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Transmittal Page

Product

Title

Part Number

FreeFlow
Accxes
Controller

FreeFlow Accxes
Controller Service Manual
for YKE/YKE-N/FRX/LVX/UXC

701P49624

Status

Date

Re-issue
Change Highlights:
Change highlights include:
Updated the service manual to support the Dell Optiplex 760 (UXC) FreeFlow Accxes
Controller.

July 2009

FreeFlow Accxes Controller Service Manual
for YKE / YKE-N / FRX / LVX / UXC
701P49624
July 2009

AutoCAD® is a registered trademark of Autodesk. technical inaccuracies. HPGL. XEROX and all Xerox product names mentioned in this publication are trademarks of XEROX CORPORATION. 6204 and 6279 are trademarks of Xerox Corporation in the United States and/or other countries. FreeFlow®. 8850. UXC. HP. Changes are periodically made to this document. All rights reserved. Adobe. 6050A. LVX. and HP-RTL are registered trademarks of Hewlett-Packard Corporation. Inc. Xerox®. Inc. 6050. All rights reserved. PostScript. FRX. and the sphere of connectivity design. PostScript3. Other company trademarks are also acknowledged. © Copyright 2009 Autodesk. YKE. 721. Changes. 510. HPGL/2.©2009 Xerox Corporation. . including: Microsoft Windows is a trademark of Microsoft Corporation in the United States and/or other countries. 6030. and typographic errors will be corrected in subsequent editions. YKE-N. and PostScript Logo are trademarks of Adobe Systems Inc. FreeFlow Access Print Server®. All product/brand names are trademarks or registered trademarks of the respective holders.

Revision Control List Product Title Part Number Date FreeFlow Accxes Controller Service Manual 701P49624 7/2009 .

All Pages Dated 7/2009 . Rev.Revision Control List Product Title Part Number Date FreeFlow Accxes Controller Service Manual 701P49624 7/2009 Page No.

....................Introduction About this Documentation .......................................................... Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC iii iii iv 7/2009 i Introduction ..................................................................................... How to Use This Manual ............................................................................. Organization.....................................................................

Introduction 7/2009 ii Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .

and General Information.Repair / Adjustment This section contains the repair and adjustment procedures for the controller.About this Documentation Organization This manual is part of a documentation system that includes the training. and UXC controllers.Repair Analysis Procedures (RAPs) This section contains the Repair Analysis Procedures (RAPs) necessary to repair the faults. Do not perform the remaining steps. and Accessories. always exit the procedure when the fault is fixed. PING tests. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 iii Introduction About this Documentation. Diagnostic Procedures. Section 4. Section 2. Installation Procedures. . which includes Product Specifications for the controller. Block Schematic Diagrams (BSDs). .Parts List This section contains the detailed Parts List for the controller. The Final Action is designed to ensure that the print is produced correctly and to ensure that image quality is within specification. . Organization . This manual contains Repair Analysis Procedures (RAPs). Section 3. System Checkout / Final Action The purpose of this procedure is to record the media feet count and to make a record in the system log book of the service activities that were performed.Image Quality Repair Analysis Procedures (RAPs) This section is not presently used. configuration test prints. .Service Call Procedures This manual enables the Service Representative to repair the YKE. LVX. It consists of a series of connection checks. Parts List. Initial Actions/ System Checks This procedure identifies how to collect the data necessary to decide how to proceed with the service call. • Call Flow • Initial Actions/ System Checks Consult the software release notes for updates to software functionality. Wiring Data.General Procedures This section contains Diagnostic Procedures. . The title and description of each section are listed below. FRX. This manual consists of eight sections. and tests made from a laptop PC. It classifies the problem and refers you to the appropriate RAP. Repair Procedures. Section 5. Installation Procedures. Section 1. When using a RAP. Adjustment Procedures. Section 6. . Workstation Checkout Procedure This procedure is designed to ensure that the controller is correctly set up to run and communicate with other elements. • Workstation Checkout Procedure • System Checkout/Final Action This section contains the following: Call Flow The Call Flow Procedure is a list of activities to be performed on each service call. YKE-N.

you will be referred to Initial Actions/ System Checks Procedure.Wiring Data How to Use This Manual This section contains Plug/ Jack Location Index. Repair Analysis Procedures. . From the Initial Actions/ System Checks Procedure you are referred to Section 2. The Service Call Procedures will direct you to the appropriate Section of the Service Manual. Plug/ Jack Location Drawings. . When you have made a repair. From there. This section contains accessories added to the customer configuration. How to Use This Manual 7/2009 iv Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . always go to the Call Flow Procedure to finish the call. and the BSDs. Introduction Organization.Section 7. Section 8.Accessories You should begin the service call with the Call Flow Procedure.

................ Workstation Checkout Procedure ......... Normal Boot Messages.......................................................................................1 Service Call Procedures Call Flow Procedure....................................................................................................................................... System Checkout / Final Actions ................................................................................................................. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 1-3 1-4 1-5 1-6 1-7 1-8 1-12 1-15 7/2009 1-1 Service Call Procedures ...... Initial Actions / Systems Checks ......................................................................................................................................................................................................................................................................................................... Printing an Error or Warning Page ....................... Error Messages.......... Test Print Error Codes .....................................................

Service Call Procedures 7/2009 1-2 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .

Y N Perform the following: 1.Call Flow Procedure Procedure The call is for installation or upgrade.6030/6050 or Connecting to a Network . or Connecting to a Network . Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 1-3 Service Call Procedures Call Flow Procedure . Go to Controller Installation for YKE/YKE-N/FRX/LVX/UXC. Go to System Checkout / Final Actions.6204 or Connecting to a Network 6279. 2. Go to Initial Actions / Systems Checks.6050A. Connecting to a Network . then Connecting to a Network 88xx/510.721p or Connecting to a Network .

go to E701 Fault Code RAP. go to Test Print Error Codes. If a controller error code is found. go to Status Code Entry Chart in Section 1 of the Printer Service Manual. 4. Go to Power On Self Test (POST) in Section 2 of this service manual and use the System Lights. Review the Printer Configuration Test Print for controller error codes. 3. 2. go to Section 2. located later in this section. If a Printer Status code is found. Review the Printer Configuration Test Print for enabled Features. 6. Diagnostic Lights. 8830. go to No Test Print RAP. If the printer is a 721p and no test print is made on initial power on. If a disabled feature is found where the feature should be enabled. If the printer is an 8825. Feature Not Enabled RAP. 8850. Service Call Procedures Initial Actions / Systems Checks 7/2009 1-4 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . 5. and Beep Codes to troubleshoot. or 510 and the Printer Control Panel displays Status Code E701.Initial Actions / Systems Checks Perform the following: 1. Review the Printer Configuration Test Print for Printer Status Codes.

Record the Print Count Readings on the Service Call Report. Record all activities in the Service Log. make a copy from the scanner. Clean the exterior of the printer and controller. Section 3. Provide print samples to the customer. Section 3 and go to the appropriate print quality RAP. 3. 8825. 510. Evaluate the prints using Print Quality Definitions in the Printer Service Manual.System Checkout / Final Actions Procedure 1. Prints are delivered to the exit tray. 6030/6050/6050A. 2. Perform the following: 1. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 1-5 Service Call Procedures System Checkout / Final Actions . 8830. If the system is connected to the network. If the system is a 721p. The print quality is acceptable. ask the customer to submit a file for printing to the controller over the network. Give appropriate credit to the Customer. 4. 5. 2. Y N Refer to the print defect definitions in the Printer Service Manual. Y N Refer to the Workstation Checkout Procedure to begin your repair. 6204 or 6279 with Scan System configuration. 8850.

Ask the customer to use the PING function to test the connection to the controller. 510. The new file prints OK. Inform the customer the network is suspected bad. 721P. and enter the Diagnostics. disconnect then reconnect the IEEE1394 cable. Y N Inform the customer the workstation network interface is suspected bad. Win2K. The PING command receives replies.” is not displayed. Y N Obtain the IP address for the controller from the Configuration Test Print. but do not stop the ‘autoboot’. Check the scanner LED for a “P. and reboot the controller. Check the boot spew for an error message. Initial Actions • Check that all connectors are seated correctly at the controller.A Workstation Checkout Procedure Description Additional network troubleshooting information is provided in the Lost Connection to Network RAP in Section 2. Y N The network configuration of the workstation is suspect. • Acquire the workstation TCP/IP parameters using either IPCONFIG (Windows NT. Y N The 10/100/1000 Ethernet port LEDs are on. Refer to Error Messages in Section 1. Use the same TCP/IP parameters on the laptop PC as the workstation. PING the controller IP. Check that the scanner power switch is turned on. Connect the network cable to the laptop NIC. Connect a Laptop to the serial port on the controller. There is a Post Error Code displayed on the Controller LED Display. The PING command receives replies. Refer to Error Messages in Section 1. • If the system is a 8825 or 8830 DDS. Y N Send a print file from the latest FreeFlow Accxes Service Tools CD using the WebPMT or Document Submit Tool. Y N Go to the Lost Connection to Network RAP in Section 2. Access the Command prompt (MS-DOS Prompt). Y N Check the boot spew for an error message. Obtain the IP address of another device on the same segment of the network. Inform the customer the old file is corrupt. 6030/6050/6050A. Y N Establish a Serial Connection with the controller and login using the service username and password (see Service Login). The laptop successfully produces prints over the network. 8850DS. Inform the customer there is a problem with the workstation. at a DOS or command prompt. A known good file is submitted from the workstation. If a “P. Y N Ask the customer to enter the PING command on the command line to test the workstation IP address acquired in the initial actions. Ask the customer to PING the other device. Ask the customer to PING the router (gateway) listed in the Configuration Test Print. The network protocol is anything other than TCP/IP. Inform the customer that the network is suspect. Y N Inform the customer the gateway is suspected bad. Check that the IEEE1394 cable from the scanner is connected to the scanner connector on the controller. Refer to the Power On Self Test (POST). Y N Inform the customer that a segment of the network is suspected bad. and enter the Diagnostics (Serial Connection). The PING command receives replies. B C D Ask to replace the workstation with your laptop on the network. A B C D Service Call Procedures Workstation Checkout Procedure 7/2009 1-6 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . Type testPrint and press the <ENTER> key. Procedure Inform the customer there is a problem with the network. 6204 or 6279 configuration: 1. Check the boot spew for an error message. The PING command receives replies. • The Configuration Test Print provides troubleshooting information that will be used later. and WinXP or WINIPCFG (Windows 95 & 98). 3. Check that the communication parameters are set correctly. The PING command FAILS to receive replies. Refer to Error Messages in Section 1.”. Inform the customer there is a problem with the network. A hardcopy is produced by the engine. 2. Connect a Laptop to the serial port on the controller.

Wait for the active job to complete.CCCCCCCC . Validate that the FTP server is running properly. copier. RAM as is necessary. Set/Build maximum number of pages has been exceeded. go to Block Schematic Diagrams.CCCCCCCC) pair displayed contains the total number of seconds the controller has been powered on and running and an error code of 00000000. Wait for previous scans to finish printing. Restoring FACTORY DEFAULTS or downloading a new release of firmware on the controller will clear the error codes from the log. Check destination settings on the WebPMT Scan Destination Page. The information is displayed in the following format: ERROR LOG:(NNNNNNNN. Install more 64 MB of RAM were detected. Printed Error Code Remove document.CCCCCCCC) Where:NNNNNNNN . Power off and ing the scanned image to disk.Rescan document. Controller firmware supports the printing of the Error Code Log as part of the information contained in the Test Print. 50000011 An unexpected error occurred sav. A maximum of 19 additional (NNNNNNNN. System configuration changed. Wait for previously scanned images to finish being processed and saved to disk. 50000017 FTP Transfer Failed. Go to Making a Test Print in Section 6 for location of Error Log information. 50000012 50000013 Scanned documents have filled all available memory. 30000002 Invalid system configuration. go to REP 1.End the current set if a set is in progress. 50000016 Invalid system configuration. 50000001 The current scan has filled all avail.error code. The System Administrator can use AMT to resend associations to the printer. The total number of seconds of power-on time is reset to zero when firmware is installed. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 1-7 Service Call Procedures Test Print Error Codes .CCCCCCCC) pairs are displayed. press START to print job. Rescan the document.Remove document. A Verify that DRAM is installed corscanner was detected but less than rectly. What To Do About Printed Error Code 50000014 No room in memory to begin storing scanned document. Print the current set and pickup where it left off as a new set. power on the system if subsequent scans return the same error. able memory 50000002 The current scan and one or more previous scans havefilled all available memory.5. accounting software was active. A scanner was detected but no hard disk drive was detected. Table 1 Test Print Error Codes Printed Error Code 30000000 30000001 Description of Test Being Performed Check the Hard Drive cables. Check cables. but no scanner was detected during this power-on boot sequence.decimal number representing the number of seconds the controller has been powered on and running. Rescan the document if necessary. Switch on the system power. 40nnnnnn Error reading user job account The probable cause is that the sysnumber nnnnnn. Power off and power on the system if subsequent scans fails to print. The first (NNNNNNNN. 50000008 Scanner media jam Manually remove document if necessary. Rescan document. 50000015 Job Spooler limit has been reached. The number of seconds of poweron time displayed in the additional pairs is the time at which the error occurred. Retrieve and delete images from hard disk. Instruct the user to wait at least 60 seconds after printing last job before powering down the system. It No action necessary if scanner has was last configured as a printerbeen removed from the system. The additional pairs are displayed in order from most recent to oldest error. Rescan document. Account has been tem was powered down while job removed from the Hard Disk Drive.Test Print Error Codes Table 1 Test Print Error Codes Description of Test Being Performed What To Do About Printed Error Code 50000003 50000004 50000005 50000006 50000007 50000009 5000000A 5000000B Unexpected internal software or hardware failure Switch off the system power.

4e (all hexadecimal values). Resend association from AMT if the specified account and user IDs appear to be correct. whenever error and/or warning pages are printed. The following table is sorted alphabetically. PDF INTERPRETER ERROR Possible problem with the input file or controller out of memory.31 or 49. The size of the media used is cut to fit the size of the error page in length.4e. or Accxes software problem. A partial plot may be generated if the error was preceded by plotting instructions which caused something to be drawn. the error page will be printed first since the page flow is reversed.49. The controller will generate an error page if Error Level 1 or 2 are enabled at the processing Setup Menus. PRINTER MEMORY ALLOCATION ERROR This error indicates that the real-time operating system supporting the controller software modules failed to satisfy a memory request allocation. If collation is enabled.2a. Service Call Procedures Printing an Error or Warning Page 7/2009 1-8 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . the valid byte sequences are 49. Failure details from the Adobe interpreter may be available under “POSTSCRIPT ERROR” on the error page. Three levels of error page generation are provided: FILENET TILED IMAGE HEADER ERROR Problem with the input file.4e or 4d. CORRUPTED TIFF IMAGE HEADER TIFF-specific error indicating that the first 4 bytes of a file identified as being in TIFF format do not contain the values 49. Otherwise. hard disk. This may indicate corruption of controller internal structures or memory leaks. the printer will not eject a blank sheet1. For the Navy TIFF (a. • • LEVEL 2 (warnings and errors) UNEXPECTED END OF FILE Generic error for end of input data at an unexpected time given the file type.00 or 4d. there is a high probability of some type of customer file format problem. The error page is queued to the job scheduler as the highest priority job. Typical processing errors include interpreter errors. NO SPACE IN NONVOLATILE STORAGE Accxes internal software error.4d.Printing an Error or Warning Page Table 1 Error Page Messages Error Description POSTSCRIPT NOT INSTALLED PostScript feature key is not installed or PostScript initialization failed when application first started.00.4e. FTP debug log files from the controller. the controller is set to error page LEVEL1. • NONE LEVEL 1 (errors only) FILENET BANDED IMAGE HEADER ERROR Problem with the input file. One or more jobs could print ahead of the error page if those jobs were already interpreted and rasterized for printing. CALCOMP CHECKSUM ERROR CALCOMP-specific error indicating that a CALCOMP data message has failed the checksum test.49. Failure details from the Adobe interpreter may be available under “POSTSCRIPT ERROR” on the error page.4d. etc.49. out-of-system-memory errors.2a (all hexadecimal values).32. Error Page Messages The following error messages appear on the controller generated Error page if the plot file contained a fatal error. forward files to engineering team. The creation of error pages is controlled by a printer parameter configured from the printer operator control panel menu <SETUP PRINTER><ERROR PAGE> or via the Web Printer Manager Tool. The corresponding Data Format Interpreter was not able to recover from the error and stopped interpreting the job at the time the error occurred. POSTSCRIPT INTERPRETER ERROR Possible problem with the input file or controller out of memory.32 or 4d. Note that the error page does not replace the failed job in the job stream. This error may be generated if the Automatic Format Recognition module fails to correctly identify the file format.31.a NIFF or NIRS). it is printed immediately following the job in error. The Error or Warning page includes the following information: • Job ID • Job Name (if available) • The Job’s processing parameters (the associated page and job parameters) • The error or warning number and a short descriptive error string • A list of Warning Page messages and of Error Page messages appears on the following pages.4d. The controller can be configured to optionally print an error or warning page when a problem is detected during the processing of a job. It is generated only when the 8825/8830 DDS has the CALCOMP checksum enabled. In general. By default. Table 1 Error Page Messages Error Description NOT ENOUGH RESOURCES FOR POSTSCRIPT Memory. The error page does not replace the failed job in the job stream. INVALID ACCOUNT OR USER ID Job accounting is enabled and the account or user ID specified with the job was invalid.k. Use a Serial Connection to view the Accxes boot spew for specific errors. The error page will print on the same media type that is specified for the current job.

If the file is a valid Accxes data format. number of lines). forward files to engineering team. but is for a device (scanner. The submitted file may not be a valid Accxes data format. NOTE: LZW is supported in V12. VCGL FRAME LIST LENGTH Accxes internal software error. This error may occur if the Automatic Format Recognition module fails to correctly identify the file type (CALCOMP is being identified as HPGL). MULTIPLE STAMP DOWNLOAD Multipage file sent as a stamp. Verify that download file is not corrupt and is correct for the IOT being updated. System must be idle to perform a firmware update. FTP debug log files from controller. STAMP NOT FOUND Raster stamp specified via PJL with the user’s job was not found on the system. INCORRECT CHECKSUM Checksum of downloadable file received does not match the checksum in the header. Only single page files are accepted as raster stamps. or if the 8825/8830 DDS is set to a specific input type and a different file type is submitted for printing (Setup Printer Menu is set to emulation=TIFF and a CALCOMP file is submitted). but is not currently supported by Accxes. Verify that download file is not corrupt and is correct for the scanner being updated. INTERNAL EMULATION ERROR Generic error indicating a corrupted internal state of the active Data Format Interpreter. FTP debug log files from controller. FATAL ERROR IN FIRMWARE DOWN. LABEL GENERATION ERROR Accxes internal software error. forward files to engineering team. If they match.0 Specification or not implemented by controller. RASTER STAMP REJECTED Immediate Image Overwrite was enabled when you sent the stamp. FTP debug log files from controller. VCGL FRAME SYNC Accxes internal software error. CONTROLLER FIRMWARE DOWNLOAD SYNTAX Firmware download file was recognized by Accxes. FAILED TO ALLOCATE PALETTE STACK Accxes rendering is out of memory. LOAD FIRMWARE DOWNLOAD SYNTAX GENERAL Firmware download file was recognized by Accxes. Try opening image with TIFF viewing application. This includes unsupported compression modes (LZW and JPEG). FTP debug log files from controller. forward files to engineering team. try reuploading the stamp file.SYSTEM BUSY Firmware update was sent when the system was not idle.Problem with the firmware download file. this error may be due to a missing license for a specific format. number of bits/pixel. FIRMWARE DOWNLOAD . but contains errors. Verify that download file is correct for the device being updated. etc. SCANNER FIRMWARE DOWNLOAD SYNTAX Firmware download file was recognized by Accxes.1 and later. FTP debug log files from controller. Verify that download file is not corrupt and is correct for the IOT being updated. forward files to engineering team. controller. forward files to engineering team. Check WebPMT for the actual stamp name. INSUFFICIENT OR CORRUPTED TIFF TAGS TIFF-specific error indicating that the TIFF Data Format Interpreter did not find essential image information in the file. forward files to engineering team. but contains errors. but contains errors. IOT LANGUAGE DOWNLOAD SYNTAX Firmware download file was recognized by Accxes. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 1-9 Service Call Procedures Printing an Error or Warning Page . UNDEFINED VCGL RASTER STAMP Accxes internal software error. forward files to engineering team. DATA FORMAT SYNTAX ERROR Generic error indicating that the Data Format Interpreter could not recover from a syntax error. Examples of information deemed essential are: image dimensions (line width. but contains errors. FTP debug log files from controller. ILLEGAL VCGL FONT DEFINITION Accxes internal software error. Verify that download file is correct for the device being updated. INSUFFICIENT MEMORY FOR VCGL COMMAND Accxes internal software error. Raster stamps are not supported when immediate image overwrite is enabled. UNSUPPORTED TIFF TAG/MODE TIFF-specific error indicating that a TIFF tag has a value not supported in the TIFF 6. IOT FIRMWARE DOWNLOAD SYNTAX Firmware download file was recognized by Accxes. Check the downloadable file and replace if necessary.Table 1 Error Page Messages Table 1 Error Page Messages Error Description Error Description UNSUPPORTED DATA FORMAT The file format was recognized. INSUFFICIENT OR CORRUPTED TIFF MAG/MODE Problem with input file. IOT) that Accxes does not understand. FTP debug log files from controller.

IMMEDIATE IMAGE OVERWRITE FAILURE Immediate Image Overwrite failed. and 721. forward files to engineering team. INTERNAL ERROR PROCESSING POLYGON Accxes internal software error. check the hard drive cables. OS ENABLEMENT NOT INSTALLED OS Enablement feature key is not installed on the system. Try it one more time. If the On Demand Image Overwrite fails. forward files to engineering team. OS AND/OR PRINT KEY NOT INSTALLED OS Enablement or Print Activation feature key is not installed. 510. FTP debug log files from controller. If it fails a second time check the hard drive cables. Service Call Procedures Printing an Error or Warning Page 7/2009 1-10 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . Try opening image with TIFF viewing application. 8850. FTP debug log files from controller. NOTE: CMYK JPEG files are not supported by Accxes.Table 1 Error Page Messages Error Description POLYGON BUFFER MEMORY ERROR Accxes rendering is out of memory. This message is for the 8825. ON-DEMAND IMAGE OVERWRITE FAILURE On Demand Image Overwrite failed. UNSUPPORTED JPEG FILE TYPE OR JPEG file may be corrupt or contains tags not MARKERS understood by Accxes. Run On Demand Image Overwrite to verify that the disk is completely clean. and replace the hard drive in the system if necessary. NOTE: 1 Both supported vector languages (HPGL and CALCOMP) specify that the “pendown” operation must cause a mark on paper mimicking the shape of a pen. and replace the hard drive in the system if necessary. This message is for the 6030 and 6050 only. TOO MANY POINTS IN POLYGON Polygon is too complex for Accxes. forward files to engineering team. FTP debug log files from controller. FTP debug log files from controller. POLYGON BLOCK MEMORY ERROR Accxes rendering is out of memory. forward files to engineering team. ERROR PROCESSING JPEG Corrupt JPEG file or Accxes internal software error. 8830. Such a mark will cause a partial plot to be generated. FTP debug log files from controller. forward files to engineering team.

Warning Page Messages Table 2 Warning Page Messages The following warnings appear on the controller generated Error page if the plot file contained some minor error. NOTE: CMYK JPEG files are not supported by Accxes. Table 2 Warning Page Messages Warning Description UNSUPPORTED HPGL COMMAND The file contains a HPGL command which is not supported (neither with full implementation. NOTE: CMYK JPEG files are not supported by Accxes. nor as a NO-OP). UNSUPPORTED ARGUMENT(S) HPGL-specific error indicating that one (or more) HPGL commands had too many or incorrect arguments.g. FILENET GRAYSCALE DATA UNSUP. DATA FORMAT SYNTAX ERROR Generic message for any type or syntax error encountered in any data format. Description TOO MANY CGM HATCH STYLE DEF. The controller supports all the HP-RTL commands implemented by the DesignJet 600 and implements a subset of the HP-RTL commands for the DesignJet 650 and NO-OPs the others. UNSUPPORTED HP-RTL COMMAND The file contains a HP-RTL command which is not supported (neither with full implementation. in the middle of a command). ILLEGAL CGM VERSION CGM file may be a version unsupported by Accxes. The Data Format Interpreter re-synchronizes on the next correct command. UNEXPECTED CALCOMP EOM CALCOMP-specific error indicating that the CALCOMP EOF byte was encountered in an unexpected position (e. UNSUPPORTED CGM ARGUMENTS CGM-specific error indicating that the values/ types of the arguments for the current command are not supported by the command definition. INSUFFICIENT OR CORRUPTED JPEG DATA JPEG file may be corrupt or contains tags not understood by Accxes. The following table is sorted alphabetically. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 1-11 Service Call Procedures Printing an Error or Warning Page . TOO MANY CGM LINE STYLE DEFINITIONS CGM-specific error indicating that the file attempted to define more than 32 line styles. CORRUPTED JPEG HEADER OR MARKERS JPEG file may be corrupt or contains tags not understood by Accxes. ILLEGAL COMMAND IN CURRENT CGM STATE CGM-specific error indicating that the current command is illegal for the current state of the CGM parser state machine (per ISO standard). nor as a NO-OP). The controller will generate an error page with these messages only if Error Level 2 is enabled at the processing Setup menus. Warning TOO MANY CGM PATTERN STYLE DEFINITIONS CGM-specific error indicating that the file attempted to define more than 64 patterns. Accxes only supports PORTED single-bit filenet.CGM-specific error indicating that the file INITIONS attempted to define more than 32 hatch styles.Multi-bit filenet file received. NUMERIC OVERFLOW HPGL-specific error indicating that one (or more) HPGL commands had arguments with too many digits. The current controller number range is 1073741824 to 1073741823 with a maximum of 6 decimal digits. The corresponding Data Format Interpreter was able to recover from the error and there should be some hardcopy output. according to the HP documentation. CGM ILLEGAL NUMBER OF ARGUMENTS CGM file is corrupt or possibly a version not supported by Accxes. The controller supports all the HPGL commands implemented by the HP 758x and DesignJet 600/650.

Then change back to the desired directory. Error Message: No Driver Found. Cause: Accxes was shutdown unexpectedly. Then change back to the desired directory. ensure that Normal Shutdown procedures are used. order another FreeFlow Accxes Installation / Recovery CD. Solution: Use Viewing IP Address Using ifShow Command and Viewing Network Configuration Using netShow Command to check the status of the Ethernet interface. Error messages may be displayed during software installation. Problem: Accxes will not start. Cause: Accxes was not entered at the boot: prompt. 2. Solution: The file system will automatically be repaired. Problem: The current directory is unknown.1. or the command/script no longer exists on the system. Error Message: getcwd: cannot access parent directories: No such file or directory Cause: Installation software does not recognize the FRX hard disk drive. If the second known CD fails. Service Call Procedures Error Messages 7/2009 1-12 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . Problem: The command and/or script was unrecognized. Error Message: Accxes not starting. The may be due to the a Forced Shutdown method or a sudden loss of power to the controller. Solution: Check the command syntax and try again. Cause: When some directories are renamed or deleted.Error Messages Error Messages assist the CSE in troubleshooting the controller and can be viewed by establishing a Serial Connection with the controller. or as a result of an error at the Service Login prompt. Problem: Startup has discovered problems with the file system. during Accxes startup/runtime. Error Message: SIOCGIFADDR on eth0 failed. Solution: Try changing the current directory to the service account’s home directory using % cd /home/service. Error Message: Could not find kernel image: xxxxx Problem: The FreeFlow Accxes Installation / Recovery CD can not find the boot image. Accxes Startup/Runtime Error Messages Error Message: -bash: xxxxx: Command not found Error Message: Your system appears to have shut down uncleanly. Unable to find any devices for the type needed for this installation type. there may be a problem with the CDROM drive. Service Login Error Messages Solution: Perform a Media Check on the FreeFlow Accxes Installation / Recovery CD. Problem: OS Install/Recovery CD version 3.0 is being used to install software on an FRX controller. If the problem was due to an improper shutdown. use another known good FreeFlow Accxes Installation / Recovery CD. if possible. If media check passes. Solution: Try changing the current directory to the service account’s home directory using % cd /home/service. Cause: When some directories are renamed or deleted. type Accxes and then press <ENTER> to start the installation. Software Installation Error Messages Cause: Usually due to an incorrect configuration of the Ethernet interface. Problem: The automated installation procedure on the CD failed. Error Message: The package <package name> cannot be opened. A reboot may occur during this process. Problem: The current directory is unknown. use Software Recovery to reinstall the GNU/Linux operating system. Cause: The command was mis-typed. the current directory become invalid. If the media check fails. If the command syntax is correct. Solution: Reboot and allow the boot process to proceed without interruption. Cause: Bad media or a problem with the CDROM drive. Cause: The “s” key was pressed during the boot process keeping Accxes from launching. the current directory become invalid. Solution: At the boot: prompt. Solution: Use OS Install/Recovery CD version 3. Problem: Accxes could not recognize the Ethernet interface during its initialization sequence. Error Message: shell-init: could not get current directory 1.

It is possible that the passwords were somehow changed. Error Message: cat: /etc/sysconfig/network-scripts/ifcfgeth0: No such file or directory Cause: Wrong parameter used with ipset. Error Message: Login incorrect Problem: Login is not allowed. Backup/restore must be done to the same Accxes controller. Make sure that the <Caps Lock> key is off and that proper capitalization of all user name and password fields is correct. Solution: Remove and re-insert the USB storage device and re-try the command. Type the command: firewallConfig. use Software Recovery to reinstall the GNU/Linux operating system. Problem: Error when trying to run ipset. There is a problem with the USB device. Cause: mountCD command issued. or data has been erased from the USB device. Solution: Problem: The ‘downloadCode’ utility could not find the requested file. Cause: One of the USB save or restore commands can’t find a file on the USB storage device. or the file is missing from the Accxes file system. If the required file or directory is missing. Solution: Try the ifRestore command. 3. try the CD in another drive if possible. kill -1 [ signal ] Problem: Error when trying to run killAccxes. Cause: The configuration file was deleted from the Accxes file system. Solution: Use ejectCD and re-try the mountCD command. there may be a problem with the CDROM drive in the Accxes controller. Cause: One of the USB save or restore commands could not find a valid USB storage device. use Software Recovery to reinstall the GNU/Linux operating system. Problem: Can not determine or set firewall settings. Error Message: cp: cannot stat /mnt/usb/Accxes/xxxxxx Problem: Unable to retrieve a file from a USB device. Error Message: cat: /etc/sysconfig/system-config-securitylevel: No such file or directory NOTE: Not all USB storage devices are compatiable with Linux. Cause: The command was mis-typed. the configuration file for the Ethernet device was not found. If this does not work. 2. Solution: Check the file name for proper spelling. Problem: The file or directory was not found. Error Message: mount: No medium found Cause: The file is missing from the Accxes file system. Problem: When attempting to display network information. Solution: Ensure that the required file or directory is in the current directory. Remove and re-insert the USB storage device in a different USB port and re-try the command. use Software Recovery to reinstall the GNU/Linux operating system. Problem: The Ethernet device configuration was not found. Error Message: COULD NOT STAT THAT FILE: No such file or directory 1..pl . Backup was not performed.pl [OPTIONS] [VALUES] Solution: Use Software Recovery to reinstall the GNU/Linux operating system. Solution: Use accxesRunning script to check if Accxes is running before using killAccxes. If the problem persists. CDROM not detected. If it works in another drive. Solution: A backup configuration file is stored on the Hard Disk Drive. If this password still does not work.r and press <ENTER> to restore the file. Error Message: eth0: error fetching interface information: Device not found Cause: killAccxes was typed when Accxes was not running. Error Message: usage: networkConfig.Error Message: -bash: xxxxx: No such file or directory Cause: The specified file does not exist or is in a different location.. Solution: See Setting IP Address Using ipset Command for correct usage. Problem: Unable to save or restore to a USB device. Error Message: usage: kill [ -s signal | -p ] [ -a ] pid. Problem: Unable to mount CDROM drive. Use the full path to the file name. Cause: There is a problem with the Ethernet chip or a problem with the Accxes software. Solution: Verify that the user name and password are correct. Error Message: mount:/dev/sdb1 is not a valid block device Cause: User name and/or password supplied to GNU/Linux was incorrect. No harm is done by doing this. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 1-13 Service Call Procedures Error Messages .

Service Call Procedures Error Messages 7/2009 1-14 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . OR an updated OS Install / Recovery CD installed. reboot again capturing messages to a file. Compare the captured messages to those in the Normal Boot Messages section. Problem: Can not detect an attached scanner (Only for scanners using the Firewire PWB). (t2650909616: tEmTask): (t2650909616: tEmTask): This download file requires one of these Linux kernels: (t2650909616: tEmTask): (t2650909616: tEmTask): 2.X or greater (t2650848176: tEmTask): (t2650848176: tEmTask): Problem: The firmware download cannot be accepted.x-xxxx (t2650909616: tEmTask): Problem: The firmware download cannot be accepted. Error Message: (t2650848176: tEmTask): (t2650848176: tEmTask): <validateCD> CD Rev X. Solution: Reboot to see if the problem persists. Solution: A different version of Accxes may be loaded. this is normal. Problem: Can not detect a firewire card (Only for scanners using the Firewire PWB). Cause: Some diagnostic utilities can not operate while Accxes is running. see if the backup data is on the USB device.6. Error Message: Can not execute while Accxes is running! Problem: Unable to run some diagnostic ulilties. Cause: The firmware download requires a CD more recent than the one currently installed . See the FreeFlow Accxes Compatibility chart in Section 6 for hardware/software compatibility. Error Message: checkForScanner FAILED. Error Message: Accxes exited with unknown status 137. Cause: The firmware download requires a kernel other than the one installed.6. The backup data is stored on the USB device in a directory called “Accxes”. Solution: A different version of Accxes may be loaded. there is a subdirectory based on the Dell serial number of the Accxes controller. NOT Allowing download.x-xxxx (t2650909616: tEmTask): (t2650909616: tEmTask): This controller has kernel: 2. Problem: Accxes shuts down unxpectedly. Remove and re-insert the USB storage device and re-try the command. Error Message: Xerox Wide Format scanner NOT found. Otherwise a serious error has caused Accxes to exit unexpectedly. Solution: Follow the No Communication with Scanner RAP. If it persists. 2. Cause: The testFirewire diagnostic did not find the firewire card.X. Error Message: (t2650909616: tEmTask): <validateKernel> Kernel Mismatch! NOT Allowing download. (t2650848176: tEmTask): (t2650848176: tEmTask): This Accxes dnld requires CD version X. Cause: The testFirewire diagnostic did not find the firewire card.Firmware Download Error Messages 1. See the FreeFlow Accxes Compatibility chart in Section 6 for hardware/software compatibility. Solution: Follow the No Communication with Scanner RAP. Program aborted. Solution: Follow the No Communication with Scanner RAP. Cause: The testFirewire diagnostic did not find an attached scanner. Using a PC with a USB port. Under the “Accxes” directory. OR load an OS Install / Recovery CD with the required kernel and re-try the firmware download. Cause: If killAccxes was used. Problem: Can not detect an attached scanner (Only for scanners using the Firewire PWB).X is GREATER THAN X. Use reboot utility and press ‘s’ and <ENTER> when prompted during the reboot to prevent Accxes from launching. 2. Error Message: Firewire card not found. Use killAccxes utility to shut down Accxes. Solution: 1.

. A point at which Xerox service can stop the auto-execution of the Accxes application. JBoss detected.. a multi-user environment without a graphical user interface. Turning port forwarding on This message will only appear on V3.85 booting Welcome to Fedora Core Press 'I' to enter interactive startup.9600 The kernel will output messages to the serial port (ttys0) at a baud rate of 9600.x JAVA: /usr/java/jdk/bin/java JAVA_OPTS: -Xms128M -Xmx128M -Dprogram. this may vary. Checking filesystems Checking all file systems. run.. Support for the Java based Gen7 Web PMT is being initialized.sh CLASSPATH: /usr/java/jboss/bin/run.x-xxxx)' The Linux kernel is booting. CPU0: Intel P4/Xeon Extended MCE MSRs (12) available CPU: Intel(R) Pentium(R) 4 CPU 2. The messages may look slightly different depending upon the Install/Recovery CD version loaded on the controller. A list of available Linux kernels will follow.0 Type: Direct-Access ANSI SCSI revision: 05 The hard drive is detected.xx (640K lower / 513517K upper memory) The Linux bootloader has been detected. The rest of the file systems are being examined.2111_FC4 ro root=LABEL=/ console=ttyS0. typically Accxes has only one. INIT: Entering runlevel: 3 We are entering runlevel 3.16-1. CPU speed and type are shown.6. FreeFlow Accxes Install/Recovery CD Version 2. Intel machine check architecture supported. UDMA(33) The CD-ROM drive is detected.web/localhost. Support for the Java based Gen7 Web PMT is being initialized. Make sure JAVA_HOME points to a JDK and not a JRE. so this is a normal result. ===================================================================== JBoss Bootstrap Environment hda: ATAPI 48X CD-ROM drive.. The default kernel will be selected automatically. let it progress automatically. FRX are SATA. Intel machine check reporting enabled on CPU#0.0 and below INIT: version 2. (See ) GNU GRUB version x. not SCSI. JBOSS not running.0 and above of the OS Install/Recovery CD. Kernel command line: ro root=LABEL=/ console=ttyS0. (See ) Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 1-15 Service Call Procedures Normal Boot Messages . YKE-N. NOTE: The drives for YKE. "WDC" is the vendor name (Western Digital). kernel /vmlinuz-2. 128kB Cache.jar ===================================================================== These messages will only appear on V3. launchJBoss ID: 1888.jar run. FreeFlow Accxes Install/Recovery CD Version 3. The base of the operating system is installed.jar:/usr/java/jdk/lib/tools.0 and above of the OS Install/Recovery CD.name=run. Model and Revision number may be different that what is shown above due to changes in hard drive models and firmware. Deleting /usr/java/jboss/server/default/work/jboss.9600 or (depending upon the CD version) Type "s <enter>" within x seconds to stop auto-run of Accxes.sh: Missing file: /usr/java/jdk/lib/tools. Fedora Core Linux reports SATA drives as being SCSI.6.Normal Boot Messages The following section lists the normal boot messages that are displayed on the Laptop PC when the controller boots up. Checking for JBOSS threads. Total system memory is displayed. Booting 'Fedora Core (2. Do not press "i" to enter interactive startup.80GHz stepping 04 Processor is examined and results reported. Setting priority to 27.sh: Unexpected results may occur. JBOSS_HOME: /usr/java/jboss scsi1 : ata_piix Vendor: ATA Model: WDC WD400JD-75HK Rev: 14.

..sh> path element /usr/X11R6/lib/X11/fonts/TTF/. OK Removing device: /dev/ifP19X_0/iot ... (PID: 1986) Waiting for windu to start.. 7/2009 1-16 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . attempt 1 of 10... Could not init font removing from list! Could not init font removing from list! Could not init font removing from list! Could not init font removing from list! <tpr2-up..sh> Accxes running. Xvfb running. OK Accxes-specific print/scan drivers are being loaded.3 starting Welcome to Fedora Core Press 'I' to enter interactive startup.. Validating controller<--->scanner communication Scanner response received.. path element /usr/X11R6/lib/X11/fonts/75dpi/. (t4143953792: tRootTask): Logging started The first output from the Accxes application.... Launch complete! (t2702846896: tEmTask): TPR2 connection failed. length = 12 bytes. path element /usr/X11R6/lib/X11/fonts/100dpi/.. These messages will only appear on controllers that have third party rendering enabled... Xerox Wide Format scanner found. path element /usr/X11R6/lib/X11/fonts/CID/.sh> Xvfb PID: . (PID: 1952) Launching Xvfb <tpr2-up.. OK Creating device: /dev/ifV111_0/aha ... (t4143953792: tRootTask): Exiting BOOT_linux with success... OK Creating device: /dev/fxsccom0 . This is the normal banner screen. (t3727535024: tEmTask): ------------------------------------(t3727535024: tEmTask): | Job ID: 1 Emulation: HPGL DFI (t3727535024: tEmTask): ------------------------------------721 only: A status print is output during bootup. OK The following device lines only appear on controllers connected to a 6204 Wide Format Solution.. Creating device: /dev/fxprcom0 .. <tpr2-up. OK Loading module: fxprdrv . (t2702846896: tEmTask): Successfully connected to TPR2 application! FreeFlow Accxes Install/Recovery CD Version 4. (PID: 1968) Launching imageso Waiting for imageso to start..sh> <tpr2-up. Fedora Core release x (xxxxxx) Kernel 2. OK Creating device: /dev/ifP19X_0/iot ..Removing device: /dev/ifV111_0/iot ..sh> <tpr2-up. OK Creating device: /dev/ifP19X_0/aha . OK Calling chrt on fxprWQ (PID 2055 PRI 70) . Anything other than "OK" at the end of a line may indicate a problem...sh> <tpr2-up..0. let it progress automatically....0 or Later (See ) System login: The login screen for service and/or root accounts. OK Calling chrt on fxsccomWQ (PID 2031 PRI 64) ...sh> <tpr2-up....19. OK Creating device: /dev/ifP19X_0/duart . OK Loading module: fxscandrv . OK Removing device: /dev/ifP19X_0/aha . Attached Wide Format Scanner was found and the interface is working. OK Removing device: /dev/ifP19X_0/duart .1. imageso running. Do not press "i" to enter interactive startup. Waiting and retrying.. This indicates that Accxes has initialized and is ready to process print/scan jobs. OK Creating device: /dev/fxprdat1 . OK Creating device: /dev/ifV111_0/iot . The base of the operating system is installed. Message type = 0x41 commandID: 0x0008 msgDataLength: 1 Command succeeded. Lines displayed depend upon the printer and scanner hardware configuration. Service Call Procedures Normal Boot Messages Red Hat nash version 5.. <tpr2-up..sh> Waiting for Xvfb to start.. Third Party Rendering Messages These messages are normal and will appear sequentially but may be intersperced with other messages.. OK Creating device: /dev/fxscdat1 ..x-xxxx on an i686 The Linux kernel is up and running.6. Scanner is in APPLICATION mode. OK Loading module: xpcimod ... OK Removing device: /dev/ifV111_0/aha ..

. Checking for JBOSS threads.. OK Removing device: /dev/ifP19X_0/aha . OK Removing device: /dev/ifP19X_0/iot . <tpr2-up.sh> Waiting for Xvfb to start.web/localhost. Launch complete! (t2702846896: tEmTask): Successfully connected to TPR2 application! Xerox Wide Format scanner found. OK Creating device: /dev/ifV111_0/aha . Lines displayed depend upon the printer and scanner hardware configuration. a multi-user environment without a graphical user interface. Anything other than "OK" at the end of a line may indicate a problem..sh> <tpr2-up. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 1-17 Service Call Procedures Normal Boot Messages . Type "s <enter>" within x seconds to stop auto-run of Accxes. OK Accxes-specific print/scan drivers are being loaded.sh> Accxes running... (t4143953792: tRootTask): Logging started The first output from the Accxes application. Scanner is in APPLICATION mode.sh> Xvfb running..sh> Xvfb PID: .. to be created fxscandrv .... OK fxprWQ (PID 2055 PRI 70) ..... Message type = 0x41 commandID: 0x0008 msgDataLength: 1 Command succeeded.. OK Creating device: /dev/ifP19X_0/iot ....sh> <tpr2-up. Enabling INIT: Entering runlevel: 3 We are entering runlevel 3.. Removing device: /dev/ifV111_0/iot . (PID: 1986) Waiting for windu to start.. <tpr2-up. OK Removing device: /dev/ifP19X_0/duart . Third Party Rendering Messages These messages are normal and will appear sequentially but may be intersperced with other messages.... A point at which Xerox service can stop the auto-execution of the Accxes application. (t3727535024: tEmTask): ------------------------------------(t3727535024: tEmTask): | Job ID: 1 Emulation: HPGL DFI (t3727535024: tEmTask): ------------------------------------- No devices need Loading module: Loading module: Calling chrt on Calling chrt on The following device tion. The rest of the file systems are being examined. Attached Wide Format Scanner was found and the interface is working.. OK lines only appear on controllers connected to a 6204 Wide Format Solu- 721 only: A status print is output during bootup.sh> <tpr2-up.6. Deleting /usr/java/jboss/server/default/work/jboss. JBOSS not running. (t4143953792: tRootTask): Exiting BOOT_linux with success. OK Removing device: /dev/ifV111_0/aha .. Fedora Core release x (xxxxxx) Kernel 2... OK Creating device: /dev/ifP19X_0/duart .. OK Creating device: /dev/ifV111_0/iot .. System login: The login screen for service and/or root accounts. This indicates that Accxes has initialized and is ready to process print/scan jobs.x-xxxx on an i686 The Linux kernel is up and running.... imageso running. Validating controller<--->scanner communication Scanner response received. OK Loading module: xpcimod . length = 12 bytes.Checking filesystems Checking all file systems. <tpr2-up. These messages will only appear on controllers that have third party rendering enabled. OK fxsccomWQ (PID 2031 PRI 64) .... (PID: 1968) Launching imageso Waiting for imageso to start.. OK fxprdrv .sh> <tpr2-up... (PID: 1952) Launching Xvfb <tpr2-up. This is the normal banner screen.. OK Creating device: /dev/ifP19X_0/aha ..

Service Call Procedures Normal Boot Messages 7/2009 1-18 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .

................................. No Communication with Scanner RAP ............................................................... Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 2-3 2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 7/2009 2-1 Repair Analysis Procedures (RAPs) ............................................................................................................... E701 Fault Code RAP............................................................................................................................................. No 6204 Printer User Interface RAP ............................................................................................................................................................................................................. No Test Print RAP..................... Lost Connection to Network RAP....................................................... Feature Not Enabled RAP..........................2 Repair Analysis Procedures (RAPs) Power On Self Test (POST)..................................................... No Communication with 6204 FX Scanner RAP ...................................... 6204 “Printer Link Down” RAP ...................................................................................................................... 6204 “Communication Error” RAP .

Repair Analysis Procedures (RAPs)

7/2009
2-2

Re-issue
FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC

Power On Self Test (POST)

Table 2 UXC Power Light Indications
Power Light

The Power On Self Test (POST) performs basic functional verification tests for all of the major
hardware subsystems residing on the Controller System Board. The POST also verifies the
PCI interface logic located on the IOT Interface PWB.
The YKE, YKE-N, FRX, LVX, and UXC Controllers uses System Lights, Diagnostic Lights, and
Beep Codes to indicate hardware failures with the Controller during the Power On Self Test
(POST). As the POST executes, the System Lights, Diagnostic Lights, and Beep Codes will
indicate where a failure has occurred.

Problem Description

Suggested Resolution

Blinks Green

Controller is a sleep state.

Solid Amber

System Board may be faulty
or incorrectly installed.

Blinking Amber

A Power Supply or a System Check the Diagnostic Lights to see if
the specific problem is identified.
Board failure has occurred.

Check the Diagnostic Lights to see if
the specific problem is identified.

Diagnostic Lights
System Lights

The YKE, YKE-N, FRX, LVX, and UXC each have four diagnostic lights.

System Lights include the Power Light and the Hard Disk Drive Activity Light. Both are
mounted inside the Front Panel.

For the YKE

The Hard Disk Drive Activity Light is used to indicate when the Hard Disk is being accessed
during the POST and during normal operation. If this light does not flash during the POST or
during normal operation, a problem may exist with the Hard Disk. Check the Diagnostic Lights
for an indication of a Hard Disk failure.
The Power Light on the Front Panel can be combined with Beep Codes to indicate hardware
errors during the POST. Table 1 lists the Power Light indication with a description of the problem and a suggested resolution.
Table 1 YKE/YKE-N/FRX/LVX Power Light Indications
Power Light

Problem Description

Suggested Resolution

Solid Green

Power is on and the computer is operating normally.

No corrective action is required.

Blinks Green several times then
turns off

A hardware configuration
error exists.

Check the Diagnostic Lights to see if
the specific problem is identified.

Solid Yellow

System Board may be faulty
or incorrectly installed.

Check the Diagnostic Lights to see if
the specific problem is identified.

Blinking Yellow

A Power Supply or a System Check the Diagnostic Lights to see if
the specific problem is identified.
Board failure has occurred.

Solid Green and a A problem was detected
Beep Code during while the BIOS was executPower Up
ing.

See Beep Codes for instructions on
diagnosing the Beep Code.
Also check the Diagnostic Lights to see
if the specific problem is identified.

Solid Green
No Beep Code
Controller Locks
during power up

Check the Diagnostic Lights to see if
the specific problem is identified.

An integrated System Board
device may be faulty.

The lights are labeled “A”, “B”, “C”, and “D” and mounted next to the Back Panel Connectors.
The lights can be either yellow or green and are used to diagnose hardware errors during the
POST.
When the Controller is powered up, the patterns or codes on the lights change as the boot process completes. If the POST portion of the system boot completes successfully, all four lights
display solid green. If the Controller malfunctions during the POST process, the pattern displayed on the lights may help identify where in the process the Controller halted. Table 2 lists
the Diagnostic Light pattern with a problem description and a suggested resolution
For the YKE-N/FRX/LVX/UXC
The lights are labeled “1”, “2”, “3”, and “4” and mounted on the Front Panel. The lights can be
either OFF or green and are used to diagnose hardware errors during the POST.
When the Controller is powered up, the patterns or codes on the lights change as the boot process completes. If the POST portion of the system boot completes successfully, all four lights
display solid green briefly then extinguish. If the Controller malfunctions during the POST process, the pattern displayed on the lights may help identify where in the process the Controller
halted. Table 3 lists the Diagnostic Light pattern with a problem description and a suggested
resolution for the YKE/YKE-N/FRX/LVX controllers. Table 4 lists the Diagnostic Light pattern
with a problem description and a suggested resolution for the UXC controller.
Table 3 YKE/YKE-N/FRX/LVX Diagnostic Light Indications
Light Pattern

Power Light

Problem Description
Power is on and the computer is operating normally.

Suggested Resolution

The Controller is in a normal Plug the Controller into a working elecoff condition or a possible
trical outlet and press the Power
pre-BIOS failure has
Switch.
occurred.

A possible BIOS failure has
occurred; the Controller is in
recovery mode.

Table 2 UXC Power Light Indications

Solid Green

Problem Description

Suggested Resolution

Perform the Integrated Audio Enablement procedure.

No corrective action is required.

Re-issue
FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC

7/2009
2-3

Repair Analysis Procedures (RAPs)

Power On Self Test (POST)

Table 3 YKE/YKE-N/FRX/LVX Diagnostic Light Indications
Light Pattern

Problem Description
A possible processor failure
has occurred.

Memory modules are
detected, but a memory failure has occurred.

A possible expansion card
failure has occurred.

Table 3 YKE/YKE-N/FRX/LVX Diagnostic Light Indications

Suggested Resolution

Light Pattern

Perform REP 1.8 to replace the Controller Processor.

Remove and reinstall Memory
Module.

Remove and reinstall Memory
Module 1 at a time.

Perform REP 1.4 to replace all
Memory Modules.

If problems persists, contact Dell.

Determine if a conflict exist by
removing the suspected bad IOT
Interface PWB or Firewire PWB.
Restart the Controller.

YKE Only

Remove and reinstall the suspected bad IOT Interface PWB or
Firewire PWB.

Perform REP 1.5 or REP 1.6 to
replace either the IOT Interface
PWB or Firewire PWB.

Problem Description
Memory modules are
detected but a memory configuration or compatibility
error exists.

Other failure has occurred.

Reseat all power and data cables and
restart the Controller.

YKE - All four LEDs will light
and remain lit. The Controller is in a normal operating
condition after the POST.

A possible USB failure has
occurred.

Reinstall all USB devices, check cable
connections, and then restart the Controller.

YKE-N/FRX/LVX - All four
LEDs will light momentarily
then extinguish. The Controller is in a normal operating
condition after the POST.

No memory modules are
detected.

Remove and reinstall Memory
Module.

Remove and reinstall Memory
Module 1 at a time.

Perform REP 1.4 to replace all
Memory Modules.

If problems persists, contact Dell.


A possible Hard Disk failure
has occurred.

Repair Analysis Procedures (RAPs)

Power On Self Test (POST)

If problems persists, contact Dell.

7/2009
2-4

Suggested Resolution

Verify that the Memory Modules
are compatible with the Controller.

Remove and reinstall Memory
Module 1 at a time.

Perform REP 1.4 to replace the
bad Memory Module.

If problems persists, contact Dell.

Ensure that cables are properly
connected to the System Board.

Remove all cards from the PCI
and PCI-E slots and restart the
computer. If the computer boots,
add the cards back one by one
until you find the faulty one.

If machine memory has just been
upgraded, the BIOS has detected
the change in memory. Reboot the
controller and verify that the POST
passes. Print a test page to verify
that the amount of system memory is correct.

If problems persists, contact Dell.

None.

Re-issue
FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC

such as a lamp. the problem is probably with the power supply. Suggested Resolution • Power off computer. • If the Power Supply Diagnostic Light still does not illuminate. there could be a problem with the system board. Problem Description A possible motherboard. If the computer still fails to boot. A possible coin cell battery failure has occurred. the problem may be with your system board. Steady Amber Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 2-5 Repair Analysis Procedures (RAPs) Power On Self Test (POST) . disconnect the power supply from the system board. Bypass power strips. Reinstall the processor and restart the system. then press and hold the Power Supply Test Button. or peripheral failure has occurred. inspect the processor socket for damage. • If the Power Supply Diagnostic Light next to the button illuminates. • If the Power Supply Diagnostic Light does not illuminate. • If the light illuminates. Press and hold the Power Supply Test Button on the back of the power supply unit. power supply. Remove the coin cell battery for one minute. there could be a problem with a peripheral. connector on the back of the computer and the electrical outlet. Ensure that the electrical outlet is working by testing it with another device. power extension cables. Ensure that any power strips being used are plugged into an electrical outlet and are turned on. and press and hold the Power Supply Test Button. Plug the computer into a working electrical outlet and press the power button. • If the Power Supply Diagnostic Light still does not illuminate. reinstall the battery. If it illuminates. Blinking Amber Unplug the computer. Ensure that the main power cable and front panel cable are securely connected to the system board. A possible motherboard failure has occurred. leaving the computer plugged in. and restart. OFF No CPU present. disconnect all internal and external peripherals. and other power protection devices to verify that the computer turns on properly. Allow a minute for the power to drain.Table 4 UXC Diagnostic Light Indications Light Pattern Table 4 UXC Diagnostic Light Indications Light Pattern OFF Problem Description Suggested Resolution The computer is either turned Reseat the power cable in the power off or not receiving power.

If available. remove the modules.Table 4 UXC Diagnostic Light Indications Light Pattern Problem Description Memory modules are detected. If the computer boots. If the computer starts normally. The diagnostic lights are not lit after the computer successfully boots to the operating system. If the computer boots. Reseat the processor. install working memory of the same type into your computer. try moving it to a different DIMM connector and restart the computer. Steady Green Steady Amber Repair Analysis Procedures (RAPs) Power On Self Test (POST) 7/2009 2-6 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . Steady Green Steady Amber Power connector not installed Reseat the 2x2 power connector from properly. If the computer starts normally. Steady Amber A possible motherboard failure has occurred. inspect the processor socket for damage. and restart the computer. Restart the computer. If the computer still fails to boot. If the computer boots. add the cards back one by one until you find the faulty one. Steady Amber Table 4 UXC Diagnostic Light Indications Suggested Resolution Light Pattern If two or more memory modules are installed. but a memory power failure has occurred. add the peripheral back one by one until you find the faulty one. The computer hardware is operating normally but the BIOS may be corrupt or missing. install verified working memory of the same type into your computer. remove the modules and then reinstall one module. A possible motherboard failure has occurred. add the cards back one by one until you find the bad one. Replace the processor with a known good processor. Steady Amber Steady Amber The computer is in a normal Normal operation. A possible CPU or motherboard failure has occurred. continue to install additional memory modules (one at a time) until you have identified a faulty module or reinstalled all modules without error. Remove all cards from the PCI and PCI-E slots and restart the computer. Remove all cards from the PCI and PCI-E slots and restart the computer. on condition. Steady Amber Steady Green A possible processor failure has occurred. Problem Description Suggested Resolution Possible peripheral card or motherboard failure has occurred. If available. If only one memory module is installed. continue to install additional memory modules (one at a time) until you have identified a faulty module or reinstalled all modules without error. Disconnect all internal and external peripherals. but a memory failure has occurred. BIOS may be corrupt or missing. Memory modules are detected. then reinstall one module and restart the computer. If two or more memory modules are installed. the power supply unit.

Reseat all power and data cables. If the computer starts normally. called a Beep Code. check system setup to ensure the boot sequence is correct for the devices installed on your computer. If the problem persists. reinstall the card you removed. 3-1-2 Master DMA register failure.Table 4 UXC Diagnostic Light Indications Light Pattern Problem Description Table 4 UXC Diagnostic Light Indications Suggested Resolution A possible floppy drive or hard drive failure has occurred. 3-2-2 Interrupt vector loading failure. If the computer starts normally. Table 5 YKE/YKE-N/FRX/LVX Beep Code Indications Ensure that no special requirements for memory module/connector placement exist. If two or more memory modules are installed. 1-2-3 DMA page register read/write failure. Reboot the controller and verify that the POST passes. Determine if a conflict exists by removing an expansion card (not a graphics card) and restarting the computer (see the "Cards" section for your computer). If machine memory has just been upgraded. 1-3-1 to 2-4-4 Memory not being properly identified or used. 3-1-1 Slave DMA register failure. continue to install additional memory modules (one at a time) until you have identified a faulty module or reinstalled all modules without error. Beep Codes may also be combined with System Light to indicate hardware errors. Repeat this process for each expansion card installed. Table 5 lists the Beep Codes with a possible cause for the YKE/YKE-N/FRX/LVX controller. 3-2-4 Keyboard controller board test failure. Print a test page to verify that the amount of system memory is correct. Table 6 lists the Beep Codes with a possible cause for the UXC controller. Repair Analysis Procedures (RAPs) Power On Self Test (POST) .2 to replace the Controller Battery. Perform REP 1. During the POST. 1-1-4 ROM BIOS checksum failure. 1-1-3 NVRAM read/write failure. If the operating system is attempting to boot from a device (such as the floppy drive or optical drive). Steady Green Problem Description Another failure has occurred. If available. 3-3-1 NVRAM power loss. remove the modules then reinstall one module and restart the computer. 1-3 Video memory test failure. but a memory configuration or compatibility error has occurred. A possible USB failure has occurred. 3-3-2 Invalid NVRAM configuration. 1-2-2 DMA initialization failure. Steady Green Memory modules are detected. Ensure that the memory you are using is supported by your computer. the BIOS has detected the change in memory. Reinstall all USB devices and check all cable connections. the Controller may emit a series of beeps. 3-1-3 Master interrupt mask register failure. then remove a different card and restart the computer. install working memory of the same type into your computer. troubleshoot the last card removed from the computer for resource conflicts. 1-1-2 Microprocessor register failure. 3-1-4 Slave interrupt mask register failure. to identify hardware failures. Ensure that all hard drive and optical drive cables are properly connected to the system board. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 2-7 Beep Code Cause 2 short beeps BIOS configuration error. Possible Controller Battery failure. check the device to make sure it is functioning properly. Light Pattern Steady Green Steady Green Suggested Resolution Beep Codes Steady Green No memory modules are detected. 1-2-1 Programmable interval timer failure. If there is an error message on the screen identifying a problem with a device (such as the floppy drive or hard drive). Steady Green A possible expansion card failure has occurred.

3 short. 4-4-1 Serial or parallel port test failure. 1 long. 4-2-4 Unexpected interrupt in protected mode. 6 short Video BIOS Test Failure. Possible system board failure. 4-4-2 Failure to decompress code to shadowed memory. Perform REP 1. 4-4-4 Cache test failure. 3-4-1 Screen initialization failure. 5 short Real time clock failure. 2 short No memory modules are detected. 4 short RAM Read/Write failure. 3 short Possible system board failure. 4-3-1 Memory failure above address 0FFFFh. 1 long (During Startup) BIOS checksum error. 4-3-4 Time of day clock stopped. 1 short BIOS checksum failure. 4-4-3 Math coprocessor test failure. Possible battery or system board failure. 4-2-3 Gate A20 failure. 2 short (During Startup) Memory error. 4-2-2 Shutdown failure. 3-4-2 Screen retrace failure. 4-2-1 No timer tick.Table 5 YKE/YKE-N/FRX/LVX Beep Code Indications Beep Code Cause 3-3-4 Video memory test failure. Table 6 UXC Beep Code Indications Repair Analysis Procedures (RAPs) Power On Self Test (POST) 7/2009 2-8 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .2 to replace the Controller Battery. Beep Code Cause 2 short. 4-3-3 Timer chip counter 2 failure. 3-4-3 Search for video ROM failure.

Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 2-9 Repair Analysis Procedures (RAPs) Feature Not Enabled RAP .xerox. After submitting the information. Ask the customer to store the feature key file in a safe place. Either a mistake may have been made when entering information requesting the feature key through the feature key website or a part was replaced that requires a new feature key using the parts new MAC address. scanner. in the service logbook located in the door panel of the printer. Initial Actions • Make a printer configuration test print. Changing the file name will not affect the system’s ability to read the file. The test print indicates that the desired features are present. 2. Procedure Refer to the test print. Place the test print. 6.Feature Not Enabled RAP This procedure is used to determine whether or not a feature key is enabled. After waiting 60 seconds.xeroxlicensing. Verify proper operation of the desired feature. The test print indicates that the desired features are enabled. If the feature still does not function correctly. A “Save As” dialog box will appear. Submit the file to the system using the DST or the Web PMT. escalate the call. 5. Y N The feature keys are not installed or an error occured during the installation process. 3. together with the driver and firmware diskettes and CD’s. Go to https://www. 1. and controller. NOTE: Rename the file to a meaningful name.com/coupon and follow the instructions on the screen to reinstall the feature keys. Print a configuration test print to verify the feature is present and enabled. Save the file to the hard drive. along with a record of the Coupon ID. verify that all information on the Summary Page is correct and click on the “Download Feature Key (file)” button. 4. Y N Escalate the call. reboot the printer.

• Validate that the IOT Interface PWB is the right part number (refer to Printer Enablement Kits Figure 1). Y N Reseat the Memory Modules (see REP 1. The displayed LED pattern is normal. observe the state of the Diagnostic Lights. Printer. The Controller Power Supply PS1 voltages are correct. 8830.5.9) 3. Y N Perform System Check / Final Action. and Beep Codes to troubleshoot the problem. displayed on the 8825. The IOT Interface PWB and mating connectors are seated properly.4). IOT Interface PWB (Go to REP 1. Y N Reconnect any loose connections. • Check that the IOT Interface PWB is properly seated. Go to Block Schematic Diagrams in Section 7. 8850.E701 Fault Code RAP An E701 Fault Code.5) 2. or in the interconnecting ribbon cable. Controller. While the E701 Fault Code is still displayed. Go to REP 1. Procedure NOTE: Switch off the system in the following order: Scanner (if DS). The E701 Fault Code is displayed on the Printer Control Panel. Y N Use the System Lights. Memory Modules (Go to REP 1. Initial Actions • Check that the cable connection between the printer and the controller is properly seated. Go to System Board Connectors. Go to Power On Self Test (POST) in this section. Y N Reseat the IOT Interface PWB and mating connectors (see REP 1. Go to System Checkout .4) Repair Analysis Procedures (RAPs) E701 Fault Code RAP 7/2009 2-10 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . System Board connections are loose or disconnected.7. Controller. The problem could be in the printer. or 510 Printer Control Panel. Y N Replace the Power Supply.5). in the Controller. Memory Modules are seated properly. indicates a communications problem between the Printer and the Controller. Diagnostic Lights. Replace the following in the order listed: 1. Switch on the power in the following order: Scanner (if DS). System Board (Go to REP 1. Go to REP 1. Printer.

or in the interconnecting cable. • Check that the IOT Interface PWB is properly seated. IOT Interface PWB (Go to REP 1.7. Go to REP 1. and Beep Codes to troubleshoot the problem. Y N Reconnect any loose connections.4) Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 2-11 Repair Analysis Procedures (RAPs) No Test Print RAP . Y N Use the System Lights. Y N Replace the Power Supply. Go to Block Schematic Diagrams in Section 7. A test print is not produced when the system is switched on. If the test print is not produced. Replace the following in the order listed: 1. Y N Reseat the Memory Modules (see REP 1. Observe the state of the Diagnostic Lights. Go to Power On Self Test (POST) in this section. Controller. Switch on the power in the following order: Scanner (if DDS). System Board connections are loose or disconnected.5). and the Controller. The displayed LED pattern is normal. Procedure NOTE: Switch off the system in the following order: Scanner (if DDS). Y N Reseat the IOT Interface PWB and mating connectors (see REP 1. • Validate that the IOT Interface PWB is the right part number (refer to Printer Enablement Kits Figure 1). Go to REP 1. System Board (Go to REP 1. in the controller. Use channel “A” for 721p. Y N Perform System Check / Final Action. The Controller Power Supply PS1 voltages are correct. Go to System Board Connectors.5) 2. The IOT Interface PWB and mating connectors are seated properly.9) 3. the problem could be in the printer. Printer. Initial Actions • Check that the cable connection between the 721p printer and the controller is properly seated.No Test Print RAP A controller attached to a 721p Printer should produce a test print when power is switched on.5. Memory Modules are seated properly. Diagnostic Lights. Memory Modules (Go to REP 1. Go to System Checkout . Printer.4).

The controller network settings are okay. • B Go to the Workstation Checkout Procedure. Y N Inform the customer that there may be a problem with their network. the network port LEDs on the controller indicate the following: – Amber LED .ON (indicates that a network cable is connected to the port) – Yellow LED . Check that the Amber/Yellow network port LEDs are ON/blinking. • For 8825.xxx.Blinking when there is network traffic If the Yellow LED is ON and is not blinking. 8830. Subnet Mask. If the customer uses DDNS use Setting IP Address for DDNS Using dhcpSet Command. Select Setup. Ask the customer for permission to connect the workstation network cable to the laptop PC.A Lost Connection to Network RAP The purpose of this procedure is to assist you in troubleshooting a suspected network problem.xxx at the service prompt (where xxx. reference Error Messages in section 1. Type ping -c 5 xxx. The Test Print prints okay. Initial Actions • Check to ensure that all cables are fully seated at the workstation. Select Network Settings. Press the Menu button on the UI panel. print a Configuration Test Print and ensure that the appropriate Communication Parameters are set correctly and/or enabled. If there is no obvious error. Y N Configure the controller network settings.xxx. • Replace the System Board (REP 1. 2. 4. If the customer uses DHCP use Setting IP Address for DHCP Using dhcpSet Command. it is a definite indication that the network is suspect since there is usually constant traffic on a network. • For 6204 with FreeFlow Accxes: 1. Procedure The controller network port Amber LED is ON. For normal operation. • Use another network cable to connect the controller to the network. Y N Check the following in the order listed: • Ensure that the network cable is connected to the customers network. Select TCP/IP. The controller communicates with the laptop PC. Use the same TCP/IP parameters on the laptop PC as the workstation. and printer.9) B Repair Analysis Procedures (RAPs) 7/2009 2-12 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . Y N Power the Controller off then on. 3. Check the spew for an error messages. but do not stop the port spew. The controller network port Yellow LED is blinking. controller. Using the WebPMT send a test print. 8850 and 510 printers. Verify IP. and Gateway settings.9).xxx. Ping the gateway to test the controller network port.xxx denotes the controller’s assigned IP address). For static IPV4 IP addressing using Setting IP Address Using ipset Command and Setting Network Speed/Duplex using netSet Command. Go to the Workstation Checkout Procedure. Y N Use Viewing Network Configuration Using netShow Command to verify the controller network settings. 5.xxx. try the following: • Software Recovery • A Replace the System Board (REP 1.

Attempt to scan a document.A No Communication with Scanner RAP The following procedure can be used to troubleshoot a communication problem between the controller and scanner. Once the modules are installed. Procedure Check the rear of the Scanner for a “P. Reseat the Firewire PWB 3. Check that the Firewire PWB is installed. Y N Perform a Software Recovery and attempt to scan a document. A “P. Scan is successful. Resume scanning operations. Y N Establish a Serial Connection with the Controller and go to the Service Login prompt. Firewire card found: nodes = 2. Resume scanning operations. Replace Firewire PWB (REP 1. Initial Actions • Ensure that the firewire cable is fully seated in the Scanner port and Accxes Controller port. A B C Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 2-13 Repair Analysis Procedures (RAPs) . Message is displayed. Scanner is found. Scan is successful. Replace the Firewire PWB (REP 1. Verify that the following message is displayed as shown in Figure 1. Power the Controller OFF/ON. go the the No Communication with Scanner RAP. Y N If one or all of the modules are not found. Communication is restored with the Controller. perform REP 1. At the service prompt type testFirewire and press <ENTER>. Check the Laptop PC screen for the message “1394 BUS RESET RECIEVED”.” is displayed. Y N Remove and reseat the Firewire PWB. the testFirewire script will automatically try to re-install them. Y N Power OFF/ON the Scanner. raw1394 module found ohci1394 module found Modules are found. Verify that the following messages are displayed as shown in Figure 1. communication with the Scanner should resume.”. B C Resume scanning operations.6) Consult the Scanner service documentation to troubleshoot a Scanner firewire communication problem. Reseat the Firewire PWB 3. Remove then reinstall the firewire cable from the rear of the Scanner. Replace the Firewire Cable 2. Figure 1 testFirewire Output Check that the Scanner is found.6 to replace the Firewire PWB.6) Resume scanning operations. Y N At the service prompt type killAccxes and press <ENTER> to shutdown the Accxes application. Y N Perform the following in the order listed: 1. Replace the Firewire Cable 2. Y N Perform the following in the order listed: 1. If not. Xerox wide Format scanner found. If communication is still not restored. Verify that the following message is displayed as shown in Figure 1. driver = ohci1394 Firewire PWB is found.

Y N Replace the USB cable connecting the controller to the IOT PWB. Initial Actions Check the following: • Verify that the USB cable is connected between any USB port on the controller and the 6204 Copier/Printer IOT PWB. Power down then power up the controller. After approximately 2 minutes. the 6204 User Interface (UI) will display “Printer Link Down” in the status area of the display. Power down then power up the controller. Replace the controller motherboard when necessary. the printer UI indicates that the printer link is up. Y N Replace the 6204 IOT PWB. Resume operation. Procedure Connect the controller side of the USB cable to another USB port on the controller. After approximately 2 minutes.6204 “Printer Link Down” RAP If communications between the controller and the 6204 Copier/Printer IOT PWB is severed. the printer UI indicates that the printer link is up. Communication between the controller and IOT PWB takes place across a USB cable connected between any USB port on the controller and the IOT PWB. The following procedure can be used to troubleshoot a problem with the communication link between the controller and 6204 Copier/Printer. Resume operation. Repair Analysis Procedures (RAPs) 7/2009 2-14 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .

Replace the 6204 Access PWB Assembly. the 6204 User Interface indicates that the printer is ready. the printer UI will display “Communication Error” in the status area of the display.6204 “Communication Error” RAP If communications between the controller and the 6204 Copier/Printer User Interface (UI) fails. Procedure Power down the controller and printer. The following procedure can be used to troubleshoot a “Communication Error” between the controller and the 6204 UI. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 2-15 Repair Analysis Procedures (RAPs) . Power up the controller. Initial Actions Perform the following: • Reboot the controller. Resume operation. Y N Replace the 6204 User Interface. • Verify that the serial cable is connected between J2 of the USB I/O PWB on the 6204 Access PWB Assembly and J2 of the Accxes Harness Interface PWB also on the 6204 Access PWB Assembly. After approximately 2 minutes. Communication between the controller and 6204 UI takes place across a serial cable connected between the USB I/O PWB on the 6204 Access PWB Assembly and the Accxes Harness Interface PWB also on the 6204 Access PWB Assembly. • Verify that P409 is connected to J409 on the Accxes Harness Interface PWB.

Power down then power up the controller. • Verify that Standby Switch S1-1 on the 6204 Copier/Printer is set to ON. the 6204 Copier/Printer powers up and User Interface indicates that the printer is ready. • Verify that the USB cable is connected between any USB port on the controller and the USB I/O PWB on the 6204 Access PWB Assembly. The controller initiates the 6204 power up via a USB cable connected between any USB port on the controller and the USB I/O PWB on the 6204 Access PWB Assembly. The following procedure can be used to troubleshoot a blank UI on the 6204. After approximately 2 minutes. Resume operation. Replace the controller motherboard when necessary. the printer User Interface (UI) will be blank. Y N Replace the USB cable connecting the controller to the USB I/O PWB on the 6204 Access PWB Assembly. press the Power Save button. Procedure Connect the controller side of the USB cable to another USB port on the controller. the 6204 is in Sleep Mode. Resume operation. the 6204 Copier/Printer powers up and User Interface indicates that the printer is ready. Initial Actions Check the following: • Verify that the 6204 AC power source has power. If the Power Save button is lit. • Verify that Circuit Breaker CB1-1 on the 6204 Copier/Printer is set to ON. Repair Analysis Procedures (RAPs) 7/2009 2-16 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . Y N Replace the 6204 Access PWB Assembly. • Verify that one end of the printer power cable is connected to the rear of the printer and that the other end is connected to an AC power source. After approximately 2 minutes.No 6204 Printer User Interface RAP If the controller fails to power up the 6204. To exit Sleep Mode. • Verify that the ribbon cable is connected between J4 of the USB I/O PWB on the 6204 Access PWB Assembly and J4 of the Accxes Harness Interface PWB also on the 6204 Access PWB Assembly. Power down then power up the controller. • Verify that the UI Power Save button is not lit.

Y N Replace the 6204 IIT PWB. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 2-17 Repair Analysis Procedures (RAPs) . After approximately 2 minutes. Power down then power up the controller. Resume operation. Power down then power up the controller. the printer UI indicates that FX Scanner functionality is present. The following procedure can be used to troubleshoot a problem with the communication link between the controller and 6204 Copier/Printer FX Scanner. However. the UI will not contain any scanner functionality selections. the printer User Interface (UI) will not display any fault code or message. Resume operation. Communication between the controller and IIT PWB takes place across a USB cable connected between any USB port on the controller and the IIT PWB. This indicates that communications between the controller and FX Scanner is down. the printer UI indicates that FX Scanner functionality is present.No Communication with 6204 FX Scanner RAP If communications between the controller and the 6204 Copier/Printer IIT PWB fails. After approximately 2 minutes. Replace the controller motherboard when necessary. Procedure Connect the controller side of the USB cable to another USB port on the controller. Initial Actions Check the following: • Verify that the USB cable is connected between any USB port on the controller and the 6204 Copier/Printer IIT PWB. Y N Replace the USB cable connecting the controller to the IIT PWB.

Repair Analysis Procedures (RAPs) 7/2009 2-18 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .

............................................................... REP 1........................................................................................4 Repairs and Adjustments REP 1..........9 System Board ..11 Card Cage ..................................................4 Memory Modules (RAM) .......6 Firewire PWB ............ REP 1..........................................................................................................................................................................................................................................................................................................................................................................2 Controller Battery............................................................................. REP 1.....12 I/O Panel......... REP 1....7 Power Supply............................................................... REP 1............8 Processor.....................................................................................................1 Controller Cover................... REP 1......................................3 Hard Disk Drive............. REP 1............................ Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 4-3 4-6 4-8 4-11 4-15 4-19 4-22 4-24 4-29 4-31 4-33 4-35 7/2009 4-1 Repairs and Adjustments .................................10 CDROM Drive............................................................................ REP 1........................... REP 1... REP 1......... REP 1.....................................5 IOT Interface PWB....................................

Repairs and Adjustments 7/2009 4-2 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .

pull on its connector or on its strain-relief loop. press in on the locking tabs before you disconnect the cable. 5. Disconnect the network cable connector. As you pull connectors apart. 3. and the Firewire PWB cable connector from the controller. Some machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury. Perform the Controller Shutdown procedure.7 Parts List on UXC PL 8. Locate the two release buttons shown in Figure 1. Also.4 Parts List on FRX PL 8. DANGER: Ne pas effectuer de dépannnage avec le contact principal activé ou avec l'alimentation électrique appliquée à la machine. Figure 1 YKE Release Buttons 1 Security Cable Slot 2 Padlock Ring 3 Release Buttons (one on each side) CAUTION The following components in the FreeFlow Accxes Controller are susceptible to electrostatic discharge. WARNING Do not perform repair activities with the power on or electrical power supplied to the machine. if you are disconnecting this type of cable.REP 1. 4. ensure that both connectors are correctly oriented and aligned. keep them evenly aligned to avoid bending any connector pins.2 Parts List on YKE-N PL 8. before you connect a cable.1 Controller Cover Parts List on YKE PL 8. 1. Raise the cover up and pivot it toward the front of the controller. Observe all ESD procedures to avoid component damage. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 4-3 Repairs and Adjustments REP 1.9 For YKE Removal The YKE Controller Cover has two locking pins that secure the cover in the closed position. Unplug the controller power cord from the power outlet and disconnect the cord from the controller. the IOT Interface PWB cable connector. not on the cable itself. Some cables have a connector with locking tabs. NOTE: When you disconnect a cable. Press the two release buttons as you lift the cover.1 . When the pins are disengaged. the cover pivots up on hinges to allow access to the internal components of the controller. Certains éléments de la machine comportent des tensions électriques dangereuses qui peuvent causer un choc électrique et de graves blessures.5 Parts List on LVX PL 8. 2.

Press down on the right side of the cover until it closes c. Close the cover: a. 6. and fold cables out of the way as shown in Figure 2. Figure 2 YKE Controller Internal Cabling 2. Ensure that all cables are connected. 1 Floppy Drive Data Cable 2 CDROM Drive Data Cable 3 Control Panel Cable 4 Serial ATA Drive Power Cable 5 Serial ATA Drive Data Cable 6 12v Power Cable 7 Front Input / Audio Cable Gently pull the power cables toward you so that they do not get caught underneath the drives 3. Ensure that no tools or extra parts are left inside the computer 4. Reconnect the network cable connector.Replacement 1. Reconnect the controller power cord. and the Firewire PWB cable connector from the controller. 5. Press down on the left side of the cover until it closes Repairs and Adjustments REP 1. Pivot the cover down b.1 7/2009 4-4 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . the IOT Interface PWB cable connector.

and fold cables out of the way. before you connect a cable. DANGER: Ne pas effectuer de dépannnage avec le contact principal activé ou avec l'alimentation électrique appliquée à la machine. Remove the cover from the hinge tabs and set it aside on a soft nonabrasive surface. the cover pivots on hinges to allow access to the internal components of the controller. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 1. Unplug the controller power cord from the power outlet and disconnect the cord from the controller. not on the cable itself.1 . Certains éléments de la machine comportent des tensions électriques dangereuses qui peuvent causer un choc électrique et de graves blessures. 3 Padlock Ring 4. CAUTION The following components in the FreeFlow Accxes Controller are susceptible to electrostatic discharge. Insert the cover in the hinge tabs and press down on the cover until it closes and the Cover Release Latch clicks to secure the cover. 1 Security Cable Slot 2 Cover Release Latch 3. Replacement 5. Observe all ESD procedures to avoid component damage. Reconnect the controller power cord. 6. and the Firewire PWB cable connector from the controller. NOTE: When you disconnect a cable. Also. keep them evenly aligned to avoid bending any connector pins. 2. 4. Ensure that no tools or extra parts are left inside the computer 3. the IOT Interface PWB cable connector. Some machine components contain dangerous electrical voltages that can result in electrical shock and possible serious injury. As you pull connectors apart. Some cables have a connector with locking tabs. pull on its connector or on its strain-relief loop. Disconnect the network cable connector. if you are disconnecting this type of cable. press in on the locking tabs before you disconnect the cable. Repairs and Adjustments REP 1. the IOT Interface PWB cable connector. 2. When the pin is disengaged. Perform the Controller Shutdown procedure. 7/2009 4-5 Ensure that all cables are connected. Slide the Cover Release Latch as you lift the cover. and the Firewire PWB cable connector from the controller. Figure 3 YKE-N/FRX/LVX/UXC Release Button 1. Locate the Cover Release Latch shown in Figure 3. Reconnect the network cable connector. ensure that both connectors are correctly oriented and aligned. Pivot the cover up using the hinge tabs as leverage points. WARNING Do not perform repair activities with the power on or electrical power supplied to the machine.For YKE-N/FRX/LVX/UXC Removal The YKE-N/FRX/LVX/UXC Controller Cover has a single locking pin that secures the cover in the closed position. 5.

1 to open the Controller Cover. Otherwise. Figure 1 YKE Battery CAUTION The following components in the FreeFlow Accxes Controller are susceptible to electrostatic discharge. A new battery can explode if it is incorrectly installed. c. Install the new system battery.REP 1. Discard used batteries according to the manufacturer's instructions.6 Parts List on LVX PL 8. the configuration information is erased if the controller is turned off or unplugged from the electrical outlet. Remove the system battery: a. you must firmly support the connector while installing or removing a battery. Perform REP 1. 1 NOTE: To avoid damage to the battery connector.1 to close the Controller Cover. The battery may need replacing if an incorrect time or date is displayed during the boot routine. In this case. While supporting the battery connector. however. 3. and time information. The battery can last several years. Hold the battery with the "+" facing up. Observe all ESD procedures to avoid component damage. Positive Side of Battery Connector 2 System Battery 3 Negative Side of Battery Connector Replacement CAUTION 1.2 7/2009 4-6 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . Replace the battery only with the same or equivalent type recommended by the manufacturer. and slide it under the securing tabs at the positive side of the connector. Ensure that the object is inserted between the battery and the socket before you attempt to pry out the battery. b.9 For YKE Removal A coin-cell battery maintains computer configuration.1 Parts List on YKE-N PL 8. you may damage the system board by prying off the socket or by breaking circuit traces on the system board. Perform the replacement procedure in REP 1. Perform the Integrated Audio Enablement procedure to reconfigure the Controller BIOS after replacing the Controller Battery. 1. you must firmly support the connector while installing or removing a battery. a. 2.2 Controller Battery Parts List on YKE PL 8. be careful not to touch the system board with the object. NOTE: You can operate the controller without a battery. Support the battery connector by pressing down firmly on the positive side of the connector. without a battery. Repairs and Adjustments REP 1. press the battery toward the positive side of the connector and pry it up out of the securing tabs at the negative side of the connector. NOTE: To avoid damage to the battery connector. date.4 Parts List on FRX PL 8. Support the battery connector by pressing down firmly on the positive side of the connector shown in Figure 1. Locate the Battery Socket. 3. NOTE: If you pry the battery out of its socket with a blunt object. b. 2. Press the battery straight down into the connector until it snaps into place.7 Parts List on UXC PL 8. you must enter system setup and reset the configuration options.

For YKE-N/FRX/LVX/UXC Removal A coin-cell battery maintains computer configuration. and slide it under the securing tabs at the positive side of the connector. Perform the Integrated Audio Enablement procedure to reconfigure the Controller BIOS after replacing the Controller Battery. 3. Support the battery connector by pressing down firmly on the positive side of the connector shown in Figure 2. however. Press the battery straight down into the connector until it snaps into place. Install the new system battery. a. Replace the battery only with the same or equivalent type recommended by the manufacturer. CAUTION A new battery can explode if it is incorrectly installed. you must firmly support the connector while installing or removing a battery. you must enter system setup and reset the configuration options. be careful not to touch the system board with the object. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC Replacement NOTE: To avoid damage to the battery connector. Locate the Battery Socket.1 to open the Controller Cover.2 . Hold the battery with the "+" facing up. Figure 2 YKE-N/FRX/LVX/UXC Battery 1. CAUTION The following components in the FreeFlow Accxes Controller are susceptible to electrostatic discharge. Support the battery connector by pressing down firmly on the positive side of the connector. 1 System Battery 2. 3. 2. Observe all ESD procedures to avoid component damage. Otherwise.1 to close the Controller Cover. 2 Positive Side of Battery Connector NOTE: If you pry the battery out of its socket with a blunt object. you must firmly support the connector while installing or removing a battery. Discard used batteries according to the manufacturer's instructions. The battery may need replacing if an incorrect time or date is displayed during the boot routine. The battery can last several years. without a battery. While supporting the battery connector. date. Ensure that the object is inserted between the battery and the socket before you attempt to pry out the battery. b. you may damage the system board by prying off the socket or by breaking circuit traces on the system board. 3 Battery Socket Tab 4 Battery Socket NOTE: To avoid damage to the battery connector. press the battery tab away from the positive side of the connector and pry it up out of the securing tabs at the negative side of the connector. 7/2009 4-7 Repairs and Adjustments REP 1. Perform the replacement procedure in REP 1. Perform REP 1. c. the configuration information is erased if the controller is turned off or unplugged from the electrical outlet. b. In this case. NOTE: You can operate the controller without a battery. 1. and time information. Remove the system battery: a.

Figure 2 YKE Hard Disk Drive Removal 1 Tabs (2) 2 Hard Drive Figure 1 YKE Hard Disk Drive Connectors 3. do not set it on a hard surface.3 7/2009 4-8 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .3 Parts List on FRX PL 8. 1 Hard Drive Cable 2 Power Cable Press in on the tabs on each side of the drive and slide the drive out as shown in Figure 2.9 For YKE Removal NOTE: To avoid damage to the drive. 1.5 Parts List on LVX PL 8. Disconnect the power cable and hard-drive cable from the drive as shown in Figure 1. set the drive on a surface.1 to open the Controller Cover. Repairs and Adjustments REP 1. Perform REP 1.7 Parts List on UXC PL 8.3 Hard Disk Drive Parts List on YKE PL 8. such as a foam pad.REP 1. Instead. that will sufficiently cushion it. 2.1 Parts List on YKE-N PL 8.

7. 6. that will sufficiently cushion it. Figure 3 YKE Hard Disk Drive Rails 1 Drive 2 Bracket Rails (2) 3 Screws (4) 4. such as a foam pad. NOTE: To avoid damage to the drive.1 to close the Controller Cover.3 . set the drive on a surface. 3. remove the rails from the old drive by removing the two screws that secure each rail to the drive as shown in Figure 3. and prepare it for installation. Connect the power and hard drive cables to the drive. Gently slide the drive into place until you hear a click or feel the drive securely installed. If your replacement hard drive does not have the bracket rails attached. Attach the bracket rails to the new drive by aligning the screw holes on the drive with the screw holes on the bracket rails and then inserting and tightening all four screws (two screws on each rail). do not set it on a hard surface. Reinstall the Controller Software using the Controller Installation for YKE/YKE-N/FRX/ LVX/UXC procedures in Section 6 of this manual. 2. Perform the replacement procedure in REP 1.Replacement 1. Unpack the replacement hard drive. 5. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 4-9 Repairs and Adjustments REP 1. Check the documentation for the drive to verify that it is configured for your computer. Instead.

that will sufficiently cushion it.10 to reinstall the CDROM drive. and slide the drive into the bay until it clicks. CAUTION Do not lift the drive out of the controller by the cables. 1 Securing Clips (2) 6. Perform the replacement procedure in REP 1. 1. remove the bracket from the existing hard drive by unsnapping if from the drive as shown in Figure 5. Perform the replacement procedure in REP 1. 1. Figure 5 YKE-N/FRX/LVX/UXC Hard Drive Bracket Removal Figure 4 YKE-N/FRX/LVX/UXC Hard Drive Removal Hard Drive 2 Release Tabs (2) 3 Hard Drive Bracket 4. Instead. that will sufficiently cushion it. and prepare it for installation. Unpack the replacement hard drive. Install the hard drive bracket on the new hard drive.1 to open the Controller Cover. Perform REP 1. 2. 5. Slide the drive to the rear and lift the drive out of the controller.For YKE-N/FRX/LVX/UXC Removal Replacement NOTE: To avoid damage to the drive. 2 Hard Drive 7.1 to close the Controller Cover. do not set it on a hard surface. Reinstall the Controller Software using the Controller Installation for YKE/YKE-N/FRX/ LVX/UXC procedures in Section 6 of this manual. 5. 3. Perform REP 1. Disconnect the power and hard drive cables from the hard drive. do not set it on a hard surface. 8. such as a foam pad.3 1 7/2009 4-10 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . 2. If your replacement hard drive does not have the plastic hard drive bracket attached. set the drive on a surface. Instead. Doing so may damage the cables and cable connectors. Check the documentation for the drive to verify that it is configured for your computer. 4. Press in on the two plastic securing clips on each side of the drive as shown in Figure 4. such as a foam pad. 3.10 to remove the CDROM drive. Repairs and Adjustments REP 1. set the drive on a surface. Locate the correct slot for the drive. 9. Connect the power and hard drive cables to the new hard drive. NOTE: To avoid damage to the drive.

keep them separate from any new modules that you may have. your computer may not start properly. Otherwise. Press out the securing clip at each end of the memory module connector as shown in Figure 2.1 Parts List on YKE-N PL 8.9 For YKE Removal NOTE: If you remove your original memory modules from the computer during a memory upgrade. NOTE: Do not install ECC memory modules.4 Memory Modules (RAM) NOTE: Memory purchased from Dell is covered under your computer warranty Parts List on YKE PL 8. If the DDR2 memory modules are not installed in matched pairs. NOTE: Dual-channel DDR2 memory modules should be installed in pairs of matched memory size.4 . CAUTION The following components in the FreeFlow Accxes Controller are susceptible to electrostatic discharge.5 Parts List on LVX PL 8. Figure 2 YKE RAM Module Clips Figure 1 YKE RAM Modules A matched pair of memory modules in connectors DIMM_1 and DIMM_2 (white securing clips) B matched pair of memory modules in connectors DIMM_3 and DIMM_4 (black securing clips) Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 3.3 Parts List on FRX PL 8. and technology. 2. Repairs and Adjustments REP 1. You should install your original memory modules in pairs either in connectors DIMM1 and DIMM2 or connectors DIMM3 and DIMM4 NOTE: The YKE Controller ships with a standard memory configuration of 512MB of DDR2 RAM (two 256MB memory modules). Observe all ESD procedures to avoid component damage.7 Parts List on UXC PL 8.1 to open the Controller Cover. Perform REP 1. even if you purchased the new modules from Dell. but with a slight reduction in performance. 1. NOTE: Be sure to install a single memory module in DIMM_1. before you install modules in the other connectors. do not pair an original memory module with a new memory module.REP 1. See the label in the upper-right corner of the module to determine the module's capacity. speed. the connector closest to the processor. 7/2009 4-11 1 Memory connector closest to the processor 2 Securing clips (2) 3 Connector Remove the RAM module. the computer will continue to operate. If possible.

4 7/2009 4-12 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . Observe all ESD procedures to avoid component damage. NOTE: If you insert the module correctly.1 to close the Controller Cover.Replacement CAUTION The following components in the FreeFlow Accxes Controller are susceptible to electrostatic discharge. press the module straight down into the connector while you apply equal force to each end of the module. 2. 1. Figure 4 YKE RAM Module Clips 3. Figure 3 YKE RAM Module Insertion 1 Cutouts (2) 2 RAM Module 3 Notch 4 Crossbar NOTE: To avoid damage to the memory module. Align the notch on the bottom of the module with the crossbar in the connector as shown in Figure 3. Insert the module into the connector until the module snaps into position. the securing clips snap into the cutouts at each end of the module as shown in Figure 4. Perform the replacement procedure in REP 1. Repairs and Adjustments REP 1.

1 Memory Module 2 Securing clips (2) Remove the memory module. your computer may not start properly. NOTE: Do not install ECC memory modules. 2. before you install modules in the other connectors. do not pair an original memory module with a new memory module. but with a slight reduction in performance. If possible. Perform REP 1. NOTE: Be sure to install a single memory module in DIMM_1.1 to open the Controller Cover. If the DDR2 memory modules are not installed in matched pairs.10 to remove the CDROM drive. and technology. Otherwise.4 . Carefully press out the securing clip at each end of the memory module connector as shown in Figure 6. Figure 5 YKE-N/FRX/LVX/UXC RAM Modules A matched pair of memory modules in connectors DIMM_1 and DIMM_2 (white securing clips) B matched pair of memory modules in connectors DIMM_3 and DIMM_4 (black securing clips) NOTE: Memory purchased from Dell is covered under your computer warranty NOTE: If you remove your original memory modules from the computer during a memory upgrade. Perform REP 1. keep them separate from any new modules that you may have. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 4-13 Repairs and Adjustments REP 1. NOTE: Dual-channel DDR2 memory modules should be installed in pairs of matched memory size. even if you purchased the new modules from Dell. speed. Observe all ESD procedures to avoid component damage. 3. You should install your original memory modules in pairs either in connectors DIMM1 and DIMM2 or connectors DIMM3 and DIMM4 NOTE: The YKE-N/FRX/LVX/UXC Controller ships with a standard memory configuration of 1GByte of DDR2 RAM (two 512MB memory modules). 1. Figure 6 YKE-N/FRX/LVX/UXC RAM Module Clips 4. See the label in the upper-right corner of the module to determine the module's capacity. the computer will continue to operate. the connector closest to the processor.CAUTION For YKE-N/FRX/LVX/UXC Removal The following components in the FreeFlow Accxes Controller are susceptible to electrostatic discharge.

Figure 8 YKE-N/FRX/LVX/UXC RAM Module Clips 3.4 7/2009 4-14 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . Align the notch on the bottom of the module with the crossbar in the connector as shown in Figure 7.1 to close the Controller Cover. Perform the replacement procedure in REP 1. Insert the module into the connector until the module snaps into position. Observe all ESD procedures to avoid component damage. Repairs and Adjustments REP 1. 1. press the module straight down into the connector while you apply equal force to each end of the module. the securing clips snap into the cutouts at each end of the module as shown in Figure 8.10 to reinstall the CDROM Drive. Replacement Perform the replacement procedure in REP 1.4. CAUTION The following components in the FreeFlow Accxes Controller are susceptible to electrostatic discharge. 2. Figure 7 YKE-N/FRX/LVX/UXC RAM Module Insertion 1 Cutouts (2) 2 RAM Module 3 Notch 4 Crossbar NOTE: To avoid damage to the memory module. NOTE: If you insert the module correctly.

11 to remove the Card Cage. Press the lever on the retention arm and raise the retention arm as shown in Figure 1.9 For YKE Removal Two types of IOT Interface PWBs can be installed in the controller: P193 Interface and 721p Interface VIII.5 .2 Parts List on YKE-N PL 8.7 Parts List on UXC PL 8. Perform REP 1. Figure 1 YKE IOT Interface PWB Removal Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 4-15 1 Lever 2 Retention Arm 3 Filler Bracket 4 IOT Interface PWB 5 IOT Interface PWB Edge Connector 6 IOT Interface PWB Card Connector 7 Riser Board 8 Card Cage Repairs and Adjustments REP 1.REP 1.6 Parts List on LVX PL 8. 1. NOTE: See the documentation that came with the card for information on configuring the card.5 IOT Interface PWB Parts List on YKE PL 8. Observe all ESD procedures to avoid component damage. and ease it out of its connector. 4. 3. 2. CAUTION The following components in the FreeFlow Accxes Controller are susceptible to electrostatic discharge. Perform REP 1.1 to open the Controller Cover.4 Parts List on FRX PL 8. or otherwise customizing it for your computer. making internal connections. See Printer Enablement Kits in Section 8 for more information on these PWBs. Grasp the IOT Interface PWB by its top corners.

Figure 2 P193 Interface Card Dipswitch SW1 1. Lower the retention arm and press it into place. Perform the replacement procedure in REP 1. 2. 3. securing the IOT Interface PWB in the Card Cage.11 to reinstall the Card Cage.5 7/2009 4-16 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . Remove the full height bracket from the old IOT Interface PWB and install it on the new IOT Interface PWB. 5.1 to close the Controller Cover. Repairs and Adjustments REP 1. Insert the IOT Interface PWB into the card connector. 4. Perform the replacement procedure in REP 1.Replacement NOTE: The P193 Interface Card has a dipswitch setting that must be set as shown in Figure 2 in order to function with the printer. NOTE: The IOT Interface PWB can be inserted in either slot in the Card Cage. Go to Printer Enablement Kits.

making internal connections. securing the IOT Interface PWB in the Card Cage. and ease it out of its connector. 4. Lower the Card Retention Latch and press it into place.Replacement For YKE-N/FRX/LVX Removal Two types of IOT Interface PWBs can be installed in the controller: P193 Interface and 721p Interface VIII. Grasp the IOT Interface PWB by its top corners. NOTE: See the documentation that came with the card for information on configuring the card. Remove the full height bracket from the old IOT Interface PWB and install it on the new IOT Interface PWB. 3. Perform the replacement procedure in REP 1. NOTE: The IOT Interface PWB can be inserted in either slot in the Card Cage. See Printer Enablement Kits in Section 8 for more information on these PWBs. Go to Printer Enablement Kits.5 . Perform REP 1.11 to reinstall the Card Cage.1 to open the Controller Cover. 2. 1. 5. Figure 3 YKE-N/FRX/LVX IOT Interface PWB Removal 1 Release Tab 2 Card Retention Latch 3 Card 4 Card Edge Connector 5 Card Connector Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 4-17 Repairs and Adjustments REP 1. CAUTION The following components in the FreeFlow Accxes Controller are susceptible to electrostatic discharge. Figure 4 P193 Interface Card Dipswitch SW1 1. Perform REP 1. or otherwise customizing it for your computer. Perform the replacement procedure in REP 1. 2.1 to close the Controller Cover. 4. NOTE: The P193 Interface Card has a dipswitch setting that must be set as shown in Figure 4 in order to function with the printer. Press the Release Tab to raise the Card Retention Latch as shown in Figure 3. Insert the IOT Interface PWB into the card connector.11 to remove the Card Cage. Observe all ESD procedures to avoid component damage. 3.

Insert the IOT Interface PWB into the card connector. CAUTION The following components in the FreeFlow Accxes Controller are susceptible to electrostatic discharge. 2. 1. NOTE: See the documentation that came with the card for information on configuring the card. 4. 3. Perform the replacement procedure in REP 1. NOTE: The P193 Interface Card has a dipswitch setting that must be set as shown in Figure 6 in order to function with the printer. Perform REP 1. Remove the full height bracket from the old IOT Interface PWB and install it on the new IOT Interface PWB. Figure 5 UXC IOT Interface PWB Removal 1 Card 2 Retention Latch 3 System Board Connector 4 Release Tab Repairs and Adjustments REP 1. NOTE: The IOT Interface PWB can be inserted in either slot in the Card Cage.5 7/2009 4-18 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . Press the Release Tab to raise the Card Retention Latch as shown in Figure 5. Go to Printer Enablement Kits.1 to open the Controller Cover.1 to close the Controller Cover. Observe all ESD procedures to avoid component damage. making internal connections. securing the IOT Interface PWB in the Card Cage. 3. or otherwise customizing it for your computer. Figure 6 P193 Interface Card Dipswitch SW1 1. and ease it out of its connector. Lower the Card Retention Latch and press it into place. See Printer Enablement Kits in Section 8 for more information on these PWBs. 2. Grasp the IOT Interface PWB by its top corners.Replacement For UXC Removal Two types of IOT Interface PWBs can be installed in the controller: P193 Interface and 721p Interface VIII.

6 . Insert the Firewire PWB into the card connector as shown in Figure 1.11 to remove the Card Cage.2 Parts List on YKE-N PL 8. 4. Grasp the Firewire PWB by its top corners. securing the Firewire PWB in the Card Cage. Perform the replacement procedure in REP 1. 4. 2. Perform REP 1.4 Parts List on FRX PL 8. Perform the replacement procedure in REP 1. NOTE: See the documentation that came with the card for information on configuring the card.7 Parts List on UXC PL 8. 3. Perform REP 1. Lower the retention arm and press it into place. Press the lever on the retention arm and raise the retention arm Figure 1. 1. 3.6 Firewire PWB 2 Retention Arm Parts List on YKE PL 8.9 For YKE Removal 3 Filler Bracket 4 Firewire PWB 5 Firewire PWB Edge Connector 6 Firewire PWB Card Connector 7 Riser Board 8 Card Cage Replacement CAUTION The following components in the FreeFlow Accxes Controller are susceptible to electrostatic discharge. 2. Observe all ESD procedures to avoid component damage.1 to close the Controller Cover. NOTE: The Firewire PWB can be inserted in either slot in the Card Cage.1 to open the Controller Cover.6 Parts List on LVX PL 8. and ease it out of its connector.11 to reinstall the Card Cage. 1. making internal connections. NOTE: See the documentation that came with the Firewire PWB for information on configuring the card. making internal connections. or otherwise customizing it for your computer. Figure 1 YKE Firewire PWB Removal 1 Lever Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 4-19 Repairs and Adjustments REP 1. or otherwise customizing it for your computer.REP 1.

Perform REP 1. 1. and ease it out of its connector. making internal connections. Grasp the Firewire PWB by its top corners.1 to open the Controller Cover. Press the lever on the retention arm and raise the retention arm as shown in Figure 2. Perform REP 1. Perform the replacement procedure in REP 1. Figure 2 YKE-N/FRX/LVX Firewire PWB Removal 1 Release Tab 2 Card Retention Latch 3 Card 4 Card Edge Connector 5 Card Connector Repairs and Adjustments REP 1. 2. 3. Insert the Firewire PWB into the card connector. 3. 2.11 to remove the Card Cage. 4. 1. Observe all ESD procedures to avoid component damage. making internal connections. CAUTION The following components in the FreeFlow Accxes Controller are susceptible to electrostatic discharge.1 to close the Controller Cover. NOTE: The Firewire PWB can be inserted in either slot in the Card Cage. or otherwise customizing it for your computer. NOTE: See the documentation that came with the card for information on configuring the card.11 to reinstall the Card Cage. 4. Perform the replacement procedure in REP 1. or otherwise customizing it for your computer. securing the Firewire PWB in the Card Cage.Replacement For YKE-N/FRX/LVX Removal NOTE: See the documentation that came with the Firewire PWB for information on configuring the card. Lower the retention arm and press it into place.6 7/2009 4-20 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .

or otherwise customizing it for your computer. securing the Firewire PWB in the Card Cage. and ease it out of its connector. Observe all ESD procedures to avoid component damage. Perform REP 1.1 to close the Controller Cover. 3. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 4-21 Repairs and Adjustments REP 1. Insert the Firewire PWB into the card connector. making internal connections. Grasp the Firewire PWB by its top corners. 1. making internal connections. For UXC Removal 2. CAUTION The following components in the FreeFlow Accxes Controller are susceptible to electrostatic discharge. Lower the retention arm and press it into place. 3.1 to open the Controller Cover. or otherwise customizing it for your computer. 1. NOTE: See the documentation that came with the card for information on configuring the card.NOTE: The Firewire PWB can be inserted in either slot in the Card Cage. Perform the replacement procedure in REP 1. 2. Press the lever on the retention arm and raise the retention arm Figure 3.6 . Figure 3 UXC Firewire PWB Removal 1 Card 2 Retention Latch 3 System Board Connector 4 Release Tab Replacement NOTE: See the documentation that came with the Firewire PWB for information on configuring the card.

2.9 For YKE Removal 1. To remove the power cables.11 to remove the card cage. You must route these cables properly when you replace them to prevent their being pinched or crimped.1 to open the Controller Cover. Perform the replacement procedure in REP 1. 7/2009 4-22 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .7 Power Supply Parts List on YKE PL 8. Press down on the Handle. Repairs and Adjustments REP 1.7 Parts List on UXC PL 8. 4. 2. 5. use the cables as leverage and pull away from the clips while you pull on the metal clips with your fingers. Reconnect power supply connectors P1 through P7. Perform REP 1. 7.REP 1. Figure 1 YKE Power Supply Removal 1 Release Button 2 Handle 3 AC Power Connector 6. 4. You must route these cables properly when you replace them to prevent their being pinched or crimped. Perform the replacement procedure in REP 1. Disconnect power supply connectors P1 through P7 from the system board and the drives. Lift the power supply up and out of the computer.5 Parts List on LVX PL 8. Remove the power cables from the side of the hard drive. NOTE: The routing of the DC power cables underneath the tabs in the computer frame as you remove them from the system board and drives. shown in Figure 1. to activate the release button.11 to reinstall the Card Cage. Perform REP 1. NOTE: The routing of the DC power cables underneath the tabs in the computer frame as you remove them from the system board and drives.7 3. Replacement 1.1 to close the Controller Cover.1 Parts List on YKE-N PL 8.3 Parts List on FRX PL 8. 3. Slide the power supply toward the front of the computer approximately 1 inch. Slide the power supply into place.

For YKE-N/FRX/LVX/UXC Removal Replacement 1.1 to open the Controller Cover. 3. CAUTION Before connecting the power cord to the YKE-N/FRX/LVX/UXC Controller. Perform REP 1. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 4-23 Repairs and Adjustments REP 1. Replace the screws that secure the power supply to the back of the computer chassis. 2. 4.10 to reinstall the CDROM drive. You must route these cables properly when you replace them to prevent their being pinched or crimped. Slide the power supply into place. Press the release button located on the floor of the computer chassis as shown in Figure 2. Remove the two screws that attach the power supply to the back of the computer chassis. Perform the replacement procedure in REP 1.10 to remove the CDROM drive. Perform REP 1. Disconnect all DC power cables from the System Board and drives (CDROM. Hard Disk). ensure that the Voltage Selector Switch on the rear of the controller is set to the input power source. 1. Perform the replacement procedure in REP 1. 2. Disconnect all DC power cables from the System Board and drives (CDROM. Figure 2 YKE-N/FRX/LVX/UXC Power Supply Removal 6. 4. 1 Release Button 2 Power Supply 3 Screws (2) 4 AC Power Connector Slide the power supply toward the front of the computer by approximately 1 inch and lift the power supply out of the computer.7 . 5. 3. NOTE: Note the routing of the DC power cables underneath the tabs in the computer chassis as you remove them from the system board and drives. 5. Hard Disk).1 to close the Controller Cover.

REP 1.8 Processor
Parts List on YKE PL 8.2
Parts List on YKE-N PL 8.4
Parts List on FRX PL 8.6
Parts List on LVX PL 8.7
Parts List on UXC PL 8.9
For YKE
Removal
1.

Perform REP 1.1 to open the Controller Cover.

2.

Disconnect the cooling fan power cable from the FAN connector on the system board.

3.

Disconnect the power cable from the 12VPOWER connector on the system board

4.

Remove the heat sink:
a.

Press the tab on the green securing clip to remove the clip from the retention base
as shown in Figure 1.
NOTE: The Heat Sink may differ in appearance than illustrated below, but is
removed and reinstalled in the same manner.
Figure 2 YKE Processor Heat Sink
1

Heat Sink / Blower Assembly

2

Screw

3

Tab

4

Retention Base

5

Heat Sink

6

Screw

NOTE: If you are installing a processor upgrade kit from Dell, discard the original heat
sink. If you are not installing a processor upgrade kit from Dell, reuse the original heat sink
when you install your new processor.
6.

Open the processor cover as shown in Figure 3.

Figure 1 YKE Processor

b.

1

Securing Clip

2

Tab

3

Retention Base

Remove the heat sink by pressing the tab while lifting one end of the heat sink.
NOTE: Lay the heat sink down with the thermal material facing upward.

5.

Remove the two screws on the blower to remove it from the heat sink.

Repairs and Adjustments

REP 1.8

7/2009
4-24

Re-issue
FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC

Figure 3 YKE Processor Removal
Processor Cover

2

Processor

3

Socket

1

Processor Cover

Release Lever

2

Tab

3

Processor

4

Socket

5

Center Cover Latch

6

Release Lever

7

Front Alignment Notch

8

Socket and Processor Pin 1 Indicator

9

Rear Alignment Notch

4
7.

Figure 4 YKE Processor Replacement

1

Remove the processor from the socket.
NOTE: Leave the release lever extended in the release position so that the socket is
ready for the new processor.

Replacement
CAUTION
The following components in the FreeFlow Accxes Controller are susceptible to electrostatic
discharge. Observe all ESD procedures to avoid component damage.

6.

NOTE: When replacing the processor, do not touch any of the pins inside the socket or allow
any objects to fall on the pins in the socket.
1.

NOTE: Ensure that the tab on the processor cover is positioned underneath the center
cover latch on the socket.

Unpack the new processor, being careful not to touch the underside of the processor.

7.

NOTE: You must position the processor correctly in the socket to avoid permanent damage to the processor and the computer when you turn on the computer.

Pivot the socket release lever back toward the socket and snap it into place to secure the
processor.

8.

Reinstall the two screws that attach the blower to the heat sink.

9.

Install the heat sink/blower assembly:

2.

If the release lever on the socket is not fully extended, move it to that position.

3.

Orient the front and rear alignment notches on the processor with the front and rear alignment notches on the socket.

4.

When the processor is fully seated in the socket, close the processor cover.

Align the pin-1 corners of the processor and socket.

Place one end of the heat sink under the tab on one side of the retention base.

Lower the heat sink until the heat sink fits securely under the tab on the retention
base as shown in Figure 5.

NOTE: To avoid damage, ensure that the processor aligns properly with the socket, and
do not use excessive force when you install the processor.
5.

Set the processor lightly in the socket and ensure that the processor is positioned correctly as shown in Figure 4.

Re-issue
FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC

7/2009
4-25

Repairs and Adjustments

REP 1.8

Figure 6 YKE Lowering the Securing Clip Into Place

Figure 5 YKE Processor Reinstallation

1

Securing Clip

2

Tab

3

Slot

4

Retention Base

1

Heat Sink / Blower Assembly

2

Screw

3

Tab

4

Retention Base

5

Heat Sink

10. Reconnect the cooling fan power cable to the FAN connector on the system board.

6

Screw

11. Reconnect the power cable to the 12VPOWER connector on the system board.

NOTE: The Heat Sink may differ in appearance than illustrated below, but is
removed and reinstalled in the same manner.

12. Perform the replacement procedure in REP 1.1 to close the Controller Cover.

Insert the securing clip by placing the notched end of the clip opposite the tab into
the slot on the retention base. Press the securing clip tab and lower the securing clip
into place as shown in Figure 6. Ensure that the notched ends of the securing clip
are secured in the retention base slots.

Repairs and Adjustments

REP 1.8

7/2009
4-26

Re-issue
FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC

Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 4-27 1 Center Cover Latch 2 Processor Cover 3 Processor 4 Socket 5 Release Lever Gently remove the processor from the socket.For YKE-N/FRX/LVX/UXC Removal 1. Loosen the captive screw on each side of the heat sink assembly as shown in Figure 7. Open the processor cover by sliding the release lever from under the center cover latch on the socket. Perform REP 1. Rotate the heat sink assembly upward. 4. Figure 8 YKE-N/FRX/LVX/UXC Processor Removal Figure 7 YKE-N/FRX/LVX/UXC Heat Sink Removal 1 Heat Sink Assembly 2 Captive Screw Housing (2) 5.1 to open the Controller Cover. Leave the release lever extended in the release position so that the socket is ready for the new processor. Repairs and Adjustments REP 1. Then pull the lever back to release the processor as shown in Figure 8. 2. and remove the assembly from the computer. 3.8 .

5. Figure 9 YKE-N/FRX/LVX/UXC Processor Replacement 1 Processor Cover 2 Tab 3 Processor 4 Socket 5 Center Cover Latch 6 Release Lever 7 Front Alignment Notch Repairs and Adjustments REP 1. and do not use excessive force when you install the processor. 2. Observe all ESD procedures to avoid component damage. Figure 10 YKE-N/FRX/LVX/UXC Heat Sink Assembly Replacement 1 Heat Sink Assembly 2 Heat Sink Assembly Bracket 3 Captive Screw Housing (2) 10. 4. 9.1 to close the Controller Cover. Reinstall the two screws that attach the blower to the heat sink. 8 Unpack the new processor. ensure that the processor aligns properly with the socket. 3. Orient the front and rear alignment notches on the processor with the front and rear alignment notches on the socket. Socket and Processor Pin 1 Indicator 9 Rear Alignment Notch When the processor is fully seated in the socket. Pivot the socket release lever back toward the socket and snap it into place to secure the processor. close the processor cover. 7. move it to that position. Set the processor lightly in the socket and ensure that the processor is positioned correctly as shown in Figure 9. NOTE: Ensure that the tab on the processor cover is positioned underneath the center cover latch on the socket. do not touch any of the pins inside the socket or allow any objects to fall on the pins in the socket. NOTE: When replacing the processor. NOTE: To avoid damage. Tighten the two captive screws. Align the pin-1 corners of the processor and socket. If the release lever on the socket is not fully extended. 1. 6.8 7/2009 4-28 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .Replacement CAUTION The following components in the FreeFlow Accxes Controller are susceptible to electrostatic discharge. 8. Perform the replacement procedure in REP 1. NOTE: You must position the processor correctly in the socket to avoid permanent damage to the processor and the computer when you turn on the computer. Install the heat sink assembly by placing the back on to the heat sink assembly bracket and rotating the heat seat assembly toward the computer base as shown in Figure 10. being careful not to touch the underside of the processor.

Perform REP 1. 1. Remove the screw securing the System Board to the controller frame and slide the System Board assembly toward the front of the computer. 6. 5.1 to open the Controller Cover. 6.11 to reinstall the Card Cage. Perform the replacement procedure in REP 1. Perform REP 1. Perform REP 1. Orient the replacement System Board by aligning the notches on the bottom to the tabs on the computer. 4. 9.9.4 to reinstall the Memory Modules. Figure 2 YKE System Board Jumper Settings NOTE: Before you remove the existing system board assembly.9 For YKE Removal 1. Perform the replacement procedure in REP 1. Perform REP 1. PSWD RTCRST Password Enabled (Default is Jumpered) Real-time Clock Reset (Default is disabled) Jumpered Unjumpered NOTE: Some components and connectors on the replacement system board may be in different locations than the corresponding connectors on the existing system board. Slide the System Board assembly toward the back of the controller and secure the board to the controller frame with the screw. 3. CAUTION The following components in the FreeFlow Accxes Controller are susceptible to electrostatic discharge.6 Parts List on LVX PL 8. 5. 2. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 4-29 Repairs and Adjustments REP 1. Reconnect all cables to the System Board. 3. Install the Processor in to replacement System Board using the replacement procedure in REP 1. 10.8 to reinstall the Processor. and then lift it up and away as shown in Figure 2. Place the System Board assembly that you just removed next to the replacement System Board. 8. Figure 1 YKE System Board Removal 4. Perform REP 1. 7. Configure the jumper settings of the replacement System Board as listed in Table 2 and shown in Figure 3. 11.8 to remove the Processor. Perform the replacement procedure in REP 1.7 to remove the Power Supply. Observe all ESD procedures to avoid component damage.11 to remove the Card Cage. Disconnect all cables from the System Board. Perform the replacement procedure in REP 1. Perform the replacement procedure in REP 1.7 Parts List on UXC PL 8. 2. visually compare the replacement system board to the existing system board to make sure that you have the correct part.4 to remove the Memory Modules.9 System Board Replacement Parts List on YKE Not Available Parts List on YKE-N PL 8.7 to reinstall the Power Supply.REP 1.4 Parts List on FRX PL 8.9 . 7.1 to close the Controller Cover.

Remove the screws. CAUTION The following components in the FreeFlow Accxes Controller are susceptible to electrostatic discharge. 1.7 to remove the Power Supply. Gently align the new System Board into the chassis and slide it toward the back of the computer. Perform REP 1. Perform the replacement procedure in REP 1. Figure 3 YKE-N/FRX/LVX/UXC System Board Removal 1 System Board 2 Screws (10) Repairs and Adjustments REP 1.4 to reinstall the Memory Modules.1 to close the Controller Cover. 3. Reconnect all cables to the System Board. 7.9 7/2009 4-30 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .11 to reinstall the Card Cage.7 to reinstall the Power Supply. visually compare the replacement system board to the existing system board to make sure that you have the correct part. Perform REP 1. Perform the replacement procedure in REP 1. Perform REP 1. 3.8 to reinstall the Processor. 8. Perform the replacement procedure in REP 1. Perform the replacement procedure in REP 1. 2. 2. securing the System Board to the controller frame and slide the System Board assembly toward the front of the computer. 6. Perform REP 1.For YKE-N/FRX/LVX/UXC Removal Replacement 1. Disconnect all cables from the System Board. 4. and then lift it up and away. shown in Figure 4. 7.8 to remove the Processor. Secure the System Board to the computer frame using the screws (10) removed in step 7 of the removal procedure. 5.1 to open the Controller Cover. Observe all ESD procedures to avoid component damage. Perform REP 1. 5. NOTE: Before you remove the existing system board assembly.11 to remove the Card Cage. Perform the replacement procedure in REP 1. 4.4 to remove the Memory Modules. 6.

Figure 1 YKE CDROM Drive Removal FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 1 7/2009 4-31 Repairs and Adjustments REP 1. Perform the replacement procedure in REP 1. 1. and then slide the drive upward and remove it from the drive bay as shown in Figure 1.9 For YKE Removal 1. Attach the bracket to the new drive by aligning the screw holes on the drive with the screw holes on the bracket rails and then inserting and tightening all four screws (two screws on each rail). Disconnect the power and CDROM drive cables from the back of the CDROM drive.7 Parts List on UXC PL 8. NOTE: Check the documentation that accompanied the drive to verify that the drive is configured for your computer. Unpack the drive and prepare it for installation. Press inward on the two tabs on the sides of the drive.3 Parts List on FRX PL 8.1 to open the Controller Cover. remove the rails from the old drive by removing the two screws that secure each rail to the drive as shown in Figure 2. and fold cables out of the way to provide airflow for the fan and cooling vents.1 to close the Controller Cover.10 CDROM Drive Replacement Parts List on YKE PL 8. Re-issue Drive 2 Bracket Rails (2) 3 Screws (4) Gently slide the drive into place until you hear a click or feel the drive securely installed.REP 1. If you are installing an IDE drive. Check all cable connections. configure the drive for the cable select setting.5 Parts List on LVX PL 8. 6. Connect the power and CDROM drive cables to the CDROM drive.1 Parts List on YKE-N PL 8. 2. Figure 2 YKE CDROM Drive Rails 3. 5. Perform REP 1. If the replacement drive does not have the bracket rails attached.10 . 3. 2. 4.

1 Drive Release Latch 2 CDROM Drive Disconnect the power and CDROM drive cables from the back of the CDROM drive.1 to open the Controller Cover. Replacement 1. NOTE: Check the documentation that accompanied the drive to verify that the drive is configured for your computer. configure the drive for the cable select setting. 7/2009 4-32 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . and fold cables out of the way to provide airflow for the fan and cooling vents.For YKE-N/FRX/LVX/UXC Removal 1. Perform REP 1. Figure 3 YKE-N/FRX/LVX/UXC CDROM Removal 3. Remove the three shoulder screws from the existing CDROM drive and insert the screws in the new CDROM drive as shown in Figure 4. Pull up on the Drive Release Latch and slide the drive towards the back of the controller as shown in Figure 3. Repairs and Adjustments REP 1. as shown in Figure 5. Check all cable connections. 2. until it clicks into place. Connect the power and CDROM drive cables to the back of the new CDROM drive. Perform the replacement procedure in REP 1. Unpack the drive and prepare it for installation. 4. Figure 4 YKE-N/FRX/LVX/UXC Shoulder Screws Installation 3. Lift the drive out of the controller.10 Figure 5 YKE-N/FRX/LVX/UXC CDROM Installation 5. 2. Align the shoulder screws with the screw guides and slide the CDROM drive into the bay.1 to close the Controller Cover. 6. If you are installing an IDE drive.

Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 4-33 Repairs and Adjustments REP 1.7 Parts List on UXC PL 8. Perform REP 1.1 to open the Controller Cover. Check any cables connected to cards through the back-panel openings. Ensure that the riser board is fully seated in the connector on the system board. d.11 Card Cage Parts List on YKE PL 8. Gently pull on the handle and lift the card cage up and away from the computer as shown in Figure 1. 2. 1 Card Cage 2 Tabs (2) 3 Slots (2) Slide the card cage down into place.5 Parts List on LVX PL 8. Route cable required for the card(s) through the back panel opening and reconnect the cable(s) to the card(s).9 For YKE Removal 1. c.3 Parts List on FRX PL 8. b. Align the tabs in the side of the card cage with the slots on the side of the computer as shown in Figure 2. Replace the card cage: a.11 .2 Parts List on YKE-N PL 8. Figure 2 YKE Card Cage Installation b. Disconnect any cables that will not reach the card cage once they are removed from the computer. Remove the card cage: a. Figure 1 YKE Card Cage Removal 1 Card Cage 2 Handle Replacement 1.1 to close the Controller Cover.REP 1. Perform the replacement procedure in REP 1. e.

c. b. Replacement 1. Figure 4 YKE-N/FRX/LVX Card Cage Installation b. Disconnect any cables that will not reach the card cage once they are removed from the computer. Remove the card cage: a. Ensure that the riser board is fully seated in the connector on the system board. Perform the replacement procedure in REP 1. d.1 to open the Controller Cover.For YKE-N/FRX/LVX Removal 1. Check any cables connected to cards through the back-panel openings. e. Route cable(s) required for the card(s) through the back panel opening and reconnect the cable(s) to the card(s). 2. Align the tabs in the side of the card cage with the slots on the side of the computer as shown in Figure 4. Gently pull on the handle and lift the card cage up and away from the computer as shown in Figure 3. Repairs and Adjustments REP 1.1 to close the Controller Cover.11 7/2009 4-34 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . Figure 3 YKE-N/FRX/LVX Card Cage Removal 1 Riser Card Cage 2 Handle 1 Riser Card Cage 2 Slots 3 Riser Boards (2) 4 System Board Connectors (2) Slide the card cage down into place. Replace the card cage: a. Perform REP 1.

3. Disconnect all cables that are connected to the I/O panel as shown in Figure 1.3 Parts List on FRX PL 8.12 .3 Hard Disk Drive for the location of the cable. See REP 1. Replacement CAUTION 1. Insert the I/O Panel into the controller and secure the panel to the controller with the screw. 3. Reconnect the Hard Disk Drive data cable. 2. Disconnect the Hard Disk Drive data cable. The following components in the FreeFlow Accxes Controller are susceptible to electrostatic discharge. Reconnect all I/O Panel cables.1 to open the Controller Cover. 2. Perform the replacement procedure in REP 1. Figure 1 YKE I/O Panel 1 Chassis Intrusion Switch Cable Connector 2 Internal Speaker Cable Connector Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 4-35 Repairs and Adjustments REP 1.1 to close the Controller Cover. Observe all ESD procedures to avoid component damage.REP 1. Perform REP 1.12 I/O Panel 3 I/O Cable Connector Parts List on YKE PL 8.5 Parts List on LVX PL 8. Remove the mounting screw that secures the I/O panel to the controller and remove the I/ O panel from the controller.7 For YKE Removal 4 Control Panel Cable Connector 5 Mounting Screw 6 Front Audio Cable Connector 4. 1. 4.1 Parts List on YKE-N PL 8.

For YKE-N/FRX/LVX
Removal

Replacement
NOTE: Use the guides on the I/O Panel Bracket to help position the I/O Panel in place and use
the notch on the I/O Panel Bracket to help seat the card.

CAUTION
The following components in the FreeFlow Accxes Controller are susceptible to electrostatic
discharge. Observe all ESD procedures to avoid component damage.

1.

1.

Perform REP 1.1 to open the Controller Cover.

2.

Reconnect the I/O Cable to the I/O Panel.

2.

Remove the I/O Cable from the I/O Panel by pulling on the pull-loop as shown in Figure 2.

3.

Remove the screw that secure the I/O Panel to the computer frame.

3.

Perform the replacement procedure in REP 1.1 to close the Controller Cover.

Insert the I/O Panel into the controller and secure the panel to the controller with the
screw.

Figure 2 YKE-N/FRX/LVX I/O Panel

4.

1

Securing Screw

2

I/O Panel

3

I/O Cable Connector

4

I/O Connector Pull-loop

Gently rotate and slide the I/O Panel away from the computer.

Repairs and Adjustments

REP 1.12

7/2009
4-36

Re-issue
FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC

5 Parts Lists
Introduction .....................................................................................................................
Subsystem Information ...................................................................................................
Symbology ......................................................................................................................
PL 8.1 YKE Controller Components (1 of 2) ...................................................................
PL 8.2 YKE Controller Components (2 of 2) ...................................................................
PL 8.3 YKE-N Controller Components (1 of 2) ...............................................................
PL 8.4 YKE-N Controller Components (2 of 2) ...............................................................
PL 8.5 FRX Controller Components (1 of 2) ...................................................................
PL 8.6 FRX Controller Components (2 of 2) ...................................................................
PL 8.7 LVX Controller Components (1 of 2)....................................................................
PL 8.8 LVX Controller Components (2 of 2)....................................................................
PL 8.9 UXC Controller Components (1 of 2)...................................................................
PL 8.10 UXC Controller Components (2 of 2).................................................................

Re-issue
FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC

5-3
5-4
5-5
5-7
5-8
5-9
5-10
5-11
5-12
5-13
5-14
5-15
5-16

7/2009
5-1

Parts Lists

Parts Lists

7/2009
5-2

Re-issue
FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC

Each number is followed by a reference to the parts list on which the part may be found. Dimensions are in millimeters unless otherwise identified. Meaning Symbology Part Number Index Symbology used in the Parts List section is identified in the Symbology section. Service Procedure Referencing If a part or assembly has an associated repair or adjustment procedure.US Common Hardware NASG Canada North American Solutions Group . jacks. and fasteners used in the machine. the procedure number will be listed at the end of the part description in the parts lists e.Introduction Table 1 Overview Abbreviation The Parts List section identifies all part numbers and the corresponding location of all spared subsystem components. ADJ 5. (REP 5. All the parts in a given subsystem of the machine will be located in the same illustration or in a series of associated illustrations.Canada XE Xerox Europe The common hardware is listed in alphabetical order by the letter or letters used to identify each item in the part number listing and in the illustrations. A part number listing of the connectors is included. Meaning Table 2 Operating Companies Electrical Connectors and Fasteners Abbreviation This section contains the illustrations and descriptions of the plugs.1.US North American Solutions Group . The following abbreviations are used in this manual: Table 1 Abbreviation Meaning A3 297 x 594 Millimeters A4 210 x 297 Millimeters A5 148 x 210 Millimeters AD Auto Duplex AWG American Wire Gauge EMI Electro Magnetic Induction GB Giga Byte KB Kilo Byte MB Mega Byte MM Millimeters MOD Magneto Optical Drive NOHAD Noise Ozone Heat Air Dirt PL Parts List P/O Part of Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 5-3 Parts Lists Introduction . R/E Reduction/Enlargement REF: Refer to SCSI Small Computer Systems Interface Organization W/ With Parts Lists W/O Without Each item number in the part number listing corresponds to an item number in the related illustration. AO Americas Operations NASG .3) Other Information Abbreviations Abbreviations are used in the parts lists and the exploded view illustrations to provide information in a limited amount of space.g. This index lists all the spared parts in the machine in numerical order.

The item number of the assembly or kit precedes the bracket. there will be a corresponding item number on the illustrations followed by a bracket and a listing of the contents of the assembly. Brackets A bracket is used when an assembly or kit is spared.Subsystem Information Use of the Term "Assembly" The term "assembly" will be used for items in the part number listing that include other itemized parts in the part number listing. Tag The notation "W/Tag" in the parts description indicates that the part configuration has been updated. but is not shown in the illustration. If the machine does not have a particular Tag and the only replacement part available is listed as "W/Tag. In some cases. Parts Lists Subsystem Information 7/2009 5-4 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . use whichever part is appropriate for the configuration of the machine on which the part is to be installed." install the Tag kit or all of the piece parts. Check the change Tag index in the General Information section of the Service Data for the name and purpose of the modification. When the word "assembly” is found in the part number listing. the item numbers of the piece parts follow the bracket. Whenever you install a Tag kit or all the piece parts that make up a Tag. The Change Tag Index tells you which kit or piece parts you need. mark the appropriate number on the Tag matrix. a part or assembly may be spared in two versions: with the Tag and without the Tag. In those cases.

A Tag number within a circle having a shaded bar and pointing to an item number shows that the configuration of the part shown is the configuration before the part was changed by the Tag number within the circle (Figure 2).Symbology A Tag number within a circle pointing to an item number shows that the part has been changed by the tag number within the circle (Figure 1). Figure 2 Without Tag Symbol Figure 1 With Tag Symbol Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 5-5 Parts Lists Symbology . Information on the modification is in the Change Tag Index.

A tag number within a circle with no apex shows that the entire drawing has been changed by the tag number within the circle (Figure 3). Information on the modification is in the Change Tag Index. Figure 3 Entire Drawing With Tag Symbol Figure 4 Entire Drawing Without Tag Symbol Parts Lists Symbology 7/2009 5-6 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . A tag number within a circle with no apex and having a shaded bar shows that the entire drawing was the configuration before being changed by the tag number within the circle (Figure 4).

8MEGB. 1rX16. PFC Controller Mounting Bracket (510 8850. 305 Watt. HitachiVancouver 3 80G. 3V. PFC. WDXL80SD-2 80G. 280 Watt. 7. Miniature. Dual Serial ATA. 190MAH. Serial ATA. 305 Watt. SMITH Front I/O Panel Assembly Memory Module. Dual Serial ATA. PFC Power Supply. Smith Chassis. 512. LiteOn. NEO Chassis. Hipro. Serial ATA. SMITH CPU Fan and Shroud Assembly. Smith Chassis. Plastic. PFC Power Supply. 8MEGB. Dual Serial ATA. 2X256.2K. DIMM. Smith Chassis. Dual Serial ATA. Lead Free.1 YKE Controller Components (1 of 2) Item Part Description 1 2 3 97N01489 W6946 K3749 – M1294 – W0109 – W3004 – Y3392 4 5 K7168 H7058 6 7 Y6791 R5017 8 75481 9 C5201 YKE Controller Assembly 48X. Samsung. 7. 280 Watt. Serial ATA. COIN. Hipro Power Supply. 305 Watt.1 . Maxtor Calypso HDD Carrier.7. 8825.PL 8. Dual Serial ATA.2K. 400. Delta. Serial ATA. Lithium Power Supply. 8MEGB. 512 Battery. Seagate-Alpine 80G. Chassis 2005 80G. and 8830 only) (Not Shown) Controller Mounting Bracket (721 and 6030/6050 Only) (Not Shown) Interface VIII Cable (Not Shown) P193 Interface Cable (Not Shown) – D5032 – D5539 – F5114 – W4828 10 604K35070 11 604K35060 12 13 962K62960 962K50390 2 3 4 8 6 7 5 9 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 5-7 Parts Lists PL 8. NEO Chassis. LiteOn Power Supply. WDXL80SD-2 80G. PFC.2K. 8M. Serial ATA. CD.

SMITH. Matrix Chassis Plastic Heat Sink Mounting Bracket Front CPU Fan Assembly.2 7/2009 5-8 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . MAINSTREAM. For processors 540 and below and all Celerons IEEE 1394A Controller.. SMITH. RoHS Full Height PCI Bracket Parts Lists PL 8. and techsheet PCI Retention Bracket Service Kit. Lead Free. PCI. Contains R6767 and W6246. SMITH Badge. SMITH Intrusion Switch Assembly. NEO Heat Sink and Shroud Assembly. 325.25”. MAINSTREAM. thermal grease. 2. 6ft. External. SMITH Front non-removable Bezel Assembly. SMITH Removable Front Drive Bezel. GX280 Top Plastic. SMITH. For processors 540 and below and all Celerons Heat Sink and Shroud Assembly. 12V. ADAPTEC Blue Audio Cable for “n” series. 5. RoHS IOT Interface PWB (Interface VIII).0 Round black cable that runs from Sound Card (K4562) to Front of I/O Assembly Ribbon Cable from System Board to Front I/O Panel for USB and onboard sound Power Cord. NEO. FORM FACTOR. 533FSB. 2.PL 8. SMITH Prescott Celeron. Plastic. SMITH Top Plastic. E0 includes processor.0 Serial ATA Data Cable. 2.2 YKE Controller Components (2 of 2) Item Part Description 1 2 3 4 5 6 7 J7328 R6716 R6728 R6760 W5751 W6180 N8597 8 M9053 9 10 11 12 R6074 R6761 M6792 D7931 – J7109 13 14 15 16 F4582 D9800 M8865 C6173 17 Y5393 18 19 20 21 22 5120P 604K42700 960K33010 960K33350 849E69300 F5 Filler Panel Assembly. Optiplex. Optiplex.53G. Socket T. Optiplex. US Folder Serial Cable Interface Kit IOT Interface PWB (P193). 256KB.

HLDS.3 YKE-N Controller Components (1 of 2) Item Part Description 1 2 97N01510 CC726 – H7833 3 KC297 – M1294 4 5 D7579 H7445 6 X8912 7 A0490694 8 K8965 – M8803 – N8374 9 M5247 10 101K57560 11 962K57100 12 068K54480 13 604K35070 14 604K35060 15 16 17 962K62960 962K50390 604K48470 YKE-N Controller Assembly 48X.0. PFC. CD. 8. LiteOn. 220 Watt. Serial ATA. Neo. 240. 2 PCI Slots.PL 8. NCQ. 220 Watt. Hipro.3 . 8825. Chassis 2005 48X. Neo Power Supply. PFC. RoHS DIMM. Delta. 3’ (0. PFC. RoHS Heat Sink and Shroud Assembly. 8850. RoHS Power Supply. CD. Serial ATA. RoHS. RoHS. LiteOn. 220 Watt. 64x64. Neo. RoHS. RoHS. Neo. RoHS. Performance. Neo Dual PCI Riser Assembly. 533M. Chassis 2005 80G. RoHS. 1RX8. Seagate Puma 80G. RoHS Front Control and I/O Panel Assembly. 512MB. DDR2. and 8830 only) (Not Shown) Controller Mounting Bracket (721 and 6030/6050 only) (Not Shown) Interface VIII Cable (Not Shown) P193 Interface Cable (Not Shown) Removable Hard Drive Kit (Not Shown) 2 3 5 4 6 8 9 7 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 5-9 Parts Lists PL 8. WDXL80SD-2 HDD Carrier. RoHS. Neo Power Supply. 2. RoHS 6204 Accxes PWBA Assembly (Not Shown) USB Cable. Leaded. Lead Free. Plastic.9m) Long (6204 Only) (Not Shown) Controller Mounting Bracket Assembly (6204 Only) (Not Shown) Controller Mounting Bracket (510. Neo.

Cypher. RoHS Folder Serial Cable Interface Kit IOT Interface PWB (P193). SECONDARY. Neo. Neo. RoHS Complete Front Bezel Assembly. PCI. Full Height. GX520 Plastic Heat Sink Mounting Bracket. US.0. RoHS Ribbon Cable for Front I/O Panel for USB & Onboard Sound. SFF. Neo. RoHS. OptiPlex. 190MAH. Lithium. Neo. RoHS IDE Data Cable. Neo. Neo. Neo Intrusion Switch Assembly. RoHS CPU Fan and Shroud Assembly. COIN. 2. RoHS Floppy Data Cable. Neo. Miniature.4 YKE-N Controller Components (2 of 2) Item Part Description 1 2 3 4 5 6 7 8 9 10 – 11 12 13 14 15 16 F7779 8T440 C6089 U6265 Y8608 P9004 FD874 75481 ND214 R6074 UC635 R6761 M6792 F4582 X5713 M8865 U5956 17 18 19 20 21 22 23 24 W5775 5120P C6012 U9004 604K42700 960K33010 960K33350 849E69300 FDD. RoHS Odd F5 Filler Panel Assembly. 331. 2. GX520. Neo. 3V. PRIMARY. RoHS. RoHS Cable Cover Assembly. Neo. RoHS Badge.PL 8. RoHS IEEE 1394A Controller. Neo. GX520. ADAPTEC Blue Audio Cable for “n” series. RoHS Power Cord. RoHS IOT Interface PWB (Interface VIII). 256KB. RoHS Prescott Celeron Kit. RoHS Battery. RoHS Motherboard Service Kit. RoHS Rear Removable Back Plate used if there is no riser.. Socket T. RoHS Filler Back Plate for Card Slots. RoHS Intrusion Switch Assembly. 6ft. F3 Filler Panel Assembly.66G. RoHS Serial ATA Data Cable. ATAPI.4 7/2009 5-10 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . 533FSB. RoHS Full Height PCI Bracket Parts Lists PL 8. Neo.

PL 8. Neo. PFC. RoHS Power Supply. and 6030/6050 only) (Not Shown) Interface VIII Cable (Not Shown) P193 Interface Cable (Not Shown) Removable Hard Drive Kit (Not Shown) 2 9 3 4 5 7 8 6 Parts Lists PL 8.5 FRX Controller Components (1 of 2) Item Part Description 1 2 – 3 97N01616 UH550 XU686 8D048 – DC334 – NR694 – XD673 4 D7931 5 HJ318 6 X8388 7 MH596 – NH429 8 JH313 9 Y5295 10 101K57560 11 962K57100 12 068K54480 13 604K35070 14 604K35060 15 16 17 962K62960 962K50390 604K48470 FRX Controller Assembly 48X. RoHS Dual PCI Riser Assembly. HD. Neo. BLK. and 8830 only) (Not Shown) Controller Mounting Bracket (721. Samsung P80S+. PHPS. HitachiPathfinder. Neo. 3’ (0. Metal. 07. RoHS 80G. RoHS Front I/O Panel Assembly. CD. Hipro. 07. 240. RoHS 80G. RoHS Power Supply. LTON. 512 MB. 667M. 1RX8. V2. 8850. Mainstream. Seagate-Tonka. SATA2. PFC. RoHS DIMM. BLK. 280 Watt.9m) Long (6204 Only) (Not Shown) Controller Mounting Bracket Assembly (6204 Only) (Not Shown) Controller Mounting Bracket (510. HD. RoHS 80G. Neo. 2 PCI Slots. LiteOn. DDR2. RoHS Removable Side Cover Assembly. SATA. Neo. SATA2. HD. HD. SATA. 280 Watt. RoHS Heat Sink and Shroud Assembly. Neo. CD. 2 pipe. 64x64. WD-Unicorn.5 7/2009 5-11 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . 8. RoHS 80G. RoHS 48X. SATA2. RoHS 6204 Accxes PWBA Assembly (Not Shown) USB Cable. 8825. SATA2.

6 7/2009 5-12 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . RoHS Front Bezel Assembly.6 FRX Controller Components (2 of 2) Item Part Description 1 HK883 2 3 JJ119 KK976 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 NJ779 RJ245 HJ320 DH717 KU144 XP720 UC635 RP921 M6792 Y9457 FC541 MK082 U5959 6878T 604K42700 960K33010 960K33350 849E69300 Filler Panel. PCI. Optical Drive. Optical. Optiplex 745. RoHS Filler Panel. Metal (for EMI Fix). Optiplex. COIN. Metal (for EMI Fix). Neo. Lithium. Full Height. 190MAH.0. Black. RoHS Badge. 256KB.06G. ADAPTEC Serial ATA Data Cable. Optiplex. 346. RoHS Prescott Celeron Kit. RoHS Mounting Bracket for Heat Sink. Optiplex. RoHS Power Cord. Black. RoHS Motherboard Service Kit. RoHS CPU Fan and Shroud Assembly. RoHS Battery. Neo. Neo. RoHS Intrusion Switch Assembly. Optiplex 745. 3V. RoHS Serial ATA Data Cable. Socket T. Neo. RoHS Front I/O Cable Assembly. RoHS Folder Serial Cable Interface Kit IOT Interface PWB (P193). Neo. Neo. Neo. Floppy Drive. RoHS Filler Panel. 3. Floppy Drive. PRIMARY. 533FSB. Miniature.0. RoHS Filler Panel. Neo. RoHS Full Height PCI Bracket Parts Lists PL 8. US only. Optical Drive. Neo.PL 8. Neo. 2. 6ft. RoHS IOT Interface PWB (Interface VIII). Neo. Optiplex. 3. RoHS IEEE 1394A Controller. Black.

NonECC. 240 pin DIMM. RoHS 80G. EPA. 1. 24X SATA. Unbuffered. SATA2. Cypher. Neo.0. PC2-5300/667MHz. 280 Watt. RoHS Power Supply. RoHS 80G. Neo. PFC. 2. EPA. Unbuffered. PFC. RoHS 1GB DDR2 SDRAM. RoHS 512MB DDR2 SDRAM. 240 pin DIMM. WD-ODY.0. SATA2. RoHS Combo Riser Assembly. Delta. RoHS Front I/O Panel Assembly. 280 Watt. RoHS Front I/O Panel Assembly. WD-SEQ. 4. Neo. Neo. RoHS 80G. PC2-6400/800MHz. SATA2. Neo. RoHS Heat Sink and Shroud Assembly. PFC. PFC. RoHS Power Supply. Samsung-S166. RoHS Power Supply.0. Harness/UPC.PL 8. 240 pin DIMM. 2.0. RoHS 80G. RoHS Power Supply. LiteOn. RoHS 1GB DDR2 SDRAM. Unbuffered. 16X Slots. NonECC. RoHS Removable Side Cover. Neo. 07. RoHS Front I/O Panel Assembly. 280 Watt. RoHS Power Supply. PC2-5300/667MHz. Neo. NonECC.0. 07. 280 Watt.7 LVX Controller Components (1 of 2) Item Part Description 1 2 97N01660 HX602 – JH252 3 – – 0C319 DN130 HM933 – HY281 4 RW134 5 RY698 – TP003 – TP004 6 A1249406 – A1249405 – A1249408 7 GR391 – JK930 – MH596 – NH429 – RT490 – WW109 8 HX727 – HX727 9 CR916 LVX Controller Assembly 24X. Neo. Neo.7 2 9 3 4 5 7 8 6 7/2009 5-13 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . PCI and PCI-E. Smith. Hipro. Neo. SATA2. RoHS PCI Riser Assembly. TSST. Includes Sled and SATA Interposer. PFC. 2. Neo. RoHS 24X. CD. 07. CD. LiteOn. Cypher. Hipro. 280 Watt. 280 Watt. Mainstream. RoHS Power Supply. Seagate-Nighthawk. RoHS Parts Lists PL 8.

and 8830 only) Controller Mounting Bracket (721. Neo. A1. Low Profile. 3’ (0. Neo. Neo. RoHS Filler Panel. Neo.8 LVX Controller Components (2 of 2) Item Part Description 1 2 HK883 JN849 – 3 4 5 6 7 8 9 10 – 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 YW519 KK976 35FNF TC371 PU497 XT484 KU144 MP622 F4404 UC635 X5653 PD812 Y9457 FC541 MK082 U5959 5120P 604K42700 960K33010 960K33350 849E69300 101K57560 962K57100 068K54480 604K35070 604K35060 962K62960 962K50390 604K48470 Filler Panel. Neo. Optical. Metal. Black.RoHS Front Bezel Assembly (includes power button). 3V. RoHS Folder Serial Cable Interface Kit IOT Interface PWB (P193). RoHS PCI Slot Filler Panel. and 6030/6050 only) Interface VIII Cable P193 Interface Cable Removable Hard Drive Kit Parts Lists PL 8. Optiplex 755.RoHS Battery. 190MAH. 8850. 800FSB. US only. RoHS IEEE 1394A Controller. Metal (for EMI Fix). RoHS Badge. 6ft. RoHS Full Height PCI Bracket 6204 Accxes PWBA Assembly USB Cable. Lithium. 8825. PRIMARY. Neo. RoHS Celeron Kit. 3.PL 8. Neo. RoHS Intrusion Switch Assembly. Full Height. RoHS Motherboard Service Kit. Metal (for EMI Fix). RoHS Front I/O Cable Assembly. RoHS Front Bezel Assembly (includes power button). RoHS CPU Fan and Bracket Assembly. V3 (only for systems that have 2 HDDs). Optiplex 755. Optical Drive.0. RoHS Power Cord.8G. 1.8 7/2009 5-14 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . RoHS Intrusion Switch Assembly. RoHS PCI Slot Filler Panel. Neo. Black. RoHS IOT Interface PWB (Interface VIII). 430. V2. Miniature. V2. PCI. Black. Metal. Floppy Drive. Neo. Neo. . Full Height. COIN. Black.9m) Long (6204 Only) Controller Mounting Bracket Assembly (6204 Only) Controller Mounting Bracket (510. 512KB. RoHS Plastic Heat Sink Mounting Bracket. RoHS Serial ATA Data Cable. ADAPTEC Serial ATA Data Cable.

9 7/2009 5-15 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . SATA2.9 UXC Controller Components (1 of 2) Item Part Description 1 2 97N01767 DR972 3 0C319 4 H895D 5 6 7 RY698 CM633 RM112 – PW116 8 HX727 UXC Controller Assembly DVD. 16X. 16X Slots. 235 Watt.PL 8. HIPRO Combo Riser Assembly. FLEX Power Supply. HITGEMINI Heat Sink and Shroud Assembly. MCSF. BLK RoHS Hard Disk. EPA. MCSF. TSST. APFC. 235 Watt. 160G. Mainstream Front I/O Panel Assembly 1GB DIMM Power Supply. HH. SATA. Neo 2 3 4 5 7 8 6 Parts Lists PL 8. PCI and PCI-E.

SMITH Removable Top Cover. 8825. ADAPTEC Serial ATA Data Cable. Neo Front Bezel Assembly (includes power button). Optical Drive.10 UXC Controller Components (2 of 2) Item Part Description 1 2 3 4 5 6 7 8 9 10 11 12 13 KK976 CW556 N787H U603C T616K F4404 JY385 HU540 Y9457 M8865 MD713 U5959 5120P 14 15 16 17 18 19 20 21 22 23 24 25 604K42700 960K33010 960K33350 849E09221 101K57560 962K57100 068K54480 604K35070 604K35060 962K62960 962K50390 604K48470 Filler Panel.0GHz Wolfdale Dual Core Processor Service Kit. E8400. Black.10 7/2009 5-16 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . 1333FSB. 3’ (0. Primary. 6MB. 65W. and 6030/6050 only) Interface VIII Cable P193 Interface Cable Removable Hard Drive Kit Parts Lists PL 8. Full Height. Optiplex 760. Metal (for EMI Fix). Smith Serial ATA Optical Data Cable Serial ATA Data Cable. Black. PCI. and 8830 only) Controller Mounting Bracket (721. 8850.PL 8. Neo SVC Motherboard for Optiplex 760. E0 Folder Serial Cable Interface Kit IOT Interface PWB (P193) IOT Interface PWB (Interface VIII) Low Profile PCI Bracket 6204 Accxes PWBA Assembly USB Cable. Neo Intrusion Switch Assembly Heat Sink and Shroud Assembly CPU Fan and Shroud Assembly IEEE 1394A Controller. Plastic Badge. Primary.9m) Long (6204 Only) Controller Mounting Bracket Assembly (6204 Only) Controller Mounting Bracket (510. Cypher 3.

10 .Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 5-17 Parts Lists PL 8.

Parts Lists PL 8.10 7/2009 5-18 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .

......................... YKE-N Controller Specifications .................................................................................................................................................................................................. Media Check ...........................................6 General Procedures Controller Shutdown............................... Connecting to a Network .. Connecting to a Network .......................................................................... Connecting to a Network ...... Saving FreeFlow Accxes Parameters to a USB Memory Stick ........721p.............................................. Viewing Network Configuration Using netShow Command .............................................. Setting Network Speed/Duplex using netSet Command......................................................... Diagnostics......................................................................................... Connecting to a Network ................................................................... Making a Test Print .............................................................................................................................................................................................................................. Viewing IP Address Using ifShow Command .................... Glossary of Accxes Terminology.................................................................6204......................................................................................................... LVX Controller Specifications............................................................................................................................................ Connecting to a Network ............................................................... Connecting to a Network ................................................................... Upgrading the Controller Firmware ............................................................... Printing a Diagnostic Page........................................................................................... Controller Installation for YKE/YKE-N/FRX/LVX/UXC ............................ Restoring FreeFlow Accxes Parameters from a USB Memory Stick ................................................................................................................................................................... Setting IP Address Using ipset Command ......................................................................................6279....................................................................................................................................................................................... Setting IP Address for DHCP Using dhcpSet Command .............................................................................. Accxes Directory Structure..88xx/510 ....................... Integrated Audio Enablement....................................................... FreeFlow Accxes Compatibility .......... BIOS Recovery ... Accxes Debug Commands.......... UXC Controller Specifications ....................................................................6050A ........... FRX Controller Specifications ........................ Software Recovery ............................................................................................................. YKE Controller Specifications .................................................................................................................. Setting IP Address for DDNS Using dhcpSet Command ...................... Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-12 6-14 6-15 6-17 6-18 6-19 6-20 6-21 6-22 6-23 6-24 6-25 6-27 6-28 6-29 6-30 6-31 6-32 6-33 6-34 6-35 6-36 6-37 6-40 6-44 7/2009 6-1 General Procedures ...................6030/6050...............................................................................................................................................

General Procedures 7/2009 6-2 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .

0 for the correct power on / power off sequence for the 6204. At the WebPMT page: • For FreeFlow Accxes Versions 11. NOTE: The Power Switch light will extinguish when the controller shuts down. NOTE: The Power Switch light will extinguish when the controller shuts down. A Normal Shutdown allows the controller to exit the application before removing power. perform a Forced Shutdown to remove power from the controller. Service Prompt Shutdown 1. Always attempt to use the Normal Shutdown first. Press and release the controller Power Switch. 2. See the Xerox 6204 Wide Format Solution Printer User Guide for the FreeFlow Accxes Print Server V12. Wait approximately 30 seconds for the controller to power down. Forced Shutdown CAUTION The following procedure will force the controller to power down without exiting the application. The controller will prepare for shutdown by exiting the application and then power down the controller. Normal Shutdown There are three ways to perform a Normal Shutdown: using Web Print Management Tool (WebPMT). Wait approximately 30 seconds for the controller to power down. perform a Forced Shutdown to force the controller to power down. Press and hold the controller Power Switch for approximately 5 seconds to force the controller to shut down. The controller will prepare for shutdown by exiting the application and then power down the controller. At the service prompt.x and below . If after attempting a Normal Shutdown. and remove power from the controller. 2. perform a Forced Shutdown to force the controller to power down. powering down the controller will automatically shut power to the 6204. Wait approximately 30 seconds for the controller to power down. perform a Forced Shutdown to force the controller to power down. at the service prompt or by using the Power Switch on the front of the controller. WebPMT Shutdown 1. the controller Power Switch light is still lit.0 and above . type shutdown then press <ENTER>.select Printer Defaults > Utilities > Shutdown • For FreeFlow Accxes Version 12. NOTE: The Power Switch light will extinguish when the controller shuts down. The controller will prepare for shutdown by exiting the application and then power down the controller. A Forced Shutdown forces the controller to remove power without exiting the application. There are two shutdown methods: a Normal Shutdown and a Forced Shutdown.Controller Shutdown Purpose Power Switch Shutdown The Controller Shutdown procedure is used to exit the Accxes software and GNU/Linux operating system. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 6-3 General Procedures Controller Shutdown .select Utilities > Shutdown and click the Shutdown button. Forced Shutdown 1. 1. NOTE: The Power Switch light will extinguish when the controller shuts down. CAUTION If after 30 seconds the controller Power Switch light remains ON. 2. CAUTION When the controller is attached to a Xerox 6204 Wide Format Solution. If after 30 seconds the controller Power Switch light remains ON. If after 30 seconds the controller Power Switch light remains ON.

Service Logout a. the putty terminal emulation window will begin to scroll a series of boot up messages.exe” file. if either the Login or Password are incorrect. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . For Service Tools CD version 13. On the Putty configuration screen.xx Fedora Core Release x Kernel x.x. to interface with the controller to view and analyze information for diagnosing controller/network related problems. See Normal Boot Messages in section 1 for a list of key normal boot messages. 4. Connect one end of a DB-9 female-to-female (null modem) serial cable to the debug SERIAL port on the controller and connect the other end to the serial connector on the Laptop PC. the message “Login incorrect” will be displayed.Diagnostics NOTE: In the next step. messages may continue to be displayed and scroll off of the screen. 6. type the 6789 then press <ENTER>. then press the Power Switch on the controller front panel to power up the controller. After booting up. 7/2009 6-4 At the System prompt type exit. Additionally. null modem cable. Power up the laptop PC. Perform Controller Shutdown to power down the controller. The following procedure will log the service technician out of the Accxes controller. NOTE: In the following steps. There are three sources of information available in the service manual to assist you in troubleshooting. In the zip file window.x-x. 2. 1. under “Specify the destination you want to connect to” click the serial radio button then click the OPEN button. General Procedures Diagnostics [service@Accxes /home/accxes]% 1. This will launch a Putty configuration screen. Normal Boot Messages and Error Messages are used identify whether or not a problem exist in the controller and what exactly the nature of the problem is. double-click the “Putty. 7. Then the terminal emulation program Putty. Reference the Accxes Debug Commands for the commands that can be used when logged in to the system. NOTE: After Accxes loads. Insert the Service Tools CD into the laptop PC CDROM drive. These messages can also identify where the error is in the operational process. For Service Tools CD verions 12. At the Password prompt. Diagnostics on a FreeFlow Accxes Controller is performed using a laptop PC.exe” file. 1. Accxes Debug Commands can also be used to diagnose the error. the Putty terminal emulation window will display the Login prompt at the end of the message (see below).x on an i686 System Login: NOTE: “x” denotes a numerical value. Xerox FreeFlow Accxes Controller Install CD version x. Service Login The following procedure will log the service technician into the Accxes controller. and a terminal emulation program called Putty. 5. They are: Normal Boot Messages and Error Messages in Section 1 and Accxes Debug Commands in Section 6. 2. Connect the laptop PC to the controller as follows: NOTE: In the following procedure. then press <ENTER>. double-click the “Putty. is used to connect to the controller software and view boot messages and error messages. b. Refer to the Service Login procedure below to login to the controller. Launch Window Explorer and select G:\.0 and above: In the root directory of the CDROM. double-click the “Putty. both the Login string and Password string are case sensitive. Once logged in to the system. Serial Connection Controller diagnostics uses a serial connection from the laptop PC to communicate with the controller. At the Login prompt type service then press <ENTER>. you must escalate the problem. Press <ENTER> to see the System Login prompt. NOTE: Text displayed may vary depending upon the version number of the Install/Recovery CD. This will open a Putty terminal emulation window. Using the Laptop PC for Diagnostics NOTE: If you do not have a laptop PC. This will launch the terminal emulation program Putty. If G:\ is not the drive letter of your laptop PC CDROM drive.zip” file.7 and below: In the root directory of the CDROM. the prompt will change to the following service prompt: 3. then substitute the drive letter for your laptop PC CDROM drive. The laptop PC is connected physically to the controller hardware via a null modem cable.

1GB. 100 V at 50/60 Hz for Japanese computers Backup battery 3-V CR2032 lithium coin cell Table 7 Environmental Specifications Item Table 3 Microprocessor Specifications Item Specification Specification Operating Temp 10° to 35°C (50° to 95°F) NOTE: At 35°C (95°F).9 cm (15.2 inches) Memory capacities 256.03 support as defined by DMTF.5 Gbps USB: 480 Mbps PCI Express x1: 5 Gbps PCI Express x16: 80 Gbps PCI Connector 1 PCI Express Connector 1 Drives one 3.YKE Controller Specifications Table 4 Memory Specifications Item Table 1 Physical Specifications Item Specification Specification Type 400-MHz DDR2 SDRAM Memory connectors 4 Height 10. eight-way set associative. Specification Microprocessor type Intel Pentium 4 and Celeron Level 1 (L1) cache 32 KB Storage Temp -40° to 65°C (-40° to 149°F) 1 MB pipelined-burst. 512 (YKE Standard).0 PCI Express 1. 180 to 265 V at 50/60 Hz.0a Bus speed Table 6 Power Supply Item PCI: 33 MHz SATA: 1.0a USB 2.2 cm (17 inches) Weight 9.25-inch bay (CDROM) Type DC Wattage 210 W Heat dissipation 717 BTU/hr Voltage fixed-voltage power supply 110 V at 50/60 Hz manual selection and auto-sensing power supplies 90 to 135 V at 50/60 Hz. the maximum operating altitude is 914 m (3000 ft).9 kg (22 lbs) Table 5 Controls and Lights Item Table 2 Controller Information Item Specification Specification Power control Push button Power light • green light blinking green in sleep state Chipset Intel 915G • solid green for power-on state Data bus width 64 bits • Address bus width 32 bits amber light blinking amber indicates a problem with an installed device DMA channels eight • solid amber indicates an internal power problem Interrupt levels 24 Hard-drive access light green BIOS chip (NVRAM) 4-Mb Memory speed 400 MHz green light for 10-Mb operation. Capable of 10/100/1000 communication. Link integrity light (on integrated network adapter) yellow blinking light Hard drive two serial ATA controllers supporting one device each and one parallel Ultra ATA/100 IDE supporting two devices per channel with one channel Activity light (on integrated network adapter) Diagnostic lights four lights on the back panel Standby power light AUX_PWR on the system board Bus type PCI 2.6 cm (4.5-inch bay (not used) one 5. orange light for 100-Mb operation. or 2GB non-ECC Width 38.3 inches) BIOS address F0000h Depth 43. yellow light for a 1000-Mb (1-Gb) operation NIC integrated network interface with ASF 1. write-back SRAM Humidity 20% to 80% (noncondensing) Level 2 (L2) cache Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 6-5 General Procedures YKE Controller Specifications .2 SATA 1.

Capable of 10/100/1000 communication. Input power: 90 to 135 V at 50/60 Hz. 100 V at 50/60 Hz for Japanese computers Backup battery 3-V CR2032 lithium coin cell Table 6 Power Supply Item Specification Table 3 Microprocessor Specifications Item Specification Microprocessor type Intel Pentium 4 Level 1 (L1) cache 32 KB Level 2 (L2) cache 1 MB pipelined-burst.0a and 2.YKE-N Controller Specifications Table 4 Memory Specifications Item Table 1 Physical Specifications Item Specification Specification Type 400-MHz DDR2 SDRAM Memory connectors 4 Height 11.3 SATA 1. or 1-GB (YKE-N standard) non-ECC Width 39.0 Standby power light AUX_PWR on the system board Bus speed PCI: 33 MHz SATA: 1.25-inch bay (CDROM) one 1 inch high hard drive bay Heat dissipation 50 watt maximum Voltage Fixed-voltage power supply. Memory speed 400 MHz NIC integrated network interface with ASF 1.0 support as defined by DMTF. 256-.0 Gbps USB: 480 Mbps Type DC PCI Connector 2 Wattage 220 W Drives one 3. Link integrity light (on integrated network adapter) green light for 10-Mb operation.9 cm (15.03 and 2. Voltage Selection Switch setting for 115V or 220V.4 kg (23 lbs) Table 5 Controls and Lights Item Table 2 Controller Information Item Specification Specification Power control Push button Power light • green light blinking green in sleep state Chipset Intel 945 Express • solid green for power-on state Data bus width 64 bits • Address bus width 32 bits amber light blinking amber indicates a problem with an installed device DMA channels eight • solid amber indicates an internal power problem Interrupt levels 24 Hard-drive access light green BIOS chip (NVRAM) 4-Mb Link light solid green indicates network connection.3 cm (13. orange light for 100-Mb operation.0 USB 2. 180 to 265 V at 50/60 Hz. yellow light for a 1000-Mb (1-Gb) operation two serial ATA controllers supporting one device each and one parallel Ultra ATA/100 IDE supporting two devices per channel with one channel Activity light (on integrated network adapter) yellow blinking light Hard drive Diagnostic lights four lights on the front panel Bus type PCI 2.5 inches) Memory capacities 128-.4 cm (4. eight-way set associative.5-inch bay (not used) one 5.5 Gbps and 3. write-back SRAM General Procedures YKE-N Controller Specifications Table 7 Environmental Specifications Item Specification Operating Temp 10° to 35°C (50° to 95°F) Storage Temp -40° to 65°C (-40° to 149°F) Humidity 20% to 80% (noncondensing) 7/2009 6-6 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . 512-.7 inches) BIOS address F0000h Depth 35.9 inches) Weight 10.

or 2-GB non-ECC Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 6-7 General Procedures FRX Controller Specifications .25-inch bay (CDROM) one 1 inch high hard drive bay Fixed-voltage power supply. DMA channels 8 Interrupt levels 24 green light for 10-Mb operation. Voltage Selection Switch setting for 115V or 220V.5 inches) Width 39.0 Standby power light AUX_PWR on the system board Bus speed Table 6 Power Supply Item Specification PCI: 133 Mbps PCI Express x16: 8 Gbps BI directional speed SATA: 1. 512-MB. 100 V at 50/60 Hz for Japanese computers Backup battery 3-V CR2032 lithium coin cell Table 3 Microprocessor Specifications Item Table 7 Environmental Specifications Specification Microprocessor type Celeron Internal Cache at least 512 KB.5 Gbps and 3. yellow light for a 1000-Mb (1-Gb) operation BIOS chip (NVRAM) 8-Mb Link integrity light (on integrated network adapter) NIC integrated network interface with ASF 1.0a and 2.9 cm (15.0A SATA 1. write-back SRAM Table 4 Memory Specifications Item Item Specification Operating Temp 10° to 35°C (50° to 95°F) Storage Temp -40° to 65°C (-40° to 149°F) Relative Humidity 20% to 80% (noncondensing) Specification Type 667-MHz DDR2 SDRAM Memory connectors 4 Memory capacities 256-MB.4 cm (4. Capable of 10/100/1000 communication Activity light (on integrated network adapter) yellow blinking light Controllers two SATA controllers supporting one device each Diagnostic lights four lights on the front panel Bus type PCI 2. orange light for 100-Mb operation. Input power: 90 to 135 V at 50/60 Hz. eight-way set associative.0 support as defined by DMTF.4 kg (23 lbs) Power light • green light blinking green in sleep state • solid green for power-on state • amber light blinking amber indicates a problem with an installed device • solid amber indicates an internal power problem Table 2 Controller Information Item Chipset Specification Specification Intel 965 Express Data bus width 64 bits Hard-drive access light green Address bus width 32 bits Link light solid green indicates network connection.FRX Controller Specifications Table 4 Memory Specifications Item Table 1 Physical Specifications Item BIOS address Specification F0000h Specification Table 5 Controls and Lights Height 11.3 PCI Express 1.5-inch bay (not used) one 5.3 cm (13. 180 to 265 V at 50/60 Hz.03 and 2.9 inches) Power control Push button Weight 10.0 Gbps USB: 480 Mbps Type DC Wattage 280 W Heat dissipation 955 BTU/hr PCI Connector 2 Voltage Drives one 3.0 USB 2.7 inches) Item Depth 35. 1-GB (FRX standard).

BIOS chip (NVRAM) 32-Mb NIC integrated network interface with ASF 1.0 support as defined by DMTF.5 inches) Width 39.0 Diagnostic lights four lights on the front panel Standby power light AUX_PWR on the system board Bus speed Table 6 Power Supply PCI: 133 Mbps PCI Express x16: 8 Gbps BI directional speed SATA: 1.3 cm (13. 180 to 265 V at 50/60 Hz.0a and 2. 100 V at 50/60 Hz for Japanese computers Backup battery 3-V CR2032 lithium coin cell Item Specification Table 3 Microprocessor Specifications Item Item Microprocessor type Celeron Internal Cache at least 512 KB. orange light for 100-Mb operation. eight-way set associative.LVX Controller Specifications Table 4 Memory Specifications Item Table 1 Physical Specifications Item Specification Height 11. yellow light for a 1000-Mb (1-Gb) operation 3 SATA controllers and 1 eSATA controller supporting one device each Activity light (on integrated network adapter) yellow blinking light Controllers Bus type PCI 2.3 PCI Express 1.7 inches) Depth 35. Voltage Selection Switch setting for 115V or 220V.0 Gbps USB: 480 Mbps Type DC Wattage 280 W PCI Connector 2 Heat dissipation 955 BTU/hr Drives one eSATA drive (optional) one 3. 1-GB (standard).0A SATA 1.25-inch bay (CDROM) two 1 inch high hard drive bay Voltage Fixed-voltage power supply.5-inch bay (not used) one 5.5 Gbps and 3. Input power: 90 to 135 V at 50/60 Hz. Capable of 10/100/1000 communication Link integrity light (on integrated network adapter) green light for 10-Mb operation.03 and 2.9 inches) Weight 10.0 USB 2.9 cm (15.4 cm (4. or 2-GB non-ECC BIOS address F0000h Table 5 Controls and Lights Item Table 2 Controller Information Item Specification Memory connectors Specification Power control Push button Power light • green light blinking green in sleep state • solid green for power-on state • amber light blinking amber indicates a problem with an installed device • solid amber indicates an internal power problem Specification Chipset Intel Q35 Express w/ICH9D0 Data bus width 64 bits Address bus width 32 bits DMA channels 8 Hard-drive access light green Interrupt levels 24 Link light solid green indicates network connection. write-back SRAM Table 4 Memory Specifications Item Type Table 7 Environmental Specifications Specification Specification Operating Temp 10° to 35°C (50° to 95°F) Storage Temp -40° to 65°C (-40° to 149°F) Relative Humidity 20% to 80% (noncondensing) Specification DDR2 SDRAM General Procedures LVX Controller Specifications 7/2009 6-8 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .4 kg (23 lbs) 4 Memory capacities 512-MB.

See Diagnostic Lights. eight-way set associative. Input power: 90 to 135 V at 50/60 Hz.0 SATA 1. 180 to 265 V at 50/60 Hz.5-inch bay (not used) one 5.3 PCI Express 2.7 inches) Depth 35. or 4-GB non-ECC Table 5 Controls and Lights Item Table 2 Controller Information Item Specification Type Power control Push button Power light • green light blinking green in sleep state • solid green for power-on state • amber light blinking amber indicates a problem with the system board • solid amber indicates an internal power problem Specification Chipset Intel Q43 Express w/ICH10D Data bus width 64 bits Address bus width 32 bits Specification DMA channels 8 Hard-drive access light green Interrupt levels 24 Link light solid green indicates network connection.5 Gbps and 3.25-inch bay (DVD) Item Specification Type DC Wattage 255 W Heat dissipation 955 BTU/hr Voltage Fixed-voltage power supply. BIOS chip (NVRAM) 32-Mb NIC integrated network interface capable of 10/100/1000 communication Link integrity light (on integrated network adapter) green light for 10-Mb operation.0 eSATA Activity light (on integrated network adapter) Diagnostic lights four lights on the front panel Standby power light AUX_PWR on the system board Bus speed Table 6 Power Supply PCI: 133 Mbps PCI Express x16: 8 Gbps BI directional speed PCI Express x1: 250 Mbps SATA: 1. 3-GB.0 Gbps PCI Connector 2 Drives one eSATA drive (optional) one 3.3 cm (13.4 cm (4.4 kg (23 lbs) DDR2 SDRAM Memory connectors 4 Memory capacities 512-MB.9 inches) Weight 10.0a and 2. orange light for 100-Mb operation.5 inches) Width 39. writeback SRAM Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC Table 7 Environmental Specifications Item Specification Operating Temp 10° to 35°C (50° to 95°F) Storage Temp -40° to 65°C (-40° to 149°F) Relative Humidity 20% to 80% (noncondensing) 7/2009 6-9 General Procedures UXC Controller Specifications . yellow light for a 1000-Mb (1-Gb) operation Controllers 3 SATA controllers and 1 eSATA controller supporting one device each yellow blinking light Bus type PCI 2. 1-GB. Backup battery 3-V CR2032 lithium coin cell Table 3 Microprocessor Specifications Item Specification Microprocessor type Core 2 Duo Internal Cache at least 512 KB pipe-lined burst.0 USB 2.0 Gbps USB: 480 Mbps eSATA: 3.UXC Controller Specifications Table 4 Memory Specifications Item Table 1 Physical Specifications Item Specification Height 11. 100 V at 50/60 Hz for Japanese computers Power Supply Diagnostic Light Indicates operability of the Power Supply. 2-GB (standard).9 cm (15.

0.0 or 4.0.1 OS Install CD 3.6 (all builds) No No No No Yes No No No Accxes V12.2 is used.7 row. to answer the question.2 Look in the upper half of the table above 4. only if CD 4.0 OS Install CD 2.0 No No No No No No Yes Yes Accxes V13. For example.3 Yes Yes No No No No No No Accxes V12. 4. or 4.0 OS Install CD 4.7 run on?” • • Find the Accxes V12. Accxes Hardware UXC (Dell Optiplex 760) No No No No No No No Yes LVX (Dell Optiplex 755) No No No No No Yes Yes Yes FRX (Dell Optiplex 745) No No No Yes Yes Yes Yes Yes YKE-N (Dell Optiplex GX520) No Yes Yes Yes Yes Yes Yes Yes YKE (Dell Optiplex (GX280) Yes Yes Yes Yes Yes Yes Yes Yes OS Install CD 1.0 (build 241 for 6204 only) No No Yes No No No No No Accxes V12. 4.1 No No No No No No Yes Yes OS Install / Recovery CD Version Accxes Software General Procedures 7/2009 6-10 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .0 OS Install CD 3.1. “Which hardware will Accxes V12.0 Yes No No No No No No No Accxes V11.2 OS Install CD 4.7 No No No No No Yes Yes Yes Accxes V13.FreeFlow Accxes Compatibility (Controller.1 OS Install CD 4. OS Install / Recovery CD.1 Yes Yes No No No No No No Accxes V11.0 (build 255+ for all printers) No No Yes Yes Yes No No No Accxes V12. look in the rows above to see whether the CD version will work on a specific Accxes hardware configuration. and 4.5 / V12. the UXC controller is not supported. From the “OS Install / Recovery CD Version” row.0 OS Install CD 3.1 are used.1. Compatible CD versions are 4.2 to see that all hardware versions are supported.2 Accxes V11. If either CD 4. look in the rows below to see compatible Accxes versions. Accxes Application) April 2009 • • From the “OS Install / Recovery CD Version” row.2 (all builds) No No Yes Yes Yes No No No Accxes V12.

Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 6-11 General Procedures .

resolution.8825. 8830. • Normal to print the printer’s configuration and settings data • Full to print the printer’s configuration. media usage. the network addresses. and the various options available for each of the emulations. date/time.x and below. size. How to Make a Test Print . the test print will print on the media size specified per the default media size setting <PROCESSING DEFAULTS> <MEDIA SIZE>. The various blocks contain information to verify setups for jobs. The information is printed in blocks as explained in the following. 3. and the installed versions of firmware and the data contained in the error log.YKE/YKE-N/FRX/LVX/UXC Controller on the 8825. the test print will print on the largest media available. timer values. settings. Press the On Line key to cause the test print to print. Previous Next Enter Exit On Line System Settings This block prints the current setups for all the emulations.All Printers 1. Open the internet browser and connect to the Printer using the Printer IP address as the URL. and pen palettes data • Postscript to print a PostScript test page (a PostScript license is required) Press the On Line key. 5. the status of devices such as the network interface. 8850. 3. The following paragraphs give an outline of the test print data blocks to aid both the customer and service engineer to use the document effectively. and descriptions where appropriate. Press the Enter key to select ALL. Press the Enter key and the TEST PRINT menu will be displayed. Thus. Refer to the Controller Error Code Chart in Section 1 (Go to Test Print Error Codes). NOTE: In Steps 6. NOTE: The 721P prints a test print at power on.0 and above. emulation modes. 510 (Figure 1): Refer to the illustration for Operator Control Panel Key Definitions. is selected. Test Print Contents The test print is useful for verifying controller and job setups and may be used by the customer and service engineers. the errors may not indicate a current problem. When MEDIA SIZE=ANY. From the Web Print Management Tool (WebPMT) . The validity of the data depends upon the operator correctly putting in the type. The display will go to the PAUSED Status. Such use of the test print to verify job setups will assist in avoiding service calls. The Error Codes printed out in this section indicate problems with devices such as the hard drive. 8850 and 510 Printers 2. and location of all media installed. • For FreeFlow Accxes 12. NOTE: To create a test print on the 6204 or 6279. Installed Media Figure 1 Operator Control Panel To make a Test Print perform the following: General Procedures Making a Test Print This prints out the installed media type. Creating the test print verifies that the controller and printer are functional. 8830. hard drive. Press the Enter key and the top level menu UTILITIES will be displayed. network addresses. • For FreeFlow Accxes 11. 7/2009 6-12 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . Communication Parameters This is a print out of the current state of all input ports. and location of media installed in the printer by the customer. navigate to UTILITIES > TEST PRINT Select the test print: • Minimal to print the printer’s configuration data. 2. navigate to PRINTER DEFAULTS > TEST PRINT. Print Engine Configuration This prints the printer setups such as languages available. and a list of the last 20 errors contained in the printer memory. Navigate WebPMT. Press the Enter key again to enable the Test Print (all will be displayed). size. If the Printer was printing. 6. Controller Configuration From the Printer . it may continue to finish the current job before going to the Paused Status. 4. firmware versions. The paper size is overridden to be ANSI A and autoscaled to this size.Making a Test Print 1. This prints the amount of DRAM installed in the controller. see dC606 Test Copy in 6 General Procedures on the 6204 or 6279 Service Guidance System. This block is printing error log history data from the printer memory. The data has to be input to the printer by the customer using the control panel which allows for human error. etc.

When to Make Test Prints For use during future troubleshooting it is suggested that copies of the test print be made and labeled at the following times: • When the install is complete. Printer Pen Settings This prints out the current pen number. Figure 2 Sample Printer Configuration Test Print Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 6-13 General Procedures Making a Test Print . The actual appearance may vary with different software versions. • When the customer has set up the printer to run his normal jobs. pattern and palette for each pen. Place the copies of the test print with the machine log for future use. print orientation and scaling.Processing Defaults This prints the current setups affecting the processing of prints such as number of copies. • When the customer has set up the printer to run any custom jobs. The Pen Setting information is not generally used for diagnostics. Following these two pages on the test print are several pages of information about Pen Settings. Sample Test Print (Figure 2): These illustrations show the first two pages (or sections) of a representative test print. job priority. width. media source and type.

media source. termination options. The creation of diagnostic pages is controlled by a printer parameter that can be specified from the (8825. additional information is printed on the banner page. and 510) printer operator control panel menu <SETUP PRINTER><ERROR PAGE> or from the Web Printer Manager Tool <System Defatults><Miscellaneous>.Printing a Diagnostic Page A diagnostic page (see Figure 1) will optionally be printed with a job when the feature is enabled. termination options. When enabled.) – CGM Emulation parameters – Versatec Raster Emulation parameters – Versatec Data Standard Emulation parameters – TIFF parameter Figure 1 Diagnostics Page Processing Defaults • Collation and Copy parameters • Data Format • Job priority • Finisher and other page composition parameters (justification..) – HPGL Emulation parameters (palette information. The Diagnostics page has been designed to provide customers and/or service personnel with a detailed listing of job parameters that may help facilitate “unexpected output” troubleshooting. Diagnostic pages inherit the job and page processing parameters of the preceding page with the following exceptions: • Paper size is set to ANY • Rotation is set to AUTO • Scaling is set to 100 percent • Mirroring is set to OFF Diagnostic pages include the following information: • Generic job information • System Settings – Identical to the Banner Page content – Apple talk name – Error Page enable – Bond/Film/Vellum Mismatch Mode – Language – Port Timeout – Toner Density – Maximum Plot Length – Banner and Diagnostic page parameters – Calcomp Emulation parameters (palette information. General Procedures Printing a Diagnostic Page 7/2009 6-14 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC ... This feature is considered to be an enhancement to the banner page... 8850. 8830.) • Label parameters This information is taken from the set of processing parameter values associated with the preceding printed file...

verify that the “1. Perform the steps in Printer Enablement Kits to install either the P193 IOT Interface PWB or the 721 IOT Interface PWB. This will initiate the installation of the GNU/Linux OS and a standalone version of Accxes. Once you complete the kit instructions. go to Diagnostic Lights to troubleshoot the problem. IOT Interface Cable (P193 IOT Interface PWB and 721 IOT Interface PWB ONLY) b. Connect the power cord to the controller and plug the other end of the cord into a power source. Power should be immediately applied and the controller should proceed to boot up. The procedure involves setting up the controller hardware and making the required hardware connections. If the controller is an upgrade for a 721 printer. Whe the drive opens. These instructions can be found on the Xerox 6030/ 6050/6050A Wide Format Service Guidance System in 9 Installation and Kits. 4” Diagnostic Lights on the front of the controller are lit green and then extinguish. Verify that the Power Switch LED is lit green. 2. 1. NOTE: The Hardware Installation portion of the controller installation on a 6279 printer is contained in the 6279 Installation Procedure. B. NOTE: The following step initiates the installation of the GNU/Linux Operating System and a stand-alone version of Accxes. press the Power Switch to apply power to the controller. CAUTION 3. If not. At the prompt type accxes then press <ENTER>. or a 6279 printer. 3. the Putty terminal emulation window will display the CD install boot: prompt. 3. ensure that the Voltage Selector Switch on the rear of the controller is set to the input power source. 6030/6050/6050A. Perform the Software Installation. b. Ensure that the other end of each cable is connected to its appropriate connection. Switch off the printer and scanner and disconnect the power cords from both. NOTE: In following step. Do not try to mount a YKE/YKE-N/FRX/LVX/UXC Controller in an HFT/PUN mounting bracket on a 721 printer. For YKE-N/FRX/LVX/UXC. Once you complete the kit instructions. Laptop PC with a serial port 3. Unpack the controller hardware. Otherwise continue with the next step. For YKE-N/FRX/LVX. Open the controller CD/DVD tray and insert the FreeFlow Accxes Install/Recovery CD. 6204. 4. Then the software is installed and the controller is configured to operate with one of the printers listed above. If not. After installing the software. you must quickly remove the CD from the drive or the software installation process will be initiated again when the drive closes and the controller reboots. set the Voltage Selection Switch on the Back Panel of the controller. perform the 6204 Accxes Enablement Kit instructions. 9. verify that the “A. Purpose The following procedure is used to install the YKE/YKE-N/FRX/LVX/UXC Controller on either a 88xx/510 printer. These instructions can be found on the Xerox 6204 Wide Format Solution Service Guidance System in 9 Installation and Kits. 8. General Procedures Controller Installation for YKE/YKE-N/FRX/LVX . Check the following: a. C. For YKE. a 721p printer. after approximately 30 seconds. Damage to the controller may occur if the YKE/YKE-N/FRX/LVX/ UXC Controller is forced into an HFT/PUN mounting bracket. The contents of the hard drive will be lost once this is initiated. 2. Set the controller in the printer mounting bracket. Scanner Firewire Cable (if required) c. a.Controller Installation for YKE/YKE-N/FRX/LVX/UXC CAUTION Before connecting the power cord to the YKE-N/FRX/LVX Controller. Enter Controller Diagnostics by using the Serial Connection in Section 6. You will be directed to the Software Installation portion of the controller installation once the 6279 hardware installation is complete. c. Software Installation To install a controller on a Xerox 6204 Wide Format Solution. once the software installation is complete. RJ45 Network Cable 4. the controller will open the CDROM drive for approximately 5 seconds then close the drive and automatically reboot. after approximately 30 seconds. Prerequisite To install a controller on a Xerox 6050A Wide Format Printer. FreeFlow Accxes Install/Recovery CD 4. go to Diagnostic Lights to troubleshoot the problem. If not. you must remove the mounting bracket for the HFT/PUN Controller and install the controller mounting bracket for the YKE/YKE-N/FRX/LVX/UXC Controller. Service Tools CD The following items are required to perform this procedure: 1. install the YKE/YKE-N/FRX/LVX/UXC Controller mounting bracket on the 721 printer. continue with these instructions. Hardware Installation Procedure 1. perform the 6050A FreeFlow Accxes Enablement Kit instructions. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 6-15 After booting up. the controller will open the CDROM drive for approximately 5 seconds then close the drive and automatically reboot and return to the boot: prompt. 2. continue with these instructions. Connect the following cables to the Back Panel Connectors on the controller. D” Diagnostic Lights on the rear of the controller are lit green. 6. 5. Serial null modem cable Procedure NOTE: If the controller is an upgrade for a 721 printer. 2. Close the tray. Press and hold the Power Switch on the front panel to power down the controller then press it again to power up the controller. 7.

the Accxes software is configuring “temp” files that are used during normal operation. Assist the customer with installing the appropriate Accxes Client Tools (Win 2K. Once the installation is complete. If the printer controller is an FRX controller connected to a printer that uses a color touch screen. 8. Document Submit. the controller may take approximately 10 . Contact Xerox Professional Services System Analyst noted on the Xerox Configuration and Implementation worksheet to advise that the hardware installation is complete for scheduling professional services. Assist the customer in sending a test plot of the appropriate format (Reference the Xerox Configuration and Implementation worksheet for the correct file format) to the printer using Accxes Client Tools. you must perform the Integrated Audio Enablement procedure to enable integrated audio on the controller. 11. 16. There is no PostScript key for a stand-alone controller. proceed to the next step. NOTE: When upgrading the controller firmware to the printer specific firmware. Stand-alone Controllers may not accept keys.15 minutes to boot up. Any PostScript key you try to send to a stand-alone controller will be rejected. a. Perform Upgrading the Controller Firmware to upgrade the controller firmware to the printer specific firmware. proceed to the next step. Continue once you see the following message: Exiting BOOT_Linux with success on the Putty terminal emulation window. Once the Putty terminal emulation window returns to the boot: prompt.721p • Connecting to a Network .xeroxlicensing. Complete the customer operator training per the customer training checklist. the Putty terminal emulation window returns to the boot: prompt. perform the Media Check procedure to test the software media: b. Press and release the Power Switch on the front panel to power down the controller then press it again to power up the controller.6204 • Connecting to a Network .6279 12. NOTE: The Printer Activation Key for the 6030/6050 can not be loaded until the 6030/ 6050 specific firmware is loaded. remove the FreeFlow Accxes Install/Recovery CD from the CD tray and close the tray. PostScript keys are IOT dependent. Once the integrated audio is enabled. and PostScript must be applied. Install the required feature keys. 10.5. OS Enablement Key is required for all YKE/YKE-N/FRX/LVX/UXC Controllers. 13. go to: • Connecting to a Network . If the controller is to be connected to the network. Provide the customer with the 1-800 telephone number for the Welcome Center. Once the integrated audio is enabled. NOTE: Feature keys such as Job Accounting. See the FreeFlow Accxes Service Tools CD for sample files. make a test scan of the 082E5980 test pattern. NOTE: In the following step. NOTE: The installation process takes approximately 10 minutes. During this time.88xx/510 • Connecting to a Network . observe the serial number of the LVX controller hardware: General Procedures Controller Installation for YKE/YKE-N/FRX/LVX 7/2009 6-16 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . If the printer controller is an LVX controller connected to a printer that uses a color touch screen. If the LVX controller serial number is LVX151043 or above. If the screen fails to return to the boot: prompt after 10 minutes. 14. In a web browser window. If the LVX controller serial number is below LVX151043 you must perform the Integrated Audio Enablement procedure to enable integrated audio on the controller. Print Activation is required for 6030/6050 printer only.6050A • Connecting to a Network . the printer must be connected to the controller. 15. 6.xerox. Win XP) and the Windows print drivers on One customer PC following the step-by-step introductions in the client software user manual. If a scanner is attached to the controller.6030/6050 • Connecting to a Network . 9. go to https://www. do nothing and proceed to the next step. NOTE: The PostScript Feature Key can not be loaded until the appropriate IOT Accxes Firmware is loaded.com/coupon and follow the instructions on the screen to install the feature keys. 7. Scan-to-Net. NOTE: All software keys should be installed after Upgrading the Controller Firmware.

Procedure 1.Software Recovery • Connecting to a Network . Serial null modem cable 2. The Software Recovery procedure is used to recover from a catastrophic software failure. Open the controller CD tray and insert the FreeFlow Accxes Install/Recovery CD for YKE/ YKE-N/FRX/LVX/UXC. NOTE: The PostScript Feature Key can not be loaded until the appropriate IOT Accxes Firmware is loaded. If the controller is to be connected to the network. Laptop PC with a serial port 3. 10. This will initiate the installation of the GNU/Linux OS and a standalone version of Accxes. Once the Putty terminal emulation window returns to the boot: prompt. 1. make a test scan of the 082E5980 test pattern. Service Tools CD NOTE: The Printer Activation Key for the 6030/6050 can not be loaded until the 6030/ 6050 specific firmware is loaded. 2. Document Submit. Install the required feature keys. 4. 9. NOTE: In the following step. Any PostScript key you try to send to a stand-alone controller will be rejected. Stand-alone Controllers may not accept keys. Perform Upgrading the Controller Firmware to upgrade the controller firmware to the printer specific firmware. Press and release the Power Switch on the front panel to power down the controller then press it again to power up the controller. the printer must be connected to the controller. NOTE: All software keys should be installed after Upgrading the Controller Firmware. Press and hold the Power Switch on the front panel to power down the controller then press it again to power up the controller. Continue once you see the following message: Exiting BOOT_Linux with success.6030/6050 • Connecting to a Network . The contents of the hard drive will be lost once this is initiated. NOTE: The installation process takes approximately 10 minutes. NOTE: When upgrading the controller firmware to the printer specific firmware. 6. the controller may take approximately 10 minutes to boot up.88xx/510 Purpose • Connecting to a Network . OS Enablement Key is required for all YKE/YKE-N/FRX/LVX/UXC Controllers. Scan-to-Net. 3. the Putty terminal emulation window will display the CD install boot: prompt. 8. FreeFlow Accxes Install/Recovery CD 4.6204 Prerequisite • Connecting to a Network . remove the FreeFlow Accxes Install/Recovery CD from the CD tray and close the tray. and PostScript must be applied.xerox. Print Activation is required for 6030/6050 printer only. In a web browser window. After booting up. NOTE: The following step initiates the re-installation of the GNU/Linux Operating System and a stand-alone version of Accxes. The recovery process involves reloading the GNU/Linux operating system and the Accxes software. If a scanner is attached to the controller. Use the FreeFlow Accxes Service Tools CD for sample files.6279 The following items are required to perform this procedure: NOTE: Feature keys such as Job Accounting.com/coupon and follow the instructions on the screen to install the feature keys. the Accxes software is configuring “temp” files that are used during normal operation. 11. the Putty terminal emulation window returns to the boot: prompt. 7.721p • Connecting to a Network . After installing the software. There is no PostScript key for a stand-alone controller. Close the tray. go to https://www. the controller will open the CDROM drive for approximately 5 seconds then close the drive and automatically reboot and return to the boot: prompt. During this time. Once the installation is complete. Enter controller Diagnostics by using the Serial Connection in Section 6.xeroxlicensing. Assist the customer in sending a test plot of the appropriate format (Reference the Xerox Configuration and Implementation worksheet for the correct file format) to the printer using Accxes Client Tools. go to: Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 6-17 General Procedures Software Recovery . PostScript keys are IOT dependent.6050A • Connecting to a Network . perform the Media Check procedure to test the software media: 5. If the screen fails to return to the boot: prompt after 10 minutes. At the prompt type accxes then press <ENTER>.

General Procedures Media Check 7/2009 6-18 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . Power up the controller. 10. Press the <SPACE> bar to go to the “Media Check” screen. press the <SPACE> bar to start the media test. Remove the FreeFlow Accxes Install/Recovery CD from the CD tray and close the CD tray. This screen is used to initiate a media test. 3. Serial null modem cable 2. Insert the FreeFlow Accxes Install/Recovery CD in the controller CD tray and close the CD tray. At the “Media Check Screen”. 4. 2. Service Tools CD Procedure 1. After some initialization messages. Perform the Controller Shutdown to power down the controller. Laptop PC with a serial port 3. 7. Perform the Controller Shutdown to power down the controller. At the CD install boot: prompt type linux and press <ENTER>. NOTE: In the following step. Order new media and repeat this test on the new media before continuing with the Software Install / Recovery. The test takes approximately 2 minutes. Enter Controller Diagnostics by using the Serial Connection in Section 6. 8. 9. a “Welcome” screen appears with a “CD Found” box in the middle. This will initiate a media test and direct output to the serial port. once the test is complete do not press the space bar or this will start a non-Accxes GNU/Linux installation.Media Check Purpose The Media Check procedure tests the FreeFlow Accxes Install / Recovery CD to verify that it can be used to install the GNU/Linux operating system and the Accxes software. the “Media Check Results” screen appears. Once the test completes. FreeFlow Accxes Install/Recovery CD 4. 11. Prerequisite The following items are required to perform this procedure: 1. If not. The status should read “Pass”. 5. A “Media Check” status screen will appear indicating the progress status of the test. Power up the controller. it is likely that the media is bad. 6.

then press Enter to make the selection. DHCP (IPV4 Protocol) i. Press the Online/Offline button to put the Printer online. then press Enter. Switch on the System Components in the correct sequence (scanner. IPV4 Static Addressing i. then press Enter to make the selection. ii. Press the Next or Previous buttons until RARP/BOOTP = OFF is displayed. Press the Exit button until the Printer is out of the Setup Menu. Use the numeric keypad and enter the customer’s network mask then press Enter. Press the Next or Previous button until Port Enable is displayed. NOTE: It can take up to 5 minutes for the controller to receive an address. Use the FreeFlow Accxes Service Tools CD for sample files. Scanner and controller are correctly connected. iii. Press the Next or Previous button until Setup I/O Ports is displayed. Using the YKE/YKE-N/FRX/LVX/UXC controller’s customer assigned DNS Name. Connect the YKE/YKE-N/FRX/LVX/UXC controller to the customer’s network. Connect the YKE/YKE-N/FRX/LVX/UXC controller to the customer’s network. 8850. 8. Connect the customer’s network to the RJ45 connector on the back of the controller. iv. Press the Next or Previous buttons until TCP/IP Mask = is displayed. 11. If Off is displayed. If the customer’s network configuration is: a.255. Use the numeric keypad and change the gateway to the customer’s network gateway and then press Enter.255 as the gateway address then press Enter. 6. 7. press Enter and use the Next or Previous button to select Advanced then press Enter 9.255. 8830. gateway. verify that OFF is displayed. Printer Configuration. 1. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 6-19 General Procedures Connecting to a Network . Ensure that the Printer. ii.255. 14. Press the Next or Previous buttons until DHCP Enable = OFF is displayed. Contact the Customer’s System Administrator and ask if the printer will have a static IP address or obtain one through Dynamic Host Configuration Protocol (DHCP).255 is displayed. then press Enter to make the selection. then press Enter to make the selection. If static IP addressing will be used. IPV6 Auto Configuring i.Connecting to a Network . c. and 510 to the network with the YKE/YKE-N/FRX/LVX/UXC controller. d. If the customer is using an IPV6 IP Address protocol. 3. 10. Assist the customer in sending a test plot of the appropriate format (Reference the Xerox Configuration and Implementation worksheet for the correct file format) to the printer using Accxes Client Tools. If not. 2. Use the Enter button to access the Setup Menu. printer and controller). 13. Go to Making a Test Print and print a Minimal test print from the Web Print Management Tool. 5. ask the System Administrator for an IP address. press Enter to make the selection. and subnet mask.88xx/510 iii. b. ii. Use the numeric keypad and enter 255. verify that Advanced is displayed. Introduction This procedure should only be used for connecting the 8825. Connect the YKE/YKE-N/FRX/LVX/UXC controller to the customer’s network.88xx/510 . Use the Next and Previous buttons to select OFF then press the Enter button to save the entry DDNS (IPV4 Protocol) i.255. use the Online/Offline button to put the Printer in the offline mode. ii. Press the Next or Previous buttons until TCP/IP Address = is displayed. Use the numeric keypad and enter the customer’s network address and then press Enter. Press Enter to make the selection. Document Submit. 12. perform Setting IP Address for DDNS Using dhcpSet Command procedure. Confirm the new network attributes are shown on the test print page titled. 4. Use the Next and Previous buttons to change the selection to ON then press the Enter button to save the entry. then press Enter. the controller will automatically detect and configure IPV6 server operation. Press the Next or Previous buttons until TCP/IP Gateway = is displayed. Press the Next or Previous buttons to return to TCP/IP Gateway = 255. At the Printer User Interface. Press the Next or Previous button until Ethernet TCP/IP is displayed.

For a DDNS network. 1. If the customer’s network configuration is: a. 5. Confirm the new network attributes are shown on the test print page titled. General Procedures Connecting to a Network . 7. NOTE: It can take up to 5 minutes for the controller to receive an address. and subnet mask. The main screen of the WebPMT should currently be displayed in the web browser. Disconnect the serial cable from the Laptop PC and controller. perform Setting IP Address for DDNS Using dhcpSet Command procedure. 2. • Verify the Laptop PC network address settings are correct (see step 5). and controller) are connected correctly. c. Connect the YKE/YKE-N/FRX/LVX/UXC controller to the customer’s network. and a subnet mask. Obtain the required network information from the system administrator for the type of network in use. you will need an IP Address. NOTE: When using ifShow to verify an IPV6 connection. Printer/Copier. 8. DHCP (IPV4 Protocol) i. b. Check is JBoss is running. On the Laptop PC. IPV4 Static Addressing i. Contact the customer’s system sdministrator to determine the type of network that the customer is using. Use the FreeFlow Accxes Service Tools CD for sample files. IPV6 Auto Configuring i. Using the YKE/YKE-N/FRX/LVX/UXC controller’s customer assigned IP address. 4. • Perform Setting IP Address Using “ipset” Command procedure in Section 6 if the IP address does not match the controller’s customer assigned IP address. If JBoss is not running. the controller will automatically detect and configure IPV6 server operation. Document Submit. 9. DDNS (IPV4 Protocol) Using the YKE/YKE-N/FRX/LVX/UXC controller’s customer assigned DNS Name. Perform Setting IP Address for DHCP Using dhcpSet Command procedure.721p • Introduction This procedure should only be used for connecting the 721p to the network with the YKE/YKEN/FRX/LVX/UXC Controller. and subnet mask information.Connecting to a Network . reload the operating system. For IPV4 static addressing. 6. Go to Making a Test Print and print a Minimal test print from the Web Print Management Tool. perform Setting IP Address Using ipset Command procedure. a gateway. Assist the customer in sending a test plot of the appropriate format (Reference the Xerox Configuration and Implementation worksheet for the correct file format) to the printer using Accxes Client Tools. gateway.721p 7/2009 6-20 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . d. Perform Viewing IP Address Using ifShow Command to verify and record the controller network settings. If JBoss is still not running. open a web browser and type the YKE/YKE-N/FRX/LVX/UXC controller’s customer assigned IP address in the URL line to connect to the controller. gateway. • Perform Viewing IP Address Using “ifShow” Command procedure in Section 6 to verify the current IP address assigned to the controller. If the customer is using an IPV6 IP Address protocol. i. you will need a DNS_Name. Printer Configuration. Log into the controller through PUTTY and type JBossRunning at the prompt. NOTE: If the WebPMT is not displayed: • Verify the proper IP address is being used in the URL line. 3. reboot the controller and verify that JBoss is running. Verify the System Components (Scanner. receiving either a “Scope:Site” or a “Scope:Global” indicates that the controller has an IPV6 connection.

At the WebPMT screen: • For FreeFlow Accxes Versions 11. 16. IPV6 Auto Configuring i. One address for the YKE/YKE-N/FRX/LVX/UXC controller and one address for the printer/copier’s embedded controller.6030/6050 . DHCP (IPV4 Protocol) i. 15. On a Customer’s workstation. NOTE: The 6030/6050 with an YKE/YKE-N/FRX/LVX/UXC controller requires two customer assigned IP addresses. 5. use the YKE/YKE-N/FRX/LVX/UXC controller’s customer assigned IP address in the URL line to connect to the controller. Using the YKE/YKE-N/FRX/LVX/UXC controller’s customer assigned IP address. 12. and Controller) are connected correctly. 3. Verify the proper IP address is being used in the URL line. 7. Printer Configuration. perform Setting IP Address for DDNS Using dhcpSet Command procedure. Assist the customer in sending a test plot of the appropriate format (Reference the Xerox Configuration and Implementation worksheet for the correct file format) to the printer using Accxes Client Tools. Connect the YKE/YKE-N/FRX/LVX/UXC controller to the customer’s network. Perform Viewing IP Address Using ifShow Command to verify and record the controller network settings. If the customer’s network configuration is: a. 2. receiving either a “Scope:Site” or a “Scope:Global” indicates that the controller has an IPV6 connection. 17. d. 1. Use the FreeFlow Accxes Service Tools CD for sample files. 4. 13. NOTE: If the WebPMT is not displayed: • 8. Set FTP to “Enabled”. select the Printer Defaults menu then select Configure Remote Printer. Click on Update Remote Printer. Contact the Customer’s System Administrator and ask for an IP address. Introduction This procedure should only be used for connecting the 6030/6050 (printer or copier configuration) to the network with the YKE/YKE-N/FRX/LVX/UXC Controller.0 and above. Disconnect the serial cable from the Laptop PC and controller. Wait until the message “Communications with the printer was successful. From the web browser. Select SNMP. Verify the System Components (Scanner. At the web browser. Confirm the new network attributes are shown on the test print page titled. b. Printer/Copier.x and below. and subnet mask: one for the printer/copier’s embedded controller and one for the YKE/YKEN/FRX/LVX/UXC controller. Log on as Administrator using “root” as the logon and “root” as the password.6030/6050 9. select the Utilities menu then select Configure Remote Printer. 14. The link is up” is displayed. Go to Making a Test Print and print a Minimal test print from the Web Print Management Tool.Connecting to a Network . Enter the Printer/Copier’s customer assigned IP address. 11. open a web browser and use the controller’s assigned IP address in the URL line to connect to the controller and verify correct configuration of the controller network settings using WebPMT. perform Setting IP Address Using ipset Command procedure. and subnet mask information. Using the YKE/YKE-N/FRX/LVX/UXC controller’s customer assigned DNS Name. enter Printer/Copier’s customer assigned IP address in the URL line to connect to the 6030/6050 embedded controller. set the logical printer to 00 and set the type to “T”. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 6-21 General Procedures Connecting to a Network . Perform Setting IP Address for DHCP Using dhcpSet Command procedure. IPV4 Static Addressing i. • For FreeFlow Accxes Version 12. gateway. IPV6 is not supported on the 6030/6050. 10. gateway. DDNS (IPV4 Protocol) i. 6. c. Document Submit. NOTE: When using ifShow to verify an IPV6 connection. Select Properties then select TCP/IP.

NOTE: When using ifShow to verify an IPV6 connection. Verify the System Components (Scanner. If the customer’s network configuration is: a. General Procedures Connecting to a Network . and a subnet mask. Obtain the required network information from the system administrator for the type of network in use. a gateway. 2. Document Submit. 1.6050A Introduction This procedure should only be used for connecting the 6050A (printer or copier configuration) to the network with the YKE/YKE-N/FRX/LVX/UXC Controller. 7. open a web browser and use the controller’s assigned IP address in the URL line to connect to the controller and verify correct configuration of the controller network settings using WebPMT. the controller will automatically detect and configure IPV6 server operation. gateway. c. Connect the YKE/YKE-N/FRX/LVX/UXC controller to the customer’s network. On a Customer’s workstation. Perform Viewing IP Address Using ifShow Command to verify and record the controller network settings. NOTE: It can take up to 5 minutes for the controller to receive an address. you will need an IP Address. Assist the customer in sending a test plot of the appropriate format (Reference the Xerox Configuration and Implementation worksheet for the correct file format) to the printer using Accxes Client Tools. d. Use the FreeFlow Accxes Service Tools CD for sample files. receiving either a “Scope:Site” or a “Scope:Global” indicates that the controller has an IPV6 connection. For a DDNS network. If the customer is using an IPV6 IP Address protocol. 5. For IPV4 static addressing. Go to Making a Test Print and print a Minimal test print from the Web Print Management Tool. Confirm the new network attributes are shown on the test print page titled. Disconnect the serial cable from the Laptop PC and controller. DDNS (IPV4 Protocol) Using the YKE/YKE-N/FRX/LVX/UXC controller’s customer assigned DNS Name. 3. 8. i.6050A 7/2009 6-22 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .Connecting to a Network . Contact the customer’s system sdministrator to determine the type of network that the customer is using. perform Setting IP Address Using ipset Command procedure. b. Perform Setting IP Address for DHCP Using dhcpSet Command procedure. IPV4 Static Addressing i. you will need a DNS_Name. DHCP (IPV4 Protocol) i. 9. Using the YKE/YKE-N/FRX/LVX/UXC controller’s customer assigned IP address. IPV6 Auto Configuring i. 6. and subnet mask information. Printer/Copier. 4. perform Setting IP Address for DDNS Using dhcpSet Command procedure. Printer Configuration. and controller) are connected correctly.

Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 6-23 General Procedures Connecting to a Network . 2. NOTE: When using ifShow to verify an IPV6 connection. 5. 3. you will need an IP Address.Connecting to a Network . i. perform Setting IP Address for DDNS Using dhcpSet Command procedure. Verify the System Components (Scanner. the controller will automatically detect and configure IPV6 server operation. you will need a DNS_Name. DHCP (IPV4 Protocol) i. If the customer’s network configuration is: a. open a web browser and use the controller’s assigned IP address in the URL line to connect to the controller and verify correct configuration of the controller network settings using WebPMT. Disconnect the serial cable from the Laptop PC and controller. Document Submit. For a DDNS network. Confirm the new network attributes are shown on the test print page titled. Assist the customer in sending a test plot of the appropriate format (Reference the Xerox Configuration and Implementation worksheet for the correct file format) to the printer using Accxes Client Tools. a gateway. Printer Configuration. IPV6 Auto Configuring i. Connect the YKE/YKE-N/FRX/LVX/UXC controller to the customer’s network. and a subnet mask. Obtain the required network information from the system administrator for the type of network in use. IPV4 Static Addressing i. d. gateway. DDNS (IPV4 Protocol) Using the YKE/YKE-N/FRX/LVX/UXC controller’s customer assigned DNS Name. and controller) are connected correctly. NOTE: It can take up to 5 minutes for the controller to receive an address. Go to Making a Test Print and print a Minimal test print from the Web Print Management Tool. 4. 6. Perform Setting IP Address for DHCP Using dhcpSet Command procedure. 8. On a Customer’s workstation.6204 . Contact the customer’s system sdministrator to determine the type of network that the customer is using. receiving either a “Scope:Site” or a “Scope:Global” indicates that the controller has an IPV6 connection. and subnet mask information. If the customer is using an IPV6 IP Address protocol. Using the YKE/YKE-N/FRX/LVX/UXC controller’s customer assigned IP address. For IPV4 static addressing. 7. 1.6204 Introduction This procedure should only be used for connecting the 6204 (printer or copier configuration) to the network with the YKE-N/FRX/LVX/UXC/LVX/UXC Controller. Use the FreeFlow Accxes Service Tools CD for sample files. b. Printer/Copier. 9. perform Setting IP Address Using ipset Command procedure. Perform Viewing IP Address Using ifShow Command to verify and record the controller network settings. c.

Perform Setting IP Address for DHCP Using dhcpSet Command procedure. perform Setting IP Address for DDNS Using dhcpSet Command procedure. Printer/Copier. NOTE: It can take up to 5 minutes for the controller to receive an address. Printer Configuration. 7. 9. a gateway. For a DDNS network. 3. IPV6 Auto Configuring i. you will need a DNS_Name. 5. 8. you will need an IP Address. NOTE: When using ifShow to verify an IPV6 connection. On a Customer’s workstation. 4. If the customer’s network configuration is: a. General Procedures Connecting to a Network . and a subnet mask. the controller will automatically detect and configure IPV6 server operation. 6. Contact the customer’s system sdministrator to determine the type of network that the customer is using. c. receiving either a “Scope:Site” or a “Scope:Global” indicates that the controller has an IPV6 connection. If the customer is using an IPV6 IP Address protocol. perform Setting IP Address Using ipset Command procedure. and subnet mask information. DHCP (IPV4 Protocol) i. i. gateway. DDNS (IPV4 Protocol) Using the YKE/YKE-N/FRX/LVX/UXC controller’s customer assigned DNS Name. Verify the System Components (Scanner. 2. and controller) are connected correctly. Use the FreeFlow Accxes Service Tools CD for sample files. Disconnect the serial cable from the Laptop PC and controller. Obtain the required network information from the system administrator for the type of network in use. Perform Viewing IP Address Using ifShow Command to verify and record the controller network settings. b.Connecting to a Network . For IPV4 static addressing. open a web browser and use the controller’s assigned IP address in the URL line to connect to the controller and verify correct configuration of the controller network settings using WebPMT. Connect the YKE/YKE-N/FRX/LVX/UXC controller to the customer’s network.6279 Introduction This procedure should only be used for connecting the 6279 (printer or copier configuration) to the network with the YKE-N/FRX/LVX/UXC Controller. d. 1. IPV4 Static Addressing i.6279 7/2009 6-24 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . Confirm the new network attributes are shown on the test print page titled. Document Submit. Go to Making a Test Print and print a Minimal test print from the Web Print Management Tool. Assist the customer in sending a test plot of the appropriate format (Reference the Xerox Configuration and Implementation worksheet for the correct file format) to the printer using Accxes Client Tools. Using the YKE/YKE-N/FRX/LVX/UXC controller’s customer assigned IP address.

240. 1. Service CD 8.0+ or Internet Explorer 6. 7/2009 6-25 General Procedures Upgrading the Controller Firmware .’ NOTE: Both the Printer Control Panel or the Scanner Control Panel will only display the message 'Update in Progress. • For FreeFlow Accxes Version 12.20.38 6.240. Upgrade Monitoring To monitor the upgrade process. 12. If this is a new installation. Refer to Error Messages in Section 1 of this manual to isolate the problem.com/coupon and follow the instructions on the screen to reinstall the required feature keys after a firmware upgrade. you would use 13. If you are upgrading the firmware on an existing FreeFlow Accxes Controller.’ if those devices are present. • If this is a new installation the controller default IP Address is 13. return to the Printer Defaults page and click the Refresh icon at the top of the browser. Connect an Ethernet Crossover Cable between the NIC on the Laptop PC and the network connection on the controller. If this is a new install. 10.39 as the Laptop PC IP address to communicate with the controller. In this case. In this case.38.x and below click on Printer Defaults > Upload File. verify that the firmware you are attempting to upload matches the printer connected to the controller..Upgrading the Controller Firmware b.0 Netscape 8.x Netscape 4.’ button to locate the appropriate (. the printer will print out a 'Firmware Update' report for your review. 4.38. In the Internet address window. You can now close (exit) the web browser. the Printer Control Panel and the Scanner Control Panel will remain blank. NOTE: If the 'Update in Progress.xeroxlicensing. This will update the Printer Defaults page and display the new firmware version. i. Synergix Scan Systems must be at version 2.x and below. Using this method. At the browser: If this is a new installation the controller default IP Address is 13. CAUTION When upgrading firmware versions: • IPV6 Auto Configuring.39 as the Laptop PC IP address to communicate with the controller. • For FreeFlow Accxes Versions 11. 2. Laptop PC with a serial port Use the ‘Browse. If a problem occurs during the upgrade process. refer to Error Messages in Section 1 of this manual.4 before upgrading the controller firmware.bin file) system firmware upgrade file on the Service CD in the folders: System_Firmware > Controller_Files. establish a Serial Connection with the YKE/YKE-N/FRX/LVX/ UXC Controller. Network Crossover Cable 7. Using the Web Print Management Tool 1.0+) on the PC. Either the Printer Control Panel or the Scanner Control Panel will display the message 'Update in Progress. Start the web browser (V11. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 14. Use the assigned IP address value plus 1 (increase the 4th octet number of the IP address by 1) as the Laptop PC IP address to communicate with the controller. If the customer’s network configuration is: a. enter the IP Address of the controller and press <ENTER>.240. 4.’ message is not displayed. Do Not Power Off. If this is a controller that is already installed. Prerequisite The following items are required to perform this procedure: When the Main Page of the WebPMT displays: • For FreeFlow Accxes Versions 11. or DDNS If this is a new installation use the following default IP Address: 13. a special file containing new Accxes software is sent to the controller as a print job using either the Web Print Management Tool (WebPMT) (Preferred Method) or the Document Submission Tool (DST). Configure the Laptop PC IP address to communicate with the controller. you would use 13. If this is a controller that is already installed. 2. When the upgrade process has been completed.0 and above.0. Go to https://www. This address will only be used for upgrading the controller firmware. perform Setting IP Address Using ipset Command procedure to assign an IPV4 static address to the controller. 3. IPV4 Static Addressing i. 5. ii. Purpose This procedure uses the I/O download method to upgrade the controller firmware on all versions of the Accxes controller. an error message may be displayed in on the Laptop PC. Select the file and click Open. Click on Upload File on the Printer Defaults menu. Make a Controller Configuration Test Print before upgrading to determine which feature keys are enabled.0 and above click on Utilities > Upload. Do Not Power Off. When the upgrade file displays in the 'Select the file to upload' window. Use that information to determine which feature keys to reinstall after the controller firmware has been upgraded.. V12. 11. If an Error Message is displayed. 3. 9.0 or Internet Explorer 4.20.bin) files can be uploaded using the WebPMT.240. • For FreeFlow Accxes Version 12.20. use the controller’s customer assigned IP address value plus 1 (increase the 4th octet number of the IP address by 1) as the Laptop PC IP address to communicate with the controller. click the Upload button. proceed to step 2.2.20. perform the Saving FreeFlow Accxes Parameters to a USB Memory Stick procedure to save various customer controller parameters prior to the upgrade. DHCP.20.xerox. ACT Document Submission Tool NOTE: You may have to select ‘All Files’ to see the upgrade file and only (.240. 13. click Configuration > Details and verify the software version. Do Not Power Off.

In the 'Add document to job' window. x. Do Not Power Off. xiii. If this controller firmware upgrade was performed on and existing FreeFlow Accxes Controller and you saved the controller parameters to a USB Memory Stick. ix. locate the appropriate firmware upgrade file (. perform the Restoring FreeFlow Accxes Parameters from a USB Memory Stick procedure to restore various customer controller parameters. ix. Do Not Power Off. the printer will print out a 'Firmware Update' report for your review.' You can now close (exit) the DST. If this is a new installation. In the Document menu. Reconnect the printer to the customer’s network. Disconnect the Ethernet Crossover Cable from the controller’s network port and the Laptop PC. If the customer network configuratin is: a. xv. proceed to step 2. Under the File menu. Do Not Power Off. Start the Document Submission Tool on the PC. vii. Select the file again. NOTE: If the 'Update in Progress. viii. NOTE: Both the Printer Control Panel or the Scanner Control Panel will only display the message 'Update in Progress. enter the “Device Name” and click the “DNS” button.bin) on the Service CD in the folders: System_Firmware>AccXES_Controller_Files. select Add Document. i. ii. You can now close (exit) the DST. iii. verify that the firmware you are attempting to upload matches the printer connected to the controller. x.’ if those devices are present. When the upgrade process has been completed. Select the Device Manager tab. 2. If you are upgrading the firmware on an existing FreeFlow Accxes Controller. click Session Setup. vii. IPV6 Auto Configuring i.bin) on the Service CD in the folders: System_Firmware>AccXES_Controller_Files. v. In the Document menu. In the 'Add document to job' window. iv.’ message is not displayed. 17. Click the Create New Device button. xi. Select the firmware file and click Open. iii. Do Not Power Off. Under Network. click Session Setup. and click Submit from the Job menu. Start the Document Submission Tool on the PC. select the printer that you would like to perform the upgrade on and click OK.' IPV4 Static Addressing vi.’ if those devices are present. Either the Printer Control Panel or the Scanner Control Panel will display the message 'Update in Progress. ii. If not. NOTE: If the 'Update in Progress. verify that the firmware you are attempting to upload matches the printer connected to the controller. xiv. and click Submit from the Job menu.’ message is not displayed. v. Do Not Power Off. select the printer that you would like to perform the upgrade on and click OK. From the list of displayed printers. 3. select Add Document. Under the File menu. b. General Procedures Upgrading the Controller Firmware 7/2009 6-26 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . perform the Saving FreeFlow Accxes Parameters to a USB Memory Stick procedure to save various customer controller parameters prior to the upgrade. Verify that the “IP Address” field is automatically filled in with the IPV6 address of the target printer.15. NOTE: Both the Printer Control Panel or the Scanner Control Panel will only display the message 'Update in Progress. xii. Using the Document Submission Tool 1. 16. When the upgrade process has been completed. verify that the “Device Name” is correct with the customer’s system administrator. Select the new device as the “Default Printer”. From the list of displayed printers. If the controller firmware upgrade was performed on and existing FreeFlow Accxes Controller and you saved the controller parameters to a USB Memory Stick. iv. perform the Restoring FreeFlow Accxes Parameters from a USB Memory Stick procedure to restore various customer controller parameters. vi. Select the file again. NOTE: You may have to select ‘All Files’ to see the upgrade file. NOTE: You may have to select ‘All Files’ to see the upgrade file. locate the appropriate firmware upgrade file (. viii. Do Not Power Off. the printer will print out a 'Firmware Update' report for your review. Select the firmware file and click Open. Either the Printer Control Panel or the Scanner Control Panel will display the message 'Update in Progress.

g. f. Press <ESC>. At the BIOS Setup screen. scroll to Drives > Diskette Drive. 4. 7. Scroll to Load Defaults. 2. VGA Monitor 2. scroll to Video > Video Memory Size. 3 = OFF. scroll to Post Behavior > Keyboard Errors. check the Keyboard connection. 2. you must press the F2 key when the Dell screen appears in order to enter the BIOS Setup screen. 1. pressing F2 will have no effect. Follow the directions at the bottom of the screen to set the diskette drive to OFF. Once the Dell screen disappears. C = Green. The Diagnostic Lights next to the Back Panel Connectors is lit in the following sequence: 12. 2 = OFF. c. The BIOS is now fully restored to its original settings. At the BIOS Setup screen. As the controller powers up. the Power Light on the Front Panel lights Green. d. Press <ENTER>. 5. As the controller boots. e. Follow the directions at the bottom of the screen to move the Onboard USB CDROM Drive to the number one position in the Boot Sequence list. Press <ENTER> twice. If the BIOS Setup screen does not appear within 15 seconds. Follow the directions at the bottom of the screen to set the system data and time. For YKE: A = Green. D = Yellow 13. At the BIOS Setup screen. Keyboard with a USB connector Procedure for YKE/YKE-N/FRX/LVX 1. b. scroll to Power Management and press <ENTER>. This will reboot the controller. press F2 at the Dell Screen to enter the BIOS Setup screen. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 6-27 General Procedures BIOS Recovery . if the Dell screen does not appear within 5 seconds. 3. press <ESC> to exit BIOS Setup. This will reboot the controller. Connect the VGA Monitor and Keyboard to the controller. Select Save/Exit. Press <ENTER>. At the BIOS Setup screen. 4 = Green 14. For YKE-N/FRX/LVX/UXC: 1 = OFF. At the BIOS Setup screen. Follow the directions at the bottom of the screen to set the video memory size to 1mb. Follow the directions at the bottom of the screen to set keyboard errors to Do Not Report. For YKE and YKE-N controller. At the BIOS Setup Screen: a. 10. Scroll to Maintenance. The Controller Battery can be suspected faulty when: 8. Prerequisite The following items are required to perform this procedure: 1. h. check the video connection and the monitor power. The Keyboard can be attached to any USB port. Two short beeps are heard (see Beep Codes). scroll to System > Boot Sequence. At the BIOS Setup screen. Follow the directions at the bottom of the screen to set AC Recovery to ON. Scroll to AC Recovery. select Load Defaults. Select Save/Exit. B = Green. 3. NOTE: In the following step. 6. NOTE: In the following step. press F2 at the Dell Screen to enter the BIOS Setup Screen. scroll to System > Date/Time. at the BIOS Setup screen. Select Continue. Power up the controller. 9. As the controller boots. 11. Press <ENTER>.BIOS Recovery Purpose The BIOS Recovery procedure is used to restore the BIOS settings after the Controller Battery has been removed or is determine to be faulty.

b. NOTE: In the following step. c. 10. b. Press the <TAB> key 4 times to get back to the main list. c. At the BIOS Setup screen. a. a. c. Press <ENTER> twice for the controller to accept the changes. At the BIOS Setup screen. c. Press <ENTER>. use the arrow keys to scroll to Power Management and press <ENTER>. you must press the F2 key when the Dell screen appears in order to enter the BIOS Setup screen. The Keyboard can be attached to any USB port. Press <ENTER>. Press the <TAB> key 4 times to get back to the main list. check the video connection and the monitor power. e. Use the arrow keys to scroll to COM1 and press <ENTER>. Press the <TAB> key 4 times to get back to the main list. Press <ENTER> to uncheck the box. 3. 11. check the Keyboard connection. d. 6. At the BIOS Setup screen. The BIOS is now fully restored to its original settings. Use the arrow keys to scroll to Power ON and press <ENTER>. use the arrow keys to scroll to Security and press <ENTER>.Procedure for UXC 1. b. a. Use the arrow keys to scroll to AC Recovery and press the <TAB> key. Press the <TAB> key 3 times to highlight the Exit button on the screen. a. press F2 at the Dell Screen to enter the BIOS Setup Screen. use the arrow keys to scroll to Drives and press <ENTER>. If the BIOS Setup screen does not appear within 15 seconds. Use the arrow keys to scroll to Disable and press <ENTER>. Press <ENTER> twice. At the BIOS Setup screen. Use the arrow keys to scroll to Serial Port #1 and press the <TAB> key. b. c. if the Dell screen does not appear within 5 seconds. a. This will reboot the controller. c. b. Press the <TAB> key twice to highlight the Load Defaults button. c. use the arrow keys to scroll to Post Behavior and press <ENTER>. Press <ENTER> to uncheck the box. Press the <TAB> key twice to highlight the Unlock button. Once the Dell screen disappears. a. Use the arrow keys to scroll to HDD Acoustic Mode and press the <TAB> key. Power up the controller. Use the arrow keys to scroll to Keyboard Errors and press the <TAB> key. 5. 2. Connect the VGA Monitor and Keyboard to the controller. b. 9. use the arrow keys to scroll to Performance and press <ENTER>. pressing F2 will have no effect. As the controller boots. At the BIOS Setup Screen: 4. At the BIOS Setup screen. Enter 6789 at the keyboard and press <ENTER>. Use the arrow keys to scroll to Password Changes and press the <TAB> key. Use the arrow keys to scroll to Diskette Drive and press the <TAB> key. b. Press the <TAB> key 4 times to get back to the main list. Press the <TAB> key 4 times to get back to the main list. Use the arrow keys to scroll to Performance and press <ENTER>. b. At the BIOS Setup screen. 7. 8. a. Press the <TAB> key 4 times to get back to the main list. use the arrow keys to scroll to Chassis Instusion and press the <TAB> key. General Procedures BIOS Recovery 7/2009 6-28 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . At the BIOS Setup screen. a. NOTE: In the following step. use the arrow keys to scroll to System Configuration and press <ENTER>.

b. Press <ENTER>. Use the Left/Right Arrows keys to highlight ON. Keyboard with a USB connector. to enter the BIOS Setup Screen. check the USB video connection and the monitor power. Once the Dell screen disappears. This procedure is required when an FRX or LVX controller is connect to a printer that uses the color touch screen. pressing F2 will have no effect. At the BIOS Setup Screen: a. press F2 at the Dell Screen. if the Dell screen does not appear on the printer touchscreen monitor. 3. Prerequisite The following items are required to perform this procedure: 1. i. It allows the touch-screen panel to emit audio whenever the panel is touched. NOTE: The touch-screen control panel will be used during this procedure to view the BIOS settings. 2. f. This will reboot the controller. Connect the USB Keyboard to the controller. d. in order to enter the BIOS Setup screen. check the USB Keyboard connection. you must press the F2 key when the Dell screen appears. Press <ENTER>. on the touch screen monitor. If the BIOS Setup screen does not appear within 15 seconds. As the controller boots. Integrated Audio is now enabled on the LVX controller. Scroll to Onboard Services. c. g.Integrated Audio Enablement Purpose The Integrated Audio Enablement procedure is used to enable integrated audio on an FRX or LVX controller. within 5 seconds. NOTE: In the following step. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 6-29 General Procedures Integrated Audio Enablement . e. Scroll to Integrated Audio. Press <ENTER>. Press <ENTER>. Power up the controller. Select Save/Exit. h. Procedure 1. NOTE: In the following step. The Keyboard can be attached to any USB port. Press <ESC>. on the touchscreen monitor.

54. Prerequisite The following items are required to perform this procedure: 1.xxx.136.163 Using Gateware: 13.0 (t2396195760: tPsmTask): <configEthernet> calling: networkConfig.1 255.yyy.255.54.1 255.1 255. the Netmask.136.255.Setting IP Address Using ipset Command Purpose The purpose of the ipset command is to set the TCP/IP address of the YKE/YKE-N/FRX/ LVX/UXC controller. then press <ENTER>.136.0 Accxes is not running. Use the Service Login procedure to login to the Accxes software. 2. y = Gateway.255. NOTE: Once ipset completes. Laptop PC with a serial port NOTE: You must be logged into the Accxes application in order to run ipset. Enter Controller Diagnostics by using the Serial Connection in Section 6. NOTE: IP address changes take within 60 seconds.141.255. Serial null modem cable 2.65 13.141.199.141.0 Using Link: Auto [service@Accxes /home/accxes]% If Accxes is running: [service@Accxes /home/accxes]% ipset 13.255. configuring network paramenters directly Using IP Config: static Using IP Address: 13.255.199. It includes the IP address. z = subnet mask 3.141.xxx yyy.1 Using Netmask: 255.136. General Procedures Setting IP Address Using ipset 7/2009 6-30 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . Rebooting Accxes is not required.255.65 13.54.yyy. NOTE: The ipset command can only be used to set the IP address for the IPV4 protocol.199.0 (t2396195760: tPsmTask): <configEthernet> system call complete [service@Accxes /home/accxes]% (t2396195760: tPsmTask): Saving user default setu p #0 NOTE: Press <ENTER> to see the System Login prompt. and the Gateway Address. type ipset address gateway subnet mask. Procedure 1.163 13. NOTE: Quotes are no longer required around any of the values. Example: →ipset xxx.pl static 13.zzz Where x = IP Address.54.xxx. At the service prompt. you can use Viewing IP Address Using ifShow Command or Viewing Network Configuration Using netShow Command to verify the new network parameters.zzz. The screen will scroll one of two series of messages: If Accxes is not running: [service@Accxes /home/accxes]% ipset 13.zzz.199.255.yyy zzz.

6.. NOTE: IP address changes take within 60 seconds. Determining IP information for eth0. Prerequisite The following items are required to perform this procedure: 1.1 DHCP: Netmask: 255. The screen will scroll the following message: [service@Accxes /home/accxes]% dhcpSet Setting network parameters via DHCP. Ensure that the controller is connected to the customer’s network.161 DHCP: Gateway: 13.141. you can use Viewing IP Address Using ifShow Command to verify the new network parameters. Serial null modem cable 2. type dhcpSet then press <ENTER>. Rebooting Accxes is not required.54. Reboot the Accxes controller. 4. NOTE: Once dhcpSet completes. Use the Service Login procedure to login to the Accxes software. Laptop PC with a serial port NOTE: You must be logged into the Accxes application in order to run dhcpSet. Enter Controller Diagnostics by using the Serial Connection in Section 6. done. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 6-31 General Procedures Setting IP Address for DHCP Using dhcpSet .141. 2. DHCP: Determining IP/Gateway/Netmask.0 NOTE: Press <ENTER> to see the System Login prompt. 5. Type in killAccxes.Setting IP Address for DHCP Using dhcpSet Command Purpose The dhcpSet command is used to enable theYKE/YKE-N/FRX/LVX/UXC controller to obtain an IP address for the network DHCP server. Procedure for DHCP 1. 3.255.. At the service prompt.. DHCP: IP Address: 13...54.255..

You can obtain a DNS_NAME for the customer’s printer from the Customer Network Administrator [service@Accxes /home/accxes]% dhcpSet 6204printer Setting network parameters via DHCP with hostname <6204printer> Determining IP information for eth0. Serial null modem cable 2. Prerequisite The following items are required to perform this procedure: 1. 3. DHCP: Determining IP/Gateway/Netmask.1 DHCP: Netmask: 255. Use the Service Login procedure to login to the Accxes software.. you can use Viewing IP Address Using ifShow Command to verify the new network parameters.255. Rebooting Accxes is not required. Type in killAccxes.. Ensure that the controller is connected to the customer’s network. The screen will scroll the following message: NOTE: In the example below. 4.168. 2.168. Reboot the Accxes controller. Procedure for DDNS 1. NOTE: Once dhcpSet completes.255.19 DHCP: Gateway: 192. Laptop PC with a serial port NOTE: You must be logged into the Accxes application in order to run dhcpSet.0 NOTE: Press <ENTER> to see the System Login prompt. 6.. NOTE: Quotes are no longer required around any of the values. At the service prompt. DHCP: IP Address: 192.1. Example: →dhcpSet DNS_Name Where DNS_Name = the customer assigned DNS Name for the printer 5.1. Enter Controller Diagnostics by using the Serial Connection in Section 6. type dhcpSet DNS_NAME then press <ENTER>. done. General Procedures Setting IP Address for DDNS Using dhcpSet 7/2009 6-32 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . NOTE: IP address changes take within 60 seconds.. the DNS_NAME used is 6204printer.Setting IP Address for DDNS Using dhcpSet Command Purpose The dhcpSet command is used to enable theYKE/YKE-N/FRX/LVX/UXC controller to obtain an IP address using a DNS Name for the network DHCP server.

The purpose of the ifShow command is to view Ethernet settings on the YKE/YKE-N/FRX/ LVX/UXC Controller including. 3.163 c.141. the Netmask is 255. The following is an example of the information that will be displayed: service@Accxes /home/accxes]% ifShow eth0 Link encap:Ethernet HWaddr 00:13:72:11:3E:FE inet addr:13. If the device in not up.8 KiB) TX bytes:4965 (4. the Broadcast Address is 13.e. nothing is displayed (i. Procedure 1. up/down status. then press <ENTER>. In the example above. IP Address and Netmask. May be useful in diagnosing traffic flow problems to/from the controller. Prerequisite The following items are required to perform this procedure: 1.Indicates that the Ethernet device is running.The Ethernet device.0 inet6 addr: fe80::213:72ff:fe11:3efe/64 Scope:Link UP BROADCAST RUNNING MULTICAST MTU:1500 Metric:1 RX packets:6548 errors:0 dropped:0 overruns:0 frame:0 TX packets:44 errors:0 dropped:0 overruns:0 carrier:0 collisions:0 txqueuelen:1000 RX bytes:705427 (688. Serial null modem cable 2.255 Mask:255. b. the IP address is 13.The Broadcast Address of the controller.8 KiB) Interrupt:16 Key values given by ifShow include: a.54. In the example above.The packets and bytes that have been sent (TX) or received (RX) since the Ethernet interface was brought up. Use the Service Login procedure to login to the Accxes software.0 e. This should always be eth0. UP .Viewing IP Address Using ifShow Command f. Mask .136. In the example above. Bcast . It also displays information on the number of transmitted and received packets and bytes. inet addr: .199.The IP Address of the controller.255.The Netmask of the controller. Go to Viewing Network Configuration Using netShow Command to display this information. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 6-33 General Procedures Viewing IP Address Using ifShow .161 Bcast:13.255 d.141.199.54. Laptop PC with a serial port NOTE: You must be logged into the Accxes application in order to run ifShow. type ifShow. DOWN is not shown). 2.255. eth0 .255. NOTE: ifShow does not display the Gateway Address or the speed/duplex settings. Enter controller Diagnostics by following the Serial Connection procedure in Section 6.136. Purpose RX/TX . At the service prompt.255.

Use the Service Login procedure to login to the Accxes software. Prerequisite The following items are required to perform this procedure: 1. Procedure 1. Serial null modem cable 2. NOTE: Use Viewing Network Configuration Using netShow Command to verify the new settings. Currently the only way to achieve 1000 Mbps (Gigabit Ethernet) is via auto-negotiation. 2. General Procedures Setting Network Speed/Duplex using netSet 7/2009 6-34 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . 3.Setting Network Speed/Duplex using netSet Command Purpose The purpose of the netSet command is to set the Ethernet speed and duplex settings on the YKE/YKE-N/FRX/LVX/UXC Controller. Rebooting Accxes in not required. Laptop PC with a serial port NOTE: You must be logged into the YKE/YKE-N/FRX/LVX/UXC Accxes system in order to run netSet. You will return to the service prompt. Accxes auto-negotiates speed and duplex settings. At the service prompt. type one of the commands in Table 1. Use the Serial Connection procedure in Diagnostics to connect your Laptop PC to the YKE/YKE-N/FRX/LVX/UXC Controller. then press <ENTER>. NOTE: Changes take place immediately. netSet100H 100 Mbps / Half Duplex netSet100F 100 Mbps / Full Duplex netSet10H 10 Mbps / Half Duplex netSet10F 10 Mbps / Full Duplex No response will be given. Table 1 netSet Commands Command 4. Function netSetAuto Default setting.

Serial null modem cable ip=13. Currently the only way to achieve 1000 Mbps (Gigabit Ethernet) is via auto-negotiation Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 6-35 General Procedures Viewing Network Configuration Using netShow .Viewing Network Configuration Using netShow Command Table 1 netShow Parameters Parameter Purpose Function duplex=full Indicates simultaneous two-way communication (duplex) us being used on the network.141.255.255.199. Laptop PC with a serial port The IP Address of the YKE/YKE-N/FRX/LVX/UXC Controller. Use the Serial Connection procedure in Diagnostics to connect your Laptop PC to the YKE/YKE-N/FRX/LVX/UXC Controller. netShow does not display the extra information seen when using ifShow. This setting is negotiated (if autoreg=on) or specified directly using netSet commands.54. speed=100 Procedure 1.1 The IP Address of the gateway used by the YKE/YKE-N/ FRX/LVX/UXC Controller.141. [service@Accxes /home/accxes]% netShow autoneg=on duplex=full gateway=13. Table 1 describes each parameter. The purpose of the netShow command is to view the Ethernet settings on the YKE/YKE-N/ FRX/LVX/UXC Controller including IP parameters and speed/duplex settings.136. NOTE: You must be logged into the Accxes application in order to run netShow. Use the Service Login procedure to login to the Accxes software.0 speed=100 NOTE: netShow does not shown whether the Ethernet interface is up. half indicates that Accxes can send or receive information.199.136. At the service prompt type netShow. Use Viewing IP Address Using ifShow Command to interface information.255.161 ipconfig=dhcp ipv6=no netmask=255. 1.163 2. This should typically be ON unless the customer has specific requirements for speed or duplex. 2. The speed (1000/100/10) in Mega-bits-per-second (Mbps) of the Accxes network connection. The following items are required to perform this procedure: gateway=13.1 hostname=bsp66 ipaddr=13. but not simultaneously. Table 1 netShow Parameters Parameter autoneg=on Function Ethernet is negotiating speed and duplex settings.0 The Netmask of the YKE/YKE-N/FRX/LVX/UXC Controller. Prerequisite netmask=255. The following is an example of the information that will be displayed.54.255. 3. This setting is negotiated (if autoreg=on) or specified directly using netSet commands. then press <ENTER>.

At the service prompt type savePOM. 7. then press <ENTER>. This procedure would normally be performed prior to upgrading the controller firmware. there will be another directory named with some letters and numbers (this is the service tag for the Dell Computer). 11. Reconnect the network cable and reboot the controller. do not change the directory structure on the USB memory stick. and labels. pen palettes. Prerequisite The following items are required to perform this procedure: 1. 5. Restart the print queue. In this directory. This will save the printer setup parameters. These directories contain the saved data. Remove the USB Memory Stick from the FreeFlow Accxes Controller. 6. This will save the Printer Object Manager data set by the user such as raster stamps. At the service prompt type saveJA. NOTE: The controller must have FreeFlow Accxes version 11.1 or higher. This will shutdown the FreeFlow Accxes application. 4. and PSM. Procedure 1. fonts. Use the Serial Connection procedure in Diagnostics to connect your Laptop PC to the YKE/YKE-N/FRX/LVX/UXC Controller. Disconnect the network cable from the FreeFlow Accxes Controller. 8. 9. Install the USB Memory Stick into any available USB port on the FreeFlow Accxes Controller. General Procedures 7/2009 6-36 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . there will be three directories: JA. At the service prompt type killAccxes. then press <ENTER>. 2. Printer Object Manager. NOTE: Accxes Feature Keys are not saved.Saving FreeFlow Accxes Parameters to a USB Memory Stick Purpose The following procedure gives step-by-step instructions on how to save FreeFlow Accxes parameters (Printer Setup. Job Accounting) to a USB Memory Stick. Under the service tag directory. NOTE: The USB Memory Stick will contain a directory called Accxes. NOTE: After saving the parameters. At the service prompt type saveSetup. USB Memory Stick NOTE: To ensure that the customer in not running any jobs. Laptop PC with a serial port 3. then press <ENTER>. This will save the Job Accounting Data. PomData. 10. 3. then press <ENTER>. Serial null modem cable 2. Use the Service Login procedure to login to the Accxes software. This structure will be used to restore the parameters. have the customer pause the print queue.

At the service prompt type restoreJA. 4. This procedure would normally be performed after upgrading the controller firmware. then press <ENTER>. Reconnect the network cable and reboot the controller. 5. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 6-37 General Procedures . At the service prompt type restorePOM. 7. Use the Service Login procedure to login to the Accxes software. 6. At the service prompt type killAccxes. then press <ENTER>. then press <ENTER>. Serial null modem cable 2. 9. The following message will appear: “Accounting Data will be overwritten. This will restore the Printer Object Manager data. Job Accounting) from a USB Memory Stick. The following message will appear: “Printer Objects will be overwritten. 2.1 or higher. are you sure (Y/ N)?” Select “Y”. Printer Object Manager. 10. This will shutdown the FreeFlow Accxes application. This will restore the printer setup parameters. NOTE: The controller must have FreeFlow Accxes version 11. have the customer pause the print queue. Remove the USB Memory Stick from the FreeFlow Accxes Controller. Prerequisite The following items are required to perform this procedure: 1. Restart the print queue. USB Memory Stick NOTE: To ensure that the customer in not running any jobs. This will restore the Job Accounting Data. Install the USB Memory Stick into any available USB port on the FreeFlow Accxes Controller. 12. 3. Laptop PC with a serial port 3. At the service prompt type restoreSetup. Use the Serial Connection procedure in Diagnostics to connect your Laptop PC to the YKE/YKE-N/FRX/LVX/UXC Controller. Disconnect the network cable from the FreeFlow Accxes Controller. are you sure (Y/ N)?” Select “Y”. Procedure 1. 11. 13. then press <ENTER>. 8.Restoring FreeFlow Accxes Parameters from a USB Memory Stick Purpose The following procedure gives step-by-step instructions on how to restore FreeFlow Accxes parameters (Printer Setup.

HFT controller preceeded the Dell based controllers. JBOSS . FTP . HFT .Internet Protocol.Data can be transmitted in both directions. FINESS . A subtractive color system used in ink jet printing. Protocol for dynamic IP addressing under the control of a central server.This acronym stands for Automatic Format Recognition. BIOS .Cyan Magenta Yellow blacK. Flash . a device can have a different IP address every time it connects to the network. G CGM .This acronym stands for Document Submission Tool. First Out It typically refers to a memory device. With dynamic addressing.Computer aided Acquisition and Logistics Support .AutoCad Data Format. EOJ . General Procedures Glossary of Accxes Terminology 7/2009 6-38 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . Comes in many configuration called “distributions”.This acronym stands for Field Programmable Gate Array.Banded Compression Manager. Half Duplex . Allows a device to obtain an IP address from a server on startup. C CALS . FINESS is an acronym which stands for Fully Integrated and Networked Electronic Sub System. This may refer to all color channels of the strip or only one separation. EAS . H D DDS .This acronym stands for End of File. This is the ability of Accxes to automatically detect file formats and render them correctly.The hardware/software print controller.This acronym stands for End of Job. F Fedora . DDNS . FIFO . I DFI -This acronym stands for Data Format Interpreter.Data can be transmitted in two directions simultaneously. AFR .A term used to refer to re-programmable ROM’s.This acronym stands for First In.An XES designed multifunction device. Defines the addressing scheme and packet definitions between devices on a network. DHCP . DPI .Bootstrap Protocol. This is the name of the controller that was replaced by Accxes.This acronym stands for File Transfer Protocol. FRX .This acronym stands for Application Program Interface: An interface used to communicate with a device or application. Full Duplex . This software historically was called FINESS. J DRT . BOOTP . FPGA .Dynamic Host Configuration Protocol. A file format supported by Accxes. BCM .This acronym stands for Document Retrieval Tool.A horizontal strip of image data.This acronym stands for Dots Per Inch.Glossary of Accxes Terminology DST . Similar to and usually superseded by DHCP. A E ACAD . B Band .Open source PC operating system. Software in Accxes used for rendering.Java Application server used on Accxes.This acronym stands for Fully Integrated and Networked Electronic Sub System. CMYK . Accxes . GNU/Linux . API .Dynamic Domain Name Service.Computer Graphics Metafile. A file format supported by Accxes. but not at the same time. Web Printer Management Tool is based on JBoss.The distribution of GNU/Linux used by Accxes. EOF .Basic Input Output System.a US government data format.This acronym stands for External Accounting Server: An accounting application external to a Xerox XD device which serves to collect accounting data.Product code for the third generation Accxes controller using GNU/Linux on a x86 processor (Dell GX745). IIO .This acronym stands for Digital Document System. IP .Product code for the last generation Accxes controller using VxWorks on a PowerPC processor.Immediate Image Overwrite.

Mbps . STN . etc. Job Attributes make up the Job Record.This acronym stands for Scanned Image Buffer. This is software within Accxes that manages objects such as fonts. This would include things like printer default settings.). LPR . stamps.On Demand Image Ovewrite. It refers to Line PRinter. Machine Name .The set of attributes that describe a job. LPD . This is a type of compression scheme. This is used in Accxes to listen for lpr requests. RFC .This acronym stands for Page Control Language. This by default is the advanced network hardware address. R M RARP .A set of job information 'tags’. PDF . RTL This acronym stands for Raster Transfer Language.Joint Photographic Experts Group.This acronym stands for Request For Comment: A specification document. Job Record .Job Attribute . a measure of data transfer speed (a megabit is equal to one million bits).PostScript. PDL . P SNMP This acronym stands for Simple Network Management Protocol. RIP .This acronym stands for Network Interface Card.This acronym stands for Red Green Blue.This acronym stands for Printer State Machine.The file maintained by the controller to record information and media usage activities associated with a job. PostScript.This acronym stands for Power On Self Test. L PSM .Short for "megabit per second". POST . PUN . LVX . Page description language created by Adobe. SDLC .This acronym stands for Scan to Net.This acronym stands for Small Computer System Interface. printer palettes. NIC . This is a file format Accxes supports. PJL . RLE . HPGL. NIRS . PCI . POM . A TCP/IP protocol for determining an IP RGB . CGM.Unix print command. Job Log . S O SCSI .Product code for the forth generation Accxes controller using GNU/Linux on a x86 processor (Dell GX755). that are associated with a job to identify activity and resource usage. and pen patterns.Reverse Address Resolution Protocol.Other CAD Data Format. JPEG . Page description language created by Adobe. This is a temporary space where Accxes stores scanned data. appended to the Job Log File. PCL .Peripheral Component Interconnect bus (Intel).This acronym stands for Memory Management Unit. media objects. This is software within Accxes that manages things that need to be consistent across reboots..This acronym stands for Navy Implementation for Raster Scanning. MMU .Page Description Language (e.Synchronous Data Link Protocol – a communications protocol used between the ESS and the IOT in P199 standard. SIB .This acronym stands for Printer Object Manager.Portable Document Format.This acronym stands for Raster Image Processor (see ESS). Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 6-39 General Procedures Glossary of Accxes Terminology .This is the name of the device used in Job Based Accounting to identify IOT’s or Xerox Devices. N ROM .This acronym stands for Run Length Encoding.This acronym stands for Page Control Language. an additive color system. address from a MAC (hardware) address.This acronym stands for Read Only Memory.. PS . Refers to a file format supported by Accxes. Used in Accxes job Accounting. OCAD .Product code for the last generation Accxes controller using VxWorks on a PowerPC processor. OCP .This acronym stands for Line Printer Daemon. which is open for commentary by interested users.This acronym stands for Operator Control Panel. This is a file format supported by Accxes.g. ODIO . It is user configurable. labels.

Product code for the first generation Accxes controller using GNU/Linux on a x86 processor (Dell GX280).Product code for the fifth generation Accxes controller using GNU/Linux on a x86 processor (Dell GX760).T TCP .Product code for the second generation Accxes controller using GNU/Linux on a x86 processor (Dell GX520). U UXC .Combination of the TCP and IP protocols.Versatec Data Standard. Accxes supported file format.This acronym stands for Tone Response (sometimes Reproduction) Curve. Enables two hosts to establish a connection and send/ receive data. TCP handles the sequencing and delivery of these packets to create a reliable connection between devices.Versatec Raster Format. YKE-N .Versatec Color Graphics Language. VRF . General Procedures Glossary of Accxes Terminology 7/2009 6-40 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .Transmission Control Protocol. VCGL . Accxes supported file format. TRC . TCP/IP . IP handles the addressing of devices. V VDS . Y YKE . Used on the Internet and in many other networks. TPR2 . This is an Accxes supported file format. TCP guarantees delivery of data and also guarantees that packets will be delivered in the same order in which they were sent.Third Party Rendering (Non-Adobe).

No network communication with the controller will be possible until 1) enableEthernet is used or 2) system is restarted.Accxes Debug Commands Table 3 Ethernet Communication The commands and their definitions listed can be used in the Diagnostics mode when the service PC is connected to the controller through the serial port. Full Duplex.0+ Used to enable theYKE/YKE-N/FRX/LVX/UXC controller to obtain an IP address for the network DHCP server or obtain an IP address using a DNS Name for the network DHCP server. Some syntactical differences may occur if trying to run these commands as 'root'. no reboot is required. Full Duplex. Changes will take effect immediately. netSetAuto All This utility will set the Ethernet device to auto-negotiate speed and duplex.199.255. Note that 1000Mbps (gigabit ethernet) is only available with autonegotiation (can't be set explicitly).1 255. Gateway. no reboot is required. Table 1 Interface Up/Down/Restore Switches Command CD Version Description disableEthernet All Will turn off the ethernet interface. ifRestore All Replaces existing ethernet configuration file with original settings.136.165 13. ipconfig (static vs. Changes will take effect immediately. no reboot is required. and speed. Half Duplex. Supports both IPV4 and IPV6 addressing protocols ipset All Sets the IP address. Table 3 Ethernet Communication Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 6-41 General Procedures Accxes Debug Commands . netSet100H All This utility will set the Ethernet device to 100Mbps. This will cause ALL TCP/IP and ethernet settings to be restored to factory default. Gateway Address.199. Changes will take effect immediately. Command CD Version Description netSet10H All This utility will set the Ethernet device to 10Mbps.136. Usage is: [service@Accxes /home/accxes]% ipset [IP Address} [Gateway Address] [Netmask] Example: service@Accxes /home/accxes]% ipset 13. autonegotiation. Command CD Version Description netSet10F All This utility will set the Ethernet device to 10Mbps. NOTE: These commands are case sensitive. no reboot is required. NOTE: Unless otherwise mentioned. dhcpSet 4. Half Duplex. and Netmask for the controller. Changes will take effect immediately. all utilities and commands are able to be run from the 'service' account. netSet100F All This utility will set the Ethernet device to 100Mbps. netmask. DHCP). Table 2 IP Address Configuration Command CD Version Description ifShow All This utility displays information about the ethernet adapter. no reboot is required.0 Supports only IPV4 addressing protocol. netShow All This utility shall provide only the controller settings for IP Address. duplex.255. enableEthernet All Will turn on the ethernet interface (default is ON). Changes will take effect immediately.

and 50000 through 50100) enableTftp All Will configure the firewall to allow external access to the FreeFlow Accxes tFTP feature. firewallLockdown 4. (Port 69) disableTftp All Will configure the firewall to disable external access to the FreeFlow Accxes tFTP feature. "NO" if port forwarding is off.0+ Disables port 631. (Port 515) enableRaw All Will configure the firewall to allow external access to the FreeFlow Accxes ports 2000 and 9100. disableSSH All Will configure the firewall to disable external access to the FreeFlow Accxes port 22. Will configure the firewall to enable Accxes to make SNMP requests to the 60x0 printers. (Ports 161 and 162) enableSamba 4. This will allow remote users to use "Secure Shell" (SSH) to remotely login to the Accxes controller (username/password is required). JBossRunning 3.0 Disables port forwarding for WebPMT.0 Enabled port forwarding for WebPMT. and 445). This will prevent remote users from using "Secure Shell" (SSH) to remotely login to the Accxes controller.0+ Will configure the firewall to enable port 631. and only to capture a system crash. (Ports 443/ 8443 and 80/8080) enableFtp All Will configure the firewall to allow external access to the FreeFlow Accxes FTP feature. Table 4 Firewall Configuration Command CD Version Description enableWeb All Will configure the firewall to allow external access to the FreeFlow Accxes WebPMT feature. Configuration will be available via console login and usage of various utilities. Core files are not generally readable. Certain sites may require or desire changes to this firewall. Will configure the firewall to disable Accxes to make SNMP requests to the 60x0 printers.0+ Disables Samba ports (ports 137. 139. The initialization CD will create a baseline firewall configuration. "NO" if it not. 21.0+ Disable all ports. The setting is NOT maintained over power cycles. and 50000 through 50100) disableFtp All Will configure the firewall to disable access to the FreeFlow Accxes FTP feature. The JBoss application is critical for the new (Accxes 12. Redirects network requests for ports 80 and 443 (legacy WebPMT) to ports 8080 and 8443 (new JBoss-based WebPMT). a system reboot is required. including ICMP protocol. disableWeb All Will configure the firewall to prevent external access to the FreeFlow Accxes WebPMT feature.NOTE: Chinstrap GNU/Linux will use a firewall to prevent access to specific ports on the PC. enableCups 4. If JBoss is not running. (Ports 20. enableSSH All Will configure the firewall to enable external access to the FreeFlow Accxes port 22. Port forwarding may be turned on and off via that portForwardOn and portForwardOff commands. Samba is needed for the “Instant Accxes” feature. disableICMP 4. The should only be disabled if required for customer security concerns. This is the default setting. firewall All This utility will display the currently enabled ports. (Ports 20. 21. (Port 69) enableLpd All Will configure the firewall to allow external access to the FreeFlow Accxes incoming LPR port. (Port 515) disableLpd All Will configure the firewall to disable external access to the FreeFlow Accxes incoming LPR port.0+ Enables the ports required for Samba support (ports 137. Table 4 Firewall Configuration Command CD Version Description enableCore 3. Once a core file is captured it may be saved to a USB device using the "saveCorefiles" command. If disabled. (Ports 161 and 162) enableICMP 4. disableCore 3.0+ Disables the ICMP protocol. disableSamba 4.0+ This is an advanced debugging command. CAUTION portForwarding 3. portForwardOn 3. Normally "YES" should be displayed.0+ Displays "YES" if the JBoss application is running. and 445).0 Displays "YES" if WebPMT port forwarding is on. This command will configure FreeFlow Accxes application to dump its internal program state (called a "core" or "corefile") to the /home/accxes directory in the event of a system crash. and are only useful to the Accxes development engineers in diagnosing a system crash. 139. Network requests for ports 80 and 443 (legacy WebPMT) will no longer be forwarded to ports 8080 and 8443 (new JBoss-based WebPMT). firewallReset 2. 7/2009 6-42 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . the “Instant Accxes” feature will not work. disableRaw All Will configure the firewall to disable external access to the FreeFlow Accxes ports 2000 and 9100.0+ Will configure FreeFlow Accxes to run without core file support. This command should be used for debug purposes only. enableSNMP disableSNMP All All General Procedures Accxes Debug Commands This will prevent WebPMT from working properly. enabling CUPS (Common Unix Print Systems) disableCups 4.0+) WebPMT.0+ Enables the ICMP protocol. portForwardOff 3.0+ Resets firevall settings to factory default. (Ports 443/ 8443 and 80/8080).

testPrint All Submits a print job to the Accxes application. killAccxes All Utility kills a running Accxes process.0+ Printer Object Manager (POM).0+ Prints a list of recent Linux kernel messages. See the YKE/YKE-N/FRX/LVX/ UXC Service Manual for the most complete. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 6-43 General Procedures Accxes Debug Commands . CAUTION: Current setup will be lost. During normal operations. and labels restoreSetup 2. May be used in diagnosing problems with printer cards. CAUTION: Accxes feature keys are not restored. reboot All The system will be brought down cleanly and restarted.0+ Makes contents of a CDROM accessible at /mnt/ cdrom serial All The utility displayd the Dell serial number of the YKE/ YKE-N/FRX/LVX/UXC controller. You must reboot in order to restart Accxes. This command cannot be executed while Accxes is running. version 2. killJBoss 3. clear All Clears the terminal screen.0+ Shows the current date and time. Use killAccxes command to shutdown Accxes.0+ • Install CD build number • Linux kernel version Restores job accounting data from the USB drive.0+ Tests the firewire scanner interface. shutdown All Immediately starts the GNU/Linux shutdown process and will power off the Accxes controller within 20 seconds. Kills the JBoss application that supports the new (Accxes 12. ejectCD 2. Cannot be used while Accxes is running. kernelLog 2.0+) WebPMT. Deleting the swap files will cause Accxes to re-create them on the next boot. image data is often written to and from (swapped) the disk. from the USB drive. CAUTION: Any previously existing job accounting data will be lost. downloadCode All Utility to send a file to a specified IP address or host name via a raw printer port (port 2000). reboot the controller. Table 8 USB Backup/Restore Utilities • Accxes build number • Accxes IOT type Command CD Version Description • Install CD version number restoreJA 2. Contents of the CDROM will no longer be accessible at /mnt/cdrom help All Prints a list of available server commands. deleteSwapFiles 3. Ensure that Accxes is not running while save/restore operations are being performed. then run this utility.0+ Displays the linear and area meter counts on 6050A.0+ Restores printer setup from the USB drive. and 6279 only. and should not normally be killed. restorePOM 2. Command CD Version Description testFirewire 2. Space required for printer objects and job accounting depends on the amount of data on the controller. 6204. memShow All Displays the amount of free and allocated memory in the system. ‘No” if it is not running. meterShow 4.0+ date 2. pen palettes.0+ Displays the following: • Accxes version number Table 7 Scanner Utilities CAUTION Commands in the following table save and restore Accxes data to a USB device such as a “thumb” drive or “pen” drive. Under the "Accxes" directory. NOTE: Help may not list all available information for server commands.0+ Deletes the swap files used by FreeFlow Accxes. Ensure that the USB drive has sufficient space to contain the saved data. that are set by the user such as raster stamps.0+ Sets the linear and area meter counts on 6050A. and 6279 only. 6204. meterSet 4. The Accxes controller will not be re-started (power switch or power removal/re-attachment must be done to power up the controller).0+ Prints “Yes” if FreeFlow Accxes application is running. After using this command.0+ Ejects an inserted CDROM.Table 5 Miscellaneous Utilities Table 6 IP Rebooting / Shutdown Command CD Version Description Command CD Version Description accxesRunning 2. All "save" commands create and/or use a top-level directory named "Accxes" on the USB drive. JBoss will re-start automatically on each system reboot. mountCD 2. up-todate information. The JBoss application is critical for Accxes operation. Space required is 500Kbytes for printer setup. subdirectories are created based on the Dell serial number of the Accxes controller. You must first insert a USB drive in to any available USB port on the front or rear of the controller. fonts. This command restores printer objects. The test prints in HPGL-2 format.

1+ Does a 4-point calibration of the touch screen monitor. This is an advanced debugging command. fonts. either the core file number or the word "all". buttonBoardRead 4. a core file must have been captured using the "enableCore" command.. guiMonitorOn 4. Core files are compressed prior to storage on the USB device.. Command CD Version Description calibrateTouch 4.0+ Printer Object Manager (POM). Prior to using this command. saveSetup 2. savePOM 2. This command requires an additional parameter. saveJA 2.1+ Turns the touch screen off and illuminates the Power Saver LED. guiMonitorOff 4.Table 8 USB Backup/Restore Utilities Command CD Version Description saveCorefiles 3. and labels.1+ Does a 25-point calibration of the touch screen monitor. CAUTION: Accxes feature keys are not saved.1+ Displays the raw codes coming from the touch screen hard button controller (START. This command saves printer objects set by the user such as raster stamps. Corefiles are used by Accxes engineers for debugging system crashes only. etc. Table 9 USB Backup/Restore Utilities calibrateTouch 25 4.0+ Saves the printer setup.1+ Turns the touch screen on and darkens the Power Saver LED.0+ Saves a captured Accxes "core file" to the USB drive.). STOP.0+ Save job accounting data. pen palettes. Even compressed core files are very large and may not fit on all USB drives. General Procedures Accxes Debug Commands 7/2009 6-44 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .

Holds temporary scanner data (14.tmp . Note that this directory will be present even on systems without a scanner or Scan-To-Net key. • sibSwapFile1.Holds compressed bands.Holds postscript swap data. • psSwapFile. the /home/accxes and /home/spare directories are swapped. /tpr2 Working directory for third party rendering engine that supports ACAD. • /debug . • /selinux • /sys • /tmp • /var /home/accxes Stores the current Accxes application and configuration files. and RASTER formats GNU/Linux directories with Accxes/configuration content There are some files that may need to be modified under specific circumstances. • /util2 .Stores Accxes debug log files. Each of these directories may contain many subdirectories.tmp . the top level GNU/Linux directories listed below should not be modified.Holds incoming job data. /home/spare Stores the previous Accxes application. • posFile. • /bin • /boot • /dev • /initrd • /lib • lost+found • /misc • /mnt • /opt • /proc • /root /stn • /sbin Stores “Scan-To-Net” image files. • /util3 . /etc • /usr GNU/Linux Directories Stores the swap files for various Accxes components: • • In general. Do not modify anything in the following directories unless you know what you are doing: Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 6-45 General Procedures Accxes Directory Structure .x and below). • /util1 . • sibSwapFile. When the update completes properly.tmp .tmp . • jsSwapFile. the new version of Accxes is stored in /home/spare.x and below).0 and above).Reserved for future use.Holds temporary scanner data (13.tmp . • sibSwapFile2.tmp .Reserved for future use.Accxes Directory Structure /acc bcmSwapFile. When a firmware download if the Accxes application is received.Reserved for future use. OCAD.Holds outgoing TIFF file data (60X0 only).tmp .Holds temporary scanner data (13.

General Procedures Accxes Directory Structure 7/2009 6-46 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .

........................................................................................................................ DC Power Supply Connectors ..................... Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7-3 7-4 7-6 7-8 7-10 7-13 7-15 7/2009 7-1 Wiring Data ........................................................... Internal Components.................................................................... System Board Connectors ............................................................................................................................................ Back Panel Connectors................................................................................................................................................ Block Schematic Diagrams ........ Back Panel ..........................7 Wiring Data Front Panel................................................................................................................................

Wiring Data 7/2009 7-2 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .

0 Connectors (2) 2 LAN Indicator Light 3 Power Button 4 Dell Badge 5 Power Light 6 Diagnostic Lights 7 Hard Disk Drive Activity Light 8 Headphone Connector 1 Front Panel Door 9 Microphone Connector 2 Head Phone Connector 10 Floppy Drive (Not supported on YKE-N/FRX/LVX/UXC) 3 USB 2.Front Panel For YKE For YKE-N/FRX/LVX/UXC Figure 2 YKE-N/FRX/LVX/UXC Front View Figure 1 YKE Front View 1 USB 2.0 Connectors (2) 11 CD/DVD drive 4 CDROM Drive Eject Button 5 Floppy Drive Eject Button (Not supported on YKE) 6 Floppy Drive Activity Light (Not supported on YKE) 7 Hard Disk Drive Activity Light 8 Power Button 9 Power Light 10 Front Door Panel 11 Serial Number Label Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 7-3 Wiring Data Front Panel .

Back Panel For YKE For YKE-N/FRX/LVX Figure 1 YKE Back Panel 1 Back Panel Connectors 2 Security Cable Slot 3 Padlock Ring 4 Card Slots 5 PCI Express Card Slot 6 Power Connector (115/230 Auto Switch) Wiring Data Back Panel Figure 2 YKE-N/FRX/LVX Back Panel 7/2009 7-4 1 Card Slots 2 Back-panel Connectors 3 Power Connector 4 Voltage Selection Switch 5 Padlock Ring 6 Cover Release Latch Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .

For UXC 1 3 2 4 5 2 Figure 3 UXC Back Panel 1 Card Slots 2 Back-panel Connectors 3 Power Connector 4 Padlock Ring 5 Cover Release Latch 1 Figure 4 UXC Back Panel .Built-in Self Test Switch Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 7-5 1 Power Supply Test Button 2 Power Supply Diagnostic Light Wiring Data Back Panel .

0 Connectors (6) 9 Video Connector 9 Diagnostic Lights (4) 10 Serial Connector 10 Video Connector 11 Parallel Connector Wiring Data Back Panel Connectors 7/2009 7-6 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .0 Connectors (6) 8 USB 2.Back Panel Connectors For YKE For YKE-N/FRX/LVX Figure 2 YKE-N/FRX/LVX Back Panel Connectors Figure 1 YKE Back Panel Connectors 1 Parallel Connector 1 Serial Connector (Debug Port) 2 Link Integrity Light 2 Link Integrity Light 3 Network Adapter Connector 3 Network Interface Connector 4 Network Activity Light 4 Network Activity Light 5 Line-in Connector 5 Line-in Connector 6 Line-out Connector 6 Line-out Connector 7 Microphone Connector 7 Microphone Connector 8 USB 2.

0 Connectors (6) 9 VGA Video Connector 10 eSATA Connector 11 DisplayPort Connector Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 7-7 Wiring Data Back Panel Connectors .For UXC 2 3 4 5 6 7 1 11 10 9 8 Figure 3 UXC Back Panel Connectors 1 Parallel Connector 2 Serial Connector 3 Link Integrity Light 4 Network Adapter Connector 5 Network Activity Light 6 Line-out Connector 7 Line-in / Microphone Connector 8 USB 2.

and hard drive) 2 Power Supply 3 Chassis Intrusion Switch 4 System Board 5 Card Cage 6 Heat Sink Assembly 7 Front I/O Panel Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . floppy.Internal Components For YKE For YKE-N/FRX/LVX Figure 2 YKE-N/FRX/LVX Internal Components Figure 1 YKE Internal Components 1 Hard Disk Drive 2 Chassis Intrusion Switch 3 Internal Speaker 4 Power Supply 5 Card Cage 6 Padlock Ring 7 Heat Sink / Blower Assembly 8 System Board 9 Floppy Drive (Not supported on YKE) 10 CDROM Drive Wiring Data Internal Components 7/2009 7-8 1 Drives Bay (CD/DVD.

and hard drive) 2 Power Supply 3 Chassis Intrusion Switch 4 System Board 5 Card Slots 6 Heat Sink Assembly 7 Front I/O Panel Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 7-9 Wiring Data Internal Components . floppy.For UXC Figure 3 UXC Internal Components 1 Drives Bay (CD/DVD.

DIMM2. and Microphone Connectors (AUDIO) 17 Network Connector (NIC) and USB Connector (USB2) 18 USB Connectors (USB1) 19 Diagnostic Lights (DIAG LED) 20 Serial Port Connector (SER1) and Video Connector (VGA) 21 Parallel Port Connector (PAR) 22 Power Connector (12VPOWER) 23 Processor Connector (CPU) 24 Heat Sink / Blower Retention Pad 25 Fan Connector (FAN) 26 Serial Port Connector (SER2 PS2) 27 Password Jumper (PSWD) Figure 1 YKE System Board 1 RTC Reset Jumper (RTCRST) 2 Power Connector (POWER) 3 Floppy Drive Connector (DSKT) 4 Battery Socket (BATTERY) 5 Internal Speaker (SPEAKER) 6 Front Panel Connector (FRONT PANEL) 7 CDROM Drive Connector (IDE) 8 Serial ATA Drive 1 Connector (SATA1) Note: May not have a SATA1 connector. DIMM3. Line-out. DIMM4) 12 PCI Express x16 Connector (PEG) 13 PCI Riser Connector (PCI2) (for Card Cage) Wiring Data System Board Connectors 7/2009 7-10 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . 9 Serial ATA Drive 0 Connector (SATA0) 10 Standby Power Light (AUX_PWR) 11 RAM Modules (DIMM1.System Board Connectors 14 CDROM Drive Analog Audio Cable Connector (CD_IN) For YKE 15 Front Panel Audio Cable Connector (FRONTAUDIO) 16 Line-in.

For YKE-N/FRX/LVX 14 PCI Riser Connector (SLOT3) 15 PCI Connector (SLOT2) 16 Serial Connector (SER2) 17 Floppy-Drive Connector (DSKT) 18 Standby Power Indicator (AUX_PWR) 19 System Board Speaker (BEEP) 20 Internal Speaker (INT_SPKR) Figure 2 YKE-N/FRX/LVX System Board 1 Fan Connector (FAN) 2 Processor Connector (CPU) 3 Power Connector (12VPOWER) 4 Memory Module Connectors (DIMM_1. DIMM_2) 5 Serial ATA Drive Connector (SATA0) 6 Front Panel Connector (FRONT PANEL) 7 CD Drive Analog Audio Cable Connector for Optional Analog Audio Cable (CD_IN) 8 Power Connector (POWER) 9 SATA Connector 10 RTC Reset Jumper (RTCRST) 11 Chassis Intrusion Switch Connector (INTRUDER) 12 Password Jumper (PSWD) 13 Battery Socket (BATT) Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 7-11 Wiring Data System Board Connectors .

DIMM_2. DIMM_3.For UXC 14 Riser Connector 15 PCI Connector 16 Battery Socket 17 PS/2 or Serial Connector 18 Floppy Connector 19 Fan Connector Figure 3 UXC System Board 1 Internal Speaker 2 Processor Connector (CPU) 3 Power Connector (12VPOWER) 4 Memory Module Connectors (DIMM_1. DIMM_4) 5 Password Jumper 6 SATA Connectors (SATA1 and SATA0) 7 Front Panel Connectors 8 Power Connector 9 Intrusion Switch Connector 10 Internal USB 11 Service Mode Disable Jumper 12 RTC Reset Jumper 13 PCI Express x16 Connector Wiring Data System Board Connectors 7/2009 7-12 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .

DC Power Supply Connectors For YKE Figure 3 P2 Connector Figure 4 P3 and P4 Connectors Figure 5 P5 Connector Figure 1 YKE DC Power Supply Connectors Figure 6 P6 Connector Figure 7 P7 Connector Figure 2 P1 Connector Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 7-13 Wiring Data DC Power Supply Connectors .

For YKE-N/FRX/LVX/UXC Figure 11 P3 Connector Figure 12 P4 Connector Figure 8 YKE-N/FRX/LVX/UXC Figure 13 P5 and P6 Connectors Figure 9 P1 Connector Figure 10 P2 Connector Wiring Data DC Power Supply Connectors 7/2009 7-14 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .

Block Schematic Diagrams Figure 1 System Wiring Diagram .YKE Controller Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 7-15 Wiring Data Block Schematic Diagrams .

YKE Controller Wiring Data Block Schematic Diagrams 7/2009 7-16 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .Figure 2 System Wiring Diagram .

Figure 3 System Wiring Diagram - YKE-N/FRX/LVX Controller

Re-issue
FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC

7/2009
7-17

Wiring Data

Block Schematic Diagrams

Figure 4 System Wiring Diagram - YKE-N/FRX/LVX Controller

Wiring Data

Block Schematic Diagrams

7/2009
7-18

Re-issue
FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC

Figure 5 System Wiring Diagram - UXC Controller

Re-issue
FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC

7/2009
7-19

Wiring Data

Block Schematic Diagrams

UXC Controller Wiring Data Block Schematic Diagrams 7/2009 7-20 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .Figure 6 System Wiring Diagram .

... Folder Enablement Kit..............................................................8 Accessories Printer Enablement Kits ................. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 8-3 8-5 7/2009 8-1 Accessories .....................................................................................................................

Accessories 7/2009 8-2 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .

CAUTION The following components in the FreeFlow Accxes controller are susceptible to electrostatic discharge. 3’ (0. Installation instructions for the 6204 Accxes Enablement Kit can be found on the Xerox 6204 Wide Format Solution Service Guidance System in 9 Installation and Kits. M3 1 Table 2 721p Interface VIII Kit Contents Item Description Quantity 1 Interface VIII PWB 1 2 VHDCI to 37 D Cable 1 3 Screws. The 721p Interface VIII Kit enables the YKE/YKE-N/FRX/LVX/UXC Controller to be connected to the 721p printers. Kit Contents Table 1 P193 Enablement Kit Contents Item Description Quantity 1 P193 PWB 1 2 Screw. Installation instructions for the 6050A FreeFlow Accxes Enablement Kit can be found on the Xerox 6030/6050/6050A Wide Format Service Guidance System in 9 Installation and Kits. Switch off the controller power and disconnect the controller power cord. Observe all ESD procedure to avoid component damage. 7/2009 8-3 Accessories Printer Enablement Kits . M3 2 Table 3 6204 Accxes Enablement Kit Contents Item Description Quantity 1 6204 Accxes PWBA Assembly 1 2 Installation Instructions 1 3 USB Cable. 8830. The 6204 Accxes Enablement Kit enables the YKE-N/FRX/LVX/UXC Controller to be connected to the 6204 Wide Format Solution Copier/Printer.9) Long 3 4 Controller Mounting Bracket Assembly 1 5 P-Clamp 1 6 M4 x 12mm Long Thread Rolling Screw 5 Figure 1 P193 Interface PWB and 721p PWB Interface VIII Differences Procedure The following procedure prepares the IOT Interface PWB (P193 Interface or the 721p Interface VIII) for installation into the YKE/YKE-N/FRX/LVX/UXC Controller by removing the half-height bracket shipped with the PWB and installing the full-height bracket. the full-height bracket must be removed from the IOT Interface PWB being replaced and installed on the replacement IOT Interface PWB. WARNING Switch off the controller power. Unpack the IOT Interface PWB. Disconnect the controller power cord. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 1. 2. 721p Interface VIII The 6050A FreeFlow Accxes Enablement Kit enables the FRX/LVX/UXC Controller to be connected to the 6050A Wide Format Copier/Printer. 510dp. If the IOT Interface PWB is replaced. The full-height bracket ships with the controller installation kit and is attached to the PWB at initial install. 8850.Printer Enablement Kits P 193 Interface Purpose The P193 Kit Enablement enables the YKE/YKE-N/FRX/LVX/UXC Controller to be connected to the 8825. and 6050A printers.

Shoulder Screws Figure 2 Half-height Bracket Shoulder Screws 4.5 to install the IOT Interface PWB. 8. The IOT Interface PWB is now ready for installation into the YKE/YKE-N/FRX/LVX/UXC Controller. Remove and save the two PWB mounting screws securing the half-height bracket to the corners of the PWB as shown in Figure 3. Carefully slide the full-height bracket onto the IOT Interface PWB connector. Mounting Screws Figure 3 Half-height PWB Mounting Screws 5. Remove and save the two shoulder screws securing the half-height bracket to the front of the IOT Interface PWB connector as shown in Figure 2. See REP 1.3. Locate the full-height bracket in the controller installation kit (Figure 4). Install the two PWB mounting screws. Save the mounting screw for use with the fullheight bracket. 7. Accessories Printer Enablement Kits 7/2009 8-4 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC . Install the two shoulder screws. Figure 4 Full-height Bracket 6.

6. Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC 7/2009 8-5 Accessories Folder Enablement Kit . Perform the Controller Shutdown procedure. 5. Power up the Folder device. Figure 1 USB to Serial Adapter 4. The controller will automatically configure the Folder device. NOTE: See the USB to Serial Adapter Kit Instructions for additional configuration information. Kit Contents Table 1 Folder Enablement Kit Contents ITEM DESCRIPTION QUANTITY 1 USB to Serial Adapter 1 Figure 2 USB Connector 3. 2. Insert the USB connector of the USB to Serial Adapter into any of the USB ports on the rear of the controller as shown in Figure 2. Power up controller. The Folder Enablement Kit enables the YKE/YKE-N/FRX/LVX/UXC Controller to be connected to an optional folder device. Open WebPMT and verify that the Folder is recognized and configured.Folder Enablement Kit Purpose USB Connector attached to a USB port on the rear of the controller. Connect the Folder serial cable to the serial connector on the USB to Serial Adapter. Procedure 1.

Accessories Folder Enablement Kit 7/2009 8-6 Re-issue FreeFlow Accxes Controller Service Manual for YKE/YKE-N/FRX/LVX/UXC .