrest (1) down until you hear a click.

(e)

Install the backrest cushions (2) and (3).


NOTE :

(2)

AES

The backrest cushions are attached to the structure with a burr strip.

Installation of the Belt Assy


(a)

(3)

You can use a cord to pull up the shoulder harness through the seat structure.

Put the spacer (12) and the belt assy (10) in position and install the bolt (11).

Put the seat pan (4) in the closed position.

25-22-42 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-22-42-420-055-A
C.

Installation of the Restraint System


(Ref. Fig. 25-22-42-991-00600-A - Restraint System)
(1)

Put the restraint system (8) and the spacer (7) in position and install the bolt (9).

(2)

Put the restraint system (5) in position an pull it down through the structure (2).

(3)

Install the bracket (6).

(4)

Push the headrest (1) down, until you hear a click.

(5)

Install the backrest cushion (3).


NOTE :

(6)

The backrest cushion is attached to the structure with a burr strip.

Put the seat pan (4) in the closed position.

Subtask 25-22-42-710-051-A
D.

Do the Test of the Restraint System.


NOTE :

Only do this test if a inertia reel is installed.

(1)

Make sure that the buckle locks/unlocks correctly.

(2)

Make sure that you can adjust the length of the belt assy correctly.

(3)

Make sure that you can pull out the shoulder harness smoothly and that it goes back into its inertia reel
automatically.

(4)

Make sure that the shoulder harness locks when you pull hard and that it unlocks when you release the
tension.

Subtask 25-22-42-710-052-A
E.

Do the Test of the Restraint System.


NOTE :

5.

Do this test if no inertia reel is installed.

(1)

Make sure that the buckle locks/unlocks correctly.

(2)

Make sure that you can adjust the length of the belt assy correctly.

Close-up
Subtask 25-22-42-410-053-A
A.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-22-42-862-052-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-22-42 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

SEAT - CABIN ATTENDANT SWIVEL REMOVAL/INSTALLATION


** On A/C ALL
Task 25-22-43-000-001-A
Removal of the Cabin Attendant Swivel-Seat
FIN 6104MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific

QTY
DESIGNATION
AR CAP - BLANKING
AR SAFETY CLIP - CIRCUIT BREAKER

No specific

B.

SCRAPER - NON METALLIC

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-22-43-991-00100-A - Cabin Attendant Swivel-Seat)


3.

Job Set-up
Subtask 25-22-43-861-052-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-22-43-865-050-A
B.

Open, safety and tag this(these) circuit breaker(s):


PANEL

49VU

DESIGNATION
COM/CIDS/DEU B/ESS

FIN

LOCATION

153RH

G03

121VU

COM NAV/CIDS/DEU B/NORM

162RH

M07

Subtask 25-22-43-010-053-A
C.

Get Access
(1)

4.

Remove all of the equipment from the stowage compartment of the swivel seat.

Procedure
Subtask 25-22-43-020-050-A
A.

Removal of the Seat Assembly


(Ref. Fig. 25-22-43-991-00100-A - Cabin Attendant Swivel-Seat)
(1)

AES

Get and pull the end of the synthetic cord to loosen the sealant between the seat assembly and the
cabin floor.

25-22-43 PB401

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Revision n: 40

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AES

(2)

Open the access flap of the seat assembly (1) and remove the emergency equipment.

(3)

Disconnect the electrical connector (8).

(4)

Put blanking caps on the disconnected electrical connector(s).

(5)

Remove the bolts (5) and (6), the washers (4) and the spacers (7).

(6)

Remove the seat assembly (1).

(7)

Remove and discard the packings (3).

(8)

If necessary remove the bushes (2).

(9)

Remove the old sealant from the floor with a SCRAPER - NON METALLIC.

25-22-43 PB401

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** On A/C ALL
EXAMPLE

A
1

REF 237344

EXAMPLE
8

LOCKING PIN

CATCH

5
4

SEAT PAN
RELEASE LEVER

B
EXAMPLE

ACCESS FLAP
3
5

A
C
EXAMPLE

C
MAT. No. 09016

REF 256500
NOTE:
1

IF INSTALLED

SYNTHETIC CORD
MAT. No. 05016
N_MM_252243_4_AAM0_01_00

AES

FIGURE 25-22-43-991-00100-A SHEET 1


Cabin Attendant Swivel-Seat

25-22-43 PB401

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Revision n: 40

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** On A/C ALL
Task 25-22-43-400-001-A
Installation of the Cabin Attendant Swivel-Seat
FIN 6104MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

B.

QTY

Consumable Materials

REFERENCE
Material No: 04-002
Material No: 09-016
Material No: 11-003
Material No: 19-002
C.

DESIGNATION
Torque wrench: range to between 0.20 and 3.60 M.DAN (2.00 and 26.00
LBF.FT)

DESIGNATION
COMMON GREASES
GRAPHITED MINERAL GREASE
SEALANTS
CORROSION INHIBITING FILLET CONSISTENCY
CLEANING AGENTS
METHYL-ETHYL-KETONE
SYNTHETIC FIBRE CORD (NYLON) 2.5MM DIA.

Referenced Information

REFERENCE
11-00-00-400-007-A

DESIGNATION
Installation of the ESSO (Scotchcal Labels)

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

11-32-25-00
INTERIOR PLACARDS - DESCRIPTION AND OPERATION
(Ref. Fig. 25-22-43-991-00100-A - Cabin Attendant Swivel-Seat)
3.

Job Set-up
Subtask 25-22-43-860-050-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized (Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the stowage compartment of the seat is empty.

Subtask 25-22-43-865-051-A
B.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
PANEL

49VU

DESIGNATION
COM/CIDS/DEU B/ESS

153RH

G03

121VU

COM NAV/CIDS/DEU B/NORM

162RH

M07

AES

FIN

LOCATION

25-22-43 PB401

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4.

Procedure
Subtask 25-22-43-560-050-A
A.

Preparation for Installation


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
(1)

Clean the component interface and the floor covering with CLEANING AGENTS (Material No: 11-003) .

(2)

Do an inspection of the component interface and/or the adjacent area.

(3)

Make sure that all placards of the retained/new components are in the correct position and in good
condition.

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE


MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(4)

If necessary install new placards, (Ref. TASK 11-00-00-400-007-A) and (Ref. 11-32-25-00).

Subtask 25-22-43-420-050-A
B.

AES

Installation of the Seat Assembly


(Ref. Fig. 25-22-43-991-00100-A - Cabin Attendant Swivel-Seat)
(1)

Install the bushes (2) and the new packings (3) (for the packing P/N refer to the applicable figure in
IPC 25-22-09).

(2)

Apply COMMON GREASES (Material No: 04-002) on the bolts (5) and (6).

(3)

Put the seat assembly (1) in position and install the washers (4), the spacers (7) and the bolts (5) and
(6).

(4)

TORQUE the bolts (5) and (6) to between 2.69 and 3.22 M.DAN (19.84 and 23.75 LBF.FT).

(5)

Connect the electrical connector:


(a)

Remove the blanking caps from the electrical connector(s).

(b)

Make sure that the electrical connectors are clean and in the correct condition.

(c)

Connect the electrical connector (8).

(6)

Make sure that the work area is clean and clear of tool(s) and other items.

(7)

If necessary install the emergency equipment.

(8)

Close the access flap of the seat assembly (1).

25-22-43 PB401

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AIRCRAFT MAINTENANCE MANUAL
(9)

Cut the synthetic fiber cord SYNTHETIC FIBRE CORD (NYLON) 2.5MM DIA. (Material No: 19-002)
to the necessary length.
NOTE :

The cord must be 100 mm (4.0 in.) longer to make a loop in the end of the cord. This step is
done to help the next removal procedure.

(10) Put the cord in position between the seat assembly and the cabin floor.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(11) Apply SEALANTS (Material No: 09-016) to the area between the cabin floor and the seat assembly.
(12) Put the loop of the fiber cord into the sealant.
Subtask 25-22-43-865-052-A
C.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
PANEL

49VU

DESIGNATION
COM/CIDS/DEU B/ESS

FIN

LOCATION

153RH

G03

121VU

COM NAV/CIDS/DEU B/NORM

162RH

M07

Subtask 25-22-43-710-050-A
D.

Do the operational test of the handset for the applicable cabin-attendant seat.

ACTION
1.In the cabin, at the related attendant station:

RESULT
In the cabin, at the given attendant station:

5.

lift the handset from the handset cradle and speak.

the volume and clarity of the voice is correct.

Close-up
Subtask 25-22-43-410-051-A
A.

Close Access
(1)

Install the removed equipment in the stowage compartment of the seat.

(2)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-22-43-862-051-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-22-43 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-22-43-000-005-A
Removal of the Restraint System
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-22-43-991-00700-A - Restraint System)


3.

Job Set-up
Subtask 25-22-43-861-053-A
A.

Aircraft Maintenance Configuration


(1)

4.

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-22-43-020-056-A
A.

Removal of the Restraint System

NOTE :

Only do this procedure if an inertia reel is installed.

(1)

Put the swivel seat in the fold out position.

(2)

Pull the seat pan (4) down into the locking device.

(3)

Removal of the Shoulder Harness


(a)

Remove the backrest cushions (2) and (3).


NOTE :

(4)

The backrest cushions are attached to the seat structure with burr strips (e.g. VELCRO).

(b)

Carefully pull the headrest (1) up, until you get access to the screws (5).

(c)

Hold the headrest (1) in position and remove the screws (5).

(d)

Remove the strap guide (6).

(e)

Remove the shoulder harness (7) from the seat structure.

(f)

Remove the screws (9) and the inertia reel (8).

Removal of the Belt Assy


(a)

Remove the bolt (11), the belt assy (10) and the spacer (12).

Subtask 25-22-43-020-057-A
B.

AES

Removal of the Restraint System


(Ref. Fig. 25-22-43-991-00700-A - Restraint System)
(1)

Put the swivel seat in the fold out position.

(2)

Pull the seat pan (3) down into the locking device.

25-22-43 PB401

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(3)

Remove the backrest cushion (4).


NOTE :

(4)

Carefully pull the headrest (1) up, until you get access to the structure (2).
NOTE :

AES

The backrest cushion is attached to the seat structure with burr strips (e.g. VELCRO).

It is not necessary, to remove the headrest (1).

(5)

Remove the bracket (6).

(6)

Remove the restraint system (5) from the structure (2).

(7)

Remove the bolt (9), the restraint system (8) and the spacer (7).

25-22-43 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE
1

REF 332700

REF 237344

A
EXAMPLE
5
1

ELECTRICAL
HARNESS

A
B
EXAMPLE

BC

C
EXAMPLE
ALTERNATIVE

QUICK SNAP
FITTING
(ALTERNATIVE)
NOTE:
1

IF INSTALLED
N_MM_252243_4_AEE0_01_00

AES

FIGURE 25-22-43-991-00700-A SHEET 1


Restraint System

25-22-43 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-22-43-400-004-A
Installation of the Restraint System
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-22-43-991-00700-A - Restraint System)


3.

Job Set-up
Subtask 25-22-43-860-053-A
A.

Aircraft Maintenance Configuration


(1)

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-22-43-210-055-A
A.

Preparation for Installation


(1)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(2)

Do an inspection of the component interface and/or the adjacent area.

Subtask 25-22-43-420-055-A
B.

Installation of the Restraint System

NOTE :
(1)

Only do this procedure if an inertia reel is removed.

Installation of the Shoulder Harness


(a)

Put the inertia reel (8) in position and install the screws (9).

(b)

Pull the shoulder harness (7) up through the seat structure and put it in position.
NOTE :

(c)

Put the strap guide (6) in position and install the screws (5).

(d)

Pull the headrest (1) down carefully until you hear a click.

(e)

Install the backrest cushions (2) and (3).


NOTE :

(2)

AES

The backrest cushions are attached to the structure with burr strip.

Installation of the Belt Assy


(a)

(3)

You can use a cord to pull up the shoulder harness through the seat structure.

Put the spacer (12) and the belt assy (10) in position and install the bolt (11).

Open the locking device and put the swivel seat back to the fold in position.

25-22-43 PB401

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Subtask 25-22-43-420-056-A
C.

Installation of the Restraint System


(Ref. Fig. 25-22-43-991-00700-A - Restraint System)
(1)

Put the restraint system (8) and the spacer (7) in position and install the bolt (9).

(2)

Put the restraint system (5) in position an pull it down through the structure (2).

(3)

Install the bracket (6).

(4)

Pull the headrest (1) down carefully until you hear a click.

(5)

Install the backrest cushion (4).


NOTE :

(6)

The backrest cushion is attached to the structure with burr strip.

Open the locking device and put the swivel seat back to the fold in position.

Subtask 25-22-43-710-053-A
D.

Do the Test of the Restraint System.


NOTE :

Only do this test if a inertia reel is installed.

(1)

Make sure that the buckle locks/unlocks correctly.

(2)

Make sure that you can adjust the lenght of the belt assy correctly.

(3)

Make sure that you can pull out the shoulder harness smoothly and that it goes back into its inertia reel
automatically.

(4)

Make sure that the shoulder harness locks when you pull hard and that it unlocks when you release the
tension.

Subtask 25-22-43-710-054-A
E.

Do the Test of the Restraint System.


NOTE :

5.

Do this test if no inertia reel is installed.

(1)

Make sure that the buckle locks/unlocks correctly.

(2)

Make sure that you can adjust the lenght of the belt assy correctly.

Close-up
Subtask 25-22-43-410-054-A
A.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-22-43-862-052-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-22-43 PB401

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@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
Task 25-22-43-960-001-A
Replacement of the Wall Mounted Head Padding
FIN 6120MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-22-43-991-00800-A - Head Padding)


3.

Job Set-up
Subtask 25-22-43-861-054-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-22-43-960-050-A
A.

Removal/Installation of the Head Padding


(Ref. Fig. 25-22-43-991-00800-A - Head Padding)
(1)

(2)

5.

Remove the head padding


(a)

Push-up and release the head padding (1) from the studs (2).

(b)

If necessary remove the studs (2) from the lavatory wall.

Install the head padding


(a)

Install the studs (2) if necessary.

(b)

Put the head padding (1) in position and push it down to lock it on the studs (2).

Close-up
Subtask 25-22-43-862-053-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-22-43 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

Z260

EXAMPLE

1
6120MM

FR69

B
FR64

A
1

UNLOCKED

LOCKED
KEY PLATE
FOAM PADDING

LAVATORY WALL
N_MM_252243_4_AFR5_01_00

AES

FIGURE 25-22-43-991-00800-A SHEET 1


Head Padding

25-22-43 PB401

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AIRCRAFT MAINTENANCE MANUAL

LININGS AND FURNISHINGS - DESCRIPTION AND OPERATION


** On A/C ALL
1.

General
The linings and furnishings are installed in the cabin to give different parts of the cabin and different components a
cover and accessories. The linings and furnishings include:
. Ceiling panels (Ref. 25-23-41)
. Ceiling panels (utility areas) (Ref. 25-23-42)
. Upper sidewall panels (Ref. 25-23-43)
. Lower sidewall panels (Ref. 25-23-44)
. Door frame linings (Ref. 25-23-45)
. Door linings (Ref. 25-23-46)
. Emergency exit linings (Ref. 25-23-47)
. Cove-light panels (Ref. 25-23-48).

AES

25-23-00 PB001

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** On A/C ALL
2.

Component Location
(Ref. Fig. 25-23-00-12300-A - Panels - Component Locations)
(Ref. Fig. 25-23-00-12400-B - Linings/Panels - Component Locations)

AES

25-23-00 PB001

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** On A/C ALL
3.

Component Description
The cabin linings are formed to the contour of the fuselage. They are installed to give a cover to these parts:
. The fuselage structure
. The thermal acoustic insulation
. The components of the electrical system
. The components of the air conditioning and ventilation system.
The linings are divided into these primary groups:
. Ceiling panels
. Sidewall panels
. Door and door frame linings.
Sealing strips fill the spaces between the panels. Each lining has an identity number (Ref. 06-41-53-00).
A.

Ceiling Panels
The ceiling panels are made of synthetic honeycomb material. They are installed along the full length of the
cabin and the utility area.
(1) Cabin Area
(Ref. Fig. 25-23-00-14700-A - Ceiling Panels - Cabin Area)
The ceiling panels in the cabin area are installed between the left and the right overhead stowage
compartments and have fluorescent lamps. The ballast units are part of the lamp units and are attached to
the ceiling panels. Filler strips are installed in the area between the panels. The ceiling panels are attached
to the overhead stowage compartments with attachment rails and latches.
(2) Utility Area
(Ref. Fig. 25-23-00-14800-A - Ceiling Panels - FWD Utility Area)
(Ref. Fig. 25-23-00-14900-A - Ceiling Panels - AFT Utility Area)
The ceiling panels are installed between the center ceiling support and the door frame linings. They are
attached to mounting rails with assembly seals and fasteners.

B.

Sidewall Panels
(1) Cove-Light Panel
(Ref. Fig. 25-23-00-15000-A - Cove-Light Panels)
The cove-light panels are installed between the overhead stowage compartments and the upper sidewall
panels. They are attached to the attachment rails on the overhead stowage compartments with assembly
seals. The bracket of the panels are engaged in fittings, behind the upper edges of the upper sidewall
panels.
(2) Upper Sidewall Panels
(Ref. Fig. 25-23-00-15100-A - Upper Sidewall Panels)
The upper sidewall panels are made of synthetic honeycomb material.They have molded plastic window
frames. The panels are installed on special attachment fittings (YO-YO-Rollers). There are different types
of panels, for example with or without a window, 2-frame panels.
Some of the panels have different equipment installed in them, for example emergency exit markers,
electrical sockets.
(3) Lower Sidewall Panels
(Ref. Fig. 25-23-00-15200-A - Lower sidewall panels)
The lower sidewall panels have two parts:
. The decorative panels
. The metallic base panels.

AES

25-23-00 PB001

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The metallic base panels and the decorative panels make a channel for the cabin air conditioning supply.
Self-adhesive sound-insulation foam is installed in the channel.
(a) Decorative Panels
The decorative panels are made of NOMEX honeycomb material with pre-impregnated phenolic
fiberglass. Decorative foil or fabric is used to cover the front surface. Fasteners attach the upper part
of the decorative panels to the attachment fittings mounted on the fuselage structure. Screws attach
the bottom part of the decorative panel to the metallic base panel.
(b) Metallic Base Panels
Quick-release pins attach the lower part of the metallic base panels to the cabin floor structure.
Decompression doors are installed in the metallic base panels. Hinges attach the doors to the upper
part of the panels. A silicon rubber locking device holds each door in the closed position. If a rapid
decompression occurs in the cabin or cargo compartment, the doors will automatically open (Ref.
25-68-00-00).
C.

Door and Door Frame Linings


The door and door frame linings are made of synthetic material. Screws attach the panels to brackets on the
frames in the door areas. Seals are bonded to the edges of each lining. Covers, in the passenger/crew service
doors and frame linings, give a cover for example for the door locking hooks.
(1) Passenger/Crew Door Linings and Frame Linings
(Ref. Fig. 25-23-00-15300-A - Linings - FWD Passenger/Crew Door Linings)
(Ref. Fig. 25-23-00-15400-A - Linings - AFT Passenger/Crew Door Linings)
(Ref. Fig. 25-23-00-15500-A - Linings - FWD Passenger/Crew Door Frame-Linings)
(Ref. Fig. 25-23-00-15600-A - Linings - AFT Passenger/Crew Door Frame-Linings)
(2) Emergency Exit Hatch Linings
(Ref. Fig. 25-23-00-15700-A - Lining - Emergency-Exit-Hatch Lining)

AES

25-23-00 PB001

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** On A/C ALL

EXAMPLE
CEILING PANELS
(REF.252341)
COVE LIGHT PANELS
(REF.252348)

UPPER
SIDEWALL PANELS
(REF.252343)

LOWER SIDEWALL
PANELS
(REF.252344)

N_MM_252300_0_ABA0_01_00

AES

FIGURE 25-23-00-12300-A SHEET 1


Panels - Component Locations

25-23-00 PB001

Page 5
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE
CEILING PANELS
AFT UTILITY AREA
(REF. 252342)
EMERGENCY EXIT
HATCH LININGS
(REF. 252347)
DOOR/DOOR FRAME
LININGS
(REF. 252347)
CEILING PANELS
FWD UTILITY AREA
(REF. 252342)

FR70
FR68
FR66

FR41
FR38

FR20
FR14

FR16

N_MM_252300_0_CCM0_01_00

AES

FIGURE 25-23-00-12400-B SHEET 1


Linings/Panels - Component Locations

25-23-00 PB001

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** On A/C ALL

C
Z200

B
A
A

CEILING PANEL

A
LATCH

CEILING PANEL

CEILING PANEL

ATTACH RAIL

N_MM_252300_0_CAM0_01_00

AES

FIGURE 25-23-00-14700-A SHEET 1


Ceiling Panels - Cabin Area

25-23-00 PB001

Page 7
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR14

FR20

A
EXAMPLE

PULLEY ASSEMBLY

B
C

ASSEMBLY
SEAL

B
F

EXAMPLE

MOUNTING
RAIL

F
F

A
E

F
C

F
E

F
F

D
TRIM
PANEL

D
E
ASSEMBLY
SEAL

FASTENER
MOUNTING
RAIL

MOUNTING
STRUCTURE

A
N_MM_252300_0_CBM0_01_00

AES

FIGURE 25-23-00-14800-A SHEET 1


Ceiling Panels - FWD Utility Area

25-23-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
261BC

Z260

FR65

FR68

262BC
261CC

PULLEY ASSEMBLY

262CC

E
G
E

B
EXAMPLE

F
E
D

D
ASSEMBLY
SEAL

F
FASTENER

MOUNTING
RAIL

A
N_MM_252300_0_CCMA_01_00

AES

FIGURE 25-23-00-14900-A SHEET 1


Ceiling Panels - AFT Utility Area

25-23-00 PB001

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

F
EXAMPLE

FR68

FR66

TRIM PANEL

N_MM_252300_0_CCMA_02_00

AES

FIGURE 25-23-00-14900-A SHEET 2


Ceiling Panels - AFT Utility Area

25-23-00 PB001

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

B
PULLEY ASSEMBLY

B
EXAMPLE

D
EXAMPLE

BONDING STRAP

C
EXAMPLE

COVE LIGHT
PANEL
UPPER SIDEWALL PANELS

A
OVERHEAD STOWAGE
COMPARTMENTS

COVE LIGHT
PANEL

N_MM_252300_0_BAP0_01_00

AES

FIGURE 25-23-00-15000-A SHEET 1


Cove-Light Panels

25-23-00 PB001

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
C

EXAMPLE
LH SHOWN
RH SIMILAR

EXAMPLE

BONDING STRAP

EXAMPLE
YOYO ROLLER

COVE LIGHT
PANEL

UPPER SIDEWALL PANEL

BRACKET
N_MM_252300_0_BBP0_01_00

AES

FIGURE 25-23-00-15100-A SHEET 1


Upper Sidewall Panels

25-23-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
B
FASTENER

DECORATIVE PANEL

A
ATTACHMENT FITTINGS

C
METALLIC BASE PANELS

QUICK RELEASE PINS


N_MM_252300_0_BCP0_01_00

AES

FIGURE 25-23-00-15200-A SHEET 1


Lower sidewall panels

25-23-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

Z831
(Z841)

LINING
DOOR GUIDE ARM

C
LINING
DOOR LOCKING
MECHANISM
VIEWING WINDOW
(DOOR ACTUATOR PRESSURE GAUGE)
LINING
DOOR ACTUATOR

A
D

C
DOOR SUPPORT ARM
COVER

DOOR LOCKING
MECHANISM
WINDOW LINING

B
E

LINING
DAMPER CYLINDER
ATTACHMENT

LINING
RELEASE MECHANISM
EMERGENCY ESCAPE
FACILITIES

N_MM_252300_0_AVMA_01_00

AES

FIGURE 25-23-00-15300-A SHEET 1


Linings - FWD Passenger/Crew Door Linings

25-23-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

COVER

EXAMPLE

EXAMPLE

DOOR SUPPORT ARM

COVER

DOOR STRUCTURE

C
EXAMPLE

E
EXAMPLE
LINING

D
EXAMPLE

YOYO
ROLLER

HANDLE
COVER

N_MM_252300_0_AVMA_02_00

AES

FIGURE 25-23-00-15300-A SHEET 2


Linings - FWD Passenger/Crew Door Linings

25-23-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

LINING
DOOR GUIDE ARM
Z832
(Z842)

VIEWING WINDOW
(DOOR ACTUATOR PRESSURE GAUGE)

LINING
DOOR ACTUATOR
DOOR SUPPORT ARM
COVER

C
DOOR LOCKING
MECHANISM
WINDOW LINING

B
LINING
DAMPER CYLINDER
ATTACHMENT

LINING
RELEASE MECHANISM
EMERGENCY ESCAPE
FACILITIES

C
C

N_MM_252300_0_AQMA_01_00

AES

FIGURE 25-23-00-15400-A SHEET 1


Linings - AFT Passenger/Crew Door Linings

25-23-00 PB001

Page 16
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

COVER

EXAMPLE

EXAMPLE

DOOR SUPPORT ARM

COVER

DOOR STRUCTURE

C
EXAMPLE

E
EXAMPLE
LINING

D
EXAMPLE

YOYO
ROLLER

HANDLE
COVER

N_MM_252300_0_AQMA_02_00

AES

FIGURE 25-23-00-15400-A SHEET 2


Linings - AFT Passenger/Crew Door Linings

25-23-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Z221
Z222

A
EXAMPLE OF ATTACHMENT
TO AIRCRAFT STRUCTURE

LINING
ATTACH
BRACKET

YOYO ROLL

B
EXAMPLE OF
HANDLE
ATTACHMENT

C
C
EXAMPLE OF ATTACHMENT
TO AIRCRAFT STRUCTURE

N_MM_252300_0_AJM0_01_00

AES

FIGURE 25-23-00-15500-A SHEET 1


Linings - FWD Passenger/Crew Door Frame-Linings

25-23-00 PB001

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Z261
Z262

A
EXAMPLE OF ATTACHMENT
TO AIRCRAFT STRUCTURE

LINING
ATTACH
BRACKET

YOYO ROLL

B
EXAMPLE OF
HANDLE
ATTACHMENT

C
C
EXAMPLE OF ATTACHMENT
TO AIRCRAFT STRUCTURE

N_MM_252300_0_ALM0_01_00

AES

FIGURE 25-23-00-15600-A SHEET 1


Linings - AFT Passenger/Crew Door Frame-Linings

25-23-00 PB001

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Z240

A
B

EXAMPLE
NOTE:

HATCH INSTALLED

A
C
COVER FLAP

B
C

EMERGENCY
EXIT HATCH

C
C
LINING

ATTACHMENT EXAMPLE
LINING

B
ATTACHMENT EXAMPLE
LINING

EMERGENCY
EXIT HATCH
EMERGENCY
EXIT HATCH

N_MM_252300_0_AWQ0_01_00

AES

FIGURE 25-23-00-15700-A SHEET 1


Lining - Emergency-Exit-Hatch Lining

25-23-00 PB001

Page 20
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

PANELS - CEILING - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-23-41-000-001-A
Removal of the Ceiling Panels
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific
B.

QTY
DESIGNATION
AR CAP - BLANKING
AR SAFETY CLIP - CIRCUIT BREAKER

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

06-41-53-00
FUSELAGE - DESCRIPTION AND OPERATION
(Ref. Fig. 25-23-41-991-00100-A - Ceiling Panels)
3.

Job Set-up
Subtask 25-23-41-861-050-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A)

Subtask 25-23-41-865-053-A
B.

Open, safety and tag this(these) circuit breaker(s):

PANEL
2000VU
2000VU
2000VU
2000VU
4.

CAB
CAB
CAB
CAB

LIGHT
LIGHT
LIGHT
LIGHT

DESIGNATION
PWR-CEILING-AFT
PWR-CEILING-AFT
PWR-CEILING-FWD
PWR-CEILING-FWD

FIN
307LG
304LG
306LG
305LG

LOCATION
H08
H07
H06
H05

Procedure
Subtask 25-23-41-020-050-A
A.

Removal of the Ceiling Panel (4)


(Ref. Fig. 25-23-41-991-00100-A - Ceiling Panels)
NOTE :

AES

The panel identification/location is found in (Ref. 06-41-53-00).

(1)

Open the left and right overhead compartment doors below the ceiling panel.

(2)

Open the access doors (2) in the left and right overhead stowage compartments.

(3)

Disconnect the electrical connectors (1) left and right at the access doors (2).

(4)

Put blanking caps on the disconnected electrical connector(s).

25-23-41 PB401

Page 1
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(5)

Close the overhead stowage compartment doors.

(6)

Open the two quick release fasteners (5) at the left side of the ceiling panel (4).

(7)

Push the left side of the ceiling panel (4) up.

(8)

Move the ceiling panel (4) to the left and out of the spring fasteners (3).

(9)

Move the ceiling panel (4) at an angle with the right side down.

(10) Make sure the right side of the ceiling panel (4) is clear from the overhead stowage compartments.
(11) Remove the ceiling panel (4).

AES

25-23-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

Z200

B A
B

B
A

A
5

B
A

1
2

C
EXAMPLE

N_MM_252341_4_ABM0_01_00

AES

FIGURE 25-23-41-991-00100-A SHEET 1


Ceiling Panels

25-23-41 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-23-41-400-001-A
Installation of the Ceiling Panels
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

33-21-00-710-001-A
33-51-00-710-001-A

Operational Test of the General Illumination


Operational Test of the Emergency Lights

(Ref. Fig. 25-23-41-991-00100-A - Ceiling Panels)


3.

Job Set-up
Subtask 25-23-41-860-051-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-23-41-865-054-A
B.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

PANEL
2000VU
2000VU
2000VU
2000VU

CAB
CAB
CAB
CAB

LIGHT
LIGHT
LIGHT
LIGHT

DESIGNATION
PWR-CEILING-AFT
PWR-CEILING-AFT
PWR-CEILING-FWD
PWR-CEILING-FWD

FIN
307LG
304LG
306LG
305LG

LOCATION
H08
H07
H06
H05

Subtask 25-23-41-560-050-A
C.

4.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Do an inspection of the component interface and/or the adjacent area.

(3)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(4)

Make sure that the ceiling panel (4) is in good condition.

(5)

Make an inspection of the air conditioning outlet ducts.

(6)

Make sure that the quick release fasteners (5) and spring fasteners (3) are in good condition.

(7)

Make sure that the fluorescent lights and the electrical connectors are serviceable.

Procedure
Subtask 25-23-41-420-050-A
A.

Installation of the Ceiling Panel


(Ref. Fig. 25-23-41-991-00100-A - Ceiling Panels)
(1)

AES

Make sure that the overhead stowage compartment doors are closed.

25-23-41 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(2)

Put the ceiling panel (4) at an angle with the left side up above the overhead stowage compartments.

(3)

Move the ceiling panel (4) as far as possible to the left.

(4)

Lift the right side of the ceiling panel (4) above the overhead stowage compartment.

(5)

Move the ceiling panel (4) to the right and into the spring fasteners (3).

(6)

Put the electrical connectors (1) through the access doors (2).

(7)

Put the pins of the quick release fasteners (5) in position.

(8)

Pull the ceiling panel (4) down and lock the quick release fasteners (5).

(9)

Remove the blanking caps from the electrical connectors.

(10) Connect the electrical connectors (1).


(11) Make sure that the electrical connectors are clean and in the correct condition.
(12) Make sure that the work area is clean and clear of tool(s) and other items.
(13) Close the access doors (2).
(14) Close the stowage compartment doors.
5.

Close-up
Subtask 25-23-41-865-055-A
A.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

PANEL
2000VU
2000VU
2000VU
2000VU

CAB
CAB
CAB
CAB

LIGHT
LIGHT
LIGHT
LIGHT

DESIGNATION
PWR-CEILING-AFT
PWR-CEILING-AFT
PWR-CEILING-FWD
PWR-CEILING-FWD

FIN
307LG
304LG
306LG
305LG

LOCATION
H08
H07
H06
H05

Subtask 25-23-41-710-050-A
B.

Do the operational test on the passenger cabin lights (Ref. TASK 33-21-00-710-001-A) and (Ref. TASK
33-51-00-710-001-A).

Subtask 25-23-41-862-050-A
C.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

25-23-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

PANELS - CEILING UTILITY AREA - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-23-42-000-001-A
Removal of the Ceiling Panels - Forward Utility Area
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific
B.

QTY
DESIGNATION
AR CAP - BLANKING
AR SAFETY CLIP - CIRCUIT BREAKER

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-23-42-991-00100-B - Ceiling Panels Forward Utility Area)


3.

Job Set-up
Subtask 25-23-42-861-050-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A)

Subtask 25-23-42-865-050-A
B.

Open, safety and tag this(these) circuit breaker(s):

PANEL
2000VU

DESIGNATION
LIGHT-CABIN ENTRY

FIN
308LG

LOCATION
J02

Subtask 25-23-42-865-057-A
C.

Open, safety and tag this(these) circuit breaker(s):

PANEL
** On A/C ALL
EMB SB 23-1205 FOR A/C 003-005
EMB SB 23-1277 FOR A/C 003-008
122VU
4.

DESIGNATION

DOORS/CKPT/VIDEO/SPLY

FIN

15RA

LOCATION

T16

Procedure
** On A/C ALL
EMB SB 23-1277 FOR A/C 003-008
Subtask 25-23-42-020-050-B
A.

AES

Removal of the Ceiling Panel (1)


(Ref. Fig. 25-23-42-991-00100-B - Ceiling Panels Forward Utility Area)

25-23-42 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
CAUTION :

DO NOT LET THE PANEL HANG ON THE ELECTRICAL WIRES. IF THE PANEL HANGS ON
ELECTRICAL WIRES, IT CAN CAUSE DAMAGE TO THE ELECTRICAL EQUIPMENT.

(1)

Hold the panel (1) in position and release the quick-release fasteners (15).

(2)

Carefully lower the panel (1), disconnect the electrical connector (16) and remove the panel (1).

(3)

Put blanking caps on the disconnected electrical connector(s).

Subtask 25-23-42-020-052-B
B.

Removal of the Ceiling Panel(s) (2) and/or (3)


(Ref. Fig. 25-23-42-991-00100-B - Ceiling Panels Forward Utility Area)
CAUTION :

DO NOT LET THE PANEL HANG ON THE ELECTRICAL WIRES. IF THE PANEL HANGS ON
ELECTRICAL WIRES, IT CAN CAUSE DAMAGE TO THE ELECTRICAL EQUIPMENT.

(1)

Be careful when you remove the ceiling panel(s) (2) and/or (3), because other furnishings decrease the
available work area.

(2)

Remove the assembly seal (13) from the mounting rail (14).

(3)

Hold the panel(s) (2) and/or (3) in position and release the quick-release fasteners (15).

(4)

Carefully lower the panel(s) (2) and/or (3), disconnect the electrical connector (16) and remove the
panel(s) (2) and/or (3).

(5)

Put blanking caps on the disconnected electrical connector(s).

** On A/C ALL
Subtask 25-23-42-020-053-A
C.

Removal of the Ceiling Panel(s) (4) and/or (7)


** On A/C ALL
EMB SB 23-1277 FOR A/C 003-008
(Ref. Fig. 25-23-42-991-00100-B - Ceiling Panels Forward Utility Area)
(1)

Remove the assembly seal (13) from the mounting rail (14).

(2)

Carefully move the ceiling panel(s) (4) and/or (7) inboard and off the mounting rail (14).

(3)

Lower the inboard edge(s) of the ceiling panel(s) (4) and/or (7) and pull the outboard edge(s) out of
the mounting bracket.

(4)

Carefully remove the ceiling panel(s) (4) and/or (7).

** On A/C ALL
Subtask 25-23-42-020-060-A
D.

Removal of the Ceiling Panel (5) and the Trim Panel (6)
** On A/C ALL
EMB SB 23-1277 FOR A/C 003-008
(Ref. Fig. 25-23-42-991-00100-B - Ceiling Panels Forward Utility Area)
(1)

Remove the assembly seal (13) from the mounting rail (14).

(2)

Carefully remove the ceiling panel (5) from the mounting rail (14).

(3)

Do the next steps through the openings where the ceiling panels (4), (7) and (5) were installed:
(a)

AES

Disconnect the electric connector (8).

25-23-42 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

(4)

AES

(b)

Put blanking caps on the disconnected electrical connector(s).

(c)

Hold the trim panel (6) and remove the nuts (11), the bolts (9) and the washers (10).

Carefully remove the trim panel (6) from the mounting structure (12).

25-23-42 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EMB SB 23-1277 FOR A/C 003-008
Z220

10

12
FR24

11

FR11

14

13

B
EXAMPLE

PULLEY ASSEMBLY

C
221AC

EXAMPLE

F
1

E
221BC

B
F

D
B

A
5

222BC
7

N_MM_252342_4_AABA_01_00

AES

FIGURE 25-23-42-991-00100-B SHEET 1


Ceiling Panels Forward Utility Area

25-23-42 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EMB SB 23-1277 FOR A/C 003-008

E
D
15

F
8
PUSH TO LOCK

PUSH TO RELEASE

16

6
5
3
4
N_MM_252342_4_AABA_02_00

AES

FIGURE 25-23-42-991-00100-B SHEET 2


Ceiling Panels Forward Utility Area

25-23-42 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-23-42-000-002-A
Removal of the Ceiling Panels - Aft Utility Area
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific
B.

QTY
DESIGNATION
AR CAP - BLANKING
AR SAFETY CLIP - CIRCUIT BREAKER

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-23-42-991-00500-A - Ceiling Panels AFT Utility Area)


3.

Job Set-up
Subtask 25-23-42-861-051-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A)

Subtask 25-23-42-865-051-A
B.

Open, safety and tag this(these) circuit breaker(s):

PANEL
2000VU
4.

DESIGNATION
LIGHT-CABIN ENTRY

FIN
308LG

LOCATION
J02

Procedure
(Ref. Fig. 25-23-42-991-00500-A - Ceiling Panels AFT Utility Area)
Subtask 25-23-42-020-055-A
A.

Removal of the ceiling panel(s) (2) and/or (5)


(1)

Remove the assembly seal (7) from the mounting rail (8).

(2)

Carefully move the ceiling panel(s) (2) and/or (5) inboard and off the mounting rail (8).

(3)

Lower the inboard edge of the ceiling panel(s) (2) and/or (5) and pull the assembly brackets (10) out of
the mounting slots (11).

(4)

Carefully remove the ceiling panel(s) (2) and/or (5).

Subtask 25-23-42-020-058-A
B.

Removal of the ceiling panel(s) (3) and/or (4)


(1)

Hold the ceiling panel(s) (3) and/or (4) and push and release the fasteners (9).
NOTE :

AES

Two safety straps hold each ceiling panels in two different open positions.

(2)

Carefully lower the ceiling panel(s) (3) and/or (4) until the first safety strap (13) stops the travel.

(3)

Hold the ceiling panel(s) (3) and/or (4) and remove the first safety strap (13) from the bracket (16).

25-23-42 PB401

Page 1
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(4)

Carefully lower the ceiling panel(s) (3) and/or (4) until the second safety strap (14) stops the travel.

(5)

Get access to the electrical connector (15) through the opening behind the ceiling panel(s) (3) and/or
(4).

(6)

Disconnect the electrical connector (15).

(7)

Put blanking caps on the disconnected electrical connector(s).

(8)

Hold the ceiling panel(s) (3) and/or (4) and remove the second safety strap (14) from the bracket (16).

(9)

Hold the ceiling panel(s) (3) and/or (4) and remove the screws (12) that attach them to the hinges.

(10) Carefully remove the panel(s) (3) and/or (4).


Subtask 25-23-42-020-059-A
C.

AES

Removal of the Trim Panel (1)


(1)

Remove the bolts (17) and the washers (18) from the panel (1) through the openings behind the ceiling
panels (2) and (5).

(2)

Lower the trim panel (1) and get access to the electrical connector (6) 7243VC.

(3)

Disconnect the electrical connector (6) 7243VC.

(4)

Put blanking caps on the disconnected electrical connector(s).

(5)

Carefully remove the trim panel (1).

25-23-42 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
261BC

Z260

FR65

FR68

262BC
261CC

262CC

EXAMPLE

E
H

F
5

E
D

C
7
9

8
6 7243VC

N_MM_252342_4_ADMA_01_00

AES

FIGURE 25-23-42-991-00500-A SHEET 1


Ceiling Panels AFT Utility Area

25-23-42 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

F
E

FR68

FR66

11
12
13
10

15
14

G
H
G
3
1
17
18

17
18

16

N_MM_252342_4_ADMA_02_00

AES

FIGURE 25-23-42-991-00500-A SHEET 2


Ceiling Panels AFT Utility Area

25-23-42 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-23-42-400-001-A
Installation of the Ceiling Panels - Forward Utility Area
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
98A25207503000
B.

QTY
DESIGNATION
1
PULLEY ASSEMBLY - SEALING CORD

Referenced Information

REFERENCE
23-72-00-710-001-A

DESIGNATION
Operational Test of the Anti-Hijack Camera-Monitoring-System

23-72-51-820-001-A

Adjustment of the Cameras

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

33-21-00-710-001-A

Operational Test of the General Illumination

(Ref. Fig. 25-23-42-991-00100-B - Ceiling Panels Forward Utility Area)


3.

Job Set-up
Subtask 25-23-42-860-051-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A)

(2)

Clean the component interface and/or the adjacent area.

(3)

Do an inspection of the component interface and/or the adjacent area.

(4)

Make sure that the parts retained from the removed component are clean and in the correct condition.

Subtask 25-23-42-865-052-A
B.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

PANEL
2000VU

DESIGNATION
LIGHT-CABIN ENTRY

FIN
308LG

LOCATION
J02

Subtask 25-23-42-865-058-A
C.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

PANEL
** On A/C ALL
EMB SB 23-1205 FOR A/C 003-005
EMB SB 23-1277 FOR A/C 003-008
122VU

AES

DESIGNATION

DOORS/CKPT/VIDEO/SPLY

FIN

15RA

LOCATION

T16

25-23-42 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
** On A/C ALL
Subtask 25-23-42-420-050-A
A.

Installation of the Ceiling Panel (5) and the Trim Panel (6)
** On A/C ALL
EMB SB 23-1277 FOR A/C 003-008
(Ref. Fig. 25-23-42-991-00100-B - Ceiling Panels Forward Utility Area)
(1)

Put the trim panel (6) on the mounting structure (12) and hold it in position.

(2)

Do the next steps through the openings where the ceiling panels (4), (7) and (5) were installed:
(a)

Put the washers (10) in position and install the bolts (9) and the nuts (11).

(b)

Remove the blanking caps from the electrical connector(s).

(c)

Make sure that the electrical connectors are clean and in the correct condition.

(d)

Connect the electrical connector (8).

(3)

Put the ceiling panel (5) in position and attach it to the mounting rail (14).

(4)

Install the assembly seal (13) in the mounting rail (14). Use the PULLEY ASSEMBLY - SEALING
CORD (98A25207503000).

** On A/C ALL
Subtask 25-23-42-420-051-A
B.

Installation of the Ceiling Panel(s) (4) and/or (7)


** On A/C ALL
EMB SB 23-1277 FOR A/C 003-008
(Ref. Fig. 25-23-42-991-00100-B - Ceiling Panels Forward Utility Area)
(1)

Hold the ceiling panel(s) (4) and/or (7) and carefully push the outboard edge(s) into the mounting
bracket.

(2)

Carefully move the ceiling panel(s) (4) and/or (7) inboard and attach it/them to the mounting rail (14).

(3)

Install the assembly seal (13) in the mounting rail (14). Use the PULLEY ASSEMBLY - SEALING
CORD (98A25207503000).

** On A/C ALL
EMB SB 23-1277 FOR A/C 003-008
Subtask 25-23-42-420-052-B
C.

AES

Installation of the Ceiling Panel(s) (2) and/or (3)


(Ref. Fig. 25-23-42-991-00100-B - Ceiling Panels Forward Utility Area)
(1)

Be careful when you install the ceiling panel(s) (2) and/or (3), because other furnishings decrease the
available work area.

(2)

Remove the blanking caps from the electrical connector(s).

(3)

Lift the panel(s) (2) and/or (3) and connect the electrical connector(s) (16).

(4)

Put the panel(s) (2) and/or (3) in position and lock the quick-release fasteners (15).

(5)

Install the assembly seal (13) in the mounting rail (14). Use the PULLEY ASSEMBLY - SEALING
CORD (98A25207503000).

25-23-42 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
Subtask 25-23-42-420-053-B
D.

5.

Installation of the Ceiling Panel (1)


(Ref. Fig. 25-23-42-991-00100-B - Ceiling Panels Forward Utility Area)
(1)

Remove the blanking caps from the electrical connector(s).

(2)

Lift the panel (1) and connect the electrical connector (16).

(3)

Carefully put the panel (1) in position and lock the quick-release fasteners (15).

Close-up
** On A/C ALL
Subtask 25-23-42-865-053-A
A.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

PANEL
2000VU

DESIGNATION
LIGHT-CABIN ENTRY

FIN
308LG

LOCATION
J02

Subtask 25-23-42-865-059-A
B.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

PANEL
** On A/C ALL
EMB SB 23-1205 FOR A/C 003-005
EMB SB 23-1277 FOR A/C 003-008
122VU

DESIGNATION

DOORS/CKPT/VIDEO/SPLY

FIN

15RA

LOCATION

T16

** On A/C ALL
EMB SB 23-1277 FOR A/C 003-008
Subtask 25-23-42-820-050-A
C.

Do the adjustment of the cameras


** On A/C ALL
(Ref. TASK 23-72-51-820-001-A).

** On A/C ALL
EMB SB 23-1277 FOR A/C 003-008
Subtask 25-23-42-710-050-B
D.

Do the operational test on the ceiling lights in the forward utility area
** On A/C ALL
(Ref. TASK 33-21-00-710-001-A).
(1)

Do the operational test of the anti-hijack camera-monitoring-system (Ref. TASK 23-72-00-710-001-A).

** On A/C ALL
Subtask 25-23-42-862-050-A
E.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A)

25-23-42 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-23-42-400-002-A
Installation of the Ceiling Panels - Aft Utility Area
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
98A25207503000
B.

QTY
DESIGNATION
1
PULLEY ASSEMBLY - SEALING CORD

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

** On A/C 005-099
25-26-41-000-003-A
33-21-00-710-001-A

Removal of the Aft Curtain Rail


Operational Test of the General Illumination

(Ref. Fig. 25-23-42-991-00500-A - Ceiling Panels AFT Utility Area)


3.

Job Set-up
** On A/C ALL
Subtask 25-23-42-860-052-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A)

(2)

Make sure the aft curtain and curtain rail are removed
** On A/C 005-099
(Ref. TASK 25-26-41-000-003-A), if required.

(3)

Clean the component interface and/or the adjacent area.

(4)

Do an inspection of the component interface and/or the adjacent area.

(5)

Make sure that the parts retained from the removed component are clean and in the correct condition.

** On A/C ALL
Subtask 25-23-42-865-054-A
B.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

PANEL
2000VU
4.

DESIGNATION
LIGHT-CABIN ENTRY

FIN
308LG

LOCATION
J02

Procedure
(Ref. Fig. 25-23-42-991-00500-A - Ceiling Panels AFT Utility Area)

AES

25-23-42 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
Subtask 25-23-42-420-062-A
A.

Installation of the trim panel (1)


(1)

Put and hold the trim panel (1) in position on the mounting structure (8) .

(2)

Through the openings for the ceiling panels (2) and (5), do the steps (a) to (d).
(a)

Install the bolts (17) and washers (18).

(b)

Remove the blanking caps from the electrical connector(s).

(c)

Make sure that the electrical connectors are clean and in the correct condition.

(d)

Connect the electrical connector (6) 7243VC.

Subtask 25-23-42-420-054-A
B.

Installation of the ceiling panel(s) (3) and/or (4)


(1)

Hold the ceiling panel(s) (3) and/or (4) in position next to the hinges.

(2)

Install the screws (12).

(3)

Attach the second safety strap (14) to the bracket (16) on the ceiling panel(s) (3) and/or (4).

(4)

Remove the blanking caps from the electrical connector(s).

(5)

Make sure that the electrical connectors are clean and in the correct condition.

(6)

Connect the electrical connector (15).

(7)

Push the ceiling panel(s) (3) and/or (4) up and attach the safety strap (13) to the bracket (16).

(8)

Close the ceiling panel(s) (3) and/or (4) and hold in position.

(9)

Push in the fasteners (9) that are attached to the ceiling panel(s) (3) and/or (4).

(10) Make sure the fasteners (9) are flushed with the celing panels.
Subtask 25-23-42-420-055-A
C.

5.

Installation of the ceiling panel(s) (2) and/or (5)


(1)

Hold the ceiling panel(s) (2) and/or (5) and carefully push the assembly brackets (10) into the
mounting slots (11).

(2)

Carefully move the ceiling panel(s) (2) and/or (5) outboard and attach them on the mounting rail (8).

(3)

Install the assembly seal (7) into the mounting rail (8). Use the PULLEY ASSEMBLY - SEALING
CORD (98A25207503000)

Close-up
Subtask 25-23-42-865-055-A
A.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

PANEL
2000VU

DESIGNATION
LIGHT-CABIN ENTRY

FIN
308LG

LOCATION
J02

Subtask 25-23-42-710-051-A
B.

Do the operational test on the ceiling lights in the aft utility area (Ref. TASK 33-21-00-710-001-A).

Subtask 25-23-42-862-051-A
C.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A)

25-23-42 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-23-42-960-001-A
Replacement of the Entry Light Cover
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
1
CUTTER - THIN BLADE

Consumable Materials

REFERENCE
Material No: 08-025B
Material No: 11-010
C.

DESIGNATION

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
TWO COMPONENT POLYURETHANE ADHESIVE
CLEANING AGENTS
ISOPROPYL ALCOHOL

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-23-42-000-001-A

Removal of the Ceiling Panels - Forward Utility Area

25-23-42-000-002-A

Removal of the Ceiling Panels - Aft Utility Area

25-23-42-400-001-A

Installation of the Ceiling Panels - Forward Utility Area

25-23-42-400-002-A

Installation of the Ceiling Panels - Aft Utility Area

(Ref. Fig. 25-23-42-991-00700-A - Entry Cover)


3.

Job Set-up
Subtask 25-23-42-861-053-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-23-42-010-057-A
B.
4.

Remove the related ceiling panel, (Ref. TASK 25-23-42-000-001-A) or (Ref. TASK 25-23-42-000-002-A).

Procedure
Subtask 25-23-42-960-050-A
A.

Replacement of the Entry Light Cover


(Ref. Fig. 25-23-42-991-00700-A - Entry Cover)
NOTE :

AES

The contour of the entry light cover has space on each side to let the cover engage in the ceiling
panel. The cover is attached to the panel with adhesive to prevent lateral movement.

25-23-42 PB401

Page 1
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(1)

Carefully remove all adhesive (3) with a CUTTER - THIN BLADE.


NOTE :

5.

It is also possible to apply heat to the adhesive with a light source and then remove the adhesive
by hand.

(2)

Disengage the entry light cover (2) from the ceiling panel (1).

(3)

Remove the remaining adhesive (3) from the ceiling panel (1) with a CUTTER - THIN BLADE.

(4)

Clean the ceiling panel (1) with CLEANING AGENTS (Material No: 11-010) .

(5)

Carefully engage the new entry light cover (2) in the ceiling panel (1).

(6)

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-025B) (3) at an interval of 50mm
(2 in.) around the contour of the entry light cover (2) and attach the cover to the ceiling panel (1).

(7)

Let the adhesive (3) fully cure.

Close-up
Subtask 25-23-42-410-052-A
A.

Install the related ceiling panel, (Ref. TASK 25-23-42-400-001-A) or (Ref. TASK 25-23-42-400-002-A).

Subtask 25-23-42-862-052-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-23-42 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
1

A
A
1

Z260

A
EXAMPLE

FR69

FR65

EXAMPLE

N_MM_252342_4_AAP0_01_00

AES

FIGURE 25-23-42-991-00700-A SHEET 1


Entry Cover

25-23-42 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

PANELS - UPPER SIDEWALL - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-23-43-000-001-A
Removal of the Upper Sidewall Panel(s)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific
B.

QTY
DESIGNATION
AR SAFETY CLIP - CIRCUIT BREAKER
AR SCREWDRIVER - SMALL

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-23-43-991-00100-A - Panel 3-Frame)


(Ref. Fig. 25-23-43-991-00400-A - Panel 2-Frame with a Seal)
(Ref. Fig. 25-23-43-991-00700-A - Panel 3-Frame End)
(Ref. Fig. 25-23-43-991-00800-A - Panel 2-Frame Filler)
3.

Job Set-up
Subtask 25-23-43-861-050-A
A.

Energize the ground service network (Ref. TASK 24-42-00-861-001-A).

Subtask 25-23-43-010-051-A
B.

Get Access
(1)

Fold down the backrests of the passenger-seats in the area where you want to remove the sidewall-panel
(1).

Subtask 25-23-43-865-056-A
C.
4.

Open, safety and tag this(these) circuit breaker(s):

Procedure
Subtask 25-23-43-020-050-A
A.

Removal of a 3-Frame Sidewall-Panel


(Ref. Fig. 25-23-43-991-00100-A - Panel 3-Frame)
NOTE :

AES

The removal procedure is applicable for the LH and RH sidewall-panels.

(1)

Record the location of the sidewall-panel(s) (1) you want to remove.

(2)

With a SCREWDRIVER - SMALL push the clips in the holes of the decor-cover (7) to release the decorcover (7).

(3)

Remove the decor-cover (7) and the decor-panel (6).

25-23-43 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(4)

Remove the screws (5) and the washers (3) and (4).

(5)

Pull the lining strips (2) down and out from between the sidewall-panel (1) and the adjacent panels.

(6)

Lift the sidewall-panel (1), release the yo-yo roller from the brackets and remove it.

Subtask 25-23-43-020-052-A
B.

Removal of a 2-Frame Sidewall-Panel attached with a Seal


(Ref. Fig. 25-23-43-991-00400-A - Panel 2-Frame with a Seal)
NOTE :

The removal procedure is applicable for the LH and RH sidewall-panels.

(1)

Record the location of the sidewall-panel(s) (1) you want to remove.

(2)

Remove the screws (4) and the washers (3).

(3)

Pull the lining strips (2) down and out from between the sidewall panel (1) and the adjacent panel.

(4)

Lift the sidewall-panel (1), release the yo-yo roller from the brackets and remove it.

Subtask 25-23-43-020-054-A
C.

Removal of a 3-Frame Sidewall End-Panel


(Ref. Fig. 25-23-43-991-00700-A - Panel 3-Frame End)
NOTE :

The removal procedure is applicable for the LH and RH sidewall-panels.

(1)

Record the location of the sidewall-panel(s) (1) you want to remove.

(2)

With a SCREWDRIVER - SMALL push the clips in the holes of the decor-cover (6) to release the decorcover (6).

(3)

Remove the decor-cover (6) and the decor-panel (5).

(4)

Remove the screws (4) and the washers (3).

(5)

Remove the caps (8) and the screws (7).

(6)

Pull the lining strip (2) down and out from between the sidewall-panel (1) and the adjacent panel.

(7)

Lift the sidewall-panel (1), release the yo-yo roller from the brackets and remove it.

Subtask 25-23-43-020-055-A
D.

Removal a 2-Frame Filler Sidewall-Panel


(Ref. Fig. 25-23-43-991-00800-A - Panel 2-Frame Filler)
NOTE :

AES

The removal procedure is applicable for the LH and RH sidewall panels.

(1)

Record the location of the sidewall-panel(s) (1) you want to remove.

(2)

Remove the caps (3) and the screws (4).

(3)

Pull the lining strip (2) down and out from between the sidewall-panel (1) and the adjacent panels.

(4)

Lift the sidewall-panel (1), release the yo-yo roller from the brackets and remove it.

25-23-43 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE

2FRAME
UPPER SIDEWALL PANEL

3FRAME
UPPER SIDEWALL PANEL

FR66

FR21

EXAMPLE

EXAMPLE
YOYO ROLLER

6
3

BRACKET

4
5

4
5

6
7

A
2

NOTE:
1

LH SHOWN, RH SIMILAR
N_MM_252343_4_AAA0_01_00

AES

FIGURE 25-23-43-991-00100-A SHEET 1


Panel 3-Frame

25-23-43 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE
3FRAME
UPPER SIDEWALL PANEL

2FRAME
UPPER SIDEWALL PANEL

FR66
EXAMPLE

LH SHOWN
RH SIMILAR

FR21

A
EXAMPLE

YOYO ROLLER

SEAL

A
2

BRACKET

N_MM_252343_4_AAB0_01_00

AES

FIGURE 25-23-43-991-00400-A SHEET 1


Panel 2-Frame with a Seal

25-23-43 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE
3FRAME
UPPER SIDEWALL PANEL

2FRAME
UPPER SIDEWALL PANEL

EXAMPLE
FR66

A
FR21
1
2

A
EXAMPLE
3
4
YOYO ROLLER
7
8

7
8
5
6

BRACKET

N_MM_252343_4_AAC0_01_00

AES

FIGURE 25-23-43-991-00700-A SHEET 1


Panel 3-Frame End

25-23-43 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE
3FRAME
UPPER SIDEWALL PANEL

2FRAME
UPPER SIDEWALL PANEL

FR66

EXAMPLE

FR21
LH SHOWN
RH SIMILAR

A
A
EXAMPLE

YOYO ROLLER

2
4
3
1

A
4
3

BRACKET

N_MM_252343_4_AAE0_01_00

AES

FIGURE 25-23-43-991-00800-A SHEET 1


Panel 2-Frame Filler

25-23-43 PB401

Page 6
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-23-43-400-001-A
Installation of the Upper Sidewall Panel(s)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

DESIGNATION

Consumable Materials

REFERENCE
Material No: 16-047

C.

QTY
AR TAPE - MASKING

DESIGNATION
STRUCTURE PAINTS
DECORATIVE PAINT (INTERNAL APPLIC.)

Expendable Parts

FIG.ITEM
30

DESIGNATION

IPC-CSN
11-32-25-81-010

placard
D.

Referenced Information

REFERENCE
11-00-00-400-007-A

DESIGNATION
Installation of the ESSO (Scotchcal Labels)

12-21-12-100-004-A

Cleaning of the Plastic Surfaces and Mirrors

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

11-32-25-00
INTERIOR PLACARDS - DESCRIPTION AND OPERATION
(Ref. Fig. 25-23-43-991-00500-A - Panel 3-Frame - Identification Marking)
(Ref. Fig. 25-23-43-991-00100-A - Panel 3-Frame)
(Ref. Fig. 25-23-43-991-00400-A - Panel 2-Frame with a Seal)
(Ref. Fig. 25-23-43-991-00700-A - Panel 3-Frame End)
(Ref. Fig. 25-23-43-991-00800-A - Panel 2-Frame Filler)
3.

Job Set-up
Subtask 25-23-43-860-051-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the backrests of the passenger seats, in the area where you removed the sidewall
panel(s), are folded down.

Subtask 25-23-43-865-054-A
B.

AES

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

25-23-43 PB401

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4.

Procedure
Subtask 25-23-43-210-051-A
A.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Do an inspection of the component interface and/or the adjacent area.

(3)

Make sure that the parts retained from the removed component are clean and in the correct condition.

Subtask 25-23-43-560-050-A
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN YOU
USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15 MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
CAUTION :

B.

USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM THE
MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE SURFACE PROTECTION
OF THE COMPONENTS AND THE RELATED AREA.

Preparation of Component Replacement


(Ref. Fig. 25-23-43-991-00500-A - Panel 3-Frame - Identification Marking)
(1)

Examine the markings on the left and right sidewall-panels at FR35/FR35.8 to FR36 and FR46 to FR47.
NOTE :

(2)

Make sure that the markings on the left and right sidewall-panels at FR35/FR35.8 to FR36 and FR46 to
FR47 are in a good condition.

(3)

If necessary, install new placards or paint new markings on the sidewall-panels.

(4)

If you paint a new marking:

(5)

AES

These markings (dark color triangles) identify the windows through which the flight crew can
look at the external slat/flap position-markings.

(a)

Clean the area (Ref. TASK 12-21-12-100-004-A).

(b)

Measure the distances and make marks (Refer to detail B).

(c)

Apply TAPE - MASKING to the area adjacent to the marks you made.

(d)

Paint a new marking on the sidewall-panel and use STRUCTURE PAINTS (Material No: 16-047)

If you install a new placard:


(a)

Clean the area (Ref. TASK 12-21-12-100-004-A).

(b)

Measure the distances and make marks (Refer to detail C).

(c)

Install the new (IPC-CSN 11-32-25-81) placard (30) adjacent to the marks you made (Ref. TASK
11-00-00-400-007-A) (Ref. 11-32-25-00).

25-23-43 PB401

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Subtask 25-23-43-420-050-A
C.

Installation of a 3-Frame Sidewall-Panel


(Ref. Fig. 25-23-43-991-00100-A - Panel 3-Frame)
NOTE :

The installation procedure is applicable for the LH and RH sidewall-panels.

(1)

Put the sidewall-panel (1) in position as recorded in the removal procedure.

(2)

Move the sidewall-panel (1) down and engage the yo-yo rollers in the brackets.

(3)

Put the lining strips (2) up between the sidewall-panel (1) and the adjacent panels, and make sure that
they are correctly engaged.

(4)

Make sure that the sidewall-panels are aligned to each other.

(5)

Install the washers (3), (4) and the screws (5).

(6)

Clean the decor-panel (Ref. TASK 12-21-12-100-004-A).

(7)

Put the decor-panel (6) and the decor-cover (7) in position and make sure that the decor-cover (7) is
correctly engaged.

Subtask 25-23-43-420-051-A
D.

Installation of a 2-Frame Sidewall-Panel with a Seal attached


(Ref. Fig. 25-23-43-991-00400-A - Panel 2-Frame with a Seal)
NOTE :

The installation procedure is applicable for the LH and RH sidewall-panels.

(1)

Put the sidewall-panel (1) in position as recorded in the removal procedure.

(2)

Move the sidewall-panel (1) down and engage the yo-yo rollers in the brackets.

(3)

Push the lining strip (2) up between the sidewall-panel (1) and the adjacent panel and make sure that
they are correctly engaged.

(4)

Make sure that the sidewall-panels are aligned to each other.

(5)

Install the screws (4) and the washers (3).

Subtask 25-23-43-420-053-A
E.

Installation of a 3-Frame End-Panel


(Ref. Fig. 25-23-43-991-00700-A - Panel 3-Frame End)
NOTE :

AES

The installation procedure is applicable for the LH and RH sidewall-panels.

(1)

Put the sidewall-panel (1) in position as recorded in the removal procedure.

(2)

Move the sidewall-panel (1) down and engage the yo-yo rollers in the brackets.

(3)

Put the lining strips (2) up between the sidewall-panel (1) and the adjacent panels, and make sure that
they are correctly engaged.

(4)

Make sure that the sidewall-panels are aligned to each other.

(5)

Install the screws (7) and the plugs (8).

(6)

Install the washers (3) and the screws (4).

(7)

Clean the decor-panel (5) (Ref. TASK 12-21-12-100-004-A).

(8)

Put the decor-panel (5) and the decor-cover (6) in position and make sure that the decor-cover (6) is
correctly engaged.

25-23-43 PB401

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AIRCRAFT MAINTENANCE MANUAL
Subtask 25-23-43-420-054-A
F.

Installation of a 2-Frame Filler-Panel


(Ref. Fig. 25-23-43-991-00800-A - Panel 2-Frame Filler)
NOTE :

The installation procedure is applicable for the LH and RH sidewall-panels.

(1)

Put the sidewall-panel (1) in position as recorded in the removal procedure.

(2)

Move the sidewall-panel (1) down and engage the yo-yo rollers in the brackets.

(3)

Push the lining strip (2) up between the sidewall-panel (1) and the adjacent panels, and make sure that
they are correctly engaged.

(4)

Make sure that the sidewall-panels are aligned to each other.

(5)

Install the screws (4) and the covers (3).

Subtask 25-23-43-865-055-A
G.
5.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

Close-up
Subtask 25-23-43-862-051-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-23-43 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
EXAMPLE

A
FLAPS

A
A

B
C

FR47
FR46
SLATS
1

FR36

FR35
FR35.8

C
SOLUTION WITH
PLACARD

FR35
FR35.8
FR46

FR36
FR47

10.0mm
(0.395in.)

B
(1.97in.)

50.0mm

20.0mm
(0.79in.)

SOLUTION WITH
PAINTED MARKING

20.0mm

50.0mm

NOTE:

(1.97in.)

(0.79in.)

VALID FOR A321

N_MM_252343_4_AAF0_01_00

AES

FIGURE 25-23-43-991-00500-A SHEET 1


Panel 3-Frame - Identification Marking

25-23-43 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-23-43-000-002-A
Removal of the Blinds on the Sidewall Panel(s)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-23-43-000-001-A

Removal of the Upper Sidewall Panel(s)

(Ref. Fig. 25-23-43-991-01300-A - Blinds on the Sidewall Panel(s))


3.

Job Set-up
Subtask 25-23-43-861-051-A
A.

Energize the ground service network (Ref. TASK 24-42-00-861-001-A).

Subtask 25-23-43-010-052-A
B.
4.

Remove the related Upper Sidewall Panel(s) (Ref. TASK 25-23-43-000-001-A).

Procedure
Subtask 25-23-43-020-059-A
A.

AES

Removal of the Blinds on the Sidewall Panel(s)


(Ref. Fig. 25-23-43-991-01300-A - Blinds on the Sidewall Panel(s))
(1)

Remove the screws (3) and the washers (2) and the window fairing assembly (1).

(2)

Remove the nuts (7), the washers (8) and the screws (9).

(3)

Release the clips (10) and disengage the attachment frame (6) from the frame window fairing (4).

(4)

Move the blind (5) out of the guide-blind (11) and remove it.

25-23-43 PB401

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** On A/C ALL

A
EXAMPLE

A
6
11

3
5
10

9
8

7
N_MM_252343_4_SAA0_01_00

AES

FIGURE 25-23-43-991-01300-A SHEET 1


Blinds on the Sidewall Panel(s)

25-23-43 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-23-43-400-002-A
Installation of the Blinds on the Sidewall Panel(s)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-862-001-A

DESIGNATION
De-energize the Ground Service Network Supplied from the External Power

25-23-43-000-001-A

Removal of the Upper Sidewall Panel(s)

25-23-43-400-001-A

Installation of the Upper Sidewall Panel(s)

(Ref. Fig. 25-23-43-991-01300-A - Blinds on the Sidewall Panel(s))


3.

Job Set-up
Subtask 25-23-43-860-052-A
A.

4.

Make sure that the Upper Sidewall Panel(s) is(are) removed (Ref. TASK 25-23-43-000-001-A).

Procedure
Subtask 25-23-43-210-052-A
A.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Do an inspection of the component interface and/or the adjacent area.

Subtask 25-23-43-420-060-A
B.

5.

Installation of the Blinds on the Sidewall Panel(s)


(Ref. Fig. 25-23-43-991-01300-A - Blinds on the Sidewall Panel(s))
(1)

Put the blind (5) in the guide-blind (11).

(2)

Put the attachment frame (6) in position and attach it to the frame window fairing (4) with the clips
(10).

(3)

Install the washers (8), the screws (9) and the nuts (7).

(4)

Put the window fairing assembly (1) in position and install the washers (2) and the screws (3).

Close-up
Subtask 25-23-43-410-052-A
A.

Close Access
(1)

Install the Upper Sidewall panel(s) (Ref. TASK 25-23-43-400-001-A).

Subtask 25-23-43-862-052-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A)

25-23-43 PB401

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AIRCRAFT MAINTENANCE MANUAL

PANELS - LOWER SIDEWALL - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-23-44-000-001-A
Removal of the Lower Sidewall-Panels (Dado Panels)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-21-41-000-001-A

Removal of the Passenger Seats

(Ref. Fig. 25-23-44-991-00100-A - Lower Sidewall Panels - Installation)


3.

Job Set-up
Subtask 25-23-44-861-053-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A)

Subtask 25-23-44-010-050-A
B.

Get Access
(1)

4.

If necessary remove the passenger seats in the area of the panels you will remove. (Ref. TASK
25-21-41-000-001-A)

Procedure
Subtask 25-23-44-020-050-A
A.

AES

Remove the panel (2)


(Ref. Fig. 25-23-44-991-00100-A - Lower Sidewall Panels - Installation)
(1)

Use a punch to release the center pins of the quick release pins (1).

(2)

Pull the lower edge of the panel (2) away from the compartment wall.

(3)

Pull the panel (2) down and remove the fasteners (3) from the attachment fittings (4).

(4)

Remove the panel (2).

25-23-44 PB401

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** On A/C ALL

EXAMPLE
Z200

A
B
A

A
4

1
N_MM_252344_4_AAM0_01_00

AES

FIGURE 25-23-44-991-00100-A SHEET 1


Lower Sidewall Panels - Installation

25-23-44 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-23-44-400-001-A
Installation of the Lower Sidewall-Panels (Dado Panels)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-21-41-400-001-A

Installation of the Passenger Seats

(Ref. Fig. 25-23-44-991-00100-A - Lower Sidewall Panels - Installation)


3.

Job Set-up
Subtask 25-23-44-860-050-A
A.

4.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A)

(2)

Clean the component interface and/or the adjacent area.

(3)

Do an inspection of the component interface and/or the adjacent area.

(4)

Make sure that the parts retained from the removed component are clean and in the correct condition.

Procedure
(Ref. Fig. 25-23-44-991-00100-A - Lower Sidewall Panels - Installation)
Subtask 25-23-44-420-050-A
A.

5.

Installation of the Panel (2)


(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Engage the fasteners (3) in the attachment fittings (4) and install the panel (2).

(3)

Install the quick release pins (1).

Close-up
Subtask 25-23-44-410-050-A
A.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

If necessary install the passenger seats removed for access (Ref. TASK 25-21-41-400-001-A).

Subtask 25-23-44-862-052-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A)

25-23-44 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

PANELS - LOWER SIDEWALL - INSPECTION/CHECK


** On A/C ALL
Task 25-23-44-210-001-A
Detailed Visual Inspection of the Lower Sidewall Panel and of the Area Behind the Lower Sidewall Panel for Foreign
Material Accumulation.
1.

Reason for the Job


(Ref. MPD 25-23-31-01-)
DETAILED INSPECTION OF LOWER SIDE WALL PANEL AND OF AREA BEHIND LOWER SIDE WALL
PANEL FOR FOREIGN MATERIAL ACCUMULATION.

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-23-44-000-001-A

Removal of the Lower Sidewall-Panels (Dado Panels)

25-23-44-400-001-A

Installation of the Lower Sidewall-Panels (Dado Panels)

(Ref. Fig. 25-23-44-991-00300-A - Lower Sidewall Panels)


3.

Job Set-up
Subtask 25-23-44-861-052-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-23-44-010-053-A
B.

Get Access
(1)

4.

Remove the lower sidewall panel(s) as necessary (Ref. TASK 25-23-44-000-001-A).

Procedure
Subtask 25-23-44-210-052-A
A.

Visual Inspection
(Ref. Fig. 25-23-44-991-00300-A - Lower Sidewall Panels)
NOTE :

AES

Remove one lower sidewall panel in the FWD, MID and AFT passenger cabin.
Alternate sidewall panel is recommended at the next inspection.
Interval may be adjusted according to operator experience.

(1)

Do a detailed visual inspection of the lower sidewall panel and of the area behind the lower sidewall
panel for:
. Foreign material accumulation
. Dust contamination
(eg. clothing fibers, exfoliated skin and nicotine).

(2)

If you find foreign material, remove more adjacent panels and do a visual inspection.

(3)

Clean the component interface and/or the adjacent area if necessary.

25-23-44 PB601

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5.

Close-up
Subtask 25-23-44-410-053-A
A.

Install the lower sidewall panels (Ref. TASK 25-23-44-400-001-A)

Subtask 25-23-44-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-23-44 PB601

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE
Z200

EXAMPLE

LOWER SIDEWALL PANEL

NOTE: THIS LOWER SIDEWALL PANEL CONFIGURATION


IS FOR A NONCUSTOMIZED
AIRCRAFT (NO GALLEYS, LAVATORIES
AND STOWAGES).

N_MM_252344_6_AAM0_01_00

AES

FIGURE 25-23-44-991-00300-A SHEET 1


Lower Sidewall Panels

25-23-44 PB601

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AIRCRAFT MAINTENANCE MANUAL

LINING - DOOR FRAME - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-23-45-000-005-A
Removal of the Door Frame Linings at the Left FWD Passenger/Crew Door
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific

QTY
DESIGNATION
1
CAP - BLANKING, PLASTIC
1
PLUG - BLANKING, PLASTIC

No specific

SCREWDRIVER - SMALL

No specific

WARNING NOTICE(S)

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

33-51-11-000-001-A

Removal of the Cabin Emergency Lights

33-51-13-000-001-A

Removal of the Cabin Wall-Mounted Emergency-Exit-Markers

33-51-16-000-001-A

Removal of the Emergency Exit Sign

52-10-00-010-001-A

Opening of the Passenger/Crew Door

(Ref. Fig. 25-23-45-991-00600-B - Door Frame Linings at the FWD Passenger/Crew Door, left Side)
3.

Job Set-up
Subtask 25-23-45-861-050-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A)

Subtask 25-23-45-860-055-A
B.

Aircraft Maintenance Configuration


(1)

In the cockpit:
(a)

(2)

On the FAP 120RH:


(a)

(3)

Make sure that the switch EMER EXIT LT 4WL on the panel 25VU is in the OFF position.

Make sure that the switch LIGHT EMER is in the OFF position.

Put the WARNING NOTICE(S) on the panels 25VU and 120RH, to tell persons not to operate the
switches 4WL and LIGHT EMER.

Subtask 25-23-45-010-053-A
C.

Get Access
(1)

AES

Open the FWD passenger/crew door, Zone 831 (Ref. TASK 52-10-00-010-001-A).

25-23-45 PB401

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4.

(2)

Remove the emergency exit sign 41WL (Ref. TASK 33-51-16-000-001-A).

(3)

Remove the cabin emergency light 21WL (Ref. TASK 33-51-11-000-001-A).

(4)

Remove the cabin wall-mounted emergency-exit-marker 90WL1 (Ref. TASK 33-51-13-000-001-A).

Procedure
Subtask 25-23-45-020-055-B
A.

Removal of the door frame linings 221AW, 221BW, 221CW, 221EW, 221FW, 221RW, 221SW, 221VW,
(Ref. Fig. 25-23-45-991-00600-B - Door Frame Linings at the FWD Passenger/Crew Door, left Side)
(1)

Remove the lining 221SW:


CAUTION :

(2)

MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU DISCONNECT
THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE DAMAGE TO EQUIPMENT.

(a)

Disconnect the electrical connector (19) from the electrical harness.

(b)

Put CAP - BLANKING, PLASTIC on the disconnected electrical connectors.

(c)

Loosen the clamp (6) and disconnect the hose (5).

(d)

Put PLUG - BLANKING, PLASTIC on the disconnected line ends.

(e)

Hold the lining 221SW in position.

(f)

Remove the caps (3), the screws (1), (4) and (8), the washers (2) and (7) and remove the lining
221SW.

Remove the lining 221EW:


(a)

Remove the handgrip:


CAUTION :

(3)

(5)

Put a SCREWDRIVER - SMALL with a flat blade between the handgrip cover (9) and the
handgrip (14).

Carefully push the lugs (10) of the handgrip cover (9) in the direction of the arrows and
remove the handgrip cover (9).

Remove the screws (11) and (12), the plates (13), the spacer (15) (if installed) and the
handgrip (14).

Remove the screws (27) and the washers (26).

(c)

Lift the lining 221EW to release the attach brackets (24) from the yo-yo rolls (25) and remove the
lining 221EW.

Remove the lining 221BW:


Remove the screws (1), (27) and (30), the washers (2), (26) and (31) and remove the lining
221BW.

Remove the lining 221AW:


(a)

Remove the screws (27) and the washers (26).

(b)

Lift the lining 221AW to release the attach brackets (24) from the yo-yo rolls (25) and remove
the lining 221AW.

Remove the lining 221FW:


(a)

AES

(b)

(a)
(4)

DO NOT USE TOO MUCH FORCE WHEN YOU REMOVE THE COVER AS THIS
CAN CAUSE DAMAGE TO THE RETAINER.

Remove the screws (16) and the washers (17) and the latch-hook (18).

25-23-45 PB401

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(b)
(6)

Remove the lining 221VW:


(a)

(7)

Remove the screws (1) and the washers (2) and the lining 221VW.

Remove the lining 221CW:


(a)

(8)

Remove the screws (29) and the washers (28) and remove the lining 221FW.

Remove the screws (29) and the washers (28) and remove the lining 221CW.

Remove the lining 221RW:


(a)

Remove the handgrip:


CAUTION :

(b)

AES

DO NOT USE TOO MUCH FORCE WHEN YOU REMOVE THE COVER AS THIS
CAN CAUSE DAMAGE TO THE RETAINER.

Put a SCREWDRIVER - SMALL with a flat blade between the handgrip cover (9) and the
handgrip (14).

Carefully push the lugs (10) of the handgrip cover (9) in the direction of the arrows and
remove the handgrip cover (9).

Remove the screws (11) and (12), the plates (13), the spacer (15) (if installed) and the
handgrip (14).

Remove the screws (1) and the washers (2) and remove the lining 221RW.

25-23-45 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

B
G

EXAMPLE

FR16

221VW

EXAMPLE

221EW
FR20

221FW

F
A
A
D
K

221SW
Z221

D
H
L
221BW

221RW

H
H

2
1

221AW

221CW

A
5

C
B

EXAMPLE

221SW

7
8

4
3

7
8
N_MM_252345_4_CAMA_01_00

AES

FIGURE 25-23-45-991-00600-B SHEET 1


Door Frame Linings at the FWD Passenger/Crew Door, left
Side

25-23-45 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

EXAMPLE
LOCKED
13
11

10

10
9

9
UNLOCKED

15

14
13
12

G
EXAMPLE

19

17
16

17
16
18
NOTE:
1

IF INSTALLED
N_MM_252345_4_CAMA_02_00

AES

FIGURE 25-23-45-991-00600-B SHEET 2


Door Frame Linings at the FWD Passenger/Crew Door, left
Side

25-23-45 PB401

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

EXAMPLE

LINING 2 4
ATTACH
BRACKET

26

28

27

29

25
YOYO ROLL

L
K
EXAMPLE

31

26

28
29

27

30

N_MM_252345_4_CAMA_03_00

AES

FIGURE 25-23-45-991-00600-B SHEET 3


Door Frame Linings at the FWD Passenger/Crew Door, left
Side

25-23-45 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-23-45-400-006-A
Installation of the Door Frame Linings at the Left FWD Passenger/Crew Door
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific

B.

QTY
1
WARNING NOTICE(S)

DESIGNATION

Torque wrench: range to between 0.20 and 3.60 M.DAN (2.00 and 26.00
LBF.FT)

Referenced Information

REFERENCE
11-00-00-400-002-A
20-21-11-911-001-A

DESIGNATION
Installation of the Decals
Tightening Torques for Standard Threaded Fasteners

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

33-51-00-710-008-A
33-51-11-400-001-A

Operational Test of the Emergency Lighting in the Cabin with the EMER EXIT
LT Switch
Installation of the Cabin Emergency Light

33-51-13-400-001-A

Installation of the Cabin Wall-Mounted Emergency-Exit-Markers

33-51-16-400-001-A

Installation of the Emergency Exit Sign

35-23-00-710-001-A

Operational Check of Manual Mask Release

52-10-00-410-001-A

Closing of the Passenger/Crew Door

11-32-25-00
INTERIOR PLACARDS - DESCRIPTION AND OPERATION
(Ref. Fig. 25-23-45-991-00600-B - Door Frame Linings at the FWD Passenger/Crew Door, left Side)
3.

Job Set-up
Subtask 25-23-45-860-053-A
A.

AES

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A)

(2)

Make sure that the switch 4WL on the panel 25VU is in the off position.

(3)

Make sure that the switch LIGHT EMER on the panel 120RH is in the off position.

(4)

Make sure that the WARNING NOTICE(S) are in position on the panels 25VU and 120 RH to tell
persons not to operate the switches 4WL and LIGHT EMER.

(5)

Clean the component interface and/or the adjacent area.

(6)

Do an inspection of the component interface and/or the adjacent area.

(7)

Make sure that the parts retained from the removed component are clean and in the correct condition.

25-23-45 PB401

Page 1
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
Subtask 25-23-45-865-059-A
B.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
PANEL

49VU

DESIGNATION
LIGHTING/EMER LT/CABIN

2WL

H06

49VU

LIGHTING/EMER LT/CABIN

1WL

H05

122VU

LIGHTING/CABIN/EMER/LT

3WL

V07

4.

FIN

LOCATION

Procedure
Subtask 25-23-45-420-056-B
A.

Installation of the door frame linings 221AW, 221BW, 221CW, 221EW, 221FW, 221RW,221SW, 221VW,
(Ref. Fig. 25-23-45-991-00600-B - Door Frame Linings at the FWD Passenger/Crew Door, left Side)
(1)

Unless specified, TORQUE al nuts, bolts and screws (Ref. TASK 20-21-11-911-001-A).

(2)

Install the lining 221RW:


(a)

Put the lining 221RW in position and install the screws (1) and the washers (2), but do not
tighten the screws (1).

(b)

Install the handgrip:


1

(3)

(c)

Tighten the screws (1).

(d)

Install the handgrip cover (9). Make sure that the lugs (10) of the handgrip cover engage
correctly. Press the handgrip cover into position until you hear a click.

Install the lining 221CW:


(a)

(4)

(6)

(7)

Put the lining 221VW in position and install the screws (1) and the washers (2).

Install the lining 221FW:


(a)

Put the lining 221FW in position and install the screws (29) and the washers (28).

(b)

Put the latch hook (18) in position and install the screws (16) and the washers (17).

Install the lining 221AW:


(a)

Put the lining 221AW in position and engage the attach brackets (24) in the yo-yo rolls (25).

(b)

Install the screws (27) and the washers (26).

Install the lining 221BW:


(a)

(8)

Put the lining 221CW in position and install the screws (29) and the washers (28).

Install the lining 221VW:


(a)

(5)

Put the lining 221BW in position and install the screws (1), (27) and (30) and the washers (2),
(26) and (31).

Install the lining 221EW:


(a)

Put the lining 221EW in position and engage the attach brackets (24) in the yo-yo rolls (25).

(b)

Install the screws (27) and the washers (26).

(c)

Install the handgrip:


1

AES

Put the spacer (15) (if installed), the handgrip (14), the plates (13) and the screws (11)
and (12) in position. TORQUE the screws (11) and (12) to 0.8 M.DAN (70.80 LBF.IN).

Put the spacer (15) (if installed), the handgrip (14), the plates (13) and the screws (11)
and (12) in position. TORQUE the screws (11) and (12) to 0.8 M.DAN (70.80 LBF.IN).

25-23-45 PB401

Page 2
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
2
(9)

Install the handgrip cover (9). Make sure that the lugs (10) of the handgrip cover engage
correctly. Press the handgrip cover into position until you hear a click.

Install the lining 221SW:


(a)

Put the lining 221SW in position and install the screws (1), (4) and (8), the washers (2) and (7),
but do not tighten the screws (1), (4) and (8).

(b)

Make sure that there is a clearance of 2.0 +0.0 -0.5 mm (0.08 +0.00 -0.02 in.) at each side of
the oxygen container doors (Ref. TASK 35-23-00-710-001-A).

(c)

Tighten the screws (4) and (8) and install the caps (3).

(d)

Remove the blanking plugs from the line ends.

(e)

Connect the hose (5) and tighten the clamp (6).

(f)

Connect the electrical connectors:


1

Remove the blanking caps from the electrical connector(s).

Make sure that the electrical connectors are clean and in the correct condition.

Connect the electrical connector (19).

Subtask 25-23-45-942-054-A
B.

Remove the warning notices from the panels 25VU and 120RH.

Subtask 25-23-45-865-067-A
C.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
PANEL

49VU

DESIGNATION
LIGHTING/EMER LT/CABIN

FIN

LOCATION

2WL

H06

49VU

LIGHTING/EMER LT/CABIN

1WL

H05

122VU

LIGHTING/CABIN/EMER/LT

3WL

V07

Subtask 25-23-45-710-056-A
D.
5.

Do the operational test of the cabin emergency lighting (Ref. TASK 33-51-00-710-008-A).

Close-up
Subtask 25-23-45-410-053-A
A.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Install the cabin wall-mounted emergency-exit marker 90WL1 (Ref. TASK 33-51-13-400-001-A).

(3)

Install the cabin emergency light 21WL (Ref. TASK 33-51-11-400-001-A).

(4)

Install the emergency exit sign 41WL (Ref. TASK 33-51-16-400-001-A).

(5)

Close the FWD passenger/crew door, Zone 831 (Ref. TASK 52-10-00-410-001-A).

Subtask 25-23-45-210-068-A
B.

AES

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Do an inspection of the component interface and/or the adjacent area.

(3)

Make sure that all placards of the retained/new components are in the correct position and in good
condition.

25-23-45 PB401

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(4)

If necessary install new placards, refer to (Ref. TASK 11-00-00-400-002-A) and (Ref. 11-32-25-00)

Subtask 25-23-45-862-051-A
C.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A)

25-23-45 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-23-45-000-002-A
Removal of the Door Frame Linings at the Right FWD Passenger/Crew Door
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific

QTY
DESIGNATION
1
CAP - BLANKING, PLASTIC
1
PLUG - BLANKING, PLASTIC

No specific
No specific

AR
1

B.

SAFETY CLIP - CIRCUIT BREAKER


SCREWDRIVER - SMALL

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

33-51-11-000-001-A

Removal of the Cabin Emergency Lights

33-51-13-000-001-A

Removal of the Cabin Wall-Mounted Emergency-Exit-Markers

33-51-16-000-001-A

Removal of the Emergency Exit Sign

52-10-00-010-001-A

Opening of the Passenger/Crew Door

(Ref. Fig. 25-23-45-991-00300-B - Door Frame Linings at the FWD Passenger/Crew Door, right Side)
3.

Job Set-up
Subtask 25-23-45-861-052-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A)

Subtask 25-23-45-010-051-A
B.

Get Access
(1)

Open the FWD passenger/crew door, Zone 841 (Ref. TASK 52-10-00-010-001-A).

(2)

Remove the emergency exit sign 40WL (Ref. TASK 33-51-16-000-001-A).

(3)

Remove the cabin emergency light 20WL (Ref. TASK 33-51-11-000-001-A).

(4)

Remove the cabin wall-mounted emergency-exit-marker 90WL2 (Ref. TASK 33-51-13-000-001-A).

Subtask 25-23-45-865-068-A
C.

Open, safety and tag this(these) circuit breaker(s):

PANEL
2000VU
4.

DESIGNATION
VACU CLEANER SKT-CAB-Z222

FIN
1ME

LOCATION
F07

Procedure
Subtask 25-23-45-020-052-B
A.

AES

Removal of the door frame linings 222RW, 222SW, 222VW, 222UW, 222TW,
(Ref. Fig. 25-23-45-991-00300-B - Door Frame Linings at the FWD Passenger/Crew Door, right Side)

25-23-45 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(1)

Remove the lining 222SW:


CAUTION :

(2)

MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU DISCONNECT
THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE DAMAGE TO EQUIPMENT.

(a)

Disconnect the electrical connectors (19) from the electrical harness.

(b)

Put CAP - BLANKING, PLASTIC on the disconnected electrical connectors.

(c)

Loosen the clamp (6) and disconnect the hose (5).

(d)

Put PLUG - BLANKING, PLASTIC on the disconnected line ends.

(e)

Hold the lining 222SW in position.

(f)

Remove the caps (3), the screws (1), (4) and (8), the washers (2) and (7) and remove the lining
222SW.

Remove the lining 222UW:


(a)

Remove the handgrip:


CAUTION :

(3)

Put a SCREWDRIVER - SMALL with a flat blade between the handgrip cover (9) and the
handgrip (14).

Carefully push the lugs (10) of the handgrip cover (9) in the direction of the arrows and
remove the handgrip cover (9).

Remove the screws (11) and (12), the plates (13), the spacer (15) (if installed) and the
handgrip (14).

Remove the screws (16), the washers (17) and the latch hook (18).

(c)

Remove the screws (1), the washers (2) and the lining 222UW.

Remove the lining 222VW:


Remove the screws (1) and the washers (2) and remove the lining 222VW.

Remove the lining 222TW:


(a)

(5)

(b)

(a)
(4)

Remove the caps (3), the screws (4) and (1), the washers (2) and remove the lining 222TW.

Remove the lining 222RW:


(a)

Remove the handgrip:


CAUTION :

AES

DO NOT USE TOO MUCH FORCE WHEN YOU REMOVE THE COVER AS THIS
CAN CAUSE DAMAGE TO THE RETAINER.

DO NOT USE TOO MUCH FORCE WHEN YOU REMOVE THE COVER AS THIS
CAN CAUSE DAMAGE TO THE RETAINER.

Put a SCREWDRIVER - SMALL with a flat blade between the handgrip cover (9) and the
handgrip (14).

Carefully push the lugs (10) of the handgrip cover (9) in the direction of the arrows and
remove the handgrip cover (9).

25-23-45 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
3

AES

Remove the screws (11) and (12), the plates (13), the spacer (15) (if installed) and the
handgrip (14).

(b)

Remove the cap (3), the screws (4) and (1) and the washers (2).

(c)

Carefully tilt the lining to remove the nuts (22) and the socket (23).

(d)

Remove the lining 222RW.

25-23-45 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR16
222VW

A
G
C

FR20

222SW

222UW

EXAMPLE

A
Z222

A
D
F
B

A
D

2
1
222RW

222TW

A
B
B

EXAMPLE

A
C

6
222SW
4
3
7
8

7
8
N_MM_252345_4_DAMA_01_00

AES

FIGURE 25-23-45-991-00300-B SHEET 1


Door Frame Linings at the FWD Passenger/Crew Door,
right Side

25-23-45 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

EXAMPLE
LOCKED
10
13
11
10
9

9
UNLOCKED

F
E

15

14
13
12

H
22
17
16

17
16

G
23

18

EXAMPLE

19

NOTE:
1

IF INSTALLED
N_MM_252345_4_DAMA_02_00

AES

FIGURE 25-23-45-991-00300-B SHEET 2


Door Frame Linings at the FWD Passenger/Crew Door,
right Side

25-23-45 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-23-45-400-007-A
Installation of the Door Frame Linings at the Right FWD Passenger/Crew Door
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

B.

QTY

DESIGNATION
Torque wrench: range to between 0.20 and 3.60 M.DAN (2.00 and 26.00
LBF.FT)

Referenced Information

REFERENCE
11-00-00-400-002-A
20-21-11-911-001-A

DESIGNATION
Installation of the Decals
Tightening Torques for Standard Threaded Fasteners

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

33-51-11-400-001-A

Installation of the Cabin Emergency Light

33-51-13-400-001-A

Installation of the Cabin Wall-Mounted Emergency-Exit-Markers

33-51-16-400-001-A

Installation of the Emergency Exit Sign

35-23-00-710-001-A

Operational Check of Manual Mask Release

52-10-00-410-001-A

Closing of the Passenger/Crew Door

11-32-25-00
INTERIOR PLACARDS - DESCRIPTION AND OPERATION
(Ref. Fig. 25-23-45-991-00300-B - Door Frame Linings at the FWD Passenger/Crew Door, right Side)
3.

Job Set-up
Subtask 25-23-45-860-051-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A)

(2)

Clean the component interface and/or the adjacent area.

(3)

Do an inspection of the component interface and/or the adjacent area.

(4)

Make sure that the parts retained from the removed component are clean and in the correct condition.

Subtask 25-23-45-865-065-A
B.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

PANEL
2000VU
4.

DESIGNATION
VACU CLEANER SKT-CAB-Z222

FIN
1ME

LOCATION
F07

Procedure
Subtask 25-23-45-420-058-B
A.

AES

Installation of the door frame linings 222RW, 222SW, 222TW, 222UW, 222VW
(Ref. Fig. 25-23-45-991-00300-B - Door Frame Linings at the FWD Passenger/Crew Door, right Side)

25-23-45 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(1)

Unless specified, TORQUE all nuts, bolts and screws (Ref. TASK 20-21-11-911-001-A).

(2)

Install the lining 222RW:


(a)

Put the socket (23) in position and install the nuts (22).

(b)

Put the lining 222RW in position.

(c)

Install the screws (1), (4) and the washers (2), but do not tighten the screws (1) and (4).

(d)

Install the handgrip:


1

(3)

(e)

Tighten the screws (1) and (4) and install the cap(s) (3).

(f)

Install the handgrip cover (9). Make sure that the lugs (10) of the handgrip cover engage
correctly. Press the handgrip cover into position until you hear a click.

Install the lining 222TW:


(a)

(4)

(6)

AES

Put the lining 222TW in position and install the screws (1) and (4), the washers (2) and the caps
(3).

Install the lining 222VW:


(a)

(5)

Put the spacer (15) (if installed), the handgrip (14), the plates (13) and the screws (11)
and (12) in position. TORQUE the screws (11) and (12) to 0.8 M.DAN (70.80 LBF.IN).

Put the lining 222VW in position and install the screws (1) and the washers (2).

Install the lining 222UW:


(a)

Put the lining 222UW in position and install the screws (1) and the washers (2).

(b)

Put the latch hook (18) in position and install the screws (16) and the washers (17).

(c)

Install the handgrip:


1

Put the spacer (15) (if installed), the handgrip (14), the plates (13) and the screws (11)
and (12) in position. TORQUE the screws (11) and (12) to 0.8 M.DAN (70.80 LBF.IN).

Install the handgrip cover (9). Make sure that the lugs (10) of the handgrip cover engage
correctly. Press the handgrip cover into position until you hear a click.

Install the lining 222SW:


(a)

Put the lining 222SW in position and install the screws (1), (4) and (8) and the washers (2) and
(7), but do not tighten.

(b)

Make sure that there is a clearance of 2.0 +0.0 -0.5 mm (0.08 +0.00 -0.02 in.) at each side of
the oxygen container doors (Ref. TASK 35-23-00-710-001-A).

(c)

Tighten the screws (1), (4) and (8) and install the caps (3).

(d)

Remove the blanking plugs from the line ends.

(e)

Connect the hose (5) and tighten the clamp (6).

(f)

Connect the electrical connector:


1

Remove the blanking caps from the electrical connector(s).

Make sure that the electrical connectors are clean and in the correct condition.

Connect the electrical connector (19).

25-23-45 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
5.

Close-up
Subtask 25-23-45-410-054-A
A.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Install the cabin wall-mounted emergency-exit-marker 90WL2 (Ref. TASK 33-51-13-400-001-A).

(3)

Install the cabin emergency light 20WL (Ref. TASK 33-51-11-400-001-A).

(4)

Install the emergency exit sign 40WL (Ref. TASK 33-51-16-400-001-A).

(5)

Close the FWD passenger/crew door, Zone 841 (Ref. TASK 52-10-00-410-001-A).

Subtask 25-23-45-210-069-A
B.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Do an inspection of the component interface and/or the adjacent area.

(3)

Make sure that all placards of the retained/new components are in the correct position and in good
condition.

(4)

If necessary install new placards, refer to (Ref. TASK 11-00-00-400-002-A) and (Ref. 11-32-25-00)

Subtask 25-23-45-862-052-A
C.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A)

25-23-45 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-23-45-000-003-A
Removal of the Door Frame Linings at the Left AFT Passenger/Crew Door
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific

QTY
DESIGNATION
1
CAP - BLANKING, PLASTIC
1
PLUG - BLANKING, PLASTIC

No specific
No specific

AR
1

B.

SAFETY CLIP - CIRCUIT BREAKER


SCREWDRIVER - SMALL

Referenced Information

REFERENCE
23-73-13-000-001-A

DESIGNATION
Removal of the Aft/Additional Attendant Panel

23-73-22-000-001-A
23-73-44-000-001-A

Removal of the Attendant Indication Panel


Removal of the Handset/Cradle

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

33-51-11-000-001-A

Removal of the Cabin Emergency Lights

33-51-13-000-001-A

Removal of the Cabin Wall-Mounted Emergency-Exit-Markers

33-51-16-000-001-A

Removal of the Emergency Exit Sign

52-10-00-010-001-A

Opening of the Passenger/Crew Door

(Ref. Fig. 25-23-45-991-00400-B - Door Frame Linings at the AFT Passenger/Crew Door, left Side)
3.

Job Set-up
Subtask 25-23-45-861-053-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A)

Subtask 25-23-45-010-054-A
B.

AES

Get Access
(1)

Open the AFT passenger/crew door, Zone 832 (Ref. TASK 52-10-00-010-001-A).

(2)

Remove the attendant indication panel 320RH9 (Ref. TASK 23-73-22-000-001-A).

(3)

Remove the AFT attendant panel 126RH (Ref. TASK 23-73-13-000-001-A).

(4)

Remove the handset cradle 330RH9 (Ref. TASK 23-73-44-000-001-A).

(5)

Remove the emergency exit sign 45WL (Ref. TASK 33-51-16-000-001-A).

(6)

Remove the cabin emergency light 33WL (Ref. TASK 33-51-11-000-001-A).

(7)

Remove the cabin wall-mounted emergency-exit-marker 90WL7 (Ref. TASK 33-51-13-000-001-A).

25-23-45 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
Subtask 25-23-45-865-063-A
C.

Open, safety and tag this(these) circuit breaker(s):

PANEL
2001VU
4.

DESIGNATION
VACU CLEANER SKT-CAB-Z261

FIN
5ME

LOCATION
F06

Procedure
Subtask 25-23-45-020-057-B
A.

Removal of the door frame linings 261VW, 261UW, 261TW, 261WW


(Ref. Fig. 25-23-45-991-00400-B - Door Frame Linings at the AFT Passenger/Crew Door, left Side)
(1)

Remove the lining 261VW:


CAUTION :

(2)

(a)

Disconnect the electrical connector (19) from the electrical harness.

(b)

Put CAP - BLANKING, PLASTIC on the disconnected electrical connectors.

(c)

Loosen the clamp (6) and disconnect the hose (5).

(d)

Put PLUG - BLANKING, PLASTIC on the disconnected line ends.

(e)

Hold the lining 261VW in position.

(f)

Remove the caps (3), the screws (1), (4) and (8), the washers (2) and (7) and remove the lining
261VW.

Remove the lining 261UW:


(a)

(3)

MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU DISCONNECT
THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE DAMAGE TO EQUIPMENT.

Remove the screws (1), the washers (2) and the lining 261UW.

Remove the lining 261TW:


(a)

Remove the screws (16), the washers (17) and the latch hook (18).

(b)

Remove the handgrip:


CAUTION :

AES

DO NOT USE TOO MUCH FORCE WHEN YOU REMOVE THE COVER AS THIS
CAN CAUSE DAMAGE TO THE RETAINER.

Put a SCREWDRIVER - SMALL with a flat blade between the handgrip cover (9) and the
handgrip (14).

Carefully push the lugs (10) of the handgrip cover (9) in the direction of the arrows and
remove the handgrip cover (9).

Remove the screws (11) and (12), the plates (13), the spacer (15) (if installed) and the
handgrip (14).

(c)

Remove the cap (3), the screws (4) and (1) and the washers (2).

(d)

Carefully tilt the lining, remove the nuts (20) and disengage the socket (21).

(e)

Remove the lining 261TW.

25-23-45 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(4)

Remove the lining 261WW:


(a)

Remove the cap (3), the screws (4) and (1) and the washers (2).

(b)

Remove the handgrip:


CAUTION :

(c)

AES

DO NOT USE TOO MUCH FORCE WHEN YOU REMOVE THE COVER AS THIS
CAN CAUSE DAMAGE TO THE RETAINER.

Put a SCREWDRIVER - SMALL with a flat blade between the handgrip cover (9) and the
handgrip (14).

Carefully push the lugs (10) of the handgrip cover (9) in the direction of the arrows and
remove the handgrip cover (9).

Remove the screws (11) and (12), the plates (13), the spacer (15) (if installed) and the
handgrip (14).

Remove the lining 261WW.

25-23-45 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR66

G
A

EXAMPLE

261UW

FR68

261VW

F
A

Z261

D
1

261TW

261WW

B
B

EXAMPLE

6
261VW
4
3
7
8

7
8
N_MM_252345_4_AABA_01_00

AES

FIGURE 25-23-45-991-00400-B SHEET 1


Door Frame Linings at the AFT Passenger/Crew Door, left
Side

25-23-45 PB401

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

20

EXAMPLE

11

13

10

21

15

14

EXAMPLE

13
12

SECTION

19

EE
LOCKED

10

F
9
UNLOCKED

17
17
NOTE:
1

IF INSTALLED

16

16
18
N_MM_252345_4_AABA_02_00

AES

FIGURE 25-23-45-991-00400-B SHEET 2


Door Frame Linings at the AFT Passenger/Crew Door, left
Side

25-23-45 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-23-45-400-008-A
Installation of the Door Frame Linings at the Left AFT Passenger/Crew Door
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

B.

QTY

DESIGNATION
Torque wrench: range to between 0.20 and 3.60 M.DAN (2.00 and 26.00
LBF.FT)

Referenced Information

REFERENCE
11-00-00-400-002-A
20-21-11-911-001-A

DESIGNATION
Installation of the Decals
Tightening Torques for Standard Threaded Fasteners

23-73-13-400-001-A

Installation of the Aft/Additional Attendant Panel

23-73-22-400-001-A
23-73-44-400-001-A

Installation of the Attendant Indication Panel


Installation of the Handset/Cradle

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

33-51-11-400-001-A

Installation of the Cabin Emergency Light

33-51-13-400-001-A

Installation of the Cabin Wall-Mounted Emergency-Exit-Markers

33-51-16-400-001-A

Installation of the Emergency Exit Sign

35-21-41-400-001-A

Installation of the Emergency Oxygen Containers

35-23-00-710-001-A

Operational Check of Manual Mask Release

11-32-25-00
INTERIOR PLACARDS - DESCRIPTION AND OPERATION
(Ref. Fig. 25-23-45-991-00400-B - Door Frame Linings at the AFT Passenger/Crew Door, left Side)
3.

Job Set-up
Subtask 25-23-45-860-054-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A)

(2)

Clean the component interface and/or the adjacent area.

(3)

Do an inspection of the component interface and/or the adjacent area.

(4)

Make sure that the parts retained from the removed component are clean and in the correct condition.

Subtask 25-23-45-865-066-A
B.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

PANEL
2001VU

AES

DESIGNATION
VACU CLEANER SKT-CAB-Z261

FIN
5ME

LOCATION
F06

25-23-45 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
Subtask 25-23-45-560-050-A
A.

Preparation for Installation


(1)

Install the emergency oxygen container (Ref. TASK 35-21-41-400-001-A) on the door frame lining
261VW.

Subtask 25-23-45-420-060-B
B.

Installation of the door frame linings 261WW, 261TW, 261UW, 261VW


(Ref. Fig. 25-23-45-991-00400-B - Door Frame Linings at the AFT Passenger/Crew Door, left Side)
(1)

Unless specified, TORQUE all nuts, bolts and screws (Ref. TASK 20-21-11-911-001-A).

(2)

Install the lining 261TW:


(a)

Put the socket (21) in position and install the nuts (20).

(b)

Put the lining 261TW in position.

(c)

Install the screws (1), (4) and the washers (2), but do not tighten the screws (1) and (4).

(d)

Install the handgrip:


1

(3)

(e)

Tighten the screws (1) and (4) and install the cap(s) (3).

(f)

Install the handgrip cover (9). Make sure that the lugs (10) of the handgrip cover engage
correctly. Push the handgrip cover in position until you hear a click.

(g)

Put the latch hook (18) in position and install the screws (16) and the washers (17).

Install the lining 261WW:


(a)

Put the lining 261WW in position.

(b)

Install the screws (1), (4) and the washers (2), but do not tighten the screws (1) and (4).

(c)

Install the handgrip:


1

(4)

AES

Put the spacer (15) (if installed), the handgrip (14), the plates (13) and the screws (11)
and (12) in position. TORQUE the screws (11) and (12) to 0.8 M.DAN (70.80 LBF.IN).

(d)

Tighten the screws (1) and (4) and install the cap(s) (3).

(e)

Install the handgrip cover (9). Make sure that the lugs (10) of the handgrip cover engage
correctly. Push the handgrip cover into position until you hear a click.

Install the lining 261UW:


(a)

(5)

Put the spacer (15) (if installed), the handgrip (14), the plates (13) and the screws (11)
and (12) in position. TORQUE the screws (11) and (12) to 0.8 M.DAN (70.80 LBF.IN).

Put the lining 261UW in position and install the screws (1) and the washers (2).

Install the lining 261VW:


(a)

Put the lining 261VW in position and install the screws (1), (4) and (8) and the washers (2) and
(7), but do not tighten the screws (1), (4) and (8).

(b)

Make sure that there is a clearance of 2.0 +0.0 -0.5 mm (0.08 +0.00 -0.02 in.) at each side of
the oxygen container doors (Ref. TASK 35-23-00-710-001-A).

(c)

Tighten the screws (1), (4) and (8) and install the caps (3).

(d)

Remove the blanking plugs from the line ends.

(e)

Connect the hose (5) and tighten the clamp (6).

25-23-45 PB401

Page 2
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(f)

5.

Connect the electrical connector:


1

Remove the blanking caps from the electrical connector(s).

Make sure that the electrical connectors are clean and in the correct condition.

Connect the electrical connector (19).

Close-up
Subtask 25-23-45-410-050-A
A.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Install the cabin wall-mounted emergency-exit-marker 90WL7 (Ref. TASK 33-51-13-400-001-A).

(3)

Install the cabin emergency light 33WL (Ref. TASK 33-51-11-400-001-A).

(4)

Install the emergency exit sign 45WL (Ref. TASK 33-51-16-400-001-A).

(5)

Install the handset cradle 330RH9 (Ref. TASK 23-73-44-400-001-A).

(6)

Install the AFT attendant panel 126RH (Ref. TASK 23-73-13-400-001-A).

(7)

Install the attendant indication panel 320RH9 (Ref. TASK 23-73-22-400-001-A).

Subtask 25-23-45-210-070-A
B.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Do an inspection of the component interface and/or the adjacent area.

(3)

Make sure that all placards of the retained/new components are in the correct position and in good
condition.

(4)

If necessary install new placards, refer to (Ref. TASK 11-00-00-400-002-A) and (Ref. 11-32-25-00)

Subtask 25-23-45-862-053-A
C.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A)

25-23-45 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-23-45-000-004-A
Removal of the Door Frame Linings at the Right AFT Passenger/Crew Door
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific

QTY
DESIGNATION
1
CAP - BLANKING, PLASTIC
1
PLUG - BLANKING, PLASTIC

No specific

B.

SCREWDRIVER - SMALL

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

33-51-11-000-001-A

Removal of the Cabin Emergency Lights

33-51-13-000-001-A

Removal of the Cabin Wall-Mounted Emergency-Exit-Markers

33-51-16-000-001-A

Removal of the Emergency Exit Sign

52-10-00-010-001-A

Opening of the Passenger/Crew Door

(Ref. Fig. 25-23-45-991-00500-B - Door Frame Linings at the AFT Passenger/Crew Door, right Side.)
3.

Job Set-up
Subtask 25-23-45-861-054-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A)

Subtask 25-23-45-010-052-A
B.

4.

Get Access
(1)

Open the AFT passenger/crew door, Zone 842 (Ref. TASK 52-10-00-010-001-A).

(2)

Remove the emergency exit sign 44WL (Ref. TASK 33-51-16-000-001-A).

(3)

Remove the cabin emergency light 32WL (Ref. TASK 33-51-11-000-001-A).

(4)

Remove the cabin wall-mounted emergency-exit marker 90WL8 (Ref. TASK 33-51-13-000-001-A).

Procedure
Subtask 25-23-45-020-054-B
A.

Removal of the door frame linings 262VW, 262UW, 262TW, 262WW.


(Ref. Fig. 25-23-45-991-00500-B - Door Frame Linings at the AFT Passenger/Crew Door, right Side.)
(1)

Remove the lining 262VW:


CAUTION :

AES

MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU DISCONNECT
THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE DAMAGE TO EQUIPMENT.

(a)

Disconnect the electrical connector (19) from the electrical harness.

(b)

Put CAP - BLANKING, PLASTIC on the disconnected electrical connectors.

25-23-45 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

(2)

(c)

Loosen the clamp (6) and disconnect the hose (5).

(d)

Put PLUG - BLANKING, PLASTIC on the disconnected line ends.

(e)

Hold the lining 262VW in position.

(f)

Remove the caps (3), the screws (1), (4) and (8), the washers (2) and (7) and remove the lining
262VW.

Remove the lining 262UW:


(a)

(3)

Remove the screws (1) and the washers (2) and the lining 262UW.

Remove the lining 262TW:


(a)

Remove the screws (16), the washers (17) and the latch hook (18).

(b)

Remove the handgrip:


CAUTION :

(4)

Put a SCREWDRIVER - SMALL with a flat blade between the handgrip cover (9) and the
handgrip (14).

Carefully push the the lugs (10) of the handgrip cover (9) in the direction of the arrows and
remove the handgrip cover (9).

Remove the screws (11) and (12), the plates (13), the spacer (15) (if installed) and the
handgrip (14).

(c)

Remove the cap (3), the screws (4) and (1) and the washers (2).

(d)

Carefully tilt the lining, remove the nuts (22) and disengage the socket (23) .

(e)

Remove the lining 262TW.

Remove the lining 262WW:


(a)

Remove the cap (3), the screws (4) and (1) and the washers (2).

(b)

Remove the handgrip:


CAUTION :

(c)

AES

DO NOT USE TOO MUCH FORCE WHEN YOU REMOVE THE COVER AS THIS
CAN CAUSE DAMAGE TO THE RETAINER.

DO NOT USE TOO MUCH FORCE WHEN YOU REMOVE THE COVER AS THIS
CAN CAUSE DAMAGE TO THE RETAINER.

Put a SCREWDRIVER - SMALL with a flat blade between the handgrip cover (9) and the
handgrip (14).

Carefully push the the lugs (10) of the handgrip cover (9) in the direction of the arrows and
remove the handgrip cover (9).

Remove the screws (11) and (12), the plates (13), the spacer (15) (if installed) and the
handgrip (14).

Remove the lining 262WW.

25-23-45 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

FR66

EXAMPLE

G
A

262UW

FR68

A
D

262VW

F
A

Z262
2

262TW

A
262WW

B
A

EXAMPLE

6
262VW
4
3
7
8

7
8
N_MM_252345_4_AACA_01_00

AES

FIGURE 25-23-45-991-00500-B SHEET 1


Door Frame Linings at the AFT Passenger/Crew Door, right
Side.

25-23-45 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

EXAMPLE
LOCKED
10
13
11
10
9

9
UNLOCKED

15

14
13
12

G
EXAMPLE

19

17
16

17
16
18

NOTE:
1

IF INSTALLED
N_MM_252345_4_AACA_02_00

AES

FIGURE 25-23-45-991-00500-B SHEET 2


Door Frame Linings at the AFT Passenger/Crew Door, right
Side.

25-23-45 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-23-45-400-005-A
Installation of the Door Frame Linings at the Right AFT Passenger/Crew Door
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

B.

QTY

DESIGNATION
Torque wrench: range to between 0.20 and 3.60 M.DAN (2.00 and 26.00
LBF.FT)

Referenced Information

REFERENCE
11-00-00-400-002-A
20-21-11-911-001-A

DESIGNATION
Installation of the Decals
Tightening Torques for Standard Threaded Fasteners

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

33-51-11-400-001-A

Installation of the Cabin Emergency Light

33-51-13-400-001-A

Installation of the Cabin Wall-Mounted Emergency-Exit-Markers

33-51-16-400-001-A

Installation of the Emergency Exit Sign

35-23-00-710-001-A

Operational Check of Manual Mask Release

52-10-00-410-001-A

Closing of the Passenger/Crew Door

11-32-25-00
INTERIOR PLACARDS - DESCRIPTION AND OPERATION
(Ref. Fig. 25-23-45-991-00500-B - Door Frame Linings at the AFT Passenger/Crew Door, right Side.)
3.

Job Set-up
Subtask 25-23-45-860-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A)
Clean the component interface and/or the adjacent area.
Make sure that the parts retained from the removed component are clean and in the correct condition.
Make sure that the parts retained from the removed component are clean and in the correct condition.

Procedure
Subtask 25-23-45-420-061-B
A.

AES

Installation of the door frame linings 262WW, 262TW, 262UW, 262VW


(Ref. Fig. 25-23-45-991-00500-B - Door Frame Linings at the AFT Passenger/Crew Door, right Side.)
(1)

Unless specified, TORQUE al nuts, bolts and screws (Ref. TASK 20-21-11-911-001-A).

(2)

Install the lining 262TW:


(a)

Put the the lining 261TW in position.

(b)

Install the screws (1), (4) and the washers (2), but do not tighten the screws (1) and (4).

25-23-45 PB401

Page 1
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(c)

Install the handgrip:


1

(3)

(d)

Tighten the screws (1) and (4) and install the cap(s) (3).

(e)

Install the handgrip cover (9). Make sure that the lugs (10) of the handgrip cover engage
correctly. Press the handgrip cover into position until you hear a click.

(f)

Put the latch hook (18) in position and install the screws (16) and the washers (17).

Install the lining 262WW:


(a)

Put the the lining 262WW in position.

(b)

Install the screws (1), (4) and the washers (2), but do not tighten the screws (1) and (4).

(c)

Install the handgrip:


1

(4)

5.

Put the spacer (15) (if installed), the handgrip (14), the plates (13) and the screws (11)
and (12) in position. TORQUE the screws (11) and (12) to 0.8 M.DAN (70.80 LBF.IN).

(d)

Tighten the screws (1) and (4) and install the cap(s) (3).

(e)

Install the handgrip cover (9). Make sure that the lugs (10) of the handgrip cover engage
correctly. Press the handgrip cover into position until you hear a click.

Install the lining 262UW:


(a)

(5)

Put the spacer (15) (if installed), the handgrip (14), the plates (13) and the screws (11)
and (12) in position. TORQUE the screws (11) and (12) to 0.8 M.DAN (70.80 LBF.IN).

Put the lining 262UW in position and install the screws (1) and the washers (2).

Install the lining 262VW:


(a)

Put the lining 262VW in position and install the screws (1), (4) and (8) and the washers (2) and
(7), but do not tighten the screws (1), (4) and (8).

(b)

Make sure that there is a clearance of 2.0 +0.0 -0.5 mm (0.08 +0.00 -0.02 in.) at each side of
the oxygen container doors (Ref. TASK 35-23-00-710-001-A).

(c)

Tighten the screws (1), (4) and (8) and install the caps (3).

(d)

Remove the blanking plugs from the line ends.

(e)

Connect the hose (5) and tighten the clamp (6).

(f)

Connect the electrical connector:


1

Remove the blanking caps from the electrical connector(s).

Make sure that the electrical connectors are clean and in the correct condition.

Connect the electrical connector (19).

Close-up
Subtask 25-23-45-410-052-A
A.

AES

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Install the cabin wall-mounted emergency-exit-marker 90WL8 (Ref. TASK 33-51-13-400-001-A).

(3)

Install the cabin emergency light 32WL (Ref. TASK 33-51-11-400-001-A).

(4)

Install the emergency exit sign 44WL (Ref. TASK 33-51-16-400-001-A).

(5)

Close the AFT passenger/crew door, Zone 842 (Ref. TASK 52-10-00-410-001-A).

25-23-45 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
Subtask 25-23-45-210-071-A
B.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Do an inspection of the component interface and/or the adjacent area.

(3)

Make sure that all placards of the retained/new components are in the correct position and in good
condition.

(4)

If necessary install new placards, refer to (Ref. TASK 11-00-00-400-002-A) and (Ref. 11-32-25-00)

Subtask 25-23-45-862-050-A
C.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A)

25-23-45 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-23-45-960-802-A
Replacement of the Flap of the Vacuum Cleaner Socket
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Consumable Materials

REFERENCE
Material No: 08-001
B.

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
EPOXY ADHESIVE

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-23-45-000-002-A

Removal of the Door Frame Linings at the Right FWD Passenger/Crew Door

25-23-45-000-003-A

Removal of the Door Frame Linings at the Left AFT Passenger/Crew Door

25-23-45-400-007-A

Installation of the Door Frame Linings at the Right FWD Passenger/Crew Door

25-23-45-400-008-A

Installation of the Door Frame Linings at the Left AFT Passenger/Crew Door

(Ref. Fig. 25-23-45-991-01500-A - Flap of the Vacuum Cleaner Socket)


3.

Job Set-up
Subtask 25-23-45-861-056-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-23-45-010-056-A
B.

Get Access
(1)

4.

If necessary, remove the door frame lining (Ref. TASK 25-23-45-000-002-A) and/or (Ref. TASK
25-23-45-000-003-A).

Procedure
Subtask 25-23-45-960-051-A
A.

Replacement of the Flap of the Vacuum Cleaner Socket


(Ref. Fig. 25-23-45-991-01500-A - Flap of the Vacuum Cleaner Socket)
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.

AES

25-23-45 PB401

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AIRCRAFT MAINTENANCE MANUAL
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
(1)

Remove the flap of the vacuum cleaner socket:


(a)

(2)

If necessary, remove the hinge of the vacuum cleaner socket:


(a)

(3)

Remove the screws (4), the nuts (1), the washers (2) and the hinge (3).

If removed, install the hinge of the vacuum cleaner socket:


(a)

(4)

Remove the screws (9), the nuts (7), the washers (8) and the flap (6) with the support (5).

Put the hinge (3) and the washers (2) in position and install the screws (4) and the nuts (1).

Install the flap of the vacuum cleaner socket:


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.

5.

(a)

If necessary, apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-001) to the
support (5) and put it in position on the flap (6).

(b)

Put the support (5) with the flap (6) in position on the hinge (3).

(c)

Put the washers (8) in position and install the screws (9) and the nuts (7).

Close-up
Subtask 25-23-45-410-057-A
A.

If removed, install the door frame lining (Ref. TASK 25-23-45-400-007-A) and/or (Ref. TASK
25-23-45-400-008-A).

Subtask 25-23-45-862-055-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-23-45 PB401

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Revision n: 40

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** On A/C ALL
EXAMPLE

A
EXAMPLE
1
2

A
9

4
5

8
7

N_MM_252345_4_LAN0_01_00

AES

FIGURE 25-23-45-991-01500-A SHEET 1


Flap of the Vacuum Cleaner Socket

25-23-45 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

LINING - DOOR - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-23-46-000-001-A
Removal of the Door Linings at the FWD Passenger/Crew Doors
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
AR SAFETY CLIP - CIRCUIT BREAKER

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

831AZ, 831DZ, 841AZ, 841DZ


C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-62-44-000-012-A

Removal of the Escape-Slide Raft Pack-Assembly

52-10-00-010-001-A

Opening of the Passenger/Crew Door

52-73-21-000-001-A

Removal of the SLIDE ARMED Indicator-Light of the FWD Passenger/Crew


Door
Removal of the CABIN PRESSURE Warning Light Panel of the FWD
Passenger/Crew Door

52-73-22-000-001-A

(Ref. Fig. 25-23-46-991-00100-A - Door Linings - FWD Passenger/Crew Doors)


3.

Job Set-up
Subtask 25-23-46-861-050-A
A.

Aircraft Maintenance Configuration


(1)

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A)

Subtask 25-23-46-010-050-A
B.

Get Access
(1)

Open the passenger/crew door 831 (841) (Ref. TASK 52-10-00-010-001-A).

(2)

Remove the cabin escape facilities:


(a)

AES

For 831AZ and 841AZ: Remove the escape slide (Ref. AMM 25-62-44-000-002) or the escape
slide-raft (Ref. TASK 25-62-44-000-012-A).

25-23-46 PB401

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AIRCRAFT MAINTENANCE MANUAL
(3)

Remove the lights:


(a)

For 831DZ and 841DZ: Remove the SLIDE ARMED indicator-light (Ref. TASK
52-73-21-000-001-A) and the CABIN PRESSURE warning- light (Ref. TASK 52-73-22-000-001A).

Subtask 25-23-46-865-050-A
C.

Open, safety and tag this(these) circuit breaker(s):


PANEL

121VU

DESIGNATION
EIS/SLIDES/ARM AND WARN/FLT

15WN

P11

121VU

EIS/SLIDES/ARM AND WARN/GND

13WN

P10

121VU

EIS/SDAC1 AND 2/DOOR/DET/PAX

48WV

P05

4.

FIN

LOCATION

Procedure
(Ref. Fig. 25-23-46-991-00100-A - Door Linings - FWD Passenger/Crew Doors)
WARNING : MAKE SURE THE PERCUSSION LEVER OF THE DOOR DAMPER CYLINDER IS IN THE DISARMED
POSITION WITH THE SAFETY PIN INSTALLED.
Subtask 25-23-46-020-050-A
A.

Removal of the Linings


(1)

(2)

(3)

(4)

Remove the grip (15) and the lining 831FZ (841FZ) (8):
(a)

Remove the screws (14), the washers (13) and the grip (15).

(b)

Remove the related screws (4) and the related washers (3).

(c)

Turn the brackets down.

(d)

Carefully release the lining (8) from the yo-yo rolls and remove it.

Remove the lining 831GZ (841GZ) (9):


(a)

Disconnect the rod (7) from the lining (9).

(b)

Remove and discard the cotter pin (6).

(c)

Remove the pin (5).

(d)

Remove the lining (9).

Remove the lining 831EZ (841EZ) (2):


(a)

Remove the related screws (4) and the related washers (3).

(b)

Carefully release the lining (2) from the yo-yo rolls and remove it.

Remove the handgrip (26) and the lining 831DZ (841DZ) (12):
CAUTION :

AES

DO NOT USE TOO MUCH FORCE WHEN YOU REMOVE THE COVER AS THIS CAN
CAUSE DAMAGE TO THE RETAINER.

(a)

Carefully push the lugs (22) of the grip cover (21) to the unlocked position and remove the grip
cover (21).

(b)

Remove the screws (23) and (25), the washers (24) and the handgrip (26).

(c)

Remove the spacer (27) and the lining (28).

(d)

Remove the related screws (4) and the related washers (3).

25-23-46 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(e)
(5)

(6)

(7)

AES

Carefully release the lining (12) from the yo-yo rolls and remove it.

Remove the handle plate (19) and lining 831CZ (841CZ) (1):
(a)

Remove the screw (16), the washer (17) and the handle plate (19) from the emergency control
handle (18).

(b)

Remove the related screws (4) and the related washers (3).

(c)

Carefully release the lining (1) from the yo-yo rolls and remove it.

Remove the lining 831BZ (841BZ) (10):


(a)

Remove the related screws (4) and the related washers (3).

(b)

Carefully release the lining (10) from the yo-yo rolls and remove it.

Remove the lining 831AZ (841AZ) (11):


(a)

Remove the related screws (4) and the related washers (3).

(b)

Carefully release the lining (11) from the yo-yo rolls and remove it.

25-23-46 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

Z831
(Z841)

1
831CZ
(841CZ)

E F

2
831EZ
(841EZ)

G
E

15

H
B
E

13

10
831BZ
(841BZ)

14

12
831DZ
(841DZ)

E
D

C
8
831FZ
(841FZ)
11
831AZ
(841AZ)

9
831GZ
(841GZ)

A
EXAMPLE

N_MM_252346_4_AAMA_01_00

AES

FIGURE 25-23-46-991-00100-A SHEET 1


Door Linings - FWD Passenger/Crew Doors

25-23-46 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

EXAMPLE

4
3
2
10

3
4

E
EXAMPLE

C
EXAMPLE
3
4
8

YOYOROLL
LOOSEN
SCREW

TURN
BRACKET

5
6
9

DOOR
SUPPORT
ARM

3
4

EXAMPLE

N_MM_252346_4_AAMA_02_00

AES

FIGURE 25-23-46-991-00100-A SHEET 2


Door Linings - FWD Passenger/Crew Doors

25-23-46 PB401

Page 5
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

J
EXAMPLE
22

LOCKED

UNLOCKED
21

19
18
17
16

H
EXAMPLE

24
21

23
22

22

22

27

28
NOTE:

25

24

26
1

MAKE SURE THAT THE HANDLE PLATE IS INSTALLED


SO THAT THE EMERGENCY CONTROL HANDLE WILL
RETRACT INTO THE RECESS IN THE DOOR PANEL.
N_MM_252346_4_AAMA_03_00

AES

FIGURE 25-23-46-991-00100-A SHEET 3


Door Linings - FWD Passenger/Crew Doors

25-23-46 PB401

Page 6
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-23-46-000-003-A
Removal of the Blinds on the Passenger/Crew Doors
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

52-10-00-010-001-A

Opening of the Passenger/Crew Door

(Ref. Fig. 25-23-46-991-00500-A - Blinds on the Passenger/Crew Doors)


3.

Job Set-up
Subtask 25-23-46-861-052-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A)

Subtask 25-23-46-010-056-A
B.

Get Access
(1)

4.

Open the related Passenger/Crew Door (Ref. TASK 52-10-00-010-001-A).

Procedure
Subtask 25-23-46-020-052-A
A.

AES

Removal of the blinds on the Passenger/Crew Doors


(Ref. Fig. 25-23-46-991-00500-A - Blinds on the Passenger/Crew Doors)
(1)

Remove the lining (2).

(2)

Remove the screws (4) the washers (3) and the lining assembly (1).

(3)

Remove the screws (6) and the washers (5).

(4)

If necessary, remove the screws (8), the springs (9) and the washers (7).

(5)

Remove the slide guide (10) and the blind (11).

25-23-46 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Z831
(Z841)

3
4
1

A
EXAMPLE
10

11
6

5
N_MM_252346_4_SAA1_01_00

AES

FIGURE 25-23-46-991-00500-A SHEET 1


Blinds on the Passenger/Crew Doors

25-23-46 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-23-46-400-003-A
Installation of the Blinds on the Passenger/Crew Doors
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

52-10-00-410-001-A

Closing of the Passenger/Crew Door

(Ref. Fig. 25-23-46-991-00500-A - Blinds on the Passenger/Crew Doors)


3.

Job Set-up
Subtask 25-23-46-860-053-A
A.

Aircraft Maintenance Configuration


(1)

4.

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-23-46-210-056-A
A.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Do an inspection of the component interface and/or the adjacent area.

Subtask 25-23-46-420-052-A
B.

5.

Installation of the Blinds on the Passenger/crew Doors


(Ref. Fig. 25-23-46-991-00500-A - Blinds on the Passenger/Crew Doors)
(1)

Put the blind (11) with the slide guide (10) in position.

(2)

Install the washers (5) and the screws (6).

(3)

If removed, install the washers (7), the springs (9) and the screws (8).

(4)

Put the lining assembly (1) in position and install the washers (3) and the screws (4).

(5)

Install the lining (2).

(6)

Clean the component interface and/or the adjacent area.

Close-up
Subtask 25-23-46-410-054-A
A.

Close Access
(1)

Close the passenger/Crew Door (Ref. TASK 52-10-00-410-001-A).

Subtask 25-23-46-862-052-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-23-46 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-23-46-400-001-A
Installation of the Door Linings at the FWD Passenger/Crew Doors
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

B.

QTY

DESIGNATION
Torque wrench: range to between 0.20 and 3.60 M.DAN (2.00 and 26.00
LBF.FT)

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

831AZ, 831DZ, 841AZ, 841DZ


C.

Expendable Parts

FIG.ITEM
6

DESIGNATION

IPC-CSN
25-23-01-01-200

cotter pin
D.

Referenced Information

REFERENCE
11-00-00-400-002-A
24-42-00-861-001-A

DESIGNATION
Installation of the Decals
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-62-44-400-007-A

Installation of the Escape-Slide Raft Pack-Assembly

52-10-00-410-001-A

Closing of the Passenger/Crew Door

52-73-21-000-001-A

Removal of the SLIDE ARMED Indicator-Light of the FWD Passenger/Crew


Door
Installation of the SLIDE ARMED Indicator-Light of the FWD Passenger/Crew
Door
Removal of the CABIN PRESSURE Warning Light Panel of the FWD
Passenger/Crew Door

52-73-21-400-001-A
52-73-22-000-001-A
52-73-22-400-001-A

Installation of the CABIN PRESSURE Warning Light Panel of the FWD


Passenger/Crew Door

11-32-25-00
INTERIOR PLACARDS - DESCRIPTION AND OPERATION
(Ref. Fig. 25-23-46-991-00100-A - Door Linings - FWD Passenger/Crew Doors)
3.

Job Set-up
Subtask 25-23-46-860-051-A
A.

Aircraft Maintenance Configuration


(1)

AES

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

25-23-46 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(2)

Make sure that the lights are removed:


(a)

For 831DZ and 841DZ: Make sure that the SLIDE ARMED indicator-light (Ref. TASK
52-73-21-000-001-A) and the CABIN PRESSURE warning-light (Ref. TASK 52-73-22-000-001-A)
are removed.

Subtask 25-23-46-865-051-A
B.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
PANEL

121VU

DESIGNATION
EIS/SLIDES/ARM AND WARN/FLT

15WN

P11

121VU

EIS/SLIDES/ARM AND WARN/GND

13WN

P10

121VU

EIS/SDAC1 AND 2/DOOR/DET/PAX

48WV

P05

4.

FIN

LOCATION

Procedure
(Ref. Fig. 25-23-46-991-00100-A - Door Linings - FWD Passenger/Crew Doors)
WARNING : MAKE SURE THE PERCUSSION LEVER OF THE DOOR DAMPER CYLINDER IS IN THE DISARMED
POSITION WITH THE SAFETY PIN INSTALLED.
Subtask 25-23-46-210-054-A
A.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Do an inspection of the component interface and/or the adjacent area.

(3)

Make sure that all placards of the retained/new components are in the correct position and in good
condition.

(4)

If necessary install new placards, refer to (Ref. TASK 11-00-00-400-002-A) and (Ref. 11-32-25-00)

Subtask 25-23-46-420-050-A
B.

Installation of the Linings


(1)

Install the lining 831AZ (841AZ) (11):


(a)

(2)

(3)

(4)

Install the linings 831BZ (841BZ) (10) and 831DZ (841DZ) (12):
(a)

Engage the linings (10) and (12) on the yo-yo rolls and install the related washers (3) and the
related screws (4).

(b)

Make sure that you can move the door window-shade correctly.

Install the handgrip (26):


(a)

Put the lining (28) in position.

(b)

Install the spacer (27), the handgrip (26), the washers (24) and the screws (23) and (25).

(c)

TORQUE the screws (23) and (25) to between 0.8 and 0.9 M.DAN (70.80 and 79.65 LBF.IN).

(d)

Install the grip cover (21) on the handgrip (26). Make sure that the lugs (22) of the grip cover
(21) engage correctly and that you hear a click.

Install the lining 831CZ (841CZ) (1) and the handle plate (19):
(a)

AES

Engage the lining (11) on the yo-yo rolls and install the related washers (3) and the related screws
(4).

Engage the lining (1) on the yo-yo rolls and install the related washers (3) and the related screws
(4).

25-23-46 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(b)

Put the handle plate (19) of the emergency control handle (18) in position and install the washer
(17) and the screw (16).

(c)

Make sure that the handle plate (19) is installed correctly.


NOTE :

(5)

Install the lining 831EZ (841EZ) (2):


(a)

(6)

(7)

(8)
5.

The emergency control handle (18) must move into the recess in the door panel.

Engage the lining (2) on the yo-yo rolls and install the related washers (3) and the related screws
(4).

Install the lining 831GZ (841GZ) (9):


(a)

Put the lining (9) in position and install the pin (5).

(b)

Safety the pin (5) with a new (IPC-CSN 25-23-01-01) cotter pin (6) .

(c)

Connect the rod (7) to the lining (9).

Install the lining 831FZ (841FZ) (8):


(a)

Put the lining (8) in position.

(b)

Turn the brackets into position and install the related washers (3) and the related screws (4).

(c)

Tighten the screws (4).

Put the grip (15) in position and install the washers (13) and the screws (14).

Close-up
Subtask 25-23-46-410-051-A
A.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Install the cabin escape facilities:


(a)

(3)

Install the lights:


(a)

(4)

For 831AZ and 841AZ: Install the escape slide (Ref. AMM 25-62-44-400-006) or the escape slideraft (Ref. TASK 25-62-44-400-007-A).
For 831DZ and 841DZ: Install the SLIDE ARMED indicator-light (Ref. TASK 52-73-21-400-001A) and the CABIN PRESSURE warning-light (Ref. TASK 52-73-22-400-001-A).

Do the special precautions after work on the doors (Ref. TASK 52-10-00-410-001-A).

Subtask 25-23-46-865-054-A
B.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
PANEL

121VU

DESIGNATION
EIS/SLIDES/ARM AND WARN/FLT

FIN

LOCATION

15WN

P11

121VU

EIS/SLIDES/ARM AND WARN/GND

13WN

P10

121VU

EIS/SDAC1 AND 2/DOOR/DET/PAX

48WV

P05

Subtask 25-23-46-862-050-A
C.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A)

25-23-46 PB401

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-23-46-000-002-A
Removal of the Door Linings at the AFT Passenger/Crew Doors
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
AR SAFETY CLIP - CIRCUIT BREAKER

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

832AZ, 832DZ, 842AZ, 842DZ


C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-62-44-000-012-A

Removal of the Escape-Slide Raft Pack-Assembly

52-10-00-010-001-A

Opening of the Passenger/Crew Door

52-73-21-000-002-A

Removal of the SLIDE ARMED Indicator-Light of the Aft Passenger/Crew Door

52-73-22-000-002-A

Removal of the CABIN PRESSURE Warning Light Panel of the Aft


Passenger/Crew Door

(Ref. Fig. 25-23-46-991-00200-A - Door Linings - AFT Passenger/Crew Doors)


3.

Job Set-up
Subtask 25-23-46-861-051-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A)

Subtask 25-23-46-010-053-A
B.

Get Access
(1)

Open the passenger/crew door 832 (842) (Ref. TASK 52-10-00-010-001-A).

(2)

Remove the cabin escape facilities:


(a)

(3)

AES

For 832AZ and 842AZ: Remove the escape slide (Ref. AMM 25-62-44-000-002) or the escape
slide-raft (Ref. TASK 25-62-44-000-012-A). indicator-light or

Remove the lights:


(a)

For 832DZ and 842DZ:

(b)

Remove the SLIDE ARMED indicator-light (Ref. TASK 52-73-21-000-002-A) and the CABIN
PRESSURE warning- light (Ref. TASK 52-73-22-000-002-A).

25-23-46 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
Subtask 25-23-46-865-052-A
C.

Open, safety and tag this(these) circuit breaker(s):


PANEL

121VU

DESIGNATION
EIS/SLIDES/ARM AND WARN/FLT

15WN

P11

121VU

EIS/SLIDES/ARM AND WARN/GND

13WN

P10

121VU

EIS/SDAC1 AND 2/DOOR/DET/PAX

48WV

P05

4.

FIN

LOCATION

Procedure
WARNING : MAKE SURE THE PERCUSSION LEVER OF THE DOOR DAMPER CYLINDER IS IN THE DISARMED
POSITION WITH THE SAFETY PIN INSTALLED.
Subtask 25-23-46-020-051-A
A.

Remove the Linings


(Ref. Fig. 25-23-46-991-00200-A - Door Linings - AFT Passenger/Crew Doors)
(1)

(2)

(3)

(4)

Remove the grip (27) and the lining 832FZ (842FZ) (8):
(a)

Remove the screws (26), the washers (25) and the grip (27).

(b)

Remove the related screws (4) and the related washers (3).

(c)

Loosen the related screws and turn the brackets down (Refer to detail D).

(d)

Carefully release the lining (8) from the yo-yo rolls and remove it.

Remove the lining 832GZ (842GZ) (9):


(a)

Disconnect the rod (7) from the lining (9).

(b)

Remove and discard the cotter pin (6).

(c)

Remove the pin (5).

(d)

Remove the lining (9).

Remove the lining 832EZ (842EZ) (2):


(a)

Remove the related screws (4) and the related washers (3).

(b)

Carefully release the lining (2) from the yo-yo rolls and remove it.

Remove the handgrip (24) and the lining 832DZ (842DZ) (21):
CAUTION :

(5)

(a)

Carefully push the lugs (28) of the handgrip cover (22) with your fingers in the direction of the
arrows and remove the handgrip cover (22).

(b)

Remove the screws (17) and (23), the washers (18) and the handgrip (24).

(c)

Remove the spacer (19) and the lining (20).

(d)

Remove the related screws (4) and the related washers (3).

(e)

Carefully release the lining (21) from the yo-yo rolls and remove it.

Remove the handle plate (14) and the lining 832CZ (842CZ) (1):
(a)

AES

DO NOT USE TOO MUCH FORCE WHEN YOU REMOVE THE COVER AS THIS CAN
CAUSE DAMAGE TO THE RETAINER.

Remove the nut (12), the washer (13), the screw (15) and the handle plate (14) from the
emergency control handle (16).

25-23-46 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

(6)

(7)

AES

(b)

Remove the related screws (4) and the related washers (3).

(c)

Carefully release the lining (1) from the yo-yo rolls and remove it.

Remove the lining 832BZ (842BZ) (10):


(a)

Remove the related screws (4) and the related washers (3).

(b)

Carefully release the lining (10) from the yo-yo rolls and remove it.

Remove the lining 832AZ (842AZ) (11):


(a)

Remove the related screws (4) and the related washers (3).

(b)

Carefully release the lining (11) from the yo-yo rolls and remove it.

25-23-46 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

B
Z832
(Z842)

1
832CZ
(842CZ)

G
26

2
832EZ
(842EZ)

F
F

C
21
832DZ
(842DZ)

27

25

10
832BZ
(842BZ)

8
832FZ
(842FZ)

F
F

D
9
832GZ
(842GZ)

11
832AZ
(842AZ)

G
F

4
3

NOTE:
1

MAKE SURE THAT THE HANDLE PLATE IS INSTALLED


SO THAT THE EMERGENCY CONTROL HANDLE WILL
RETRACT INTO THE RECESS IN THE DOOR PANEL.
N_MM_252346_4_AANA_01_00

AES

FIGURE 25-23-46-991-00200-A SHEET 1


Door Linings - AFT Passenger/Crew Doors

25-23-46 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

B
C

EXAMPLE

10

3
4

3
4

D
3
4

LOOSEN
SCREW

3
4

TURN
BRACKET

DOOR SUPPORT ARM


6

EXAMPLE

YOYO
ROLLER

N_MM_252346_4_AANA_02_00

AES

FIGURE 25-23-46-991-00200-A SHEET 2


Door Linings - AFT Passenger/Crew Doors

25-23-46 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

H
EXAMPLE

LOCKED

22
UNLOCKED

18
28

23

22

19

20

24
18

17
28

N_MM_252346_4_AANA_03_00

AES

FIGURE 25-23-46-991-00200-A SHEET 3


Door Linings - AFT Passenger/Crew Doors

25-23-46 PB401

Page 6
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-23-46-400-002-A
Installation of the Door Linings at the AFT Passenger/Crew Doors
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

B.

QTY

DESIGNATION
Torque wrench: range to between 0.20 and 3.60 M.DAN (2.00 and 26.00
LBF.FT)

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

832AZ, 832DZ, 842AZ, 842DZ


C.

Expendable Parts

FIG.ITEM
6

DESIGNATION

IPC-CSN
25-23-04-01-260

cotter pin
D.

Referenced Information

REFERENCE
11-00-00-400-002-A
24-42-00-861-001-A

DESIGNATION
Installation of the Decals
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-62-44-400-007-A

Installation of the Escape-Slide Raft Pack-Assembly

52-73-21-000-002-A

Removal of the SLIDE ARMED Indicator-Light of the Aft Passenger/Crew Door

52-73-21-400-002-A

Installation of the SLIDE ARMED Indicator-Light of the Aft Passenger/Crew


Door
Removal of the CABIN PRESSURE Warning Light Panel of the Aft
Passenger/Crew Door

52-73-22-000-002-A
52-73-22-400-002-A

Installation of the CABIN PRESSURE Warning Light Panel of the Aft


Passenger/Crew Door

11-32-25-00
INTERIOR PLACARDS - DESCRIPTION AND OPERATION
(Ref. Fig. 25-23-46-991-00200-A - Door Linings - AFT Passenger/Crew Doors)
3.

Job Set-up
Subtask 25-23-46-860-052-A
A.

AES

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

(2)

Clean the component interface and/or the adjacent area.

(3)

Do an inspection of the component interface and/or the adjacent area.

(4)

Make sure that the parts retained from the removed component are clean and in the correct condition.

25-23-46 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(5)

Make sure that the lights are removed:


(a)

For 832DZ and 842DZ:


1

Make sure that the SLIDE ARMED indicator-light (Ref. TASK 52-73-21-000-002-A) and
the CABIN PRESSURE warning-light (Ref. TASK 52-73-22-000-002-A) are removed.

Subtask 25-23-46-865-053-A
B.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

121VU

PANEL

DESIGNATION
EIS/SLIDES/ARM AND WARN/FLT

15WN

P11

121VU

EIS/SLIDES/ARM AND WARN/GND

13WN

P10

121VU

EIS/SDAC1 AND 2/DOOR/DET/PAX

48WV

P05

4.

FIN

LOCATION

Procedure
WARNING : MAKE SURE THE PERCUSSION LEVER OF THE DOOR DAMPER CYLINDER IS IN THE DISARMED
POSITION WITH THE SAFETY PIN INSTALLED.
Subtask 25-23-46-420-051-A
A.

Installation of the linings:


(Ref. Fig. 25-23-46-991-00200-A - Door Linings - AFT Passenger/Crew Doors)
(1)

Install the lining 832AZ (842AZ) (11)


(a)

(2)

Engage the lining (11) to the yo-yo rolls and install the washers (3) and the screws (4).

Install the linings 832BZ (842BZ) (10) and 832DZ (842DZ) (21)
(a)

Engage the linings (10) and (21) to the yo-yo rolls and install the washers (3) and the screws (4).
NOTE :

(3)

Install the handgrip


(a)

Put the lining (20) in position.

(b)

Install the spacer (19), the handgrip (24), the washers (18), and the screws (17) and (23).

(c)

TORQUE the screws to between 0.8 and 0.9 M.DAN (70.80 and 79.65 LBF.IN)

(d)

Install the grip cover (22) to the handgrip (24).


NOTE :

(4)

(a)

Engage the lining (1) to the yo-yo rolls and install the washers (3) and the screws (4).

(b)

Put the handle plate (14) of the emergency control handle (16) in position and install the screw
(15), the washer (13) and the nut (12).
Make sure that the handle plate is installed so that the emergency control handle will
retract into the recess in the door panel.

Install the lining 832EZ (842EZ) (2)


(a)

AES

Make sure that the lugs (28) of the grip cover (22) engage correctly up until you hear a
click.

Install the lining 832CZ (842CZ) (1)

NOTE :
(5)

Make sure that you can move the door window-shade correctly.

Engage the lining (2) to the yo-yo rolls and install the washers (3) and the screws (4).

25-23-46 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(6)

(7)

5.

Install the lining 832GZ (842GZ) (9)


(a)

Put the lining (9) in position and install the pin (5).

(b)

Safety the pin (5) with the new:


. (IPC-CSN 25-23-04-01) cotter pin (6)

(c)

Connect the rod (7) to the lining (9).

Install the lining 832FZ (842FZ) (8)


(a)

Put the lining (8) in position.

(b)

Turn the bracket into position and install the washers (3) and the screws (4).

(c)

Tighten the screws (4).

(d)

Put the grip (27) in position and install the washers (25) and the screws (26).

Close-up
Subtask 25-23-46-410-053-A
A.

Close Access
(1)

Install the cabin escape facilities:


(a)

(2)

For 832AZ and 842AZ: Install the escape slide (Ref. AMM 25-62-44-400-006) or the escape slideraft (Ref. TASK 25-62-44-400-007-A).

Install the lights:


(a)

For 832DZ and 842DZ:


Install the SLIDE ARMED indicator-light (Ref. TASK 52-73-21-400-002-A) and the CABIN
PRESSURE warning-light (Ref. TASK 52-73-22-400-002-A).

Subtask 25-23-46-210-055-A
B.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Do an inspection of the component interface and/or the adjacent area.

(3)

Make sure that all placards of the retained/new components are in the correct position and in good
condition.

(4)

If necessary install new placards, refer to (Ref. TASK 11-00-00-400-002-A) and (Ref. 11-32-25-00)

Subtask 25-23-46-865-055-A
C.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

121VU

PANEL

DESIGNATION
EIS/SLIDES/ARM AND WARN/FLT

15WN

FIN
P11

LOCATION

121VU

EIS/SLIDES/ARM AND WARN/GND

13WN

P10

121VU

EIS/SDAC1 AND 2/DOOR/DET/PAX

48WV

P05

Subtask 25-23-46-862-051-A
D.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A)

25-23-46 PB401

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

LINING - EMERGENCY EXIT - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-23-47-000-001-A
Removal of the Lining from the Emergency Exit Hatches
NOTE :
1.

The removal and installation of the linings is the same for all the emergency exit hatches.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

52-21-11-000-001-A

Removal of the Emergency Exit Hatch

(Ref. Fig. 25-23-47-991-00100-A - Lining - Emergency Exit Hatch)


3.

Job Set-up
Subtask 25-23-47-861-070-A
A.

Energize the ground service network (Ref. TASK 24-42-00-861-001-A)

Subtask 25-23-47-010-051-A
B.

Get Access
(1)

4.

Remove the emergency exit hatch (1) (Ref. TASK 52-21-11-000-001-A)

Procedure
Subtask 25-23-47-020-050-A
A.

Removal of the Lining (2)


(Ref. Fig. 25-23-47-991-00100-A - Lining - Emergency Exit Hatch)
(1)

AES

Remove the screws (3), (5) and the washers (4), (6) that attach the lining (2) to the emergency exit
hatch (1) and remove it.

25-23-47 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

4
3

6
5
1
1

EXAMPLE

B
B
A

B
A

B
N_MM_252347_4_AAN0_01_00

AES

FIGURE 25-23-47-991-00100-A SHEET 1


Lining - Emergency Exit Hatch

25-23-47 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-23-47-400-001-A
Installation of the Lining on the Emergency Exit Hatches
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

Consumable Materials

REFERENCE
Material No: 05-010
C.

QTY
DESIGNATION
AR SPRING BALANCE 5 DAN (12 LBF)

DESIGNATION
SPECIAL MATERIALS
PLASTIC CLEANER

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

52-10-00-410-001-A

Closing of the Passenger/Crew Door

52-21-11-000-001-A

Removal of the Emergency Exit Hatch

52-21-11-400-001-A

Installation of the Emergency Exit Hatch

52-71-13-400-001-A

Installation of the Proximity Switches

(Ref. Fig. 25-23-47-991-00100-A - Lining - Emergency Exit Hatch)


(Ref. Fig. 25-23-47-991-01700-B - Cover Flap)
3.

Job Set-up
Subtask 25-23-47-860-077-A
A.

4.

Aircraft Maintenance Configuration


(1)

Make sure that the access platform is in position on the emergency exit hatches.

(2)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A)

(3)

Make sure that the emergency exit hatch is removed. (Ref. TASK 52-21-11-000-001-A)

(4)

Make sure that the emergency exit hatch is put on an applicable fixture.

(5)

Clean the component interface and/or the adjacent area.

(6)

Do an inspection of the component interface and/or the adjacent area.

(7)

Make sure that the parts retained from the removed component are clean and in the correct condition.

Procedure
Subtask 25-23-47-420-050-A
A.

AES

Installation of the Lining (2)


(Ref. Fig. 25-23-47-991-00100-A - Lining - Emergency Exit Hatch)

25-23-47 PB401

Page 1
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(1)

Make sure that the work area is clean and clear of tools and other items.

(2)

If necessary clean the window pane(s).

(3)

(a)

Make sure that the window panes are free from abrasive particles.

(b)

Clean the window pane with a weak solution of soap and water. Use a clean sponge and or
chamois leather.

(c)

Remove the soap solution with clean warm water.

(d)

Dry the components with clean chamois leather.

(e)

If stains or dirt marks stay, you must remove them with plastic cleaner SPECIAL MATERIALS
(Material No: 05-010) .

(f)

Mix 7-parts plastic cleaner SPECIAL MATERIALS (Material No: 05-010) with 60-parts of water.

(g)

Apply the plastic cleaner solution to the window pane.

(h)

Remove the plastic cleaner with clean water.

(i)

Apply anti-static treatment to the window pane.

(j)

Let the window pane dry.

(k)

Do a check and make sure that the window pane is dry. Polish it with a clean, lint-free cloth.

Put the lining (2) in position on the emergency exit hatch (1) and install the washers (4), (6) and the
screws (3), (5).

Subtask 25-23-47-410-071-A
B.

Install the emergency exit hatch (Ref. TASK 52-21-11-400-001-A).

Subtask 25-23-47-420-127-B
C.

Installation of the Cover Flap (1)


(Ref. Fig. 25-23-47-991-01700-B - Cover Flap)
(1)

Make sure that the work area is clean and clear of tools and other items.

(2)

Engage the brackets (3) of the cover flap (1) and push the cover flap (1) onto the lining (9).

(3)

Make sure that the fastener (5) engages correctly to the aircraft structure.

(4)

If adjustment of the fastener (5) is necessary, loosen the screws (6) or (8) and move the adjustment
plate (7) to its correct position. Tighten the screws (6) or (8).

Subtask 25-23-47-720-050-B
D.

Test
(Ref. Fig. 25-23-47-991-01700-B - Cover Flap)
(1)

Do the test of the opening force of the cover flap (1):


NOTE :

AES

The test procedure is the same for all emergency exit hatches.

(a)

Attach a SPRING BALANCE 5 DAN (12 LBF) (2) to the grip of the cover flap (1).

(b)

Pull the spring scale (2) inboard, at a right angle to the cover flap (1).

(c)

Make sure that the force which is necessary to open the cover flap (1) is 4.0 +1.0 daN or -1.0
daN (8.9924 +2.2481 lbf or -2.2481 lbf).

(d)

If adjustment is necessary, move the arms of the fastener (5) together.

(e)

Make sure that the proximity sensor of the door warning system has the correct target value (Ref.
TASK 52-71-13-400-001-A).

25-23-47 PB401

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
5.

Close-up
Subtask 25-23-47-410-065-A
A.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Close the passenger/crew door (Ref. TASK 52-10-00-410-001-A)

(3)

Remove the access platform(s).

Subtask 25-23-47-862-061-A
B.

AES

De-energize the ground service network (Ref. TASK 24-42-00-862-001-A)

25-23-47 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Z240

A
EXAMPLE
NOTE:

HATCH INSTALLED

A
2

C
EXAMPLE

3
1

N_MM_252347_4_ABP0_01_00

AES

FIGURE 25-23-47-991-01700-B SHEET 1


Cover Flap

25-23-47 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-23-47-000-002-A
Removal of the Upper Sidewall Panel Assy 241LW, (242LW), 241CW, (242CW) and 241FW, (242FW)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
AR SAFETY CLIP - CIRCUIT BREAKER

No specific

AR

B.

WARNING NOTICE(S)

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-21-41-000-001-A

Removal of the Passenger Seats

33-51-13-000-001-A

Removal of the Cabin Wall-Mounted Emergency-Exit-Markers

33-51-16-000-001-A

Removal of the Emergency Exit Sign

52-21-11-000-001-A

Removal of the Emergency Exit Hatch

(Ref. Fig. 25-23-47-991-00200-A - Upper Sidewall Panel Assy 241CW (241CW) and 241LW (241LW))
3.

Job Set-up
Subtask 25-23-47-861-069-A
A.

Energize the ground service network (Ref. TASK 24-42-00-861-001-A).

Subtask 25-23-47-865-051-A
B.

Open, safety and tag this(these) circuit breaker(s):

49VU

PANEL

DESIGNATION
LIGHTING/EMER LT/CABIN

2WL

H06

49VU

LIGHTING/EMER LT/CABIN

1WL

H05

122VU

LIGHTING/CABIN/EMER/LT

3WL

V07

4.

FIN

LOCATION

Procedure
Subtask 25-23-47-010-050-B
A.

AES

Get Access
(1)

Remove the related emergency exit hatch (Ref. TASK 52-21-11-000-001-A).

(2)

Make sure that the switch 4WL on the panel 25VU is in the OFF position.

(3)

Make sure that the switch LIGHT EMER on the panel 120RH is in the OFF position.

(4)

Put the WARNING NOTICE(S) on the panels 25VU and 120RH to tell persons not to operate the
switches 4WL and LIGHT EMER.

(5)

Remove the related passenger seat, if necessary (Ref. TASK 25-21-41-000-001-A)

(6)

Remove the wall-mounted emergency exit-markers (Ref. TASK 33-51-13-000-001-A).

25-23-47 PB401

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AIRCRAFT MAINTENANCE MANUAL
(7)

Remove the emergency exit sign 42WL (43WL) (Ref. TASK 33-51-16-000-001-A)

Subtask 25-23-47-020-051-A
B.

Remove the Upper Sidewall Panel Assembly 241CW, (242CW) and/or 241LW, (242LW)
(Ref. Fig. 25-23-47-991-00200-A - Upper Sidewall Panel Assy 241CW (241CW) and 241LW (241LW))
NOTE :

The removal procedure for the left and the right upper sidewall panel assembly (referred to as the
assembly) is the same.

(1)

Remove the screws (1), the washers (2) and the supports (3).

(2)

Temporarily attach the supports (3) to the aircraft structure.

(3)

Push the clips in the five holes of the decor cover (12) to release the decor cover (12).

(4)

Remove the decor cover (12).

(5)

Remove the inner window pane (11).

(6)

Pull the lining strip (8) and/or (15) down and remove it.

(7)

Pull the lining strip (13) up and remove it.

(8)

Remove the cabin wall-mounted emergency-exit-markers (Ref. TASK 33-51-13-000-001-A).

(9)

Remove the screws (4) and the washers (5).

(10) Remove the screws (10) and the washers (9).


(11) Lift the assembly 241CW, (242CW) (6) and/or 241LW (242LW) (14) to release it from the brackets (7)
and from the yo-yo rollers.
(12) Remove the assembly 241CW, (242CW) (6) and/or 241LW (242LW) (14).

AES

25-23-47 PB401

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Revision n: 40

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** On A/C ALL

A
EXAMPLE

C
4
5

FR41

FR36

B
EXAMPLE

3
2
1

N_MM_252347_4_AGPA_01_00

AES

FIGURE 25-23-47-991-00200-A SHEET 1


Upper Sidewall Panel Assy 241CW (241CW) and 241LW
(241LW)

25-23-47 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR36

C
EXAMPLE

FR37
FR38

FR39
6
241CW
(242CW)
7
8

D
FR41
9

10

11
12

42WL
(43WL)

A
A

A
A

A
A
A

2WN1
(2WN2)

A
15

13

14
241LW
(242LW)

D
EXAMPLE

YOYO ROLLER

BRACKET

N_MM_252347_4_AGPA_02_00

AES

FIGURE 25-23-47-991-00200-A SHEET 2


Upper Sidewall Panel Assy 241CW (241CW) and 241LW
(241LW)

25-23-47 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-23-47-400-002-A
Installation of the Upper Sidewall Panel Assy 241LW, (242LW), 241CW, (242CW) and 241FW, (242FW)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific

QTY
DESIGNATION
1
CHAMOIS LEATHER
1
GLOVES - COTTON, LINT-FREE, CLEAN

No specific

B.

Consumable Materials

REFERENCE
Material No: 05-010
Material No: 19-003
C.

SPONGE

DESIGNATION
SPECIAL MATERIALS
PLASTIC CLEANER
LINT-FREE COTTON CLOTH

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-21-41-400-001-A

Installation of the Passenger Seats

33-51-13-400-001-A

Installation of the Cabin Wall-Mounted Emergency-Exit-Markers

33-51-16-400-001-A

Installation of the Emergency Exit Sign

52-21-11-400-001-A

Installation of the Emergency Exit Hatch

(Ref. Fig. 25-23-47-991-00200-A - Upper Sidewall Panel Assy 241CW (241CW) and 241LW (241LW))
3.

Job Set-up
Subtask 25-23-47-860-075-B
A.

Aircraft Maintenance Configuration


(1)

Make sure that the access platform is in position on the related emergency exit hatches.

(2)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A)

(3)

Clean the component interface and/or the adjacent area.

(4)

Do an inspection of the component interface and/or the adjacent area.

(5)

Make sure that the parts retained from the removed component are clean and in the correct condition.

Subtask 25-23-47-865-052-A
B.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
PANEL

49VU

AES

DESIGNATION
LIGHTING/EMER LT/CABIN

FIN
2WL

LOCATION
H06

25-23-47 PB401

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AIRCRAFT MAINTENANCE MANUAL

49VU

PANEL

DESIGNATION
LIGHTING/EMER LT/CABIN

1WL

FIN
H05

LOCATION

122VU

LIGHTING/CABIN/EMER/LT

3WL

V07

Subtask 25-23-47-210-057-B
C.

4.

Get Access
(1)

Make sure that the switch 4WL on the panel 25VU is in the OFF position.

(2)

Make sure that the switch LIGHT EMER on the panel 120RH is in the OFF position.

(3)

Make sure that the warning notices are in position on the panels 25VU and 120RH to tell persons not to
operate the switches 4WL and LIGHT EMER.

Procedure
Subtask 25-23-47-420-051-A
A.

Installation of the Upper Sidewall Panel Assembly 241CW (242CW) and/or 241LW (242LW)
(Ref. Fig. 25-23-47-991-00200-A - Upper Sidewall Panel Assy 241CW (241CW) and 241LW (241LW))
NOTE :

The installation procedure for the left and the right upper sidewall panel assembly (referred to as the
assembly) is the same.

(1)

Put the assembly 241CW (242CW) (6) and/or 241LW (242LW) (14) in position on the brackets (7)
and on the yo-yo rollers. Push the assembly down.

(2)

Make sure that the assembly 241CW (242CW) (6) and/or 241LW (242LW) (14) engages correctly.

(3)

Put the washers (9) in position and install the screws (10).

(4)

Put the washers (5) in position and install the screws (4).

(5)

Put the lining strip (13) in position and push it down between the assemblies 241CW (242CW) (6) and
241LW (242LW) (14).

(6)

Make sure that the lining strip (13) engages correctly.

(7)

Put the lining strip (8) and/or (15) in position on the the lower end of the assembly 241CW (242CW)
(6) and/or 241LW (242LW) (14) and the adjacent panel. Push the lining strip up.

(8)

Make sure that the lining strip (8) and/or (15) engages correctly.

(9)

Install the cabin wall-mounted emergency-exit-markers (Ref. TASK 33-51-13-400-001-A).

(10) If necessary, clean the inner window pane (11) and the inboard surface of the outer window pane:

AES

(a)

Clean the window panes with clean warm water.

(b)

Make sure that the window panes are free from abrasive particles.

(c)

Clean the window panes with a weak solution of soap and water. Use a clean SPONGE and /or
CHAMOIS LEATHER.

(d)

Remove the soap solution with clean warm water.

(e)

Dry the components with a clean CHAMOIS LEATHER.

(f)

If necessary, remove remaining contamination with SPECIAL MATERIALS (Material No: 05-010)
.

(g)

Remove the plastic cleaner with clean water.

(h)

Apply anti-static treatment to the window panes.

(i)

Mix 7 parts of SPECIAL MATERIALS (Material No: 05-010) with 60 parts of water.

25-23-47 PB401

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(j)

Apply the plastic cleaner solution to the window panes.

(k)

Let the window panes dry.

(l)

Make sure that the window panes are dry and polish them with a LINT-FREE COTTON CLOTH
(Material No: 19-003) .

(11) Do an inspection of the component interface and/or the adjacent area.


(12) Put on GLOVES - COTTON, LINT-FREE, CLEAN before you touch the window panes.
(13) Install the inner window pane (11) and the decor cover (12).
(14) Make sure that the decor cover (12) engages correctly.
(15) Put the supports (3) and the washers (2) in position and install the screws (1).
5.

Close-up
Subtask 25-23-47-865-053-A
A.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
PANEL

49VU

DESIGNATION
LIGHTING/EMER LT/CABIN

FIN

LOCATION

2WL

H06

49VU

LIGHTING/EMER LT/CABIN

1WL

H05

122VU

LIGHTING/CABIN/EMER/LT

3WL

V07

Subtask 25-23-47-942-050-B
B.

Remove the warning notices from the panels 25VU and 120RH.

Subtask 25-23-47-410-061-B
C.

Close Access
(1)

Install the emergency exit hatches (Ref. TASK 52-21-11-400-001-A).

(2)

Install the passenger seat if removed (Ref. TASK 25-21-41-400-001-A).

Subtask 25-23-47-410-050-B
D.

Close Access
(1)

Install the emergency exit sign 42WL (43WL) (Ref. TASK 33-51-16-400-001-A)

(2)

Install the emergency exit hatch (Ref. TASK 52-21-11-400-001-A)

(3)

Install the passenger seat, if removed (Ref. TASK 25-21-41-400-001-A)

(4)

Install the wall-mounted emergency exit-markers (Ref. TASK 33-51-13-400-001-A)

Subtask 25-23-47-862-062-B
E.

AES

De-energize the ground service network (Ref. TASK 24-42-00-862-001-A)

25-23-47 PB401

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AIRCRAFT MAINTENANCE MANUAL

PANEL - COVE LIGHT - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-23-48-000-001-A
Removal of the Cove Light Panels
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-23-48-991-00100-A - Cove Light Panels)


3.

Job Set-up
Subtask 25-23-48-861-051-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A)

Procedure
Subtask 25-23-48-020-050-A
A.

AES

Remove the Cove Light Panel (3)


(Ref. Fig. 25-23-48-991-00100-A - Cove Light Panels)
(1)

Remove the seal (4).

(2)

Move the cove light panel (3) inboard and lift the flange (2) off the rail (1).

(3)

Lower the inboard edge of the cove light panel (3), but not more than 100 mm (3.9 in.).

(4)

Disconnect the bonding strap (8).

(5)

Lift the cove light panel (3) to disengage the bracket (6) from the fitting (5).

(6)

Remove the cove light panel (3).

25-23-48 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

SECTION

Z200

AA

"x"

C
1

A
4

C
EXAMPLE

D
EXAMPLE
7

6
5
N_MM_252348_4_AAM0_01_00

AES

FIGURE 25-23-48-991-00100-A SHEET 1


Cove Light Panels

25-23-48 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-23-48-400-001-A
Installation of the Cove Light Panels
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
98A25207503000
B.

QTY
DESIGNATION
1
PULLEY ASSEMBLY - SEALING CORD

Referenced Information

REFERENCE
24-41-00-861-002-A

DESIGNATION
Energize the Aircraft Electrical Circuits from the External Power

24-41-00-861-002-A-01

Energize the Aircraft Electrical Circuits from the APU

24-41-00-861-002-A-02

Energize the Aircraft Electrical Circuits from Engine 1(2)

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-23-48-991-00100-A - Cove Light Panels)


3.

Job Set-up
Subtask 25-23-48-860-050-A
A.

Aircraft Maintenance Configuration


NOTE :

4.

The installation procedure for the LH/RH cove light panel is the same.

(1)

Make sure that the ground service network is energized


(Ref. TASK 24-41-00-861-002-A) or (Ref. TASK 24-41-00-861-002-A-01) or (Ref. TASK
24-41-00-861-002-A-02)

(2)

Clean the component interface and/or the adjacent area.

(3)

Do an inspection of the component interface and/or the adjacent area.

(4)

Make sure that the parts retained from the removed component are clean and in the correct condition.

Procedure
(Ref. Fig. 25-23-48-991-00100-A - Cove Light Panels)
Subtask 25-23-48-420-051-A
A.

AES

Installation of the Cove Light Panel (3)


(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Engage the brackets (6) of the cove light panel (3) in the fitting (5).

(3)

Connect the bonding strap (8) to the cable socket (7).

(4)

Align the flange (2) with the rail (1).

(5)

Engage the flange (2) on the rail (1).

(6)

Make sure that the dimension X is 10 +2 mm or -2 mm (0.3937 +0.0787 in. or -0.0787 in.).

(7)

Install the seal (4) if removed into the rail (1). Use PULLEY ASSEMBLY - SEALING CORD
(98A25207503000).

25-23-48 PB401

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AIRCRAFT MAINTENANCE MANUAL
5.

Close-up
Subtask 25-23-48-862-050-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A)

25-23-48 PB401

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@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-23-48-960-001-A
Replacement of the Light Screen
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
1
CUTTER - THIN BLADE

Consumable Materials

REFERENCE
Material No: 08-004A
Material No: 11-010
C.

DESIGNATION

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
ADHESIVE SEALANT
CLEANING AGENTS
ISOPROPYL ALCOHOL

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-23-42-960-001-A

Replacement of the Entry Light Cover

25-23-48-000-001-A

Removal of the Cove Light Panels

25-23-48-400-001-A

Installation of the Cove Light Panels

(Ref. Fig. 25-23-48-991-00200-A - Light Screen)


3.

Job Set-up
Subtask 25-23-48-861-052-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-23-48-010-051-A
B.
4.

Remove the related cove light panel (Ref. TASK 25-23-48-000-001-A).

Procedure
Subtask 25-23-48-960-050-A
A.

AES

Replacement of the Light Screen


(Ref. Fig. 25-23-48-991-00200-A - Light Screen)
NOTE :

The procedure for the replacement of the entry light covers is given in (Ref. TASK 25-23-42-960-001A).

NOTE :

The contour of the light screen has space on each side to let the screen engage in the cove light panel.
The light screen is attached to the panel with adhesive to prevent lateral movement.

25-23-48 PB401

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(1)

Carefully remove all adhesive (3) with a CUTTER - THIN BLADE.


NOTE :

5.

It is also possible to apply heat to the adhesive with a light source and then remove the adhesive
by hand.

(2)

Disengage the light screen (2) from the cove light panel (1).

(3)

Remove the remaining adhesive (3) from the cove light panel (1) with a CUTTER - THIN BLADE.

(4)

Clean the cove light panel (1) with CLEANING AGENTS (Material No: 11-010) .

(5)

Carefully engage the new light screen (2) in the cove light panel (1).

(6)

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-004A) (3) at an interval of 50mm
(2 in.) around the contour of the light screen (2) and attach the light screen to the cove light panel (1).

(7)

Let the adhesive (3) fully cure.

Close-up
Subtask 25-23-48-410-050-A
A.

Install the cove light panel (Ref. TASK 25-23-48-400-001-A).

Subtask 25-23-48-862-052-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-23-48 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

COVE LIGHT
PANEL
1

A
A

EXAMPLE

B
EXAMPLE

SCREEN LIGHT
2

N_MM_252348_4_AAP0_01_00

AES

FIGURE 25-23-48-991-00200-A SHEET 1


Light Screen

25-23-48 PB401

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AIRCRAFT MAINTENANCE MANUAL

OVERHEAD STOWAGE COMPARTMENTS - DESCRIPTION AND


OPERATION
** On A/C ALL
1.

General
The overhead stowage compartments (OHSC) are installed above the left and right seat rows with reference to the
cabin layout of the aircraft.

AES

25-24-00 PB001

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** On A/C ALL
2.

Component Location
(Ref. Fig. 25-24-00-12700-A - Overhead Stowage Compartments - Component Location)
(Ref. Fig. 25-24-00-12800-A - Overhead Stowage Compartment)

AES

25-24-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
3.

Component Description
(Ref. Fig. 25-24-00-12700-A - Overhead Stowage Compartments - Component Location)
(Ref. Fig. 25-24-00-12800-A - Overhead Stowage Compartment)
The overhead stowage compartments (OHSC) have a box structure and are of different lengths:
- spacer
- 1-frame pitch
- 2-frame pitch
- 3-frame pitch and
- 4-frame pitch.
Each OHSC has:
- one or more doors with a handle/latch assembly for each door
- a handgrip along its length
- hinge mechanisms that attach the door to the OHSC
- a gas filled damper strut on each hinge mechanism (spacer OHSC only on one hinge) for a controlled door
operation
- upper attachment brackets
- lower attachment brackets.
- mounting rails for the installation of the passenger service/information unit (PSUI) and the emergency oxygen
container (Ref. 25-25-11).
Brackets connect the OHSC to each other.
Brackets and turnbuckles attach the OHSC to the fuselage structure.
Cabin temperature control sensors are installed between the OHSC with reference to the cabin layout (Ref.
21-63-17).

AES

25-24-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

OVERHEAD STOWAGE
COMPARTMENT
(REF 252441)

N_MM_252400_0_ACA0_01_00

AES

FIGURE 25-24-00-12700-A SHEET 1


Overhead Stowage Compartments - Component Location

25-24-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

F
DOOR

E
D

HANDLE/LATCH
ASSY

UPPER
ATTACHMENT
FITTING

DAMPER
STRUT

C
HINGE
MECHANISM
RISER DUCTS
(REF 212100)

FLOURESCENT TUBE
(REF 332100)

BRACKET

EXAMPLE
UPPER OHSC
CONNECTION

MOUNTING RAILS
FOR PSIU
(REF 252511)

A
B

EXAMPLE
LOWER OHSC
CONNECTION

TURNBUCKLE

EXAMPLE
TEMPERATURE CONTROL SENSOR
(REF 216317)

B
OHSC

EXAMPLE
LOWER OHSC CONNECTION
WITH A TURNBUCKLE

D
EXAMPLE
UPPER OHSC
CONNECTION

C
EXAMPLE
LOWER OHSC
CONNECTION
OHSC

N_MM_252400_0_ADA0_01_00

AES

FIGURE 25-24-00-12800-A SHEET 1


Overhead Stowage Compartment

25-24-00 PB001

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

OVERHEAD STOWAGE COMPARTMENTS - ADJUSTMENT/TEST


** On A/C ALL
Task 25-24-00-710-001-A
Adjustment of the Overhead Stowage-Compartment Doors
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-24-00-991-00100-A - Adjustment of the Overhead Stowage-Compartment Doors)


3.

Job Set-up
Subtask 25-24-00-861-050-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-24-00-820-051-A
A.

Adjust the Doors


(Ref. Fig. 25-24-00-991-00100-A - Adjustment of the Overhead Stowage-Compartment Doors)
(1)

(2)

AES

Alignment of the door with the adjacent doors:


(a)

Open the applicable door.

(b)

Loosen the screws (4).

(c)

Move the door to align it with the adjacent doors.

(d)

Tighten the screws (4).

(e)

Close the door.

(f)

Make sure that the door is aligned with the adjacent doors.

Adjustment of the gap between the doors:


(a)

Open the door.

(b)

Loosen the screws (3).

(c)

Move the door forward or aft, as necessary.

(d)

Tighten the screws (3).

(e)

Close the door.

(f)

Make sure that the distance between the doors is 10 +2 mm or -2 mm (0.3937 +0.0787 in. or
-0.0787 in.).

25-24-00 PB501

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AIRCRAFT MAINTENANCE MANUAL
(3)

(4)

Adjustment of the door keeper:


(a)

Open the door.

(b)

Loosen the screws (5).

(c)

Move the door keeper (6), as necessary.

(d)

Tighten the screws (5).

(e)

Close the door.

(f)

Make sure that the door locks correctly and the two hooks fully engage. If the hooks are not fully
engaged, move the keeper to inboard (A/C aisle) position (steps (a), (b), (c)) and proceed with
step (d).

Adjustment of the door opening angle:


(a)

Open the door.

(b)

Loosen the bolts (1).

(c)

Move the support (2) until the bottom lip of the door is 1962 +10 -0 mm (77.24 +0.40 -0.00 in.)
above the floor.
NOTE :

5.

The bottom lip of a door at FR20/21 and FR65/66 must be 1933 +10 -0 mm (76.10
+0.40 -0.00 in.) above the floor.

(d)

Tighten the bolts (1).

(e)

Make sure that the door locks correctly.

Close-up
Subtask 25-24-00-410-050-A
A.

Close Access
(1)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

(2)

Close the overhead stowage-compartment door.

Subtask 25-24-00-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-24-00 PB501

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

DOOR
EXAMPLE

A
A

10,0 2mm
(0,3937 0,0787in.)

DOOR

1
"Y"
ABOVE
FLOOR

A
4

1
6

3
DOOR

NOTE:

+ 10.0
+ 0.3937i n . )
" Y " = 1 9 3 3 0 . 0 mm(76.1024
0.0
AT FR20/21 AND FR65/66.
AT ALL OTHER POSITIONS
+ 10.0
+ 0.3937i n . )
" Y " = 1 9 6 2 0 . 0 mm(77.2441
0.0
N_MM_252400_5_AAM0_01_00

AES

FIGURE 25-24-00-991-00100-A SHEET 1


Adjustment of the Overhead Stowage-Compartment Doors

25-24-00 PB501

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-24-00-710-002-A
Adjustment of the Overhead Stowage-Compartment (OHSC)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-23-48-400-001-A

Installation of the Cove Light Panels

25-24-41-400-001-A

Installation of the Overhead Stowage Compartments

(Ref. Fig. 25-24-00-991-00200-A - Adjustment of the Overhead Stowage-Compartment (OHSC))


3.

Job Set-up
Subtask 25-24-00-861-051-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-24-00-820-052-A
A.

5.

Adjustment of the Distance between the a/c Structure and the OHSC (1)
(Ref. Fig. 25-24-00-991-00200-A - Adjustment of the Overhead Stowage-Compartment (OHSC))
(1)

Make sure that the distance A (between the bracket-edge (3) and the bracket rear-edge (2)) is in the
limits given in the table (view C).

(2)

Is necessary adjust the distance A with the turnbuckle (4):


(a)

Loosen the lock-nut (5).

(b)

Hold the bottom of a OHSC (1) with a hand to turn the turnbuckle body (6) easier.

(c)

Turn the turnbuckle body (6) clockwise or counterclockwise until the distance A is in the limits
given in the table (view C).

(d)

Tighten the lock-nut (5).

Close-up
Subtask 25-24-00-410-051-A
A.

Close Access
(1)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

(2)

Install cove light panel (Ref. TASK 25-23-48-400-001-A).

(3)

If necessary, tighten the attached parts of the OHSC (Ref. TASK 25-24-41-400-001-A).

Subtask 25-24-00-862-051-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-24-00 PB501

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
EXAMPLE

2
A

1
FRAME

DISTANCE A

NUMBER
C20C61

mm

in.

405.50.5

(15.9650.020)

C53

394.50.5

(15.5310.020)

C64

371.50.5

(14.6260.020)

LAV. WALL
C64/C65

365.00.5

(14.3700.020)

30mm(1.181in.)
BEFORE C65

350.50.5

(13.7990.020)

C66

320.00.5

(12.5980.020)

5
6
4

N_MM_252400_5_AHS0_01_00

AES

FIGURE 25-24-00-991-00200-A SHEET 1


Adjustment of the Overhead Stowage-Compartment
(OHSC)

25-24-00 PB501

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

COMPARTMENT - SIDEWALL OVERHEAD STOWAGE REMOVAL/INSTALLATION


** On A/C ALL
Task 25-24-41-000-001-A
Removal of the Overhead Stowage Compartments
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
AR SAFETY CLIP - CIRCUIT BREAKER

No specific

B.

STEPLADDER 1.0 M (3.3 FT)

Referenced Information

REFERENCE
21-24-19-000-001-A
24-42-00-861-001-A

DESIGNATION
Removal of the Individual Air Outlet
Energize the Ground Service Network from the External Power

25-23-41-000-001-A

Removal of the Ceiling Panels

25-23-48-000-001-A

Removal of the Cove Light Panels

25-25-11-000-001-A

Removal of the Filler Panel(s) of the Passenger Service/Information Unit(s)


(PSIU)

33-21-11-000-001-A
35-21-41-000-001-A

Removal of the Ballast Unit, Lampholder and Fluorescent Tube


Removal of the Emergency Oxygen Containers

(Ref. Fig. 25-24-41-991-00100-A - 2, 3 and 4-Frame Stowage Compartments)


(Ref. Fig. 25-24-41-991-00500-A - Cabin Temperature Sensor Casing - Removal/Installation)
(Ref. Fig. 25-24-41-991-01200-A - 1-Frame Stowage Compartments/Spacer Bins)
(Ref. Fig. 25-24-41-991-01300-A - Spacer Bin at FR38/FR39)
3.

Job Set-up
Subtask 25-24-41-861-050-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-24-41-865-054-A
B.

Open, safety and tag this(these) circuit breaker(s):

PANEL
2000VU
2000VU
2000VU
2000VU

AES

CAB
CAB
CAB
CAB

LIGHT
LIGHT
LIGHT
LIGHT

DESIGNATION
PWR-CEILING-AFT
PWR-CEILING-AFT
PWR-CEILING-FWD
PWR-CEILING-FWD

FIN
307LG
304LG
306LG
305LG

LOCATION
H08
H07
H06
H05

25-24-41 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
PANEL
2000VU
2000VU
2000VU
2000VU

CAB
CAB
CAB
CAB

LIGHT
LIGHT
LIGHT
LIGHT

DESIGNATION
PWR-WINDOW-AFT
PWR-WINDOW-AFT
PWR-WINDOW-FWD
PWR-WINDOW-FWD

FIN
302LG
301LG
303LG
300LG

LOCATION
H04
H03
H02
H01

Subtask 25-24-41-010-050-C
C.

Get Access
(1)

Put a STEPLADDER 1.0 M (3.3 FT) adjacent to the stowage compartment you will remove.

(2)

Make sure that the stowage compartment is empty.

(3)

Remove the ceiling panels adjacent to the stowage compartment (Ref. TASK 25-23-41-000-001-A).

(4)

Remove the cove light panels adjacent to the stowage compartment (Ref. TASK 25-23-48-000-001-A).

(5)

Remove the fluorescent tubes (Ref. TASK 33-21-11-000-001-A).

(6)

Remove the emergency oxygen container (Ref. TASK 35-21-41-000-001-A).

(7)

Remove the MCD (Movable Class Divider) rail, if installed (Ref. AMM 25-26-43-000-012) .

Subtask 25-24-41-010-051-B
D.

4.

Remove the Passenger Service Equipment.


(1)

Remove the passenger service/information unit (Ref. TASK 25-25-11-000-001-A).

(2)

Remove the passenger reading light-panel (Ref. TASK 21-24-19-000-001-A).

(3)

Remove the individual air-outlet panel (Ref. TASK 21-24-19-000-001-A).

Procedure
Subtask 25-24-41-020-050-A
A.

Removal of the 2,3 and 4-frame stowage compartments.


(Ref. Fig. 25-24-41-991-00100-A - 2, 3 and 4-Frame Stowage Compartments)
(1)

(2)

AES

Remove the lower attachments.


(a)

Disengage the panel (2) from the attachment rail (1), pull it down and remove it.

(b)

Remove the screw (46), the washer (47), the nut (48) and disconnect the bonding strap (6).

(c)

If necessary remove the clamps (3) and disconnect the hoses (4).

(d)

Remove the nuts (32), the washers (31), (30) and the screws (29).

(e)

Remove the lock-pins (20), the washers (19) and the pins (18) and (21).

(f)

Remove the nuts (40), the washers (38), (39), (43) and the screws (37), (41) and (42).

Remove the upper attachments.


(a)

Open the stowage compartment doors (5) for access.

(b)

Remove the split-rings (9), the washers (8) (Ref. Detail A and B).

(c)

Remove the nuts (27) the washers (25) and (26) (Ref. Detail Hand J).

(d)

Record the position and the number of the washers (28) for the installation procedure.

(e)

Support the stowage compartment and remove the pins (7) and (10) (Ref. Detail A and B)
or remove the screws (24), (36) and the washers (25), (26) and (28) (Ref. Detail H and J)

25-24-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(f)

Remove the stowage compartment.


NOTE :

The cabin temperature sensor casing (3) is installed between two overhead stowage
compartments (1) and (2). If you must remove one or both of these overhead stowage
compartments (1) and/or (2), do these steps:

(Ref. Fig. 25-24-41-991-00500-A - Cabin Temperature Sensor Casing - Removal/Installation)


(g)

Loosen the clamp (5).

(h)

Remove the hose (6) from the cabin temperature sensor (4) outlet pipe.

(i)

Remove the screws (7), and remove the screen (8) from between the overhead stowage
compartments (1) and (2).
NOTE :

The cabin temperature sensor casing (3) stays attached to its overhead stowage
compartment (2).

Subtask 25-24-41-020-051-A
B.

Removal of the 1-frame stowage compartments/spacer bins.


(Ref. Fig. 25-24-41-991-01200-A - 1-Frame Stowage Compartments/Spacer Bins)
(1)

Remove the nuts (54), the washers (53), (52) and the screws (51).

(2)

Remove the pin-locks (20), the washers (19) and the pins (18).

(3)

Remove the nut (48), the washer (47), the screw (46) and disconnect the bonding strap (6).

(4)

Remove the screws (44) and the washers (45).

(5)

Remove the split-ring (9) and the washer (8) (Ref. Detail B).

(6)

Remove the nuts (27) and the washers (25) and (26) (Ref. Detail A and G).

(7)

Record the position and the number of the washers (28) for the installation procedure.

(8)

Support the stowage/spacer bin and remove the pin (7) (Ref. Detail B) and/or the bolts (24), (36)
and the washers (25), (26) and (28) (Ref. Detail A and G).

(9)

Remove the stowage/spacer bin.

Subtask 25-24-41-020-052-A
C.

AES

Removal of the spacer bin FR38/ FR39.


(Ref. Fig. 25-24-41-991-01300-A - Spacer Bin at FR38/FR39)
(1)

Remove the nuts (32), the washers (31) and (30) and the screws (29).

(2)

Remove the pin-locks (20), the washers (19) and the pins (18).

(3)

Remove the nuts (50), the washers (49), (23) and the screws (22).

(4)

Remove the nut (48), the washer (47), the screw (46) and disconnect the bonding strap (6).

(5)

Remove the nut (27), the split-ring (9) and the washers (8) and (28).

(6)

Record the position and the number of the washers (26) and (28) for the installation procedure .

(7)

Support the spacer bin and remove the pin (7), the screw (24), the washers (25), (26), (28) and the
spacer bin.

25-24-41 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

AJ
5

C
B
AH
EF
4

K
3

C
D
EXAMPLE

19

D
4

20
3

EG

21

A
EXAMPLE

9
8

EXAMPLE

4 FRAME
STOWAGE ONLY
29
30
7
10

9
31
32
N_MM_252441_4_BBMA_01_00

AES

FIGURE 25-24-41-991-00100-A SHEET 1


2, 3 and 4-Frame Stowage Compartments

25-24-41 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

37

EXAMPLE
FOR 2 OR 3 FRAME STOWAGE
COMPARTMENTS ONLY

38

18
19

37
38

40

20

39
38

18

41

39

42

40
19

43

20
21

39
40

19
20

46

47 6

48

ONLY C66 IF A
3 FRAME STOWAGE COMPARTMENT
IS INSTALLED

18

J
CONNECTION WITH
SPACER BIN ONLY
24

19

20

26
28

25

H
END STOWAGES ONLY

28

27

25
26
26
28
25
27
36
N_MM_252441_4_BBMA_02_00

AES

FIGURE 25-24-41-991-00100-A SHEET 2


2, 3 and 4-Frame Stowage Compartments

25-24-41 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE

A
3

B
5

7
2

N_MM_252441_4_AJM0_01_00

AES

FIGURE 25-24-41-991-00500-A SHEET 1


Cabin Temperature Sensor Casing - Removal/Installation

25-24-41 PB401

Page 6
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
27

FRAME 64 ONLY
25
26

A
B

EXAMPLE

A
G

28

36

B
ONLY C20
IF INSTALLED

H
46

E
F

47 6

E
F

48

CONNECTION WITH FRAME


STOWAGE COMPARTMENT ONLY
24

26
28

25

44

45

EXAMPLE

28

26

25

27

EXAMPLE

37

EXAMPLE

38

51
52

18
18
20
19

53

39

54

40
19

20
N_MM_252441_4_AYM0_01_00

AES

FIGURE 25-24-41-991-01200-A SHEET 1


1-Frame Stowage Compartments/Spacer Bins

25-24-41 PB401

Page 7
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

FR39

29

30

A
E

46

B
FR38

31
32

47 6
48

D
22

23
24

26
28

25

49
50
28
18
26
19

20

28
27

C
7

8
9
N_MM_252441_4_BAM0_01_00

AES

FIGURE 25-24-41-991-01300-A SHEET 1


Spacer Bin at FR38/FR39

25-24-41 PB401

Page 8
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-24-41-400-001-A
Installation of the Overhead Stowage Compartments
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
20-28-00-912-004-A

DESIGNATION
Electrical Bonding of Components With Conductive Bolts and Screws and
Bonding Straps in the Fuselage and in the Wings (this does not include the
tanks)-

** On A/C 003-004
21-24-19-400-001-A
** On A/C 005-099

Installation of the Individual Air Outlet

23-36-34-400-001-A

Installation of the System Control Unit (SCU)

23-73-64-400-001-A

Installation of the Reading Light

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-23-41-400-001-A

Installation of the Ceiling Panels

25-23-48-400-001-A

Installation of the Cove Light Panels

25-24-00-710-002-A

Adjustment of the Overhead Stowage-Compartment (OHSC)

25-25-11-400-001-A

Installation of the Filler Panel(s) of the Passenger Service/Information Unit(s)


(PSIU)

33-21-11-400-001-A
35-21-41-400-001-A

Installation of the Ballast Unit, Lampholder and Fluorescent Tube


Installation of the Emergency Oxygen Containers

(Ref. Fig. 25-24-41-991-00100-A - 2, 3 and 4-Frame Stowage Compartments)


(Ref. Fig. 25-24-41-991-00500-A - Cabin Temperature Sensor Casing - Removal/Installation)
(Ref. Fig. 25-24-41-991-01200-A - 1-Frame Stowage Compartments/Spacer Bins)
(Ref. Fig. 25-24-41-991-01300-A - Spacer Bin at FR38/FR39)
3.

Job Set-up
** On A/C ALL
Subtask 25-24-41-860-050-A
A.

AES

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A)

(2)

Clean the component interface and/or the adjacent area.

(3)

Do an inspection of the component interface and/or the adjacent area.

(4)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(5)

Make sure that the work area is clean and clear of tool(s) and other items.

25-24-41 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-24-41-865-055-A
B.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

PANEL
2000VU
2000VU
2000VU
2000VU
2000VU
2000VU
2000VU
2000VU

CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB

LIGHT
LIGHT
LIGHT
LIGHT
LIGHT
LIGHT
LIGHT
LIGHT

DESIGNATION
PWR-CEILING-AFT
PWR-CEILING-AFT
PWR-CEILING-FWD
PWR-CEILING-FWD
PWR-WINDOW-AFT
PWR-WINDOW-AFT
PWR-WINDOW-FWD
PWR-WINDOW-FWD

FIN
307LG
304LG
306LG
305LG
302LG
301LG
303LG
300LG

LOCATION
H08
H07
H06
H05
H04
H03
H02
H01

Subtask 25-24-41-210-051-A
C.

Make an inspection of the component interface and/or the adjacent area.


(1)

4.

Make sure that the work area is clean and clear of tools and other items.

Procedure
Subtask 25-24-41-420-050-A
A.

Installation of the 2,3 and 4-frame stowage compartments.


(Ref. Fig. 25-24-41-991-00100-A - 2, 3 and 4-Frame Stowage Compartments)
(1)

Install the upper attachments.


(a)

Put the stowage compartment in position and install the pins (7) and (10) (Ref. Detail A and
B) or/and the screws (24), (36) and the washers (25), (26) and (28) (Ref. Detail H and
J).
NOTE :

(b)
(2)

Install the washers (8) and the split-rings (9) and/or the washers (25), (26) and the nuts (27).

Install the lower attachments.


(a)

Install the screws (37), (41) and (42), the washers (38), (39) and (43) and the nuts (40).

(b)

Torque the screws (42) to between 0.80 and 0.90 m.daN (70.79 and 79.64 lbf. in)

(c)

Torque the nuts (40) to between 0.70 and 0.80 m.daN (61.94 and 70.79 lbf. in)

(d)

Put the turnbuckles in position and install the pins (18) and (21), the washers (19) and the lockpins (20).

(e)

Install the screws (29), the washers (30), (31) and the nuts (32).

(f)

Torque the nuts (32) to between 0.70 and 0.80 m.daN (61.94 and 70.79 lbf. in)

(g)

Put the bonding-strap (6) in position and install the screw (46), the washer (47) and the nut (48).
(Ref. TASK 20-28-00-912-004-A)

(h)

Install the panel (2) on the attachment rail (1) and push it onto the handrail.

(i)

If necessary, connect the hoses (4) and install the clamps (3).
NOTE :

AES

You must install the washers as recorded in the removal procedure.

The cabin sensor temperature casing (3) is installed between two overhead stowage
compartments (1) and (2). If you install one or more of these overhead stowage
compartments (1) and/or (2), do these steps:

25-24-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(Ref. Fig. 25-24-41-991-00500-A - Cabin Temperature Sensor Casing - Removal/Installation)
(j)

Connect the hose (6) to the outlet pipe of the cabin temperature sensor (4) and tighten the clamp
(5).

(k)

Install the screen (8), the screws (7) on the sidewalls of the overhead stowage compartments (1)
and (2).

Subtask 25-24-41-420-051-A
B.

Installation of the 1-frame stowage compartments/spacer bins.


(Ref. Fig. 25-24-41-991-01200-A - 1-Frame Stowage Compartments/Spacer Bins)
(1)

Install the upper attachments.


(a)

Put the stowage/spacer bin in position and install the pin (7) (Ref. Detail B), the screws (24)
(Ref. Detail G) and (36) (Ref. Detail A) and the washers (25), (26) and (28).
NOTE :

(2)

You must install the washers as recorded in the removal procedure.

(b)

Install the washers (8), (25) and (26), the split-ring (9) and the nut(s) (27).

(c)

Install the screws (44) and the washers (45).

(d)

Torque the screws (44) to between 0.80 and 0.90 daNm (70.79 and 79.64 lbf. in)

Install the lower attachments.


(a)

Install the screws (37), the washers (38) and (39) and the nuts (40).

(b)

Torque the nuts (40) to between 0.70 and 0.80 daNm (61.94 and 70.79 lbf. in)

(c)

Put the turnbuckles in position and install the pins (18), the washers (19) and the pin-locks (20).

(d)

Install the screws (51), the washers (52) and (53) and the nuts (54).

(e)

Torque the nuts (54) to between 0.70 and 0.80 daNm (61.94 and 70.79 lbf. in)

(f)

Put the bonding-strap (6) in position and install the screw (46), the washer (47) and the nut (48)
(Ref. TASK 20-28-00-912-004-A).

Subtask 25-24-41-420-052-A
C.

Installation of the spacer bin FR38/FR39.


(Ref. Fig. 25-24-41-991-01300-A - Spacer Bin at FR38/FR39)
(1)

Put the spacer bin in position and install the pin (7), the screw (24) and the washers (25), (26) and
(28).
NOTE :

(2)

Install the washers (8) and (28), the split-ring (9) and the nut (27).

(3)

Install the screws (22), the washers (23) and (49) and the nuts (50).
(a)

Torque the nuts (50) to between 0.70 and 0.80 daNm (61.94 and 70.79 lbf. in)

(4)

Put the turnbuckles in position and install the pins (18), the washers (19) and the pin-locks (20).

(5)

Install the screws (29), the washers (30) and (31) and the nuts (32).
(a)

(6)

AES

You must install the washers as recorded in the removal procedure.

Torque the nuts (32) to between 0.70 and 0.80 daNm (61.94 and 70.79 lbf. in)

Put the bonding-strap (6) in position and install the screw (46), the washer (47) and the nut (48) (Ref.
TASK 20-28-00-912-004-A).

25-24-41 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-24-41-820-051-A
D.

Adjustment of the Overhead Stowage Compartments


(1)

5.

If necessary, adjust the distance between a/c structure and OHSC (Ref. TASK 25-24-00-710-002-A).

Close-up
Subtask 25-24-41-410-050-B
A.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Install the emergency oxygen container (Ref. TASK 35-21-41-400-001-A).

(3)

Install the fluorescent tube (Ref. TASK 33-21-11-400-001-A).

(4)

Install the cove light panel (Ref. TASK 25-23-48-400-001-A).

(5)

Install the ceiling panel (Ref. TASK 25-23-41-400-001-A).

(6)

Install the MCD (Movable Class Divider) rail, if removed (Ref. AMM 25-26-43-400-012) .

(7)

Remove the stepladder.

(8)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

** On A/C 003-004
Subtask 25-24-41-410-051-B
B.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Install the individual air-outlet panel (Ref. TASK 21-24-19-400-001-A).

(3)

Install the passenger reading light-panel (Ref. TASK 23-73-64-400-001-A).

(4)

Install the passenger service/information units (Ref. TASK 25-25-11-400-001-A).

(5)

Remove the stepladder.

(6)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

** On A/C 005-099
Subtask 25-24-41-410-051-D
B.

AES

Install the Passenger Service Equipment.


(1)

Install the passenger reading-light panel (Ref. TASK 23-73-64-400-001-A).

(2)

Install the passenger service/information units (Ref. TASK 25-25-11-400-001-A).

(3)

Install the System Control Unit (SCU) (Ref. TASK 23-36-34-400-001-A).

(4)

Remove the stepladder.

(5)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

(6)

Make sure that the work area is clean and clear of tool(s) and other items.

25-24-41 PB401

Page 4
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Subtask 25-24-41-865-056-A
C.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

PANEL
2000VU
2000VU
2000VU
2000VU
2000VU
2000VU
2000VU
2000VU

CAB
CAB
CAB
CAB
CAB
CAB
CAB
CAB

LIGHT
LIGHT
LIGHT
LIGHT
LIGHT
LIGHT
LIGHT
LIGHT

DESIGNATION
PWR-CEILING-AFT
PWR-CEILING-AFT
PWR-CEILING-FWD
PWR-CEILING-FWD
PWR-WINDOW-AFT
PWR-WINDOW-AFT
PWR-WINDOW-FWD
PWR-WINDOW-FWD

FIN
307LG
304LG
306LG
305LG
302LG
301LG
303LG
300LG

LOCATION
H08
H07
H06
H05
H04
H03
H02
H01

Subtask 25-24-41-862-050-A
D.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-24-41 PB401

Page 5
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-24-41-000-002-A
Removal of the Door of the Overhead Stowage-Compartment
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-24-41-991-01500-A - Door - Overhead Stowage-Compartment)


3.

Job Set-up
Subtask 25-24-41-861-051-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-24-41-020-062-A
A.

AES

Removal of the Overhead Stowage-Compartment Door (referred to as door)


(Ref. Fig. 25-24-41-991-01500-A - Door - Overhead Stowage-Compartment)
(1)

Open the applicable door (1) and hold it so that it does not fall.

(2)

Remove the screws (2) and the washers (3), and carefully remove the door (1).

25-24-41 PB401

Page 1
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

A
EXAMPLE

N_MM_252441_4_DSC0_01_00

AES

FIGURE 25-24-41-991-01500-A SHEET 1


Door - Overhead Stowage-Compartment

25-24-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-24-41-400-002-A
Installation of the Door of the Overhead Stowage-Compartment
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

B.

QTY

DESIGNATION
Torque wrench: range to between 0.20 and 3.60 M.DAN (2.00 and 26.00
LBF.FT)

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-24-00-710-001-A

Adjustment of the Overhead Stowage-Compartment Doors

(Ref. Fig. 25-24-41-991-01500-A - Door - Overhead Stowage-Compartment)


3.

Job Set-up
Subtask 25-24-41-860-051-A
A.

Aircraft Maintenance Configuration


(1)

4.

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A)

Procedure
Subtask 25-24-41-420-062-A
A.

Installation of the Door


(Ref. Fig. 25-24-41-991-01500-A - Door - Overhead Stowage-Compartment)
(1)

Clean the component interface and/or the adjacent area.

(2)

Do an inspection of the component interface and/or the adjacent area.

(3)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(4)

Put the door (1) in position and align the holes in the door with the holes in the hinge (4).

(5)

Install the screws (2) and the washers (3) and torque the screws (2) to between 0.22 and 0.26 M.DAN
(19.47 and 23.01 LBF.IN).

Subtask 25-24-41-820-050-A
B.

Adjustment of the Door


(1)

5.

If necessary, adjust the distance between the doors (1) (Ref. TASK 25-24-00-710-001-A), refer to Para.
4. A. (2).

Close-up
Subtask 25-24-41-862-051-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-24-41 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-24-41-000-004-A
Removal of the Latch Assembly of the Overhead Stowage-Compartment Door
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-24-41-991-01600-A - Latch Assembly - Overhead Stowage-Compartment Door)


(Ref. Fig. 25-24-41-991-01700-A - Latch Assembly - Spacer)
3.

Job Set-up
Subtask 25-24-41-861-052-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-24-41-020-064-A
A.

Removal of the Latch assembly of the Overhead Stowage-Compartment Door.


(Ref. Fig. 25-24-41-991-01600-A - Latch Assembly - Overhead Stowage-Compartment Door)
(1)

Open the overhead bin door (1).

(2)

Remove the screws (2) and the washers (3).

(3)

Remove the latch assembly (4).

(4)

Close the overhead bin door (1).

Subtask 25-24-41-020-065-A
B.

AES

Removal of the Latch Assembly of the Spacer.


(Ref. Fig. 25-24-41-991-01700-A - Latch Assembly - Spacer)
(1)

Open the door (1).

(2)

Remove the screws (2), the washers (3) and the cover (4).

(3)

Remove the latch assembly (5).

(4)

Remove the screws (6) and the washers (7) and the bracket (8).

(5)

Close the door (1).

25-24-41 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE

A
EXAMPLE

2
3

N_MM_252441_4_BLR1_01_00

AES

FIGURE 25-24-41-991-01600-A SHEET 1


Latch Assembly - Overhead Stowage-Compartment Door

25-24-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE

A
A
EXAMPLE

7
6

6
7

5
8

3 2
N_MM_252441_4_BLR0_01_00

AES

FIGURE 25-24-41-991-01700-A SHEET 1


Latch Assembly - Spacer

25-24-41 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-24-41-400-003-A
Installation of the Latch Assembly of the Overhead Stowage-Compartment Door
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-24-41-991-01600-A - Latch Assembly - Overhead Stowage-Compartment Door)


(Ref. Fig. 25-24-41-991-01700-A - Latch Assembly - Spacer)
3.

Job Set-up
Subtask 25-24-41-860-053-A
A.

Aircraft Maintenance Configuration


(1)

4.

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-24-41-420-064-A
A.

Installation of the Latch Assembly of the Overhead Stowage-Compartment Door.


(Ref. Fig. 25-24-41-991-01600-A - Latch Assembly - Overhead Stowage-Compartment Door)
(1)

Open the overhead bin door (1).

(2)

Put the latch assembly (4) in position.

(3)

Install the washers (3) and the screws (2).

(4)

Close the overhead bin door (1).

Subtask 25-24-41-420-065-A
B.

5.

Installation of the Latch Assembly of the Spacer.


(Ref. Fig. 25-24-41-991-01700-A - Latch Assembly - Spacer)
(1)

Open the door (1).

(2)

Put the bracket in position and install the screws (6) and (7).

(3)

Put the latch assembly (5) and the cover (4) in position.

(4)

Install the washers (3) and screws (2).

(5)

Close the door (1).

Close-up
Subtask 25-24-41-862-053-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-24-41 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-24-41-960-001-A
Replacement of the Handrail
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-25-11-000-001-A

Removal of the Filler Panel(s) of the Passenger Service/Information Unit(s)


(PSIU)

25-25-11-400-001-A

Installation of the Filler Panel(s) of the Passenger Service/Information Unit(s)


(PSIU)

(Ref. Fig. 25-24-41-991-01900-A - Handrail)


3.

Job Set-up
Subtask 25-24-41-861-054-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-24-41-960-051-A
A.

Replacement of the Handrail


(Ref. Fig. 25-24-41-991-01900-A - Handrail)
(1)

(2)

5.

Remove the handrail:


(a)

Carefully remove the filler panel (1) (Ref. TASK 25-25-11-000-001-A).

(b)

Remove the screws (4), the washers (3) and carefully remove the handrail (2).

Install the handrail:


(a)

Carefully put the handrail (2) in position and install the the washers (3) and the screws (4).

(b)

Carefully install the filler panel (1) (Ref. TASK 25-25-11-400-001-A).

(c)

Make sure that the work area is clean and clear of tool(s) and other items.

Close-up
Subtask 25-24-41-862-055-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-24-41 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

A
EXAMPLE

4
3

N_MM_252441_4_KFR2_01_00

AES

FIGURE 25-24-41-991-01900-A SHEET 1


Handrail

25-24-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

PASSENGER SERVICE INFORMATION UNITS (PSIU) DESCRIPTION AND OPERATION


** On A/C ALL
1.

General
The Passenger Service/Information Units (PSIUs) are installed in the passenger service channel to give service and
information to the passengers.

AES

25-25-00 PB001

Page 1
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
2.

Component Location
(Ref.
(Ref.
(Ref.
(Ref.

AES

Fig.
Fig.
Fig.
Fig.

25-25-00-12300-A
25-25-00-12400-A
25-25-00-12500-A
25-25-00-12600-A

Passenger Service/Information Unit (PSIU) - Component Location)


Fresh Air Outlet Panel (PSU) - Component Location)
Reading Light Panel (PSU) - Component Location)
Class Divider Assy - Component Location)

25-25-00 PB001

Page 2
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
3.

System Description
The PSIUs are installed in the passenger service supply channels. The passenger service supply channels are located
on the bottom side of the overhead stowage compartments.
The PSIUs are hung from the attachment rails and held in position with the section hose. Clamping blocks are
installed in different positions to stop the PSIUs move in a FWD/AFT direction. The spaces between the PSIUs are
filled with blank filler panels. The filler panels have different dimensions. This is to let you position the PSIUs
correctly to agree with customer seat layouts.

NOTE :

For description and operation of the PSIUs installed in the lavatories, refer to 25-45-00.

Each PSIU has two primary units:


. the Passenger Service Unit (PSU), installed above each seat row
. the Passenger Information Unit (PIU), installed above each second seat row.
Video units can be installed in the service channels for visual entertainment of the passengers (Ref. 23-36-00-00).

AES

25-25-00 PB001

Page 3
May 01/12
Revision n: 40

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** On A/C ALL
4.

Power Supply
For the power supply of the reading lights and the lighted signs, refer to 33-20-00.

AES

25-25-00 PB001

Page 4
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
5.

Interface
The PSIUs have interfaces with:
.
.
.
.

the
the
the
the

air conditioning system (Ref. 21-00-00-00)


communication system (Ref. 23-00-00-00)
lighting system (Ref. 33-20-00-00)
oxygen system (Ref. 35-20-00-00).

For access to these system interfaces remove the related PSIU panels and/or the adjacent filler panels.

AES

25-25-00 PB001

Page 5
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Revision n: 40

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** On A/C ALL
6.

Component Description
A.

Passenger Service Units (PSUs)


Each PSU has:
.
.
.
.

an attendant call panel (Ref. 23-73-00-00),


a reading light panel (Ref. 33-25-00-00),
a fresh air outlet panel (Ref. 21-24-00-00),
an emergency oxygen mask container (Ref. 35-20-00-00).

(1) Attendant Call Panel


Each Panel has:
.
.
.
.

an attendant call/reset push button,


reading light ON/OFF switches,
lighted seat numbers and seat row number,
lighted SMOKER/NO SMOKER sign.

(2) Reading Light Panel


The number of reading lights on each reading light panel agrees with the customer seat layout. Each
reading light is adjustable and can be switched ON or OFF independently with its related switch. The
Reading light switches are located on the attendant call panel.
(3) Fresh Air Outlet Panel
The number of fresh air outlets on each fresh air outlet panel agrees with the customer seat layout. Each
fresh air outlet is adjustable and can be opened or closed independently.
(4) Emergency Oxygen Mask Container
The number of emergency oxygen masks in each container agrees with the customer seat layout. The
oxygen masks fall from the container immediately, if there is a sudden decrease in cabin pressure.
B.

Passenger Information Units (PIUs) (Ref. 23-73-00)


Each PIU is a single panel which has:
.
.
.

a loudspeaker,
a lighted sign FASTEN SEAT BELT,
a lighted sign NO SMOKING.
The PIUs are installed only above every second seat row.

AES

25-25-00 PB001

Page 6
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
7.

Operation/Control and Indicating


The PSIUs can be operated by the Passengers/attendants as follows:
A.

Attendant Call
To call an attendant the attendant call/reset pushbutton must be pushed. This gives a signal tone and a visual
sign on the attendant call panel. The attendant call/reset pushbutton also comes on.
To cancel the call the attendant call/reset pushbutton must be pushed again.

B.

Lighted Signs and Loudspeakers


For information about the seat numbers and seat row numbers, the FASTEN SEAT BELT and NO SMOKING
signs, and the loudspeakers of the PSIUs refer to 23-30-00 and 33-20-00.

C.

Fresh Air Outlets


To open the fresh air outlet, turn the nozzle ring to the left. Then you can adjust the fresh air stream when you
turn the nozzle housing. To close the fresh air outlet, turn the nozzle ring to the right.

D. Reading Lights
A reading light comes on, when you push the related switch on the attendant call panel. The light goes off,
when you push the switch again.

AES

25-25-00 PB001

Page 7
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE
LH SHOWN
RH SIMILAR
Z200

A
EXAMPLE

A
ATTENDANT CALL PANEL
REF. 237300

LOUDSPEAKER
REF. 237300

EMERGENCY OXYGEN MASK


CONTAINER
REF. 352000

PSU

PIU

PSIU
FILLER
PANEL
NO SMOKING/
FASTEN SEAT BELT SIGN
REF. 237300

B
CLAMPING BLOCK

SECTION HOSE
ATTACHMENT
RAIL

N_MM_252500_0_AAM0_01_00

AES

FIGURE 25-25-00-12300-A SHEET 1


Passenger Service/Information Unit (PSIU) - Component
Location

25-25-00 PB001

Page 8
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE
LH SHOWN
RH SIMILAR
Z200

A
A
B

EXAMPLE

FRESH AIR
OUTLET PANEL
REF. 212400

PSU

B
CLAMPING BLOCK

SECTION HOSE
ATTACHMENT
RAIL

N_MM_252500_0_AGM0_01_00

AES

FIGURE 25-25-00-12400-A SHEET 1


Fresh Air Outlet Panel (PSU) - Component Location

25-25-00 PB001

Page 9
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE
LH SHOWN
RH SIMILAR
Z200

A
READING
LIGHT PANEL
REF. 332500

EXAMPLE

PSU

B
CLAMPING BLOCK

SECTION HOSE
ATTACHMENT
RAIL

N_MM_252500_0_AEM0_01_00

AES

FIGURE 25-25-00-12500-A SHEET 1


Reading Light Panel (PSU) - Component Location

25-25-00 PB001

Page 10
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE
LH SHOWN
RH SIMILAR

Z200

A
EXAMPLE

SECTION HOSE

CLASS DIVIDER
ASSY.
REF. 252511

ATTACHMENT
RAIL
CLASS DIVIDER
ASSY.

N_MM_252500_0_FAM0_01_00

AES

FIGURE 25-25-00-12600-A SHEET 1


Class Divider Assy - Component Location

25-25-00 PB001

Page 11
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

PASSENGER SERVICE/INFORMATION UNIT (PSIU) REMOVAL/INSTALLATION


** On A/C ALL
Task 25-25-11-000-001-A
Removal of the Filler Panel(s) of the Passenger Service/Information Unit(s) (PSIU)
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
21-24-19-000-001-A
23-73-51-000-001-A

DESIGNATION
Removal of the Individual Air Outlet
Removal of the Loudspeaker

23-73-63-000-001-A

Removal of the No Smoking/Fasten Seat Belt sign from the Passenger Service
Information Unit and the C/B panels 2000VU/2001VU

23-73-64-000-001-A

Removal of the Reading Light

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

35-21-41-000-001-A

Removal of the Emergency Oxygen Containers

(Ref. Fig. 25-25-11-991-00100-A - Filler Panel)


3.

Job Set-up
Subtask 25-25-11-861-052-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-25-11-020-050-A
A.

AES

Removal of the Filler Panels:


(Ref. Fig. 25-25-11-991-00100-A - Filler Panel)
(1)

Remove the section hose (3) from the mounting rail (4).

(2)

Release and remove the filler panel (1).

(3)

Loosen the screws (5), release and remove the class-divider-bracket (2).

(4)

If installed, and necessary open/remove the passenger service information units (PSIUs) as follows:
(a)

Remove the Loudspeakers (Ref. TASK 23-73-51-000-001-A).

(b)

Remove the No Smoking/Fasten Seat Belt Signs (Ref. TASK 23-73-63-000-001-A).

(c)

Remove the Reading Lights (Ref. TASK 23-73-64-000-001-A)

(d)

Remove the Individual Air outlet (Ref. TASK 21-24-19-000-001-A)

(e)

Remove the Emergency Oxygen Containers (Ref. TASK 35-21-41-000-001-A)

25-25-11 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE

A
A
1

3
1

B
5
3

PULLEY ASSEMBLY

PULLEY ASSEMBLY

N_MM_252511_4_BAM0_01_00

AES

FIGURE 25-25-11-991-00100-A SHEET 1


Filler Panel

25-25-11 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-25-11-400-001-A
Installation of the Filler Panel(s) of the Passenger Service/Information Unit(s) (PSIU)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
98A25207503000
B.

QTY
DESIGNATION
1
PULLEY ASSEMBLY - SEALING CORD

Referenced Information

REFERENCE
21-24-19-400-001-A
23-73-51-400-002-A

DESIGNATION
Installation of the Individual Air Outlet
Installation of the Loudspeaker

23-73-63-400-001-A

Installation of the No Smoking/Fasten Seat Belt sign in the Passenger Service


Information Unit and the C/B panels 2000VU/2001VU

23-73-64-400-001-A

Installation of the Reading Light

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

35-21-41-400-001-A

Installation of the Emergency Oxygen Containers

(Ref. Fig. 25-25-11-991-00100-A - Filler Panel)


3.

Job Set-up
Subtask 25-25-11-860-050-A
A.

4.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized (Ref. TASK 24-42-00-861-001-A).

(2)

Clean the component interface and/or the adjacent area.

(3)

Do an inspection of the component interface and/or the adjacent area.

(4)

Make sure that the work area is clean and clear of tool(s) and other items.

Procedure
Subtask 25-25-11-420-050-A
A.

Installation of the Filler Panel(s):


(Ref. Fig. 25-25-11-991-00100-A - Filler Panel)
(1)

(2)

AES

If opened/removed install the passenger service/information units (PSIUs) as follows:


(a)

Install the Loudspeakers (Ref. TASK 23-73-51-400-002-A).

(b)

Install the No Smoking/Fasten Seat Belt Signs (Ref. TASK 23-73-63-400-001-A).

(c)

Install the Reading Lights (Ref. TASK 23-73-64-400-001-A).

(d)

Install the Emergency Oxygen Containers (Ref. TASK 35-21-41-400-001-A).

(e)

Install the Individual Air Outlet 4150 HM (Ref. TASK 21-24-19-400-001-A).

Make sure that the work area is clean and clear of tool(s) and other items.

25-25-11 PB401

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AIRCRAFT MAINTENANCE MANUAL

5.

(3)

Put the filler panel (1) in position and engage it to the mounting rail (4).

(4)

Put the class-divider-bracket in position engage it to the mounting rail and tighten the screws (5).

(5)

Install the related seal (3) on the mounting rail (4) , use the PULLEY ASSEMBLY - SEALING CORD
(98A25207503000).

(6)

Make sure that the seal is not expanded.

(7)

Make sure that there is a gap of 2 +0 mm or -0.5 mm (0.0787 +0.0000 in. or -0.0197 in.) on each side
of the emergency oxygen container.

Close-up
Subtask 25-25-11-862-053-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-25-11 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

CURTAINS AND PARTITIONS - DESCRIPTION AND OPERATION


** On A/C ALL
1.

General
Dividers are installed to divide the utility areas and the passenger seating areas in the cabin.

AES

25-26-00 PB001

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
2.

Component Location
(Ref. Fig. 25-26-00-12300-A - Dividers - Component Location)

AES

25-26-00 PB001

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
3.

Component Description
A.

Curtains
Curtains divide the utility areas from the passenger seating area.
The curtains hang on hooks which slide in light alloy rails. Brackets attach the rails to the galleys, lavatories,
stowage compartments and/or the overhead stowage compartments.

B.

Partitions (if installed)


The partitions can be installed in the cabin between FR20 and FR66. Special fittings attach the partitions to the
seat tracks of the cabin and on top to the overhead stowage compartment or the ceiling.
Each partition is made of a composite structure material and has a decorative cover. The edges of the partitions
have a light alloy profile.
The supports which hold the attach fittings are bonded into the composite structure of the partition.

C.

Movable Class Divider (if installed)


The movable class divider has a center part and two lateral parts with curtains. The single beam class divider is
a mono block. You can relocate the parts in the cabin without tools quickly.
(1) Center class divider
A quick release mechanism attaches the beam of the center part on top of the overhead stowage
compartments.
Curtains are attached to the curtain rail of the beam with hooks.
(2) Lateral class divider
A quick release mechanism attaches each of the lateral supporting beams to the connection panels installed
in the lower part of the overhead stowage compartments.
Curtains are attached to the curtain rail of the beam with hooks.
No Smoking/Fasten Seat Belt signs are installed in each supporting beam and electrically connected to the
aircraft system via the connection panels.
The connection panels are located at each seat row between frames 22 and 64 except in the area of the
emergency exits.
(3) Single beam class divider
The single beam class divider slides along rails that are attached below overhead stowage compartments.
Curtains are attached to the curtain rail of the single beam class divider.

AES

25-26-00 PB001

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE
Z260
2

Z220
EXAMPLE

EXAMPLE
4

Z200

EXAMPLE
Z200
5
1

5
EXAMPLE
3
Z200

5
3

5
3

NOTE:
1

PARTITIONS

CURTAINS

CENTER AND LATERAL


CLASS DIVIDER (MOVABLE)

SINGLE BEAM CLASS DIVIDER (MOVABLE)

OPTIONAL EQUIPMENT
N_MM_252600_0_ABM0_01_00

AES

FIGURE 25-26-00-12300-A SHEET 1


Dividers - Component Location

25-26-00 PB001

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

CURTAINS - REMOVAL/INSTALLATION
** On A/C ALL
** On A/C 005-099
Task 25-26-41-000-001-A
Removal of the Forward Curtain Rail
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
23-73-22-000-001-A
24-42-00-861-001-A

DESIGNATION
Removal of the Attendant Indication Panel
Energize the Ground Service Network from the External Power

25-26-41-000-013-A
Removal of the Curtains
(Ref. Fig. 25-26-41-991-00100-AS - Forward Cabin Divider)
3.

Job Set-up
Subtask 25-26-41-861-051-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-26-41-010-074-A
B.

Get Access
(1)

4.

Remove the forward curtains (Ref. TASK 25-26-41-000-013-A).

Procedure
Subtask 25-26-41-020-050-Z
A.

Removal of the Curtain Rails


(Ref. Fig. 25-26-41-991-00100-AS - Forward Cabin Divider)
(1)

AES

Remove the curtain rail (1):


(a)

Remove the screw (9) and the end cap (10).

(b)

Hold the curtain rail (1) in position.

(c)

Remove the screws (13), (14) and (16), the bracket (15) and the curtain rail (1).

(d)

Remove the fittings (11) and (17) from the curtain rail (1).

(2)

Remove the attendant indication panel 320RH1 (Ref. TASK 23-73-22-000-001-A).

(3)

Remove the end panels (7) of the overhead stowage compartments:


(a)

Open the doors (3) of the overhead stowage compartments on the left and the right side.

(b)

Remove the screws (5) and the washers (6).

(c)

Pull the end panels (7) inboard to release them from the holders (4). Then remove the end panels
(7).

25-26-41 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(4)

(5)

(6)

AES

Remove the curtain rail (2):


(a)

Remove the retaining ring (22) and the washer (21).

(b)

Hold the curtain rail (2) in position.

(c)

Loosen the screws (25) and remove the curtain rail (2).

(d)

Remove the screws (25) and the fittings (27) and (12).

Remove the brackets:


(a)

Remove the screws (18) and the brackets (8).

(b)

Remove the screws (19) and the bracket (20).

(c)

Remove the screws (23), the washers (24) and the bracket (26).

Remove the screws (30), the washers (29) and the straps (28).

25-26-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
Z220
Z230

2
1

EXAMPLE

FR24
3
4

FR12

6
5

EXAMPLE
4

7
320RH1

3
4

6
5
7

N_MM_252641_4_BUWA_01_00

AES

FIGURE 25-26-41-991-00100-AS SHEET 1


Forward Cabin Divider

25-26-41 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

14

13

EXAMPLE
15

12

16

11

16
8

EXAMPLE
19
8
18
1
17
18
10

17

20
2

EXAMPLE

21
22
25

F
EXAMPLE

26

27
29
30

2
27

25

28
24
23
N_MM_252641_4_BUWA_02_00

AES

FIGURE 25-26-41-991-00100-AS SHEET 2


Forward Cabin Divider

25-26-41 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-26-41-400-001-A
Installation of the Forward Curtain Rail
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
11-00-00-400-007-A

DESIGNATION
Installation of the ESSO (Scotchcal Labels)

** On A/C 005-099
23-73-22-400-001-A
24-42-00-861-001-A

Installation of the Attendant Indication Panel


Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-26-41-000-013-A
Removal of the Curtains
25-26-41-400-013-A
Installation of the Curtains
11-32-25-00
INTERIOR PLACARDS - DESCRIPTION AND OPERATION
(Ref. Fig. 25-26-41-991-00100-AS - Forward Cabin Divider)
3.

Job Set-up
** On A/C ALL
Subtask 25-26-41-860-050-A
A.

4.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized (Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the forward curtains are removed (Ref. TASK 25-26-41-000-013-A).

Procedure
Subtask 25-26-41-210-065-A
A.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Do an inspection of the component interface and/or the adjacent area.

(3)

Make sure that the parts retained from the removed component are clean and in the correct condition.

** On A/C 005-099
Subtask 25-26-41-420-075-Z
B.

AES

Installation of the Curtain Rails:


(Ref. Fig. 25-26-41-991-00100-AS - Forward Cabin Divider)
(1)

Put the straps (28) and the washers (29) in position and install the screws (30).

(2)

Install the brackets:


(a)

Put the bracket (20) in position and install the screws (19).

(b)

Put the bracket (26) and the washers (24) in position and install the screws (23).

(c)

Put the brackets (8) in position and install the screws (18).

25-26-41 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(3)

(4)

(5)

(6)
5.

Install the curtain rail (2):


(a)

Put the fittings (12) and (27) in position.

(b)

Put the curtain rail (2) in position and install the screws (25).

(c)

Install the washer (21) and the retaining ring (22).

Install the curtain rail (1):


(a)

Put the fittings (11) and (17) in position.

(b)

Put the curtain rail (1) in position.

(c)

Put the bracket (15) in position and install the screws (13), (14) and (16).

(d)

Put the end cap (10) in position and install the screw (9).

Install the end panels (7):


(a)

Install the end panels (7) on the holders (4) of the overhead stowage compartments.

(b)

Install the washers (6) and the screws (5).

(c)

Close the doors (3) of the overhead stowage compartments.

Install the attendant indication panel 320RH1 (Ref. TASK 23-73-22-400-001-A).

Close-up
** On A/C ALL
Subtask 25-26-41-410-060-A
A.

Close Access
(1)

Install the forward curtains (Ref. TASK 25-26-41-400-013-A).

(2)

Make sure that the work area is clean and clear of tool(s) and other items.

(3)

Make sure that all of the placards of the retained/new components are in the correct position and in a
good condition.

(4)

If necessary install new placards (Ref. TASK 11-00-00-400-007-A) and (Ref. 11-32-25-00).

Subtask 25-26-41-862-051-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-26-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
Task 25-26-41-000-003-A
Removal of the Aft Curtain Rail
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-26-41-000-013-A
Removal of the Curtains
(Ref. Fig. 25-26-41-991-00300-M - Aft Utility-Area Divider)
3.

Job Set-up
Subtask 25-26-41-861-050-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-26-41-010-075-A
B.

Get Access
(1)

4.

Remove the aft curtains (Ref. TASK 25-26-41-000-013-A).

Procedure
Subtask 25-26-41-020-054-L
A.

Removal of the Curtain Rail(s):


(Ref. Fig. 25-26-41-991-00300-M - Aft Utility-Area Divider)
NOTE :

AES

If more than one curtain rail is installed, the removal procedure for all the curtain rails is the same.

(1)

Remove the screws (2) and the curtain rail (1).

(2)

Remove the fittings (3) from the curtain rail (1).

(3)

Remove the screws (5) and the brackets (4).

(4)

Remove the screw (7), the washer (8) and the strap (6).

25-26-41 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

Z260

A
A

B
FR70

A
EXAMPLE
FR64

4
3
1

6
8
7

N_MM_252641_4_BRN0_01_00

AES

FIGURE 25-26-41-991-00300-M SHEET 1


Aft Utility-Area Divider

25-26-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-26-41-400-003-A
Installation of the Aft Curtain Rail
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
11-00-00-400-007-A

DESIGNATION
Installation of the ESSO (Scotchcal Labels)

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-26-41-000-013-A
25-26-41-400-013-A
11-32-25-00
(Ref. Fig. 25-26-41-991-00300-M - Aft
3.

Removal of the Curtains


Installation of the Curtains
INTERIOR PLACARDS - DESCRIPTION AND OPERATION
Utility-Area Divider)

Job Set-up
Subtask 25-26-41-860-051-A
A.

4.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized (Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the aft curtains are removed (Ref. TASK 25-26-41-000-013-A).

Procedure
Subtask 25-26-41-210-066-A
A.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Do an inspection of the component interface and/or the adjacent area.

(3)

Make sure that the parts retained from the removed component are clean and in the correct condition.

** On A/C 005-099
Subtask 25-26-41-420-053-L
B.

Installation of the Curtain Rail(s):


(Ref. Fig. 25-26-41-991-00300-M - Aft Utility-Area Divider)
NOTE :

AES

If more than one curtain rail is removed, the installation procedure for all the curtain rails is the same.

(1)

Put the strap (6) and the washer (8) in position and install the screw (7).

(2)

Put the brackets (4) in position and install the screws (5).

(3)

Put the fittings (3) in position.

(4)

Put the curtain rail (1) in position and install the screws (2).

25-26-41 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
5.

Close-up
** On A/C ALL
Subtask 25-26-41-410-061-A
A.

Close Access
(1)

Install the AFT Curtains (Ref. TASK 25-26-41-400-013-A)

(2)

Make sure that the work area is clean and clear of tool(s) and other items.

(3)

Make sure that all of the placards of the retained/new components are in the correct position and in a
good condition.

(4)

If necessary install new placards (Ref. TASK 11-00-00-400-007-A) and (Ref. 11-32-25-00).

Subtask 25-26-41-862-052-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-26-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-26-41-000-013-A
Removal of the Curtains
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-26-41-991-01600-A - Curtains)


3.

Job Set-up
Subtask 25-26-41-861-055-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-26-41-010-073-A
B.

Get Access
(1)

4.

Get access to the cabin.

Procedure
Subtask 25-26-41-020-076-A
A.

Removal of the curtain(s)


(Ref. Fig. 25-26-41-991-01600-A - Curtains)
(1)

AES

Removal of the curtains from the curtain rails.


(a)

Remove the screw(s) (3), the cover plate(s) (4) and the cover clip(s) (6) (if installed).

(b)

Release the end stop(s) (5).

(c)

Move the curtain (2) with the gliders (7) and the end stop(s) (5) out of the curtain rail(s) (1).

25-26-41 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

2
5

A
1

4 2

A
EXAMPLE
7

6
1
3 2

5
2
1

IF INSTALLED

IF INSTALLED

N_MM_252641_4_DAM0_01_00

AES

FIGURE 25-26-41-991-01600-A SHEET 1


Curtains

25-26-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-26-41-400-013-A
Installation of the Curtains
FIN 6375MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
11-00-00-400-007-A

DESIGNATION
Installation of the ESSO (Scotchcal Labels)

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

11-32-25-00
INTERIOR PLACARDS - DESCRIPTION AND OPERATION
(Ref. Fig. 25-26-41-991-01600-A - Curtains)
3.

Job Set-up
Subtask 25-26-41-860-053-A
A.

Aircraft Maintenance Configuration


(1)

4.

Make sure that the ground service network is energized (Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-26-41-210-067-A
A.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Do an inspection of the component interface and/or the adjacent area.

(3)

Make sure that the parts retained from the removed component are clean and in the correct condition.

Subtask 25-26-41-420-076-A
B.

Installation of the curtain(s)


(Ref. Fig. 25-26-41-991-01600-A - Curtains)
(1)

5.

Install the curtain(s).


(a)

Engage the gliders (7) with the curtain(s) (2) into the curtain rail(s) (1).

(b)

Install and lock the end stop(s) (5).

(c)

Install the cover clip(s) (6) and the cover plate(s) (4) with the screw(s) (3) ( if removed).

Close-up
Subtask 25-26-41-410-062-A
A.

AES

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Make sure that all of the placards of the retained/new components are in the correct position and in a
good condition.

(3)

If necessary install new placards (Ref. TASK 11-00-00-400-007-A) and (Ref. 11-32-25-00).

25-26-41 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
Subtask 25-26-41-862-054-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-26-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

PARTITIONS - REMOVAL/INSTALLATION
** On A/C 005-099
Task 25-26-42-000-005-A
Removal of a Partition (Zone 230)
FIN 6389MM, 6389MM1
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
AR SAFETY CLIP - CIRCUIT BREAKER

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-26-41-000-013-A
Removal of the Curtains
(Ref. Fig. 25-26-42-991-00500-S - Class-Divider Partition)
3.

Job Set-up
Subtask 25-26-42-861-051-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-26-42-010-059-A
B.

Get Access
(1)

Get access to the cabin.

(2)

Remove the curtain from the center class divider, if necessary (Ref. TASK 25-26-41-000-013-A).

Subtask 25-26-42-865-074-A
C.

Open, safety and tag this(these) circuit breaker(s):

49VU

PANEL

DESIGNATION
COM/CIDS/DEU A ESS/LINE 2

155RH

G05

49VU

COM/CIDS/DEU A ESS/LINE 1

154RH

G04

49VU

LIGHTING/EMER LT/CABIN

2WL

H06

49VU

LIGHTING/EMER LT/CABIN

1WL

H05

121VU

COM NAV/CIDS/DEU A NORM/R AFT

168RH

M13

121VU

COM NAV/CIDS/DEU A NORM/L AFT

167RH

M12

121VU

COM NAV/CIDS/DEU A NORM/R MID

166RH

M11

121VU

COM NAV/CIDS/DEU A NORM/L MID

165RH

M10

121VU

COM NAV/CIDS/DEU A NORM/R FWD

164RH

M09

AES

FIN

LOCATION

25-26-42 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

121VU

PANEL

DESIGNATION
COM NAV/CIDS/DEU A NORM/L FWD

163RH

FIN
M08

LOCATION

122VU

LIGHTING/CABIN/EMER/LT

3WL

V07

2000VU
2000VU
2000VU

PES VIDEO CABIN RH


PES VIDEO CABIN LH
PES VIDEO CONTROL/VCC

24MH
22MH
21MH

C04
C03
C02

2000VU

PES-VIDEO-CONTROL-MAIN

20MH

C01

** On A/C 005-005

4.

Procedure
** On A/C 005-099
Subtask 25-26-42-020-056-O
WARNING : SUPPORT THE UNIT/ASSEMBLY OR IT WILL FALL AND BECOME DAMAGED OR INJURE
PERSONNEL. THE UNIT/ASSEMBLY IS HEAVY.
A.

Removal of the Partitions


(Ref. Fig. 25-26-42-991-00500-S - Class-Divider Partition)

NOTE :
(1)

(2)

AES

The procedure to remove the partitions (1) is the same.

Remove the partitions:


(a)

Remove the covers (10).

(b)

Remove the nuts (4) and the washers (5).

(c)

Hold the partitions (1) in position.

(d)

Lift the partitions (1) until it is free of the lower supports (7) and the stoppers (6) and remove
the partitions (1) with the support tubes (3) out of the panels (2).

Remove the lower supports:


(a)

Pull the syntetic fiber cord (8) and remove the sealant from the seat tracks (9).

(b)

Remove the stoppers (6) and the lower support (7).

25-26-42 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

Z230

A
B

A
1

C
C
C
EXAMPLE
4
5

6
10
7

MAT. NO.
04004
9

3
3

8
MAT. NO. 19002
MAT. NO. 09018

N_MM_252642_4_BRD0_01_00

AES

FIGURE 25-26-42-991-00500-S SHEET 1


Class-Divider Partition

25-26-42 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
Task 25-26-42-400-005-A
Installation of a Partition (Zone 230)
FIN 6389MM, 6389MM1
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
1
SCRAPER - NON METALLIC

DESIGNATION

Consumable Materials

REFERENCE
Material No: 04-004

DESIGNATION

Material No: 19-002

COMMON GREASES
SYNTH. ESTER BASED GREASE HIGH PRESSURE
SEALANTS
LOW ADHESION POLYSULFIDE SEALANT
CLEANING AGENTS
METHYL-ETHYL-KETONE
SYNTHETIC FIBRE CORD (NYLON) 2.5MM DIA.

Material No: 19-003

LINT-FREE COTTON CLOTH

Material No: 09-019


Material No: 11-003

C.

Referenced Information

REFERENCE
11-00-00-400-007-A

DESIGNATION
Installation of the ESSO (Scotchcal Labels)

20-21-11-911-001-A

Tightening Torques for Standard Threaded Fasteners

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-26-41-000-013-A
Removal of the Curtains
25-26-41-400-013-A
Installation of the Curtains
11-32-25-00
INTERIOR PLACARDS - DESCRIPTION AND OPERATION
(Ref. Fig. 25-26-42-991-00500-S - Class-Divider Partition)
3.

Job Set-up
Subtask 25-26-42-860-051-A
A.

AES

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the curtain from the Center Class Divider is removed (Ref. TASK 25-26-41-000-013-A).

25-26-42 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-26-42-865-075-A
B.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
PANEL

49VU

DESIGNATION
COM/CIDS/DEU A ESS/LINE 2

FIN

LOCATION

155RH

G05

49VU

COM/CIDS/DEU A ESS/LINE 1

154RH

G04

49VU

LIGHTING/EMER LT/CABIN

2WL

H06

49VU

LIGHTING/EMER LT/CABIN

1WL

H05

121VU

COM NAV/CIDS/DEU A NORM/R AFT

168RH

M13

121VU

COM NAV/CIDS/DEU A NORM/L AFT

167RH

M12

121VU

COM NAV/CIDS/DEU A NORM/R MID

166RH

M11

121VU

COM NAV/CIDS/DEU A NORM/L MID

165RH

M10

121VU

COM NAV/CIDS/DEU A NORM/R FWD

164RH

M09

121VU

COM NAV/CIDS/DEU A NORM/L FWD

163RH

M08

122VU

LIGHTING/CABIN/EMER/LT

3WL

V07

2000VU
2000VU
2000VU

PES VIDEO CABIN RH


PES VIDEO CABIN LH
PES VIDEO CONTROL/VCC

24MH
22MH
21MH

C04
C03
C02

2000VU

PES-VIDEO-CONTROL-MAIN

20MH

C01

** On A/C 005-005

4.

Procedure
** On A/C 005-099
Subtask 25-26-42-210-057-A
A.

Preparation for Installation


(1)

Clean the seat tracks:


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA
WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN
YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND
SKIN IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.

AES

25-26-42 PB401

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(a)

Clean the seat tracks with CLEANING AGENTS (Material No: 11-003) , a cloth LINT-FREE
COTTON CLOTH (Material No: 19-003) and a SCRAPER - NON METALLIC .

(2)

Clean the component interface and/or the adjacent area.

(3)

Do an inspection of the component interface and/or the adjacent area.

(4)

Make sure that the parts retained from the removed component are clean and in the correct condition.

Subtask 25-26-42-420-054-O
WARNING : SUPPORT THE UNIT/ASSEMBLY OR IT WILL FALL AND BECOME DAMAGED OR INJURE
PERSONNEL. THE UNIT/ASSEMBLY IS HEAVY.
B.

Installation of the Partitions:


(Ref. Fig. 25-26-42-991-00500-S - Class-Divider Partition)
(1)

Unless specified, TORQUE all nuts, bolts and screws (Ref. TASK 20-21-11-911-001-A).

(2)

Install the lower supports:


(a)

Apply COMMON GREASES (Material No: 04-004) on the lower supports (7) and the stoppers (6)
and install them in the seat tracks (9).

(b)

Put the cords (8) SYNTHETIC FIBRE CORD (NYLON) 2.5MM DIA. (Material No: 19-002) in
position in the seat tracks (9).

(c)

Make a loop at one end of the cords (8).

(d)

Apply sealants to the seat tracks (9).


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK
AREA WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR
IN YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND
15 MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE
AND SKIN IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
1

(e)

AES

Apply SEALANTS (Material No: 09-019) in position in the seat tracks (9) on a length of
25.4 mm (1.0000 in.).

Push the loop into the sealant.

NOTE :

Be careful that you do not cause damage to the electrical equipment when you install the
partition.

NOTE :

The procedure to install the partitions (1) is the same.

25-26-42 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(3)

Installation of the Partition :


(a)

Put the partition (1) with the tubes (3) in position in the panels (2).

(b)

Make sure that the partitions (1) are in a vertical position.

(c)

Install the washers (5) and the nuts (4).

(d)

Install the covers (10).

Subtask 25-26-42-865-076-A
C.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

49VU

PANEL

DESIGNATION
COM/CIDS/DEU A ESS/LINE 2

155RH

FIN
G05

LOCATION

49VU

COM/CIDS/DEU A ESS/LINE 1

154RH

G04

49VU

LIGHTING/EMER LT/CABIN

2WL

H06

49VU

LIGHTING/EMER LT/CABIN

1WL

H05

121VU

COM NAV/CIDS/DEU A NORM/R AFT

168RH

M13

121VU

COM NAV/CIDS/DEU A NORM/L AFT

167RH

M12

121VU

COM NAV/CIDS/DEU A NORM/R MID

166RH

M11

121VU

COM NAV/CIDS/DEU A NORM/L MID

165RH

M10

121VU

COM NAV/CIDS/DEU A NORM/R FWD

164RH

M09

121VU

COM NAV/CIDS/DEU A NORM/L FWD

163RH

M08

122VU

LIGHTING/CABIN/EMER/LT

3WL

V07

2000VU
2000VU
2000VU

PES VIDEO CABIN RH


PES VIDEO CABIN LH
PES VIDEO CONTROL/VCC

24MH
22MH
21MH

C04
C03
C02

2000VU

PES-VIDEO-CONTROL-MAIN

20MH

C01

** On A/C 005-005

5.

Close-up
** On A/C 005-099
Subtask 25-26-42-410-056-A
A.

Install the curtain on the Center Class Divider (Ref. TASK 25-26-41-400-013-A).
(1)

Make sure that all of the placards of the retained/new components are in the correct position and in a
good condition.

(2)

If necessary install new placards (Ref. TASK 11-00-00-400-007-A) and (Ref. 11-32-25-00).

Subtask 25-26-42-862-051-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-26-42 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

DIVIDER - CLASS - REMOVAL/INSTALLATION


** On A/C 005-099
Task 25-26-43-000-004-A
Removal of the Center Class Divider
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-26-41-000-013-A
Removal of the Curtains
(Ref. Fig. 25-26-43-991-00400-A - Center Class Divider)
3.

Job Set-up
Subtask 25-26-43-861-055-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-26-43-010-066-A
B.

4.

Get Access
(1)

Remove the curtain from the center class divider (Ref. TASK 25-26-41-000-013-A).

(2)

Make sure that the overhead stowage doors are closed.

Procedure
Subtask 25-26-43-020-053-B
A.

AES

Removal of the Center Class Divider


(Ref. Fig. 25-26-43-991-00400-A - Center Class Divider)
(1)

Lift and turn the lever (2) to loosen the class divider (1).

(2)

Remove the class divider (1).

25-26-43 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

EXAMPLE

1
2

N_MM_252643_4_AAQ0_01_00

AES

FIGURE 25-26-43-991-00400-A SHEET 1


Center Class Divider

25-26-43 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
Task 25-26-43-400-004-A
Installation of the Center Class Divider
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Consumable Materials

REFERENCE
Material No: 06-001A
B.

DESIGNATION
LUBRICANTS
SOLID FILM LUBRICANT AIR DRYING

Expendable Parts

FIG.ITEM
7

DESIGNATION

IPC-CSN
25-26-43-01-200

spring pin
C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-26-43-991-01200-A - Center Class Divider - Assembly)


(Ref. Fig. 25-26-43-991-00400-A - Center Class Divider)
3.

Job Set-up
Subtask 25-26-43-860-053-A
A.

4.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

(2)

Clean the component interface and/or the adjacent area.

(3)

Do an inspection of the component interface and/or the adjacent area.

(4)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(5)

Make sure that the overhead stowage doors are closed.

Procedure
Subtask 25-26-43-560-053-B
A.

Disassembly of the Center Class Divider


(1)

AES

Preparation for a Component Replacement


(Ref. Fig. 25-26-43-991-01200-A - Center Class Divider - Assembly)
(a)

Remove the screws (1) and the washers (2).

(b)

Remove the bracket (3).

(c)

Remove and discard the spring pin (7).

(d)

Carefully remove the grip (6), the spring (8) and the washer (9).

(e)

Remove the screws (4) and the guide rail (5).

25-26-43 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

(2)

(f)

Remove the nut (15), the spring-washer (16) and the washer (17).

(g)

Remove the damper assembly (10).

(h)

Remove the bracket (14).

(i)

Remove the screws (18) and (19) and the washers (20).

(j)

Remove the guide rail (21).

Assembly of the Center Class Divider


(a)

Put the guide rail (21) in position and install the washers (20) and the screws (18) and (19)

(b)

Put the guide rail (5) in position and install the screws (4).

(c)

Install the grip (6):


1

Put the damper assembly (10) in position.

Make sure that the grip (6) is in the correct position and put it through the hole in the
guide rail (5) and the damper assembly (10).

Install the spring (8) and the washer (9).

Put the grip (6) through the other hole in the damper assembly (10) and the guide rail (5).

Compress the spring (8) with the washer (9) and install a new (IPC-CSN 25-26-43-01)
spring pin (7) .

(d)

Apply LUBRICANTS (Material No: 06-001A) to the bracket (14).

(e)

Install the bracket (14):

(f)

Make sure that the nut (11), the spring-washer (12) and the washer (13) are in position.

Put the bracket (14) into the guide rail (21).

Put the threaded rod of the damper assembly through the hole in the bracket (14).

Install the washer (17), the spring-washer (16) and the nut (15).

Make sure that the dimension X is 38 mm (1.4961 in.).

Put the bracket (3) in position and install the washers (2) and the screws (1).

Subtask 25-26-43-420-053-A
B.

Installation of the Center Class Divider


(Ref. Fig. 25-26-43-991-00400-A - Center Class Divider)
(1)

Put the class divider (1) with the attachment strips (4) in position.

(2)

Turn and lower the lever (2) to attach the class divider (1).

Subtask 25-26-43-210-051-A
C.
5.

Make sure that the placards CURTAIN MUST BE OPEN DURING TAKE OFF AND LANDING are installed
on each side of the center class divider.

Close-up
Subtask 25-26-43-862-053-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-26-43 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

A
1
2

C
X

19
20

20

19
4

18

8
5

21

17
16

10

15
11
13
14

12

7
6

NOTE:

1 "X" = 38 mm (1.4960 in.)

N_MM_252643_4_CCN0_01_00

AES

FIGURE 25-26-43-991-01200-A SHEET 1


Center Class Divider - Assembly

25-26-43 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

ANCILLARY EQUIPMENT - DESCRIPTION AND OPERATION


** On A/C ALL
1.

General
A.

Stowages
There are different stowage devices for the ancillary equipment.
The stowage devices are installed at different locations in the cabin.

AES

25-27-00 PB001

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
2.

Component Location
A.

Stowages
(Ref. Fig. 25-27-00-13200-BE - Stowages - Component Location)
------------------------------------------------------------------------------FIN
!
FUNCTIONAL DESIGNATION
! PANEL!ZONE!ACCESS !
ATA
!
!
!
! DOOR !
REF.
------------------------------------------------------------------------------6579MM
STOWAGE LH
231
25-27-44
6580MM
STOWAGE RH
232
25-27-44
6601MM
DOGHOUSE LH
261
25-27-46
6600MM
DOGHOUSE RH
262
25-27-46
-----EMERGENCY EQUIPMENT STOWAGES
260
25-27-15

AES

25-27-00 PB001

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
3.

System Description
A.

Stowages
The stowage basic structure is made from sandwich panels. The sandwich panels are covered with Glassfibre
Reinforced Plastic (GFRP) plates. Extrusions are bonded and/or riveted to the panels. Bonded edge profiles,
stainless-steel kick strips and rub strips are installed to protect the stowages where applicable. The stowages are
attached to the seat tracks with fittings and to the aircraft structure with tie-rods.

AES

25-27-00 PB001

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

3
3
Z260

1
1

6580MM

6579MM
Z230
FR69
6600MM
FR64

2
6601MM
2

FR22

FR11

NOTE:
1

STOWAGE (REF 252744)

DOGHOUSE (REF 252746)

EMERGENCY EQUIPMENT STOWAGE (REF 252715)

N_MM_252700_0_BET0_01_00

AES

FIGURE 25-27-00-13200-BE SHEET 1


Stowages - Component Location

25-27-00 PB001

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

STOWAGE - EMERGENCY EQUIPMENT L AND R REMOVAL/INSTALLATION


** On A/C ALL
Task 25-27-15-000-001-A
Removal of an Emergency Equipment Stowage
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-41-00-861-002-A

DESIGNATION
Energize the Aircraft Electrical Circuits from the External Power

24-41-00-861-002-A-01

Energize the Aircraft Electrical Circuits from the APU

24-41-00-861-002-A-02

Energize the Aircraft Electrical Circuits from Engine 1(2)

(Ref. Fig. 25-27-15-991-00300-B - Emergency Equipment Stowage)


3.

Job Set-up
Subtask 25-27-15-861-050-A
A.

Energize the aircraft electrical circuits


(Ref. TASK 24-41-00-861-002-A) or (Ref. TASK 24-41-00-861-002-A-01) or (Ref. TASK 24-41-00-861-002A-02).

Subtask 25-27-15-010-054-A
B.

4.

Get Access
(1)

Get access to the cabin.

(2)

Remove the emergency equipment from the emergency equipment stowage.

Procedure
(Ref. Fig. 25-27-15-991-00300-B - Emergency Equipment Stowage)
Subtask 25-27-15-020-056-A
A.

AES

Remove the emergency equipment stowage.


(1)

Remove the screws (2) and the washers (3).

(2)

Carefully remove the emergency equipment stowage (1).

25-27-15 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Z260

EXAMPLE

FR69

A
FR64

2
3

N_MM_252715_4_BAM0_01_00

AES

FIGURE 25-27-15-991-00300-B SHEET 1


Emergency Equipment Stowage

25-27-15 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-27-15-400-001-A
Installation of an Emergency Equipment Stowage
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-41-00-861-002-A

DESIGNATION
Energize the Aircraft Electrical Circuits from the External Power

24-41-00-861-002-A-01

Energize the Aircraft Electrical Circuits from the APU

24-41-00-861-002-A-02

Energize the Aircraft Electrical Circuits from Engine 1(2)

24-41-00-862-002-A

De-energize the Aircraft Electrical Circuits Supplied from the External Power

24-41-00-862-002-A-01

De-energize the Aircraft Electrical Circuits Supplied from the APU

24-41-00-862-002-A-02

De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2)

(Ref. Fig. 25-27-15-991-00300-B - Emergency Equipment Stowage)


3.

Job Set-up
Subtask 25-27-15-860-050-A
A.

4.

Aircraft Maintenance Configuration


(1)

Make sure that the aircraft electrical circuits are energized (Ref. TASK 24-41-00-861-002-A) or (Ref.
TASK 24-41-00-861-002-A-01) or (Ref. TASK 24-41-00-861-002-A-02).

(2)

Make sure that the equipment is removed from the emergency equipment stowage.

(3)

Make sure that the aircraft is in the same configuration as for the removal task.

Procedure
(Ref. Fig. 25-27-15-991-00300-B - Emergency Equipment Stowage)
Subtask 25-27-15-420-054-A
A.

5.

Install the emergency equipment stowage.


(1)

Clean the component interface and/or the adjacent area.

(2)

Do an inspection of the component interface and/or the adjacent area.

(3)

Carefully put the emergency equipment stowage (1) in position.

(4)

Put the washers (3) in position and install the screws (2).

Close-up
Subtask 25-27-15-410-051-A
A.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Install the emergency equipment in the emergency stowage .


NOTE :

AES

Make sure that the emergency equipment is complete.

25-27-15 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-27-15-862-050-A
B.

AES

De-energize the aircraft electrical circuits


(Ref. TASK 24-41-00-862-002-A) or (Ref. TASK 24-41-00-862-002-A-01) or (Ref. TASK 24-41-00-862-002A-02).

25-27-15 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

STOWAGE - REMOVAL/INSTALLATION
** On A/C ALL
Task 25-27-44-000-002-A
Removal of a Stowage FWD LH (Zone 231)
FIN 6580MM, 6579MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
AR SAFETY CLIP - CIRCUIT BREAKER

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

** On A/C 005-099
25-26-41-000-001-A
Removal of the Forward Curtain Rail
(Ref. Fig. 25-27-44-991-00100-CA - Stowage)
3.

Job Set-up
** On A/C ALL
Subtask 25-27-44-861-056-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-27-44-010-058-A
B.

Get Access
(1)

Remove and identify the equipment which is kept in the stowage.

(2)

If necessary, remove the forward curtain and curtain rail


** On A/C 005-099
(Ref. TASK 25-26-41-000-001-A).

** On A/C ALL
Subtask 25-27-44-865-124-A
C.

Open, safety and tag this(these) circuit breaker(s):


PANEL

49VU

DESIGNATION
LIGHTING/EMER LT/CABIN

2WL

H06

49VU

LIGHTING/EMER LT/CABIN

1WL

H05

122VU

LIGHTING/CABIN/EMER/LT

3WL

V07

CAB LIGHT PWR-WINDOW-FWD

303LG

H02

2000VU

AES

FIN

LOCATION

25-27-44 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
PANEL
** On A/C 005-005

DESIGNATION

FIN

LOCATION

2000VU
** On A/C 005-099

PED

53HP

B03

2000VU
2000VU
2000VU

PED
PED
PED

50HP
51HP
52HP

B06
B05
B04

4.

Procedure
** On A/C ALL
Subtask 25-27-44-020-058-CA
WARNING : SUPPORT THE UNIT/ASSEMBLY OR IT WILL FALL AND BECOME DAMAGED OR INJURE
PERSONNEL. THE UNIT/ASSEMBLY IS HEAVY.
A.

Removal of the Stowage 6579MM


(Ref. Fig. 25-27-44-991-00100-CA - Stowage)
(1)

Open the door (2).

(2)

Remove the screws (3) and the cover (4).

(3)

Remove the screws (6) and the upper attachments (5).

(4)

Remove the screws (7) and the covers (8).

(5)

Remove the bolts (9), the washers (10) and the cover plates (11).

(6)

Remove the spacers (12).

(7)

Record the number and the location of the spacers (12).

(8)

Remove the inner eccentric-bushes (13), the outer eccentric-bushes (14) and the fittings (15).

(9)

Carefully lift the stowage (1) and remove it.

(10) Remove the spacers (16).


(11) Record the number and the location of the spacers (16).
(12) Record the position of the seat-track fittings (17).
(13) Pull the synthetic fiber-cords (19) and remove the sealant from the seat tracks (18).
(14) Remove the seat-track fittings (17) from the seat tracks (18).

AES

25-27-44 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
6580MM

6579MM

Z230

EXAMPLE

A
FR22
3
FR11

7
8

C
9
10
11

12

MAT. NO.
04012
13
14

B
1
1

15
5

16

5
17
18

6
MAT. NO.
04004

19
MAT. NO. 19002
MAT. NO. 09019

N_MM_252744_4_FHT0_01_00

AES

FIGURE 25-27-44-991-00100-CA SHEET 1


Stowage

25-27-44 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-27-44-400-002-A
Installation of a Stowage FWD LH (Zone 231)
FIN 6580MM, 6579MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
1
SCRAPER - NON METALLIC

DESIGNATION

Consumable Materials

REFERENCE
Material No: 04-004

DESIGNATION

Material No: 19-002

COMMON GREASES
SYNTH. ESTER BASED GREASE HIGH PRESSURE
COMMON GREASES
PURE MINERAL VASELINE OR PETROLATUMSEALANTS
LOW ADHESION POLYSULFIDE SEALANT
CLEANING AGENTS
METHYL-ETHYL-KETONE
SYNTHETIC FIBRE CORD (NYLON) 2.5MM DIA.

Material No: 19-003

LINT-FREE COTTON CLOTH

Material No: 04-012


Material No: 09-019
Material No: 11-003

C.

Referenced Information

REFERENCE
11-00-00-400-007-A

DESIGNATION
Installation of the ESSO (Scotchcal Labels)

20-21-11-911-001-A

Tightening Torques for Standard Threaded Fasteners

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

11-32-25-00
INTERIOR PLACARDS - DESCRIPTION AND OPERATION
(Ref. Fig. 25-27-44-991-00100-CA - Stowage)
3.

Job Set-up
Subtask 25-27-44-860-053-A
A.

AES

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the stowage is empty.

25-27-44 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-27-44-865-125-A
B.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
PANEL

49VU

DESIGNATION
LIGHTING/EMER LT/CABIN

2WL

H06

49VU

LIGHTING/EMER LT/CABIN

1WL

H05

122VU

LIGHTING/CABIN/EMER/LT

3WL

V07

2000VU
** On A/C 005-005

CAB LIGHT PWR-WINDOW-FWD

303LG

H02

2000VU
** On A/C 005-099

PED

53HP

B03

2000VU
2000VU
2000VU

PED
PED
PED

50HP
51HP
52HP

B06
B05
B04

4.

FIN

LOCATION

Procedure
** On A/C ALL
Subtask 25-27-44-210-070-A
A.

Preparation for Installation


(1)

Clean the seat tracks and/or the floor panels:


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA
WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN
YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND
SKIN IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(a)

AES

Clean the seat tracks and/or the floor panels with CLEANING AGENTS (Material No: 11-003) , a
lint-free cotton cloth LINT-FREE COTTON CLOTH (Material No: 19-003) and a SCRAPER NON METALLIC.

(2)

Clean the component interface and/or the adjacent area.

(3)

Do an inspection of the component interface and/or the adjacent area.

(4)

Make sure that the parts retained from the removed component are clean and in the correct condition.

25-27-44 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-27-44-420-058-CA
WARNING : SUPPORT THE UNIT/ASSEMBLY OR IT WILL FALL AND BECOME DAMAGED OR INJURE
PERSONNEL. THE UNIT/ASSEMBLY IS HEAVY.
B.

Installation of the Stowage 6579MM


(Ref. Fig. 25-27-44-991-00100-CA - Stowage)
(1)

Unless specified, TORQUE all nuts, bolts and screws


(Ref. TASK 20-21-11-911-001-A).

(2)

Apply COMMON GREASES (Material No: 04-004) to the seat-track fittings (17) and put them in the
seat tracks (18) as recorded in the removal procedure.

(3)

Seal the seat tracks:


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(a)

Cut the synthetic fiber-cords (19) SYNTHETIC FIBRE CORD (NYLON) 2.5MM DIA. (Material
No: 19-002) to the necessary length.
NOTE :

The cords (19) must be 50 mm (2 in.) longer than the area that you will seal.

(b)

Put the cords (19) in the seat tracks (18).

(c)

Make a loop at one end of each of the cords (19).


NOTE :

This step is to make the next removal procedure easier.

(d)

Apply SEALANTS (Material No: 09-019) to the seat tracks (18) for a length of 30 mm (1.2 in.).

(e)

Push the loops into the sealant.

(4)

Carefully put the stowage (1) in position.

(5)

Put the spacers (16) in position as recorded in the removal procedure.

(6)

Apply COMMON GREASES (Material No: 04-012) to the eccentric bushes (13) and (14).

(7)

Put the fittings (15), the outer eccentric-bushes (14) and the inner eccentric-bushes (13) in position.

(8)

Turn the eccentric-bushes (13) and (14) clockwise or counterclockwise to adjust the horizontal position
of the stowage (1).

(9)

Put the spacers (12) in position as recorded in the removal procedure.

(10) Put the cover plates (11) and the washers (10) in position, and install the bolts (9).
(11) Put the covers (8) in position and install the screws (7).
(12) Put the cover (4) in position and install the screws (3).
(13) Put the upper attachments in position and install the screws (6).
(14) Make sure that all of the placards of the retained/new components are in the correct position and in
good condition.
(15) If necessary install new placards (Ref. TASK 11-00-00-400-007-A) and (Ref. 11-32-25-00).
(16) Close the door (2).

AES

25-27-44 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-27-44-865-126-A
C.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
PANEL

49VU

DESIGNATION
LIGHTING/EMER LT/CABIN

FIN

LOCATION

2WL

H06

49VU

LIGHTING/EMER LT/CABIN

1WL

H05

122VU

LIGHTING/CABIN/EMER/LT

3WL

V07

2000VU
** On A/C 005-005

CAB LIGHT PWR-WINDOW-FWD

303LG

H02

2000VU
** On A/C 005-099

PED

53HP

B03

2000VU
2000VU
2000VU

PED
PED
PED

50HP
51HP
52HP

B06
B05
B04

** On A/C ALL
Subtask 25-27-44-710-071-A
D.

5.

Do these Tests
(1)

Do a test of the stowage catches and latch assemblies for satisfactory function.

(2)

Do a test of the stowage door(s) and door hinges for free movement.

Close-up
Subtask 25-27-44-410-055-A
A.

Close Access
(1)

Install the equipment in the stowage as identified in the removal procedure.

(2)

Make sure that the work area is clean and clear of tool(s) and other items.

(3)

Make sure that the stowage door(s) is (are) closed and locked.

Subtask 25-27-44-862-055-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-27-44 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-27-44-000-003-A
Removal of a Stowage FWD RH (Zone 232)
FIN 6579MM, 6580MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
AR SAFETY CLIP - CIRCUIT BREAKER

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-27-44-991-00100-CA - Stowage)


3.

Job Set-up
Subtask 25-27-44-861-054-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-27-44-010-052-A
B.

Get Access
(1)

Remove and identify the equipment which is kept in the stowage.

Subtask 25-27-44-865-061-A
C.

Open, safety and tag this(these) circuit breaker(s):

PANEL
2000VU
** On A/C 003-004
FOR FIN 6580MM
2000VU
2000VU
** On A/C 005-005

DESIGNATION
CAB LIGHT PWR-WINDOW-FWD

300LG

H01

PES VIDEO CABIN-LH


PES VIDEO-CTL

22MH
21MH

C02
C01

2000VU
2000VU
2000VU

PES VIDEO CABIN RH


PES VIDEO CABIN LH
PES VIDEO CONTROL/VCC

24MH
22MH
21MH

C04
C03
C02

2000VU

PES-VIDEO-CONTROL-MAIN

20MH

C01

AES

FIN

LOCATION

25-27-44 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
** On A/C ALL
Subtask 25-27-44-020-053-AE
WARNING : SUPPORT THE UNIT/ASSEMBLY OR IT WILL FALL AND BECOME DAMAGED OR INJURE
PERSONNEL. THE UNIT/ASSEMBLY IS HEAVY.
A.

Removal of the Stowage 6580MM


(Ref. Fig. 25-27-44-991-00100-CA - Stowage)
(1)

Open the door (2).

(2)

Remove the screws (3) and the cover (4).

(3)

Remove the screws (6) and the upper attachments (5).

(4)

Remove the screws (7) and the covers (8).

(5)

Remove the bolts (9), the washers (10) and the cover plates (11).

(6)

Remove the spacers (12).

(7)

Record the number and the position of the spacers (12).

(8)

Remove the inner eccentric-bushes (13), the outer eccentric-bushes (14) and the fittings (15).

(9)

Carefully lift the stowage (1) and remove it.

(10) Remove the spacers (16).


(11) Record the number and the position of the spacers (16).
(12) Record the position of the seat-track fittings (17).
(13) Pull the synthetic fiber-cords (19) and remove the sealant from the seat tracks (18).
(14) Remove the seat-track fittings (17) from the seat tracks (18).

AES

25-27-44 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-27-44-400-003-A
Installation of a Stowage FWD RH (Zone 232)
FIN 6579MM, 6580MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
1
SCRAPER - NON METALLIC

DESIGNATION

Consumable Materials

REFERENCE
Material No: 04-004

DESIGNATION

Material No: 19-002

COMMON GREASES
SYNTH. ESTER BASED GREASE HIGH PRESSURE
COMMON GREASES
PURE MINERAL VASELINE OR PETROLATUMSEALANTS
LOW ADHESION POLYSULFIDE SEALANT
CLEANING AGENTS
METHYL-ETHYL-KETONE
SYNTHETIC FIBRE CORD (NYLON) 2.5MM DIA.

Material No: 19-003

LINT-FREE COTTON CLOTH

Material No: 04-012


Material No: 09-019
Material No: 11-003

C.

Referenced Information

REFERENCE
11-00-00-400-007-A

DESIGNATION
Installation of the ESSO (Scotchcal Labels)

20-21-11-911-001-A

Tightening Torques for Standard Threaded Fasteners

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

11-32-25-00
INTERIOR PLACARDS - DESCRIPTION AND OPERATION
(Ref. Fig. 25-27-44-991-00100-CA - Stowage)
3.

Job Set-up
Subtask 25-27-44-860-054-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the stowage is empty.

Subtask 25-27-44-865-062-A
B.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

PANEL
2000VU

AES

DESIGNATION
CAB LIGHT PWR-WINDOW-FWD

FIN
300LG

LOCATION
H01

25-27-44 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
PANEL
** On A/C 003-004
FOR FIN 6580MM
2000VU
2000VU
** On A/C 005-005

DESIGNATION

FIN

LOCATION

PES VIDEO CABIN-LH


PES VIDEO-CTL

22MH
21MH

C02
C01

2000VU
2000VU
2000VU

PES VIDEO CABIN RH


PES VIDEO CABIN LH
PES VIDEO CONTROL/VCC

24MH
22MH
21MH

C04
C03
C02

2000VU

PES-VIDEO-CONTROL-MAIN

20MH

C01

4.

Procedure
** On A/C ALL
Subtask 25-27-44-210-056-A
A.

Preparation for Installation


(1)

Clean the seat tracks and/or the floor panels:


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA
WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN
YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND
SKIN IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(a)

Clean the seat tracks and/or the floor panels with CLEANING AGENTS (Material No: 11-003) , a
lint-free cotton cloth LINT-FREE COTTON CLOTH (Material No: 19-003) and a SCRAPER NON METALLIC.

(2)

Clean the component interface and/or the adjacent area.

(3)

Do an inspection of the component interface and/or the adjacent area.

(4)

Make sure that the parts retained from the removed component are clean and in the correct condition.

Subtask 25-27-44-420-051-AE
WARNING : SUPPORT THE UNIT/ASSEMBLY OR IT WILL FALL AND BECOME DAMAGED OR INJURE
PERSONNEL. THE UNIT/ASSEMBLY IS HEAVY.
B.

AES

Installation of the Stowage 6580MM


(Ref. Fig. 25-27-44-991-00100-CA - Stowage)

25-27-44 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(1)

Unless specified, TORQUE all nuts, bolts and screws


(Ref. TASK 20-21-11-911-001-A).

(2)

Apply COMMON GREASES (Material No: 04-004) to the seat-track fittings (17) and put them in the
seat tracks (18) as recorded in the removal procedure.

(3)

Seal the seat tracks:


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(a)

Cut the synthetic fiber-cords (19) SYNTHETIC FIBRE CORD (NYLON) 2.5MM DIA. (Material
No: 19-002) to the necessary length.
NOTE :

The cords (19) must be 50 mm (2 in.) longer than the area that you will seal.

(b)

Put the cords (19) in the seat tracks (18).

(c)

Make a loop at one end of each of the cords (19).


NOTE :

This step is to make the next removal procedure easier.

(d)

Apply SEALANTS (Material No: 09-019) to the seat tracks (18) for a length of 30 mm (1.2 in.).

(e)

Push the loops into the sealant.

(4)

Carefully put the stowage (1) in position.

(5)

Put the spacers (16) in position as identified in the removal procedure.


(a)

Apply COMMON GREASES (Material No: 04-012) to the eccentric bushes (13) and (14).

(6)

Put the fittings (15), the outer eccentric-bushes (14) and the inner eccentric-bushes (13) in position.

(7)

Turn the eccentric-bushes (13) and (14) clockwise or counterclockwise to adjust the horizontal position
of the stowage (1).

(8)

Put the spacers (12) in position as identified in the removal procedure.

(9)

Put the cover plates (11) and the washers (10) in position, and install the bolts (9).

(10) Put the covers (8) in position and install the screws (7).
(11) Put the cover (4) in position and install the screws (3).
(12) Put the upper attachments in position and install the screws (6).
(13) Make sure that all of the placards of the retained/new components are in the correct position and in
good condition.
(14) If necessary install new placards (Ref. TASK 11-00-00-400-007-A) and (Ref. 11-32-25-00).
(15) Close the door (2).
Subtask 25-27-44-865-063-A
C.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

PANEL
2000VU
** On A/C 003-004
FOR FIN 6580MM
2000VU
2000VU

AES

DESIGNATION
CAB LIGHT PWR-WINDOW-FWD

FIN

LOCATION

300LG

H01

PES VIDEO CABIN-LH


PES VIDEO-CTL

22MH
21MH

C02
C01

25-27-44 PB401

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AIRCRAFT MAINTENANCE MANUAL
PANEL
** On A/C 005-005

DESIGNATION

FIN

LOCATION

2000VU
2000VU
2000VU

PES VIDEO CABIN RH


PES VIDEO CABIN LH
PES VIDEO CONTROL/VCC

24MH
22MH
21MH

C04
C03
C02

2000VU

PES-VIDEO-CONTROL-MAIN

20MH

C01

** On A/C ALL
Subtask 25-27-44-710-073-A
D.

5.

Do these Tests
(1)

Do a test of the stowage catches and latch assemblies for satisfactory function.

(2)

Do a test of the stowage door(s) and door hinges for free movement.

Close-up
Subtask 25-27-44-410-051-A
A.

Close Access
(1)

Install the equipment in the stowage as identified in the removal procedure.

(2)

Make sure that the work area is clean and clear of tool(s) and other items.

(3)

Make sure that the stowage door(s) is(are) closed and locked.

Subtask 25-27-44-862-051-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-27-44 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

DOG HOUSE - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-27-46-000-001-A
Removal of a Doghouse
FIN 6600MM, 6601MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-21-41-000-001-A

Removal of the Passenger Seats

25-27-00-00
ANCILLARY EQUIPMENT - DESCRIPTION AND OPERATION
(Ref. Fig. 25-27-46-991-00100-P - Doghouse)
3.

Job Set-up
Subtask 25-27-46-861-050-A
A.

Aircraft Maintenance Configuration


(1)

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

(2)

For the location of the component, refer to Para. Component Location (Ref. 25-27-00-00).

Subtask 25-27-46-010-052-A
B.

4.

Get Access
(1)

Record and remove the equipment which is kept in the doghouse.

(2)

If necessary, remove the seat row forward of the doghouse (Ref. TASK 25-21-41-000-001-A).

Procedure
Subtask 25-27-46-020-051-Q
A.

Removal of the Doghouse(s)


(Ref. Fig. 25-27-46-991-00100-P - Doghouse)
NOTE :

AES

The procedure for the left and/or right doghouse is the same.

(1)

Make sure that the drawer lock (9) is in the unlock position.

(2)

Release the drawer latch (8) and pull the drawer (10) until it stops.

(3)

Remove the screws (7) and remove the drawer (10) from the guiderail (11).

(4)

Remove the cover (12).

(5)

Remove the nuts (2) and the washers (3).

(6)

Lift the doghouse (1) away from the seat track fittings (5) and the stoppers (4) and remove it.

(7)

Record the position of the seat track fittings (5) for the installation procedure.

25-27-46 PB401

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AIRCRAFT MAINTENANCE MANUAL
(8)

AES

Remove the seat track fittings (5) and the stoppers (4) from the seat tracks.

25-27-46 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
1

EXAMPLE

2
3

Z200

B
1 6600MM

5
1 6601MM

10

7
12

11
11

NOTE:
7
1

ACCORDING TO CUSTOMER LAYOUT


N_MM_252746_4_AAG0_01_00

AES

FIGURE 25-27-46-991-00100-P SHEET 1


Doghouse

25-27-46 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-27-46-400-001-A
Installation of a Doghouse
FIN 6600MM, 6601MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
11-00-00-400-007-A

DESIGNATION
Installation of the ESSO (Scotchcal Labels)

20-21-11-911-001-A

Tightening Torques for Standard Threaded Fasteners

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-21-41-000-001-A

Removal of the Passenger Seats

25-21-41-400-001-A

Installation of the Passenger Seats

11-32-25-00
INTERIOR PLACARDS - DESCRIPTION AND OPERATION
(Ref. Fig. 25-27-46-991-00100-P - Doghouse)
3.

Job Set-up
Subtask 25-27-46-860-050-A
A.

4.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the doghouse is empty.

(3)

If necessary, make sure that the seat row forward of the doghouse is removed (Ref. TASK
25-21-41-000-001-A).

Procedure
Subtask 25-27-46-210-053-A
A.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Do an inspection of the component interface and/or the adjacent area.

(3)

Make sure that the parts retained from the removed component are clean and in the correct condition.

Subtask 25-27-46-420-050-Q
B.

Installation of the Doghouse(s)


(Ref. Fig. 25-27-46-991-00100-P - Doghouse)
(1)

Unless specified, TORQUE all nuts, bolts and screws (Ref. TASK 20-21-11-911-001-A)
NOTE :

AES

The procedure for the left and/or right doghouse is the same.

(2)

Put the seat track fittings (5) and the stoppers (4) in position as recorded in the removal procedure.

(3)

Put the doghouse (1) on the seat track fittings (5) and the stoppers (4).

25-27-46 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

5.

(4)

Install the washers (3) and nuts (2) and tighten it.

(5)

Install the cover (12).

(6)

Install the drawer (10) on the guiderail (11) and install the screws (7).

(7)

Push the drawer (10) into the doghouse (1) untill it stops and lock it with the drawer lock (9).

Close-up
Subtask 25-27-46-410-051-A
A.

Close Access
(1)

If removed, install the seat row forward of the doghouse (Ref. TASK 25-21-41-400-001-A).

(2)

Install the equipment in the doghouse as identified during the removal procedure.

(3)

Make sure that the work area is clean and clear of tool(s) and other items.

(4)

Make sure that all of the placards of the retained/new components are in the correct position and in a
good condition.

(5)

If necessary, install new placards, (Ref. TASK 11-00-00-400-007-A) and (Ref. 11-32-25-00).

Subtask 25-27-46-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A)

25-27-46 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

FLOOR COVERING - DESCRIPTION AND OPERATION


** On A/C ALL
1.

General
The floor covering is installed in the cabin. The cabin is divided into:
. The passenger area
. The utility (wet) areas.

AES

25-28-00 PB001

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
2.

Component Location
(Ref. Fig. 25-28-00-12300-A - General Arrangement of the Floor Covering)

AES

25-28-00 PB001

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
3.

Component Description
A.

The floor covering gives passenger-comfort, soundproofing and is the protection for the floor panels and the
floor structure. The floor covering is slip-resistant and made of fire-resistant material.
There is:
. The textile floor covering (TF) in the passenger area
. The textile floor covering (TF) / non textile floor covering (NTF) in the utility (wet) area.
(Ref. Fig. 25-28-00-12300-A - General Arrangement of the Floor Covering)

B.

Passenger Area
(Ref. Fig. 25-28-00-13700-A - Example of the Cabin Floor Covering)
The floor of the passenger area in the cabin has pieces of textile floor covering on it.
(1) Seat-Track Area:
Plastic covers are installed on the seat tracks. They make an overlap on the carpet and hold the carpet
edges. The plastic covers are installed to give a smooth surface to the carpet at the seat tracks.
(2) Floor-Panel Area:
Double-sided adhesive tape or dispersion-adhesive attaches the textile floor covering to the floor panels. The
double-sided adhesive tape is installed around the outer edges of the textile floor-covering pieces. The
dispersion-adhesive is on all of the bottom surface of the textile floor covering.
Also all floor-panel cross-joints have double-side adhesive tape on them.
The tape is installed:
. In the seat area 300 mm (11.8110 in.) apart
. In the aisle area 100 mm (3.9370 in.) apart.

C.

Utility (Wet) Area


(Ref. Fig. 25-28-00-13700-A - Example of the Cabin Floor Covering)
(1) The floor of each cabin utility (wet) area has a cover of textile floor covering (TF) and/or non textile floor
covering (NTF) . Floors in the galleys and near the passenger doors have usually a cover of NTF. The floor
panels of the utility (wet) area have a layer of Adhesive Foil (MYLAR). This gives protection to the floor
structure from liquids that can cause corrosion. Adhesive film attaches the floor covering to the floor
panels. There are cut-outs for the floor attachments of the cabin furnishings. The edges and the cut-outs of
the non textile floor covering are sealed with sealant.
There are different procedures to close the gap between the NTF sections:
. Sealing procedure
. Welding procedure.
(2) Utility (wet) area zone:
Areas that are frequently in touch with liquids are defined as wet areas and these are:
. Door entrance area with a minimum of 2 frame bays forward and aft of the door
. Galley areas with a minimum of 1 frame bay forward and aft of the galley outline
. Lavatory areas with a minimum of 1 frame bay forward and aft of the lavatory outline.
Utility (wet) areas have a cover of Adhesive Foil (MYLAR) -full floor width in transverse direction- .
(a) Seat-Track Area:
Corrosion inhibitor spray is applied to the seat tracks in (wet) areas . In areas of all seat track length
under the Adhesive Foil (MYLAR), the seat tracks crowns are filled fully with corrosion preventive
compound. Spacer-strips are installed on the seat tracks to give protection to the corrosion preventive
compound.

AES

25-28-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
(b) Floor-Panel Area:
The Adhesive Foil (MYLAR) is attached to the floor panels. This is a moisture barrier and gives
protection to the aircraft structure from liquids. The (MYLAR) foil has an overlap of each other by 50
mm (1.9685 in.). Adhesive film attach the NTF to the (MYLAR) foil. Adhesive double-sided tape
attaches the TF to the (MYLAR) foil.
(c) Joint Strips:
Stainless-steel cover-strips are installed across the aisles to cover the joints between the textile and the
non textile floor coverings. The attachment screws are installed with anti-corrosion paste.

AES

25-28-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

NOTE:
1

PASSENGER AREA

UTILITY (WET) AREA


N_MM_252800_0_BAMA_01_00

AES

FIGURE 25-28-00-12300-A SHEET 1


General Arrangement of the Floor Covering

25-28-00 PB001

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
EXAMPLE
PASSENGER COMPARTMENT/ UTILITY (WET) AREA

CARPET / NON TEXTILE


FLOOR COVERING JOINTS

SEAT TRACK AREA


SEAT TRACK COVER
DOUBLE SIDED
ADHESIVE TAPE

NON TEXTILE
FLOOR COVERING (NTF)
(REF.252842)

JOINT STRIP
TEXTILE FLOOR
COVERING (CARPET)
(REF.252841)

SEALING COMPOUND
DOOR SILL

2
1

DOUBLE SIDED
ADHESIVE TAPE

FLOOR PANEL

ADHESIVE FOIL
(MYLAR)
(REF.252843)

NOTE:
1

PASSENGER AREA

UTILITY (WET) AREA

EXAMPLE
SEAT TRACKS IN UTILITY (WET) AREA

SPACERSTRIP
ADHESIVE FOIL (MYLAR)
FLOOR COVERING

SEAT TRACK FILLED WITH


CORROSION PREVENTIVE
FILLING COMPOUD
(REF. 517513)
N_MM_252800_0_BAMM_01_00

AES

FIGURE 25-28-00-13700-A SHEET 1


Example of the Cabin Floor Covering

25-28-00 PB001

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

COVERING - FLOOR, TEXTILE - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-28-41-000-001-A
Removal of the Textile Floor-Covering
FIN 6350MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific
B.

QTY
AR CAP - BLANKING
1
SCRAPER - NON METALLIC

DESIGNATION

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-21-41-000-001-A

Removal of the Passenger Seats

(Ref. Fig. 25-28-41-991-00100-A - Textile Floor-Covering (TF))


3.

Job Set-up
Subtask 25-28-41-861-050-A
A.

Aircraft Maintenance Configuration


(1)

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-28-41-010-050-A
B.

Get Access
(1)

4.

Remove the passenger seats as necessary.


(Ref. TASK 25-21-41-000-001-A).

Procedure
Subtask 25-28-41-020-050-A
A.

Removal of the Textile Floor-Covering (TF)


(Ref. Fig. 25-28-41-991-00100-A - Textile Floor-Covering (TF))
(1)

Disconnection of the Electrical Connector(s), if installed:


CAUTION :

AES

MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU DISCONNECT
THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE DAMAGE TO EQUIPMENT.

(a)

Push the quick-release studs (3) and remove the protection cap (4).

(b)

Disconnect the electrical connector (1).

(c)

Put CAP - BLANKING on the disconnected electrical connectors.

25-28-41 PB401

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(2)

Remove the screws (6) and the joint-strips (7).

(3)

Remove the seat-track covers (8) as necessary.

CAUTION :

(4)

DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF


CARBONFIBER REINFORCED PLASTIC.

Removal of the TF:


(a)

Carefully lift a corner of the TF (5) and pull it horizontally away from the floor-panels.

CAUTION :

(b)

AES

REMOVE THE FLOOR COVERING CAREFULLY TO PREVENT DAMAGE TO THE CABIN


FLOOR PANELS.

Use a SCRAPER - NON METALLIC to make the removal procedure easier.

25-28-41 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE

Z200

A
A
B

EXAMPLE
IF INSTALLED

A
C
1

2
FR11

2
3

C
EXAMPLE
OF INSTALLATION

EXAMPLE
OF INSTALLATION

2
5

NOTE:
1

AREA OF TF

AREA OF NTF (REF 252842)

9
10

N_MM_252841_4_AAM0_01_00

AES

FIGURE 25-28-41-991-00100-A SHEET 1


Textile Floor-Covering (TF)

25-28-41 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-28-41-400-001-A
Installation of the Textile Floor-Covering
FIN 6350MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
2
ROLLER - RUBBER

No specific
No specific

1
AR

No specific

B.

SCRAPER - NON METALLIC


VACUUM CLEANER
Torque wrench: range to between 0.20 and 3.60 M.DAN (2.00 and 26.00
LBF.FT)

Consumable Materials

REFERENCE
Material No: 05-002
Material No: 08-084
Material No: 08-102
Material No: 08-118
Material No: 11-026
Material No: 19-003
C.

DESIGNATION

DESIGNATION
SPECIAL MATERIALS
PUTTY, ZINC CHROMATE GENERAL PURPOSE
BONDING AND ADHESIVE COMPOUNDS
POLYESTER FILM TAPE (TRANSPARENT)
BONDING AND ADHESIVE COMPOUNDS
DISPERSION-ADHESIVE
BONDING AND ADHESIVE COMPOUNDS
CARPET TAPE
CLEANING AGENTS
SOLVENT GENERAL PURPOSE
LINT-FREE COTTON CLOTH

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-21-41-400-001-A

Installation of the Passenger Seats

(Ref. Fig. 25-28-41-991-00200-A - Floor Panel Protection Tape)


(Ref. Fig. 25-28-41-991-00300-A - Installation of Double-Sided Adhesive Tape)
(Ref. Fig. 25-28-41-991-00100-A - Textile Floor-Covering (TF))
3.

Job Set-up
Subtask 25-28-41-860-050-A
A.

Aircraft Maintenance Configuration


(1)

AES

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

25-28-41 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(2)
4.

Make sure that the TF area is free from equipment and furnishings.

Procedure
Subtask 25-28-41-160-050-A
A.

Clean Component Interface and/or Adjacent Area


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(1)

Clean the floor-panel area and the top of the seat-tracks with CLEANING AGENTS (Material No:
11-026) and a lint-free cotton cloth LINT-FREE COTTON CLOTH (Material No: 19-003) .

(2)

If necessary, use a SCRAPER - NON METALLIC to remove the old adhesive tape from the floor-panels.

CAUTION :

(3)

DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF


CARBONFIBER REINFORCED PLASTIC.

Make sure that the work area is free from dust and other particles. If necessary use a VACUUM
CLEANER.

Subtask 25-28-41-210-050-A
B.

Inspection of the Component


(1)

Do a visual inspection of the floor-panels.


(a)

Make sure that:


. The floor-panels are in good condition
. The floor-panels are correct installed
. All gaps around the floor-panels are filled with sealant.

(b)

If necessary correct the floor-panel installation

Subtask 25-28-41-560-050-A
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN YOU
USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15 MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
AES

25-28-41 PB401

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AIRCRAFT MAINTENANCE MANUAL
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
C.

Textile Floor-Covering Preparation


NOTE :
(1)

This work-step is only applicable for installation of textile floor-covering with dispersion-adhesive.

If necessary apply new dispersion-adhesive to the bottom side of the textile floor-covering (TF):
(a)

Make sure that the lighting in the work-room is bright and that the work-room is free from dust.

(b)

Make sure that the ambient room temperature is between 18 deg.C (64.40 deg.F) and 30 deg.C
(86.00 deg.F).

(c)

Make sure that the maximum relative room humidity is not more than 75%.
NOTE :

(d)

You must monitor the ambient room temperature and the ambient humidity of the workroom with suitable instruments.

Make sure that the textile floor-covering is clean and in the correct condition.

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE


MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(e)

Apply 120 g (4.23 oz) (fluid weight) of BONDING AND ADHESIVE COMPOUNDS (Material No:
08-102) per 1 m2 (10.76 ft.2) with an application device to the bottom side of the textile floorcovering.
NOTE :

You must apply (fluid weight) 150 g (5.29 oz) of BONDING AND ADHESIVE
COMPOUNDS (Material No: 08-102) per 1 m2 (10.76 ft.2) when you install heavy textile
floor-covering with a rough bottom-structure.

(f)

Move the application-device cross-wise over the surface to make sure that you apply the
dispersion-adhesive equally to the textile floor-covering.

(g)

Let the dispersion-adhesive layer become stable and dry for a minimum of 16 h:
. At a room temperature between 18 deg.C (64.40 deg.F) and 30 deg.C (86.00 deg.F)
. At a maximum relative room humidity of 75%.

Subtask 25-28-41-560-051-A
D.

Seat-Track Preparation
(Ref. Fig. 25-28-41-991-00200-A - Floor Panel Protection Tape)
(1)

Seat-tracks areas which stay free from seats or seat-track covers must be filled with a section (Detail C).

(2)

Installation of the section:


(a)

Cut the section (4) in the required length.

(b)

Put the section (4) into the seat-track (3).

Subtask 25-28-41-560-052-B
E.

AES

Installation of the Adhesive Tapes on the Floor Panels


(1)

Make sure that the lighting in the work area is bright.

(2)

Make sure that the ambient temperature in the work area is between 18 deg.C (64.40 deg.F) and 30
deg.C (86.00 deg.F).

25-28-41 PB401

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AIRCRAFT MAINTENANCE MANUAL
(3)

Make sure that the ambient humidity in the work area is not more than 75 %.
NOTE :

(4)

Installation of the floor panel protection-tape:


(Ref. Fig. 25-28-41-991-00200-A - Floor Panel Protection Tape)
(a)

(5)

You must monitor the ambient temperature and the ambient humidity of the work area with
suitable instruments.

Unwind the protection-tape (2) BONDING AND ADHESIVE COMPOUNDS (Material No:
08-084) from the roll and install it at all the sealed floor panel gaps.

Installation of the double-sided adhesive tape on the floor panels:


(Ref. Fig. 25-28-41-991-00300-A - Installation of Double-Sided Adhesive Tape)
NOTE :

The double-sided tape has different adhesive strength on each side. The weaker adhesive side
must be put on the floor panel and the stronger adhesive side on the floor-covering.

NOTE :

Do not follow this work-step, when the textile floor-covering (TF) is attached with DispersionAdhesive.

(a)

Unwind the double-sided tape (6) BONDING AND ADHESIVE COMPOUNDS (Material No:
08-118) from the roll. Do not remove the protective paper of the tape in this work-step.

(b)

Apply the double-sided tape (6) parallel in longitudinal direction to the floor panels (7) (with the
weaker adhesive side to the floor panel).
NOTE :

Refer to the table of maximum distance between double-sided adhesive tape.

(c)

With a ROLLER - RUBBER press down the tape (6) onto the floor panels (7). Move the rubber
roller rearwards and forwards for a better bond.

(d)

Apply additional double-sided tape (6) at all TF (5) cross-joints in lateral direction.

Subtask 25-28-41-420-050-A
F.

Installation of the Textile Floor-Covering (TF)


(Ref. Fig. 25-28-41-991-00100-A - Textile Floor-Covering (TF))
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Install TF attached with dispersion-adhesive (9):


NOTE :

AES

This work step is not applicable, if the TF is attached with double-sided tape.

(a)

Put the TF (5) in position.

(b)

Make sure that the TF (5) is in the correct position.

25-28-41 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(c)

Push the TF (5) down with a ROLLER - RUBBER.

(d)

Move the rubber roller on the TF (5) in all directions.


NOTE :

(e)

In areas with no satisfactory adhesion (e.g. at the edges, at floor-covering joints,...), apply more
BONDING AND ADHESIVE COMPOUNDS (Material No: 08-118) (10) the floor panels.
NOTE :

(f)

(3)

This step is necessary for a satisfactory bond of the dispersion-adhesive (9) to the floor
panels.

The double-sided tape has a different adhesive strength on each side. The weaker adhesive
side must be on the floor panel and the stronger adhesive side on the TF.

If you replace only a part of the TF:


1

Make sure that the new TF (5) has the same thickness as the adjacent (remaining) TF.

If necessary, apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-118) (10)
to the bottom surface of the adjacent (remaining) TF (5) to put the height difference to the
minimum.

Install TF attached with double-sided tape (10):


NOTE :

This work step is not applicable, if the TF is attached with dispersion-adhesive.

(a)

Put the TF (5) in position.

(b)

Make sure that the TF (5) is in the correct position.

(c)

Lift the TF (5) and remove the protective paper from the double-sided tape (10).

(d)

Push the TF (5) down to make sure that there is a good bond with the floor panels.

(e)

If you replace only a part of the TF:


1

Make sure that the new TF (5) has the same thickness as the adjacent (remaining) TF.

If necessary, apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-118) (10)
to the bottom surface of the adjacent (remaining) TF (5) to put the height difference to the
minimum.
NOTE :

(4)

The double-sided tape has a different adhesive strength on each side. The weaker
adhesive side must be on the floor panel and the stronger adhesive side on the TF.

Install the joint-strips:


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES AND A MASK.
(a)

Apply SPECIAL MATERIALS (Material No: 05-002) to the threads of the screws (6).

(5)

Put the joint-strips (7) in position and install the screws (6).

(6)

TORQUE the screws (6) to 0.4 M.DAN (35.40 LBF.IN).

(7)

Install the seat-track covers (8).

(8)

If installed, connect the electrical connector(s):


CAUTION :

AES

REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
CONNECT THE ELECTRICAL WIRES.

25-28-41 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
INCORRECT CONNECTION OF THE WIRES WILL CAUSE DAMAGE TO EQUIPMENT.

(9)

(a)

Remove the blanking caps from the electrical connector(s).

(b)

Make sure that the electrical connectors are clean and in the correct condition.

(c)

Connect the electrical connector(s) (1).

Put the protection cap (4) in position and lock the quick-release studs (3).

(10) Make sure that the work area is clean and clear of tool(s) and other items.
5.

Close-up
Subtask 25-28-41-410-050-A
A.

Close Access
(1)

Install the passenger seats.


(Ref. TASK 25-21-41-400-001-A).

(2)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-28-41-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-28-41 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE OF INSTALLATION

EXAMPLE OF INSTALLATION

MAT. No 08084
2

MAT. No 08084
2

SEAT TRACK
3

1
FLOOR PANEL

1
FLOOR PANEL

EXAMPLE OF INSTALLATION
EXAMPLE OF INSTALLATION
MAT. No 08084
2

MAT. No 08084
2

SEAT TRACK
3

1
FLOOR PANEL
1
FLOOR PANEL
4
SECTION
NOTE:
1

SEE IPC 252809


N_MM_252841_4_CAAA_01_00

AES

FIGURE 25-28-41-991-00200-A SHEET 1


Floor Panel Protection Tape

25-28-41 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR11

FR70

EXAMPLE

1
NOTE:
1

BETWEEN FWD DOOR AND AFT DOOR

MAXIMAL DISTANCE BETWEEN DOUBLE SIDED ADHESIVE TAPE

INSTALLATION AREA

AISLE/TROLLY/WALK AREA

max 100mm (3.9 inch)

SEAT AREA

max 300mm (11.8 inch)

EXAMPLE

FLOORPANEL
PROTECTION TAPE

TEXTILE FLOOR
COVERING
5

DOUBLESIDED
ADHESIVE TAPE 6

6
DOUBLESIDED
ADHESIVE TAPE
7
FLOOR PANEL
SEAT TRACK
N_MM_252841_4_CAAC_01_00

AES

FIGURE 25-28-41-991-00300-A SHEET 1


Installation of Double-Sided Adhesive Tape

25-28-41 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

COVERING - FLOOR NON TEXTILE - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-28-42-000-001-A
Removal of the Non-Textile Floor Covering (NTF)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
1
SCRAPER - NON METALLIC

Consumable Materials

REFERENCE
Material No: 11-026
C.

DESIGNATION

DESIGNATION
CLEANING AGENTS
SOLVENT GENERAL PURPOSE

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

** On A/C 003-004
33-51-12-000-001-A

Removal of the Marking Light of the Floor-Proximity Emergency-Escape Path


(LSI)

(Ref. Fig. 25-28-42-991-00100-A - Non-Textile Floor-Covering (NTF) - WULFMEYER Processed)


(Ref. Fig. 25-28-42-991-00100-E - Non-Textile Floor-Covering (NTF) - WULFMEYER Processed)
(Ref. Fig. 25-28-42-991-00600-A - Nontextile Floor Covering - NTF and GFRP Installation)
(Ref. Fig. 25-28-42-991-00600-E - Nontextile Floor Covering - NTF and GFRP Installation)
3.

Job Set-up
** On A/C ALL
Subtask 25-28-42-861-051-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A)

Subtask 25-28-42-010-050-A
B.

Get Access
(1)

Disconnect the electrical connector of the floor path marking if necessary


** On A/C 003-004
(Ref. TASK 33-51-12-000-001-A).

AES

25-28-42 PB401

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
** On A/C ALL
Subtask 25-28-42-020-050-A
A.

Removal of the NTF Assy (1)


** On A/C 003-004
(Ref. Fig. 25-28-42-991-00100-A - Non-Textile Floor-Covering (NTF) - WULFMEYER Processed)
** On A/C 005-099
(Ref. Fig. 25-28-42-991-00100-E - Non-Textile Floor-Covering (NTF) - WULFMEYER Processed)
** On A/C 003-004
(Ref. Fig. 25-28-42-991-00600-A - Nontextile Floor Covering - NTF and GFRP Installation)
** On A/C 005-099
(Ref. Fig. 25-28-42-991-00600-E - Nontextile Floor Covering - NTF and GFRP Installation)
(1)

Remove the screws (11) and the joining strip (12).

(2)

Remove the sealant around the door sill with a SCRAPER - NON METALLIC.

(3)

Remove the screws (13) and the threshold (14).

(4)

Remove the sealant (15) around the NTF with a non-metallic scraper.

CAUTION :

(5)

REMOVE THE FLOOR COVERING CAREFULLY TO PREVENT DAMAGE TO THE CABIN


FLOOR PANELS.

Remove the NTF assy (1), the film (2), and the foil (4) from the floor panel (6). Use a SCRAPER NON METALLIC to help the removal procedure.
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS
ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
CAUTION :

(a)

AES

DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF


CARBONFIBER REINFORCED PLASTIC.

Clean the component interface and/or the adjacent area with CLEANING AGENTS (Material No:
11-026) .

25-28-42 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004
EXAMPLE OF
NON TEXTILE FLOOR COVERING (NTF)
IN THE UTILITY ARAE
2

Z200

E
E

EXAMPLE

1 NTF

1 NTF

B
4

FR11
15
MAT.No.
09054

C
EXAMPLE OF
DOORSILL INSTALLATION

MAT. No.
05002
WALL

5
14

5
MAT.No. 09054
SEALANT
15

13

B
EXAMPLE
NTF / CARPET
JOINT OF
INSTALLATION
12
11
GAP 5.0mm + 2.0mm
(0.2in. + 0.08in.)

1
NOTE:

AES

DIRECTION OF JOINTS OF THE NTF

AREA OF NTF

NTF IN FWD UTILITY AREA SHOWN


NTF IN ALL OTHER UTILITY AREAS SIMILAR

THERE IS NO NTF UNDER TOILET UNITS

REF COLOR CODE TABLE

FIGURE 25-28-42-991-00100-A SHEET 1


Non-Textile Floor-Covering (NTF) - WULFMEYER
Processed

5
MAT.No. 09054
SEALANT
15

MAT.No.
09054
1

NON TEXTILE
FLOOR COVERING

TEXTILE
FLOOR COVERING
( REF 252841 )
N_MM_252842_4_ABAA_01_00

25-28-42 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004

COLOR CODE TABLE


NTF

SEALANT MAT. No 09054

CODE No

COLOR

COLOR CODE

8.3 FSW 7097

DARKBROWN

FLOORSIL 283

8.8 FSW 7057

PACIFIC BLUE

FLOORSIL 288

8.14 FSW 7082

GREY

FLOORSIL 2814

8.15 FSW 7088

DARK GREY

FLOORSIL 2815

8.16 FSW 7053

BLUE GREY

FLOORSIL 2816

8.17 FSW 7016

AMAZONAS

FLOORSIL 2817

8.18 FSW 7065

QUARZ GREY

FLOORSIL 2818

8.20

GREY MED

FLOORSIL 2820

8.21 FSW 7049

MARINO

FLOORSIL 2821

8.24

BLACK BLUE

FLOORSIL 2824

N_MM_252842_4_ABAA_02_00

AES

FIGURE 25-28-42-991-00100-A SHEET 2


Non-Textile Floor-Covering (NTF) - WULFMEYER
Processed

25-28-42 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004

D
EXAMPLE
OF THE NON TEXTILE
FLOOR COVERING
GAP
"WULFMEYER"
PROCESSED
NTF ASSY

+1.5mm
3.0mm 0.5mm
(0.12in +0.06in)
(0.02in)

1 NTF ASSY
(GFRP ATTACHED)
2 ADHESIVE FILM
500.00mm
(19.69in)
MAT. No 08082

4 ADHESIVE FOIL
(MYLAR)

50.00mm
OVERLAP (01.97in)

3 TAPE FOR PROTECTING


FLOOR PANEL EDGE
102.00mm
(4.02in)
MAT. No 08084
6 FLOOR PANEL

E
EXAMPLE
END OF SEAT TRACK

MAT. No 09016
7

NOTE:
10

SEQUENCE OF INSTALLATION
1. INSTALL ITEM (2) TO ITEM (1)
2. INSTALL ITEM (7) AND (8) TO ITEM (10)
3. INSTALL ITEM (9) TO ITEM (10)
4. INSTALL ITEM (3) TO ITEM (6)
5. INSTALL ITEM (4) TO ITEMS (3) AND (6)
6. INSTALL THE NTF ASSY (1) TO THE FLOOR PANEL (6)

8
MAT. No 19002

N_MM_252842_4_ABAA_03_00

AES

FIGURE 25-28-42-991-00100-A SHEET 3


Non-Textile Floor-Covering (NTF) - WULFMEYER
Processed

25-28-42 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
EXAMPLE OF
NON TEXTILE FLOOR COVERING (NTF)
IN THE UTILITY ARAE
2

Z200

E
E

EXAMPLE

1 NTF

1 NTF

B
4

FR11
15
MAT.No.
09054

C
EXAMPLE OF
DOORSILL INSTALLATION

MAT. No.
05002
WALL

5
14

5
MAT.No. 09054
SEALANT
15

13

B
EXAMPLE
NTF / CARPET
JOINT OF
INSTALLATION
12
11
GAP 5.0mm + 2.0mm
(0.2in. + 0.08in.)

1
NOTE:

AES

DIRECTION OF JOINTS OF THE NTF

AREA OF NTF

NTF IN FWD UTILITY AREA SHOWN


NTF IN ALL OTHER UTILITY AREAS SIMILAR

THERE IS NO NTF UNDER TOILET UNITS

REF COLOR CODE TABLE

FIGURE 25-28-42-991-00100-E SHEET 1


Non-Textile Floor-Covering (NTF) - WULFMEYER
Processed

5
MAT.No. 09054
SEALANT
15

MAT.No.
09054
1

NON TEXTILE
FLOOR COVERING

TEXTILE
FLOOR COVERING
( REF 252841 )
N_MM_252842_4_CBAA_01_00

25-28-42 PB401

Page 6
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

COLOR CODE TABLE


NTF

SEALANT MAT. No 09054

CODE No

COLOR

COLOR CODE

8.3 FSW 7097

DARKBROWN

FLOORSIL 283

8.8 FSW 7057

PACIFIC BLUE

FLOORSIL 288

8.14 FSW 7082

GREY

FLOORSIL 2814

8.15 FSW 7088

DARK GREY

FLOORSIL 2815

8.16 FSW 7053

BLUE GREY

FLOORSIL 2816

8.17 FSW 7016

AMAZONAS

FLOORSIL 2817

8.18 FSW 7065

QUARZ GREY

FLOORSIL 2818

8.20

GREY MED

FLOORSIL 2820

8.21 FSW 7049

MARINO

FLOORSIL 2821

8.24

BLACK BLUE

FLOORSIL 2824

N_MM_252842_4_CBAA_02_00

AES

FIGURE 25-28-42-991-00100-E SHEET 2


Non-Textile Floor-Covering (NTF) - WULFMEYER
Processed

25-28-42 PB401

Page 7
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

D
EXAMPLE
OF THE NON TEXTILE
FLOOR COVERING

+1.5mm
3.0mm 0.5mm
GAP
(0.12in +0.06in )
(0.02in.)

1 NTF ASSY
(GFRP ATTACHED)

"WULFMEYER"
PROCESSED
NTF ASSY

2 ADHESIVE FILM
500.00mm
(19.69in.)
MAT. NO. 08082
4 ADHESIVE FOIL
(MYLAR)
MAT. NO. 08104

OVERLAP 50.00mm
(01.97in.)

6 FLOOR PANEL

MAT.NO
04022
11
9

E
EXAMPLE
END OF SEAT TRACK
NOTE:

MAT.NO
09016
7

SEQUENCE OF INSTALLATION
1 . INSTALL ITEM (2) TO ITEM (1)
2 . INSTALL ITEMS (7) AND (8) TO ITEM (10)
3 . INSTALL ITEM (9) AND (11) IN TO ITEM (10)

10
MAT.NO
19002
8

4 . INSTALL ITEM (4) TO ITEM (6)


5 . INSTALL THE NTF (1) TO THE FLOOR PANEL (6)

N_MM_252842_4_CBAA_03_00

AES

FIGURE 25-28-42-991-00100-E SHEET 3


Non-Textile Floor-Covering (NTF) - WULFMEYER
Processed

25-28-42 PB401

Page 8
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004
EXAMPLE OF
NON TEXTILE FLOOR COVERING (NTF)
IN THE UTILITY ARAE
2

Z200

E
E

EXAMPLE

1 NTF

1 NTF

B
4

FR11
15
MAT.No.
09054

C
EXAMPLE OF
DOORSILL INSTALLATION

MAT. No.
05002
WALL

5
14

5
MAT.No. 09054
SEALANT
15

13

B
EXAMPLE
NTF / CARPET
JOINT OF
INSTALLATION
12
11
GAP 5.0mm + 2.0mm
(0.2in. + 0.08in.)

1
NOTE:

AES

DIRECTION OF JOINTS OF THE NTF

AREA OF NTF

NTF IN FWD UTILITY AREA SHOWN


NTF IN ALL OTHER UTILITY AREAS SIMILAR

THERE IS NO NTF UNDER TOILET UNITS

REF COLOR CODE TABLE

FIGURE 25-28-42-991-00600-A SHEET 1


Nontextile Floor Covering - NTF and GFRP Installation

5
MAT.No. 09054
SEALANT
15

MAT.No.
09054
1

NON TEXTILE
FLOOR COVERING

TEXTILE
FLOOR COVERING
( REF 252841 )
N_MM_252842_4_ACAA_01_00

25-28-42 PB401

Page 9
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004

COLOR CODE TABLE


NTF

SEALANT MAT. No 09054

CODE No

COLOR

COLOR CODE

8.3 FSW 7097

DARKBROWN

FLOORSIL 283

8.8 FSW 7057

PACIFIC BLUE

FLOORSIL 288

8.14 FSW 7082

GREY

FLOORSIL 2814

8.15 FSW 7088

DARK GREY

FLOORSIL 2815

8.16 FSW 7053

BLUE GREY

FLOORSIL 2816

8.17 FSW 7016

AMAZONAS

FLOORSIL 2817

8.18 FSW 7065

QUARZ GREY

FLOORSIL 2818

8.20

GREY MED

FLOORSIL 2820

8.21 FSW 7049

MARINO

FLOORSIL 2821

8.24

BLACK BLUE

FLOORSIL 2824

N_MM_252842_4_ACAA_02_00

AES

FIGURE 25-28-42-991-00600-A SHEET 2


Nontextile Floor Covering - NTF and GFRP Installation

25-28-42 PB401

Page 10
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004

+1.5mm
3.0mm 0.5mm

GAP

EXAMPLE
OF THE NON TEXTILE
FLOOR COVERING

(0.12in +0.06in.)
(0.02in.)
1 NTF

2 ADHESIVE FILM
500.00mm

CONVENTIONAL
NTF ASSY

(19.69in.)
MAT.No 08082
5 GFRP
2 ADHESIVE FILM
500.00mm
(19.69in.)
MAT.No 08082

4 ADHESIVE FOIL
(MYLAR)

OVERLAP 50.00mm
(01.97in.)

3 TAPE FOR PROTECTING


FLOOR PANEL EDGE
102.00mm
(4.02in.)
MAT.No 08084
6 FLOOR PANEL
NOTE:
SEQUENCE OF INSTALLATION
1.

INSTALL ITEM (2) TO ITEM (1)

2.

INSTALL ITEM (5) TO ITEM (1) AND (2)

3.

INSTALL ITEM (2) TO ITEM (5)

4.

INSTALL ITEM (7) AND (8) TO ITEM (10)

5.

INSTALL ITEM (9) TO ITEM (10)

6.

INSTALL ITEM (3) TO ITEM (6)

7.

INSTALL ITEM (4) TO ITEM (3) AND (6)

8.

INSTALL ITEM NTF ASSY (1) TO THE FLOOR PANEL (6)

E
EXAMPLE
END OF SEAT TRACK

MAT.No
09016
7

10

MAT.No
19002
8

N_MM_252842_4_ACAA_03_00

AES

FIGURE 25-28-42-991-00600-A SHEET 3


Nontextile Floor Covering - NTF and GFRP Installation

25-28-42 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
EXAMPLE OF
NON TEXTILE FLOOR COVERING (NTF)
IN THE UTILITY ARAE
2

Z200

E
E

EXAMPLE

1 NTF

1 NTF

B
4

FR11
15
MAT.No.
09054

C
EXAMPLE OF
DOORSILL INSTALLATION

MAT. No.
05002
WALL

5
14

5
MAT.No. 09054
SEALANT
15

13

B
EXAMPLE
NTF / CARPET
JOINT OF
INSTALLATION
12
11
GAP 5.0mm + 2.0mm
(0.2in. + 0.08in.)

1
NOTE:

AES

DIRECTION OF JOINTS OF THE NTF

AREA OF NTF

NTF IN FWD UTILITY AREA SHOWN


NTF IN ALL OTHER UTILITY AREAS SIMILAR

THERE IS NO NTF UNDER TOILET UNITS

REF COLOR CODE TABLE

FIGURE 25-28-42-991-00600-E SHEET 1


Nontextile Floor Covering - NTF and GFRP Installation

5
MAT.No. 09054
SEALANT
15

MAT.No.
09054
1

NON TEXTILE
FLOOR COVERING

TEXTILE
FLOOR COVERING
( REF 252841 )
N_MM_252842_4_CAAA_01_00

25-28-42 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

COLOR CODE TABLE


NTF

SEALANT MAT. No 09054

CODE No

COLOR

COLOR CODE

8.3 FSW 7097

DARKBROWN

FLOORSIL 283

8.8 FSW 7057

PACIFIC BLUE

FLOORSIL 288

8.14 FSW 7082

GREY

FLOORSIL 2814

8.15 FSW 7088

DARK GREY

FLOORSIL 2815

8.16 FSW 7053

BLUE GREY

FLOORSIL 2816

8.17 FSW 7016

AMAZONAS

FLOORSIL 2817

8.18 FSW 7065

QUARZ GREY

FLOORSIL 2818

8.20

GREY MED

FLOORSIL 2820

8.21 FSW 7049

MARINO

FLOORSIL 2821

8.24

BLACK BLUE

FLOORSIL 2824

N_MM_252842_4_CAAA_02_00

AES

FIGURE 25-28-42-991-00600-E SHEET 2


Nontextile Floor Covering - NTF and GFRP Installation

25-28-42 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

D
EXAMPLE
OF THE NON TEXTILE
FLOOR COVERING

+1.5mm
3.0mm 0.5mm
GAP
(0.12in +0.06in )
(0.02in.)
1 NTF

2 ADHESIVE FILM
500.00mm
CONVENTIONAL
NTF ASSY

(19.69in.)
MAT. NO. 08082
5 GFRP
2 ADHESIVE FILM
500.00mm
(19.69in.)
MAT. NO. 08082
4 ADHESIVE FOIL
(MYLAR)
MAT. NO. 08104

OVERLAP 50.00mm
(01.97in.)

6 FLOOR PANEL
MAT.NO
04022
11
9

E
NOTE:
SEQUENCE OF INSTALLATION

EXAMPLE
END OF SEAT TRACK

MAT.NO
09016
7

1 . INSTALL ITEM (2) TO ITEM (1)


2 . INSTALL ITEM (5) TO ITEM (1)
10

3 . INSTALL ITEM (2) TO ITEM (5)


4 . INSTALL ITEMS (7) AND (8) TO ITEM (10)
5 . INSTALL ITEM (9) AND (11) IN TO ITEM (10)

MAT.NO
19002
8

6 . INSTALL ITEM (4) TO ITEM (6)


7 . INSTALL THE NTF (1) TO THE FLOOR PANEL (6)
N_MM_252842_4_CAAA_03_00

AES

FIGURE 25-28-42-991-00600-E SHEET 3


Nontextile Floor Covering - NTF and GFRP Installation

25-28-42 PB401

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-28-42-400-001-A
Installation of the Non-Textile Floor Covering (NTF)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific

QTY
1
PAPER - MASKING
4
ROLLER - RUBBER

No specific
No specific

2
3

B.

DESIGNATION

SCRAPER - NON METALLIC


VACUUM CLEANER

Consumable Materials

REFERENCE
Material No: 04-022
Material No: 05-002
Material No: 08-057
Material No: 08-074
Material No: 08-082

DESIGNATION
COMMON GREASES
SYNTH. HYDROCARBON GREASE HIGH PRESSURE
SPECIAL MATERIALS
PUTTY, ZINC CHROMATE GENERAL PURPOSE
BONDING AND ADHESIVE COMPOUNDS
PRIMER
BONDING AND ADHESIVE COMPOUNDS
MASKING TAPE
BONDING AND ADHESIVE COMPOUNDS
ACRYLIC PRESSURE SENSITIVE TAPE

** On A/C 003-004
Material No: 08-084

BONDING AND ADHESIVE COMPOUNDS


POLYESTER FILM TAPE (TRANSPARENT)

** On A/C 005-099
Material No: 08-104
Material No: 09-016
Material No: 09-028B
Material No: 09-036

BONDING AND ADHESIVE COMPOUNDS


MOISTURE BARRIER FOIL, SELF ADHESIVE
SEALANTS
CORROSION INHIBITING FILLET CONSISTENCY
SEALANTS
POLYSULFIDE SEALANT ADHESION PROMOTER
SEALANTS
SILICONE SEALANT (1 PART)

Material No: 09-054

SEALANTS
SILICONE SEALANT (1 PART) FOR NTF

Material No: 11-026

CLEANING AGENTS
SOLVENT GENERAL PURPOSE
STORAGE PRESERVATION
CORROSION PREVENTIVE COMPOUND
STORAGE PRESERVATION
CORROSION PREVENTIVE COMPOUND, TEMPORARY

Material No: 15-004


Material No: 15-008

AES

25-28-42 PB401

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AIRCRAFT MAINTENANCE MANUAL
REFERENCE
Material No: 19-002

DESIGNATION
SYNTHETIC FIBRE CORD (NYLON) 2.5MM DIA.

Material No: 19-003


No specific

LINT-FREE COTTON CLOTH


SECTION DAN262CC

C.

Expendable Parts

FIG.ITEM
** On A/C 003-004
4

DESIGNATION

IPC-CSN

ADHESIVE FOIL
D.

25-28-09-20-030

Referenced Information

REFERENCE
24-41-00-861-002-A

DESIGNATION
Energize the Aircraft Electrical Circuits from the External Power

24-41-00-861-002-A-01

Energize the Aircraft Electrical Circuits from the APU

24-41-00-861-002-A-02

Energize the Aircraft Electrical Circuits from Engine 1(2)

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

33-51-12-000-001-A

Removal of the Marking Light of the Floor-Proximity Emergency-Escape Path


(LSI)

33-51-12-400-001-A

Installation of the Marking Light of the Floor-Proximity Emergency-Escape Path


(LSI)

(Ref. Fig. 25-28-42-991-00100-A - Non-Textile Floor-Covering (NTF) - WULFMEYER Processed)


(Ref. Fig. 25-28-42-991-00100-E - Non-Textile Floor-Covering (NTF) - WULFMEYER Processed)
(Ref. Fig. 25-28-42-991-00600-A - Nontextile Floor Covering - NTF and GFRP Installation)
(Ref. Fig. 25-28-42-991-00600-E - Nontextile Floor Covering - NTF and GFRP Installation)
(Ref. Fig. 25-28-42-991-02300-A - Alternative and approved NTF)
3.

Job Set-up
** On A/C ALL
Subtask 25-28-42-860-050-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized (Ref. TASK 24-41-00-861-002-A) or (Ref.
TASK 24-41-00-861-002-A-01) or (Ref. TASK 24-41-00-861-002-A-02)

(2)

Make sure that the NTF area is free from equipment and furnishings.

(3)

Make sure that the electrical connectors of the floor path markings are disconnected
** On A/C 003-004
(Ref. TASK 33-51-12-000-001-A)

4.

Procedure
** On A/C ALL
Subtask 25-28-42-160-053-A
A.

Preparation for Installation


** On A/C 003-004

AES

25-28-42 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(Ref. Fig. 25-28-42-991-00100-A - Non-Textile Floor-Covering (NTF) - WULFMEYER Processed)
** On A/C 005-099
(Ref. Fig. 25-28-42-991-00100-E - Non-Textile Floor-Covering (NTF) - WULFMEYER Processed)
** On A/C 003-004
(Ref. Fig. 25-28-42-991-00600-A - Nontextile Floor Covering - NTF and GFRP Installation)
** On A/C 005-099
(Ref. Fig. 25-28-42-991-00600-E - Nontextile Floor Covering - NTF and GFRP Installation)
(1)

Clean the seat tracks and the NTF-Covering installation area:


WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS
ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
CAUTION :

DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF


CARBONFIBER REINFORCED PLASTIC.

(a)

Clean the seat tracks (10), the component interface and the adjacent area with a CLEANING
AGENTS (Material No: 11-026) , a soft cotton cloth LINT-FREE COTTON CLOTH (Material
No: 19-003) and a SCRAPER - NON METALLIC.

(b)

Make sure that the work area is free from dust and other particles. If necessary use a VACUUM
CLEANER.

(2)

Do a visual inspection of the component interface and/or the adjacent area.

(3)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(4)

Make sure that the lighting in the work area is bright.

(5)

Make sure that the ambient temperature in the work area is between 18 deg.C (64.40 deg.F) and 30
deg.C (86.00 deg.F).

(6)

Make sure that the ambient humidity in the work area is not more than 75 %.
NOTE :

You must monitor the ambient temperature and the ambient humidity of the work area with
suitable instruments.

** On A/C ALL
Subtask 25-28-42-914-054-A
B.

Sealants
(Ref. Fig. 25-28-42-991-02300-A - Alternative and approved NTF)
NOTE :
(1)

A list of alternative and approved NTF covering is available in the table.

Use SEALANTS (Material No: 09-054) or SEALANTS (Material No: 09-036) for all NTF coverings. For
non-silicone NTF coverings, also use BONDING AND ADHESIVE COMPOUNDS (Material No: 08-057)
(Primer 1217).
NOTE :

AES

Only Airfloor (Metzeler) is made from silicone material.

25-28-42 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004
Subtask 25-28-42-560-052-A
C.

Installation of the Self-Adhesive Film on the new NTF-Covering Assy (WULFMEYER processed) attached
with GFRP (Glass-Fiber-Reinforced-Plastic)
(Ref. Fig. 25-28-42-991-00100-A - Non-Textile Floor-Covering (NTF) - WULFMEYER Processed)
NOTE :

Follow this procedure only when the NTF is attached to the GFRP.

NOTE :

It is recommended that two persons do this procedure.

(1)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(2)

Installation of the self-adhesive Film BONDING AND ADHESIVE COMPOUNDS (Material No: 08-082)
(2) on the new NTF (1) (GFRP attached):
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS
ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
(a)

Clean the component interface and/or the adjacent area.


Use CLEANING AGENTS (Material No: 11-026) .

(b)

Do a visual inspection of the component interface and/or the adjacent area.

(c)

Unwind 100 mm (3.9370 in.) of the new self-adhesive film (2) from the roll and remove the
protective paper.

(d)

Align the self-adhesive film (2) with the NTF (1) and install it with a soft cotton cloth LINTFREE COTTON CLOTH (Material No: 19-003) and light pressure of your hand. Work from the
middle of the self-adhesive film (2) to the sides.

(e)

With a ROLLER - RUBBER press down the self-adhesive film (2) onto the NTF (1).
NOTE :

(f)

Move the rubber roller rearwards and forwards and around the edges for a better bond.

Do the steps (2)(c) thru (e) until you have installed all of the NTF (1) with the self-adhesive film
(2).

Subtask 25-28-42-560-053-A
D.

Installation of the Self-Adhesive Film on the Conventional NTF and the GFRP (Glass-Fiber-ReinforcedPlastic).
(Ref. Fig. 25-28-42-991-00600-A - Nontextile Floor Covering - NTF and GFRP Installation)
NOTE :

Follow this procedure only, when the NTF (1) is not attached to the GFRP (5). (Conventional NTF
floor covering)

NOTE :

It is recommended that two persons do this procedure.

(1)

AES

Make sure that the parts retained from the removed component are clean and in the correct condition.

25-28-42 PB401

Page 4
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(2)

Installation of the self-adhesive Film BONDING AND ADHESIVE COMPOUNDS (Material No: 08-082)
(2) on the new NTF (1):
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS
ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
(a)

Clean the component interface and/or the adjacent area.


Use CLEANING AGENTS (Material No: 11-026) .

(b)

Do a visual inspection of the component interface and/or the adjacent area.

(c)

Unwind 100 mm (3.9370 in.) of the new self-adhesive film (2) from the roll and remove the
protective paper.

(d)

Align the self-adhesive film (2) to the NTF (1) and install it with a soft cotton cloth LINT-FREE
COTTON CLOTH (Material No: 19-003) and a light pressure of your hand. Work from the
middle of the self-adhesive film (2) to the sides.

(e)

With a ROLLER - RUBBER press down the self-adhesive film (2) onto the NTF (1).
NOTE :

(f)
(3)

Move the rubber roller rearwards and forwards and around the edges for a better bond.

Do the steps (2)(c) thru (e) until you have installed all of the NTF (1) with the self-adhesive film
(2).

Installation of the NTF on the GFRP:


WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS
ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
(a)

Clean the component interface and/or the adjacent area. Use CLEANING AGENTS (Material No:
11-026) .

(b)

Do a visual inspection of the component interface and/or the adjacent area.

(c)

On the installation side of the NTF-covering (1) remove 100 mm (3.9370 in.) protective paper
from the self-adhesive film (2).

(d)

Align the NTF (1) with the GFRP (5) and install it with a ROLLER - RUBBER.
NOTE :

(e)

AES

Move the rubber roller rearwards and forwards and around the edges for a better bond.

Do the steps (3)(c) thru (d) until you have installed all of the NTF (1) on the GFRP (5).

25-28-42 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(4)

Installation of the self-adhesive Film BONDING AND ADHESIVE COMPOUNDS (Material No: 08-082)
(2) on the GFRP (5):
(Ref. Fig. 25-28-42-991-00100-A - Non-Textile Floor-Covering (NTF) - WULFMEYER Processed)
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS
ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
(a)

Clean the component interface and/or the adjacent area.


Use CLEANING AGENTS (Material No: 11-026) .

(b)

Do a visual inspection of the component interface and/or the adjacent area.

(c)

Unwind 100 mm (3.9370 in.) of the new self-adhesive film from the roll and remove the protective
paper.

(d)

Align the self-adhesive film (2) to the GFRP (5) and install it with a soft cotton cloth LINT-FREE
COTTON CLOTH (Material No: 19-003) and a light pressure of your hand. Work from the
middle of the self-adhesive film (2) to the sides.

(e)

With a ROLLER - RUBBER press down the self-adhesive film (2) onto the GFRP (5).
NOTE :

(f)

Move the rubber roller rearwards and forwards and around the edges for a better bond.

Do the steps (4)(c) thru (e) until you have installed all of the GFRP (5) with the adhesive film
(2).

** On A/C 005-099
Subtask 25-28-42-560-052-E
C.

Installation of the Self-Adhesive Film on the new NTF-Covering Assy (WULFMEYER processed) attached
with GFRP (Glass-Fiber-Reinforced-Plastic)
(Ref. Fig. 25-28-42-991-00100-E - Non-Textile Floor-Covering (NTF) - WULFMEYER Processed)
NOTE :

Follow this procedure only, when the NTF is attached to the GFRP.

NOTE :

It is recommended that two persons do this procedure.

(1)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(2)

Installation of the self-adhesive Film BONDING AND ADHESIVE COMPOUNDS (Material No: 08-082)
(2) to the new NTF (1) (GFRP attached):
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS
ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.

AES

25-28-42 PB401

Page 6
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
(a)

Clean the component interface and/or the adjacent area.


Use CLEANING AGENTS (Material No: 11-026) .

(b)

Do a visual inspection of the component interface and/or the adjacent area.

(c)

Unwind 100 mm (3.9370 in.) of the new self-adhesive film (2) from the roll and remove the
protective paper.

(d)

Align the self-adhesive film (2) with the NTF (1) and install it with a soft cotton cloth LINTFREE COTTON CLOTH (Material No: 19-003) and light pressure of your hand. Work from the
middle of the self-adhesive film (2) towards the sides.

(e)

With a ROLLER - RUBBER press down the self-adhesive film (2) onto the NTF (1).
NOTE :

(f)

Move the rubber roller rearwards and forwards and around the edges for a better bond.

Do the steps (2)(c) thru (e) until you have installed all of the NTF (1) with the self-adhesive film
(2).

Subtask 25-28-42-560-053-E
D.

Installation of the Self-Adhesive-Film on the Conventional NTF and the GFRP (Glass-Fiber-ReinforcedPlastic).
(Ref. Fig. 25-28-42-991-00600-E - Nontextile Floor Covering - NTF and GFRP Installation)
NOTE :

Follow the procedure only, when the NTF (1) is not attached to the GFRP (5).

NOTE :

It is recommended that two persons do this procedure.

(1)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(2)

Installation of the self-adhesive Film BONDING AND ADHESIVE COMPOUNDS (Material No: 08-082)
(2) to the new NTF (1):
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS
ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

AES

(a)

Clean the component interface and/or the adjacent area.


Use CLEANING AGENTS (Material No: 11-026) .

(b)

Do a visual inspection of the component interface and/or the adjacent area.

(c)

Unwind 100 mm (3.9370 in.) of the new self-adhesive film (2) from the roll and remove the
protective paper.

(d)

Align the self-adhesive film (2) with the NTF (1) and install it with a soft cotton cloth LINTFREE COTTON CLOTH (Material No: 19-003) and a light pressure of your hand. Work from the
middle of the self-adhesive film (2) to the sides.

25-28-42 PB401

Page 7
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(e)

With a ROLLER - RUBBER press down the self-adhesive film (2) onto the NTF (1).
NOTE :

(f)
(3)

Move the rubber roller rearwards and forwards and around the edges for a better bond.

Do the steps (2)(d) thru (f) until you have installed all of the NTF (1) with the self-adhesive film
(2).

Installation of the NTF on the GFRP:


WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS
ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

(4)

(a)

Clean the component interface and/or the adjacent area. Use CLEANING AGENTS (Material No:
11-026) .

(b)

Do a visual inspection of the component interface and/or the adjacent area.

(c)

On the installation side of the NTF-covering (1) remove 100 mm (3.9370 in.) protective paper
from the self-adhesive film (2).

(d)

Align the NTF (1) with the GFRP (5) and install it with a ROLLER - RUBBER. Move the rubber
roller backwards and forwards and around the edges for a better bond.

(e)

Do the steps (3)(c) thru (d) until you have installed all of the NTF (1) to the GFRP (5).

Installation of the self-adhesive Film BONDING AND ADHESIVE COMPOUNDS (Material No: 08-082)
(2) on the GFRP (5):
(Ref. Fig. 25-28-42-991-00100-E - Non-Textile Floor-Covering (NTF) - WULFMEYER Processed)
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS
ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

AES

(a)

Clean the component interface and/or the adjacent area.


Use CLEANING AGENTS (Material No: 11-026) .

(b)

Do a visual inspection of the component interface and/or the adjacent area.

(c)

Unwind 100 mm (3.9370 in.) of the new self-adhesive film from the roll and remove the protective
paper.

(d)

Align the self-adhesive film (2) with the GFRP (5) and install it with a soft cotton cloth and a
light pressure of your hand. Work from the middle of the self-adhesive film (2) to the sides.

25-28-42 PB401

Page 8
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(e)

With a ROLLER - RUBBER press down the self-adhesive film (2) onto the GFRP (5).
NOTE :

(f)

Move the rubber roller rearwards and forwards and around the edges for a better bond.

Do the steps (4)(c) thru (e) until you have installed all of the GFRP (5) with the adhesive film
(2).

** On A/C 003-004
Subtask 25-28-42-160-052-A
E.

Preparation of the Seat Tracks and the Floor Panels for the Installation of the NTF Covering
(Ref. Fig. 25-28-42-991-00100-A - Non-Textile Floor-Covering (NTF) - WULFMEYER Processed)
(Ref. Fig. 25-28-42-991-00600-A - Nontextile Floor Covering - NTF and GFRP Installation)
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY
WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
(1)

Prepare the seat tracks (10):


(a)

Clean the component interface and/or the adjacent area.


Use CLEANING AGENTS (Material No: 11-026) . If necessary, use a VACUUM CLEANER

(b)

Do an inspection of the component interface and/or the adjacent area.

(c)

Apply SEALANTS (Material No: 09-028B) in the seat tracks (10), in the areas where you will
apply the sealant (7).

(d)

Seal the seat tracks (10):


1

Cut the SYNTHETIC FIBRE CORD (NYLON) 2.5MM DIA. (Material No: 19-002) (8) to
the necessary length.
NOTE :

Make a loop at one end of each of the cords (8).

Put the cords (8) in the seat tracks (10).


NOTE :

(2)

AES

The cord must be 50 mm (1.9685 in.) longer than the area that you will seal.

This step is to make the next removal procedure easier.

Apply SEALANTS (Material No: 09-016) (7) in the seat tracks (10), only in the areas where
you applied the adhesive promoter.

Push the loops into the sealant (7).

Apply corrosion preventive compounds in the seat tracks (10):


(a)

Apply PAPER - MASKING and BONDING AND ADHESIVE COMPOUNDS (Material No:
08-074) around the seat tracks (10), where you will apply corrosion preventive compounds.

(b)

Apply STORAGE PRESERVATION (Material No: 15-004) in the seat tracks (10).

(c)

Apply STORAGE PRESERVATION (Material No: 15-008) in the seat tracks (10).

(d)

Apply COMMON GREASES (Material No: 04-022) in the seat tracks (10).

25-28-42 PB401

Page 9
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

(3)

(4)

(5)

(e)

Cut the SECTION DAN262CC (9) to the necessary length and push it into the grease. Do this
only in trolley compartments without own floor panels and in areas where persons walk. Do not do
this if the seat track is less than 50 mm (1.9685 in.) and not in areas where furnishings will be
installed.

(f)

Remove the unwanted grease with a SCRAPER - NON METALLIC. Do this on the top of the seat
tracks (10) to get a flush surface.

(g)

Make sure that the complete seat track (10) is filled with COMMON GREASES (Material No:
04-022) where you will install the adhesive foil (4).

(h)

Remove the masking paper and masking tape from the floor panels.

Prepare the floor panels (6):


(a)

Make sure that the component is free from dust and particles. If necessary, use a VACUUM
CLEANER.

(b)

Clean the component interface and/or the adjacent area.


Use CLEANING AGENTS (Material No: 11-026) .

(c)

Do an inspection of the component interface and/or the adjacent area.

Install the adhesive tape (width 102.0 mm (4.0158 in.)) (3) on the floor panels (6):
(a)

Unwind 100 mm (3.9370 in.) of BONDING AND ADHESIVE COMPOUNDS (Material No:
08-084) (3) from the roll and remove the protective paper.

(b)

Align the adhesive tape (3) to the floor panel (6) and install it with a LINT-FREE COTTON
CLOTH (Material No: 19-003) and a light pressure of your hand.

(c)

Make sure that the surface of the adhesive tape (3) is smooth on the floor panels (6), use a
ROLLER - RUBBER.

(d)

Do the steps (4) (a) thru (c) until you fully installed the adhesive tape (3).

Install the self-adhesive foil (4) on the floor panels (6):


NOTE :

We recommend that two persons do this procedure.

(a)

Unwind 100 mm (3.9370 in.) of (IPC-CSN 25-28-09-20) ADHESIVE FOIL (4) (4) from the roll
and remove the protective paper.

(b)

Remove the protective paper from the adhesive tape (3) on the floor panels (6).

(c)

Install the adhesive foil (4) with a LINT-FREE COTTON CLOTH (Material No: 19-003) and with
a light pressure of your hand.

(d)

Make sure that the surface of the adhesive foil (4) is smooth on the floor panels (6). Work from
the middle of the adhesive foil (4) to the sides.

(e)

With a ROLLER - RUBBER, press the adhesive foil (4) on the floor panels (6).

(f)

Move the rubber roller forward and rearward and around the edges for a better bond.

(g)

For the installation of one more piece of adhesive foil (4), do the steps (5)(a) thru (f) again.

(h)

Make sure that the adhesive foil (4) has an overlap of 50 mm (1.9685 in.) with the adhesive foil
(4) which you already installed.

Subtask 25-28-42-420-055-A
F.

AES

Installation of the NTF Assy on the Floor Panel


(Ref. Fig. 25-28-42-991-00100-A - Non-Textile Floor-Covering (NTF) - WULFMEYER Processed)
(Ref. Fig. 25-28-42-991-00600-A - Nontextile Floor Covering - NTF and GFRP Installation)

25-28-42 PB401

Page 10
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY
WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
(1)

Make sure that there are no dust or other particles on the component. If necessary, use a VACUUM
CLEANER.

(2)

Install the NTF assy:


(a)

Clean the component interface and/or the adjacent area.


Use CLEANING AGENTS (Material No: 11-026) .

(b)

Do an inspection of the component interface and/or the adjacent area.


NOTE :

(c)

Carefully put the NTF assy (1) in position and align it with the floor panels (6).

(d)

Make sure that there is a space of 5.0 +2.0 mm or -2.0 mm (0.1969 +0.0787 in. or -0.0787 in.)
between the NTF assy (1) and the equipment (toilet, galley etc.).

(e)

Make sure that there is a space of 3.0 +1.0 mm or -0.5 mm (0.1181 +0.0394 in. or -0.0197 in.)
between the NTF assies (1).

(f)

Remove 100 mm (3.9370 in.) of the protective paper from the NTF assy (1).
NOTE :

(3)

Install the NTF assy (1) on the adhesive foil (4) with a LINT-FREE COTTON CLOTH (Material
No: 19-003) and a light pressure of your hand. Make sure that the NTF assy (1) is in the correct
position.

(h)

Install the NTF assy (1) with a ROLLER - RUBBER. Start the work from the middle of the NTF
assy (1). Then move the ROLLER to the sides, rearward and forward and around the edges for a
better bond.

(i)

Do the steps (2) (c) thru (f) again and install all the NTF assies (1) on the floor panel (6).

(j)

If the floor path marking-light is removed, put it in position (Ref. TASK 33-51-12-400-001-A).

(k)

If necessary, make the cut outs for the furnishing location points.

Apply primer:

(a)

The following procedure is only applicable for PU or PVC NTF-covering. It is not permitted to
use it for silicone NTF.

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-057) into the space between
the NTF assies (1) and/or the space between the NTF assies (1) and the equipment (toilet,
galley, etc.).

Apply sealant (15):


(a)

AES

We recommend that you do this on a corner of the NTF assy (1).

(g)

NOTE :

(4)

We recommend that two persons do this procedure.

Refer to the color code table on sheet 2.

25-28-42 PB401

Page 11
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(b)

Apply a bead of SEALANTS (Material No: 09-054) around the NTF assy (1), into the space
between the NTF assies (1) and into the space between the NTF assies (1) and the equipment. If
necessary, seal the space around the floor path marking-light (Ref. TASK 33-51-12-400-001-A).
NOTE :

(5)

(6)

The curing time for the sealant, for 2 mm (0.0787 in.) to 3 mm (0.1181 in.) thickness, is
24 hours.

Install the cover strip (12):


(a)

Apply SPECIAL MATERIALS (Material No: 05-002) to the screws (11).

(b)

Install the cover strip (12) with the screws (11).

Install the threshold (14):


(a)

Apply SPECIAL MATERIALS (Material No: 05-002) to the screws (13).

(b)

Install the threshold (14) with the screws (13).

(c)

Apply a bead of SEALANTS (Material No: 09-054) (15) around the threshold (14) and into the
space between the NTF assy (1) and the equipment.
NOTE :

The curing time for the sealant, for 2 mm (0.0787 in.) to 3 mm (0.1181 in.) thickness, is
24 hours.

** On A/C 005-099
Subtask 25-28-42-160-052-C
E.

Preparation of the Seat Tracks and the Floor Panels for the Installation of the NTF Covering
(Ref. Fig. 25-28-42-991-00100-E - Non-Textile Floor-Covering (NTF) - WULFMEYER Processed)
(Ref. Fig. 25-28-42-991-00600-E - Nontextile Floor Covering - NTF and GFRP Installation)
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY
WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
(1)

Prepare the seat tracks (10):


(a)

Clean the component interface and/or the adjacent area.


Use CLEANING AGENTS (Material No: 11-026) . If necessary, use a VACUUM CLEANER.

(b)

Do an inspection of the component interface and/or the adjacent area.

(c)

Apply SEALANTS (Material No: 09-028B) in the seat tracks (10), in the areas where you will
apply the sealant (7).

(d)

Seal the seat tracks (10):


1

Cut the SYNTHETIC FIBRE CORD (NYLON) 2.5MM DIA. (Material No: 19-002) (8) to
the necessary length.
NOTE :

AES

The cord must be 50 mm (1.9685 in.) longer than the area that you will seal.

Make a loop at one end of each of the cords (8).

25-28-42 PB401

Page 12
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
3

Put the cords (8) in the seat tracks (10).


NOTE :

(2)

(3)

(4)

Apply SEALANTS (Material No: 09-016) (7) in the seat tracks (10), only in the areas where
you applied the adhesive promoter.

Push the loops into the sealant (7).

Apply corrosion preventive compounds in the seat tracks (10):


(a)

Apply PAPER - MASKING and BONDING AND ADHESIVE COMPOUNDS (Material No:
08-074) around the seat tracks (10), where you will apply corrosion preventive compounds.

(b)

Apply STORAGE PRESERVATION (Material No: 15-004) in the seat tracks (10).

(c)

Apply STORAGE PRESERVATION (Material No: 15-008) in the seat tracks (10).

(d)

Apply COMMON GREASES (Material No: 04-022) in the seat tracks (10).

(e)

Cut the SECTION DAN262CC (9) to the necessary length and push it into the grease (11). Do
this only in trolley compartments without own floor panels and in areas where persons walk. Do
not do this if the seat track is less than 50 mm (1.9685 in.) and not in areas where furnishings will
be installed.

(f)

Remove the unwanted grease (11) with a SCRAPER - NON METALLIC. Do this on the top of
the seat tracks (10) to get a flush surface.

(g)

Make sure that the complete seat track (10) is filled with COMMON GREASES (Material No:
04-022) (11) where you will install the adhesive foil (4).

(h)

Remove the masking paper and masking tape from the floor panels.

Prepare the floor panels (6):


(a)

Make sure that the component is free from dust and particles. If necessary, use a VACUUM
CLEANER .

(b)

Clean the component interface and/or the adjacent area.


Use CLEANING AGENTS (Material No: 11-026) .

(c)

Do an inspection of the component interface and/or the adjacent area.

Install the self-adhesive foil (4) on the floor panels (6):


NOTE :

AES

This step is to make the next removal procedure easier.

We recommend that two persons do this procedure.

(a)

Unwind 100 mm (3.9370 in.) of BONDING AND ADHESIVE COMPOUNDS (Material No:
08-104) (4) from the roll and remove the protective paper.

(b)

Install the adhesive foil (4) with a LINT-FREE COTTON CLOTH (Material No: 19-003) and with
a light pressure of your hand.

(c)

Make sure that the surface of the adhesive foil (4) is smooth on the floor panels (6). Work from
the middle of the adhesive foil (4) to the sides.

(d)

With a ROLLER - RUBBER, press the adhesive foil (4) on the floor panels (6).

(e)

Move the ROLLER - RUBBER forward and rearward and around the edges for a better bond.

(f)

For the installation of one more piece of adhesive foil (4), do the steps (5)(a) thru (e) again.

(g)

Make sure that the adhesive foil (4) has an overlap of 50 mm (1.9685 in.) with the adhesive foil
(4) which you have already installed.

25-28-42 PB401

Page 13
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-28-42-420-055-E
F.

Installation of the NTF Assy to the Floor Panel


(Ref. Fig. 25-28-42-991-00100-E - Non-Textile Floor-Covering (NTF) - WULFMEYER Processed)
(Ref. Fig. 25-28-42-991-00600-E - Nontextile Floor Covering - NTF and GFRP Installation)
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY
WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
(1)

Make sure that the component is free from dust and particles. If necessary use a VACUUM CLEANER.

(2)

Installation of the NTF Assy:


(a)

Clean the component interface and/or the adjacent area.


Use CLEANING AGENTS (Material No: 11-026) .

(b)

Do an inspection of the component interface and/or the adjacent area.


NOTE :

(c)

(d)

Carefully put the NTF assy (1) in position and align it with the floor panels (6).
NOTE :

Make sure that you leave a gap of 5.0 +2.0 mm or -2.0 mm (0.1969 +0.0787 in. or
-0.0787 in.) between the NTF assy (1) and the interior equipment (toilet, galley etc.).

NOTE :

Make sure that you leave a gap of 3.0 +1.0 mm or -0.5 mm (0.1181 +0.0394 in. or
-0.0197 in.) between the NTF-covering sheets.

Remove 100 mm (4 in.) of the protective paper from the NTF assy (1).
NOTE :

(3)

We recommend that you do this on a corner of the NTF assy (1).

(e)

Install the NTF-covering to the adhesive-foil (4) with a soft cotton cloth LINT-FREE COTTON
CLOTH (Material No: 19-003) and a light pressure of you hand. Make sure that the NTFcovering is in the correct position.

(f)

Install the NTF assy (1) with a ROLLER - RUBBER. Work from the middle of the NTF assy (1)
to the sides, backwards and forwards and around the edges for a better bond.

(g)

Do the steps (3) (c) thru (f) until you have installed all of the NTF assy (1) to the floor panel
(6).

(h)

If the floor path marking was removed, put it in position (Ref. AMM 33-51-12-400-001) .

(i)

Make the cut outs for the furnishing location points if necessary.

Apply primer:
NOTE :
(a)

AES

It is recommended that two persons do this procedure

The following procedure is only applicable for PU or PVC NTF-Covering. No It is not permitted
to use it for silicone NTF.

Apply primer BONDING AND ADHESIVE COMPOUNDS (Material No: 08-057) into the space
between the NTF-covering sheets and/or NTF-covering and interior equipment (toilet, galley,
etc.).

25-28-42 PB401

Page 14
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(4)

Apply Sealant (15):


NOTE :
(a)

(5)

(6)

5.

Refer to the color code table on sheet 2.

Apply a bead of sealant SEALANTS (Material No: 09-036) around the NTF assy (1), to the gap
between the NTF panels and the gap between NTF and interior equipment. If necessary seal the
gap around the floor path marking (Ref. AMM 33-51-12-400-001) .

Installation of the Cover Strip (12):


(a)

Apply SPECIAL MATERIALS (Material No: 05-002) to the screws (11).

(b)

Install the cover strip (12) with the screws (11).

Installation of the threshold (14):


(a)

Apply SPECIAL MATERIALS (Material No: 05-002) to the screws (13).

(b)

Install the threshold (14) with the screws (13).

(c)

Apply a bead of sealant SEALANTS (Material No: 09-036) (15) around the threshold (14) and on
the gap between the NTF assy and the interior equipment.

Close-up
** On A/C ALL
Subtask 25-28-42-410-050-A
A.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Connect the electrical connectors of the floor path marking


** On A/C 003-004
(Ref. TASK 33-51-12-400-001-A)

** On A/C ALL
Subtask 25-28-42-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A)

25-28-42 PB401

Page 15
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

WULFMEYER
PART NUMBER

TOP LAYER
SUPPLIER

SUPPLIERS PART NUMBER


OLD PN
NEW PN

473641200WTxx
473649721WTxx
473649800WTxx
473652900WTxx
473675600WTxx
473675615WTxx
473675620WTxx
473841700WTxx
473877100WTxx
473C67980WTxx
477649000WTxx
477649200WTxx
477675600WTxx
477678300WTxx
477678900WTxx
477679800WTxx
477679900WTxx
497B64840WTxx
497B64900WTxx
497B67560WTxx
497B67830WTxx
497B67890WTxx
497B67980WTxx
497G67700WTxx
497H67700WTxx
497F84170WTxx
490678900WTxx
490A64900WTxx
493C64900WTxx
495M81860WTxx
495M83970WTxx

BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR
BATIFLEX / GERFLOR

WULFMEYER
PART NUMBER

TOP LAYER
SUPPLIER

SUPPLIERS PART NUMBER

NTF TYPE

47S010319WSxx
4700S4206WSxx
4700S7965WSxx
4700S8080WSxx
4700S5614WSxx
4700S6972WSxx
4700S2688WSxx
4700S3104WSxx
4700S3364WSxx
4700S4196WSxx
4700S5580WSxx
4700S5848WSxx
4700S5864WSxx
47S099212WSxx

SCHNELLER
SCHNELLER
SCHNELLER
SCHNELLER
SCHNELLER
SCHNELLER
SCHNELLER
SCHNELLER
SCHNELLER
SCHNELLER
SCHNELLER
SCHNELLER
SCHNELLER
SCHNELLER

93R/S010319
90R/S4206
92R/S7965
30R/S8080
92R/S5614
93R/S6972
S2688
S3104
90R/S3364
90R/S4196
30R/S5580
S5848
S5864
90R/S0099201200

AERMAT 9500B
AERMAT 9500B
AERMAT 9500B
AERMAT 9500B
AERMAT 9500BP
AERMAT 9500BP
PANFLOR
AERMAT 9000
AERMAT 9000
AERMAT 9000
AERMAT 9000
AERMAT 9000
AERMAT 9000
AERMAT 9000

473641200
473649721
473649800
473652900
473675600
473675620
473841700
473877100
473C67980
47764900
477649200
477675600
477678300
477678900
477679800
477679900
497B6484
497B6490
497B6756
497B6783
497B6789
497B6798
497G6770
497H6770
497F84170

473C6412
473C6497
473C6529
473E6756
473C6756
473F8417
473F87710
473C6798
477B6490
477B6492
477B6756
477B6783
477B6789
477B6798
477B6799

490A6490
493C6490
495M81860
495M83970

NTF TYPE
OLD PN NEW PN
AVR160
AVR160
AVR160
AVR160
AVR160
AVR160
AVR160
AVR160
AVR160
AVR160
AVR280
AVR280
AVR280
AVR280
AVR280
AVR280
AVR280
AVR282
AVR282
AVR282
AVR282
AVR282
AVR282
AVR282
AVR282
AVR282
AVR300
AVR300
AVR302

REMARK

QUALIFIED AS PER
WQ10486

AVR282
AVR282
AVR282
AVR282
AVR282
AVR282
AVR282
QUALIFIED AS PER
WQ10487

AVR302

QUALIFIED AS PER
WQ10488

REMARK

QUALIFIED AS PER
WQ10491

N_MM_252842_4_SJLA_01_00

AES

FIGURE 25-28-42-991-02300-A SHEET 1


Alternative and approved NTF

25-28-42 PB401

Page 16
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

WULFMEYER
PART NUMBER

TOP LAYER
SUPPLIER

SUPPLIERS PART NUMBER


OLD PN
NEW PN

470401343WBxx

BENECKEKALIKO

470401222WBxx
470401330WBxx
470401337WBxx
470401365WBxx

BENECKEKALIKO
BENECKEKALIKO
BENECKEKALIKO
BENECKEKALIKO

WULFMEYER
PART NUMBER

TOP LAYER
SUPPLIER

470LC2183WLxx
470LC2187WLxx
470LC2191WLxx
470LC2193WLxx

LONSEAL
LONSEAL
LONSEAL
LONSEAL

SUPPLIERS PART NUMBER


OLD PN
NEW PN
AFVxxxxDA8xx
AFVxxxxDS10xx
AFVxxxxDA19xx
AFVxxxxRxx

AFRxxxxDA8xx
AFRxxxxDS10xx
AFRxxxxDA19xx
AFRxxxxRxx

FFU/401343/V3
FFULLxxxx
BCV/401222
VNPLL/401330
FFL/401337
FFL/401365

NTF TYPE

REMARK

FLIGHT FLOOR PLUS QUALIFIED AS PER


WQ10490
FF CLASSIC
FF+
QUALIFIED AS PER
WQ10487
FF CLASSIC
FF+

SUPPLIERS PART NUMBER


OLD PN
NEW PN

NTF TYPE

REMARK

LONCOIN 2183
LONCOIN 2187
LONCOIN 2191
LONCOIN 2193

LONCOIN II
LONCOIN II
LONCOIN II
LONCOIN II

QUALIFIED AS PER
WQ10492

SUPPLIER

NTF TYPE

REMARK

METZELER
METZELER
METZELER
METZELER

AIRFLOOR 74, DA8


AIRFLORR 74, DS10
AIRFLOOR 74, DA19
AIRFLOOR 74, R

QUALIFIED AS PER CMOOO48

N_MM_252842_4_SJLA_02_00

AES

FIGURE 25-28-42-991-02300-A SHEET 2


Alternative and approved NTF

25-28-42 PB401

Page 17
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-28-42-000-005-A
Removal of NTF (Welding Procedure)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
1
SCRAPER - NON METALLIC

Consumable Materials

REFERENCE
Material No: 11-026
C.

DESIGNATION

DESIGNATION
CLEANING AGENTS
SOLVENT GENERAL PURPOSE

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

** On A/C 003-004
33-51-12-000-001-A

Removal of the Marking Light of the Floor-Proximity Emergency-Escape Path


(LSI)

(Ref. Fig. 25-28-42-991-01100-A - Non-Textile Floor Covering (NTF) - WULFMEYER Processed)


(Ref. Fig. 25-28-42-991-01200-A - Non-Textile Floor Covering (NTF) - Conventional Processed)
3.

Job Set-up
** On A/C ALL
Subtask 25-28-42-861-054-A
A.

Aircraft Maintenance Configuration


(1)

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A)

Subtask 25-28-42-010-054-A
B.

Get Access
(1)

Disconnect the electrical connector of the floor path marking if necessary


** On A/C 003-004
(Ref. TASK 33-51-12-000-001-A).

4.

Procedure
** On A/C ALL
Subtask 25-28-42-020-052-A
A.

AES

Removal of the NTF Assy


(Ref. Fig. 25-28-42-991-01100-A - Non-Textile Floor Covering (NTF) - WULFMEYER Processed)
(Ref. Fig. 25-28-42-991-01200-A - Non-Textile Floor Covering (NTF) - Conventional Processed)

25-28-42 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
(1)

Remove the screws (11) and the joining strip (12).

(2)

Remove the sealant around the door sill with a SCRAPER - NON METALLIC.

(3)

Remove the screws (13) and the threshold (14).

(4)

Removal of the sealant:

CAUTION :

REMOVE THE FLOOR COVERING CAREFULLY TO PREVENT DAMAGE TO THE CABIN


FLOOR PANELS.

(5)

Remove the sealant (15) around the NTF with a non-metallic scraper.

(6)

Remove the NTF assy (1), the film (2) and the moisture barrier foil (4) from the floor panel (6). Use a
SCRAPER - NON METALLIC to help the removal procedure.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
CAUTION :

(a)

AES

DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF


CARBONFIBER REINFORCED PLASTIC.

Clean the component interface and/or the adjacent area with CLEANING AGENTS (Material No:
11-026) .

25-28-42 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE OF
NON TEXTILE FLOOR COVERING (NTF)
IN THE UTILITY ARAE
2

Z200

E
E

EXAMPLE

1 NTF

1 NTF

2
4

FR11
15
MAT.No.
09054

C
EXAMPLE OF
DOORSILL INSTALLATION

MAT. No.
05002
WALL

5
14

5
MAT.No. 09054
SEALANT
15

13

B
EXAMPLE
NTF / CARPET
JOINT OF
INSTALLATION
12
11
GAP 5.0mm + 2.0mm
(0.2in. + 0.08in.)

1
NOTE:

AES

DIRECTION OF JOINTS OF THE NTF

AREA OF NTF

NTF IN FWD UTILITY AREA SHOWN


NTF IN ALL OTHER UTILITY AREAS SIMILAR

THERE IS NO NTF UNDER TOILET UNITS

REF COLOR CODE TABLE

FIGURE 25-28-42-991-01100-A SHEET 1


Non-Textile Floor Covering (NTF) - WULFMEYER
Processed

5
MAT.No. 09054
SEALANT
15

MAT.No.
09054
1

NON TEXTILE
FLOOR COVERING

TEXTILE
FLOOR COVERING
( REF 252841 )
N_MM_252842_4_DAAA_01_00

25-28-42 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

D
EXAMPLE
OF THE NON TEXTILE
FLOOR COVERING

+
GAP 1.5mm 1.00mm
+
(0.06in 0.04in.)

3
"WULFMEYER"
PROCESSED
NTF ASSY

1 NTF ASSY
(GFRP ATTACHED)

2 ADHESIVE FILM
500.00mm
(19.69in.)
MAT. NO. 08082
4 MOISTURE BARRIER FOIL
(MYLAR)
MAT. NO. 08104

OVERLAP 50.00mm
(01.97in.)

6 FLOOR PANEL

E
SECTION

FF

9
MAT.NO
09016
7

EXAMPLE
30 o

MAT.NO
04022
11

EXAMPLE
END OF SEAT TRACK

WELD SEAM
3 NTF ASSY
4

10

MOISTURE BARRIER FOIL

6 FLOOR PANEL
MAT.NO
19002
8
N_MM_252842_4_DAAA_02_00

AES

FIGURE 25-28-42-991-01100-A SHEET 2


Non-Textile Floor Covering (NTF) - WULFMEYER
Processed

25-28-42 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

COLOR CODE TABLE


NTF

SEALANT MAT. No 09054

CODE No

COLOR

COLOR CODE

8.3 FSW 7097

DARKBROWN

FLOORSIL 283

8.8 FSW 7057

PACIFIC BLUE

FLOORSIL 288

8.14 FSW 7082

GREY

FLOORSIL 2814

8.15 FSW 7088

DARK GREY

FLOORSIL 2815

8.16 FSW 7053

BLUE GREY

FLOORSIL 2816

8.17 FSW 7016

AMAZONAS

FLOORSIL 2817

8.18 FSW 7065

QUARZ GREY

FLOORSIL 2818

8.20

GREY MED

FLOORSIL 2820

8.21 FSW 7049

MARINO

FLOORSIL 2821

8.24

BLACK BLUE

FLOORSIL 2824

N_MM_252842_4_DAAA_03_00

AES

FIGURE 25-28-42-991-01100-A SHEET 3


Non-Textile Floor Covering (NTF) - WULFMEYER
Processed

25-28-42 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE OF
NON TEXTILE FLOOR COVERING (NTF)
IN THE UTILITY ARAE
2

Z200

E
E

EXAMPLE

1 NTF

1 NTF

2
4

FR11
15
MAT.No.
09054

C
EXAMPLE OF
DOORSILL INSTALLATION

MAT. No.
05002
WALL

5
14

5
MAT.No. 09054
SEALANT
15

13

B
EXAMPLE
NTF / CARPET
JOINT OF
INSTALLATION
12
11
GAP 5.0mm + 2.0mm
(0.2in. + 0.08in.)

1
NOTE:

AES

DIRECTION OF JOINTS OF THE NTF

AREA OF NTF

NTF IN FWD UTILITY AREA SHOWN


NTF IN ALL OTHER UTILITY AREAS SIMILAR

THERE IS NO NTF UNDER TOILET UNITS

REF COLOR CODE TABLE

FIGURE 25-28-42-991-01200-A SHEET 1


Non-Textile Floor Covering (NTF) - Conventional
Processed

5
MAT.No. 09054
SEALANT
15

MAT.No.
09054
1

NON TEXTILE
FLOOR COVERING

TEXTILE
FLOOR COVERING
( REF 252841 )
N_MM_252842_4_DABA_01_00

25-28-42 PB401

Page 6
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

D
EXAMPLE
OF THE NON TEXTILE
FLOOR COVERING

+
GAP 1.5mm 1.00mm
+
(0.06in 0.04in.)
1 NTF

F
F

2 ADHESIVE FILM
500.00mm

3
CONVENTIONAL
NTF ASSY

(19.69in.)
MAT. NO. 08082
5 GFRP
2 ADHESIVE FILM
500.00mm
(19.69in.)
MAT. NO. 08082
4 MOISTURE BARRIER FOIL
(MYLAR)
MAT. NO. 08104

OVERLAP 50.00mm
(01.97in.)

6 FLOOR PANEL

E
SECTION

FF

9
MAT.NO
09016
7

EXAMPLE
30 o

MAT.NO
04022
11

EXAMPLE
END OF SEAT TRACK

WELD SEAM
3 NTF ASSY
4

10

MOISTURE BARRIER FOIL

6 FLOOR PANEL
MAT.NO
19002
8
N_MM_252842_4_DABA_02_00

AES

FIGURE 25-28-42-991-01200-A SHEET 2


Non-Textile Floor Covering (NTF) - Conventional
Processed

25-28-42 PB401

Page 7
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

COLOR CODE TABLE


NTF

SEALANT MAT. No 09054

CODE No

COLOR

COLOR CODE

8.3 FSW 7097

DARKBROWN

FLOORSIL 283

8.8 FSW 7057

PACIFIC BLUE

FLOORSIL 288

8.14 FSW 7082

GREY

FLOORSIL 2814

8.15 FSW 7088

DARK GREY

FLOORSIL 2815

8.16 FSW 7053

BLUE GREY

FLOORSIL 2816

8.17 FSW 7016

AMAZONAS

FLOORSIL 2817

8.18 FSW 7065

QUARZ GREY

FLOORSIL 2818

8.20

GREY MED

FLOORSIL 2820

8.21 FSW 7049

MARINO

FLOORSIL 2821

8.24

BLACK BLUE

FLOORSIL 2824

N_MM_252842_4_DABA_03_00

AES

FIGURE 25-28-42-991-01200-A SHEET 3


Non-Textile Floor Covering (NTF) - Conventional
Processed

25-28-42 PB401

Page 8
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-28-42-400-004-A
Installation of NTF (Welding Procedure)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
1
BRUSH - BRISTLED, SMALL

No specific

HOT AIR BLOWER MAX OPERATING 370 DEG C (700 DEG F)

No specific
No specific
No specific

1
3
1

PAPER - MASKING
ROLLER - RUBBER
ROLLER - RUBBER, FOAM

No specific
No specific
No specific

2
1
1

SCRAPER - NON METALLIC


SCRAPER - TRIANGLE SHAPE
SPATULA - NON METALLIC

No specific

VACUUM CLEANER

B.

Consumable Materials

REFERENCE
Material No: 04-022
Material No: 05-002
Material No: 05-128
Material No: 08-006B
Material No: 08-057
Material No: 08-074
Material No: 08-082
Material No: 08-104
Material No: 09-016
Material No: 09-028B
Material No: 09-054
Material No: 11-026

AES

DESIGNATION

DESIGNATION
COMMON GREASES
SYNTH. HYDROCARBON GREASE HIGH PRESSURE
SPECIAL MATERIALS
PUTTY, ZINC CHROMATE GENERAL PURPOSE
SPECIAL MATERIALS
PVC
BONDING AND ADHESIVE COMPOUNDS
SOLVENT BASED NITRILE RUBBER ADHESIVE
BONDING AND ADHESIVE COMPOUNDS
PRIMER
BONDING AND ADHESIVE COMPOUNDS
MASKING TAPE
BONDING AND ADHESIVE COMPOUNDS
ACRYLIC PRESSURE SENSITIVE TAPE
BONDING AND ADHESIVE COMPOUNDS
MOISTURE BARRIER FOIL, SELF ADHESIVE
SEALANTS
CORROSION INHIBITING FILLET CONSISTENCY
SEALANTS
POLYSULFIDE SEALANT ADHESION PROMOTER
SEALANTS
SILICONE SEALANT (1 PART) FOR NTF
CLEANING AGENTS
SOLVENT GENERAL PURPOSE

25-28-42 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
Material No: 15-004

Material No: 19-002

DESIGNATION
STORAGE PRESERVATION
CORROSION PREVENTIVE COMPOUND
STORAGE PRESERVATION
CORROSION PREVENTIVE COMPOUND, TEMPORARY
SYNTHETIC FIBRE CORD (NYLON) 2.5MM DIA.

Material No: 19-003

LINT-FREE COTTON CLOTH

Material No: 15-008

C.

Referenced Information

REFERENCE
24-41-00-861-002-A

DESIGNATION
Energize the Aircraft Electrical Circuits from the External Power

24-41-00-861-002-A-01

Energize the Aircraft Electrical Circuits from the APU

24-41-00-861-002-A-02

Energize the Aircraft Electrical Circuits from Engine 1(2)

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

** On A/C 003-004
33-51-12-000-001-A

Removal of the Marking Light of the Floor-Proximity Emergency-Escape Path


(LSI)

33-51-12-400-001-A

Installation of the Marking Light of the Floor-Proximity Emergency-Escape Path


(LSI)

(Ref. Fig. 25-28-42-991-01100-A - Non-Textile Floor Covering (NTF) - WULFMEYER Processed)


(Ref. Fig. 25-28-42-991-01200-A - Non-Textile Floor Covering (NTF) - Conventional Processed)
(Ref. Fig. 25-28-42-991-01300-A - Non-Textile Floor-Covering (NTF) - Welding Procedure)
3.

Job Set-up
** On A/C ALL
Subtask 25-28-42-860-053-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized (Ref. TASK 24-41-00-861-002-A) or (Ref.
TASK 24-41-00-861-002-A-01) or (Ref. TASK 24-41-00-861-002-A-02)

(2)

Make sure that the NTF area is free from equipment and furnishings.

(3)

Make sure that the electrical connectors of the floor path markings are disconnected
** On A/C 003-004
(Ref. TASK 33-51-12-000-001-A)

4.

Procedure
** On A/C ALL
Subtask 25-28-42-160-057-A
A.

Preparation for Installation


(Ref. Fig. 25-28-42-991-01100-A - Non-Textile Floor Covering (NTF) - WULFMEYER Processed)
(Ref. Fig. 25-28-42-991-01200-A - Non-Textile Floor Covering (NTF) - Conventional Processed)
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.

AES

25-28-42 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
(1)

Clean the seat tracks and the NTF-Covering installation area:


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
CAUTION :

DO NOT CAUSE DAMAGE TO THE SURFACES. THE COMPONENTS ARE MADE OF


CARBONFIBER REINFORCED PLASTIC.

(a)

Clean the seat tracks (10), the component interface and the adjacent area with a CLEANING
AGENTS (Material No: 11-026) , a soft cotton cloth LINT-FREE COTTON CLOTH (Material
No: 19-003) and a SCRAPER - NON METALLIC.

(b)

Make sure that the work area is free from dust and other particles. If necessary use a VACUUM
CLEANER.

(2)

Do a visual inspection of the component interface and/or the adjacent area.

(3)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(4)

Make sure that the lighting in the work area is bright.

(5)

Make sure that the ambient temperature in the work area is between 18 deg.C (64.40 deg.F) and 30
deg.C (86.00 deg.F).

(6)

Make sure that the ambient humidity in the work area is not more than 75 %.
NOTE :

You must monitor the ambient temperature and the ambient humidity of the work area with
suitable instruments.

Subtask 25-28-42-560-055-A
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN YOU
USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15 MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
B.

AES

Installation of the Self-Adhesive Film to the new NTF-Covering Assy (WULFMEYER processed) attached
with GFRP (Glass-Fiber-Reinforced-Plastic)
(Ref. Fig. 25-28-42-991-01100-A - Non-Textile Floor Covering (NTF) - WULFMEYER Processed)

25-28-42 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
NOTE :

Follow this procedure only when the NTF is attached to the GFRP.

NOTE :

It is recommended that two persons do this procedure.

(1)

Make sure that the parts retained from the removed component are clean and in the correct condition.

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE


MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(2)

Installation of the self-adhesive Film BONDING AND ADHESIVE COMPOUNDS (Material No: 08-082)
(2) to the new NTF (1) (GFRP attached):
(a)

Clean the component interface and/or the adjacent area.


Use CLEANING AGENTS (Material No: 11-026) .

(b)

Do a visual inspection of the component interface and/or the adjacent area.

(c)

Unwind 100 mm (3.9370 in.) of the new self-adhesive film (2) from the roll and remove the
protective paper.

(d)

Align the self-adhesive film (2) with the NTF (1) and install it with a soft cotton cloth LINTFREE COTTON CLOTH (Material No: 19-003) and light pressure of your hand. Work from the
middle of the of the self-adhesive film (2) towards the sides.

(e)

With a ROLLER - RUBBER press down the self-adhesive film (2) onto the NTF (1).
NOTE :

(f)

Move the rubber roller backwards and forwards and around the edges for a better bond.

Do the steps (2)(c) thru (e) until you have installed all of the NTF (1) with the self-adhesive film
(2).

Subtask 25-28-42-560-056-A
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN YOU
USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15 MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
C.

Installation of the Self-Adhesive Film to the Conventional NTF and the GFRP (Glass-Fiber-ReinforcedPlastic).
(Ref. Fig. 25-28-42-991-01200-A - Non-Textile Floor Covering (NTF) - Conventional Processed)
NOTE :

Follow this procedure only, when the NTF (1) is not attached to the GFRP (5). (Conventional NTF
floor covering)

NOTE :

It is recommended that two persons do this procedure.

(1)

AES

Make sure that the parts retained from the removed component are clean and in the correct condition.

25-28-42 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(2)

Installation of the self-adhesive Film BONDING AND ADHESIVE COMPOUNDS (Material No: 08-082)
(2) to the new NTF (1):
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(a)

Clean the component interface and/or the adjacent area.


Use CLEANING AGENTS (Material No: 11-026) .

(b)

Do a visual inspection of the component interface and/or the adjacent area.

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE


MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES AND GOGGLES.
(c)

Apply the primer BONDING AND ADHESIVE COMPOUNDS (Material No: 08-006B) to the
NTF with a ROLLER - RUBBER, FOAM.

(d)

Unwind 100 mm (3.9370 in.) of the new self-adhesive film (2) from the roll and remove the
protective paper.

(e)

Align the self-adhesive film (2) to the NTF (1) and install it with a soft cotton cloth LINT-FREE
COTTON CLOTH (Material No: 19-003) and a light pressure of your hand. Work from the
middle of the self-adhesive film (2) towards the sides.

(f)

With a ROLLER - RUBBER press down the self-adhesive film (2) onto the NTF (1).
NOTE :

(g)
(3)

Move the rubber roller backwards and forwards and around the edges for a better bond.

Do the steps (2)(d) thru (f) until you have installed all of the NTF (1) with the self-adhesive film
(2).

Installation of the NTF to the GFRP:


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(a)

Clean the component interface and/or the adjacent area. Use CLEANING AGENTS (Material No:
11-026) .

(b)

Do a visual inspection of the component interface and/or the adjacent area.

(c)

On the installation side of the NTF-covering (1) remove 100 mm (3.9370 in.) protective paper
from the self-adhesive film (2).

(d)

Align the NTF (1) with the GFRP (5) and install it with a ROLLER - RUBBER.
NOTE :

(e)
(4)

Move the rubber roller backwards and forwards and around the edges for a better bond.

Do the steps (3)(c) thru (d) until you have installed all of the NTF (1) to the GFRP (5).

Installation of the self-adhesive Film BONDING AND ADHESIVE COMPOUNDS (Material No: 08-082)
(2) to the GFRP (5):
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.

AES

25-28-42 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(a)

Clean the component interface and/or the adjacent area.


Use CLEANING AGENTS (Material No: 11-026) .

(b)

Do a visual inspection of the component interface and/or the adjacent area.

(c)

Unwind 100 mm (3.9370 in.) of the new self-adhesive film from the roll and remove the protective
paper.

(d)

Align the self-adhesive film (2) to the GFRP (5) and install it with a soft cotton cloth LINT-FREE
COTTON CLOTH (Material No: 19-003) and a light pressure of your hand. Work from the
middle of the self-adhesive film (2) towards the sides.

(e)

With a ROLLER - RUBBER press down the self-adhesive film (2) onto the GFRP (5).
NOTE :

(f)

Move the rubber roller backwards and forwards and around the edges for a better bond.

Do the steps (4)(c) thru (e) until you have installed all of the GFRP (5) with the adhesive film
(2).

Subtask 25-28-42-160-056-A
D.

Preparation of the Seat Tracks and the Floor Panels for the Installation of the NTF-Covering.
(Ref. Fig. 25-28-42-991-01100-A - Non-Textile Floor Covering (NTF) - WULFMEYER Processed)
(Ref. Fig. 25-28-42-991-01200-A - Non-Textile Floor Covering (NTF) - Conventional Processed)
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
(1)

Preparation of the Seat Tracks (10):


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(a)

Clean the component interface and/or the adjacent area.


Use CLEANING AGENTS (Material No: 11-026) . If necessary use a VACUUM CLEANER.

(b)

Do an inspection of the component interface and/or the adjacent area.

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE


MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(c)

Apply adhesive-promoter SEALANTS (Material No: 09-028B) to the seat track (10).
NOTE :

AES

Add to previous step, where the sealant (7) will be applied.

25-28-42 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(d)

Seal the seat tracks (10):


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
1

Cut the synthetic fibre-cord SYNTHETIC FIBRE CORD (NYLON) 2.5MM DIA. (Material
No: 19-002) (8) to the required length.
NOTE :

Make a loop at one end of each of the cords (8).

Put the cords (8) in the seat tracks (10).


NOTE :

(2)

The cord must be 50 mm (2 in.) longer than the area that you will seal.

This step is to make the next removal procedure easier.

Apply SEALANTS (Material No: 09-016) (7) in the seat tracks (10). Apply the sealant (7)
only in the area of the adhesive promoter in the seat tracks (10).

Push the loops into the sealant (7).

Apply corrosion preventive compounds into the seat tracks (10):


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(a)

Apply PAPER - MASKING and BONDING AND ADHESIVE COMPOUNDS (Material No:
08-074) around the seat tracks (10) where you will apply corrosion preventive compounds.

(b)

Apply the STORAGE PRESERVATION (Material No: 15-004) into the seat tracks (10).

(c)

Apply the STORAGE PRESERVATION (Material No: 15-008) into the seat tracks (10).

(d)

Apply the COMMON GREASES (Material No: 04-022) into the seat tracks (10).

(e)

Cut the section (9) to the required length and push it into the grease. Do this only in areas where
persons walk and not in areas where furnishings will be installed.

(f)

Remove the unwanted grease with a SCRAPER - NON METALLIC. Do this at the top of the seat
track (10) to get a flush surface.
NOTE :

(g)
(3)

Make sure that the complete seat track (10) is filled with COMMON GREASES (Material
No: 04-022) where the adhesive foil (4) will be installed above the seat track (10).

Remove the masking paper and masking tape from the floor panels.

Preparation of the Floor Panel (6):


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.

AES

(a)

Make sure that the component is free from dust and particles. If necessary use a VACUUM
CLEANER .

(b)

Clean the component interface and/or the adjacent area.


Use CLEANING AGENTS (Material No: 11-026) .

(c)

Do an inspection of the component interface and/or the adjacent area.

25-28-42 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(4)

Installation of the Moisture Barrier Foil (4) on the floor panel (6):
NOTE :
(a)

It is recommended that two persons do this procedure.

Unwind the moisture barrier foil BONDING AND ADHESIVE COMPOUNDS (Material No:
08-104) (MYLAR) (4) from the roll and cut the (MYLAR) (4) to the required length.
NOTE :

Make sure that the Moisture Barrier Foil (MYLAR) is in good condition and has no
damage (e.g. cracks, folds, holes,...)

(b)

Remove the protective paper and install the Moisture Barrier Foil (MYLAR) (4) on the floorpanels (6). Install it with a soft cotton cloth and with a light pressure of your hand. Work from
the middle and press towards the edges to prevent formation of wrinkles or air pockets.

(c)

With a rubber roller press the Moisture Barrier Foil (MYLAR) (4) onto the floor-panels (6).
NOTE :

(d)

Move the rubber roller forwards and backwards and around the edges for a better bond
and a smooth surface.

For the installation of one more piece of the Moisture Barrier Foil (MYLAR) (3) do the steps (a)
thru (c).
NOTE :

You must make sure that the Moisture Barrier Foil (MYLAR) (4) has an overlap of 50
mm (2.0 in.) on (MYLAR) foil (4) which you have already installed.

Subtask 25-28-42-420-057-A
E.

Installation of the NTF Assy to the Floor Panel (Welding Procedure)


(Ref. Fig. 25-28-42-991-01100-A - Non-Textile Floor Covering (NTF) - WULFMEYER Processed)
(Ref. Fig. 25-28-42-991-01200-A - Non-Textile Floor Covering (NTF) - Conventional Processed)
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
(1)

Make sure that the installation area is free from dust and particles. If necessary use a VACUUM
CLEANER.

(2)

Installation of the NTF Assy:


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(a)

AES

Clean the component interface and/or the adjacent area.


Use CLEANING AGENTS (Material No: 11-026) .

25-28-42 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(b)

Do an inspection of the component interface and/or the adjacent area.


NOTE :

(3)

It is recommended that two persons do this procedure.

(c)

Carefully put the NTF assy (10) in position.

(d)

Make the cut outs for the furnishing location points as necessary.
NOTE :

You must leave a gap of 5.0 +2.0 mm or -2.0 mm (0.1969 +0.0787 in. or -0.0787 in.)
between the NTF assy (10) and the interior equipment (toilet, galley etc.).

NOTE :

You must leave a gap of 1.5 +1.0 mm or -1.0 mm (0.0591 +0.0394 in. or -0.0394 in.)
between the NTF-covering sheets.

(e)

Remove the protective paper from the NTF assy (10) and install it to the Moisture Barrier Foil
(MYLAR) (4) / Floor Panels (6).

(f)

Install the NTF-covering on the Moisture Barrier Foil (MYLAR) (4) with a soft cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) and a light pressure of your hand. Work
from the middle of the NTF and press towards the edges to prevent wrinkles or air pockets.

(g)

Install the NTF assy (10) with a ROLLER - RUBBER. Work from the middle of the NTF assy
(10) to the sides, backwards and forwards and around the edges for a better bond.

(h)

Do the steps (3) (c) thru (g) until you have installed all of the NTF assy (10) to the floor panel
(6).

Preparation of Welding area:


(Ref. Fig. 25-28-42-991-01300-A - Non-Textile Floor-Covering (NTF) - Welding Procedure)
CAUTION :
(a)

DO NOT CAUSE DAMAGE TO THE MOISTURE BARRIER FOIL (MYLAR).

Chamfer the edges of the NTF-covering at the joints with a SCRAPER - TRIANGLE SHAPE.
Make a groove in the shape of a V with an angle of approximately 30[ on the NTF edges. A
stainless steel or aluminium flexible ruler will help to make a straight groove.
NOTE :

(b)

The depth of the groove must not be deeper than 2/3 of the floor covering thickness.

Remove loose particles out from the groove. Use VACUUM CLEANER if the necessary.

WARNING : WHEN YOU PUT THE HOT AIR BLOWER DOWN, MAKE SURE THAT YOU PUT IT ON A
HEAT-RESISTANT SURFACE. THE HOT PARTS OF THE BLOWER CAN CAUSE A FIRE.
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA. FUMES
FROM WELDING ARE POISONOUS.
WARNING : DO NOT TOUCH HOT PARTS. HOT PARTS CAN CAUSE BURNS. IF YOU GET A BURN,
HOLD IT IN COLD WATER FOR 10 MINUTES AND GET MEDICAL AID.
(4)

Welding procedure:
NOTE :

AES

You must obey the manufactures instructions when you use the hot air blower.

(a)

Set the working temperature of the HOT AIR BLOWER MAX OPERATING 370 DEG C (700
DEG F) between 160 deg.C (320.00 deg.F) and 200 deg.C (392.00 deg.F).

(b)

Cut the welding rod SPECIAL MATERIALS (Material No: 05-128) some centimeters / inches
longer than the necessary length.

25-28-42 PB401

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AIRCRAFT MAINTENANCE MANUAL
(c)

Welding procedure with speed welding nozzle (Step 2):


CAUTION :

(d)

Put the welding rod SPECIAL MATERIALS (Material No: 05-128) into the inlet of the
speed welding nozzle.

Move the speed welding nozzle with light pressure and constant speed along the groove.

Welding procedure with hand roller (Step 2A):


CAUTION :

(e)

MAKE SURE THAT:


THE TEMPERATURE OF THE HOT AIR BLOWER IS NOT TOO HIGH
THE BLOWER DOES NOT MOVE TOO SLOWLY ALONG THE WELD.
HIGH TEMPERATURES OR SLOW MOVEMENT OF THE HOT AIR BLOWER CAN
BURN THE MATERIAL.

MAKE SURE THAT:


THE TEMPERATURE OF THE HOT AIR BLOWER IS NOT TOO HIGH
THE BLOWER DOES NOT MOVE TOO SLOWLY ALONG THE WELD.
HIGH TEMPERATURES OR SLOW MOVEMENT OF THE HOT AIR BLOWER CAN
BURN THE MATERIAL.

Put the end of the welding rod SPECIAL MATERIALS (Material No: 05-128) into the
groove.

Point the hot air blower directly at the lifted part of the welding rod.

Push the welding rod into the groove with a hand roller. Use a light pressure.

At the same time, move the hot air blower and the hand roller along the groove at a
constant speed.

When the welding rod is sufficiently cool, remove the unwanted weld with a spatular trimming
knife. Make a smooth surface.

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE


MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(5)

Apply primer:
NOTE :

(6)

The following procedure is only applicable for PUR or PVC NTF-Covering. It is not permitted to
use it for Silicone NTF. Apply the primer only where the sealant (15) will be applied.

(a)

Make sure that the NTF surface is dry, dust and oil free. If necessary clean the surface with
CLEANING AGENTS (Material No: 11-026) .

(b)

Install a BONDING AND ADHESIVE COMPOUNDS (Material No: 08-074) around the edges and
cut-outs of the NTF sheets, where the primer will be applied.

(c)

Apply primer BONDING AND ADHESIVE COMPOUNDS (Material No: 08-057) with a BRUSH BRISTLED, SMALL:
. Into the space between the NTF-assy (10) and interior equipment
. Around all outer NTF contours equipment (toilet, galley, etc.).
. Around all cut-outs.

Apply Sealant (15):


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.

AES

25-28-42 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
USE PROTECTIVE CLOTHING, RUBBER GLOVES AND GOGGLES.

(7)

(a)

Apply a bead of sealant SEALANTS (Material No: 09-054) to:


. All outer NTF contours
. The gap between NTF and interior equipment (toilet, galley, etc.).
. All cut outs
Refer to the Color Code Table

(b)

Remove the unwanted sealant with a SPATULA - NON METALLIC immediately.

(c)

Remove the masking tape.

Installation of the Cover Strip (12):


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES AND GOGGLES.

(8)

(a)

Apply SPECIAL MATERIALS (Material No: 05-002) to the screws (11).

(b)

Install the cover strip (12) with the screws (11).

Installation of the threshold (14):


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES AND GOGGLES.

5.

(a)

Apply SPECIAL MATERIALS (Material No: 05-002) to the screws (13).

(b)

Install the threshold (14) with the screws (13).

(c)

Apply a bead of sealant SEALANTS (Material No: 09-054) (15) around the threshold (14).

Close-up
Subtask 25-28-42-410-057-A
A.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Connect the electrical connectors of the floor path marking


** On A/C 003-004
(Ref. TASK 33-51-12-400-001-A)

** On A/C ALL
Subtask 25-28-42-862-054-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A)

25-28-42 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
STEP1

TRIANGLE

STEP2

WELDING ROD
MAT NO. 05128

SPEED WELDING NOZZLE

STEP3

STEP4

(SMOOTH SURFACES ONLY)

SPATULAR TRIMMING KNIFE

WELDED ROD

TRIMMING PLANE

N_MM_252842_4_DACA_01_00

AES

FIGURE 25-28-42-991-01300-A SHEET 1


Non-Textile Floor-Covering (NTF) - Welding Procedure

25-28-42 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-28-42-960-001-A
Replacement of the Non-Textile Floor Covering (NTF) in the Lavatories
(Ref. Fig. 25-28-42-991-02200-A - Non-Textile Floor Covering (NTF) in the Lavatories)
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH A
GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific
No specific
B.

DESIGNATION

Consumable Materials

REFERENCE
Material No: 08-057
Material No: 08-074
Material No: 08-082
Material No: 09-054
Material No: 11-026
Material No: 19-003
C.

QTY
1
ROLLER - RUBBER
2
SCRAPER - NON METALLIC
1
VACUUM CLEANER

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
PRIMER
BONDING AND ADHESIVE COMPOUNDS
MASKING TAPE
BONDING AND ADHESIVE COMPOUNDS
ACRYLIC PRESSURE SENSITIVE TAPE
SEALANTS
SILICONE SEALANT (1 PART) FOR NTF
CLEANING AGENTS
SOLVENT GENERAL PURPOSE
LINT-FREE COTTON CLOTH

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-28-42-991-02200-A - Non-Textile Floor Covering (NTF) in the Lavatories)

AES

25-28-42 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
3.

Job Set-up
Subtask 25-28-42-861-056-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-28-42-020-055-A
A.

Removal of the NTF


WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY
WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
(1)

Remove the sealant (3) around the NTF (1) with a SCRAPER - NON METALLIC.

(2)

Make sure that you do not damage the lavatory floor pan when you remove the NTF.

(3)

Carefully lift a corner of the NTF (1) and pull it from the floor panel.

(4)

Remove the NTF (1) and the adhesive film (2) with a SCRAPER - NON METALLIC and CLEANING
AGENTS (Material No: 11-026) .

Subtask 25-28-42-160-059-A
B.

Preparation for Installation


(1)

Cleaning with Cleaning Agents:


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES AND GOGGLES.
(a)

Clean the component interface and the adjacent area with a non metallic scraper, CLEANING
AGENTS (Material No: 11-026) and a lint-free cotton cloth LINT-FREE COTTON CLOTH
(Material No: 19-003) .

(2)

Use a VACUUM CLEANER to clean the work area from dust and other particles.

(3)

Make sure that the lighting in the work area is bright.

(4)

Make sure that the ambient temperature in the work area is between 18 deg.C (64.40 deg.F) and 30
deg.C (86.00 deg.F).

(5)

Make sure that the ambient humidity is not more than 75%.
NOTE :

You must monitor the ambient temperature and the ambient humidity in the work area with
applicable instruments.

Subtask 25-28-42-420-060-A
C.

Installation of the new NTF


(1)

AES

Make sure that the distance A is between 1 mm (0.04 in.) and 2 mm (0.08 in.).

25-28-42 PB401

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AIRCRAFT MAINTENANCE MANUAL
(2)

Cut the NTF (1) to the correct dimension.

(3)

Install the adhesive film BONDING AND ADHESIVE COMPOUNDS (Material No: 08-082) (2) to the
NTF (1).

(4)

Remove the protective foil from the adhesive film (2).

(5)

Install the NTF (1) to the lavatory floor pan with a light pressure of your hand.

(6)

Make sure that the position of the NTF (1) is correct.

(7)

Move a ROLLER - RUBBER forward and backward on the NTF (1) to make sure that it is correctly
attached to the lavatory floor pan.

(8)

Sealing of the Edges of the NTF:


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES AND GOGGLES.

(9)
5.

(a)

Apply primer BONDING AND ADHESIVE COMPOUNDS (Material No: 08-057) to the edges of
the NTF (1).

(b)

Apply masking tape BONDING AND ADHESIVE COMPOUNDS (Material No: 08-074) around
the area you want to seal.

(c)

Apply the sealant SEALANTS (Material No: 09-054) (3) on the primer.

(d)

Remove unwanted sealant with a SCRAPER - NON METALLIC immediately.

(e)

Remove the masking tape.

Make sure that the work area is clean and clear of tool(s) and other items.

Close-up
Subtask 25-28-42-862-056-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-28-42 PB401

Page 3
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

LAVATORY
EXAMPLE

A
EXAMPLE

A
B

LAVATORY
FLOOR

EXAMPLE
SECTION

BB
A
1

LAVATORY FLOOR

N_MM_252842_4_LAV0_01_00

AES

FIGURE 25-28-42-991-02200-A SHEET 1


Non-Textile Floor Covering (NTF) in the Lavatories

25-28-42 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

PROTECTION - FLOOR, MOISTURE BARRIER FOIL REMOVAL/INSTALLATION


** On A/C ALL
Task 25-28-43-000-001-A
Removal of Moisture Barrier Foil (MYLAR)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific
B.

DESIGNATION

Consumable Materials

REFERENCE
Material No: 11-004

C.

QTY
1
CUTTER - THIN BLADE
1
SCRAPER - NON METALLIC

DESIGNATION
CLEANING AGENTS
1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-28-41-000-001-A

Removal of the Textile Floor-Covering

25-28-42-000-001-A

Removal of the Non-Textile Floor Covering (NTF)

(Ref. Fig. 25-28-43-991-00100-A - Installation of Moisture Barrier Foil (MYLAR))


3.

Job Set-up
Subtask 25-28-43-861-050-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-28-43-010-050-A
B.

4.

Get Access
(1)

Make sure that the Textile Floor Covering (Ref. TASK 25-28-41-000-001-A) and/or the Non-Textile
Floor Covering (Ref. TASK 25-28-42-000-001-A) is removed.

(2)

Make sure that the area of the Moisture Barrier Foil (MYLAR) is free from equipment and furnishings.

Procedure
Subtask 25-28-43-020-050-A
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN YOU
USE SPECIAL MATERIALS.

AES

25-28-43 PB401

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IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15 MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
A.

Removal of the Moisture Barrier Foil (MYLAR)


(Ref. Fig. 25-28-43-991-00100-A - Installation of Moisture Barrier Foil (MYLAR))
CAUTION :

REMOVE THE FLOOR COVERING CAREFULLY TO PREVENT DAMAGE TO THE CABIN


FLOOR PANELS.

(1)

Carefully cut the Moisture Barrier Foil (MYLAR) (1) with a CUTTER - THIN BLADE around the
contour of the floor panel.

(2)

Remove the Moisture Barrier Foil (MYLAR) (1) from the floor panel (2). Use a SCRAPER - NON
METALLIC to help the removal procedure.

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE


MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES AND GOGGLES.
(3)

AES

Clean the component interface and/or the adjacent area with CLEANING AGENTS (Material No:
11-004) .

25-28-43 PB401

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** On A/C ALL

EXAMPLE

A
EXAMPLE OF UTILITY (WET) AREA
MYLAR INSTALLATION
1

C
C

BB

SECTION

BB
EXAMPLE OF
MYLAR OVERLAP

D
1
MOISTURE BARRIER
FOIL (MYLAR)
MAT. No 08104

2
FLOOR PANEL
50.00mm
(2.0in.)
NOTE:
1

UTILITY (WET) AREA

PASSENGER AREA
N_MM_252843_4_AAAA_01_00

AES

FIGURE 25-28-43-991-00100-A SHEET 1


Installation of Moisture Barrier Foil (MYLAR)

25-28-43 PB401

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SECTION

CC
EXAMPLE
SEAT TRACKS IN UTILITY (WET) AREA

MOISTURE BARRIER FOIL


(MYLAR)
MATERIAL No 08104
ADHESIVE TAPE
1
MATERIAL No 08084
76.00mm (3.0in.)
3

2
FLOOR PANEL
4
SEAT TRACK FILLED WITH:
CORROSIONPREVENTIVE
FILLINGCOMPOUND
MATERIAL No 15005
REF 517513
AND/ OR
SYNTHETIC HIGHPRESSURE
HYDROCARBONGREASE
MATERIAL No 04022
SECTION

DD
EXAMPLE

MOISTURE BARRIER FOIL


(MYLAR)
MATERIAL No 08104
1

2
FLOOR PANEL

N_MM_252843_4_AAAA_02_00

AES

FIGURE 25-28-43-991-00100-A SHEET 2


Installation of Moisture Barrier Foil (MYLAR)

25-28-43 PB401

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** On A/C ALL
Task 25-28-43-400-001-A
Installation of Moisture Barrier Foil (MYLAR)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific

QTY
1
ROLLER - RUBBER
1
SCRAPER - NON METALLIC

No specific

AR

B.

DESIGNATION

VACUUM CLEANER

Consumable Materials

REFERENCE
Material No: 08-084

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
POLYESTER FILM TAPE (TRANSPARENT)

Material No: 08-104

BONDING AND ADHESIVE COMPOUNDS


MOISTURE BARRIER FOIL, SELF ADHESIVE
CLEANING AGENTS
1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)

Material No: 11-004


Material No: 11-026
Material No: 19-003
C.

CLEANING AGENTS
SOLVENT GENERAL PURPOSE
LINT-FREE COTTON CLOTH

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-28-41-400-001-A

Installation of the Textile Floor-Covering

25-28-42-400-001-A

Installation of the Non-Textile Floor Covering (NTF)

51-75-13-916-002-A

Repair to a layer of Corrosion Preventive Compound

(Ref. Fig. 25-28-43-991-00100-A - Installation of Moisture Barrier Foil (MYLAR))


3.

Job Set-up
Subtask 25-28-43-860-050-A
A.

4.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized (Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the area of the Moisture Barrier Foil (MYLAR) is free from equipment and furnishings.

Procedure
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN YOU
USE SPECIAL MATERIALS.

AES

25-28-43 PB401

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IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15 MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
Subtask 25-28-43-160-050-A
A.

Preparation for Installation


(Ref. Fig. 25-28-43-991-00100-A - Installation of Moisture Barrier Foil (MYLAR))
(1)

Clean the floor panels and the MYLAR-Covering installation area:


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES AND GOGGLES.
(a)

Clean the floor panels (2), the component interface and the adjacent area with CLEANING
AGENTS (Material No: 11-026) , a lint-free cotton cloth LINT-FREE COTTON CLOTH
(Material No: 19-003) and a SCRAPER - NON METALLIC.

(b)

Make sure that the work area is free from dust and other particles. If necessary use a VACUUM
CLEANER.

(2)

Do a visual inspection of the component interface and/or the adjacent area.

(3)

Make sure that the lighting in the work area is bright.

(4)

Make sure that the ambient temperature in the work area is between 18 deg.C (64.40 deg.F) and 30
deg.C (86.00 deg.F).

(5)

Make sure that the ambient humidity in the work area is not more than 75 %.

(6)

Make sure that you monitor the ambient temperature and the ambient humidity of the work area with
applicable instruments.

Subtask 25-28-43-560-050-A
B.

Preparation for Installation


(Ref. Fig. 25-28-43-991-00100-A - Installation of Moisture Barrier Foil (MYLAR))
(1)

(2)

AES

Inspect the Corrosion Preventive Filling Compound Application.


(a)

Make sure that:


. The corrosion preventive filling compound is in good condition (cracks are not permitted)
. The complete seat track crown is filled with corrosion preventive filling compound
. The top surface of the seat track (4) has a thin layer of COSMOLINE
. The equipment attachment points are installed.

(b)

If necessary, correct the application of Corrosion Preventive Filling Compound (Ref. TASK
51-75-13-916-002-A).

Inspect the Floor Panels:


(a)

Do a detailed visual inspection of the floor panels.

(b)

Make sure that the floor panels have no damage, scratches, dents and holes.

(c)

Make sure that the floor panels are correctly fastened on the floor structure.

25-28-43 PB401

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(3)

Installation of the Adhesive Tape: (Detail C)


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(a)

Clean the contact areas of the adhesive tape (3) with a lint-free cotton cloth, LINT-FREE
COTTON CLOTH (Material No: 19-003) and CLEANING AGENTS (Material No: 11-004) .

(b)

Install the adhesive tape (3) BONDING AND ADHESIVE COMPOUNDS (Material No: 08-084)
on the center of the seat track.

Subtask 25-28-43-420-050-A
C.

Installation of the Moisture Barrier Foil (MYLAR) on the Floor Panels.


(Ref. Fig. 25-28-43-991-00100-A - Installation of Moisture Barrier Foil (MYLAR))
(1)

Installation of the Moisture Barrier Foil (MYLAR) BONDING AND ADHESIVE COMPOUNDS
(Material No: 08-104) (1) on the floor panels (2):
(a)

Unwind the Moisture Barrier Foil (MYLAR) (1) from the roll and cut the (MYLAR) (1) to the
necessary length.

(b)

Make sure that the Moisture Barrier Foil (MYLAR) is in good condition and has no damage
(example: cracks, folds, holes, ...).

(c)

Remove the protective paper and install the Moisture Barrier Foil (MYLAR) (1) on the floorpanels (2). Install it with a soft cotton cloth LINT-FREE COTTON CLOTH (Material No:
19-003) and with a light pressure of your hand. Work from the middle and press to the edges to
prevent formation of wrinkles or air pockets.

CAUTION :

DO NOT CAUSE DAMAGE TO THE MOISTURE BARRIER FOIL (MYLAR).

(d)

Press the Moisture Barrier Foil (MYLAR) (1) onto the floor panels (2) with a ROLLER RUBBER.

(e)

Move the rubber roller forwards and rearwards and around the edges for a better bond and a
smooth surface.

(f)

For the installation of one more piece of the Moisture Barrier Foil (MYLAR) (1) do the steps (a)
thru (e).
NOTE :

5.

The Moisture Barrier Foil (MYLAR) (1) must have an overlap of 50 mm (2.0 in.) on
(MYLAR) foil (1) which you have already installed. (Detail B).

Close-up
Subtask 25-28-43-410-050-A
A.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

If necessary, install the non-textile floor covering (Ref. TASK 25-28-42-400-001-A) and/or the textile
floor-covering (Ref. TASK 25-28-41-400-001-A).

Subtask 25-28-43-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-28-43 PB401

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ELECTRICAL SERVICE SUPPLY - DESCRIPTION AND


OPERATION
** On A/C ALL
1.

General
The electrical service supply-system is installed to supply electrical power to sockets which you can use for electrical
equipment.

AES

25-29-00 PB001

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2.

Component Location

(Ref. Fig. 25-29-00-12400-A - Sockets for Vacuum Cleaner)


------------------------------------------------------------------------------FIN
!
FUNCTIONAL DESIGNATION
! PANEL!ZONE!ACCESS !
ATA
!
!
!
! DOOR !
REF.
------------------------------------------------------------------------------7ME
WALL SOCKET
222 831
13ME
WALL SOCKET
261 831

AES

25-29-00 PB001

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3.

System Description
(Ref. Fig. 25-29-00-12400-A - Sockets for Vacuum Cleaner)
The electrical service supply-system in the passenger cabin is divided into 2 sections:
. the FWD cabin system,
. the AFT cabin system.

AES

A.

The FWD Cabin System


The FWD cabin system has a circuit breaker panel 2000VU and an electrical socket 7ME.
The FWD cabin system is connected to the circuit breaker panel 2000VU.
The circuit breaker panel 2000VU is installed on the ceiling near the FWD passenger/crew door.
. The electrical socket 7ME is installed on the RH side of the passsenger/crew door.

B.

The AFT Cabin System


The AFT cabin system has a circuit breaker panel 2001VU and an electrical socket 13ME.
The AFT cabin system is connected to the circuit breaker panel 2001VU.
The circuit breaker panel 2001VU is installed on the ceiling near the AFT passenger/crew door.
. The electrical socket 13ME is installed on the RH side of the passsenger/crew door.

25-29-00 PB001

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4.

Power Supply
(Ref. Fig. 25-29-00-16600-A - Vacuum Cleaner Sockets - Power Supply)
The busbar 214XP nad 212XP supply 115 V AC, 400 Hz to each wall-socket. Each wall-socket has an isolated
electrical circuit and is independently protected by a 10 A circuit breaker. The circuit breakers are installed on the
circuit breaker panels 2000VU and 2001VU.

AES

25-29-00 PB001

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** On A/C ALL
2001VU
Z260

2000VU
7ME
Z220

FR70
13ME

FR65

FR21
FR14

A
EXAMPLE

SOCKET
7ME/13ME
115V AC

N_MM_252900_0_ACM0_01_00

AES

FIGURE 25-29-00-12400-A SHEET 1


Sockets for Vacuum Cleaner

25-29-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

1ME
ELECTRICAL
SERVICE SUPPLY
214XPA
BUS 2
115VAC

7ME

2000VU
CIRCUIT BREAKER PANEL

5ME
ELECTRICAL
SERVICE SUPPLY
212XPC
BUS 2
115VAC

13ME

2001VU
CIRCUIT BREAKER PANEL

N_MM_252900_0_AAM0_01_00

AES

FIGURE 25-29-00-16600-A SHEET 1


Vacuum Cleaner Sockets - Power Supply

25-29-00 PB001

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AIRCRAFT MAINTENANCE MANUAL

ELECTRICAL SERVICE SUPPLY - ADJUSTMENT/TEST


** On A/C ALL
Task 25-29-00-710-001-A
Operational Test of the Electrical Service Supply System
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
1
MULTIMETER - STANDARD

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

3.

Job Set-up
Subtask 25-29-00-861-050-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-29-00-865-050-A
B.

Make sure that this(these) circuit breaker(s) is(are) closed:

PANEL
2000VU
2001VU
4.

DESIGNATION
VACU CLEANER SKT-CAB-Z222
VACU CLEANER SKT-CAB-Z261

FIN
1ME
5ME

LOCATION
F07
F06

Procedure
Subtask 25-29-00-710-050-A
A.

Operational Test of the Electrical Service Supply-System


(1)

Do the test of the electrical service supply-system.


NOTE :

The test is the same for all wall sockets.

ACTION
At the related wall socket:
. Connect a MULTIMETER - STANDARD to the wall
socket.
At the related wall socket:
. Disconnect the multimeter from the wall socket.

AES

RESULT
On the multimeter:
. The multimeter shows 115VAC.

25-29-00 PB501

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5.

Close-up
Subtask 25-29-00-862-050-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-29-00 PB501

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AIRCRAFT MAINTENANCE MANUAL

BUFFET AND GALLEY - DESCRIPTION AND OPERATION


** On A/C ALL
1.

General
The galleys are installed in the utility areas. The function of the galleys is to keep and prepare food and hot and cold
drinks.
Different installation configurations of the galleys are possible

AES

25-30-00 PB001

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2.

Component Location
(Ref. Fig. 25-30-00-12300-A - Galley Locations)

AES

25-30-00 PB001

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3.

System Description
A.

AES

Galleys
Forward Galleys (Ref. 25-31-00-00):
The forward galleys are installed in the FWD utility area of the aircraft.
Aft Galleys (Ref. 25-33-00-00):
The aft galleys are installed in the Aft utility area of the aircraft.
Galley Equipment (Ref. 25-35-00-00):
The galley equipment is installed to prepare and keep food and drinks for the passengers and crew.
Some galleys only keep food and drinks. Other galleys contain electrically operated equipment for the
preparation of food and drinks.

25-30-00 PB001

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4.

Power Supply
The galley supply system supplies electrical power to the galleys (Ref. 24-56-00).

AES

25-30-00 PB001

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5.

Interface
If applicable the galleys have interfaces with:
. the water/waste system (Ref. 38-00-00-00),
. the lavatory/galley ventilation system (Ref. 21-23-00-00),
. the galley supply system (Ref. 24-56-00-00).

AES

25-30-00 PB001

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AREA OF
AFT GALLEYS
REF. 253300

EXAMPLE

Z 260
AREA OF
FWD GALLEYS
REF. 253100

Z220
Z230

N_MM_253000_0_AAS0_01_00

AES

FIGURE 25-30-00-12300-A SHEET 1


Galley Locations

25-30-00 PB001

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AIRCRAFT MAINTENANCE MANUAL

BUFFET AND GALLEY - SERVICING


** On A/C ALL
Task 25-30-00-920-001-A
Discard the Galley Air-Extraction Filter Elements
1.

Reason for the Job


(Ref. MPD 25-30-00-02-)
REMOVE AND DISCARD FILTER ELEMENT

2.

Job Set-up Information


A.

Consumable Materials

REFERENCE
Material No: 19-028
B.

DESIGNATION
PARTICULATE AIR FILTER

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-35-00-010-001-A

Removal of the Galley Equipment

25-35-00-410-001-A

Installation of the Galley Equipment

(Ref. Fig. 25-30-00-991-00500-A - Galley Air-Filter Element)


3.

Job Set-up
Subtask 25-30-00-861-059-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-30-00-010-052-A
B.

4.

Get Access
(1)

If necessary, remove the contents which are kept in the galley.

(2)

If necessary, remove the galley equipment (Ref. TASK 25-35-00-010-001-A).

Procedure
Subtask 25-30-00-920-051-A
A.

Replacement of the Galley Air Filter(s)


(Ref. Fig. 25-30-00-991-00500-A - Galley Air-Filter Element)
(1)

Remove the grill or the grill with filter pad from the air extraction duct.

(2)

Remove and discard the filter pad/discard the grill with filter pad.
NOTE :

(3)

AES

Because of galley type and/or galley vendor, there are two types of filters.
On one type, it is necessary to replace all the grill assembly with filter pad.
On the other type, it is only necessary to replace the filter pad.

Clean the component interface and/or the adjacent area.

25-30-00 PB301

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5.

(4)

Do an inspection of the component interface and/or the adjacent area.

(5)

If applicable, cut the new filter pad PARTICULATE AIR FILTER (Material No: 19-028) to the correct
size.

(6)

Put the new filter pad in position.

(7)

Install the grill/grill with filter pad on the air extraction duct.

(8)

Make sure that the work area is clean and clear of tool(s) and other items.

Close-up
Subtask 25-30-00-410-063-A
A.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

If necessary, install the galley equipment (Ref. TASK 25-35-00-410-001-A).

(3)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

Subtask 25-30-00-862-059-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-30-00 PB301

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** On A/C ALL

2 GRILL WITH
FILTER

OVEN

FASTENER

2 FILTER

GRILL
OVEN

FASTENER
NOTE :
1

GALLEY AIREXTRACTION FILTER ELEMENTS ARE ONLY INSTALLED IN


GALLEYS THAT ARE EQUIPPED WITH OVENS.

THE FILTER ELEMENT IS INSTALLED NEAR THE OVEN.


N_MM_253000_3_ABA0_01_00

AES

FIGURE 25-30-00-991-00500-A SHEET 1


Galley Air-Filter Element

25-30-00 PB301

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-30-00-960-001-A
Replacement of the Galley Water-Filter Elements (if installed)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
CONTAINER - CLEAN, APPLICABLE

No specific

AR

B.

Consumable Materials

REFERENCE
Material No: 19-003
C.

WARNING NOTICE(S)

DESIGNATION
LINT-FREE COTTON CLOTH

Expendable Parts

FIG.ITEM
5

filter cartridge

IPC-CSN
25-31-01-99-010

filter cartridge

25-31-01-99-020

filter cartridge

25-31-01-99-025

filter cartridge

25-31-01-99-026

filter cartridge

25-31-01-99-027

5
3
3
3

filter cartridge
gasket
gasket
gasket

25-31-01-99-028
25-31-01-99-030
25-31-01-99-040
25-31-01-99-041

D.

DESIGNATION

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-35-15-000-001-A
25-35-15-400-001-A
38-10-00-614-001-A

Removal of the Coffee Maker


Installation of the Coffee Maker
Pressurization of the Potable Water System from a Ground Air Supply

38-10-00-614-002-A

Depressurization of the Potable Water System

(Ref. Fig. 25-30-00-991-00600-A - Galley Water Filter)


3.

Job Set-up
Subtask 25-30-00-861-053-A
A.

AES

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A)

25-30-00 PB301

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
Subtask 25-30-00-860-050-A
B.

Aircraft Maintenance Configuration


WARNING : MAKE SURE THAT THE POTABLE WATER SYSTEM IS DEPRESSURIZED. A PRESSURIZED
SYSTEM CAN CAUSE INJURY TO PERSONS WHEN THEY DO WORK ON IT.
(1)

Depressurize the potable water system (Ref. TASK 38-10-00-614-002-A).

Subtask 25-30-00-941-055-A
C.

Safety Precautions
(1)

On the water service panel:


(a)

Put a WARNING NOTICE(S) in position to tell persons not to pressurize the potable water
system.

Subtask 25-30-00-010-056-A
D.

Get Access
NOTE :
(1)

4.

A placard shows the location of the water filter.

Remove this equipment if installed and if necessary:


(a)

The coffee maker (Ref. TASK 25-35-15-000-001-A).

(b)

The beverage maker (Ref. AMM 25-35-21-000-001) .

(c)

The hot cup (Ref. AMM 25-35-25-000-001) .

(d)

The hot jug (Ref. AMM 25-35-25-000-002) .

(e)

The water heater (Ref. AMM 25-35-27-000-001) .

(f)

The refrigerator (Ref. AMM 25-35-29-000-001) .

(g)

The access panel.

Procedure
Subtask 25-30-00-960-051-A
A.

Replacement of the Galley Water-Filter Cartridge


(Ref. Fig. 25-30-00-991-00600-A - Galley Water Filter)
(1)

Close the potable-water shut-off valve of the galley potable-water system.

(2)

Open the water faucet in the galley to release the water pressure.

(3)

Get access to the galley water filter.

(4)

If applicable, open the air vent (1) on the filter top (2).

(5)

Put a CONTAINER - CLEAN, APPLICABLE below the filter shell (6).

(6)

Release the nut (7) and remove the clamp (4).

(7)

Remove the filter top (2).

(8)

Remove and discard the gasket (3).

(9)

Remove and discard the filter cartridge (5) from the filter shell (6), if necessary.

(10) Make sure that the parts retained from the removed component are clean and in the correct condition.
(11) Clean the component interface and/or the adjacent area.
(12) Do an inspection of the component interface and/or the adjacent area.

AES

25-30-00 PB301

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(13) Make sure that the inner side of the filter shell (6) is clean.
(14) Install
. for
. for
. for
. for
. for
. for

the
the
the
the
the
the

EVERPURE SYSTEM the


ECOLOGY SYSTEM AC2
ECOLOGY SYSTEM AC3
ECOLOGY SYSTEM AC3
ECOLOGY SYSTEM AC3
ECOLOGY SYSTEM AC3

new (IPC-CSN 25-31-01-99) filter cartridge (5) or


the new (IPC-CSN 25-31-01-99) filter cartridge (5) or
RSA3 the new (IPC-CSN 25-31-01-99) filter cartridge (5) or
SCA3 the new (IPC-CSN 25-31-01-99) filter cartridge (5) or
TOA3 the new (IPC-CSN 25-31-01-99) filter cartridge (5) or
NDA3 the new (IPC-CSN 25-31-01-99) filter cartridge (5) .

(15) Install
. for the EVERPURE SYSTEM the new (IPC-CSN 25-31-01-99) gasket (3) or
. for the ECOLOGY SYSTEM AC2 the new (IPC-CSN 25-31-01-99) gasket (3) or
. for the ECOLOGY SYSTEM AC3 the new (IPC-CSN 25-31-01-99) gasket (3) .
(16) Install the filter top (2).
(17) Put the clamp (4) in position and tighten the nut (7).
Subtask 25-30-00-790-050-A
B.

Leak Check
(1)

Pressurize the potable water system (Ref. TASK 38-10-00-614-001-A).

(2)

In the galley:
(a)

Put the water shut-off valve to the OPEN position.

(b)

Open the potable water faucet to bleed the system (to evacuate the black water from the new
cartridge).

(c)

If necessary, open the water-boiler faucets to bleed each boiler and do a check of the flow of
water.

(d)

Examine the water filter for leaks.


NOTE :

5.

Leaks are not permitted.

(3)

Release the pressure from the potable water system (Ref. TASK 38-10-00-614-002-A).

(4)

Remove the container.

(5)

Dry the work area with a lint-free cotton cloth LINT-FREE COTTON CLOTH (Material No: 19-003) .

Close-up
Subtask 25-30-00-410-058-A
A.

AES

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Install this equipment if removed:


(a)

The access panel.

(b)

The refrigerator (Ref. AMM 25-35-29-400-001) .

(c)

The coffee maker (Ref. TASK 25-35-15-400-001-A).

(d)

The beverage maker (Ref. AMM 25-35-21-400-001) .

(e)

The hot cup (Ref. AMM 25-35-25-400-001) .

(f)

The hot jug (Ref. AMM 25-35-25-400-002) .

(g)

The water heater (Ref. AMM 25-35-27-400-001) .

25-30-00 PB301

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Revision n: 40

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Subtask 25-30-00-942-057-A
B.

Safety Precautions
(1)

Remove the warning notices from:


- the water service panel.

Subtask 25-30-00-862-053-A
C.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-30-00 PB301

Page 4
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
1
2

N_MM_253000_3_HAX0_01_00

AES

FIGURE 25-30-00-991-00600-A SHEET 1


Galley Water Filter

25-30-00 PB301

Page 5
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

BUFFET AND GALLEY - INSPECTION/CHECK


** On A/C ALL
Task 25-30-00-210-001-A
Detailed Visual Inspection of the Galley Attachment Points
1.

Reason for the Job


(Ref. MPD 25-30-00-01-)
DETAILED INSPECTION OF ATTACHMENT POINTS

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
1
MIRROR - INSPECTION, FLEXIBLE

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-23-41-000-001-A

Removal of the Ceiling Panels

25-23-41-400-001-A

Installation of the Ceiling Panels

25-23-45-000-002-A

Removal of the Door Frame Linings at the Right FWD Passenger/Crew Door

25-23-45-000-003-A

Removal of the Door Frame Linings at the Left AFT Passenger/Crew Door

25-23-45-000-004-A

Removal of the Door Frame Linings at the Right AFT Passenger/Crew Door

25-23-45-400-005-A

Installation of the Door Frame Linings at the Right AFT Passenger/Crew Door

25-23-45-400-007-A

Installation of the Door Frame Linings at the Right FWD Passenger/Crew Door

25-23-45-400-008-A

Installation of the Door Frame Linings at the Left AFT Passenger/Crew Door

(Ref. Fig. 25-30-00-991-00100-AX - Attachment Points of the FWD Galley)


3.

Job Set-up
Subtask 25-30-00-861-051-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A)

Subtask 25-30-00-010-051-A
B.

AES

Get Access
(1)

Remove the galley trolleys.

(2)

Remove the ceiling panels and the door frame linings in the area of the forward galley (Ref. TASK
25-23-41-000-001-A) and (Ref. TASK 25-23-45-000-002-A).

(3)

Remove the ceiling panels and the door frame linings in the area of the aft galley (Ref. TASK
25-23-41-000-001-A), (Ref. TASK 25-23-45-000-004-A) and (Ref. TASK 25-23-45-000-003-A).

(4)

Get access to the galley attachment points.


(Ref. Fig. 25-30-00-991-00100-AX - Attachment Points of the FWD Galley)

25-30-00 PB601

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AIRCRAFT MAINTENANCE MANUAL

4.

(a)

Remove the screws (2) and the pelmet (1).

(b)

Remove the screws (3) and the access plate (4).

(c)

Remove the screws (9) and the pelmet (10).

(d)

Remove the screws (11) and the access plate (12).

(e)

Remove the screws (6) and the covers (5).

(f)

Remove the screws (7) and the covers (8).

(g)

Remove the screws (21) and the pelmet (20).

(h)

Remove the screws (23) and the access plates (22).

(i)

Remove the screws (25) and the covers (24).

(j)

Remove the screws (26) and the covers (27).

Procedure
Subtask 25-30-00-210-050-A
A.

Examine the Attachment Points


(1)

(2)

5.

Examine the upper attachment points. Use a MIRROR - INSPECTION, FLEXIBLE if necessary.
(a)

Make sure that the rods and the attach fittings are in the correct condition.

(b)

Make sure that the supports, the bolts and the nuts are in the correct condition.

(c)

Make sure that the quick-release pins are in the correct condition.

(d)

Make sure that the bolts, the nuts, the supports, the rods and the attach fittings are correctly
installed.

Examine the lower attachment points.


(a)

Make sure that the supports, the bolts and the nuts are in the correct condition.

(b)

Make sure that the mounting points are in the correct condition.

(c)

Make sure that the supports, the bolts and the nuts are correctly installed.

Close-up
Subtask 25-30-00-410-050-D
A.

Close Access
(1)

AES

Install the access covers.


(Ref. Fig. 25-30-00-991-00100-AX - Attachment Points of the FWD Galley)
(a)

Install the covers (27) and the screws (26).

(b)

Install the covers (24) and the screws (25).

(c)

Install the access plates (22) and the screws (23).

(d)

Install the pelmet (20) and the screws (21).

(e)

Install the covers (8) and the screws (7).

(f)

Install the covers (5) and the screws (6).

(g)

Install the access plate (12) and the screws (11).

(h)

Install the pelmet (10) and the screws (9).

25-30-00 PB601

Page 2
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(i)

Install the access plate (4) and the screws (3).

(j)

Install the pelmet (1) and the screws (2).

(2)

Install the ceiling panels and the door frame linings in the area of the forward galleys (Ref. TASK
25-23-41-400-001-A), (Ref. TASK 25-23-45-400-007-A).

(3)

Install the ceiling panels and the door frame linings in the area of the aft galley (Ref. TASK
25-23-41-400-001-A), (Ref. TASK 25-23-45-400-005-A), (Ref. TASK 25-23-45-400-008-A).

(4)

Make sure that the work area is clean and clear of tool(s) and other items.

(5)

Move the galley trolleys into the galley(s) and lock them in position.

Subtask 25-30-00-862-051-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-30-00 PB601

Page 3
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

FR13

1
Z230
FR16

Z220

E
2

EXAMPLE

C
E

10

B
EXAMPLE

5
9

12

11

C
EXAMPLE

FR23

FR20
N_MM_253000_6_BDC0_01_00

AES

FIGURE 25-30-00-991-00100-AX SHEET 1


Attachment Points of the FWD Galley

25-30-00 PB601

Page 4
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

BUFFET AND GALLEY - REPAIRS


** On A/C ALL
Task 25-30-00-340-001-A
Repair of Linings, Decor Panels and Equipment
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

3.

Job Set-up
Subtask 25-30-00-861-062-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-30-00-340-050-A
A.

Repair of Linings, Decor Panels and Equipment


(1)

Do the necessary repairs as specified in the related galley CMM.


NOTE :

5.

Refer to the AMM INTRODUCTION, para. 2. Manual Breakdown Arrangement and Numbering
System, for general repair information.

Close-up
Subtask 25-30-00-862-062-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-30-00 PB801

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

FORWARD GALLEY - DESCRIPTION AND OPERATION


** On A/C ALL
1.

General
The forward galleys are installed in the forward utility area.

AES

25-31-00 PB001

Page 1
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Revision n: 40

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** On A/C ALL
2.

Component Location
(Ref. Fig. 25-31-00-12300-A - Forward Galley Location)

AES

25-31-00 PB001

Page 2
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** On A/C ALL
3.

System Description
There are two optional configurations of galley, these are the:
. wet unit galley
. dry unit galley.

AES

A.

Wet Unit Galley


The function of the wet unit galley is to keep and/or prepare food and hot or cold drinks. This galley has
electrical equipment, a potable water supply and waste water equipment.
The galley can hold full and/or half size trolleys and containers. The galley can also have stowage compartments
for coats, equipment etc..

B.

Dry Unit Galley


The function of the dry unit galley is to keep food and drink in storage. This galley has no system supplies or
equipment. The galley can hold full and/or half size trolleys and containers. The galley can also have stowage
compartments for coats, equipment, equipment etc..

25-31-00 PB001

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** On A/C ALL
4.

Power Supply

** On A/C 005-099
(Ref. Fig. 25-31-00-15200-AB - Galley Power Supply - General)
The galley electrical supply
** On A/C ALL
(Ref. 24-56-00-00) connects to terminal blocks in the forward utility area.
Circuit breakers in the galley control panel give electrical safety to the galley electrical equipment.

AES

25-31-00 PB001

Page 4
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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
5.

Interface
If applicable, each galley has an interface with:
. the water waste system (Ref. 38-00-00-00)
. the lavatory/galley ventilation system (Ref. 21-23-00-00)
. the galley supply system (Ref. 25-56-00).

AES

25-31-00 PB001

Page 5
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
6.

Component Description
(Ref. Fig. 25-31-00-18300-A - Galley Installation - Example)

AES

A.

Galley
The galley basic structure is made from sandwich panels. The sandwich panels are made from NOMEX with
fiberglass cover plates. Extrusions are bonded and/or riveted to the panels. Edge profiles, stainless-steel kick
strips and rub-strips are installed to protect the galley where applicable. The main galley attachment points are
hard point and/or seat rail attachments on the floor and tie rod attachments at the upper fuselage structure.

B.

Pelmet
The pelmet is a cover structure on the top of the galley. Behind the pelmet are all the top galley connections.

25-31-00 PB001

Page 6
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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

GALLEY 1
6475MM
(REF 253141)
ALTERNATIV (REF 253142)

Z220

FR24

FR12

N_MM_253100_0_AAC0_01_00

AES

FIGURE 25-31-00-12300-A SHEET 1


Forward Galley Location

25-31-00 PB001

Page 7
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AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

BUN WARMER
(IF INSTALLED)
HOT CUP
(IF INSTALLED)
WORK LIGHTS
(IF INSTALLED)
OVEN
(IF INSTALLED)
OVEN
(IF INSTALLED)
OVEN
(IF INSTALLED)
BOILER
(IF INSTALLED)
POTABLE WATER HEATERS
(IF INSTALLED)
HOT JUG
(IF INSTALLED)

AIRCRAFT POWER SUPPLY


115/200V 400HZ 15KVA
(REF 245600)

HOT JUG
(IF INSTALLED)
COFFEE MAKER
(IF INSTALLED)
WATER PUMP
(IF INSTALLED)
COFFEE MAKER
(IF INSTALLED)
TRASH COMPACTOR
(IF INSTALLED)
XFMR/RECT
(IF INSTALLED)

28VDC

FREEZER/CHILLER/REFRIGERATOR
(IF INSTALLED)
CONTROL PANEL
FORWARD GALLEY

N_MM_253100_0_AAX0_01_00

AES

FIGURE 25-31-00-15200-AB SHEET 1


Galley Power Supply - General

25-31-00 PB001

Page 8
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** On A/C ALL
EXAMPLE OF GALLEY
UPPER ATTACHMENT

PELMET

SANDWICH
PANELS

RUBSTRIP

KICKSTRIP
EDGE
PROFILE

B
EXAMPLE OF SEAT
RAIL ATTACHMENT

A B
A B

EXAMPLE OF HARD
POINT ATTACHMENT

N_MM_253100_0_AEM0_01_00

AES

FIGURE 25-31-00-18300-A SHEET 1


Galley Installation - Example

25-31-00 PB001

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

GALLEY UNIT - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-31-41-000-001-A
Removal of the Forward Galley Unit
FIN 6475MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific

QTY
DESIGNATION
AR PLUG - BLANKING
AR SAFETY CLIP - CIRCUIT BREAKER

No specific

AR

B.

WARNING NOTICE(S)

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-23-41-000-001-A

Removal of the Ceiling Panels

25-23-45-000-002-A

Removal of the Door Frame Linings at the Right FWD Passenger/Crew Door

** On A/C 005-099
25-26-41-000-001-A
38-10-00-614-002-A

Removal of the Forward Curtain Rail


Depressurization of the Potable Water System

52-51-11-000-001-A
53-16-11-000-001-A

Removal of the Cockpit Door


Removal of the Mount Fitting at FR 14

(Ref. Fig. 25-31-41-991-03800-U - Electrical Connections - G1)


(Ref. Fig. 25-31-41-991-01400-AR - Galley Supply Connections)
(Ref. Fig. 25-31-41-991-01800-X - Upper Attachment - G1)
(Ref. Fig. 25-31-41-991-01900-Y - Lower Attachment - G1)
(Ref. Fig. 25-31-41-991-05200-A - Splitline - Electrical Connections)
(Ref. Fig. 25-31-41-991-05300-B - Splitline - Supply Connections)
(Ref. Fig. 25-31-41-991-02000-A0 - Splitline Connections - G1)
3.

Job Set-up
** On A/C ALL
Subtask 25-31-41-861-057-A
A.

AES

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

25-31-41 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
Subtask 25-31-41-941-050-A
B.

Safety Precautions
(1)

On the AIR COND panel 30VU:


(a)

Make sure that the APU BLEED, ENG 1/2 BLEED and the PACK 1/2 pushbutton switches are
in the OFF position.
NOTE :

(b)

For the APU BLEED the ON legend is off.


For the ENG 1/2 BLEED the OFF legends are on.
For the PACK 1/2 the OFF legends are on.

Put a WARNING NOTICE(S) in position to tell persons not to operate these pushbutton switches.

(2)

On the High Pressure (HP) and Low Pressure (LP) ground connectors, put a WARNING NOTICE(S) in
position to tell persons not to connect the ground air supply.

(3)

On the water service panel:


(a)

Put a WARNING NOTICE(S) in position to tell persons not to pressurize the potable water
sytem.

Subtask 25-31-41-865-109-A
C.

Open, safety and tag this(these) circuit breaker(s):


PANEL

122VU

DESIGNATION
ELEC/GALLEY/CNTOR

FIN

LOCATION

7MC

S28

122VU

AIR COND/LAV/GALLEY VENT


CTL/EXTRACT FAN/CTL

5HU

U21

122VU

AIR COND/LAV/GALLEY VENT


CTL/EXTRACT FAN/SPLY

6HU

U19

ELEC/GALLEY/CTL

1XA

S26

ELEC/GALY & CAB/CTL

1XA

S26

123VU

FWD GALLEY/FEEDER D

2MC

AD04

123VU

FWD GALLEY/FEEDER F

16MC

AC10

FWD GALLEY/FEEDER C

1MC

AE10

** On A/C 003-004
122VU
** On A/C 005-099
122VU
** On A/C ALL

** On A/C 005-099
123VU
** On A/C ALL
Subtask 25-31-41-860-062-A
D.

Aircraft Maintenance Configuration


WARNING : MAKE SURE THAT THE POTABLE WATER SYSTEM IS DEPRESSURIZED. A PRESSURIZED
SYSTEM CAN CAUSE INJURY TO PERSONS WHEN THEY DO WORK ON IT.

AES

25-31-41 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(1)

De-pressurize the potable water system (Ref. TASK 38-10-00-614-002-A).

Subtask 25-31-41-010-056-A
E.

Get Access
(1)

If necessary, remove the contents and the equipment from the galley.

(2)

Remove the curtain and curtain rail, if installed


** On A/C 005-099
(Ref. TASK 25-26-41-000-001-A).

(3)

Remove the ceiling panels


** On A/C ALL
(Ref. TASK 25-23-41-000-001-A) and the door frame linings (Ref. TASK 25-23-45-000-002-A) in the
area of the galley.

4.

(4)

Remove the cockpit door (Ref. TASK 52-51-11-000-001-A).

(5)

If a cockpit door camera is installed, remove the hinge-mount fitting (Ref. TASK 53-16-11-000-001-A).

Procedure
Subtask 25-31-41-020-062-B0
A.

Removal of the Galley Unit


(1)

Remove the Power Supply


(Ref. Fig. 25-31-41-991-03800-U - Electrical Connections - G1)
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT, REMOVE
AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE LOCKWIRE CAN CUT
OR BLIND YOU.
CAUTION :

(2)

MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU DISCONNECT
THEM.
IF YOU MAKE AN ERROR WHEN YOU CONNECT THE WIRES YOU WILL CAUSE
DAMAGE TO EQUIPMENT.

(a)

Remove and discard the lockwire from the screws (6).

(b)

Loosen the screws (6) and remove the cover (7).

(c)

Remove the nuts (5) and the wires (4).

(d)

Remove the nuts (3), the washers (2) and release the clamps (1) from the wires.

(e)

Remove the bolts (8) and the washers (9).

(f)

Release the clamps (10) from the wires.

(g)

Remove the nuts (13), the bolts (11), the washers (12) and the bonding straps (14).

Disconnect the Potable and Drain Water Connections


(Ref. Fig. 25-31-41-991-01400-AR - Galley Supply Connections)
WARNING : MAKE SURE THAT THE POTABLE WATER SYSTEM IS DEPRESSURIZED. A
PRESSURIZED SYSTEM CAN CAUSE INJURY TO PERSONS WHEN THEY DO WORK
ON IT.

AES

25-31-41 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

(3)

(4)

(5)

(a)

Open the door (1).

(b)

Remove the screws (2) and the access panel (3).

(c)

Push up the insulation (11), loosen the nut (9) and disconnect the potable water pipe (10) from
the fitting (8).

(d)

Push up the insulation (4), remove the clamps (6) and disconnect the drain pipe (5) from the pipe
(7).

(e)

Put blanking plugs on the disconnected line ends.

Disconnect the Air Connections


(Ref. Fig. 25-31-41-991-01400-AR - Galley Supply Connections)
(a)

Remove the clamps (16) and disconnect the exhaust air hose (17) from the hose (15).

(b)

Remove the clamp (12) and disconnect the air supply hose (14) from the hose (13).

(c)

Put blanking plugs on the disconnected line ends.

Remove the Upper Attachments


(Ref. Fig. 25-31-41-991-01800-X - Upper Attachment - G1)
(a)

Release the quick-release fasteners (3) and remove the panel (4).

(b)

Remove the screws (6) and the access panel (5).

(c)

Remove the screws (2) and the pelmet (1).

(d)

Remove the nuts (7), the washers (8) and the bolts (9).

(e)

Remove the tie rods (10) from the aircraft structure.

(f)

Remove the nuts (11), the washers (12) and the bolt (13).

(g)

Remove the tie rods (10) from the brackets (16).

(h)

Remove the nuts (17), the bolts (14) and the washers (15).

(i)

Remove the brackets (16).

Remove the Lower Attachments


(Ref. Fig. 25-31-41-991-01900-Y - Lower Attachment - G1)
WARNING : SUPPORT THE UNIT/ASSEMBLY OR IT WILL FALL AND BECOME DAMAGED OR
INJURE PERSONNEL. THE UNIT/ASSEMBLY IS HEAVY.

AES

(a)

Remove the screws (2) and the strips (1).

(b)

Remove the screws (10) and the covers (9).

(c)

Remove the bolts (15), the washers (14) and the plates (13).

(d)

Remove the eccentric plugs (11) and the eccentric bushes (12).

(e)

Carefully lift the galley from the blocks (4) and move it to the center of the aircraft.

(f)

Record the number and position of the shims (3) and remove them.

(g)

Remove the bolts (8) and the washers (7).

(h)

Remove the blocks (4).

(i)

Remove and discard the packings (5).

(j)

Remove the bushes (6).

25-31-41 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-31-41-020-050-AY
B.

Disconnect the Galley Splitline


NOTE :

This procedure is only necessary if you must remove the galley from the cabin.

NOTE :

The galley splitline bolts and screws are painted red.

(1)

Disconnect the Splitline Electrical Connections


(Ref. Fig. 25-31-41-991-05200-A - Splitline - Electrical Connections)
CAUTION :

(2)

(3)

MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU DISCONNECT
THEM.
IF YOU MAKE AN ERROR WHEN YOU CONNECT THE WIRES YOU WILL CAUSE
DAMAGE TO EQUIPMENT.

(a)

Release the quick-release fasteners (6) and remove the covers (7).

(b)

Remove the nuts (5) and the washers (4).

(c)

Remove the wires (3) from the terminal blocks (8).

(d)

Remove the screws (2) and the clamps (1).

Disconnect the Splitline Supply Connections


(Ref. Fig. 25-31-41-991-05300-B - Splitline - Supply Connections)
(a)

Remove the screw (2) and the clamp (3).

(b)

Remove the screws (5) and the clamps (6).

(c)

Disconnect the exhaust hose (4) from the galley structure.

(d)

Disconnect the air supply hose (1) from the galley structure.

(e)

Put blanking plugs on the disconnected line ends.

Disconnect the Galley Splitline


(Ref. Fig. 25-31-41-991-02000-A0 - Splitline Connections - G1)
WARNING : SUPPORT THE UNIT/ASSEMBLY OR IT WILL FALL AND BECOME DAMAGED OR
INJURE PERSONNEL. THE UNIT/ASSEMBLY IS HEAVY.

AES

(a)

Remove the bolts (1).

(b)

Remove the bolts (2), and the strips (4).

(c)

Remove the bolts (5) and the strips (6).

(d)

Prevent damage to the component interface and the adjacent area.

(e)

Carefully separate the galley modules (3) and (7) and remove them from the aircraft.

25-31-41 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

E
FR16

EXAMPLE

FR15

FR18

GALLEY 1
6475MM

2
1

FR15

STGR2

STGR3
FR16

STGR4

C
A

TO GALLEY 1
6475MM

FR18
2752VT
N_MM_253141_4_ABFA_01_00

AES

FIGURE 25-31-41-991-03800-U SHEET 1


Electrical Connections - G1

25-31-41 PB401

Page 6
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

4
5

D
7

10

EXAMPLE
11
14

12
10

13

N_MM_253141_4_ABFA_02_00

AES

FIGURE 25-31-41-991-03800-U SHEET 2


Electrical Connections - G1

25-31-41 PB401

Page 7
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

B
A

GALLEY 1

6475MM
11
5
6

10

A
B

12
17
16

13
14

15

N_MM_253141_4_ACB0_01_00

AES

FIGURE 25-31-41-991-01400-AR SHEET 1


Galley Supply Connections

25-31-41 PB401

Page 8
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
A

EXAMPLE

2
7

3
4

5
10

8
9

11
12
GALLEY 1
6475MM
17

12

15

13
15
14
16

N_MM_253141_4_BAG0_01_00

AES

FIGURE 25-31-41-991-01800-X SHEET 1


Upper Attachment - G1

25-31-41 PB401

Page 9
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
EXAMPLE

GALLEY 1
6475MM

15

14

13

12
11

10

4
5
6

N_MM_253141_4_ACZ0_01_00

AES

FIGURE 25-31-41-991-01900-Y SHEET 1


Lower Attachment - G1

25-31-41 PB401

Page 10
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
GALLEY 1
6475MM

1
3
4
5
8
2

3
8
7

6
4
5

3
7
6
N_MM_253141_4_EZA0_01_00

AES

FIGURE 25-31-41-991-05200-A SHEET 1


Splitline - Electrical Connections

25-31-41 PB401

Page 11
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
6475MM
GALLEY 1

3
2

N_MM_253141_4_DZC0_01_00

AES

FIGURE 25-31-41-991-05300-B SHEET 1


Splitline - Supply Connections

25-31-41 PB401

Page 12
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

GALLEY 1
6475MM
1
2

7
2
4

1
3

2
2

6
5

4
2

N_MM_253141_4_AGJ0_01_00

AES

FIGURE 25-31-41-991-02000-A0 SHEET 1


Splitline Connections - G1

25-31-41 PB401

Page 13
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-31-41-400-001-A
Installation of the Forward Galley Unit
FIN 6475MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Consumable Materials

REFERENCE
Material No: 04-022
Material No: 08-004A
Material No: 19-010
B.

Expendable Parts

FIG.ITEM
5

DESIGNATION
COMMON GREASES
SYNTH. HYDROCARBON GREASE HIGH PRESSURE
BONDING AND ADHESIVE COMPOUNDS
ADHESIVE SEALANT
LOCKWIRE STAINLSS STL ANNEALED 0.8MM DIA

DESIGNATION

IPC-CSN
25-31-01-01-030

packings
C.

Referenced Information

REFERENCE
12-33-21-618-001-A-01
12-33-21-618-001-A-02

DESIGNATION
Pre-conditioning through the HP Ground Connection
Pre-conditioning with the APU

20-21-11-911-001-A

Tightening Torques for Standard Threaded Fasteners

20-28-00-912-004-A

Electrical Bonding of Components With Conductive Bolts and Screws and


Bonding Straps in the Fuselage and in the Wings (this does not include the
tanks)-

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-23-41-000-001-A

Removal of the Ceiling Panels

25-23-41-400-001-A

Installation of the Ceiling Panels

25-23-45-000-002-A

Removal of the Door Frame Linings at the Right FWD Passenger/Crew Door

25-23-45-400-007-A

Installation of the Door Frame Linings at the Right FWD Passenger/Crew Door

** On A/C 005-099
25-26-41-000-001-A
25-26-41-400-001-A
25-31-41-000-001-A

Removal of the Forward Curtain Rail


Installation of the Forward Curtain Rail
Removal of the Forward Galley Unit

38-10-00-614-001-A

Pressurization of the Potable Water System from a Ground Air Supply

38-10-00-614-002-A

Depressurization of the Potable Water System

52-51-11-000-001-A
52-51-11-400-001-A

Removal of the Cockpit Door


Installation of the Cockpit Door

53-16-11-000-001-A

Removal of the Mount Fitting at FR 14

(Ref. Fig. 25-31-41-991-02000-A0 - Splitline Connections - G1)

AES

25-31-41 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
REFERENCE
(Ref. Fig. 25-31-41-991-05200-A - Splitline - Electrical Connections)

DESIGNATION

(Ref. Fig. 25-31-41-991-05300-B - Splitline - Supply Connections)


(Ref. Fig. 25-31-41-991-01900-Y - Lower Attachment - G1)
(Ref. Fig. 25-31-41-991-01800-X - Upper Attachment - G1)
(Ref. Fig. 25-31-41-991-01400-AR - Galley Supply Connections)
(Ref. Fig. 25-31-41-991-03800-U - Electrical Connections - G1)
3.

Job Set-up
** On A/C ALL
Subtask 25-31-41-860-054-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized (Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that:


(a)

On the AIR COND panel 30VU:


. The APU BLEED, the ENG1/2 BLEED and the PACK 1/2 pushbutton switches are in the
OFF position.
NOTE :

(3)

For the APU BLEED the ON legend is off.


For the ENG1/2 BLEED the OFF legends are on.
For the PACK 1/2 the OFF legends are on.

(b)

The warning notice to tell persons not to operate these pushbutton switches is in position.

(c)

On the High Pressure (HP) and the Low Pressure (LP) ground connectors the warning notice is in
position to tell persons not to connect the ground air supply.

(d)

On the water service panel, the warning notice is in position to tell persons not to pressurize the
potable water system.

Make sure that the potable water system is depressurized.


WARNING : MAKE SURE THAT THE POTABLE WATER SYSTEM IS DEPRESSURIZED. A
PRESSURIZED SYSTEM CAN CAUSE INJURY TO PERSONS WHEN THEY DO WORK
ON IT.
(a)

Make sure that the potable water system is depressurized (Ref. TASK 38-10-00-614-002-A).

(4)

Make sure that all the galley compartments are empty and all equipment is removed.

(5)

Make sure that the curtain and the curtain rail are removed
** On A/C 005-099
(Ref. TASK 25-26-41-000-001-A).

(6)

Make sure that the ceiling panels and the door frame linings in the area of the galley are removed
** On A/C ALL
(Ref. TASK 25-23-41-000-001-A), (Ref. TASK 25-23-45-000-002-A).

AES

(7)

Make sure that the cockpit door is removed (Ref. TASK 52-51-11-000-001-A).

(8)

If a cockpit door camera is installed, make sure that the hinge-mount fitting is removed (Ref. TASK
53-16-11-000-001-A).

25-31-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-31-41-865-110-A
B.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
PANEL

DESIGNATION
ELEC/GALLEY/CNTOR

122VU

FIN

LOCATION

7MC

S28

122VU

AIR COND/LAV/GALLEY VENT


CTL/EXTRACT FAN/CTL

5HU

U21

122VU

AIR COND/LAV/GALLEY VENT


CTL/EXTRACT FAN/SPLY

6HU

U19

ELEC/GALLEY/CTL

1XA

S26

ELEC/GALY & CAB/CTL

1XA

S26

123VU

FWD GALLEY/FEEDER D

2MC

AD04

123VU

FWD GALLEY/FEEDER F

16MC

AC10

FWD GALLEY/FEEDER C

1MC

AE10

** On A/C 003-004
122VU
** On A/C 005-099
122VU
** On A/C ALL

** On A/C 005-099
123VU
** On A/C ALL
Subtask 25-31-41-560-053-A
C.

Preparation of the Replacement Component


NOTE :

To move the galley through the aircraft door it is necessary to disconnect the galley splitline (Ref.
TASK 25-31-41-000-001-A).

Subtask 25-31-41-210-050-A
D.

4.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Do a visual inspection of the component interface and/or the adjacent area.

(3)

Make sure that the parts retained from the removed component are clean and in the correct condition.

Procedure
Subtask 25-31-41-420-050-AY
A.

Connect the Galley Splitline


NOTE :

This procedure is only necessary if you removed the galley from the cabin.

(1)

Unless specified torque all nuts, bolts and screws (Ref. TASK 20-21-11-911-001-A).

(2)

Connect the Galley at the Splitline


(Ref. Fig. 25-31-41-991-02000-A0 - Splitline Connections - G1)
WARNING : SUPPORT THE UNIT/ASSEMBLY OR IT WILL FALL AND BECOME DAMAGED OR
INJURE PERSONNEL. THE UNIT/ASSEMBLY IS HEAVY.

AES

25-31-41 PB401

Page 3
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

(3)

(a)

Prevent damage to the component interface and the adjacent area.

(b)

Carefully lift the galley modules (3) and (7) and put them in position in the aircraft.

(c)

Put the strips (4) in position and install the bolts (2) and (1).

(d)

Put the strips (6) in position and install the bolts (5).

Connect the Electrical Connections


(Ref. Fig. 25-31-41-991-05200-A - Splitline - Electrical Connections)
CAUTION :

(4)

REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
CONNECT THE ELECTRICAL WIRES.
IF YOU MAKE AN ERROR WHEN YOU CONNECT THE WIRES YOU WILL CAUSE
DAMAGE TO EQUIPMENT.

(a)

Put the wires (3) in position in the clamps (1) and install the screws (2).

(b)

Put the wires (3) in position in the terminal blocks (8) and install the washers (4) and the nuts
(5).

(c)

Put the covers (7) in position and install the quick-release fasteners (6).

Install the Splitline Supply Connections


(Ref. Fig. 25-31-41-991-05300-B - Splitline - Supply Connections)
(a)

Put the clamps (6) in position on the exhaust air hose (4) and install the screws (5).

(b)

Put the clamp (3) in position on the air supply hose (1) and install the screw (2).

Subtask 25-31-41-420-062-B0
B.

Installation of the Galley Unit


NOTE :
(1)

Unless specified TORQUE all nuts, bolts and screws. (Ref. TASK 20-21-11-911-001-A)

Install the Lower Attachments


(Ref. Fig. 25-31-41-991-01900-Y - Lower Attachment - G1)
WARNING : SUPPORT THE UNIT/ASSEMBLY OR IT WILL FALL AND BECOME DAMAGED OR
INJURE PERSONNEL. THE UNIT/ASSEMBLY IS HEAVY.
(a)

Apply COMMON GREASES (Material No: 04-022) to the bushes (6).

(b)

Install the bushes (6) in the floor hardpoints.

(c)

Install the new (IPC-CSN 25-31-01-01) packings (5) .

(d)

Put the blocks (4) in position on the hardpoints.

(e)

Apply COMMON GREASES (Material No: 04-022) to the threads of the bolts (8).

(f)

Install the bolts (8) and the washers (7).

(g)

Install the shims (3) on the blocks (4).

(h)

Carefully lift the galley and put it in position on the blocks (4) and the shims (3).

(i)

Install the eccentric plugs (11) and the eccentric bushes (12).
NOTE :

AES

If necessary, turn the eccentric plugs (11) and the eccentric bushes (12) until the holes in
the galley align with the holes in the blocks (4).

(j)

Install the plates (13).

(k)

Apply COMMON GREASES (Material No: 04-022) to the threads of the bolts (15).

25-31-41 PB401

Page 4
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(l)

Install the bolts (15) and the washers (14).

(m) Put the covers (9) in position and install the screws (10).
(n)
(2)

Install the strips (1) and the screws (2).

Install the Upper Attachments


(Ref. Fig. 25-31-41-991-01800-X - Upper Attachment - G1)
(a)

Put the brackets (16) in position and install the bolts (14), the washers (15) and the nuts (17).

(b)

Put the tie rods (10) in position on the brackets (16) and install the bolts (13), the washers (12)
and the nuts (11).

(c)

Put the tie rods (10) in position on the aircraft structure and install the bolts (9), the washers (8)
and the nuts (7).

WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT, REMOVE
AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE LOCKWIRE CAN CUT
OR BLIND YOU.
(d)

(3)

If necessary, remove and adjust the tie rods (10).


1

Remove and discard the lockwire.

Loosen the locknut.

Adjust the tie rod end until the bolts (13) and (9) can easily be installed.

Tighten the locknut.

Make sure that the tie rod end is in safety.

Safety the locknut with LOCKWIRE STAINLSS STL ANNEALED 0.8MM DIA (Material
No: 19-010) .

(e)

Install the access panel (5) and the screws (6).

(f)

Install the panel (4) and fasten the quick-release fasteners (3).

(g)

Put the pelmet (1) in position and install the screws (2).

Connect the Air and Water Connections


(Ref. Fig. 25-31-41-991-01400-AR - Galley Supply Connections)
WARNING : MAKE SURE THAT THE POTABLE WATER SYSTEM IS DEPRESSURIZED. A
PRESSURIZED SYSTEM CAN CAUSE INJURY TO PERSONS WHEN THEY DO WORK
ON IT.

(4)

(a)

Remove the blanking plugs from the disconnected line ends.

(b)

Install the potable water pipe (10) on the fitting (8) and tighten the nut (9).

(c)

Connect the drain pipe (5) on the pipe (7) and tighten the clamps (6).

(d)

Connect the hose (15) to the exhaust air hose (17) and tighten the clamps (16).

(e)

Connect the hose (13) to the air supply hose (14) and tighten the clamp (12).

Connect the Power Supply.


(Ref. Fig. 25-31-41-991-03800-U - Electrical Connections - G1)
CAUTION :

AES

REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
CONNECT THE ELECTRICAL WIRES.

25-31-41 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
IF YOU MAKE AN ERROR WHEN YOU CONNECT THE WIRES YOU WILL CAUSE
DAMAGE TO EQUIPMENT.
(a)

Install the bolts (11), the washers (12) and the nuts (13) to connect the bonding straps (14) (Ref.
TASK 20-28-00-912-004-A).

(b)

Put the clamps (1) in position on the wires and install the washers (2) and the nuts (3).

(c)

Put the clamps (10) in position on the wires and install the bolts (8), the washers (9) and the
clamps (10).

(d)

Refer to the match marks and put the wires (4) in position.

(e)

Install the nuts (5).

(f)

Put the cover (7) in position and install the screws (6).

WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT, REMOVE
AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE LOCKWIRE CAN CUT
OR BLIND YOU.
(g)
(5)

Safety the screws (6) with LOCKWIRE STAINLSS STL ANNEALED 0.8MM DIA (Material No:
19-010) .

Seal the Splitline Joints


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA
WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN
YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND
SKIN IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(a)

Apply new BONDING AND ADHESIVE COMPOUNDS (Material No: 08-004A) into all the
splitline joints.

Subtask 25-31-41-720-050-A
C.

Do a Test of the Bonding of the Galley and the Galley Electrical Equipment (Ref. TASK 20-28-00-912-004-A).

Subtask 25-31-41-865-111-A
D.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
PANEL

122VU
122VU

AES

DESIGNATION
ELEC/GALLEY/CNTOR
AIR COND/LAV/GALLEY VENT
CTL/EXTRACT FAN/CTL

FIN

LOCATION

7MC

S28

5HU

U21

25-31-41 PB401

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PANEL

DESIGNATION
AIR COND/LAV/GALLEY VENT
CTL/EXTRACT FAN/SPLY

6HU

U19

ELEC/GALLEY/CTL

1XA

S26

ELEC/GALY & CAB/CTL

1XA

S26

123VU

FWD GALLEY/FEEDER D

2MC

AD04

123VU

FWD GALLEY/FEEDER F

16MC

AC10

FWD GALLEY/FEEDER C

1MC

AE10

122VU

FIN

LOCATION

** On A/C 003-004
122VU
** On A/C 005-099
122VU
** On A/C ALL

** On A/C 005-099
123VU
** On A/C ALL
Subtask 25-31-41-942-051-A
E.

Safety Precautions
(1)

Remove the warning notice(s) from:


- the HP ground connector
- the LP ground connector
- the AIR COND panel 30VU
- the water service panel.

Subtask 25-31-41-710-051-A
F.

Operational Test of the Galley Systems


(1)

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

(2)

Do a check of the air supply (if installed) and air extraction system:

(3)

AES

(a)

Do the pre-conditioning with the APU (Ref. TASK 12-33-21-618-001-A-02), or the HP ground
connection (Ref. TASK 12-33-21-618-001-A-01).

(b)

Turn the individual air outlet clockwise until it is in the closed position.

(c)

Air must not come out from the individual air outlet.

(d)

Examine all the air hoses and the connections for leaks.

(e)

Repair all leaks.

(f)

Turn the individual air outlet counterclockwise until it is in the open position.

(g)

Make sure that different airflow is possible when you turn the individual air outlet.

(h)

Make sure that air is extracted through the galley exhaust.

Do a check of the potable water and drain system:


(a)

Pressurize the potable water system (Ref. TASK 38-10-00-614-001-A).

(b)

Examine all the potable water pipes for leaks.

(c)

Repair all leaks.

(d)

Operate the water faucet and make sure that water flows.

(e)

Let the water flow until it is clean.

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(4)

(f)

Examine the drain pipe for leaks.

(g)

Repair all leaks.

(h)

Depressurize the potable water system (Ref. TASK 38-10-00-614-002-A).

Do an operational test of the galley electrical system:


(a)

On the galley electrical panel, make sure that all the circuit breakers are closed.

ACTION
RESULT
1.In the flight compartment, on the overhead panel 35VU: On the galley electrical panel:
.

Push (on) the pushbutton switch 2XA GAllEY.

The POWER indicator light comes on.

2.On the galley electrical panel:

In the galley:

Set the WORKLIGHT switch to the ON position.

The galley worklight comes on.

Set the WORKLIGHT switch to the OFF position.

The galley worklight goes off.

3.In the flight compartment, on the overhead panel 35VU: On the galley electrical panel:
.
5.

Push (off) the pushbutton switch 2XA GALLEY.

The POWER indicator light goes off.

Close-up
Subtask 25-31-41-410-055-AT
A.

Close Access
(1)

Close Access to the Lower Connections


(Ref. Fig. 25-31-41-991-01400-AR - Galley Supply Connections)
(a)

Put the insulation (4) of the drain pipe (7) in position.

(b)

Put the insulation (11) of the potable water pipe (10) in position.

(c)

Put the access panel (3) in position and install the screws (2).

(d)

Close the door (1).

(2)

Install the galley equipment.

(3)

Make sure that the work area is clean and clear of tool(s) and other items.

(4)

Install the cockpit door (Ref. TASK 52-51-11-400-001-A).

(5)

Install the ceiling panels (Ref. TASK 25-23-41-400-001-A) and the door frame linings (Ref. TASK
25-23-45-400-007-A) in the area of the galley.

(6)

Install the curtain rail and the curtain, if removed (Ref. TASK 25-26-41-400-001-A).

Subtask 25-31-41-862-055-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-31-41 PB401

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AFT GALLEY - DESCRIPTION AND OPERATION


** On A/C ALL
1.

General
The aft galleys are installed in the aft utility area.

AES

25-33-00 PB001

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** On A/C ALL
2.

Component Location
(Ref. Fig. 25-33-00-12300-A - Aft Galley Locations)

AES

25-33-00 PB001

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** On A/C ALL
3.

System Description
There are two optional configurations of galley, these are the:
. wet unit galley
. dry unit galley.

AES

A.

Wet Unit Galley


The function of the wet unit galley is to keep and/or prepare food and hot or cold drinks. This galley has
electrical equipment, a potable water supply and waste water equipment.
The galley can hold full and/or half size trolleys and containers. The galley can also have stowage compartments
for coats, equipment etc..

B.

Dry Unit Galley


The function of the dry unit galley is to keep food and drink in storage. This galley has no system supplies or
equipment. The galley can hold full and/or half size trolleys and containers. The galley can also have stowage
compartments for coats, equipment etc..

25-33-00 PB001

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** On A/C ALL
4.

Power Supply

** On A/C 005-099
(Ref. Fig. 25-33-00-15200-H - Galley Power Supply General)
The galley electrical supply
** On A/C ALL
(Ref. 24-56-00-00) connects to terminal blocks in the aft utility area.
Circuit breakers in the galley control panel give electrical safety to the galley electrical equipment.

AES

25-33-00 PB001

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** On A/C ALL
5.

Interface
If applicable each galley has an interface with:
. the water waste system (Ref. 38-00-00-00),
. the lavatory/galley ventilation system (Ref. 21-23-00-00),
. the galley supply system (Ref. 25-56-00).

AES

25-33-00 PB001

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** On A/C ALL
6.

Component Description
(Ref. Fig. 25-33-00-18200-A - Galley Installation - Example)

AES

A.

Galley
The galley basic structure is made from sandwich panels. The sandwich panels are made from NOMEX with
fiberglass cover plates. Extrusions are bonded and/or riveted to the panels. Edge profiles, stainless-steel kick
strips and rub-strips are installed to protect the galley where applicable. The main galley attachment points are
hard point and/or seat rail attachments on the floor and tie rod attachments at the upper fuselage structure.

B.

Pelmet
The pelmet is a cover structure on the top of the galley. Behind the pelmet are all the top galley connections.

25-33-00 PB001

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** On A/C ALL

GALLEY 5
6483MM
(REF 253341)
ALTERNATIVE (REF 253345)

Z250
Z260

FR70

FR63

N_MM_253300_0_ACN0_01_00

AES

FIGURE 25-33-00-12300-A SHEET 1


Aft Galley Locations

25-33-00 PB001

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** On A/C 005-099

BUN WARMER
(IF INSTALLED)
HOT CUP
(IF INSTALLED)
WORK LIGHTS
(IF INSTALLED)
OVEN
(IF INSTALLED)
OVEN
(IF INSTALLED)
OVEN
(IF INSTALLED)
BOILER
(IF INSTALLED)
POTABLE WATER HEATERS
(IF INSTALLED)
HOT JUG
(IF INSTALLED)

AIRCRAFT POWER SUPPLY


115/200V 400HZ 15KVA
(REF 245600)

HOT JUG
(IF INSTALLED)
COFFEE MAKER
(IF INSTALLED)
WATER PUMP
(IF INSTALLED)
COFFEE MAKER
(IF INSTALLED)
TRASH COMPACTOR
(IF INSTALLED)
XFMR/RECT
(IF INSTALLED)

28VDC

FREEZER/CHILLER/REFRIGERATOR
(IF INSTALLED)
CONTROL PANEL
AFT GALLEY

N_MM_253300_0_AAX0_01_00

AES

FIGURE 25-33-00-15200-H SHEET 1


Galley Power Supply General

25-33-00 PB001

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** On A/C ALL
UPPER
ATTACH
FITTING

PELMET
GALLEY
EXAMPLE

EQUIPMENT
RACK

GALLEY
STRUCTURE

STOWAGE

A
B
A
A

TROLLEY
STOWAGE

B
EXAMPLE

A
A

STOWAGE

DRAIN
VALVE

A
EXAMPLE OF
FLOOR FITTING

POTABLE
WATER
FILTER

NOTE:
FOR THE GALLEY EQUIPMENT
REFER TO 253500
FOR THE INSTALLATION OF THE
AIR CHILLERS REFER TO 253400
N_MM_253300_0_AEM0_01_00

AES

FIGURE 25-33-00-18200-A SHEET 1


Galley Installation - Example

25-33-00 PB001

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AIRCRAFT MAINTENANCE MANUAL

GALLEY UNIT - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-33-41-000-002-A
Removal of the Aft Galley Unit
FIN 6483MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific

QTY
DESIGNATION
AR PLUG - BLANKING
AR SAFETY CLIP - CIRCUIT BREAKER

No specific

AR

B.

WARNING NOTICE(S)

Referenced Information

REFERENCE
12-24-38-680-001-A

DESIGNATION
Draining of the Potable Water System (with Electrical Power)

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

25-23-41-000-001-A

Removal of the Ceiling Panels

25-23-45-000-003-A

Removal of the Door Frame Linings at the Left AFT Passenger/Crew Door

25-23-45-000-004-A

Removal of the Door Frame Linings at the Right AFT Passenger/Crew Door

** On A/C 005-099
25-26-41-000-003-A
Removal of the Aft Curtain Rail
25-35-00-00
GALLEY EQUIPMENT - DESCRIPTION AND OPERATION
(Ref. Fig. 25-33-41-991-02200-U - Electrical connections - G5)
(Ref. Fig. 25-33-41-991-00600-AV - Supply Connections - G5)
(Ref. Fig. 25-33-41-991-01200-X - Upper Attachment - G5)
(Ref. Fig. 25-33-41-991-01300-Y - Lower Attachment - G5)
(Ref. Fig. 25-33-41-991-03200-B - Splitline - Supply Connections)
(Ref. Fig. 25-33-41-991-01400-Z - Splitline Connections - G5)
3.

Job Set-up
** On A/C ALL
Subtask 25-33-41-861-052-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-33-41-680-050-A
B.

AES

Drain the Potable Water System (Ref. TASK 12-24-38-680-001-A).

25-33-41 PB401

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Subtask 25-33-41-865-094-A
C.

Open, safety and tag this(these) circuit breaker(s):


PANEL

DESIGNATION
ELEC/GALLEY/CNTOR

122VU

FIN

LOCATION

7MC

S28

122VU

AIR COND/LAV/GALLEY VENT


CTL/EXTRACT FAN/CTL

5HU

U21

122VU

AIR COND/LAV/GALLEY VENT


CTL/EXTRACT FAN/SPLY

6HU

U19

ELEC/GALLEY/CTL

1XA

S26

ELEC/GALY & CAB/CTL

1XA

S26

123VU

AFT GALLEY/FEEDER A

3MC

AF04

123VU

AFT GALLEY/FEEDER B

12MC

AD09

123VU

AFT GALLEY/FEEDER E

14MC

AF09

** On A/C 003-004
122VU
** On A/C 005-099
122VU
** On A/C ALL

Subtask 25-33-41-010-052-A
D.

Get Access
(1)

Remove the contents which are kept in the galley, if necessary.

(2)

Remove the galley equipment (Ref. 25-35-00-00).

(3)

Remove the curtain and curtain rail, if installed


** On A/C 005-099
(Ref. TASK 25-26-41-000-003-A).

(4)

Remove the ceiling panels


** On A/C ALL
(Ref. TASK 25-23-41-000-001-A) and the door frame linings (Ref. TASK 25-23-45-000-004-A) and
(Ref. TASK 25-23-45-000-003-A) in the area of the galley.

Subtask 25-33-41-941-050-A
E.

Safety Precautions
(1)

On the AIR COND panel 30VU:


(a)

Make sure that the APU BLEED, ENG 1 BLEED, ENG 2 BLEED, PACK 1 and PACK 2
pushbutton switches are in the OFF position.
NOTE :

(b)
(2)

Put a WARNING NOTICE(S) in position to tell persons not to operate these pushbutton switches.

On the water service panel:


(a)

AES

For the APU BLEED the ON legend is off.


For the ENG 1 BLEED and ENG 2 BLEED the OFF legends are on.
For the PACK 1 and PACK 2 the OFF legends are on.

Put a WARNING NOTICE(S) in position to tell persons not to pressurize the potable water
system.

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(3)
4.

On the High Pressure (HP) and Low Pressure (LP) ground connectors, put a WARNING NOTICE(S) in
position to tell persons NOT to supply the ground air.

Procedure
Subtask 25-33-41-020-059-BA
A.

Removal of the Galley Unit


(1)

Remove the Power Supply


(Ref. Fig. 25-33-41-991-02200-U - Electrical connections - G5)
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT, REMOVE
AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE LOCKWIRE CAN CUT
OR BLIND YOU.
(a)

Remove and discard the lockwire from the screws (6).

(b)

Loosen the screws (6) and remove the cover (7).

CAUTION :

(2)

MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU DISCONNECT
THEM.
IF YOU MAKE AN ERROR WHEN YOU CONNECT THE WIRES YOU WILL CAUSE
DAMAGE TO EQUIPMENT.

(c)

Remove the nuts (5) and the wires (4).

(d)

Remove the nuts (3), the washers (2) and release the clamps (1) from the wires.

(e)

Remove the bolts (10), the washers (9) and release the clamps (8) from the wires.

(f)

Remove the nuts (11), the bolts (14), the washers (13) and the bonding straps (12).

Disconnect the Potable and Drain Water Connections


(Ref. Fig. 25-33-41-991-00600-AV - Supply Connections - G5)
WARNING : MAKE SURE THAT THE POTABLE WATER SYSTEM IS DEPRESSURIZED. A
PRESSURIZED SYSTEM CAN CAUSE INJURY TO PERSONS WHEN THEY DO WORK
ON IT.

(3)

(4)

AES

(a)

Remove the screws (2) and the access panel (1).

(b)

Loosen the nut (13) and disconnect the potable water pipe (14) from the fitting (12).

(c)

Remove the clamps (10) and disconnect the pipe (9) from the water drain pipe (11).

(d)

Put blanking plugs on the disconnected line ends.

Disconnect the Air Supply Connections


(Ref. Fig. 25-33-41-991-00600-AV - Supply Connections - G5)
(a)

Remove the clamp (7) and disconnect the hose (8) from the air supply hose (6).

(b)

Remove the clamps (4) and disconnect the hose (3) from the exhaust air hose (5).

(c)

Put blanking plugs on the disconnected line ends.

Remove the Upper Attachments


(Ref. Fig. 25-33-41-991-01200-X - Upper Attachment - G5)
(a)

Remove the screws (3) and the pelmet (4).

(b)

Remove the screws (2) and the access panels (1).

25-33-41 PB401

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(5)

(c)

Remove the bolts (7), the washers (6), the nuts (5) and disconnect the tie rods (8) from the
aircraft structure.

(d)

Remove the bolts (11), the washers (10), the nuts (9) and disconnect the tie rods (8) from the
brackets (14).

(e)

Remove the bolts (12), the washers (13), the nuts (15) and the brackets (14).

Remove the Lower Attachments


(Ref. Fig. 25-33-41-991-01300-Y - Lower Attachment - G5)
WARNING : SUPPORT THE UNIT/ASSEMBLY OR IT WILL FALL AND BECOME DAMAGED OR
INJURE PERSONNEL. THE UNIT/ASSEMBLY IS HEAVY.
(a)

Remove the screws (2) and the strips (1).

(b)

Remove the screws (16) covers (15).

(c)

Remove the bolts (3), the washers (4), the plates (5) and the shims (6).

(d)

Remove the eccentric bushes (7) and the eccentric plugs (8).

(e)

Prevent damage to the component interface and the adjacent area.

(f)

Carefully lift the galley off the blocks (10) and move it to the center of the aircraft.

(g)

Remove the shims (9).


NOTE :

Identify the position and number of the shims for the installation procedure.

(h)

Remove the bolts (14) and the washers (13).

(i)

Remove the blocks (10).

(j)

Remove and discard the packings (11).

(k)

Remove the bushes (12).

Subtask 25-33-41-020-052-BA
B.

Disconnect the Galley Splitline


NOTE :

This procedure is only necessary if you must remove the galley from the cabin.

NOTE :

The galley splitline screws and bolts are painted red.

(1)

(2)

Disconnect the Supply Connections


(Ref. Fig. 25-33-41-991-03200-B - Splitline - Supply Connections)
(a)

Remove the clamp (9) and disconnect the exhaust air pipe (10) from the manifold (14).

(b)

Loosen the nut (2) and disconnect the water spigot (1).

(c)

loosen the nut (4) and disconnect the fitting (5) from the pipe (3).

(d)

Remove the clamp (7) and disconnect the drain pipe (8) from the sink drain (6).

(e)

Remove the clamps (12) and disconnect the hoses (11) from the air supply hose (13).

Disconnect the Galley at the Splitline


(Ref. Fig. 25-33-41-991-01400-Z - Splitline Connections - G5)
WARNING : SUPPORT THE UNIT/ASSEMBLY OR IT WILL FALL AND BECOME DAMAGED OR
INJURE PERSONNEL. THE UNIT/ASSEMBLY IS HEAVY.

AES

25-33-41 PB401

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AES

(a)

Remove the screws (9), the washers (10) and the fittings (3) and (1).

(b)

Remove the bolts (7) and the washers (8).

(c)

Remove the screws (6) and (7) and the washers (5) and (8).

(d)

Prevent damage to the component interface and the adjacent area.

(e)

Carefully separate the galley modules (2), (4) and (13) and remove them from the aircraft.

25-33-41 PB401

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** On A/C ALL
FR68

A
GALLEY 5

EXAMPLE

6483MM

D
FR69

B
E

2
3

1
2

STGR4

FR68

STGR5

STGR6

A
C

D
D

7200VT

TO GALLEY 5
6483MM
FR69

A
N_MM_253341_4_AABA_01_00

AES

FIGURE 25-33-41-991-02200-U SHEET 1


Electrical connections - G5

25-33-41 PB401

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** On A/C ALL

4
5

6
7

D
EXAMPLE

E
EXAMPLE
14
13

12

9
10
11

N_MM_253341_4_AABA_02_00

AES

FIGURE 25-33-41-991-02200-U SHEET 2


Electrical connections - G5

25-33-41 PB401

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** On A/C ALL

GALLEY 5
6483MM

A
2

A
1

3
8
9
7
14

13

10

11
12

N_MM_253341_4_CWT0_01_00

AES

FIGURE 25-33-41-991-00600-AV SHEET 1


Supply Connections - G5

25-33-41 PB401

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** On A/C ALL

A
EXAMPLE

A
4
2

1
5
3

A
6
7
8
2
1
GALLEY 5
6483MM

9
10

15

10

13

11
13
12
14

N_MM_253341_4_ALV0_01_00

AES

FIGURE 25-33-41-991-01200-X SHEET 1


Upper Attachment - G5

25-33-41 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

GALLEY 5

EXAMPLE

6483MM

2
1
2

B
3

EXAMPLE

7
8

16

15

14

13

10
11
12

N_MM_253341_4_DDG0_01_00

AES

FIGURE 25-33-41-991-01300-Y SHEET 1


Lower Attachment - G5

25-33-41 PB401

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** On A/C ALL
GALLEY 5
6483MM

B
A

C
D

13

14

C
11

EXAMPLE
12

12
11

9
6
10

7
8
N_MM_253341_4_BZD0_01_00

AES

FIGURE 25-33-41-991-03200-B SHEET 1


Splitline - Supply Connections

25-33-41 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
1
1

GALLEY 5
6483MM

10
2
9
10
9
10
9

11
12

10

9
4

13
8
7

5
6

5
6

7
8

N_MM_253341_4_AHM0_01_00

AES

FIGURE 25-33-41-991-01400-Z SHEET 1


Splitline Connections - G5

25-33-41 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-33-41-400-002-A
Installation of the Aft Galley Unit
FIN 6483MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

Material No: 08-004A


Material No: 11-003
Material No: 19-003
Material No: 19-010

DESIGNATION
COMMON GREASES
BONDING AND ADHESIVE COMPOUNDS
ADHESIVE SEALANT
CLEANING AGENTS
METHYL-ETHYL-KETONE
LINT-FREE COTTON CLOTH
LOCKWIRE STAINLSS STL ANNEALED 0.8MM DIA

Expendable Parts

FIG.ITEM
11

DESIGNATION

Consumable Materials

REFERENCE
Material No: 04-004A

C.

QTY
1
SCRAPER - NON METALLIC

DESIGNATION

IPC-CSN
25-33-04-01-030

packings
D.

Referenced Information

REFERENCE
12-15-38-613-001-A

DESIGNATION
Fill the Potable Water Tank System (Aircraft Electrical Power Available)

12-33-21-618-001-A-01
12-33-21-618-001-A-02

Pre-conditioning through the HP Ground Connection


Pre-conditioning with the APU

20-21-11-911-001-A

Tightening Torques for Standard Threaded Fasteners

20-28-00-869-002-A
20-28-00-912-004-A

Table of the Maximum Permitted Resistance Values


Electrical Bonding of Components With Conductive Bolts and Screws and
Bonding Straps in the Fuselage and in the Wings (this does not include the
tanks)-

21-23-00-720-002-A
24-42-00-861-001-A

Functional Test of an Air Extraction Point


Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-23-41-000-001-A

Removal of the Ceiling Panels

25-23-41-400-001-A

Installation of the Ceiling Panels

25-23-45-000-003-A

Removal of the Door Frame Linings at the Left AFT Passenger/Crew Door

25-23-45-000-004-A

Removal of the Door Frame Linings at the Right AFT Passenger/Crew Door

AES

25-33-41 PB401

Page 1
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-23-45-400-005-A

DESIGNATION
Installation of the Door Frame Linings at the Right AFT Passenger/Crew Door

25-23-45-400-008-A

Installation of the Door Frame Linings at the Left AFT Passenger/Crew Door

** On A/C 005-099
25-26-41-000-003-A
25-26-41-400-003-A
25-33-41-000-002-A

Removal of the Aft Curtain Rail


Installation of the Aft Curtain Rail
Removal of the Aft Galley Unit

25-35-00-410-001-A

Installation of the Galley Equipment

38-10-00-614-001-A

Pressurization of the Potable Water System from a Ground Air Supply

38-10-00-614-002-A

Depressurization of the Potable Water System

(Ref. Fig. 25-33-41-991-01400-Z - Splitline Connections - G5)


(Ref. Fig. 25-33-41-991-03200-B - Splitline - Supply Connections)
(Ref. Fig. 25-33-41-991-01300-Y - Lower Attachment - G5)
(Ref. Fig. 25-33-41-991-01200-X - Upper Attachment - G5)
(Ref. Fig. 25-33-41-991-00600-AV - Supply Connections - G5)
(Ref. Fig. 25-33-41-991-02200-U - Electrical connections - G5)
3.

Job Set-up
** On A/C ALL
Subtask 25-33-41-860-051-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized (Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that all the galley compartments are empty.

(3)

Make sure that:


(a)

On the AIR COND panel 30VU:


. The PACK 2 pushbutton switches are in the OFF position.
NOTE :

For the APU BLEED the ON legend is off.


For the ENG 1/2 BLEED the OFF legends are on.
For the PACK 1/2 the OFF legends are on.

(b)

The warning notice to tell persons not to operate these pushbutton switches is in position.

(c)

On the High Pressure (HP) and the Low Pressure (LP) ground connectors the warning notice is in
position to tell persons not to connect the ground air supply.

(d)

On the water service panel, the warning notice is in position to tell persons not to pressurize the
potable water system.

(4)

Make sure that the potable water system is depressurized (Ref. TASK 38-10-00-614-002-A).

(5)

Make sure that the curtain and the curtain rail are removed
** On A/C 005-099
(Ref. TASK 25-26-41-000-003-A).

AES

25-33-41 PB401

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AIRCRAFT MAINTENANCE MANUAL
(6)

Make sure that the ceiling panels in the area of the galley are removed
** On A/C ALL
(Ref. TASK 25-23-41-000-001-A).

(7)

Make sure that the door frame linings in the area of the galley are removed (Ref. TASK
25-23-45-000-004-A) and (Ref. TASK 25-23-45-000-003-A).

Subtask 25-33-41-865-095-A
B.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
PANEL

DESIGNATION
ELEC/GALLEY/CNTOR

122VU

FIN

LOCATION

7MC

S28

122VU

AIR COND/LAV/GALLEY VENT


CTL/EXTRACT FAN/CTL

5HU

U21

122VU

AIR COND/LAV/GALLEY VENT


CTL/EXTRACT FAN/SPLY

6HU

U19

ELEC/GALLEY/CTL

1XA

S26

ELEC/GALY & CAB/CTL

1XA

S26

123VU

FWD GALLEY/FEEDER D

2MC

AD04

123VU

AFT GALLEY/FEEDER A

3MC

AF04

123VU

AFT GALLEY/FEEDER B

12MC

AD09

123VU

AFT GALLEY/FEEDER E

14MC

AF09

123VU

FWD GALLEY/FEEDER F

16MC

AC10

FWD GALLEY/FEEDER C

1MC

AE10

** On A/C 003-004
122VU
** On A/C 005-099
122VU
** On A/C ALL

** On A/C 005-099
123VU
4.

Procedure
** On A/C ALL
Subtask 25-33-41-560-052-A
A.

Preparation of the Replacement Component


WARNING : SUPPORT THE UNIT/ASSEMBLY OR IT WILL FALL AND BECOME DAMAGED OR INJURE
PERSONNEL. THE UNIT/ASSEMBLY IS HEAVY.
(1)

If necessary, disconnect the galley at the splitline and move it through the aircraft door (Ref. TASK
25-33-41-000-002-A).

Subtask 25-33-41-210-054-A
B.

AES

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Do a visual inspection of the component interface and/or the adjacent area.

(3)

Make sure that the parts retained from the removed component are clean and in the correct condition.

25-33-41 PB401

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AIRCRAFT MAINTENANCE MANUAL
Subtask 25-33-41-420-052-BA
C.

Connect the Galley Splitline


NOTE :

This procedure is only necessary if you removed the galley from the cabin.

NOTE :

Unless specified TORQUE all nuts, bolts and screws (Ref. TASK 20-21-11-911-001-A).

(1)

Connect the Galley at the Splitline


(Ref. Fig. 25-33-41-991-01400-Z - Splitline Connections - G5)
WARNING : SUPPORT THE UNIT/ASSEMBLY OR IT WILL FALL AND BECOME DAMAGED OR
INJURE PERSONNEL. THE UNIT/ASSEMBLY IS HEAVY.

(2)

(a)

Prevent damage to the component interface and the adjacent area.

(b)

Carefully lift the galley modules (13), (4) and (2) and put them in position.

(c)

Put the brackets (1) and (3) in position and install the bolts (9) and the washers (10).

(d)

Install the screws (6) and (12) and the washers (5) and (11).

(e)

install the bolts (7) and the washers (8).

Connect the Supply Connections


(Ref. Fig. 25-33-41-991-03200-B - Splitline - Supply Connections)
(a)

Connect the exhaust air pipe (10) to the manifold (14) and install the clamp (9).

(b)

Connect the water spigot (1) and tighten the nut (2).

(c)

Connect the pipe (3) to the fitting (5) and tighten the nut (4).

(d)

Connect the drain pipe (8) to the sink drain (6) and tighten the clamp (7).

(e)

Connect the hoses (11) to the air supply hose (13) and tighten the clamps (12).

Subtask 25-33-41-420-059-BA
D.

Installation of the Galley Unit


NOTE :
(1)

Unless specified TORQUE all nuts, bolts and screws. (Ref. TASK 20-21-11-911-001-A)

Install the Lower Attachments


(Ref. Fig. 25-33-41-991-01300-Y - Lower Attachment - G5)
WARNING : SUPPORT THE UNIT/ASSEMBLY OR IT WILL FALL AND BECOME DAMAGED OR
INJURE PERSONNEL. THE UNIT/ASSEMBLY IS HEAVY.

AES

(a)

Apply COMMON GREASES (Material No: 04-004A) to the bushes (12).

(b)

Install the bushes (12) in the floor hardpoints.

(c)

Install new (IPC-CSN 25-33-04-01) packings (11) .

(d)

Put the blocks (10) in position on the hardpoints.

(e)

Apply COMMON GREASES (Material No: 04-004A) to the bolts (14).

(f)

Install the washers (13) and the bolts (14).

(g)

Install the shims (9) on the blocks (10).

(h)

Carefully lift the galley and put it in position on the blocks (10).

25-33-41 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(i)

Install the eccentric plugs (8) and the eccentric bushes (7).
NOTE :

If necessary turn the eccentric plugs (8) and the eccentric bushes (7) until the holes align
and the galley touches all the blocks (10).

(j)

Install the shims (6).

(k)

Install the plates (5).

(l)

Apply COMMON GREASES (Material No: 04-004A) to the bolts (3).

(m) Install the bolts (3) and the washers (4).

(2)

(n)

Install the covers (15) and the screws (16).

(o)

Install the strips (1) and the screws (2).

Install the Upper Attachments


(Ref. Fig. 25-33-41-991-01200-X - Upper Attachment - G5)
(a)

Put the brackets (14) in position and install the bolts (12) the washers (13) and the nuts (15).

(b)

Put the tie rods (8) in position on the brackets (14) and install the bolts (11), the washers (10)
and the nuts (9).

(c)

Put the tie rods (6) in position on the structure and install the bolts (7), the washers (10) and the
nuts (5).

(d)

If necessary, remove and adjust the tie rods (8).


WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.

(3)

Remove and discard the lockwire.

Loosen the locknut.

Adjust the tie rod end until the bolts (7) and (11) can easily be installed.

Tighten the locknut.

Make sure that the tie rod end is in safety.

Safety the locknut with LOCKWIRE STAINLSS STL ANNEALED 0.8MM DIA (Material
No: 19-010) .

(e)

Put the pelmet (4) in position and install the screws (3).

(f)

Put the access panels (1) in position and install the screws (2).

Connect the Potable and Drain Water Connections


(Ref. Fig. 25-33-41-991-00600-AV - Supply Connections - G5)
WARNING : MAKE SURE THAT THE POTABLE WATER SYSTEM IS DEPRESSURIZED. A
PRESSURIZED SYSTEM CAN CAUSE INJURY TO PERSONS WHEN THEY DO WORK
ON IT.

(4)

AES

(a)

Remove the blanking plugs from the disconnected line ends.

(b)

Connect the potable water pipe (14) to the fitting (12) and tighten the nut (13).

(c)

Connect the water drain pipe (9) to the pipe (11) and tighten the clamps (10).

Connect the Air Connections


(Ref. Fig. 25-33-41-991-00600-AV - Supply Connections - G5)

25-33-41 PB401

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(5)

(a)

Remove the blanking plugs from the disconnected line ends.

(b)

Connect the exhaust air hose (3) to the hose (5) and tighten the clamps (4).

(c)

Connect the fresh air hose (8) to the hose (6) and tighten the clamp (7).

Connect the Power Supply


(Ref. Fig. 25-33-41-991-02200-U - Electrical connections - G5)
CAUTION :

REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
CONNECT THE ELECTRICAL WIRES.
IF YOU MAKE AN ERROR WHEN YOU CONNECT THE WIRES YOU WILL CAUSE
DAMAGE TO EQUIPMENT.

(a)

Put the bonding straps (12) in position and install the washers (13), the bolts (14) and the nuts
(11) (Ref. TASK 20-28-00-912-004-A).

(b)

Put the clamps (8) in position on the wires.

(c)

Install the washers (9) and the bolts (10).

(d)

Put the clamps (1) in position on the wires and install the nuts (3) and the washers (2).

(e)

Put the wires (4) in position and install the nuts (5).

(f)

Put the cover (7) in position and install the screws (6).

WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT, REMOVE
AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE LOCKWIRE CAN CUT
OR BLIND YOU.
(g)
(6)

Safety the screws (6) with LOCKWIRE STAINLSS STL ANNEALED 0.8MM DIA (Material No:
19-010) .

Seal the Splitline Joints of the Galley Unit


(a)

Remove the old sealant of the splitline joints with a SCRAPER - NON METALLIC.

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE


MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(b)

Clean the splitline joints with CLEANING AGENTS (Material No: 11-003) and a LINT-FREE
COTTON CLOTH (Material No: 19-003) .

(c)

Apply new BONDING AND ADHESIVE COMPOUNDS (Material No: 08-004A) into all the
splitline joints.

Subtask 25-33-41-720-050-A
E.

Do a Test of the Bonding of the Galley and the Galley Electrical Equipment (Ref. TASK 20-28-00-869-002-A).

Subtask 25-33-41-865-096-A
F.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
PANEL

122VU
122VU

AES

DESIGNATION
ELEC/GALLEY/CNTOR
AIR COND/LAV/GALLEY VENT
CTL/EXTRACT FAN/CTL

FIN

LOCATION

7MC

S28

5HU

U21

25-33-41 PB401

Page 6
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
PANEL

DESIGNATION
AIR COND/LAV/GALLEY VENT
CTL/EXTRACT FAN/SPLY

6HU

U19

ELEC/GALLEY/CTL

1XA

S26

ELEC/GALY & CAB/CTL

1XA

S26

123VU

AFT GALLEY/FEEDER A

3MC

AF04

123VU

AFT GALLEY/FEEDER B

12MC

AD09

123VU

AFT GALLEY/FEEDER E

14MC

AF09

122VU

FIN

LOCATION

** On A/C 003-004
122VU
** On A/C 005-099
122VU
** On A/C ALL

Subtask 25-33-41-942-050-A
G.

Safety Precautions
(1)

Remove the warning notices from:


- the HP ground connector
- the LP ground connector
- the AIR COND panel 30VU
- the water service panel.

Subtask 25-33-41-613-055-A
H.

Fill the Potable Water System (Ref. TASK 12-15-38-613-001-A).

Subtask 25-33-41-710-052-E
J.

Operational Test of the Galley Systems


(1)

Make sure that the aircraft electrical power is energized (Ref. TASK 24-42-00-861-001-A).

(2)

Do a check of the water system:


(a)

Pressurize the potable water system (Ref. TASK 38-10-00-614-001-A).

(b)

Examine all the potable water pipes for leaks.


NOTE :

(c)

Operate the water faucet and make sure that water flows.

(d)

Examine the drain hose for leaks.


NOTE :

(e)
(3)

AES

Leaks are not permitted.

Leaks are not permitted.

Depressurize the potable water system (Ref. TASK 38-10-00-614-002-A).

Do a check of the electrical system:


(a)

Push the pushbutton switch 2XA GALLEY on the overhead panel 35VU in the flight
compartment.

(b)

Make sure that the POWER indicator light on the galley electrical panel comes on.

(c)

Make sure that all the circuit breakers on the galley electrical panel are closed.

(d)

Operate each electrical unit/component for a short time to make sure that it is serviceable.

25-33-41 PB401

Page 7
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AIRCRAFT MAINTENANCE MANUAL
(e)

(4)

5.

For example, the galley worklight:


1

Push the worklight switch ON, the switch illuminates: the worklight goes ON.

Push the worklight switch again, the switch-brightness goes out: the worklight goes OFF.

(f)

Release the pushbutton switch 2XA GALLEY on the overhead panel 35VU in the flight
compartment.

(g)

Make sure that the POWER indicator light on the galley electrical panel goes off.

Do a check of the air supply- and the air exhaust systems:


(a)

Do the pre-conditioning with the APU (Ref. TASK 12-33-21-618-001-A-02) or do the preconditioning through the HP ground connection (Ref. TASK 12-33-21-618-001-A-01).

(b)

Do the functional test of an air extraction point (Ref. TASK 21-23-00-720-002-A), leave the
electrical circuits energised if the test is over.

(c)

Turn the individual air outlet clockwise until it is in the closed position.

(d)

Air must not come out from the individual air outlets.

(e)

Examine all the air pipes and the connections for leaks.

(f)

Repair all leaks.

(g)

Turn the individual air outlet counterclockwise until it is in the open position.

(h)

Make sure that different airflow is possible when you turn the individual outlet.

Close-up
Subtask 25-33-41-410-052-AY
A.

Close Access
(1)

Close access to the Lower Connections


(Ref. Fig. 25-33-41-991-00600-AV - Supply Connections - G5)
(a)

Make sure that the work area is clean and clear of tool(s) and other items.

(b)

Put the panel (1) in position and install the screws (2).

(2)

Install the galley equipment (Ref. TASK 25-35-00-410-001-A).

(3)

Install the ceiling panels (Ref. TASK 25-23-41-400-001-A) and the door frame linings (Ref. TASK
25-23-45-400-005-A) and (Ref. TASK 25-23-45-400-008-A) in the area of the galley.

(4)

Install the curtain rail and curtain, if removed (Ref. TASK 25-26-41-400-003-A).

Subtask 25-33-41-862-052-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-33-41 PB401

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AIRCRAFT MAINTENANCE MANUAL

GALLEY EQUIPMENT - DESCRIPTION AND OPERATION


** On A/C ALL
1.

General
The galley equipment is installed to keep and prepare food and drinks for the passengers and the crew and to store
waste materials.

AES

25-35-00 PB001

Page 1
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
2.

Component Location
(Ref. Fig. 25-35-00-14000-A - Example of Galley Equipment)

AES

25-35-00 PB001

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
3.

System Description
There are different types of galleys, storage galleys and preparation galleys.

AES

A.

Storage Galleys
The storage galleys are only used to keep food, drinks and unwanted materials and have:
. Food trolleys,
. Waste trolleys,
. Food and drinks containers.

B.

Preparation Galleys
The preparation galleys are used to prepare the food and the drinks and have this electrically operated items (if
installed):
. Trash-Compactor(s)
. Oven(s)
. Oven Control Module(s)
. Coffee-maker(s)
. Beverage-Maker(s)
. Bun-warmer(s)
. Roll-Warmer(s)
. Hot-cup(s)
. Hot-jug(s)
. Water-heater(s)
. Refrigerator(s)
. Wine-Chiller(s)
. Hot-plate(s)

25-35-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
4.

Power Supply
The galley power supply system (Ref. 24-56-00-00) supplies the electrical equipment in the preparation galleys with
115 VAC.

AES

25-35-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
5.

Interface
The galley equipment has interfaces with:
. the potable water system (Ref. 38-10-00-00),
. the wastewater drain system (Ref. 38-30-00-00),
. the galley power supply (Ref. 24-56-00-00).

AES

25-35-00 PB001

Page 5
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
6.

Component Description
A.

AES

Galley Equipment
Oven:
The oven has a control box to select the temperature and time of operation, to heat the meals.
Water Heater:
The water heater heats water supplied from the potable water system. (Ref. 38-10-00)
Hot Jug:
The hot jug keeps the drinks at a stable temperature.
Hot Cup:
The hot cup is used to heat the beverages.
Coffee Maker:
The coffee maker prepares and keeps the coffee at a high temperature in a container, or in a coffee jug on a hot
plate. The potable water system (Ref. 38-12-00) supplies water to the coffee maker.
The coffee maker has hot or hot and cold water faucets installed.
Trolley:
The trolley has trays or drawers for storage.
Waste Trolley:
The waste trolley has a waste container with a flap.
Container:
The container is used to keep trays, drawers, beverages and food.

25-35-00 PB001

Page 6
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

WATER HEATER
(REF 253527)

COFFEE MAKER
(REF 253515)
BEVERAGE MAKER
(REF 253521)
OVEN
(REF 253519)

SINK

HOT CUP
(REF 253525)
REFRIGERATOR
(REF 253529)
WASTE BOX

TROLLEYS

TRASH COMPACTOR
(REF 253511)

N_MM_253500_0_AAM0_01_00

AES

FIGURE 25-35-00-14000-A SHEET 1


Example of Galley Equipment

25-35-00 PB001

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

GALLEY EQUIPMENT - MAINTENANCE PRACTICES


** On A/C ALL
Task 25-35-00-010-001-A
Removal of the Galley Equipment
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
25-35-15-000-001-A
25-35-19-000-003-A
25-35-34-000-001-A
3.

DESIGNATION
Removal of the Coffee Maker
Removal of the Steam Oven
Removal of the Galley Control-Panel

Procedure
Subtask 25-35-00-010-073-F
A.

Removal of the Coffee Maker(s) (Ref. TASK 25-35-15-000-001-A).

Subtask 25-35-00-010-076-B
B.

Removal of the Steam-Oven(s) (Ref. TASK 25-35-19-000-003-A).

Subtask 25-35-00-010-089-A
C.

AES

Removal of the Galley Control-Panel(s) (Ref. TASK 25-35-34-000-001-A).

25-35-00 PB201

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-35-00-410-001-A
Installation of the Galley Equipment
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
25-35-15-400-001-A
25-35-19-400-003-A
25-35-34-400-001-A
3.

DESIGNATION
Installation of the Coffee Maker
Installation of the Steam Oven
Installation of the Galley Control-Panel

Procedure
Subtask 25-35-00-410-072-F
A.

Installation of the Coffee Maker(s) (Ref. TASK 25-35-15-400-001-A).

Subtask 25-35-00-410-075-B
B.

Installation of the Steam-Oven(s) (Ref. TASK 25-35-19-400-003-A).

Subtask 25-35-00-410-088-A
C.

AES

Installation of the Galley Control-Panel(s) (Ref. TASK 25-35-34-400-001-A).

25-35-00 PB201

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

GALLEY EQUIPMENT - DEACTIVATION/REACTIVATION


** On A/C ALL
Task 25-35-00-040-001-A
Deactivation of the Galley-Waste-Compartment Flapper-Door
1.

Reason for the Job


MMEL 25-35-01A
Galley Waste Compartment Flapper Door
(Old MMEL ref: 25-30-01)

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
1
WARNING NOTICE(S)

Consumable Materials

REFERENCE
Material No: 08-052
C.

DESIGNATION

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
SELF ADHESIVE ALUMINIUM TAPE

Referenced Information

REFERENCE
DESIGNATION
(Ref. Fig. 25-35-00-991-00100-A - Galley-Waste-Compartment Flapper-Door)
3.

Job Set-up
Subtask 25-35-00-861-077-A
A.

4.

There is no special job set-up for this task.

Procedure
Subtask 25-35-00-040-050-A
A.

Deactivation of the Defective or Missing Waste-Compartment Flapper-Door


(Ref. Fig. 25-35-00-991-00100-A - Galley-Waste-Compartment Flapper-Door)
(1)

Seal the opening of the waste chute with self adhesive tape BONDING AND ADHESIVE COMPOUNDS
(Material No: 08-052) .

(2)

Put a WARNING NOTICE(S) in position to tell persons not to use the waste compartment.

(3)

Open the access door of the waste compartment:


(a)

5.

Make sure that the waste container is empty.

Close-up
Subtask 25-35-00-410-067-A
A.

AES

Close Access
(1)

Make sure that the work area is clean and clear of tools and other items.

(2)

Close the access door of the waste compartment.

25-35-00 PB401

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(3)

AES

Make an entry in the logbook.

25-35-00 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE

A
EXAMPLE

WASTE CHUTE

FLAPPER DOOR

C
WASTE COMPARTMENT

A
ACCESS DOOR

C
EXAMPLE

4
CONTAINER
5
6

B
B
EXAMPLE

1
2
7

N_MM_253500_4_AAA0_01_00

AES

FIGURE 25-35-00-991-00100-A SHEET 1


Galley-Waste-Compartment Flapper-Door

25-35-00 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-35-00-440-001-A
Reactivation of the Galley-Waste-Compartment Flapper-Door
1.

Reason for the Job


MMEL 25-35-01A
Galley Waste Compartment Flapper Door
(Old MMEL ref: 25-30-01)

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
DESIGNATION
(Ref. Fig. 25-35-00-991-00100-A - Galley-Waste-Compartment Flapper-Door)
3.

Job Set-up
Subtask 25-35-00-861-078-A
A.

4.

There is no special job set-up for this task.

Procedure
Subtask 25-35-00-440-050-A
A.

Reactivation of the Defective or Missing Waste-Compartment Flapper-Door


(Ref. Fig. 25-35-00-991-00100-A - Galley-Waste-Compartment Flapper-Door)
(1)

Remove the warning notice and the aluminium tape.

(2)

If necessary, remove the damaged flapper-door:

(3)

5.

(a)

Open the access door.

(b)

Remove the waste container.

(c)

Remove the bolt (3), the washer (2) and disconnect the bonding strap (1).

(d)

Remove the bolt (6), the washer (5), the nut (4), the screws (7) and the flapper-door (8).

Install a new flapper-door:


(a)

Put the new flapper-door (8) in position and install the screws (7), the washer (5), the bolt (6)
and the nut (4). Tighten the screws (7), the bolt (6) and the nut (4).

(b)

Connect the bonding strap (1) and install the washer (2) and the bolt (3).

(c)

Make sure that the flapper-door:


. Operates correctly
. Is aligned with the surface
. Closes and seals fully.

(d)

Put the waste container in position.

(e)

Close the access door.

Close-up
Subtask 25-35-00-410-068-A
A.

Close Access
(1)

AES

Make sure that the work area is clean and clear of tools and other items.

25-35-00 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

GALLEY EQUIPMENT - ADJUSTMENT/TEST


** On A/C ALL
Task 25-35-00-710-013-A
Operational Test of the Coffee-Maker
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-41-00-861-002-A

DESIGNATION
Energize the Aircraft Electrical Circuits from the External Power

24-41-00-861-002-A-01

Energize the Aircraft Electrical Circuits from the APU

24-41-00-861-002-A-02

Energize the Aircraft Electrical Circuits from Engine 1(2)

24-41-00-862-002-A

De-energize the Aircraft Electrical Circuits Supplied from the External Power

24-41-00-862-002-A-01

De-energize the Aircraft Electrical Circuits Supplied from the APU

24-41-00-862-002-A-02

De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2)

24-56-00-710-001-A

Operational Test of the Galley Supply

38-10-00-614-001-A

Pressurization of the Potable Water System from a Ground Air Supply

38-10-00-614-002-A

Depressurization of the Potable Water System

3.

Job Set-up
Subtask 25-35-00-861-062-A
A.

Energize the aircraft electrical circuits


(Ref. TASK 24-41-00-861-002-A) or (Ref. TASK 24-41-00-861-002-A-01) or (Ref. TASK 24-41-00-861-002A-02).

Subtask 25-35-00-865-085-A
B.

Make sure that this(these) circuit breaker(s) is(are) closed:


PANEL

DESIGNATION
ELEC/GALLEY/CNTOR

7MC

S28

ELEC/GALLEY/CTL

1XA

S26

ELEC/GALY & CAB/CTL

1XA

S26

123VU

FWD GALLEY/FEEDER D

2MC

AD04

123VU

AFT GALLEY/FEEDER A

3MC

AF04

123VU

AFT GALLEY/FEEDER B

12MC

AD09

123VU

AFT GALLEY/FEEDER E

14MC

AF09

123VU

FWD GALLEY/FEEDER F

16MC

AC10

122VU

FIN

LOCATION

** On A/C 003-004
122VU
** On A/C 005-099
122VU
** On A/C ALL

AES

25-35-00 PB501

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
PANEL
** On A/C 005-099
123VU

DESIGNATION

FIN

FWD GALLEY/FEEDER C

1MC

LOCATION
AE10

** On A/C ALL
Subtask 25-35-00-860-051-A
C.

4.

Aircraft Maintenance Configuration


(1)

Make sure that the related galley is supplied with electrical power (Ref. TASK 24-56-00-710-001-A).

(2)

Make sure that the related circuit breaker(s) of the coffee maker on the galley control panel is(are)
closed.

(3)

Pressurize the potable water system (Ref. TASK 38-10-00-614-001-A).

Procedure
Subtask 25-35-00-710-064-I
WARNING : OPEN THE WATER FAUCET OR THE WATER DRAIN CAREFULLY AND SLOWLY. THE TANK IS
PRESSURIZED AND STEAM OR VERY HOT WATER CAN COME OUT OF THE NOZZLE. HOT
WATER OR STEAM IS DANGEROUS (IT CAN BURN YOU).
WARNING : DO NOT TOUCH THE UNIT UNTIL IT IS SUFFICIENTLY COOL TO PREVENT BURNS WHEN YOU
DO THE MAINTENANCE TASK(S).
A.

Do the Operational Test of the Coffee-Maker

ACTION

RESULT

1.At the coffee-maker:


. Put the cup shelf below the brew head.
. Put an empty server into the coffee-maker and lock
the brew handle in the down position.
2.At the galley:
. Close the potable water shutoff-valve.
3.At the coffee-maker:
. Push the ON/OFF pushbutton.
4.At the galley:
. Open the potable water shutoff-valve.

At the coffee-maker:
. The ON/OFF and TEST/LOW WATER indicators
come on.
. The unit fills with water and after a short time the
TEST/LOW WATER indicator goes off.

5.At the coffee-maker:


. Push and hold the TEST/LOW WATER pushbutton.

All indicators come on as long as the pushbutton is


pressed.

Push the HOT PLATE pushbutton.

Push the HOT PLATE pushbutton.

.
.
.

The HOT PLATE indicator comes on.


The warmer plate becomes warm.
The HOT PLATE indicator goes off.

.
.

After approximately 3 minutes.


Push the BREW pushbutton.

.
.
.

Lift the brew handle.

The HOT WATER indicator comes on.


The BREW indicator comes on.
The brew operation starts and the server fills with hot
water.
After a short time, the brew operation stops.

AES

25-35-00 PB501

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

ACTION
Lock the brew handle in the down position and push
the BREW pushbutton.

.
.

Push and hold the HOT WATER pushbutton.

Release the HOT WATER pushbutton.

.
.

Wait until the BREW indicator goes off.

Remove and empty the server. Put the empty server


back into the coffee-maker and lock the brew handle
in the down position.

Push the ON/OFF pushbutton.

5.

RESULT
The BREW indicator comes on.
The brew operation starts again and the server fills with
hot water.
The BREW indicator goes off and the brew operation
stops. Water flows from the faucet into the server.
The BREW indicator comes on.
The brew operation starts again and the server fills with
hot water.
The brew operation is complete and the server is filled
with hot water.

All indicators go off.

Close-up
Subtask 25-35-00-410-051-A
A.

Close Access
(1)

Put all related CB and switches to their initial configuration.

(2)

Make sure that the coffee maker is in its initial configuration.

(3)

Depressurize the potable water system (Ref. TASK 38-10-00-614-002-A).

(4)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-35-00-862-062-A
B.

AES

De-energize the aircraft electrical circuits


(Ref. TASK 24-41-00-862-002-A) or (Ref. TASK 24-41-00-862-002-A-01) or (Ref. TASK 24-41-00-862-002A-02).

25-35-00 PB501

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-35-00-710-016-A
Operational Test of the Steam Oven
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-41-00-861-002-A

DESIGNATION
Energize the Aircraft Electrical Circuits from the External Power

24-41-00-861-002-A-01

Energize the Aircraft Electrical Circuits from the APU

24-41-00-861-002-A-02

Energize the Aircraft Electrical Circuits from Engine 1(2)

24-41-00-862-002-A

De-energize the Aircraft Electrical Circuits Supplied from the External Power

24-41-00-862-002-A-01

De-energize the Aircraft Electrical Circuits Supplied from the APU

24-41-00-862-002-A-02

De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2)

38-10-00-614-001-A

Pressurization of the Potable Water System from a Ground Air Supply

38-10-00-614-002-A

Depressurization of the Potable Water System

3.

Job Set-up
Subtask 25-35-00-861-065-A
A.

Energize the aircraft electrical circuits


(Ref. TASK 24-41-00-861-002-A) or (Ref. TASK 24-41-00-861-002-A-01) or (Ref. TASK 24-41-00-861-002A-02).

Subtask 25-35-00-865-088-A
B.

Make sure that this(these) circuit breaker(s) is(are) closed:


PANEL

DESIGNATION
ELEC/GALLEY/CNTOR

7MC

S28

ELEC/GALLEY/CTL

1XA

S26

ELEC/GALY & CAB/CTL

1XA

S26

123VU

FWD GALLEY/FEEDER D

2MC

AD04

123VU

AFT GALLEY/FEEDER A

3MC

AF04

123VU

AFT GALLEY/FEEDER B

12MC

AD09

123VU

AFT GALLEY/FEEDER E

14MC

AF09

123VU

FWD GALLEY/FEEDER F

16MC

AC10

FWD GALLEY/FEEDER C

1MC

AE10

122VU

FIN

LOCATION

** On A/C 003-004
122VU
** On A/C 005-099
122VU
** On A/C ALL

** On A/C 005-099
123VU

AES

25-35-00 PB501

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Subtask 25-35-00-860-065-A
C.

4.

Aircraft Maintenance Configuration


(1)

Make sure that the pushbutton GALLEY 2XA on the overhead panel 35VU is in the ON position (the
white OFF indicator does not come on).

(2)

Make sure that the related CB of the steam oven on the galley control panel is closed.

(3)

Pressurize the potable water system (Ref. TASK 38-10-00-614-001-A).

Procedure
** On A/C 005-099
Subtask 25-35-00-710-067-C
A.

Do the Operational Test of the Steam-Oven:

ACTION
1.At the galley:
. Close the potable-water shut-off valve.
2.On the steam-oven:
. Push the OVEN/ON pushbutton to the on position.
.

Push the OVEN/ON pushbutton to the off position.

3.At the galley:


. Open the potable-water shut-off valve.
4.On the steam-oven:
. Push the OVEN/ON pushbutton to the on position.

RESULT

On
.
.
.
.

the steam-oven:
The OVEN/ON indicator comes on.
The NO WATER indicator comes on.
The OVEN/ON indicator goes off.
The NO WATER indicator goes off.

On the steam-oven:
. The OVEN/ON indicator comes on.
. The blower operates. An usual noise from the blower is
heard. Any unusual noise is not permitted.
. The heater comes on and the temperature will increase.

5.On the steam-oven:


. Push the STEAM/ON pushbutton to the on position.

On the steam-oven:
. The STEAM/ON indicator comes on.

The LOW indicator comes on.

.
.

After a short time, the CYCLE indicator comes on.


After a short time, the CYCLE indicator goes off.

Set the LOW/HIGH temperature pusbutton to the


LOW position.

NOTE :
.

Do not operate an empty oven for more than 5


minutes in the HIGH mode.
Set the timer to max. 5 minutes.

6.On the steam-oven:


. Push the STEAM/ON pushbutton to the off position.
.

Do step 5 thru 6 again for each available temperature.

Push the OVEN/ON pushbutton.

AES

On the steam-oven:
. The STEAM/ON indicator goes off.
.
.

The blower stops.


All indicators go off.

25-35-00 PB501

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004
Subtask 25-35-00-710-067-G
A.

Operational Test of the Steam Oven


NOTE :

This test is applicable for P/N 4323100-00-6622.

ACTION
On the oven control module (OCM):
. The green LED above the ON/OFF pushbutton
flashes.
. Push the ON/OFF pushbutton.

On
.
.
.
.
.

the OCM:
The display shows the customer programs.
Set and operate the customer programs.
Operate customer program PRESET for 1 minute.
Operate customer program LOW for 2 minutes.
Operate customer program MEDIUM for 2 minutes.

5.

RESULT
On the OCM:
. The green LED above the ON/OFF pushbutton stops
flashing.
. The display indication comes up.
. The display shows the airline logo, software version and
selftest.
. The OCM starts a selftest.
. The selftest must be completed without errors.
ON the OCM:
. The customer programs must be completed without
errors.

Close-up
** On A/C ALL
Subtask 25-35-00-410-065-A
A.

Close Access
(1)

Put all CB and switches to the initial configuration.

(2)

Depressurize the potable water system (Ref. TASK 38-10-00-614-002-A).

(3)

Make sure that the steam oven is in its initial configuration.

(4)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-35-00-862-076-A
B.

AES

De-energize the aircraft electrical circuits


(Ref. TASK 24-41-00-862-002-A) or (Ref. TASK 24-41-00-862-002-A-01) or (Ref. TASK 24-41-00-862-002A-02).

25-35-00 PB501

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

COFFEE MAKER - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-35-15-000-001-A
Removal of the Coffee Maker
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific

QTY
2
CAP - BLANKING
2
PLUG - BLANKING

No specific

AR

B.

DESIGNATION

WARNING NOTICE(S)

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

38-10-00-614-002-A

Depressurization of the Potable Water System

(Ref. Fig. 25-35-15-991-00200-D - Coffee-Maker attached with single release pin)


3.

Job Set-up
Subtask 25-35-15-861-052-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-35-15-860-058-A
B.

At the related galley on the galley control panel:


(1)

Open, safety and tag the related circuit breaker(s) of the coffee maker.

Subtask 25-35-15-860-050-A
C.

4.

Aircraft Maintenance Configuration


(1)

De-pressurize the potable water system (Ref. TASK 38-10-00-614-002-A).

(2)

On the water service panel, put a WARNING NOTICE(S) in position to tell persons not to pressurize
the potable water system.

Procedure
Subtask 25-35-15-020-051-F
A.

AES

Removal of the Coffee-Maker (attached with a single release pin)


(Ref. Fig. 25-35-15-991-00200-D - Coffee-Maker attached with single release pin)

25-35-15 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
WARNING : DO NOT TOUCH THE UNIT UNTIL IT IS SUFFICIENTLY COOL TO PREVENT BURNS WHEN
YOU DO THE MAINTENANCE TASK(S).
(1)

Loosen the screw (2) and pull the lever (3) to the unlocked position.

(2)

Removal of the coffee-maker from the galley


WARNING : MAKE SURE THAT THE POTABLE WATER SYSTEM IS DEPRESSURIZED. A
PRESSURIZED SYSTEM CAN CAUSE INJURY TO PERSONS WHEN THEY DO WORK
ON IT.

AES

(a)

Carefully pull the coffee-maker (1) to disconnect the electrical connector and the potable-water
supply-line.

(b)

Remove the coffee-maker (1) from the galley.

(3)

Set the lever (3) to the locked position and tighten the screw (2).

(4)

Put CAP - BLANKING on the disconnected electrical connectors.

(5)

Put PLUG - BLANKING on the disconnected line ends.

25-35-15 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE

A
EXAMPLE

B
B
3

N_MM_253515_4_BAA0_01_00

AES

FIGURE 25-35-15-991-00200-D SHEET 1


Coffee-Maker attached with single release pin

25-35-15 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-35-15-400-001-A
Installation of the Coffee Maker
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
AR WARNING NOTICE(S)

DESIGNATION

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

C.

Referenced Information

REFERENCE
20-21-15-912-001-A

DESIGNATION
Tightening Torques for Electrical Component Fasteners

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-35-00-710-013-A
38-10-00-614-002-A

Operational Test of the Coffee-Maker


Depressurization of the Potable Water System

(Ref. Fig. 25-35-15-991-00200-D - Coffee-Maker attached with single release pin)


3.

Job Set-up
Subtask 25-35-15-860-055-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the potable water system is de-pressurized (Ref. TASK 38-10-00-614-002-A).

(2)

Make sure that on the water service panel a WARNING NOTICE(S) is in position to tell persons not to
pressurize the potable water system.

(3)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

(4)

At the related galley on the galley control panel:


(a)

4.

Make sure that the related circuit breaker(s) of the coffee maker is (are) open, safetied and
tagged.

Procedure
Subtask 25-35-15-210-050-A
A.

AES

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Do an inspection of the component interface and/or the adjacent area.

(3)

Make sure that the parts retained from the removed component are clean and in the correct condition.

25-35-15 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-35-15-420-051-F
B.

Installation of the Coffee-Maker (attached with a single release pin)


(Ref. Fig. 25-35-15-991-00200-D - Coffee-Maker attached with single release pin)
WARNING : DO NOT TOUCH THE UNIT UNTIL IT IS SUFFICIENTLY COOL TO PREVENT BURNS WHEN
YOU DO THE MAINTENANCE TASK(S).
(1)

Remove the blanking caps from the electrical connector(s).

(2)

Make sure that the electrical connectors are clean and in the correct condition.

(3)

Remove the blanking plugs from the disconnected line ends.

(4)

If the lever (3) is in the locked position:


(a)

(5)

Loosen the screw (2) and pull the lever (3) to the unlocked position.

Installation of the coffee-maker at the galley


WARNING : MAKE SURE THAT THE POTABLE WATER SYSTEM IS DEPRESSURIZED. A
PRESSURIZED SYSTEM CAN CAUSE INJURY TO PERSONS WHEN THEY DO WORK
ON IT.

(6)

(a)

Make sure that the lever (3) is in the unlocked position.

(b)

Carefully put the coffee-maker (1) on the rail (4) and push the coffee-maker (1) into the galley.

(c)

Set the lever (3) to the locked position.

(d)

Make sure that the coffee-maker (1) is correctly locked on the rail (4).

(e)

Tighten the screw (2).

Unless specified TORQUE the screw (Ref. TASK 20-21-15-912-001-A).

Subtask 25-35-15-860-059-A
C.

At the related galley on the galley control panel:


(1)

Remove the safety clip(s) and the tag(s) and close the related circuit breaker(s) of the coffee maker.

Subtask 25-35-15-790-050-A
D.

Leak Test
(1)

Operate the coffee maker (Ref. TASK 25-35-00-710-013-A).


(a)

Do a leak check of the coffee maker unit and the adjacent area.

(b)

If you find leaks, repair all leaks.

Subtask 25-35-15-710-052-A
E.
5.

Do the operational test of the coffee maker (Ref. TASK 25-35-00-710-013-A).

Close-up
Subtask 25-35-15-410-050-A
A.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-35-15-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-35-15 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

OVEN - REMOVAL/INSTALLATION
** On A/C ALL
Task 25-35-19-000-003-A
Removal of the Steam Oven
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific
B.

QTY
1
CAP - BLANKING
1
PLUG - BLANKING

DESIGNATION

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

38-10-00-614-002-A

Depressurization of the Potable Water System

(Ref. Fig. 25-35-19-991-00300-B - Steam Oven)


3.

Job Set-up
Subtask 25-35-19-861-054-A
A.

Energize the ground service network (Ref. TASK 24-42-00-861-001-A).

Subtask 25-35-19-860-055-A
B.

Aircraft Maintenance Configuration


(1)

De-pressurize the potable water system (Ref. TASK 38-10-00-614-002-A).

Subtask 25-35-19-860-067-A
C.

At the related galley on the galley control panel:


(1)

4.

Open, safety and tag the circuit breaker(s) of the steam oven.

Procedure
Subtask 25-35-19-020-052-B
WARNING : SUPPORT THE UNIT/ASSEMBLY OR IT WILL FALL AND BECOME DAMAGED OR INJURE
PERSONNEL. THE UNIT/ASSEMBLY IS HEAVY.
A.

Removal of the Steam Oven


(Ref. Fig. 25-35-19-991-00300-B - Steam Oven)
(1)

AES

Prevent damage to the component interface and the adjacent area.

25-35-19 PB401

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(2)

Remove the screws (1).

(3)

Carefully pull the steam oven (2) out of the galley.

(4)

Hold the steam oven in position and disconnect the electrical connector (3).

(5)

Disconnect the Water Supply Line:


WARNING : MAKE SURE THAT THE POTABLE WATER SYSTEM IS DEPRESSURIZED. A
PRESSURIZED SYSTEM CAN CAUSE INJURY TO PERSONS WHEN THEY DO WORK
ON IT.
(a)

AES

Disconnect the water supply line (4).

(6)

Remove the steam oven (2) from the galley.

(7)

Put CAP - BLANKING on the disconnected line ends.

(8)

Put PLUG - BLANKING on the disconnected electrical connectors.

25-35-19 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE

A
OVEN
CONTROLLER

4
2

A
3

NOTE:

THE OVENDOOR CAN BE INSTALLED


ON LH OR ON RH SIDE.
THE LH SIDE INSTALLATION IS SHOWN.
N_MM_253519_4_ACA0_01_00

AES

FIGURE 25-35-19-991-00300-B SHEET 1


Steam Oven

25-35-19 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-35-19-400-003-A
Installation of the Steam Oven
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

B.

QTY

DESIGNATION
Torque wrench: range to between 0.20 and 3.60 M.DAN (2.00 and 26.00
LBF.FT)

Referenced Information

REFERENCE
20-21-11-911-001-A

DESIGNATION
Tightening Torques for Standard Threaded Fasteners

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-30-00-920-001-A

Discard the Galley Air-Extraction Filter Elements

25-35-00-710-016-A
38-10-00-614-002-A

Operational Test of the Steam Oven


Depressurization of the Potable Water System

(Ref. Fig. 25-35-19-991-00300-B - Steam Oven)


3.

Job Set-up
Subtask 25-35-19-860-056-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the potable water system is de-pressurized (Ref. TASK 38-10-00-614-002-A).

(2)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A)

Subtask 25-35-19-860-068-A
B.

At the related galley on the galley control panel:


(1)

4.

Make sure that the circuit breaker(s) of the steam oven is (are) open, safetied and tagged.

Procedure
Subtask 25-35-19-420-052-B
WARNING : SUPPORT THE UNIT/ASSEMBLY OR IT WILL FALL AND BECOME DAMAGED OR INJURE
PERSONNEL. THE UNIT/ASSEMBLY IS HEAVY.
A.

AES

Installation of the Steam Oven


(Ref. Fig. 25-35-19-991-00300-B - Steam Oven)
(1)

Prevent damage to the component interface and the adjacent area.

(2)

Do a visual inspection of the grill(s) and the housing(s) of the air extraction filter(s) in the area of the
installation-position.
. If necessary clean the grill(s) and the housing(s) with a vacuum cleaner.
. If necessary replace the air extraction filter(s) (Ref. TASK 25-30-00-920-001-A).

25-35-19 PB401

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(3)

Hold a suitable sized piece of paper to the applicable air extraction inlet(s). The paper will stay in
position at the air extraction inlet(s) by the air suction.

(4)

Make sure that the work area is clean and clear of tool(s) and other items.

(5)

Remove the blanking caps from the electrical connector(s).

(6)

Make sure that the electrical connectors are clean and in the correct condition.

(7)

Hold the steam oven (2) in position.

(8)

Connect the electrical connector (3).

(9)

Connection of the Water Supply Line:


WARNING : MAKE SURE THAT THE POTABLE WATER SYSTEM IS DEPRESSURIZED. A
PRESSURIZED SYSTEM CAN CAUSE INJURY TO PERSONS WHEN THEY DO WORK
ON IT.
(a)

Remove the blanking plugs from the disconnected line ends.

(b)

Connect the water supply line (4).

(10) Carefully push the steam oven (2) into the galley.
(11) Install the screws (1).
(12) Torque the screws (1) to 0.69 M.DAN (61.06 LBF.IN) (Ref. TASK 20-21-11-911-001-A).
Subtask 25-35-19-860-069-A
B.

At the related galley on the galley control panel:


(1)

Remove the safety tag(s) and clip(s), and close the circuit breaker(s) of the steam oven.

Subtask 25-35-19-710-052-A
C.
5.

Do the operational test of the steam oven (Ref. TASK 25-35-00-710-016-A).

Close-up
Subtask 25-35-19-860-058-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-35-19-862-052-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A)

25-35-19 PB401

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

CONTROL PANEL - GALLEY - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-35-34-000-001-A
Removal of the Galley Control-Panel
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific
B.

QTY
DESIGNATION
AR CAP - BLANKING
AR SAFETY CLIP - CIRCUIT BREAKER

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-35-34-991-00100-A - Galley Control-Panel)


3.

Job Set-up
Subtask 25-35-34-861-050-A
A.

Energize the Ground Service Network (Ref. TASK 24-42-00-861-001-A)

Subtask 25-35-34-865-053-A
B.

Open, safety and tag this(these) circuit breaker(s):


PANEL

DESIGNATION
ELEC/GALLEY/CNTOR

7MC

S28

ELEC/GALLEY/CTL

1XA

S26

ELEC/GALY & CAB/CTL

1XA

S26

123VU

FWD GALLEY/FEEDER D

2MC

AD04

123VU

AFT GALLEY/FEEDER A

3MC

AF04

123VU

AFT GALLEY/FEEDER B

12MC

AD09

123VU

AFT GALLEY/FEEDER E

14MC

AF09

123VU

FWD GALLEY/FEEDER F

16MC

AC10

122VU

FIN

LOCATION

** On A/C 003-004
122VU
** On A/C 005-099
122VU
** On A/C ALL

AES

25-35-34 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
PANEL
** On A/C 005-099
123VU
4.

DESIGNATION
FWD GALLEY/FEEDER C

FIN
1MC

LOCATION
AE10

Procedure
** On A/C ALL
Subtask 25-35-34-020-050-A
A.

AES

Removal of the Galley Control-Panel


(Ref. Fig. 25-35-34-991-00100-A - Galley Control-Panel)
(1)

Remove the screws (1).

(2)

Carefully pull the galley control-panel (2) out of the galley.

(3)

Disconnect the electrical connectors (3).

(4)

Remove the galley control-panel (2) from the galley.

(5)

Put blanking caps on the disconnected electrical connector(s).

25-35-34 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

A
EXAMPLE

A
2

N_MM_253534_4_AAM0_01_00

AES

FIGURE 25-35-34-991-00100-A SHEET 1


Galley Control-Panel

25-35-34 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-35-34-400-001-A
Installation of the Galley Control-Panel
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
AR SAFETY CLIP - CIRCUIT BREAKER

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

C.

Referenced Information

REFERENCE
24-41-00-861-002-A

DESIGNATION
Energize the Aircraft Electrical Circuits from the External Power

24-41-00-861-002-A-01

Energize the Aircraft Electrical Circuits from the APU

24-41-00-861-002-A-02

Energize the Aircraft Electrical Circuits from Engine 1(2)

24-41-00-862-002-A

De-energize the Aircraft Electrical Circuits Supplied from the External Power

24-41-00-862-002-A-01

De-energize the Aircraft Electrical Circuits Supplied from the APU

24-41-00-862-002-A-02

De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2)

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

ESPM 20-44-00-0
(Ref. Fig. 25-35-34-991-00100-A - Galley Control-Panel)
3.

Job Set-up
Subtask 25-35-34-861-051-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the Ground Service Network is energized (Ref. TASK 24-42-00-861-001-A)

Subtask 25-35-34-865-054-A
B.

Open, safety and tag this(these) circuit breaker(s):


PANEL

122VU

DESIGNATION
ELEC/GALLEY/CNTOR

7MC

FIN
S28

LOCATION

ELEC/GALLEY/CTL

1XA

S26

ELEC/GALY & CAB/CTL

1XA

S26

FWD GALLEY/FEEDER D

2MC

AD04

** On A/C 003-004
122VU
** On A/C 005-099
122VU
** On A/C ALL
123VU

AES

25-35-34 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

123VU

PANEL

DESIGNATION
AFT GALLEY/FEEDER A

3MC

FIN
AF04

LOCATION

123VU

AFT GALLEY/FEEDER B

12MC

AD09

123VU

AFT GALLEY/FEEDER E

14MC

AF09

123VU

FWD GALLEY/FEEDER F

16MC

AC10

FWD GALLEY/FEEDER C

1MC

AE10

** On A/C 005-099
123VU
4.

Procedure
** On A/C ALL
Subtask 25-35-34-420-050-A
WARNING : MAKE SURE THAT YOU OBEY ALL THE WARNINGS AND THE CAUTIONS INCLUDED IN THE
REFERENCED PROCEDURES.
A.

Installation of the Galley Control-Panel


(Ref. Fig. 25-35-34-991-00100-A - Galley Control-Panel)
(1)

Remove the blanking caps from the electrical connector(s).

(2)

Make sure that the electrical connectors are clean and in the correct condition.

(3)

Do an inspection of the component interface and/or the adjacent area.

(4)

Connect the electrical connectors (3) (Ref. ESPM 20-44-00-0).

(5)

Carefully push the galley control-panel (2) into the galley.

(6)

Install the screws (1) and tighten them.

Subtask 25-35-34-865-055-A
B.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
PANEL

DESIGNATION
ELEC/GALLEY/CNTOR

7MC

S28

ELEC/GALLEY/CTL

1XA

S26

ELEC/GALY & CAB/CTL

1XA

S26

123VU

FWD GALLEY/FEEDER D

2MC

AD04

123VU

AFT GALLEY/FEEDER A

3MC

AF04

123VU

AFT GALLEY/FEEDER B

12MC

AD09

123VU

AFT GALLEY/FEEDER E

14MC

AF09

123VU

FWD GALLEY/FEEDER F

16MC

AC10

FWD GALLEY/FEEDER C

1MC

AE10

122VU

FIN

LOCATION

** On A/C 003-004
122VU
** On A/C 005-099
122VU
** On A/C ALL

** On A/C 005-099
123VU

AES

25-35-34 PB401

Page 2
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Subtask 25-35-34-861-052-A
C.

Energize the Aircraft Electrical Circuits (Ref. TASK 24-41-00-861-002-A) or (Ref. TASK 24-41-00-861-002A-01) or (Ref. TASK 24-41-00-861-002-A-02)

Subtask 25-35-34-860-050-A
D.

Aircraft Maintenance Configuration


(1)

On the overhead panel 35VU, push the GALLEY pushbutton 2XA.

(2)

Make sure that the white OFF indicator at the GALLEY pushbutton 2XA does not come on.

Subtask 25-35-34-710-050-A
E.

5.

Do an Operational Test of the Galley Control-Panel


(Ref. Fig. 25-35-34-991-00100-A - Galley Control-Panel)
(1)

Close all circuit breakers (4) on the galley control panel (2).

(2)

Do a test of all the electrical galley equipment installed at the related galley, for typical basic functions.

Close-up
Subtask 25-35-34-410-050-A
A.

Close Access
(1)

On the overhead panel 35VU, release the GALLEY pushbutton 2XA.

(2)

Make sure that the OFF indicator, on the GALLEY pushbutton 2XA comes on.

(3)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-35-34-862-050-A
B.

AES

De-energize the electrical network


(1)

De-energize the aircraft electrical circuits


(Ref. TASK 24-41-00-862-002-A) or (Ref. TASK 24-41-00-862-002-A-01) or (Ref. TASK
24-41-00-862-002-A-02)

(2)

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A)

25-35-34 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

LAVATORIES - DESCRIPTION AND OPERATION


** On A/C ALL
1.

General
The lavatories are installed in the cabin for the comfort of the crew and passengers and have washroom facilities.

AES

25-40-00 PB001

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Revision n: 40

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** On A/C ALL
2.

Component Location
(Ref. Fig. 25-40-00-12300-A - Component Location)

AES

25-40-00 PB001

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
3.

System Description
A.

Lavatory Identification
The AMM uses letters and location numbers to identify the lavatories:
. A letter (for example A) is used to identify the type of the lavatory module
. A location number (for example L11) is used to identify the location of the lavatory in the cabin.
The location numbers are used for the CIDS (Ref. 23-73-00-00).
(1) There are lavatories installed in:
. The forward area (Ref. 25-41-00-00)
. The aft area (Ref. 25-43-00-00)
(2) The Lavatory location numbers of the forward area are:
. L11 and L13.
(3) The Lavatory location numbers of the aft area are:
. L41 thru L45.

AES

B.

Quantity of Lavatories
A maximum of 4 lavatories can be installed in the aircraft. The vacuum waste-system controller (Ref.
38-31-00-00) causes this limit.

C.

Lavatory Equipment
Different items of equipment are installed in each lavatory (Ref. 25-45-00-00).

25-40-00 PB001

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** On A/C ALL
4.

Power Supply
Electrical power for the different electrical systems in the lavatories is supplied through a single electrical connector.

AES

25-40-00 PB001

Page 4
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
5.

Component Description
A.

AES

Lavatory Installation
Tie-rods are used to attach the lavatory ceiling to the aircraft structure and fittings are used to attach the
lavatory floor to the aircraft structure.
The fittings are:
. Hard point fittings. There are provisions for the hard point mounted lavatories in the FWD lavatory area.
. Hard point fittings. There are provisions for the hard point mounted lavatories in the AFT lavatory area.

25-40-00 PB001

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

AFT LAVATORY
AREA
REF 254300

Z250
Z260

EXAMPLE

FWD LAVATORY
AREA
REF 254100

Z220
Z230

N_MM_254000_0_CAC0_01_00

AES

FIGURE 25-40-00-12300-A SHEET 1


Component Location

25-40-00 PB001

Page 6
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

LAVATORIES - MAINTENANCE PRACTICES


** On A/C ALL
Task 25-40-00-820-001-A
Adjustment of the Lavatory Doors
FIN 7000MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Consumable Materials

REFERENCE
Material No: 08-007

B.

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
THREADLOCKER/SEALANT

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

C.

Referenced Information

REFERENCE
24-41-00-861-002-A

DESIGNATION
Energize the Aircraft Electrical Circuits from the External Power

24-41-00-861-002-A-01

Energize the Aircraft Electrical Circuits from the APU

24-41-00-861-002-A-02

Energize the Aircraft Electrical Circuits from Engine 1(2)

24-41-00-862-002-A

De-energize the Aircraft Electrical Circuits Supplied from the External Power

24-41-00-862-002-A-01

De-energize the Aircraft Electrical Circuits Supplied from the APU

24-41-00-862-002-A-02

De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2)

(Ref. Fig. 25-40-00-991-00800-A - Adjustment of the Lavatory Doors)


(Ref. Fig. 25-40-00-991-01100-A - Lavatory Doors - Emergency Opening from the Outside)
3.

Job Set-up
Subtask 25-40-00-861-050-A
A.

4.

Energize the ground service network


(Ref. TASK 24-41-00-861-002-A) or (Ref. TASK 24-41-00-861-002-A-01) or (Ref. TASK 24-41-00-861-002A-02).

Procedure
Subtask 25-40-00-820-051-A
A.

AES

Adjustment of the Lavatory Single Blade Doors


(Ref. Fig. 25-40-00-991-00800-A - Adjustment of the Lavatory Doors)
(1)

Open the lavatory door (6).

(2)

Loosen the screws (4).

25-40-00 PB201

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AIRCRAFT MAINTENANCE MANUAL
(3)

Adjust the hinge (5) to get the dimension C clearance between the lavatory door (6) and the door
frame.

(4)

Tighten the screws (4).

(5)

Close the lavatory door (6).

Subtask 25-40-00-820-050-A
B.

Adjustment of the Lavatory Bi-folding Doors (Standard Option)


(Ref. Fig. 25-40-00-991-00800-A - Adjustment of the Lavatory Doors)
(1)

Loosen the grubscrew (2).

(2)

Adjust the nut (3) to get the dimension C clearance between the lavatory door (1) and the door frame.

(3)

Tighten the grubscrew (2).

(4)

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-007) to the grubscrew (2).

Subtask 25-40-00-710-050-A
C.

Operational Test of the Lavatory Doors


(Ref. Fig. 25-40-00-991-01100-A - Lavatory Doors - Emergency Opening from the Outside)
(1)

Do the emergency opening test (from outside of the lavatory):


NOTE :
(a)

Lift up the spring loaded LAVATORY cover (1).

(b)

Slide the knob (2) to the side until the indicator (4) shows VACANT.

(c)

Open the single bladed door:


1

(d)

5.

Pull the lavatory door (3) open.

Open the Bi-folding door (standard option):


1

(2)

For this test, the lavatory door must be locked from the inside.

Push the lavatory door (3) open and/or release the door latches (5) and pull the lavatory
door (3) fully open outwards.

Do the Door Functional Test:


(a)

Operate the lavatory door (3) and make sure that the door operation is correct.

(b)

Close the lavatory door (3), lock the door latches (5) and do the step (a) again.

Close-up
Subtask 25-40-00-862-051-A
A.

AES

De-energize the ground service network (Ref. TASK 24-41-00-862-002-A) or (Ref. TASK 24-41-00-862-002A-01) or (Ref. TASK 24-41-00-862-002-A-02).

25-40-00 PB201

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

BIFOLDING DOOR
(EXAMPLE)

C
1

C
2

C
A

B
C

SINGLE BLADE DOOR


(EXAMPLE)

C
4

C
C

NOTE: DIMENSION C=
3.00mm (0.075in.)
MINIMUM
N_MM_254000_2_AAE0_01_00

AES

FIGURE 25-40-00-991-00800-A SHEET 1


Adjustment of the Lavatory Doors

25-40-00 PB201

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
1
EXAMPLE

A
3

STEP 1

STEP 2
PUSH

OPEN

FOLD
STEP 3

N_MM_254000_2_AEM0_01_00

AES

FIGURE 25-40-00-991-01100-A SHEET 1


Lavatory Doors - Emergency Opening from the Outside

25-40-00 PB201

Page 4
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-40-00-820-002-A
Shimming Procedure for Lavatory Installation
1.

Reason for the Job


If the lavatories are installed on the aircraft floor structure which is not level, it is possible the lavatories will not
align with the adjacent cabin lining clearance-system. This data gives the procedure of shim plate installation below
the lavatory floor.

2.

Job Set-up Information


A.

Consumable Materials

REFERENCE
Material No: 08-082
B.

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
ACRYLIC PRESSURE SENSITIVE TAPE

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

200

UPPER HALF FUSELAGE


C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-40-00-991-01200-A - Shim - Lavatory Installation (Hardpoint Attachment))


(Ref. Fig. 25-40-00-991-01300-A - Shim - Lavatory Installation (Seat Rail Attachment))
(Ref. Fig. 25-40-00-991-01400-A - Shim Installation)
3.

Job Set-up
Subtask 25-40-00-861-053-A
A.

Aircraft Maintenance Configuration


(1)

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-40-00-820-052-A
A.

Installation of Lavatory Shim Plates


(Ref. Fig. 25-40-00-991-01200-A - Shim - Lavatory Installation (Hardpoint Attachment))
(Ref. Fig. 25-40-00-991-01300-A - Shim - Lavatory Installation (Seat Rail Attachment))
(Ref. Fig. 25-40-00-991-01400-A - Shim Installation)
NOTE :

The shim plate installation procedure for the lavatory hardpoint attachments and the lavatory seat rail
attachments are almost the same.

(1)

Put the applicable lavatory assembly in position.

(2)

Measure the distance between the aircraft floor structure and the lavatory floor. If the distance is more
than 2.50 mm (0.10 in.), install the shim plates (2) as follows:
NOTE :

AES

The maximum step from each shim plate must not be more than 0.5 mm (0.02 in.).

25-40-00 PB201

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(a)
(3)

Install the shim plates (2).

Measure the lavatory floor to make sure it is level in the lavatory door area, if the lavatory floor is not
level, install the shim plates as follows:
(a)

Position the straight edge on the lavatory floor.

(b)

Measure and note the distance between the straight edge and the lavatory floor.

(c)

Remove the applicable lavatory assembly.

(d)

Install the applicable shim plates (3) to make the lavatory floor level (Refer to Section B-B).
NOTE :

The maximum step from each shim plate must not be more than 0.5 mm (0.02 in.).

(4)

Put the lavatory assembly in position.

(5)

Do Step (3) again.

(6)

Remove the applicable lavatory assembly.

(7)

Note the shims installed at each location and remove the shims plates (2) and (3).

(8)

Install the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-082) (4) to the aircraft floor
structure.

(9)

Install the applicable shim plates (2) with BONDING AND ADHESIVE COMPOUNDS (Material No:
08-082) between each shim plate.
NOTE :

The maximum step from each shim plate must not be more than 0.5 mm (0.02 in.).

(10) Install the applicable shim plates (3) with BONDING AND ADHESIVE COMPOUNDS (Material No:
08-082) between each shim plate.
NOTE :

The maximum step from each shim plate must not be more than 0.5 mm (0.02 in.).

(11) Put the applicable lavatory assembly in position and make sure it is vertical to the aircraft floor
structure.
5.

Close-up
Subtask 25-40-00-862-054-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-40-00 PB201

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
EXAMPLE

C
B

C
2

C
SECTION

(0.02in.)

(0.02in.)
0.5mm

0.5mm

LAVATORY
FLOOR

(0.02in.)
0.5mm

B B
3

4
MEASURE THIS
HEIGHT

C
AIRCRAFT
FLOOR PANEL

LENGTH MUST AGREE WITH


CLEARANCE DIMENSION

(0.10in.)

max.2.5mm

2
1
LAVATORY
FLOOR

1
AIRCRAFT
FLOOR PANEL

NOTE
1

BOLT LENGTH MUST AGREE


WITH THICKNESS OF SHIM.

IN AREA OF LAVATORY
ATTACHMENT.

N_MM_254000_2_AGM0_01_00

AES

FIGURE 25-40-00-991-01200-A SHEET 1


Shim - Lavatory Installation (Hardpoint Attachment)

25-40-00 PB201

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
EXAMPLE

C
A

B
C
2

C
SECTION

(0.02in.)

(0.02in.)
0.5mm

(0.02in.)
0.5mm

LAVATORY
FLOOR

0.5mm

B B
3

4
MEASURE THIS
HEIGHT

C
AIRCRAFT
FLOOR PANEL

(0.10in.)

max.2.5mm

LENGTH MUST AGREE WITH


CLEARANCE DIMENSION

AIRCRAFT
FLOOR PANEL

NOTE
1

BOLT LENGTH MUST AGREE


WITH THICKNESS OF SHIM.

IN AREA OF LAVATORY
ATTACHMENT.

N_MM_254000_2_AJM0_01_00

AES

FIGURE 25-40-00-991-01300-A SHEET 1


Shim - Lavatory Installation (Seat Rail Attachment)

25-40-00 PB201

Page 4
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
SHIM PLATE
FOR SEAT RAIL
ATTACHMENT:

15.5mm DIA

(3.54in.)

(0.39in.)

90.0mm

10.0mm DIA

(3.54in.)

90.0mm

SHIM PLATE
FOR HARDPOINT
ATTACHMENT:

(0.61in.)

50.0mm

12.5mm

12.5mm

(0.49in.)

(0.49in.)

(1.97in.)

50.0mm
(1.97in.)

THICKNESS:

THICKNESS:

0.5mm (0.02in.)
1.0mm (0.04in.)
2.0mm (0.08in.)

0.5mm (0.02in.)
1.0mm (0.04in.)
2.0mm (0.08in.)

SCREW OF LAVATORY SUPPLIER


INSTALLATION KIT

NAS 130629

TOTAL THICKNESS
OF SHIMS

0.5mm
1.0mm
1.5mm
2.0mm
2.5mm
(0.02in.) (0.04in.) (0.06in.) (0.08in.) (0.10in.)

NEW SCREW LENGTH


(NAS 1306...)

30.0mm
30.0mm
30.0mm
31.0mm
31.0mm
(1.18in.) (1.18in.) (1.18in.) (1.22in.) (1.22in.)

SCREW OF LAVATORY SUPPLIER


INSTALLATION KIT

NAS 130414

TOTAL THICKNESS
OF SHIMS

0.5mm
1.0mm
1.5mm
2.0mm
2.5mm
(0.02in.) (0.04in.) (0.06in.) (0.08in.) (0.10in.)

NEW SCREW LENGTH


(NAS 1304...)

15.0mm
16.0mm
16.0mm
15.0mm
15.0mm
(0.59in.) (0.59in.) (0.59in.) (0.63in.) (0.63in.)

SCREW OF LAVATORY SUPPLIER


INSTALLATION KIT

NAS 130431

TOTAL THICKNESS
OF SHIMS

0.5mm
1.0mm
1.5mm
2.0mm
2.5mm
(0.02in.) (0.04in.) (0.06in.) (0.08in.) (0.10in.)

NEW SCREW LENGTH


(NAS 1304...)

32.0mm
32.0mm
32.0mm
34.0mm
34.0mm
(1.26in.) (1.26in.) (1.26in.) (1.34in.) (1.34in.)

N_MM_254000_2_ALM0_01_00

AES

FIGURE 25-40-00-991-01400-A SHEET 1


Shim Installation

25-40-00 PB201

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

LAVATORIES - DEACTIVATION/REACTIVATION
** On A/C ALL
Task 25-40-00-040-001-A
Deactivation of the Toilet Waste-Compartment Flapper-Door
Task Summary
MMEL OR CDL TITLE

ACCESS

TEST

SPECIFIC
TOOLS

MHR

E/T

NB MEN

MMEL 25-40-01A
1.

Reason for the Job


MMEL 25-40-01A
Toilet Waste Compartment Flapper Door
(Old MMEL ref: 25-40-01)

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
SELF ADHESIVE ALUMINIUM TAPE

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

D.

Referenced Information

REFERENCE
(Ref. Fig. 25-40-00-991-01500-A - Flapper Door)
3.

DESIGNATION

Consumable Materials

REFERENCE
Material No: 08-052
C.

QTY
1
WARNING NOTICE(S)

DESIGNATION

Job Set-up
Subtask 25-40-00-861-056-A
A.

4.

There is no special job set-up for this task.

Procedure
Subtask 25-40-00-040-050-A
A.

AES

Deactivation of the Defective or Missing Waste-Compartment Flapper-Door


(Ref. Fig. 25-40-00-991-01500-A - Flapper Door)
(1)

Seal the opening of the waste chute with self adhesive tape BONDING AND ADHESIVE COMPOUNDS
(Material No: 08-052) .

(2)

Put a WARNING NOTICE(S) in position to tell persons not to use the waste compartment.

25-40-00 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(3)

Open the access door of the waste compartment:


(a)

5.

Make sure that the waste container is empty.

Close-up
Subtask 25-40-00-410-062-A
A.

AES

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Close the access door of the waste compartment.

(3)

Make an entry in the logbook.

25-40-00 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
LAVATORY
EXAMPLE

A
WASTE CHUTE

EXAMPLE

WASTE
COMPARTMENT

EXAMPLE

WASTE CONTAINER

B
EXAMPLE

FLAPPER DOOR
ACCESS DOOR

N_MM_254000_4_AAM0_01_00

AES

FIGURE 25-40-00-991-01500-A SHEET 1


Flapper Door

25-40-00 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-40-00-440-001-A
Reactivation of the Toilet Waste-Compartment Flapper-Door
Task Summary
MMEL OR CDL TITLE

ACCESS

TEST

SPECIFIC
TOOLS

MHR

E/T

NB MEN

MMEL 25-40-01A
1.

Reason for the Job


MMEL 25-40-01A
Toilet Waste Compartment Flapper Door
(Old MMEL ref: 25-40-01)

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

UPPER HALF FUSELAGE


B.

Referenced Information

REFERENCE
25-45-15-000-001-A
25-45-15-400-001-A
3.

ZONE DESCRIPTION

DESIGNATION
Removal of the Waste Chute Flap
Installation of the Waste Chute Flap

Job Set-up
Subtask 25-40-00-861-057-A
A.

4.

There is no special job set-up for this task.

Procedure
Subtask 25-40-00-440-050-A
A.

5.

Reactivation of the Defective or Missing Waste-Compartment Flapper-Door


(1)

Remove the warning notice and the aluminium tape.

(2)

If necessary, remove the damaged waste chute flap (Ref. TASK 25-45-15-000-001-A).

(3)

Install a new waste chute flap (Ref. TASK 25-45-15-400-001-A).

Close-up
Subtask 25-40-00-862-058-A
A.

AES

There is no special job set-up for this task.

25-40-00 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

LAVATORIES - ADJUSTMENT/TEST
** On A/C ALL
Task 25-40-00-820-003-A
Adjustment of the Lavatory Door
FIN 6483MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Consumable Materials

REFERENCE
Material No: 08-007

B.

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
THREADLOCKER/SEALANT

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

C.

Referenced Information

REFERENCE
24-41-00-861-002-A

DESIGNATION
Energize the Aircraft Electrical Circuits from the External Power

24-41-00-861-002-A-01

Energize the Aircraft Electrical Circuits from the APU

24-41-00-861-002-A-02

Energize the Aircraft Electrical Circuits from Engine 1(2)

24-41-00-862-002-A

De-energize the Aircraft Electrical Circuits Supplied from the External Power

24-41-00-862-002-A-01

De-energize the Aircraft Electrical Circuits Supplied from the APU

24-41-00-862-002-A-02

De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2)

(Ref. Fig. 25-40-00-991-01600-A - Adjustment - Single-Blade Door)


(Ref. Fig. 25-40-00-991-01800-A - Adjustment - Bi-Folding Door)
3.

Job Set-up
Subtask 25-40-00-861-059-A
A.

4.

Energize the ground service network


(Ref. TASK 24-41-00-861-002-A) or (Ref. TASK 24-41-00-861-002-A-01) or (Ref. TASK 24-41-00-861-002A-02).

Procedure
Subtask 25-40-00-820-054-A
A.

AES

Adjustment of the Lavatory Single Blade Doors


(Ref. Fig. 25-40-00-991-01600-A - Adjustment - Single-Blade Door)
(1)

Open the lavatory door (6).

(2)

Loosen the screws (4).

25-40-00 PB501

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(3)

Adjust the hinge (5) to get the dimension C clearance between the lavatory door (6) and the door
frame.

(4)

Tighten the screws (4).

(5)

Close the lavatory door (6).

Subtask 25-40-00-820-053-A
B.

5.

Adjustment of the Lavatory Bi-folding Doors (Standard Option)


(Ref. Fig. 25-40-00-991-01800-A - Adjustment - Bi-Folding Door)
(1)

Loosen the grubscrew (2).

(2)

Adjust the nut (3) to get the dimension C clearance between the lavatory door (1) and the door frame.

(3)

Tighten the grubscrew (2).

(4)

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-007) to the grubscrew (2).

Close-up
Subtask 25-40-00-862-060-A
A.

AES

De-energize the ground service network (Ref. TASK 24-41-00-862-002-A) or (Ref. TASK 24-41-00-862-002A-01) or (Ref. TASK 24-41-00-862-002-A-02).

25-40-00 PB501

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
BIFOLDING DOOR
(EXAMPLE)

B
SINGLE BLADE DOOR
(EXAMPLE)
C

C
5

NOTE:
DIMENSION C=3.00mm (0.12in.) MINIMUM
N_MM_254000_5_AAM0_01_00

AES

FIGURE 25-40-00-991-01600-A SHEET 1


Adjustment - Single-Blade Door

25-40-00 PB501

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

C
2

C
C

EXAMPLE

2
1

NOTE: DIMENSION C=3mm (0.12 in.) MINIMUM


1

TURN TO LOWER OR LIFT THE DOOR

RESULT OF CORRECT LAVATORY SHIMMING


N_MM_254000_5_AFM0_01_00

AES

FIGURE 25-40-00-991-01800-A SHEET 1


Adjustment - Bi-Folding Door

25-40-00 PB501

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-40-00-710-001-A
Operational Test of the Lavatory Door
FIN 7000MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-41-00-861-002-A

DESIGNATION
Energize the Aircraft Electrical Circuits from the External Power

24-41-00-861-002-A-01

Energize the Aircraft Electrical Circuits from the APU

24-41-00-861-002-A-02

Energize the Aircraft Electrical Circuits from Engine 1(2)

24-41-00-862-002-A

De-energize the Aircraft Electrical Circuits Supplied from the External Power

24-41-00-862-002-A-01

De-energize the Aircraft Electrical Circuits Supplied from the APU

24-41-00-862-002-A-02

De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2)

(Ref. Fig. 25-40-00-991-01900-A - Single Blade Door Operation)


(Ref. Fig. 25-40-00-991-01700-A - Bi-Folding Door Operation)
3.

Job Set-up
Subtask 25-40-00-861-060-A
A.

4.

Energize the ground service network


(Ref. TASK 24-41-00-861-002-A) or (Ref. TASK 24-41-00-861-002-A-01) or (Ref. TASK 24-41-00-861-002A-02).

Procedure
Subtask 25-40-00-710-051-A
A.

Emergency Opening Test of the Lavatory Doors (from the Outside of the Lavatory)
NOTE :
(1)

(2)

Do the emergency opening procedure of the single bladed door:


(Ref. Fig. 25-40-00-991-01900-A - Single Blade Door Operation)
(a)

Lift the spring loaded LAVATORY cover (1) and move the knob (2) to the side until the indicator
(4) shows VACANT.

(b)

Turn the knob (or the optional lever) and pull the lavatory door (3) open.

Do the emergency opening procedure of the bi-folding door (standard option):


(Ref. Fig. 25-40-00-991-01700-A - Bi-Folding Door Operation)
(a)

AES

For this test, the lavatory door must be locked from the inside.

Lift up the spring loaded LAVATORY cover (1) and move the knob (2) to the side until the
indicator (4) shows VACANT.

25-40-00 PB501

Page 1
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(b)

Push the lavatory door (3) open and/or release the door latches (5) and pull the lavatory door (3)
fully open outwards.

Subtask 25-40-00-710-052-A
B.

5.

Operational Test of the Lavatory Doors


(Ref. Fig. 25-40-00-991-01900-A - Single Blade Door Operation)
(Ref. Fig. 25-40-00-991-01700-A - Bi-Folding Door Operation)
(1)

Operate the lavatory door (3) and make sure that the door operation is correct.

(2)

Close the lavatory door (3), lock the door latches (5).

Close-up
Subtask 25-40-00-862-061-A
A.

AES

De-energize the ground service network (Ref. TASK 24-41-00-862-002-A) or (Ref. TASK 24-41-00-862-002A-01) or (Ref. TASK 24-41-00-862-002-A-02).

25-40-00 PB501

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
LAVATORY
EXAMPLE

A
EXAMPLE
3

A
2

LATCH

B
EXAMPLE

NORMAL
OPEN

DOOR
LATCH

CATCH

DOOR KNOB

NOTE:
1

OR OPTIONAL LEVER

N_MM_254000_5_AHM0_01_00

AES

FIGURE 25-40-00-991-01900-A SHEET 1


Single Blade Door Operation

25-40-00 PB501

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
1

EXAMPLE

2
3

A
4

LATCH

STEP 1

B
PUSH

3
STEP 2
5

3
OPEN
STEP 4

FOLD
STEP 3

3
5

N_MM_254000_5_AEM0_01_00

AES

FIGURE 25-40-00-991-01700-A SHEET 1


Bi-Folding Door Operation

25-40-00 PB501

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

LAVATORIES - INSPECTION/CHECK
** On A/C ALL
Task 25-40-00-210-001-A
Detailed Inspection of the Waste Compartment Including Waste Flap and Operational Check of Waste Flap
1.

Reason for the Job


(Ref. MPD 25-40-00-01-)
DETAILED INSPECTION OF WASTE COMPARTMENT INCLUDING WASTE FLAP AND OPERATIONAL
CHECK OF WASTE FLAP

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific
B.

QTY
DESIGNATION
1
LIGHT SOURCE - INSPECTION
1
MIRROR - INSPECTION

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

C.

Referenced Information

REFERENCE
DESIGNATION
(Ref. Fig. 25-40-00-991-00100-A - Lavatory Waste Container and Waste Chute with Flap)
3.

Job Set-up
Subtask 25-40-00-010-050-A
A.

4.

Get Access
(Ref. Fig. 25-40-00-991-00100-A - Lavatory Waste Container and Waste Chute with Flap)
(1)

Open the applicable lavatory door.

(2)

Open the waste container access-door.

(3)

Remove and clean the waste container.

Procedure
Subtask 25-40-00-210-050-A
A.

Detailed Inspection of the Waste Compartment, the Waste Flap and Operational Check of the Waste Flap
(Ref. Fig. 25-40-00-991-00100-A - Lavatory Waste Container and Waste Chute with Flap)
(1)

AES

Visually examine the waste container compartment, the waste container and the waste flap for:
. distortion,
. cracks,
. corrosion,
. signs of fire damage,
. contamination.

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5.

(2)

With a MIRROR - INSPECTION and a LIGHT SOURCE - INSPECTION, visually examine the waste
chute for:
. distortion,
. corrosion,
. signs of fire damage,
. contamination.

(3)

Operate the waste flap to make sure that the waste flap closes and seals correctly.

Close-up
Subtask 25-40-00-410-050-A
A.

AES

Close Access
(Ref. Fig. 25-40-00-991-00100-A - Lavatory Waste Container and Waste Chute with Flap)
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Install the waste container.

(3)

Close the waste container access-door.

(4)

Close the lavatory door.

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** On A/C ALL
LAVATORY
EXAMPLE

A
WASTE CHUTE

EXAMPLE

C
EXAMPLE

CONTAINER
COMPARTMENT
(WASTE BOX)
REF. 254517
WASTE CONTAINER

B
EXAMPLE

WASTE FLAP
(IN CLOSED POSITION)
REF. 254515

ACCESS DOOR
REF. 254518

N_MM_254000_6_AAM0_01_00

AES

FIGURE 25-40-00-991-00100-A SHEET 1


Lavatory Waste Container and Waste Chute with Flap

25-40-00 PB601

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** On A/C ALL
Task 25-40-00-210-002-A
Detailed Inspection of the Lavatory Attachment Points
FIN 7002MM
1.

Reason for the Job


(Ref. MPD 25-40-00-02-)
DETAILED INSPECTION OF ATTACHMENT POINTS

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
LIGHT SOURCE - INSPECTION

No specific

B.

MIRROR - INSPECTION

Work Zones and Access Panels


ZONE/ACCESS

200
221AC, 221EW, 261BC, 261CC
C.

ZONE DESCRIPTION
UPPER HALF FUSELAGE

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-23-42-000-001-A

Removal of the Ceiling Panels - Forward Utility Area

25-23-42-000-002-A

Removal of the Ceiling Panels - Aft Utility Area

25-23-42-400-001-A

Installation of the Ceiling Panels - Forward Utility Area

25-23-42-400-002-A

Installation of the Ceiling Panels - Aft Utility Area

25-23-45-000-005-A

Removal of the Door Frame Linings at the Left FWD Passenger/Crew Door

25-23-45-400-006-A

Installation of the Door Frame Linings at the Left FWD Passenger/Crew Door

35-21-41-000-001-A

Removal of the Emergency Oxygen Containers

35-21-41-400-001-A

Installation of the Emergency Oxygen Containers

51-76-11-300-001-A

Repair of the Sealing

(Ref. Fig. 25-40-00-991-00200-A - Lavatory Attachment Points)


3.

Job Set-up
Subtask 25-40-00-861-054-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-40-00-010-052-A
B.

Get Access
(1)

For the FWD lavatory.


(a)

AES

Remove the ceiling panel 221AC in the forward utility area (Ref. TASK 25-23-42-000-001-A).

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(b)

Remove the door-frame lining panel 221EW (Ref. TASK 25-23-45-000-005-A).

(c)

Open the oxygen service panel in the lavatory (Ref. TASK 35-21-41-000-001-A).

(d)

Open the flap of the stowage of the cabin attendant seat (CAS).

(e)

Remove the emergency equipment from the stowage of the CAS as necessary.

(f)

Remove the cover from the wall fitting on the lavatory passage wall.

Subtask 25-40-00-010-053-A
C.

Get Access
(1)

4.

For the AFT lavatories.


(a)

Open the flap of the stowage of the cabin attendant seat (CAS).

(b)

Remove the emergency equipment from the stowage of the CAS as necessary.

(c)

Remove the ceiling panels 261CC 261BC in the aft utility area (Ref. TASK 25-23-42-000-002-A).

(d)

Remove the covers from the lower attachment points as necessary.

Procedure
Subtask 25-40-00-210-051-A
A.

Visual Inspection of the Lavatory Attachment Points.


(Ref. Fig. 25-40-00-991-00200-A - Lavatory Attachment Points)
NOTE :
(1)

Visually examine the upper attachment points and the brace assemblies for:
. correct installation,
. corrosion,
. cracks,
. contamination,
. installation of the quick release pins,
. safety of the locknuts.

(2)

Visually examine the lower attachment points for:


. cracks,
. corrosion,
. correct installation,
. contamination.

(3)

Make sure that the sealing is in good condition.


(a)

5.

You will need a MIRROR - INSPECTION and a LIGHT SOURCE - INSPECTION for the inspection
procedure.

If necessary do a repair of the sealing (Ref. TASK 51-76-11-300-001-A).

Close-up
Subtask 25-40-00-410-051-A
A.

Close Access
(1)

AES

For the FWD lavatory.


(a)

Install the cover on the wall fitting on the lavatory passage wall.

(b)

Install the emergency equipment in the stowage of the cabin attendant seat (CAS).

(c)

Make sure that the work area is clean and clear of tool(s) and other items.

(d)

Close the flap of the CAS stowage.

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(2)

(e)

Close the oxygen service panel in the lavatory (Ref. TASK 35-21-41-400-001-A).

(f)

Install the door-frame lining panel 221EW (Ref. TASK 25-23-45-400-006-A).

Install the ceiling panel 221AC (Ref. TASK 25-23-42-400-001-A).

Subtask 25-40-00-410-052-A
B.

Close Access
(1)

For the AFT lavatories.


(a)

Install the ceiling panels 261CC 261BC (Ref. TASK 25-23-42-400-002-A).

(b)

Install the emergency equipment in the stowage of the cabin attendant seat (CAS).

(c)

Make sure that the work area is clean and clear of tool(s) and other items.

(d)

Close the flap of the CAS stowage.

(e)

Install the covers on the lower attachment points.

Subtask 25-40-00-862-055-A
C.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-40-00 PB601

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** On A/C ALL

LAVATORY
EXAMPLE

EXAMPLE

LAVATORY
STRUCTURE

UPPER
ATTACHMENTS

ATTACHMENT
BOLT
MAT. NO 15008
(PROTECTION WAX)
FITTING

A
A
B

COVER 1

EXAMPLE

A
RETAINER
LOWER
ATTACHMENT
POINTS

LOWER
ATTACHMENT
POINTS

C
EXAMPLE

QUICK RELEASE
PIN

QUICK RELEASE
PIN

TIE ROD
ASSEMBLY

LOCK NUT

LAVATORY
STRUCTURE

AIRCRAFT
STRUCTURE
2

NOTE:
1

IF INSTALLED

SAFETIED WITH MAT. NO 19010

LAVATORY "A" ONLY IF INSTALLED

LOCK NUT

N_MM_254000_6_ACM0_01_00

AES

FIGURE 25-40-00-991-00200-A SHEET 1


Lavatory Attachment Points

25-40-00 PB601

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** On A/C ALL
Task 25-40-00-210-004-A
Detailed Visual Inspection of Lavatory Floor Pan
1.

Reason for the Job


(Ref. MPD 25-40-00-04-)
DETAILED INSPECTION OF LAVATORY FLOOR PAN

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-40-00-991-00300-C - Lavatory Floor Pan)


3.

Job Set-up
Subtask 25-40-00-861-061-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-40-00-210-057-A
A.

Detailed Visual Inspection of Lavatory Floor Pan


(Ref. Fig. 25-40-00-991-00300-C - Lavatory Floor Pan)
(1)

Do the visual inspection of the floor pan in all lavatories:


(a)

5.

Make sure that there are no cracks:


. In the floor bottom in the area around the NTF
. In the vertical panels of the floor pan with special attention to the radius.

Close-up
Subtask 25-40-00-862-062-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

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** On A/C ALL
EXAMPLE

A
A
INSPECTION AREA
VERTICAL PANELS

INSPECTION
AREA

NTF

N_MM_254000_6_ADM0_01_00

AES

FIGURE 25-40-00-991-00300-C SHEET 1


Lavatory Floor Pan

25-40-00 PB601

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** On A/C ALL
Task 25-40-00-220-001-A
Detailed Inspection of Lavatory Wall
1.

Reason for the Job


(Ref. MPD 25-40-00-03-)
DETAILED INSPECTION OF LAVATORY WALL
NOTE:- REFER TO ISB 25-1365 FIGURE 1 SHEET 1 FLOW CHART FOR FURTHER DETAILS
- TASK NOT APPLICABLE IF COMPOSITE REPAIR I.A.W.
CMM ACCOMPLISHED REFER TO ISB 25-1365 FIGURE 1 SHEET 1 FLOW CHART FOR FURTHER DETAILS.
NOTE :

2.

Refer to ISB 25-1365 figure 1, sheet 1 flow chart, for further details.
Task NOT applicable if composite repair I.A.W. CMM accomplished, refer to ISB 25-1365 figure 1, sheet 1
flow chart, for further details.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information
REFERENCE

DESIGNATION

** On A/C
POST SB 25-1365 FOR A/C 003-005
24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

3.

Job Set-up
Subtask 25-40-00-861-055-A
A.

Energize the ground service network


** On A/C 003-005
(Ref. TASK 24-42-00-861-001-A).

** On A/C 006-099
Subtask 25-40-00-861-055-B
A.
4.

There is no special job set-up for this task.

Procedure
** On A/C
POST SB 25-1365 FOR A/C 003-005
Subtask 25-40-00-220-050-A
A.

Detailed Visual Inspection of the Lavatory Walls for Corrosion


(1)

AES

Do the detailed visual inspection of the affected areas as specified in ISB 25-1365.

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** On A/C 006-099
Subtask 25-40-00-220-050-B
A.

General Information
(1)

5.

The detailed visual inspection of the lavatory walls for corrosion is not necessary because of the new
honeycomb material introduced with modification 31574 K7442.

Close-up
** On A/C
POST SB 25-1365 FOR A/C 003-005
Subtask 25-40-00-862-056-A
A.

De-energize the ground service network


** On A/C 003-005
(Ref. TASK 24-42-00-862-001-A).

AES

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LAVATORIES - REPAIRS
** On A/C ALL
Task 25-40-00-340-001-A
Repair of the Plastic Wash Basin
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
CLOTH - ABRASIVE (GRADE 120-180)

No specific

CLOTH-EMERY (GRADE 240)

No specific

CLOTH-EMERY (GRADE 320 - 400)

No specific
No specific

1
1

CUTTER - THIN BLADE


PLIERS - NOSE, SOFT, LONG

No specific

WARNING NOTICE(S)

B.

Consumable Materials

REFERENCE
Material No: 08-051
Material No: 08-074
Material No: 08-084
Material No: 08-103
Material No: 11-006
Material No: 11-010
Material No: 19-003
Material No: 19-011
No specific
No specific
C.

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
EPOXY RESIN
BONDING AND ADHESIVE COMPOUNDS
MASKING TAPE
BONDING AND ADHESIVE COMPOUNDS
POLYESTER FILM TAPE (TRANSPARENT)
BONDING AND ADHESIVE COMPOUNDS
REPAIR KIT FOR WASHBASIN
CLEANING AGENTS
METHYL ALCOHOL
CLEANING AGENTS
ISOPROPYL ALCOHOL
LINT-FREE COTTON CLOTH
SCOTCH BRITE PADS
DCIN900 VARICOR repair kit
WOODEN BLOCK

Work Zones and Access Panels


ZONE/ACCESS

200

UPPER HALF FUSELAGE


D.

Referenced Information

REFERENCE
12-21-12-100-009-A

AES

ZONE DESCRIPTION

DESIGNATION
Cleaning of the Plastic Wash Basin in the Lavatories

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REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-45-15-000-001-A
25-45-15-400-001-A

Removal of the Waste Chute Flap


Installation of the Waste Chute Flap

25-45-17-400-001-A
Installation of the Waste Box
(Ref. Fig. 25-40-00-991-02100-A - Waste Chute Flap)
(Ref. Fig. 25-40-00-991-02000-A - Waste Flap Area)
3.

Job Set-up
Subtask 25-40-00-861-062-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-40-00-330-050-A
A.

Removal of Scratches
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY
WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
(1)

Scratches deeper than 0.3 mm (0,012 in.) have to be repaired as convenient to the customer:
. In the customers work shop with the BONDING AND ADHESIVE COMPOUNDS (Material No:
08-103)
or
. In the manufacturers work shop.

(2)

Remove the scratches up to a depth of 0.3mm (0.012 in.) with an abrasive/emery cloth.
NOTE :
(a)

(3)

The grade of grain of the abrasive/emery cloth depends on the depth of the scratches.

Make the repair area smooth with a:


. CLOTH - ABRASIVE (GRADE 120-180)
. CLOTH-EMERY (GRADE 240)
. CLOTH-EMERY (GRADE 320 - 400)
. or
use the SCOTCH BRITE PADS SCOTCH BRITE PADS (Material No: 19-011) .

Clean and polish the wash basin (Ref. TASK 12-21-12-100-009-A).

Subtask 25-40-00-340-051-A
B.

AES

Repair of the Waste-Chute Flap


(Ref. Fig. 25-40-00-991-02100-A - Waste Chute Flap)

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WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY
WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
(1)

Remove the waste-chute flap (Ref. TASK 25-45-15-000-001-A).

(2)

Use a CLOTH-EMERY (GRADE 320 - 400) to remove the old bonding material from the hinge (1) and
the waste-chute flap (4) (Step 1).

(3)

Use the CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth LINT-FREE COTTON
CLOTH (Material No: 19-003) to clean the bonding surfaces of the hinge (1) and the waste-chute flap
(4).

(4)

Install the screws (3) on the hinge (1) and put the hinge (1) to the loaded position (Step 2).

(5)

Put the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-084) (2) 10 mm (0.4 in.) wide
around the hinge (1) until the tape holds it in the loaded position.

(6)

Apply the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-051) to the surface of the
hinge (1) to be bonded.

(7)

Put the hinge (1) in position and tighten the screws (3).

(8)

Put the waste-chute flap (4) in position from under the wash basin and hold it.

(9)

Cut the tape (2) and allow the hinge (1) to come against the waste-chute flap (4) (Step 3).
NOTE :

Part of the tape will stay with the hinge.

NOTE :

The bond between the joints will take approximately 2 hours to dry.

(10) Visually examine the waste-chute flap (4) to make sure it is engaged correctly.
(11) Use the CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth LINT-FREE COTTON
CLOTH (Material No: 19-003) to remove unwanted bonding material.
(12) Put the WARNING NOTICE(S) in position to tell persons not to operate the waste-chute flap for 2
hours.
(13) Install the waste box (Ref. TASK 25-45-17-400-001-A).
(14) Install the damper as necessary (Ref. TASK 25-45-15-400-001-A).
(15) Push and release the waste-chute flap (4) to make sure it operates correctly.
Subtask 25-40-00-340-052-A
C.

Repair of the Waste Flap Area


(Ref. Fig. 25-40-00-991-02000-A - Waste Flap Area)
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY
WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.

AES

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DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
(1)

Prepare the repair area:


(a)

Push the waste flap (1) and set it in the open position.

(b)

Transfer the contour of the replacement part (3), item of the DCIN900 VARICOR repair kit to
the damaged area of the wash basin (2).

(c)

Carefully remove the unwanted material with a CUTTER - THIN BLADE.


NOTE :

(2)

(d)

Chamfer the lower contoured edge of the replacement part (3).

(e)

Put the replacement part (3) in position on the wash basin (2) and make sure that it has the
correct dimensions.

Install the Replacement Part:


(a)

Make sure that the ambient temperature of the repair area is not less than 18 deg.C (64.40
deg.F).

(b)

Clean the mating surfaces of the repair with CLEANING AGENTS (Material No: 11-006) and a
lint-free cotton cloth LINT-FREE COTTON CLOTH (Material No: 19-003) .

(c)

Put the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-074) in position on the
lower surface of the wash basin (2).

(d)

Apply the prepared adhesive, part of the DCIN900 VARICOR repair kit to the repair area of the
wash basin.
NOTE :

Obey the manufacturers instructions.

(e)

Put the replacement part (3) in position with a light pressure and set it with a PLIERS - NOSE,
SOFT, LONG or a WOODEN BLOCK.

(f)

Let the repair cure at a


20 deg.C (68.00 deg.F)
25 deg.C (77.00 deg.F)
30 deg.C (86.00 deg.F)
NOTE :

(g)

AES

The material thickness of the replacement part (3) is 4.0 mm (0.16 in.).

temperature of:
for 6 hours,
for 4 hours,
for 3 hours

Obey the manufacturers instructions.

Remove the pliers or the wooden block and the masking tape.

(3)

Make the repair area smooth with:


. The abrasive paper, grain 180
. The abrasive paper, grain 220
. The abrasive paper, grain 320
and
. The abrasive fleece
parts of the DCIN900 VARICOR repair kit.

(4)

Clean and polish the wash basin (Ref. TASK 12-21-12-100-009-A).

(5)

Release the flap (1) and make sure that it closes correctly.

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5.

Close-up
Subtask 25-40-00-942-055-A
A.

Close-up
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

Subtask 25-40-00-862-063-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-40-00 PB801

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** On A/C ALL

4
EXAMPLE

A
EXAMPLE

ACCESS
DOOR

4
FLAP
ASSEMBLY
INSTALLED

STEP 1
SPRING
UNLOADED

EXAMPLE

HINGE
REMOVED

STEP 2
MAT No 08051

SPRING
LOADED

BONDING SURFACE

2
MAT No 08084
3
N_MM_254000_8_BAM0_01_00

AES

FIGURE 25-40-00-991-02100-A SHEET 1


Waste Chute Flap

25-40-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

A
EXAMPLE

B
2

N_MM_254000_8_GAMA_01_00

AES

FIGURE 25-40-00-991-02000-A SHEET 1


Waste Flap Area

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B
STEP1 INDENTIFY THE DAMAGE
3

DAMAGE

C
STEP2 TRANSFER THE CONTOUR OF
THE REPLACEMENT PART

DAMAGED AREA
TO BE REMOVED

N_MM_254000_8_GAMA_02_00

AES

FIGURE 25-40-00-991-02000-A SHEET 2


Waste Flap Area

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STEP3 REMOVE THE DAMAGE

DAMAGED
AREA
REMOVED

STEP4 CHAMFER THE LOWER EDGE


OF THE REPLACEMENT PART

STEP5 STEP FIT CHECK

N_MM_254000_8_GAMA_03_00

AES

FIGURE 25-40-00-991-02000-A SHEET 3


Waste Flap Area

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STEP4 INSTALL THE REPLACEMENT PART

MAT. NO 08074
ADHESIVE VARICOR

MAT. NO 08074

BLOCK

PUSH AND HOLD


IN POSITION

N_MM_254000_8_GAMA_04_00

AES

FIGURE 25-40-00-991-02000-A SHEET 4


Waste Flap Area

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-40-00-340-002-A
Toilet Shroud - Installation of a Spacer
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

Consumable Materials

REFERENCE
Material No: 08-051
Material No: 11-010
Material No: 19-003
C.

QTY
DESIGNATION
1
CLOTH-EMERY (GRADE 320 - 400)

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
EPOXY RESIN
CLEANING AGENTS
ISOPROPYL ALCOHOL
LINT-FREE COTTON CLOTH

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-45-22-000-001-A
Removal of the Toilet Shroud and the Seat
25-45-22-400-001-A
Installation of the Toilet Shroud and the Seat
(Ref. Fig. 25-40-00-991-02200-A - Spacer - Toilet Shroud)
3.

Job Set-up
Subtask 25-40-00-861-064-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-40-00-010-060-A
A.

Get Access
(1)

Remove the toilet shroud (Ref. TASK 25-45-22-000-001-A).

Subtask 25-40-00-340-054-A
B.

Installation of a Spacer on the Toilet Shroud


(Ref. Fig. 25-40-00-991-02200-A - Spacer - Toilet Shroud)
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.

AES

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IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
(1)

Use a CLOTH-EMERY (GRADE 320 - 400) to remove old bonding material from the toilet shroud (1)
and the spacer (2).

(2)

Use the CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth LINT-FREE COTTON
CLOTH (Material No: 19-003) to clean the surfaces on the toilet shroud (1) and the spacer (2) to be
bonded.

(3)

Apply the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-051) to the surfaces on the
spacer (2) to be bonded.

(4)

Put the spacer (2) in position on the toilet shroud (1).


NOTE :

(5)

The bond between the joints will take approximately 2 hours to dry.

Use the CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth LINT-FREE COTTON
CLOTH (Material No: 19-003) to remove unwanted bonding material.

Subtask 25-40-00-410-063-A
C.

Close Access
(1)

5.

Install the toilet shroud (Ref. TASK 25-45-22-400-001-A).

Close-up
Subtask 25-40-00-942-057-A
A.

Close-up
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

Subtask 25-40-00-862-065-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

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LAVATORY EXAMPLE

A
EXAMPLE

B
B

B
BONDING
SURFACE

N_MM_254000_8_BCM0_01_00

AES

FIGURE 25-40-00-991-02200-A SHEET 1


Spacer - Toilet Shroud

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Task 25-40-00-340-003-A
Repair of the Toilet Seat
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
CLOTH-EMERY (GRADE 320 - 400)

No specific

B.

Consumable Materials

REFERENCE
Material No: 08-125
Material No: 11-010
Material No: 19-003
No specific
C.

WARNING NOTICE(S)

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
REACTION ADHESIVE,CYANOACRYLATE BASED
CLEANING AGENTS
ISOPROPYL ALCOHOL
LINT-FREE COTTON CLOTH
Buffer PN 11593

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-40-00-991-02300-A - Toilet Seat)


3.

Job Set-up
Subtask 25-40-00-861-063-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-40-00-340-053-A
A.

Repair of the Toilet Seat (Buffer Replacement)


(Ref. Fig. 25-40-00-991-02300-A - Toilet Seat)
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN YOU DO
THIS TASK.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.

AES

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IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
(1)

Lift the toilet seat cover (1) and the toilet seat (2).

(2)

Remove the old adhesive from the toilet seat (2) wit a CLOTH-EMERY (GRADE 320 - 400).

(3)

Use the CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth LINT-FREE COTTON
CLOTH (Material No: 19-003) to clean the area to be repaired on the toilet seat (2).

(4)

Apply the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-125) to the surface of the new
Buffer PN 11593 (3) to be bonded.

(5)

Install the new buffer (3) on the toilet seat (2).


NOTE :

5.

The minimum time for the adhesive to bond is 1 minute at 23 +3 deg.C or -3 deg.C (73.40
+5.40 deg.F or -5.40 deg.F).

(6)

Use the LINT-FREE COTTON CLOTH (Material No: 19-003) and a lint-free cotton cloth CLEANING
AGENTS (Material No: 11-010) to remove any unwanted adhesive.

(7)

Lower the toilet seat (2) and make sure the fit between the seat (2) and the toilet shroud (4) is correct.

(8)

Put the WARNING NOTICE(S) in position to tell persons not to use the toilet seat for approximately 1
hour.

(9)

Carefully lower the toilet seat cover (1).

Close-up
Subtask 25-40-00-942-056-A
A.

Close-up
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

Subtask 25-40-00-862-064-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

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LAVATORY EXAMPLE

A
EXAMPLE
1

A
4

BONDING
SURFACE

N_MM_254000_8_BEM0_01_00

AES

FIGURE 25-40-00-991-02300-A SHEET 1


Toilet Seat

25-40-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-40-00-340-004-A
Repair of the Lavatory Floor Pan
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
2
CLOTH-EMERY (GRADE 320 - 400)

No specific

CUTTER - THIN BLADE

No specific

DRILL DIA 4,7 MM (0.185 IN)

No specific

SCRAPER - NON METALLIC

B.

Consumable Materials

REFERENCE
Material No: 05-056
Material No: 05-109
Material No: 08-001C
Material No: 08-017A
Material No: 08-025
Material No: 08-026
Material No: 11-010
Material No: 16-047

DESIGNATION
SPECIAL MATERIALS
GLASSCLOTH
SPECIAL MATERIALS
LAMINATE, A/C INTERIOR
BONDING AND ADHESIVE COMPOUNDS
LAMINATION RESIN AND HARDENER
BONDING AND ADHESIVE COMPOUNDS
ADHESIVE STRUCTURAL FLEXIBLE
BONDING AND ADHESIVE COMPOUNDS
TWO COMPONENT POLYURETHANE ADHESIVE
BONDING AND ADHESIVE COMPOUNDS
ADHESV/SEALNT 1 PART, RTV SILICON RUBBER
CLEANING AGENTS
ISOPROPYL ALCOHOL
STRUCTURE PAINTS
DECORATIVE PAINT (INTERNAL APPLIC.)

Material No: 19-003


No specific

LINT-FREE COTTON CLOTH


Material LN 40606-40

No specific

POLYCARBONATE DAN 197,DAN 198

C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-45-18-000-001-A

Removal of the Access Door on the Lavatory Front Wall

25-45-18-400-001-A

Installation of the Access Door on the Lavatory Front Wall

25-45-19-000-001-A

Removal of the Lavatory Door

25-45-19-400-001-A

Installation of the Lavatory Door

25-45-22-000-001-A

Removal of the Toilet Shroud and the Seat

AES

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REFERENCE
25-45-22-400-001-A
25-45-26-000-001-A

DESIGNATION
Installation of the Toilet Shroud and the Seat
Removal of the Lining

25-45-26-400-001-A

Installation of the Lining

(Ref. Fig. 25-40-00-991-02400-A - Floor Pan)


(Ref. Fig. 25-40-00-991-02500-A - Floor Pan - Peventive Pads)
3.

Job Set-up
Subtask 25-40-00-861-065-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-40-00-010-061-A
B.

Get Access
(1)

4.

If necessary, remove the lavatory items that follow:


. The access door (Ref. TASK 25-45-18-000-001-A)
. The lavatory door (Ref. TASK 25-45-19-000-001-A)
. The toilet shroud (Ref. TASK 25-45-22-000-001-A)
. The lining (Ref. TASK 25-45-26-000-001-A).

Procedure
Subtask 25-40-00-340-055-A
A.

Repair of the Crack(s) or Damage on the Lavatory Floor Pan (Non-textile Floor Cover, behind the Toilet
Shroud and below the Washbasin)
(Ref. Fig. 25-40-00-991-02400-A - Floor Pan)
WARNING : DO NOT GET THE COMPOUND ON YOUR SKIN.
IF YOU DO:
RUB IT OFF IMMEDIATELY WITH A CLEAN CLOTH
WASH THE SKIN WITH SOAP AND RINSE WITH CLEAN WATER.
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY
WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
CAUTION :

(1)

AES

USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM THE
MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE SURFACE
PROTECTION OF THE COMPONENTS AND THE RELATED AREA.

Preparation for the repair:


(a)

Clean the damaged area with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton
cloth LINT-FREE COTTON CLOTH (Material No: 19-003) .

(b)

Do an inspection of the component interface and/or the adjacent area.

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AIRCRAFT MAINTENANCE MANUAL
(c)
(2)

If the crack(s) is/are longer than 710 mm (28 in.),


or 2 cracks at less than 51 mm (2 in.) from each other are present, replace the floor pan.

Do the repair:
(a)

Stop-drill the ends of the cracks with a DRILL DIA 4,7 MM (0.185 IN)

(b)

Remove the unwanted material with a CUTTER - THIN BLADE.

(c)

Make the repair area smooth with a CLOTH-EMERY (GRADE 320 - 400).

(d)

Clean the repair area with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

(e)

Fill the repair area with BONDING AND ADHESIVE COMPOUNDS (Material No: 08-025) .

(f)

Remove the unwanted adhesive from the repair area with a SCRAPER - NON METALLIC.

(g)

Let the adhesive cure for 1 hour.

(h)

Cut a patch of the SPECIAL MATERIALS (Material No: 05-056) sufficient in dimension to cover
the repair area.

(i)

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-001C) on the SPECIAL
MATERIALS (Material No: 05-056) and install the patch on the repair area.

(j)

Let the repair cure for 1 hour.

(k)

If necessary, make the repair area smooth with a CLOTH-EMERY (GRADE 320 - 400).

(l)

Clean the repair area with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

(3)

If necessary, apply STRUCTURE PAINTS (Material No: 16-047) to the repair area.

(4)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-40-00-340-056-A
B.

Repair of Crack(s) or Damage on the Vertical Panel of the Floor Pan


(Ref. Fig. 25-40-00-991-02400-A - Floor Pan)
WARNING : DO NOT GET THE COMPOUND ON YOUR SKIN.
IF YOU DO:
RUB IT OFF IMMEDIATELY WITH A CLEAN CLOTH
WASH THE SKIN WITH SOAP AND RINSE WITH CLEAN WATER.
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY
WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
CAUTION :

AES

USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM THE
MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE SURFACE
PROTECTION OF THE COMPONENTS AND THE RELATED AREA.

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(1)

Clean the damaged area with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .
(a)

Stop-drill the ends of crack(s) with a DRILL DIA 4,7 MM (0.185 IN)

(b)

Remove the unwanted material with a CUTTER - THIN BLADE.

(c)

Make the repair area smooth with a CLOTH-EMERY (GRADE 320 - 400).

(2)

Clean the damaged area with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

(3)

Fill the damaged area with the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-025) .
(a)

Remove the unwanted adhesive from the repair area with a SCRAPER - NON METALLIC.

(4)

Let the adhesive cure for 1 hour.

(5)

Cut a patch of the SPECIAL MATERIALS (Material No: 05-109) sufficient in dimension to cover the
damaged area.

(6)

Apply the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-025) on the SPECIAL
MATERIALS (Material No: 05-109) and install the patch on the damaged area.

(7)

Allow the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-025) to cure for 1 hour.
(a)

If necessary, make the repair area smooth with a CLOTH-EMERY (GRADE 320 - 400).

(8)

Clean the damaged area with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

(9)

If necessary, apply STRUCTURE PAINTS (Material No: 16-047) to the repair area.

(10) Make sure that the work area is clean and clear of tool(s) and other items.
Subtask 25-40-00-340-057-A
C.

Replacement of the Damaged Sealant around the Non-textile Floor Covering (NTF)
(Ref. Fig. 25-40-00-991-02400-A - Floor Pan)
WARNING : DO NOT GET THE COMPOUND ON YOUR SKIN.
IF YOU DO:
RUB IT OFF IMMEDIATELY WITH A CLEAN CLOTH
WASH THE SKIN WITH SOAP AND RINSE WITH CLEAN WATER.
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY
WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
CAUTION :

AES

USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM THE
MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE SURFACE
PROTECTION OF THE COMPONENTS AND THE RELATED AREA.

(1)

Carefully remove damaged sealant with a SCRAPER - NON METALLIC.

(2)

Clean the damaged area with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

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(3)

Apply the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-026) to the damaged area
around the NTF covering.
(a)

Remove the unwanted sealant from the repair area with a SCRAPER - NON METALLIC.

(4)

Let the sealant cure for 1 hour.

(5)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-40-00-340-058-A
D.

Installation of Preventive Pads (Floor Pan Removed)


(Ref. Fig. 25-40-00-991-02500-A - Floor Pan - Peventive Pads)
WARNING : DO NOT GET THE COMPOUND ON YOUR SKIN.
IF YOU DO:
RUB IT OFF IMMEDIATELY WITH A CLEAN CLOTH
WASH THE SKIN WITH SOAP AND RINSE WITH CLEAN WATER.
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY
WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
CAUTION :

(1)

If necessary stop-drill the ends of crack(s) with a DRILL DIA 4,7 MM (0.185 IN).

(2)

Make the necessary number of pads with a dimension of 2 in. x 2 in. (50 mm x 50 mm) from:
. Laminate Material LN 40606-40
or
. POLYCARBONATE DAN 197,DAN 198
or similar.
(a)

(3)

(4)

Clean the surface with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

Bond the pads to the floor pan with BONDING AND ADHESIVE COMPOUNDS (Material No:
08-017A) and let the adhesive harden.
(a)

5.

USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM THE
MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE SURFACE
PROTECTION OF THE COMPONENTS AND THE RELATED AREA.

Clean the surface with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

Paint the pads with STRUCTURE PAINTS (Material No: 16-047) .

Close-up
Subtask 25-40-00-410-064-A
A.

Close Access
(1)

AES

If necessary, install the lavatory items that follow:


. The access door (Ref. TASK 25-45-18-400-001-A)
. The lavatory door (Ref. TASK 25-45-19-400-001-A)

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.
.

The toilet shroud (Ref. TASK 25-45-22-400-001-A)


The lining (Ref. TASK 25-45-26-400-001-A).

Subtask 25-40-00-862-066-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-40-00 PB801

Page 6
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

B
C
A

B
SEALANT

SECTION

SECTION

BB

1
75.0mm
(3 in.)

MAX. 3.0mm
(0.12 in.)
2.0mm
(0.08 in.)

LAVATORY
FLOORPAN

NOTE:

REPAIR OF THE CRACKS OR


DAMAGE ON THE LAVATORY FLOORPAN

(3 in.)

MATERIAL No 08025

75.0mm

NTF

VERTICAL
PANEL

45

45

(0.12 in.)

MATERIAL No 05056
MATERIAL No 08001C

EXAMPLE

MAX. 3.0mm

CC
EXAMPLE

CHAMFER 1.0mm x 1.0mm


(0.04in. x 0.04in.)
MATERIAL No 05109

REPAIR OF THE CRACKS OR


DAMAGE ON THE VERTICAL PANEL
OF THE LAVATORY FLOORPAN
MATERIAL No 08025
N_MM_254000_8_BLR0_01_00

AES

FIGURE 25-40-00-991-02400-A SHEET 1


Floor Pan

25-40-00 PB801

Page 7
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

SECTION

AA

PAD

4.0mm
(0.157 in.)

A
PADS 50.0mm x 50.0mm
(1.969 in. x 1.969 in.)

N_MM_254000_8_ABM0_01_00

AES

FIGURE 25-40-00-991-02500-A SHEET 1


Floor Pan - Peventive Pads

25-40-00 PB801

Page 8
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

FORWARD LAVATORIES - DESCRIPTION AND OPERATION


** On A/C ALL
1.

General
The forward lavatories are installed in the forward utility area.

AES

25-41-00 PB001

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
2.

Component Location

** On A/C 003-004
(Ref. Fig. 25-41-00-12300-D - Lavatory Locations)
** On A/C 005-099
(Ref. Fig. 25-41-00-12300-A - Lavatory Location)

AES

25-41-00 PB001

Page 2
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
3.

System Description
(Ref. Fig. 25-41-00-13500-A - Lavatory Installation - Example)
A.

General Characteristics
The lavatories are installed as set or movable units. The set lavatories are hard point mounted in the floor
structure. The movable lavatories are attached to the seat rails in the variable installation areas at 1 inch
intervals. A tie-rod attaches the upper attachment point of the lavatory to the aircraft structure. Each lavatory
has a single blade door or as an option, a bi-folding door can be installed on specific lavatories.

B.

Structure
The lavatory is assembled as a modular unit, with a ceiling, sidewalls, rearwall and floorpan. The basic structure
is made from sandwich panels. Extrusions are bonded and/or attached with screws to the panels. Kickstrips and
corner strips are installed to prevent damage to the lavatory.

C.

Lavatory Equipment
Different items of equipment are installed in each lavatory for the comfort of the passengers and crew (Ref.
25-45-00-00).

D. Lavatory Doors
(1) Single Blade Door
A single blade door that opens out is installed on the lavatory unit.
Lavatories installed near an exit will have the lavatory door installed so it will not hinder evacuation of the
passengers.
To let the door open without blockage, a minimum clearance of 21 in. (0.53 m) is required.
(2) Bi-folding Door
A bi-folding door that opens in and closes automatically can be installed on specific lavatories, as an option.
(3) For details of the door(s) (Ref. 25-45-00-00).

AES

25-41-00 PB001

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

Z220

5050MM
REF. 254141

LAVATORY A, L11

N_MM_254100_0_ACM0_01_00

AES

FIGURE 25-41-00-12300-A SHEET 1


Lavatory Location

25-41-00 PB001

Page 4
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004

Z220

5101MM
REF. 254141

LAVATORY A, L11

N_MM_254100_0_ACN0_01_00

AES

FIGURE 25-41-00-12300-D SHEET 1


Lavatory Locations

25-41-00 PB001

Page 5
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE OF LAVATORY

A
A

PELMET

CEILING

EXAMPLE OF
UPPER CONNECTION

AIR
EXTRACTION
DUCT

HOUSING

AIRCRAFT
STRUCTURE

DOOR

BC

TIE ROD

BC

LAVATORY
STRUCTURE

BC

KICK STRIP

BC
C
EXAMPLE OF
HARD POINT
LOWER CONNECTION

B
EXAMPLE OF
SEAT RAIL
LOWER CONNECTION

LAVATORY
STRUCTURE

LAVATORY
STRUCTURE

FITTING
COVER
COVER
SEAT RAIL

N_MM_254100_0_AEM0_01_00

AES

FIGURE 25-41-00-13500-A SHEET 1


Lavatory Installation - Example

25-41-00 PB001

Page 6
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

LAVATORY A - REMOVAL/INSTALLATION
** On A/C ALL
Task 25-41-41-000-001-A
Removal of the Lavatory A
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
AR CAP - BLANKING

No specific

CONTAINER 1 L (1/4 USGAL)

No specific
No specific
No specific

1
AR
AR

ELEC CONTACTS INSERTION EXTRACTION TOOL M15.570-16


PLUG - BLANKING
SAFETY CLIP - CIRCUIT BREAKER

No specific

SCRAPER - NON METALLIC

No specific

WARNING NOTICE(S)

B.

Consumable Materials

REFERENCE
Material No: 08-074
C.

DESIGNATION

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
MASKING TAPE

Work Zones and Access Panels


ZONE/ACCESS

200
812

ZONE DESCRIPTION
UPPER HALF FUSELAGE

D.

Referenced Information

REFERENCE
12-24-38-680-001-A

DESIGNATION
Draining of the Potable Water System (with Electrical Power)

23-73-12-000-002-A
23-73-18-000-001-A

Removal of the Forward Attendant Panel


Removal of the Programming and Test Panel

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

25-22-41-000-001-A
25-23-42-000-001-A

Removal of the Wall-Mounted Cabin-Attendant Seats


Removal of the Ceiling Panels - Forward Utility Area

25-23-45-000-005-A

Removal of the Door Frame Linings at the Left FWD Passenger/Crew Door

25-45-19-000-001-A

Removal of the Lavatory Door

26-17-15-000-001-A

Removal of the Lavatory Smoke Detector

35-21-41-000-001-A

Removal of the Emergency Oxygen Containers

38-31-41-000-001-A

Removal of a Toilet Assembly

AES

25-41-41 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
52-41-00-010-002-A

DESIGNATION
Open the Avionics Compartment Doors for Access

52-51-11-000-001-A
Removal of the Cockpit Door
ESPM 20-25-41-0
(Ref. Fig. 25-41-41-991-00300-I - Electrical Connections)
(Ref. Fig. 25-41-41-991-02900-A - Schematic of Connector 2743VC-A and Release Latches)
(Ref. Fig. 25-41-41-991-00300-L - Electrical Connections)
(Ref. Fig. 25-41-41-991-00300-O - Electrical Connections)
(Ref. Fig. 25-41-41-991-00200-G - Hose and Tube Connections)
(Ref. Fig. 25-41-41-991-02700-B - Hose Connection - Air Extraction)
(Ref. Fig. 25-41-41-991-01300-A - Ceiling Supports)
(Ref. Fig. 25-41-41-991-01700-A - Door Sill)
(Ref. Fig. 25-41-41-991-00500-A - Lavatory Subassemblies)
3.

Job Set-up
Subtask 25-41-41-861-051-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-41-41-680-051-A
B.

Aircraft Maintenance Configuration


(1)

Drain the potable water system (Ref. TASK 12-24-38-680-001-A).

(2)

Put the WARNING NOTICE(S) in position to tell persons not to do the servicing of the potable water
system.

Subtask 25-41-41-865-050-A
C.

Open, safety and tag this(these) circuit breaker(s):


PANEL

121VU

DESIGNATION
COM NAV/CIDS/DEU A NORM/L FWD

FIN

LOCATION

163RH

M08

122VU

AIR COND/LAV/GALLEY VENT


CTL/EXTRACT FAN/CTL

5HU

U21

122VU

AIR COND/LAV/GALLEY VENT


CTL/EXTRACT FAN/SPLY

6HU

U19

2000VU

POT/WASTE WIP HEATER LINE

1DW

A02

2000VU

POT/WASTE WIP HEATER CTL

2DW

A01

2000VU
2000VU
2000VU
2000VU
** On A/C 005-005

WATER SYS
LAV-FWD-HOT WATER-A
LAV FWD-OCCUPIED
LAV LIGHT

1MA
1MB
1WJ
1LQ

D06
F02
F01
J01

2000VU
** On A/C 006-099

PRAM

2RX

E01

2000VU

CABIN COMMUNICATION SYSTEMS PRAM 2RX

E01

AES

25-41-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
PANEL
** On A/C 003-004
2001VU

DESIGNATION

FIN

LAV SHAVER SOCKET

1MT

LOCATION
B01

** On A/C ALL
Subtask 25-41-41-010-066-A
D.

Get Access
(1)

Open the lateral avionics-compartment access-door 812 (Ref. TASK 52-41-00-010-002-A).

(2)

Remove the wall-mounted cabin-attendant seat (Ref. TASK 25-22-41-000-001-A).

(3)

Remove the programming and test panel (Ref. TASK 23-73-18-000-001-A).

(4)

Remove the FAP (Ref. TASK 23-73-12-000-002-A).

(5)

Remove the lavatory smoke detector 1WQ (Ref. TASK 26-17-15-000-001-A).

(6)

Remove the forward passenger/crew door-frame linings (Ref. TASK 25-23-45-000-005-A).

(7)

Remove the cockpit door (Ref. TASK 52-51-11-000-001-A).

(8)

Remove the lavatory door (Ref. TASK 25-45-19-000-001-A).

(9)

Remove the forward utility-area ceiling-panels (Ref. TASK 25-23-42-000-001-A).

(10) Remove the emergency oxygen container 29WR (Ref. TASK 35-21-41-000-001-A).
(11) Remove the toilet assembly (Ref. TASK 38-31-41-000-001-A).
4.

Procedure
** On A/C 003-005
EMB SB 25-1305 FOR A/C 003-005
Subtask 25-41-41-020-064-I
A.

Disconnection of the Aircraft-Interface Electrical Connections


(Ref. Fig. 25-41-41-991-00300-I - Electrical Connections)
(1)

In the lavatory, on the outboard wall:


(a)

Remove the access panel (1) and disconnect the electrical connector 7200VC-A (2).
NOTE :

(2)

On the lavatory wall:


(a)

AES

Spring loaded catches hold the panel in position.

Disconnect the electrical connector 2791VC-A (3).

(3)

Put blanking caps on the disconnected electrical connector(s).

(4)

Remove the electrical harnesses from the lavatory structure:


(a)

Remove the screws (7), the washers (6), the spacers (4), the electrical harness (8) and the clamps
(5).

(b)

Remove the tie-wraps (11) and the electrical harness (9).

(c)

Attach the electrical harnesses (8) and (9) to the aircraft structure with BONDING AND
ADHESIVE COMPOUNDS (Material No: 08-074) .

25-41-41 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(5)

Disconnect the electrical harness of the cockpit door release-latches:


CAUTION :

(6)

MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU DISCONNECT
THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE DAMAGE TO EQUIPMENT.

(a)

Disconnect the electrical connector 2743VC-A (15).

(b)

Put blanking caps on the disconnected electrical connector(s).

(c)

Disconnect the related electrical wires of the release latches 30MQ, 31MQ and 32MQ from the
electrical connector 2743VC-A (15)
(Ref. Fig. 25-41-41-991-02900-A - Schematic of Connector 2743VC-A and Release Latches)
and (Ref. ESPM 20-25-41-0).

Remove the electrical harness (10) from the aircraft structure:


(a)

Remove the nuts (14), the screws (13), the washers (12) and disconnect the bonding connectors
8007VN and 8008VN.

(b)

Remove the tie-wraps (11) and the electrical harness (10).

(c)

Attach the electrical harness (10) to the lavatory wall with BONDING AND ADHESIVE
COMPOUNDS (Material No: 08-074) .

** On A/C 006-006
Subtask 25-41-41-020-064-L
A.

Disconnection of the Aircraft-Interface Electrical Connections


(Ref. Fig. 25-41-41-991-00300-L - Electrical Connections)
(1)

In the lavatory, on the outboard wall:


(a)

(2)

Remove the access panel (1) and disconnect the electrical connectors 7200VC-A (2) and 7420VCA (3).

On the lavatory wall:


(a)

Disconnect the electrical connector 2791VC-A (10).

(3)

Put blanking caps on the disconnected electrical connector(s).

(4)

Remove the electrical harnesses from the lavatory structure:


(a)

Remove the screws (7), the washers (6), the spacers (4), the electrical harnesses (8) and (9) and
the clamps (5).

(b)

Attach the electrical harnesses (8) and (9) to the aircraft structure with BONDING AND
ADHESIVE COMPOUNDS (Material No: 08-074) .

** On A/C 007-099
Subtask 25-41-41-020-064-O
A.

Disconnection of the Aircraft-Interface Electrical Connections


(Ref. Fig. 25-41-41-991-00300-O - Electrical Connections)
(1)

(2)

In the lavatory, on the outboard wall:


(a)

Remove the caps (11), drill out the rivets (12) and remove the access panel (1).

(b)

Disconnect the electrical connectors 7200VC-A (2) and 7420VC-A (3).

On the lavatory wall:


(a)

(3)
AES

Disconnect the electrical connector 2791VC-A (10).

Put blanking caps on the disconnected electrical connector(s).

25-41-41 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(4)

(5)

Remove the electrical harnesses from the lavatory structure:


(a)

Remove the screws (7), the washers (6), the spacers (4), the electrical harnesses (8) and (9) and
the clamps (5).

(b)

Attach the electrical harnesses (8) and (9) to the aircraft structure with BONDING AND
ADHESIVE COMPOUNDS (Material No: 08-074) .

Disconnect the electrical harness of the cockpit door release-latches:


CAUTION :

MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU DISCONNECT
THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE DAMAGE TO EQUIPMENT.

(a)

Disconnect the electrical connector 2743VC-A (15).

(b)

Put blanking caps on the disconnected electrical connector(s).

(c)

Disconnect the related electrical wires of the release latches 30MQ, 31MQ and 32MQ from the
electrical connector 2743VC-A (15)
and (Ref. ESPM 20-25-41-0).

(6)

Remove the electrical harness (16) from the aircraft structure:


(a)

Remove the nuts (13), the screws (11), the washers (12) and disconnect the bonding connectors
8007VN and 8008VN.

(b)

Remove the tie-wraps (14) and the electrical harness (16).

(c)

Attach the electrical harness (16) to the lavatory wall with BONDING AND ADHESIVE
COMPOUNDS (Material No: 08-074) .

** On A/C ALL
Subtask 25-41-41-020-060-G
B.

Removal of the Potable Water and Waste Water Lines


(Ref. Fig. 25-41-41-991-00200-G - Hose and Tube Connections)
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE POTABLE
WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
(1)

Disconnect the potable water and waste water drain lines:


(a)

Open the access door and put a CONTAINER 1 L (1/4 USGAL) below the connections you will
disconnect.

WARNING : MAKE SURE THAT THE EQUIPMENT YOU USE FOR THIS PROCEDURE IS CLEAN
AND APPROVED FOR THE POTABLE WATER SYSTEM. IF NOT IT CAN CAUSE
CONTAMINATION OF THE POTABLE WATER SYSTEM.
WARNING : BEFORE YOU DO WORK ON THE POTABLE WATER SYSTEM, CLEAN YOUR HANDS
WITH SOAP AND WATER. THIS WILL PREVENT INFECTION. (CONTAMINATION
FROM TOILET WASTE IS DANGEROUS TO HEALTH).

AES

(b)

Remove and discard the cable ties where necessary.

(c)

Behind the lavatory, if necessary remove the insulation from the hoses.

(d)

Loosen the nut (1) and remove the potable water tube (2).

25-41-41 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(e)

Put blanking plugs on the disconnected line ends.

CAUTION :

(2)

(3)

(4)

MAKE MATCH MARK ON THE WASTE WATER AND AIR OUTLET HOSES AND ON
THEIR RELATED CONNECTIONS.
IF YOU CONNECT ONE OF THESE HOSES TO THE CONNECTION OF THE OTHER
HOSE, YOU CAN CAUSE DAMAGE TO EQUIPMENT.

(f)

Loosen the clamps (3) and remove the waste water drain hose (4).

(g)

Put blanking plugs on the disconnected line ends.

Disconnect the ventilation hose (10):


(a)

Loosen the clamp (11) and remove the hose (10).


Put blanking plugs on the disconnected line ends.

(b)

Make match marks on the components that you disconnect/remove to record the
connections/positions. This is important for the subsequent installation.

Remove the panel (5):


(a)

Remove the sealant from the floor panel and the floor-panel attached components with a
SCRAPER - NON METALLIC.

(b)

Remove the screws (6) and (8), the washers (7) , the panel (5) and the rubber strip (9).

Remove the container and close the access door.

Subtask 25-41-41-020-065-B
C.

Disconnection of the Air Extraction Tube


(Ref. Fig. 25-41-41-991-02700-B - Hose Connection - Air Extraction)
(1)

Loosen the clamp (2) and disconnect the air extraction hose (1) from the tube (3).

(2)

Put blanking plugs on the disconnected line ends.

Subtask 25-41-41-010-072-A
D.

Removal of the Ceiling Supports (If necessary)


(Ref. Fig. 25-41-41-991-01300-A - Ceiling Supports)
(1)

Remove the screws (5) and the washers (6).

(2)

Carefully move the plate (7) to get access to the support (4).

(3)

Remove the nuts (2), the bolts (1) and the supports (4) and (8).

(4)

Remove the bolts (9), the washers (10) and the support (3).

Subtask 25-41-41-020-066-A
E.

Removal of the Lavatory Module


(1)

(2)

Remove the door sill:


(Ref. Fig. 25-41-41-991-01700-A - Door Sill)
(a)

Remove the screws (1) and the door sill (2).

(b)

Remove the old sealant with a SCRAPER - NON METALLIC.

Remove the lower attachments:


(a)

AES

In the lateral avionics compartment LH at FR16:


. Remove the bolt (7) and the washer (8).

25-41-41 PB401

Page 6
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

(3)

(b)

In the cockpit:
. Open the flap (9), loosen the fasteners (10) and remove the container (11).
. Remove the screws (13) and the plate (12).

(c)

Remove the sealant from around the angle plate (14) with a SCRAPER - NON METALLIC.

(d)

Remove the screws (15), the washers (16) and the angle plate (14).

(e)

Remove the covers (4), the bolts (1) and if necessary, the bushes (2) and (3).

Remove the upper attachments:


(a)

(4)

Remove the quick-release pins (17) and disconnect the tie rod (19) from the aircraft structure.

Remove the lavatory module:


(a)

Carefully lift the lavatory module and move it to the center of the forward utility area.

(b)

Remove and discard the packings (6).

(c)

If necessary remove the bushes (5).

Subtask 25-41-41-020-067-A
F.

Disassembly of the Lavatory Module (To Remove it from the Aircraft)


(Ref. Fig. 25-41-41-991-00500-A - Lavatory Subassemblies)
(1)

Disconnect the electrical connections:


(a)

AES

Disconnect the wires of the electrical harness (13) from the terminal 7330VT with the ELEC
CONTACTS INSERTION EXTRACTION TOOL M15.570-16, (Ref. ESPM 20-25-41-0).

(2)

Remove the sealant from around the floor pan (9) with a SCRAPER - NON METALLIC.

(3)

Remove the screws (10) and (12) and the washers (11).

(4)

Remove the lavatory assembly from the floor pan (9).

(5)

Remove the screws (6) and the washers (5).

(6)

Remove the cap (8) and the screw (7).

(7)

Remove the screws (4) and the washers (3).

(8)

Divide the lavatory subassemblies (1) and (2).

(9)

Remove the lavatory subassemblies (1), (2) and (9) from the aircraft.

25-41-41 PB401

Page 7
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-005
EMB SB 25-1305 FOR A/C 003-005

FR12

FR14

A
Z221

LAVATORY
OUTBOARD WALL

SPRING
CLIP
CATCH

D
G
D

PUSH TO RELEASE

120RHA

2791VC

G
110RHA

G
G
C
EXAMPLE
3
2791VCA

G
7200VCA
2

G
25MQA

N_MM_254141_4_BKQA_01_00

AES

FIGURE 25-41-41-991-00300-I SHEET 1


Electrical Connections

25-41-41 PB401

Page 8
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-005
EMB SB 25-1305 FOR A/C 003-005

E
FR14
FR13

F
FR14

10

2743VCA

10

13

11 1

8008VN
12

15
2743VCA
ELECTRICAL
RELEASE STRIKE
REF 525112

14
8007VN

FR13

TO ELECTRICAL
RELEASE STRIKES

EXAMPLE

4
5
9

5
6

NOTE:
7
1

INSTALLED AS NECESSARY
N_MM_254141_4_BKQA_02_00

AES

FIGURE 25-41-41-991-00300-I SHEET 2


Electrical Connections

25-41-41 PB401

Page 9
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-005
EMB SB 25-1305 FOR A/C 003-005

T
S

15
8

VCC
GROUND

R
Q
P

11
1
2

DATA0
DATA1

N
M

3
4

DATA2
DATA3

W
K

9
10

LED1
LED2

25MQA
KEYPAD
J
I
H
2
G

30MQ
UPPER RELEASE
LATCH
E
D
C

F
B

31MQ
CENTER RELEASE
LATCH
A
Z
Y
2
X

2743VCA

32MQ
LOWER RELEASE
LATCH
LAVATORY WALL

NOTE:
1

WIRES TO BE DISCONNECTED / CONNECTED

REF 525112
N_MM_254141_4_CJM0_01_00

AES

FIGURE 25-41-41-991-02900-A SHEET 1


Schematic of Connector 2743VC-A and Release Latches

25-41-41 PB401

Page 10
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 006-006
FR12

FR14

EXAMPLE

Z221
LAVATORY
OUTBOARD WALL

1
SPRING
CLIP
CATCH

B
7200VCA
2

7420VCA
3

EXAMPLE

D
8

D
120RHA

D
110RHA

D
D
D

D
25MQA
N_MM_254141_4_AASA_01_00

AES

FIGURE 25-41-41-991-00300-L SHEET 1


Electrical Connections

25-41-41 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 006-006

D
EXAMPLE

4
5
9

5
6
7

E
PUSH TO RELEASE

2791VC

10
2791VCA

NOTE:
1

INSTALLED AS NECESSARY
N_MM_254141_4_AASA_02_00

AES

FIGURE 25-41-41-991-00300-L SHEET 2


Electrical Connections

25-41-41 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 007-099
FR12

FR14

Z221
LAVATORY
OUTBOARD WALL

11

D
1

12

EXAMPLE

B
8

120RHA

7200VCA
2

110RHA

EXAMPLE
7420VCA
3

B
B
B

NOTE:
1

INSTALLED AS NECESSARY

B
25MQA
N_MM_254141_4_AMPA_01_00

AES

FIGURE 25-41-41-991-00300-O SHEET 1


Electrical Connections

25-41-41 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C 007-099

PUSH TO RELEASE
FR14
FR13

2791VC

13

2743VCA

10
2791VCA

FR14

ELECTRICAL
RELEASE STRIKE
REF 525112
13
14 1

8008VN

18

16

15
2743VCA

17
8007VN

FR13

TO ELECTRICAL
RELEASE STRIKES

NOTE:
1

INSTALLED AS NECESSARY
N_MM_254141_4_AMPA_02_00

AES

FIGURE 25-41-41-991-00300-O SHEET 2


Electrical Connections

25-41-41 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

7
6

5
6
7

A
9

B
2
1
4
10

POTABLE WATER SUPPLY

11

WASTE WATER SUPPLY

AIR OUTLET SUPPLY


NOTE:
INSULATION NOT SHOWN
N_MM_254141_4_ADM0_01_00

AES

FIGURE 25-41-41-991-00200-G SHEET 1


Hose and Tube Connections

25-41-41 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR12

FR14

Z221

A
EXAMPLE

LAVATORY CEILING

NOTE:
1

AIRCRAFT INTERFACE

PART OF LAVATORY

N_MM_254141_4_AJM0_01_00

AES

FIGURE 25-41-41-991-02700-B SHEET 1


Hose Connection - Air Extraction

25-41-41 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
FR24

2
8

FR16
FR14
6 5

B
1

9
10

4
7

N_MM_254141_4_DAM0_01_00

AES

FIGURE 25-41-41-991-01300-A SHEET 1


Ceiling Supports

25-41-41 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
A

1
MAT. No. 05002
2

MAT. No. 09036

N_MM_254141_4_BAN0_01_00

AES

FIGURE 25-41-41-991-01700-A SHEET 1


Door Sill

25-41-41 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
6
5

13

7330VT
1

4
3

CONNECTOR
FLUSH CONTROL UNIT

11
10

D
12

F
F

11

D
E

10
12

10
11

N_MM_254141_4_BLMA_01_00

AES

FIGURE 25-41-41-991-00500-A SHEET 1


Lavatory Subassemblies

25-41-41 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

G
EXAMPLE

7330VT
13

7
8

H
H
CONNECTIONS 7330VT
1

1
2

3
4
5

SECTION

SECTION

FF

EE

SECTION

DD

MAT. No
09016

MAT. No
09016

NOTE:
1

2
MAT. No
09016

NOT INSTALLED
FOR GASEOUS EMERGENCY
OXYGEN SYSTEM
N_MM_254141_4_BLMA_02_00

AES

FIGURE 25-41-41-991-00500-A SHEET 2


Lavatory Subassemblies

25-41-41 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-41-41-400-001-A
Installation of the Lavatory A
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

ELEC CONTACTS INSERTION EXTRACTION TOOL M15.570-16

No specific

SCRAPER - NON METALLIC

No specific

WARNING NOTICE(S)

No specific

Torque wrench: range to between 0.20 and 3.60 M.DAN (2.00 and 26.00
LBF.FT)

No specific

Torque wrench: range to between 0.67 and 13.50 M.DAN (4.94 and 99.57
LBF.FT)

B.

Consumable Materials

REFERENCE
Material No: 04-001
Material No: 05-002
Material No: 09-016
Material No: 09-036
Material No: 11-003
Material No: 15-008
Material No: 19-010
** On A/C 007-099
No specific
No specific
C.

DESIGNATION
COMMON GREASES
WHEEL BEARING MINERAL GREASE
SPECIAL MATERIALS
PUTTY, ZINC CHROMATE GENERAL PURPOSE
SEALANTS
CORROSION INHIBITING FILLET CONSISTENCY
SEALANTS
SILICONE SEALANT (1 PART)
CLEANING AGENTS
METHYL-ETHYL-KETONE
STORAGE PRESERVATION
CORROSION PREVENTIVE COMPOUND, TEMPORARY
LOCKWIRE STAINLSS STL ANNEALED 0.8MM DIA
rivets NSA5420-410
tie-wraps

Work Zones and Access Panels


ZONE/ACCESS

200
812

UPPER HALF FUSELAGE


D.

Expendable Parts

FIG.ITEM
6

AES

ZONE DESCRIPTION

DESIGNATION
packing

IPC-CSN
25-41-01-05-180

25-41-41 PB401

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AIRCRAFT MAINTENANCE MANUAL
E.

Referenced Information

REFERENCE
11-00-00-400-007-A

DESIGNATION
Installation of the ESSO (Scotchcal Labels)

12-24-38-680-001-A

Draining of the Potable Water System (with Electrical Power)

** On A/C 003-005 007-099


20-28-00-912-004-A

Electrical Bonding of Components With Conductive Bolts and Screws and


Bonding Straps in the Fuselage and in the Wings (this does not include the
tanks)-

21-21-00-710-002-A

Operational Test of the Individual Air Outlet

21-23-00-720-002-A
23-73-00-710-003-A

Functional Test of an Air Extraction Point


Operational test of the Cabin and Flight Crew Interphone System

23-73-00-710-005-A

Operational test of the Passenger Address (PA) system

23-73-00-710-007-A

Operational test of the passenger call system

23-73-00-710-017-A

Operational test of the cabin signs

23-73-12-000-002-A
23-73-12-400-002-A
23-73-18-000-001-A

Removal of the Forward Attendant Panel


Installation of the Forward Attendant Panel
Removal of the Programming and Test Panel

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-20-00-350-003-A

Repair of the Non-Textile Floor Covering (NTF)

25-22-41-000-001-A
25-22-41-400-001-A
25-23-42-000-001-A

Removal of the Wall-Mounted Cabin-Attendant Seats


Installation of the Wall-Mounted Cabin-Attendant Seats
Removal of the Ceiling Panels - Forward Utility Area

25-23-42-400-001-A

Installation of the Ceiling Panels - Forward Utility Area

25-23-45-000-005-A

Removal of the Door Frame Linings at the Left FWD Passenger/Crew Door

25-23-45-400-006-A

Installation of the Door Frame Linings at the Left FWD Passenger/Crew Door

25-28-42-000-001-A

Removal of the Non-Textile Floor Covering (NTF)

25-28-42-400-001-A

Installation of the Non-Textile Floor Covering (NTF)

25-45-19-000-001-A

Removal of the Lavatory Door

25-45-19-400-001-A

Installation of the Lavatory Door

25-45-22-400-001-A
26-17-00-710-001-A

Installation of the Toilet Shroud and the Seat


Operational Test of the Lavatory Smoke-Detection System

26-17-15-000-001-A

Removal of the Lavatory Smoke Detector

26-17-15-400-001-A

Installation of the Lavatory Smoke Detector

33-24-00-710-001-A

Operational Test of the Lavatory Lighting LQ

33-26-00-710-001-A

Operational Test of the Lavatory Lighted Signs WJ

33-27-00-710-001-A

Operational Test of the Cabin Attendant Work-Light

33-51-00-710-007-A
35-21-41-000-001-A

Operational Test of the Emergency Lighting in the Cabin with the LIGHT
EMER Pushbutton Switch
Removal of the Emergency Oxygen Containers

35-21-41-400-001-A

Installation of the Emergency Oxygen Containers

35-23-00-710-001-A

Operational Check of Manual Mask Release

AES

25-41-41 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
38-12-00-710-002-A

DESIGNATION
Operational Test of the Potable Water-Distribution System (with a Ground AirSupply Cart)

38-12-00-710-004-A
38-13-00-710-001-A

Operational Test of a Potable Water Heater


Operational Test of the Quantity Indicating System

38-30-00-410-002-A
38-31-00-710-009-A

Installation of the Toilet Drain Lines


Operational Test of the Toilet Unit

38-31-41-000-001-A

Removal of a Toilet Assembly

38-31-41-400-001-A

Installation of a Toilet Assembly

38-32-00-710-002-A

Operational Test of the Waste/Water Drain System

52-51-00-710-002-A

Operational Test of the Cockpit Door Lock System (CDLS)

52-51-11-000-001-A
Removal of the Cockpit Door
52-51-11-400-001-A
Installation of the Cockpit Door
ESPM 20-25-41-0
ESPM 20-33-00-0
11-32-25-00
INTERIOR PLACARDS - DESCRIPTION AND OPERATION
(Ref. Fig. 25-41-41-991-00500-A - Lavatory Subassemblies)
(Ref. Fig. 25-41-41-991-01700-A - Door Sill)
(Ref. Fig. 25-41-41-991-01300-A - Ceiling Supports)
(Ref. Fig. 25-41-41-991-00200-G - Hose and Tube Connections)
(Ref. Fig. 25-41-41-991-01600-A - Waste Water and Air Hose Connection)
(Ref. Fig. 25-41-41-991-00300-I - Electrical Connections)
(Ref. Fig. 25-41-41-991-02900-A - Schematic of Connector 2743VC-A and Release Latches)
(Ref. Fig. 25-41-41-991-00300-L - Electrical Connections)
(Ref. Fig. 25-41-41-991-00300-O - Electrical Connections)
(Ref. Fig. 25-41-41-991-02700-B - Hose Connection - Air Extraction)
3.

Job Set-up
** On A/C ALL
Subtask 25-41-41-860-051-A
A.

AES

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized (Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the potable water system is drained (Ref. TASK 12-24-38-680-001-A).

(3)

Make sure that the ACCESS PLATFORM 2M (6 FT) is in position at the lateral avionics compartment.

(4)

Make sure that the WARNING NOTICE(S) is in position to tell persons not to do the servicing of the
potable water system.

(5)

Make sure that the lateral avionics-compartment access-door 812 is open.

(6)

Make sure that the wall-mounted cabin-attendant seat is removed (Ref. TASK 25-22-41-000-001-A).

(7)

Make sure that the programming and test panel is removed (Ref. TASK 23-73-18-000-001-A).

(8)

Make sure that the FAP is removed (Ref. TASK 23-73-12-000-002-A).

25-41-41 PB401

Page 3
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(9)

Make sure that the forward passenger/crew door-frame linings are removed (Ref. TASK
25-23-45-000-005-A).

(10) Make sure that the cockpit door is removed (Ref. TASK 52-51-11-000-001-A).
(11) Make sure that the lavatory door is removed (Ref. TASK 25-45-19-000-001-A).
(12) Make sure that the forward utility-area ceiling-panels are removed (Ref. TASK 25-23-42-000-001-A).
(13) Make sure that the emergency oxygen container 29WR is removed (Ref. TASK 35-21-41-000-001-A).
(14) Make sure that the lavatory smoke detector is removed (Ref. TASK 26-17-15-000-001-A).
(15) Make sure that the toilet assembly is removed (Ref. TASK 38-31-41-000-001-A).
Subtask 25-41-41-860-055-A
B.

Aircraft Maintenance Configuration


(1)

If necessary, examine the Non-Textile Floor (NTF) covering.


(a)

If the conditions of the NTF is not satisfactory, repair it (Ref. TASK 25-20-00-350-003-A).

(b)

If you cannot repair the NTF, replace it (Ref. TASK 25-28-42-000-001-A) and (Ref. TASK
25-28-42-400-001-A).

Subtask 25-41-41-865-051-A
C.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
PANEL

121VU

DESIGNATION
COM NAV/CIDS/DEU A NORM/L FWD

FIN

LOCATION

163RH

M08

122VU

AIR COND/LAV/GALLEY VENT


CTL/EXTRACT FAN/CTL

5HU

U21

122VU

AIR COND/LAV/GALLEY VENT


CTL/EXTRACT FAN/SPLY

6HU

U19

2000VU

POT/WASTE WIP HEATER LINE

1DW

A02

2000VU

POT/WASTE WIP HEATER CTL

2DW

A01

2000VU
2000VU
2000VU
2000VU
** On A/C 005-005

WATER SYS
LAV-FWD-HOT WATER-A
LAV FWD-OCCUPIED
LAV LIGHT

1MA
1MB
1WJ
1LQ

D06
F02
F01
J01

2000VU
** On A/C 006-099

PRAM

2RX

E01

2000VU
** On A/C 003-004

CABIN COMMUNICATION SYSTEMS PRAM 2RX

E01

2001VU

LAV SHAVER SOCKET

B01

AES

1MT

25-41-41 PB401

Page 4
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
** On A/C ALL
Subtask 25-41-41-210-051-A
A.

Preparation for Installation


(1)

Remove the sealant.


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA
WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN
YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND
SKIN IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(a)

Remove the unwanted sealant from the floor panel and floor attach components with a SCRAPER
- NON METALLIC and CLEANING AGENTS (Material No: 11-003) if necessary.

(2)

Make an inspection of the component and the adjacent area.

(3)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(4)

Make sure that the placards of the retained/new components are in the correct position and in good
condition.
(a)

If necessary install new placards.


. (Ref. 11-32-25-00).
. (Ref. TASK 11-00-00-400-007-A).

Subtask 25-41-41-420-063-A
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH
A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
B.

Assembly of the Lavatory Module


(Ref. Fig. 25-41-41-991-00500-A - Lavatory Subassemblies)
(1)

In the forward utility area of the aircraft:


(a)

AES

Put the lavatory walls (1) and (2) together and install the washers (3) and the screws (4).

25-41-41 PB401

Page 5
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

(2)

(b)

Install the washers (5) and the screws (6).

(c)

Install the screw (7) and the cap (8).

(d)

Put the lavatory assembly in position on the floor pan (9).

(e)

Install the washers (11), the screws (10) and the screws (12).

(f)

Apply a bed of SEALANTS (Material No: 09-016) around the edges of the floor pan (9).

Connect the electrical connections:


(a)

Connect the wires of the electrical harness (13) to the terminal 7330VT with the ELEC
CONTACTS INSERTION EXTRACTION TOOL M15.570-16, (Ref. ESPM 20-25-41-0).

Subtask 25-41-41-420-064-A
C.

Installation of the Lavatory


(1)

(2)

Preparation for installation:


(a)

Apply COMMON GREASES (Material No: 04-001) to the bush (5) and the new (IPC-CSN
25-41-01-05) packing (6) and put them in position.

(b)

Apply the COMMON GREASES (Material No: 04-001) to the bolts (1) and (7).

Install the lavatory assembly:


(a)

Put the lavatory assembly in position and install the bushes (3) and (2) and the bolts (1).

(b)

TORQUE the bolts (1) to 0.5 M.DAN (44.25 LBF.IN).

WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA
WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN
YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND
SKIN IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES AND GOGGLES.

AES

(c)

Apply the STORAGE PRESERVATION (Material No: 15-008) to the bolts (1).

(d)

In
.
.
.
.

(e)

In the lateral avionics compartment LH at FR16:


. install the washer (8) and the bolt (7).

(f)

TORQUE the bolt (7) to 0.5 M.DAN (44.25 LBF.IN).

the cockpit:
put the plate (12) in position and install the screws (13)
put the container (11) in position and lock the fasteners (10)
Make sure that the work area is clean and clear of tool(s) and other items.
close the flap (9).

25-41-41 PB401

Page 6
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(g)

Put the sealing angle (14) in position and install the washers (16) and the screws (15).

(h)

Apply a bed of SEALANTS (Material No: 09-016) around the edges of the sealing angle (14).

(i)

Put the tie rods (19) in position and install the quick release pins (17)

(j)

If necessary adjust the tie rods:


. Remove and discard the lockwire and loosen the locknuts (18)
. Adjust the tie rod (19) until you can install the quick release pins (17).
. Make sure that the rod ends are in safety.
. Tighten the locknuts (18) and safety them with stainless steel lockwire LOCKWIRE
STAINLSS STL ANNEALED 0.8MM DIA (Material No: 19-010) .

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE


MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(3)

(4)

Install the door sill:


(Ref. Fig. 25-41-41-991-01700-A - Door Sill)
(a)

Apply SEALANTS (Material No: 09-036) in the area of the door sill.

(b)

Apply the SPECIAL MATERIALS (Material No: 05-002) to the screws (1).

(c)

Put the door sill (2) in position and install the screws (1).

(d)

Torque the screws (1) to between 0.37 and 0.42 M.DAN (32.74 and 37.17 LBF.IN).

Install the toilet drain-line behind the lavatory (Ref. TASK 38-30-00-410-002-A).

Subtask 25-41-41-410-065-A
D.

Installation of the Ceiling Supports (If removed)


(Ref. Fig. 25-41-41-991-01300-A - Ceiling Supports)
(1)

Put the support (3) in position and install the washers (10) and the bolts (9).

(2)

Put the supports (4) and (8) in position and install the bolts (1) and the nuts (2).

(3)

Carefully put the plate (7) in position and install the washers (6) and the screws (5).

Subtask 25-41-41-420-058-G
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER SYSTEM AT
THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE POTABLE WATER SYSTEM.
SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
E.

Installation of the Potable Water and Waste Water Lines


(Ref. Fig. 25-41-41-991-00200-G - Hose and Tube Connections)
(1)

Open the access door.

(2)

Install the panel (5).

(3)

(a)

Clean the component interface and/or the adjacent area.

(b)

Put the panel (5) and the new rubber strip (9) in position and install the washers (7) and the
screws (6) and (8).

Install the potable water tube (2).


WARNING : BEFORE YOU DO WORK ON THE POTABLE WATER SYSTEM, CLEAN YOUR HANDS
WITH SOAP AND WATER. THIS WILL PREVENT INFECTION. (CONTAMINATION
FROM TOILET WASTE IS DANGEROUS TO HEALTH).

AES

25-41-41 PB401

Page 7
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
WARNING : MAKE SURE THAT THE EQUIPMENT YOU USE FOR THIS PROCEDURE IS CLEAN
AND APPROVED FOR THE POTABLE WATER SYSTEM. IF NOT IT CAN CAUSE
CONTAMINATION OF THE POTABLE WATER SYSTEM.

(4)

(5)

(a)

Remove the blanking plugs from the disconnected line ends.

(b)

Put the tube (2) in position and connect the nut (1).

(c)

TORQUE the nut (1) to 5.9 M.DAN (43.51 LBF.FT).

Install the waste water drain hose (4).


(a)

Remove the blanking plugs from the disconnected line ends.

(b)

When you connect/install the components, refer to the match marks made
during the removal procedure.
(Ref. Fig. 25-41-41-991-01600-A - Waste Water and Air Hose Connection)

(c)

Put the hose (4) in position and tighten the clamp (3).

Install the ventilation hose (10).


(a)

Remove the blanking plugs from the disconnected line ends.

(b)

Put the hose (10) in position and tighten the clamp (11).

(6)

Make sure that the work area is clean and clear of tool(s) and other items.

(7)

Close the access door.

** On A/C 003-005
EMB SB 25-1305 FOR A/C 003-005
Subtask 25-41-41-420-061-I
F.

Connection of the Aircraft-Interface Electrical Connections


(Ref. Fig. 25-41-41-991-00300-I - Electrical Connections)
(1)

Install the electrical harnesses on the lavatory structure (Ref. ESPM 20-33-00-0):
(a)

(2)

Put the electrical harnesses (8) and (9) in position and install the clamps (5), the spacers (4), the
washers (6) and the screws (7).

Connect the electrical Connectors 7200VC-A and 2791VC-A.


(a)

Remove the blanking caps from the electrical connector(s).

(b)

Make sure that the electrical connectors are clean and in the correct condition.

(c)

On
.
.
.

the lavatory outboard wall:


Connect the electrical connector 7200VC-A (2).
Make sure that the work area is clean and clear of tool(s) and other items.
Install the access panel (1).

NOTE :
(d)
(3)

On the lavatory wall:


. Connect the electrical connector 2791VC-A (3).

Connect the electrical harness of the cockpit door release-latches:


CAUTION :

AES

Spring clips hold the panel in position.

REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
CONNECT THE ELECTRICAL WIRES.
INCORRECT CONNECTION OF THE WIRES WILL CAUSE DAMAGE TO EQUIPMENT.

25-41-41 PB401

Page 8
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(a)

Attach the electrical harness (10) on the aircraft structure with tie-wraps (11) as necessary.

(b)

Put the bonding connectors 8007VN and 8008VN in position and install the washers (12), the
screws (13) and the nuts (14)
** On A/C 003-005
(Ref. TASK 20-28-00-912-004-A).

(c)

Remove the blanking caps from the electrical connector(s).

(d)

Make sure that the electrical connectors are clean and in the correct condition.

(e)

Connect the related electrical wires of the release latches 30MQ, 31MQ and 32MQ to the
electrical connector 2743VC-A (15)
** On A/C 003-005
EMB SB 25-1305 FOR A/C 003-005
(Ref. Fig. 25-41-41-991-02900-A - Schematic of Connector 2743VC-A and Release Latches)
and (Ref. ESPM 20-25-41-0).

(f)

Connect the electrical connector 2743VC-A (15).

** On A/C 006-006
Subtask 25-41-41-420-061-L
F.

Connection of the Aircraft-Interface Electrical Connections


(Ref. Fig. 25-41-41-991-00300-L - Electrical Connections)
(1)

(2)

Install the electrical harnesses on the lavatory structure (Ref. ESPM 20-33-00-0):
(a)

Put the electrical harnesses (8) and (9) in position and install the clamps (5), the spacers (4), the
washers (6) and the screws (7).

(b)

Install tie-wraps (10) as necessary.

Connect the electrical connectors 7200VC-A, 7420VC-A and 2791VC-A.


(a)

Remove the blanking caps from the electrical connector(s).

(b)

Make sure that the electrical connectors are clean and in the correct condition.

(c)

On
.
.
.

the lavatory outboard wall:


Connect the electrical connectors 7200VC-A (2) and 7420VC-A (3).
Make sure that the work area is clean and clear of tool(s) and other items.
Install the access panel (1).

NOTE :
(d)

Spring clips hold the panel in position.

On the lavatory wall:


. Connect the electrical connector 2791VC-A (3).

** On A/C 007-099
Subtask 25-41-41-420-061-O
F.

Connection of the Aircraft-Interface Electrical Connections


(Ref. Fig. 25-41-41-991-00300-O - Electrical Connections)
(1)

Install the electrical harnesses on the lavatory structure (Ref. ESPM 20-33-00-0):
(a)

AES

Put the electrical harnesses (8) and (9) in position and install the clamps (5), the spacers (4), the
washers (6) and the screws (7).

25-41-41 PB401

Page 9
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(2)

(3)

Connect the electrical Connectors 7200VC-A, 7420VC-A and 2791VC-A.


(a)

Remove the blanking caps from the electrical connector(s).

(b)

Make sure that the electrical connectors are clean and in the correct condition.

(c)

On
.
.
.

(d)

On the lavatory wall:


. Connect the electrical connector 2791VC-A (10).

the lavatory outboard wall:


Connect the electrical connectors 7200VC-A (2) and 7420VC-A (3).
Make sure that the work area is clean and clear of tool(s) and other items.
Put the access panel (1) in position, install the rivets NSA5420-410 (12) and the caps (11).

Connect the electrical harness of the cockpit door release-latches:


CAUTION :

REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
CONNECT THE ELECTRICAL WIRES.
INCORRECT CONNECTION OF THE WIRES WILL CAUSE DAMAGE TO EQUIPMENT.

(a)

Attach the electrical harness (13) on the aircraft structure with tie-wraps (14) as necessary.

(b)

Put the bonding connectors 8007VN and 8008VN in position and install the washers (16), the
screws (18) and the nuts (17) (Ref. TASK 20-28-00-912-004-A).

(c)

Remove the blanking caps from the electrical connector(s).

(d)

Make sure that the electrical connectors are clean and in the correct condition.

(e)

Connect the related electrical wires of the release latches 30MQ, 31MQ and 32MQ to the
electrical connector 2743VC-A (15)
and (Ref. ESPM 20-25-41-0).

(f)

Connect the electrical connector 2743VC-A (15).

** On A/C ALL
Subtask 25-41-41-420-062-B
G.

Connection of the Air Ventilation Tube


(Ref. Fig. 25-41-41-991-02700-B - Hose Connection - Air Extraction)
(1)

Remove the blanking plugs from the disconnected line ends.

(2)

Do an inspection of the component interface and/or the adjacent area.

(3)

Connect the air extraction hose (1) to the tube (3) and install the clamp (2).

Subtask 25-41-41-410-064-A
H.

Installation of the Cockpit Door and the Miscellaneous Lavatory Equipment


(1)

Install the cockpit door (Ref. TASK 52-51-11-400-001-A).

(2)

Install the toilet assembly (Ref. TASK 38-31-41-400-001-A).


NOTE :

AES

Do not install the toilet shroud at this time.

(3)

Install the lavatory door (Ref. TASK 25-45-19-400-001-A).

(4)

Install the emergency oxygen container (Ref. TASK 35-21-41-400-001-A).

(5)

Install the lavatory smoke detector (Ref. TASK 26-17-15-400-001-A).

(6)

Install the forward attendant panel (FAP) (Ref. TASK 23-73-12-400-002-A).

25-41-41 PB401

Page 10
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
Subtask 25-41-41-865-052-A
J.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
PANEL

DESIGNATION
COM NAV/CIDS/DEU A NORM/L FWD

121VU

FIN

LOCATION

163RH

M08

122VU

AIR COND/LAV/GALLEY VENT


CTL/EXTRACT FAN/CTL

5HU

U21

122VU

AIR COND/LAV/GALLEY VENT


CTL/EXTRACT FAN/SPLY

6HU

U19

2000VU

POT/WASTE WIP HEATER LINE

1DW

A02

2000VU

POT/WASTE WIP HEATER CTL

2DW

A01

2000VU
2000VU
2000VU
2000VU
** On A/C 005-005

WATER SYS
LAV-FWD-HOT WATER-A
LAV FWD-OCCUPIED
LAV LIGHT

1MA
1MB
1WJ
1LQ

D06
F02
F01
J01

2000VU
** On A/C 006-099

PRAM

2RX

E01

2000VU
** On A/C 003-004

CABIN COMMUNICATION SYSTEMS PRAM 2RX

E01

2001VU

LAV SHAVER SOCKET

B01

1MT

** On A/C ALL
Subtask 25-41-41-710-050-B
K.

Do an Operational Test of the Lavatory Systems


(1)

Do
.
.
.
.
.
(a)

an operational test of these water/waste-water systems:


The potable water system (Ref. TASK 38-12-00-710-002-A)
The potable water quantity indicating system (Ref. TASK 38-13-00-710-001-A)
The potable water heater (Ref. TASK 38-12-00-710-004-A)
The waste-water drain system (Ref. TASK 38-32-00-710-002-A)
the vacuum toilet unit (Ref. TASK 38-31-00-710-009-A).
Make sure that there are no leaks.
NOTE :

AES

Leaks are not permitted.

(2)

Do the functional test of the lavatory air extraction system (Ref. TASK 21-23-00-720-002-A).

(3)

Do the operational test of the individual air outlet system (Ref. TASK 21-21-00-710-002-A) if necessary.

(4)

Do
.
.
.
.
.
.
.
.
.

an operational test of these electrical systems:


The passenger address system (Ref. TASK 23-73-00-710-005-A)
The cabin and flight crew interphone-system (Ref. TASK 23-73-00-710-003-A)
The lavatory call lights (Ref. TASK 23-73-00-710-007-A)
The lavatory smoke detection (Ref. TASK 26-17-00-710-001-A)
The lavatory lighting (Ref. TASK 33-24-00-710-001-A)
The lavatory emergency lighting (Ref. TASK 33-51-00-710-007-A)
The lavatory lighted signs (Ref. TASK 33-26-00-710-001-A)
The cabin attendant work-lights (Ref. TASK 33-27-00-710-001-A)
The return to seat sign (Ref. TASK 23-73-00-710-017-A)

25-41-41 PB401

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.

The passenger emergency-oxygen system (Ref. TASK 35-23-00-710-001-A).

** On A/C ALL
EMB SB 25-1305 FOR A/C 003-005
Subtask 25-41-41-710-057-A
L.

Test of the Cockpit Door Locking System


(1)

Do the operational test of the cockpit door locking system


** On A/C ALL
(Ref. TASK 52-51-00-710-002-A).

5.

Close-up
Subtask 25-41-41-410-051-A
A.

Close Access
(1)

Install the toilet shroud (Ref. TASK 25-45-22-400-001-A).

(2)

Install the forward utility-area ceiling-panels (Ref. TASK 25-23-42-400-001-A).

(3)

Install the forward passenger/crew door frame-lining (Ref. TASK 25-23-45-400-006-A).

(4)

Install the wall-mounted cabin-attendant seat (Ref. TASK 25-22-41-400-001-A).

(5)

Make sure that the work area is clean and clear of tool(s) and other items.

(6)

Close the lateral avionics compartment door 812.

(7)

Remove the warning notice(s).

(8)

Remove the access platform(s).

Subtask 25-41-41-862-051-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-41-41 PB401

Page 12
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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

POTABLE WATER SUPPLY

WASTE WATER SUPPLY

AIR OUTLET SUPPLY

N_MM_254141_4_AFM0_01_00

AES

FIGURE 25-41-41-991-01600-A SHEET 1


Waste Water and Air Hose Connection

25-41-41 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
DELETED

AES

25-41-41 PB401

Page
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

AFT LAVATORIES - DESCRIPTION AND OPERATION


** On A/C ALL
1.

General
The aft lavatories are installed in the AFT utility area.

AES

25-43-00 PB001

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
2.

Component Location
(Ref. Fig. 25-43-00-12300-A - Lavatory Locations)

AES

25-43-00 PB001

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
3.

Component Description
(Ref. Fig. 25-43-00-13500-A - Lavatory Installation - Example)
A.

General Characteristics
The lavatories are installed as set or movable units. The set lavatories are hard point mounted in the floor
structure. The movable lavatories are attached to the seat rails in the variable installation areas at 1 inch
intervals. A tie-rod attaches the upper attachment point of the lavatory to the aircraft structure. Each lavatory
has a single blade door or as an option, a bi-folding door can be installed on specific lavatories.

B.

Structure
The lavatory is assembled as a modular unit, with a ceiling, sidewalls, rearwall and floorpan. The basic structure
is made from sandwich panels. Extrusions are bonded and/or attached with screws to the panels. Kickstrips and
corner strips are installed to prevent damage to the lavatory.

C.

Lavatory Equipment
Different items of equipment are installed in each lavatory for the comfort of the passengers and crew (Ref.
25-45-00-00).

D. Lavatory Doors
(1) Single Blade Door
A single blade door that opens out is installed on the lavatory unit.
Lavatories installed near an exit will have the lavatory door installed so it will not hinder evacuation of the
passengers.
To let the door open without blockage, a minimum clearance of 21 in. (0.53 m) is required.
(2) Bi-folding Door
A bi-folding door that opens in and closes automatically can be installed on specific lavatories, as an option.
(3) For details of the door(s) (Ref. 25-45-00-00).

AES

25-43-00 PB001

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

Z260

LAVATORY E, L44

5103MM
REF 254342

FR70
5102MM
REF 254341

FR63
LAVATORY D, L43

N_MM_254300_0_ACP0_01_00

AES

FIGURE 25-43-00-12300-A SHEET 1


Lavatory Locations

25-43-00 PB001

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE OF LAVATORY

A
AIR EXTRACTION
DUCT

CEILING

EXAMPLE OF
HARD POINT
LOWER CONNECTION

PELMET

HOUSING

AC
LAVATORY
STRUCTURE
DOOR
COVER

AC

AC
B

KICK STRIP

AC

AIRCRAFT
STRUCTURE

EXAMPLE OF
UPPER CONNECTION
TIE ROD

C
EXAMPLE OF
SEAT RAIL
LOWER CONNECTION

LAVATORY
STRUCTURE

LAVATORY
STRUCTURE

FITTING

COVER
SEAT RAIL
N_MM_254300_0_AEM0_01_00

AES

FIGURE 25-43-00-13500-A SHEET 1


Lavatory Installation - Example

25-43-00 PB001

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

LAVATORY D - REMOVAL/INSTALLATION
** On A/C ALL
Task 25-43-41-000-001-A
Removal of the Lavatory D
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
AR CAP - BLANKING

No specific

CONTAINER 1 L (1/4 USGAL)

No specific
No specific

AR
AR

PLUG - BLANKING
SAFETY CLIP - CIRCUIT BREAKER

No specific

WARNING NOTICE(S)

B.

DESIGNATION

Work Zones and Access Panels


ZONE/ACCESS

200
161CW, 161DW, 251AX, 251BX,
251CX, 251JC, 261BC
** On A/C 005-099

ZONE DESCRIPTION
UPPER HALF FUSELAGE

261DW, 261FW, 261HW


** On A/C 003-004
261TW, 261UW, 261VW
C.

Referenced Information

REFERENCE
12-24-38-680-001-A

DESIGNATION
Draining of the Potable Water System (with Electrical Power)

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

25-22-42-000-001-A

Removal of the Free-Standing Cabin-Attendant Seat(s)

25-23-41-000-001-A

Removal of the Ceiling Panels

25-23-42-000-002-A

Removal of the Ceiling Panels - Aft Utility Area

25-23-43-000-001-A

Removal of the Upper Sidewall Panel(s)

25-23-44-000-001-A

Removal of the Lower Sidewall-Panels (Dado Panels)

25-23-45-000-003-A

Removal of the Door Frame Linings at the Left AFT Passenger/Crew Door

25-23-48-000-001-A

Removal of the Cove Light Panels

** On A/C 005-099
25-26-41-000-003-A
25-45-19-000-001-A

AES

Removal of the Aft Curtain Rail


Removal of the Lavatory Door

25-43-41 PB401

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-55-12-000-001-A

DESIGNATION
Removal of the Aft Cargo-Compartment Partition FR65

25-55-12-000-003-A

Removal of the Sidewall Panels in the Aft Cargo Compartment - FR59/FR65

35-21-41-000-001-A

Removal of the Emergency Oxygen Containers

38-31-19-000-001-A
38-31-41-000-001-A

Removal of the Toilet Flush Switch


Removal of a Toilet Assembly

(Ref. Fig. 25-43-41-991-00200-B - Upper Connections)


(Ref. Fig. 25-43-41-991-02200-A - Waste Water and Air Hose Connections)
(Ref. Fig. 25-43-41-991-01500-E - Potable/Waste Water Tube Connections)
(Ref. Fig. 25-43-41-991-00400-B - Upper and Lower Attachments)
3.

Job Set-up
** On A/C ALL
Subtask 25-43-41-861-050-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-43-41-680-050-A
B.

Aircraft Maintenance Configuration


(1)

Drain the potable water system (Ref. TASK 12-24-38-680-001-A).

(2)

Put the WARNING NOTICE(S) in position to tell persons not to do the servicing of the potable water
system.

Subtask 25-43-41-865-050-A
C.

Open, safety and tag this(these) circuit breaker(s):

49VU

PANEL

DESIGNATION
AIR COND/SDCU/CHAN1

11WQ

C06

49VU

LIGHTING/EMER LT/CABIN

79WL

H07

121VU

COM NAV/CIDS/DEU A NORM/R AFT

168RH

M13

121VU

COM NAV/CIDS/DEU A NORM/L AFT

167RH

M12

122VU

AIR COND/SDCU/CHAN2

12WQ

T18

122VU

AIR COND/LAV/GALLEY VENT


CTL/EXTRACT FAN/CTL

5HU

U21

122VU

AIR COND/LAV/GALLEY VENT


CTL/EXTRACT FAN/SPLY

6HU

U19

2000VU

POT/WASTE WIP HEATER CTL

2DW

A01

2000VU
2001VU
2001VU
** On A/C 003-004

LAV LIGHT
LAVATORY AFT-OCCUPIED
LAV AFT-HOT WATER

1LQ
11WJ
2MB

J01
B04
C02

2001VU

LAV SHAVER SOCKET

1MT

B01

AES

FIN

LOCATION

25-43-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004
Subtask 25-43-41-010-072-A
D.

Get Access
(1)

Remove the free-standing cabin-attendant seat (Ref. TASK 25-22-42-000-001-A).

(2)

Remove the ceiling panel 261BC and the trim panel in the aft utility area (Ref. TASK
25-23-42-000-002-A).

(3)

Remove the ceiling panel 251JC (Ref. TASK 25-23-41-000-001-A).

(4)

Remove the cove light panel 251CX (Ref. TASK 25-23-48-000-001-A).

(5)

Remove the upper sidewall panel 251BX (Ref. TASK 25-23-43-000-001-A).

(6)

Remove the lower sidewall panel 251AX (Ref. TASK 25-23-44-000-001-A).

(7)

Remove the door frame lining-panels 261TW 261UW 261VW (Ref. TASK 25-23-45-000-003-A).

(8)

Remove the lavatory door (Ref. TASK 25-45-19-000-001-A).

(9)

In the lavatory:
(a)

Remove the emergency oxygen container 31WR (Ref. TASK 35-21-41-000-001-A).

(b)

Remove the toilet assembly (Ref. TASK 38-31-41-000-001-A).

(10) In the aft cargo compartment:


(a)

Remove the partition 161DW (Ref. TASK 25-55-12-000-001-A).

(b)

Remove the sidewall panel 161CW (Ref. TASK 25-55-12-000-003-A).

** On A/C 005-099
Subtask 25-43-41-010-072-U
D.

Get Access
(1)

Remove the curtain and the curtain rail (Ref. TASK 25-26-41-000-003-A).

(2)

Remove the free-standing cabin-attendants seat/s (Ref. TASK 25-22-42-000-001-A).

(3)

Remove the cove light panel 251CX (Ref. TASK 25-23-48-000-001-A).

(4)

Remove the upper sidewall panel 251BX (Ref. TASK 25-23-43-000-001-A).

(5)

Remove the lower sidewall panel 251AX (Ref. TASK 25-23-44-000-001-A).

(6)

Remove the ceiling panel 261BC and the trim panel in the aft utility area (Ref. TASK
25-23-42-000-002-A).

(7)

Remove the ceiling panel 251JC (Ref. TASK 25-23-41-000-001-A).

(8)

Remove the door frame lining-panels 261DW 261FW 261HW (Ref. TASK 25-23-45-000-003-A).

(9)

Remove the lavatory door (Ref. TASK 25-45-19-000-001-A).

(10) In the lavatory:


(a)

Remove the emergency oxygen container (Ref. TASK 35-21-41-000-001-A).

(b)

Remove the toilet assembly (Ref. TASK 38-31-41-000-001-A).

(11) In the aft cargo compartment:

AES

(a)

Remove the partition 161DW (Ref. TASK 25-55-12-000-001-A).

(b)

Remove the sidewall panel 161CW (Ref. TASK 25-55-12-000-003-A).

25-43-41 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
** On A/C ALL
Subtask 25-43-41-020-058-B
A.

Disconnection of the Electrical and Ventilation Connections


(Ref. Fig. 25-43-41-991-00200-B - Upper Connections)
(1)

(2)

Disconnect the electrical connection:


(a)

On the lavatory ceiling, disconnect the electrical connector 7202VC-A (6).

(b)

Put blanking caps on the disconnected electrical connector(s).

Disconnect the ventilation lines:


(a)

Loosen the clamp (4) and remove the hose (5) from the air-extraction line.

(b)

Behind the lavatory, loosen the clamp (2) and disconnect the sleeve (3) from tube (1).

(c)

Put blanking plugs on the disconnected line ends.

Subtask 25-43-41-930-050-A
B.

Marking of the Ventilation, the Potable Water and Waste-Water Drain Connections
(Ref. Fig. 25-43-41-991-02200-A - Waste Water and Air Hose Connections)
(1)

Make match marks on the components that you disconnect/remove to record their
connection/positions.
NOTE :

This is important for the subsequent installation.

Subtask 25-43-41-020-062-E
WARNING : BEFORE YOU DO WORK ON THE POTABLE WATER SYSTEM, CLEAN YOUR HANDS WITH SOAP
AND WATER. THIS WILL PREVENT INFECTION. (CONTAMINATION FROM TOILET WASTE IS
DANGEROUS TO HEALTH).
WARNING : MAKE SURE THAT THE EQUIPMENT YOU USE FOR THIS PROCEDURE IS CLEAN AND
APPROVED FOR THE POTABLE WATER SYSTEM. IF NOT IT CAN CAUSE CONTAMINATION OF
THE POTABLE WATER SYSTEM.
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER SYSTEM AT
THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE POTABLE WATER SYSTEM.
SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
C.

Removal of the Potable Water and Waste Water Lines


(Ref. Fig. 25-43-41-991-01500-E - Potable/Waste Water Tube Connections)
(1)

Put a CONTAINER 1 L (1/4 USGAL) below the connections you will disconnect.

(2)

Disconnect/remove the potable-water lines:


(a)

Remove the nut (8), the washer (9) and disconnect the bonding straps (7).

(b)

Loosen the nut (5) and disconnect the potable-water tube (6) from the fitting (4).

(c)

Loosen the nuts (5) and remove the potable-water hose (10).

(d)

Put blanking plugs on the disconnected line ends.

CAUTION :

AES

MAKE MATCH MARK ON THE WASTE WATER AND AIR OUTLET HOSES AND ON THEIR
RELATED CONNECTIONS.

25-43-41 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
IF YOU CONNECT ONE OF THESE HOSES TO THE CONNECTION OF THE OTHER HOSE,
YOU CAN CAUSE DAMAGE TO EQUIPMENT.
(3)

(4)

Disconnect the waste-water drain-line:


(Ref. Fig. 25-43-41-991-02200-A - Waste Water and Air Hose Connections)
(a)

Loosen the clamp (2) and disconnect the sleeve (3) from the drain tube (1).

(b)

Put blanking plugs on the disconnected line ends.

Remove the container.

Subtask 25-43-41-020-060-C
D.

Removal of the Lavatory Module


(1)

(2)

(3)

AES

Remove the upper and lower attachments:


(Ref. Fig. 25-43-41-991-00400-B - Upper and Lower Attachments)
(a)

Remove the wall fitting cover (84).

(b)

Remove the bolts (82).

(c)

Above the lavatory ceiling, remove the quick release pin (85).

(d)

Lift and move the lavatory assembly to the aft utility area.

(e)

Remove and discard the packings (83).

(f)

Put blanking caps on the disconnected electrical connector(s).

Disconnect the lavatory internal electrical connections:


(a)

Remove the toilet flush switch 51MG2 (Ref. TASK 38-31-19-000-001-A).

(b)

Open the sanitary-cabinet access door.

(c)

Disconnect the electrical connector 7334VC-A (15).

(d)

Put blanking caps on the disconnected electrical connector(s).

(e)

Remove the screws (17), the washers (18) and the bracket (16).

(f)

Remove and discard the cable ties (21) from the electrical harness (19) where necessary.

(g)

Remove the electrical harness (19) from the lavatory wall assembly (1).

(h)

Temporarily attach the electrical harness (19) on the ceiling panel of the wall assembly (2).

(i)

Close the sanitary-cabinet access door.

Remove the sub-assemblies:


(a)

Remove the sealant from around the floor pan (11).

(b)

Remove the screws (14) and (12) and the washers (13).

(c)

Lift and remove the lavatory assembly from the floor panel assembly (11).

(d)

Remove the screws (8), (6) and (9) and the washers (5) and (10).

(e)

Remove the screw (7).

(f)

Remove the screws (4) and the washers (3).

(g)

Remove the sub-assemblies (1), (2) and (11) from the aircraft.

25-43-41 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

FR64

EXAMPLE
FR65

A
EXAMPLE

B
2

INDIVIDUAL AIR

A
B
EXAMPLE
5
4

C
EXAMPLE

AIR EXTRACTION

6
7202VCA

N_MM_254341_4_ACN0_01_00

AES

FIGURE 25-43-41-991-00200-B SHEET 1


Upper Connections

25-43-41 PB401

Page 6
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

LAVATORY
EXAMPLE

A
EXAMPLE

2
POTABLE WATER SUPPLY
1
WASTE WATER DRAIN

AIR OUTLET SUPPLY

NOTE:
1

HOSE P/N A212XXX

HOSE P/N A383XXX


N_MM_254341_4_AFM0_01_00

AES

FIGURE 25-43-41-991-02200-A SHEET 1


Waste Water and Air Hose Connections

25-43-41 PB401

Page 7
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR64
FR65

A
EXAMPLE

B
A
ACCESS DOOR

B
EXAMPLE

3
2

1
5
10
5

6
WASTE
WATER

POTABLE
WATER

7
4
7

SHUTOFF
VALVE

TO AIRCRAFT STRUCTURE
N_MM_254341_4_ANR0_01_00

AES

FIGURE 25-43-41-991-01500-E SHEET 1


Potable/Waste Water Tube Connections

25-43-41 PB401

Page 8
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR64

FR65

A
B
B

B
C
B
EXAMPLE
MAT.NO
05005D
81

A
82

83

D
EXAMPLE

85

MAT.NO
05005D

81

LOCKNUT
86

82

84

ROD END
83

N_MM_254341_4_BJN0_01_00

AES

FIGURE 25-43-41-991-00400-B SHEET 1


Upper and Lower Attachments

25-43-41 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-43-41-400-001-A
Installation of the Lavatory D
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
1
SCRAPER - NON METALLIC

No specific

DESIGNATION

WARNING NOTICE(S)

No specific

Torque wrench: range to between 0.20 and 3.60 M.DAN (2.00 and 26.00
LBF.FT)

No specific

Torque wrench: range to between 0.67 and 13.50 M.DAN (4.94 and 99.57
LBF.FT)

B.

Consumable Materials

REFERENCE
Material No: 04-004A
Material No: 05-002
Material No: 05-005D
Material No: 08-004
Material No: 09-016
Material No: 11-010
Material No: 19-003
Material No: 19-010
No specific
C.

DESIGNATION
COMMON GREASES
SPECIAL MATERIALS
PUTTY, ZINC CHROMATE GENERAL PURPOSE
SPECIAL MATERIALS
BONDING AND ADHESIVE COMPOUNDS
ADHESIVE SEALANT
SEALANTS
CORROSION INHIBITING FILLET CONSISTENCY
CLEANING AGENTS
ISOPROPYL ALCOHOL
LINT-FREE COTTON CLOTH
LOCKWIRE STAINLSS STL ANNEALED 0.8MM DIA
cable ties

Work Zones and Access Panels


ZONE/ACCESS

200
251AX, 251BX, 251CX, 251JC,
261BC, 261TW, 261UW, 261VW
** On A/C 005-099

ZONE DESCRIPTION
UPPER HALF FUSELAGE

161CW, 161DW, 261DW, 261FW,


261HW
D.

Expendable Parts

FIG.ITEM
112

AES

DESIGNATION
cable ties

IPC-CSN
24-92-04-90-230

25-43-41 PB401

Page 1
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
FIG.ITEM
83

DESIGNATION

IPC-CSN
25-43-04-07-200

packing
E.

Referenced Information

REFERENCE
11-00-00-400-007-A

DESIGNATION
Installation of the ESSO (Scotchcal Labels)

12-24-38-680-001-A

Draining of the Potable Water System (with Electrical Power)

20-28-00-912-004-A

Electrical Bonding of Components With Conductive Bolts and Screws and


Bonding Straps in the Fuselage and in the Wings (this does not include the
tanks)-

21-21-00-710-002-A

Operational Test of the Individual Air Outlet

21-23-00-720-002-A
23-73-00-710-005-A

Functional Test of an Air Extraction Point


Operational test of the Passenger Address (PA) system

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-20-00-350-003-A

Repair of the Non-Textile Floor Covering (NTF)

25-22-42-000-001-A

Removal of the Free-Standing Cabin-Attendant Seat(s)

25-22-42-400-001-A

Installation of the Free-Standing Cabin-Attendant Seat(s)

25-23-41-000-001-A

Removal of the Ceiling Panels

25-23-41-400-001-A

Installation of the Ceiling Panels

25-23-42-000-002-A

Removal of the Ceiling Panels - Aft Utility Area

25-23-42-400-002-A

Installation of the Ceiling Panels - Aft Utility Area

25-23-43-000-001-A

Removal of the Upper Sidewall Panel(s)

25-23-43-400-001-A

Installation of the Upper Sidewall Panel(s)

25-23-44-000-001-A

Removal of the Lower Sidewall-Panels (Dado Panels)

25-23-44-400-001-A

Installation of the Lower Sidewall-Panels (Dado Panels)

25-23-45-000-003-A

Removal of the Door Frame Linings at the Left AFT Passenger/Crew Door

25-23-45-400-008-A

Installation of the Door Frame Linings at the Left AFT Passenger/Crew Door

25-23-48-000-001-A

Removal of the Cove Light Panels

25-23-48-400-001-A

Installation of the Cove Light Panels

25-26-41-000-003-A
25-26-41-400-003-A
25-27-46-400-001-A

Removal of the Aft Curtain Rail


Installation of the Aft Curtain Rail
Installation of a Doghouse

25-28-42-000-001-A

Removal of the Non-Textile Floor Covering (NTF)

25-28-42-400-001-A

Installation of the Non-Textile Floor Covering (NTF)

25-45-19-000-001-A

Removal of the Lavatory Door

25-45-19-400-001-A

Installation of the Lavatory Door

25-45-22-400-001-A
25-55-12-000-001-A

Installation of the Toilet Shroud and the Seat


Removal of the Aft Cargo-Compartment Partition FR65

25-55-12-000-003-A

Removal of the Sidewall Panels in the Aft Cargo Compartment - FR59/FR65

25-55-12-400-001-A

Installation of the Aft Cargo-Compartment Partition FR65

25-55-12-400-003-A

Installation of the Sidewall Panels in the Aft Cargo Compartment - FR59/FR65

AES

25-43-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
26-17-00-710-001-A

DESIGNATION
Operational Test of the Lavatory Smoke-Detection System

33-24-00-710-001-A

Operational Test of the Lavatory Lighting LQ

33-26-00-710-001-A

Operational Test of the Lavatory Lighted Signs WJ

33-51-00-710-007-A
35-21-41-000-001-A

Operational Test of the Emergency Lighting in the Cabin with the LIGHT
EMER Pushbutton Switch
Removal of the Emergency Oxygen Containers

35-21-41-400-001-A

Installation of the Emergency Oxygen Containers

35-23-00-710-001-A

Operational Check of Manual Mask Release

38-12-00-710-002-A

Operational Test of the Potable Water-Distribution System (with a Ground AirSupply Cart)

38-12-00-710-004-A
38-31-00-710-009-A
38-31-19-400-001-A
38-31-41-000-001-A

Operational Test of a Potable Water Heater


Operational Test of the Toilet Unit
Installation of the Toilet Flush Switch
Removal of a Toilet Assembly

38-31-41-400-001-A

Installation of a Toilet Assembly

38-32-00-710-002-A

Operational Test of the Waste/Water Drain System

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump
11-32-25-00
INTERIOR PLACARDS - DESCRIPTION AND OPERATION
(Ref. Fig. 25-43-41-991-00400-B - Upper and Lower Attachments)
(Ref. Fig. 25-43-41-991-02200-A - Waste Water and Air Hose Connections)
(Ref. Fig. 25-43-41-991-01500-E - Potable/Waste Water Tube Connections)
(Ref. Fig. 25-43-41-991-00200-B - Upper Connections)
(Ref. Fig. 25-43-41-991-02100-A - Door Sill and Sealant)
(Ref. Fig. 25-43-41-991-02000-A - Pelmet)
3.

Job Set-up
** On A/C 003-004
Subtask 25-43-41-860-051-O
A.

AES

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized (Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the potable water system is drained (Ref. TASK 12-24-38-680-001-A).

(3)

Make sure that the WARNING NOTICE(S) is in position to tell persons:


. Not to do the servicing of the potable water system.

(4)

Make sure that the free-standing cabin-attendant seat is removed (Ref. TASK 25-22-42-000-001-A).

(5)

Make sure that the cove light panel 251CX is removed (Ref. TASK 25-23-48-000-001-A).

(6)

Make sure that the upper sidewall panel 251BX is removed (Ref. TASK 25-23-43-000-001-A).

(7)

Make sure that the lower sidewall panel 251AX is removed (Ref. TASK 25-23-44-000-001-A).

(8)

Make sure that the ceiling panel 261BC and the trim panel (Ref. TASK 25-23-42-000-002-A) in the aft
utility area are removed.

(9)

Make sure that the ceiling panel 251JC is removed (Ref. TASK 25-23-41-000-001-A).

25-43-41 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(10) Make sure that the door frame lining-panels 261TW 261UW 261VW are removed (Ref. TASK
25-23-45-000-003-A).
(11) Make sure that the lavatory door is removed (Ref. TASK 25-45-19-000-001-A).
(12) In the lavatory:
(a)

Make sure that the emergency oxygen container is removed (Ref. TASK 35-21-41-000-001-A).

(b)

Make sure that the toilet assembly is removed (Ref. TASK 38-31-41-000-001-A).

** On A/C 005-099
Subtask 25-43-41-860-051-U
A.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized (Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the potable water system is drained (Ref. TASK 12-24-38-680-001-A).

(3)

Make sure that the WARNING NOTICE(S) is in position to tell persons:


. Not to do the servicing of the potable water system.

(4)

Make sure that the free-standing cabin-attendants seat/s is/are removed (Ref. TASK 25-22-42-000-001A).

(5)

Make sure that the curtain and the curtain rail are removed (Ref. TASK 25-26-41-000-003-A).

(6)

Make sure that the cove light panel 251CX is removed (Ref. TASK 25-23-48-000-001-A).

(7)

Make sure the upper sidewall panel 251BX is removed (Ref. TASK 25-23-43-000-001-A).

(8)

Make sure that the lower sidewall panel 251AX is removed (Ref. TASK 25-23-44-000-001-A).

(9)

Make sure that the ceiling panel 261BC and the trim panel (Ref. TASK 25-23-42-000-002-A) in the aft
utility area are removed.

(10) Make sure that the ceiling panel 251JC is removed (Ref. TASK 25-23-41-000-001-A).
(11) Make sure that the door frame lining-panels 261DW 261FW 261HW are removed (Ref. TASK
25-23-45-000-003-A).
(12) Make sure that the lavatory door is removed (Ref. TASK 25-45-19-000-001-A).
(13) In the lavatory:
(a)

Make sure that the emergency oxygen container is removed (Ref. TASK 35-21-41-000-001-A).

(b)

Make sure that the toilet assembly is removed (Ref. TASK 38-31-41-000-001-A).

(14) Make sure that the aft cargo-compartment door is open (Ref. TASK 52-30-00-860-001-A).
(15) In the aft cargo compartment:
(a)

Make sure that the partition 161DW is removed (Ref. TASK 25-55-12-000-001-A).

(b)

Make sure that the sidewall panel 161CW is removed (Ref. TASK 25-55-12-000-003-A).

** On A/C ALL
Subtask 25-43-41-860-052-A
B.

Aircraft Maintenance Configuration


(1)

AES

If necessary, examine the Non-Textile Floor (NTF) covering.


(a)

If the conditions of the NTF is not satisfactory, repair it (Ref. TASK 25-20-00-350-003-A).

(b)

If you cannot repair the NTF, replace it (Ref. TASK 25-28-42-000-001-A) and (Ref. TASK
25-28-42-400-001-A).

25-43-41 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-43-41-865-051-A
C.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
PANEL

49VU

DESIGNATION
AIR COND/SDCU/CHAN1

FIN

LOCATION

11WQ

C06

49VU

LIGHTING/EMER LT/CABIN

79WL

H07

121VU

COM NAV/CIDS/DEU A NORM/R AFT

168RH

M13

121VU

COM NAV/CIDS/DEU A NORM/L AFT

167RH

M12

122VU

AIR COND/SDCU/CHAN2

12WQ

T18

122VU

AIR COND/LAV/GALLEY VENT


CTL/EXTRACT FAN/CTL

5HU

U21

122VU

AIR COND/LAV/GALLEY VENT


CTL/EXTRACT FAN/SPLY

6HU

U19

2000VU

POT/WASTE WIP HEATER CTL

2DW

A01

2000VU
2001VU
2001VU
** On A/C 003-004

LAV LIGHT
LAVATORY AFT-OCCUPIED
LAV AFT-HOT WATER

1LQ
11WJ
2MB

J01
B04
C02

2001VU

LAV SHAVER SOCKET

1MT

B01

** On A/C ALL
Subtask 25-43-41-210-050-A
D.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA
WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN
YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND
SKIN IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(a)

AES

Remove the old sealant from the floor panel and the floor-panel attach components with a
SCRAPER - NON METALLIC and if necessary with CLEANING AGENTS (Material No: 11-010)
and a lint-free cotton cloth LINT-FREE COTTON CLOTH (Material No: 19-003) .

(2)

Do an inspection of the component interface and/or the adjacent area.

(3)

Make sure that the parts retained from the removed component are clean and in the correct condition.

25-43-41 PB401

Page 5
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(4)

Make sure that the placards of the retained/new components are in the correct position and in good
condition.
(a)

4.

If necessary install new placards.


. (Ref. 11-32-25-00).
. (Ref. TASK 11-00-00-400-007-A).

Procedure
Subtask 25-43-41-420-055-B
A.

Assembly of the Lavatory Module


(1)

(2)

Install the sub-assemblies:


(a)

Put the wall assemblies (1) and (2) in position the aft utility area.

(b)

Install the washers (5) and (10) and the screws (8), (6) and (9).

(c)

Install the washers (3) and the screws (4).

(d)

Install the screw (7).

(e)

Put the lavatory assembly in position on the floor panel assembly (11).

(f)

Install the washers (13) and the screws (12) and (14).

(g)

Apply a bead of SEALANTS (Material No: 09-016) around the floor panel assembly (11) inside of
the lavatory assembly.

Connect the lavatory internal electrical connections:


(a)

Put the electrical harness (19) in position on the wall assembly (1) and attach it with cable ties as
necessary.

(b)

Install the toilet flush switch 51MG2 (Ref. TASK 38-31-19-400-001-A).

(c)

Open the sanitary-cabinet access door.

(d)

Put the bracket (16) in position and install the washers (18) and the screws (17).

(e)

Remove the blanking caps from the electrical connector(s).

(f)

Make sure that the electrical connectors are clean and in the correct condition.

(g)

Connect the electrical connector 7334VC-A (15).

(h)

Make sure that the work area is clean and clear of tool(s) and other items.

(i)

Close the sanitary-cabinet access door.

Subtask 25-43-41-420-056-A
B.

Installation of the Upper Attachments


(Ref. Fig. 25-43-41-991-00400-B - Upper and Lower Attachments)
(1)

Put the tie-rod(s) (77) in position and install the quick release pin(s) (76).

(2)

If necessary adjust the tie-rod (77):


WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT, REMOVE
AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE LOCKWIRE CAN CUT
OR BLIND YOU.

AES

(a)

Remove and discard the lock wire and loosen the locknuts.

(b)

Turn the tie-rod (77) until you can install the quick release pin (76).

25-43-41 PB401

Page 6
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(c)

Make sure that the rod ends are in safety.

(d)

Tighten the locknuts and safety them with stainless steel ock wire LOCKWIRE STAINLSS STL
ANNEALED 0.8MM DIA (Material No: 19-010) .

Subtask 25-43-41-930-051-A
C.

Marking on the Ventilation, the Potable Water and Waste-Water Drain Connections.
(Ref. Fig. 25-43-41-991-02200-A - Waste Water and Air Hose Connections)
(1)

When you connect/install the components, refer to the match marks made during the removal
procedure.

Subtask 25-43-41-420-061-E
WARNING : BEFORE YOU DO WORK ON THE POTABLE WATER SYSTEM, CLEAN YOUR HANDS WITH SOAP
AND WATER. THIS WILL PREVENT INFECTION. (CONTAMINATION FROM TOILET WASTE IS
DANGEROUS TO HEALTH).
WARNING : MAKE SURE THAT THE EQUIPMENT YOU USE FOR THIS PROCEDURE IS CLEAN AND
APPROVED FOR THE POTABLE WATER SYSTEM. IF NOT IT CAN CAUSE CONTAMINATION OF
THE POTABLE WATER SYSTEM.
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER SYSTEM AT
THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE POTABLE WATER SYSTEM.
SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
D.

Installation of the Potable Water and Waste Water Lines


(Ref. Fig. 25-43-41-991-01500-E - Potable/Waste Water Tube Connections)
(1)

(2)

Connect the potable-water lines:


(a)

Remove the blanking plugs from the disconnected line ends.

(b)

Put the potable-water tube (6) and the hose (10) in position and connect the nuts (5) to the
fittings (4).

(c)

TORQUE all the nuts (5) to 5.9 M.DAN (43.51 LBF.FT).

(d)

Make sure that the hose (10) is not twisted.

(e)

Put the bonding straps (7) in position and install the washer (9) and the nut (8) (Ref. TASK
20-28-00-912-004-A).

Connect the waste-water drain-line:


(a)

When you connect/install the components, refer to the match marks made during the removal
procedure.
(Ref. Fig. 25-43-41-991-02200-A - Waste Water and Air Hose Connections)

(b)

Remove the blanking plugs from the disconnected line ends.

(c)

Put the sleeve (3) and the clamp (2) in position on the drain tube (1).

(d)

Make sure that the end of the sleeve (3) is aligned with the painted mark on the drain tube (1).

(e)

Tighten the clamp (2).

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE


MATERIAL/S.
USE PROTECTIVE CLOTHING AND RUBBER GLOVES.

AES

25-43-41 PB401

Page 7
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(f)

Apply the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-004) to the ends of the
sleeve (3).

Subtask 25-43-41-420-063-A
E.

Assembly of the Lavatory D


(1)

(2)

(3)

Install the subassemblies.


(a)

Put the lavatory subassemblies (128) and (131) in the center of the aircraft aisle.

(b)

Put the lavatory sub-assemblies together and install the washers (129) and the screws (130).

(c)

Install the screw (127) in the door side frame.

(d)

Remove the temporary attachment from the ventilation hose (47) and the ceiling panel (101).

(e)

Install the screws (126), the screws (124) and the washers (125) in the ceiling panel (101).

(f)

Put the lavatory assembly in position on the floor pan (121).

(g)

Install the screws (124), the screws (122) and the washers (123).

Connect the electrical connections.


(a)

Remove the temporary attachment from the cable assembly (110).

(b)

Put the cable assembly in position on the mounts (108) and install the new cable ties (109).

(c)

Remove the blanking caps and connect the cable assembly (110) to the flush switch (102).

(d)

Open the sanitary cabinet door (61).

(e)

Put the bracket (107) in position and install the washers (104) and the screws (103).

(f)

Attach the bonding strap (113) to the cable assembly (105) with the new cable ties . (114) where
necessary.

(g)

Put the cable assembly (105) in position on the mounts (111) and install the new (IPC-CSN
24-92-04-90) cable ties (112) .

(h)

Remove the blanking caps and connect the electrical connector (106).

Connect the air supply.


(Ref. Fig. 25-43-41-991-00200-B - Upper Connections)
(a)

Remove the blanking plugs and put the clamp (48) and the ventilation hose (47) in position on
the ventilation tube (44).

(b)

Tighten the clamp (48).

(c)

Put the clamp (52) in position on the ventilation tube (47) and install the spacer (49), the washer
(50) and the screw (51).

(d)

Remove the blanking plugs and put the air extraction hose (41) and the clamp (42) in position on
the tube assembly (43).
NOTE :

AES

Make sure that the air extraction hose (41) and the tube assembly (43) are clear and
clean.

(e)

Tighten the clamp (42).

(f)

Remove the blanking plugs and put the clamp (45) and the ventilation hose (46) in position on
the ventilation tube (44).

(g)

Tighten the clamp (45).

25-43-41 PB401

Page 8
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(4)

Install the upper and lower attachments.


(Ref. Fig. 25-43-41-991-00400-B - Upper and Lower Attachments)
(a)

Apply the COMMON GREASES (Material No: 04-004A) to the bolts (82) and the new (IPC-CSN
25-43-04-07) packing (83) .

(b)

Put the new packing (83) in position at the attachment point locations.

(c)

Put the lavatory assembly in position and install the bolts (82) in the fittings (81).

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE


MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES AND GOGGLES.
(d)

Apply the SPECIAL MATERIALS (Material No: 05-005D) to the bolts (82).

(e)

Install the wall fitting cover (83).

(f)

Put the brace assembly (86) in position.

(g)

If necessary adjust the brace assembly (86).


WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
1

Remove and discard the lock wire and loosen the locknut.

Adjust the rod end until you can install the quick-release pin (85).

Make sure that the rod end is in safety.

Tighten the locknut and safety it with stainless steel lock wire LOCKWIRE STAINLSS STL
ANNEALED 0.8MM DIA (Material No: 19-010) .

Subtask 25-43-41-420-064-A
F.

Installation of the Door Sill and the Pelmet


(1)

Install the door sill:


(Ref. Fig. 25-43-41-991-02100-A - Door Sill and Sealant)
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES AND GOGGLES.

(2)

(3)

AES

(a)

Apply the SEALANTS (Material No: 09-016) to the floor pan inside the lavatory.

(b)

Apply the SPECIAL MATERIALS (Material No: 05-002) to the screws (21).

(c)

Put the doorsill (22) in position and install the screws (21).

(d)

TORQUE the screws (21) to between 0.37 and 0.42 M.DAN (32.74 and 37.17 LBF.IN).

Apply the sealant:


(a)

Apply the SEALANTS (Material No: 09-016) (22) to the floor pan and the floor panel at the
lavatory door opening.

(b)

Apply the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-004) (24) to the joint at
the side wall (25) and the washbasin surround (26).

Install the pelmet:


(Ref. Fig. 25-43-41-991-02000-A - Pelmet)

25-43-41 PB401

Page 9
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(a)

Put the pelmet (1) in position and install the screws (5).
NOTE :

(b)

Make sure that the washers (3) are correctly positioned on the pelmet before tightening
the screws.

Put the pelmet top (2) in position and install the washers (3) and the screws (4).

Subtask 25-43-41-420-058-B
G.

Connection of the Electrical and Ventilation Connections


(Ref. Fig. 25-43-41-991-00200-B - Upper Connections)
(1)

(2)

Connect the electrical connection:


(a)

Remove the blanking caps from the electrical connector(s).

(b)

Make sure that the electrical connectors are clean and in the correct condition.

(c)

On the lavatory ceiling, connect the electrical connector 7202VC-A (6).

Connect the ventilation lines:


(a)

Remove the blanking plugs from the disconnected line ends.

(b)

Connect the hose (5) to the air-extraction line and install and tighten the clamp (4).

(c)

Behind the lavatory, connect the sleeve (3) to the tube (1) and tighten the clamp (2).

Subtask 25-43-41-410-072-A
H.

Installation of the Miscellaneous Lavatory Equipment


(1)

Install the toilet assembly (Ref. TASK 38-31-41-400-001-A).


NOTE :

Do not install the toilet shroud at this time.

(2)

Install the emergency oxygen container 31WR (Ref. TASK 35-21-41-400-001-A).

(3)

Install the lavatory Door (Ref. TASK 25-45-19-400-001-A).

Subtask 25-43-41-865-052-A
J.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

49VU

PANEL

DESIGNATION
AIR COND/SDCU/CHAN1

11WQ

C06

49VU

LIGHTING/EMER LT/CABIN

79WL

H07

121VU

COM NAV/CIDS/DEU A NORM/R AFT

168RH

M13

121VU

COM NAV/CIDS/DEU A NORM/L AFT

167RH

M12

122VU

AIR COND/SDCU/CHAN2

12WQ

T18

122VU

AIR COND/LAV/GALLEY VENT


CTL/EXTRACT FAN/CTL

5HU

U21

122VU

AIR COND/LAV/GALLEY VENT


CTL/EXTRACT FAN/SPLY

6HU

U19

2000VU

POT/WASTE WIP HEATER CTL

2DW

A01

2000VU
2001VU
2001VU
** On A/C 003-004

LAV LIGHT
LAVATORY AFT-OCCUPIED
LAV AFT-HOT WATER

1LQ
11WJ
2MB

J01
B04
C02

2001VU

LAV SHAVER SOCKET

1MT

B01

AES

FIN

LOCATION

25-43-41 PB401

Page 10
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Subtask 25-43-41-710-050-E
K.

Operational Test of the Lavatory Systems


(1)

Do
.
.
.
(a)

a test of these water/waste systems:


The potable water system (Ref. TASK 38-12-00-710-002-A)
The waste-water drain system (Ref. TASK 38-32-00-710-002-A)
The toilet system (Ref. TASK 38-31-00-710-009-A).
Make sure that there are no leaks.
NOTE :

5.

Leaks are not permitted.

(2)

Do a functional test of an air extraction point (Ref. TASK 21-23-00-720-002-A).

(3)

Do the operational test of the individual air outlet system (Ref. TASK 21-21-00-710-002-A) if necessary.

(4)

Do
.
.
.
.
.
.
.
.

(5)

Make sure that the lavatory auxiliary light is on.

an operational test of these electrical systems:


The lavatory lighting (Ref. TASK 33-24-00-710-001-A)
The lavatory emergency lighting (Ref. TASK 33-51-00-710-007-A)
The lavatory lighted signs (Ref. TASK 33-26-00-710-001-A)
The potable water heater (Ref. TASK 38-12-00-710-004-A)
The lavatory smoke detection (Ref. TASK 26-17-00-710-001-A)
The passenger address system (Ref. TASK 23-73-00-710-005-A)
The lavatory call light (Ref. AMM 23-73-00-710-024)
The passenger emergency-oxygen system (Ref. TASK 35-23-00-710-001-A).

Close-up
** On A/C 003-004
Subtask 25-43-41-410-071-O
A.

Close Access
(1)

Install the toilet shroud (Ref. TASK 25-45-22-400-001-A).

(2)

Install the ceiling panel 251JC (Ref. TASK 25-23-41-400-001-A).

(3)

Install the ceiling panel 261BC in the aft utility area (Ref. TASK 25-23-42-400-002-A).

(4)

Install the door-frame lining panels 261TW 261UW 261VW (Ref. TASK 25-23-45-400-008-A).

(5)

Install the lower sidewall panel 251AX (Ref. TASK 25-23-44-400-001-A).

(6)

Install the upper sidewall panel 251BX (Ref. TASK 25-23-43-400-001-A).

(7)

Install the cove light panel 251CX (Ref. TASK 25-23-48-400-001-A).

(8)

Install the curtain rail and the curtain (Ref. TASK 25-26-41-400-003-A).

(9)

Make sure that the work area is clean and clear of tool(s) and other items.

** On A/C 005-099
Subtask 25-43-41-410-071-U
A.

AES

Close Access
(1)

Install the toilet shroud (Ref. TASK 25-45-22-400-001-A).

(2)

Install the ceiling panel 251JC (Ref. TASK 25-23-41-400-001-A).

(3)

Install the ceiling panel 261BC in the aft utility area (Ref. TASK 25-23-42-400-002-A).

25-43-41 PB401

Page 11
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(4)

Install the door-frame lining panels 261TW 261UW 261VW (Ref. TASK 25-23-45-400-008-A).

(5)

Install the lower sidewall panel 251AX (Ref. TASK 25-23-44-400-001-A).

(6)

Install the upper sidewall panel 251BX (Ref. TASK 25-23-43-400-001-A).

(7)

Install the cove light panel 251CX (Ref. TASK 25-23-48-400-001-A).

(8)

Install the doghouse. (Ref. TASK 25-27-46-400-001-A)

(9)

Install the free-standing cabin-attendants seat/s. (Ref. TASK 25-22-42-400-001-A)

(10) Install the curtain rail and the curtain (Ref. TASK 25-26-41-400-003-A).
(11) In the aft cargo compartment:
(a)

Install the partition 161DW (Ref. TASK 25-55-12-400-001-A).

(b)

Install the sidewall panel 161CW (Ref. TASK 25-55-12-400-003-A).

(12) Make sure that the work area is clean and clear of tool(s) and other items.
** On A/C ALL
Subtask 25-43-41-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-43-41 PB401

Page 12
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR65
FR64

Z260

A
B

26

21

25

24

B
23
22

SECTION

BB
MATERIAL NO. 09016
22

N_MM_254341_4_BCM0_01_00

AES

FIGURE 25-43-41-991-02100-A SHEET 1


Door Sill and Sealant

25-43-41 PB401

Page 13
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR64
FR65

Z260

A
EXAMPLE
5
4

3
2

5
3

N_MM_254341_4_BAM0_01_00

AES

FIGURE 25-43-41-991-02000-A SHEET 1


Pelmet

25-43-41 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
DELETED

AES

25-43-41 PB401

Page
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
DELETED

AES

25-43-41 PB401

Page
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

LAVATORY E - REMOVAL/INSTALLATION
** On A/C ALL
Task 25-43-42-000-001-A
Removal of the Lavatory E
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
AR CAP - BLANKING

No specific

CONTAINER 1 L (1/4 USGAL)

No specific
No specific
No specific

AR
AR
1

PLUG - BLANKING
SAFETY CLIP - CIRCUIT BREAKER
SCRAPER - NON METALLIC

No specific

WARNING NOTICE(S)

B.

DESIGNATION

Work Zones and Access Panels


ZONE/ACCESS

200
251JC, 252AX, 252BX, 262BC,
262TW, 262UW, 262VW
** On A/C 005-099

ZONE DESCRIPTION
UPPER HALF FUSELAGE

252FX
** On A/C 003-004
252CX
C.

Referenced Information

REFERENCE
12-24-38-680-001-A

DESIGNATION
Draining of the Potable Water System (with Electrical Power)

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

25-22-41-000-001-A
25-22-43-000-001-A
25-23-41-000-001-A

Removal of the Wall-Mounted Cabin-Attendant Seats


Removal of the Cabin Attendant Swivel-Seat
Removal of the Ceiling Panels

25-23-42-000-002-A

Removal of the Ceiling Panels - Aft Utility Area

25-23-43-000-001-A

Removal of the Upper Sidewall Panel(s)

25-23-44-000-001-A

Removal of the Lower Sidewall-Panels (Dado Panels)

25-23-45-000-004-A

Removal of the Door Frame Linings at the Right AFT Passenger/Crew Door

25-23-48-000-001-A

Removal of the Cove Light Panels

** On A/C 005-099
25-26-41-000-003-A

AES

Removal of the Aft Curtain Rail

25-43-42 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-27-46-000-001-A

Removal of a Doghouse

DESIGNATION

25-45-19-000-001-A

Removal of the Lavatory Door

35-21-41-000-001-A

Removal of the Emergency Oxygen Containers

38-31-41-000-001-A

Removal of a Toilet Assembly

(Ref. Fig. 25-43-42-991-01600-A - Waste Water and Air Connections)


(Ref. Fig. 25-43-42-991-01400-C - Potable/Waste Water Tube Connections)
(Ref. Fig. 25-43-42-991-01700-A - Door Sill and Pelmet)
(Ref. Fig. 25-43-42-991-00200-A - Hose Connections - Component Location)
(Ref. Fig. 25-43-42-991-01800-A - Lower and Upper Attachments)
(Ref. Fig. 25-43-42-991-01900-A - Electrical Connections)
(Ref. Fig. 25-43-42-991-02000-A - Lavatory Subassemblies)
3.

Job Set-up
** On A/C ALL
Subtask 25-43-42-861-050-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-43-42-680-050-A
B.

Aircraft Maintenance Configuration


(1)

Drain the potable water system (Ref. TASK 12-24-38-680-001-A).

(2)

Put the WARNING NOTICE(S) in position to tell persons not to do the servicing of the potable water
system.

Subtask 25-43-42-865-050-A
C.

Open, safety and tag this(these) circuit breaker(s):


PANEL

49VU

DESIGNATION
AIR COND/SDCU/CHAN1

11WQ

C06

49VU

LIGHTING/EMER LT/CABIN

79WL

H07

121VU

COM NAV/CIDS/DEU A NORM/R AFT

168RH

M13

121VU

COM NAV/CIDS/DEU A NORM/L AFT

167RH

M12

122VU

AIR COND/SDCU/CHAN2

12WQ

T18

122VU

AIR COND/LAV/GALLEY VENT


CTL/EXTRACT FAN/CTL

5HU

U21

122VU

AIR COND/LAV/GALLEY VENT


CTL/EXTRACT FAN/SPLY

6HU

U19

2000VU

POT/WASTE WIP HEATER CTL

2DW

A01

2000VU
2001VU
2001VU
** On A/C 003-004

LAV LIGHT
LAVATORY AFT-OCCUPIED
LAV AFT&MID HOT WATER

1LQ
11WJ
9MB

J01
B04
B03

2001VU

LAV SHAVER SOCKET

1MT

B01

AES

FIN

LOCATION

25-43-42 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004
Subtask 25-43-42-010-072-M
D.

Get Access
(1)

Remove the curtain and the curtain rail (Ref. AMM 25-26-41-000-003) .

(2)

Remove the wall-mounted cabin-attendant seat (Ref. TASK 25-22-41-000-001-A).

(3)

Remove the cabin attendant swivel-seat (Ref. TASK 25-22-43-000-001-A).

(4)

Remove the ceiling panel 262BC and the trim panel in the aft utility area (Ref. TASK
25-23-42-000-002-A).

(5)

Remove the ceiling panel 251JC (Ref. TASK 25-23-41-000-001-A).

(6)

Remove the door frame lining-panels 262TW 262UW 262VW (Ref. TASK 25-23-45-000-004-A).

(7)

Remove the cove light panel 252CX (Ref. TASK 25-23-48-000-001-A).

(8)

Remove the upper sidewall panel 252BX (Ref. TASK 25-23-43-000-001-A).

(9)

Remove the lower sidewall panel 252AX (Ref. TASK 25-23-44-000-001-A).

(10) Remove the lavatory door (Ref. TASK 25-45-19-000-001-A).


(11) In the lavatory:
(a)

Remove the emergency oxygen container (Ref. TASK 35-21-41-000-001-A).

(b)

Remove the toilet assembly (Ref. TASK 38-31-41-000-001-A).

** On A/C 005-099
Subtask 25-43-42-010-072-V
D.

Get Access
(1)

Remove the curtain and the curtain rail (Ref. TASK 25-26-41-000-003-A).

(2)

Remove the cabin-attendant swivel-seat (Ref. TASK 25-22-43-000-001-A).

(3)

Remove the wall-mounted cabin-attendant seat (Ref. TASK 25-22-41-000-001-A).

(4)

Remove the doghouse forward of the lavatory E (Ref. TASK 25-27-46-000-001-A).

(5)

Remove the ceiling panel 262BC and the trim panel in the aft utility area (Ref. TASK
25-23-42-000-002-A).

(6)

Remove the ceiling panel 251JC (Ref. TASK 25-23-41-000-001-A).

(7)

Remove the door frame lining-panels 262TW 262UW 262VW (Ref. TASK 25-23-45-000-004-A).

(8)

Remove the cove light panel 252FX (Ref. TASK 25-23-48-000-001-A).

(9)

Remove the upper sidewall panel 252BX (Ref. TASK 25-23-43-000-001-A).

(10) Remove the lower sidewall panel 252AX (Ref. TASK 25-23-44-000-001-A).
(11) Remove the lavatory door (Ref. TASK 25-45-19-000-001-A).
(12) In the lavatory:

AES

(a)

Remove the emergency oxygen container 34WR (Ref. TASK 35-21-41-000-001-A).

(b)

Remove the toilet assembly (Ref. TASK 38-31-41-000-001-A).

25-43-42 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
** On A/C ALL
Subtask 25-43-42-930-050-A
A.

Marking of the Ventilation, the Potable Water and Waste-Water Drain Connections
(Ref. Fig. 25-43-42-991-01600-A - Waste Water and Air Connections)
(1)

Make match marks on the components that you disconnect/remove to record their
connection/positions.
NOTE :

This is important for the subsequent installation.

Subtask 25-43-42-020-058-C
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER SYSTEM AT
THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE POTABLE WATER SYSTEM.
SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
B.

Disconnection of the Potable Water and Waste-Water Drain Connections


(Ref. Fig. 25-43-42-991-01400-C - Potable/Waste Water Tube Connections)
(1)

Open the sanitary cabinet door (41).

(2)

Disconnect the potable water connections:

WARNING : MAKE SURE THAT THE EQUIPMENT YOU USE FOR THIS PROCEDURE IS CLEAN AND
APPROVED FOR THE POTABLE WATER SYSTEM. IF NOT IT CAN CAUSE
CONTAMINATION OF THE POTABLE WATER SYSTEM.
WARNING : BEFORE YOU DO WORK ON THE POTABLE WATER SYSTEM, CLEAN YOUR HANDS WITH
SOAP AND WATER. THIS WILL PREVENT INFECTION. (CONTAMINATION FROM TOILET
WASTE IS DANGEROUS TO HEALTH).
(3)

(4)

Put the CONTAINER 1 L (1/4 USGAL) in position below the water connections that you will
disconnect.
(a)

Disconnect the nuts (43) and (44) and remove the potable water tube (42).

(b)

Loosen the nut and disconnect the potable water tube (49).

(c)

Remove the nut (47), the washer (46) and disconnect the bonding straps (45) and (48).

(d)

Put blanking plugs on the disconnected line ends.

Disconnect the waste-water drain connection:


(a)

Remove the clamp (51) and disconnect the sleeve (52) from the tube (50).

(b)

Put blanking plugs on the disconnected line ends.

CAUTION :

AES

MAKE MATCH MARK ON THE WASTE WATER AND AIR OUTLET HOSES AND ON
THEIR RELATED CONNECTIONS.
IF YOU CONNECT ONE OF THESE HOSES TO THE CONNECTION OF THE OTHER
HOSE, YOU CAN CAUSE DAMAGE TO EQUIPMENT.

25-43-42 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(c)

Remove the container.

Subtask 25-43-42-020-056-E
C.

Removal of the Lavatory E


(1)

Remove the pelmet:


(Ref. Fig. 25-43-42-991-01700-A - Door Sill and Pelmet)
(a)

(2)

Remove the door sill:


(Ref. Fig. 25-43-42-991-01700-A - Door Sill and Pelmet)
(a)

(3)

(4)

(5)

Remove the screws (3), the washers (4) and the pelmets (5 and (6).

Remove the screws (1), the door sill (2) and the old sealant.

Disconnect the electrical connector:


(Ref. Fig. 25-43-42-991-00200-A - Hose Connections - Component Location)
(a)

Above the lavatory ceiling, disconnect the electrical connector 7216VC-A (30).

(b)

Put blanking caps on the disconnected electrical connector(s).

Disconnect the air supply line:


(Ref. Fig. 25-43-42-991-00200-A - Hose Connections - Component Location)
(a)

Loosen the clamp (32) and disconnect the sleeve (31) from the tube assembly (33).

(b)

Behind the lavatory, loosen the clamp (35) and disconnect the lavatory ventilation hose (34) from
the tube assembly (36).

(c)

Put blanking plugs on the disconnected line ends.

Remove the upper and the lower attachments:


(Ref. Fig. 25-43-42-991-01800-A - Lower and Upper Attachments)
(a)

Remove the covers (66) and the bolts (62).

(b)

Remove the quick-release pins (64) and disconnect the tie-rod (65) from the aircraft structure.

(c)

Move the lavatory assembly to the center of the aft utility area.

(d)

Remove and discard the packings (63).

Subtask 25-43-42-020-057-E
D.

Disassembly of the Lavatory E


(1)

AES

Disconnect the electrical connections:


(Ref. Fig. 25-43-42-991-01900-A - Electrical Connections)
(a)

Disconnect the electrical connector (87).

(b)

Put blanking caps on the disconnected electrical connector(s).

(c)

Remove and discard the cable ties (84) from the mounts (83).

(d)

Remove the screws (89), the washers (90) and remove the bracket (88).

(e)

Remove and discard the cable ties (85) which attach the bonding strap (81) to the electrical cable
(82).

(f)

Close the sanitary cabinet door (41).

(g)

Disconnect the electrical connectors from the flush switch (80).

(h)

Put blanking caps on the disconnected electrical connector(s).

(i)

Remove and discard the cable ties (92) from the mounts (91) behind the lavatory rear wall (94).

(j)

Temporarily attach the cable assembly (93) to the top of the lavatory ceiling panel (79).

25-43-42 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(2)

(3)

AES

Disconnect the ventilation hose:


(Ref. Fig. 25-43-42-991-00200-A - Hose Connections - Component Location)
(a)

Remove the screws (31), the washers (30), the clamps (29) and the spacers (28).

(b)

Loosen the clamp (32) and disconnect the ventilation hose (34) from the ventilation tube (33).

(c)

Put blanking plugs on the disconnected line ends.

Disassemble the lavatory:


(Ref. Fig. 25-43-42-991-02000-A - Lavatory Subassemblies)
(a)

Remove the sealant from around the floor pan (100) with a SCRAPER - NON METALLIC.

(b)

Remove the screws (103), the screws (101) and the washers (102).

(c)

Remove the lavatory assembly from the floor pan (100).

(d)

Temporarily attach the ventilation hose (34) to the lavatory ceiling (79).

(e)

Remove the screws (123), the screws (121) and the washers (122).

(f)

Remove the screw (124).

(g)

Remove the screws (126), the washers (127), the screws (129) and the washers (130).

(h)

Divide the lavatory subassemblies (125) and (128).

(i)

Remove the lavatory subassemblies from the aircraft.

25-43-42 PB401

Page 6
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

LAVATORY
EXAMPLE

A
EXAMPLE

2
POTABLE WATER SUPPLY
1
WASTE WATER DRAIN

AIR OUTLET SUPPLY

NOTE:
1

HOSE P/N A212XXX

HOSE P/N A383XXX


N_MM_254342_4_AFM0_01_00

AES

FIGURE 25-43-42-991-01600-A SHEET 1


Waste Water and Air Connections

25-43-42 PB401

Page 7
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR66

FR65

A
41

52
51
50
43
42
49

44

48

47

45
46
N_MM_254342_4_ANR0_01_00

AES

FIGURE 25-43-42-991-01400-C SHEET 1


Potable/Waste Water Tube Connections

25-43-42 PB401

Page 8
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR66
FR65

A
A

3
Z260

3
4
5

1
MAT. No 05002

B
EXAMPLE

2
MAT. No 09036

N_MM_254342_4_BAM0_01_00

AES

FIGURE 25-43-42-991-01700-A SHEET 1


Door Sill and Pelmet

25-43-42 PB401

Page 9
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR66

FR64

A
30
7216VC

31

32

33

B
34

35

36

N_MM_254342_4_ACM0_01_00

AES

FIGURE 25-43-42-991-00200-A SHEET 1


Hose Connections - Component Location

25-43-42 PB401

Page 10
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR66

FR65

C
D

B
B
B
EXAMPLE

61

62

63

A
D
EXAMPLE

C
EXAMPLE
61

62

64
66

LOCKNUT

63

65
ROD END
N_MM_254342_4_BGN0_01_00

AES

FIGURE 25-43-42-991-01800-A SHEET 1


Lower and Upper Attachments

25-43-42 PB401

Page 11
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR65
FR66

A
79

D
D
D
D
D

41

80

B
A

B
EXAMPLE

85

D
EXAMPLE
93

81
94
84
83

92

82

91

C
86
89

90
88

87

N_MM_254342_4_BJM0_01_00

AES

FIGURE 25-43-42-991-01900-A SHEET 1


Electrical Connections

25-43-42 PB401

Page 12
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR66

FR65

SECTION

SECTION

BB

CC
MAT. NO.
09016

MAT. NO.
09016
102
101

E
100

100

100
103
SECTION

103
102

DD

101

MAT. NO.
09016

101
102
100
N_MM_254342_4_BLMA_01_00

AES

FIGURE 25-43-42-991-02000-A SHEET 1


Lavatory Subassemblies

25-43-42 PB401

Page 13
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
121

122
79

H
123

34

129
124

130

128

125

127
126

N_MM_254342_4_BLMA_02_00

AES

FIGURE 25-43-42-991-02000-A SHEET 2


Lavatory Subassemblies

25-43-42 PB401

Page 14
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-43-42-400-001-A
Installation of the Lavatory E
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
1
SCRAPER - NON METALLIC

No specific

No specific

B.

WARNING NOTICE(S)
Torque wrench: range to between 0.20 and 3.60 M.DAN (2.00 and 26.00
LBF.FT)

Consumable Materials

REFERENCE
Material No: 04-022
Material No: 05-002
Material No: 05-005D
Material No: 09-016
Material No: 09-036
Material No: 11-010
Material No: 19-003
Material No: 19-010
No specific
C.

DESIGNATION

DESIGNATION
COMMON GREASES
SYNTH. HYDROCARBON GREASE HIGH PRESSURE
SPECIAL MATERIALS
PUTTY, ZINC CHROMATE GENERAL PURPOSE
SPECIAL MATERIALS
SEALANTS
CORROSION INHIBITING FILLET CONSISTENCY
SEALANTS
SILICONE SEALANT (1 PART)
CLEANING AGENTS
ISOPROPYL ALCOHOL
LINT-FREE COTTON CLOTH
LOCKWIRE STAINLSS STL ANNEALED 0.8MM DIA
packings NAS 1611-209

Work Zones and Access Panels


ZONE/ACCESS

200
251JC, 252AX, 252BX, 262BC,
262TW, 262UW, 262VW
** On A/C 005-099

ZONE DESCRIPTION
UPPER HALF FUSELAGE

252FX
** On A/C 003-004
252CX
D.

Referenced Information

REFERENCE
11-00-00-400-007-A

AES

DESIGNATION
Installation of the ESSO (Scotchcal Labels)

25-43-42 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
12-24-38-680-001-A

DESIGNATION
Draining of the Potable Water System (with Electrical Power)

21-21-00-710-002-A
21-23-00-720-002-A
23-73-00-710-005-A

Operational Test of the Individual Air Outlet


Functional Test of an Air Extraction Point
Operational test of the Passenger Address (PA) system

23-73-00-710-007-A

Operational test of the passenger call system

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-20-00-350-003-A

Repair of the Non-Textile Floor Covering (NTF)

** On A/C 005-099
25-22-41-000-001-A
25-22-41-400-001-A
25-22-43-000-001-A
25-22-43-400-001-A
25-23-41-000-001-A

Removal of the Wall-Mounted Cabin-Attendant Seats


Installation of the Wall-Mounted Cabin-Attendant Seats
Removal of the Cabin Attendant Swivel-Seat
Installation of the Cabin Attendant Swivel-Seat
Removal of the Ceiling Panels

25-23-41-400-001-A

Installation of the Ceiling Panels

25-23-42-000-002-A

Removal of the Ceiling Panels - Aft Utility Area

25-23-42-400-002-A

Installation of the Ceiling Panels - Aft Utility Area

25-23-43-000-001-A

Removal of the Upper Sidewall Panel(s)

25-23-43-400-001-A

Installation of the Upper Sidewall Panel(s)

25-23-44-000-001-A

Removal of the Lower Sidewall-Panels (Dado Panels)

25-23-44-400-001-A

Installation of the Lower Sidewall-Panels (Dado Panels)

25-23-45-000-004-A

Removal of the Door Frame Linings at the Right AFT Passenger/Crew Door

25-23-45-400-005-A

Installation of the Door Frame Linings at the Right AFT Passenger/Crew Door

25-23-48-000-001-A

Removal of the Cove Light Panels

25-23-48-400-001-A

Installation of the Cove Light Panels

25-26-41-000-003-A
25-26-41-400-003-A
25-27-46-000-001-A

Removal of the Aft Curtain Rail


Installation of the Aft Curtain Rail
Removal of a Doghouse

25-27-46-400-001-A

Installation of a Doghouse

25-28-42-000-001-A

Removal of the Non-Textile Floor Covering (NTF)

25-28-42-400-001-A

Installation of the Non-Textile Floor Covering (NTF)

25-45-19-000-001-A

Removal of the Lavatory Door

25-45-19-400-001-A

Installation of the Lavatory Door

25-45-22-400-001-A
26-17-00-710-001-A

Installation of the Toilet Shroud and the Seat


Operational Test of the Lavatory Smoke-Detection System

33-24-00-710-001-A

Operational Test of the Lavatory Lighting LQ

33-26-00-710-001-A

Operational Test of the Lavatory Lighted Signs WJ

33-51-00-710-007-A
35-21-41-000-001-A

Operational Test of the Emergency Lighting in the Cabin with the LIGHT
EMER Pushbutton Switch
Removal of the Emergency Oxygen Containers

35-21-41-400-001-A

Installation of the Emergency Oxygen Containers

AES

25-43-42 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
35-23-00-710-001-A

DESIGNATION
Operational Check of Manual Mask Release

38-12-00-710-002-A

Operational Test of the Potable Water-Distribution System (with a Ground AirSupply Cart)

38-12-00-710-004-A
38-30-00-010-002-A
38-31-00-710-009-A

Operational Test of a Potable Water Heater


Removal of the Toilet Drain Lines
Operational Test of the Toilet Unit

38-31-41-000-001-A

Removal of a Toilet Assembly

38-31-41-400-001-A

Installation of a Toilet Assembly

38-32-00-710-002-A

Operational Test of the Waste/Water Drain System

11-32-25-00
INTERIOR PLACARDS - DESCRIPTION AND OPERATION
(Ref. Fig. 25-43-42-991-01600-A - Waste Water and Air Connections)
(Ref. Fig. 25-43-42-991-02000-A - Lavatory Subassemblies)
(Ref. Fig. 25-43-42-991-00200-A - Hose Connections - Component Location)
(Ref. Fig. 25-43-42-991-01900-A - Electrical Connections)
(Ref. Fig. 25-43-42-991-01800-A - Lower and Upper Attachments)
(Ref. Fig. 25-43-42-991-01700-A - Door Sill and Pelmet)
3.

Job Set-up
Subtask 25-43-42-860-050-B
A.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized (Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the potable water system is drained (Ref. TASK 12-24-38-680-001-A).

(3)

Make sure that the WARNING NOTICE(S) is in position to tell persons not to do the servicing of the
potable water system.

(4)

Make sure that the curtain and the curtain rail are removed (Ref. TASK 25-26-41-000-003-A).

(5)

Make sure that the cabin attendant swivel-seat is removed (Ref. TASK 25-22-43-000-001-A).

(6)

Make sure that the wall-mounted cabin-attendant seat is removed (Ref. TASK 25-22-41-000-001-A).

(7)

Make sure that the doghouse forward of the lavatory is removed (Ref. TASK 25-27-46-000-001-A).

(8)

Make sure that the ceiling panel 262BC and the trim panel (Ref. TASK 25-23-42-000-002-A) in the aft
utility area are removed.

(9)

Make sure that the ceiling panel 251JC is removed (Ref. TASK 25-23-41-000-001-A).

(10) Make sure that the door frame lining-panels 262VW 262UW 262TW are removed (Ref. TASK
25-23-45-000-004-A).
(11) Make sure that the cove light panel 252FX is removed (Ref. TASK 25-23-48-000-001-A).
(12) Make sure that the upper sidewall panel 252BX is removed (Ref. TASK 25-23-43-000-001-A).
(13) Make sure that the lower sidewall panel 252AX is removed (Ref. TASK 25-23-44-000-001-A).
(14) Make sure that the lavatory door is removed (Ref. TASK 25-45-19-000-001-A).
(15) Make sure that the emergency oxygen container 34WR is removed (Ref. TASK 35-21-41-000-001-A).
(16) Make sure that the toilet assembly is removed (Ref. TASK 38-31-41-000-001-A).

AES

25-43-42 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(17) Make sure that the toilet drain line behind the lavatory is removed (Ref. TASK 38-30-00-010-002-A).
** On A/C 003-004
Subtask 25-43-42-860-050-L
A.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized (Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the potable water system is drained (Ref. TASK 12-24-38-680-001-A).

(3)

Make sure that the WARNING NOTICE(S) is in position to tell persons not to do the servicing of the
potable water system.

(4)

Make sure that the ceiling panel 262BC and the trim panel (Ref. TASK 25-23-42-000-002-A) in the aft
utility area are removed.

(5)

Make sure that the ceiling panel 251JC is removed (Ref. TASK 25-23-41-000-001-A).

(6)

Make sure that the curtain and curtain rail are removed (Ref. AMM 25-26-41-000-003) .

(7)

Make sure that the cove light panel 252CX is removed (Ref. TASK 25-23-48-000-001-A).

(8)

Make sure that the door frame lining-panels 262TW 262UW 262VW are removed (Ref. TASK
25-23-45-000-004-A).

(9)

Make sure that the upper sidewall panel 252BX is removed (Ref. TASK 25-23-43-000-001-A).

(10) Make sure that the lower sidewall panel 252AX is removed (Ref. TASK 25-23-44-000-001-A).
(11) Make sure that the lavatory door is removed (Ref. TASK 25-45-19-000-001-A).
(12) Make sure that the emergency oxygen container is removed (Ref. TASK 35-21-41-000-001-A).
(13) Make sure that the toilet assembly is removed (Ref. TASK 38-31-41-000-001-A).
** On A/C ALL
Subtask 25-43-42-860-052-A
B.

Aircraft Maintenance Configuration


(1)

If necessary, examine the Non-Textile Floor (NTF) covering.


(a)

If the conditions of the NTF is not satisfactory, repair it (Ref. TASK 25-20-00-350-003-A).

(b)

If you cannot repair the NTF, replace it (Ref. TASK 25-28-42-000-001-A) and (Ref. TASK
25-28-42-400-001-A).

Subtask 25-43-42-865-051-A
C.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
PANEL

49VU

DESIGNATION
AIR COND/SDCU/CHAN1

11WQ

C06

49VU

LIGHTING/EMER LT/CABIN

79WL

H07

121VU

COM NAV/CIDS/DEU A NORM/R AFT

168RH

M13

121VU

COM NAV/CIDS/DEU A NORM/L AFT

167RH

M12

122VU

AIR COND/SDCU/CHAN2

12WQ

T18

122VU

AIR COND/LAV/GALLEY VENT


CTL/EXTRACT FAN/CTL

5HU

U21

122VU

AIR COND/LAV/GALLEY VENT


CTL/EXTRACT FAN/SPLY

6HU

U19

AES

FIN

LOCATION

25-43-42 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
PANEL
2000VU

DESIGNATION
POT/WASTE WIP HEATER CTL

2DW

FIN
A01

LOCATION

2000VU
2001VU
2001VU
** On A/C 003-004

LAV LIGHT
LAVATORY AFT-OCCUPIED
LAV AFT&MID HOT WATER

1LQ
11WJ
9MB

J01
B04
B03

2001VU

LAV SHAVER SOCKET

1MT

B01

** On A/C ALL
Subtask 25-43-42-210-050-A
D.

Preparation for Installation


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.

4.

(1)

Remove the old sealant from the floor panel and the floor attach components with a SCRAPER - NON
METALLIC.

(2)

Clean the area with LINT-FREE COTTON CLOTH (Material No: 19-003) and a lint-free cotton cloth
CLEANING AGENTS (Material No: 11-010) .

(3)

Do an inspection of the component interface and/or the adjacent area.

(4)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(5)

Make sure that the placards of the retained/new components are in the correct position and in good
condition.

(6)

If necessary install new placards:


. (Ref. 11-32-25-00)
. (Ref. TASK 11-00-00-400-007-A).

Procedure
Subtask 25-43-42-930-051-A
A.

Marking on the Ventilation, the Potable Water and Waste-Water Drain Connections.
(Ref. Fig. 25-43-42-991-01600-A - Waste Water and Air Connections)
(1)

AES

When you connect/install the components, refer to the match marks made during the removal
procedure.

25-43-42 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-43-42-420-059-E
B.

Assembly of the Lavatory E


(1)

(2)

(3)

Assemble the lavatory:


(Ref. Fig. 25-43-42-991-02000-A - Lavatory Subassemblies)
(a)

Put the lavatory subassemblies (125) and (128) in position on the floor pan (100).

(b)

Install the washers (102) and the screws (101) and (103).

(c)

Install the washers (122) and the screws (121) and (123).

(d)

Install the screw (124).

(e)

Install the washers (127), the screws (126) and the washers (130) and the the screws (129).

(f)

Apply a bead of SEALANTS (Material No: 09-016) around the floor panel assembly (100) inside
of the lavatory assembly.

Connect the ventilation hose:


(Ref. Fig. 25-43-42-991-00200-A - Hose Connections - Component Location)
(a)

Remove the blanking plugs from the disconnected line ends.

(b)

Connect the ventilation hose (34) to the ventilation tube (33) and install and tighten the clamp
(32).

(c)

Install the screws (31), the washers (30), the clamps (29) and the spacers (28).

Connect the electrical connections:


(Ref. Fig. 25-43-42-991-01900-A - Electrical Connections)
(a)

Put the bracket (88) in position and install the washers (90) and the screws (89).

(b)

Remove the blanking caps from the electrical connector(s).

(c)

Make sure that the electrical connectors are clean and in the correct condition.

(d)

Connect the electrical connector (87).

(e)

Close the sanitary cabinet door (41).

(f)

Connect the electrical connectors to the flush switch (80).

Subtask 25-43-42-420-061-E
C.

Installation of Lavatory E
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.

AES

25-43-42 PB401

Page 6
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
USE PROTECTIVE CLOTHING, RUBBER GLOVES AND GOGGLES.
(1)

(2)

Install the lower attachments:


(Ref. Fig. 25-43-42-991-01800-A - Lower and Upper Attachments)
(a)

Apply the COMMON GREASES (Material No: 04-022) to the new packings NAS 1611-209 (63)
and the bolts (62).

(b)

Put the packings (63) in position at the lavatory lower attach-points.

(c)

Put the lavatory assembly in position and install the bolts (62) in the wall fitting (61).

(d)

TORQUE the bolts (62) to to 0.5 M.DAN (44.25 LBF.IN).

(e)

Apply the SPECIAL MATERIALS (Material No: 05-005D) to the bolts (62).

Install the upper attachments:


(a)

Connect the tie-rod (65) to the aircraft structure and install the quick release pin (64).

(b)

If necessary adjust the tie-rod:


WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.

(3)

(4)

(5)

AES

Remove and discard the lockwire and loosen the locknuts.

Adjust the tie-rod until you can install the quick release pin (64).

Make sure that the rod ends are in safety.

Tighten the locknuts and safety them with LOCKWIRE STAINLSS STL ANNEALED
0.8MM DIA (Material No: 19-010) .

Connect the lavatory ventilation:


(Ref. Fig. 25-43-42-991-00200-A - Hose Connections - Component Location)
(a)

Remove the blanking plugs from the disconnected line ends.

(b)

Put the sleeve (31) and the clamp (32) in position on the tube assembly (33).

(c)

Tighten the clamp (32).

(d)

Put the lavatory ventilation hose (34) and the clamp (35) in position on the tube assembly (36).

(e)

Tighten the clamp (35).

Connect the electrical connector:


(a)

Remove the blanking caps from the electrical connector(s).

(b)

Make sure that the electrical connectors are clean and in the correct condition.

(c)

Remove the blanking caps and connect the electrical connector 7216VC-A (30).

Install the door sill:


(Ref. Fig. 25-43-42-991-01700-A - Door Sill and Pelmet)
(a)

Apply SEALANTS (Material No: 09-036) to the area of the door sill as necessary.

(b)

Apply the SPECIAL MATERIALS (Material No: 05-002) to the screws (1).

(c)

Put the door sill (2) in position and install the screws (1).

(d)

Torque the screws to between 0.37 and 0.42 M.DAN (32.74 and 37.17 LBF.IN).

25-43-42 PB401

Page 7
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(e)
(6)

Remove the unwanted sealant with a lint-free cotton cloth LINT-FREE COTTON CLOTH
(Material No: 19-003) .

Install the pelmet:


(Ref. Fig. 25-43-42-991-01700-A - Door Sill and Pelmet)
(a)

Put the pelmets (6) and (5) in position and install the washers (4) and the screws (3).

Subtask 25-43-42-410-072-A
D.

Install the Miscellaneous Lavatory Equipment


(1)

Install the toilet assembly (Ref. TASK 38-31-41-400-001-A).


NOTE :

Do not install the toilet shroud at this time.

(2)

Install the emergency oxygen container (Ref. TASK 35-21-41-400-001-A).

(3)

Install the lavatory door (Ref. TASK 25-45-19-400-001-A).

Subtask 25-43-42-865-052-A
E.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

49VU

PANEL

DESIGNATION
AIR COND/SDCU/CHAN1

11WQ

FIN
C06

LOCATION

49VU

LIGHTING/EMER LT/CABIN

79WL

H07

121VU

COM NAV/CIDS/DEU A NORM/R AFT

168RH

M13

121VU

COM NAV/CIDS/DEU A NORM/L AFT

167RH

M12

122VU

AIR COND/SDCU/CHAN2

12WQ

T18

122VU

AIR COND/LAV/GALLEY VENT


CTL/EXTRACT FAN/CTL

5HU

U21

122VU

AIR COND/LAV/GALLEY VENT


CTL/EXTRACT FAN/SPLY

6HU

U19

2000VU

POT/WASTE WIP HEATER CTL

2DW

A01

2000VU
2001VU
2001VU
** On A/C 003-004

LAV LIGHT
LAVATORY AFT-OCCUPIED
LAV AFT&MID HOT WATER

1LQ
11WJ
9MB

J01
B04
B03

2001VU

LAV SHAVER SOCKET

1MT

B01

** On A/C ALL
Subtask 25-43-42-710-050-B
F.

Operational Test of the Lavatory Systems


(1)

Do
.
.
.

an operational test of these water/waste systems:


The potable water system (Ref. TASK 38-12-00-710-002-A)
The waste-water drain system (Ref. TASK 38-32-00-710-002-A)
The toilet unit (Ref. TASK 38-31-00-710-009-A).

(2)

Make sure that there are no leaks.


NOTE :

(3)

AES

Leaks are not permitted.

Do a functional of an air extraction point (Ref. TASK 21-23-00-720-002-A).

25-43-42 PB401

Page 8
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

5.

(4)

Do the operational test of the individual air outlet system (Ref. TASK 21-21-00-710-002-A) if necessary.

(5)

Do
.
.
.
.
.
.
.
.

an operational test of these electrical systems:


The lavatory water heater (Ref. TASK 38-12-00-710-004-A)
The passenger address system (Ref. TASK 23-73-00-710-005-A)
The passenger emergency-oxygen system (Ref. TASK 35-23-00-710-001-A)
The lavatory lighting (Ref. TASK 33-24-00-710-001-A)
The lavatory emergency lighting (Ref. TASK 33-51-00-710-007-A)
The lavatory lighted signs (Ref. TASK 33-26-00-710-001-A)
The lavatory smoke detection system (Ref. TASK 26-17-00-710-001-A)
The lavatory call light (Ref. TASK 23-73-00-710-007-A).

Close-up
** On A/C 003-004
Subtask 25-43-42-410-071-M
A.

Close Access
(1)

Install the toilet shroud (Ref. TASK 25-45-22-400-001-A).

(2)

Install the lower sidewall panel 252AX (Ref. TASK 25-23-44-400-001-A).

(3)

Install the upper sidewall panel 252BX (Ref. TASK 25-23-43-400-001-A).

(4)

Install the cove light panel 252CX (Ref. TASK 25-23-48-400-001-A).

(5)

Install the ceiling panel 262BC in the aft utility area (Ref. TASK 25-23-42-400-002-A).

(6)

Install the ceiling panel 251JC (Ref. TASK 25-23-41-400-001-A).

(7)

Install the door frame lining-panels 262TW 262UW 262VW (Ref. TASK 25-23-45-400-005-A).

** On A/C 005-099
Subtask 25-43-42-410-071-X
A.

Close Access
(1)

Install the toilet shroud (Ref. TASK 25-45-22-400-001-A).

(2)

Install the ceiling panel 262BC and the trim panel in the aft utility area (Ref. TASK 25-23-42-400-002A).

(3)

Install the ceiling panel 251JC (Ref. TASK 25-23-41-400-001-A).

(4)

Install the door frame lining-panels 262TW 262UW 262VW (Ref. TASK 25-23-45-400-005-A).

(5)

Install the cove light panel 252FX (Ref. TASK 25-23-48-400-001-A).

(6)

Install the upper sidewall panel 252BX (Ref. TASK 25-23-43-400-001-A).

(7)

Install the lower sidewall panel 252AX (Ref. TASK 25-23-44-400-001-A).

(8)

Install the wall-mounted cabin-attendant seat (Ref. TASK 25-22-41-400-001-A).

(9)

Install the cabin attendant swivel-seat (Ref. TASK 25-22-43-400-001-A).

(10) Install the doghouse forward of lavatory E (Ref. TASK 25-27-46-400-001-A).


(11) Install the curtain rail and the curtain (Ref. TASK 25-26-41-400-003-A).
** On A/C ALL
Subtask 25-43-42-862-051-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-43-42 PB401

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

RAZOR SUPPLY - DESCRIPTION AND OPERATION


** On A/C ALL
1.

General
An electrical razor socket is installed in each lavatory.

AES

25-44-00 PB001

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
2.

Component Location

** On A/C 003-004
(Ref. Fig. 25-44-00-12300-A - Razor Supply System - Component Location.)
------------------------------------------------------------------------------FIN
!
FUNCTIONAL DESIGNATION
! PANEL!ZONE!ACCESS !
ATA
!
!
!
! DOOR !
REF.
------------------------------------------------------------------------------2MT
STATIC INVERTER
263
831
25-44-41
3MT1
SOCKET-RAZOR LAV A
2036VU 221
831
3MT2
SOCKET-RAZOR LAV D
2036VU 261
831
3MT3
SOCKET-RAZOR LAV F
2036VU 261
831
** On A/C 005-099
(Ref. Fig. 25-44-00-12300-B - Razor Supply - Component Location)
------------------------------------------------------------------------------FIN
!
FUNCTIONAL DESIGNATION
! PANEL!ZONE!ACCESS !
ATA
!
!
!
! DOOR !
REF.
------------------------------------------------------------------------------10MT
MINI INVERTER
---200
---25-44-41

AES

25-44-00 PB001

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
3.

System Description

** On A/C 003-004
(Ref. Fig. 25-44-00-12300-A - Razor Supply System - Component Location.)
The razor supply system has:
. a circuit breaker,
. a static inverter,
. a razor socket in each lavatory (US/European type).
The circuit breaker (1MT) is installed on the panel 2001 VU and protects the system.
The static inverter (2MT) is installed near the panel 2001 VU in the AFT cabin overhead-compartment in Zone 263.
The razor sockets (3MT) are installed in the service cabinets of each lavatory.
** On A/C 005-099
(Ref. Fig. 25-44-00-12300-B - Razor Supply - Component Location)
The mini inverter 10MT and a razor power outlet-socket (115V/60HZ) are installed in the service cabinet of each
lavatory.

AES

25-44-00 PB001

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
4.

Power Supply

** On A/C 003-004
(Ref. Fig. 25-44-00-14500-A - Electrical - Schematic)
** On A/C 005-099
(Ref. Fig. 25-44-00-14500-I - Power Supply - Schematic)
The service bus 212XP supplies 115V AC/400Hz through the circuit breakers (1MT) to a contact in the razor outlet
sockets. When a plug is put into a socket, the contact closes and the power is supplied to the static inverter (2MT).
The static inverter (2MT) supplies 110V/60Hz to the razor power-outlet socket.

AES

25-44-00 PB001

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
5.

Component Description
A.

Static Inverter
** On A/C 003-004
(Ref. Fig. 25-44-00-16000-A - Static Inverter)
** On A/C 005-099
(Ref. Fig. 25-44-00-16000-B - Static Inverter)

AES

25-44-00 PB001

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004
2001VU

STATIC INVERTER
2MT

A
SERVICE CABINET
EXAMPLE

FR69

FR64

LAVATORY EXAMPLE

A
RAZOR SOCKET
115V/60HZ

N_MM_254400_0_AAM0_01_00

AES

FIGURE 25-44-00-12300-A SHEET 1


Razor Supply System - Component Location.

25-44-00 PB001

Page 6
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
EXAMPLE

A
SERVICE CABINET
EXAMPLE

POWER SUPPLY
115VAC/400HZ
REF. 332400

MINI INVERTER 10MT

RAZOR SOCKET
115V/60HZ

N_MM_254400_0_BBM0_01_00

AES

FIGURE 25-44-00-12300-B SHEET 1


Razor Supply - Component Location

25-44-00 PB001

Page 7
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004

115V AC
1MT
3A
212XP
AC BUS

2001VU

US
E
US
3MT1
VU

110V 60HZ
40VA

LAV A

2MT STATIC INVERTER

US

US

US

US

3MT2
LAV D

3MT3
VU

LAV F

VU

N_MM_254400_0_ACM0_01_00

AES

FIGURE 25-44-00-14500-A SHEET 1


Electrical - Schematic

25-44-00 PB001

Page 8
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

115VAC

E
US
E
US
RAZOR
SOCKET
110V/60HZ
IN 115V/400HZ
RETURN

IN 115V/400HZ
RETURN

OUT RETURN

10MT MINI INVERTER


LAVATORY
SERVICE CABINET

NOTE:
1

REF 332400

N_MM_254400_0_BAM0_01_00

AES

FIGURE 25-44-00-14500-I SHEET 1


Power Supply - Schematic

25-44-00 PB001

Page 9
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004

EXAMPLE

TOP CASE

ATTACHMENT
LUG

PRINTED
CIRCUIT
BOARD

ELECTRICAL
CONNECTOR

BOTTOM CASE

N_MM_254400_0_CAM0_01_00

AES

FIGURE 25-44-00-16000-A SHEET 1


Static Inverter

25-44-00 PB001

Page 10
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

LOCK SPRING

PRINTED CIRCUIT
BOARD

LOCK SPRING
D SUB RECEPTACLE
(9 POLE)

N_MM_254400_0_CAN0_01_00

AES

FIGURE 25-44-00-16000-B SHEET 1


Static Inverter

25-44-00 PB001

Page 11
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

RAZOR SUPPLY - ADJUSTMENT/TEST


** On A/C ALL
Task 25-44-00-710-001-A
Operational Test of the Razor Supply System
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
1
MULTIMETER - STANDARD

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

200

UPPER HALF FUSELAGE


C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

3.

Job Set-up
Subtask 25-44-00-861-050-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-44-00-865-052-A
B.

Make sure that this(these) circuit breaker(s) is(are) closed:

PANEL
2000VU
** On A/C 003-004

LAV LIGHT

1LQ

J01

2001VU

LAV SHAVER SOCKET

1MT

B01

4.

DESIGNATION

FIN

LOCATION

Procedure
** On A/C ALL
Subtask 25-44-00-710-050-A
A.

Operational Test of the Razor Supply System


(1)

Do the test of the razor supply system:


NOTE :

AES

The test is the same for all lavatories

25-44-00 PB501

Page 1
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
ACTION
In the related lavatory:
- connect a MULTIMETER - STANDARD to the razor
outlets.
(2)
5.

RESULT
At the razor outlets:
- the multimeter shows 110/220+15-5 VAC, 60Hz

Disconnect the multimeter from the razor outlets.

Close-up
Subtask 25-44-00-862-050-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A)

25-44-00 PB501

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

STATIC INVERTER - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-44-41-000-001-A
Removal of the Static Inverter - Razor Supply
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific
B.

QTY
DESIGNATION
AR CAP - BLANKING
AR SAFETY CLIP - CIRCUIT BREAKER

Work Zones and Access Panels


ZONE/ACCESS

200
** On A/C 003-004

ZONE DESCRIPTION
UPPER HALF FUSELAGE

261CC
C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-23-42-000-002-A

Removal of the Ceiling Panels - Aft Utility Area

(Ref. Fig. 25-44-41-991-00100-A - Static Inverter - Razor Supply)


(Ref. Fig. 25-44-41-991-00100-B - Mini Inverter - Razor Supply)
3.

Job Set-up
** On A/C ALL
Subtask 25-44-41-861-050-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

** On A/C 003-004
Subtask 25-44-41-010-050-A
B.

Get Access
(1)

AES

Remove the ceiling panel 261CC (Ref. TASK 25-23-42-000-002-A).

25-44-41 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Subtask 25-44-41-865-059-A
C.

Open, safety and tag this(these) circuit breaker(s):

PANEL
2000VU
** On A/C 003-004

LAV LIGHT

DESIGNATION
1LQ

FIN
J01

LOCATION

2001VU

LAV SHAVER SOCKET

1MT

B01

** On A/C ALL
Subtask 25-44-41-865-056-A
D.

Open, safety and tag this(these) circuit breaker(s):

PANEL
2000VU
4.

DESIGNATION
LAV LIGHT

FIN
1LQ

LOCATION
J01

Procedure
** On A/C 003-004
Subtask 25-44-41-020-050-A
A.

Removal of the Static Inverter 2MT


(Ref. Fig. 25-44-41-991-00100-A - Static Inverter - Razor Supply)
(1)

Disconnect the electrical connector (4)

(2)

Put blanking caps on the disconnected electrical connector(s).

(3)

Remove the screws (2), the washers (1) and the static inverter (3).

** On A/C 005-099
Subtask 25-44-41-020-050-B
A.

AES

Removal of the Mini Inverter 10MT


(Ref. Fig. 25-44-41-991-00100-B - Mini Inverter - Razor Supply)
(1)

Remove the screws (2) and the washers (3) and carefully lower the housing (1).

(2)

Unlock the spring latches (4) and disconnect the electrical connector (5)

(3)

Put blanking caps on the disconnected electrical connector(s).

(4)

Remove the screws (6), the washers (7) and the mini inverter (8).

25-44-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004
2MT

Z260

A
261CC

A
EXAMPLE
FR69

STRG 3

FR68
STRG 4

FR65

FR68

B
B
EXAMPLE

1
2

4
1
2

N_MM_254441_4_AAM0_01_00

AES

FIGURE 25-44-41-991-00100-A SHEET 1


Static Inverter - Razor Supply

25-44-41 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
EXAMPLE

SERVICE CABINET
EXAMPLE
2

B
10MT
1

3
2

B
EXAMPLE

6
7
8

RETAINER
4

N_MM_254441_4_AAN0_01_00

AES

FIGURE 25-44-41-991-00100-B SHEET 1


Mini Inverter - Razor Supply

25-44-41 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-44-41-400-001-A
Installation af the Static Inverter - Razor Supply
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

B.

QTY

DESIGNATION
Torque wrench: range to between 0.20 and 3.60 M.DAN (2.00 and 26.00
LBF.FT)

Work Zones and Access Panels


ZONE/ACCESS

200
** On A/C 003-004

ZONE DESCRIPTION
UPPER HALF FUSELAGE

261CC
C.

Referenced Information

REFERENCE
20-28-00-912-004-A

DESIGNATION
Electrical Bonding of Components With Conductive Bolts and Screws and
Bonding Straps in the Fuselage and in the Wings (this does not include the
tanks)-

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-23-42-000-002-A

Removal of the Ceiling Panels - Aft Utility Area

25-23-42-400-002-A

Installation of the Ceiling Panels - Aft Utility Area

25-44-00-710-001-A

Operational Test of the Razor Supply System

(Ref. Fig. 25-44-41-991-00100-A - Static Inverter - Razor Supply)


(Ref. Fig. 25-44-41-991-00100-B - Mini Inverter - Razor Supply)
3.

Job Set-up
Subtask 25-44-41-860-050-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the ceiling panel 261CC is removed (Ref. TASK 25-23-42-000-002-A).

** On A/C 005-099
Subtask 25-44-41-860-050-B
A.

Aircraft Maintenance Configuration


(1)

AES

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

25-44-41 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Subtask 25-44-41-865-060-A
B.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

PANEL
2000VU
** On A/C 003-004

LAV LIGHT

1LQ

J01

2001VU

LAV SHAVER SOCKET

1MT

B01

4.

DESIGNATION

FIN

LOCATION

Procedure
Subtask 25-44-41-420-050-A
A.

Installation of the Static Inverter 2MT


(Ref. Fig. 25-44-41-991-00100-A - Static Inverter - Razor Supply)
(1)

Put the static inverter (3) in position and install the washers (1) and the screws (2) (Ref. TASK
20-28-00-912-004-A).

(2)

TORQUE the screws (2) to between 0.37 and 0.48 M.DAN (32.74 and 42.48 LBF.IN).

(3)

Remove the blanking caps from the electrical connector(s).

(4)

Make sure that the electrical connectors are clean and in the correct condition.

(5)

Connect the electrical connector (4)

** On A/C 005-099
Subtask 25-44-41-420-050-B
A.

Installation of the Mini Inverter 10MT


(Ref. Fig. 25-44-41-991-00100-B - Mini Inverter - Razor Supply)
(1)

Put the mini inverter (8) in position and install the washers (7) and the screws (6) (Ref. TASK
20-28-00-912-004-A).

(2)

TORQUE the screws (2) to between 0.37 and 0.48 M.DAN (32.74 and 42.48 LBF.IN).

(3)

Connect the electrical connector.


CAUTION :

(4)

CAREFULLY PUT THE COUPLER DOWN ON ITS BOTTOM PLATE ONLY. IF YOU PUT
THE COUPLER DOWN ON ITS END, YOU CAN CAUSE INTERNAL DAMAGE.

(a)

Remove the blanking caps from the electrical connector(s).

(b)

Make sure that the electrical connectors are clean and in the correct condition.

(c)

Connect the electrical connector (5) and close the spring latches (4).

Install the housing.


(a)

Make sure that the work area is clean and clear of tool(s) and other items.

(b)

Put the housing (1) in position and install the washers (3) and the screws (2).

** On A/C ALL
Subtask 25-44-41-865-061-A
B.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

PANEL
2000VU

AES

DESIGNATION
LAV LIGHT

FIN
1LQ

LOCATION
J01

25-44-41 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
PANEL
** On A/C 003-004
2001VU

DESIGNATION
LAV SHAVER SOCKET

FIN
1MT

LOCATION
B01

** On A/C ALL
Subtask 25-44-41-865-058-A
C.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

PANEL
2000VU

DESIGNATION
LAV LIGHT

FIN
1LQ

LOCATION
J01

Subtask 25-44-41-710-050-A
D.

Test of the Razor Supply System


(1)

5.

Do the test of the razor supply system (Ref. TASK 25-44-00-710-001-A)

Close-up
** On A/C 003-004
Subtask 25-44-41-410-050-A
A.

Close Access
(1)

Install the ceiling panel 261CC (Ref. TASK 25-23-42-400-002-A)

** On A/C ALL
Subtask 25-44-41-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A)

25-44-41 PB401

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AIRCRAFT MAINTENANCE MANUAL

LAVATORY EQUIPMENT - DESCRIPTION AND OPERATION


** On A/C ALL
1.

General
The lavatory equipment is installed for the comfort of the passengers and the crew.

AES

25-45-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
2.

Component Location
(Ref. Fig. 25-45-00-12300-A - Lavatory Equipment - Component Location)

AES

25-45-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
3.

System Description
A.

AES

Lavatory Interior Equipment


The lavatory has as standard:
. A toilet shroud
. A mirror
. A washbasin cabinet
. A liquid soap dispenser.
. An auxiliary light
. A light unit
. A handgrip
. A coat hook
. Two ashtrays
. A service cabinet.
and as an option:
. A baby nursing table
. A toilet seat cover dispenser
. Stretcher access
. A water cup dispenser
. A perfume holder.

25-45-00 PB001

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** On A/C ALL
4.

Power Supply
The only electrical system which is specially installed in the lavatories is the razor supply system (Ref. 25-44-00-00).

AES

25-45-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
5.

Interface
The lavatory equipment has interfaces with:
. the cabin air distribution and recirculation system (Ref. 21-21-00-00),
. the lavatory/galley ventilation system (Ref. 21-23-00-00),
. the passenger address and entertainment system (Ref. 23-30-00-00),
. the Cabin Intercommunication Data System (CIDS) (Ref. 23-73-00-00),
. the electrical power system (Ref. 24-00-00-00),
. the lavatory smoke-detection system (Ref. 26-17-00-00),
. the lavatory fire-extinguishing system (Ref. 26-25-00-00),
. the lavatory lighting system (Ref. 33-24-00-00),
. the lavatory lighted signs system (Ref. 33-26-00-00),
. the passenger oxygen system (Ref. 35-20-00-00),
. the potable water system (Ref. 38-10-00-00),
. the waste disposal system (Ref. 38-30-00-00).

AES

25-45-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
6.

Component Description
A.

Toilet Unit Shroud


A decorative shroud is installed over the toilet unit (Ref. 38-31-41) and includes the toilet seat and the seat
cover.

B.

Mirror
The mirror is attached above the washbasin.

C.

Washbasin Cabinet
The washbasin Cabinet has:
. two toilet paper roll holders,
. a hot/cold water faucet (Ref. 38-12-41),
. a waste chute with a spring loaded flap.
The washbasin cabinet has a door that gives access to:
. the washbasin drain lines (Ref. 38-31-00-00),
. the potable water faucet supply lines (Ref. 38-12-00-00),
. the potable water heater (Ref. 38-12-16),
. the waste container,
. the waste container fire extinguisher (Ref. 26-25-00-00).
The waste container is connected to the waste chute.

D. Auxiliary Light Unit.


The auxiliary light unit (Ref. 33-51-14) is installed in each lavatory.
The light is on all the time the aircraft is supplied with electrical power (Ref. 33-51-00-00).
E.

Light Unit.
The light unit/units (Ref. 33-24-00-00) are installed in each lavatory. They are controlled by the lavatory doorlock microswitch (Ref. 33-24-00-00).

F.

Handgrip
handgrip/s are installed in each lavatory to give the lavatory user help, if necessary.

G.

Coat Hook
The coat hook is installed on the inside of each lavatory door. When it is not in use the coat hook folds up.

H. Ashtrays
The ashtrays are installed internally and externally on each lavatory.
J.

Service Cabinet
The service cabinet has:
. an individual air outlet (Ref. 21-23-00-00),
. a loudspeaker (passenger address system) (Ref. 23-73-51),
. a dispenser for towels, sickbags, etc,
. a razor socket (Ref. 25-44-00-00),
. a lighted sign RETURN TO SEAT and/or NO SMOKING (Ref. 23-73-62),
. a call button (Ref. 23-73-00-00).

K.

Baby Nursing Table


A baby nursing table is installed in each lavatory. The nursing table is attached to a lavatory wallpanel above
the toilet unit shroud. For use, unlock and fold down the nursing table on to its support, which is attached to a
lavatory wallpanel.

L.

Lavatory Doors
(1) Single Blade Door
(Ref. Fig. 25-45-00-21800-A - Single Blade Door)

AES

25-45-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
A single blade door that opens outwards is installed on the lavatory unit. The lavatory door is made from a
sandwich panel. Extrusions are bonded and/or attached with screws to the door panel.
Lavatories located near an exit will have the lavatory door installed so it will not hinder evacuation of the
passengers.
To let the door open without obstruction, a minimum of 21 in. (0.53 m) is required.
Installed in the door are:
. a lock with a vacant/occupied indicator. The lock operates a microswitch,
. a latch,
. an ashtray,
. a coat hook,
. air inlet grills,
. a kick strip.
(2) Bi-folding Door
(Ref. Fig. 25-45-00-22000-A - Bi-folding Door)
A bi-folding door that opens inwards and closes automatically can be installed on specific lavatories, as an
option.
The lavatory doors are made from sandwich panels. Extrusions are bonded and/or attached with screws to
the door panel.
Installed in the door are:
. a lock with a vacant/occupied indicator. The lock operates a microswitch,
. a handle,
. an ashtray,
. a coat hook,
. air inlet grills,
. kick strips.

AES

25-45-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
7.

Operation/Control and Indicating


A.

AES

Lavatory Doors - Emergency Opening (from the outside of the lavatory)


Single-blade door
(Ref. Fig. 25-45-00-23400-A - Lavatory Single Blade Door - Emergency Opening from the Outside)
. lift up the spring loaded cover,
. slide the knob to the side until the VACANT indicator is shown,
. operate the door latch and pull the door open.
Bi-folding doors (if installed)
(Ref. Fig. 25-45-00-23500-A - Lavatory Bi-folding Door - Emergency Opening from the outside)
. lift up the spring loaded cover,
. slide the knob to the side until the VACANT indicator is showm,
. push the door open and disengage the latches,
. fold the door to the fully open position

25-45-00 PB001

Page 8
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE OF LAVATORY
USUAL EQUIPMENT

EMERGENCY
OXYGEN CONTAINER
REF.352141

AIR DISTRIBUTION
REF.212100

AIR EXTRACTION
REF.212300
SMOKE DETECTOR
REF.261700

SERVICE CABINET
REF.254512

AUXILIARY LIGHT
REF.335114

MIRROR
REF.254513

LIGHT REF.332400

WATER FAUCET
REF.381241

1 WASH BASIN
BABY NURSING TABLE
REF.254525
LINING
REF.254526

FIRE EXTINGUISHER
REF.262500
WASTE CHUTE WITH FLAP
REF.254515

HAND GRIP
REF.254523

ASH TRAY
REF.254516

TOILET ASSY
REF.383141

WASTE BOX
REF.254517

WATER HEATER
REF.381216
TOILET SHROUD
REF.254522
ACCESS DOOR
REF.254518

DOOR
REF.254519
DOOR LOCK
REF.254521
DOOR MICROSWITCH
REF.254533

NOTE:
1

FOR STAINLESS STEEL REF. 383243


FOR PLASTIC REF. 254538
N_MM_254500_0_AAM0_01_00

AES

FIGURE 25-45-00-12300-A SHEET 1


Lavatory Equipment - Component Location

25-45-00 PB001

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
EXAMPLE
OUTSIDE

COAT HOOK
(INSIDE)

SPRING
LOADED COVER
EMERGENCY
OPENING KNOB

A
DOOR LOCK
ASSEMBLY

ASHTRAY
(INSIDE)

LATCH

C
AIR INLET GRILL
(INSIDE/OUTSIDE)

KICKSTRIP
(OUTSIDE)

VACANT/OCCUPIED
INDICATOR
DOOR LATCH

DOOR LOCK
ASSEMBLY

DOOR BLADE

INSIDE/OUTSIDE

EXAMPLE

NORMAL
OPEN

FASTENER

SLOTTED
HOLES

DOOR
LATCH
PIANO
HINGE

DOOR KNOB
(OR LEVER)

DOOR BLADE

N_MM_254500_0_BEM0_01_00

AES

FIGURE 25-45-00-21800-A SHEET 1


Single Blade Door

25-45-00 PB001

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
DAMPER

C
D

COAT HOOK
(INSIDE)

DOOR FITTING

B
EXAMPLE
OUTSIDE

SPRING
LOADED COVER

B
ASHTRAY
(INSIDE)

DOOR LOCK
ASSEMBLY
HANDLE
(INSIDE)

EMERGENCY
OPENING KNOB

AFT
DOOR BLADE

FWD DOOR
BLADE

AIR INLET GRILL


(INSIDE/OUTSIDE)

KICKSTRIP
(OUTSIDE)

E
PIANO HINGE

D
E
LOWER HINGE

VACANT/OCCUPIED
INDICATOR
DOOR LATCH

UPPER GUIDE
PIN

DOOR LOCK
ASSEMBLY

LOCK
UNLOCK

C
UPPER
HINGE PIN
ADJUSTMENT
NUT

UNLOCK

LOCK

LOCK

UNLOCK
LOWER GUIDE
PIN

HINGE FITTING

GUIDE FITTING

N_MM_254500_0_BFM0_01_00

AES

FIGURE 25-45-00-22000-A SHEET 1


Bi-folding Door

25-45-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

LAVATORY
EXAMPLE

EXAMPLE

SPRING
LOADED
COVER

KNOB (IN LOCKED POSITION)

A
B

INDICATOR

DOOR LATCH
DOOR

B
EXAMPLE

NORMAL
OPEN

DOOR
LATCH

CATCH

DOOR KNOB

N_MM_254500_0_BAM0_01_00

AES

FIGURE 25-45-00-23400-A SHEET 1


Lavatory Single Blade Door - Emergency Opening from the
Outside

25-45-00 PB001

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
LAVATORY
EXAMPLE

SPRING LOADED

A
COVER

KNOB

INDICATOR

DOOR LATCH
DOOR

B
STEP 2
LATCH

STEP 1

B
PUSH

OPEN

DISENGAGE
LATCHES

DISENGAGE
LATCHES
FOLD
STEP 3

LATCH

DISENGAGE
LATCHES

N_MM_254500_0_BBM0_01_00

AES

FIGURE 25-45-00-23500-A SHEET 1


Lavatory Bi-folding Door - Emergency Opening from the
outside

25-45-00 PB001

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

CABINET - SERVICE - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-45-12-000-001-A
Removal of the Door of the Service Cabinet
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-41-00-862-002-A

DESIGNATION
De-energize the Aircraft Electrical Circuits Supplied from the External Power

24-41-00-862-002-A-01

De-energize the Aircraft Electrical Circuits Supplied from the APU

24-41-00-862-002-A-02

De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2)

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

(Ref. Fig. 25-45-12-991-00200-A - Service Cabinet Door)


3.

Job Set-up
Subtask 25-45-12-861-050-A
A.

4.

Aircraft Maintenance Configuration


(1)

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the aircraft electrical circuits are de-energized (Ref. TASK 24-41-00-862-002-A) or (Ref.
TASK 24-41-00-862-002-A-01) or (Ref. TASK 24-41-00-862-002-A-02).

Procedure
Subtask 25-45-12-020-050-B
A.

AES

Removal of the Service Cabinet Door


(Ref. Fig. 25-45-12-991-00200-A - Service Cabinet Door)
(1)

Open the service cabinet door (1) and remove the dispenser (2).

(2)

Remove the screws (3), the washers (4) and the nuts (5) from the upper and lower door stops (6).

(3)

Remove the screws (7), the washers (8), the hinge (9) and the service cabinet door (1).

25-45-12 PB401

Page 1
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE
LAVATORY

A
EXAMPLE

A
C

B
2

D
D

4
5

B
EXAMPLE

9
8

C
SPRING
BALANCE

REF 237362

EXAMPLE
3
9

4
5

6
N_MM_254512_4_ACM0_01_00

AES

FIGURE 25-45-12-991-00200-A SHEET 1


Service Cabinet Door

25-45-12 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-45-12-400-001-A
Installation of the Door of the Service Cabinet
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
SPRING BALANCE 10 DAN (24 LBF)

No specific

B.

Torque wrench: range to between 0.20 and 3.60 M.DAN (2.00 and 26.00
LBF.FT)

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

C.

Referenced Information

REFERENCE
24-41-00-862-002-A

DESIGNATION
De-energize the Aircraft Electrical Circuits Supplied from the External Power

24-41-00-862-002-A-01

De-energize the Aircraft Electrical Circuits Supplied from the APU

24-41-00-862-002-A-02

De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2)

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-45-12-991-00200-A - Service Cabinet Door)


3.

Job Set-up
Subtask 25-45-12-860-050-A
A.

4.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the aircaft electrical circuits are de-energized (Ref. TASK 24-41-00-862-002-A) or (Ref.
TASK 24-41-00-862-002-A-01) or (Ref. TASK 24-41-00-862-002-A-02).

Procedure
Subtask 25-45-12-210-050-A
A.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(3)

Do an inspection of the component interface and/or the adjacent area.

Subtask 25-45-12-420-050-B
B.

AES

Installation of the Service Cabinet Door


(Ref. Fig. 25-45-12-991-00200-A - Service Cabinet Door)

25-45-12 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

5.

(1)

Put the hinge (9) together with the service cabinet door (1) on the lavatory wall and install the screws
(7) and the washers (8).

(2)

Put the upper and lower door stops (6) in position on the cabinet door (1) and install the screws (3),
the washers (4) and the nuts (5).

(3)

Put the dispenser (2) into the service cabinet.

(4)

Put the SPRING BALANCE 10 DAN (24 LBF) in position and close the service cabinet door (1).

(5)

Pull the SPRING BALANCE 10 DAN (24 LBF) to open the cabinet door (1). The strength necessary to
open the door must not be more than to 2.5 M.DAN (18.44 LBF.FT).

(6)

If necessary, adjust the screws (9) until you get the correct strength to open the cabinet door (1).

(7)

Close the cabinet door (1).

Close-up
Subtask 25-45-12-862-050-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-45-12 PB401

Page 2
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

MIRROR - REMOVAL/INSTALLATION
** On A/C ALL
Task 25-45-13-000-001-A
Removal of the Lavatory Mirror
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-45-13-991-00100-A - Lavatory Mirror)


3.

Job Set-up
Subtask 25-45-13-861-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-45-13-020-050-A
A.

AES

Removal of the Lavatory Mirror


(Ref. Fig. 25-45-13-991-00100-A - Lavatory Mirror)
(1)

Remove the screws (5) and if necessary the angle (4) from the lavatory wall.

(2)

Lift the lavatory mirror (1) and remove it from the screws (2).

(3)

Remove the screws (6) and the mirror attachment brackets (7) from the lavatory mirror (1).

25-45-13 PB401

Page 1
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

AB

EXAMPLE

EXAMPLE

AB

C
C

EXAMPLE

D
1

AB

C
D

EXAMPLE
4

C
D

D
2

N_MM_254513_4_AAM0_01_00

AES

FIGURE 25-45-13-991-00100-A SHEET 1


Lavatory Mirror

25-45-13 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-45-13-400-001-A
Installation of the Lavatory Mirror
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-45-13-991-00100-A - Lavatory Mirror)


3.

Job Set-up
Subtask 25-45-13-860-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-45-13-210-050-A
A.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(3)

Do an inspection of the component interface and/or the adjacent area.

Subtask 25-45-13-420-050-A
B.

5.

Installation of the Lavatory Mirror


(Ref. Fig. 25-45-13-991-00100-A - Lavatory Mirror)
(1)

Position the mirror attachment brackets (7) on the Lavatory mirror (1) and install the screws (6).

(2)

Install the lavatory mirror (1) with the attachment brackets (7) on the screws (2) and the foam plates
(3).

(3)

Install the screw (5) and if necessary the angle (4).

Close-up
Subtask 25-45-13-862-050-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-45-13 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

DISPENSER - SOAP - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-45-14-000-001-A
Removal of the Soap Dispenser
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
(Ref. Fig. 25-45-14-991-00100-A - Liquid Soap Dispenser)
3.

DESIGNATION

Procedure
Subtask 25-45-14-020-050-G
A.

AES

Removal of the Soap Dispenser


(Ref. Fig. 25-45-14-991-00100-A - Liquid Soap Dispenser)
(1)

Turn the pump assembly (1) with your fingers counter-clockwise and remove it from the soap outlet (2).

(2)

Open the access door.

(3)

Remove the knurled nut (5) and the soap bottle (6).

(4)

Remove the nut (4), the soap outlet (2) and the seal (3) from the wash basin assembly.

25-45-14 PB401

Page 1
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

EXAMPLE
4

2
10

8
3

DIFFERENT TYPE SOAP CONTAINER AVAILABLE

N_MM_254514_4_AAM0_01_00

AES

FIGURE 25-45-14-991-00100-A SHEET 1


Liquid Soap Dispenser

25-45-14 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-45-14-400-001-A
Installation of the Soap Dispenser
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Consumable Materials
REFERENCE

DESIGNATION
liquid soap
liquid soap PN 83-182 - Supplier CWF Chemie Frankfurt GmbH.

No specific
No specific
B.

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

200

UPPER HALF FUSELAGE


C.

Referenced Information

REFERENCE
24-42-00-862-001-A

DESIGNATION
De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-45-14-991-00200-A - Fill Soap Dispenser)


3.

Procedure
Subtask 25-45-14-613-050-A
CAUTION :

A.

DO NOT USE INDUSTRIAL HAND CLEANERS, NATURAL SOAPS AND CLEANING AGENTS THAT
CONTAIN ABRASIVES, SOLVENTS OR A LARGE PROPORTION OF DISINFECTANT.
THESE MATERIALS CAN CAUSE THE PUMP MECHANISM TO WEAR MORE QUICKLY.

Fill the Soap Dispenser


(Ref. Fig. 25-45-14-991-00200-A - Fill Soap Dispenser)
(1)

Turn the cover (2) counterclockwise to release it from the shank (3) (refer to Step 1).

(2)

Carefully lift and remove the cover (2) together with the spout (1) and the tube (4) from the shank (3)
(refer to Step 2).

(3)

Fill the soap dispenser with liquid soap through the shank (3) (refer to Step 3).
NOTE :

4.

For maximum performance of the liquid soap dispenser use the liquid soap PN 83-182 - Supplier
CWF Chemie Frankfurt GmbH..
If you use an equivalent liquid soap, it must have the viscosity of <30mPa/S.

(4)

Carefully put the cover (2) together with the spout (1) and the tube (4) on the shank (3).

(5)

Turn the cover (2) clockwise until it is locked in position on the shank (3).

Close-up
Subtask 25-45-14-862-050-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-45-14 PB401

Page 1
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

EXAMPLE
1

A
2

STEP 1

STEP 2

STEP 3

N_MM_254514_4_AEM0_01_00

AES

FIGURE 25-45-14-991-00200-A SHEET 1


Fill Soap Dispenser

25-45-14 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
DELETED

AES

25-45-14 PB401

Page
May 01/12
Revision n: 40

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DELETED

AES

25-45-14 PB401

Page
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

FLAP - WASTE CHUTE - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-45-15-000-001-A
Removal of the Waste Chute Flap
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

200

UPPER HALF FUSELAGE


B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-45-15-991-00100-B - Waste Chute Flap (Plastic))


3.

Job Set-up
Subtask 25-45-15-861-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
** On A/C ALL
EMB SB 25-1226 FOR A/C 003-004
Subtask 25-45-15-020-050-B
A.

Removal of the Waste Chute Flap (Plastic)


(Ref. Fig. 25-45-15-991-00100-B - Waste Chute Flap (Plastic))
(1)

Open the access door (2) and remove the waste container (3).

(2)

Remove the screws (6) and the washers (5).

(3)

Remove the waste chute flap (1) from the hinge (4).
NOTE :

AES

The waste chute flap must be removed from under the wash basin.

25-45-15 PB401

Page 1
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EMB SB 25-1226 FOR A/C 003-004
1
EXAMPLE

A
4

B
1

B
B

5
6

N_MM_254515_4_ACM0_01_00

AES

FIGURE 25-45-15-991-00100-B SHEET 1


Waste Chute Flap (Plastic)

25-45-15 PB401

Page 2
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-45-15-400-001-A
Installation of the Waste Chute Flap
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
AR GAGE - FEELER

No specific

B.

DESIGNATION

Torque wrench: range to between 0.20 and 3.60 M.DAN (2.00 and 26.00
LBF.FT)

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-45-15-991-00100-B - Waste Chute Flap (Plastic))


3.

Job Set-up
Subtask 25-45-15-860-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-45-15-210-050-A
A.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(3)

Do an inspection of the component interface and/or the adjacent area.

** On A/C ALL
EMB SB 25-1226 FOR A/C 003-004
Subtask 25-45-15-420-050-B
B.

AES

Installation of the Waste Chute Flap (Plastic)


(Ref. Fig. 25-45-15-991-00100-B - Waste Chute Flap (Plastic))
(1)

Get access from under the wash basin and put the waste chute flap (1) in position on the hinge (4).

(2)

Install the screws (6) and the washers (5). TORQUE the screws to between 0.22 and 0.38 M.DAN
(19.47 and 33.63 LBF.IN).

25-45-15 PB401

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AIRCRAFT MAINTENANCE MANUAL
(3)

5.

Use the GAGE - FEELER and measure the dimension B between the waste chute flap (1) and the wash
basin, this must be 1.0 mm (0.0394 in.). If necessary, adjust as follows:
(a)

Loosen the screws (6) and adjust the waste chute flap (1) until you get dimension B.

(b)

TORQUE tighten the screws (6) to between 0.22 and 0.38 M.DAN (19.47 and 33.63 LBF.IN).

(4)

Install the waste container (3) and close the access door (2).

(5)

Push the waste chute flap (1) and make sure it operates correctly.

Close-up
** On A/C ALL
Subtask 25-45-15-862-050-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-45-15 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

ASH TRAY - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-45-16-000-001-A
Removal of the Ash Tray
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-45-16-991-00100-A - Ash Tray)


3.

Job Set-up
Subtask 25-45-16-861-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-45-16-020-050-A
A.

AES

Removal of the Ash Tray


(Ref. Fig. 25-45-16-991-00100-A - Ash Tray)
(1)

Remove the ash tray (1) from the ash tray shell (2).

(2)

Remove the screws (3) and the ash tray shell (2) from the Lavatory wall.

25-45-16 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

A
EXAMPLE

2
1

N_MM_254516_4_AAM0_01_00

AES

FIGURE 25-45-16-991-00100-A SHEET 1


Ash Tray

25-45-16 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-45-16-400-001-A
Installation of the Ash Tray
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-45-16-991-00100-A - Ash Tray)


3.

Job Set-up
Subtask 25-45-16-860-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-45-16-210-050-A
A.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(3)

Do an inspection of the component interface and/or the adjacent area.

Subtask 25-45-16-420-050-A
B.

5.

Installation of the Ash Tray


(Ref. Fig. 25-45-16-991-00100-A - Ash Tray)
(1)

Put the ash tray shell (2) in position on the lavatory wall.

(2)

Install the screws (3).

(3)

Install the ash tray (1) on the ash tray shell (2).

Close-up
Subtask 25-45-16-862-050-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-45-16 PB401

Page 1
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

WASTE BOX - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-45-17-000-001-A
Removal of the Waste Box
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-45-18-000-002-A

Removal of the Access Door Inside the Lavatory

26-25-41-000-001-A

Removal of the Fire Extinguisher Bottle

(Ref. Fig. 25-45-17-991-00100-A - Waste Box)


3.

Job Set-up
Subtask 25-45-17-861-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-45-17-020-050-A
A.

AES

Removal of the Waste Box


(Ref. Fig. 25-45-17-991-00100-A - Waste Box)
(1)

If necessary, open the access door (2) on the lavatory front wall.

(2)

Open the access door (1) inside the lavatory and if necessary remove it (Ref. TASK 25-45-18-000-002A).

(3)

Remove the waste container (7).

(4)

Remove the fire extinguisher (11) (Ref. TASK 26-25-41-000-001-A).

(5)

Remove the screws (4), the washers (5), the nuts (6) and the waste chute (3).

(6)

Remove the screws (8), the washers (9) and the waste container console (10).

25-45-17 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

A
1
4
2

11

8 9

5
6

8 9

10
9 8

N_MM_254517_4_AAM0_01_00

AES

FIGURE 25-45-17-991-00100-A SHEET 1


Waste Box

25-45-17 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-45-17-400-001-A
Installation of the Waste Box
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-45-18-400-002-A

Installation of the Access Door Inside the Lavatory

26-25-41-400-001-A

Installation of the Fire Extinguisher Bottle

(Ref. Fig. 25-45-17-991-00100-A - Waste Box)


3.

Job Set-up
Subtask 25-45-17-860-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-45-17-210-050-A
A.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(3)

Do an inspection of the component interface and/or the adjacent area.

Subtask 25-45-17-420-050-A
B.

AES

Installation of the Waste Box


(Ref. Fig. 25-45-17-991-00100-A - Waste Box)
(1)

Put the waste container console (10) in position and install the screws (8) and the washers (9).

(2)

Put the waste chute (3) on the waste container console (10) and install the screws (4), the washers (5)
and the nuts (6).

(3)

Install the fire extinguisher (11) (Ref. TASK 26-25-41-400-001-A).

(4)

Install the waste container (7).

(5)

If necessary, close the access door (2) on the lavatory front wall.

(6)

Install the access door (1) inside the lavatory if removed (Ref. TASK 25-45-18-400-002-A).

25-45-17 PB401

Page 1
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
5.

Close-up
Subtask 25-45-17-862-050-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-45-17 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

ACCESS DOOR - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-45-18-000-001-A
Removal of the Access Door on the Lavatory Front Wall
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-45-18-991-00100-A - Access Door on the Lavatory Front Wall)


3.

Job Set-up
Subtask 25-45-18-861-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-45-18-020-050-A
A.

AES

Removal of the Access Door on the Lavatory Front Wall


(Ref. Fig. 25-45-18-991-00100-A - Access Door on the Lavatory Front Wall)
(1)

Release the latch (4) and open the access door (1).

(2)

Remove the screws (2), the access door (1) and the section (3).

25-45-18 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE

A
3
2

N_MM_254518_4_AAM0_01_00

AES

FIGURE 25-45-18-991-00100-A SHEET 1


Access Door on the Lavatory Front Wall

25-45-18 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-45-18-400-001-A
Installation of the Access Door on the Lavatory Front Wall
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-45-18-991-00100-A - Access Door on the Lavatory Front Wall)


3.

Job Set-up
Subtask 25-45-18-860-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-45-18-210-050-A
A.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(3)

Do an inspection of the component interface and/or the adjacent area.

Subtask 25-45-18-420-050-A
B.

Installation of the Access Door on the Lavatory Front Wall


(Ref. Fig. 25-45-18-991-00100-A - Access Door on the Lavatory Front Wall)
(1)

Put the section (3) and the access door (1) in position on the lavatory front wall.

(2)

Install the screws (2).

(3)

Close the access door (1).

Subtask 25-45-18-710-050-A
C.

Operational Test of the Access Door on the Lavatory Front Wall


(Ref. Fig. 25-45-18-991-00100-A - Access Door on the Lavatory Front Wall)
(1)

AES

Open and close the access door (1) and make sure the door locks correctly in the closed position, if
necessary adjust as follows;
(a)

Open the access door (1), loosen the screws (2) and adjust the door until it locks correctly.

(b)

Tighten the screws (2).

25-45-18 PB401

Page 1
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(c)
5.

Close the access door (1).

Close-up
Subtask 25-45-18-862-050-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-45-18 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-45-18-000-002-A
Removal of the Access Door Inside the Lavatory
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-45-18-991-00200-A - Access Door Inside the Lavatory)


3.

Job Set-up
Subtask 25-45-18-861-051-A
A.

Aircraft Maintenance Configuration


(1)

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-45-18-020-051-A
A.

AES

Removal of the Access Door Inside the Lavatory


(Ref. Fig. 25-45-18-991-00200-A - Access Door Inside the Lavatory)
(1)

Release the latch (5) and open the access door (4).

(2)

Remove the screws (8) and the washers (7).

(3)

Remove the access door (4) together with the support (1).

(4)

Remove the support (1).

(5)

Remove the door bolts (2) and the bushes (3) from the access door (4).

25-45-18 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE

A
A
1
2
3

6
4

3
2

N_MM_254518_4_ACM0_01_00

AES

FIGURE 25-45-18-991-00200-A SHEET 1


Access Door Inside the Lavatory

25-45-18 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-45-18-400-002-A
Installation of the Access Door Inside the Lavatory
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-45-18-991-00200-A - Access Door Inside the Lavatory)


3.

Job Set-up
Subtask 25-45-18-860-051-A
A.

Aircraft Maintenance Configuration


(1)

4.

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-45-18-210-051-A
A.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(3)

Do an inspection of the component interface and/or the adjacent area.

Subtask 25-45-18-420-051-A
B.

Installation of the Access door Inside the Lavatory


(Ref. Fig. 25-45-18-991-00200-A - Access Door Inside the Lavatory)
(1)

Install the bushes (3) and the door bolts (2) on the access door (4).

(2)

Put the support (1) on the upper door bolt (2).

(3)

Put the access door (4) in position and install the lower door bolt (2) on the angle (6).

(4)

Position the support (1) and install the screws (8) and the washers (7).

(5)

Close the access door (4).

Subtask 25-45-18-710-051-A
C.

AES

Operational Test of the Access Door Inside the Lavatory


(Ref. Fig. 25-45-18-991-00200-A - Access Door Inside the Lavatory)

25-45-18 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(1)

5.

Open and close the access door (4) and make sure that the door locks correctly, if necessary adjust as
follows;
(a)

Turn the door bolts (2) to adjust the position of the access door (4) until the door locks correctly.

(b)

Close the access door (4).

Close-up
Subtask 25-45-18-862-051-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-45-18 PB401

Page 2
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

DOOR - LAVATORY - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-45-19-000-001-A
Removal of the Lavatory Door
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-45-19-991-00200-A - Lavatory Single-Blade Door)


(Ref. Fig. 25-45-19-991-00100-A - Lavatory Bi-folding Door)
3.

Job Set-up
Subtask 25-45-19-861-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-45-19-020-051-A
A.

Removal of the Lavatory Single Blade Door


(Ref. Fig. 25-45-19-991-00200-A - Lavatory Single-Blade Door)
(1)

Open the lavatory single blade door (1).

(2)

Remove the screw (2) and the washer (6) and disconnect the door stop (3).

(3)

Remove the screws (4) and the lavatory single blade door (1).

Subtask 25-45-19-020-050-A
B.

AES

Removal of the Lavatory Bi-folding Door (Standard Option)


(Ref. Fig. 25-45-19-991-00100-A - Lavatory Bi-folding Door)
(1)

Release the door latches (5) and open the lavatory bi-folding door (1).

(2)

Release the damper (2) from the lavatory wall bracket (3).

(3)

Loosen the screw (4) until you can slide down and disengage the upper pivot pin of the bi-folding door
(1) from the door frame.

(4)

Remove the bi-folding door (1).

(5)

Remove the screws (10) and (11) and the fitting (9).

25-45-19 PB401

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(6)

AES

Remove the screws (13) and the guide (12).

25-45-19 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

A
3

A
1

6
2

1
C

SLOTTED
HOLES

NOTE:
DIMENSION C=3.00mm (0.12in.) MINIMUM
1

RESULT OF CORRECT LAVATORY SHIMMING

N_MM_254519_4_ACM0_01_00

AES

FIGURE 25-45-19-991-00200-A SHEET 1


Lavatory Single-Blade Door

25-45-19 PB401

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** On A/C ALL
3

EXAMPLE

A
2

D
B
A

DOOR IN FULLY
OPEN POSITION

B
1

ENGAGE

DISENGAGE

D
D

C
E

DOOR IN CLOSED
POSITION

LOCK
5 2
UNLOCK

1
UNLOCK
5 2
LOCK

6
13
7
13

12

10
11

8
9

NOTE:
DIMENSION E=3.00mm (0.12in.) MINIMUM
1

RESULT OF CORRECT LAVATORY SHIMMING

A QUARTER TURN TO THE UNLOCK POSITION


N_MM_254519_4_AAM0_01_00

AES

FIGURE 25-45-19-991-00100-A SHEET 1


Lavatory Bi-folding Door

25-45-19 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-45-19-400-001-A
Installation of the Lavatory Door
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Consumable Materials

REFERENCE
Material No: 08-007

B.

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
THREADLOCKER/SEALANT

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-45-19-991-00200-A - Lavatory Single-Blade Door)


(Ref. Fig. 25-45-19-991-00100-A - Lavatory Bi-folding Door)
(Ref. Fig. 25-45-19-991-00500-A - Lavatory Single-Blade Door - Emergency Opening from the Outside)
(Ref. Fig. 25-45-19-991-00300-A - Lavatory Bi-folding Door (Standard Option) - Emergency Opening from the Outside)
3.

Job Set-up
Subtask 25-45-19-860-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-45-19-210-050-A
A.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(3)

Do an inspection of the component interface and/or the adjacent area.

Subtask 25-45-19-420-051-A
B.

AES

Installation of the Lavatory Single Blade Door


(Ref. Fig. 25-45-19-991-00200-A - Lavatory Single-Blade Door)
(1)

Put the lavatory single blade door (1) in position and install the screws (4).

(2)

Put the door stop (3) in position and install the washer (6) and the screw (2).

25-45-19 PB401

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(3)

Measure the dimension C clearance between the lavatory door (1) and the door frame. This must be 3.0
mm (0.12 in.) minimum. If necessary, adjust the door (1) as follows:
(a)

Open the lavatory door (1).

(b)

Loosen the screws (4).

(c)

Adjust the hinge (5) to get dimension C upper and lower clearance between the lavatory door (1)
and the door frame.

(d)

Tighten the screws (4).

(e)

Close the Lavatory door (1).

Subtask 25-45-19-420-050-A
C.

Installation of the Lavatory Bi-folding Door (Standard Option)


(Ref. Fig. 25-45-19-991-00100-A - Lavatory Bi-folding Door)
(1)

Put the guide (12) in position and install the screws (13).

(2)

Put the fitting (9) in position and install the screws (10) and (11).

(3)

Put the lavatory bi-folding door (1) in position and make sure that the lower door pivot pin (8) inserts
correctly into the fitting (9).

(4)

Slide the screw (4) upwards to engage the upper pivot pin of the door (1) to the door frame and tighten
the screw (4).

(5)

Connect the damper (2) to the lavatory wall bracket (3).

(6)

Close the lavatory bi-folding door (1).

(7)

Lock the upper and the lower door latches (5).

(8)

Measure the dimension E clearance between the lavatory door (1) and the door frame. This must be 3.0
mm (0.12 in.) minimum.

(9)

If necessary, adjust the door as follows:


(a)

Loosen the grubscrew (6).

(b)

Adjust the nut (7) to set the dimension E clearance between the lavatory door (1) and the door
frame.

(c)

Tighten the grubscrew (6).

(d)

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-007) to the grubscrew (6).

Subtask 25-45-19-710-050-A
D.

Operational Test of the Emergency Opening (from outside of the lavatory) of the Lavatory Door(s).
NOTE :
(1)

(2)

Do the test of the single bladed door:


(Ref. Fig. 25-45-19-991-00500-A - Lavatory Single-Blade Door - Emergency Opening from the Outside)
(a)

Lift up the spring loaded LAVATORY cover (1).

(b)

Slide the Knob (2) to the side until the indicator (4) shows VACANT.

(c)

Operate the door latch and pull the lavatory door (3) open.

Do the test of the bi-folding door (standard option):


(Ref. Fig. 25-45-19-991-00300-A - Lavatory Bi-folding Door (Standard Option) - Emergency Opening
from the Outside)
(a)

AES

For this test, the lavatory door must be locked from the inside.

Lift up the spring loaded LAVATORY cover (1).

25-45-19 PB401

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AIRCRAFT MAINTENANCE MANUAL

5.

(b)

Slide the knob (2) to the side until the indicator (4) shows VACANT.

(c)

Push the lavatory door (3) open and/or release the door latches (5) and pull the lavatory door (3)
fully open outwards.

(d)

Close the lavatory door (3) and lock the door latches (5).

(e)

Operate the lavatory door (3) and make sure that the door operation is correct.

Close-up
Subtask 25-45-19-862-050-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-45-19 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
LAVATORY
EXAMPLE

A
EXAMPLE
3

A
2

4
3
DOOR LATCH

B
EXAMPLE

NORMAL
OPEN

DOOR
LATCH

CATCH

DOOR KNOB

N_MM_254519_4_ADM0_01_00

AES

FIGURE 25-45-19-991-00500-A SHEET 1


Lavatory Single-Blade Door - Emergency Opening from the
Outside

25-45-19 PB401

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** On A/C ALL
1
EXAMPLE

A
3

STEP 1

STEP 2
PUSH

OPEN

FOLD
STEP 3

N_MM_254519_4_AEM0_01_00

AES

FIGURE 25-45-19-991-00300-A SHEET 1


Lavatory Bi-folding Door (Standard Option) - Emergency
Opening from the Outside

25-45-19 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-45-19-960-001-A
Replacement of a Lavatory Door Damper
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-45-19-991-00400-A - Lavatory Door Damper - Sidewall Mounted)


3.

Job Set-up
Subtask 25-45-19-861-051-A
A.

Aircraft Maintenance Configuration


(1)

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-45-19-960-050-A
A.

Replace the Lavatory Door Damper - Sidewall Mounted


(Ref. Fig. 25-45-19-991-00400-A - Lavatory Door Damper - Sidewall Mounted)
(1)

(2)

Remove the lavatory door damper (6) as follows:


(a)

Open the Lavatory door (1).

(b)

Remove the pin (4), the washer (3), the bolt (2) and disconnect the door damper (6) from the
door backet (5).

(c)

If fitted, remove the pin (7), the washer (8) and the bolt (9).

(d)

Disconnect the door damper (6) from the sidewall bracket (10) and remove the door damper (6).

Install the lavatory door damper (6) as follows:


(a)

Put the door damper (6) in position on the door bracket (5) and install the bolt (2), the washer
(3) and the pin (7).

(b)

Put the door damper (6) in position on the sidewall bracket (10) and install the bolt (9), the
washer (8) and the pin (7) if removed.

(c)

Close the lavatory door (1).

Subtask 25-45-19-710-051-A
B.

Do the Operational Test of the Lavatory Door and Lavatory Door Damper
(1)

AES

Open and close the lavatory door and make sure that:
. the door damper operates smoothly and correctly,

25-45-19 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
.
5.

the lavatory door when closed is aligned with the lavatory contour.

Close-up
Subtask 25-45-19-862-051-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-45-19 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

A
10

9
2

WALL
SIDE

DOOR
SIDE
5
8
7

3
4

N_MM_254519_4_AGM0_01_00

AES

FIGURE 25-45-19-991-00400-A SHEET 1


Lavatory Door Damper - Sidewall Mounted

25-45-19 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

LOCK - DOOR - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-45-21-000-001-A
Removal of the Door Lock
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-45-21-991-00100-A - Door Lock - Bi-folding Door (Standard Option))


(Ref. Fig. 25-45-21-991-00200-A - Door Lock - Single Blade Door)
3.

Job Set-up
Subtask 25-45-21-861-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-45-21-020-050-A
A.

AES

Removal of the Door Lock


(Ref. Fig. 25-45-21-991-00100-A - Door Lock - Bi-folding Door (Standard Option))
(Ref. Fig. 25-45-21-991-00200-A - Door Lock - Single Blade Door)
(1)

Open the lavatory door (9).

(2)

Remove the screws (3) and the section (5).

(3)

Remove the screws (4) and the knob (2).

(4)

Lift the spring loaded cover (8) and remove the knurled pin (7) and the screws (6).

(5)

Remove the door lock (1) and the spring loaded cover (8) from the lavatory door (9).

(6)

Close the lavatory door (9).

25-45-21 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE
2

A
EXAMPLE
3

LATCH LEVER

A
LATCH

LATCH
1
4

DOOR PANEL
N_MM_254521_4_AAM0_01_00

AES

FIGURE 25-45-21-991-00100-A SHEET 1


Door Lock - Bi-folding Door (Standard Option)

25-45-21 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE

EXAMPLE

LATCH LEVER

LATCH
3

1
4

8
4

DOOR PANEL

N_MM_254521_4_ABM0_01_00

AES

FIGURE 25-45-21-991-00200-A SHEET 1


Door Lock - Single Blade Door

25-45-21 PB401

Page 3
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-45-21-400-001-A
Installation of the Door Lock
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-45-21-991-00100-A - Door Lock - Bi-folding Door (Standard Option))


(Ref. Fig. 25-45-21-991-00200-A - Door Lock - Single Blade Door)
3.

Job Set-up
Subtask 25-45-21-860-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-45-21-210-050-A
A.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(3)

Do an inspection of the component interface and/or the adjacent area.

Subtask 25-45-21-420-050-A
B.

AES

Installation of the Door Lock


(Ref. Fig. 25-45-21-991-00100-A - Door Lock - Bi-folding Door (Standard Option))
(Ref. Fig. 25-45-21-991-00200-A - Door Lock - Single Blade Door)
(1)

Open the lavatory door (9).

(2)

Put the spring loaded cover (8) and the door lock (1) in position in the lavatory door (9).

(3)

Lift the spring loaded cover (8) and install the screws (6) and the knurled pin (7).

(4)

Install the screws (4) and the knob (2).

(5)

Put the section (5) in position and install the screws (3).

(6)

Operate the door lock (1) and make sure it operates correctly.

(7)

Close the lavatory door (9).

25-45-21 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
5.

Close-up
Subtask 25-45-21-862-050-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-45-21 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-45-21-000-002-A
Removal of the Door Latch
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-45-21-991-00300-A - Door Latch - Knob Type)


(Ref. Fig. 25-45-21-991-00400-A - Door Latch - Lever Type)
3.

Job Set-up
Subtask 25-45-21-861-051-A
A.

Aircraft Maintenance Configuration


(1)

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-45-21-020-051-A
A.

Removal of the Door Latch with Knob


(Ref. Fig. 25-45-21-991-00300-A - Door Latch - Knob Type)
(1)

Remove the retaining ring (1) and the plate (2).

(2)

Remove the screw (3) and the washer (4).

(3)

Remove the knob (5), the spindle assy (10), the trim nut (9) and the decorative plate (8).

(4)

Remove the screws (6) and the decorative plate (7).

(5)

Remove the screws (13) and the section (14).

(6)

Remove the screws (11) and the door latch (12).

Subtask 25-45-21-020-052-A
B.

AES

Removal of the Door Latch with Handle


(Ref. Fig. 25-45-21-991-00400-A - Door Latch - Lever Type)
(1)

Remove the plugs (1) and the screws (2).

(2)

Remove the handles (3) and (4) and the spacers (9).

(3)

Remove the screws (6) and the plates (5).

(4)

Remove the spacer (7) and the shaft (8).

(5)

Remove the screws (13) and the section (10).

(6)

Remove the screws (11) and the door latch (12).

25-45-21 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE

10

EXAMPLE

13

14

12
11

4
3

5
6

DOOR PANEL

2
1

N_MM_254521_4_BAM0_01_00

AES

FIGURE 25-45-21-991-00300-A SHEET 1


Door Latch - Knob Type

25-45-21 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE

A
EXAMPLE

3
2

9
13

10
7

11

12
9
2

DOOR PANEL

N_MM_254521_4_BBM0_01_00

AES

FIGURE 25-45-21-991-00400-A SHEET 1


Door Latch - Lever Type

25-45-21 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-45-21-400-002-A
Installation of the Door Latch
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-45-21-991-00300-A - Door Latch - Knob Type)


(Ref. Fig. 25-45-21-991-00400-A - Door Latch - Lever Type)
3.

Job Set-up
Subtask 25-45-21-860-051-A
A.

Aircraft Maintenance Configuration


(1)

4.

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-45-21-210-051-A
A.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(3)

Do an inspection of the component interface and/or the adjacent area.

Subtask 25-45-21-420-051-A
B.

AES

Installation of the Door Latch with Knob


(Ref. Fig. 25-45-21-991-00300-A - Door Latch - Knob Type)
(1)

Put the door latch (12) in position and install the screws (11).

(2)

Put the decorative plate (7) in position and install the screws (6).

(3)

Put the spindle assy (10), the trim nut (9), the decorative plate (8) and the knob (5) in position and
install washer (4) and the Screw (3).

(4)

Close and open the lavatory door and make sure that the door latch (12) operates correctly.

(5)

Put the plate (2) in position and install the retaining ring (1).

(6)

Put the section (14) in position and install the screws (13).

(7)

Make sure that the work area is clean and clear of tool(s) and other items.

(8)

Close the lavatory door.

25-45-21 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
Subtask 25-45-21-420-052-A
C.

Installation of the Door Latch with Lever


(Ref. Fig. 25-45-21-991-00400-A - Door Latch - Lever Type)
(1)

Put the door latch (12) in position and install the screws (11).

(2)

Install the spacer (7) and the shaft (8).

(3)

Put the plates (5) in position and install the screws (6).

(4)

Install the spacers (9), the handles (3) and (4) and the screws (2).

(5)

Close and open the lavatory door and make sure that the door latch (12) operates correctly.

(6)

Close and open the lavatory door and make sure that the door latch (12) operates correctly.

(7)

Install the plugs (1).

(8)

Put the section (10) in position and install the screws (13).

(9)

Make sure that the work area is clean and clear of tool(s) and other items.

(10) Close the lavatory door.


5.

Close-up
Subtask 25-45-21-862-051-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-45-21 PB401

Page 2
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

SHROUD - TOILET - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-45-22-000-001-A
Removal of the Toilet Shroud and the Seat
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

DESIGNATION

Consumable Materials

REFERENCE
Material No: 14-006B
Material No: 14-006C
Material No: 19-003
C.

QTY
1
GLOVES - RUBBER

DESIGNATION
DISINFECTANTS
DISINFECTANT LIQUID GENERAL PURPOSE
DISINFECTANTS
DISINFECTANT LIQUID GNAL PURPOSE
LINT-FREE COTTON CLOTH

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

D.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-45-22-991-00100-B - Toilet Shroud and Seat)


3.

Job Set-up
Subtask 25-45-22-861-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN YOU DO THIS
TASK.
Subtask 25-45-22-020-050-B
A.

Removal of the Toilet Shroud for the Vacuum Toilet


(Ref. Fig. 25-45-22-991-00100-B - Toilet Shroud and Seat)
(1)

AES

Put on GLOVES - RUBBER.

25-45-22 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(2)

Clean the toilet seat and the shroud with DISINFECTANTS (Material No: 14-006B) or
DISINFECTANTS (Material No: 14-006C) and a lint-free cotton cloth LINT-FREE COTTON CLOTH
(Material No: 19-003) .

(3)

Remove the screws (2) and the toilet shroud (1).

Subtask 25-45-22-020-052-B
B.

AES

Removal of the Toilet Seat and the Seat Cover


(Ref. Fig. 25-45-22-991-00100-B - Toilet Shroud and Seat)
(1)

Remove the nuts (6) and the washers (5) and remove the seat (4) and the seat cover (3) from the
shroud (1).

(2)

If nesessary remove the pivot fittings (7) and disengage the seat cover (3) from the seat (4).

25-45-22 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

EXAMPLE

A
B
EXAMPLE

3
4

5
6

N_MM_254522_4_AAM0_01_00

AES

FIGURE 25-45-22-991-00100-B SHEET 1


Toilet Shroud and Seat

25-45-22 PB401

Page 3
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-45-22-400-001-A
Installation of the Toilet Shroud and the Seat
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Consumable Materials

REFERENCE
Material No: 14-006B

DESIGNATION
DISINFECTANTS
DISINFECTANT LIQUID GENERAL PURPOSE
DISINFECTANTS
DISINFECTANT LIQUID GNAL PURPOSE
LINT-FREE COTTON CLOTH

Material No: 14-006C


Material No: 19-003
B.

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

200

UPPER HALF FUSELAGE


C.

Referenced Information

REFERENCE
11-00-00-400-007-A

DESIGNATION
Installation of the ESSO (Scotchcal Labels)

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

11-32-25-00
INTERIOR PLACARDS - DESCRIPTION AND OPERATION
(Ref. Fig. 25-45-22-991-00100-B - Toilet Shroud and Seat)
3.

Job Set-up
Subtask 25-45-22-860-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-45-22-210-050-A
A.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.


WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
YOU DO THIS TASK.
CAUTION :

AES

USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM THE
MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE SURFACE
PROTECTION OF THE COMPONENTS AND THE RELATED AREA.

25-45-22 PB401

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Revision n: 40

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(a)
(2)

Clean the areas with DISINFECTANTS (Material No: 14-006B) or DISINFECTANTS (Material
No: 14-006C) and a lint-free cotton cloth LINT-FREE COTTON CLOTH (Material No: 19-003) .

Make sure that the parts retained from the removed component are clean and in the correct condition.
NOTE :

(3)

Replace cadmium treated screws NAS1102-08-12 with corrosion resistant steel screws
MS24693C52.

Do an inspection of the component interface and/or the adjacent area.

Subtask 25-45-22-420-052-B
B.

Installation of the Toilet Seat and the Seat Cover


(Ref. Fig. 25-45-22-991-00100-B - Toilet Shroud and Seat)
(1)

Engage the seat cover (3) and the seat (4) and install the pivot fittings (7).

(2)

Put the seat (4) and the seat cover (3) in position on the shroud (1) and install the washers (5) and
nuts (6).

Subtask 25-45-22-420-050-B
C.

Installation of the Toilet Shroud for the Vacuum Toilet


(Ref. Fig. 25-45-22-991-00100-B - Toilet Shroud and Seat)
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Put the toilet shroud (1) in position and install the screws (2).
NOTE :

(3)

Make sure that all of the placards of the retained/new components are in the correct position and in a
good condition.
(a)

5.

Make sure you install corrosion resistant steel screws MS24693C52.

If necessary install new placards (Ref. TASK 11-00-00-400-007-A) and (Ref. 11-32-25-00).

Close-up
Subtask 25-45-22-862-050-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-45-22 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

HAND GRIP - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-45-23-000-001-A
Removal of the Hand Grip
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-45-23-991-00100-A - Hand Grip)


3.

Job Set-up
Subtask 25-45-23-861-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-45-23-020-050-A
A.

AES

Removal of the Hand Grip


(Ref. Fig. 25-45-23-991-00100-A - Hand Grip)
(1)

Support the hand grip (1) and remove the pins (2).

(2)

Remove the hand grip (1).

25-45-23 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

C
C
C
C
A

B
1

B
1

C
C
SECTION

CC
C
C

N_MM_254523_4_AAM0_01_00

AES

FIGURE 25-45-23-991-00100-A SHEET 1


Hand Grip

25-45-23 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-45-23-400-001-A
Installation of the Hand Grip
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-45-23-991-00100-A - Hand Grip)


3.

Job Set-up
Subtask 25-45-23-860-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-45-23-210-050-A
A.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(3)

Do an inspection of the component interface and/or the adjacent area.

Subtask 25-45-23-420-050-A
B.

5.

Installation of the Hand Grip


(Ref. Fig. 25-45-23-991-00100-A - Hand Grip)
(1)

Put the hand grip (1) on the special screws (3).

(2)

Install the pins (2). If the pin holes are not aligned, do the following;
(a)

Remove the grip handle (1).

(b)

Adjust the special screws (3).

(c)

Do para B. (2) again.

Close-up
Subtask 25-45-23-862-050-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-45-23 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

DISPENSER - SEAT COVER - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-45-24-000-001-A
Removal of the Seat Cover Dispenser
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-45-24-991-00100-A - Seat Cover Dispenser)


3.

Job Set-up
Subtask 25-45-24-861-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-45-24-020-050-A
A.

AES

Removal of the Seat Cover Dispenser


(Ref. Fig. 25-45-24-991-00100-A - Seat Cover Dispenser)
(1)

Push the seat cover dispenser (1) up and remove the dispenser from the holder (2).

(2)

Remove the screws (3) and the holder (2) from the lavatory wall.

25-45-24 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE OF
LAVATORY

3
1

N_MM_254524_4_AAM0_01_00

AES

FIGURE 25-45-24-991-00100-A SHEET 1


Seat Cover Dispenser

25-45-24 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-45-24-400-001-A
Installation of the Seat Cover Dispenser
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-45-24-991-00100-A - Seat Cover Dispenser)


3.

Job Set-up
Subtask 25-45-24-860-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-45-24-210-050-A
A.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(3)

Do an inspection of the component interface and/or the adjacent area.

Subtask 25-45-24-420-050-A
B.

5.

Installation of the Seat Cover Dispenser


(Ref. Fig. 25-45-24-991-00100-A - Seat Cover Dispenser)
(1)

Put the holder (2) in position on the lavatory wall and install the screws (3).

(2)

Push the seat cover dispenser (1) into the holder (2).

Close-up
Subtask 25-45-24-862-050-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-45-24 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

TABLE - BABY NURSING - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-45-25-000-001-A
Removal of the Baby Nursing Table
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-45-25-991-00100-A - Baby Nursing Table (Lavatory A))


(Ref. Fig. 25-45-25-991-00100-B - Baby Nursing Table (Lavatory A))
(Ref. Fig. 25-45-25-991-00200-A - Baby Nursing Table)
3.

Job Set-up
Subtask 25-45-25-861-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
** On A/C 003-004
Subtask 25-45-25-020-050-A
A.

Removal of the Baby Nursing Table (For Lavatory A only)


(Ref. Fig. 25-45-25-991-00100-A - Baby Nursing Table (Lavatory A))
(1)

Release the latch (6) and open the baby nursing table (1).

(2)

Remove the screws (3) and the washers (2).

(3)

Carefully remove the baby nursing table (1).

(4)

Remove the screw (7), the latch (6), the spacers (5) and the tube (4).

** On A/C 005-099
Subtask 25-45-25-020-050-B
A.

AES

Removal of the Baby Nursing Table (For Lavatory A only)


(Ref. Fig. 25-45-25-991-00100-B - Baby Nursing Table (Lavatory A))
(1)

Release the latch (2) and open the baby nursing table (4).

(2)

Remove the screws (8).

25-45-25 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(3)

Carefully remove the baby nursing table (4).

(4)

Remove the screws (5), the washers (6) and the support (7).

(5)

Remove the screws (3), the latch (2) and the tape (1).

** On A/C ALL
Subtask 25-45-25-020-051-A
B.

AES

Removal of the Baby Nursing Table


(Ref. Fig. 25-45-25-991-00200-A - Baby Nursing Table)
(1)

Release the latch (1) and open the baby nursing table (4).

(2)

Remove the screws (3).

(3)

Carefully remove the baby nursing table (4).

(4)

Remove the screws (6), the washers (7) and the support (8)

(5)

Remove the screws (2) and the latch (1).

25-45-25 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004

A
1

2
3

4
5

6
7
NOTE:
1

FOR LAVATORY A ONLY


N_MM_254525_4_ACM0_01_00

AES

FIGURE 25-45-25-991-00100-A SHEET 1


Baby Nursing Table (Lavatory A)

25-45-25 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

1
2
3

8
4

5
6
7
NOTE:
1

FOR LAVATORY A ONLY


N_MM_254525_4_ABM0_01_00

AES

FIGURE 25-45-25-991-00100-B SHEET 1


Baby Nursing Table (Lavatory A)

25-45-25 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

6
7
8

N_MM_254525_4_AAM0_01_00

AES

FIGURE 25-45-25-991-00200-A SHEET 1


Baby Nursing Table

25-45-25 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-45-25-400-001-A
Installation of the Baby Nursing Table
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-45-25-991-00100-A - Baby Nursing Table (Lavatory A))


(Ref. Fig. 25-45-25-991-00100-B - Baby Nursing Table (Lavatory A))
(Ref. Fig. 25-45-25-991-00200-A - Baby Nursing Table)
3.

Job Set-up
Subtask 25-45-25-860-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-45-25-210-050-A
A.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(3)

Do an inspection of the component interface and/or the adjacent area.

** On A/C 003-004
Subtask 25-45-25-420-050-A
B.

Installation of the Baby Nursing Table (For Lavatory A only)


(Ref. Fig. 25-45-25-991-00100-A - Baby Nursing Table (Lavatory A))
(1)

Put the tube (4) with the spacers (5) in position and install the latch (6) with the screw (7).

(2)

Put the baby nursing table (1) in position and install the screws (3) and the washers (2) to secure the
hinge to the lavatory L/H side wall.

** On A/C 005-099
Subtask 25-45-25-420-050-B
B.

AES

Installation of the Baby Nursing Table (For Lavatory A only)


(Ref. Fig. 25-45-25-991-00100-B - Baby Nursing Table (Lavatory A))

25-45-25 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(1)

Put the tape (1) in position and install the latch (2) with the screws (3).

(2)

Put the support (7) in position and install the screws (5) with the washers (6).

(3)

Put the baby nursing table (4) in position and install the screws (8) to secure the hinge to the lavatory
rear wall.

** On A/C ALL
Subtask 25-45-25-420-051-A
C.

Installation of the Baby Nursing Table


(Ref. Fig. 25-45-25-991-00200-A - Baby Nursing Table)
(1)

Put the latch (1) in position and install the screws (2).

(2)

Put the support (8) in position and install the screws (6) with the washers (7).

(3)

Put the baby nursing table (4) in position and install the screws (3) to secure the hinge to the lavatory
rear wall.

** On A/C 003-004
Subtask 25-45-25-710-050-A
D.

Operational Test of the Baby Nursing Table (For Lavatory A only)


(1)

Baby nursing table installed on the lavatory L/H side wall.


(Ref. Fig. 25-45-25-991-00100-A - Baby Nursing Table (Lavatory A))
(a)

Open and close the baby nursing table (1) and make sure that the table locks correctly in the
closed position, if necessary adjust as follows;

(b)

Loosen the screws (7).

(c)

Adjust the lacht (6) until the baby nursing table (1) locks correctly.

(d)

Tigten the screws (7).

** On A/C 005-099
Subtask 25-45-25-710-050-B
D.

Operational Test of the Baby Nursing Table (For Lavatory A only)


(1)

Baby nursing table installed on the lavatory rear wall


(Ref. Fig. 25-45-25-991-00100-B - Baby Nursing Table (Lavatory A))
(a)

Open and close the baby nursing table (4) and make sure that the table locks correctly in the
closed position, if necessary adjust as follows;

(b)

Loosen the screws (3).

(c)

Adjust the latch (2) until the baby nursing table (4) locks correctly.

(d)

Tigten the screws (3).

** On A/C ALL
Subtask 25-45-25-710-051-A
E.

Operational Test of the Baby Nursing Table


(1)

AES

Baby nursing table installed on the lavatory rear wall


(Ref. Fig. 25-45-25-991-00200-A - Baby Nursing Table)
(a)

Open and close the baby nursing table (4) and make sure that the table with the hook (5) locks
correctly in the closed position, if necessary adjust as follows;

(b)

Loosen the screws (2).

25-45-25 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

5.

(c)

Adjust the latch (1) until the baby nursing table (4) locks correctly.

(d)

Tigten the screws (2).

Close-up
Subtask 25-45-25-862-050-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-45-25 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

LINING - REMOVAL/INSTALLATION
** On A/C ALL
Task 25-45-26-000-001-A
Removal of the Lining
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-45-38-000-001-A
Removal of the Wash Basin
(Ref. Fig. 25-45-26-991-00100-B - Wash Basin Lining)
3.

Job Set-up
Subtask 25-45-26-861-050-A
A.

Aircraft Maintenance Configuration


(1)

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-45-26-010-050-A
B.

Get Access
(1)

4.

Remove the wash basin (Ref. TASK 25-45-38-000-001-A) or the stainless steel wash basin assembly
(Ref. AMM 38-32-43-000-002) .

Procedure
Subtask 25-45-26-020-050-B
A.

AES

Remove the Lining


(Ref. Fig. 25-45-26-991-00100-B - Wash Basin Lining)
(1)

Remove the rollers (6), the screws (5) and the roller bracket (4).

(2)

Remove the screws (2), the washers (3) and the lining (1).

25-45-26 PB401

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Revision n: 40

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** On A/C ALL

3
2

A
EXAMPLE

N_MM_254526_4_AAN0_01_00

AES

FIGURE 25-45-26-991-00100-B SHEET 1


Wash Basin Lining

25-45-26 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-45-26-400-001-A
Installation of the Lining
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-45-38-000-001-A
Removal of the Wash Basin
25-45-38-400-001-A
Installation of the Wash Basin
(Ref. Fig. 25-45-26-991-00100-B - Wash Basin Lining)
3.

Job Set-up
Subtask 25-45-26-860-050-A
A.

4.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the wash basin (Ref. TASK 25-45-38-000-001-A) or the stainless steel wash basin
assembly (Ref. AMM 38-32-43-000-002) is removed.

Procedure
Subtask 25-45-26-210-050-A
A.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(3)

Do an inspection of the component interface and/or the adjacent area.

Subtask 25-45-26-420-050-B
B.

AES

Installation of the Lining


(Ref. Fig. 25-45-26-991-00100-B - Wash Basin Lining)
(1)

Do an inspection of the component interface and/or the adjacent area.

(2)

Put the lining (1) in position and install the washers (3) and the screws (2).

(3)

Put the roller bracket (4) in position and install the screws (5).

(4)

Install the rollers (6) on the roller bracket (4).

25-45-26 PB401

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5.

Close-up
Subtask 25-45-26-410-050-A
A.

Close Access
(1)

Install the wash basin (Ref. TASK 25-45-38-400-001-A) or the stainless steel wash basin assembly (Ref.
AMM 38-32-43-400-002) .

Subtask 25-45-26-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-45-26 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

MICROSWITCH - DOOR - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-45-33-000-001-A
Removal of the Door Microswitch
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific

QTY
DESIGNATION
AR CAP - BLANKING
AR ELEC CONTACTS INSERTION EXTRACTION TOOL M15.570-22

No specific

AR

B.

SAFETY CLIP - CIRCUIT BREAKER

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-45-33-991-00100-A - Door Microswitch)


3.

Job Set-up
Subtask 25-45-33-861-050-A
A.

Aircraft Maintenance Configuration


(1)

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-45-33-865-050-A
B.

Open, safety and tag this(these) circuit breaker(s):

PANEL
2000VU
2000VU
2001VU
4.

DESIGNATION
LAV FWD-OCCUPIED
LAV LIGHT
LAVATORY AFT-OCCUPIED

FIN
1WJ
1LQ
11WJ

LOCATION
F01
J01
B04

Procedure
Subtask 25-45-33-020-050-A
A.

AES

Removal of the Door Microswitch


(Ref. Fig. 25-45-33-991-00100-A - Door Microswitch)
(1)

Open the lavatory door (1) to gain access to the door microswitch (4).

(2)

Remove the screws (2).

25-45-33 PB401

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(3)

Disconnect the Electrical Connector


(a)

Carefully release the door microswitch (4) from the door frame.

(b)

Disconnect the electrical connector (3).


NOTE :

AES

Use the Insertion/Extraction tool ELEC CONTACTS INSERTION EXTRACTION TOOL


M15.570-22 to disconnect the electrical connector (3) type B.

(4)

Remove the door microswitch (4).

(5)

Put blanking caps on the disconnected electrical connector(s).

25-45-33 PB401

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** On A/C ALL
EXAMPLE

A
BC

2
1

C
3

CONNECTOR TYPE "A"

CONNECTOR TYPE "B"

N_MM_254533_4_AAM0_01_00

AES

FIGURE 25-45-33-991-00100-A SHEET 1


Door Microswitch

25-45-33 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-45-33-400-001-A
Installation of the Door Microswitch
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
AR ELEC CONTACTS INSERTION EXTRACTION TOOL M15.570-22

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

33-24-00-710-001-A

Operational Test of the Lavatory Lighting LQ

33-26-00-710-001-A

Operational Test of the Lavatory Lighted Signs WJ

(Ref. Fig. 25-45-33-991-00100-A - Door Microswitch)


3.

Job Set-up
Subtask 25-45-33-860-050-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-45-33-865-051-A
B.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

PANEL
2000VU
2000VU
2001VU
4.

DESIGNATION
LAV FWD-OCCUPIED
LAV LIGHT
LAVATORY AFT-OCCUPIED

FIN
1WJ
1LQ
11WJ

LOCATION
F01
J01
B04

Procedure
Subtask 25-45-33-210-050-A
A.

AES

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(3)

Do an inspection of the component interface and/or the adjacent area.

25-45-33 PB401

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Subtask 25-45-33-420-050-A
B.

Installation of the Door Microswitch


(Ref. Fig. 25-45-33-991-00100-A - Door Microswitch)
(1)

Remove the blanking caps from the electrical connector(s).

(2)

Make sure that the electrical connectors are clean and in the correct condition.

(3)

Connect the Electrical Connector


(a)

Connect the electrical connector (3).


NOTE :

(b)

Use the Insertion/Extraction tool ELEC CONTACTS INSERTION EXTRACTION TOOL


M15.570-22 to connect the electical connector (3) type B.

Carefully position the door microswitch (4) on the door frame.

(4)

Install the screws (2).

(5)

Make sure that the work area is clean and clear of tool(s) and other items.

(6)

Close the lavatory door (1).

Subtask 25-45-33-865-052-A
C.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

PANEL
2000VU
2000VU
2001VU

DESIGNATION
LAV FWD-OCCUPIED
LAV LIGHT
LAVATORY AFT-OCCUPIED

FIN
1WJ
1LQ
11WJ

LOCATION
F01
J01
B04

Subtask 25-45-33-710-050-A
D.

5.

Operational of the Door Microswitch


(1)

Do an operational test of the lavatory lighting (Ref. TASK 33-24-00-710-001-A).

(2)

Do an operational test of the lavatory lighted signs (Ref. TASK 33-26-00-710-001-A).

Close-up
Subtask 25-45-33-862-050-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-45-33 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

WASH BASIN - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-45-38-000-001-A
Removal of the Wash Basin
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific
B.

QTY
AR PLUG - BLANKING
AR SCRAPER - NON METALLIC

DESIGNATION

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-45-13-000-001-A

Removal of the Lavatory Mirror

25-45-14-000-001-A
25-45-25-000-001-A

Removal of the Soap Dispenser


Removal of the Baby Nursing Table

38-12-41-000-001-A
Removal of the Water Faucet
(Ref. Fig. 25-45-38-991-00100-A - Wash Basin)
(Ref. Fig. 25-45-38-991-00300-A - Toilet Roll Holder)
3.

Job Set-up
Subtask 25-45-38-861-050-A
A.

Aircraft Maintenance Configuration


(1)

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-45-38-010-050-A
B.

AES

Get Access
(1)

Remove the lavatory mirror (Ref. TASK 25-45-13-000-001-A).

(2)

Remove the water faucet (Ref. TASK 38-12-41-000-001-A).

(3)

If fitted, remove the baby nursing table (Ref. TASK 25-45-25-000-001-A).

(4)

Remove the soap dispenser (Ref. TASK 25-45-14-000-001-A).

25-45-38 PB401

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4.

Procedure
Subtask 25-45-38-020-050-A
A.

Removal of the Wash Basin


(Ref. Fig. 25-45-38-991-00100-A - Wash Basin)
(Ref. Fig. 25-45-38-991-00300-A - Toilet Roll Holder)
(1)

Open the access door (1) and push the clips (3) to release the toilet roll holder (4) from the lining (2).
(Ref. Fig. 25-45-38-991-00300-A - Toilet Roll Holder)

(2)

Remove the waste box from under the waste chute (6).

(3)

Remove the spring clips (9), the spacers (7), the pin (8) and disconnect the damper (4).

(4)

Remove the screws (5) and the waste chute (6).

(5)

Remove the clamp (13), the clamp (10) and disconnect the hoses (12) and (11).

(6)

Put blanking plugs on the disconnected line ends.

(7)

Remove the screws (3).

(8)

Remove the screw (14).

(9)

Remove the screws (15).

(10) Remove the screws (16).


(11) Use the SCRAPER - NON METALLIC to remove the sealant from the wash basin (2).
(12) Remove the wash basin (2).

AES

25-45-38 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE
SEALANT
2

4
9
9

7
7

3
2

D
F
D

E
6

16

C
13

10

D
12

2
2

11
15

14

N_MM_254538_4_AAM0_01_00

AES

FIGURE 25-45-38-991-00100-A SHEET 1


Wash Basin

25-45-38 PB401

Page 3
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE

A
1

A
2
3

TOP

NOTE:
1

PUSH TO RELEASE
N_MM_254538_4_ACM0_01_00

AES

FIGURE 25-45-38-991-00300-A SHEET 1


Toilet Roll Holder

25-45-38 PB401

Page 4
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-45-38-400-001-A
Installation of the Wash Basin
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Consumable Materials

REFERENCE
Material No: 08-004
B.

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
ADHESIVE SEALANT

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

C.

Referenced Information

REFERENCE
20-21-11-911-001-A

DESIGNATION
Tightening Torques for Standard Threaded Fasteners

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-45-13-000-001-A

Removal of the Lavatory Mirror

25-45-13-400-001-A

Installation of the Lavatory Mirror

25-45-14-000-001-A
25-45-14-400-001-A

Removal of the Soap Dispenser


Installation of the Soap Dispenser

25-45-25-000-001-A

Removal of the Baby Nursing Table

25-45-25-400-001-A

Installation of the Baby Nursing Table

38-12-41-000-001-A
Removal of the Water Faucet
38-12-41-400-001-A
Installation of the Water Faucet
(Ref. Fig. 25-45-38-991-00200-A - Drain Valve Control Assembly)
(Ref. Fig. 25-45-38-991-00100-A - Wash Basin)
(Ref. Fig. 25-45-38-991-00300-A - Toilet Roll Holder)
3.

Job Set-up
Subtask 25-45-38-860-050-A
A.

AES

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A)

(2)

Make sure that the:


. lavatory mirror is removed (Ref. TASK 25-45-13-000-001-A),
. water faucet is removed (Ref. TASK 38-12-41-000-001-A),
. baby nursing table is removed as necessary (Ref. TASK 25-45-25-000-001-A),
. soap dispenser is removed (Ref. TASK 25-45-14-000-001-A).

25-45-38 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
Subtask 25-45-38-210-050-A
A.

Preparation for Installation


(1)

Clean the component interface and/or the adjacent area.

(2)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(3)

Do an inspection of the component interface and/or the adjacent area.

Subtask 25-45-38-560-050-A
B.

Preparation of a Replacement Component


(Ref. Fig. 25-45-38-991-00200-A - Drain Valve Control Assembly)
(1)

(2)

Remove the drain-valve control assembly (2) as follows:


(a)

Open the access door (1).

(b)

Loosen the locknut (5) and the screw (6).

(c)

Loosen the locknut (3) and remove the stud (4).

(d)

Remove the nut (9) and the washer (10) from the valve body (8).

(e)

Remove the drain-valve control assembly (2) from the wash basin.

(f)

Remove the seal (11).

Install the drain-valve control assembly (2) as follows:


NOTE :

Unless specified, TORQUE all nuts, bolts and screws (Ref. TASK 20-21-11-911-001-A).

(a)

Install the seal (11) on the valve body (8).

(b)

Put the drain-valve control assembly (2) in position on the wash basin and install the washer (10)
and the nut (9).
NOTE :

Make sure that the drain-valve (2) connects with the control arm (7).

(c)

Install the stud (4) and tighten the locknut (3).

(d)

Tighten the screw (6) and the locknut (5).

(e)

Operate the drain-valve control assembly (2) and make sure it functions correctly.

Subtask 25-45-38-420-050-A
C.

Installation of the Wash Basin


(Ref. Fig. 25-45-38-991-00100-A - Wash Basin)
(Ref. Fig. 25-45-38-991-00300-A - Toilet Roll Holder)
NOTE :

AES

Unless specified, TORQUE all nuts, bolts and screws (Ref. TASK 20-21-11-911-001-A).

(1)

Put the wash basin (2) in position and install the screws (16).

(2)

Install the screws (15).

(3)

Install the screw (14).

(4)

Put the waste chute (6) in position and install the screws (5).

(5)

Put the damper (4) in position on the waste chute (6) and install the pin (8), the spacers (7) and the
spring clips (9).

(6)

Remove the blanking plugs from the disconnected line ends.

(7)

Make sure that the hoses (11) and (12) are clean and clear of blockage.

25-45-38 PB401

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(8)

Connect the hoses (11) and (12) to the wash basin (2) and install the clamps (10) and (13).

(9)

Install the screws (3).

(10) Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-004) in the distance between the
lavatory wall and the wash basin (2).
(11) Put the toilet roll holder (4) in position on the lining (2) and push the holder (4) until the clips (3) lock
in the lining (2).
(Ref. Fig. 25-45-38-991-00300-A - Toilet Roll Holder)
(12) Close the access door (1).
(13) Make sure that the work area is clean and clear of tool(s) and other items.
5.

Close-up
Subtask 25-45-38-410-050-A
A.

Close Access
(1)

Install the soap dispenser (Ref. TASK 25-45-14-400-001-A).

(2)

Install the baby nursing table if removed (Ref. TASK 25-45-25-400-001-A).

(3)

Install the water faucet (Ref. TASK 38-12-41-400-001-A).

(4)

Install the lavatory mirror (Ref. TASK 25-45-13-400-001-A).

Subtask 25-45-38-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-45-38 PB401

Page 3
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

2
8

11

10
9
4
3

12
7

6
5
N_MM_254538_4_AEM0_01_00

AES

FIGURE 25-45-38-991-00200-A SHEET 1


Drain Valve Control Assembly

25-45-38 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

CARGO COMPARTMENTS - DESCRIPTION AND OPERATION


** On A/C ALL
1.

General
(Ref. Fig. 25-50-00-11200-B - Forward and Aft Lower Holds)
In the lower deck of the aircraft, there are two lower holds (FWD hold and AFT hold) which are divided into three
underfloor cargo compartments. The FWD hold is referred to as the FWD cargo compartment. A divider net divides
the AFT hold into two cargo compartments. They are referred to as the AFT cargo compartment and the Bulk cargo
compartment. The Bulk cargo compartment has tiedown/attachment points for the Bulk door nets and for the nets
and straps which keep the bulk cargo in place.

AES

25-50-00 PB001

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** On A/C ALL
2.

System Description
(Ref. Fig. 25-50-00-11300-B - Forward Cargo Compartment)
(Ref. Fig. 25-50-00-11400-C - Aft Cargo Compartment)
(Ref. Fig. 25-50-00-11500-A - BULK Cargo Compartment)
A.

FWD and AFT Lower Holds


The FWD lower hold (FWD cargo compartment) is in Zone 130 between STA977(FR24A) and
STA1483(FR34). A hydraulically operated cargo door which opens to the outside is installed on the right side of
the aircraft between STA977(FR24A) and STA1163(FR28). The cargo door gives access to the FWD cargo
compartment.
The AFT lower hold (AFT cargo compartment and Bulk cargo compartment) is in Zones 150/160 between
STA2136(FR47) and STA3101(FR65). The AFT cargo compartment is between STA2136(FR47) and
STA2776(FR59). A hydraulically operated cargo compartment door (AFT cargo door) which opens to the
outside, is installed on the lower right side of the aircraft. The AFT cargo door is between STA2430(FR52A)
and STA2616(FR56) and gives access to the AFT cargo compartment.
The Bulk cargo compartment is in Zone 160 between STA2776(FR59) and STA3101(FR65). A divider net with
a screen is installed at STA2776(FR59) and isolates the Bulk cargo compartment from the AFT cargo
compartment. A manually operated door (Bulk door) which opens to the inside, is installed on the lower right
side of the aircraft. The Bulk door is between STA2830(FR60) and STA2936(FR62) and gives access to the
Bulk cargo compartment.

B.

Cargo Compartments
(Ref. Fig. 25-50-00-13400-C - Loading Capacity of the Cargo Compartments)
(Ref. Fig. 25-50-00-13500-B - Loading Sections of FWD Cargo Compartment)
(Ref. Fig. 25-50-00-13600-D - Loading Sections of Aft Cargo Compartment)
(Ref. Fig. 25-50-00-13800-D - Nets and Attachment Elements - Forward Cargo Compartment)
(Ref. Fig. 25-50-00-13900-D - Nets and Attachment Elements - Aft Cargo Compartment)
The FWD and AFT cargo compartments have floor panels and linings. The linings keep smoke in the
compartments and prevent damage to the lines and electrical wires. Each cargo compartment has items which
make a restraint system. The restraint system permits the loading of loose baggage and bulk cargo in the FWD
and AFT cargo compartments. The divider nets give each cargo compartment loading sections. The FWD cargo
compartment has three sections, the AFT cargo compartment has four sections. This permits to load only a part
of each cargo compartment.

C.

Bulk Loading
(Ref. Fig. 25-50-00-13800-D - Nets and Attachment Elements - Forward Cargo Compartment)
(Ref. Fig. 25-50-00-13900-D - Nets and Attachment Elements - Aft Cargo Compartment)
The FWD and AFT cargo compartments have items installed which permit to load bulk cargo. The items which
permit bulk loading are:
. tie down/attachment points,
. multiple attachment points,
. divider nets/door nets,
. load placards,
. protection devices for the rapid decompression panels.

AES

25-50-00 PB001

Page 2
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
Each cargo compartment has tie down points, attachment points and multiple attachment points. The tie down
points are for the attachment of the straps and/or nets which hold large or small items of bulk cargo. It is
always necessary to use the nets and straps to safety all large or small items of bulk cargo. The tie down points
are also for the attachment of the divider nets.
There are two types of divider nets, A1 and A2. The divider net A1 has a screen and is installed in the AFT
cargo compartment at FR59. The divider net A2 is installed in the FWD cargo Compartment at FR31. The
divider nets divide the cargo compartments into sections.
The door nets are installed near the FWD, AFT and BULK cargo-compartment doors. The door nets prevent
damage to the cargo compartment doors and keep the door areas clear of any bulk cargo. The door nets have
stanchions which give them a strong contour. The door nets must always be installed after cargo is loaded or
unloaded. The multiple attachment points are for the attachment of the door nets to the cargo compartment
floor. The attachment points are for the connection of the stanchions to the cargo compartment ceiling.
The tie down/attachment items permit an easy and quick removal and installation of the nets and straps. For
the load/unload procedure, the nets are removed/installed as necessary.
D. Bulk Cargo Compartment
(Ref. Fig. 25-50-00-14100-E - nets and attachment Elements - BULK Cargo Compartment)
A divider net isolates the BULK cargo compartment from the aft cargo compartment.
The BULK cargo compartment is for passenger luggage and bulk cargo. The BULK cargo compartment has tiedown points and attachment points. The tie-down points are for the nets and straps which keep bulk loads and
luggage in place. It is always necessary to use the nets and straps to safety all large or small items of bulk cargo.
The attachment points are for the installation of the divider and door nets. The door nets have stanchions which
give the door nets a solid contour. The door nets prevent damage to the Bulk door and keep the door area clear
of any luggage or cargo. The tie-down points and attachment points permit an easy and quick installation and
removal of the straps and nets. The door nets must always be installed after loading/unloading.
E.

Linings and Floor Panels


The linings and floor panels in the FWD and AFT lower holds prevent damage to the aircraft structure. The
linings are made of flame-resistant synthetic material. The floor panels are of sandwich construction and have
non-slip surfaces.

F.

Cargo Compartment Lighting


Each lower hold has a lighting system which fluorescent lamps which are installed in the center of the cargo
compartment ceiling. Toggle switches installed at the doors of the cargo compartments control the lighting
system.

G.

Loading Area Lights


The loading area lights are spotlights installed in the ceiling panels at the FWD and AFT cargo-compartment
doors. The intensity of the lights of the loading area permits you to read labels on loading equipment near a
cargo-compartment door.

AES

25-50-00 PB001

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** On A/C ALL
STA2776/FR59
STA3101/FR65
STA977/FR24A
STA1483/FR34 STA2136/FR47

FWD LOWER HOLD


Z130

AFT LOWER HOLD


Z150/160

BULK CARGO COMPARTMENT DOOR


AFT CARGO COMPARTMENT DOOR

FWD CARGO COMPARTMENT DOOR

BULK CARGO COMPARTMENT

FWD CARGO COMPARTMENT

AFT CARGO COMPARTMENT

FORWARD COMPARTMENT

AFT COMPARTMENT

BULK COMPARTMENT

CARGO DOORS IN OPEN POSITION


N_MM_255000_0_BAM0_01_00

AES

FIGURE 25-50-00-11200-B SHEET 1


Forward and Aft Lower Holds

25-50-00 PB001

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** On A/C ALL

Z130

DOOR NET A
2508MM

DIVIDER NET A2
2506MM
STA1483/FR34

STA1323/FR31

STA1163/FR28

FLOOR PANELS

PARTITION WALL

STANCHION
STA977/FR24A

SIDEWALL
LINING

DOOR NET C
2507MM

FWD CARGO COMPARTMENT


FLOOR PANELS

N_MM_255000_0_ACM0_01_00

AES

FIGURE 25-50-00-11300-B SHEET 1


Forward Cargo Compartment

25-50-00 PB001

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** On A/C ALL

Z160

Z150

STA2776/FR59
SIDEWALL LINING
DOOR NET A
STA2616/FR56
2608MM
DOOR NET B

DIVIDER NET A1
2610MM

2607MM
STA2430/FR52A
STA2296/FR50

STA2136/FR47

STANCHION

AFT CARGO COMPARTMENT

DIVIDER NET A2
2606MM
FLOOR PANELS

N_MM_255000_0_AFU0_01_00

AES

FIGURE 25-50-00-11400-C SHEET 1


Aft Cargo Compartment

25-50-00 PB001

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** On A/C ALL

Z160

DOOR NET, TYPE D

SIDEWALL LINING

STA3101/FR65
PARTITION WALL

STA2936/FR62

STA2829/FR60
FLOOR PANELS
STA2776/FR59

DOOR NET, TYPE D


DOOR NET
TYPE E

EN

M
RT

MP

GO

LK

CO

R
CA

BU
STANCHION

N_MM_255000_0_BGM0_01_00

AES

FIGURE 25-50-00-11500-A SHEET 1


BULK Cargo Compartment

25-50-00 PB001

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** On A/C ALL
STA2776/FR59
STA3101/FR65
STA977/FR24A
STA1483/FR34 STA2136/FR47

FWD LOWER HOLD


Z130

FWD CARGO COMPARTMENT DOOR

AFT LOWER HOLD


Z150/160

AFT CARGO COMPARTMENT DOOR

BULK CARGO COMPARTMENT

FWD CARGO COMPARTMENT

AFT CARGO COMPARTMENT

PASSENGER LUGGAGE

BULK CARGO

N_MM_255000_0_AAM0_01_00

AES

FIGURE 25-50-00-13400-C SHEET 1


Loading Capacity of the Cargo Compartments

25-50-00 PB001

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** On A/C ALL

Z130

FWD CARGO COMPARTMENT

SECTION 13

SECTION 12

SECTION 11

FWD CARGO
COMPARTMENT DOOR

N_MM_255000_0_BLU0_01_00

AES

FIGURE 25-50-00-13500-B SHEET 1


Loading Sections of FWD Cargo Compartment

25-50-00 PB001

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** On A/C ALL

Z160
Z150

AFT CARGO COMPARTMENT

SECTION 51

SECTION 42

SECTION 41

SECTION 32

SECTION 31

AFT CARGO
COMPARTMENT DOOR

N_MM_255000_0_BNF0_01_00

AES

FIGURE 25-50-00-13600-D SHEET 1


Loading Sections of Aft Cargo Compartment

25-50-00 PB001

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** On A/C ALL

STA1483/FR34

STA1323/FR31

STA1163/FR28
Z130

DA

A
E
A

STA997/FR24A

A
C

A A

E
A

A B

A A
A

A
D
TIE DOWN POINT

TIE DOWN POINT

C
ATTACHMENT POINT

MULTIPLE
ATTACHMENT
POINT

MULTIPLE ATTACHMENT POINT


N_MM_255000_0_AGF0_01_00

AES

FIGURE 25-50-00-13800-D SHEET 1


Nets and Attachment Elements - Forward Cargo
Compartment

25-50-00 PB001

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STA2776/FR59

D
A

STA2616/FR56

CA
A

STA2430/FR50A

C A
STA2296/FR50

E
D

E
STA2136/FR47

E
D

A
A

E
D
TIE DOWN POINT

MULTIPLE
ATTACHMENT
POINT
TIE DOWN POINT

ATTACHMENT POINT

MULTIPLE
ATTACHMENT
POINT
N_MM_255000_0_AJF0_01_00

AES

FIGURE 25-50-00-13900-D SHEET 1


Nets and Attachment Elements - Aft Cargo Compartment

25-50-00 PB001

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** On A/C ALL

Z160

STA3101/FR65

STA2936/FR62
STA2829/FR60
STA2776/FR59

B
T

EN

M
RT

MP

CO

RG

LK

CA

BU

A
B

TYPICAL ATTACHMENT/TIE DOWN POINT

TYPICAL ATTACHMENT/TIE DOWN POINTS

N_MM_255000_0_ANX0_01_00

AES

FIGURE 25-50-00-14100-E SHEET 1


nets and attachment Elements - BULK Cargo Compartment

25-50-00 PB001

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AIRCRAFT MAINTENANCE MANUAL

CARGO COMPARTMENTS - INSPECTION/CHECK


** On A/C ALL
Task 25-50-00-200-001-A
Visual Inspection of the Cargo Compartment and the Components of the Cargo Loading System
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH A
GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
FLUSH IT AWAY WITH CLEAN WATER
GET MEDICAL AID.
WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURERS
INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
CAUTION :

1.

USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM THE
MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE SURFACE PROTECTION OF
THE COMPONENTS AND THE RELATED AREA.

Reason for the Job


To make sure that all components of the cargo loading system are in the correct condition.

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

BRUSH - BRISTLED, FIBER, MEDIUM

No specific

AR

SAFETY CLIP - CIRCUIT BREAKER

B.

Consumable Materials

REFERENCE
Material No: 11-001
C.

Work Zones and Access Panels


ZONE/ACCESS

130
150

AES

DESIGNATION
CLEANING AGENTS
NO LONGER AVAILABLE

ZONE DESCRIPTION
FWD CAR COMPT AFT BULKHEAD OF AVNCS COMP
AFT CARGO COMPARTMENT FWD PRESS BULKHEAD

25-50-00 PB601

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D.

Referenced Information

REFERENCE
52-30-00-860-001-A

DESIGNATION
Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

52-30-00-860-002-A

Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

25-50-00-300-001-A

Repair of the Door Nets and the Divider Nets (for corrective action)

SRM 51740000
3.

(for corrective action)

Job Set-up
Subtask 25-50-00-010-060-C
A.

Get Access
(1)

Open the FWD and/or AFT cargo compartment door(s) and install the actuator safety locks (Ref.
TASK 52-30-00-860-001-A).

(2)

Put the ACCESS PLATFORM 2M (6 FT) in position at the opening of the FWD and/or AFT cargo
compartment door(s).

Subtask 25-50-00-865-119-A
B.
4.

Open, safety and tag this(these) circuit breaker(s):

Procedure
Subtask 25-50-00-210-050-C
A.

Visual Inspection of the Components of the Cargo Compartment


(1)

Door Nets and Divider Nets


(a)

Examine the webbing of the door nets and the divider nets (refered to as the nets) for:
. cuts, twists, fraying, chafing, wear and broken stitches
. damaged stitch patterns at the web intersections
. areas where the web fibers are broken
. dirt and contamination.
1

(b)

Examine the fittings and the metal parts of the nets for:
. missing and damaged fittings
. corrosion of the metal parts
. broken stitches or damaged stitch patterns where the parts attach to the web
. correct operation.
1

(c)

AES

If you find corrosion, you must remove it (Ref. SRM 51740000).

Examine the stanchions of the nets (if installed) for:


. dents and damage to the tube
. corrosion of the metal parts
. loose, missing and damaged metal loops and connectors
. correct operation of the telescopic section and the end fittings.
1

(d)

If you find dirt and/or contamination, clean the webbing with a BRUSH - BRISTLED,
FIBER, MEDIUM, warm water and the CLEANING AGENTS (Material No: 11-001) .

If you find corrosion, you must remove it (Ref. SRM 51740000).

Examine the identification labels of the nets:


. look for loose, missing and damaged identification labels
. make sure that you can read the data on the identification labels.

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(e)

Examine the rubber coated fabric and/or mesh screen of the nets (if installed):
. look for cuts, missing areas and other damage
. make sure that the screen is correctly attached to the webbing.

(f)

If you find damage to the nets, you must refer to the AMM (Ref. TASK 25-50-00-300-001-A) for
the class of the damage and the necessary corrective action.
NOTE :

(2)

(3)

5.

If the damage you find is classed as allowable damage:


. the strength of the net is not decreased
. it is permitted for the net to stay installed in the aircraft
. it can be used without limits to the weight and position of the installed cargo
. repair of the net is recommended, but not mandatory
. you must make marks on the damage that you do not repair to help with subsequent
inspections.

Net Attachment Points


(a)

Examine all the net attachment points and the adjacent areas for cracks, corrosion and other
damage.

(b)

Make sure that the net attachment points are correctly attached.

Floor Panels
(a)

Examine the floor panels for corrosion and other damage.

(b)

Make sure that the floor panels are correctly attached to the structure.

Close-up
Subtask 25-50-00-860-050-A
A.

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-50-00-865-120-A
B.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

Subtask 25-50-00-410-050-C
C.

AES

Close Access
(1)

Remove the access platform(s).

(2)

Remove the actuator safety locks and close the FWD and/or AFT cargo compartment door(s) (Ref.
TASK 52-30-00-860-002-A).

25-50-00 PB601

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** On A/C ALL
Task 25-50-00-200-002-A
Visual Check of Cargo Compartment Decompression, Lining, Floor Panels and Pressure Compensation Valve
CAUTION :

1.

BE CAREFUL WHEN YOU INSPECT THE SEALING OF THE CARGO COMPARTMENT LININGS,
SIDEWALL PANELS, CEILING PANELS, BALL MATS, PARTITION WALLS, FLOOR PANELS AND COVER
PLATES.
MAKE SURE THAT THE CARGO COMPARTMENTS ARE CORRECTLY SEALED. PRESSURE LEAKS
THROUGH THE CARGO COMPARTMENT CAN CAUSE A DECREASE IN THE PERFORMANCE OF THE
FIRE EXTINGUISHING SYSTEM, IF A FIRE OCCURS.

Reason for the Job


(Ref. MPD 25-50-00-01-)
VISUAL CHECK OF CARGO COMPARTMENT DECOMPRESSION, LINING, FLOOR PANELS AND PRESSURE
COMPENSATION VALVE
To make sure that the cargo compartment is airtight.

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

AR

B.

SAFETY CLIP - CIRCUIT BREAKER

Work Zones and Access Panels


ZONE/ACCESS

130
150
160

ZONE DESCRIPTION
FWD CAR COMPT AFT BULKHEAD OF AVNCS COMP
AFT CARGO COMPARTMENT FWD PRESS BULKHEAD
BULK CARGO COMPARTEMENT AFT BULKHEAD

C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-50-00-200-024-A
25-54-12-300-001-A

Cargo Compartment Linings with Honeycomb Core - General Repair/Protection


Information
Fasteners Missing from the Lining Panels of the FWD Cargo Compartment

25-54-12-400-002-A

Installation of the Ceiling Panels in the Forward Cargo-Compartment

52-30-00-080-001-A

Removal of the Safety Support Equipment

52-30-00-480-001-A

Installation of the Safety Support Equipment

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump
Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

52-30-00-860-002-A
25-50-00-200-024-A

Cargo Compartment Linings with Honeycomb Core - General Repair/Protection


Information (for corrective action)

25-50-00-340-002-A

Repair of the Flanges of the Cargo-Compartment Decompression Panels (for


corrective action)

51-76-11-300-001-A

Repair of the Sealing (for corrective action)

AES

25-50-00 PB601

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REFERENCE
53-22-14-000-001-A

DESIGNATION
Removal of the Forward Cargo-Compartment Floor-Panels (for corrective
action)

53-22-14-400-001-A

Installation of the Forward Cargo-Compartment Floor-Panels (for corrective


action)

53-42-14-000-001-A

Removal of the Aft Cargo-Compartment Floor-Panels Zone 150 (for corrective


action)

53-42-14-400-001-A

Installation of the Aft Cargo-Compartment Floor-Panels Zone 150 (for


corrective action)

SRM 530200

(for corrective action)

(Ref. Fig. 25-50-00-991-00600-A - Decompression Panel)


3.

Job Set-up
Subtask 25-50-00-010-061-C
A.

Get Access
(1)

Energize the ground service network (Ref. TASK 24-42-00-861-001-A).

(2)

Open the forward and/or aft cargo compartment doors (Ref. TASK 52-30-00-860-001-A).

(3)

Install the safety lock on the actuator on the forward and/or aft cargo compartment doors (Ref. TASK
52-30-00-480-001-A).

(4)

Put the ACCESS PLATFORM 2M (6 FT) in position at the opening of the forward and/or aft cargo
compartment door(s).

Subtask 25-50-00-865-127-A
B.
4.

Open, safety and tag this(these) circuit breaker(s):

Procedure
Subtask 25-50-00-210-057-A
A.

General Visual Inspection of the Decompression, Lining and Floor Panels


(1)

(2)

AES

Decompression panels:
(Ref. Fig. 25-50-00-991-00600-A - Decompression Panel)
(a)

Examine each decompression panel for cracks and other damage.

(b)

If a decompression panel is damaged, refer to (Ref. TASK 25-50-00-200-024-A) (Ref. TASK


25-50-00-340-002-A).

(c)

Make sure that each decompression panel has a seal installed, missing seals are not permitted.

(d)

Make sure that the seal of each decompression panel is in the correct condition.

(e)

Make sure that each decompression panel is in the correct position.

Lining panels:
(a)

Examine each lining panel for cracks and other damage.

(b)

If a lining panel is damaged, refer to (Ref. TASK 25-50-00-200-024-A).

(c)

Make sure that each lining panel has a seal installed, missing seals are not permitted.

(d)

Make sure that the seal of each lining panel are in the correct condition.

(e)

Make sure that each lining panel is in the correct position.

25-50-00 PB601

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(f)

(3)

5.

Make sure that the linings panels are correctly attached:


1

Tighten the loose fasteners to the correct torque value (Ref. TASK 25-54-12-400-002-A).

If necessary, replace the fasteners.

Missing fasteners are permitted for the ceiling, sidewall and partition lining panels if:
. There are no fasteners (1) missing at the corners of the lining panels.
. Not more than one fastener (2) is missing from an edge of the lining panel.

Install the fastener if it is missing (Ref. TASK 25-54-12-300-001-A).

Floor panels:
(a)

Examine each floor panel for:


. Impact damage
. Deep scratches
. Cracks
. Deformation
. Delamination.

(b)

If a floor panel is damaged, do a repair (Ref. SRM 530200) or replace the panel (Ref. TASK
53-22-14-000-001-A) (Ref. TASK 53-42-14-000-001-A) or (Ref. TASK 53-22-14-400-001-A) (Ref.
TASK 53-42-14-400-001-A).

(c)

Make sure that the floor panels are correctly installed.

(d)

Make sure that the sealant at the floor panel joints is in the correct condition.

(e)

If the sealant is damaged, repair it (Ref. TASK 51-76-11-300-001-A).

Close-up
Subtask 25-50-00-860-051-A
A.

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-50-00-865-128-A
B.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

Subtask 25-50-00-410-060-C
C.

AES

Close Access
(1)

Remove the access platform(s).

(2)

Remove the safety lock on the actuator of the forward and/or aft cargo compartment doors (Ref. TASK
52-30-00-080-001-A).

(3)

Close the forward and/or aft cargo compartment doors (Ref. TASK 52-30-00-860-002-A).

25-50-00 PB601

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
1. DECOMPRESSION PANEL
(INSTALLED)

A
SECTION

AA

EXAMPLE (INSTALLED)

CEILING
PANEL
TAPE
SLIDE
AREA
FIREBLOCKER

DECOMPRESSION
PANEL

LATCH

FRAME

N_MM_255000_6_AEM0_01_00

AES

FIGURE 25-50-00-991-00600-A SHEET 1


Decompression Panel

25-50-00 PB601

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-50-00-200-025-A
Detailed Inspection of Divider Nets, Door Nets and Net Attachment Points
1.

Reason for the Job


(Ref. MPD 25-50-00-16-)
DETAILED INSPECTION OF DIVIDER NETS, DOOR NETS AND NET ATTACHMENT POINTS

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE

No specific

B.

WARNING NOTICE(S)

Work Zones and Access Panels


ZONE/ACCESS

150
160
200

ZONE DESCRIPTION
AFT CARGO COMPARTMENT FWD PRESS BULKHEAD
BULK CARGO COMPARTEMENT AFT BULKHEAD
UPPER HALF FUSELAGE

C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-50-00-200-001-A

Visual Inspection of the Cargo Compartment and the Components of the Cargo
Loading System

52-30-00-080-001-A

Removal of the Safety Support Equipment

52-30-00-480-001-A

Installation of the Safety Support Equipment

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump
Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

52-30-00-860-002-A

3.

Job Set-up
Subtask 25-50-00-860-078-A
A.

Aircraft Maintenance Configuration


(1)

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-50-00-010-112-A
B.

AES

Get Access
(1)

Open the forward and/or aft cargo-compartment door(s) (Ref. TASK 52-30-00-860-001-A).

(2)

Install the safety locks on the actuator(s) of the forward and/or aft cargo-compartment door(s) (Ref.
TASK 52-30-00-480-001-A).

25-50-00 PB601

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4.

(3)

Put the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE in position at the opening of the forward
and/or aft cargo-compartment door(s).

(4)

Set the light switch of the forward and/or aft cargo compartment to the ON position.

(5)

Put the WARNING NOTICE(S) on the control panel(s) of the cargo loading system to tell persons not
to use it.

Procedure
Subtask 25-50-00-210-110-A
A.

Visual Inspection of the Cargo Compartment Components


WARNING : WEAR GLOVES TO AVOID INJURY TO HANDS.

5.

(1)

Examine each door and divider net for deterioration and other damage (broken webbing, cuts and
broken stitching) (Ref. TASK 25-50-00-200-001-A).

(2)

Make sure that the nets are correctly attached to the net attachment points.

(3)

Examine each net attachment point and the adjacent area for cracks, corrosion and other damage.

(4)

Examine all single stud fittings of the nets for broken or damaged springs and for correct function.

(5)

Make sure that the net assembly is serviceable for flight.

Close-up
Subtask 25-50-00-410-105-A
A.

AES

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Remove the safety lock(s) from the actuator of the forward and/or aft cargo-compartment door(s).
(Ref. TASK 52-30-00-080-001-A).

(3)

Close the forward and/or aft cargo-compartment door(s) (Ref. TASK 52-30-00-860-002-A).

(4)

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-50-00 PB601

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AIRCRAFT MAINTENANCE MANUAL

CARGO COMPARTMENTS - CLEANING/PAINTING


** On A/C ALL
Task 25-50-00-370-001-A
Refurbishment of Cargo Compartment Linings
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN YOU USE
SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15 MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN IRRITANTS.
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
3
CLOTH-EMERY (GRADE 320 - 400)

No specific
No specific

3
3

B.

Consumable Materials

REFERENCE
Material No: 11-010
Material No: 16-046
Material No: 16-047
Material No: 16-047A
Material No: 16-047B
Material No: 16-047C
Material No: 19-003
C.

GAGE-THICKNESS, PAINT BORER 518


GUN - AIR SPRAY, STANDARD PAINT

DESIGNATION
CLEANING AGENTS
ISOPROPYL ALCOHOL
STRUCTURE PAINTS
PRIMER
STRUCTURE PAINTS
DECORATIVE PAINT (INTERNAL APPLIC.)
STRUCTURE PAINTS
TOPCOAT
STRUCTURE PAINTS
DECORATIVE TOPCOAT FOR FURNISHING
STRUCTURE PAINTS
DECORATIVE TOPCOAT FOR FURNISHING
LINT-FREE COTTON CLOTH

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

AES

25-50-00 PB701

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AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-50-00-200-024-A
25-54-12-000-001-A

DESIGNATION
Cargo Compartment Linings with Honeycomb Core - General Repair/Protection
Information
Removal of the Forward Cargo-Compartment Partition FR34

25-54-12-000-002-A

Removal of the Ceiling Panels in the Forward Cargo-Compartment

25-54-12-000-003-A

Removal of the Sidewall Panels in the Forward Cargo-Compartment

25-54-12-400-001-A

Installation of the Forward Cargo-Compartment Partition FR34

25-54-12-400-002-A

Installation of the Ceiling Panels in the Forward Cargo-Compartment

25-54-12-400-003-A

Installation of the Sidewall Panels in the Forward Cargo- Compartment

25-55-12-000-001-A

Removal of the Aft Cargo-Compartment Partition FR65

25-55-12-000-002-A

Removal of the Ceiling Panels in the Aft Cargo Compartment - FR59/FR65

25-55-12-000-003-A

Removal of the Sidewall Panels in the Aft Cargo Compartment - FR59/FR65

25-55-12-400-001-A

Installation of the Aft Cargo-Compartment Partition FR65

25-55-12-400-002-A

Installation of the Ceiling Panels in the Aft Cargo Compartment - FR59/FR65

25-55-12-400-003-A

Installation of the Sidewall Panels in the Aft Cargo Compartment - FR59/FR65

3.

Job Set-up
Subtask 25-50-00-860-080-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A)

Subtask 25-50-00-910-051-A
B.

General
CAUTION :

(1)
4.

MAKE A RECORD OF THE REFURBISHMENT OF EACH COMPONENT TO MAKE SURE


THAT THIS DATA IS AVAILABLE FOR SUBSEQUENT REFURBISHMENTS. IF THIS DATA IS
MISSING, IT IS POSSIBLE THAT THE SUBSEQUENT REFURBISHMENT WILL NOT AGREE
WITH THE HEAT RELEASE REQUIREMENTS.

If necessary, make sure that all damaged areas are repaired before painting (Ref. TASK
25-50-00-200-024-A).

Procedure
Subtask 25-50-00-370-050-A
A.

Painting of the Cargo Compartment Sidewall-Panels


NOTE :

It is important to prevent a mixed application with water-based and solvent-based products during:
. Refurbishment
. Drying time.

(1)

Remove the sidewall panel(s) as necessary (Ref. TASK 25-54-12-000-003-A) (Ref. TASK
25-55-12-000-003-A).

(2)

Do a visual inspection of the sidewall panel(s):


CAUTION :

AES

MEASURE THE VALUES BEFORE YOU APPLY THE TOP COAT OF PAINT ON THE
COMPONENTS.

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CAUTION :

(3)

DO NOT CAUSE DAMAGE TO THE SURFACE OF THE COMPOSITE MATERIAL WHEN


YOU REMOVE THE PAINT COATING WITH ABRASIVE PAPER.

(a)

See if a paint layer is applied or not.

(b)

If a paint layer is applied:


. Make sure that the paint layer thickness is max. 25 micrometers, use the GAGE-THICKNESS,
PAINT BORER 518 procedure, or equivalent.

(c)

If the paint layer thickness is more than 25 micrometers:


. Carefully remove the unwanted paint with a CLOTH-EMERY (GRADE 320 - 400) to a layer
thickness of max. 25 micrometers.

Prepare for paint application:


(a)

Carefully sand the surfaces with a CLOTH-EMERY (GRADE 320 - 400).

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
MATERIAL.
THIS MATERIAL IS DANGEROUS.
(b)

Clean the surfaces with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE


MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(4)

If necessary apply the STRUCTURE PAINTS (Material No: 16-046) to make the surface smooth:
(a)

Apply the STRUCTURE PAINTS (Material No: 16-046) several times to optimize the surface.

(b)

Let the STRUCTURE PAINTS (Material No: 16-046) time to cure.

(c)

Make the painted surface smooth with a CLOTH-EMERY (GRADE 320 - 400).

(d)

Clean the surfaces with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE


MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(5)

Apply the new paint layer:


(a)

(6)

AES

Apply a layer of 25 micrometers of:


. STRUCTURE PAINTS (Material No: 16-047)
or
. STRUCTURE PAINTS (Material No: 16-047A)
or
. STRUCTURE PAINTS (Material No: 16-047B)
or
. STRUCTURE PAINTS (Material No: 16-047C)
. with a GUN - AIR SPRAY, STANDARD PAINT to the panel surface.

Let the paint dry at a temperature of 23 +2 deg.C or -2 deg.C (73.40 +3.60 deg.F or -3.60 deg.F) and
a relative humidity of 45-55% for:
. Dust dry: 5-20 min.
. Transport dry: 5-8 h

25-50-00 PB701

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AIRCRAFT MAINTENANCE MANUAL
.

Installation dry: 10-14 h.

(7)

Install the sidewall panel(s) (Ref. TASK 25-54-12-400-003-A) (Ref. TASK 25-55-12-400-003-A).

(8)

Make sure that the paint layer can fully dry during 10 days at room temperature.
(a)

Do not sand or paint the paint layer during this time.

Subtask 25-50-00-370-051-A
B.

Painting of the Ceiling Panel(s)


NOTE :

It is important to prevent a mixed application with water-based and solvent-based products during:
. Refurbishment
. Drying time.

(1)

Remove the ceiling panel(s) as necessary (Ref. TASK 25-54-12-000-002-A) (Ref. TASK
25-55-12-000-002-A).

(2)

Do a visual inspection of the ceiling panel(s):

(3)

CAUTION :

MEASURE THE VALUES BEFORE YOU APPLY THE TOP COAT OF PAINT ON THE
COMPONENTS.

CAUTION :

DO NOT CAUSE DAMAGE TO THE SURFACE OF THE COMPOSITE MATERIAL WHEN


YOU REMOVE THE PAINT COATING WITH ABRASIVE PAPER.

(a)

See if a paint layer is applied or not.

(b)

If a paint layer is applied:


. Make sure that the paint layer thickness is max. 25 micrometers, use the GAGE-THICKNESS,
PAINT BORER 518 procedure, or equivalent.

(c)

If the paint layer thickness is more than 25 micrometers:


. Carefully remove the unwanted paint with a CLOTH-EMERY (GRADE 320 - 400) to a layer
thickness of max. 25 micrometers.

Prepare for paint application:


(a)

Carefully sand the surfaces with a CLOTH-EMERY (GRADE 320 - 400).

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
MATERIAL.
THIS MATERIAL IS DANGEROUS.
(b)

Clean the surfaces with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE


MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(4)

AES

If necessary apply the STRUCTURE PAINTS (Material No: 16-046) to make the surface smooth:
(a)

Apply the STRUCTURE PAINTS (Material No: 16-046) several times to optimize the surface.

(b)

Let the STRUCTURE PAINTS (Material No: 16-046) time to cure.

(c)

Make the painted surface smooth with a CLOTH-EMERY (GRADE 320 - 400).

(d)

Clean the surfaces with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

25-50-00 PB701

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WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(5)

Apply the new paint layer:


(a)

Apply a layer of 25 micrometers of:


. STRUCTURE PAINTS (Material No: 16-047)
or
. STRUCTURE PAINTS (Material No: 16-047A)
or
. STRUCTURE PAINTS (Material No: 16-047B)
or
. STRUCTURE PAINTS (Material No: 16-047C)
. with a GUN - AIR SPRAY, STANDARD PAINT to the panel surface.

(6)

Let the paint dry at a temperature of 23 +2 deg.C or -2 deg.C (73.40 +3.60 deg.F or -3.60 deg.F) and
a relative humidity of 45-55% for:
. Dust dry: 5-20 min.
. Transport dry: 5-8 h
. Installation dry: 10-14 h.

(7)

Install the ceiling panel(s) (Ref. TASK 25-54-12-400-002-A) (Ref. TASK 25-55-12-400-002-A).

(8)

Make sure that the paint layer can fully dry during 10 days at room temperature.
(a)

Do not sand or paint the paint layer during this time.

Subtask 25-50-00-370-052-A
C.

Painting of the Partition Wall Panel(s)


NOTE :

(1)

Remove the partition wall panel(s) as necessary (Ref. TASK 25-54-12-000-001-A) (Ref. TASK
25-55-12-000-001-A).

(2)

Do a visual inspection of the partition wall panel:

(3)

CAUTION :

MEASURE THE VALUES BEFORE YOU APPLY THE TOP COAT OF PAINT ON THE
COMPONENTS.

CAUTION :

DO NOT CAUSE DAMAGE TO THE SURFACE OF THE COMPOSITE MATERIAL WHEN


YOU REMOVE THE PAINT COATING WITH ABRASIVE PAPER.

(a)

See if a paint layer is applied or not.

(b)

If a paint layer is applied:


. Make sure that the paint layer thickness is max. 25 micrometers, use the GAGE-THICKNESS,
PAINT BORER 518 procedure, or equivalent.

(c)

If the paint layer thickness is more than 25 micrometers:


. Carefully remove the unwanted paint with a CLOTH-EMERY (GRADE 320 - 400) to a layer
thickness of max. 25 micrometers.

Prepare for paint application:


(a)

AES

It is important to prevent a mixed application with water-based and solvent-based products during:
. Refurbishment
. Drying time.

Carefully sand the surfaces with a CLOTH-EMERY (GRADE 320 - 400).

25-50-00 PB701

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
MATERIAL.
THIS MATERIAL IS DANGEROUS.
(b)

Clean the surfaces with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE


MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(4)

If necessary apply the STRUCTURE PAINTS (Material No: 16-046) to make the surface smooth:
(a)

Apply the STRUCTURE PAINTS (Material No: 16-046) several times to optimize the surface.

(b)

Let the STRUCTURE PAINTS (Material No: 16-046) time to cure.

(c)

Make the painted surface smooth with a CLOTH-EMERY (GRADE 320 - 400).

(d)

Clean the surfaces with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE


MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(5)

Apply the new paint layer:


(a)

(6)

Let the paint dry at a temperature of 23 +2 deg.C or -2 deg.C (73.40 +3.60 deg.F or -3.60 deg.F) and
a relative humidity of 45-55% for:
. Dust dry: 5-20 min.
. Transport dry: 5-8 h
. Installation dry: 10-14 h.

(7)

Install the partition wall panel(s) (Ref. TASK 25-54-12-400-001-A) (Ref. TASK 25-55-12-400-001-A).

(8)

Make sure that the paint layer can fully dry during 10 days at room temperature.
(a)

5.

Apply a layer of 25 micrometers of:


. STRUCTURE PAINTS (Material No: 16-047)
or
. STRUCTURE PAINTS (Material No: 16-047A)
or
. STRUCTURE PAINTS (Material No: 16-047B)
or
. STRUCTURE PAINTS (Material No: 16-047C)
. with a GUN - AIR SPRAY, STANDARD PAINT to the panel surface.

Do not sand or paint the paint layer during this time.

Close-up
Subtask 25-50-00-860-081-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-50-00 PB701

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AIRCRAFT MAINTENANCE MANUAL

CARGO COMPARTMENTS - REPAIRS


** On A/C ALL
Task 25-50-00-300-001-A
Repair of the Door Nets and the Divider Nets
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE

No specific

AR

MARKER - INDELIBLE

No specific

WARNING NOTICE(S)

B.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump
Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

52-30-00-860-002-A
CMM 25-52-28
CMM 25-52-28

(for corrective action)

(Ref. Fig. 25-50-00-991-01500-A - Example of a Door Net)


(Ref. Fig. 25-50-00-991-01600-A - Example of a Divider Net)
(Ref. Fig. 25-50-00-991-01700-A - Repair of the Webbing)
(Ref. Fig. 25-50-00-991-01800-A - Repair of the Rubber Coated Fabric)
3.

Job Set-up
Subtask 25-50-00-861-051-A
A.

Energize the Ground Service Network (Ref. TASK 24-42-00-861-001-A).

Subtask 25-50-00-010-092-A
B.

Get Access
(1)

AES

Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position at the opening of the forward
and/or aft cargo-compartment door(s).

25-50-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
(2)

Open the forward and/or aft cargo-compartment door(s) and install the actuator safety locks (Ref.
TASK 52-30-00-860-001-A).

(3)

If a cargo loading system (CLS) is installed in the cargo compartments:


. put a WARNING NOTICE(S) on the control panel of each CLS to tell persons not to use it.

Subtask 25-50-00-020-058-A
C.

Removal of the Door Net and/or Divider Net (Referred to as the net)
(1)

4.

Remove the defective net from its cargo compartment and send it to the overhaul or repair shop.

Procedure
Subtask 25-50-00-210-098-A
A.

Inspection and Classes of Damage of the Door Nets and the Divider Nets
(Ref. Fig. 25-50-00-991-01500-A - Example of a Door Net)
(Ref. Fig. 25-50-00-991-01600-A - Example of a Divider Net)
(1)

AES

Do an inspection of the defective net:


(a)

Examine the webbing for:


. Cuts, twists, fraying, chafing, wear and broken stitches
. Damaged stitch patterns at the web intersections
. Areas where the web fibers are damaged
. Dirt and contamination.

(b)

Examine the fittings and the metal parts for:


. Missing and damaged fittings
. Corrosion of the metal parts
. Damaged stitches or stitch patterns where the fittings attach to the webbing
. Correct operation.

(c)

Examine the stanchions (if installed) for:


. Dents and damage to the tube
. Corrosion of the metal parts
. Loose, missing and damaged metal loops and connectors
. Correct operation of the telescopic section and the end fittings.

(d)

Examine the identification label(s):


. Look for loose, missing and damaged identification label(s)
. Make sure that you can read the data on the identification label(s).

(e)

Examine the rubber coated fabric and/or the mesh screen (if installed):
. Look for cuts, missing areas and other damage
. Make sure that the screen is correctly attached to the webbing.

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AIRCRAFT MAINTENANCE MANUAL
(2)

Find the class of the damage to the net


(a)

Refer to the table below for the class of the damage:

Component
Webbing

Damage
- Dirt and contamination
that you can remove.
--------------------------- Small areas where the
web fibers are damaged
from wear or chafing.
--------------------------- Damaged stitches or
stitch patterns at the
web intersections. Not
more than two damaged
flag stitch patterns
at the intersections
are permitted.

Class of Damage
- Allowable
------------------------ Minor
------------------------ Minor

(3)

If you find damage that is classed as allowable damage:


. The strength of the net is not decreased
. It is permitted to install the net in the aircraft
. It can be used without limits to the weight and position of the installed cargo
. Repair or replacement of the net is recommended, but not mandatory
. You must make marks on the damage that you do not repair immediately, for subsequent inspection
and repair.

(4)

If you find damage that is classed as minor damage:


. The strength of the net can be decreased
. A net or stanchion (if installed) can only be used in the aircraft with limits to the weight and
position of the installed cargo
. You must refer to the Aircraft Weight and Balance Manual for the limits to be used for each type of
damage
. Repair or replacement of the net is recommended, but not mandatory
. You must make marks on the damage that you do not repair immediately, for subsequent inspection
and repair
. You must attach a tag to the net to tell personnel the limits of the net.

(5)

If you find damage that is classed as major damage:


. The net is unservicable
. You must attach a tag to the net to tell personnel that the net is unservicable
. The net can only be repaired at the net manufacturers or at a workshop that is approved for these
repairs by the local Aviation Authority.

Subtask 25-50-00-350-050-A
B.

Repair of the Door Nets and the Divider Nets


(Ref. Fig. 25-50-00-991-01700-A - Repair of the Webbing)
(Ref. Fig. 25-50-00-991-01800-A - Repair of the Rubber Coated Fabric)
NOTE :

AES

The nets can only be repaired at the net manufacturers or at a workshop that is approved for these
repairs by the local Aviation Authority.

25-50-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
(1)

Repair materials
(a)

(2)

(3)

(4)

(5)

(6)

(7)

AES

You must only use materials approved by the net manufacturer for the repair of the nets. These
materials are (Ref. CMM 25-52-28):
. Sewing thread, part number ST10-0800402 or ST20-0801201
. Webbing, part number TW20-0512701
. Fabric, part number TF60-0524122

General repair data


(a)

You can connect double flag-stitch patterns with a loose thread, to give a continuous pattern. The
distance between stitch patterns must not be more than 20.0mm (0.8 in.).

(b)

If the thread breaks, you must cut the ends of the thread and start to stitch again. Make sure
that you overlap the cut stitches by more than 25.0mm (1.0 in.).

(c)

All cut ends of the webbing must be heat-sealed to stop fraying.

Repair of worn or broken stitching


(a)

Remove the damaged stitches and the remaining stitches of the stitch pattern.

(b)

Replace the stitches with stitches of the initial thread type and stitch pattern.

Replacement of the metal fittings:


(a)

Remove the stitches necessary to free the component.

(b)

Put the replacement component in its correct installation position.

(c)

Attach the component with stitches of the initial thread type and stitch pattern.

Repair of the webbing:


(a)

Cut and remove the damaged area of the webbing, plus 15.0mm (0.6 in.) at each side.

(b)

Make a repair section from webbing of the initial type and dimensions.

(c)

Make sure that the repair section overlaps the removed area sufficiently for a double flag stitchpattern at each side.

(d)

Make sure that the ends of the repair section are not less than 15.0mm (0.6 in.) from the
adjacent webbing intersections.

(e)

Attach the repair section with stitches of the correct thread type and stitch pattern.

Repair of the rubber coated fabric (referred to as the fabric):


(a)

Cut and remove the damaged area of the fabric, plus 25.0mm (1.0 in.) around the damage.

(b)

Make a repair patch from fabric of the initial type and thickness.

(c)

Make sure that the repair patch overlaps the removed area by a minimum of 16.0mm (0.636 in.).

(d)

Attach the repair patch with two rows of stitches (6-8 stitches for each 25.0mm (1.0 in.)). The
inner row of stitches must be approximately 3.0mm (0.118 in.) from the edges of the removed
area of damage. The outer row of stitches must be approximately 3.0mm (0.118 in.) from the
edges of the repair patch.

Repair of a damaged or missing identification label (referred to as the label):


(a)

A missing label must be replaced with a label with the initial data.

(b)

If you cannot read the data on the label easily, you must write over the initial data with a
MARKER - INDELIBLE.

25-50-00 PB801

Page 4
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(8)

Repair of a damaged stanchion:


(a)

5.

The only repairs that you can do to the stanchions are to replace the plunger, the locking base
and the metal loops or connectors. Refer to the CMM (Ref. CMM 25-52-28) for more data.

Close-up
Subtask 25-50-00-420-059-A
A.

Installation of the Door Net and/or Divider Net


(1)

Install the door net and/or divider net in the applicable cargo compartment.

Subtask 25-50-00-410-086-A
B.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Remove the warning notice(s).

(3)

Remove the actuator safety locks and close the forward and/or aft cargo-compartment door(s) (Ref.
TASK 52-30-00-860-002-A).

(4)

Remove the access platform(s).

Subtask 25-50-00-862-051-A
C.

AES

De-energize the Ground Service Network (Ref. TASK 24-42-00-862-001-A).

25-50-00 PB801

Page 5
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
STANCHION

ORING

IDENTIFICATION
LABEL

D
ADJUSTABLE
FITTING

A
EXAMPLE

ADJUSTABLE
FITTING
WEBBING

FLOOR
FITTING

FABRIC

PLUNGER

SNAP LATCH

SINGLE FLAG
STITCH PATTERN

EXAMPLE

EXAMPLE

E
TUBE

STANCHION
(IF INSTALLED)

LOOP
SCREW

C
EXAMPLE

B
EXAMPLE
CONNECTOR
(IF INSTALLED)
DOUBLE FLAG
STITCH PATTERN
FLOOR
FITTING

LOCKING
BASE

N_MM_255000_8_AAM0_01_00

AES

FIGURE 25-50-00-991-01500-A SHEET 1


Example of a Door Net

25-50-00 PB801

Page 6
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

WEBBING

ADJUSTABLE
FITTING

ADJUSTING
BUCKLE

IDENTIFICATION
LABEL

HOOK

FABRIC

FLOOR
FITTING

EXAMPLE

EXAMPLE

B
EXAMPLE
SINGLE FLAG
STITCH PATTERN

ADJUSTABLE
FITTING

SINGLE FLAG
STITCH PATTERN

DOUBLE FLAG
STITCH PATTERN
HOOK

FLOOR
FITTING
N_MM_255000_8_ACM0_01_00

AES

FIGURE 25-50-00-991-01600-A SHEET 1


Example of a Divider Net

25-50-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE OF A REPAIR WHERE THERE
IS SUFFICIENT CLEARANCE BETWEEN
THE WEBBING INTERSECTIONS
DAMAGED AREA

REPAIR WEBBING

"B"
2

"A"
1

AFTER REPAIR

BEFORE REPAIR
"B"

EXAMPLE OF
SINGLE FLAG
STITCH

20mm
(0.8 in.)
20mm
(0.8 in.)
EXAMPLE OF A REPAIR WHERE THERE
IS NOT SUFFICIENT CLEARANCE BETWEEN
THE WEBBING INTERSECTIONS
DAMAGED AREA

REPAIR WEBBING

"A"
1
BEFORE REPAIR

D
AFTER REPAIR

EXAMPLE OF
DOUBLE FLAG
STITCH

20mm
(0.8 in.)
MAX
NOTE:

FOR DIMENSION "A": REMOVE AREA OF DAMAGE


PLUS 15mm (0.6 in.) FROM EACH SIDE.

FOR DIMENSION "B": NOT LESS THAN 15mm (0.6 in.)


FROM ADJACENT INTERSECTIONS, AFTER REPAIR.

20mm
(0.8 in.)

LOOSE THREAD
N_MM_255000_8_AEM0_01_00

AES

FIGURE 25-50-00-991-01700-A SHEET 1


Repair of the Webbing

25-50-00 PB801

Page 8
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

OUTER COVER

STITCHING

CUT OUT
AREA

AREA OF
DAMAGE

A
MINIMUM
25mm
(1.0 in.)

REPAIR
PATCH

SECTION

AA
REPAIR PATCH

OUTER COVER

3.0mm

10mm

3.0mm

3.0mm

10mm

3.0mm

(0.12 in.)

(0.4 in.)

(0.12 in.)

(0.12 in.)

(0.4 in.)

(0.12 in.)

N_MM_255000_8_AGM0_01_00

AES

FIGURE 25-50-00-991-01800-A SHEET 1


Repair of the Rubber Coated Fabric

25-50-00 PB801

Page 9
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-50-00-200-024-A
Cargo Compartment Linings with Honeycomb Core - General Repair/Protection Information
1.

Reason for the Job


This task gives general information for the repairs/protection of the cargo-compartment lining and guidelines to
select the appropriate method, in relation to the damage type and dimensions.
It is applicable to:
. Sidewall panels
. Ceiling panels
. Partition panels
. Decompression panels (but not flange repair)
. Frame 24 decompression panels
. Frame 24A protection panels.
NOTE :

2.

The cargo door linings are not made of honeycomb and the repairs included in this chapter are not applicable
for these linings.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

C.

Referenced Information

REFERENCE
11-00-00-400-007-A

DESIGNATION
Installation of the ESSO (Scotchcal Labels)

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-50-00-340-001-A

Protection of Cargo Compartment Linings with S-Glass Patch - All Cargo


Compartment Linings with Honeycomb Core

25-50-00-340-002-A

Repair of the Flanges of the Cargo-Compartment Decompression Panels

25-50-00-340-003-A

Filler Repair Method (Damage Not Through) - All Cargo Compartment Linings
with Honeycomb Core

25-50-00-340-004-A

Patch and Filler Repair Method (Damage Not Through) - All Cargo
Compartment Linings with Honeycomb Core

25-50-00-340-005-A

Speed Patches (on Both Sides) Repair Method (Damage Through) - All Cargo
Compartment Linings with Honeycomb Core

25-50-00-340-006-A

Speed Patches (on View Side) Repair Method (Damage Through) - All Cargo
Compartment Linings with Honeycomb Core, but not Ceiling Panels

25-50-00-340-007-A

Replacement of Cargo Compartment Ceiling Panel, Side Wall Panel and


Partition Panel
Patches and Filler Repair Method (Damage Through) - All Cargo Compartment
Inings with Honeycomb Core

25-50-00-340-008-A

AES

25-50-00 PB801

Page 1
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-50-00-340-009-A

DESIGNATION
Speed Patch Repair Method (Damage Not Through) - All Cargo Compartment
Linings with Honeycomb Core

25-50-00-340-010-A

Speed Patches and Filler Repair Method (Damage Through) - All Cargo
Compartment Linings with Honeycomb Core, but Not Ceiling Panels

25-50-00-340-011-A

Patches, Filler and Rivets Repair Method (Damage Through) - All Cargo
Compartment Linings with Honeycomb Core

25-50-00-340-012-A

Speed Patches and Filler Repair Method (Damage Through) - All Cargo
Compartment Linings with Honeycomb Core

25-50-00-340-013-A

Stainless Steel-Patch Repair Method (Damage Not Through) - All Cargo


Compartment Linings with Honeycomb Core

25-50-00-340-014-A

Speed Patch and Filler to the Edge Repair Method (Damage Not Through from
the Edge) - All Cargo Compartment Linings with Honeycomb Core

25-54-11-000-001-A

Removal of the Forward Cargo-Compartment Partition FR24

25-54-11-400-001-A

Installation of the Forward Cargo-Compartment Partition FR24

25-54-12-000-001-A

Removal of the Forward Cargo-Compartment Partition FR34

25-54-12-000-002-A

Removal of the Ceiling Panels in the Forward Cargo-Compartment

25-54-12-000-003-A

Removal of the Sidewall Panels in the Forward Cargo-Compartment

25-54-12-400-001-A

Installation of the Forward Cargo-Compartment Partition FR34

25-54-12-400-002-A

Installation of the Ceiling Panels in the Forward Cargo-Compartment

25-54-12-400-003-A

Installation of the Sidewall Panels in the Forward Cargo- Compartment

25-55-11-000-001-A

Removal of the Aft Cargo-Compartment Partition FR47

25-55-11-000-002-A

Removal of the Ceiling Panels in the Aft Cargo-Compartment - FR47/FR59

25-55-11-000-003-A

Removal of the Sidewall Panels in the Aft Cargo-Compartment - FR47/FR59

25-55-11-400-001-A

Installation of the Aft Cargo-Compartment Partition FR47

25-55-11-400-002-A

Installation of the Ceiling Panels in the Aft Cargo-Compartment -FR47/FR59

25-55-11-400-003-A

Installation of the Sidewall Panels in the Aft Cargo-Compartment - FR47/FR59

25-55-12-000-001-A

Removal of the Aft Cargo-Compartment Partition FR65

25-55-12-000-002-A

Removal of the Ceiling Panels in the Aft Cargo Compartment - FR59/FR65

25-55-12-000-003-A

Removal of the Sidewall Panels in the Aft Cargo Compartment - FR59/FR65

25-55-12-400-001-A

Installation of the Aft Cargo-Compartment Partition FR65

25-55-12-400-002-A

Installation of the Ceiling Panels in the Aft Cargo Compartment - FR59/FR65

25-55-12-400-003-A

Installation of the Sidewall Panels in the Aft Cargo Compartment - FR59/FR65

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump
Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump
Removal of the Support Struts

52-30-00-860-002-A
53-43-11-000-001-A
53-43-11-400-001-A
SRM 53020002
SRM 532300
SRM 534300
11-35-25-00

AES

Installation of the Support Struts

EQUIPMENT/FURNISHINGS - DESCRIPTION AND OPERATION

25-50-00 PB801

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
11-36-25-00

DESIGNATION
EQUIPMENT/FURNISHINGS - DESCRIPTION AND OPERATION

(Ref. Fig. 25-50-00-991-02300-A - CC Honeycomb Linings, Protection Patch - General Information)


(Ref. Fig. 25-50-00-991-01900-A - Procedure Identification Chart)
(Ref. Fig. 25-50-00-991-02000-A - CC Honeycomb Linings - Example of Damage to the Edge)
(Ref. Fig. 25-50-00-991-02200-A - CC Honeycomb Linings - Example of Damage Through)
(Ref. Fig. 25-50-00-991-02100-A - CC Honeycomb Linings - Example of Damage Not Through)
3.

Job Set-up
Subtask 25-50-00-861-052-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-50-00-010-096-A
B.

4.

Get Access
(1)

Open the related cargo compartment door (Ref. TASK 52-30-00-860-001-A).

(2)

Put the ACCESS PLATFORM 2M (6 FT) in position.

Procedure
Subtask 25-50-00-910-050-A
A.

General Information
(Ref. Fig. 25-50-00-991-02300-A - CC Honeycomb Linings, Protection Patch - General Information)
NOTE :

The repair of decompression panel flanges and floor panel are not included in this procedure.

(1)

For the repair of the decompression panel flange:


. (Ref. TASK 25-50-00-340-002-A)

(2)

For the protection procedure of the cargo compartment linings (S-glass protection patch on the view
side):
. (Ref. TASK 25-50-00-340-001-A).

(3)

For the repair of floor panel:


. (Ref. SRM 53020002).

Subtask 25-50-00-210-106-A
B.

General Procedure
NOTE :

(1)

AES

Dents in the skin of the lining panel that have compressed honeycomb and delamination but no cracks
are not damage. But if these dents are in the area of the panel edge filler, they are damage to the
edge.

Find the damage type:


(Ref. Fig. 25-50-00-991-01900-A - Procedure Identification Chart)
(a)

Damage to the edge(s).


(Ref. Fig. 25-50-00-991-02000-A - CC Honeycomb Linings - Example of Damage to the Edge)

(b)

Damage through the panel.


(Ref. Fig. 25-50-00-991-02200-A - CC Honeycomb Linings - Example of Damage Through)

(c)

Damage not through the panel


(Ref. Fig. 25-50-00-991-02100-A - CC Honeycomb Linings - Example of Damage Not Through)

25-50-00 PB801

Page 3
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
.
(2)

Measure the damaged area:


L: Length of the damage
W: Width of the damage
D: Diameter of the damage
NOTE :

(3)

L is the larger dimension for damage through the lining and damage not through the lining. For
damage to the edge:
(Ref. Fig. 25-50-00-991-02000-A - CC Honeycomb Linings - Example of Damage to the Edge)
. W is the damage length perpendicularly to the edge.
. L is the damage length along the edge.

Find the applicable repair method:


(Ref. Fig. 25-50-00-991-01900-A - Procedure Identification Chart)
(a)

Do the repair in less than 100 flight hours if the damage not through has:
. A maximum diameter of 30 mm (1.18 in.)
or
. A maximum length of 200 mm (7.87 in.) and a maximum width of 25 mm (0.98 in.).

(b)

Do
.
.
.

the repair immediately if:


The damage goes through the panel.
The edge(s) is damaged.
The dimension(s) are more than the limits for the repair in less than 100 flight hours.

NOTE :

A repair of the dents (without cracks) in the skin of the outer side of the lining panel is
necessary if the dents are in the area of the edge filler.
If the area of the edge filler is damaged, this is a damage to the edge.

(c)

The total damaged area of a lining panel must be less than 25% of its surface.

(d)

If the damage is more than the permitted limits, replace the panel (Ref. TASK 25-50-00-340-007A).

Subtask 25-50-00-020-060-A
C.

Removal of the Damaged Lining(s)


(1)

AES

Remove the damaged linings if necessary for the selected repair procedure.
(a)

Forward cargo compartment:


. (Ref. TASK 25-54-11-000-001-A)
. (Ref. TASK 25-54-12-000-001-A)
. (Ref. TASK 25-54-12-000-002-A)
. (Ref. TASK 25-54-12-000-003-A)

(b)

Aft
.
.
.
.
.
.

cargo compartment:
(Ref. TASK 25-55-11-000-001-A)
(Ref. TASK 25-55-11-000-002-A)
(Ref. TASK 25-55-11-000-003-A)
(Ref. TASK 25-55-12-000-001-A)
(Ref. TASK 25-55-12-000-002-A)
(Ref. TASK 25-55-12-000-003-A)

25-50-00 PB801

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-50-00-210-107-A
D.

Do an inspection of the component interface and/or the adjacent area.


(1)

(2)

Examine the support struts behind the removed linings and replace them if necessary:
(a)

Forward cargo compartment


. (Ref. SRM 532300)

(b)

Aft
.
.
.

cargo compartment
(Ref. TASK 53-43-11-000-001-A)
(Ref. TASK 53-43-11-400-001-A)
(Ref. SRM 534300)

Make sure that all the equipment components are not damaged and in correct condition.

Subtask 25-50-00-340-050-A
E.

Repair of the Damaged Lining(s)


(1)

AES

Do the repair of the damaged lining(s) as described in the tasks that follow:
.

Filler Repair Method (Damage Not Through) - All Cargo Compartment Linings with Honeycomb
Core
(Ref. TASK 25-50-00-340-003-A)

Patch and Filler Repair Method (Damage Not Through) - All Cargo Compartment Linings with
Honeycomb Core
(Ref. TASK 25-50-00-340-004-A)

Speed Patches (on Both Sides) Repair Method (Damage Through) - All Cargo Compartment
Linings with Honeycomb Core
(Ref. TASK 25-50-00-340-005-A)

Speed Patches (on View Side) Repair Method (Damage Through) - All Cargo Compartment Linings
with Honeycomb Core, but not Ceiling Panels
(Ref. TASK 25-50-00-340-006-A)

Replacement of Cargo Compartment Ceiling Panel, Side Wall Panel and Partition Panel
(Ref. TASK 25-50-00-340-007-A)

Patches and Filler Repair Method (Damage Through) - All Cargo Compartment Linings with
Honeycomb Core
(Ref. TASK 25-50-00-340-008-A)

Speed Patches Repair Method (Damage not Through) - All Cargo Compartment Linings with
Honeycomb Core
(Ref. TASK 25-50-00-340-009-A)

Speed Patches and Filler Repair Method (Damage Through) - All Cargo Compartment Linings with
Honeycomb Core, but not Ceiling Panels
(Ref. TASK 25-50-00-340-010-A)

Patches, Filler and Rivets Repair Method (Damage Through) - All Cargo Compartment Linings with
Honeycomb Core
(Ref. TASK 25-50-00-340-011-A)

25-50-00 PB801

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
.

Speed Patches and Filler Repair Method (Damage Through) - All Cargo Compartment Linings with
Honeycomb Core
(Ref. TASK 25-50-00-340-012-A)
Stainless Steel-Patch Repair Method (Damage Not Through) - All Cargo Compartment Linings with
Honeycomb Core
(Ref. TASK 25-50-00-340-013-A)
Speed Patch and Filler to the Edge Repair Method (Damage Not Through from the Edge) - All
Cargo Compartment Linings with Honeycomb Core
(Ref. TASK 25-50-00-340-014-A)

Subtask 25-50-00-420-061-A
F.

Installation of the Repaired Lining(s) if they are removed to do the Repair Procedure.
(1)

Install the repaired linings:


(a)

Forward cargo compartment:


. (Ref. TASK 25-54-11-400-001-A)
. (Ref. TASK 25-54-12-400-001-A)
. (Ref. TASK 25-54-12-400-002-A)
. (Ref. TASK 25-54-12-400-003-A)

(b)

Aft
.
.
.
.
.
.

cargo compartment:
(Ref. TASK 25-55-11-400-001-A)
(Ref. TASK 25-55-11-400-002-A)
(Ref. TASK 25-55-11-400-003-A)
(Ref. TASK 25-55-12-400-001-A)
(Ref. TASK 25-55-12-400-002-A)
(Ref. TASK 25-55-12-400-003-A)

Subtask 25-50-00-918-050-A
G.

Put the aircraft back to its initial configuration.


(1)

5.

If necessary, install new placards on the repaired linings.


(a)

Procedure: (Ref. TASK 11-00-00-400-007-A).

(b)

Location:
. Forward cargo compartment (Ref. 11-35-25-00)
. Aft cargo compartment (Ref. 11-36-25-00).

Close-up
Subtask 25-50-00-410-089-A
A.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Remove the access platform(s).

(3)

Close the cargo compartment door (Ref. TASK 52-30-00-860-002-A).

Subtask 25-50-00-862-053-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-50-00 PB801

Page 6
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

VIEW SIDE

ADDITIONAL SGLASS PATCH


D2557651900000 + MAT. No. 08001
OR
D2557651900200

OLD
VIEW
SIDE

TEDLAR FOIL

EGLASS SKIN

PHENOLIC HONEYCOMB

EXISTING
PANEL
ASSEMBLY

EGLASS SKIN

TEDLAR FOIL

N_MM_255000_8_EPM0_01_00

AES

FIGURE 25-50-00-991-02300-A SHEET 1


CC Honeycomb Linings, Protection Patch - General
Information

25-50-00 PB801

Page 7
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
AIRCRAFT MAINTENANCE MANUAL
NO

MEASURE
L,W,D

YES
W=NO LIMIT

DAMAGE TO
THE EDGE?

L= 250mm
&
W= 25mm

FILLER
255000340003

NO
YES

SPEED PATCH & FILLER TO THE EDGE


255000340014

YES

NO

E2

SPEED PATCHES ON BOTH SIDES


255000340005

SPEED PATCHES ON VISIBLE SIDE


255000340006
(WITHOUT CEILING PANELS)

RIVETED PATCHES & FILLER


255000340011

DAMAGE
THROUGH?

YES

NO

L= 150mm
&
W= 150mm

YES

NO

E1

T1

PATCHES & FILLER


255000340008

SPEED PATCHES & FILLER


255000340010
(WITHOUT CEILING PANELS)

FILLER
255000340003

L= 200mm
&
W= 200mm

YES

NO

PATCH & FILLER


255000340004

SPEED PATCH
255000340009

SPEED PATCH & FILLER


255000340016

STAINLESS STEEL PATCH


255000340013

NT1

FILLER
255000340003
L= 300mm
&
W= 300mm

PATCH & FILLER


255000340004

SPEED PATCH & FILLER


255000340016

STAINLESS STEEL PATCH


255000340013

PATCH & FILLER


255000340004

YES

SPEED PATCH
255000340009

(L= W)

SPEED PATCH & FILLER


255000340016

STAINLESS STEEL PATCH


255000340013

YES

NO

W= 152mm

NO

NT3

REPLACE THE PANEL


255000340007

NOTE:
1

NT2

THE TASK IS ONLY APPLICABLE FOR A PAINTED PANEL


N_MM_255000_8_AAB0_01_01

AES

FIGURE 25-50-00-991-01900-A SHEET 1


Procedure Identification Chart

25-50-00 PB801

Page 8
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

SECTION

BB

DAMAGED
AREA

PANEL

THE DAMAGE

MAXIMUM DEPTH OF

EXAMPLE

B
HONEYCOMB CORE

PREPREG LAYERS

DAMAGED AREA

DAMAGED TYPE/LIMITS
L (mm)
250

E2

E1

152

25

W (mm)

N_MM_255000_8_DAM0_01_00

AES

FIGURE 25-50-00-991-02000-A SHEET 1


CC Honeycomb Linings - Example of Damage to the Edge

25-50-00 PB801

Page 9
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE

DAMAGE TYPE/LIMITS
L (mm)

A
PANEL

T1
DAMAGED AREA
(MATERIAL REMOVED)

150

SECTION

AA
PREPREG
LAYERS

150

W (mm)

FRONT (VIEW) SURFACE

HONEYCOMB CORE

REAR SURFACE

DAMAGED AREA
(MATERIAL REMOVED)

PREPREG
LAYERS

NOTE:
1

THE MINIMUM DISTANCE FROM A DAMAGE TO AN EDGE IS 50 mm ( 1.97 in. )


N_MM_255000_8_DDM0_01_00

AES

FIGURE 25-50-00-991-02200-A SHEET 1


CC Honeycomb Linings - Example of Damage Through

25-50-00 PB801

Page 10
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

LONGITUDINAL SHAPE

CIRCULAR SHAPE

A
L

1
1

DAMAGED AREA

PANEL
1

DAMAGE TYPE/LIMITS
L (mm)

A
DAMAGED AREA

NT3

PANEL

300
SECTION

AA
EXAMPLE

200

NT2

FRONT (VIEW) SURFACE

NT1

152

200

300

W (mm)
REAR SURFACE

HONEYCOMB CORE

NOTE:
1

THE MINIMUM DISTANCE FROM A DAMAGE TO AN EDGE IS 50 mm ( 1.97 in. )

N_MM_255000_8_DEM0_01_00

AES

FIGURE 25-50-00-991-02100-A SHEET 1


CC Honeycomb Linings - Example of Damage Not Through

25-50-00 PB801

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-50-00-340-001-A
Protection of Cargo Compartment Linings with S-Glass Patch - All Cargo Compartment Linings with Honeycomb Core
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

ROLLER - RUBBER

No specific

SCRAPER - NON METALLIC

B.

Consumable Materials

REFERENCE
Material No: 08-001
Material No: 08-060
Material No: 11-010
Material No: 19-003
No specific
No specific
C.

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
EPOXY ADHESIVE
BONDING AND ADHESIVE COMPOUNDS
TAPE, PRESSURE SENSITIVE, GLASSCLOTH
CLEANING AGENTS
ISOPROPYL ALCOHOL
LINT-FREE COTTON CLOTH
REINFORCE S-GLASS LAMINAT D2557651900000
REINFORCE S-GLASS LAMINAT D2557651900200

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

D.

Referenced Information

REFERENCE
11-00-00-400-007-A

DESIGNATION
Installation of the ESSO (Scotchcal Labels)

25-50-00-340-003-A

Filler Repair Method (Damage Not Through) - All Cargo Compartment Linings
with Honeycomb Core

25-54-11-000-001-A

Removal of the Forward Cargo-Compartment Partition FR24

25-54-11-400-001-A

Installation of the Forward Cargo-Compartment Partition FR24

25-54-12-000-001-A

Removal of the Forward Cargo-Compartment Partition FR34

25-54-12-000-002-A

Removal of the Ceiling Panels in the Forward Cargo-Compartment

25-54-12-000-003-A

Removal of the Sidewall Panels in the Forward Cargo-Compartment

25-54-12-400-001-A

Installation of the Forward Cargo-Compartment Partition FR34

25-54-12-400-002-A

Installation of the Ceiling Panels in the Forward Cargo-Compartment

25-54-12-400-003-A

Installation of the Sidewall Panels in the Forward Cargo- Compartment

25-55-11-000-001-A

Removal of the Aft Cargo-Compartment Partition FR47

25-55-11-000-002-A

Removal of the Ceiling Panels in the Aft Cargo-Compartment - FR47/FR59

AES

25-50-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-55-11-000-003-A

DESIGNATION
Removal of the Sidewall Panels in the Aft Cargo-Compartment - FR47/FR59

25-55-11-400-001-A

Installation of the Aft Cargo-Compartment Partition FR47

25-55-11-400-002-A

Installation of the Ceiling Panels in the Aft Cargo-Compartment -FR47/FR59

25-55-11-400-003-A

Installation of the Sidewall Panels in the Aft Cargo-Compartment - FR47/FR59

25-55-12-000-001-A

Removal of the Aft Cargo-Compartment Partition FR65

25-55-12-000-002-A

Removal of the Ceiling Panels in the Aft Cargo Compartment - FR59/FR65

25-55-12-000-003-A

Removal of the Sidewall Panels in the Aft Cargo Compartment - FR59/FR65

25-55-12-400-001-A

Installation of the Aft Cargo-Compartment Partition FR65

25-55-12-400-002-A

Installation of the Ceiling Panels in the Aft Cargo Compartment - FR59/FR65

25-55-12-400-003-A

Installation of the Sidewall Panels in the Aft Cargo Compartment - FR59/FR65

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump
Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

52-30-00-860-002-A
11-35-25-00

EQUIPMENT/FURNISHINGS - DESCRIPTION AND OPERATION

11-36-25-00

EQUIPMENT/FURNISHINGS - DESCRIPTION AND OPERATION

(Ref. Fig. 25-50-00-991-02700-A - Repair Procedure Identification Chart)


(Ref. Fig. 25-50-00-991-02800-A - CC Honeycomb Linings, Protection Patch)
(Ref. Fig. 25-50-00-991-02300-A - CC Honeycomb Linings, Protection Patch - General Information)
3.

Job Set-up
Subtask 25-50-00-010-111-A
A.

Get Access
(1)

Open the related cargo compartment door (Ref. TASK 52-30-00-860-001-A).

(2)

Put the ACCESS PLATFORM 2M (6 FT) in position.

Subtask 25-50-00-020-062-A
B.

Removal of the Related Lining(s)


NOTE :
(1)

AES

This is only necessary if you will do the procedure given in para 4. in the workshop.

Remove the lining(s) as necessary to install a protection patch.


(a)

Forward cargo compartment:


. (Ref. TASK 25-54-11-000-001-A)
. (Ref. TASK 25-54-12-000-001-A)
. (Ref. TASK 25-54-12-000-002-A)
. (Ref. TASK 25-54-12-000-003-A)

(b)

Aft
.
.
.
.
.
.

cargo compartment:
(Ref. TASK 25-55-11-000-001-A)
(Ref. TASK 25-55-11-000-002-A)
(Ref. TASK 25-55-11-000-003-A)
(Ref. TASK 25-55-12-000-001-A)
(Ref. TASK 25-55-12-000-002-A)
(Ref. TASK 25-55-12-000-003-A)

25-50-00 PB801

Page 2
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
Subtask 25-50-00-210-108-A
C.

General Information
(1)

Make sure the linings are clean and in the correct condition.
(a)

4.

If necessary do the repair (Ref. TASK 25-50-00-340-003-A).

(2)

For material information (Ref. SIL 25-097).

(3)

Select the related procedure A or B, see para. 4. of this task.


(Ref. Fig. 25-50-00-991-02700-A - Repair Procedure Identification Chart)

Procedure
Subtask 25-50-00-340-067-A
A.

Procedure A
. Installation of a Protection Patch (Reinforce S-Glass Laminat D2557651900200 with Adhesive).
(Ref. Fig. 25-50-00-991-02800-A - CC Honeycomb Linings, Protection Patch)
NOTE :

The weight of the lining will increase by 790 g (27.87 oz)


per 1 m2 (10.76 ft.2).

NOTE :

Do not use the patch to overlap another protection patch.

(1)

Cut a protection patch of the REINFORCE S-GLASS LAMINAT D2557651900200 to the applicable
dimensions.

(2)

Transfer/drill all holes from the lining before you install the protection patch.

(3)

Clean the mating surface.


WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS
ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
(a)

(4)

Clean the mating surface of the lining with CLEANING AGENTS (Material No: 11-010) and a
lint-free cotton cloth LINT-FREE COTTON CLOTH (Material No: 19-003) .

Install the protection patch:


WARNING : MAKE SURE THAT THE PROTECTION PATCH DOES NOT TOUCH:
THE FASTENERS AND THE WASHERS
THE FLANGES AND H-PROFILES
OF THE DECOMPRESSION PANEL.
IF THE PATCH TOUCHES THESE ITEMS, IT IS POSSIBLE THAT THE
DECOMPRESSION PANEL WILL NOT OPERATE CORRECTLY.

AES

(a)

At a corner of the protection patch, lift a small piece of the protective backing.

(b)

Carefully put the protection patch in position on the view side of the lining.

25-50-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
(c)

Make sure that all holes are aligned and that there is a sufficient clearance to the adjacent
components (e.g. decompression panel).
NOTE :

A later adjustment is not possible.

(d)

Carefully hold the protection patch, remove the remaining protective backing and put the the
protection patch onto the lining.

(e)

Push the protection patch onto lining with a ROLLER - RUBBER.


NOTE :

(f)

Move the roller from the center to the edges to avoid or remove air bubbles.

Make sure that all interface holes and cutouts are in the correct position so that you can install
the panel and/or the related equipment.

Subtask 25-50-00-340-068-A
B.

Procedure B
. Installation of a Protection Patch (Reinforce S-Glass Laminat D2557651900000) with 2 Component
Adhesive.
(Ref. Fig. 25-50-00-991-02300-A - CC Honeycomb Linings, Protection Patch - General Information)
NOTE :

The weight of the lining will increase by 690 g (24.34 oz) per 1 m2 (10.76 ft.2).

NOTE :

Do not use the patch to overlap another protection patch.

(1)

Cut a protection patch of REINFORCE S-GLASS LAMINAT D2557651900000 to the applicable


dimensions.

(2)

Transfer/drill all holes from the lining before you install the protection patch.

(3)

Clean the mating surfaces:


WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS
ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
(a)

(4)

Clean the mating surfaces of the lining and the protection patch with CLEANING AGENTS
(Material No: 11-010) and a lint-free cotton cloth LINT-FREE COTTON CLOTH (Material No:
19-003) .

Apply the adhesive:


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING AND RUBBER GLOVES.

AES

25-50-00 PB801

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(a)

(5)

Apply 200 g (7.05 oz) (fluid weight) of BONDING AND ADHESIVE COMPOUNDS (Material No:
08-001) per 1 m2 (10.76 ft.2) to the mating surface of the protection patch with a SCRAPER NON METALLIC.

Install the protection patch:


WARNING : MAKE SURE THAT THE PROTECTION PATCH DOES NOT TOUCH:
THE FASTENERS AND THE WASHERS
THE FLANGES AND H-PROFILES
OF THE DECOMPRESSION PANEL.
IF THE PATCH TOUCHES THESE ITEMS, IT IS POSSIBLE THAT THE
DECOMPRESSION PANEL WILL NOT OPERATE CORRECTLY.
(a)

Carefully put the protection patch in position on the view side of the lining.

(b)

Make sure that all holes are aligned and that there is a sufficient clearance to the adjacent
components (e.g. decompression panel).

(c)

If necessary move the protection patch to the correct position.

(d)

Carefully push the protection patch onto lining with a ROLLER - RUBBER.
NOTE :

5.

Move the roller from the center to the edges to avoid or remove air bubbles.

(e)

Remove the unwanted sealant with a SCRAPER - NON METALLIC.

(f)

Make sure that all interface holes and cutouts are in the correct position so that you can install
the panel and/or the related equipment.

(g)

Attach the protection patch in position with BONDING AND ADHESIVE COMPOUNDS
(Material No: 08-060) for 3 hours.

(h)

Remove the tape after the adhesive has cured.

Close-up
Subtask 25-50-00-420-063-A
A.

Installation of the Lining(s) if Removed to do the Procedure


(1)

Install the linings.


(a)

Forward cargo compartment:


. (Ref. TASK 25-54-11-400-001-A)
. (Ref. TASK 25-54-12-400-001-A)
. (Ref. TASK 25-54-12-400-002-A)
. (Ref. TASK 25-54-12-400-003-A)

(b)

Aft
.
.
.
.
.
.

cargo compartment:
(Ref. TASK 25-55-11-400-001-A)
(Ref. TASK 25-55-11-400-002-A)
(Ref. TASK 25-55-11-400-003-A)
(Ref. TASK 25-55-12-400-001-A)
(Ref. TASK 25-55-12-400-002-A)
(Ref. TASK 25-55-12-400-003-A)

Subtask 25-50-00-918-051-A
B.

Put the aircraft back to its initial configuration.


(1)

If necessary install new placards to the protected linings.


(a)

AES

Procedure (Ref. TASK 11-00-00-400-007-A).

25-50-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
(b)

Location:
. Forward cargo compartment (Ref. 11-35-25-00)
. Aft cargo compartment (Ref. 11-36-25-00).

Subtask 25-50-00-410-104-A
C.

AES

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Remove the access platform(s).

(3)

Close the cargo compartment door (Ref. TASK 52-30-00-860-002-A).

25-50-00 PB801

Page 6
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

LINING
CONDITION

DAMAGED
?

NO

REF. 255000340001
PROCEDURE A OR B

YES

DENTED
(SKIN NOT CRACKED)
?

YES

FILL DENT(S) WITH


HONEYCOMB FILLER
MATERIAL No 08001

NO
REF. 255000340001
PROCEDURE B

DAMAGE
THROUGH
?

NO

REPAIR DAMAGE
REF. 255000340004

YES
REF. 255000340001
PROCEDURE A OR B

NO PROTECTION
PROCEDURE APPLICABLE

N_MM_255000_8_EQM0_01_01

AES

FIGURE 25-50-00-991-02700-A SHEET 1


Repair Procedure Identification Chart

25-50-00 PB801

Page 7
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

VIEW SIDE
HONEYCOMB CORE

SGLASS PATCH
D2557651900000
MAT. No. 08001 OR
D2557651900200

PROTECTION ON PANEL / LINING SURFACE WITHOUT DAMAGE

VIEW SIDE

HONEYCOMB
CORE

SGLASS PATCH
D2557651900000
OR
D2557651900200

HONEYCOMB
CORE

SGLASS PATCH
D2557651900000
MAT. No. 08001 OR
D2557651900200

FILLER

DAMAGE TO BE REPAIRED AS PER AMM


TASK 250000340004
SURFACE FLAT
DAMAGE NOT REPAIRED
INCORRECT ON DAMAGE NOT THROUGH

CORRECT ON DAMAGE NOT THROUGH

VIEW SIDE
DENT NOT FILLED
FRONT (VIEW)
SURFACE

REAR SURFACE

SGLASS PATCH

HONEYCOMB CORE

FRONT (VIEW) ADHESIVE


SURFACE
MAT. No. 08001

REAR SURFACE

SGLASS PATCH
D2557651900000

HONEYCOMB CORE

DENTS TO BE FILLED WITH ADHESIVE MAT. No. 08001

INCORRECT ON DENT

CORRECT PROTECTION ON DENT

N_MM_255000_8_ELM0_01_00

AES

FIGURE 25-50-00-991-02800-A SHEET 1


CC Honeycomb Linings, Protection Patch

25-50-00 PB801

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-50-00-340-002-A
Repair of the Flanges of the Cargo-Compartment Decompression Panels
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN YOU USE
SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15 MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN IRRITANTS.
WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURERS
INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE MATERIAL/S.
USE PROTECTIVE CLOTHING AND RUBBER GLOVES.
1.

Reason for the Job


Refer to the AMM task 25-50-00-200-024

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

CLOTH - ABRASIVE (GRADE 120-180)

No specific

CLOTH-EMERY (GRADE 80 - 120)

No specific
No specific

1
1

CUTTER - THIN BLADE


PLATE - PRESSURE

No specific

VACUUM EQUIPMENT 0 TO 1 BAR (15 PSI)

No specific

WARNING NOTICE(S)

B.

Consumable Materials

REFERENCE
Material No: 08-001
Material No: 08-005A
Material No: 08-060
Material No: 11-003
Material No: 11-010

AES

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
EPOXY ADHESIVE
BONDING AND ADHESIVE COMPOUNDS
SEALING TAPE
BONDING AND ADHESIVE COMPOUNDS
TAPE, PRESSURE SENSITIVE, GLASSCLOTH
CLEANING AGENTS
METHYL-ETHYL-KETONE
CLEANING AGENTS
ISOPROPYL ALCOHOL

25-50-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
REFERENCE
Material No: 19-003
Material No: 20-034
No specific

DESIGNATION
LINT-FREE COTTON CLOTH
REPAIR MATERIALS FOR COMPOSITE STRUCTURE
GLASS CLOTH FOR LAMINATES
BONDING AND ADHESIVE COMPOUNDS (DAN 1199-01)

No specific

FOAM TAPE (ABS 5006 4B/4D)

No specific

FOAM TAPE (ABS 5006 6A)

No specific

H-PROFILE

No specific

TAPE (DAN 328-H12)

No specific

prefabricated molding block

No specific

waxed paper

C.

Work Zones and Access Panels


ZONE/ACCESS

130
150
160

ZONE DESCRIPTION
FWD CAR COMPT AFT BULKHEAD OF AVNCS COMP
AFT CARGO COMPARTMENT FWD PRESS BULKHEAD
BULK CARGO COMPARTEMENT AFT BULKHEAD

D.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-54-11-000-001-A

Removal of the Forward Cargo-Compartment Partition FR24

25-54-11-400-001-A

Installation of the Forward Cargo-Compartment Partition FR24

25-54-12-000-002-A

Removal of the Ceiling Panels in the Forward Cargo-Compartment

25-54-12-400-002-A

Installation of the Ceiling Panels in the Forward Cargo-Compartment

25-55-12-000-002-A

Removal of the Ceiling Panels in the Aft Cargo Compartment - FR59/FR65

25-55-12-400-002-A

Installation of the Ceiling Panels in the Aft Cargo Compartment - FR59/FR65

25-68-41-960-001-A
52-30-00-860-001-A

Replacement of the Decompression Panels


Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump
Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

52-30-00-860-002-A

SIL 25-097
(Ref. Fig. 25-50-00-991-02600-A - Decompression Panel)
(Ref. Fig. 25-50-00-991-05100-A - Decompression Panel - Flanges - Preparation of the Decompression Panel and the HProfile)
(Ref. Fig. 25-50-00-991-05200-A - Decompression Panel - Flanges - General Configuration of the H-Profile and the
attached Hardware)
3.

Job Set-up
Subtask 25-50-00-861-053-A
A.

AES

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

25-50-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
Subtask 25-50-00-010-097-A
B.

Get Access
(1)

Open the applicable cargo compartment door (Ref. TASK 52-30-00-860-001-A).

(2)

Put the ACCESS PLATFORM 2M (6 FT) in position at the opening of the forward/aft cargocompartment door.

(3)

Put the WARNING NOTICE(S) on the control panel of the forward/aft cargo loading system to tell
persons not to use it.

Subtask 25-50-00-020-061-A
C.

4.

Removal of the Damaged Panels


(1)

Remove the forward cargo-compartment partition at FR24 (Ref. TASK 25-54-11-000-001-A).

(2)

Remove the ceiling panels in the forward cargo compartment (Ref. TASK 25-54-12-000-002-A).

(3)

Remove the ceiling panels in the aft cargo compartment (Ref. TASK 25-55-12-000-002-A).

(4)

Remove the decompression panels (Ref. TASK 25-68-41-960-001-A).

Procedure
Subtask 25-50-00-350-051-B
A.

Repair of the Flanges of the Decompression Panels


(1)

Repair Solution 1 - Repair of the Flange with Glasscloth


(Ref. Fig. 25-50-00-991-02600-A - Decompression Panel)
(a)

Remove the sealing tape BONDING AND ADHESIVE COMPOUNDS (Material No: 08-005A)
from the rear side of the flange that is damaged.

(b)

Remove the unwanted material from the flange that is damaged.

(c)

Chamfer the edges of the damage with a CLOTH - ABRASIVE (GRADE 120-180).

WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(d)

Clean the repair area with CLEANING AGENTS (Material No: 11-010) .

(e)

Cut 3 layers of the glasscloth REPAIR MATERIALS FOR COMPOSITE STRUCTURE (Material
No: 20-034) to the correct size.

(f)

Put a prefabricated molding block in position to support the repair.

(g)

Prepare the epoxy adhesive BONDING AND ADHESIVE COMPOUNDS (Material No: 08-001) .
NOTE :

AES

The manufacturers instructions will give you the correct procedure.

(h)

Put a sheet of waxed paper on the molding block.

(i)

Do the repair:
1

Put the first layer of glasscloth REPAIR MATERIALS FOR COMPOSITE STRUCTURE
(Material No: 20-034) on the repair area.

Apply epoxy adhesive BONDING AND ADHESIVE COMPOUNDS (Material No: 08-001) to
the glasscloth.

Put the second layer of glasscloth REPAIR MATERIALS FOR COMPOSITE STRUCTURE
(Material No: 20-034) onto the first layer of glasscloth.

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AIRCRAFT MAINTENANCE MANUAL
4

Apply epoxy adhesive BONDING AND ADHESIVE COMPOUNDS (Material No: 08-001) to
the glasscloth.

Put the third layer of glasscloth REPAIR MATERIALS FOR COMPOSITE STRUCTURE
(Material No: 20-034) onto the second layer of glasscloth.

Apply epoxy adhesive BONDING AND ADHESIVE COMPOUNDS (Material No: 08-001) to
the glasscloth.

Put a sheet of waxed paper onto the repair area.

Put a PLATE - PRESSURE or a VACUUM EQUIPMENT 0 TO 1 BAR (15 PSI) on the


repair area.

Remove the unwanted adhesive.


NOTE :

The curing times are given in the manufacturers instructions.

(j)

Make sure that the thickness of the repair is not more than 0.8 mm (0.0315 in.).

(k)

If necessary, correct the thickness with a CLOTH - ABRASIVE (GRADE 120-180).

(l)

If necessary, cut the repair to the correct shape (ref. detail A).

(m) Apply the tape BONDING AND ADHESIVE COMPOUNDS (Material No: 08-060) to the rear
side of the repair.

(2)

(n)

Apply the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-005A) to the rear side of
the repair.

(o)

Clean the inner surface of the repaired flange with CLEANING AGENTS (Material No: 11-003)
and a lint-free cotton cloth LINT-FREE COTTON CLOTH (Material No: 19-003) .

(p)

Apply a FOAM TAPE (ABS 5006 4B/4D) along the inner surface of the repaired flange. Make
sure that it is flush with the outer edge.

Repair Solution 2 - Repair of the Flange with H-Profiles


(Ref. Fig. 25-50-00-991-05100-A - Decompression Panel - Flanges - Preparation of the Decompression
Panel and the H-Profile)
NOTE :

Refer to (Ref. SIL 25-097) for more information.

(a)

Remove the attached hardware from the decompression panel and retain it for reference and
reinstallation.

(b)

Cut the flange of the decompression panel to give space for the replacement flanges made from
the H-PROFILE.

(c)

Make a drilling template of all the holes on the decompression panel and retain it for reference.

(d)

Cut the replacement H-PROFILE to the necessary length.

(e)

Cut the corner joint of the replacement H-PROFILE to 45 degrees.

(f)

Smooth and deburr all cut edges of the H-PROFILE with a CLOTH-EMERY (GRADE 80 - 120).

(g)

Clean the mating surface of the decompression panel and the inner side of the replacement HPROFILE. Use CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth LINTFREE COTTON CLOTH (Material No: 19-003) .

(h)

Apply BONDING AND ADHESIVE COMPOUNDS (DAN 1199-01) to:


. The inner side of the replacement H-PROFILE
. The prepared mating surfaces on the decompression panel.
NOTE :

AES

The manufacturers instructions will give you the correct procedure.

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AIRCRAFT MAINTENANCE MANUAL
(i)

Push the replacement H-PROFILE into position on the compression panel. Do a check of the
alignment and the joint.

(j)

Remove the unwanted adhesive with CLEANING AGENTS (Material No: 11-003) and a lint-free
cotton cloth LINT-FREE COTTON CLOTH (Material No: 19-003) .

(k)

Make sure that the repair area is dry.

(l)

Put the drilling template in position and drill the holes for the attachment hardware into the
decompression panel.
NOTE :

The manufacturers instructions will give you the correct procedure and the correct drill
diameter.

(m) Smooth and deburr all the drilled holes with a CLOTH-EMERY (GRADE 80 - 120).

(3)

(n)

Clean the inner surface of the replacement H-PROFILE with CLEANING AGENTS (Material No:
11-003) and a lint-free cotton cloth LINT-FREE COTTON CLOTH (Material No: 19-003) .

(o)

Apply FOAM TAPE (ABS 5006 6A) along the inner surface of the replacement H-PROFILE.
Make sure that the foam tape is flush with the outer edge.

(p)

Install all the retained hardware on the decompression panel.

(q)

Apply TAPE (DAN 328-H12) to all the corner slots.

Repair Solution 3 - Replacement of H-Profiles


(Ref. Fig. 25-50-00-991-05200-A - Decompression Panel - Flanges - General Configuration of the HProfile and the attached Hardware)
NOTE :

Refer to (Ref. SIL 25-097) for more information.

(a)

Remove the attached hardware and retain it for reference and reinstallation.

(b)

Disconnect the H-Profile with a CUTTER - THIN BLADE and remove it from the decompression
panel.
NOTE :

(c)

Make a drilling template of all the holes on the decompression panel and retain it for reference.

(d)

Cut the replacement H-PROFILE to the necessary length.

(e)

Cut the corner joint of the replacement H-PROFILE to 45 degrees.

(f)

Smooth and deburr all the cut edges of the H-PROFILE with a CLOTH-EMERY (GRADE 80 120).

(g)

Clean the mating surface of the decompression panel and the inner side of the replacement HPROFILE. Use CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth LINTFREE COTTON CLOTH (Material No: 19-003) .

(h)

Apply BONDING AND ADHESIVE COMPOUNDS (DAN 1199-01) to:


. The inner side of the replacement H-PROFILE
. The prepared mating surfaces on the decompression panel.
NOTE :

AES

The manufacturers instructions will give you the correct procedure.

The manufacturers instructions will give you the correct procedure.

(i)

Push the replacement H-PROFILE into position on the decompression panel. Do a check of the
alignment and the joint.

(j)

Remove the unwanted adhesive with CLEANING AGENTS (Material No: 11-003) and a lint-free
cotton cloth LINT-FREE COTTON CLOTH (Material No: 19-003) .

(k)

Make sure that the repair area is dry.

25-50-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
(l)

Put the drilling template in position and drill the holes for the attachment hardware into the
decompression panel.
NOTE :

The manufacturers instructions will give you the correct procedure and the correct drill
diameter.

(m) Smooth and deburr all the drilled holes with a CLOTH-EMERY (GRADE 80 - 120).

5.

(n)

Clean the inner surface of the replacement H-PROFILE with CLEANING AGENTS (Material No:
11-003) and a lint-free cotton cloth LINT-FREE COTTON CLOTH (Material No: 19-003) .

(o)

Apply FOAM TAPE (ABS 5006 6A) along the inner surface of the replacement H-PROFILE.
Make sure that it is flush with the outer edge.

(p)

Install all the retained hardware on the panel.

(q)

Apply TAPE (DAN 328-H12) to all the corner slots.

Close-up
Subtask 25-50-00-420-062-A
A.

Installation of the Panels


(1)

Install the decompression panels (Ref. TASK 25-68-41-960-001-A).

(2)

Install the forward cargo-compartment partition at FR24 (Ref. TASK 25-54-11-400-001-A).

(3)

Install the ceiling panels in the forward cargo compartment (Ref. TASK 25-54-12-400-002-A).

(4)

Install the ceiling panels in the aft cargo compartment (Ref. TASK 25-55-12-400-002-A).

Subtask 25-50-00-410-090-A
B.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Close the applicable cargo compartment door(s) (Ref. TASK 52-30-00-860-002-A).

(3)

Remove the WARNING NOTICE(S) from the control panel of the forward/aft cargo loading system.

(4)

Remove the access platform(s).

Subtask 25-50-00-862-052-A
C.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-50-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

1.) CORNER SPLICING

10mm
(0.39 in.)

EXAMPLE
REPAIR

20mm
(0.79 in.)

ALTERNATIVE METHOD

"X%"

2.0mm
(0.079 in.)
DAMAGED
FLANGE

20mm
(0.79 in.)

"X%"
45

B
SECTION

BB
EXAMPLE

MAXIMUM LIMIT OF
THE DAMAGE

3 LAYERS
OF GLASSCLOTH

20mm SPLICING

0.8mm
(0.031 in.)

(0.79 in.)

MAXIMUM LIMIT
OF THE
DAMAGE

20mm
(0.79 in.)

REPAIRED
FLANGE

SPLICED AREA

LIMIT OF
THE DAMAGE
2.) FLANGE AND CORNER SPLICING

SECTION

CC

3 LAYERS
OF GLASSCLOTH

20mm SPLICING

EXAMPLE

(0.79 in.)

2
3
SPLICE

"X%"
LENGTH OF REPAIR

0.8mm
(0.031 in.)

REPAIR
PRESSURE PLATE

"X%"

BLOCK
PANEL

100%

TABLE

NOTE:
"X%"

PERMITTED REPAIR AREA: UP TO 4 CORNERS AND ONE FLANGE WHEN "X%"


IS NOT MORE THAN 25% OF FLANGE LENGTH

PERMITTED REPAIR AREA: UP TO 4 CORNERS AND TWO FLANGES WHEN "X%"


IS NOT MORE THAN 20% OF FLANGE LENGTH

PERMITTED REPAIR AREA: UP TO 4 CORNERS AND FOUR FLANGES WHEN


"X%" IS NOT MORE THAN 15% OF FLANGE LENGTH

100%

N_MM_255000_8_APM0_01_00

AES

FIGURE 25-50-00-991-02600-A SHEET 1


Decompression Panel

25-50-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

SECTION

AA
EXAMPLE

DECOMPRESSION PANEL

A
FLANGE
(TRIMMED AREA)
FLANGE
(TRIMMED AREA)

DECOMPRESSION PANEL

B
TYPICAL ON FOUR CORNERS

HPROFILE

2.0mm
(0.079 in.)

HPROFILE
DECOMPRESSION PANEL
32mm
(1.260 in.)

45
HPROFILE

* NECESSARY LENGTH
OF HPROFILE

DECOMPRESSION PANEL

N_MM_255000_8_GAM0_01_00

AES

FIGURE 25-50-00-991-05100-A SHEET 1


Decompression Panel - Flanges - Preparation of the
Decompression Panel and the H-Profile

25-50-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

TYPICAL ON FOUR CORNERS

HPROFILE

2.0mm
(0.079 in.)

B
HPROFILE

10mm
(0.394 in.)

C
45
HPROFILE

SECTION
DECOMPRESSION PANEL

BB

DECOMPRESSION PANEL

EXAMPLE
DECOMPRESSION PANEL
(REAR SIDE)

ADHESIVE
HPROFILE

FOAM TAPE

SECTION

CC
PANEL LATCH

EXAMPLE

CARGO LINER PANEL


DECOMPRESSION PANEL
(REAR SIDE)
ADHESIVE

HPROFILE

WASHER, COUNTERSUNK
SCREW, COUNTERSUNK

FOAM TAPE
N_MM_255000_8_GCM0_01_00

AES

FIGURE 25-50-00-991-05200-A SHEET 1


Decompression Panel - Flanges - General Configuration of
the H-Profile and the attached Hardware

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-50-00-340-003-A
Filler Repair Method (Damage Not Through) - All Cargo Compartment Linings with Honeycomb Core
1.

Reason for the Job


Refer to the AMM task 25-50-00-200-024

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

Consumable Materials

REFERENCE
Material No: 08-115
Material No: 08-115A
Material No: 08-115B
Material No: 08-115C
Material No: 11-010
Material No: 19-003
C.

QTY
DESIGNATION
1
CLOTH - ABRASIVE (GRADE 120-180)

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
CLEANING AGENTS
ISOPROPYL ALCOHOL
LINT-FREE COTTON CLOTH

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

D.

Referenced Information

REFERENCE
25-50-00-200-024-A

DESIGNATION
Cargo Compartment Linings with Honeycomb Core - General Repair/Protection
Information
(Ref. Fig. 25-50-00-991-03600-A - CC Honeycomb Linings, Filler - Damage Not Through)
3.

Job Set-up
Subtask 25-50-00-010-106-A
A.

4.

Get Access
(Ref. TASK 25-50-00-200-024-A)

Procedure
Subtask 25-50-00-220-057-A
A.

Identification of the Damage Limits (Ref. TASK 25-50-00-200-024-A)


(1)

AES

If the length of a damaged area is more than 25 mm (0.98 in.):


. The minimum distance to another damaged area or repaired area in the same panel is 50 mm (1.97
in.)

25-50-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
.

If the distance to another damaged area is less than 50 mm (1.97 in.), both damaged areas should
be considered as a single damage.

Subtask 25-50-00-340-062-A
B.

Repair of the Core and/or Edge of the Cargo Compartment Lining with Filler
(Ref. Fig. 25-50-00-991-03600-A - CC Honeycomb Linings, Filler - Damage Not Through)
(1)

Remove the damaged material from the lining panel.

(2)

Deburr the edges with a CLOTH - ABRASIVE (GRADE 120-180).

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE


MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
(3)

Clean the area with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth LINTFREE COTTON CLOTH (Material No: 19-003) .

(4)

Fill the
. BONDING AND ADHESIVE
or
. BONDING AND ADHESIVE
or
. BONDING AND ADHESIVE
or
. BONDING AND ADHESIVE
into the prepared area.
NOTE :

(5)
5.

COMPOUNDS (Material No: 08-115)


COMPOUNDS (Material No: 08-115A)
COMPOUNDS (Material No: 08-115B)
COMPOUNDS (Material No: 08-115C)

Obey the manufacturers instructions.

Make the cured repaired area smooth with a CLOTH - ABRASIVE (GRADE 120-180).

Close-up
Subtask 25-50-00-410-099-A
A.

AES

Close Access
(Ref. TASK 25-50-00-200-024-A)

25-50-00 PB801

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

HONEYCOMB CORE

FILLER

EXAMPLE CORE REPAIR

PREPREG LAYERS
VIEW SIDE

HONEYCOMB CORE

A
EXAMPLE EDGE REPAIR

FILLER

NOTE:
A = 50mm (1.97 in.) MIN
N_MM_255000_8_ECM0_01_00

AES

FIGURE 25-50-00-991-03600-A SHEET 1


CC Honeycomb Linings, Filler - Damage Not Through

25-50-00 PB801

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-50-00-340-004-A
Patch and Filler Repair Method (Damage Not Through) - All Cargo Compartment Linings with Honeycomb Core
1.

Reason for the Job


Refer to the AMM task 25-50-00-200-024

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

Consumable Materials

REFERENCE
Material No: 08-075
Material No: 08-076
Material No: 08-077
Material No: 08-115
Material No: 08-115A
Material No: 08-115B
Material No: 08-115C
Material No: 11-010
Material No: 19-003
C.

QTY
DESIGNATION
1
CLOTH - ABRASIVE (GRADE 120-180)

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
QUICK SETTING EPOXY ADHESIVE KIT
BONDING AND ADHESIVE COMPOUNDS
QUICK SETTING EPOXY ADHESIVE KIT
BONDING AND ADHESIVE COMPOUNDS
QUICK SETTING EPOXY ADHESIVE KIT
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
CLEANING AGENTS
ISOPROPYL ALCOHOL
LINT-FREE COTTON CLOTH

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

D.

Referenced Information

REFERENCE
25-50-00-200-024-A

DESIGNATION
Cargo Compartment Linings with Honeycomb Core - General Repair/Protection
Information
(Ref. Fig. 25-50-00-991-02900-A - CC Honeycomb Linings, Filler and Patches (AKRO 300) - Damage Not Through)
3.

Job Set-up
Subtask 25-50-00-010-098-A
A.

AES

Get Access
(Ref. TASK 25-50-00-200-024-A)

25-50-00 PB801

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
Subtask 25-50-00-220-050-A
A.

Identification of the Damage Limits (Ref. TASK 25-50-00-200-024-A)


(1)

If the length of a damaged area is more than 25 mm (0.98 in.):


. the minimum distance to another damaged area or repaired area in the same panel is 50 mm (1.97
in.)
. If the distance to another damaged area is less than 50 mm (1.97 in.), both damaged areas should
be considered as a single damage.

(2)

Select the appropriate repair kit.


. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-075)
or
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-076)
or
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-077)
!------------------------------------!---------------------------------------!
!
Mat.-No.:
! Damage length:
! Damage width:
!
!------------------------------------!---------------------------------------!
!08-075(Akro Fireguard Patch, small) ! 50.8 mm (2.0 in.) ! 50.8 mm (2.0 in.) !
!------------------------------------!---------------------------------------!
!08-076(Akro Fireguard Patch, medium)! 50.8 mm (2.0 in.) ! 152 mm (6.0 in.) !
!------------------------------------!---------------------------------------!
!08-077(Akro Fireguard Patch, large) ! 152 mm (6.0 in.) ! 152 mm (6.0 in.) !
!------------------------------------!---------------------------------------!
NOTE :

The repair patch must overlap the damaged area 25.4 mm (1.00 in.) minimum in all directions

Subtask 25-50-00-340-051-A
B.

Repair of Cargo Compartment Lining(s) with Patch and Filler.


(Ref. Fig. 25-50-00-991-02900-A - CC Honeycomb Linings, Filler and Patches (AKRO 300) - Damage Not
Through)
Use
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-075)
or
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-076)
or
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-077) .
NOTE :

If the damage exceeds the dimension of the biggest repair patch, it is allowed to overlap patches in one
direction only.
Make sure that the minimum overlap width is 6.4 mm (0.25 in.).

(1)

Carefully remove the damaged material from the lining panel.

(2)

If necessary remove a portion of the layers of TELDAR film from the repair area at least as large as the
used patch(es).
NOTE :

AES

The lining panel has a TELDAR film if the resin below the white film is of a different color.

(3)

Make the repair smooth with a CLOTH - ABRASIVE (GRADE 120-180) and make sure that all the
gloss finish is
removed.

(4)

Remove the grit and dust from the repair area with the towel supplied in the repair kit(s).

25-50-00 PB801

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.

5.

(5)

Clean the repair area with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

(6)

Fill the
. BONDING AND ADHESIVE
or
. BONDING AND ADHESIVE
or
. BONDING AND ADHESIVE
or
. BONDING AND ADHESIVE
it into the prepared area.

COMPOUNDS (Material No: 08-115)


COMPOUNDS (Material No: 08-115A)
COMPOUNDS (Material No: 08-115B)
COMPOUNDS (Material No: 08-115C)

(7)

Perform the further work-steps necessary to complete the repair according to the manufacturers
instructions delivered with the repair kit(s).

(8)

Make sure that:


. The repair patch(es) overlap the damaged area 25.4 mm (1.00 in.) minimum in all directions
(dimension A)
. The reinforcement scrim(s) overlap the repair patch(es) 25.4 mm (1.00 in.) minimum in all
directions (dimension A).

Close-up
Subtask 25-50-00-410-091-A
A.

AES

Close Access
(Ref. TASK 25-50-00-200-024-A)

25-50-00 PB801

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

VIEW SIDE

FIBERGLASS CLOTH
1
PATCH

FILLER

HONEYCOMB CORE

NOTE:
1

AKRO FIREGUARD 300 SERIES

A = 25.4 mm (1.0 in.) MIN


N_MM_255000_8_EAM0_01_00

AES

FIGURE 25-50-00-991-02900-A SHEET 1


CC Honeycomb Linings, Filler and Patches (AKRO 300) Damage Not Through

25-50-00 PB801

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-50-00-340-005-A
Speed Patches (on Both Sides) Repair Method (Damage Through) - All Cargo Compartment Linings with Honeycomb
Core
1.

Reason for the Job


Refer to the AMM task 25-50-00-200-024

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
1
CLOTH - ABRASIVE (GRADE 120-180)

Consumable Materials

REFERENCE
Material No: 11-010
Material No: 19-003
No specific
C.

DESIGNATION
CLEANING AGENTS
ISOPROPYL ALCOHOL
LINT-FREE COTTON CLOTH
GILLPATCH III

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

D.

Referenced Information

REFERENCE
25-50-00-200-024-A

DESIGNATION
Cargo Compartment Linings with Honeycomb Core - General Repair/Protection
Information
(Ref. Fig. 25-50-00-991-03700-A - CC Honeycomb Linings, 3 Patches - Damage Through)
3.

Job Set-up
Subtask 25-50-00-010-099-A
A.

4.

Get Access
(Ref. TASK 25-50-00-200-024-A).

Procedure
Subtask 25-50-00-220-051-A
A.

Identification of the Damage Limits (Ref. TASK 25-50-00-200-024-A)


(1)

Type of repair patch:


. GILLPATCH III

Subtask 25-50-00-340-054-A
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH
A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
AES

25-50-00 PB801

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DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
B.

Repair of the Lining


(Ref. Fig. 25-50-00-991-03700-A - CC Honeycomb Linings, 3 Patches - Damage Through)
(1)

Remove the damaged material from the lining.

(2)

Rework the contour of the damaged area in order to get a regular shape.
NOTE :

This will let you to cut and install the inlay patch correctly.

(3)

Remove the rough edges with a CLOTH - ABRASIVE (GRADE 120-180).

(4)

Clean the area with CLEANING AGENTS (Material No: 11-010) and a lint free cotton cloth LINTFREE COTTON CLOTH (Material No: 19-003) .

(5)

Cut two repair patches (1) and (3) to the applicable dimensions.
NOTE :

The repair patches must be 38 mm (1.5 in.) larger than the damaged area in all directions.

NOTE :

Do not use the patch to overlap another repair.

NOTE :

If the lining panel has a aluminium or titanium cover sheet installed, the repair patch on the view
side of the panel should not overlap the cover sheet.

(6)

Deburr the edges of the two repair patches with a CLOTH - ABRASIVE (GRADE 120-180).

(7)

Remove the protective backing from the repair patch (1).

(8)

Put the patch (1) over the damaged area on the rear side of the panel and push it in position.

(9)

Cut an inlay patch (2) to the dimension of the damaged area.

(10) Remove the protective backing from the inlay patch (2).
(11) From the view (cargo compartment) side of the panel:
(a)

Bond the inlay patch (2) onto the adhesive side of the rear side patch (1)

(b)

Make sure that patch (2) fully covers the adhesive side of the rear side patch (1).

(12) Remove the protective backing from the repair patch (3).
(13) Put the repair patch (3) over the damaged area on the view side of the panel and push it in position.
5.

Close-up
Subtask 25-50-00-410-092-A
A.

AES

Close Access
(Ref. TASK 25-50-00-200-024-A)

25-50-00 PB801

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

VIEW SIDE

OUTER PATCH 1

PATCH 3

DAMAGED MATERIAL
REMOVED

INLAY PATCH 2

HONEYCOMB CORE

NOTE:
A = 38 mm (1.5 in.) MIN

N_MM_255000_8_EDM0_01_00

AES

FIGURE 25-50-00-991-03700-A SHEET 1


CC Honeycomb Linings, 3 Patches - Damage Through

25-50-00 PB801

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-50-00-340-006-A
Speed Patches (on View Side) Repair Method (Damage Through) - All Cargo Compartment Linings with Honeycomb
Core, but not Ceiling Panels
1.

Reason for the Job


Refer to the AMM task 25-50-00-200-024

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
2
CLOTH - ABRASIVE (GRADE 120-180)

No specific

CLOTH-EMERY (GRADE 320 - 400)

No specific

GUN - RIVET

B.

Consumable Materials

REFERENCE
Material No: 08-114
Material No: 08-114A
Material No: 11-010
Material No: 19-003
C.

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
REPAIR PATCH INTURNESCENT SELF ADHESIVE
BONDING AND ADHESIVE COMPOUNDS
REPAIR PATCH INTURNESCENT SELF ADHESIVE
CLEANING AGENTS
ISOPROPYL ALCOHOL
LINT-FREE COTTON CLOTH

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

D.

Referenced Information

REFERENCE
25-50-00-200-024-A

DESIGNATION
Cargo Compartment Linings with Honeycomb Core - General Repair/Protection
Information
(Ref. Fig. 25-50-00-991-04100-A - CC Honeycomb Linings, 2 Patches - Damage Through)
3.

Job Set-up
Subtask 25-50-00-010-101-A
A.

Get Access
(Ref. TASK 25-50-00-200-024-A).

Subtask 25-50-00-220-052-A
B.

Identification of the Damage Limits (Ref. TASK 25-50-00-200-024-A)


(1)

AES

Type of repair patch:


. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-114A)
or
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-114) (AKRO FIREGUARD AF 800
SERIES)

25-50-00 PB801

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
Subtask 25-50-00-340-056-A
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH
A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
A.

Repair of the Panel with Repair Patch BONDING AND ADHESIVE COMPOUNDS (Material No: 08-114A)
(Ref. Fig. 25-50-00-991-04100-A - CC Honeycomb Linings, 2 Patches - Damage Through)
(1)

Carefully remove the damaged material from the lining.

(2)

Remove the rough edges with a CLOTH - ABRASIVE (GRADE 120-180).

(3)

Clean the area with CLEANING AGENTS (Material No: 11-010) and a lint free cotton cloth LINTFREE COTTON CLOTH (Material No: 19-003) .

(4)

Do an inspection of the component interface and/or the adjacent area.


NOTE :

(5)

Make sure that all components behind the lining you will repair are not damaged.

Cut two repair patches to the applicable dimensions.


NOTE :

The repair patch (1) must be 38 mm (1.5 in.) larger than the damaged area in all directions.

NOTE :

The repair patch (2) must be 50 mm (2.0 in.) larger than repair patch (1) in all directions.

NOTE :

Do not use the patch to overlap another repair.

(6)

Deburr the edges of the two repair patches with a CLOTH - ABRASIVE (GRADE 120-180).

(7)

Remove the protective backing from the repair patch (1).

(8)

Put the patch (1) over the damaged area and push it in position.

(9)

Remove the protective backing from the repair patch (2).

(10) Put the repair patch (2) over the patch (1) and push it in position.
Subtask 25-50-00-340-057-A
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH
A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

AES

25-50-00 PB801

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
B.

Repair of the Panel with Repair Patch BONDING AND ADHESIVE COMPOUNDS (Material No: 08-114)
NOTE :

Do not use the patch to overlap another repair.

(1)

Remove the unwanted material from the panel.

(2)

Make the repair area smooth and deburr it with a CLOTH - ABRASIVE (GRADE 120-180).

(3)

Clean the repair area with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003)

(4)

Make sure that the repair area is dry.

(5)

Cut a patch to the applicable dimensions.


NOTE :

The repair patch must be 38 mm (1.5 in.) larger than the damaged area in all directions. It is
not allowed to overlap patches.

(6)

Deburr the edges of the patch with a CLOTH-EMERY (GRADE 320 - 400).

(7)

Remove the protective backing from the repair patch if necessary.


NOTE :

(8)

Put the patch over the damaged area and push it into position.
NOTE :

(9)

Obey the manufacturers instructions.

The repair patch must be 38 mm (1.5 in.) larger than the damaged area in all directions.

Transfer/drill the holes from the repair patch to the top layer of the panel.

(10) Install the steel blind rivets (part of the repair kit) with a GUN - RIVET.
5.

Close-up
Subtask 25-50-00-410-094-A
A.

AES

Close Access
(Ref. TASK 25-50-00-200-024-A)

25-50-00 PB801

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

VIEW SIDE

PATCH 2

PATCH 1

DAMAGED
MATERIAL
REMOVED

HONEYCOMB CORE

NOTE:
A = 38 mm (1.5 in.) MIN
B = 50 mm (2.0 in.) MIN
SIDEWALL, PARTITION AND PROTECTIVE PANELS
N_MM_255000_8_EHM0_01_00

AES

FIGURE 25-50-00-991-04100-A SHEET 1


CC Honeycomb Linings, 2 Patches - Damage Through

25-50-00 PB801

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-50-00-340-007-A
Replacement of Cargo Compartment Ceiling Panel, Side Wall Panel and Partition Panel
1.

Reason for the Job


Refer to the AMM task 25-50-00-200-024

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
CLOTH - ABRASIVE (GRADE 120-180)

No specific

CUTTER - THIN BLADE

No specific

KNIFE - SHARP

B.

Consumable Materials

REFERENCE
Material No: 11-010
Material No: 16-053
Material No: 19-003
C.

DESIGNATION
CLEANING AGENTS
ISOPROPYL ALCOHOL
STRUCTURE PAINTS
FILLER FOR CORE AND EDGE (2 PARTS)
LINT-FREE COTTON CLOTH

Work Zones and Access Panels


ZONE/ACCESS

200

UPPER HALF FUSELAGE


D.

Referenced Information

REFERENCE
25-50-00-200-024-A
3.

ZONE DESCRIPTION

DESIGNATION
Cargo Compartment Linings with Honeycomb Core - General Repair/Protection
Information

Job Set-up
Subtask 25-50-00-010-100-A
A.

4.

Get Access
(Ref. TASK 25-50-00-200-024-A)

Procedure
Subtask 25-50-00-340-055-A
A.

Replacement of a Panel
(1)

Remove all anchor-nuts, clip-nuts and other items from the damaged panel.

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE


MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES AND GOGGLES.

AES

25-50-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
CAUTION :

MAKE SURE THAT THE THICKNESS OF THE NEW PANEL IS THE SAME AS THE
THICKNESS OF THE REMOVED PANEL. IF IT IS NOT THE SAME, THERE WILL NOT BE
SUFFICIENT FIRE-PROTECTION IN THE CARGO COMPARTMENT.

(2)

Cut the semi-finished replacement material (according to the SIL 25-097) with a CUTTER - THIN
BLADE or a KNIFE - SHARP to the necessary dimension.

(3)

Ddeburr the edges and make them smooth with a CLOTH - ABRASIVE (GRADE 120-180).

(4)

Use the removed panel as a template and transfer all the holes from the removed panel to the
replacement panel.

(5)

Drill and deburr the holes.

(6)

Remove the honeycomb-core to a minimum depth of 6 mm (0.24 in.) from along the edges you have
cut.

WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES AND GOGGLES.
(7)

Clean the replacement panel with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton
cloth LINT-FREE COTTON CLOTH (Material No: 19-003) .

WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES AND GOGGLES.

AES

25-50-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
(8)

Apply the filler STRUCTURE PAINTS (Material No: 16-053) into the edges and let the filler harden.

(9)

Deburr the edges and make them smooth with a CLOTH - ABRASIVE (GRADE 120-180).

(10) Install all the removed anchor-nuts, clip-nuts and other items to the replacement panel.
5.

Close-up
Subtask 25-50-00-410-093-A
A.

AES

Close Access
(Ref. TASK 25-50-00-200-024-A)

25-50-00 PB801

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-50-00-340-008-A
Patches and Filler Repair Method (Damage Through) - All Cargo Compartment Inings with Honeycomb Core
1.

Reason for the Job


Refer to the AMM task 25-50-00-200-024

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

Consumable Materials

REFERENCE
Material No: 08-075
Material No: 08-076
Material No: 08-077
Material No: 08-115
Material No: 08-115A
Material No: 08-115B
Material No: 08-115C
Material No: 11-010
Material No: 19-003
C.

QTY
DESIGNATION
1
CLOTH - ABRASIVE (GRADE 120-180)

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
QUICK SETTING EPOXY ADHESIVE KIT
BONDING AND ADHESIVE COMPOUNDS
QUICK SETTING EPOXY ADHESIVE KIT
BONDING AND ADHESIVE COMPOUNDS
QUICK SETTING EPOXY ADHESIVE KIT
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
CLEANING AGENTS
ISOPROPYL ALCOHOL
LINT-FREE COTTON CLOTH

Work Zones and Access Panels


ZONE/ACCESS

200

UPPER HALF FUSELAGE


D.

Referenced Information

REFERENCE
25-50-00-200-024-A
3.

ZONE DESCRIPTION

DESIGNATION
Cargo Compartment Linings with Honeycomb Core - General Repair/Protection
Information

Job Set-up
Subtask 25-50-00-010-107-A
A.

AES

Get Access
(Ref. TASK 25-50-00-200-024-A)

25-50-00 PB801

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
Subtask 25-50-00-220-058-A
A.

Identification of the Damage Limits (Ref. TASK 25-50-00-200-024-A)


(1)

Select the appropriate repair kit.


. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-075)
or
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-076)
or
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-077)
!------------------------------------!---------------------------------------!
!
Mat.-No.:
! Damage length:
! Damage width:
!
!------------------------------------!---------------------------------------!
!08-075(Akro Fireguard Patch, small) ! 50.8 mm (2.0 in.) ! 50.8 mm (2.0 in.) !
!------------------------------------!---------------------------------------!
!08-076(Akro Fireguard Patch, medium)! 50.8 mm (2.0 in.) ! 152 mm (6.0 in.) !
!------------------------------------!---------------------------------------!
!08-077(Akro Fireguard Patch, large) ! 152 mm (6.0 in.) ! 152 mm (6.0 in.) !
!------------------------------------!---------------------------------------!
NOTE :

The repair patch must overlap the damaged area 25.4 mm (1.00 in.) minimum in all directions

Subtask 25-50-00-340-063-A
B.

Repair of the Lining(s) with Patches and Filler

NOTE :

It is not allowed to overlap patches.

NOTE :

If the lining panel has a aluminium or titanium cover sheet installed, the repair patch on the view side
of the panel should not overlap the cover sheet.

(1)

Carefully remove the damaged material from the lining panel.

(2)

If necessary remove a portion of the layers of TELDAR film from the repair area at least as large as the
used patches.
NOTE :

The lining panel has a TELDAR film if the resin below the white film is of a different color.

(3)

Make the repair area smooth with a CLOTH - ABRASIVE (GRADE 120-180) and make sure that all the
gloss finish is removed.

(4)

Remove the grit and dust from the repair area with the towel supplied in the repair kit(s).

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE


MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.

AES

25-50-00 PB801

Page 2
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
(5)

Clean the repair area with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

(6)

Install the repair patch


. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-075)
or
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-076)
or
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-077) .
(a)

Install the repair patch on one side of the damaged panel.

(b)

Perform the further work-steps necessary to complete the repair according to the manufacturers
instructions delivered with the repair kit.

(c)

Make sure that:


. The repair patch overlap the damaged area 25.4 mm (1.00 in.) minimum in all directions
. The reinforcement scrim overlap the repair patch 25.4 mm (1.00 in.) minimum in all
directions.

(d)

Fill the
. BONDING AND ADHESIVE
or
. BONDING AND ADHESIVE
or
. BONDING AND ADHESIVE
or
. BONDING AND ADHESIVE
into the prepared area.
NOTE :

5.

COMPOUNDS (Material No: 08-115)


COMPOUNDS (Material No: 08-115A)
COMPOUNDS (Material No: 08-115B)
COMPOUNDS (Material No: 08-115C)

Obey the manufacturers instructions.

(e)

Install the repair patch on the other side of the damaged panel.

(f)

Perform the further work-steps necessary to complete the repair according to the manufacturers
instructions delivered with the repair kit.

(g)

Make sure that:


. The repair patch overlap the damaged area 25.4 mm (1.00 in.) minimum in all directions
. The reinforcement scrim overlap the repair patch 25.4 mm (1.00 in.) minimum in all
directions.

Close-up
Subtask 25-50-00-410-100-A
A.

AES

Close Access
(Ref. TASK 25-50-00-200-024-A)

25-50-00 PB801

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-50-00-340-009-A
Speed Patch Repair Method (Damage Not Through) - All Cargo Compartment Linings with Honeycomb Core
1.

Reason for the Job


Refer to the AMM task 25-50-00-200-024

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
1
BLANKET - HEAT

No specific

CLOTH - ABRASIVE (GRADE 120-180)

No specific

GUN - RIVET

B.

Consumable Materials

REFERENCE
Material No: 08-066
Material No: 08-083
Material No: 08-113
Material No: 08-113A
Material No: 08-114
Material No: 08-114A
Material No: 11-010
Material No: 19-003
C.

DESIGNATION

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
ACRYLIC PRESSURE SENSITIVE TAPE
BONDING AND ADHESIVE COMPOUNDS
RAPID HOT-MELT PATCH
BONDING AND ADHESIVE COMPOUNDS
REPAIR PATCH SELF ADHESIVE
BONDING AND ADHESIVE COMPOUNDS
REPAIR PATCH SELF ADHESIVE
BONDING AND ADHESIVE COMPOUNDS
REPAIR PATCH INTURNESCENT SELF ADHESIVE
BONDING AND ADHESIVE COMPOUNDS
REPAIR PATCH INTURNESCENT SELF ADHESIVE
CLEANING AGENTS
ISOPROPYL ALCOHOL
LINT-FREE COTTON CLOTH

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

D.

Referenced Information

REFERENCE
25-50-00-200-024-A

DESIGNATION
Cargo Compartment Linings with Honeycomb Core - General Repair/Protection
Information
(Ref. Fig. 25-50-00-991-03900-A - CC Honeycomb Linings, Patch - Damage Not Through)
3.

Job Set-up
Subtask 25-50-00-010-102-A
A.

AES

Get Access
(Ref. TASK 25-50-00-200-024-A)

25-50-00 PB801

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
Subtask 25-50-00-220-053-A
A.

Identification of the Damage Limits (Ref. TASK 25-50-00-200-024-A)


(1)

If the length of a damaged area is more than 25 mm (0.98 in.):


. The minimum distance to another damaged area or repaired area in the same panel is 50 mm (1.97
in.)
. If the distance to another damaged area is less than 50 mm (1.97 in.), both damaged areas should
be considered as a single damage.

(2)

Types of repair patch


. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-083)
. AKRO FIREGUARD (800 Series) BONDING AND ADHESIVE COMPOUNDS (Material No:
08-114)
. GILLFAB 1367A-013 and BONDING AND ADHESIVE COMPOUNDS (Material No: 08-066)
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-113)
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-113A)
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-114A)

Subtask 25-50-00-340-058-A
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH
A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL MATERIAL.
THIS MATERIAL IS DANGEROUS.
B.

Repair of the Panel with Repair Patch BONDING AND ADHESIVE COMPOUNDS (Material No: 08-114A)
(Ref. Fig. 25-50-00-991-03900-A - CC Honeycomb Linings, Patch - Damage Not Through)
NOTE :

Do not use the patch to overlap another repair.

(1)

Remove the damaged area from the panel.

(2)

Make the repair smooth and deburr it with a CLOTH - ABRASIVE (GRADE 120-180).

(3)

Clean the repair area with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

(4)

Make sure that the repair area is dry.

(5)

Cut a patch to the applicable dimensions.


NOTE :

(6)

Deburr the edges of the patch with a CLOTH - ABRASIVE (GRADE 120-180).

(7)

Remove the protective backing from the repair patch if necessary.


NOTE :

AES

The repair patch must be 38 mm (1.5 in.) larger than the damaged area in all directions. It is
not allowed to overlap patches.

Obey the manufacturers instructions.

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AIRCRAFT MAINTENANCE MANUAL
(8)

Put the patch over the damaged area and push it into position.
NOTE :

(9)

The repair patch must be 38 mm (1.5 in.) larger than the damaged area in all directions.

For ISOVOLTA RHM patch BONDING AND ADHESIVE COMPOUNDS (Material No: 08-083) only:
(a)

Use a BLANKET - HEAT between 100 DEG.C (212 DEG.F) and 110 DEG.C (230 DEG.F)
with a soft force to bond the repair patch to the panel.

(10) For AKRO FIREGUARD patch (AF 800 SERIES) BONDING AND ADHESIVE COMPOUNDS (Material
No: 08-114) only:

5.

(a)

Transfer/drill the holes from the repair patch to top layer of the panel.

(b)

Install the steel blind rivets (part of the repair Kit) with a GUN - RIVET.

Close-up
Subtask 25-50-00-410-095-A
A.

AES

Close Access
(Ref. TASK 25-50-00-200-024-A)

25-50-00 PB801

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

VIEW SIDE

DAMAGED MATERIAL
REMOVED

PATCH

HONEYCOMB CORE

NOTE:
A = 38 mm ( 1.5 in. ) MIN

N_MM_255000_8_EFM0_01_00

AES

FIGURE 25-50-00-991-03900-A SHEET 1


CC Honeycomb Linings, Patch - Damage Not Through

25-50-00 PB801

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-50-00-340-010-A
Speed Patches and Filler Repair Method (Damage Through) - All Cargo Compartment Linings with Honeycomb Core, but
Not Ceiling Panels
1.

Reason for the Job


Refer to the AMM task 25-50-00-200-024

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
1
CLOTH - ABRASIVE (GRADE 120-180)

Consumable Materials

REFERENCE
Material No: 08-066

Material No: 19-003


No specific

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
ACRYLIC PRESSURE SENSITIVE TAPE
BONDING AND ADHESIVE COMPOUNDS
REPAIR PATCH INTURNESCENT SELF ADHESIVE
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
CLEANING AGENTS
ISOPROPYL ALCOHOL
LINT-FREE COTTON CLOTH
GILLFAB 1367A-013

No specific

GILLFAB 1367P-013

Material No: 08-114A


Material No: 08-115
Material No: 08-115A
Material No: 08-115B
Material No: 08-115C
Material No: 11-010

C.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

D.

Referenced Information

REFERENCE
25-50-00-200-024-A

DESIGNATION
Cargo Compartment Linings with Honeycomb Core - General Repair/Protection
Information
(Ref. Fig. 25-50-00-991-03800-A - CC Honeycomb Linings, Filler and Patches - Damage Through)
3.

Job Set-up
Subtask 25-50-00-010-108-A
A.

AES

Get Access
(Ref. TASK 25-50-00-200-024-A)

25-50-00 PB801

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
Subtask 25-50-00-220-059-A
A.

Identification of the Damage Limits (Ref. TASK 25-50-00-200-024-A)


(1)

Types of repair patch


. GILLFAB 1367P-013
. GILLFAB 1367P-013 and double side adhesive tape BONDING AND ADHESIVE COMPOUNDS
(Material No: 08-066)
. GILLFAB 1367A-013 and double side adhesive tape BONDING AND ADHESIVE COMPOUNDS
(Material No: 08-066)
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-114A)

Subtask 25-50-00-340-064-A
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH
A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL MATERIAL.
THIS MATERIAL IS DANGEROUS.
B.

Repair of the Panel


(Ref. Fig. 25-50-00-991-03800-A - CC Honeycomb Linings, Filler and Patches - Damage Through)
NOTE :

Do not use the patch to overlap another repair.

(1)

Remove the damaged area from the panel.

(2)

Smooth and deburr the repair with a CLOTH - ABRASIVE (GRADE 120-180).

(3)

Clean the repair area with CLEANING AGENTS (Material No: 11-010) and a lint free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003)

(4)

Make sure that the repair area is dry.

(5)

Cut a patch to the applicable dimensions.


NOTE :

The repair patch must be 38 mm (1.5 in.) larger than the damaged area in all directions.

NOTE :

The overlap of patches is not allowed.

(6)

Deburr the edges of the patch with a CLOTH - ABRASIVE (GRADE 120-180).

(7)

Remove the protective backing from the repair patch.


NOTE :

AES

Obey the manufacturers instructions.

(8)

Put the patch over the damaged area on the rear side and push it into position.

(9)

Fill the
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-115)
or

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
.
.
.

BONDING AND ADHESIVE COMPOUNDS (Material No: 08-115A)


or
BONDING AND ADHESIVE COMPOUNDS (Material No: 08-115B)
or
BONDING AND ADHESIVE COMPOUNDS (Material No: 08-115C)
it into the prepared area.

NOTE :

Obey the manufacturers instructions.

(10) Make sure that the repair area is dry.


(11) Cut another patch to the applicable dimensions.
NOTE :

The repair patch must be 38 mm (1.5 in.) larger than the damaged area in all directions.

NOTE :

The overlap of patches is not allowed.

(12) Deburr the edges of the patch with a CLOTH - ABRASIVE (GRADE 120-180).
(13) Remove the protective backing from the repair patch.
NOTE :

Obey the manufacturers instructions.

(14) Put the patch over the damaged area on the view side of the panel and push it into position.
5.

Close-up
Subtask 25-50-00-410-101-A
A.

AES

Close Access
(Ref. TASK 25-50-00-200-024-A)

25-50-00 PB801

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

VIEW SIDE

PATCH
FILLER

PATCH

HONEYCOMB CORE

NOTE:
A = 38 mm (1.5 in.) MIN
N_MM_255000_8_EBM0_01_00

AES

FIGURE 25-50-00-991-03800-A SHEET 1


CC Honeycomb Linings, Filler and Patches - Damage
Through

25-50-00 PB801

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-50-00-340-011-A
Patches, Filler and Rivets Repair Method (Damage Through) - All Cargo Compartment Linings with Honeycomb Core
1.

Reason for the Job


Refer to the AMM task 25-50-00-200-024

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
1
BLANKET - HEAT

No specific

CLOTH - ABRASIVE (GRADE 120-180)

No specific

GUN - FASTENER

B.

DESIGNATION

Consumable Materials

REFERENCE
Material No: 08-083

Material No: 19-003


No specific

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
RAPID HOT-MELT PATCH
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
CLEANING AGENTS
ISOPROPYL ALCOHOL
LINT-FREE COTTON CLOTH
3.3 mm (0.128 in.) to 3.5 mm (0.137 in.) drill.

No specific

CRES rivets (NAS 1919 C 04 S 06 U)

No specific

CRES rivets (NAS 1919 C 04 S 07 U)

No specific

Monel Rivet (NAS 1919 M 04 S 06 U)

No specific

Monel Rivet (NAS 1919 M 04 S 07 U)

Material No: 08-115


Material No: 08-115A
Material No: 08-115B
Material No: 08-115C
Material No: 11-010

C.

Referenced Information

REFERENCE
25-50-00-200-024-A

DESIGNATION
Cargo Compartment Linings with Honeycomb Core - General Repair/Protection
Information
(Ref. Fig. 25-50-00-991-04500-A - CC Honeycomb Linings, Patch/Rivets - Damage Through)
3.

Job Set-up
Subtask 25-50-00-010-105-A
A.

AES

Get Access
(Ref. TASK 25-50-00-200-024-A)

25-50-00 PB801

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
Subtask 25-50-00-220-056-A
A.

Identification of the Damage Limits (Ref. TASK 25-50-00-200-024-A)


(1)

Type of repair patch:


. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-083)

Subtask 25-50-00-340-061-A
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH
A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL MATERIAL.
THIS MATERIAL IS DANGEROUS.
B.

AES

Repair of the Panel


(Ref. Fig. 25-50-00-991-04500-A - CC Honeycomb Linings, Patch/Rivets - Damage Through)
(1)

Remove the damaged material from the panel.

(2)

Make the repair area smooth and deburr it with a CLOTH - ABRASIVE (GRADE 120-180).

(3)

Clean the repair area with CLEANING AGENTS (Material No: 11-010) and a lint free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003)

(4)

Make sure that the repair area is dry.

(5)

Cut two patches BONDING AND ADHESIVE COMPOUNDS (Material No: 08-083) to the applicable
dimensions.
NOTE :

The repair patches must be 38 mm (1.5 in.) larger than the damaged area in all directions.

NOTE :

The overlap of patches is not allowed.

NOTE :

If the lining panel has a aluminium or titanium cover sheet installed, the repair patch on the view
side of the panel should not overlap the cover sheet.

(6)

Deburr the edges of the patches with a CLOTH - ABRASIVE (GRADE 120-180).

(7)

Use a BLANKET - HEAT between 100 DEG.C (212.00 DEG. F) and 110 DEG.C (230.00 DEG.F) with
a soft force to bond the first repair patch to the rear side of the panel.

(8)

Fill the
. BONDING AND ADHESIVE
or
. BONDING AND ADHESIVE
or
. BONDING AND ADHESIVE
or
. BONDING AND ADHESIVE
into the prepared area.

COMPOUNDS (Material No: 08-115)


COMPOUNDS (Material No: 08-115A)
COMPOUNDS (Material No: 08-115B)
COMPOUNDS (Material No: 08-115C)

25-50-00 PB801

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
NOTE :
(9)

Obey the manufacturers instructions.

Use a BLANKET - HEAT between 100 DEG.C (212 DEG.F) and 110 DEG.C (230 DEG.F) with a soft
force to bond the second repair patch to the view (cargo compartment) side of the panel.

(10) From the view (cargo compartment) side of the panel:


(a)

Drill holes along the edges of the patch, through the entire patch/panel/patch assembly, regularly
spaced with a 3.3 mm (0.128 in.) to 3.5 mm (0.137 in.) drill..
NOTE :

The distance to the edges should not be less than 15 mm (0.5 in.).

NOTE :

The distance between the holes should not be more than 100 mm (3.8 in.).

(11) Install the rivets from the view (cargo compartment) side of the panel with the necessary rivet length.
NOTE :
(a)

5.

In order to select the correct length for the rivets refer to the thickness of the panel with the
patches.

Install the rivets:


. Monel Rivet (NAS 1919 M 04 S 06 U)
or
. Monel Rivet (NAS 1919 M 04 S 07 U)
or
. CRES rivets (NAS 1919 C 04 S 06 U)
or
. CRES rivets (NAS 1919 C 04 S 07 U)
with the GUN - FASTENER

Close-up
Subtask 25-50-00-410-098-A
A.

AES

Close Access
(Ref. TASK 25-50-00-200-024-A)

25-50-00 PB801

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

VIEW SIDE

RIVET

FILLER
PATCH
PATCH

RIVET

HONEYCOMB CORE

NOTE:
A = 38 mm (1.5 in.) MIN

N_MM_255000_8_EKM0_01_00

AES

FIGURE 25-50-00-991-04500-A SHEET 1


CC Honeycomb Linings, Patch/Rivets - Damage Through

25-50-00 PB801

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-50-00-340-012-A
Speed Patches and Filler Repair Method (Damage Through) - All Cargo Compartment Linings with Honeycomb Core
1.

Reason for the Job


Refer to the AMM task 25-50-00-200-024

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
1
CLOTH - ABRASIVE (GRADE 120-180)

Consumable Materials

REFERENCE
Material No: 08-066

Material No: 19-003


No specific

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
ACRYLIC PRESSURE SENSITIVE TAPE
BONDING AND ADHESIVE COMPOUNDS
REPAIR PATCH INTURNESCENT SELF ADHESIVE
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
CLEANING AGENTS
ISOPROPYL ALCOHOL
LINT-FREE COTTON CLOTH
GILLFAB 1367A-013

No specific

GILLFAB 1367P-013

Material No: 08-114A


Material No: 08-115
Material No: 08-115A
Material No: 08-115B
Material No: 08-115C
Material No: 11-010

C.

Referenced Information

REFERENCE
25-50-00-200-024-A

DESIGNATION
Cargo Compartment Linings with Honeycomb Core - General Repair/Protection
Information
(Ref. Fig. 25-50-00-991-03800-A - CC Honeycomb Linings, Filler and Patches - Damage Through)
3.

Job Set-up
Subtask 25-50-00-010-103-A
A.

4.

Get Access
(Ref. TASK 25-50-00-200-024-A)

Procedure
Subtask 25-50-00-220-054-A
A.

Identification of the Damage Limits (Ref. TASK 25-50-00-200-024-A)


(1)

AES

Types of repair patch:


. GILLFAB 1367P-013

25-50-00 PB801

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
.
.
.

GILLFAB 1367P-013 and double side adhesive tape BONDING AND ADHESIVE COMPOUNDS
(Material No: 08-066)
GILLFAB 1367A-013 and double side adhesive tape BONDING AND ADHESIVE COMPOUNDS
(Material No: 08-066)
BONDING AND ADHESIVE COMPOUNDS (Material No: 08-114A)

Subtask 25-50-00-340-059-A
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH
A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL MATERIAL.
THIS MATERIAL IS DANGEROUS.
B.

Repair of the Panel


(Ref. Fig. 25-50-00-991-03800-A - CC Honeycomb Linings, Filler and Patches - Damage Through)
NOTE :

Do not use the patch to overlap another repair.

(1)

Remove the damaged area from the panel.

(2)

Make the repair area smooth and deburr it with a CLOTH - ABRASIVE (GRADE 120-180).

(3)

Clean the repair area with CLEANING AGENTS (Material No: 11-010) and a lint free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

(4)

Make sure that the repair area is dry.

(5)

Cut a patch to the applicable dimensions.


NOTE :

The repair patch must be 38 mm (1.5 in.) larger than the damaged area in all directions.

NOTE :

The overlap of patches is not allowed.

(6)

Deburr the edges of the patch with a CLOTH - ABRASIVE (GRADE 120-180).

(7)

Remove the protective backing from the repair patch.


NOTE :

AES

Obey the manufacturers instructions.

(8)

Put the patch over the damaged area on the rear side and push it into position.

(9)

Fill the
. BONDING AND ADHESIVE
or
. BONDING AND ADHESIVE
or
. BONDING AND ADHESIVE
or
. BONDING AND ADHESIVE
it into the prepared area.

COMPOUNDS (Material No: 08-115)


COMPOUNDS (Material No: 08-115A)
COMPOUNDS (Material No: 08-115B)
COMPOUNDS (Material No: 08-115C)

25-50-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
NOTE :

Obey the manufacturers instructions.

(10) Make sure that the repair area is dry.


(11) Cut another patch to the applicable dimensions.
NOTE :

The repair patch must be 38 mm (1.5 in.) larger than the damaged area in all directions.

NOTE :

The overlap of patches is not allowed.

(12) Deburr the edges of the patch with a CLOTH - ABRASIVE (GRADE 120-180).
(13) Remove the protective backing from the repair patch.
NOTE :

Obey the manufacturers instructions.

(14) Put the patch over the damaged area on the view side of the panel and push it into position.
5.

Close-up
Subtask 25-50-00-410-096-A
A.

AES

Close Access
(Ref. TASK 25-50-00-200-024-A)

25-50-00 PB801

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-50-00-340-013-A
Stainless Steel-Patch Repair Method (Damage Not Through) - All Cargo Compartment Linings with Honeycomb Core
1.

Reason for the Job


Refer to the AMM task 25-50-00-200-024

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
1
CLOTH - ABRASIVE (GRADE 120-180)

Consumable Materials

REFERENCE
Material No: 08-001
Material No: 08-010A
Material No: 08-066
Material No: 11-010
Material No: 19-003
No specific
C.

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
EPOXY ADHESIVE
BONDING AND ADHESIVE COMPOUNDS
EPOXY RESIN AND HARDENER ADHESIVE
BONDING AND ADHESIVE COMPOUNDS
ACRYLIC PRESSURE SENSITIVE TAPE
CLEANING AGENTS
ISOPROPYL ALCOHOL
LINT-FREE COTTON CLOTH
sheet of Stainless Steel 0.6 mm (0.024 in.) to 2 mm (0.08 in.)

Referenced Information

REFERENCE
25-50-00-200-024-A

DESIGNATION
Cargo Compartment Linings with Honeycomb Core - General Repair/Protection
Information
(Ref. Fig. 25-50-00-991-04200-A - CC Honeycomb Linings, Stainless Steel Patch - Damage Not Through)
3.

Job Set-up
Subtask 25-50-00-010-104-A
A.

4.

Get Access
(Ref. TASK 25-50-00-200-024-A)

Procedure
Subtask 25-50-00-220-055-A
A.

Identification of the Damage Limits (Ref. TASK 25-50-00-200-024-A)


(1)

If the length of a damaged area is more than 25 mm (0.98 in.):


. The minimum distance to another damaged area or repaired area in the same panel is 50 mm (1.97
in.)
. If the distance to another damaged area is less than 50 mm (1.97 in.), both damaged areas must be
considered as a single damage.

(2)

Types of repair patch:


(a)

AES

You can use the subsequent repair patches to do the repair.


. A sheet of Stainless Steel 0.6 mm (0.024 in.) to 2 mm (0.08 in.)

25-50-00 PB801

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
.
.
.

with
BONDING AND ADHESIVE COMPOUNDS (Material No: 08-010A)
or
BONDING AND ADHESIVE COMPOUNDS (Material No: 08-001)
or
BONDING AND ADHESIVE COMPOUNDS (Material No: 08-066)

Subtask 25-50-00-340-060-A
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH
A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL MATERIAL.
THIS MATERIAL IS DANGEROUS.
B.

Repair of the Panel


(Ref. Fig. 25-50-00-991-04200-A - CC Honeycomb Linings, Stainless Steel Patch - Damage Not Through)
NOTE :

Do not use the patch to overlap another repair.

(1)

Remove the damaged area from the panel.

(2)

Make the repair area smooth and deburr it with a CLOTH - ABRASIVE (GRADE 120-180).

(3)

Clean the repair area with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

(4)

Make sure that the repair area is dry.

(5)

Cut a patch to the applicable dimensions.


NOTE :

The repair patch must be 38 mm (1.5 in.) larger than the damaged area in all directions.

NOTE :

The overlap of patches is not permitted.

(6)

Deburr the edges of the patch with a CLOTH - ABRASIVE (GRADE 120-180).

(7)

Apply:
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-010A)
. or BONDING AND ADHESIVE COMPOUNDS (Material No: 08-001)
. or BONDING AND ADHESIVE COMPOUNDS (Material No: 08-066)
on one side of the repair patch.

(8)

Put the repair patch over the damaged area and push it into position.

(9)

Let the repair dry.


NOTE :

Obey the manufacturers instructions.

(10) Follow the curing recommendations of the selected adhesive.

AES

25-50-00 PB801

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
5.

Close-up
Subtask 25-50-00-410-097-A
A.

AES

Close Access
(Ref. TASK 25-50-00-200-024-A)

25-50-00 PB801

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

VIEW SIDE

DAMAGED MATERIAL
REMOVED

PATCH

ADHESIVE

HONEYCOMB CORE

NOTE:
A = 38 mm ( 1.5 in. ) MIN

N_MM_255000_8_EGM0_01_00

AES

FIGURE 25-50-00-991-04200-A SHEET 1


CC Honeycomb Linings, Stainless Steel Patch - Damage Not
Through

25-50-00 PB801

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-50-00-340-014-A
Speed Patch and Filler to the Edge Repair Method (Damage Not Through from the Edge) - All Cargo Compartment
Linings with Honeycomb Core
1.

Reason for the Job


Refer to the AMM task 25-50-00-200-024

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

Consumable Materials

REFERENCE
Material No: 08-115
Material No: 08-115A
Material No: 08-115B
Material No: 08-115C
Material No: 11-010
Material No: 19-003
No specific
C.

QTY
DESIGNATION
1
CLOTH - ABRASIVE (GRADE 120-180)

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
CLEANING AGENTS
ISOPROPYL ALCOHOL
LINT-FREE COTTON CLOTH
GILLPATCH III

Referenced Information

REFERENCE
25-50-00-200-024-A

DESIGNATION
Cargo Compartment Linings with Honeycomb Core - General Repair/Protection
Information
(Ref. Fig. 25-50-00-991-04600-A - CC Honeycomb Linings, Damage Not Through from the Edge)
3.

Job Set-up
Subtask 25-50-00-010-110-A
A.

4.

Get Access
(Ref. TASK 25-50-00-200-024-A)

Procedure
Subtask 25-50-00-220-061-A
A.

Identification of the Damage Limits (Ref. TASK 25-50-00-200-024-A)


(1)

AES

If the length of a damaged area is more than 25 mm (0.98 in.):


. The minimum distance to another damaged area or repaired area in the same panel is 50 mm (1.97
in.)
. If the distance to another damaged area is less than 50 mm (1.97 in.), both damaged areas must be
considered as a single damage.

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AIRCRAFT MAINTENANCE MANUAL
(2)

Type of repair patch:


. GILLPATCH III

Subtask 25-50-00-340-066-A
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH
A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL MATERIAL.
THIS MATERIAL IS DANGEROUS.
B.

Repair of the Panel


(Ref. Fig. 25-50-00-991-04600-A - CC Honeycomb Linings, Damage Not Through from the Edge)
NOTE :

Do not use the patch to overlap another repair.

(1)

Remove the damaged material from the core and the edge of the lining panel.

(2)

Make smooth and deburr the edges of the repair with a CLOTH - ABRASIVE (GRADE 120-180).

(3)

Clean the repair area with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

(4)

Cut a patch to the applicable dimensions.


NOTE :

The repair patch must be 38 mm (1.5 in.) larger than the damaged area in all directions.

(5)

Deburr the edges of the patch with a CLOTH - ABRASIVE (GRADE 120-180).

(6)

Make sure that the repair area is dry.

(7)

Remove the protective foil from the patch.


NOTE :

Obey the manufacturers instructions.

(8)

Put the patch over the damaged area on the view side of the panel and push it into position.

(9)

Fill the material:


. BONDING AND ADHESIVE
or
. BONDING AND ADHESIVE
or
. BONDING AND ADHESIVE
or
. BONDING AND ADHESIVE
into the prepared area.

COMPOUNDS (Material No: 08-115)


COMPOUNDS (Material No: 08-115A)
COMPOUNDS (Material No: 08-115B)
COMPOUNDS (Material No: 08-115C)

NOTE :

Obey the manufacturers instructions.

NOTE :

The quantity of filler used must ensure a minimum width of 10 mm (0.4 in) from the edge.

(10) Make the edge of the cured repaired area smooth with a CLOTH - ABRASIVE (GRADE 120-180).

AES

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AIRCRAFT MAINTENANCE MANUAL
5.

Close-up
Subtask 25-50-00-410-103-A
A.

AES

Close Access
(Ref. TASK 25-50-00-200-024-A)

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

VIEW SIDE

FILLER TO THE EDGE

PATCH

HONEYCOMB CORE

VIEW SIDE

A
FILLER TO THE EDGE

NOTE:
A = 38 mm ( 1.5 in. ) MIN
B = 10 mm ( 0.4 in. ) MIN

PATCH
B
N_MM_255000_8_BBM0_01_00

AES

FIGURE 25-50-00-991-04600-A SHEET 1


CC Honeycomb Linings, Damage Not Through from the
Edge

25-50-00 PB801

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-50-00-340-015-A
Repair of the Flame Retardant Strip - All Cargo Compartment Ceiling Panel with Honeycomb Core
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH A
GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
FLUSH IT AWAY WITH CLEAN WATER
GET MEDICAL AID.
WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURERS
INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
CAUTION :

1.

USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM THE
MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE SURFACE PROTECTION OF
THE COMPONENTS AND THE RELATED AREA.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
25-50-00-340-003-A

3.

DESIGNATION
Filler Repair Method (Damage Not Through) - All Cargo Compartment Linings
with Honeycomb Core

Procedure
Subtask 25-50-00-340-065-A
A.

Repair of the edge(s) of the Cargo Compartment Lining with Filler


(1)

AES

Do the repair of the lining panel edge(s) as necessary (Ref. TASK 25-50-00-340-003-A).

25-50-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-50-00-340-016-A
Speed Patches and Filler Repair Method (Damage not Through) - All Cargo Compartment Linings with Honeycomb Core
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Consumable Materials

REFERENCE
Material No: 08-066

Material No: 19-003


No specific
No specific

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
ACRYLIC PRESSURE SENSITIVE TAPE
BONDING AND ADHESIVE COMPOUNDS
REPAIR PATCH SELF ADHESIVE
BONDING AND ADHESIVE COMPOUNDS
REPAIR PATCH SELF ADHESIVE
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
BONDING AND ADHESIVE COMPOUNDS
CORE FILLER AMBIENT TEMPERATURE CURING
CLEANING AGENTS
ISOPROPYL ALCOHOL
LINT-FREE COTTON CLOTH
GILLFAB 1367P-013
GILLPATCH III

No specific

emery cloth grade 80-120

No specific

emery cloth grade 80-120.

Material No: 08-113


Material No: 08-113A
Material No: 08-115
Material No: 08-115A
Material No: 08-115B
Material No: 08-115C
Material No: 11-010

B.

Referenced Information

REFERENCE
25-50-00-200-024-A

DESIGNATION
Cargo Compartment Linings with Honeycomb Core - General Repair/Protection
Information
(Ref. Fig. 25-50-00-991-04400-A - CC Honeycomb Linings, Filler/Patch - Damage Not Through)
3.

Job Set-up
Subtask 25-50-00-010-113-A
A.

AES

Get Access
(Ref. TASK 25-50-00-200-024-A)

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AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
Subtask 25-50-00-220-063-A
A.

Identify the Damage Limits (Ref. TASK 25-50-00-200-024-A)


(1)

If the length of a damaged area is more than 25 mm (0.98 in.):


. The minimum distance to another damaged area or repaired area in the same panel is 50 mm (1.97
in.)
. If the distance to another damaged area is less than 50 mm (1.97 in.), both damaged areas should
be considered as a single damage.

(2)

Types of repair patch:


. GILLFAB 1367P-013 and double side adhesive tape BONDING AND ADHESIVE COMPOUNDS
(Material No: 08-066) .
. GILLFAB 1367P-013
. GILLPATCH III

Subtask 25-50-00-340-071-A
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH
A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL MATERIAL.
THIS MATERIAL IS DANGEROUS.
B.

Repair with Speed Patches and Filler


(Ref. Fig. 25-50-00-991-04400-A - CC Honeycomb Linings, Filler/Patch - Damage Not Through)
NOTE :

Do not use the patch to overlap another repair.

(1)

Remove the damaged area from the panel.

(2)

Make the repair area smooth and deburr it with an emery cloth grade 80-120.

(3)

Clean the repair area with CLEANING AGENTS (Material No: 11-010) and a lint-free cotton cloth
LINT-FREE COTTON CLOTH (Material No: 19-003) .

(4)

Make sure that the repair area is dry.

(5)

Cut a patch to the applicable dimensions.


NOTE :

AES

The repair patch must be 38 mm (1.5 in.) larger than the damaged area in all directions.

(6)

Deburr the edges of the patch with an emery cloth grade 80-120..

(7)

Fill the
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-115)
or
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-115A)
or
. BONDING AND ADHESIVE COMPOUNDS (Material No: 08-115B)
or

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AIRCRAFT MAINTENANCE MANUAL
.

BONDING AND ADHESIVE COMPOUNDS (Material No: 08-115C)


into the prepared area.

NOTE :
(8)

Obey the manufacturers instructions.

Install the patch BONDING AND ADHESIVE COMPOUNDS (Material No: 08-113) or BONDING AND
ADHESIVE COMPOUNDS (Material No: 08-113A) :
(a)

Make sure that the repair area is dry.

(b)

Remove the protective backing from the patch.


NOTE :

(c)
5.

Obey the manufacturers instructions.

Put the patch over the damaged area on the view side of the panel and push it into position.

Close-up
Subtask 25-50-00-410-106-A
A.

AES

Close Access
(Ref. TASK 25-50-00-200-024-A)

25-50-00 PB801

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

VIEW SIDE

FILLER

PATCH

HONEYCOMB CORE

NOTE:
A = 38 mm ( 1.5 in. ) MIN

N_MM_255000_8_EJM0_01_00

AES

FIGURE 25-50-00-991-04400-A SHEET 1


CC Honeycomb Linings, Filler/Patch - Damage Not
Through

25-50-00 PB801

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
Task 25-50-00-340-019-A
Repair of the Protection Panel with Honeycomb Core at FR24A
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH A
GOOD SUPPLY OF AIR. OBEY THE MANUFACTURERS INSTRUCTIONS. PUT ON PROTECTIVE
CLOTHING. DO NOT GET THEM IN YOUR MOUTH. DO NOT SMOKE. DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT. GET MEDICAL HELP IF
YOUR SKIN OR EYES BECOME IRRITATED.
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

B.

Consumable Materials

REFERENCE
Material No: 08-010A
Material No: 11-010
Material No: 19-003
Material No: 20-003

C.

WARNING NOTICE(S)

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
EPOXY RESIN AND HARDENER ADHESIVE
CLEANING AGENTS
ISOPROPYL ALCOHOL
LINT-FREE COTTON CLOTH
REPAIR MATERIALS FOR COMPOSITE STRUCTURE
ARAMID PHENOLIC HONEYCOMB CORES 1/8-3.0

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-50-00-200-024-A

Cargo Compartment Linings with Honeycomb Core - General Repair/Protection


Information
Patch and Filler Repair Method (Damage Not Through) - All Cargo
Compartment Linings with Honeycomb Core

25-50-00-340-004-A
25-54-11-000-001-A

Removal of the Forward Cargo-Compartment Partition FR24

25-54-11-400-001-A

Installation of the Forward Cargo-Compartment Partition FR24

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump
Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

52-30-00-860-002-A

AES

25-50-00 PB801

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
3.

Job Set-up
Subtask 25-50-00-861-057-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-50-00-010-116-A
B.

Get Access
(1)

Open the forward cargo-compartment door (Ref. TASK 52-30-00-860-001-A).

(2)

Put the ACCESS PLATFORM 2M (6 FT) in position at the opening of the forward cargo-compartment
door.

(3)

Put the WARNING NOTICE(S) on the control panel of the forward cargo-loading system to tell persons
not to use it.

Subtask 25-50-00-020-064-A
C.

Removal of the Delaminated Protection Panels


(1)

4.

Remove the forward cargo-compartment partition at FR24A (Ref. TASK 25-54-11-000-001-A).

Procedure
Subtask 25-50-00-350-054-A
A.

Repair of the Protection Panel with Honeycomb Core at FR24A


(1)

If there is only delamination, repair the protection panels (Ref. AMM 25-50-00-340-018) .

(2)

If there is a missing core, the damaged area can be repaired:


(a)

Refer to (Ref. TASK 25-50-00-340-004-A). You must obey the damage limits included in (Ref.
TASK 25-50-00-200-024-A).
. or

(b)

Do the steps that follow if the damaged area is no more than 50% of the panel:
1

Carefully remove the damaged material from the protection panel.

Remove the damaged honey comb (core) from the panel.

Deburr the edges.

Make sure that the rear layer is not damaged.

Smooth the damaged area with emery cloth grade 80-120.

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
MATERIAL.
THIS MATERIAL IS DANGEROUS.
6

Clean the repair area with cleaning agent CLEANING AGENTS (Material No: 11-010) and a
lint-free cotton cloth LINT-FREE COTTON CLOTH (Material No: 19-003) .

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
MATERIAL.
THIS MATERIAL IS DANGEROUS.

AES

25-50-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
7

Cut a block of honey comb REPAIR MATERIALS FOR COMPOSITE STRUCTURE


(Material No: 20-003) in the size of missing core, height 8,8 mm.

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
MATERIAL.
THIS MATERIAL IS DANGEROUS.
8

Bond the block of honey comb on the backside layer of the panel with BONDING AND
ADHESIVE COMPOUNDS (Material No: 08-010A) .

WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
MATERIAL.
THIS MATERIAL IS DANGEROUS.

5.

Bond the top layer on the top side of the block of honey comb with BONDING AND
ADHESIVE COMPOUNDS (Material No: 08-010A) .

10

Fill the panel edge with filler (Ref. TASK 25-50-00-340-004-A).

Close-up
Subtask 25-50-00-420-065-A
A.

Installation of the Protection Panels


(1)

Install the forward cargo-compartment partition at FR24A (Ref. TASK 25-54-11-400-001-A).

Subtask 25-50-00-410-109-A
B.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Close the forward cargo-compartment door (Ref. TASK 52-30-00-860-002-A).

(3)

Remove the WARNING NOTICE(S) from the control panel of the forward cargo-loading system.

(4)

Remove the access platform(s).

Subtask 25-50-00-862-057-A
C.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-50-00 PB801

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AIRCRAFT MAINTENANCE MANUAL

CARGO LOADING/RESTRAINT - DESCRIPTION AND


OPERATION
** On A/C 005-099
1.

General
(Ref. Fig. 25-52-00-11200-F - Unit Load Device - Forward and Aft Cargo Compartment)
The aircraft has three lower deck cargo compartments. They are referred to as the forward cargo compartment, the
aft cargo compartment and the bulk cargo compartment. The forward and aft cargo compartment have nets. When
the nets are installed, they divide the cargo compartments and are referred to as compartment No.1, No.3, No.4 and
No.5. The compartment No.1 is in the forward cargo compartment and the compartments No.3 and No.4 are in the
aft cargo compartment. A separation net isolates the bulk cargo compartment from the aft cargo compartment and
is referred to as compartment No. 5.
The aircraft has provisions in the cargo compartments which lets the operator transport bulk cargo.
The forward and aft cargo compartments have tiedown/attachment points for the nets and straps which keep the
bulk cargo in place, and also to install the door nets.

AES

25-52-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
2.

Component Location
A.

Forward Cargo Compartment


(Ref. Fig. 25-52-00-12800-C - Component Location - Forward Cargo Compartment - Mechanical Components)

------------------------------------------------------------------------------FIN
I
FUNCTIONAL DESIGNATION
I PANELIZONEIACCESS I
ATA
I
I
I
I DOOR I
REF.
------------------------------------------------------------------------------2508MM
DOOR NET TYPE A
130 825
2507MM
DOOR NET TYPE C
130 825
2506MM
DIVIDER NET TYPE A2, FR31
130 825
2509MM
DIVIDER NET TYPE C
FR31
130 825
TIE DOWN POINTS
130 825
25-54-41
STANCHION
130 825
B.

AFT Cargo Compartment


(Ref. Fig. 25-52-00-13400-E - Component Location - Aft Cargo Compartment - Mechanical Components)

------------------------------------------------------------------------------FIN
I
FUNCTIONAL DESIGNATION
I PANELIZONEIACCESS I
ATA
I
I
I
I DOOR I
REF.
------------------------------------------------------------------------------DOOR NET TYPE A
150 826
DOOR NET TYPE B
150 826
DIVIDER NET TYPE A2, FR50
150 826
DIVIDER NET TYPE C, FR56
150 826
DIVIDER NET TYPE A1, FR59
150 826
TIE DOWN POINTS
150 826
STANCHIONS
150 826
C.

Bulk Cargo Compartment


(Ref. Fig. 25-52-00-14000-B - Bulk Compartment - Component Location)
------------------------------------------------------------------------------FIN
I
FUNCTIONAL DESIGNATION
I PANELIZONEIACCESS I
ATA
I
I
I
I DOOR I
REF.
------------------------------------------------------------------------------2613MM
DOOR NET TYPE D
160 827
25-55-17
2614MM
DOOR NET TYPE E
160 827
25-55-17
STANCHIONS
160 827
25-55-17
2610MM
DIVIDER NET TYPE A1, FR59
160 827
25-55-41
TIE DOWN POINTS
160 827
25-55-41

AES

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Page 2
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AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
3.

System Description
A.

Forward Cargo Compartment


The forward cargo compartment has items installed which permit the loading of bulk cargo.
(1) The items which permit bulk loading are:
. Tie down/attachment points
. Multiple attachment points
. Divider nets/door nets
. Load placards
. Protection devices for the rapid decompression panels.
The forward cargo compartment has tie down points, attachment points and multiple attachment points.
The tie down points are for the attachment of the straps and/or nets which hold large or small items of
bulk cargo. It is always necessary to use the nets and straps to safety all large or small items of bulk cargo.
The tie down points are also for the attachment of the divider nets.
The forward cargo compartment has two divider nets (type C and type A2) installed. Divider net type C is
installed at the FR31 and divider net type A2 at FR35.2. The divider nets divide the cargo compartment
into sections.
Door nets type A and C are installed near the forward cargo-compartment door. The door nets prevent
damage to the cargo compartment door and keep the door areas clear of any bulk cargo. The door nets
have stanchions which give them a strong contour. The door nets must always be installed after cargo is
loaded or unloaded.
The multiple attachment points are for the attachment of the door nets to the cargo compartment floor.
The attachment points are for the connection of the stanchions to the cargo compartment ceiling.
The tie down/attachment items permit an easy, quick removal and installation of the nets and straps. For
the load/unload procedure, the nets are removed/installed as necessary.

B.

Aft Cargo Compartment


The aft cargo compartment has items installed which permit the loading of bulk cargo.
The aft cargo compartment has tie down points, attachment points and multiple attachment points. The tie
down points are for the attachment of the straps and/or nets which hold large or small items of bulk cargo. It is
always necessary to use the nets and straps to safety all large or small items of bulk cargo. The tie down points
are also for the attachment of the divider nets.
The aft cargo compartment has three divider nets (type A2, type C and type A1) installed. Divider net type A2
is installed at the FR47.5, the divider net type C at FR53 and divider net type A1 at FR59. The divider nets
divide the cargo compartment into sections.
Door nets type A and C are installed near the aft cargo-compartment door. The door nets prevent damage to
the cargo compartment door and keep the door areas clear of any bulk cargo. The door nets have stanchions
which give them a strong contour. The door nets must always be installed after cargo is loaded or unloaded.
The multiple attachment points are for the attachment of the door nets to the cargo compartment floor. The
attachment points are for the connection of the stanchions to the cargo compartment ceiling.
The tie down/attachment items permit an easy, quick removal and installation of the nets and straps. For the
load/unload procedure, the nets are removed/installed as necessary.
(1) The items which permit bulk loading are:
. Tie down/attachment points
. Multiple attachment points
. Divider nets/door nets

AES

25-52-00 PB001

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
.
.

AES

Load placards
Protection devices for the rapid decompression panels.

25-52-00 PB001

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
4.

Component Description
A.

Components to move and/or restrain the Cargo in the Forward Cargo Compartment
(Ref. Fig. 25-52-00-19500-B - Net and Tie Down Points - Forward Cargo Compartment)

B.

Description of the Components of the Bulk Restraint System in the Forward Cargo Compartment
(Ref. Fig. 25-52-00-19500-B - Net and Tie Down Points - Forward Cargo Compartment)
(1) Divider Nets
The divider nets are installed in the forward cargo compartment to divide the cargo compartment in
sections. The divider nets are of a mesh type, with a mesh size not more than 180 mm (7.09 in.). The
divider nets are attached to net positions for the individual sections. When the divider nets are installed,
they make it possible to transport loose baggage and bulk cargo. The divider nets, when installed, restrict
any movement of the bulk cargo. No special tools are required to remove or install the divider nets. are
required to remove or install the divider nets.
(2) Door Nets
The door nets are installed to prevent damage to the cargo door and to enable a correct cargo door
operation. Stanchions are installed with the door nets to give the nets a firm contour and hold.
The door nets are attached at the lateral compartment linings to the related net attachment points. The
door nets are then passed around the door stanchion to connect with another door net in the middle of the
cargo door area.
The nets are connected to each other by ring connections and snap latches.
(3) Door Net Stanchions
The stanchions are a part of the door nets.
The stanchions have latch mechanism at the bottom and the top to comply with the related attachment
points.
The stanchions are attached to the cargo compartment ceiling and floor.
The stanchions must be installed to help the door nets deflect and resist bulk cargo from preventing door
operating procedures.
(4) Tiedown and Attachment Points
The net tiedown and attachment points are installed in a designated and prearranged position on the
aircraft structure and anchor plates.
The tiedown and attachment points permit an easy and quick removal/installation of the nets without
special tools.

C.

Components to move and/or restrain the cargo in the Aft Cargo Compartment
(Ref. Fig. 25-52-00-23700-C - Net and Tie Down Point - Aft Cargo Compartment)

D. Description of the Components of the Bulk Restraint System in the Aft Cargo Compartment
(Ref. Fig. 25-52-00-23700-C - Net and Tie Down Point - Aft Cargo Compartment)
(1) Divider Nets
The divider nets are installed in the aft cargo compartment to divide the cargo compartment in sections.
The divider nets are of a mesh type, with a mesh size not more than 180 mm (7.09 in.). The divider nets
are attached to net attachment points on the cargo compartment ceiling and floor at designated positions
for the individual sections. When the divider nets are installed, they make it possible to transport loose
baggage and bulk cargo. The divider nets, when installed, restrict any movement of the bulk cargo. No
special tools are required to remove or install the divider nets.

AES

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AIRCRAFT MAINTENANCE MANUAL
(2) Door Nets
The door nets are installed to prevent damage to the cargo door and to enable a correct cargo door
operation. Stanchions are installed with the door nets to give the nets a firm contour and hold.
The door nets are attached at the lateral compartment linings to the related net attachment points. The
door nets are then passed around the door stanchion to connect with another door net in the middle of the
cargo door area.
The nets are connected to each other by ring connections and snap latches.
(3) Door Net Stanchions
The stanchions are a part of the door nets.
The stanchions have latch mechanism at the bottom and the top to comply with the related attachment
points.
The stanchions are attached to the cargo compartment ceiling and floor.
The stanchions must be installed to help the door nets deflect and resist bulk cargo from preventing door
operating procedures.
(4) Tiedown and Attachment Points
The net tiedown and attachment points are installed in a designated and prearranged position on the
aircraft structure and anchor plates.
The tiedown and attachment points permit an easy and quick removal/installation of the nets without
special tools.
E.

Description of the Components of the Bulk Restraint System in the Bulk Cargo Compartment
(Ref. Fig. 25-52-00-28100-B - Bulk Compartment)
(1) The bulk cargo compartment is in Zone 160 between a divider net at FR59 and a fixed partition at FR65.
The bulk cargo compartment is also specified as cargo compartment No.5. The bulk cargo compartment
door which is found between FR60 and FR62 gives access to the cargo compartment No.5.
The bulk cargo compartment has sidewall linings, ceiling panels and furnishings as follows:
(a) Divider Net
A divider net is installed at FR59 to divide the cargo compartments No.4 and No.5. The divider net is
of a mesh type, with a mesh size not more than 180 mm (7.09 in.). The divider net is attached to net
attachment points installed on the cargo compartment ceiling and floor at designated positions. When
the divider net is installed, it is possible to transport loose baggage and bulk cargo. The divider net,
when installed, restrict any movement of the bulk cargo. No special tools are required to remove or
install the divider net.
(b) Door Nets
The door nets are installed to prevent damage to the cargo door and to permit a correct cargo door
operation. Stanchions are installed with the door nets to give the nets a firm contour and hold.
The door nets are attached at the lateral compartment linings to the related net attachment points.
The door nets are then passed around the door stanchion to connect with another door net in the
middle of the cargo door area.
The nets are connected to each other by ring connections and snap latches.
(c) Door Net Stanchions
The stanchions are a part of the door nets.
The stanchions have latch mechanism at the bottom and the top to comply with the related
attachment points.
The stanchions are attached to the cargo compartment ceiling and floor.

AES

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AIRCRAFT MAINTENANCE MANUAL
The stanchions must be installed to help the door nets deflect and resist bulk cargo from preventing
door operating procedures.
(d) Tiedown and Attachment Points
The net tiedown and attachment points are installed in a designated and prearranged position on the
aircraft structure and anchor plates.
The tiedown and attachment points permit an easy and quick removal/installation of the nets without
special tools.
(e) Air Conditioning Outlets
The fixed partition at FR65 has cutouts (outlets) for the air conditioning system of the aft cargo
compartment.

AES

25-52-00 PB001

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@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

AFT LOWER HOLD

AFT CARGO COMPARTMENT


CAPACITY:
CAN BE MIXED
PASSENGER LUGGAGE
BULK CARGO

FWD LOWER HOLD

FWD CARGO COMPARTMENT


CAPACITY:
CAN BE MIXED
PASSENGER LUGGAGE
BULK CARGO

PASSENGER LUGGAGE

BULK CARGO

N_MM_255200_0_DAM0_01_00

AES

FIGURE 25-52-00-11200-F SHEET 1


Unit Load Device - Forward and Aft Cargo Compartment

25-52-00 PB001

Page 8
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@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

FR34
Z130
FR31
SIDEWALL
LINING
FR28

PARTITION
WALL
FLOOR
PANELS

FR24A

DOOR NET C
2507MM
DOOR NET A
DIVIDER NET A2

2508MM

2506MM
DIVIDER NET C
2509MM
STANCHION

N_MM_255200_0_DBM0_01_00

AES

FIGURE 25-52-00-12800-C SHEET 1


Component Location - Forward Cargo Compartment Mechanical Components

25-52-00 PB001

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@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

DIVIDER NET A
2608MM
FR59
DIVIDER NET B
2607MM

STANCHION

FR56
Z150

FR52A
STANCHION
FR47

FLOOR PANELS

CA
FT

RG

CO

PA

M
RT

EN

DIVIDER NET A1
2610MM

DIVIDER NET C
2609MM

DIVIDER NET A2
2606MM

N_MM_255200_0_DCM0_01_00

AES

FIGURE 25-52-00-13400-E SHEET 1


Component Location - Aft Cargo Compartment Mechanical Components

25-52-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

DOOR NET D 2613MM


FR65

FR62
FR60
FR59

AIR
CONDITIONING
OUTLETS
PRESSURE
COMPENSATION
VALVE
Z160

FR46

STANCHION

DOOR NET E 2614MM


DIVIDER NET A1 2610MM

Z150

N_MM_255200_0_BXU0_01_00

AES

FIGURE 25-52-00-14000-B SHEET 1


Bulk Compartment - Component Location

25-52-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
FR34

FR31
FR28

Z130

C
2

FR24A

B
B
3

D
1

B B

CT

12

SE

ON

13

IO

SE

ON

I
CT

EXAMPLE

EXAMPLE

TIE DOWN POINT

MULTIPLE ATTACHMENT POINT

EXAMPLE

C
EXAMPLE

TIE DOWN POINT

ATTACHMENT POINT

1.
2.
3.
4.

DOOR NET TYPE C


DOOR NET TYPE A
DIVIDER NET TYPE A2
DIVIDER NET TYPE C

N_MM_255200_0_EXM0_01_00

AES

FIGURE 25-52-00-19500-B SHEET 1


Net and Tie Down Points - Forward Cargo Compartment

25-52-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
FR59

D
FR56

FR52A

D
C

Z150

FR47

D
5

42

SE

O
TI

IO

B
SE

ON

32

IO

I
CT

D
EXAMPLE

EXAMPLE

TIE DOWN POINT

MULTIPLE ATTACHMENT POINT

EXAMPLE

C
EXAMPLE

TIE DOWN POINT

ATTACHMENT POINT

1.
2.
3.
4.
5.

DOOR NET TYPE B


DOOR NET TYPE A
DIVIDER NET TYPE A1
DIVIDER NET TYPE C
DIVIDER NET TYPE A2
N_MM_255200_0_EYM0_01_00

AES

FIGURE 25-52-00-23700-C SHEET 1


Net and Tie Down Point - Aft Cargo Compartment

25-52-00 PB001

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@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
DOOR NET D 2613MM
AIR
CONDITIONING
OUTLETS

FR65

PRESSURE
COMPENSATION
VALVE

FR62
FR60
FR59

Z160

FR46

STANCHION

DOOR NET E 2614MM


DIVIDER NET A1

2610MM

Z150

A
B

EXAMPLE

EXAMPLE

ATTACHMENT/TIE DOWN POINT

MULTIPLE ATTACHMENT POINT

N_MM_255200_0_BZU0_01_00

AES

FIGURE 25-52-00-28100-B SHEET 1


Bulk Compartment

25-52-00 PB001

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AIRCRAFT MAINTENANCE MANUAL

LININGS AND FURNISHINGS/FORWARD CARGO


COMPARTMENT - DESCRIPTION AND OPERATION
** On A/C ALL
1.

General

** On A/C 003-004
The FWD cargo hold is below the passenger compartment in Zone 130 between the fixed partitions FR24A and
FR34. The total volume of the FWD cargo compartment is 547 ft.3 (15.489 m3).
The FWD cargo compartment door, between FR24A and FR28, gives access to the FWD cargo compartment.
The FWD cargo compartment has:
. Left sidewall lining
. Ceiling panel
. Right sidewall lining
. Loading area light
. Rapid decompression panels
. Cargo compartment lighting
. Door net and the divider net
. Tie-down/net attachment points.
** On A/C 005-099
The FWD cargo hold is below the passenger compartment in Zone 130 between the fixed partitions FR24A and
FR34. The total volume of the FWD cargo compartment is 547 ft.3 (15.489 m3).
The FWD cargo compartment door, between FR24A and FR28, gives access to the FWD cargo compartment.
The FWD cargo compartment has:
. Left sidewall lining
. Ceiling panel
. Right sidewall lining
. Loading area light
. Smoke detector panel
. Rapid decompression panels
. Cargo compartment lighting
. Door net and the divider net
. Tie-down/net attachment points.

AES

25-54-00 PB001

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
2.

Component Location

** On A/C 003-004
(Ref. Fig. 25-54-00-12300-H - Component Location of the FWD Cargo Compartment)
------------------------------------------------------------------------------FIN
I
FUNCTIONAL DESIGNATION
I PANELIZONEIACCESS I
ATA
I
I
I
I DOOR I
REF.
------------------------------------------------------------------------------FIXED PARTITION FR24A
131/ 825
132
FIXED PARTITION FR34
131/ 825
132
PRESSURE COMPENSATION VALVE
131PW 131 825
LOADING AREA LIGHT
131AC 131 825
33-31-11
CEILING PANEL
131 825
CARGO COMPARTMENT LIGHTING
131AC/ 131 825
131BC
RH SIDEWALL LINING
132 825
DIVIDER NET
130 825
LH SIDEWALL LINING
131 825
RAPID DECOMPRESSION PANELS
131 825
TIE-DOWN/NET ATTACHMENT
131 825
** On A/C 005-099
(Ref. Fig. 25-54-00-12300-I - Component Location of the FWD Cargo Compartment)
------------------------------------------------------------------------------FIN
I
FUNCTIONAL DESIGNATION
I PANELIZONEIACCESS I
ATA
I
I
I
I DOOR I
REF.
------------------------------------------------------------------------------FIXED PARTITION FR24A
131/ 825
132
FIXED PARTITION FR34
131/ 825
132
PRESSURE COMPENSATION VALVE
131PW 131 825
LOADING AREA LIGHT
131AC 131 825
33-31-11
SMOKE DETECTOR PANEL
131BC 131 825
26-16-00
CEILING PANEL
131 825
CARGO COMPARTMENT LIGHTING
131AC/ 131 825
131BC
RH SIDEWALL LINING
132 825
DIVIDER NET
130 825
LH SIDEWALL LINING
131 825
RAPID DECOMPRESSION PANELS
131 825
TIE-DOWN/NET ATTACHMENT
131 825

AES

25-54-00 PB001

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
3.

System Description
A.

Sidewall Linings and Ceiling Panels


** On A/C 003-004
The sidewall linings and ceiling panels in the FWD cargo compartment prevent damage to the aircraft structure.
They are made of flame-resistant synthetic material and permit fast decompression. The sidewall linings and
ceiling panels are attached with quick-release fasteners to:
. the support struts
. the cross beams
. the cargo compartment brackets.
The sidewall linings and ceiling panels are a sandwich construction. They are made of honeycomb core, which is
bonded between prepreg layers.
** On A/C 005-099
The sidewall linings and ceiling panels in the FWD cargo compartment prevent damage to the aircraft structure.
They are made of flame-resistant synthetic material and permit fast decompression. The sidewall linings and
ceiling panels are attached with quick-release fasteners to:
. the support struts
. the cross beams
. the cargo compartment brackets.
The sidewall linings and ceiling panels are a sandwich construction. They are made of honeycomb core, which is
bonded between prepreg layers.

** On A/C ALL
B.

Bulk Loading Placards


Placards for bulk loading instructions are located on the ceiling in the FWD cargo compartment. The placards
tell the minimum clearance allowed between the bulk cargo and the cargo compartment ceiling. The clearance
between the bulk cargo and the compartment ceiling must be kept to prevent an inadvertent operation of the :
- smoke detectors,
- discharge nozzles of the fire extingnisher system.
Also to enable a correct function of the rapid decompression panels.
The clearance must be 51.0 mm (2.0079 in.) minimum.

** On A/C 005-099
C.

Smoke Detector Panel


The FWD cargo compartment is completed with the smoke detection system. The ceiling panel has therefore a
cutout for the smoke detector panel. The smoke detector panel is installed at the center of the ceiling panel
between FR29 and FR30.

** On A/C ALL
D. Rapid Decompression Panels
Rapid decompression panels (blow-in and blow-out) are part of the cargo compartment linings. They are
installed in the cutouts of the ceiling panels and the lateral right sidewall lining at FR28.
Catch assemblies hold them in the cutouts. The rapid decompression panels are sealed to the ceiling panels and
to the sidewall lining with adhesive tape, (Material No.05-066) .

AES

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AIRCRAFT MAINTENANCE MANUAL
NOTE :
E.

When it is necessary to repair a decompression panel refer to Chp.250000.

Divider Net and Door Net


There are two types of nets installed in the FWD cargo compartment. The divider net divides the cargo
compartments into sections. The door net prevents damage to the cargo compartment door. The door net and
the divider net are attached to the tie-down and net attachment points.

F.

Tie-Down and Net Attachment Points


Screws attach the tie-down and net attachment points to the fuselage structure. These attachment points are
used for:
.
.

G.

the attachment of the door and divider net


the attachment of the straps which hold large or small items of bulk cargo.

Loading Area Light


The loading area light is a spotlight and is installed in the ceiling panel at the FWD cargo compartment door.
The intensity of the loading area light permits to read labels on equipment near the cargo compartment door.

H. Cargo Compartment Lighting


The FWD cargo compartment has a lighting system with neon tubes and is installed in the center of the ceiling
panel. Toggle switches installed at the FWD cargo compartment door control the lighting system.

AES

25-54-00 PB001

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004

CEILING PANEL

B
B

LOADING AREA LIGHT

NET ATTACHMENT POINTS


CARGO COMPARTMENT LIGHTING

FR34
FIXED PARTITON FR34

RH SIDEWALL LINING
FR31

PRESSURE
COMPENSATION
VALVE

FR28
DOOR NET
FR24A

DIVIDER NET

RAPID
DECOMPRESSION
PANELS

Z130
FIXED PARTITION
FR24A
LH SIDEWALL LINING

N_MM_255400_0_BAMA_01_00

AES

FIGURE 25-54-00-12300-H SHEET 1


Component Location of the FWD Cargo Compartment

25-54-00 PB001

Page 5
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004
SECTION

AA

ADHESIVE TAPE
CEILING PANEL

QUICK RELEASE FASTENER


CEILING PANEL
NET ATTACHMENT POINT

SECTION

BB
ADHESIVE TAPE

CEILING PANEL

CATCH ASSY

RAPID DECOMPRESSION PANEL

QUICK RELEASE FASTENER


ADHESIVE TAPE

SECTION

DD

SECTION

CC
ADHESIVE TAPE
ADHESIVE TAPE

SIDEWALL LINING

ADHESIVE TAPE

CEILING PANEL

SIDEWALL LINING

QUICK
RELEASE
FASTENER

QUICK RELEASE FASTENER

SIDEWALL LINING
ADHESIVE TAPE

N_MM_255400_0_BAMA_02_00

AES

FIGURE 25-54-00-12300-H SHEET 2


Component Location of the FWD Cargo Compartment

25-54-00 PB001

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099

CEILING PANEL

SMOKE DETECTOR PANEL

B
B

LOADING AREA LIGHT

NET ATTACHMENT POINTS


CARGO COMPARTMENT LIGHTING

FR34
FIXED PARTITON FR34

RH SIDEWALL LINING
FR31

PRESSURE
COMPENSATION
VALVE

FR28
DOOR NET
FR24A

DIVIDER NET

RAPID
DECOMPRESSION
PANELS

Z130
FIXED PARTITION
FR24A
LH SIDEWALL LINING

N_MM_255400_0_BAMB_01_00

AES

FIGURE 25-54-00-12300-I SHEET 1


Component Location of the FWD Cargo Compartment

25-54-00 PB001

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
SECTION

AA

ADHESIVE TAPE
CEILING PANEL

QUICK RELEASE FASTENER


CEILING PANEL
NET ATTACHMENT POINT

SECTION

BB
ADHESIVE TAPE

CEILING PANEL

CATCH ASSY

RAPID DECOMPRESSION PANEL

QUICK RELEASE FASTENER


ADHESIVE TAPE

SECTION

DD

SECTION

CC
ADHESIVE TAPE
ADHESIVE TAPE

SIDEWALL LINING

ADHESIVE TAPE

CEILING PANEL

SIDEWALL LINING

QUICK
RELEASE
FASTENER

QUICK RELEASE FASTENER

SIDEWALL LINING
ADHESIVE TAPE

N_MM_255400_0_BAMB_02_00

AES

FIGURE 25-54-00-12300-I SHEET 2


Component Location of the FWD Cargo Compartment

25-54-00 PB001

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AIRCRAFT MAINTENANCE MANUAL

LININGS AND PARTITIONS - FWD CARGO COMPARTMENT REMOVAL/INSTALLATION


** On A/C ALL
Task 25-54-11-000-001-A
Removal of the Forward Cargo-Compartment Partition FR24
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE

No specific

AR

SAFETY CLIP - CIRCUIT BREAKER

No specific

AR

WARNING NOTICE(S)

B.

Work Zones and Access Panels


ZONE/ACCESS

130

ZONE DESCRIPTION
FWD CAR COMPT AFT BULKHEAD OF AVNCS COMP

C.

Referenced Information

REFERENCE
52-30-00-860-001-A

DESIGNATION
Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

(Ref. Fig. 25-54-11-991-00200-A - Protection Panels - Forward Cargo Compartment)


(Ref. Fig. 25-54-11-991-00100-A - Forward Cargo-Compartment Partition FR24)
3.

Job Set-up
Subtask 25-54-11-860-051-A
A.

Aircraft Maintenance Configuration


(1)

Open the forward cargo-compartment door (Ref. TASK 52-30-00-860-001-A).

(2)

Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position at the opening of the forward
cargo-compartment door.

(3)

Put a WARNING NOTICE(S) in position on the control panel of the forward cargo-compartment
loading-system to tell persons not to use it.

Subtask 25-54-11-865-055-A
B.
4.

Open, safety and tag this(these) circuit breaker(s):

Procedure
Subtask 25-54-11-020-051-A
A.

AES

Removal of the Protection Panels


(Ref. Fig. 25-54-11-991-00200-A - Protection Panels - Forward Cargo Compartment)

25-54-11 PB401

Page 1
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(1)

(2)

Remove the protection panels (2):


(a)

Hold the protection panel (2).

(b)

Remove the screws (4) from the supports (3) and partition walls (1).

(c)

Remove the protection panels (2) with the supports (3).

If necessary, remove the nuts (6), the washers (7), the supports (3) and the screws (5) from the
protection panels (2).

Subtask 25-54-11-020-050-A
B.

AES

Removal of the Forward Cargo-Compartment Partition FR24


(Ref. Fig. 25-54-11-991-00100-A - Forward Cargo-Compartment Partition FR24)
(1)

Loosen the studs (1) of the cover assies (2) and remove them.

(2)

Loosen the studs (3) of the cover strip assies (4) and remove them.

(3)

Loosen the studs (5) of the partition panels (6), (7) and (8).

(4)

Remove the partition panels (6), (7) and (8).

25-54-11 PB401

Page 2
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR33

FR24A

Z130

B
1

D
EXAMPLE

6
1

B
D

EXAMPLE

4
5

3
2

C
D

D
2

D
N_MM_255411_4_PR0T_01_00

AES

FIGURE 25-54-11-991-00200-A SHEET 1


Protection Panels - Forward Cargo Compartment

25-54-11 PB401

Page 3
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

FR24A

A
Z130

1
6
2
7
5
8
3
2
4

N_MM_255411_4_AAM0_01_00

AES

FIGURE 25-54-11-991-00100-A SHEET 1


Forward Cargo-Compartment Partition FR24

25-54-11 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-54-11-400-001-A
Installation of the Forward Cargo-Compartment Partition FR24
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH A
GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
FLUSH IT AWAY WITH CLEAN WATER
GET MEDICAL AID.
WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURERS
INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
CAUTION :

USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM THE
MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE SURFACE PROTECTION OF
THE COMPONENTS AND THE RELATED AREA.

CAUTION :

MAKE SURE THAT THE CARGO COMPARTMENT IS CORRECTLY SEALED AFTER YOU REPLACE THE
SEALING OF:
CARGO COMPARTMENT LININGS
SIDEWALL PANELS
CEILING PANELS
PARTITION PANELS.
IF THE SEALING IS NOT CORRECTLY INSTALLED AND A FIRE OCCURS, THE FIRE EXTINGUISHING
SYSTEM WILL NOT OPERATE CORRECTLY.

1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE

No specific

AR

B.

Consumable Materials

REFERENCE
Material No: 04-011
Material No: 11-026

AES

WARNING NOTICE(S)

DESIGNATION
COMMON GREASES
SILICONE GREASE PNEUMATIC SYST AND SEALS
CLEANING AGENTS
SOLVENT GENERAL PURPOSE

25-54-11 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
C.

Work Zones and Access Panels


ZONE/ACCESS

130

ZONE DESCRIPTION
FWD CAR COMPT AFT BULKHEAD OF AVNCS COMP

D.

Referenced Information

REFERENCE
52-30-00-860-001-A
52-30-00-860-002-A

DESIGNATION
Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump
Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

(Ref. Fig. 25-54-11-991-00100-A - Forward Cargo-Compartment Partition FR24)


(Ref. Fig. 25-54-11-991-00200-A - Protection Panels - Forward Cargo Compartment)
3.

Job Set-up
Subtask 25-54-11-860-050-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the forward cargo-compartment door is open (Ref. TASK 52-30-00-860-001-A).

(2)

Make sure that the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE is in position at the opening of
the forward cargo-compartment door.

(3)

Make sure that the WARNING NOTICE(S) is in position on the control panel of the forward cargocompartment loading system to tell persons not to use it.

Subtask 25-54-11-865-054-A
B.
4.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

Procedure
Subtask 25-54-11-910-050-D
A.

Preparation for Installation


(Ref. Fig. 25-54-11-991-00100-A - Forward Cargo-Compartment Partition FR24)
(1)

Do an inspection of the component interface and/or the adjacent area.

(2)

If necessary, remove the damaged seal (9) from the partition panels (6), (7) and (8).

WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(3)

Clean the component interface and/or the adjacent area with the the CLEANING AGENTS (Material
No: 11-026) .

(4)

Replace the damaged seal (9) on the partition panels (6), (7) and (8).

Subtask 25-54-11-420-050-A
B.

AES

Installation of the Forward Cargo-Compartment Partition FR24


(Ref. Fig. 25-54-11-991-00100-A - Forward Cargo-Compartment Partition FR24)
(1)

Apply a thick layer of COMMON GREASES (Material No: 04-011) on the seals around each partition
panel.

(2)

Install the partition panels (6), (7) and (8).

(3)

Install the cover strip assies (4).

25-54-11 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(4)

Install the cover assies (2).

(5)

Attach the partition panels (6), (7) and (8) with the studs (1), (3) and (5).

Subtask 25-54-11-420-051-A
C.

Installation of the Protection Panels


(Ref. Fig. 25-54-11-991-00200-A - Protection Panels - Forward Cargo Compartment)
(1)

5.

Install the protection panels (2):


(a)

If removed, install the supports (3), the screws (5), the washers (7) and the nuts (6) on the
protection panels (2).

(b)

Put the protection panels (2) in their correct installation positions.

(c)

Install the supports (3) with the screws (4) on the partition walls (1).

Close-up
Subtask 25-54-11-410-050-A
A.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-54-11-865-056-A
B.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

Subtask 25-54-11-860-052-A
C.

AES

Put the aircraft back to the serviceable condition.


(1)

Close the forward cargo-compartment door (Ref. TASK 52-30-00-860-002-A)

(2)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

25-54-11 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

LININGS AND PARTITIONS - FWD CARGO COMPARTMENT REMOVAL/INSTALLATION


** On A/C ALL
Task 25-54-12-000-001-A
Removal of the Forward Cargo-Compartment Partition FR34
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

AR

B.

SAFETY CLIP - CIRCUIT BREAKER

Work Zones and Access Panels


ZONE/ACCESS

130

ZONE DESCRIPTION
FWD CAR COMPT AFT BULKHEAD OF AVNCS COMP

C.

Referenced Information

REFERENCE
52-30-00-480-001-A

DESIGNATION
Installation of the Safety Support Equipment

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

(Ref. Fig. 25-54-12-991-00100-A - Forward Cargo-Compartment Partition FR34)


3.

Job Set-up
** On A/C ALL
EMB SB 25-1181 FOR A/C 003-003 005-008
Subtask 25-54-12-010-050-B
A.

Get Access
(1)

Open the forward cargo-compartment door


** On A/C ALL
(Ref. TASK 52-30-00-860-001-A).

(2)

Install the safety lock on the actuator of the forward cargo-compartment door (Ref. TASK
52-30-00-480-001-A).

(3)

Put the ACCESS PLATFORM 2M (6 FT) in position at the opening of the forward cargo-compartment
door.

** On A/C ALL
Subtask 25-54-12-865-073-A
B.

AES

Open, safety and tag this(these) circuit breaker(s):

25-54-12 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
(Ref. Fig. 25-54-12-991-00100-A - Forward Cargo-Compartment Partition FR34)
Subtask 25-54-12-020-050-A
A.

Removal of the Forward Cargo-Compartment Partition FR34


NOTE :

AES

The removal of each partition panel is the same.

(1)

Loosen the studs (5) of the partition panels (1), (2) and (3).

(2)

Remove the partition panels (1), (2) and (3).

(3)

Loosen the studs (8) of the valve (4).

(4)

Remove the valve (4) and the cover assembly (7).

25-54-12 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR34

FR24A

Z130

FR34

A
B

132PW
1
131NW
2
131PW
3

E
E

D
D

C
D

N_MM_255412_4_AAMA_01_00

AES

FIGURE 25-54-12-991-00100-A SHEET 1


Forward Cargo-Compartment Partition FR34

25-54-12 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
SECTION

SECTION

BB

CC

7
6
1
2
3

8
4
9
3

SECTION

SECTION

EE

DD

1
3

1
2

2
3

N_MM_255412_4_AAMA_02_00

AES

FIGURE 25-54-12-991-00100-A SHEET 2


Forward Cargo-Compartment Partition FR34

25-54-12 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-54-12-400-001-A
Installation of the Forward Cargo-Compartment Partition FR34
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH A
GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
FLUSH IT AWAY WITH CLEAN WATER
GET MEDICAL AID.
CAUTION :

USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM THE
MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE SURFACE PROTECTION OF
THE COMPONENTS AND THE RELATED AREA.

CAUTION :

MAKE SURE THAT THE CARGO COMPARTMENT IS CORRECTLY SEALED AFTER YOU REPLACE THE
SEALING OF:
CARGO COMPARTMENT LININGS
SIDEWALL PANELS
CEILING PANELS
PARTITION PANELS.
IF THE SEALING IS NOT CORRECTLY INSTALLED AND A FIRE OCCURS, THE FIRE EXTINGUISHING
SYSTEM WILL NOT OPERATE CORRECTLY.

1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

** On A/C 003-004
No specific
No specific

B.

WARNING NOTICE(S)
Torque wrench: range to between 0.00 and 1.20 M.DAN (0.00 and 9.00
LBF.FT)

Consumable Materials

REFERENCE
Material No: 08-005B
Material No: 09-016

AES

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
SEALING TAPE
SEALANTS
CORROSION INHIBITING FILLET CONSISTENCY

25-54-12 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
Material No: 11-026
Material No: 19-003
C.

DESIGNATION
CLEANING AGENTS
SOLVENT GENERAL PURPOSE
LINT-FREE COTTON CLOTH

Work Zones and Access Panels


ZONE/ACCESS

130

ZONE DESCRIPTION
FWD CAR COMPT AFT BULKHEAD OF AVNCS COMP

D.

Referenced Information

REFERENCE
11-00-00-400-010-A

DESIGNATION
Installation of the BSB (DUROFIX) Labels (Material No. 05-136) (Marking with
Reactivable Transfer Label)

25-50-00-200-024-A
25-54-12-300-001-A

Cargo Compartment Linings with Honeycomb Core - General Repair/Protection


Information
Fasteners Missing from the Lining Panels of the FWD Cargo Compartment

52-30-00-480-001-A

Installation of the Safety Support Equipment

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

(Ref. Fig. 25-54-12-991-00100-A - Forward Cargo-Compartment Partition FR34)


3.

Job Set-up
Subtask 25-54-12-860-050-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the forward cargo-compartment door is opened (Ref. TASK 52-30-00-860-001-A).

(2)

Make sure that the safety lock on the actuator of the forward cargo-compartment door is installed (Ref.
TASK 52-30-00-480-001-A).

(3)

Make sure that the ACCESS PLATFORM 2M (6 FT) is in position at the opening of the forward cargocompartment door.

(4)

Make sure that the WARNING NOTICE(S) is in position on the control panel of the forward cargoloading system to tell persons not to use it.

** On A/C 005-099
Subtask 25-54-12-860-050-B
A.

Aircraft Maintenance Configuration


(1)

Make sure that the forward cargo-compartment door is opened (Ref. TASK 52-30-00-860-001-A).

(2)

Install the safety lock on the actuator of the forward cargo compartment door (Ref. TASK
52-30-00-480-001-A).

(3)

Make sure that the ACCESS PLATFORM 2M (6 FT) is in position at the opening of the forward cargocompartment door.

** On A/C ALL
Subtask 25-54-12-865-074-A
B.

AES

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

25-54-12 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
Subtask 25-54-12-910-050-C
A.

Preparation for Installation


(Ref. Fig. 25-54-12-991-00100-A - Forward Cargo-Compartment Partition FR34)
(1)

Do an inspection of the partition panels (1), (2) and (3) at FR34.

(2)

If necessary, repair the partition panels (1), (2) and (3) (Ref. TASK 25-50-00-200-024-A).

(3)

Do an inspection of the sealing strips (6) and (9) on the partition panels (1), (2) and (3) at FR34 for
damage.

(4)

Make sure that the sealing strips (6) and (9) are correctly installed.

(5)

Replace the damaged sealing strips (6) and (9) on the partition panels (1), (2) and (3) at FR34.

(6)

If necessary, remove the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-005B) from the
partition panels (1), (2) and (3) at FR34.

WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(7)

Clean the surfaces for the new sealing strips (6) and (9) with the CLEANING AGENTS (Material No:
11-026) and a LINT-FREE COTTON CLOTH (Material No: 19-003) .

(8)

Bond the new sealing strips (6) and (9) with the BONDING AND ADHESIVE COMPOUNDS (Material
No: 08-005B) in position.

(9)

Make sure that all the sealing strips (6) and (9) are installed without clearances.

(10) Make sure that all the studs (5) and (8) are correctly installed in their retainer washers.
(11) If a stud and/or retainer washer is missing, do the missing fastener inspection/repair (Ref. TASK
25-54-12-300-001-A).
(12) Do an inspection of the adjacent aircraft structure for damage.
(13) If the adjacent aircraft structure is damaged, repair it.
(14) Make sure that the mating surfaces of the panels at the adjacent aircraft structure are flat.
WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(15) Fill the clearances or the holes with the SEALANTS (Material No: 09-016) and make them flat.
(16) Make sure that the placards on the replaced or repaired components are in the correct positions and in
good condition.
(17) If necessary, install new placards (Ref. TASK 11-00-00-400-010-A).
(18) After installation of the partition panels (1), (2) and (3), make sure that:
. All the fasteners are fully tightened.
. There is no clearance between the partition panels and the aircraft structure.
(19) Do a visual inspection of the component interface and/or the adjacent area.
WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.

AES

25-54-12 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(20) Clean the component interface and/or the adjacent area with the CLEANING AGENTS (Material No:
11-026) and a LINT-FREE COTTON CLOTH (Material No: 19-003) .
Subtask 25-54-12-420-050-A
B.

5.

Installation of the Forward Cargo Compartment Partition FR34


(Ref. Fig. 25-54-12-991-00100-A - Forward Cargo-Compartment Partition FR34)
(1)

Put the valve (4) and the cover assembly (7) in their correct installation position.

(2)

Loosely install the studs (8).

(3)

TORQUE the studs (8) to between 0.055 and 0.060 M.DAN (4.87 and 5.31 LBF.IN).

(4)

Put the partition panels (1), (2) and (3) in their installation positions.

(5)

Loosely install the studs (5) through the panels (1), (2) and (3) and the holes of the structure.

(6)

TORQUE the studs (5) to between 0.055 and 0.060 M.DAN (4.87 and 5.31 LBF.IN).

Close-up
Subtask 25-54-12-410-050-A
A.

Put the aircraft back to the serviceable condition.


(1)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-54-12-865-075-A
B.

AES

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

25-54-12 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-54-12-000-002-A
Removal of the Ceiling Panels in the Forward Cargo-Compartment
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

AR

B.

SAFETY CLIP - CIRCUIT BREAKER

Work Zones and Access Panels


ZONE/ACCESS

130

ZONE DESCRIPTION
FWD CAR COMPT AFT BULKHEAD OF AVNCS COMP

C.

Referenced Information

REFERENCE
52-30-00-480-001-A

DESIGNATION
Installation of the Safety Support Equipment

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

(Ref. Fig. 25-54-12-991-00400-A - Ceiling Panels - FWD Cargo Compartment)


3.

Job Set-up
Subtask 25-54-12-010-051-B
A.

Get Access
(1)

Open the FWD cargo-compartment door and install the safety lock on the actuator of the FWD cargo
compartment door (Ref. TASK 52-30-00-860-001-A) (Ref. TASK 52-30-00-480-001-A).

(2)

Put the ACCESS PLATFORM 2M (6 FT) in position at the opening of the FWD cargo-compartment
door.

Subtask 25-54-12-865-067-A
B.
4.

Open, safety and tag this(these) circuit breaker(s):

Procedure
(Ref. Fig. 25-54-12-991-00400-A - Ceiling Panels - FWD Cargo Compartment)
Subtask 25-54-12-020-051-A
A.

Removal of the Ceiling Panels


NOTE :

AES

The removal of each ceiling panel is the same.

(1)

Remove the joint strip (5) from the ceiling panels (2).

(2)

Support the ceiling panels (2).

(3)

Loosen the studs (3),(4) and (7) of the ceiling panels (2).

(4)

Remove the ceiling panels (2) from the aircraft structure.

25-54-12 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

FR34

A
Z130
FR24

A
FR24

FR25

FR28

FR31

FR34

B
B
131HC

D D
C C

131KC

131LC

131AC

131BC

SECTION

SECTION

BB

DD

131CC

SECTION

CC
3
2

2
N_MM_255412_4_AGM0_01_00

AES

FIGURE 25-54-12-991-00400-A SHEET 1


Ceiling Panels - FWD Cargo Compartment

25-54-12 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-54-12-400-002-A
Installation of the Ceiling Panels in the Forward Cargo-Compartment
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH A
GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
FLUSH IT AWAY WITH CLEAN WATER
GET MEDICAL AID.
CAUTION :

USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM THE
MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE SURFACE PROTECTION OF
THE COMPONENTS AND THE RELATED AREA.

CAUTION :

MAKE SURE THAT THE CARGO COMPARTMENT IS CORRECTLY SEALED AFTER YOU REPLACE THE
SEALING OF:
CARGO COMPARTMENT LININGS
SIDEWALL PANELS
CEILING PANELS
PARTITION PANELS.
IF THE SEALING IS NOT CORRECTLY INSTALLED AND A FIRE OCCURS, THE FIRE EXTINGUISHING
SYSTEM WILL NOT OPERATE CORRECTLY.

1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

** On A/C 003-004
No specific
No specific

B.

WARNING NOTICE(S)
Torque wrench: range to between 0.00 and 1.20 M.DAN (0.00 and 9.00
LBF.FT)

Consumable Materials

REFERENCE
Material No: 04-011
Material No: 08-005

AES

DESIGNATION
COMMON GREASES
SILICONE GREASE PNEUMATIC SYST AND SEALS
BONDING AND ADHESIVE COMPOUNDS
-

25-54-12 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
Material No: 09-016
Material No: 11-026
Material No: 19-003
C.

DESIGNATION
SEALANTS
CORROSION INHIBITING FILLET CONSISTENCY
CLEANING AGENTS
SOLVENT GENERAL PURPOSE
LINT-FREE COTTON CLOTH

Work Zones and Access Panels


ZONE/ACCESS

130

ZONE DESCRIPTION
FWD CAR COMPT AFT BULKHEAD OF AVNCS COMP

D.

Referenced Information

REFERENCE
11-00-00-400-010-A

DESIGNATION
Installation of the BSB (DUROFIX) Labels (Material No. 05-136) (Marking with
Reactivable Transfer Label)

25-50-00-200-024-A
25-54-12-300-001-A

Cargo Compartment Linings with Honeycomb Core - General Repair/Protection


Information
Fasteners Missing from the Lining Panels of the FWD Cargo Compartment

52-30-00-080-001-A

Removal of the Safety Support Equipment

52-30-00-480-001-A

Installation of the Safety Support Equipment

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

52-30-00-860-002-A

Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

(Ref. Fig. 25-54-12-991-00400-A - Ceiling Panels - FWD Cargo Compartment)


3.

Job Set-up
Subtask 25-54-12-860-051-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the forward cargo-compartment door is opened (Ref. TASK 52-30-00-860-001-A).

(2)

Make sure that the safety lock is installed on the actuator of the forward cargo-compartment door (Ref.
TASK 52-30-00-480-001-A).

(3)

Make sure that the ACCESS PLATFORM 2M (6 FT) is in position at the opening of the forward cargocompartment door.

(4)

Make sure that the WARNING NOTICE(S) is in position on the control panel of the forward cargo
loading system to tell persons not to use it.

** On A/C 005-099
Subtask 25-54-12-860-051-B
A.

AES

Aircraft Maintenance Configuration


(1)

Make sure that the FWD cargo-compartment door is opened and safety lock is installed on the actuator
of the FWD cargo compartment door (Ref. TASK 52-30-00-860-001-A) (Ref. TASK 52-30-00-480-001A).

(2)

Make sure that the ACCESS PLATFORM 2M (6 FT) is in position at the opening of the FWD cargocompartment door.

25-54-12 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Subtask 25-54-12-865-068-A
B.
4.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

Procedure
Subtask 25-54-12-910-051-B
A.

Preparation for Installation


(Ref. Fig. 25-54-12-991-00400-A - Ceiling Panels - FWD Cargo Compartment)
(1)

Do an inspection of the ceiling panels (2).

(2)

If necessary, repair the ceiling panels (2) (Ref. TASK 25-50-00-200-024-A).

(3)

Do an inspection of the sealing strips (1) of the ceiling panels (2).

(4)

Make sure that the sealing strips (1) are not missing.

(5)

Replace the damaged sealing strips (1) on the ceiling panels (2).

(6)

If necessary, remove the damaged BONDING AND ADHESIVE COMPOUNDS (Material No: 08-005)
from the sealing strips (1) of the related panels.

WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(7)

Clean the surfaces for the new sealing strips (1) with the CLEANING AGENTS (Material No: 11-026)
and a LINT-FREE COTTON CLOTH (Material No: 19-003) .

(8)

Bond the new sealing strips (1) with the BONDING AND ADHESIVE COMPOUNDS (Material No:
08-005) in position.

(9)

Make sure that all sealing strips (1) are installed without clearance.

(10) Make sure that all the studs (3), (4) and (7) are correctly installed in their retainer washers.
(11) If a stud and/or retainer washer is missing do the missing fastener inspection/repair (Ref. TASK
25-54-12-300-001-A).
(12) Do an inspection of the adjacent aircraft structure for damage.
(13) If the adjacent aircraft structure is damaged, repair it.
(14) Make sure that the contact areas of the panels at the adjacent aircraft structure are flat.
WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(15) Fill the clearances or the holes with the SEALANTS (Material No: 09-016) and make them flat.
(16) Make sure that that the contact aircraft surfaces continue to be flat when the sealant is applied and dry.
Make them flat, if necessary.
(17) Make sure that the placards on the replaced or repaired components are in the correct positions and in
good condition.
(18) If necessary, install new placards (Ref. TASK 11-00-00-400-010-A).
(19) After installation of the ceiling panels (2) make sure that:
. All the fasteners are fully tightened.
. There is no clearance between the panels and the aircraft structure.
(20) Do a visual inspection of the component interface and/or the adjacent area.

AES

25-54-12 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(21) Clean the component interface and/or the adjacent area with the CLEANING AGENTS (Material No:
11-026) and a LINT-FREE COTTON CLOTH (Material No: 19-003) .
(22) Examine each panel for cracks and other damage.
Subtask 25-54-12-420-051-A
B.

Installation of the Ceiling Panels in the Forward Cargo Compartment


NOTE :

The installation of each ceiling panel is the same.

(Ref. Fig. 25-54-12-991-00400-A - Ceiling Panels - FWD Cargo Compartment)


(1)

Apply the material:


WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(a)

5.

Apply a thick layer of COMMON GREASES (Material No: 04-011) on the seals around each
ceiling panel (2).

(2)

Put the ceiling panels (2) in their correct installation positions.

(3)

Loosely install the studs (3), (4) and (7) through the ceiling panels (2) and the holes of the structure.

(4)

TORQUE the studs (3),(4) and (7) to between 0.055 and 0.060 M.DAN (4.87 and 5.31 LBF.IN).

(5)

Install the joint strips (5) on the ceiling panels (2).

Close-up
Subtask 25-54-12-410-051-A
A.

Put the aircraft back to the serviceable condition.


(1)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-54-12-865-069-A
B.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

** On A/C 003-004
Subtask 25-54-12-942-057-A
C.

Close Access
(1)

Remove the safety lock from the actuator of the cargo-compartment door (Ref. TASK
52-30-00-080-001-A).

(2)

Close the forward cargo-compartment door (Ref. TASK 52-30-00-860-002-A).

(3)

Remove the warning notice(s).

(4)

Remove the access platform(s).

** On A/C 005-099
Subtask 25-54-12-942-057-B
C.

Close Access
(1)

AES

Remove the actuator safety lock and close the FWD cargo-compartment door (Ref. TASK
52-30-00-860-002-A) (Ref. TASK 52-30-00-080-001-A).

25-54-12 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(2)

AES

Remove the access platform(s).

25-54-12 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-54-12-000-003-A
Removal of the Sidewall Panels in the Forward Cargo-Compartment
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

AR

B.

SAFETY CLIP - CIRCUIT BREAKER

Work Zones and Access Panels


ZONE/ACCESS

130

ZONE DESCRIPTION
FWD CAR COMPT AFT BULKHEAD OF AVNCS COMP

C.

Referenced Information

REFERENCE
52-30-00-480-001-A

DESIGNATION
Installation of the Safety Support Equipment

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

(Ref. Fig. 25-54-12-991-00300-A - Sidewall Panels - FWD Cargo Compartment)


3.

Job Set-up
Subtask 25-54-12-010-052-B
A.

Get Access
(1)

Open the FWD cargo-compartment door and install the safety lock on the actuator of the FWD cargo
compartment door (Ref. TASK 52-30-00-860-001-A) (Ref. TASK 52-30-00-480-001-A).

(2)

Put the ACCESS PLATFORM 2M (6 FT) in position at the opening of the FWD cargo-compartment
door.

Subtask 25-54-12-865-070-A
B.
4.

Open, safety and tag this(these) circuit breaker(s):

Procedure
(Ref. Fig. 25-54-12-991-00300-A - Sidewall Panels - FWD Cargo Compartment)
Subtask 25-54-12-020-052-A
A.

Removal of the Sidewall Panels


NOTE :

AES

The removal of each sidewall panel is the same.

(1)

Support the sidewall panels (41).

(2)

Loosen the studs (47) of the sidewall panels (41).

(3)

Remove the sidewall panels (41) from the aircraft structure.

25-54-12 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

FR34
132KW
132MW
FR30
FR28 132JW
FR24

131SW
131MW
131HW

Z130
131GW

A
EXAMPLE

SECTION

BB
48

47

41

N_MM_255412_4_AEM0_01_00

AES

FIGURE 25-54-12-991-00300-A SHEET 1


Sidewall Panels - FWD Cargo Compartment

25-54-12 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-54-12-400-003-A
Installation of the Sidewall Panels in the Forward Cargo- Compartment
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH A
GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
FLUSH IT AWAY WITH CLEAN WATER
GET MEDICAL AID.
CAUTION :

USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM THE
MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE SURFACE PROTECTION OF
THE COMPONENTS AND THE RELATED AREA.

CAUTION :

MAKE SURE THAT THE CARGO COMPARTMENT IS CORRECTLY SEALED AFTER YOU REPLACE THE
SEALING OF:
CARGO COMPARTMENT LININGS
SIDEWALL PANELS
CEILING PANELS
PARTITION PANELS.
IF THE SEALING IS NOT CORRECTLY INSTALLED AND A FIRE OCCURS, THE FIRE EXTINGUISHING
SYSTEM WILL NOT OPERATE CORRECTLY.

1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

** On A/C 003-004
No specific
No specific

B.

WARNING NOTICE(S)
Torque wrench: range to between 0.00 and 1.20 M.DAN (0.00 and 9.00
LBF.FT)

Consumable Materials

REFERENCE
Material No: 04-011
Material No: 08-005

AES

DESIGNATION
COMMON GREASES
SILICONE GREASE PNEUMATIC SYST AND SEALS
BONDING AND ADHESIVE COMPOUNDS
-

25-54-12 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
Material No: 09-016
Material No: 11-026
Material No: 19-003
C.

DESIGNATION
SEALANTS
CORROSION INHIBITING FILLET CONSISTENCY
CLEANING AGENTS
SOLVENT GENERAL PURPOSE
LINT-FREE COTTON CLOTH

Work Zones and Access Panels


ZONE/ACCESS

130

ZONE DESCRIPTION
FWD CAR COMPT AFT BULKHEAD OF AVNCS COMP

D.

Referenced Information

REFERENCE
11-00-00-400-010-A

DESIGNATION
Installation of the BSB (DUROFIX) Labels (Material No. 05-136) (Marking with
Reactivable Transfer Label)

25-50-00-200-024-A
25-54-12-300-001-A

Cargo Compartment Linings with Honeycomb Core - General Repair/Protection


Information
Fasteners Missing from the Lining Panels of the FWD Cargo Compartment

52-30-00-080-001-A

Removal of the Safety Support Equipment

52-30-00-480-001-A

Installation of the Safety Support Equipment

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

52-30-00-860-002-A

Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

(Ref. Fig. 25-54-12-991-00300-A - Sidewall Panels - FWD Cargo Compartment)


3.

Job Set-up
Subtask 25-54-12-860-052-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the forward cargo-compartment door is opened (Ref. TASK 52-30-00-860-001-A).

(2)

Make sure that the safety lock is installed on the actuator of the forward cargo-compartment door (Ref.
TASK 52-30-00-480-001-A).

(3)

Make sure that the ACCESS PLATFORM 2M (6 FT) is in position at the opening of the forward cargocompartment door.

(4)

Make sure that the WARNING NOTICE(S) is in position on the control panel of the forward cargo
loading system to tell persons not to use it.

** On A/C 005-099
Subtask 25-54-12-860-052-B
A.

AES

Aircraft Maintenance Configuration


(1)

Make sure that the FWD cargo-compartment door is opened and the safety lock is installed on the
actuator of the FWD cargo compartment door (Ref. TASK 52-30-00-860-001-A) (Ref. TASK
52-30-00-480-001-A).

(2)

Make sure that the ACCESS PLATFORM 2M (6 FT) is in position at the opening of the FWD cargocompartment door.

25-54-12 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Subtask 25-54-12-865-071-A
B.
4.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

Procedure
Subtask 25-54-12-910-052-C
A.

Preparation for Installation


(Ref. Fig. 25-54-12-991-00300-A - Sidewall Panels - FWD Cargo Compartment)
(1)

Do an inspection of the sidewall panels (41) of the forward cargo compartment.

(2)

If necessary, repair the sidewall panels (41) (Ref. TASK 25-50-00-200-024-A).

(3)

Do an inspection of the sealing strips (48) on the sidewall panels (41) for damage.

(4)

Make sure that the sealing strips (48) are not missing.

(5)

Replace the damaged sealing strips (48) on the sidewall panels (41).

(6)

If necessary, remove the damaged BONDING AND ADHESIVE COMPOUNDS (Material No: 08-005)
from the sealing strips (48) of the related panels.

WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(7)

Clean the surfaces for the new sealing strips with the CLEANING AGENTS (Material No: 11-026) and
a LINT-FREE COTTON CLOTH (Material No: 19-003) .

(8)

Bond the new sealing strips (1) with the BONDING AND ADHESIVE COMPOUNDS (Material No:
08-005) in position.

(9)

Make sure that all the sealing strips are installed without clearance.

(10) Make sure that all the studs (47) are correctly installed in their retainer washers.
(11) If a stud and/or retainer washer is missing do the missing fastener inspection/repair (Ref. TASK
25-54-12-300-001-A).
(12) Do an inspection of the adjacent aircraft structure for damage.
(13) If the adjacent aircraft structure is damaged, repair it.
(14) Make sure that the contact areas of the panels at the adjacent aircraft structure are flat.
WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(15) Fill the clearances or the holes with the SEALANTS (Material No: 09-016) and make them flat.
(16) Make sure that the contact surfaces continue to be flat when the sealant is applied and dry. Make them
flat, if necessary.
(17) Make sure that the placards on the replaced or repaired components are in the correct positions and in
good condition.
(18) If necessary, install new placards (Ref. TASK 11-00-00-400-010-A).
(19) After installation of the sidewall panels (41) make sure that:
. All the fasteners are fully tightened.
. There is no clearance between the panels and the aircraft structure.
(20) Do a visual inspection of the component interface and/or the adjacent area.

AES

25-54-12 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(21) Clean the component interface and/or the adjacent area with the CLEANING AGENTS (Material No:
11-026) and a LINT-FREE COTTON CLOTH (Material No: 19-003) .
(22) Examine each panel for cracks and other damage.
Subtask 25-54-12-420-052-A
B.

Installation of the Sidewall Panels in the Forward Cargo Compartment


(Ref. Fig. 25-54-12-991-00300-A - Sidewall Panels - FWD Cargo Compartment)
NOTE :
(1)

The installation of each sidewall panel is the same.

Apply the material:


WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(a)

5.

Apply a thick layer of COMMON GREASES (Material No: 04-011) on the seals around each
sidewall panel (41).

(2)

Put the sidewall panel (41) in its installation position.

(3)

Loosely install the studs (47) through the sidewall panel (41) and the holes of the structure.

(4)

TORQUE the studs (47) to between 0.055 and 0.060 M.DAN (4.87 and 5.31 LBF.IN).

Close-up
Subtask 25-54-12-410-052-A
A.

Put the aircraft back to the serviceable condition.


(1)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-54-12-865-072-A
B.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

** On A/C 003-004
Subtask 25-54-12-942-058-A
C.

Close Access
(1)

Remove the actuator safety lock (Ref. TASK 52-30-00-080-001-A).

(2)

Remove the warning notice(s).

(3)

Close the forward cargo-compartment door (Ref. TASK 52-30-00-860-002-A).

(4)

Remove the access platform(s).

** On A/C 005-099
Subtask 25-54-12-942-058-B
C.

AES

Close Access
(1)

Remove the actuator safety lock and close the FWD cargo-compartment door (Ref. TASK
52-30-00-080-001-A) (Ref. TASK 52-30-00-860-002-A).

(2)

Remove the access platform(s).

25-54-12 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

LININGS AND PARTITIONS - FWD CARGO COMPARTMENT REPAIRS


** On A/C ALL
Task 25-54-12-300-001-A
Fasteners Missing from the Lining Panels of the FWD Cargo Compartment
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

AR

B.

Consumable Materials

REFERENCE
Material No: 08-052
Material No: 08-060
C.

SAFETY CLIP - CIRCUIT BREAKER

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
SELF ADHESIVE ALUMINIUM TAPE
BONDING AND ADHESIVE COMPOUNDS
TAPE, PRESSURE SENSITIVE, GLASSCLOTH

Referenced Information

REFERENCE
25-50-00-200-002-A
52-30-00-860-001-A
52-30-00-860-002-A

DESIGNATION
Visual Check of Cargo Compartment Decompression, Lining, Floor Panels and
Pressure Compensation Valve
Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump
Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

(Ref. Fig. 25-54-12-991-00600-A - Missing Fastener Inspection)


(Ref. Fig. 25-54-12-991-00700-A - Missing Fastener Repair)
3.

Job Set-up
Subtask 25-54-12-010-055-A
A.

Get Access
(1)

Open the FWD cargo-compartment door and install the actuator safety lock (Ref. TASK
52-30-00-860-001-A).

(2)

Put the ACCESS PLATFORM 2M (6 FT) in position at the opening of the FWD cargo-compartment
door.

Subtask 25-54-12-865-076-A
B.

AES

Open, safety and tag this(these) circuit breaker(s):

25-54-12 PB801

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
(Ref. Fig. 25-54-12-991-00600-A - Missing Fastener Inspection)
(Ref. Fig. 25-54-12-991-00700-A - Missing Fastener Repair)
Subtask 25-54-12-210-051-A
A.

Inspection
(1)

Do an inspection of the lining panels of the FWD cargo-compartment for missing fasteners (Ref. TASK
25-50-00-200-002-A).

(2)

Missing fasteners are permitted on the ceiling, sidewall and the partition lining panels if:
. there are no fasteners (1) missing at the corners of the lining panels
. not more than one fastener (2) is missing from an edge of a lining panel.

Subtask 25-54-12-350-050-A
B.

Repair
(1)

If a stud is missing, install a new fastener assembly (stud, washer and lockwasher).
NOTE :

(2)

If it is not possible to install the fastener(s) in the time necessary, seal the stud hole(s) (3) as follows:
. seal the stud hole (3) on the lining panel where the fastener is missing with the BONDING AND
ADHESIVE COMPOUNDS (Material No: 08-052) (4) or the BONDING AND ADHESIVE
COMPOUNDS (Material No: 08-060) (4).
NOTE :

(3)

AES

It is necessary to put the stud in the hole and turn it two or three times until the stud is locked.
You can hear a click when the self-locking mechnism engages.

The edge where the fastener is missing must be sealed.

Seal the edge where the fastener is missing as follows:


(a)

If there is sufficient clearance between the panel with the missing fastener and the adjacent panel:
. make an overlap from the panel with the missing fastener to the secondary structure (5).
. do this with the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-052) (4) or the
BONDING AND ADHESIVE COMPOUNDS (Material No: 08-060) (4)
. make sure that the tape (4) touches the fasteners adjacent to the two sides of the sealed stud
hole (3).

(b)

If there is not sufficient clearance between the panel with the missing fastener and the adjacent
panel:
. make an overlap from the panel with the missing fastener to the adjacent panel.
. do this with the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-052) (4) or the
BONDING AND ADHESIVE COMPOUNDS (Material No: 08-060) (4).
. make sure that the tape (4) touches the primary or secondary structure (5) at two ends of the
edge with the missing fastener.

(c)

If a cover strip (6) is installed between the panel with the missing fastener and the adjacent panel:
. make an overlap from the panel with the missing fastener to the adjacent panel across the
cover strip (6).
. do this with the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-052) (4) or the
BONDING AND ADHESIVE COMPOUNDS (Material No: 08-060) (4).
. make sure that the tape (4) touches the fasteners adjacent to the two sides of the sealed stud
hole (3).

25-54-12 PB801

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
NOTE :

5.

Up to 100 Flight Hours (10 days), a visual inspection of the repair area is necessary once a
week. From 100 Flight Hours to 500 Flight Hours (50 days), it is necessary to do a visual
inspection of the repair area each day. A new fastener assembly must be installed in a
period of 500 flight hours after the installation of the BONDING AND ADHESIVE
COMPOUNDS (Material No: 08-052) (4) or the BONDING AND ADHESIVE
COMPOUNDS (Material No: 08-060) (4).

Close-up
Subtask 25-54-12-865-077-A
A.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

Subtask 25-54-12-410-055-A
B.

AES

Close Access
(1)

Remove the access platform(s).

(2)

Remove the actuator safety lock and close the FWD cargo-compartment door (Ref. TASK
52-30-00-860-002-A).

(3)

Make sure that the work area is clean and clear of tool(s) and other items.

25-54-12 PB801

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE OF PANELS NOT OVERLAPPING


1

1
EXAMPLE OF PANELS WITH COVER STRIP
1

1
6
2

NOTE:
CORNERFASTENERS (MUST BE INSTALLED)
EDGEFASTENERS

N_MM_255412_8_AAM0_01_00

AES

FIGURE 25-54-12-991-00600-A SHEET 1


Missing Fastener Inspection

25-54-12 PB801

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE OF CORRECT INSTALLED FASTENER ELEMENT

1
2

EXAMPLE OF LOOSENED FASTENER ELEMENT

1
2

EXAMPLE OF MISSING FASTENER ELEMENT

N_MM_255412_8_AAM0_02_00

AES

FIGURE 25-54-12-991-00600-A SHEET 2


Missing Fastener Inspection

25-54-12 PB801

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE WHERE THERE IS SUFFICIENT CLEARANCE

3
4

EXAMPLE WHERE THERE IS NOT SUFFICIENT CLEARANCE

NOTE:
FASTENERS MUST BE INSTALLED
FASTENERS INSTALLED
FASTENER MISSING
N_MM_255412_8_BAMA_01_00

AES

FIGURE 25-54-12-991-00700-A SHEET 1


Missing Fastener Repair

25-54-12 PB801

Page 6
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE OF COVER STRIP

6
5
3
4

NOTE:
FASTENERS MUST BE INSTALLED
FASTENERS INSTALLED
FASTENER MISSING
N_MM_255412_8_BAMA_02_00

AES

FIGURE 25-54-12-991-00700-A SHEET 2


Missing Fastener Repair

25-54-12 PB801

Page 7
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

STANCHION - DOOR NET - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-54-17-000-001-A
Removal of the Net Stanchions in the Forward Cargo Compartment
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

Work Zones and Access Panels


ZONE/ACCESS

130

ZONE DESCRIPTION
FWD CAR COMPT AFT BULKHEAD OF AVNCS COMP

C.

Referenced Information

REFERENCE
52-30-00-860-001-A

DESIGNATION
Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

(Ref. Fig. 25-54-17-991-00100-A - Stanchion - Door Net - Forward Cargo Compartment)


3.

Job Set-up
Subtask 25-54-17-010-050-A
A.

Get Access
(1)

Open the forward cargo-compartment door (Ref. TASK 52-30-00-860-001-A).

(2)

Put the ACCESS PLATFORM 2M (6 FT) in position at the opening of the forward cargo-compartment
door.

Subtask 25-54-17-865-053-A
B.
4.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

Procedure
Subtask 25-54-17-020-050-A
A.

AES

Removal of the Net Stanchions


(Ref. Fig. 25-54-17-991-00100-A - Stanchion - Door Net - Forward Cargo Compartment)
(1)

Disconnect the net fittings from the applicable net attachment fittings of the cargo-compartment floor
and ceiling areas.

(2)

Remove the stanchion (2):


(a)

Turn the locking base (3) counterclockwise to unlock the stanchion from the tiedown point (4).

(b)

Push the stanchion (2) up to release the stanchion locking base (3) from the tiedown point (4).

(c)

Move the lower part of the stanchion (2) away from the tiedown point (4).

25-54-17 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(d)

AES

Move the stanchion (2) down to remove the stanchion plunger from the upper ceiling fitting (1).

25-54-17 PB401

Page 2
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

DOOR NET A 2508MM


FR28

FR24A

1
STANCHION

Z130
DOOR NET C
2507MM

N_MM_255417_4_AAM0_01_00

AES

FIGURE 25-54-17-991-00100-A SHEET 1


Stanchion - Door Net - Forward Cargo Compartment

25-54-17 PB401

Page 3
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-54-17-400-001-A
Installation of the Net Stanchions in the Forward Cargo Compartment
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

Work Zones and Access Panels


ZONE/ACCESS

130

ZONE DESCRIPTION
FWD CAR COMPT AFT BULKHEAD OF AVNCS COMP

C.

Referenced Information

REFERENCE
52-30-00-860-001-A
52-30-00-860-002-A

DESIGNATION
Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump
Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

(Ref. Fig. 25-54-17-991-00100-A - Stanchion - Door Net - Forward Cargo Compartment)


3.

Job Set-up
Subtask 25-54-17-860-050-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the forward cargo-compartment door is open (Ref. TASK 52-30-00-860-001-A).

(2)

Make sure that the ACCESS PLATFORM 2M (6 FT) is in position at the opening of the forward cargocompartment door.

Subtask 25-54-17-865-054-A
B.
4.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

Procedure
Subtask 25-54-17-910-050-A
A.

Preparation for Installation:


(1)

Do an inspection of the component interface and/or the adjacent area.

(2)

Clean the component interface and/or the adjacent area.

(3)

Make sure that the parts retained from the removed component are clean and in the correct condition.

Subtask 25-54-17-420-050-A
B.

AES

Installation of the Net Stanchions.


(Ref. Fig. 25-54-17-991-00100-A - Stanchion - Door Net - Forward Cargo Compartment)
(1)

Make sure that the stanchion locking base (3) is in the unlocked position.

(2)

Carefully insert the stanchion plunger (2) in the upper ceiling fitting (1).

25-54-17 PB401

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Revision n: 40

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5.

(3)

Push the stanchion (2) up and align the stanchion locking base (3) with the tiedown point (4).

(4)

Carefully lower the stanchion (2).

(5)

Make sure that the stanchion locking base (3) is in the correct position on the tiedown point (4).

(6)

Turn the stanchion locking base (3) clockwise 90 degrees to attach the stanchion (2) to the tiedown
point (4).

(7)

Make sure that the stanchion (2) is correctly attached.

(8)

Connect the net fittings to the applicable net attachment fittings, if necessary.

Close-up
Subtask 25-54-17-865-055-A
A.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

Subtask 25-54-17-410-050-A
B.

AES

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Close the forward cargo-compartment door (Ref. TASK 52-30-00-860-002-A).

(3)

Remove the access platform(s).

25-54-17 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

TIE DOWN FITTING AND NETS - FWD REMOVAL/INSTALLATION


** On A/C ALL
Task 25-54-41-000-001-A
Removal of the Tie-Down and Net Attachment Fittings of the FWD Cargo- Compartment
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

Work Zones and Access Panels


ZONE/ACCESS

130

ZONE DESCRIPTION
FWD CAR COMPT AFT BULKHEAD OF AVNCS COMP

C.

Referenced Information

REFERENCE
52-30-00-860-001-A

DESIGNATION
Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

(Ref. Fig. 25-54-41-991-00100-D - Tie-Down and Net Attachment Fittings - FWD Cargo-Compartment Floor Area)
(Ref. Fig. 25-54-41-991-00200-A - Tie-Down and Net Attachment Fittings - FWD Cargo-Compartment Ceiling Area)
3.

Job Set-up
Subtask 25-54-41-010-050-A
A.

Get Access
(1)

Open the FWD cargo-compartment door and install the actuator safety lock (Ref. TASK
52-30-00-860-001-A).

(2)

Put the ACCESS PLATFORM 2M (6 FT) in position at the opening of the FWD cargo-compartment
door.

Subtask 25-54-41-865-053-A
B.
4.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

Procedure
Subtask 25-54-41-020-050-D
A.

AES

Removal of the Tie-Down and Net Attachment Fittings from the Floor Area
(Ref. Fig. 25-54-41-991-00100-D - Tie-Down and Net Attachment Fittings - FWD Cargo-Compartment Floor
Area)

25-54-41 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(1)

(2)

Remove the cargo net(s) (6), if installed:


(a)

Disconnect the net fittings (7) from the applicable net attachment fittings of the cargocompartment floor and ceiling areas.

(b)

Remove the cargo net(s) (6).

Remove the tie-down points (2):


NOTE :

(3)

(4)

(a)

Remove the screws (1) from the tie-down point (2).

(b)

Remove the tie-down point (2) from the structure (3).

Remove the seat-track section (5):


(a)

Remove the screws (4) from the seat-track section (5).

(b)

Remove the seat-track section (5) from the structure (3).

Remove the tie-down points (9):


NOTE :

(5)

(7)

The removal procedure for all the tie-down points (9) is the same. Therefore, the removal
procedure for one tie-down point (9) only is given here.

(a)

Remove the screws (8) from the tie-down point (9).

(b)

Remove the tie-down point (9) from the plug housing (10).

(c)

If necessary, remove the plug housing (10) from the structure (3).

Remove the tie-down fittings (12):


NOTE :

(6)

The removal procedure for all the tie-down points (2) is the same. Therefore, the removal
procedure for one tie-down point (2) only is given here.

The removal procedure for all the tie-down fittings (12) is the same. Therefore, the removal
procedure for one tie-down fitting (12) only is given here.

(a)

Remove the screws (11) from the tie-down fitting (12).

(b)

Remove the tie-down fitting (12) from the structure (3).

Remove the tie-down fitting (14):


(a)

Remove the screws (13) from the tie-down fitting (14).

(b)

Remove the tie-down fitting (14) from the structure (3).

Remove the tie-down fittings (16):


NOTE :

The removal procedure for all the tie-down fittings (16) is the same. Therefore, the removal
procedure for one tie-down fitting (16) only is given here.

(a)

Remove the screws (15) from the tie-down fitting (16).

(b)

Remove the tie-down fitting (16) from the structure (3).

Subtask 25-54-41-020-051-A
B.

Removal of the Tie-Down and Net Attachment Fittings from the Ceiling Area
(Ref. Fig. 25-54-41-991-00200-A - Tie-Down and Net Attachment Fittings - FWD Cargo-Compartment Ceiling
Area)
(1)

Remove the cargo net(s) (7), if installed:


(a)

AES

Disconnect the net fittings (6) from the tie-down and net attachment fittings of the cargocompartment floor and ceiling areas.

25-54-41 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(b)
(2)

(3)

Remove the cargo net(s) (7).

Remove the stanchion fitting (2):


(a)

Remove the screws (3) from the stanchion fitting (2).

(b)

Remove the stanchion fitting (2) from the structure (1).

Remove the tie-down points (4):


NOTE :

(4)

(a)

Remove the screws (5) from the tie-down point (4).

(b)

Remove the tie-down point (4) from the structure (1).

Remove the tie-down points (9):


NOTE :

AES

The removal procedure for all the tie-down points (4) is the same. Therefore, the removal
procedure for one tie-down point (4) only is given here.

The removal procedure for all the tie-down points (9) is the same. Therefore, the removal
procedure for one tie-down point (9) only is given here.

(a)

Remove the screws (10) from the tie-down point (9).

(b)

Remove the tie-down point (9) from the spacer (8).

(c)

If necessary, remove the spacer (8):


1

Remove the screws (11) from the spacer (8).

Remove the spacer (8) from the structure (1).

25-54-41 PB401

Page 3
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR34

A
FR31

EXAMPLE

FR28

FR26

FR24

D
E

C
D

Z130

AC
F
F

EXAMPLE
3

15

C
EXAMPLE

16

11

EXAMPLE

12
3

7
8

13
3

9
14
10
3

N_MM_255441_4_AGM0_01_00

AES

FIGURE 25-54-41-991-00100-D SHEET 1


Tie-Down and Net Attachment Fittings - FWD CargoCompartment Floor Area

25-54-41 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR34

Z130

FR28

FR24A

EXAMPLE

FR24

FR31
FR28
FR24A

D
C

D
B
C

EXAMPLE

EXAMPLE

1
1
4

11

3
10
7

N_MM_255441_4_AWM0_01_00

AES

FIGURE 25-54-41-991-00200-A SHEET 1


Tie-Down and Net Attachment Fittings - FWD CargoCompartment Ceiling Area

25-54-41 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-54-41-400-001-A
Installation of the Tie-Down and Net Attachment Fittings of the FWD Cargo- Compartment
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH A
GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
FLUSH IT AWAY WITH CLEAN WATER
GET MEDICAL AID.
CAUTION :

1.

USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM THE
MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE SURFACE PROTECTION OF
THE COMPONENTS AND THE RELATED AREA.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

B.

Consumable Materials

REFERENCE
Material No: 05-002
Material No: 09-016
Material No: 11-003
Material No: 19-003
C.

DESIGNATION
SPECIAL MATERIALS
PUTTY, ZINC CHROMATE GENERAL PURPOSE
SEALANTS
CORROSION INHIBITING FILLET CONSISTENCY
CLEANING AGENTS
METHYL-ETHYL-KETONE
LINT-FREE COTTON CLOTH

Work Zones and Access Panels


ZONE/ACCESS

130

ZONE DESCRIPTION
FWD CAR COMPT AFT BULKHEAD OF AVNCS COMP

D.

Referenced Information

REFERENCE
52-30-00-860-001-A

AES

SCRAPER - NON METALLIC

DESIGNATION
Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

25-54-41 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
REFERENCE
52-30-00-860-002-A

DESIGNATION
Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

(Ref. Fig. 25-54-41-991-00100-D - Tie-Down and Net Attachment Fittings - FWD Cargo-Compartment Floor Area)
(Ref. Fig. 25-54-41-991-00200-A - Tie-Down and Net Attachment Fittings - FWD Cargo-Compartment Ceiling Area)
(Ref. Fig. 25-54-41-991-00300-A - Application of Sealants)
3.

Job Set-up
Subtask 25-54-41-860-050-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the FWD cargo-compartment door is open and safetied with the actuator safety lock
(Ref. TASK 52-30-00-860-001-A).

(2)

Make sure that the ACCESS PLATFORM 2M (6 FT) is in position at the opening of the FWD cargocompartment door.

Subtask 25-54-41-865-054-A
B.
4.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

Procedure
Subtask 25-54-41-910-050-B
A.

Preparation for Installation:


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL MATERIAL.
THIS MATERIAL IS DANGEROUS.
(1)

Do an inspection of the component interface and/or the adjacent area.

(2)

Use a SCRAPER - NON METALLIC to remove the old sealant from the component interface and the
adjacent area.

(3)

Use a lint-free cloth LINT-FREE COTTON CLOTH (Material No: 19-003) and the CLEANING
AGENTS (Material No: 11-003) to clean the component interface and the adjacent area.

(4)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(5)

Apply the SPECIAL MATERIALS (Material No: 05-002) to the threads of the screws which attach the
tie-down and net attachment fittings.

Subtask 25-54-41-420-050-D
B.

Installation of the Tie-Down and Net Attachment Fittings in the Floor Area
(Ref. Fig. 25-54-41-991-00100-D - Tie-Down and Net Attachment Fittings - FWD Cargo-Compartment Floor
Area)
(1)

Install the tie-down points (2):


NOTE :

(2)

(a)

Put the tie-down point (2) in position at the structure (3).

(b)

Install the screws (1) in the tie-down point (2).

Install the seat-track section (5):


(a)

AES

The installation procedure for all the tie-down points (2) is the same. Therefore, the installation
procedure for one tie-down point (2) only is given here.

Put the seat-track section (5) in position at the structure (3).

25-54-41 PB401

Page 2
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(b)
(3)

Install the screws (4) in the seat-track section (5).

Install the tie-down points (9):


NOTE :

(4)

(a)

If removed, put the plug housing (10) in position at the structure (3).

(b)

Put the tie-down point (9) in position at the plug housing (10).

(c)

Install the screws (8) in the tie-down point (9).

Install the tie-down fittings (12):


NOTE :

(5)

(6)

The installation procedure for all the tie-down fittings (12) is the same. Therefore, the
installation procedure for one tie-down fitting (12) only is given here.

(a)

Put the tie-down fitting (12) in position at the structure (3).

(b)

Install the screws (11) in the tie-down fitting (12).

Install the tie-down fitting (14):


(a)

Put the tie-down fitting (14) in position at the structure (3).

(b)

Install the screws (13) in the tie-down fitting (14).

Install the tie-down fittings (16):


NOTE :

(7)

The installation procedure for all the tie-down points (9) is the same. Therefore, the installation
procedure for one tie-down point (9) only is given here.

The installation procedure for all the tie-down fittings (16) is the same. Therefore, the
installation procedure for one tie-down fitting (16) only is given here.

(a)

Put the tie-down fitting (16) in position at the structure (3).

(b)

Install the screws (15) in the tie-down fitting (16).

Install the cargo net(s) (6), if removed:


(a)

Put the cargo net(s) (6) in position at the applicable net attachment fittings of the cargocompartment floor and ceiling areas.

(b)

Connect the net fittings (7) to the net attachment fittings.

Subtask 25-54-41-420-051-A
C.

Installation of the Tie-Down and Net Attachment Fittings in the Ceiling Area
(Ref. Fig. 25-54-41-991-00200-A - Tie-Down and Net Attachment Fittings - FWD Cargo-Compartment Ceiling
Area)
(1)

(2)

Install the stanchion fitting (2):


(a)

Put the stanchion fitting (2) in its installation position at the structure (1).

(b)

Install the screws (3) in the stanchion fitting (2).

Install the tie-down points (4):


NOTE :

AES

The installation procedure for all the tie-down points (4) is the same. Therefore, the installation
procedure for one tie-down point (4) only is given here.

(a)

Put the tie-down point (4) in its installation position at the structure (1).

(b)

Install the screws (5) in the tie-down point (4).

25-54-41 PB401

Page 3
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(3)

Install the tie-down points (9):


NOTE :
(a)

(4)

The installation procedure for all the tie-down points (9) is the same. Therefore, the installation
procedure for one tie-down point (9) only is given here.

Install the spacer (8), if removed:


1

Put the spacer (8) in its installation position at the structure (1).

Install the screws (11) in the spacer (8).

(b)

Put the tie-down point (9) in its installation position at the spacer (8).

(c)

Install the screws (10) in the tie-down point (9).

Install the cargo net(s) (7), if removed:


(a)

Put the cargo net(s) (7) in their installation position at the applicable net attachment fittings of
the cargo-compartment floor and ceiling areas.

(b)

Connect the net fittings (6) to the net attachment fittings.

Subtask 25-54-41-390-050-A
D.

Application of Sealants
(Ref. Fig. 25-54-41-991-00300-A - Application of Sealants)
(1)

For the tie-down and net attachment fittings installed in a closed cutout:
(a)

Make sure that the clearance between the plug housing (2) and the cutout in the floor panel (1) is
clean.

WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(b)
(2)

Apply the SEALANTS (Material No: 09-016) (3) and fill the clearance between the plug housing
(2) and the cutout in the floor panel (1).

For the tie-down and net attachment fittings installed in an open cutout:
(a)

Make sure that the clearances between the tie-down fitting (4) and the cutouts in the floor panels
(1) are clean.

WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(b)

Apply the SEALANTS (Material No: 09-016) (3) and fill the clearances between the tie-down
fitting (4) and the cutouts in the floor panels (1).

WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(3)

5.

Use a lint-free cloth LINT-FREE COTTON CLOTH (Material No: 19-003) and the CLEANING
AGENTS (Material No: 11-003) to remove the unwanted sealant from the component interface and the
adjacent area.

Close-up
Subtask 25-54-41-865-055-A
A.

AES

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

25-54-41 PB401

Page 4
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
Subtask 25-54-41-410-050-A
B.

AES

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Remove the actuator safety lock and close the FWD cargo-compartment door (Ref. TASK
52-30-00-860-002-A).

(3)

Remove the access platform(s).

25-54-41 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR32

FR28
SEALANT
APPLICATION
AREA

FR24

EXAMPLE OF TIEDOWN POINT


INSTALLED IN CLOSED CUTOUT

B
C
A

Z130

D
B
1
1

2
4

3 1

C
EXAMPLE OF TIEDOWN POINT
INSTALLED IN OPEN CUTOUT

NOTE: SEALANT MAT. NO. 09016

N_MM_255441_4_BCM0_01_00

AES

FIGURE 25-54-41-991-00300-A SHEET 1


Application of Sealants

25-54-41 PB401

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AIRCRAFT MAINTENANCE MANUAL

LININGS AND FURNISHINGS/AFT CARGO COMPARTMENT DESCRIPTION AND OPERATION


** On A/C ALL
1.

General

** On A/C 005-099
The AFT cargo hold is below the passenger compartment in Zone 150/160 between the fixed partitions FR47 and
FR65. A divider net divides the AFT cargo hold into seperate compartments. They are known as cargo
compartments 3, 4 and 5. The cargo compartment 5 is also known as the BULK cargo compartment. The total
volume of the aft/bulk cargo compartment is 989 ft.3 (28.005 m3).
The AFT cargo compartment door, between FR52A and FR56, gives access to the cargo compartments 3 and 4. The
BULK cargo compartment door, between FR60 and FR62, gives access to the cargo compartment 5.
The aft/bulk cargo compartments have:
. Left sidewall lining
. Ceiling panel
. Right sidewall lining
. Loading area light
. Access panels
. Smoke detector panel
. Rapid decompression panels
. Cargo compartment lighting
. AFT door net
. BULK door net
. Divider net
. Tie-down/net attachment points
. Air conditioning inlets
. Air conditioning outlets.
** On A/C 003-004
The AFT cargo hold is below the passenger compartment in Zone 150/160 between the fixed partitions FR47 and
FR65. A divider net divides the AFT cargo hold into seperate compartments. They are known as cargo
compartments 3, 4 and 5. The cargo compartment 5 is also known as the BULK cargo compartment. The total
volume of the aft/bulk cargo compartment is 989 ft.3 (28.005 m3).
The AFT cargo compartment door, between FR52A and FR56, gives access to the cargo compartments 3 and 4. The
BULK cargo compartment door, between FR60 and FR62, gives access to the cargo compartment 5.
The aft/bulk cargo compartments have:
. Left sidewall lining
. Ceiling panel
. Right sidewall lining
. Loading area light
. Smoke detector panel
. Rapid decompression panels
. Cargo compartment lighting
. Door net
. BULK door net
. Divider nets
. Tie-down/net attachment points

AES

25-55-00 PB001

Page 1
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Revision n: 40

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.
.
.

AES

Access panels
Air conditioning inlets
Air conditioning outlets.

25-55-00 PB001

Page 2
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
2.

Component Location

(Ref. Fig. 25-55-00-12300-T - Component Location of the AFT and BULK Cargo Compartment)
------------------------------------------------------------------------------FIN
I
FUNCTIONAL DESIGNATION
I PANELIZONEIACCESS I
ATA
I
I
I
I DOOR I
REF.
------------------------------------------------------------------------------FIXED PARTITION FR47
151/ 826/
25-55-11
152 827
FIXED PARTITION FR65
161/ 826/
25-55-12
162 827
PRESSURE COMPENSATION VALVE
161DW 161 827
LOADING AREA LIGHT
151CC 151 826
33-34-00
SMOKE DETECTOR PANEL
151BC/ 151/ 826/
26-16-00
161BC 161 827
CEILING PANEL
151/ 826/
161 827
CARGO COMPARTMENT LIGHTING
151BC/ 151/ 826/
33-34-00
151CC/ 161 827
161AZ
RH SIDEWALL LINING
152/ 826/
162 827
2607MM
DOOR NET FR52A
150 826
2608MM
DOOR NET FR56
150 826
2613MM
DOOR NET FR62
160 827
2614MM
DOOR NET FR60
160 827
2606MM
DIVIDER NET FR50
150 826
2610MM
DIVIDER NET FR59
150/ 826
LH SIDEWALL LINING
151/ 826/
161 827
RAPID DECOMPRESSION PANELS
151/ 826/
161 827
TIE-DOWN/NET ATTACHMENT POINTS
151/ 826/
161 827
ACCESS PANELS
151CW/ 151/ 826
152CW 152
AIR CONDITIONING INLETS
151CW/ 151 827
21-00-00
151DW/
151EW
AIR CONDITIONING OUTLETS
161DW/ 161/ 827
21-00-00
162DW 162

AES

25-55-00 PB001

Page 3
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
3.

Description and Operation


A.

Sidewall Linings and Ceiling Panels


The sidewall linings and ceiling panels in the AFT cargo hold prevent damage to the aircraft structure. They are
made of flame-resistant synthetic material and permit fast decompression. The sidewall linings and ceiling panels
are attached with quick-release fasteners to:
. the support struts
. the cross beams
. the cargo compartment brackets.
The sidewall linings and ceiling panels are a sandwich construction. They are made of honeycomb core, which is
bonded between prepreg layers.

B.

Air Conditioning Inlets and Outlets


The sidewall linings and the fixed partition FR65 have cutouts (inlets and outlets) for the air conditioning of the
AFT cargo hold. The air conditioning system moves air into the AFT and the BULK cargo compartment and
keeps it at specified temperatures.

C.

Bulk Loading Placards


Placards for bulk loading instructions are located on the ceiling in the aft and BULK cargo compartment. The
placards tell the minimum clearance allowed between the bulk cargo and the cargo compartment ceiling. The
clearance between the bulk cargo and the compartment ceiling must be kept to prevent an inadvertent operation
of the:
- Smoke detectors,
- Discharge nozzles of the fire extinguisher system.
Also to enable a correct function of the rapid decompression panels.
The clearance must be 51.0 mm (2.0079 in.) minimum.

D. Smoke Detector Panels


The AFT and the BULK cargo compartments are completed with the smoke detection system. The ceiling
panels have therefore two cutouts for the smoke detector panels. They are installed at the center of the ceiling
panels between FR52 and FR53 and between FR62 and FR63.
E.

Access Panels
The sidewall linings installed on the left and right side of the cargo compartment have cutouts. The cutouts are
between the FR47 and FR48. The cutouts are covered with access panels. The access panels are attached to the
sidewall linings with quick-release fasteners.
The access panels gives access to the compress air bottles and to the pressure gauges of the escape slide system.

F.

Rapid Decompression Panels


Rapid decompression panels (blow-in and blow-out) are part of the cargo compartment linings. They are
installed in cutouts of the ceiling panels and lateral right sidewall lining at FR52A and FR56. Catch assemblies
hold them in the cutouts. The rapid decompression panels are sealed to the ceiling panels and to the sidewall
lining with adhesive tape (Material No.05-066).

NOTE :

AES

If it is necessary to repair a decompression panel refer to Topic 25500008.

25-55-00 PB001

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
G.

Divider Net and Door Net


There are two types of nets installed in the aft cargo hold. The divider net at FR59 divides the cargo hold into
the AFT and the BULK cargo compartment. The divider net at FR50 divides the aft cargo compartment in two
sections. The door net prevents damage to the cargo compartment door. The door net and the divider net are
attached to the tie-down and net attachment points.

H. Tie-Down and Net Attachment Points


Screws attach the tie-down and net attachment points to the fuselage structure. These attachment points are
used for:
.
.
J.

The attachment of the door and divider nets


The attachment of the straps which hold large or small items of bulk cargo.

Loading Area Light


The loading area light is a spotlight and is installed in the ceiling panel at the FWD cargo compartment door.
The intensity of the loading area light permit persons to read labels on equipment near the cargo compartment
door.

K.

Cargo Compartment Lighting


The aft cargo hold has a lighting system with neon tubes and is installed in the center of the ceiling panels .
Toggle switches installed at the aft and the BULK cargo compartment door control the lighting system.

AES

25-55-00 PB001

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@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
SMOKE DETECTOR PANEL
CARGO COMPARTMENT LIGHTING
NET ATTACHMENT POINTS
CEILING PANEL

LOADING AREA
LIGHT

B
B

SMOKE DETECTOR PANEL

C
C

FIXED
PARTITION
FR65
PRESSURE
COMPENSATION
FR65
VALVE
AIR
CONDITIONING
OUTLETS

FR62
FR59
FR60

CARGO COMPARTMENT
LIGHTING
FR56
DOOR NET
FR52A
RH SIDEWALL LINING
FR50

Z160

FR47

DOOR NET

DIVIDER
NET

LH SIDEWALL LINING

ACCESS
PANEL
Z150

FIXED
PARTITION
FR47
ACCESS
PANEL

DIVIDER
NET
AIR CONDITIONING
INLETS

RAPID
DECOMPRESSION
PANELS

N_MM_255500_0_BAXA_01_00

AES

FIGURE 25-55-00-12300-T SHEET 1


Component Location of the AFT and BULK Cargo
Compartment

25-55-00 PB001

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
SECTION

AA

ADHESIVE TAPE
CEILING PANEL

QUICK RELEASE FASTENER


CEILING PANEL
NET ATTACHMENT POINT

SECTION

BB
ADHESIVE TAPE

CEILING PANEL

CATCH ASSY

RAPID DECOMPRESSION PANEL

QUICK RELEASE FASTENER


ADHESIVE TAPE

SECTION

DD

SECTION

CC
ADHESIVE TAPE
ADHESIVE TAPE

SIDEWALL LINING

ADHESIVE TAPE

CEILING PANEL

SIDEWALL LINING

QUICK
RELEASE
FASTENER

QUICK RELEASE FASTENER

SIDEWALL LINING
ADHESIVE TAPE

N_MM_255500_0_BAXA_02_00

AES

FIGURE 25-55-00-12300-T SHEET 2


Component Location of the AFT and BULK Cargo
Compartment

25-55-00 PB001

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

LININGS AND PARTITIONS - AFT CARGO COMPARTMENT REMOVAL/INSTALLATION


** On A/C ALL
Task 25-55-11-000-001-A
Removal of the Aft Cargo-Compartment Partition FR47
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

AR

B.

SAFETY CLIP - CIRCUIT BREAKER

Work Zones and Access Panels


ZONE/ACCESS

150

ZONE DESCRIPTION
AFT CARGO COMPARTMENT FWD PRESS BULKHEAD

C.

Referenced Information

REFERENCE
52-30-00-480-001-A

DESIGNATION
Installation of the Safety Support Equipment

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

(Ref. Fig. 25-55-11-991-00100-A - AFT Cargo - Compartment Partition FR47)


3.

Job Set-up
** On A/C ALL
EMB SB 25-1181 FOR A/C 003-003 005-008
Subtask 25-55-11-010-050-B
A.

Get Access
(1)

Open the AFT cargo-compartment door and install the safety lock on the
** On A/C ALL
(Ref. TASK 52-30-00-860-001-A) actuator of the AFT cargo compartment door (Ref. TASK
52-30-00-480-001-A).

(2)

Put the ACCESS PLATFORM 2M (6 FT) in position at the opening of the AFT cargo-compartment
door. (3)

** On A/C ALL
Subtask 25-55-11-865-067-A
B.

AES

Open, safety and tag this(these) circuit breaker(s):

25-55-11 PB401

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Revision n: 40

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4.

Procedure
(Ref. Fig. 25-55-11-991-00100-A - AFT Cargo - Compartment Partition FR47)
Subtask 25-55-11-020-050-A
A.

AES

Removal of the Aft Cargo-Compartment Partition FR47


(1)

Safety the partition panels (1), (2) and (3).

(2)

Loosen the studs (5) of the partition panels (1) ,(2), (3).

(3)

Remove the partition panels (1), (2), (3).

25-55-11 PB401

Page 2
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR59

FR47

Z130

FR47

A
152BW
3
151AW
2
151BW

D
B

C
C

D
B

N_MM_255511_4_AAMA_01_00

AES

FIGURE 25-55-11-991-00100-A SHEET 1


AFT Cargo - Compartment Partition FR47

25-55-11 PB401

Page 3
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

SECTION

SECTION

BB

CC
4

5
5

1
3

4
1
2
3
SECTION

DD

1
2

2
3

N_MM_255511_4_AAMA_02_00

AES

FIGURE 25-55-11-991-00100-A SHEET 2


AFT Cargo - Compartment Partition FR47

25-55-11 PB401

Page 4
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-55-11-400-001-A
Installation of the Aft Cargo-Compartment Partition FR47
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH A
GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
FLUSH IT AWAY WITH CLEAN WATER
GET MEDICAL AID.
CAUTION :

USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM THE
MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE SURFACE PROTECTION OF
THE COMPONENTS AND THE RELATED AREA.

CAUTION :

MAKE SURE THAT THE CARGO COMPARTMENT IS CORRECTLY SEALED AFTER YOU REPLACE THE
SEALING OF:
CARGO COMPARTMENT LININGS
SIDEWALL PANELS
CEILING PANELS
PARTITION PANELS.
IF THE SEALING IS NOT CORRECTLY INSTALLED AND A FIRE OCCURS, THE FIRE EXTINGUISHING
SYSTEM WILL NOT OPERATE CORRECTLY.

1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

Consumable Materials

REFERENCE
Material No: 04-011
Material No: 08-005
Material No: 09-016
Material No: 11-026
Material No: 19-003

AES

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

DESIGNATION
COMMON GREASES
SILICONE GREASE PNEUMATIC SYST AND SEALS
BONDING AND ADHESIVE COMPOUNDS
SEALANTS
CORROSION INHIBITING FILLET CONSISTENCY
CLEANING AGENTS
SOLVENT GENERAL PURPOSE
LINT-FREE COTTON CLOTH

25-55-11 PB401

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AIRCRAFT MAINTENANCE MANUAL
C.

Work Zones and Access Panels


ZONE/ACCESS

150

ZONE DESCRIPTION
AFT CARGO COMPARTMENT FWD PRESS BULKHEAD

D.

Referenced Information

REFERENCE
11-00-00-400-010-A

DESIGNATION
Installation of the BSB (DUROFIX) Labels (Material No. 05-136) (Marking with
Reactivable Transfer Label)

25-50-00-200-024-A
25-55-11-300-001-A

Cargo Compartment Linings with Honeycomb Core - General Repair/Protection


Information
Fasteners Missing from the Lining Panels of the AFT Cargo Compartment

52-30-00-080-001-A

Removal of the Safety Support Equipment

52-30-00-480-001-A

Installation of the Safety Support Equipment

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

52-30-00-860-002-A

Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

(Ref. Fig. 25-55-11-991-00100-A - AFT Cargo - Compartment Partition FR47)


3.

Job Set-up
Subtask 25-55-11-860-050-B
A.

Aircraft Maintenance Configuration


(1)

Make sure that the aft cargo-compartment door is opened (Ref. TASK 52-30-00-860-001-A).

(2)

Install the safety lock on the actuator of the aft cargo-compartment door (Ref. TASK
52-30-00-480-001-A).

(3)

Make sure that the ACCESS PLATFORM 2M (6 FT) is in position at the opening of the aft cargocompartment door.

Subtask 25-55-11-865-070-A
B.
4.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

Procedure
Subtask 25-55-11-910-050-B
A.

AES

Preparation for Installation


(Ref. Fig. 25-55-11-991-00100-A - AFT Cargo - Compartment Partition FR47)
(1)

Do an inspection of the partition panels (1), (2) and (3) at FR47.

(2)

If necessary, repair the partition panels (1), (2) and (3) (Ref. TASK 25-50-00-200-024-A).

(3)

Do an inspection of the sealing strips (4) on the partition panels (1), (2) and (3) at FR47 for damage.

(4)

Make sure that the sealing strips (4) are not missing.

(5)

Replace the damaged sealing strips (4) on the partition panels (1), (2) and (3) at FR47.

(6)

If necessary, remove the damaged BONDING AND ADHESIVE COMPOUNDS (Material No: 08-005)
from the sealing strips (4) of the related panels.

25-55-11 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(7)

Clean the surfaces for the new sealing strips (4) with the CLEANING AGENTS (Material No: 11-026)
and LINT-FREE COTTON CLOTH (Material No: 19-003) .

(8)

Bond the new sealing strips (4) with the BONDING AND ADHESIVE COMPOUNDS (Material No:
08-005) in position.

(9)

Make sure that all the sealing strips (4) are installed without clearance.

(10) Make sure that all the studs (5) are correctly installed in their retainer washers.
(11) If a stud and/or retainer washer is missing do the missing fastener inspection/repair (Ref. TASK
25-55-11-300-001-A).
(12) Do an inspection of the adjacent aircraft structure for damage.
(13) If the adjacent aircraft structure is damaged, repair it.
(14) Make sure that the contact areas of the panels at the adjacent aircraft structure are flat.
WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(15) Fill the clearances or the holes with the SEALANTS (Material No: 09-016) and make them flat.
(16) Make sure that the contact surfaces continue to be flat when the sealant is applied and dry. Make them
flat, if necessary.
(17) Make sure that the placards on the replaced or repaired components are in their correct positions and in
the good condition.
(18) If necessary, install new placards (Ref. TASK 11-00-00-400-010-A).
(19) After installation of the partition panels (1), (2) and (3) make sure that:
. All the fasteners are fully tightened.
. There is no clearance between the panels and the aircraft structure.
(20) Do a visual inspection of the component interface and/or the adjacent area.
WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(21) Clean the component interface and/or the adjacent area with the CLEANING AGENTS (Material No:
11-026) and LINT-FREE COTTON CLOTH (Material No: 19-003) .
(22) Examine each panel for cracks and other damage.
Subtask 25-55-11-420-050-A
B.

AES

Installation of the AFT Cargo-Compartment Partition FR47


(Ref. Fig. 25-55-11-991-00100-A - AFT Cargo - Compartment Partition FR47)
(1)

Apply a thick layer of COMMON GREASES (Material No: 04-011) on the seals around each partition
panel (1), (2) and (3).

(2)

Put the partition panels (1), (2), and (3) in position.

(3)

Make sure that all other attachment holes align with the holes of the structure.

(4)

Put all studs (5) in the holes of the structure.

(5)

Install the partition panels (1), (2) and (3) with the studs (5).

25-55-11 PB401

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AIRCRAFT MAINTENANCE MANUAL
(6)

Tighten the studs (5).


NOTE :

5.

It is necessary to put the stud in the hole and turn it two or three times until the stud is locked.
You can hear a click when the self-locking mechanism engages.

Close-up
Subtask 25-55-11-865-071-A
A.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

Subtask 25-55-11-942-057-B
B.

AES

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Remove the actuator safety lock and close the aft cargo-compartment door (Ref. TASK
52-30-00-080-001-A) (Ref. TASK 52-30-00-860-002-A).

(3)

Remove the access platform(s).

25-55-11 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-55-11-000-002-A
Removal of the Ceiling Panels in the Aft Cargo-Compartment - FR47/FR59
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

AR

B.

SAFETY CLIP - CIRCUIT BREAKER

Work Zones and Access Panels


ZONE/ACCESS

150

ZONE DESCRIPTION
AFT CARGO COMPARTMENT FWD PRESS BULKHEAD

C.

Referenced Information

REFERENCE
52-30-00-480-001-A

DESIGNATION
Installation of the Safety Support Equipment

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

(Ref. Fig. 25-55-11-991-00200-A - Ceiling Panels - Aft Cargo Compartment FR47/FR59)


3.

Job Set-up
Subtask 25-55-11-010-051-B
A.

Get Access
(1)

Open the aft cargo-compartment door and install the safety lock (Ref. TASK 52-30-00-860-001-A) on
the actuator of the aft cargo-compartment door (Ref. TASK 52-30-00-480-001-A).

(2)

Put the ACCESS PLATFORM 2M (6 FT) in position at the opening of the AFT cargo-compartment
door.

Subtask 25-55-11-865-068-A
B.
4.

Open, safety and tag this(these) circuit breaker(s):

Procedure
(Ref. Fig. 25-55-11-991-00200-A - Ceiling Panels - Aft Cargo Compartment FR47/FR59)
Subtask 25-55-11-020-051-A
A.

Removal of the Ceiling Panels


NOTE :

AES

The removal of each ceiling panel is the same.

(1)

Remove the joint strip (5) from the ceiling panels (2).

(2)

Support the ceiling panels.

(3)

Loosen the studs (3),(4) and (7) from the ceiling panels (2).

(4)

Remove the ceiling panels (2).

25-55-11 PB401

Page 1
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR59

FR47

Z150

FR47

FR50

FR53

FR59

FR56
151CC

B
B
C

151AC

151BC

151HC

151DC

SECTION

DD
SECTION

BB

SECTION

CC

1
2

DECOMPRESSION PANELS
N_MM_255511_4_AGM0_01_00

AES

FIGURE 25-55-11-991-00200-A SHEET 1


Ceiling Panels - Aft Cargo Compartment FR47/FR59

25-55-11 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-55-11-400-002-A
Installation of the Ceiling Panels in the Aft Cargo-Compartment -FR47/FR59
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH A
GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
FLUSH IT AWAY WITH CLEAN WATER
GET MEDICAL AID.
CAUTION :

USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM THE
MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE SURFACE PROTECTION OF
THE COMPONENTS AND THE RELATED AREA.

CAUTION :

MAKE SURE THAT THE CARGO COMPARTMENT IS CORRECTLY SEALED AFTER YOU REPLACE THE
SEALING OF:
CARGO COMPARTMENT LININGS
SIDEWALL PANELS
CEILING PANELS
PARTITION PANELS.
IF THE SEALING IS NOT CORRECTLY INSTALLED AND A FIRE OCCURS, THE FIRE EXTINGUISHING
SYSTEM WILL NOT OPERATE CORRECTLY.

1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

AR

B.

Consumable Materials

REFERENCE
Material No: 04-011
Material No: 08-005A
Material No: 09-016
Material No: 11-026

AES

ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE

DESIGNATION
COMMON GREASES
SILICONE GREASE PNEUMATIC SYST AND SEALS
BONDING AND ADHESIVE COMPOUNDS
SEALING TAPE
SEALANTS
CORROSION INHIBITING FILLET CONSISTENCY
CLEANING AGENTS
SOLVENT GENERAL PURPOSE

25-55-11 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
REFERENCE
Material No: 19-009
C.

DESIGNATION
LOCKWIRE STAINLSS STL OR NICKEL ALLOY

Work Zones and Access Panels


ZONE/ACCESS

150

ZONE DESCRIPTION
AFT CARGO COMPARTMENT FWD PRESS BULKHEAD

D.

Referenced Information

REFERENCE
11-00-00-400-010-A

DESIGNATION
Installation of the BSB (DUROFIX) Labels (Material No. 05-136) (Marking with
Reactivable Transfer Label)

25-50-00-200-024-A
25-55-11-300-001-A

Cargo Compartment Linings with Honeycomb Core - General Repair/Protection


Information
Fasteners Missing from the Lining Panels of the AFT Cargo Compartment

25-68-41-960-001-A
52-30-00-080-001-A

Replacement of the Decompression Panels


Removal of the Safety Support Equipment

52-30-00-480-001-A

Installation of the Safety Support Equipment

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump
Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

52-30-00-860-002-A

(Ref. Fig. 25-55-11-991-00200-A - Ceiling Panels - Aft Cargo Compartment FR47/FR59)


3.

Job Set-up
Subtask 25-55-11-860-051-B
A.

Aircraft Maintenance Configuration


(1)

Make sure that the aft cargo-compartment door is opened and the safety lock is installed on the
actuator of the aft cargo-compartment door (Ref. TASK 52-30-00-860-001-A) (Ref. TASK
52-30-00-480-001-A).

(2)

Make sure that the ACCESS PLATFORM 2M (6 FT) ACCESS PLATFORM 3M (10 FT)ADJUSTABLE is in position at the opening of the aft cargo-compartment door.

Subtask 25-55-11-865-072-A
B.
4.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

Procedure
Subtask 25-55-11-910-051-B
A.

AES

Preparation for Installation


(Ref. Fig. 25-55-11-991-00200-A - Ceiling Panels - Aft Cargo Compartment FR47/FR59)
(1)

Do an inspection of the ceiling panels (2).

(2)

If necessary, repair the ceiling panels (2) (Ref. TASK 25-50-00-200-024-A).

(3)

Do an inspection of the sealing strips (1) on the ceiling panels (2) for damage.

(4)

Make sure that the sealing strips (1) are not missing.

(5)

Replace the damaged sealing strips (1) on the ceiling panels (2).

25-55-11 PB401

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AIRCRAFT MAINTENANCE MANUAL
(6)

If necessary, remove the damaged BONDING AND ADHESIVE COMPOUNDS (Material No: 08-005A)
from the sealing strips (1) of the related panels.

WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(7)

Clean the surfaces for the new sealing strips (1) with the CLEANING AGENTS (Material No: 11-026)
and LOCKWIRE STAINLSS STL OR NICKEL ALLOY (Material No: 19-009) .

WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(8)

Bond the new sealing strips (1) with the BONDING AND ADHESIVE COMPOUNDS (Material No:
08-005A) in position.

(9)

Make sure that all the sealing strips (1) are installed without clearance.

(10) Make sure that all the studs (3), (4) and (7) are correctly installed in their retainer washers.
(11) If a stud and/or retainer washer is missing, do the missing fastener inspection/repair (Ref. TASK
25-55-11-300-001-A).
(12) Do an inspection of the adjacent aircraft structure for damage.
(13) If the adjacent aircraft structure is damaged, repair it.
(14) Make sure that the contact areas of the panels at the adjacent aircraft structure are flat.
WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(15) Fill the clearances or the holes with the SEALANTS (Material No: 09-016) and make them flat.
(16) Make sure that the contact surfaces continue to be flat when the sealant is applied and dry. Make them
flat, if necessary.
(17) Make sure that the placards on the replaced or repaired components are in their correct positions and in
good condition.
(18) If necessary, install new placards (Ref. TASK 11-00-00-400-010-A).
(19) After installation of the ceiling panels (2) make sure that:
. All the fasteners are fully tightened.
. There is no clearance between the panels and the aircraft structure.
(20) Examine the decompression panels as follows:
(a)

Make sure that each decompression panel is in the correct position.

(b)

Make sure that each decompression panel is in the correct condition.

(c)

Make sure the the seal of each decompression panel is in the correct condition.

(21) If necessary, replace the decompression panel(s) and/or the seal(s) (Ref. TASK 25-68-41-960-001-A).
(22) Do a visual inspection of the component interface and/or the adjacent area.
WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.

AES

25-55-11 PB401

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Revision n: 40

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(23) Clean the component interface and/or the adjacent area with the CLEANING AGENTS (Material No:
11-026) and LOCKWIRE STAINLSS STL OR NICKEL ALLOY (Material No: 19-009) .
(24) Examine each panel for cracks and other damage.
Subtask 25-55-11-420-051-A
B.

Installation of the Ceiling Panels


(Ref. Fig. 25-55-11-991-00200-A - Ceiling Panels - Aft Cargo Compartment FR47/FR59)
NOTE :

The installation of each ceiling panel is the same.

(1)

Apply a thick layer of COMMON GREASES (Material No: 04-011) on the seals around each ceiling
panel (2).

(2)

Put the ceiling panel (2) in position.

(3)

Make sure that all other attachment holes align with the holes of the structure.

(4)

Put all studs (3), (4) and (7) in the holes of the structure.

(5)

Install the ceiling panel (2) with the studs (3), (4) and (7).

(6)

Tighten the studs (3), (4) and (7).


NOTE :

(7)
5.

It is necessary to put the stud in the hole and turn it two or three times until the stud is locked.
You can hear a click when the self-locking mechanism engages.

Install the joint strips (5) on the ceiling panels (2).

Close-up
Subtask 25-55-11-865-073-A
A.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

Subtask 25-55-11-942-058-B
B.

AES

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Remove the actuator safety lock and close the aft cargo-compartment door (Ref. TASK
52-30-00-080-001-A) (Ref. TASK 52-30-00-860-002-A).

(3)

Remove the access platform(s).

25-55-11 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-55-11-000-003-A
Removal of the Sidewall Panels in the Aft Cargo-Compartment - FR47/FR59
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

AR

B.

SAFETY CLIP - CIRCUIT BREAKER

Work Zones and Access Panels


ZONE/ACCESS

150

ZONE DESCRIPTION
AFT CARGO COMPARTMENT FWD PRESS BULKHEAD

C.

Referenced Information

REFERENCE
52-30-00-480-001-A

DESIGNATION
Installation of the Safety Support Equipment

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

(Ref. Fig. 25-55-11-991-00300-A - Sidewall Panels - Aft Cargo Compartment FR47/FR59)


3.

Job Set-up
Subtask 25-55-11-010-052-B
A.

Get Access
(1)

Open the aft cargo-compartment door and install the safety lock (Ref. TASK 52-30-00-860-001-A) on
the actuator of the aft cargo compartment door (Ref. TASK 52-30-00-480-001-A).

(2)

Put the ACCESS PLATFORM 2M (6 FT) in position at the opening of the aft cargo-compartment
door.

Subtask 25-55-11-865-069-A
B.
4.

Open, safety and tag this(these) circuit breaker(s):

Procedure
(Ref. Fig. 25-55-11-991-00300-A - Sidewall Panels - Aft Cargo Compartment FR47/FR59)
Subtask 25-55-11-020-052-A
A.

Removal of the Sidewall Panels


NOTE :

AES

The removal of each sidewall panel is the same.

(1)

Loosen the studs (47) of the sidewall panels (41).

(2)

Remove the sidewall panels (41).

25-55-11 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR59

152FW
FR56

152DW
152CW

FR58

FR52A

152JW
152HW
152GW

FR49

FR47

A
151JW
151HW
151EW
Z150

151DW
151CW

A
EXAMPLE

SECTION

BB
48

47

41

N_MM_255511_4_AEM0_01_00

AES

FIGURE 25-55-11-991-00300-A SHEET 1


Sidewall Panels - Aft Cargo Compartment FR47/FR59

25-55-11 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-55-11-400-003-A
Installation of the Sidewall Panels in the Aft Cargo-Compartment - FR47/FR59
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH A
GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
FLUSH IT AWAY WITH CLEAN WATER
GET MEDICAL AID.
CAUTION :

USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM THE
MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE SURFACE PROTECTION OF
THE COMPONENTS AND THE RELATED AREA.

CAUTION :

MAKE SURE THAT THE CARGO COMPARTMENT IS CORRECTLY SEALED AFTER YOU REPLACE THE
SEALING OF:
CARGO COMPARTMENT LININGS
SIDEWALL PANELS
CEILING PANELS
PARTITION PANELS.
IF THE SEALING IS NOT CORRECTLY INSTALLED AND A FIRE OCCURS, THE FIRE EXTINGUISHING
SYSTEM WILL NOT OPERATE CORRECTLY.

1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

Consumable Materials

REFERENCE
Material No: 04-011
Material No: 08-005A
Material No: 09-016
Material No: 11-026
Material No: 19-003

AES

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

DESIGNATION
COMMON GREASES
SILICONE GREASE PNEUMATIC SYST AND SEALS
BONDING AND ADHESIVE COMPOUNDS
SEALING TAPE
SEALANTS
CORROSION INHIBITING FILLET CONSISTENCY
CLEANING AGENTS
SOLVENT GENERAL PURPOSE
LINT-FREE COTTON CLOTH

25-55-11 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
C.

Work Zones and Access Panels


ZONE/ACCESS

150

ZONE DESCRIPTION
AFT CARGO COMPARTMENT FWD PRESS BULKHEAD

D.

Referenced Information

REFERENCE
11-00-00-400-010-A

DESIGNATION
Installation of the BSB (DUROFIX) Labels (Material No. 05-136) (Marking with
Reactivable Transfer Label)

25-50-00-200-024-A
25-55-11-300-001-A

Cargo Compartment Linings with Honeycomb Core - General Repair/Protection


Information
Fasteners Missing from the Lining Panels of the AFT Cargo Compartment

52-30-00-080-001-A

Removal of the Safety Support Equipment

52-30-00-480-001-A

Installation of the Safety Support Equipment

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

52-30-00-860-002-A

Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

(Ref. Fig. 25-55-11-991-00300-A - Sidewall Panels - Aft Cargo Compartment FR47/FR59)


3.

Job Set-up
Subtask 25-55-11-860-052-B
A.

Aircraft Maintenance Configuration


(1)

Make sure that the aft cargo-compartment door is opened and the safety lock is installed on the
actuator of the aft cargo-compartment door (Ref. TASK 52-30-00-860-001-A) (Ref. TASK
52-30-00-480-001-A).

(2)

Make sure that the ACCESS PLATFORM 2M (6 FT) is in position at the opening of the aft cargocompartment door.

Subtask 25-55-11-865-074-A
B.
4.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

Procedure
Subtask 25-55-11-910-052-C
A.

Preparation for Installation


(Ref. Fig. 25-55-11-991-00300-A - Sidewall Panels - Aft Cargo Compartment FR47/FR59)
(1)

Do an inspection of the sidewall panels (41) of the aft cargo compartment.

(2)

If necessary, repair the sidewall panels (41) (Ref. TASK 25-50-00-200-024-A).

(3)

Do an inspection of the sealing strips (48) on the sidewall panels (41) for damage.

(4)

Make sure that the sealing strips (48) are installed correctly.

(5)

Replace the damaged sealing strips (48) on the sidewall panels (41).

(6)

If necessary, remove the damaged sealing strips (48) from the related panels.

WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.

AES

25-55-11 PB401

Page 2
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(7)

Clean the surfaces for the new sealing strips (48) with the CLEANING AGENTS (Material No: 11-026)
and the LINT-FREE COTTON CLOTH (Material No: 19-003) .

(8)

Bond the new sealing strips (48) with the BONDING AND ADHESIVE COMPOUNDS (Material No:
08-005A) in position.

(9)

Make sure that all the sealing strips (48) are installed without clearance between their ends.

(10) Make sure that all the studs (47) are installed correctly in the related panels.
(11) If a stud and/or retainer washer is missing, do the missing fastener inspection/repair (Ref. TASK
25-55-11-300-001-A).
(12) Do an inspection of the adjacent aircraft structure for damage.
(13) If the adjacent aircraft structure is damaged, repair it.
(14) Make sure that the mating surfaces of the panels at the adjacent aircraft structure are flat.
WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(15) Fill the clearances or the holes with the SEALANTS (Material No: 09-016) and make them flat.
(16) Make sure that the contact surfaces continue to be flat when the sealant is applied and dry. If
necessary, make them flat.
(17) Make sure that the placards on the replaced or repaired components are in their correct positions and in
good condition.
(18) If necessary, install new placards (Ref. TASK 11-00-00-400-010-A).
(19) After installation of the sidewall panels (41), make sure that:
. All the fasteners are fully tightened.
. There is no clearance between the panels and the aircraft structure.
(20) Do a visual inspection of the component interface and/or the adjacent area.
WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(21) Clean the component interface and/or the adjacent area with the CLEANING AGENTS (Material No:
11-026) and the LINT-FREE COTTON CLOTH (Material No: 19-003) .
Subtask 25-55-11-420-052-A
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL MATERIAL.
THIS MATERIAL IS DANGEROUS.
B.

Installation of the Sidewall Panels


(Ref. Fig. 25-55-11-991-00300-A - Sidewall Panels - Aft Cargo Compartment FR47/FR59)
NOTE :

AES

The installation of each sidewall panel is the same.

(1)

Apply a thick layer of COMMON GREASES (Material No: 04-011) on the seals around each sidewall
panel (41).

(2)

Put the sidewall panel (41) in position.

(3)

Make sure that all the attachment holes align with the holes of the structure.

(4)

Put the studs (47) in the correct position in the holes of the structure.

25-55-11 PB401

Page 3
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(5)

Install the sidewall panel (41) with the studs (47).

(6)

Tighten the studs (47).


NOTE :

5.

It is necessary to put the stud in the hole and turn it two or three times until the stud is locked.
You can hear a click when the self-locking mechanism engages.

Close-up
Subtask 25-55-11-865-075-A
A.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

Subtask 25-55-11-942-059-B
B.

AES

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Remove the actuator safety lock and close the aft cargo-compartment door (Ref. TASK
52-30-00-080-001-A) (Ref. TASK 52-30-00-860-002-A).

(3)

Remove the access platform(s).

25-55-11 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

LININGS AND PARTITIONS - AFT CARGO COMPARTMENT REPAIRS


** On A/C ALL
Task 25-55-11-300-001-A
Fasteners Missing from the Lining Panels of the AFT Cargo Compartment
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

AR

B.

Consumable Materials

REFERENCE
Material No: 08-052
Material No: 08-060
C.

SAFETY CLIP - CIRCUIT BREAKER

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
SELF ADHESIVE ALUMINIUM TAPE
BONDING AND ADHESIVE COMPOUNDS
TAPE, PRESSURE SENSITIVE, GLASSCLOTH

Referenced Information

REFERENCE
25-50-00-200-002-A
52-30-00-860-001-A
52-30-00-860-002-A

DESIGNATION
Visual Check of Cargo Compartment Decompression, Lining, Floor Panels and
Pressure Compensation Valve
Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump
Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

(Ref. Fig. 25-55-11-991-00500-A - Missing Fastener Inspection)


(Ref. Fig. 25-55-11-991-00600-A - Missing Fastener Repair)
3.

Job Set-up
Subtask 25-55-11-010-055-A
A.

Get Access
(1)

Open the aft cargo-compartment door and install the actuator safety lock (Ref. TASK
52-30-00-860-001-A).

(2)

Put the ACCESS PLATFORM 2M (6 FT) in position at the opening of the aft cargo-compartment
door.

Subtask 25-55-11-865-076-A
B.

AES

Open, safety and tag this(these) circuit breaker(s):

25-55-11 PB801

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
(Ref. Fig. 25-55-11-991-00500-A - Missing Fastener Inspection)
(Ref. Fig. 25-55-11-991-00600-A - Missing Fastener Repair)
Subtask 25-55-11-210-051-A
A.

Inspection
(1)

Do an inspection of the lining panels of the AFT cargo-compartment for missing fasteners (Ref. TASK
25-50-00-200-002-A).

(2)

Missing fasteners are permitted on the ceiling, sidewall and the partition lining panels if:
. there are no fasteners (1) missing at the corners of the lining panels
. not more than one fastener (2) is missing from an edge of a lining panel.

Subtask 25-55-11-350-050-A
B.

Repair
(1)

If a stud is missing, install a new fastener assembly (stud, washer and lockwasher)
NOTE :

(2)

If it is not possible to install the fastener(s) in the time necessary, seal the stud hole(s) (3) as follows:
. seal the stud hole (3) on the lining panel where the fastener is missing with the BONDING AND
ADHESIVE COMPOUNDS (Material No: 08-052) (4) or the BONDING AND ADHESIVE
COMPOUNDS (Material No: 08-060) (4).
NOTE :

(3)

AES

It is necessary to put the stud in the hole and turn it two or three times until the stud is locked.
You can hear a click when the self-locking mechanism engages.

The edge where the fastener is missing must be sealed.

Seal the edge where the fastener is missing as follows:


(a)

If there is sufficient clearance between the panel with the missing fastener and the adjacent panel:
. make an overlap from the panel with the stud hole (3) of the missing fastener to the
secondary structure (5).
. do this with the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-052) (4) or the
BONDING AND ADHESIVE COMPOUNDS (Material No: 08-060) (4).
. make sure that the tape (4) touches the fasteners adjacent to the two sides of the sealed stud
hole (3).

(b)

If there is not sufficient clearance between the panel with the missing fastener and the adjacent
panel:
. make an overlap from the panel with the missing fastener to the next panel
. do this with the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-052) (4) or the
BONDING AND ADHESIVE COMPOUNDS (Material No: 08-060) (4).
. make sure that the tape (4) touches the primary or secondary structure (5) at the two ends of
the edge with the missing fastener.

(c)

If a cover strip (6) is installed between the panel with the missing fastener and the adjacent panel:
. make an overlap from the panel with the missing fastener to the adjacent panel across the
cover strip (6).
. do this with the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-052) (4) or the
BONDING AND ADHESIVE COMPOUNDS (Material No: 08-060) (4).
. make sure that the tape (4) touches the fastener adjacent to the two sides of the sealed stud
hole (3).

25-55-11 PB801

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
NOTE :

5.

Up to 100 Flight Hours (10 days), a visual inspection of the repair area is necessary once a
week. From 100 Flight Hours to 500 Flight Hours (50 days), it is necessary to do a visual
inspection of the repair area each day. A new fastener assembly must be installed in a
period of 500 flight hours after the installation of the BONDING AND ADHESIVE
COMPOUNDS (Material No: 08-052) (4) or the BONDING AND ADHESIVE
COMPOUNDS (Material No: 08-060) (4).

Close-up
Subtask 25-55-11-865-077-A
A.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

Subtask 25-55-11-410-055-A
B.

AES

Close Access
(1)

Remove the actuator safety lock and close the AFT cargo-compartment door (Ref. TASK
52-30-00-860-002-A).

(2)

Remove the access platform(s).

(3)

Make sure that the work area is clean and clear of tool(s) and other items.

25-55-11 PB801

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE OF PANELS NOT OVERLAPPING
1

EXAMPLE OF PANELS OVERLAPPING WITH COVER STRIP


1

1
5
2

NOTE:

CORNERFASTENERS (MUST BE INSTALLED)


EDGEFASTENERS
N_MM_255511_8_AAM0_01_00

AES

FIGURE 25-55-11-991-00500-A SHEET 1


Missing Fastener Inspection

25-55-11 PB801

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE WHERE THERE IS SUFFICIENT CLEARANCE

3
4

EXAMPLE WHERE THERE IS NOT SUFFICIENT CLEARANCE

NOTE:
FASTENERS MUST BE INSTALLED
FASTENERS INSTALLED
FASTENER MISSING
N_MM_255511_8_BAMA_01_00

AES

FIGURE 25-55-11-991-00600-A SHEET 1


Missing Fastener Repair

25-55-11 PB801

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE OF COVER STRIP

6
5
3
4

NOTE:
FASTENERS MUST BE INSTALLED
FASTENERS INSTALLED
FASTENER MISSING
N_MM_255511_8_BAMA_02_00

AES

FIGURE 25-55-11-991-00600-A SHEET 2


Missing Fastener Repair

25-55-11 PB801

Page 6
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

LININGS AND PARTITIONS - AFT CARGO COMPARTMENT REMOVAL/INSTALLATION


** On A/C ALL
Task 25-55-12-000-001-A
Removal of the Aft Cargo-Compartment Partition FR65
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE

No specific

AR

B.

SAFETY CLIP - CIRCUIT BREAKER

Work Zones and Access Panels


ZONE/ACCESS

160

ZONE DESCRIPTION
BULK CARGO COMPARTEMENT AFT BULKHEAD

C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

52-30-00-480-001-A

Installation of the Safety Support Equipment

52-30-00-860-006-A

Open the Bulk Cargo-Compartment Door

(Ref. Fig. 25-55-12-991-00100-D - Aft Cargo Compartment - Partition FR65)


3.

Job Set-up
Subtask 25-55-12-860-057-A
A.

Aircraft Maintenance Configuration


(1)

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

** On A/C ALL
EMB SB 25-1181 FOR A/C 003-003 005-008
Subtask 25-55-12-010-051-B
B.

Get Access
(1)

Open the Bulk cargo-compartment door


** On A/C ALL
(Ref. TASK 52-30-00-860-006-A).

AES

(2)

Install the actuator safety lock (Ref. TASK 52-30-00-480-001-A).

(3)

Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position at the opening of the Bulk
cargo-compartment door.

25-55-12 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Subtask 25-55-12-865-064-A
C.
4.

Open, safety and tag this(these) circuit breaker(s):

Procedure
(Ref. Fig. 25-55-12-991-00100-D - Aft Cargo Compartment - Partition FR65)
Subtask 25-55-12-020-051-B
A.

AES

Removal of the Aft Cargo-Compartment Partition FR65


(1)

Loosen the studs (3) of the partition panels (1) and (2).

(2)

Remove the partition panels (1) and (2).

(3)

Loosen the studs (5) of the grills (6).

(4)

Remove the grills (6) from the partition panels (1) and (2).

(5)

Loosen the studs (10) of the valve (8).

(6)

Remove the valve (8) from the partition panels (1) and (2).

25-55-12 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

FR65

FR59
Z160

FR65
162DW

161DW
2

B
E

C
E
D

N_MM_255512_4_AAMD_01_00

AES

FIGURE 25-55-12-991-00100-D SHEET 1


Aft Cargo Compartment - Partition FR65

25-55-12 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
SECTION

SECTION

BB

CC

1
2

1
2

SECTION

DD

SECTION

EE
11
4

4
10

8
9

2
1

2
N_MM_255512_4_AAMD_02_00

AES

FIGURE 25-55-12-991-00100-D SHEET 2


Aft Cargo Compartment - Partition FR65

25-55-12 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-55-12-400-001-A
Installation of the Aft Cargo-Compartment Partition FR65
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH A
GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
FLUSH IT AWAY WITH CLEAN WATER
GET MEDICAL AID.
WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURERS
INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
CAUTION :

USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM THE
MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE SURFACE PROTECTION OF
THE COMPONENTS AND THE RELATED AREA.

CAUTION :

MAKE SURE THAT THE CARGO COMPARTMENT IS CORRECTLY SEALED AFTER YOU REPLACE THE
SEALING OF:
CARGO COMPARTMENT LININGS
SIDEWALL PANELS
CEILING PANELS
PARTITION PANELS.
IF THE SEALING IS NOT CORRECTLY INSTALLED AND A FIRE OCCURS, THE FIRE EXTINGUISHING
SYSTEM WILL NOT OPERATE CORRECTLY.

1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific

B.

Torque wrench: range to between 0.00 and 1.20 M.DAN (0.00 and 9.00
LBF.FT)

Consumable Materials

REFERENCE
Material No: 04-011
Material No: 08-005A

AES

QTY
DESIGNATION
1
ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE

DESIGNATION
COMMON GREASES
SILICONE GREASE PNEUMATIC SYST AND SEALS
BONDING AND ADHESIVE COMPOUNDS
SEALING TAPE

25-55-12 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
Material No: 09-016
Material No: 11-004
Material No: 11-026
Material No: 19-003
C.

DESIGNATION
SEALANTS
CORROSION INHIBITING FILLET CONSISTENCY
CLEANING AGENTS
1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
CLEANING AGENTS
SOLVENT GENERAL PURPOSE
LINT-FREE COTTON CLOTH

Work Zones and Access Panels


ZONE/ACCESS

160

ZONE DESCRIPTION
BULK CARGO COMPARTEMENT AFT BULKHEAD

D.

Referenced Information

REFERENCE
11-00-00-400-010-A

DESIGNATION
Installation of the BSB (DUROFIX) Labels (Material No. 05-136) (Marking with
Reactivable Transfer Label)

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-50-00-200-024-A
25-55-11-300-001-A

Cargo Compartment Linings with Honeycomb Core - General Repair/Protection


Information
Fasteners Missing from the Lining Panels of the AFT Cargo Compartment

52-30-00-080-001-A

Removal of the Safety Support Equipment

52-30-00-480-001-A

Installation of the Safety Support Equipment

52-30-00-860-006-A

Open the Bulk Cargo-Compartment Door

52-30-00-860-008-A

Close the Bulk Cargo-Compartment Door

(Ref. Fig. 25-55-12-991-00100-D - Aft Cargo Compartment - Partition FR65)


3.

Job Set-up
Subtask 25-55-12-860-050-B
A.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A)

(2)

Make sure that the Bulk cargo-compartment door is opened (Ref. TASK 52-30-00-860-006-A).

(3)

Make sure that the actuator safety lock is instlled (Ref. TASK 52-30-00-480-001-A).

(4)

Make sure that the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the opened
Bulk cargo-compartment door.

Subtask 25-55-12-865-067-A
B.
4.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

Procedure
Subtask 25-55-12-910-050-D
A.

AES

Preparation for Installation


(Ref. Fig. 25-55-12-991-00100-D - Aft Cargo Compartment - Partition FR65)

25-55-12 PB401

Page 2
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(1)

Do an inspection of the partition panels (1) and (2) at FR65.

(2)

If necessary, repair the partition panels (1) and (2) (Ref. TASK 25-50-00-200-024-A).

(3)

Do
.
.
.

(4)

Make sure that the sealing strips (4), (7) and (9) are not missing.

(5)

Replace damaged sealing strips (4), (7) and (9) with BONDING AND ADHESIVE COMPOUNDS
(Material No: 08-005A) on:
. The partition panels (1) and (2) at FR65
. The valve (8)
. The grills (6).

(6)

If necessary, remove the damaged BONDING AND ADHESIVE COMPOUNDS (Material No: 08-005A)
from the sealing strips (4), (7) and (9).

an inspection for damage of the sealing strips (4), (7) and (9) on:
The partition panels (1) and (2)
The valve (8)
The grills (6).

WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(7)

Clean the surfaces for the new sealing strips (4), (7) and (9) with CLEANING AGENTS (Material No:
11-004) and the LINT-FREE COTTON CLOTH (Material No: 19-003) .

(8)

Bond the new sealing strips (4), (7) and (9) with BONDING AND ADHESIVE COMPOUNDS (Material
No: 08-005A) .

(9)

Make sure that all the sealing strips (4), (7) and (9) are installed without clearance.

(10) Make sure that all the studs (3), (5) and (10) are correctly installed in their retainer washers.
(11) If a stud and/or retainer washer is missing do the missing fastener inspection/repair (Ref. TASK
25-55-11-300-001-A).
(12) Do an inspection of the adjacent aircraft structure for damage.
(13) If the adjacent aircraft structure is damaged, repair it.
(14) Make sure that the contact areas of the panels at the adjacent aircraft structure are flat.
WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(15) Fill the clearances or the holes with the SEALANTS (Material No: 09-016) and make them flat.
(16) Make sure that the contact surfaces continue to be flat when the sealant is applied and dry. Make them
flat, if necessary.
(17) Make sure that the placards on the replaced or repaired components are in their correct positions and in
good condition.
(18) If necessary, install new placards (Ref. TASK 11-00-00-400-010-A).
(19) After the installation of the partition panels (1) and (2) make sure that:
. All the fasteners are fully tightened.
. There is no clearance between the panels and the aircraft structure.
(20) Do a visual inspection of the component interface and/or the adjacent area.

AES

25-55-12 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(21) Clean the component interface and/or the adjacent area with the CLEANING AGENTS (Material No:
11-026) .
(22) Examine each panel for cracks and other damage.
Subtask 25-55-12-420-050-A
B.

Installation of the Aft Cargo-Compartment Partition FR65.


(Ref. Fig. 25-55-12-991-00100-D - Aft Cargo Compartment - Partition FR65)
(1)

Loosely install the valve (8) in the correct position on the partition panel (2) with the studs (10).

(2)

TORQUE the studs (10) to between 0.055 and 0.060 M.DAN (4.87 and 5.31 LBF.IN).

(3)

Loosely install the grills/cover assemblies (6) on the partition panels (1) and (2) with the studs (5).

(4)

TORQUE the studs (5) to between 0.055 and 0.060 M.DAN (4.87 and 5.31 LBF.IN).

WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(5)

Apply a thick layer of COMMON GREASES (Material No: 04-011) on the seals around each partition
panel (1) and (2).

(6)

Put the partition panels (1) and (2) in position.

(7)

Make sure that all other attachment holes align with the holes of the structure.

(8)

Put all studs (3) in their correct positions through the holes of the structure.

(9)

Loosely install the partition panels (1) and (2) with the studs (3).

(10) TORQUE the studs (3) to between 0.055 and 0.060 M.DAN (4.87 and 5.31 LBF.IN).
5.

Close-up
Subtask 25-55-12-410-050-A
A.

Put the aircraft back to the serviceable condition.


(1)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-55-12-865-068-A
B.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

Subtask 25-55-12-942-054-B
C.

Close Access
(1)

Remove the actuator safety lock (Ref. TASK 52-30-00-080-001-A).

(2)

Close the Bulk cargo-compartment door (Ref. TASK 52-30-00-860-008-A).

(3)

Remove the access platform(s).

(4)

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

Subtask 25-55-12-860-059-A
D.

Put the aircraft back to its initial configuration.


(1)

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-55-12 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-55-12-000-002-A
Removal of the Ceiling Panels in the Aft Cargo Compartment - FR59/FR65
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE

No specific

AR

B.

SAFETY CLIP - CIRCUIT BREAKER

Work Zones and Access Panels


ZONE/ACCESS

160

ZONE DESCRIPTION
BULK CARGO COMPARTEMENT AFT BULKHEAD

C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

52-30-00-480-001-A

Installation of the Safety Support Equipment

52-30-00-860-006-A

Open the Bulk Cargo-Compartment Door

(Ref. Fig. 25-55-12-991-00200-B - Ceiling Panels - Aft Cargo Compartment FR59/FR65)


3.

Job Set-up
Subtask 25-55-12-860-058-A
A.

Aircraft Maintenance Configuration


(1)

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-55-12-010-053-C
B.

Get Access
(1)

Open the Bulk cargo-compartment door (Ref. TASK 52-30-00-860-006-A).

(2)

Install the actuator safety lock (Ref. TASK 52-30-00-480-001-A).

(3)

Put the ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE in position at the opening of the bulk cargocompartment door.

Subtask 25-55-12-865-065-A
C.
4.

Open, safety and tag this(these) circuit breaker(s):

Procedure
(Ref. Fig. 25-55-12-991-00200-B - Ceiling Panels - Aft Cargo Compartment FR59/FR65)
Subtask 25-55-12-020-052-A
A.

Removal of the Ceiling Panels


NOTE :

AES

The removal of each ceiling panel is the same.

25-55-12 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

AES

(1)

Remove the joint strip (5) from the ceiling panels (2).

(2)

Support the ceiling panels (2).

(3)

Loosen the studs (3), (4) and (7) of the ceiling panels (2).

(4)

Remove the ceiling panels (2) from the aircraft structure.

25-55-12 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

FR65
FR59

Z160
FR59

FR65

B
B
C

161BC

161AC
SECTION

DD
SECTION

BB

SECTION

CC

1
2

DECOMPRESSION PANELS
N_MM_255512_4_FCM0_01_00

AES

FIGURE 25-55-12-991-00200-B SHEET 1


Ceiling Panels - Aft Cargo Compartment FR59/FR65

25-55-12 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-55-12-400-002-A
Installation of the Ceiling Panels in the Aft Cargo Compartment - FR59/FR65
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH A
GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
FLUSH IT AWAY WITH CLEAN WATER
GET MEDICAL AID.
WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURERS
INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
CAUTION :

USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM THE
MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE SURFACE PROTECTION OF
THE COMPONENTS AND THE RELATED AREA.

CAUTION :

MAKE SURE THAT THE CARGO COMPARTMENT IS CORRECTLY SEALED AFTER YOU REPLACE THE
SEALING OF:
CARGO COMPARTMENT LININGS
SIDEWALL PANELS
CEILING PANELS
PARTITION PANELS.
IF THE SEALING IS NOT CORRECTLY INSTALLED AND A FIRE OCCURS, THE FIRE EXTINGUISHING
SYSTEM WILL NOT OPERATE CORRECTLY.

1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific

B.

Torque wrench: range to between 0.00 and 1.20 M.DAN (0.00 and 9.00
LBF.FT)

Consumable Materials

REFERENCE
Material No: 04-011
Material No: 08-005A

AES

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

DESIGNATION
COMMON GREASES
SILICONE GREASE PNEUMATIC SYST AND SEALS
BONDING AND ADHESIVE COMPOUNDS
SEALING TAPE

25-55-12 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
Material No: 09-016
Material No: 11-026
Material No: 19-003
C.

DESIGNATION
SEALANTS
CORROSION INHIBITING FILLET CONSISTENCY
CLEANING AGENTS
SOLVENT GENERAL PURPOSE
LINT-FREE COTTON CLOTH

Work Zones and Access Panels


ZONE/ACCESS

160

ZONE DESCRIPTION
BULK CARGO COMPARTEMENT AFT BULKHEAD

D.

Referenced Information

REFERENCE
11-00-00-400-010-A

DESIGNATION
Installation of the BSB (DUROFIX) Labels (Material No. 05-136) (Marking with
Reactivable Transfer Label)

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-50-00-200-024-A
25-55-11-300-001-A

Cargo Compartment Linings with Honeycomb Core - General Repair/Protection


Information
Fasteners Missing from the Lining Panels of the AFT Cargo Compartment

25-68-41-960-001-A

Replacement of the Decompression Panels

52-30-00-080-001-A

Removal of the Safety Support Equipment

52-30-00-480-001-A

Installation of the Safety Support Equipment

52-30-00-860-006-A

Open the Bulk Cargo-Compartment Door

52-30-00-860-008-A

Close the Bulk Cargo-Compartment Door

(Ref. Fig. 25-55-12-991-00200-B - Ceiling Panels - Aft Cargo Compartment FR59/FR65)


3.

Job Set-up
Subtask 25-55-12-860-051-C
A.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the Bulk cargo-compartment door is opened (Ref. TASK 52-30-00-860-006-A).

(3)

Make sure that the actuator safety lock is installed (Ref. TASK 52-30-00-480-001-A).

(4)

Make sure that the ACCESS PLATFORM 2M (6 FT) in position below the opened Bulk cargocompartment door.

Subtask 25-55-12-865-069-A
B.
4.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

Procedure
Subtask 25-55-12-910-051-B
A.

Preparation for Installation


(Ref. Fig. 25-55-12-991-00200-B - Ceiling Panels - Aft Cargo Compartment FR59/FR65)
(1)

AES

Do an inspection of the ceiling panels (2).

25-55-12 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(2)

If necessary, repair the ceiling panels (2) (Ref. TASK 25-50-00-200-024-A).

(3)

Do an inspection of the sealing strips (1) on the ceiling panels (2) for damage.

(4)

Make sure that the sealing strips (1) are not missing.

(5)

Replace the damaged sealing strips (1) on the ceiling panels (2).

(6)

If necessary, remove the damaged BONDING AND ADHESIVE COMPOUNDS (Material No: 08-005A)
from the sealing strips (1) of the related panels.

WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(7)

Clean the surfaces for the new sealing strips (1) with the CLEANING AGENTS (Material No: 11-026)
and the LINT-FREE COTTON CLOTH (Material No: 19-003) .

(8)

Bond the new sealing strips (1) with the BONDING AND ADHESIVE COMPOUNDS (Material No:
08-005A) .

(9)

Make sure that all the sealing strips (1) are installed without clearance.

(10) Make sure that all the studs (3), (4) and (7) are correctly installed in their retainer washers.
(11) If a stud and/or retainer washer is missing, do the missing fastener inspection/repair (Ref. TASK
25-55-11-300-001-A).
(12) Do an inspection of the adjacent aircraft structure for damage.
(13) If the adjacent aircraft structure is damaged, repair it.
(14) Make sure that the contact areas of the panels at the adjacent aircraft structure are flat.
WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(15) Fill the clearances or the holes with the SEALANTS (Material No: 09-016) and make them flat.
(16) Make sure that the contact surfaces continue to be flat when the sealant is applied and dry. Make them
flat, if necessary.
(17) Make sure that the placards on the replaced or repaired components are in their positions and in good
condition.
(18) If necessary, install new placards (Ref. TASK 11-00-00-400-010-A).
(19) After the installation of the ceiling panels (2) make sure that:
. All the fasteners are fully tightened.
. There is no clearance between the panels and the aircraft structure.
(20) Examine the decompression panels as follows:
(a)

Make sure that each decompression panel is in the correct position.

(b)

Make sure that each decompression panel is in the correct condition.

(c)

Make sure the the seal of each decompression panel is in the correct condition.

(21) If necessary, replace the decompression panel(s) and/or the seal(s) (Ref. TASK 25-68-41-960-001-A).
(22) Do a visual inspection of the component interface and/or the adjacent area.
WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.

AES

25-55-12 PB401

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(23) Clean the component interface and/or the adjacent area with the CLEANING AGENTS (Material No:
11-026) .
(24) Examine each panel for cracks and other damage.
Subtask 25-55-12-420-051-A
B.

Installation of the Ceiling Panels at FR59 thru FR65


(Ref. Fig. 25-55-12-991-00200-B - Ceiling Panels - Aft Cargo Compartment FR59/FR65)
NOTE :
(1)

The installation of each ceiling panel is the same.

Apply the material:


WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(a)

5.

Apply a thick layer of COMMON GREASES (Material No: 04-011) to the seals around each
ceiling panel (2).

(2)

Put the ceiling panel (2) in its installation position.

(3)

Make sure that all the attachment holes align with the holes of the structure.

(4)

Put all studs (3), (4) and (7) through the holes of the structure.

(5)

Loosely install the ceiling panel (2) with the studs (3), (4) and (7).

(6)

TORQUE the studs (3), (4) and (7) to between 0.055 and 0.060 M.DAN (4.87 and 5.31 LBF.IN).

(7)

Install the joint strips (5) between the ceiling panels (2).

Close-up
Subtask 25-55-12-410-051-A
A.

Put the aircraft back to the serviceable condition.


(1)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-55-12-865-070-A
B.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

Subtask 25-55-12-942-056-B
C.

Close Access
(1)

Remove the actuator safety lock (Ref. TASK 52-30-00-080-001-A).

(2)

Close the Bulk cargo-compartment door (Ref. TASK 52-30-00-860-008-A).

(3)

Remove the access platform(s).

(4)

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

Subtask 25-55-12-860-060-A
D.

Put the aircraft back to its initial configuration.


(1)

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-55-12 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-55-12-000-003-A
Removal of the Sidewall Panels in the Aft Cargo Compartment - FR59/FR65
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE

No specific

AR

B.

SAFETY CLIP - CIRCUIT BREAKER

Work Zones and Access Panels


ZONE/ACCESS

160

ZONE DESCRIPTION
BULK CARGO COMPARTEMENT AFT BULKHEAD

C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

52-30-00-480-001-A

Installation of the Safety Support Equipment

52-30-00-860-006-A

Open the Bulk Cargo-Compartment Door

(Ref. Fig. 25-55-12-991-00300-B - Sidewall Panels - Aft Cargo Compartment FR59/FR65)


3.

Job Set-up
Subtask 25-55-12-860-061-A
A.

Aircraft Maintenance Configuration


(1)

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-55-12-010-054-C
B.

Get Access
(1)

Open the Bulk cargo-compartment door (Ref. TASK 52-30-00-860-006-A).

(2)

Install the actuator safety lock (Ref. TASK 52-30-00-480-001-A).

(3)

Put the ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE in position at the opening of the Bulk cargocompartment door.

Subtask 25-55-12-865-066-A
C.
4.

Open, safety and tag this(these) circuit breaker(s):

Procedure
(Ref. Fig. 25-55-12-991-00300-B - Sidewall Panels - Aft Cargo Compartment FR59/FR65)
Subtask 25-55-12-020-053-A
A.

Removal of the Sidewall Panels


NOTE :

AES

The removal of each sidewall panel is the same.

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AES

(1)

Support the sidewall panels (41).

(2)

Loosen the studs (47) of the sidewall panels (41).

(3)

Remove the sidewall panels (41) from the aircraft structure.

25-55-12 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR65

FR62
FR60
FR59

162BW

162VW
162CW

162UW
162WW
162EW

161CW
161BW

Z160

161AW

A
EXAMPLE

SECTION

BB
48

47

41

N_MM_255512_4_AEF0_01_00

AES

FIGURE 25-55-12-991-00300-B SHEET 1


Sidewall Panels - Aft Cargo Compartment FR59/FR65

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-55-12-400-003-A
Installation of the Sidewall Panels in the Aft Cargo Compartment - FR59/FR65
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH A
GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
FLUSH IT AWAY WITH CLEAN WATER
GET MEDICAL AID.
WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURERS
INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
CAUTION :

USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM THE
MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE SURFACE PROTECTION OF
THE COMPONENTS AND THE RELATED AREA.

CAUTION :

MAKE SURE THAT THE CARGO COMPARTMENT IS CORRECTLY SEALED AFTER YOU REPLACE THE
SEALING OF:
CARGO COMPARTMENT LININGS
SIDEWALL PANELS
CEILING PANELS
PARTITION PANELS.
IF THE SEALING IS NOT CORRECTLY INSTALLED AND A FIRE OCCURS, THE FIRE EXTINGUISHING
SYSTEM WILL NOT OPERATE CORRECTLY.

1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific

B.

Torque wrench: range to between 0.00 and 1.20 M.DAN (0.00 and 9.00
LBF.FT)

Consumable Materials

REFERENCE
Material No: 04-011
Material No: 08-005A

AES

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

DESIGNATION
COMMON GREASES
SILICONE GREASE PNEUMATIC SYST AND SEALS
BONDING AND ADHESIVE COMPOUNDS
SEALING TAPE

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AIRCRAFT MAINTENANCE MANUAL
REFERENCE
Material No: 09-016
Material No: 11-026
Material No: 19-003
C.

DESIGNATION
SEALANTS
CORROSION INHIBITING FILLET CONSISTENCY
CLEANING AGENTS
SOLVENT GENERAL PURPOSE
LINT-FREE COTTON CLOTH

Work Zones and Access Panels


ZONE/ACCESS

160

ZONE DESCRIPTION
BULK CARGO COMPARTEMENT AFT BULKHEAD

D.

Referenced Information

REFERENCE
11-00-00-400-010-A

DESIGNATION
Installation of the BSB (DUROFIX) Labels (Material No. 05-136) (Marking with
Reactivable Transfer Label)

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-50-00-200-024-A
25-55-11-300-001-A

Cargo Compartment Linings with Honeycomb Core - General Repair/Protection


Information
Fasteners Missing from the Lining Panels of the AFT Cargo Compartment

52-30-00-080-001-A

Removal of the Safety Support Equipment

52-30-00-480-001-A

Installation of the Safety Support Equipment

52-30-00-860-008-A

Close the Bulk Cargo-Compartment Door

(Ref. Fig. 25-55-12-991-00300-B - Sidewall Panels - Aft Cargo Compartment FR59/FR65)


3.

Job Set-up
Subtask 25-55-12-860-052-C
A.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the Bulk cargo-compartment door is opened (Ref. TASK 52-30-00-860-008-A).

(3)

Make sure that the actuator safety lock is installed (Ref. TASK 52-30-00-480-001-A).

(4)

Make sure that the ACCESS PLATFORM 2M (6 FT) in position below the opened Bulk cargocompartment door.

Subtask 25-55-12-865-071-A
B.
4.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

Procedure
Subtask 25-55-12-910-052-C
A.

AES

Preparation for Installation


(Ref. Fig. 25-55-12-991-00300-B - Sidewall Panels - Aft Cargo Compartment FR59/FR65)
(1)

Do an inspection of the sidewall panels (41) of the bulk cargo compartment.

(2)

If necessary, repair the sidewall panels (41) (Ref. TASK 25-50-00-200-024-A).

(3)

Do an inspection of the sealing strips (48) on the sidewall panels (41) for damage.

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AIRCRAFT MAINTENANCE MANUAL
(4)

Make sure that the sealing strips (48) are not missing.

(5)

Replace the damaged sealing strips (48) on the sidewall panels (41).

(6)

If necessary, remove the damaged BONDING AND ADHESIVE COMPOUNDS (Material No: 08-005A)
from the sealing strips (48) of the related panels.

WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(7)

Clean the surfaces for the new sealing strips (48) with the CLEANING AGENTS (Material No: 11-026)
and the LINT-FREE COTTON CLOTH (Material No: 19-003) .

(8)

Bond the new sealing strips (48) with the BONDING AND ADHESIVE COMPOUNDS (Material No:
08-005A) .

(9)

Make sure that all the sealing strips (48) are installed without clearance.

(10) Make sure that all the studs (47) are correctly installed in their retainer washers.
(11) If a stud and/or retainer washer is missing do the missing fastener inspection/repair (Ref. TASK
25-55-11-300-001-A).
(12) Do an inspection of the adjacent aircraft structure for damage.
(13) If the adjacent aircraft structure is damaged, repair it.
(14) Make sure that the contact areas of the panels at the adjacent aircraft structure are flat.
WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(15) Fill the clearances or the holes with the SEALANTS (Material No: 09-016) and make them flat.
(16) Make sure that the contact surfaces continue to be flat when the sealant is applied and dry. Make them
flat, if necessary.
(17) Make sure that the placards on the replaced or repaired components are in their correct positions and in
good condition.
(18) If necessary, install new placards (Ref. TASK 11-00-00-400-010-A).
(19) After the installation of the sidewall panels (41) make sure that:
. All the fasteners are fully tightened.
. There is no clearance between the panels and the aircraft structure.
(20) Do a visual inspection of the component interface and/or the adjacent area.
WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(21) Clean the component interface and/or the adjacent area with the CLEANING AGENTS (Material No:
11-026) .
(22) Examine each panel for cracks and other damage.
Subtask 25-55-12-420-052-A
B.

Installation of the Sidewall Panels


(Ref. Fig. 25-55-12-991-00300-B - Sidewall Panels - Aft Cargo Compartment FR59/FR65)
NOTE :

AES

The installation of each sidewall panel is the same.

25-55-12 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(1)

Apply materials:
WARNING : BE CAREFUL WHEN YOU USE THESE MATERIALS. OBEY THE MATERIAL
MANUFACTURERS INSTRUCTIONS.
(a)

5.

Apply a thick layer of COMMON GREASES (Material No: 04-011) to the seals around each
sidewall panel (41).

(2)

Put the sidewall panel (41) in its installation position.

(3)

Make sure that all the attachment holes align with the holes of the structure.

(4)

Put the studs (47) through the holes of the structure.

(5)

Loosely install the sidewall panel (41) with the studs (47).

(6)

TORQUE the studs (47) to between 0.055 and 0.060 M.DAN (4.87 and 5.31 LBF.IN).

Close-up
Subtask 25-55-12-410-052-A
A.

Put the aircraft back to the serviceable condition.


(1)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-55-12-865-072-A
B.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

Subtask 25-55-12-942-057-B
C.

Close Access
(1)

Remove the actuator safety lock (Ref. TASK 52-30-00-080-001-A).

(2)

Close the Bulk cargo-compartment door (Ref. TASK 52-30-00-860-008-A).

(3)

Remove the access platform(s).

Subtask 25-55-12-860-062-A
D.

Put the aircraft back to its initial configuration.


(1)

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-55-12 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

LININGS AND PARTITIONS - AFT CARGO COMPARTMENT REPAIRS


** On A/C ALL
Task 25-55-12-300-001-A
Fasteners Missing from the Lining Panels of the BULK Cargo Compartment
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

AR

B.

Consumable Materials

REFERENCE
Material No: 08-052
Material No: 08-060
C.

SAFETY CLIP - CIRCUIT BREAKER

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
SELF ADHESIVE ALUMINIUM TAPE
BONDING AND ADHESIVE COMPOUNDS
TAPE, PRESSURE SENSITIVE, GLASSCLOTH

Work Zones and Access Panels


ZONE/ACCESS

160

ZONE DESCRIPTION
BULK CARGO COMPARTEMENT AFT BULKHEAD

D.

Referenced Information

REFERENCE
25-50-00-200-002-A

DESIGNATION
Visual Check of Cargo Compartment Decompression, Lining, Floor Panels and
Pressure Compensation Valve

52-30-00-080-001-A

Removal of the Safety Support Equipment

52-30-00-480-001-A

Installation of the Safety Support Equipment

52-30-00-860-006-A

Open the Bulk Cargo-Compartment Door

52-30-00-860-008-A

Close the Bulk Cargo-Compartment Door

(Ref. Fig. 25-55-12-991-00500-A - Missing Fastener Inspection)


(Ref. Fig. 25-55-12-991-00600-A - Missing Fastener Repair)
3.

Job Set-up
Subtask 25-55-12-010-056-A
A.

AES

Get Access
(1)

Open the Bulk cargo-compartment door (Ref. TASK 52-30-00-860-006-A).

(2)

Install the actuator safety lock (Ref. TASK 52-30-00-480-001-A).

25-55-12 PB801

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(3)

Put the ACCESS PLATFORM 2M (6 FT) in position at the opening of the Bulk cargo-compartment
door.

Subtask 25-55-12-865-073-A
B.
4.

Open, safety and tag this(these) circuit breaker(s):

Procedure
(Ref. Fig. 25-55-12-991-00500-A - Missing Fastener Inspection)
(Ref. Fig. 25-55-12-991-00600-A - Missing Fastener Repair)
Subtask 25-55-12-210-052-A
A.

Inspection
(1)

Do an inspection of the lining panels of the Bulk cargo compartment for missing fasteners (Ref. TASK
25-50-00-200-002-A).

(2)

Missing fasteners are permitted on the ceiling, sidewall and the partition lining panels if:
. There are no fasteners (1) missing at the corners of the lining panels
. Not more than one fastener (2) is missing from an edge of a lining panel.

Subtask 25-55-12-350-050-A
B.

Repair
(1)

If a stud is missing, install a new fastener assembly (stud, washer and lock washer).
NOTE :

(2)

If it is not possible to install the fastener(s) in the time necessary, seal the stud hole(s) (3) as follows:
. Seal the hole (3) on the lining panel where the fastener is missing with the BONDING AND
ADHESIVE COMPOUNDS (Material No: 08-052) (4) or the BONDING AND ADHESIVE
COMPOUNDS (Material No: 08-060) (4).
NOTE :

(3)

The edge where the fastener is missing must be sealed.

Seal the edge where the fastener is missing as follows:


(a)

(b)

AES

It is necessary to put the stud in the hole and turn it two or three times until the stud is locked.
You can hear a click when the self-locking mechanism engages.

If there is sufficient clearance between the panel with the missing fastener (3) and the adjacent
panel:
1

Make an overlap from the panel with the missing fastener (3) to the secondary structure
(5).

Do this with the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-052) (4) or
the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-060) (4).

The tape (4) must extend to the next fasteners adjacent to the sealed hole (3).

If there is not sufficient clearance between the panel with the missing fastener (3) and the
adjacent panel:
1

Make an overlap from the panel with the missing fastener (3) to the next panel.

Do this with the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-052) (4) or
the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-060) (4).

The tape length must extend to the primary or secondary structure (5) at both ends of the
edge with the missing fastener (3).

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(c)

If a cover strip (6) is installed between the panel with the missing fastener (3) and the adjacent
panel:
1

Make an overlap from the panel with the missing fastener (3) to the adjacent panel through
the cover strip (6).

Do this with the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-052) (4) or
the BONDING AND ADHESIVE COMPOUNDS (Material No: 08-060) (4).

the tape (4) must extend to the next fasteners adjacent to the sealed hole (3).
NOTE :

5.

Up to 100 Flight Hours (10 days), a visual inspection of the repair area is necessary
once a week. From 100 Flight Hours to 500 Flight Hours (50 days), you must do a
visual inspection of the repair area every day. A new fastener assembly must be
installed within 500 flight hours after the installation of the BONDING AND
ADHESIVE COMPOUNDS (Material No: 08-052) (4) or the BONDING AND
ADHESIVE COMPOUNDS (Material No: 08-060) (4).

Close-up
Subtask 25-55-12-865-074-A
A.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

Subtask 25-55-12-410-054-A
B.

AES

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Remove the actuator safety lock (Ref. TASK 52-30-00-080-001-A).

(3)

Close the Bulk cargo-compartment door (Ref. TASK 52-30-00-860-008-A).

(4)

Remove the access platform(s).

25-55-12 PB801

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE OF PANELS NOT OVERLAPPING
1

EXAMPLE OF PANELS OVERLAPPING WITH COVER STRIP


1

1
5
2

NOTE:

CORNERFASTENERS (MUST BE INSTALLED)


EDGEFASTENERS
N_MM_255512_8_AAM0_01_00

AES

FIGURE 25-55-12-991-00500-A SHEET 1


Missing Fastener Inspection

25-55-12 PB801

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE WHERE THERE IS SUFFICIENT CLEARANCE

3
4

EXAMPLE WHERE THERE IS NOT SUFFICIENT CLEARANCE

NOTE:
FASTENERS MUST BE INSTALLED
FASTENERS INSTALLED
FASTENER MISSING
N_MM_255512_8_BAMA_01_00

AES

FIGURE 25-55-12-991-00600-A SHEET 1


Missing Fastener Repair

25-55-12 PB801

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE OF COVER STRIP

6
5
3
4

NOTE:
FASTENERS MUST BE INSTALLED
FASTENERS INSTALLED
FASTENER MISSING
N_MM_255512_8_BAMA_02_00

AES

FIGURE 25-55-12-991-00600-A SHEET 2


Missing Fastener Repair

25-55-12 PB801

Page 6
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

STANCHION - DOOR NET - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-55-17-000-001-A
Removal of the Net Stanchions in the Aft and/or BULK Cargo Compartment
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE

No specific

AR

SAFETY CLIP - CIRCUIT BREAKER

B.

Work Zones and Access Panels


ZONE/ACCESS

150
160

ZONE DESCRIPTION
AFT CARGO COMPARTMENT FWD PRESS BULKHEAD
BULK CARGO COMPARTEMENT AFT BULKHEAD

C.

Referenced Information

REFERENCE
52-30-00-860-001-A

DESIGNATION
Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

52-30-00-860-006-A

Open the Bulk Cargo-Compartment Door

(Ref. Fig. 25-55-17-991-00200-A - Stanchion - Door Net - BULK Cargo Compartment)


3.

Job Set-up
Subtask 25-55-17-010-050-B
A.

Get Access
(1)

Open the AFT cargo-compartment door and install the actuator safety lock (Ref. TASK
52-30-00-860-001-A).

(2)

Put the ACCESS PLATFORM 2M (6 FT) in position at the opening of the AFT cargo-compartment
door.

(3)

Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position at the BULK cargocompartment door.

(4)

Open the BULK cargo-compartment door (Ref. TASK 52-30-00-860-006-A).

Subtask 25-55-17-865-053-A
B.

AES

Open, safety and tag this(these) circuit breaker(s):

25-55-17 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
Subtask 25-55-17-020-050-A
A.

Removal of the Net Stanchions


(Ref. Fig. 25-55-17-991-00200-A - Stanchion - Door Net - BULK Cargo Compartment)
(1)

Disconnect the net fittings from the applicable net attachment fittings of the cargo-compartment floor
and ceiling areas.

(2)

Remove the stanchions (2).


NOTE :

AES

The removal procedure for all the stanchions (2) is the same. Thus, the removal procedure for
one stanchion (2) only is given here.

(a)

Turn the locking base (3) counterclockwise to unlock the stanchion from the tiedown point (4).

(b)

Push the stanchion (2) up to release the stanchion locking base (3) from the tiedown point (4).

(c)

Move the lower part of the stanchion (2) away from the tiedown point (4). Then move the
stanchion (2) down to remove the stanchion plunger from the upper ceiling fitting (1).

25-55-17 PB401

Page 2
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR65

DOOR NET D 2613MM

FR62
Z160
FR60
FR59

A
STANCHION
2
DOOR NET E 2614MM

DIVIDER NET A1 2610MM

N_MM_255517_4_ACM0_01_00

AES

FIGURE 25-55-17-991-00200-A SHEET 1


Stanchion - Door Net - BULK Cargo Compartment

25-55-17 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-55-17-400-001-A
Installation of the Net Stanchions in the Aft and/or BULK Cargo Compartment
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE

No specific

AR

SAFETY CLIP - CIRCUIT BREAKER

B.

Work Zones and Access Panels


ZONE/ACCESS

150
160

ZONE DESCRIPTION
AFT CARGO COMPARTMENT FWD PRESS BULKHEAD
BULK CARGO COMPARTEMENT AFT BULKHEAD

C.

Referenced Information

REFERENCE
52-30-00-860-001-A

52-30-00-860-006-A

DESIGNATION
Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump
Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump
Open the Bulk Cargo-Compartment Door

52-30-00-860-008-A

Close the Bulk Cargo-Compartment Door

52-30-00-860-002-A

(Ref. Fig. 25-55-17-991-00200-A - Stanchion - Door Net - BULK Cargo Compartment)


3.

Job Set-up
Subtask 25-55-17-860-050-B
A.

Aircraft Maintenance Configuration


(1)

Make sure that the AFT cargo-compartment door is open and safetied with the actuator safety lock
(Ref. TASK 52-30-00-860-001-A).

(2)

Make sure that the ACCESS PLATFORM 2M (6 FT) is in position at the opening of the AFT cargocompartment door.

(3)

Make sure that the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE is in position at the BULK
cargo-compartment door.

(4)

Make sure that the BULK cargo-compartment door is open (Ref. TASK 52-30-00-860-006-A).

Subtask 25-55-17-865-054-A
B.

AES

Open, safety and tag this(these) circuit breaker(s):

25-55-17 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
Subtask 25-55-17-910-050-A
A.

Preparation for Installation:


(1)

Do an inspection of the component interface and/or the adjacent area.

(2)

Clean the component interface and/or the adjacent area.

(3)

Make sure that the parts retained from the removed component are clean and in the correct condition.

Subtask 25-55-17-420-050-A
B.

Installation of the Net Stanchions.


(Ref. Fig. 25-55-17-991-00200-A - Stanchion - Door Net - BULK Cargo Compartment)
NOTE :

5.

The installation procedure for all the stanchions (2) is the same. Thus, the installation procedure for
one stanchion (2) only is given here.

(1)

Make sure that the stanchion locking base (3) is in the unlocked position.

(2)

Carefully insert the stanchion plunger in the upper ceiling fitting (1).

(3)

Push the stanchion (2) up and align the stanchion locking base (3) with the tiedown point (4).

(4)

Carefully lower the stanchion (2).

(5)

Make sure that the stanchion locking base (3) is in the correct position on the tiedown point (4).

(6)

Turn the stanchion locking base (3) clockwise 90 degrees to attach the stanchion (2) to the tiedown
point (4).

(7)

Make sure that the stanchion (2) is correctly attached.

(8)

Connect the net fittings to the applicable net attachment fittings as required.

Close-up
Subtask 25-55-17-865-055-A
A.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

Subtask 25-55-17-410-050-B
B.

AES

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Close the BULK cargo-compartment door (Ref. TASK 52-30-00-860-008-A).

(3)

Remove the actuator safety lock and close the AFT cargo-compartment door (Ref. TASK
52-30-00-860-002-A).

(4)

Remove the access platform(s).

25-55-17 PB401

Page 2
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

TIE DOWN FITTING AND NETS - AFT REMOVAL/INSTALLATION


** On A/C ALL
Task 25-55-41-000-001-A
Removal of the Tie Down and Net Attachment Fittings of the Aft and Bulk Cargo- Compartments
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

AR

B.

SAFETY CLIP - CIRCUIT BREAKER

Work Zones and Access Panels


ZONE/ACCESS

150
160

ZONE DESCRIPTION
AFT CARGO COMPARTMENT FWD PRESS BULKHEAD
BULK CARGO COMPARTEMENT AFT BULKHEAD

C.

Referenced Information

REFERENCE
52-30-00-480-001-A

DESIGNATION
Installation of the Safety Support Equipment

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

52-30-00-860-006-A

Open the Bulk Cargo-Compartment Door

(Ref. Fig. 25-55-41-991-00100-D - Tie-Down and Net Attachment Fittings - Aft Cargo-Compartment Floor Area)
(Ref. Fig. 25-55-41-991-00200-A - Tie-Down and Net Attachment Fittings - AFT Cargo-Compartment Ceiling Area)
(Ref. Fig. 25-55-41-991-00300-B - Tie-Down and Net Attachment Fittings - BULK Cargo-Compartment Floor Area)
(Ref. Fig. 25-55-41-991-00400-A - Tie-Down and Net Attachment Fittings - BULK Cargo-Compartment Ceiling Area)
3.

Job Set-up
Subtask 25-55-41-010-050-C
A.

AES

Get Access
(1)

Open the aft cargo-compartment door (Ref. TASK 52-30-00-860-001-A).

(2)

Install the actuator safety lock (Ref. TASK 52-30-00-480-001-A).

(3)

Put the ACCESS PLATFORM 2M (6 FT) in position at the opening of the aft cargo-compartment
door.

(4)

Put the ACCESS PLATFORM 2M (6 FT) in position at the bulk cargo-compartment door.

(5)

Open the bulk cargo-compartment door (Ref. TASK 52-30-00-860-006-A).

25-55-41 PB401

Page 1
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
Subtask 25-55-41-865-053-A
B.
4.

Open, safety and tag this(these) circuit breaker(s):

Procedure
** On A/C 003-004
Subtask 25-55-41-020-050-D
A.

Removal of the Tie-Down and Net Attachment Fittings from the Floor Area of the AFT Cargo-Compartment
(Ref. Fig. 25-55-41-991-00100-D - Tie-Down and Net Attachment Fittings - Aft Cargo-Compartment Floor
Area)
(1)

(2)

Remove the cargo net(s) (5), if installed:


(a)

Disconnect the net fittings (6) from the applicable net attachment fittings of the cargocompartment floor and ceiling areas.

(b)

Remove the cargo net(s) (5).

Remove the tie-down points (2):


NOTE :

(3)

(a)

Remove the nuts (4), and remove the screws (1) from the tie-down point (2).

(b)

Remove the tie-down point (2) from the structure (3).

Remove the tie-down points (8):


NOTE :

(4)

Remove the nuts (10), and remove the screws (7) from the tie-down point (8).

(b)

Remove the tie-down point (8) from the plug housing (9).

(c)

If necessary, remove the plug housing (9) from the structure (3).

Remove the seat-track sections (12):

Remove the nuts (13), and remove the screws (11) from the seat-track section (12).

(b)

Remove the seat-track section (12) from the structure (3).

Remove the tie-down fittings (15):


The removal procedure for all the tie-down fittings (15) is the same. Therefore, the removal
procedure for one tie-down fitting (15) only is given here.

(a)

Remove the nuts (16), and remove the screws (14) from the tie-down fitting (15).

(b)

Remove the tie-down fitting (15) from the structure (3).

Remove the tie-down fittings (18):


NOTE :

AES

The removal procedure for all the seat-track sections (12) is the same. Therefore, the removal
procedure for one seat-track section (12) only is given here.

(a)

NOTE :

(6)

The removal procedure for all the tie-down points (8) is the same. Therefore, the removal
procedure for one tie-down point (8) only is given here.

(a)

NOTE :

(5)

The removal procedure for all the tie-down points (2) is the same. Therefore, the removal
procedure for one tie-down point (2) only is given here.

The removal procedure for all the tie-down fittings (18) is the same. Therefore, the removal
procedure for one tie-down fitting (18) only is given here.

(a)

Remove the nuts (19), and remove the screws (17) from the tie-down fitting (18).

(b)

Remove the tie-down fitting (18) from the structure (3).

25-55-41 PB401

Page 2
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(7)

(8)

Remove the tie-down fitting (21):


(a)

Remove the nuts (22), and remove the screws (20) from the tie-down fitting (21).

(b)

Remove the tie-down fitting (21) from the structure (3).

Remove the tie-down fittings (24):


NOTE :

(9)

The removal procedure for all the tie-down fittings (24) is the same. Therefore, the removal
procedure for one tie-down fitting (24) only is given here.

(a)

Remove the nuts (25), and remove the screws (23) from the tie-down fitting (24).

(b)

Remove the tie-down fitting (24) from the structure (3).

Remove the tie-down fitting (27):


(a)

Remove the nuts (28), and remove the screws (26) from the tie-down fitting (27).

(b)

Remove the tie-down fitting (27) from the structure (3).

(10) Remove the tie-down fitting (30):


(a)

Remove the nuts (31), and remove the screws (29) from the tie-down fitting (30).

(b)

Remove the tie-down fitting (30) from the structure (3).

** On A/C 005-099
Subtask 25-55-41-020-050-H
A.

Removal of the Tie-Down and Net Attachment Fittings from the Floor Area of the AFT Cargo-Compartment
(Ref. Fig. 25-55-41-991-00100-D - Tie-Down and Net Attachment Fittings - Aft Cargo-Compartment Floor
Area)
(1)

(2)

Remove the cargo net(s) (5), if installed:


(a)

Disconnect the net fittings (6) from the applicable net attachment fittings of the cargocompartment floor and ceiling areas.

(b)

Remove the cargo net(s) (5).

Remove the tie-down points (2):


NOTE :

(3)

(a)

Remove the nuts (4), and remove the screws (1) from the tie-down point (2).

(b)

Remove the tie-down point (2) from the structure (3).

Remove the tie-down points (8):


NOTE :

(4)

The removal procedure for all the tie-down points (8) is the same. Therefore, the removal
procedure for one tie-down point (8) only is given here.

(a)

Remove the nuts (10), and remove the screws (7) from the tie-down point (8).

(b)

Remove the tie-down point (8) from the plug housing (9).

(c)

If necessary, remove the plug housing (9) from the structure (3).

Remove the seat-track sections (12):


NOTE :
(a)

AES

The removal procedure for all the tie-down points (2) is the same. Therefore, the removal
procedure for one tie-down point (2) only is given here.

The removal procedure for all the seat-track sections (12) is the same. Therefore, the removal
procedure for one seat-track section (12) only is given here.

Remove the nuts (13), and remove the screws (11) from the seat-track section (12).

25-55-41 PB401

Page 3
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(b)
(5)

Remove the seat-track section (12) from the structure (3).

Remove the tie-down fittings (15):


NOTE :

(6)

(7)

(8)

(9)

The removal procedure for all the tie-down fittings (15) is the same. Therefore, the removal
procedure for one tie-down fitting (15) only is given here.

(a)

Remove the nuts (16), and remove the screws (14) from the tie-down fitting (15).

(b)

Remove the tie-down fitting (15) from the structure (3).

Remove the tie-down fitting (18):


(a)

Remove the nuts (19), and remove the screws (17) from the tie-down fitting (18).

(b)

Remove the tie-down fitting (18) from the structure (3).

Remove the tie-down fitting (21):


(a)

Remove the nuts (22), and remove the screws (20) from the tie-down fitting (21).

(b)

Remove the tie-down fitting (21) from the structure (3).

Remove the tie-down fitting (24):


(a)

Remove the nuts (25), and remove the screws (23) from the tie-down fitting (24).

(b)

Remove the tie-down fitting (24) from the structure (3).

Remove the tie-down fittings (27):


NOTE :

The removal procedure for all the tie-down fittings (27) is the same. Therefore, the removal
procedure for one tie-down fitting (27) only is given here.

(a)

Remove the nuts (28), and remove the screws (26) from the tie-down fitting (27).

(b)

Remove the tie-down fitting (27) from the structure (3).

(10) Remove the tie-down fittings (30):


NOTE :

The removal procedure for all the tie-down fittings (30) is the same. Therefore, the removal
procedure for one tie-down fitting (30) only is given here.

(a)

Remove the nuts (31), and remove the screws (29) from the tie-down fitting (30).

(b)

Remove the tie-down fitting (30) from the structure (3).

(11) Remove the tie-down fitting (33):


(a)

Remove the nuts (34), and remove the screws (32) from the tie-down fitting (33).

(b)

Remove the tie-down fitting (33) from the structure (3).

(12) Remove the tie-down fitting (36):


(a)

Remove the nuts (37), and remove the screws (35) from the tie-down fitting (36).

(b)

Remove the tie-down fitting (36) from the structure (3).

** On A/C ALL
Subtask 25-55-41-020-051-A
B.

AES

Removal of the Tie-Down and Net Attachment Fittings from the Ceiling Area of the Aft Cargo-Compartment
(Ref. Fig. 25-55-41-991-00200-A - Tie-Down and Net Attachment Fittings - AFT Cargo-Compartment Ceiling
Area)

25-55-41 PB401

Page 4
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(1)

(2)

Remove the cargo net(s) (9), if installed:


(a)

Disconnect the net fittings (8) from the tie-down and net attachment fittings of the cargocompartment floor and ceiling areas.

(b)

Remove the cargo net(s) (9).

Remove the tie-down points (3):


NOTE :

(3)

(a)

Remove the screws (4) from the tie-down point (3).

(b)

Remove the tie-down point (3) from the spacer (2).

(c)

If necessary, remove the spacer (2):


1

Remove the screws (5) from the spacer (2).

Remove the spacer (2) from the structure (1).

Remove the tie-down points (6):


NOTE :

(4)

The removal procedure for all the tie-down points (3) is the same. Therefore, the removal
procedure for one tie-down point (3) only is given here.

The removal procedure for all the tie-down points (6) is the same. Therefore, the removal
procedure for one tie-down point (6) only is given here.

(a)

Remove the screws (7) from the tie-down point (6).

(b)

Remove the tie-down point (6) from the structure (1).

Remove the stanchion fittings (10).


NOTE :

The removal procedure for all the stanchion fittings (10) is the same. Therefore, the removal
procedure for one stanchion fitting (10) only is given here.

(a)

Remove the screws (11) from the stanchion fitting (10).

(b)

Remove the stanchion fitting (10) from the structure (1).

Subtask 25-55-41-020-052-B
C.

Removal of the Tie-Down and Net Attachment Fittings from the Floor Area of the Bulk Cargo-Compartment
(Ref. Fig. 25-55-41-991-00300-B - Tie-Down and Net Attachment Fittings - BULK Cargo-Compartment Floor
Area)
(1)

(2)

Remove the cargo net(s) (5), if installed:


(a)

Disconnect the net fittings (6) from the applicable net attachment fittings of the cargocompartment floor and ceiling areas.

(b)

Remove the cargo net(s) (5).

Remove the tie-down points (2):


NOTE :

(3)

(a)

Remove the nuts (4), and remove the screws (1) from the tie-down point (2).

(b)

Remove the tie-down point (2) from the structure (3).

Remove the tie-down points (8):


NOTE :

AES

The removal procedure for all the tie-down points (2) is the same. Therefore, the removal
procedure for one tie-down point (2) only is given here.

The removal procedure for all the tie-down points (8) is the same. Therefore, the removal
procedure for one tie-down point (8) only is given here.

25-55-41 PB401

Page 5
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Revision n: 40

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(4)

(a)

Remove the nuts (10), and remove the screws (7) from the tie-down point (8).

(b)

Remove the tie-down point (8) from the plug housing (9).

(c)

If necessary, remove the plug housing (9) from the structure (3).

Remove the tie-down fittings (12):


NOTE :

(5)

(a)

Remove the nuts (13), and remove the screws (11) from the tie-down fitting (12).

(b)

Remove the tie-down fitting (12) from the structure (3).

Remove the seat-track sections (15):


NOTE :

(6)

(7)

(9)

The removal procedure for all the seat-track sections (15) is the same. Therefore, the removal
procedure for one seat-track section (15) only is given here.

(a)

Remove the nuts (16), and remove the screws (14) from the seat-track section (15).

(b)

Remove the seat-track section (15) from the structure (3).

Remove the tie-down fitting (18):


(a)

Remove the nuts (19), and remove the screws (17) from the tie-down fitting (18).

(b)

Remove the tie-down fitting (18) from the structure (3).

Remove the tie-down fittings (21):


NOTE :

(8)

The removal procedure for all the tie-down fittings (12) is the same. Therefore, the removal
procedure for one tie-down fitting (12) only is given here.

The removal procedure for all the tie-down fittings (21) is the same. Therefore, the removal
procedure for one tie-down fitting (21) only is given here.

(a)

Remove the nuts (22), and remove the screws (20) from the tie-down fitting (21).

(b)

Remove the tie-down fitting (21) from the structure (3).

Remove the tie-down fitting (24):


(a)

Remove the nuts (25), and remove the screws (23) from the tie-down fitting (24).

(b)

Remove the tie-down fitting (24) from the structure (3).

Remove the tie-down fitting (27):


(a)

Remove the nuts (28), and remove the screws (26) from the tie-down fitting (27).

(b)

Remove the tie-down fitting (27) from the structure (3).

Subtask 25-55-41-020-053-A
D.

Removal of the Tie-Down and Net Attachment Fittings from the Ceiling Area of the Bulk CargoCompartment
(Ref. Fig. 25-55-41-991-00400-A - Tie-Down and Net Attachment Fittings - BULK Cargo-Compartment
Ceiling Area)
(1)

AES

Remove the cargo net(s) (9), if installed:


(a)

Disconnect the net fittings (8) from the tie-down and net attachment fittings of the cargocompartment floor and ceiling areas.

(b)

Remove the cargo net(s) (9).

25-55-41 PB401

Page 6
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(2)

Remove the tie-down points (3):


NOTE :

(3)

(a)

Remove the screws (4) from the tie-down point (3).

(b)

Remove the tie-down point (3) from the spacer (2).

(c)

If necessary, remove the spacer (2):


1

Remove the screws (5) from the spacer (2).

Remove the spacer (2) from the structure (1).

Remove the tie-down points (6):


NOTE :

(4)

The removal procedure for all the tie-down points (6) is the same. Therefore, the removal
procedure for one tie-down point (6) only is given here.

(a)

Remove the screws (7) from the tie-down point (6).

(b)

Remove the tie-down point (6) from the structure (1).

Remove the stanchion fittings (10).


NOTE :

AES

The removal procedure for all the tie-down points (3) is the same. Therefore, the removal
procedure for one tie-down point (3) only is given here.

The removal procedure for all the stanchion fittings (10) is the same. Therefore, the removal
procedure for one stanchion fitting (10) only is given here.

(a)

Remove the screws (11) from the stanchion fitting (10).

(b)

Remove the stanchion fitting (10) from the structure (1).

25-55-41 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR59
FR56
FR54
FR52
FR50

C
A B

EXAMPLE

HG

FR46

E AD
D

J
E

AE

B
A

E
4

Z150

EXAMPLE

EXAMPLE

14

15

6
7

C
EXAMPLE

16
3

11

9
12
3
3
10
13

N_MM_255541_4_ACMA_01_00

AES

FIGURE 25-55-41-991-00100-D SHEET 1


Tie-Down and Net Attachment Fittings - Aft CargoCompartment Floor Area

25-55-41 PB401

Page 8
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
17

EXAMPLE
18
20

21

3
3

19

22

G
29

EXAMPLE
23
30

24

31

3
26

27

28

25

3
N_MM_255541_4_ACMA_02_00

AES

FIGURE 25-55-41-991-00100-D SHEET 2


Tie-Down and Net Attachment Fittings - Aft CargoCompartment Floor Area

25-55-41 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR59

FR56
Z150
FR52A

FR50

FR59
FR56

FR46

FR52A

FR50

FR47

D
B
C

EXAMPLE

C
1

EXAMPLE

EXAMPLE

10

1
1
6
2

11

8
3
5
9

N_MM_255541_4_AEM0_01_00

AES

FIGURE 25-55-41-991-00200-A SHEET 1


Tie-Down and Net Attachment Fittings - AFT CargoCompartment Ceiling Area

25-55-41 PB401

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR65
FR62

FR59

EXAMPLE

B
F

2
Z160

H
F

AC
4

D
EXAMPLE

B
14

EXAMPLE

15

5
3

C
EXAMPLE

16

6
11
7

8
12
9

13
10

N_MM_255541_4_ANMA_01_00

AES

FIGURE 25-55-41-991-00300-B SHEET 1


Tie-Down and Net Attachment Fittings - BULK CargoCompartment Floor Area

25-55-41 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

F
EXAMPLE
17

20

21
18

19
22

H
G
26
23

24
27

3
3
28
25

N_MM_255541_4_ANMA_02_00

AES

FIGURE 25-55-41-991-00300-B SHEET 2


Tie-Down and Net Attachment Fittings - BULK CargoCompartment Floor Area

25-55-41 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR65
FR62
FR59

FR65

A
FR62
FR60
FR59

B
D
Z160

B
D
EXAMPLE

B
EXAMPLE

C
EXAMPLE

10
2
1

11

3
7

5
8

N_MM_255541_4_AUM0_01_00

AES

FIGURE 25-55-41-991-00400-A SHEET 1


Tie-Down and Net Attachment Fittings - BULK CargoCompartment Ceiling Area

25-55-41 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-55-41-400-001-A
Installation of the Tie Down and Net Attachment Fittings of the Aft and Bulk Cargo-Compartments
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS ONLY WITH A
GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
FLUSH IT AWAY WITH CLEAN WATER
GET MEDICAL AID.
WARNING : BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURERS
INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
CAUTION :

1.

USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM THE
MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE SURFACE PROTECTION OF
THE COMPONENTS AND THE RELATED AREA.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

AR

SAFETY CLIP - CIRCUIT BREAKER

No specific

SCRAPER - NON METALLIC

B.

Consumable Materials

REFERENCE
Material No: 05-002
Material No: 09-016
Material No: 11-003
Material No: 19-003
C.

Work Zones and Access Panels


ZONE/ACCESS

150
160

AES

DESIGNATION
SPECIAL MATERIALS
PUTTY, ZINC CHROMATE GENERAL PURPOSE
SEALANTS
CORROSION INHIBITING FILLET CONSISTENCY
CLEANING AGENTS
METHYL-ETHYL-KETONE
LINT-FREE COTTON CLOTH

ZONE DESCRIPTION
AFT CARGO COMPARTMENT FWD PRESS BULKHEAD
BULK CARGO COMPARTEMENT AFT BULKHEAD

25-55-41 PB401

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AIRCRAFT MAINTENANCE MANUAL
D.

Referenced Information

REFERENCE
52-30-00-080-001-A

DESIGNATION
Removal of the Safety Support Equipment

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

52-30-00-860-002-A
52-30-00-860-006-A

Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump
Open the Bulk Cargo-Compartment Door

52-30-00-860-008-A

Close the Bulk Cargo-Compartment Door

(Ref. Fig. 25-55-41-991-00100-D - Tie-Down and Net Attachment Fittings - Aft Cargo-Compartment Floor Area)
(Ref. Fig. 25-55-41-991-00200-A - Tie-Down and Net Attachment Fittings - AFT Cargo-Compartment Ceiling Area)
(Ref. Fig. 25-55-41-991-00300-B - Tie-Down and Net Attachment Fittings - BULK Cargo-Compartment Floor Area)
(Ref. Fig. 25-55-41-991-00400-A - Tie-Down and Net Attachment Fittings - BULK Cargo-Compartment Ceiling Area)
(Ref. Fig. 25-55-41-991-00500-A - Application of Sealants)
3.

Job Set-up
Subtask 25-55-41-860-050-C
A.

Aircraft Maintenance Configuration


(1)

Make sure that the aft cargo-compartment door is open and safetied with the actuator safety lock (Ref.
TASK 52-30-00-860-001-A).

(2)

Make sure that the ACCESS PLATFORM 2M (6 FT) is in position at the opening of the aft cargocompartment door.

(3)

Make sure that the ACCESS PLATFORM 2M (6 FT) is in position at the bulk cargo-compartment
door.

(4)

Make sure that the bulk cargo-compartment door is open (Ref. TASK 52-30-00-860-006-A).

Subtask 25-55-41-865-054-A
B.
4.

Open, safety and tag this(these) circuit breaker(s):

Procedure
Subtask 25-55-41-910-050-B
A.

AES

Preparation for Installation:


(1)

Do an inspection of the component interface and/or the adjacent area.

(2)

Use a SCRAPER - NON METALLIC to remove the unwanted sealant from the component interface and
the adjacent area.

(3)

Use a lint-free cloth LINT-FREE COTTON CLOTH (Material No: 19-003) and the CLEANING
AGENTS (Material No: 11-003) to clean the component interface and the adjacent area.

(4)

Make sure that the parts retained from the removed component are clean and in the correct condition.

(5)

Apply the SPECIAL MATERIALS (Material No: 05-002) to the threads of the screws which attach the
tie-down and net attachment fittings.

25-55-41 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004
Subtask 25-55-41-420-050-D
B.

Installation of the Tie-Down and Net Attachment Fittings in the Floor Area of the AFT Cargo-Compartment
(Ref. Fig. 25-55-41-991-00100-D - Tie-Down and Net Attachment Fittings - Aft Cargo-Compartment Floor
Area)
(1)

Install the tie-down points (2):


NOTE :

(2)

(a)

Put the tie-down point (2) in position at the structure (3).

(b)

Install the screws (1) and the nuts (4).

Install the tie-down points (8):


NOTE :

(3)

Put the plug housing (9) in position at the structure (3), if removed.

(b)

Put the tie-down point (8) in position at the plug housing (9).

(c)

Install the screws (7) and the nuts (10).

Install the seat-track sections (12):

Put the seat-track section (12) in position at the structure (3).

(b)

Install the screws (11) and the nuts (13).

Install the tie-down fittings (15):

(7)

Put the tie-down fitting (15) in position at the structure (3).

(b)

Install the screws (14) and the nuts (16).

Install the tie-down fittings (18):


The installation procedure for all the tie-down fittings (18) is the same. Therefore, the
installation procedure for one tie-down fitting (18) only is given here.

(a)

Put the tie-down fitting (18) in position at the structure (3).

(b)

Install the screws (17) and the nuts (19).

Install the tie-down fitting (21):


(a)

Put the tie-down fitting (21) in position at the structure (3).

(b)

Install the screws (20) and the nuts (22).

Install the tie-down fittings (24):


NOTE :

AES

The installation procedure for all the tie-down fittings (15) is the same. Therefore, the
installation procedure for one tie-down fitting (15) only is given here.

(a)

NOTE :

(6)

The installation procedure for all the seat-track sections (12) is the same. Therefore, the
installation procedure for one seat-track section (12) only is given here.

(a)

NOTE :

(5)

The installation procedure for all the tie-down points (8) is the same. Therefore, the installation
procedure for one tie-down point (8) only is given here.

(a)

NOTE :

(4)

The installation procedure for all the tie-down points (2) is the same. Therefore, the installation
procedure for one tie-down point (2) only is given here.

The installation procedure for all the tie-down fittings (24) is the same. Therefore, the
installation procedure for one tie-down fitting (24) only is given here.

25-55-41 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

(8)

(9)

(a)

Put the tie-down fitting (24) in position at the structure (3).

(b)

Install the screws (23) and the nuts (25).

Install the tie-down fitting (27):


(a)

Put the tie-down fitting (27) in position at the structure (3).

(b)

Install the screws (26) and the nuts (28).

Install the tie-down fitting (30):


(a)

Put the tie-down fitting (30) in position at the structure (3).

(b)

Install the screws (29) and the nuts (31).

(10) Install the cargo net(s) (5), if removed:


(a)

Put the cargo net(s) (5) in position at the applicable net attachment fittings of the cargocompartment floor and ceiling areas.

(b)

Connect the net fittings (6) to the net attachment fittings.

** On A/C 005-099
Subtask 25-55-41-420-050-H
B.

Installation of the Tie-Down and Net Attachment Fittings in the Floor Area of the AFT Cargo-Compartment
(Ref. Fig. 25-55-41-991-00100-D - Tie-Down and Net Attachment Fittings - Aft Cargo-Compartment Floor
Area)
(1)

Install the tie-down points (2):


NOTE :

(2)

(a)

Put the tie-down point (2) in position at the structure (3).

(b)

Install the screws (1) and the nuts (4).

Install the tie-down points (8):


NOTE :

(3)

Put the plug housing (9) in position at the structure (3), if removed.

(b)

Put the tie-down point (8) in position at the plug housing (9).

(c)

Install the screws (7) and the nuts (10).

Install the seat-track sections (12):


The installation procedure for all the seat-track sections (12) is the same. Therefore, the
installation procedure for one seat-track section (12) only is given here.

(a)

Put the seat-track section (12) in position at the structure (3).

(b)

Install the screws (11) and the nuts (13).

Install the tie-down fittings (15):


NOTE :

AES

The installation procedure for all the tie-down points (8) is the same. Therefore, the installation
procedure for one tie-down point (8) only is given here.

(a)

NOTE :

(4)

The installation procedure for all the tie-down points (2) is the same. Therefore, the installation
procedure for one tie-down point (2) only is given here.

The installation procedure for all the tie-down fittings (15) is the same. Therefore, the
installation procedure for one tie-down fitting (15) only is given here.

(a)

Put the tie-down fitting (15) in position at the structure (3).

(b)

Install the screws (14) and the nuts (16).

25-55-41 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(5)

(6)

(7)

(8)

Install the tie-down fitting (18):


(a)

Put the tie-down fitting (18) in position at the structure (3).

(b)

Install the screws (17) and the nuts (19).

Install the tie-down fitting (21):


(a)

Put the tie-down fitting (21) in position at the structure (3).

(b)

Install the screws (20) and the nuts (22).

Install the tie-down fitting (24):


(a)

Put the tie-down fitting (24) in position at the structure (3).

(b)

Install the screws (23) and the nuts (25).

Install the tie-down fittings (27):


NOTE :

(9)

The installation procedure for all the tie-down fittings (27) is the same. Therefore, the
installation procedure for one tie-down fitting (27) only is given here.

(a)

Put the tie-down fitting (27) in position at the structure (3).

(b)

Install the screws (26) and the nuts (28).

Install the tie-down fittings (30):


NOTE :

The installation procedure for all the tie-down fittings (30) is the same. Therefore, the
installation procedure for one tie-down fitting (30) only is given here.

(a)

Put the tie-down fitting (30) in position at the structure (3).

(b)

Install the screws (29) and the nuts (31).

(10) Install the tie-down fitting (33):


(a)

Put the tie-down fitting (33) in position at the structure (3).

(b)

Install the screws (32) and the nuts (34).

(11) Install the tie-down fitting (36):


(a)

Put the tie-down fitting (36) in position at the structure (3).

(b)

Install the screws (35) and the nuts (37).

(12) Install the cargo net(s) (5), if removed:


(a)

Put the cargo net(s) (5) in position at the applicable net attachment fittings of the cargocompartment floor and ceiling areas.

(b)

Connect the net fittings (6) to the net attachment fittings.

** On A/C ALL
Subtask 25-55-41-420-051-A
C.

Installation of the Tie-Down and Net Attachment Fittings in the Ceiling Area of the Aft Cargo-Compartment
(Ref. Fig. 25-55-41-991-00200-A - Tie-Down and Net Attachment Fittings - AFT Cargo-Compartment Ceiling
Area)
(1)

Install the tie-down points (3):


NOTE :

AES

The installation procedure for all the tie-down points (3) is the same. Therefore, the installation
procedure for one tie-down point (3) only is given here.

25-55-41 PB401

Page 5
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(a)

(2)

Install the spacer (2), if removed:


1

Put the spacer (2) in position at the structure (1).

Install the screws (5) in the spacer (2).

(b)

Put the tie-down point (3) in position at the spacer (2).

(c)

Install the screws (4) in the tie-down point (3).

Install the tie-down points (6):


NOTE :

(3)

(4)

The installation procedure for all the tie-down points (6) is the same. Therefore, the installation
procedure for one tie-down point (6) only is given here.

(a)

Put the tie-down point (6) in position at the structure (1).

(b)

Install the screws (7) in the tie-down point (6).

Install the stanchion fitting (10):


(a)

Put the stanchion fitting (10) in position at the structure (1).

(b)

Install the screws (11) in the stanchion fitting (10).

Install the cargo net(s) (9), if removed:


(a)

Put the cargo net(s) (9) in position at the applicable net attachment fittings of the cargocompartment floor and ceiling areas.

(b)

Connect the net fittings (8) to the net attachment fittings.

Subtask 25-55-41-420-052-B
D.

Installation of the Tie-Down and Net Attachment Fittings in the Floor Area of the Bulk Cargo-Compartment
(Ref. Fig. 25-55-41-991-00300-B - Tie-Down and Net Attachment Fittings - BULK Cargo-Compartment Floor
Area)
(1)

Install the tie-down points (2):


NOTE :

(2)

(a)

Put the tie-down point (2) in position at the structure (3).

(b)

Install the screws (1) and the nuts (4).

Install the tie-down points (8):


NOTE :

(3)

The installation procedure for all the tie-down points (8) is the same. Therefore, the installation
procedure for one tie-down point (8) only is given here.

(a)

Put the plug housing (9) in position at the structure (3), if removed.

(b)

Put the tie-down point (8) in position at the plug housing (9).

(c)

Install the screws (7) and the nuts (10).

Install the tie-down fittings (12):


NOTE :

AES

The installation procedure for all the tie-down points (2) is the same. Therefore, the installation
procedure for one tie-down point (2) only is given here.

The installation procedure for all the tie-down fittings (12) is the same. Therefore, the
installation procedure for one tie-down fitting (12) only is given here.

(a)

Put the tie-down fitting (12) in position at the structure (3).

(b)

Install the screws (11) and the nuts (13).

25-55-41 PB401

Page 6
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(4)

Install the seat-track sections (15):


NOTE :

(5)

(6)

(a)

Put the seat-track section (15) in position at the structure (3).

(b)

Install the screws (14) and the nuts (16).

Install the tie-down fitting (18):


(a)

Put the tie-down fitting (18) in position at the structure (3).

(b)

Install the screws (17) and the nuts (19).

Install the tie-down fittings (21):


NOTE :

(7)

(8)

(9)

The installation procedure for all the seat-track sections (15) is the same. Therefore, the
installation procedure for one seat-track section (15) only is given here.

The installation procedure for all the tie-down fittings (21) is the same. Therefore, the
installation procedure for one tie-down fitting (21) only is given here.

(a)

Put the tie-down fitting (21) in position at the structure (3).

(b)

Install the screws (20) and the nuts (22).

Install the tie-down fitting (24):


(a)

Put the tie-down fitting (24) in position at the structure (3).

(b)

Install the screws (23) and the nuts (25).

Install the tie-down fitting (27):


(a)

Put the tie-down fitting (27) in position at the structure (3).

(b)

Install the screws (26) and the nuts (28).

Install the cargo net(s) (5), if removed:


(a)

Put the cargo net(s) (5) in position at the applicable net attachment fittings of the cargocompartment floor and ceiling areas.

(b)

Connect the net fittings (6) to the net attachment fittings.

Subtask 25-55-41-420-053-A
E.

Installation of the Tie-Down and Net Attachment Fittings in the Ceiling Area of the Bulk Cargo-Compartment
(Ref. Fig. 25-55-41-991-00400-A - Tie-Down and Net Attachment Fittings - BULK Cargo-Compartment
Ceiling Area)
(1)

Install the tie-down points (3):


NOTE :
(a)

(2)

Install the spacer (2), if removed:


1

Put the spacer (2) in position at the structure (1).

Install the screws (5) in the spacer (2).

(b)

Put the tie-down point (3) in position at the spacer (2).

(c)

Install the screws (4) in the tie-down point (3).

Install the tie-down points (6):


NOTE :

AES

The installation procedure for all the tie-down points (3) is the same. Therefore, the installation
procedure for one tie-down point (3) only is given here.

The installation procedure for all the tie-down points (6) is the same. Therefore, the installation
procedure for one tie-down point (6) only is given here.

25-55-41 PB401

Page 7
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

(3)

(a)

Put the tie-down point (6) in position at the structure (1).

(b)

Install the screws (7) in the tie-down point (6).

Install the stanchion fittings (10):


NOTE :

(4)

The installation procedure for all the stanchion fittings (10) is the same. Therefore, the
installation procedure for one stanchion fitting (10) only is given here.

(a)

Put the stanchion fitting (10) in position at the structure (1).

(b)

Install the screws (11) in the stanchion fitting (10).

Install the cargo net(s) (9), if removed:


(a)

Put the cargo net(s) (9) in position at the applicable net attachment fittings of the cargocompartment floor and ceiling areas.

(b)

Connect the net fittings (8) to the net attachment fittings.

Subtask 25-55-41-390-050-A
F.

Application of Sealants
(Ref. Fig. 25-55-41-991-00500-A - Application of Sealants)
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL MATERIAL.
THIS MATERIAL IS DANGEROUS.
(1)

(2)

(3)

5.

For the tie-down and net attachment fittings installed in a closed cutout:
(a)

Make sure that the gap between the plug housing (2) and the cutout in the floor panel (1) is
clean.

(b)

Apply the SEALANTS (Material No: 09-016) (3) and fill the gap between the plug housing (2)
and the cutout in the floor panel (1).

For the tie-down and net attachment fittings installed in an open cutout:
(a)

Make sure that the gaps between the tie-down fitting (4) and the cutouts in the floor panels (1)
are clean.

(b)

Apply the SEALANTS (Material No: 09-016) (3) and fill the gaps between the tie-down fitting (4)
and the cutouts in the floor panels (1).

Use a lint-free cloth LINT-FREE COTTON CLOTH (Material No: 19-003) and the CLEANING
AGENTS (Material No: 11-003) to remove the unwanted sealant from the component interface and the
adjacent area.

Close-up
Subtask 25-55-41-865-055-A
A.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

Subtask 25-55-41-410-050-C
B.

AES

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Close the bulk cargo-compartment door (Ref. TASK 52-30-00-860-008-A).

(3)

Remove the actuator safety lock (Ref. TASK 52-30-00-080-001-A).

(4)

Close the aft cargo-compartment door (Ref. TASK 52-30-00-860-002-A).

(5)

Remove the access platform(s).

25-55-41 PB401

Page 8
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR65
FR62

Z160

FR59
FR56

EXAMPLE OF TIEDOWN POINT


INSTALLED IN CLOSED CUTOUT

FR53

FR50

Z150

SEALANT
APPLICATION
AREA

D
1
1

2
1

3 1

C
EXAMPLE OF TIEDOWN POINT
INSTALLED IN OPEN CUTOUT

NOTE: SEALANT MAT. NO. 09016

N_MM_255541_4_BAM0_01_00

AES

FIGURE 25-55-41-991-00500-A SHEET 1


Application of Sealants

25-55-41 PB401

Page 9
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

EMERGENCY - DESCRIPTION AND OPERATION


** On A/C ALL
1.

General
The emergency equipment is installed for the safety of the crew and the passengers in an emergency.
For information about portable fire-extinguishers and portable oxygen-equipment:
. Portable fire-extinguishers (Ref. 26-24-00-00).
. Portable oxygen-devices for flight crew (Ref. 35-31-00-00-06).
. Portable oxygen-devices for cabin attendants (Ref. 35-32-00-00).

AES

25-60-00 PB001

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
2.

System Description
The emergency equipment includes:
.
.
.
.
.
.
.
.

AES

Escape facilities - cockpit (Ref. 25-61-00-00)


Escape facilities - cabin (Ref. 25-62-00-00)
Evacuation signalling equipment - WP (Ref. 25-63-00-00)
First aid equipment (Ref. 25-64-00-00)
Miscellaneous emergency equipment (Ref. 25-65-00-00)
Floatation and survival equipment (Ref. 25-66-00-00)
Supplementary medical equipment (Ref. AMM 25-67-00-00)
A rapid-decompression safety system (Ref. 25-68-00-00)

25-60-00 PB001

Page 2
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

ESCAPE FACILITIES - COCKPIT - DESCRIPTION AND


OPERATION
** On A/C ALL
1.

General
In case of emergency evacuation,the occupants can evacuate the cockpit by opening the sliding windows and using
the escape ropes located above the sliding windows.

AES

25-61-00 PB001

Page 1
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
2.

Component Location
(Ref. Fig. 25-61-00-12400-A - Escape Rope - Component Location)
FIN

1MM
2MM

AES

FUNCTIONAL DESIGNATION
DESCENT DEVICE-EMERGENCY, CAPT
DESCENT DEVICE-EMERGENCY, F/O

PANEL

ZONE ACCESS ATA REF.


DOOR
211
25-61-41
212
25-61-41

25-61-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
3.

Description
(Ref. Fig. 25-61-00-13700-A - Cockpit Evacuation - Emergency Exit)
** On A/C 003-003
When the cabin is not pressurized, each sliding window can be opened using a continuous two-phase control. The
control is located at the rear section of the windshield panel. The windshield panels are provided with an openposition locking system. The dimensions of the exit provided by the open windows enable crew evacuation after a
crash.
A 5.5m long knotted rope is located in a stowage above the sliding windows on either side of the overhead panel.
The cover plate of each stowage is held closed by VELCRO type adhesive tape which enables quick opening. These
stowages are identified by red labels.
** On A/C 004-099
When the cabin is not pressurized, each sliding window can be opened using a continuous two-phase control. The
control is located at the rear section of the windshield panel. The windshield panels are provided with an openposition locking system. The dimensions of the exit provided by the open windows enable crew evacuation after a
crash.
A 5.5m long knotted rope is located in a stowage above the sliding windows on either side of the overhead panel.
The cover plate of each stowage is held closed by spring clips which enables quick opening. These stowages are
identified by red labels.

AES

25-61-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

ESCAPE ROPE STOWAGE

DESCENT DEVICEEMERGENCY,
CAPT(F/O) 1MM(2MM)

N_MM_256100_0_ABM0_01_00

AES

FIGURE 25-61-00-12400-A SHEET 1


Escape Rope - Component Location

25-61-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

SLIDING WINDOW

GUIDING TRACK

CONTROL HANDLE

EMERGENCY EVACUATION
NORMAL EVACUATION

ESCAPE ROPE STOWAGE

GROUND

N_MM_256100_0_AAM0_01_00

AES

FIGURE 25-61-00-13700-A SHEET 1


Cockpit Evacuation - Emergency Exit

25-61-00 PB001

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

DESCENT DEVICE - EMERGENCY - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-61-41-000-001-A
Removal of the Captain/First Officer Emergency Descent Device
FIN 1MM, 2MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
DESIGNATION
(Ref. Fig. 25-61-41-991-00100-A - Captain/First Officer Emergency Descent Device)
3.

Job Set-up
Subtask 25-61-41-860-050-A
A.

4.

Not Applicable

Procedure
(Ref. Fig. 25-61-41-991-00100-A - Captain/First Officer Emergency Descent Device)
Subtask 25-61-41-020-050-A
A.

AES

Removal of the Captain and F/O Emergency Descent Device


(1)

Remove the cover (3).

(2)

Loosen the screws (1).

(3)

Remove the lining (2).

(4)

Loosen the screws (4).

(5)

Hold the attachment (5).

(6)

Remove the emergency descent device (6).

25-61-41 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
B
1

1MM

FR11

4
6
4
5
N_MM_256141_4_AAM0_01_00

AES

FIGURE 25-61-41-991-00100-A SHEET 1


Captain/First Officer Emergency Descent Device

25-61-41 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-61-41-400-001-A
Installation of the Captain/First Officer Emergency Descent Device
FIN 1MM, 2MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

B.

QTY

DESIGNATION
Torque wrench: range to between 0.20 and 3.60 M.DAN (2.00 and 26.00
LBF.FT)

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

C.

Referenced Information

REFERENCE
DESIGNATION
(Ref. Fig. 25-61-41-991-00100-A - Captain/First Officer Emergency Descent Device)
3.

Job Set-up
Subtask 25-61-41-860-051-A
A.

4.

Not Applicable

Procedure
(Ref. Fig. 25-61-41-991-00100-A - Captain/First Officer Emergency Descent Device)
Subtask 25-61-41-420-050-A
A.

5.

Installation of the Captain anf F/O Emergency Descent Device


(1)

Engage the loop of the emergency descent device (6) in the attachment (5).

(2)

Put the attachment (5) and the screws (4) in the correct position and then TORQUE the screws to
between 0.35 and 0.40 M.DAN (30.97 and 35.40 LBF.IN).

(3)

Install the emergency descent device (6) in its stowage compartment.

(4)

Put the lining (2) in the correct position.

(5)

Tighten the screws (1).

(6)

Install the cover (3).

Close-up
Subtask 25-61-41-942-050-A
A.

AES

Make sure that the work area is clean and clear of tool(s) and other items.

25-61-41 PB401

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AIRCRAFT MAINTENANCE MANUAL

DESCENT DEVICE - EMERGENCY - INSPECTION/CHECK


** On A/C ALL
Task 25-61-41-200-001-A
Inspection/Check of the Captain/First Officer Emergency Descent Device
FIN 1MM, 2MM
1.

Reason for the Job


(Ref. MPD 25-61-41-01-)
DETAILED INSPECTION OF EMERGENCY ESCAPE ROPE AND ROPE ATTACHMENT

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

210
211
212

ZONE DESCRIPTION
CKPT,FWD COMPT BHD TO FLT COMPT BULKHEAD
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
DESIGNATION
(Ref. Fig. 25-61-41-991-00200-A - Captain/First Officer Emergency Descent Device)
3.

Job Set-up
(Ref. Fig. 25-61-41-991-00200-A - Captain/First Officer Emergency Descent Device)
Subtask 25-61-41-020-051-A
A.

4.

Removal of the Ceiling Panel on the Emergency Descent Device


(1)

Remove the cover (3).

(2)

Remove the screws (1).

(3)

Remove the lining panel (2).

Procedure
Subtask 25-61-41-210-050-A
A.

5.

Inspection/Check of the Captain and F/O Emergency Descent Device


(1)

Make sure that the fitting (4) of the emergency descent device and the 2 screws that attach it to the
airframe (frame 11), shows no signs of corrosion or damage.

(2)

Make sure that the loop of the emergency descent device shows no signs of wear.

(3)

Remove the emergency descent device from its housing. Make sure that it is in the correct condition.

Close-up
Subtask 25-61-41-420-051-A
A.

AES

Installation of the Ceiling Panel of the Emergency Descent Device


(1)

Install the emergency descent device in its housing.

(2)

Put the lining (2) in position.

25-61-41 PB601

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AIRCRAFT MAINTENANCE MANUAL

AES

(3)

Install the screws (1).

(4)

Install the cover (3).

25-61-41 PB601

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
B
1

1MM

FR11

4
N_MM_256141_6_AAM0_01_00

AES

FIGURE 25-61-41-991-00200-A SHEET 1


Captain/First Officer Emergency Descent Device

25-61-41 PB601

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

ESCAPE FACILITIES - CABIN - DESCRIPTION AND OPERATION


** On A/C ALL
1.

General
The cabin escape facilities are installed at all aircraft exits, and function as dual-lane or single-lane escape-slides.
They permit quick evacuation for the passengers and the crew in an emergency.

AES

25-62-00 PB001

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
2.

Component Location
(Ref. Fig. 25-62-00-12400-B - Cabin Escape Facilities - Location)
FIN

7500MM
7501MM
7502MM
7503MM
7504MM
7505MM
7506MM
7507MM

AES

FUNCTIONAL DESIGNATION
ESCAPE SLIDE FWD L
ESCAPE SLIDE FWD R
ESCAPE SLIDE AFT L
ESCAPE SLIDE AFT R
ESCAPE SLIDE OFFWING L
ESCAPE SLIDE OFFWING R
RESERVOIR ASSY OWS L
RESERVOIR ASSY OWS R

PANEL

ZONE ACCESS
DOOR
831
841
832
842
200
193AT
200
194AT
150
151KW
150
152KW

25-62-00 PB001

ATA REF.
25-62-44
25-62-44
25-62-44
25-62-44
25-62-42
25-62-42
25-62-46
25-62-46

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
3.

System Description
A.

Door Escape Facilities


Dual lane escape slide rafts are installed at all cabin doors.
Inflation is automatic if the door is opened with the Emergency Control Handle (ECH) in the ARMED mode.
Manual inflation is possible after the door is opened.
The slide raft has a special move function that permits quick release from a damaged door, for subsequent
inflation at a different door.

B.

Offwing Escape Facilities


Dual lane offwing escape slides are installed above the wings in the left and right wing-to-fuselage fairings.
Inflation is automatic if the emergency exit hatch is opened in the ARMED mode.
A mannual inflation handle is installed at each emergency exit. You get access to the handle after the emergency
exit hatch is removed.

C.

Warning Systems
A door warning system (Ref. 52-70-00-00) is installed at each cabin exit. Part of this system is the emergencyescape-slide warning-system (Ref. 52-73-00-00). This system has an indicator light and an optional buzzer,
which show that the escape slide is in ARMED position. This gives a warning to the person who tries to open a
passenger/crew door or an emergency exit.
A warning light operates immediately an exit is opened in the ARMED mode. An audible warning sound
operates in the cockpit.

D. Directional Guidance Lights


Directional guidance lights are installed on all escape facilities. They are attached to the longitudinal supports
and across the bottom of each inflatable assembly.
E.

Inflation Reservoir - Low Pressure Indication (Optional)


Pressure sensors are installed on all inflation reservoirs, and are connected to the Cabin Intercommunication
Data System (CIDS). Monitoring of the pressure is an optional function (Ref. 23-73-00-00).

AES

25-62-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
4.

Interface
The cabin escape facilities have interfaces with:
. The CIDS (optional) (Ref. 23-73-00-00).
. The cabin emergency lighting system (Ref. 33-51-00-00).
. The door warning system (Ref. 52-70-00-00).

AES

25-62-00 PB001

Page 4
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
5.

Component Description
(Ref.
(Ref.
(Ref.
(Ref.
(Ref.
(Ref.
A.

Fig.
Fig.
Fig.
Fig.
Fig.
Fig.

25-62-00-19300-B
25-62-00-19400-A
25-62-00-19500-B
25-62-00-19600-A
25-62-00-19700-A
25-62-00-19700-A

Escape-Slide/Raft Assembly (Quick-Release Latch Type))


Offwing Escape Slide System - Component Location/Description)
Inflated Escape Slide/Raft - Component Location)
Inflated Offwing Escape Slide - Component Location)
Escape Slide/Raft Assembly (Quick-Release Pin Type))
Escape Slide/Raft Assembly (Quick-Release Pin Type))

Door Escape Facilities


The escape slide raft is made of two inflatable chambers, an upper and lower. The chambers are attached
together and each chamber inflates independently from the same inflation reservoir.
The slide rafts have seating for:
.
.

Rated capacity 4 x 44 persons = 176 persons,


Overload capacity 3 x 55 persons = 165 persons (this result accepts that 1 slide raft will not inflate because
of damage).
For customers with a seat layout capacity of more than 165 persons, supplemental life rafts (Ref. 25-66-00-00)
are installed in the cabin.
A survival kit (Ref. 25-66-00-00) is supplied for each slide raft. They are kept in stowage compartments in the
cabin.
NOTE :

The survival kit for the supplemental life raft is kept in the supplemental life raft pack.

Each escape facility has:


. a two chamber inflatable assembly,
. an inflation system,
. a pack asembly,
. a decorative cover.
(1) The two chamber inflatable assembly is made of urethane-coated nylon, which is flame resistant. The
material is cut into panels and bonded together to make the pneumatic tube assemblies and slipway areas.
(2) The inflation system has:
. an inflation reservoir (Nitrogen/Carbon Dioxide),
. a valve/regulator assembly,
. two aspirators.
(a) The inflation reservoir is made of seamless aluminum. A gage shows the inflation reservoir pressure
through a window in the decorative cover.
(b) The valve/regulator assembly controls the gas flow from the inflation reservoir to the aspirator.
(c) The aspirator is made of fiber-reinforced plastic and has:
. an inlet assembly,
. a flexible hose assembly,
. a flapper valve assembly.

AES

The inflation reservoir supplies gas to the inflatable assembly through the aspirator inlet assembly
when the inflation system is activated.

The flexible hose assembly connects the inflation reservoir to the inlet assembly.

25-62-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
3

Flapper valves installed in the aspirator operate as a one-way check valve for inlet air. The fast
expansion of gas in the aspirator when the inflation system is activated causes the flapper valves
to open. They open because of the induction effect from gas movement into the inflatable
assembly and let ambient air into the aspirator. System inflation is faster when the air and gas
mix and decreases the size (capacity) necessary for the reservoir.

(3) The pack assembly holds the inflatable assembly and the inflation system in position on the door.
(4) The decorative cover protects the pack assembly when it is installed on the door. It has a color scheme that
agrees with the cabin interior.
B.

Offwing Escape Facilities


(1) The offwing escape slides are made of the the same materials as the door escape-slides. The slide pack is
held in a stowage compartment and the stowage compartment attach-panel completes the wing-to-fuselage
fairing assembly, left and right. Access to the offwing escape slides is through the emergency exits. Each
assembly has a ramp platform and a dual-lane slide. The ramp platform has an inflatable ramp rail to guide
the passengers and crew onto the slide.
(2) The inflation reservoirs are installed in the AFT cargo compartment, behind the sidewall panels 151CW and
152CW. Each inflation reservoir includes a pressure gage and valve/regulator assembly. The valve/regulator
assembly is connected to the release mechanism of an emergency exit with release cables. The release
mechanism is operated when one of the emergency exits is opened.
(3) The inflation procedures for the offwing escape slides are similar to the door escape-slides.

AES

25-62-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
6.

Operation/Control and Indicating


A.

Door Escape Facilities


(1) When the emergency control handle (ECH) is set to ARMED the girt bar connects the inflatable assembly
to the floor attach fittings.
As the door opens the outboard movement of the door pulls the inflatable assembly from the packboard
assembly. As the inflatable assembly is released its starts to fall and a lanyard pulls the reservoir valve (of
the valve/regulator assembly) to open. The reservoir gas supply starts to flow through the flexible hose and
the aspirator inlet assembly.
The inflation procedure takes approximately 3.5s.
(2) If the automatic inflation system does not operate, the reservoir valve (of the valve/regulator assembly) can
be opened with the manual inflation handle.
The manual inflation handle is installed on the girt assembly, and is identified with a RED label, with the
word PULL.
(3) The directional guidance lights come on automatically during the inflation procedure. Electrical power for
the lights is supplied from the cabin emergency-lighting system (Ref. 33-51-00-00).
(4) If an over-water emergency exists, the survival kits (Ref. 25-66-00-00) must be removed from their stowages
and attached to each slide raft. They are connected with a snap-hook to the survival kit attach-loop on the
slide raft girt. The snap-hook is installed on the survival kit pack.

B.

Offwing Escape Facilities


(1) The offwing escape slide inflates when you remove one of the emergency exit hatches. As the exit hatch is
removed the hatch latch-pin engages a release lever installed in the exit fuselage frame. Movement of the
release lever causes a tension in the release cable which opens the reservoir valve (of the valve/regulator
assembly). The initial gas supply releases the blow-out door installed in the stowage compartment attachpanel. It then inflates the offwing escape slide through the flexible hose and aspirator inlet assembly. The
inflation procedure takes approximately 5s.
(2) If the automatic inflation system does not operate the reservoir valve (of the valve/regulator assembly) can
be opened with the manual inflation handle. The manual inflation handle is red in color and can be seen
when the emergency exit hatch is removed.
(3) The directional guidance lights come on automatically during the inflation procedure. Electrical power for
the lights is supplied from the cabin emergency-lighting system (Ref. 33-51-00-00).

AES

25-62-00 PB001

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

DUAL LANE SLIDES


OR 44PERSON RAFTS
7500MM/7501MM

EMERGENCY EXITS

DUAL LANE OFFWING


ESCAPE SLIDES
7504MM/7505MM

DUAL LANE SLIDES


OR 44PERSON RAFTS
7502MM/7503MM

N_MM_256200_0_BAM0_01_00

AES

FIGURE 25-62-00-12400-B SHEET 1


Cabin Escape Facilities - Location

25-62-00 PB001

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
7503MM
Z842

7501MM
Z841

VISUAL
INDICATOR
ARMED/DISARMED

Z832
7502MM

EMERGENCY
CONTROL
HANDLE
Z831

DOOR
CONTROL
HANDLE

7500MM

DOOR SUPPORT ARM

B
C
ELECTRICAL CONNECTOR
QUICKRELEASE
HANDLES

PRESSURE GAUGE

COVER
ATTACH
STRAPS

NOTE: LOCKPIN STOWAGE


SHOWN IN NEW
LOCATION

PRESSURE GAGE
VIEWING WINDOW

N_MM_256200_0_BCMA_01_00

AES

FIGURE 25-62-00-19300-B SHEET 1


Escape-Slide/Raft Assembly (Quick-Release Latch Type)

25-62-00 PB001

Page 9
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

C
PACKBOARD ASSEMBLY

D
INSTALLED

LOCKPIN ASSEMBLY
( FOR MAINTENANCE ONLY )

QUICKRELEASE LATCH
( REMOVAL AND PORTABILITY FUNCTION )

GIRT ASSEMBLY
SLIDE ( RAFT )
PACK ASSEMBLY
7500MM, ( 7501MM )
7502MM, ( 7503MM )

GIRT BAR
FLOOR ATTACH
FITTING

F
GIRT ASSEMBLY ( FABRIC )

E
GIRT BAR
RELEASE STRAP

GIRT BAR

MANUAL INFLATION
HANDLE

TELESCOPIC
END FITTING

GIRT BAR
GIRT BAR
RELEASE STRAP

SURVIVAL KIT
ATTACH LOOP
FLOOR ATTACH
FITTING

SURVIVAL KIT
ATTACH LOOP
NOTE: SHOWN WITH ESCAPE SLIDE
( RAFT ) INFLATED
N_MM_256200_0_BCMA_02_00

AES

FIGURE 25-62-00-19300-B SHEET 2


Escape-Slide/Raft Assembly (Quick-Release Latch Type)

25-62-00 PB001

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@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

Z250
Z240

Z150

A
Z190

OFFWING ESCAPE SLIDE


STOWAGE COMPARTMENT
193AT(194AT)

ATTACH PANEL

B
SECTION

BLOWOUT
DOOR

BB

BLOWOUT
DOOR
CLOSED
BLOWOUT
DOOR
OPEN

ESCAPE SLIDE
PACK ASSEMBLY
7504MM(7505MM)

WING UPPER SURFACE

N_MM_256200_0_AEMA_01_00

AES

FIGURE 25-62-00-19400-A SHEET 1


Offwing Escape Slide System - Component
Location/Description

25-62-00 PB001

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@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

FOR TWO OVERWING


EMERGENCYEXITS

EXAMPLE

STA2296/FR50

FOR FOUR OVERWING


EMERGENCYEXITS

STA2136/FR47
Z240
Z250

STA2296/FR50
STA2136/FR47

STA1810/FR41

Z240
Z250

STA1810/FR41

D
E

E
D

Z140
Z150

D
E

D
EXAMPLE
Z140
Z150

STA1669/FR38

MANUAL INFLATION
HANDLE

STA1753/FR40

STA1669/FR38
RELEASE
LEVER

LATCH PIN

STA2136/FR47

EXAMPLE
STA2189/FR48

EMERGENCY
EXIT HATCH (INSTALLED)
7506MM(7507MM)
INFLATION RESERVOIR
LOCKPIN STOWAGE
POCKET

LOCKPIN ASSEMBLY
PRESSURE GAGE

RESERVOIR ATTACH
STRAPS

VALVE/ REGULATOR
ASSEMBLY
N_MM_256200_0_AEMA_02_00

AES

FIGURE 25-62-00-19400-A SHEET 2


Offwing Escape Slide System - Component
Location/Description

25-62-00 PB001

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@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
7503MM
Z843

7501MM
Z841

7502MM
Z833

7500MM
Z831

A
EXAMPLE

SLIDE PACK
SOFT COVER
DUAL LANE SLIDE
OR
44 PERSON RAFT

B
FLEXIBLE
HOSE

UPPER
CHAMBER
INFLATION
RESERVOIR

EXAMPLE
LOWER
CHAMBER
ASPIRATOR

DIRECTIONAL GUIDANCE
LIGHTING HARNESS
FLEXIBLE HOSE
INLET ASSEMBLY
FLAPPER VALVE ASSEMBLY
N_MM_256200_0_BGM0_01_00

AES

FIGURE 25-62-00-19500-B SHEET 1


Inflated Escape Slide/Raft - Component Location

25-62-00 PB001

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@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
EXAMPLE
ASPIRATOR

LH SHOWN
RH SIMILAR

FLEXIBLE HOSE
RAMP PLATFORM
INLET ASSEMBLY
RAMP RAIL

FLAPPER VALVE ASSEMBLY

EMERGENCY
EXIT(OPEN)

A
FLEXIBLE HOSE

DUAL LANE ESCAPE SLIDE


7504MM (7505MM)

DIRECTIONAL GUIDANCE
N_MM_256200_0_AJM0_01_00

AES

FIGURE 25-62-00-19600-A SHEET 1


Inflated Offwing Escape Slide - Component Location

25-62-00 PB001

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@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

Z831
Z841
Z832
Z842

EXAMPLE

VISUAL
INDICATOR
ARMED/DISARMED
EMERGENCY
CONTROL
HANDLE
DOOR
CONTROL
HANDLE

DOOR SUPPORT
ARM

A
ELECTRICAL CONNECTOR

PRESSURE
GAGE

COVER
ATTACH
STRAPS

C
PRESSURE GAGE
VIEWING WINDOW

N_MM_256200_0_FCMA_01_00

AES

FIGURE 25-62-00-19700-A SHEET 1


Escape Slide/Raft Assembly (Quick-Release Pin Type)

25-62-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

B
C
INSTALLED
PACKBOARD ASSEMBLY

LOCKPIN ASSEMBLY
(FOR MAINTENANCE
ONLY)

QUICKRELEASE
PORTABILITY FUNCTION

GIRT ASSEMBLY
SLIDE (RAFT)
PACK ASSEMBLY
7500MM, (7501MM)
7502MM, (7503MM)

GIRT BAR
FLOOR ATTACH
FITTING

NOTE: SHOWN WITH ESCAPE SLIDE


(RAFT) INFLATED

D
GIRT ASSEMBLY
(FABRIC)
GIRT BAR
RELEASE STRAP

GIRT BAR

TELESCOPIC
END FITTING

MANUAL INFLATION
HANDLE

SURVIVAL KIT
ATTACH LOOP

GIRT BAR
GIRT BAR
RELEASE STRAP
FLOOR ATTACH
FITTING
SURVIVAL KIT
ATTACH LOOP

N_MM_256200_0_FCMA_02_00

AES

FIGURE 25-62-00-19700-A SHEET 2


Escape Slide/Raft Assembly (Quick-Release Pin Type)

25-62-00 PB001

Page 16
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

ESCAPE FACILITIES - CABIN - MAINTENANCE PRACTICES


** On A/C ALL
Task 25-62-00-481-001-A
Special Precautions before Work on the Offwing Escape-Slide Systems
FIN 7506MM, 7507MM
1.

Reason for the Job


Installation of the lockpin assembly in the inflation reservoir of the offwing escape-slide.

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

150
AFT CARGO COMPARTMENT FWD PRESS BULKHEAD
FOR FIN 7506MM(RESERVOIR ASSY OWS L)
151KW
FOR FIN 7507MM(RESERVOIR ASSY OWS R)
152KW
C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-62-00-820-001-A

Adjustment Procedure to Install the Lockpin in the Regulator Valve Assembly of


the Inflation Reservoir - Offwing Escape-Slide

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

(Ref. Fig. 25-62-00-991-00300-A - Inflation Reservoir - Install/Remove Lockpin Assembly)


3.

Job Set-up
Subtask 25-62-00-861-053-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-62-00-010-063-A
B.

AES

Access to the Inflation Reservoir (2)


(Ref. Fig. 25-62-00-991-00300-A - Inflation Reservoir - Install/Remove Lockpin Assembly)
(1)

Open the AFT cargo-compartment door (Ref. TASK 52-30-00-860-001-A).

(2)

Put an ACCESS PLATFORM 2M (6 FT) in position adjacent to the AFT cargo-compartment exit.

(3)

Set the AFT CARGO COMPT light switch 8LU to the ON position.

25-62-00 PB201

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AIRCRAFT MAINTENANCE MANUAL
(4)

FOR 7506MM (RESERVOIR ASSY OWS L)


(a)

(5)

FOR 7507MM (RESERVOIR ASSY OWS R)


(a)

4.

Remove the access panel 151KW.


Remove the access panel 152KW.

Procedure
Subtask 25-62-00-481-050-A
A.

Installation of the Lockpin


(Ref. Fig. 25-62-00-991-00300-A - Inflation Reservoir - Install/Remove Lockpin Assembly)
(1)

Safety the inflation reservoir (2):


WARNING : MAKE SURE THAT THE SAFETY/LOCK PIN IS CORRECTLY INSTALLED IN THE
REGULATOR VALVE ASSEMBLY OF THE INFLATION RESERVOIR.
THIS PREVENTS ACCIDENTAL:
DISCHARGE OF THE INFLATION RESERVOIR
DEPLOYMENT OF THE ESCAPE-SLIDE
WHICH CAN CAUSE INJURY AND/OR DAMAGE.

AES

(a)

Remove the lockpin (3) from the pocket (1).

(b)

Install the lockpin (3) in the regulator valve assembly (4).

(c)

If you cannot install the lockpin (3) in the regulator valve assembly (4) refer to (Ref. TASK
25-62-00-820-001-A).

25-62-00 PB201

Page 2
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Z826

152KW

EXAMPLE
FR47

A
1
FR48
Z150
7507MM
151KW
7506MM

B
B

N_MM_256200_2_AAM0_01_00

AES

FIGURE 25-62-00-991-00300-A SHEET 1


Inflation Reservoir - Install/Remove Lockpin Assembly

25-62-00 PB201

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-62-00-081-001-A
Special Precautions after Work on the Offwing Escape-Slide Systems
FIN 7506MM, 7507MM
1.

Reason for the Job


Removal of the lockpin assembly from the inflation reservoir of the offwing escape-slide.

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

150
AFT CARGO COMPARTMENT FWD PRESS BULKHEAD
FOR FIN 7506MM(RESERVOIR ASSY OWS L)
151KW
FOR FIN 7507MM(RESERVOIR ASSY OWS R)
152KW
C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

52-30-00-860-002-A

Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

(Ref. Fig. 25-62-00-991-00300-A - Inflation Reservoir - Install/Remove Lockpin Assembly)


3.

Job Set-up
Subtask 25-62-00-860-051-A
A.

Aircraft Maintenance Configuration


(Ref. Fig. 25-62-00-991-00300-A - Inflation Reservoir - Install/Remove Lockpin Assembly)
(1)

Make sure the ground service is energized (Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the AFT cargo-compartment door is open (Ref. TASK 52-30-00-860-001-A).

(3)

Make sure the ACCESS PLATFORM 2M (6 FT) is in position adjacent to the AFT cargo-compartment
exit.

(4)

Make sure the AFT CARGO COMPT light switch 8LU is set to the ON position.

(5)

FOR 7506MM (RESERVOIR ASSY OWS L)


(a)

(6)

FOR 7507MM (RESERVOIR ASSY OWS R)


(a)

AES

Make sure the access panel 151KW is removed.

Make sure the access panel 152KW is removed.

25-62-00 PB201

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Revision n: 40

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4.

Procedure
Subtask 25-62-00-081-050-A
A.

5.

Removal of the Lockpin Assembly (3)


(Ref. Fig. 25-62-00-991-00300-A - Inflation Reservoir - Install/Remove Lockpin Assembly)
(1)

Remove the lockpin assembly (3) from the valve/regulator assembly (4).

(2)

Put the lockpin assembly (3) in the pocket (1).

Close-up
Subtask 25-62-00-410-063-A
A.

Close Access
(Ref. Fig. 25-62-00-991-00300-A - Inflation Reservoir - Install/Remove Lockpin Assembly)
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

FOR 7506MM (RESERVOIR ASSY OWS L)


(a)

(3)

Install the access panel 151KW.

FOR 7507MM (RESERVOIR ASSY OWS R)


(a)

Install the access panel 152KW.

(4)

Set the AFT CARGO COMPT light switch 8LU to the OFF position.

(5)

Remove the access platform(s).

(6)

Close the AFT cargo-compartment door (Ref. TASK 52-30-00-860-002-A).

(7)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

Subtask 25-62-00-862-053-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-62-00 PB201

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-62-00-820-001-A
Adjustment Procedure to Install the Lockpin in the Regulator Valve Assembly of the Inflation Reservoir - Offwing EscapeSlide
FIN 7506MM, 7507MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE

No specific

ALLEN KEY 3/16 IN

No specific

AR

SAFETY BARRIER(S)

No specific

AR

SHEET - PLASTIC

No specific

WARNING NOTICE(S)

98D27803000000
2
LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
FOR FIN 7507MM(RESERVOIR ASSY OWS R)
No specific

ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE

No specific

MIRROR - INSPECTION, FLEXIBLE

B.

Consumable Materials

REFERENCE
Material No: 05-069
Material No: 05-109

C.

DESIGNATION
SPECIAL MATERIALS
TACKY TAPE
SPECIAL MATERIALS
LAMINATE, A/C INTERIOR

Work Zones and Access Panels


ZONE/ACCESS

150

ZONE DESCRIPTION
AFT CARGO COMPARTMENT FWD PRESS BULKHEAD

D.

Referenced Information

REFERENCE
27-50-00-866-009-A

DESIGNATION
Retraction of the Flaps on the Ground

27-50-00-866-009-A-01

Retraction of the Flaps/Slats on the Ground

(Ref. Fig. 25-62-00-991-00400-A - Inflation Reservoir - Adjustment Procedure to Install the Lock Pin Assembly)
FOR FIN 7507MM(RESERVOIR ASSY OWS R)
52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

52-30-00-860-002-A

Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

AES

25-62-00 PB201

Page 1
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
3.

Job Set-up
Subtask 25-62-00-941-059-A
A.

Safety Precautions and Wing Protection


NOTE :

During this adjustment procedure an unwanted deployment can occur. The safety precautions are
necessary to prevent injury to personnel and damage to equipment, if an unwanted deployment occurs.

NOTE :

We recommend that only personnel who know the system do this procedure.

(1)

Wing Protection Procedure:


CAUTION :

(a)

Do not use bubble wrap as protection for the aircraft wing.


NOTE :

The protection is a laminate of fiberglass-reinforced polyester SPECIAL MATERIALS


(Material No: 05-109) , which has a minimum thickness of 1.2 mm (0.06 in.). It is thin,
impact resistant and applies the load equally to prevent damage to the wing.

(b)

Put an ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE in position adjacent to the wing, to
help you attach the protection.

(c)

Attach the protection in position:

CAUTION :

(2)

MAKE SURE THAT THE PROTECTION IS IN POSITION ON THE UPPER SURFACE OF


THE WING.
DEPLOYMENT OF THE OFFWING ESCAPE-SLIDE CAN CAUSE DAMAGE TO THIS
AREA.

MAKE SURE THAT THE PROTECTION IS CORRECLTY ATTACHED WITH TAPE TO


THE AIRCRAFT STRUCTURE.
THIS PREVENTS THE SUCTION OF LOOSE MATERIAL INTO THE ASPIRATOR
DURING DEPLOYMENT.
LOOSE MATERIAL CAN CAUSE DAMAGE TO THE ASPIRATOR.

(d)

Refer to the FIGURE for the approximate dimensions and position of the protection.

(e)

Use tacky tape SPECIAL MATERIALS (Material No: 05-069) and attach the protection on to the
upper surface of the wing.

Ground safety procedure:


WARNING : PUT SAFETY BARRIERS IN POSITION TO KEEP THE TRAVEL RANGE OF THE
OFFWING ESCAPE-SLIDE CLEAR. IF YOU DO NOT, INJURY TO PERSONNEL AND/OR
DAMAGE TO EQUIPMENT CAN OCCUR.

AES

(a)

Below the related offwing escape-slide, make sure that an area with approximately 12.0 m (39.37
ft.) radius is clear of all miscellaneous equipment.

(b)

Put the safety barriers in position.

(c)

Put SHEET - PLASTIC in position where the offwing escape-slide hits the ground.

(d)

Put WARNING NOTICE(S) in position to tell persons not to go into the area behind the safety
barriers.

25-62-00 PB201

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(3)

Cockpit safety procedure:


WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE
YOU START A TASK ON OR NEAR:
THE FLIGHT CONTROLS
THE FLIGHT CONTROL SURFACES
THE LANDING GEAR AND THE RELATED DOORS
COMPONENTS THAT MOVE.

4.

(a)

Set the slat/flap control lever to the 0 position (Ref. TASK 27-50-00-866-009-A) or (Ref. TASK
27-50-00-866-009-A-01).

(b)

Install the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION (98D27803000000) on the


slat/flap control lever when working near the slats/flaps.

(c)

Put the WARNING NOTICE(S) on the slat/flap control lever to tell persons not to operate the
flaps.

Procedure
Subtask 25-62-00-820-050-A
A.

Adjustment Procedure
(Ref. Fig. 25-62-00-991-00400-A - Inflation Reservoir - Adjustment Procedure to Install the Lock Pin
Assembly)
(1)

FOR 7507MM (RESERVOIR ASSY OWS R)


CAUTION :

MAKE SURE THAT THE AFT CARGO-COMPARTMENT DOOR IS CLOSED BEFORE


THE RIGHT OFFWING ESCAPE-SLIDE DEPLOYS.
IF THE DOOR IS NOT CLOSED, YOU CAN CAUSE DAMAGE TO:
THE INFLATABLE ASSEMBLY
THE AFT CARGO-COMPARTMENT DOOR.

(a)

Remove the access platform(s).

(b)

Close the AFT cargo-compartment door (Ref. TASK 52-30-00-860-002-A).


NOTE :

(c)

You must close the AFT cargo-compartment door to prevent damage to the offwing
escape-slide if an accidental inflation occurs.

Use a MIRROR - INSPECTION, FLEXIBLE to let you see the pulley stop-pin (6) on the right
regulator valve assembly (5).

(2)

Remove the lockpin (3) from the pocket (1).

(3)

Adjustment procedure of the regulator valve assembly:


WARNING : MAKE SURE THAT YOU TURN THE PULLEY STOP-PIN ONLY IN THE DIRECTION OF
THE BLACK MARK (CLOSED POSITION).
IF YOU TURN THE PULLEY STOP-PIN IN THE OPPOSITE DIRECTION, YOU WILL
START AN UNWANTED DEPLOYMENT SEQUENCE.
THIS CAN CAUSE INJURY TO PERSONNEL AND DAMAGE TO EQUIPMENT.

AES

25-62-00 PB201

Page 3
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(a)

Put an ALLEN KEY 3/16 IN (8) into the hexagonal socket (9).

(b)

Turn the Allen key (8) in the SAFE direction, to move the pulley stop-pin (6) in the direction of
the BLACK mark (7) (closed position).
NOTE :

5.

When the pulley stop-pin (6) is in the fully closed position, the internal hole aligns with
the installation hole (4).

(4)

Install the lockpin (3) in the installation hole (4).

(5)

FOR 7507MM (RESERVOIR ASSY OWS R)


(a)

Open the AFT cargo-compartment door (Ref. TASK 52-30-00-860-001-A).

(b)

Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE back in position adjacent to the AFT
cargo-compartment exit.

Close-up
Subtask 25-62-00-942-062-A
A.

AES

Removal of the Safety Precautions and Wing Protection


(1)

Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION (98D27803000000) from the
slat/flap control lever.

(2)

Remove the warning notice(s).

(3)

Remove the safety barriers.

(4)

Remove the plastic sheet from the ground.

(5)

Remove the tacky tape and protection from the upper surface of the wing.

(6)

Remove the access platform(s).

25-62-00 PB201

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Z826

PROTECTION

OVERWING
PANEL
TAPE

152KW

A
A
FIXED
SHROUD

EXAMPLE
Z150

FR47

151KW

7507MM

SPOILER 1
1

7506MM

B
3

B
2

C
4

NOT SAFE
( STARTS
DEPLOYMENT
SEQUENCE )

5
6
7

SAFE
( CLOSED POSITION )

C
7

N_MM_256200_2_ACM0_01_00

AES

FIGURE 25-62-00-991-00400-A SHEET 1


Inflation Reservoir - Adjustment Procedure to Install the
Lock Pin Assembly

25-62-00 PB201

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

ESCAPE FACILITIES - CABIN - SERVICING


** On A/C ALL
Task 25-62-00-640-001-A
Lubrication of the Flexible Control Assembly
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
1
CAN - OIL

No specific

B.

VACUUM EQUIPMENT 0 TO 1 BAR (15 PSI)

Consumable Materials

REFERENCE
Material No: 05-027
Material No: 09-018B
C.

DESIGNATION

DESIGNATION
SPECIAL MATERIALS
SEALANTS
LOW ADHESION POLYSULFIDE SEALANT

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

FOR FIN 5000WM


151KW, 241CW, 241LW
FOR FIN 5001WM
152KW, 242CW, 242LW
D.

Expendable Parts

FIG.ITEM
3

DESIGNATION

IPC-CSN
25-62-04-10-070

cotter pin
E.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-62-00-081-001-A

Special Precautions after Work on the Offwing Escape-Slide Systems

25-62-00-481-001-A

Special Precautions before Work on the Offwing Escape-Slide Systems

52-21-11-000-001-A

Removal of the Emergency Exit Hatch

52-21-11-400-001-A

Installation of the Emergency Exit Hatch

(Ref. Fig. 25-62-00-991-01700-A - Flexible Control Assembly)


FOR FIN 5001WM

AES

25-62-00 PB301

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-23-47-000-002-A

DESIGNATION
Removal of the Upper Sidewall Panel Assy 241LW, (242LW), 241CW, (242CW)
and 241FW, (242FW)

25-23-47-400-002-A

Installation of the Upper Sidewall Panel Assy 241LW, (242LW), 241CW,


(242CW) and 241FW, (242FW)

3.

Job Set-up
Subtask 25-62-00-861-063-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-62-00-010-077-A
B.

Get Access
(1)

Do the special precautions before work on the offwing escape-slide system (Ref. TASK
25-62-00-481-001-A).

(2)

In the aft cargo compartment:


(a)

(3)

4.

Do not close the access panel(s):


1

FOR 5000WM
151KW

FOR 5001WM
152KW

In the passenger compartment:


(a)

Remove the emergency exit hatches (Ref. TASK 52-21-11-000-001-A).

(b)

Remove the emergency exit-frame linings:


1

FOR 5000WM
remove 241CW 241LW

FOR 5001WM
remove 242CW 242LW (Ref. TASK 25-23-47-000-002-A).

Procedure
Subtask 25-62-00-010-078-A
WARNING : MAKE SURE THAT THE SAFETY/LOCK PIN IS CORRECTLY INSTALLED IN THE REGULATOR
VALVE ASSEMBLY OF THE INFLATION RESERVOIR.
THIS PREVENTS ACCIDENTAL:
DISCHARGE OF THE INFLATION RESERVOIR
DEPLOYMENT OF THE ESCAPE-SLIDE
WHICH CAN CAUSE INJURY AND/OR DAMAGE.
A.

Removal of the Upper and Lower Connection of the Flexible Control Assembly 5000WM (5001WM)
(Ref. Fig. 25-62-00-991-01700-A - Flexible Control Assembly)
(1)

AES

In the aft cargo compartment at FR47:


(a)

Remove and discard the lockwire from the knurled sleeve nut (16).

(b)

Carefully loosen the knurled sleeve nut (16) and remove the collets from the cable joint.

(c)

Disconnect the flexible control assembly (8) from the release cable assembly (14).

25-62-00 PB301

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@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(2)

In the passenger compartment:


(a)

Remove and discard the cotter pin (13).

(b)

Remove the pin (2) and the washers (3) and disconnect the flexible control assembly (8) from the
bellcrank (1).

(c)

Remove and discard the lockwire and loosen the conduit adjust nuts (7) and (6).

(d)

Remove the bolt (9), the washer (5) and the nut (4).

(e)

Remove the bolt (10) and the nut (12) and the flange (11).

(f)

Remove the old sealant from the flange (11), the bolts (9) and (10) and the nuts (4) and (12).

Subtask 25-62-00-640-050-A
B.

Lubrication of the Flexible Control Assembly


(1)

In the aft cargo compartment:


(a)

(2)

(3)

Connect a VACUUM EQUIPMENT 0 TO 1 BAR (15 PSI) to the lower end of the flexible control
assembly 5000WM (5001WM).

In the passenger compartment:


(a)

Apply SPECIAL MATERIALS (Material No: 05-027) into the upper end of the flexible control
assembly 5000WM (5001WM) with a CAN - OIL.

(b)

Operate the flexible control assembly 5000WM (5001WM) several times with your hand to
support the lubricant flow.

(c)

If necessary add more lubricant.

In the aft cargo compartment:


(a)

Remove the vacuum equipment.

Subtask 25-62-00-410-071-A
WARNING : MAKE SURE THAT THE SAFETY/LOCK PIN IS CORRECTLY INSTALLED IN THE REGULATOR
VALVE ASSEMBLY OF THE INFLATION RESERVOIR.
THIS PREVENTS ACCIDENTAL:
DISCHARGE OF THE INFLATION RESERVOIR
DEPLOYMENT OF THE ESCAPE-SLIDE
WHICH CAN CAUSE INJURY AND/OR DAMAGE.
C.

Install the Connections of the Flexible Control Assembly 5000WM (5001WM)


(Ref. Fig. 25-62-00-991-01700-A - Flexible Control Assembly)
(1)

In the passenger compartment:


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA
WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN
YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.

AES

25-62-00 PB301

Page 3
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND
SKIN IRRITANTS.

(2)

(a)

Apply the new sealant.


. Apply SEALANTS (Material No: 09-018B) to the flange attach bolts (9) and (10) and the
nuts (4) and (12).

(b)

Put the flange (11) in position and install and tighten the bolt (10) and the nut (12).

(c)

Install and tighten the bolt (9), the washer (5) and the nut (4).

(d)

Tighten the conduit adjust nuts (7) and (6).

(e)

Connect the flexible control assembly (8) to the bellcrank (1) and install the pin (2) and the
washers (3) and safety with a new (IPC-CSN 25-62-04-10) cotter pin (3) (13).

In the aft cargo compartment:


(a)

Connect the flexible control assembly (8) to the release cable assembly (14). Install the two collets
and tighten the knurled sleeve nut (16).

NOTE :

5.

When you install the collets, the slots in the collets should point to you. This lets you do a
visual check, that the inner cable stays connected while you tighten the knurled sleeve nut
(16).

Close-up
Subtask 25-62-00-410-072-A
A.

Close Access
(1)

(2)

In the passenger compartment:


(a)

Install the emergency exit hatches (Ref. TASK 52-21-11-400-001-A).

(b)

Install the emergency exit-frame linings:


1

FOR 5000WM
install 241CW 241LW

FOR 5001WM
install 242CW 242LW (Ref. TASK 25-23-47-400-002-A).

Do the special Precautios after work on the offwing escape slide system (Ref. TASK 25-62-00-081-001A).

Subtask 25-62-00-862-063-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-62-00 PB301

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Z240

5001WM

FR57
Z150

5003WM

152KW
5000WM

A
A

FR47

F
F

FR46

B
151KW

5002WM
FR40
FR39
FR38

7507MM

7506MM

FR47

5002WM
8

5003WM

EXAMPLE

14

FR48

EXAMPLE

15

13
1
3

12
11
3

10

2
4
5

9
5000WM 8
5001WM

6
N_MM_256200_3_AAMA_01_00

AES

FIGURE 25-62-00-991-01700-A SHEET 1


Flexible Control Assembly

25-62-00 PB301

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** On A/C ALL

F
EXAMPLE

C
RELEASE LEVER

EXAMPLE

LATCH PIN

8
EMERGENCY
EXIT HATCH

E
E
16

EXAMPLE
FLEXIBLE CONTROL ASSEMBLY
14
8

ASSEMBLY
ATTACH BRACKET

COLLET

CAP
ADAPTER

CABLE END

D
EXAMPLE

VACUUM EQUIPMENT

COLLET

16
KNURLED
SLEEVE NUT

MAT. No 05027

CURSOR
N_MM_256200_3_AAMA_02_00

AES

FIGURE 25-62-00-991-01700-A SHEET 2


Flexible Control Assembly

25-62-00 PB301

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AIRCRAFT MAINTENANCE MANUAL

ESCAPE FACILITIES - CABIN - DEACTIVATION/REACTIVATION


** On A/C ALL
Task 25-62-00-040-001-A
Emergency Exit Slide Bottle Pressure Indication (on PTP) - Pressure Check
FIN 7506MM, 7507MM
Task Summary
MMEL OR CDL TITLE

ACCESS

MMEL 25-62-07A
1.

YES

TEST
YES

SPECIFIC
MHR
TOOLS
NO
00:3

E/T
00:3

NB MEN
1

Reason for the Job


MMEL 25-62-07A
Overwing Emergency Exit CHECK SLIDE PRESSURE Message on Flight Attendant Panel (
(Old MMEL ref: 25-60-05-A)-b))

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

FOR FIN 7506MM(RESERVOIR ASSY OWS L)


No specific
B.

MIRROR - INSPECTION, FLEXIBLE

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

150
AFT CARGO COMPARTMENT FWD PRESS BULKHEAD
FOR FIN 7506MM(RESERVOIR ASSY OWS L)
151KW
FOR FIN 7507MM(RESERVOIR ASSY OWS R)
152KW
C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

52-30-00-860-002-A

Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

(Ref. Fig. 25-62-00-991-00200-A - Pressure Gage - Location)

AES

25-62-00 PB401

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3.

Job Set-up
Subtask 25-62-00-861-054-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-62-00-010-064-A
B.

Get Access
(Ref. Fig. 25-62-00-991-00200-A - Pressure Gage - Location)
(1)

Open the AFT cargo-compartment door (Ref. TASK 52-30-00-860-001-A).

(2)

Put an ACCESS PLATFORM 2M (6 FT) in position adjacent to the AFT cargo compartment exit.

(3)

Set the AFT CARGO COMPT light switch 8LU to the ON position.

(4)

FOR 7506MM (RESERVOIR ASSY OWS L)


(a)

(5)

FOR 7507MM (RESERVOIR ASSY OWS R)


(a)

4.

Remove the access panel 151KW.


Remove the access panel 152KW.

Procedure
Subtask 25-62-00-210-063-A
A.

Visual Check of the Pressure Gage


(Ref. Fig. 25-62-00-991-00200-A - Pressure Gage - Location)
(1)

Make sure that the pressure gage (2) (referred to as gage) shows the correct pressure.
NOTE :

5.

There are two different types of gage (2) (MODEL A and MODEL B). MODEL A has a green
cursor which is temperature sensitive. MODEL B has a needle with an internal mechanism, which
is temperature sensitive. They can give temporary low pressure indications when there are sudden
temperature changes (from a cold to a warm environment). The cursor/needle moves to changes
in temperature faster than the gas can expand in the inflation reservoir.

(2)

The permitted indications for MODEL A are as follows:


. AREA A (green cursor width) shows a correct indication.
. AREA B, which has half the range of AREA A, shows a permitted indication, because of sudden
temperature changes.

(3)

The permitted indications for MODEL B are as follows:


. The GREEN BAND shows a correct indication.
. AREA B, which has a range equal to AREA A, shows a permitted indication, because of sudden
temperature changes.

(4)

FOR 7506MM (RESERVOIR ASSY OWS L)


. Use an MIRROR - INSPECTION, FLEXIBLE to let you see the pressure gage (2) on the left
inflation reservoir (1).

Close-up
Subtask 25-62-00-410-059-A
A.

Close Access
(Ref. Fig. 25-62-00-991-00200-A - Pressure Gage - Location)
(1)

AES

Make sure that the work area is clean and clear of tool(s) and other items.

25-62-00 PB401

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(2)

FOR 7506MM (RESERVOIR ASSY OWS L)


(a)

(3)

Install the access panel 151KW.

FOR 7507MM (RESERVOIR ASSY OWS R)


(a)

Install the access panel 152KW.

(4)

Set the AFT CARGO COMPT light switch 8LU to the OFF position.

(5)

Remove the access platform(s).

(6)

Close the AFT cargo-compartment door (Ref. TASK 52-30-00-860-002-A).

(7)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

(8)

Make an entry in the log book.

Subtask 25-62-00-862-054-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-62-00 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR59

152KW
FR46

7507MM

A
151KW

Z150
7506MM
FR47

A
EXAMPLE

FR48

N_MM_256200_4_AAM0_01_00

AES

FIGURE 25-62-00-991-00200-A SHEET 1


Pressure Gage - Location

25-62-00 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

B
AREA B
GAGE
MODEL A

AREA A

NEEDLE

GREEN CURSOR

AREA B
GAGE
MODEL B

AREA A

RED BAND

GREEN BAND
TEMP.
COMP.
2

NEEDLE

N_MM_256200_4_AAM0_02_00

AES

FIGURE 25-62-00-991-00200-A SHEET 2


Pressure Gage - Location

25-62-00 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-62-00-040-008-A
Slide Bottle Pressure Indication (on PTP) - Pressure Check
1.

Reason for the Job


MMEL 25-62-06A
Passenger Door SLIDE PRESS LOW Message on Programming and Test Panel (PTP) STATU
(Old MMEL ref: 25-60-05-A)-a))

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

3.

Job Set-up
Subtask 25-62-00-861-061-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-62-00-210-068-A
A.

Visual Inspection
(1)

At the escape-slides/escape-slide rafts at the passenger doors examine the pressure gages.
NOTE :

(2)

Make sure that the pressure gage (referred to as gage) shows the correct pressure.
NOTE :

AES

You can see the pressure gage through the inspection window in the decorative cover.

There are two different types of gage (MODEL A and MODEL B). MODEL A has a green
cursor which is temperature sensitive. MODEL B has a needle with an internal mechanism, which
is temperature sensitive. They can give temporary low pressure indications when there are sudden
temperature changes (from a cold to a warm environment). The cursor/needle moves to changes
in temperature faster than the gas can expand in the inflation reservoir.

(a)

The permitted indications for MODEL A are as follows:


. AREA A (green cursor width) shows a correct indication.
. AREA B, which has half the range of AREA A, shows a permitted indication, because of
sudden temperature changes.

(b)

The permitted indications for MODEL B are as follows:


. The GREEN BAND shows a correct indication.
. AREA B, which has a range equal to AREA A, shows a permitted indication, because of
sudden temperature changes.

(c)

If the pressure gage shows an incorrect indication:


1

Let the temperature conditions become stable, then examine the gage (2) again.

If the pressure gage continues to show an incorrect indication:


. Stop the operation of the applicable door.
. Refer to the associated MMEL item.
. Make an entry in the log book.

25-62-00 PB401

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5.

Close-up
Subtask 25-62-00-862-061-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-62-00 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-62-00-040-006-A
Pre-Flight Installation of the Enclosure Door, when the Escape-Slide is Removed
1.

Reason for the Job


MMEL 25-62-02B
Overwing Emergency Exit Slide or Slide Raft
(Old MMEL ref: 25-60-02-B))

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE

No specific

SCREWDRIVER - PHILLIPS HEAD

No specific

WARNING NOTICE(S)

98D27803000000

LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION

B.

Referenced Information

REFERENCE
27-00-00-480-002-A

DESIGNATION
Installation of the Flap/Slat Control-Lever Locking Tool (98D27803000000)

(Ref. Fig. 25-62-00-991-01400-A - Installation of the Enclosure Door)


3.

Job Set-up
Subtask 25-62-00-860-064-A
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU START A
TASK ON OR NEAR:
THE FLIGHT CONTROLS
THE FLIGHT CONTROL SURFACES
THE LANDING GEAR AND THE RELATED DOORS
COMPONENTS THAT MOVE.
A.

Aircraft Maintenance Configuration


(Ref. Fig. 25-62-00-991-01400-A - Installation of the Enclosure Door)
NOTE :

AES

The lockpin (3) and the pressure blanking-plug (7) are kept in a pocket, which attaches to the inflation
reservoir (1).

(1)

If the inflation reservoir (1) is charged, install the lockpin (3) in the regulator valve assembly (2).

(2)

Safety the flaps (Ref. TASK 27-00-00-480-002-A).

(3)

Put a WARNING NOTICE(S) on the slat/flap control lever to tell persons not to operate the flaps,
during the installation procedure.

(4)

Put an ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position adjacent to the related enclosure
(4).

(5)

Install the blanking plug (7) on the enclosure connection (8).

25-62-00 PB401

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4.

Procedure
Subtask 25-62-00-040-052-A
A.

Installation Procedure of the Enclosure Door


(Ref. Fig. 25-62-00-991-01400-A - Installation of the Enclosure Door)
(1)

Put the lower edge of the enclosure door (5) in the groove in the bottom of the enclosure (4).

(2)

Close the enclosure door (5) on the three ball-lock assemblies (6).

(3)

Push the head of the lockpin (10) with a SCREWDRIVER - PHILLIPS HEAD, then:
. Apply force to the enclosure door (5) adjacent to the lockpin (9)
. Remove the screwdriver
. Continue to push the enclosure door (5) until the lockpin (9) moves quickly back to a flush position
with the surface of the enclosure door (5).

(4)

Do this procedure with each lockpin (9).

(5)

Make an entry in the logbook to record the procedure.

Subtask 25-62-00-869-054-A
B.

System Consequences
(1)

5.

The message SLIDE PRESSURE LOW shows on the programming and test panel (PTP).

Close-up
Subtask 25-62-00-860-065-A
A.

AES

Aircraft Maintenance Configuration


(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION (98D27803000000) from the
slat/flap control lever.

(3)

Remove the warning notice(s).

(4)

Remove the access platform(s).

25-62-00 PB401

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** On A/C ALL
Z826

A
194AT

FR47

EXAMPLE
152KW
151KW

A
FR48

Z150
3

193AT

SECTION
5

CC
EXAMPLE

PUSH

10

EXAMPLE
PHILLIPS
SCREWDRIVER

C
9

6
7

N_MM_256200_4_DWE0_01_00

AES

FIGURE 25-62-00-991-01400-A SHEET 1


Installation of the Enclosure Door

25-62-00 PB401

Page 3
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@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-62-00-440-005-A
Reactivation of the Enclosure
1.

Reason for the Job


MMEL 25-62-02B
Overwing Emergency Exit Slide or Slide Raft
(Old MMEL ref: 25-60-02-B))

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
25-62-42-000-001-A

Offwing Escape-Slide - Removal

25-62-42-400-001-A

Offwing Escape-Slide - Installation

25-62-46-000-001-A

Inflation Reservoir, Offwing Escape-Slide - Removal

25-62-46-400-001-A

Inflation Reservoir, Offwing Escape-Slide - Installation

3.

DESIGNATION

Job Set-up
Subtask 25-62-00-010-073-A
A.

Get Access
(1)

4.

There is no special job set-up for this task.

Procedure
Subtask 25-62-00-440-052-A
A.

AES

Reactivation Procedure
(1)

Replace the related inflation reservoir, if discharged (Ref. TASK 25-62-46-000-001-A) (Ref. TASK
25-62-46-400-001-A).

(2)

Replace the related escape-slide enclosure (Ref. TASK 25-62-42-000-001-A) (Ref. TASK
25-62-42-400-001-A).

(3)

Make an entry in the logbook to record the reactivation.

25-62-00 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

ESCAPE FACILITIES - CABIN - ADJUSTMENT/TEST


** On A/C ALL
Task 25-62-00-710-001-A
Operational Test of the Escape-Slide Deployment, FWD/AFT Passenger/Crew Door
1.

Reason for the Job


(Ref. MPD 25-62-41-04-)
OPERATIONAL CHECK OF FWD AND AFT PAX/CREW DOOR ESCAPE SLIDES/RAFT DEPLOYMENT.

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE

No specific

AR

CAP - BLANKING

No specific

AR

SAFETY BARRIER(S)

No specific
No specific

AR
1

SHEET - PLASTIC
STOPWATCH

No specific

AR

VIDEO CAMERA

No specific

WARNING NOTICE(S)

98D52103500000

SAFETY PIN - SLIDE ARMING

B.

Consumable Materials

REFERENCE
Material No: 05-069
Material No: 05-109

C.

DESIGNATION
SPECIAL MATERIALS
TACKY TAPE
SPECIAL MATERIALS
LAMINATE, A/C INTERIOR

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

831

FORWARD PASSENGER/CREW DOOR

832

AFT PASSENGER/CREW DOOR

841

FORWARD PASSENGER/CREW DOOR

842

AFT PASSENGER/CREW DOOR


D.

Referenced Information

REFERENCE
24-41-00-861-002-A

DESIGNATION
Energize the Aircraft Electrical Circuits from the External Power

24-41-00-861-002-A-01

Energize the Aircraft Electrical Circuits from the APU

24-41-00-861-002-A-02

Energize the Aircraft Electrical Circuits from Engine 1(2)

25-62-44-000-011-A

Removal of the Inflated Escape-Slide Raft

AES

25-62-00 PB501

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-62-44-400-007-A

DESIGNATION
Installation of the Escape-Slide Raft Pack-Assembly

33-51-00-710-001-A

Operational Test of the Emergency Lights

52-10-00-010-001-A

Opening of the Passenger/Crew Door

52-10-00-410-001-A

Closing of the Passenger/Crew Door

52-10-00-610-001-A

Replacement of the Diaphragm in the Percussion Mechanism of the Door


Damper and Emergency Operation Cylinder of the Passenger/Crew Doors

52-10-00-614-001-A

Discharging/Charging of the Damper and Emergency Operation Cylinder of the


Passenger/Crew Doors

52-10-00-860-002-A

Special Precautions after Work on the Passenger/Crew Door

33-51-00-00
CABIN EMERGENCY LIGHTING - DESCRIPTION AND OPERATION
(Ref. Fig. 25-62-00-991-01000-A - Escape-Slide Deployment - Preparation)
3.

Job Set-up
Subtask 25-62-00-860-056-A
A.

Aircraft Maintenance Configuration


(Ref. Fig. 25-62-00-991-01000-A - Escape-Slide Deployment - Preparation)
NOTE :

We recommend that you do the operational test in a maintenance hanger.

(1)

Make sure that the aircraft is energized from external power (Ref. TASK 24-41-00-861-002-A) or (Ref.
TASK 24-41-00-861-002-A-01) or (Ref. TASK 24-41-00-861-002-A-02).

(2)

Do the operational check of the emergency light via the MCDU with the TEST EMER LIGHT SYS
pushbutton (Ref. TASK 33-51-00-710-001-A).

(3)

Install the SAFETY PIN - SLIDE ARMING (98D52103500000) (8) in the emergency control-handle (9).

(4)

Make sure that the emergency control-handle is set to the DISARMED/MANUAL position.

(5)

Open the applicable passenger/crew door (Ref. TASK 52-10-00-010-001-A) from the passenger
compartment.

(6)

Prevent damage to the fuselage:


CAUTION :

MAKE SURE THAT THE PROTECTION IS IN POSITION ON THE FUSELAGE BELOW


THE DOOR SILL.
DEPLOYMENT OF THE ESCAPE-SLIDE CAN CAUSE DAMAGE TO THIS AREA.

(a)

The protection is a lamination of fiberglass-reinforced polyester SPECIAL MATERIALS (Material


No: 05-109) , which has a minimum thickness of 1.2 mm (0.06 in.). It is thin, resistant and
applies the load equally to prevent damage to the fuselage.

(b)

Do not use bubble wrap as protection for the aircraft fuselage.

(c)

Put an ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE in position to help you attach the
protection.

(d)

Attach the protection material in position:


CAUTION :

AES

MAKE SURE THAT THE PROTECTION IS CORRECLTY ATTACHED WITH TAPE


TO THE AIRCRAFT STRUCTURE.
THIS PREVENTS THE SUCTION OF LOOSE MATERIAL INTO THE ASPIRATOR
DURING DEPLOYMENT.

25-62-00 PB501

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LOOSE MATERIAL CAN CAUSE DAMAGE TO THE ASPIRATOR.

(e)
(7)

Refer to the FIGURE for the dimensions and position of the protection.

Use adhesive tape SPECIAL MATERIALS (Material No: 05-069) to attach the protection on
to the surface of the fuselage below the door sill.

If you do a deployment test on the right aft door:


. Make sure that you do not attach the protection on the outflow valve.

Ground safety procedure:


WARNING : PUT SAFETY BARRIERS IN POSITION TO KEEP THE TRAVEL RANGE OF THE
ESCAPE-SLIDE CLEAR.
IF YOU DO NOT, INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT CAN
OCCUR.

(8)

(9)

(a)

Below the applicable door, make sure that an area with approximately 12.0 m (39.37 ft.) radius is
clear of all miscellaneous equipment.

(b)

Put the safety barriers in position.

(c)

Put SHEET - PLASTIC in position where the escape-slide hits the ground.

(d)

Put a WARNING NOTICE(S) in position to tell persons not to go into the area behind the safety
barrier.

Push the pushbutton (2), and pull the support arm (3) to get access to the door-damper and
emergency-operation cylinder:
(a)

Record the pressure value shown on the gage to control if the correct pressure is shown. Refer to
the values given in the charging procedure (Ref. TASK 52-10-00-614-001-A).

(b)

Make sure that the door-damper and emergency-operation cylinder are armed (Ref. TASK
52-10-00-860-002-A).

Close the door from the passenger compartment (Ref. TASK 52-10-00-410-001-A).

(10) Do a visual check of the pressure gage (11) of the escape-slide:


(a)

Make sure that the pressure gage (11) (referred to as gage) shows the correct pressure.
NOTE :

AES

There are two different types of gage (11) (MODEL A and MODEL B). MODEL A has a
green cursor which is temperature sensitive. MODEL B has a needle with an internal
mechanism, which is temperature sensitive. They can give temporar pressure indications
when there are sudden temperature changes (from a col a warm environment). The
cursor/needle moves to changes in temperature fas than the gas can expand in the
inflation reservoir.

The permitted indications for MODEL A are as follows:


. AREA A (green cursor width) shows a correct indication.
. AREA B, which has half the range of AREA A, shows a permitted indication, because of
sudden temperature changes.

The permitted indications for MODEL B are as follows:


. The GREEN BAND shows a correct indication.
. AREA B, which has a range equal to AREA A, shows a permitted indication, because of
sudden temperature changes.

25-62-00 PB501

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(11) In the cockpit, on the overhead panel 25VU (SIGNS), set the EMER EXIT LT switch (10) to the ARM
position.
NOTE :
4.

The position of the swicht is important for a satisfactory test of the escape slide. Refer also to
the illustration Cabin Emergency Lighting - Switching Table (Ref. 33-51-00-00).

Procedure
Subtask 25-62-00-710-051-A
A.

Operational Test of the Escape-Slide Deployment


(Ref. Fig. 25-62-00-991-01000-A - Escape-Slide Deployment - Preparation)
NOTE :

We recommend that you use 2 VIDEO CAMERA and a STOPWATCH to record and measure the
time of the deployment sequence. The operators local authority can make it mandatory to use video
cameras to record the deployment sequence.

(1)

Put the video cameras in position behind the safety barriers; one opposite to the door and one parallel
to the door.

(2)

Remove the SAFETY PIN - SLIDE ARMING (98D52103500000) (8) and set the emergency controlhandle (9) to the ARMED/AUTOMATIC position.

(3)

Start the video cameras to record the deployment sequence.


NOTE :

(4)

You must not use the auto-focus function.

Measure the time of the deployment sequence as follows:


(a)

Start the stopwatch while the door starts to move up in the door cut-out.

(b)

Stop the stopwatch when the escape-slide is fully extended and hangs below the horizontal
position. The escape-slide then continues to lower to the ground.
NOTE :

(5)

In usual test conditions (hanger) the complete sequence must not be more than 10
seconds. This complies with JAA 25.809 (f) (1) (ii).

Open the door:


WARNING : BE CAREFUL WHEN YOU SET THE DOOR CONTROL HANDLE TO OPEN. THE
DOOR OPENS WITH SUDDEN FORCE. YOU MUST RELEASE THE DOOR CONTROL
HANDLE TO PREVENT INJURY.
WARNING : IF THE ESCAPE SLIDE DOES NOT INFLATE AUTOMATICALLY, MAKE SURE THAT:
NO PERSONS OR EQUIPMENT ARE IN THE SLIDE DEPLOYMENT AREA, AND
THE DOOR IS IN ITS FULLY OPEN AND LOCKED POSITION, AND
THE SLIDE IS FULLY RELEASED OUTSIDE THE CABIN,
THEN PULL THE MANUAL HANDLE TO INFLATE THE SLIDE.
(a)

Hold on to the assist handle (4) on the door-frame lining.

(b)

Lift the door control-handle (5) and quickly release it.


NOTE :

(6)

AES

The door opens automatically and locks in the open position. At the same time:
. The deployment (release, unfold and inflation) sequence starts.
. The light harness on the escape-slide comes on automatically.

Put the safety barrier strap (1) in position across the exit.

25-62-00 PB501

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AIRCRAFT MAINTENANCE MANUAL
(7)

Stop the video cameras. If necessary, use the video tapes to make an analysis of the deployment
sequence.

(8)

Disconnect the light harness from the cabin emergency lighting:


NOTE :
(a)

This is to prevent unwanted discharge of the battery, which is installed on the emergency-power
supply-unit (EPSU).

Carefully pull the electrical cable (7) to disconnect the quick-release connector (6).
NOTE :

(9)

The quick-release connector (6) is kept below the burr-strip (Velcro).

(b)

The light harness on the escape-slide goes off.

(c)

Put blanking caps on the disconnected electrical connector(s).

Record the time of the deployment sequence. Keep this information with the deployed escape-slide after
it is removed for restoration.

(10) In the cockpit, on the overhead panel 25VU (SIGNS), set the EMER EXIT LT switch (10) to the OFF
position.
5.

Close-up
Subtask 25-62-00-860-057-A
A.

Aircraft Maintenance Configuration


(1)

Remove the deployed escape-slide (Ref. AMM 25-62-44-000-010) or escape-slide raft (Ref. TASK
25-62-44-000-011-A).

(2)

Replace the diaphragm in the percussion mechanism of the door-damper and emergency-operation
cylinder (Ref. TASK 52-10-00-610-001-A).

(3)

Install a serviceable escape-slide (Ref. AMM 25-62-44-400-006) or escape-slide raft (Ref. TASK
25-62-44-400-007-A).

(4)

Make sure that the work area is clean and clear of tool(s) and other items.

(5)

Remove the warning notice(s).

(6)

Remove the safety barriers.

(7)

Remove the plastic sheet from the ground.

(8)

Remove the tacky tape and protection from the fuselage.

(9)

Remove the access platform(s).

(10) Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

AES

25-62-00 PB501

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Z831
Z841
Z832
Z842

25VU

TAPE

B
A

C
EXAMPLE

D
9

SIGNS

EMER EXIT LT

EXAMPLE
4

PROTECTION APPROXIMATELY
1.0m x 1.0m (3.28ft. x 3.28ft.)

ON
ARM
OFF

OFF

A
EXAMPLE

10
2

BURRSTRIP
7

NOTE:
1

INSPECTION WINDOW FOR ESCAPESLIDES

INSPECTION WINDOW FOR ESCAPESLIDES RAFTS

DISARMED/MANUAL POSITION

ARMED/AUTOMATIC POSITION

N_MM_256200_5_DAM0_01_00

AES

FIGURE 25-62-00-991-01000-A SHEET 1


Escape-Slide Deployment - Preparation

25-62-00 PB501

Page 6
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

E
AREA B
GAGE
MODEL A

AREA A

NEEDLE

11

GREEN CURSOR

AREA B
GAGE
MODEL B

AREA A

RED BAND

GREEN BAND
TEMP.
COMP.
11

NEEDLE

N_MM_256200_5_DAM0_02_00

AES

FIGURE 25-62-00-991-01000-A SHEET 2


Escape-Slide Deployment - Preparation

25-62-00 PB501

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-62-00-710-002-A
Operational Test of the Offwing Escape-Slide Deployment
FIN 7506MM, 7507MM, 7504MM, 7505MM
1.

Reason for the Job


(Ref. MPD 25-62-42-03-)
OPERATIONAL CHECK OF OFF WING EMERGENCY EXIT ESCAPE SLIDE DEPLOYMENT

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE

No specific

ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE

No specific

AR

SAFETY BARRIER(S)

No specific

AR

SHEET - PLASTIC

No specific
No specific

1
AR

STOPWATCH
VIDEO CAMERA

No specific

WARNING NOTICE(S)

98D27803000000
2
LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
FOR FIN 7506MM(RESERVOIR ASSY OWS L)
No specific
B.

Consumable Materials

REFERENCE
Material No: 05-069
Material No: 05-109
Material No: 08-074
C.

MIRROR - INSPECTION, FLEXIBLE

DESIGNATION
SPECIAL MATERIALS
TACKY TAPE
SPECIAL MATERIALS
LAMINATE, A/C INTERIOR
BONDING AND ADHESIVE COMPOUNDS
MASKING TAPE

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

830

L PASSENGER/CREW DOORS & EMERGENCY EXITS

840

R PASSENGER/CREW DOORS & EMERGENCY EXITS

FOR FIN 7506MM(RESERVOIR ASSY OWS L)


151KW
FOR FIN 7507MM(RESERVOIR ASSY OWS R)
152KW
D.

Referenced Information

REFERENCE
24-42-00-861-001-A

AES

DESIGNATION
Energize the Ground Service Network from the External Power

25-62-00 PB501

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AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-62-42-000-002-A

DESIGNATION
Offwing Escape-Slide - Removal after Inflation

25-62-42-400-001-A

Offwing Escape-Slide - Installation

25-62-46-000-001-A

Inflation Reservoir, Offwing Escape-Slide - Removal

25-62-46-400-001-A

Inflation Reservoir, Offwing Escape-Slide - Installation

27-50-00-866-009-A

Retraction of the Flaps on the Ground

27-50-00-866-009-A-01

Retraction of the Flaps/Slats on the Ground

33-51-00-710-001-A

Operational Test of the Emergency Lights

52-21-11-400-001-A

Installation of the Emergency Exit Hatch

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump
33-51-00-00
CABIN EMERGENCY LIGHTING - DESCRIPTION AND OPERATION
(Ref. Fig. 25-62-00-991-00800-A - Offwing Escape-Slide Deployment - Preparation)
(Ref. Fig. 25-62-00-991-00900-A - Offwing Escape-Slide - Operation)
FOR FIN 7507MM(RESERVOIR ASSY OWS R)
52-30-00-860-002-A

3.

Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

Job Set-up
Subtask 25-62-00-860-060-A
A.

Aircraft Maintenance Configuration


(Ref. Fig. 25-62-00-991-00800-A - Offwing Escape-Slide Deployment - Preparation)
NOTE :

Airbus recommends that you do the operational test in a maintenance hanger.

(1)

Make sure that the ground service network is energized (Ref. TASK 24-42-00-861-001-A).

(2)

Do the operational check of the emergency light via the MCDU with the TEST EMER LIGHT SYS
pushbutton (Ref. TASK 33-51-00-710-001-A).

(3)

Do a visual check of the inflation reservoir (3):


(a)

Open the aft cargo-compartment door (Ref. TASK 52-30-00-860-001-A).

(b)

Put an ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the aft cargocompartment exit.

(c)

Set the AFT CARGO COMPT light switch 8LU to the ON position.

(d)

FOR 7506MM (RESERVOIR ASSY OWS L)

(e)

Remove the access panel 151KW.

Examine the pressure gage (6) of the inflation reservoir (3) with a MIRROR INSPECTION, FLEXIBLE.

FOR 7507MM (RESERVOIR ASSY OWS R)


1

(f)

Record the pressure value shown on the gage (6) to control if the value is correct.

(g)

Make sure that the lock pin (4) is not installed in the regulator valve assembly (5).

CAUTION :

AES

Remove the access panel 152KW.

MAKE SURE THAT THE PROTECTION IS IN POSITION ON THE UPPER SURFACE OF THE
WING.

25-62-00 PB501

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
DEPLOYMENT OF THE OFFWING ESCAPE-SLIDE CAN CAUSE DAMAGE TO THIS AREA.
(4)

Install the wing protection:


NOTE :

The protection is a lamination of fiberglass-reinforced polyester SPECIAL MATERIALS (Material


No: 05-109) , which has a minimum thickness of 1.2 mm (0.06 in.). It is thin, impact resistant
and applies the load equally to prevent damage to the wing.

(a)

Do not use bubble wrap as protection for the aircraft wing.

(b)

Put an ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE in position adjacent to the wing to
attach the protection.

(c)

Attach the protection material in position:


CAUTION :

(5)

MAKE SURE THAT THE PROTECTION IS CORRECLTY ATTACHED WITH TAPE


TO THE AIRCRAFT STRUCTURE.
THIS PREVENTS THE SUCTION OF LOOSE MATERIAL INTO THE ASPIRATOR
DURING DEPLOYMENT.
LOOSE MATERIAL CAN CAUSE DAMAGE TO THE ASPIRATOR.

Refer to the FIGURE for the approximate dimensions and position of the protection.

Use adhesive tape SPECIAL MATERIALS (Material No: 05-069) to attach the protection to
the upper surface of the wing.

Do the ground safety procedure:


WARNING : PUT SAFETY BARRIERS IN POSITION TO KEEP THE TRAVEL RANGE OF THE
OFFWING ESCAPE-SLIDE CLEAR. IF YOU DO NOT, INJURY TO PERSONNEL AND/OR
DAMAGE TO EQUIPMENT CAN OCCUR.
(a)

Below the applicable offwing escape-slide, make sure that an area with a radius of 12.0 m (39.37
ft.) is clear of all other equipment.

(b)

Put the safety barriers in position.

(c)

Put SHEET - PLASTIC in position where the offwing escape-slide hits the ground.

(d)

Put a WARNING NOTICE(S) in position to tell persons not to go into the area behind the safety
barrier.

(e)

FOR 7507MM (RESERVOIR ASSY OWS R)


At the aft cargo-compartment door:
CAUTION :

AES

MAKE SURE THAT THE AFT CARGO-COMPARTMENT DOOR IS CLOSED


BEFORE THE RIGHT OFFWING ESCAPE-SLIDE DEPLOYS.
IF THE DOOR IS NOT CLOSED, YOU CAN CAUSE DAMAGE TO:
THE INFLATABLE ASSEMBLY
THE AFT CARGO-COMPARTMENT DOOR.

25-62-00 PB501

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AIRCRAFT MAINTENANCE MANUAL
1
(6)

Close the aft cargo-compartment door, if you do a test of the right offwing escape-slide
(Ref. TASK 52-30-00-860-002-A).

Do the cockpit safety procedure:


WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE
YOU START A TASK ON OR NEAR:
THE FLIGHT CONTROLS
THE FLIGHT CONTROL SURFACES
THE LANDING GEAR AND THE RELATED DOORS
COMPONENTS THAT MOVE.
(a)

Set the slat/flap control-lever to the 0 position (Ref. TASK 27-50-00-866-009-A) or (Ref. TASK
27-50-00-866-009-A-01).

(b)

Install the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION (98D27803000000) on the


slat/flap control-lever when you work near the slats/flaps.

(c)

Put a WARNING NOTICE(S) on the slat/flap control-lever to tell persons not to operate the
flaps.

(d)

On the overhead panel 25VU (SIGNS), make sure that the EMER EXIT LT switch (1) is set to
the ARM position.
NOTE :

4.

The position of the switch is important for a satisfactory test of the offwing escape slide.
Refer also to the illustration Cabin Emergency Lighting - Switching Table (Ref.
33-51-00-00).

Procedure
Subtask 25-62-00-710-052-A
A.

Operational Test of the Offwing Escape-Slide Deployment


(Ref. Fig. 25-62-00-991-00900-A - Offwing Escape-Slide - Operation)
NOTE :

We recommend that you use 2 VIDEO CAMERA and a STOPWATCH to record and measure the
time of the deployment sequence. The operators local authority can make it mandatory to use video
cameras to record the deployment sequence.

(1)

Put the video cameras in position behind the safety barriers, one opposite to the door and one parallel
to the door.

(2)

Start the video cameras to record the deployment sequence.


NOTE :

(3)

You must not use the auto-focus function.

Measure the time of the deployment sequence as follows:


(a)

Start the stopwatch as the emergency exit-hatch (4) (referred to as hatch) starts to move
inboard.

(b)

Stop the stopwatch when the offwing escape-slide is fully extended and hangs below the horizontal
position. The offwing escape-slide then continues to lower to the ground.
NOTE :

(4)

AES

In usual test conditions (hanger) the complete sequence must not be more than 10
seconds. This complies with JAA 25.807 (a) (7) (ix).

Pull down the cover flap (2) from the hatch (4) and remove it.

25-62-00 PB501

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
WARNING : IF THE ESCAPE SLIDE DOES NOT INFLATE AUTOMATICALLY, MAKE SURE THAT:
NO PERSONS OR EQUIPMENT ARE IN THE SLIDE DEPLOYMENT AREA, AND
THE ESCAPE HATCH IS REMOVED,
THEN PULL THE MANUAL HANDLE TO INFLATE THE SLIDE.
(5)

Pull down the lever (1) and hold it in this position, then carefully pull the top of the hatch (4) inboard.
NOTE :

The deployment (release, unfold and inflation) sequence starts, and the light harness on the
escape-slide comes on automatically.

(6)

Stop the video cameras. If necessary, use the video tapes to make an analysis of the deployment
sequence.

(7)

Hold the lower handle (3) with your other hand, and lift the hatch (4) away from the opening.

(8)

Keep the hatch (4) in the cabin.

(9)

Stop the power supply to the light harness:


NOTE :

This is to prevent unwanted discharge of the battery, which is installed on the emergency power
supply unit (EPSU).

(a)

Use masking tape BONDING AND ADHESIVE COMPOUNDS (Material No: 08-074) and attach
a coin to the proximity switch (5).

(b)

The light harness on the offwing escape-slide goes off.

(10) Record the time of the deployment sequence. Keep this information with the deployed offwing escapeslide after it is removed for restoration.
5.

Close-up
Subtask 25-62-00-860-061-A
A.

Aircraft Maintenance Configuration


(Ref. Fig. 25-62-00-991-00900-A - Offwing Escape-Slide - Operation)
(1)

Remove the deployed offwing escape-slide and enclosure (Ref. TASK 25-62-42-000-002-A).

(2)

Remove the discharged inflation reservoir (Ref. TASK 25-62-46-000-001-A).

(3)

Make sure that you remove the coin from the proximity switch (5) before you install the hatch.

(4)

Install the hatch (Ref. TASK 52-21-11-400-001-A).

(5)

Install a serviceable offwing escape-slide enclosure (Ref. TASK 25-62-42-400-001-A).

(6)

Install a serviceable inflation reservoir (Ref. TASK 25-62-46-400-001-A).

(7)

Make sure that the work area is clean and clear of tool(s) and other items.

(8)

Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION (98D27803000000) from the
slat/flap control lever.

(9)

Remove the warning notice(s).

(10) Remove the safety barriers.


(11) Remove the plastic sheet from the ground.
(12) Remove the tacky tape and protection from the upper surface of the wing.
(13) Remove the access platform(s).
(14) Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

AES

25-62-00 PB501

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

25VU
SIGNS
EMER EXIT LT
ON
ARM
OFF

Z826

PROTECTION

OVERWING
PANEL

152KW

TAPE

Z150
151KW

7507MM

FIXED
SHROUD

7506MM

PROTECTION
SPOILER 1 APPROXIMATELY
3.0m x 3.0m
(9.84ft. x 9.84ft.)

FR47

EXAMPLE

B
GREEN CURSOR (GO BAND)

FR48

NEEDLE

B
3
5

NOTE:
1

PERMITTED AREA

6
N_MM_256200_5_AAM0_01_00

AES

FIGURE 25-62-00-991-00800-A SHEET 1


Offwing Escape-Slide Deployment - Preparation

25-62-00 PB501

Page 6
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Z844
EXAMPLE LOCATION

Z834

AB

A
EXAMPLE

FR41
FR40

3
5

B
PULL DOWN THE
COVER FLAP

REMOVE THE COVER

RELEASE THE
LOCKING
MECHANISM

REMOVE THE
EMERGENCY
EXIT HATCH

MOVE THE HATCH


AWAY FROM THE
OPENING

N_MM_256200_5_CAM0_01_00

AES

FIGURE 25-62-00-991-00900-A SHEET 1


Offwing Escape-Slide - Operation

25-62-00 PB501

Page 7
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-62-00-780-001-A
Gage System Test
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
25-62-44-000-012-A

DESIGNATION
Removal of the Escape-Slide Raft Pack-Assembly

25-62-44-400-007-A

Installation of the Escape-Slide Raft Pack-Assembly

CMM 25-65-17
3.

Job Set-up
Subtask 25-62-00-010-074-A
A.

4.

Remove the Escape-Slide Pack-Assembly (Ref. AMM 25-62-44-000-002) or the Escape-Slide Raft PackAssembly (Ref. TASK 25-62-44-000-012-A).

Procedure
Subtask 25-62-00-780-050-A
A.

5.

Do the pressure test of the gage system (Ref. CMM 25-65-17).

Close-up
Subtask 25-62-00-410-068-A
A.

AES

Install the Escape-Slide Pack-Assembly (Ref. AMM 25-62-44-400-006) or the Escape-Slide Raft PackAssembly (Ref. TASK 25-62-44-400-007-A).

25-62-00 PB501

Page 1
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

ESCAPE FACILITIES - CABIN - INSPECTION/CHECK


** On A/C ALL
Task 25-62-00-210-001-A
Check Pressure at Door Slide, Slide Raft Pressure Gage (if not connected to CIDS)
FIN 7506MM, 7507MM
1.

Reason for the Job


(Ref. MPD 25-62-41-01-)
CHECK PRESSURE AT DOOR SLIDE, SLIDE/RAFT PRESSURE GAUGE

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

FOR FIN 7506MM(RESERVOIR ASSY OWS L)


No specific
B.

AR

MIRROR - INSPECTION

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

800
DOORS
FOR FIN 7506MM(RESERVOIR ASSY OWS L)
151KW
FOR FIN 7507MM(RESERVOIR ASSY OWS R)
152KW
C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-62-44-000-012-A

Removal of the Escape-Slide Raft Pack-Assembly

25-62-44-400-007-A

Installation of the Escape-Slide Raft Pack-Assembly

25-62-46-000-001-A

Inflation Reservoir, Offwing Escape-Slide - Removal

25-62-46-400-001-A

Inflation Reservoir, Offwing Escape-Slide - Installation

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump
Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

52-30-00-860-002-A

(Ref. Fig. 25-62-00-991-00100-A - Inflation Reservoir (Pressure Gages) - Component Location)


3.

Job Set-up
Subtask 25-62-00-861-056-A
A.

AES

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

25-62-00 PB601

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-62-00-010-061-A
B.

Get Access
(Ref. Fig. 25-62-00-991-00100-A - Inflation Reservoir (Pressure Gages) - Component Location)
(1)

Open the AFT cargo-compartment door (Ref. TASK 52-30-00-860-001-A).

(2)

Put an ACCESS PLATFORM 2M (6 FT) in position adjacent to the AFT cargo-compartment exit.

(3)

Set the AFT CARGO COMPT light switch 8LU to the ON position.

(4)

FOR 7506MM (RESERVOIR ASSY OWS L)


(a)

(5)

FOR 7507MM (RESERVOIR ASSY OWS R)


(a)

4.

Remove the access panel 151KW.


Remove the access panel 152KW.

Procedure
Subtask 25-62-00-210-050-A
A.

Visual Inspection
(Ref. Fig. 25-62-00-991-00100-A - Inflation Reservoir (Pressure Gages) - Component Location)
(1)

At the passenger/crew doors and in the aft cargo-compartment, examine the pressure gage (3) of the
inflation reservoirs.
NOTE :
(a)

(2)

You can see the pressure gage (3) through the inspection window in the decorative-cover (1).

FOR 7506MM (RESERVOIR ASSY OWS L)


Use an MIRROR - INSPECTION to see the gage (3).

Make sure that the pressure gage (3) (referred to as gage) shows the correct pressure.
NOTE :

There are two different types of gage (3) (MODEL A and MODEL B). MODEL A has a green
cursor which is temperature sensitive. MODEL B has a needle with an internal mechanism, which
is temperature sensitive. They can give incorrect pressure indications when there are sudden
temperature changes (from a cold to a warm environment or from a warm to a cold
environment). The cursor/needle moves to changes in temperature faster or slower than the gas
can expand in the inflation reservoir.

(a)

The permitted indications for MODEL A are as follows:


. AREA A (green cursor width) shows a correct indication.
. AREA B, which has half the range of AREA A, shows a permitted indication, because of
sudden temperature changes.

(b)

The permitted indications for MODEL B are as follows:


. The GREEN BAND shows a correct indication.
. AREA B, which has a range equal to AREA A, shows a permitted indication, because of
sudden temperature changes.

(c)

If the gage (3) shows an incorrect indication:


1

Let temperature conditions become stable, then examine the gage (3) again.

If the gage (3) continues to show an incorrect indication, replace the escape-slide/slide raft
pack-assembly and/or inflation reservoir (2).
a

AES

At the doors, replace the escape-slide/slide raft pack-assembly:


. Remove the escape-slide pack-assembly (Ref. AMM 25-62-44-000-002) or the
escape-slide raft pack-assembly (Ref. TASK 25-62-44-000-012-A).

25-62-00 PB601

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
.
b

5.

Install a new escape-slide pack-assembly (Ref. AMM 25-62-44-400-006) or escapeslide raft pack-assembly (Ref. TASK 25-62-44-400-007-A).

In the aft cargo-compartment, replace the inflation reservoir (2):


. Remove the inflation reservoir (2) (Ref. TASK 25-62-46-000-001-A).
. Install a new inflation reservoir (2) (Ref. TASK 25-62-46-400-001-A).

Close-up
Subtask 25-62-00-410-050-A
A.

Close Access
(Ref. Fig. 25-62-00-991-00100-A - Inflation Reservoir (Pressure Gages) - Component Location)
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

FOR 7506MM (RESERVOIR ASSY OWS L)


(a)

(3)

Install the access panel 151KW.

FOR 7507MM (RESERVOIR ASSY OWS R)


(a)

Install the access panel 152KW.

(4)

Set the AFT CARGO COMPT light switch 8LU to the OFF position.

(5)

Remove the access platform(s).

(6)

Close the AFT cargo-compartment door (Ref. TASK 52-30-00-860-002-A).

Subtask 25-62-00-862-056-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-62-00 PB601

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR59

Z831
Z841
Z832
Z842

152KW
FR46

7507MM

A
151KW

Z150

1
7506MM

B
2

FR47

A
EXAMPLE
1
FR48

NOTE:
1

INSPECTION WINDOW FOR ESCAPESLIDES

INSPECTION WINDOW FOR ESCAPESLIDES RAFTS


N_MM_256200_6_AAM0_01_00

AES

FIGURE 25-62-00-991-00100-A SHEET 1


Inflation Reservoir (Pressure Gages) - Component Location

25-62-00 PB601

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

B
EXAMPLE
GAGE
MODEL A

AREA B

AREA A
AREA B
NEEDLE

GREEN CURSOR

AREA B
GAGE
MODEL B

AREA A

RED BAND
GREEN BAND
TEMP.
COMP.

NEEDLE
N_MM_256200_6_AAM0_02_01

AES

FIGURE 25-62-00-991-00100-A SHEET 2


Inflation Reservoir (Pressure Gages) - Component Location

25-62-00 PB601

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-62-00-750-001-A
Remove Door Escape-Slide/Raft for Hydrostatic Test of Gas Cylinder
1.

Reason for the Job


(Ref. MPD 25-62-41-02-)
REMOVE DOOR ESCAPE SLIDE/RAFT FOR HYDROSTATIC TEST OF GAS CYLINDER

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

831

FORWARD PASSENGER/CREW DOOR

832

AFT PASSENGER/CREW DOOR

841

FORWARD PASSENGER/CREW DOOR

842

AFT PASSENGER/CREW DOOR


B.

Referenced Information

REFERENCE
25-62-44-000-012-A

DESIGNATION
Removal of the Escape-Slide Raft Pack-Assembly

25-62-44-400-007-A

Installation of the Escape-Slide Raft Pack-Assembly

CMM 25-65-17
3.

Job Set-up
Subtask 25-62-00-020-052-A
A.

4.

Remove the escape-slide pack-assembly (Ref. AMM 25-62-44-000-002) or the escape-slide raft pack-assembly
(Ref. TASK 25-62-44-000-012-A).

Procedure
Subtask 25-62-00-750-050-A
A.

5.

Do the hydrostatic test of the inflation reservoir (Ref. CMM 25-65-17).

Close-up
Subtask 25-62-00-420-052-A
A.

AES

Install the escape-slide pack-assembly (Ref. AMM 25-62-44-400-006) or the escape-slide raft pack-assembly
(Ref. TASK 25-62-44-400-007-A).

25-62-00 PB601

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-62-00-750-002-A
Remove Offwing Escape-Slide Gas Cylinder for Hydrostatic Test
1.

Reason for the Job


(Ref. MPD 25-62-42-01-)
REMOVE OFFWING ESCAPE SLIDE GAS CYLINDER FOR HYDROSTATIC TEST

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

151
152

ZONE DESCRIPTION
AFT CARGO COMPARTMENT
AFT CARGO COMPARTMENT

B.

Referenced Information

REFERENCE
25-62-46-000-001-A

DESIGNATION
Inflation Reservoir, Offwing Escape-Slide - Removal

25-62-46-400-001-A

Inflation Reservoir, Offwing Escape-Slide - Installation

CMM 25-65-17
3.

Job Set-up
Subtask 25-62-00-020-053-A
A.

4.

Remove the inflation reservoir of the offwing escape slide (Ref. TASK 25-62-46-000-001-A).

Procedure
Subtask 25-62-00-750-051-A
A.

5.

Do the hydrostatic test of the inflation reservoir of the offwing escape slide (Ref. CMM 25-65-17).

Close-up
Subtask 25-62-00-420-053-A
A.

AES

Install the inflation reservoir of the offwing escape slide (Ref. TASK 25-62-46-400-001-A).

25-62-00 PB601

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

SLIDE - ESCAPE, OFFWING - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-62-42-000-002-A
Offwing Escape-Slide - Removal after Inflation
FIN 7504MM, 7505MM
1.

Reason for the Job


Self Explanatory.

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 3M (10 FT)

No specific

AR

CAP - BLANKING

No specific

AR

PLUG - BLANKING

No specific

AR

WARNING NOTICE(S)

98D27803000000

LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION

B.

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

200
UPPER HALF FUSELAGE
FOR FIN 7504MM(ESCAPE SLIDE OFFWING L)
193AT
FOR FIN 7505MM(ESCAPE SLIDE OFFWING R)
194AT
C.

Referenced Information

REFERENCE
25-62-42-400-001-A

DESIGNATION
Offwing Escape-Slide - Installation

25-62-46-000-001-A

Inflation Reservoir, Offwing Escape-Slide - Removal

25-62-46-400-001-A

Inflation Reservoir, Offwing Escape-Slide - Installation

27-50-00-866-009-A

Retraction of the Flaps on the Ground

27-50-00-866-009-A-01

Retraction of the Flaps/Slats on the Ground

53-35-11-000-001-A

Removal of the Wing-to-Fuselage Fairings

53-35-11-400-001-A

Installation of the Wing-to-Fuselage Fairings

AIPC 53-35-03
(Ref. Fig. 25-62-42-991-00400-A - Offwing Escape Slide - Inflated)
(Ref. Fig. 25-62-42-991-00500-A - Offwing Escape-Slide Compartment 7504MM (7505MM))

AES

25-62-42 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
3.

Job Set-up
Subtask 25-62-42-481-051-A
A.

Safety Precautions before Removal


(1)

In the cockpit:
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE
YOU START A TASK ON OR NEAR:
THE FLIGHT CONTROLS
THE FLIGHT CONTROL SURFACES
THE LANDING GEAR AND THE RELATED DOORS
COMPONENTS THAT MOVE.
(a)

set the the flap/slat control lever to the 0 position (Ref. TASK 27-50-00-866-009-A) or (Ref.
TASK 27-50-00-866-009-A-01),

(b)

install the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION (98D27803000000) on the


flap/slat control lever when you work near the flaps,

(c)

put a WARNING NOTICE(S) in position on the flap/slat control lever to tell persons not to
operate the flaps.

Subtask 25-62-42-941-054-A
B.

Access to the Inflated Offwing Escape Slide


(1)

4.

Put the ACCESS PLATFORM 3M (10 FT) in position:


(a)

FOR 7504MM (ESCAPE SLIDE OFFWING L)


. at the escape slide enclosure 193AT,

(b)

FOR 7505MM (ESCAPE SLIDE OFFWING R)


. at the escape slide enclosure 194AT,

Procedure
Subtask 25-62-42-020-051-A
A.

Removal of the Offwing Escape-Slide Assembly 7504MM (7505MM)


(Ref. Fig. 25-62-42-991-00400-A - Offwing Escape Slide - Inflated)
CAUTION :

(1)

Deflate the offwing escape slide (15):


(a)

(2)

KEEP OFF THE INFLATED ESCAPE-SLIDE. IF YOU GO ON IT, YOU CAN CAUSE DAMAGE
TO THE SURFACE MATERIAL.

Push in the flapper valves (1) of the aspirator (2) and release the pressure from the offwing
escape slide (15).

Disconnect the offwing escape slide (15):


(a)

Disconnect the inflation hose (3) from the stowage compartment assembly (4).

(b)

Disconnect the electrical connectors (5) of the emergency lighting supply-cable:


1

AES

For each connector: hold the two ends of the connector with a finger and a thumb each.
Turn one end of the connector a quarter turn 90 deg (90.0000 deg) and pull it away from
the other end.

(c)

Put blanking plugs on the disconnected line ends.

(d)

Put blanking caps on the disconnected electrical connector(s).

25-62-42 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(e)

Loosen the tie-off cord which holds the electrical light cable-assembly on the grommet of the girt.
1

(3)

(4)

Make sure that you do not cut the tie-off cord.


If you cut it, replace the electrical light cable.

Loosen the girt assemblies:


(a)

Hold the slide and release the LOWER girt assembly (6).

(b)

Open the girt flap (9) and find the girt release handle (10).

(c)

Remove the girt release handle (10) from the attach velcro (11).

(d)

Pull the girt release handle (10) to remove the release pin (12).

(e)

Let the lace-up joint (13) open to release the offwing escape-slide girt (14).

(f)

Do step A.(3) again with the FORWAD girt assembly (7) and with the TOP girt assembly (8).

Remove the deflated offwing escape slide:


NOTE :

The ground area where you lower offwing escape slide (15) must be clean and free from sharp
objects.

(a)

Carefully lower the offwing escape slide (15) to the ground.

(b)

Remove the broken frangible links.


NOTE :

(c)
(5)

Roll up the deflated offwing escape slide (15). Start from the bottom end of the slide.

Remove the escape slide enclosure 193AT (194AT):


(Ref. Fig. 25-62-42-991-00500-A - Offwing Escape-Slide Compartment 7504MM (7505MM))
(a)

Remove and keep the seal attach-plate screws (10) and the countersunk washers (11).

(b)

Remove and keep the seal attach-plate (12) and the seal strips (9).

(c)

Loosen the escape-slide-enclosure studs (17).

(d)

Tilt the top of the escape-slide enclosure (7) outboard and hold it.

(e)

Disconnect the emergency-lighting electrical connector (14).

(f)

Disconnect the inflation hose (16) from the fuselage (15) and remove the escape slide enclosure
(7) from the aircraft.

(g)

Put blanking plugs on the disconnected line ends.

(h)

Put blanking caps on the disconnected electrical connector(s).

(i)

Make sure that these components are kept together with the escape slide enclosure (7) and the
attached enclosure door (8):
. The seal attach plate (12)
. The seal strips (9)
. The screws (10)
. The countersunk washers (11).
These components are a complete assembly.
NOTE :

AES

The exposed wire of the frangible links can cause damage to the inflatable material when
you roll up the slide.

If components are damaged or you can not find them, an order of the components as
spare parts is possible (Ref. TASK 53-35-11-000-001-A), (Ref. TASK 53-35-11-400-001-A)
and (Ref. AIPC 53-35-03).

25-62-42 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
5.

Close-up
Subtask 25-62-42-860-052-A
A.

AES

Aircraft Maintenance Configuration


(1)

Remove the discharged inflation reservoir/s, 7506MM (7507MM) (Ref. TASK 25-62-46-000-001-A).

(2)

Install the charged inflation reservoir/s, 7506MM (7507MM) (Ref. TASK 25-62-46-400-001-A).

(3)

Install the offwing escape slide/s, 7504MM (7505MM) (Ref. TASK 25-62-42-400-001-A).

25-62-42 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

7505MM
Z152

A
7504MM
Z151

A
B

15

E
D
OFFWING ESCAPE
SLIDEINFLATED
LH SHOWN
RH OPPOSITE

E
2
1

DUAL LANE
ESCAPE SLIDE
7504MM
7505MM

N_MM_256242_4_AAMA_01_00

AES

FIGURE 25-62-42-991-00400-A SHEET 1


Offwing Escape Slide - Inflated

25-62-42 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

B
OFFWING ESCAPE SLIDE
STOWAGE COMPARTMENT
193AT (194AT)
8
7

C
4

D
5
OFFWING ESCAPE
SLIDE RAMP
(SEEN FROM BELOW)

13
14

ESCAPE SLIDE
STOWAGE COMPARTMENT

11

10

12
3

N_MM_256242_4_AAMA_02_00

AES

FIGURE 25-62-42-991-00400-A SHEET 2


Offwing Escape Slide - Inflated

25-62-42 PB401

Page 6
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
194AT

Z826

152KW
151KW

Z150

7507MM
193AT

7505MM
7506MM

FR47
7504MM

A
EXAMPLE

1
FR48

B
B
5
4

N_MM_256242_4_ACMA_01_00

AES

FIGURE 25-62-42-991-00500-A SHEET 1


Offwing Escape-Slide Compartment 7504MM (7505MM)

25-62-42 PB401

Page 7
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

C
EXAMPLE
15

16

E
14

17

D
8

9
REF 533511
11

9
REF 533511

10

12
REF 533511

E
11

EXAMPLE

10

SECTION

DD

16
~5.0

EXAMPLE
7

18

13
8
N_MM_256242_4_ACMA_02_00

AES

FIGURE 25-62-42-991-00500-A SHEET 2


Offwing Escape-Slide Compartment 7504MM (7505MM)

25-62-42 PB401

Page 8
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

CRITICAL AREA

DEGREE OF SMOOTHNESS
IN LOF
POSITIVE STEP

AREA A and B

A LOF

NEGATIVE STEP

POSITIVE STEP

NEGATIVE STEP

mm

in.

mm

in.

mm

in.

mm

in.

1.5

0.059

1.5

0.059

1.0

0.059

1.0

0.039

PERMISSIBLE MISMATCH/GAPS BELLY FAIRING REMOVABLE PARTS (ACCESS PANELS,


RAPID ACCESS DOORS, SURFACE INSTALLED EQUIPMENT
NOTE:

FOR DEFINITION AND GENERAL MEASURES REFER TO FIGURE 4 AND FIGURE 5


IN SRM, CHAPTER 511000.

CRITICAL AREA

PERIPHERAL GAPS

PERMISSABLE TOLERANCE ON 10
OF LENGTH

IN LOF AND A LOF


MAX.

IN LOF AND A LOF

MIN.

MAX.

mm

in.

mm

in.

AREA A

3.0

0.118

1.0

0.039

AREA B

5.0

0.2

1.0

0.039

MIN.

mm

in.

mm

in.

6.5

0.256

1.5

0.059

PERMISSIBLE MISMATCH/GAPS BELLY FAIRING REMOVABLE PARTS (ACCESS PANELS,


RAPID ACCESS DOORS, SURFACE INSTALLED EQUIPMENT
NOTE: FOR GENERAL SURFACE SMOOTHNESS REQUIREMENT REFER TO FIGURE 8
IN SRM, CHAPTER 511000

N_MM_256242_4_ACMA_03_00

AES

FIGURE 25-62-42-991-00500-A SHEET 3


Offwing Escape-Slide Compartment 7504MM (7505MM)

25-62-42 PB401

Page 9
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-62-42-000-001-A
Offwing Escape-Slide - Removal
FIN 7504MM, 7505MM
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

AR

CAP - BLANKING

No specific

AR

PLUG - BLANKING

No specific

WARNING NOTICE(S)

98D27803000000
1
LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
FOR FIN 7504MM(ESCAPE SLIDE OFFWING L)
No specific

ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE

FOR FIN 7505MM(ESCAPE SLIDE OFFWING R)


No specific
B.

ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

200
UPPER HALF FUSELAGE
FOR FIN 7504MM(ESCAPE SLIDE OFFWING L)
151KW, 193AT
FOR FIN 7505MM(ESCAPE SLIDE OFFWING R)
152KW, 194AT
C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-62-00-820-001-A

Adjustment Procedure to Install the Lockpin in the Regulator Valve Assembly of


the Inflation Reservoir - Offwing Escape-Slide

27-50-00-866-009-A

Retraction of the Flaps on the Ground

27-50-00-866-009-A-01

Retraction of the Flaps/Slats on the Ground

52-30-00-860-001-A
53-35-11-000-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump
Removal of the Wing-to-Fuselage Fairings

53-35-11-400-001-A

Installation of the Wing-to-Fuselage Fairings

AIPC 53-35-03
(Ref. Fig. 25-62-42-991-00500-A - Offwing Escape-Slide Compartment 7504MM (7505MM))

AES

25-62-42 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
3.

Job Set-up
Subtask 25-62-42-861-051-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-62-42-010-060-A
B.

Get Access
(Ref. Fig. 25-62-42-991-00500-A - Offwing Escape-Slide Compartment 7504MM (7505MM))
(1)

Open the AFT cargo compartment door (Ref. TASK 52-30-00-860-001-A).

(2)

Put an ACCESS PLATFORM 2M (6 FT) in position adjacent to the AFT cargo compartment exit.

(3)

Set the AFT CARGO COMPT light switch 8LU to the ON position.

(4)

FOR 7504MM (ESCAPE SLIDE OFFWING L)


. Remove the access panel 151KW.

(5)

FOR 7505MM (ESCAPE SLIDE OFFWING R)


. Remove the access panel 152KW.

(6)

Safety the applicable inflation reservoir (2):


WARNING : MAKE SURE THAT THE SAFETY/LOCK PIN IS CORRECTLY INSTALLED IN THE
REGULATOR VALVE ASSEMBLY OF THE INFLATION RESERVOIR.
THIS PREVENTS ACCIDENTAL:
DISCHARGE OF THE INFLATION RESERVOIR
DEPLOYMENT OF THE ESCAPE-SLIDE
WHICH CAN CAUSE INJURY AND/OR DAMAGE.
(a)

Remove the lockpin assembly (4) from the pocket (1).

(b)

Install the lockpin assembly (4) in the valve/regulator assembly (3).


NOTE :

(7)

If you cannot install the lockpin assembly (4) in the valve/regulator assembly (3) refer to
(Ref. TASK 25-62-00-820-001-A).

Safety precautions in the cockpit:


WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE
YOU START A TASK ON OR NEAR:
THE FLIGHT CONTROLS
THE FLIGHT CONTROL SURFACES
THE LANDING GEAR AND THE RELATED DOORS
COMPONENTS THAT MOVE.

(8)

AES

(a)

Set the the flap/slat control lever to the 0 position (Ref. TASK 27-50-00-866-009-A) or (Ref.
TASK 27-50-00-866-009-A-01).

(b)

Install the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION (98D27803000000) on the


flap/slat control lever when you work near the flaps.

(c)

Put a WARNING NOTICE(S) in position on the flap/slat control lever to tell persons not to
operate the flaps.

FOR 7504MM (ESCAPE SLIDE OFFWING L)


. Put an ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position adjacent to the panel 193AT.

25-62-42 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(9)
4.

FOR 7505MM (ESCAPE SLIDE OFFWING R)


. Put an ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position adjacent to the panel 194AT.

Procedure
Subtask 25-62-42-020-050-A
A.

Removal of the Offwing Escape Slide Enclosure


(Ref. Fig. 25-62-42-991-00500-A - Offwing Escape-Slide Compartment 7504MM (7505MM))
(1)

Remove and keep the seal attach plate screws (10) and the countersunk washers (11).

(2)

Remove and keep the seal attach plate (12) and the seal strips (9).

(3)

Loosen the escape slide enclosure studs (17).

(4)

Move the top of the escape slide enclosure (7) outboard at an angle and hold it.

(5)

Disconnect the emergency lighting electrical connector (14).

(6)

Disconnect the inflation hose (16) from the fuselage union (15).

(7)

Put blanking plugs on the disconnected line ends.

(8)

Put blanking caps on the disconnected electrical connector(s).

(9)

Remove the escape slide enclosure (7) from the aircraft.

(10) Make sure that all components are kept together which were removed with the escape slide enclosure
(7):
. Seal attach plate (12)
. Seal strips (9)
. Screws (10)
. Countersunk washers (11).
They are made to operate as a complete assembly.
NOTE :

AES

If parts are damaged or get lost, an order of the components as spare parts is possible (Ref.
TASK 53-35-11-000-001-A), (Ref. TASK 53-35-11-400-001-A) and (Ref. AIPC 53-35-03).

25-62-42 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-62-42-920-001-A
Offwing Escape-Slide - Remove for Restoration
1.

Reason for the Job


(Ref. MPD 25-62-42-02-)
REMOVE OFFWING ESCAPE SLIDE FOR RESTORATION

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
25-62-42-000-001-A

Offwing Escape-Slide - Removal

DESIGNATION

25-62-42-400-001-A

Offwing Escape-Slide - Installation

CMM 25-60-58
3.

Job Set-up
Subtask 25-62-42-010-058-A
A.

Get Access
(1)

4.

Remove the offwing escape-slide (Ref. TASK 25-62-42-000-001-A).

Procedure
Subtask 25-62-42-920-051-A
A.

Workshop Procedure
(1)

5.

Do the restoration of the offwing escape-slide and refer to the manufacturers Component Maintenance
Manual (CMM) for the correct procedure:
. For the offwing escape-slide (Ref. CMM 25-60-58).

Close-up
Subtask 25-62-42-410-057-A
A.

Close Access
(1)

AES

Install a serviceable or replacement offwing escape-slide (Ref. TASK 25-62-42-400-001-A).

25-62-42 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-62-42-400-001-A
Offwing Escape-Slide - Installation
FIN 7504MM, 7505MM
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

GAGE-THICKNESS, PAINT BORER 518

No specific

WARNING NOTICE(S)

No specific

Torque wrench: range to between 0.20 and 3.60 M.DAN (2.00 and 26.00
LBF.FT)

98D27803000000
1
LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
FOR FIN 7504MM(ESCAPE SLIDE OFFWING L)
No specific

ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE

FOR FIN 7505MM(ESCAPE SLIDE OFFWING R)


No specific
B.

ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

200
UPPER HALF FUSELAGE
FOR FIN 7504MM(ESCAPE SLIDE OFFWING L)
151KW
FOR FIN 7505MM(ESCAPE SLIDE OFFWING R)
152KW
C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-62-46-400-001-A

Inflation Reservoir, Offwing Escape-Slide - Installation

27-50-00-866-009-A

Retraction of the Flaps on the Ground

27-50-00-866-009-A-01

Retraction of the Flaps/Slats on the Ground

33-51-00-710-001-A

Operational Test of the Emergency Lights

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump
Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

52-30-00-860-002-A
53-35-11-000-001-A

Removal of the Wing-to-Fuselage Fairings

53-35-11-400-001-A

Installation of the Wing-to-Fuselage Fairings

AES

25-62-42 PB401

Page 1
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
REFERENCE
DESIGNATION
AIPC 53-35-03
(Ref. Fig. 25-62-42-991-00500-A - Offwing Escape-Slide Compartment 7504MM (7505MM))
3.

Job Set-up
Subtask 25-62-42-860-050-A
A.

Aircraft Maintenance Configuration


(Ref. Fig. 25-62-42-991-00500-A - Offwing Escape-Slide Compartment 7504MM (7505MM))
(1)

Make sure that the ground service is energized (Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the aft cargo-compartment door is open (Ref. TASK 52-30-00-860-001-A).

(3)

Make sure that the ACCESS PLATFORM 2M (6 FT) is in position adjacent to the aft cargocompartment exit.

(4)

Make sure that the AFT CARGO COMPT light switch 8LU is set to the ON position.

(5)

FOR 7504MM (ESCAPE SLIDE OFFWING L)


. Make sure that the access panel 151KW is removed.

(6)

FOR 7505MM (ESCAPE SLIDE OFFWING R)


. Make sure that the access panel 152KW is removed.

(7)

Make sure that the applicable inflation reservoir (2) is installed (Ref. TASK 25-62-46-400-001-A) and
safetied:
WARNING : MAKE SURE THAT THE SAFETY/LOCK PIN IS CORRECTLY INSTALLED IN THE
REGULATOR VALVE ASSEMBLY OF THE INFLATION RESERVOIR.
THIS PREVENTS ACCIDENTAL:
DISCHARGE OF THE INFLATION RESERVOIR
DEPLOYMENT OF THE ESCAPE-SLIDE
WHICH CAN CAUSE INJURY AND/OR DAMAGE.
(a)

(8)

Make sure that the lockpin assembly (4) is installed in the valve/regulator assembly (3).

If the inflation reservoir (2) is removed:


WARNING : MAKE SURE THAT YOU INSTALL THE PRESSURE SEAL CAPS ON THE
DISCONNECTED LINE ENDS. THE ESCAPE-SLIDE CAN DEPLOY IF THE AIRCRAFT IS
PRESSURIZED AND THE PRESSURE SEAL CAPS ARE NOT INSTALLED.
UNWANTED DEPLOYMENT OF THE ESCAPE-SLIDE CAN CAUSE INJURY AND/OR
DAMAGE.
(a)

(9)

Make sure that the pressure seal cap (5) is installed on the bulkhead union (6).

In the cockpit:
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE
YOU START A TASK ON OR NEAR:
THE FLIGHT CONTROLS
THE FLIGHT CONTROL SURFACES
THE LANDING GEAR AND THE RELATED DOORS
COMPONENTS THAT MOVE.

AES

25-62-42 PB401

Page 2
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(a)

Make sure that the flap/slat control lever is set to the 0 position (Ref. TASK 27-50-00-866-009A) or (Ref. TASK 27-50-00-866-009-A-01).

(b)

Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION (98D27803000000) is
installed on the flap/slat control lever.

(c)

Make sure that a WARNING NOTICE(S) is in position on the flap/slat control lever to tell
persons not to operate the flaps.

(10) FOR 7504MM (ESCAPE SLIDE OFFWING L)


(a)

Make sure that the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE is in position adjacent to
the panel 193AT.

(11) FOR 7505MM (ESCAPE SLIDE OFFWING R)


(a)
4.

Make sure that the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE is in position adjacent to
the panel 194AT.

Procedure
Subtask 25-62-42-210-055-A
A.

Detailed Visual Inspection before Installation


(Ref. Fig. 25-62-42-991-00500-A - Offwing Escape-Slide Compartment 7504MM (7505MM))
(1)

Do a detailed visual inspection of the enclosure door (8) for signs of damage.

(2)

If the enclosure is re-painted:


CAUTION :

(3)

MAKE SURE THAT THE PAINT THICKNESS ON EXTERNALLY INSTALLED SLIDES IS


NOT MORE THAN 0.33 MM. IF THE PAINT LAYER IS THICKER, THERE IS A RISK OF
DAMAGE TO THESE COMPONENTS IF A LIGHTNING STRIKE OCCURS.

(a)

Make sure that the external paint thickness is not more than 0.33 mm (0.0130 in.) .

(b)

If necessary, use a GAGE-THICKNESS, PAINT BORER 518 to measure the external paint
thickness.

Make sure that:


. The enclosure door (8) is flush with the outer surface of the related escape slide enclosure (7).
. All 3 ball lock pins (18) are flush with the outer surfaces of the ball lock mechanisms (13).
. The slide-enclosure ball-lock-pins (18) are clean and free of paint.
NOTE :

If the enclosure door (8) and the ball lock pins (18) are not in the correct position, you must
replace the escape slide enclosure (7).

Subtask 25-62-42-420-052-A
B.

Installation of the Escape Slide Enclosure


(Ref. Fig. 25-62-42-991-00500-A - Offwing Escape-Slide Compartment 7504MM (7505MM))

NOTE :

AES

If the enclosure door for the offing escape-slide is delivered with black conductive paint, it must be
painted before installation. For the paint in that area you can refer to the customized external painting
drawing. The SRM also specifies the type of materials you must use for different fuselage sections.

(1)

Put the escape slide enclosure (7) in position.

(2)

Tilt the top of the escape slide enclosure (7) outboard and hold it.

(3)

Remove the blanking plugs from the disconnected line ends.

25-62-42 PB401

Page 3
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(4)

Connect the inflation hose (16) to the fuselage union (15) and torque to between 3.0 and 3.2 M.DAN
(22.12 and 23.60 LBF.FT).
The elbow fitting of the inflation hose must have a specified orientation for the correct installation: 5
degree angle to the top side of the enclosure.

(5)

Remove the blanking caps from the electrical connector(s).

(6)

Connect the emergency-lighting electrical-connector (14).

(7)

Close the escape slide enclosure (7) and tighten the studs (17).

(8)

Put the seal strips (9) and the seal attach plate (12) in position and install the countersunk washers
(11) and the screws (10).
NOTE :

If parts are damaged or you cannot find them, an order of the components as spare parts is
possible (Ref. TASK 53-35-11-000-001-A), (Ref. TASK 53-35-11-400-001-A) and (Ref. AIPC
53-35-03).

Subtask 25-62-42-710-050-A
C.
5.

Do the operational test of the emergency lighting system (Ref. TASK 33-51-00-710-001-A).

Close-up
Subtask 25-62-42-410-051-A
A.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

In the cockpit:

(3)

(4)

(a)

Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION (98D27803000000) from the
flap/slat control lever.

(b)

Remove the warning notice(s).

At the applicable inflation reservoir (2):


(a)

Remove the lockpin assembly (4) from the valve/regulator assembly (3).

(b)

Put the lockpin assembly (4) in the pocket (1).

FOR 7504MM (ESCAPE SLIDE OFFWING L)


(a)

(5)

Install the access panel 151KW.

FOR 7505MM (ESCAPE SLIDE OFFWING R)


(a)

Install the access panel 152KW.

(6)

Set the AFT CARGO COMPT light switch 8LU to the OFF position.

(7)

Remove the access platform(s).

(8)

Close the aft cargo-compartment door (Ref. TASK 52-30-00-860-002-A).

(9)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

Subtask 25-62-42-862-051-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-62-42 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

SLIDE - ESCAPE, OFFWING - INSPECTION/CHECK


** On A/C 005-099
Task 25-62-42-210-002-A
Detailed Inspection of Offwing Escape Slide Container for Cracks and Delamination (from Outside)
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
AR ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE

No specific

AR

WARNING NOTICE(S)

98D27803000000

LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION

B.

Consumable Materials

REFERENCE
Material No: 11-026
Material No: 19-003
C.

DESIGNATION
CLEANING AGENTS
SOLVENT GENERAL PURPOSE
LINT-FREE COTTON CLOTH

Work Zones and Access Panels

ZONE/ACCESS
193AT, 194AT
D.

ZONE DESCRIPTION

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-62-42-000-001-A

Offwing Escape-Slide - Removal

25-62-42-400-001-A

Offwing Escape-Slide - Installation

27-50-00-866-009-A

Retraction of the Flaps on the Ground

27-50-00-866-009-A-01

Retraction of the Flaps/Slats on the Ground

(Ref. Fig. 25-62-42-991-00600-A - Offwing Escape Slide Container (from outside))


3.

Job Set-up
Subtask 25-62-42-861-050-A
A.

AES

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

25-62-42 PB601

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-62-42-010-056-A
B.

Get Access
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
START A TASK ON OR NEAR:
THE FLIGHT CONTROLS
THE FLIGHT CONTROL SURFACES
THE LANDING GEAR AND THE RELATED DOORS
COMPONENTS THAT MOVE.
(1)

Set the slat/flap control lever to position 0 (Ref. TASK 27-50-00-866-009-A) or (Ref. TASK
27-50-00-866-009-A-01).

(2)

Intstall the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION (98D27803000000) on the slat/flap
control lever when working near the FLaps/slats.

(3)

Put the WARNING NOTICE(S) on the slat/flap control lever to tell persons not to operate the flaps.

(4)

Put the WARNING NOTICE(S) on the inside of the emergency hatches to tell persons not to open the
hatches.

(5)

Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position at the escape slide stowagecompartment:
. 193AT on the left side,
. 194AT on the right side.

Subtask 25-62-42-110-050-A
C.

Cleaning Procedure
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(1)

4.

Clean the inspection area with CLEANING AGENTS (Material No: 11-026) and a LINT-FREE
COTTON CLOTH (Material No: 19-003) , if necessary. Make sure the area is dry before you continue.

Procedure
Subtask 25-62-42-210-053-A
A.

AES

Detailed Visual Inspection Procedure


(Ref. Fig. 25-62-42-991-00600-A - Offwing Escape Slide Container (from outside))

25-62-42 PB601

Page 2
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@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(1)

Do a detailed visual inspection of the offwing escape slide container, from the outside for cracks and/or
delamination.

(2)

If cracks and/or delamination are found in the inspection area, refer to the permitted damage limits as
follows:
(a)

(b)

(3)

Delamination:
.

one area of damage must be less than 50 cm2 (7.75 in.2),

two or more areas of damage must not be greater than 100 cm2 (15.50 in.2),

Cracks:
.

in AREA 1, one or more cracks must be less than 75.0 mm (3.0 in.),

in AREA 2, one or more cracks must not be greater than 177.8 mm (7.0 in.),

in AREA 3, one or more cracks must not be greater than 177.8 mm (7.0 in.).

If cracks and/or delamination are less than the permitted limits given, the offwing slide container
assembly can stay installed until the next scheduled maintenance check.
NOTE :

5.

The slide manufacturer recommends all areas of damage should be repaired when the offwing
escape slide container is in the workshop for scheduled maintenance.

(4)

If cracks and/or delamination are more than the permitted limits given, the offwing escape slide
container must be replaced.

(5)

Do the subsequent steps:


(a)

Remove the escape slide assembly (Ref. TASK 25-62-42-000-001-A),

(b)

Install a new escape slide assembly (Ref. TASK 25-62-42-400-001-A).

Close-up
Subtask 25-62-42-410-054-A
A.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION (98D27803000000) from the
flap/slat control lever.

(3)

Remove the warning notice(s).

(4)

Remove the access platform(s).

(5)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

Subtask 25-62-42-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-62-42 PB601

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
194AT

A
193AT

Z190

A
EXAMPLE

AREAS TO BE INSPECTED
AREA 1

AREA 2

AREA 3

N_MM_256242_6_ACM0_01_00

AES

FIGURE 25-62-42-991-00600-A SHEET 1


Offwing Escape Slide Container (from outside)

25-62-42 PB601

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

RELEASE MECHANISM - OFFWING ESCAPE SLIDE REMOVAL/INSTALLATION


** On A/C ALL
Task 25-62-43-000-001-A
Removal of the Flexible Control Assembly
FIN 5032WM, 5033WM
1.

Reason for the Job


Self Explanatory.

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

241
CENTER PASSENGER COMPARTMENT
242
CENTER PASSENGER COMPARTMENT
FOR FIN 5000WM
FOR FIN 5030WM(FLEX.CONTROL ASSY)
151KW, 241CW, 241DW, 241LW,
241MW, 241QW, 241TW, 241UW,
241VW, 241WW
FOR FIN 5001WM
FOR FIN 5031WM(FLEX.CONTROL ASSY)
152KW, 242CW, 242DW, 242LW,
242MW, 242QW, 242TW, 242UW,
242VW, 242WW
B.

Referenced Information

REFERENCE
21-20-00-010-001-A

DESIGNATION
Removal of the Air-Conditioning Distribution Ducts

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

25-21-41-000-001-A

Removal of the Passenger Seats

25-62-00-481-001-A

Special Precautions before Work on the Offwing Escape-Slide Systems

52-21-11-000-001-A

Removal of the Emergency Exit Hatch

(Ref. Fig. 25-62-43-991-00100-A - Flexible Control Assembly)


FOR FIN 5001WM
FOR FIN 5031WM(FLEX.CONTROL ASSY)
25-23-43-000-001-A

Removal of the Upper Sidewall Panel(s)

25-23-44-000-001-A

Removal of the Lower Sidewall-Panels (Dado Panels)

25-23-47-000-002-A

Removal of the Upper Sidewall Panel Assy 241LW, (242LW), 241CW, (242CW)
and 241FW, (242FW)

25-23-48-000-001-A

Removal of the Cove Light Panels

AES

25-62-43 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
3.

Job Set-up
Subtask 25-62-43-861-051-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-62-43-010-050-A
B.

Get Access
(1)

(2)

In the aft cargo compartment:


(a)

Do the special precautions before work on the offwing escape-slide systems (Ref. TASK
25-62-00-481-001-A).

(b)

Do not close this/these access panel(s):


FOR 5000WM, 5030WM (FLEX.CONTROL ASSY)
151KW

FOR 5001WM, 5031WM (FLEX.CONTROL ASSY)


152KW.

In the passenger compartment:


(a)

Remove the passenger seats in the area of the emergency exit(s) as necessary (Ref. TASK
25-21-41-000-001-A).

(b)

Remove the emergency exit hatch(es) (Ref. TASK 52-21-11-000-001-A).

(c)

Remove these cove light panels:

(d)

(e)

(f)

(g)

AES

FOR 5000WM, 5030WM (FLEX.CONTROL ASSY)


241DW 241MW 241QW 241TW 241WW

FOR 5001WM, 5031WM (FLEX.CONTROL ASSY)


242DW 242MW 242QW 242TW 242WW, (Ref. TASK 25-23-48-000-001-A).

Remove this/these upper sidewall panel(s):


1

FOR 5000WM, 5030WM (FLEX.CONTROL ASSY)


241VW

FOR 5001WM, 5031WM (FLEX.CONTROL ASSY)


242VW, (Ref. TASK 25-23-43-000-001-A).

Remove this/these lower sidewall panel(s):


1

FOR 5000WM, 5030WM (FLEX.CONTROL ASSY)


241UW

FOR 5001WM, 5031WM (FLEX.CONTROL ASSY)


242UW, (Ref. TASK 25-23-44-000-001-A).

Remove these emergency exit-frame linings:


1

FOR 5000WM, 5030WM (FLEX.CONTROL ASSY)


241CW 241LW

FOR 5001WM, 5031WM (FLEX.CONTROL ASSY)


242CW 242LW, (Ref. TASK 25-23-47-000-002-A).

Remove the air conditioning duct(s) as necessary (Ref. TASK 21-20-00-010-001-A).

25-62-43 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
Subtask 25-62-43-020-053-A
WARNING : MAKE SURE THAT THE SAFETY/LOCK PIN IS CORRECTLY INSTALLED IN THE REGULATOR
VALVE ASSEMBLY OF THE INFLATION RESERVOIR.
THIS PREVENTS ACCIDENTAL:
DISCHARGE OF THE INFLATION RESERVOIR
DEPLOYMENT OF THE ESCAPE-SLIDE
WHICH CAN CAUSE INJURY AND/OR DAMAGE.
A.

Removal of the Flexible Control Assembly 5000WM/5030WM (5001WM/5031WM)


(Ref. Fig. 25-62-43-991-00100-A - Flexible Control Assembly)
(1)

(2)

(3)

AES

In the aft cargo compartment at FR47:


(a)

Remove and discard the lockwire from the knurled sleeve nut (2).

(b)

Carefully loosen the knurled sleeve nut (2) and remove the collets from the cable joint.

(c)

Disconnect the flexible control assembly (1) from the release cable assembly (21).

In the passenger compartment:


(a)

Remove and discard the cotter pin (3).

(b)

Remove the pin (4) and the washers (5) and disconnect the flexible control assembly (1) from the
bellcrank (6).

(c)

Remove and discard the related lockwire and loosen the conduit adjust nuts (7) and (8).

(d)

Remove the nut (11), the bolt (9) and the washer (10).

(e)

Remove the nut (13), the bolt (12) and the flange (14).

(f)

Remove the used sealant from the flange (14), the bolts (9) and (12) and the nuts (11) and (13).

(g)

Remove and discard the related lockwire and loosen the bracket attach nuts (15) and (16).

(h)

Remove the nuts (19), the screws (17), the washers (18) and the clamps (20).

Remove the flexible control assembly (1) from the aircraft structure.

25-62-43 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

5002WM

5003WM
5002WM
5001WM
5031WM

A
EXAMPLE

B
G

5000WM
5030WM 1

FR47

A
5003WM

FR37
5
5
13
14
12

5031WM
5030WM
5001WM
5000WM
1

11
10

7
9

H
EXAMPLE
RELEASE
LEVER
LATCH PIN
19

18
20

17
EMERGENCY
EXIT HATCH

NOTE:
1

180.0mm (7.09in.)
RADIUS MINIMUM
N_MM_256243_4_AAMA_01_00

AES

FIGURE 25-62-43-991-00100-A SHEET 1


Flexible Control Assembly

25-62-43 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

D
B

FR47

FLEXIBLE CONTROL ASSEMBLY

ASSEMBLY
ATTACH
BRACKET

AFT CARGO COMPARTMENT


1

COLLET

C
FR47

67.0 2.0mm
(2.640.08in.)
FR47

CAP

15
16

CABLE END

ADAPTER

11.5 1.7mm

(0.450.07in.)
21
TEST TOOL
(PN TLW 101)

COLLET

KNURLED
SLEEVE NUT

2
21

1
CURSOR

TEST TOOL INSTALLATION


LOOSEN THE KNURLED SLEEVE NUT (2) AT FR47
CABLE JOINT AND GET ACCES TO THE COLLETS.
1

REMOVE BOTH COLLETS AND MOVE APART THE


CABLE JOINT.

F
CABLE
JOINT

REMOVE THE CAP AND CONNECT THE TEST TOOL


ADAPTER TO THE CABLE END OF THE FLEXIBLE
CONTROL ASSEMBLY (1).
PUT THE COLLETS IN POSITION AND TIGHTEN THE
TEST TOOL KNURLED SLEEVE NUT.
SET THE TEST TOOL CURSOR TO ZERO.

N_MM_256243_4_AAMA_02_00

AES

FIGURE 25-62-43-991-00100-A SHEET 2


Flexible Control Assembly

25-62-43 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-62-43-400-001-A
Installation of the Flexible Control Assembly
FIN 5032WM, 5033WM
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment


REFERENCE

TLW101
B.

Consumable Materials

REFERENCE
Material No: 09-018B
Material No: 19-010
C.

QTY
DESIGNATION
1
TEST TOOL-RELEASE CABLE,ESCAPE SLIDE

DESIGNATION
SEALANTS
LOW ADHESION POLYSULFIDE SEALANT
LOCKWIRE STAINLSS STL ANNEALED 0.8MM DIA

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

241
CENTER PASSENGER COMPARTMENT
242
CENTER PASSENGER COMPARTMENT
FOR FIN 5000WM
FOR FIN 5030WM(FLEX.CONTROL ASSY)
151KW, 241CW, 241DW, 241LW,
241MW, 241QW, 241TW, 241UW,
241VW, 241WW
FOR FIN 5001WM
FOR FIN 5031WM(FLEX.CONTROL ASSY)
152KW, 241VW, 242CW, 242DW,
242LW, 242MW, 242QW, 242TW,
242UW, 242WW
FOR FIN 7506MM(RESERVOIR ASSY OWS L)
151KW
FOR FIN 7507MM(RESERVOIR ASSY OWS R)
152KW
D.

Expendable Parts

FIG.ITEM
3

DESIGNATION

IPC-CSN
25-62-04-10-070

cotter pin
E.

Referenced Information

REFERENCE
21-20-00-010-001-A

DESIGNATION
Removal of the Air-Conditioning Distribution Ducts

21-20-00-410-001-A

Installation of the Air-Conditioning Distribution Ducts

AES

25-62-43 PB401

Page 1
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-21-41-000-001-A

Removal of the Passenger Seats

DESIGNATION

25-21-41-400-001-A

Installation of the Passenger Seats

25-23-43-400-001-A

Installation of the Upper Sidewall Panel(s)

25-23-44-400-001-A

Installation of the Lower Sidewall-Panels (Dado Panels)

25-23-47-400-002-A

Installation of the Upper Sidewall Panel Assy 241LW, (242LW), 241CW,


(242CW) and 241FW, (242FW)

25-23-48-400-001-A

Installation of the Cove Light Panels

25-62-00-081-001-A

Special Precautions after Work on the Offwing Escape-Slide Systems

25-62-00-481-001-A

Special Precautions before Work on the Offwing Escape-Slide Systems

52-21-11-000-001-A

Removal of the Emergency Exit Hatch

52-21-11-400-001-A

Installation of the Emergency Exit Hatch

52-30-00-860-002-A

Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

(Ref. Fig. 25-62-43-991-00100-A - Flexible Control Assembly)


FOR FIN 5001WM
FOR FIN 5031WM(FLEX.CONTROL ASSY)
25-23-43-000-001-A

Removal of the Upper Sidewall Panel(s)

25-23-44-000-001-A

Removal of the Lower Sidewall-Panels (Dado Panels)

25-23-47-000-002-A

Removal of the Upper Sidewall Panel Assy 241LW, (242LW), 241CW, (242CW)
and 241FW, (242FW)

25-23-48-000-001-A

Removal of the Cove Light Panels

3.

Job Set-up
Subtask 25-62-43-860-051-A
A.

Aircraft Maintenance Configuration


(1)

(2)

AES

In the aft cargo compartment:


(a)

Make sure that the offwing escape-slide system is safe (Ref. TASK 25-62-00-481-001-A).

(b)

Make sure that this/these access panel(s) is/are removed:


1

FOR 5000WM, 5030WM (FLEX.CONTROL ASSY)


151KW

FOR 5001WM, 5031WM (FLEX.CONTROL ASSY)


152KW.

In the passenger compartment:


(a)

Make sure that the passenger seats in the area of the emergency exit(s) are removed as necessary
(Ref. TASK 25-21-41-000-001-A).

(b)

Make sure that the emergency exit hatch(es) is/are removed (Ref. TASK 52-21-11-000-001-A).

(c)

Make sure that these cove light panels are removed:


1

FOR 5000WM, 5030WM (FLEX.CONTROL ASSY)


241DW 241MW 241QW 241TW 241WW

FOR 5001WM, 5031WM (FLEX.CONTROL ASSY)


242DW 242MW 242QW 242TW 242WW, (Ref. TASK 25-23-48-000-001-A).

25-62-43 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(d)

(e)

(f)

(g)
4.

Make sure that this/these upper sidewall panel(s) is/are removed:


1

FOR 5000WM, 5030WM (FLEX.CONTROL ASSY)


241VW

FOR 5001WM, 5031WM (FLEX.CONTROL ASSY)


241VW, (Ref. TASK 25-23-43-000-001-A).

Make sure that this/these lower sidewall panel(s) is/are removed:


1

FOR 5000WM, 5030WM (FLEX.CONTROL ASSY)


241UW

FOR 5001WM, 5031WM (FLEX.CONTROL ASSY)


242UW, (Ref. TASK 25-23-44-000-001-A).

Make sure that these emergency exit-frame linings are removed:


1

FOR 5000WM, 5030WM (FLEX.CONTROL ASSY)


241CW 241LW

FOR 5001WM, 5031WM (FLEX.CONTROL ASSY)


242CW 242LW, (Ref. TASK 25-23-47-000-002-A).

Make sure that the air conditioning duct(s) is/are removed as necessary (Ref. TASK
21-20-00-010-001-A).

Procedure
(Ref. Fig. 25-62-43-991-00100-A - Flexible Control Assembly)
Subtask 25-62-43-420-050-A
A.

Install the Flexible Control Assembly 5000WM/5030WM (5001WM/5031WM)


WARNING : MAKE SURE THAT THE SAFETY/LOCK PIN IS CORRECTLY INSTALLED IN THE
REGULATOR VALVE ASSEMBLY OF THE INFLATION RESERVOIR.
THIS PREVENTS ACCIDENTAL:
DISCHARGE OF THE INFLATION RESERVOIR
DEPLOYMENT OF THE ESCAPE-SLIDE
WHICH CAN CAUSE INJURY AND/OR DAMAGE.
(1)

Put the flexible control assembly (1) in position.

(2)

Make sure that you can see the orientation mark on the flexible control assembly (1).

(3)

Apply new sealant:


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA
WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN
YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND
SKIN IRRITANTS.

AES

25-62-43 PB401

Page 3
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(a)

Apply SEALANTS (Material No: 09-018B) to the flange attach bolts (9) and (12) and the nuts
(11) and (13).

(4)

Put the flange (14) in position and install and tighten the bolt (12) and the nut (13).

(5)

Install and tighten the bolt (9), the washer (10) and the nut (11).

(6)

Tighten the conduit adjust nuts (7) and (8).

(7)

Connect the flexible control assembly (1) to the bellcrank (6) and install the washers (5) and the pin
(4).

(8)

Safety the pin (4) with a new (IPC-CSN 25-62-04-10) cotter pin (3) (3).

(9)

Tighten the bracket attach nuts (15) and (16) with your fingers.

(10) Put the clamps (20) in position and install and tighten the washers (18), the screws (17) and the nuts
(19) with your fingers.
NOTE :

Make sure that the conduit of the flexible control assembly at FR47 has a minimum bend radius
of 180.0 mm (7.0866 in.).

(11) At FR47, loosen the bracket attach nuts (15) and (16) and adjust the conduit housing to get these
distances:
(a)

Set the distance between the bottom end of the release cable and the bottom end of the conduit
housing to 11.5 +1.7 mm or -1.7 mm (0.4528 +0.0669 in. or -0.0669 in.).

(b)

Set the distance between the bottom end of the conduit housing and the top end of the attach
bracket to 67.0 +2.0 mm or -2.0 mm (2.6378 +0.0787 in. or -0.0787 in.).

(12) Tighten the screws (17) with 2, 8-3, 7 Nm.


(13) Tighten the bracket attach nuts (15) and (16) and safety them with lockwire LOCKWIRE STAINLSS
STL ANNEALED 0.8MM DIA (Material No: 19-010) .
Subtask 25-62-43-410-054-A
B.

Preparation for Adjustment:


WARNING : MAKE SURE THAT THE SAFETY/LOCK PIN IS CORRECTLY INSTALLED IN THE
REGULATOR VALVE ASSEMBLY OF THE INFLATION RESERVOIR.
THIS PREVENTS ACCIDENTAL:
DISCHARGE OF THE INFLATION RESERVOIR
DEPLOYMENT OF THE ESCAPE-SLIDE
WHICH CAN CAUSE INJURY AND/OR DAMAGE.
(1)

In the passenger compartment:


(a)

(2)

Install the emergency exit hatches and put them in the DISARMED/MANUAL position (Ref.
TASK 52-21-11-400-001-A).

In the cargo compartment:


(a)

Remove the cap and connect the TEST TOOL-RELEASE CABLE,ESCAPE SLIDE (TLW101)
adapter to the flexible control assembly.

(3)

Set the test tool cursor to zero.

(4)

Put the forward emergency exit hatch in the ARMED/AUTOMATIC position and remove the hatch
(Ref. TASK 52-21-11-000-001-A).
NOTE :

AES

During the removal of the hatch the flexible control assembly is operated when the latch pin
moves the release lever.

25-62-43 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(5)

Make sure that the test tool cursor has moved to show a minimum indication of 50.0 mm (1.97 in.).

(6)

If the test tool cursor shows less than the minimum indication, adjust the flexible control assembly as
follows:

Subtask 25-62-43-820-050-A
C.

Adjustment
(1)

Make sure that the test tool cursor shows a minimum indication of 50.0 mm (1.9685 in.).

(2)

If the test tool cursor shows less than the minimum indication, adjust the flexible control assembly as
follows:
(a)

Install the emergency exit hatch (Ref. TASK 52-21-11-400-001-A).

(b)

Adjust the conduit adjust nuts (7) and (8) on the flexible control assembly to adjust the conduit
length.

(c)

Do steps 4.B.(3) and (4) and 4.C.(1) again.

(3)

Do steps 4.B (3) and (4) and 4.C.(1) and (2) with the rear emergency exit hatch.

(4)

Safety the flange attach bolt (9) to the conduit adjust nut (7) with LOCKWIRE STAINLSS STL
ANNEALED 0.8MM DIA (Material No: 19-010) .

(5)

Safety the flange attach nut (11) to the conduit adjust nut (8) with LOCKWIRE STAINLSS STL
ANNEALED 0.8MM DIA (Material No: 19-010) .

(6)

Remove the test tool from the flexible control assembly (1).

(7)

Connect the flexible control assembly (1) to the release cable assembly (21). Install the two collets and
tighten the knurled sleeve nut (2).
NOTE :

When you install the collets, the slots in the collets must point to you. This lets you do a visual
check, that the inner cable stays connected while you tighten the knurled sleeve nut (2).

Subtask 25-62-43-710-050-A
D.

Do this test:
WARNING : MAKE SURE THAT THE SAFETY/LOCK PIN IS CORRECTLY INSTALLED IN THE
REGULATOR VALVE ASSEMBLY OF THE INFLATION RESERVOIR.
THIS PREVENTS ACCIDENTAL:
DISCHARGE OF THE INFLATION RESERVOIR
DEPLOYMENT OF THE ESCAPE-SLIDE
WHICH CAN CAUSE INJURY AND/OR DAMAGE.

5.

(1)

At the lower end of the release lever, try to lift the lever up with one finger. A strong resistance to lever
movement shows that the joint between the flexible control assembly (1) and release cable assembly
(21) is satisfactory.

(2)

A low resistance to lever movement shows that the cable joint is not correct. Loosen the knurled sleeve
nut (2), remove the two collets and make the cable joint again. Do step A again.

(3)

Safety the knurled sleeve nut (2) with lockwirwe LOCKWIRE STAINLSS STL ANNEALED 0.8MM DIA
(Material No: 19-010) .

Close-up
Subtask 25-62-43-410-050-A
A.

Close Access
(1)

AES

Make sure that the work area is clean and clear of tool(s) and other items.

25-62-43 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(2)

Install the air conditioning duct (Ref. TASK 21-20-00-410-001-A).

(3)

Install the emergency exit-frame linings (Ref. TASK 25-23-47-400-002-A).

(4)

Install the lower sidewall panel (Ref. TASK 25-23-44-400-001-A).

(5)

Install the upper sidewall panel (Ref. TASK 25-23-43-400-001-A).

(6)

Install the cove light panels (Ref. TASK 25-23-48-400-001-A).

(7)

Install the emergency exit hatches (Ref. TASK 52-21-11-400-001-A).

(8)

Install the passenger seats (Ref. TASK 25-21-41-400-001-A).

(9)

Remove the lockpin assembly from the valve/regulator assembly of the inflation reservoir (Ref. TASK
25-62-00-081-001-A).

(10) FOR 7506MM (RESERVOIR ASSY OWS L)


(a)

Install the access panel 151KW

(11) FOR 7507MM (RESERVOIR ASSY OWS R)


(a)

Install the access panel 152KW.

(12) Set the AFT CARGO COMPT light switch 8LU to the OFF position.
(13) Remove the access platform(s).
(14) Close the AFT cargo-compartment door (Ref. TASK 52-30-00-860-002-A).

AES

25-62-43 PB401

Page 6
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-62-43-000-002-A
Removal of the Rigid Control Assembly
FIN 5002WM, 5003WM
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

241
242

ZONE DESCRIPTION
CENTER PASSENGER COMPARTMENT
CENTER PASSENGER COMPARTMENT

B.

Referenced Information

REFERENCE
21-20-00-010-001-A

DESIGNATION
Removal of the Air-Conditioning Distribution Ducts

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

25-21-41-000-001-A

Removal of the Passenger Seats

25-23-47-000-002-A

Removal of the Upper Sidewall Panel Assy 241LW, (242LW), 241CW, (242CW)
and 241FW, (242FW)

25-23-48-000-001-A

Removal of the Cove Light Panels

25-62-00-481-001-A

Special Precautions before Work on the Offwing Escape-Slide Systems

(Ref. Fig. 25-62-43-991-00200-B - Rigid Control Assembly)


(Ref. Fig. 25-62-43-991-00200-C - Rigid Control Assembly)
3.

Job Set-up
Subtask 25-62-43-861-052-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-62-43-010-051-A
B.

4.

AES

Get Access
(1)

Do the special precaution before work on the off-wing escape-slide system (Ref. TASK
25-62-00-481-001-A).

(2)

If necessary remove the passenger seats (Ref. TASK 25-21-41-000-001-A) in the area of the emergency
exits.

(3)

Remove the cove light panels 241KW (242KW) and 241GW (242GW) (Ref. TASK 25-23-48-000-001A).

(4)

Remove the emergency-exit frame linings 241JW (242JW) and 241FW (242FW) (Ref. TASK
25-23-47-000-002-A).

(5)

Remove the air conditioning duct if necessary to get access to the rigid control assembly (Ref. TASK
21-20-00-010-001-A).

Procedure

25-62-43 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004
(Ref. Fig. 25-62-43-991-00200-B - Rigid Control Assembly)
** On A/C 005-099
(Ref. Fig. 25-62-43-991-00200-C - Rigid Control Assembly)
** On A/C 003-004
Subtask 25-62-43-020-054-A
A.

Disconnect the rigid control assembly, as follows:


(1)

Remove and discard the cotter pin (1).

(2)

Remove the pin (2), the spacers and space washers (3) and disconnect the rigid control assembly (4)
from the latch lever (5).

(3)

Remove the bracket attach bolts (6) and the nuts (7).

(4)

Remove and discard the cotter pins (8).

(5)

Remove the pins (9), the washers (10) and the handles (11) from the rigid control assembly (4).

(6)

Remove the flange attach bolts (12) and the nuts (13).

(7)

Remove the bolts (14), the nuts (15) and the clamps (16).

(8)

Remove the rigid control assembly (4) from the aircraft structure.

(9)

Remove the old sealant from the bolts (6) and (12) and the nuts (7) and (13).

** On A/C 005-099
Subtask 25-62-43-020-054-B
A.

AES

Removal of the Rigid Control Assembly


(1)

Remove and discard the cotter pin (1).

(2)

Remove the pin (2), the spacers and space washers (3) and disconnect the rigid control assembly (4)
from the latch lever (5).

(3)

Remove the bracket attach bolts (6) and the nuts (7).

(4)

Remove the nuts (13) and the bolts (12) and release the handle (11) from the burr-strip (9).

(5)

Remove the bolts (14), the nuts (15) and the clamps (16) and the rigid control assembly (4).

(6)

Remove the old sealant from the bolts (6) and (12) and the nuts (7) and (13).

25-62-43 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-004
5003WM

14

16
5002WM

15

BRACKET
FR41
FR38

4
6

15

20

16

4
12

14

3
2

FLANGE

20

10

17

POINT B

10

13

8 10

B
22

11

POINT A
12
21

FLANGE

23

10
10

24
SECTION

BB

13
8
10
23
11

18

26 19

25

26
N_MM_256243_4_BCM0_01_00

AES

FIGURE 25-62-43-991-00200-B SHEET 1


Rigid Control Assembly

25-62-43 PB401

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
5003WM
14
16

A
A

5002WM

15 7
BRACKET

FR41
4

FR38

C
20

16

15

12

3
9

10

14

20

3
2 17

13
POINT B

B
22

POINT A

11

12
21

10

23

24

SECTION

BB

13

C
11
23

18

26

19

25

26

N_MM_256243_4_ACN0_01_00

AES

FIGURE 25-62-43-991-00200-C SHEET 1


Rigid Control Assembly

25-62-43 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-62-43-400-002-A
Installation of the Rigid Control Assembly
FIN 5002WM, 5003WM
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Consumable Materials

REFERENCE
Material No: 09-018
Material No: 19-010
B.

DESIGNATION
SEALANTS
LOWADHESION POLYSULFIDE SEALANT
LOCKWIRE STAINLSS STL ANNEALED 0.8MM DIA

Expendable Parts

FIG.ITEM
1

DESIGNATION

IPC-CSN
25-62-04-10-070

cotter pin

** On A/C 003-004
8

cotter pins
C.

25-62-43-01-080

Referenced Information

REFERENCE
21-20-00-010-001-A

DESIGNATION
Removal of the Air-Conditioning Distribution Ducts

21-20-00-410-001-A

Installation of the Air-Conditioning Distribution Ducts

25-21-41-000-001-A

Removal of the Passenger Seats

25-21-41-400-001-A

Installation of the Passenger Seats

25-23-47-000-002-A

Removal of the Upper Sidewall Panel Assy 241LW, (242LW), 241CW, (242CW)
and 241FW, (242FW)

25-23-47-400-002-A

Installation of the Upper Sidewall Panel Assy 241LW, (242LW), 241CW,


(242CW) and 241FW, (242FW)

25-23-48-000-001-A

Removal of the Cove Light Panels

25-23-48-400-001-A

Installation of the Cove Light Panels

25-62-00-081-001-A

Special Precautions after Work on the Offwing Escape-Slide Systems

25-62-00-481-001-A

Special Precautions before Work on the Offwing Escape-Slide Systems

(Ref. Fig. 25-62-43-991-00200-B - Rigid Control Assembly)


(Ref. Fig. 25-62-43-991-00200-C - Rigid Control Assembly)
3.

Job Set-up
** On A/C ALL
Subtask 25-62-43-860-052-A
A.

Get Access
(1)

AES

Make sure that the off-wing escape-slide system is safetied (Ref. TASK 25-62-00-481-001-A).

25-62-43 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

4.

(2)

Make sure that the passenger seats in the area of the emergency exits are removed as necessary (Ref.
TASK 25-21-41-000-001-A).

(3)

Make sure that the cove light panels 241KW (242KW) and 241GW (242GW) are removed (Ref. TASK
25-23-48-000-001-A).

(4)

Make sure that emergency-exit frame linings 241JW (242JW) and 241FW (242FW) are removed (Ref.
TASK 25-23-47-000-002-A).

(5)

Make sure that the air conditioning duct is removed as necessary (Ref. TASK 21-20-00-010-001-A).

Procedure

** On A/C 003-004
(Ref. Fig. 25-62-43-991-00200-B - Rigid Control Assembly)
** On A/C 005-099
(Ref. Fig. 25-62-43-991-00200-C - Rigid Control Assembly)
** On A/C 003-004
Subtask 25-62-43-420-051-A
A.

Install the Rigid Control Assembly


(1)

Put the rigid control assembly (4) in position.

(2)

Apply the new sealant:


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA
WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN
YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND
SKIN IRRITANTS.
(a)

Apply SEALANTS (Material No: 09-018) to the bolts (6) and (12), the nuts (7) and (13).

(3)

Install and tighten the bolts (6) and the nuts (7).

(4)

Install and tighten the bolts (12) and the nuts (13).

(5)

Put the clamps (16) in position and install and tighten the bolts (14) and the nuts (15).
NOTE :

(6)

AES

It is possible for the rigid control assembly (4) to move a small distance at its attachment points
that follow:
. The clamps (16)
. The flanges
. The brackets.

Put the handles (11) in position and install the pins (9) and the washers (10) and safety with new (IPCCSN 25-62-43-01) cotter pins (8) (8).

25-62-43 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(7)

Connect the rigid control assembly (4) to the latch lever (5) with the pin (2), the spacers and space
washers (3) and safety with a new (IPC-CSN 25-62-04-10) cotter pin (1) (1).

** On A/C 005-099
Subtask 25-62-43-420-051-B
A.

Install the Rigid Control Assembly


(1)

Put the rigid control assembly (4) in position.

(2)

Apply the new sealant:


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA
WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN
YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND
SKIN IRRITANTS.
(a)

Apply SEALANTS (Material No: 09-018) to the bolts (6) and (12), the nuts (7) and (13) and the
mating surface of the bracket (10).

(3)

Install and tighten the bolts (6) and (12) and the nuts (7) and (13).

(4)

Put the clamps (16) in position and install and tighten the bolts (14) and the nuts (15).
NOTE :

It is possible for the rigid control assembly (4) to move a small distance at its attachment points
that follow:
. The clamps (16)
. The flanges
. The brackets (10).

(5)

Attach the handles (11) to the aircraft structure with the burr-strip (9).

(6)

Connect the rigid control assembly (4) to the latch lever (5) with the pin (2), the spacers and space
washers (3) and safety with a new (IPC-CSN 25-62-04-10) cotter pin (1) (1).

** On A/C ALL
Subtask 25-62-43-820-051-B
B.

AES

Adjust the Release Mechanism


(1)

Move the latch lever (5) to the rear until it touches the latch lever bracket (21) at point A.

(2)

Move the bellcrank (17) to the rear until it touches the latch lever stop-bolt at point B.

(3)

Remove the lockwire from the spring strut adjust-nut (18).

(4)

Adjust the over-center spring strut (19) until the full dimension between the flanges of both end bushes
(26) is 53.00 +0.5 -0.5 (2.09 +0.02 -0.02 in.).

(5)

Safety the spring strut adjust-nut (18) with lockwire LOCKWIRE STAINLSS STL ANNEALED 0.8MM
DIA (Material No: 19-010) .

25-62-43 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(6)

If necessary, adjust the rubber ice-protection bellows (25). Make sure that the bellows are correctly
installed over the end bushes (26).

(7)

Remove the lockwire and turn the sleeve adjust nuts (20) until you get a clearance of 0.5 mm (0.02 in.)
at point A. Measure the clearance between the lip of the latch lever (5) and the top of the latch lever
bracket (21).

(8)

Turn the sleeve adjust nuts (20) 5 full turns more in the direction to loosen the linkage of the rigid
control assembly (4).

(9)

Safety the sleeve adjust nuts (20) with lockwire LOCKWIRE STAINLSS STL ANNEALED 0.8MM DIA
(Material No: 19-010) .

(10) Remove the lockwire and turn the adjust nuts of the connecting-rod (22) until the release levers (23)
touch the stops (24).
(11) Measure the clearance between the latch lever stop-bolt and the bellcrank (17) at point B. You must
have a clearance of 0.3 +0.1 -0.1 mm (0.012 +0.004 -0.004 in.).
(12) If the clearance is not in these limits, do steps (10) and (11) again.
(13) Safety the adjust nuts of the connecting-rod (22) with lockwire LOCKWIRE STAINLSS STL
ANNEALED 0.8MM DIA (Material No: 19-010) .
5.

Close-up
Subtask 25-62-43-410-052-A
A.

AES

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Install the air conditioning duct (Ref. TASK 21-20-00-410-001-A).

(3)

Install the emergency exit-frame linings (Ref. TASK 25-23-47-400-002-A).

(4)

Install the cove light panels (Ref. TASK 25-23-48-400-001-A).

(5)

Install the passenger seats (Ref. TASK 25-21-41-400-001-A).

(6)

Do the special precautions after work on the offwing escape-slide system (Ref. TASK 25-62-00-081-001A).

25-62-43 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-62-43-000-003-A
Removal of the Emergency Escape-Slide Release-Mechanism Assembly
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

AR

B.

WARNING NOTICE(S)

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-21-41-000-001-A

Removal of the Passenger Seats

25-23-47-000-002-A

Removal of the Upper Sidewall Panel Assy 241LW, (242LW), 241CW, (242CW)
and 241FW, (242FW)

25-23-48-000-001-A

Removal of the Cove Light Panels

25-62-00-481-001-A

Special Precautions before Work on the Offwing Escape-Slide Systems

25-80-00-000-001-A
52-21-11-000-001-A

Removal of the Insulation Blankets


Removal of the Emergency Exit Hatch

52-30-00-860-001-A
52-73-11-000-003-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump
Removal of the Proximity Switches of the FWD Emergency Exits

52-73-11-000-004-A

Removal of the Proximity Switches of the Aft Emergency Exits

(Ref. Fig. 25-62-43-991-00900-A - Release-Cable Connection)


(Ref. Fig. 25-62-43-991-00300-B - Emergency Escape-Slide Release-Mechanism Assembly)
(Ref. Fig. 25-62-43-991-00400-A - Release-Mechanism Proximity-Detector Assembly)
(Ref. Fig. 25-62-43-991-00500-B - Release-Mechanism Tie-Rod Assembly)
(Ref. Fig. 25-62-43-991-00600-A - Release-Mechanism Lever Assembly)
(Ref. Fig. 25-62-43-991-00700-A - Release-Mechanism Camshaft Assembly)
3.

Job Set-up
Subtask 25-62-43-861-050-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-62-43-010-058-A
B.

AES

Get Access
(1)

Open the AFT cargo-compartment door with the yellow electric pump (Ref. TASK 52-30-00-860-001A).

(2)

Put the ACCESS PLATFORM 2M (6 FT) in position at the AFT cargo-compartment door.

25-62-43 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(3)

Put the WARNING NOTICE(S) on the AFT cargo-compartment door to tell persons not to close the
door.

(4)

Do the special precautions before you work on the offwing escape-slide system(s) (Ref. TASK
25-62-00-481-001-A).

(5)

Remove the passenger seats in the area of the applicable emergency exit hatches (Ref. TASK
25-21-41-000-001-A).

(6)

Remove the applicable emergency exit hatches


(Ref. TASK 52-21-11-000-001-A).

(7)

Remove the access panels:


NOTE :

Access panel numbers for the RH emergency escape-slide release-mechanism assembly are given
in the brackets.

(a)

Remove the cove light panels 241DW (242DW), 241HW (242HW)


and 241MW (242MW) (Ref. TASK 25-23-48-000-001-A).

(b)

Remove the emergency-exit door-frame linings 241LW (242LW),


214CW (242CW) (Ref. TASK 25-23-47-000-002-A).

(8)

Remove the insulation blankets in the area that you are working (Ref. TASK 25-80-00-000-001-A).

(9)

Remove the proximity switches 5WN1 and 5WN2


(Ref. TASK 52-73-11-000-003-A).

(10) Remove the proximity switches 6WN1 and 6WN2


(Ref. TASK 52-73-11-000-004-A).
4.

Procedure
Subtask 25-62-43-020-056-A
A.

Disconnection of the Release Cable-Assembly


(Ref. Fig. 25-62-43-991-00900-A - Release-Cable Connection)
(1)

Remove and discard the lockwire (4) from the knurled sleeve-nut (5).

(2)

Loosen the knurled sleeve-nut (5) fully to get access to the two collets (7).

(3)

Remove and keep the two collets (7).

(4)

Disconnect the release cable-assembly from the flexible control-assembly:


CAUTION :

DO NOT PUSH THE END OF THE WIRE INTO THE WIRE-CONTROL ASSEMBLY. THIS
CAN CAUSE A KINK IN THE WIRE.

(a)

Carefully remove the end of the release cable-assembly (2) from the related slot of the flexible
control-cable (1).

(b)

Make sure that you do not push the end of the wire into the release cable-assembly (2).

(5)

Remove the protective plug (6) from the pocket (3).

(6)

Put the two collets (7) in their position on the end of the release cable-assembly (2).

(7)

Move the knurled sleeve-nut (5) up and install the protective plug (6).

Subtask 25-62-43-020-055-B
B.

AES

Removal of the Emergency Escape-Slide Release-Mechanism

25-62-43 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(Ref.
(Ref.
(Ref.
(Ref.
(Ref.

Fig.
Fig.
Fig.
Fig.
Fig.

25-62-43-991-00300-B
25-62-43-991-00400-A
25-62-43-991-00500-B
25-62-43-991-00600-A
25-62-43-991-00700-A

Emergency Escape-Slide Release-Mechanism Assembly)


Release-Mechanism Proximity-Detector Assembly)
Release-Mechanism Tie-Rod Assembly)
Release-Mechanism Lever Assembly)
Release-Mechanism Camshaft Assembly)

(1)

Disconnect the flexible control-cable and the rigid control-cable(s):


(Ref. Fig. 25-62-43-991-00300-B - Emergency Escape-Slide Release-Mechanism Assembly)

(2)

(a)

Remove the cotter pin (7) and the washer (8).

(b)

Discard the cotter pin (7).

(c)

Remove the clevis-pin (9) and the flexible control-cable (11) together with the washers (10).

(d)

Remove the cotter pin (6) and the washer (5).

(e)

Discard the cotter pin (6).

(f)

Record the position of the spacers (2) and (3).

(g)

Remove the clevis-pin (4) and the rigid control-cable(s) (1) together with the spacers (2) and (3).

Remove the release-mechanism proximity-detector assembly(ies)


(referred to as the proximity-detector assembly):
(Ref. Fig. 25-62-43-991-00400-A - Release-Mechanism Proximity-Detector Assembly)

(3)

(a)

Remove the nut(s) (37) and the pin(s) (38).

(b)

Remove the nuts (33), the bolts (35), the washers (34) and the proximity-detector assembly (20).

(c)

Disassemble the proximity-detector assembly:


1

Remove the nut (32) and the serrated-washer (31) from the actuating-rod (22).

Remove the target assembly (30), the rod-guide (29) and the washer (28).

Remove the nut (24) and the washer (23) from the bush (21).

Remove the bush (21).

Carefully remove the actuating-rod (22) from the switch-bracket (36).

Remove the spring (26), the bush (27), the nut (24) and the washer (23) and (25) from the
switch-bracket (36).

Remove the release-mechanism tie-rod assemblies:


(Ref. Fig. 25-62-43-991-00500-B - Release-Mechanism Tie-Rod Assembly)

AES

(a)

Remove and discard the cotter pins (45).

(b)

Remove the castellated nuts (46) and the washers (47).

(c)

Record the location of the bushes (52) and (53).

(d)

Hold the tie-rod assembly (54), and remove the bolt (50) and the washer (48).

(e)

Release the tie-rod assembly (54) from the lever assembly and remove the bushes (52) and (53).

(f)

Record the location of the bushes (61) and (62).

(g)

Hold the over-center spring-rod assembly (63) (referred to as the spring-rod assembly) and remove
the bolt (51) and the washer (49).

25-62-43 PB401

Page 3
May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(h)

Release the spring-rod assembly (63) from the lever assembly and remove the bushes (61) and
(62).

(i)

Remove and discard the cotter pin (55).

(j)

Remove the castellated nut (56) and the washer (57).

(k)

Record the location of the bushes (59) and (60).

(l)

Hold the tie-rod assembly (54) and remove the bolt (58).

(m) Release the tie-rod assembly (54) from the camshaft assembly and remove the bushes (59) and
(60).

(4)

(n)

Remove and discard the cotter pin (64).

(o)

Remove the castellated nut (65) and the washer (66)

(p)

Record the location of the bushes (69) and (70).

(q)

Hold the spring-rod assembly (63) and remove the bolt (68) and the washer (67).

(r)

Release the spring-rod assembly (63) from the bracket (75) and remove the bushes (69) and (70).

(s)

Disassemble the spring-rod assembly:


1

Remove the eye-end fittings (42) and (44) from the bellows (40).

Remove the bushes (41) and the spring (43) from the bellows (40).

(t)

Remove the nut (72) and the bolt (71).

(u)

Remove the nuts (74) and the bolts (73), and the bracket (75) from the frame structure.

Remove the release-mechanism lever assembly:


(Ref. Fig. 25-62-43-991-00600-A - Release-Mechanism Lever Assembly)

AES

(a)

Remove the nuts (81), the bolts (80) and the release-mechanism lever assembly (82).

(b)

Remove the lever assembly from the lever bracket:


1

Remove and discard the cotter pin (85).

Remove the castellated nut (86), the washer (87) and the bolt (88).

Remove the lever assembly (83) together with the washers (84) from the lever bracket (94).

Record the location of the bushes (89) and (90).

Remove the bushes (89) and (90).

(c)

Remove and discard the lockwire from the setscrew (93) and the locking device (92).

(d)

Remove the nut (91), the locking device (92) and the setscrew (93).

(e)

Disassemble the lever assembly (83):


1

Carefully remove the double lever (105) together with the bushes (104) and the washers
(103).

Remove the bushes (104) from the double lever (105).

Remove the nuts (99).

Remove the lever (101), the bushes (98) and the washers (97).

Remove the bolts (95) and the washers (96) from the lever (100).

Remove the bushes (102) from the levers (100) and (101).

25-62-43 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(5)

Remove the release-mechanism camshaft assembly:


(Ref. Fig. 25-62-43-991-00700-A - Release-Mechanism Camshaft Assembly)
(a)

Remove the nut (120) and the bolt (119).

(b)

Remove and discard the cotter pin (110).

(c)

Remove the castellated nut (111) and the washer (112).

(d)

Remove the release lever (113) and the spacer (114).

(e)

Remove the stop screw (115).

(f)

Remove the nuts (117), the bolts (116) and the bearing flange (118) from the frame structure.

(g)

Remove and discard the lock-wire from the screws (125) and (128).

(h)

Remove the screw (125), the washer (126) and the release lever (127).

(i)

Disassemble the release lever:


1

Remove the screw (128) and the washer (129).

Remove the lever (130) from the release lever (127).

(j)

Remove the nuts (122), the bolts (123) and the bearing flange (124) from the frame structure.

(k)

Remove the camshaft assembly (121) together with the bearing flanges (118) and (124).

(l)

Remove the bearing flanges (118) and (124) from the shaft ends of the camshaft assembly (121).

(m) Disassemble the camshaft assembly:


1

Remove the bush (144).

Carefully pull the shaft (130) out of the camshaft (135).

Remove the nut (143) and the bolt (141).

Remove the lever (142) from the camshaft:


WARNING : BE CAREFUL WHEN YOU REMOVE THE LEVER FROM THE CAMSHAFT.
THE LEVER IS CONNECTED TO THE TORSION-SPRING, AND THE
TENSION OF THE TORSION-SPRING WILL CAUSE SUDDEN MOVEMENT
OF THE LEVER. THIS CAN CAUSE INJURY TO PERSONNEL AND/OR
DAMAGE TO EQUIPMENT.
a

AES

Remove the lever (142) from the camshaft (135).

Remove the torsion spring (140) and the washers (139) from the camshaft (135).

Remove the nut (138) and the bolt (131).

Remove the levers (132) and (137) together with the bush (134) from the camshaft (135).

Remove the washers (133) and (136) from the camshaft (135).

25-62-43 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

FR47

EXAMPLE

152KW

FR48

B
2
Z150
7507MM

151KW

7506MM

C
1
6

SLOT
7

FR47

7
2
1
5

C
4
5
2

N_MM_256243_4_AKM0_01_00

AES

FIGURE 25-62-43-991-00900-A SHEET 1


Release-Cable Connection

25-62-43 PB401

Page 6
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

FR41

EXAMPLE
FR38

7
10
2

9
6
3
5

10
11

1
4
2

N_MM_256243_4_BDM0_01_00

AES

FIGURE 25-62-43-991-00300-B SHEET 1


Emergency Escape-Slide Release-Mechanism Assembly

25-62-43 PB401

Page 7
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

27

FR41
26
25
FR40

20

32
31

24
20

28

FR39
22

23
30

21
FR38
29

REF 527311

33

34
35

36

MAT. NO.
09019

34

B
37

38
38

37
N_MM_256243_4_AEM0_01_00

AES

FIGURE 25-62-43-991-00400-A SHEET 1


Release-Mechanism Proximity-Detector Assembly

25-62-43 PB401

Page 8
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
41

MAT. NO.
04004

40

41

43

44

42

FR40
45
MAT. NO.
04004
FR39

47
LEVER ASSEMBLY

B
46
61
64

71

48

63

50

53
66

69

65

62

52
49

70

51
55

68

54

72

57
75

67
74

73

MAT. NO.
09019

56

59
CAMSHAFT ASSEMBLY
58

60
N_MM_256243_4_BFM0_01_00

AES

FIGURE 25-62-43-991-00500-B SHEET 1


Release-Mechanism Tie-Rod Assembly

25-62-43 PB401

Page 9
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
82

80

C
FR40

MAT. NO.
09019

FR39

81

83

D
84

84

85

89
87

86

90
0.9mm

92

(0.035in.)

0.9mm
(0.035in.)

91
93

88

94
N_MM_256243_4_AGMA_01_00

AES

FIGURE 25-62-43-991-00600-A SHEET 1


Release-Mechanism Lever Assembly

25-62-43 PB401

Page 10
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

101

99

97

100
98

103

97
104
97
98

102
97

95
104
105

103
102
96

N_MM_256243_4_AGMA_02_00

AES

FIGURE 25-62-43-991-00600-A SHEET 2


Release-Mechanism Lever Assembly

25-62-43 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

110

112

116

113
114

111

118
117

PUNCH MARK "A"

FR40
115

FR39
MAT. NO.
09019

D
E

119

121

PUNCH MARK "C"

120
122
124
123

125
128
126

D
C

129

MAT. NO.
09019

130

127

PUNCH MARK "B"

PUNCH MARK "D"

N_MM_256243_4_AHMA_01_00

AES

FIGURE 25-62-43-991-00700-A SHEET 1


Release-Mechanism Camshaft Assembly

25-62-43 PB401

Page 12
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

MAT. NO.
04004

130

MAT. NO.
04004

132
133

135
MAT. NO.
04004

MAT. NO.
04004

131

136
137
139

134

PUNCH MARK "H"


140
141

LOCATING HOLE
142

F
LOCATING HOLE

138

PUNCH MARK "G"

144

143

PUNCH MARK "F"

G
PUNCH MARK "E"

N_MM_256243_4_AHMA_02_00

AES

FIGURE 25-62-43-991-00700-A SHEET 2


Release-Mechanism Camshaft Assembly

25-62-43 PB401

Page 13
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-62-43-400-003-A
Installation of the Emergency Escape-Slide Release-Mechanism Assembly
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

AR

ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE

No specific
No specific
No specific

AR
AR
1

GAGE - FEELER
GAGE-SLIDE
SCRAPER - NON METALLIC

No specific

AR

WARNING NOTICE(S)

No specific

Torque wrench: range to between 0.20 and 3.60 M.DAN (2.00 and 26.00
LBF.FT)

TLW101
B.

1
Consumable Materials

REFERENCE
Material No: 04-004
Material No: 05-002
Material No: 09-019
Material No: 11-003
Material No: 19-003
Material No: 19-010
C.

AES

DESIGNATION
COMMON GREASES
SYNTH. ESTER BASED GREASE HIGH PRESSURE
SPECIAL MATERIALS
PUTTY, ZINC CHROMATE GENERAL PURPOSE
SEALANTS
LOW ADHESION POLYSULFIDE SEALANT
CLEANING AGENTS
METHYL-ETHYL-KETONE
LINT-FREE COTTON CLOTH
LOCKWIRE STAINLSS STL ANNEALED 0.8MM DIA

Expendable Parts

FIG.ITEM
6
7
103
84
85
45
64
55
110

TEST TOOL-RELEASE CABLE,ESCAPE SLIDE

DESIGNATION
cotter pin
cotter pin
washers
washers
cotter pin
cotter pins
cotter pin
cotter pin
cotter pin

IPC-CSN
25-62-04-10-070
25-62-04-10-070
25-62-04-12-040
25-62-04-12-040
25-62-04-12-070
25-62-04-13-080
25-62-04-13-080
25-62-04-13-170
25-62-04-14-080

25-62-43 PB401

Page 1
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
D.

Referenced Information

REFERENCE
20-11-11-911-001-A
24-42-00-861-001-A

DESIGNATION
WIRELOCKING
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-21-41-000-001-A

Removal of the Passenger Seats

25-21-41-400-001-A

Installation of the Passenger Seats

25-23-47-000-002-A

Removal of the Upper Sidewall Panel Assy 241LW, (242LW), 241CW, (242CW)
and 241FW, (242FW)

25-23-47-400-002-A

Installation of the Upper Sidewall Panel Assy 241LW, (242LW), 241CW,


(242CW) and 241FW, (242FW)

25-23-48-000-001-A

Removal of the Cove Light Panels

25-23-48-400-001-A

Installation of the Cove Light Panels

25-62-00-081-001-A

Special Precautions after Work on the Offwing Escape-Slide Systems

25-62-00-481-001-A

Special Precautions before Work on the Offwing Escape-Slide Systems

25-80-00-000-001-A
25-80-00-400-001-A
52-21-11-000-001-A

Removal of the Insulation Blankets


Installation of the Insulation Blankets
Removal of the Emergency Exit Hatch

52-21-11-400-001-A

Installation of the Emergency Exit Hatch

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

52-30-00-860-002-A
52-73-11-000-003-A

Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump
Removal of the Proximity Switches of the FWD Emergency Exits

52-73-11-000-004-A

Removal of the Proximity Switches of the Aft Emergency Exits

52-73-11-400-003-A

Installation of the Proximity Switches of the FWD Emergency Exits

52-73-11-400-004-A

Installation of the Proximity Switches of the Aft Emergency Exits

(Ref. Fig. 25-62-43-991-00300-B - Emergency Escape-Slide Release-Mechanism Assembly)


(Ref. Fig. 25-62-43-991-00400-A - Release-Mechanism Proximity-Detector Assembly)
(Ref. Fig. 25-62-43-991-00500-B - Release-Mechanism Tie-Rod Assembly)
(Ref. Fig. 25-62-43-991-00600-A - Release-Mechanism Lever Assembly)
(Ref. Fig. 25-62-43-991-00700-A - Release-Mechanism Camshaft Assembly)
(Ref. Fig. 25-62-43-991-00800-B - Adjustments)
(Ref. Fig. 25-62-43-991-00900-A - Release-Cable Connection)
3.

Job Set-up
Subtask 25-62-43-860-055-A
A.

AES

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the AFT cargo-compartment door is open


(Ref. TASK 52-30-00-860-001-A).

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(3)

Make sure that the ACCESS PLATFORM 2M (6 FT) is in position at the AFT cargo-compartment
door.

(4)

Make sure that the WARNING NOTICE(S), to tell persons not to close the door, is in position on the
AFT cargo-compartment door.

(5)

Make sure that the special precautions for the offwing escape-slide system(s) have been obeyed (Ref.
TASK 25-62-00-481-001-A).

(6)

Make sure that the passenger seats in the area of the applicable emergency exit hatches are removed
(Ref. TASK 25-21-41-000-001-A).

(7)

Make sure that the applicable emergency exit hatches are removed (Ref. TASK 52-21-11-000-001-A).

(8)

Make sure that the access panels are removed:


NOTE :

(9)

Access panel numbers for the RH emergency escape-slide release-mechanism assembly are given
in the brackets.

(a)

Make sure that the cove light panels 241DW (242DW), 241HW (242HW) and 241MW (242MW)
are removed (Ref. TASK 25-23-48-000-001-A).

(b)

Make sure that the emergency-exit door-frame linings 241CW (242CW) and 214LW (242LW) are
removed
(Ref. TASK 25-23-47-000-002-A).

Make sure that the insulation blankets, in the area that you are working, are removed (Ref. TASK
25-80-00-000-001-A).

(10) Make sure that the proximity switches 5WN1 and 5WN2 are removed (Ref. TASK 52-73-11-000-003-A).
(11) Make sure that the proximity switches 6WN1 and 6WN2 are removed (Ref. TASK 52-73-11-000-004-A).
4.

Procedure
Subtask 25-62-43-210-054-A
A.

Preparation for Installation


(1)

Clean the component interface and the adjacent area:


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA
WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN
YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND
SKIN IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.

AES

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(a)

Clean the component interface and the adjacent area with CLEANING AGENTS (Material No:
11-003) a LINT-FREE COTTON CLOTH (Material No: 19-003) and a SCRAPER - NON
METALLIC.

(2)

Do an inspection of the component interface and/or the adjacent area.

(3)

Make sure that the parts retained from the removed component are clean and in the correct condition.

Subtask 25-62-43-420-054-B
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN YOU
USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15 MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
B.

Installation of the Emergency Escape-Slide Release-Mechanism


(Ref. Fig. 25-62-43-991-00300-B - Emergency Escape-Slide Release-Mechanism Assembly)
(Ref. Fig. 25-62-43-991-00400-A - Release-Mechanism Proximity-Detector Assembly)
(Ref. Fig. 25-62-43-991-00500-B - Release-Mechanism Tie-Rod Assembly)
(Ref. Fig. 25-62-43-991-00600-A - Release-Mechanism Lever Assembly)
(Ref. Fig. 25-62-43-991-00700-A - Release-Mechanism Camshaft Assembly)
(Ref. Fig. 25-62-43-991-00800-B - Adjustments)
(1)

Install the release-mechanism camshaft assembly:


(Ref. Fig. 25-62-43-991-00700-A - Release-Mechanism Camshaft Assembly)
(a)

Assemble the camshaft assembly:


NOTE :

You will find punch marks on the camshaft (135), on the shaft (130) and on the lever
(142) to make the assembly easier.

Put the washers (133) and (136) in position on the shaft (135).

Put the lever (132) and (137) together with the bush (134) in position on the shaft (135).

Install the bolt (131) and the nut (138).

Put the washers (139) in position on the shaft (135).

Apply COMMON GREASES (Material No: 04-004) to the torsion spring (140).

Put the torsion spring (140) in position on the camshaft (135)

Make sure that the spring-end of the torsion spring (140) is engaged in the related locatinghole of the lever (137).

Install the lever (142):


WARNING : BE CAREFUL WHEN YOU INSTALL THE LEVER ON THE CAMSHAFT AND
CONNECT IT TO THE TORSION-SPRING.

AES

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THE TENSION OF THE TORSION-SPRING CAN CAUSE SUDDEN
MOVEMENT OF THE LEVER.
THIS CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO
EQUIPMENT.
a

Apply COMMON GREASES (Material No: 04-004) to the splines of the camshaft
(135) and the lever (142).

Apply a force on the spring-end of the torsion spring (140) and adjust a pre-tension to
between 0.875 and 1.049 M.DAN (77.43 and 92.83 LBF.IN)

Install the lever (142) on the camshaft (135).


NOTE :

Make sure that the spring-end of the torsion spring (140) is engaged in the related
locating-hole of the lever (142).

If the pre-tension of the torsion spring (140) is not in the limits to between 0.875 and
1.049 M.DAN (77.43 and 92.83 LBF.IN) you can adjust the pre-tension with the lever
(142).
NOTE :

(b)

It is permitted to install the lever (142) one spline next to the related punch
marks G and H.

Install the bolt (141) and the nut (143).

Apply COMMON GREASES (Material No: 04-004) to the inner splines of the camshaft
(135) and on the splines in the middle of the shaft (130).

10

Carefully push the shaft (130) through the opening of the camshaft (135) until you can
align the two punch marks E and F.

11

Align the two punch marks E and F and continue to push the shaft (130) into the
camshaft (135).

12

Install the bush (144).

Install the camshaft assembly:


NOTE :

AES

The punch mark G on the lever (142) must align with the punch mark H
on the camshaft (135).

You will find punch marks on the shaft-ends of the camshaft assembly (121), and on the
levers (113) and (127) to make the assembly easier.

Apply COMMON GREASES (Material No: 04-004) to the shaft-end splines of the camshaft
assembly (121).

Apply SEALANTS (Material No: 09-019) to the mating surfaces of the bearing flanges
(118) and (124).

Put the bearing flanges (118) and (124) in position on the shaft-ends of the camshaft
assembly (121).

Put the camshaft assembly (121) in position.

Apply SPECIAL MATERIALS (Material No: 05-002) to the threads of the bolts (116) and
(123), and on the thread of the stop-screw (115).

Put the bearing flange (124) in position on the frame structure.

Install the bolts (123) and the nuts (122).

Put the bearing flange (118) in position on the frame structure.

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9

Install the bolts (116), the stop screw (115) and the nuts (117).

10

Install the bolt (119) and the nut (120).

11

Install the release-lever (127):


a

Put the lever (130) in position on the release-lever (127).

Install the screw (128) and the washer (129) but tighten the screw by hand only.
NOTE :

Apply COMMON GREASES (Material No: 04-004) to the splines of the release-lever
(127).

Install the release-lever (127) on the shaft-end of the camshaft assembly (121).
NOTE :

e
12

The punch mark C on the release-lever (127) must align with the punch
mark D on the shaft-end of the camshaft assembly (121).

Install the bolt (125) and the washer (126).

Install the release-lever (113):


a

Apply COMMON GREASES (Material No: 04-004) to the splines of the release-lever
(113).

Put the spacer (114) in position on the shaft-end of the camshaft assembly (121).

Install the release-lever (113) on the shaft-end of the camshaft assembly (121).
NOTE :

(2)

The adjustment of the release-lever (127) is done after the complete


installation of the emergency escape-slide release-mechanism assembly.

The punch mark A on the release-lever (113) must align with the punch
mark B on the shaft-end of the camshaft assembly (121).

Install the washer (112) and the castellated nut (111).

Install the new (IPC-CSN 25-62-04-14) cotter pin (110) .

Install the release-mechanism lever assembly:


(Ref. Fig. 25-62-43-991-00600-A - Release-Mechanism Lever Assembly)
(a)

Assemble the lever assembly (83):


1

Apply COMMON GREASES (Material No: 04-004) to the bushes (102).

Put the bushes (102) in position in the levers (100) and (101).

Put the washers (96) and the bolts (95) together with the washers (97) and the bushes (98)
in position on the lever (100).

Put the lever (101) in position and install the nuts (99), but do not tighten the nuts at this
time.

Make sure that the levers (100) and (101) are aligned and tighten the nuts (99).

Apply COMMON GREASES (Material No: 04-004) to the bushes (104).

Put the bushes (104) in position in the double lever (105).

Put the double lever (105) in its position between the levers (100) and (101).

Adjust the lever assembly (83):


a

AES

Measure the distance between the double lever (105) and the levers (100) and (101)
with a GAGE - FEELER (see DETAIL B).

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(b)

(3)

Make sure that the distance is not more than


0.9 mm (0.0354 in.).

If the distance between the levers is not in this tolerance adjust the distance with the
(IPC-CSN 25-62-04-12) washers (103) .

Assemble the release-mechanism lever assembly (82):


1

Install the setscrew (93), the locking device (92) and the nut (91).

Apply COMMON GREASES (Material No: 04-004) to the bushes (89) and (90).

Put the bushes (89) and (90) in position in the lever bracket (94) as recorded in the
removal procedure.

Apply COMMON GREASES (Material No: 04-004) to the bolt (88).

Put the lever assembly (83) in position in the lever bracket (94) and install the bolt (88).

Adjust the release-mechanism lever assembly (82):


a

Measure the distance between the lever assembly (83) and the lever bracket (94) with
a GAGE - FEELER (see DETAIL B).

Make sure that the distance is not more than


0.9 mm (0.0354 in.).

If the distance between the levers is not in this tolerance adjust the distance with the
washers (84).

Remove the bolt (88) and install the (IPC-CSN 25-62-04-12) washers (84) as
necessary.

Install the bolt (88), the washer (87) and the castellated nut (86).

TORQUE the castellated nut (86) to between 0.30 and 0.35 M.DAN (26.55 and 30.97
LBF.IN) and install the new (IPC-CSN 25-62-04-12) cotter pin (85) .

(c)

Apply SEALANTS (Material No: 09-019) to the mating surface of the release-mechanism lever
assembly (82).

(d)

Apply SPECIAL MATERIALS (Material No: 05-002) to the threads of the bolts (80).

(e)

Put the release-mechanism lever assembly (82) in position and install the bolts (80) and the nuts
(81).

Install the release-mechanism tie-rod assembly:


(Ref. Fig. 25-62-43-991-00500-B - Release-Mechanism Tie-Rod Assembly)

AES

(a)

Apply SEALANTS (Material No: 09-019) to the mating surface of the bracket (75).

(b)

Apply SPECIAL MATERIALS (Material No: 05-002) to the threads of the bolts (71) and (73).

(c)

Put the bracket (75) in position and install the bolts (71) and (73), and the nuts (72) and (74).

(d)

Apply COMMON GREASES (Material No: 04-004) to the bushes (59) and (60).

(e)

Put the bushes (59) and (60), together with the tie-rod assembly (54), in position on the
camshaft-assembly as recorded in the removal procedure.

(f)

Install the bolt (58), the washer (57) and the castellated nut (56).

(g)

Install the new (IPC-CSN 25-62-04-13) cotter pin (55) .

(h)

Apply COMMON GREASES (Material No: 04-004) to the bushes (52) and (53).

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(i)

Put the bushes (52) and (53), together with the other end of the tie-rod assembly (54), in
position on the lever-assembly as recorded in the removal procedure.

(j)

Install the bolt (50) and the washer (48) to hold the tie-rod assembly (54) in position.

(k)

Assemble the over-center spring-rod assembly (63)


(reffered to as the spring-rod assembly):

(l)

Apply COMMON GREASES (Material No: 04-004) to the spring (43) and on the inside
surface of the bellows (40).

Put the spring (43) in position in the bellows (40).

Apply COMMON GREASES (Material No: 04-004) to the shaft of the tie-rod end (44).

Put the tie-rod ends (42) and (44) together with the bushes (41) in position.

Make sure that the tie-rod ends are correctly installed in the spring (43).

Apply COMMON GREASES (Material No: 04-004) to the bushes (69) and (70).

(m) Put the bushes (69) and (70), together with the spring-rod assembly (63), in position on the
bracket (75) as recorded in the removal procedure.

(4)

(n)

Install the bolt (68), the washers (67) and (66), and the castellated nut (65).

(o)

Install the new (IPC-CSN 25-62-04-13) cotter pin (64) .

(p)

Apply COMMON GREASES (Material No: 04-004) to the bushes (61) and (62).

(q)

Put the bushes (61) and (62), together with the other end of the spring-rod assembly (63), in
position on the lever assembly as recorded in the removal procedure.

(r)

Install the bolt (51) and the washer (49) to hold the spring-rod assembly (63) in position.

(s)

Install the washers (47) and the castellated nuts (46).

(t)

Install the new (IPC-CSN 25-62-04-13) cotter pins (45) .

Install the release-mechanism proximity-detector assemblies


(referred to as the proximity-detector assemblies):
(Ref. Fig. 25-62-43-991-00400-A - Release-Mechanism Proximity-Detector Assembly)
(a)

AES

Assemble the proximity-detector assemblies:


1

Apply COMMON GREASES (Material No: 04-004) to the actuating rod (22).

Put the actuating rod (22) a short distance in position in the switch-bracket (36).

Put the washer (23), the nut (24) and the washer (25) in position on the actuating rod
(22).

Apply COMMON GREASES (Material No: 04-004) to the spring (26).

Put the spring (26) and the bush (27) in position in the switch-bracket (36) and push the
actuating rod (22) in position.

Put the bush (21) in position and install the washers (23) and the nut (24).

Put the washer (28), the rod-guide (29) and the target assembly (30) in position.

Put the serrated washer (31) in position and install the nut (32).

(b)

Apply SEALANTS (Material No: 09-019) to the mating surfaces of the proximity-detector
assemblies (20).

(c)

Apply SPECIAL MATERIALS (Material No: 05-002) to the threads of the bolts (35).

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(5)

(d)

Put the proximity-detector assemblies (20) in position on the frame structure, and install the bolts
(35), the washers (34) and the nuts (33).

(e)

Apply SPECIAL MATERIALS (Material No: 05-002) to the threads of the pins (38).

(f)

Put the pins (38) in position in the frame structure and install the nuts (37).

Adjust the over-center spring-rod assembly


(reffered to as the spring-rod assembly):
(Ref. Fig. 25-62-43-991-00800-B - Adjustments)

(6)

(a)

Cut, remove and discard the lock-wire from the lock-nut (1) of the eye-end fitting.

(b)

Loosen the lock-nut (1) of the eye-end fitting.

(c)

Move the latch lever rearward until it touches the lever bracket at POINT A.

(d)

Move the double lever rearward until it touches the latch lever stop-bolt (2) at POINT B.

(e)

Turn the adjusting-rod (3) and adjust the spring-rod assembly to 53.0 +0.5 mm or -0.5 mm
(2.0866 +0.0197 in. or -0.0197 in.).

(f)

Tighten the lock-nut (1) of the eye-end fitting.

(g)

Safety the lock-nut (1) with LOCKWIRE STAINLSS STL ANNEALED 0.8MM DIA (Material No:
19-010) (Ref. TASK 20-11-11-911-001-A).

(h)

Make sure that the rubber bellows of the over-center spring rod is in its correct position after you
have done the adjustment.

Install the rigid control-cables:


(Ref. Fig. 25-62-43-991-00300-B - Emergency Escape-Slide Release-Mechanism Assembly)

(7)

(a)

Apply COMMON GREASES (Material No: 04-004) on the clevis-pin (4).

(b)

Put the rigid control-cables (1) together with the spacers (2) and (3), as recorded in the removal
procedure, in position and install the clevis-pin (4).

(c)

Put the washer (5) in position and install the new (IPC-CSN 25-62-04-10) cotter pin (6) .

Adjust the distance between the latch lever and the lever bracket:
(Ref. Fig. 25-62-43-991-00800-B - Adjustments)
(a)

Cut, remove and discard the lock-wire from the lock-nuts (4) and the sleeve adjust-nuts (6) of the
rigid control-cables (5).

(b)

Loosen the lock-nuts (4) of the rigid control-cables (5).

(c)

Turn the sleeve adjust-nuts (6) and adjust the distance between the latch lever and the lever
bracket at POINT A to between 0.5 +0.1 mm or -0.1 mm (0.0197 +0.0039 in. or -0.0039 in.).
NOTE :

(8)

AES

Measure the distance, between the top of the lever bracket and the lip of the latch lever
with a GAGE - FEELER.

(d)

Loosen the sleeve adjust nuts (6) FIVE FULL TURNS.

(e)

Tighten the lock-nuts (4) of the rigid control-cables (5).

(f)

Safety the lock-nuts (4) and the sleeve adjust-nuts (6) with LOCKWIRE STAINLSS STL
ANNEALED 0.8MM DIA (Material No: 19-010) (Ref. TASK 20-11-11-911-001-A).

Adjust the distance between the double lever and the latch lever:

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(Ref. Fig. 25-62-43-991-00800-B - Adjustments)
(a)

Cut, remove and discard the lock-wire from the lock-nuts (7) of the tie-rod (8).

(b)

Loosen the lock-nuts (7) of the tie-rod (8).

(c)

Make sure that the release lever (14) touches the stop screw (15) at POINT D (see DETAIL
C)

(d)

Turn the tie-rod (8) clockwise or counterclockwise to adjust the distance between the double lever
and the latch lever at POINT B.

(e)

Adjust the distance between the double lever and the latch lever at POINT B to 0.3 +0.1 mm
or -0.1 mm (0.0118 +0.0039 in. or -0.0039 in.).
NOTE :

(f)

Make sure that the eye-ends of the tie-rod (8) are in safety.
NOTE :

(9)

Measure the distance, between the double lever and the latch lever stop-bolt (2) with a
GAGE - FEELER.

If you cannot push a needle or equivalent through the inspection holes, the eye-ends are in
safety.

(g)

Tighten the lock-nuts (7) of the tie-rod (8).

(h)

Safety the lock-nuts (7) with LOCKWIRE STAINLSS STL ANNEALED 0.8MM DIA (Material
No: 19-010) (Ref. TASK 20-11-11-911-001-A).

Adjust the clearence between the release levers and the release pins of the emergency-exit hatches:
(Ref. Fig. 25-62-43-991-00800-B - Adjustments)
(a)

Adjust the release lever of the AFT emergency-exit hatch:


1

Put the AFT emergency-exit hatch in the installed position


(Ref. TASK 52-21-11-400-001-A).

Cut, remove and discard the lock-wire from the lock-nut (10) of the setscrew (9).

Loosen the lock-nut (10) of the setscrew (9).

Make sure that the release pin of the emergency-exit hatch is in the ARMED Position
(see DETAIL D).

Make sure that the double lever touches the setscrew (9) at POINT C (see DETAIL
A).

Move the emergency-exit hatch until you can measure the distance between the release lever
(14) and the release pin (16).

Turn the setscrew (9) and adjust the distance between the release lever (14) and the release
pin (16) to 1.0 +0.5 mm or -0.5 mm (0.0394 +0.0197 in. or -0.0197 in.).
NOTE :

(b)

Tighten the lock-nut (10) of the setscrew (9).

Safety the lock-nut (10) with LOCKWIRE STAINLSS STL ANNEALED 0.8MM DIA
(Material No: 19-010) (Ref. TASK 20-11-11-911-001-A).

10

Remove the AFT emergency-exit hatch.

Adjust the release lever of the FWD emergency-exit hatch:


1

AES

Measure the distance with a GAGE - FEELER.

Put the FWD emergency-exit hatch in the installed position


(Ref. TASK 52-21-11-400-001-A).

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2

If necessary loosen the bolt (19).

Make sure that the release pin of the emergency-exit hatch is in the ARMED Position
(see DETAIL D).

Make sure that the double lever touches the setscrew (9) at POINT C (see DETAIL
A).

Move the emergency hatch until you can measure the distance between the release lever
(17) and the release pin (21).

Move the lever (20) to adjust the distance between the lever (17) and the release pin (21)
with a GAGE - FEELER
to 1.0 +0.5 mm or -0.5 mm (0.0394 +0.0197 in. or -0.0197 in.).

Tighten the bolt (19).

Safety the bolts (18) and (19) with LOCKWIRE STAINLSS STL ANNEALED 0.8MM DIA
(Material No: 19-010) (Ref. TASK 20-11-11-911-001-A).

Remove the FWD emergency-exit hatch.

(10) Connect the flexible control-cable:


(Ref. Fig. 25-62-43-991-00300-B - Emergency Escape-Slide Release-Mechanism Assembly)
(a)

Apply COMMON GREASES (Material No: 04-004) to the clevis-pin (9).

(b)

Put the flexible control-cable (11) together with the washers (10) in position and install the clevispin (9).

(c)

Put the washer (8) in position and install the new (IPC-CSN 25-62-04-10) cotter pin (7) .

(11) Adjust the flexible control-cable:


(Ref. Fig. 25-62-43-991-00800-B - Adjustments)
(a)

Cut, remove and discard the lock-wire from the lock-nuts (11) and the sleeve adjust-nuts (12) of
the flexible control-cable (13).

(b)

Loosen the lock-nuts (11) of the flexible control-cable (13).

(c)

Turn the sleeve adjust-nut (12) and adjust the distance at the end of the flexible control-cable
(13) to 11.5 +1.7 mm or -1.7 mm (0.4528 +0.0669 in. or -0.0669 in.).
NOTE :

(d)

Measure the distance at the outer end of the flexible control-cable (13) (see DETAIL
K) with a GAGE-SLIDE.

Do a check of the adjusted distance at the end of the flexible control-cable (13):
1

Pull the end of the flexible control-assembly (13) three times.

Measure the distance at the end of the flexible control-cable (13) with a GAGE-SLIDE.

If the distance is not in the limits of 11.5 +1.7 mm or -1.7 mm (0.4528 +0.0669 in. or
-0.0669 in.), do the steps (c) thru (e) again.

(e)

Tighten the lock-nuts (11) of the flexible control-cable (13).

(f)

Safety the lock-nuts (11) and the sleeve adjust-nut (12) with LOCKWIRE STAINLSS STL
ANNEALED 0.8MM DIA (Material No: 19-010) (Ref. TASK 20-11-11-911-001-A).

(12) Adjust the cable-travel of the flexible control-cable:


(Ref. Fig. 25-62-43-991-00800-B - Adjustments)

AES

25-62-43 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(a)

Put the emergency-exit hatches in the installed position


(Ref. TASK 52-21-11-400-001-A).

(b)

Install the TEST TOOL-RELEASE CABLE,ESCAPE SLIDE (TLW101) on the flexible control
assembly (see DETAIL L):
1

Remove the protective plug and the two collets from the test tool.

Carefully engage the test tool into the related slot of the flexible control-cable (13).

Put the two collets in position, on the connection of the test tool and the flexible controlassembly.

Move the knurled sleeve-nut up and install it to the flexible control-assembly.

(c)

Set the test tool cursor to zero.

(d)

Make sure that the release pin (16) of the FWD emergency-exit hatch is in the ARMED
position (see DETAIL D).

(e)

Make sure that the release lever (14) is in the INACTIVATED position (see DETAIL C).

(f)

Open and remove the FWD emergency-exit hatch.


NOTE :

During the opening of the hatch, the release pin (16) moves the release lever (14) and the
flexible control-cable (13) is operated.

(g)

Make sure that the test-tool cursor has moved and shows a minimum cable-travel of 50.0 mm
(1.9685 in.).

(h)

If the test-tool cursor shows less than the minimum cable-travel of 50.0 mm (1.9685 in.), you
must adjust the flexible control-assembly.

(i)

Adjust the flexible control-assembly:


1

Put the emergency-exit hatches back in the installed position


(Ref. TASK 52-21-11-400-001-A).

Cut, remove and discard the lock-wire from the adjust nuts (22) and (23) of the flexible
control-assembly.

Loosen the adjust nuts (22) and (23).

Turn the adjust nuts (22) and (23) to adjust the cable-travel.

Tighten the adjust nuts (22) and (23).

(j)

Do a check of the adjusted cable-travel and do the steps (a) thru (h) again

(k)

Safety the adjust nuts (22) and (23) with LOCKWIRE STAINLSS STL ANNEALED 0.8MM DIA
(Material No: 19-010) (Ref. TASK 20-11-11-911-001-A).

(l)

Remove the test tool from the flexible control-assembly.


1

Loosen the knurled sleeve-nut fully and remove the two collets.

Carefully remove the test tool from the related slot of the flexible control-cable (13).

Put the two collets in position on the test tool, move the knurled sleeve-nut up and install
the plug.

Subtask 25-62-43-420-055-A
C.

AES

Connection of the Release-Cable Assembly


(Ref. Fig. 25-62-43-991-00900-A - Release-Cable Connection)

25-62-43 PB401

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AIRCRAFT MAINTENANCE MANUAL
(1)

Remove the protective plug:


CAUTION :

(a)

Remove the protective plug (6) from the knurled sleeve nut (5) to get access to the two collets
(7).

(b)

Remove and keep the two collets (7).

(c)

Make sure that you do not push the end of the wire into the release-cable assembly (2).

(d)

Put the protective plug (6) in the pocket (3).

(2)

Carefully engage the end of the release-cable assembly (2) in the related slot of the flexible controlassembly (1).

(3)

Put the two collets (7) in their positions, on the connection of the release- cable assembly (2) and the
flexible control-assembly (1).
NOTE :

5.

DO NOT PUSH THE END OF THE WIRE INTO THE WIRE-CONTROL ASSEMBLY. THIS
CAN CAUSE A KINK IN THE WIRE.

When you install the collets (7), one of the slots in the collets must point to you. Through the
slot, you can do a visual check that the release-cable assembly (2) stays connected while you
tighten the knurled sleeve nut (5).

(4)

Move the knurled sleeve nut (5) up and install it on the flexible control-assembly (1).

(5)

Safety the knurled sleeve nut (5) with LOCKWIRE STAINLSS STL ANNEALED 0.8MM DIA (Material
No: 19-010) (Ref. TASK 20-11-11-911-001-A).

Close-up
Subtask 25-62-43-410-056-A
A.

Close Access
(1)

Install the proximity switches 5WN1 and 5WN2


(Ref. TASK 52-73-11-400-003-A).

(2)

Install the proximity switches 6WN1 and 6WN2


(Ref. TASK 52-73-11-400-004-A).

(3)

Do the special precautions after you have worked on the offwing escape-slide system(s) (Ref. TASK
25-62-00-081-001-A).

(4)

Remove the WARNING NOTICE(S) from the AFT cargo-compartment door.

(5)

Remove the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE from the AFT cargo-compartment
door.

(6)

Close the AFT cargo-compartment door with the yellow electric pump (Ref. TASK 52-30-00-860-002A).

(7)

Install the insulation blankets (Ref. TASK 25-80-00-400-001-A).

(8)

Install the access panels:


NOTE :

AES

Access panel numbers for the RH emergency escape-slide release-mechanism assembly are given
in the brackets.

(a)

Install the cove light panels 241DW (242DW), 241HW (242HW)


and 241MW (242MW) (Ref. TASK 25-23-48-400-001-A).

(b)

Install the emergency-exit door-frame linings 241CW (242CW)


and 214LW (242LW) (Ref. TASK 25-23-47-400-002-A).

25-62-43 PB401

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AIRCRAFT MAINTENANCE MANUAL
(9)

Install the emergency exit hatches (Ref. TASK 52-21-11-400-001-A).

(10) Install the passenger seats (Ref. TASK 25-21-41-400-001-A).


Subtask 25-62-43-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-62-43 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
B
DOUBLE LEVER

EXAMPLE
FR40

4
POINT C

10
LATCH LEVER

FR39

11

DOUBLE LEVER

A
2
3

12

13
POINT B

POINT A
7

OVERCENTER
SPRING ROD
EYEEND FITTING

8
LEVER BRACKET
7

N_MM_256243_4_BJMA_01_00

AES

FIGURE 25-62-43-991-00800-B SHEET 1


Adjustments

25-62-43 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

D
EXAMPLE
15

POINT D

14

RELEASE PIN IN ARMED POSITION

17

14

21

16

D
F
18

FWD EMERGENCY HATCH

AFT EMERGENCY HATCH

G
17

19
20

14

21
16

N_MM_256243_4_BJMA_02_00

AES

FIGURE 25-62-43-991-00800-B SHEET 2


Adjustments

25-62-43 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Z826

FR47

J
EXAMPLE

J
J
FR48

L
Z150

L
FLEXIBLE
CONTROLASSEMBLY

PROTECTIVE
PLUG

COLLET

13

FLEXIBLE
CONTROLASSEMBLY

COLLET

KNURLED
SLEEVE NUT

TEST TOOL
(TLW 101)

11.5 1.7mm
(0.453 0.067 in.)

CURSOR
N_MM_256243_4_BJMA_03_00

AES

FIGURE 25-62-43-991-00800-B SHEET 3


Adjustments

25-62-43 PB401

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** On A/C ALL

22

23
FLEXIBLE
CONTROLASSEMBLY

N_MM_256243_4_BJMA_04_00

AES

FIGURE 25-62-43-991-00800-B SHEET 4


Adjustments

25-62-43 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

SLIDE - ESCAPE, FWD AND AFT - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-62-44-000-012-A
Removal of the Escape-Slide Raft Pack-Assembly
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
1
ALLEN KEY 5/32 IN

No specific

AR

CAP - BLANKING

98D52103500000

SAFETY PIN - SLIDE ARMING

B.

DESIGNATION

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

52-10-00-410-001-A

Closing of the Passenger/Crew Door

52-10-00-860-001-A

Special Precautions before Work on the Passenger/Crew Door

(Ref. Fig. 25-62-44-991-03000-A - Escape-Slide Raft Pack-Assembly)


3.

Job Set-up
Subtask 25-62-44-860-066-A
A.

Aircraft Maintenance Configuration


(Ref. Fig. 25-62-44-991-03000-A - Escape-Slide Raft Pack-Assembly)
(1)

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

(2)

In the cockpit, on the overhead panel 25VU (SIGNS), make sure that the EMER EXIT LT switch (1) is
set to the OFF position.

(3)

Make sure that the passenger/crew door (referred to as door) is safetied:


WARNING : BEFORE YOU START WORK ON THE ESCAPE-SLIDE, MAKE SURE THAT THE DOOR
IS SAFETIED.
THIS PREVENTS SUDDEN MOVEMENT OF THE DOOR AND ACCIDENTAL
DEPLOYMENT OF THE ESCAPE-SLIDE, WHEN YOU OPEN THE DOOR. SUDDEN
MOVEMENT OF THE DOOR AND ACCIDENTAL DEPLOYMENT CAN CAUSE INJURY
AND/OR DAMAGE.

(4)

AES

(a)

Make sure that the door-damper and emergency-operation cylinder is DISARMED (Ref. TASK
52-10-00-860-001-A).

(b)

Make sure that the emergency control-handle (3) is set to the DISARMED/MANUAL position,
with the SAFETY PIN - SLIDE ARMING (98D52103500000) (4) installed.

Make sure that the applicable door is closed (Ref. TASK 52-10-00-410-001-A).

25-62-44 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
Subtask 25-62-44-020-083-A
A.

Removal of the Escape-Slide Raft Pack-Assembly


(Ref. Fig. 25-62-44-991-03000-A - Escape-Slide Raft Pack-Assembly)
(1)

Remove the decorative cover (20) from the pack-assembly (9):


NOTE :

(a)

Carefully lift the door with the door control-handle (2).

(b)

Hold the door and do not let it open fully.

(c)

Under the pack-assembly (9), open the straps (21) between the decorative cover (20) and the girt
assembly (11).

(d)

Carefully lower the door and lock it with the door control-handle (2).

(e)

For procedure 1 and 2:

(f)

(g)
(2)

There are three different procedures to attach the decorative cover (20):
. Procedure 1: With burr strips (VELCRO)
. Procedure 2: With dual-lock reclosable fastener-strips
. Procedure 3: With spring-loaded bolts.
The three different procedures are not interchangeable.
More force is necessary to open the dual-lock reclosable fastener-strips than to open the burr
strips. You hear a click when the two halves open.

Pull the bottom edge of the decorative cover (20) away from the pack-assembly (9) to
disengage the spring clips.

Carefully pull the top edge of the decorative cover (20) away from the attach-strips (16)
and remove the decorative cover (20).

For procedure 3:
1

Pull the bottom edge of the decorative cover (20) away from the pack-assembly (9) to
disengage the spring clips.

Disengage the spring-loaded bolts (73) and remove the decorative cover (20).

Keep the decorative cover (20) with the aircraft.

Safety the inflation reservoir of the escape-slide raft:


WARNING : MAKE SURE THAT THE SAFETY/LOCK PIN IS CORRECTLY INSTALLED IN THE
REGULATOR VALVE ASSEMBLY OF THE INFLATION RESERVOIR.
THIS PREVENTS ACCIDENTAL:
DISCHARGE OF THE INFLATION RESERVOIR
DEPLOYMENT OF THE ESCAPE-SLIDE
WHICH CAN CAUSE INJURY AND/OR DAMAGE.

(3)

(a)

Remove the lock pin (18) from the pocket (75) on the soft-cover (12) of the pack-assembly (9).

(b)

Install the lock pin (18) in the regulator valve assembly (19).

Get access to the girt bar (10) and the floor fittings (26):
CAUTION :

AES

DO NOT OPEN THE PASSENGER/CREW DOOR. IF YOU DO, YOU WILL START THE
SEQUENCE OF STEPS THAT PULLS THE INFLATABLE ASSEMBLY OUT OF THE
PACK-ASSEMBLY.

25-62-44 PB401

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AIRCRAFT MAINTENANCE MANUAL
(a)

Remove the SAFETY PIN - SLIDE ARMING (98D52103500000) (4) and move the emergency
control-handle (3) to the ARMED/AUTOMATIC position.

(b)

Carefully lift the door with the door control-handle (2).

(c)

Hold the door and do not let it open fully.

(d)

Remove the girt bar (10):


CAUTION :

(4)

Push the spring pawls (29) to release the girt bar (10).

Pull the girt bar (10) inboard and away from the floor fittings (26).

Put the girt bar (10) on the cabin floor, inboard of the floor fittings (26).

(e)

Carefully lower the door and lock it with the door control-handle (2).

(f)

Set the emergency control-handle (3) to the DISARMED/MANUAL position and install the
SAFETY PIN - SLIDE ARMING (98D52103500000) (4).

Remove the pack-assembly (9) from the door:


(a)

Remove the top attachments of the pack-assembly (9) with one of the two procedures:

(b)

Procedure 1:

(c)

Hold the pack-assembly (9).

Pull the PULL handles (44) to disengage the quick-release latches (43) from the mounting
pins (42).

Procedure 2:
1

Loosen the link nuts (46).

Remove the attach-links (48) and the PULL handles (47) from the stud assemblies (45).

Keep the attach-links (48) and the PULL handles (47) with the pack-assembly (9).

Hold the pack-assembly (9).

Remove the stud assemblies (45) with the ALLEN KEY 5/32 IN (49) from the door.
NOTE :

The allen key (49) must go through the wire loop (50).

Keep the stud assemblies (45) with the pack-assembly (9).


NOTE :

The wire that you can see through the heat shrink sleeve must correctly attach to
the stud assembly (45). If the wire does not attach correctly, you must not use the
stud assembly (45) for the next installation.

(d)

Tilt the pack-assembly (9) inboard on the supports (14) and hold it.

(e)

Disconnect the electrical connector (15):


CAUTION :

AES

DO NOT PULL THE GIRT ASSEMBLY. IF YOU DO, YOU WILL OPEN THE PACK
ASSEMBLY.

DO NOT USE ABRASIVES OR ABRASIVE TOOLS TO CLEAN, DISCONNECT OR


CONNECT THE ELECTRICAL CONNECTOR. ABRASIVES OR ABRASIVE TOOLS
WILL CAUSE DAMAGE TO THE CORROSION PROTECTION OF THE
ELECTRICAL CONNECTOR.

FOR 7500MM (ESCAPE SLIDE FWD L)


2871VC-A

25-62-44 PB401

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(f)

FOR 7501MM (ESCAPE SLIDE FWD R)


2870VC-A

FOR 7502MM (ESCAPE SLIDE AFT L)


2873VC-A

FOR 7503MM (ESCAPE SLIDE AFT R)


2872VC-A.

Put blanking caps on the disconnected electrical connector(s).

Lift the pack-assembly (9) from the supports (14) and put it on the cabin floor.
NOTE :

(5)

Remove the girt bar (10) from the girt assembly (11):
CAUTION :

AES

The pack-assembly (9) has a weight of approximately 50.0 kg (110.2311 lb).

DO NOT PULL THE GIRT ASSEMBLY. IF YOU DO, YOU WILL OPEN THE PACK
ASSEMBLY.

(a)

Open the burr strips of the girt assembly (11).

(b)

Remove the loop (35) of the survival-kit lanyard (white) (36) from the trigger lever (37).

(c)

Open the blue burr strips (38) and the green burr strips (39).

(d)

Remove the release strap (yellow) (40) from the trigger lever (37).

(e)

Pull the HANDLE (31) and open the lace-up joint (34).

(f)

Remove the mooring line (32) from the girt bar (10).

(g)

Remove the girt bar (10) from the open girt assembly (11).

(h)

Keep the girt bar (10) with the door.

(6)

Remove the pack-assembly (9) from the aircraft.

(7)

Make sure that you keep these removed components together with the pack-assembly (9):
. The attach-links (48) and the PULL handles (47)
. The stud assemblies (45).

25-62-44 PB401

Page 4
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
7503MM

A
EXAMPLE

7501MM

FR69

FR65

7502MM

A
FR21
FR15

GR
7500MM

25VU

C
B
SIGNS
EMER EXIT LT
ON
ARM
OFF

NOTE:
1

DISARMED POSITION

ARMED POSITION
N_MM_256244_4_BCMA_01_00

AES

FIGURE 25-62-44-991-03000-A SHEET 1


Escape-Slide Raft Pack-Assembly

25-62-44 PB401

Page 5
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

D
HK
14

18

20

15
17
16

14

HK
13

21
12

21
11

21

10

21

E
F
EXAMPLE

18

73
13
20
19

11

N_MM_256244_4_BCMA_02_00

AES

FIGURE 25-62-44-991-03000-A SHEET 2


Escape-Slide Raft Pack-Assembly

25-62-44 PB401

Page 6
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

H
EXAMPLE OF PROCEDURE 1
DOOR

L
J

42

10
43

J
74

37

28

27

10

26

SECTION

JJ

44

44

SHOWN IN INSTALLED POSITION

DOOR
25.0MM MIN
(0.98 in.)

43

42
DOOR

EXAMPLE OF PROCEDURE 2

35

47

HEATSHRINK
SLEEVE
46

26
36
45

48

10
50
37

49

NOTE:
3

29
ITEMS 36 AND 40 NOT SHOWN
N_MM_256244_4_BCMA_03_00

AES

FIGURE 25-62-44-991-03000-A SHEET 3


Escape-Slide Raft Pack-Assembly

25-62-44 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

35

39

40
38

36

R
Q

40

34

37

32

BURRSTRIP
31

NP

11

10

N_MM_256244_4_BCMA_04_00

AES

FIGURE 25-62-44-991-03000-A SHEET 4


Escape-Slide Raft Pack-Assembly

25-62-44 PB401

Page 8
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

51
52

11
75
10
13

76

18
SECTION

SECTION

TT

77

GIRT ASSEMBLY
FOLDED CORRECTLY

TT
GIRT ASSEMBLY
FOLDED INCORRECTLY

9
11

11
DOOR

DOOR

FLEXIBLE PART OF GIRT

FLEXIBLE PART OF GIRT

10

DOOR FITTINGS

STIFF PART OF GIRT

DOOR FITTINGS

STIFF PART OF GIRT


10
N_MM_256244_4_BCMA_05_00

AES

FIGURE 25-62-44-991-03000-A SHEET 5


Escape-Slide Raft Pack-Assembly

25-62-44 PB401

Page 9
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-62-44-400-007-A
Installation of the Escape-Slide Raft Pack-Assembly
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
1
ALLEN KEY 5/32 IN

No specific

No specific

WARNING NOTICE(S)
Torque wrench: range to between 30.00 and 220.00 LBF.IN (0.34 and 2.60
M.DAN)

98D52103500000
B.

DESIGNATION

SAFETY PIN - SLIDE ARMING

Referenced Information

REFERENCE
11-00-00-400-007-A

DESIGNATION
Installation of the ESSO (Scotchcal Labels)

23-73-00-861-001-A

Energize the Cabin Intercommunication Data System (CIDS)

24-41-00-862-002-A

De-energize the Aircraft Electrical Circuits Supplied from the External Power

24-41-00-862-002-A-01

De-energize the Aircraft Electrical Circuits Supplied from the APU

24-41-00-862-002-A-02

De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2)

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

33-51-00-710-001-A

Operational Test of the Emergency Lights

52-10-00-410-001-A

Closing of the Passenger/Crew Door

52-10-00-610-001-A

Replacement of the Diaphragm in the Percussion Mechanism of the Door


Damper and Emergency Operation Cylinder of the Passenger/Crew Doors

52-10-00-860-001-A

Special Precautions before Work on the Passenger/Crew Door

52-10-00-860-002-A

Special Precautions after Work on the Passenger/Crew Door

11-32-52-00
DOORS - DESCRIPTION AND OPERATION
(Ref. Fig. 25-62-44-991-00300-A - Pack-Assembly - Preparation for Installation)
(Ref. Fig. 25-62-44-991-01600-A - Girt Bar - Operational Test and Pin Inspection)
(Ref. Fig. 25-62-44-991-03000-A - Escape-Slide Raft Pack-Assembly)
(Ref. Fig. 25-62-44-991-03100-A - Installation Procedure of the Girt Bar)
(Ref. Fig. 25-62-44-991-01700-A - Visual Indicator - Adjustment)
(Ref. Fig. 25-62-44-991-02600-A - Monitoring, through CIDS)
3.

Job Set-up
Subtask 25-62-44-860-065-A
A.

Aircraft Maintenance Configuration


(1)

AES

Make sure that the ground service network is energized (Ref. TASK 24-42-00-861-001-A).

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AIRCRAFT MAINTENANCE MANUAL
(2)

In the cockpit on the overhead panel 25VU (SIGNS):


. Make sure that the EMER EXIT LT switch (1) is in the OFF position.

(3)

If you install the pack-assembly (9) at a passenger/crew door where the escape-slide raft has fired
during:
. An accident
. An operational test.
(a)

(4)

Make sure that the diaphragm is replaced in the percussion mechanism of the door damper and
emergency-operation cylinder (Ref. TASK 52-10-00-610-001-A).

Make sure that the door is safetied:


WARNING : BEFORE YOU START WORK ON THE ESCAPE-SLIDE, MAKE SURE THAT THE DOOR
IS SAFETIED.
THIS PREVENTS SUDDEN MOVEMENT OF THE DOOR AND ACCIDENTAL
DEPLOYMENT OF THE ESCAPE-SLIDE, WHEN YOU OPEN THE DOOR. SUDDEN
MOVEMENT OF THE DOOR AND ACCIDENTAL DEPLOYMENT CAN CAUSE INJURY
AND/OR DAMAGE.

(5)
4.

(a)

Make sure that the door-damper and emergency-operation cylinder is DISARMED (Ref. TASK
52-10-00-860-001-A).

(b)

Make sure that the emergency control-handle (3) is set to the DISARMED/MANUAL position
with the SAFETY PIN - SLIDE ARMING (98D52103500000) (4) installed.

Close the door from the passenger compartment (Ref. TASK 52-10-00-410-001-A).

Procedure
Subtask 25-62-44-560-052-A
A.

Inspection and Preparation of components for installation


(Ref. Fig. 25-62-44-991-00300-A - Pack-Assembly - Preparation for Installation)
(1)

Examine the pack-assembly (9):


(a)

Do a check of the general condition of the slide raft pack-assembly.

(b)

Make sure that the inflation reservoir is safetied:


WARNING : MAKE SURE THAT THE SAFETY/LOCK PIN IS CORRECTLY INSTALLED IN THE
REGULATOR VALVE ASSEMBLY OF THE INFLATION RESERVOIR.
THIS PREVENTS ACCIDENTAL:
DISCHARGE OF THE INFLATION RESERVOIR
DEPLOYMENT OF THE ESCAPE-SLIDE
WHICH CAN CAUSE INJURY AND/OR DAMAGE.
1

Make sure that the lockpin assembly (18) is installed in the regulator valve assembly (19).
NOTE :

AES

The lockpin assembly (18) is kept in a stowage pocket on the soft-cover of the
pack-assembly (9).

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(c)

Make sure that the routing of the inflation cable (51) is correct.
CAUTION :

An
.
.
.

MAKE SURE THAT THE INFLATION CABLE IS NOT PULLED OUT FROM THE
PACK-ASSEMBLY. IF IT IS PULLED OUT, DO NOT PUT IT BACK, BUT
REPLACE THE PACK-ASSEMBLY. IF THE INFLATION CABLE IS PUT BACK
INCORRECTLY, IT CAN PREVENT THE INFLATION OF THE ESCAPE-SLIDE
RAFT.

incorrect routing is given, if:


The inflation cable is pulled out of the pack-assembly.
The inflation cable is caught below the inflation reservoir.
The inflation cable is winded round the inflation reservoir.

(d)

Make sure that the parts retained from the removed component are clean and in the correct
condition.

(e)

Clean the component interface and/or the adjacent area.

(f)

Do an inspection of the component interface and/or the adjacent area.

(g)

Make sure that the connector (61) between the pull-handle cable (62) and the inflation cable is
connected.

(h)

Make sure that the connector (58) between the cable and loop assembly (57) and the cover
release-cable (59) is disconnected.
If you must disconnect the connector (58):
1

(i)

Carefully loosen the sleeve nut until you can remove the ball-end of the cable and loop
assembly (57) from the body.

Make sure that the pressure gage (53) (referred to as gage) shows the correct pressure.
NOTE :

(j)

There are two different types of gage (53) (MODEL A and MODEL B). MODEL A has a
green cursor which is temperature sensitive. MODEL B has a needle with an internal
mechanism, which is temperature sensitive. They can give temporary low pressure
indications when there are sudden temperature changes (from a cold to a warm
environment). The cursor/needle moves to changes in temperature faster than the gas can
expand in the inflation reservoir.

The permitted indications for MODEL A are as follows:


. AREA A (green cursor width) shows a correct indication.
. AREA B, which has half the range of AREA A, shows a permitted indication, because of
sudden temperature changes.

The permitted indications for MODEL B are as follows:


. The GREEN BAND shows a correct indication.
. AREA B, which has a range equal to AREA A, shows a permitted indication, because of
sudden temperature changes.

If the gage (53) shows an incorrect indication:


. Let temperature conditions become stable, then examine the gage (53) again.
. If the gage needle continues to show an incorrect indication, replace the pack-assembly (9).

WARNING : MAKE SURE THAT THE ELECTRIC HARNESS IS CORRECTLY INSTALLED ON THE PACKASSEMBLY. IF THE ELECTRICAL HARNESS IS NOT CORRECTLY INSTALLED, IT CAN
PREVENT THE CORRECT INFLATION AND/OR DEPLOYMENT OF THE ESCAPESLIDE/SLIDE RAFT.

AES

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(2)

Install the electrical harness (22) on the correct side of the pack-assembly (9):
NOTE :
(a)

The pack-assembly (9) can be installed on a left or a right door.


The electrical harness must come out of the side of the girt assembly in flight direction.

Put the pack-assembly (9) in front of the related door.


NOTE :

(b)

The pack-assembly (9) weighs approximately 50.0 kg (110.23 lb).

Pull the electrical harness (22) out from between the girt-assembly halves in the direction of the
door support-arm.
NOTE :

The electrical harness (22) must come out of the side of the girt assembly in flight
direction.

(c)

Discard the rubber band.

(d)

Pull open the burr-strips (Velcro) (54), (55) and (56).

(e)

Connect the quick-release connector (23).

(f)

Install the electrical harness (22) as shown:


. See DETAIL C for the right door.
. See DETAIL F for the left door.
1

(g)

Refer to the instructions on the soft-cover of the pack-assembly (9).


Make sure that the quick-release connector (22) is installed next to the STOW PLUG
HERE mark/placard.

Close the burr-strips (54), (55) and (56).

Subtask 25-62-44-710-060-A
B.

Operational Test Procedure before Installation


(Ref. Fig. 25-62-44-991-01600-A - Girt Bar - Operational Test and Pin Inspection)
(1)

(2)

Do an operational test of the girt bar (10) before installation in the girt assembly:
(a)

Hold the girt bar (10) and pull the trigger lever (37) in the direction shown.

(b)

Hold the trigger lever (37) and move the telescopic end-fitting (41) in and out of the girt bar
(10).

(c)

Make sure that the telescopic end-fitting (41) can move freely in the girt bar (10).

Do a visual inspection of the pin (69). Make sure that there is no corrosion.

Subtask 25-62-44-420-065-A
C.

Installation of the Escape-Slide Raft Pack-Assembly


(Ref. Fig. 25-62-44-991-03000-A - Escape-Slide Raft Pack-Assembly)
(1)

Install the girt bar (10) in the girt assembly (11):


CAUTION :

AES

DO NOT PULL THE GIRT ASSEMBLY. IF YOU DO, YOU WILL OPEN THE PACK
ASSEMBLY.

(a)

Open the burr strips of the girt-assembly (11).

(b)

Pull the HANDLE (31) and open the lace-up joint (34).

(c)

Install the girt bar (10).


(Ref. Fig. 25-62-44-991-03100-A - Installation Procedure of the Girt Bar)

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(d)

Safety the parachute pin with nylon cord.


NOTE :

(2)

(3)

The nylon cord must have a minimum breaking strain of 9.0 lb (4.0823 kg). The nylon
cord must agree with specification V-T-295, type II, class A, size E (p/n M11944-4
Vendor Air Cruisers/Aerazur).

Connect the connector (58) between the cable-and-loop assembly (57) and the cover release-cable (59):
(Ref. Fig. 25-62-44-991-00300-A - Pack-Assembly - Preparation for Installation)
(a)

Put the ball-end of the cable-and-loop assembly (57) into the body.

(b)

Tighten the sleeve nut.

Install the pack-assembly (9) on the door:


(a)

Remove the blanking caps from the electrical connector(s).

(b)

Make sure that the electrical connectors are clean and in the correct condition.

(c)

Put the pack-assembly (9) in position on the supports (14).


NOTE :

The pack-assembly has a weight of approximately 50.0 kg (110.2311 lb).

(d)

Tilt the pack-assembly (9) inboard and hold it in position on the supports (14).

(e)

Connect of the electrical connector (15):


CAUTION :

FOR 7500MM (ESCAPE SLIDE FWD L)


2871VC-A

FOR 7501MM (ESCAPE SLIDE FWD R)


2870VC-A

FOR 7502MM (ESCAPE SLIDE AFT L)


2873VC-A

FOR 7503MM (ESCAPE SLIDE AFT R)


2872VC-A

(f)

Install the top attachments of the pack-assembly (9) with one of the two procedures:

(g)

Procedure 1:
1

Make sure that the head of each mounting pin (42) has a minimum length of 25.0 mm
(0.9843 in.).

Make sure that the quick-release latches (43) are in a good condition and disengaged.
NOTE :

AES

DO NOT USE ABRASIVES OR ABRASIVE TOOLS TO CLEAN, DISCONNECT OR


CONNECT THE ELECTRICAL CONNECTOR. ABRASIVES OR ABRASIVE TOOLS
WILL CAUSE DAMAGE TO THE CORROSION PROTECTION OF THE
ELECTRICAL CONNECTOR.

You can disengage the quick-release latches:


. With your hand
. When you carefully pull the PULL handles.

Push the pack-assembly (9) against the door.

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4

Engage the quick-release latches (43):


CAUTION :

(h)

DO NOT USE A TOOL OR A METAL OBJECT TO ENGAGE THE QUICKRELEASE LATCHES. IF YOU DO, YOU CAN CAUSE DAMAGE TO THE
PACK-ASSEMBLY.

Use your hand to engage the quick-release latches (43) with the mounting pins (42).

Make sure that there is no play between the packboard (13) and the door.

If there is play, carefully tighten the mounting pins (42).


. Make sure that you do not disengage the quick-release latches (43).

Procedure 2:
1

Push the pack-assembly (9) against the door.

Make sure that the wire which you can see through the heat shrink sleeve of the stud
assemblies (45) correctly attaches to the stud assemblies (45).

WARNING : BEFORE YOU INSTALL THE STUD ASSEMBLY, MAKE SURE THAT IT IS NOT
DAMAGED. IF YOU INSTALL A DAMAGED STUD ASSEMBLY, IT CAN CAUSE
THE PACK ASSEMBLY TO DISENGAGE FROM THE DOOR.
3

Install the stud assemblies (45) in the door.

Carefully tighten the stud assemblies (45) with the ALLEN KEY 5/32 IN (49) and torque
them to 53.09 LBF.IN (0.60 M.DAN).
NOTE :

Make sure that there is no play between the packboard (13) and the door.

Connect the PULL handles (47) to the wire loops (50) with the attach links (48).
NOTE :

7
(4)

The PULL handles are attached to the soft-cover of the pack-assembly. It is not
necessary to remove the PULL handles when you connect them to the stud
assemblies.

Tighten the link nuts (46).

Install the girt bar (10) in the floor fittings (26):


CAUTION :

DO NOT OPEN THE PASSENGER/CREW DOOR. IF YOU DO, YOU WILL START THE
SEQUENCE OF STEPS THAT PULLS THE INFLATABLE ASSEMBLY OUT OF THE
PACK-ASSEMBLY.

(a)

Remove the SAFETY PIN - SLIDE ARMING (98D52103500000) (4) and move the emergency
control-handle (3) to the ARMED position.

(b)

Carefully lift the door with the door control-handle (2).

(c)

Hold the door and do not let it open fully.

(d)

Install the girt bar (10):


CAUTION :

AES

The allen key (49) must go through the wire loop (50).

DO NOT PULL THE GIRT ASSEMBLY. IF YOU DO, YOU WILL OPEN THE PACK
ASSEMBLY.

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1

Push the girt bar (10) into the floor fittings (26) until the spring pawls (29) engage.

Make sure that the girt assembly (11) is folded correctly. Refer to detail SECTION T-T.

(e)

Carefully lower the door and lock it with the door control-handle (2).

(f)

Make sure that the control-shaft levers (28) engage correctly in the holes of the girt bar (10).

(g)

Move the emergency control-handle (3) to the DISARMED position.

(h)

Carefully lift the door with the door control-handle (2).

(i)

Hold the door and do not let it open fully.

(j)

Make sure that the girt bar (10) engages correctly with the telescopic forks (27) of the door
structure.

(k)

Carefully lower the door and lock it with the door control-handle (2).

(l)

Move the emergency control-handle (3) to the ARMED position.

(m) Carefully lift the door with the door control-handle (2).
(n)

Hold the door and do not let it open fully.

(o)

Make sure that the girt bar (10) engages correctly in the floor fittings (26).

(p)

Carefully lower the door and lock it with the door control-handle (2).

(q)

Make sure that the girt bar (10) can move freely:
1

(r)
(5)

Move the emergency control-handle (3) to the DISARMED position and install the SAFETY PIN SLIDE ARMING (98D52103500000) (4).

Examine the forward side of the pack-assembly (9):


CAUTION :

(a)

MAKE SURE THAT THE INFLATION CABLE IS NOT PULLED OUT FROM THE PACKASSEMBLY. IF IT IS PULLED OUT, DO NOT PUT IT BACK, BUT REPLACE THE
PACK-ASSEMBLY. IF THE INFLATION CABLE IS PUT BACK INCORRECTLY, IT CAN
PREVENT THE INFLATION OF THE ESCAPE-SLIDE RAFT.

Make sure that the inflation cable (51) is not pulled out of the pocket (52). Refer to detail N.

(6)

Remove the lock pin (18) from the regulator valve assembly (19).

(7)

Put the lock pin (18) in the pocket (75) on the soft-cover (12) of the pack-assembly (9).

(8)

Install the decorative cover (20) on the pack-assembly (9):


NOTE :

(a)

AES

Move the emergency control-handle (3) from the ARMED to the DISARMED position four
times.

There are three different procedures to attach the decorative cover (20):
. Procedure 1: With burr strips (VELCRO)
. Procedure 2: With dual-lock reclosable fastener-strips
. Procedure 3: With spring-loaded bolts.
The three different procedures are not interchangeable.
More force is necessary to attach the dual-lock reclosable fastener-strips than to attach the burr
strips. You hear a click when the two halves engage.

For procedure 1 and 2:


1

Align the spring clips on the top edge of the decorative cover (20) with the slots (17) in the
packboard (13).

Push the top edge of the decorative cover (20) against the attach-strips (16).

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3
(b)

(9)

Push the bottom edge of the decorative cover (20) against the pack-assembly (9) until the
spring clips engage.

For procedure 3:
1

Engage the spring-loaded bolts (73).

Push the bottom edge of the decorative cover (20) against the pack-assembly (9) until the
spring clips engage.

(c)

Carefully lift the door with the door control-handle (2).

(d)

Hold the door and do not let it open fully.

(e)

Under the pack-assembly (9), engage the straps (21) between the decorative cover (20) and the
girt assembly (11).

(f)

Tighten the straps (21) and put the loose ends between the straps (21) and the pack-assembly
(9).

(g)

Carefully lower the door and lock it with the door control-handle (2).

(h)

Make sure that you can see the gage through the hole in the decorative cover (20).

Do a check of the decorative-cover installation:


(a)

Carefully lift the door with the door control-handle (2).

(b)

Slowly open the door. While opening, do a check of the clearance between the decorative cover
(20) and the door frame lining.

(c)

Fully open the door and lock it.

(d)

Do a check of the clearance between the decorative cover (20) and the fuselage.

(e)

Close and lock the door.

(10) Do a visual inspection of the visual indicator (30) and the ARMED indication:
(Ref. Fig. 25-62-44-991-01700-A - Visual Indicator - Adjustment)
(a)

Remove the SAFETY PIN - SLIDE ARMING (98D52103500000) (4) and move the emergency
control-handle (3) to the ARMED position.

(b)

If installed, make sure that the self-adhesive placards are in a good condition.
1

If necessary, install new self-adhesive placards, (Ref. TASK 11-00-00-400-007-A) and (Ref.
11-32-52-00).

Make sure that the point of the self-adhesive arrow (67) aligns with the RED mark.

If it does not, move the self-adhesive arrow (67) to the correct position.
NOTE :

(c)

If an ARMED placard (68) is installed on the cabin floor, it is not necessary to


make adjustments.

Move the emergency control-handle (3) to the DISARMED position and install the SAFETY PIN SLIDE ARMING (98D52103500000) (4).

Subtask 25-62-44-710-061-A
D.

AES

Operational Test of the Escape-Facilities


(Ref. Fig. 25-62-44-991-03000-A - Escape-Slide Raft Pack-Assembly)
(Ref. Fig. 25-62-44-991-02600-A - Monitoring, through CIDS)
(1)

Energize the Cabin Intercommunication Data-System (CIDS) (Ref. TASK 23-73-00-861-001-A).

(2)

Do the operational test of the emergency lights (Ref. TASK 33-51-00-710-001-A) or (Ref. AMM
33-51-00-710-010) .

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(3)

Put a WARNING NOTICE(S) on each door to tell persons not to open the door during the CIDS test.

(4)

Do the operational test of the inflation reservoir (slide-bottle) monitoring through the CIDS.
NOTE :

This test is applicable only if the Cabin Assignment Module (CAM) is programmed to monitor
the slide-bottles.

ACTION
1.At the PTP 110RH:
. Open the access door.

RESULT
At the PTP 110RH:

NOTE :
.

You can ignore other maintenance messages, if


they are shown.
Push the DSPL ON pushbutton switch.

The main menu page shows.

Push the SYSTEM STATUS line selection-key.

The SYSTEM STATUS page shows the message


SLIDES PRESS OK.

NOTE :

Push the DSPL ON pushbutton switch.

If the message SLIDES PRESS OK does not show,


push the CONT line selection-key until the
message shows.
The main menu page shows.

NOTE :
.

Close the access door.

5.

Close-up

The screen sets to off automatically after 10


minutes.

Subtask 25-62-44-410-072-A
A.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Put the door back to a serviceable condition (Ref. TASK 52-10-00-860-002-A).

(3)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

Subtask 25-62-44-862-053-A
B.

AES

De-energize the aircraft electrical circuits


(Ref. TASK 24-41-00-862-002-A) or (Ref. TASK 24-41-00-862-002-A-01) or (Ref. TASK 24-41-00-862-002A-02).

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** On A/C ALL
EXAMPLE OF ESCAPESLIDE
9

CE

F
EXAMPLE OF ESCAPESLIDE RAFT

D
9

CE
A

F
A
EXAMPLE

B
53

19

18

N_MM_256244_4_AEMA_01_00

AES

FIGURE 25-62-44-991-00300-A SHEET 1


Pack-Assembly - Preparation for Installation

25-62-44 PB401

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** On A/C ALL

C
EXAMPLE OF
RIGHT DOOR

RIGHT DOOR
DOOR SUPPORTARM

STOW EXCESS
CABLE UNDER VELCRO

THE ELECTRICAL HARNESS MUST


ALWAYS COME OUT OF THE
GIRT ASSEMBLY IN THE
DIRECTION OF THE DOOR
SUPPORTARM.

56

55

D
23

11

EXAMPLE

22 2
54

57
58
59

N_MM_256244_4_AEMA_02_00

AES

FIGURE 25-62-44-991-00300-A SHEET 2


Pack-Assembly - Preparation for Installation

25-62-44 PB401

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** On A/C ALL

E
EXAMPLE OF
LEFT DOOR

STOW PLUG
HERE
LEFT DOOR
DOOR SUPPORTARM

STOW EXCESS
CABLE UNDER VELCRO

THE ELECTRICAL HARNESS MUST


ALWAYS COME OUT OF THE
GIRT ASSEMBLY IN THE
DIRECTION OF THE DOOR
SUPPORTARM.

23

56

G
ESCAPESLIDE RAFT ONLY

55
54

52
22 2

11

F
EXAMPLE
61

51

60

62

N_MM_256244_4_AEMA_03_00

AES

FIGURE 25-62-44-991-00300-A SHEET 3


Pack-Assembly - Preparation for Installation

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** On A/C ALL

B
AREA B
GAGE
MODEL A

AREA A

NEEDLE

53

GREEN CURSOR

AREA B
GAGE
MODEL B

AREA A

RED BAND

GREEN BAND
TEMP.
COMP.
53

NEEDLE

N_MM_256244_4_AEMA_04_00

AES

FIGURE 25-62-44-991-00300-A SHEET 4


Pack-Assembly - Preparation for Installation

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** On A/C ALL
69

10

69

37

41

10

37

41

N_MM_256244_4_AJM0_01_00

AES

FIGURE 25-62-44-991-01600-A SHEET 1


Girt Bar - Operational Test and Pin Inspection

25-62-44 PB401

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** On A/C ALL
1

2
LEFT SIDE SHOWN, RIGHT SIDE SIMILAR

SHORT GIRT
FLAP
TELESCOPIC END
FITTING

GIRT BAR

VISUAL
INDICATOR
LONG GIRT
FLAP
BURRSTRIP
PUT THE ESCAPESLIDE RAFT PACKASSEMBLY ON
A FLAT SURFACE. MAKE SURE THAT THE SHORT
GIRT FLAP IS ON THE TOP OF THE
LONG GIRT FLAP.

WHEN YOU INSTALL THE GIRT BAR FOR


A LEFT OR A RIGHT DOOR, ALWAYS MAKE SURE
THAT THE TELESCOPIC ENDFITTING
IS IN THE AIRCRAFT FLIGHT DIRECTION

MOORING LINE LOOP

TEMPORARY TIE
BURRSTRIP

END FITTINGS

INSTALL THE MOORING LINE LOOP


ON THE GIRT BAR (THE LOOP IS
INSTALLED ON THE LEFT END OF THE GIRT
BAR AT ALL DOORS) AND ATTACH THE
MOORING LINE TO THE GIRT WITH THE
BURRSTRIP.
PUT THE GIRT BAR BETWEEN THE TWO
GIRT FLAPS. MAKE SURE THAT THE
ENDFITTINGS POINT AWAY
FROM THE ESCAPESLIDE RAFT PACKASSEMBLY.

HANDLE

PULL THE CORD LOOPS ATTACHED TO THE


LONG GIRT FLAP UP THROUGH THE
GROMMETS IN THE SHORT GIRT FLAP.
ATTACH A TEMPORARY TIE TO THE SMALL
CORD LOOP AND INSTALL THE
HANDLE WIRE LOOP OVER THE SMALL
CORD LOOP.
N_MM_256244_4_BGNA_01_00

AES

FIGURE 25-62-44-991-03100-A SHEET 1


Installation Procedure of the Girt Bar

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** On A/C ALL
5

TEMPORARY TIE
PARACHUTE
PIN

PUT THE LOOPS THROUGH EACH OTHER


FROM EACH END OF THE GIRT TOWARDS
THE CENTER, UNTIL THE LOOPS EITHER
SIDE OF THE SMALL LOOP GO OVER
THE SMALL LOOP.

PUT THE PARACHUTEPIN (ATTACHED


TO THE HANDLE) THROUGH
THE SMALL CORD LOOP AND REMOVE
AND DISCARD THE TEMPORARY TIE.

8
6 x HALF
HITCHES

SURVIVALKIT
LANYARD (WHITE)
RELEASE STRAP
(YELLOW)

SQUARE
KNOT

HANDLE
BURRSTRIP

BLUE
BURRSTRIP
GREEN
BURRSTRIP

SAFETY THE PARACHUTEPIN IN POSITION


WITH NYLON THREAD WITH A MINIMUM BREAKING
STRAIN OF 9.0lb (4.0823kg).

NOTE:

RELEASE TRIGGER

PUT THE HANDLE IN POSITION


AND ATTACH IT TO THE BURRSTRIP.
PUT THE RELEASE STRAP THROUGH
THE RELEASE TRIGGER AND
POSITION THE RELEASE STRAP ALONG
THE GIRT.

AN INITIAL SUPPLY OF NYLON THREAD


IS TEMPORARILY ATTACHED TO THE
HANDLE BURRSTRIP.
N_MM_256244_4_BGNA_02_00

AES

FIGURE 25-62-44-991-03100-A SHEET 2


Installation Procedure of the Girt Bar

25-62-44 PB401

Page 16
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
RELEASE
STRAP

LOOP OF THE
SURVIVALKIT LANYARD

LOOP OF THE
SURVIVALKIT
LANYARD

RELEASE
STRAP ATTACH
STRAP

TELESCOPIC
ENDFITTING

BURRSTRIP
TELESCOPIC
ENDFITTING

SURVIVALKIT
LANYARD
ATTACH STRAP
RELEASE TRIGGER

SURVIVALKIT
LANYARD

NOTE:
AT THE RIGHT DOORS, MAKE SURE THAT THE
RELEASE STRAP AND THE SURVIVALKIT LANYARD
DO NOT GO THROUGH THE MOORING LINE LOOP.
THE SURVIVALKIT LANYARD MUST NOT
GO THROUGH THE RELEASE TRIGGER.
ONLY THE ATTACH STRAP OF THE
SURVIVALKIT LANYARD MUST GO
THROUGH THE RELEASE TRIGGER.

RELEASE TRIGGER
PUT THE LOOP OF THE SURVIVALKIT
LANYARD ON THE TOP OF THE
TELESCOPIC ENDFITTING. CLOSE THE
ATTACH STRAP WITH THE BURRSTRIP.
10

SURVIVALKIT
LANYARD

11

RELEASE STRAP

BURRSTRIPS
GREEN BURRSTRIP
TO GREEN BURRSTRIP
BLUE BURRSTRIP
TO BLUE BURRSTRIP
ATTACH THE SURVIVALKIT LANYARD
TO THE RELEASE STRAP WITH THE
BURRSTRIPS THAT HAVE THE SAME COLOUR.
PUT THE SURVIVALKIT LANYARD
IN POSITION ALONG THE GIRT.
12

FOLD THE LONG GIRT FLAP OVER THE GIRT BAR.


ATTACH THE LONG GIRT FLAP TO THE
BURRSTRIPS ON THE SHORT GIRT FLAP.
NOTE:
LEFT INSTALLATION SHOWN.

RELEASE STRAP
AND SURVIVALKIT LANYARD
TELESCOPIC ENDFITTING

NOTE:

ESCAPESLIDE RAFT PACKASSEMBLY READY


FOR INSTALLATION

RIGHT INSTALLATION SHOWN.


THE TELESCOPIC ENDFITTING,
THE RELEASE STRAP AND THE
SURVIVALKIT LANYARD ARE ALWAYS
INSTALLED FORWARD.
N_MM_256244_4_BGNA_03_00

AES

FIGURE 25-62-44-991-03100-A SHEET 3


Installation Procedure of the Girt Bar

25-62-44 PB401

Page 17
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE

A
A
B
4

3
3

EXAMPLE OF
ESCAPESLIDE RAFT

3
2

30

30

30
RED MARK

NOTE:
1

TELESCOPIC FORK NOT SHOWN

DISARMED/MANUAL POSITION

ARMED/AUTOMATIC POSITION

68

N_MM_256244_4_DLHA_01_00

AES

FIGURE 25-62-44-991-01700-A SHEET 1


Visual Indicator - Adjustment

25-62-44 PB401

Page 18
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

67

C
EXAMPLE OF
ESCAPESLIDE

30 3
2

30

30

RED MARK

C
80

NOTE:
1

TELESCOPIC FORK NOT SHOWN

DISARMED/MANUAL POSITION

ARMED/AUTOMATIC POSITION

30 3
30 2

N_MM_256244_4_DLHA_02_00

AES

FIGURE 25-62-44-991-01700-A SHEET 2


Visual Indicator - Adjustment

25-62-44 PB401

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
B

A
110RH

PTP

FR21

FR12

CIDS
SYSTEM STATUS
SYSTEM TEST
PROGRAMMING

SYSTEM STATUS
SLIDE PRESS OK
LAV SMOKE DATA OK
RET

CONT
OR

SLIDES PRESS OK

DRAIN MAST OK
RET

CONT

N_MM_256244_4_AKM0_01_00

AES

FIGURE 25-62-44-991-02600-A SHEET 1


Monitoring, through CIDS

25-62-44 PB401

Page 20
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-62-44-000-011-A
Removal of the Inflated Escape-Slide Raft
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
1
ALLEN KEY 5/32 IN

No specific

AR

B.

DESIGNATION

CAP - BLANKING

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

52-10-00-610-001-A

Replacement of the Diaphragm in the Percussion Mechanism of the Door


Damper and Emergency Operation Cylinder of the Passenger/Crew Doors

CMM 25-61-20
(Ref. Fig. 25-62-44-991-02900-A - Escape Slide Raft - Inflated)
3.

Job Set-up
Subtask 25-62-44-860-063-A
A.

4.

Aircraft Maintenance Configuration


(Ref. Fig. 25-62-44-991-02900-A - Escape Slide Raft - Inflated)
(1)

Energize the ground service network (Ref. TASK 24-42-00-861-001-A).

(2)

In the cockpit, on the overhead panel 25VU (SIGNS):


. Make sure that the EMER EXIT LT switch (1) is set to the OFF position.

Procedure
Subtask 25-62-44-020-082-A
A.

Removal of the Inflated Escape-Slide Raft


(Ref. Fig. 25-62-44-991-02900-A - Escape Slide Raft - Inflated)
WARNING : BEFORE YOU START WORK ON THE ESCAPE-SLIDE, MAKE SURE THAT THE DOOR IS
SAFETIED.
THIS PREVENTS SUDDEN MOVEMENT OF THE DOOR AND ACCIDENTAL DEPLOYMENT
OF THE ESCAPE-SLIDE, WHEN YOU OPEN THE DOOR. SUDDEN MOVEMENT OF THE
DOOR AND ACCIDENTAL DEPLOYMENT CAN CAUSE INJURY AND/OR DAMAGE.

AES

25-62-44 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(1)

Safety the related open passenger/crew door with the safety-barrier strap (8).

(2)

Remove the inflated escape-slide raft (7):


CAUTION :

(a)

DO NOT LET THE INFLATED ESCAPE-SLIDE FALL TO THE GROUND. IF YOU DO,
YOU CAN CAUSE DAMAGE:
TO THE INFLATION RESERVOIR, WHICH IS KEPT BELOW THE ESCAPE-SLIDE,
OR TO THE SURFACE MATERIAL.

Carefully pull the electrical harness (22) to disconnect the quick-release connector (23).
NOTE :

(b)

Release the inflated escape-slide raft (7) from the aircraft:


1

Make sure that the ground area, where you will lower the escape-slide raft (7), is clean and
clear from sharp objects.

(c)

Pull open the burr strips of the girt assembly (11).

(d)

Remove the loop (35) of the survival-kit lanyard (white) (36) from the release trigger (37).

(e)

Pull open the blue (38) and the green (39) burr strips.

(f)

Remove the release strap (yellow) (40) from the trigger lever (37).

(g)

Pull the mooring line (32) from the girt pocket (33).

(h)

Hold the escape-slide raft (7) with the mooring line (32).

(i)

Pull the handle (31).

(j)

Slowly release the mooring line (32):


. The lace-up joint (34) opens.
. The girt assembly (11) releases from the girt bar (10).

(k)

Carefully lower the escape-slide raft (7) to the ground.


NOTE :

(3)

Two persons are necessary to hold the escape-slide raft (7) and lower it to the ground.

Remove the girt bar (10) from the floor fittings (26):
(a)

Pull the trigger lever (37) with your fingers.

(b)

Hold the trigger lever (37) and move the telescopic end-fitting (41) in the direction shown in
Detail G.

(c)

Remove the girt bar (10) from the floor fittings (26).

(d)

Remove the mooring line (32) from the girt bar (10).

(e)

Keep the girt bar (10) with the door.

(4)

Release the safety-barrier strap (8).

(5)

Lift the pack-assembly soft-cover (12).

(6)

Remove the decorative cover (20) from the pack-assembly (9):


NOTE :

AES

The quick-release connector (23) is in the burr strips (VELCRO) on the pack-assembly
soft-cover (12).

There are three different procedures to attach the decorative cover (20):
. Procedure 1: With burr strips (VELCRO)
. Procedure 2: With dual-lock reclosable fastener-strips
. Procedure 3: With spring-loaded bolts.
The three different procedures are not interchangeable.

25-62-44 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
More force is necessary to open the dual-lock reclosable fastener-strips than to open the burr
strips. You hear a click when the two halves open.
(a)

Release the straps (21) from the straps on the bottom inner edge of the decorative cover (20).

(b)

For procedure 1 and 2:

(c)

(7)

Pull the bottom edge of the decorative cover (20) away from the pack-assembly (9) to
disengage the spring clips.

Carefully pull the top edge of the decorative cover (20) away from the attach-strips (16)
and remove the decorative cover (20).

For procedure 3:
1

Pull the bottom edge of the decorative cover (20) away from the pack-assembly (9) to
disengage the spring clips.

Disengage the spring-loaded bolts (73) and remove the decorative cover (20).

(d)

Keep the straps (21) with the pack-assembly (9).

(e)

Keep the decorative cover (20) with the aircraft.

Remove the pack-assembly (9) from the door:


(a)

Remove the top attachments of the pack-assembly (9) with one of the two procedures:
1

Procedure 1:
a

Hold the pack-assembly (9).

Pull the PULL handles (44) to disengage the quick-release latches (43) from the
mounting pins (42).

Procedure 2:
a

Loosen the link nuts (46).

Remove the attach-links (48) and the PULL handles (47) from the stud assemblies
(45).

Keep the attach-links (48) and the PULL handles (47) with the pack-assembly (9).

Hold the pack-assembly (9).

Remove the stud assemblies (45) with the ALLEN KEY 5/32 IN (49) from the door.
NOTE :

Keep the stud assemblies (45) with the pack-assembly (9).

(b)

Let the pack-assembly (9) fall inboard on the supports (14) and hold it.

(c)

Disconnect the electrical connector (15):


CAUTION :

AES

The allen key (49) must go through the wire loop (50).

DO NOT USE ABRASIVES OR ABRASIVE TOOLS TO CLEAN, DISCONNECT OR


CONNECT THE ELECTRICAL CONNECTOR. ABRASIVES OR ABRASIVE TOOLS
WILL CAUSE DAMAGE TO THE CORROSION PROTECTION OF THE
ELECTRICAL CONNECTOR.

FOR 7500MM (ESCAPE SLIDE FWD L)


2871VC-A

FOR 7501MM (ESCAPE SLIDE FWD R)


2870VC-A

25-62-44 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

(d)

FOR 7502MM (ESCAPE SLIDE AFT L)


2873VC-A

FOR 7503MM (ESCAPE SLIDE AFT R)


2872VC-A

Put blanking caps on the disconnected electrical connector(s).

Remove the pack-assembly (9) from the aircraft.


NOTE :

(e)

(8)

The pack-assembly (9) has a weight of approximately 50.0 kg (110.2311 lb).

Make sure that you keep these removed components together with the pack-assembly (9):
. The straps (21)
. The attach-links (48) and the PULL handles (47)
. The stud assemblies (45).

Procedure out of the aircraft:


CAUTION :

KEEP OFF THE INFLATED ESCAPE-SLIDE. IF YOU GO ON IT, YOU CAN CAUSE
DAMAGE TO THE SURFACE MATERIAL.

(a)

Open the flapper valves (5) of the aspirator (6) to release the pressure from the escape-slide raft
(7).

(b)

Remove the broken links.


NOTE :

The bare wire of the broken link can cause damage to the slide inflatable material when
you fold the slide.

(c)

Fold the escape-slide raft (7).


Start from the bottom end of the escape-slide raft (7).

(d)

Carefully put the escape-slide raft (7), the pack-assembly (9) and the related components in a
clean box without sharp objects.

(e)

Return the parts to one of these two locations for servicing:


. The workshop (Ref. CMM 25-61-20)
. The manufacturer.

Subtask 25-62-44-860-064-A
B.

AES

Aircraft Maintenance Configuration


(1)

Replace the diaphragm in the percussion mechanism of the door-damper and emergency-operation
cylinder (Ref. TASK 52-10-00-610-001-A).

(2)

Install a serviceable escape-slide raft on the door.

25-62-44 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

7503MM

EXAMPLE

E
7501MM

FR69

FR65

7502MM

FR21
FR15

B
7500MM

B
EXAMPLE 5
6

D
25VU

C
3
2

SIGNS
EMER EXIT LT
ON
ARM
OFF

OFF

N_MM_256244_4_BAMA_01_00

AES

FIGURE 25-62-44-991-02900-A SHEET 1


Escape Slide Raft - Inflated

25-62-44 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

32

E
1
33

26

F
34
35
BURR STRIP

31

36
11
10

GH

26

37

35

39

NOTE:
1

ITEMS 36 AND 40 NOT SHOWN

40
38

36
N_MM_256244_4_BAMA_02_00

AES

FIGURE 25-62-44-991-02900-A SHEET 2


Escape Slide Raft - Inflated

25-62-44 PB401

Page 6
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

41

26
10

40

37

J
14
15

LN

20

16

LN

14

13

23
12

21
22

9
BURR STRIP

21
N_MM_256244_4_BAMA_03_00

AES

FIGURE 25-62-44-991-02900-A SHEET 3


Escape Slide Raft - Inflated

25-62-44 PB401

Page 7
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

K
EXAMPLE

L
EXAMPLE OF PROCEDURE 1
DOOR
73

13
20

P
42
43

SECTION
44

PP
SHOWN IN INSTALLED POSITION

44

DOOR
25.0MM MIN
(0.98 in.)

43

42

DOOR

EXAMPLE OF PROCEDURE 2

47
45

HEAT SHRINK
46
SLEEVE

48
50
49

N_MM_256244_4_BAMA_04_00

AES

FIGURE 25-62-44-991-02900-A SHEET 4


Escape Slide Raft - Inflated

25-62-44 PB401

Page 8
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-62-44-920-001-A
Remove the Pack-Assembly for Restoration
1.

Reason for the Job


(Ref. MPD 25-62-41-03-)
REMOVE DOOR ESCAPE SLIDE/RAFT FOR RESTORATION

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

831

FORWARD PASSENGER/CREW DOOR

832

AFT PASSENGER/CREW DOOR

841

FORWARD PASSENGER/CREW DOOR

842

AFT PASSENGER/CREW DOOR


B.

Referenced Information

REFERENCE
25-62-44-000-012-A

DESIGNATION
Removal of the Escape-Slide Raft Pack-Assembly

25-62-44-400-007-A

Installation of the Escape-Slide Raft Pack-Assembly

3.

Job Set-up
Subtask 25-62-44-010-067-B
A.

Get Access
(1)

4.

Remove the escape-slide raft pack-assembly (Ref. TASK 25-62-44-000-012-A).

Procedure
Subtask 25-62-44-280-050-B
A.

Workshop Procedure
(1)

5.

Do the restoration of the escape-slide raft pack-assembly, and refer to the manufacturers Component
Maintenance Manual (CMM).

Close-up
Subtask 25-62-44-410-069-B
A.

Close Access
(1)

AES

Install a serviceable or replacement escape-slide raft pack-assembly (Ref. TASK 25-62-44-400-007-A).

25-62-44 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

RESERVOIR - INFLATION, OFFWING ESCAPE SLIDE REMOVAL/INSTALLATION


** On A/C ALL
Task 25-62-46-000-001-A
Inflation Reservoir, Offwing Escape-Slide - Removal
FIN 7506MM, 7507MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

ALLEN KEY 3/16 IN

No specific
No specific
No specific

AR
AR
AR

CAP - BLANKING
PLUG - BLANKING
SAFETY CLIP - CIRCUIT BREAKER

B.

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

831

FORWARD PASSENGER/CREW DOOR

832

AFT PASSENGER/CREW DOOR

841

FORWARD PASSENGER/CREW DOOR

FOR FIN 7506MM(RESERVOIR ASSY OWS L)


151AX, 151CW, 151SW
FOR FIN 7507MM(RESERVOIR ASSY OWS R)
152CW, 152DX, 152SW
C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-62-00-820-001-A

Adjustment Procedure to Install the Lockpin in the Regulator Valve Assembly of


the Inflation Reservoir - Offwing Escape-Slide

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

(Ref. Fig. 25-62-46-991-00100-A - Inflation Reservoir Assembly 7506MM (7507MM))

AES

25-62-46 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
3.

Job Set-up
Subtask 25-62-46-861-050-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-62-46-010-050-A
B.

Get Access
(Ref. Fig. 25-62-46-991-00100-A - Inflation Reservoir Assembly 7506MM (7507MM))
(1)

Open the AFT cargo-compartment door (Ref. TASK 52-30-00-860-001-A).

(2)

Put an ACCESS PLATFORM 2M (6 FT) in position adjacent to the AFT cargo-compartment exit.

(3)

Set the AFT CARGO COMPT light switch 8LU to ON.

(4)

FOR 7506MM (RESERVOIR ASSY OWS L)


(a)

(5)

FOR 7507MM (RESERVOIR ASSY OWS R)


(a)

(6)

Remove the access panel 151CW, 151SW or 151AX.


Remove the access panel 152CW, 152SW or 152DX.

In the passenger compartment:


WARNING : MAKE SURE THAT THE HATCHES STAY CLOSED DURING THIS PROCEDURE. THIS
PREVENTS ACCIDENTAL DEPLOYMENT OF THE OFFWING ESCAPE- SLIDE.
ACCIDENTAL DEPLOYMENT CAN CAUSE INJURY TO PERSONS AND DAMAGE TO
EQUIPMENT.
(a)

Make sure that the hatches are closed during this task.

Subtask 25-62-46-865-050-A
C.

Open, safety and tag this(these) circuit breaker(s):


PANEL

49VU

DESIGNATION
COM/CIDS/DEU B/ESS

153RH

G03

121VU

COM NAV/CIDS/DEU B/NORM

162RH

M07

4.

FIN

LOCATION

Procedure
Subtask 25-62-46-020-050-A
A.

Removal of the Inflation Reservoir 7506MM (7507MM) - Charged


(Ref. Fig. 25-62-46-991-00100-A - Inflation Reservoir Assembly 7506MM (7507MM))
(1)

Safety the inflation reservoir (5):


WARNING : MAKE SURE THAT THE SAFETY/LOCK PIN IS CORRECTLY INSTALLED IN THE
REGULATOR VALVE ASSEMBLY OF THE INFLATION RESERVOIR.
THIS PREVENTS ACCIDENTAL:
DISCHARGE OF THE INFLATION RESERVOIR
DEPLOYMENT OF THE ESCAPE-SLIDE
WHICH CAN CAUSE INJURY AND/OR DAMAGE.

AES

(a)

Remove the lock pin (12) from the pocket (3).

(b)

Install the lock pin (12) in the regulator valve assembly (6).

25-62-46 PB401

Page 2
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(c)

If you cannot install the lock pin (12) in the regulator valve assembly (6) refer to (Ref. TASK
25-62-00-820-001-A).

(2)

Remove and discard the lockwire (19) from the sleeve nut (18).

(3)

Loosen the sleeve nut (18) fully to get access to the two clips (31).

(4)

Remove and keep the two clips (31).

(5)

Disconnect the wire-control assembly (2) from the flexible control-assembly (1):
CAUTION :

DO NOT PUT WEIGHT ON THE FWD PULLEY WHEN YOU CONNECT THE WIRECONTROL ASSEMBLY TO THE FLEXIBLE CONTROL-ASSEMBLY. WEIGHT ON THE
PULLEY CAUSES TENSION IN THE WIRE, WHICH CAN CAUSE THE END OF THE
WIRE TO BREAK.

CAUTION :

DO NOT PUSH THE END OF THE WIRE INTO THE WIRE-CONTROL ASSEMBLY. THIS
CAN CAUSE A KINK IN THE WIRE.

(a)

Carefully pull the end of the wire (25) out of the slot of the flexible control-assembly (1).

(b)

Make sure that you do not push the end of the wire (25) into the wire-control assembly (2).

(6)

Remove the protection plug (32) from the pocket (3).

(7)

Put the two clips (31) into the sleeve nut (18) and install the protection plug (32).

(8)

Disconnect the electrical connector (21):

(9)

(a)

FOR 7506MM (RESERVOIR ASSY OWS L)


7555VC-A.

(b)

FOR 7507MM (RESERVOIR ASSY OWS R)


7556VC-A.

Install the blanking cap (22) on the socket (24).

(10) Put blanking caps on the disconnected electrical connector(s).


(11) Disconnect the hose assembly (10) from the bulkhead connection (9).
(12) Put blanking plugs on the disconnected line ends.
(13) Safety the bulkhead connection (9):
WARNING : MAKE SURE THAT YOU INSTALL THE PRESSURE SEAL CAPS ON THE
DISCONNECTED LINE ENDS. THE ESCAPE-SLIDE CAN DEPLOY IF THE AIRCRAFT IS
PRESSURIZED AND THE PRESSURE SEAL CAPS ARE NOT INSTALLED.
UNWANTED DEPLOYMENT OF THE ESCAPE-SLIDE CAN CAUSE INJURY AND/OR
DAMAGE.
(a)

Remove the pressure seal cap (20) from the pocket (3).

(b)

Install the pressure seal cap (20) on the bulkhead connection (9).

(14) Remove the bolt (14), the washer (15), the clamp (16) and the spacer (17).
(15) Remove the inflation reservoir (5):
WARNING : BE CAREFUL WITH THE INFLATION RESERVOIR AND ITS COMPONENTS. THE
RESERVOIR IS AN ALUMINUM BOTTLE WOUND IN KEVLAR FIBERS BONDED WITH
EPOXY RESINS, AND IS PRESSURIZED WITH GAS.
IF YOU CAUSE DAMAGE TO THE RESERVOIR, THERE IS A RISK OF EXPLOSION.

AES

25-62-46 PB401

Page 3
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
NO DAMAGE IS PERMITTED.
(a)

Hold the inflation reservoir (5) and loosen the clamps (13).

(b)

Remove the inflation reservoir (5) from the support bracket (8).

Subtask 25-62-46-020-052-A
B.

Removal of the Inflation Reservoir 7506MM (7507) - Discharged


(Ref. Fig. 25-62-46-991-00100-A - Inflation Reservoir Assembly 7506MM (7507MM))
(1)

Remove and discard the lockwire (19) from the sleeve nut (18).

(2)

Loosen the sleeve nut (18) fully to get access to the two clips (31).

(3)

Remove the two clips (31).


NOTE :

(4)

Disconnect the wire-control assembly (2) from the flexible control-assembly (1):
CAUTION :

(5)

Keep the clips (31), until you have removed the inflation reservoir (5) from the support bracket
(8).

DO NOT PUSH THE END OF THE WIRE INTO THE WIRE-CONTROL ASSEMBLY. THIS
CAN CAUSE A KINK IN THE WIRE.

(a)

Carefully pull the end of the wire (25) out of the slot of the flexible control-assembly (1).

(b)

Make sure that you do not push the end of the wire (25) into the wire-control assembly (2).

Disconnect the electrical connector (21):


(a)

FOR 7506MM (RESERVOIR ASSY OWS L)


7555VC-A.

(b)

FOR 7507MM (RESERVOIR ASSY OWS R)


7556VC-A.

(6)

Install the blanking cap (22) on the socket (24).

(7)

Put blanking caps on the disconnected electrical connector(s).

(8)

Disconnect the hose assembly (10) from the bulkhead connection (9):
(a)

(9)

Put blanking plugs on the disconnected line ends.

Safety the bulkhead connection (9):


WARNING : MAKE SURE THAT YOU INSTALL THE PRESSURE SEAL CAPS ON THE
DISCONNECTED LINE ENDS. THE ESCAPE-SLIDE CAN DEPLOY IF THE AIRCRAFT IS
PRESSURIZED AND THE PRESSURE SEAL CAPS ARE NOT INSTALLED.
UNWANTED DEPLOYMENT OF THE ESCAPE-SLIDE CAN CAUSE INJURY AND/OR
DAMAGE.
(a)

Remove the pressure seal cap (20) from the pocket (3).

(b)

Install the pressure seal cap (20) on the bulkhead connection (9).

(10) Remove the bolt (14), the washer (15), the clamp (16) and the spacer (17).
(11) Remove the inflation reservoir (5):
CAUTION :

AES

BE CAREFUL WITH THE INFLATION RESERVOIR AND ITS COMPONENTS. THE


RESERVOIR IS AN ALUMINUM BOTTLE WOUND IN KEVLAR FIBERS BONDED WITH
EPOXY RESINS.

25-62-46 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
IF YOU CAUSE DAMAGE TO THE BOTTLE OR TO THE EXTERNAL MATERIAL, YOU
MUST REPLACE THE RESERVOIR.
(a)

Hold the inflation reservoir (5) and loosen the clamps (13).

(b)

Remove the inflation reservoir (5) from the support bracket (8).

(c)

Put the inflation reservoir (5) on the cabin floor.

(12) Before you remove the inflation reservoir (5) from the aircraft do these steps:
(a)

Hold the sleeve nut (18) and do as follows:


NOTE :
.
.
.
.
.

Use your thumb and carefully push the end of the wire (25) back into the wire-control
assembly (2) until it stops.
Keep a light pressure on the end of the wire (25).
Put a punch (26) with a diameter of 3.175 mm (0.1250 in.) through the hole in the regulator
valve assembly (6), to release the internal pulley.
Put an ALLEN KEY 3/16 IN (29) into the hexagonal socket (27).
Slowly turn the Allen key (29) until the stop pin (28) is adjacent to the BLACK mark (30)
(closed position).

NOTE :

AES

These steps prevent accidental damage to the end of the wire (25).

When you turn the Allen key (29) the end of the wire (25) is pulled back into the wirecontrol assembly (2).

(b)

Remove the protection plug (32) from the pocket (3).

(c)

Put the two clips (31) into the sleeve nut (18) and install the protection plug (32).

25-62-46 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Z826

152CW
152DX
152SW

EXAMPLE

FR47

1
FR48

C
E

Z150

9
2

151AX
151CW
151SW

7507MM

11

7506MM

10

13

12

13

20

LN

FR47

J
6

9
7

14

1
24

15

21

23

16

19
17
22

18

N_MM_256246_4_BAMA_01_00

AES

FIGURE 25-62-46-991-00100-A SHEET 1


Inflation Reservoir Assembly 7506MM (7507MM)

25-62-46 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

25 DISCHARGED
POSITION

32

SLOT
31
2

25 CHARGED
POSITION

18

31

18

H
INFLATION RESERVOIR
DISCHARGED

J
INFLATION RESERVOIR
CHARGED
28 30

30

29

28

26

27

N_MM_256246_4_BAMA_02_00

AES

FIGURE 25-62-46-991-00100-A SHEET 2


Inflation Reservoir Assembly 7506MM (7507MM)

25-62-46 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

4
GREEN CURSOR

34

33

NEEDLE
2

N
36

37

11
1mm MAX
(0.0393 in.)

Q
38

40

35

35

P
6.5mm MIN 9.5mm MAX
(0.26in. 0.37in.)
39

41

40

10

N_MM_256246_4_BAMA_03_00

AES

FIGURE 25-62-46-991-00100-A SHEET 3


Inflation Reservoir Assembly 7506MM (7507MM)

25-62-46 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-62-46-400-001-A
Inflation Reservoir, Offwing Escape-Slide - Installation
FIN 7506MM, 7507MM
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

Torque wrench: range to between 0.20 and 3.60 M.DAN (2.00 and 26.00
LBF.FT)

98D52207507000
B.

PIN SET-EMERGENCY SLIDE,EMERGENCY EXITS

Consumable Materials

REFERENCE
Material No: 19-010
C.

DESIGNATION
LOCKWIRE STAINLSS STL ANNEALED 0.8MM DIA

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

150
AFT CARGO COMPARTMENT FWD PRESS BULKHEAD
FOR FIN 5000WM
151KW
FOR FIN 5001WM
152KW
FOR FIN 7506MM(RESERVOIR ASSY OWS L)
151AX, 151CW, 151KW, 151SW
FOR FIN 7507MM(RESERVOIR ASSY OWS R)
152CW, 152DX, 152KW, 152SW
D.

Referenced Information

REFERENCE
20-11-11-911-001-A
23-73-00-861-001-A

WIRELOCKING
Energize the Cabin Intercommunication Data System (CIDS)

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-62-00-081-001-A

Special Precautions after Work on the Offwing Escape-Slide Systems

25-62-00-481-001-A

Special Precautions before Work on the Offwing Escape-Slide Systems

52-21-11-000-001-A

Removal of the Emergency Exit Hatch

52-21-11-400-001-A

Installation of the Emergency Exit Hatch

52-30-00-860-001-A

Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

AES

DESIGNATION

25-62-46 PB401

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AIRCRAFT MAINTENANCE MANUAL
REFERENCE
52-30-00-860-002-A

DESIGNATION
Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

(Ref. Fig. 25-62-46-991-00100-A - Inflation Reservoir Assembly 7506MM (7507MM))


(Ref. Fig. 25-62-46-991-00300-A - Pressure Indication Test through CIDS)
3.

Job Set-up
Subtask 25-62-46-860-050-A
A.

Aircraft Maintenance Configuration


(Ref. Fig. 25-62-46-991-00100-A - Inflation Reservoir Assembly 7506MM (7507MM))
(1)

Make sure the ground service network is energized (Ref. TASK 24-42-00-861-001-A).

(2)

In the AFT cargo compartment:

(3)

(a)

Make sure the AFT cargo-compartment door is open (Ref. TASK 52-30-00-860-001-A).

(b)

Make sure the ACCESS PLATFORM 2M (6 FT) access platform is in position adjacent to the
AFT

(c)

Make sure the AFT CARGO COMPT light switch 8LU is set to the ON position.

(d)

Make sure that the offwing escape-slide system is safetied (Ref. TASK 25-62-00-481-001-A).

(e)

FOR 7506MM (RESERVOIR ASSY OWS L)


. Make sure that the access panel 151CW, 151SW or 151AX is removed.

(f)

FOR 7507MM (RESERVOIR ASSY OWS R)


. Make sure that the access panel 152CW, 152SW or 152DX is removed.

(g)

Make sure tha the related access panel is removed:


1

FOR 5000WM
151KW

FOR 5001WM
152KW

In the passenger compartment:


(a)

Make sure that the emergency exit hatches are removed (Ref. TASK 52-21-11-000-001-A)

Subtask 25-62-46-865-052-A
B.

Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

49VU

PANEL

DESIGNATION
COM/CIDS/DEU B/ESS

153RH

G03

121VU

COM NAV/CIDS/DEU B/NORM

162RH

M07

4.

FIN

LOCATION

Procedure
Subtask 25-62-46-560-050-A
A.

AES

Preparation and Inspection of Component for Installation


(Ref. Fig. 25-62-46-991-00100-A - Inflation Reservoir Assembly 7506MM (7507MM))

25-62-46 PB401

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WARNING : BE CAREFUL WITH THE INFLATION RESERVOIR AND ITS COMPONENTS. THE RESERVOIR
IS AN ALUMINUM BOTTLE WOUND IN KEVLAR FIBERS BONDED WITH EPOXY RESINS,
AND IS PRESSURIZED WITH GAS.
IF YOU CAUSE DAMAGE TO THE RESERVOIR, THERE IS A RISK OF EXPLOSION.
NO DAMAGE IS PERMITTED.
(1)

Make sure that the inflation reservoir (5) is safetied:


WARNING : MAKE SURE THAT THE SAFETY/LOCK PIN IS CORRECTLY INSTALLED IN THE
REGULATOR VALVE ASSEMBLY OF THE INFLATION RESERVOIR.
THIS PREVENTS ACCIDENTAL:
DISCHARGE OF THE INFLATION RESERVOIR
DEPLOYMENT OF THE ESCAPE-SLIDE
WHICH CAN CAUSE INJURY AND/OR DAMAGE.
(a)

(2)

Make sure that the lock pin (12) is installed in the regulator valve assembly (6).

If you install a new inflation reservoir (5), do these steps:


(a)

Loosen the nut (39) and turn the hose assembly (10) 180 deg.

(b)

Torque the nut (39) to between 3.00 and 3.20 M.DAN (22.12 and 23.60 LBF.FT).

(3)

Make sure that the inflation reservoir (5), the hose assembly (10) and the wire-control assembly (2) are
in the correct condition.

(4)

Make sure that the pressure gage (11) (referred to as gage) shows the correct pressure.
NOTE :

(5)

(a)

A correct indication is shown when the needle is in the GREEN cursor, or to the right of the
GREEN cursor.

(b)

An incorrect indication is shown when the needle is to the left of the GREEN cursor.

(c)

If the gage (11) shows an incorrect indication:


. When the temperature conditions become stable, examine the gage (11) again.
. If the gage (11) continues to show an incorrect indication, replace the inflation reservoir (5).

Pulley assembly (4) and (7) adjustment procedure:


NOTE :

AES

The gage (11) has a GREEN cursor which is temperature sensitive. It can give temporary
incorrect indications when there are sudden temperature changes (from a cold to a warm
environment). The GREEN cursor moves to changes in temperature faster than the gas can
expand in the inflation reservoir (5).

If there are no RED index-marks, pulley assembly adjustment is not necessary.

(a)

If you can see RED index-marks (38) on the pulley assemblies (4) and (7), do these steps:

(b)

Make sure that the RED index-marks (38) are opposite each other, or in the permitted tolerance.
A tolerance of 1.00 mm (0.039 in.) is permitted between the center lines of each index-mark.

(c)

If the RED index-marks (38) are not opposite each other, or in the permitted tolerance, do these
steps:
1

Loosen the bolt (36) and the nut (37).

Turn the two shells (35) until the RED index-marks (38) align, or are in the permitted
tolerance.

Tighten the bolt (36) and the nut (37) and torque the nut (37) to between 0.95 and 1.05
M.DAN (84.07 and 92.92 LBF.IN).

25-62-46 PB401

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May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-62-46-420-050-A
B.

Installation of the Inflation Reservoir 7506MM (7507MM)


(Ref. Fig. 25-62-46-991-00100-A - Inflation Reservoir Assembly 7506MM (7507MM))
WARNING : BE CAREFUL WITH THE INFLATION RESERVOIR AND ITS COMPONENTS. THE RESERVOIR
IS AN ALUMINUM BOTTLE WOUND IN KEVLAR FIBERS BONDED WITH EPOXY RESINS,
AND IS PRESSURIZED WITH GAS.
IF YOU CAUSE DAMAGE TO THE RESERVOIR, THERE IS A RISK OF EXPLOSION.
NO DAMAGE IS PERMITTED.
(1)

Install the inflation reservoir (5) in the support bracket (8). Make sure that inflation reservoir (5)
touches the rear of the support bracket (8).

(2)

Remove the pressure seal cap (20) from the bulkhead connection (9).

(3)

Put the pressure seal cap (20) in the pocket (3).

(4)

Remove the blanking plugs from the disconnected line ends.

(5)

Connect the hose assembly (10) to the bulkhead connection (9) and torque it to between 3.0 and 3.2
M.DAN (22.12 and 23.60 LBF.FT).

(6)

Carefully put the hose assembly (10) adjacent to the support bracket (8).

(7)

Make sure that there are no kinks in the hose assembly (10).

(8)

Install the spacer (17), the clamp (16), the washer (3) and the bolt (14).

(9)

Tighten the bolt (14).

(10) Tighten the clamps (13).


(11) Remove the blanking caps from the electrical connector(s).
(12) Make sure that the electrical connectors are clean and in the correct condition.
(13) Remove the blanking plug (22) from the socket (24) and connect the blanking plug (22) to the dummy
socket (23).
(14) Connect the electrical connector (21) to the socket (24):
(a)

FOR 7506MM (RESERVOIR ASSY OWS L)


7555VC-A

(b)

FOR 7507MM (RESERVOIR ASSY OWS R)


7556VC-A.

CAUTION :

DO NOT PUSH THE END OF THE WIRE INTO THE WIRE-CONTROL ASSEMBLY. THIS CAN
CAUSE A KINK IN THE WIRE.

CAUTION :

DO NOT PUT WEIGHT ON THE FWD PULLEY WHEN YOU CONNECT THE WIRECONTROL ASSEMBLY TO THE FLEXIBLE CONTROL-ASSEMBLY. WEIGHT ON THE PULLEY
CAUSES TENSION IN THE WIRE, WHICH CAN CAUSE THE END OF THE WIRE TO BREAK.

(15) Connect the wire-control assembly (2) to the flexible control-assembly (1):
NOTE :

AES

To prevent incorrect operation of the offwing slide, the wire-control assembly must be twisted.
This prevents an unwanted movement of the twist to the wire-control assembly in the forward
pulley.

25-62-46 PB401

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AIRCRAFT MAINTENANCE MANUAL
NOTE :

To prevent incorrect adjustment, the end of the wire and the wire-control assembly must be
clean and free of dirt.

(a)

Remove the protection plug (32) from the sleeve nut (18) to get access to the two clips (31).

(b)

Make sure that you do not push the end of the wire (25) into the wire-control assembly (2).

(c)

Remove and keep the two clips (31).

(d)

Put the protection plug (32) in the pocket (3).

(e)

Carefully engage the end of the wire (25) in the slot of the flexible control-assembly (1).

(f)

Put the two clips (31) around the connection of the two control assemblies and tighten the sleeve
nut (18).
NOTE :

(g)

When you install the clips (31), one of the slots in the clips must point to you. Through
the slot, you can do a visual check that the wire (25) stays connected while you tighten
the sleeve nut (18).

Safety the sleeve nut (18) with LOCKWIRE STAINLSS STL ANNEALED 0.8MM DIA (Material
No: 19-010) (Ref. TASK 20-11-11-911-001-A) (19).

(16) Do these steps if there is tension and/or torsion in the wire-control assembly (2):
(a)

(b)

To release tension:
1

Loosen the nuts (40) and (41) to adjust the support bracket (8).

Move the support bracket (8) in forward or aft direction until there is no tension.

Tighten the nuts (40) and (41).

To release torsion:
1

At the pulley assembly (4), remove the lockwire (34) and loosen the nut (33).
NOTE :

When you loosen the nut (33), the torsion is released automatically. The nut (33) is
installed with loctite.

Torque the nut (33) to between 0.7 and 0.8 M.DAN (61.95 and 70.80 LBF.IN).

Safety the nut (33) with (Ref. TASK 20-11-11-911-001-A) LOCKWIRE STAINLSS STL
ANNEALED 0.8MM DIA (Material No: 19-010) (34).

Subtask 25-62-46-720-050-A
C.

Functional Test:
WARNING : MAKE SURE THAT THE SAFETY/LOCK PIN IS CORRECTLY INSTALLED IN THE
REGULATOR VALVE ASSEMBLY OF THE INFLATION RESERVOIR.
THIS PREVENTS ACCIDENTAL:
DISCHARGE OF THE INFLATION RESERVOIR
DEPLOYMENT OF THE ESCAPE-SLIDE
WHICH CAN CAUSE INJURY AND/OR DAMAGE.

AES

(1)

Remove the PIN SET-EMERGENCY SLIDE,EMERGENCY EXITS (98D52207507000) from the release
lever.

(2)

At the bottom end of the release lever, try to lift the lever with one finger. If there is a strong resistance
to lever movement, the joint between the flexible control assembly (1) and the release wire-control
assembly (2) is satisfactory.

25-62-46 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(3)

If there is a low resistance to lever movement, the cable joint is not correct. Loosen the knurled sleeve
nut (18), remove the two collets and make the cable joint again. Do step 2 again.

(4)

Install the PIN SET-EMERGENCY SLIDE,EMERGENCY EXITS (98D52207507000) on the release lever
to prevent an accidental operation of the escape-slide release mechanism.

(5)

Safety the knurled sleeve nut (18) with lockwire LOCKWIRE STAINLSS STL ANNEALED 0.8MM DIA
(Material No: 19-010) .

Subtask 25-62-46-865-051-A
D.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

49VU

PANEL

DESIGNATION
COM/CIDS/DEU B/ESS

153RH

FIN
G03

LOCATION

121VU

COM NAV/CIDS/DEU B/NORM

162RH

M07

Subtask 25-62-46-865-053-A
E.

Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
PANEL

49VU

DESIGNATION
COM/CIDS/DEU B/ESS

FIN

LOCATION

153RH

G03

121VU

COM NAV/CIDS/DEU B/NORM

162RH

M07

Subtask 25-62-46-860-051-A
F.

Aircraft Maintenance Configuration


(1)

In the passenger compartment:


(a)

Install the emergency exit hatches (Ref. TASK 52-21-11-400-001-A).

Subtask 25-62-46-710-052-A
G.

Operational Test of the Inflation Reservoir (Slide-Bottle) monitoring, through the Cabin Intercommunication
Data System (CIDS)
(Ref. Fig. 25-62-46-991-00100-A - Inflation Reservoir Assembly 7506MM (7507MM))
(Ref. Fig. 25-62-46-991-00300-A - Pressure Indication Test through CIDS)
NOTE :
(1)

This test is applicable only if the Cabin Assignment Module (CAM) is programmed to monitor the
slide-bottles.

Energize the CIDS (Ref. TASK 23-73-00-861-001-A).


NOTE :

Two persons are necessary to do the test.

ACTION
1.At the FWD ATTND station:
. Open the access door to the programming and test
panel (PTP), 110RH.
2.At the PTP, 110RH:

On the PTP display screen:

NOTE :
.

AES

You can ignore other maintenance messages, if


they are shown.
Push the DSPL ON pushbutton switch.

RESULT

The main menu page shows.

25-62-46 PB401

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AIRCRAFT MAINTENANCE MANUAL

ACTION
Push the SYSTEM STATUS line selection-key.

RESULT
The SYSTEM STATUS page shows the message
SLIDES PRESS OK.

NOTE :

If the message SLIDES PRESS OK does not show,


push the CONT line selection-key until the
message shows.

3.At the inflation reservoir (5):


.

Disconnect the connector (21):


For 7506MM, disconnect 7555VC-A
For 7507MM, disconnect 7556VC-A.
4.At the PTP, 110RH:
. Push the line selection-key next to the message
SLIDES PRESS LOW.

After approximately 3 minutes the SYSTEM STATUS


page shows the message SLIDES PRESS LOW.

The message CHECK SLIDE PRESS shows on the first


line.

The applicable emergency exit location shows on the


next line:
For 7506MM, EMER L shows
For 7507MM, EMER R shows.

After approximately 3 minutes the SYSTEM STATUS


page shows the message SLIDES PRESS OK.

The main menu page shows.

5.At the inflation reservoir (5):


.

Connect the connector (21):


For 7506MM, connect 7555VC-A
For 7507MM, connect 7556VC-A.
6.At the PTP, 110RH:
. Push the DSPL ON pushbutton switch.

NOTE :
.

Close the access door.

5.

Close-up

The display screen switches off automatically after


10 minutes.

Subtask 25-62-46-410-050-A
A.

Close Access
(Ref. Fig. 25-62-46-991-00100-A - Inflation Reservoir Assembly 7506MM (7507MM))
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Remove the lockpin assembly from the valve/regulator assembly of the inflation reservoir (Ref. TASK
25-62-00-081-001-A).

(3)

FOR 7506MM (RESERVOIR ASSY OWS L)

(4)

AES

(a)

Install the access panel 151CW, 151SW or 151AX.

(b)

Install the access panel 151KW.

FOR 7507MM (RESERVOIR ASSY OWS R)


(a)

Install the access panel 152CW, 152SW or 152DX.

(b)

Install the access panel 152KW.

(5)

Set the AFT CARGO COMPT light switch 8LU to the OFF position.

(6)

Remove the access platform(s).

25-62-46 PB401

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AIRCRAFT MAINTENANCE MANUAL
(7)

Close the AFT cargo-compartment door (Ref. TASK 52-30-00-860-002-A).

(8)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

Subtask 25-62-46-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-62-46 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

110RHPROGRAMMING
AND TEST PANEL
(PTP)

FR21

B
FR12

0
CIDS
<SYSTEM STATUS
<SYSTEM TEST
<PROGRAMMING
AUTOMATIC DISPLAY
BECAUSE OF A FAILURE

SYSTEM STATUS

SYSTEM STATUS

SLIDE PRESS OK

<SLIDE PRESS LOW

LAV SMOKE DATA OK


<RET

CIDS OK
CONT>

<RET

CONT>

OR

SLIDES PRESS OK

SLIDES PRESS LOW


EMER L,

DRAIN MASTS OK
<RET

EMER R
CONT>

<RET

N_MM_256246_4_AKM0_01_00

AES

FIGURE 25-62-46-991-00300-A SHEET 1


Pressure Indication Test through CIDS

25-62-46 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

EVACUATION SIGNALING EQUIPMENT - DESCRIPTION AND


OPERATION
** On A/C ALL
1.

General
The evacuation signaling equipment is operated by the captain or purser in an emergency (on the ground or on
water) if the aircraft has to be evacuated. The system gives a signal to the cabin crew to start the evacuation of the
passengers and crew. The essential busbar supplies electrical power to the system.

AES

25-63-00 PB001

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
2.

Component Location

(Ref. Fig. 25-63-00-12300-A - Overhead Panel Evacuation Signaling Components)


(Ref. Fig. 25-63-00-12400-A - Location of Evacuation Signaling Components - FWD Cabin)
(Ref. Fig. 25-63-00-12500-A - Location of Evacuation Signaling Components - AFT Cabin)
(Ref. Fig. 25-63-00-12600-A - Location of CIDS, Director - Avionics Compartment)
------------------------------------------------------------------------------FIN
!
FUNCTIONAL DESIGNATION
! PANEL!ZONE!ACCESS !
ATA
!
!
!
! DOOR !
REF.
------------------------------------------------------------------------------2WP
CAPT & PURS
21VU
211
3WP
COMMAND
21VU
211
5WP
WARNING HORN
48VU
210
7WP
HORN SHUT OFF
21VU
211

AES

25-63-00 PB001

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@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
3.

System Description
A.

Evacuation Signaling Components - Cockpit


(Ref. Fig. 25-63-00-12300-A - Overhead Panel Evacuation Signaling Components)
(1) The evacuation signaling components and signal sources installed on the overhead panel in the cockpit
include:
. a warning horn 5WP on panel 48VU,
. a COMMAND pushbutton switch 3WP on panel 21VU, with EVAC and ON indicator lights included
in the switch unit,
. a CAPT & PURS and CAPT, two-position selector switch 2WP, installed on panel 21VU,
. a HORN SHUT OFF pushbutton switch 7WP on panel 21VU.

B.

Evacuation Signaling Components - FWD Utility Area


(Ref. Fig. 25-63-00-12400-A - Location of Evacuation Signaling Components - FWD Cabin)
(1) The evacuation signaling components, interfaces and signal sources installed in the FWD utility area
include:
. a COMD pushbutton switch with an internal indicator light,
. a RESET pushbutton switch,
. an EVAC indicator light is installed on the FWD ATTENDANT panel,
. an EVAC ALERT indicator light (optional) is installed on the standard AREA CALL panel.
(2) The components of the Cabin Intercommunication Data System (CIDS) (ref. 23-73-00) installed in the
FWD utility area, that interface with the evacuation signaling system include:
. Decoder/Encoder Units (DEU), types A and B located in the overhead compartmend. The type A DEU
has two amplifiers that function independently,
. a Programming and Test Panel (PTP) witch contains a cabin Assignment Modul (CAM), installed
adjacent to the FWD ATTENDANT panel (behind an access cover), has the cabin configuration,
. cabin loudspeakers.

C.

Evacuation Signaling Components - AFT Utility Area


(Ref. Fig. 25-63-00-12500-A - Location of Evacuation Signaling Components - AFT Cabin)
(1) The evacuation signaling components, interfaces and signal sources installed in the AFT utility area include:
. a TONE OFF pushbutton switch and EVAC indicator light installed on the left AFT ATTENDANT
panel,
. COMD and RESET pushbutton switches, EVAC and COMD indicator lights (optional) on the left and
right AFT ATTENDANT panels,
. EVAC ALERT indicator lights (optional) on the standart AREA CALL panels.
(2) The components of the CIDS (Ref. 23-73-00-00) installed in the AFT utility area that interface with the
evacuation signaling system include:
. Decoder/Encoder Units type DEU A and DEU B, located in the overhead compartmend,
. cabin loudspeakers.

D. CIDS (Ref. 23-73-00) Components - Avionics Compartment


(Ref. Fig. 25-63-00-12600-A - Location of CIDS, Director - Avionics Compartment)
(1) The CIDS components that interface with the evacuation signaling system installed in the avionics
compartment include:
. two CIDS directors. No. 1 (Active) is installed on panel 87VU and No. 2 (Hot-standby) is installed on
panel 88VU in equipment rack 137MCU. Each director contains an Onboard Reprogrammable-Memory
(OBRM).

AES

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4.

Interface
The evacuation and signaling equipment has interfaces with:
. the Cabin Intercommunication Data System (CIDS) (Ref. 23-73-00-00).

AES

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5.

Operation/Control and Indicating


(Ref. Fig. 25-63-00-15300-A - Principle Diagram, Evacuation Signaling Equipment)
A.

Evacuation Signaling Equipment Control


(1) Discrete input signals, supplied to the No. 1 CIDS director (active) from the cockpit, control the evacuation
signaling equipment. If the No. 1 CIDS director becomes unserviceable, the No. 2 CIDS director (hotstandby) keeps the system in operation. Facilities to supply other input signals to the CIDS director from
the AFT utility area or the FAP are optional.

B.

Cockpit Controls and Indications


(1) The COMMAND pushbutton switch 3WP supplies the electrical ground connection for the evacuation
command signals of the system. Operation of the COMMAND pushbutton switch to the ON position
causes:
. The ON indicator light (part of the switch) to come on.
. Transmission of a signal from the CIDS director to the warning horn 5WP.
. The EVAC indicator light (part of the COMMAND switch) to come on.
. A flashed indication for a general alert.

(2) The CAPT & PURS and CAPT (only) selector switch 2WP, selects who is able to activate an EVAC
ALERT.
The selection sequence of the switch is:
Switch set to CAPT & PURS position
------------------------------------------------------------------------------I
I
COCKPIT COMMAND SWITCH
I
I
I------------------------------------------------I
I
OFF
I
ON
I
-----------------------------I------------------------I-----------------------I
PURSER
I
OFF
I
No alert
I
Alert
I
I
CONTROL I--------------I------------------------I-----------------------I
SWITCH
I
ON
I
Alert
I
Alert
I
------------------------------------------------------------------------------Switch set to CAPT position
------------------------------------------------------------------------------I
I
COCKPIT COMMAND SWITCH
I
I
I------------------------------------------------I
I
OFF
I
ON
I
-----------------------------I------------------------I-----------------------I
PURSER
I
OFF
I
No alert
I
Alert
I
I
CONTROL I--------------I------------------------I-----------------------I
SWITCH
I
ON
I
Alert
I
Alert
I
I
I
I
cockpit only
I
I
------------------------------------------------------------------------------(3) Operation of the HORN SHUT OFF pushbutton switch 7WP cancels the evacuation tone transmission to
the warning horn 5WP in the cockpit.
C.

Controls and Indications in the Cabin


(1) FAP:
(a) Operation of the EVAC CMD pushbutton switch causes:
. The CMD indicator light (part of the switch) to come on.
. The transmission of evacuation tone from the CIDS director to specified loudspeakers in the cabin.

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.
.

The EVAC indicator light on the FAP to come on.


A flashed indication for a general alert.

(b) If the COMMAND switch 3WP (on the overhead panel in the cockpit) is selected ON, a visual EVAC
ALERT indication comes on steady or flashes (optional).
(c) Operation of the RESET pushbutton switch cancels the evacuation tone transmission to the respective
loudspeakers in the cabin.
(2) Left AFT ATTENDANT Panel:
(a) A visual EVAC indication comes on steady or flashed.
(b) Operation of the RESET pushbutton switch cancels the evacuation tone transmission to the respective
loudspeakers.
(c) Facilities for other EVAC CMD and EVAC indications (optional) are installed at the AFT
ATTENDANT stations and AREA CALL panels (in the AFT utility area).

AES

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Z210

A
21VU
COMMAND

21VU

EVAC
HORN SHUT OFF

CAPT & PURS

EVAC
ON
CAPT

WARNING HORN

B
48VU
TOILET
OCCPD

AUDIO SWITCHING
NORM
CAPT
3

F/O
3

N_MM_256300_0_AAM0_01_00

AES

FIGURE 25-63-00-12300-A SHEET 1


Overhead Panel Evacuation Signaling Components

25-63-00 PB001

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FR21

FR12

110RHPROGRAMMING AND
TEST PANEL (BEHIND ACCESS COVER)

B
EXAMPLE

120RH FWD
ATTENDANT PANEL

N_MM_256300_0_ACM0_01_00

AES

FIGURE 25-63-00-12400-A SHEET 1


Location of Evacuation Signaling Components - FWD Cabin

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** On A/C ALL
LH AFT ATTENDANT STATION
Z260

AFT ATTENDANT PANEL

FR66

RH AFT ATTENDANT STATION

AREA CALL PANEL


Z260

FR66
N_MM_256300_0_AEM0_01_00

AES

FIGURE 25-63-00-12500-A SHEET 1


Location of Evacuation Signaling Components - AFT Cabin

25-63-00 PB001

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FR24A

Z120

FR1

137MCU

137MCU

82VU

81VU

84VU

83VU

86VU

85VU

88VU

87VU

DIRECTOR (PROVISIONAL)
DIRECTOR 2
(HOT STANDBY)
& ORM

DIRECTOR 1
(ACTIVE)
& ORM

ONBOARD REPROGRAMMABLE
MEMORY (PROVISIONAL)

N_MM_256300_0_AGM0_01_00

AES

FIGURE 25-63-00-12600-A SHEET 1


Location of CIDS, Director - Avionics Compartment

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CONNECTOR
FOR FURTHER
DEU A
200RH 1 DEU A
RESET

RESET

EVAC INDICATION

EVAC INDICATION

126RH AFT
ATTENDANT PANEL

300RH 5 DEU

EVAC INDICATION
RESET
EVAC COMMAND

EVAC INDICATION
RESET
EVAC COMMAND

EVAC COMMAND
INDICATION

EVAC COMMAND
INDICATION

120RH FWD
ATTENDANT PANEL

300RH 1 DEU
EVAC HORN SHUT OFF
EVAC COMMAND
EVAC INDICATOR
0.5 HZ ACTIVE GROUND
(FLASHING MODE)

LP

1WP
PP
ESSENTIAL
BUS BAR
28VDC

CAPT + PURSER /
CAPT ONLY

70VU 9LP
INDICATOR LIGHT
CONTROL BOX

HORN
SHUT OFF
5VAC1
ESS

EVAC HORN
3s PULSE 28V
CONTINUOUS 28V
87VU
101RH CIDS DIRECTOR 1 (MBB)
EVAC HORN SHUT OFF
EVAC COMMAND
EVAC INDICATOR
0.5 HZ ACTIVE GROUND
(FLASHING MODE)

EVAC
ON

CAPT + PURSER /
CAPT ONLY

3WP
EVAC CONTROL

EVAC HORN
3s PULSE 28V
CONTINUOUS 28V
88VU
102RH CIDS DIRECTOR 2 (MBB)

CAPT+PURS

CAPT ONLY

2WP
EVAC
SIGNAL

21VU

WARNING
HORN
5WP
48VU
N_MM_256300_0_AJM0_01_00

AES

FIGURE 25-63-00-15300-A SHEET 1


Principle Diagram, Evacuation Signaling Equipment

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EVACUATION SIGNALING EQUIPMENT - ADJUSTMENT/TEST


** On A/C ALL
Task 25-63-00-710-001-A
Operational Check of EVAC Function. NOTE: If installed.
1.

Reason for the Job


(Ref. MPD 25-63-00-01-)
OPERATIONAL CHECK OF EVAC FUNCTION

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
23-73-00-710-004-A
3.

DESIGNATION
Operational test of the Emergency Evacuation (EVAC) Signaling System

Job Set-up
Subtask 25-63-00-010-053-A
A.

4.

There is no special job set-up for this task.

Procedure
Subtask 25-63-00-710-054-A
A.

Operational Test
(1)

AES

Do the operational test of the emergency evacuation (EVAC) signaling system (Ref. TASK
23-73-00-710-004-A).

25-63-00 PB501

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FIRST AID EQUIPMENT - DESCRIPTION AND OPERATION


** On A/C ALL
1.

General
The first aid equipment is installed in the aircraft at different locations/stowage compartments, near to an exit
(utility areas). It is easy to get access to the equipment, which is kept prepared for immediate use, if an on-board
emergency occurs.

AES

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2.

Component Location
(Ref. Fig. 25-64-00-12800-AJ - First Aid Equipment - Component Location)

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3.

Component Description
A.

First Aid Kit


First aid kits are kept at various locations in the aircraft. The kits contain medication to give aid to passengers
or crew members who become ill, or suffer light injury. The contents of each kit is kept in a hermetically-sealed
waterproof container. An in service life, usually of five years, is given to each first aid kit. The life expired
date is printed on the front of the waterproof container. To avoid damage to the kit equipment, remove the first
aid kit from the parked aircraft if the cabin temperature is below -10 deg.C (14.00 deg.F), or above 40 deg.C
(104.00 deg.F).
Keep the first aid kit in a place with a temperature between min. 1 deg.C (33.80 deg.F) and 40 deg.C (104.00
deg.F) max.
Pillows, blankets and thermal blankets are kept in the aircraft to give to passengers who feel cold during low
cabin temperatures. An air-sickness bag is also kept in the seat pocket.

** On A/C 003-003
B.

Doctors/Medical Kit
(Cockpit - 41MM) (Cabin - 7610MM)
A doctors medical kit is kept in the aircraft for the use of a doctor, if on board. The kit contains medicines and
equipment to help passengers or crew members who are badly injured or taken dangerously ill. To avoid damage
to the kit equipment, remove the doctors kit from the parked aircraft if the cabin temperature is below 1 deg.C
(33.80 deg.F), or above 40 deg.C (104.00 deg.F).
Keep the doctors kit in a place with a temperature between these two temperatures.

AES

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2 7610MM

1 7600MM

1 7600MM
2 7610MM

1
FR69

FR63

FR24

FR15

NOTE:
COMPONENT DESIGNATION:
1 FIRST AID KIT
2 DOCTORS KIT

VALID FOR FSN 001

VALID FOR FSN 001002

N_MM_256400_0_ABJ0_01_00

AES

FIGURE 25-64-00-12800-AJ SHEET 1


First Aid Equipment - Component Location

25-64-00 PB001

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FIRST AID EQUIPMENT - INSPECTION/CHECK


** On A/C ALL
Task 25-64-00-200-001-A
Visual Inspection of the First Aid Equipment
FIN 7600MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

200
3.

UPPER HALF FUSELAGE


Job Set-up
Subtask 25-64-00-010-050-A
A.

4.

Get Access
(1)

Open the necessary stowage compartment(s).

(2)

Remove the first aid kit(s) 7600MM/7602MM from the stowage compartment(s).
For the locations of the first aid kit(s) refer to the paragraph Component Location of the Description
and Operation.

Procedure
Subtask 25-64-00-210-050-A
A.

Inspection
(1)

Examine the hermetic seal of the first aid kits for condition.

(2)

Read the label on the first aid kits to make sure that their use-life has not expired.
NOTE :

5.

Replace the first aid kit(s) 7600MM/7602MM with new items if the use-life has expired or the
kit(s) are damaged/used.

Close-up
Subtask 25-64-00-410-050-A
A.

AES

Close Access
(1)

Install the first aid kit(s) 7600MM/7602MM in the stowage compartment(s).

(2)

Close the stowage compartment(s).

(3)

Make sure that the work area is clean and clear of tool(s) and other items.

25-64-00 PB601

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MISCELLANEOUS EMERGENCY EQUIPMENT - DESCRIPTION


AND OPERATION
** On A/C ALL
1.

General
The miscellaneous emergency equipment is installed in the aircraft at different locations/stowage compartments, near
to an exit (utility areas). It is easy to get access to the equipment, which is kept prepared for immediate use, if an
on-board emergency occurs.

AES

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2.

Component Location
(Ref. Fig. 25-65-00-14800-CO - Component Location)

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3.

AES

Component Location Additions

25-65-00 PB001

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4.

System Description
A.

Emergency Locator Transmitter (ELT) System


(Ref. Fig. 25-65-00-15000-A - ELT System - Component Location)
(Ref. Fig. 25-65-00-16900-A - ELT System - Schematic Diagram)
The ELT system transmits on 3 frequencies, 121.5 MHz (Civil) and 243 MHz (Military) homing-signals and 406
MHz to the COSPAS-SARSAT satellite system. The battery-pack, installed in the ELT housing, supplies the
power to operate the system.
The satellite system transmits the 406 MHz distress signal to a Local User Terminal (LUT), when the LUT is in
range. The LUT receiving range is a radius of approximately 2.500 km (1367.00 NM). When the LUT is not in
receiving range, the satellite system stores the distress signal until transmission is possible. The LUT
automatically processes the distress signal to identify and show the position of the aircraft to a radius of
approximately 1.8 km (5900.00 ft.). The processed data is transmitted to a Mission Control Center (MCC). The
MCC sends the data to an applicable Rescue Coordination Center (RCC), where Search And Rescue (SAR)
operations are started. The 121.5 MHz and 243 MHz signals are used to find the aircraft in the final stage of
SAR operation.
The ELT system has:
. An ELT (110MX).
. A programming-box assembly (PBA) (130MX).
. A remote-control panel (RCP) (111MX).
. An antenna (112MX).

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5.

Interface
(Ref. Fig. 25-65-00-16900-A - ELT System - Schematic Diagram)
The ELT system has interfaces with:
. The cockpit to ground-crew call-system (WC) (Ground horn).
. The annunciator-light test and dimming system (LP).
. The instrument and panel integral-lighting system (LF).

AES

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6.

Component Description
A.

Megaphone
(7570MM)
(Ref. Fig. 25-65-00-20900-A - Megaphone - Component Description)
The megaphone is held in position in a bracket with a strap/clamp. It is hand-operated, and used to amplify
voice communication in an emergency. The megaphone is powered by batteries, which are installed loosely in the
handle/housing, or in a cartridge. The polarity indication for the batteries is shown on the housing/cartridge.
If available, installed on the handle/housing are:
. A volume control knob.
. A siren/fog horn function.
. A strap.

B.

Flashlight
(7640MM)
Hand-held flashlights are installed at different locations in the cabin, for easy use by crew members. You use
them if bad light occurs during an on-board emergency. The flashlights are battery operated and you can easily
replace the batteries.
An automatic ON/OFF switch is installed on the flashlights.
The light will go on when you take it out of the support and the light will go off when you put it in the support.

C.

Crash Axe
(Cockpit - 19MM), (Cabin - 7620MM)
The crash axe is used to cut through light structures, panels and windows to get access or exit in an emergency.
The insulated handle is resistant to high voltages.

D. Emergency Locator Transmitter (ELT)


(7559MM, 7560MM)
(Ref. Fig. 25-65-00-22500-A - ELT - Component Description)
The ELT is kept in a stowage compartment, held in position in a bracket with straps/clamps. It is an automatic
buoyant unit with an aluminum-alloy cylindrical housing and includes these components:
. Placards attached to the housing (Nameplate - Operating instruction plate).
. A transmitter (mercury switch - if installed).
. A water-activated battery.
. A self-erecting antenna.
. A lanyard assembly.
. A liquid container.
(1) Transmitter (Mercury Switch - if installed)
The transmitter and mercury switch are kept in one half of the housing. This half of the housing is
fluorescent RED or international ORANGE, and water-tight. The mercury switch S1 controls the power
supply between the battery and the transmitter. The power is supplied only when the ELT is held in a
upright position (approx. 70 deg from vertical).
In operation the transmitter sends:

AES

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.

The ELT transmits on three frequencies, 121.5 MHz (Civil) and 243 MHz (Military) homing-signals,
and 406 MHz to the COSPAS-SARSAT satellite system.

The satellite system transmits the 406 MHz distress signal to a Local User Terminal (LUT), when the LUT
is in range. The LUT receiving range is a radius of approximately 2,500 km (1367.00 NM). When the LUT
is not in receiving range, the satellite system keeps the distress signal until transmission is possible. The
LUT automatically processes the signal to identify and show the position of the aircraft to a radius of
approximately 1.8 km (5900.00 ft.). The processed data is transmitted to a Mission Control Center (MCC).
The MCC sends the data to an applicable Rescue Coordination Center (RCC), where Search And Rescue
(SAR) operations are started. The 121.5 MHz and 243 MHz signals are used to find the aircraft in the final
stage of SAR operation.
(2) Water-Activated Battery
The battery is kept in the other half of the housing and supplies power to the transmitter. The battery
operates when fully put in water (salt or fresh) or any other water based fluids (tea, coffee, soup or urine).
Holes in the end cover of the battery housing let the water in. The displaced air is removed through vent
holes in the top of the battery housing. External test points (3) on the battery housing let you check the
battery condition and test the ELT.
(3) Self-Erecting Antenna
The antenna is attached to the top of the transmitter housing with a flexible spring-loaded stainless-steel
cable. It is stored in the folded position along the length of the housing and held in position with:
. Water-soluble tape.
. Or, an aluminum retaining clip held with water-soluble tape.
The retaining clip lets you bring the antenna to the vertical position to do thetest of the ELT without
breaking the water-soluble tape.
(4) Lanyard Assembly
The lanyard assembly has a 18.3 m (60.0 ft.) braided nylon cord attached to a flexible stainless-steel yoke
cable. The yoke cable is attached with loops to the battery housing and the nylon cord is wound on a
holder card. They are wound around the battery housing and held in position with water-soluble tape. The
free end of the nylon cord is held in position with a lanyard guide and the folded antenna with
approximately 1.4 m (4.0 ft.) to attach to a life raft.
(5) Liquid Container
The plastic liquid container is wound around the battery housing and held in position with the lanyard
assembly. The container is used to operate the ELT on land.
E.

Safety On Board Card


A safety on board card is put in the rear pocket of each passenger seat. The card shows the passenger, with the
aid of illustrations:
. Take-off and landing procedures.
. Emergency exit and escape-slide locations.
. Emergency landing procedures.
. How to use an oxygen mask.
. Floor-level escape-path markings.

AES

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.
F.

How to use a life vest.

ELT System
(Ref. Fig. 25-65-00-15000-A - ELT System - Component Location)
(1) ELT (110MX)
(Ref. Fig. 25-65-00-26000-A - ELT and PBA - Component Description)
The ELT is installed in a support assembly, held in position with a strap and buckle/latch assembly with a
lock pin. The interface points in flight direction. The support assembly is installed above the ceiling panel
261BC in the AFT utility area. The support assembly has an identification label attached, and a clip to hold
the lanyard. The ELT has a cylindrical orange-colored housing which includes these components:
. Placards attached to the housing (Identification, Battery - expiry date and Operating instructions).
. An electronic assembly.
. A high-powered battery-pack.
. An interface.
. A float and a whip-antenna (referred to as antenna).
. A lanyard.
The electronic assembly and the battery-pack are kept in the cylindrical housing with access through a cap,
which has a seal and an O-ring. The cap is attached to the housing with screws and washers. The electronic
assembly components are an activation board, which includes the G-switch, and an ES 93 triple-frequency
transmitter board. The interface includes:
. An ANT connector.
. A TX indicator.
. An AUTO/OFF/ON switch.
. A TC connector.
The TC connector is used to connect a RCP, a PBA (if installed) and programming/test/reading
equipment. The ELT must be programmed with the correct aircraft identification data (ID) code before it is
installed in the aircraft. If a PBA is installed in the support assembly, programming is automatic when you
connect the ELT to the PBA.
The float is bonded to the cylinder housing and has a hole to safety the antenna. The lanyard is attached
to a plug on the cylinder housing and kept in a clip that is attached to the support assembly. The antenna
and lanyard are used in portable mode.
(2) PBA (130MX)
(Ref. Fig. 25-65-00-26000-A - ELT and PBA - Component Description)
The PBA is a part of the support assembly, which is installed above the ceiling panel 261BC in the AFT
utility area. The ELT is installed in the support assembly, and connected by a short cable to the PBA to
avoid transmission interference. The interface on the front face (flight direction) of the PBA includes:
. A connector for the connection from the RCP.
. A connector for the connection to the TC connector on the ELT.
. A RED indicator.
(3) RCP (111MX)
(Ref. Fig. 25-65-00-26300-A - RCP - Component Description)
The RCP is installed on the cockpit overhead-panel and held in position with two captive screws. It is an
enclosed box with a lighted front panel. The front panel has an ARMED/ON switch, an ON indicator and a
TEST/RESET push-button. The ARMED/ON switch has a switch guard. The back panel has an
identification placard and a 19-pins connector to connect the RCP to the PBA.

AES

25-65-00 PB001

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(4) Antenna (112MX)
(Ref. Fig. 25-65-00-26500-A - Antenna - Component Description)
The antenna is installed on the upper external fuselage between FR64 and FR65 and held in position with
six screws. It transmits three-frequency omni-directional signals when the ELT operates. It has a radiating
element placed in a printed circuit which is enclosed in a fiberglass radome on a aluminum-alloy base plate.
The base plate has a BNC connector on the lower side, which is sealed with an O-ring. The BNC connector
is connected by coaxial cable to the ANT connection on the ELT. The coaxial cable is covered in a fire
resistant hose/tape.

AES

25-65-00 PB001

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** On A/C ALL
7.

Operation/Control and Indicating


A.

ELT System
(Ref. Fig. 25-65-00-16900-A - ELT System - Schematic Diagram)
(1) ELT (110MX)
(Ref. Fig. 25-65-00-26000-A - ELT and PBA - Component Description)
The ELT transmits distress signals, installed in the aircraft, or used in portable mode. When the ELT is
installed, it can be operated automatically or manually. When you use the ELT in portable mode it is
operated manually. In portable mode you remove the antenna from the float and connect it to the ANT
connection on the ELT. In an emergency over water you remove the lanyard from the clip and attach it to
a life raft. The float keeps the ELT in a vertical position with the antenna on top.
The battery-pack supplies the power to operate the ELT, installed in the aircraft, or used in portable mode.
The transmitter operates for approximately 48 hours between -20.0 deg.C (-4.00 deg.F) and 55.0 deg.C
(131.00 deg.F). The activation board receives power directly from the battery-pack and then powers the ES
93 triple-frequency board. The activation board controls the indications and sounds, manages the BITE test
and the commands from the different switches in the system. The ES 93 triple-frequency board generates
the 406 MHz signal, operates the 3 transmitters and the BITE test.
(a) Operation Modes
Automatic operation occurs:
. When the ELT is connected to its system in the aircraft, and the G-switch detects an impact
sufficient to start transmission.
Manual operation occurs:
. When the ELT is connected to its system in the aircraft and the G-switch is not triggered, but a
signal must be transmitted (aircraft out of operation, injured passengers/crew members).
. When the ELT is conected to its system in the aircraft and you do a self-test (BITE).
. When the ELT is disconnected from its system, removed from the aircraft and used in portable
mode.
Accidental operation occurs:
. When the ELT is connected to its system in the aircraft, and the G-switch starts transmission
without a real emergency (hard landing).
(b) Controls and Indications
The TX indicator and buzzer operate when the ELT operates, or to indicate the BITE test result.
When the ELT operates the TX indicator and buzzer operate one time momentarily, then continuously
for 100 seconds, then intermittently (on for 1 second - off for 1.5 seconds). After 150 seconds the ELT
transmits real distress signals on all 3 frequencies. The 406 MHz transmitter operates every 50 seconds,
but the first 3 transmissions are in unmodulated carrier mode (ignored by the satellite).
The AUTO/OFF/ON switch has these functions:
Set to the AUTO position for automatic operation of the ELT.
Set to the OFF position:

AES

25-65-00 PB001

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.
.
.

When the ELT is connected to its system in the aircraft and requires maintenance.
When the ELT is disconnected from its system and removed from the aircraft.
To stop transmission.

Set to the ON position for manual operation of the ELT. When you set the AUTO/OFF/ON switch to
the ON position, the BITE test operates automatically before transmission starts.
(2) PBA (130MX)
(Ref. Fig. 25-65-00-26000-A - ELT and PBA - Component Description)
The PBA automatically transfers data (information and identification of the aircraft) to the ELT, when the
PBA is connected to the TC connector. After the data transfer occurs the PBA verifies the validity of the
data transferred. When all programming and verification is completed the PBA goes automatically into
standby mode. The PBA is not operated when the ELT is started from the RCP, and has no effect on the
signals between the RCP and the ELT. If the PBA becomes defective the connecter from the RCP can be
connected directly to the TC connector.
You can stop ELT transmission when you disconnect the PBA connector from the TC connector, the
AUTO/OFF/ON switch must be set to the OFF position.
The PBA has a RED indicator, which comes on to indicate the BITE test result.
(3) RCP (111MX)
(Ref. Fig. 25-65-00-26300-A - RCP - Component Description)
The RCP operates the ELT from a different location in the aircraft, and overrides the position of the
AUTO/OFF/ON switch. The RCP controls and indication are as follows:
The ARMED/ON switch has these functions:
. Set to the ARMED position for automatic operation of the ELT. The switch is kept in the ARMED
position by a switch guard. The switch guard stops accidental operation of the ELT.
. Set to the ON position for manual operation of the ELT. You must lift the switch guard to set the
ARMED/ON switch to the ON position.
The TEST/RESET pushbutton has these functions:
. Start a BITE test of the ELT system at the Remote Control Panel (RCP) 111MX.
. Stop the emission of the distress signal, if the ELT system was started through the G-Switch and set
the ELT system back to the AUTO mode.
. Stop the emission of the distress signal, if the ARMED/ON switch on the RCP was put in the ON
position and set the ELT system back to the AUTO mode.
NOTE :

During the ELT system is automatically set back to the AUTO mode:
. The sound on the external horn goes off.
. The indicator light goes off.
The ON indicator comes on when the ELT operates, or to indicate the BITE test result. When the
ELT operates the ON indicator flashes one time, then comes on continuously for 100 seconds. After
100 seconds it flashes continuously (on for 1 second - off for 1.5 seconds). If a PBA is installed in
the support assembly, the ON indicator comes on continuously, when the ELT operates.

AES

25-65-00 PB001

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** On A/C ALL

3 7570MM

1
3 7570MM

28MM

29MM

FR24
3 7570MM

3 7570MM

3
4 7640MM
6

19MM
FR11

FR62

FR69

4 7640MM
5 7560MM

NOTE:
COMPONENT DESIGNATION:
1 FLASHLIGHTCAPT
2 FLASHLIGHTF/0
3 MEGAPHONE
4 FLASHLIGHT
5 EMERGENCY LOCATION TRANSMITTER
6 AXE

VALID FOR AES01

VALID FOR AES02

VALID FOR FSN 001002

VALID FOR FSN 003008

N_MM_256500_0_JDM0_01_00

AES

FIGURE 25-65-00-14800-CO SHEET 1


Component Location

25-65-00 PB001

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** On A/C ALL
111MX

110MX
112MX

A
FR70

261BC
FR64

EL

RCP

B
B

PROGRAMMINGBOX
ASSEMBLY
130MX

ELT

N_MM_256500_0_GAM0_01_00

AES

FIGURE 25-65-00-15000-A SHEET 1


ELT System - Component Location

25-65-00 PB001

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** On A/C ALL

ANTENNA OUT
ELT POWER
ON/ARMED
TEST/RESET
ELT ACTIVATED

112MX
ELT ANTENNA

OV GROUND ELT
TXD
RXD

AUTOMATIC MODE
LOOP CONTROL

110MX
EMERGENCY LOCATOR

AUTOMATIC MODE
LOOP CONTROL

RXD
TXD
OV GROUND ELT
MAWEA INPUT
NOTE:
ELT POWER
ON/ARMED
TEST/RESET
MAWEA GROUND
130MX PROGRAMMING BOX

WC = 234200

COCKPIT TO GROUND
CREW CALL SYSTEM

LF = 331300

INSTRUMENT AND PANEL


INTEGRAL LIGHTING

LP = 331400

ANNUNCIATOR LIGHT
TEST AND DIMMING

HORN CONTROL
REARM/AUTOTEST
ON/AUTO
+LIGHT
CHASSIS GROUND
LP

OV DC
LIGHT TEST
D/BRIGHT
PANEL LIGHT 5VAC
EXTL.WARNING

15WC HORN

LP
LF

20VU 111MX
REMOTE CONTROL PANEL

WC

103VU
23FP

108VU 113MX
INDICATOR
N_MM_256500_0_EAM0_01_00

AES

FIGURE 25-65-00-16900-A SHEET 1


ELT System - Schematic Diagram

25-65-00 PB001

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** On A/C ALL

MICROPHONE

SWITCHBUTTON

HANDLE

CARTRIDGE

BATTERIES
SCREW

N_MM_256500_0_MEG0_01_00

AES

FIGURE 25-65-00-20900-A SHEET 1


Megaphone - Component Description

25-65-00 PB001

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** On A/C ALL

TRANSMITTER AND
MERCURY SWITCH (IF INSTALLED)
SECTION
SELFERECTING
ANTENNA
RETAINNING
CLIP
LANYARD
GUIDE
YOKE CABLE

SWITCHING
INSTRUCTION
PLATE

LANYARD
OPERATING
INSTRUCTION
PLATE
EXTERNAL
TEST POINT
NAMEPLATE

WATERSOLUBLE
TAPE
LIQUID
CONTAINER
LANYARD
ASSEMBLY
WATERACTIVATED
BATTERY SECTION

N_MM_256500_0_ELT0_01_00

AES

FIGURE 25-65-00-22500-A SHEET 1


ELT - Component Description

25-65-00 PB001

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** On A/C ALL

A
INTERFACE

CAP

TC
CONNECTOR
SEAL
AUTO/
OFF/ON
SWITCH

ANT
CONNECTOR

ELECTRONIC
ASSEMBLY

TX
INDICATOR

FLOAT
WHIPANTENNA

ORING

HOUSING

BATTERYPACK

FLOAT

B
CONNECTOR FROM
THE PBA

ELT IN PORTABLE
OPERATION

WHIPANTENNA

A
LANYARD

STRAP
FLOAT

CONNECTOR FROM
THE ANTENNA

130MX PBA
CONNECTOR FROM
THE RCP

SUPPORT
ASSEMBLY
LATCH
ASSEMBLY

CLIP

LOCK PIN
RED
INDICATOR
N_MM_256500_0_CEPB_01_00

AES

FIGURE 25-65-00-26000-A SHEET 1


ELT and PBA - Component Description

25-65-00 PB001

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** On A/C ALL

CONNECTOR
FROM THE ELT

RCP

SWITCH
GUARD
EL

TEST/RESET
PUSHBUTTON

CAPTIVE SCREW

ON INDICATOR
ARMED/ON
SWITCH

N_MM_256500_0_RCPC_01_00

AES

FIGURE 25-65-00-26300-A SHEET 1


RCP - Component Description

25-65-00 PB001

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** On A/C ALL

ANTENNA
112MX

SCREW

BNC CONNECTOR

FR64
ORING
STGR1

STGR1

CONNECTOR
FROM THE ELT

COAXIAL CABLE

N_MM_256500_0_RAS0_01_00

AES

FIGURE 25-65-00-26500-A SHEET 1


Antenna - Component Description

25-65-00 PB001

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AIRCRAFT MAINTENANCE MANUAL

MISCELLANEOUS EMERGENCY EQUIPMENT - MAINTENANCE


PRACTICES
** On A/C ALL
Task 25-65-00-840-001-A
Procedure after a Change of Aircraft Registration Number
FIN 7560MM, 110MX
1.

Reason for the Job


To program the Emergency Locator Transmitter (ELT) after the aircraft has changed its ICAO registration code.
NOTE :

2.

The procedure is also applicable for these items of equipment, if they are installed:
. A Programming Box Assembly (PBA).
. An Aircraft Identification Module (AIM).
. A programming dongle.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

200
3.

UPPER HALF FUSELAGE


Job Set-up
Subtask 25-65-00-010-057-A
A.

4.

There is no special job set-up for this task.

Procedure
Subtask 25-65-00-840-050-A
A.

ICAO code change procedure


(1)

Ask the local Flight Authorities if it is necessary to change the programmed code.
NOTE :

AES

Some ELTs have been programmed e.g. with a serial code, that is not dependant on the ICAO
registration code.

(2)

There are different codes used, make sure that the correct code is programmed.

(3)

If you need to program the ELT, do one of the steps that follow:
(a)

Use the manufacturers programming tool and user handbook, if available, to program the ELT.

(b)

If the programming tool is not available contact the ELT manufacturer for the correct procedure.

25-65-00 PB201

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MISCELLANEOUS EMERGENCY EQUIPMENT DEACTIVATION/REACTIVATION


** On A/C 005-099
Task 25-65-00-040-001-A
Deactivation of the Emergency Locator Transmitter (ELT)
FIN 110MX
Task Summary
MMEL OR CDL TITLE

ACCESS

TEST

SPECIFIC
TOOLS

MHR

E/T

NB MEN

MMEL 25-65-04A
1.

Reason for the Job


MMEL 25-65-04A
Emergency Locator Transmitter (ELT) (FAA only)
(Old MMEL ref: 25-60-10)

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200
261BC
B.

ZONE DESCRIPTION
UPPER HALF FUSELAGE

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-23-42-000-002-A

Removal of the Ceiling Panels - Aft Utility Area

25-23-42-400-002-A

Installation of the Ceiling Panels - Aft Utility Area

3.

Job Set-up
Subtask 25-65-00-861-059-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-65-00-010-062-A
B.

Get access to the ELT 110MX


(1)

4.

Remove the ceiling panel 261BC (Ref. TASK 25-23-42-000-002-A).

Procedure
Subtask 25-65-00-040-050-A
A.

Deactivation of the ELT 110MX


(1)

AES

Set the toggle switch to the OFF position.

25-65-00 PB401

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5.

Close-up
Subtask 25-65-00-410-062-A
A.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Install the ceiling panel 261BC (Ref. TASK 25-23-42-400-002-A).

(3)

Make an applicable entry in the logbook.

(4)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

Subtask 25-65-00-862-060-A
B.

AES

De-energize the ground service network (Ref. TASK 24-42-00-862-001-A).

25-65-00 PB401

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AIRCRAFT MAINTENANCE MANUAL
** On A/C 005-099
Task 25-65-00-440-001-A
Reactivation of the Emergency Locator Transmitter (ELT)
FIN 110MX
Task Summary
MMEL OR CDL TITLE

ACCESS

TEST

SPECIFIC
TOOLS

MHR

E/T

NB MEN

MMEL 25-65-04A
1.

Reason for the Job


MMEL 25-65-04A
Emergency Locator Transmitter (ELT) (FAA only)

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200
261BC
B.

ZONE DESCRIPTION
UPPER HALF FUSELAGE

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-23-42-000-002-A

Removal of the Ceiling Panels - Aft Utility Area

25-23-42-400-002-A

Installation of the Ceiling Panels - Aft Utility Area

3.

Job Set-up
Subtask 25-65-00-861-060-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-65-00-010-063-A
B.

Get access to the ELT 110MX


(1)

4.

Remove the ceiling panel 261BC (Ref. TASK 25-23-42-000-002-A).

Procedure
Subtask 25-65-00-440-050-A
A.

Reactivation of the ELT 110MX


(1)

5.

Set the toggle switchto the AUTO position.

Close-up
Subtask 25-65-00-410-063-A
A.

AES

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Install the ceiling panel 261BC (Ref. TASK 25-23-42-400-002-A).

25-65-00 PB401

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(3)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

Subtask 25-65-00-862-059-A
B.

AES

De-energize the ground service network (Ref. TASK 24-42-00-862-001-A).

25-65-00 PB401

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AIRCRAFT MAINTENANCE MANUAL

MISCELLANEOUS EMERGENCY EQUIPMENT ADJUSTMENT/TEST


** On A/C ALL
Task 25-65-00-740-001-A
Emergency Locator Transmitter (ELT) System - BITE Test
FIN 110MX
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200
261BC
B.

ZONE DESCRIPTION
UPPER HALF FUSELAGE

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-23-42-000-002-A

Removal of the Ceiling Panels - Aft Utility Area

25-23-42-400-002-A

Installation of the Ceiling Panels - Aft Utility Area

(Ref. Fig. 25-65-00-991-00600-B - BITE Test - Component Location)


3.

Job Set-up
Subtask 25-65-00-861-051-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-65-00-010-051-A
B.

Get access to the ELT 110MX


(1)

4.

Remove the ceiling panel 261BC (Ref. TASK 25-23-42-000-002-A).

Procedure
Subtask 25-65-00-860-050-A
A.

Preparation for the BITE Test


(Ref. Fig. 25-65-00-991-00600-B - BITE Test - Component Location)
(1)

In the cockpit:
(a)

Prevent damage to the ELT electronics:


CAUTION :

AES

DO NOT DO AN ANNUNCIATOR LIGHT TEST DURING THE TEST OF THE


EMERGENCY LOCATOR TRANSMITTER (ELT) SYSTEM.

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IF YOU DO, YOU CAN CAUSE DAMAGE TO AN INTERNAL RELAY OF THE ELT.
1
(b)

(c)

(2)

Make sure that on the panel 25VU the ANN LT switch (1) is not set to the TEST position
during the BITE test.

On the radio-management panel (RMP1) 1RG1, set the frequency to 121.5 MHz as follows:
1

Set the ON/OFF switch (3) to the ON position.

Push the VHF1 pushbutton switch (4). The green LED on the VHF1 pushbutton switch (4)
comes on.

Turn the dual selector-knob (2) until you can see the number 121.5 on the STBY/CRS
display (7).

Push the double-arrow pushbutton switch (6).

The number 121.5 moves to the ACTIVE display (5).

On the audio-control panel (ACP) 2RN1, adjust the volume of the cockpit loudspeaker as follows:
1

Push the VHF1 rotary-pushbutton switch (8).

Turn the VHF1 rotary-pushbutton switch (8) clockwise to its maximum position.

(d)

Make sure that there are no unwanted signals transmitted from the ELT during the BITE test.

(e)

On the remote-control panel (RCP) 111MX, make sure that the switch guard (20) is closed.

In the cabin on the ELT 110MX, make sure that:


. The ON/OFF/AUTO switch (11) is set to the AUTO position.
. The connector from the RCP 111MX is connected to the connector (10) on the programming-box
assembly (PBA) 130MX.
. The connector from the PBA 130MX is connected to the TC connector (14).
. The antenna connector is connected to the ANT connector (13), and the connection is locked with
adhesive (16) and identified with paint (15).

Subtask 25-65-00-740-051-B
CAUTION :

B.

DO NOT DO THE EMERGENCY LOCATOR TRANSMITTER (ELT) TEST FOR LONGER THAN 150
SECONDS. IF YOU DO, THE ELT WILL SEND DISTRESS SIGNALS AND RESCUE OPERATIONS
WILL START.

BITE Test
(Ref. Fig. 25-65-00-991-00600-B - BITE Test - Component Location)
NOTE :

The indications and sounds operate continuously for 100 seconds, then intermittently (on for 1 second off for 1.5 seconds). After 150 seconds the ELT transmits real distress signals on 121.5 MHz, 243 MHz
and 406 MHz. The 406 MHz transmitter operates every 50 seconds, but the first 3 transmissions are in
unmodulated carrier mode (ignored by the satellite system).
You need two persons to complete the BITE test.

(1)

Do the test during the first five minutes after the hour, between XX:00 hours and XX:05 hours.

ACTION

RESULT

1.On the ELT 110MX:

AES

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ACTION
Disconnect the PBA connector from the TC connector
(14).

RESULT

Set the ON/OFF/AUTO switch (11) to the ON


position for approximately 10 seconds.

On the ELT 110MX:


. The TX indicator (12) and the buzzer operate one time
momentarily.
. Then, they operate continuously.

Set the ON/OFF/AUTO switch (11) to the OFF


position after approximately 10 seconds.

The indication and the sound stop.

Set the ON/OFF/AUTO switch (11) to the AUTO


position.

NOTE :
.

The AUTO position is the usual position of the


ON/OFF/AUTO switch (11).

Connect the PBA connector to the TC connector


(14).

On the PBA 130MX:


. After approximately 9 seconds the RED indicator (9)
comes on for 10 seconds.
NOTE :

During the first 9 seconds the RED indicator (9)


can flash one time after approximately 4 seconds.
This has no affect on the result.
On the ELT 110MX:
. The TX indicator (12) and the buzzer operate 5 times
in 9 seconds.
NOTE :

The first operation has no specific function.

On the RCP 111MX:


. After approximately 4 seconds the ON indicator (18)
flashes one time.
. Then, after approximately 6 seconds it comes on for 10
seconds.
On the panel 108VU:
. After approximately 4 seconds the ELT indicator
113MX flashes one time.
. Then, after approximately 6 seconds it comes on for 10
seconds.
In the nose-landing-gear well:
. After approximately 4 seconds the mechanic call-horn
15WC operates one time momentarily.
. Then, after approximately 6 seconds it operates for 10
seconds.
2.On the RCP 111MX:
. Push the TEST/RESET pushbutton switch (17).

AES

On the RCP 111MX:


. After approximately 4 seconds the ON indicator (18)
flashes one time.
. Then, after approximately 6 seconds it comes on for 10
seconds.

25-65-00 PB501

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ACTION

RESULT
On the ELT 110MX:
. The TX indicator (12) and the buzzer operate 5 times
in 9 seconds.
NOTE :

The first operation has no specific function.

On the PBA 130MX:


. After approximately 9 seconds the RED indicator (9)
comes on for 10 seconds.
NOTE :

During the first 9 seconds the RED indicator (9)


can flash one time after approximately 4 seconds.
This has no affect on the result.
On the panel 108VU:
. After approximately 4 seconds the ELT indicator
113MX flashes one time.
. Then, after approximately 6 seconds it comes on for 10
seconds.
In the nose-landing-gear well:
. After approximately 4 seconds the mechanic call-horn
15WC operates one time momentarily.
. Then, after approximately 6 seconds it operates for 10
seconds.
5.

Close-up
Subtask 25-65-00-410-050-A
A.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Install the ceiling panel 261BC (Ref. TASK 25-23-42-400-002-A).

(3)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

Subtask 25-65-00-862-051-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-65-00 PB501

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** On A/C ALL
111MX
25VU

J
A

D
C

FR7

2RN1

FR8

1RG1

121AL

15WC

Z714
Z713

STBY/CRS

ACTIVE

A
VHF1

VHF2

VHF3

HF1

SEL

HF2

2
4

AM

ANN LT
STBY NAV
NAV

VOR

ILS

MLS

TEST
BRT
DIM

ON
ADF

BFO
OFF

C
3

CALL

CALL

CALL

CALL

CALL

MECH

ATT

VHF1

VHF2

VHF3

HF1

HF2

INT

CAB

ON
VOICE

RESET

MKR

ILS

INT

RAD
VOR1
VOR2

PA

FLT INT

EXT PWR

108VU

MLS

ADF1

ADF2
NOT IN USE

AVAIL

CKPT CALL

ADIRU &
AVNCS VENT

ELT

LIGHT TEST

CKPT CALL

RESET

APU FIRE

APU SHUT OFF

113MX
N_MM_256500_5_ACMA_01_00

AES

FIGURE 25-65-00-991-00600-B SHEET 1


BITE Test - Component Location

25-65-00 PB501

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** On A/C ALL
110MX

20

EL

E
17
FR70

18
19
261BC
FR64
15
16

E
G
F

13

VIEW TURNED 180 DEG


130MX

14

H
11

13
12

10
9
N_MM_256500_5_ACMA_02_00

AES

FIGURE 25-65-00-991-00600-B SHEET 2


BITE Test - Component Location

25-65-00 PB501

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-65-00-710-001-A
Operational Check of Emergency Locator Transmitter (ELT) System by Manual Activation
1.

Reason for the Job


(Ref. MPD 25-65-35-01-)
OPERATIONAL CHECK OF ELT SYSTEM BY MANUAL ACTIVATION

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

200

UPPER HALF FUSELAGE


B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-65-00-991-00900-A - Operational Test - Component Location)


3.

Job Set-up
Subtask 25-65-00-861-054-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-65-00-710-050-A
CAUTION :

A.

DO NOT DO THE EMERGENCY LOCATOR TRANSMITTER (ELT) TEST FOR LONGER THAN 150
SECONDS. IF YOU DO, THE ELT WILL SEND DISTRESS SIGNALS AND RESCUE OPERATIONS
WILL START.

Operational Test
(Ref. Fig. 25-65-00-991-00900-A - Operational Test - Component Location)
NOTE :

The indications and sounds operate continuously for 100 seconds, then intermittently (on for 1 second off for 1.5 seconds). After 150 seconds the ELT transmits real distress signals on 121.5 MHz, 243 MHz
and 406 MHz. The 406 MHz transmitter operates every 50 seconds, but the first 3 transmissions are in
unmodulated carrier mode (ignored by the satellite system).

NOTE :

During the self-test, the horn 15WC and the indicator light 113MX are on.

(1)

In the cockpit prevent damage to the ELT electronics:


CAUTION :

(a)

AES

DO NOT DO AN ANNUNCIATOR LIGHT TEST DURING THE TEST OF THE


EMERGENCY LOCATOR TRANSMITTER (ELT) SYSTEM.
IF YOU DO, YOU CAN CAUSE DAMAGE TO AN INTERNAL RELAY OF THE ELT.

Make sure that on the panel 25VU the ANN LT switch (1) is not set to the TEST position during
the operational test.

25-65-00 PB501

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(2)

Do the test during the first five minutes after the hour, between XX:00 hours and XX:05 hours.

ACTION
1.On the remote-control panel (RCP) 111MX:
.

Lift the switch guard (5).

Set the ARMED/ON switch (4) to the ON position


for 10 seconds.

RESULT
On the RCP 111MX:
.

The ON indicator (3) comes on continuously.

NOTE :

Set the ARMED/ON switch (4) to the ARMED


position after 10 seconds.

The ELT operates, and you can ignore the


indications and the sounds that occur at these
other locations:
. At the ELT 110MX (TX indicator and
buzzer).
. On the panel 108VU (ELT indicator 113MX).
. In the nose-landing-gear well (mechanic callhorn 15WC).

The ON indicator (3) stays on.

NOTE :
.

Push the TEST/RESET pushbutton switch (2).

.
.

The ELT continues to operate, and the indications


and the sounds at the other locations continue.
After 4 seconds the ON indicator (3) flashes one time.
Then, after 6 seconds, it comes on for 10 seconds.

NOTE :

Close the switch guard (5).

5.

Close-up

The ELT operation is stopped, a BITE test is


completed, and the ELT is put back to automatic
mode. You can ignore the indications and the
sounds that occur at the other locations during the
BITE test.

Subtask 25-65-00-862-054-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-65-00 PB501

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
111MX

A
261BC

Z260

25VU

C
FR70

D
7

110MX
FR64

D
2
3
4
N_MM_256500_5_GTR0_01_00

AES

FIGURE 25-65-00-991-00900-A SHEET 1


Operational Test - Component Location

25-65-00 PB501

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-65-00-720-001-A
Remove the Emergency Locator Transmitter for Workshop Test (Battery Check and Functional Check)
1.

Reason for the Job


(Ref. MPD 25-65-32-01-)
REMOVE THE EMERGENCY LOCATOR TRANSMITTER FOR WORKSHOP TEST (BATTERY CHECK &
FUNCTIONAL CHECK)

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

200

UPPER HALF FUSELAGE


B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

CMM 25-60-10
(Ref. Fig. 25-65-00-991-00700-A - ELT - Component Location)
3.

Job Set-up
Subtask 25-65-00-861-052-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-65-00-010-053-A
B.

Get Access
(Ref. Fig. 25-65-00-991-00700-A - ELT - Component Location)
(1)

Open the door/access panel of the stowage compartment(s).


NOTE :

4.

The location of the ELT(s) are shown with placards, which are bonded on the outside of the
stowage compartment(s).

(2)

If necessary release/open the strap/clamp.

(3)

Remove the ELT(s) from the stowage compartment(s).

Procedure
Subtask 25-65-00-720-050-A
A.

Workshop Procedure
(1)

5.

Do a visual inspection, a battery check and a functional test of the ELT. Refer to the Manufacturers
Component Maintenance Manual (CMM) (Ref. CMM 25-60-10) for the correct procedures.

Close-up
Subtask 25-65-00-410-054-A
A.

AES

Close Access
(1)

Install a serviceable or replacement ELT(s).

(2)

Attach/close the strap/clamp.

25-65-00 PB501

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(3)

Close the door/access panel of the stowage compartment(s).

(4)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-65-00-862-052-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-65-00 PB501

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

FR62

A
FR69

7560MM

N_MM_256500_5_AAM0_01_00

AES

FIGURE 25-65-00-991-00700-A SHEET 1


ELT - Component Location

25-65-00 PB501

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-65-00-720-004-A
Remove ELT for Battery Replacement and during Reinstallation Perform Functional Check of ELT System including
Automatic Activation
FIN 110MX
1.

Reason for the Job


(Ref. MPD 25-65-35-02-)
REMOVE ELT FOR BATTERY REPLACEMENT AND DURING REINSTALLATION PERFORM FUNCTIONAL
CHECK OF ELT SYSTEM INCLUDING AUTOMATIC ACTIVATION

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-65-00-840-001-A

Procedure after a Change of Aircraft Registration Number

25-65-35-000-001-A

Removal of the Emergency Locator Transmitter (ELT)

25-65-35-400-001-A

Installation of the Emergency Locator Transmitter (ELT)

CMM 25-60-04
3.

Job Set-up
Subtask 25-65-00-861-053-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-65-00-010-054-A
A.

Aircraft Procedure
(1)

Remove the ELT (Ref. TASK 25-65-35-000-001-A).

Subtask 25-65-00-960-050-A
B.

Workshop Procedure
NOTE :

AES

If the aircraft is equipped with a programming box (130MX), where the aircraft code is permanently
stored, it is not necessary to change that code.

(1)

Refer to the Manufacturers Component Maintenance Manual (CMM) (Ref. CMM 25-60-04) for the
correct procedures.

(2)

If the aircraft registration code/number (ICAO) has changed, or the programming equipment is not
available, refer to (Ref. TASK 25-65-00-840-001-A).

25-65-00 PB501

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AIRCRAFT MAINTENANCE MANUAL
Subtask 25-65-00-410-055-A
C.

Aircraft Procedure
(1)

5.

Install the ELT (Ref. TASK 25-65-35-400-001-A).

Close-up
Subtask 25-65-00-862-053-A
A.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-65-00 PB501

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

ANTENNA - EMERGENCY LOCATOR, AIRCRAFT REMOVAL/INSTALLATION


** On A/C ALL
Task 25-65-14-000-001-A
Antenna (Emergency Locator Transmitter) - Removal
FIN 112MX
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 6M (20 FT)

No specific

AR

CAP - BLANKING

No specific

SCRAPER - NON METALLIC

No specific

STEPLADDER 1.0 M (3.3 FT)

B.

Work Zones and Access Panels


ZONE/ACCESS

200
261BC
C.

ZONE DESCRIPTION
UPPER HALF FUSELAGE

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-23-42-000-002-A

Removal of the Ceiling Panels - Aft Utility Area

(Ref. Fig. 25-65-14-991-00100-A - Antenna 112MX)


3.

Job Set-up
Subtask 25-65-14-861-051-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-65-14-941-050-A
B.

Get Access
(1)

(2)

In the cabin:
(a)

Remove the ceiling panel 261BC (Ref. TASK 25-23-42-000-002-A).

(b)

Put a STEPLADDER 1.0 M (3.3 FT) in position below the antenna.

At the antenna 112MX:


(a)

AES

Put an ACCESS PLATFORM 6M (20 FT) in position below the antenna.

25-65-14 PB401

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4.

Procedure
Subtask 25-65-14-020-051-A
A.

Removal of the Antenna 112MX


(Ref. Fig. 25-65-14-991-00100-A - Antenna 112MX)
(1)

(2)

AES

In the cabin:
(a)

Pull the heat protective webbing a short distance down from the antenna connector (3).

(b)

Disconnect the antenna connector (3) from the antenna (2).

At the antenna 112MX:


(a)

Remove the sealants from the heads of the screws (1) with a SCRAPER - NON METALLIC.

(b)

Remove the screws (1).

(c)

Carefully lift the antenna (2) away from the fuselage outer surface.

(d)

Remove the antenna (2).

(e)

Put blanking caps on the disconnected electrical connector(s).

(f)

Remove and retain the O-ring seal (4).

25-65-14 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

FR65
FR64

FR64

5
4

STGR1

STGR1

N_MM_256514_4_AAM0_01_00

AES

FIGURE 25-65-14-991-00100-A SHEET 1


Antenna 112MX

25-65-14 PB401

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-65-14-400-001-A
Antenna (Emergency Locator Transmitter) - Installation
FIN 112MX
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
2
ACCESS PLATFORM 6M (20 FT)

No specific

SCRAPER - NON METALLIC

No specific

STEPLADDER 1.0 M (3.3 FT)

No specific

TAPE - MASKING

No specific

B.

Torque wrench: range to between 0.20 and 3.60 M.DAN (2.00 and 26.00
LBF.FT)

Consumable Materials

REFERENCE
Material No: 05-013
Material No: 07-001B
Material No: 09-016
Material No: 09-019
Material No: 11-003
Material No: 16-021
Material No: 19-003
C.

DESIGNATION
SPECIAL MATERIALS
LACQUERS
ELECTRICAL BOND VARNISH
SEALANTS
CORROSION INHIBITING FILLET CONSISTENCY
SEALANTS
LOW ADHESION POLYSULFIDE SEALANT
CLEANING AGENTS
METHYL-ETHYL-KETONE
STRUCTURE PAINTS
FLEXIBLE POLYURETHANE
LINT-FREE COTTON CLOTH

Work Zones and Access Panels


ZONE/ACCESS

200
261BC
D.

ZONE DESCRIPTION
UPPER HALF FUSELAGE

Referenced Information

REFERENCE
20-28-00-912-005-A

DESIGNATION
Electrical Bonding of Antennas With Conductive Bolts.

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-23-42-000-002-A

Removal of the Ceiling Panels - Aft Utility Area

25-23-42-400-002-A

Installation of the Ceiling Panels - Aft Utility Area

AES

25-65-14 PB401

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AIRCRAFT MAINTENANCE MANUAL
REFERENCE
25-65-00-740-001-A

DESIGNATION
Emergency Locator Transmitter (ELT) System - BITE Test

(Ref. Fig. 25-65-14-991-00100-A - Antenna 112MX)


3.

Job Set-up
Subtask 25-65-14-860-051-A
A.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized


(Ref. TASK 24-42-00-861-001-A).

(2)

In the cabin:

(3)

(a)

Make sure that the ceiling panel 261BC (Ref. TASK 25-23-42-000-002-A) is removed.

(b)

Make sure that a STEPLADDER 1.0 M (3.3 FT) is in position below the antenna.

At the antenna 112MX:


(a)

4.

Make sure that on ACCESS PLATFORM 6M (20 FT) is in position below the antenna.

Procedure
Subtask 25-65-14-160-050-A
A.

Cleaning Preparation for Installation


(Ref. Fig. 25-65-14-991-00100-A - Antenna 112MX)
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
(1)

Remove unwanted material from the interface between the antenna (2) and the outer surface of the
fuselage (5) with a SCRAPER - NON METALLIC.

(2)

Clean the work area:


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.

(3)

AES

(a)

Clean the interface between the antenna (2) and the outer surface of the fuselage with
CLEANING AGENTS (Material No: 11-003) and a LINT-FREE COTTON CLOTH (Material No:
19-003) .

(b)

Make sure that the work area is dry before you continue.

Do an inspection of the component interface and/or the adjacent area.

25-65-14 PB401

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(4)

Make sure that there is no paint, corrosion or sealants in the screw holes for the antenna (2).
NOTE :

(5)

This is necessary because the antenna electrical bonding is made through the antenna screws
(1).

Apply TAPE - MASKING to these areas:


. On the outer surface of the fuselage (5), around the interface with the antenna (2).
. On the holes for the antenna connector (3) and for the screws (2).
. Around the contour of the antenna (2) where sealants are not necessary.

Subtask 25-65-14-420-051-A
B.

Installation of the Antenna 112MX


(Ref. Fig. 25-65-14-991-00100-A - Antenna 112MX)
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
(1)

At the antenna 112MX:


(a)

Apply materials:
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.

AES

Apply SPECIAL MATERIALS (Material No: 05-013) on the outer surface of the antenna (2)
that will touch the fuselage (5).

Apply SEALANTS (Material No: 09-019) on the outer surface of the fuselage (5) that will
touch with the antenna (2).

(b)

Remove the masking tape from the holes for the antenna connector (3) and for the srews (2).

(c)

Remove the blanking caps from the electrical connector(s).

(d)

Make sure that the electrical connectors are clean and in the correct condition.

(e)

Make sure that the O-ring seal (4) (RAYAN P/N 2909) is in a correct and serviceable condition.

(f)

Install the O-ring seal (4).

(g)

Put the antenna (2) on the outer surface of the fuselage (5) and install the screws (1).

(h)

Tighten the screws (1) and TORQUE them to between 0.40 and 0.50 M.DAN (35.40 and 44.25
LBF.IN).

(i)

Remove unwanted sealant with a SCRAPER - NON METALLIC.

(j)

Remove unwanted masking tape.

25-65-14 PB401

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AIRCRAFT MAINTENANCE MANUAL
(k)

Clean the work area:


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
1

(l)
(2)

Clean the work area with CLEANING AGENTS (Material No: 11-003) , and a lint-free
cotton cloth LINT-FREE COTTON CLOTH (Material No: 19-003) .

Make sure that the bonding resistance between the antenna (2) and the surface of the fuselage
(5) is not more than 5 milliohms (Ref. TASK 20-28-00-912-005-A).

In the cabin:
(a)

Connect the antenna connector (3) to the antenna (2).

(b)

Pull the heat protective webbing fully over the antenna connector (3) and make sure that it is
flush with the fuselage ceiling.

Subtask 25-65-14-740-050-A
C.

Do the BITE test (Ref. TASK 25-65-00-740-001-A).

Subtask 25-65-14-370-050-A
D.

Application and Curing of Sealants


(Ref. Fig. 25-65-14-991-00100-A - Antenna 112MX)
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
(1)

Apply materials:
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.

AES

(a)

Apply a bead of SEALANTS (Material No: 09-016) around the bottom edge of the antenna (2)
and on the heads of the screws (1).

(b)

Make a smooth contour of the sealant around the bottom edge of the antenna (2) and the heads
of the screws (1).

(c)

Let the sealants become hard.

(d)

Apply STRUCTURE PAINTS (Material No: 16-021) on the sealant around the bottom edge of
the antenna (2).

(e)

Apply LACQUERS (Material No: 07-001B) on the sealant on the heads of the screws (1).

25-65-14 PB401

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Revision n: 40

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5.

Close-up
Subtask 25-65-14-942-050-A
A.

Close Access
(1)

(2)

In the cabin:
(a)

Install the ceiling panel 261BC (Ref. TASK 25-23-42-400-002-A).

(b)

Remove the STEPLADDER 1.0 M (3.3 FT).

At the antenna 112MX:


(a)

Remove the ACCESS PLATFORM 6M (20 FT).

(3)

Make sure that the work area is clean and clear of tool(s) and other items.

(4)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

Subtask 25-65-14-862-051-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-65-14 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

CONTROL PANEL - REMOTE, AIRCRAFT EMERGENCY


LOCATOR - REMOVAL/INSTALLATION
** On A/C ALL
Task 25-65-18-000-001-A
Remote-Control Panel (RCP) (Emergency Locator Transmitter) - Removal
FIN 111MX
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
1
CAP - BLANKING

DESIGNATION

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

(Ref. Fig. 25-65-18-991-00100-B - RCP 111MX)


3.

Job Set-up
Subtask 25-65-18-861-050-A
A.

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-65-18-020-050-A
A.

AES

Removal of the RCP 111MX


(Ref. Fig. 25-65-18-991-00100-B - RCP 111MX)
(1)

Hold the front face of the RCP (1) and loosen the captive screws (3).

(2)

Carefully remove the RCP (1) until you can get access to the electrical connector (4).

(3)

Disconnect the electrical connector (4) and remove the RCP (1).

(4)

Put CAP - BLANKING on the disconnected electrical connectors.

25-65-18 PB401

Page 1
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
111MX

A
4

2
EL

N_MM_256518_4_ACM0_01_00

AES

FIGURE 25-65-18-991-00100-B SHEET 1


RCP 111MX

25-65-18 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-65-18-400-001-A
Remote-Control Panel (RCP) (Emergency Locator Transmitter) - Installation
FIN 111MX
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-65-00-740-001-A

Emergency Locator Transmitter (ELT) System - BITE Test

(Ref. Fig. 25-65-18-991-00100-B - RCP 111MX)


3.

Job Set-up
Subtask 25-65-18-860-050-A
A.

Aircraft Maintenance Configuration


(1)

4.

Make sure that the ground service network is energized (Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-65-18-420-050-A
A.

Installation of the RCP 111MX


(Ref. Fig. 25-65-18-991-00100-B - RCP 111MX)
(1)

Clean the component interface and/or the adjacent area.

(2)

Do an inspection of the component interface and/or the adjacent area.


(a)

Make sure that the switch guard (2) is closed.

(3)

Remove the blanking caps from the electrical connector(s).

(4)

Make sure that the electrical connectors are clean and in the correct condition.

(5)

Put the RCP (1) in position and connect the electrical connector (4).

(6)

Carefully install the RCP (1) and tighten the captive screws (3).

Subtask 25-65-18-740-050-A
B.
5.

Do the BITE test (Ref. TASK 25-65-00-740-001-A).

Close-up
Subtask 25-65-18-410-050-A
A.

Close Access
(1)

AES

Make sure that the work area is clean and clear of tool(s) and other items.

25-65-18 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(2)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

Subtask 25-65-18-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-65-18 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

TRANSMITTER - EMERGENCY LOCATOR, AIRCRAFT REMOVAL/INSTALLATION


** On A/C ALL
Task 25-65-35-000-001-A
Removal of the Emergency Locator Transmitter (ELT)
FIN 110MX
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific
B.

QTY
AR CAP - BLANKING
1
SCRAPER - NON METALLIC

Work Zones and Access Panels


ZONE/ACCESS

200
261BC
C.

DESIGNATION

ZONE DESCRIPTION
UPPER HALF FUSELAGE

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-23-42-000-002-A

Removal of the Ceiling Panels - Aft Utility Area

(Ref. Fig. 25-65-35-991-00100-B - ELT 110MX)


3.

Job Set-up
Subtask 25-65-35-861-050-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-65-35-010-051-A
B.

Get access to the ELT 110MX


(1)

4.

Remove the ceiling panel 261BC (Ref. TASK 25-23-42-000-002-A).

Procedure
Subtask 25-65-35-020-050-B
A.

AES

Removal of the ELT 110MX


(Ref. Fig. 25-65-35-991-00100-B - ELT 110MX)
(1)

Set the ON/OFF/AUTO switch (10) to the OFF position.

(2)

Remove the materials (13) and (14) from the antenna connector (9) and the ANT connector (11) with
a SCRAPER - NON METALLIC.

25-65-35 PB401

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(3)

Disconnect the antenna connector (9) from the ANT connector (11).

(4)

Disconnect the electrical connector (8) from the TC connector (12).

(5)

Put blanking caps on the disconnected electrical connector(s).

(6)

Remove the ELT (5):


(a)

Remove the lanyard (6) from the spring clip (7).

(b)

Remove the lock pin (18).


NOTE :

(c)

Hold the ELT (5), lift the latch lever (16) and disengage the latch hook (15).

(d)

Carefully remove the ELT (5) from the support assembly (1).
NOTE :

AES

The lock pin (18) is attached to the latch lever (16) with the safety strap (17).

Be careful with the whip-antenna (4) when you remove the ELT (5).

25-65-35 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
110MX

A
A

FR70

261BC
FR64

7
1
9

8
6

B
3

D
15

B
17

E
18
16
4

15

N_MM_256535_4_AANA_01_00

AES

FIGURE 25-65-35-991-00100-B SHEET 1


ELT 110MX

25-65-35 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

D
VIEW TURNED 180 DEG

C
11

12

C
10
13
14

11
4

E
26

BOND THE CHANGED ID LABEL


AT THIS POSITION

N_MM_256535_4_AANA_02_00

AES

FIGURE 25-65-35-991-00100-B SHEET 2


ELT 110MX

25-65-35 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-65-35-400-001-A
Installation of the Emergency Locator Transmitter (ELT)
FIN 110MX
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
AR SCRAPER - NON METALLIC

DESIGNATION

Consumable Materials

REFERENCE
Material No: 07-009
Material No: 07-020
Material No: 08-013

DESIGNATION
LACQUERS
SEALING COAT (COLOR AS REQUIRED)
LACQUERS
IDENTIFICATION PAINT
BONDING AND ADHESIVE COMPOUNDS
THREADLOCKER/SEALANT

Material No: 11-004

CLEANING AGENTS
1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)

Material No: 19-003

LINT-FREE COTTON CLOTH

C.

Work Zones and Access Panels


ZONE/ACCESS

200
261BC
D.

ZONE DESCRIPTION
UPPER HALF FUSELAGE

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-23-42-000-002-A

Removal of the Ceiling Panels - Aft Utility Area

25-23-42-400-002-A

Installation of the Ceiling Panels - Aft Utility Area

25-65-00-740-001-A

Emergency Locator Transmitter (ELT) System - BITE Test

25-65-00-840-001-A

Procedure after a Change of Aircraft Registration Number

CMM 25-60-04
(Ref. Fig. 25-65-35-991-00100-B - ELT 110MX)
3.

Job Set-up
Subtask 25-65-35-860-050-A
A.

Aircraft Maintenance Configuration


(1)

AES

Make sure the ground service network is energized (Ref. TASK 24-42-00-861-001-A).

25-65-35 PB401

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(2)
4.

Make sure the ceiling panel 261BC is removed (Ref. TASK 25-23-42-000-002-A).

Procedure
Subtask 25-65-35-560-050-A
A.

Preparation for Installation


(Ref. Fig. 25-65-35-991-00100-B - ELT 110MX)
(1)

Refer to the Manufacturers Component Maintenance Manual (CMM) (Ref. CMM 25-60-04) for the
correct procedures.

(2)

If you install a replacement ELT (5), make sure that the ELT identification (ID) part of the label (26) is
the same as the ID label on the support assembly (1).

(3)

If the ID labels are not the same, bond a new ID label in position on the ID label (26).

(4)

If the aircraft registration code/number (ICAO) is changed refer to (Ref. TASK 25-65-00-840-001-A).

Subtask 25-65-35-420-050-B
B.

Installation of the ELT 110MX


(Ref. Fig. 25-65-35-991-00100-B - ELT 110MX)
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK AREA WHEN
YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR
EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN
IRRITANTS.
(1)

Clean the component interface and/or the adjacent area.


WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(a)

Remove unwanted materials (13) and (14) from the antenna connector (9) and the ANT
connector (11) with a SCRAPER - NON METALLIC.

(b)

Clean the antenna connector (9) and the ANT connector (11) with CLEANING AGENTS
(Material No: 11-004) and a lint-free cotton cloth LINT-FREE COTTON CLOTH (Material No:
19-003) . Make sure that they are dry before you continue.

(2)

Do an inspection of the component interface and/or the adjacent area.

(3)

Make sure that the ON/OFF/AUTO switch (10) is set to the OFF position.

(4)

Install the ELT (5):


(a)

Carefully hold the ELT (5) in position on the support assembly (1).
NOTE :

(b)

AES

Be careful with the whip-antenna (4) when you install the ELT (5).

Put the strap (3) around the ELT (5) and engage the latch hook (15) in the latch lever (16).

25-65-35 PB401

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AIRCRAFT MAINTENANCE MANUAL
(c)

Close the latch lever (16).

(d)

Install the lock pin (18).

(e)

Make sure that you cannot lift the latch lever (16).

(f)

Install the lanyard (6) in the spring clip (7).

(5)

Remove the blanking caps from the electrical connector(s).

(6)

Make sure that the electrical connectors are clean and in the correct condition.

(7)

Connect the electrical connector (8) to the TC connector (12).


NOTE :

When you connect the electrical connector (8) to the TC connector (12) the programming-box
assembly (PBA) automatically:
. Transfers the aircraft identification code to the ELT (5).
. Makes sure that the information transferred is correct.
. After a correct transfer, operates indications and sounds for 10 seconds at different
locations.

(8)

Connect the antenna connector (9) to the ANT connector (11).

(9)

Safety the connection between the antenna connector (9) and the ANT connector (11):
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES AND GOGGLES.
(a)

Apply BONDING AND ADHESIVE COMPOUNDS (Material No: 08-013) (13) to the connection.

(b)

Apply LACQUERS (Material No: 07-009) as an alternative LACQUERS (Material No: 07-020)
(14) to the bonding and adhesive compound (13).

(10) Set the ON/OFF/AUTO switch (10) to the AUTO position.


Subtask 25-65-35-740-050-A
C.
5.

Do the BITE test (Ref. TASK 25-65-00-740-001-A).

Close-up
Subtask 25-65-35-410-050-A
A.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Install the ceiling panel 261BC (Ref. TASK 25-23-42-400-002-A).

(3)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

Subtask 25-65-35-862-050-A
B.

AES

De-energize the ground service network (Ref. TASK 24-42-00-862-001-A).

25-65-35 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-65-35-000-002-A
Removal of the Programming Box Assembly (PBA)
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
AR CAP - BLANKING

Work Zones and Access Panels


ZONE/ACCESS

200
261BC
C.

DESIGNATION

ZONE DESCRIPTION
UPPER HALF FUSELAGE

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

25-23-42-000-002-A

Removal of the Ceiling Panels - Aft Utility Area

25-65-35-000-001-A

Removal of the Emergency Locator Transmitter (ELT)

(Ref. Fig. 25-65-35-991-00200-A - PBA 130MX)


3.

Job Set-up
Subtask 25-65-35-861-051-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-65-35-010-052-A
B.

4.

Get access to the PBA 130MX


(1)

Remove the ceiling panel 261BC (Ref. TASK 25-23-42-000-002-A).

(2)

Remove the Emergency Locator Transmitter (ELT) (Ref. TASK 25-65-35-000-001-A).

Procedure
Subtask 25-65-35-020-051-A
A.

AES

Removal of the PBA 130MX


(Ref. Fig. 25-65-35-991-00200-A - PBA 130MX)
(1)

Disconnect the connector (8).

(2)

Put blanking caps on the disconnected electrical connector(s).

(3)

Hold the PBA (1) and remove the bolts (27) and the washers (28).

(4)

Carefully remove the PBA (1) from the aircraft structure.

25-65-35 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
130MX

A
FR70
8

261BC
FR64

28

27

B
VIEW TURNED 180 DEG

PART NUMBER
N DOSSIER REF.

REV

SERIAL NUMBER
N SERIE
1

26

APPROVAL NUMBER
N HOMOLOGATION
COSPAS/SARSAT
IDENTIFICATION
IDENTIFICATION

NOTE:
1

BOND THE CHANGED ID LABEL AT THIS POSITION


N_MM_256535_4_PBA0_01_00

AES

FIGURE 25-65-35-991-00200-A SHEET 1


PBA 130MX

25-65-35 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-65-35-400-002-A
Installation of the Programming Box Assembly (PBA)
1.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

B.

QTY

DESIGNATION
Torque wrench: range to between 0.20 and 3.60 M.DAN (2.00 and 26.00
LBF.FT)

Work Zones and Access Panels


ZONE/ACCESS

200
261BC
C.

ZONE DESCRIPTION
UPPER HALF FUSELAGE

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-23-42-000-002-A

Removal of the Ceiling Panels - Aft Utility Area

25-23-42-400-002-A

Installation of the Ceiling Panels - Aft Utility Area

25-65-00-840-001-A

Procedure after a Change of Aircraft Registration Number

25-65-35-000-001-A

Removal of the Emergency Locator Transmitter (ELT)

25-65-35-400-001-A

Installation of the Emergency Locator Transmitter (ELT)

(Ref. Fig. 25-65-35-991-00200-A - PBA 130MX)


3.

Job Set-up
Subtask 25-65-35-860-051-A
A.

4.

Aircraft Maintenance Configuration


(1)

Make sure that the ground service network is energized (Ref. TASK 24-42-00-861-001-A).

(2)

Make sure that the ceiling panel 261BC is removed (Ref. TASK 25-23-42-000-002-A).

(3)

Make sure that the ELT is removed (Ref. TASK 25-65-35-000-001-A).

Procedure
Subtask 25-65-35-560-051-A
A.

AES

Preparation of the Replacement PBA 130MX


(Ref. Fig. 25-65-35-991-00200-A - PBA 130MX)
(1)

If you install a replacement PBA (1), or the aircraft registration code/number (ICAO) has changed:
. Program the PBA (1) with the correct aircraft identification.
. Change the identification part of the label (26) accordingly.

(2)

If programming equipment is not available refer to (Ref. TASK 25-65-00-840-001-A).

25-65-35 PB401

Page 1
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
Subtask 25-65-35-420-052-A
B.

5.

Installation of the PBA 130MX


(Ref. Fig. 25-65-35-991-00200-A - PBA 130MX)
(1)

Clean the component interface and/or the adjacent area.

(2)

Do an inspection of the component interface and/or the adjacent area.

(3)

Carefully hold the PBA (1) in position on the aircraft structure.

(4)

Install the washers (28) and the bolts (27) and torque the bolts to between 0.4 and 0.5 M.DAN (35.40
and 44.25 LBF.IN).

(5)

Remove the blanking caps from the electrical connector(s).

(6)

Make sure that the electrical connectors are clean and in the correct condition.

(7)

Connect the connector (8) to the PBA (1).

Close-up
Subtask 25-65-35-410-051-A
A.

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Install the ELT (Ref. TASK 25-65-35-400-001-A).

(3)

Install the ceiling panel 261BC (Ref. TASK 25-23-42-400-002-A).

(4)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

Subtask 25-65-35-862-051-A
B.

AES

De-energize the ground service network (Ref. TASK 24-42-00-862-001-A).

25-65-35 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

STRAP - SAFETY BARRIER - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-65-41-000-001-A
Safety Barrier Strap - Removal
NOTE :
1.

The spring housing must be on top of the strap on the left side and below the strap on the right side.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
1
ACCESS PLATFORM 4M (13 FT)

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

C.

Referenced Information

REFERENCE
25-80-00-000-001-A
52-10-00-010-001-A

DESIGNATION
Removal of the Insulation Blankets
Opening of the Passenger/Crew Door

(Ref. Fig. 25-65-41-991-00100-A - Safety Barrier Strap)


3.

Job Set-up
Subtask 25-65-41-010-050-A
A.

4.

Get Access
(1)

Put the ACCESS PLATFORM 4M (13 FT) adjacent to the passenger/crew door you will work from.

(2)

Open the passenger/crew door (Ref. TASK 52-10-00-010-001-A).

(3)

Remove the door frame linings as necessary.

(4)

Loosen the thermal and acoustical insulation (Ref. TASK 25-80-00-000-001-A) adajcent the drum unit
(12).

Procedure
(Ref. Fig. 25-65-41-991-00100-A - Safety Barrier Strap)
Subtask 25-65-41-020-050-A
A.

AES

Removal:
(1)

Remove the attach screws (5) and the washers (6) from the strap guide support (7).

(2)

Hold the loop end (4) and remove the strap guide support (7).

(3)

Let the safety barrier strap (10) slowly retract into the drum unit (12).

(4)

Support the drum unit (12) and remove the screws (14) and the washers (15).

25-65-41 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
(5)

Remove the drum unit (12).

(6)

If you replace the drum unit (12):

(7)

AES

(a)

Remove the screws (11).

(b)

Remove and keep the base plate (16) from the drum unit (12).

If you remove the latch hook (3):


(a)

Remove the screws (1) and the washers (2).

(b)

Remove the latch hook (3).

25-65-41 PB401

Page 2
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
DOOR
EXAMPLE

1
3

5
7
6
8
4

14
16

15

10
13

12

1
11

NOTE:

2 12

TYPE A SAFETY BARRIER STRAP

TYPE B SAFETY BARRIER STRAP

10

11

N_MM_256541_4_AAM0_01_00

AES

FIGURE 25-65-41-991-00100-A SHEET 1


Safety Barrier Strap

25-65-41 PB401

Page 3
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-65-41-400-001-A
Safety Barrier Strap - Installation
NOTE :
1.

The spring housing must be on top of the strap on the LH side and below the strap on the RH side.

Reason for the Job


Self Explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

200

UPPER HALF FUSELAGE


B.

Referenced Information

REFERENCE
25-80-00-400-001-A
52-10-00-410-001-A
3.

DESIGNATION
Installation of the Insulation Blankets
Closing of the Passenger/Crew Door

Job Set-up
Subtask 25-65-41-860-050-A
A.

4.

Aircraft Maintenance Configuration


(1)

Make sure that the aircraft is in the same configuration as for the removal task.

(2)

Make sure that the parts retained from the removed component are clean and in the correct condition.

Procedure
Subtask 25-65-41-420-050-A
A.

Installation:
(1)

(2)

If you install a replacement drum unit:


(a)

Put the drum unit (12) in position on the base plate (16).

(b)

Install and tighten the screws (11).

Put the assembly of drum unit (12) and base plate (16) in position at the passenger/crew door.
(a)

For type-A safety-barrier straps:


1

(b)

AES

Make sure that you install the assembly of drum unit (12) and base plate (16) correctly.
The strap (10) must unwind across the front of the drum unit (12).

For type B safety barrier straps:


1

On the left side, make sure that the spring housing (13) is on top of the strap (10).

On the right side, make sure that the spring housing (13) is below the strap (10).

(3)

Make sure that the loop end (4) points inboard.

(4)

Install and tighten the screws (14) and the washers (15).

(5)

Pull the loop end (4), but do not fully extend the safety barrier strap (10), and hold it.

(6)

Put the safety barrier strap (10) around the guide pin (9) and put the loop end (4) through the guide
support bracket (8).

25-65-41 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

5.

(7)

Put the strap guide support (7) in position and release the loop end (4).

(8)

Install and tighten the screws (5) and the washers (6).

(9)

If you install the latch hook:


(a)

Put the latch hook (3) in position.

(b)

Install and tighten the screws (1) and the washers (2).

Close-up
Subtask 25-65-41-720-050-A
A.

Do this test:
(1)

Pull the loop end (4) and fully extend the safety barrier strap (10) from its retracted position.

(2)

Install the loop end (4) on the latch hook (3).

(3)

Do a visual check of the safety barrier strap (10), loop end (4) and latch hook (3). Make sure that they
are clean and in a satisfactory condition.

(4)

Lift the loop end (4) off the latch hook (3) and let the safety barrier strap (10) slowly retract into the
drum unit (12).

(5)

Make sure that the loop end (4) retracts fully into its stowage and is held in position (under spring
tension from the drum unit) against the guide support (7).

Subtask 25-65-41-410-050-A
B.

AES

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Install the thermal and acoustical insulation. (Ref. TASK 25-80-00-400-001-A).

(3)

Install the door frame linings.

(4)

Close the passenger/crew door (Ref. TASK 52-10-00-410-001-A).

(5)

Remove the access platform(s).

(6)

Remove the ground support and maintenance equipment, the special and standard tools and all other
items.

25-65-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

MEGAPHONE - MAINTENANCE PRACTICES


** On A/C ALL
Task 25-65-51-920-001-A
Replacement of the Megaphone Batteries
FIN 7570MM
1.

Reason for the Job


(Ref. MPD 25-65-51-01-)
DISCARD MEGAPHONE BATTERIES

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

200

UPPER HALF FUSELAGE


B.

Expendable Parts

FIG.ITEM
4

DESIGNATION

IPC-CSN
25-65-51-99-001

batteries
C.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-65-51-710-002-A

Operational Test of the Megaphone

25-65-00-00

MISCELLANEOUS EMERGENCY EQUIPMENT - DESCRIPTION AND


OPERATION
(Ref. Fig. 25-65-51-991-00100-BV - Megaphone - Component Location)
3.

Job Set-up
Subtask 25-65-51-861-051-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-65-51-010-050-A
B.

Get Access
(1)

For the location of the megaphone, refer to Para. Component Location (Ref. 25-65-00-00)

(2)

Open the door/access panel of the stowage compartment.


NOTE :

AES

Placards on the stowage compartments show the megaphone locations.

(3)

Release/open the strap/clamp.

(4)

Remove the megaphone from the stowage compartment.

25-65-51 PB201

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
4.

Procedure
Subtask 25-65-51-960-050-A
A.

Battery Replacement
(Ref. Fig. 25-65-51-991-00100-BV - Megaphone - Component Location)
(1)

(2)

Remove the batteries (4):


(a)

Push the bottom of the cartridge (3) and remove the screw (5).

(b)

Remove the cartridge (3) from the handle (2).

(c)

Remove and discard the batteries (4).

Install the batteries (4):


(a)

Put the (IPC-CSN 25-65-51-99) batteries (4) in the cartridge (3).


NOTE :

The polarity indication is on the cartridge (3).

(b)

Install the cartridge (3) in the handle (2).

(c)

Push the bottom of the cartridge (3) and install and tighten the screw (5).

Subtask 25-65-51-710-050-A
B.
5.

Do the operational test of the megaphone (Ref. TASK 25-65-51-710-002-A).

Close-up
Subtask 25-65-51-410-050-A
A.

Close Access
(1)

Install the megaphone in the stowage compartment.

(2)

Attach/close the strap/clamp.

(3)

Close the door/access panel of the stowage compartment.

(4)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-65-51-862-051-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-65-51 PB201

Page 2
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

7570MM

7570MM

2
FR69

FR63

FR24

7570MM

FR15

B
EXAMPLE

NOTE:
1

VALID FOR AES01

VALID FOR AES02


N_MM_256551_2_AAK0_01_00

AES

FIGURE 25-65-51-991-00100-BV SHEET 1


Megaphone - Component Location

25-65-51 PB201

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-65-51-710-002-A
Operational Test of the Megaphone
FIN 7570MM
1.

Reason for the Job


(Ref. MPD 25-65-51-02-)
OPERATIONAL CHECK OF MEGAPHONE

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

200

UPPER HALF FUSELAGE


B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-65-51-991-00100-BV - Megaphone - Component Location)


3.

Job Set-up
Subtask 25-65-51-861-050-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-65-51-020-051-A
B.

Get Access
(1)

Open the door/access panel of the stowage compartment.


NOTE :

4.

Placards on the stowage compartments show the megaphone locations.

(2)

Release/open the strap/clamp.

(3)

Remove the megaphone from the stowage compartment.

Procedure
Subtask 25-65-51-710-051-A
WARNING : DO NOT OPERATE THE MEGAPHONE NEAR A PERSONS EARS. AMPLIFIED SOUND OR
HOWLING CAN CAUSE DAMAGE TO THE INNER EAR.
A.

Operational Test
(Ref. Fig. 25-65-51-991-00100-BV - Megaphone - Component Location)
ACTION

1.On the Megaphone:


.

AES

RESULT
On the Megaphone:

Hold the handle (2) of the megaphone and put the


microphone against your mouth.

25-65-51 PB201

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AIRCRAFT MAINTENANCE MANUAL

ACTION
Push the switch-button (6) and speak into the
microphone.

.
.

RESULT
You hear a click sound.
The volume of your voice increases. Make sure that
your voice is clear (no feedback).

NOTE :

5.

Release the switch-button (6).

.
.

If you operate the megaphone in a small space,


you can hear a light ringing. Sound reverberation
causes this.
You hear a click sound.
The volume of your voice increases no longer.

Close-up
Subtask 25-65-51-420-051-A
A.

Close Access
(1)

Install the megaphone in the stowage compartment.

(2)

Attach/close the strap/clamp.

(3)

Close the door/access panel of the stowage compartment.

(4)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-65-51-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-65-51 PB201

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

FLASHLIGHT - COCKPIT - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-65-52-000-001-A
Removal of the Cockpit Flashlight
FIN 28MM, 29MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
(Ref. Fig. 25-65-52-991-00100-A - Cockpit Flashlight)
3.

DESIGNATION

Job Set-up
Subtask 25-65-52-860-050-A
A.

4.

Not applicable.

Procedure
(Ref. Fig. 25-65-52-991-00100-A - Cockpit Flashlight)
Subtask 25-65-52-020-050-A
A.

AES

Removal of the Cockpit Flashlight


(1)

Remove the screws (11).

(2)

Remove the reinforcing strips (10) and the shield (9) from the bracket (5).

(3)

Remove the flashlight (8).

(4)

Remove the nuts (4), the washers (6), the screws (7) and (12).

(5)

Remove the bracket (5) from the support (3).

(6)

Remove the screws (2), the washers (1) and the support (3).

25-65-52 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

1
2

3
4

29MM

28MM

A
4

6
12

6
7

10
11

N_MM_256552_4_AAM0_01_00

AES

FIGURE 25-65-52-991-00100-A SHEET 1


Cockpit Flashlight

25-65-52 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-65-52-400-001-A
Installation of the Cockpit Flashlight
FIN 28MM, 29MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

211
212

ZONE DESCRIPTION
COCKPIT
COCKPIT

B.

Referenced Information

REFERENCE
(Ref. Fig. 25-65-52-991-00100-A - Cockpit Flashlight)
3.

DESIGNATION

Job Set-up
Subtask 25-65-52-860-051-A
A.

4.

Not applicable.

Procedure
(Ref. Fig. 25-65-52-991-00100-A - Cockpit Flashlight)
CAUTION :

WHEN YOU INSTALL THE FLASHLIGHT IN THE BRACKET, MAKE SURE THAT THE FIN OF THE
FLASHLIGHT IS ALIGNED WITH THE RECESS OF THE BRACKET. IF NOT, THE FLASHLIGHT
WILL STAY ON AND OVERHEAT CAN OCCUR. THIS CAN CAUSE DAMAGE TO THE
COMPONENTS.

Subtask 25-65-52-420-050-A
A.

5.

Installation of the Cockpit Flashlight


(1)

Install the support (3) on the panel with the washers (1) and the screws (2).

(2)

Put the bracket (5) in position on its support (3).

(3)

Install the screws (7) and (12), the washers (6) and the nuts (4).

(4)

Install the flashlight (8) on the bracket (5).

(5)

Install the shield (9) with the reinforcing strips (10).

(6)

Install the screws (11).

Close-up
Subtask 25-65-52-860-052-A
A.

Put the aircraft back to its initial configuration.


(1)

AES

Make sure that the work area is clean and clear of tool(s) and other items.

25-65-52 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

FLOATATION AND SURVIVAL EQUIPMENT - DESCRIPTION


AND OPERATION
** On A/C ALL
1.

General
The floatation and survival equipment is installed in the aircraft at different locations. It is easy to get access to the
equipment, which is kept prepared for immediate use, if an on-board emergency occurs.

AES

25-66-00 PB001

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
2.

Component Location
(Ref. Fig. 25-66-00-12400-W - Component Location)
(Ref. Fig. 25-66-00-12500-A - Life Vests - Component Location)
(Ref. Fig. 25-66-00-12700-B - Life-Lines - Location and Components)

FIN
7580MM
7583MM
7584MM
7585MM
7710MM
7518MM
7582MM
7518MM1
7518MM2
7518MM3

AES

FUNCTIONAL DESIGNATION
LIFE VEST,PAX
LIFE VEST,FLIGHT CREW
LIFE VEST,CABIN CREW
LIFE VEST,SPARE
LIFELINE
SURVIVAL KIT
LIFE VEST,DEMO
SURVIVAL KIT
SURVIVAL KIT
SURVIVAL KIT

PANEL

ZONE ACCESS
DOOR
200
200
200
200
200
200
200
200
200
200

25-66-00 PB001

ATA REF.
25-53-51
25-53-51
25-53-51
25-53-51
25-53-51
25-53-51
25-65-55
25-53-51
25-53-51
25-53-51

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
3.

Component Description
A.

Slide Raft Installation


Slide rafts are installed at the FWD and AFT passenger/crew doors. The slide rafts give flotation aid for
passengers and crew members during extended over-water operation (Ref. 25-62-00-00). When you open a
passenger/crew door in the emergency mode, the slide raft inflates automatically. When the passengers and crew
have boarded a raft, you must cut the raft mooring line to release it from the aircraft girt bar.

B.

Survival Kit
A survival kit is supplied for each escape-slide raft and is kept in a container. The containers are kept in stowage
compartments in the cabin, because there is not sufficient space on the FWD/AFT passenger/crew doors. The
location of the containers are shown with placards, which are bonded on the outside of the stowage
compartments.
The survival kit has:
. A container which includes a canopy.
. Canopy support masts.
. A hand pump.
. A basic module.
. An age-limited module.
. A maintenance release record.
. Glucose toffee tablets (if installed).
. A distress signal (if installed).
. An osmosis pump (if installed).
. Two paddles (if installed).
The canopy gives the passenger/crew members protection against different weather conditions. The canopy is
installed manually on the escape-slide raft after it is disengaged from the aircraft. The canopy has a hole to
collect rain water, and has a bright orange/yellow color that you can see easily.
The hand pump lets you add more pressure to the inflatable chambers on the escape-slide raft and through the
topping-off valves. The topping-off valves are attached to the aspirator assemblies.
The basic module has:
. Four band-aids (1x3).
. Six compress bandages.
. Three triangular bandages.
. A sponge.
. A bailing bucket.
. A whistle.
. A sea dye marker.
. A signaling mirror.
. Two water canteens, packaged.
. Two repair kits, packaged.
. A utility knife.
. Two flashlights with batteries.
. A survival manual.
The age-limited module has:
. Two day/night flares.

AES

25-66-00 PB001

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.
.
.
.
C.

Water purification tablet(s).


Twelve ammonia inhalants.
Four burn ointments.
Twenty antiseptic swabs.

Life Vest
(Ref. Fig. 25-66-00-12500-A - Life Vests - Component Location)

NOTE :

A small quantity of nonfunctional life vests are kept in the aircraft for cabin crew to give visual
instructions to passengers. To prevent errors, the nonfunctional life vests are identified with DEMO in
large letters.

Each life vest has a buoyancy chamber with a waistbelt harness. The harness has attach clips and adjustable
buckles.
Life vest components include:
. a CO2 gas inflation system,
. an oral inflation tube,
. a lamp for survivor location in poor visibility or night conditions,
. a water activated cell (battery) to bring the lamp on,
. a whistle to attract attention.
The life vests are kept below the passenger seats, in the cabin attendants seats and on the rear of each cockpit
seat.
D. Life Lines
(Ref. Fig. 25-66-00-12700-B - Life-Lines - Location and Components)
Life lines assist passengers evacuating the aircraft to remain on the wings after ditching. The life lines are
installed in the hatracks adjacent the emergency exits (FR 38) left and right. Life line installation points are
yellow in color for easy identification and located as follows:

AES

Inside each emergency exit hatch recess (top forward corner of the FWD exit; top rear corner of the AFT
exit) and accessible only after the exit hatch is removed.

On the upper surface of each wing, approximately above the outer limit of the engine nacelle.

25-66-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
4.

Operation/Control and Indicating


A.

Survival kits
The survival kits are removed from the stowages and connected to each escape slide raft. They are connected
with a snap hook to the survival kit lanyard attach loop. The survival kit lanyard attach loop is attached to the
telescopic end fitting of the girt bar. The snap hook is installed on the survival kit container.

B.

Life Vests
The Instructions for Use are clearly printed on each life vest. When you pull the JERK TO INFLATE handle,
you release the gas in the CO2 cylinder and the bouyancy chamber inflates. If the primary system (CO2 gas
cylinder) fails, you can inflate the bouyancy chamber with the oral inflation tube (or if additional pressure in the
life vest becomes necessary).

C.

Life Lines
If an emergency occurs and the aircraft ditches, you must remove the exit hatches and install the life lines. Snap
hooks connect the lines to the installation points, they are located at each end of the life lines. You can tighten
the life lines after installation when you pull on the tabs at the two sliding buckles.

AES

25-66-00 PB001

Page 5
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

1 7518MM

1 7518MM

FR70

FR63

FR24

FR15

COMPONENT DESIGNATION:
1 SURVIVAL KIT

N_MM_256600_0_AAU0_01_00

AES

FIGURE 25-66-00-12400-W SHEET 1


Component Location

25-66-00 PB001

Page 6
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

TYPICAL

LAMP
ORAL INFLATION TUBE

PROTECTIVE COVER

WATER ACTIVATED
CELL
WHISTLE
CO2 CYLINDER
(GAS INFLATION SYSTEM)

"JERK TO INFLATE"
HANDLE

WAISTBELT
HARNESS

N_MM_256600_0_AAM0_01_00

AES

FIGURE 25-66-00-12500-A SHEET 1


Life Vests - Component Location

25-66-00 PB001

Page 7
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE OF FOUR
OVERWING EMERGENCYEXITS

EXAMPLE OF TWO
OVERWING EMERGENCYEXITS
1 OFF 7710MM

7710MM 1 OFF
2 OFF 7710MM

7710MM 2 OFF

FR41

FR41

A
ATTACHMENT
POINT
ATTACHMENT
POINT

FR38
FR38

ATTACHMENT
POINT

A
EXAMPLE

PULL TAB
SNAP HOOK

ATTACHMENT
POINT

SLIDING
BUCKLE
SNAP HOOK
N_MM_256600_0_ACM0_01_00

AES

FIGURE 25-66-00-12700-B SHEET 1


Life-Lines - Location and Components

25-66-00 PB001

Page 8
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

FLOATATION AND SURVIVAL EQUIPMENT INSPECTION/CHECK


** On A/C ALL
Task 25-66-00-210-001-A
Inspection/Check of the Floatation and Survival Equipment
FIN 7580MM, 7582MM, 7583MM, 7584MM, 7585MM
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

ZONE DESCRIPTION

200
3.

UPPER HALF FUSELAGE


Job Set-up
Subtask 25-66-00-010-050-A
A.

4.

Get Access
(1)

Remove the packs that contain the life vests (7580MM, 7581MM, 7583MM, 7584MM, 7585MM,
7586MM) from:
. below the passenger seats,
. the cabin attendant seats,
. the rear of the cockpit seats.

(2)

Open the overhead stowage compartments and remove the DEMO life vests (7582MM).

(3)

Open the overhead stowage compartments and remove the escape-slide raft survival-kits.

Procedure
Subtask 25-66-00-210-051-A
A.

Inspection:
(1)

Visually examine the life-vest transparent packs. Make sure that they are in a satisfactory condition.
NOTE :

(2)

Do not remove the life vests from the packs.

Visually examine the SPARE life vests:


(a)

Make sure that they are in a satisfactory condition.


NOTE :

(b)
(3)

Replace life vests that are damaged, and those that are in an unsatisfactory condition.

Make an inspection of each escape-slide raft survival-kit (referred to as kit) as follows:


(a)

AES

The servicing data is found on the life-vest or on a service record card (both of which you
can see through the transparent pack) or printed on the pack.

Make a check of the pack container for damage. Make sure that the lead safety seal and lockwire
that hold the zip fastener closed is not broken.

25-66-00 PB601

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AIRCRAFT MAINTENANCE MANUAL
(b)

Make sure the operating instructions placard is clean and that you can easily read it. The placard
is installed on the side of the kit.

(c)

Examine the snap-hook that attaches the pack to the kit attach-loop on the escape-slide raft girt.
Make sure that the snap-hook is not damaged or corroded and operates correctly.
NOTE :

(d)

Remove the service history card from the kit pocket. Make sure that the expiration date of the
age-limited module has not expired.
NOTE :

(e)
5.

If you think that the kit or its attach items are in an unsatisfactory condition, you must
replace the kit.

The kits have a service cycle because some of the items have life limits. If the service
cycle has expired, you must remove the kit from the aircraft and install a serviceable kit.

Put the service history card back into the kit pocket.

Close-up
Subtask 25-66-00-410-052-A
A.

AES

Close Access
(1)

Install the life vests (7580MM, 7581MM, 7583MM, 7584MM, 7585MM, 7586MM). Make sure that life
vests are installed in all the required positions.

(2)

Install the DEMO life vests (7582MM) in the overhead-stowage compartments and close the doors.

(3)

Install the escape-slide raft survival-kits in the overhead-stowage compartments and close the doors.

(4)

Make sure that the work area is clean and clear of tool(s) and other items.

25-66-00 PB601

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

LIFE VEST - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-66-52-920-001-A
Restoration of Life Vests
FIN 7580MM, 7582MM, 7583MM, 7584MM, 7585MM
1.

Reason for the Job


(Ref. MPD 25-66-52-01-)
RESTORATION OF LIFE VESTS

2.

Job Set-up Information


A.

Work Zones and Access Panels


ZONE/ACCESS

200

ZONE DESCRIPTION
UPPER HALF FUSELAGE

B.

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

3.

Job Set-up
Subtask 25-66-52-861-050-A
A.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Subtask 25-66-52-010-050-A
B.

4.

Get Access
(1)

Get access to all life vests found at these locations:


. Below the passenger seats.
. In the cabin attendant seat (CAS).
. Behind the flight crew seats.
. In stowage compartments identified with placards.

(2)

Remove all life vests from the aircraft for restoration.

Procedure
Subtask 25-66-52-280-050-A
A.

Workshop Procedure
(1)

5.

Do the restoration of the life vests. Refer to the applicable Component Maintenance Manuals (CMM)
for the correct procedure.

Close-up
Subtask 25-66-52-410-050-A
A.

Close Access
(1)

AES

If necessary, remove the transport packages from the life vests.

25-66-52 PB401

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(2)

Install serviceable/replacement life vests at these locations:


. Below the passenger seats.
. In the CASs.
. Behind the flight crew seats.
. In stowage compartments identified with placards.

Subtask 25-66-52-862-050-A
B.

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-66-52 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL

RAPID DECOMPRESSION SAFETY SYSTEM - DESCRIPTION


AND OPERATION
** On A/C ALL
1.

General
A rapid-decompression safety-system is installed in the aircraft.

AES

25-68-00 PB001

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Revision n: 40

@A318/A319/A320/A321
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** On A/C ALL
2.

Component Location
(Ref. Fig. 25-68-00-12300-A - Component Location)
** On A/C 003-003 005-099
EMB SB 25-1181 FOR A/C 003-003 005-008
POST SB 25-1181 FOR A/C 004-004
(Ref. Fig. 25-68-00-13800-B - Component Details)
** On A/C 004-004
PRE SB 25-1181 FOR A/C 004-004
(Ref. Fig. 25-68-00-13800-A - Component Details)

** On A/C ALL
(Ref. Fig. 25-68-00-12400-A - Component Location and Component Details)
(Ref. Fig. 25-68-00-12500-A - Lower Sidewall Panels (Dado) - Location and Component Details)
(Ref. Fig. 25-68-00-12600-A - Air Grills - Location)

AES

25-68-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
3.

System Description
The rapid-decompression safety-system prevents a pressure difference between different closed areas in the aircraft
(for example; cockpit/cabin, cabin/cargo compartment) if a rapid decompression occurs. This prevents structural
damage to the fuselage and damage to the equipment and furnishings, installed in these areas.
The rapid-decompression safety-system has:
. Rapid-decompression panels (cargo compartments).
. Dado panels (cabin) (Ref. 25-23-00-00).
. Air grills (stowages and lavatories).
. Cockpit door (Ref. 52-51-00-00).

AES

25-68-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
4.

Component Description
A.

Rapid-Decompression Panels
** On A/C 004-004
PRE SB 25-1181 FOR A/C 004-004
** On A/C 004-004
(Ref. Fig. 25-68-00-12300-A - Component Location)
** On A/C 004-004
PRE SB 25-1181 FOR A/C 004-004
(Ref. Fig. 25-68-00-13800-A - Component Details)
The rapid-decompression panel has these components:
. Decompression panels.
. Decompression frames.
. Latch assemblies.
. Fasteners.
** On A/C 003-003 005-099
EMB SB 25-1181 FOR A/C 003-003 005-008
POST SB 25-1181 FOR A/C 004-004
** On A/C ALL
(Ref. Fig. 25-68-00-12300-A - Component Location)
** On A/C 003-003 005-099
EMB SB 25-1181 FOR A/C 003-003 005-008
POST SB 25-1181 FOR A/C 004-004
(Ref. Fig. 25-68-00-13800-B - Component Details)
The rapid-decompression panel has these components:
. Decompression panels.
. Decompression frames.
. Latch assemblies.
. Protection devices.
** On A/C ALL
(1) Decompression Panel
The panels have a composite structure made of a honeycomb-core and a flame-retardant laminated-skin.
On one side of the panel the laminated-skin is extended and makes a border around the honeycomb-filling.
This side of the panel completes the lining of the cargo compartment on the inner side.
The border is cut at each corner. The cut starts at the edge of the border and continues diagonally to the
corner of the honeycomb-filling. Sealing tape is bonded to the side of the border that touches the inner
lining of the cargo compartment. The cuts in the border are sealed with this tape.
(2) Frame
The frame is covered with flame-retardant material, attached with adhesive tape. The frame is installed on
the decompression panel, on the side that faces out from the cargo compartment.

AES

25-68-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
(3) Latch Assembly
The latch assembly has a housing, which includes a latch and a spring. The latch has a shaped end and is
always in the closed position. To open the latch assembly you push the latch back into its housing, against
the spring tension. The latch assemblies are installed on the decompression panel on the side that faces out
from the cargo compartment.
** On A/C 003-003 005-099
EMB SB 25-1181 FOR A/C 003-003 005-008
POST SB 25-1181 FOR A/C 004-004
(4) Protection Devices
The protection devices are installed with screws to the ceiling-panels around each decompression-panel. The
protection devices still permit the full function of (BLOW-IN) or (BLOW-OUT) for the decompressionpanels. The protection devices protect the decompression-panels against impact from X and Y
directions of misaligned luggage.
** On A/C ALL
(5) Installation Description and Pressure Values
The rapid-decompression panels are installed in cut-outs in the linings of the cargo compartments. The
sealing tape on the border makes a seal between the panel and the lining of the cargo compartment. The
flame-retardant material fits tightly in the cut-outs of the linings and helps to seal the cargo compartment.
The rapid-decompression panels are installed from inside of the cargo compartment into the cut-outs as
follows:
. Push the panel into the cut-out.
. The shaped end of the latches adjust the position of the panel automatically to the center of the cutout.
. The latches are moved into their housings to the open position.
. The panel is continually pushed over the full surface until the laminated-skin border is flush with the
inner side of the linings.
. The latches snap back to the closed position and engage with the outer edges of the cut-outs.
The rapid-decompression panels that are installed in the ceiling panels of the cargo compartments are kept
free. A maximum height to load bulk cargo, is marked on the wall linings of the cargo compartment 2 in.
(50.80 mm) below the ceiling.
The rapid-decompression panels that are installed in the FWD wall lining of the FWD cargo compartment
are protected. A protection panel is installed on the inner side of the lining in front of the rapiddecompression panels. The panel is attached with brackets, to make a space between the two panels. When
bulk cargo is transported, the protection panel keeps the rapid-decompression panels free.
The pressure difference-values between the cabin and the cargo compartment, necessary to release the
decompression-panel from the lining, are:
. 30 hPa (0.886 in.Hg) if a rapid decompression (BLOW-IN) in the cargo compartment occurs.
. 90 hPa (2.658 in.Hg) if a rapid decompression (BLOW-OUT) in the cabin occurs.
B.

AES

Dado Panels
(Ref. Fig. 25-68-00-12500-A - Lower Sidewall Panels (Dado) - Location and Component Details)

25-68-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
The dado panel has a decorative panel with a cover assembly, and a support assembly. The decorative panel is
seen from inboard and finishes the interior lining of the cabin from the upper sidewall-panels to the floor. It
attaches the dado panel to the fuselage structure. The cover assembly is installed on the outboard side of the
decorative panel.
The support assembly is installed on the outboard side of the decorative panel and attaches the dado panel to
the floor. Decompression plates are installed in cut-outs in the back wall of the support assembly. The top edge
of the plate is attached with half-hinges to the back wall and can move inboard and outboard. The bottom edge
of the plate is held in the cut-out with stop-plates attached on both sides of the back wall. Insulation material is
bonded on to the inboard side of the back wall and the inboard side of the decompression plates.
The pressure difference-value between the cabin and the cargo compartment, necessary to release the
decompression panel in the support assembly, is 0.05 hPa (0.0014 in.Hg)
C.

Air Grills
(Ref. Fig. 25-68-00-12600-A - Air Grills - Location)
The air grills are installed in some closed modules, for example stowages and lavatories.

D. Cockpit Door
** On A/C ALL
EMB SB 25-1305 FOR A/C 003-005
The cockpit door is installed in the fixed partition between FR13 and FR14. It has an electrically operated
locking mechanism. The locking mechanism is connected to a control unit, which is located on the overhead
panel. Pressure sensing channels are located on the control unit, and measure sufficient fall in pressure to release
the locking mechanism (rapid decompression). The sensing channels are independent from software and/or
microprocessor failures.

AES

25-68-00 PB001

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
5.

Operation/Control and Indicating


A.

Rapid-Decompression Panels
** On A/C ALL
EMB SB 25-1305 FOR A/C 003-005
** On A/C ALL
(Ref. Fig. 25-68-00-19000-A - Rapid Decompression Panels - Operation)
** On A/C ALL
EMB SB 25-1305 FOR A/C 003-005
In usual operation the rapid-decompression panels form part of the cargo compartment linings.
If a rapid-decompression occurs in the cargo compartment, the higher air pressure pushes on the rapiddecompression panels. The shaped end of the latch pushes against the edge of the cut-out and causes the latch
to move into the open position. The released rapid-decompression panels are blown rapidly into the cargo
compartments (BLOW-IN). The higher air pressure can flow from the cabin to the cargo compartment.
If a rapid-decompression occurs in the cabin, the higher air pressure pushes on the rapid-decompression panels.
The laminated-skin border folds away at the place where the honeycomb filling starts. The cuts in the corners
help to accelerate this process. The panels are released and blown rapidly out from the cargo compartments
(BLOW-OUT). The higher air pressure can flow from the cargo compartment to the cabin.

** On A/C ALL
B.

Dado Panels
** On A/C ALL
EMB SB 25-1305 FOR A/C 003-005
** On A/C ALL
(Ref. Fig. 25-68-00-19300-A - Dado Panels - Operation)
** On A/C ALL
EMB SB 25-1305 FOR A/C 003-005
In usual operation the dado panels let the air flow between the Cargo compartments and the cabin.
If a rapid-decompression occurs in the cargo compartment, the higher air pressure flows under the decorative
panels. The covers channel the flow to the decompression plates and pushes them in the outboard direction. The
higher air pressure can flow rapidly from the cabin to the cargo compartment.
If a rapid-decompression occurs in the cabin, the higher air pressure pushes the decompression plates in the
inboard direction. The covers channel the flow under the decorative panel. The higher air pressure can flow
rapidly from the cargo compartment to the cabin.

** On A/C ALL
C.

Air Grills
** On A/C ALL
EMB SB 25-1305 FOR A/C 003-005
In usual operation the air grills let the air move freely to and from the housings (stowages and lavatories).
If a rapid-decompression occurs, the air will flow rapidly through the air grills into the cabin.

AES

25-68-00 PB001

Page 7
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
D. Cockpit Door
** On A/C ALL
EMB SB 25-1305 FOR A/C 003-005
In usual operation the cockpit door permits access to and from the cockpit to the cabin. During flight the
cockpit door is closed and locked.
If a rapid-decompression in the cabin occurs, the cockpit door stays closed and locked. The higher air pressure in
the cockpit flows through various ventilation paths, into the cabin and avionics compartment. The door frame,
frame attachments and lavatory wall are strengthened to resist the initial high pressure, until the higher air
pressure has decreased.
If a rapid-decompression occurs in the cockpit, the avionics compartment or the FWD Cargo compartment, the
sensing channel measures the rapid fall in pressure. The control unit immediately releases (5 ms) the cockpit
door locking mechanism. The higher air pressure, pushes the cockpit door open to the cockpit, and flows rapidly
from the cabin into the cockpit.

AES

25-68-00 PB001

Page 8
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
FR34
EXAMPLE OF A320
CARGO COMPARTMENTS

FR24

FR66

FR46

RAPID DECOMPRESSION
PANEL

EXAMPLE

RAPID
DECOMPRESSION
PANELS
FWD CARGO
COMPARTMENT
WALL LINING

PROTECTION PANEL
BRACKET
N_MM_256800_0_AAMA_01_00

AES

FIGURE 25-68-00-12300-A SHEET 1


Component Location

25-68-00 PB001

Page 9
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

Z220

A
A

FR14

FR13

LATCH MECHANISM
STOP
MECHANISM
EXAMPLE

COCKPIT
DOOR

SHEAR PIN

LATCH

N_MM_256800_0_BAMA_01_00

AES

FIGURE 25-68-00-12400-A SHEET 1


Component Location and Component Details

25-68-00 PB001

Page 10
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EXAMPLE

A
EXAMPLE OF
DADO PANEL

DECORATIVE PANEL

A
A

COVER ASSEMBLY

HALFHINGE

BACK WALL

SECTION
STOP PLATE

BB

SUPPORT ASSEMBLY
INSULATION MATERIAL
DECOMPRESSION PLATE

HALFHINGE
COVER
ASSEMBLY
INSULATION MATERIAL
DECOMPRESSION PLATE
STOP PLATE
BACK WALL OF
SUPPORT ASSEMBLY
DECORATIVE PANEL
N_MM_256800_0_ACM0_01_00

AES

FIGURE 25-68-00-12500-A SHEET 1


Lower Sidewall Panels (Dado) - Location and Component
Details

25-68-00 PB001

Page 11
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE OF AIR GRILL INSTALLATIONS


IN CLOSED MODULES
(STOWGES, LAVATORIES)

AIR GRILL

N_MM_256800_0_EAM0_01_00

AES

FIGURE 25-68-00-12600-A SHEET 1


Air Grills - Location

25-68-00 PB001

Page 12
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 004-004
PRE SB 25-1181 FOR A/C 004-004

B
EXAMPLE

D
E
C
C
SECTION

EE

SECTION

CC
SPRING

FLAMERETARDANT
MATERIAL

HOUSING
FLAMERETARDANT
MATERIAL

1
LATCH

EXAMPLE

SEALING TAPE

DECOMPRESSION
PANEL

CARGO COMPARTMENT
LINING

NOTE:
CUTIN
LAMINATEDSKIN

FRAME
SEALING TAPE

VIEWS SHOWN WITHOUT FRAME AND


FLAMERETARDANT MATERIAL
N_MM_256800_0_AAMD_01_00

AES

FIGURE 25-68-00-13800-A SHEET 1


Component Details

25-68-00 PB001

Page 13
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-003 005-099
EMB SB 25-1181 FOR A/C 003-003 005-008
POST SB 25-1181 FOR A/C 004-004

B
EXAMPLE

D
E

C
C
SECTION

EE

SECTION

CC

SHIM

SPRING
FLAMERETARDANT
MATERIAL

HOUSING

PROTECTION
DEVICE

FLAMERETARDANT
MATERIAL

1
LATCH

EXAMPLE

SEALING TAPE

DECOMPRESSION
PANEL

CARGO COMPARTMENT
LINING

CUTIN
LAMINATEDSKIN

NOTE:
1

FRAME
SEALING TAPE

VIEWS SHOWN WITHOUT FRAME AND


FLAMERETARDANT MATERIAL
N_MM_256800_0_CAMD_01_00

AES

FIGURE 25-68-00-13800-B SHEET 1


Component Details

25-68-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

RAPID DECOMPRESSION IN THE CABIN


(BLOWOUT CASE)

DECOMPRESSION
PANEL
CARGO
COMPARTMANT
PRESSURE

A
SIDEWALL PANEL
LAMINATED
SKIN BORDER

SECTION

AA

SIDEWALL PANEL
DECOMPRESSION
PANEL

CARGO
COMPARTMANT
PRESSURE

N_MM_256800_0_DAMA_01_00

AES

FIGURE 25-68-00-19000-A SHEET 1


Rapid Decompression Panels - Operation

25-68-00 PB001

Page 15
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
RAPID DECOMPRESSION
IN THE CARGO COMPARTMENT
(BLOWIN CASE)
CABIN
PRESSURE
LATCH

DECOMPRESSION
PANEL

A
SIDEWALL PANEL

TAPE

SECTION

AA
CABIN
PRESSURE

SIDEWALL PANEL

DECOMPRESSION
PANEL
N_MM_256800_0_DAMA_02_00

AES

FIGURE 25-68-00-19000-A SHEET 2


Rapid Decompression Panels - Operation

25-68-00 PB001

Page 16
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
RAPID DECOMPRESSION IN THE CARGO COMPARTMENT

INSULATION
MATERIAL

COVER
ASSEMBLY

HALFHINGE
DECORATIVE
PANEL

RAPID DECOMPRESSION IN THE CABIN


DECOMPRESSION
PLATE

COVER
ASSEMBLY

INSULATION
MATERIAL

STOP
PLATES

SUPPORT
ASSEMBLY

HIGH
AIR
PRESSURE

DECORATIVE
PANEL

TO CARGO
COMPARTMENT

HALFHINGE

DECOMPRESSION
PLATE

STOP
PLATES

HIGH AIR
PRESSURE

SUPPORT
ASSEMBLY
TO CABIN

N_MM_256800_0_BCM0_01_00

AES

FIGURE 25-68-00-19300-A SHEET 1


Dado Panels - Operation

25-68-00 PB001

Page 17
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

DECOMPRESSION PANEL - REMOVAL/INSTALLATION


** On A/C ALL
Task 25-68-41-960-001-A
Replacement of the Decompression Panels
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific
No specific

B.

DESIGNATION

Torque wrench: range to between 0.20 and 3.60 M.DAN (2.00 and 26.00
LBF.FT)

Consumable Materials

REFERENCE
Material No: 05-066
Material No: 08-017
Material No: 11-003
Material No: 11-010
Material No: 19-003
C.

QTY
1
PLATE - BASE, RUBBER
1
SCRAPER - NON METALLIC

DESIGNATION
SPECIAL MATERIALS
BONDING AND ADHESIVE COMPOUNDS
BONDING METAL/METAL
CLEANING AGENTS
METHYL-ETHYL-KETONE
CLEANING AGENTS
ISOPROPYL ALCOHOL
LINT-FREE COTTON CLOTH

Referenced Information

REFERENCE
25-23-44-000-001-A

DESIGNATION
Removal of the Lower Sidewall-Panels (Dado Panels)

25-23-44-400-001-A

Installation of the Lower Sidewall-Panels (Dado Panels)

25-54-11-000-001-A

Removal of the Forward Cargo-Compartment Partition FR24

25-54-11-400-001-A

Installation of the Forward Cargo-Compartment Partition FR24

25-54-12-000-002-A

Removal of the Ceiling Panels in the Forward Cargo-Compartment

25-54-12-400-002-A

Installation of the Ceiling Panels in the Forward Cargo-Compartment

25-55-12-000-002-A

Removal of the Ceiling Panels in the Aft Cargo Compartment - FR59/FR65

25-55-12-400-002-A

Installation of the Ceiling Panels in the Aft Cargo Compartment - FR59/FR65

(Ref. Fig. 25-68-41-991-00900-A - Decompression Panels)


(Ref. Fig. 25-68-41-991-00100-A - Decompression Panel)
(Ref. Fig. 25-68-41-991-00200-A - Decompression Panels in the Cargo Compartments)
(Ref. Fig. 25-68-41-991-00600-A - Decompression Panels in the Cargo-Compartment Ceiling-Panels)

AES

25-68-41 PB401

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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
REFERENCE
DESIGNATION
(Ref. Fig. 25-68-41-991-00600-B - Decompression Panels in the Cargo-Compartment Ceiling-Panels)
(Ref. Fig. 25-68-41-991-00700-A - Decompression Panels in the Partition at FR24)
3.

Job Set-up
Subtask 25-68-41-010-050-A
A.

Get Access
(1)

4.

Remove the panels in the area where you want to replace the
decompression panels:
. in the passenger compartment
(Ref. TASK 25-23-44-000-001-A).
. in the FWD cargo compartment at FR24
(Ref. TASK 25-54-11-000-001-A).
. in the FWD cargo compartment
(Ref. TASK 25-54-12-000-002-A).
. in the AFT cargo compartment
(Ref. TASK 25-55-12-000-002-A).

Procedure
Subtask 25-68-41-910-050-A
A.

Preperation for Replacement of the Decompression Panels


(Ref. Fig. 25-68-41-991-00900-A - Decompression Panels)
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
MATERIAL/S.
USE PROTECTIVE CLOTHING AND RUBBER GLOVES.
(1)

Make sure, that the decompression panel (1) is in correct condition.

(2)

Make sure, that the drill holes (3) are with the correct diameter on the panel latch (2).

(3)

Cut the new h-profile (5) to the finished length.

(4)

Clean contact surfaces of linings and inside of chanel of the h-profile with LINT-FREE COTTON
CLOTH (Material No: 19-003) and CLEANING AGENTS (Material No: 11-010) .

(5)

Put the panel latch (2) on a PLATE - BASE, RUBBER.

(6)

Apply adhesive (4) BONDING AND ADHESIVE COMPOUNDS (Material No: 08-017) to inside of
channel of the h-profile (5) of the honeycomb panel (6).
NOTE :

(7)

Install the honeycomb panel (6) let the advesive cure.

(8)

Install the panel laches (2).


NOTE :

(9)

AES

Apply adhesive generously to the edges of the panel where honeycomb is explosed.

If adhesive tape is detached at the corners of the decompression panel, clean areas and renew
adhesive tape.

Make sure that the parts retained from the removed component are clean and in the correct condition.

25-68-41 PB401

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
Subtask 25-68-41-920-050-A
B.

Replacement of the Decompression Panels in the Passenger Compartment


(Ref. Fig. 25-68-41-991-00100-A - Decompression Panel)
(1)

(2)

Remove the decompression-panel assembly:


(a)

Remove the screws (2) and the washers (3).

(b)

Carefully remove the decompression-panel assembly (1) from the


dado panel (7).

(c)

Remove the screws (4), the washers (5) and the covers (6) from the dado panel (7).

Install the decompression-panel assembly:


(a)

Make sure that the parts retained from the removed component are clean and in the correct
condition.

(b)

Clean the component interface and/or the adjacent area.

(c)

Do an inspection of the component interface and/or the adjacent area.

(d)

Put the covers (6) in position on the dado panel (7), and install the washers (5) and the screws
(4).

(e)

Put the decompression-panel assembly (1) in position on the dado panel (7).

(f)

Install the washers (3) and the screws (2).

** On A/C 004-004
PRE SB 25-1181 FOR A/C 004-004
Subtask 25-68-41-920-051-A
C.

Replacement of the Decompression Panels in the Cargo-Compartment Ceiling-Panels


** On A/C 004-004
(Ref. Fig. 25-68-41-991-00200-A - Decompression Panels in the Cargo Compartments)

** On A/C 004-004
PRE SB 25-1181 FOR A/C 004-004
(Ref. Fig. 25-68-41-991-00600-A - Decompression Panels in the Cargo-Compartment Ceiling-Panels)
(1)

(2)

(3)

AES

Remove the decompression panel:


(a)

Push the latches (2) of the latch assemblies back into their housings, against the spring-tension.

(b)

Carefully remove the decompression-panel (1) from the ceiling-panel (3).

Disassemble the decompression panel:


(a)

Remove the screws (5), the washers (6) and the frame assembly (4).

(b)

Remove the screws (8) and the latch assemblies (7).

Assemble the decompression panel:


(a)

Make sure that the parts retained from the removed component are clean and in the correct
condition.

(b)

Clean the component interface and/or the adjacent area.

25-68-41 PB401

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(c)

Do an inspection of the component interface and/or the adjacent area.

(d)

If necessary, install new foam-tape:


1

Remove the remaining foam-tape (9).

Clean the area where you removed the foam-tape:


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE
WORK AREA WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR
MOUTH OR IN YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10
AND 15 MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF
HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS,
FLAMMABLE AND SKIN IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE
THIS/THESE MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
a

(4)

AES

Clean the area where you removed the foam-tape (9) with CLEANING AGENTS
(Material No: 11-003) , a lint-free cotton-cloth LINT-FREE COTTON CLOTH
(Material No: 19-003) and a SCRAPER - NON METALLIC

Cut the new foam-tape (9) SPECIAL MATERIALS (Material No: 05-066) to the required
shape and length.

Remove the protective foil from the foam-tape (9).

Measure a distance of 3.0 mm (0.12 in.) from the edge of the panel-frame to the area where
you install the foam tape (9) and make a mark (see DETAIL F-F).

Carefully install the foam-tape (9) in the applicable areas of the decompression-panel (1).

Make sure that the distance between the foam-tape (9) and the edge of the panel-frame is
3.0 (0.12 in.) (see DETAIL F-F).

(e)

Put the latch assemblies (7) in position on the decompression-panel (1) and install the screws (8).

(f)

TORQUE the screws (8) to 0.2 M.DAN (17.70 LBF.IN).

(g)

Make sure that the latches of the latch assemblies (7) move freely in their housings.

(h)

Put the frame assembly (4) in position on the decompression-panel (1) and make sure that the
flame-retardant material is in the correct position.

(i)

Install the washers (6) and the screws (5).

Install the decompression panel:


(a)

Do an inspection of the component interface and/or the adjacent area.

(b)

Make sure that the decompression panel (1) is clean and in the correct condition.

25-68-41 PB401

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(c)

Put the decompression-panel (1) in position on the ceiling-panel (3) and install it.
NOTE :

(d)

Use a stable force over the full surface of the decompression panel (1) when you push the
decompression panel in the related opening of the ceiling panel (3).

Make sure that the flame-retardant material is in its correct position between the decompressionpanel (1) and the ceiling-panel (3), and that:
. the flame-retardant material is not in position between the foam tape (9) and the ceiling panel
(3) (see DETAIL C-C).
.

the flame-retardant material seals the ceiling panel (3) tightly (see DETAIL C-C).

the flame-retardant material does not cause a blockage of the latches of the latch assemblies
(see DETAIL D-D).

(e)

Make sure that the position of the decompression panel (1) in the ceiling panel (3) is symmetrical.

(f)

Make sure that all latches (2) of the latch-assemblies are locked.

** On A/C 003-003 005-099


EMB SB 25-1181 FOR A/C 003-003 005-008
POST SB 25-1181 FOR A/C 004-004
Subtask 25-68-41-920-051-B
C.

Replacement of the Decompression Panels in the Cargo-Compartment Ceiling-Panels


** On A/C ALL
(Ref. Fig. 25-68-41-991-00200-A - Decompression Panels in the Cargo Compartments)

** On A/C 003-003 005-099


EMB SB 25-1181 FOR A/C 003-003 005-008
POST SB 25-1181 FOR A/C 004-004
(Ref. Fig. 25-68-41-991-00600-B - Decompression Panels in the Cargo-Compartment Ceiling-Panels)
(1)

(a)

Push the latches (7) of the latch assemblies back into their housings, against the spring-tension.

(b)

Carefully remove the decompression-panel (1) from the ceiling-panel (8).

(2)

Remove the screws (6), the protection-devices (4) and (5), and the spacers (2) and (3) from the ceilingpanel (6).

(3)

Disassemble the decompression panel:

(4)

AES

Remove the decompression panel:

(a)

Remove the screws (10), the washers (11) and the frame assembly (9).

(b)

Remove the screws (13) and the latch assemblies (12).

Assemble the decompression panel:


(a)

Make sure that the parts retained from the removed component are clean and in the correct
condition.

(b)

Clean the component interface and/or the adjacent area.

(c)

Do an inspection of the component interface and/or the adjacent area.

25-68-41 PB401

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(d)

If necessary, install new foam-tape:


1

Remove the remaining foam-tape (14).

Clean the area where you removed the foam-tape:


WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE
WORK AREA WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR
MOUTH OR IN YOUR EYES :
- FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10
AND 15 MINUTES.
- GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF
HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS,
FLAMMABLE AND SKIN IRRITANTS.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE
THIS/THESE MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
a

AES

Clean the area where you removed the foam-tape (14) with CLEANING AGENTS
(Material No: 11-003) , a lint-free cotton-cloth LINT-FREE COTTON CLOTH
(Material No: 19-003) and a SCRAPER - NON METALLIC.

Cut the new foam-tape (14) SPECIAL MATERIALS (Material No: 05-066) to the required
shape and length.

Remove the protective foil from the foam-tape (14).

Measure a distance of 3.0 mm (0.12 in.) from the edge of the panel-frame to the area where
you install the foam tape (14) and make a mark (see DETAIL F-F).

Carefully install the foam-tape (14) in the applicable areas of the decompression-panel (1).

Make sure that the distance between the foam-tape (14) and the edge of the panel-frame is
3.0 mm (0.12 in.) (see DETAIL F-F).

(e)

Put the latch assemblies (12) in position on the decompression-panel (1) and install the screws
(13).

(f)

TORQUE the screws (13) to 0.2 M.DAN (17.70 LBF.IN).

(g)

Make sure that the latches of the latch assemblies (12) move freely in their housings.

(h)

Put the frame assembly (9) in position on the decompression-panel (1) and make sure that the
flame-retardant material is in the correct position.

(i)

Install the washers (11) and the screws (11).

(5)

Put the spacers (2) and (3), and the protection-devices (4) and (5) in position on the ceiling-panel (8),
and install the screws (6).

(6)

Install the decompression panel:


(a)

Do an inspection of the component interface and/or the adjacent area.

(b)

Make sure that the decompression panel (1) is clean and in the correct condition.

25-68-41 PB401

Page 6
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(c)

Put the decompression-panel (1) in position on the ceiling-panel (8) and install it.
NOTE :

(d)

Use a stable force over the full surface of the decompression panel (1) when you push the
decompression panel in the related opening of the ceiling panel (8).

Make sure that the flame-retardant material is in its correct position between the decompressionpanel (1) and the ceiling-panel (8), and that:
. the flame-retardant material is not in position between the foam tape (14) and the ceiling
panel (6) (see DETAIL C-C).
.

the flame-retardant material seals the ceiling panel (8) tightly (see DETAIL C-C).

the flame-retardant material does not cause a blockage of the latches of the latch assemblies
(see DETAIL D-D).

(e)

Make sure that the position of the decompression panel (1) in the ceiling panel (8) is symmetrical.

(f)

Make sure that all latches (7) of the latch-assemblies are locked.

** On A/C ALL
Subtask 25-68-41-920-052-A
D.

Replacement of the Decompression Panels in the Partition at FR24


(Ref. Fig. 25-68-41-991-00700-A - Decompression Panels in the Partition at FR24)
(1)

Remove the screws (2) and the protective panel (1) from the partition (3).

(2)

Remove the decompression panel:

(3)

(4)

(5)

(a)

Push the latches (4) of the latch assemblies back into their housings, against the spring-tension.

(b)

Carefully remove the decompression-panel (5) together with the seal (10) from the partition (3).

Disassemble the decompression panel:


(a)

Remove the screws (6) and the washers (7).

(b)

Remove the clamps (8) and the latch assemblies (9) from the decompression panel (5).

Assemble the decompression panel:


(a)

Make sure that the parts retained from the removed component are clean and in the correct
condition.

(b)

Clean the component interface and/or the adjacent area.

(c)

Do an inspection of the component interface and/or the adjacent area.

(d)

Put the latch assemblies (9) in position on the decompression panel (5).

(e)

Put the clamp (8) in position, and install the washers (7) and the screws (6).

Install the decompression-panel:


(a)

Make sure that the decompression-panel (5) is clean and in the correct condition.

(b)

Do an inspection of the component interface and/or the adjacent area.

(c)

Put the seal (10) in position on the decompression panel (5).

(d)

Put the decompression-panel (5) in position in the partition (3) and install it.
NOTE :

AES

Use a stable force over the full surface of the decompression panel (1) when you push the
decompression panel in the related opening of the ceiling panel (6).

25-68-41 PB401

Page 7
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(6)
5.

Put the protective panel (1) in position on the partition (3) and install the screws (2).

Close-up
Subtask 25-68-41-410-050-A
A.

AES

Close Access
(1)

Install the panels in the area where you have replaced the decompression panels:
. in the passenger compartment
(Ref. TASK 25-23-44-400-001-A).
. in the FWD cargo compartment at FR24
(Ref. TASK 25-54-11-400-001-A).
. in the FWD cargo compartment
(Ref. TASK 25-54-12-400-002-A).
. in the AFT cargo compartment
(Ref. TASK 25-55-12-400-002-A).

(2)

Make sure that the work area is clean and clear of tool(s) and other items.

25-68-41 PB401

Page 8
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
EXAMPLE

14mm+0.1mm
(0.551in.+0.0039in.)
CENTRES

D
5mm DEPTH
(0.197in.)

B
B

3
12mm+0.1mm DIA.
(0.472in.0.0039in.)

1
SECTION
4

BB

10mm
(0.39in.)

D
EXAMPLE

C
6

TYPICAL FOR ALL 4 CORNERS


2.5mm
(0.098in.)

SECTION

CC

45

83mm (3.27in.)

ADHESIVE TAPE

N_MM_256841_4_ACA0_01_00

AES

FIGURE 25-68-41-991-00900-A SHEET 1


Decompression Panels

25-68-41 PB401

Page 9
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

Z200

A
EXAMPLE

2
3

5
2

4
5

N_MM_256841_4_AAM0_01_00

AES

FIGURE 25-68-41-991-00100-A SHEET 1


Decompression Panel

25-68-41 PB401

Page 10
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

EXAMPLE OF A320
CARGO COMPARTMENTS

FR34

FR24

FR66

FR46

N_MM_256841_4_BAMA_01_00

AES

FIGURE 25-68-41-991-00200-A SHEET 1


Decompression Panels in the Cargo Compartments

25-68-41 PB401

Page 11
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 004-004
PRE SB 25-1181 FOR A/C 004-004
1

A
EXAMPLE

C
C
E

D
D
B

SECTION

DD

FLAMERETARDENT
MATERIAL

SECTION

EXAMPLE

CC

FLAMERETARDENT
MATERIAL

3
N_MM_256841_4_BAMM_01_00

AES

FIGURE 25-68-41-991-00600-A SHEET 1


Decompression Panels in the Cargo-Compartment CeilingPanels

25-68-41 PB401

Page 12
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 004-004
PRE SB 25-1181 FOR A/C 004-004

6
4

F
8

G
9

SECTION

FF
3.0mm
(1.2 in.)

N_MM_256841_4_BAMM_02_00

AES

FIGURE 25-68-41-991-00600-A SHEET 2


Decompression Panels in the Cargo-Compartment CeilingPanels

25-68-41 PB401

Page 13
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-003 005-099
EMB SB 25-1181 FOR A/C 003-003 005-008
POST SB 25-1181 FOR A/C 004-004
1

A
EXAMPLE

C
C
E

D
D
B

3
2
SECTION

DD
6
6
5
4
2
3

B
FLAMERETARDENT
MATERIAL

4
5

EXAMPLE

7
SECTION

CC

FLAMERETARDENT
MATERIAL
8
N_MM_256841_4_BBMM_01_00

AES

FIGURE 25-68-41-991-00600-B SHEET 1


Decompression Panels in the Cargo-Compartment CeilingPanels

25-68-41 PB401

Page 14
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-003 005-099
EMB SB 25-1181 FOR A/C 003-003 005-008
POST SB 25-1181 FOR A/C 004-004

10

11
9

12

F
13

G
14

SECTION

FF
3.0mm
(1.2 in.)

14

N_MM_256841_4_BBMM_02_00

AES

FIGURE 25-68-41-991-00600-B SHEET 2


Decompression Panels in the Cargo-Compartment CeilingPanels

25-68-41 PB401

Page 15
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

A
FR34

A
FR24

B
EXAMPLE

C
B

2
N_MM_256841_4_CAMA_01_00

AES

FIGURE 25-68-41-991-00700-A SHEET 1


Decompression Panels in the Partition at FR24

25-68-41 PB401

Page 16
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

C
LATCH
ASSEMBLY
5

D
6
8

5
9
3

10
N_MM_256841_4_CAMA_02_00

AES

FIGURE 25-68-41-991-00700-A SHEET 2


Decompression Panels in the Partition at FR24

25-68-41 PB401

Page 17
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

ACCESSORY COMPARTMENTS - DESCRIPTION AND


OPERATION
** On A/C ALL
1.

General
(Ref. Fig. 25-70-00-11200-A - Accessory Compartments - Locations)
The accessory compartments are located on the inner or on the outer areas of the pressurized fuselage. The avionics
compartments are in the pressurized area below the cockpit (above the nose landing-gear well). They are identified as
the FWD, the lateral and the AFT avionics compartments.
The compartments have:
. heat and sound insulation,
. maintenance lighting,
. air-cooled racks for the electrical and electronic equipment and their related units.
The nose landing-gear well is below the avionics compartment and stair bay, in the areas of Zones 123/124. The
main landing-gear well is between the FWD and AFT cargo compartments, in the areas of Zones 147/148.
Equipment compartments are located in the rear of the aircraft, between FR65 and FR80, in the areas of Zones
171/172, 311/312 and 313/314.

AES

25-70-00 PB001

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
2.

Component Location
A.

Avionics Compartments
(1) Compartment Locations
(Ref. Fig. 25-70-00-11300-A - Avionics Compartments - Typical Layout)
(a) The FWD avionics compartment is between FR1 and FR9, in the areas of Zones 121/122. Access to
the compartment is through the FWD avionics compartment door 811 and through the floor access
panels in the cockpit.
(b) The lateral avionics compartment is between FR9 and FR20, in the areas of Zones 125/126. Access to
the lateral avionics compartment is through:
- the left hand door 812 of the lateral avionics compartment,
- the right hand door 822 of the lateral avionics compartment,
- the floor access panels in the cockpit,
- the floor access panels in the FWD utility area.
(c) The AFT avionics compartment is between FR20 and FR24A, in the areas of Zones 127/128. Access
to the AFT avionics compartment is through:
- the right hand door 824 of the AFT avionics compartment,
- the floor access panels in the FWD utility area,
- the floor access panels in the FWD cabin area.

B.

Landing Gear
(1) Landing Gear Wells
(a) The nose landing-gear well is between FR9 and FR20.
(b) The main landing-gear well is between FR42 and FR46.

C.

Equipment Compartments
(Ref. Fig. 25-70-00-11400-A - Equipment Compartment - Zones 171/172)
(Ref. Fig. 25-70-00-11500-A - Equipment Compartment - Zones 311/312 and 313/314)
(1) Compartment Locations
(a) The AFT cabin underfloor-compartment is between FR65 and FR70, in the areas of Zones 171/172,
(AFT of the bulk cargo compartment). The compartment is in the pressurized area and has insulation
blankets. Access to the compartment is through the access panels 161DW and 162DW. A catwalk is
installed in the compartment for maintenance and access to the equipment rack.
The compartment contains:
. the air outflow valve 10HL (Ref. 21-31-00-00),
. system service lines for the air conditioning, lavatory, galley ventilation, and waste water.
. fuel lines for the Auxiliary Power Unit (APU).
(b) The horizontal and vertical-stabilizer attachment area is between FR70 and FR78, in the areas of
Zones 311/312. It is external to the pressurized area. Access to the compartment is through the access
panels 311AL and 312AR. A catwalk is installed in the compartment for maintenance access. The
compartment contains:
. attachments for the horizontal and vertical stabilizer (Ref. 53-56-00-00),
. components for the flight control trim system (Ref. 27-40-00-00),
. the Digital Flight Data Recorder (DFDR) and the underwater locator beacon (attached to the
DFDR) (Ref. 31-33-00-00),
. the cockpit voice recorder (CVR) (Ref. 23-71-00-00).

AES

25-70-00 PB001

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AIRCRAFT MAINTENANCE MANUAL
(c) The tail-cone APU air-intake area is between FR78 and FR80, in the areas of Zones 313/314. It is
external to the pressurized area. Access to the compartment is through the access panel 314AR. The
compartment contains the APU system components
** On A/C 006-099
(Ref. 49-00-00-00-12)
** On A/C 003-005
EMB SB 49-1082 FOR A/C 003-005
(Ref. 49-00-00-00-16).

AES

25-70-00 PB001

Page 3
May 01/12
Revision n: 40

AES

FIGURE 25-70-00-11200-A SHEET 1


Accessory Compartments - Locations
FR24A

NOSE LANDING GEAR WELL

AFT AVIONICS
COMPARTMENTS

FR20

LATERAL AVIONICS
COMPARTMENT

FR9

FWD AVIONICS
COMPARTMENT

FR1

FR46

MAIN LANDING
GEAR WELL &
HYDRAULIC
COMPARTMENT

FR42

FR70

TAIL CONE
AIR INTAKE AREA
ZONE 313/314

AFT CABIN UNDERFLOOR


COMPARTMENT
ZONE 171/172
HORIZONTAL AND
VERTICAL STABILIZER
ATTACH AREA
ZONE 311/312

FR65

FR80

FR78

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

** On A/C ALL

N_MM_257000_0_AAM0_01_00

25-70-00 PB001

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

LATERAL AVIONICS COMPARTMENT


BATTERIES
EM.ELEC.CENTER
STATIC INVERTER
CONTACTOR BOXES
MISCELLANEOUS ITEMS

ACCESS DOOR
Z824

ACCESS DOOR
Z822

FR24A

ACCESS DOOR
Z812
Z120

FR1

ACCESS DOOR
Z811

AFT AVIONICS COMPARTMENT


AVIONICS RACK (274 MCU)
4 MCU CAPACITY RACK
RACK FOR ADIRS INSTALLATION
(30 MCU)
SELCAL CODE SELECTION BOX
AMU/(AUDIO MANAGEMENT UNIT)
VHF 1
CIDS

FWD AVIONICS COMPARTMENT


AVIONICS RACK (100 MCU)
LH AVIONICS RACK FOR RADAR INSTALLATION (16MCU)
RELAY BOX
MISCELLANEOUS ITEMS
GENERATOR CONTROL UNITS

N_MM_257000_0_ACM0_01_00

AES

FIGURE 25-70-00-11300-A SHEET 1


Avionics Compartments - Typical Layout

25-70-00 PB001

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** On A/C ALL

CABIN
PRESSURE
AIR/OUTFLOW
VALVE
10HL
(REF.213100)

FR70

FR66

FR65

FR64

ACCESS PANEL
162DW
(REF.255512)

ACCESS PANEL
161DW
(REF.255512)

N_MM_257000_0_AEM0_01_00

AES

FIGURE 25-70-00-11400-A SHEET 1


Equipment Compartment - Zones 171/172

25-70-00 PB001

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** On A/C ALL

THS ACTUATOR
(REF 274400)

FR80
FR77

CVR
(REF 237100)
DFDR
(REF 313300)
FR74
PRESSURE
BULKHEAD

FR73

Z310

ACCESS DOOR
314AR
ACCESS
DOOR
312AR

FR71

WORKING
PLATFORM

FR70
N_MM_257000_0_AGM0_01_00

AES

FIGURE 25-70-00-11500-A SHEET 1


Equipment Compartment - Zones 311/312 and 313/314

25-70-00 PB001

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AVIONICS COMPARTMENT - DESCRIPTION AND OPERATION


** On A/C ALL
1.

General
The avionics compartment is located in the underfloor nose section between Frames 1 and 24.
Its structure is as follows:
. Frames 1 to 9: the avionics compartment forward part, forward of the nose landing gear well, under the cockpit.
. Frames 0 to 20, R side and L side: the avionics compartment lateral left and lateral right parts, on each side of
the nose gear well, under the cockpit and the forward passenger compartment.
. Frames 20 to 24: the avionics compartment aft part, aft of the nose gear well, under the forward passenger
compartment.
The total capacity of the ventilated racks is 415 MCU.
Each part is fitted with a door allowing access from the outside.
An access panel in the aft part of the avionics compartment allows communication with the passenger compartment.

AES

25-71-00 PB001

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** On A/C ALL
2.

Component Location

(Ref. Fig. 25-71-00-12300-A - Avionics Compartment - Component Location.)


------------------------------------------------------------------------------FIN
!
FUNCTIONAL DESIGNATION
! PANEL!ZONE!ACCESS !
ATA
!
!
!
! DOOR !
REF.
------------------------------------------------------------------------------70VU
ANN LT TEST UNIT
80VU
AFT ELECTRONICS RACK
90VU
FWD ELECTRONICS RACK
103VU
RELAY BOX
106VU
POWER CENTER-AC/DC EMERGENCY
107VU
CONTACTOR BOX
109VU
SHELF-WEATHER RADAR

AES

25-71-00 PB001

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** On A/C ALL
3.

Description
A.

Avionics Compartment - Forward Part


(Ref. Fig. 25-71-00-14600-A - Fwd Electronics Rack 90VU & Weather Radar Shelf 109VU)
This part contains the following items of equipment:
. Weather Radar Shelf 109VU
Between Frames 2 and 4, L side, there is a 16 MCU capacity rack for Weather Radar installation.
. FWD Electronics Rack 90VU
Between Frames 7 and 8, there is a 95 MCU capacity transversal rack fitted with five shelves.
Space is provided for installation of non-Arinc miscellaneous items (window heat computers, probe heat
computers, contactors, relays, miscellaneous equipment, etc...).
There is also a ground power receptacle forward of the nose gear between Frames 7 and 8.
All the rack shelves are removable. An underfuselage access door is provided at Frame 4.

B.

Avionics Compartment - Lateral Right Part


(Ref. Fig. 25-71-00-14700-A - Ann Lt Test Unit 70VU, Relay Box 103VU & Contactor Box 107VU)
This part contains the following items of equipment:
. Ann Lt Test Unit 70VU, between Frames 10 and 12.
. Relay Box 103VU, between Frames 9 and 10.
. Contactor Box 107VU, between Frames 15 and 16.
. It is also fitted with two batteries, 2 transformer rectifiers, 1 static inverter and 2 battery charge limiters.
An underfuselage off-centered door provides external access at Frame 13.

C.

Avionics Compartment - Lateral Left Part.


(Ref. Fig. 25-71-00-14800-A - AC/DC Emergency Power Center 106VU)
This part contains the following items of equipment:
. AC/DC Emergency Power Center 106VU, between Frames 13 and 15.
. the associated generator control unit, transformer rectifier and transformer.
An underfuselage off-centered door provides external access at Frame 14.

D. Avionics Compartment - Aft Part.


(Ref. Fig. 25-71-00-14900-A - Aft Electronics Rack 80VU & Access Ladder)
This part contains the following items of equipment:
. A 30 MCU capacity rack with an adjustable shelf for ADIRS installation, located under the air cooling pack
for the ventilated equipment, between Frames 21 and 22.
. Aft Electronics Rack 80VU
Between Frames 23A and 24 there is a 274 MCU capacity transversal rack heaving four levels.
An underfuselage off-centered door provides external access at Frame 22.
An access panel allows communication with the passenger compartment.

AES

25-71-00 PB001

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** On A/C ALL

231AF
824
822

107VU
70VU
103VU

FR24A

FR21
FR20
FR16

80VU

FR9
106VU
FR1
90VU
109VU
811

812

N_MM_257100_0_AAM0_01_00

AES

FIGURE 25-71-00-12300-A SHEET 1


Avionics Compartment - Component Location.

25-71-00 PB001

Page 4
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Revision n: 40

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** On A/C ALL

FR24A

A
Z120
FR1

A
90VU

B
109VU

N_MM_257100_0_BAM0_01_00

AES

FIGURE 25-71-00-14600-A SHEET 1


Fwd Electronics Rack 90VU & Weather Radar Shelf 109VU

25-71-00 PB001

Page 5
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

FR24A

B
A

C
A

70VU

Z120
FR12
FR10
FR1

C
103VU

B
107VU

N_MM_257100_0_CAM0_01_00

AES

FIGURE 25-71-00-14700-A SHEET 1


Ann Lt Test Unit 70VU, Relay Box 103VU & Contactor Box
107VU

25-71-00 PB001

Page 6
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Revision n: 40

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** On A/C ALL

FR24A

Z120

FR14
FR13
FR1

A
106VU

N_MM_257100_0_DAM0_01_00

AES

FIGURE 25-71-00-14800-A SHEET 1


AC/DC Emergency Power Center 106VU

25-71-00 PB001

Page 7
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Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

FR24A

B
A

FR21

Z120

FR1

B
80VU

N_MM_257100_0_EAM0_01_00

AES

FIGURE 25-71-00-14900-A SHEET 1


Aft Electronics Rack 80VU & Access Ladder

25-71-00 PB001

Page 8
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

AVIONICS COMPARTMENT - INSPECTION/CHECK


** On A/C ALL
** On A/C 003-003 005-005 007-099
Task 25-71-00-290-001-A
Borescope Inspection of 80VU Rack Lower Lateral Fittings
1.

Reason for the Job


(Ref. MPD 25-71-00-01-)
BORESCOPE INSPECTION OF THE 80VU RACK LOWER LATERAL FITTINGS

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
QTY
** On A/C 003-003 005-005 007-099
PRE SB 25-1557 FOR A/C 003-003 005-005 007-008

DESIGNATION

No specific

ACCESS PLATFORM 2M (6 FT)

No specific

BORESCOPE SET

B.

Work Zones and Access Panels


ZONE/ACCESS

127
128
824

ZONE DESCRIPTION
REAR AVIONIC COMPARTMENT
REAR AVIONIC COMPARTMENT

C.

Referenced Information

REFERENCE
12-34-24-869-002-A

DESIGNATION
Aircraft Grounding for the Maintenance Operations

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-71-00-991-00100-A - 80VU Rack Lower Lateral Fittings)


(Ref. Fig. 25-71-00-991-00200-A - Inspection Report for Lower Lateral Fittings)
3.

Job Set-up
Subtask 25-71-00-010-050-A
A.

AES

Get Access
(1)

Put the ACCESS PLATFORM 2M (6 FT) in position at the access door 824 in zone 128.

(2)

Open the access door 824.

25-71-00 PB601

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May 01/12
Revision n: 40

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AIRCRAFT MAINTENANCE MANUAL
Subtask 25-71-00-861-050-A
B.

Energize the ground service network


** On A/C 003-003 005-005 007-099
(Ref. TASK 24-42-00-861-001-A).

** On A/C 003-003 005-005 007-099


PRE SB 25-1557 FOR A/C 003-003 005-005 007-008
Subtask 25-71-00-020-050-A
C.

Preparation for Inspection


(1)

Make sure that the aircraft is electrically grounded


** On A/C 003-003 005-005 007-099
(Ref. TASK 12-34-24-869-002-A).

4.

Procedure

** On A/C 003-003 005-005 007-099


PRE SB 25-1557 FOR A/C 003-003 005-005 007-008
(Ref. Fig. 25-71-00-991-00100-A - 80VU Rack Lower Lateral Fittings)
** On A/C 003-003 005-005 007-099
(Ref. Fig. 25-71-00-991-00200-A - Inspection Report for Lower Lateral Fittings)
** On A/C 003-003 005-005 007-099
PRE SB 25-1557 FOR A/C 003-003 005-005 007-008
Subtask 25-71-00-290-050-A
A.

Inspection of Lower Lateral Fittings With a Borescope


(1)

With a BORESCOPE SET do a detailed inspection of fasteners, brackets and/or holes for lower lateral
fittings
(Ref. Fig. 25-71-00-991-00100-A - 80VU Rack Lower Lateral Fittings)
(sheet 2).
. If you find cracks, replace the defective fasteners, brackets or holes, before the next flight and send
the inspection reports to airbus
** On A/C 003-003 005-005 007-099
(Ref. Fig. 25-71-00-991-00200-A - Inspection Report for Lower Lateral Fittings)
(sheet1).

(2)

With a BORESCOPE SET do a detailed inspection of bush migrated and/or material burred for lower
lateral fittings
** On A/C 003-003 005-005 007-099
PRE SB 25-1557 FOR A/C 003-003 005-005 007-008
(Ref. Fig. 25-71-00-991-00100-A - 80VU Rack Lower Lateral Fittings)
(sheet 3).
. If you find bush migrated and/or material burred, contact airbus before the next flight and send the
inspection reports to airbus
** On A/C 003-003 005-005 007-099

AES

25-71-00 PB601

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
(Ref. Fig. 25-71-00-991-00200-A - Inspection Report for Lower Lateral Fittings)
(sheet2).
5.

Close-up
** On A/C 003-003 005-005 007-099
PRE SB 25-1557 FOR A/C 003-003 005-005 007-008
Subtask 25-71-00-210-050-A
A.

Close Access
(1)

Close the access door 824.

(2)

Remove the access platform(s).

(3)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-71-00-862-050-A
B.

De-energize the ground service network


** On A/C 003-003 005-005 007-099
(Ref. TASK 24-42-00-862-001-A).

AES

25-71-00 PB601

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-003 005-005 007-099
PRE SB 25-1557 FOR A/C 003-003 005-005 007-008

A
FR24A

N_MM_257100_6_AAM0_01_00

AES

FIGURE 25-71-00-991-00100-A SHEET 1


80VU Rack Lower Lateral Fittings

25-71-00 PB601

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-003 005-005 007-099
PRE SB 25-1557 FOR A/C 003-003 005-005 007-008

FASTENER TO BE
INSPECTED

HOLE TO BE
INSPECTED

D
BRACKET TO BE
INSPECTED

N_MM_257100_6_AAM0_02_00

AES

FIGURE 25-71-00-991-00100-A SHEET 2


80VU Rack Lower Lateral Fittings

25-71-00 PB601

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C 003-003 005-005 007-099
PRE SB 25-1557 FOR A/C 003-003 005-005 007-008

D
RACK 80VU IN CONTACT WITH STRUCTURE FITTING

FITTING OF THE RACK 80VU

MATERIAL BURRED
FITTING OF THE STRUCTURE

BUSH MIGRATED
MATERIAL BURRED

N_MM_257100_6_AAM0_03_00

AES

FIGURE 25-71-00-991-00100-A SHEET 3


80VU Rack Lower Lateral Fittings

25-71-00 PB601

Page 6
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

INSPECTION REPORT

A/C MSN :

DATE OF INSPECTION :

FLIGHT CYCLES :

BOROSCOPE
INSPECTION

INSPECTION METHOD :

FLIGHT HOURS :

LOWER LATERAL
80VU
LH SIDE

LOWER LATERAL
80VU
RH SIDE
REPAIR WITH
OLD FITTING

YES

NO

YES

REPAIR WITH NEW


FITTINGS APPLYING
SB A320251557

NO

FITTING BROKEN OR BOLT


MISSING ?

RACK 80VU IN CONTACT


WITH STRUCTURE FITTING ?

BUSH MIGRATED OR
MATERIAL BURRED ?

N_MM_257100_6_DAM0_01_00

AES

FIGURE 25-71-00-991-00200-A SHEET 1


Inspection Report for Lower Lateral Fittings

25-71-00 PB601

Page 7
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

INSPECTION REPORT

A/C MSN :

DATE OF INSPECTION :

FLIGHT CYCLES :

INSPECTION METHOD :

BOROSCOPE
INSPECTION

FLIGHT HOURS :

ON THE UPPER SHEET OF ON THE FRONT SHEET OF


THE CENTRAL SUPPORT THE CENTRAL SUPPORT

YES

NO

N/A

N/A

YES

NO

ON THE REAR SHEET OF


THE CENTRAL SUPPORT

YES

NO

CRACK FOUND ?

CRACKS CONDITION
ACCEPTABLE ?

N_MM_257100_6_DAM0_02_00

AES

FIGURE 25-71-00-991-00200-A SHEET 2


Inspection Report for Lower Lateral Fittings

25-71-00 PB601

Page 8
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-71-00-290-002-A
Borescope Inspection of 80VU Rack Lower Central Fittings
1.

Reason for the Job


(Ref. MPD 25-71-00-02-)
BORESCOPE INSPECTION OF THE 80VU RACK LOWER CENTRAL FITTINGS

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

B.

BORESCOPE SET

Work Zones and Access Panels


ZONE/ACCESS

127
128
824

ZONE DESCRIPTION
REAR AVIONIC COMPARTMENT
REAR AVIONIC COMPARTMENT

C.

Referenced Information

REFERENCE
12-34-24-869-002-A

DESIGNATION
Aircraft Grounding for the Maintenance Operations

24-42-00-861-001-A

Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

(Ref. Fig. 25-71-00-991-00300-A - 80VU Rack Center Lateral Fittings)


(Ref. Fig. 25-71-00-991-00400-A - Inspection Report for Center Lateral Fittings)
3.

Job Set-up
** On A/C ALL
EMB SB 25-1557 FOR A/C 004-004 006-006
Subtask 25-71-00-010-051-A
A.

Get Access
(1)

Put the ACCESS PLATFORM 2M (6 FT) in position at the access door 824 in zone 128.

(2)

Open the access door 824.

Subtask 25-71-00-861-051-A
B.

Energize the ground service network


** On A/C ALL
(Ref. TASK 24-42-00-861-001-A).

AES

25-71-00 PB601

Page 1
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EMB SB 25-1557 FOR A/C 004-004 006-006
Subtask 25-71-00-020-051-A
C.

Preparation for Inspection


(1)

Make sure that the aircraft is electrically grounded


** On A/C ALL
(Ref. TASK 12-34-24-869-002-A).

4.

Procedure

** On A/C ALL
EMB SB 25-1557 FOR A/C 004-004 006-006
(Ref. Fig. 25-71-00-991-00300-A - 80VU Rack Center Lateral Fittings)
(Ref. Fig. 25-71-00-991-00400-A - Inspection Report for Center Lateral Fittings)
Subtask 25-71-00-290-051-A
A.

Inspection of Lower Central Fittings With a Borescope


(1)

5.

With a BORESCOPE SET do a detailed inspection of cracks, for lower central fittings.
(Ref. Fig. 25-71-00-991-00300-A - 80VU Rack Center Lateral Fittings)
. If you find cracks, send the inspection reports to airbus.
(Ref. Fig. 25-71-00-991-00400-A - Inspection Report for Center Lateral Fittings)

Close-up
Subtask 25-71-00-210-051-A
A.

Close Access
(1)

Close the access door 824.

(2)

Remove the access platform(s).

(3)

Make sure that the work area is clean and clear of tool(s) and other items.

Subtask 25-71-00-862-051-A
B.

De-energize the ground service network


** On A/C ALL
(Ref. TASK 24-42-00-862-001-A).

AES

25-71-00 PB601

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EMB SB 25-1557 FOR A/C 004-004 006-006

A
FR24A

N_MM_257100_6_ABM0_01_00

AES

FIGURE 25-71-00-991-00300-A SHEET 1


80VU Rack Center Lateral Fittings

25-71-00 PB601

Page 3
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EMB SB 25-1557 FOR A/C 004-004 006-006

CRACK
(40mm (1.575in.) MAX.)

N_MM_257100_6_ABM0_02_00

AES

FIGURE 25-71-00-991-00300-A SHEET 2


80VU Rack Center Lateral Fittings

25-71-00 PB601

Page 4
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EMB SB 25-1557 FOR A/C 004-004 006-006

D
VIEW LOOKING UP

UPPER SHEET

E
E

ANY CRACKS ARE NOT ACCEPTABLE

N_MM_257100_6_ABM0_03_00

AES

FIGURE 25-71-00-991-00300-A SHEET 3


80VU Rack Center Lateral Fittings

25-71-00 PB601

Page 5
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
EMB SB 25-1557 FOR A/C 004-004 006-006

INSPECTION REPORT

A/C MSN :

DATE OF INSPECTION :

FLIGHT CYCLES :

INSPECTION METHOD :

BOROSCOPE
INSPECTION

FLIGHT HOURS :

ON THE UPPER SHEET OF ON THE FRONT SHEET OF ON THE REAR SHEET OF


THE CENTRAL SUPPORT THE CENTRAL SUPPORT THE CENTRAL SUPPORT

YES

NO

YES

NO

YES

NO

CRACK FOUND ?

CRACKS CONDITION
ACCEPTABLE ?

N_MM_257100_6_DBM0_01_00

AES

FIGURE 25-71-00-991-00400-A SHEET 1


Inspection Report for Center Lateral Fittings

25-71-00 PB601

Page 6
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL

INSULATION (THERMAL AND ACOUSTICAL) - DESCRIPTION


AND OPERATION
** On A/C ALL
1.

General
The thermal insulation does the following:
. minimizes the loss of heat from the fuselage,
. stops the formation of condensation,
. reduces the noise level in the fuselage.

AES

25-80-00 PB001

Page 1
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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
2.

Component Location
(Ref. Fig. 25-80-00-12300-A - Area of Insulation - Example)
The thermal insulation is a material and not a component. This material is distributed through the pressurized
fuselage, and is of different thickness, and installed in different ways.

AES

25-80-00 PB001

Page 2
May 01/12
Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
3.

System Description
The thermal and acoustical insulation is made of insulation blankets and insulation foam bonded to panels.
The insulation blankets have ventilation holes on one side. Above the cabin floor level, the holes are on the inboard
side of the insulation blankets. Below the cabin floor level, the holes are on the outboard side of the insulation
blankets.
In the cargo compartment, insulation foam is bonded to the bottom surfaces of the floor panels.
The thermal and acoustical insulation is installed in the following areas:
. Between the frames
. Over the frames
. Over the structure brackets
. On the cargo-compartment floor panels.
A.

Types of Thermal and Acoustical Insulation


(1) Between the Frames
(Ref. Fig. 25-80-00-13800-A - Insulation Blanket Attachment - Example)
The sidewall blankets are installed between the frames. Pins and washers and/or polyamide brackets attach
the sidewall blankets to the stringers. The sidewall blankets have cutouts for the structure brackets. The
sidewall blankets are attached to the frames together with the frame blankets.
(2) Over the Frames
(Ref. Fig. 25-80-00-13800-A - Insulation Blanket Attachment - Example)
The frame blankets are installed over the frames and over the edges of the sidewall blankets. Pins and
washers and/or cable brackets attach the sidewall blankets and the frame blankets to the frames.
(3) Over the Structure Brackets
(Ref. Fig. 25-80-00-13800-A - Insulation Blanket Attachment - Example)
Because of different cabin configurations, some structure brackets are not used. Small cover blankets are
installed over these brackets and over the openings in the sidewall blankets.
(4) On the Cargo-Compartment Floor Panels
Insulation foam is bonded to the bottom surfaces of the cargo-compartment floor panels.

AES

25-80-00 PB001

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** On A/C ALL

FR1

FRONT PRESSURE
BULK HEAD
NOSE
LANDING GEAR
BAY

MAIN
LANDING GEAR
BAY

WING
CENTER BOX

FR80/82

REAR PRESSURE
BULK HEAD

NOTE:
PRESSURIZED/INSULATED AREA

N_MM_258000_0_AAM0_01_00

AES

FIGURE 25-80-00-12300-A SHEET 1


Area of Insulation - Example

25-80-00 PB001

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** On A/C ALL
EXAMPLE

FRAMES
STRINGERS

AB
C
D
E
F
G

INSULATION
BLANKETS

A
SKIN FIELD AND FRAME
BLANKET ATTACHMENT
STANDARD ATTACHMENT
(FASTENING PIN)
SKIN

FRAME
INTEGRATED
FOAM WASHER

B
BLANKET ATTACHMENT
ON STRINGERS

FIELD
BLANKET

FRAME
BLANKET

SKIN
STUD
COMBINED ATTACHMENT
(ELECTRICAL BRACKET)
WASHER
STRINGER

POLYAMID
BRACKET

WASHER

FIELD
BLANKET

STUD

BRACKET

WASHER

INTEGRATED
FOAMWASHER

N_MM_258000_0_AAMA_01_00

AES

FIGURE 25-80-00-13800-A SHEET 1


Insulation Blanket Attachment - Example

25-80-00 PB001

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** On A/C ALL

TYPICAL

TYPICAL

PIN
PIN
FOAM WASHER
FOAM WASHER

E
TYPICAL

G
INSULATION EXAMPLE AT INSTALLED ANTENNA

ANTENNA

CUT OUT
FOR STRUCTURE BRACKET

FIELD BLANKET

F
TYPICAL
ADDITIONAL BLANKET

FIELD BLANKET
COVER BLANKET
OVER
UNUSED STRUCTURE BRACKET

N_MM_258000_0_AAMA_02_00

AES

FIGURE 25-80-00-13800-A SHEET 2


Insulation Blanket Attachment - Example

25-80-00 PB001

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AIRCRAFT MAINTENANCE MANUAL

INSULATION (THERMAL AND ACOUSTICAL) - MAINTENANCE


PRACTICES
** On A/C ALL
Task 25-80-00-000-001-A
Removal of the Insulation Blankets
1.

Reason for the Job


Removal for access to the fuselage structure (skin panels, frames, stringers etc.).
Removal for the maintenance of the air conditioning ducts etc.

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

No specific

ACCESS PLATFORM 4M (13 FT)

No specific
No specific

1
1

GLOVES - RUBBER
GOGGLES - PROTECTIVE

B.

Referenced Information

REFERENCE
25-23-41-000-001-A

Removal of the Ceiling Panels

DESIGNATION

25-23-42-000-001-A

Removal of the Ceiling Panels - Forward Utility Area

25-23-43-000-001-A

Removal of the Upper Sidewall Panel(s)

25-23-44-000-001-A

Removal of the Lower Sidewall-Panels (Dado Panels)

25-23-45-000-005-A

Removal of the Door Frame Linings at the Left FWD Passenger/Crew Door

25-24-41-000-001-A

Removal of the Overhead Stowage Compartments

(Ref. Fig. 25-80-00-991-00100-A - Typical Removal/Installation of an Insulation Blanket)


3.

Job Set-up
Subtask 25-80-00-010-050-A
A.

AES

Get Access
(1)

Put the ACCESS PLATFORM 4M (13 FT) in position at the FWD passenger/crew door.

(2)

Put the ACCESS PLATFORM 2M (6 FT) in position at the FWD and/or AFT cargo compartment
door(s).

(3)

Open the appropriate access door.

(4)

Remove the parts given subsequently only where necessary to remove the insulation blankets:
. the upper and lower sidewall panels (Ref. TASK 25-23-41-000-001-A) (Ref. TASK
25-23-42-000-001-A) (Ref. TASK 25-23-43-000-001-A) (Ref. TASK 25-23-44-000-001-A) (Ref.
TASK 25-23-45-000-005-A) (Ref. TASK 25-24-41-000-001-A),
. the cargo compartment linings
. the circuit breaker panels,
. the air conditioning ducts

25-80-00 PB201

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.
.
.
4.

the electrical cable fasteners,


the bonding straps,
the screwed brackets.

Procedure
(Ref. Fig. 25-80-00-991-00100-A - Typical Removal/Installation of an Insulation Blanket)
Subtask 25-80-00-020-050-A
A.

Removal of the Insulation Blankets


WARNING : YOU MUST ALWAYS WEAR RUBBER GLOVES WHEN YOU DO THIS PROCEDURE.
WARNING : USE THE CORRECT BREATHING EQUIPMENT. THE GAS IS POISONOUS.
(1)

If you remove a damaged insulation blanket, put on GOGGLES - PROTECTIVE and GLOVES RUBBER.

(2)

Record the position of the insulation blanket(s) or the insulation foam sheet(s) for the installation
procedure.

(3)

Remove the frame insulation blanket(s):

(4)

AES

(a)

Remove the brackets (2), the washers (5) and the studs (6).

(b)

Remove the insulation blanket(s) (1).

Remove the skin insulation (blanket(s) or foam sheet(s)):


(a)

Remove the washers (5) from the studs (4) and/or the supports (7).

(b)

Remove the insulation (3).

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** On A/C ALL
EXAMPLE
COMBINED ATTACHMENT
(ELECTRICAL BRACKET)

FRAME

EXAMPLE
SKIN FIELD AND FRAME
BLANKET ATTACHMENT

SKIN

STRINGER
FRAME

SKIN
1

STRINGER
2
3

EXAMPLE

BLANKET ATTACHMENT
ON STRINGERS

3
5

EXAMPLE
ATTACHMENT IN
AREA OF HARNESS

SKIN

PLASTIC STUD

STRINGER

MIN STUD LENGTH


AFTER CUTTING

INSULATION

3
4

ELECTRICAL
HARNESS
CLAMP
CLEARENCE MIN 10mm
(0.39in.)

N_MM_258000_2_AAM0_01_00

AES

FIGURE 25-80-00-991-00100-A SHEET 1


Typical Removal/Installation of an Insulation Blanket

25-80-00 PB201

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-80-00-400-001-A
Installation of the Insulation Blankets
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Consumable Materials

REFERENCE
Material No: 15-005A
B.

DESIGNATION
STORAGE PRESERVATION
CORROSION PREVENTIVE COMPOUND, TEMPORARY

Referenced Information

REFERENCE
25-80-00-200-001-A
25-80-00-210-001-A

DESIGNATION
General Repair Information
Visual inspection of the Insulation Blankets or the Insulation and the Junction
Panel

ESPM 20-33-41-0
(Ref. Fig. 25-80-00-991-00100-A - Typical Removal/Installation of an Insulation Blanket)
3.

Job Set-up
Subtask 25-80-00-210-052-A
A.

4.

Preparation for Installation


(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Do an inspection of the component interface and/or the adjacent area.


(Ref. TASK 25-80-00-210-001-A)

(3)

If necessary, do a repair. (Ref. TASK 25-80-00-200-001-A)

(4)

If necessary, apply a layer of STORAGE PRESERVATION (Material No: 15-005A) to the fuselage
components.

Procedure
(Ref. Fig. 25-80-00-991-00100-A - Typical Removal/Installation of an Insulation Blanket)
Subtask 25-80-00-420-050-A
A.

Installation of the Insulation Blankets


(1)

Install the skin insulation (blanket(s) or foam sheet(s)):


NOTE :
(a)

(2)

Put the insulation (3) in position on the studs (4) and/or the supports (7) as identified in the
removal procedure and install the washers (5).

Install the frame insulation:


(a)

AES

Make an overlap with the insulation blankets to prevent the flow of condensed moisture to the
outer skin.

Put the insulation blanket(s) (1) in position as recorded in the removal procedure and install the
studs (6) and the washers (5).

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5.

(b)

Make sure that the clearance between the attachment studs (6) and the adjacent electrical
harness is a minimum of 10.0 mm (0.3937 in.).

(c)

If the clearance is less than 10.0 mm (0.3937 in.), cut the studs to the correct length.

(d)

Install the brackets (2) at the applicable positions (Ref. ESPM 20-33-41-0).

Close-up
Subtask 25-80-00-410-050-A
A.

AES

Close Access
(1)

Install the parts which you removed to replace the insulation blankets.

(2)

Close the appropriate access door.

(3)

Make sure that the work area is clean and clear of tool(s) and other items.

(4)

Remove the access platform(s).

25-80-00 PB201

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-80-00-210-001-A
Visual inspection of the Insulation Blankets or the Insulation and the Junction Panel
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
B.

QTY
DESIGNATION
1
ACCESS PLATFORM 2M (6 FT)

Referenced Information

REFERENCE
52-30-00-860-001-A

DESIGNATION
Open the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

52-30-00-860-002-A

Close the FWD or AFT Cargo-Compartment Door with the Yellow Electric
Pump

3.

Job Set-up
Subtask 25-80-00-010-051-A
A.

4.

Get Access
(1)

Open the FWD and/or AFT cargo compartment door and install the actuator safety locks (Ref. TASK
52-30-00-860-001-A).

(2)

Put the ACCESS PLATFORM 2M (6 FT) in position at the opening of the FWD and/or AFT cargo
compartment door(s).

(3)

Remove the equipment, the linings and the sidewall panels as necessary.

Procedure
Subtask 25-80-00-210-051-B
A.

5.

Inspection of the Insulation Blankets


(1)

Make sure that the insulation blankets are clean, dry and not damaged.

(2)

Make sure that the VELCRO strips on the attachment fittings are installed correctly.

(3)

Make sure that the attachment studs are in the correct condition.

(4)

Make sure that the clearance between the attachment studs and the adjacent electrical harness is a
minimum of 10.0 mm (0.3937 in.).

(5)

If the clearance is less than 10.0 mm (0.3937 in.), cut the studs to the correct length.

(6)

Make sure that the insulation blankets are in the correct condition.

Close-up
Subtask 25-80-00-410-051-A
A.

AES

Close Access
(1)

Make sure that the work area is clean and clear of tool(s) and other items.

(2)

Install the parts which you removed to replace the insulation blankets.

25-80-00 PB201

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AIRCRAFT MAINTENANCE MANUAL

AES

(3)

Remove the access platform(s).

(4)

Remove the actuator safety locks and close the FWD and/or AFT cargo compartment door (Ref. TASK
52-30-00-860-002-A).

25-80-00 PB201

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AIRCRAFT MAINTENANCE MANUAL

INSULATION (THERMAL AND ACOUSTICAL) - REPAIRS


** On A/C ALL
Task 25-80-00-200-001-A
General Repair Information
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Fixtures, Tools, Test and Support Equipment

REFERENCE
No specific
No specific
B.

QTY
1
GLOVES - RUBBER
1
GOGGLES - PROTECTIVE

DESIGNATION

Referenced Information

REFERENCE
24-42-00-861-001-A

DESIGNATION
Energize the Ground Service Network from the External Power

24-42-00-862-001-A

De-energize the Ground Service Network Supplied from the External Power

25-80-00-000-001-A
25-80-00-350-001-A

Removal of the Insulation Blankets


Repair of the Wrapper

25-80-00-350-003-A

Replacement/Local Manufacturing

25-80-00-400-001-A
Installation of the Insulation Blankets
SIL 25-135
(Ref. Fig. 25-80-00-991-00300-A - General Identification Chart)
3.

Job Set-up
Subtask 25-80-00-861-050-A
A.

Get Access
(1)

4.

Energize the ground service network


(Ref. TASK 24-42-00-861-001-A).

Procedure
Subtask 25-80-00-210-053-A
A.

General Information
(1)

Identify the damage type


(Ref. Fig. 25-80-00-991-00300-A - General Identification Chart)

Subtask 25-80-00-010-056-A
B.

Removal of the Insulation Blanket


(1)

If you must remove a contaminated blanket put on GOGGLES - PROTECTIVE and GLOVES RUBBER.
WARNING : USE THE CORRECT BREATHING EQUIPMENT. THE GAS IS POISONOUS.

AES

25-80-00 PB801

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WARNING : AVOID BREATHING OF VAPORS.
WARNING : YOU MUST ALWAYS WEAR RUBBER GLOVES WHEN YOU DO THIS PROCEDURE.
(a)

Remove the damaged insulation blanket if necessary (Ref. TASK 25-80-00-000-001-A).

Subtask 25-80-00-350-050-A
C.

5.

Repair of the Damaged Insulation


(1)

Refer to the (Ref. SIL 25-135).

(2)

Do the repair of the damaged insulation blanket:


. Repair the wrapper (Ref. TASK 25-80-00-350-001-A).

(3)

Replace the damaged insulation blanket:


. Make a new (replacement) insulation blanket (Ref. TASK 25-80-00-350-003-A).
or
. Replace the insulation blanket by a FAR25.856(a) compliant insulation blanket (Ref. TASK
25-80-00-000-001-A) and (Ref. TASK 25-80-00-400-001-A).

Close-up
Subtask 25-80-00-410-055-A
A.

Installation of the Insulation Blanket


(1)

Install the repaired insulation blanket if removed to do the repair procedure (Ref. TASK
25-80-00-400-001-A).

Subtask 25-80-00-862-050-A
B.

Close Access
(1)

AES

De-energize the ground service network


(Ref. TASK 24-42-00-862-001-A).

25-80-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

DAMAGED
INSULATION BLANKET

1
IS THE
GLASSWOOL
CONTAMINATED
?

YES

REPLACE
258000350003

NO
2
IS THE
GLASSWOOL
DAMAGED ?

YES

WITHIN
THE DAMAGE
LIMITS ?

NO

YES

REPAIR USING INSERT


258000350002

NO

REPAIR OF THE WRAPPER


258000350001

NOTE:
1

CONTAMINATED MEANS THAT THE GLASS WOOL IS DIRTY


AND/OR SOAKED WITH A LIQUID OTHER THAN CONDENSATION.
IF SOAKED WITH CONDENSATION BUT CLEAN, THE BLANKET SHOULD
BE DRIED IN A VENTILATED AREA, BEFORE THE REPAIR.

THE SIZE OF THE DAMAGE SHOULD BE LESS THAN 20% OF


THE BLANKET SIZE AND THE DAMAGE SHOULD BE MORE THAN
100mm (3.94 in.) FROM EVERY EDGES OF THE BLANKET.

N_MM_258000_8_AAM0_01_00

AES

FIGURE 25-80-00-991-00300-A SHEET 1


General Identification Chart

25-80-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-80-00-350-001-A
Repair of the Wrapper
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Consumable Materials

REFERENCE
Material No: 08-073A

DESIGNATION
BONDING AND ADHESIVE COMPOUNDS
ADHESIVE TAPE (INSULATION BLANKET)

No specific

TERUL 18 foil (compliant with FAR25.856 (a))

B.

Referenced Information

REFERENCE
25-80-00-200-001-A

DESIGNATION
General Repair Information

SIL 25-135
(Ref. Fig. 25-80-00-991-00400-A - Repair of the Wrapper)
3.

Job Set-up
Subtask 25-80-00-010-057-A
A.

4.

Get Access
(Ref. TASK 25-80-00-200-001-A)

Procedure
Subtask 25-80-00-350-051-A
A.

Repair of the Wrapper


(Ref. Fig. 25-80-00-991-00400-A - Repair of the Wrapper)
(1)

Refer to the (Ref. SIL 25-135).

(2)

Repair of damage type 1 (tears):


(a)

Bond BONDING AND ADHESIVE COMPOUNDS (Material No: 08-073A) over the tear(s).
NOTE :

(3)

Repair of damage type 2 (missing wrapper material):


(a)

Attach a patch of TERUL 18 foil (compliant with FAR25.856 (a)) with BONDING AND
ADHESIVE COMPOUNDS (Material No: 08-073A) over the damaged area.
NOTE :

(4)

The adhesive tape must have an overlap of 25.4 mm (1.0000 in.) with the edges of the
patch in all directions.

Repair of damage type 3 (tears or missing wrapper material at the edge of the blanket):
NOTE :

AES

The adhesive tape must have an overlap of 25.4 mm (1.0000 in.) with the edges of the
tear(s) in all directions.

This repair is only applicable if the maximum available width of the adhesive tape is sufficient for
this task.

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(a)

Bond BONDING AND ADHESIVE COMPOUNDS (Material No: 08-073A) over the damage.
NOTE :

5.

The adhesive tape must have an overlap of 25.4 mm (1.0000 in.) with the edges of the
damage. The length of the tape must cover the other side of the blanket as shown in
section B-B.

Close-up
Subtask 25-80-00-410-056-A
A.

AES

Close Access
(Ref. TASK 25-80-00-200-001-A)

25-80-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

B
A
ADHESIVE TAPE
SECTION

SECTION

AA

BB

WRAPPER

NOTE:
1

: DAMAGE/REPAIR TYPE

WRAPPER MATERIAL
N_MM_258000_8_ABM0_01_00

AES

FIGURE 25-80-00-991-00400-A SHEET 1


Repair of the Wrapper

25-80-00 PB801

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Revision n: 40

@A318/A319/A320/A321
AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL
Task 25-80-00-350-003-A
Replacement/Local Manufacturing
1.

Reason for the Job


Self explanatory

2.

Job Set-up Information


A.

Referenced Information

REFERENCE
25-80-00-200-001-A

DESIGNATION
General Repair Information

SIL 25-135
(Ref. Fig. 25-80-00-991-00600-A - Insulation Blanket - General Information)
3.

Job Set-up
Subtask 25-80-00-010-059-A
A.

4.

Get Access
(Ref. TASK 25-80-00-200-001-A)

Procedure
Subtask 25-80-00-350-053-A
A.

Local Manufacturing of a Replacement Insulation Blanket


(Ref. Fig. 25-80-00-991-00600-A - Insulation Blanket - General Information)
(1)

In the work shop:


(a)

Make a new insulation blanket (Ref. AIPS 03-07-004) compliant with FAR 25.856(a).
NOTE :

5.

You can show with a placard or a stamp that the locally manufactured part is compliant
to FAR 25.856(a) (Ref. SIL 25-135).

Close-up
Subtask 25-80-00-410-058-A
A.

AES

Close Access
(Ref. TASK 25-80-00-200-001-A)

25-80-00 PB801

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AIRCRAFT MAINTENANCE MANUAL
** On A/C ALL

REPLACEMENT/ LOCAL MANUFACTURING

HOT WELDING

A
GLASS WOOL

SECTION

AA
COVER FOIL
(WRAPPER)

GLASS WOOL

COVER FOIL
(WRAPPER)

N_MM_258000_8_ADM0_01_00

AES

FIGURE 25-80-00-991-00600-A SHEET 1


Insulation Blanket - General Information

25-80-00 PB801

Page 2
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Revision n: 40

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