Professional Documents
Culture Documents
Date:
Prepared for:
Document No:
EPPPL-110141-CR
INDEX
I.
INTRODUCTION ............................................................................................................................. 3
II.
PV MODULES ............................................................................................................................... 11
V.2.
V.3.
V.4.
V.5.
V.6.
V.7.
V.8.
V.9.
ASSUMPTION .............................................................................................................................. 22
VII.2.
EXCLUSION .................................................................................................................................. 22
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I.
INTRODUCTION
EMMVEE is one of the leading brands and the largest manufacturers of Solar Photovoltaic Systems, Solar
Photovoltaic Modules, Toughened Glass and Solar Water Heating systems. We have been growing from
strength to strength ever since our inception in 1992. With our Strong fundamentals, commitment
towards quality, World class leadership and state of the art manufacturing facility, we are poised to be
the market leader in the years to come. The strong and versatile quality management system in place
in every stage of the manufacturing process has earned us the prestigious ISO 9001-2008 certification
and our consistent effort towards environmental conservation has earned us ISO 14001 2004
certification.
In order to have a greater market reach, we have diversified into manufacturing of Solar Photovoltaic
(SPV) modules as per international standards. We established a State of the art Export Oriented Unit
(EOU) for manufacturing High quality Mono / Poly Crystalline Solar Photovoltaic Modules of an annual
capacity of 65 MW and will be enhanced to 135MW by the end of the year 2010. We are very well
equipped to produce Solar Modules ranging from 10 Wp to 300 Wp capacity. Our SPV modules are
certified by TV as per IEC 61215 & IEC 61730 (Part 1 and 2) PV module safety qualification amongst
a host of other enviable certifications.
Our Grid connect range of modules are exceptional due to the standard use of SGG Albarino P & G front
glass from Saint Gobain. The optimized surface structure of the glass enables up to 2.5% higher yield
annually. Along with the nationwide dealer network, we assure you get the best products and prompt
service.
Recently, we were awarded the EMERGING INDIA AWARD 2010 for the Best Performing SME in Power
and Telecommunication Space by ICICI Bank Business Banking and CNBC TV18, powered by CRISIL.
This is a testimony for our World Class Leadership, Outstanding Business acumen, best practices and
exemplary vision.
We have a technical tie up with M/s Solar Cap, a leading Denmark based company to produce high
quality Solar Water Heating systems for both domestic and export market. And with a manufacturing
capacity of 5000 collectors per month, we are the undisputed leaders in the manufacturing of solar
water heating systems.
Our company was awarded the Second prize by MNRE for Solar Water Heater Manufacturer (2002 07) presented by Smt. Pratibha Devisingh Patil, Honble President of India and SESI BUSINESS
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LEADERSHIP AWARD -2008 presented by Mr. S. Raghupathy, Honble Minister for State Environment
and Forest on 16.10.2008 at Chennai.
We have a state of the art Glass Toughening facility. All our glasses for domestic market for both Solar
Thermal & PV products are produced in house. We also cater to sectors like Construction, Architecture,
Furniture and Engineering industry.
Apart from the details which we have furnished, our products have been tested and approved by
ETDC/CPRI/MNRE/State Nodal Agencies to ensure that the customers are given the products of the
highest quality.
We also undertake Design, Supply, Install, Commission, and Provide after sales service for PV and Hybrid
Systems as per site and customized requirements.
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II.
The purpose of this document is to propose Solar Photovoltaic Power Plants of 30kWp to 100kWp
capacities for Chhattisgarh State Renewable Energy Development Agency at various places in
Chhattisgarh. The document is aimed at giving details of Engineering, Manufacture, Supply,
Installation, Testing and Commissioning of Solar Photovoltaic Power Plants of 30kWp to 100kWp
capacities.
This document is prepared for the main intention to provide vital information on the Solar Photovoltaic
Power Plants. The detailed information regarding the various components that constitute the Solar
Photovoltaic Power Plants is provided in this document.
III.
The whole system comprises of Solar PV Module, SPV Array, Solar Charge Controllers, Battery Bank,
Module Mounting Structures (MMS), Lightning and Over Voltage Protection, Earthing Protection
amongst other vital components. The individual components descriptions are explained later in the next
section.
Solar PV Modules generates DC electricity in proportion to the amount of sunlight available, generating
the most power on a clear day when the sun is at a normal angle to the Solar PV Modules; and these
Solar PV Modules are connected in series and parallel to form a Solar Array, which can collectively
support the intended loads. The cables cross sections are selected in such a way that the voltages drop
and losses is kept at a minimum. The Solar PV Array is mounted on the Module Mounting Structure
(MMS) which are oriented towards the south and tilted at an angle which is determined by the latitude
of the location. The DC power produced from Solar Array through the DC Distribution Box is fed to the
Power Conditioning Unit (PCU). The PCU Installed in a control room converts the DC Energy produced by
the solar array to AC Energy. The AC Power output of the inverter shall be fed to the AC Distribution
Box.
It is essential to protect the system from various concerns and in this regard we have incorporated
Earthing Protection. The MMS material is hot dip galvanized to protect the material from corrosion.
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IV.
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V.
SYSTEM CONFIGURATION
V.1. PV MODULES
A Photovoltaic module is a packaged interconnected assembly of Photovoltaic cells, which converts
sunlight into Electrical Power. The Solar PV Modules capacity is selected such that they operate within
the system voltage range.
The Solar Modules are mono/ multi crystalline type, employing lamination technology using
established polymer (EVA) and Tedlar laminate. Modules will be made of High Transmissivity front
glass giving high encapsulation gain and silicon rubber edge sealant for module protection, mechanical
support and moisture proofing. This technology will enable the SPV Modules survive in the harshest of
conditions. The SPV modules supplied are IEC 61215 and IEC 61730 (Part I and Part II) certified, copy of
the certificates is enclosed.
The module frame is made of anodized aluminum, which has corrosion resistant properties. Keeping in
mind of the voltage surges in the SPV module, we have provided bypass diodes of suitable rating. The
SPV Modules are equipped with Module Junction Boxes which are IP rated (International Protection
Rating).
Our Solar PV Modules meet the highest technical standards. Inspection of incoming materials and a
comprehensive quality management system in production make sure that each and every solar module
is manufactured according to the same high quality standards. Annual TV inspections of our
production facilities document these high quality demands. Emmvee Toughened Glass and
Photovoltaics Private Limited has been certified ISO 9001:2000 and ISO 14001:2004.
Each PV Modules used in this Solar Power Project will have RF Identification Tag (RFID), which will
contain vital information of the Solar PV Modules. These RFID tags will be outside the module laminate,
and will be able to withstand harsh environmental conditions. The vital information is as follows:
Country of origin
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Other relevant information on traceability of Solar cells and modules as per ISO 9000 series
Features:
Visual, mechanical and electrical testing during and post production.
Automated production level ensures consistently high level of product quality.
Solar safety glass front, Cells embedded in EV, Weather and waterproof foil back.
Specification
Make, Country
Emmvee, India
285Wp
295Wp
Tolerance
1%
Number of cells
72
300Wp
44.42 V
44.78 V
44.78 V
8.20 A
8.30 A
8.57 A
35.81 V
36.51 V
36.41 V
7.96 A
8.08 A
8.14 A
Type of Cell
Module Dimensions
2007 x 991 x 50 mm
Module Weight
31.0 Kgs
-0.36%/ C
+0.02 %/ C
-0.47%/ C
Certificates
-10 to 90C
30kWp
35kWp
40kWp
50kWp
100kWp
300Wp
300Wp
295Wp
295Wp
285Wp
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Remote Diagnostics tools, monitoring and reporting via internet and GSM
The PCU will be equipped with a data logger for collecting & recording the hourly data of grid
status particular voltage & frequency
PCU will have provision for PCU by pass arrangement so as to cater load directly through grid, in
case of PCU failure.
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Specifications
Switching Elements
IGBT
Type of charger
240V
Grid Frequency
50 0.5%
Inverter THD
<3%
DC Ripple
<3%
Dielectric Strength
>90%
0 to 50C
Humidity
Enclosure
Cooling
Protections
Make
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Parameters
Specifications
Type
Configuration
Material
Mild Steel
Tilt angle
Suitable to site
Fasteners
SS 304
150 kmph
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Specifications
Type
PVC cables
As per design
Material
Copper
Color
Standards
IS 694
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Specifications
Battery type
Cell Dimensions
As per Design
Self Discharge
4% per month
1.22 0.005
1.17 (Approx.)
PP / HR
Tubular
Flat Pasted
Terminals
Lead Alloys
Electrolyte
Sealing Method
Heat Sealing
Type of Stands
Cycle life
Interconnects
Make
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Specifications
Diameter
1 4 Diameter
GI Spike
12 Feet Long
Earth Pit
As per IS 3043
Protection
VI.
SCOPE OF SUPPLY
The scope of supply by Emmvee covers the Supply, Installation and Commissioning of the Solar
Photovoltaic Power Plants. The system comprises of the following major components:
Each system consists of the following components:
30kWp (240V Configuration) Solar Power Plant
Sl. No.
Quantity
100 Nos.
1 Set
3 Sets
AC Distribution Box
1 Set
1 No.
1 Set
1 Kit
Earthing Kit
1 Kit
DC Distribution Box
1 Set
10
Lightning Arrestor
1 Set
11
1 Set
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Sl. No.
Quantity
117 Nos.
1 Set
4 Sets
AC Distribution Box
1 Set
1 No.
1 Set
1 Kit
Earthing Kit
1 Kit
DC Distribution Box
1 Set
10
Lightning Arrestor
1 Set
11
1 Set
Sl. No.
Quantity
136 Nos.
1 Set
5 Sets
AC Distribution Box
1 Set
1 No.
1 Set
1 Kit
Earthing Kit
1 Kit
DC Distribution Box
1 Set
10
Lightning Arrestor
1 Set
11
1 Set
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Sl. No.
Quantity
170 Nos.
1 Set
5 Sets
AC Distribution Box
1 Set
1 No.
1 Set
1 Kit
Earthing Kit
1 Kit
DC Distribution Box
1 Set
10
Lightning Arrestor
1 Set
11
1 Set
Sl. No.
Quantity
351 Nos.
1 Set
10 Sets
AC Distribution Box
1 Set
1 No.
1 Set
1 Kit
Earthing Kit
1 Kit
DC Distribution Box
1 Set
10
Lightning Arrestor
1 Set
11
1 Set
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VII.
GENERAL
VII.1. ASSUMPTION
Clear mounting area is available for the PV on the ground without shading/obstruction.
The mounting structures are selected considering significant flat space available.
Scope of supply indicated above.
VII.2. EXCLUSION
Any other items not mentioned in the above scope of supply.
All the civil works other than the foundation for module mounting structure is beyond
EMMVEE scope.
Note: Due to continual improvement and development the data mentioned above may change. Some photos are for indicative purpose and for
Tender purpose only.
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