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TES-P-103.06, Rev. 0
TABLE OF CONTENTS
1.0
2.0
3.0
ENVIRONMENTAL
4.0
FIGURE 1:
Scheme CX1
Telecom DC Power Supply System Interconnection Diagram for Office Building
with SCR OR Ferro-resonant or Saturable Reactor Charger.
FIGURE 2:
Scheme CX2
Telecom DC Power Supply System Interconnection Diagram for Office Buildings
with Modular Type Switched Mode Chargers
FIGURE 3:
Scheme CX3
Telecom DC Power Supply System Interconnection Diagram for Power Plants and
Substations with SCR OR Ferro-resonant or Saturable Reactor Charger.
FIGURE 4:
FIGURE 5:
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1.0
2.0
TES-P-103.06, Rev. 0
This Standard covers the design requirements for (-) 48V DC (Positive Ground),
Telecommunication grade, DC Power System supporting Fiber Optics equipment,
PABX and radio equipment in the SEC Office Building, Power Plants and
Substation. The DC Power System output voltage range shall be from -42V to -56V
DC unless otherwise specified.
1.2
1.2.2
Communication power systems that are driven from propane fueled thermal
electric generators (TEG)
1.2.3
2.1
2.2
AC Distribution Panel
Step down transformer required if 127V single phase supply is not available
in AC panel board.
System Grounding
DC power system in office buildings shall consist of either three Silicon Controlled
Rectifier (SCR) type, or Three Ferro-resonant (FR) type chargers or Three
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TES-P-103.06, Rev. 0
Saturable Reactor (SR) type chargers each rated for 50% capacity of the DC system
load (on load sharing basis) and the rest of the components/Systems listed in clause
2.1 (Refer Scheme CXI, Figure 1). Alternatively the system shall consist of 'N+l'
equally sized modular type Switched mode chargers ('N' of which are adequate to
carry totally the DC system load) and the rest of the components/Systems listed in
paragraph 2.1, except the tie box (Refer Scheme CX2, Figure 2). Switched mode
type chargers and hence scheme CX2 shall be preferred to all extent possible.
2.3
DC power system in power plants or substations shall consist of two SCR, or two
ferro-resonant or two Saturable Reactor (SR) type chargers each rated for 100%
capacity of the DC system load and the rest of the components/systems listed in
Clause 2.1 (Refer Scheme CX3, Figure 3). The inverter and static transfer switch
however is required only when the Telecommunication load includes PABX
associated Computers, Monitors and Modems.
2.4
For schemes CXI & CX3, the battery chargers shall be floor or wall mounted as
specified in data schedule for the battery charger. The fused battery disconnect and
the AC panel board shall be wall mounted.
For scheme CX2 all components except the AC panel board, the fused battery
disconnect and battery bank shall be mounted on a 483 mm or 584 mm relay rack.
3.0
ENVIRONMENTAL
All AC and DC power equipment listed in clause 2.1 shall be installed indoor in airconditioned rooms. Room temperature and other conditions to be considered for the
communication power system design shall be as stated in 01-TMSS-01.
4.0
Cell selection criteria shall be based on TES-P-103.02, 46-TMSS-01 and 46TMSS-06 as applicable.
4.1.3
The layout of battery room and racks shall be based on the criteria given in
TES- P-103.04.
4.1.4
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TESP10306R0/AMM
TES-P-103.06, Rev. 0
a.
b.
c.
For DC system voltage other than 48V, the no. of cells shall be
calculated per IEEE 1115 for Nickel-Cadmium batteries and per IEEE
485 for lead acid batteries.
d.
Each cell of the battery bank shall be designed for 100% AH ratings.
Parallel connection of cells to achieve the desired AH rating is not
acceptable.
e.
The final end of the discharge voltage shall be 1.75 volts per cell for
lead acid cells and 1.1 V per cell for Ni-Cad cells irrespective of the
battery application, whether it is for central office or buildings or
power plants and substations. However manufacturers recommended
value of minimum end of discharge voltage shall be cross checked
and the values specified shall not be lower than those recommended
by the manufacturer.
f.
g.
h.
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i.
TES-P-103.06, Rev. 0
4.2
AH
Kd
KTI
Temperature Correction Factor. Though for airconditioned room with temperature maintained
at 25 C, this factor would have been 1, a
temperature correction factor of 1.19 based on
inside room temperature of 10 C consequent to
AC power failure in winter season shall be
used. Temperature correction factor for Nickel
Cadmium cells shall be as per TES-P-103.02.
KA
Battery chargers
4.2.1
4.2.2
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b.
The chargers shall meet the requirements of 46-TMSS-05. All alarm contacts
provided for remote annunciation shall be wired to the Main Distribution
Date of Approval: October 9, 2007
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TES-P-103.06, Rev. 0
Frame (MDF) for connection to the surveillance system in the SEC Control
Center.
4.2.3
The sizing of the battery chargers shall be based on the following guidelines:
a.
b.
The DC load voltage shall not operate outside the limits of 42-56
volts during float/equalize or boost charging operations.
BIF AHR
CF
A R = SF L +
RT
Where:
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AR
SF
BIF
AHR =
RT
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TES-P-103.06, Rev. 0
1.0
1
N
c.
4.3
4.4
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a.
TES-P-103.06, Rev. 0
Wall mounted units (Scheme CX1 & CX3), positive and negative
busbars for termination of the Input Positive and Negative wires from
the Tie Box. The Positive Bus Bar shall be provided with terminals
for Branch Load Circuits. Alternatively a separate Positive busbar
with terminals shall be provided for the Branch Load Circuits.
The first set of bus bars shall be rated for the total current output of 2
Nos. 50% chargers or 1 No. 100% charger depending upon the
configuration adopted plus 25%. The positive load bus bar if provided
shall be rated for maximum communication DC system load current
plus 25%.
For panel mounted units (Scheme CX2) Positive and Negative Bus
bars shall be manufacturers standard design. One positive bus bar
with terminals for each breaker position shall be provided for each
panel.
b.
c.
d.
e.
4.4.2 Each of the circuit breakers referred in paragraph 4.4.1 above shall have
identification label and shall:
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a.
b.
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c.
TES-P-103.06, Rev. 0
4.4.3 A DC Ammeter compatible with the shunt located in the tie box shall be
provided to measure the charge/discharge current of the battery. The meter
shall be as per 40-TMSS-01 and analog of 89 mm or digital of 3 digits. The
range of the meter shall be adequate to cover the maximum discharge and
charge current permitted for the battery including test discharge current. The
leads of the Ammeter shall be terminated on a terminal block.
4.5
AC Distribution Panel
4.5.1 The panel shall be rated for the low voltage distribution AC voltage available
at the installation (The voltage available at the site will be indicated by the
Project Engineer in the Scope of Work and Technical Specifications for the
project). The panel shall comprise of:
a.
The bus bars rated for the total AC input current to 2 Nos. 50%
chargers or 1 No. 100% charger or (N) chargers depending upon the
configuration adopted for communication DC system plus 50% for
future load additions. The short circuit rating shall be for minimum
one second for the short circuit current of the AC system on the
incoming side of the panel.
b.
c.
d.
TESP10306R0/AMM
One, outgoing, circuit breaker for the bypass input, if a static transfer
switch is installed. The circuit breaker shall be single pole or double
Date of Approval: October 9, 2007
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TES-P-103.06, Rev. 0
4.6
a.
b.
4.7
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TES-P-103.06, Rev. 0
(through the static transfer switch) shall be the following, unless otherwise
specified.
a.
b.
c.
The inverter system shall be sized to cater to the maximum load plus 25%
margin to cater to any unforeseen requirements and/or for future loads.
4.7.2 The static transfer switch shall operate in the reverse mode as follows:
a.
b.
On failure of the inverter, the transfer switch shall transfer the load to the
alternate or by-pass mode controlled by a dedicated AC circuit
breaker as mentioned in paragraph 4.5.1(d).
4.7.3 The static transfer switch rating shall be selected to match the output of the
inverter.
4.7.4 The entire system shall generally meet the requirements of applicable clauses
of 46-TMSS-03 and TES-P-103.05 for UPS system.
4.8
b.
4.8.3 Be such that twin core cables or single core cables shall be used for DC
power circuits. When single core cables are used, conductors of opposite
polarity belonging to the same circuit should be run close to each other so
that the magnetic fluxes from current moving in opposite directions cancel
out each other.
4.8.4
TESP10306R0/AMM
Be run in rigid electrical metallic conduit (EMT) complying with the latest
edition of NEC or on metallic cable trays. All AC wirings must be run in
Date of Approval: October 9, 2007
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TES-P-103.06, Rev. 0
rigid electrical metallic conduit. Also, main DC wiring from the rectifier
enclosure to the DC panel board shall be run in rigid electrical metallic
conduits. For office buildings approved non-metallic cable trays/raceways are
permitted for power cables.
4.8.5 Be with color code of red for ungrounded DC negative wire, black for the
grounded positive wires and green or green with yellow stripes for ground
wires. For AC wiring, color coding shall conform to NEC.
4.9
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