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PROJECT :
NAME OF
EQUIPMENT : Cable Tray
SR. NO. ITEM /COMPONENTS &
A
1
a
b
c
d
2
a
CHRACTERISTICS
Raw
Material & Bought Out
Items.
(MS Sheet/Channel/Angle)
Chemical composition
Physical Properties
Surface Finish
Dimensions
Fasteners and Hardwares
Visual and Dimensional
B
1
In Process Inspection
Galvanishing
Galvanisation, Chemical
Composition of Zinc, Surface
Defects, Bath Temperature.
QUANTUM OF
CHECKS
REFERENCE
DOCUMENTS
ACCEPTANCE RECORD
NORMS
FORMAT
INSP. AGENCY
Perform Witness Verify
REMARKS
Chem.
Test
Visual
Measurement
Sampling Plan
-do-do-do-
Tech.Spec./ Appd.drg./IS:1079
-do-doTech.Spec./ Appd.drg./IS:1852
TC
TC
TC
TC
3/2
3/2
3/2
3/2
1
1
1
1
TC
TC
TC
TC
Visual &
Measurement
Measurement
-do-
Tech.Spec./ Appd.drg./IS:1367
TC
3/2
TC
-do-
-do-
TC
3/2
TC
Chem./Visual
Sampling plan
Tech.Spec./ Appd.drg./IS:2629
TC
3/2
TC
2
a)
b)
c)
Galvanished Trays
Surface Defects
Uniformity of Zinc Coating
Thickness of Zinc Coating
Visual
Test
Measurement
Sampling Plan
-do-do-
TC
TC
TC
3/2
3/2
3/2
1
1
1
TC
TC
TC
d)
e)
Adhesion Test
Weight of Zinc Coating
Physical
Measurement
-do-do-
TC
TC
3/2
3/2
1
1
TC
TC
3
Dicromating
Visual
-doTech.Spec./ Appd drg.
TC
3/2
1
TC
Note: a. In Inspection Agencycolumn figure 1,2,or 3 to be filled. 1- will indicate NHPC, 2- will indicate supplier & 3- will indicate sub-supplier.
b. In Remarks column following abbreviations shall be used - RR-Review of Records, T.C. - Test Certificate Submission & CHP - Customer Hold Point.
c. Test certificates shall be submitted at the time of final inspection.
Signature
F/IQA/740/01/01
Rev.-01
Page 154
QUANTUM OF
CHECKS
REFERENCE
DOCUMENTS
ACCEPTANCE RECORD
NORMS
FORMAT
INSP. AGENCY
Perform Witness Verify
REMARKS
C
1
CHRACTERISTICS
Final Inspection
Dimension/ Finish of Trays &
Covers
Measurement
& Visual
Sampling Plan
-do-
TC
3/2
TC
2
3
4
5
6
7
8
Load Capacity
Surface defects / Black Spot
Uniformity of Zinc Coating
Weight of Zinc Coating
Check for Dicromating
Thickness of Zinc Coating
Adhesion Test
Deflection Test
Visual
Test
Measurement
Visual
Measurement
Hammer Test
-do-do-do-do-do-do-do-
TC
TC
TC
TC
TC
TC
TC
3/2
3/2
3/2
3/2
3/2
3/2
3/2
1
1
1
1
1
1
1
TC
TC
TC
TC
TC
TC
TC
Note: a. In Inspection Agencycolumn figure 1,2,or 3 to be filled. 1- will indicate NHPC, 2- will indicate supplier & 3- will indicate sub-supplier.
b. In Remarks column following abbreviations shall be used - RR-Review of Records, T.C. - Test Certificate Submission & CHP - Customer Hold Point.
c. Test certificates shall be submitted at the time of final inspection.
Signature
F/IQA/740/01/01
Rev.-01