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KORBA/FARAKKA 1x500 MW PROJECT

ADDENDUM TO ST47050

1.

-All
-'

Page 1 of2
Clause 7.1.1. of ST 47050 to be read as follows:
Instruments in HPSU:
Pressure transmitter is to be provided at the discharge of each CF pump and also
in the CF header. All pressure transmitter to be 'SMART' type with HART
protocol.
filters to be equipped with differential pressure switches along with local
indication for clogging.
,
Suitable pressure switches and gaugesto be provided in HPSU.

-Resistance
temperature detector to be provided for measuring the temperature in
the tank.
-Suitabl~
level gauges & switches to be provided on the CF tank for level
measunng.

Contactrating of all the switchesto be furnished.

Number & type of instruments shall be subject to BHEL approval. Complete
instrument list showing range, model no. and set point of various instruments
shall be furnished for BHEL approval.
2.

Clause 7.1.2 ofST 47050 to be read as follows:

Interface with BHEL's System:
Signals from the instruments shall be processed in BHEL's system & commands
from BHEL's control system shall go for controlling the motors, fans etc in the
HPSU and also the Pilot valves, Servo-valves and TSVs in the valve actuators.
Supplier is to furnish the recommended operation logics for the entire system
enabling BHEL to develop suitable control schemes.
For operation of LPBP and water injection control valves, BHEL shall supply J:
7.5 mA / ::!::30 mA signal to servo-valves/ proportional valves from its DCS.
In case vendor system is not able to accept this signal, 4-20 mA demand signal
can be furnished by BHEL. In such a case suitable positioner shall be supplied by
the vendor for interfacing with servo-valve / proportional valve.
Necessary software for calibration / parameterization of the positioner shall also
be supplied.

3.

Cv test requirement referred in Clause 10.0 of ST 47050 stand modified as

follows:
(a) Cv test will be carried out for LP Bypass valve and test report will be
submitted for review. The Cv test can be carried out physically on the valve or
through computer simulation.
(b) In case test report is already available which is not more than 5 years old, the
same shall also be acceptable.
(c) In case the offered valve is already in successful operation using the same
valve body, seatand trim combination as of the offered valve, the vendor may
furnish the name of project, data sheet, cross sectional drawing of that valve
for review in lieu of the Cv test report.

4,

Vendor may offer Servo-valve/ proportional valve as per their standardpractice.

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KORBA/FARAKKA 1x500MW PROJECT

ADDENDUM TO ST47050
Page 2 of 2

5.

For quick closing of stop valves,2 nos solenoid operated Poppet valves (TSV's)
shall be supplied. Solenoid shall be with single / double coils as per supplier
practice. All solenoids shall be rated for 25V::t 5V.

6.

Power supply requirements for all 3 phase motors shall be 415V::t10% AC.

7.

Hydraulic accumulators shall be provided on the hydraulic system to ensure

positive supply of oil to hydraulic actuators even when hydraulic oil pumps are
not available. Accumulators shall be adequately sized to ensure supply for at least
two complete stroking operation of all connected actuators.

8.

Provide oil system with 100% redundant pumps, motors, accumulators and
control cubicles.

9.

Provide LP bypass valves with gland cooling arrangement, preferably using spray
water, as per manufactureI; standard practice. Further graph oil packing rings or
equivalent arrangementto be provided for valve glands.

10.

Provide warming up arrangementfor LP bypass valves and associatedpiping.

11.

Seat tightness of LP bypass valves shall be equivalent to block valve tightness

confirming to MSS SP61.

12.

2x100% coolers and ensure all surface coming in contact with control fluid shall
be stainless

steel.

13.

Control fluid purifying unit to purify at least 6 % of total fluid discharge in the
system per hour on a continuous basis along with 2xl00% capacity AC driven
purification pumps(for fluid circulation thru purification pumps)

14

Duplicate filters at downstream of all pumps alongwith differential pressure

switches for alarm .

15

Ensure surfaces of reservoir in contact with fluid to be stainless steel with

2x100% vapour extraction fans etc.

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NTPC QUALITY PLAN

MANUFACTURERS NAME &
ADDRESS:

MANUFACTURING QUALITY PLAN

PROJECT:_________________________________________
PACKAGE:________________________________________

ITEM:____________________________________________
SUB-SYSTEM:____________________________________

SL
NO.

COMPONTENT
OPERATIONS

CHARACTERISTICS

CLASS

TYPE
OF
CHECK

QUANTUM
OF CHECK

REFERENCE
DOCUMENT

QP NO.____________
REV.______________
DATE:_____________
PAGE _____OF.____
ACCEPTANCE
NORMS

CONTRACTOR

CONTRACTOR:____________________________________
AGENCY

FORMAT OF
RECORDS
D*

LEGEND:
MANUFACTURER /
SUB- CONTRACTOR

CONTRACT NO.:___________________________________

C
10

REMARKS
N
11

FOR NTPC USE:

DOC NO.

REVIEWED BY:

NAME & SIGN OF

APPROVING AUTHORITY
& SEAL

* RECORDS INDENTIFIED WITH TICK SHALL BE ESSENTIALLY INCLUDED

BY CONTRACTOR IN QA DOCUMENTATION.
M: MANUFACTURER / SUB-CONTRACTOR
C: CONTRACTOR NOMINATED INSPECTION AGENCY
N: NTPC

SIGNATURE:

INDICATE P PERFORM W WITNESS AND V VERIFACTION AS

APPROPRIATE CHP NTPC SHALL IDENTIFIED IN COLUM N