Professional Documents
Culture Documents
Injection System
PowerShot
OVERVIEW
Section
Page
Injection System
Overview
Operational Description
Control Description
11
Specification Form
12
APPLICATIONS
Moog is uniquely able to assist customers in the plastics industry to
select the type of technology that best suits their needs whether its
a hydraulic, electric, or a combined system. All of our products are fully
validated, tested, and customized to meet the requirements of the most
demanding applications. Our engineers developed the PowerShot
Injection System to provide our customers with the benefits of high
power, high speed, and accuracy commonly found with hydraulic
technology, as well as the low energy consumption, clean environment,
low maintenance costs, and modular flexibility of electric technology.
PowerShot
Injection System
Piston Accumulator
Servomotor
RKP Pump
Servovalve
Filter
Active Cartridge
Pressure Transducers
Temperature Transducer
Piston
Manifold/Actuator Housing
OPERATIONAL DESCRIPTION
PowerShot
Injection System
OPERATIONAL DESCRIPTION
Injection Velocity/Pressure Control
The oil is discharged from a piston accumulator through a Moog
active cartridge valve, which is used to isolate the accumulator
from the system. A Moog Servovalve is used for closed-loop
control of injection velocity, pressure, and position. The
injection cylinder rod is always attached to the accumulator,
which allows for very precise injection control. During this time,
the main servomotor and RKP Pump is turned off to conserve
energy.
Decompression (Suckback) Control
As the injection cylinder rod side is always attached to the
accumulator, the servovalve only needs to allow oil out of the
injection cylinder until the desired plasticizing screw position
setpoint is reached.
Recovery (Plasticizing) Control
During this part of the process, the servovalve is de-energized.
The main servomotor and RKP Pump are turned on to control
the outgoing oil from the injection cylinder. The RKP Pump is
controlled by a Servo-Proportional Valve to maintain closedloop backpressure control.
CUSTOM APPLICATIONS
The Moog PowerShot Injection System can be customized to
many different unique configurations. Some of the parameters
that can be changed are:
Screw torque
Screw RPM
Injection stroke
Injection velocity
Injection pressure
Recovery rate
PowerShot
CONTROL DESCRIPTION
Injection System
MSC MOOG SERVO CONTROLLER AND MOOG AXIS CONTROL SOFTWARE (MACS)
The MSC Moog Servo Controller is a flexible, freely
programmable multi-axis controller with integrated PLC
functionality. In the PowerShot Injection System, the MSC
performs closed-loop control of the injection ram position,
injection speed, holding pressure, screw speed, decompression
(suckback), and backpressure. The individual parts of the
injection cycle can be customized, allowing the customer to stay
in control of the process and come up with unique solutions.
In the recommended configuration, the MSC communicates
with the existing machine controller using digital I/O signals
and/or serial communication. A more traditional control
structure with the existing machine controller, supplying analog
command signals for the injection process to the MSC, can also
be accommodated if required by the customer.
The machine controller uses digital I/O to signal the MSC to
perform the individual task of the injection cycle. Digital outputs
on the machine controller connect to digital inputs on the MSC,
to signal injection start, plasticizing start, etc. Digital outputs on
the MSC connect to digital inputs on the machine controller to
signal a task is completed.
Machine
Controller
MSC
Injection End
Start Plasticizing
Plasticizing End
MOOG MSC SERVO CONTROLLER AND MOOG AXIS CONTROL SOFTWARE (MACS)
Analog Outputs
2x
Analog Inputs
8x
8x
(optically isoloated)
2x RS422/RS485
1x <<SIO>>
2x CAN
1x E-bus (extension bus)
Power Supply
1x Ethernet
24 VDC (18-32V)
0.5 A
2A
Note: Additional information is available to describe the features, benefits, and capabilities of the Moog Servo Controller (MSC/M3000). Consult your local Moog
representative for more details.
50-70
TECHNICAL DATA
PERFORMANCE SPECIFICATIONS FOR BASELINE CONFIGURATIONS
50-70 mm PowerShot Injection System
Size
Screw Diameter
Shot Size (PS 1.05 g/cm3) standard
Shot Size (PS 1.05 g/cm3) extended stroke
Injection Capacity standard
Injection Capacity extended stroke
Recovery Rate (HDPE 0.957 g/cm3)
Plasticizing Capacity (HDPE 0.957 g/cm3)
Injection Rate standard
Injection Rate high performance
Injection Velocity standard (@ 55 bar Pr. drop)
Injection Velocity high performance (@ 27 bar Pr. drop)
Injection Valve standard
Injection Valve high performance
Screw Stroke standard
Screw Stroke extended stroke
Injection Pressure
Screw Speed
Screw Torque
mm [in]
g [oz]
g [oz]
cm3 [in3]
cm3 [in3]
gr/sec [oz/sec]
kg/hr [lbs/hr]
cm3/sec [in3/sec]
cm3/sec [in3/sec]
mm/sec [in/sec]
mm/sec [in/sec]
mm [in]
mm [in]
bar [psi]
rpm
Nm [ft-lbs]
50.0
50.0 [1.97]
320 [10.3]
515 [17.0]
304 [18.6]
491 [30]
35.0 [1.20]
126 [278]
785 [47.9]
1767 [107.8]
400 [15.7]
900 [35.4]
D682
SE3E50
155 [6.10]
250 [9.84]
2238 [32460]
250
1200 [885]
Hydraulics
Oil Capacity standard (estimated)
Oil Capacity extended stroke (estimated)
System Pressure (max.)
System Pressure (min.)
Piston Accumulator Size standard (estimated)
Piston Accumulator Size extended stroke (estimated)
Gas Bottle Size standard
Gas Bottle Size extended stroke
liters [gal]
liters [gal]
bar [psi]
bar [psi]
liters [gal]
liters [gal]
liters [gal]
liters [gal]
21.0 [5.50]
25.0 [6.50]
280 [4061]
220 [3191]
14.0 [3.70]
19.0 [5.00]
42.0 [11.0]
53.0 [14.0]
Electrics
Controller
Main Motor
Main Drive
Main Motor (2)
Auxiliary Motor
Power Supply
Kw [HP]
Kw [HP]
General
Water Requirements (max)
Weight standard (estimated)
Weight extended stroke (estimated)
lpm [gpm]
kg [lbs]
kg [lbs]
11.0 [3.00]
2268 [5000]
2495 [5500]
Notes: Options shown in italics. Recovery Rate is dependent on plasticizing screw design and material. Actual results will vary. Can be increased.
Motor size is based on the Recovery Duty Cycle being 40% of overall cycle.
DIMENSIONS
STANDARD STROKE
44.18
[1122.25]
38.25
[971.55]
9.00
[228.60]
19.00
[482.60]
22.76
[578.22]
48.24
[1225.30]
12.00
[304.80]
45.10
[1145.51]
18.70
[474.87]
70-100
TECHNICAL DATA
PERFORMANCE SPECIFICATIONS FOR BASELINE CONFIGURATIONS
70-100 mm PowerShot Injection System
Size
Screw Diameter
Shot Size (PS 1.05 g/cm3) standard
Shot Size (PS 1.05 g/cm3) extended stroke
Injection Capacity standard
Injection Capacity extended stroke
Recovery Rate (HDPE 0.957 g/cm3)
Plasticizing Capacity (HDPE 0.957 g/cm3)
Injection Rate standard
Injection Rate high performance
Injection Velocity standard (@ 55 bar Pr. drop)
Injection Velocity high performance (@ 22 bar Pr. drop)
Injection Valve standard
Injection Valve high performance
Screw Stroke standard
Screw Stroke extended stroke
Injection Pressure
Screw Speed
Screw Torque
mm [in]
g [oz]
g [oz]
cm3 [in3]
cm3 [in3]
gr/sec [oz/sec]
kg/hr [lbs/hr]
cm3/sec [in3/sec]
cm3/sec [in3/sec]
mm/sec [in/sec]
mm/sec [in/sec]
mm [in]
mm [in]
bar [psi]
rpm
Nm [ft-lbs]
70.0
70.0 [2.76]
1010 [32.5]
1616 [52.0]
962 [58.7]
1539 [94]
85 [3.0]
306 [675]
1251 [76.3]
2694 [164.4]
325 [12.8]
700 [27.6]
D683
SE3E63
250 [9.84]
400 [15.75]
2105 [30530]
190
3800 [2803]
100.0
100.0 [3.94]
2062 [66.3]
3299 [106]
1963 [119.8]
3142 [192]
160 [5.6]
576 [1270]
2553 [155.8]
5498 [335.5]
325 [12.8]
700 [27.6]
D683
SE3E63
250 [9.84]
400 [15.75]
1407 [20407]
190
3850 [2840]
Hydraulics
Oil Capacity standard (estimated)
Oil Capacity extended stroke (estimated)
System Pressure (max.)
System Pressure (min.)
Piston Accumulator Size standard (estimated)
Piston Accumulator Size extended stroke (estimated)
Gas Bottle Size standard
Gas Bottle Size extended stroke
liters [gal]
liters [gal]
bar [psi]
bar [psi]
liters [gal]
liters [gal]
liters [gal]
liters [gal]
45.0 [12.0]
57.0 [15.0]
280 [4061]
235 [3408]
28.0 [7.50]
38.0 [10.0]
76.0 [20.0]
95 [25.0]
Electrics
Controller
Main Motor
Main Drive
Main Motor (2)
Auxiliary Motor
Power Supply
Kw [HP]
Kw [HP]
General
Water Requirements (max)
Weight standard (estimated)
Weight extended stroke (estimated)
lpm [gpm]
kg [lbs]
kg [lbs]
23.0 [6.00]
2948 [6500]
3402 [7500]
Notes: Options shown in italics. Recovery Rate is dependent on plasticizing screw design and material. Actual results will vary. Can be increased.
Motor size is based on the Recovery Duty Cycle being 40% of overall cycle.
100-120
TECHNICAL DATA
PERFORMANCE SPECIFICATIONS FOR BASELINE CONFIGURATIONS
100-120 mm PowerShot Injection System
Size
Screw Diameter
Shot Size (PS 1.05 g/cm3) standard
Shot Size (PS 1.05 g/cm3) extended stroke
Injection Capacity standard
Injection Capacity extended stroke
Recovery Rate (HDPE 0.957 g/cm3)
Plasticizing Capacity (HDPE 0.957 g/cm3)
Injection Rate standard
Injection Rate high performance
Injection Velocity standard (@ 26 bar Pr. drop)
Injection Velocity high performance (@ 26 bar Pr. drop)
Injection Valve standard
Injection Valve high performance
Screw Stroke standard
Screw Stroke extended stroke
Injection Pressure
Screw Speed
Screw Torque
mm [in]
g [oz]
g [oz]
cm3 [in3]
cm3 [in3]
gr/sec [oz/sec]
kg/hr [lbs/hr]
cm3/sec [in3/sec]
cm3/sec [in3/sec]
mm/sec [in/sec]
mm/sec [in/sec]
mm [in]
mm [in]
bar [psi]
rpm
Nm [ft-lbs]
100
100 [3.94]
2886 [92.8]
4536 [146]
2749 [167.7]
4320 [264]
125 [4.4]
450 [992]
2356 [143.8]
3927 [239.6]
300 [11.8]
500 [19.7]
D683
SE3E63
350 [13.8]
550 [21.7]
2124 [30806]
140
7400 [5458]
Hydraulics
Oil Capacity standard (estimated)
Oil Capacity extended stroke (estimated)
System Pressure (max.)
System Pressure (min.)
Piston Accumulator Size standard (estimated)
Piston Accumulator Size extended stroke (estimated)
Gas Bottle Size standard
Gas Bottle Size extended stroke
liters [gal]
liters [gal]
bar [psi]
bar [psi]
liters [gal]
liters [gal]
liters [gal]
liters [gal]
76 [20.0]
95 [25.0]
280 [4061]
230 [3336]
57 [15.0]
87 [23.0]
114 [30.0]
170 [45.0]
Electrics
Controller
Main Motor
Main Drive
Main Motor (2)
Auxiliary Motor
Power Supply
Kw [HP]
Kw [HP]
112 [150]
7.5 [10.0]
460 3Ph/60 Hz
General
Water Requirements (max)
Weight standard (estimated)
Weight extended stroke (estimated)
lpm [gpm]
kg [lbs]
kg [lbs]
23.0 [6.00]
3402 [7500]
3856 [8500]
Notes: Options shown in italics. Recovery Rate is dependent on plasticizing screw design and material. Actual results will vary. Can be increased.
Motor size is based on the Recovery Duty Cycle being 40% of overall cycle.
120
120 [4.72]
4156 [133.6]
6531 [210]
3958 [241.6]
6220 [380]
190 [6.7]
684 [1508]
3393 [207]
5655 [345.1]
300 [11.8]
500 [19.7]
D683
SE3E63
350 [13.8]
550 [21.7]
1702 [24685]
140
7400 [5458]
TECHNICAL DATA
PERFORMANCE SPECIFICATIONS FOR BASELINE CONFIGURATIONS
120-140 mm PowerShot Injection System
Size
Screw Diameter
Shot Size (PS 1.05 g/cm3) standard
Shot Size (PS 1.05 g/cm3) extended stroke
Injection Capacity standard
Injection Capacity extended stroke
Recovery Rate (HDPE 0.957 g/cm3)
Plasticizing Capacity (HDPE 0.957 g/cm3)
Injection Rate standard
Injection Rate high performance
Injection Velocity standard (@ 55 bar Pr. drop)
Injection Velocity high performance (@ 30 bar Pr. drop)
Injection Valve standard
Injection Valve high performance
Screw Stroke standard
Screw Stroke extended stroke
Injection Pressure
Screw Speed
Screw Torque
120-140
135
135 [5.31]
6763 [217.4]
10521 [338]
6441 [393.1]
10020 [611]
210 [7.4]
756 [1667]
3149 [192.2]
5010 [305.7]
220 [8.7]
350 [13.8]
D684
SE3E63
450 [17.7]
700 [27.6]
1871 [27137]
110
11000 [8113]
140
140 [5.51]
7274 [233.8]
11314 [364]
6927 [422.7]
10776 [658]
220 [7.8]
792 [1746]
3387 [206.7]
5388 [328.8]
220 [8.7]
350 [13.8]
D684
SE3E63
450 [17.7]
700 [27.6]
1740 [25237]
110
11000 [8113]
Hydraulics
Oil Capacity standard (estimated)
Oil Capacity extended stroke (estimated)
System Pressure (max.)
System Pressure (min.)
Piston Accumulator Size standard (estimated)
Piston Accumulator Size extended stroke (estimated)
Gas Bottle Size standard
Gas Bottle Size extended stroke
liters [gal]
liters [gal]
bar [psi]
bar [psi]
liters [gal]
liters [gal]
liters [gal]
liters [gal]
132 [35.0]
189 [50.0]
280 [4061]
235 [3408]
95 [25.0]
151 [40.0]
757 [200]
1136 [300]
Electrics
Controller
Main Motor
Main Drive
Main Motor (2)
Auxiliary Motor
Power Supply
Kw [HP]
Kw [HP]
149 [200]
7.5 [10.0]
460 3Ph/60 Hz
General
Water Requirements (max)
Weight standard (estimated)
Weight extended stroke (estimated)
lpm [gpm]
kg [lbs]
kg [lbs]
42.0 [11.0]
TBD
TBD
Notes: Options shown in italics. Recovery Rate is dependent on plasticizing screw design and material. Actual results will vary. Can be increased.
Motor size is based on the Recovery Duty Cycle being 38% of overall cycle.
TECHNICAL DATA
PERFORMANCE SPECIFICATIONS FOR BASELINE CONFIGURATIONS
140-160 mm PowerShot Injection System
Size
Screw Diameter
Shot Size (PS 1.05 g/cm3) standard
Shot Size (PS 1.05 g/cm3) extended stroke
Injection Capacity standard
Injection Capacity extended stroke
Recovery Rate (HDPE 0.957 g/cm3)
Plasticizing Capacity (HDPE 0.957 g/cm3)
Injection Rate standard
Injection Rate high performance
Injection Velocity standard (@ 50 bar Pr. drop)
Injection Velocity high performance (@ 22 bar Pr. drop)
Injection Valve standard
Injection Valve high performance
Screw Stroke standard
Screw Stroke extended stroke
Injection Pressure
Screw Speed
Screw Torque
mm [in]
g [oz]
g [oz]
cm3 [in3]
cm3 [in3]
gr/sec [oz/sec]
kg/hr [lbs/hr]
cm3/sec [in3/sec]
cm3/sec [in3/sec]
mm/sec [in/sec]
mm/sec [in/sec]
mm [in]
mm [in]
bar [psi]
rpm
Nm [ft-lbs]
140-160
Plasticizing Screw Diameters
140
150
160
140 [5.51]
150 [5.91]
160 [6.30]
9698 [311.8]
11133 [357.9]
12667 [407.2]
15355 [494]
17627 [567]
20056 [645]
9236 [563.6]
10603 [647]
12064 [736.2]
14624 [892]
16788 [1024]
19101 [1166]
210 [7.4]
240 [8.5]
275 [9.7]
756 [1667]
864 [1905]
990 [2183]
2463 [150.3]
2827 [172.5]
3217 [196.3]
3541 [216.1]
4064 [248]
4624 [282.2]
160 [6.3]
160 [6.3]
160 [6.3]
230 [9.1]
230 [9.1]
230 [9.1]
D684
D684
D684
SE3E63
SE3E63
SE3E63
600 [23.6]
600 [23.6]
600 [23.6]
950 [37.4]
950 [37.4]
950 [37.4]
2174 [31531]
1834 [26596]
1664 [24134]
100
100
100
17500 [12907]
17500 [12907]
17500 [12907]
Hydraulics
Oil Capacity standard (estimated)
Oil Capacity extended stroke (estimated)
System Pressure (max.)
System Pressure (min.)
Piston Accumulator Size standard (estimated)
Piston Accumulator Size extended stroke (estimated)
Gas Bottle Size standard
Gas Bottle Size extended stroke
liters [gal]
liters [gal]
bar [psi]
bar [psi]
liters [gal]
liters [gal]
liters [gal]
liters [gal]
227 [60]
303 [80]
280 [4061]
225 [3263]
189 [50]
265 [70]
1136 [300]
1646 [435]
Electrics
Controller
Main Motor
Main Drive
Main Motor (2)
Auxiliary Motor
Power Supply
Kw [HP]
Kw [HP]
186 [250]
11.2 [15]
460 3Ph/60 Hz
General
Water Requirements (max)
Weight standard (estimated)
Weight extended stroke (estimated)
lpm [gpm]
kg [lbs]
kg [lbs]
42 [11.0]
TBD
TBD
Notes: Options shown in italics. Recovery Rate is dependent on plasticizing screw design and material. Actual results will vary. Can be increased.
Motor size is based on the Recovery Duty Cycle being 36% of overall cycle.
10
PowerShot
SPECIFICATION
DEVELOPMENT FORM
Injection System
Date:
Phone:
Title:
Fax:
Email:
General
Machine Cycle Time
sec
year
Injection Data
Metric
English
mm
cm3
g/sec
kg/hr
mm/sec
mm
bar
Screw Diameter
Injection Capacity
Recovery Rate
Plasticizing Capacity
Injection Velocity (max.)
Screw Stroke (max.)
Injection Pressure
Screw Speed (max.)
Screw Rotation Direction (see Figure 1 below)
Screw L/D
Screw Torque (max.)
Back Pressure (adjustable) (max.)
Recovery Time (percentage of cycle)
inch
in3
oz/sec
lbs/hr
in/sec
inch
PSI
RPM
L/D
n-m
Bar
ft-lb
PSI
%
Hydraulics
Mobil Envirosyn 46H Synthetic Oil
Electrics
Customer Controller Type
Customer Preferred Electrical Interface
Power Supply
Fax to +1-716-687-4401
Attn: Global PowerShot Team
Figure 1
Counter-Clockwise
Screw Rotation
Clockwise
Screw Rotation
CUSTOMER SUPPORT
When customers purchase the PowerShot Injection System,
they get the reliability of Moog-designed and built products
and the convenience of one-stop shopping. This eliminates the
cost and effort associated with sourcing from multiple vendors
and performing expensive testing and machine prove-outs. Our
global systems engineering team offers their vast experience to
evaluate your requirements and develop a unique solution for
your application. To this team is added our impressive network
of applications engineers, technicians, and sales representatives
11
Argentina
Australia
Austria
Brazil
China
Finland
France
Germany
India
Ireland
Italy
Japan
Korea
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Norway
Russia
Singapore
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United Kingdom
USA