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components given in different national and international standards, as well as estimation how the methods meet
these requirements.
This paper focuses on comparison of Russian and foreign regulatory approaches to dynamic analysis of
NPP components, revelation of requirements which are not supported by reliable analysis methods now, and
determination of possibilities for solution of the problem of nonconformance between requirements and analysis
tools. The goal is substantiation of development of a new regulatory document which could establish sophisticated
methods for analysis of dynamic loadings and vibrations; these methods should meet requirements of new designs,
be compatible with existing Russian regulatory basis and harmonized with foreign approaches.
COMPARISON OF REQUIREMENTS TO ANALYSIS OF DYNAMIC LOADINGS OF NPP
COMPONENTS AND DYNAMIC ANALYSIS METHODS PROVIDED IN REGULATIONS
Effect of dynamic loading on requirements to integrity of NPP components
Dynamic loading effects on
maximal values of stresses and strains (in the form of additional components to quasi-static values of these
parameters caused by weight, pressure, temperature and other loads slow varying in time
cyclic loading parameters (in the form of additional cycles of alternating-sign stresses which can cause failures
of components)
self-untightening of bolts (due to vibration-induced decrease of friction forces)
wear of metal at contact zones of movable and (or) weakened mechanical joints (in the form of surface
crumpling, scuffing, chipping and other changes of initial geometry due to vibration-induced micro-impacts).
Requirements to integrity of NPP components shall be specified taking into account the effects above
mentioned with consideration of function, life time, structural and loading features of the component. In the
quantitative form the requirements to integrity are determined on the basis of component dynamic response
parameters obtained by dynamic analysis.
Requirements to analysis of dynamic loadings specified in regulatory documents
Consideration of regulatory documents [1-29] shows that Russian as well as foreign standards contain
requirements to analysis of dynamic loadings of NPP components in the design stage. Information how dynamic
loading cases are covered by regulatory requirements is presented in Table 1.
Table 1 Requirements to analysis of dynamic loadings in regulatory documents
Dynamic
Russian regulatory
RCC-M
IAEA Safety
ASME Code
KTA Rules
loading case
documents
Rules
Standards
Seismic
PB-88/97
Section III, Div. 1: NB
B 3130,
KTA 2201.1,
NS-G-1.2,
events
(NP-001-97)1,
3111, NB 3213, NB
B 3522,
KTA 3201.2,
NS-G-1.6,
NP-031-01,
3223,
B 3622.2,
KTA 3204
NS-G-1.9,
NP-064-05,
NB 3224.7,
B 3652
KTA 3401.2,
NS-G-1.10,
PNAE G-7-002-86
NB 3654-3656,
KTA 3407
SSG-3,
NB 3622.
SSG-9
Section VIII, Div. 2:
4.1.5.2, Table 5.1
Operational
PB-88/97
Section III, Div. 1: NB
B 3130,
KTA 3201.2,
NS-G-1.9,
vibrations
(NP-001-97)2,
3111, NB 3213, NB
B 3622.3,
KTA 3204
NS-G-1.10
PNAE G-7-002-86
3223,
B 3622.5
NB 3224.7,
NB 3654-3656, NB 3622
1
The requirement is specified in the following form in Clause 4.1.5: Systems (components) important for safety
shall be able to function as provided in design taking into account natural phenomena (earthquakes, hurricanes,
floods possible at NPP site), external technology- (human-) induced events characteristic for NPP site, and/or under
possible mechanical, thermal, chemical and other factors of design accidents.
2
The requirement is specified in general form in Clause 4.3: All components and pipelines of primary coolant
circuit of the reactor shall withstand without failures static and dynamic loads and thermal impacts emerging in any
reactor parts at all considered initial events
2
Impulsive
mechanical
loads due to
valve
functioning
and
hydraulic
shocks
PB-88/97
(NP-001-97) 2
External and
internal
dynamic
effects in
accidents
PB-88/97
(NP-001-97)1,
NP-064-05
B 3130,
B 3622.1,
B 3622.3,
B 3622.4
KTA 3201.2
NS-G-1.2,
NS-G-1.9,
NS-G-1.10
B 3130,
B 3622.1
KTA 3201.2,
KTA 3401.2,
KTA 3407,
KTA 3413
NS-G-1.2,
NS-G-1.5,
NS-G-1.9,
NS-G-1.10,
NS-G-1.11
NS-G-3.1,
SSG-3
dynamic analysis.
Impulsive
mechanical
loads due to
valve
functioning
and
hydraulic
shocks
External and
internal
dynamic
effects in
accidents
KTA 3201.2:
calculation
methods for
equipment are the
same as under
seismic loading.
KTA 3201.2:
calculation
methods for
equipment are the
same as under
seismic loading.
NS-G-1.5,
NS-G-3.1:
methods of
dynamic
analysis for
NPP
components.
As it can be seen in Table 2, dynamic analysis methods for seismic loading are most developed. In all
considered standards including Russian regulatory documents [2, 4], the same analysis methods are recommended:
response spectrum method
direct integration method.
For calculation of rigid components with rigid supports (e.g. if the first natural frequency is great than 20
Hz [4]), a simplified method of equivalent static load is applicable.
Nonmandatory Appendix N to Section III, Division 1, of ASME Code [6] contains recommended methods
for analysis of dynamic response under seismic loading (Clause N-1220). In addition to above analysis methods, the
Complex Frequency Response Method is provided. Description of modal analysis method is given, which is
applicable for analysis of linear mechanical systems, and also nonlinear analysis method taking into account:
material nonlinearities (plasticity)
geometric nonlinearities (large displacements)
combination of material and geometric nonlinearities.
In RCC-M Rules, analysis methods for pipelines under seismic loading are provided: direct integration
method and modal response spectrum method as well as methods for combination of modal reactions.
In accordance with KTA 3201.2 [13], analysis of strains and stresses in equipment components can be
carried out using free body method, finite difference method, and finite element method (FEM). Description of these
methods is given in Annex B (Calculation methods) with provisions for modeling of structure geometry,
approximation of loads and boundary conditions, description of material behavior, calculation procedure and
estimation of results. In Clause 6.2.4.2.2.6.2 (Analysis procedure) of KTA 3204 [14], important provision is given
that for reactor vessel internals, generally the system analysis shall be dynamic analysis.
In IAEA Safety Standard No. NS-G-1.6 [20], Section 5, methods for modeling of seismic loads, NPP
component structures (e.g. using FEM), material behavior, and interaction with ground base are described. In
addition, recommendations are given for linear or nonlinear analysis, in frequency or time domain, and for
estimation of analysis results.
Analysis of operational vibrations is regulated by Russian standard [4] less detailed as compared with
seismic calculations. Analysis methods cover only estimation of natural frequencies of components. For obtaining
vibration parameters and vibration stresses, experimental methods are recommended. Necessary provisions and
analytical formulae for calculations are given in guidelines [27] applicable to heat exchanger tubes. They conform to
the methods described in Appendix N to ASME Code [6]. In both documents, the following processes of
hydrodynamic excitation are considered: turbulence, vortex shedding, and fluid-elastic instability. In addition, in
Appendix N [6], the methods are given for analysis of coupled fluid-shell dynamics (N-1400) and combined
dynamic responses caused by several loading sources (N-1700). In Appendix N, Clause N-1500 Fluid Transient
Dynamics is provided but it is under development now.
In RCC-M Rules there is not information about analysis methods for operational vibrations. Provisions of
KTA 3201.2 [13] and KTA 3204 [14] for seismic analysis are applicable to analysis of operational vibrations. In the
considered IAEA documents, recommendations on analysis of operational vibrations have not been found.
Methods for analysis of dynamic response of NPP components on impulsive mechanical loads due to valve
functioning and hydraulic shocks are not regulated in Russian nuclear industry now. In accordance with guidelines
for conventional industries [29], strength analysis of steel pipelines shall be carried out taking into account loads due
to hydraulic shocks. The document includes a simplified method for such analysis.
Appendix N provides Clause N-1600 Miscellaneous Impulsive and Impactive Loads, but it is not
developed. In RCC-M Rules, methods for analysis of dynamic response of NPP components on impulsive
mechanical loads are absent. KTA 3201.2 [13] provides for analysis of dynamic response on impulsive mechanical
loads the same methods as for seismic analysis. In the considered IAEA documents, recommendations on analysis of
impulsive mechanical loads have not been found.
Methods for analysis of dynamic response of NPP components on external and internal dynamic effects in
accidents are not regulated in Russian nuclear industry as well. Amongst foreign standards, methods for analysis of
dynamic response at such events are considered in KTA 3201.2 [13], where the same methods are provided as for
seismic events, and in IAEA Safety Standards NS-G-1.5 [19] and NS-G-3.1 [24]. The lasts contain
recommendations on application of FEM taking into account simulation of high-frequency components of the
response (above 20 Hz), increase of yield stress under high-speed loading, and also provision about necessity of
sensitivity analysis of response values to variation of input data.
Comparison result: necessity of improvements of regulatory approaches to dynamic analysis of NPP
components
As consideration of regulatory documents of Russian nuclear industry shows, they contain requirements to
analysis of dynamic loadings of NPP components at all considered initial events both natural and human-induced.
But these requirements are specified in a too general form; their applicability to certain loading cases as well as to a
certain category of NPP components is not clearly defined. Despite of these requirements, part of them relating to
impulsive mechanical loads and dynamic loads in external or internal accidents is not supported in Russian nuclear
regulations by analysis methods; recommendations on analysis of such loading cases are absent. Some relevant
methodology provisions are given in foreign regulatory documents, e.g. KTA Rules and IAEA Safety Standards.
Description of analysis methods for seismic loading and operational vibrations without FEM seems
obsolete. For analysis of operational vibrations, adoption of methodology provisions given in guidelines of Russian
conventional industries [27, 29] and in Appendix N to ASME Code [6] can be recommended (which cover steam
generators now); improvements of these provisions are needed taking into account various NPP components, and
introduction of numerical analysis methods: FEM and Computational Fluid Dynamics (CFD).
Analysis methods for dynamics of NPP components under impulsive mechanical loads due to valve
functioning and hydraulic shocks, external and internal dynamic effects in accidents are needed to be developed. In
some cases, adoption of general methodology provisions of KTA Rules [13] and IAEA Safety Standards [19, 24] is
possible.
Based on the comparison, necessity exists to develop a new regulatory document, which could provide with
sophisticated analysis methods for dynamics of NPP components, meet requirements to project optimization, be
compatible as far as possible with existing Russian regulatory basis and harmonized with foreign approaches.
REVIEW OF A NEW RUSSIAN DRAFT STANDARD ON DYNAMIC ANALYSIS METHODS
Development of new regulatory basis for Russian nuclear industry
Some years ago an improvement of Russian regulatory basis began. The first result of this work became
Code of Rules and Guides on Supports for Elements of NPPs with WWER (SPiR-O-2008) issued 2008 [30]. New
approaches to integrity maintenance, offered in this document, have been presented at SMiRT 20 [31].
Now, against the order of the Concern Rosenergoatom, Engineering Center of Nuclear Equipment
Strength carries out development of a more powerful regulatory document, which shall cover all components of
NPPs with WWER: Code of Rules and Guides on Component Integrity for NPPs with WWER. In the frame of this
Code, a nonmandatory Appendix (a standard in its own way) is provided under the name Dynamic analysis
methods for NPP components. Completion of the Code is planned for 2013. The Appendix on dynamic analysis
methods is harmonized with relevant foreign regulatory documents and IAEA Safety Standards.
Contents of a draft standard on dynamic analysis methods
Draft Appendix Dynamic analysis methods for NPP components includes the following sections:
1 Introduction
2 Scope
5
..
{F }t t
(1)
where inertia [M], damping [C], and stiffness [K] matrices are determined for the time interval (t, t+t);
{x}, {
..
{F} is column vector of nodal forces representing external loading as function of time;
{x}t+t = {x}t+t - {x}t, etc.
Interaction of the component with other parts of the system can be approximated by different ways in
dependence of effect of these parts on dynamic response, accuracy of available input data, and requirements to
accuracy of dynamic analysis itself. For example, interaction with heavy and rigid parts, which does not result in
appearance of new modes as compared with partial vibrations of the component, is taken into account as a rule in the
form of boundary conditions. If mechanical connections with other parts cause considerable change in the
component response spectrum, then modeling of these parts is needed (may be simplified).
Structure-fluid interaction in the case of small vibrations of a structure in incompressible fluid can be taken
into account in matrices [M] and [C] by means of added mass and added damping. Methods for determination of
added parameters for components of simple analytical shapes are presented in a number of documents, e.g. [6, 27].
For analysis of vibrations of a complex shaped structure, e.g. core barrel of the reactor, a method described in [32]
can be used. Generally, hydrodynamic forces effecting on reactor vessel internals in coolant flow enter the righthand side of eq. (1); determination of these forces can be carried out by CFD methods see, for example [33].
Modeling of external dynamic loads is carried out using available time-history functions for forces and
moments, which are introduced in the right site of dynamic equilibrium equations.
Dynamic characteristics: natural frequencies and mode shapes of the component divided or included in a
system are calculated by solution of the eigen value problem for the built mathematical model. After calculation of
natural frequencies and mode shapes, a verification of the model can be carried out based on available experimental
data. If these data are absent, verification is carried out on the basis of physical criteria and analysis of sensitivity of
the calculated dynamic characteristics to variation of elastic and inertia properties of the component.
In Draft Appendix, approximation of damping (methods of modeling and damping values) are described.
Dynamic response of the component under external dynamic loading is calculated by solution of dynamic
equilibrium equations. In dependence on features of analyzed dynamic response and approximation of
nonlinearities, different forms of these equations and solution methods are used. For example, for solution of
nonlinear problems in the incremental form (1), step-by-step time integration methods in combination with iteration
algorithms are used. Based on used form of dynamic equilibrium equations, kinematic or force parameters of the
component response are obtained as functions depending on time or vibration frequency. When specifying
requirements to integrity of the component, transformation of one type of these functions into another can be needed
as well as extraction of mean and extreme values, filtration within certain frequency band, reduction to equivalent
sequence of loading cycles, etc. In Draft Appendix, recommended methods for interpretation and transformation of
dynamic response in either form adequate to established requirements are given.
CONCLUSION
Russian and foreign regulatory documents used in nuclear industry include requirements to analysis of
dynamic loadings of NPP components caused by natural and human-induced events. Despite of these requirements,
part of them relating to impulsive mechanical loads and dynamic loads in external or internal accidents is not
supported by analysis methods in any existing standard in the whole extent. Hence in Russian nuclear industry, a
new regulatory document is under development; it is intended to meet requirements of new designs, be compatible
with existing Russian regulatory basis and harmonized with foreign approaches.
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