BASALT FIBER & COMPOSITE MATERIALS TECHNOLOGY DEVELOPMENT CO.

, LTD
COMPANY PROFILE
BFCMTD is a research-and-production company, which specializes in development of technologies and
manufacturing of equipment, organization of industrial production. At the moment Company represents following
facilities:
Industrial equipment for manufacturing of basalt continuous fiber (BCF);
Industrial equipment for manufacturing of BCF based materials and composites;
Industrial equipment for manufacturing of super thin basalt fiber (STBF), staple thin basalt fiber (TBF),
including: heat insulating slab, sewing felts, mats and insulating materials made on their basis ;
basalt scale, corrosion-resistant and anti-wear coating on the basis of basalt scale;
Energy saving technologies;
High temperature, fireproof and non flammable fibres and materials.
PROPOSALS OF BFCMTD
1. Technologies and equipment for manufacturing of basalt fibers, basalt scales & materials made on
their basis.
1.1. Process Equipment for manufacturing basalt of continuous fiber (BCF)
Including: BCF1, BCF2, technological lines TE BCF 2000-2500
Selection of basalt breeds, which are suitable for manufacturing of fiber.
1.2. Process equipment (installation, technological lines) for manufacturing of materials made of
basalt continuous fiber, including: chopped fiber, nonwoven materials and canvas, cloth, reinforcing nets
and geo grids, rebar, shape plastics, tubes, pipes of big diameter, and other composites and products.
Equipment and technological lines for manufacturing of fabrics, nets, mats, profile plastics, armature,
composite materials
1.3. Process equipment for manufacturing of super thin basalt fiber (STBF) and STBF based
materials, including: BCTB 20M, BSTF 40, sewing mats and felts, foiled canvas
1.4. Process equipment BTFM 300 for manufacturing of basalt thin fiber (BTF) and heat-insulating
materials - sewing mats, soft slabs and nonflexible blocks.
1.5. Installation for manufacturing basalt scale, including: BSk 20, BSk 60.
2. High-temperature composite materials
High - temperature materials, including: fibers, glues, inorganic binding substances, fettle materials, products
made of high-temperature fiber materials (burner stones of gas & liquefied fuel-jets and kettles, special
products.
3. Energy saving technologies with industrial applications.
Energy saving technologies for power-greedy industrial enterprises of power industry, metallurgy, chemical
industry.
Execution of projects of reconstruction of heating furnaces and thermal equipment with application of energy
saving technologies and equipment (fiber fettle materials, recuperation system and etc).
Reconstruction of furnaces and thermal equipment.
PROFESSIONAL EXPERTISE

Experts of the company have extensive experience in designing, manufacturing, installing, and commissioning
processing equipment for production of BCF and STBF. Their portfolio includes BCF and STBF projects in
Ukraine, Russia and China. Dr. Osnos S.P., the leading specialist of the company, carried out all the basic
scientific and engineering development works according to the state program No. 863 of Chinese Peoples
Republic, "Continuous Basalt Fiber and Composite Materials on its Basis". Dr. Osnos guided installation of two
BCF factories in China (one in Chengdu and one in Shanghai). BFCMTD guided and or directly participated in
the projects in the following fields:
Basalt fibers - BCF, STBF, TBF and basalt scale;
Materials on the basis of basalt fibers, composites and their application;
High-temperature, fireproof and non flammable materials;
Industry applications of energy-saving technology.
In its work the company uses scientific approach, long-term experience of its employees and partners.

BASALT CONTINUOUS FIBER (BCF)

The company gives special attention to development of technologies and equipment for production of BCF and
BCF-based materials. It has the best prospects in development of fiber production technologies. The
technologies developed by BFCMTD allow manufacturing of high quality fibers on considerably low cost.
At the present time, the company has significant achievements in designing production processes and
processing equipment for basalt fiber production, provides BCF producing with low consumption. The company
possesses patents for its technologies & know-how, as well as for the most part of special equipment.
COMPANY ADVANTAGES

1. BFCMTD technologies guarantee effective work of equipment for BCF, STBF, BTF production;
2. Experts of BFCMTD can make preliminary analysis and choose the best basalt-rock, which are suitable for
basalt fiber production ;
3. If there is a ready-to-use gas, electricity, water supply & suitable premises available, BFCMTD guarantees
a very fast installation of equipment and launch of production.
4. BFCMTD can do the best organization of industrial production of BCF ( roving, chopped fiber, twisted yarn)
and BCF-based materials, including: fabrics, nonwoven materials, reinforcing nets and geo grids,
composites( rebar, shape, tubes, pipes of big diameter, tanks, gas vessels and other products made on its
basis.
5. BFCMTD uses its unique state-of-the-art modern equipment and energy saving technologies to secure the
low cost of production and to reach the highest profitability for manufacture of BCF and BCF-based
materials.
6. BFCMTD can provide all range of services in BCF production, beginning from technological consultations,
finishing with development the whole project, including: project design, manufacturing, delivery, set up and
launching of process equipment, training of staff.
7. BFCMTD provides a new manufacturer with legal protection, based on its technological and equipment
engineering patents.
ECONOMIC EFFICIENCY

BFCMTD offers projects with a very good economic performance, including:

Industrial production of BCF and materials made on its basis with capacity of 2000-2500 ton/year with
increasing output up to 10000 ton/year project. Term of payback: 2 years.
"Manufacturing of STBF and STBF based materials with productivity of 900 ton/year" project. Term of
payback: 2.5 years.
"Manufacturing of TBF and heat-insulating materials made on its basis with productivity of 300 kg/hour (2700
ton/year)" project.
Installation of energy-saving technology in industrial enterprises-manufacturers of ceramics, porcelain, metal
rolling, pipes, etc. Term of payback: 6 ~9 months.
ENVIROMENT PROTECTION

Basalt environmentally conscious natural material is used for basalt fibers production. The technology of
production process is not hazardous for environment; it does not produce any emission or waste. The main
mission of energy-saving technologies is to decrease of energy consumers by 20~ 50%, which has a beneficial
impact on environment as well. The characteristics of basalt fiber materials made them applicable in many
spheres; for example, they can be used as filtering material in filters of industrial and city drain systems, for
smoke gases filters and emissions filters in industrial enterprises. Basalt fiber is the main material used for
filtration of emissions and drains, and at the moment it does not have any real alternative.
BASALT: A GIFT OF NATURE
Basalt is the generic term for solidified volcanic lava. 1/3 of the Earth's crust consists of basalts,
eruptive inert rock is found worldwide. Basalts has being laying for many millions years on the
surface of the Earth. Basalt breeds are one of the strongest natural silicate breeds. Primary
fusion, enrichment and homogenization of basalt breeds were made by nature; it is ready to use
as a raw material for fibre production. It is well known that not everyone type of basalt is suitable
for production of basalt fibers, and the more for continuous fiber production. The company has
specialized laboratory, BFCMTDs specialists developed and use a special technique to select the
basaltic rocks, suitable for fibres production. They have special knowledge and possess a big
practical experience in selection of basalt breeds from which basalt continuous and staple fibres
are made. Fibres from basalt breeds possess high natural initial durability and are stable against
corrosions environment, have good electric insulating properties and produced from natural
ecological cleaner raw material. Therefore, basalt fibers have bright prospect of application in
various industries.
TYPES OF BASALT FIBERS
Basalt Continuous Fibers (BCF): diameter 6~ 21 microns, length 20~60 km;
Basalt Super Thin Fibers (STBF): diameter 1~3 microns, length of fibers 30- 50 mm;
Basalt Staple Thin Fibers (TBF): diameter 4~12 microns, with average length of fibers 40~60 mm;
2
Basalt scales, made of basalt breeds (BSc): thickness 1~3 microns, area 0.5~3.5

BCF production techniques

Basalt rocks are crushed in 3~20 mm fraction

Crushed raw material transported into the furnace melting (2) by
loader (1) Inside the furnace basalt is melted at 1400 - 1600 0
Basalt passes through a platinum alloy set - holes of bushing
(3) Continues filament formation with diameter 9~15 microns
(4) is lubricated through the lubricator (5) and reeling up by the
winding machine (6) on bobbins (7) Rewinding of primary
string by machine (8) from bobbins (7) on roving spool (9)
A scheme presentation of the manufacturing process.

ADVANTAGED OF BCF TECHNOLOGIES

1. Only one component basalt, which is an environmentally safe natural material is used for BCF production;
2. Cost of basalt raw material is very low; the share of raw materials cost in the final cost of production is less
than 5%;
3. BCF production technology consists of only one phase melting. There is no need for primary enrichment,
fusion and homogenization, as all of those were made for free by nature;
4. To make CBF basalt should be heated up only one time;
5. Further processing of CBF into materials does not require energy; its made with application of cold
technologies".
BFCMTDS EQUIPMENT FOR CF PRODUCTION
BFCMTD mastered production of TE BCF 2000-2500 technological line, which is developed on the basis of new
series BCF installations with reduced energy consumption.
BCF-1 is a modular gas -and- electric installation of one unit (bushing); its main application is selection of basalt
raw material, working though the operating modes, training of staff, and production of BCF.
BCF-2 installation is a modular industrial installation, it is a part of the TE BCF 2000-2500 line and used for
BCF industrial production.
BASIC CHARACTERISTICS OF TE BCF 2000-2500
Technical data
Production capacity
Number of module unites (bushing)
Operating mode: night-and-day, day/year, stop for repair
Consumption of gas
Consumption of electric power (220 / 380.50 Hz) not less
Consumption of technical water (rewater with cooling stack)
BCF production line overall dimensions:
width; length; height with a recuperator

Measure units
Tons/year
Pcs.
Daily/year
3
m / hour
kWt
3
m /hour
m/ m/ m

TE BCF 2000- 2500

2000 - 2500
22
345-350
120 -140
360
4.5 6.0
6.5 / 40 / 7.5

TE BCF 2000-2500 lines are the base of BCF production with productivity of 5 000, 10 000, 25 000 tons / year.

Organization of BCF and BCF - based materials production

Plan for organization of BCF production with capacity of 2000-2500 ton per year is listed below.

Development of the Feasibility study and detailed Business Plan for organization BCF and BCF-based
materials production. Search and study of basalt rocks from local basalt deposits, selection the best basalt
raw material which is suitable for BCF manufacturing. Project design of plant for production of BCF and BCF
- based materials ;
Manufacture and supply of process equipment, installation and commissioning of the first stage of the plant
performance 2000 - 2500 tonnes of BCF per year. Training of staff of the plant operate equipment;
Supply of process equipment for production of BCF - based materials according production plan of
customers.

Plant for production of BCF and materials on their basis.

BCF ADVANTAGES: BASIC CHARACTERISTICS
1. High durability
Strength-to-weight ratio of a basalt fiber exceeds strength of alloyed steel 2.5 times, strength of glass fiber 1.5
times.
Breaking strength-to-weight ratio for BCF various diameters:
5.0
6.0
8.0
9.0
11.0
Continuous filaments diameter, m
2
215
210
208
214
212
Breaking strength-to-weight ratio of elementary fibers, kg/mm
Breaking strength of BCF roving type RB 10:
Continuous filaments diameter, m

Tex

Breaking strength: (N)

10
10

600
1200

400
700

2. High thermal resistance

0
A range of temperatures for BCF long-time application is 200~600 . Short-term impact of temperatures up to
0
0
700 . Single impact of temperatures up to 1000 .
3. High chemical durability to impacts of water, salts, alkalis and acids
Unlike metal, BCF is not affected by corrosion. Unlike fiber glass, BCF is not affected by alkalis. BCF possess
high corrosion and chemical durability qualities towards corrosive mediums, such as salts & acids solutions and,
especially, alkalis.
4. High compatibility of BCF with other materials (metals, plastic, glues) during producing process

Materials made on BCF basis can be processed with application of different technologies, such as moulding,
winding, pultrusion, sputtering and others cold technologies.
PRIMARY BCF MATERIALS: ROVING, YARN, CHOPPED FIBER

BCF Filament

BCF roving BCF twisted yarn BCF chopped fiber

BCF chopped fiber

Application. BCF chopped fiber use for disperse (three dimensional) reinforcement:
concrete, reinforced concrete products, foam concrete, concrete and polymer flooring;
asphaltic- and- concrete, concrete at the road construction;
friction material reinforcement, including: braking clamp, clutch plate of auto, brake blocks of railway and wind
generator;
fiber - reinforced plastics.

BCF chopped fiber application

BCF reinforcing nets

BFN-5, BFN-10 reinforcing nets for construction, GBF-25W reinforcing nets for road construction

Characteristics of reinforcing nets for building and road construction:

Breaking
strength, N
warp
weft

Type

Density
2
g/m

GBF-25W (2525)

400+-10%

1200

900

BFN-5 (55)

85+- 8%

860

920

BFN-10 (1010)

135+- 8%

1260

1380

Tensile
deformation
under load,
%
GBF-25W
(2525)
BFN-5 (55)
BFN-10
(1010)

Geo grids application at road & railway construction, runways.

BCF cloth

The constructional fabrics and tapes for manufacturing composites are made from BCF roving and BCF
twisted yarn. Thin fabrics for electro-insulation materials, high durability products, PCB for electronic industry
are made from twisted yarn.

Characteristics of BWC constructional fabrics

Type fabric

Density g/m

BWC-160
BWC-210
BWC-360
BWC-450D

160+-10%
210+-10%
360+-8%
450+-7%

Breaking strength, N
warp

weft

780
960
1620
2100

690
880
1440
1980

Weaving
satin
twill
double plain
twill (d)

BMC chopped strand mats used for production of composites of various shape
Characteristics of BMC chopped strand mats
Type
shopped
strand mats
BMC
B-300
B-450
B- 600

Density g/m

300+-10%
450+- 8%
600+- 7%

Composites for car

Breaking
strength, N not
less
116
138
164

Application:
composite
materials &
products of the
complex shape

Frame of storm-water sewer

Railway equipment box

BCF needle punched Mat from chopped fiber

Type needle
mat

Density
2
g/m

- 500
- 800
- 1000

500
800
1000

- 1200

1200

Temperature of
0
application,
The temperature of
long-time application 0
for basalt fiber - 600 ;
for andesite fiber - up to
0
800 ;

Single impact of
temperatures up to
0
1000

Needle punched
mat used for
manufacturing of
heat-and-sound
insulating
materials, ,
fireproof and non
flammable
materials, auto
mufflers

BCF COMPOSITES

Basalt-plastic rebar,

various shape,

cord of power line wires,

tube of small diameter

Producing of basalt-plastic rebar, shape and tube of small diameter

BFCMTD manufacture RL 2B process line for of basalt-plastic rebar and shape production.
Production of basalt-plastic rebar and shape is provided at two parallel lines for increasing of CRL 2B
productivity

RL 2B process line.

Workshop for manufacture of basalt-plastic rebar and composite grids

Supply of the RL 2B carry out on turnkey basis, including producing of pilot bath, training of maintenance staff
to operate equipment, development of technological documentation- engineering regulations of basalt plastic rebar
production, standard specification and etc.

Basic characteristics of the RL 2B process line

Item

Unit

Measure

Diameter of rebar

mm

8, 10, 12, 14, 16, 30

Productivity

running metre/ hour

80 100, 120

Fixture electric power

kWt

30

Overall dimensions

1.5 2.0 26

Maintenance staff

persons

Operating mode: night-and-day,(three shifts at 8 hours)

hour

24

Production capacity

km/ year

800-840

Demanded quantity of BCF roving

tones/year

150 200

RL 2B process line has two-level control system of manufacturing process .

Manufacturing and application of basalt plastic rebar and share have development prospect. BCF is not affected by corrosion.
The ranges of use of Basalt plastic rebar are the following: reinforcing of concrete structures, bearing structures, ceiling,
foundations, concrete roads, runway of airdromes, and other structures with requirements for CORROSION RESISTANCE of
reinforcement materials. The strength and useful life of basalt-plastic rebar exceed that of conventional reinforcement
materials. The strength of basalt-plastic rebar is 2-2, 5 times more than that of steel reinforcement materials of the same
diameter. Metallic reinforcement is the most critical part of any reinforced concrete structure. Reinforcement materials are
subject to corrosion under the effect of moisture and alkali medium present in concrete. A result of using of basalt plastic
rebar is the following: strengthening of concrete, lack of corrosion destroying of rebar under the influence of moisture, salt &
sea water. No needed to provide required protective works at the building foundations and bearings construction. Basalt
plastic rebar (BPR) is non electroconductive, have substantial advantages over conventional metallic rebar; the price of Basalt
plastic rebar is cheaper than price of steel reinforcement with the same strength property. Conventional reinforcement from
steel can be replaced by the basalt-plastic rebar, due to their technical and economic characteristics. For this reason, basaltplastic rebar are increasingly used in the production of reinforced concrete structures in the last years.

Basalt-plastic rebar application at the road construction Rods for oil pumps

Basalt plastic pipes

Producing of bandage tapes (bands). It is used for strengthening of buildings, improvement of its antiseismic strength
properties, forcing of building wall and fastening of front end thermo insulation. Package (sealing) cords use for stabilization of
the doors, refining of hermetic contact, exclusion of the fire penetration.

Producing of basalt-plastic pipe of a big diameter

Equipment for basalt-plastic pipe production by method of continuous spooling of BCF roving

Process equipment for production of basalt-plastic pipes has two variants, the first is equipment for discrete coiling of the
pipe with length of 6 and 12 meter; the second process equipment of continuous spooling of pipes of a big diameter.

Organization of the BCF materials production

At the plants for BCF production it is more effective to organize remaking of primary BCF materials into finish BCF products.
This makes it possible to increase project profitability in whole, and manufacture of BCF-based products for final consumers enterprises of building construction, power, machinery & road construction, atomic engineering, chemical and petrochemical
industry and etc. BFCMTD offers delivery, installation and launching of complex of process equipment for production of
materials & products made on the BCF basis, such as: needle punched mat, reinforcement building meshes and geonets,
fabrics of different application, basalt-plastic rebar & pipes, composites of various shape. BCF and BCF-based materials
production is enough profitable. At the present time BFCMTDs experts organize production of BCF materials at a few
enterprises.

Super thin basalt fibers (STBF)

STBF are layer staple fibers with diameter of 1~3 microns, mixed and fastened among themselves, the regular form of this
product is felt (felt of basalt wool).

Item

Unit

Figure

1.

Filaments diameter

13

2.

Filaments length

mm

3.
4.
5.

Volumetric mass

kg/m
0

Heat conductivity, at 300

Temperature of application

30-60
3

18 25

0,035 0,036

Wt/m* K
0

200 +700

Advantages of STBF:

1. its made only from basalts, not any other materials;

2. It has good sound-and- heat-insulation qualities;
3. The material is absolutely nonflammable, it has high thermo durability.
0
0
Temperature of long application is up to 600 , temperature of short-term application is up to 1000 ;
4. High chemical durability towards water, salt solutions, alkali and acids;
5. High sound-proof characteristics and durability to vibration;
6. The material is made without application of glue or on the base of inorganic binding;
7. Under heating or open flame the material does not evolve any toxic substances;
8. The material has low hygroscopic quality, eight times below of that of fiber glasses;
9. High durability of operation even in damp conditions.

STBF PRODUCTION TECHNOLOGIES

Traditional technology for STBF production consists of the following steps:
Loading of basalt crushed breed in furnace;
Melting and homogenization of basalt in furnace;
Production of melting basalt from the feeder of furnace through bushing in the form of continuous primary fibers;
Blowing primary fibers in super thin fibers by attenuating blast gas burner;
Formation of STBF felt on the conveyor.
STBF production technology with drawing of primary fibers and blowing them with high-temperature gas stream is well
established in industrial production. The main highlight of the new generation BSTF-20 machine is application of new
technologies and new technical decisions.

Photo of installations for manufacture of STBF

TECHNOLOGICAL EQUIPMENT FOR STBF PRODUCTION
BFCMTD offers installation of equipment for STBF production.
B-20 installation is used for production of STBF felts with diameter of elementary fibers up to 3 microns.
B-20 series have good operating qualities. The installation went through modernization after it was used
during more than five years.
BSTF-20 & BSTF-40 installations are the equipment of a new generation; they are used for production of felts
with diameter of fibers up to 3 microns. These new installations apply the newest energy-saving technologies.
The BSTF-40 installation has high capacity & low electric energy demand features.
In comparison with traditional equipment, BSTF-20 & BSTF-40 posses the following outstanding features:
- Consumption of gas and the electricity is twice as low;
- Use of labor for a unit of production is 1.5~2 times as low;
- Capacity & stability of operation is higher;
- High quality of STBF product, including a low level of no fibrous inclusions, is secured.
BCTB 20, BSTF 20, BSTF 40 installations are equipped with control systems of technological
parameters & safe automatics, which makes production process stable and secures a high performance.

Basic characteristics of B 20, BSTF 20 & BSTF 40 installation

N/n

Characteristic

Units

Measure
B 20

Measure
BSTF 20

Measure BSTF
40

16 -18
140 - 160

18 -19
150 - 170

36 -38
290 - 300

1.

Production capacity

kg/hour
ton/year

2.

Consumption of natural gas, depending on its

caloric , no more

m /hour

55 60

35 40

70 80

3.

Consumption of electric power:

installed capacity,
power consumption, no more

kVA
kWt h

90
45

76
40

130
75

4.

Pressure of compressed air for blowing fiber

2
(kg/sm )

0,10,15
(1- 1.5)

0,10,15
(1- 1.5)

0,10,15
(1- 1.5)

5.

Characteristic of formed felts: width/ density

mm
3
kg/m

1000
18 - 23

1000
18 - 23

1000
18 - 23

mm

8000 /
6000 /
4500

8000 /
4000 /
4500

8000 /
5500 /
4500

Overall dimension of installation : -length;

width;
height;

6.

- BUSHING is made from heat-resistant steel.

ORGANISATION OF STBF PRODUCTION

Installation of STBF production equipment is done step-by-step: installation and launch of the first union, then the next, with
an interval of 2~3 months. Client should prepare industrial premises and communications, including gas, electric power,
compressed air, water, ventilation & smoke removal system (air lines, chimney). At the same time with launch of STBF
equipment are accomplish starting of process equipment for manufacture of punched mats and sewing felts.

A general view of STBF installation. Punch machine with STBF mat. Equipment for STBF felt manufacture
It is economically expedient to establish workshop for STBF production with complete cycle of STBF manufacture,
beginning with producing primary felt from super-thin fibers, and finishing by various STBF-based products, such as STBF
foiled felt, STBF mat, STBF gasket heat insulated cord, STBF cardboard, and etc. Economical calculations show that quantity
of 20 (or BSTF 20) installations must be no less than five pcs, BSTF 40 installations no less than three.

300 process line for term insulation materials production from basalt thin fiber (BTF)

Technological line for BTF production with capacity of 300 kg/hour and term-insulation products, including: punched mats, soft
& stiffened slabs.
Basic characteristics of 300 process line

Units

Measure

Productivity per day

Productivity per year

tons

7.2
2500

Number of employees

person

Consumption of electric power: installed capacity,

power consumption, no more

kWt
hour

50
36

Consumption of natural gas, depending on its caloric , no more

m /hour

80

Width of the formed slab

Thickness, h

mm
mm

1200
50...100

Density, - soft slabs

- stiffened slabs

kg/

Overall dimensions of the insulation slab,

mm

600600h
6001200h

Overall dimension of installation : -length; width; height (at the placing of melting furnace)

40.0 / 7.0 / 8.0

Weight of process line

ton

62.0

Characteristic

30...60
80 - 120

Advantages of 300 process line for term insulating materials

low energy consumption;
disk device for making of thin filament;
formation of insulation plates using 1 unorganic binding (without toxic phenol components).

Basalt scales (BSc)

Basalt scales (BSc) is a thin lamellar material with thickness 2~6 micron and area of a surface around 0.5~5 mm.
Basalt scales owes its name to the scale of fish, because they have similar protective qualities. BSc is a unique
material for production of protective, wear proof, anticorrosive & chemically proof coverings, reinforced composite
materials, reinforced plastics, filling agent of frictional materials (such as brake blocks & clutch plates). Wear
resistance & chemical stability of lacquer coatings reinforced by BSc increases several times. Durability of
reinforced by BSc plastics increases 2~3 times. Coverings with BSc are applied by spraying, it adds efficiency to
equipment.

Basic characteristics of Basalt scale

Technical data

Measure BSc

Units

The sizes : thickness

area

m
2
mm

Bulk density, no more than

Density

26
0.5 5

kg/m

25

g/sm

1.2 1.8

Working interval of temperatures of application

- 200 + 600

Temperature of single application

1000 - 1100

%
%

76 84
94 - 96

Stability acids, at 100 * 2 HCl

2 H2SO4

EQUIPMENT FOR Basalt scales PRODUCTION

BSk-20 is a gas-electric installation; it is used for production of BSc.

BSk-20 performance data:

No.

Technical data

Units

Figures

1.

Capacity: - per hour

- per day

kg/hour
kg/day

20
460

2.

Productivity per year

ton/Y

160

3.

Consumption of gas

m /hour

16 - 18

4.

Electric power consumption (220 / 380, 50 Hz)

kVA

32

5.

Technical water (circulation)

m /h

0.1

6.

Compressed air, pressure

0.5

7.

Overall dimension of installation : - length;

- width;
- height with a recuperator

m
m
m

4.5
9.0
4.5

Application of basalt scales

Basalt scale used for reinforcing of lacquer coating. Reinforcing of lacquer coatings by basalt scale improves
corrosion-resistant, wear-resistance, impact-resistant properties of coating. Reinforced by basalt scale lacquer
coatings have application in various industries.
Motor-car construction - anticorrosive, wear resistant and impact resistant coverings of the bottoms of cars.
Machinery construction and carriage engineering for making of protective paint-and-lacquer coating of
metal structures.
Shipbuilding for protective coating of the bottoms of ships, ice-breakers. There are experience of application
of basalt scale for reinforcing of lacquer coating under the construction and repair of various types of ships.
Chemical industry for making of chemical resistant lacquer coatings of pipes, tanks, structures.
Road
construction for painting of bump stop, bridges, tunnels, fabricated metals.
Construction for making of weather-resistant brick and concrete paints. Basalt scales are used as reinforcing
filler in building mixtures. Basalt scales can be used to create a non-combustible, fire-resistant lacquer coating.

APPLICATIONS OF BCF, STBF, BTF and BASALT SCALES PRODUCTS

Machinery construction Composite materials, constructional materials, constructions suitable for
environment with strong vibrations & alternating load, grids for reinforcement of cutoff wheel, sound-proof
materials, heat insulation of thermal equipment, filters for cleaning of waste gases from dust and industrial drains.
Motor-car construction Used in a wide range of products for automotive industry:
heat isolation material for manufacturing of automobile mufflers, panels, screens,
plastics, reinforcing material for shoes & disks, constructional plastics, nonflammable
composite materials, cords for automobile tire covers, chopped strand for reinforcing
plastic, etc. Also used for production of fuel tanks, LPG & compressed NG cylinders.
Anticorrosive, with great dispatch and wears proof coverings of the bottoms of cars.
Aviation industry and rocket production - heat and sound isolation products clothed by the waterproofing
fabrics, it use for motor & hull, constructional composite and high-temperature materials.
Carriage engineering structural composites and products, flame-retardant
heat and sound isolation materials of carriages; reinforcing of structural plastics,
noncombustible materials, electro insulation materials; anti-wear of lacquer
coating

Shipbuilding - seawater-proof composite materials & products, heat & sound

isolation for ship installations, equipment; heat-insulated plates for ship hulls & engine
compartments, structural materials. In construction of small ships for construction of
ship hulls & superstructures, as well as corrosion-proof, reinforced paint-lacquer
coverings of ship hulls & superstructures

Power industry - heat insulation of thermal equipment for steam boilers, turbines, heating
mains; cable conductor; nonflammable composite stringing of high-voltage power line.
Atomic engineering - nonflammable heat isolating materials and constructional materials,
fire-prevention materials for doors, cable corridors, radioactive protection materials.
Electronic industry - reinforcing material for production of plates, electro-insulation
materials, structural material of enclosures for electronic equipment.

Chemical industry - production of chemically proof materials and products, such as: pipes, tanks for aggressive
liquids, acids, alkalis, chemical fertilizers, pesticides, poisonous substances. Chemically proof covering of tanks,
pipelines, metal constructions, ferro-concrete constructions.

Filters for cleaning from dust & industrial drains, high-temperature filters.
Petrochemical industry - chemical and wear-proof coverings of tanks, pipelines, oil pipelines; nonflammable
coverings & composites; fire-resistant composites and insulating materials; oil pipes.
Metallurgy - thermo-insulation materials for thermal equipment, furnaces, recuperators, pipelines,
communications; filters made from BCF for filtration of metals melt during casting; filters for clearing of waste
gases from dust at ore-mining & processing plants; filters for sewage treatment.
Cryogenic technique and equipment - thermo-insulation materials for production of squeezed gases, liquid
oxygen, nitrogen, etc.

Building materials - building constructional and facing plastics; reinforcing plaster grids; warmed
panels for construction of prefabricated houses, floors, dropped ceilings, fireproof walls, fire-resistant doors,
building plastics.
Basalt-plastic rebar for bridges, tunnels, railway sleepers, metro, construction materials. Reinforcement for
asphalt-concrete coverings of roads, runways of airports. Waterproof rolled and sheet materials, roofing
materials. Hydraulic engineering construction, including reinforcing materials for construction of dams, irrigation
materials.

Fire-proof materials used in construction of high buildings and in main industrial construction projects.
Port constructions, sea platforms - reinforcing and constructional materials made from basalt-plastics; paint
and varnish proof coverings of bridges, tunnels; waterproof coverings for ferro-concrete installations;
nonflammable and heat-resistant paints and varnish coverings.

Ceramics and porcelain production - thermo-insulation of furnaces and equipment at the production of ceramic
and porcelain products, such as porcelain and pottery products, sanitary ceramic; thermo-insulation of furnaces
for manufacture of bricks and ceramic tiles . High-temperature materials, including: glues, fettle materials, etc.
Agriculture - grids for strengthening soil; tanks for storage and transportation of liquid chemical fertilizers and
pesticides; material for hydroponics at the cultivation of bacterial cultures, sprouts of plants, etc.
Municipal services - materials for cleaning installations; big pipes for water supply and sewage;
Filters for air clearing and liquid environments, cleaning installations, can be used as filtering material in filters of
industrial and municipal drain systems, as filters of smoke gases and emissions of industrial enterprises.
Home appliances - sanitary composite products, thermal isolation of gas and electric ovens, furnaces, etc.

BASALT FIBER & COMPOSITE MATERIALS TECHNOLOGY

DEVELOPMENT CO., LTD provide all range of services at the
organization of production of BCF, STBF, BTF and BASALT SCALES

Selection of basalt raw material from the local quarry;

Delivery, installation and launching of equipment;
Making of batch of products, control during the beginning of production;
Train of technical staff to operate of the equipment;
Full organization of industrial production of basalt fibers and materials made on their basis;
Technological support of industrial production;
Legal protection of production, including the patented technologies and equipment.
BFCMTD PROPOSALS OF COOPERATION

1. Delivery, installation and launching of equipment for production of BCF, SBTF, BTF, Basalt scales,
and products made on its basis;
2. Technological support of production of BCF, STBF, BTF and BSc and modernisation of
technological equipment with application of companys know-how under patents terms;
3. Organization of joint-ventures for production of BCF, STBF, BTF materials & products made on its
base with participation of BFCMTD.

BASALT FIBER & COMPOSITE MATERIALS TECHNOLOGY DEVELOPMENT CO., LTD

. Unit D, 10/F, China Overseas Building, #139 Hennessy Road, Wanchai, Hong Kong
Shanghai. Rm 2801, Nanzheng Building 580, West Nanjing Road Post Code: 200041.
. +86 13774434655
+38 067 4027633, +38 098 6162510
www.basaltfm.com , www.test.basaltm.com
E-mail: basaltem@gmail.com