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COMMON REQUIREMENTS
U-CR-001
Rev. 1, January 1995
U-CR-001
Rev. 1, January 1995
CONTENTS
1. FOREWORD
2. SCOPE
3. NORMATIVE REFERENCES
4. DEFINITIONS AND ABBREVIATIONS
4.1 Definitions
4.2 Symbols and abbreviations
4.3 System Definition
5. TECHNICAL REQUIREMENTS
5.1 General guidelines
5.2 Overall Requirements
5.3 Requirements for Structures
5.4 Requirements for Manifold and Piping System
5.5 Requirements for Replacement Devices
ANNEX A Subsea Data Sheet (Normative)
ANNEX B National Regulations (Informative)
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1.
U-CR-001
Rev. 1, January 1995
FOREWORD
This standard has been developed by the NORSOK Standardisation Work Group.
ANNEX A is normative. ANNEX B is informative.
2.
SCOPE
The purpose of this standard is to the minimum requirements to subsea structures and piping
systems.
3.
NORMATIVE REFERENCES
Rules, regulations and standards
The latest edition and current amendments of the following regulations and standards shall
apply, where relevant, at the time of order placement:
ASME B31.3
ASME B31.4
DnV
ISO 10423
API 6D
API 14D
NORSOK Standards:
U-DP-001
U-CR-005
U-CR-007
J-CR-003
U-CR-001
M-DP-001
U-CR-003
Data sheets
Project specific requirements are defined by use of a relevant selection of the following
NORSOK data sheets.
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Load Matrix
Drilling loads - Default values
Dropped object loads
Design against fishing gear/overtrawlability
Design of hatches
It is considered favourable that datasheets covering the following areas should also be
developed for a specific field development:
Intervention Strategy
Guidewire anchor and guidepost locking mechanism
ROV torque tools.
Thermal Expansion Data
Flowline data
Control system design data
Condition monitoring
Process flowcharts
Operational requirements
Wellstream composition
Simultaneous operations
4.
4.1
Definitions
Reference is made to the general list of definitions given in U-DP-001.
4.2
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4.3
U-CR-001
Rev. 1, January 1995
System Definition
This standard covers the subsea structures and piping systems (template and satellite
structures, manifold and riser base structures, protection structures, piping modules). This
subsystem interfaces with all of the other systems in a subsea production system, ref.
U-DP-001.
This standard is intended to give general requirements and should cover both shallow water,
deep water and very deep water; diver systems and diverless systems; guideline and
guidelineless systems; overtrawlable and non-overtrawlable systems, etc. Supplementary
data sheets defines special requirements to the actual application.
5.
TECHNICAL REQUIREMENTS
5.1
General guidelines
The subject standard is a part of the NORSOK system of standards, and should be read with
this in mind for instance will special requirements set to the structure by the marine
operations be defined in J-CR-003, material selection is covered in M-DP-001, colour and
marking requirements in U-CR-001 and intervention systems in U-CR-007.
The standards are supplemented by data sheets as required to specify the actual application.
5.2
Overall Requirements
5.2.1 General
The following functional requirements shall generally apply for the subsea structure and
manifold system:
The design life of non-retrievable equipment shall be equal to or exceed the specified
field lifetime.
In areas where this is required, a method for removal of or prevention of any damage
or inconvenience caused by the subsea structure and manifold system upon field
abandonment shall be developed. The design life and structural integrity of the
structure shall allow for this operation.
The subsea structure and piping system design shall comply with the intervention
strategy.
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5.2.2 Intervention
The following requirements shall apply to the subsea structures and piping system in order
to facilitate efficient intervention:
Suitable landing area and/or attachment points shall be provided where manipulative
tasks are required carried out.
For entry of ROV operated tools onto valve spindles, a ROV landing frame or ROV
attachment points shall be provided. The frame shall not obstruct the access for visual
inspection of the piping. The valves spindles/docking receptacles shall then be located
a suitable distance below/behind the ROV platform/frontplate/grating such that the
torque tool can interface with the valve.
Minimum two buckets, designed for easy replacement of acoustic transponders shall
be provided diametric opposite on top of the structure. Acoustic shielding and
potential snagging shall be avoided.
The landing- and surrounding areas shall be designed to withstand loads imposed by
the respective intervention system during landing and operation.
All locking mechanisms on protection hatches and lifting frames shall be easily
operated according to the defined intervention strategy.
All guideposts shall be replaceable using locking mechanisms easily operated by the
selected intervention system.
All permanently installed guideposts which require guidewire attachment must have
through bore to allow passage of the guidewire anchor.
The design shall be such that location of anodes and other construction details do not
represent any obstruction or snagging point for the selected intervention system.
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For guidelineless intervention systems a proper guiding system shall be provided. The
guiding structure shall be designed for relevant operational impact loads.
Tools, BOP, modules and all retrievable equipment shall have an adequate running
clearance to any part of the structure, adjacent module or equipment etc to avoid any
unintended impacts or clashes during installation and retrieval:
The subsea system shall enable any guidewire based ROT to be run vertically along
guidewires and guideposts onto the dedicated landing area.
The subsea systems shall be designed to provide sufficient access and manoeuvring
space to allow the ROV systems to perform the required work at the different task
sites (U-CR-007).
For further details conserning requirements set by the intervention operations reference is
made to U-CR-007.
5.2.3 Material Selection and Corrosion Protection
Material selection, fabrication and corrosion protection shall comply with the requirements
in the NORSOK standard for material selection (M-DP-001).
A corrosion protection system based on a combination of surface coating and cathodic
protection shall be included in the design of subsea structures, manifolds and modules
exposed to ambient seawater.
The following requirements apply with respect to the corrosion protection system:
The design shall ensure reliable electrical continuity to each individual element for the
defined design life, including continuity through the sealine termination (if relevant).
Location and number of cathodic protection inspection points shall be defined and
prepared for intervention.
Earthing connection cables for subsea structure installed systems shall be replaceable
or duplicated.
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Commissioning shall:
5.3
verify that the total subsea production system is working satisfactory as an integrated
system
demonstrate for the operation organization that the subsea production system is ready
for start-up.
The structure shall ensure sufficient alignment capability for proper physical interfaces
between subsystems such as wellhead/production guide base, x-mas tree/manifold and
piping system, manifold/sealine termination and installation aids, protective structure
and other relevant interfaces.
The subsea structures may be designed to accept or not accept drilling loads, ref
section 5.2.4. The loads induced on the PGB/bottom frame from the well system will
depend upon the following:
Soil conditions and axial stiffness of well system.
Structural design and stiffness of bottom frame against vertical deflection.
Structure/well interface design.
The well supporting structure/production guide base design shall allow for thermal
expansion of the conductor/wellhead housings. The thermal expansion data are to be
included in the basis for interface tolerance design of template mounted objects.
Snagging on the structure during pull-in and pull-out of sealines shall be avoided.
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All retrievable modules and structures shall if not otherwise secured, be properly
locked to the bottom frame structure by means of a locking mechanism operated
according to the selected intervention strategy.
The structure shall allow onshore assembly and testing of its supported equipment.
The structure shall transfer all loads from interfacing systems and equipment to the
foundation system.
Where applicable protective structures shall protect the subsea equipment against
damage from dropped objects and fishing gear, by use of e.g. local protection, roof
hatches, etc. ref. separate data sheets UDS-A01, UDS-A06 and UDS-A08.
Where applicable openings in grating on the roof hatches shall be sufficiently small to
protect against objects that are lifted over the structure, i.e. control pods, valve inserts,
etc.
The height from top of the permanently installed equipment to underside roof, shall
be sufficient to prevent any damage on the equipment if the roof is deflected by
dropped objects.
The structure shall provide sufficient space for landing a BOP-stack, and a x-mas tree
in each wellbay. Envelopes will be project specific.
The structure, piping system and controls, and chemical distribution shall provide
proper access for intervention operations, ref. U-CR-007.
A sealine protection system in the tie-in area shall be designed as a part of the total
protective design of the subsea structure and the sealines.
The sealine protection system shall not imply restriction of any operations during
installation, drilling, completion, production or inspection, maintenance and repair
(IMR) of the structure or sealines.
The sealine protection system shall accommodate thermal and pressure expansion of
sealines, thermal insulation, long term settlement of sealines, and necessary
intervention operations to be performed.
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Seabed slope, installation tolerances and effects from possible scouring caused by
currents near the bottom shall be evaluated with respect to the foundation and
levelling system.
For foundation skirt systems, arrangement shall be made for air escape during splash
zone transfer and water escape during seabed penetration. Lift stability and wash out
of soil shall be taken into account.
For skirt systems facilities for suction and pumping shall where required be included
to allow for final penetration, levelling and breaking out prior to removal. The suction
and pump system shall be operated according to the selected intervention strategy.
5.3.5 Installation
The installation method and equipment selected for the subsea structure and piping system
shall ensure a safe and reliable operation in accordance with the selected intervention
strategy.
The installation equipment, temporary and permanent, shall not cause obstructions and
restrict intervention access.
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The installation system shall not represent any hazard to the permanent works during
installation, release, reconnection and removal.
An installation lifting frame (optional) should include a sling laydown area and
attachment for tugger lines, and if required, platforms and support for installation
instrumentation, temporary access ladders, and inspection platforms.
Design and arrangement of structural elements including those not being rigid
members of the overall structure (e.g. hatches), shall take special considerations to
drag/wave induced forces during launching/retrieval through the splash zone.
5.4
U-CR-001
Rev. 1, January 1995
5.4.1 General
The manifold and piping system may be permanently integrated with the subsea structure or
installed as one or several separate modules.
The following functional requirements shall apply:
All critical interfaces and equipment such as valves, flanges, piping bends and
connectors, shall allow necessary intervention work.
Production piping insulation requirements are project specific and defined in data
sheet.
Inspection areas and monitoring points for such as CP-measurements, wall thickness
measurements, sand detection and pig signalling, shall be provided and prepared for
intervention.
All non welded connections in hydrocarbon bearing lines shall have metal to metal
seals.
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U-CR-001
Rev. 1, January 1995
Spare lines or provision for installation of back-up lines shall be provided for the
hydraulic power and chemical injection systems.
5.4.2 Valves
The manifold valves shall have the following basic criteria:
Valve design shall be according to ISO 10423 (API 6A), API 6D and API 14D.
The material and pressure classes of the valves shall conform to the system
requirements (in terms of corrosion/erosion resistance and pressure class). The
manifold valves shall at least be rated to the highest system pressure (e.g. max.
Injection system pressure or well kill pressure).
The design of the valves shall minimise the potential for hydrate formation and
damage that could be caused by possible sand, erosion or corrosion. For gate valves
with vertical movement of gate, special consideration shall be given to possibility for
sand accumulation or hydrate formation in valve cavity.
Special attention shall be paid to bonnet and stem sealing. Bonnet seals shall be metal
to metal or welded. Stem seals shall be compatible with service requirements.
Internal sealing. Seals between the gate/ball/plug/needle and the seats shall be metal
to metal. The seal between floating seats and body shall be compatible with service
requirements.
The valves shall be designed for failure free operation during field life.
Manifold/distribution system failures are normally of common type (several wells are
shut in by failure of one component). As a general principle the system availability
should be increased through simple designs and selection of high quality components.
Use of insert valves or valve modules increase the number of possible leak paths and
thereby reduce the MTBF. If such solutions are selected, it shall be demonstrated that
the overall availability is increased compared to a simpler solution with high quality
valves integral with the manifold.
For frequently operated valves with remote actuation, the retrievability of valve or
valve parts should be assessed (e.g. retrievability of actuator alone, actuator with valve
insert, valve module or the complete manifold).
The method of retrievability shall be dependant on:
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The operation of the valve shall be dictated by the overall philosophy of the
field/project. The method shall, however, take into account the intervention strategy.
Testing
Prototype qualification testing shall be proven for each valve size and rating. Optionally
sand slurry (not gel) performance shall be proven.
FAT-testing of the valves and actuators shall be conducted following ISO 10423 (API 6A)
PSL level 3 with gas test.
The testing shall register torque levels at maximum differential pressure.
5.4.3 Process Piping, Production Control and Chemical Distribution System Design
The pipe routing shall:
minimize level variations where liquids can be trapped (causing e.g. hydrate plugging,
corrosion)
minimize risk for damaging the piping during testing, installation and intervention.
Bends in piggable lines should have a radius of minimum 5 times the pipe ID.
Successive bends, valves, branches and combination of such, should be separated with
a straight leg of minimum 3 times the pipe ID
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U-CR-001
Rev. 1, January 1995
Branches to piggable lines shall be designed to avoid collection of deposits from the
pigging. The branches shall be taken above the centreline of the headers. Fabricated
tees and fittings to piggable lines shall be designed for pigging.
Piggable lines should have constant internal diameter, ref. DnV Rules for Submarine
Pipelines, 1981 and shall accommodate for roundtrip pigging if required.
The devices shall be passive, simple, small and light for easy operation, deck handling
and storage.
The devices shall have padeyes for seafastening and footings for transportation and
storage as required.
The replacement devices shall comply with the operational requirements, seastates,
intervention vessels, etc.
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ANNEX A
NORSOK Standard
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U-CR-001
Rev. 1, January 1995
NORSOK Standard
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NORSOK Standard
U-CR-001
Rev. 1, January 1995
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U-CR-001
Rev. 1, January 1995
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NORSOK Standard
U-CR-001
Rev. 1, January 1995
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U-CR-001
Rev. 1, January 1995
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U-CR-001
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U-CR-001
Rev. 1, January 1995
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U-CR-001
Rev. 1, January 1995
ANNEX B
NATIONAL REGULATIONS
(Informative)
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