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Lightweightconcretecomposition
US6402830B1
ZUSAMMENFASSUNG
Theinventionisalightweight,economicalanddurableconcretewhichiseasily
manufacturedfromcommonlyavailablematerials,anditsmethodof
manufacture.Theconcretecompositioncomprisescement,perlite,pumiceand
water.ThecementiscommonPortlandcement.Theperliteisanexpanded
perliteavailable.Preferably,theperliteis{fraction(3/16)}minustodustinsize.
Thepumiceiscommonpumiceaggregate.Preferably,thepumiceisminusto
dustinsize.Additional,optional,conventionalcomponentsforadhesiveness,
color,texture,hardeninganddryingtimemayalsobeadded.

Verffentlichungsnummer
Publikationstyp
Anmeldenummer
Verffentlichungsdatum
Eingetragen
Priorittsdatum
Gebhrenstatus

US6402830B1
Erteilung
US09/717,709
11.Juni2002
20.Nov.2000
20.Nov.2000
Verfallen

Erfinder

RandyC.Schaffer

Ursprnglich
Bevollmchtigter

RandyC.Schaffer

Zitatexportieren

BiBTeX,EndNote,RefMan

Patentzitate(5),Referenziertvon(16),Klassifizierungen(5),
JuristischeEreignisse(4)
ExterneLinks:USPTO,USPTOZuordnung,Espacenet

BILDER (2)

BESCHREIBUNG

ANSPRCHE (4)

BACKGROUNDOFTHEINVENTION

Iclaim:

1.FieldoftheInvention

1.Alightweight,durableconcretecompositioncomprising:

Thisinventionrelatesgenerallytoconstructionmaterials,andmorespecifically,
toalightweightconcretecomposition.
2.RelatedArt
U.S.Pat.No.5,114,617(Smetanaetal.)Disclosesahighstrengthconcrete
comprisingcement,perlite,pozzolan,fineandcoarseaggregateandwater.
U.S.Pat.No.5,290,355(jakel'355)disclosesaroofingshinglecomposition
consistingessentiallyofcement,perlite,acomponentselectedfromthegroupof
pumice,expandedshaleandclay,andwater.
U.S.Pat.No.5,381,282(Jakel'282)disclosesastructuralconcretecomprising
cement,perlite,acomponentselectedfromthegroupofpumiceandexpanded
shale,andwater.
U.S.Pat.No.5,759,260(Groh)disclosesalightweightconcretecomprising

5565weightpercentcement,
14weightpercentexpandedperlite,
3545weightpercentpumice,
andenoughwatertomakeasmoothslurryofthecement,perlite,pumice
andwatercomposition.
2.Theconcreteofclaim1whereintheperliteisabout{fraction(3/16)}
minustodustinsize.
3.Theconcreteofclaim1whereinthepumiceisaboutminusto
dustinsize.
4.Amethodformakingalightweight,durableconcretecompositioncomprising:
mixing5565weightpercentcement,

plasticizedcement,acomponentselectedfromperlite,pumiceandpozzolan,
andwater.

14weightpercentexpandedperlite,

Still,thereisaneedforaneasilymanufactured,economicalandlightweight

3545weightpercentpumice,

concretewhichisalsostronganddurable.Thisinventionaddressesthatneed.
SUMMARYOFTHEINVENTION

andenoughwatertomakeasmoothslurryofthecement,perlite,pumice
andwatercomposition.

Theinventionisalightweight,economicalanddurableconcretewhichiseasily
manufacturedfromcommonlyavailablematerials.Theconcretecomposition
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comprisescement,perlite,pumiceandwater.ThecementiscommonPortlandcement,preferablyRiversidewhite
cementwhichisavailablein100#bags.Theperliteisanexpandedperliteavailable,forexample,fromIdahoMinerals
CompanyinMaladCity,Id.Preferably,theperliteis{fraction(3/16)}minustodustinsize.Thepumiceiscommonpumice
aggregate,available,forexample,fromTwinFallsRockCompanyinTwinFalls,Id.Preferably,thepumiceisminusto
dustinsize.Thesecomponentsaremixedtogetherinthefollowingmanner:
about5lbsofperliteandenoughwatertowetthesurfaceoftheperliteareaddedtoamotorizedmortarmixerand
about100lbsofpumice,about150lbsofcementandenoughwatertomakethetotalmixtureasmoothslurryisaddednext,
andtheslurrymixtureismixedthoroughlyfor510minutesinthemotorizedmortarmixer.
Additional,optional,conventionalcomponentsforadhesiveness,color,texture,hardeninganddryingtimemayalsobe
added.Then,theconcretecompositionmaybehandledinaconventionalmannerforpouringintoforms,molds,etc.,foruse
asbothornamentalandstructuralelements.
DESCRIPTIONOFTHEPREFERREDEMBODIMENTS
Theinventionisalightweight,economicalanddurableconcrete.Theconcreteiseasilymanufacturedfromcommonly
availablematerials,namelycement,perlite,pumiceandwater.Theconcreteisuseableforbothornamentalandstructural
elements,beingbothattractive,stronganddurable.
Thefirstnecessarycomponentoftheconcretecompositionoftheinstantinventionisconventionalcement.Preferably,the
cementisPortlandcement(TypeI,lowalkali,white).ApreferredsourceofthecementistheRiversidebrand.
Thesecondnecessarycomponentoftheinstantcompositionisperlite,preferablyexpandedperlite.Preferably,theperliteis
{fraction(3/16)}minustodustinsize.OnepreferredsourceoftheperliteisIdahoMineralsCompanyinMaladCity,Id.
Thethirdnecessarycomponentoftheinstantcompositionispumice.Preferrably,thepumiceisminustodustinsize.
OnepreferredsourceofthepumiceisTwinFallsRockCompanyinTwinFalls,Id.
Thefourthnecessarycomponentoftheinstantcompositioniswater.Tapwaterattheconstructionorshopsiteisusually
adequate.
EXAMPLE1
Thesecomponentsaremixedtogetherinthefollowingmanner:
about5lbsofperliteandenoughwatertowetthesurfaceoftheperliteareaddedtoamotorizedmortarmixerand
about100lbsofpumice,about150lbsofcementandenoughwatertomakethetotalmixtureasmoothslurryisaddednext,
andtheslurrymixtureismixedthoroughlyfor510minutesinthemotorizedmortarmixer.
Therefore,therelativeamountsbyweightofthesolidcomponentsoftheinstantinventionare:
cement150#(about58.8wt%)
perlite5#(amount2.0wt%)
pumice100#(about39.2wt%)
Therelativeamountsofthesesolidcomponentsmaybeadjustedwithinreasonableranges,forexample,withinabout5565
weightpercent(wt%)forthecementcomponent,about14wt%fortheperlitecomponent,andabout3545wt%forthe
pumicecomponents.
Theamountofthewatercomponentmaybeadjustedaccordingtothedrynessandporosityoftheabovesolidcomponents,
moldorformtypes,weather,etc.,accordingtoconventionaltechniques.Preferably,thewetweightoftheslurryisabout
110130poundspercubicfoot.Thisresultsinadryconcreteweightabout7595poundspercubicfoot.
4diametercylinder8tallofconcretemadeaccordingtotheinventionweretestedforfailureloadandcompressive
strength.The7dayfailureloadwas37,000#,andthe28dayfailureloadaveraged45,700#for3(three)samples.The7day
compressivestrengthwas2940psi,andthe28daycompressivestrengthaveraged3630psiforthesame3(three)
samples.
Althoughthisinventionhasbeendescribedabovewithreferencetoparticularmeans,materialsandembodiments,itistobe
understoodthattheinventionisnotlimitedtothesedisclosedparticulars,butextendsinsteadtoallequivalentswithinthe
scopeofthefollowingclaims.

PATENTZITATE
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ZitiertesPatent

Eingetragen

Verffentlichungsdatum

Antragsteller

Titel

Highstrengthstructuralperliteconcrete

US5114617

18.Mai1990

19.Mai1992

AdvancedConcrete
Technology,Inc.

US5290355

16.Apr.1992

1.Mrz1994

JakelKarlW

Roofingshinglecomposition,methodofformulation,and
structure

US5387282

18.Juni1993

7.Febr.1995

JakelKarlW.

Structuralcementitiouscompositionandmethodof
manufacturingthesame

US5465547

20.Juli1993

14.Nov.1995

JakelKarlW.

Lightweightcementitiousroofing

US5759260*

23.Jan.1996

2.Juni1998

RigroInc.

Methodforusinglightweightconcreteforproducinga
combinationtherefromandacombinationproducedthereby

*VomPrferzitiert

REFERENZIERTVON
ZitiertvonPatent

Eingetragen

Verffentlichungsdatum

Antragsteller

Titel

US7736431*

4.Dez.2006

15.Juni2010

BuiThuanH

Lightweightstructuralconcreteprovidedwithvariouswood
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11.Jan.2011

SanjelLimited
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Pumicecontainingcompositionsforcementingawell

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Expandedlightweightaggregatemadefromglassorpumice

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EP1435284A2*

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Sheetofmagnesiacement,panelscomprisingit,andmethod
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*VomPrferzitiert

KLASSIFIZIERUNGEN
USKlassifikation

106/675,106/721

InternationaleKlassifikation

C04B28/04

Unternehmensklassifikation

C04B28/04

EuropischeKlassifikation

C04B28/04

JURISTISCHEEREIGNISSE
Datum

Code

Ereignis

Beschreibung

18.Nov.2005

FPAY

Feepayment

Yearoffeepayment:4

18.Jan.2010

REMI

Maintenancefeeremindermailed

11.Juni2010

LAPS

Lapseforfailuretopaymaintenancefees

3.Aug.2010

FP

Expiredduetofailuretopaymaintenancefee

Effectivedate:20100611

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