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Decanter 2Touch How to Guides

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Revision 12 released on Sep 28, 2012


Screen numbers updated. Update the Core Controller from the HMI USB description modified for Core
Controller type CP1484-1 to match Software Package V2.03.06
Revision 11 released on Feb 08, 2012 to match the software release V2.03.00. Including new popup
windows for HMI and Core Controller backup, restore and export.
Revision 10 released on June 30, 2011 to match the software release V2.02.00. Including how to update
firmware on TA150 panels, and how to update the Core Controller from HMI USB.

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Contents
How to Download 2Touch Software and Documents ........................................................................4
How to Backup, Restore and Export ...............................................................................................11
How to Update both Core Controller CF Card and HMI Software ...................................................13
How to Update Decanter 2Touch HMI Software .............................................................................14
How to update the Core Controller from the HMI USB ....................................................................15
How to Update Decanter 2Touch Core Controller CF Card Image .................................................21
How to Update Decanter 2Touch HMI Firmware on T150 panels ...................................................23
How to Update Decanter 2Touch HMI Firmware on TA150 panels .................................................29
How to load the external memory card with manuals for viewing on 2Touch HMI ...........................34
How to Install 2Touch Demo Software on your PC .........................................................................35

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How to Download 2Touch Software and Documents


The purpose of this chapter is to explain how to download files for 2Touch HMI and PLC software
from the 2Touch Software distribution site. This document will also explain how to configure Alerts for
project lists that inform the user of changes in the project contents.
Here is a link to the site:
http://lsc.alfalaval.org/sites/2TouchSoftware/default.aspx
All Alfa Laval employees and consultants with RSA keys should have access.
If for some reason the user is not able to access the site, the user gets an Access Denied Error
screen.
On this screen, the user clicks on Request access link and a mail is sent to the CAT team who will
grant access manually when the mail is read.

If not, contact the Core Automation Team.

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Here is the site home page.

Choose the product for which you need software and click on the product site.
Here there are lists of the software and document available.

Double click the object to download it.


There may be some time delays due to the size of the files and the network, so wait a bit if actions do
not happen immediately.

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A Save As dialog box will appear and you save the file where desired.

Another way Right click on the object to be downloaded and choose Save Target As...

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For .zip files, if you double click on a .zip object, a WinZip viewer opens.

You can save the file by selecting File / Manage Archive / Move, then select a place to save it.

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To be alerted when there are changes in a list, a user can create an Alert.
To create an alert, double-click on the list name in the Quick Launch on the left side of the window.

Choose Actions

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Choose Alert me

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Here you can configure the alert.

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How to Backup, Restore and Export


Backup: Copy files from the 2Touch system to USB memory for future restore
Restore: Copy previously backed up files from USB memory to the 2Touch system
Export: Copy files from the 2Touch system to the USB memory for documentation and
troubleshooting.
-

Insert a USB memory in the USB port on the HMI panel.

Go to the System Information screen (screen 502) to backup, restore or export:

Each of the functions open a similar pop-up. Two toggle buttons determine if both the Core
Controller files and the HMI files should be copied.

It is recommended to always include both HMI and Core Controller files.

Result: Incomplete or
Complete

Check sum and


Timeout count down

Press the Start button to start the file copy procedure

A sequence of file copy operations is executed. It may take 1-2minues to complete.

At the end the result is shown: Complete or Incomplete.

A separate pop-up window shows additional information about progress of the file copy
procedure.

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The following files are included in the backup (BU), restore (RE) and export(EX):
File in Core Controller
Parameters.csv
operatingtimers.csv
arlogsys.br
arlogusr.br

Description
Decanter parameters
Decanter operating timers
Core Controller system log file
Core Controller user log file

BU
X
X

RE
X
X

EX
X
X
X
X

File in HMI
serialnumber.lis
allenbradley_controllogix.cfg
modbusslave.cfg
modbusmaster.cfg
profibusslave.cfg
simatic_s7isotcp.cfg
ControllerRunTimeSettings.xml
Security.xml
AddressBook.xml
AlarmDistributor.xml
Notepad.txt
a4_1_Realtime_m_CATTrendLegend1_T
rendLegendState.xml
a4_2_Historie5s_m_CATTrendLegend1_
TrendLegendState.xml
a4_3_Historie30s_m_CATTrendLegend1
_TrendLegendState.xml
a4_4_Feed_m_CATTrendLegend1_Tren
dLegendState.xml
a4_5_PowerMonitorTrend_m_CATTrend
Legend1_TrendLegendState.xml
a4_6_SystemTemperature_m_CATTrend
Legend1_TrendLegendState.xml
a4_7_Octopus_m_CATTrendLegend1_Tr
endLegendState.xml
a4_8_ShutdownTrend_m_CATTrendLeg
end1_TrendLegendState.xml
a4_9_PlayRecordScreen_m_CATTrendL
egend1_TrendLegendState.xml
CATRecipeDatabase.sdf
CATRecipeTemplate.cfg
SMSSettings.xml
CrashTrend folder
DatabaseBackup.sdf
AuditTrail.sdf

Description
2Touch License
Driver configuration
Driver configuration
Driver configuration
Driver configuration
Driver configuration
Active drivers configuration
User login
Email address book
Alarm distribution configuration
Notepad message
Trend legend

BU
X
X
X
X
X
X
X
X
X
X
X
X

RE
X
X
X
X
X
X
X
X
X
X
X

EX
X
X
X
X
X
X
X
X
X
X
X
X

Trend legend

Trend legend

Trend legend

Trend legend

Trend legend

Trend legend

Trend legend

Trend legend

Recipe database
Recipe configuration

X
X
X

X
X
X

X
X

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SMS configuration
Shutdown trend log files
iX database
Audit trail database

X
X
X
X

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How to Update both Core Controller CF Card and HMI Software


When its required to update both Core Controller and HMI projects, it will save some time if the
previously entered machine parameters are saved before update and restored when the update is
complete. The sequence is described in the following instructions:
1. On running 2Touch control system insert the memory stick into HMI USB slot, go to the
2Touch screen 502 and push the BACKUP button to back up the parameters to HMI USB.

2. Update the Core Controller CF Card image. Turn the 2Touch controls power OFF.
If you used the OPC Server PC, disconnect both communication and power supply - you don't
need it any more.
Remove an old CF card from the Core Controller and insert the new one.
3. Power up 2Touch system, wait until it starts.
Leave the 2Touch components running for 10 minutes. (Within 10 minutes the Core Controller
will retrieve the parameters from HMI and copy it into its own memory)
4. Now you can update the HMI Firmware and Software.
5. Once the HMI project update is complete, and the HMI has started again, go to the 2Touch
screen 502 and push the RESTORE button to restore the parameters from HMI USB.

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How to Update Decanter 2Touch HMI Software


HMI Software may require updating when new software release becomes available. Current
document explains how it is done.
1. To update the HMI Software one needs to have the USB memory stick, the PC, the Decanter
2Touch SW package V X.XX.XX archive.
2. Files needed for update are contained in the folder HMI Software V X.XX.XX, that is extracted
from the Decanter 2Touch SW package V X.XX.XX archive file.
3. HMI project loading is done from the USB memory stick. Insert it into your pc USB slot.
4. Go inside the folder HMI Software V X.XX.XX. Find the folder called Project and copy it with
all contents into the root directory of your USB memory stick. Pasting the folder Project into
the root directory is very important, as otherwise HMI will not find the update files.
On example below you can see two folders in the root directory: Decanter Backup and Project:

5. Undo four thumb screws and remove the back cover access hatch. No tools required.
6. Plug the loaded with project memory stick into HMI USB port, turn HMI power off, then turn it
on again.
7. The HMI boots up and displays the Update project pop up window asking to confirm if the
project is to be copied from USB. Answer Yes.
Note: The pop up window will only be visible for about 20 seconds, so the Yes answer has to
be given before the end of that time period. After that, the HMI will continue to try to start from
the internal flash memory.
8. If the HMI has already contained the previous project files, another pop up window will ask if
project backup is needed. Answering No will erase all old project files. Answer Yes if you
want to save an old project, but make sure your USB memory has enough room to receive the
old project backup files. Depending on version updated it may require up to 100 Mb free
space.
9.

In approximately one minute the transfer is complete, the HMI panel will restart. Booting up
may take another couple of minutes. Now the new project is running and the memory stick can
be removed.

10. Its been noticed what certain brands USB memory sticks (e.g. Kingston) or those of high
capacity over 2 GB may not be suitable for HMI project software loading. You may have to try
another USB memory device if the one you are trying is not recognized.

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How to update the Core Controller from the HMI USB


It is possible to update the Core Controller software from the HMI panel i.e. without handling the CF
card on the Core Controller directly. This is especially convenient in installation, where the Core
Controller is not easily accessed.
This feature is implemented in the following software versions:
HMI
Core Controller

V2.02.00 (June 2011) and newer version


V2.00.00 (August 2010) and newer versions

As a result it is possible to update both the HMI and Core Controller from the USB port on the HMI
panel even on existing installation with software version dating from the second half of 2010: First
update the HMI application and then update the Core Controller via the HMI.
There are two types of software for the Core Controller:
CF generate

This type is used to write the software onto the


CF card using a PC with card reader/writer as
described in a different How to... guide.

USB update

This type is used to update the Core Controller


from the USB port on the HMI

Place update files on USB memory stick


a) Use a PC to copy the folder with the software update on to the USB memory stick. The name
of the folder is:
UpdateCCFromHMI
b) If the USB update is for the CP1484 Core Controller, the folder with the software update has
the following contents:
Folder:
File:

X20CP1484_default
Update.xml

c) The result should be as shown on this picture (the drive letter of the USB memory is not
necessarily E:\ - this is OK):

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d) If the USB update is for the CP1484-1 Core Controller, the folder with the software update has
the following contents:
Folder:
Folder:
File:

X20CP1484_1
X20CP1484_default
Update.xml

e) The result should be as shown on this picture (the drive letter of the USB memory is not
necessarily D:\ - this is OK):

Start update
a) Insert USB memory stick in USB port on the Decanter HMI panel
b) Go to screen 502 System Information
c) Login as Administrator or higher

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d) Press the Update button.


e) A pop-up window appears: Update Core Controller.
f)

To start the update press the Update button on the pop-up window

Update progress
a) It may take 2 minutes to transfer the files from the USB memory stick to the HMI panel

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b) When the files have been transferred to the HMI panel, the transfer to the Core Controller
starts. This will also take up to 2 minutes.

c) The Core Controller validates the files and starts the update.
d) It may take a few minutes for the Core Controller to perform the actual update

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e) The Core Controller performs a restart of the Core controller as part of the program update.
f)

Reboot the HMI panel to re-establish the communication to the Core Controller, after the Core
Controller update is complete.

g) Verify the installed software versions on screen 502.

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How to Update Decanter 2Touch Core Controller CF Card Image


Contained on Core Controller CF card files may require updating when new Software release becomes
available. Current document explains how the CF Card image is updated.
1. To update the CF Card contents one needs to have the CF Card, the CF Card reader, the
Controller CF Card V X.XX.XX update.
2. Files needed for update are contained in the folder Controller CF Card V X.XX.XX, which is
extracted from the Decanter 2Touch SW package V X.XX.XX archive file.
3. Go inside the folder Controller CF Card V X.XX.XX. Find and run the script file called Start.

4. A number of new windows will open. Confirm correct disk selection:

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5. Successful process finishing will be confirmed when complete.

6. The transfer is now done and the CF Card is ready for use. Dont forget that when the Core
Controller power has to be turned off before CF card is replaced.

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How to Update Decanter 2Touch HMI Firmware on T150 panels


Current document explains how the HMI Firmware is updated.
1. To update the HMI Firmware one needs to have the PC, the Ethernet crossover type cable,
the HMI Firmware V X.X.XXX update.
2. First you need to set up your laptop to the same network with the HMI. Go to the Properties of
the Local Area Connection

3. Scroll down to the Internet Protocol (TCP/IP) and hit the Properties button below

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4. Select Use the following IP address option and enter the IP address and Subnet mask. Please
note that the goal is to make your pc to network with the HMI and two scenarios are possible:
-

if you are updating brand new panel, it has default IP address set to 192.168.1.1 and you need
to set the laptop IP address to e.g. 192.168.1.100 and subnet mask to 255.255.255.0.

if you are updating Firmware in a panel that has been already used in 2Touch installation, its IP
address has already been set to 192.168.0.20 and you have to set the laptop IP address to e.g.
192.168.0.100 and subnet mask to 255.255.255.0.

5. The firewalls enabled with Symantec Endpoint Protection software on Alfa Laval computers do
not affect dedicated channels allocated for communication between your pc and 2Touch HMI
panel. The traffic required for the HMI Firmware Update is therefore always allowed.
Though it was discovered that if the Cisco Systems VPN Client firewalls are enabled, the
communication to the HMI will not be possible. Before you start 2Touch HMI Firmware Update
please make sure where is no checkmark appears near the Stateful Firewall (Always On)
option in the VPN Client Options drop down menu.

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6. Connect the HMI and your pc using the crossover Ethernet cable.
7. Turn off the HMI power and set its dip switches to 0100 (sw2=1).

8. Power up HMI panel. Note the awaiting command message in the screen lower left corner.
Run the Image Loader executable file that is located inside the folder HMI Firmware V.6.0.XXX
(e.g. file IML_332.exe), push Next on the pop up screen

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9. On the next screen preset the HMI IP address and the Subnet mask:

On HMI panels that


have already been set
to the default 2Touch
address use
192.168.0.20.
On new HMI panels
that have the default
Beijer address use
192.168.1.1.

10. Use the drop down menu when Image Loader asks to select the operator terminal

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11. Click on Upgrade button to continue

12. Once upgrade is complete youll see the notification message.

13. Turn off the HMI power and set the dip switch to 1000 to access the service menu.
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14. Apply the HMI power and set IP address to 192.168.0.20. The Subnet mask is 255.255.255.0,
and the Default Gateway is 192.168.0.200.

15. Turn off the HMI power and set the dip switch back to 0000.
The HMI panel Firmware is now updated. Your computer Local Area Connection Internet Protocol
(TCP/IP) properties need to be set back to Obtain an IP address automatically. It can be done via
Network Connections.
You may now proceed with HMI project loading from the memory stick.

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How to Update Decanter 2Touch HMI Firmware on TA150 panels


This section explains how the HMI Firmware is updated on TA150 panels.
1. Before starting the update, note down the current IP addresses of the panel:
Turn off the HMI power and set the dip switch to 1000 to access the service menu.

Turn on the power and go to the IP Settings. Note down the IP Address, Subnet mask and
Default Gateway for both Port 1 and Port 2.

Port 1

Port 2

IP Address
Subnet mask:
Default Gateway:

2. To update the HMI Firmware on a TA150 panel, one needs to have a PC, a USB memory stick
and the HMI Firmware V X.X.XXX update (an Ethernet crossover type cable is not needed).
3. Do not set any DIP switches, and do not change the IP address on your PC.
4. Insert the USB memory stick in your PC.
5. Run the Image Loader executable file that is located inside the folder HMI Firmware V.6.0.XXX
(e.g. file IML_TA70-150_b0069.exe)
6. A window appears. In the USB Memory box select the drive name of the USB Memory in the
drop down menu.

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7. Press the Create button. Now a firmware upgrade file is written to the USB memory. See the
progress bar at the bottom of the window.

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8. When the progress bar has reached 100% the creation is done: Close the window and remove
the USB memory stick from your PC.
9. Insert the USB memory stick in the HMI panel. Power off and on the HMI panel.
10. When the panel starts up, press the Yes button to start the update.

11. If a project already exists in the panel choose No to keep the project.

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12. Now the firmware update starts (watch the progress bar).

13. When the progress bar reaches 100%: Touch the screen to reboot.

14. The firmware update is now complete, and the IP addresses of the panel must be set back to
the values that were noted down in step #1.
Turn off the HMI power and set the dip switch to 1000 to access the service menu.

Turn on the power and go to the IP Settings. Note down the IP Address, Subnet mask and
Default Gateway for both Port 1 and Port 2.

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The standard IP settings for the Decanter 2Touch project are. These can be used, if nothing was noted
down in step #1:

IP Address
Subnet mask:
Default Gateway:

Port 1
192.168.0.20
255.255.255.0
192.168.0.200

Port 2
192.168.11.21
255.255.255.0
192.168.11.200

You may now proceed with HMI project loading from the memory stick.

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How to load the external memory card with manuals for viewing
on 2Touch HMI

1. For T150 HMI panels the external memory card is Compact Flash (CF), and for TA150 HMI
panels it is SD (Secure Data). To avoid quality issues the cards from reputable manufacturer like
Lexar or SanDisk are to be used. The minimum CF card capacity is 512 MB. The SD card must
be 2.0GB.

Connect a memory card reader to you PC and take the memory card from the panel and insert it
in the reader.

2. The files on the CF or SD card are to be arranged in three directories called 2Touch for
automation system manuals, Decanter for decanter manuals and Media for service video
files.

3. Manual and media files can be found in SALLY and on the 2Touch Software distribution site.
Download the manuals and media files and place them in the appropriate directories on the
memory card.
4. Remove the memory card from the reader, and insert it in the HMI panel.

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How to Install 2Touch Demo Software on your PC


1. To install the Decanter 2Touch PC Demo Software one needs to have the PC, IX Developer
software and the 2Touch PC Demo Application.
2. IX Developer software and the 2Touch PC Demo Application are contained in the Decanter
2Touch PC Demo package available from the 2Touch Software distribution site.
3. Download the Decanter 2Touch PC Demo package V X.XX.XX. Extract the files from archive.
4. Go inside IX Developer folder and run Setup.exe file.

5. When you are asked to choose the setup type, select Runtime

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and then complete the installation.

6. To start PC Demo application go inside the folder with extracted PC Demo files, then inside the
folder Output, and then run Decanter.exe

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