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PV Elite 2010 Licensee: L&T - Chiyoda Limited

FileName : P210-T-1170_Operating_Rev_0----------------------Basering Calculations :


Step:
19
3:34p Aug 12,2011

Skirt Analysis
Learning

Reference : 1.Brownell & young


2.Mygesy
Legend

: Pink text & red colour block are added reference text
Other text are pv-elite output

PV Elite 2010 Licensee: L&T - Chiyoda Limited


FileName : P210-T-1170_Operating_Rev_0----------------------Basering Calculations :
Step:
19
3:34p Aug 12,2011

Skirt Data :
Skirt Outside Diameter at Base
Skirt Thickness
Skirt Internal Corrosion Allowance
Skirt External Corrosion Allowance
Skirt Material
Basering Input:

SOD
STHK
SCA

3509.9495
40.0000
0.0000
1.5000
SA-283 C

mm.
mm.
mm.
mm.

Type of Geometry: Continuous Top Ring W/Gussets

Thickness of Basering
Design Temperature of the Basering
Basering Matl
Basering Operating All. Stress
Basering Yield Stress
Inside Diameter of Basering
Outside Diameter of Basering
Nominal Diameter of Bolts
Bolt Corrosion Allowance
Root Area of a Single Bolt
Bolt Material
Bolt Operating Allowable Stress
Number of Bolts
Diameter of Bolt Circle

TBA

BASOPE
DI
DOU

mm.
C
KG/CM2
KG/CM2
mm.
mm.

64.0000
0.0000
2857.5701
IS 2062 GR.B
1345.00
28
3720.0000

mm.
mm.
sq.mm.

FPC
FC

255.0
91.0
9.833

KG/CM2
KG/CM2

Thickness of Gusset Plates


TGA
Width of Gussets at Top Plate
TWDT
Width of Gussets at Base Plate
BWDT
Gusset Plate Elastic Modulus
E
Gusset Plate Yield Stress
SY
Height of Gussets
HG
Distance between Gussets
RG
Dist. from Bolt Center to Gusset (Rg/2) CG
Number of Gussets per bolt
NG

20.0000
200.0000
200.0000
2038900.0
2108.2
216.0000
145.0000
72.5000
2

mm.
mm.
mm.
KG/CM2
KG/CM2
mm.
mm.
mm.

Ultimate Comp. Strength of Concrete


Allowable Comp. Strength of Concrete
Modular ratio Steel/Concrete

Thickness of Top Plate or Ring


Radial Width of the Top Plate
Anchor Bolt Hole Dia. in Top Plate

SA
RN
DC

KG/CM2
mm.

TTA
TOPWTH
BHOLE

46.0000
200.0000
69.0000

mm.
mm.
mm.

CA

0.0000

mm.

DW
ROW
TW
EQMOM
WIMOM
Vormom

267875.7
277364.6
648510.1
348345.5
1246306.2
126741.5

KG
KG
KG
KG-M
KG-M
KG-M

[EarthQuake Case]
[WindLoad Case]
TM
ppl

138386.2
138386.2
561999.4
100.0

KG-M
KG-M
KG-M

External Corrosion Allowance


Dead Weight of Vessel
Operating Weight of Vessel
Test Weight of Vessel
Earthquake Moment on Basering
Wind Moment on Basering
Vortex Shedding Moment on Basering
User Moment at the Base
User Moment at the Base
Test Moment on Basering
Percent Bolt Preload

BND
BCA
Area

38.0000
38.00
SA-283 C
1103.82
2108.22
3230.0000
3910.0000

Use AISC A5.2 Increase in Fc and Bolt Stress


Use Allowable Weld Stress per AISC J2.5
Factor for Increase of Allowables

Fact

No
No
1.0000

(UEQMOM)
(UWIMOM)

PV Elite 2010 Licensee: L&T - Chiyoda Limited


FileName : P210-T-1170_Operating_Rev_0----------------------Basering Calculations :
Step:
19
3:34p Aug 12,2011

Results for Brownell and Young Basering Analysis : Analyze Option


Note: This analysis is based on Neutral Axis shift method for Steel on
Concrete (or a material with significantly different Young's modulus).

PV Elite has 2 different design methods for computing the required thickness of Basering supports.
1: The simplified method will design thicker basering
The approximate method simply calculates the compressive load on the concrete assuming that the neutral
axis for the vessel is at the centerline.
2: The Neutral Axis Shift Method will design thinner basering
when a steel skirt and base ring are supported on a concrete foundation, the behavior of the foundation is
similar to that of a reinforced concrete beam. If there is a net bending moment on the foundation, then the
force upward on the bolts must be balanced by the force downward on the concrete. But because these two
materials have different modulas of elasticity, and because the strain in the concrete cross section must be
equal to the strain in the base ring at any specific location, then the neutral axis of the combined
bolt/concrete cross section will be shifted in the direction of the concrete.
For baserings that are located on a steel substructure the recommendation is to use the simplified method.
Otherwise for the traditional basering on concrete use either method.
Governing Bolt Load Condition, Wind + Dead Weight Condition:
Area Available in one Bolt
Abss :
2857.5701
Area Available in all the Bolts
Abss * RN :
80011.9609

sq.mm.
sq.mm.

Step -1 Find out factor k


Trial#
2
4
6
8
10
11

k
0.180
0.315
0.326
0.318
0.320
0.320

knew
0.270
0.337
0.321
0.319
0.320
0.319

Cc
1.153
1.549
1.579
1.557
1.562
1.562

Ct
2.705
2.409
2.385
2.403
2.399
2.399

z
0.463
0.434
0.432
0.434
0.433
0.433

j
0.774
0.782
0.782
0.782
0.782
0.782

Ft
320727.2
327373.8
328032.6
327537.1
327660.2
327639.6

Fc
91252.3
92282.7
92384.8
92308.0
92327.1
92323.9

fs = maximum induced tensile stress in in anchor bolts at BCD


fc = maximum induced compressive stress in concrete at BCD on downward side in PSI
n = Es / Ec
= ration of modulas of elasticity of steel to concrete
By itration method
Initially Compressive stress on concrete at bolt circle dia. is assumed & fs is taken as bolt allowable tensile stress
Than k is calculated

PV Elite 2010 Licensee: L&T - Chiyoda Limited


FileName : P210-T-1170_Operating_Rev_0----------------------Basering Calculations :
Step:
19
3:34p Aug 12,2011

Based on k value Cc,Ct,z,j is found from brownell & young

Based on above factors & Eq. 10.24 & 10.27 we have to find tensile force Ft & compressive force Fc

Step 2 Tensile stress in bolt


The Actual Stress in a Single Bolt [Sbolt]:
= 2 * Ft / ( T1 * Dc * Ct )
= 2 * 327639.6 / ( 6.846 * 3720.000 * 2.399 )
= 1072.557 KG/CM2 , Should be less than 1345.0
Shall be less than allowable tensile stress of bolt
Thickness of the Band of Bolting Steel [T1]
= RN * Bolt Area / ( 3.14159 * Dc )
= 28 * 2857.570 / ( 3.14159 * 3720.000 )
= 6.846 mm.
T1 = Area / pi * BCD which is used to find bolt tensile stress
Step-3 Max concrete Bearing stress at the edge of base plate
Check the Bearing Stress in the Concrete [fc(max)]
= fc`[( 2kd + t3 ) / ( 2kd )]
= 330.318[(2*0.320*3720.000+340.000)/(2*0.320*3720.000)]
= 58.533 KG/CM2 , Should be less than 91.0
First of all fc(BCD) is found with help of equation no. 10.18

For that we need to find t2 from eq no.10.28

Refer Eq. 10.9

PV Elite 2010 Licensee: L&T - Chiyoda Limited


FileName : P210-T-1170_Operating_Rev_0----------------------Basering Calculations :
Step:
19
3:34p Aug 12,2011

Than with eq. no. 10.30 is used to find eq. no. 10.30

Step-4 Find out bearing plate thickness


Values for table 10.3, l = 200.025 , b = 208.692 , l/b = 0.958473

Maximum Moment per unit width [Mmax]:


= Max( Mx, My ) = Max( 2345.892 , 3101.317 ) = 3101.317 KG
For finding Mx & My take fc = fcmax in kg/mm2
Reqd Thickness of Basering, Brownell & Young Method [T]:
= ( 6 * Mmax / fallow ) + Ca
= ( 6 * 3101.317 / 1391.4 ) + 0.000
= 36.573 mm.

PV Elite 2010 Licensee: L&T - Chiyoda Limited


FileName : P210-T-1170_Operating_Rev_0----------------------Basering Calculations :
Step:
19
3:34p Aug 12,2011
Step- 5 Find out compression plate thickness
Nomenclature:
a = ( Dc-Ds )/2
P = Sa * Abss
l = Avgwdt
g1 = Gamma 1
g2 = Gamma 2
g = Flat distance / 2
Fb

Skirt Distance to Bolt Circle


Maximum Load on one Bolt
Average Gusset Width
Constant Term f( b/l )
Constant Term f( b/l )
Nut 1/2 Dimension (from Tema)
Allowable Bending Stress

Values for table 10.6, l = 200.000 , b = 145.000 , b/l = 0.725000


As b/l (0.725 ) is less than 1, inverting b/l = 1.379 .

Note if value

b/l is coming less than 1.Than invert b/l to l/b & find values of gama 1 & 2

PV Elite 2010 Licensee: L&T - Chiyoda Limited


FileName : P210-T-1170_Operating_Rev_0----------------------Basering Calculations :
Step:
19
3:34p Aug 12,2011

There are two different equation for Mx & My based on this ratio b/l it will govern
b/l = 1 than Mx = My
b/l > 1 than My > Mx

b/l < 1 than Mx > My

In this case Mx will govern

Moment Term, based on geometry [Mo]:


= P/(4pi) [ 1.3(ln((2lsin(pi*a/l)/(pi*g))) + 1 ] - [ (0.7-g2)P/(4pi) ]
= 38424.09 /(4*3.14) [1.3( ln((2*200.000 *SIN(3.14* 105.025 / 200.000 )
(3.14 * 53.975 )) ) + 1] - [(0.7 - 0.085 )* 38424.09 / (4 * 3.14)]
= 4576.1523 KG
Required Thickness of Continuous Top Ring [Tc]:
= ( 6 * Abs(Mo) / Fb ) + Ca
= ( 6 * Abs( 4576.15 ) / 1405.48 ) + 0.0000
= 44.2036 mm.

Bending stress is =

moment / section modulas

Section modulas of compression plate = Tc^2 / 6


Here we have assumed unity width of compression plate
Step 6 Gusset plate thickness
Required Gusset Plate Thickness [tg]:
= P / ( Stress Term * l ) + Ca
= 38424.09 / ( 1265.5260 * 200.025 ) + 0.000
= 15.182 (not less than 9.525 + 0.000 ) mm.
Stress = load / area
Area = length of gusset * thickness of gusset

PV Elite 2010 Licensee: L&T - Chiyoda Limited


FileName : P210-T-1170_Operating_Rev_0----------------------Basering Calculations :
Step:
19
3:34p Aug 12,2011
Bolt spacing [m]:
= pi * Bolt Circle Diameter / number of Bolts
= 3.142 * 3720.00 / 28 = 417.383 mm.

Stpe -7 Skirt thickness due to reaction of bolting chair & compression ring
Req.
=
=
=

Skirt Thk. to withstand Local Bending, (Brownell and Young) [t]:


1.76 * ( P*a/( m * ( h + tba ) * 1.5 * Sktope) )2/3 * r1/3 + Ca
1.76*(38424*105.025/(417.38*254.00*1655))2/3*1754.971/3+Ca
36.985 + 1.500 = 38.485 mm.

Summary of Basering Thickness Calculations


Required Basering Thickness (tension)
Actual Basering Thickness as entered by user

36.5732
38.0000

mm. from step - 4


mm.

Required Thickness of Chair Cap


Actual Top Ring Thickness as entered by user

44.2036
46.0000

mm. from step - 5


mm.

Required Gusset thickness, + CA


Actual Gusset Thickness as entered by user

15.1823
20.0000

mm. from step - 6


mm.

38.4846
40.0000
187.8270

mm. from step - 7


mm.
mm.

Required Thickness of Skirt for Local Stress


Given Thickness of Skirt
Required Gusset Height to meet local stress

Weld Size Calculations per Steel Plate Engineering Data - Vol. 2


Here induced stress = actual load / actual area
So first we will find actual load on weld joint than based on allowable shear stress = 0.4 * yield stress
Based on actual load & allowable shear stress we will find required weld size.

Compute the Weld load at the Skirt/Base Junction [W]


= SkirtStress * ( SkirtThickness - CA )
= 456.404 * ( 40.000 - 1.500 )
= 175.68 KG /mm.
Results for Computed Minimum Basering Weld Size [BWeld]
= W / [( 0.4 * Yield ) * 2 * 0.707]
= 175 / [( 0.4 * 1912 ) * 2 * 0.707]
= 16.245 mm.
Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size
Vertical Plate Load [Wv]
= Bolt Load / ( Cmwth + 2 * ( Hg + Tta ) )
= 38424.1 / ( 184.150 + 2 * ( 216.000 + 46.000 ) )
= 54.260 KG /mm.
Horizontal Plate Load [Wh]
= Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.6667 * (Hg+Tta) )
= 38424.1 * 105.025 /(184.150 * (262.000 ) + 0.6667 * (262.000 ) )
= 42.926 KG /mm.

PV Elite 2010 Licensee: L&T - Chiyoda Limited


FileName : P210-T-1170_Operating_Rev_0----------------------Basering Calculations :
Step:
19
3:34p Aug 12,2011

Resultant Weld Load [Wr]


= ( Wv + Wh)
= ( 54.26 + 42.93)
= 69.187 KG /mm.
Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 69.19 / [( 0.4 * 1912 ) * 2 * 0.707]
= 6.398 mm.
Results for Computed Minimum Gusset to Top Plate Weld Size
Weld Load [Wv]
= Bolt Load / ( 2 * TopWth )
= 38424.1 / ( 2 * 200.000 )
= 96.060 KG /mm.
Weld Load [Wh]
= Bolt Load * e / ( 2 * Hgt * TopWth )
= 38424.1 * 105.03 / ( 2 * 262.000 * 200.000 )
= 38.507 KG /mm.
Resultant Weld Load [Wr]
= ( Wv + Wh)
= ( 96.06 + 38.51)
= 103.491 KG /mm.
Results for Computed Min Gusset to Top Plate Weld Size [GtpWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 103.49 / [( 0.4 * 1912 ) * 2 * 0.707]
= 9.570 mm.
Note: The calculated weld sizes need not exceed the component thickness
framing into the weld. At the same time, the weld must meet a minimum size
specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending
on the component thickness.
Summary of Required Weld Sizes:
Required Basering to Skirt Double Fillet Weld Size
Required Gusset to Skirt Double Fillet Weld Size
Required Top Plate to Skirt Weld Size
Required Gusset to Top Plate Double Fillet Weld Size
PVElite is a registered trademark of COADE, Inc. [2010]

16.2454
6.3978
9.5700
9.5700

mm.
mm.
mm.
mm.

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